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7.

01 Heterogeneous Catalysis: Introduction


JW (Hans) Niemantsverdriet, Eindhoven University of Technology, Eindhoven, The Netherlands
R Schlogl, Fritz-Haber-Institut der MPG, Berlin, Germany
2013 Elsevier Ltd. All rights reserved.

7.01.1 Introduction 1
7.01.2 Heterogeneous Catalysis at the Molecular Level 1
7.01.3 Catalysts in Industry 3
7.01.4 Multiple Time and Length Scales in Catalysis 3
7.01.5 Scope and Content of Volume 7 on Heterogeneous Catalysis 4
7.01.5.1 Concepts, Mechanisms, and Kinetics 4
7.01.5.2 Supported Catalysts: Metals and Oxides 5
7.01.5.3 Solid Acids, Zeolites, and Mesoporous Materials 5
7.01.5.4 Sulfides, Carbon Polymorphs, Carbides, and Nitrides in Catalysis 5
7.01.5.5 Computational Modeling in Catalysis 5
7.01.5.6 Catalysis in Environmental and Energy Technology 6
References 6

7.01.1 Introduction introduce catalysis as a concept, and to provide a perspective


in context on the 21 chapters that constitute this important
Catalysts accelerate chemical reactions without themselves volume on the industrially crucial application of inorganic
being consumed in the process. Consequently, catalysts are materials as heterogeneous catalysts. Several textbooks on
enablers of reactions and as such the workhorses of the chem- catalysis are available; a selection is listed in the references
ical industry. An estimated 8590% of all chemical products section.110
are manufactured in catalytic processes. These products are
transportation fuels, bulk and fine chemicals, or materials
such as polymers. Catalysts also play an important role in 7.01.2 Heterogeneous Catalysis at the
environmental applications, such as the automotive exhaust Molecular Level
converter.
In heterogeneous catalysis, the catalyst is in a different A catalyst accelerates a chemical reaction, without itself being
phase than the reactants. Normally it is a solid whose surface consumed in the process. At the molecular level, a catalyst
is the seat of its catalytic activity, while the reactants are either binds molecules, breaks their bonds, lets the fragments react,
in the gas or the liquid phase. In homogeneous catalysis, on and then releases the product, after which the catalytic site is
the contrary, reactants and catalysts are in the same phase gas available again for the next reaction cycle. A catalytic reaction is
or liquid while the catalyst is often an organometallic com- essentially a cyclic series of elementary steps (bonding, reac-
plex. In biocatalysis, the catalyst is an enzyme. tion, detachment), in which the catalyst participates; at the end
Catalysts are nanomaterials, often in the form of nanosized of the sequence, it leaves the reaction unaltered. This is the
particles stabilized by some suitable support, or in the form of cycle of catalysis, illustrated in Figure 1.
micro- or mesoporous materials with high internal surface Figure 1 may nicely visualize the essence of catalytic action,
areas, to optimize the fraction of material that can interact it does not explain why the reaction goes faster. To this end,
with reacting molecules. The synthesis of catalysts and the we need to consider the associated changes in potential energy
study of their structure and chemical composition, with preci- during the process, see Figure 2. To make the situation more
sion close to atomic detail, are essential disciplines in catalysis concrete, let us consider a simple, but realistic reaction, namely
to understand catalytic behavior and to aid in optimization. To the oxidation of CO. This reaction is catalyzed by many noble
overcome the inherent complexity of industrial catalysts, ide- metals, for example, palladium, platinum, rhodium, and even
alized model systems such as single crystals, thin films, or gold (provided it is present in small nanoparticles and on the
defined nanoparticles are commonly used in the clarification right support), and it is important in automotive exhaust tech-
of catalytic reaction mechanisms, while computational nology and in purification of hydrogen streams.
methods have also become a fully accepted ingredient in the If there were no catalyst, CO and O2 would react upon
research strategies of catalysis. collision in the gas phase. A productive reaction event in the
Heterogeneous catalysis forms the subject of this volume, gas phase would entail the breaking of the strong OdO bond
with the emphasis on materials and their surface reactivity. of molecular oxygen (498 kJ mol1), which forms the energy
Metals, oxides, zeolites, sulfides, carbons and carbides, barrier, or activation energy, for the reaction. Hence, a high
nitrides, phosphides, chlorides, and, in principle, any other temperature of well over 1500 K would be needed to overcome
type of material with a surface that interacts with molecules the high activation barrier for the homogeneous gas-phase
can serve as a catalyst. The purpose of this chapter is to reaction between CO and O2.

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00701-4 1


2 Heterogeneous Catalysis: Introduction

adsorption, see Figure 2. Moreover, the interaction of the O2


A P with the d-band of metals such as Rh, Pd, and Pt leads to the
B filling of the antibonding orbitals of the O2 molecule, with the
Desorption result that it dissociates spontaneously. This step is driven
by the exothermicity between an adsorbed O2 and the two
O-atoms that bind more strongly to the metal surface than
the molecule does. The fact that the O2 molecule dissociates
spontaneously on the catalyst surface implies that the difficult
Catalyst step of the homogenous gas phase reaction, OdO bond break-
P
ing, plays no role anymore. In heterogeneous catalysis, the
Catalyst essential action of the catalyst lies almost always in the break-
Adsorption ing of a strong bond, after which other bonds form, leading to
intermediates and products.
A B Reaction
The overall rate of reaction is now determined by the
surface reaction between the adsorbed O-atom, and the CO.
Catalyst
Depending on the choice of metal and its surface structure,
Figure 1 A catalytic reaction follows a sequence of elementary steps, the activation energy for this step is on the order of
in which reactant molecules bind to the catalyst, react on the catalyst, 50100 kJ mol1, implying that temperatures of a few hundred
and product molecules detach from the catalyst, leaving the latter Kelvin are sufficient to overcome this barrier. (As a crude
available for the next cycle. Adapted from Chorkendorff, I.; rule of thumb, 100 kJ mol1 activation energy corresponds
Niemantsverdriet, J. W. Concepts of Modern Catalysis and Kinetics; roughly to a reaction temperature of 400  50 K.) The cycle is
Wiley-VCH: Weinheim, 2007. complete when the product CO2 molecule desorbs from the
surface, in an necessarily endothermic step. As CO2 is a
rather stable molecule, it interacts only weakly with the metal,
O2 and the activation energy for desorption (which equals
CO CO2 the adsorption energy) is small and, therefore, kinetically
insignificant.
The potential energy diagram of Figure 2 illustrates that an
+
Catalyst
efficient catalyst brings reacting species together and offers
Adsorption Reaction Desorption them an energetically favorable reaction path. The activation
energy of the catalytic reaction is significantly smaller than that
E of the homogeneous gas-phase reaction, which translates to a
much larger reaction rate.
Note that the overall change in free energy for the catalytic
reaction equals that of the uncatalyzed reaction; catalysts do
not affect equilibrium constants, as they are properties of the
reactants and the products. Hence, catalysts change the kinetics
Adsorption Reaction Desorption but NOT the thermodynamics.
Finally, a catalyst accelerates both the forward and the
Reaction coordinate reverse reactions. Hence, a good catalyst for a certain reaction
Figure 2 Potential energy diagram of the heterogeneous catalytic CO is also capable of catalyzing the reverse reaction, although, in
oxidation reaction. Upon adsorption, the O2 molecule dissociates, and the general, different conditions of temperature and pressure are
surface is occupied by CO molecules and O atoms. In this example, chosen.
the rate will be determined by the surface reaction between adsorbed CO Figure 2 sketches the potential energy profile for an effec-
and O (provided both are sufficiently available at the surface). tive combination of reaction and catalyst. It immediately sug-
The barrier or activation energy for this elementary step is much lower gests what the success factors are. For example, if the catalyst
than that for the homogeneous gas-phase reaction between CO and
binds the reactants too strongly, the potential energy associ-
O2 molecules, illustrating why the catalytic reaction proceeds much
ated with this stage in the process will be low, and will add to
faster.
the activation energy of either the surface reaction or the
desorption. A similar consideration holds for the adsorbed
The catalytic reaction starts by bonding the reactants product, which should not bind too strongly to the surface;
CO and O2 to the catalyst. As this is a spontaneous reaction otherwise, it will be retained. Hence, a good catalyst represents
for which the entropy change is negative (molecules lose a compromise: reactants and intermediates should bind to the
rotational and translational degrees of freedom upon adsorp- surface, but not too strongly and not too weakly. This concept
tion), adsorption is by necessity an exothermic process. is also known as Sabatiers Principle.
(DG DH  T DS; DG should be negative for a spontaneous A catalyst offers an alternative, energetically favorable
reaction. Molecules lose entropy upon adsorption, and hence mechanism for the noncatalytic reaction, thus enabling pro-
the term TDS is positive. The only way to have DG < 0 is that cesses to be carried out at industrially feasible conditions of
DH, the heat of adsorption, is negative: adsorption is an exo- pressure and temperature: the catalyst is therefore a facilitator
thermic process.) Hence the potential energy decreases upon of chemical reactions.
Heterogeneous Catalysis: Introduction 3

7.01.3 Catalysts in Industry Table 1 Examples of processes based on heterogeneous catalysis

Reaction/process Catalysts based on


Indeed, catalysts are indispensable for our society. An esti-
mated 8590% of all products of the chemical industry are Catalytic cracking of crude oil Zeolites
manufactured in catalytic processes. Some illustrative examples Hydrotreating of crude oil CoMo, NiMo, NiW
are mentioned: (sulfidic form)
Reforming of naphtha (to gasoline) Pt, PtRe, PtIr
More than 400 oil refineries worldwide use zeolite catalysts Alkylation H2SO4, HF, solid acids
to crack the long, complex, and diverse hydrocarbons in Polymerization of ethylene, propylene Cr Phillips catalysts,
crude oil into smaller fractions that are suitable for use as TiClx/MgCl2 Ziegler
transportation fuels. All hydrocarbon fractions are hydro- Natta catalysts
treated with sulfidic catalysts to remove sulfur, nitrogen, Ethylene epoxidation to ethylene oxide Ag
and metal impurities. Gasoline fractions are upgraded to Vinylchloride (ethylene Cl2) Cu (as chloride)
increased octane ratings with the help of reforming or Steam reforming of methane to CO H2 Ni
alkylation catalysts, usually based on noble metals and/or Water-gas shift reaction Fe (oxide), CuZnO
(CO H2O H2 CO2)
zeolites. Refineries are the largest users of catalysts.
Methanation (from CO and H2) Ni
Catalysts are used in the production of many base chemi-
Methanol synthesis (from synthesis gas) CuZnO
cals, such as hydrogen, ammonia, methanol, sulfuric acid, Dimethyl ether (from methanol) Solid acids
nitric acid, alcohols, ethylene oxide, ethylene glycol, ethyl FischerTropsch synthesis Co metal, Fe carbides
benzene, and many others. Also, polymers such as polyeth- (hydrocarbons)
ylene, polypropylene, polystyrene, and nylon are made Ammonia synthesis (N2 3H2 2NH3) Fe
using catalysts. Ammonia oxidation to NO and HNO3 PtRh
Many fine chemicals used in the pharmaceutical industry, Ammoxidation of propylene and BiMo, FeSb oxides
and specialties such as fragrances are produced in catalytic ammonia to acrylonitrile; oxidation of
processes. propylene to acrolein
Selective oxidation of butane to maleic Vanadium phosphates
Several applications of catalysts exist in environmental
anhydride (VPO catalysts)
pollution control, either by avoiding the formation of
Olefin metathesis W and Re oxides
hazardous compounds, or by degrading them in so-called Hydrogenation of vegetable oils Ni
end-of-pipe solutions. The three-way catalyst used to Aqueous phase reforming of polyalcohols Pt
remove CO, NO, and hydrocarbons from automotive and biomass components
exhausts is probably the best known application of catalysis Hydrodeoxygenation of biomass CoMo and NiMo sulfides,
by the public, but there are many others, such as the components zeolites
DeNOx technology to remove smog-forming nitrogen Sulfuric acid production V oxides
oxides from industrial exhaust streams, for example, from Total oxidation of CO and hydrocarbons Pt, Pd
power stations. (e.g., in car exhaust)
Combustion of volatile organic Various oxides, TiO2-based
Table 1 gives a number of important catalytic processes. compounds (VOCs) photocatalysts
Several applications of heterogeneous catalysts are discussed in Reduction of NOx (in exhaust) Rh, vanadium oxide
this volume, with particular emphasis on the surface chemistry
involved.
Industrial catalysts come in a variety of forms, varying from high mechanical strength to withstand the weight of the
loose particles to atomically dispersed species on a support. catalyst bed,
The latter can be a porous powder, such as silica or alumina high attrition resistance to mechanical wear.
with surface areas in the range of 200300 m2 g1, carbon,
with even higher surface areas up to 1000 m2 g1, zeolites, or To avoid pressure drops in catalyst beds, powders are
clays; or larger monolithic structures, such as the ceramic mono- often pressed into pellets, extrudates, or bodies with all kinds
liths used in automotive exhaust catalysts. The active materials of shapes, with dimensions on the order of millimeters to
can be applied on these supports by wet chemical impregnation centimeters, see also Figure 3.
methods, of which several varieties exist (Chapters 7.04 and
7.06). Whether a particular catalyst is a success in an industrial
application depends on many characteristics. Some of the most 7.01.4 Multiple Time and Length Scales in Catalysis
important considerations are listed below:
Catalysis as a phenomenon encompasses many length and
sufficient activity per unit of volume in the reactor, time scales, see Figure 3. At the atomic/molecular scale, mol-
high selectivity to the desired products at realistic conver- ecules bind to the atoms of the catalysts surface and react via
sion levels, several intermediates to products, which desorb and leave the
life time with respect to deactivation, surface available for subsequent reaction cycles (Figure 1).
regenerability, particularly when deactivation happens fast, The associated time scale of breaking and forming bonds is
reproducible preparation procedures, on the order of pico- to nanoseconds. The molecular descrip-
thermal stability against sintering, restructuring, and tion forms the basis for the potential energy considerations
volatilization, and the kinetic descriptions in Chapters 7.02 and 7.03. It is
4 Heterogeneous Catalysis: Introduction

10 mm

1 nm

Shaped catalyst
particles
Catalytic
1m
surface

Catalyst bed
in a reactor

1 mm
Catalytically active
particles on a support
Microscopic Mesoscopic Macroscopic
Figure 3 Length scales of interest in catalysis range from the subnanometer domain of the atomic and molecular level to the macroscopic domain
of industrial reactors. Characteristic time scales vary in parallel, from picoseconds in the microscopic regime, to minutes and longer in the
macroscopic domain. Adapted from Chorkendorff, I.; Niemantsverdriet, J. W. Concepts of Modern Catalysis and Kinetics; Wiley-VCH: Weinheim, 2007.

also the level at which much experimental surface science, predominantly dealt with by catalyst manufacturers and reac-
spectroscopy, and computational chemistry is performed. tion engineers, and largely covered in patents.
Characteristic dimensions are in the subnanometer range, Finally, we arrive at the level of catalyst beds of one to
and the relevant time domain is in the range of pico- to several tens of meters, as they are applied in industrial reactors.
nanoseconds. This is the domain where the inorganic chemis- Although the intrinsic chemistry of molecules reacting at the
try of the catalytic surface manifests itself in atomic detail. surface of nanoparticles is still at the heart of the industrial
The next level is that of nanoparticles, which represent the process, the overall kinetic description of the process depends
catalytically active phase, with typical sizes between 1 and heavily on extrinsic factors accounting for mass and heat trans-
10 nm, and often supported on porous materials. For conve- port, and how efficiently the catalyst is utilized. Time scales are
nience it is called the mesoscopic level here. Catalysts can also again longer, and have to do with the movement of molecules
be zeolites or mesoporous materials, again with characteristic through catalyst beds.
dimensions in the nano- to micrometer range. From the out- Figure 3 summarizes the multiscale character of catalysis.
side, catalysts are fine powders at this scale. Relevant properties As a result, catalysis as a discipline is greatly multidisciplinary
of the catalysts at this level are phase composition, morphol- in nature; many other science and engineering disciplines
ogy, size, specific area, pore size, metalsupport interaction, such as inorganic, organic, physical, and analytical chemistry,
etc. This is the scale at which catalyst preparation and charac- materials science, characterization, computational modeling
terization, and bench scale testing are important. The inorganic and simulation, and, of course, process engineering, are all
chemistry at this level is that of collective properties, reflected indispensable.
in the morphology of particles, sintering phenomena, porosity
in zeolites and supports, mechanical strength, stress and strain,
and structural stability. 7.01.5 Scope and Content of Volume 7 on
Characteristic time scales are that of catalytic turnover cycles Heterogeneous Catalysis
and residence times of molecules on the surface, and can vary
from less than microseconds to more than seconds. When The purpose of this volume of Comprehensive Inorganic
mass transport phenomena such as the diffusion of molecules Chemistry II is to give the reader a concise overview of hetero-
in and out of pores become important, the characteristic time geneous catalysis from the perspective of inorganic materials
scales can easily increase by an order of magnitude. Much chemistry. Several experts from the field discuss the different
academic research and exploratory work occurs on this meso- classes of materials and their catalytic properties. In addition,
scopic scale. there are short reviews of concepts, methodology, and indus-
As mentioned earlier, the fine powders of the mesoscopic trial applications. Together, the chapters give a good impres-
level can never be applied as such in large reactors, as catalyst sion of heterogeneous catalysis.
beds consisting of dense powders would give rise to unaccept-
able pressure drops. To avoid this, catalysts are shaped into
7.01.5.1 Concepts, Mechanisms, and Kinetics
extrudates, pellets, or monoliths with sizes in the range of
several millimeters to several centimeters. Porosity, strength, After having introduced basic concepts such as the catalytic
and attrition resistance are the properties of interest, and are cycle and the potential energy changes associated with it,
Heterogeneous Catalysis: Introduction 5

Norbert Kruse and coworkers describe elementary reaction structural principles that give rise to acidic and basic properties,
steps such as adsorption, dissociation, and reaction and and common methods for the characterization of acidic and
desorption on well defined metal surfaces, along with some basic sites are explained. This chapter sets the stage for two
of the typical spectroscopic and imaging methods used in more specialized chapters on zeolitic materials.
surface science, in Chapter 7.02. A catalytic reaction mecha- Zeolites are crystalline porous aluminosilicates finding
nism is a sequence of elementary steps, and the reaction rate of wide-ranging applications in the petrochemical industry, in
the entire process is the resultant of that of the individual steps. catalytic processing, and in chemical synthesis based on their
In Chapter 7.03, Francesco Zaera discusses the kinetics of high stability, tunable acidity and exceptional size- and shape
mechanisms on the idealized surfaces of model systems. selectivity. In Chapter 7.10, Christian Hess describes recent
These two chapters illustrate the power of surface science in advances in the synthesis, characterization, and catalytic appli-
unraveling catalytic mechanisms and in providing kinetic and cations of ordered mesoporous and microporous materials
thermodynamic data such as activation barriers and heats of with heteroatoms, along with several catalytic applications.
adsorption that lend themselves to comparison with the pre- Karin Moller and Thomas Bein (Chapter 7.11) review the
dictions of computational modeling, to be discussed in the strategies for creating hierarchical micro- and mesoporous zeo-
later chapters (Chapters 7.15, 7.16, 7.17, and 7.18). lites that have been explored during the last decade, including
top-down leaching procedures and various bottom-up syn-
thetic approaches.
7.01.5.2 Supported Catalysts: Metals and Oxides
Supported catalysts represent a substantial step up in complex-
7.01.5.4 Sulfides, Carbon Polymorphs, Carbides, and
ity as compared to the idealized surfaces of Chapters 7.02
Nitrides in Catalysis
and 7.03. In Chapter 7.04, John Regalbutto and coworkers
treat the synthesis of supported metal nanoparticles in admi- Oil refineries comprise some of the largest processes based on
rable detail. This implies consideration of the wet chemistry heterogeneous catalysis. Chapter 7.12 briefly introduces the
involved in impregnation and, in particular, the nature of the refinery and zooms in on a family of processes called hydro-
solidliquid interface where the catalyst precursors anchor or treating. This includes hydrodesulfurization, hydrodenitro-
deposit on the surface of the support. Knowledge of the pro- genation, hydrodeoxygenation, and demetallization of crude
cesses at this type of interface is of crucial importance for a oil feedstocks. Catalysts used for this purpose are mostly sul-
proper understanding of catalyst preparation, but is too often fides of molybdenum or tungsten, promoted with cobalt or
ignored in, for example, the teaching of catalysis courses, or, nickel. Wolfgang Bensch describes these sulfidic systems along
even more serious, in the synthesis of catalysts in many aca- with their preparation routes, with particular attention to the
demic laboratories. inorganic chemistry involved in the transformation of the
Seeing catalyst particles in all their morphologic detail is of precursor oxides to the sulfides (Chapter 7.12).
course the ideal of every researcher who works with supported Carbon finds its use in catalysis as a support and, although
catalysts, and impressive progress has been made in imaging less known, as a catalyst. Carbon can appear in many forms
over the past decade, not only of morphologies but also of the polymorphs and some of these, such as coke (often graphitic/
accompanying chemical composition, sometimes in atomistic graphene like deposits on the catalysts formed during
detail. Abhaya Datye describes several imaging methods with reactions of hydrocarbons or carbon monoxide) can also deac-
examples in Chapter 7.05. tivate a catalyst. Philippe Serp presents a comprehensive over-
Many industrial processes are based on oxidic catalysts (see view in Chapter 7.13.
Table 1). Israel Wachs and Christopher Keturakis discuss sup- Although there are no commercial applications yet, transi-
ported oxides with the emphasis on monolayer systems tion metal carbides and nitrides present many opportunities as
(Chapter 7.06). In passing they also introduce many of the catalysts, and as electrode materials in for example, batteries
in situ characterization techniques used in the study of sup- and supercapacitors. Catalytic applications may include those
ported catalysts. Improved selectivity control in oxidation reac- using carbides in supports, and as cocatalysts together with
tions often requires fine-tuning of the surface reactivity, which noble metals, or even as replacements for the latter, as Levi
can be achieved by using mixed metal oxides, a subject Thompson and coworkers describe in Chapter 7.14.
described along with many industrial examples by Gabriele
Centi and Siglinda Perathoner in Chapter 7.07. Heteropoly
7.01.5.5 Computational Modeling in Catalysis
compounds can be seen as large oxide molecules, and they
represent yet another form in which oxides can manifest them- Computational modeling based on density-functional theory
selves. Wataru Ueda and coworkers describe them in the con- and Monte Carlo simulations have become generally accepted
text of catalysis in Chapter 7.08. The subject forms a bridge to ingredients of modern research in materials science and catal-
the next chapters, as heteropoly compounds could also be ysis, and have greatly contributed to the clarification of the
considered under the header of acids and bases. basic concepts underlying these disciplines. It is fair to say that
computational modeling has revolutionized the field by mak-
ing mechanistic details of surface reaction that can hardly be
7.01.5.3 Solid Acids, Zeolites, and Mesoporous Materials
studied experimentally accessible. Although many chapters in
Chapter 7.09 by Friederike Jentoft familiarizes the reader with this volume include results from computational approaches,
the concepts and conventions in the chemistry of solid acids four chapters (Chapters 7.15, 7.16, 7.17, and 7.18) do so very
and bases. Inorganic solids are classified according to the prominently.
6 Heterogeneous Catalysis: Introduction

In Chapter 7.15, Florian Goltl and Philippe Sautet intro- store energy, and serve either as precursors to fuels, or as fuels
duce the theoretical foundations of the quantum-mechanical themselves. With all the new gas that has become available
many-electron problem and expand it into the theorems and recently, gas-to-liquids technology based on the time-tested
approximations to exchange correlations that form the basis of FischerTropsch synthesis is an attractive proposition. Jan van
density functional theory. The applications discussed range de Loosdrecht and colleagues give a comprehensive overview
from probing the potential energy surface of surface reactions of the subject with ample attention to the inorganic chemistry
to find ground-state geometries and transition states, to the of the cobalt and iron catalysts used in FischerTropsch syn-
calculation of wave-function-related properties such as STM- thesis in Chapter 7.20.
images or NMR-spectra, and even simulations of realistic Biomass as a renewable feedstock for energy and chemicals
experimental conditions within the framework of ab initio is the research focus of many industrial and academic labora-
molecular dynamics calculations. tories in the world. Dmitry Murzin and Irina Simakova
The enormous possibilities of density functional theory (Chapter 7.21) describe the key processing technologies for
calculations are further illustrated by Laszlo Guczi. (The editors biomass utilization, such as gasification, pyrolysis, and depo-
deeply regret the passing away of Professor Laszlo Guczi during lymerization by hydrolysis, and highlight the role of catalysts
the completion of the CIC II series.) Arpad Molnar, and Detre in these applications. In chemical terms, cellulose, hemicellu-
Teschner (Chapter 7.16). They discuss catalytic hydrogenation loses, lignins, and extractives such as fatty acids and terpenes
reactions with small hydrocarbons to illustrate the principles, form the type of molecules that need to be processed. Almost
followed by important industrial examples such as acetylene the entire spectrum of catalytic reactions has to be invoked:
and butadiene hydrogenation, methanation, methanol synthe- oxidation, hydrogenation, cracking, hydrodeoxygenation,
sis, and asymmetric hydrogenations. dehydration, ketonization, aldol condensation, and decarbox-
Another important, large-scale process based on hydroge- ylation. The authors discuss the basic principles for selecting
nation is the ammonia synthesis presented by Anders Hellman the catalysts for these reactions.
and colleagues in Chapter 7.17. Historically, catalytic ammo- Eventually, the sun will be the ultimate provider of sustain-
nia synthesis may rightfully be claimed to one of mankinds able energy. Photocatalytic splitting of water would be the
greatest scientific achievements, as the socialeconomic impli- ideal process for large-scale production of hydrogen. This can
cations of being able to produce fertilizers (and ammunition be achieved by modifying metal-oxide-based photocatalysts
for warfare) are enormous. Development of the ammonia syn- with suitable cocatalysts to provide active redox sites, as
thesis led by Fritz Haber went hand in hand with that of described by Kazuhiko Maeda and Kazunari Domen in the
continuous high-pressure processing (Carl Bosch). It also pro- final contribution to this volume, Chapter 7.22.
vided a systematic start of catalyst research, as thousands of We hope that many graduate students, postdoctoral
materials formulations were tested by Alwin Mittasch for their researchers as well as colleagues in academia and industry
catalytic potential. Chapter 7.17 describes how in recent years a will benefit from this valuable collection of chapters that
full understanding of the ammonia synthesis has evolved at the together provide a rather up-to-date summary of the field of
atomic level through the combination of advanced experiments heterogeneous catalysis. We are very grateful to the authors as
with quantum-mechanical electronic structure calculations. well as the editors-in-chief for working with us to produce this
The section on computational modeling concludes with volume on heterogeneous catalysis in the highly reputed Com-
Chapter 7.18 by Konstantin Neyman and coworkers on the prehensive Inorganic Chemistry series.
computational modeling of reacting systems. The authors pre-
sent several interesting cases and finish their contribution with
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7.02 Elementary Steps in Heterogeneous Catalysis
F Devred, P Dulgheru, and N Kruse, Universite Libre de Bruxelles, Brussels, Belgium
2013 Elsevier Ltd. All rights reserved.

7.02.1 Introduction 7
7.02.1.1 General Principles and Illustrative Examples 7
7.02.1.2 Adsorption 8
7.02.1.2.1 Physisorptionchemisorption 8
7.02.1.2.2 Sticking and coverage 10
7.02.1.2.3 Structure sensitivity 11
7.02.1.3 Diffusion 12
7.02.1.4 Reaction 13
7.02.1.5 Desorption 16
7.02.2 CO Adsorption and Oxidation 16
7.02.2.1 General Principles 16
7.02.2.2 CO Adsorption 16
7.02.2.3 CO Oxidation over Transition-Metal Surfaces 18
7.02.3 NO Adsorption, Decomposition, and Reaction 24
7.02.3.1 General Aspects 24
7.02.3.2 NO Adsorption and Dissociation 25
7.02.3.3 NO Oxidation and Reduction 28
7.02.3.3.1 NO reaction with oxygen 28
7.02.3.3.2 NOx Reduction 28
7.02.4 Methane Activation 29
7.02.4.1 General Principles 29
7.02.4.2 Single-Crystal Studies 29
7.02.4.3 Computational Studies: Geometry of Adsorption and Decomposition Mechanism 31
7.02.4.4 Real Catalyst Studies: Steam/Dry Steam Reforming 33
7.02.5 Conclusion 34
References 35

7.02.1 Introduction For gas/solid systems, these elementary reaction steps can
be classified as
7.02.1.1 General Principles and Illustrative Examples
1. adsorption of gas species on the solid surface (physisorp-
There is a consensus among researchers worldwide that actual
tion or chemisorption),
mechanisms of catalysis at the atomic scale are still poorly
2. diffusion of reactants on the surface of the solid,
understood. A wealth of knowledge has been accumulated in
3. reaction on the surface, and
the last 20 years using surface science techniques to examine
4. desorption of the products.
well-defined single-crystal surfaces reacting with molecules at
overall low pressures. While some of these techniques such as In this process cycle we do not consider transport into or
scanning probe microscopy or various photo-induced excita- out of the pores of a real catalyst.
tion spectroscopies can be applied under ambient pressure We shall now briefly describe some of the key parameters
conditions or even in the liquid phase, it remains difficult to influencing adsorption and surface reactions from a viewpoint
transpose the results to real conditions. Moreover, real catalysts of surface science (i.e., sticking coefficient, rate coefficients,
are structurally complex and despite major achievements in activation energies, structure dependence, etc.) which will ulti-
materials characterization we are far from controlling this mately enable the reader to get a more profound understand-
complexity on a truly atomistic level under conditions of an ing on a truly atomistic level and set the scene for a mean-field
ongoing catalytic reaction. The experimental difficulty encoun- approach as frequently encountered in the research of catalytic
tered in basic catalysis research is therefore frequently para- reaction mechanisms. This will lead to micro-kinetic rate
phrased by a complexity gap. The existence of pressure and expressions following LangmuirHinshelwood,1 EleyRideal,2
materials gaps between model experiments and practice is also or Marsvan Krevelen-type3 reaction mechanisms. After this
considered in this chapter. introduction which, due to its necessary brevity, is not meant
Heterogeneous catalysis is, first of all, a kinetic phenome- to provide a full account of the most determining papers
non which is usually described by splitting up the overall published over about five decades of research, several catalytic
process cycle into a series of elementary reaction steps. reaction systems deemed to be important for other chapters

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00703-8 7


8 Elementary Steps in Heterogeneous Catalysis

(for instance Chapter 7.19) in this comprehensive dealing substrates and long-range physisorption. Since then it became
with catalysis by metals and metal oxides will be reviewed clear that an understanding of chemisorption would afford a
for their mechanistic details in a mean-field approach detailed knowledge of the electronic structure of the system.9 It
(Figure 1). is not, however, within the scope of this chapter to develop the
various fundamental aspects of chemisorption. Rather, we refer
to the excellent review by Freund.10
7.02.1.2 Adsorption
Bond breaking associated with chemisorption (dissociative
7.02.1.2.1 Physisorptionchemisorption chemisorption) is one of the key processes for heterogeneous
Gassurface interactions can be classified according to vari- catalysis. Its principle is sketched for a diatomic molecule in
ous aspects of gasdsurface bond formation. Physisorption is Figure 2. The well-known Lennard-Jones potential diagram11
weak and involves van der Waals forces between the gas illustrates the progress of chemisorption along a one-dimensional
molecules and the solid surface. In the absence of short- (1D) reaction coordinate (bottom right of Figure 2).
range interaction forces, physisorbed molecules largely con- In reality, atoms and molecules move on a multidimen-
serve their spectroscopic characteristics which they have in sional potential energy surface (PES). In the upper right part of
the gas phase. Therefore, they are never directly involved in Figure 2, a simplified version of the PES is chosen to demon-
catalytic turnover. strate the minimum energy path leading from the gas phase
Different from physisorption, chemisorption provides over the saddle point into the chemisorption state. The con-
strong interaction with the solid surface. Shortly after von tours demonstrate the variation of the potential energy as a
Laue4 (1914 Nobel Prize in Chemistry) described the atomic function of two pivotal coordinates: the distance (x) of the
arrangement of a bulk solid as an ordered lattice, Langmuir58 diatomic molecule from the surface and the separation (y)
(1932 Nobel Prize in Chemistry) developed the concept of between the two atoms.
atomic sites on surfaces: atoms or molecules striking the sur- The height of the activation barrier () along the reaction
face may either bounce back or establish a bond to one or coordinate determines the dissociation probability. The pro-
several of these sites. As early as 1916, Langmuir distinguished cess encountered during dissociative chemisorption on the
between strong, short-range forces during chemisorption on surface may be summarized as follows:

Adsorption Adsorption
Desorption

Dissociation Diffusion Reaction Diffusion

Figure 1 Schematic interaction between gas molecules and a surface; the five elementary steps constitute the catalytic cycle: adsorption, dissociation,
diffusion, reaction, and desorption.

y x
y

r
x
Ep
Ediss

A2
A2,ad
2Aad

Figure 2 Principle of dissociative (activated) chemisorption for diatomic molecules. Reprinted from Ertl, G. J. Mol. Catal. Chem. 2002, 182(1), 516,
with permission, 2002 Elsevier Science.
Elementary Steps in Heterogeneous Catalysis 9

While approaching the surface, the molecule is trapped in a with the so-called Polanyi rules17 established for atom exchange
shallow potential trough, A2,ads (molecular physisorption). in simple atommolecule encounters in the gas phase.
Getting closer to the surface, the physisorbed molecule In relation with the above discussion, it is instructive to
might overcome the energy barrier for dissociation and fall consider the experimental findings by Wintterlin et al.18 who
apart so as to fill the deep potential of the chemisorbed state. demonstrated the existence of nonthermal processes during
dissociation. Until then, there was a debate about the chemical
The position of the crossing point between the potentials of energy released during dissociation: does it dissipate into the
physisorption and chemisorption is the key parameter: it heat bath of the solid or does it transform partially into kinetic
decides on whether chemisorption is activated or not. Small energy, causing nonthermal motion of the ad particles across the
shifts in the position of either of the two curves can significantly surface? The authors adsorbed O2 molecules on a Pt(111) sur-
alter the size of the activation barrier and therefore influence the face at 160 K (where no thermal random walk occurs). Using
resulting kinetics. Such small changes may be easily encountered scanning tunneling microscopy (STM) they followed the fate of
for increasing surface coverage. Quite generally, the potential the O atoms on O2 dissociation. While they were first separated
diagram in Figure 2 holds only for the limit of zero coverage. by an average distance of two lattice sites (Figure 3), they moved
For many simple adsorption systems, the crossover point lies away from each other proving the existence of nonthermal,
below the level of zero potential energy meaning that there is no transient effects. Using the travel distance of the hot atoms
direct activation barrier for dissociation. until their full equilibration along with an assumption on the
As mentioned above, the PES is multidimensional. In princi- mean velocity due to the releasing chemisorption energy, the
ple, all translational, vibrational, and rotational degrees of free- average relaxation time was estimated to be <1012 s. This must
dom of the molecule have to be considered for a complete mean that any collision-induced adsorption/reaction or desorp-
description of the molecules reactivity when it approaches the tion of products escapes a proper description by the transition-
surface for dissociation. Thus, for a diatomic molecule as shown state theory. Ertl (2007 Nobel Prize in Chemistry) provided a
in Figure 2, all six degrees of freedom would have to be consid- detailed review on this subject.19
ered explicitly. In addition, lattice vibrational and surface electron When turning to polyatomic molecules with many more
excitation would have to be included for quantitatively accurate motional degrees of freedom than just six as in di-atomic mol-
calculations. It appears, however, that an adiabatic theory in ecules, 1D Lennard-Jones diagrams similar to Figure 2 are still
BornOppenheimer approximation on the basis of a 6D model being used to describe the reaction. Following on from the
excluding coupling to the lattice provides an approximately valid above discussion, this projects all information about the many
or even reasonably good description of the dissociative chemi- translational, vibrational, and rotational energetic coordinates
sorption of light molecules such as hydrogen. Possibly the first of a dissociating molecule onto a generic reaction coordinate.
studies in surface science which dealt with the nonactivated The question of how energy is distributed while forming
dissociative chemisorption of H2 on Pd(100) theoretically in the transition complex is circumvented this way. This may
6D adiabatic calculations12 as well as experimentally13,14 using be a reasonable approximation when reactivity scales with
molecular beam techniques showed that the reaction probability total energy. However, the observation of vibrational mode-
first decreases and then increases with increasing collision energy. specific chemistry may impose limitations to the approach.
To explain the increasing reactivity at low energies, Gross et al.12
suggested a steering of the incoming molecules to favorable
reactive orientations. They also suggested that the absence of
rotational excitation under these conditions is responsible for
such steering. This was experimentally confirmed a little later.15
For more complicated PES topologies and heavier molecules
(N2) where the molecule undergoes a chemical interaction with (a)
the metal surface so as to form one or multiple minima or
inflection points in the PES, the agreement of a 6D theory with
experiments is less satisfactory. This is most likely due to the 2
3
neglect of the lattice (and possibly electronhole pair formation) 7
in the theoretical model, thus freezing out any energy transfer to
or from the surface.16
Despite its limitations, the low-dimensional PES of Figure 2
is frequently used to distinguish between early and late acti-
vation barriers. If the molecule approaches the surface with high
translational energy along the path r, the location of the barrier
() may occur earlier as compared with a situation where the 7
molecule is translationally less excited. However, if the molecule 2 2
(b)
is too hot it may well move up the wall and leave the exit
channel in a vibrationally excited state. In the case of a late Figure 3 STM images of Pt(111) recorded after O2 dissociation at
barrier, the incoming molecule has a higher chance for sur- around 160 K: the black dots are oxygen atoms and the distances
mounting () while being vibrationally excited. Once having between two atoms are indicated. Reprinted from Wintterlin, J.;
crossed the barrier, the molecules will then possess a relatively Schuster, R.; Ertl, G. Phys. Rev. Lett. 1996, 77(1), 123126, with
high translational energy. This picture is in complete agreement permission 1996, The American Physical Society.
10 Elementary Steps in Heterogeneous Catalysis

In Section 7.02.4, we shall come back to mode-specific and According to the hit and stick model adopted by Langmuir,
even bond-selective chemistry for which the assumptions under- the evolution of the coverage Y with the (equilibrium) pressure
lying statistical rate theories no longer apply. can be written as

Y kL p=1 kL p [3]
7.02.1.2.2 Sticking and coverage
where kL is the Langmuir constant (kL kad/kdes for first-order
Traditionally, one considers sticking as the efficiency of a pro-
adsorption/desorption).
cess where a molecule approaching a surface is eventually
Figure 4 shows the classical representation of the Langmuir
being trapped by the potential. For convenience, this efficiency
isotherm. The lower the temperature, the steeper the initial
is expressed in kinetic terms by considering the fraction of
slope (provided the temperature is chosen so as to guarantee
molecules getting adsorbed while impinging per unit of time
the occurrence of a dynamic adsorption equilibrium).
on the surface. We can then define the initial sticking coeffi-
Figure 5 is a kinetic representation of the adsorption pro-
cient S0 as the ratio of particles adsorbing versus those imping-
cess as a function of time. The initial slope at short times
ing on the uncovered surface (0  S0  1). According to the
defines the adsorption rate. A comparison with the impinge-
simple hit and stick model of Langmuir, S0 1. This is clearly
ment rate then allows determining absolute values of the
in conflict with the usual observation of most gases being
sticking probability. At long times a dynamic adsorption
adsorbed with S0 values below, or even far below, 1. Dissocia-
desorption equilibrium is obtained (for Tad,2). For (molecular)
tive nitrogen adsorption on fe single-crystal surfaces is an
first-order adsorption/desorption, t is the mean lifetime before
example for very small S0 values. Carbon monoxide and nitric
thermal desorption as defined by the Frenkel equation
oxide seem to stick fairly well (S0 close to 1) on many
transitions-metal surfaces, possibly under dissociation depend- t t0 exp Edes =kT [4]
ing on the metal and the surface structure (see Figure 4).
The sticking coefficient can be measured experimentally by Thus, the activation energy for thermal desorption as well as
exposing a clean surface at constant temperature (T ) to a gas at the preexponential factor t0 can be determined from variation
well-defined pressure (p) for a given time (t). The amount of measurements of the temperature (in the sub-chapter of NO
gas retained by the surface is then compared to the total surface reactivity we shall provide an example for such mea-
amount of gas that hit it. Any suitable surface science technique surements). However, if the temperature happens to be too
capable of titrating the amount of adsorbed species can then be low, saturation of the surface will occur. The time dependence
used to quantify the take-up and to provide numbers for the of Y will then be largely determined by the details of S(Y) (for
sticking probability. King and Wells20 used a molecular beam molecular adsorption, the simple Langmuir model assumes
for surface bombardment along with background pressure S S0(1  Y); for dissociative adsorption, we receive
measurements by mass spectrometry to construct sticking S S0(1  y)2). While there are various shortcomings in the
probability profiles, S versus surface coverage. assumptions adopted by Langmuir, the general trend of
Once the sticking probability is known, we can use the adsorption isotherms always resembles that of Figure 4.
HertzKnudsen equation Probably one of the most obvious simplifications in
Langmuirs approach is the neglect of interactions between

J p=2pmkT 1=2 molecules m2 s1 [1] adsorbed species while coverage increases. Clearly, if no inter-
actions occurred, saturation of the surface would be associated
for the flux of incident molecules (impingement rate) to deter- with a (1  1) layer structure. The general observation is that
mine the adsorption rate: this is not the case due to the existence of interaction potentials
 which may be either attractive or repulsive. For example, spe-
rad JS molecules m2 s1 [2]
cies adsorbed in neighboring sites can repulsively interact via
where p is the gas pressure (N m2), m the mass of one mole- their dipole moments. Such types of direct interactions are to
cule (kg), and T the temperature (K). be distinguished from indirect interactions mediated through

1 Saturation

1 Saturation Tad, 1

Rads = Sf( )J Equilibrium


qeq

Tad, 2
= kL.P/(1 + kL.P) q
q Tad, 2>Tad, 1

Rads = S.J ~ S0J


0
t Time
0
P
Figure 5 Cartoon showing the dependence of coverage versus
Figure 4 Langmuir isotherm: evolution of the coverage as a function of temperature and time. The highest coverage is achieved at lower
pressure. kL is the Langmuir constant that only depends on temperature. temperatures.
Elementary Steps in Heterogeneous Catalysis 11

the metal giving rise to either attraction or repulsion. As a such a situation may be encountered on well-defined single-
consequence, the heat of adsorption changes as a function of crystal surfaces, real catalyst particles are heterogeneous per se.
the coverage. In most cases relevant to heterogeneous catalysis, Modern surface science techniques can, however, fill this
the heat of adsorption decreases due to repulsive interaction materials morphology gap so as to provide realistic models of,
potentials. for example, metal nanoparticles on oxide support. In an
Another major assumption in Langmuirs model is that attempt to mimic the geometry of a real metal particle, the
molecules impinging on occupied sites will get reflected. The apex of a field emitter tip (in the absence of a metal oxide
reality is different though. Kisliuk21was probably the first to support) may be chosen.22
change the Langmuir picture by assuming a kinetic scheme Figure 6 provides an example of a tip conditioned to form a
with precursor states. Accordingly, incoming molecules hitting hemispherical morphology with a large number of crystallo-
an occupied site may become trapped with a certain probabil- graphically different facets becoming visible in real space with
ity in an extrinsic precursor state. Subsequent diffusion across high, sometimes atomic, resolution. A ball model provides a
the surface may eventually lead to chemisorption above empty guide to the eye in the same figure. Subjecting this particle to
sites, thus increasing the measured sticking probability. The an O2 environment, as in the present case, causes major shape
kinetic scheme considered by Kisliuk actually contains the transformation from hemispherical to polyhedral.
various elemental rate processes including also intrinsic pre- While the overall shape transformation is driven by the
cursor adsorption above empty sites. The result is an expression reduction of the surface free energy, the kinetics involved
for the coverage dependence of the sticking probability leading depend on the facet-specific oxygen sticking and reaction prob-
to positive deviations from the Langmuir model if the extrinsic abilities. In fact, the interaction leads to the formation of a
state desorbs with a probability lower than the summed prob- surface oxide whose local thickness (12 nm) depends on the
ability of the intrinsic state either desorbing or converting into surface crystallography. Such plane dependence of the reactiv-
the chemisorbed state. For more details we refer to the excellent ity is a nice demonstration of the geometric factor in hetero-
review of Freund.10 geneous catalysis. It also demonstrates that catalysts may
undergo changes in the geometry as well as in the chemical
surface composition (in the present case, a RhO2 surface oxide
7.02.1.2.3 Structure sensitivity is formed)23 during the catalytic run-in.
Another shortcoming in the Langmuir model is the assumption Figure 7 provides another example for site and facet
of an energetically homogeneous surface so as to ensure that all distributions at the surface of a supported nanoparticle.
adsorption sites provide the same sticking properties. While The 3D particle morphology here becomes visible through

-- --
(111) (111)

- -
(101) (101)

- -- - - --
(011) (317) (102) (011) -- (317)
- (137) - -
(111) (317) (111)

- -
(113) (137)
(001) - (001) -
- (113) (137)
(113) -
- (111)
(111) -
(317) (137)
(011) (011)
(317)

(101) (101)

a) (111) b) (111)

c) d)

Figure 6 A particle surface can undergo deep adsorption-induced reconstruction. The figure shows a field ion image of an Rh tip conditioned as a
nanoparticle either clean (a) or after exposure to O2 (b) at elevated temperatures (500 K). Mainly low-index {001} and {111} planes are present in the
reconstructed particle, whereas {011} and {113} planes are altered according to the missing-row type. The flattened corner parts of the polyhedral
particle reveal {137} symmetry. The morphological shape transformation is governed by the reduction of the surface free energy. Adapted from Visart de
Bocarme, T.; Kruse, N. Top. Catal. 2000, 14(1), 3542, 2000, Springer ScienceBusiness Media, LLC 2008.
12 Elementary Steps in Heterogeneous Catalysis

(a)

Step vacancy

A step
3
B step
2 nm
111
2
Step 010
Pt(S)- A step Kink
5(111)(100) 4 11-1

Island [110]
B step
1
3 C
Terrace

B 111/111
edge
1
111/100
edge
(b) A
Pt(S)-4(100)(111)

Figure 7 (a) Restored phase of a 6 nm Pt particle obtained by applying spherical aberration correction and through-focus exit wavefunction
restoration. (b) Best-fitting simulated phase. (c) 3D atomic model used to calculate the best-fitting phase in part (b). The large white arrow indicates the
direction of the electron beam. The inset overlapping parts (A, B) show the crystallographic details of the particle. Reprinted from Gontart, L. C.; Chang,
L. -Y.; Hetherington, C. J. D.; Kirkland, A. I.; Ozkaya, D.; Dunin-Borkowski, R. E. Angew. Chem. Int. Ed. 2007, 46(20), 36833685, with permission
2007 Wiley-VCH Verlag GmbH & Co.

high-resolution electron microscopy by applying exit-wave res- jumping. This applies to chemisorbed as well as physisorbed
toration methods.24 Exposing particle surfaces to various types species and allows large numbers of sites on the surface to be
of gases in the mbar range while imaging with transmission visited before reaction or desorption occurs. Diffusion of phy-
electron microscopy has enabled researchers to receive infor- sisorbed species actually ensures that sticking probabilities are
mation on 3D morphologies with lattice resolution of the kept high under conditions of elevated coverages of the che-
particles (see Giorgio et al.,25 for example). It is evident from misorbed layer. As discussed earlier in this chapter, this sce-
these few examples that the simple hit and stick model devel- nario provides another reason for the occurrence of strong
oped by Langmuir for an energetically homogeneous surface deviations from the simple Langmuir model in which gaseous
does not apply to more realistic catalyst morphologies. The species either stick to an empty surface site or are reflected from
complexity further increases once it comes to an active an occupied one. Another scenario is depicted in Figure 8.
exchange of adsorbed species between the support and the Here, a chemisorbed species diffuses from one empty site to
catalyst particles. another before eventually becoming trapped in a low-
coordination site (a kink) offering higher binding energy
than terrace sites.
7.02.1.3 Diffusion
The diffusivity is usually parametrized via an Arrhenius
Mobility in the adsorbed layer is a prerequisite to any surface ansatz:
chemical reaction. It ensures that reactants find each other on
the surface of the catalyst. Surface diffusion has been described D D0 expEdif =RT [5]
extensively in the literature.2629
Conceptually, diffusion is the ability of an adparticle to where D0 is the prefactor and Edif the activation energy for
jump from one site to the other. Surface lifetimes of adsorbed surface diffusion. D0 can be related to the jump length l via
species are usually long compared to the characteristic time for D0 l2 n0 , where n0 can be written as
Elementary Steps in Heterogeneous Catalysis 13

Terrasse

Kink

Figure 8 A molecule striking a stepped surface: for statistic reasons the landing site is a terrace atom. The resulting adatoms undergo random walk
across the surface so as to become trapped in a site of higher binding energy (in this case a kink).

n0 n expDSdif =k [6] [10 -


1]
The activation energy for diffusion, Edif, can usually be
determined by plotting ln D as a function of 1/T since n

0]
[01
(attempt frequency), , and the change in the entropy of diffu-
sion DSdif may be assumed to be slightly dependent on the
temperature in many cases.
Figure 9 provides an example for the diffusion of a single
water molecule along the [010] trough of a TiO2 (110) surface.
Images were obtained by STM and reveal not only the impor-
(a) (b)
tance of directional diffusion but also the site preferences due to
local deviations from the ideal TiO2 (subsurface) stoichiometry.
Figure 9 Time lapse STM images showing a water molecule (red circle)
It is clear that the surface coverage must play an important role migrating on the surface. The final adsorption site marked with a yellow
in the diffusion of chemisorbed species. Directional transport is arrow in (a) and the initial adsorption site (yellow arrow in (b)) have the
encountered when local differences of the species coverages occur, same appearance, indicative of a subsurface defect. Reprinted from
due to reaction for example. In the case of nonlinear reactions Aschauer, U.; He, Y.; Cheng, H.; Li, S. -C.; Diebold, U.; Selloni, A. J. Phys.
and, in particular, oscillatory behavior at low pressures on single- Chem. C 2009, 114(2), 12781284, with permission 2009, American
crystal surfaces, an area pioneered by Ertl and coworkers,30 the Chemical Society.
coupling of reaction and diffusion far from equilibrium may lead
to spatiotemporal self-organization. Without diffusion, in the
absence of other coupling mechanisms, only an average behavior, process involving several intermediates with different lifetimes
that is, a constant steady state, would be observable. many orders of magnitude beyond the picosecond time range.
Finally, it should be noted that in the case of real catalysts, For the most simple step of a diatomic molecule (O2) disso-
the catalyst texture may impose stringent conditions on the ciating on a single-crystal surface (Ag(110)), see the topograph-
diffusivity of gas-phase reactants and products within the pore ical STM images in Figure 10. The dissociation process is
structure that can have drastic consequences on reaction yields. triggered by the application of a short electric field pulse
Dittmayer and Emig31 provided an excellent review of simul- between the probing tip of the STM and the molecularly
taneous heat and mass transfer in heterogeneous catalysis. It is adsorbed molecule.
important to realize that transport limitation by diffusion may Setting up the rate equations for a multistep process is a
also come into play when studying the kinetics of reactions problem in itself if the details of the interaction with the sur-
over single-crystal surfaces at higher gas pressures. Such effects roundings of the reacting species are to be included. Under
may become visible at pressures as low as 103 mbar as will be certain conditions, effective values for the rate constant and
discussed in context with studies of the CO oxidation. neighbor site occupation can be formulated to receive relatively
simple rate expressions.33 Neglecting the interaction with neigh-
boring species under conditions of elevated temperatures may
seem an oversimplification, but it has proved to be very power-
7.02.1.4 Reaction
ful for treating many reaction systems. One of the advantages of
The surface chemical reaction involves the turnover from reac- this approach is that a large amount of experimental data from
tants to products and must therefore be considered to be of spectroscopic and microscopic observations under well-defined
central importance to heterogeneous catalysis. As pointed out experimental conditions is usually available to set up and test
by Stolze and Norskov,32 there exist a number of levels in the rate expressions. Important ingredients to such rate expres-
complexity to describe the surface chemical reaction. From sions may also be furnished by theoretical calculations as, for
the viewpoint of a theorist, a description in full dynamics example, those using density functional theory (DFT).
applying quantum-chemical concepts would probably be The remarkable progress made in providing theoretical
most rewarding. However, this approach is limited to a single insight into surface reactions by DFT calculations under
elementary step and will not be applicable to a multistep well-defined conditions will also be demonstrated in the
14 Elementary Steps in Heterogeneous Catalysis

(a) (b) (c)


A B

A B A B A B
-
[110]

[001] Figure 11 Schematic representation of the LangmuirHinshelwood


(d) (e) (f) mechanism.

B B
A

A A A B

(g) (h) (i)

Figure 12 Schematic representation of the EleyRideal mechanism.

picosecond range (characteristic for thermal equilibration after


several hoppings).
As outlined above, a real catalyst is uniform neither in its
Low High Low High
composition nor in its structure as is falsely suggested by Figure 11.
Figure 10 STM study of the dissociation of an O2(001) molecule Furthermore, large deviations may be encountered to truly mean-
chemisorbed on Ag(110). The dissociation is triggered by a short electric field conditions. Rather than forming A  B complexes by coop-
field pulse at 13 K. The left column shows topographical images ((a), (d), erative adsorption, nonmiscible adsorbate phases may form,
and (g)); the center column shows atomically resolved topographical implying that the reaction occurs only at the phase boundaries.
images ((b), (e), and (h)). Schematic diagrams of the adsorption sites are
While the basic reaction event may still be considered to be of the
shown in the right column ((c), (f), and (i)). A positive voltage pulse on
O2(001) (panel a) led to the formation of either ((a)(c)) nearest-neighbor
LangmuirHinshelwood type, it is clear that the measured kinetics
oxygen atoms, ((d)(f)) next-nearest-neighbor oxygen atoms, or may become rather involved. This is even the case for apparently
((g)(i)) next-nearest-neighbor oxygen atoms. For details of the simple reaction systems, like the CO oxidation.
experimental procedure along with the chemical functionalization of the In the EleyRideal model, only one reactant is chemisorbed
STM tip, consider the original paper. Reprinted from Hahn, J. R.; Ho, on the surface while the other is not. In other words, if a gas-
W. J. Chem. Phys. 2005, 123(21), 214702214706, with permission, phase molecule strikes a previously adsorbed molecule, the
2005 American Institute of Physics. collision might lead to reaction, with the product escaping
directly in the gas phase, as illustrated in Figure 12.
Once again, the representation is an oversimplification as
following sub-chapters for certain model systems. The pros- one may consider a B-type species as not fully accommodated
pects of DFT to provide computer-based catalyst design by but rather existing in a vibrationally or rotationally excited
calculating interaction energies of molecules and atoms with state when reacting with A. At the extreme, hot adspecies
metal surfaces so as to describe their reactivity were recently which keep a substantial part of their incident translational
discussed by Norskov.34 energy may be involved in this type of mechanism. It seems at
It is the mean-field approach described above that will form present that clear evidence for the occurrence of an EleyRideal
the basis of the mechanistic considerations reviewed in this (ER) mechanism was only obtained in particular cases, as for
chapter for a selected number of case studies. One may cate- example in the HD formation from a Dad covered Cu(111)
gorize the surface reaction according to whether one or all of during H2 impingement36 or the reaction of CO with atomic
the species involved in the reaction step(s) are adsorbed on the oxygen on Pt(111).3739
surface and to whether the catalyst surface remains inert or To demonstrate the complexity of an apparently simple
participates by active (but reversible) exchange of atoms with LangmuirHinshelwood-type reaction, we provide a brief
the reactants. In this spirit we can differentiate between three account of water formation from hydrogen and oxygen on Pt
types of scenarios named after their original protagonists: (111) and on Rh conditioned as a nanosized tip (resembling a
single metal grain; see Figure 13). Both reactants chemisorb
LangmuirHinshelwood,
dissociatively on the surfaces of these metals. Using STM,
EleyRideal, and
Sachs et al.40 demonstrated in low-pressure/low-temperature
Marsvan Krevelen.
studies with atomic-scale resolution the occurrence of reaction
In the LangmuirHinshelwood mechanistic model sequences eventually giving rise to ring-like chemical waves of
(Figure 11), it is assumed that the reacting species are all OHad expanding into Oad-rich regions. Adsorbed water mole-
chemisorbed on the surface. Most of the surface catalytic pro- cules can diffuse through the region of high OHad concentration
cesses are considered to proceed this way. The reactants are so as to react with Oad according to Oad 2H2Oad ! 2OHad
supposed to be thermally accommodated which is the case for from where H2Oad is produced via OHad Had ! H2Oad. It is
surface reactions with long time constants as compared to the remarkable that this complicated scenario could be successfully
Elementary Steps in Heterogeneous Catalysis 15

modeled in a mean-field approach reproducing the experimen- 550 K demonstrated oscillatory behavior in the field ion
tally observed length scale and wave front velocity.41 microscope (FIM) (Figure 14).44 The observed spatiotemporal
At temperatures allowing the desorption of water product pattern formation could be correlated with the reversible
molecules, the rate-determining step seems to be the Oad Had ! surface oxidation of the metal. Rather than invoking a
OHad reaction.42,43 The reactive desorption of water may then standard reaction-diffusion mechanism, the oscillatory pat-
involve either Had OHad ! H2Og or 2OHad ! H2Og Oad. terns could be attributed to the different catalytic properties
For the same reaction on an Rh nanosized particle, low- of the various nanosized facets simultaneously exposed by the
pressure studies at reaction temperatures between 500 and metal particle. A mean-field theoretical approach with a

O OH OH H 2O
(a) (b) (c)

5 nm

65 nm (d) (e) (f)

O OH
Figure 13 Successive STM images (17  17 nm2) during exposure to 8  109 mbar H2 of an O-covered Pt (111) surface at 112 K. Dark dots in A mark
O-adatoms in the initial 2  2 structure. Bright features indicate the growing OHad patches. In C the area is mostly covered with ordered OHad domains,
where the bright fuzzy patches covered by H2O develop. DF (220  220 nm2) show larger-scale images at 112 K and 2  108 mbar H2. In D, bright
dots indicate small OH islands which exhibit enhanced concentrations in a ring expanding into the O-rich ring region, leaving H2O behind. Thin lines are
atomic steps. Reprinted from Sachs, C.; Hildebrand, M.; Volkening, S.; Wintterlin, J.; Ertl, G. Science 2001, 293(5535), 16351638, with permission,
2001, AAAS.

10 nm
011
111
012113
001

(a) 0s (b) 13 s (c) 36 s

011
111
012
113
001

(d) 0s (e) 13 s (f) 36 s

Figure 14 Series of FIM micrographs covering the complete oscillatory cycle and the corresponding time evolution of the subsurface oxygen
distribution on a logarithmic scale as obtained within a kinetic model of the field emitter tip. Starting from a surface in the quasi-metallic state (a and d),
an oxide layer invades the topmost plane and grows along the {011} facets forming a nanometric cross-like structure (b and e). The oxide front
spreads to finally cover the whole visible surface area (c and f). The temperature, electric field, and partial pressures of oxygen are as those in
Figure 6. For the subsurface site occupation, the white areas indicate a high site occupation value whereas the dark areas indicate a low site
occupation value. Reprinted from McEwen, J. -S.; Gaspard, P.; de Bocarme, T. V.; Kruse, N. Proc. Natl. Acad. Sci. 2009, 106(9), 30063010, with
permission, 2009 National Academy of Science of USA.
16 Elementary Steps in Heterogeneous Catalysis

A Olat O-Ogas side, while keeping detailed equilibrium with the surface, sta-
A A tistical models can be applied to interpret the data. Although
there are limits to such an approach, see above, we shall make
OOOOO OOOOO O OOO O OOO OOOOO use of it in some examples of the following sections. A number
Figure 15 Schematic representation of the Marsvan Krevelen
of reviews have appeared on the subject and are based on the
mechanism. evaluation of temperature-programmed desorption (TPD) and
reaction spectroscopy data. Indeed, these techniques may be
regarded as methodical workhorses in describing the global
LangmuirHinshelwood-type mechanism including reversible kinetics of desorption and catalytic reaction and will certainly
subsurface oxygen penetration enabled a nearly quantitative continue enjoying wide application in the community.
description of patterns and oscillations periods.
In the case of metal oxide catalysts, a Marsvan Krevelen
mechanism may be encountered. In this case, the catalyst 7.02.2 CO Adsorption and Oxidation
surface is assumed to participate actively in the surface catalytic
7.02.2.1 General Principles
process. A redox cycle on the catalyst has to be invoked so as to
make the overall process catalytic (with no consumption of the A quick search through any scientific database using CO oxi-
active catalytic sites). The main features in this mechanistic dation as the keyword yields more than 50 000 titles, out of
model are that the product of the reaction desorbs from the which more than 30 000 were published in the last 10 years.
surface with one or more constituents of the catalysts lattice. From this it is obvious that a comprehensive literature review
Thus, the catalyst is no longer an inert substrate but rather a on this subject would be a challenge in itself. Even if we only
reaction partner. The classical steps of the Marsvan Krevelen concentrate on the kinetic and mechanistic aspects of this
mechanism for an oxidation reaction are shown in Figure 15. issue, it would be impossible to provide a complete picture.
The reactant A adsorbs on the surface and reacts with an Therefore, we shall select several aspects of CO adsorption and
oxygen atom of the catalyst. The product desorbs and the reaction with oxygen which we think are instructive and useful
resulting O vacancy is rapidly refilled by an oxygen atom. The with regard to a fundamental understanding of elemental reac-
details of the oxygen precursor molecule dissociation, after tion steps in heterogeneous catalysis. In particular, we shall
adsorption from the gas phase, are frequently unclear and examine selected metal catalysts either supported or conditioned
may involve several steps. Moreover, the transient occurrence as single crystals and then turn to some metal oxide systems. The
of a vacancy may lead to a surface reconstruction and change in continuing interest in studies of CO oxidation to probe funda-
the catalytic properties. mental concepts in catalysis was recently highlighted in the
reviews by Freund et al.49and Royer et al.,50 the former discussing
general aspects at all levels of complexity and the latter providing
7.02.1.5 Desorption
a summary of the achievements in studies with oxidic catalysts.
Desorption is the final stage in the catalytic cycle. Usually the
desorption process is not rate determining; otherwise self-
7.02.2.2 CO Adsorption
poisoning of the catalytic process would occur. Product species
with full thermal accommodation to the surface temperature Carbon monoxide is isoster with N2 and has Lewis donating
exhibit a Boltzmann distribution of their translational, vibra- (through the 5 s molecular orbital) as well as accepting proper-
tional, and rotational degrees of freedom and desorb with a ties (through the empty antibonding 2p* orbital). Its chemi-
cosine angular distribution. Evidence for hyperthermal product sorption on transition-metal surfaces is the most intensively
desorption with a cos Yn distribution (n up to 10) was, for studied of all adsorption systems.5153 Depending on the sur-
example, observed and summarized by Matsushima et al.45 for face coverage, CO can adsorb in hollow, bridge, or on-top sites.
the CO oxidation from various noble metal single-crystal sur- On particle surfaces, step sites are first occupied due to a gain in
faces. While a cosine distribution of CO2 product molecules binding energy. Even if the molecules impinge on terrace sites,
desorbing from Pd(111) was observed in early studies,46 strong the mobility of the adsorbed species usually provides access to
anisotropies in the spatial distribution of CO2 were reported47 the steps. The underlying process is sketched in Figure 8. Ther-
for the strongly corrugated Pd(110) plane and explained on the mal desorption follows the reverse path (principle of the
basis of local reaction site geometries considering Oad to be fixed microscopic reversibility), that is, the molecules are first
and COad to be mobile. If the transition state leading to CO2 detached from the steps before desorbing from the terraces.
formation is bent, considerable excitation of internal degrees of Molecular beam relaxation studies of CO on stepped Pt(111)
freedom in the desorbing (linear) molecule may be encountered. surfaces allowed determining the dynamics of the adsorption
Indeed, Nakao et al.48 demonstrated the asymmetric stretch to be desorption process at overall low coverages.54 The temperature-
more strongly excited than the other CO2 vibrational modes. dependent measurement of surface mean lifetimes then led to
Most of the experimental data on the thermal desorption adsorption energies (146 kJ mol1) largely determined by step-
kinetics of molecules from model surfaces as well as real cata- site binding.
lysts were provided by temperature-programmed heating. It The chemisorption of carbon monoxide on nickel surfaces
should be mentioned that in many cases studies of the desorp- is one of the most frequently studied gas/solid systems in
tion kinetics also provide information on the adsorption pro- surface science. Stepped surfaces of single crystals or catalyst
cess. If the adsorption process sketched in Figure 1 is fully particles are however also prone to the formation of adsorbed
reversible and the same transition state accessible from either subcarbonyls, Ni(CO)x(x 1  3).55 Quite surprisingly, such
Elementary Steps in Heterogeneous Catalysis 17

Ni(CO)x species were found to form under surface science dicarbonyl with the Rh atom in the 1 oxidation state. Basu
conditions of rather low gas pressures. Later, it was demon- et al.61 suggested hydroxyl groups of the support surface to be
strated that gaseous Ni(CO)4 was the final product of a reac- directly involved in the formation of RhI(CO)2. Strong evi-
tion sequence involving subcarbonyl intermediates.56 Detailed dence for a considerable disturbance of the Rh coordination
kinetic research demonstrated a CO* compression layer to be a number due to the interaction with CO was obtained in
prerequisite for Nisubcarbonyl formation. Furthermore, extended x-ray absorption fine structure (EXAFS) studies.62
pulse experiments allowed the measurement of the relaxation There, nanosized Rh particles were seen to dissolve, ultimately
times for adsorbed Ni(CO)x to reach either saturation or leading to atomically dispersed RhI sites. It may therefore be
steady-state conditions. In this way, the rate-determining step suggested that Rh(CO)2 species are produced on Rh particles
of carbonylation could be identified as being associated with followed by spillover to the support so as to form
Ni(CO)2 formation: Al  O  RhI(CO)2 entities. Surface science work in the 1990s
provided a more refined picture of Rh gemdicarbonyl forma-
NiCO* kink CO* ! NiCO*2 kink [7] tion. For example, Evans et al.63 reported these species to be
The overall process is shown schematically in Figure 16 formed on hydroxyl-free TiO2 (110) surfaces, presumably via
along with a video sequence. Accordingly, CO adsorption stabilizing the dispersed Rh by oxygen vacancies. A CO-
takes place at terraces and steps (for the sake of clarity, only a induced disruption of nanosized Rh particles on the same
few CO* molecules are considered in an otherwise saturated support surface was also reported by Berko and Solymosi on
overlayer). Nidicarbonyl is formed by adding terrace-site CO* account of STM measurements.64The authors found size-
to an occupied lowest-coordination kink site (Ni(CO)kink). dependent effects, that is, Rh clusters of 12 nm size were
This is associated with NiNi bond breaking and liberation more readily disrupted than nanoparticles of 35 nm size
of Ni(CO)2*. Rapid reaction to Ni(CO)3* in the terrace layer while no such process was observed for Rh particles larger
and, finally, vaporization of Ni(CO)4 complete the reaction than 810 nm.
process. The liberation of a Ni(CO)2* species usually repro- Combined STM, infrared reflection absorption spectroscopy
duces a kink site, that is, the above reaction step occurs (IRAS), and XPS work of small and ultra-small Rh particles on
repetitively until either an open chain of Ni atoms is used up thin alumina films prepared via oxidation of a NiAl(110) single-
or inhibition comes into play as, for example, by carbon depo- crystal surface provided further insight into the various reaction
sition due to COkink decomposition. Clearly, this reaction scenarios.65,66 Experiments with isotopic 12CO and 13CO mix-
mechanism must lead to structural changes of the surface. tures demonstrated small Rh clusters with nine atoms on aver-
According to observations by Schmidt et al.,57 kink sites of a age to bind CO (at 90 K) as Rh(CO)2 at oxide point defects.
Ni tip surface were indeed annihilated during the reaction with While the formation of multiple-bonded CO seems to be
CO. In particular, the hemispherical Ni tip morphology was well documented for a number of noble metals, it is somewhat
found to develop low-index planes of a polyhedron. The phe- less so for base transition metals. Magg et al.67yet reported a
nomenon of subcarbonyl formation on stepped transition- striking example of di-and tri-carbonyl formation when
metal surfaces (without final vaporization) was also observed adsorbing CO at low temperatures on alumina-supported
on Co,58 Ru59 or Rh60 and others. Since Me(CO)x* are mobile V nanosized particles. A strong particlesupport interaction
surface species, they are most probably involved in reconstruc- was observed leading to partial incorporation into the support
tion processes during run-in of catalytic processes. and oxidation of the particles.
A frequently studied supported catalyst system is Rh/Al2O3. Another example of transition-metal
 subcarbonyl forma-
Early infrared studies indicated the formation of gem tion is Co. Using a single 1010 oriented Co particle condi-
tioned as a field emitter tip, Kruse et al.68observed Co(CO)*2,3
formation by inspecting the dynamic interaction of gaseous
CO with 200 atomic sites of the (step-containing) (0001)
plane. They also observed CO dissociation which was in com-
petition with carbonyl formation. The time dependence of the
processes is shown in Figure 17. While chemisorbed CO
increases linearly with time in a Langmuirian-type adsorption
with sticking probabilities between 0.5 and 0.9 at overall low
coverages, higher-order processes are involved in both
Co(CO)*2 (and Co(CO)*3 , not shown) and carbon/oxygen
(carbidic and oxidic) formation at 450 K. In fact, the initial
slope, dln(Y)/dln tR 2, as observed for the latter, is in accor-
dance with a reaction scheme of CO adsorption first, that is,
CO * ! CO*, and dissociation subsequently, that is,
CO* * ! C* O*.
Figure 16 Model of Ni carbonylation: an adsorbed Nidicarbonyl
Infrared spectroscopy is commonly used to distinguish
species is formed at a kink site; after diffusion into the terrace region
between molecular and dissociative CO adsorption. Interest-
which is associated with NiNi bond breaking, Ni(CO)3,ad and, finally, Ni
(CO)4,g are formed; for clarity, only a few CO admolecules of the ingly, research with isolated clusters during the past years dem-
incommensurate compression structure are shown. Reprinted from onstrated these to behave similarly to extended surfaces.69 The
Medvedev, V. K.; Borner, R.; Kruse, N., Surf. Sci. 1998, 401(1), transition from dissociative to molecular adsorption is fre-
L371L374, with permission, 1998, Elsevier. quently considered to closely follow a diagonal line through
18 Elementary Steps in Heterogeneous Catalysis

gas phase due to its weak binding with the catalyst surface at
COchem. reaction temperatures. The elementary processes at an atomistic
100
level and the complex reaction dynamics in space and time have
Co-carbides
always been and continue to be of interest for a fundamental
50
Co-oxides understanding of heterogeneous catalysis. A coincidence for
such research is the fact that the reaction occurs over a wide
Co(CO)2
20 range of 13 orders of magnitude of pressures.71
It is not our intention to provide here a full review of the
Ions per 1000 pulses

10 various achievements from fundamental studies at all levels of


complexity. We shall rather limit this section to basic consid-
5 erations on specific model catalyst surfaces, with an emphasis
on the insight gathered since the turn of the century in research
with metals located right of the dividing line through the
2 periodic table of transitions metals as defined by Broden
et al.70
1 As a starting point, it is important to realize that indepen-
dent of whether a supported metal catalyst or a single-crystal
0.5 surface is considered, a strong asymmetry is observed in the
adsorption of the reactants. While CO can be incorporated in a
complete oxygen overlayer structure (for the particular case of
0.2 the Ru(0001)(2  1)O phase, see below), the reverse is not
10-3 10-2 the case. Thus, CO2 formation may become inhibited by accu-
Time (s) mulating CO* coverages. In order to maintain a steady CO2
Figure 17 Time dependence of CO adsorption, Co(CO)2 formation, and production rate under flow conditions, the surface temperature
CO dissociation (Co-carbides/oxides) at low coverages (Y < 0.1) has to be increased so as to cause some of the CO* to desorb
Approximately 200 sites of the step-containing (0001) area of a Co field (400450 K depending on the metal) and enable gaseous O2
emitter tip are probed. The ordinate scales linearly with the coverage Y. to compete for the free adsorption sites. Note in this respect
Reprinted from Kruse, N.; Schweicher, J.; Bundhoo, A.; Frennet, A.; De that O2 molecules are at a disadvantage as compared to CO:
Bocarme, T. V. Top. Catal. 2008, 48(14), 145152, with permission, they need an ensemble of neighboring empty sites in order to
Springer ScienceBusiness Media, LLC 2008. accomplish dissociative chemisorption while CO does not. The
(apparent) activation energy for the LH step leading to
the periodic system of the transition metals.70Accordingly, early adsorbed CO2 is coverage dependent on Pt, Pd, or Rh surfaces
transition metals are supposed to bind CO dissociatively while and usually larger than the respective CO2,ad desorption
the later ones are incapable of breaking the triple bond in CO. energy. Stable regimes of the reaction are shown schematically
The transition from dissociative to molecular binding can be in Figure 18. In region (I) the rate increases with increasing CO
understood from the fact that moving to the left in the periodic pressure, while in region II further increasing CO pressures are
table of the elements results in a rise of the Fermi level and of the kinetically inhibiting and oxygen dissociative chemisorption
d orbital diffuseness. The observation of subcarbonyl formation becomes rate limiting. This scenario is in agreement with the
on early transition metals shows, however, that care is advised in frequent observation of a steady-state kinetic order dependence
applying these simple concepts without considering specific of 1 with respect to O2 and of 1 with respect to CO. Region
aspects such as CO coverages, surface temperature, particle III delimits multiple steady-state occurrences. Hysteresis can
size, metalsupport interaction, and charge state. now be found, that is, the CO2 yield depends on whether the
CO pressure is increased or decreased while moving from
region I to II and vice versa. The interplay of strong adsorption
7.02.2.3 CO Oxidation over Transition-Metal Surfaces and liberation of sites by reaction may actually give rise to

The reaction is exothermic (DH 298  282.6 kJ mol1) and prac- PCO2
tically irreversible up to 1500 K (DG 298  256.7 kJ mol1;
DS 298  86.5 J mol1K1). Using a catalyst enables the reaction
to occur through activation of the molecules. A Langmuir
Hinshelwood (LH)-type mechanism is usually considered to I
describe the formation of CO2:

CO * ! CO* [8] II

O2 2* ! 2O* [9] III


CO* O* ! CO2 2* [10]
PCO
Only the first step is truly elementary. O2 chemisorption is
dissociative and the CO2 product, once being formed from Figure 18 Stable (I and II) and instable (III) regions in the isothermal
chemisorbed CO molecules and O atoms, is liberated into the CO oxidation kinetics at constant O2 pressure.
Elementary Steps in Heterogeneous Catalysis 19

complex behavior. Local variations in the reaction events will is also implicitly indicated by the fact that the stable Pt(111)
cause the coverages to depend on time and space. As a conse- surface does not show rate oscillations.
quence, surface diffusion will be initiated and serve as a cou- Time series under (isothermal) conditions in which the
pling mechanism between different parts of the surface. particle pressure of O2 was kept constant while that of CO
While the above considerations are general and, to some was varied in small increments caused a transition to
extent, applicable to other reaction systems, they are also chaos through a sequence of period doublings known as a
important ingredients in the occurrence of spatio-temporal self- Feigenbaum scenario.79 In order to produce temporal varia-
organization. Under certain conditions even oscillatory reaction tions of the integral reaction rate, the different surface regions
behavior may be observed. The first observations of such rate must be subject to a coupling mechanism. For the chosen
oscillations were made by Hugo and Wicke72,73 in studies of the conditions, coupling by reaction diffusion and through the
CO oxidation with supported Pt catalysts. Subsequent work by gas phase (global coupling) must be considered (for supported
Ertl and coworkers laid the scientific basis of nonlinear reaction catalysts, isothermal conditions cannot be maintained and a
dynamics in surface reactions. Using mainly model systems coupling via heat conductance may prevail). The coupling
under surface science conditions, Ertl et al.30,74,75 established via reactiondiffusion becomes manifest in the appearance
the relevant mechanisms governing isothermal rate oscillations of spatio-temporal pattern formation as observed in photo-
and spatio-temporal pattern formation. It is not our intention to emission electron microscopy (PEEM) experiments at low pres-
review this work; however, it is felt that a chapter on elementary sures or with ellipsometry for surface imaging (EMSI) and
steps in heterogeneous catalysis would be incomplete without reflection anisotropy microscopy (RAM) at higher pressures
including the phenomenological description of at least one case (up to atmospheric). If only diffusion coupling is present
study: CO-oxidation on Pt (110) (see also Figure 19). typically target patterns and rotating spiral waves are observed.
Among the three low-index planes only the close-packed Even for conditions under which the integral reaction rate is
Pt(111) plane is stable in its (1  1) bulk termination while the constant and global coupling via the gas phase enforces syn-
Pt (110) plane exposes atoms in lower coordination and chronization, spatio-temporal patterns remain observable. This
undergoes reconstruction into a (1  2) missing-row geometry.76 is shown in Figure 20 for elliptical target patterns on an oscil-
This reconstruction is influenced by adsorption: at critical cover- lating background. Due to the (110) surface geometry, diffusion
ages adsorbate-induced phase transitions may be encountered. is anisotropic and causes the elliptic deformation; the pattern
An oscillatory cycle can be mounted by considering that: propagation preferentially occurs in direction of the missing
rows since the CO diffusion is faster along the troughs than
1. CO coverages of YCO 0.2 cause the (1  2) missing rows
perpendicular to them. The anisotropy of the surface may also
to reconstruct back to bulk-terminated (1  1)77 and
give rise to the occurrence of solitary pulses propagating perpen-
2. oxygen sticking probabilities on (1  2) are smaller
dicular to the missing row direction. The beauty of this experi-
(sO2 0:3  0:4) than on (1  1) (sO2 0:5  0:6).30,78
mental work is brought to full effect by a detailed mathematical
The occurrence of temporal oscillations in the CO2 produc- description reproducing all types of pattern formation.
tion can then be rationalized by starting with a 1  2 recon- The important mechanistic ingredients so far taken into
structed (110) plane which, at properly chosen reactant account are those described by the (local) LH reaction scheme
pressures, exhibits a low oxygen sticking probability and there- (see above), surface diffusion (of mainly CO*), and surface
fore low reactivity. Increasing the amounts of adsorbing CO reconstruction. There is, however, at least one additional pro-
will lift the reconstruction so as to form 1  1 patches at critical cess which may come into play, preferentially at higher pres-
coverages. Due to the higher oxygen sticking probability on sures and temperatures: (reversibly) oxygen subsurface
these patches the CO2 production rate increases. The consump- diffusion. Clearly, the accumulation of surface oxygen atoms
tion of excess COad will then cause YCO to fall short and the may lead to a penetration below the surface, especially on an
surface to reconstruct back to the (1  2) geometry. The cycle is atomically open, that is, reconstructed surface, with the con-
now complete. The importance of reversible phase transitions sequence that the oxygen sticking probability decreases. This,
in turn, gives way to enhanced CO adsorption. An oscillation
cycle may now be constructed by assuming subsurface O atoms
Pt (110) to segregate back to the surface so as to produce CO2 by
CO covered Clean reaction with CO* and to prepare a surface prone again to
enhanced oxygen dissociative chemisorption. Such a scenario,
- in addition to the LH scheme, was first employed by Bassett
(110)
and Imbihl81 to explain rate oscillations in the CO oxidation
over Pd (110). Subsurface oxygen can also occur on Pt(110)
(001) under low pressures and at higher temperatures than those
adjusted in the experiments leading to Figure 20. Standing
waves in the form of stripes of rhombic cells observed under
11 12 these conditions were successfully described by theory once
Figure 19 Ball model illustrating the CO-induced 1  1 to 1  2 surface subsurface oxygen was taken into account.82
phase transition of Pt(110). The different oxygen coefficients of the The situation may even become more complex when mov-
two phases are responsible for rate oscillations during catalytic CO ing to higher (atmospheric) pressures. Since oxygen subsurface
oxidation. Reprinted from Imbihl, R.; Ertl, G. Chem. Rev. 1995, 95(3), diffusion may be regarded a precursor step to oxidation, the
697733, with permission, 1995 American chemical society. question may be asked if Pt oxides can be formed in a
20 Elementary Steps in Heterogeneous Catalysis

Figure 20 Sequence of PEEM images (200  300 mm2) recorded at intervals of 4.1 s (30 s between the last two images) for the CO oxidation on a
Pt(110) surface showing the evolution of target patterns; the bright parts are CO-covered and the dark ones O-covered, reflecting the different
work functions associated with these adsorbates; conditions: T 427 K, PO2 3.2  104 mbar, PCO 3.0  105 mbar. Reprinted from Jakubith,
S.; Rotermund, H. H.; Engel, W.; Von Oertzen, A.; Ertl, G. Phys. Rev. Lett. 1990, 65(24), 30133016, with permission, The American Physical
Society 1990.

reversible manner with time constants comparable to typical phenomena has nevertheless been developed both experimen-
oscillation periods. The answer is yes, they can, and this let tally and theoretically for isothermal, low-pressure reaction
authors propose an oxide model to explain oscillatory conditions. This is by far less so when moving to high pres-
behavior.83 In fact, later on, the application of in situ x-ray sures. For example, Hendriksen et al.8890 used high-pressure
diffraction in studies with supported Pt catalysts provided STM to study the CO oxidation on Pt(110) and Pd(100). The
clear evidence of the reversible formation of PtO and authors claimed that a stable oxide film formed under O2 rich
Pt3O4.84 Theoretical modeling of the transition to oxide and conditions and caused higher activity than the pure metal.
the resulting CO oxidation kinetics showed good agreement Hysteresis effects were found as well, however, while the
with the experimental observations.85 We will finally mention behavior was clockwise on Pt(110); it was anticlockwise on
that a reversible surface oxidation was also involved in the Pd(100). We recall that clockwise hysteresis would translate
kinetic oscillations of other systems as, for example, the pro- into a picture where, while cycling the CO pressure from low to
duction of water from hydrogen and oxygen on Rh mentioned high and back to low, the (highly reactive) oxide would form at
in the introduction. In these studies, an Rh nanosized particle lower CO relative pressures than those necessary for its
was conditioned in the form of a tip and imaged with nano- removal. The Pd(100) sample also showed oscillatory behav-
scale lateral resolution by FIM. A mean-field description was ior, while Pt(110) did not under these high-pressure condi-
used to successfully simulate the reaction behavior, in which tions different from reports by others (see above). The
not only the reversible surface oxidation but also the fast authors claimed that whereas the reaction on the metallic
hydrogen diffusion played an important role. surfaces followed LH kinetics, the oxides were (more) active
Field emission techniques were also employed to study the via the Marsvan Krevelen mechanism, in which CO molecules
CO oxidation on Pt at low pressures. For example, Suchorski withdraw O lattice atoms and oxygen subsequently refills the
et al. addressed the question of fluctuation-induced transitions vacancies thereby created. These results were in clear disagree-
on the small facets of a Pt tip by field electron microscopy ment with the traditional picture of the relevant mechanistic
(FEM).86,87 Measurements in the vicinity of the Pt(110) facet steps and active phases under steady-state and oscillatory con-
showed fluctuations of the FEM current to be spatially well ditions. Objection was therefore not a long time coming.
correlated. On Pt(211), the spatial correlation decayed rapidly Gao9194 studied a number of single-crystal surfaces includ-
when moving across surface steps terminating the facet. It must ing Pt(110) and Pd(100) from low to high pressure and
be concluded that steps either slow down CO surface diffusion reported mass transport limitation by diffusion, the onset of
or act as sites of enhanced chemical reaction. which depended on the specific conditions of reactor design,
As we have seen, a seemingly simple reaction may give rise sample size/texture, and total and relative pressures of reac-
to complex behavior through the inclusion of cooperating tants. In particular, they defined three regimes of the reactivity
effects along with surface restructuring and chemical alter- at high pressures. In the first regime, the reaction temperature
ations of the surface. A coherent picture of a variety of is low (T  575 K); the surface is CO-covered and the reaction
Elementary Steps in Heterogeneous Catalysis 21

rate is limited by CO thermal desorption. This scenario is Gao et al.93). Data for Ru (0001) are included in the same
similar to low-pressure conditions. The second regime is tran- figure and indicate that the high temperature regime in this
sient and may lead to high reaction rates. This regime is not case is not mass transfer-limited but rather due to decreasing
always easy to control as the exothermicity of the reaction may mean lifetimes of CO molecules on a surface permeable for
cause local overheating. The surface is oxygen rich under these adsorbed oxygen atoms. According to the arguments put
conditions. In the third regime, the CO2 formation rate is forward by Goodman et al.,95 the catalytically active Ru
independent of the reaction temperature. At the high temper- (0001)(1  1)O phase is prone to oxygen diffusion into the
atures governing this regime, the reaction is either mass trans- subsurface region.96 It should be mentioned here that the CO
fer limited (imposed by CO diffusion) or limited by the oxidation on Ru model catalysts is the subject of a vigorous
reduced reactivity of the oxidized surface. The authors con- debate in the literature. While it is not our intention to reveal
cluded that the CO oxidation displayed no discontinuities the details of this debate, we consider the Ru case as most
when changing pressures from low to high, that is, no pressure appropriate for an inspection, at various levels of complexity,
gap was observed for the reaction on these Pt and Pd single- of the fairly complicated and interfering elemental processes
crystal surfaces. With respect to the conclusions reached by when moving from low to atmospheric pressure conditions of
Hendriksen et al.8890 they demonstrated that the transport the reaction. The various viewpoints in the ongoing debate
limitation along with the transient regime of exceedingly high were published by its major protagonists.97,91
reactivity escaped the attention of these authors. For Pt(110), We first address the fundamental question of where the
applying very similar conditions of low temperature (425 K) energy for the bond rearrangement in the CO*  O* encounter
and high pO2 =pCO ratios, no oxidation of the surface was found; to form CO2 comes from and how fast this energy flows. Ru
hence, the Marsvan Krevelen mechanism claimed by Hen- metal has electronic and phonon degrees of freedom from
driksen et al. was not in operation in the measurements by which energy can be transferred into the vibrational and elec-
Gao and Goodman. tronic states of the adsorbed species. To distinguish between
The different kinetic regimes of CO oxidation are demon- the different transfer processes, that is, electron- versus
strated in the Arrhenius plots of Figure 21. The highest (tran- phonon-driven, ultra-short laser pulse excitation (pump)
sient) reaction rates are obtained at the cross-over where the was used along with a second pulse (probe) allowing the
CO inhibition regime at low temperatures meets the mass time evolution of the reaction to be followed. For the experi-
transfer-limited regime at high temperatures. These high rates ments a Ru(0001)(2  1)O surface was prepared and
are indicated by arrows for Pt (110) and Pd (100) (according to exposed to CO up to saturation at 100 K. We note that under
UHV conditions this co-adsorption phase does not produce
CO2 by conventional heating; only CO is being thermally
Temperature (K) desorbed this way. The two-pulse correlation measurement
allowed the unraveling of the timescales and mechanisms of
900 800 700 600 500
both desorption and reaction. It was found that the oxidation
of CO is caused by coupling to electrons, whereas the desorp-
O2/CO = 1/2
tion of CO is caused by coupling to phonons.98 The timescales
103 of the two competing processes differed by almost an order of
magnitude. While the ultra-fast response for the oxidation,
associated with 3 ps FWHM, was carried by hot electrons fol-
CO2 TOF (molecule site-1 s-1)

lowing excitation, the desorption took 20 ps implying cou-


pling to phonons. A quantitative analysis of the excitation
102
mechanism along with a theoretical description of the energy
transfer from the laser-excited surface to the adsorbed reactants
was subsequently provided on the basis of frictional coupling
between the electron and/or phonon heat bath to the harmon-
101
ically vibrating adsorbate.99 That the oxidation reaction was
electron-mediated and the desorption phono-mediated was
Pt (110) also verified in measurements with isotopically labeled oxygen.
Pd (100) The O-isotope effect finally demonstrated that the activation of
100
Ru (0001) the RuO bond by electrons is the rate-determining step in the
oxidation reaction. For a more detailed discussion, we refer to
the sub-chapter on ultra-fast dynamics by Wolf et al.49
Most of the catalytic studies using Ru metal were so far con-
101 ducted with (0001) single crystals. As mentioned above, covering
1.0 1.2 1.4 1.6 1.8 2.0 2.2 a (0001) surface with a 0.5 monolayer (ML) of oxygen produces a
1000/T (K-1) (2 1) phase rendering it completely inactive. Higher oxygen
Figure 21 Arrhenius plot of CO2 formation over Pt(110), Pd(100), and coverages cannot be produced under net vacuum conditions.
Ru(0001) under stoichiometric reaction conditions (Ptotal 12 Torr, Obviously, the strongly chemisorbed oxygen prohibits the reac-
O2/CO 1/2). Adapted from Gao, F.; Goodman, D. W. Phys. Chem. Chem. tion with CO.100 Note that this behavior is very different from
Phys. 2012, 14, 6688; Gao, F.; Wang, Y.; Cai, Y.; Goodman, D. W. J. Phys. other noble metal surfaces such as Pt, Pd, or Rh (see above). On
Chem. C 2009, 113(1), 174181. the other hand, when moving to near-atmospheric pressures a
22 Elementary Steps in Heterogeneous Catalysis

(1 1) phase corresponding to 1 ML oxygen can be produced, Obr O3f


as originally shown by Peden and Goodman.101 The respec-
tive Ru(0001)(1 1)O phase seems to be highly active;
however, doubts were cast as to the detailed interpretation of Rucus
the results102 since the CO binding energy on this surface is
quite low (<20 kJ mol1)92 to be reconciled with a Langmuir
Hinshelwood or even an ER mechanism.103,104 More recently,
[110] [001]
DFT calculations showed that minority step sites on Ru(0001)

(1 1)O may be responsible for the high CO oxidation [110]
activity.105 Careful kinetic measurements along with (a)
polarization-modulation infrared reflection absorption spectros- CO
copy (PM-IRAS) by Gao and Goodman91 arrived at the same
conclusion. Interestingly, the CO binding energy in these defect
sites (
68 kJ mol1) was found to be very similar to the calcu-
lated ones. Moreover, it seems that evidence was obtained for
carbonyl formation, Ru x (CO)y (where x and y may vary), which
should be associated with step sites for steric reasons. We note [110] [001]
that the low CO binding energy in such sites is most probably

influenced not only by the close proximity of co-adsorbed oxygen [110]
(b)
but also by adjacent CO bound to the same site. The effect would
be expected to increase with increasing y values. A rather compli- Figure 22 (a) Ball-and-stick model of the bridging O-terminated
cated infrared spectrum in the CO stretching region was also RuO2(110) surface. Large (green) balls represent O, and small (blue, red)
reported by Kim et al. in their studies of the CO oxidation over balls represent Ru atoms of RuO2(110). A highly active coordinatively
Ru(109).106 This surface is intrinsically stepped and demon- unsaturated Ru atom (red atom, cus) as well as bridge-bonded and
strates reactivity even under net vacuum conditions (which is threefold coordinated O atoms are indicated by arrows. (b) Ball-and-stick
model of the bridging O-terminated RuO2(110) surface on which
not the case for Ru(0001)) and sub-ambient temperatures.
additional CO is adsorbed. Reprinted from Over, H.; Kim, Y. D.;
The most prominent case for high CO oxidation activity of an Seitsonen, A. P.; Wendt, S.; Lundgren, E.; Schmid, M.; Varga, P.;
oxide surface is provided by RuO2 (110). Actually, a thin film of Morgante, A.; Ertl, G. Science 2000, 287(5457), 14741476, with
12 nm thickness grown epitaxially on Ru(0001) was shown by permission, 2000 by the American Association for the Advancement
Over et al.107 and Kim et al.108 to be most active. However, under of Science.
net oxidizing conditions and sufficiently high temperatures this
film may grow to form bulk RuO2 which is inactive.109,110 The
phase diagram of Ru in a CO/O2 atmosphere was calculated by
Reuter and Scheffler111 and shows that under realistic reaction The above discussion has shown that pure RuO2 is not
conditions the catalyst is bulk RuO2(110). This does not mean, active by itself. Our present understanding of the elemental
however, that the catalyst is bulk-terminated during the reaction steps associated with the activation process still seems to be
(for a model of the DFT-calculated perfect surface structure of rather scant. If, as argued by Gao and Goodman,91 the active
RuO2(110) under vacuum conditions, see Figure 22). Actually, it phase is a thin RuO2 film on an essentially metallic substrate,
is not, but rather breaks up under the influence of the reactants. one might think strong metal support interactions are
The reduction of RuO2 was also observed under mild tempera- involved. An interesting case study in this respect is the CO
tures in the mere presence of CO at low pressures.109 Gao and oxidation over monolayer FeOx films grown on top of Pt(111)
Goodman, on the basis of comparative kinetic and spectroscopic as performed by Freund et al.49,113118
studies with Ru(0001) and RuO2(110) thin films, arrived at Obviously, a combination of oxygen activation, Eley
the conclusion that defect-rich metallic Ru provides the catalyt- Rideal and Marsvan Krevelen mechanisms is in operation:
ically highly active phase under reducing and stoichiometric
conditions.91 Furthermore, according to the same authors, only
The oxygen interacts with the double-layer FeO by pulling
an iron atom up above the oxygen layer. This lowers the
under net-oxidizing conditions at elevated temperatures
work function at the interface locally so as to allow for an
(>475 K) is the RuO2 film stable and produces CO2 at a lower
electron transfer toward the oxygen accompanied by the
rate than metallic Pt and Pd catalysts under identical conditions.
formation of a transient O2 molecule, which dissociates
Studies by Rosenthal et al.112 with pure RuO2 crystals also
and results in higher oxygen coverage in the formation of a
showed the need for a reduction in order to establish CO oxida-
local OFeO trilayer (the STM picture in Figure 23 shows
tion activity. Obviously, the bulk oxide structure was retained
the existence of such a trilayer).
during CO oxidation at ambient pressures while reducing the
crystal surface of certain facets so as to give rise to a roughened
When the trilayer is exposed to CO, CO2 is formed via an
ER mechanism.
surface exhibiting a large excess of Ru over oxygen as determined
by energy-dispersive x-ray spectroscopy. Thus, a surface with
If the oxygen pressure is high enough, the oxygen vacancy
will be filled via a Marsvan Krevelen mechanism.
local variations in the Ru oxidation state was formed which,
according to the authors, may be regarded as most active. It was Strong metal support interaction as described in detail by
argued that such redox plasticity may also explain the kinetic Freund et al.119and also reported by Fu et al.120 may pave the
rate oscillations in the CO oxidation at ambient pressures. way for preparing heterogeneous catalysts. It seems that the
Elementary Steps in Heterogeneous Catalysis 23

O2-

20 mbar O2, 450 K

c(22)
-C
-O
- Fe

50 nm50 nm

Figure 23 DFT calculations and structural models of the CO oxidation on FeO/Pt (111). The STM image shows experimental evidence of the FeO2x
trilayer formation. Reprinted from Freund, H. J.; Meijer, G.; Scheffler, M.; Schlogl, R.; Wolf, M. Angew. Chem. Int. Ed. 2011, 50(43), 1006410094, with
permission, Wiley-VCH Verlag GmbH & Co, 2011.

electron transfer between the thin oxide film and the substrate flat 111 surface. This was confirmed in a field desorption study
becomes the key elementary step in such systems. by Chau et al.128 which demonstrated the formation of gem-Au
A somewhat unexpected case of high CO oxidation activity (CO)2 species mass spectrometrically. Such dicarbonyl species
was reported by Haruta et al.121in the early 1980s. Accordingly, can only form at step sites or kinks. Mavrikakis et al.127 in their
supported Au catalysts with finely dispersed gold nanoparticles theoretical study ascribed the enhanced activity of smaller Au
proved to be active far below room temperature. Before this
particles to an increase in the concentration of steps and kinks
discovery, catalysis textbooks did not even refer to gold because
(as the size of the particle decreases). Freund et al.129 agreed
of its chemical inertness. This high activity identifies such
catalysts as true benchmark systems for CO oxidation studies. that not all atoms in the gold cluster have identical catalytic
It was shown that the catalytic performance of gold in CO properties and suggested that atoms at the border between the
oxidation depends critically on the particle size.122 While ini- nanoparticle and the support nanoparticles are more active
tial reports showed that the highest catalytic activity was because while still being in contact with the support they are
observed for gold clusters of
3 nm in size, recent DFT simu- very accessible to gas molecules.
lations showed that gold clusters of eight gold atoms deposited There are a series of factors which have to be taken into
on MgO(100) are active in CO oxidation.123125 account when discussing the catalytic activity of nanoparticles.
These theoretical findings were later confirmed experimen- Some of the most important factors are as follows:
tally by the group of Hutchings who observed a series of sub-
1. structural dynamic instability (during chemical reactions,
nanometer bilayer clusters containing around ten gold atoms.
small clusters shift between various energetically accessible
In the same publication, they showed that monolayer clusters
structural isomers, thus enhancing the rates for overcoming
of three to four atoms or isolated gold atoms were essentially
reaction barriers);
inactive for CO oxidation.126 2. quantum size effects (size-dependent characteristics of the
Mavrikakis et al. used DFT to model CO and O2 adsorption electronic spectra of small gold clusters);
on single-crystal surfaces. They concluded that the adsorption 3. charge transfer from the support to the clusters; and
energy of CO and O does not depend on the number of Au 4. impurity doping effects that allow control of the electronic
layers if there are more than two layers.127 In the same study, structure of small clusters allowing modification and con-
the authors suggested that CO chemisorption occurs on under- trol of the electronic structure, and consequently the chem-
coordinated gold atoms (steps and kinks) rather than on the ical reactivity, of small supported clusters.
24 Elementary Steps in Heterogeneous Catalysis

The influence of particle size and morphology on the mode With respect to spinel cobalt oxide Co3O4,139 most research
of adsorption and activation of O2 was analyzed separately, has assumed that CO adsorbs on Co3,140,141 while some others
and it was found that O2 dissociation is very sensitive to the stated that CO would be adsorbed on Co2 sites.142,143 While
arrangement of the gold surface atoms. It was shown that Pollack et al.143 provided IR evidence for the occurrence of CO
smaller gold particles supported on TiO2 (110) exhibited adsorption on Co2 and also concluded that a specific ratio
stronger adsorption of atomic oxygen.123 between Co2 and Co3 is required to obtain high CO oxidation
Presently, there is still a debate in the literature on defining activity, it seems that DFT calculations favor Co 3 144,145 as the
the nature of the catalytically active oxygen species present preferred adsorption site of CO although electron donation in
under working conditions. Some researchers have suggested this case may lead to reduction of Co3 to Co2. The interaction
that superoxide and peroxide species are reaction intermediates of CO with Ow (oxygen bonded to both Co2 and Co3 cations)
in CO oxidation over pure or iron-doped Au/TiO2 samples.130 or Os (oxygen bonded to three Co3) is shown in Figure 25.
Stiehl et al.131 showed that molecularly adsorbed oxygen can In the case of oxygen adsorption over oxides, the initial
be deposited on both gold single crystals and gold nanoparti- state of the adsorbent remains undetermined since the concen-
cles supported on TiO2(110) at 77 K. More importantly, tration of oxygen in the bulk and, particularly, in the sub-
they claimed that this (molecularly adsorbed) oxygen can surface layers of oxides must not necessarily be stoichiometric
directly react with CO. This is in disagreement with the and may depend on the temperature, pressure of oxygen, his-
recent results published by Behm et al.132 who suggested tory of treatment, etc. The recently discovered high catalytic
that the active oxygen species is an atomic species formed activity of MnOx (a nanosized system having many features in
by adsorption, activation, and dissociation of molecular common with Mn5O8) seems to be a good example for such
oxygen on the previously formed active perimeter sites nonstoichiometric oxide structures.138,146
(Figure 24). Much remains to be learned of these oxide materials in
According to Behm et al.133 the active site in CO oxidation terms of structurereactivity relationships. There seems to be
is the interface between the nanoparticles and the support. some agreement, however, in that adsorbed O2 on oxides
Their results indicate two roles of the interface in the CO undergoes a series of transformation steps during which the
oxidation reaction: (1) accumulate adsorbed CO and (2) acti- solid acts as an electron donor50,147:
vate surface lattice oxygen at the Au  TiO2 perimeter sites.
Some of the supports used in studies with Au-based cata- O2ads ! O2 ads ! O2 2 ads ! O ads ! O2 lattice [11]
lysts show a remarkable CO oxidation activity on their own. Oxygen species may differ not only in charge, but also in
Among these, cobalt and manganese oxides perform particu- coordination, bond energy, etc. Which species are really avail-
larly well.134 In the case of cobalt, the most active oxide is able under catalytic conditions and especially which one of
spinel Co3O4 in which cobalt is present in two valence states them is the active oxidant, that is, the species which can inter-
(2 and 3). Similarly, high activity was also reported for a act directly with the molecule to be oxidized, are questions of
number of manganese oxides.135138 great importance but encounter experimental difficulties for
verification. Although many authors agree that a Marsvan
Krevelen mechanism is involved in the CO turnover to CO2,
the mechanistic details of this process are not completely
solved at present. For the mechanistic suggestions on Co3O4
(see Xu et al.145 and Broqvist et al.144). Besides the occurrence
of charged species and specific local site requirements during
reaction, the formation of various types of carbonates144 must
a be likewise considered before a complete picture can be drawn.

c
b

d 7.02.3 NO Adsorption, Decomposition, and Reaction

Higher T 7.02.3.1 General Aspects


Nitrogen oxides are generally produced at high temperatures in
combustion processes carried out in air. Their effects on
Figure 24 Schematic description of the pathway for CO oxidation human health and environment are detrimental and have led
on Au/TiO2 catalysts at 80  C, involving (a) CO adsorption on Au NPs, to stringent regulation of their emission.148 The most desirable
(b) reaction with activated surface lattice oxygen species at the perimeter method for the removal of NO is its direct decomposition into
of the Au  TiO2 interface (interface sites), and (c) replenishment of the elements because no reducing agent is required. According
these sites by dissociative adsorption of O2 at the perimeter sites. (d) At to the thermodynamics NO is unstable and its decomposition
higher temperatures (>80  C), migration of surface lattice oxygen and to N2 and O2 is favored at low temperatures149:
surface oxygen vacancies also gives access to neighboring surface lattice
oxygen. During reaction under normal reaction conditions, only the 2NO ! N2 O2 DGR 0 86:7 kJ mol1 [12]
perimeter sites are involved. Reprinted from Widmann, D.; Behm, R. J.
Angew. Chem. Int. Ed. 50(43), 1024110245, with permission, As the decomposition is kinetically very slow, a catalyst is
Wiley-VCH Verlag GmbH & Co, 2011. needed to accelerate the reaction. The most active catalyst for
Elementary Steps in Heterogeneous Catalysis 25

(a) (b)

Figure 25 (a) CO adsorption on a sublayer Co ion. The adsorption becomes sterically hindered because there is little space between the surface
oxygen ions where CO enters. (b) CO adsorption at a surface exposed Co3 ion. This is the only favorable site found for CO adsorption. Dark gray,
oxygen; light gray, Co3; black, Co2; white, carbon.

NO decomposition is Rh, which lowers the energy needed to 2NO 2* ! 2NO* [13]
dissociate the NdO bond to about 10% of the energy required
2NO* 2* ! 2N* 2O* [14]
to dissociate the same bond noncatalytically in gas phase.150
NO decomposition using catalysts was initially studied by N* N* ! N2 2* [15]
Jellinck151 as early as the beginning of the twentieth century,
O* O* ! O2 2* [16]
but more detailed studies started emerging at the beginning of
the 1970s after the introduction of automotive exhaust after O* NO* ! NO2 2* [17]
treatment technologies (e.g., three-way catalysts).152,153 Even
so, little was known on the mechanism of the interaction N* NO* ! N2 O 2* [18]
between NOx(NO NO2) and catalyst surfaces until Blakeley In the first part of this section we describe the molecular
and Somorjai154 pointed out that the electronic properties of and dissociative NO adsorption on noble metals, with an
the step atoms on metal surfaces differ markedly from those emphasis on low Miller index planes of Pt,158,159 Rh,160,161
of the terrace atoms. The average work function decreases and Pd.162,163 We subsequently move on to structural effects in
with increasing step density due to the overall decrease in the decomposition and finish by inspecting NO oxidation and
the work function caused by the decreasing number of nearest reduction. For a more detailed description of the interaction
neighbors of surface atoms. This integral approach allowed between NOx and various metal surfaces, we refer to the
them to conclude that rough surfaces are more reactive for reviews of Brown et al.164, Bowker et al.,165 and Garin
breaking chemical bonds than flat surfaces.155,156 Nearly 10 et al.166 Similar to the sub-chapter on CO adsorption and
years later, Banholzer et al.157 suggested that the reactivity of reaction, we point out that it is not our intention to provide a
rough surfaces (steps and kinks) should follow orbital sym- full review here. Rather we focus on aspects in relation to
metry rules (a concept in organic chemistry originally devel- elemental reaction steps.
oped by Woodward and Hoffmann, Nobel Prize 1981). More
recent studies showed that this approach does not apply
generally.
7.02.3.2 NO Adsorption and Dissociation
There is common agreement that the elementary steps of
the catalyzed NO decomposition include NO molecular For a long time, the susceptibility of NO dissociation was
adsorption via a precursor state (either extrinsic or intrinsic assumed to vary systematically with the position of the transi-
depending on the site occupation), followed by dissociation. tion metal in the periodic table. Although there is a tendency
Adsorbed nitrogen atoms can subsequently recombine and that the dividing line originally introduced by Broden70 (see
desorb as N2. The situation for adsorbed oxygen atoms is also Brown and King164) for CO dissociation is shifted to the
more involved. To cause associative desorption in form of O2 right for NO dissociation, it seems that only closed d-shell
usually affords high temperatures for most noble metal sur- metals are incapable of breaking the NO bond. Pt metal
faces. Instead, N* and O* atoms may react with co-adsorbed plays an ambivalent role in this scenario: the atomically
molecular NO* so as to produce N2O and NO2, respectively. In dense (111) plane does not break the NO bond while stepped
addition, to prevent self-poisoning of the catalyst by accumu- planes may do, indicating that structural effects are most
lating O*, reducing agents such as H2 or CO may be used so as important to be considered for this metal.
to scavenge O* through H2O and CO2 formation. The ideal Similar to CO adsorption via the carbon atom, the NO
decomposition cycle would include eqns [13][16]. To molecule binds through the nitrogen atom to the metal surface.
account for NO2 and N2O formation, we have included eqns Scattering experiments with molecular beams using the Stark
[17] and [18] which, however, are not unique (other mecha- effect and hexapole lens focusing demonstrated167,168 a very
nisms can be envisaged as well): strong orientation dependence of the interaction. In particular,
26 Elementary Steps in Heterogeneous Catalysis

molecules coming in with the O atom oriented toward the It became clear from all these studies that NO molecules must
surface seem to undergo steering (see also the Introduction), not necessarily decompose at surface steps. The lifetime measure-
that is, reorientation on the femtosecond timescale169 so as to ments discussed here clearly demonstrate that steps act as trap-
form a surface bond with the reactive N-end. Fitting to the ping sites without dissociation. Since terrace sites are more
Kisliuk21 model indicates that not only the chemisorption abundant than steps in all these measurements, it must be con-
bond but also trapping in the precursor state are favored for cluded that surface diffusion is in operation converting terrace
N-down orientations. site NO* into step site NO* (precursor-mediated step site chem-
As mentioned previously, both CO and NO usually adsorb isorption). For reasons of the microscopic reversibility, step site
with high sticking probabilities on transition-metal surfaces. In NO* returns to terraces before thermal desorption. Overall, the
the case of Pt, sticking of NO may be influenced by the presence rate data provided above are determined by step site adsorption.
of steps. This was demonstrated by atom-probe measurements The simplistic picture of molecular adsorption via the
using field desorption techniques. Probing about 140 atomic N atom of the NO molecule, as developed here for stepped
sites of the (111) facet (containing steps of predominantly Pt(111), becomes more complicated when moving to higher
(111) symmetry) of a Pt nanosized crystal conditioned as a tip, coverages. Even closed d-shell metals such as Cu174177 and
sticking probabilities between 0.65 and 0.9 were measured at Ag178,179 for which NO adsorption is entirely molecular seem
overall low coverage.170 These values are in remarkable agree- to produce N2O during mild heating, after adsorption at low
ment with those reported more recently by Fiorin et al.171 in temperatures.180 This reaction phenomenon is most probably
experiments with extended single-crystal surfaces. The probe- related to the radical character of the molecule (single occupa-
hole measurements also provided insight into the thermal tion of the 2p* molecular orbital). Accordingly, adsorbed NO
desorption kinetics of the NO* molecules.170 By varying the may dimerize so as to form (NO)2* followed by decomposi-
reaction time from 100 ms to 10 s, the characteristic times neces- tion to N2O and O*. We also mention that there is at least one
sary for an equilibration of the adsorbed layer could be mea- report on (NO)2* dimer formation following NO exposure
sured (see Figure 26). of Pd(100) and Pd(111) at temperatures as low as 20 K.162
These times were identical with the mean lifetimes t before It should be emphasized that the formation of dimers follow-
thermal desorption in a first-order process. From the tempera- ing NO adsorption on metals under low-temperature condi-
ture dependence of the t values (see Section 7.02.1) the kinetics tions is entirely different from the (sub)carbonyl analog
of the desorption process were evaluated. An activation energy encountered during adsorption of CO on stepped metal single
of 139 kJ mol1 and a preexponential factor of 3.8  1015 s crystals. For the latter, similar to inorganic coordination
were reported this way. These data are in very good agreement chemistry, two (or more) CO molecules bind to the same
with those obtained in molecular beam studies with stepped Pt step site (see Section 7.02.2.2). Step site-bound twin nitrosyls
(111) 172,173 but seem to be larger than those reported more were only rarely reported so far. Somewhat surprisingly,
recently from micro-calorimetric measurements.171 the stepped surface of a Au nanosized crystal seems to present
such a case and also suggests such nitrosyls to provide a path-
way to N2O.181
Dimerization of the NO molecule in dense overlayers at
low temperatures may indicate a pathway to N2O; yet it does
526 K not prove per se that this is relevant under high-pressure
533 K
dynamic reaction conditions. In this context, more recent
545 K
room temperature NO adsorption studies using ambient pres-
101 552 K
e

sure x-ray photoelectron spectroscopy up to


1 mbar on Pt
at
Ions/1000 pulses

561 K
tr
en

568 K (111) indicated the formation of O* 182. The authors consid-


me

577 K ered either minority step sites to cause dissociation of NO* or a


ng
pi

592 K sequence of steps to take place on terraces during mild heating


Im

0
10
602 K according to 2NO* ! (NO)2* ! N2O* ! O*. In any case, only
NO pressures higher than 106 mbar caused irreversible for-
mation of O* leading to the formation of NO* O* domains.
Interestingly, the formation of dimeric (NO)2* was recently
101
observed for NO-covered Rh(111) surfaces at
room temperature.183
103 102 101 100 Besides O* formation via dissociation of an (NO)2* inter-
tR (s) mediate, the direct pathway via a NO* molecular precursor
has to be mainly considered for open d-shell noble metals (but
Figure 26 Thermal desorption kinetics of NO by probing
140 surface not for Pt(111), as discussed above, and neither for 4d10 Pd).
atoms of the (111) plane with field pulses170 at p 1.3  107 mbar and
The dissociation is usually, similar to the CO case, considered
various surface temperatures. Mean lifetimes before thermal desorption
are obtained from the (1  1/e) levels of the measured signal intensities
to involve a late transition state (see also Introduction) and to
at long reaction times; the line marked impingement rate shows the be highly structure sensitive. Open surfaces with steps and
behavior for the case all impinging NO molecules would have stuck to the edges are generally more reactive than close-packed flat sur-
surface. Reprinted from Kruse, N.; Abend, G.; Block, J. H. J. Chem. Phys. faces. The dissociation depends, however, on the surface cov-
1988, 88(2), 13071312, with permission, The American Institute of erage: the requirement of an empty site next to adsorbed NO*
Physics 1988. (or, possibly, several sites within the ensemble context184)
Elementary Steps in Heterogeneous Catalysis 27

explains why the dissociation probability decreases with Pd metal, on the other hand, is thought to be the least active
increasing coverage. DFT calculations of the potential energy in NO dissociation among the three metals considered here.
profiles of the dissociation reaction suggest the existence of an Both the Pd(111) and Pd(100) planes were found inactive
essentially linear relationship between the transition-state even at 550 K.216 Exposing a Pd (311) surface to NO at or
energy for dissociation and the binding energy of the dissoci- slightly above room temperature caused N2 and N2O
ated products.185188 Such a behavior is usually known as the formation.216 Obviously, NO dissociation took place on this
BrnstedEvansPolanyi (BEP) relation or linear free energy plane, but was accompanied by subsequent oxygen diffusion
relation. Gajdos et al.189 investigated the NO dissociation on a into the Pd bulk. Re-segregation to the surface and desorption
number of (111) oriented transition-metal planes and con- of O2 was reported to occur at around 800 K.
firmed the existence of such a BEP rule for these systems. They As indicated earlier, high NO coverages can alter the reaction
suggested the linear relationship to arise from the similarity of behavior on noble metal surfaces. If NO adsorption is per-
the transition states on all metals which turned out to be very formed at high gas pressures (see also above), new adsorption
close to the final state geometries. NO dissociation on Pd, Pt, structures may be formed which are not encountered at low
and Cu displayed a modest endothermic heat of reaction. dosing pressures and temperatures. The NO/Rh(111) adsorp-
Transitions-state energies for these systems were only weakly tion system is such a case. According to Rider et al.217 a (3 3)
positive. In agreement with experimental observations, 7NO adsorption structure forms in equilibrium with the gas
adsorbed N* was found to be unstable and, consequently, phase at elevated NO pressures of 0.04 mbar (see Figure 28).
underwent rapid associative desorption. In a recent publication, Ozensoy et al.218 suggested the
Limiting our considerations of structural effects to Rh, existence of a similar high-pressure surface structure for NO
Pt, and Pd metals, we point out that while any Rh surface is adsorption on Pd(111).On the basis of PM-IRAS data, the
capable of breaking the NO bond in NO*, only atomically authors proposed a (3  3)7NO structure to form with a NO
open planes can do so in the case of Pt and Pd. Starting from coverage of 7/9 monolayer (ML). Their results were in disagree-
the 1980s the adsorption and dissociation of NO on Rh sur- ment with those published by Vang et al.219 who attempted to
faces were therefore the subject of numerous theoretical190193 simulate these experiments but failed to find a 3  3 structure
and experimental studies.194210 With respect to Rh, moving on Pd(111).
from the most dense (111) plane to (100) and stepped Rh
(331)/(511) causes an increase of the rate of dissociation. The
low dissociation barrier for Rh(100) and Rh(110) is associated
with the existence of a lying-down NO structure which acts as a
precursor for dissociation. The increased activity of a species 0s 55 s
adsorbed in lying down geometry was previously discussed in (a) (b)
the review published by Brown and King164 (Figure 27).
Turning to the Pt case, NO dissociation was observed on
Pt (100) and (511) single-crystal surfaces for adsorption tem-
peratures higher than 400 K.211 The same process occurred on
Pt (410) for considerably lower temperatures (
100 K). This
suggests that Pt (410) with (100) terraces is much more reac-
tive in NO dissociation than Pt (100).212 A further study com-
pared the behavior of Pt(410) with that of the (210) plane and 110 s
(c)
concluded that the former was considerably more active than
the latter, although the geometry of the steps is identical on the
two surfaces and the step density is even higher on the Pt(210)
surface.213,214 Therefore, it seems that NO decomposition is
sensitive to not only the steps but also the arrangement of the
atoms in the steps.215

O O
Figure 28 STM images of Rh(111) in 0.04 mbar of NO at 25  C,
236 29 2.012 028 showing the phase transition between a (2  2) and the (3  3) structure.
124.631
The 100 A  100 A images were obtained at 55 s intervals. In (a), the
N Rh Rh
N majority of the surface shows the (2  2) structure, except for the upper
943 944 right-hand corner, which shows the (3  3) structure. In (b) and (c),
44 844 the domain boundary between the two phases moves across the
Rh Rh image at a rate of
20 A min1. (a) and (b) share a common defect,
Rh Rh marked with a circle. The close-packed rows of both patterns are aligned,
and the maxima are separated by multiples of the RhRh distance. This
TS1(100) TS2(100) indicates that the bright spots correspond to NO molecules on similar
sites in both the (2  2) and the (3  3) structures. Reprinted from
Figure 27 Optimized geometries of NO dissociation transition states on Rider, K. B.; Hwang, K. S.; Salmeron, M.; Somorjai, G. A. Phys. Rev. Lett.
the Rh(100) surface. Repirnted from Tian, K.; Tu, X. -Y.; Dai, S. -S., Surf. 2001, 86(19), 43304333, with permission, The American Physical
Sci. 2007, 601(15), 31863195, with permission, Elsevier 2007. Society 2001.
28 Elementary Steps in Heterogeneous Catalysis

7.02.3.3 NO Oxidation and Reduction Side reactions may produce (undesired) nitrous oxide and
ammonia:
7.02.3.3.1 NO reaction with oxygen
There is ongoing debate concerning the nature of the mecha- 2 NO H2 ! N2 O H2 O [26]
nism involving NO oxidation on a metallic surface. Some
2 NO 5 H2 ! 2 NH3 H2 O [27]
authors assume that the reaction obeys an ER220222 mecha-
nism in which O2 is dissociatively adsorbed on the metal The selectivity of Pt metal to promote N2 rather than NH3
surface so as to provide O* for the reaction with gaseous NO. or N2O is relatively poor and depends on the H2 partial pres-
If the reaction proceeds through this mechanism, increasing O2 sure, that is, on the relative coverages of the reactants and their
coverage should have a positive effect on the NO oxidation rate. dissociation products. To account for these reactions a set of
This is not the case. Some experimental223 observations and elementary steps can be considered in the following manner.
theoretical calculations159 therefore rule out the ER mechanism Both NO and H2 undergo dissociative adsorption, with molec-
and propose the reaction to proceed according to a Langmuir ular precursor states being relevant only for NO:
Hinshelwood224226 mechanism. Koop et al.227 proposed that
both mechanisms are equally important and modeled the NO NO * ! NO* [28]
oxidation by a combined LH and ER reaction scheme.
Igelsia and Weiss228 proposed the following sequence of ele- H2 2* ! 2H* [29]
mentary steps for NO oxidation: O2 adsorbs molecularly onto a
vacant site *, eqn [19] and dissociates via reaction with a vicinal NO* * ! N* O* [30]
site to form chemisorbed oxygen O*, eqn [20] or via reaction
with chemisorbed NO* to form NO2 and O* eqn [21]. Vacancies Product formation then occurs via a LangmuirHinshelwood
form via reaction of NO with O* to produceNO2. mechanism:
When O* and * are the most abundant surface intermedi- 2N* ! N2 2* [31]
ates and O2* species dissociate before they desorb, step 1
becomes the sole kinetically relevant step: O* 2H* ! H2 O 3* [32]

O2 * ! O2 * [19] N* 3H* ! NH3 4* [33]

O2 * * ! 2O* [20] Product molecules may have measurable surface lifetimes


depending on the actual reaction temperature. For reasons of
O2 * NO* ! O* NO2 * [21]
simplicity, they are assumed to desorb directly into the gas
NO O* ! NO2 * [22] phase. Furthermore, the hydrogenation of O* and N* usually
involves OH* and NHx* intermediate species which are not
2NO O2 v ! 2NO2 [23] considered in the above scheme either.
2O* ! O2 2*
v
[24] In the sub-chapter on CO oxidation over noble metal sur-
faces, we have referred to kinetic instabilities in the reaction
where the asterisk indicates catalytic active site and superscript behavior leading to rate oscillations under certain conditions.
v the vacant site. Such instabilities can also be observed in the catalytic reduc-
The oxidation of NO to NO2 has relevance in the discussion tion of NO. For example, rapid ignition phenomena (surface
of fast SCR reactions. explosions) were observed in studies with Pt(100) single-
crystal surfaces.231233 Assuming NO* dissociation to be rate
7.02.3.3.2 NOx Reduction limiting, an autocatalytic mechanism can be constructed232 on
We shall develop here some basic concepts in the NO reduction the basis of the above reaction steps. Neglecting ammonia
with hydrogen. Clearly, from the automotive catalysis point of formation which is a reasonable assumption for low H2 partial
view, the NO reduction with CO and NH3 are likewise impor- pressures and high temperatures, the reaction accelerates once
tant and are discussed in Chapter 7.17. We mention though that vacant sites are created (by desorption of N*, for example):
Srinivasan et al.229 have recently compiled a meticulous over-
view of the most important reaction mechanisms and elemen- NO* 2H* * ! H2 O 1=2 N2 4* [34]
tary steps involved in the NO reduction by CO. A detailed
According to eqn. [32], three sites are produced per reaction
review of NO reduction on various materials was also provided
cycle leading to fast emptying of the adsorbed layer. It must be
by Parvulescu and Granger.230
mentioned, however, that an alternative view to describe
The reduction of nitric oxide with H2 has attracted consid-
both this fast ignition and the oscillatory reaction behavior
erable attention in the past and continues to be an issue for
was developed234 on the basis of a combination of (1) a
the future. Much of the differences in the performance of Pt
reversible phase transition between the hexagonal (hex) and
and Rh catalysts can be attributed to the fact that the PtN
the bulk-truncated (1  1) phase, (2) the strong nonlinearity
bond is much weaker than the RhdN bond. We limit our
in the growth of the (1  1) phase leading to a power-law
considerations of elemental steps in the NO  H2 reaction to
dependence235 on the adsorbate coverage, and (3) the high
the Pt case.
reactivity on (1  1) as compared to hex. We also mention
Generally, NO reduction with hydrogen leads to the forma-
that an oscillatory behavior for the same reaction was
tion of nitrogen and water:
observed on the surface of a Pt nanosized crystal conditioned
2 NO 2 H2 ! N2 2 H 2 O [25] as a tip.236,237
Elementary Steps in Heterogeneous Catalysis 29

7.02.4 Methane Activation account of early and contemporary single-crystal work will be
provided first, followed by recent theoretical work using DFT,
7.02.4.1 General Principles before concluding with the implications that such fundamental
Methane is the thermodynamically most stable alkane and is insight may have for catalysis.
most difficult to activate due to the strong covalent CH
bonds. Its conversion into more useful chemicals and fuels
7.02.4.2 Single-Crystal Studies
may be considered a major challenge for heterogeneous catal-
ysis in the twenty-first century. Besides the problem of activa- The first study employing molecular beam techniques was obvi-
tion, the achievement of high selectivity in chemical reactions ously published by Rettner et al.265 The authors demonstrated a
must be regarded as a particularly important issue. We can dramatic increase in the sticking probability by several orders of
roughly distinguish between oxidative and nonoxidative con- magnitude when raising the translational energy of the methane
version of methane. The former category includes methane beam during its impact on a W(110) surface. To explain their
coupling (CC bond formation in the presence of gaseous results, the authors claimed a translationally activated tunneling
oxygen)238240 and also syngas241,242 or oxygenates formation mechanism to be in operation. This was questioned through
(methanol, formaldehyde, for example),243247 with the possi- experiments with isotope-exchanged methane on W(211): Lo
bility of subsequent gasoline production (MTG), whereas the and Ehrlich267 rather advocated the dissociation to be mediated
latter category is targeted on either hydrogen production248 by vibrational excitation without tunneling. A little later, Lee
(thermodynamically unfavorable) C2 and C2 hydrocarbon et al. performed molecular beam experiments to investigate the
formation249,250 or aromatization.251,252 Syngas production by interaction of methane with a Ni(111) surface.266 The dissocia-
steam reforming on Ni-based catalysts, CH4 H2O ! CO 3H2, tion probability in these studies was found to increase exponen-
is currently the major application of methane conversion, but tially by two orders of magnitude when changing the beam
both dry steam reforming,253,254 CH4 CO2 ! 2CO 2H2, and translational energy Etrans from 50 to 71 kJ mol1. On the
partial oxidation,255258 CH4 O2 ! CO 2H2, likewise other hand, the surface temperature did not influence the trans-
enjoy interest. Through these examples of methane conversion, lational energy dependence of the sticking probability. It was
scientists have focused their interest on the understanding of the clear from the results that methane underwent direct dissocia-
elementary steps of methane dissociation common to all of these tion on collision and that the vibrational (Evib) and translational
processes. This section is devoted to summarizing the achieve- energy (Etrans) were both effective in this process. Furthermore,
ments in this respect. Both from an experimental and theoretical the model was advanced that the collision of the molecule with
point of view, methane may be regarded as the prototype hydro- the surface caused a deformation so as to create a transition state
carbon for studying CH bond activation. Rather than limiting favorable to dissociation.
our review to mean-field considerations, we shall also briefly This early molecular beam work sparked a number of stud-
mention achievements of quantum state-resolved reaction ies using supersonic expansion along with laser excitation of
dynamics. A recent review summarizes the detailed knowledge the beam. Before dealing with these, it is useful to recall some
obtained from such studies.259 of the kinetic (and partly conflicting) results obtained from
Quite generally, the methane initial sticking probability S0 bulb experiments. Beebe et al.261 studied methane interaction
on single-crystal metal surfaces is very low and difficult to with the (111), (100), and (110) low-index Ni planes and
measure with accuracy. We note in this context that the classi- reported similar activation energies for the dissociation on Ni
cal King and Wells method mentioned in the Introduction (111) and Ni(110) (5060 kJ mol1), but an activation energy
cannot be used for determining S0 -values below
102. It which was considerably smaller for the (100) plane. The low
seems that except for reports of methane adsorption on reactivity of all these surfaces became particularly evident from
Ni(100),260 the S0-values are frequently several orders of mag- the initial sticking probabilities which were small, that is, 107
nitude below this threshold for whatever the orientation of the for Ni(110), and even below this value for Ni(111) and (110).
Ni single-crystal surface.261,262 Such small values of the sticking The authors interpreted these differences as proof of the struc-
probability can nevertheless be conveniently measured using ture sensitivity of the decomposition. While there was good
(supersonic) molecular beams along with time-of-flight analy- agreement for the CH4/Ni(111) system in the bulb studies by
sis262264 which, despite their rather complex setup, also allow Beebe et al.261 and the beam studies by Lee et al.,266 consider-
a separate control of the translational and vibrational energy of able discrepancies were reported by others using beam
the gas molecules, which is an important asset in the context of techniques.260,268,269 When assessing the data one should con-
discussions about which motional degrees of freedom are most sider that the surface fluxes in molecular beam and bulb exper-
involved in the activation process. iments may be rather different: while in bulb measurements
Basically, two different interaction mechanisms can be envis- the pressures may enter the mbar range, the equivalent pres-
aged: direct dissociation and molecular precursor-mediated dis- sure in beam studies is usually several orders of magnitude
sociation. There is experimental evidence for both mechanisms lower. Juurlink et al.270 probably reported the first state-
to be possible although early surface science work with molec- resolved study for methane dissociation on Ni. They found
ular beams already clearly indicated the importance of direct the reactivity on Ni(100) to be significantly enhanced once
dissociation on impact.265,266 In principle, the distinction the methane molecule was excited to the v 1 level of its (triply
between both mechanisms can be made experimentally by degenerate) antisymmetric CH stretching vibration (n3), rela-
changing the gas temperature relative to the surface temperature. tive to the vibrational ground state. On the other hand, Evib
Nevertheless, there has been a considerable debate in the liter- and Etrans were similarly effective in activating the dissociation.
ature over the mechanism of methane dissociation and so a brief The same pattern of effectiveness was found after exciting the
30 Elementary Steps in Heterogeneous Catalysis

methane molecule into the two-quantum 2n3 state.271 A sepa- and even came close to the 2n3 overtone reactivity with twice
rate study of rotational state effects showed that all rotational the vibrational energy.
vibrational sublevels of the n3 state have comparable reactivity Current models describing the transition state of methane
(see Figure 29).272 Interestingly, when Schmid et al.271 quan- dissociation require both CH stretching and bending excita-
tified the reactivity of the v 1 excited n3 state on Ni(111), they tion. When comparing the n3 reaction probability with the 3n4
found Evib to be significantly more effective than Etrans, which (three quanta of umbrella-type bending) on Ni(100) and
contradicts statistical considerations. A little later, the first clear Ni(111), Juurlink et al.275 found that the CH asymmetric
evidence for vibrational mode selectivity in methane activation stretching mode was significantly more efficient in promoting
was reported by Beck et al.273 who studied the reactivity of dissociation on both surfaces whatever Etrans. This result is
CH2D2 in which the CH stretch vibration was solely excited remarkable because it demonstrates that reactivity does not
either with two quanta or the CH and CD vibrations with scale with vibrational energy which is about 30% higher in
one quantum each. They found that the |2,0 > state led to the 3n4 (45 kJ mol1) than in the n3 state (36 kJ mol1). Once
higher reactivity than the slightly more energetic |1,1 > state. again, IVR does not take place in the reaction complex,
The authors interpreted this result assuming that no intra- presumably due to dynamical constraints.
molecular vibrational redistribution (IVR) occurs during the It is interesting to note that the 2n3 efficacy to promote
reactive moleculesurface encounter. Thus, the excitation of dissociation is lower on Pt(111) than on Ni(111).276 Thus, the
only one localized bond activates reaction while keeping the barrier is later (the terminology of a late barrier refers to a
other bonds, either excited or not, as spectators. Following situation where the transition state in a dimensionality-reduced
these arguments, the |1,1 > state is less reactive because only PES is mainly reached by vibrational excitation see Section
the single quantum-excited bond closest to the surface is 7.02.1) with a more extended CH bond on Ni than on Pt.
available for activation while the distant CH bonds are not. Limitations in (or even absence of) IVR motivated Killelea
A dramatic mode selectivity was reported by Maroni et al.277 to study bond selectivity in the methane decomposi-
et al.274 when comparing the symmetric n1 excitation with the tion over Ni(111). They selectively excited the n1 stretch vibra-
previously reported antisymmetric n3 fundamental and 2n3 tion in trideuteromethane, CHD3, and determined the CD3 :
overtone excitation on Ni(100). Despite the somewhat lower CHD2 product ratio after dissociation at 90 K by titrating the
internal energy of n1 as compared to n3, it was more reactive surface methyl species with D atoms previously embedded in
Ni lattice interstitial sites.
In a subsequent TPD experiment they found a CD3 : CHD2
product ratio of >30:1 which contrasted with the 1:3 ratio of
100 an isoenergetic ensemble of CHD3 molecules whose vibrations
were statistically populated. The negligible influence of vibra-
tional energy redistribution between CH and CD stretch
10-1
modes in methane/surface interactions during sub-picosecond
collision times may be taken as an indication that vibrational
Initial reaction probability (S0)

10-2 bond selectivity is the rule rather than the exception in hetero-
geneous reactions of small polyatomic molecules like meth-
ane. For a more detailed discussion of state-resolved studies in
10-3 34 kJ mol-1
general, and considerations of IVR in particular, we invite the
45 kJ mol-1 reader to refer to the review provided by Juurlink et al.259
10 -4 Killelea et al.278 also studied the influence of the surface
65 kJ mol-1 temperature on methane activation. In their work on Ni(111),
the laser excitation prepared gas-phase methane in a single
10-5 rotational and vibrational quantum state with precisely
defined internal energy, while the molecular beam defined
10-6 translational energy. By accurately controlling methanes ener-
getic degrees of freedom, the experiments revealed the effects of
surface temperature on methanes dissociative chemisorption.
10-7 As the surface temperature increased from 90 to 475 K, the
0 25 50 75 100 125 150
Etrans (kJ mol-1)
reactivity likewise increased and the authors concluded that,
at higher surface temperature, surface phonon excitation
Figure 29 State-resolved reaction probability (or sticking probability, allows substrate atoms to sample lattice geometries with
S0) curves for methane dissociation on Ni(111). Open circles represent more favorable sites for transition-state access.
the n0 vibrational ground state, blue diamonds the n3 fundamental, and Stepped or corrugated transition metals surfaces are ener-
red squares the 2n3 overtone asymmetrical stretch. Also included is the getically more favorable to methane activation than atomically
3n4 bend second overtone in black solid circles. The horizontal offset of
flat ones, which is in excellent agreement with computational
the curves provides the vibrational efficacy. For example, n3 excitation
studies that will be presented below. Bisson et al.279 showed
deposits 36 kJ mol1 of Evib in the methane molecule and reduces the
Etrans requirement for the dissociation by 45 kJ mol1. The quotient that the reaction probability on the anisotropic corrugated
DEtrans/Evib is a quantitative measure of the vibrational efficacy. Reprinted Pt(110) 1  2 reconstructed surface (see Figure 30) was depen-
from Juurlink, L. B. F.; Killelea, D. R.; Utz, A. L. Progr. Surf. Sci. 2009, 84 dent on the incident angle of the CH4 beam. By varying the
(34), 69134, with permission, Elsevier 2009. incidence of the methane beam from parallel to perpendicular
Elementary Steps in Heterogeneous Catalysis 31

with respect to the missing rows, they showed that while the adsorption of CH4, CH3, and H on a perfect Ni(100) surface.
methane beam stroked the surface perpendicularly (along the Figure 31 presents the results for CH3.
more corrugated direction), the reaction probability signifi- After an investigation of the preferential adsorption sites for
cantly increased. Furthermore, by taking into account the sha- CH4, CH3, and H, Zhu et al. modeled the first step in the
dowing effect (varying y angle), they were able to demonstrate dissociation of CH4 leading to the formation of surface CH3
that the most reactive sites were the ridge atoms (green atoms and atomic hydrogen. They found that whatever the orienta-
in Figure 30). This is in good agreement with what is claimed tion of the CH4 molecule approaching the surface (with one,
in computational studies: less coordinated atoms are most two, or three hydrogen atoms pointing to the nickel surface),
active for methane activation. the energy barriers for dissociation were always the same. Thus,
the orientation of the methane molecule with respect to the
surface does not influence its reactivity. Figure 32 shows the
7.02.4.3 Computational Studies: Geometry of Adsorption CH4 molecule approaching the surface with the 3CH bonds
and Decomposition Mechanism pointing to the nickel atoms. The CH4 molecule adsorbs on
While approaching the surface, the methane molecule may top of the Ni atoms. In the transition states, the active Ni atoms
impact on different adsorption sites. Using DFT, Zhu et al.280 are slightly displaced out of the surface so as to decrease the
studied the influence of various binding sites for the coordination number and enhance the reactivity, and simulta-
neously the energy barrier for dissociation is lowered by the
formation of a CHNi three-atom encounter (Figure 32(b)).
[110]
The final state is characterized by hydrogen atom and methyl
(q; j = 0) groups on bridge sites.
While the majority of the efforts were focused on studying
(q; j = 90) flat surfaces, some consideration was also given to the influ-
ence of defects, like steps or kinks. AbildPedersen et al.281
carried out experimental and theoretical studies to investigate
the dissociation of methane on the terraces and steps of a
Ni(111) surface. They found the activation barrier of CdH
bond scission to decrease by 0.18 eV on steps with respect to
the flat Ni(111) surface. The same group282 also showed that
[001] the stepped Ni(211) surface is more reactive than the flat Ni
(111) surface when studying methane activation on these sur-
faces in the presence of surface carbon and sulfur. In a some-
what different approach, Haroun et al.283 compared the
energies of methane dissociation on a flat Ni(111) surface
with those on the same surface modified by an additional Ni
adatom. They concluded from their calculations that when the
- activated hydrogen interacted both with the adatom and the
[110]
neighboring terrace site Ni atom, the energy barrier for meth-
Figure 30 Pt (110) 1  2 surface model illustrating the two azimuthal ane dissociation decreased by 0.17 eV. The influence of the
angles used for reactivity measurements: for parallel incidence, the
surface metal coordination number was also studied for other
methane molecules impinge on the surface along the [110] direction.
metals. For example, van Grootel et al.284 compared the
For perpendicular incidence, the methane strikes the surface
perpendicular to the missing row. Surface atoms are differentiated from ninefold coordination of an Rh(111) plane with the
the bulk ones using green, blue, and red colors. Reprinted from Bisson, sevenfold coordination of an Rh(211) plane and found that
R.; Sacchi, M.; Beck, R. D. J. Chem. Phys. 132(9), with permission, the barrier for CH4 dissociation significantly decreased when
2010 The American Institute of Physics. reducing the coordination number. Thus, a corrugated surface

Hollow1 Hollow2 Bridge1 Bridge2 Atop1 Atop2


Figure 31 Schematic representation of the possible binding sites on Ni(100). Reprinted from Zhu, Y. A.; Dai, Y. C.; Chen, D.; Yuan, W. K. J. Mol. Catal.
Chem. 2007, 264(12), 299308, with permission, Elsevier 2006.
32 Elementary Steps in Heterogeneous Catalysis

1.0 was predicted to be more reactive for methane dissociation


than a planar one.
So far, computing was shown to provide an input in terms
0.8 of preferential adsorption sites and methane orientation with
respect to the surface. DFT calculations can go a step further
and simulate the overall reaction which consists of the stepwise
Energy (eV)

0.6
hydrogen abstraction from CHx :

0.4
CH4 2* ! CH3 * H* [35]
CH3 * * ! CH2 * H* [36]
0.2
CH2 * * ! CH* H* [37]

0.0 CH* * ! C* H* ([38]


0 1 2 3 4 5 6 7 8 285
Bunnik et al. used DFT to show that in the case of CH4
(a) Reaction coordinate ()
interaction with an Rh(111) surface, the first and last steps of the
reaction sequence are most difficult, the CH radical being the
most stable fragment. van Grootel et al.284 arrived at similar
conclusions. Moreover, these authors investigated the influence
of surface atomic steps on the methane decomposition by
1.673 inspecting also the Rh(211) surface as well as the edge of
48.363 atoms shared between two (111) facets of a nanorod model.
0.267 In all cases, CH* dissociation had the highest activation barrier.
However, the first step, CH4 2* ! CH3* H*, was rate con-
1.593
2.018 trolling because of the entropy loss associated with the adsorp-
Surface normal
tion process. Other groups investigated the combination of
structural effects as described above and chemical effects by
(b) surface alloying. One of the ideas behind such studies is to
selectively enable CH bond scission in CH4 while suppressing
Figure 32 Energy barrier and adsorption sites for methane dissociation
any further hydrogenolysis of adsorbed CH3 (Figure 33).
on Ni(100) with an indication of the initial state, transition state, and
final state geometries. Reprinted from Zhu, Y. A.; Dai, Y. C.; Chen, D.;
For example, Kokalj et al.286constructed a model system
Yuan, W. K. J. Mol. Catal. Chem. 2007, 264(12), 299308, with consisting of isolated Rh atoms on top of a barely reactive Cu
permission, Elsevier 2006. (111) surface. Considering the Rh adatom as the reaction center,

50 42

35
CH4(g)
0
26 27
41
50 40 57
60
Energy (kJ mol-1)

71 87
94
87 88
100 99
117
112 Rh-rod(111)-(111)
126
134
150 142
150 165

178 174
200
205
219
243
250
254 256
Rh(211)
270
CH4 CH3 + H CH3 CH2 + H CH2 CH + H CH C+H C + 4 H (inf)
300
Reaction coordinate
1
Figure 33 Potential energy diagram (energies in kJ mol ) for the dehydrogenation of CH4 to C and 4H on conjugated rhodium surfaces: (black)
periodic Rh(211) surface and (red) Rh-rod(111)_(111). Reprinted from van Grootel, P. W.; van Santen, R. A.; Hensen, E. J. M. J. Phys. Chem. C 115(26),
1302713034, with permission, American Chemical Society 2011.
Elementary Steps in Heterogeneous Catalysis 33

the authors showed that the first dehydrogenation step to from the reversible and quasi-equilibrated dissociative
methyl was favored whereas methylene formation from methyl adsorption of the CO2 or H2O co-reactants. The general
was hindered. It is felt that while such DFT studies may provide conclusion that CdH bond activation in methane is the
interesting insight into hypothetical mechanistic scenarios, a kinetically relevant step is also in good agreement with com-
tailored large-scale design of such defect structures along with putational studies as seen above.
a sustainable operation under harsh environmental reaction Nevertheless, the scientific community was (and probably
conditions will hardly become feasible in the near future. still is) divided since support and promoter effects were not
considered in the kinetic scheme.294296 Other studies, such as
those reported by RostrupNielsen and Hansen on Ru-based
7.02.4.4 Real Catalyst Studies: Steam/Dry Steam Reforming
catalysts,297 concluded that while CO2 and H2O reforming
287
Xu et al. were probably the first to report on the kinetics and mechanisms may be similar, higher reaction rates occur for
mechanistic details of methane steam reforming on a Ni/ H2O than for CO2 reforming. The authors proposed that the
MgAl2O4 catalyst. Their calculations were based on the assump- replacement of H2O co-reactants with CO2 introduced a
tion of a detailed reaction mechanism involving Langmuir kinetic bottleneck associated with CO2 activation, which
Hinshelwood steps. Without going into the details, one of the became the rate-determining step in CO2 reforming reactions.
major assumptions was the occurrence of COHx species in the As mentioned by Wei and Iglesia, a complex reaction
mechanistic sequence of steps. The proposed mechanism was scheme aimed at reflecting the essential steps of methane
subject to controversy as it did not consider methane to decom- reforming needs a rigorous analysis of the reaction kinetics
pose in a (rate-determining) collision-induced process followed before appropriate conclusions can be drawn. They also
by stepwise hydrogen abstraction to carbon.241 emphasized the importance of kinetic isotope exchange mea-
In a series of papers, Wei and Iglesia288293 investigated surements which should be performed at CO conversions far
the mechanisms of the CH4 reforming reactions with H2O on from equilibrium. Furthermore, transport effects have to be
various supported catalysts containing Ni, Rh, Pt, Ir, Ru, and avoided as they would mask true reaction kinetics. There is
Pd metals. The authors found that the turnover rates were no doubt that such is the case in their work. This also
proportional to the CH4 partial pressure, but independent becomes clear when examining the experimental and theo-
of the CO2 and H2O pressures, which led them to conclude retical (DFT) data obtained by the same group for the
that the CH bond activation in methane is of sole kinetic CH4  O2 reaction over Pt nanosized particles for varying
relevance. Their data indicated that co-reactant (CO2 or H2O) surface oxygen coverages.298 The authors were able to iden-
activation and its kinetic coupling with CH4 activation and tify four regimes with distinct rate equations due to different
decomposition via scavenging of chemisorbed CHx interme- kinetically relevant steps, predominant adsorbed species, and
diates and surface carbon are fast steps and lead to metal rate and equilibrium constants of the different elementary
surfaces essentially being uncovered by reactive intermedi- steps. Transitions among regimes occurred as chemisorbed
ates. In their kinetic schemes the authors therefore suggested oxygen (O*) coverages changed. To perform simulations, a
irreversible CH bond breaking in methane (rate- model of a 1.8 nm Pt cluster with 201 atoms in cuboctahe-
determining) running into a sequence of (irreversible) steps dral morphology was considered representative (Figure 34)
with hydrogen abstraction from CHx to form surface carbon, of their supported catalysts (Pt particle size from 1.8 to
C*. These CH bond activation steps are then followed by C* 8.5 nm).
and H* removal via either recombinative desorption, as for In three of these kinetic regimes, CH bond activation was
H*, or reactiondesorption with chemisorbed O* derived identified as the sole kinetically relevant step, but as occurring

(111)
I (100)

III 3

II
IV
(100) 4
V (111)

(111) 1
2

(111) (100)
(a) (b)

Figure 34 A 201-atom cuboctahedral Pt cluster (1.8 nm) consisting of eight (111) and six (100) facets saturated with chemisorbed O* atoms. There
are five distinct types of O* atoms (labeled IV) and four types of Pt atoms (labeled 14) on the facets. O* atoms chemisorb on threefold fcc sites
of the (111) (types II, IV, and V) and twofold bridge sites of the (100) (types I and III) facets. Saturation occurs at full coverage in which all of the sites
IV are occupied by O* atoms. Reprinted from Chin, Y. -H.; Buda, C.; Neurock, M.; Iglesia, E. J. Am. Chem. Soc. 2011, 133, 1595815978, with
permission, American Chemical Society 2011.
34 Elementary Steps in Heterogeneous Catalysis

Rate and
Steps Elementary reaction steps equilibrium
constant
1.1 CH4 + O* + O* CH3O* + OH* k1[O*-O*]
1.2 CH4 + O* + * CH3* + OH* k1[O*-*]
1.3 CH4 + * + * CH3* + H* k1[*-*]
2.1 O2 + * O 2* k2af, k2ar
2.2 O 2* + * 2O* k2bf, k2br
3 C* + O* CO* +* k3
4 CO* + O* CO2* +* k4f, k4r
5 2H* H2* + * KH2
6 H* + O* OH* +* KO*, H*
7 CO2* CO2 + * KCO2
8 2 OH* H 2O* + O* KOH*
9 OH* + H* H 2O* +* KH2O
10 CO* CO + * KCO

Kinetic regime and Kinetically relevant step Apparent


Rate equation Effective rate
MASIa activation energy
constantb (keff)
(kJ mol1)
Regime 1 (O* - O*) keff1(CH4) CH4 + O* + O* k1[O*-O*] 155 9
CH3O* + OH*
Regime 2 (O* - *) keff2(CH4) / (O2) CH4* + O* + * (k1[O*-*])/k2bf K2a 79
CH3* + OH*
Regime 3 (* - *) keff3(O2) O2 + 2* 2O* 0.5k2bf K2a <3 16

Regime 4 (* - *) keff4(CH4) CH4 + * + * k1[*-*] 1.66


CH3* + H* 1.77

Figure 35 Top: Reaction scheme with elementary steps for O2/CH4, H2O/CH4, and CO2/4 reactions; ! denotes an irreversible step and a
quasiequilibrated step; kif and kir are the forward and reverse rate coefficients of step i, respectively, and Ki is the equilibrium constant for step i. Bottom
scheme: rate equations, kinetically relevant steps, and apparent activation energies for a Pt/Al2O3 catalyst (8.5 nm Pt particle size); a and b refer to the
reaction scheme above. MASI, most abundant surface intermediate. Adapted from Chin, Y. -H.; Buda, C.; Neurock, M.; Iglesia, E. J. Am. Chem. Soc.
2011, 133, 1595815978.

at different active sites, that is, oxygenoxygen (O*O*), vacancies. O2 activation now becomes irreversible, because fast
oxygenoxygen vacancy (O**), and vacancyvacancy (**) CH bond activation steps scavenge O* as it forms. Thus, O*
site pairs when O* coverages decreased due to diminishing O2/ coverages are set by the prevalent O2/CH4 ratios rather than the
CH4 reactant ratios. A fourth regime was considered to provide O2 pressures. As O2/CH4 ratios and O* coverages become
a bridge to the kinetic behavior in the presence of H2O/ CO2 smaller, O2 activation on bare Pt becomes the sole kinetically
co-reactants, but in the absence of O2, neither H2O nor CO2 in relevant step; turnover rates are now proportional to O2 pres-
O2/CH4 influenced the turnover rates in any of the regimes, sures and independent of CH4 pressure. In the absence of O2,
that is, they do not modify the coverages of reactive interme- alternate weaker oxidants, such as H2O or CO2, lead to a
diates and active site structures during CH4 reaction with O2, kinetic regime in which CH bond dissociation on ** pairs
H2O, and CO2 in all regimes. limits CH4 conversion rates. Rates are of first order in CH4 and
The reaction scheme considered by the authors is shown independent of coreactant. In this case, turnover rates increase
in Figure 35. On O* -saturated surface, O*O* site pairs with increasing dispersion, because low-coordination sites sta-
activate CH bonds in CH4 via homolytic hydrogen abstrac- bilize the CH bond activation transition states more effec-
tion from ingradical-like CH3 groups weakly interacting with tively via stronger binding to CH3 and H fragments. These
the surface. In this regime, rates depend linearly on CH4 findings and their mechanistic interpretations are consistent
pressure but are independent of O2 pressure. O2 activation with all rate and kinetic isotopic data and with theoretical
steps are quasi-equilibrated under these conditions. Mea- estimates of activation barriers and of particle-size effects on
sured and DFT-derived CH bond activation barriers are transition states.
large. They are determined by the weak stabilization and
the relatively high entropy of the CH3 fragments. Much
higher turnover rates are observed as vacancies become 7.02.5 Conclusion
available.
Under these conditions, O** site pairs activate CH bonds Starting from basic kinetic concepts and focusing on the ele-
via concerted oxidative addition and H-abstraction in transi- mentary steps of adsorption on solid surfaces, diffusion of
tion states effectively stabilized by CH3 interactions with the adsorbed species, reaction, and desorption, we have developed
Elementary Steps in Heterogeneous Catalysis 35

here state-of-the-art mechanistic evidence for seemingly simple experimentalists is expected to become more the rule than
reactions on metal and metal oxide surfaces of (mainly) model the exception and will deepen our mechanistic understanding
catalysts. In particular, we have provided a summary of the of catalytic surface reactions.
progress made over the past two decades in the research of
carbon monoxide adsorption and oxidation as well as on nitric
oxide adsorption and reduction. Both reactions also play an
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5.02 Adsorption Properties
Y Hattori and K Kaneko, Shinshu University, Nagano, Japan
T Ohba, Chiba University, Chiba, Japan
2013 Elsevier Ltd. All rights reserved.

5.02.1 Introduction 25
5.02.1.1 Nanoporous System 25
5.02.1.2 Vapor and Supercritical Gas 26
5.02.1.3 Adsorption, Absorption, and Sorption 27
5.02.2 GasSolid Interaction 28
5.02.2.1 Dispersion Interaction 28
5.02.2.2 MoleculePore Interaction 28
5.02.2.3 Contribution of Electrostatic Interaction 31
5.02.3 Vapor Adsorption 31
5.02.3.1 Adsorption Isotherm and Adsorption Mechanism 31
5.02.3.1.1 Type I adsorption isotherm 31
5.02.3.1.2 Type II and III adsorption isotherms 32
5.02.3.1.3 Type IV and V adsorption isotherms 33
5.02.3.2 Role of Modeling in Adsorption in Nanopores 34
5.02.4 Supercritical Gas Adsorption 35
5.02.5 New Developments in Adsorption 37
5.02.5.1 Adsorption of Water Vapor in Hydrophobic Pores 37
5.02.5.2 Quantum Effect in Physical Adsorption 39
5.02.5.3 Gate Adsorption 41
5.02.6 Conclusion 42
Acknowledgments 42
References 43

5.02.1 Introduction method, laser vaporization, and chemical vapor deposition.7,8


Recently, highly pure single-wall carbon nanotubes (SWCNTs)9
5.02.1.1 Nanoporous System
and double-wall carbon nanotubes (DWCNTs)10 were prepared
IUPAC classified pores into micropores, mesopores, and macro- and their unique adsorption properties were reported.11,12
pores with the pore width w1 (see Table 1). Here, w is the slit As carbon nanotubes have unique physical properties, such as
width of the slit pore and the diameter of the cylindrical pore, as high electronic conductivity, high thermal conductivity, and
shown in Figure 1. The w is not defined by the internuclear high mechanical strength, their adsorption properties have
distance and it can be evaluated by the vapor adsorption tech- been actively studied for application to energy storage and gas
nique. Although IUPAC does not define the term nanopore, the sensors. Mesoporous silicas that show sharp x-ray diffraction
nanopore should be defined as a pore whose width is less than patterns due to the ordered mesopore structure were developed
100 nm, embracing almost efficient pores according to the future in Japan and the United States using the template of supra-
IUPAC recommendation. Representative microporous solids are molecular assemblies of surfactant micelles.6,13,14 The novel
zeolites and activated carbons. Zeolites have micropores origi- family of mesoporous silica has been extending year by
nating from the crystal structure. We can modify the preparation year.15,16 New nanoporous materials, the so-called porous coor-
method to add mesopores to zeolites because zeolites having dination polymers (PCPs) or metalorganic frameworks
mesopores are better catalysts without intrapore diffusion sup- (MOFs), appeared on the scientific stage shortly after the carbon
pression, gathering a great affection.2 Activated carbon has an ill- nanotube and mesoporous silica.1721 PCPs have a completely
crystalline structure and so many activated carbons have a wide different framework structure compared to other porous solids.
pore width distribution. However, activated carbon fiber (ACF)3 Zeolites, activated carbons, carbon nanotubes, and mesoporous
and carbide-derived carbon4 have only uniform micropores. silicas have pore walls, whereas PCPs have pillars, not pore walls.
Silica gel is a representative mesoporous solid, used widely as a Consequently, PCPs offer the advantage of largepore (lp) vol-
desiccant agent. These porous solids have a long history and have ume and surface area. As PCPs have coordination bondings for
been extensively applied to various technologies. As nanoporous the linkage of molecular pillars, they have excellent designability
solids hold promise in the development of sustainable technol- for the structure, giving rise to explosive research activity. Their
ogies, new nanoporous solids have been developed since adsorption properties have attracted a great deal of attention.
1990.5,6 The physical and chemical properties of zeolites, nano-
Carbon nanotubes were found by transmission electron porous carbons including nanotubes, PCPs, and silicas includ-
microscopy and they were prepared by the arc discharge ing mesoporous silicas are summarized in Table 2. As active

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00502-7 25


26 Adsorption Properties

studies on PCPs have produced new types such as thermally named vapor, which has an intrinsic saturated vapor pressure
stable covalent organic frameworks,21 the characteristics of P0 that depends on the temperature. Here the temperature
PCPs can be changed. Table 2 indicates the uniqueness of dependence of P0 is expressed by the OC curve. Once the
porous carbons. They exhibit high electronic conductivity temperature goes over Tc (T > Tc), there is no coexisting region
and so they are applied to electrochemical devices such as between gas and liquid. The state at T > Tc and pressure
supercapacitors.22,23 Although zeolites have no super high P > critical pressure Pc is called supercritical fluid state. Mole-
surface area, they have been widely applied because of their cules in supercritical fluid form clusters with short half-lives
unique properties. Mesopore-range zeolites are new porous and the density of the supercritical fluid fluctuates remarkably
solids, exhibiting better adsorptivity, ion exchangeability, and in space and time. Supercritical fluid has different characteris-
catalysis.24 Thus, both traditional and newly developed nano- tics compared to both liquid and gas. Saturated vapor pressure
porous solids have been evolving, stimulating research on their cannot be defined above Tc and the state above Tc is known as
gas adsorption properties. supercritical gas, including supercritical fluid. As the sorption
phenomenon is the formation of a liquid-like molecular
assembly on a solid surface, as described later, vapor coexisting
with the liquid gives a predominant sorption phenomenon.
5.02.1.2 Vapor and Supercritical Gas
On the contrary, supercritical gas cannot induce a marked
We must distinguish vapor and supercritical gas based on the sorption on solids.
description of their gas adsorption behaviors. Adsorption There are many important supercritical gases whose Tc is
behaviors of vapor and supercritical gas are completely differ- lower than ambient temperature. O2, N2, NO, H2, and CH4 are
ent from each other, even though the nature of the gassolid representatives of supercritical gas. The Tc of CO2 is 304.2 K
interaction is identical. Figure 2 shows a phase diagram of and then CO2 at an ambient temperature (<Tc) is called a
substances. The line of coexistence of liquid and gas is subcritical gas being close to supercritical gas rather than
expressed by the curve OC in Figure 2. Both gas and liquid vapor. Table 3 summarizes the physical properties of impor-
are stable below the critical temperature Tc; the gas below Tc is tant gases.25,26 Here Tb is the boiling temperature. The units of
the dipole and quadrupole moments are (C m) and (C m2),
respectively. Although NO and CO have both the dipole
Table 1 Classification of pores and quadrupole moments, their quadrupole moments of
Micropore w < 2 nm the higher order are not shown because of their negligible
Mesopore 2 nm < w < 50 nm contribution to the gassolid interaction. These dipole and
Macropore w > 50 nm

Nanopore is not recommended by IUPAC, but it is often used for pores whose width is
less than 100 nm. Ultramicropore is often used for a pore whose width is less than P
0.7 nm, although it is not a term officially recommended by IUPAC.

Liquid
Solid C

Supercritical
gas
w O
w
Gas

(a) (b)
Tc T
Figure 1 Schematic diagram of representative pores: (a) slit pore and
(b) cylindrical pore. Figure 2 Phase diagram of substance.

Table 2 Characteristics of nanoporous solids

Zeolite Carbon PCP Silica

Electrical conductivity   
Thermal conductivity   
Thermal stability D
Antioxidation property  
Hydrophobicity  
Ion exchangeability   
Pore size Micropore Micro- and mesopore Micropore Mesopore
Uniform porosity D
Tunability of pore size D
High surface area (>1000 m2 g1) 
Adsorption Properties 27

Table 3 Properties of important gases

Molecule Tb (K) Tc (K) Pc (MPa) sff (nm) eff/KB (K) Multipole moment Magnetism

H2 20.3 33.0 1.29 0.292 38.0 Quadrupole Diamag


2.1  1040
O2 90.2 154.6 5.04 0.338 126.3 Quadrupole Paramag
1.33  1040
N2 77.3 126.2 3.39 0.363 104.2 Quadrupole Diamag
4.90  1040
NO 121.4 180 6.48 0.347 119 Dipole Paramag
0.158  1030
CO 81.6 132.9 3.50 0.359 110 Dipole Diamag
0.112  1030
CO2 194.7 304.2 7.48 0.376 245.3 Quadrupole Diamag
14.9  1040
CH4 111.6 190.5 4.60 0.372 161.3 Octapole Diamag

Here Tb, Tc, and Pc are the boiling temperature, critical temperature, and critical pressure. The units of dipole and quadrupole moments are C m and C m2, respectively.
Although NO and CO have the quadrupole moment in addition to the dipole moment, their quadrupole moments are omitted. Diamag and Paramag denote diamagnetism
and paramagnetism, respectively.

quadrupole moments induce an electrostatic interaction with a phenomenological and unclear. One of the authors has pro-
solid, which can contribute to about 10% of the whole inter- posed the related terminologies of physical adsorption, chem-
action at a maximum. The electrostatic interaction can play an isorption, absorption, and occlusion based on the structural
important role in intermolecular orientation in the adsorbed change in molecules and/or solids.34,35 These four interactions
state. (diamag) and (paramag) denote diamagnetism and para- are distinguished explicitly by the changes in the atomic struc-
magnetism, respectively. Almost all gases exhibit diamagne- ture of a molecule and/or a solid. No structural change occurs
tism and therefore O2 and NO are quite unique in this point. in the molecule and the solid on physical adsorption. This is
The paramagnetic property of molecules may affect their because the main attractive interaction in physical adsorption
adsorption on a solid remarkably. NO at an ambient temper- is the one of dispersion. On the other hand, chemisorption
ature is a supercritical gas. Consequently, NO molecules are induces an intensive interaction between the molecule and
predominantly not physically adsorbed even on nanoporous the solid, changing the molecular structure because of the
solids at room temperature. With a spinspin interaction, NO chemical bond formation between the molecule and the
molecules form the dimer, which is the vapor at room temper- solid surface. The bulk solid does not change its structure on
ature. Addition of iron oxide nanoparticles at the entrance of chemisorption, although the solid surface does. The major
carbon micropores can enhance the NO dimerization, leading attractive interaction between a molecule and a solid is the
to the predominant physical adsorption of NO on the nano- one of dispersion as in the case of absorption. Absorption of
porous carbon; the adsorption amount of NO is over 30% of molecules changes the solid structure but there is no molecular
the weight of the adsorbent.27,28 The dimer formation of O2 structure change. Clay minerals often swell on contacting with
molecules in the pores of PCP at low temperatures is evidenced water vapor.36 This is a typical example of absorption. Gate
by x-ray diffraction analysis.29 The dimer formation of O2 in adsorption37 recently found in the PCPs is also a good example
the pores of zeolite at low temperatures is also reported from of absorption, as described later. Also, absorption of molecules
the magnetic susceptibility measurement.30 Thus, the magnetic in PCPs can be regarded as clathrate formation between the
property of gas must be taken into account in adsorption on molecules and PCP crystals.38 Occlusion follows structural
nanoporous solids.31 changes in the molecule and the solid. The well-known exam-
ple is the interaction between H2 and Pd solid; the H2 molecule
dissociates into hydrogen atoms, forming a new lattice consist-
5.02.1.3 Adsorption, Absorption, and Sorption
ing of hydrogen and Pd atoms. Thus, occlusion changes the
Brunauer describes the terminology of adsorption, absorption, structure of both molecules and solid. This classification can
and sorption in his book32 thus: The molecules that disappear avoid confusion in understanding an interaction of molecules
from the gas phase either enter the inside of the solid, or with a nanoporous solid. Here, sorption can be used for the
remain on the outside, attached to its surface. The former process of physical adsorption and absorption in which mol-
phenomenon is called absorption, the latter adsorption. ecules do not change their structure. However, the term adsorp-
Often the two occur simultaneously; the total uptake of the tion has often been used in the literature to mean sorption. In
gas is then designated by the term sorption. (The term sorption this chapter too, adsorption is often used with the same mean-
was introduced by J. W. McBain in 1909). This definition of ing as sorption. Of course, there can be a medium or a hybrid
adsorption, absorption, and sorption is still valid according to the interaction between two types of the interaction. In particular,
book by Rouquerol, Rouquerol, and Sing,33 although adsorp- hydrogen bonding still presents an ambiguity in the classifica-
tion is more rigorously defined as enrichment of one or more tion, because the hydrogen-bonding energy covers from several
of the components in the region between two bulk phases. kJ mol1 to 160 kJ mol1, being comparable to the dispersion
Thus, the definition of adsorption, absorption, and sorption is too interaction to weak chemical bonding.39
28 Adsorption Properties

5.02.2 GasSolid Interaction Here, ssf and esf have the physical meaning corresponding
5.02.2.1 Dispersion Interaction to eqn [6]. ssf and esf are simply approximated by Lorentz
Berthelot rules as given by eqn [8].
The predominant attractive interaction of sorption is the disper-
sion interaction. The origin of the dispersion interaction can be p ssf sff sss
esf eff ess , [8]
understood using a quantum mechanical theory. We consider 2
two neutral molecules, (a) and (b), each of which has one These LJ parameters are available in the literature.25,26 The
electron, numbered 1 and 2. The coordinates of these electrons gassolid interaction is obtained by addition of the pair-
1 and 2 are assumed to be (x1, y1, z1) and (x2, y2, z2). When interaction of eqn [7]. The gassolid interaction Fsf (z) is
electrons 1 and 2 interact with each other on approaching expressed by the vertical distance z between a molecule and
the opposite molecule, the perturbation term H0 is expressed by the solid surface, as given by eqn [9].

s 9
s 3
sf sf
e2 Fsf z Asf  Bsf [9]
H 0 x1 x2 y1 y2  2z1 z2 [1] z z
r3
The attractive interaction between a molecule and a solid is
where r is the distance between the two molecules. The primary
still a short-range interaction. Figure 3 shows the relative
perturbation energy becomes zero and the secondary pertur-
change in the attractive term in eqn [9] with the distance. The
bation is suggestive. When the wave functions of the two
abscissa is normalized by ssf. The effective range of the disper-
molecules having electrons 1 and 2 are given by C1(1) and
sion interaction between a molecule and solid is four times the
C2(2), respectively, the wave function C of the system is
distance of ssf; the effective distance is 1.5 nm at best for a gas
molecule. Then, the nano-range structure in a solid is essen-
1
C p fC1 1 C2 2g [2] tially important for gas adsorption.
2
00
Thus, the second order perturbation energy E0 can be
obtained as 5.02.2.2 MoleculePore Interaction
00 e 2 2
4
PCPs have a pillar-frame structure, different from the wall-
E0 coefficient r r [3]
r6 1 2 frame structure of zeolite and nanoporous carbon. Here, gas
Here solid interactions are compared for both frame structures. We
introduce a neutral pillar consisting of 20 carbon atoms. A
r 2i C*i iri2 Ci i dti i 1, 2 [4] nitrogen molecule is placed on the center of the pillar at the
vertical distance z. The dispersive interaction of the molecule
If m2i e2 r 2i , mi is the mean value of a dipole moment when with the pillar is obtained by the LJ potential, providing the
the electron is continuously moving in the neutral molecule. potential minimum value. When the pillar number increases,
Then, the dispersion interaction Udisp is given by the potential becomes deeper. Figure 4 shows the potential
minimum change in the interaction with the carbon pillar
coefficientm21 m22 C6 number.40 The potential becomes rapidly deeper up to the
Udisp   6 [5]
r6 r
where C6 is the constant. This dispersion interaction is in
inverse proportion to the sixth power of the intermolecular 0
distance. As the mi stems from an instantaneous deviation
of an electron, a larger molecule has a stronger dispersion
interaction.
We need to take into account the repulsive interaction. The -200
whole intermolecular interaction can be approximated by the
pair potential Uff(r).
F sf /kBK



sff 12
sff 6
Uff r 4eff  [6]
r r -400
which is known as the Lennard-Jones (LJ) potential for a single
component gas. (f) indicates a fluid molecule. Here sff is the
size parameter at Uff 0 and eff is the potential depth. The LJ
potential is applicable to the interaction between neutral mol- -600
ecules and neutral solid surfaces. When the neutral molecule
(f) interacts with the ith surface atom having the mutual dis-
tance r, the moleculesolid atom interaction Csf (ri) is given by 1 2 3 4 5
z/ssf


ssf 12
ssf 6
Csf ri 4esf  [7] Figure 3 The relative change of the attractive interaction between a
r r molecule and solid surface with the mutual distance.
Adsorption Properties 29

-500

Potential minimum (K)


-1000
Molecule

-1500

Carbon pillars 0 2 4 6 8 10 12
Pillar number
Figure 4 Relationship between the pillar number and interaction potential.

-200
Potential depth (kBK)

-400 1 4

3
-600

2
-800
-0.2 -0.1 0 0.1 0.2
Distance (nm)
Figure 5 Interaction potential profiles of N2 with two mutually parallel-oriented carbon pillars as a function of the interpillar distance of 2.0 (1), 2.2 (2),
2.6 (3), and 3.0 (4) in terms of ssf. Configuration of a molecule and two pillars is shown.

five pillar number; the moleculefive pillar interaction energy deepest potential in the prism is 1020 KkB, which is slightly
is five times larger than the moleculesingle pillar interaction shallower than that of the graphite slit of w 0.7 (1200 KkB).
energy. The potential minimum is 1707 KkB for the 12 pillar When pillars build a three-dimensional structure, the structure
number. Consequently, a pillar belt of an optimum pillar leads to a considerably deep interaction potential minimum.
number is necessary for production of PCP having enough On the contrary, the complex pillar structure sacrifices the
interaction strength and high surface area. If the molecule is lp volume and surface area. Consequently, the pillar-frame
inserted by two pillar belts, the interaction is significantly structure is suitable for adsorbing vapor rather than supercrit-
enhanced. ical gas.
Here, we discuss the interaction of an N2 molecule with two How can we describe the moleculeslit pore interaction?
carbon pillars. Figure 5 shows the interaction potential profiles The slit pore is the extreme case of the two belt-model. How-
for N2 with two carbon pillars as a function of the interpillar ever, an ordinary slit pore model consists of a slit space
distance of 2.03.0 in terms of ssf. Here, the effective distance between two bulk slabs whose thickness and breadth are infi-
between two carbon pillars for the interpillar distance 2.0 is nite. If the slit width between two surface atoms is H, the
only ssf. Therefore, the repulsion interaction between N2 and moleculeslit pore interaction p(z) is given by the summation
two pillars is significant, giving the shallow minima. The inter- of both solidmolecule interactions:
pillar distance of two ssf provides the minimum value of
733 KkB. Thus, putting a molecule between two pillars lowers p z sf z sf H  z [10]
the interaction potential minimum. The overlapping effect
of the interaction potential from both pillars is remarkable. Here, the molecule is situated at the distance z from one
When the carbon pillars form a regular triangular prism struc- solid surface. It must be kept in mind that H (the so-called
ture (the triangle length 10sc and prism height 7sc), the physical width) is not w (experimentally measured pore
30 Adsorption Properties

width). The contribution of the effective thickness of the elec- minimum for the slit pore of w 0.5 nm is much deeper than
tron cloud of the solid surface must be subtracted. Kaneko et al. that for the pore of w 1.6 nm, which is slightly deeper than
showed the following relation of wide applicability for the that of the flat surface. The potential minimum for w 0.5 nm
slit pore41: and N2 is 2020 KkB, whereas that for H2 is only 690 KkB,
twice that of thermal energy at room temperature. This is the
w H  2z0  sff , z0 0:856 ssf [11]
reason why H2 is not abundantly adsorbed in carbon micro-
Here z0 is the distance of the closest approach. In the case of pores at room temperature. The interaction profile of a mole-
N2 adsorption on graphite slit pores, cule confined with cylindrical pores such as SWCNTs gives a
deeper potential minimum than the slit pore.
 Also, SWCNT has the interaction potential energy with a
eff
w H  0:24nm, 101:5 K, sff 0:3615 nm [12a] molecule depending on the sign of the nanoscale curvature,
kB
that is, the internal and external wall surfaces. The internal
the simple relation given by eqn [12a] is obtained. surfacemolecule interaction provides a deeper potential min-
We can use the Steele 10-4-3 potential for graphite slit imum than the external surfacemolecule interaction. The dif-
pores.42 Figure 6 shows the potential profile of an interaction ference between both depths is about 100 KkB for H2 and
between a graphite slit pore and a one-center nitrogen mole- SWCNT of the tube diameter of 3 nm; the potential depth in
cule or a one-center hydrogen molecule. The interaction poten- the inner position is 420 KkB. SWCNTs form the bundle
tial becomes deeper with a decrease in w. The potential structure of a hexagonal symmetry as shown in Figure 7.43

0 0

-500 -500 w = 1.6 nm


1.0 nm
0.7 nm
0.5 nm
-1000 -1000
f/kBK

f/kBK

w = 1.6 nm
1.0 nm
-1500 0.7 nm -1500

-2000 -2000
0.5 nm N2 H2

-2500 -2500
-0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8
z (nm) z (nm)
Figure 6 Molecular potential profiles of the slit-shaped pore of carbon materials as a function of pore width w for N2 and H2.

A B
Groove Interstitial 0

-400
F/kBK

A B
IP
-800 G

Quantum effective (77 K)


IC Classical

-1200
0.0 0.5 1.0 1.5 2.0 2.5 3.0
r (nm)
Figure 7 The bundle structure of SWCNT and the interaction potential profile of H2 with the bundle (the diameter of SWCNT 1.356 nm).
Adsorption Properties 31

Figure 7 shows the interaction potential profile between H2 The amount of adsorption depends on the equilibrium
and the SWCNT bundle. The interstitial channel is surrounded pressure of vapor, the adsorption temperature, vapor, and the
by three tube surfaces, giving the deepest potential minimum amount of solid adsorbent in the system. The adsorption is
even though all three tubes have the positive sign of the curva- measured at a constant temperature, and the relationship
ture. The interstitial channel has the potential for adsorption of between the adsorption amount and the equilibrium pressure
supercritical H2. Nevertheless, the absolute capacity is too P is obtained. The equilibrium pressure and the adsorption
small. As the interaction potential for carbon nanotubes can amount are expressed by P/P0 and the amount per unit
be evaluated using analytical functions,44 carbon nanotubes weight of the adsorbent, respectively. The adsorption
have explicit merit as a model system. amount is expressed by the volume at STP (273.15 K
and 101.32 kPa) or weight, depending on whether the
manometric or gravimetric method is used. The adsorption
5.02.2.3 Contribution of Electrostatic Interaction mechanism can be determined from a glance at the adsorption
isotherm. Accordingly, the shape of the adsorption isotherm
Electrostatic interaction must be taken into account in the must be memorized before analyzing it in a routine way.
intermolecular interaction of a polar molecule. A water mole-
cule is a typical polar molecule. The electrostatic contribution
is added to the LJ potential, as expressed by eqn [12b]

X 5.02.3.1 Adsorption Isotherm and Adsorption Mechanism
sff 12
sff 6 4 X 4
1 di dj
Fff r 4eff  [12b] Adsorption of vapors on flat surfaces, mesoporous solids, and
r r i j6i
4pe 0 rij
micropores proceeds through inherent mechanisms of multi-
Here eff/kB 80.5 K and sff 0.312 nm for water. There are layer (layer-by-layer) adsorption, capillary condensation com-
many potential models for a water molecule. In the case of bined with multilayer adsorption, and micropore filling,
TIP5P potential of a five-site model,45 the negatively charged respectively. The different adsorption mechanisms give the
interaction sites are located symmetrically along the lone-pair inherent adsorption isotherms. IUPAC recommended six
directions at an angle of 109.47 . A charge of 0.241e is placed types of vapor adsorption isotherms, as shown in Figure 8;
on each hydrogen site and charges of 0.241e are placed on however, new recommendations will be made in the near
the lone-pair interaction sites. There is no charge on oxygen for future. The type I, II, and IV isotherms stem from micropore
the TIP5P model. Thus, the electrostatic interaction can be filling, multilayer adsorption, and capillary condensation with
added to the dispersion interaction in the intermolecular inter- multilayer adsorption, respectively. Isotherms of types IV are
action. The contribution of the charges of an adsorbed molecule discussed in the following sections. A special type VI isotherm
to the moleculesolid interaction can be evaluated with the is not discussed in this chapter.
image potential approximation for a conducting solid.46 When
we treat dipolar and/or quadrupolar molecules such as SO2,
CO, N2, and CO2, other than water, the electrostatic interaction 5.02.3.1.1 Type I adsorption isotherm
is the key to determine both the intermolecular orientation Micropores have a deep interaction potential well for vapor
structure and the adsorbed structure on the wall surface. molecules and therefore a predominant adsorption begins
from a very low P/P0 range below 103, depending on the
interaction potential depth. Adsorption is almost complete
below P/P0 101, leading to the sharp adsorption uptake
5.02.3 Vapor Adsorption accompanying the plateau due to adsorption saturation. The
adsorption amount in the micropores is significantly larger
Adsorption properties are measured quantitatively using static than that on the external surfaces at the higher P/P0 region.
and dynamic methods. The static method gives the so-called Therefore, we can observe a type I isotherm for micropore
adsorption isotherm, which provides vaporsolid interaction filling. In micropores, layer-by-layer adsorption on the pore
information in an equilibrium state. Accordingly, the adsorp- walls, which is explained later, does not proceed and almost all
tion isotherm measurement is indispensable to the discussion pores are filled below the P/P0 corresponding to the monolayer
of the adsorption properties of a solid. The adsorption iso- formation on the flat surface. This remarkably enhanced
therm of vapor can be measured with manometric and gravi- adsorption, which starts even below P/P0 103, is called
metric methods. Details of the adsorption measurement are micropore filling. When analyzing the stepwise mechanism
not described here.33 Adsorption of vapor can now be mea- of micropore filling, an adsorption isotherm whose abscissa
sured from the relative pressure P/P0 of 106 by using a high is expressed by the logarithm of P/P0 is preferred. Figure 9
quality vacuum system and precision pressure gauges. The low- shows N2 adsorption isotherms of ZMS-5 at 77 K.49 In the
pressure vapor adsorption isotherm from P/P0 106 with linear P/P0 expression, N2 adsorption increases vertically
multi-measuring points is often called a high-resolution at P/P0  0 and then the adsorption curve bends sharply,
adsorption isotherm. This is because the adsorption measure- becoming parallel to the horizontal axis. This adsorption
ments below P/P0 103 provide information on the fine isotherm is representative of the type I isotherm. When we
structure of subnanometer pores and adsorption express the adsorption isotherm in the log P/P0, a pre-
mechanisms.47 One of the authors showed the effectiveness dominant adsorption starts below P/P0 103. The type I iso-
of the adsorption measurement from P/P0 109 for evalua- therm can be described by the DubininRadushkevich (DR)
tion of subnanometer pores.48 equation.50,51
32 Adsorption Properties

I II III

Amount adsorbed IV V VI

Relative pressure P/P0

Figure 8 The six types of gas adsorption isotherms according to the IUPAC classification.

250

Amount adsorbed (103 m3 STP kg1)


250
Amount adsorbed (103 m3 STP kg1)

200 200

150 150

100 100

50 50

0 0
0 0.2 0.4 0.6 0.8 1 105 0.0001 0.001 0.01 0.1 1
(a) P/P0 (b) P/P0

Figure 9 The nitrogen adsorption and desorption isotherms of ZMS-5 at 77 K, (a) linear and (b) logarithmic scale.

(  )
W A 2 P0 aL and WL are the constant and the saturated adsorption
exp  , A RT ln [13]
W0 bE0 P amount corresponding to W0 in the DR equation, respectively.
Nevertheless, the Langmuir adsorption equation was devel-
Here W, W0, A, b, and E0 are the amount of adsorption at oped to describe chemisorption. In the case of micropore
the equilibrium pressure P, the micropore volume, the adsorp- filling, micropores have sufficiently strong interaction energy
tion potential, an affinity coefficient, and the characteristic to induce a Langmuir isotherm. Then, WL and aL have different
adsorption energy, respectively. bE0 gives the isosteric heat of meanings from the chemisorption phenomenon. The evalua-
adsorption at fractional filling f of e1 using the enthalpy of tion of the specific surface area of microporous solids must be
vaporization DHV as follows52: carried out carefully. An accurate determination of monolayers
in micropores is difficult because of the enhanced adsorption.
bE0 DHV qst, 1=e [14] Such micropore effects must be subtracted to obtain a true
The theoretical validity of the DR equation has been ques- value of the specific surface area.5456 The Brunauer, Emmett,
tionable owing to the non-transformation to Henrys law at and Teller (BET) surface area described later gives a highly
P ! 0; the contradiction was resolved by statistical mechanical overestimated value for small micropores.
study.53 Also, the Langmuir adsorption equation of eqn [15] is
effective for description of the type I isotherm, which has a
5.02.3.1.2 Type II and III adsorption isotherms
considerably steep uptake near P/P0 0,
The type II adsorption isotherm is the most familiar of exper-
imental isotherms. The multilayer adsorption of BET theory
W aL P was originally developed to interpret the type II isotherm.57
[15]
WL 1 aL P Hence, this adsorption isotherm is indicative of the multilayer
Adsorption Properties 33

adsorption mechanism, suggesting the presence of nonporous P 2gVm cos y


ln  [18]
flat surfaces or macropores. The so-called BET plot is given P0 rm RT
by eqn [16]
Here, the mean radius is the rm of curvature of the meniscus
P=P0 1 c1 P of the condensate; g and Vm are the surface tension and molar
[16]
V 1  P=P0 Vm c Vm c P0 volume of the condensate, respectively. y is the contact angle of
the condensate against the pore wall, which is often approxi-
V and Vm are the adsorption amount at P/P0 and the mono- mated to zero (perfect wetting).33 The multilayer of the thick-
layer capacity, respectively. c is the constant, which is approx- ness t is already formed on the pore wall before the capillary
imated by eqn [17]. condensation. A more rigorous discussion is carried out using
c eE1 EL =RT [17] the modified Kelvin equation with (rm  t) instead of rm in eqn
[18]. The modified Kelvin equation has been used in evalua-
where E1 and EL are heat of adsorption of the first layer (mono- tion of the mesopore size distribution. The type IV and V
layer adsorption) and heat of liquefaction, respectively. The adsorption isotherms have an adsorption hysteresis consisting
plot of P/V(P0  P) against P/P0 gives a straight line for the of adsorption and desorption branches. Both adsorption iso-
multilayer adsorption. The addition of the intercept and therms are associated with capillary condensation. Capillary
slope provides Vm. The available P/P0 region is 0.050.35. condensation, however, does not necessarily give rise to
The BET surface area is derived from the above plot using the adsorption hysteresis. When the condensation pressure is
occupied N2 molecular area of 0.162 nm2 in the case of N2 larger than the evaporation pressure, adsorption hysteresis
adsorption measurement at 77 K. The BET surface area can be occurs. A test tube-type mesopore, that is, a cylindrical meso-
used for a common measure of the specific surface area of pore closed at one end that has a hemispherical shape does not
nanoporous materials. Nevertheless, the BET surface area of show adsorption hysteresis. This is because the meniscus is
microporous materials whose width is more than twice the hemispherical for both capillary condensation and capillary
probe molecular size (about 0.71.2 nm) is considerably over- evaporation and both the condensation and evaporation pres-
estimated; the surface area is overestimated by about 30% in sures are identical. On the contrary, a cylindrical mesopore
the slit micropores. Consequently, the subtracting pore effect open at both ends exhibits an explicit adsorption hysteresis.
(SPE) method54,55 using the comparison plot58 is recom- The meniscus is cylindrical on adsorption, while it is hemi-
mended to evaluate the true specific surface area of the spherical on desorption. The rm of the cylindrical meniscus is
wall-frame porous materials. As for the pillar-frame porous twice that of the spherical one, so that the condensation pres-
materials, the applicability of the SPE method needs to be sure is larger than the evaporation pressure. Thus, the adsorp-
examined. Type III adsorption isotherms are observed for tion hysteresis depends on the geometrical structure of the
weakly interacting systems whose c is very small (c 1). mesopores. This classical view has been confirmed for the
When E1 is almost equal to EL (c  1), the adsorption isotherm simple cylindrical pore in recent molecular simulation studies
is representative of type III. As the BET equation cannot by Sarkisov and Monson.60 However, these data are applicable
describe the adsorption isotherm above P/P0 0.4, the only to mesopores whose width is larger than ca. 10 nm.
FrenkelHalseyHill equation is used to describe the adsorp- de Boer distinguished five types of adsorption hysteresis
tion isotherm in the multilayer adsorption region.59 loops denoted by AE. The types A, B, and E are commonly
observed. Later, IUPAC recommended four representative
5.02.3.1.3 Type IV and V adsorption isotherms loops denoted by H1, H2, H3, and H4. The A, E, and B loops
The type IV adsorption isotherm comes from capillary conden- correspond to H1, H2, and H4.1 Figure 10 shows H1-, H2-,
sation after multilayer adsorption in mesopores. Vapor mole- and H3-types. The H1(A)-type hysteresis loop indicates the
cules are adsorbed on the walls of mesoporous materials and presence of tubular mesopores open at both ends, tubular
then the condensed adsorbed film is formed in the mesopores mesopores with slightly widened parts, and ink bottles. The
due to the depression effect of the saturated vapor pressure of H2(E) type loop is indicative of the corpuscular systems having
confined vapor. The saturated vapor pressure-depression is ill-defined pore sizes and shapes. When the pores giving H1-
described by the Kelvin equation: type hysteresis have mutual networks, evaporation depends on

H1 H2 H3
Amount adsorbed

Relative pressure P/P0

Figure 10 The IUPAC classification of hysteresis loops.


34 Adsorption Properties

the neighbor pore, showing the-H2 type hysteresis. The meso- pointed out the importance of cavitation in evaporation from
pores having ink bottles open at both ends and sheet-like the condensate in the cage space.7072 Figure 11 shows sche-
shapes give H3(B)-type loops.61 matically the adsorption hysteresis loops for cavitation and
Mesoporous silicas having regular pore structures have pore blocking mechanisms. The neck diameter determines
stimulated fundamental studies on adsorption in mesopores. the evaporation mechanism of condensates in the cage. The
The adsorption hysteresis for cylindrical silica mesopores open evaporation occurs at the pressure corresponding to the equi-
at both ends depends on the pore width and adsorption librium meniscus in the pore neck for the pore blocking mech-
temperature.15,6264 The hysteresis loop of the N2 adsorption anism. On the other hand, the evaporation (cavitation)
isotherm at 77 K disappears for pores of 3.24 nm. Also, pressure is not associated with the neck size, and provides no
adsorption hysteresis is observed in N2 adsorption isotherms information on neck size. When the neck size is smaller than
on MCM41 (w 4.4 nm)65 below 72.6 K. In the case of small the critical width of wc, spontaneous local density fluctuation
mesopore systems, the vapormesopore wall interaction must in the narrow neck gives rise to the cavitation in the cage of
be taken into account in addition to the surface tension term, large volume. Figure 12 shows the molecular-scale picture on
which is predominant in capillary condensation. Saam and cavitation. The cage becomes vacant before evaporation of
Cole66 expressed the chemical potential Dms of molecules molecules in the neck pores. The wc is not clearly determined
in an open cylindrical mesopore on condensation by using yet; Ravikovitch and Neimark68 suggested ca. 4 nm for N2
eqn [19]. adsorption on mesoporous silicas, which may be associated
with the liquid-like spinodal. Thus, capillary condensation is
asc gVm not necessarily fully understood, although theoretical
Dms   3  [19]
Rp  t a approaches have provided new insights. In particular, adsorp-
tion in mesopores of connectability is an essential issue to be
Here, RP, a, and asc are the radius of mesopores, the effective elucidated.
radius of multilayer-coated mesopores (a Rp  t), and the
constant, respectively. The first term corresponds to an average
5.02.3.2 Role of Modeling in Adsorption in Nanopores
moleculesolid interaction, which is evaluated by analysis
using the FrenkelHalseyHill equation. The second term Macroscopic adsorption isotherm measurements cannot
expresses the intermolecular interaction. As the chemical directly show the adsorption mechanism and the structure of
potential of the desorption course is given by a slightly differ- molecules in nanopores and, moreover, surface science tools
ent equation whose second term is 2gVm/a, the plausible are not effective for elucidation of molecular assembly struc-
adsorption process can be predicted from the chemical poten- tures in nanopores due to shielding of electrons and low-
tial with the progress of adsorption or desorption. The pres- energy lights by the pore walls. The authors applied x-ray to
ence of critical pore width of disappearance of adsorption show the molecular assembly structure confined in carbon
hysteresis is associated with pore wall corrugation.67 nanopores for water, alcohol, SO2, and organic solution.7376
The adsorption hysteresis on well-defined mesopores has In the case of single-wall carbons, even infra-red light can
been actively studied experimentally and theoretically.65 transmit and IR spectroscopy can be applied to unveil the
Briefly speaking, adsorption and desorption in uniform, molecular motion in the nanopores.77 These experimental
straight mesopores without networks like the mesopores in studies on the structure of molecular assemblies in nanopores
MCM41 can be basically understood by the classical interpre- using synchrotron x-ray have become popular recently. Thus,
tation described above, although independent cylinder- structural understanding of adsorption of molecules in nano-
mesopores of small width that are open at both ends do not pores is becoming possible. Molecular simulation, being a set
give the adsorption hysteresis as discussed earlier. However, of computer-based techniques derived from statistical mechan-
strictly speaking, the multilayer adsorbed film on the meso- ics, is indispensable to the understanding of adsorption in
pore walls is stabilized in the metastable state; delayed nanopores. This is because molecular simulation can predict
capillary condensation occurs above the equilibrium conden- the properties of adsorbed molecules and molecular assembly
sation pressure. The delayed capillary condensation occurs structures given a model of intra- and intermolecular inter-
spontaneously near the vapor-like spinodal stemming from action potentials. Equilibrium and nonequilibrium properties
classical van der Waals theory.68 This case gives the H1-type can be predicted by averaging over many millions of molecular
adsorption hysteresis. configurations. The properties can be studied as a function of
However, adsorption hysteresis of cage-like pores that are external variables such as temperature and pressure. Conse-
mutually connected through small necks cannot be sufficiently quently, the adsorption isotherm is calculated for the model
explained using the classical capillary condensation theory. pore system and the average snapshots can be compared with
According to the classical theory, the wide cage space having the structural data obtained by, for example, x-ray diffraction.
necks (ink-bottle pores) is filled at the pressure corresponding Molecular simulation is able to provide a molecular level
to the delayed condensation pressure and it remains filled understanding of adsorption in nanopores. Also, molecular
during desorption until the narrow neck empties first at a simulation can be applied to adsorption that cannot be exper-
lower pressure; that is, the evaporation of the condensates in imentally measured because of various restrictions. Thus,
the cage is suppressed by the adsorbed layer in the narrow modeling with molecular simulation is essentially important
neck, which is called pore blocking. When the pore blocking in adsorption on nanoporous materials. Moreover, molecular
mechanism is applicable, the desorption branch provides simulation is effective for supercritical gas adsorption as well as
information on the neck size. The concept of pore blocking vapor adsorption. However, this chapter cannot cover the
was suggested by McBain in 1935.69 Recent studies have detailed explanation of molecular simulation.7880 The
Adsorption Properties 35

(a)
w < wc

Amount adsorbed

0 0.2 0.4 0.6 0.8 1 P/P0


(b)
w > wc

0 0.2 0.4 0.6 0.8 1 P/P0

Figure 11 Schematic illustration of cavitation (a) and pore blocking (b) phenomena. wc is the neck diameter inducing cavitation (spontaneous
nucleation of a bubble in the condensate in the cage).

1 Adsorption
Amount adsorbed

0.8

0.6

0.4

0.2
0 Desorption
0 0.2 0.4 0.6 0.8 1
P/P0

Figure 12 The calculated isotherms and the molecular-scale pictures on cavitation in the neck pores. Figures are courtesy of Professor P. Monson.

methodology of density functional theory (DFT) is also not storage of CH4 and H2, which is indispensable to the construc-
given in this chapter although DFT studies are useful to predict tion of a better sustainable society, is directly associated with
adsorption isotherms with shorter calculation time than ordi- supercritical gas adsorption. This is because CH4 and H2 at
narily used grand canonical Monte Carlo simulation. ambient temperature are supercritical gases (see Table 3).
One of the reasons for the poor understanding of supercritical
gas adsorption is the difficulty in determining the absolute
5.02.4 Supercritical Gas Adsorption adsorption amount from the surface excess mass adsorption.
In the case of supercritical gas adsorption, the interaction
Little is understood about the fundamentals of supercritical gas potential well depth is not enough to form the stable adsorbed
adsorption in spite of its importance; in particular, adsorption layer on the solid surface. Then, the application of high
36 Adsorption Properties

adsorption). The serious issue with respect to the evaluation

Adsorbed
of the absolute adsorption is the difficulty in determining the

density
thickness of the adsorbed layer (or adsorbed layer volume
Vad).8185 There is no established method to determine L or
Vad, although Murata and Kaneko determined it, by the
analysis of the supercritical gas adsorption isotherm, to be
12 nm of L.8284
Adsorbed potential

The relationship between the surface excess mass, nex, and


the absolute adsorption amount, nab, is given by
L
nab rad r dr rad r dr [20]
0 Vad

nab can be evaluated from eqn [21].

nex nab  rbulk Vad [21]


Distance from surface
Figure 13 The molecular density and interaction potential profiles of where rad is the density of the adsorbed layer. Here we can
adsorbed layers of supercritical gas. directly measure nex and rbulk by using the adsorption measure-
ment. On the contrary, nab, Vad, L, and rad cannot be measured
directly. However, accurate information on the adsorption
Solid Adsorbed layer Bulk mechanism needs an absolute adsorption isotherm. For exam-
ple, the isosteric heat of adsorption from the surface excess mass
adsorption isotherm gives the negative value.86 The adsorption
isotherm for supercritical gas is different from the vapor adsorp-
Density

tion isotherm shown in Figure 8.87 Murata and Kaneko pro-


X posed a general equation of supercritical gas adsorption
isotherms on the basis of classical DFT.82 This general equation
provides important parameters of the average fluidpore wall
and fluidfluid interaction energies from the analysis of the
r bulk adsorption isotherm. Also, it gives a simple classification of
Y Z supercritical gas adsorption isotherms depending on the relative
strength of the fluidfluid and fluidsurface interactions.83 We
0 L introduce the compression factor zad of the adsorbed layer,
Distance from surface which can be defined by the average adsorbed layer density
Figure 14 Relationship between the surface excess mass and absolute hriad, as given by eqn [22],
adsorbed amount. Region (X) expresses the surface excess mass. The
P
sum of regions (X) and (Y) corresponds to the absolute adsorption. L is zad [22]
thickness of adsorbed layer. hriad RT

where P is the pressure of the bulk gas phase.


pressure is imperative to increase the surface excess adsorption If we transform the adsorption isotherms into the zad 
amount for supercritical gas. Figure 13 shows the adsorbed hriad relations, three types are obtained, as shown in Figure 15.
layer of supercritical gas schematically. The molecular density Figure 15 shows the horizontal line, the linear increase, and the
profile has no sharp peaks due to the weakly bound state. S-shaped increasing curve, which correspond to the Henry, virial,
Molecules in the gas phase are also populated near the surface, and cooperative transition types, respectively. These three types
since the bulk gas phase concentration is high due to the of zad versus hriad correspond to the three surface excess mass
application of high pressure. Therefore, we must take into adsorption isotherms shown in Figure 16. The virial and co-
account the contribution by the bulk gas phase in adsorption. operative transition types in the zad versus hriad are obtained
Figure 14 shows the molecular density profile near the from Langmuir (L) and maximum (M) types of the surface excess
surface. Region (X) denotes the surface excess mass and the mass adsorption isotherms. The H-type guarantees the validity of
sum of regions (X) and (Y) corresponds to the absolute adsorp- Henrys law, indicating the absence of fluidfluid interactions;
tion. Here rbulk and L are the bulk gas phase density and the the adsorbed gas can be regarded as an ideal gas. When the
thickness of the adsorbed layer, respectively. In the case of fluidsolid interaction is too weak, the H-type is observed.
vapor adsorption, the surface excess mass is much larger than The L (or virial) type needs the second virial coefficient to
the amount corresponding to the region (Y) even below ambi- describe the hriad, indicating the presence of a medium range
ent pressure. Therefore, the absolute adsorption can be approx- of the fluidfluid and fluidsolid interactions. When fluid mol-
imated by the surface excess mass adsorption. As both ecules form a considerably thick adsorbed layer due to the strong
gravimetric and manometric adsorption methods give only fluidsolid interaction, the repulsive interaction cannot be
the surface excess mass adsorption, we need to add the bulk neglected. This case gives the M-type or sharp uptake in the low
gas phase contribution within an adsorbed layer (the region pressure. In the case of the surface excess mass adsorption iso-
(Y)) to obtain the true adsorption amount (absolute therm of the M-type, the absolute adsorption amount can be
Adsorption Properties 37

1 400

Absorbed amount of O2 (mg g1)


0.8
300

0.6
200
za

0.4

100
0.2

0
0 5 10 15 20 25 0 2 4 6 8
r (mol l1) Fugacity (MPa)

Figure 15 Three types of the compression factor of adsorbed layer, za, Figure 17 Adsorption isotherms of O2 at 196 K in terms of surface
versus adsorbed density. excess () and absolute amount (). The solid and open symbols denote
adsorption and desorption isotherms, respectively.

designability. A recent review by Getman et al.,80 for example,


has offered a valuable guideline for the synthesis of better
adsorbents for storage of CH4 and H2 based on molecular
simulation studies.
M
Surface excess

L 5.02.5 New Developments in Adsorption

Scientific understanding of adsorption on nanoporous mate-


rials has progressed as a result of continuous efforts including
H introduction of in situ structural analysis, computer simulation,
and well-defined nanoporous materials. In particular, a funda-
mental understanding of adsorption processes in micropores
and small mesopores has been obtained. Here three novel
P developments in adsorption are shown.

Figure 16 Three types of adsorption isotherms of supercritical gas.


5.02.5.1 Adsorption of Water Vapor in Hydrophobic Pores
estimated using the analysis of the excess adsorption isotherm. When we drop a water droplet on a hydrophobic surface, the
The detailed procedure is given in the literature.84,88 Figure 17 spherical droplet is formed; the more hydrophobic the surface,
shows the surface excess mass adsorption and absolute adsorp- the larger the contact angle. This contact behavior is reflected in
tion isotherms of supercritical O2 on Cu-based PCP(ELM-11) at adsorption of water vapor on solid surfaces. Hydrophobic
196 K. This ELM-11 shows a unique gate adsorption behavior. surfaces and pores give the type III and type V adsorption
A marked decrease in adsorption is observed after gate adsorp- isotherms, respectively. Then water vapor adsorption isotherms
tion in the surface excess mass adsorption isotherm (Figure 17 give a molecular measure of the hydrophobicity of a solid.
(diamond symbols)). However, a reasonable absolute adsorp- Unique water vapor adsorption has been observed on hydro-
tion isotherm in terms of the absolute adsorption is obtained by phobic zeolites and hydrophobic microporous carbons.9092
the analysis, as shown in Figure 17 (circle symbols). Thus, Microporous carbons having just a small amount of surface
analysis of the surface excess mass adsorption isotherm needs a oxygen groups exhibit a hydrophobic nature for water vapor;
basis different from the vapor adsorption isotherm.89 less oxidized surface states can be evidenced by x-ray photo-
Although a general understanding of supercritical gas electron spectroscopy. Water forms hemispherical droplets on
adsorption on nanoporous materials is still not easy, better microporous carbon surfaces of such hydrophobicity. Then,
adsorbents for storage of CH4 and H2 need to be developed. such carbon surfaces can be regarded as hydrophobic surfaces.
Adsorbent design using molecular simulation, which provides Figure 18 shows water vapor adsorption isotherms of hydro-
adsorption isotherms for a target molecule-adsorbent system, phobic microporous carbons whose widths are 0.6 and
is quite promising. Above all, the theoretical PCP structure 1.5 nm. The water vapor adsorption isotherms of nonporous
designing of better adsorbents for supercritical gases is really carbon black and microporous carbon having many surface
preferable, because PCPs have splendid structural diversity and oxygen groups (hydrophilic carbon) are shown in Figure 18
38 Adsorption Properties

scattering that the structure of water adsorbed in hydrophobic


w = 1.1 nm
carbon micropores is rather close to that of the solid. Very
recently, Futamura et al. reported negative thermal expansion

Adsorbed amount of H2O


of water and cubic ice formation in hydrophobic carbon
micropores by x-ray diffraction and small angle x-ray scattering
Hydrophilic carbon experiments over a wide temperature range of 20277 K.100
A similar conclusion is obtained for water adsorption on
SWCNT.96 Thus, the adsorbed state of water molecules in
w = 0.6 nm hydrophobic micropores is very unique, similar to other mol-
ecules adsorbed in micropores with the micropore filling
mechanism, as mentioned earlier. New structural mechanisms
Carbon black
on water vapor adsorption in hydrophobic micropores must
be introduced. The following study on adsorption hysteresis of
water is helpful to understand the adsorption mechanism.
0 0.2 0.4 0.6 0.8 1 Equilibration time for measuring adsorption points has a
P/P0 great effect on the hysteresis loop of water vapor adsorption
isotherms.101 Varying the equilibration time from 5 min to
Figure 18 Adsorption isotherms of water vapor on hydrophilic carbon,
nanoporous carbon (pore width (w) 0.6 nm and w 1.1 nm), and 16 h for each measuring point shifts the adsorption branch,
carbon black. not the desorption branch; the longer the equilibration time,
the narrower is the breadth of the hysteresis loop. The relation-
ship between the experimental equilibration time and the
for comparison. Here, water vapor adsorption isotherms breadth of the hysteresis loop suggests a necessary equilibra-
of microporous carbons whose widths are in the range of tion time of more than a thousand years for each measuring
0.81.5 nm are almost similar to each other, although the point; the metastable state in the adsorption branch is really
larger the pore width, the larger is the uptake P/P0. Although stable compared with the thermodynamically stable state in
nonporous carbon black has less than 10% of the surface area the desorption branch. This indicates that the metastable state
of other microporous carbons, the adsorption amount of is quite close to the equilibrium state. Ohba and Kaneko
nonporous carbon black is much smaller than 10% of the showed that the formation of pentamers or hexamers of
adsorption amount of microporous carbons. The presence water molecules of about 0.50.6 nm in size induces enough
of micropores is essentially important in the adsorption of stabilization of water molecules in the hydrophobic carbon
water vapor. We notice an unusual behavior in microporous micropores.102 As the energy difference between associated
carbons whose pore width is less than 0.6 nm; a considerable clusters and solid-like equilibrium structures is estimated to
amount of adsorption begins even below P/P0 0.2, leading to be less than a few kJ mol1, the metastable state on adsorption
a gradual adsorption increase up to P/P0 0.5 and then a is highly stable, as observed. The adsorption on the adsorption
plateau. A more striking behavior is observed in microporous branch can be associated with the growth of cluster size and the
carbons of 1.2 nm; the adsorption amount is nil below increase of the cluster number.103 Strictly speaking, there are
P/P0 0.4 and a marked adsorption begins above P/P0 0.8. three elementary structures of monolayers, associated clusters,
Furthermore, a pronounced adsorption hysteresis is observed, and uniformly hydrogen-bonded networks, which are formed
while almost negligible hysteresis is observed in the pores in the pores with the increase in P/P0. The route of the associ-
of 0.6 nm. Similar water vapor adsorption behavior is ated clusters to the uniformly hydrogen-bonded network is
observed on SWCNTs and DWCNTs.9396 Tao et al.95 found metastable, giving the adsorption hysteresis loop.104 Figure 19
the marked higher pressure shift of uptake pressure with van- shows the changes in the stabilization energy for each model
ishing subnanometer pores on high-temperature treatment adsorbed structure with the fractional filling for the carbon
of DWCNTs. slit pore of w 0.91.1 nm. In the course of adsorption,
How can we understand water vapor adsorption in hydro- adsorption begins on the route of the cluster formation and
phobic carbon micropores? McBain et al. indicated already the transfers not to the monolayer route of the greatest stability,
unique nature of water vapor adsorption on hydrophobic but to the uniform layer route, because the transfer from the
microporous carbon in 1933.97 The water vapor adsorption cluster model to the monolayer one is kinetically forbidden
isotherm of type V cannot be interpreted by the capillary according to the molecular dynamics study; the adsorption
condensation mechanism based on the Kelvin equation. Also, process is metastable in the fractional range of 0.40.8. On
water vapor is not adsorbed on the typical mesoporous carbon the contrary, desorption takes the uniform layer model route
of hydrophobicity below P/P0 0.9.98 The water vapor adsorp- and transforms into the monolayer model at the fractional
tion in hydrophobic micropores cannot be understood by the filling of 0.8. When the filling decreases to 0.4, the monolayer
capillary condensation mechanism. As the water adsorption model must transform into the cluster one. However, this is
does not start from an extremely low P/P0, the water vapor also kinetically forbidden. However, desorption behavior
adsorption in the hydrophobic micropores cannot be inter- below the fractional filling of 0.4 does not greatly affect the
preted by the micropore filling mechanism either. adsorption isotherm. The structural difference between the
Water adsorbed in hydrophobic carbon micropores at monolayer structure and the uniformly hydrogen-bonded net-
ambient temperature is not ordinary liquid. Iiyama et al.73 work in the small micropores of less than 0.7 nm width is only
and Bellissent-Funel et al.99 showed with the aid of x-ray slight. The transformation between the monolayer model and
Adsorption Properties 39

Cluster Monolayer Uniform layer

Potential (kBK)
50
Stabilization energy (kJ mol1)

40
-20

30 FH H2
FH D2
Classical LJ
20 -40
0.3 0.4 0.5
Distance (nm)
10
Figure 20 The interaction potential profiles for quantum H2/quantum
D2 and classical H2 at 77 K.

0 0.2 0.4 0.6 0.8 1


2 00 2 0
Fractional filling VFH VLJ VLJ VLJ [23]
12mkB T V
Figure 19 The change in the stabilization energy of each adsorbed
model structure with the fractional filling for the carbon slit pore of The quadratic FH effective potential is given by eqn [23].
w 1.1 nm. Clusters (triangle), monolayers (rectangle), and uniform Here VLJ is the LJ potential function. The FH effective potential
(circle) distribution structure. can distinguish the intermolecular interaction of hydrogen iso-
topes, whereas the LJ potential cannot. Figure 20 shows the
interaction potential profiles for quantum H2, quantum D2,
cluster model is not kinetically forbidden. Then no hysteresis is and classical H2 at 77 K. Here the potential of quantum H2 and
observed. D2 is expressed by the effective FH potential, while the interac-
The above-mentioned adsorption mechanism may be noted tion potential of classical H2 (or D2) is expressed by the LJ
in the cluster-mediated filling mechanism. This mechanism can potential. The LJ potential gives the deepest potential mini-
be applied to water adsorption on hydrophobic silicalites90,105 mum and the equilibrium distance at the potential minimum
and AlPO4-5.106108 In the case of AlPO4-5, perpendicular is the smallest. The depth and equilibrium distance obtained
uptake is observed around P/P0 0.2. Accordingly, the from the FH potential depend on the mass of H2 and D2 and
hydrogen-bonding network between smaller clusters in the therefore the lighter H2 provides the shallowest potential min-
cylindrical pores of hydrophobicity should be different from imum and the largest equilibrium distance at the potential
that in the slit-shaped pores of microporous carbons. Still, minimum. If the temperature is lowered, the difference in the
water adsorption on hydrophobic micropores has intriguing potential depth and the equilibrium distance becomes larger;
issues,109 which many researchers have found challenging to that is, the quantum effect is more evident at a lower temper-
elucidate. ature. The above interaction potential profiles indicate that
lighter isotope molecules have a larger molecular size and
they interact more weakly than heavier ones. This is the reason
for quantum molecular sieving. We can evaluate qualitatively
5.02.5.2 Quantum Effect in Physical Adsorption
the fluctuation extent of a quantum molecule with de Broglie
Ordinary physical adsorption can be described in terms of wave length lt h/(2pmkT )1/2. Here m is the molecular mass.
classical physics. However, a light molecule such as H2, D2, The de Broglie wave lengths of H2 and D2 at 20 and 77 K are
and He has a meaningful fluctuation extent at low temperature. 0.27; 0.17 and 0.14; 0.11 nm, respectively. The difference in
Kaneko et al. pointed out that He in carbon micropores should the effective molecular sizes of D2 and H2 is only 0.03 nm at
be larger than the classical size at 4.2 K.110,111 Moreh et al. 77 K. The absolute difference is very small; nevertheless, it is
reported an anomaly of the kinetic energy of He in the carbon quite meaningful. The classical molecular size difference
micropores at 4.2 K.112 Tanaka et al. showed that micropore between N2 and O2 is only 0.02 nm, although the quadrupole
filling of Ne at 27 K could not be interpreted using a classical moments of both molecules are different from each other. This
particle model.113 Beenakker et al. proposed a new concept of difference is applied to the separation of N2 and O2 with
quantum molecular sieving for hydrogen isotopes on a cylin- molecular sieve carbon and zeolite for the industrial produc-
drical pore using a simple model.114 The theoretical and sim- tion of pure N2 and O2 from air, for the benefit of human
ulation studies using the FeynmanHibbs (FH) effective society. The effective molecular size difference of hydrogen
potential or the rigorous path integral method have been isotopes is essentially important for adsorption in the subna-
actively applied to adsorption of quantum fluids.115118 The noscale pores. Figure 21 shows snapshots of quantum H2 and
applicability of the FH potential is evidenced for adsorption classical H2 at 40 K in the straight pores of AlPO4-5 whose
above 40 K. diameter is 0.73 nm. The adsorbed molecular numbers of
40 Adsorption Properties

classical H2 and quantum H2 are remarkably different regard- samples is very different from that at higher temperature. The
less of the tiny molecular size difference. The adsorption dif- adsorption amount of D2 is much larger than that of H2 for all
ference between D2 and H2 has been experimentally shown for three samples. The adsorption amount of each sample corre-
SWCNH,119 SWCNT,120 ACF,121 AlPO4-5,122 and PCPs,123,124 sponds to the surface area. Hydrogen isotope vapor can be
using the adsorption isotherm measurement. adsorbed even on nonporous surfaces at 20 K. The intriguing
Quantum molecular sieving behavior on SWCNT is shown point is that even SWCNT without pores can show an explicit
here. Highly pure SWCNTs of 3.0 nm average diameter, pre- quantum molecular sieving effect; the adsorption amount of
pared by the CVD method and mutually isolated, were soni- D2 is much larger than that of H2. This quantum molecular
cated in toluene and dried after filtration. This drying sieving effect stems from the interaction potential wells at the
treatment after sonication in toluene gives fine bundles of external tube walls; that is, the potential well, which is not
SWCNTs due to the capillary force on drying. This SWCNT necessarily surrounded by physical matters, can induce the
sample is denoted bund-SWCNT. On the other hand, the remarkable quantum molecular sieving effect. The advantage
caps were removed by oxidation treatment; thus-treated of the quantum molecular sieving effect by the potential well of
SWCNT is denoted ox-SWCNT. The pore structural parameters the surface has no diffusion restriction. Kumar and Bhatia127
determined by N2 adsorption at 77 K are as follows.125,126 first indicated the importance of the kinetic quantum molecu-
Surface area in m2 g1: SWCNT: 1040, ox-SWCNT: 1900, and lar sieving effect theoretically. Very recently, the quantum
bund-SWCNT: 600; pore volume in ml g1: ox-SWCNT: 0.80, molecular sieving separation of D2 from the D2H2 mixture
bund-SWCNT: 0.27. As the geometrical surface area of an was experimentally evidenced for nanoporous carbon and
empty SWCNT without caps is 2630 m2 g1, ox-SWCNT sam- zeolite,128 which should accelerate the practical application
ples are considerably open (30%). The surface area of SWCNT
is close to half that of ox-SWCNT, indicative of the mutually
isolated state. TEM observation evidences the fine bundle for-
mation whose interstitial pore width is 0.52 nm on average.
The small surface area of the bund-SWCNT supports the
10

Adsorption (mol kg1)


fine bundle structure consisting of three to four SWCNTs.
Figures 22 and 23 show H2 and D2 adsorption isotherms of
pore-controlled SWCNTs at 77 and 20 K, respectively. The
adsorption amounts of H2 and D2 on SWCNT at 77 K are
almost comparable to those on bund-SWCNT, although the 5
surface area of SWCNT is nearly twice that of bund-SWCNT.
This is because H2 and D2 are supercritical at 77 K and adsorp-
tion of H2 and D2 needs strong sites such as interstitial pores,
which the isolated SWCNT does not have. All samples have a
greater adsorption amount of D2 than H2. The interesting 0
point is that the difference between D2 and H2 for bund- 0 0.02 0.04 0.06 0.08 0.1
SWCNT is close to that for ox-SWCNT irrespective of the Pressure (MPa)
great difference in their surface area. This indicates strongly
Figure 22 H2 and D2 adsorption isotherms of bundled and oxidized
that the interstitial pores of 0.52 nm in bund-SWCNT are
SWCNTs at 77 K. H2, diamond; D2, circle; open symbol, nonoxidized;
effective for quantum molecular sieving. H2 is vapor at 20 K.
solid symbol, oxidized.
Therefore, adsorption of hydrogen isotopes on SWCNT

60
Adsorption (mol kg1)

40

20

0 0.02 0.04 0.06 0.08


Pressure (MPa)
Quantum H2 Classical H2
Figure 23 H2 and D2 adsorption isotherms of bundled and oxidized
Figure 21 The snapshots of quantum H2 and classical H2 at 40 K in the SWCNTs at 20 K. H2, diamond; D2, circle; open symbol, nonoxidized;
straight pore of AlPO4-5. solid symbol, oxidized.
Adsorption Properties 41

of the quantum molecular sieving effect. The kinetic issue in 200


pore filling of quantum fluid is also developing a new adsorp-

Amount of adsorbed CO2 (mg g1)


tion science.129
150

5.02.5.3 Gate Adsorption


100
PCPs or porous MOFs display an extremely large range of
crystal structures. The combination of tunable porosity and
chemistry of the internal spaces has attracted great attention.
50
Above all, flexible PCPs exhibiting gate opening (transition
from nonporous phase to porous phase) and breathing (two
successive structural transitions) on gas adsorption have stim-
0
ulated research from fundamental and innovative perspectives.
Here, we focus gate adsorption in Cu-based PCP. Li and 0 20 40 60 80 100
Kaneko found a new type of adsorption on [Cu(bpy) Pressure (kPa)
(H2O)2(BF4)2](bpy) crystals called gate adsorption in 2001.37
As the Cu-based PCP crystals have no effective pores from the Figure 24 CO2 adsorption isotherms of ELM-11 at different
crystal structure and they change the structure for accepting gas temperatures. Solid and open symbols indicate adsorption and
desorption, respectively, 248 K, ; 273 K, ; 298 K, .
molecules above the threshold pressure, this crystal is named
latent porous crystal (LPC). The LPC has a layer-stacking
structure whose interlayer spacing can be controlled by the
anion, ligand, and central metal atom. Later, similar adsorp- ClapeyronClausius equation can be applied to binary
tion behaviors were observed for several PCPs having similar systems.138 The Pg is regarded as the vapor pressure of the
layer-stacking structures.130135 Therefore, a more general clathrate [M:ELM0 ](s). The volume change is approximated
name of elastic layer-structured metalorganic framework by the volume of gas (zRT/P, z is the compression factor.
(ELM) is proposed for the family of PCPs; LPC is named z 1 for an ideal gas). The ClapeyronClausius equation is
ELM-11 after the new nomenclature.135 The specification of given by eqn [25].
the ELM family is as follows. As Co2(2) and Ni2(3) in
d ln P DHf
addition to Cu2(1) and BF  
4 (1), CF3SO3 (2), CF3BF3 (OTf) [25]
d1=T R
(3) form similar structures, the sort of metal ion (X) and
anion (Y) are noted by numbers corresponding to metal ion Here DHf is the enthalpy charge of the clathrate formation.
and anion, which are shown in parenthesis, after ELM as ELM- The ln Pg,a versus 1/T relation gives the linear plot. The DHf is
XY. Therefore, ELM-23 expresses [Co(bpy)2(OTf)2]. The 27 kJ mol1 for CO2. The gate adsorption of CH4 is not critical
adsorption of gases on ELM-11 begins at the threshold pressure compared with CO2. The linear ClapeyronClausius relation
vertically, reaching the saturation; on decreasing the gas pres- leads to DHf 13.0  1.2 kJ mol1. These values are reason-
sure, the adsorption amount does not change up to a lower able, because the interlayers are bound with the hydrogen
threshold pressure than that on adsorption, dropping to nil at bonding, which has a stabilization of 10 kJ mol1. In the
the pressure. Therefore, this adsorption is named gate adsorp- case of CO2, no adsorption occurs even after 14 h at the CO2
tion/gate desorption, because the effective pores are produced pressure slightly lower than Pg,a. This fact supports the above
at the threshold pressure (adsorption gate pressure Pg,a), on clathrate formation equilibrium.
adsorption, while the effective pores are shut at the desorption Gate adsorption and desorption are considerably rapid
threshold pressure (desorption gate pressure Pg,d) on desorp- processes. Figure 25 shows the changes in the CO2 adsorption
tion. Figure 24 shows CO2 adsorption isotherms on ELM-11 at amount after increasing the CO2 pressure from 20 to 98 kPa on
different temperatures. As mentioned earlier, the adsorption going over each gate pressure at 273 and 298 K. The adsorption
amount varies almost vertically at adsorption and desorption at 273 and 298 K almost finishes within 8 min. When the first-
gate pressures, giving rise to a rectangular adsorption hystere- order adsorption kinetics is assumed, the reverse values of the
sis. When the temperature decreases, the rectangular hysteresis first-order adsorption kinetic constants are 1.0 min at 273 K
loop shifts to a low-pressure side; Pg,a at 273 K is 37.5 kPa, and 0.40  0.3 min at 298 K. Thus, gate adsorption is a rapid
shifting to 11.8 kPa at 248 K. Similar gate behavior is observed process.
for other gases of CH4, N2, O2, and Ar on ELM-11.87,135137 The chemical potential difference between the adsorption
The gate adsorption can be expressed by the clathrate forma- and desorption gate effects is given by kBTln(Pg,a/Pg,d). When
tion equilibrium between ELM-11 and gas molecules, as we assume that the lattice gate is bound by the hydrogen-
shown in eqn [24]; the adsorption gate pressure is an equilib- bonded spring, the energy difference of the both springs
rium pressure for the chemical equilibrium of the clathrate for adsorption and desorption is expressed by [(1/2)ka,hddi2 
formation. (1/2)kdhdai2]. Here hddi and hdai are the average displacements
on desorption and adsorption, respectively. hddi should be
ELM 11s Mg M:ELM0 s [24]
close to hdai. Then, the average potential energy difference of
0
where M and [M:ELM ] denote a guest molecule and clathrate the lattice spring may be approximated by (1/2)(kd  kd)hdi2.
compound.38,137 van der Waals and Platteeuw showed that the When the lattice gate is exposed to the gas, the potential energy
42 Adsorption Properties

160

Amount of adsorbed CO2 (mg g1)


140
H2O
120

100

80
Figure 26 The local structure change in ELM-11 around Cu ion sites on
60 hydration.

40
of the gate effect. We must elucidate theoretically the mecha-
20 nism of the gate and breathing effects. Coudert et al.134,149,150
introduced the osmotic statistical ensemble that accounts for
0 10 20 30 40 50 the presence of a flexible adsorbent with variable unit cells,
Time (min) leading to the osmotic potential involving the free energy of
the adsorbent phase, the adsorption isotherm, and molar vol-
Figure 25 The change in the CO2 adsorption with time after increasing ume of the pure gas as a function of pressure. They discussed
CO2 pressure from 20 to 98 kPa at different temperatures. , 273 K; ,
the adsorption-induced structural transition of the flexible PCP
298 K.
with the osmotic potential using the Henry constant and the
saturated adsorption amount given by the experimental
of the lattice gate is balanced with the chemical potential of the adsorption isotherm. This theoretical analysis can provide the
surrounding gas, leading to eqn [26]. phase diagram, which indicates the thermodynamic stability
 regions for the narrow-pore (np) form and the large-pore (lp)
1 Pg, a
ka  kd hdi2 kB T ln [26] one for the breathing effect. This osmotic potential analysis is
2 Pg, d
also effective in describing the gate effect. Watanabe et al.151,152
The assumption of hdi2 0.0050.01 nm provides Dk interpreted the gate adsorption phenomenon with grand free
(ka  kd) of 1.4  106  10 N m1 for CO2. The force con- energy calculation and grand canonical Monte Carlo simula-
stants of OHO stretching and OHO bending of ice are tion using the model of LJ molecules. Their approach can
(1.61.9  10) and 9 N m1, respectively.139 Accordingly, the describe well the gate-opening and gate-closing pressures and
above estimation of the lattice spring for gate behavior is the adsorption isotherm.
plausible, suggesting the expansion and shrinkage of the lat- These theoretical approaches can be applied to understand
tices on gate adsorption and desorption, respectively. This the adsorption-induced structural transition for a target mole-
layered Cu-based PCP was studied with synchrotron x-ray culePCP system. As PCPs showing the adsorption-induced
diffraction, infra-red spectroscopy, and EXAFS and systematic structure transition are promising to innovative and highly
adsorption experiments, showing that gate adsorption was efficient separation and storage system of valuable gases,135
observed after dehydration. The original chemical formula the progress in the theoretical understanding should accelerate
of [Cu(bpy)(H2O)2(BF4)2]bpy, whose crystal structure has the practical application of the PCPs to sustainable
been published,140 changes into [Cu(bpy)(BF4)2]bpy (ELM- technologies.
11) after dehydration. [Cu(bpy)(H2O)2(BF4)2]bpy has a
hydrogen-based 3D structure, while [Cu(bpy)(BF4)2]bpy has
a complete 2D layer structure. Figure 26 shows the local struc- 5.02.6 Conclusion
ture change in ELM-11 around Cu ion sites on hydration. The
layers in ELM-11 are stacked against each other without effec- Adsorption on nanoporous materials has a great demand in
tive pore spaces.141 The dehydration and hydration processes innovative eco-technologies. A fruitful bridging between mate-
are almost reversible, being very unique in PCP materials.142 rials chemistry and adsorption science and technology is
Surprisingly, these layers open at the gate pressure. The inter- highly needed to accelerate the growth of eco-technologies.
layer distance increases from 0.458 to 0.578 nm by 0.0120 nm Finally, the necessity of fundamental studies on gas adsorption
(26%) on CO2 adsorption, accompanied with sliding of the on nanoporous materials should be emphasized to promote
staggered stacking layers.141 This unusual expansion of the the construction of eco-societies. For a related chapter in this
crystal lattice recovers on desorption. Accordingly, ELM-11 Comprehensive, we refer to Chapter 9.34.
can aspire CO2 without collapsing the lattices. The collective
motion of the lattices in order to adapt to the surrounding
atmosphere is really interesting. Kondo et al. evidenced an Acknowledgments
essential role of surface adsorption inducing the collective
lattice change.143 There are few ELM family compounds that KK has been supported by Exotic Nanocarbons, Japan Regional
exhibit gate adsorption phenomena, although more than 50 Innovation Strategy Program by the Excellence, JST. This work
related crystals were synthesized and analyzed.135,137,144146 is partially supported by Grant-in-Aid for Scientific Research
PCPs exhibiting breathing phenomenon such as MIL-53147 (A) (24241038) by JSPS. The authors wish to thank
and MIL-88148are also important to develop efficient adsorp- Dr H. Tanaka for sending some figures of his work and for
tion storage and separation processes as well as the ELM family the valuable discussions.
Adsorption Properties 43

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117. Wang, Q.; Johnson, J. K.; Broughton, J. Q. J. Chem. Phys. 1997, 107, Ohba, T.; Kaneko, K.; Kanoh, H. J. Am. Chem. Soc. 2011, 133, 1051210522.
51085117. 147. Serre, C.; Millange, F.; Thouvenot, C.; Nogues, M.; Marsolier, G.; Luer, D.;
118. Wang, Q.; Challa, S. R.; Sholl, D. S.; Johson, K. Phys. Rev. Lett. 1999, 82, Ferey, G. J. Am. Chem. Soc. 2002, 124, 1351913526.
956959. 148. Mellot-Draznieks, C.; Serre, C.; Surble, S.; Audebrand, N.; Ferey, G. J. Am. Chem.
119. Tanaka, H.; Kanoh, H.; Yudasaka, H.; Iijima, S.; Kaneko, K. J. Am. Chem. Soc. Soc. 2002, 127, 1627316278.
2005, 127, 75117516. 149. Coudert, F. X.; Jefforoy, M.; Fuchs, A. H.; Boutin, A.; Mellot-Draznieks, C. J. Am.
120. Noguchi, D.; Tanaka, H.; Fujimori, T.; Kagita, H.; Hattori, Y.; Honda, H.; Urita, K.; Chem. Soc. 2008, 130, 1429414302.
Utsumi, S.; Wang, Z. M.; Ohba, T.; Kanoh, H.; Hata, K.; Kaneko, K. J. Phys. 150. Coudert, F. X.; Mellot-Draznieks, C.; Fuchs, A. H.; Boutin, A. J. Am. Chem. Soc.
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122. Tanaka, H.; Noguchi, D.; Yuzawa, A.; Kodaira, T.; Kanoh, H.; Kaneko, K. J. Low 152. Sugiyama, H.; Watanabe, S.; Tanaka, H.; Miyahara, M. Langmuir 2012, 28,
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7.05 Imaging of Heterogeneous Catalysts
AK Datye, Center for Microengineered Materials, Albuquerque, NM, USA
2013 Elsevier Ltd. All rights reserved.

7.05.1 Introduction 103


7.05.1.1 Role of Imaging in Catalyst Characterization 103
7.05.1.2 From 2D to 3D Imaging Recent Developments 103
7.05.2 Transmission Electron Microscopy 104
7.05.2.1 Conventional Transmission Electron Microscopy 104
7.05.2.2 Weak-Beam Dark-Field Methods 105
7.05.2.3 Inelastic Scattering (EELS, EDS, and SAM) 105
7.05.2.4 High-Resolution TEM 108
7.05.2.5 Scanning Transmission Electron Microscopy 109
7.05.2.6 Electron Tomography 111
7.05.2.7 3D Imaging via Aberration-Corrected EM 113
7.05.3 Scanning Electron Microscopy 116
7.05.3.1 Operating Modes: SE and BSE Imaging 116
7.05.4 x-Ray-Based Methods 116
7.05.4.1 x-Ray Tomography 116
7.05.4.2 Small-Angle x-Ray Scattering and Grazing-Incidence SAXS 117
7.05.4.3 XRD and Grazing-Incidence XRD 118
7.05.4.4 Scanning Transmission x-Ray Microscopy (STXM) 118
7.05.5 Magnetic Resonance Imaging 122
7.05.6 Correlating 3D Images with Catalytic Performance 123
7.05.7 Conclusion 127
Acknowledgments 128
References 128

7.05.1 Introduction 3D information can be derived from some of the most com-
monly applicable methods of catalyst characterization.
7.05.1.1 Role of Imaging in Catalyst Characterization
As the old adage goes, seeing is believing. Consequently, imag-
7.05.1.2 From 2D to 3D Imaging Recent Developments
ing plays a very central role in the characterization of
catalysts. As a first step, we start with a visual inspection of a Three-dimensional imaging is important because all real sam-
catalyst, whether it is dark, or light, colored, or white. When ples are 3D, yet most microscope images are 3D representa-
necessary, we quantify our visual observations with UVVis tions of a sample and it is not always possible to reconstruct a
spectroscopy. To go deeper into the catalyst structure, we need 3D model from these images. Each of the microscopy tech-
higher magnifications to see the internal structure of a hetero- niques described in this chapter, except scanning probe micros-
geneous catalyst. For this, we naturally turn to a microscope, copy, provides 2D images from 3D objects. There are various
which can use visible light, electrons, x-rays, neutrons, or mag- approaches to obtain 3D images using these same microscopy
netic fields. The results from microscopic investigations are pre- techniques. At the simplest level, we obtain 3D information as
sented to us as an image, an inherently two-dimensional (2D) we do in our visual world, by stereo microscopy. This is possi-
representation. A microscope derives signals from a three- ble with both optical and scanning electron microscopy (SEM).
dimensional (3D) object and renders them to us in the form We can further derive 3D information by tilting and rotating a
of a 2D image. In this process, we inevitably lose information on sample and observing it along different directions. This is akin
the third dimension. The exception to this general statement is to the multiple views we use to represent 3D objects, such as a
scanning probe microscopy where image contrast arises from house, through plan views and projections. To obtain all the
the height of the object under study, a technique that is inher- information we need, we would need to tilt the object through
ently 3D. However, scanning probe techniques come with their 90 in two different directions. And unless the object is trans-
limitations, wherein resolution in the third dimension comes at parent, we will miss information from the side away from the
the price of decreased resolution in lateral dimensions due to direction of observation. Obtaining 3D images of the inside of
probe convolution effects, especially for 3D objects. The limita- an object from a series of 2D x-ray images taken around a single
tions of conventional 2D imaging have led to the development axis of rotation is the basis of the widely applicable methods
of numerous approaches to derive 3D information using these known as computed axial tomography. While the conven-
same techniques. This chapter is devoted to understanding how tional approach requires tilting through 180 along a single

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00715-4 103


104 Imaging of Heterogeneous Catalysts

axis of rotation, specimen stages in electron microscopes do studied must be below a few hundreds of nanometers. The
not permit the full degree of tilt needed. The development of technique is therefore particularly useful for the characteriza-
new stages and software algorithms for image analysis and tion of thin films, nanoparticles, and also for the characteriza-
reconstruction has made this technique more widely applica- tion of the microstructure near a surface. Conventional
ble to perform electron tomography of catalysts.1,2 More transmission electron microscopy (CTEM) refers to the tech-
recently, with the advent of aberration correctors in electron nique where image contrast arises from the variations in the
microscopes, it has become possible to produce a sharply amplitude of the transmitted electron wave, in contrast to
focused electron probe (diameter 0.05 nm) having a high high-resolution imaging, where phase contrast dominates. In
convergence angle, which makes the depth of focus very the CTEM mode, contrast is generated by intercepting dif-
small (a few nanometers). Therefore, only a thin section of fracted beams through an objective aperture. Figure 1 shows
the sample is in focus in a single image, and this provides a a schematic of a modern electron microscope and how the first
novel method for depth sectioning and tomography3 in the step is the formation of a diffraction pattern in the back focal
electron microscope. plane. A magnified image is formed from the diffraction
While tilting an object can indeed help provide 3D informa- pattern through the use of post-specimen, such as the interme-
tion from a 2D imaging technique, there are other approaches diate and projector lenses. The sample must be thin enough for
that do not involve tilting. If the objects of interest are small, electrons to be transmitted. The transmitted electrons strike a
such as nanoparticles, and they are randomly oriented, one phosphor generating light, which can be seen by the observer.
could derive 3D information from a single image since all The recording of images was traditionally done on film, but
possible orientations of the object would be visible. This more recently via CCD cameras close coupled to the phosphor.
method was proposed in 1984 as a means of studying the The dynamic range of CCD cameras, their high sensitivity, and
nature of metal support interfaces and the 3D shape of nano- the ability for digital signal acquisition and image processing
particles by Datye and Long.4 Alternatively, if the image contrast have supplanted the use of film for image recording.
is sensitive to specimen thickness, we can obtain 3D informa- Does image contrast give you 3D information? The answer is
tion from the object, as practiced in the weak-beam dark-field yes, but only under carefully controlled conditions. If we go by
(WBDF) technique.5 Finally, we can literally peel off layers of a what appears dark or light in a CTEM image, this is determined
specimen using a focused ion beam, and the succession of by whether the sample is oriented close to the diffraction condi-
images and elemental maps can be used to reconstruct the 3D tion. The small wavelengths of the electron beam (0.00251 nm
information from the specimen of interest.6 Recently, informa- at 200 kV) compared to x-rays (Cu Ka 0.0154 nm) mean that
tion from catalysts has also been obtained by scanning a the diffraction occurs at very small angles. Another major differ-
focused x-ray beam to obtain spatially resolved information.7 ence compared with x-ray diffraction (XRD) is the dynamical
nature of electron diffraction, whereby a significant fraction of
electrons get diffracted even from very thin crystals. This consti-
7.05.2 Transmission Electron Microscopy tutes the primary mechanism for thickness contrast, since after
traveling through a distance referred to as the extinction distance
7.05.2.1 Conventional Transmission Electron Microscopy
(x) the incident beam is now traveling along the direction of
Transmission electron microscopy (TEM) is a powerful tool for the diffracted beam. With increasing distance traveled through
the characterization of materials. Due to the strong interaction the sample, the beam intensity oscillates between the incident
of electrons with matter, the thickness of the specimen to be and diffracted beam, a phenomenon that gives rise to thickness

(103)

Electron beam (102)

(101)
(110)

(002)
(100)

Object plane
Q

Objective lens
Braggs law:
Focal plane 2d(hkl) sinQ(hkl) = nl

ZnO partikler

Contrast
aperture

Image plane
0.2 mm

Figure 1 Schematic diagram of image formation in a TEM. The objective lens functions by combining the transmitted electron beams from the
specimen into a 2D diffraction pattern or an image, as indicated with results for an ensemble of ZnO nanocrystals. An aperture, outlined in the diffraction
plane, is used to generate amplitude contrast. Reprinted from Datye, A. K.; Hansen, P. L.; Helveg, S. Handbook of Heterogeneous Catalysis, 2nd ed.;
Wiley: Weinheim, 2008; Vol. 2; pp. 803833, with permission.
Imaging of Heterogeneous Catalysts 105

fringes, also termed pendellosung fringes since the intensity namely x-ray fluorescence (through the technique of energy-
oscillates like a pendulum. By counting the fringes, one can dispersive spectroscopy or EDS) and electron energy-loss
determine the thickness of the specimen. To obtain a quantita- spectroscopy (EELS).12 High-energy electrons cause ionization
tive relationship between contrast and sample thickness, it is of the atoms as they travel through the specimen, and the excited
necessary to control the sample orientation and the deviation atom can relax by emission of x-rays or Auger electrons (AE). The
from the Bragg condition, through a technique known as WBDF AE can also be detected in a specially modified UHV microscope.
microscopy, which has been used to infer the 3D shapes of Since both the secondary electrons (SE) and AE have limited
catalytic nanoparticles as described in the next section. escape depths, the techniques are surface-sensitive and provide
useful 3D information about the catalyst. The scanning Auger
7.05.2.2 Weak-Beam Dark-Field Methods microscopy (SAM) technique was developed by John Cowley
and coworkers.13 They used an extensively modified VG
When a sample is correctly oriented for WBDF method micros-
HB501S scanning electron microscope where the objective lens
copy, every dark band corresponds to an increase in sample
region of the microscope column was modified to obtain high
thickness by one extinction distance. The method was first pro-
collection efficiency in the SE and AE imaging. The samples were
posed by Yacaman and Ocanaz as a means to derive 3D shape and
biased to 500 V to further enhance the SE and AE collection.
topographic information on nanoparticles.5 Later, the group of
The electron beam source was a high brightness cold field
Konrad Kayek at Innsbruck also used this approach for the study
emission gun with 100 keV beam energy. The microscope had
of what they termed inverted catalysts, where the metal was
a completely UHV environment. All the interior parts of the
deposited on rock salt, then the amorphous support film was
microscope, including gun, column, and the attached sample
deposited on top of the metal, and finally the underlying rock
preparation chamber, were evacuated to a vacuum of the order of
salt was dissolved away.9,10 Figure 2 shows a WBDF image of a
1011 mbar. The samples were transferred between the specimen
model Rh on silica sample. This image shows how the 2D pro-
preparation chamber and the microscope column in UHV. This
jected image can be completely erroneous for interpreting 3D
totally eliminated the contamination from hydrocarbons and
shapes. The particles with a square profile are not cubes; rather,
ensures the true in situ observation of the surface morphology
they are half octahedra. This work shows how the 3D shapes of
and composition change.14
nanoparticles can be derived; however, the information was
While the technique has lot of potential, it did not gain
derived from a model catalyst where the particles are all oriented
wide popularity due to the difficulties of sample preparation,
similarly since they were prepared by deposition on rock salt
low signal-to-noise ratio, and cost, with the result that no
crystals that impose a [100] orientation on the particles. It is also
commercial instrument is available today to perform such
possible to apply the same technique to conventional supported
studies. On the other hand, the EDS and EELS techniques
catalysts, but the particles must be large enough so that they can be
are implemented in almost every available microscope and
tilted in the microscope.
are routinely applied for the characterization of catalysts.
These techniques provide the ability to detect and visualize
7.05.2.3 Inelastic Scattering (EELS, EDS, and SAM)
coreshell morphologies in bimetallic clusters as applied to
While much of the contrast in a TEM relies on elastic scattering, supported AuPd catalysts (Figure 3) in the work of Graham
we get important information through the inelastic events, Hutchings, Chris Kiely, and coworkers.15 These materials

Bright field Dark field


oh 25 nm
RhAl2O3

oh
(a) (b)
pp

oh
hp
RhTiO2

oh
rp

hp
(c) (d)

Figure 2 Bright-field electron micrographs of oxide-supported Rh nanoparticles: (a) Rh on alumina (mean particle size, 7.8 nm) and (c) Rh on titania
(mean particle size, 13.3 nm). The corresponding (200) WBDF images are shown in (b) and (d). A few polyhedral nanocrystals are indicated:
half-octahedron (oh), rectangular pyramid (rp), pseudopentagonal pyramid (pp), and hexagonal pyramid (hp). Reprinted from Rupprechter, G.; Seeber,
G.; Goller, H.; Hayek, K. J. Catal. 1999, 186(1), 201213, with permission.
106 Imaging of Heterogeneous Catalysts

Au Pd RGB
AuPd /Al2O3
uncalcined
20 nm

Au Pd RGB
AuPd /Al2O3
calcined
200 C 30 nm

Au Pd RGB
AuPd /Al2O3
calcined
400 C
20 nm

Au Pd RGB
AuPd /Al2O3
reduced
500 C
20 nm

(a) (b) (c)

Figure 3 Montage of (a) Au La XEDS map, (b) Pd La XEDS map, and (c) RGB overlays [green Au; blue Pd] for a series of AuPd/Al2O3 samples
subjected to different thermal treatments. Row 1 dried at 120  C; row 2 calcined at 200  C; row 3 calcined at 400  C; row 4 calcined at
400  C then reduced at 500  C in H2. Reprinted from Herzing, A. A.; Watanabe, M.; Edwards, J. K.; Conte, M.; Tang, Z. R.; Hutchings, G. J.; Kiely, C. J.
Faraday Discuss. 2008, 138, 337351, with permission.

exhibit considerable potential for the direct production of to homogeneous mixtures or form an inverted coreshell with
H2O2 from molecular H2 and O2 under mild reaction condi- gold enrichment on the surface and Pd in the interior. An
tions. Pd surface segregation is not predicted by the thermody- example of the latter inverted coreshell morphology is
namics of the AuPd system. Instead, the equilibrium phase shown in Figure 3 (row d). The application of the STEM
diagram predicts that an FCC solid solution of Au and Pd is XEDS technique in a Cs-corrected AEM can clearly provide a
formed over the entire compositional range with special order- new level of insight into coreshell morphology development
ing compounds existing at the Au3Pd and AuPd3 composi- in nanoalloy particles.
tions. Furthermore, the surface energies of Au and Pd are Another technique of interest for the study of catalysts is
1.50 and 2.05 J m2, respectively, suggesting that if anything EELS, which in addition to providing elemental analysis pro-
were to migrate to the nanoparticle surface it should be the Au vides information similar to local electronic structure as in
component. In order to investigate the development of the extended x-ray absorption fine structure (EXAFS) and x-ray
AuPd nanoparticle morphology more closely, they used scan- absorption near-edge structure (XANES). EELS records the
ning transmission electron microscopy (STEM)XEDS spec- energy lost by an incident electron as it excites a core electron
trum image analysis on a systematic series of AuPd/Al2O3 to unoccupied local states, leaving behind a core hole
samples that were subjected to different heat treatments: (Figure 8). Analyzing the resulting loss spectrum of the trans-
namely (i) dried at 120  C, but left uncalcined, (ii) calcined mitted beam provides information on the unoccupied local
at 200  C, (iii) calcined at 400  C, and (iv) calcined at 400  C density of states, partitioned by site, chemical species, and
then subsequently reduced at 500  C in H2. The typical AuPd angular momentum.16 The site specificity is achieved by form-
nanoparticle morphologies generated by these samples are ing a probe small enough to only excite electrons on a single
shown in the matrix of Au Ma, Pd La, and the RGB color atomic column. The chemical specificity is obtained from the
overlay maps presented in Figure 3. It is clear that the uncal- uniqueness of the core-level binding energy. The angular
cined sample (Figure 3, row 1) shows homogeneous AuPd momentum of the final state is determined by the dipole
nanoalloy particles, whereas the samples calcined at 200  C selection rules and the angular momentum of the initial
(Figure 3, row 2) and 400  C (Figure 3, row 3) show the state. When the core hole is well screened, the shape of the
progressive development of a Pd-rich shell and Au-rich core EELS spectrum reflects the ground state density of states.
morphology. This characteristic coreshell morphology is pre- In systems with strong corehole coupling, excitonic effects
sumably brought about by the preferential formation of PddO not only can dramatically alter the shape of spectrum but
bonds at the alloy surface since in this 200400  C tempera- also provide useful local fingerprints of the formal charge and
ture range palladium oxidizes more readily than gold. Interest- coordination chemistry.
ingly, it is the 400  C sample which is subsequently reduced in The other major application of EELS is spectroscopy, to
H2 at 500  C, that the Pd-rich shell/Au-rich core morphology show the chemical nature of the specimen under study. In a
becomes unfavorable, and the nanoalloy particles either revert recent paper, Jin et al.17 demonstrated that this technique
Imaging of Heterogeneous Catalysts 107

Carbide

2.1

Silica rich
region

40 nm 1 -1 50 nm 1 -1
(a) (b)

Figure 4 TEM images of the silica-containing Fe catalyst sample before and after carburization. (a) Precursor oxide which is amorphous as evident
from the diffuse diffraction pattern. (b) Sample after CO activation and FT synthesis for 24 h. The spotty diffraction ring in the inset corresponds to
a d spacing of 2.1 A. Reprinted from Jin, Y.; Xu, H. F.; Datye, A. K. Microsc. Microanal. 2006, 12, 124134, with permission.

could allow us to infer the nature of carbonaceous deposits on


the surface of Fe FT catalysts. Figure 4 shows a low magnifica- 1000 p
tion TEM image of the iron oxide precursor catalyst and the 285.8 eV s
295.7 eV
sample after carbiding in a syngas mixture sample. The parti- 800
cles with darker contrast are identified to be iron carbide18
based on their diffraction patterns. The electron diffraction a
600
pattern in Figure 4(b) shows a spotty ring corresponding to a
lattice spacing of 2.1 A, which is typical for iron carbide. b
400
Because the structure of iron carbide has a low symmetry,
many reflections from lattice planes with d values close to c
2.1 A are allowed. The w-carbide phase Fe5C2; ICDD card 200
d
file 20-0508 has prominent diffraction peaks at 2.06 and 1 eV
2.03 A. These carbide particles also possess the characteristic -0
amorphous surface layers we have observed previously in other
260 280 300 320 340 360
iron FT catalysts.18,19 From Figure 4(b), we can also clearly
Energy Loss (eV)
see the presence of another amorphous phase, a silica-rich
region having a morphology similar to that of the precursor Figure 5 Carbon K edge fine structures of iron carbide particles imaged
iron oxide in Figure 4(a), coexisting with the carbide phase. x- in Figure 4(b). (a) C K edge from a carbide particle with an amorphous
Ray energy-dispersive spectroscopy EDS measurements show oxide layer; (b) C K edge from a carbide particle with amorphous carbon
layer; (c) C K edge from the same carbide particle with the e-beam
that these amorphous regions in the catalyst sample have a
focused on the amorphous surface carbon layer; (d) C K edge of the
silica/iron ratio much higher than the average value for the amorphous carbon support film. Reprinted from Jin, Y.; Xu, H. F.; Datye,
entire sample; hence, the iron that was initially uniformly A. K. Microsc. Microanal. 2006, 12, 124134, with permission.
distributed in the precursor has segregated into the crystalline
iron carbide phase.
Figure 5 shows a set of carbon K edge spectra of different used in the Phillips microscope could not be focused to select
carbon species on the carbide particle surface imaged in only the surface layer, we obtained spectra from the surface
Figure 4(b). As seen in Figure 5, the relative intensity of p* layer by positioning the beam very close to the surface, so that
to s* line changes significantly among the various patterns the actual spatial resolution of the probe did not matter. The C
shown in this figure. Curves a and b are C K edges recorded K edge fine structure in pattern c is very close to that of amor-
from the bulk of two iron carbide particles, one with a surface phous carbon film shown in pattern d, which has a more
oxide layer and the other with an amorphous carbonaceous intense s* peak but less intense p* peak. A small edge shift,
surface layer. The pattern in curve a therefore represents the 1 eV, of the p* line is also observed for carbidic carbon
spectrum of carbon atoms in iron carbide, characterized by a compared with amorphous carbon support film shown in
strong p* line, whereas pattern b is a mixture of the K edge of pattern d. The EELS spectra show that the surface amorphous
carbidic carbon and amorphous surface carbon. Pattern c is the carbon is different from the amorphous carbon that is used as
pattern recorded with the beam focused near the surface layer a support film for TEM samples. The surface carbon is very
of the same carbide particle. Although the electron beam we reactive and constitutes the active carbon on FT catalysts.
108 Imaging of Heterogeneous Catalysts

7.05.2.4 High-Resolution TEM


(a)
The technique of high-resolution TEM (HRTEM) dates back to
the early 1970s when the first image showing directly inter-
pretable contrast at the 3 A level using axial illumination was
published by Sumio Iijima.20 The development of the high
voltage electron microscope at Cambridge University led to
further advancement of the technique and pushed the resolu-
tion to the 2 A level where you can start to resolve the lattice
structure of most transition metals. The Cambridge microscope
provided the first HRTEM images of nanoparticles of interest to
catalysis.21 HRTEM images do not directly provide 3D infor-
mation, but since thickness affects image contrast, we can infer
the sample thickness by comparison with calculated images of
a known structure. In 1983, Marks and Smith22 proposed the
profile imaging technique whereby one could directly image
the surface structure rather than rely on diffraction contrast as
in the reflection electron microscopy technique. These early
studies showed clean, sharp surface images and morphological
details of catalytic significance, such as the distribution of
surface steps, surface facets, and surface reconstructions. 2 nm
Detailed computer simulations confirmed that the electron
micrographs could be interpreted in terms of atomic columns.
Figure 6 shows images from this early study that established (b)
the validity of images of the near-surface region. Figure 7
shows an image of the surface reconstruction of the Au to
form a (2  1) surface. The atom positions were extracted by
comparisons with calculated images of postulated structures.
While nanoparticles are often perfect single crystals, under
certain growth conditions, one may find a large fraction of
particles to have internal defects. Such is the case of the icosa-
hedral nanoparticles reported by Wang et al.23 that were syn-
thesized by a gas-phase method. The bright-field TEM image of
the nanoparticles (Figure 8(a)) on carbon support film shows
uniform, well-dispersed particles with sizes of about 56 nm.
In the bright-field TEM image, we find lower contrast around
the edges than in the center, but as stated earlier, contrast does
not directly correlate with thickness in bright-field TEM. The
inset of part b of Figure 8 depicts a typical image intensity line
profile from a high-angle annular dark-field (HAADF) image of
one representative nanoparticle, showing lower intensity Figure 6 (a) High-resolution electron micrograph of a small slightly
around the edges of the nanoparticle. This indicates that the rounded, square-pyramidal particle of gold after tilting from the h100i
atomic columns near the particles surface either contain fewer epitaxial orientation to the h110i pole. Visible lattice spacings are 0.235
atoms or are of lower atomic number than in the center. It can and 0.204 nm. Reverse contrast image-atomic columns appear white.
also be seen that the lattice fringes in Figure 8(a) do not go (b) Enlargement from (a), with image simulation superimposed.
across the entire particle, but rather are only seen in patches. Note visibility of surface steps and faceting. Reprinted from Marks L. D.;
The absence of lattice fringes in certain parts of the image can Smith, D. J. Nature 1983, 303(5915), 316317, with permission.
be caused by atomic columns not being lined up along the
viewing direction or due to the limited resolution of the TEM. indicated by white arrows in part (a) of Figure 9. The intensi-
The authors of this work used the technique of reconstruction ties of edge columns (black arrows in part (a) of Figure 9) are
of electron exit waves from a through-focal series of images to much lower or even absent, proving that whole columns can
extend the resolution to the sub-Angstrom regime. In this be removed from these sites. The lattice fringes can be observed
manner, one can correct for the aberrations of the objective throughout the entire nanoparticle with sub-Angstrom resolu-
lens. Figure 9 shows the exit wave phase images of a represen- tion. Because of the special fringe structure in Figures 9(a) and
tative FePt nanoparticle that was reconstructed from a through- 10(a), we can infer that the structure corresponds to a multiply
focus series, each consisting of 20 images. In the reconstructed twinned particle (MTP) instead of a single crystal. The images
phase images, the intensity maxima mark atom columns that of part (a) of Figure 9 show well-resolved (111) and (220)
can be analyzed in terms of column positions and heights planes with spacing of 0.220 and 0.135 nm of the fcc FePt
(sample thickness). The low intensities indicate that the corre- structure (space group Fm3m, (a) 0.3816 nm). The 0.135 nm
sponding atomic columns are only marked partially filled, as (220) lattice spacing is below the 0.168 nm point resolution of
Imaging of Heterogeneous Catalysts 109

(a) (b)

260

240

220

200

180

160

140

120

100

80

60
0 2 4 6
nm
20 nm

(c)

2 nm

Figure 7 Small particle of gold showing directly, at the atomic level, a


partially reconstructed (2  1) surface superstructure. Inset shows a
calculated image, corresponding to the so-called missing-row model,
which matches well with the experimental image in the region marked.
Reprinted from Marks L. D.; Smith, D. J. Nature 1983, 303(5915),
316317, with permission.

the instrument. The upper and lower parts of the phase are
structural projections of tetrahedra viewed along the h110i
directions, whereas the left and right parts correspond to
views along h111i directions. The complex fringes in the center 2 nm

were determined as belonging to a projection along h112i.


Figure 8 Microstructure and distribution of the FePt nanoparticles.
A quantitative evaluation of strain relaxation processes is
(a) Standard bright-field TEM of the nanoparticles on carbon support
possible by extraction of column position maps from the exper- films shows homogenously distributed particles with identical sizes of
iments. Here, one must also consider the possibility that there about 56 nm. Different diffraction contrasts and shapes are due to the
may be buckling of atoms in the atomic columns that might complex structure nature of the nanoparticles. (b) Z-contrast STEM
cause an anisotropic smearing of the intensity profile of the image and image intensity line profile (inset) across one particle of FePt
respective column. Within the resolution, such anisotropic nanoparticles, showing lower intensity around the edges of the
intensity was not observed, and hence, the authors could recover nanoparticle. (c) Standard HRTEM images of the nanoparticle showing
the centers of such columns from the experiment by fitting distinct lattice fringes and straight edges. Reprinted from Wang, R. M.;
model functions to intensity maxima. The spacing between Dmitrieva, O.; Farle, M.; Dumpich, G.; Acet, M.; Mejia-Rosales, S.;
shells n and n 1 in Figure 9(a) is plotted in Figure 11(a), Perez-Tijerina, E.; Yacaman, M. J.; Kisielowski, C. J. Phys. Chem. C 2009,
113(11), 43954400, with permission.
where n 0 marks the difference between the outermost and
the first shell, which is 0.231  0.004 nm. It indicates that a of the particle are visible directly with a sensitivity, visibility, and
smaller occupancy of the outermost layer results in a larger spatial resolution that are improved greatly over those in a
spacing. It is most unexpected to see in Figure 11(a) that the conventional HRTEM image. The monatomic steps that are vis-
spacing between the shells decreases exponentially with shell ible in Figure 2.4.7(a) are conventionally termed A or B type,
numbers. Figure 11(b) shows an idealized model of these find- with either (100) or (111) microfacet risers that have different
ings showing a Pt-enriched surface layer, which provides a nat- catalytic properties. These results provide compelling evidence
ural explanation for the experimentally observed oxidation that the outermost atomic layers consist of irregular islands of
resistance of the vapor-generated MTPs in comparison with atoms. Correlating catalytic behavior with images such as these
colloidally prepared FePt particles.23 can help improve our understanding of the nature of working
Another example of HRTEM to derive 3D information catalysts (Figure 12).
(Figure 12) is from the work of Gontard et al.24 These authors
used spherical aberration-corrected TEM to provide atomic-
7.05.2.5 Scanning Transmission Electron Microscopy
resolution information about the local topologies of active sites
on commercial nanoparticles with greatly improved sensitivity. The basic concept of a STEM is relatively simple a high-energy
They used two advanced TEM techniques, which are based on electron beam is focused down to a small spot and scanned
recent developments in hardware (aberration correction) and over a thin sample. Signals from scattered electrons and ion-
computation (exit wave function restoration), to examine a ized atoms are recorded as the beam is scanned across
powder of Pt nanoparticles on carbon black, which had been the sample to build up a 2D map. Chemical and bonding
heated to 900  C in a N2-rich atmosphere. Despite the presence information along each projected atomic column can be
of a graphitic carbon support, terraces and steps around the edge obtained by measuring the energy lost by transmitted electrons
110 Imaging of Heterogeneous Catalysts

(a) )
to core and valence excitations at each point on the map.
(111
The performance of the instrument is determined by how
small a spot the electron beam can be focused to and how
much current can be maintained in that beam. Recent
(220)
advances in the control of lens aberrations through the suc-
cessful development of multipole-based aberration correc-
tors2527 have enabled sub-Angstrom beam sizes and rapid,
2 nm atomic-resolution compositional imaging.28
(b) Given that interatomic distances are all larger than 0.5 A,
one might well suspect, as did Dennis Gabor in 1948, that
resolution will have to stop here for a lack of objects.29
Although this lack of suitable test objects does make it difficult
to test the resolution of a microscope, there is no shortage of
problems that could be tackled with smaller beam sizes. Atoms
in amorphous materials or tilted crystals can appear much
0.09 nm
closer when viewed in projection. Being able to resolve
arbitrarily short distances at multiple projections could lead
Figure 9 Exit wave phase image (a), fast Fourier transform (b) of one to direct structural solutions for general amorphous materials
FePt nanoparticle from the sample imaged at low magnification in or atomic-resolution reconstructions of 3D objects by electron
Figure 8. In part (a), the white arrows mark partly occupied shells and the tomography. The number of resolvable projections increases
dark arrows mark edge columns that are commonly missing. Part (b)
roughly as the square of the resolution, so even improvements
shows the circle that corresponds to information transfer at an
information limit of 0.090 nm. Reprinted from Wang, R. M.; Dmitrieva,
in resolution by a factor of two or three could make a dramatic
O.; Farle, M.; Dumpich, G.; Acet, M.; Mejia-Rosales, S.; Perez-Tijerina, E.; difference. Even when such small distances do not need to be
Yacaman, M. J.; Kisielowski, C. J. Phys. Chem. C 2009, 113(11), measured, a smaller probe size allows for higher contrast images
43954400, with permission. and improved detectability of single dopant atoms, enabling
studies of a wider range of dopant species and thicker, more

[1,17,14] [17,1,14]
III
[712] I [172]
[112] II
III
[11,13,14] [11,13,14]
[112]

(a) (b)

(c) 1 nm (d)

Figure 10 Icosahedral structures of the FePt nanoparticle in part (a) of Figure 9. (a) Diagram of the MT model of tetrahedrons from h112i orientation
to h110i and h111i orientations, (b) proposed the shell growth icosahedron model with 10 179 randomly distributed Fe and atoms. Red and blue circles
represent Fe and Pt atoms, respectively. (c) Simulated phase image from part (b). (d) Simulated phase image from the MT model relaxed by energy
minimization. Both simulations prove that the particle is an icosahedral MTP. Reprinted from Wang, R. M.; Dmitrieva, O.; Farle, M.; Dumpich, G.; Acet,
M.; Mejia-Rosales, S.; Perez-Tijerina, E.; Yacaman, M. J.; Kisielowski, C. J. Phys. Chem. C 2009, 113(11), 43954400, with permission.
Imaging of Heterogeneous Catalysts 111

Experimental FePt data


Simulated CuPt data (a)
0.235
Unoccupied edge sites
100% Pt Fully occupied surface shell
0.230 50% occupied surface shell
90% Pt
d111(nm)

0.225 Pt

55% Pt Fe Pt
0.220 52 48

45% Pt
0.215 Fe Pt
80 20
0.210 Cu
-Fe
0.205
0 1 2 3 4 5 6 7 8 2 nm
111
(a) Shell (n) Step 010
Pt(S)- A Step
5(111)(100) 4 11-1
Island
B Step

3 Terrace

B 111/111
Edge
1
111/100
A Edge
(b)
Pt(S)-4(100)(111)

Step vacancy
Pt A step

(b) Fe 3
B step
Figure 11 (a) Comparison of experimentally measured (FePt) and 2
simulated (CuPt) shell spacing. Element segregation can explain the kink
exponential lattice relaxation to create a Pt shell and a Fe (Cu)-rich core.
The simulations show that randomly distributed surface vacancies [110]
contribute to a partial strain relaxation. Missing-edge atoms in the topmost
1
layer (n 0) are required (full pink dots) to match the experimental result.
(b) Proposed icosahedron 10 179 atom sites and Pt atoms that segregated (c)
to the surface (pink). Edge atom columns are removed making some of the
(green) iron atoms of the second shell visible. Reprinted from Wang, R. M.; Figure 12 (a) Restored phase of a 6-nm Pt particle obtained by
Dmitrieva, O.; Farle, M.; Dumpich, G.; Acet, M.; Mejia-Rosales, S.; Perez- applying spherical aberration correction and through-focus exit wave
Tijerina, E.; Yacaman, M. J.; Kisielowski, C. J. Phys. Chem. C 2009, 113(11), function restoration to a defocus series of 20 images acquired at 200 kV
43954400, with permission. with the coefficient of spherical aberration, CS, adjusted to 30 mm.
(b) Best-fitting simulated phase. (c) The 3D atomic model used to
calculate the best-fitting phase in part (b). The large white arrow indicates
realistic substrates. Figure 13 shows a STEMHAADF image that
the direction of the electron beam. The inset overlapping parts (a, b)
demonstrates the sub-Angstrom resolution that can now be
shows the crystallographic details of the particle. In parts
attained by this technique. This mode of imaging can be con- (b, c), 14 correspond to the same features on the surface of the particle.
sidered incoherent, almost completely eliminating diffraction The notation Pt(S)n(x,y,z)  (u,v,w) refers to the microfacets on which
and phase contrast. The contrast is then, to a good approxima- n is the number of atoms in the terrace, (x,y,z) is the Miller index of
tion, monotonic with thickness and is also sensitive to changes the terrace, and (u,v,w) is the Miller index of the step. Reprinted from
in composition; for a typical geometry and material, it is approx- Gontard, L. C.; Chang, L. Y.; Hetherington, C. J. D.; Kirkland, A. I.; Ozkaya,
imately proportional to Z1.8, where Z is the atomic number. D.; Dunin-Borkowski, R. E. Angew. Chem. Int. Ed. 2007, 46(20),
These properties make the STEMHAADF signal ideally suited 36833685, with permission.
for tomographic applications (as shown in the next section).
the visualization and analysis of 3D structural and chemical
information from materials at the nanometer level. Two recent
7.05.2.6 Electron Tomography
reviews provide an excellent overview of the possibilities in the
The rapid development of electron tomography, in particular the emerging field of electron tomography.30,31 As described by
introduction of novel tomographic imaging modes, has led to Midgley and Dunin-Borkowski,30 the concept of tomography
112 Imaging of Heterogeneous Catalysts

originates in a 1917 paper on the projection of an object into a level, the image is recorded every 12 . With accurate, often
lower-dimensional space. Nearly 50 years later, tomographic iterative, reconstruction techniques, the resolution is then
x-ray scanning for 3D medical imaging was proposed. Since approximately 1/100 of the object diameter. Although
then, the use and type of tomographic scanners for medical real-space back-projection methods are used routinely for tomo-
imaging have proliferated. The application to electron tomogra- graphic reconstruction, it is useful to consider that each projec-
phy requires that images of a single object are recorded about a tion corresponds to a central slice in Fourier space. By recording a
tilt axis. For high-resolution (1 nm3) 3D tomographic imaging tilt series about a single axis, low-frequency information is sam-
in TEM, images are recorded every one or two degrees about a tilt pled more finely than higher-frequency information. Thus, a
axis, over as large a specimen tilt range as possible (Figure 13(a)). simple back-projection, in which all of the information from
When using CTEM samples and specimen holders, a tilt may be the ensemble of images is smeared into 3D reconstruction space,
reached beyond which the sample is too thick or shadowing leads to a blurred version of the original object. Computer pro-
occurs owing to the holder, grid, or other parts of the specimen. cessing of the images, via proper weighting in Fourier space,
This tilt maximum leads to a missing wedge of information, as helps minimize the problem.
shown in Figure 13(b). Such missing information can lead to Recent work on imaging nanoparticles within a porous silica
artifacts, and reconstructions can be elongated in the direction of support is shown in Figure 14.30 The 3D reconstruction reveals
the missing wedge. The tilt range should therefore be as high as the distribution of particles on and within the porous framework
possible. Recent work32 has suggested that 7580 should be and the fractal nature of the internal surface. Figure 14 also
sufficient to reduce artifacts to a minimum and not lead to serious shows that STEM tomography can be used to relate the distribu-
errors when measuring object sizes or shapes. Ultrahigh-tilt tion of particles to the underlying surface curvature, showing in
holders are now commercially available, including those in this case the strong preference of the particles (red) for saddle-
which the use of a needle-shaped sample allows 360 rotation shaped anchor points (blue). STEM tomography has also been
within the pole piece gap of the objective lens, eliminating used to determine the real-space crystallography of mesoporous
missing-wedge artifacts. structures. For example, in MCM-48 mesoporous silica, which
Typically, the ensemble of images is then back-projected to has a double-gyroid form, electron diffraction and 2D high-
form a 3D reconstruction. The information required, and the resolution electron microscopy studies had concluded that an
type of specimen examined, often dictates which of the many additional pore system was present in the system. STEM tomog-
imaging modes available in the TEM is used. The most com- raphy was able to visualize this directly in three dimensions
mon approaches involve either bright-field TEM or HAADF and confirm the space group symmetry.34 Electron tomogra-
imaging. In biological work and in noncrystalline inorganic phy and image analysis were also combined recently to
systems, the use of bright-field TEM is possible because mass- characterize ordered mesoporous silica SBA-15.35 The mor-
thickness contrast satisfies the projection requirement that the phology of the mesopores with average diameter 6 nm is
recorded signal should be a monotonic function of some phys- analyzed in terms of cylinders having variable radii and cen-
ical property. Diffraction contrast and Fresnel fringes arise in ters that are statistically centered on the points of a distorted
crystalline specimens which do not satisfy the projection hexagonal lattice. The variations in the mesopore centers and
requirement and can lead to serious artifacts in reconstruc- radii add up and result in pore wall corrugation with ampli-
tions. The image signal seen in the scanning TEM (STEM), tude of 1.6 nm. The correlation length of the corrugation
using HAADF imaging, offers a more suitable alternative. along the pore axis was found to be 45 nm. The amplitude
The resolution of a reconstructed tomogram is governed by of the corrugation compared well with the 1.9-nm thick
the number of images in the tilt series and by the tilt range over microporous corona obtained from XRD. It is clear that the
which the series is recorded. The Crowther resolution is equal to tomographic approach provides a detailed microscopic 3D
the angular increment of the tilt series multiplied by the size of model of nanostructured materials that complement macro-
the object. Thus, as well as needing a fine angular increment, the scopic measurements, such as physisorption and XRD.
resolution scales with the size of the object studied. In practice, to Inelastic signals, such as those detected using EELS and
limit beam damage and to keep acquisition times to a sensible energy-dispersive x-ray spectroscopy, can be used to map

Missing wedge q

a
Data points Missing wedge
(a) (b)

Figure 13 (a) Illustration of two-stage tomography process with (left) acquisition of an ensemble of images (projections) about a single tilt axis and
(right) the back-projection of these images into 3D object space. (b) Representation in Fourier space of the ensemble of projections, indicating the
undersampling of high-spatial-frequency information and the missing wedge of information brought about by a restricted tilt range. y is the tilt
increment between successive images and a is the maximum tilt angle. Reprinted from Arslan, I.; Tong, J. R.; Midgley, P.A. Ultramicroscopy 2006,
106(1112), 9941000, with permission.
Imaging of Heterogeneous Catalysts 113

20 nm

Figure 14 Surface-rendered representation of a tomographic reconstruction of a heterogeneous catalyst based on disordered mesoporous silica
supporting bimetallic rutheniumplatinum nanoparticles. The surface has been color coded according to the Gaussian curvature of the surface, with blue
regions delineating saddle points. The nanoparticles (red) appear to prefer to anchor themselves at the (blue) saddle points. Reprinted from Midgley, P. A.;
Dunin-Borkowski, R. E. Nat. Mater. 2009, 8(4), 271280, with permission.

composition in two dimensions and, by extension, in three remarkable, 2 A is still far from the fundamental performance
dimensions. Energy-loss information can be recorded pixel by limit that could be possible for electron imaging.16 The typical
pixel as a sequence of spectra (spectrum imaging) or by electron wavelength in a TEM is in the order of 0.02 A, yet the
choosing a particular energy loss (or a small width about that spatial resolution of such a microscope is 12 A, between 50 and
loss, typically 510 eV) and forming an image using electrons 100 times worse than the wavelength. Wavelength for wave-
that have lost only those energies. The latter approach, known length, conventional electron lenses have similar optical proper-
as energy-filtered TEM (EFTEM), can be extended to record ties to the bottom of a beer bottle with respect to spherical and
images over an energy-loss series, which by analogy with the chromatic aberrations. This is not the result of imperfect engi-
EELS method is called image spectroscopy or EFTEM spectrum neering, but rather a consequence of Laplaces equation, where
imaging. By choosing a particular energy loss, elemental maps the electric and magnetic potentials used to focus the electron
can be recorded over a tilt series. 3D compositional informa- beam cannot take on arbitrary shapes in free space. The result is
tion can be extracted from such EFTEM series. More recently, that positive spherical and chromatic aberrations are unavoid-
image spectroscopy was extended to volume spectroscopy by able for static round lenses. This fundamental limit was first
recording a large energy series at every tilt angle.36 A low-loss identified by Otto Scherzer in 1936, who also suggested methods
series of a nanocomposite composed of a multiwalled carbon to correct these aberrations by considering nonstatic, nonround
nanotube encased in nylon was recorded every 3 eV over a lenses or placing free charges in the path of the beam. Of these,
wide range of tilts. The different plasmon excitation energies the most practical approach has proved to be abandoning cylin-
of the nylon (22 eV) and the nanotube (27 eV) enabled the drical symmetry for some of the lenses and instead adding a
two components of the composite to be distinguished. By series of multipole optical elements that correct the leading
reconstructing tomograms at individual energy losses, it was terms in an ever increasing power series expansion of the wave-
possible to identify a voxel or subvolume common to all of the front distortions.37 It took nearly 50 years before the precision,
energy-loss tomograms and, by plotting the intensity of the stability, and software control needed to implement these cor-
voxel as a function of energy loss, to extract spectral informa- rector designs could be realized.26 Since the proof of concept was
tion from within the tomogram. In conventional EELS, spectral established, corrector development has been rapid (and is still
information is always projected through the structure, but now continuing), with probe sizes close to 0.5 A now reached. Aber-
it is possible to extract spectral information from a subvolume ration correctors have now removed spherical aberration (and
without any projection artifact. higher-order geometric aberrations) as limiting factors. Instead,
chromatic aberrations, combined with the finite energy spread of
the electron source, constitute the current limits on spatial reso-
7.05.2.7 3D Imaging via Aberration-Corrected EM
lution. The resolution and aperture size can be increased by
Although the ability to focus an electron beam down to a spot building a chromatic aberration corrector, increasing the beam
size of around 2 A with a simple, round magnetic lens is voltage or reducing energy spread of the source. Improvements
114 Imaging of Heterogeneous Catalysts

of a factor of two appear possible, but not without cost: increas- to interpret images from any nonflat sample. Similarly, for the
ing the beam voltage also increases the risk of radiation damage case of single atoms buried in an amorphous substrate, it has
so beam voltage is more likely to be decreased in future instru- been shown3 that the single atoms are not necessarily visible
ments, only exacerbating the chromatic problems. Reducing the unless the beam is focused within the sample. Thus, even where
source energy spread by adding a monochromator reduces the 3D information is not explicitly required, it may be essential
available beam current. Cryogenically cooled sources can narrow to use this technique in order to extract the correct distribution
the source energy spread and improve gun brightness, but have of dopants or impurities. This also has implications for tomogra-
proved difficult to implement owing to the required mechanical phy. If the depth of focus is too small, then the images at different
stability. Hence, we are currently at a limit of about 0.5 A in tilts are not simple projections and the approximations used to
probe resolution in the latest aberration-corrected microscopes derive the tomographic reconstruction are no longer valid, in
(see Figure 15). which case tomography will necessarily involve some form of
There is another unexpected benefit from aberration correc- deconvolution.
tion. Because the Rayleigh diffraction limit is given by: 0.61l/y, in By recording images at different focus values in an aberration-
order to take advantage of the reduced aberrations, the objective corrected microscope, it is now possible to slice through the
aperture y must be made larger. This increased aperture size TEM sample in a manner comparable to that used in confocal
allows a new technique for 3D imaging,3 similar to optical con- optical microscopy. The work of Van Benthem et al.38 dem-
focal microscopy. For a diffraction-limited system, in the absence onstrates a volume resolution better than 0.1 nm  0.1 nm 
of aberrations, the depth of field is commonly defined [5] as l/y2. 6.6 nm that enables the location of individual Hf atoms
The limited depth of focus will become even more relevant with with a precision of about 0.5 nm in depth. This was
improvements in corrector design, because it is already compara- the first report of the localization of individual atoms in
ble to specimen thickness. Thus, for many samples, the variations three dimensions by a direct imaging technique. Tomography
in height are far larger than the depth of field in a Cs-corrected techniques based on tilt series provide depth resolution but
system. So this is not just a way to extract new information; it will do not provide the necessary lateral atomic resolution to
become essential to consider the reduced depth of focus in order image single atoms. Atom probe field ion microscopy39 is the

Ga 63 pm

Figure 15 Direct demonstration of sub-Angstrom resolution ADFSTEM imaging: the sample is [211]-oriented wurtzite GaN, showing a 0.63 nm
spacing between the projected Ga columns (yellow). The lighter N atoms (blue circles) are not visible in the image. The elastic signal is displayed in false
color to emphasize the Ga columns. Reprinted from Muller, D. A. Nat. Mater. 2009, 8(4), 263270, with permission.
Imaging of Heterogeneous Catalysts 115

(a)
Output: none selected only other technique that allows single atom detection from a
Mode: image capture
3D structure but is more difficult to apply to insulating, nano-
Gate dielectric
(HfO2/SiO2 ) structured materials and cannot survey a broad area of a gate
Polycrystalline silicon
dielectric to image a low density of leakage sites. Figure 16(a)
shows a sketch view of such a gate dielectric interface structure.
High-resolution ADFSTEM imaging revealed single Hf atoms
within an amorphous SiO2 interlayer between the HfO2 film and
the Si substrate in which no channeling of the electron beam
S D
occurs. Figure 16(b) shows nine images extracted from a 41-
Silicon frame through-focal series recorded in h110i zone-axis orienta-
tion with a focal increment of 0.5 nm. At various positions
throughout the focal series, single Hf atoms come into focus in
(b) 35 frames each, corresponding to intervals of 1.52.5 nm in
f-2.0 nm f-1.5 nm f-1.0 nm depth (see white circles in Figure 16(b)). No evidence of beam
damage effects was observed in micrographs recorded from the
same areas immediately after the through-focal series acquisi-
tion. This technique is very promising for pinpointing the loca-
tion of promoter atoms on catalyst supports.
An example of this application is the recent work of Qiao
f-0.5 nm f+/-0.0 nm f+0.5 nm
et al.40 who imaged Pt on FeOx (Figure 17) and demonstrated
that these atomically dispersed species have very high reactivity
for CO oxidation even at room temperature. By focusing the
electron beam on the FeOx, they were able to identify that
the Pt atoms were located on the surface. Figure 17(a) clearly
f + 1.0 nm f + 1.5 nm f + 2.0 nm shows individual Pt atoms (marked by the white circles) uni-
formly dispersed on the surfaces of FeOx nanocrystals. The
sub-Angstrom resolution HAADF image in Figure 17(b)
reveals clearly that individual Pt atoms (white circles) occupy
exactly the positions of the Fe atoms. As plan-view HAADF
images represent the projection of atoms along the incident
Figure 16 (a) Sketch of a high-k gate dielectric device with S and D beam direction, surface atoms cannot be distinguished from
representing source and drain, respectively. Annular dark-field images the subsurface atoms in the HAADF images. However, whether
were acquired as a through-focal series from the Si/SiO2/HfO2 interface,
the Pt atoms are inside the FeOx nanocrystallites can be deter-
indicated by the red box in the sketch view. (b) Nine consecutive
micrographs extracted from a series of 41 images recorded at the focal
mined by changing the focus of the electron beam. By analyz-
values shown. One single Hf atom coming into and going out of focus is ing the images obtained sequentially with varying beam focus
marked by white circles. The micrographs are displayed using a nonlinear settings, the authors concluded that the observed Pt atoms
contrast scale. Reprinted from Van Benthem, K.; Lupini, A. R.; Kim, M.; were not located inside the individual FeOx nanocrystals. In
Baik, H. S.; Doh, S.; Lee, J. H.; Oxley, M. P.; Findlay, S. D.; Allen, L. J.; addition, by examining many HAADF images of sample A,
Luck, J. T.; Pennycook, S. J. Appl. Phys. Lett. 2005, 87(3), 13, with the authors estimated that the density of Pt single atoms
permission. was about 0.07 Pt atoms nm2, which is very close to the actual

4 nm 2 nm
(a) (b)

Figure 17 HAADFSTEM images of samples Pt/FeOx showing that Pt single atoms (white circles) are uniformly dispersed on the FeOx support (a) and
occupy exactly the positions of the Fe atoms (b). Reprinted from Qiao, B.; Wang, A.; Yang, X.; Allard, L.F.; Jiang, Z.; Cui, Y.; Liu, J.; Li, J.; Zhang, T.
Nat. Chem. 2011, 3, 634641, with permission.
116 Imaging of Heterogeneous Catalysts

Pt loading (about 0.09 Pt atoms nm2). It has long been pro- Another imaging mode within an SEM makes use of back-
posed that single atoms of dopants41 may help modify scattered electrons (BSEs). These electrons have energies com-
the catalytic behavior of oxides. Images such as these and parable to those in the incident beam (130 keV) and hence
correlation with catalytic behavior may help us prove the role have larger mean free paths. Therefore, the signal is less sensi-
of such species in catalysis. tive to surface topography; instead, image intensity depends on
the composition of the specimen. When properly used, the BSE
images can provide excellent atomic number contrast. The
7.05.3 Scanning Electron Microscopy higher energies of the BSEs make them more difficult to collect
compared to the low-energy SEs, which can be collected effi-
7.05.3.1 Operating Modes: SE and BSE Imaging ciently by applying a bias voltage to a grid in front of the
In the technique of SEM, the image is obtained by scanning a detector. For BSEs, a detector with a large solid angle is gener-
finely focused probe in a raster pattern on the specimen surface ally necessary, which can lead to constraints on the available
in synchrony with writing the detector signal into a matrix to space in the sample chamber. However, modern in-lens SEMs
form a digital image. High detector signals yield result in high allow the detector to be placed within the bore of the lens,
brightness in the image. The magnification is determined by enhancing the efficiency for BSE imaging. BSE imaging pro-
the ratio of the area scanned to the display area, unlike in a vides added 3D information by changing the beam excitation
TEM where the excitation of the post-specimen lenses deter- voltage. Higher kilovolt electrons penetrate deeper and provide
mines the magnification. The most commonly used imaging information from subsurface regions. Figure 19 shows a set of
mode makes use of SE that are emitted when the sample is SEM images obtained from Au deposited in mesoporous silica
excited by the electron beam. These are low-energy electrons SBA-1543 after the use in the CO oxidation reaction (four cycles
(0100 eV) making their collection very easy by means of an each from room temperature to 400  C). The pictures on the
appropriately biased scintillator. Due to the low energy, the left are SE images (Figure 19(a) and (c)) and hence they reveal
electron has a small mean free path ensuring that the signal the sample topography. The lower penetration depth of 2 kV
comes from the surface region of the specimen. The number of electrons provides much better rendering of the surface fea-
electrons emitted depends markedly on the angle of the spec- tures than the images recorded at 5 kV. The 7-nm pores of the
imen surface with respect to the electron beam and the detec- silica can be seen clearly in the 2 kV image but less so in the
tor. On the one hand, as the electron probe approaches a 5 kV image. Only the largest Au particles, which are located on
vertical surface (with the surface normal orthogonal to the the silica surface, can be imaged in Figure 19(a) and (c). On
beam direction), a large fraction of the SE can escape and be the other hand, the BSE images show the Au particles very
collected. Hence, a vertical surface appears bright in an SEM clearly due to the higher yield of BSEs from the Au compared
image. On the other hand, since only a small fraction of the SEs to the silica. Changing the accelerating voltage from 2 to 5 kV
can escape and be collected from a horizontal surface, it would reveals more Au particles, several of them elongated to con-
appear less bright. These differences in brightness therefore form to the pore shape. The higher penetration of the 5 kV
reveal the sample topography. Hence, SEM images are inher- electrons allows us to see deeper into the sample. This confirms
ently 3D since they provide an intuitive sense of the third that a significant fraction of the Au is present within the pore
dimension, as seen from Figure 18 of mesoporous silica structure. The elongated shapes of some of the Au particles
spheres obtained by an aerosol synthesis route.42 imply that the pore walls help confine the Au particles, as
they continue to grow. Ostwald ripening must be the domi-
nant sintering mechanism since particles continue to grow in
size as the catalyst is used for CO oxidation.

7.05.4 x-Ray-Based Methods


7.05.4.1 x-Ray Tomography
x-Ray tomography is a routine tool in many laboratories,
with desktop instruments achieving a 3D resolution of a
few micrometers. By using a synchrotron source, x-ray tomo-
grams can be produced with sub-100 nm resolution, and a
2D spatial resolution of 15 nm is possible using zone
plates.44 An x-ray approach based on diffractive imaging,
which involves recording a tilt series of coherent diffraction
500 nm patterns and using phase-retrieval methods to reconstruct
real-space tomograms, allows a transverse resolution of
Figure 18 Secondary electron image of a mesoporous silica sample 10 nm to be achieved.45,46 However, this technique is
prepared via aerosol synthesis. The SE image is inherently 3D confirming slow and still not at a resolution that has immediate impact
that these silica particles are spherical. Reprinted from Bore, M. T.; for the study of catalysts at the atomic scale; however, infor-
Pham, H. N.; Switzer, E. E.; Ward, T. L.; Fukuoka, A.; Datye, A. K. J. Phys. mation at the level of catalyst pellets can be obtained with
Chem. B 2005, 109(7), 28732880, with permission. this technique.
Imaging of Heterogeneous Catalysts 117

(a) (b)

273 nm 273 nm

(c) (d)

273 nm 273 nm

Figure 19 High-resolution SEM images of Au supported in SBA-15 mesoporous silica after use in the CO oxidation reaction. (a) SE image at 2 kV,
(b) BSE image at 2 kV, (c) SE image at 5 kV, and (d) BSE image at 5 kV. In the BSE images, more Au particles are seen at 5 kV (d) than at 2 kV (b).
The variation in voltage (2 and 5 kV) and the type of signal (SE vs. BSE) allow us to determine the location of the Au particles (on the surface or within the
pores). Reprinted from Bore, M. T.; Pham, H. N.; Switzer, E. E.; Ward, T. L.; Fukuoka, A.; Datye, A. K. J. Phys. Chem. B 2005, 109(7), 28732880,
with permission.

7.05.4.2 Small-Angle x-Ray Scattering and Grazing-


aggregates can be clearly resolved as well.48 The technique has
Incidence SAXS
become popular for studying quantum dots and clusters on, and
Small-angle scattering can provide information on particle size imbedded into, surfaces. Recent work by Renaud et al.49 demon-
in catalysts, and in favorable cases, where the particles are strated the high sensitivity of the GISAXS technique to monitor
nearly monodisperse, it is also possible to derive particle size in real time the growth of Pd clusters on MgO(100) and of Co
distributions.47 But the technique is dependent on having suffi- on Au(111) during metal vapor deposition, and this work
cient contrast between the catalyst and support, since the scatter- has been extended to a quantitative study of the growth of Pd
ing is sensitive to each interface, the active phase and support, and particles on MgO.
the support and the pore volume. Grazing-incidence SAXS Figure 20 shows the experimental setup for a GISAXS exper-
(GISAXS) can provide the same type of information as regular iment as described in the recent work of Winans et al.50 They
small-angle x-ray scattering (SAXS), but in addition, it can give investigate the reactivity and thermal stability of platinum
depth profile information and particleparticle distances. Also, clusters supported on Al2O3/SiO2/Si(100) as a function of
the aspect ratio (height/diameter) of a metal cluster can be calcu- the thickness of the alumina film and presence of hydrogen.
lated from the GISAXS data. It is ideal for in situ studies since it is Figure 21 shows a typical slice through the GISAXS data at two
very sensitive to surface species and there is less parasitic scattering different temperatures. The analysis of these curves leads to an
resulting from the substrate compared to a direct transmission estimate of the height and width of the Pt clusters, which is
scattering experiment. This method also samples a large area, shown in Figure 22. These x-ray studies show that alumina
yielding good statistics, which is always a problem with any films grow as islands and that a low number of ALD cycles
microscopy. It has been noted that clusters as small as 40 atoms produce a support with Al2O3 islands while leaving part of the
can be observed for the CPt clusters, and the anisotropy of the underlying SiO2/Si(100) surface exposed. With two-cycle ALD
118 Imaging of Heterogeneous Catalysts

qz a single crystal substrate and oriented due to epitaxial growth,


it is possible to determine their shapes. The recent work by
Nolte et al.51 shows how synchrotron radiation can help pro-
af
vide microscopic insight into shape changes in nanoparticles
ki kf qy
during oxidation and reduction. The catalyst consisted of rho-
ai dium nanoparticles on magnesium oxide (001) substrates.
qx Wide-angle diffraction reciprocal-space mapping and GISAXS
were performed simultaneously. Figure 23 shows how the
2q
Substrate diffraction from Rh nanoparticles can be utilized to determine
the shape of the Rh, which is characterized by the parameters
Figure 20 Principle of GISAXS. An incoming x-ray beam illuminates the
sample surface under a grazing incident angle ai, and the scattered
NP, NB, NT, and NE that are obtained from a Wulff analysis of
intensity is recorded at small angles (2y, af) on a plane perpendicular to high-resolution in situ XRD, combined with TEM. The Rh NPs
the sample surface. The sample can be rotated around its surface normal. were next exposed to 3  105 mbar O2 at 600 K (i.e., above the
Reprinted from Winans, R. E.; Vajda, S.; Lee, B.; Riley, S. J.; Seifert, S.; oxygen chemical potential for Rh2O3 bulk oxide formation),
Tikhonov, G. Y.; Tomczyk, N. A. J. Phys. Chem. B 2004, 108(47), while the XRD pattern was simultaneously recorded. The
1810518107, with permission. authors observed a distinct change in the XRD signal (see
difference map in Figure 24(b)) that essentially consists of an
intensity enhancement along the (001) rod and an intensity
loss along the (111) rods, which can also be observed in the
large area difference map in Figure 24(b).51 The best fit to this
x-ray intensity change (Figure 2(b)) results in an average NP
shape as characterized by NP 31  1, NT 16  1, NB 5  1,
and NE 7  1 (Figure 24(c)), with an unchanged average NP
diameter of 8.3 nm and a reduced average height of 4 nm.
I (a.u.)

1000 These reconfigured Rh NPs now have a nanosized oxide skin


30 C composed of an ultrathin hexagonal surface oxide layer. This
phenomenon was driven by the formation of an oxygenrho-
diumoxygen surface oxide at the rhodium nanofacets.
The oxygen-induced shape change of the Rh NPs was fully
reversible when the surface oxide is removed by CO exposure
(at 1  105 mbar). This example shows how XRD, especially
400 C grazing-incidence XRD (GIXRD), can be used to determine
100
catalytically relevant 3D shape changes. One should, however,
0.0 0.2 0.4 0.6 0.8 1.0
recognize that the specific method is only applicable to ori-
-1
qz ( ) ented nanoparticles that are reasonably monodisperse. The fact
Figure 21 Background subtracted vertical cuts of AGISAXS data of
that the work can be carried out at high pressures makes
Pt710 clusters on Al2O3 (2-cycle)/SiO2/Si(100) in vacuum. Reprinted this technique of potential interest to study the behavior of
from Winans, R. E.; Vajda, S.; Lee, B.; Riley, S. J.; Seifert, S.; Tikhonov, model catalysts.
G. Y.; Tomczyk, N. A. J. Phys. Chem. B 2004, 108(47), 1810518107,
with permission.
7.05.4.4 Scanning Transmission x-Ray
Microscopy (STXM)
films, holes in the alumina film have been observed.23 The The absorption of x-rays in catalysts is already well recognized
platinum clusters are much more mobile on silica than on in the techniques of x-ray absorption spectroscopies, specifi-
alumina and are likewise less stable on the alumina coated cally EXAFS, NEXAFS (near-edge x-ray absorption fine struc-
silica, as seen in Figure 22. However, increasing the number ture), and XANES. But these techniques lack spatial resolution.
of ALD cycles leads to a surface that leads to extremely high The advent of focusing optics permits the investigation of
thermal stability of Pt710 clusters. The study shows how spatially resolved signals from an x-ray beam. Drake et al.52
GISAXS can be useful for monitoring the evolution of sup- at Berkeley first reported in 2004 the design of a specially
ported metal clusters. The authors have recently extended the fabricated cell for in situ characterization of catalysts and envi-
work also to powder supports. ronmental materials using soft x-ray absorption spectroscopy
and spectromicroscopy at photon energies above 250 eV. Lab-
on-a-chip technologies were used to fabricate the cell on a
7.05.4.3 XRD and Grazing-Incidence XRD
glass wafer. The sample compartment is 1.0 mm in diameter
The conventional applications of XRD for studies of catalysts and has a gas path length of 0.8 mm to minimize x-ray absorp-
involve the use of line broadening to infer average crystallite tion in the gas phase. The performance of the cell was tested by
size. The determination of 3D crystallite shape is more difficult acquiring Cu L-3-edge XANES data during the reduction and
due to the high symmetry of the cubic lattice structure of most oxidation of a silica-supported Cu catalyst. Oxidation state-
catalytically relevant metals, which results in a multiplicity of specific images of the catalyst clearly show the disappearance
crystal planes. However, when the nanoparticles are located on of Cu(II) species during the exposure of the oxidized sample to
Imaging of Heterogeneous Catalysts 119

13 13
400 C Horizontal
12 12

11 11

10 10
Horizontal
Rg ()

9 Vertical 9

8 8

7 7

6 6
Vertical
5 5
50 100 150 200 250 300 350 400 0 10 20 30
(a) Temperature (C) (b) Time (min)
Figure 22 Changes of the average vertical and horizontal radii of gyration Rg of Pt710 clusters supported on 2 ALD cycles Al2O3 film on SiO2/Si(100)
in the absence of H2. (a) Temperature dependence and (b) kinetics monitored after reaching 400  C. Reprinted from Winans, R. E.; Vajda, S.;
Lee, B.; Riley, S. J.; Seifert, S.; Tikhonov, G. Y.; Tomczyk, N. A. J. Phys. Chem. B 2004, 108(47), 1810518107, with permission.

(022)
NT
[001]

NB

[110] (202)

(111)
NE
(020)

[001]
NP
[110]
[110] [110] (200)

[110]

(a) (b)

Figure 23 (a) Schematic representation of the particle shape for fcc-based NPs. The lateral particle size is characterized by NP, its height by NT NB,
and the missing-edge atoms by NE. For a Wulff-shaped particle (without substrate), NT NB and NE NP  NT. (b) (110) plane reciprocal-space
map of clean Rh NPs on MgO(001) with an average lateral size of 8 nm. The white box indicates the area for high-resolution scans used for
the quantitative analysis. Reprinted from Nolte, P.; Stierle, A.; Jin-Phillipp, N. Y.; Kasper, N.; Schulli, T. U.; Dosch, H. Science 2008, 321(5896),
16541658, with permission.

4% CO in He while increasing the temperature from 308 to catalysts at nanometer spatial resolution. In this work, a beam
473 K. Reoxidation restores the intensity of the image associ- of monochromatic, low-energy x-rays (soft x-rays) was focused
ated with Cu(II). Cu L-3-edge XANES spectra obtained from to a spot size of 1020 nm, using a zone plate. The sample
stacks of STXM images show that with increasing temperature, under investigation was then scanned by moving the sample
the Cu(II) peak intensity decreases as the Cu(I) peak intensity relative to the sample and the absorption of the beam by the
increases. sample was measured. This was repeated for x-rays of different
More recently, with improved resolution, de Smit et al.53 energies, so that absorption could be plotted as a function of
describe how a highly focused beam of x-rays can be used to x-ray energy. Because the whole sample was scanned, the rela-
acquire chemical maps and images of working heterogeneous tionship between absorption and beam energy could be
Diffraction map Difference map Diffraction map
clean O2 dissociation oxidized
400 -0.2
0.8 0.8 0.8
1021 0.025

2608 0.25
0.7 0.7 0.7
6658 0.475

(001)
4

Experiment
0.6 1.7 10 0.6 0.7 0.6
-0.4 -0.2 0 0.2 0.4 -0.4 -0.2 0 0.2 0.4 -0.4 -0.2 0 0.2 0.4
(110)

0.8 0.8 0.8

Fit
0.7 0.7 0.7

0.6 0.6 0.6


-0.4 -0.2 0 0.2 0.4 -0.4 -0.2 0 0.2 0.4 -0.4 -0.2 0 0.2 0.4

001
O2 dissociation 001

11 11
1 1
111 111
T = 600 K

100
CO oxidation
100
Clean Rh particle Oxidized Rh particle (core)
(a) (b) (c)

Figure 24 (a) (Top) (110) Diffraction map of clean Rh particles at 600 K. (Middle) Fitted diffraction map corresponding to the average particle shape given below. (b) (Top) Oxygen-induced signal change in
the (110) plane. (Middle) Simulated signal change for particles with increased (100) side facet area. (c) (Top) Experimental (110) diffraction map at 600 K and 2  105 mbar O2 pressure. (Middle) Fitted diffraction
map for particles under oxygen exposure. (Bottom) Best-fit core particle shape after oxidation. Reprinted from Nolte, P.; Stierle, A.; Jin-Phillipp, N. Y.; Kasper, N.; Schulli, T. U.; Dosch, H. Science
2008, 321(5896), 16541658, with permission.
Imaging of Heterogeneous Catalysts 121

mapped out across the sample. By producing maps at charac- which can operate at 1 bar and at temperatures of up to 773 K.
teristic energies, an image of the spatial distribution of that The authors used their reactor cell to examine changes in a
element was obtained. Alternatively, a plot of absorption catalyst for the FischerTropsch synthesis (Figure 25). Observ-
against x-ray energy at a given spot was used to provide an ing how the composition of a catalyst alters with changes in
x-ray absorption near-edge spectrum, which allowed the reaction conditions and reaction time can reveal insight into
deduction of the local composition of the material under the factors controlling catalyst activity and stability. This study
study. The STXM technique is ideal for studying heterogeneous demonstrates the potential of STXM for in situ chemical imag-
catalysts but has some practical problems associated with it. ing of catalysts at the nanometer scale. The spatial resolution of
Soft x-rays are readily absorbed by matter. This means that, for the technique (15 nm) is impressive, but is still not high
STXM to work, the catalyst particles must be very small and the enough to give a truly atomic-scale view of a catalysts structure.
distance traveled by the x-rays in the reactor cell the x-ray gas Improvements in x-ray optics and imaging methods, however,
path length must be short (less than 100 mm). The first STXM should allow higher spatial resolution, opening the way to a
study of Drake et al.52 of a catalyst was restricted to experi- deeper understanding of the structure and composition of
ments using diluted gases at temperatures up to only 533 K. multicomponent catalysts and the changes they undergo
The report of de Smit et al.53 constructed a much improved during a reaction.54 However, the technique suffers from the
STXM cell, which has a gas path length of only 50 mm and limitation that the image and spectrum are averaged along the

Iron L2 and L3 edges


Oxygen K edge

a-Fe2O3 100%

(e) 525 530 535 540 545 550 555


50 nm

(d) 705 710 715 720 725 (a)

0
Fe Fe2SiO4 Fe3O4
Normalized absorption

Normalized absorption
25 25 50 100% 1
1 1

33 50 17 100% 2
2 2

50 nm

(f) 705 710 715 720 725 (b) (g) 525 530 535 540 545 550 555

Fec /FexCy Fe2SiO4 Fe3O4

20 75 100%
1 1
1

40 50 100%
2 2 2

50 nm

705 710 715 720 725 (c) 525 530 535 540 545 550 555
(h) x-Ray photon energy (eV) (i) x-Ray photon energy (eV)
a-Fe2O3 Fe3O4 Fe2SiO4
SiO2 Fec/FexCy

Figure 25 Chemical contour maps and x-ray absorption spectra of the catalyst material during the different stages of reaction. Chemical contour
maps (ac) of a 400 nm  3750 nm region and corresponding iron L2- and L3-edge (d, f, h) and oxygen K edge (e, g, i) x-ray absorption spectra, all
normalized to a maximum absorption of one. The contour lines have been removed for clarity. (a) Before treatment, at room temperature (25  C) in
helium; (b) after 2 h in H2 at 350  C; (c) after 4 h in synthesis gas at 250  C. Specific sampling regions and the corresponding x-ray absorption spectra
are indicated in the figures. The dotted lines in (d), (f), and (h) indicate the spectra fitted by a linear combination of reference spectra. The bar
graphs represent the calculated relative percentage contributions of the different iron phases at the sampling points. The arrows in (i) indicate the
observed shoulder feature. Reprinted from de Smit, E.; Swart, I.; Creemer, J. F.; Hoveling, G. H.; Gilles, M. K.; Tyliszczak, T.; Kooyman, P. J.;
Zandbergen, H. W.; Morin, C.; Weckhuysen, B. M.; de Groot, F. M. F. Nature 2008, 456(7219), 222239, with permission.
122 Imaging of Heterogeneous Catalysts

direction of the x-ray beam; hence, surface-sensitive 3D infor- regions correspond to low Ni2 concentrations. At the edges
mation cannot be readily obtained, except at the edge of the of the extrudate, 5 min after impregnation, the [Ni(H2O)6]2
sample, as in other characterization methods, such as TEM. concentration was higher than 0.5 M, while in the center, there
was no nickel present. During the pore volume impregnation,
three main phenomena occur: capillary flow of the solution
7.05.5 Magnetic Resonance Imaging toward the core of the extrudate, diffusion of the metal ion in
the pores filled with water, and its adsorption on the walls of
Magnetic resonance (MR), in the form of solid-state nuclear the pores. The fact that [Ni(H2O)6]2 ions do not move toward
magnetic resonance (NMR) spectroscopy, is well established as the core of the catalyst body together with the capillary flow of
a research tool for investigations of the structures of solid water molecules and that a concentration gradient is observed
catalysts and molecular species adsorbed on them. However, 5 min after impregnation suggests that there are interactions of
during the past decade, there has been increasing interest in this complex with the pore walls of the alumina extrudate.
using magnetic resonance imaging (MRI) techniques to study, Moreover, these interactions cannot be electrostatic since the
in particular, flow fields inside reactors.55 These studies have slightly acidic pH of the [Ni(H2O)6]2 solution below the pzc
recently been extended to measurements of chemical conver- of g-Al2O3 creates a positively charged alumina surface. These
sion within model reactor systems. The real power of MR interactions are responsible for the [Ni(H2O)6]2 concentra-
techniques is that by bringing together spectroscopy, diffusion, tion gradient, and, therefore, the transport of [Ni(H2O)6]2
microimaging, and flow imaging, they provide a noninvasive, toward the core takes place according to liquid-phase diffusion
chemically specific measurement technique, which can charac- and adsorption/desorption phenomena on the pore walls. A
terize a system over length scales ranging from the angstrom to uniform distribution of 0.53 M [Ni(H2O)6]2 was achieved
the centimeter scale. In a recent review,56 developments in MRI 60 min after impregnation, which agreed with the concentra-
pulse sequences are summarized and applications to investiga- tion of the impregnation solution. This calculated concentra-
tions of both hydrodynamics and catalytic conversion within tion was within the range of the expected uncertainty (410%).
catalysts and catalytic reactors are presented. Here, we focus on Moreover, the time needed to get a uniform distribution of [Ni
the application of MRI for 3D imaging within millimeter-sized (H2O)6]2 was in line with liquid-phase diffusion of Ni(NO3)2
catalyst bodies. salt in bulk solution for a distance of 1.93 mm (radius of
Quantitative data about the spatial distribution of the cat- the g-Al2O3 extrudate), which indicates that the adsorption
alyst precursor species during impregnation would be of great of [Ni(H2O)6]2 on alumina surface is limited.
interest to understand the preparation of catalysts. In a recent In contrast, when [Ni(edtaHx)](2x) is used as the precur-
study,57 the distribution of the Ni species within alumina was sor, the behavior of the Ni complex was quite different.
analyzed by MRI imaging. Specifically, the [Ni(H2O)6]2 com- Figure 27 shows the T1-weighted images collected on an extru-
plex within an alumina pellet was obtained via MRI imaging. date at several points in time after its impregnation with solution
Figure 26 illustrates the 1D [Ni(H2O)6]2 concentration pro- Niedta 1:1 pH 7 (complex [Ni(edta)]2). The blue external ring
file inside an extrudate as a function of time after pore volume represents high NMR signal intensity values, and as explained
impregnation. The impregnation solution contained 0.5 M Ni earlier, it corresponds to the region where [Ni(edta)]2 is
(NO3)2. The T2-weighted images of the extrudate after impreg- present. The green core indicates the presence of pure water
nation with this solution are also depicted in this figure. The (low NMR signal intensity). One hour after impregnation, [Ni
red regions indicate high Ni2 concentrations and the blue (edta)]2 still showed an egg-shell distribution inside the

5 min 15 min
-1.9

5 min
1.2 1.9

15 min 30 min 60 min


[Ni(H2O)6]2+ (M)

0.8 30 min

60 min
90 min
120 min 90 min 120 min
0.4

0
-1.58 0 1.58 INMR (a.u.)
d (mm)
Figure 26 1D profiles of the [Ni(H2O)6]2 concentration as a function of the position inside the extrudates at certain times after impregnation,
together with the recorded T2-weighted images. Reprinted from Espinosa-Alonso, L.; Lysova, A. A.; De Peinder, P.; De Jong, K. P.; Koptyug, I. V.;
Weckhuysen, B. M. J. Am. Chem. Soc. 2009, 131(18), 65246534, with permission.
Imaging of Heterogeneous Catalysts 123

5 min 15 min 30 min 45 min 60 min which already occur in the first stage of catalyst preparation, are
directly responsible for the final metal-concentration distribu-

INMR (a.u.)
tions in the extrudate and for its final metal phase(s) and disper-
sion. The combination UVVis microspectroscopy and MRI
imaging facilitated the understanding of the transport and
adsorption of the different species on the surface of the support.
6 More specifically, the use of edta in a low edta:Ni2 molar ratio
60 min
suggested the formation of Ni2 egg-shell distributions, when
5 acidic pH was used, with the edta ligand acting as a linker
between Ni2 and the alumina surface. These profiles, which
INMR (105 a.u.)

4 are not easy to achieve in the preparation of Ni catalyst bodies,


5 min
are interesting profiles for chemical reactions with diffusional
15 min
3 restrictions. This example shows how MRI imaging shows poten-
30 min
tial for better understanding of catalyst preparation.
45 min
2 5 min
60 min

1 7.05.6 Correlating 3D Images with Catalytic


Performance
0
1.58 0 1.58 The primary purpose of catalyst characterization is to learn
Position (mm) about the near-surface region of the specimen, since that is
Figure 27 T1-weighted images after impregnation of an extrudate with where the catalytic processes occur. Hence, the emphasis of
solution Ni EDTA 1:1 pH 7, and the corresponding 1D signal intensity this chapter has been on methods that help provide insight
profiles as a function of the position inside the catalyst body. Reprinted into catalysis. Methods that provide only bulk information
from Espinosa-Alonso, L.; Lysova, A. A.; De Peinder, P.; De Jong, K. P.; were described in less detail in this review. Consequently, we
Koptyug, I. V.; Weckhuysen, B. M. J. Am. Chem. Soc. 2009, 131(18), emphasized some of the new developments in surface-sensitive
65246534, with permission. imaging since they provide alternative ways to get 3D infor-
mation about catalytic materials. The ultimate goal of charac-
extrudate (blue external ring). It took 90120 min (images not terization is not just to provide pretty pictures but also to
shown) to get a uniform distribution of this complex. This time contribute to our understanding of catalytic phenomena.
was expected according to a liquid-phase diffusion transport of Many of the characterization techniques operate only in a
[Ni(edta)]2 when limited interactions between the complex vacuum environment; hence, it is difficult to perform charac-
and the supports surface take place. Namely, it is assumed that terization on an operating catalyst. Photons are easier to get in
[Ni(edta)]2 has a smaller diffusion coefficient than [Ni and out of a reactor than electrons, so naturally we see more
(H2O)6]2 since it is a bulkier complex. Moreover, electrostatic emphasis on x-ray and neutron methods for in situ studies.
interactions between the complex and alumina surface are not Traditionally, these spectroscopies lacked spatial resolution,
very strong when the solution pH is close to the pzc of the but more recent improvements allow the resolution to
support. The 1D signal intensity profiles as a function of approach subnanometer levels when using x-rays. We present
the position inside the extrudate are also presented. Close to below a few examples using x-rays and electrons where a direct
the edges, the NMR signal intensity remains constant with time correlation was made between the observed 3D information
after impregnation, since at these working conditions, relaxation and catalytic reactivity.
of water protons in the presence of [Ni(edta)]2 is fast enough. An important issue is the oxidation state of the catalyst
On the other hand, in the core, where no [Ni(edta)]2 is present during reaction conditions. In a recent report from the group
after 5 min, water protons do not have time to relax, and their of Jeroen van Bokhoven,58 we learn how the state of the
signal is suppressed. As [Ni(edta)]2 diffuses to the core, water catalyst can be monitored on the subsecond time scale.
protons in that region relax faster and ultimately have enough Insights into the structural changes that occurred during igni-
time to relax, recovering the maximum signal. Since these 1D tion were obtained with quick extended x-ray absorption fine
profiles show NMR signal intensities and not concentrations, structure (QEXAFS). Figure 28 shows the spectra that were
no conservation of the area under the curves of Figure 27 is recorded with a time resolution of 0.5 s. For clarity, not all
expected. recorded spectra are shown. As soon as the ignition starts, the
MRI was also able to visualize the transport of Ni2 when two white line increases in intensity. After only 9 s, the changes in the
different species, such as [Ni(H2O)6]2 and [Ni(edtaHx)](2x), spectra were complete. In this time period, the conversion of
were present inside the catalyst body. After 2 h, the former was carbon monoxide increased from 53% to 89% (Figure 28(b)).
present along the cross section of the extrudate, while the latter The isosbestic points in Figure 28(a) indicate that there is
remained in the outer rim of the catalyst body. This information a direct conversion of reduced platinum to partially oxidized
enabled the use of MRI in a quantitative manner for determining platinum. The in situ HERFD XAS and QEXAFS data suggest
the [Ni(H2O)6]2 concentration distribution in the presence of that oxidized platinum plays an active role in generating
[Ni(edtaHx)](2x). Additionally, MRI provided indirect infor- high activity. As soon as the surface is sufficiently depleted of
mation on the interactions of different Ni2 complexes with each carbon monoxide, oxygen reacts with the platinum surface,
other and with the surface of the support. These interactions, with a simultaneous increase of rate of oxidation of carbon
124 Imaging of Heterogeneous Catalysts

1.5

1.2
Normalized
absorption

0.9

11 580 11 600 11 620


(a)
Energy (eV)

100

90

80

70
CO conversion %
60

50

40
470 471 472 473 474 475
(b) Temperature (K)
Figure 28 Pt L3-edge XANES of 2 wt% Pt/Al2O3 recorded in QEXAFS mode (a) taken at start of ignition (blue) and 1.5 s (red), 4 s (green), 6.5 s
(orange), and 9 s (black) after the start of ignition during heating at a rate of 2 K min1; (b) percentage conversion of carbon monoxide during ignition,
color coding of the squares correlates to the spectra in (a). Reprinted from Singh, J.; Alayon, E. M. C.; Tromp, M.; Safonova, O. V.; Glatzel, P.;
Nachtegaal, M.; Frahm, R.; van Bokhoven, J. A. Angew. Chem. Int. Ed. 2008, 47(48), 92609264, with permission.

monoxide. This decreases the concentration of carbon rich environment. As the temperature increases, some of the
monoxide in the gas phase and further depletes the surface carbon monoxide is converted and increasingly desorbs from
of carbon monoxide and subsequently increases the extent the platinum surface. At the ignition temperature, oxidic plat-
of surface oxidation, which additionally enhances the rate inum forms and the rate suddenly increases. At high activity
of reaction. The result is the autocatalytic enhancement in and temperatures above the ignition temperature, the particles
conversion. Figure 29 shows a diagram that gives an over- are largely oxidic, which is proposed to be required to generate
view of the oxidation of carbon monoxide over supported the highly active state of the catalyst (Figure 29).
platinum nanoparticles. Below the ignition temperature, the While the electron tomography involves tilting of the sam-
surface is covered with carbon monoxide, and the reaction ple to obtain views from multiple directions, we demonstrated
rate is low and determined by the desorption of carbon an alternate approach that involves the use of spherical catalyst
monoxide. At these temperatures, the platinum particles are supports in which we can image the particles edge-on, and due
reduced with adsorbed carbon monoxide, even in an oxygen- to their random orientations, we can now image all possible
Imaging of Heterogeneous Catalysts 125

Alumina
Partially oxidized
platinum,
high rate of reaction
O O

C C

Alumina
472 K Partially desorbed
carbon monoxide
455 K

439 K
O O O O
422 K
C C C C
390 K
340 K
Alumina
308 K
Platinum with adsorbed
carbon monoxide,
11 550 11 560 11 570 11 580 11 590 11 600 low rate of reaction
Energy (eV)

Figure 29 Schematic diagram showing the state of the Pt catalyst surface at the light off phase during CO oxidation over 2 wt% Pt/Al2O3.
Reprinted from Singh, J.; Alayon, E. M. C.; Tromp, M.; Safonova, O. V.; Glatzel, P.; Nachtegaal, M.; Frahm, R.; van Bokhoven, J. A. Angew. Chem. Int. Ed.
2008, 47(48), 92609264, with permission.

reduction states, showing clearly how rough surfaces can be


2 nm
created on metal particles. These images show that the nature
(111) Rh of surface sites in metal particles is not a function of size alone.
In similarly sized particles, one can have very different surface
(100)
coordination leading to marked differences in activity. Further,
it is commonly thought that oxidation will lead to spreading
and wetting of the metal oxide on the support. However, we
find that noble metals, such as Pd or Rh, form oxide particles
that remain 3D in shape. A slight increase in size is caused by
swelling of the particle due to a greater mass and the lower
density of the oxide. It is the difference in specific volume of
SiO2 the metal and metal oxide phases that gives rise to this restruc-
support turing, leading to enhanced activity and altered selectivity.
The nature of Cu catalysts for methanol synthesis has been
of much interest. The work at the Topsoe laboratories60 has
Figure 30 Profile view images of Rh/SiO2. Particles are nearly
cubo-octahedral and exhibit (111) and (100) facets. Reprinted from reported the use of in situ TEM to study changes in the catalytic
Kalakkad, D.; Anderson, S. L.; Logan, A. D.; Pena, J.; Braunschweig, E. J.; surfaces after exposure to the gas phase. Time-resolved mea-
Peden, C. H. F.; Datye, A. K. J. Phys. Chem. 1993, 97(7), 14371444, with surements of the methanol synthesis reaction over a Cu/ZnO-
permission. based catalyst reveal a transient methanol production that
depends on the pretreatment gas. Specifically, the methanol
production initially peaks after a pretreatment with an inter-
orientations with respect to the support in a single TEM mediate mixture of H2 and CO (2080% H2 in CO). The
image.4 This eliminates the need for sample tilting and allows activity measurements were compared to environmental trans-
us to study the 3D shapes of metal particles very readily. The mission electron microscopy (ETEM) observations of Cu nano-
edge-on views also permit correlations to be made between particles supported on ZnO during exposure to comparable
surface structure and reactivity. Figure 30 shows a HRTEM reaction conditions. The ETEM images reveal a gas-dependent
image of Rh/SiO2 after reduction in H2 at 500  C.59 The Rh morphology of the Cu nanoparticles with a marked flattening
particles exhibit well-defined low index facets. Figure 31 shows for a gas mixture of H2:CO 1:1. Figure 32 shows shape
an image of Rh particles after oxidation and low-temperature changes in the Cu/ZnO catalyst that is used for methanol
126 Imaging of Heterogeneous Catalysts

synthesis as a function of gas atmosphere. The gas-dependent change from g-Al2O3 to boehmite at 473 K with a consequent
morphology of the Cu nanoparticles provides a consistent loss of surface area. Likewise, mesoporous silica SBA-15 suffers
explanation of the observed coupling between the transient from collapse of the well-ordered mesoporous structure when
methanol production and pretreatment conditions. These heated to 473 K in liquid water, resulting in loss of its surface area
examples demonstrate that the 3D imaging methods can pro- and structural integrity. In a recent study, Pham et al.62 demon-
vide important information for helping interpret catalytic strated a simple and inexpensive approach for modifying the
behavior in complex, multicomponent catalysts. surfaces of oxide supports so as to make them hydrothermally
In recent years, there is increasing interest in the conversion of stable in liquid water at 473 K. The approach involves the depo-
biomass-derived reactants into fuels and chemicals. Catalysts for sition of a thin film of carbon, generally around 10 wt% carbon,
the production of biorenewable chemicals must operate under derived from simple sugars, such as sucrose. To confirm the
aqueous-phase conditions, generally at temperatures in excess of presence of carbon on the pore walls of SBA-15, the authors
473 K. Conventional oxide supports designed for gas-phase reac- acquired elemental carbon maps via EFTEM. Elemental carbon
tions are not suitable for aqueous-phase reactions at these ele- maps of the SBA-15-based samples are shown in Figure 33,
vated temperatures. For example, alumina undergoes a phase where bright red regions indicate the location of carbon in the
EFTEM image at the carbon K edge. The uncoated SBA-15 particle
is dark in the map (b), indicating that carbon is not present. For
reference, the underlying carbon support film is visible in the
2 nm EFTEM map in Figure 1(b). The HRTEM image of carbon-coated
SBA-15 (c) is similar to that of uncoated SBA-15 (a) since carbon
Rh
does not produce any additional contrast in this image. How-
ever, the EFTEM image of coated SBA-15 (d) shows bright red
regions showing the location of the carbon within the pores, and
the dark regions within SBA-15 correspond to the silica walls.
These images confirm that the carbon is able to coat the internal
SiO2 surfaces of the mesoporous silica SBA-15. From the EFTEM
support image of coated SBA-15, it might appear that carbon has filled
the pores of SBA-15. However, N2 sorption isotherms obtained
from the coated samples are very similar to the uncoated SBA-15,
Figure 31 HRTEM image of Rh/SiO2 after oxidationreduction cycling.
The catalysts show higher activity and altered selectivity due to the indicating a narrow pore size distribution. This example demon-
rougher exposed surfaces compared to the annealed state, shown in strates how the elemental analysis signals in a TEM can provide
Figure 8.1.3. Reprinted from Kalakkad, D.; Anderson, S. L.; Logan, A. D.; information on 3D structures in heterogeneous catalysts.
Pena, J.; Braunschweig, E. J.; Peden, C. H. F.; Datye, A. K. J. Phys. Chem. The final example we present relates to the study of catalyst
1993, 97(7), 14371444, with permission. deactivation. It is known that catalysts lose activity when they

Cu(200), d = 0.18 nm 2 nm Cu(111), 2 nm 2 nm


d = 0.21 nm

Cu(111), Cu(111),
d = 0.21 nm d = 0.21 nm
Cu(111),
d = 0.21 nm

ZnO(011), ZnO(012), ZnO(011),


d = 0.25 nm d = 0.19 nm d = 0.25 nm
(a) (c) (e)

(110) (110)
(100) (100)
(110)
(111) (111)
(100) (111)
(b) (d) (f)

Figure 32 In situ TEM images (a, c, and e) of a Cu/ZnO catalyst in various gas environments together with the corresponding Wulff constructions
of the Cu nanocrystals (b, d, and f). (a) The image was recorded at a pressure of 1.5 mbar of H2 at 220  C. The electron beam is parallel to the [011] zone
axis of copper. (c) Obtained in a gas mixture of H2 and H2O, H2:H2O 3:1 at a total pressure of 1.5 mbar at 220  C. (e) Obtained in a gas mixture of
H2 (95%) and CO (5%) at a total pressure of 5 mbar at 220  C. Reprinted from Hansen, P. L.; Wagner, J. B.; Helveg, S.; Rostrup-Nielsen, J. R.;
Clausen, B. S.; Topsoe, H. Science 2002, 295(5562), 20532055, with permission.
Imaging of Heterogeneous Catalysts 127

(a) (b)
Carbon Carbon
support support

SBA-15 No carbon
seen in SBA-15

Carbon K
Zero loss energy loss
100 nm image image

(c) (d)

Carbon visible
CarbonSBA-15
on pore walls of
SBA-15

Carbon K
Zero loss energy loss
50 nm image image

Figure 33 HRTEM images of calcined (a) SBA-15 and (c) 10 wt% carbonSBA-15; elemental carbon maps of (b) SBA-15 and (d) 10 wt% carbonSBA-
15. The image shows how the carbon forms a conformal coating over the silica, helping to improve its hydrothermal stability. Reprinted from
Pham, H. N.; Anderson, A. E.; Johnson, R. L.; Schmidt-Rohr, K.; Datye, A. K. Angew. Chem. Int. Ed. 2012, 124, 1334013344, http://dx.doi.org/10.1002/
anie.201206675, with permission.

are used at elevated temperatures. The process of catalyst 7.05.7 Conclusion


sintering, growth of metal particles, is well documented but
the mechanisms of particle growth are still being debated. The biggest advance in recent years has been the improvement
The driving force for catalyst sintering is the increased surface in spatial resolution of electron microscopes. In terms of beam
free energy of nanoparticles compared with the bulk metal current and collection speeds in the electron microscope, there
surfaces. Sintering is particularly acute in catalysts such as is over a 100-fold difference between aberration-corrected and
automotive exhaust catalysts and catalysts used for steam conventional instruments. There is also the potential for per-
reforming of methane that operate at elevated temperatures. haps another 20-fold increase in beam current density from
Ostwald ripening, one of the mechanisms of sintering, is also investments in corrected optics and new source designs. The
responsible for the dissolution of Pt nanoparticles and their same advances in optics and sources could probably improve
redistribution that occurs in fuel cell electrocatalysts. While spatial resolution by another factor of two, or so (down to a
several models have been proposed to describe the kinetics of probe size of 0.25 A), at which point mechanical and elec-
catalyst sintering, they are often more useful to correlate tronic stabilities will dominate. Radiation damage is likely to
observed sintering rates than to describe the basic energetics limit the signal and resolution for most materials and is already
of the gasmetalsupport interface. Furthermore, most obser- driving future microscope development toward lower beam
vations of industrial catalysts are performed before or after use voltages. Finally, there have been significant improvements in
(ex situ), which make it difficult to infer the mechanisms detectors for collection of x-rays for elemental analysis, with
responsible for catalyst sintering. In this recent study,63 the improved solid angle for collection of x-rays and the ability to
authors performed observations of catalyst sintering via in process a high flux of x-rays. Likewise, we have come a long
situ TEM, which provides direct information about the mech- way toward low dose cameras with more efficient detection of
anism of sintering. The observed rates of disappearance of electrons that improve our ability to acquire images and to
individual nanoparticles allowed them to extract energetic perform energy-loss spectroscopy. The impact of all this new
parameters that help describe the evolution of the entire instrumentation on our study of materials is that it is now to
assembly of nanoparticles. This method is generally applicable resolve the location of all atoms in nanoparticles or amor-
to a broader range of catalyst systems and reaction environ- phous materials and the imaging and chemical identification
ments and may thus provide a more fundamental approach for of dopants, defects, and impurities with single atom resolu-
understanding and predicting the long-term behavior of cata- tion. The ability to record compositional and bonding maps in
lytic materials. Figure 34 shows the disappearance of a 2.5 nm three dimensions enables studies of microscopic inhomogene-
Ni particle when heated at 750  C in a 1:1 H2:H2O gas atmo- ities that may underlie the spatial variations in nanoscale
sphere at 3.6 mbar total pressure. materials. The chemical environment of specific surface and
128 Imaging of Heterogeneous Catalysts

0.0 s 2.0 s 4.2 s

6.0 s 7.6 s 7.8 s

Figure 34 Time-lapsed TEM images of MgAl2O4-supported Ni nanoparticles at 750  C in 1:1 H2:H2O at a total pressure of 3.6 mbar. The scale bar
in the images is 5 nm and the times are indicated relative to the start of observation (which is within a few minutes of reaching the operating
temperature). The time dependence of the ripening of an individual nanoparticle was used to extract relevant energetic parameters, which could be used
to predict the evolution of the collection of nanoparticles that constitutes this catalyst. Reprinted from Challa, S. R.; Delariva, A. T.; Hansen, T. W.;
Helveg, S.; Sehested, J.; Hansen, P. L.; Garzon, F.; Datye, A. K. J. Am. Chem. Soc. 2011, 133(51), 2067220675, with permission.

bulk sites in catalyst particles can now be explored one atom department at the University of New Mexico and at national
column at a time. The faster data acquisition opens new oppor- facilities such as the HTML at Oak Ridge National Lab and
tunities for 3D tomographic chemical imaging and real-time EMSL at Pacific Northwest National Labs. The author also
STEM-based environmental microscopy in gas or liquid cells. thanks the authors whose work is reproduced in the figures
For heterogeneous catalysts, this makes electron microscopy included in this chapter, each of whom is acknowledged in the
a universal and essential tool, and it is clearly being adopted as a figure captions.
workhorse in industrial laboratories. It is no longer just a
research tool and will soon reach the production floor just as
we see electron microscopes as an integral part of the
manufacturing of semiconductor devices. The advances in reso-
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2.15 Soft Chemistry Synthesis of Oxides
M Hayward, University of Oxford, Oxford, UK
2013 Elsevier Ltd. All rights reserved.

2.15.1 Introduction 417


2.15.2 Synthesis from Precursors 418
2.15.2.1 Co-Precipitation Precursor Routes 418
2.15.2.2 SolGel Precursor Routes 419
2.15.2.2.1 Inorganic polymer solgel precursors 419
2.15.2.2.1 Organic polymer solgel precursors 419
2.15.3 Synthesis in Solvents and Fluxes 420
2.15.3.1 Solvothermal Synthesis 420
2.15.3.1.1 Early transition-metal oxides 420
2.15.3.1.2 Complex manganese oxides 421
2.15.3.2 Flux Synthesis 422
2.15.4 Low-Temperature Topochemical Synthesis 422
2.15.4.1 Cation-Insertion Reactions 423
2.15.4.1.1 Intercalation into framework oxide phases 423
2.15.4.1.2 Intercalation into layered binary oxide phases 426
2.15.4.1.3 Intercalation into layered perovskite structures 427
2.15.4.2 Cation Deintercalation Reactions 429
2.15.4.2.1 a-NaFeO2-type phases 429
2.15.4.2.2 Lithium manganese oxides 432
2.15.4.2.2 Titanates 433
2.15.4.3 Anion Deintercalation Reactions 434
2.15.4.3.1 Cubic perovskite phases 434
2.15.4.3.2 RuddlesdenPopper phases 437
2.15.4.3.3 Reductive fusion of perovskite sheets 439
2.15.4.3.4 Structural selectivity 439
2.15.4.4 Anion-Insertion Reactions 440
2.15.4.4.1 Anion-deficient perovskites 440
2.15.4.4.2 RuddlesdenPopper phases 442
2.15.4.5 Redox-Neutral Topochemical Reactions 445
2.15.4.5.1 Cation-substitution reactions 445
2.15.4.5.2 Deintercalation 448
2.15.4.5.3 Redox-neutral intercalation 449
2.15.5 Conclusion 450
References 450

2.15.1 Introduction within the extended lattices of metal oxides and thus present
large energetic barriers to the diffusion of reagents.
Complex transition-metal oxides are of wide and enduring Typical ceramic synthesis strategies applied to the prepa-
interest due to the complex structural chemistry and broad ration of complex oxide phases involve heating mixtures of
range of physical behavior these phases exhibit. The synthesis binary metal oxides and/or metal oxy-acid salts (carbonates,
of complex oxides has therefore been the subject of extensive nitrates, etc.) at high temperature. Rapid reaction occurs ini-
study (Chapters 2.01 and 4.03). tially at the contact point between component phases and then
In contrast to gas-phase or solution-phase chemistry, where proceeds by slow interdiffusion between reactant particles to
the diffusion and mixing of reagents are relatively low-energy form product phases. Reactions of this form therefore require
processes, a characteristic feature of chemical reactions in the ionic diffusion over length scales defined by the particle size of
solid state is the low mobility of chemical species. This is reactants (typically 110 mm) in order to form homogeneous
especially true in the synthesis of metal oxides. As demon- products. While reaction rates can be increased by regular
strated by the high lattice energies and melting points of grinding to expose fresh reagents and by compressing samples
metal-oxide phases, there are strong bonding interactions be- to increase the degree of inter-grain contact, the intrinsically
tween small, highly charged oxide ions and metal cations. poor ionic diffusion in metal-oxide phases means that overall
These interactions act to resist the motion of chemical species reaction rates are slow and reactions require multiple heating

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00219-9 417


418 Soft Chemistry Synthesis of Oxides

periods (typically measured in days) at elevated temperature and as a result extensive long-range diffusion of species is
(T > 1000  C) to reach completion. However, even after pro- required to form homogeneous products.
longed heat treatment, the homogeneity of samples prepared An obvious strategy for reducing reaction times and lower-
by ceramic processes can often be poor. For example, the ing reaction temperatures is to prepare more homogeneous
reaction between two component oxides AO and BO2 will mixtures of reagents. For example, if the homogeneity and
form not only the desired ABO3 product, but also A2BO4 or intermixing of a solution of metal cations could be trapped
AB2O5 depending on the local stoichiometry of the reaction in a solid precursor, so that metal cations were mixed on an
mixture. Thus extensive heating and grinding can be required atomic length scale, much softer reaction conditions could be
for samples to reach equilibrium, and the contamination used to prepare homogeneous materials. However, simply dry-
of samples with low levels of impurity phases is common. ing a solution of metal salts will not prepare such a precursor
In addition, the extensive physical processing of materials due to the propensity of metal salts to crystallize into binary
required by ceramic synthesis (grinding, ball milling, and com- phases rather than solid solutions. Thus, for example, a mixed
pression) can also introduce impurities into samples. Thus, solution of metal nitrates will crystallize into a mixture of
it can be seen that ceramic routes are not optimal if high levels binary nitrate crystals when the solvent is driven off. While
of sample purity and homogeneity are required. this mixture of small crystals may be more homogeneous than
A second potentially undesirable feature of high- a mechanically ground sample, it is still far from homogeneous
temperature ceramic synthesis relates to product selection. As on the atomic length scale. More elaborate procedures are
noted above, there are considerable barriers to diffusion in therefore required to form suitable precursor materials.
solid oxide systems. These barriers are in fact so large that
mass transport contributions account for the majority of the
2.15.2.1 Co-Precipitation Precursor Routes
activation energy of a typical solidsolid reaction. Given that
the motion of chemical species is a feature common to all Rapid co-precipitation of metal cations from solution offers
solidsolid reactions, it follows that the activation energies of one method for preparing intimately mixed precursor phases.
competing solidsolid reactions tend to be comparable. Thus In the simplest case, rapid precipitation leads to the formation
at the elevated synthesis temperatures required to overcome of very small particles of binary metal salts in suspension. If
these activation barriers, the products of these competing these precipitated phases are sufficiently insoluble in the liquid
reactions are all energetically accessible, and enter an equilib- from which they were precipitated, the suspended particles will
rium with each other resulting in the formation of the most not ripen and grow, and a finely divided mixture of reagent
thermodynamically stable phase or mixture of phases. Thus we phases can be separated by filtration for subsequent heat
can see that, as a consequence of the large energetic barriers to treatment.
diffusion in solids, solidsolid reactions are generally per- More homogeneous precursor phases can be prepared if
formed under the influence of thermodynamic product selec- the reagent metal cations can be precipitated to form a solid-
tion. As a result, a large number of metastable product phases solution salt. For example, it has been observed that many
are synthetically inaccessible by this route. binary carbonates of divalent metals adopt calcite-type struc-
Motivated by the undesirable features of high-temperature tures related to that of CaCO3.5 The lattice parameters of these
solid-state synthesis, there has been a concerted effort to carbonate phases show little variation with the identity of the
soften the reaction conditions (lower the reaction tempera- metal cation, suggesting a high degree of cation miscibility
tures) required for the synthesis of complex oxides by applying between phases and further suggesting that materials contain-
a chimie douce approach.14 ing cation solid solutions can be formed.6 Thus, for example, if
Strategies can be split into three major strands: (NH4)2CO3 is added to a solution containing Ca(NO3)2 and
Mn(NO3)2, a Ca1xMnxCO3 solid-solution phase is precipi-
1. Methods that reduce the length scale over which solidsolid
tated in which calcium and manganese cations are statistically
diffusion must occur, by improving the mixing of reactant
distributed over the metal cation sites of the calcite lattice and
species and/or reducing the particle size of reagent phases.
are therefore homogeneously mixed on a unit cell length
2. Methods which lower the barriers to diffusion by utilizing
scale.7 Decomposition of this mixed-metal carbonate readily
an external medium or solvent to circumvent the need for
yields highly homogeneous calcium manganese oxide phases
extensive solidsolid reaction.
as no long-range cation diffusion is required during the sinter-
3. Low-temperature topochemical reactions which exploit the
ing process.
high mobility of particular components within extended
Similar procedures can be utilized to prepare mixed-metal
oxide phases, to bring about structure-conserving reactions
hydroxide precursor phases. Thus, for example, La0.5M0.5(OH)3
which form metastable phases.
(M Al, Cr, Fe, Co) precursor phases precipitated from solution
can be readily transformed into the corresponding LaMO3 pe-
rovskite phases at low temperature (600700  C).8 In this case,
2.15.2 Synthesis from Precursors there is some choice of precipitating agent. Sodium hydroxide
and potassium hydroxide have been widely used as agents to
As noted above, ceramic synthesis routes involve reacting mix- precipitate mixed-metal hydroxides. However, this usually re-
tures of binary metal oxides and metal oxo-acid salts (carbon- quires that the sodium and potassium cations are removed,
ates and nitrates). Even after extensive mechanical processing, typically by washing in hot water, after precipitation is complete
these mixtures are extremely inhomogeneous on the length and prior to thermal treatment. Therefore, the bases of nonmetal
scale of a typical mixed-oxide structural repeat unit (520 A), cations such as ammonium or substituted variants are usually
Soft Chemistry Synthesis of Oxides 419

preferred as these can be burned out of samples during the introduction of water into a mixture of rare earth and copper
sintering process leaving samples uncontaminated. Subsequent alkoxides would result in the preferential hydrolysis of the rare
sintering of co-precipitated precursor phases to yield highly earth alkoxides resulting in a highly inhomogeneous precursor
crystalline, homogeneous samples can be performed at much phase. The relative rates of alkoxide hydrolysis can be modified
lower temperatures than that would be required for ceramic by using substituted alkoxide ligands. Thus by using the ap-
syntheses. propriate metal alkoxide complexes a wide range of mixed-
metal oxides can be prepared via this precursor route.
An alternative strategy is to prepare mixed-metal alkoxide
2.15.2.2 SolGel Precursor Routes phases which can be hydrolyzed directly to form solgel pre-
The preparation of homogeneous precursor phases containing cursor phases. For example, a mixture of Ba(OCH2CH2OCH3)2
more than two or three different cations can be extremely and Ti(OCH2CH2OCH3)4 in 2-methoxyethanol (HOCH2-
challenging via co-precipitation routes. However by utilizing CH2OCH3) leads to the formation of the mixed-metal alkoxide
solgel chemistry, precursor phases which have homogeneous BaTi(OCH2CH2OCH3)6.12 Hydrolysis with excess water read-
distributions of large numbers of different cations can be read- ily yields a solgel precursor phase which can be used to
ily prepared.9,10 The term sol is generally used to refer to a prepare BaTiO3 at only 400  C, compared to the 1100  C
suspension or dispersion of colloidal particles. A gel is a required for ceramic synthesis.13
highly viscous fluid consisting of a polymer network which
contains large amounts of liquid within its structure. Thus, 2.15.2.2.1.2 Metal chelate gels
precursor materials prepared by solgel chemistry consist of As noted above, metal complexes, particularly those in aque-
intimately mixed arrays of coordinated metal cations or colloi- ous solution, are prone to hydrolysis and condensation poly-
dal particles, trapped within an extended polymer matrix, such merization. The addition of base to a solution of metal cations
that when the precursor phase is dried, the homogeneous can catalyze the rapid hydrolysis of the metal complexes pre-
mixture of metal cations present in solution/suspension is sent. However, this generally results in the precipitation of
retained in the resulting material. binary metal hydroxide particles, rather than the formation of
Solgel precursor phases can be split into two broad inorganic polymers. The rate of cation hydrolysis can be slo-
classes: inorganic polymeric materials and organic polymeric wed significantly if the metal centers are bound strongly to
materials. chelating ligands, allowing a polymeric network to form. For
example, the complexation of Fe(III) cations with ethylenedia-
mine tetraacetic acid (EDTA) can lower the equilibrium con-
2.15.2.2.1 Inorganic polymer solgel precursors
stant of hydrolysis by 22 orders of magnitude as shown in
Solgel precursor phases based on inorganic polymers contain
reactions [4] and [5]14:
continuous networks of MOMOM polymers, such that
the polymer chain is made from the trapped metal cations FeH2 O6 3 H2 O $ FeOHH2 O5 2 H3 O
which will ultimately form the product metal-oxide phase. [4]
K 103
Such inorganic polymer solgel precursors can be prepared
by two principal routes: the hydrolysis of metal alkoxides and    2
FeH2 O2 EDTA H2 O $ FeOHH2 OEDTA
the slow hydrolysis of strongly chelated metal cations.
H3 O [5]
25
K 10
2.15.2.2.1.1 Alkoxide hydrolysis
Metal alkoxides of the general formula M(OR)n, where R is an Utilizing this approach, precursor phases which incor-
alkyl group, are readily hydrolyzed as shown in reaction [1] porate large numbers of different metal cations can be
(Chapter 2.16). Hydrolysis can then be followed by dehydra- prepared. For example, solgel precursors suitable for the for-
tion or dealcholation to form condensed MOM links as mation of the high-Tc superconducting copper oxide phase
shown in reactions [2] and [3].11 Repeated hydrolysis steps Bi2Sr2CaCu2O8x can be readily prepared by adding EDTA
can be used to build up extended polymeric oxide networks: to an aqueous solution of the corresponding metal nitrates,
to achieve a cation:EDTA ratio of 1:1. Addition of ammonia to
MORn xH2 O ! MOHx OR nx xROH [1] adjust the acidity of the solution to pH 5, followed by gentle
heating to drive off water, leads to the formation of a glassy
M  OH HO  M ! M  O  M H2 O [2]
solgel precursor material, which can then be thermally treated
 M  OH RO  M ! M  O  M  ROH [3] to form the target Bi2Sr2CaCu2O8x phase.15

In order to prepare homogeneous precursor phases which


contain different types of metal cations, it is necessary to per- 2.15.2.2.1 Organic polymer solgel precursors
form cross-hydrolysis reactions to incorporate all the metal A further strategy for the preparation of solgel precursor
cations present in solution into the inorganic polymer chains. phases is the use of organic polymers to form a highly
This requires that the alkoxides of the different metal cations connected, extended, semi-rigid network containing a homo-
present have similar hydrolysis rates, which can be a significant geneous distribution of metal cations immobilized within
obstacle to the formation of complex oxide phases by this coordination sites. The inorganicorganic hybrid precursor
route. For example, rare earth alkoxides are much more readily can then be sintered into a homogeneous complex oxide
hydrolyzed than copper alkoxide complexes. Therefore, the phase by burning out the organic framework.
420 Soft Chemistry Synthesis of Oxides

The most direct way of preparing such a precursor is the is reversible, facilitating the control of particle size and crystal
addition of a water-soluble organic polymer, such as poly- growth.
acrylic acid [CH2CH(COOH)]n or polyvinyl alcohol [CH2CH
(OH)]n, to a solution of metal cations.10 Complexation of the
2.15.3.1 Solvothermal Synthesis
metal cations by the acid or alcohol residues of the organic
polymer chain leads to crosslinking and immobilization of Solvothermal reactions, in which a solvent is used as a reaction
metal cations within the precursor polymer network. Thus if medium in a sealed apparatus above its boiling point, have
a 10% solution of polyacrylic acid is added to a mixed solution been utilized to prepare an extensive range of complex oxide
of yttrium, barium, and copper cations, a viscous gel is formed phases.21,22 Such reactions utilize the autogeneous pressure
as the solution is concentrated by evaporation, which then sets which is generated under such conditions to modify the solva-
into an amorphous glassy precursor. Subsequent sintering of tion properties of solvents, and thus favor the dissolution of
this precursor yields YBa2Cu3Oz.16 insoluble oxide reagent phases. Taking water as an example,
In order to ensure that highly homogeneous precursor ma- the viscosity of this solvent decreases dramatically with increas-
terials are prepared by this method, the polymer chains must ing temperature, facilitating the diffusion of dissolved spe-
have a uniform complexing affinity for the different metal cies.23 In addition, the ionic product and dielectric constant
cations present in solution. This requirement can be readily of water are also strongly temperature dependent. These
achieved by the use of polymers with strong polydentate coor- changes have dramatic consequences on the solubility of
dination sites, such as EDTAethylene diamine polyamide, metal oxides in the temperature range typically employed for
that show a strong affinity for almost all metal cations.17 synthesis. For example, the solubility of the rutile polymorph
Organic polymer solgel precursors can also be prepared by of TiO2 increases by two orders of magnitude on heating to
the in situ polymerization of organic ligands which are chelat- 300  C.24 Thus, the products of solvothermal synthesis routes
ing metal centers. The most common chemical system used in are often strongly dependent on the synthesis temperature and
such processes is a combination of citric acid and ethylene pressure.
glycol, first described in the Pechini process.18 Citric acid is a
tridentate ligand which binds strongly to a wide variety of 2.15.3.1.1 Early transition-metal oxides
metal cations. Reaction with ethylene glycol leads to a rapid Hydrothermal synthesis has been used widely to prepare di-
esterification reaction, which can drive an efficient condensa- electric oxide phases containing early transition metals in their
tion polymerization reaction of the citric acid units. Thus if an group oxidation states (TiIV, NbV, and TaV). One of the most
aqueous solution of citric acid, ethylene glycol, and metal salts extensively studied phases is the ferroelectric BaTiO3. Conven-
is concentrated by heating to favor condensation polymeriza- tional preparation of this phase via a ceramic synthesis route
tion, a polyester network is formed trapping a homogeneous involves the repeated heating of mixtures of BaCO3 and TiO2 at
array of coordinated metal cations. The resulting precursor 1100  C.13 In contrast, the ferroelectric tetragonal polymorph
phase can be readily dried and sintered at low temperature to of BaTiO3 can be readily prepared by the hydrothermal reac-
form homogeneous complex oxide phases. tion of BaCl2, TiO2, and NaOH at 200  C.25 The much lower
Citric acid and related polymerizable organic ligands form reaction temperature employed clearly demonstrates the utility
strong bonds to a very wide variety of metal cations. This of water as a solvent to facilitate the diffusion of reacting
makes the citrate gel precursor route suitable for the synthesis species.
of a large number of complex oxide phases which contain a Interestingly, if Ba(OH)2 is used as the barium source in
variety of different metal cations.19,20 This broad applicability this reaction rather than BaCl2, the cubic polymorph of BaTiO3
is particularly valuable for the synthesis of phases which con- is prepared. It has been hypothesized that chloride ions facil-
tain solid solutions of metal cations in which the physical itate the nucleation of BaTiO3 crystals in some manner. This
properties of the materials are decisively dependent on sample enhances the crystal size of the hydrothermal product suffi-
homogeneity. ciently to stabilize the structural transition to the low-
temperature tetragonal polymorph of BaTiO3.25 Such interac-
tions and effects demonstrate the sensitivity of hydrothermal
2.15.3 Synthesis in Solvents and Fluxes reactions to subtle influences from spectator species. This has
motivated many detailed studies of the mechanisms of this
The conventional ceramic synthesis of mixed-metal-oxide class of reaction in order to utilize and control these features
phases requires cations to diffuse in the solid state over length of solvothermal chemistry.
scales defined by the particle size of the reagent materials. The Cation-substituted phases and solid solutions can also be
tight binding of metal cations within extended oxide lattices readily prepared by solvothermal methods. For example,
means that in general the rate of solid-state cation diffusion in phases across the entire Ba1xSrxTiO3 compositional range
oxides is low, necessitating high reaction temperatures for can be synthesized under the appropriate conditions.26 The
ceramic synthesis procedures. Rapid low-temperature synthesis rapid diffusion and intimate mixing of reagents in solution
of complex oxide phases can be facilitated if the diffusion of leads to products of high homogeneity with compositions
species occurs in a fluid medium, rather than in the solid state. which are in good agreement with the ratio of reagents used.
Thus by the use of molten fluxes or liquid solvents, in which Group 5 AMO3 (A Na, K; M Nb, Ta) perovskite phases
the diffusing species are soluble, the synthetic conditions for can also be readily prepared via solvothermal routes.2735 For
oxide synthesis can be softened. An additional advantage of example, direct reaction between Nb2O5 and sodium hydroxide
such a synthetic approach is that the dissolution process solutions readily yields crystals of the cubic perovskite-phase
Soft Chemistry Synthesis of Oxides 421

NaNbO3 with a cubic habit, at much lower temperatures than


that required for solid-state single-crystal growth. By lowering
the pH of the reaction, a metastable polymorph of NaNbO3
with the ilmenite structure is formed after 3 h.36 This further
emphasizes the sensitivity of solvothermal synthesis to the spe-
cific conditions employed. Indeed in this instance the reaction is
so sensitive to conditions that either raising the concentration of
YMnO3
NaOH in the reaction mixture (raising pH), or increasing the
reaction time, leads to the formation of the perovskite poly- Figure 1 The layered structure of hexagonal YMnO3 consists of sheets
morph of NaNbO3 in increasing quantities. of apex-linked MnO5 trigonal bipyramids.
The sensitivity of solvothermal synthesis to pH and other
reaction conditions can also be seen in the solvothermal prep-
aration of the pyrochlore-phase Pb2Ti2O6.37 Reaction of Pb(II) The decisive role that the average manganese oxidation state in
acetate and titanium n-butoxide in aqueous KOH yields the reaction medium plays in the solvothermal synthesis of com-
Pb2Ti2O6, an anion-deficient pyrochlore phase in which the plex manganese oxides can be demonstrated by tuning this
O0 anion site of the A2B2O6O0 lattice is vacant. When the parameter. For example, if the MnII:MnO4 ratio is adjusted to
concentration of potassium hydroxide in this synthesis is yield an average oxidation state of Mn3.5, REMn2O5 phases are
high, products are formed in which the PbII and TiIV cations produced rather than Mn(III) perovskite phases. Thus, for
are ordered on the A- and B-cation sites of the pyrochlore example, TbMn2O5 can be prepared according to reaction [7]41,43:
lattice, respectively. However, synthesis at lower KOH concen-
5TbNO3 3 3KMnO4 7MnCl2 26KOH
trations yields products in which the cations are statistically ! 5TbMn2 O5 15KNO3 14KCl 13H2 O [7]
disordered over both cation sites demonstrating the influence
of pH on the synthesis. Heating either anion-deficient pyro- Following the same strategy of manganese oxidation state
chlore product above 500  C leads to a transformation to a tuning, the Mn(IV) hexagonal perovskite phases 2HBaMnO3
perovskite structure, demonstrating the ability of solvothermal and 4HSrMnO3 can be readily prepared from a 4:3 ratio of
reactions to prepare metastable phases. KMnO4:MnSO4 in the presence of basic solutions of BaCl2 and
SrSO4, respectively.44,45 In the case of 2HBaMnO3, this leads
to a much more rapid synthesis than the extended ceramic
process required to prepare this phase.46 By raising the tem-
2.15.3.1.2 Complex manganese oxides perature during the synthesis of BaMnO3 to 420  C, and thus
The solvothermal synthesis of complex manganese oxides has the autogeneous pressure to 600 atm, the high-pressure 9R
been extensively studied due to the varied magnetic and elec- polymorph of the material is prepared,44 demonstrating a
tronic properties these phases exhibit38 (Chapter 4.03 and further parameter by which solvothermal synthesis reactions
4.11). The synthesis of complex manganese oxides under sol- can be controlled.
vothermal conditions is more complicated than that of the A wide range of mixed-valence MnIII/IV RE1xAxMnO3 perov-
early transition-metal oxides, due to the range of oxidation skite phases can also be prepared via this method.45,4750 For
states (MnIIMnIV) and nonstoichiometry (cation and anion example by heating the appropriate mixture of MnII and MnIV
deficiency) exhibited by the manganate phases. In high- salts in a basic solution containing Pr(NO3)3 and Ca(NO3)2,
temperature ceramic syntheses, the average manganese oxida- Pr1xCaxMnO3 phases with x 0.39, 0.46, 0.7, and 0.76 have
tion state present in product phases is controlled via the partial been prepared.51 This again demonstrates that the oxidation
pressure of oxygen in equilibrium with the solid-state reaction. state of the mixed-valent manganate product is directly defined
In the analogous solvothermal syntheses, manganese oxida- by the comproportionation of MnII and MnVII species.
tion states are controlled by the comproportionation of a Mn The majority of manganese perovskite product phases pro-
(II) salt and the Mn(VII) permanganate ion. Thus, for example, duced by solvothermal routes appear to be directly compara-
the reaction of Ho(NO3)3, KMnO4, and MnCl2 in alkaline ble, both structurally and in terms of magnetic behavior, to
solution readily yields the Mn(III) perovskite-phase HoMnO3 analogous phases produced by the ceramic method. However,
according to reaction [6].39 By utilizing this approach, crystals there are some exceptions. For example, the ceramic synthesis
of a wide range of REMnO3 (RE SmHo) cubic-type perov- of the MnIII/IV-phase La0.5Ba0.5MnO3 yields a simple cubic
skite phases have been prepared3941: perovskite phase in which the La3 and Ba2 cations are sta-
tistically distributed over the A-cation site of the perovskite
5HoNO3 3 KMnO4 4MnCl2 22KOH
! 5HoMnO3 15KNO3 8KCl 11H2 O [6] lattice.52 However, the solvothermal preparation of
La0.5Ba0.5MnO3 from a 7:3:5:5 ratio of Mn2:Mn7:Ba2:La3
Reactions of the smaller rare earths (ErLy Y) at higher in basic solution yields a tetragonally distorted perovskite
temperature, utilizing Mn2O3 as a source of manganese, phase in which the La3 and Ba2 cations are ordered into
yield hexagonal REMnO3 phases which adopt structures con- layers.53,54 This A-cation-ordered phase can be prepared via
sisting of sheets of apex-linked MnO5 trigonal bipyramids ceramic routes,52 but only in a two-step process in which an
(Figure 1).42 The high reaction temperatures of these syntheses A-cation-ordered, anion-deficient-phase LaBaMn2O5 is pre-
are required to decompose RE(OH)3 to the more reactive REO pared first and then topochemically oxidized as described in
(OH) as reflected by the variation in reaction temperature re- Section 2.15.4.4.1.2, to form the metastable cation-ordered,
quired for LuMnO3 (175  C) compared with YMnO3 (350  C). oxygen-stoichiometric material.
422 Soft Chemistry Synthesis of Oxides

2.15.3.2 Flux Synthesis superoxides (reaction [10]), which act as oxidizing agents
within the melt59:
Metal salts with low melting points can also be used as fluid
media in which to perform low-temperature solid-state 1
2MOH O2 ! M2 O2 H2 O [9]
2
reactions. An enormous variety of salt fluxes have been
utilized, with a particular emphasis of crystal growth from 3
2MOH O2 ! 2MO2 H2 O [10]
2
these media.55 However, by far the most useful class of flux
for oxide synthesis are the hydroxides of group 1 and 2 As a result, molten hydroxide fluxes can be employed to
metals.56 Simple binary hydroxides have melting points prepare metal oxides containing highly oxidized transition-
ranging from 272 (CsOH) to 512  C (Sr(OH)2) and readily metal centers under ambient oxygen partial pressures. For
form eutectic mixtures with melting points in the range example, by heating a mixture of Nd2O3 and elemental iridium
160325  C,57 and so can act as molten fluxes even at at 550  C within a KOH flux, the Ir(VI)-phase Nd2K2IrO7 is
modest reaction temperatures as demonstrated by the syn- formed, which contains isolated IrVIO6 octahedra imbedded
thesis of La2xMxCuO4 (M Na, K) from a NaOH/KOH flux within a neodymiumpotassium-oxide matrix.60 By compari-
at 300  C.58 son, the preparation of the Ir(VI) double perovskite-phase
The extensive and adjustable acidbase chemistry of molten Sr2CaIrO6 via a ceramic route requires an applied oxygen pres-
hydroxides makes them among the best solvent systems for sure of 600 atm in order to stabilize the Ir6 cation.61 By
oxide phases. When molten, the auto-ionization equilibrium utilizing a strontium hydroxide flux, crystals of the highly
described in reaction [8] is established, in which H2O can be oxidized Rh(V) phases Sr3ARhO6 (A Li, Na) can be grown
considered an acid and O2 a base. from melts containing RhO2 and the corresponding AOH
hydroxide.62 The Sr3ARhO6 phases adopt K4CdCl6-type struc-
2OH $ H2 O O2 [8] tures and represent the first Rh(V) oxides prepared.
Hydroxide fluxes can also be used to prepare oxide phases
By analogy to the auto-ionization constant of water, Kw, the containing highly oxidized 3d transition-metal centers. For
dissociation constant of hydroxide melts, Kd, is defined as example, the Fe(IV)-containing RE0.5Sr1.5FeO4 (RE Nd, Sm,
Kd [H2O][O2], with pH2O log10[H2O] being a measure Eu) phases can be readily prepared from the correspond-
of acidity in hydroxide fluxes analogous to pH in aqueous ing lanthanide oxide, strontium hydroxide, and iron oxide
systems. The dissociation constant Kd is observed to be strongly in a KOH flux.63 Similarly, the Ni(IV)-containing phases
dependent on temperature and on the identity of the metal Ba6Ni5O15 and BaNiO3 can be prepared from nickel oxide
cations present, with cations of high charge density favoring and barium carbonate in a KOH flux.64,65 The ceramic synthe-
greater dissociation. Thus, the pH2O (acidity) of a hydroxide sis of complex oxide phases containing Fe(IV) or Ni(IV) centers
flux can be controlled by selecting an appropriate reaction usually requires high oxygen pressures.66,67
temperature and metal counterions and then by adjusting the Thus by employing hydroxide fluxes as strongly oxidizing
level of hydration of the melt, by adding water or removing it environments for low-temperature synthesis, an extensive
by evaporation. range of complex oxides containing highly oxidized transition-
This acidity adjustment is often decisive to the success of
syntheses as the solubility of metal cations in hydroxide fluxes metal centers can be prepared.56
is strongly dependent on the pH2O of the melt. By carefully
controlling this parameter, initially to dissolve the reagent
cations and then to precipitate (crystallize) them as ternary 2.15.4 Low-Temperature Topochemical Synthesis
and quaternary phases, a wide range of complex oxides can
be prepared, many of which are metastable and unattainable Solid-state reactions performed at low temperature can utilize
by ceramic methods.56 large differences between the rates of solidsolid diffusion of
A particularly useful aspect of flux synthesis, with regard to the different ions present in complex oxides, to prepare novel
soft chemistry, is the preparation of highly oxidized phases metastable phases. For example, in certain complex oxides
from metal hydroxide fluxes. As noted in Section 2.15.4.3.1, particular classes of ion are observed to be significantly more
at elevated temperatures complex oxides are in equilibrium mobile, at a given temperature, than the remainder of the host
with the oxygen partial pressure in the atmosphere in contact phase in which they reside. As a result, these highly mobile
with their surfaces according to reaction [31]. Due to the species can be inserted into, or removed from, host phases
favorable entropy change on oxygen release, the oxygen con- under conditions in which the remaining constituents of the
tent of product phases tends to decline as the synthesis tem- host lattice are effectively immobile. The resulting chemical
perature rises. As a result, the preparation of complex metal transformations are described as topochemical because they
oxides containing transition metals in elevated oxidation states conserve the basic topology of the parent complex oxide phase.
can be extremely challenging if the reagent phases are highly The term topotactic is often used interchangeably with
refractory and thus only reactive at high temperature. topochemical; however, it should be noted that topotactic
The use of metal hydroxide fluxes can alleviate these prob- has a more crystallographic meaning, as it also requires the
lems in two ways. First, by acting as a fluid transport medium orientation of crystallites in the product phase to be correlated
and increasing the rate of cation diffusion, metal hydroxide with those of the starting material. The conservation of struc-
fluxes lower the required reaction temperature, favoring more ture observed in low-temperature topochemical reactions is in
oxidized products. Second, hydroxide fluxes can react with stark contrast to conventional high-temperature ceramic syn-
atmospheric oxygen to form peroxides (reaction [9]) and thesis, in which there is generally no relation between the
Soft Chemistry Synthesis of Oxides 423

structures of reagents and products. By utilizing this structural 2.15.4.1.1 Intercalation into framework oxide phases
conservation and carefully selecting the initial complex Transition-metal cations in high oxidation states form strong
oxide phase, topochemical reactions enable a degree of synthe- networks of metaloxygen covalent bonds in the binary oxides
sis planning and product targeting unavailable in high- they form. As a result, these phases tend to adopt structures
temperature synthesis routes. which optimize the geometry of these metaloxygen interac-
The large difference in mobility between the mobile species tions at the expense of more conventional nondirectional,
and the host lattice observed under soft chemical conditions Coulombic, close-packing considerations. In addition, the
corresponds to a large difference in reactivity. This difference in high cation charge of the transition-metal centers strongly
reactivity can be exploited to enable some kinetic control to be disfavors face-sharing and edge-sharing connectivity between
exerted over the outcome of solid-state reactions. By perform- neighboring metaloxygen polyhedra, driving the prevalence
ing reactions at temperatures where there is insufficient ther- of corner-sharing MOx polyhedral networks. As a consequence
mal energy for the host lattice to respond to changes in the of these factors, the binary oxides of highly oxidized transition
composition or structure of the overall phase, solid-state re- metals often exhibit quite open structures which include large
actions can be performed in which the products are those numbers of vacant coordination sites. Intercalation of cations
which form fastest, rather than those which have the most into these sites allows the topochemical reduction of the host
thermodynamically stable structures and/or compositions. phases to form metastable intercalation compounds.
The resulting product phases are metastable and generally
synthetically inaccessible by conventional high-temperature
synthesis routes. Thus, it can be seen that in contrast to the 2.15.4.1.1.1 ReO3-type hosts
soft chemical synthesis routes described above, topochemical Small electropositive cations can be readily intercalated into
syntheses do not attempt to overcome the intrinsically poor dense oxide host phases which contain suitable cation vacan-
rates of solidsolid diffusion in the reactions of complex ox- cies within their extended frameworks. ReO3 adopts a structure
ides. Instead, these synthetic strategies make use of the refrac- consisting of a three-dimensional (3D) network of corner-
tory nature of the complex oxide host lattices to set up a sharing ReO6 octahedra (Figure 2).5 This framework is
situation in which one component of a complex oxide phase topologically identical to the TiO6 network in the mineral
is much more reactive than the remainder, to facilitate the perovskite, CaTiO3 (Figure 2). As such the structure of ReO3
preparation of metastable complex oxide phases. contains large vacant cation sites which would be occupied by
The low-temperature topochemical chemistry of complex the A-cations in ABO3 perovskite phases. These empty sites will
oxides described below is organized with respect to the identity readily host inserted cations as demonstrated by the reaction
of the mobile species. It should be noted, however, that the of ReO3 with lithium iodide which results in the formation of
species added or removed from the parent oxide phase must Li0.2ReO3 as shown in reaction [12]68:
be electrically neutral to conserve the electroneutrality of the x
xLiI ReO3 ! Lix ReO3 I2 0 < x < 0:2 [12]
product. Thus, the addition of a cation or removal of an anion 2

will reduce the host phase and conversely the addition of an Using the more powerful reducing agent n-butyllithium,
anion or removal of a cation will lead to a formal oxidation. greater levels of lithiation can be achieved, ultimately leading

2.15.4.1 Cation-Insertion Reactions


In order to effectively insert cations into metal-oxide host
lattices in a topochemical manner, a number of conditions
need to be met.

1. There must be intercalation sites within the host framework


which can accommodate the inserted cations. These sites ReO3 CaTiO3
can either be existing vacant sites within a close-packed
anion framework, or cation sites between weakly bound
structural layers.
2. The host lattice must contain reducible metal centers. The
insertion process is accompanied by a reduction of the host
BuLi
lattice as shown in reaction [11]. Formally, a neutral species
is inserted into the metal-oxide host which auto-ionizes to
yield a cation, donating the resultant electron to the frame-
work, which it formally reduces:

A ! An ne [11] ReO3 Li2ReO3

Figure 2 The structures of ReO3 and CaTiO3 perovskite. Insertion of


3. There must be ample mobility of both the inserted cation lithium into ReO3 drives a cooperative rotation of the ReO6 polyhedra to
and the donated electron to allow penetration of the bulk convert the 12-coordinate A-site into a pair of 6-coordinate sites
solid, not just the surface. occupied by lithium.
424 Soft Chemistry Synthesis of Oxides

to the Re(IV)-phase Li2ReO3.69,70 Subsequent oxidation with Larger levels of hydrogen insertion are achieved using the
ethanol can partially delithiate the material, allowing the prep- spill-over method.76 In this process, small particles of plati-
aration of LiReO3 and Li0.35ReO3. Neutron powder diffraction num are added to the sample. On exposure to hydrogen gas at
studies have revealed that the lithium inserted into the ReO3 room temperature, these particles catalyze the cleavage of the
network is accommodated within octahedral sites within the HH bond in H2 and so act as a source of atomic hydrogen,
highly distorted ReO3 framework. The ReO6 octahedra un- which is then inserted into the ReO3 lattice. Using this tech-
dergo a cooperative rotation around the h111i body diagonal nique, compositions in the range HxReO3 (0 < x < 1.36) have
of the cubic unit cell, to convert the 12-coordinate cavity in the been prepared. After auto-ionization, the hydrogen is incorpo-
ReO3 network into two edge-sharing octahedral interstitial rated into the structure of ReO3 as hydroxide ions, which drive
sites as shown in Figure 2.71 Formation of Li2ReO3 fills both a significant cooperative tilting distortion of the Re(O,OH)6
of these sites to form a structure consisting of chains of face- octahedra.76 Nuclear magnetic resonance (NMR) studies at
sharing MO6 octahedra which share edges. Partial delithiation low temperature suggest that the inserted protons are mobile
to form LiReO3 results in an ordered arrangement of Re(V), Li at temperatures above T > 235 K.77
(I), and vacancies within the same anion framework. Hydrogen can also be readily inserted into WO3 using
Lithium intercalated into the homologous oxide WO3 is zinc in hydrochloric acid as a reducing agent according to reac-
accommodated in a different manner. Reaction of WO3 with tion [14].78,79 Compositions in the range HxWO3 (0 < x < 0.6)
n-butyllithium allows the preparation of LixWO3 (0  x  0.67) can be prepared in this way, which can be considered as mixed-
at ambient temperature.72 In the resulting materials, the WO3 oxide/hydroxide phases like HxReO3:
host lattice undergoes a cooperative distortion which converts x x
75% of the large 12-coordinate A-cation sites into 4-coordinate WO3 Zn xHCl ! Hx WO3 ZnCl2 [14]
2 2
rectangular planar sites which are occupied by lithium
(Figure 3).68 Full occupation of these fourfold sites would
2.15.4.1.1.2 MO2 rutile-type hosts
result in materials of composition Li0.75WO3 suggesting that
The structure of the rutile polymorph of TiO2 is widely adopted
the low level of lithium insertion which can be achieved for
WO3, compared to ReO3, has a structural origin. by the dioxides of other tetravalent transition metals. The
structure can be described as a hexagonally close-packed array
In contrast, NaxWO3 (0  x  0.9) phases prepared at
of oxide ions with the M4 transition-metal cations occupying
high temperature accommodate sodium ions within the 12-
coordinate cation sites of the host lattice with a minimum of half of the octahedral coordination sites in this framework to
form an edge-sharing network of MO6 octahedra (Figure 4).5
distortion to the WO3 network, consistent with the larger size
While the rutile structure is based on close packing, it still
of the sodium cation.73 This undistorted lattice can accommo-
date sodium cations up to a composition of Na0.9WO3. Thus, contains a large number of available coordination sites, into
which additional cations can be inserted. Most notably there
rather counter-intuitively, it is possible to insert a higher con-
are still large numbers of vacant octahedral and tetrahedral
centration of large sodium ions than small lithium ions into
the WO3 network, due to the large lattice distortion required sites, which form chains parallel to the crystallographic c-axis
in the latter case. of the structure. Thus, it is no surprise that reaction with
In addition to metal cations, hydrogen can also be interca-
lated into metal-oxide lattices. Reaction at high temperature
leads to the removal of oxygen from the extended metal
oxygen lattice as described in detail in Section 2.15.4.3.
However, at low temperatures reductive intercalation reactions
are possible.
Insertion of hydrogen into ReO3 is achieved simply by
boiling in water, according to reaction [13].74,75 The resulting
gold lustrous material is thought to have a limiting composi-
tion of H0.4ReO3:
TiO2 rutile
1 xReO3 xH2 O ! Hx ReO3 xHReO4 [13]

BuLi

LiMoO2 Cation ordered NiAs


WO3 Li0.75WO3
Figure 4 The rutile polymorph of TiO2. Lithiation of MoO2 inserts
Figure 3 Reaction with BuLi inserts lithium into four-coordinate sites lithium into octahedral sites to form a cation-ordered variant of the NiAs
within the structure of WO3. structure.
Soft Chemistry Synthesis of Oxides 425

n-butyllithium leads to the reductive intercalation of lithium


into MO2 (M Mo, Ru, Os, Ir) rutile phases.80 While initial
reports indicated that lithiation was possible up to composi-
tion of LixMO2 (x 1.31.5) for these host phases, in subse-
quent structural studies only limited compositions with x < 1
are reported. Detailed structural analysis of LiMoO281 and
Li0.9RuO282 reveals that the lithium in these materials is ac-
commodated exclusively within octahedral coordination sites, MgAl2O4 spinel
and that at a composition of LiMO2 the resulting structure can
be related to a cation-ordered variant of the NiAs structure
shown in Figure 4.
Lithiation of rutile-type WO2 cannot be achieved using
chemical intercalating agents; however, lithium insertion is
possible electrochemically,80 suggesting that the chemical
agents employed are not sufficiently reducing. The rutile
phases of VO2, NbO2, and ReO2 however show no reactivity 16d octahedral sites 8a tetrahedral sites
either chemically or electrochemically to lithium intercalation.
It has been observed that the rutile phases which do undergo
lithium-insertion reactions are all metallic. This has prompted
the hypothesis that metallic conductivity is a necessary prereq-
uisite for reactivity, as a metallic host lattice can readily trans-
port the reducing electron and also efficiently screen the
polarizing influence of the Li cations. However, lithiation-
unoccupied unoccupied 8b and 48f
insertion reactions performed at temperatures above the
16c octahedral sites tetrahedral sites
metalinsulator transition of VO2 (67  C) did not incorporate
lithium either, suggesting that metallic conductivity may be a Figure 5 The occupied and unoccupied cation-coordination sites in the
necessary but not sufficient condition of lithium intercalation MgAl2O4 spinel structure.
into rutile phases.
TiO2, MnO2, and CrO2 exhibit only modest lithiation. lithium into the spinel host phase, up to a limiting composi-
Reaction with n-butyl lithium yields limiting compositions of tion of Li1.3Fe3O4, while electrochemical insertion can add
Li0.3TiO2, Li0.2MnO2, and Li0.8CrO2. It has been postulated further lithium to produce the Fe(II)-phase Li2Fe3O4.83
that the smaller size of these first-row transition-metal cations The lithium-insertion process in spinels is not entirely topo-
leads to smaller, less flexible host structures which cannot chemical. Lithium is inserted into the 16c octahedral coordi-
accommodate the lattice expansions and distortions which nation sites in Fe3O4. Associated with this insertion, there is a
occur on cation insertion. migration of iron cations from the 8a tetrahedral sites to the
16c octahedral sites within the host lattice. As a result, mate-
2.15.4.1.1.3 AB2O4 spinel-type hosts rials of composition LiFe3O4 have a partially ordered rock salt
In contrast to the ReO3 and rutile host lattices, which contain structure with iron cations on the 16d sites and a 1:1 disor-
transition metals in high oxidation states, compounds which dered array of lithium and iron cations on the 16c sites.83 Thus,
adopt structures related to that of the mineral spinel, MgAl2O4, lithiation proceeds according to reaction [15]. It should be
typically contain metals in lower oxidation states consistent noted that the [Fe2]16dO4 framework is retained throughout
with the increased degree of face-sharing between MOx coor- the insertion process:
dination polyhedra in this structure type.5  3  h 2=3 i
The spinel structure is rather complex and based on close Fe 8a Fe2 O4 xLi
  16dh i
packing (Figure 5). Described in the face-centered cubic (FCC) ! Lix Fe 2=3
Fe2 2=3 O4 [15]
space group Fd3m,  the structure consists of a cubic close- 16c 16d

packed array of oxide ions with Al3 cations occupying 1/2 of Further lithiation to form phases of composition LixFe3O4
the 32 octahedral interstitial sites (16 per cell, assigned the (1 < x < 2) proceeds via insertion of lithium ions into the 8b
symmetry label 16d) and Mg2 cations occupying 1/8 of the and 48f tetrahedral coordination sites, to yield materials with
64 tetrahedral sites (eight per cell, symmetry 8a) in each unit both octahedrally and tetrahedrally coordinated lithium cat-
cell. Therefore, it follows that in each unit cell there are 16 ions.83 Lithium insertion into Mn3O484 and Co3O485 proceeds
empty octahedral sites (16c) and 56 empty tetrahedral sites via a similar mechanism.
(which are split on symmetry grounds into two sets 8b and Ternary oxides such as LiM2O4 (M Ti, V, Mn) also adopt
48f) into which small cations can be inserted. spinel structures in which the transition-metal cations are ac-
A large variety of oxide phases adopt spinel structures in- commodated within the 16d octahedral sites and the small
cluding the binary oxides Mn3O4, Fe3O4, and Co3O4. Fe3O4 lithium cations in the 8a tetrahedral sites. The lithium-
adopts the inverse spinel structure in which, due to crystal field insertion mechanism adopted by these phases is dependent
effects, FeIII centers are located on the 8a tetrahedral sites and a on the identity of the transition-metal ion. Lithiation of
1:1 mixture of FeII and FeIII centers is located on the 16d LiTi2O4 follows a mechanism similar to that of the M3O4
octahedral sites. Reaction with n-butyllithium readily inserts (M Mn, Fe, Co) phases. Lithium insertion into the octahedral
426 Soft Chemistry Synthesis of Oxides

16c sites is accompanied by cation migration from the tetrahe-


dral 8a to the octahedral 16c coordination sites.86 As a result,
Li1xTi2O4 (x > 0) phases adopt cation-ordered rock salt-like
structures. In contrast, lithium insertion into LiMn2O4 occurs
without cation migration. Thus, Li2Mn2O4 contains lithium
cations in both 8a tetrahedral and 16c octahedral coordina- Na2S2O4/H2O
tion sites84,87 despite the potential for unfavorable Columbic
interactions between lithium cations in these two coordina-
tion sites.
LiV2O4 exhibits a lithiation mechanism which is interme-
diate between that of LiTi2O4 and LiMn2O4. At low levels of
lithiation, cations are inserted into the 16d octahedral sites of
Li1xV2O4 (0 < x < 0.5) with no accompanying migration.88
However as the lithium content rises above Li1.5V2O4, cation a-MoO3
migration does occur to yield a cation-ordered rock salt struc- [Na(H2O)n]xMoO3
ture for the V(III)-phase Li2V2O4.
The cation migration observed during the lithiation of spi- Figure 6 Reaction with sodium dithionite reductively intercalates
nel phases can be attributed to structural features of the host hydrated sodium ions into a-MoO3.
lattice. As noted above, cations within the ReO3 and rutile
structures are in high oxidation states and, as a result, are as demonstrated by the large expansion in the interlayer spacing
tightly bound within octahedral coordination sites so the acti- on intercalation as shown in Figure 6. Lithium, potassium, ru-
vation energy for cation migration is extremely high. In bidium, magnesium, and calcium analogs can also be prepared,
contrast, the cations located within the tetrahedral sites of the either by cation exchange as described in Section 2.15.4.5.1.2, or
spinel structure are in lower oxidation states and are located by electrochemical insertion from solutions of the corresponding
within coordination polyhedra which share faces with empty cations. Intercalation of unsolvated cations can be achieved via
interstitial sites. Consequently, the barriers to cation migration electrochemical reduction reactions in suitable nonaqueous sol-
are lower for the tetrahedral cations, and these cations can vents such as dimethoxyethane or dimethylsulfoxide.89
move through the host lattice at room temperature. Thus, we The layered nature of the structure of a-MoO3 means that
can see a general synthetic strategy for preparing metastable large cations can be inserted into this phase. By electrochemical
materials by utilizing the facile migration of some of the cat- reduction, large organic cations such as methylammonium or
ions within a structure, in combination with reductive interca- propylpyridinium can also be inserted to form layered inor-
lation, to induce cation order into extended oxide phases. ganic/organic hybrid phases.90 The reductive nature of the
insertion reactions is demonstrated by a change in the color
2.15.4.1.2 Intercalation into layered binary oxide phases of the material from white to dark metallic blue, which is
In addition to the framework oxide hosts described above, it is accompanied by a large increase in electrical conductivity. All
also possible to reductively intercalate cations into layered oxide intercalated phases react with strong oxidizing agents such as
host phases to facilitate the preparation of metastable phases. MnO4 and NO2 to recover unintercalated a-MoO3.89
Binary oxide phases of transition metals in high oxidation states The hydrogen-insertion chemistry of a-MoO3 is extensive.
can adopt layered structures consisting of sheets of linked MOx HxMoO3 (0 < x < 2) phases can be readily prepared by reaction
polyhedra. These sheets are then stacked within the material. As a with Zn/HCl,91,92 or by electrochemical insertion.89 H2MoO3
result, there is a strong network of covalent metaloxygen bonds has a deep green color, with less hydrogenated samples exhi-
within each neutrally charged metal-oxide layer. However, the biting deep red (1.55 < x < 1.7) and deep blue (0.93 < x < 0.28)
only interlayer interactions present are weak van der Waals forces colors.91 Intercalated phases are good metallic conductors and
which are destabilized by electrostatic repulsions between the exhibit temperature-independent paramagnetism and no elec-
negatively charged oxide ions. As a result, the intercalation of tron spin resonance (ESR) signal, consistent with the insertion
cationic species into these van der Waals gaps is favored. of the reducing electrons into the d-bands of the MoO3 host,
rather than residing in localized states.93,94
Detailed structural studies show that the insertion of hydro-
2.15.4.1.2.1 a-MoO3 gen into a-MoO3 is topochemical. At low concentrations, the
a-MoO3, which is typical of this type of host phase, has a inserted protons bind to oxide ions which bridge between
structure consisting of MoIVO6 octahedra which are linked molybdenum centers within the metal-oxide layers.95 At higher
through edges and corners into charge neutral sheets, which concentration, the protons are bound as OH2 units to the
stack as shown in Figure 6.5 Reaction of a-MoO3 with sodium terminal oxide ions on the outside of the metal-oxide sheets.96
dithionite (a reducing agent) leads to the reductive intercala- The shift in binding site is attributed to changes in MoMo
tion of hydrated sodium ions according to reaction [16]89: bonding as the level of hydrogen in the phases increases. NMR
  studies indicate that HxMoO3 phases with x  1.7 exhibit pro-
Na2 S2 O4 MoO3 yH2 O ! Na H2 On x MoO3
ton conductivity at room temperature,97 while phases with
xSO2 [16]
lower hydrogen concentrations do not. This is consistent with
Diffraction studies reveal that the hydrated sodium ions are a proton-transport mechanism which involves hopping within
inserted topochemically into the van der Waals gap of a-MoO3 the van der Waals gap of the a-MoO3 host phase.
Soft Chemistry Synthesis of Oxides 427

2.15.4.1.2.2 V2O5 Figure 8, this family of structures can be thought of as a regular


V2O5 can be considered intermediate between the framework stacked intergrowth of (ABO3) perovskite blocks and (AO) rock
oxides such as ReO3 and RuO2 and the layered oxides such as salt layers. Thus, the value of n in the compositional formula
a-MoO3. The structure of V2O5 can be considered either as (AO)(ABO3)n An1BnO3n1 indicates the number of perov-
an array of square-based pyramidal VO5 units which share skite sheets which are stacked between adjacent AO rock salt
edges and corners to form a layered 2D structure, or as a layers. Compounds which exhibit n 1 or n 2 structures are
three-dimensionally connected network of VO6 octahedra common, while the materials with larger values of n are less so. It
(Figure 7).5 The different structural views depend on whether can be seen in Figure 8 that RuddlesdenPopper structures with
the extended VO interlayer interaction is considered to be n  2 exhibit two distinct A-cation-coordination sites: a 12-
within the coordination sphere of vanadium or not. Regardless coordinate site analogous to that in cubic perovskite phases
of the semantics of the bonding in V2O5, it is clear that the and a nine-coordinate site which resides within the rock salt
extended VO contact has a significant influence on the inter- layers of the structure. Typically, alkaline earth (Ca, Sr, Ba) or
calation chemistry of V2O5 as it prevents the delamination of lanthanide cations can be accommodated within the A-cation
the structure and thus the intercalation of large cations. As a sites of RuddlesdenPopper phases, with ordering between the
result, V2O5 behaves much like the framework host structures 9- and 12-coordinate sites possible in mixed cation systems
and only intercalates small cations. where the two A-cations have significantly different charges
Lithium can be intercalated into V2O5 either electrochemi- and/or radii.
cally or via reaction with n-butyllithium or lithium iodide.98 Layered perovskite phases which contain large alkali metals
Phases in the range LixV2O5 (0 < x < 1) are crystalline, while (K, Rb, Cs) tend to adopt A0 An1BnO3n1 DionJacobson struc-
those with x > 1 become amorphous. The phase diagram of tures. In this structural family, the large monovalent A0 -cations
LixV2O5 contains a number of different phases in which the Li reside between the perovskite blocks in eight-coordinate
cations are intercalated into coordination sites within the pseudo-cubic coordination sites (Figure 9). It should be
van der Waals gap of the host material, resulting in subtle noted that the low formal charge on the A0 -cations means
distortions to the host lattice.99 Despite these distortions, the that in order to charge-balance the A0 An1BnO3n1 composition
interlayer VO bond, which makes the vanadium centers of DionJacobson phases, the B-cations must be tetravalent or
pseudo-octahedral, is retained. However, if V2O5 is reacted pentavalent transition metals. Such high oxidation states ap-
with an excess of lithium iodide at room temperature, d- pear to provide a good electrochemical driving force for reduc-
LiV2O5 is formed. In this material the vanadium oxide sheets tive cation-insertion reactions.
shift relative to each other to accommodate the lithium cations
in more regular tetrahedral sites.100 This breaks the interlayer 2.15.4.1.3.1 DionJacobson phases
VO bond. d-LiV2O5 has a rather small compositional stability While it may appear that there are no obvious vacant coordi-
range and only forms at ambient temperature, suggesting that nation sites suitable to host intercalated cations within the
it is a kinetically stabilized phase. DionJacobson family of structures, it has been demonstrated
V2O5 can readily intercalate large amounts of hydrogen via that lithium can be inserted into A0 Ca2Nb3O10 (A0 K, Rb, Cs)
the spill-over route.101 Extended reaction at room temperature or A0 Sr2Nb3O10 phases by exposure to n-butyllithium, in a very
results in the preparation of H3.8V2O5, a black material which slow process that can take several weeks, or by electrochemical
has an amorphous structure and contains vanadium in an reduction which is significantly faster.104,105 The structures of
average oxidation state of V 3.1.102 Lower levels of hydroge- the resulting LixA0 A2Nb3O10 (0 < x < 0.6) phases are not well
nation (0 < x < 0.5) yield a series of green materials which are studied; however, it is clear that the only significant change
isostructural with the V2O5 host phase and exhibit semicon- to x-ray diffraction data collected after intercalation is an ex-
ducting behavior.103 pansion of the c-lattice parameter, suggesting that the lithium
cations are inserted, in a topochemical manner, into the

2.15.4.1.3 Intercalation into layered perovskite structures


There are a number of structure types which are commonly
adopted by complex oxide phases, which can be considered
as layered variants of the ABO3 cubic perovskite structure
(Chapter 2.03). Among the most common are the
An1BnO3n1 RuddlesdenPopper structures. As shown in 9 CN

12 CN
ABO3
n=
A2BO4
n=1

2D structure 3D structure A3B2O7


of V2O5 of V2O5 n=2
Figure 7 The 2D and 3D representations of the structure of V2O5. Figure 8 The An1BnO3n1 RuddlesdenPopper phases.
428 Soft Chemistry Synthesis of Oxides

Rb

RbLaNb2O7 Rb2LaNb2O7

Figure 10 Reductive intercalation of rubidium into the DionJacobson-


AAB2O7 phase RbLaNb2O7 drives a structural change to for the Ruddlesden
n=2 Popper-phase Rb2LaNb2O7.

AA2B3O10
n=3 sites, presumably due to the large mismatch in ionic radii be-
tween Na and Rb, which drives a significant buckling of the
Figure 9 The AAn1BnO3n1 DionJacobson phases.
perovskite framework.
The reactions above demonstrate that even though there are
no obvious intercalation sites for large cations within Dion
A0 -cation layers which lie between the perovskite blocks in the Jacobson structures, a small shift in the relative position of the
DionJacobson phases.106 perovskite layers can create suitable sites. This change in the
On lithium intercalation, the LixA0 A2Nb3O10 materials perovskite stacking sequence, and the ready intercalation of
change from white to black, consistent with the reduction of large cationic species, demonstrates the relatively weak binding
Nb(V). Magnetization data indicate that these phases are su- between the A0 -cations and the perovskite blocks in Dion
perconductors at low temperature,104 with the highest Tc 7 K Jacobson-type structures and is somewhat reminiscent of the
observed for Li0.1CsSr2Nb3O10.107 Detailed studies suggest that layered oxides MoO3 and V2O5. Indeed, this weak interlayer
the materials are only superconductors over a small composi- coupling in DionJacobson phases is often exploited in
tional range (0.1  x  0.15) and that there is a correlation their extensive cation-substitution chemistry described in
between the in-plane lattice parameter of a LixA0 A2Nb3O10 Section 2.15.4.5.1.3.
phase and the maximum superconducting transition tempera-
ture observed for that material. 2.15.4.1.3.2 Cation-deficient RuddlesdenPopper Phases
Intercalation of larger cations into DionJacobson phases Cation-deficient RuddlesdenPopper phases can be pre-
drives a structural change. On heating RbLaNb2O7 in the pres- pared by exploiting the extensive cation-substitution chemistry
ence of a controlled amount of rubidium vapor, Rb2LaNb2O7 of materials which adopt DionJacobson-type structures
is formed.108 Associated with the insertion of rubidium, there (Section 2.15.4.5.1.3). Thus, the reaction of RbCa2Nb3O10
is a change in the stacking of the perovskite blocks from an with LiNO3 or NaNO3 yields the cation-deficient Ruddlesden
A0 AB2O7 DionJacobson arrangement in which the A0 rubid- Popper phases ACa2Ta3O10 (A Li, Na) in which the small
ium cations are located in eight-coordinate pseudo-cubic sites, alkali metal cations are accommodated within partially filled
to an A3B2O7 RuddlesdenPopper-type stacking arrangement tetrahedral coordination sites between the triple-layer perov-
in which the two rubidium cations are located in nine- skite blocks (Figure 11).111113 Reaction of LiCa2Ta3O10 with
coordinate sites within the rock salt layer of the structure and n-butyllithium leads to the reductive intercalation of lithium,
adjacent perovskite blocks have a staggered relationship to to completely fill the remaining tetrahedral coordination sites
each other (Figure 10). Similarly, exposure of CsLaNb2O7 to and form Li2Ca2Ta3O10, in which the lithium cations adopt an
cesium vapor induces an analogous reductive intercalation of anti-fluorite-type arrangement between the apical oxide ions of
cesium to yield the n 2 RuddlesdenPopper-phase the perovskite sheets (Figure 11).111 In contrast, the reaction of
Cs2LaNb2O7.109 NaCa2Ta3O10 with NaN3 inserts sodium into the oxide host and
A similar transformation is observed on insertion of sodium drives a migration of sodium cations from tetrahedral to nine-
into the n 3 DionJacobson-phase RbCa2Nb3O10.110 Heating coordinate sites, so that the resulting phase, Na2Ca2Ta3O10,
in sodium vapor yields RbNa0.83Ca2Nb3O10 which adopts a adopts a conventional RuddlesdenPopper structure with so-
structure in which adjacent perovskite blocks are arranged in a dium cations located within rock salt layers (Figure 11).112 The
staggered manner consistent with a RuddlesdenPopper-type intercalated ACa2Ta3O10 phases exhibit a deep blue color and
structure. The sodium and rubidium cations in the rock salt Pauli paramagnetic responses, consistent with metallic behavior.
layers of this phase are situated in highly distorted coordination Similar lithium intercalation reactions have been performed on
Soft Chemistry Synthesis of Oxides 429

50%
occupied

BuLi NaN3

Li2Ca2Ta3O10 ACa2Ta3O10 Na2Ca2Ta3O10

Figure 11 Reductive intercalation of ACa2Ta3O10 (A Li, Na) yields phases with structures that depend on the size of the intercalated cation.

the cation-deficient n 2 RuddlesdenPopper phases LiLaNb2O7 In order to effectively deintercalate cations from metal-
and LiLaTa2O7.111,114 oxide host lattices in a topochemical manner, a number of
Cation-deficient RuddlesdenPopper phases can also be conditions need to be met.
prepared by direct, redox-neutral, cation exchange in which
1. There must be suitable highly mobile cations present in the
one divalent cation replaces two monovalent cations, to create
parent phase and their mobility must be significantly
a cation vacancy (Section 2.15.4.5.1.4). Thus, reaction of the
higher than that of the host lattice. This generally restricts
A-cation-ordered RuddlesdenPopper-phase NaLaTiO4 with
this type of reaction to phases which contain monovalent
Ca(NO3)2 yields Na0.13Ca0.430.47TiO4 (where represents
cations, typically lithium, sodium, or silver.
a cation vacancy). On reaction with sodium vapor,
2. The removal of cations must leave a kinetically stable phase.
Na0.51Ca0.53LaTiO4, a phase with an average titanium oxida-
Deintercalation of cations from a complex oxide phase can
tion state of Ti 3.63, is formed.115
lead to unscreened, unfavorable Columbic interactions be-
tween oxide ions in the host lattice. These interactions can
limit the level of cation deintercalation which can be achieved.
2.15.4.1.3.3 Aurivillius phases
3. The deintercalation of cations formally oxidizes the host
Bi2An1BnO3n3 Aurivillius phases can be described as layered
phase as the metal cations are removed as neutral atoms.
intergrowths between (Bi2O2)2 blocks with fluorite-like struc-
Thus, the host phase must contain readily oxidizable metal
tures and (An1BnO3n1) perovskite blocks. It has been dem-
centers, and the oxidizing agent, or electrochemical driving
onstrated that despite the apparently close-packed nature of
force, used must be of sufficient strength to bring about the
this structural family, lithium can be inserted into the Bi2O2
reaction.
fluorite layers with concomitant reduction of the transition-
metal centers. Thus, the reaction of Bi4Ti3O10 with n-butyl-
lithium yields Li2Bi4Ti3O10. Neutron diffraction data indicate 2.15.4.2.1 a-NaFeO2-type phases
that the lithium cations reside within pseudo-square-planar 2.15.4.2.1.1 LiCoO2
coordination sites between the Bi2O2 blocks and perovskite LiCoO2 is a thermodynamically stable phase which is readily
layers.116 prepared by heating a combination of Li2CoO3 and Co3O4
under flowing oxygen. The resulting Co(III) oxide adopts a
structure analogous to a-NaFeO2 which can be considered as
a cation-ordered variant of the NaCl rock salt structure in
2.15.4.2 Cation Deintercalation Reactions
which Co3 and Li cations are arranged into layers of edge-
The cation deintercalation chemistry of complex transition- sharing MO6 octahedra within the distorted FCC oxide ion
metal oxides which contain small monovalent cations (Li, lattice as shown in Figure 12. The layered nature of this struc-
Na) has been widely studied as this is the chemical transfor- ture, and the large number of additional interstitial sites avail-
mation which occurs during the charging of lithium-ion batte- able to the lithium cations within each layer, lead to good
ries (Chapter 4.03). From the perspective of soft chemical lithium-ion mobility. This high mobility can be utilized to
synthesis, low-temperature cation deintercalation reactions bring about the oxidative deintercalation of lithium ions
allow the preparation of oxidized, metastable complex oxide to form phases of composition Li1xCoO2.117 The degree of
phases which exhibit metaloxygen frameworks which cannot deintercalation which can be achieved depends on the strength
be prepared directly by ceramic routes. of the oxidant used, as the deintercalation of lithium is
430 Soft Chemistry Synthesis of Oxides

accompanied by the oxidation of Co3 centers to Co4.118 This The deintercalation of lithium from LiCoO2 is strictly topo-
is exemplified by the reactions with the halogens as shown in chemical in the composition range 0.12  x  1. Removal of
reaction [17]: lithium ions leads to vacancies within the planes of lithium
cations (Figure 12) which adopt a disordered arrangement
2LiCoO2 xX2 ! 2Li1x CoO2 2xLiX [17]
over most of the compositional range. Magnetic anomalies
x
LiCoO2 xH ! Li1x CoO2 xLi H2 [18] provide some evidence for lithium vacancy ordering in com-
2
positions close to x 0.7; however, these ordered states appear
Reaction with I2, Br2, or Cl2 yields Li1xCoO2 phases with fragile and are easily disrupted by small compositional changes
x 0.09, 0.53, and 0.69 respectively, broadly in line with the and so are as yet uncharacterized.122,123 Compositions close to
electrochemical reduction potentials of the halogens.118 x 0.5 however exhibit robust 1:1 ordering of lithium and
Alternatively, strong acids such as HCl or H2SO4 can be used lithium vacancies which is associated with Co(III)/Co(IV)
to deintercalate lithium from LiCoO2. Treating single crystals charge order as described below.119,124
of LiCoO2 with HCl for 7 days yields Li0.35CoO2 as shown in Complete removal of all the lithium ions from LiCoO2
reaction [18].119 In contrast, if powder samples of LiCoO2 are drives a change to the structure, in which the [CoO2] planes
treated with H2SO4, delithiation occurs via a combination of shift relative to each other such that the Co(IV)-phase CoO2
disproportionation and proton-exchange processes as shown adopts the CdI2 structure as shown in Figure 12.120 At compo-
in reactions [19] and [20], respectively118: sitions close to x 0.12, a hybrid structure is adopted which
LiCoO2 2xH2 SO4 ! Li12x CoO22x xLi2 SO4 includes both the cubic and the hexagonal stacking of [CoO2]
xCoSO4 2xH2 O [19] planes.125,126

LiCoO2 0:5xH2 SO4 ! Li1x Hx CoO22x 2.15.4.2.1.2 NaCoO2


0:5xLi2 SO4 [20] Similar deintercalation reactions can be performed on the
Complete deintercalation of lithium can be achieved elec- analogous layered NaxCoO2 phases. However in this instance
trochemically.120,121 The resulting metastable Co(IV)-phase, the situation is more complex because there are four different
CoO2, is highly oxidizing, reacting rapidly with moisture thermodynamically stable layered NaxCoO2 phases which can
to form CoOOH according to eqn [21].120 However if mate- be prepared by conventional high-temperature synthesis
rials are kept under appropriate conditions, a combination routes: the a phase (0.9  x 1) which adopts the O3 structure
of chemical and electrochemical oxidation allows the entire of NaFeO2, the a0 phase (x 0.75) which exhibits an O1 struc-
Li1xCoO2 (0  x  1) composition range to be prepared: ture, the g phase (x  0.7) which adopts a P2 structure, and the
b phase (0.55  x  0.60) which adopts a P1 structure as shown
4CoO2 2H2 O ! 4CoOOH O2 [21] in Figure 13.127,128

B B
A A
Lithium
C B
B Extraction
A
A B
C A
B B
A A
LiCoO2 CoO2

Figure 12 Extraction of lithium drives a change from the ABCABC cubic stacking present in LiCoO2 to ABAB hexagonal stacking in CoO2.

B A B
A B A

C B A
B A C
A A C
C B B
B B B
A A A
a-Nax CoO2 g-Nax CoO2 b-Nax CoO2
(0.9 < x <1) (x ~ 0.7) (0.55 < x < 0.66)
O3 P2 P1
Figure 13 The thermodynamically stable structures of NaxCoO2.
Soft Chemistry Synthesis of Oxides 431

Oxidative deintercalation reactions performed on the a the ability to change the electron count (oxidation state) of the
phase of NaxCoO2, which like LiCoO2 adopts the a-NaFeO2 cobalt centers directly by simply changing the alkali metal
structure, reveal that the sodium phases are more easily oxi- concentration,131,132 makes the AxCoO2-layered cobaltates an
dized than the lithium-containing analogs. Thus oxidation of ideal set of materials for the study of correlated electronic
Na0.92CoO2 with excess iodine or bromine in acetonitrile interactions.
yields Na0.5CoO2 and Na0.3CoO2, respectively, compared Taking LixCoO2 and the different polymorphs of NaxCoO2
with Li0.81CoO2 and Li0.47CoO2 as described above.118,128 as a whole, it has been observed that for phases with high alkali
Na0.3CoO2 prepared in this way retains the O3 structure of metal concentrations, where Co3 is the predominant cobalt
the a-NaxCoO2 parent phase. In contrast, Na0.5CoO2 prepared oxidation state (x > 0.5), an unusual CurieWeiss metallic
by the oxidative deintercalation of Na0.92CoO2 adopts the P1- state is observed.122,123,130,132,133 Samples exhibit metallic
type structure of thermodynamically stable b-NaxCoO2 conductivity (resistivities of the order of 1 mO cm) and simul-
(Figure 13).128 Given that Na0.5CoO2 has a composition taneously have magnetic responses which are indicative of
which is very similar to the stability range of b-NaxCoO2, this localized electronic behavior. In the specific case of NaxCoO2
suggests that the change in [CoO2] layer stacking observed on (x  0.7), this combination of localized magnetic spins and
chemical oxidation of a-type Na0.92CoO2 to b-type Na0.5CoO2 metallic conductivity is thought to be responsible for the
is under thermodynamic control to some extent. Similar highly enhanced thermopower observed in the materials
changes to the stacking sequence of the [CoO2] sheets are ob- (100 mV K1 at 300 K).134,135 Lowering the alkali metal con-
served during the electrochemical oxidation of a-NaxCoO2.129 tent to x 0.5 induces cation order within the vacant sheets of
The intercalation/deintercalation chemistry of the double- lithium and sodium cations.119,136 This is rather unexpected as
layer g-phase Na0.7CoO2 has been very extensively studied. a 1:1 order of cations and vacancies appears to be incompatible
Sodium can be readily deintercalated from this phase using with the threefold symmetry of the [CoO2] sheets. Detailed
bromine or iodine in a manner similar to that employed on studies, particularly of g-type Na0.5CoO2, have revealed that
other NaxCoO2 compounds.130 Sodium concentrations as low the observed cation order is assisted by partial Co(III)/Co(IV)
as Na0.34CoO2 are also achievable by employing NO2PF6 as an charge order which breaks the triangular symmetry of the
oxidant. Additional sodium has been intercalated into g- CoO2 planes and leads to insulating behavior at this composi-
Na0.7CoO2 by gentle heating in tetrahydrofuran in which ele- tion.136 The interplay between the electronic configuration of
mental sodium and benzophenone had been dissolved. Thus the [CoO2] sheets and the dispositions of the sodium cations
by utilizing both oxidative deintercalation and reductive inter- further confirms that these two features of the material are
calation 2-layer, g-type phases can be prepared over the com- strongly coupled.
position range NaxCoO2 (0.34  x  0.89).130 As the alkali metal concentration declines further, the
In contrast to the NaxCoO2 phases derived from a- CurieWeiss-like magnetic behavior diminishes, so that for
Na0.92CoO2, products of the low-temperature intercalation/ AxCoO2 phases with x < 0.5 temperature-independent paramag-
deintercalation of g-Na0.7CoO2 are isostructural with respect netism more typical of metallic systems is observed.123,130,133
to the parent phase in that the [CoO2] layers retain their However, the most striking physical behavior in the AxCoO2
AABBAA stacking sequence across the whole available compo- system appears after a further piece of soft chemistry. If
sition range.130 This suggests that this stacking sequence is two-layer g-type NaxCoO2 phases with x  0.3 are exposed to
kinetically stabilized under the reaction conditions employed. water, they readily absorb water molecules into the partially
This kinetic stability of the P2 structure of g-type NaxCoO2 is occupied sodium layers to form phases of approximate com-
also observed during electrochemical oxidation.129 position Na0.3CoO2 1.3H2O, with greatly expanded interlayer
One structural feature, which does change across the g- separations as shown in Figure 14. The resulting material,
NaxCoO2 compositional range, is the coordination site occu- when cooled below 4.5 K, exhibits bulk superconductivity.137
pied by the sodium ions. The sodium cations are located in Studies have shown that the presence of water in this phase
prismatic coordination sites within the 2P structure of g-Nax- is critical for the appearance of superconductivity as even
CoO2. There are two crystallographically distinct prismatic partial dehydration to a composition of Na0.3CoO2 0.6H2O
coordination sites created by the stacking of the [CoO2] layers. is sufficient to suppress the superconducting state.138 However,
The distribution of sodium between these two sites changes the exact role of water in inducing superconductivity into
sharply as a function of sodium content, suggesting that the Na0.3CoO2 is not clear. The large increase in separation be-
configuration of the sodium layers is coupled to the complex tween the [CoO2] layers in superconducting Na0.3CoO2
electronic configuration of the triangular CoO2 lattice.130 1.3H2O (9.8 A)137 compared with nonsuperconducting
Na0.3CoO20.6H2O (6.9 A)138 and Na0.3CoO2 (5.6 A),130 and
2.15.4.2.1.3 Physical properties of A1xCoO2 the observation that the superconducting critical temperature,
The extensive investigation of the cation deintercalation chem- Tc, decreases under pressure,139 suggest the isolation of the
istry of AxCoO2 phases described above has been motivated by [CoO2] sheets, and the more 2D character of the superconduct-
the useful and exotic properties they exhibit. In addition to the ing phases is important. Preparation of hydrated phases with a
widespread utilization of LixCoO2 phases as cathode materials range of sodium contents reveals that superconductivity is only
in secondary lithium-ion batteries, AxCoO2 phases have re- supported over a small compositional range (NaxCoO2
ceived significant attention because the cobalt centers in the 1.3H2O (0.25  x  0.35)) with a maximum Tc at x  0.3 and
[CoO2] sheets within these materials are arranged into trian- a dome like dependence of Tc on the [CoO2] layer electron
gular lattices. This unusual lattice symmetry, combined with count.140
432 Soft Chemistry Synthesis of Oxides

H2O

5.6
9.8

g-Na0.3CoO2 g-Na0.3CoO2.1.3H2O

Figure 14 g-Na0.3CoO2 intercalates water to form the superconducting phase g-Na0.3CoO21.3H2O.

2.15.4.2.1.4 AxNiO2 structure of the LiVO2 parent phase. For example, it is observed
Analogous deintercalation reactions can be performed on lay- that Li1xVO2 phases with x  0.7 have one-third of the vana-
ered AxNiO2 (A Li, Na) phases which also adopt a-NaFeO2- dium cations located in the wrong cation sites. It is proposed
type structures. Compared to the oxidations of the AxCoO2 that vanadium cations diffuse between octahedral coordina-
materials, the oxidation of AxNiO2 phases requires more tion sites via a network of face-sharing tetrahedral sites which
powerful oxidizing agents, consistent with the greater electro- exist within the cubic close-packed lattice of the host phase.
negativity of nickel compared to cobalt. Partial delithiation The vanadium diffusion is further facilitated by the dispropor-
can be achieved by reaction with H2SO4 via a disproportion- tionation of V4 and the preference of V5 for tetrahedral
ation route to generate Li1xNiO2 and Ni2 as shown in coordination as shown in reactions [23] and [24]:
reaction [22]141:
2V 4 octahedral ! V3 octahedral V5 tetrahedral [23]

LiNiO2 4yH ! 1  yLi12y=1y NiO2 yNi 2
V 3 octahedral V 5 tetrahedral ! 2V 4 octahedral [24]
2yLi 2yH2 O [22]
The metastability of Li1xVO2 phases is exemplified by the
Complete delithiation of LiNiO2 to form NiO2 is possi-
observation that if Li0.5VO2 is heated above 300  C, it trans-
ble electrochemically.142 From a structural perspective, the
forms to the spinel LiV2O4, with lithium cations located on the
delithiation of LiNiO2 is complicated by the possibility of
8a tetrahedral sites and vanadium on 16d octahedral sites.147
Li1zNi1zO2 nonstoichiometry which substitutes some of
the lithium centers with nickel ions. In the absence of this
nonstoichiometry, lithium deintercalation proceeds in a topo- 2.15.4.2.2 Lithium manganese oxides
chemical manner until a low lithium concentration is Manganese dioxide is known to adopt a number of different
achieved. There is then a structural reorganization, like that polymorphs, the most thermodynamically stable of which is
observed during the delithiation of LiCoO2, such that the the mineral pyrolusite (b-MnO2) which has the same structure
Ni(IV)-phase NiO2 adopts a hexagonal, CdI2-type structure.143 as the rutile polymorph of TiO2.5 Reaction of manganese
However in samples with appreciable nonstoichiometry oxides with lithium leads to the formation of three principal
(Li1zNi1zO2 (z > 0.07)), the presence of nickel ions on inter- phases Li2MnO3, LiMn2O4, and LiMnO2 which adopt
layer coordination sites prevents the shift of [NiO2] sheets. As a different manganeseoxygen frameworks in order to accom-
result, the oxidative deintercalation is topochemical over the modate the lithium cations in phases with average manganese
entire composition range. NiO2 prepared from such a sample oxidations states of 4, 3.5, and 3, respectively.
has a CdCl2-type structure in which the cubic stacking of the All three lithium manganese oxide phases can be delithiated
oxide ions in LiNiO2 is retained.142 These structural complica- in acidic solutions. On exposure to acid, Li2MnO3 decomposes
tions and the highly oxidizing nature of AxNiO2 phases have to into known polymorphs of MnO2 by what is thought to be a
date prevented a detailed study of their physical properties. dissolution/precipitation mechanism.148 However, as described
below, the more reduced lithium manganese oxide phases un-
2.15.4.2.1.5 LiVO2 dergo oxidative lithium deintercalation reactions to form novel
LiVO2 also adopts an a-NaFeO2-type ordered rock salt struc- MnO2 frameworks.
ture. Reaction with bromine in chloromethane leads to the LiMn2O4 adopts a spinel-type structure in which lithium
oxidative deintercalation of lithium and the formation of cations are located on the 8c tetrahedral sites and manganese
cation-deficient Li1xVO2 phases over the compositional cations accommodated within 16d octahedral sites (Figure 15).
range 0  x  1.144 In contrast to the cobaltates and nickelates Reaction with acid brings about the delithiation/disproportion-
described above, the deintercalation reactions of LiVO2 are not ation reaction described in reaction [25] to yield a new poly-
topochemical.145,146 In Li1xVO2 phases where x > 0.3, vana- morph of manganese dioxide, l-MnO2.149 The delithiation
dium cations are observed to diffuse into octahedral sites made reaction is topochemical such that l-MnO2 retains the
vacant by the removal of lithium, to help stabilize the structure manganeseoxygen framework of the spinel parent phase
of the cation-deficient phase. As a result, a significant degree of (Figure 15). The novel MnO2 framework has been observed to
disorder is introduced into the layered, ordered rock salt exhibit complex magnetic frustration and good activity as a
Soft Chemistry Synthesis of Oxides 433

LiMn2O4
al LiMnO2
ic
e m
ch on
t ro ati r)
ec id de
H+ El ox o w H+ (Single crystal)
+ (p
H

l-MnO2 MnO2
(Disordered rocksalt)
Figure 15 Delithiation of LiMn2O4 and LiMnO2 leads to the formation of new metastable polymorphs of MnO2.

water-oxidation catalyst.150,151 On heating l-MnO2 to 300  C, it delithiated to form l-MnO2 suggests that this phase has good
is observed to transform to b-MnO2, demonstrating the meta- kinetic stability.
stability of the delithiated phase149:
3LiMnO2 4yH ! Li32y Mn3y O62y yMn2

2LiMn2 O4 4H ! 3MnO2 2Li Mn 2
2H2 O [25] 2yLi 2yH2 O [27]

Orthorhombic LiMnO2 adopts an ordered rock salt struc- LiMnO2 xH ! Li1x Hx MnO2 xH [28]
ture consisting of zigzag sheets of edge-sharing MnO6 octa-
hedra, separated by octahedrally coordinated lithium ions
(Figure 15). In common with LiCoO2 (Section 2.15.4.2.1.1), 2.15.4.2.2 Titanates
the delithiation reactions which occur between orthorhombic There are three common polymorphs of titanium dioxide
LiMnO2 and acid depend on the physical form of the material. rutile, anatase, and brookite which all adopt structures con-
On exposure to acid, a single crystal of LiMnO2 was observed sisting of connected TiO6 octahedra.5 It is possible to prepare
to undergo a delithiation reaction as described in reaction [26] further metastable polymorphs of TiO2 by the low-temperature
to form a phase of composition MnO2152: oxidative deintercalation of cations from AxTiO2 phases.

2LiMnO2 2H ! MnO2 2Li H2 [26]


2.15.4.2.2.1 TiO2(R)
The extraction of lithium from LiMnO2 drives a structural Reaction of a 1:2 molar ratio of lithium metal and TiO2 at
transition in which some of the manganese cations diffuse into 1200  C yields Li0.5TiO2 which adopts a structure in which
octahedral sites vacated by the lithium cations. As a result, the TiO6 octahedra are arranged into a corner and edge-sharing
MnO2 phase formed by acid delithiation of LiMnO2 has a rock network analogous to that of the ramsdellite polymorph of
salt structure in which Mn4 cations are randomly distributed MnO2.155 The lithium cations are located in approximately
over half the available octahedral sites (Figure 15). tetrahedral sites within this TiO2 network, as shown in
In contrast, the reaction between powder samples of ortho- Figure 16. On exposure to air, lithium is topochemically dein-
rhombic LiMnO2 and acid proceed via a combination of dis- tercalated, such that LixTiO2 phases with x 0.41, 0.16, and
proportionation and ion exchange as shown in reactions [27] 0.14 are formed after a couple of days, 1 month, and 1 year,
and [28].153 In this case, the deintercalation reaction drives a respectively. Reaction with HCl enables the complete removal
migration of the manganese cations so that they adopt the of all the lithium from Li0.5TiO2 according to reaction [29]156:
l-MnO2 network of delithiated LiMn2O4, which shares a com-
Li0:5 TiO2 0:5HCl ! TiO2 0:5LiCl 0:25H2 [29]
mon oxide ion lattice with the rock salt structure. Electrochem-
ical delithiation of orthorhombic LiMnO2 also results in the As shown in Figure 16, the deintercalation of lithium from
formation of l-MnO2.154 The observation that both LiMn2O4 Li0.5TiO2 is topochemical and thus enables the preparation of a
and orthorhombic LiMnO2 (under the correct conditions) are new metastable polymorph of TiO2 with the ramsdellite
434 Soft Chemistry Synthesis of Oxides

HCl

Li0.5TiO2 TiO2(R)

Figure 16 Oxidative deintercalation of lithium from the ramsdellite-phase Li0.5TiO2 yields a metastable polymorph of titanium dioxide, TiO2(R).

H+/H2O2

K0.25TiO2 TiO2(H)

Figure 17 Oxidative deintercalation of potassium from the hollandite-phase K0.25TiO2 yields a metastable polymorph of titanium dioxide, TiO2(H).

structure, referred to as TiO2(R). The metastability of the 2. The removal of anions must leave a kinetically stable phase.
TiO2(R) polymorph can be seen by observing that it transforms The removal of anions from a complex oxide will tend to
to the brookite polymorph of TiO2 on heating above 370  C.157 lower the coordination number of the metal cations pre-
sent. The anions within complex oxides act to screen the
2.15.4.2.2.2 TiO2(H) unfavorable Columbic repulsions between highly charged
K0.25TiO2 can be readily prepared by heating the appropriate metal cations; therefore, anion deintercalation is only pos-
ratio of metallic potassium and titanium dioxide in a sealed sible if any unfavorable cationcation interactions in the
nickel tube at approximately 1000  C. The phase formed adopts resulting phase are small. This generally requires the
a structure analogous to that of the mineral BaMn8O16 hollan- transition-metal cations in host phases suitable for topo-
dite, which consists of double chains of edge-sharing TiO6 octa- chemical reduction to initially reside in sites of high coor-
hedra which share edges to form wide tunnels occupied by dination number (CN  5).
potassium ions as shown in Figure 17.158 3. The deintercalation of oxide ions formally reduces the
Reaction between K0.25TiO2 and an acidic solution of hy- transition-metal centers within the host phase. The reduc-
drogen peroxide leads to the deintercalation of potassium in a ing agent or method used must therefore have sufficient
topochemical manner to yield a new metastable hollandite reducing power at the temperature of reaction to bring
polymorph of titanium dioxide, TiO2(H), as shown in Figure 17. about the reduction.
TiO2(H) has the lowest density of any of the TiO2 polymorphs
reported to date.158,159 On heating TiO2(H) above 410  C, a
structural transition occurs to form the more stable anatase poly- 2.15.4.3.1 Cubic perovskite phases
morph of TiO2, emphasizing the metastability of the deinterca- The anion deintercalation chemistry of phases which adopt
lated phase. the cubic perovskite structure, or distorted variants of this
structure, has been widely studied due to the ability of phases
with this structure type to accommodate large numbers of
2.15.4.3 Anion Deintercalation Reactions anion vacancies with minimal energetic penalties.160 This is
particularly true of host phases which contain late, first-row
The topochemical deintercalation of oxide ions from complex
transition-metal centers (Mn, Fe, Co, Ni) within their MO6
transition-metal oxides can be utilized to prepare a large num-
octahedral coordination sites.
ber of metastable phases which contain transition-metal cen-
For example, the reaction of the perovskite-phase CaMnO3
ters in unusual oxidation states and coordination geometries.
with hydrogen at 300  C yields the topochemically reduced
In order for anion extraction reactions to be effective, a number
phase CaMnO2.5,161 in which the MnIVO6 octahedra of the
of conditions must be met:
host phase have been converted into an ordered array of MnIIIO5
1. The mobility of the anion lattice must be much greater than square pyramids in the reduced product (Figure 18).162 The
the cation lattice at the temperature of reaction, if anions reduction proceeds by the reaction of hydrogen with CaMnO3
are to be removed from a host phase without disruption or to form a reduced CaMnO3x phase and water vapor, according
rearrangement of the cation framework. to reaction [30]:
Soft Chemistry Synthesis of Oxides 435

on reduction and simply raising the reaction temperature.


Alternatively, the reduction of the complex oxide phase can
H2 be favored by artificially lowering the oxygen partial pressure
in the system, either by pumping the oxygen away or purging
300 C
with an inert atmosphere or by the use of a highly electropos-
itive metal such as titanium or zirconium. In this latter case, the
metals will react rapidly with the low partial pressure of oxygen
CaMnO3 CaMnO2.5 in the system gettering the oxygen away and thus driving the
reduction of the complex oxide phase. Thus if the cubic perov-
Figure 18 The topochemical reduction of CaMnO3 yields CaMnO2.5. skite LaCoO3 is heated to 400  C in the presence of zirconium,
a deintercalation reaction occurs according to reaction [32], to
yield the Co(II)-phase La2Co2O5167:
CaMnO3 xH2 ! CaMnO3x xH2 O [30]
LaCoO3 $ LaCoO32x xO2 Zr ! LaCoO2:5 ZrOy [32]
The reaction is spontaneous (DG < 0) due to the formation
of water. However, the reduction reaction is readily reversible The oxygen removed from the complex oxide passes
so the equilibrium position (level of anion deintercalation) through the gas phase. As a result, the substrate oxide and the
can be controlled by adjusting the partial pressure of water in metal getter (Zr in this case) need to be in close proximity, but
the reacting system allowing the controlled synthesis of phases do not need to be in contact, so the reduced product need not
in the composition range CaMnO3x (0  x  0.5).163 be contaminated with ZrOy byproducts. In addition because
The physical behavior of CaMnO3x phases reveals a feature the substrate oxide and metal getter can be physically sepa-
common to many topochemically reduced materials. On re- rated, the getter can be heated to a higher temperature than the
duction, the coordination number of the transition-metal cat- substrate to facilitate rapid oxygen scavenging and a faster
ion being reduced, in this case manganese, is lowered. As a reaction.
result, it is not only the electron count (oxidation state) of the The reduced phase produced via getter reduction of
metal center which is changed on anion deintercalation, but LaCoO3, La2Co2O5, adopts the brownmillerite structure. This
also the relative energies of the different partially filled metal is one of the most common anion-deficient variants of the
d-orbitals, as these are sensitive to the local symmetry of the perovskite structure and consists of sheets of CoIIO6 octahedra
cation-coordination site. This change in the cation-coordination stacked in an alternating sequence with sheets of CoIIO4 tetra-
number and d-orbital energy has a tendency to localize the hedra (Figure 19).167 The material is an electronic insulator
electrons added to the system on reduction at the low-coordinate which adopts an antiferromagnetically ordered structure below
metal centers, often leading to insulating behavior in topo- TN  300 K. In principle, it should be possible to tune the level
chemically reduced phases. This insulating behavior is often in of reduction in getter reactions by adjusting the temperature of
contrast with the behavior of analogous cation-doped phases. the substrate phase to shift the position of the equilibrium in
For example, phases in the compositional series LaxCa1xMnO3 reaction [32]. However, in practice this is extremely challeng-
(0 x  1) adopt distorted perovskite structures164 and span the ing so LaCoO3x phases of intermediate composition are
manganese oxidation state ranging from Mn4 at x 0 to Mn3 most easily prepared by the controlled partial oxidation of
at x 1, in an analogous manner to the anion-deficient series La2Co2O5.168
CaMnO3x (0 x  0.5) which spans the same oxidation state The two reduction strategies discussed thus far, hydrogen
range. CaMnO3, the x 0 member of both series, is an antiferro- reduction and metal getters, operate at moderate temperatures.
magnetic insulator.165 Substitution of calcium with lanthanum In the case of hydrogen reduction, a reasonable amount of
to form mixed-valent Mn3/4LaxCa1xMnO3 phases induces thermal energy is required to overcome appreciable activation
metallic behavior and complex magnetism at low tempera- barriers associated with the strength of the HH bond of the
ture.166 In contrast, topochemically reduced CaMnO3x phases hydrogen gas reductant. Likewise metal getter reactions must
remain insulated across the whole composition range due to the operate at reasonably high temperatures due to the entropy-
localization of electrons at five-coordinate MnIII centers.161 driven nature of the oxygen-release process. As a result, these
An alternate reduction method widely applied to transition- two reduction techniques preclude the formation of the most
metal perovskite phases utilizes metals as oxygen getters. At metastable phases because, at their temperature of operation
temperatures where there is appreciable anion mobility, the (T  300  C), the cations in the most metastable phases are
oxygen content of a complex metal oxide is in equilibrium with mobile, and therefore reduction reactions lead to the formation
the partial pressure of oxygen in contact with the surface of the of thermodynamic products typically binary oxide phases
solid phase according to reaction [31]: rather than metastable topochemically reduced phases.
In order to address this problem, binary metal hydrides
MOn $ MnOn2x xO2 [31] such as NaH,169 CaH2,170 and LiH171 have been utilized as
solid-state reducing agents. The topochemical reduction of the
The position of the equilibrium is a balance between the Ni(III) perovskite-phase LaNiO3, via a zirconium getter reaction
lattice energy released on oxygen incorporation (oxidation of at 400  C, results in the formation of La2Ni2O5.172 This Ni(II)
Mnn2x to MOn) and the entropy increase of reduction, due to phase adopts a unique structure consisting of stacked chequer-
the release of oxygen. This equilibrium can be driven to the board layers of NiIIO6 octahedra and NiIIO4 square planes.
right by taking advantage of the favorable entropy change Attempts to decrease the oxygen content of the LaNiO3x
436 Soft Chemistry Synthesis of Oxides

Zr getter

300 C

LaCoO3 La2Co2O5

Figure 19 The topochemical getter reduction of LaCoO3 with zirconium yields the brownmillerite-phase La2Co2O5.

NaH

190 C

LaNiO3 LaNiO2

Figure 20 The topochemical reduction of LaNiO3 with NaH yields the infinite layer phase LaNiO2.

phase further by raising the temperature of the getter reaction cuprates.173 Despite the structural and electronic similarity of
result in sample decomposition to La2O3 and elemental nickel. LaNiO2 to the corresponding copper oxide phases, the nickel
However if an intimate mixture of LaNiO3 and NaH is heated compound does not exhibit superconductivity. This is attrib-
at 190  C under vacuum within a sealed glass ampoule, a uted to insufficient mixing of the Ni 3d and oxygen 2p orbitals
topochemical reduction of the substrate phase occurs to from in this material.174
LaNiO2,169 driven by the formation of NaOH according to In contrast to sodium hydride, which acts as a two-electron
reaction [33]: reducing agent, formally converting H into H, calcium hydride
and lithium hydride act as one-electron reducing agents convert-
LaNiO3 NaH ! LaNiO2 NaOH [33] ing H into H0 according to reactions [34] and [35]175,176:

The extremely low reaction temperature demonstrates that Sr7 Mn4 O15 2CaH2 ! Sr7 Mn4 O13 2CaO 2H2 [34]
there are no large activation barriers in the reduction process.
When combined with a large thermodynamic driving force BaMnO3 2LiH ! BaMnO2 Li2 O H2 [35]
provided by the formation of NaOH, this allows the highly
metastable Ni(I)-phase LaNiO2 to be isolated (Tdecomposition of The oxide byproducts of these reactions can be readily
LaNiO2  225  C). In order to act as an effective reducing removed by dissolution in a weak acid such as NH4Cl in
agent, sodium hydride must be in close physical contact methanol.170,171 However under some circumstances this is
with the phase to be reduced. As a result, the reduced product not possible due to the acid sensitivity of the topochemically
phases are contaminated with a mixture of NaOH byproducts reduced phase.177 The choice of reducing agent therefore
and unused NaH reducing agent. These can be readily re- becomes a compromise between the synthetic simplicity of
moved by reaction/dissolution in a weak acid such as hydrogen or getter reactions and the reducing power and
methanol.169 chemical compatibility of hydride reducing agents.
LaNiO2 adopts an infinite layer structure consisting of The utility of hydride reducing agents can be seen in the
sheets of apex-sharing NiIO4 square planes which are stacked preparation of mixed-valent MnII/III oxide phases. A very large
in an alternating sequence with sheets of La3 cations number of studies have investigated the reduction chemistry of
(Figure 20). As a result, the phase is isoelectronic and iso- La1xAxMnO3 (A Ca, Sr, Ba) perovskite phases in order to
structural with Sr1xCaxCuO2 which is considered to be the prepare anion-deficient materials with average manganese ox-
parent structure of all the layered high-Tc superconducting idation states between Mn(II) and Mn(III).178181 The majority
Soft Chemistry Synthesis of Oxides 437

of these studies have utilized hydrogen as a reducing agent. insulator to metal transition again highlights the large on-site
However, this synthetic route appears to be limited to prepar- repulsion effects which typically localize the valence electrons in
ing phases with a minimum average oxidation state of Mn2.5. topochemically reduced phases.
Thus, for example, reaction of La0.5A0.5MnO3 (A Ca, Sr) with
hydrogen at 600  C yields the respective La0.5A0.5MnO2.5 brown- 2.15.4.3.2 RuddlesdenPopper phases
millerite phases182,183 and the analogous reduction of LaMnO3 Complex oxides which adopt layered RuddlesdenPopper-type
yields LaMnO2.75.184,185 In contrast, reaction of La1xAxMnO3 structures also readily exhibit oxygen nonstoichiometry and so
(A Ca, Sr; 0.2  x  0.4) phases with NaH at 190  C yields the can act as good substrate phases for oxygen deintercalation
corresponding La1xAxMnO2.5 brownmillerite phases with man- reactions. The reduction chemistry of An1BnO3n1 phases
ganese oxidation states which span the range 2.22.4.69,186 where the transition-metal B-cation is manganese has been
Topochemical reduction reactions can also be used to pre- particularly well studied, and is typical of the reduction chem-
pare extended oxide phases which contain transition-metal istry of phases of this structure type.
cations in highly unusual coordination environments. The reaction of the n 1 RuddlesdenPopper-phase
SrFeO3d can be readily reduced to the Fe(III) brownmillerite- Ca2MnO4 with hydrogen at 300  C readily yields the Mn(III)-
phase Sr2Fe2O5 with a wide range of reducing agents. Further phase Ca2MnO3.5.161 On reduction oxide ions are deinterca-
reaction of Sr2Fe2O5 with CaH2 leads to an anion deintercala- lated from equatorial sites within the MnO2 sheets of the host
tion reaction which drives a large-scale reorganization of the phase to form sheets of composition MnO1.5 which have an
host anion lattice to yield the Fe(II)-phase SrFeO2.187,188 This identical anion-vacancy arrangement as that present in
phase adopts an infinite layer structure like LaNiO2169 CaMnO2.5 (Figure 22) with the manganese centers located
(Figure 21) in which Fe(II) centers are located within square- within MnIIIO5 square-based pyramids.191 Topochemical re-
planar FeIIO4 coordination sites. duction of the structurally analogous phase Sr2MnO4d readily
The stabilization of a phase containing iron in square- forms Sr2MnO3.5, again by the removal of oxide ions from the
planar coordination sites is highly unusual. Square-planar equatorial MnO2 sheets within the host phase. However, the
coordination sites are generally only occupied by transition- arrangement of anion vacancies in Sr2MnO3.5 is such that
metal centers which have d-electron counts which can provide the MnIIIO5 units formed on reduction are arranged into tetra-
some electronic stabilization in D4h symmetry (e.g., d8 Ni2, mers which then share corners (Figure 22) in a strong contrast
Pt2; d9 Cu2). However, the high-spin d6 electronic configu- to the anion-vacancy ordering present in Ca2MnO3.5.192
ration of the Fe(II) centers in SrFeO2, determined from neutron Utilizing the more powerful reducing agent CaH2, the n 1
diffraction data and Mossbauer spectra,187 provides no obvi- phases LaSrMnO4 and LaBaMnO4 can be reduced to the re-
ous electronic stabilization in a square-planar coordination spective Mn(II) phases LaSrMnO3.5 and LaBaMnO3.5, consis-
geometry, making their existence a bit of a puzzle. There is, tent with the greater low-temperature reducing powder of the
however, some evidence for a more complex stabilization of hydride reagent.193 Oxide ions are again deintercalated from
the square-planar geometry by the Fe(II) centers as substitution the equatorial sheets of the substrate phases, but in this in-
of greater than 30% of the iron centers with manganese or stance the arrangement of anion vacancies is disordered within
cobalt leads to the formation of a different structure type on this plane.
reduction.189 The topochemical reduction of cobalt-based Ruddlesden
SrFeO2 is an antiferromagnetic insulator with an ordering Popper phases can also be achieved. Reduction of the n 3
temperature of 473 K.187 On the application of pressures phase La4Co3O10 using a zirconium getter reaction readily
greater than 40 GPa, the material undergoes a spin transition yields the Co(II)-phase La4Co3O9.194 During the reduction
to a highly unusual S 1 intermediate spin state accompanied by process, anions are deintercalated from the central CoO2
a change in physical behavior from an antiferromagnetic insula- sheet of the host phase to form an anion-deficient CoO layer
tor to a ferromagnetic conductor.190 This pressure-induced which adopts an anion-vacancy-ordered arrangement analo-
gous to that present in the mineral brownmillerite.
Reaction of the n 1 cobaltate LaSrCoO4 with hydrogen
readily yields Co(II)-phase LaSrCoO3.5 in which the anion va-
cancies are accommodated in a disordered arrangement within
equatorial CoO1.5 sheets.195 Reaction with the more powerful
reducing agent NaH yields the more oxygen-deficient-
CaH2 phase LaSrCoO3.38 which has an average cobalt oxidation
state of Co1.76 indicating that approximately one-quarter of
280 C
the cobalt centers in the phase are monovalent.195
In contrast to the reaction with NaH, the reaction be-
tween LaSrCoO4 and CaH2 at slightly higher temperature
proceeds via a two-step process. In the first step, LaSrCoO4
is reduced to LaSrCoO3.35 according to reaction [36].
Sr2Fe2O5 SrFeO2 There then follows an anion-substitution reaction in
which one oxide ion is exchanged with two hydride ions,
Figure 21 The topochemical reduction of Sr2Fe2O5 yields the infinite to form an oxide-hydride-phase LaSrCoO3H0.7 according to
layer phase SrFeO2. reaction [37]170,196:
438 Soft Chemistry Synthesis of Oxides

Ca2MnO3.5

A2MnO4 (A = Ca, Sr)

A2MnO4 (A = Ca, Sr)

Sr2MnO3.5

Figure 22 The reduction of A2MnO4 RuddlesdenPopper phases yields products with anion-vacancy-ordering schemes which are dependent on the
identity of the A-cation.

LaSrCoO4 0:65CaH2 ! LaSrCoO3:35 0:65CaO


0:375H2 [36]

LaSrCoO3:35 0:35CaH2 ! LaSrCoO3 H0:7 0:35CaO [37]

Computational studies have revealed that this highly meta-


stable oxide-hydride phase is stabilized by strong hybridization
between Co 3d, oxygen 2p, and hydrogen 1s orbitals.196 The
high-temperature antiferromagnetic order observed in LaSr-
CoO3H0.7 (TN 380 K) has also been attributed to this hybrid-
ization. Similar reactions with CaH2 to form oxide-hydride CaH2
phases have also been observed for PrSrCoO4, NdSrCoO4,197
and the n 2 phase Sr3Co2O7x.177 350 C
In contrast to the simple anion deintercalations ob-
served on the reduction of manganates and cobaltates, the
low-temperature reduction of RuddlesdenPopper phases
containing iron or nickel occurs in association with large-scale
rearrangements of the anion lattices of the host phases, result-
ing in reduced products which contain transition-metal centers
in square-planar coordination sites. The n 2 Ruddlesden
Sr3Fe2O6 Sr3Fe2O5
Popper-phase Sr3Fe2O7d is readily reduced to Sr3Fe2O6.198
This Fe(III) phase adopts an anion-deficient structure in which Figure 23 Low-temperature reduction of Sr3Fe2O6 drives a
the anion vacancies are located within the central bridging rearrangement of the anion lattice to yield Sr3Fe2O5 which contains
anion site of the n 2 RuddlesdenPopper lattice (Figure 23) corner-linked FeO4 square planes.
Soft Chemistry Synthesis of Oxides 439

H2
CaH2
750 C
350 C

CaEu2Ti3O9
CaEu2Ti3O10

Figure 25 Reduction of the n 3 DionJacobson-phase CaEuIII2Ti3O10


La3Ni2O7 La3Ni2O6
leads to a fusion of adjacent TiO6 octahedra and the formation of an
Figure 24 Reduction of La3Ni2O7 drives a rearrangement of the anion A-cation-ordered perovskite-phase CaEuII2Ti3O9.
lattice to yield La3Ni2O6 containing sheets of corner-linked NiO4 square
planes. CaEu2 Ti3 O10 H2 ! CaEu2 Ti3 O9 H2 O [38]
The low-temperature nature of the oxygen deintercalation
such that the iron centers are located within square-based py- reaction limits the rate of cation diffusion and thus the perov-
ramidal coordination sites. Reaction with calcium hydride skite product retains the calciumeuropium cation order of the
leads to the deintercalation of anions from Sr3Fe2O6 to yield original DionJacobson phase as shown in Figure 25. An
the Fe(II)-phase Sr3Fe2O5199 in which the anion lattice has analogous reaction can be observed on reduction of Ca0.5EuIII-
undergone a reorganization, similar to that observed in the TiO4, which forms the n 2 RuddlesdenPopper-phase
reduction of Sr2Fe2O5 to SrFeO2187 (Section 2.15.4.3.1), result- CaEuII2Ti2O7 when heated in hydrogen. In both of the reac-
ing in a square-planar coordination for the iron centers in the tions described, the retention of the TiO6 coordination poly-
product phase (Figure 23). hedra leads to a fusion of separated perovskite sheets to form
Reduction of the n 2 nickelate La3Ni2O7 induces a differ- either perovskite phases, or layered phases of higher order, on
ent anion reorganization. Reaction with CaH2 at 350  C yields oxygen deintercalation.
the mixed-valent Ni(I/II)-phase La3Ni2O6200 which adopts a
structure related to the T0 -structure of Nd2CuO4. During the
reduction of La3Ni2O7, the apical oxide ions, which reside 2.15.4.3.4 Structural selectivity
within rock salt layers of the host phase, migrate into coordi- The variety of anion-vacancy-ordered structures adopted by
nation sites analogous to those adopted by fluoride ions in the anion-deficient phases indicates that there are a number of
fluorite structure.5 As a result, the nickel cations in the reduced factors which direct the structural selectivity of topochemical
product are located within apex-linked NiO4 square planes deintercalation reactions. For example, the anion-deficient pe-
(Figure 24) in a manner analogous to that of the infinite rovskite phases Ca2Mn2O5, La2Co2O5, and La2Ni2O5 all adopt
layer phase LaNiO2, described in Section 2.15.4.3.1. different anion-vacancy-ordered structures in which the
transition-metal cations reside within coordination sites of
differing coordination number and geometry: Ca2Mn2O5
2.15.4.3.3 Reductive fusion of perovskite sheets MnIIIO5 square-based pyramids162; La2Co2O5CoIIO6 octahe-
The anion deintercalation reactions described above are all dra and CoIIO4 tetrahedra167; and La2Ni2O5NiIIO6 octahedra
associated with the reduction of transition-metal cations. and NiIIO4 square planes.172 In these three examples, the struc-
However, there are a number of lanthanides, most notably tures adopted by these A2B2O5 phases can be rationalized
europium, which exhibit multiple stable oxidation states in by considering the respective coordination preferences of
extended oxides. When present in transition-metal-oxide the Mn3, Co2, and Ni2 cations as directed by the crystal
phases which contain early transition metals in high oxidation field stabilization provided to cations in coordination sites of
states, these lanthanide cations are reduced in preference to the different geometry. However, the different anion-vacancy-
transition metals. As the transition-metal oxidation state is ordering schemes adopted by the two Mn(III), n 1
unchanged during the reaction, the reduction of lanthanide RuddlesdenPopper phases Ca2MnO3.5 and Sr2MnO3.5
A-cations is associated with lattice rearrangements which pre- (Figure 22) demonstrate that the coordination preferences of
serve the local coordination geometry of the oxophilic the transition-metal cations are not the only factor to consider.
transition-metal centers. Thus, for example, the reduction of Instead, the anion-vacancy distributions in topochemically
the n 3 DionJacobson-phase CaEuIII2Ti3O10 (prepared via reduced phases are best considered as being due to the coordi-
cation exchange as described in Section 2.15.4.5.1.3) with nation preferences of all the cations in the host phase. As a
hydrogen yields the perovskite-phase CaEuII2Ti3O9 according result, changes to the identity of the A-cations within a host
to reaction [38]: phase can lead to striking changes to the anion-vacancy-
440 Soft Chemistry Synthesis of Oxides

ordered structure and oxygen stoichiometry of topochemically 2.15.4.4 Anion-Insertion Reactions


reduced products. For example, the n 2 RuddlesdenPopper-
In order to effectively insert anions into metal-oxide host lat-
phase YSr2Mn2O7 can be readily reduced with sodium hydride
tices in a topochemical manner, a number of conditions need
to yield the Mn(II)-phase YSr2Mn2O5.5 in which oxide ions
to be met.
have been deintercalated from the equatorial MnO2 sheets of
the host phase.201 In contrast, hydrogen reduction of 1. There must be intercalation sites within the host framework
NdSr2Mn2O7, which differs from YSr2Mn2O7 by the simple which can accommodate the inserted anions. These can be
aliovalent substitution of Nd3 for Y3, removes oxide ions anion vacancies which already exist within the close-
from the central bridging oxide site in the n 2 Ruddlesden packed host frameworks, unoccupied interstitial anion
Popper lattice,202 demonstrating the structure directing role of sites, or anion-insertion sites that can be formed by minor
the spectator A-cations. rearrangements of the host oxide lattice.
A more dramatic change can be observed as a function of A- 2. The host lattice must contain oxidizable centers. The inser-
cation identity, in the reduction reactions of REBaCo2O5 tion process is formally an oxidation in which a neutral
phases. Phases of composition REBaM2O5 (RE lanthanide, species is inserted into the host material (for example, an
Y; M Mn, Fe, Co) adopt structures in which the strong pref- oxygen atom); this species becomes reduced (to an O2
erence of the large Ba2 cation for 12-coordination drives the oxide ion for example), thus oxidizing the host phase. In
simultaneous ordering of both the A-cations and anion vacan- order for the insertion process to proceed, the oxidation
cies to yield the anion-deficient cation-ordered perovskite needs to be thermodynamically favorable under the soft
structure shown in Figure 26 (see Section 2.15.4.4.1.2).203 conditions applied. Therefore, the lattice/bond energy re-
207
Reduction of YBaCo2O5 with sodium hydride leads to the leased during the oxidation must be larger than the ener-
formation of YBaCo2O4.5. Deintercalation of oxide ions from getic cost of the electron transfer required to form the
the equatorial anions sites of the host lattice yields a Co(II) cationanion pair.
phase which contains cobalt centers located in four- and five- 3. There must be sufficient anion mobility to allow the
coordinate sites as shown in Figure 26.208 In contrast, reduc- inserted species to diffuse into the interior of the host
tion of the isoelectronic and isostructural lanthanum- material, rather than just remain at the surface. In addition,
substituted analog, LaBaCo2O5, with sodium hydride yields there must be sufficient electronic mobility to enable the
LaBaCo2O4.25. This mixed-valent Co(I/II) phase adopts a dra- motion of charge associated with the oxidation process.
matically different anion-vacancy-ordering pattern resulting in
a structure which contains CoIIO5 square-based pyramids,
CoIIO4 tetrahedra, and CoIO4 square planes.208 This dramatic 2.15.4.4.1 Anion-deficient perovskites
change in the reduction product of REBaCo2O5 phases on the The ABO3 cubic perovskite structure contains no obvious
substitution of yttrium with lanthanum further demonstrates sites into which additional anions can be inserted. When
the important structure directing role the A-cations play in phases which are over-stoichiometric in oxygen adopt cubic
topochemical reduction reactions. perovskite structures, the elevated anion contents are

Co(II)

Co(II)

YBaCo2O4.5

REBaCo2O5 Co(II)

Co(I/II) Co(II) Co(I)


LaBaCo2O4.25

Figure 26 Topochemical reduction of REBaCoO5 results in product phases with anion-vacancy-ordering schemes directed by the identity of the RE
cations.
Soft Chemistry Synthesis of Oxides 441

accommodated through cation deficiency. Thus, the over- reducing the tolerance factor and moving the material into the
stoichiometric composition LaMnO3d is realized through lan- cubic perovskite stability field. The anion-deficient phases can
thanum and manganese cation vacancies and is better written as then be oxidized to stoichiometric ABO3 compositions. If this
La1dMn1dO3.209 However as noted in Section 2.15.4.3.1, oxidation is performed at a suitably low temperature, there will
phases which adopt the perovskite structure can accommodate be insufficient cation mobility for the material to adopt the
large numbers of anion vacancies without incurring significant thermodynamically stable hexagonal perovskite structure, and
energetic penalties. As a result, the oxygen content of perovskite the metastable, oxygen-stoichiometric, cubic phase will be ki-
phases is particularly sensitive to the preparative conditions netically trapped. Thus, for example, SrMnO3, which crystal-
employed for their synthesis, and anion-deficient perovskite lizes as a 4H hexagonal perovskite,210,211 can be converted into
phases are easily prepared. The anion deficiency can then be a cubic perovskite-phase SrMnO2.72 by heating in air at high
readily tuned or removed by low-temperature topochemical temperature.210 Subsequent reaction in oxygen below 500  C
oxidation reactions. yields SrMnO3.00, which retains the cubic perovskite structure
of the anion-deficient phase.212
2.15.4.4.1.1 Structural stabilization The oxidation of cubic SrMnO3x can also be achieved with
The ABO3 cubic perovskite structure, and its distorted variants, fluorine. SrMnO2.5,213 prepared in a manner analogous to that
is almost ubiquitous in ternary transition-metal-oxide chemis- described for CaMnO2.5 in Section 2.15.4.3.1, reacts readily
try, due to the large number of cation combinations it can host. with XeF2 a convenient fluorine source to yield SrMnO2.5
This chemical diversity is attributable to the wide range of A:B xF0.5x, a mixed-valent Mn(III)/Mn(IV) phase as shown in reac-

cation radius ratios which can be accommodated. As shown in tion [39].214 In addition to the simple fluorine insertion, the
Figure 27, the large A-cations reside in 12-cordinate sites, while highly oxidizing nature of fluorine leads to an accompanying
the smaller transition-metal cations are located in six- anion displacement reaction in which fluorine displaces oxy-
coordinate octahedral sites within the perovskite lattice. If the gen to yield SrMnO2.5xF0.5x rather than SrMnO2.5F0.5:
unit cell is a perfect cube, it can be seen that the AO and BO 0:5 x x
SrMnO2:5 XeF2 ! SrMnO2:5x O0:5x O2
bond lengths must be in the ratio: (AO)/(2  (BO)) 1, 2 2
0:5 x
which is defined as the structural tolerance factor, t. This ap- Xe [39]
2
parently restrictive geometric requirement can be eased by a
series of cooperative twisting and tilting distortions of the BO6 SrFeO3x phases adopting cubic perovskite-derived struc-
octahedra, which lower the average AO bond length while tures can be prepared in a similar way. Reaction of the
maintaining the BO bond length. This allows compositions brownmillerite-phase Sr2Fe2O5 at low temperature with oxy-
with small A-cations (t < 1) to adopt distorted perovskite struc- gen partial pressures of up to 500 atm allows phases of com-
tures, significantly extending the stability range of this structure position SrFeO2.5x (0 < x < 0.5) to be synthesized.215 These
type. There are however a significant number of ABO3 compo- materials exhibit a number of anion-vacancy-ordered interme-
sitions which have tolerance factors greater than 1, indicating diate phases which can be described by the compositional
that the A-cation is too large for the 12-coordinate site of a series SrnFenO3n1 (n 2, 4, 8, 1).216 Oxidative insertion of
cubic perovskite framework. These phases tend to adopt hex- anions into SrFeO3x can also be performed electrochemically
agonal perovskite structures which incorporate face-sharing by electrolyzing samples in KOH to yield highly crystalline
links into the connectivity of BO6 octahedra, to accommodate SrFeO3.217 The anion-deficient lattice of SrFeO3x phases also
these larger A-cations. A small subset of these hexagonal pe- enables fluorine insertion. Reaction of SrFeO2.88 with poly
rovskite phases can be induced to adopt cubic-type perovskite (vinylidene fluoride), [CH2CF2]n, leads to an anion-insertion/
structures by synthesizing them with anion-deficient composi- displacement reaction and the formation of SrFeO2F.218 In
tions. The ABO3x phases thus prepared will contain transition- contrast to the fluorination of Sr2Mn2O5, the fluorination of
metal B-cations in lower oxidation states than present in SrFeO3x proceeds with the reduction of the iron oxidation
oxygen-stoichiometric ABO3 formulations. This B-cation re- state from Fe3.76 to Fe3 indicating that the oxidizing nature
duction will tend to increase the average BO bond length, of Fe4 centers leads to a significant substitutive component to
the anion-insertion reaction.

B 2.15.4.4.1.2 Cation-ordered phases


Anion-deficient cubic perovskite phases are often prepared to
encourage cation ordering. In general, entropy strongly favors
the formation of cation-disordered perovskite phases. Thus, an
A AO AA0 B2O6 double perovskite composition will tend to adopt a
O
structure with a statistically disordered arrangement of A- and
BO A0 -cations over the available 12-coordinate cation sites of the
perovskite framework. However, the introduction of anion
deficiency can lead to the synergic ordering of anion vacancies
(AO) and cations. As shown in Figure 28, LaBaMn2O5 adopts a
ABO3 t= =1 structure based on that of a cubic perovskite, in which the
2 (BO)
anion vacancies order to yield two distinct A-cation sites: a
Cubic perovskite
12-coordinate site occupied by Ba2 and a smaller 8-
Figure 27 The structural tolerance factor of ABO3 perovskite phases. coordinate site occupied by La3.52 The simultaneous ordering
442 Soft Chemistry Synthesis of Oxides

O2

220 C

LaBaMn2O5 LaBaMn2O6 La0.5Ba0.5MnO3

Figure 28 Low-temperature oxidation of LaBaMn2O5 leads to the formation of the metastable A-cation-ordered perovskite-phase LaBaMn2O6 rather
than the more thermodynamically stable cation-disordered phase La0.5Ba0.5MnO3.

MnO2 MnO2 MnO2

GaO2 GaO GaO1.5

MnO2 MnO2 MnO2

GaO GaO GaO1.5

MnO2 MnO2 MnO2

Ca2GaMnO5.5 A2GaMnO5 Sr2GaMnO5.5

Figure 29 Oxidation of A2GaMnO5 (A Ca, Sr) brownmillerite phases yields products with anion-vacancy distributions which depend on the identity of
the A-cations.

of anion vacancies and cations is driven by the differing coor- which reside within the layers of apex-linked BO4 tetrahedra,
dination preferences of the large barium and smaller lantha- converting them to BO6 octahedra. However, the manner in
num cations. Subsequent low-temperature oxidation yields which these inserted anions are arranged depends on the size
metastable, cation-ordered LaBaMn2O6 which exhibits an ele- of the A-cations.
vated magnetic ordering temperature (TN 335 K) compared When the A-cation is small, Ca2 for example, oxide ions
to the cation-disordered phase La0.5Ba0.5MnO3 (TN 270 K) are inserted into alternate layers of tetrahedra, changing the
which is prepared directly at high temperature.52 Similar be- OTOT stacking sequence of octahedra (O) and tetrahedra (T)
havior is observed for LaBaCo2O5 which can be readily oxi- in the brownmillerite host phase into an OOOTOOOT se-
dized to A-cation-ordered LaBaCo2O6.219 quence. Thus, the oxidation of Ca2GaMnO5 to Ca2GaMnO5.4
Anion deficiency can also be used to prepare B-cation- yields a phase in which approximately half the Ga3 cations are
ordered perovskite phases. As noted in Section 2.15.4.3.1, the in octahedral coordination sites and half in tetrahedral coor-
anion-deficient A2B2O5 brownmillerite structure is adopted dination sties (Figure 29).220,221 When the A-cations are larger,
by a large number of anion-deficient perovskite phases. oxidation follows a different pattern. Reaction of Sr2GaMnO5
The octahedral and tetrahedral coordination sites within with oxygen forms the MnIV-phase Sr2GaMnO5.5 in which the
brownmillerite-type structures (Figure 29) can be used to additional anions have been inserted evenly into all the sheets
segregate and order different B-cations on the basis of their of tetrahedra within the brownmillerite structure, oxidizing the
stability in these two coordination geometries, to yield cation- anion-deficient GaO layers to a composition of GaO1.5
ordered A2BB0 O5 phases. Subsequent low-temperature anion- (Figure 29).222224 As a result, the gallium cations have an
insertion reactions can then be utilized to tune the oxygen average coordination number of 5. It is argued that the differ-
content of materials. ences in oxidation behavior are driven by the differing ability
A widely studied group of cation-ordered brownmillerite of the two A2BMnO5.5 structures to accommodate small A-
oxides are the A2BMnIIIO5 (A Ca, Sr; B Al, Ga) phases in cations through cooperative twisting of polyhedra.225
which cation ordering in these materials is particularly robust
due to the favorable location of the JahnTeller-active MnIII 2.15.4.4.2 RuddlesdenPopper phases
cations within an octahedral coordination site. Oxidation of 2.15.4.4.2.1 Oxygen-insertion reactions
these materials to MnIV-containing A2BMnO5x compositions In common with the perovskite phases described above, it is
leads to the insertion of oxide ions into the vacant anion sites possible to stabilize RuddlesdenPopper structures, particularly
Soft Chemistry Synthesis of Oxides 443

Oxidation

La2MO4 La2MO4+x

Figure 30 Oxidation of La2MO4 (M Co, Ni, Cu) inserts additional


anions into tetrahedral coordination sites between the sheets of MO6
corner-sharing octahedra.
LaSrMnO4F
n 2 members, by the formation of anion-deficient phases. For
example, the reaction of a 3:2 molar ratio of SrCO3 and MnO2,
which would be expected to form the n 2 RuddlesdenPopper-
phase Sr3Mn2O7, actually results in the formation of Sr7Mn4O15 La1.2Sr1.8Mn2O7F2
and MnO2.226 However if prepared at high temperature
Figure 31 Fluorination of RuddlesdenPopper phases inserts fluoride
(1650  C) to favor anion deficiency, and then quenched to
ions into tetrahedral interstitial sites.
room temperature with dry ice, the n 2 RuddlesdenPopper-
phase Sr3Mn2O6.55 is formed, which can then be readily oxidized
to the MnIV-phase Sr3Mn2O7.227 Likewise Sr3Co2O7x can be
the perovskite blocks of this structural family, to form struc-
stabilized with respect to a mixture of competing phases, by
tures similar to those of the La2MO4d phases described above.
lowering the oxygen concentration of the material.228 In this
For example, reaction of the mixed-valent Mn3/4 n 2
instance, reaction with oxygen only facilitates oxidation to
RuddlesdenPopper-phase RE1.2Sr1.8Mn2O7 (RE La, Pr, Nd,
Sr3Co2O6.60,229 consistent with the increased difficulty in stabi-
Sm, Eu, Gd) with dilute fluorine gas or poly(vinylidene fluo-
lizing the highly oxidizing Co4 oxidation state.
ride) yields RE1.2Sr1.8Mn2O7F2.236,237 Fluoride ions are
In addition to the oxidative insertion of anions into vacant
inserted into four-coordinate sites within the rock salt layers
sites within anion-deficient RuddlesdenPopper phases, it is also
of the host phase, to form an arrangement reminiscent of the
possible to insert anions into interstitial sites within the rock salt
fluorite structure (Figure 31). Similar reactions with the n 1
layers of phases of this structure type. Thus, oxidation of La2MO4
phase LaSrMnO4 lead to the formation of LaSrMnO4F1.7 in
(M Co, Ni, Cu) yields phases of composition La2MO4d
which the analogous interstitial sites are only partially filled.236
(d 0.15) in which the additional oxide ions are inserted into
The level of intercalation is presumably limited in this case by
interstitial tetrahedral sites within the rock salt layers of these
the ability to stabilize the higher oxidation states of manga-
n 1 RuddlesdenPopper phases (Figure 30).230233 Oxidation
nese. If LaSrMnO4F1.7 is heated with the appropriate amount
of these phases can be achieved either by heating in oxygen gas or
of LaSrMnO4, the Mn(IV)-phase LaSrMnO4F can be formed via
electrochemically in a KOH electrolyte.
the thermal equilibration of the fluorine concentration. The
An unusual feature of these topochemical oxidations is
resulting oxyfluoride phase adopts a novel-staged structure in
that the anions are inserted into locations within the host
which the anion intercalation sites in alternate layers are either
phase which are not within the coordination spheres of the
full or empty (Figure 31).238 This staging behavior suggests
transition-metal cations being oxidized. As a result, the oxida-
that there is a large energy penalty associated with expanding
tion state of the transition metal is changed (raised) while the
the rock salt layers to make them suitable for anion intercala-
local coordination at that transition-metal site, and thus
tion and that this penalty is only worth paying if all the anion
the d-orbital energies of the metal center, remain largely
intercalation sites within a layer are filled, in a situation
unchanged. Modification of the electron count in this structur-
strongly reminiscent of some cation intercalation reactions of
ally independent, isolated manner is much more typical of
layered host phases. It should be noted that these fluorination
cation insertion or substitution, than manipulation of the
reactions must be performed with the rigorous exclusion of
anion lattice which tends to insert or remove anions from
water to prevent the formation of large quantities of binary
within the coordination spheres of the redox active transition-
metal fluoride impurities such as SrF2.
metal centers. Therefore, these remote anion insertions into
In an attempt to simplify the often elaborate experimental
rock salt layers of RuddlesdenPopper phases can be thought
setups required to handle and perform reactions with fluorine,
of as almost pure electronic doping processes.
a number of other fluorinating strategies have been investi-
gated. For example, binary metal fluorides of late transition
2.15.4.4.2.2 Fluorination reactions metals (MF2: M Ni, Cu, Zn, Ag) have been used to good effect
Extensive investigations of the soft fluorination chemistry of to fluorinate RuddlesdenPopper phases.239 For example,
RuddlesdenPopper phases234,235 have revealed that fluoride heating a 1:1 mixture of the n 2 RuddlesdenPopper-phase
ions can be oxidatively inserted into interstitial sites between Sr3Ru2O7 with CuF2 in air at temperatures up to 300  C yields
444 Soft Chemistry Synthesis of Oxides

the Ru(IV)-phase Sr3Ru2O7F2 and CuO.240 It is postulated Fluorination of Ca2CuO3, which is isostructural and iso-
that the metal fluorides act as an in situ source of fluorine electronic with Sr2CuO3, leads to a subtly different struc-
through reaction with atmospheric oxygen according to reac- ture.244 Reaction of Ca2CuO3 with fluorine gas yields
tion [40],241 and that this fluorine then rapidly reacts with the Ca2CuO2F2x in which the majority of the inserted fluoride
host phase to give the overall reaction [41]. ions now reside within interlayer interstitial sites, with a small
1
minority of fluoride ions located in sites which bond axially to
MF2 O2 ! MO F2 [40] the copper centers (Figure 32). The structure of Ca2CuO2F2x
2
is therefore more closely related to the T0 structure of Nd2CuO4
1
Sr3 Ru2 O7 CuF2 O2 ! Sr3 Ru2 O7 F2 CuO [41] than that of the parent RuddlesdenPopper phase. The differ-
2
ent distribution of fluoride ions over the two coordination sites
It can be seen from these reaction schemes that the atmo-
in A2Cu2O2F2x to yield a RuddlesdenPopper phase when
spheric oxygen is acting as the oxidant and the metal fluoride
A Sr and a T0 phase when A Ca is consistent with the small
only acts as a fluorine source. The use of metal fluorides as
size of Ca2 stabilizing the T0 structure.
fluorinating agents not only eases the practical difficulties as-
sociated with handling fluorine, it is also observed to produce
lower levels of binary fluoride impurities than reactions with 2.15.4.4.2.3 Chlorine-insertion reactions
elemental fluorine. However, it should be noted that samples In general, chloride ions are too large to be inserted into vacant
fluorinated in this manner almost inevitably become contam- oxide ion-coordination sites. However, chlorine can be
inated with the binary oxide byproducts of the reaction, which inserted into the interlayer region of RuddlesdenPopper
are often hard to remove. phases which contain large A-cations. As noted in
Soft fluorination chemistry has also been used extensively Section 2.15.4.1.3.1, exposure of A0 LaNb2O7 (A0 Rb, Cs)
to tune the electronic behavior of complex copper oxide phases DionJacobson phases to cesium or rubidium vapor leads to
to induce superconductivity.241 The structural selectivity of the the formation of A0 2LaNb2O7 (A0 Cs, Rb) RuddlesdenPop-
anion-insertion/substitution reactions of these phases appears per phases via reductive intercalation.108,109 The A0 -cations in
to be directed by a strong energetic preference for the retention these phase are sufficiently large to facilitate the oxidative
of CuO4 square-planar motifs. Thus, for example, the fluorina- insertion of chlorine, to yield phases of composition (A0 2Cl)
tion of Sr2CuO3 to form Sr2CuO2F2x via a combination of LaNb2O7 (A0 Cs, Rb).109 The (A0 2Cl) layers thus formed
anion insertion and anion exchange leads to a large-scale rear- adopt a CsCl-type structure in which the A0 -cations are located
rangement of the anion lattice. As a result, the majority of the within eight-coordinate A0 O4Cl4 sites, facilitated by a relative
fluoride ions within the product phase are located in axial shift in the position of the LaNb2O7 perovskite blocks from a
coordination sites with a small minority located within inter- centered stacking to a primitive stacking as shown in Figure 33.
layer interstitial sites (Figure 32).241243 Thus, the SrOSrO
CuOSrOSrO stacking of the host phase is converted into 2.15.4.4.2.4 Iodine-insertion reactions
SrFFxSrFCuO2SrFFxSrF in the product. While it is in- The weak oxidizing potential of iodine means that in general it
trinsically difficult to determine the oxygenfluorine distribu- does not intercalate into complex oxides in an oxidative manner.
tion in a mixed oxyfluoride by diffraction due to the similarity It has been observed however that iodine can intercalate into
of both the x-ray and neutron scattering lengths of the two bismuth-containing oxides. Thus, for example, the reaction of the
anions, Madelung energy calculations provide strong support high-temperature superconducting phase Bi2Sr2CaCu2O8x with
for the structural model presented. The observed large-scale elemental iodine yields IBi2Sr2CaCu2O8x, in which iodine has
reorganization of the anion lattice also clearly demonstrates been inserted into the Bi2O2 layers of the host phase driving a
that there is high anion mobility in the host phase. change in the stacking sequence of the phase from centered to

F2 F2

Sr2CuO2F2+x A2CuO3 Ca2CuO3F2+x

Figure 32 Fluorination of A2CuO3 (A Ca, Sr) phases leads to a rearrangement of the anion lattice and the retention of sheets of apex-linked CuO4
square planes.
Soft Chemistry Synthesis of Oxides 445

primitive (Figure 34).245 Raman spectroscopy data collected reactions, or minimal unfavorable-like ion interactions in
from intercalated samples are consistent with the presence of the resulting product phase in the case of deintercalation
I3 molecular anions, demonstrating the oxidative nature of the reactions.
insertion process.246 Analogous insertion reactions have been 3. The redox-neutral reactions must be spontaneous (DG < 0).
observed to occur in AxBi9xO(27x)/2 (A Ba, Sr) phases, in Unlike the redox active reactions which are generally driven
which the insertion of iodine leads to the partial oxidation of by thermodynamically favorable electron-transfer pro-
bismuth.247,248 cesses, redox-neutral reactions need to be driven by other
favorable reaction steps, such as increase in product lattice
2.15.4.5 Redox-Neutral Topochemical Reactions energy (due to exchange of large cations for smaller cations
The topochemical reactions described in the previous sections for example) or acid neutralization or the formation of
occur with concomitant oxidation or reduction of the complex highly thermodynamically stable byproduct phases (e.g.,
oxide host lattice. However, it is possible to insert, extract, or water) in the case of deintercalation reactions.
exchange chemical species from complex oxide phases in
redox-neutral processes. In order for such redox-neutral pro- 2.15.4.5.1 Cation-substitution reactions
cesses to proceed, a number of general conditions must be met: The majority of transition-metal cations in complex oxide
phases are tightly bound within oxide coordination polyhedra.
1. The species to be intercalated and/or extracted must have As a result, they are effectively immobile under soft chemical
significant mobility within the host lattice at the reaction conditions. In contrast, large, low-valent cations residing in
temperature. sites of low coordination number within the interlayer regions
2. The product phase produced must be kinetically stable. of complex oxide structures can be readily exchanged at modest
Thus, there must be suitable intercalation sites for insertion temperatures. By utilizing the low-temperature mobility of this
class of cation, a wide range of topochemical reactions can be
performed.

2.15.4.5.1.1 NaFeO2-type phases


The high ionic mobility which facilitates the rapid extraction and
reintercalation of cations into phases which adopt a-NaFeO2-
type structures also enables numerous low-temperature cation-
Cl2
exchange reactions to be performed.249 For example, reaction of
Room temperature a-NaFeO2 with lithium chloride in a potassium chloride flux
brings about a topochemical cation exchange according to reac-
tion [42]. The metastable phase, LiFeO2, thus formed retains
the ordering of lithium and iron cations within the rock salt
lattice of the parent phase (the thermodynamically stable form
of LiFeO2 has a disordered rock salt structure) consistent with
A2LaNb2O7 the differential mobility of the monovalent cations (Na, Li)
(A2Cl)LaNb2O7 compared to Fe3250:
Figure 33 Chlorination of A2LaNb2O7 (A Cs, Rb) leads to the insertion NaFeO2 LiCl ! LiFeO2 NaCl [42]
of chloride ions into eight-coordinate cubic sites formed by a relative shift
in the position of the perovskite double layers. However if a-NaFeO2-type phases of composition LiMO2
(M Cr, Co, Rh) are reacted with silver nitrate in a potassium
nitrate flux, the resulting cation-exchange reactions drive a change
to the structure of the host lattice so the product AgMO2 phases
adopt delafossite-type structures in which the inserted silver cat-
ions occupy linear coordination sites, as shown in Figure 35.251

I2

AgNO3

Bi2Sr2CaCu2O8 IBi2Sr2CaCu2O8 LiCrO2 AgCrO2

Figure 34 Reaction of Bi2Sr2CaCu2O8 with iodine oxidatively inserts Figure 35 Exchange of silver for lithium drives a change from an
I3 ions into the Bi2O2 layers of the cuprate phase to yield ordered rock salt structure to a delafossite structure with silver ions in a
IBi2Sr2CaCu2O8. linear coordination geometry.
446 Soft Chemistry Synthesis of Oxides

The structural transition is presumably driven by the coordina- 2.15.4.5.1.2 Layered binary and ternary oxides
tion preferences of the AgI cation. Layered binary oxide phases which contain monovalent cations
Analogous cation-exchange reactions to form delafossite in between sheets of connected transition-metal coordination
phases are also observed when a-NaFeO2-type LiMO2 (M Cr, polyhedra exhibit extensive cation-substitution chemistry. For
Rh) phases are reacted with a mixture of palladium and palla- example, as noted in Section 2.15.4.1.1.2, the layered structure
dium dichloride, in a process which involves the comproportio- of a-MoO3 enables a wide range of intercalation reactions to be
nation of Pd0 and PdII according to reaction [43]251: performed due to the high mobility of cations located between
the MoO3 layers. This high cation mobility also facilitates a
2LiMO2 Pd PdCl2 ! 2PdMO2 2LiCl [43]
wide range of cation-exchange reactions, Thus, exposure of
It is also possible to substitute divalent cations into a- [Na(H2O)2]0.25MoO3 to a solution containing potassium chlo-
NaFeO2-type phases in redox-neutral processes which exchange ride leads to rapid and complete cation exchange and the forma-
two monovalent cations for a single divalent cation. For example, tion of [K(H2O)n]xMoO3 phases.256
the reaction of NaxCoO2 with anhydrous calcium nitrate readily Layered structures are also observed for a wide range of
yields Cax/2CoO2 phases according to reaction [44]252,253: ternary oxides. For example, there is an extensive series of
ternary titanium oxides of composition A2TinO2n1
x (A monovalent cation) which adopt structures consisting of
Nax CoO2 CaNO3 2 ! Cax=2 CoO2 xNaNO3 [44]
2
arrays of edge-sharing TiO6 octahedra separated by layers of
The cation-exchange reactions of NaxCoO2 phases with low A-cations, as shown in Figure 36. The open structures adopted
values of x are topochemical. Thus, g-Na0.5CoO2, which adopts by these phases enable a wide range of cation-substitution
a P2-type structure as described in Section 2.15.4.2.1.2, forms g- chemistry to be performed.257,258 For example, the n 4
Ca0.25CoO2, and b-Na0.5CoO2, which has a P1-type structure, phase TlTi4O9 has been shown to undergo substitution reac-
forms b-Ca0.25CoO2 on cation exchange. However, NaxCoO2 tions with a very wide range of MCl metal monochlorides
phases with large values of x undergo structural changes similar (M Li, Na, K, Rb, Cs, Ag) to yield substituted phases accord-
to those observed on sodium deintercalation. Thus, for example, ing to reaction [46]259:
reaction of a-NaCoO2 with anhydrous calcium nitrate forms
Ca0.5CoO2 with the b-type P1 structure of the most thermody- Tl2 Ti4 O9 2MCl ! M2 Ti4 O9 2TlCl [46]
namically stable form of Na0.5CoO2 (see Section 2.15.4.2.1.2),
This family of phases has also been observed to react with
suggesting that the change in structure is driven by the declining
mineral acids to form proton-exchanged solid-acid phases. For
A-cation concentration in the AxCoO2 (A Na, Ca) phases rather
example, Na2Ti3O7, K2Ti4O9, and Cs2Ti5O11 all react with
than a change in the identity of the A-cation.
hydrochloric acid to form the analogous H2TinO2n1
Reaction between a-NaFeO2 and nickel nitrate or nickel
phases.260
chloride leads to a further class of cation-exchange reactions,
in which the sodium and some of the iron cations are replaced
by nickel according to reaction [45] to yield a Ni1xFe2xO4
2.15.4.5.1.3 DionJacobson phases
spinel-type phase254,255:
The large monovalent interlayer A0 -cations present in
A0 An1BnO3n1 DionJacobson phases are relatively mobile
2NaFeO2 1 xNiCl2 ! Ni1x Fe22x=3 O4 2NaCl
2x
under soft synthesis conditions, due to the low charge density
FeCl3 [45] of the ions and the large sites of low coordination number they
3
occupy. As a result, these cations can be readily exchanged for
Detailed structural analysis reveals that despite the com- cations of smaller size in reactions which are driven by the
mon oxide ion lattice shared by the ordered rock salt structure increased lattice energies of the substituted products. Thus, for
of NaFeO2 and the spinel structure, there is significant cation example, the reaction of the n 2 DionJacobson phases
rearrangement associated with the exchange reaction as half A0 LaNb2O7 (A0 K, Rb, Cs) with fused LiNO3 or NaNO3 yields
the iron centers are displaced from octahedral sites in NaFeO2 A0 -cation-substituted phases (Figure 37) and A0 NO3 according
to tetrahedral sites in the Ni1xFe2(2x/3)O4 product. to reaction [47]261,262:

Na2Ti3O7 Tl2Ti4O9 Cs2Ti5O11

Figure 36 The layered structures of Na2Ti3O7, Tl2Ti4O9, and Cs2Ti5O11.


Soft Chemistry Synthesis of Oxides 447

0 0 the appropriate dichloride, similar exchange reactions can be


A LaNb2 O7 MNO3 ! MLaNb2 O7 A NO3 [47]
performed to insert other (MCl) (M Cr, Mn, Fe, Co) layers
If the exchanged cations are small (Li, Na), their intro- into DionJacobson phases in a directly analogous man-
ner.272274 The (MCl)LaMb2O7 phases thus formed can also
duction drives a structural change in which the perovskite
undergo cation substitution reactions. Reaction of (CuCl)
sheets shift from the primitive stacking of the DionJacobson
phases to the staggered stacking of the RuddlesdenPopper LaNb2O7 with n-butyllithium results in the insertion/exchange
of lithium and the excretion of elemental copper according to
structural series. This structural change leads to the formation
reaction [50], to yield (LixCl)LaNb2O7, typically with x > 2.
of small tetrahedral sites which can better accommodate the
small monovalent cations as shown in Figure 37. Analogous Subsequent exposure to iodine can readily remove the dis-
placed copper and any excess lithium to yield (Li2Cl)
cation-exchange reactions can be performed on DionJacobson
LaNb2O7 as shown in reaction [51]275:
tantalates to yield a wide range of cation-substituted phases,263
including AgLaTa2O7 and AgCa2Ta3O10264 which exhibit CuClLaNb2 O7 xC4 H9 Li ! Lix ClLaNb2 O7
appreciable Ag cation mobility at high temperature. x
C8 H18 Cu [50]
The A0 -cations in DionJacobson phases can also be 2

replaced by divalent cations to yield cation-deficient phases. x1


Lix ClLaNb2 O7 Cu I2
Thus, reaction of RbCa2Nb3O10 with Sr(NO3)2 or Ba(NO3)2 2
! Li2 ClLaNb2 O7 CuI x  2LiI [51]
leads to the formation of Rb0.55Sr0.230.24Ca2Nb3O10 and
Rb0.45Ba0.270.27Ca2Nb3O10, respectively,265 where represents
The (Li2Cl) layer inserted between the perovskite blocks in
a vacancy on the A0 -cation site of the DionJacobson structure. (Li2Cl)LaNb2O7 adopts an anti-fluorite structure in which the
The large A0 -cations in DionJacobson phases can also lithium cations are located within LiO2Cl2 tetrahedra as shown
be readily exchanged for protons by treatment with mineral in Figure 38, and thus the exchange of two lithium cations for
acid, resulting in the formation of solid-acid phases.266269 each Cu2 cation can be considered topochemical.
For example, reaction of the n 3 A0 Ca2Nb3O10 or n 2
A0 LaNb2O7 (A K, Rb, Cs) phases with 6 M HCl readily yields 2.15.4.5.1.4 RuddlesdenPopper phases
the solid-acid phases HCa2Nb3O10 and HLaNb2O7 respec- The majority of An1BnO3n1 RuddlesdenPopper phases
tively according to reaction [48]266,269: contain small, highly charged A-cations such as lanthanides
KCa2 Nb3 O10 HCl ! HCa2 Nb3 O10 KCl [48] and/or alkaline earth metals which have high charge densities
limiting their mobility at low synthesis temperatures. However,
In addition to simple cation-exchange reactions, the when the B-cations present in RuddlesdenPopper phases are
A0 -cations in DionJacobson phases can be replaced by early transition metals in high oxidation states such as Ti4,
charged layers of other metal salts. Thus if the n 2 Nb5, or Ta5, monovalent A-cations can be incorporated into
RuddlesdenPopper-phase RbLaNb2O7 is heated in the pres- RuddlesdenPopper phases. Under suitable conditions, these
ence of CuCl2, an exchange reaction occurs to replace the large monovalent cations can participate in substitution reactions in
Rb cations with a sheet of stoichiometry (CuCl) according to which they are replaced by other, smaller, monovalent ions.276
reaction [49]270: Thus, for example, the reaction of the n 3 Ruddlesden
RbLaNb2 O7 CuCl2 ! CuClLaNb2 O7 RbCl [49] Popper-phase Na2La2Ti3O10 with LiNO3 or AgNO3 yields
Li2La2Ti3O10 and Ag2La2Ti3O10, respectively.277,278
The resulting phase consists of double blocks of corner- The large monovalent A-cations in RuddlesdenPopper
sharing NbO6 octahedra stacked with sheets of edge-sharing phases can also be readily exchanged for protons to form
CuIIO2Cl4 octahedra as shown in Figure 38.270,271 By use of solid-acid phases.279285 For example, the n 3 phase

RbO8 CuO2Cl4 LiO2Cl2


RbO8 NaNO3 NaO4

CuCl2 BuLi
50%
occupied

RbLaNb2O7 NaLaNb2O7 RbLaNb2O7 (CuCl)LaNb2O7 (Li2Cl)LaNb2O7

Figure 37 Substitution of sodium for rubidium leads to a shift of the Figure 38 The large rubidium cations in RbLaNb2O7 can be exchanged
perovskite blocks to form a cation-deficient RuddlesdenPopper-type for (CuCl) salt units which can then undergo cation exchange in
phase. which a Cu2 cation is replaced by two Li cations.
448 Soft Chemistry Synthesis of Oxides

A2La2Ti3O10 (A K, Rb) when reacted with nitric acid yields Na2 La2 Ti3 O10 CoCl2 ! CoII La2 Ti3 O10 2NaCl [55]
proton-exchanged H2LaTi3O10 materials.261 Using these solid-
Charged metal-oxide layers can also be inserted into
acid phases as precursors, subsequent reactions can replace the
RuddlesdenPopper phases via exchange reactions. If the
incorporated protons with large monovalent cations to yield
n 3 RuddlesdenPopper-phase K2La2Ti3O10 is reacted with
phases which cannot be made directly. Thus, for example, if the
two equivalents of BiOCl, (Bi2O2)2 layers are inserted be-
n 1 RuddlesdenPopper-phase NaLaTiO4 is first treated with
tween the La2Ti3O10 perovskite sheets to yield the Aurivillius-
nitric acid to form HLaTiO4 and subsequently exposed to
phase (Bi2O2)La2Ti3O10 according to reaction [56]288:
KOH, the metastable, cation-substituted phase KLaTiO4 is
formed.285 It should be noted that the protonated intermediate K2 La2 Ti3 O10 2BiOCl ! Bi2 O2 La2 Ti3 O10 2KCl [56]
is an essential part of the reaction scheme as KLaTiO4 cannot be
made directly from NaLaTiO4 (by reaction with KNO3 By careful selection of the reacting salt, more elaborate
for example) due to the loss of lattice energy on potassium metal-oxide layers can be inserted. Thus, the reaction of
substitution. However, when KOH is reacted with HLaTiO4, the K2La2Ti3O10 with VOSO4 inserts (VO)2 into the host phase
formation of water due to the acid neutralization processes drives with ejection of two potassium cations according to
the reaction forward as shown in reactions [52] and [53]: reaction [57]288:

NaLaTiO4 HNO3 ! HLaTiO4 NaNO3 [52] K2 La2 Ti3 O10 VOSO4 3H2 O
! VOLa2 Ti3 O10 K2 SO4 3H2 O [57]
HLaTiO4 KOH ! KLaTiO4 H2 O [53]
Thus, it can be seen that when sufficiently mobile cations
By substituting divalent cations for monovalent cations, it is are present, a wide range of substitution reactions can be
possible to convert An1BnO3n1 RuddlesdenPooper phases performed to prepare metastable phases.
into A0 An1BnO10 DionJacobson phases. Thus, the reaction of
K2Eu2Ti3O10 with Ca(NO3)2 or Sr(NO3)2 yields CaEu2Ti3O10
and SrEu2Ti3O10 according to reaction [54]286: 2.15.4.5.2 Deintercalation
2.15.4.5.2.1 Dehydration reactions
K2 Eu2 Ti3 O10 MII NO3 2 ! MII Eu2 Ti3 O10 2KNO3 [54] The deintercalation of incorporated molecules is a common
feature of a wide range of hydrated oxide phases. However, the
In this instance the large Ca2 and Sr2 cations drive a shift
dehydration reactions of solid-acid oxide phases can be uti-
of the Eu2Ti3O10 perovskite blocks to adopt a DionJacobson
lized to form new metaloxygen linkages between existing
stacking sequence with large eight-coordinate A0 cation sites.
MOn metaloxygen coordination polyhedra. For example, if
However, it is possible to exchange the monovalent cations
the solid-acid-phase HTiNbO5 is heated at 300  C, a dehydra-
in RuddlesdenPopper phases for smaller divalent transition-
tion reaction occurs in which water is formed and released
metal cations with retention of the RuddlesdenPopper frame-
from the solid, leading to the synthesis of Ti2Nb2O9.289,290
work. For example, reaction of Na2La2Ti3O10 with a 1:1
The dehydration reaction drives the fusion of adjacent (Ti,
mixture of CoCl2/KCl forms CoIILa2Ti3O10 according to reac-
Nb)2O5 sheets via the formation of new corner-sharing links
tion [55], in which the small CoII cations occupy half the
between (Ti, Nb)O6 octahedra, resulting in a new 3D metal-
tetrahedral interlayer cation sites as shown in Figure 39.287
oxide network as shown in Figure 40. Similar dehydration
Similar reactions can be performed to exchange CuII or ZnII
reactions are observed to occur when proton-exchanged tita-
cations for sodium, in an analogous manner287:
nates in the H2TinO2n1 series are heated above 350  C, form-
ing a metastable polymorph of TiO2, referred to as TiO2(B),
although it should be noted that the dehydration reactions in
this instance are not topochemical.260,291,292
Following a similar dehydration strategy, layered double
hydroxide phases can be readily converted into dense
spinel oxides at low temperature. Thus by heating
Ni1/3Co1/3Al1/3(OH)2(CO3)x(NO3)ynH2O at 500  C, the
metastable spinel-phase NiCoAlO4 is formed.293 On heating
CoCl2/KCl
above 600  C, this phase decomposes by expelling NiO, dem-
onstrating the metastability of the spinel phase and further

50%
occupied

Na2La2Ti3O10 CoLa2Ti3O10
HTiNbO5 Ti2Nb2O9
Figure 39 Reaction of the n 3 RuddlesdenPopper-phase
Na2La2Ti3O10 with CoCl2 in a KCl flux exchanges the nine-coordinate Figure 40 Dehydration of the layered solid-acid HTiNbO5 leads to the
sodium ions for tetrahedrally coordinated cobalt centers. formation of the 3D oxide-phase Ti2Nb2O9.
Soft Chemistry Synthesis of Oxides 449

emphasizing the ability of low-temperature dehydration reac- Thus, it can be seen that two different metastable phases of
tions to prepare kinetically stabilized phases. identical composition, La2Ti3O9 (Figure 41) and La2/3TiO2
(Figure 42), can be formed by performing different sequences
of soft chemical reactions on the host K2La2Ti3O10 phase.
2.15.4.5.2.2 Layer extraction
The analogous H2RE2Ti3O10 phases in which RE is a smaller
Under suitable conditions, it is possible to extract charge neu-
lanthanide (RE Nd, Sm, Eu, Gd, Dy) do not condense to
tral salt units from extended oxide phases, thus generating
form perovskite structures on dehydration.261,280 Instead, the
new extended lattices. For example, if the n 3 Ruddlesden
RE2Ti3O9 phases formed retain layered structures in which
Popper-phase K2La2Ti3O10 is treated with two equivalents of
some of the small lanthanide cations have migrated into the
tetraphenylphosphonium bromide (PPh4Br), K2O is extracted
region between the perovskite blocks. On heating above
from the host phase according to reaction [58], to yield
950  C, these layered dehydrated phases undergo transitions
La2Ti2O9 as shown in Figure 41.294 The potassium cations
to RE2Ti2O7 pyrochlore-type structures, demonstrating their
are extracted from the rock salt layers of the host phase along
metastability.261
with oxide ions from within the Ti3O10 blocks:
The n 2 RuddlesdenPopper-phase H2SrTa2O7 also un-
K2 La2 Ti3 O10 2PPH4 Br ! La2 Ti3 O10 2KBr dergoes a dehydration/layer fusion reaction to form the
PPh3 O PPh3 Ph2 [58] strontium-deficient perovskite-phase SrTa2O6, in which the
strontium cations are distributed randomly over the A-cation
An alternative route for the extraction of layers from ex- sites of the perovskite lattice.281 On further heating, SrTa2O6
tended oxide structures is to utilize the dehydration of solid- undergoes a structural reorganization to adopt a tetragonal
acid phases described in Section 2.15.4.5.2.1. For example if tungsten bronze structure, further demonstrating the metasta-
the n 3 solid-acid-phase H2La2Ti3O10 is heated to approxi- bility of cation-deficient perovskite phases.
mately 600  C, water is eliminated to yield La2Ti3O9.261 The
elimination of water is associated with a structural change in
which the TiO6 octahedra on either side of each rock salt sheet 2.15.4.5.3 Redox-neutral intercalation
fuse to form an A-cation-deficient perovskite structure, better 2.15.4.5.3.1 Salt intercalation reactions
expressed as La2/3TiO3 (Figure 42). The large size of the La3 As described in Section 2.15.4.5.1.3, charged salt layers can be
cations makes them effectively immobile during the dehydra- substituted for metal cations, residing within layered complex
tion process, and thus the lanthanum cations adopt a layered oxide host phases, to yield new hybrid materials. In analogous
arrangement within the A-cation sites of the perovskite prod- processes, uncharged salt layers can be inserted into suitable
uct, patterned by the cation arrangement of the Ruddlesden layered hosts in a redox-neutral manner. For example by
Popper parent phase. exploiting the weak interlayer bonding interactions within
the Bi2O2 layers of Aurivillius and related bismuth-containing
superconducting oxide materials, neutral salt fragments can be
inserted into Bi2Sr2Can1CunOy-type phases. Thus if the layered
n 2 phase Bi2Sr2CaCu2O8 is heated in the presence of silver
and iodine, AgI is readily intercalated within the Bi2O2 layers of
PPh4Br the cuprate phase to yield (AgI)Bi2Sr2CaCu2O8 according to
50%
occupied reaction [59]295:
1
Bi2 Sr2 CaCu2 O8 Ag I2 ! AgIBi2 Sr2 CaCu2 O8 [59]
2

The composition of the intercalated layer and the oxidation


state of silver have been confirmed by x-ray absorption mea-
K2La2Ti3O10 La2Ti3O9
surements, demonstrating that the intercalation reaction is
Figure 41 PPh4Br extracts K2O topochemically from the structure of redox neutral with respect to the host lattice. Similar reactions
K2La2Ti3O10 to yield La2Ti3O9. can be performed to insert HgI2 or HgBr2 into Bi2Sr2CaCu2O8
by heating the host phase with the appropriate mercury diha-
lide in the presence of iodine to act as a transport agent.296
However, x-ray absorption data collected from the resulting
(HgX2)0.5Bi2Sr2CaCu2O8 phases indicate that there is partial
charge transfer between the HgX2 guest layers and Bi2Sr2Ca-
D Cu2O8 host lattice, so the intercalation is mildly oxidative in
this case.297
The intercalation reactions of n 3 Bi2Sr2Can1CunOy
phases are observed to proceed much more slowly than those
of n 2 and n 1 hosts. For example, Bi2Sr2Ca2Cu3O10 is
observed not to react with HgI2. However if Bi2Sr2Ca2Cu3O10
H2La2Ti3O10 La2Ti3O9
is first reacted with iodine to form IBi2Sr2Ca2Cu3O10 as
Figure 42 Dehydration of H2La2Ti3O10 leads to the formation of the described in Section 2.15.4.4.2.4, reaction with AgI or HgI2
cation-deficient perovskite La2/3TiO3 in which layered arrangement of the proceeds rapidly to yield (AgI)Bi2Sr2Ca2Cu3O10 or
La3 of the parent phase is retained. (HgI2)0.5Bi2Sr2Ca2Cu3O10, respectively.298 Following such a
450 Soft Chemistry Synthesis of Oxides

two-step intercalation route also allows the intercalation of reactions in sequence, the directed synthesis of desired product
AuI3 into Bi2Sr2CaCu2O8. Thus if IBi2Sr2CaCu2O8 is heated phases can be undertaken in a much more controllable way
with a quarter of a mole equivalent of gold powder, than is possible via the high-temperature ceramic synthesis
(AuI3)0.25Bi2Sr2CaCu2O8 is formed.299 Raman spectroscopy routes traditionally used to prepare complex oxide phases.
indicates that AuI3 exists as a novel trigonal planar intercalated
molecule. Subsequent theoretical analysis suggests that AuIII is
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7.04 Metal Nanoparticle Synthesis
CJ Zhong, University of New York at Binghamton, Binghamton, NY, USA
JR Regalbuto, University of South Carolina, Columbia, SC, USA
2013 Elsevier Ltd. All rights reserved.

7.04.1 Metal Nanoparticle Synthesis in the Context of Catalysis 75


7.04.2 Metal Nanoparticle Synthesis in Solution and Deposition on Support Surfaces 76
7.04.2.1 Introduction 76
7.04.2.2 Synthesis of Metal Nanoparticle Catalysts with Different Surface Protection or Stabilization 77
7.04.2.2.1 Nanoparticles with organic molecular monolayer encapsulation 77
7.04.2.2.2 Nanoparticles synthesized using dendrimers as an encapsulating environment 81
7.04.2.2.3 Nanoparticles synthesized with polymeric encapsulation 82
7.04.2.2.4 Nanoparticles synthesized with other types of surface stabilization 82
7.04.2.3 Preparation of Catalysts from Metal Nanoparticles and Catalytic Activation 83
7.04.2.4 Examples of the Metal Nanoparticles in Heterogeneous Catalysis 84
7.04.2.5 Summary 87
7.04.3 Metal Nanoparticle Synthesis at the LiquidSolid Interface 87
7.04.3.1 Modes of Contacting Metal Precursor Solutions with Solid Supports 87
7.04.3.2 Single Metals 88
7.04.3.2.1 Dry and wet impregnation 88
7.04.3.2.2 Strong electrostatic adsorption and charge-enhanced dry impregnation 89
7.04.3.2.3 Depositionprecipitation 90
7.04.3.2.4 Grafting 93
7.04.3.3 Bimetallic and Multimetallic Catalysts 93
7.04.3.3.1 Coimpregnation 93
7.04.3.3.2 Co-SEA, co-CEDI, and sequential SEA 94
7.04.3.3.3 Reductionoxidation methods in preparing bimetallic catalysts 95
7.04.3.3.4 Codepositionprecipitation 97
7.04.4 Conclusion 97
Acknowledgments 99
References 99

7.04.1 Metal Nanoparticle Synthesis in the catalysis via surface science. Practical applications necessitate
Context of Catalysis the use of porous, high-surface-area oxide or carbon supports,
such as silica, alumina, titania, and activated carbon. Nanopar-
The design, synthesis, and characterization of metal nanopar- ticle synthesis methods in this chapter are limited to those
ticles ranging from subnanometer to a few nanometers are now methods which can be applied at scale (to synthesize deca- or
in the center of nanotechnology in catalysis. This chapter kilogram quantities of catalyst) to high-surface-area materials.
describes the two main ways in which supported metal nano- This eliminates the line-of-sight methods, such as sputtering,
particles are synthesized: in solution with three-dimensional chemical vapor deposition, and evaporation, commonly used
(3D) chemistry as J.A. Schwarz liked to discern,1 after which to synthesize nanoparticles over model planar substrates. While
they can be deposited onto catalyst supports, or by 2D chem- it may currently have limits of scalability, atomic layer deposi-
istry involving deposition of metal precursors at the liquid tion is a promising synthesis method finding more application
support interface, after which the precursors can be thermo- over high-surface-area supports.4 Also notable, but not dis-
chemically converted to metal particles. As presented in cussed, are clusters synthesized on model substrates by deposi-
Table 1, metal particles in catalysis can be delineated based tion of size-selected bare metal clusters2,3 and high-surface-area
on size, from metal clusters of several atoms on the small end catalysts derived from clusters.79 Metals ion-exchanged into
to macroscale metals and metal oxides, such as Raney nickel or zeolites from solution5 or by solid-state ion exchange6 are also
iron oxide, on the large end. Neither polyatomic clusters nor properly clustered and so not included in this chapter.
bulk metals and metal oxides are discussed in this chapter, as Space limitations prevent the in-depth discussion of the
they are treated in other volumes of the series. synthesis methods. For these, the reader is referred to a number
Metal particles in catalysis can also be distinguished by the of excellent recent books1012 and review articles.1318 We
type of support on which they reside. Planar materials, such as hope in the least to provide for researchers a synthesis road
single-crystal oxide facets or amorphous silica films grown on map of the most common methods and to provide some
silicon chips, make excellent model supports for studies of feeling for the advantages and disadvantages of each.

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00711-7 75


76 Metal Nanoparticle Synthesis

Table 1 Metal nanoparticle synthesis in the context of catalysis

Clusters Nanoparticles Macro metal/


310 atoms 0.510 nm metal oxides
Unsupported
3D chemistry - encapsulation

Organic monolayers Vols. 2, 4 and 5


Vol. 2 of this series
Dendrimers of this series
Polymers

Model supports
Chemical vapor deposition

Size-selected cluster
deposition [2,3]
Atomic layer deposition [4]
Sputtering
Evaporation

etc.

High SA supports
2D chemistry solidliquid interface
Zeolite ion exchange [5]
Solid state ion exchange [6]
Clusters [7]
Impregnation
Grafting
Electrostatic adsorption
Deposition-precipitation

10 nm
Reduction-oxidation

7.04.2 Metal Nanoparticle Synthesis in dispersion capability, and nanoscale electronic and magnetic
Solution and Deposition on Support Surfaces properties.
There are different methods to stabilize nanoparticles
7.04.2.1 Introduction
against aggregation. Steric stabilization is achieved by surround-
For the preparation of nanocatalysts with controllable sizes, ing the metal center by layers of material that are sterically
shapes, and compositions, one important pathway is from the bulky,27 such as polymers28 or surfactants.29 The stabilizers for
as-synthesized metal nanoparticles in solution to supported metal nanoparticles30 include polymers (e.g., poly(N-vinyl-2-
catalysts in heterogeneous catalysis (or direct use in homoge- pyrrolidone (PVP)), dendrimers, ligands (e.g., R-dioctylcyclo-
nous catalysis). Challenges for engineering the nanoparticles as hexyl-1-ethylamine), micelles, microemulsions, and surfactants
catalysts include the synthesis of nanoparticles with controlla- (e.g., fluorous strategies).31 Electrostatic (charge or inorganic)
ble nanoscale sizes and shapes and the prevention of the stabilization method has been successfully utilized for synthesis
intrinsic propensity of nanoscale aggregation. Aggregation of of metal nanoparticles on oxide supports.32 Strong electrostatic
nanoparticles leads to eventual loss of the nanoscale catalytic adsorption (SEA) has been demonstrated to be highly effective
activity in practical applications. The use of naked metal nano- for preparing nanosized Pt catalysts on metal oxide supports in
particle catalysts on supporting materials based on traditional aqueous solutions by controlling pH (see the next section). The
preparative methods has been well demonstrated for different formation of a surface positive charge (OH2 below the oxide
catalytic reactions.19,20 In the last decade, new approaches to point of zero charge (PZC)) on metal oxide supports leads to SEA
the synthesis of metal nanoparticles capped in molecular of negatively charged Pt precursors (e.g., PtCl62) on the metal
monolayers, dendrimers, and polymers have been rapidly oxide surfaces. This adsorption creates an electrical double
emerging, in addition to traditional colloidal synthesis. While layer,33 which results in a Coulombic repulsion force between
some of the catalysts exploit the functional groups at the cap- individual particles. Some nanocluster stabilizers combine both
ping shell of the nanoparticles,21,22 most expose the surface electrostatic and steric stabilization,34,35 as in the case of the
sites on the metal nanoparticles either after removing the cap- polyoxoanion-stabilized nanoclusters. Interestingly, there have
ping layers19,20,23 or through open channels of the capping recently been reports of nanoclusters that are claimed to be
layers.2426 The metal nanoparticles serve as building blocks stabilized by solvent molecules such as ethers and thioethers,
toward the design of catalytic materials by taking advantage of that is, in the absence of charge or steric stabilizers.29,36,37
the diverse attributes, including size monodispersity, shape In this section, some of the recent approaches to the
controllability, processability, solubility, stability, tunability, synthesis of metal nanoparticle catalysts derived from
Metal Nanoparticle Synthesis 77

encapsulation with monolayer, dendrimeric, and polymeric solution into toluene solution using a phase-transfer reagent
structures will be described. Since the focus is the synthesis of (tetraoctylammonium bromide (TOABr)). Thiols (e.g., decan-
supported metal nanoparticles for various catalytic applica- ethiol, DT) or amine compounds (e.g., oleylamine, OAM)
tions, effective approaches to supporting and activating the were added to the organic solution as capping agents. An excess
capped metal nanoparticle catalysts will be discussed. In addi- of aqueous NaBH4 was slowly added for the reduction reac-
tion to the manipulation or removal of the capping layer tion. The resulting DT/OAM-encapsulated AuPt nanoparticles
structures, the processing of atomic-scale structures of the in toluene were collected by removing the solvent and cleaned
metal nanoparticle, especially for bimetallic/trimetallic nano- using ethanol. The control of the bimetallic composition in the
particles, will be highlighted. Finally, selected examples of entire bimetallic composition range and the particle size with
the metal nanoparticle catalysts in catalytic reactions will be high monodispersity (<0.5 nm) was achieved by manipulat-
highlighted, along with a discussion of challenges and oppor- ing the precursor feed ratio (Figure 2(a)).48 The as-synthesized
tunities in the exploration of metal nanoparticles in catalysis. AumPt100-m nanoparticles with different compositions are
capped with thiol/amine monolayer shells. Varying the feeding
ratio of the metal precursors used in the synthesis controls the
7.04.2.2 Synthesis of Metal Nanoparticle Catalysts with
bimetallic composition and sizes of the nanoparticles. These
Different Surface Protection or Stabilization
particles are alloyed with nanocrystalline features, as shown by
The use of capping agents in the synthesis is perhaps one of the the HAADF-STEM and EDX images for a sample of Pt51Au49
most effective strategies to control the size, shape, and compo- nanoparticle supported on carbon (Figure 2(b)). Bimetallic
sition of metal nanoparticles.13,14,3869 There are increasing nanoparticles in which the nanocrystal core consists of
examples demonstrating that the metal nanoparticles synthe- one metal core and another metal shell (coreshell), such as
sized by this strategy display intriguing catalytic properties for a AuPt and PtAu, were also synthesized by seeded growth
number of chemical reactions. Table 2 summarizes some of method.77 Similar approach was used for synthesizing other
the examples, which is not meant to be exhaustive rather binary nanoparticles, such as AuAg,78 coreshell AuAg,79 and
illustrative. There are many reviews on the synthesis of metal Cu nanoparticles.80
nanoparticles (e.g., Shiju and Guliants13 and Scholten et al.14). One of the unique properties of metal nanoparticles is the
In the following sections and subsections, selected exam- dramatic difference of their melting points from their bulk
ples will be highlighted to illustrate the synthesis of metal counterparts. The melting point of nanoparticles is related to
nanoparticles with monolayer, dendrimeric, and polymeric that of its bulk metal81 in terms of melting temperatures of the
capping layer structures, the processing of the metal nan- particle and the bulk solid, the radius of the particle, the
oparticles for catalytic activation, and some recent understand- density of the solid and liquid, the surface energy of the solid
ing of the nanoscale structures of the metal nanoparticles in and liquid, and the heat of fusion. While the lowering of
catalytic reactions. melting point is inversely proportional to the particle size,
the surface-melting temperature could be even lower (e.g.,
7.04.2.2.1 Nanoparticles with organic molecular 140  C for 2 nm Au), and it could be influenced by the
monolayer encapsulation capping-dominated surface tension. Under such surface-
The synthesis, characterization, and application of organic melting and surface-tension effects, the driving force for the
monolayer-protected nanoclusters or nanoparticles have been coalescence of two surface-melting particles is the reduction in
extensively discussed in a number of chapters.20,7072 Among free energy through a reduction in surface area, that is, increase
many synthesis methods, wet chemical synthesis is very effec- of size. The issue of how the capping/linking agents influence
tive in producing monodispersed nanoparticles. The two- the interparticle interactions and coalescence under various
phase synthesis reported first by Brust et al.73 is now widely thermal treatment conditions was in fact addressed from
used for fabricating stable and soluble gold and many other both experimental and theoretical perspectives in several of
metal nanoparticles of a few nanometer core sizes. Briefly, this our reports.82 The size control of alkanethiolate
protocol involves transfer of AuCl4 from aqueous to organic monolayer-capped Au nanocrystals is linked to the aggregative
solution by a phase-transfer reagent followed by reduction in nucleation and growth mechanism, which is evidenced by
the presence of thiols, producing thiolate-capped gold nano- both experimental and theoretical analysis of the nucleation
particles of a few nanometer sizes, as shown in Figure 1. parameters.83
Further modifications of the synthetic protocols or processing This strategy combines surface-melting and surface-tension
of the produced nanoparticles have been shown to produce a effects as part of the driving force for a controlled interparticle
variety of chemically tunable nanoparticles in terms of size, coalescence for processing size and morphology of metal,
shape, and surface properties.74,75 Perhaps one of the most alloy, and coreshell nanoparticles in solutions (e.g., Au, Cu,
important attributes of these nanoparticles is the reactivity of AuAg, AuPt, and Fe2O3 (or Fe3O4)Au)48,7780,82,84 under
both the metal nanoparticle and the capping molecules that mild elevation of temperatures (100200  C). In contrast to
allows reengineering or assembly of nanoparticles. The cap- Osterwald ripping known for small particle systems, the ther-
ping molecules can be reconstituted to impart the desired mally activated processing of a solution of presynthesized
functional properties, which were demonstrated in a place- nanoparticles involves coupling of the molecular capping and
exchange reaction first by Murrays group.76 reencapsulation to the interparticle coalescence. Figure 3 illus-
This two-phase-based strategy has also been used for syn- trates thermally activated aggregative growth of Au nanoparti-
thesizing bimetallic nanoparticles.48,49,73,74 For example, cles from small to large sizes and from Cu nanoparticles to
AuCl4 and PtCl62 were first transferred from aqueous Cu2S nanoparticles (left), and the formation of Fe2O3Au
78 Metal Nanoparticle Synthesis

Table 2 Selected examples of metal nanoparticles synthesized with different capping structures

Metal nanoparticles Synthesis method Catalytic reaction References

NPs with molecular monolayer encapsulation


Monometallic
Au b-D-Glucose reducing agent and capping agent Reduction of 4-nitrophenol in the 38
presence of NaBH4
Pd CTAB as both capping and structure-directing agents Hydrogenation of dienes into alkenes 39
Au DT as capping agent, NaBH4 as reducing agent MOR, ORR 48
Pt (no support) Oleic acid and oleylamine as reducing agent and capping ORR 40
agent
Bimetallic
MnPt (nanocubes) Benzyl ether or phenyl ether as solvent, oleic acid and ORR 41
oleylamine as reducing and capping agents
Pt3Zn (nanocrystals) Oleylamine and oleic acid as both stabilizers and solvents MOR 42
Pt3Co 1,2-Tetradecanediol as reducing agent, ORR 43
1-adamantanecarboxylic acid and oleylamine as capping
agent
PtM (M Co, Cr, and Fe) Reversed micelle method (NaBH4 as the reducing agent, ORR 44
AOT, 1-butanol, and cyclohexane as solvent and capping
agent)
PtFe (no support) Chemical reduction (oleylamine and oleic acid as capping ORR 45
agent, 1,2-hexadecanediol as reducing agent, dioctylether
as solvent)
AuPt DT, OAM/OAC as capping agent, NaBH4 as reducing agent, MOR, ORR 48
H2O, Tl as solvents
Trimetallic/multimetallic
AuAgPd (AuAg as Caped by CTAB (aq), HAuCl4, AgNO3, and H2PdCl4 as Sonogashira coupling reactions 46
core, Pd as shell) precursors
AuPdPt nanowires H2PdCl4, H2PtCl6, and HAuCl4 as precursors. Te nanowires EOR (ethanol electrooxidation) 47
as both reducing agent and sacrificial template
PtMM0 ( M, M0 Ni, Co, Fe, 1,2-hexadecanediol as reducing agent, oleic acid and ORR, MOR, EOR, and CO oxidation 49,50
V, Ir) oleylamine as reducing and capping agents (PROX)
NPs with dendrimer encapsulation
Monometallic
Pt, Rh (1 nm), or PAMAM dendrimers capped, supported on silica, such as Hydroalkoxylation, Hydrogenation 51
bimetallic nanoparticles SBA-15, MCF-17 dendrimer
Pt /SiO2 Generation 5 PAMAM dendrimer (G5-OH)-encapsulated Toluene hydrogenation and CO oxidation 52
Pd and Cu PAMAM and PPI dendrimer-encapsulated, NaBH4 as Hydrogenation 53
reducing agent (aq)
Cu, M and M/Cu bimetallic PAMAM, G2, G3, G4, and G6 and PPI Homogeneous catalysis in organic 54
NPs, M Ag, Au, Pt, Pd dendrimer-encapsulated, NaBH4 as reducing agent (aq) solvents, fluorous/organic biphasic
solvents and supercritical CO2
Bimetallic
AuPt PAMAM dendrimer-encapsulated, NaBH4 as reducing CO oxidation 55
agent; AuPt by Cu exchange method
AuAg Amine-terminated (G 3.0 and 5.0) and carboxyl-terminated Catalytic activities for reduction of 56
(G 3.5 and 5.5) poly(amidoamine) dendrimers in water; p-nitrophenol
NaBH4 as reducing agent
PdPt PAMAM dendrimer-encapsulated Hydrogenation in various solvents 57,58
NPs with polymer encapsulation
Monometallic
Pt Poly(vinylpyrrolidone)-capped, size range from 1.7 to Ethylene hydrogenation, ethane 59
7.1 nm hydrogenolysis
Pt PVP- and TTAB-capped High-temperature CO oxidation reaction 60
Pt Tetradecyltrimethylammonium bromide as a surface- Ethylene hydrogenation 61
stabilizing reagent. NaBH4
Pd Standard PVP-stabilized, ethanol as the reducing agent Suzuki reaction involving phenylboronic 62
acid and iodobenzene
Rh Capper by copolymers dissolved in [BMI][BF4] IL Benzene hydrogenation 63
Bimetallic
PtRu/Si Poly(vinylpyrrolidone)-capped CO oxidation 64
AuPd in TiO2 thin film Standard PVP-stabilized, H2 plasma reduction Methylacrylate hydrogenation 65
Metal Nanoparticle Synthesis 79

Table 2 (Continued)

Metal nanoparticles Synthesis method Catalytic reaction References

Miscellaneous
PtAu Potential cycling regimes by modifying Pt nanoparticles ORR 66
with gold (Au) clusters
PtAu Potential cycling regimes effected by a submonolayer of Au MOR 67
clusters
PdPt Pt nanodendrites on a Pd core by reducing PtCl4 with ORR 68
L-ascorbic acid in the presence of Pd seeds
AuPtPd triple-layered core AuCl4, PdCl4, PtCl4, as precursors and PVP as the capping MOR 69
(not support) agent and structure-directing agent, ascorbic acid as
reducing agent

MOR, methanol oxidation reaction; ORR, oxygen reduction reaction; EOR, ethanol electrooxidation; CTAB, methanol oxidation reaction; DT, decanethiol; PVP, poly(vinylpyrrolidone);
OAM, oleylamine; OAC, oleic acid; PAMAM, poly(amido amine).

TOABr AuCl4- CA Reducing agent Au-2 nm NPs

Figure 1 Illustration of the two-phase synthesis of gold nanoparticles in terms of phase transfer and chemical reduction.

100

80
Pt % (in nanoparticles)

60

40

20

0
0 20 40 60 80 100
(a) Pt % (feeding) (b) 2 nm 2 nm

Figure 2 (a) Correlation between the Pt composition in nanoparticles and the synthetic feeding composition (reprinted with permission from
Wanjala, B.N.; Luo, J.; Loukrakpam, R.; Mott, D.; Njoki, P.N.; Fang, B.; Engelhard, M.; Naslund, H.R.; Wu, J.K.; Wang, L.; Malis, O.; Zhong, C.J. Chem.
Mater. 2010, 22, 42824294, Copyright 2010 American Chemical Society). (b) HAADF-STEM and EDX images for a sample of Pt51Au49 nanoparticle
supported on carbon (red dots, Pt; blue dots, Au).

nanoparticles from Au and Fe2O3 precursor nanoparticles and with the known linear correlation of cohesive energy of the
from a mixture of Au and Cu nanoparticles to AuCu alloy nano- alkyl chains (1 kcal mol1 CH2). This chain length-dependent
particles (right). For example, using presynthesized gold nano- stabilization energy contributes to a balance of alkanethiolate
particles (2 nm), the particle size growth is shown to be a function desorption, core coalescence, and reencapsulation in the size
of chain length of the capping alkanethiols.82 The average size of evolution.82 Using this approach with slight modifications,
the particles is dependent on the chain length of the alkanethiols gold-based alloy and other metal (e.g., copper) nanoparticles of
used in the thermal processing.82 The linear relation for the different sizes have also been prepared.80
average particle core size versus the chain length of alkanethiols In contrast to gold nanoparticles, iron oxide nanoparticles
displays a slope of 0.2 nm/methylene. The increase in chain do not exhibit a coalescence under such a mild temperature
length of the capping alkanethiolates leads to a gain in stabiliza- elevation, which constitutes the basis for a thermally activated
tion energy due to interchain cohesive interactions, consistent hetero-interparticle coalescence to fabricate coreshell-structured
80 Metal Nanoparticle Synthesis

no
ry na
Una
Binary nano

Unary nano

Binary nano
Cu
Au
Fe2O3
CA
( At or near melting temperatures )

Figure 3 Illustrations of thermally activated aggregative growth of Au nanoparticles from small to large sizes and from Cu nanoparticles to Cu2S
nanoparticles (left) and the formation of Fe2O3Au nanoparticles from Au and Fe2O3 precursor nanoparticles and from a mixture of Au and Cu
nanoparticles to AuCu alloy nanoparticles (right).

(Fe-oxideAu) nanoparticles.84 In this case, the surface-melting emerging, demonstrating remarkable parallels to supported
temperature of the precursor 2 nm-sized gold nanoparticles is nanoparticle catalyst preparation.13,14,3869 The molecular
much lower than that for the 5 nm-sized iron oxide nanoparti- encapsulation-based synthesis and processing strategy involves
cles. The interparticle heterocoalescence of gold-coated iron a sequence of three steps for the preparation of multimetallic
oxides leads to the formation of coreshell nanostructures. catalysts: (1) chemical synthesis of the metal nanocrystal cores
The processing environment is important for the stabilization with molecular encapsulation, (2) assembly of the encapsulated
of the nanoparticles, which include the presence of organic ionic nanoparticles on support materials (e.g., carbon powders or
materials such as TOABr in the solution and capping molecules carbon nanotubes), and (3) thermal treatment of the supported
such as alkanethiols (e.g., decanethiols (DT)) for capping on nanoparticles.4850 Figure 3 depicts the general concept and
Au nanoparticles and those such as oleylamine and/or oleic some examples. Examples described in this chapter will include
acid for capping on Fe-oxide nanoparticles. The presence of gold (Au), goldplatinum (AuPt), platinumvanadiumiron
molecularly capped iron oxide nanoparticles in the solution (PtVFe), and platinumnickeliron (PtNiFe) nanoparticles.
created a unique thermal microenvironment for the coreshell The bimetallic, trimetallic, and multimetallic nanoparticles
coalescence to produce monodispersed Fe-oxideAu nanoparti- can be synthesized in a single-phase solution containing the
cles of controlled sizes. metal precursors, capping agents, and reducing agents in con-
More recently, this approach has been demonstrated for the trollable ratios. This approach is an expansion of an elegant
processing of Cu and AuCu alloy nanoparticles,80,85 demon- protocol previously reported for the synthesis of binary PtFe
strating an important concept for nanoscale aggregative nanoparticles with organic monolayer encapsulation.72 Based
growth, that is, moleculesolid duality. The nanoscale duality on this method, we first reported the size- and composition-
concept is illustrated with a binary system of Cu and Au controlled ternary nanoparticles with average sizes of a few
nanoclusters/nanoparticles in a solution or on a solid sub- nanometers (Figure 4(a)).49 For example, the general synthesis
strate. The structural evolution at or near their melting temper- of PtVFe nanoparticles involved a combination of thermal
atures is different from the evolution of unary nanocluster or decomposition and reduction reactions of three metal precur-
nanoparticle systems, for example, the evolution of thiolate- sors, PtII(acac)2, VIVO(acac)2, and Fe0(CO)5, in controlled
capped Cu (<10) nanoclusters to Cu2S nanodiscs80 and of Au molar ratios, forming oleylamine/oleic acid-capped PtVFe nano-
(<2 nm) to larger-sized Au nanoparticles.82 The nanoscale particles. The composition of the Pt0n1V0n2Fe0n3 nanoparticles,
sizing, shaping, and alloying occur in a binary system at or where n1, n2, and n3 represent the atomic percentages of each
near the melting temperature for a binary system of thiolate- metal, is controlled by the feeding ratio of the metal precursors,
capped Cu and Au nanoclusters/nanoparticles, forming well- which is expressed in molar percentages (m1, m2, and m3). By
defined AuCu alloy nanostructures. manipulating the relative concentrations of the three metal pre-
While a variety of supported Pt-group binary or ternary cata- cursors, the coreshell-type nanoparticles in which the nano-
lysts have been prepared by traditional methods such as copre- crystal PtVFe cores are encapsulated with a monolayer shell of
cipitation, depositionprecipitation (DP), ion exchange, amines/acids were successfully synthesized. The average diame-
impregnation, successive reduction, and calcination,86,87 the ters of the nanocrystal cores were well controlled between 1 and
ability to control the size and composition is limited due to the 3 nm with high monodispersity (Figure 4(b)). The ternary
propensity of aggregation of metals at the nanoscale. Aggregation composition is controlled by manipulating the feeding ratios
of nanoparticles leads to eventual loss of the nanoscale catalytic of the metal precursors used for the synthesis.
activity in practical applications. The preparation of nanoparti- PtVFe nanoparticles capped with oleylamine/oleic acid
cles capped in monolayers, polymers, or dendrimers is rapidly monolayers were synthesized in thermal decomposition and
Metal Nanoparticle Synthesis 81

reduction reactions by controlled molar ratios of three metal the corresponding zerovalent metal nanoparticle. The size of
precursors, PtII(acac)2, VIVO(acac)2, and Fe0(CO)5.49 This such particles depends on the number of metal ions initially
method was also applied to the synthesis of PtNiFe nanoparti- loaded into the dendrimer. As demonstrated recently by
cles. The basic morphology of the observed nanoparticles is Crooks and coworkers,31 such nanoparticles are prepared by
largely characterized by the highly faceted nanocrystal feature, sequestering metal ions within dendrimers followed by chem-
which is observable by a close examination of the shapes of the ical reduction to yield metal nanoparticles. The nanoparticles
individual nanocrystals. The particles are highly monodis- dispersed in the dendrimer exhibited remarkable catalytic
persed, with an average size of 1.9  0.3 nm. The fact that activities toward hydrogenation and carboncarbon coupling
the nanoparticles have well-defined interparticle spacing and reactions. Major attributes of the dendrimer encapsulation
display domains of hexagonal ordering is indicative of the include uniform structure, stabilization against agglomera-
encapsulation of the nanocrystal cores by organic monolayers. tion, substantial fraction of active surface, access of small
While the sizes of the ternary nanoparticles varied slightly molecules to the nanoparticles, and tunable periphery to
depending on the actual composition, the data demonstrated control solubility and interfacial linking. These have been
the ability to the size monodispersity. Nanoparticles with aver- discussed in a recent review.54 The preparation by sequester-
age diameters ranging from 1 to 3 nm have been obtained with ing metal ions within dendrimers followed by chemical reduc-
high monodispersity (0.2 nm). tion has been demonstrated to yield metal nanoparticles
This method was also used for the synthesis of other oley- (15 nm).31,53,54
lamine/oleic acid-capped bi-/tri-/multimetallic nanoparticles, The SiO2 supported metal catalysts were prepared using
for example, PtCo, PtNi, PtNiFe, PtNiCo/C, PtIrCo/C, dendrimer-encapsulated Pt nanoparticles as metal precursors.
and PtVFe/C.49,50 This approach has been increasingly used Polyamidoamine (PAMAM) dendrimers were used to template
for the synthesis of nanoparticles for catalysts. Examples for and stabilize Pt nanoparticles prepared in solution. These
the oxygen reduction reaction include Pt3Co,43 Pt,40 PtFe,45 dendrimer-encapsulated nanoparticles (DENs) were then
PtM (M Co, Cr, and Fe),44 and Pd containing trimetallic deposited onto a high-surface-area silica support.52 Bimetallic
nanoparticles.47 Nanoparticles with controllable shapes were dendrimer-stabilized nanoparticles were used to prepare sup-
also studied for catalysts. Examples include Mn Pt nanocubes ported PtAu catalysts within the bulk miscibility gap for this
for fuel cell,41 Pt3Zn nanocrystal methanol oxidation,42 and binary system. Hydroxy-terminated generation 5 PAMAM den-
Pd/a-Al2O3 for the hydrogenation of buta-1,3-diene.39 drimers were used to prepare Cu0 nanoparticles. The Cu0 NPs
were subsequently used to reduce K2PtCl4 and HAuCl4, prepar-
7.04.2.2.2 Nanoparticles synthesized using dendrimers as ing stabilized bimetallic PtAu NPs with a 1:1 stoichiometry. The
an encapsulating environment stabilized nanoparticles were adsorbed onto a high-surface-area
Another class of catalytic nanoparticles is derived by synthesis silica support.55
of metal nanoparticles encapsulated in dendrimers (Figure 5). The synthesis and characterization of 13 nm diameter
The nanoparticles are prepared by sequestering metal ions bimetallic AuAg DENs are reported. Three different bimetallic
within dendrimers followed by chemical reduction to yield structures were examined: AuAg alloys synthesized by

Pt-
e.g., V- precursors
Fe-
Pt
V
Fe

Oleic amine : CH(CH)CH-CH(CH)NH


Synthesis Oleic acid : CH(CH)CH-CH(CH)COOH

20 nm
(a) (b)

Figure 4 (a) A schematic illustration of the synthesis of PtVFe nanoparticles by the polyol method. (b) TEM micrograph for a sample of ternary
Pt32V13Fe55 nanoparticles. Reprinted with permission from Luo, J.; Han, L.; Kariuki, N.; Wang, L.; Mott, D.; Zhong, C.J.; He, T. Chem. Mater. 2005, 17,
52825290, Copyright 2005 American Chemical Society.

Support

Figure 5 A schematic illustration of the synthesis of metal nanoparticles encapsulated in a dendrimer structure.
82 Metal Nanoparticle Synthesis

co-complexation and subsequent reduction of dendrimer- controlling the reduction rate, shape evolution from cubocta-
encapsulated Au3 and Ag and core/shell [Au](Ag) and hedra to cubes was observed. These nanoparticles, which are
[AuAg alloy](Ag) structures (for structured materials, brackets electrostatically capped with alkylammonium ions and shape-
indicate the core metal and parentheses indicate the shell controlled without the aid of foreign metal ions, show superior
metal) synthesized by a sequential loading method. Depend- catalytic activity to nanoparticles prepared with a polymeric
ing on the shell metal and its oxidation state, the AuAg nano- stabilizing reagent and silver.61 Cube-shaped, multioctahedral-
particles can be extracted from the dendrimer into an organic shaped, nanowire or dendritic Pt nanoparticles were shown to
phase using different surfactants.54 exhibit an enhanced electrocatalytic activity for the oxygen
Preparation of dendrimer-encapsulated metal nanoparticles reduction reaction.68,90
within amphiphilic dendrimers in an organic solvent is PdPt bimetallic nanodendrites consisting of a dense array
reported. The important new result is that metal ion encapsula- of Pt branch on a Pd core by reducing K2PtCl4 with L-ascorbic
tion is driven by solubility differences between the metal salt in acid in the presence of uniform Pd nanocrystal seeds in an
solution and the dendrimer interior. This new approach makes aqueous solution. The Pt branches supported on faceted Pd
it possible to prepare relatively large dendrimer-encapsulated nanocrystals exhibited relatively large surface areas and particu-
metal nanoparticles.53 The synthesis, characterization, and larly active facets toward the oxygen reduction reaction, the rate-
catalytic activity of bimetallic PdPt dendrimer-encapsulated determining step in a proton-exchange membrane fuel cell. The
catalysts were reported. These materials are prepared by co- PdPt nanodendrites were two and a half times more active on
complexing different ratios of palladium and platinum salts the basis of equivalent Pt mass for oxygen reduction than the
with the interior tertiary amines of hydroxide-terminated state-of-the-art Pt/C catalyst and five times more active than the
PAMAM dendrimers.57 Goldsilver binary nanoparticles were first-generation supportless Pt-black catalyst.68
prepared. These particles were stabilized by amine-terminated
(generation (G) 3.0 and 5.0) and carboxyl-terminated (G 3.5 7.04.2.2.4 Nanoparticles synthesized with other
and 5.5) PAMAM dendrimers in water. The mean diameters of types of surface stabilization
the particles were 710 nm for silver particles and 34 nm for Electrocatalysts for oxygen reduction reaction were prepared by
both gold and alloy particles, respectively.56 modifying Pt nanoparticles with gold clusters. In situ x-ray
absorption near-edge spectroscopy and voltammetry data sug-
7.04.2.2.3 Nanoparticles synthesized with polymeric gest that the Au clusters confer stability by raising the Pt
encapsulation oxidation potential.66,67 Rhodium nanoparticles stabilized by
The use of polymer-capped nanoparticles as catalysts is another the ionic copolymer in ionic liquids have been successfully
area of increasing interest. For example, using stepwise growth obtained. The nanoparticles showed unprecedented lifetime
method, PVP-stabilized Pd nanoparticles (37 nm) with vary- and activity in arene hydrogenation under forcing conditions
ing particle size are prepared.88 Pt nanoparticles supported in a (a temperature of 75  C and a hydrogen pressure of 40 bar)
nanoporous Al2O3 catalyst are prepared by reduction of with a total turnover of 20 000 (in five total recycles of 4000
K2PtCl4 in the presence of Al2O3 and poly(acrylic acid) as total turnovers each) and a turnover frequency of 250 h1,
capping agent to protect against particle aggregation and pro- demonstrating that the combination of ionic liquids with
duce various shapes. Polymer-mediated self-assembly of func- ionic liquid-like stabilizers is a pathway toward highly stable
tionalized Pd and SiO2 nanoparticles has been demonstrated and active nanoparticle catalysts.63
for the preparation of catalysts.89 Ionic liquids provide a flexible liquid platform for catalysis
A series of PVP-stabilized Pd nanoparticles with varying by transition metal nanoparticles. Indeed, ionic liquids can act
particle size are prepared by using the stepwise growth reac- as the solvent, stabilizer, ligand, and support for metal nano-
tion. The PVPPd nanoparticles were synthesized by the reduc- particles. It is now possible to design metal nanoparticle cata-
tion of the Pd ions with ethanol.62a The effect of Pd particle size lysts for specific applications, in particular, for the selective
on the Suzuki reaction between phenylboronic acid and iodo- hydrogenation of arenes under very mild reaction conditions.
benzene was investigated by the use of four Pd catalysts with In fact, it appears that soluble metal nanoparticles in ionic
mean particle sizes of 3.0, 3.9, 5.2, and 6.6 nm, respectively.62b liquids behave as single-site metal catalysts for the hydroge-
Platinum nanoparticles in the size range of 1.77.1 nm were nation of alkenes, but as soluble-like heterogeneous catalysts
produced by alcohol reduction methods. PVP was used to for the reduction of arenes or in FischerTropsch synthesis.
stabilize the particles by capping them in aqueous solution. These nanoparticles may serve as simple reservoirs of soluble
Mesoporous SBA-15 silica with 9 nm pores was synthesized by a monometallic catalysts for CC coupling reactions, such as the
hydrothermal process and used as a catalyst support.59 2D Rh/Pt Heck and Suzuki reactions.14
bimetallic nanoparticle arrays were also synthesized on a silicon The recent study has shown that Pluronic F127 triblock
surface via the LangmuirBlodgett technique.64 The synthesis of copolymer can assist in the formation of unique AuPdPt
platinum nanoparticles capped with PVP and tetradecyl tributy- triple-layered coreshell-structured nanoparticles consisting
lammonium bromide molecules was also demonstrated.60 of an Au core, a Pd inner layer, and a nanoporous Pt
Cubic, cuboctahedral, and porous Pt nanoparticles have outer shell.91 It was further demonstrated that such interesting
been prepared using tetradecyltrimethylammonium bromide AuPdPt nanoparticles can be easily synthesized by using PVP
as a surface-stabilizing reagent. The morphology was con- instead of Pluronic F127. PVP is a very typical capping and
trolled by adjusting the reduction method. H2 production in structure-directing agent used for the synthesis of various
situ from NaBH4 has enabled the synthesis of uniform nano- metallic nanostructures. The present synthetic route using a
particles. By changing the pH value, which contributes to PVP-based aqueous solution will greatly contribute to the
Metal Nanoparticle Synthesis 83

further design of multilayered metallic nanoarchitectures with for the MNC treatment or in 1.515% O2 (in N2) for 30 min for
designed compositions and desired functions. The obtained the ORC treatment. The post-ORC or MNC catalysts were then
AuPdPt triple-layered nanoparticles displayed a drastically treated at 400  C in 15% H2 for 240 min for the RRC treatment.
enhanced catalytic activity for methanol oxidation, demon- The complete ORCRRC and MNCRRC treatment sequences
strating its promising potential as an effective catalyst.69 are illustrated in Figure 6, where T1 and T2 represent the temper-
atures for the first treatment (i.e., MNC or ORC) and the subse-
quent treatment (RRC). In the ORC treatment, different O2
7.04.2.3 Preparation of Catalysts from Metal
concentrations were used, typically 1.5% or 15% O2, which is
Nanoparticles and Catalytic Activation
labeled as LO (low O2) or HO (high O2). The effective removal
Molecularly mediated assembly (and/or dispersion) of the of the capping monolayers from the nanoparticles by the ther-
capped metal or alloy nanoparticles on planar48 and carbon mal treatment process97 was supported by the absence of the
nanomaterials (carbon black, e.g., Vulcan XC-72R)4850 and vibrational bands characteristic of the capping molecules in the
nanotubes (CNT, 2060 nm diameters)92 exploits the inter- CH stretching region detected by F TIR and the absence of the
particle and particlesupport interactions, such as van der bands associated with sulfur species after the thermal treatment
Waals, hydrogen, and covalent bonding. The loading of nano- detected XPS analysis. The average particle sizes after the calcina-
particles on carbon can be controlled effectively by manipulat- tion treatment were found to show a slight increase in compar-
ing the carbon-to-particle ratio and the solvent properties. The ison with that before the treatment. The subtle increase in size
carbon-supported nanoparticle catalysts can be activated by was found to be dependent on the calcination temperature. More
thermal treatment in a tube furnace under controlled temper- importantly, the alloying and structure depends on the oxida-
atures and atmosphere, including oxidative (in air), reductive tivereductive treatment parameters.50d
(in H2), and inert (N2) conditions. The activation and calcina- The question whether the nanoparticles are multimetal-
tion involves (1) removal of the surface-capping agents and (2) lic in individual nanoparticles or in an ensemble of the
possible reconstitution of the nanocrystal composition or nanoparticles was addressed using transmission electron
change in morphology. The key is to control the size and microscopyenergy dispersive x-ray spectroscopy (TEM
composition. The calcination treatment is well documented EDX).98 For example, the atomic compositions for individ-
for catalyst preparations, including surfactant-capped Pt/Ru,93 ually isolated PtVFe nanoparticles (Figure 7(a)) are found
PtFe,45 coreshell Pt/Ru,94 and metal-carboxylate-linked Au95 to be almost identical, independent of the actual sizes, in
nanoparticles. The surface mobility and adhesion of metals on contrast to the results observed from the traditional synthe-
the support materials depends on surface composition and sis where large-sized particles are usually base metal-rich
surface interactions, as demonstrated for strong adhesion and small particles are Pt-rich. Similar compositions were
support materials (e.g., TiO2).96 found for other binary and ternary alloy catalysts, indicating
The thermochemical treatments of catalysts50d involved the composition uniformity in the individual nanoparticles.
removal of organic shells and calcination of the ternary nano- Theoretically, thermally induced sintering or coagulation
particles, by heating the catalysts under oxygen (oxidative reac- occurs by either sintering of small particles into larger-sized
tion condition (ORC)) or nitrogen (minimum- or nonreactive particles or agglomeration of small particles into coagulating
condition (MNC)) atmosphere to remove the capping molecules cluster.96 The driving force for sintering can be described by a
followed by hydrogen atmosphere (reductive reaction condition basic GibbsThompson relation, m(r)  m(1) 2gO/r, where g
(RRC)) to calcine the alloy structures (Figure 6). For example, represents surface free energy of the metal and O represents
the catalyst was heated at 260  C in N2 atmosphere for 30 min bulk metal volume per atom. Recent model studies99

Under N2
or low O2 Under H2 (I)

Partially or fully oxidized

Under O2 Under H2 (II)


A B C O
(LO: low O2%
HO: high O2%) T2
Temperature

T1
T0

MNC or ORC RRC

Time

Figure 6 A schematic illustration of the thermal treatment protocols of the catalyst: minimum or nonreactive condition (T1) RRC (T2) and ORC
(T1, low or high oxygen) RRC (T2). Typically, low oxygen is 1.5% O2 and high oxygen is 15% O2. Reprinted with permission from Wanjala, B.; Fang, B.;
Loukrakpam, R.; Chen, Y.; Engelhard, M.; Luo, J.; Yin, J.; Yang, L.; Shan, S.; Zhong, C.J. ACS Catalysis, 2012, 2, 795806, Copyright 2012 American
Chemical Society.
84 Metal Nanoparticle Synthesis

13

4 4

Height (nm)

Height (nm)
Atomic
composition (%)
Pt V Fe
10 (area) 34 16 50
11 12 10 0 0
11 (3 nm) 34 16 50
12 (3 nm) 33 15 52
13 (6 nm) 32 13 55 0 1 2 0 1 2
All area 32 19 49 30.00 nm
Section (mm) Section (mm)

(a) (b)

Figure 7 (a) High-resolution TEMEDX data for the ternary nanoparticle catalyst (Pt33V14Fe53/C); (b) In situ AFM images (2  2 mm2) for DT-capped
Au2nm on mica before (b) and after (c) thermal treatment at 225  C for 30 min (image acquired after cooling to room temperature).

demonstrated that the dependence of this energy on particle molecular capping/wiring and the subsequent adhesive interac-
size is much stronger than the predicted. There are essentially tion of the particle to the substrate in the spatial fixation.
two limiting mechanisms96b: diffusion of intact particles fol- The experimental and theoretical results can be understood
lowed by coalescence and detachment of atoms from smaller based on comparisons of the relative activation energies
particles followed by diffusion across terraces and reattach- (Etot (mica) > Etot (HOPG)) and surface tensions (g(CH3)
ment to larger particles. Based on the model modified by (mica) < g(CO2H) (HOPG)). Based on the theoretical simu-
Campbell and coworkers,99 the particle size change depends lation and the qualitative analysis, the initial aggregation of the
on DHsub (metals bulk sublimation enthalpy), Eadsupport (acti- nanoparticles was considered to involve energetic contribu-
vation energy for adsorption on support), and Ediffsupport tions from both shellsubstrate interaction and Ausubstrate
(activation energy for diffusion on support). The rate for the interactions. The basic assumption in our assessment is that the
change of a particles radius (r) is a function of the apparent adsorption energy is mainly dictated by the interaction of the
activation energy Etot.99 The rate for the change of particle size monolayer-capped nanoparticle with the substrate, whereas
with temperature at constant g is increased with decreasing Etot, the diffusion energy is largely determined by the interaction
whereas the rate at constant Etot is increased with increasing g. of gold nanocrystals with the substrate. These findings are
The parameters such as g, Eadsupport, and Ediffsupport are related significant because it suggests that the manipulation of
to the functional groups of the capping or linking agents, the the surface free energy, wettability, or adhesion can impact
hydrophobicity, or the binding properties of the substrate, the final size of the thermally processed nanoparticles on the
which can be manipulated by changing the functional groups surface. An in-depth correlation of the thermally induced mor-
of the capping or interparticle-linking agents. phological evolution of the nanoparticles with surface energy,
The change in size of individual nanoparticles (e.g., surface mobility, and molecular interactions will be useful for
decanethiol-capped Au2-nm) cast on mica as a result of the ther- exploring their applications in catalysis and electrocatalysis.
mal treatment at 225  C can be detected by the change in height In addition to thermochemical treatments, other treatment
data of the atomic force microscopy images (Figure 7(b)). methods have also been demonstrated for the activation of
Before heating treatment, the average particle size determined nanoparticle catalysts, including electrochemical,48 plasma,
from the cross-sectional data (height) is consistent with the photochemical, acid treatment,100 low-power sonication,59
expectation for the sum of the core diameter (2.0 nm) and UVozone treatment,60 and low T O2 plasma.101
the shell molecular length times a factor of two (2.5 nm).
After the treatment, the relative position of nanoparticles
remains unchanged. The particles displayed a clear shrinkage in
7.04.2.4 Examples of the Metal Nanoparticles in
size as a result of the removal of the capping shell molecules.
Heterogeneous Catalysis
There is no apparent aggregation of the nanocrystal cores
because the particles are widely separated, and the adhesion There are increasing examples showing that the metal nanopar-
(adsorption) of nanocrystals to the surface of mica is quite ticles prepared with capping layers function as highly active
strong. The tendency of nanoparticles to aggregate depends on catalysts for chemical reactions (see Table 1). This is largely
the surface properties of the substrate and the interparticle due to the well-defined size, shape, and composition for the
molecular interaction. The largely unchanged interparticle metal nanoparticles, in comparison with those prepared by
spatial feature in the lateral plane demonstrates that the inter- traditional methods. More importantly, it is the emergence of
particle spatial property can be controlled even if there is a local the unique nanoscale properties because of the controllability
aggregation from the overlapped nanoparticles, indicating of the nanoscale parameters that impart enhanced catalytic
the important role played by the combination of the initial properties to the catalysts. Two recent examples are briefly
Metal Nanoparticle Synthesis 85

discussed in the succeeding text to illustrate the significance of shines a light on the importance of changes in physical and
the synthesis and processing methods discussed in this chapter. chemical properties in which nanoscale multimetallic mate-
The first example involves the study of binary and ternary rials differ from their bulk counterparts. Synergistic catalytic
nanoalloy catalysts for oxygen reduction reaction in fuel cells. properties of the catalysts with different phase properties have
For AuPt nanoparticle catalysts prepared by either molecular been demonstrated for methanol oxidation, formic acid oxida-
monolayer encapsulation48 or dendrimer,52 one unique prop- tion, and oxygen reduction.48,102 The surface properties due to
erty is the single-phase character and its variation different alloying and phase segregation as a function of the thermal
from the bulk-scale counterparts. The phase and surface prop- treatment temperature were further examined in terms of the
erties of supported AuPt nanoparticles have been demon- oxygen reduction activity in acidic electrolytes. In this case, the
strated to range from single-phase alloy and partial alloy to mass activity was assessed in terms of Pt. For example, for
phase-segregated structures depending on the preparation con- Au22Pt78/C treated under oxygen for 60 min followed by treat-
ditions, bimetallic composition, and supporting materials.48 ment under hydrogen at temperatures ranging from 300 to
This conclusion is not only in contrast to the wide miscibility 800  C (Figure 8(a)), the mass activity data showed an
gap well known for the bulk goldplatinum systems but also increase of mass activity to a maximum at 400  C and further

O2 H2O

ORR activity structures thermal treatment


0.6 N2 (non oxdn.) O2 (partial oxdn.) O2 (full oxdn.)
H2
Mass activity (A/mgpt)

Support Support Support H2 H2


Alloyed or partially phase-segregated AunPt100-n/C
0.4
Size : size increases & Pt-specific surface area decreases
M-M: Pt-Pt bond decreases & enhanced heteroatomic alloying
M-O : Propensity of oxide decreases with increased alloying
0.2 Surface: increased enrichment of Pt & reduced Co/Ni oxides
0.6 1.5
MA (A/mgpt)

SA (mA/cm )
0.4 1.0
0.0
300 400 500 600 700 800 0.2 0.5

2
Treatment temperature (C) 0.0 0.0

(a) (b)

1.2 2.0

1.0
1.6
Specific activity (mA/cm2)
Mass activity (A/mgpt)

0.8
1.2
0.6
0.8
0.4

0.4
0.2

0.0 0.0
/C

i/C

C
o/

o/
Pt

iC
Pt

Pt

N
Pt

(c)

Figure 8 Electrocatalytic activity of binary and ternary nanoalloy catalysts for oxygen reduction reaction. (a) Mass activity at 0.858 V versus RHE
as a function of treatment temperature for Au22Pt78/C.48k Reproduced by permission of The Royal Society of Chemistry. (b) The ORR electrocatalytic
activity by the trimetallic catalysts as a function of the degree of oxidation in the ORC process, which are engineered by the controlled ORCRRC
treatment (top panel) and are correlated with a combination of metalmetal and metaloxygen coordination structures and their surface
redistributions (reprinted with permission from Wanjala, B; Fang, B; Loukrakpam, R; Chen, Y; Engelhard, M; Luo, J; Yin, J; Yang, L; Shan, S;
Zhong, C.J. ACS Catalysis, 2012, 2, 795806, Copyright 2012 American Chemical Society). (c) Comparison of ORR mass-specific activities at
0.900 V in 0.1 M HClO4. (Note that the mass-specific activity data were extracted directly from the RDE curves without IR-drop correction.)
86 Metal Nanoparticle Synthesis

decrease with increasing temperature. The surface treated Interestingly, upon reactivation in situ by H2, which reduces
by the higher temperature showed Au enrichment on the sur- the particles back to alloy state, the activity for the ternary
face. The decrease of the activity with temperature is consistent catalyst shows an increase by factor of 23. PtCo shows the
with the findings of the surface Au enrichment due to increased largest increase in activity (by factor of 1020), though being
phase segregation and the Ptcore Aushell formation. still lower than the ternary catalyst, especially at the high
For trimetallic PtNiCo nanoparticles for oxygen reduction,50 reaction temperature. In contrast, PtNi shows practically
the metal coordination structures and their manipulation have no change in activity, similar to Pt. Note that the observed
been shown to enhance the electrocatalytic activity for oxygen trends of catalytic activity remain unchanged even by taking
reduction reaction. The basic hypothesis is that such atomic- the differences in particle sizes into consideration, as reflected
scale structure can be manipulated by oxidativereductive ther- by a comparison of the surface Pt-specific catalytic activities of
mal treatment to influence the binding site and strength of these catalysts.
molecular oxygen and oxygenated species on the nanoalloy Not only the degree of alloying but also the alloy composi-
surface. The results have revealed remarkable increases in both tion have played important roles in the enhancement of the
mass activity and specific activity for the catalysts processed catalytic activity, which can be understood by considering a
by the oxidativereductive treatment over those treated under combination of several factors, including the propensity of oxi-
nonreactive or low-degree oxidative atmospheres before the dation of the metals in the presence of oxygen, the reduction
reductive treatment. A combination of the increase in the potentials of the metals, the structure of the alloying, and most
heteroatomic alloying, the decrease in metal oxides, and importantly the surface activation of oxygen for the catalytic CO
the enrichment of surface Pt by the oxidativereductive thermal oxidation reaction. The alloying of Pt with Co imparts the
treatment has therefore been concluded to be responsible for the catalyst with an enhanced capability for the activation of the
enhanced electrocatalytic activity. The demonstration of this oxygen species, which explains the fact that PtCo/C after reacti-
new approach to manipulating the metal coordination struc- vation has much higher catalytic activity than pure Pt/C. The
tures forms the basis for an effective strategy in engineering higher propensity of Co and the lower propensity of Ni to
ternary nanoalloy catalysts and has provided new insights into surface oxidation or oxygenation are apparently taken advantage
the role of such structures in the enhancement of the electro- of, as reflected by the relatively high stability of the as-prepared
catalytic activity (Figure 8(b)). ternary PtNiCo catalyst in ambient condition and the catalytic
A number of ternary catalysts have been demonstrated to activity higher than those of the bimetallic counterparts.
function as highly active oxygen reduction catalysts,49,50 includ- Oxygen activation is crucial for the CO oxidation, which
ing PtNiCo/C, PtNiFe/C, PtIrCo/C, PtVFe/C, and PtVCo/C. The can occur on both the surface PtCo/Ni-active sites (type I)
catalysts not only showed enhanced catalytic activity over Pt/C of the nanoalloy particle and the anionic deficiency sites
catalyst but also showed clear dependence on the nature of the (type II) of the support for the catalysts, thus substantially
base metals alloyed into Pt-ternary nanoparticles. By comparing influencing the overall reaction rate. For the reduced nanoal-
the oxygen reduction mass-specific activities for a few Pt-ternary loys (Figure 9(b)), the differences among the catalytic activi-
catalysts with those of their Pt-binary counterparts, one impor- ties of the three supported catalysts cannot be explained in
tant finding is that the enhancement of the activity for the terms of type II sites since silica and carbon supports do not
ternary catalysts outperforms the binary ones. An example of have them. When the surface is covered by Co/Ni oxide species,
this finding is shown in Figure 8(c) comparing PtNiCo/C50a type I sites are basically blocked (Figure 9(b)). This is consis-
with PtNi/C and PtCo/C.50b This finding demonstrates an tent with the poor activities of all three oxidized catalysts, even
important role played by the detailed alloy composition in the in the case of TiO2 support where type II sites are present. Thus,
nanoparticle and the surface structures. if the fraction of surface base metals is significant, then the
The ternary PtNiCo nanoalloy catalysts were also shown to blocking will be more serious, which explains the observation
exhibit intriguing catalytic sites for CO oxidation reaction.103 of the propensity of deactivation of the carbon catalysts con-
How the supportnanoalloy interaction influences the cata- taining higher percentages of base metals. The origin for the
lytic activity of the ternary nanoalloy particles on different differences among the catalysts on the three different supports
supports is an important fundamental question, which probed then can mainly come from type I sites. These sites and the
by the oxidation reaction of carbon monoxide. The support degree of CoPtNi bonds local disorder are very much influ-
nanoalloy interaction is shown to influence structural and enced by support nanoparticle. A strong interaction, as in the
chemical ordering in the nanoparticles, leading to support- case of TiO2, favors the formation of structurally ordered (i.e.,
tunable active sites on the nanoalloys for oxygen activation in with a low degree of local atomic positional disorder) but
the catalytic oxidation of carbon monoxide. The catalytic CO chemically disordered (i.e., with a random distribution of the
conversion rates of the ternary PtNiCo/C catalyst are compared base transition metals and Pt species with respect to each
with those of the binary PtNi/C and PtCo/C in both an as- other) nanoalloys. This leads to an enhanced population of
prepared state (Figure 9(a), i.e., the catalyst underwent CoPtNi (type I) sites for effective oxygen activation. A
thermochemical treatment first under O2 and then H2 fol- weaker supportnanoparticle interaction, on the other hand,
lowed by exposure to ambient air for more than 1 week) and leaves more room for local structural distortions and rearran-
a re-activated state (Figure 9(b), i.e., the catalyst was re- gement of the chemical species with respect to each other.
activated in situ under H2). For the as-prepared catalyst, The nanoalloys could undergo structural evolution upon the
which is likely partially oxidized at the surface by air, PtNiCo thermochemical treatment in which CoPtNi (type I) sites
has an activity higher than PtCo and PtNi. PtCos activity is rearrange to influence the catalytic activity, as in the case of
slightly higher than Pt, whereas PtNi has almost no activity. carbon-supported nanoalloys. For a weak SNI, as is the case
Metal Nanoparticle Synthesis 87

20.00 20.00
CO oxidation rate (10-6 mol gpt-1 s-1)
Pt/C

CO oxidation rate (10-6 mol gpt-1 s-1)


Pt/C
PtCo/C
15.00 PtNi/C 15.00
PtCo/C
PtNi/C
PtNiCo/C
10.00 PtNiCo/C
10.00
5.00 5.00

0.80 0.80

0.40 0.40

0.00 0.00
40 60 80 40 60 80
(a) Temperature (C) Temperature (C)

CO2 CO2

O2 O2
d- 2- 2- 2- 2-
I 2- 2-
2- 2-

CO2 Nanoalloy CO2 Nanoalloy

O2 SNI O2 SNI
II Support II Support

Pt Co Ni CO Od- d- O2- 2-

(b)

Figure 9 (a) Comparisons of Pt mass-specific CO oxidation rates of Pt39Ni22Co39/C with those of Pt64Ni36/C, Pt45Co55/C, and Pt/C catalysts at two
different states: as-prepared and reactivated states. The Pt mass-specific CO oxidation rate is normalized against the metal loading on carbon
and the Pt composition in the nanoparticles. (b) Illustration of the proposed catalytic CO reaction on a supported nanoalloy catalyst in either reduced
nanoalloy or oxidized nanoalloy states, involving oxygen storage and release capacity where the transition base metals Ni/Co provide sites for the
activated O2 and Od species. While both cases may involve type II sites for O2 activation, the type I site for O2 activation exists only on reduced
nanoalloy surface and does not exist on the oxidized nanoalloy surface where the surface is completely blocked by the oxide species. Reprinted
with permission from Yang, L.; Shan, S.; Loukrakpam, R.; Petkov, V.; Ren, Y.; Wanjala, B.; Engelhard, M.; Luo, J.; Yin, J.; Chen, Y.; Zhong, C.J. J. Am.
Chem. Soc., 2012, 134, 1504815060, Copyright 2012 American Chemical Society.

with silica support, the chemical species in the ternary nanoal- nanoparticles for the nanostructure formation, catalytic activa-
loys segregate, which diminishes the CoPtNi (type I) sites tion, and structural perfection. From the examples of bimetallic/
and resulting in a decreased catalytic activity. trimetallic nanoparticles highlighted in this chapter, it is evident
that the detailed nanostructures and the surface catalytic sites of
the as-synthesized metal and alloy nanoparticles can be further
7.04.2.5 Summary engineered or perfected by postsynthesis thermochemical pro-
cessing for the enhancement of the catalytic activities or stabil-
Various strategies have been developed for the synthesis of metal
ities. This attribute serves as an important strategy for the design
and alloy nanoparticles capped with monolayer, dendrimeric,
and preparation of metal and alloy nanoparticle catalysts.
and polymeric capping layers, and such metal nanoparticles
have been shown to be active for various catalytic or ele-
ctrocatalytic reactions upon different catalytic activations. In
addition to the nanoparticle composition, the atomic-scale 7.04.3 Metal Nanoparticle Synthesis at the
structuring and ordering of the metal nanoparticles have been LiquidSolid Interface
shown to play an important role in determining the catalytic
7.04.3.1 Modes of Contacting Metal Precursor Solutions
and electrocatalytic properties. Key to some of the highly active
with Solid Supports
catalytic properties of such catalysts is the ability to control
the size, composition, shape, and phase structures by nanoengi- The most common methods to synthesize metal nanoparticles
neered synthesis and processing of the metal or alloy on high-surface-area supports are summarized in Table 3. The
88 Metal Nanoparticle Synthesis

Table 3 Types of catalyst impregnation

Type of impregnation Distinguishing characteristics Advantages/disadvantages

Dry impregnation (DI)a Use sufficient metal solution to fill pore volume of A: simplest to employ; no filtering; metal content is fixedD:
catalyst support; adjust metal concentration for strong precursorsupport interaction is not guaranteed
desired weight loading
Wet impregnation (WI) Amount of solution in excess of pore volume of support; A: mixing is improvedD: filtering required; metal loading
precursors which interact weakly with support are must be measured, metal wasted if it does not strongly
washed/filtered away interact with support
Grafting Driving force exists for reaction of precursor with A: strong interaction of precursor with support is
support assuredD: limited in applicability to certain systems
Strong electrostatic Excess solution; pH held at optimal value for strong A: strong, monolayer adsorption of metal precursorD:
adsorption (SEA)b precursor interaction with support optimal pH must be determined and achieved during
preparation
Depositionprecipitation (DP) Excess solution; pH slowly and homogeneously A: high metal loadings are most easily achievedD: pH must
increased to precipitate precursor at support surface be altered during preparation
a
Also known as pore filling and incipient wetness.
b
Also known as ion adsorption.

first, dry impregnation, is procedurally the simplest. A thick


paste is formed by contacting a support with just the amount of Kads
pH<PZC + [PtCl6]2
solution needed to fill the supports pore volume. The solution OH2
contains a known amount of metal, and since the paste is not
filtered, the metal loading can be precisely controlled. The K1
drawbacks from this method arise when metal precursors do
not interact strongly with the support surface. Metal complexes PZC OH
that remain in solution can migrate significantly during drying.
K2
Impregnations can be considered wet whenever an
amount of solution in excess of the support pore volume is Kads
employed. Wet impregnation is as simple as contacting the pH>PZC O [(NH3)4Pt]+2
solution for a certain time and then recovering the solid by
filtration. The amount of metal retained by the solid must be
determined by analysis of either the solid or liquid. The extent Figure 10 Schematic of electrostatic adsorption.
of metal retained by the support is a function of the precursor
support interaction, which may be chemical or physical (elec-
trostatic) in nature. In particular cases where metal precursors
do chemically react with surface functional groups, such as
7.04.3.2 Single Metals
silanols, the deposition method can be termed chemical graft-
ing or simple grafting. As WI is defined here, no grafting occurs 7.04.3.2.1 Dry and wet impregnation
and no attention is paid to controlling the impregnation con- Several of the impregnation modes are depicted in Figure 11.
ditions (varying pH, for example) to achieve any sort of pre- Typical catalyst supports have pore volumes of about 1 cm3 g1.
cursorsurface interaction. The amount of acid or base (protons or hydroxides) in 1 cm3 of
One way strong interactions can be created is via the electro- metal precursor solution is almost always orders of magnitude
static adsorption mechanism1518 illustrated in Figure 10. An less than the number of surface hydroxide groups in 1 g of
oxide surface contains terminal hydroxide groups that protonate support, and consequently, at dry impregnation conditions,
or deprotonate depending of the acidity of the impregnating the support surface is essentially uncharged, which is to say,
solution. The pH at which the hydroxide groups are neutral is the solution pH is buffered to the PZC of the support, and no
termed the PZC. Below this pH, the hydroxide groups protonate electrostatic interaction can occur.104 In the absence of other
and become positively charged, and the surface can adsorb precursorsurface interactions such as chemical grafting, metal
anionic metal complexes such as CPA. Above the PZC, the precursors remain in the liquid phase and can be transported to
hydroxide groups deprotonate and become negatively charged, the drying surface at the exterior of the paste.
and cations such as PTA can be strongly adsorbed. Experiments with a range of solids confirm that most of the
Another impregnation method often involving the manip- moisture is removed during the period of constant drying rate
ulation of solution pH is DP. The general idea is that by slowly after impregnation in which water is transported to the external
and homogeneously altering solution conditions, metal com- surface.105107 The result is that substantial fraction of the dis-
plexes can be induced to precipitate in a controlled fashion on solved precursor is deposited on the external edge of the support
the support surface as small particles, even at high loadings bodies. Electron microscopy images of metal nanoparticles pre-
over oxide and carbon supports. pared by dry impregnation are compared to those prepared by
These methods will now be reviewed in more detail as they SEA in the next section (Figure 14). Not only are the particles of
apply to single and bi- or multimetallic nanoparticle synthesis DI preparations larger in size (more poorly dispersed) and exist
Metal Nanoparticle Synthesis 89

Dry impregnation Wet impregnation Strong elec. adsorption Charge enhanced


- pore filling - excess liquid - excess liquid Dry impregnation
- pH PZC - pH PZC - pH pHoptimal - pore filling
- poor dispersion - poor dispersion - good dispersion - pH pHoptimal
- wide size distr. - wide size distr. - narrow size distr. - good dispersion
- narrow size distr.

Figure 11 Depiction of several of the impregnation modes.

in a wide variation in particle sizes, but also dense agglomerates External surface
of particles often occur; these would likely be the particles which
form at the drying surface (Figure 12).
Several means are available to mitigate the transport of
metal during drying. The first is to adjust the drying rate. Van
den Berg and Rijnten105 presented results indicating that fast
drying brings about preferential deposition at the external
edge. Komiyama, Merrill, and Harnsberger109 mentioned that
rapid drying leads to deposition of nickel(II) chloride impreg-
1 2
nated in g-alumina near the center of the support bodies. External surface
A second method is to use precursors or additives to the
impregnating solution, which increase the viscosity of the
solution during drying, which essentially traps the metal in
place. Geus has recently written an excellent review of viscous
drying.108
Referring back to Figure 11, wet impregnation is named as
such since the volume of solution used is in excess of the pore
volume of the solid. This makes stirring easy and ensures a
homogeneous initial distribution of metal precursor in the 3 4
pore volume of the solid; however, the problem is that, like Figure 12 Movement of metal solution within support bodies during
DI, if there is no chemical interaction between the metal precur- drying. First, gas bubbles form within the liquid due to the capillary
sor and support, there will be little metal actually deposited on suction of the narrow pore mouths at the external surface (two pictures at
the support. Even at high ratios of solution to solid, the number the top). Next, the pores empty, which leads to transport of liquid along
of hydroxide groups on typical support surfaces is so large that narrow voids at the contact areas of the elementary particles of the
the surfaces do not appreciably charge (deprotonate or support to take over the transport of liquid to the external surface of the
protonate).104 The pH is still normally buffered to the PZC of support body (picture at the bottom).108
the support. Without any interaction, the only metal that
remains in the support after filtration is the amount of metal so as to achieve strong electrostatic attraction between precur-
left in the pore volume; the majority of the metal remains in the sor and surface.
solution phase and is wasted. And once again, drying causes the The SEA procedure is summarized in Figure 13 for a number
migration of metal precursors and large agglomerates form. of silica supports. The first step of the procedure is to determine
the PZC of the support by the pH shift measurements shown in
7.04.3.2.2 Strong electrostatic adsorption and charge- step 1. The acidic PZCs of these silicas (all about 4) indicate that
enhanced dry impregnation the surface tends to deprotonate and charge negatively, so the
The method known as SEA has been discussed in detail in a silicas are matched. The next step is to determine the pH of
number of recent book chapters.1518 SEA is normally per- strongest interaction with the uptake pH survey shown in
formed with an excess of solution as depicted in Figure 11. step 2. Next, higher quantities of material are prepared at this
This keeps pH shifts to a minimum and facilitates sampling optimal pH (about 10.5), and after drying, a mild reduction
the solution. Thus, SEA at high liquid/support ratios is a gives the ultrasmall nanoparticles (about 1.0  0.3 nm) seen
special case of WI in which the pH of the solution is controlled in step 3.
90 Metal Nanoparticle Synthesis

Kads 2. Uptake pH survey


pH<PZC
OH2+ [PtCl6 ]-2
1
K1
L90 3. Reduce to retain high dispersion
0.8 M7D

Pt adsorbed (mol m2)


PZC OH EH5
H2
VN3S
K2 0.6 FK300
Model
Kads 0.4
pH>PZC O- [(NH3)4Pt]+2
0.2

1. PZC determination 0
14
0 2 4 6 8 10 12 14
pH final
12

10 L90
M-7D
pH final

8
EH-5
VN-3S
6
FK300
4 Model
0.02 m
2

0
0 2 4 6 8 10 12 14 [(NH3)4Pt]2+/SiO2
pH initial

Figure 13 The strong electrostatic adsorption procedure: (1) PZCs are determined and the appropriate metal complex is selected (a cation for silica),
(2) uptakepH surveys are conducted to determine the pH of strongest interaction, and (3) catalysts are synthesized at this pH (10.5), and after
mild reduction, ultrasmall nanoparticles with a narrow size distribution result.

Typical SEA and dry impregnation preparations are con- is no evidence of agglomeration in any of the CEDI samples, as
trasted in Figure 14, from Jiao and Regalbuto.110 The SEA observed for the silica DI samples in Figure 15(b).
preparations give much smaller particle size with much smaller
standard deviations than the DI preparations. The agglomera-
tions of particles seen in Figure 14(b) are typical of DI prepa-
7.04.3.2.3 Depositionprecipitation
rations and are likely caused by the accumulation of metal in
The synthesis method of DP initially patented by IG Farben117
the solution phase during drying.
and further developed by Geus et al.118120 involves the addi-
Strong electrostatic adsorption has been demonstrated for
tion of a precipitating agent added homogeneously throughout
Pt/alumina,16 Pt/silica,111 other noble and base metals on
a solution generally consisting of a metallic salt precursor
amorphous110 and mesoporous silica,112 Pt113 and Pd114 on
in suspension with the catalyst support. The most common
carbon, and Pt on titania.115
precipitating agents used are sodium hydroxide121124 and
There is no reason other than experimental convenience
urea.121,125 The support surface then becomes a nucleating
that SEA is applied at high ratios of liquid to solid. In fact,
agent for precipitation of the metal hydroxide complexes in
incipient wetness represents the highest obtainable surface
the basic pH range when the solubility limit of the metal
loading for a particular solid. With enough acid or base
hydroxides is reached. In order to precipitate the metal hydrox-
(and these amounts are surprisingly large), final pH can be
ides on the support uniformly, it is imperative that a homog-
taken to the optimal value. We call this simple yet effective
enous hydroxide ion concentration exists in solution, which
variation charge-enhanced dry impregnation (CEDI); it is
will ensure the hydroxide precipitates on the support surface
depicted in Figure 11(d) and is SEA conducted at DI
instead of in solution. The method pioneered by Geus118120
pore-filling conditions.
uses the slow decomposition of urea at elevated temperature
CEDI has recently been demonstrated for improving metal
(323363 K)
dispersion and size distributions116 with three catalyst sup-
ports and two metal complexes. The STEM analysis from this CONH2 2 3H2 O ! 2NH 
4 CO2 2OH
study is shown in Figure 15. The average sizes of nanoparticles
prepared by CEDI are 1.5 nm for carbon, 1.8 for silica, and 2.9 to evenly disperse hydroxide ions, which limits the formation
for alumina and are much smaller particles than those pre- of pH gradients; this reduces nucleation in solution and
pared by DI, 10.3, 10, and 10 nm, respectively. The CEDI sizes increases metal hydroxide deposition on the support surface.
are not quite as small as those obtained from SEA but are close Deposition precipitation has many advantages over dry and
and at any rate are far better than those obtained with DI. This wet impregnation techniques. DP has a higher reproducibility
Metal Nanoparticle Synthesis 91

20 nm 20 nm

(a) (b)

20 nm 20 nm

(c) (d)

Figure 14 Representative STEM images and corresponding particle distributions of reduced Ru and Ni catalyst samples: (a) SEA preparation, 3.0 wt%
Ru, particle size 1.2  0.21 nm; (b) DI preparation, 3.0 wt% Ru, particle size 13  4.7 nm; (c) SEA preparation, 1.6 wt% Ni, particle size
1.7  0.36 nm; and (d) DI preparation, 1.6 wt% Ni, particle size 3.2  1.7 nm. Reprinted from Jiao, L.; Regalbuto, J.R.; J. Catal. 2008, 260, 342350,
with permission from Elsevier.

with the nanoparticles synthesized showing a tighter size dis- focused on low-temperature CO oxidation. It has been
tribution even at higher metal loadings. Using urea as the found that Pt and Au catalysts synthesized via DP show an
precipitating agent, up to 8% Au/TiO2 had an average particle enhanced activity for CO oxidation compared to photodeposi-
size of 1.8 nm126,127 as shown in Figure 16. The nucleation of tion and impregnation methods of preparation.131,135 Higher
metal hydroxide ions at the surface also ensures the deposition gold loading with nanoparticles on the order of 13 nm has
of metal particles stay on the surface,123 which can increase been produced using both NaOH and urea depending on the
thermal stability and metal support interactions.128 Recently, desired loading of gold.135
much of the research using DP to synthesize nanoparticles has More recently, carbon nanofibers are being employed as
been focused on Au, Ni, Co, and Pt and Pd systems128132 on supports for DP synthesis of nanoparticles.132,133 The deposi-
various metal oxide supports (TiO2, SiO2, and Al2O3) and, tion of cobalt onto carbon nanofibers requires a basic pH to
more recently, carbon nanofiber supports for Ni and Fischer produce Co3O4 on the carbon nanofiber surface that was
Tropsch catalysts.132,133 Synthesis of gold nanoparticles using reduced at 350  C to give 8 nm particles that showed increased
DP of Au(OH)3 has been extensively studied in the literature reactivity toward the FischerTropsch reaction and shows
by Haruta and Louis122124,134 with much of the work being promise for future catalytic work.132
92 Metal Nanoparticle Synthesis

Carbon Silica Alumina

(a) (b) (c)

Dry
impregnation

50 nm 0.05 m 50 nm

(d) (e) (f)

Charge enhanced
dry impregnation

50 nm 50 nm 50 nm

Figure 15 STEM images of Pt catalysts after reduction at 200 C (a) Pt/C DI (10 nm), (b) Pt/C CEDI (1.8 nm), (c) Pt/SiO2 DI (7.5 nm), (d) Pt/SiO2 CEDI
(1.5 nm), (e) Pt/Al2O3 DI (11 nm), and (f) Pt/Al2O3 CEDI (2.9 nm).

50

40
Frequency (%)

30

20

20 nm
10

0
0.2
0.7
1.2
1.7
2.2
2.7
3.2
3.7
4.2
4.7
5.2
5.7
6.2
6.7
7.2
(a) Particle size (nm)

50

40
Frequency (%)

30

20

10

20 nm 0
0.2
0.7
1.2
1.7
2.2
2.7
3.2
3.7
4.2
4.7
5.2
5.7
6.2
6.7
7.2

(b) Particle size (nm)

Figure 16 TEM images and size histograms of (8%) gold particles of DP urea 16 h reduced under H2 at 120  C (a) and at 500  C (b).127 Reprinted with
permission of the American Chemical Society.
Metal Nanoparticle Synthesis 93

7.04.3.2.4 Grafting Unlike methods such as dry impregnation, synthesis via


Grafting is another method reported in the literature to synthesize grafting can prevent migration and sintering and exhibits
supported metal catalysts. In this case, the functional groups (e.g., improved strength and stability. Nevertheless, applications of
hydroxide groups) of a solid support (generally, inorganic oxide, grafting in industrial catalyst are still few and far between,
e.g., silica and alumina) develop strong and stable covalent bonds largely due to its stringent environment requirement and the
with a transition metal complex (e.g., metal alkoxides, metal complexity associated with the synthesis of most of the com-
halides and oxyhalides, organometallics, and metal carbonyls) mercially unavailable metal precursors. Besides, in order to
serving as precursor. Consequently, a single-sited catalyst deposits achieve high metal loadings, grafting cycle needs to be repeated
irreversibly and becomes immobilized on solid support while several times, which often makes the process long and arduous.
maintaining the same (anchoring) or different (grafting) chemi- In most cases, the interaction chemistry between solid and
cal surrounding as its parent precursor.136138 liquid phases is not clearly understood. However, an increasing
A schematic of the grafting technique applied to prepare number of cases related to grafting nanoparticle onto solid
supported catalyst is depicted in Figure 17.136 Metal complexes surface are being studied presently, which may help improve
can graft onto support via single or multiple bonds.138 Cover- the understanding and reduce the complexity associated with
age of metal obtained from grafting can be quite low depend- this highly potential catalyst synthesis technique.
ing on the number of hydroxide groups on the support surface
and reaction temperature.139 Hence, sequential grafting or
grafting cycle repeated several times can be employed to con-
7.04.3.3 Bimetallic and Multimetallic Catalysts
trol metal loading on the surface from submonolayer to mul-
tilayer coverage.140,141 Supports are often pretreated thermally A recent bibliometric study of bimetallic catalyst synthesis by
to drive off physisorbed water and avoid unwanted reactions one of the authors revealed that in over three quarters of the
occurring at the surface.141,142 published work, coimpregnation (co-DI) was used to deposit
Numerous studies over the last few years have used grafting of the two metals. Certainly, the simplicity and precision of metal
organic groups to effectively modify or even add different useful loadings of this method are attractive. On the other hand,
functionalities to different supports, particularly mesoporous when synthesizing a bimetallic catalyst, not only is high dis-
silica. Two routes are commonly applied to modify surface via persion desirable, but most often, intimate contact of the two
grafting: (1) postsynthesis grafting and (2) co-condenzation with metals is also desired. Much work on computational catalysis is
both having discrete set of advantages and disadvantages.143,144 being conducted in the present day to predict optimal formu-
Properties, for example, acid strength and wettability of support, lations of bimetallic catalysts; much less work is going into
could be modified significantly via grafting to facilitate specified synthesizing the metal nanoparticles to actually achieve a high
catalytic application.139,145149 In another set of studies, it was degree of metal1metal2 interaction.
demonstrated that different oxide supports, for example, ZrO2,
TiO2, and SiO2, grafted with vanadyl tripropoxide produce cata-
lysts with improved redox properties.147 Organometallic grafting 7.04.3.3.1 Coimpregnation
has successfully been used to produce highly dispersed catalysts While dry impregnation with multiple metals is the most pop-
with commendable catalytic activity for methane and propane ular way to synthesize bimetallic catalysts at present, using this
oxidation.150 Stability and catalytic activity of mesoporous mate- method with bi- or multimetallic catalysts suffers from the
rials can be improved remarkably by grafting with different metal double disadvantage of the absence of precursorsupport
complexes.151 Catalysts synthesized via grafting showed promise interactions and the absence of precursor1precursor2 interac-
in base-catalyzed reactions and epoxidation of olefins.152,153 tions. These disadvantages can be overcome in a small number
MoIV catalyst prepared via grafting was reported to show 11 of co-DI systems, such as Pt/Re/carbon,157 where Pt tends to
times as high activity as that obtained via impregnation.154 form small particles on carbon by a reactive adsorption113 and
Recently, in another study, Ni grafted on mesoporous silica the oxidic Re precursor phase is mobile and can find the Pt
demonstrated highest activity in CO2 reforming of methane.155 surface during catalyst pretreatment.157 In the majority of other
Grafting of ionic liquids has been found to develop an array of cases, however, the results appear as in Figure 18, which
physical and chemical properties and is considered to have great resulted from the co-DI of Pd and Co precursors.158 The largest
potential in a number of reactions.156 particles are pure Pd, and the smaller particles are pure Co.

OH OH
Chemical/thermal O
OH + Complex M Complex M
OH treatment O
OH OH
Metal complex

Support
Figure 17 Schematics of grafting of a representative metal complex onto inorganic support.
94 Metal Nanoparticle Synthesis

7.04.3.3.2 Co-SEA, co-CEDI, and sequential SEA co-DI sample, the co-CEDI particle size is much smaller, the
The exploitation of electrostatic adsorption for the preparation size distribution much tighter, and the degree of interaction
of bimetallic catalysts is just beginning. As drawn in Figure 19, much more intimate.
co-SEA is hypothesized to form a well-mixed monolayer of pre- Sequential or seq-SEA as depicted in Figure 19 (right)
cursors, which, after a low-temperature reduction, will assemble involves an initial deposition of a core metal precursor, oxidiz-
into well-dispersed, homogeneously alloyed particles. ing the precursor to form the metal oxide, and then selectively
Recent results have confirmed this hypothesis with tetra- adsorbing the second metal precursor onto the first metal
ammine Pt and Pd precursors adsorbed by co-SEA over silica oxide. After reduction, assuming the two metals do not blend
and oxidized carbon supports of similar PZC (4).159 These to a significant extent, the second metal will exist as a partial
are compared to co-DI samples prepared from the same pre- shell on the first metal core. An initial set of data has been
cursors and supports in Figure 20. Co-DI once again resulted collected for the Pd/Au/carbon system.160 While STEM images
in large particles with many agglomerates; elemental mapping requiring atomic resolution x-ray maps have not yet been
by EDXS also revealed significant inhomogeneity of alloying. obtained, the degree of alloying has been inferred with powder
In contrast, co-SEA yielded small, well-dispersed Pt/Pd bime- XRD and reactivity results.
tallic particles of average size of about 1.0 nm for both silica In Figure 22, a co-DI-prepared 2.5 wt%Au/2.5 wt%Pd/
and oxidized carbon supports. Elemental mapping confirmed carbon (Darco) catalyst has been compared with Au/Pd/
a high degree of Pt/Pd alloying by co-SEA. carbon (Darco or Vulcan) catalysts prepared by selectively
Just as CEDI can dramatically improve the efficiency of dry adsorbing Au bis-ethylene diamine complexes onto Pd
impregnation preparations, it appears that co-CEDI can nanoparticles.160 The coimpregnated catalyst contains large
also improve the efficiency of co-DI preparations. The Pd/Co/ metallic particles of an Au-rich phase (about 20 nm by XRD
carbon materials shown in Figure 18 (for co-DI) were also line broadening) and exhibits low conversion of benzyl alco-
synthesized by co-CEDI, and the STEM results are shown in hol (2.5Au/2.5Pd co-DI sample on left). In contrast, the
Figure 21. Powder XRD and TPR158 were used to confirm the SEA-prepared Au/Pd nanoparticles are below the limit of
presence of homogeneous PdCo alloys. Compared to the XRD detection, and the best catalyst exhibits over ten times

0.1 m 0.05 m
0.05 0.1
0. 1 m

(a) (b) (c)

Figure 18 STEM images of (a) (5 wt% Co 5 wt% Pd)/VXC, (b) (5 wt% Co 2.5 wt% Pd)/VXC, and (c) (5 wt% Co 5 wt% Pd)/BP2000 catalyst
prepared by dry impregnation. Scale bar in a and c is 1000 A and in b is 500 A. The particle size and standard deviation in a, b, and c are 126  81,
124  85, and 134  90 A, respectively.

A
+
A
+ +
A B
+
B+ B+
A+ B+ B+ +
A A
+
A+ B+ B
+
B+
A+ B+ A+
A SEA, O2 B SEA, O2

SEA, dry AO2 AO2 AO2 BO2 BO2 BO2

+ + + +
B B A A
B
+
B
+
A+ A+
B+ B
+ A+ A+
+ + + + + + + +
A B A B A B A B
+ AO2 ++ AO2 ++ AO2 + + BO2 ++ BO2 ++ BO2 +

Low T, H2 Low T, H2 Low T, H2

B B B A A A
AB AB AB A A A B B B

Figure 19 Schematic of co-SEA (left) and sequential SEA (right).


Metal Nanoparticle Synthesis 95

Silica Oxidized carbon

Co-DI

50 nm 20 nm

Co-SEA

10 nm 20 nm

Figure 20 STEM images of Pt/Pd particles with silica and oxidized carbon. EDXS maps and line scans of individual particles have revealed that the
agglomerates are poorly alloyed and the co-SEA nanoparticles are homogeneously alloyed.

the secondary metal from solution.163,164 This is sometimes


referred to as galvanic displacement.165,166 Another method is
to have a reducing agent present, which reduces the secondary
metal precursor in the presence of the primary metal, referred
to as electroless deposition (ED). Such reducing agent can be in
solution161,162,167171 or preadsorbed on the surface of the
seed metal.163,172,173
Galvanic displacement can be a quick and easy method of
0.0 mm
0.02 0.0 mm
0.02 preparing a bimetallic catalyst. However, it is limited only to
(a) (b) pairings of the seed and secondary metals where displacement
is thermodynamically favored. It could not be implemented in
Figure 21 STEM images of (a) 5 wt% Co 5 wt% Pd and (b) 5 wt%
a bimetallic catalyst system where the choice of seed and
Co 2.5 wt% Pd. Scale bar is 20 nm. The particle size and standard
secondary metal is exchanged and thus thermodynamically
deviation in a and b are 3.6  1.2 and 5.3  1.7 nm, respectively.
unfavorable.163,164 As illustrated in Figure 23, there should
the activity of the impregnated catalyst with 25 times less Au be a net positive potential for the displacement process to
(the 0.1 wt%Au/2.5 wt%Pd/Darco catalyst). Sequential SEA proceed spontaneously.
appears to be a highly effective way to deposit (sub)monolayer In the direct redox reaction method, the replacement of seed
of a second metal onto a first metal. metal with the secondary metal on the surface, through time, can
diminish the amount of available sites for the reaction to occur.
Exposed atoms of the primary metal, and enough of the second-
7.04.3.3.3 Reductionoxidation methods in preparing ary metal precursor in the solution, are requisite for the reaction
bimetallic catalysts to proceed. Increasing coverage of the surface by the secondary
The fine tuning of the bimetallic catalyst surface composition metal can result in kinetic limitations prohibiting deposition,
rather than the bulk is an effective way to change its catalytic which can lead only up to monolayer loadings.164,174 However,
properties. This can be achieved by surface redox reactions geometry and other simultaneous processes during deposition
where a second metal is reduced from solution and deposited can expose more seed metal to be available for displacement and
onto a primary or seed catalyst covering just a fraction of or can create alloyed particles.165 Deposition of the additive metal
the entire seed metal surface. These redox reactions provide a can be preferential such that the deposited atoms cover crystal
controlled method of depositing the secondary metal on the faces, where atoms have high coordination number.163 This can
surface of the primary metal, and not on the support be a problem if the desired catalytic activity is dependent on the
surface.161,162 One way of carrying this out is by direct redox availability of the base metal faces.
reaction due to the favorable difference of electrochemical In ED, a reducing agent is activated on the surface of the
potentials between the seed metal oxidation and reduction of primary metal. The secondary metal precursor catalytically
96 Metal Nanoparticle Synthesis

BnOH oxidation (40 ml-O2-10 bar, 140 C, 25 mg)


100
180 000 0.1Au/2.5Pd/Darco
90 0.1Au/2.5Pd/Vulcan
160 000

Benzyl alcohol conversion (%)


2.5Au/2.5Pd Co-DI
80
140 000
Blank
70 0.5Au/2.5Pd/Vulcan
120 000

60 0.5Au/2.5Pd/Darco
100 000 Darco G60
Intensity

80 000
50
2.5Pd
60 000
40
0.5Au 2.5Pd
40 000 30
0.1Au 2.5Pd
20 000 20
Co-DI
0 10

20 000 0
10 20 30 40 50 60 70 80 0 0.5 1 1.5
2 theta Time (h)

Figure 22 XRD patterns (left) of Darco co-DI and SEA-prepared catalysts and activity results (right) for benzyl alcohol oxidation for Au/Pd/carbon
catalysts.160

x+
M1(s) M1(aq) + xe- Eeq1
y+
M2(aq) + ye- M2(s) Eeq2
y+ x+
yM1(s) + xM2(aq) xM2(s) + yM1(aq) E>0

y+ x+
M1(s) M2(aq) M2(s) M1(aq)

Figure 23 Illustration of the direct redox reaction or galvanic displacement method.

(d)

(a) (b) (c)

y+
M1(s) M2(aq) RA RA(activated) M2(s)
(e)

Figure 24 Illustration of the ED method: A: immersion of parent catalyst into the ED bath, B: adsorption and activation of reducing agent, C: reduction
and deposition of secondary metal, D: catalytic deposition, E: autocatalytic deposition.

reduces as it comes in close proximity to these sites.168 It is also secondary metal are present in the ED solution, which are
known as electroless plating and has been used in industry as an then simultaneously reduced onto the surface of the seed
alternative to conventional electrochemical plating.167,171,175 catalyst. This method creates an alloyed surface of the catalyst,
Figure 24 illustrates the mechanism of secondary metal deposi- and the principle can be extended to synthesis of multimetallic
tion onto the primary metal. The combined anodic and cathodic catalysts.
electrochemical partial reactions occurring in the ED system are Solution stability is a major requirement in the formulation
similar to that of the direct redox reaction. The overall potential of electroless developer baths. At the condition at which the ED
of the reduction of the secondary metal precursor (cathodic) and reaction is carried out, the secondary metal should reduce only
the oxidation of the reducing agent (anodic) has to be thermo- in the presence of the seed metal and that there is no reduction
dynamically favorable. or thermal decomposition of the precursor in solution.161,167
Upon initial deposition of the additive metal, the process Stabilizers or chelating agents like citrate and EDTA are some-
can proceed with two different deposition mechanisms: cata- times added to enhance bath stability.167,168,171 The reducing
lytic, where the secondary metal deposits on activated sites on agent used in the bath should also be active at the conditions
the seed metal, or autocatalytic, where the deposited secondary where ED is carried out. A host of reducing agents, such as
metal can be activated with exposure to the reducing agent.162 NaBH4, dimethylamine borane, NaH2PO2, and hydrazine, are
Codeposition of two metals can also be done by ED.169,170 widely used in ED.176182 Electroless developer baths using
In codeposition, the precursors of both the primary and the these reducing agents typically have high pH as these have
Metal Nanoparticle Synthesis 97

high activity in basic conditions.167,171,175,183 Some reducing There are several ways to perform co-DP, including (1)
agents like formic acid and ascorbic acid have been proven to co-DP by direct addition of a base (co-DP NaOH), (2) co-DP
be active for ED in acidic conditions.169,170,184 An example of with urea (co-DPU), (3) co-DP by sonolysis (co-DPS), and (4)
the controlled deposition of various amount of Pt onto co-DP by ammonia evaporation (co-DPAE).193 Another
carbon-supported Co is shown in Figure 25, from a submono- advantage of co-DP is that undesired ions and compounds
layer in Figure 25(d) to many shell layers in Figure 25(a). from metal precursors will not be introduced in the catalyst.
The appropriate pH of the ED bath is chosen such that the However, co-DP also presents some drawbacks. For instance,
secondary metal only deposits on the first metal so that there is in the co-DP NaOH method when the PZC of the support is
strong interaction between the two and a bimetallic catalyst is below 5, such as for SiO2 or oxidized carbon, the deposition of
synthesized. Conditions should be avoided where the second- gold nanoparticles is not effective.194,195
ary metal precursor becomes adsorbed on the support, which is Co-DP has been widely applied for the development of sup-
the case of SEA.16,167,168 ported bimetallic catalysts especially to gold bimetallic nanopar-
ED is a reliable method of depositing low loadings of the ticles for different reactions, such as CO oxidation,187,190
additive metal onto a catalyst surface while significantly mod- selective hydrogenation,191 water gas shift,196 the epoxidation
ifying catalyst properties. It can also take advantage of the of propylene,197 methanol oxidation186,188,189 reactions involv-
anchoring properties of the primary metal to prevent agglom- ing halogens, and the oxidation of volatile organic compounds.
eration under catalytic conditions while providing high disper- These references are summarized in Table 4, from which the
sion of the secondary metal.167,168 small particle sizes resulting from co-DP and the efficacy of
catalytic reactivity are readily apparent.

7.04.3.3.4 Codepositionprecipitation
Codepositionprecipitation (co-DP) follows the principle of 7.04.4 Conclusion
DP. Two (or more) metal precursors simultaneously were
mixed in aqueous solution with adjusting proper pH or adding The nanoparticle synthesis methods reviewed in this chapter
proper precipitating agent, such as urea, and then followed by can be compared against each other as shown in Table 5. For
the addition of support materials, due to metalmetal and single metals, each method can be rated for the simplicity of
metalsupport interactions, leading to form of smaller particle the procedure and its scalability to large quantities (both
size than that of catalyst prepared by conventional impregna- related to expense), reproducibility from both a macroscopic
tion methods and should show higher catalytic activity in level (composition) and microscopic level (tightness of nano-
reactions.185192 particle size distribution), and efficacy of metal utilization or
dispersion (higher for smaller particles), as well as the ability to
achieve high metal loadings. The 3D, encapsulated-
(a) Pt3.5Co (23 wt% Pt) (b) Pt2.4Co (15.8 wt% Pt) then-deposited nanoparticle synthesis methods reviewed in
the first section of the chapter have been admittedly oversim-
plified into one category and compared to the 2D, surface
deposition methods of the second section.
Comparing the methods for each criterion (row by row),
the very simplest method to synthesize metal nanoparticles is
the essentially one-step method of dry impregnation, while the
most complex are the solution methods which require multi-
2 nm ple steps in solution followed by painstaking removal of the
2 nm
scaffolds (although deposition of bare metal nanoparticles
(c) Pt0.11Co (0.7 wt% Pt) (d) Pt0.07Co from aqueous solutions is an exception to this). Wet impreg-
2 nm
nation and SEA are a bit more complicated in that they involve
(0.46 wt% Pt) a filtering step after the adsorption step, and the pH control
necessitated by DP makes that method a bit more complicated
than SEA.
The methods of dry impregnation, wet impregnation, SEA,
and CEDI are as applicable to large quantities of catalyst sup-
port as they are to small quantities. Scalability is likely to be
more complex in the solution synthesis of encapsulated metal
2 nm
particles in large batches and also in controlling pH for DP at
large scale. All methods in theory are reproducible, though
Figure 25 Z-contrast STEM images of PtCo bimetallic particles
lower marks are given for dry impregnation and wet impreg-
prepared by ED of Pt on carbon-supported Co particles. The weight
nation as drying conditions can exhibit deleterious effects on
loadings of Pt that were deposited and the resulting empirical formula of
the bimetallic particles are shown for each image. The gold-colored line in metal particle size and distribution in systems in which there is
(d) is the outline of the underling Co particle. Reprint from Beard, K.D.; no precursorsupport interaction. Microscopic reproducibility
Borrelli, D.; Cramer, A.M.; Blom, D.; Van Zee, J.W.; Monnier, J.R. is a measure of the tightness of particle size distributions, and
ACS Nano. 2009, 3, 28412853, with permission from the American there is wide variation of rankings for this. 3D methods have
Chemical Society. perhaps the tightest particle size distributions, at least before
98 Metal Nanoparticle Synthesis

Table 4 Examples of oxide-supported bimetallics prepared by co-DP

System Basic agent Support Particle size (nm) Reaction Catalytic activity References

AuCu, AuCo, AuRu Urea TiO2 3.8 a-pinene oxidation AuCu > AuCo > Cu > Au > AuRu 185

AuRu NH4OH Fe2O3 2.5 Methanol oxidation AuRu > (Au or Ru) 186

AuIr Urea TiO2 2.4 CO oxidation AuIr > (Au or Ir) 187

AuCu NaOH TiO2 2.4 Methanol oxidation AuCu > (Au or Cu) 188

CuNi Urea ZrO2 10 Methanol oxidation CuNi > (Cu or Ni) 189

AuPd NH4OH Al2O3 4 CO oxidation AuPd > (Au or Pd) 190

CoNi, NiCu, CuCo NH4OH SiO2 Furfuraldehydehydrogenation CuCo, NiCo > NiC 191

PdCoAu NaOH VXC72 5 O2 reduction PdCOAu > PdCo 192

Table 5 A comparison of methods for nanoparticle synthesis on high-surface-area supports

Single metals

3D Dry impregnation Wet impregnation Strong electrostatic Charge-enhanced dry Depositionprecipitation


(DI) (WI) adsorption (SEA) impregnation (CEDI) (DP)

Simplicity  
Scalability
Reproducibility
Macroscopic
Nanoparticle  
Efficacy
Size  
Loading 

Multimetals
3D DI WI co-SEA co-CEDI seq-SEA ED co-DP
Simplicity    
Scalability 
Reproducibility
Macroscopic
Nanoparticle  
Efficacy
Size  
Loading 
M1M2 contact  

the removal of the capping layers. Though not discussed in are ranked the same as their single-metal versions. Co-SEA
detail in this article, 3D methods also afford the ability to leads to very highly dispersed and tightly size-distributed bime-
synthesize shape-selected nanoparticles featuring particular tallic particles at moderate loadings, while co-DP and co-CEDI
surface facets such as cubes with (100) faces and tetrahedra can yield reasonably small and tightly sized alloyed particles at
with (111) facets. Narrow particle size distributions of sup- higher metal loadings.
ported nanoparticles can also be achieved by SEA and DP. Sequential SEA is more complicated than co-SEA and is
Dry and wet impregnation methods frequently give poorly roughly as complicated as ED and DP. ED is eminently scalable,
dispersed particles with wide particle size distributions, includ- while seq-SEA involves multistep filtration and reduction steps.
ing large agglomerates of metal. Efficacy in terms of size refers Given the precise metal1metal2 interaction during synthesis,
to metal utilization, or metal dispersion, with the smallest sizes both seq-SEA and ED are very reproducible both from macro-
giving highest dispersion. For metal utilization over high- scopic (catalyst composition and metal distribution) and micro-
surface-area supports, there is perhaps no more effective scopic (particle size distribution) viewpoints. Sequential SEA
method than SEA. 3D methods are also potentially very effec- and ED also give multimetallic particles of the smallest sizes
tive, and for high metal loadings, DP and CEDI are effective for and with the highest degrees of intermetallic contact. SEA does
synthesizing relatively small nanoparticles. Finally, the best have limited core metal loading relative to most of the other
methods simply in terms of depositing high metal loadings methods.
are 3D, DI, CEDI, and DP. Summarizing the table on a column-by-column (method)
For bi- or multimetallic catalysts, the simplicity, scalability, basis, 3D methods are complex to employ but have a potentially
and reproducibility of 3D, DI, WI, co-SEA, co-CEDI, and co-DP high payoff with very well-dispersed, tightly size-distributed, and
Metal Nanoparticle Synthesis 99

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5.03 MetalOrganic Frameworks
S Noro, Hokkaido University, Sapporo, Japan
2013 Elsevier Ltd. All rights reserved.

5.03.1 Introduction 45
5.03.2 Parts of Coordination Frameworks 47
5.03.2.1 Metal Ions 47
5.03.2.2 Secondary Building Units 47
5.03.2.3 Organic Ligands 47
5.03.2.4 Metalloligands 48
5.03.2.5 Inorganic Counteranions 48
5.03.2.6 Guest Molecules 49
5.03.3 Synthetic Techniques 49
5.03.3.1 Solvothermal Methods 49
5.03.3.2 Microwave Syntheses 49
5.03.3.3 Post-Synthetic Modification 49
5.03.3.4 Methods for Controlling Morphologies of PCP Crystals 51
5.03.3.5 Techniques for Obtaining PCP Thin Films 51
5.03.3.6 Other Techniques 52
5.03.4 Representative Topologies of Frameworks 52
5.03.4.1 CPL Structures 52
5.03.4.2 Jungle-Gym-Type Structures 53
5.03.4.3 Zeolitic Imidazolate Frameworks 53
5.03.4.4 Coordination Polymers with an Interdigitated Structure 54
5.03.4.5 PCPs Based on One-Dimensional Frameworks 54
5.03.5 Porous Functionalities 54
5.03.5.1 Storage 54
5.03.5.1.1 Methane 54
5.03.5.1.2 Carbon dioxide 56
5.03.5.1.3 Hydrogen 56
5.03.5.1.4 Water 57
5.03.5.1.5 Acetylene 57
5.03.5.2 Separation 58
5.03.5.2.1 Carbon dioxide 58
5.03.5.2.2 Acetylene 58
5.03.5.2.3 Oxygen 60
5.03.5.3 Catalysis 61
5.03.5.3.1 Lewis acid catalysis 61
5.03.5.3.2 Brnsted acid catalysis 61
5.03.5.3.3 Base catalysis 61
5.03.5.4 Reaction Vessels in Polymer Syntheses 62
5.03.5.5 Framework Dynamics 62
5.03.5.6 Framework Stability 63
5.03.5.7 Combined Functions of Porosities and Magnetic Properties 63
5.03.5.8 Conducting PCPs 64
5.03.5.9 Other Properties 67
5.03.6 Composite PCPs 67
5.03.7 Conclusion 68
References 68

5.03.1 Introduction discovery of novel phenomena in them through their character-


ization and processing; there is also great commercial interest in
Porous compounds have attracted much attention from chem- their application in separation, storage, and heterogeneous
ists, physicists, and materials scientists because of scientific catalysis. Until the mid-1990s, there were two types of porous
interest in the creation of nanometer-sized spaces and the materials: inorganic zeolites and carbon-based materials such as

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00503-9 45


46 MetalOrganic Frameworks

activated carbons and carbon nanotubes. Recently, another type, crystallization method, recrystallization, is not available. In a
namely porous materials consisting of metal ions and organic surprisingly short period, the structural chemistry of coordina-
ligands, was developed that is beyond the scope of the former tion polymers has reached a mature level because of the applica-
two classes of porous materials. Porous materials constructed tion of useful crystallization methods, such as slow diffusion, as
from metal ions and organic ligands are now of great interest well as hydrothermal and solvothermal methods. A survey of
because of their advantages in terms of storage, separation, and recent research work shows an extraordinary increase in the
catalysis, each of which can be rationally controlled by using their number of published articles. The next challenge in this area is
characteristics, namely high designability, structural diversity and to develop coordination polymers with chemical and physical
regularity, and flexibility. There are three types of such porous functionalities by modifying the coordination framework.
materials, as shown in Figure 1: the first type, called porous Unique functionalities have already begun to be found in
coordination polymers (PCPs) or metalorganic frameworks coordination polymers. In particular, the porous properties of
(MOFs), has polymeric frameworks with regular pores126; the coordination polymers have been intensively studied.
second type comprises discrete clusters (metalorganic polyhe- In the history of coordination frameworks, Prussian blue
dra, MOPs) with tailorable internal space2731; and the third is compounds4042 and Hofmann clathrates and their derivatives,
formed by the assembly of discrete coordination complexes with- which are built of CN linkages between square-planar or tetra-
out internal space via weaker intermolecular interactions (van der hedral tetracyanometallate(II) units and octahedral metal(II)
Waals, electrostatic, and hydrogen-bonding interactions) than units coordinated by complementary ligands,4244 are early-
coordination bonds.3238 The third type is defined as porous stage compounds. Indeed, their small cavities determined by
assemblies of coordination complexes (PACs).38 In this section, cyanide anions intrinsically limit their use to the accommoda-
we focus on PCPs and MOFs. tion of small molecules and cannot be applied for a variety of
During the past decade, coordination compounds with infi- guest species. In 1959, a coordination framework of {[Cu
nite structures have been intensively studied. In particular, com- (adiponitrile)2] NO3}n, in which organic molecules were used
pounds with frameworks constructed from metal ions and as bridging ligands, was first synthesized and structurally
organic bridging ligands form a family of polymers that are characterized.45 After that, Ag(I) coordination frameworks
known as coordination polymers or metalorganic frameworks have been also crystallographically characterized.46,47 The key
(in this section, we use the term coordination polymers). The for successful formation of a crystalline coordination framework
expression coordination polymer first appeared early in the is to use M(I) ions (M Cu and Ag) because of their isotropic
1960s, and by the mid-1960s this family of compounds had electron configurations (d10). Hereafter, M(I) ions have been
already been reviewed.39 In an effort to open up this area of used to provide various coordination frameworks possessing
chemistry fully, versatile synthetic approaches involving assem- longer bridging nitrogenous ligands than cyanide. However,
blies of molecular building blocks (metal ions, bridging ligands, due to the structural instability after removal of guest solvents
counteranions, and guest molecules) in solution have been pur- from as-synthesized compounds, those frameworks are totally
sued to achieve the formation of target structures. The key to collapsed and their porosities are no longer accessible by guest
success is the design of molecular building blocks that direct species.46,48,49
the desired architectural, chemical, and physical properties to Permanent porosity is the most significant property for
result in solid-state materials. Coordination polymers are highly coordination polymers. The recent explosion of the research
crystalline materials, and chemists need to obtain good-quality field of coordination polymers definitely relies on the applica-
single crystals to understand their structure and properties. How- tions of the permanent porosity, in which various gaseous
ever, in general, such polymers are insoluble in solvents and molecules are accommodated. Permanent porosity based on
retain their original framework. Therefore, the most common robust framework structures of porous coordination polymers
was for the first time confirmed by gassolid-phase sorption
experiments.50,51 This demonstration of a porous function of
coordination polymers was certainly a milestone in the
research field and triggered an expansion to the syntheses of
MOF or PCP many other PCPs/MOFs that demonstrated functional porous
properties (anion exchange, catalytic properties, and adsorp-
(a) tion).126 The following three features of PCPs provide pivotal
advantages: (1) designability, (2) regularity, and (3) flexibility.

(1) Designability: the key to success in obtaining highly func-


MOP
tional materials is the design of the desired architectural,
Metal ion chemical, and physical properties of the resulting solid-
Organic ligand (b)
Guest molecule state compounds. One can take advantage of this in the
design of PCPs because the formation reactions mostly
occur under mild conditions, and the choice of a certain
PAC combination of discrete building units leads with a high
(c) probability to a desired extended network.
(2) Regularity: regular pore distribution in a porous solid is
Figure 1 Three types of porous materials obtained from metal ions and important for adsorption because when the size of a pore
organic ligands in the presence of guest molecules. is comparable with that of a guest molecule, then the
MetalOrganic Frameworks 47

periodic potential from the pore wall can influence the form A large number of PCPs showing diverse and unprece-
and orientation of the adsorbed guest molecule. A regular dented crystal structures and unique and applicable porous
pore distribution can be readily achieved for coordination functionalities have been reported to date. Here, we introduce
polymers as well as for inorganic porous materials. The PCP chemistry with a central focus on recent research progress.
pores of coordination polymers have a regular periodical
structure because of their crystalline form, which affords a
periodic potential on their channel surface. The structural 5.03.2 Parts of Coordination Frameworks
relationships between adsorbed guest molecules and host
5.03.2.1 Metal Ions
frameworks (e.g., (1) position of the guest molecules in the
pores, (2) the assembled structure of the guest molecules in Early in the study of PCPs, transition metal ions such as Cu(I), Cu
the pores, and (3) the perturbation that the guest molecules (II), Ag(I), Zn(II), Cd(II), and Co(II) were employed despite their
receive from the pore walls) are key subjects for understand- high weights, high costs, and/or low abundances on Earth. Since
ing the adsorption behavior and the physical or chemical PCPs became applicable porous materials in place of zeolites and
properties of adsorbed guest molecules in the pores. In porous carbon materials, it has become necessary to drive down
addition, molecules confined in a uniform restricted nano- the cost of PCP materials. Hence, the target metal ions are now
space form molecular assemblies and provide unique prop- those with small weights, low costs, and/or high abundances,
erties that are not achieved in the bulk state. that is, Al(III), Mg(II), Ca(II), Fe(II), Na(I), and K(I). MgMOF-
(3) Flexibility: recent reports on the dynamic properties of 74 [Mg(dot)]n (dot4 2,5-dioxidotetraphthalate) has a rigid
PCPs show that they are much more flexible than generally framework, composed of one-dimensional hexagonal channels
believed. Dynamic pores can form a type of soft frame- with a nominal diameter of approximately 12 A running parallel
work with bistability, whose two states change back and to the dot ligands. The desolvated material has unsaturated
forth. A system can exist in either of these two states for open Mg(II) sites (decorated on the edges of the hexagonal pore
different parameters of an external field. The structural channels) with an open-pore structure of large surface area
rearrangement of molecules proceeds from the closed (>1000 m2 g1).54 The crystallization of the C8 symmetrical
phase to the open phase in response to a guest molecule. polyoxygenated ligand, g-cyclodextrin (CD), in aqueous
Some PCPs have such flexibility, and they can be devel- alcohol in the presence of the alkali metal salt, KOH, affords a
oped as a special class of materials, such as highly selective robust PCP [K(OH)(CD)]n with a surface area of approximately
gas sensors or gas-separation compounds, that cannot be 1200 m2 g1.55 A common feature of polyoxygenated ligands
obtained using a rigid porous material. Dynamic structural that bind alkali and alkaline earth metal cations is the presence
transformations based on these flexible frameworks are of OCCO repeating units with gauche conformations defining
among the most interesting phenomena and are presum- their CC bonds. This geometry orients the hard oxygen donors
ably a characteristic of coordination polymers, the so- in a manner that allows them to interact with hard group IA and
called third-generation PCPs.19 IIA metal cations and is undoubtedly responsible for the strong
dipoledipole interactions that lead cooperatively to large associ-
Coordination polymers and MOFs are among the most
ation constants for complexes incorporating a number of them.
prolific research areas of inorganic chemistry and crystal engi-
neering in the last 15 years. The diversity in both focus and
scientific basis of the researchers involved has led to numerous 5.03.2.2 Secondary Building Units
terminology suggestions and practices for this class of com-
Polynuclear clusters constructed from two or more metal ions
pounds and of several subgroups within them; additionally, a
and carboxylate units (so-called secondary building units
disquieting number of acronyms are also in use for these
(SBUs)) can have special coordination numbers and geome-
materials. Therefore, the International Union of Pure and
tries. SBUs are conceptual units that are not employed in the
Applied Chemistry (IUPAC) division of Inorganic Chemistry
synthesis as distinct molecular building blocks. However, spe-
has initiated a project on Co-ordination polymers and metal
cific SBUs can be generated in situ under the correct reaction
organic frameworks: terminology and nomenclature guidelines,
conditions.2 Because the metal ions are locked into their posi-
and a summary of the work of the task group so far and the
tions by the carboxylate units, SBUs are sufficiently rigid to
interactions with scientists in the area has been recently
produce extended frameworks with a high structural stability.
reported.52 A coordination polymer is a coordination com-
In SBUs with terminal guests, the reactivity of the metal site can
pound with bridging ligands giving extended one-, two-, or
be studied through the removal of these guests, which creates
three-dimensional structures, while an MOF is a coordination
coordination sites.
polymer with organic ligands and an open framework with
potential voids. Two tentative hierarchies were proposed on
the basis of the discussion, although these should not yet be
5.03.2.3 Organic Ligands
regarded as final propositions from the IUPAC project.
The realization that PCPs particularly could be designed and Charge-transfer (CT) interactions play a significant role in
synthesized in a rational way from molecular building blocks developing novel photoactive materials. One available method
led to the emergence of a discipline called reticular chemistry.2 to introduce CT interactions between a host framework and a
A set of symbols, which is called Reticular Chemistry Structure guest molecule is to use redox-active ligands, because such
Resource (RCSR) symbols, have been developed and used to ligands forming the pore walls of PCPs have enough space
describe the topology.53 to attract a guest molecule at a nearby site. For example,
48 MetalOrganic Frameworks

frameworks, the resulting PCPs contain a counteranion or


cation in the pores for charge compensation, and therefore,
bpy
the pores are significantly blocked against guest species. To
Zn retain an electrostatic interaction site that has enough space
to attract guest molecules, a charge-separated neutral organic
ligand, in which a pyridinium cation and a carboxylate
anion act as a guest-accessible site and a coordination site, respec-
tively, was designed.62 The two-dimensional PCP {[Zn2(1,4-
bdc)2(cpb)] 2DMF H2O}n (1,4-bdc2 1,4-benzenedicarboxy-
(a) TCNQ
late, Hcpb 1-(4-carboxyphenyl)-4,40 -bipyridinium, DMF
N,N-dimethylformamide) possesses straight two-dimensional
channels, in which the pyridinium part of the cpb ligand is
exposed to the pore surface. This PCP adsorbs MeOH with a
large isosteric heat of adsorption (5095 kJ mol1) compared
with those of alkali-metal-exchanged molecular sieves, implying
that the pyridinium cationic surface participates in the strong
a c adsorption of MeOH.
a
5.03.2.4 Metalloligands
(b) b (c) b
Coordinatively unsaturated metal centers (UMCs) can provide
Figure 2 (a) Coordination environment of Zn(II) ion and (b) top view
functionalities as chromic sensors and flexible frameworks,
and (c) side view of {[Zn(TCNQ)(4,40 -bpy)] 6MeOH}n. Reproduced from
because the ligation and release of the UMCs guests often
Shimomura, S.; Matsuda, R.; Tsujino, T.; Kawamura, T.; Kitagawa, S. J.
Am. Chem. Soc. 2006, 128, 1641616417, with permission of the influence the coordination geometry or ligand field. Moreover,
copyright holders. a variety of metal ions can act as active centers in catalyzed
reactions. A combination of UMC characteristics and tradi-
tional porous properties (shape and size selectivity) can
{[Zn(TCNQ)(4,40 -bpy)] 6MeOH}n (TCNQ2 7,7,8,8-tetra-
be used to create desired, highly efficient, and tailor-made
cyano-p-quinodimethane dianion, 4,40 -bpy 4,40 -bipyridine)
functional materials. Recently, a new synthetic method was
has a three-dimensional pillared-layer framework with a redox-
proposed for PCPs with UMCs using metalloligands, that is, a
active ligand, TCNQ2.56 The Zn(II) ions are linked by TCNQ2
two-step self-assembly.21 First, a metalloligand is synthesized
dianions to give a two-dimensional corrugated layer. The 4,40 -
that acts as a framework linker and a source of coordinatively
bpy ligands act as pillars, with the Zn(II) ions in the adjacent
UMCs. Second, the metalloligand is added to another metal
layers linked to form a three-dimensional pillared-layer structure
ion, which acts as a nodal unit in a framework. Consequently,
(Figure 2). This compound possesses two-dimensional channels
two types of metal centers coexist in the framework, and a
with cross-sections of 3.4  5.9 A2 between the layers. As a result,
larger space around the metal ion in the channel wall can
a dense array of strong donor sites (TCNQ2) is formed on the
be obtained, which is significant for an attack by a guest
pore surface of the framework, providing a highly electron-rich
molecule. The key point of this method is a partial separation
surface for the guest molecules. When {[Zn(TCNQ)(4,40 -bpy)]
of the metal functionalities: the framework node and the
6MeOH}n is immersed in benzene, the guest MeOH can be
coordinatively UMCs.
exchanged with benzene to form {[Zn(TCNQ)(4,40 -bpy)] 2ben-
Metalloligands are also employed for the insertion of metal
zene}n within a period of 10 s, producing a compound that
ions that predominantly afford discrete coordination complexes
is red in color versus the yellow of the parent compound.
in coordination polymer frameworks. Ir(III) complexes such as
The crystal structure of {[Zn(TCNQ)(4,40 -bpy)] 2benzene}n
[Ir(ppy)3] (ppy 2-phenylpyridine) are highly efficient phos-
indicates that the benzene guests interact with the most nega-
phorescent molecules because of the facile intersystem crossing
tively charged carbon atom of the TCNQ2 dianions via
to populate the triple metal-to-ligand charge-transfer (3MLCT)
CH C-type hydrogen bonds, showing the existence of an
states, and have been extensively used in light-emitting devices.
electrostatic and/or CT interaction between the TCNQ2 dia-
However, PCPs containing only Ir(III) ions have been seldom
nions and the benzene guests. For other guests (e.g., toluene,
observed because of the substitution inertness of Ir(III) com-
ethylbenzene, anisole, benzonitrile, and nitrobenzene), changes
plexes. Recently, Ir(III) ions were successfully inserted into PCPs
to colors different from that of {[Zn(TCNQ)(4,40 -bpy)]
through metalloligands.63 [Ir(ppy)3] derivatives containing three
6MeOH}n, which was similar to that observed for benzene,
carboxylic acid groups were first synthesized as metalloligands
were seen; the exceptions were anisole and nitrobenzene,
(H3L1 and H3L2; see Figure 3(a)). They were then reacted with Zn
where the occlusion of anisole and nitrobenzene forms light-
(II) salts to form two-dimensional bilayer PCPs (Figure 3(b) and
yellow and dark-brown crystals, respectively. Such a difference
3(c)), one of which shows permanent porosity and oxygen sens-
in color is associated with the electron-accepting characteristics
ing via efficient and reversible luminescence quenching.
of the guest molecules.
Electrostatic interaction sites afford a stronger confinement
5.03.2.5 Inorganic Counteranions
effect for guest molecules than that in the case of a dispersion-
type interaction. Several charged frameworks have been syn- Charge is an important factor in the rational construction of
thesized to enhance the hostguest interactions.5761 In these PCPs. Because most transition metal ions exist with a positive
MetalOrganic Frameworks 49

COOH HC(O)NR2 + H2O HCO2H + HNR2


COOH R = Me, Et
Scheme 1 Hydrolysis reaction of DMF and DEF.

Ir Ir
N N 5.03.3 Synthetic Techniques
3 3 5.03.3.1 Solvothermal Methods
Solvothermal synthesis in DMF or diethylformamide (DEF) solu-
H3L1 H3L2
(a) tion is an effective method for obtaining good-quality single
crystals of PCPs with carboxylate-type and imidazolate-type
ligands. DMF and DEF readily undergo a small degree of hydro-
lysis in air, forming formic acid and HNR2 (R Me and Et), as
shown in Scheme 1. The resulting amines can promote the
deprotonation of carboxylic acids and imidazoles and generate
carboxylates and imidazolates that have the ability to bridge
metal centers.
(b)

Figure 3 (a) Ir(III)-containing metalloligands, H3L1 and H3L2.


(b) Connectivity of the metalloligand L23 and (c) two-dimensional 5.03.3.2 Microwave Syntheses
bilayer structure of {[Zn4(m4-O)(L2)2] 6DMF H2O} n. Reproduced from Microwave irradiation has been developed as a novel heating
Xie, Z.; Ma, L.; deKrafft, K. E.; Jin, A.; Lin, W. J. Am. Chem. Soc. 2010,
technique for the solvothermal synthesis of organic or inorganic
132, 922923, with permission of the copyright holders.
solid-state materials. In particular, this method has been shown
to provide an efficient way to synthesize purely inorganic porous
materials with short crystallization times, facile morphology
charge in the framework, an anionic source must be included
control, narrow particle-size distributions, phase selectivity,
to neutralize the overall charge. Many organic N-containing
and efficient evaluation of process parameters. Even under
heterocyclic ligands are neutral and, therefore, counteranions
ambient conditions, microwave heating of a mixture of starting
are included in the crystals. Frequently used inorganic anions
materials results in an efficient reaction to provide interesting
are ClO4, BF4, NO3, NCS, PF6, NO2, SiF62, CN,
PCPs. The first successful example of a microwave synthesis for
CF3SO3, SO42, N3, and halides, which are introduced
PCPs was achieved in the case of {[Cr3FO(1,3,5-btc)2(H2O)3]
along with metal ions from the corresponding metal, sodium,
xH2O}n (1,3,5-btc3 1,3,5-benzenetricarboxylate, MIL-100),
and potassium salts. These inorganic anions exist as: (1) free
which has a hierarchical pore system (microporous 59 A
guests, (2) hydrogen-bond acceptors, and (3) coordination
and mesoporous 2530 A) with a very high specific surface
units. An important characteristic of inorganic anions is their
area (3100 m2 g1).67,68 The x-ray diffraction (XRD) pattern
ability to act as hydrogen-bond acceptor sites through their
of a sample obtained after microwave irradiation (reaction
O atoms.
temperature 493 K) for a period of 4 h agrees well with the
pattern of MIL-100 synthesized for a period of 4 days at 493 K
using conventional solvothermal heating. The crystal yield
5.03.2.6 Guest Molecules from microwave synthesis was 44%, which is similar to the result
A method of tweaking the porous properties simply by of 45% from the conventional synthesis after 4 days. The phys-
replacing a molecular cartridge with a different cartridge ical and textural properties are also very similar to those of
has been developed in a new class of PCPs.64,65 The three- crystals synthesized using conventional solvothermal heating.
dimensional PCP, {[Zn3I6(tpt)2(triphenylene)] x(nitrobenzene)
y(MeOH)}n (tpt 2,4,6-tris(4-pyridyl)triazine), is composed of
5.03.3.3 Post-Synthetic Modification
two interpenetrating networks, in which the pores are surrounded
by aromatic bricks.66 These bricks consist of alternatively layered Post-synthetic modification of the pore surface without
tpt and triphenylene. The former forms an infinite three- destruction of the framework structure after the formation of
dimensional network via coordination to ZnI2, whereas the PCPs is the next challenging task for obtaining adequate space
latter is involved in the three-dimensional network without for specific guests.69 Four types of post-synthetic modifications
forming any covalent or coordination bonds with other com- are known to regulate pore environments: (1) modification of
ponents. Therefore, the noncovalently intercalated tripheny- organic ligands, (2) introduction of metal-containing units,
lene can be replaced with functionalized triphenylenes (3) incorporation of neutral organic molecules, and (4) cation
without causing any change in the porous structure, and inter- exchanges.
calated triphenylenes are regarded as the cartridges of the func- Novel strategies have been developed to introduce a catalytic
tional groups. For example, one of the triphenylenes directs a metal center by post-synthetic modification of the porous frame-
phenol group toward the interior of the pores. The resulting work. A chiral bridging ligand, L3, with orthogonal functional
PCP selectively adsorbs alcohol guests such as propan-2-ol. groups, as shown in Figure 4, bridges the Cd(II) centers of the
50 MetalOrganic Frameworks

Primary
N functional
group

Cl

OH Secondary
functional
OH group

Cl

Primary
N functional
group
(a) (R)L3

1.8 nm

(b)

Figure 4 (a) Axially chiral bridging ligand, (R)-L3. (b) Schematic representation and space-filling model of the three-dimensional framework of
{[Cd3Cl6(L3)8] 4DMF 6MeOH 3H2O}n. Reproduced from Wu, C.-D.; Hu, A.; Zhang, L.; Lin, W. J. Am. Chem. Soc. 2005, 127, 89408941, with permission
of the copyright holders.

one-dimensional [Cd(m-Cl)2]n units to form an extended porous (CO)2(X))3]n (X N2 or H2). These PCPs display a remarkable
network in {[Cd3Cl6(L3)8] 4DMF 6MeOH 3H2O}n with very stability compared with their analogues [(C6H5Me)Cr(CO)2(X)]
large chiral channels with an area of 16  18 A2.70 The channel (X N2 or H2) because the Cr(0) centers are pinned to the walls of
walls of this PCP have free OH sites acting as secondary func- the framework, which prevents reactions involving two or
tional groups that can further interact with other metal ions. more Cr(0) atoms and enables the irreversible evacuation of CO.
Indeed, Ti(OiPr)4 can react with the chiral dihydroxy groups in {(Me2NH2)2[Zn8O(ad)4(bpdc)6]}n (ad adeninate,
the L3 parts of this PCP, producing an active heterogeneous bpdc biphenyldicarboxylate) is a permanent PCP with
2

catalyst for the addition of ZnEt2 to aromatic aldehydes to infinite Zn(II)ad columnar building units that are intercon-
produce chiral secondary alcohols. The performance of this het- nected via bpdc2 linkers, resulting in a three-dimensional
erogeneous catalyst rivals that of the homogeneous analogue structure with large one-dimensional channels.72 This PCP
under similar conditions. The three-dimensional PCP [Zn4O is anionic with dimethylammonium cations residing in
(1,4-bdc)3]n (MOF-5) can incorporate photoactive Cr(CO)3 its pores. A series of organic cations (tetramethylammonium,
groups onto the benzene rings of 1,4-bdc2 ligands in an Z6 tetraethylammonium, and tetrabutylammonium) were intro-
fashion after construction of the framework.71 The obtained duced via cation exchange into the pores to systematically
PCP, [Zn4O((Z6-1,4-bdc)Cr(CO)3)3]n, shows substitution decrease the pore volume and surface area of the material.73
of a single CO ligand per metal by either N2 or H2 under Such modifications can be used to tune systematically the CO2
gentle photolysis conditions, forming [Zn4O((Z6-1,4-bdc)Cr adsorption capacity of this material.
MetalOrganic Frameworks 51

5.03.3.4 Methods for Controlling Morphologies dabco 1,4-diazabicyclo[2.2.2]octane).76 The competitive inter-
of PCP Crystals action between the coordination mode used to construct the
framework and the acetatecopper interaction plays a crucial
A key challenge is the precise control of crystal growth of PCPs,
role in determining the reaction rate and crystal morphology.
which is required to integrate novel functions into the mate-
The mechanism of anisotropic crystal growth is clearly explained
rials without changing the characteristic features of the PCP
by oriented attachment, in which nanorods are formed. This
crystal itself. Functionalized organic polymers have been
method also affords perfect framework regularity in PCP nano-
widely used as substances for the preparation of metal-based
crystals, contributing to an increase in the adsorbed amounts for
nanoparticles. The selection of appropriate protective polymers
N2 and CO2 gases.
leads not only to various colloid morphologies by controlling
the growth and handling the agglomeration process, but also
to attractive new properties based on organicinorganic
hybridizations at the nanometer scale. The control of crystal
5.03.3.5 Techniques for Obtaining PCP Thin Films
growth of the PCP [Cu2(pzdc)2(pyz)]n (pzdc2 pyrazine-2,3-
dicarboxylate, pyz pyrazine, CPL-1 (CPL coordination Most of the research on the properties and applications of PCPs
pillared layer)) has been achieved by addition of the organic deal with microcrystalline powder samples. In contrast to the
polymer poly(vinylsulfonic acid, sodium salt) (PVSA), which overall very rapid progress in PCP research, PCP thin films are
has the ability to complex and stabilize Cu(II) by electrostatic relatively little developed. The fabrication of novel functional
interaction.74 The addition of PVSA to the reaction mixture devices ranging from sensing to smart membranes and micro-
significantly affects the nucleation process, which determines reactors will require the fabrication of PCP materials that pos-
the crystal size of this PCP in the range of 1100 mm. PVSA not sess the desired properties in a variety of sizes, shapes, and
only controls the crystal size and shape but also prompts the orientations including smooth, nanosized crystalline multi-
preferential orientation of the plate crystals, which results in layers and thick, homogeneous, and defect-free films in the
alignment of the channel direction in the bulk powder state. N2 micron-size regime on the appropriate substrate. Recently,
adsorption measurements show typical micropore adsorption SURMOF (surface-grown metalorganic framework) was
isotherms that are independent of the crystal size. However, the introduced and defined specifically to address layer-by-layer
adsorption speed of the samples shows a size-dependent feature grown, crystalline, oriented, and smooth multilayers and/or
because of changes in the diffusion length of N2 in the one- thin films of PCPs attached to surfaces.77 The SURMOF of the
dimensional channels. three-dimensional framework of [Zn2(1,4-bdc)2(4,40 -bpy)]n
A simple but straightforward method using capping reagents was fabricated by the step-by-step synthesis on an Au substrate
(modulators) that perturb the framework extension of PCPs covered with a self-assembled monolayer from 4,4-pyridyl-
has been developed.75,76 Initial work shows that addition of benzenemethanethiol.78 The microcrystalline powder sample
p-perfluoromethylbenzenecarboxylic acid as a modulator of this PCP consists of two interpenetrating, pillared, paddle-
yields stable size-selected MOF-5 colloids.75 A coordination wheel-type networks.79 In contrast, the obtained SURMOF
modulation method (Figure 5), in which acetic acid is used showed an XRD pattern expected for an oriented and nonin-
to influence directly the coordination equilibria, can be used to terpenetrated PCP layer (Figure 6). That is, the formation of
control the crystal growth of nanosized PCP crystals of [Cu2(1,4- the second, interpenetrated framework can be suppressed by
ndc)2 (dabco)]n (1,4-ndc2 1,4-naphthalenedicarboxylate, using liquid-phase epitaxy on an organic template.

Conventional method

Crystal growth

Nucleation

Metal ion
+
Bulk crystal

Coordination modulation method


Organic linker

+
Modulator

Crystal growth
by selective modulation
Competitive interactions Nanocube Nanorod Nanosheet
Modulated nucleation

Figure 5 Coordination-modulation method for fabricating PCP nanocrystals. Modulated nucleation is induced by the addition of modulators with the
same functionality as organic linkers to impede the coordination interaction between metal ions and organic linkers. Selective coordination modulation is
one of the coordination modes (illustrated as blue shells) for constructing the framework, which then leads to anisotropic growth of the PCP crystals.
Reproduced from Tsuruoka, T.; Furukawa, S.; Takashima, Y.; Yoshida, K.; Isoda, S.; Kitagawa, S. Angew. Chem., Int. Ed. 2009, 48, 47394743, with
permission of the copyright holders.
52 MetalOrganic Frameworks

SURMOF
experimentel H
C
Calculated N
no interpenetration O
Zn
/
001
002
Calculated MOF-508a

5 10 15 20
2q ()
(a) (b)

Figure 6 (a) Out-of-plane XRD patterns. (b) Proposed model structure of the SURMOF, solvent-free, noninterpenetrated pseudomorph of
[Zn2(1,4-bdc)2(4,40 -bpy)]n, grown along the [001] direction. Reproduced from Zacher, D.; Schmid, R.; Woll, C.; Fischer, R. A. Angew. Chem. Int.
Ed. 2011, 50, 176199, with permission of the copyright holders.

5.03.3.6 Other Techniques between metal clusters in PCPs was recently established by
controlling the nucleation process.86 Two polymorphs of
Solvent-free synthesis of PCPs is of interest from the viewpoint
[Zn2(1,4-bdc)2(dabco)]n have been reported so far; one is a
of green chemistry. The quantitative and rapid synthesis of the
tetragonal framework, in which two-dimensional square-grid
PCP [Cu(ina)2]n (ina isonicotinate) was performed by
sheets constructed by Zn(II) paddlewheel units and 1,4-bdc2
grinding together copper(II) acetate and isonicotinic acid for
are connected by dabco pillar ligands,87 and the other is
a few minutes and then heating to remove the water and acetic
a trigonal framework with two-dimensional Kagome nets
acid byproducts.80 The obtained compound has the character-
instead as layers.88 The tetragonal framework is obtained with
istic odor of acetic acid, released as a byproduct. The fully
a long reaction time at high temperature (393 K) to initiate the
desolvated compound is obtained by heating the mixture to
nucleation and the solvent-mediated transformation process,
473 K for a period of 3 h, and shows a similar XRD pattern to
whereas the trigonal framework is formed by a shorter reaction
that simulated from the single-crystal data for the empty frame-
time at 393 K followed by nucleation at room temperature
work host that was synthesized in the solvothermal reaction
(298 K), because of the large difference in solubility of the
between 4-cyanopyridine and CuCl2 in a mixture of water and
oligomers at 393 and 298 K.
ethanol after heating to 423 K under autogenous pressure for a
period of 48 h.81,82 This solvent-free method is quick and gives
a quantitative yield without the need for solvents or external
heating. Clearly, it can present higher efficiency in terms of mate- 5.03.4 Representative Topologies of Frameworks
rials, energy, and time compared with solvothermal methods.
5.03.4.1 CPL Structures
The in situ slow hydrolysis of precursor ligands can result in less
soluble phases that are not accessible directly from their corre- The structures of CPLs, [Cu2(pzdc)2(P)]n (P pillar ligands),
sponding hydrolyzed ligands by virtue of the presence of a large consist of two-dimensional layers [Cu(pzdc)]n and various
excess of metal ions under solvothermal conditions.83 For exam- bridging ligands as pillars (Figure 7). The CPLs are synthesized
ple, Cd(II) and Zn(II) coordination polymers that show second- by a simple procedure; a mixture of EtOH and H2O solution of
order, nonlinear optical properties can be obtained by reaction of Na2pzdc and the pillar ligand (P) is slowly added to the H2O
the metal salts with cyanopyridine and with pyridinecarboxalde- solution containing Cu(II) ion at room temperature in air.
hyde and its derivatives, whose cyano, carboxaldehyde, and ester Stirring for 1 day provides the desired compounds in good
substituent groups slowly hydrolyze to form the corresponding yield. [Cu2(pzdc)2(pyz)]n is the prototype CPL (CPL-1).89 A
carboxylic acid.84 The reaction of NaN3, 3-cyanopyridine, and neutral two-dimensional layer of [Cu(pzdc)]n is formed in the
ZnCl2 or CdCl2 under solvothermal conditions yields [Zn(OH) ac plane. These layers are linked by pillar pyz ligands, forming a
(3-ptz)]n or [CdN3(3-ptz)]n (3-ptz 5-(3-pyridyl)tetrazolate).85 three-dimensional pillared-layer structure with one-dimensional
For each reaction, the infrared (IR) spectrum indicates the absence channels (4  6 A2). Because a large number of atoms are densely
of the cyano group, which is consistent with a [2 3] cycloaddi- packed in the two-dimensional layer, guest molecules cannot
tion between the cyano group and the azide anion. pass through this layer. The pillar ligands are aligned closely
The nucleation process is the most important step in deter- along the a-axis, in which the space between the nearest pillar
mining the crystal phase of the system, because an alteration of ligands is less than 0.5 A, based on the van der Waals radii.
the conditions often leads to several different crystal structures Therefore, the translational motion of guest molecules along the
for the same initial chemical system, so-called polymorphism. b- and c-axes is forbidden. That is, guest molecules can only pass
Therefore, an understanding of the nucleation process of PCPs along the a-axis. As a result, CPL series have one-dimensional
provides considerable insight into the synthetic procedure of channels suitable for the formation of low-dimensional assem-
PCP materials as they are obtained as crystalline materials. A blies of small guest molecules.9092 The CPL derivatives,
methodology for systematically controlling the connectivity [Cu2(pzdc)2(P)]n (P 4,40 -bpy (CPL-2), 2,7-diazapyrene
MetalOrganic Frameworks 53

N COO- N

Cu2+
-
N COO

Dypyridyl pillar ligand (L)

2D sheets 3D porous framework


[Cu(pzdc)]n [Cu2(pzdc)2L]n

Figure 7 Schematic view of the structure of CPL. Reproduced from Sakamoto, H.; Kitaura, R.; Matsuda, R.; Kitagawa, S.; Kubota, Y.; Takata, M. Chem.
Lett. 2010, 39, 218219, with permission of the copyright holders.

(CPL-3), 4,40 -azobispyridine (azpy, CPL-4), 1,2-bis(4-pyridyl)


ethylene (bpethe, CPL-5), and 3,6-bis(4-pyridyl)-1,2,4,5-
tetrazine (bpt, CPL-11)), have also been crystallographically char-
acterized.9398 Because the crystals of these CPLs are very small,
the crystal structures were determined by the Rietveld analysis of
synchrotron x-ray powder diffraction patterns measured on the
BL02B2 beamline at SPring-8. The two-dimensional layers paral-
lel to the ac plane are constructed from Cu(II) ions and pzdc2
ligands with the same connectivity as that of CPL-1. They are
further connected by pillar ligands, forming CPL structures with
different channel sizes (8 A  6 A (CPL-2), 8 A  3 A (CPL-3), and
10 A  6 A (CPL-4, CPL-5, and CPL-11)). A CPL with another
pillar ligand, [Cu2(pzdc)2(4-pia)]n (4-pia N-(4-pyridyl)isoni-
cotinamide, CPL-6), was also synthesized and its structural
similarity was checked briefly by the normal powder XRD
measurement.89 These results strongly indicate that the pore
dimension and surface functionalities can be controlled simply
by changing the pillar ligands.

5.03.4.2 Jungle-Gym-Type Structures


The a-Po-type framework, whose appearance is like a jungle
gym, is a candidate for the construction of exceptionally rigid
and highly porous structures with three-dimensional inter-
secting channels. A systematic design of the pore size and Figure 8 Single crystal x-ray structures of IRMOFs. Reproduced from
functionality has been achieved in three-dimensional PCPs Eddaoudi, M.; Kim, J.; Rosi, N.; Vodak, D.; Wachter, J.; OKeeffe, M.;
[Zn4O(L)]n (IRMOFs, L a variety of anionic dicarboxylate Yaghi, O. M. Science 2002, 295, 469472, with permission of the
ligands),99 in which an oxide-centered Zn4O tetrahedron is copyright holders.
edge-bridged by six carboxylates to give an octahedron-shaped
SBU that reticulates into a three-dimensional porous network
(Figure 8). Other a-Po-type PCPs have been systematically a- and b-axes, which are still large enough for the passage of
synthesized in [M2(L)2(L0 )]n (M Zn(II) and Cu(II), L a small gas molecules. In the case of compounds containing
variety of anionic dicarboxylate ligands, and L0 neutral dabco pillar ligands, noninterpenetrated frameworks are
nitrogen-containing heterocyclic ligands) with two types of always observed because the dabco ligand is too short to
organic bridging ligands.87,100102 The prototype compound, allow the insertion of another framework into the windows
[Zn2(1,4-bdc)2(dabco)]n, is composed of dinuclear Zn2 units that form between the two-dimensional layers. On the other
with a paddlewheel structure that are bridged by 1,4-bdc2 hand, compounds with longer 4,40 -bpy pillar ligands than
dianions to form a distorted two-dimensional square grid dabco have easily formed interpenetrated frameworks.
[Zn2(1,4-bdc)2]n.87 The axial sites of the Zn2 paddlewheels
are occupied by dabco molecules, which act as pillars to extend
the two-dimensional layers into a three-dimensional structure
5.03.4.3 Zeolitic Imidazolate Frameworks
with a compressed primitive cubic (a-Po) net. The framework
has large, three-dimensional interconnected voids. The wide, Zeolite networks are the most significant topologies for
open channels (7.5  7.5 A2) running along the c-axis are microporous materials. Three new zeolite-type PCPs, {[Zn
interlinked by smaller windows (4 A) oriented along the (mim)2] 2H2O}n, {[Zn(eim)2] 2H2O}n, and {[Zn(eim/mim)2]
54 MetalOrganic Frameworks

1.25H2O}n (mim 2-methylimidazolate and eim 2-ethyli- 5.03.4.5 PCPs Based on One-Dimensional Frameworks
midazolate), have been synthesized by the liquid-phase diffusion
Porous materials based on one-dimensional frameworks are
method.103 Imidazolate (im) bridges make an MimM angle
limited to date. The typical one-dimensional porous materials
close to 145 , which is coincident with the SiOSi angle, which
are carbon nanotubes, which have two types of pores: one is
is the preferred configuration that is commonly found in many
inside the tubes and the other is in the interstices of the
zeolites. Therefore, under the right conditions, it is possible to
nanotube bundle.120
prepare microporous zeolite-type frameworks using imidazolate-
One-dimensional PCPs [M2(bza)4(L)]n (M Rh(II) and Cu
type ligands. Although all of these compounds have infinite
(II); bza benzoate; L pyz, 2-methylpyrazine (2-mpyz),
three-dimensional frameworks, their topologies are different
2-ethyl-3-methylpyrazine) are compounds famous as single-
from each other (zeolitic sodalite (SOD, 4264), analcime (ANA,
crystal adsorbents.121123 The component chains adopt a per-
426282), and rho (RHO, 4363) topologies, respectively). By taking
fectly linear geometry with the chain skeleton bridged by the
advantage of simple modifications of imidazolates at a coordina-
pyz ligands in the axial direction of the well-known paddle-
tively unimportant position, the orientation of adjacent metal
wheel type of dinuclear metal benzoate. Each one-dimensional
coordination polyhedra can be tuned. Since the above report
chain aggregates by pp stacking of the aromatic rings of the
was published,103 a large number of porous metalimidazolate
ligands. Although the original framework has no channels,
frameworks, known as zeolitic imidazolate frameworks (ZIFs),
there are empty cages with dimensions of 9 A  4 A  3 A,
have been systematically synthesized and characterized.104106 A
with narrow windows of approximately 1 A at their four cor-
study of the gas adsorption and thermal and chemical stabilities of
ners, which are formed by the benzene rings of bza moieties
two prototypical members, [Zn(mim)2]n (ZIF-8) and [Zn
arranged parallel to the chain vector. On cooling samples in
(phim)2]n (phim benzimidazolate, ZIF-11), demonstrated
the presence of guest molecules, the crystal undergoes a phase
their permanent porosity (Langmuir specific surface area-
transition to a new structure, generating one-dimensional
1810 m2 g1), high thermal stability (up to 823 K), and remark-
channels. Because their single crystals retain their crystallinity
able chemical resistance to boiling alkaline water and organic
and shape after guest adsorption, the exact aggregate structures
solvents.104
of various accommodated guests by conventional single-crystal
XRD analysis can be determined. For example, [Rh2(bza)4
5.03.4.4 Coordination Polymers with an (2-mpyz)]n captures O2 trimers into one-dimensional chan-
Interdigitated Structure nels over a wide range of temperatures, from room temperature
down to 10 K.122
The two-dimensional layer-type PCPs constructed from M(II)
ions, V-shaped dicarboxylates, and bipyridyl derivatives are avail-
able for the systematic design of different types of two-
dimensional layers.107111 In the frameworks, the ribbon struc- 5.03.5 Porous Functionalities
tures of M(II) and dicarboxylate are linked by bipyridyl derivatives
5.03.5.1 Storage
to form two-dimensional layers and each layer is interdigitated to
create a three-dimensional structure, called a coordination poly- 5.03.5.1.1 Methane
mer with an interdigitated structure (CID).112119 The structure of Methane, CH4, stands out among various alternative fuels
the prototype CID [Zn(1,3-bdc)(4,40 -bpy)]n (CID-1) is shown in when its profusion and availability are considered. However,
Figure 9. Here, replacement of substituent dicarboxylate groups the lack of an effective, economic, and safe on-board storage
can modulate the pore shape and affinity. For example, CID-5 system is one of the major technical barriers preventing CH4-
[Zn(5-NO2-1,3-bdc)(4,40 -bpy)]n (5-NO2-1,3-bdc2 5-nitro-1, fuelled automobiles from competing with traditional vehicles.
3-benzenedicarboxylate) and CID-6 [Zn(5-MeO-1,3-bdc)(4,40 - To promote the vehicular application of methane, the US
bpy)]n (5-MeO-1,3-bdc2 5-methoxy-1,3-benzenedicarboxy- Department of Energy (DOE) has set a target for CH4 storage
late) show different adsorption properties: gate-opening-type of 180 cm3(STP) cm3 (standard temperature and pressure
adsorption and a type I adsorption characteristic of permanent equivalent volume of CH4 per volume of the adsorbent mate-
porosity, respectively.118 Furthermore, the ligand-based solid rial) at 3.5 MPa, near to ambient temperature, with the energy
solution approach affords the solid solutions formulated as [Zn density of adsorbed natural gas being comparable to that of
(5-NO2-1,3-bdc)1x(5-MeO-1,3-bdc)x(4,40 -bpy)]n (CID-5/6). compressed natural gas used in current practice. The ideal
Thereby, the gate-opening pressure is precisely tuned. In this material for achieving high CH4 adsorption per mass or vol-
family of compounds, the channels are surrounded by bipyridyl ume of adsorbent would have the following properties: a high
derivatives (typically 4,40 -bpy). Therefore, the use of other, longer specific surface area, a high free volume, a low adsorbent
bipyridyl derivatives can create a larger pore volume in the struc- framework density, and a strong energetic interaction with
tures and affords another strategy by which to modify the the adsorbed CH4; however, these are not all necessarily com-
chemical environment of the pore interiors. CID-21 [Zn(1,3- patible. For example, increasing the free volume may create
bdc)(bpb)]n (bpb 1,4-bis(4-pyridyl)benzene), CID-22 [Zn(1, very wide pores, but the heat of adsorption for molecules in the
3-bdc)(bpt)]n (bpt 3,6-bis(4-pyridyl)-1,2,4,5-tetrazine), and centers of such wide pores may be close to zero, and so this
CID-23 [Zn(1,3-bdc)(bpa)]n (bpa 1,4-bis(4-pyridyl)acetylene) space would be wasted. On the other hand, the heat of adsorp-
all have similar void volumes.119 However, CID-21 and CID-22 tion is higher for smaller pores, but the capacity of such pores
have relatively rigid porous structures, whereas CID-23 has greater may be smaller. Therefore, the pores of CH4 adsorbents must
flexibility and exhibits a high selectivity for benzene over cyclo- have an appropriate size and surface area. A computational
hexane at 298 K. study has indicated that aromatic rings in PCPs can improve
MetalOrganic Frameworks 55

(a)

(b)

(c)

Figure 9 (a) One-dimensional ribbon structure, (b) two-dimensional layer structure, and (c) three-dimensional assembled structure of CID-1
[Zn(1,3-bdc)(4,40 -bpy)]n.
56 MetalOrganic Frameworks

the CH4 binding energy, enhancing both the uptake and the
heat of adsorption.124 Several PCPs have been screened for CH4
storage, but none has reached the DOE target.99,125127 Recently,
the three-dimensional PCP [Cu2(adip)]n (adip4 5,50 -(9,
10-anthracenediyl)di-isophthalate) with cuboctahedral nano-
scopic cages (Figure 10(a)) exhibited a CH4 adsorption capacity
that is higher than the DOE target for CH4 storage (Figure 10(b)
and 10(c)).128 The Langmuir specific surface area and specific
pore volume are 2176 m2 g1 and 0.87 cm3 g1, respectively,
estimated from N2 adsorption measurements at 77 K. High-
pressure CH4 adsorption studies show that this PCP has an
absolute CH4 adsorption capacity of 230 cm3(STP) cm3
(28% higher than the DOE target of 180 cm3(STP) cm3 at
ambient temperature), and a heat of adsorption of around
30 kJ mol1: both record high values among those reported
(a)
for CH4 storage materials. The high isosteric heat of adsorption
supports the predictions that adding more aromatic rings to the 500
ligand and incorporating nanoscopic cages into the framework
125 K
can lead to a higher affinity for CH4.124 150 K
400
200 K
5.03.5.1.2 Carbon dioxide

Uptake (v(STP)/v)
Removal of carbon dioxide, CO2, from the flue exhausts of 240 K
300 270 K
power plants, currently a major source of emissions, is com- 280 K
monly accomplished by chilling and pressurizing the exhaust 290 K
gas or by passing the fumes through a fluidized bed of aqueous 200
amine solution, neither of which is cost effective.129 Other
methods based on the chemisorption of CO2 on oxide surfaces
or adsorption within porous silicates, carbon, and membranes 100
have been pursued as means of CO2 uptake.130 The room-
temperature CO2 adsorption isotherms of some PCPs ranging
0
in specific surface area from 345 to 4508 m2 g1 have been
0 10 20 30 40 50
measured to examine a range of structural and porous
attributes.125,131 The voluminous space enclosed by [Zn4O (b) P (bar)
(btb)2]n (btb3 1,3,5-benzenetribenzoate, MOF-177) with a
specific surface area of 4508 m2 g1 results in a CO2 capacity 500
of 33.5 mmol g1 at 3.5 MPa, which is far greater than that of 125 K
any other reported porous material, and exceeds standard mate- 150 K
400
rials (a carbon sample of MAXSORB shows an uptake of 200 K
Uptake (v(STP)/v)

25 mmol g1 at 3.5 MPa),132 having 150% of their capacity.131 240 K


The three-dimensional PCP [Cr(OH)(1,4-bdc)]n (MIL-53) 300 270 K 280 K
shows unprecedented CO2 adsorption properties.133 Desolvated
MIL-53 exhibits a CO2 uptake of around 8.5 mmol g1 at 290 K
2.0 MPa and 304 K. The adsorption of CO2 on hydrated 200
MIL-53 shows very little uptake at pressures up to 1.0 MPa,
while a single and distinct uptake of  7.7 mmol g1 occurs in
100
the 1.21.8 MPa pressure range. This is not the case for other
CO2 adsorbents, such as zeolites, where H2O often blocks spe-
cific sites. It has been shown previously that MIL-53 is stable at 0
high humidity, and thus, a process in which a significant 0 10 20 30 40 50
amount of H2O is present may not diminish the adsorption of (c) P (bar)
CO2. Thus, a pre-adsorber would not be required in a pressure-
swing adsorption-type process, and process design could be Figure 10 (a) Three-dimensional framework of [Cu2(adip)]n viewed as
a space-filling model. (b and c) High-pressure CH4 adsorption isotherms
simplified.
at various temperatures ((b) excess adsorption and (c) absolute
adsorption). Reproduced from Ma, S.; Sun, S.; Simmons, J. M.; Collier,
5.03.5.1.3 Hydrogen C. D.; Yuan, D.; Zhou, H.-C. J. Am. Chem. Soc. 2008, 130, 10121016,
Hydrogen, H2, is one of the leading candidates as an energy with permission of the copyright holders.
carrier of the future because of its high energy content and clean
burning, potentially renewable nature. A particularly daunting
challenge hampering its use in transportation, however, is the MOF-177 [Zn4O(btb)2]n is an excellent material to serve
development of a safe and practical storage system. PCPs are as a benchmark H2 adsorber because of the following prop-
perhaps the most promising candidates for H2 storage. erties: (1) high gravimetric and volumetric uptake capacity
MetalOrganic Frameworks 57

(surface excess weight uptake of 75 mg g1 and total (absolute) with the initial MOF-5.145 Similar trends have been observed
uptake of 110 mg g1 at 70 bar, 77 K), leading to ease of high in carbonaceous systems.146,147 Hence, the spillover effect
accuracy measurements; (2) simple and highly reproducible remains in doubt.
synthesis; and (3) crystalline structure that is well characterized
in terms of atomic connectivity and chemical composition.134 5.03.5.1.4 Water
In addition to the large storage space, implementation of The applications of heat transformation through the use of
the large enthalpy of adsorption for H2 is a key issue in build- water adsorption, such as thermally driven adsorption heat
ing practical storage systems. To achieve this, creation of co- pumps (AHPs) and desiccant cooling systems (DCSs), have
ordinatively UMCs and doping of PCPs with alkali metals have attracted attention as promising energy-saving materials for
been proposed and performed. Creation of PCPs with high efficient air conditioning. The energy efficiency and working
charge density is another way to achieve a high enthalpy of humidity range of AHP and DCS strongly depend on the
adsorption with a wide loading amount of H2. Azulenes con- properties of the water adsorbent. Therefore, it is important
stitute dipolar aromatic systems and, therefore, azulenes con- to prepare adsorbents showing a high degree of water adsorp-
tained in a PCP could contribute to the building up of tion and to control their adsorption pressure. Currently, silica
Coulombic fields required for the polarization and polarized gels or zeolites are used as adsorbents for AHP and DCS.
binding of H2. It was calculated that the H2 molecules over an New MIL-100-type PCPs using several counteranions were
azulene ring system would have higher interaction energy in synthesized to achieve this purpose. MIL-100, {[Cr3FO
comparison with simple benzene and isomeric naphthalene (1,3,5-btc)2] xH2O}n (x  28), has two types of giant
systems because of the internal charge separation of the cages with inner diameter sizes of 25 and 30 A and an
azulene ring system.135,136 Based on this viewpoint, a PCP extremely large specific surface area (the Langmuir surface
bridged by internally polarized angular 1,3-azulenedicarboxylate area 3100 m2 g1).67 Interestingly, the free counteranions
ligands was synthesized.137 [Zn4O(L)3]n (MOF-646; L 1,3- are accommodated in the pores; therefore, they can be replaced
azulenedicarboxylate) has the same chemical formula as other with other counteranions using different inorganic acids in the
IRMOFs and small pore-size distribution (<6 A). The Zn4O unit synthesis instead of hydrofluoric acid. The anion-exchanged
is a slightly distorted tetrahedron and two DMF molecules are PCPs, [Cr3ClO(1,3,5-btc)2]n and [Cr3(SO4)0.5O(1,3,5-btc)2]n,
coordinated to one of the four Zn(II) ions in the unit. The obtained using hydrochloric acid and sulfuric acid, respec-
permanent porosity of the activated MOF-646 was demonstrated tively, show XRD patterns similar to the reported MIL-100. It
by measuring the adsorption of Ar gas at 87 K. In conjunction is worth noting that an exceptionally large amount of water
with the polarized pore wall and the small pore-size distribution (over 0.5 g g1) can be adsorbed and desorbed on each PCP in
of MOF-646, the H2 adsorption isotherms on the activated mate- the middle relative pressure range from 0.22 to 0.58. The
rials were recorded. Despite the relatively high crystal density durability test, which involves recycling the water adsorption
(1.19 g cm3), activated MOF-646 shows considerable H2 uptake and desorption processes, indicates that the amount of adsorp-
of up to 17.5 mg g1 at 77 K and 1 bar. This gravimetric uptake tion does not change even after 2000 adsorption/desorption
outperforms PCPs with Zn4O SBUs except for IRMOF-11 ([Zn4O cycles. The water uptake pressure can be tuned by the counter-
(4,5,9,10-tetrahydropyrene-2,7-dicarboxylate)3]n), whose nets anions incorporated in the structure, because each anion has a
are interwoven.138 More importantly, the H2 uptake in the volu- different hydration energy.148
metric unit (20.9 g l1) approaches that of high-performance
PCPs having Cu(II) open metal sites (2224 g l1 for HKUST-1, 5.03.5.1.5 Acetylene
PCN-14, and SNU-5)139141 measured under similar conditions. Acetylene, C2H2, is a key starting material for the synthesis of
Furthermore, the qst curve is nearly flat (6.87.8 kJ mol1) various organic compounds, such as 1,4-butanediol, which is
throughout the loading range examined, which is in sharp con- widely used in the preparation of polyurethane and polyester
trast to many PCPs, especially those possessing open metal sites. plastics. One issue associated with C2H2 is its storage. Unlike
From these results, it is presumed that the internally polarized other gases, C2H2 cannot be stored in a steel cylinder under
azulene backbone is advantageous to stabilize H2 molecules in high pressure, because it becomes highly explosive when
the framework. compressed above 0.2 MPa at room temperature, even in the
Unfortunately, at room temperature, the storage capacity of absence of oxygen. The current method of storing C2H2
H2 is low because of the weak van der Waals forces between the involves dissolution of the gas in acetone or DMF placed in a
adsorbate and the adsorbent. At present, the highest value of steel cylinder along with an absorbent to prevent polymeriza-
H2 storage capacity is shown by the three-dimensional PCP tion. However, C2H2 stored by such a method contains volatile
[Be12(OH)12(1,3,5-btb)]n (2.3 wt% (total uptake) at 298 K solvents as impurities, and the degree of its purity is not very
and 95 bar).142 Promising results of higher H2 uptake at high. Hence, high-density storage of highly pure C2H2 at low
room temperature have been obtained by Yangs group and pressure by a nonvolatile solid matrix could be a key research
have been ascribed to the so-called spillover effect.143,144 The subject for the preparation of advanced organic materials.
composites formed by a physical mixture of MOF-5, a catalyst The C2H2 adsorption properties were thoroughly
containing 5 wt% Pt supported on activated carbon (AC/Pt) investigated using six isostructural PCPs [M2(L)2(dabco)]n
and, or without, sucrose (bridging material), display a H2 (M Zn(II) and Cu(II), L 1,4-bdc2, 1,4-ndc2, and
uptake of 1.6 and 3 wt% for the unbridged and bridged 9,10-anthracenedicarboxylate (adc2)).149 The C2H2 ad-
composites, respectively, at room temperature. However, sorption isotherms show that the adsorption amounts for
another group carefully re-examined the H2 uptake of these [Zn2(adc)2(dabco)]n and [Zn2(1,4-ndc)2 (dabco)]n at 298 K
composites at room temperature and showed that no and 1 atm (101 and 106 cm3(STP) g1, respectively) are higher
enhanced H2 uptake in the composites was found compared than those for other conventional porous materials such as
58 MetalOrganic Frameworks

carbon molecular sieves (45 cm3(STP) g1),150 mesoporous C2H2 is more tightly retained by these PCPs framework than
silica SBA-15 (36 cm3(STP) g1),151 and type-A zeolite is CO2. At higher temperatures (T > 286 K), the reverse situation
(98 cm3(STP) g1).152 In particular, the adsorption amount is found, with C2H2 being eluted before CO2. This is the first
for [Zn2(adc)2(dabco)]n is 84 cm3(STP) g1 even at 323 K. example to show the utility of PCPs for the separation process,
The storage density of C2H2 in [Zn2(adc)2(dabco)]n at 298 K thus highlighting the importance of the adsorption temperature
is 0.135 g ml1, which is equivalent to the density of C2H2 at in the efficiency of the separation.
13 MPa at 298 K and is 65 times larger than the value of the
compression limit for the safe storage of C2H2 at room 5.03.5.2.2 Acetylene
temperature, 0.20 MPa: 0.002 g ml1. The greater uptake As mentioned in Section 5.03.5.1, high-density storage of
capacity of [Zn2(adc)2(dabco)]n under ambient conditions C2H2 gas is an important issue. Another issue in C2H2 produc-
is most likely attributed not only to the micropore effect but tion and use is its separation from other gases, which includes
also to C2H2anthracene interactions, because the polariz- CO2, a common impurity present in many industrial pro-
ability of anthracene is known to be a 25.4  1024 A3, cesses. Zeolites and activated carbons are known to be capable
which is much larger than that of benzene or naphthalene. of accommodating large amounts of both gases. No relevant
A series of isostructural PCPs [M2(dot)]n (M Co(II), Mn difference in capacity has been observed, because these mole-
(II), Mg(II), and Zn(II)) with coordinatively unsaturated metal cules are similar to one another in equilibrium adsorption
sites was examined for their differential recognition of C2H2 parameters, related physicochemical properties, and molecular
molecules and realized to be high C2H2 storage materials153; size and shape. A marked difference in the C2H2 and CO2
of these, Co(II) has the strongest interactions with C2H2 and a adsorption isotherms is observed in CPL-1.91,159 The adsorp-
very high enthalpy of adsorption (50.1 kJ mol1) at low cov- tion isotherms of C2H2 show a steep rise in the very low pressure
erage. Such a strong interaction makes [Co2(dot)]n the highest region and reach saturation (42 cm3(STP) g1), whereas those
volumetric C2H2 storage material reported so far, with a capac- of CO2 show a gradual adsorption (Figure 11(a)11(c)). The
ity of up to 230 cm3(STP) cm3 at 295 K and 1 atm. This high degree of saturation of C2H2 corresponds to one molecule per
capacity maximized the safe C2H2 storage density of adsorbed unit pore. The maximum ratio of adsorbed C2H2 relative to that
C2H2 in bulk material (up to 0.27 g cm3). High-resolution of CO2 is 26.0 at 1.1 kPa and 270 K, indicating that CPL-1
neutron powder diffraction studies on the 0.54 C2D2 per Co accommodates C2H2 in preference to CO2. The isosteric heat
(II)-loaded [Co2(dot)]n sample confirm that the open Co(II) at the fractional filling ratio of 0.2 of C2H2, 42.5 kJ mol1, is
sites are the first preferential C2H2 storage sites (the distance higher than that of CO2, 31.9 kJ mol1. This result indicates a
between a C2D2 molecule and the closest Co(II) atom is about higher enhancement in the interaction of C2H2 with CPL-1 than
2.65 A) that make a major contribution to the high volumetric that of CO2. Such a strong interaction with C2H2 is attributed to
C2H2 storage capacity. Two PCPs, {[Cu2(ebtc)(H2O)2] the acidic hydrogen atoms at both ends of C2H2 (pKa 25).
8H2O DMF DMSO}n (ebtc4 1,10 -ethynebenzene-3,30 ,5, Such an acidic property of C2H2 makes it possible to interact
0
5 -tetracarboxylate) and HKUST-1, with coordinatively unsatu- with the oxygen atoms of the carboxylate parts, which was
rated Cu(II) sites, also exhibit very high C2H2 storage of 160 checked directly using synchrotron powder XRD measurements
and 201 cm3(STP) g1, respectively, at 295 K and 1 atm.154,155 on CPL-1 with adsorbed C2H2 (Figure 11(d)). The density of
adsorbed C2H2 was estimated to be 0.434 g cm3. This density
is equivalent to that of an extrapolated state of C2H2 of 41 MPa
5.03.5.2 Separation
at room temperature, and is 200 times larger than the value of
5.03.5.2.1 Carbon dioxide the compression limit for the safe use of C2H2 at room temper-
For the practical separation application of PCPs in CO2 capture, ature and 0.20 MPa (0.002 g cm3). Selective and high-density
the evaluation of gas mixtures containing CO2 is essential. The C2H2 adsorption is observed in other PCPs, [M(HCOO)2]n
breakthrough experiment and gas chromatographic separation (M Mg(II) and Mn(II)).160 The amount of adsorbed C2H2 at
are simple and straightforward in the evaluation of separation. 298 K is above 60 cm3(STP) g1 for [Mg(HCOO)2]n and
Some breakthrough experiments on CO2 separation in PCPs 50 cm3(STP) g1 for [Mn(HCOO)2]n, whereas the uptake of
have been reported; these gave qualitative evaluations in most other gases, including CO2, at 298 K decreases substantially,
cases. For example, several ZIFs are feasible for the separation of especially at low pressure. The x-ray crystal structure of C2H2-
CO2 from other gases (CO, CH4, and N2) and have longer adsorbed [M(HCOO)2]n shows that C2H2 molecules are held in
retention times for CO2 than BPL carbon under the same the zigzag channels of the frameworks through only van der
conditions.106,156,157 Gas chromatography is an alternative Waals interactions, in contrast to the case with CPL-1. Therefore,
experimental method used for the evaluation of gas separation such discrimination is presumably due to the slightly larger size
in an adsorbent. Variable-temperature pulse-gas chromatogra- of C2H2 (5.5 A) relative to CO2 (5.3 A), which provides the
phy experiments were performed with a complex gas mixture former with more effective van der Waals interactions with the
(N2, CH4, CO2, and C2H2) for the PCPs {A[Cu3(m3-OH)(m3-4- framework walls.
carboxypyrazolato)3]}n (A NH4, Et3NH), which is based on C2H2 is known to form metalp complexes with Ag(I) and
an anionic three-dimensional framework built up of trinuclear Cu(I) with low coordination numbers. The monovalent coin-
Cu3(m3-OH) clusters and m3-4-carboxypyrazolato bridges, to age metals Ag(I) and Cu(I) are attractive UMC candidates as
examine these PCPs possible utility for gas-separation soft Lewis acids. They can adopt diverse coordination geome-
purposes.158 The results show that these PCPs have significant tries, such as linear, trigonal planar, and tetrahedral. In the
interactions with CO2 and C2H2, whereas their interactions with two- and three-coordinated forms, Ag(I) and Cu(I) retain
N2 and CH4 are negligible. At low temperatures (T < 286 K), large unoccupied spaces that are readily accessible to other soft
MetalOrganic Frameworks 59

1.4

1.2

(molecules per unit pore)


Amount adsorbed
1.0

0.8

0.6

0.4

0.2

0.0
0 20 40 60 80 100
(a) Pressure (kPa)

1.4 1.4

1.2 1.2
(molecules per unit pore)

(molecules per unit pore)


Amount adsorbed

Amount adsorbed
1.0 1.0

0.8 0.8

0.6 0.6

0.4 0.4

0.2 0.2

0.0 0.0
0 20 40 60 80 100 0 20 40 60 80 100
(b) Pressure (kPa) (c) Pressure (kPa)

b
b

(d)
a a

Figure 11 (ac) Adsorption isotherms for C2H2 (red) and CO2 (blue) on CPL-1 at (a) 270 K, (b) 300 K, and (c) 310 K. (d) Crystal structure of
CPL-1 with C2H2 at 170 K. Reproduced from Matsuda, R.; Kitaura, R.; Kitagawa, S.; Kubota, Y.; Belosludov, R. V.; Kobayashi, T. C.; Sakamoto, H.;
Chiba, T.; Takata, M.; Kawazoe, Y.; Mita, Y. Nature 2005, 436, 238241, with permission of the copyright holders.

Lewis base molecules. Indeed, Ag(I)- or Cu(I)-exchanged monovalent metal centers are always equal to, or lower than, the
zeolites have shown high activity toward unsaturated number of nitrogens in the ligand, because each nitrogen donor
hydrocarbons.161 However, immobilizing Ag(I) or Cu(I) UMC can only coordinate to one metal center. Three-dimensional
on the pore surface of PCP is very difficult, because Ag(I) and Cu PCPs, a-[M2(bpz)]n (M Ag(I) and Cu(I), bpz2 3,30 ,5,50 -
(I) tend to have energetically stable tetrahedral coordination tetramethyl-4,40 -bipyrazolate), show reversible type I isotherms
geometry rather than linear or trigonal planar geometries and for C2H2 and CO2 at 298 K, indicating that no chemical adsorp-
their PCPs are very unstable and sensitive to light, heat, air, and tion process occurs during the measurements.162,163 At 1 atm,
moisture, among others. The concept of a binary metalazolate the C2H2 uptakes are 44 and 58 cm3(STP) g1 for M Ag(I) and
framework can be used to solve these problems. Because of their Cu(I), respectively, and the CO2 uptakes are 30 and 39 cm3(STP)
strong metalazolate coordination bonds, binary metalazolate g1, corresponding to C2H2/CO2 uptake ratios of 1.46 and
frameworks have demonstrated very high thermal and chemical 1.48. These PCPs exhibit very large isosteric heat differences
stabilities. More importantly, the coordination numbers of the between C2H2 and CO2. Regarding the electronegativity of the
60 MetalOrganic Frameworks

framework components, the hydrogen-bonding ability of the bpy


pore surface of a-[M2(bpz)]n is much weaker than that of
metalcarboxylate PCPs. Enlightened by the crystal structures of
arene inclusion forms, it is concluded that the weak metalp
interactions formed between coordinatively UMCs and C2H2
molecules are likely to be responsible for the discrimination
Zn TCNQ-TCNQ
effect of C2H2 over CO2.

5.03.5.2.3 Oxygen
Generally, it is difficult to achieve selectivity between mole-
(a) (b)
cules of similar shapes. In particular, focusing on oxygen, O2,
as a target adsorbate molecule presents some difficulties
because N2 and Ar have a similar molecular shape or size,
respectively. In addition, CO2 is a good adsorbate for micro-
porous and mesoporous materials because of its small kinetic
diameter and high affinity for the adsorbent. It is, therefore,
typically preferred over other guests, and there are only a few
examples in which the adsorbent shows no uptake of CO2 even
though it possesses porosity for O2. The selective adsorption of
O2 over CO2 is one of the most crucial challenges for any 5.05
porous material. [Zn(TCNQTCNQ)(4,40 -bpy)]n has a flexible
three-dimensional structure constructed from Zn(II) centers
and two ligands, 4,40 -bpy and the dimeric TCNQ dianion
(c)
(Figure 12(a)12(c)), and shows a closed/open structural
transformation accompanying the adsorption/desorption
NO
process.164 The electron-rich pore surfaces derived from the
Amount adsorbed (cm3 g-1)

300
O2
dimeric TCNQ dianion should have a high affinity for
electron-accepting molecules. This tendency can be observed
in the case of gas molecules. The adsorption isotherms of 200
several types of gas molecules indicate that this PCP shows
the adsorption characteristic of gate-type adsorption behavior
CO2
only in the cases of O2 and NO.165 The saturation-adsorbed
100 C2H2
amounts of O2 (268 cm3(STP) g1) and NO (322 cm3(STP)
Ar
g1) correspond to 7.5 and 9 molecules per formula, respec- N2
tively. In contrast, no sharp uptake above one molecule per
CO
formula is observed with any of the other gas molecules (N2, 0
0 0.2 0.4 0.6 0.8 1
CO, CO2, C2H2, or Ar). To examine the origin of the selective
(d) Relative pressure, PIP0
adsorption, IR and Raman spectra were measured under an O2
atmosphere. The IR spectra indicate that the electron density Figure 12 (a) Coordination environment of the Zn(II) ion, (b) TCNQ
on the TCNQ dianion decreases as O2 is adsorbed, implying a dimer (green) connected to four one-dimensional chains of Zn(II) and
CT interaction between the framework and O2 molecule. The 4,40 -bpy (gray), and (c) benzene arranged in the cage of the undulating
Raman spectra show a large red shift of the sharp n(OO) channel in {[Zn(TCNQTCNQ)(4,40 -bpy)] 1.5benzene}n. (d) Adsorption
band by  100 cm1, that is, a decrease in the bond order of isotherms of several gas molecules (N2, O2, and CO at 77 K; Ar at 87 K;
the adsorbed O2, which is commonly caused by electron accep- NO at 121 K; CO2 and C2H2 at 193 K) on [Zn(TCNQTCNQ)(4,40 -bpy)]n.
tance into the anti-bonding p*-orbitals. Hence, the observed Reproduced from Shimomura, S.; Horike, S.; Matsuda, R.; Kitagawa, S. J.
Am. Chem. Soc. 2007, 129, 1099010991; Shimomura, S.; Higuchi, M.;
n(OO) band suggests that adsorbed O2 molecules have a
Matsuda, R.; Yoneda, K.; Hijikata, Y.; Kubota, Y.; Mita, Y.; Kim, J.; Takata,
partial negative charge and that there is no redox reaction M.; Kitagawa, S. Nat. Chem. 2010, 2, 633637, with permission of the
with one-electron transfer. This is direct evidence for the exis- copyright holders.
tence of a CT interaction between the framework and the O2
molecules. Therefore, it is concluded that this specific adsorp-
tion selectivity can be ascribed to the closed/open structural
transformation triggered by the CT interaction. CO using a molecular sieving effect. Two three-dimensional
Other PCPs also can achieve the selective adsorption of O2 PCPs of formulas [Cu(BDTri)(DMF)]n and [Cu(BDTri)(DEF)]n
over other gases. The three-dimensional Yb(III) PCP, {[Yb4 (H2BDTri 1,4-benzenedi(1H-1,2,3-triazole)) have the same
(4,40 ,400 -S-triazine-2,4,6-triyl-tribenzoate)8/3(SO4)2(m4-H2O)] primary structure, featuring one-dimensional channels with
3H2O 10DMSO}n (PCN-17), based on a novel square-planar the bridging DMF or DEF molecules pointing into the cavity.167
Yb4(m4-H2O) SBU, possesses exceptionally high thermal stabil- The O2 adsorption isotherms show a two-step adsorption
ity up to 753 K while maintaining permanent porosity (BET behavior associated with a permanent microporosity and a
surface area: 820 m2 g1).166 The pore size is around 3.5 A, pore-opening process. In the case of N2 adsorption, only [Cu
which results in the selective adsorption of O2 over N2 and (BDTri)(DMF)]n exhibits a two-step adsorption isotherm,
MetalOrganic Frameworks 61

whereas [Cu(BDTri)(DEF)]n does not present any pore opening. framework (3.8 4.7 A2) consisting of chiral [Ni(L-asp)]n layers
The selectivity of O2 over N2 reaches 5.9:1 (at 168 mbar) and and 4,40 -bpy pillars,171 in anhydrous Et2O upon treatment with
13.5:1 (at 200 mbar) for [Cu(BDTri)(DMF)]n and [Cu(BDTri) HCl leads to the isolation of the protonated phase {[Ni(L-asp)
(DEF)]n, respectively, the latter value representing the highest (4,40 -bpy)0.5] 0.9HCl 0.5MeOH}n.172 Powder XRD confirms the
value yet observed for a microporous material under similar crystallinity of the protonated phase, with only minor differences
conditions. observed upon comparison with the parent material, confirming
comparable framework connectivities. The test reaction exam-
ined was the methanolysis of rac-propylene oxide expected to
5.03.5.3 Catalysis yield 2-methoxy-1-propanol and 1-methoxy-2-propanol. The
It is well known that porous materials are useful for heteroge- protonated phase is active for this conversion with catalyst activity
neous catalysis. In contrast to conventional microporous mate- limited by its effectively nonporous nature. The derivative, {[Cu
rials such as zeolites and activated carbons, PCPs have pore (L-asp)(bpethe)0.5] HCl H2O}n, exhibits a significant increase in
surfaces that can be rationally designed and functionalized by catalytic activity compared with the former, as anticipated upon
their constituents. Hence, functionalized PCPs bearing specific increasing the pore dimensions.
interaction sites in/on micropores have been envisaged for The direct incorporation of Brnsted acid sites into PCP
useful catalytic applications in organic and polymer syntheses, frameworks succeeded in using organic ligand (R)-L4 with both
offering several advantages: (1) reaction acceleration, (2) reg- carboxylic acid and phosphoric acid sites (Figure 13(a)).173 The
ulated and controlled reactions (stereo- and regiocontrols), resulting PCP {[Cu2((R)-L4)(H2O)2] 21DMF 12H2O}n has a
and (3) substrate specificity.168 All of these properties are three-dimensional network of the hexagonal PtS topology with
similar to those of enzyme reactions in biological systems. protonated phosphoric acid sites and an enormous void
space, comprising 80.8% of the total volume. In the Brnsted
acid-catalyzed asymmetric FriedelCrafts reactions between
5.03.5.3.1 Lewis acid catalysis
indole and imines, this PCP gives the major enantiomers of the
The two-dimensional PCP {[Cd(4,40 -bpy)2(H2O)2] 2NO3
opposite chirality to those produced by the corresponding
4H2O}n is the first example to show catalytic properties for
homogeneous catalyst. This flip in product handedness results
cyanosilylation of aldehydes.169 Experimental data in the case
from the chiral environment of the channels, similar to enzy-
of cyanosilylation of imines, which is also performed on the
matic catalysis in which the product stereoselectivity is deter-
same compound, lead to the conclusion that the present het-
mined by the enzyme pocket.
erogeneous reaction should involve the selective activation
of the imino nitrogen by the weak Lewis acid Cd(II) center.170 5.03.5.3.3 Base catalysis
The active sites exist mainly around the surface of the crystal. The two-dimensional homochiral PCP {[Zn3O(L5)6]
In this PCP, the NO3 anions exist in a coordination-free state. 2H3O 12H2O}n has been synthesized using the enantiopure
This situation contributes to an increase in the Lewis acidity of chiral bridging ligand L5, as illustrated in Figure 13(b).174
the Cd(II) centers. In the crystal, the trinuclear Zn3O units are bridged by L5,
generating two-dimensional layers consisting of large edge-
5.03.5.3.2 Brnsted acid catalysis sharing chair-shaped hexagons with a trinuclear unit at each
It is very difficult to introduce Brnsted acid sites into PCP frame- corner. The two-dimensional layers stack to form large
works because candidate low pKa moieties are deprotonated by chiral one-dimensional triangular channels with a side length
the unavoidable presence of Lewis basic ligands. An alternative of 13.4 A. There are six pyridyl groups per trinuclear unit in
approach to the synthesis of PCPs with Brnsted acid sites is to the structure. Interestingly, three of them accidentally
introduce them after the construction of the framework. A sus- remain in the channel without any interactions with the frame-
pension of the amino acid-based PCP [Ni(L-asp)(4,40 -bpy)0.5]n work and, therefore, provide unique opportunities in base
(L-asp2 L-aspartate), which has a three-dimensional porous catalysis. The reaction of an ester with a large excess of racemic

HOOC COOH

O O
O O
P
O OH HOOC NH
O

N
HOOC COOH

(R)-H4L4 (R)-HL5

Figure 13 Structure of chiral organic ligands, (a) (R)-H4L4, with both carboxylic acid and phosphoric acid sites, and (b) (R)-HL5.
62 MetalOrganic Frameworks

1-phenyl-2-propanol in the presence of the homochiral reac- neighboring layers obstruct the pores. However, the adsorp-
tion field or its enantiomorphic form produces the correspond- tion of N2, Ar, CH4, and CO2 suddenly begins at a definite
ing esters with  8% enantiomeric excess. relative pressure, despite there being almost zero adsorption
Reaction of Cd(NO3)2 4H2O with a tridentate amide ligand below this threshold pressure; this is known as a gate phe-
affords the three-dimensional PCP {[Cd(NO3)2(4-btapa)2] nomenon. The gate pressure depends on the adsorbate, which
6H2O 2DMF}n (4-btapa 1,3,5-benzenetricarboxylic acid tris implies the possibility of separating mixed gases in this com-
[N-(4-pyridyl)amide]).175 The amide groups occur on the sur- pound. Structural analysis of the compound adsorbing CO2
face of channels with dimensions of 7.3  4.7 A2. The highly gas shows that the interlayer distance changes from 0.46 to
ordered amide groups in the channels enable selective hetero- 0.68 nm on CO2 adsorption. Although details of the interlayer
geneous Lewis base catalytic reactions. A Knoevenagel conden- interactions have not yet been reported, weak interlayer inter-
sation reaction is catalyzed by this PCP in good selectivity and actions (e.g., hydrogen bonds, pp stacking interactions, and
yield. The selectivity depends on the relationship between the van der Waals interactions) may contribute to the dynamic
size of the reactants and the pore window of the PCP. This solid behavior of the porous framework. Recently, a two-
catalyst maintains its crystalline framework after the reaction dimensional framework analogous to [Cu(BF4)2(4,40 -bpy)2]n
and is easily recycled. was synthesized, in which the PCP [Cu(OTf)2(4,40 -bpy)2]n
(OTf trifluoromethanesulfonate) has two-dimensional
square-grid sheets with axially coordinated OTf anions.181
5.03.5.4 Reaction Vessels in Polymer Syntheses
The stacking of these sheets creates free space (17.9%). The N2
Considering the attractive features of the channels of PCPs, the adsorption isotherm at 77 K shows that the adsorption branch
utilization of PCPs should be of key importance for the creation is characterized by a definite double step, and a marked hys-
of unique nanosized reaction vessels. In particular, the use of the teresis is present. The mass of N2 adsorbed at the first uptake is
PCP channels as a vessel for polymerization is an attractive idea in good agreement with the void volume of [Cu(OTf)2(4,40 -
for many reasons, and would not only allow multilevel control bpy)2]n calculated from the crystal structure. The second
of polymerization (e.g., control of stereochemistry, regiochem- uptake may originate from an increase in the pore volume
istry, molecular weight, and helicity), but would also provide on expansion of the interlayer regions, which was verified by
well-defined nanostructures and nanohybrids to enable the synchrotron XRD measurements. Compared with [Cu
fabrication of new-generation materials.22 (BF4)2(4,40 -bpy)2]n, which shows a single-step isotherm, [Cu
Three-dimensional PCPs, [M2(1,4-bdc)2(dabco)]n (M Zn (OTf)2(4,40 -bpy)2]n exhibits the double-step isotherm derived
(II) and Cu(II)), exhibit the topotactic selective radical polymer- from the presence of open pores because of the pillaring role
ization of divinylbenzenes (DVBs) inside their one-dimensional of the OTf anions that fix neighboring sheets at an appropri-
channels.176 Polymerization of p-DVB in the channels of the Zn ate position and prevent the clogging of the pores.
(II) PCP affords the linear polymer, in which only one vinyl {[Cu(dhbc)2(4,40 -bpy)] H2O}n (dhbc 2,5-dihydroxy-
group of p-DVB is selectively polymerized, while hardly any benzoate) is a flexible and dynamic PCP based on
undesired kink structures (e.g., branching and/or bonding interdigitation.100 The Cu(II) ions are connected by 4,40 -bpy
through both vinyl groups) are formed. Linear polymers bearing ligands to produce one-dimensional linear chains and are
pendant vinyl groups in their backbone are attractive in view of linked by dhbc ligands to give a two-dimensional sheet
the potential reactivity of the olefinic double bonds and for motif. This motif has interlocking ridges and hollows con-
application as polymer precursors of functional materials. In structed by the dhbc benzene planes in an upright fashion.
contrast, no trace of polymeric product was observed in the Cu The distance of 3.4 A between the planes of the nearest-
(II) PCP having almost the same structure as the Zn(II) PCP. neighbor dhbc ligands indicates the presence of pp stacking
PCPs containing Zn(II) often show similar flexible and dynamic interactions, and the motifs are mutually interdigitated to cre-
properties upon guest inclusion. Therefore, the flexibility of the ate one-dimensional channels along the a-axis with a cross-
Zn(II) PCP allows adsorption of the relatively large p-DVB mol- sectional area of 3.6  4.2 A2. This PCP undergoes a marked
ecules by expansion of the host structure, such that the mono- crystal transformation triggered by the desorption of included
mer molecules are arranged adjacent to each other, which is H2O and guest adsorption. A detailed structural investigation
essential for polymerization. by synchrotron powder XRD measurements showed a change
The structural diversity of PCPs makes them feasible as in cell parameters on dehydration. This change corresponds to
templates for preparing nanoporous carbon materials. Nano- a cell volume contraction of 27%, and is attributed to a glide
porous carbons were prepared by polymerizing and then car- motion of the two p stack ring moieties (dhbc), which results
bonizing a carbon precursor (furfuryl alcohol) accommodated in a decrease in the channel cross-sectional area. Characteristic
in a MOF-5 template.177,178 hysteretic adsorption isotherms that have different gate-
opening and gate-closing pressures for various gases (e.g.,
CO2, CH4, O2, and N2) are observed in the dehydrated com-
5.03.5.5 Framework Dynamics
pound. This may be attributed to expansion and contraction of
{[Cu(BF4)2(4,40 -bpy)(H2O)2] 4,40 -bpy}n forms noninterpene- the crystal structure triggered by gas adsorption and desorp-
trated two-dimensional layers with grids of 7.7  11.6 A2.179 tion, respectively.
The dehydration of this compound on vacuum heating affords Two types of framework motions responding to guest
another two-dimensional framework, [Cu(BF4)2(4,40 -bpy)2]n.180 comings and goings can also be introduced into PCPs.
Micropores for the accommodation of guest molecules are The two-dimensional PCP {[Cu2(tci)(OH)(H2O)3] 1.5H2O}n
not observed in this dehydrated compound because the (H3tci tris(2-carboxyethyl)isocyanurate) undergoes a reversible
MetalOrganic Frameworks 63

single-crystal-to-single-crystal transformation to a three- directions, which incorporate guest H2O and EtOH molecules.185
dimensional framework of [Cu2(tci)(OH)]n upon dehydra- The ptmtc3 bridging ligand has the organic radical part
tion and rehydration, associated with the mutual sliding of (a methyl radical, S 1/2) centered in the molecular structure,
the two-dimensional sheets and contracting of the spaces which enables long-range ferrimagnetic ordering below 2 K.
between the sheets.182 This structural bistability also results Interestingly, after removal of all of the guest molecules, the
in drastic changes in the optical and magnetic properties. resulting desolvated compound, [Cu3(ptmtc)2(py)6]n, loses its
An unprecedented selective adsorption phenomenon has crystallinity and behaves as a paramagnet in the measured tem-
been achieved by a flexible PCP, CPL-11.95 CPL-11 adsorbs perature range. The crystallinity and magnetic properties are
large guest molecules at high temperature but does not adsorb recovered when the desolvated compound is exposed to MeOH
any guest molecules at low temperature. Furthermore, cooling or EtOH vapor.
the framework leads to a decrease in the amount adsorbed, Metalloligands, which are metal complexes containing two or
which is the opposite of the tendency in usual porous mate- more Lewis base sites that are able to bridge with other metal
rials. Such adsorption behaviors are strongly associated with ions, can also act as building blocks for developing PCPMs. The
the degree of structural uniformity. In CPL-11, the lattice strain hexacyanometallate and octacyanometallate anions, [M(CN)6]n
increases as temperature decreases, which was confirmed by and [M(CN)8]n, respectively, are suitable ligands because they
the measurements of the full width at half maximum of the provide a relatively long (10 A) inner pore, and form mono-
XRD peaks. dentate cyanide bridges for effective magnetic interactions and
structural flexibility. The three-dimensional PCPM ferromagnet,
{[Ni(dipn)]2[Ni(dipn)(H2O)][Fe(CN6)]2 11H2O}n (dipn N,
5.03.5.6 Framework Stability
N-di(3-aminopropyl)amine), shows a significant magnetic
Generally, PCPs based on neutral pyridine-type bridging conversion associated with a reversible gaseous H2O-induced
ligands are thermally less stable than those based on crystalline-to-amorphous-like phase transformation.186 This
carboxylate-based ligands. On the other hand, many PCPs compound has one-dimensional rectangular channels with
with carboxylate-based bridging ligands are very sensitive to dimensions of 3.5 8.7 A2 and a solvent-accessible void of
atmospheric water and therefore decompose to form nonpor- 29%. A long-range ferromagnetic ordering (Tc 8.5 K) is
ous compounds. For example, MOF-5 easily decomposes upon observed in the crystalline phase, {[Ni(dipn)]2[Ni(dipn)(H2O)]
exposure to air.183 Consequently, the preparation, handling, [Fe(CN6)]2 11H2O}n with H2O guests. Once the H2O guests
and utilization of such materials require moisture-free condi- are partially removed from the channels, the resulting desolvated
tions that limit their industrial applications. To overcome this compound, {[Ni(dipn)]2[Ni(dipn)(H2O)][Fe(CN6)]2 H2O}n,
weak point, imidazolate-bridged PCPs (ZIFs) are used that shows an amorphous-like XRD pattern and exhibits an almost
exhibit high thermal stability and remarkable chemical resis- paramagnetic behavior, which indicates that the ferromagnetic
tance in boiling alkaline water and other solvents.104,106 Two interaction is weakened, and the magnetic domain is moderately
plausible explanations can be proposed: (1) the hydrophobic fragmented while retaining short-range ordering upon dehy-
pore and surface structure of ZIFs prevent water molecules dration. A change in magnetic properties corresponding to the
from attacking ZnN4 units and decomposing the framework capture and release of coordinated and/or hydrogen-bonded
and (2) the bond between imidazolate and Zn(II) is among the guests has been reported in other PCPMs with [M(CN)6]n or
most stable for N-donor ligands.184 [M(CN)8]n.187189
Multicarboxylate ligands are used in the synthesis of
PCPMs, although it is very difficult to control the coordination
5.03.5.7 Combined Functions of Porosities and
structures. [Mn3(HCOO)6]n, a three-dimensional flexible
Magnetic Properties
porous diamondoid framework based on Mn(II)-centered
Porous coordination polymer magnets (PCPMs) are optimal MnMn4 tetrahedral nodes, exhibits a wide spectrum of guest-
compounds for achieving multifunctionality responding to inclusion behavior and long-range magnetic ordering with
external stimuli, such as a magnetic field and guest adsorption/ guest-modulated critical temperature (Tc 4.89.7 K).190,191
desorption, because coordination polymers have metal ions as Spin-crossover (SCO) centers represent a convenient phys-
magnetic centers and have flexible characteristics inducing mag- ically addressable molecular-scale magnetic switch. Much cur-
netic perturbations. In general, PCPs need long bridging ligands, rent attention is directed toward the coordinative link of SCO
while a strong magnetic interaction is achieved using short sites, motivated largely by the supposition that a physical
bridging ligands. Such a difference in structural demands connection of this type increases cooperative communication
makes it difficult for coordination polymers simultaneously to between SCO centers, which would be applicable in develop-
have a high porosity and a strong magnetic interaction. ing bistable materials for binary switching applications.
The use of bridging ligands with a magnetic center is an Recent work has shown that such SCO coordination polymers
effective method to overcome the above problem. Bridging can incorporate an additional level of functionality associated
ligands with a magnetic center have the characteristics of with their often porous nature. Guest adsorption/desorption
the bridging of metal centers by coordination bonds and also in such systems, and the associated perturbation of the Fe(II)
enhancement of the magnetic interactions between the metal coordination environment and framework structure, provides
centers. {[Cu3(ptmtc)2(py)6(H2O)(EtOH)2] 6H2O 11EtOH}n a unique avenue for investigating SCO phenomena in the
(H3ptmtc 4,40 ,400 -tricarboxydodecachlorotriphenyl)methyl rad- solid state.192,193 The PCP {[Fe2(NCS)4(azpy)4] EtOH}n dis-
ical, py pyridine) is a two-dimensional PCPM with one- plays a broad half-SCO transition that depends on guest
dimensional channels oriented along the [00 1] and [10 0] inclusion.192 Desorption of the unbound EtOH guests from
64 MetalOrganic Frameworks

this interpenetrated compound leads to a reversible single-


Pt
crystal-to-single-crystal transformation in which the one- Fe
dimensional channels partially collapse. In contrast to the
EtOH-loaded compound, the desolvated compound retains its
high-spin (HS) state down to a low temperature, a feature that
may reflect a weakening of the ligand field with distortion of the
coordination geometries following guest removal. Adsorption
of other alcohol guests switches back on the SCO sites, with c
subtle differences in behavior attributed to the steric influence of b
the guest on the local Fe(II) coordination geometry. a
A new approach to guest-responsive SCO was recently (a) (b)
adopted using Hofmann-type three-dimensional SCO PCPs, 1-CS2 1-HS
[Fe(pyz)M(II)(CN)4]n (M(II) Ni, Pd, Pt), as a platform.194
These PCPs display cooperative magnetic and chromatic +CS2
thermal- and light-induced spin transitions in the region of
room temperature. In particular, [Fe(pyz)Pt(CN)4]n displays a
first-order spin transition with an approximately 25-K wide
hysteresis (critical temperature: Tc# 285 K and Tc" 309 K).
The crystal structure of the dihydrated form {[Fe(pyz)Pt
+DT
(CN)4] 2H2O}n (Figure 14(a) and 14(b)) shows the presence
of two guest-interactive sites, one between the pyz-bridges (site -CS2 -bz
A) and the other between the four-coordinate Pt centers (site -DT
B). Furthermore, the pyz-bridges are provided with rotational
freedom in the framework. These features should be important
for the guest-responsive framework.
The HS and low-spin (LS) states of [Fe(pyz)Pt(CN)4]n are
reversibly induced with coupling of guest adsorption.195 The
adsorption isotherm of benzene using the guest-free LS form +bz
shows a steep rise at a very low P/P0 value (0.05) with
(c) 1-LS 1-bz
saturation accompanied by a color change. The benzene-
including form {[Fe(pyz)Pt(CN)4] benzene}n is paramagnetic Figure 14 (a) The basic cavity structure and (b) projection of the three-
at all temperatures. Interestingly, a complete and relatively dimensional framework of {[Fe(pyz)Pt(CN)4] 2H2O}n. (c) Schematic
rapid conversion from the LS state to the HS state is induced chemical and thermal memory process in [Fe(pyz)Pt(CN)4]n. Reproduced
by the adsorption of benzene at P/P0 0.19, which was mon- from Ohba, M.; Yoneda, K.; Agust, G.; Munoz, M. C.; Gaspar, A. B.; Real,
itored directly using a sample holder specially designed to J. A.; Yamasaki, M.; Ando, H.; Nakao, Y.; Sakaki, S.; Kitagawa, S. Angew.
Chem., Int. Ed. 2009, 48, 47674771, with permission of the copyright
introduce vapor into the SQUID magnetometer. After desorp-
holders.
tion of benzene, the system does not recover the initial LS state
over a period of months after releasing benzene within the
bistable temperature region. This memory function retains
of Pt(II) to Pt(IV) and reduction of the dihalogen to the corre-
information about adsorption of the guest molecules in the
sponding halide to give [Fe(pyz)Pt(CN)4(X)p]n (X Cl (p 1),
form of the spin state, magnetism, color, and structure, infor-
Br (p 1), I (0 p 1)).197 In the particular case of iodine,
mation that can be erased by desorption and cooling
chemisorption takes place from aqueous solution or vapor with
(Figure 14(c)). Other six- or five-membered aromatic mole-
strong stabilization of the LS state and is accompanied by a
cules, such as pyrazine, pyridine, thiophene, pyrrole, and
remarkable change of color from yellow to black-violet, which
furan, or solvents, such as methanol, ethanol, propanol, and
could be useful for sequestering and sensing iodine.
tetrahydrofuran, display a similar behavior to that shown by
benzene at room temperature. In contrast, the guest-free HS
form promptly adsorbs one molecule of CS2 at P/P0 < 0.1 and
5.03.5.8 Conducting PCPs
simultaneously changes to the LS state leading to {[Fe(pyz)Pt
(CN)4] CS2}n. {[Fe(pyz)Pt(CN)4] CS2}n maintains the LS state A few PCPs show relatively high electrical conductivity. A PCP
without a spin transition in the temperature range 2330 K. with high electron conductivity would be applicable to a porous
The framework retains the LS state after desorption of CS2 at electrode for batteries, fuel cells, and capacitors, among others.
298 K as a result of the memory effect. In the case of the CS2 Because PCPs have potentially large surface areas, these com-
guest, it interacted with sites A and B and exceptionally stabi- pounds have high potential as such electrodes with high power
lized the LS state, while other guests stabilized the HS state density. The three-dimensional, metal-based mixed-valence
because of steric hindrance that prevents further contraction of PCP {[Rh4(acam)8I] 6H2O}n (Hacam acetamide) forms a dia-
the clathrates framework. The LS state was also stabilized by mondoid network, in which the paddlewheel-type [Rh2(acam)4]
CH3CN on [Fe(pyz)Ni(CN)4]n.196 units are linked by m4-iodide.198 The electrical conductivity of
Furthermore, [Fe(pyz)Ni(CN)4]n shows the chemisorptive this compound varies by 105 orders of magnitude during
uptake of dihalogen molecules involving associative oxidation dehydrationrehydration cycles of the interstitial H2O molecules.
MetalOrganic Frameworks 65

The isotropic electron spin resonance (ESR) and the moderate well-regulated narrow limits within the channels, inducing
conductivity of the hydrated compound (1.4  103 S cm1 at n ! s* CT. Electrical conductivity measurements on single
room temperature) indicate that the odd electrons are crystals of {[Zn3(DL-lac)2(pybz)2] 3I2}n show sk and s? values
hopping over the Rh2 units without experiencing much of a of 3.4  103 and 1.7  104 S cm1, respectively. This is
barrier, whereas those in the partially dehydrated compound significantly greater than the value for I2 itself. An anisotropy
({[Rh4(acam)8I] 1.9H2O}n) are localized in some of the Rh2 factor of 21 implies an ordered arrangement mode of I2 mole-
sites, resulting in an anisotropic ESR spectrum and low conduc- cules and a preferred conductivity along the I2 chain in the
tivity (order of 108 S cm1). Another type of conducting PCP, channels. Given the high concentration of I2, a considerable
[Cu2(pdt)2]n (pdt2 2,3-pyrazinedithiolate), was synthesized portion of the conductivity is likely to occur through the I2
by the reaction of CuI with the metalloligand {Na[Cu(pdt)2] rather than through the framework.
2H2O}, in which the Cu(I) ion acts as an electron donor and the The synthesis of a novel proton conductor is one of the most
[Cu(III)(pdt)2] unit as an electron acceptor.199 In this PCP, urgent subjects from the viewpoint of developing energy and
nitrogen atoms of the pyrazine moiety of the [Cu(pdt)2] unit energy conservation technologies, including photovoltaics,
coordinate to Cu ions, forming a three-dimensional infinite hydrogen storage, and fuel cells. In general, proton-conducting
tetragonal lattice with one-dimensional vacant space of materials need (1) proton carriers such as H3O or H given by
3.4 3.4 A2. The electronic states are assigned to be [CuII- acid or OH groups and (2) proton-conducting pathways com-
CuII(pdt)2]n through analysis of the bond distances and coordi- posed of hydrogen-bonding networks. There are three types of
nation geometry. This PCP shows relatively high electrical rational design to introduce proton carriers into PCPs. The
conductivity (6 104 Scm1 at 300 K). The temperature depen- simplest method is to introduce them directly as counterions
dence of the electrical conductivity shows semiconducting behav- such as NH4, H3O, and HSO4 into the pores of frameworks
ior, and the activation energy (Ea) was determined to be 0.19 eV. (type I). The second is to put acid groups on frameworks, the
The cause of such a relatively high electrical conductivity is prob- protons being provided from them (type II). The third method
ably the charge bistability between [CuICuIII(pdt)2]n and is to incorporate acidic molecules into voids (type III). In an
[CuIICuII(pdt)2]n. After this discovery, an isostructural PCP early study for proton-conductive PCPs, the two-dimensional
[CuNi(pdt)2]n was reported that shows a type I N2 adsorption PCP [Cu(H2dtoa)]n (H2dtoa2 dithiooxamide anion) with
isotherm, indicating microporosity (BET and Langmuir surface pores with a diameter of 6 A exhibited a very high proton
areas are 385 and 423 m2 g1, respectively).200 The conductivity conductivity (106 S cm1) at a relative humidity (RH) of 75%
of this compound is not exceptionally high: it was measured as and 300 K.202 Furthermore, the proton conductivity increased
1  108 Scm1 at room temperature (Ea 0.49 eV). However, by four orders of magnitude for a RH up to 100%. The mecha-
the conductivity was enhanced through partial oxidation of the nism of proton conductivity seems to be similar to that of the
framework. Treating a film of this evacuated PCP with a stream of proton exchange membrane Nafion, which contains many clus-
I2 vapor at 323 K resulted in a 104-fold increase in conductivity to ters of H2O molecules in the pores of the polymer. This PCP also
approximately 1  104 Scm1 (Ea 0.18 eV). Exposure of the includes many H2O guests in its pores, which is the cause of the
I2-doped PCP film to air for 12 h resulted in a drop in conduc- high proton conductivity. The proton conductivity of the deriv-
tivity to 5 105 Scm1, suggesting that the doping can be ative [Cu(R2dtoa)]n (R C2H4OH) is two orders of magnitude
reversed to some extent. Because the conductivity of I2 itself is higher than that of the [Cu(Et2dtoa)]n (Et C2H5) derivative,
not particularly high (1  109 to 1 106 Scm1, depending on which is derived from the presence of OH groups.203
the crystallographic axis) and the amount of I2 involved in the A high proton conductivity has been achieved in the
doping is very small, the conduction must occur primarily two-dimensional PCP {(NH4)2[Zn2(ox)3] adp 3H2O}n (ox2
through the PCP framework rather than through I2. oxalate, adp adipic acid),204 in which a combination of two of
The electrical conduction of the above-mentioned PCPs the above concepts is adopted by introducing NH4 ions using
occurs through the frameworks. In contrast, electrical conduc- the anionic framework (type I) and putting carboxyl end groups
tion through guest molecules included in the pores occurs in the of adipic acid into a honeycomb-shaped void (type III). This PCP
three-dimensional PCP {[Zn3(DL-lac)2(pybz)2] 2.5DMF}n, in forms typical oxalate-bridged two-dimensional anionic honey-
which DL-lac2 and pybz are lactate and 4-pyridylbenzoate comb sheets of [Zn2(ox)3]n (Figure 15(a) and 15(b)).205 The
anions, respectively.201 The one-dimensional infinite pillars of presence of an extended two-dimensional hydrogen-bonding
[Zn3(DL-lac)2]n are bridged in a square fashion by the pybz network and the additional protons from the carboxylic acid
spacers to form a porous framework with the dimensions and ammonium ions forming this network indicate potential
11.2 10.2 A2, in which the DMF molecules are housed. The as a high proton-conducting material (Figure 15(c)). Indeed,
N2 adsorption isotherm of the desolvated compound at 77 K this PCP shows a superprotonic conductivity of 8  103 S cm1
displays type I behavior, demonstrating the permanent porosity at 298 K under 98% RH conditions (Figure 15(d)), comparable
(BET and Langmuir surface areas are 763 and 919 m2 g1, to organic polymers such as Nafion, which is in practical use in
respectively). Interestingly, I2 molecules were successfully fuel cells.206,207 This proton conductivity is expected to include
loaded into this PCP by suspending the desolvated crystals in a several processes: (1) proton transport of additional protons
solution of I2 in cyclohexane. The resulting I2-included PCP such as H3O by reforming hydrogen bonds between H3O
{[Zn3(DL-lac)2(pybz)2] 3I2}n should have confined and and H2O molecules (Grotthuss mechanism) and (2) direct
aligned I2 guests in each pore, taking the calculated density of diffusion of additional protons with H2O or NH3 molecules
I2 in the pore. The potential intermolecular interactions between (vehicle mechanism).208,209
I2 and p-electron pybz walls are important, as they allow a Although the two-dimensional anionic honeycomb
single path for I2 molecules to access and be restricted within layer [Zn2(ox)3]n is magnetically inactive, the replacement of
66 MetalOrganic Frameworks

OX
adp

Zn

a
b b

(a) c c (b)

adp

O(9)
O(10)
O(10)

N(1)

b
(c)

0.8
log (sT ) (S cm-1 K)

Ea = 0.63 eV
0.6

0.4

0.2

0
3.2 3.25 3.3 3.35 3.4
(d) 1000T -1 (K-1)
Figure 15 (a) Honeycomb layer structure and (b) perspective view along the b-axis of {(NH4)2[Zn2(ox)3] adp 3H2O}n. (c) Hydrogen-bond
arrangements of COOH, H2O, and NH4 in the interlayer. (d) Arrhenius plots of the proton conductivity of {(NH4)2[Zn2(ox)3] adp 3H2O}n under 98% RH
conditions. Reproduced from Sadakiyo, M.; Yamada, T.; Kitagawa, H. J. Am. Chem. Soc. 2009, 131, 99069907, with permission of the copyright
holders.

Zn(II) ions by magnetically active metal ions could achieve the oxalate-bridged anionic bimetallic layers affords the PCPs
formation of PCPs with a variety of magnetic orderings. In {[NH(prol)3][MCr(ox)3] xH2O}n (M Mn(II), Fe(II), Co
particular, since ferromagnetic ordering in {[N(n-C4H9)4][M (II)), which exhibit coexisting ferromagnetism and proton
(II)Cr(III)(ox)3]}n was first recognized,205,210 oxalate-bridged conduction.211 In these PCPs, [NH(prol)3] ions perform
bimetallic compounds of the {(A)[M(II)M0 (III)(ox)3]}n type two roles: as a source of protons and acidic parts (hydroxyl),
have been extensively studied as novel molecular magnets. which correspond to the above-mentioned concepts, type I and
Introduction of tri(3-hydroxypropyl)ammonium ions [NH type III, respectively. Magnetic studies demonstrate ferromag-
(prol)3] (prol 3-hydroxypropyl) as a cation (A) to the netic ordering with transition temperature of 5.5 K for the
MetalOrganic Frameworks 67

MnCr PCP, 9.0 K for the FeCr PCP, and 10.0 K for the CoCr {[Al(OH)(1,4-ndc)] 0.6im}n, adsorbed im can move more freely
PCP. These PCPs show proton conduction of 1.2  1010 to in it than in {[Al(OH)(1,4-bdc)] 1.3im}n or in the bulk phase,
4.4  1010 S cm1 under 40% RH and 1  104 S cm1 and eventually higher proton conductivity is observed. The
under 75% RH at 298 K. On the basis of H2O adsorption/ second type is the triazole-containing PCP, b-{[Na3(L)] x(tz)}n
desorption isotherms, the conduction under 40% RH is medi- (L3 2,4,6-trihydroxy-1,3,5-benzenetrisulfonate).214 This PCP
ated through the hydrogen-bonding network formed by the crystallizes in a honeycomb structure with one-dimensional
bimetallic layer, [NH(prol)3] ions, and H2O molecules. pores lined with sulfonate groups. The tz-loaded PCPs are much
Under 75% RH, additional H2O molecules are associated better proton conductors than their unloaded, hydrated counter-
with the high proton conduction. This is the first example of parts, and indeed function above 373 K. The data confirm a
a PCP system showing the coexistence of ferromagnetism and dependence of proton conductivity on tz loading. At 423 K, the
high proton conduction. conductivity measured for x 0.30, 0.45, and 0.60 tz-loaded
Metal phosphonates are other appealing candidates for PCPs reaches roughly 2  104, 5  104, and 4  104 S cm1,
proton conduction. The phosphonate group possesses three respectively. Neither pure tz molecules nor pure PCP show pro-
oxygen atoms; this means that ligation of metal ions into ton conductivity greater than 106 S cm1.
multidimensional frameworks is possible while oxygen atoms
may still be available to act as further hydrogen-bond accep-
5.03.5.9 Other Properties
tors. These sites could serve to anchor carrier molecules or
directly transfer protons as part of a conduction pathway. The If we can combine ferroelectrically polarizable guest molecules
novel PCP, {[Zn3(L)(H2O)2] 2H2O}n (L 1,3,5-benzenetri- with PCPMs, then we can obtain new types of multiferroic
phosphonate), has a layered structure in which the phospho- materials, where ferroelectricity and ferromagnetism coexist.
nate and Zn(II) ions do not saturate each others coordination Such multifunctional materials have recently aroused increasing
spheres.212 The result is an interlayer region that is rich in interest from the viewpoint of the development of new materials
phosphonate oxygen atoms and Zn-ligated H2O molecules. with very large magnetoelectric effects. {[Mn3(HCOO)6]
These groups serve to anchor free H2O molecules into ordered EtOH}n is considered to be the first ferroelectric PCPM.215
chains. The proton conductivity was determined to be Because the desolvated compound [Mn3(HCOO)6]n shows a
3.5  105 S cm1 at 298 K under 98% RH. The H2O molecules very small and almost temperature-independent dielectric con-
serve as the chief source of protons (type III concept). stant, irrespective of the direction of the electric field,216 the
An Arrhenius plot gives a low activation energy of 0.17 eV, observed ferroelectric property is considered to come mainly
corroborating the solid-state NMR data, which show exchange from the guest EtOH molecules.
between all deuterium sites in the D2O analogue, even at 253 K.
The above-mentioned proton-conductive PCPs have H2O
molecules as proton carriers. Anhydrous proton-conducting 5.03.6 Composite PCPs
solids that are able to operate at high temperature (above
373 K) are required in fuel-cell technology. Heterocyclic Functionalization of PCP outer surfaces is a great challenge,
organic molecules such as imidazole (im) or triazole (tz) but it is a promising methodology not only for modification of
have attracted considerable attention for this purpose because the porous properties but also for the addition of a new func-
they are nonvolatile molecules with high boiling points and tion to the PCP without changing the characteristic features of
they can transfer protons via the Grotthuss-type mechanism the PCP crystal itself, resulting in multifunctional PCPs. One
using their amphoteric characters. Based on this strategy, way to decorate the crystal surfaces of a PCP is to hybridize the
two types of PCPs with amphoteric heterocyclic organic core PCP crystal with a different shell crystal by epitaxial
guests have been synthesized toward anhydrous proton con- growth at the single-crystal level, thus creating coreshell PCP
ductors. The first type comprises imidazole-containing heteroepitaxial crystals. Such a lattice match promises pore
PCPs, {[Al(OH)(1,4-ndc)] 0.6im}n and {[Al(OH)(1,4-bdc)] connections at the interface between crystals, where the mod-
1.3im}n.213 Guest-free [Al(OH)(1,4-ndc)]n shows a proton ified crystal structure should influence the mobility and diffu-
conductivity lower than 1013 S cm1, indicative of negligible sion of adsorbates. A few pioneering synthetic studies on the
proton conductivity for this apohost framework. After installa- hybridization of extended coordination structures have been
tion of im, the proton conductivity of {[Al(OH)(1,4-ndc)] reported.217220 The first successful synthesis of coreshell-type
0.6im}n is 2.2  105 S cm1 at 393 K. Evidence from the isotope composite PCP single crystals was performed using the
effect indicates that the proton conductivity is mainly contributed [M2(dicarboxylate)2(N ligand)]n PCP.221 The surfaces of the
by the Grotthuss-type mechanism. In contrast, the proton con- core PCP crystal ([Zn2(1,4-ndc)2(dabco)]n) support the growth
ductivity of {[Al(OH)(1,4-bdc)] 1.3im}n is 1.0 107 S cm1 at of a single-shell crystal ([Cu2(1,4-ndc)2(dabco)]n), which was
393 K, about two orders of magnitude lower than that of {[Al otherwise obtained only as a microcrystalline powder in the
(OH)(1,4-ndc)] 0.6im}n, despite the higher amount of loaded bulk. In this hybrid crystal, all surfaces of the colorless core PCP
im guests. This may also be due to the difference in dynamic crystal are covered by the greenish shell PCP crystal. In contrast,
motion of the im guest, which is based on the interaction between the anisotropic hybridization of two PCP frameworks into a
the im guest and the PCP host. The hydrophilic pore surface of single crystal was achieved, in which BAB-type block PCP crystals
{[Al(OH)(1,4-bdc)] 1.3im}n results in a strong interaction with with the core PCP crystal [Zn2(1,4-ndc)2(dabco)]n between
even half the amount of adsorbed im guests and significantly the second crystals [Zn2(1,4-ndc)2(dpndi)]n (dpndi N,N0 -di
decelerates their mobility, resulting in a poor proton-transfer (4-pyridyl)-1,4,5,8-naphthalenetetracarboxydiimide) were sel-
rate. Because of the hydrophobic and flat pore surface of ectively formed.222 The pillar ligands with different lengths
68 MetalOrganic Frameworks

desired porous frameworks with excellent porous properties.


In addition, flexible PCPs could become materials with the
A A potential to produce properties that are not observed in con-
ventional materials. The next target in this research area is to
achieve ultra-precise control of PCPs properties using more
multicomponent systems, including solid solutions, to inte-
B B grate more than two types of porous functionalities (separation
and storage, separation and catalysis, and storage and catalysis)
into one PCP framework, and to work toward practical use
of flexible PCPs showing gate-opening adsorption. I believe
that, in the near future, PCPs will be recognized as truly
useful porous materials, alongside zeolites and activated car-
bons. For related chapters in this Comprehensive, we refer to
Figure 16 View of two types of pores, A and B, in H3AM12O40@HKUST- Chapters 4.05, 5.02, 5.04, 5.05, 5.10, 8.01, 9.18, and 9.37.
1 (A Si, Ge, P, and As; M W and Mo). Reproduced from Sun, C.-Y.;
Liu, S.-X.; Liang, D.-D.; Zhao, K.-Z.; Ren, Y.-H.; Su, Z. M. J. Am. Chem.
Soc. 2009, 131, 18831888, with permission of the copyright holders.
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Shimizu, G. K. H. J. Am. Chem. Soc. 2010, 132, 1405514057. Chem. Soc. 2009, 131, 18831888.
213. Bureekaew, S.; Horike, S.; Higuchi, M.; Mizuno, M.; Kawamura, T.; Tanaka, D.; 226. Hundal, G.; Hwang, Y. K.; Chang, J.-S. Polyhedron 2009, 28, 24502458.
Yanai, N.; Kitagawa, S. Nat. Mater. 2009, 8, 831836. 227. Canioni, R.; Roch-Marchal, C.; Secheresse, F.; Horcajada, P.; Serre, C.; Hardi-
214. Hurd, J. A.; Vaidhyanathan, R.; Thangadurai, V.; Ratcliffe, C. I.; Dan, M.; Ferey, G.; Greneche, J.-M.; Lefebvre, F.; Chang, J.-S.; Hwang, Y.-K.;
Moudrakovski, I. L.; Shimizu, G. K. H. Nat. Chem. 2009, 1, 705710. Lebedev, O.; Turner, S.; Tendeloo, G. V. J. Mater. Chem. 2011, 21, 12261233.
1.33 Precursor Chemistry Main Group Metal Oxides
D Pugh, L Bloor, S Moniz, and CJ Carmalt, University College London, London, UK
2013 Elsevier Ltd. All rights reserved.

1.33.1 Introduction 1021


1.33.2 Precursors for the Growth of Group 13 Oxides 1022
1.33.2.1 Introduction 1022
1.33.2.2 Aluminum Oxide Precursors 1022
1.33.2.3 Gallium Oxide Precursors 1025
1.33.2.4 Indium Oxide Precursors 1027
1.33.2.5 Thallium Oxide Precursors 1028
1.33.2.6 Ternary Group 13 Oxide Precursors 1029
1.33.3 Precursors for the Growth of Group 14 Oxides 1030
1.33.3.1 Introduction 1030
1.33.3.2 Germanium Oxide Precursors 1030
1.33.3.3 Tin Oxide Precursors 1031
1.33.3.4 Lead Oxide Precursors 1033
1.33.3.5 Precursors to Ternary Group 14 Oxides 1036
1.33.4 Precursors for the Growth of Group 15 and 16 Oxides 1036
1.33.4.1 Introduction 1036
1.33.4.2 Antimony Oxide Precursors 1037
1.33.4.3 Bismuth Oxide Precursors 1039
1.33.4.4 Tellurium Oxide Precursors 1042
1.33.4.5 Ternary Group 15 Oxide Precursors 1044
1.33.5 Conclusion 1048
Note added in proof 1048
References 1048

Nomenclature LPCVD Low-pressure CVD


AACVD Aerosol-assisted CVD Mes Mesityl, 2,4,6-trimethylphenyl
Acac Acetylacetonate MOCVD Metal-organic CVD
AFM Atomic force microscopy o-tol ortho-toluene
ALD Atomic layer deposition PECVD Plasma-enhanced CVD
APCVD Atmospheric pressure CVD p-tol para-toluene
Bdk b-diketonate RBS Rutherford backscattering spectroscopy
Bzac Benzoylacetonate SEM Scanning electron microscopy
CVD Chemical vapor deposition TCO Transparent conducting oxide
Dipp 2,6-diisopropylphenyl TEM Transmission electron microscopy
DMAP 4-dimethylaminopyridine tfac 1,1,1-trifluoroacetylacetonate
EDX analysis Energy dispersive X-ray analysis TGA Thermogravimetric analysis
fod 6,6,7,7,8,8,8-heptafuoro-2,2-dimethyl-3,5- thd 2,2,6,6-tetramethylheptane-3,5-dionate
octanedione XPS X-ray photoelectron spectroscopy
hfac 1,1,1,5,5,5-hexafluoroacetylacetonate XRD X-ray diffraction
ITO tin-doped indium oxide

input these are called single-source or molecular precursors


1.33.1 Introduction (for precursors to other materials, see Chapters 1.31, and
1.32). Single-source precursors are ideal for producing main-
In recent years, due to their wide range of applications, there group metal oxide thin films because they provide a clean and
has been much interest in the production of main-group metal simple route to these materials that eliminates the need for a
oxide thin films. A variety of well-defined molecular com- mixture of precursors which can often be toxic and/or expen-
pounds exist, which contain a preformed MdO bond sive, as well as involving complicated gas-phase reaction dy-
(M Al, Ga, In, Tl, Ge, Sn, Pb, Sb, Bi, and Te) that can be namics which can result in the formation of nonstoichiometric
used in the deposition process without an additional oxygen films. Main-group metal oxides find application as gas sensors,

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00134-0 1021


1022 Precursor Chemistry Main Group Metal Oxides

transparent conducting oxides (TCOs), ferroelectrics, and in op- combined with other oxide materials. However, as a pure
toelectronics. Typical precursors for the deposition of thin films material it readily absorbs atmospheric water to form boric
of these metal oxides include metal alkoxides and b-diketonates, acid. Moon et al. used triisopropylborate as a single-source
although a range of compounds have been employed. precursor to deposit thin films of B2O3 by low-pressure CVD
A variety of methods to deposit these films exist including (LPCVD).4 Deposition occurred onto a Si(100) substrate at
chemical vapor deposition (CVD), atomic layer deposition temperatures ranging from 500 to 650  C and at a pressure of
(ALD), solgel, and spin coating methods. The solgel tech- 1.2 mTorr. Growth rates were highest at temperatures between
nique is a quick and simple method for obtaining thin films. 550 and 650  C and it was also found that the crystallinity of
Sols are either dip- or spin-coated followed by an annealing the resulting films was highest at 650  C. Water contact angle
stage to obtain metal oxide thin films. CVD is a more sophis- measurements were taken at 550, 600, and 650  C with the
ticated technique than other methods that allows for larger films deposited at lower temperatures having a lower contact
area of growth, superior conformal coverage, and stoichiomet- angle when measurements were originally taken. However,
ric films. Due to a large variety of variables and different types over the course of the experiment, the water droplet hydro-
of CVD, the properties of the thin films can be fine-tuned. lyzed the surface of the B2O3 film to form the extremely hy-
Generally, it is important to have volatile precursors for use drophilic B(OH)3, resulting in the contact angle reducing
in CVD and the reaction chemistry can be complex. These below 10  C in all cases.
include two stages: solid/solution-based precursorgas-phase/ Putkonen and Niinisto used BBr3 and water in an ALD
aerosol precursor reactions and gas-phase/aerosolsubstrate process to deposit amorphous B2O3 films on Si (100) and
reactions. Research into the reaction mechanism chemistry soda glass substrates at temperatures ranging between 20 and
involved in CVD has been reviewed by van Mol et al.1 ALD is 400  C.5 The X-ray diffraction (XRD) pattern of the as-deposited
a thin-film growth method utilizing alternating, self-limiting B2O3 films was consistent with that of boric acid, but by
chemical reactions between gaseous precursors and a solid depositing a small protecting layer of Al2O3 over the B2O3,
surface to deposit materials in an atomic layer-by-layer fashion. no XRD spectrum was observed, consistent with the formation
This method can produce films with exquisite control over of amorphous B2O3. These two syntheses were the only
thickness and composition, and allows precise coatings to be reported depositions of pure B2O3 thin films, most other re-
applied on all exposed surfaces of nanoporous substrates such ports of boron-containing films concentrate on either other
as powders or mesoporous membranes.2 If the self-limitation materials (e.g., BN) or multimetallic films which fall outside
is successful, the films will be uniform over large areas and the scope of this chapter.
have a thickness that is proportional to the number of com-
pleted cycles, thus giving great control over the final properties
1.33.2.2 Aluminum Oxide Precursors
of the film.3
We present here an overview of recent developments in the Aluminum oxide forms a number of crystalline polymorphs,
formation of main-group metal oxide films from precursors with the most stable a-phase complemented by six metastable
and also some mention of nonmetal and metalloid oxides of phases. A comprehensive description of the phases and their
the main-group elements. A number of reviews have covered solid-state structures can be found in a review by Wu et al.6 Thin
some areas of main-group metal oxides and these are refer- films of Al2O3 have been deposited by a range of methods, with
enced in the appropriate sections. a variety of different precursors. However, the precursor chem-
istry itself is extremely limited, with all the Al-containing pre-
cursors used being commercially available. A small amount of
1.33.2 Precursors for the Growth of Group 13 Oxides synthetic work was undertaken in some cases, which will be
highlighted at the relevant point, but an overview of the synthe-
1.33.2.1 Introduction
sis of single-source precursors will also be included for consis-
Thin films of the binary group 13 oxides have varying and tency with the rest of the chapter.
interesting properties, making them extremely useful materials. A large volume of work has been carried out using ALD as a
From boron at the top of the group, which forms a non- technique to deposit thin films of Al2O3. While it is a dual-
conducting oxide, to thallium at the bottom, oxides of which source method, a volatile Al-containing precursor is required
are key components of high-temperature superconductors, the and a brief survey of the Al-containing compounds used will be
group 13 oxides have a fascinating range of chemistry (see given. Although it is not necessary for ALD precursors to be
Chapter 1.10 for further examples of the chemistry of group single-source, some ALD reports have utilized compounds that
13). This section of the chapter is subdivided into four parts, one can be considered as single-source precursors; where this
for each metallic member of group 13. The section focuses on the occurs, it will be discussed with the relevant class of single-
chemistry of precursors to the thin films although mention is source precursor. What follows is a brief overview of the types
made of techniques (such as ALD), which tend to utilize simple, of Al-containing compounds that can only be used in dual-
commercially available precursors in combination with a second- source methods.
ary oxygen source. Additionally, although boron is a nonmetal The most commonly utilized Al-containing precursors are
(and thus technically falls outside the scope of this chapter), there aluminum alkyls, AlR3, (R Me, Et, etc.), with over 20 papers
have only been a couple of reports of the deposition of B2O3 and using them in combination with an oxygen source (commonly
they are briefly discussed here. O2, O3, or H2O).7,8 However, any oxygen-containing molecule
Boron oxide has a low heat expansion and a high refractive may be used as an oxygen source, as evidenced by the work of
index, making it useful in the ceramics industry when Lee and Jeon who used a nitrous oxide plasma as the oxygen
Precursor Chemistry Main Group Metal Oxides 1023

source with AlMe3.9 The Al-containing precursor may be any deposit thin films of Al2O3 on silicon and glass by an LPCVD
volatile Al-containing molecule. Katamreddy and coworkers process at 1 Torr. Heating the precursor to 138  C with a small
used [Al(NR2)3] (R Me, Et) in combination with both water flow of argon as the carrier gas led to the deposition of amor-
and O2 to deposit thin films of Al2O3.10,11 However, the ulti- phous Al2O3 films at substrate temperatures between 300 and
mate in light, volatile, Al-containing precursors is alane, AlH3. 500  C.19 Six years later, Jing et al. used the same precursor to
Although unstable at room temperature, complexing alane to a synthesize an Al2O3 sol in water prior to spin coating onto a
Lewis base results in the formation of thermally stable adducts. stainless steel substrate. After the final cycle of spin coating, the
Jeong et al. used dimethylethylamine as the Lewis base, with films were annealed in air at 1000  C, forming the a-phase of
[AlH3(NMe2Et)], a suitably volatile Al-containing precursor for Al2O3.20 An adduct of [Al(OsecBu)3] with AlEt3 was used by
the deposition of Al2O3.12,13 Parsons and coworkers to deposit Al2O3 by LPCVD. The pre-
The category of single-source aluminum precursors can be cursor was heated to 150  C and carried into the reactor by a
divided into two main areas: simple monodentate alkoxides stream of argon carrier gas, with a small amount of O2 as
and b-diketonates. There are many commercially available oxidant. The substrate (silicon) was heated to 400  C, which
aluminum alkoxides to choose from, with the most commonly resulted in the deposition of amorphous Al2O3 and the film
used one being [Al(OiPr)3]. This was used by Raisanen and composition was confirmed by X-ray photoelectron spectros-
coworkers in the ALD of Al2O3. Interestingly, the alkoxide copy (XPS).21
served as both a precursor and an oxygen source, with AlCl3 The only other tris(alkoxide) of aluminum which has been
being the second precursor used. This methodology avoided used as a precursor is [Al(mmp)3] (mmp 1-methoxy-
the use of highly oxidizing oxygen sources (such as O2 or 2-methyl-2-propoxide). This was used in the ALD of Al2O3
H2O), which can react with certain substrates, notably silicon, with water as co-precursor and the substrate (silicon) was
forming an unwanted surface oxide layer in the initial stages of heated to temperatures between 250 and 450  C. Above
deposition.14 The precursor [Al(OiPr)3] was also used to form 350  C, the water precursor was not used owing to decompo-
an Al2O3 sol and dip coating onto a TiAl alloy. The alkoxide sition of the Al precursor to Al2O3. As with all Al2O3 films
was dissolved in water before acidification with HNO3 formed grown at low temperature the film was amorphous, but XPS
the Al2O3 sol. Between each dip, the substrate was dried in air, analysis of the film confirmed that Al2O3 had been grown.22
then dried in a vacuum oven for 40 min at 75  C. Annealing at Aluminum mono(alkoxides) have not been used as fre-
1000  C afforded crystalline films of g-Al2O3.15 quently as the tris(alkoxides) but a few reports have appeared
The CVD of [Al(OiPr)3] has been carried out by several using compounds of formulation [R2Al(OR0 )]2 (1, R Me,
groups. The majority of work has been reported since 2000 R0 iPr; 2, R R0 Et) as precursors to Al2O3 thin films. The
when Niska et al. used Al2O3 as one layer of a dielectric group of Kim published the use of [Me2Al(OiPr)]2 (1) as a
material, which was deposited onto a NiCoCrAlY alloy (in precursor to aluminum oxide thin films via ALD.23 This was
the form of gas turbines for jet engines) using an LPCVD conveniently synthesized in one step from commercially
process. The precursor was volatilized at 0.9 Torr and carried available AlMe3 by reacting the trialkylaluminum compound
into the deposition chamber using a small gas flow. The sub- with 1 equiv. of alcohol (eqn [1]). The silicon substrate was
strate was heated between 700 and 1100  C, with the desired heated to 150  C and alternating pulses of precursor and water
a-phase of Al2O3 only forming at temperatures above 1000  C. were used, affording uniform thin films of amorphous Al2O3.
The best deposition conditions were found when O2 was used Auger electron spectroscopy confirmed the Al:O ratio of 2:324:
as the carrier gas; using argon resulted in a higher level of
carbon contamination of the film.16 R R R
O
In 2007, both Gleizes et al. and Huntz et al. reported the use 2 AlR3 + 2 ROH Al
Al
of [Al(OiPr)3] as a precursor to thin films of Al2O3. The former -2 RH
O 1
R R
found that in a single-source LPCVD process at 110  C and R
5-Torr pressure, Al(O)OH was deposited on silicon and stain-
1: R = Me; R = iPr; 2: R = R = Et
less steel at 350  C but as the temperature was increased,
increasing amounts of Al2O3 were formed. The transition to Guidi et al. deposited Al2O3 on a brass substrate at 380  C
pure amorphous Al2O3 occurred at 415  C but crystallization from 1 using an LPCVD (2 Torr) process. Compound 1 was
to the g-phase of Al2O3 did not occur until 700  C.17 A more carried into the reactor by a nitrogen flow and mixed with an
detailed investigation into the mechanism of formation was O2/H2O reactant gas prior to deposition. Powder XRD (PXRD)
carried out by Huntz et al., who discovered that 710  C was the of the resulting films indicated that they were amorphous, as is
temperature at which crystallization to the g-phase of Al2O3 expected from such a low deposition temperature. Rutherford
occurred. Conversion of the metastable g-phase to the thermo- backscattering spectroscopy (RBS) indicated that the films
dynamically stable a-phase was observed to occur at 900  C by formed were pure Al2O3.25 Similarly, the group of Rogers depos-
XRD, but the onset of conversion was predicted to occur ited aluminum oxide on silicon at temperatures of 417659  C
around 810  C.18 in an LPCVD process at ultra-high vacuum using 1 (0.2 mTorr).
By changing from isopropyl groups to sec-butyl groups on The films grown were all amorphous, but interestingly the films
the alkoxide ligand, another commonly used precursor can be grown at lower temperatures had lower levels of carbon contam-
made, namely [Al(OsecBu)3]. Whereas [Al(OiPr)3] has mostly ination than the films grown at higher temperatures as measured
been utilized after 2000, the sec-butyl analog has mostly been by XPS.26
used before 2000, and thus falls outside the scope of this A related compound [Et2Al(OEt)]2 (2) was used in an un-
chapter. However, in 2001, Kuo et al. used [Al(OsecBu)3] to usual CVD technique, electron-cyclotron-resonance-assisted
1024 Precursor Chemistry Main Group Metal Oxides

CVD. This process is carried out at extremely low pressure carried to the stainless steel substrates by a flow of air at AP.
(1 nTorr) with deposition occurring on both silicon and The reactor temperature was increased from 147 to 597  C with
GaN. The key difference to other LPCVD processes is the for- the onset of deposition occurring about 327  C. This was noted
mation of plasma created by microwave energy which assisted by a CO2 absorption band in the IR spectrum of the exhaust
the deposition. XPS of the resulting film indicated that the ratio gas, which grew in intensity until ca. 447  C whereafter it
of Al:O was 1:1.48, very close to the expected 1:1.5. There was remained constant. This indicated that the optimum substrate
no detectable carbon contamination, ascribed to the addition temperature for deposition to occur was about 450  C, but
of O2 to the plasma. As expected for films deposited at low even at temperatures as high as 500  C no crystallinity was
temperatures, they were amorphous.27 observed in the films. Annealing under vacuum at 800, 970,
The use of aluminum b-diketonates is largely restricted to and 1100  C slowly increased the crystallinity of the film, with
just one compound, namely [Al(acac)3] (3). This is by far the the g-phase being observed. At the highest temperature, con-
most widely used b-diketonate-based precursor to thin films version to the a-phase of alumina was observed but delamina-
of Al2O3 and, since 2000, CVD-based techniques have been tion of the film also occurred.32 Parsons and coworkers used
the primary method used. However, Ortiz et al. used a supercritical CO2 to dissolve compounds 3 and [Al(hfac)3] (4)
pyrosol process to deposit Al2O3 from a solution of 3 in water/ and deposit Al2O3 onto silicon substrates. The deposition tem-
methanol (3:1). Depositions onto glass and quartz were con- perature was only 150  C for 3 (a slightly higher deposition
ducted at 480 and 510  C resulting in amorphous oxygen-rich temperature of 310  C was used for 4) and IR spectroscopy of
films, as verified by RBS.28 The group of Falcony used spray the film showed residual absorption peaks for the b-diketonate
pyrolysis to deposit Al2O3 from a DMF solution of 3 onto silicon ligand. However, annealing in air at 600  C greatly reduced the
substrates heated to temperatures between 450 and 650  C. The residual ligand peaks in the IR spectrum.33
solution was ultrasonically vaporized before being sprayed onto Laser-assisted CVD was carried out by Ito et al. who used
the substrate with air as a carrier gas. The resulting films were both yttria-stabilized zirconia and AlN as substrates, preheated
amorphous and oxygen-rich, but the addition of a small amount from room temperature to 800  C. Compound 3 was sublimed
of water vapor into the carrier gas improved the film stoichiom- at 170  C and carried into the deposition chamber by a flow of
etry to the desired Al2O3.29 argon, where it was mixed with a small amount of O2 and
Although it is commercially available, [Al(acac)3] (3) was irradiated with a laser. At 400  C substrate temperature,
synthesized by Singh and Shivashankar prior to its use in crystallinity was observed: the degree of crystallinity (and the
LPCVD experiments (eqn [2]). Depositions were carried out phase of alumina obtained) depended upon the power of the
on silicon, stainless steel, and TiN-coated cemented carbide at Nd:YAG laser irradiation, with a 238-W beam affording crys-
temperatures ranging from 500 to 600  C using compound 3. talline a-phase Al2O3. The Nd:YAG laser irradiation gave an
The precursor (3) was sublimed at 120  C and carried into the effective deposition temperature of 960  C, still well below the
reactor with a flow of argon. The films were slightly black as- usual temperature at which a-Al2O3 is observed.34 Switching
deposited, indicating carbon contamination (confirmed by XPS to a diode laser resulted in the lowest temperature at which
data). This is somewhat in contrast to other groups who used 3 a-Al2O3 was observed dropping to 655  C, significantly lower
as a precursor where transparent, oxygen-rich alumina films than any other method used to date.35
were deposited. Another oddity was the observation of polycrys- The only other b-diketonate ligand utilized to deposit alu-
talline Al2O3 at deposition temperatures as low as 500  C, mina films is ethyl acetoacetate. Yamaguchi et al. dissolved
something which had not previously been observed. The au- [Al(OsecBu)3] in iPrOH, water, and ethyl acetoacetate
thors ascribed this to the carbonaceous nature of the films, (1:20:1:1 ratio) and dip-coated the solution onto polymer
providing nucleation sites for the growth of alumina substrates. The films were dried at 50  C then analyzed, with
microcrystals30: some films needing plasma irradiation to improve the adher-
R
ence of the film to the substrate. As is expected from such a low
R deposition temperature, all the films were amorphous but
O O O
O
R transparent alumina.36
O
Al(NO3)3 + 3 Al While the majority of Al-containing precursors fall into one
R R 3 HNO3 O O R 2
O of the two categories above, there are a few other precursors
R
that warrant mention but are not classed as either alkoxides or
R
3: R = Me, acac; 4: R = CF3, hfac
b-diketonates. The AlMe3/O2 combination described above for
ALD has also been used in dual-source CVD methods. Ogita
Pradhan et al. also used compound 3 in an LPCVD process to et al. used a catalytic CVD process to deposit alumina thin
form thin films of Al2O3. Depositions were carried out at 50 Torr films on silicon substrates heated to 1000  C.37 The AlMe3
on a silicon substrate heated to temperatures between 350 and was carried into the reactor using a stream of nitrogen gas
950  C. Amorphous films were obtained from temperatures and passed through a 0.2-mm-diameter tungsten filament
below 550  C, whereas films grown between 550 and 750  C (the catalyst) heated to 1000  C prior to mixing with oxygen
showed the onset of crystallinity within a mainly amorphous and depositing alumina on the substrate. It was found that the
film. Between 750 and 950  C, the film was mainly crystalline, film thickness was strongly dependent on the catalyzer
but indexing of the XRD pattern was only possible at 950  C, temperature, with thicker films being formed at higher catalyst
where the metastable k-phase of alumina was observed.31 temperatures. Unusually, however, the films were amorphous:
Atmospheric pressure CVD (APCVD) was also carried out normally films deposited at 1000  C show crystallinity with a
using 3, with the precursor being sublimed at 140  C and metastable alumina phase. A later study using mass
Precursor Chemistry Main Group Metal Oxides 1025

spectrometry to analyze the exhaust gases elucidated that the temperatures between 65 and 105  C in an autoclave. Clean,
catalyst allowed aluminum to separate from the AlMe3 pre- carbon-free films of amorphous alumina were obtained at all
cursor, prior to combining with O2 to form AlO and depositing temperatures as confirmed by XPS data.41
alumina onto the substrate. It was also discovered that high
substrate temperatures were not necessary, with deposition
occurring on a substrate which was not heated at all (room
1.33.2.3 Gallium Oxide Precursors
temperature).38 The same precursor combination was also Gallium oxide exists solely as the Ga(III) oxide, Ga2O3. Thin
used by Szymanski et al. to deposit Al2O3 films on silicon films of Ga2O3 are electrically insulating at room temperature,
substrates at ambient conditions. The method utilized was but become semiconducting above 450  C with their electrical
plasma-enhanced CVD (PECVD), with argon serving as the resistivity varying according to the concentration of reducing
carrier gas for the AlMe3, which was stored in a bubbler gases (e.g., CO and EtOH) in the atmosphere.42,43 When heated
at 1  C. A quadrupole mass spectrometer was used to analyze above 900  C, the electrical resistivity of the film becomes sen-
the emission from the plasma, with O, H, CO, Al, Ar, AlO, and sitive to the concentration of O2 in the atmosphere,44,45 thus
O2 being the prominent products detected. IR spectroscopy of gallium oxide thin films can function as a gas sensor for both
the resulting films confirmed the formation of alumina.39 reducing and oxidizing gases depending on temperature.
Finally, aluminum tris(diisopropylcarbamate) [Al(O2CNi Gallium oxide has many crystalline forms, but the most com-
Pr2)3] (5) was used as a single-source precursor for the deposi- monly encountered is the monoclinic form, often referred to as
tion of alumina by CVD and solvothermal methods. Lamb and the b-form. This is usually the result of annealing films at 900  C
coworkers synthesized the precursor by saturating a benzene or above, although crystalline monoclinic films have been grown
solution of diisopropylamine with CO2 before introducing at temperatures as low as 600  C.46,47 A rhombohedral form is
AlCl3. Continuous bubbling of CO2 through the reaction mixture sometimes observed at lower temperatures (500  C), although
eventually yielded a colorless solution with a white precipitate, most films grown at this temperature are amorphous, with con-
which was filtered and discarded. The solution was evaporated to version to the monoclinic form occurring around 700  C.48
dryness, affording precursor 5 in a 71% yield (eqn [3])40: A comprehensive review on single-source precursors to gal-
lium oxide covering the literature to the end of 2010 was
i
Pr2N recently published.49 For an in-depth analysis of single-source
O precursors to gallium oxide in the style of the aluminum sec-
O tion (Section 1.33.2.2), readers are directed to the review in
AlCl3 + HNiPr2(xs) + CO2(xs) Al
O
NiPr2 3
O O Bloor et al.49. What follows in this section is a brief overview
O covering the main classes of precursor to gallium oxide.
i
Pr2N 5 Single-source precursors to thin films of Ga2O3 can be
divided into two broad classes: b-diketonates and alkoxides.
Compound 5 was initially used in LPCVD experiments The b-diketonates are all of the form [Ga(bdk)3] (69) where
depositing onto silicon substrates at 450550  C. It was bdk b-diketonate (eqn [4]). These compounds are air and
thought that the octahedral coordination environment at moisture stable, owing to their nature as a six-coordinate octa-
aluminum in 5 and the clean decomposition pathway of the hedral species with a Ga:O ratio of 1:6. The stability of the
carbamate ligand (Scheme 1) would lead to the clean forma- homoleptic b-diketonates is evidenced from attempts to syn-
tion of alumina films at low temperatures. thesize complexes of the type [GaX(bdk)2] (bdk b-diketonate;
Films deposited from 5 at substrate temperatures of 500  C X Cl, H, Me): no evidence for the formation of the hetero-
were amorphous, but carrying out the deposition at 550  C leptic bis(b-diketonate) complexes was observed, with the
resulted in the detection of one peak in the XRD spectrum. This thermodynamically stable tris(b-diketonates) being the only
corresponded to the 1 1 3  phase of a-Al2O3, which is not products isolated.50 Some of the simpler diketonates, for ex-
commonly detected until >1000  C. Annealing the amor- ample, [Ga(acac)3] (6), are commercially available, albeit
phous films at 850  C led to the formation of d-Al2O3. Com- expensive, and especially so when the synthesis of the diketo-
pound 5 was also used in the solvothermal synthesis of nates from GaCl3 is straightforward (eqn [4]).33,51,52 Although
alumina. The precursor was dissolved in benzene and a silicon potential precursors of the type [GaMe2(acac)] have been syn-
wafer was immersed in the solution, which was then heated to thesized, they have not been used to deposit Ga2O3:

iPr N
2

O O C NiPr2
O O
O i
Al N Pr2 Al NiPr2
O O
O O
iPr i
Pr
i
Pr2N 5 O C N O C N
CHMe
H
H
H
Scheme 1 Decomposition pathway of compound 5.
1026 Precursor Chemistry Main Group Metal Oxides

R
Although these exist as either dimers or tetramers depending
R
M O
R
on the steric bulk of the alkoxide, they can be split into mono-
O O O
GaCl3 + 3 3 MCl Ga
O mers by coordination of a Lewis base (Scheme 2).54 This is
O
R R O
O
R
4 important for techniques such as CVD, which rely on the pre-
M = Li, Na R
cursors having good volatility.
R
Donor-functionalized alkoxides incorporate Lewis bases,
6: R = Me, acac; 7: R = tBu, thd
8: R = Ph, dbm; 9: R = CF3, hfac which enable the formation of monomeric complexes (e.g.,
1719, 22, and 23). Many different ligand architectures are
Gallium alkoxides can be further divided into two sub- plausible, but the most widely used have been ethanol-based
categories, namely, monodentate alkoxides and donor- ligands with either NMe2 or OMe Lewis bases in the
functionalized alkoxides. The former consist of simple gallium 2-position. These ligands can be attached to gallium in various
alkoxides such as methoxide and iso-propoxide (1014), ways, as summarized in Scheme 3. While it is possible to
which can easily be synthesized in a number of ways.53 obtain a wide range of ligands with varying chain lengths,

RO
OR
Me Ga
Me H 6 ROH RO
N RO R OR RO R OR
O Ga O Ga
Ga Ga
Ga OR O RO O OR
RO
[Ga(NMe2)3]2 RO R RO OR R
OR
Ga OR 13: R = iPr
10: R = CH(CF3)2
11: R = CMe2CF3 OR 14: R = tBu
12: R = CMe(CF3)2

Scheme 2 Synthesis of gallium alkoxides.

GaMe3 Me L L
O O
Me Ga O Ga Me Me Ga
L O
x HO L Me L

15: L = OMe 17: L = OMe


x = 1 or excess 18: L = NMe2
16: L = NMe2

GaCl3 CF3
Me2N CF3
2 NaH O
F3C CF3 Cl Ga
2 -2 NaCl O
NMe2 Me2N CF3
HO -2H2
CF3
19

Cl L
O 20: L = OMe
Cl Ga O Ga Cl 21: L = NMe2
L Cl
x=1
[Cl3-xGa(NMe2)x]2
L
x=2 O 22: L = OMe
Cl Ga 23: L = NMe2
NMe2 O
2x HO L
x=3
RO L
O 24: L = OMe
RO Ga O Ga OR 25: L = NMe2
L OR

Scheme 3 Gallium donor-functionalized alkoxides incorporating Lewis bases.


Precursor Chemistry Main Group Metal Oxides 1027

chain substituents, and Lewis base substituents, for conve- precursor, in combination with an oxygen plasma,61 to deposit
nience only two ligands will be used as representative exam- thin films of Ga2O3 on Si(100) substrates.62,63 The as-deposited
ples: HOCH2CH2NMe2 and HOCH2CH2OMe. films were found to be smooth (by atomic force microscopy
The reaction of donor-functionalized alkoxides with GaMe3 (AFM) analysis) but amorphous. However, after annealing at
affords either pure gallium mono-alkoxide products or a mix of 700  C, the films had started to crystallize and it was possible
gallium mono- and bis-alkoxide products, depending on the to obtain an XRD pattern which corresponded to b-Ga2O3.
ratio of ligand to GaMe3. A 1:1 ratio of reactants results in a ALD growth of Ga2O3 films was also achieved using [Ga
mono-alkoxide (15, 16), whereas an excess of alkoxide affords (NMe2)3]2 and water at substrate temperatures between 150
a mixture (17, 18). The formation of gallium tris-alkoxides by and 300  C.64 The as-deposited films were amorphous but
this method has not been observed.55 upon annealing between 700 and 900  C under a nitrogen
Reacting the sodium salt of a trifluoromethylated donor- atmosphere crystallized to b-Ga2O3 films.
functionalized alkoxide directly with GaCl3 has been observed
to afford an air-stable gallium bis-alkoxide complex 19.56
However, this method is specific to the fluorinated alkoxide
noted in Scheme 2. Attempts at making it general to all donor- 1.33.2.4 Indium Oxide Precursors
functionalized alkoxides led to difficulties in controlling the Although the chemistry of indium is not dominated by the 3
stoichiometry of the reaction and a mixture of mono- and bis- state to the same extent as the lighter members of group 13, with
alkoxides was isolated which could not be easily purified. a few commercially available In(I) compounds, thin films of
The formation and isolation of gallium mono-, bis-, and indium oxide still exist solely as the In(III) oxide, In2O3. These
tris-alkoxides are possible using the amine elimination route films of In2O3 belong to the TCO family of materials, which, as
(Scheme 2); indeed, all have been synthesized and used as the name suggests, are transparent to visible light and conduct
precursors.57,58 However, only the bis-alkoxides (22, 23) are electricity. The TCO properties of In2O3 can be improved in
actually monomers, with the mono- and tris-alkoxides forming various ways, but the most well known one is by doping with
dimeric oxygen-bridged species. While this is unsurprising for tin; indium tin oxide (ITO) is the industry standard for TCO
the mono-alkoxides (20, 21), where coordinative saturation of materials (Section 1.33.2.6). This gives In2O3 film applications
the gallium center is not achieved through the use of only one in areas such as solar cell devices and optoelectronics.
extra Lewis base, it is surprising for the tris-alkoxides (24, 25). The main crystalline form of indium oxide, and the one
Although crystallographic evidence for the formation of a which is most commonly encountered, is the cubic form.
dimer has not been obtained, indirect evidence from tech- Crystalline films form at much lower temperatures than for
niques such as mass spectrometry and IR spectroscopy indi- gallium oxide, with the onset of crystallization usually occur-
cates that the tris-alkoxide complexes are dimeric in nature ring around 300  C. However, substrate temperatures of up to
with a Ga2O2 ring at the center of the molecule. However, 600  C have been used, with 450  C proving to be most effi-
one recent article suggests that the formation of monomeric cient for indium donor-functionalized alkoxide complexes.
tris-alkoxides is possible, starting from the gallium mono- As is the case for gallium oxide precursors, a comprehensive
alkoxide dihydride dimer 26 and reacting with 2 equiv. of review covering the literature to the end of 2010 regarding
alcohol (eqn [5]).59 While the single-crystal X-ray dataset was single-source precursors to In2O3 was published.49 Readers are
merely sufficient to show the atom connectivity, it confirmed directed to this review for an in-depth analysis of single-source
the monomeric nature of complex 27 as a five-coordinate precursors to indium oxide (in the style of Section 1.33.2.2),
species with one dangling Lewis base. The 1H NMR spectrum including each individual precursor, in addition to deposition
of 27 was broad, indicating probable fluxionality on the NMR conditions and techniques used. What follows in this section is a
timescale, with the dangling amine exchanging with other general overview of the area of precursors to thin films of In2O3.
donor-functionalized ligands attached to the gallium center: Similarly to gallium oxide, single-source precursors to In2O3
can generally be divided into two categories: b-diketonates
and alkoxides. Fewer b-diketonates have been used for indium
H NMe2 Me2N oxide than for gallium, and those that have been employed
O 2 HOCH2CH2NMe2 O
H Ga Ga H Me2N turned out to have remarkable thermal stability. For example,
O O Ga 5
Me2N H Me2N
O
[In(acac)3] (28) does not sublime until 180  C.65 Attempts to
26 27 reduce the thermal stability of the homoleptic complexes by
synthesizing compounds, of the type [In(bdk)2Cl] (bdk b-
diketonate), were foiled by the thermodynamic stability of the
tris(b-diketonates) 28 and 29 which were isolated preferentially
Since 2000, ALD has not been used very often to deposit from all reactions (eqn [6])50:
films of Ga2O3. Most of the gallium-containing precursors that
have been used are derivatives of GaMe3 with either alkoxide or R

amide groups replacing one of the methyl groups. Lee et al. R R


O
used [GaMe2(OiPr)]2 as a precursor (along with H2O as oxygen 2 Li(acac) O O
In
source) to deposit gallium oxide using both ALD and CVD.60 InCl3 or
O O 6
2 Na(thd)
The films were stoichiometric Ga2O3 but were found to be -2 LiCl R O R
or
amorphous, as expected from the low deposition temperature. -2 NaCl R
The compound [GaMe2(NH2)]2 has also been used as an ALD 28: R = Me, acac; 29: R = tBu, thd
1028 Precursor Chemistry Main Group Metal Oxides

2In(HMDS)3 RO R OR 30: R = tBu


O In
+ In 31: R = CMe2Et
6ROH RO O OR 32: R = CMeEt2
R
33: R = CMe2iPr
HMDS = 1,1,1,3,3,3-hexamethyldisilazide

InMe3 Me L
+ O 34: L = OMe
Me In In Me
O 35: L = NMe2
L
HO L Me

Scheme 4 Synthesis of indium alkoxides.

Indium alkoxides can also be subdivided into monodentate more unusual precursor to In2O3 thin films is the In(I) com-
alkoxides and donor-functionalized alkoxides. As for the gal- pound [InCp].70 This can easily be made by reacting InCl with
lium case, donor-functionalized alkoxides will be represented LiCp, but it is also commercially available. It was initially used
by two generic examples: 2-dimethylaminoethanol and 2-meth- by Elam et al. in the ALD of In2O3, with O3 as oxidant and was
oxyethanol. The use of alkoxides in general has been extremely chosen because they found that indium b-diketonate com-
limited when compared to the case for gallium. This may in part plexes were not good precursors. However, Nilsen et al. suc-
be due to the fact that homoleptic monodentate indium alkox- cessfully used 28 as an ALD precursor with O3 or H2O as the
ides are not commercially available, unlike their gallium conge- oxygen source to deposit In2O3 onto Si(100) and glass.71
ners. Another issue is that many literature routes to homoleptic At substrate temperatures below 75  C, the films were amor-
indium alkoxides have been proven to form indium cluster phous, but films grown at 200  C and above were crystalline,
compounds with a central oxo anion, instead of well-defined with XRD analysis revealing that the expected cubic phase of
alkoxide complexes.66 However, perhaps the main drawback In2O3 had formed.
is that the chemistry used to synthesize gallium alkoxides
(both monodentate and donor-functionalized) is not always
applicable to indium, especially bis-alkoxide complexes of
1.33.2.5 Thallium Oxide Precursors
indium. Nonetheless, the amine elimination route does lead
to tris-alkoxide complexes of indium starting from indium tris- While the chemistry of the lighter group 13 elements is dom-
hexamethyldisilazide (Scheme 4: 3033).67 inated by the 3 oxidation state, with this being especially true
Whereas gallium mono- and bis-donor-functionalized of the oxides, thallium is rather different. It forms a range of
alkoxides can be made by reacting GaMe3 with a donor- compounds, including oxides, in both the 1 and 3 oxida-
functionalized alcohol, only mono-alkoxides of indium (34, tion states. Thallous oxide (Tl2O) is a hygroscopic, volatile
35) can be synthesized by reacting InMe3 with alcohols.68 The substance, thin films of which have limited usefulness because
reason for this is not clear, but it has not yet proven possible they readily hydrolyze to thallium hydroxide (TlOH), eventu-
to synthesize indium bis-alkoxide complexes of donor- ally absorbing atmospheric CO2 to form thallium carbonate,
functionalized alkoxides from the starting material InMe3. Tl2CO3.72
Bis-alkoxide complexes of gallium can be easily synthesized Thin films of thallium(III) oxide, Tl2O3, have received little
by employing the amine elimination route with a gallium attention, perhaps unsurprisingly given the toxicity of thallium
bis-dimethylamido chloride starting material. However, for compounds. However, the films do have potential applications
indium, the use of the amine elimination route has proven on account of their high optical transparency and low electrical
problematic because of the paucity of suitable indium precur- resistivity (70 mO cm). A prototype photovoltaic cell was even
sors. The compound [In(NMe2)2Cl]2 is thermally unstable and built using Tl2O3 as a protective layer over an electrode of
cannot be used as a starting material. Attempts to bulk up the n-silicon, using photoelectrodeposition of an aqueous solution
amide ligand in order to prevent decomposition centered of [TlOAc].73 Currently, however, the most important use of
around the use of the hexamethyldisilazide (HMDS) ligand. thallium oxide is as a component in high-temperature super-
However, when 2 equiv. of LiHMDS were reacted with InCl3, conductors: the material Tl2Ba2Ca2Cu3O10 has a Tc of 127 K.74
an unusual methyl migration from the silylamide group to Although these materials have been deposited using CVD
indium occurred, forming the dimeric species [In(Cl)Me methods (featuring thallium precursors such as [Tl(thd)]75)
(HMDS)]2 (36, see eqn [7])69: they are multimetallic oxides; thus, they fall outside the scope
of this chapter and will not be covered further.
Me R2 There are very few published routes to thin films of Tl2O3,
Cl
N
2InCl3 + 4LiHMDS In In which do not utilize commercially available starting materials.
Cl N Me 7 The most commonly used synthetic precursor is cyclopentadie-
R2 nyl thallium [TlCp] (37), an air- and moisture-stable yellow
36: R = SiMe3 solid which can be easily synthesized (Scheme 5), even though
it is slightly light sensitive and slowly decomposes upon expo-
Much like the case for gallium, there have been relatively sure to light. Although the initially reported synthesis reliably
few reports since 2000 concerning the ALD of In2O3. A slightly affords high yields of the product,76 a later modification from
Precursor Chemistry Main Group Metal Oxides 1029

Tl2(SO4) R Tl(OEt) However, the fluorinated b-diketonate complexes were found


+ + to have a much higher volatility, with a melting point of
NaOH Hexane
H H R H 2527  C for 41 and 3942  C for 40. Compound 41 was
used as a precursor in LPCVD experiments with argon as the
Tl carrier gas and O2 as a secondary oxygen source, depositing
37: R = H
crystalline Tl2O3 films on glass at a substrate temperature of
38: R = Me 430  C. Both nonfluorinated b-diketonates were also tried as
APCVD precursors, depositing crystalline Tl2O3 onto a MgO
Scheme 5 Synthesis of [TlCp]. substrate at 400  C.
Tl(I) coordination polymers have also been used as pre-
TlMe3 Me Me cursors to thin films of Tl2O3.80 Reacting TlNO3 with potas-
Tl 39 sium 3-nitrophenoxide (or 2,4-dinitrophenoxide) led to the
O O O O
isolation of crystalline air-stable white powders, which were
observed to be three-dimensional (3D) polymers from single-
crystal XRD studies. These were calcined at 600  C, affording
crystalline Tl2O3, with the nanostructure of the product
Tl2(CO3)
L depending on the ligand used in the coordination polymer.
Tl
O O 40: L = diglyme
O O
41: L = tetraglyme
F 3C CF3
1.33.2.6 Ternary Group 13 Oxide Precursors
F3C CF3
Some of the key applications of group 13 oxide films actually
Scheme 6 Synthesis of thallium b-dketonate complexes. require the use of impurity-doped metal oxides or ternary
metal oxides. This section presents a brief overview of the
Zanella et al., which avoids the use of water, has also recent developments involving precursor routes to thin films
appeared.77 The former method has been used by both Berry of these types of materials incorporating group 13 metal
et al.72 and Daolio et al.78 to synthesize [TlCp] as a precursor to oxides. For most optoelectronic devices such as flat panel
thin films of Tl2O3. displays, it is essential to use a transparent electrode consisting
The main advantage to the use of [TlCp] is its volatility at of a thin film of a TCO semiconductor. The development of
low temperatures. Both Daolio et al. and Zanella et al. used TCO films and their applications have been extensively
LPCVD to deposit Tl2O3. The precursor was sufficiently volatile reviewed including a panoramic review,81 surveys of current
such that, at a pressure of 60 mbar, it was necessary to heat TCOs,82,83 and discussions on the future of TCOs.84,85 At
[TlCp] to only 6070  C in order to get it into the gas phase. present, In2O3:Sn (ITO) films deposited via magnetron sput-
Berry et al. used an APCVD process, which required heating the tering deposition methods are in practical use for most thin-
precursor to a temperature of 125130  C in order to volatilize film transparent electrode applications. However, indium is a
it, but both methods reliably afforded thin films of Tl2O3 with scarce metal and the price of indium has risen steadily; hence,
O2 as an oxygen source. researchers are searching for indium-free TCOs. As of now,
It is possible to synthesize an analog of [TlCp] by adding a over 10 000 articles have been published on ITO alone and
methyl group to the cyclopentadienyl ring (Cp0 ). The com- what follows in this section is a brief overview of ITO and other
pound [TlCp0 ] (38) was reported by Zanella et al. starting TCOs; for more detailed information, readers are directed to
from thallium (I) ethoxide (Scheme 5), affording a product the reviews outlined above. Alternative TCOs include SnO2:F,
which was much more volatile than [TlCp]. However, one In2O3:Ga, and ZnO:Al.
significant drawback to this compound is the fact that it is Various methods including CVD,86,87 sputtering,88 dip-
much less stable toward O2 than the nonmethylated analog; coating,89 solgel,90 spray pyrolysis,91 and electrostatic spray-
thus, a different oxygen source has to be found in order for it to assisted vapor deposition92 have been used to deposit ITO
be a viable CVD precursor. films. The precursor mix employed is usually InCl3 and SnCl4-
The b-diketonate complexes [Tl(acac)], which is commer- 5H2O or [In(NO3)3] and hydrated stannic chloride and for
cially available, and [TlMe2(acac)] (39) which is not, but is solution-based routes the precursors are dissolved in ethanol
easily synthesized by reacting TlMe3 with 1 equiv. of Hacac or acetylacetone.93 However, Ni et al. used a precursor mix of
(Scheme 6), are both potential single-source precursors. [In(thd)3] and [Sn(acac)2] to deposit ITO films via LPCVD and
However, when used by Berry et al. oxygen gas was used in Mottern et al. used indium(III) acetate and [Sn(OtBu)4] in
the APCVD procedure as a secondary oxygen source. Likewise, 2-methoxyethanol to grow ITO films by spin coating.94 A
the compounds [Tl(hfac)(diglyme)] (40) and [Tl(hfac)(tetra- novel heterobimetallic single-source precursor, indium tin tri-
glyme)] (41) can potentially be used as single-source precur- tert-butoxide, [Sn(m2-OtBu)3In] (42), was recently utilized by
sors, but Malandrino et al. used O2 as a secondary oxygen Aksu et al. to prepare tin-rich mesoporous ITO films.95 Com-
source. The fluorinated b-diketonate complexes were synthe- pound 42 was synthesized from the reaction between InBr and
sized by reacting Tl2CO3 with Hhfac in the presence of either Na(OtBu)3Sn, in the presence of N,N,N0 ,N0 -tetramethylethyle-
diglyme or tetraglyme (Scheme 6).79 nediamine and after heating at 100  C for 24 h. The films were
The temperatures required to volatilize the nonfluorinated grown using solutions of 42 by spin- and dip-coating tech-
b-diketonate derivatives were slightly higher than for [TlCp], niques and were found to have a high and durable electrical
being 135140  C for 39 and 140145  C for [Tl(acac)]. conductivity and transparency. Many of the traditional routes
1030 Precursor Chemistry Main Group Metal Oxides

to ITO have resulting problems with phase segregation due to tin dioxide that is commonly used for gas sensors, as well as
the limited solubility of Sn in In2O3; however, this single- TCO applications. These oxides have been deposited using a
source approach allows for high control over the In/Sn molar variety of methods that can alter the final properties of the
ratio. Other dopants for In2O3-based TCOs include Sn, Ge, films. In most cases, commercially available precursors have
Mo, Ti, Zr, Hf, Nb, Ta, W, Te, F, and Zn,96 all of which been employed, for example, tin halides and organotin pre-
produced films with very good optical and electrical properties. cursors for SnO2, with the addition of an oxygen source (usu-
ally H2O, H2O2, O2, and O3); however, there are a few reported
tBu
examples of more sophisticated precursors. More commonly,
O tin oxide thin films are doped with other elements to improve
100 C certain properties of the film to make them more suitable for
InBr + Na(OtBu)3Sn Sn In application purposes. Examples of compounds of group 14 can
24 h 8
be found in Chapters 1.11, 1.18, and 1.19.
O O This section of the chapter has been subdivided into three
t t
Bu Bu parts, comprising germanium oxide, tin oxide, and lead oxide.
42 Although germanium is a metalloid rather than metal, it has
been included since there are no extensive reviews available
Gallium-doped indium oxide (GaxIn2xO3) is the reported
and reports on the deposition of germanium oxide are very
parent phase of a promising, relatively unexplored TCO
limited. Silicon, also a metalloid, has not been included,
family of materials. Indeed, gallium-doped indium oxide has
although a large volume of work has been reported on the
been shown to be an exceptional material for TCO applications
formation of silicon oxide films, much of it has been exten-
with transmittance that exceeds all other oxides.97 The GaxIn2
sively reviewed previously. These include a number of brief
xO3 (x 01.1) were grown by LPCVD using the volatile meta-
reviews,99,100 comprehensive reviews,101 and book chap-
lorganic precursors [In(thd)3] (29) and [Ga(thd)3] (7).97 Films
ters,102,103 on the deposition of silicon oxide films and readers
grown on quartz from 7 and 29 were smooth (root mean
are directed to these references for further information.
square roughness 5065 A) with a homogeneously Ga-
substituted, cubic In2O3 microstructure. More recently,
Knapp et al. utilized the aerosol-assisted CVD (AACVD) reac- 1.33.3.2 Germanium Oxide Precursors
tion of GaMe3, InMe3, and 6 equiv. of the donor-
functionalized alcohol, HOCH2CH2OMe, in toluene to de- Germanium oxide is of interest in both its amorphous form,
posit colorless, transparent galliumindiumoxide films at a GeOx, and its crystalline form, GeO2, for its optical and electrical
range of temperatures (350450  C).98 The optimum growth properties.104 Germanium oxide is a high k interlayer dielectric
temperature was found to be 450  C, which produced trans- material that enables deep submicron technology for the con-
parent films with a composition of Ga0.6In1.4O3 and glancing- tinued improvement of integrated circuits.105 It also has high
angle PXRD showed that a gallium-substituted cubic In2O3 carrier mobilities, which makes it particularly interesting for
lattice was adopted. Recent developments investigating poten- high-frequency applications.106,107 Thin films of germanium
tial replacements for ITO for optoelectronic devices include oxide can be produced in several ways including pulsed laser
zincindiumtin oxide, as well as aluminum-doped and deposition (PLD),108 thermal evaporation,109 magnetron sput-
gallium-doped zinc oxide.85,82 tering,104 solgel methods,110 photochemical vapor deposi-
tion,111 electron beam evaporation,112 and CVD.113 Most of
these techniques use germanium oxide as the precursor to
form the thin films.
1.33.3 Precursors for the Growth of Group 14 Oxides There are very few reports on the deposition of germanium
oxide thin films since 2000 and those that have been described
1.33.3.1 Introduction
utilized solgel, photochemical vapor deposition, or CVD to
Group 14 oxides have a vast range of technological applica- grow the films. Phani et al. report the use of germanium
tions and are used widely in everyday life from silicon dioxide, isoproproxide, [Ge(OiPr)4], to deposit thin films of germa-
or silica, which is widely used in electronics manufacturing, to nium oxide via the solgel method, as shown in Scheme 7.114

Ge(OiPr)4 + (C16H33)N(CH3)3Br acac


2-methoxyethanol

700/800 C
GeO2 sol GeO2 film
Spin coating

EtOH
Ge(OEt)4 + H2O

Scheme 7 Route to preparing germanium oxide sol from germanium alkoxides.


Precursor Chemistry Main Group Metal Oxides 1031

The resulting sol is then used to spin coat on Si(100) sub- amorphous and crystalline form for preparing semiconductor
strates followed by annealing at 800  C. The films deposited gas sensors,126 ion-sensitive field-effect transistors,127 dye-
were shown to be polycrystalline GeO2 in the hexagonal phase sensitized solar cells,128 solar cells with active layers from amor-
by PXRD. Jang et al. also reported the use of solgel to deposit phous silicon129 or IIVI compounds,130 solar-selective reflectors
germanium oxide thin films using tetraethoxyorthogermanate, for photovoltaics,131 catalysts for CO132 and CH4133 oxidation,
[Ge(OEt)4], as a starting material, as shown in Scheme 7.115 electrochemical oxidants of organic species,134 and lithium ion
The resulting sol was also spin coated onto Si(100) substrates batteries.135 Also high on the list are coatings for architectural
but annealed at 700  C. The GeO2 films deposited were, how- glass,136 and rigid137 and flexible138 electro-optical devices.
ever, found to be amorphous by XRD analysis. For SnO2 to be suitable for these applications, thin films are
Photochemical vapor deposition has been utilized to obtain generally required. The formation of SnO2 thin films has been
germanium oxide thin films.111 Tetraethoxyorthogermanate was achieved via radiofrequency magnetron sputtering,138 although
again used as the precursor to deposit the films onto silica sub- there are many other techniques that have also been utilized,
strates which were then radiated with Ar2*, Kr2*, and Xe2* which use SnO2 as a starting material as well as a number of
excimer lamps to produce germanium oxide thin films. Khan techniques that exploit the use of precursors. These techniques
et al. used LPCVD to deposit germanium oxide thin films using including mid-frequency dual magnetron sputtering,136 bipolar
solid germanium and oxygen as the metal and the oxygen pulsed magnetron sputtering,139 direct current magnetron sput-
source, respectively.113 The germanium was heated to vaporize tering,140 dual ion beam sputtering,141 electron beam evapora-
the element, which was then transported to the chamber, under tion,142 dual ion beam-assisted electron beam evaporation,124
pressure. On reaction with the oxygen source, GeO2 thin films PLD,143 atmospheric environment laser deposition,144 rheotax-
were then deposited on Si(100) heated substrates. ial growth and thermal oxidation,145 spray pyrolysis,146 ultra-
In order to enhance the optoelectronic properties, various sonic spray pyrolysis,147 solgel dip coating,148 deposition
elements have been doped into GeO2 including Cu, Ag, and from aqueous solutions,149 ALD,150 and a variety of CVD
Au.110,114 Moreover, germanium is much more commonly techniques including AP,151 low pressure (LP),152 ion beam
used with other elements to produce oxide thin films. For induced,153 plasma enhanced (PE),154 laser-induced,155 and
example, GeO2SiO2 is a commonly produced material and photo-induced.156 This section gives an overview of research
used for optoelectronic devices,116 whereas TeO2GeO2K2O that employs precursor reactions to form SnO2 thin films.
is used for optical wave guides and acousto-optic devices.112 The most commonly used starting materials to precursors to
GeOPbO is also a material that has received a lot of attention SnO2 are anhydrous or hydrated tin halide compounds which
due to photonic applications, since it presents low absorption are usually refluxed with an alcohol to form tin alkoxide com-
in the visible and IR regions, small cutoff phonon energy, and pounds. Thus, SnCl2157 or SnCl22H2O158 was refluxed with
high linear and nonlinear refractive index.117,118 Overall, ger- ethanol,159 iso-propanol,148 or tert-butanol160 and the hydrated
manium oxide is not a material that receives much attention product was used as a solgel for spin161 or dip coating.162 A
and there is very little in the way of precursor chemistry to this base can be added to speed up the precipitation of the tin
oxide; however, when incorporated with other elements, the alkoxide by the addition of ammonia,163 triethanolamine,164
resulting materials have useful properties and are used in op- or ammonium hydroxide.158 Brezesinski et al. also reported on
toelectronic and photonic applications. an evaporation-induced self-assembly process that incorporated
the solgel/dip-coating method using SnCl4 in ethanol and the
amphiphilic block-copolymer template (H(CH2CH2CH2(CH)
1.33.3.3 Tin Oxide Precursors
CH2CH3)89(OCH2CH2)79OH).165 The tin alkoxide was then
Tin oxide can be found in many forms including a-SnO, dissolved in a solvent, such as ethanol,159 water,158 or acetyla-
b-SnO, SnO2, Sn2O3, and Sn3O4. The most common form is cetone166 to prepare the sols. Tin tartrate (from hydrous SnCl2
tin dioxide or stannic oxide, SnO2, which is also the form that and tartaric acid) in ethanol167 and tin 2-ethylhexanoate, [Sn
tin oxide is found as a mineral (cassiterite). Tin dioxide has a (O2CCH(C2H5)C4H9)2], in hexane168 as a single-source precur-
tetragonal rutile structure and thin films are often found to be sor have also been reported.167 Films have been deposited on
amorphous or polycrystalline but can also be epitaxial. As a quartz,158 silica,166 glass,169 and patterned surfaces157 which are
thin film, tin oxide has a wide bandgap of 3.7 eV at room then annealed in air between 300 and 900  C to crystallize the
temperature and is an n-type metallic oxide semiconductor119 resulting SnO2 films.
with high transparency (85%),120 and very good electrical The pyrosol process is a method for film deposition on a
conductivity and chemical stability.121 Tin oxide is often heated surface, based on precursor solutions passing through a
doped with fluorine122 or antimony123 to improve conductiv- spray nozzle142 or by an aerosol produced by ultrasonic atom-
ity and additionally is commonly used to dope indium oxide ization.147 It is a low-cost process that produces high-quality
films to make ITO,124 which is one of the most widely used films for TCO applications. Precursor solutions are sprayed or
TCOs in industry (Section 1.33.2.6). The morphology and atomized via a carrier gas onto a heated substrate to obtain
surface state of the SnO2 thin films can play an important uniform thin films. Precursors commonly in use are readily
part in the final characteristics of the film and so a precise available compounds, typically tin halide compounds. The Sn-
control of the microstructure is required.125 This can be containing precursors, such as SnCl4,170 SnCl22H2O,171 and
obtained by carefully selecting the techniques used to deposit SnCl45H2O,172 were dissolved in solvents including distilled
the thin films as well as the choice of precursor. water,147 ethanol,142 methanol,171 and iso-propanol.173 Okuya
Currently, tin dioxide is a material of considerable interest et al. reported the use of tetra-n-butyltin(IV), SnnBu4, dissolved
for a number of applications. The material is useful in its in H2O2174 and Aguilar-Leyra et al. utilized di-n-butyltin(IV)
1032 Precursor Chemistry Main Group Metal Oxides

diacetate in ethanol175 as alternative nonhalide precursors. The substrates were mainly utilized as well as porous alumina154 and
precursor solutions were atomized and transported through a a-Al2O3 (012)176 and the substrate temperatures ranged from
nozzle using a carrier gas at flow rates of 35 ml min1. The 200 to 700  C.
precursor solutions were sprayed at the heated substrates, Organotin compounds, such as tetramethyltin, have also
which include glass and quartz, at temperatures of been used to deposit thin films of tin oxide. Lancock et al. used
200500  C. The resulting films were found to be of uniform tetramethyltin, SnMe4, to deposit tin oxide by laser-assisted
thickness and crystalline rutile SnO2 had been grown. CVD using O2 as an oxygen source and depositing onto alu-
The majority of precursors for ALD and plasma-assisted mina substrates at room temperature, 150, and 300  C.155 The
deposition of SnO2 films are tin halides. ALD was used by same precursor, SnMe4, was utilized by Tamura et al. where
Sundqvist et al. to deposit SnO2 using SnCl4 with the oxygen SnO2 films were grown via photochemical CVD using an O2
sources H2O176 and H2O2.177 Alternatively, SnI4 has been used (containing O3) carrier gas as the oxygen source.156 The films
in ALD along with O2 as the oxygen source.177,178 Elam et al. were then irradiated using a mercury lamp and exposed to UV
deposited SnO2 using an ALD process of tetrakis(dimethyla- radiation. Supothina used tin 2-ethylhexanoate as a precursor
mino) tin, [Sn(NMe2)4], with H2O2.179 Dibutyl tin acetate has to deposit SnO2 films via photochemical CVD,189 whereas
also been used as a precursor in plasma-assisted ALD.180 Films Huang et al. used dibutyltin di-acetate as a precursor with O2
of SnO2 were deposited on glass, silica (100), or a-Al2O3 (012) as a carrier gas via PECVD with RF powers of 0.41.5 kW on Si/
substrates via ALD at temperatures of 50750  C. Those films SiO2 wafers.190
grown below 350  C were mostly deposited on glass and were In general, tin alkoxide precursors have been widely used
amorphous. In contrast, films deposited on a-Al2O3 (012) and they do have the advantage of being single-source and do
at higher temperatures (typically 600  C) formed epitaxial not contain any SnX (X halide) or SndC bonds, thus elim-
rutile SnO2. inating contamination from these elements. AP191 and
CVD of SnO2 films has been investigated by many groups LP191,192 CVD (pressures of 15 Torr) have been utilized to
and a range of precursors, most of which are commercially deposit thin films of SnO2 onto glass heated at 250400  C
available, have been utilized to deposit the films. Van Mol using [Sn(OtBu)4] as a precursor. Generally, films deposited
et al. reported vapor pressures of commonly used tin precur- below 400  C were found to be amorphous. Those deposited
sors, which is important information when attempting to above 400  C were analyzed as polycrystalline rutile SnO2.
choose a volatile precursor necessary for a CVD process.181 However, when using the a-Al2O3 substrates, epitaxial SnO2
The tin precursors investigated included monobutyltin was observed.188 The majority of precursors to SnO2 using the
trichloride [SnBuCl3], tin tetrachloride SnCl4, monomethyltin CVD process were commercially bought; however, there are a
trichloride [SnMeCl3], dimethyltin dichloride [SnMe2Cl2], few reports of more sophisticated precursors, which are de-
trimethyltin chloride [SnMe3Cl], and tetramethyltin [SnMe4]. scribed below.
The enthalpy of evaporation determined for the various tin There are a few precursors that have been used by other
precursors is given in Table 1 and shows that SnCl4 and methods than those described above that are worth mention-
[SnMe4] have the lowest DHvap pressures at 37.8 and 33.7 kJ ing. Liquid flow deposition188,193 has been used to deposit
mol1, respectively. SnCl45H2O dissolved in HCl at a flow rate of between 0.3
There are many reports on the use of tin halide compounds and 10 ml min1 at 80  C onto silica wafers. Lee et al. used a
to deposit SnO2 thin films via CVD. Since 2000, there have been precursor solution consisting of SnCl4 dissolved in acetonitrile
reports using SnCl4,182 SnCl22H2O,183,184 SnCl45H2O,153, as an ink to print precursor material onto SiO2/Si substrates.194
185187
and SnI4.176,188 All of the CVD methods require an The resulting films were then annealed at 500  C producing
oxygen source, such as O2154,176,182,183,185188 and air,184,186 as polycrystalline rutile SnO2 films. Tin dioxide films have also
carrier gases or the addition of ethanol in AACVD.184 Other been formed from SnS films. Glass substrates were dipped
CVD techniques used with these tin halide precursors include successively into solutions of Na2S and SnCl2 which produced
APCVD,182,183,186 LPCVD (using pressures of 98 Torr),176 and SnS thin films.195 These films were then annealed in air at
PECVD (using RF powers of 60 W154 and 100150 W185). Glass 400  C oxidizing the films to a mixture of Sn2O3/SnO2.
Electrodeposition has been used in several ways to deposit
tin oxide thin films: SnCl4 which is reacted with a viscous
Table 1 Enthalpy of evaporation of organotin and tin halide solution of poly(ethylene oxide) and deposited onto Si/SiO2
precursors181 wafers196 and an acidic solution of SnSO4 with prior O2 bub-
bling has been deposited onto ITO glass197 by electrode-
Precursor DHvap (kJ mol1) Temp. range of
position. Additionally, SnCl22H2O dissolved in HCl/KCl
measurements (C)
mixture which was bubbled with O2 prior to film growth via
SnBuCl3 (l) 58.8  0.8 70145 electrodeposition.198 Butyl-rhodamine B was added as a
SnCl4 (l) 37.8  0.4 040 structure-directing agent to electrodeposit a series of SnO2
SnMeCl3 (s) 61  2 2040 rutile, nanocrystalline thin films with different morphologies
SnMeCl3 (l) 46.1  0.8 6090 and porous structure onto glass and titanium substrates.
SnMe2Cl2 (s) 77.6  0.8 60100 There are few reports in the literature on the synthesis of
SnMe2Cl2 (l) 53.5  0.6 100130 precursors to tin oxide. The majority of the precursors used are
SnMe3Cl (s) 61  2 020
simple and commercially available compounds that have been
SnMe3Cl (l) 49.0  0.3 4085
mentioned previously. Chi et al.199 have reported the synthesis
SnMe4 (l) 33.7  0.2 025
and CVD of a range of bis(b-diketonate)tin(II) compounds, as
Precursor Chemistry Main Group Metal Oxides 1033

shown in eqn [9]. Compounds 4348 exist as monomers and The ethyl formate group bonds via the oxygen in the cis
the structure of 46 was determined via single-crystal XRD, position.
which showed that the molecule is monomeric in the solid
Cl
state with the central tin atom adopting a distorted trigonal
Cl Cl
bipyramid geometry. O H Sn H
SnCl4 + 2
O O
R H O
O Cl O
R O
Na
O O O
SnCl2 + 2 Sn
R R 49
-2 NaCl O
O 10
R
R 9 The in situ reaction, shown in eqn [10], was explored using
APCVD with nitrogen as a carrier gas by Talaty et al., where the
43: R = R = Me, acac
reaction took place in the gas phase and was compared to
44: R = R = CF3, hfac
45: R = Me, R = CF3, tfac depositions using compound 49 as a single-source precursor to
46: R = C3F7, R = tBu, fod thin films of tin dioxide. Films were deposited onto glass sub-
47: R = CF3, R = Ph, btfac strates heated to 560  C for optimum film growth. Tin dioxide
48: R = CF3, R = 2-thienyl, ttfac films grown by both routes were found to have very few differ-
ences and so the in situ method was utilized for further studies
for its ease of use. The tin dioxide films were also doped with
Compounds 4345 were selected for use as precursors for 2,2,2-trifluoroethyl trifluoroacetate to make SnO2:F films using
LPCVD since they can be readily evaporated at ambient tem- varying amounts of the precursor (Section 1.33.3.5). The growth
peratures under reduced pressure. The precursors were rate was explored in order to optimize the film thickness for TCO
heated to around 35  C before being allowed to enter the depo- applications, which needs to be in the region of 400010 000 A.
sition chamber either under dynamic evacuation (system pres- It was found that a flow rate of 0.81.2 l min1 was needed to
sure ca. 0.1 Torr) or with a carrier gas of O2 (system pressure ca. obtain a thickness in that range. SnO2 and SnO2:F were analyzed
100 Torr). The deposition temperatures ranged over 300700  C by XRD and SEM analysis. Both films formed crystalline films
at 50  C intervals. Films were deposited on glass substrates and and had similar morphology; however, the SnO2:F films have a
the results of the LPCVD experiments are summarized in Table 2. slightly larger grain size which is thought to account for lower
The films deposited using compounds 4345, as single-source resistivity and high mobility.
precursors (i.e., without the addition of a carrier gas), resulted in Tin dioxide thin films are very useful materials for a variety
the formation of polycrystalline tin films. The deposition of Sn of applications as they are conductive and visibly transparent
rather than tin dioxide was thought to be the result of the SndO thus perfect for use as TCOs. Precursor and substrate choice,
bonds breaking during deposition, which is also consistent with as well as the technique utilized, can be important for fine
mass spectroscopy fragmentation. Only when using compounds tuning the final properties of the film. As described above,
4345 in the presence of an O2 carrier gas did the LPCVD result techniques frequently used include solgel, spray pyrolysis,
in the deposition of tin dioxide films and these were crystalline and CVD. Tin halide compounds and an oxygen source are the
above 400  C for 44 and 450  C for 43 and 45. The resulting most commonly used precursors as they are cheap, easy to
SnO2 films consist of continuous, round grains and the grain handle, and readily available. Organotin and tin alkoxides are
size increases with increasing temperature as observed by SEM also utilized but are less frequently reported. More sophisticated,
and AFM. synthetically designed precursors are seldom observed in the
Talaty et al. synthesized an alternative tin dioxide precursor, literature.
cis-[SnCl4{OC(H)OC2H5}2] (49),200 as outlined in eqn [10].
Compound 49 was prepared via the reaction of SnCl4 and
1.33.3.4 Lead Oxide Precursors
2 equiv. of ethyl formate in hexane resulting in the formation
of colorless crystals in a good yield (70%). Single-crystal XRD Lead oxide can be found in many forms including a-PbO
of 49 confirmed the monomeric nature of the complex as a (litharge) and b-PbO (massicot), a-PbO2 (scrutinyite) and
six-coordinate species with a distorted octahedral geometry. b-PbO2 (plattnerite), and Pb3O4 (minium).201 Litharge,

Table 2 Summary of CVD conditions and results for compounds 4345

Precursor Carrier gas Deposition temp ( C) Deposition rate (A min1) Film characterization XRD

43 600700 750900 Polycrystalline Sn


O2 350600 180600 Amorphous (<400  C) polycrystalline SnO2 (>450  C)
44 500600 120200 Polycrystalline Sn
O2 300600 20150 Amorphous (<350  C) polycrystalline SnO2 (>400  C)
45 500600  C 180300 Amorphous
O2 300600  C 50300 Amorphous (<400  C) polycrystalline SnO2 (>450  C)
1034 Precursor Chemistry Main Group Metal Oxides

plattnerite, and minium have tetragonal crystal phases, whereas however, the use of laser, plasma, and liquid delivery CVD
massicot and scrutinyite have orthorhombic structures. With lead has also been reported. For LPCVD, the precursors were heated
oxide, PbO, both modifications have very low electrical conduc- to elevate into the vapor phase and transported with a carrier
tivity and possess interesting semiconducting and photoconduct- gas and an additional O2 source. The lead oxide films were
ing properties. Therefore, PbO has potential applications of grown on a range of substrates, including silicon(100),220
industrial importance in imaging devices, electrophotography, SiO2-coated silicon,220 and Pt-coated Si/SiO2 at temperatures
electroradiography, and for laser technology.202 Thin films of of 350700  C.218 The lead oxide thin films formed were gen-
lead monoxide are of interest as antireflection coatings in the erally polycrystalline PbO, but a mixture of the litharge and
production of detectors,203 and in the fabrication of semiconduc- massicot forms, as well as rarer occurrences of scrutinyite and
tor gas sensors.204 Lead dioxide is also of interest as PbO2 anodes Pb metal, was also observed.
have received much attention because of their structural, mor- Dai et al.221 reported the use of PbCl2 as a precursor using
phological, optical, and mechanical properties and their potential LPCVD, as shown Scheme 8. A temperature of 600800  C was
applications in wastewater treatment,205,206 ozone generation,207 used to get PbCl2 into the gas phase and argon and nitrogen were
analytical sensors,208 electro-winning of metals,209 and battery used as carrier gases. The oxygen source comes from an O2/H2O
electrodes.210 The substantial growth in new avenues such as mixture and films were deposited on silicon(100) wafers at sub-
telecommunication networks, electronics, computers, and so strate temperatures of 500700  C with reactor pressures of
forth, has raised new challenges for PbO2 batteries. PbO2 elec- 0.2 Torr. Polycrystalline PbO thin films were obtained and the
trodes are also applied in industrial processes such as an energy- mechanism for its formation from PbCl2 was thought to follow
conversion process, recycling, and environmental treatment.211 It the reactions shown in Scheme 8. Lead oxide films were also
is well known that PbO2 exhibits excellent chemical stability, deposited via PECVD using [PbEt4]/O2222 and by laser-assisted
high conductivity, large overpotential, and chemical inertness CVD of compounds 51223 and [PbEt(OCH2C(CH3)3)].224 In
for electrolysis in an acid medium. addition, liquid delivery MOCVD has been exploited using 51,
Lead oxide and lead dioxide thin films have been obtained dissolved in ethylcyclohexane, with an O2 source.225 The lead
by a variety of techniques, such as thermal evaporation,212 oxide films were deposited on the substrates, Pt/SiO2/Si and
exposing lead films to RF oxygen plasma or oxygen,213 laser- Ir/IrO2/SiO2/Si.
assisted deposition,204 atomic layer epitaxy,214 ALD,215 and The typical precursors used to form lead oxide thin films are
metal-organic CVD (MOCVD).216 Most of these techniques 51 and PbEt4. However, there are a few reports describing more
use preformed lead oxide to deposit thin films; however, ALD sophisticated lead oxide precursors, which are summarized
and MOCVD use precursor chemistry to deposit thin films, below.
which are explored in this section. Lead b-diketonate compounds have been used as precursors
Harjuoja et al. report the use of a variety of lead-based to lead oxide thin films and a range of compounds were devel-
precursors to deposit lead oxide thin films using ALD.215 oped.216 The synthetic routes to these lead b-diketonate com-
Three different precursors are used, including lead diethyl- pounds using a variety of b-diketonate ligands is shown in eqn
dithiocarbamate [Pb(S2CNMe2)2] (50), lead 2,2,6,6-tetra- [11].216,226 Krisyuk et al. used thermogravimetric analysis (TGA)
methyl-3,5-heptadione [Pb(thd)2] (51), and tetraphenyllead, to investigate the decomposition of compounds 51 and 5358,
PbPh4, along with an ozone oxygen source. Films were depos- and the order of volatility was (obtained from the data on the
ited using compounds 50, 51, and PbPh4 on silicon(100) sub- saturated vapor pressure in the sublimation region) found to be
strates at temperatures of 150400  C and pressures between 57 > 51 > 53 > 56 > 54 > 58. Compounds 51, 54, 56, and 57
1.5 and 2.25 Torr using nitrogen as a carrier gas. On using were chosen as precursors for use in LPCVD. Depositions using
compound 50 as the precursor, only PbS2 thin films were compounds 51, 54, 56, and 57 were carried out at temperatures
deposited, whereas 51 and PbPh4 resulted in the formation of 350600  C using silica(001) and silica(111) substrates in the
of polycrystalline PbO2 thin films. Lee et al. reported the ALD presence of an additional O2 source. Compounds 51 and 54
of lead oxide films using alternating cycles of lead bis(3-N,N- afforded polycrystalline PbO films, whereas 56 and 57 resulted
dimethyl-2-methyl-2-propanoxide) [Pb(dmamp)2] (52) and in the formation of lead thin films, especially above 500  C
H2O depositing on Ir/IrO2/SiO2/Si substrates.217 Compound which is above the melting temperature of lead.
52 was heated to 126  C and allowed to pass into the reaction Mass spectrometry was used to investigate the reaction
chamber where the substrates were heated to 200  C and the mechanism of the deposition of compound 51 to PbO. Com-
system was at 0.50.8 Torr. Cycles were subsequently purged pound 51 was found to be monomeric in the gas phase and the
with argon before H2O was passed through the system as the study showed that lead oxide was formed by two parallel
oxygen source. Films deposited from 52 and H2O were found routes, as shown in Scheme 9. The first stage of the thermal
to be a mixture of polycrystalline PbO and Pb metal. decomposition of 51 is thought to involve the opening of the
CVD is the most common way of depositing lead oxide thin chelate rings of thermally excited molecules.227
films and typical precursors used are 51,218,219 PbEt4,220 and Hedinger et al. reported the use of a lead alkoxide precursor
[PbEt(OCH2C(CH3)3)].218 Various CVD techniques have been to deposit lead oxide thin films.228 The trinuclear lead alkoxide
employed for the deposition, most commonly LPCVD; [Pb3(H3tdci)3]5H2O (59) (tdci 1,3,5-trideoxy-1,3,5-tris

PbCl2 + 1/2 O2 PbO PbCl2 + H2O


Cl2 2 HCl
Scheme 8 Formation of PbO from lead dichloride.
Precursor Chemistry Main Group Metal Oxides 1035

R1 R2

O O O O
PbL2 + 2 Pb
2 LH O O
R1 R2

L = CH3CO2 or NO3 R1 R2
51: R1= R2= tBu
(thd) 11
53: R1= R2= CH3 (acac)
54: R1= C(CH3)3, R2 = C(CH3)2OCH3 (zis)
55: R1= CH3, R2 = CF3 (tfac)
56: R1= C(CH3)3, R2 = CF3 (pta)
57: R1= R2= CF3 (hfac)
58: R1= R2= C6F11 (dhfac)

PbO(s) + CH3COC(CH3)3(g) + C(CH3)3C(O)CH=CH(CH3)3(g) + CH2=C(CH3)CH=CO(g)


Route 1

[Pb(thd)2]
51
Route 2
PbO(s) + Hthd(g) + (CH3)3CC CC(O)C(CH3)3(g)

Scheme 9 Decomposition routes of 51 to lead oxide.

OH OH
OH N
H2O, NEt2 12
+ Pb(NO)3 [Pb3(H3tdci)3]5H2O
N N 60 C
59
tdci

(dimethylamino)-cis-inositol) was synthesized via the reaction N


of Htdci with lead nitrate in water, as shown in eqn [12].
Single-crystal XRD confirmed that 59 was trinuclear and
showed that the compound adopts a sandwich-like structure N
where the three lead atoms are encapsulated by two triply N
deprotonated ligand molecules (Figure 1). Each lead atom in
O
59 is coordinated to four oxygen and two nitrogen atoms of the O O
two tdci ligands, forming one 6-membered and two 5-membered
Pb
chelate rings, and all six deprotonated oxygen atoms of the Pb
two tdci ligands act as bridges. The two cyclohexane residues
O Pb
together with the 12 methyl groups bound to the nitrogen
atoms are directed to the outside, while the polar alkoxo groups
O
together with the metal cations are hidden in the inside of the
O
molecule. The rather rigid and compact (almost spherical)
structure with its hydrophobic surface, together with the lack N
of charge, generates a volatile compound that is soluble in N
organic solvents such as dichloromethane or acetone but insol-
uble in water.
Compound 59 was used as a precursor to deposit lead oxide N
thin films via LPCVD. The precursor was heated to 260  C and
the chamber was under a pressure of 16 Torr. Depositions were Figure 1 Structure of compound 59. Hydrogen atoms omitted for clarity.
carried out at 300600  C onto a range of substrates including
stainless steel and copper, and silver-, gold-, or copper-coated
silicon quartz and silicon substrates. Helium was used as a substrates formed polycrystalline PbO thin films containing
carrier gas and O2 was added to the gas phase mixture. Thin mixtures of the litharge and massicot phase as well as various
films of PbO deposited from 59 onto quartz and silicon were metal/lead type compounds from reaction of the precursor
amorphous. However, those films deposited on the metal with the substrate.
1036 Precursor Chemistry Main Group Metal Oxides

Lead oxide thin films are most commonly deposited in the evaporation and an excimer laser-assisted metal-organic
PbO form with mixtures of the a-tetragonal litharge phase and deposition method.240 Kololuoma et al. used spray pyroly-
the b-orthorhombic massicot phase. The most common pre- sis to deposit SnO2:Sb thin films using the alkoxide pre-
cursors in use are [Pb(thd)2] and [PbEt4] with an O2 oxygen cursors [Sn(OiPr)4] and [Sb(OiPr)3] with methacrylic
source; however, other precursors do exist. acid.241 However, there are no reports of more complex
precursors and none incorporating a SnOSb fragment
for use as a single-source precursor.
1.33.3.5 Precursors to Ternary Group 14 Oxides Numerous other elements have been doped into tin oxide
Tin dioxide is commonly doped with other elements to thin films to attempt to improve the electronic properties,
modify the qualities of the film, such as to improve sensi- including Ag,175 Au,242 Ca,243 Ce244 and CeO2,245 Co,246
tivity, selectivity, and stability as well as conductivity and Cu,247 Er,248 Fe,246 GeO,70 Li,249 Ni,239 Os,240 Pd,250 Pt,251 and
optical transmittance. Fluorine and antimony are frequently Ta.154 Various properties of the films are modified on addition of
used as dopants in SnO2 thin films and there is extensive these dopants including variation of film morphologies. Of these
literature on fluorine-doped tin dioxide (SnO2:F; FTO) thin materials TCO properties have been improved (Ag, Ce, Er, Li, Pd,
films due to their use as TCOs. FTO is the second widely Pt, and Ta) and others expand the range of gases that can be
used TCO material after ITO, mainly in solar cells where detected for gas sensor applications: SnO2:Ag-propane; SnO2:
high temperatures are required for device fabrication. There Ca-ethanol; SnO2:CeO2-H2S and CH4; SnO2:Pd-H2252; SnO2:
has been extensive research in this area and a comprehen- Pd-H2S253 and O2.254,255
sive review was published in 2005.229 In most cases, pre- Lead oxide ternary or higher materials are currently of
cursors for the formation of thin films of FTO have high interest. Fabrication of lead-based ferroelectric thin
included low-cost tin halides or organotin compounds films, such as PbTiO3, (Pb,La,)TiO3 (PLT), and Pb(Zr,Ti)
with the addition of a fluorine source, typically NH4F and O3 (PZT), has been extensively investigated with the aim of
HF. There are few reports of more sophisticated precursors, applying them to IR sensors, nonvolatile random access
although Cachet et al. used the compound [Sn(bdk)2 memories (ferroelectric random access memory (FeRAM)),
(OtAm)F] (60, bdk acac; 61, bdk thd) to deposit FTO and dynamic random access memories.217 A good review
films via spin coating and spray pyrolysis techniques.122 on PZT ceramics is reported in the book section Piezoelectric
PZT Ceramics.256 Various deposition processes, such as
R RF sputtering,257 ion-beam sputtering,258 solgel,259 laser
ablation,260 and MOCVD,261,262 have been employed to
R
fabricate high-quality films. The precursors which are typi-
O
cally used in the deposition of the films include [Pb(thd)2],
O
F [PbEt(OCH2C(CH3)3)], [Zr(thd)4], [Zr(OiPr)4], [Zr(OtBu)4],
Sn [Ti(thd)2(OiPr)2], [Ti(OEt)4], and [Ti(OiPr)4].218
OR
O
O
R
1.33.4 Precursors for the Growth of Group 15 and
R 16 Oxides
60: R = Me, R = tAm 1.33.4.1 Introduction
61: R = tBu, R = tAm
Thin films of the binary group 15 and 16 oxides have limited
Antimony is also doped into tin oxide thin films, which properties in comparison to the corresponding group 13
can change the electronic properties of the films.123,230 As and 14 oxides (see Chapters 1.12, 1.20, and 1.21 for exam-
with SnO2 and SnO2:F, common precursors to SnO2:Sb ples of compounds from these group). For example, antimony
include tin halides: anhydrous SnCl2,231 as well as hydrated oxide finds use in catalysis and gas sensor devices and bismuth
SnCl22H2O232 and SnCl44H2O,233 with SbCl3 being the oxide is of interest in high Tc superconductors and potentially
common source of antimony. These precursors are usually for fuel cells. There appear to be no reports on the growth of
dissolved with the aid of an acid for the tin precursor and a arsenic oxide films, although As2O3 has been observed as a
base for the antimony halide before being utilized in the minor impurity phase at the surface of arsenic-containing
deposition of SnO2:Sb films by solgel methods,158 thermal semiconductor films, such as gallium arsenide (GaAs). This
evaporation,234 or spray pyrolysis.235 There are reports of section of the chapter has been subdivided into three parts,
other precursors to deposit thin films of SnO2:Sb by the which include antimony oxide, bismuth oxide, and tellurium
solgel method, such as using SnC2O4 as the tin precursor, oxide. The focus is on the chemistry of precursors to the thin
with SbCl3 and citric acid and triethanolamine as the films, although mention is made of techniques, such as
solvent236; SnCl2H2O and Sb2O3237; [Sn(OBu)4] and APCVD and ALD, which tend to utilize simple, commercially
[Sb(OBu)3].238 Epifani et al. reported the use of SnF2 and available precursors in combination with a secondary oxygen
SbF3 to deposit thin films of SnO2:Sb by thermal evapora- source. Some discussion of compounds that have been synthe-
tion using distilled water as the solvent.239 There is also a sized as potential precursors to these materials is given, since
report of the use of tin 2-ethylhexanote and a Symetrix Sb film deposition using single-source precursors for these ele-
solution precursor for the deposition of SnO2:Sb by thermal ment oxides is rather limited.
Precursor Chemistry Main Group Metal Oxides 1037

1.33.4.2 Antimony Oxide Precursors ammonia gas in ethanol solvent; however, TGA analysis
revealed it to be a poor candidate for CVD of Sb2O3 films
The chemistry of antimony oxide is almost entirely dominated
due to premature decomposition:
by the largely stable antimony 3 oxidation state (Sb2O3),
of which there are two distinct polymorphic forms: the high- [Sb(NMe2)3] + 3 ROH Sb
temperature cubic a-Sb2O3 (>570  C) and the lower-temperature -3 HNMe2 OR
RO
b-Sb2O3. However, other antimony oxides exist, including anti- OR
mony pentoxide (Sb2O5) and diantimony tetroxide (Sb2O4). The 62; R = C6H3Me2-2,6
applications of antimony oxide coatings are rather limited to
13
catalysis, opacifying agents, and gas sensor devices. CVD studies
detailing the growth of antimony oxide films are rather scarce, Molloy et al. also synthesized a series of tris(N,N-dialkylcar-
with only three or four examples found in the literature. The bamato)antimony(III) complexes, [Sb(O2CNR2)3] (64, R Me;
formation of antimony oxide from single-source precursors is 65, R Et; 66, R iPr).266 Compound 64 was prepared via a
also limited; so an overview of compounds synthesized as poten- carbonyl insertion into the SbNMe2 bond of trisdimethylami-
tial precursors is also given in this section. doantimony [Sb(NMe2)3] using dry ice (CO2) vapors, as shown
The first study concerning the deposition of antimony oxide in Scheme 10. In contrast, 65 and 66 (the ethyl and di-isopropyl
films via CVD was carried out by Badawy in 1990,263 via a CVD- derivatives), were prepared via the reaction of SbCl3 and the
spray technique consisting of antimony pentachloride in an corresponding amine (diethylamine or diisopropylamine) in
ethyl acetate solution which was sprayed onto glass substrates toluene followed by bubbling through CO2 gas (Scheme 10).
at 400  C to yield Sb2O5 films. Similarly, amorphous Sb2O3 Single-crystal XRD showed that 64 exists as a weakly bound
films were deposited via the APCVD reaction of antimony pen- dimer, whereas its diethyl and diisopropyl analogs were found
tachloride and ethyl acetate on glass substrates and gas sensors at to be monomeric (Figure 2). Compound 64 was then
550 and 600  C.264 The films were identified as Sb2O3 from XPS employed as a single-source precursor to Sb2O3. LPCVD of
measurements and displayed a notable response to reducing 64 produced highly crystalline cubic Sb2O3 films at a substrate
gases, such as ethanol, at an operating temperature of 400  C. temperature of 380  C.
Much work regarding precursor synthesis and deposition of
antimony oxide films was carried out by Molloy and coworkers
from 2002 onward, beginning with a report of the first struc- R = Me
Sb(NR2)3 + 3CO2 [Sb(O2CNR2)3]
turally characterized monomeric antimony(III) alkoxides [Sb
(OC6H3Me2)3] (62) and [Sb(OEt)5.NH3] (63).265 Compound 64, R = Me
62 is soluble in most solvents and was synthesized via an 65, R = Et
+ 3 CO2 66, R = iPr
alcoholamine exchange using tris(dimethylamido) anti-
mony(III), [Sb(NMe2)3], and 2,6-dimethylphenol in hexane,
as shown in eqn [13]. TGA studies of 62 revealed a clean one- R = Et or iPr
SbCl3 + 6R2NH Sb(NR2)3 + 3 R2NH2Cl
step weight loss starting at 75  C and completing by 500  C
with a residual mass consistent with the formation of Sb2O5. Scheme 10 Synthesis of tris(N,N-dialkylcarbamato)antimony(III)
Compound 63 was synthesized via a reaction of SbCl5 and complexes.

N
N O

O O
O
O Sb
N
O
O
N Sb O

O O O
O
N N

Figure 2 Structure of compound 64. Hydrogen atoms omitted for clarity.


1038 Precursor Chemistry Main Group Metal Oxides

Molloy et al. also deposited cubic Sb2O3 on glass sub- R


strates between 500 and 700  C via the APCVD of [Sb O O O
(OEt)3] (67) and [Sb(OnBu)3] (68).267 Initially, a secondary Sb(OEt)3 + 3 Sb
R R -3 EtOH
oxygen source was not used; however, its use led to deposi- O 14
3
tion of oxygen-rich Sb6O13 using 67 as a precursor at a depo- R
sition temperature of 700  C. The use of both 67 and 68 70: R = R = tBu, thd;
resulted in the deposition of antimony metal as an impurity -2 EtOH
71: R = tBu, R = C3F7, fod
phase in the films. Using a dual-source approach, the same
group deposited metallic antimony and antimony oxide Attempts at synthesizing [Sb(hfac)3] from 67 yielded an
thin films using the metalorganic precursors 64, 67, 68, and unexpected dimeric 3,4-dihydro-2H-pyran product, whereby
[Sb(OCH2CMe3)3] (69) on glass substrates via AP- and LP- the two hfac ligands combined to bond directly to a
CVD.268 The majority of the films deposited were mixed [Sb(OEt)] moiety, possessing the empirical formula [Sb(OEt)
phase, some of which contained antimony metal along with (hfac)2] (75) (Figure 3).
antimony oxide despite the use of O2 as an oxidizing gas The ligand exchange reaction of [Sb(OEt)3] with 1 or 2
during deposition. When no oxidizing gas was used, metallic molar equivalents of the appropriate diketone yielded the
antimony was deposited. Pure sentarmontite Sb2O3 was de- heteroleptic complexes [Sb(OEt)2(fod)] (76) and [Sb(OEt)
posited using 67 at 150300  C; films deposited above (thd)2] (77), respectively, whereas refluxing [Sb(OEt)5.NH3]
400  C led to mixed-phase films. Overall, it was observed with 1 equiv. of Hthd in toluene yielded [Sb(OEt)4(thd)] (78;
that the use of different precursors had little effect on the eqns [15][17]). The structures of 70, 71, and 77 were reported
resulting films; however, the use of 64 and 69 resulted in as monomeric, and the antimony(V) compound 78 contains
deposition of pure sentarmonite films at much higher sub- the antimony atom in an octahedral coordination geometry.
strate temperatures compared to using compound 67. TGA studies revealed that although the homoleptic complexes
Homoleptic antimony b-diketonates, [Sb(thd)3] (70) and 70 and 71 were volatile, they displayed premature weight
[Sb(fod)3] (71), and heteroleptic diketonates, [Sb(OEt)4(thd)] losses due to hydrolysis in air. APCVD using 70 and AACVD
(72), [Sb(OEt)(thd)2] (73), and [Sb(OEt)2(fod)] (74), were using 71 and 75 all proved unsuccessful in depositing anti-
also synthesized as potential precursors to antimony mony oxide or antimony-containing films.
oxide.269 Compounds 70 and 71 were synthesized via a ligand
exchange using [Sb(OEt)3] and 3 molar equivalents of the free -2 EtOH
Sb(OEt)3 + 2 Hthd Sb(OEt)(thd)2
diketone in either hexane or toluene (eqn [14]): 15
77

Sb
O

O
O
O O
O
O

O
Sb

Figure 3 Structure of compound 75. Hydrogen atoms omitted for clarity.


Precursor Chemistry Main Group Metal Oxides 1039

-EtOH ion conductivity of any material,275 making it suitable as a


Sb(OEt)3 + Hfod Sb(OEt)2(fod)
16
76
possible electrolyte in solid oxide fuel cells. Furthermore, the
electronic bandgap of Bi2O3 is 23.2 eV, which has resulted in
-EtOH research into its use as a photocatalyst for degradation of
Sb(OEt)5.NH3 + 2 Hthd Sb(OEt)4(thd)
-NH3 17 pollutant dyes276 and water splitting.277 Recently, phases of
78
bismuth oxide have also seen use in dielectric,278 ferroelec-
Tetraphenylantimony phenylacetylacetonate [Ph4Sb{OC tric,279 multiferroic,280 and gas-sensing materials.281
(Me)CPhC(Me)O}] and tetraphenylantimony thiobutylacety- There are many techniques that have been reported to
lacetonate [Ph4Sb{OC(Me)CSC(Me)O}] were synthesized by deposit thin films of bismuth oxide. These include CVD
the reaction of pentaphenylantimony with phenylacetylace- LPCVD, AACVD, direct-liquid-injection (DLI) CVD, APCVD
tone or thiobutylacetylacetone in toluene under reflux.270 and ALD, sputtering, solgel processes, spray pyrolysis, dip
These colorless complexes are stable in air and soluble in coating, screen printing, and spin coating. This section gives
most solvents, and contain the central antimony atom in a an overview of the film deposition experiments that have
distorted octahedral environment. These complexes were not utilized single-source precursors and a discussion of the well-
investigated for deposition of antimony oxide films. known dual-source CVD routes to bismuth oxide films. It will
Thin films of Sb2Ox were deposited via the ALD reaction of become apparent that although there are a wide variety of
triisopropylantimony SbiPr3 and O3 on silicon wafers at 200 methods to deposit such films and a similarly large collection
and 300  C.271 XPS studies indicated the presence of the penta- of well-defined molecular compounds to choose from, the
valent oxide Sb2O5 at the surface of the film, with elemental number of suitable single-source precursors is in fact extremely
antimony found underneath during depth profiling. In contrast, limited, and the reasons for this are discussed. However, vola-
the ALD reaction of SbiPr3 and SbMe3 using H2O as a co- tile single-source precursors containing a preformed BiO
reactant resulted in no film growth. Bachmann et al. used [Sb bond would be ideal for deposition of bismuth oxide, as this
(NMe2)3] in conjunction with O3 to form Sb2O5 films,272 in would provide a much simpler route to obtain such materials,
order to investigate the suitability of this precursor to deposit eliminating any possibility of complex side reactions in the gas
antimony oxides and sulfides (requiring H2S as a co-reactant) phase together with the reduction in the use of oxygen gas at
via ALD. Amorphous Sb2O5 films were deposited between 120 high substrate temperatures.
and 270  C on silicon substrates and porous alumina mem- There are numerous examples of dual-source CVD routes to
branes, resulting in Sb2O5 nanotubes after dissolution of the bismuth oxide, most of which require a bismuth source and
membrane matrix. Elemental analysis using atomic absorption oxygen gas or plasma as the reactive gas. Bismuth halides to-
spectroscopy suggested that the composition of the films was gether with oxygen gas have been shown to deposit amorphous
Sb2O5, which was also supported by mass spectrometry studies. bismuth oxide films on glass substrates using APCVD at a variety
There are very few reports detailing the synthesis of anti- of substrate temperatures.282 As predicted, the use of BiI3 as the
mony oxide coatings via solgel methods. However, Bohra bismuth source led to an impurity BiOI phase observed in the
investigated the synthesis of some novel ketoximate-modified XRD pattern at substrate temperatures between 600 and 800  C.
antimony(III) alkoxides for use as solgel precursors to Sb2O3 Similarly, Schuisky and Harsta283 demonstrated the use of BiI3
and Sb2O4.273 Hydrolysis of [Sb(OiPr)3] followed by annealing at and oxygen to deposit oxygen-deficient bismuth oxide
500  C yielded sentarmonite Sb2O3 exclusively. However, the (Bi2O2.33) and b-Bi2O3 films on SrTiO3(100) and MgO(100)
reaction of [Sb(OiPr)3] with a range of oximes was said to form substrates via LPCVD. Only at substrate temperatures above
monomeric complexes of the type [Sb(OiPr)3n{ONC(CH3) 600  C was the deposition of iodine-free bismuth oxide films
R}n] which yielded Sb2O3 and Sb2O4 after solgel processing achieved. The solid precursor, BiI3, was maintained at 200  C
at 500  C. during deposition. Kim et al. used the extremely pyrophoric
alkylbismuth liquid precursor, trimethylbismuth BiMe3, to de-
posit 1D nanostructured a-Bi2O3 films at 450  C using an oxy-
gen reactive gas.284 Due to its high volatility and pyrophoricity,
1.33.4.3 Bismuth Oxide Precursors
the precursor was maintained at 5  C during deposition.
The chemistry of bismuth oxide is almost entirely dominated As a consequence of its low air and moisture sensitivity,
by the largely stable bismuth 3 oxidation state (Bi2O3), of triphenylbismuth, BiPh3, is the most commonly used dual-
which there are a number of distinct crystallographic poly- source CVD precursor to bismuth oxide films.285 Similarly,
morphs (a, b, g, d, and o) that have been reported. The low- [Bi(o-tol)3] and [Bi(p-tol)3] have been shown to be useful
temperature a- and high-temperature d-phases are stable while bismuth precursors and their gas-phase transport mechanisms
the others are metastable. Sub-stoichiometric phases including have been studied extensively.286 Tondello et al. deposited
Bi2O2.33, Bi2O2.75, and BiO have been characterized and are phase-selective Bi2O3 on SiO2 and Al2O3 substrates at 420  C
commonly found as impurity phases in samples of Bi2O3. using BiPh3 and oxygen gas via LPCVD.287 At a system pressure
Interest in the synthesis of thin films of bismuth oxide and of 6 mbar and at low gas flow rates, the b-phase was deposited,
bismuth oxide-containing materials grew during the late 1980s whereas mixed a- and b-phase films were grown at higher flow
with the discovery of a family of high Tc superconductors rates. The crystalline phase obtained depends strongly on the
Bi2Sr2CanCun1O2n6x which contain two BiO layers sand- oxygen flow rate and on the nature of the substrate. Recently,
wiched between SrO, CuO2, and Ca layers.274 The drive to Caussat288 used a fluidized-bed MOCVD procedure at AP to
develop cheap, renewable energy sources led to the discovery deposit mixed-phase bismuth oxide films on the surface of
that the metastable d-Bi2O3 phase possessed the highest oxide alumina particles.
1040 Precursor Chemistry Main Group Metal Oxides

There are numerous examples of potential single-source reaction of [Bi{N(SiMe3)2}3] and 3 molar equivalents of the
precursors that have been described in some detail by Mehring free alcohol in diethyl ether. Although the synthesis was first
in his comprehensive review in 2007.289 For an in-depth anal- reported in 1993 by Hermann,298 the molecular structure and
ysis of single-source precursors to bismuth oxide, readers are use in thin film deposition were only confirmed in 2001.
directed to that review. What follows below is a brief overview Compound 81 is particularly volatile, and when dissolved in
covering the main classes of precursors to bismuth oxide. The heptane was shown to deposit bismuth oxide films in conjunc-
basic requirements for incorporation of oxygen into a mole- tion with oxygen on silicon substrates at 250550  C. Jones and
cule using sterically bulky ligands to inhibit oligomerization coworkers described one deposition using 81 as a single-source
have led to the development of three main types of potential precursor, whereby no reactive gas was added to obtain a film.
single-source precursors to bismuth oxide: The resulting bismuth oxide films were low in carbon contam-
ination and growth rates appeared to be constant over a wide
1. Alkoxides, [M(OR)3], R alkyl, aryl, donor-functionalized,
temperature range. The decomposition properties of 81 suggest
CX3 (X halogen).
that it has excellent compatibility for use as a co-precursor with
2. b-Diketonates, [M(R1COCHCOR2)3], R alkyl, aryl, CX3
strontium and tantalum alkoxides for the deposition of ferro-
(X halogen).
electric strontium bismuth tantalate (SBT) films.
3. Carboxylates, [M(O2CR)3], R alkyl, aryl, CX3
Bismuth tert-butoxide, [Bi(OtBu)3] (80), has generally been
(X halogen).
regarded by researchers as an unsuitable precursor to bismuth
The first synthesis of bismuth alkoxides was reported in oxide owing to its high air and moisture sensitivity. However,
1960 by Mehrotra and Rai290; however, structural characteri- Blackman299 and coworkers have recently deposited phase-
zation of a bismuth alkoxide was only reported in 1990 by selective Bi2O3 films on glass substrates via LPCVD of 80
Buhro with the synthesis of the polymeric bismuth methox- without a reactive gas. Substrate temperatures of 425500  C
yethoxide [Bi(m-OCH2CH2OMe)2(OCH2CH2OMe)]1 (79) via were used, and the system pressure and carrier gas flow rates
alcoholysis of bismuth amide [Bi(NMe2)3].291 A further study were varied. This study showed that the volatility of this pre-
by Hubert-Pfalzgraf and coworkers in 1991292 investigated the cursor is intermediate between [Bi(thd)3] (82) and 81, and its
synthesis of bismuth alkoxides first via the alcoholysis of the decomposition pathway suggests clean formation of Bi2O3,
less sensitive bismuth silylamide [Bi{N(SiMe3)2}3], and possibly as a result of a b-hydride elimination process. The
second from the metathesis reaction between bismuth halides main advantage of using 80 for film growth via CVD is its
and sodium alkoxides. Compound 79 was found to be poly- ability to be used in conventional MOCVD apparatus and
meric and not volatile, whereas [Bi(OtBu)3] (80) was volatile, evaporators; therefore, its use is not confined to DLI-CVD.
but at the time predicted to be polymeric in the solid state. Kou The films produced in this study were used to photo-oxidize
et al. recently prepared several bismuth aryl alkoxides via the water using sacrificial reagents in order to highlight the poten-
alcoholysis of [Bi{N(SiMe3)2}3],293 whereas Knispel et al. syn- tial of Bi2O3 for photocatalytic water splitting.
thesized a range of bismuth allyl oxides via alcoholysis of 80 The range of structurally characterized bismuth(III)
and also via salt metathesis reactions starting from BiCl3 and b-diketonates found in the literature that do not contain bulky
sodium allylates.294 Highly fluorinated alkoxides of the type aromatic substituents are relatively low in comparison to the
[Bi(OCH(CF3)2)3] were synthesized via the reaction of BiCl3 alkoxides, and hence only one such molecule has been used as a
with the in situ generated NaOCH(CF3)2295,296; however, these CVD precursor to Bi2O3 films. Bismuth tetramethylheptanedio-
compounds decompose upon heating to form BiOF. The reac- nate ([Bi(thd)3] 82), despite containing an excess of oxygen
tion of BiPh3 and pentafluorophenol (C6F5OH) in refluxing within the coordination sphere of bismuth, has been used in
toluene also yielded the dimeric bismuth pentafluorophenox- conjunction with oxygen to deposit amorphous bismuth oxide
ide complex [Bi(OC6F5)3.C7H8)]2. The various synthetic routes films on silicon substrates between 240 and 435  C.300
to bismuth(III) alkoxides are summarized in Scheme 11. Although compound 82 possesses a lower decomposition tem-
Alkoxides of bismuth appear to exhibit poor solubility, perature in comparison to bismuth halides and alkylbismuth
poor volatility, and high air and moisture sensitivity. Jones compounds, it has poor thermal stability, undergoing prema-
and coworkers297 synthesized the donor-functionalized mono- ture weight loss according to many TGA studies which limits its
meric bismuth alkoxide [Bi(mmp)3], (81; Figure 4) via the use to DLI-CVD apparatus.286 The first reported synthesis of a

BiCl3 + 3 MOR [Bi(OR)3]


- 3 MCl
M = Li, Na, K
R = Me, Et, iPr, iBu (80), OCPh3, CH2CH2OMe (79)

[Bi(OR)3] + 3 ROH [Bi(OR)3] [Bi(NR2)3] + 3 ROH


- 3 ROH - 3 HNR2
R = Me, SiMe3

[BiPh3] + 3 C6F5OH [Bi(OC6F5)3]


- 3 C6H6

Scheme 11 Common synthetic routes to bismuth(III) alkoxides.


Precursor Chemistry Main Group Metal Oxides 1041

O Bi
O

O
O

Figure 4 Structure of compound 81. Hydrogen atoms omitted for clarity.

BiCl3 + 3 MR [BiR3] [Bi(NR2)3] + 3 RH


- 3 MCl - 3 HNR2
M = Li, Na, K R = thd (82)
R = acac, thd (82), fod (83), hfac (84) R = Me, SiMe3

[BiR3]
BiPh3 + 3 RH
- 3 C6H6
R = fod (83), hfac (84)

, hexane
BiPh3 + 2 RH [BiPhR2(L)]
- 2 C6H6 + L
R = hfac
L = MeCN, DMSO, THF, etc.
Scheme 12 Various synthetic routes to bismuth(III) diketonates.

bismuth(III) diketonate was compound 82, published by The reactor temperature was maintained at 400450  C using a
Hubert-Pflazgraf in 1991.292 The compound was synthesized quartz-halogen lamp and 83 was heated to 90  C. No carrier or
via a salt metathesis reaction of BiCl3 and Na(thd) and the oxidizing gas was used. Analysis of the resulting brown-colored
volatile product (82) was purified by sublimation (110  C, film revealed that it consisted of bismuth 73%, carbon 15%, and
104 mmHg), although attempts to grow single crystals via oxygen 12%, with carbon levels increasing toward the hottest
sublimation led to decomposition. area of the reaction chamber; however, all the films had surpris-
Brooks et al.301 synthesized a number of volatile bismuth ingly low fluorine contamination (below detector limit). The
diketonates intended for MOCVD application. The reaction of crystal structure of 84 was reported by Dikarev et al. in 2005 as
the free ligand with BiPh3 in refluxing toluene yielded [Bi(fod)3] monomeric and it was described as a useful reagent in the
(83) and [Bi(hfac)3] (84). It was reported that the same syn- synthesis of heterobimetallic bismuth-transition-metal com-
thetic procedure when using the thd ligand yielded no reaction plexes.302 The same group synthesized a range of phenyl bis-
due to its lower acidity, and, the reaction with HTfac produced a muth b-diketonate complexes of the type [BiPh(hfac)2(L)] from
mixed phenyl/diketonate complex. The authors utilized 83 in refluxing BiPh3 with 2 equiv. of hexafluoroacetylacetone, but
a hot-wall LPCVD reactor to produce bismuth films which were only able to grow single crystals with the addition of
deposited on the walls of the reactor and on pyrex substrates. coordinating solvents including MeCN, Me2CO, THF, DMA,
1042 Precursor Chemistry Main Group Metal Oxides

DMSO, and PhCN (L).303 The synthetic routes to bismuth b- compounds, and any vaporization is usually accompanied by
diketonates are summarized in Scheme 12. some decomposition, which has made these complexes virtu-
The synthesis and decomposition study of a number of bis- ally unusable for most CVD processes. There appear to be no
muth(III) carboxylates were carried out by Pisarevsky to find references in the literature to the use of bismuth carboxylates as
suitable precursors to bismuth-containing superconductors.304 single- or dual-source precursors to bismuth oxide films;
Bismuth acetate [Bi(O2CCH3)3] (85) was prepared via reaction however, their use in binary and ternary oxide materials
of bismuth oxide Bi2O3 with acetic acid in the presence of acetic synthesized via solution deposition techniques is more
anhydride. Detailed experimental procedures were not given; commonplace.
however, it was reported that 85 can further react with a variety There are few examples of the growth of bismuth oxide
of carboxylic acids to yield other bismuth carboxylates. Indeed, films by ALD, owing to the general trend of poor thermal
bismuth(III) 2,2-dimethylpropanoate, [{Bi(O2CCMe3)3}4] (86), stabilities of bismuth precursors which such a deposition pro-
was synthesized via a ligand exchange reaction between 86 and cess seeks to avoid. The ALD reaction of BiPh3 and O3 resulted
2,2-dimethylpropanoic acid and purified via sublimation in a in deposition of dark and patchy films, possibly composed of
sealed ampoule possessing a temperature gradient between 120 metallic bismuth,307 and the use of H2O2 (instead of O3) also
and 160  C. The structure of compound 86 was shown to be proved unsuccessful.308 Vehkamaki et al.309 synthesized a
composed of isolated tetrameric [Bi(O2CCMe3)3]4 groups.305 range of bismuth(III) amido and thioamido complexes to
The solvent-free synthesis of a range of bismuth(III) carboxylates assess their suitability for the growth of ferroelectric BiTiO
was published by Andrews in 2006.306 The bismuth tri- films in conjunction with suitable titanium precursors. The
substituted carboxylates were synthesized via refluxing BiPh3 in bismuth silylamide [Bi{N(SiMe3)2}3] was chosen for further
toluene with a host of carboxylic acids possessing different pKa study due to its high volatility and thermal stability, resulting
values as well as in solvent-free conditions. Reaction of BiPh3 with in deposition of BiOx films using H2O as a reactant. However,
2-picolinic acid resulted in the formation of only the di- poor reproducibility in forming the binary bismuth oxide
substituted tetrameric complex [PhBi(2-(C5H4N)CO2)2]4 via phase was encountered. The same group reported the syntheses
both routes. In contrast, reaction with p-nitrobenzoic acid yielded and structures of a number of bismuth(III) alkoxides as
the tri-substituted complex via reflux in toluene and the di- potential ALD precursors for bismuth oxide.310 The use of
substituted complex [PhBi(p-O2NC6H4CO2)2]n (87) under [Bi(OtBu)3] (80) has been suggested for the ALD of bismuth
solvent-free conditions. The structure of compound 87 was oxide but proved unsuccessful in this methodology due
found to be polymeric, as shown in Figure 5. to decomposition of the precursor. The structures of 80 and
The volatility of the bismuth carboxylate complexes is [Bi(OCiPr3)3] were solved by single-crystal XRD; however, only
rather low in comparison to the alkoxide and the diketonate the alkoxide [Bi(OCMe2iPr)3], in conjunction with an H2O co-
reactant, was suitable for ALD of bismuth oxide films due to its
comparatively higher thermal stability. This precursor melts at
40  C and an evaporator temperature of 85  C was employed.
Films grown at 150  C were amorphous, whereas those grown
above 200  C contained an unidentified Bi2O3 phase. On
crystallization from toluene single-crystal XRD showed that
dimeric [Bi2O(OCMe2iPr)4]2 (88) was formed (Figure 6).

N
1.33.4.4 Tellurium Oxide Precursors
The common stable oxide of tellurium is tellurium(IV) oxide,
Bi
N which has two polymorphic forms: orthorhombic b-TeO2 (tell-
urite) and tetragonal a-TeO2 (paratellurite), with the a form
converting to the b form under high-pressure conditions or at
N Bi N
high temperatures. The main use of tellurium oxide is found in
acousto-optical materials, as the acousto-optical figure of merit
for single-crystal paratellurite is 1.2  1015 s3 g1 in the visible
N Bi N region of the electromagnetic spectrum one of the largest for
transparent materials. This value, along with its stability, dura-
Bi bility, wide bandgap, and high dielectric constant, leads to
N potential uses in numerous optical applications. Most thin-
film deposition studies of tellurium oxide have made use of
N tellurium(IV) alkoxides, and these are discussed later.
CVD studies of tellurium oxide are extremely scarce. There
appear to be only two reports in the literature of the synthesis
of TeO2 films via CVD methods, both by Moiseev et al., and
employing the same organotellurium precursors, dimethyltel-
lurium TeMe2 and diethyltellurium TeEt2, for the formation of
Figure 5 Structure of compound 87. Hydrogen atoms omitted for ZnOTeO glasses as refractory materials in optical fibers.311,312
clarity. Deposition of crystalline TeO2 and Zn2Te3O8 powders was
Precursor Chemistry Main Group Metal Oxides 1043

O
O
O
Bi
O

O
Bi O
Bi
O
Bi
O
O
O

Figure 6 Structure of compound 88. Hydrogen atoms omitted for clarity.

carried out between 420 and 650  C, and further heat treat- and 600  C. Mixtures of TiO2, a-TeO2, TiTe3O8, and metallic
ment led to the formation of glasses. tellurium were present at films annealed at 500 and 600  C,
The solgel chemistry of TeO2 has, in comparison, been and those heated at 350  C consisted of metallic tellurium
studied in more detail. Hodgson et al.313 synthesized films of only. The bandgap for the amorphous film heated at 450  C
TeO2 via a solgel process incorporating tellurium(IV) iso- was calculated as 3.29 eV.
propoxide, [Te(OiPr)4] (89), in isopropanol, followed by ad- Ikeda et al.317 synthesized BaOTeO2 films via a solgel
dition of 1,3-propanediol and nitric acid as a precursor route using an air-stable tellurium(VI) precursor. The precursor
solution. After dip coating the samples in the solution, the was synthesized via the reaction of orthotelluric acid (H6TeO6)
films were annealed at 80600  C in air; films heated below and ethanol in a sealed silica tube at 150  C for 12 h, followed
280  C were amorphous and those heated at 340  C contained by reflux and subsequent distillation to obtain an ethanolic
mixtures of metallic tellurium, a-TeO2, and b-TeO2 from XRD solution of tellurium(VI) ethoxide. The solution was added to
analysis. In contrast, films heated at 450  C consisted purely of aqueous barium acetate and spin coated on glass and Pt sub-
paratellurite a-TeO2. It was noted that solutions consisting of strates to yield BaOTeO2 films after annealing. Only films
pure 89 in isopropanol were extremely sensitive to hydrolysis heated at 550  C were crystalline and contained XRD peaks
in air, forming a white precipitate within seconds of exposure. ascribed to TeO2, BaTe2O6, and BaTe2O5.
Coste et al.314 also used compound 89 in an isopropanol/citric Problems that were encountered when using extremely
acid solution to form crystalline TeO2 powders via the solgel moisture-sensitive tellurium alkoxides were overcome by Wei
method. Heat treatment at 250  C yielded metallic tellurium; et al. via a nonhydrolytic solgel process to synthesize thin films
at 330370  C, mixtures of metallic tellurium, a-TeO2, and of TeO2.318 The group used tellurium(IV) 1,2-propylene digly-
b-TeO2 were formed, and at 400  C pure a-TeO2 was formed. collate [Te(O2C3H6)2], synthesized via the reaction of tellurium
Compound 89 was also utilized in conjunction with stabilizers dioxide and 1,2-dipropylene glycol in the presence of catalytic
such as acetylacetone, 1,3-propandiol, and acetic acid to con- amounts of p-toluene sulfonic acid under reflux conditions.
trol precursor hydrolysis, before dip coating glass substrates in Films were obtained via spin coating on glass substrates fol-
the solution followed by drying.315 Acetylacetone and acetic lowed by postdeposition annealing. Heating at 450  C led to
acid were found to be unsuitable as stabilizers as they form crystallization of a-TeO2, whereas heating at 300  C led to me-
insoluble reaction products, notable metallic tellurium. The tallic tellurium; those heated at 350 and 400  C were composed
solution of 89 in 1,3-propanediol effectively suppressed hy- of mixed a- and b-TeO2 and tellurium metal. Lower heating
drolysis of the precursor and the resulting films were com- temperatures resulted in amorphous films.
posed of crystalline a-TeO2 after annealing at 380  C. The syntheses of a range of volatile homoleptic monoden-
Solutions of tellurium ethoxide [Te(OEt)4] in 1,2- tate tellurium(IV) alkoxides have already been discussed by
propanediol and ethylene glycol have also been demonstrated Bradley319 in his comprehensive review of metal alkoxides
as suitable solgel precursors to films of TeO2TiO2 in con- and are not covered in detail here. However, more recently a
junction with [Ti(OiPr)4] as the titanium precursor.316 Films range of donor-functionalized tellurium(IV) alkoxides were
on glass substrates were synthesized by dip coating the glass synthesized by Fleischer and coworkers320 via the same alco-
slides in the sol followed by drying, then heating between 350 holysis procedure in benzene, using 89 as a starting material
1044 Precursor Chemistry Main Group Metal Oxides

and utilizing equimolar amounts of donor-functionalized al-


cohols as ligands. The alkoxides [Te(OiPr)3(OCH2CH2NMe2)],
[Te(OiPr)3(OCH2CH2OMe)], [Te(OiPr)3(OCH2CH2SMe)],
and [Te(OCH2CH2NMe2)4] were synthesized via this route. O
Related dichloridotellurium(IV) alkoxides and trichloridotel- O
lurium(IV) alkoxides were synthesized via the reaction of TeCl4
and the related silylated alcohol Me3SiOCH2CH2XMen (X N, O
n 2; X O or S, n 1). The trichloridotellurium(IV) alkox- Ti
ides, [TeCl3OCH2CH2NMe2] (90) and [TeCl3OCH2CH2OMe]
O*
(91), and the dichloridotellurium alkoxide, [TeCl2(OCH2- O
CH2OMe)2] (92), were synthesized in this manner (eqn [18]). Bi O
TeCl4 + n Me3SiOR [TeCl4-n(OR)n] O
-n Me3SiCl
90; n = 1; R = CH2CH2NMe2
91; n = 1; R = CH2CH2OMe
92; n = 2; R = CH2CH2OMe
Ti
18
O O
The volatilities and decomposition products of the com-
pounds 9092 were not investigated; however, the investigators O
noted that the donor atom L in the alkoxide ligand facilitates a
TeL donoracceptor interaction which stabilizes the chlorido-
tellurium compounds and reduces the reactivity of the tellurium
center toward nucleophiles. Similarly, binary mixtures of
[Te(OMe)4], [Te(OiPr)4], [Te(OMe)3Cl], and [Te(OiPr)3Cl]
Figure 7 Structure of compound 93. Hydrogen atoms omitted for
could be produced from stoichiometric amounts of TeCl4 and clarity.
[Te(OiPr)4] via ligand exchange and redistribution.321

centers, leading to a six-coordinate titanium center in a distorted


1.33.4.5 Ternary Group 15 Oxide Precursors
octahedral coordination (Figure 7). The mixed-metal ethoxides,
A broad range of applications are possible for bismuth oxide- [BiTi2O(OEt)9] and [Bi4Ti3O4(OEt)16], were also prepared using
based ternary and higher oxide materials, particularly in the [Ti(OEt)4] by varying the hydrolysis ratio. Pure bismuth titanate
fields of ferroelectrics, multiferroics, photocatalysts, and Bi4Ti3O12 powder was obtained via hydrolysispolycondensation
semiconductor-based materials. As a result, the drive to incor- of compound [BiTi2O(OEt)9] at 450  C.
porate bismuth and other metal atoms within the same mole- The bifunctional salicylate ligand, (O2CC6H4-2-OH), was
cule for use as potential single-source precursors to advanced used to synthesize the bimetallic bismuth-transition-metal spe-
oxide materials has accelerated within the past two decades. cies [Bi2M2(sal)4(Hsal)4(OR)4] (94, M Nb; 95, M Ta),
Somewhat surprisingly, although the list of potential single- [Bi2Ti3(sal)8(Hsal)2] (96), and [Bi2Ti4(OiPr)(sal)10(Hsal)] (97)
source precursors to some of these materials is fairly extensive, using in situ formed bismuth salicylate [Bi(HSal)3] (98) and its
those utilized for the deposition of heterobimetallic oxide thin reaction with metal alkoxides [M(OCH2CH3)5] (M Nb, Ta) or
films are virtually nonexistent. There are, however, numerous [Ti(OiPr)4]. Thermal treatment of compounds 9497 at 500  C
examples of such single-source molecular precursors decom- in air resulted in the formation of Bi4Ti3O12 and Bi5Nb3O15, as
posing to the desired metal oxide powders upon thermal treat- well as the expected oxides BiMO4 (M Nb, Ta) and Bi2Ti4O11.
ment, inside and outside of oxidizing conditions, but there are A range of similar bismuth-transition-metal species but with
no examples of heterobimetallic thin films incorporating bis- varying numbers of salicylate and alkoxide ligands have also
muth that were grown from these precursors. Most of the been prepared as potential single-source precursors to ferroelec-
heterobimetallic bismuth-transition-metal complexes and tric bismuth-containing oxides.323325 The Lewis acidity of the
some bismuth-main-group metal compounds have been de- bismuth atom in 98 allows for easy formation of bimetallic
scribed in detail in a comprehensive review of bismuth oxide bismuth-transition-metal species via its reaction with metal
precursors published in 2007.289 What follows below is a brief b-diketonates.326 The complexes [Bi2(Hsal)6 M(acac)3] (99,
overview covering the main classes of complexes incorporating M Al; 100, M V; 101, M Cr; 102, M Fe; 103, M Co)
bimetallic species of bismuth. were synthesized under mild conditions and all contain a 2:1
The bismuthtitanium alkoxide [BiTi2(m3-O)(m-OiPr)4 bismuth to metal ratio. Upon thermal treatment of 99 and 100
i
(O Pr)5] (93) was synthesized from the reaction of at 750  C, crystalline heterometallic oxides Bi2Al4O9 and
titanium isopropoxide [Ti(OiPr)4] and bismuth oxoisopropox- Bi4V2O11 were formed. Nanoparticulate BiVO4 was the major
ide, which was formed in situ by controlled microhydrolysis crystalline product formed after thermal treatment of [BiV(O)
(in a toluene/water solution) and subsequent alcoholysis of [Bi (Hsal)(sal)(salen*).CH2Cl2] (104, salen* ethylenebis(3-
(OtBu)3].322 The structure of 93 contains the bismuth atom in methoxysalicylimine)). Compound 104 was formed via reac-
a four-coordinate environment with a stereochemically active tion of 98 and [V(O)(salen*)], with the resultant molecule
lone pair with isopropoxide bridging groups between the metal possessing a 1:1 ratio of metal atoms.327
Precursor Chemistry Main Group Metal Oxides 1045

A range of stable complexes of the type [Bi2M(b-diketo- (OSiMe2tBu)]2 (116) and [(CO)3FeBi3(OtBu)4{OCO(OtBu)}]2
nate)8] (105, M Mn; 106, M Fe; 107, M Co; 108, M Ni; (117).332 Compound 116 undergoes thermal decomposition in
109, M Cu; 110, M Zn) were synthesized using [Bi(hfac)3] air to yield [Bi4(SiO4)3] and Bi2Fe4O9, as shown by PXRD analysis
and either [M(hfac)2] or finely divided metals.302 These reac- and TGA of the residual compound. In contrast, compound 117
tions were carried out in a sealed ampoule which was warmed decomposes in a helium atmosphere to afford BiFeO3 with a
at 7090  C to yield crystals of the desired product at the colder minimal Bi25FeO39 impurity phase.
end of the ampoule after a few days. The structures of 105110 Antimony is commonly used as a dopant in numerous
simply contain two [Bi(hfac)3] units that sandwich a [M metal oxides, including SnO2 as described in Section 1.33.5.3,
(hfac)2] molecule and are held together via Lewis acidbase in order to achieve improved electronic properties in the
interactions between one oxygen molecule of [Bi(hfac)3] and
the transition-metal(II) center. It is not yet known whether the
complexes decompose to the desired mixed-metal oxides. A
somewhat unexpected paddle-wheel structure was obtained
for the bimetallic complexes [BiM(O2CCF3)4] (111, M Rh;
112 Ru) which contain a metalbismuth single bond (Figure 8)
and may be isolated via the equimolar reaction of
[Bi2(O2CCF3)4] and [M2(O2CCF3)4] in a sealed ampoule.328
Thermal decomposition studies of these complexes have not O O
been carried out; so it is not clear whether they may be suitable
O
molecular precursors to mixed-metal oxides.
A range of bismuthmolybdenum complexes were prepared Rh O
primarily using bismuth(III) alkoxides.329,330 The MoO3/Bi2O3 O
materials are industrially important catalysts for the difficult
Bi
Standard Oil of Ohio (SOHIO) process involving oxidation of
propene to acrolein. Roggan et al. reacted [Cp0 2MoH2] O
(Cp0 MeC5H4) with the bismuth alkoxides, 80 and [{Bi O
{OCH(CF3)2}3(thf)}2], to yield [Cp0 2Mo{Bi(OtBu)2}2] (113,
see Figure 9) and [Cp2Mo(Bi{OCH(CF3)2}2)2] (114), respec- O
tively. Compounds 113 and 114 were formed via alcohol elim-
ination and CdH bond activation.331 Further addition of
[Cp0 2MoH2] afforded [(Cp0 2Mo)2{Bi2}] (115) via additional
alcohol elimination and intramolecular CdH bond activation.
More recently, Wojcik et al. reacted Fe2(CO)9 with the bismuth
alkoxides, [Bi(OSiMe2tBu)3] and [Bi(OtBu)3], which resulted in Figure 8 Structure of compound 111. Hydrogen atoms omitted for
the formation of bismuthiron carbonyl clusters [(CO)4FeBi clarity.

Mo

O
O
Bi Bi

O
O

Figure 9 Structure of compound 113. Hydrogen atoms omitted for clarity.


1046 Precursor Chemistry Main Group Metal Oxides

resulting materials. However, reports of heterobimetallic potential suitability for CVD experiments. TGA experiments
complexes containing antimony are limited. Hanna et al.333 using liquid 119 were not reproducible. It was suggested that
have synthesized soluble antimony(III)/molybdenum(VI) the poor thermal stability of these precursors (none could be
calix[5]arene complexes as potential catalysts for the SOHIO purified via sublimation) could hamper their use as CVD
process. The bimetallic compound [Sb2Mo4O11{tBuC5(H)}2] precursors; however, their good solubility may allow use in
was synthesized via reaction of [MoO2(OtBu)2] and [Sb solgel and liquid delivery CVD systems. Complexes, of the
{tBuC5(H)2}] in dimethoxyethane and heated to 95  C. Recently, type [Bi{OSi(OtBu)2R}3] (R OtBu, Ph), were also synthesized
Molloy334 has synthesized the tungstenantimony complex via the salt metathesis and alcoholysis routes but their structures
[Sb2W(NBut)(m2-NBut)(m3-NBut)2Cl3(m2-Cl)] via the reaction of were not reported.338
[Li2W(NtBu)4] and 2 equiv. of SbCl3 in toluene. Trace amounts Mansfield et al. synthesized dimeric [Bi(OSitBuPh2)3]2 (121)
of water in the reaction mixture were thought to be responsi- in low yields via reaction in the melt of BiPh3 and tBuPh2SiOH
ble for formation of [Sb2W3Cl7(m2-O)(m3-O)2(NBut)3(NHBut) over 7 days, which also resulted in some decomposition to
(m2-NBut)2]. It should be noted that the aforementioned bime- metallic bismuth.339 Alcoholysis of 80 with tBuPh2SiOH
tallic compounds have yet to be converted to mixed-metal oxides. resulted in a better yield of 121. The formation of a dimer for
Bismuth silicates Bi12SiO20, Bi2SiO5, and Bi4Si3O12 have 121 is linked to the weak bismuthp-arene interactions [3.340
been investigated with regard to potential uses as optical and (7) A] present in the molecule. TGA studies of 121 showed that
dielectric and even ferroelectric materials. These materials are the compound has a high thermal stability with a single-step
easily synthesized via mixing of Bi2O3 and SiO2 in the correct weight loss occurring at 250  C; however, thermolysis in argon
molar ratios; however, thin-film growth relies on the availabil- resulted in identification of elemental bismuth as the only crys-
ity of precursors that either are soluble in common solvents or talline species present. Perhaps the most intriguing bismuth
can be easily transported into the gas phase for vapor deposi- siloxide compound is that of [Bi(OSiMe2tBu)3] (122), formed
tion. Much work has focused upon deposition of bismuth via alcoholysis of 80.340 The molecular structure of 122 is mo-
oxide onto silicon or silicon dioxide substrates, as the post- nomeric, with the central bismuth adopting a trigonal pyrami-
deposition annealing process allows facile interdiffusion be- dal geometry. It can be sublimed at relatively mild conditions
tween the oxide layers to form bismuth silicates quite (150  C, 102 Torr) and is soluble in most organic solvents,
effectively. There are, however, some single-source approaches suggesting a potential use in CVD experiments. The most inter-
to depositing these materials, mainly via ALD, which may be esting aspect concerning 122 is the product obtained via its
advantageous if silicon-containing substrates are not used. hydrolysis when dissolved in benzene, which yielded the bis-
Massiani et al. reported the synthesis of the poorly soluble muth oxo cluster [Bi22O26(OSiMe2tBu)14] (123), containing a
monomeric [Bi(OSiPh3)3(thf)3] complex via the alcoholamine [Bi22O26]14 core surrounded by a hydrophobic layer of 14
t
exchange of [Bi{N(SiMe3)2}3] with Ph3SiOH.292 Bismuth silox- BuMe2SiO ligands. The core structure symmetry of 123
ides, of the type [Bi(OSiR3)3] (118, R Me; 119, R Et, 120, (Figure 10) was said to be closely related to that of b-Bi2O3,
R iPr), were synthesized via a salt metathesis route using bis- which may explain the formation of b-Bi2O3 upon thermolysis
muth halides and alkali metal/silanols, or via alcoholysis of of the cluster at 350  C. The formation of Bi12SiO20 from 123
80.335,336 The possible synthetic routes to bismuth siloxides are occurred at higher decomposition temperatures.
summarized in Scheme 13. The salt metathesis route is generally There are very few reports describing the growth of bismuth
disfavored, however, due to a tendency to form sodium silicate thin films via CVD. Kim et al.284 used BiPh3 in the
bismuth oxo clusters.337 Compounds 118 and 120 are highly presence of oxygen gas to deposit bismuth silicate films
air-sensitive solids, whereas 119 is liquid at room temperature (Bi4Si3O12) on silicon substrates at 750  C. The SiO2 layer of
but all are very soluble in common organic solvents. Compound the substrate was converted to bismuth silicate through reac-
118 is trimeric in the solid state, as a result of weak intermole- tion with the bismuth precursor and oxygen gas with no silicon
cular BiO interactions; however, the sterically hindered 120 precursor required. Postdeposition heat treatment of the films
possesses a monomeric structure. TGA studies of 118 revealed a led to an increase in crystallinity and had a similar effect upon
rapid weight loss shortly after melting at 80  C with a residual capacitance, highlighting their potential use either as buffer
mass suggesting formation of Bi2O3; however, PXRD analysis of layers for growth of other oxide layers on silicon or as capaci-
the residue instead indicated formation of Bi12SiO20. Com- tance layers in RAM devices. Similarly, Kang et al.300 noticed
pound 120 also decomposed to silicate Bi12SiO20 along with reaction of the silicon substrate with the CVD-deposited bis-
Bi4Si3O12 and a-Bi2O3, although with a weight loss of 77% this muth oxide film to yield crystalline Bi4Si3O12 after annealing at
indicated partial evaporation of the precursor, suggesting 750  C. Nagao341 grew crystalline epitaxial Bi12SiO20 films on

- 3 MCl - 3 HNR2
BiCl3 + 3 MOSiR3 [Bi(OSiR3)3] [Bi(NR2)3] + 3 R3SiOH
M = Li, Na, K R = Ph
R = Me, Et, iPr R = Me, SiMe3

- 3 ROH in the melt


[Bi(OR)3] + 3 R3SiOH [Bi(OSiR3)3] BiPh3 + 3 R3SiOH
160 C
R = tBu (80) R = tBuPh2 (121)

Scheme 13 Synthetic routes to bismuth(III) siloxides.


Precursor Chemistry Main Group Metal Oxides 1047

Bi12SiO20 substrates via CVD using bismuth metal (main- high temperature required for transportation of the bismuth
tained at 800  C) and either gaseous tetramethoxy- or source.
tetraethoxy-silane as the silicon source. Oxygen gas was used Harjuoja et al. demonstrated the use of the silyl bismuth
as a co-reactant and the substrate temperature was maintained precursor [Bi(CH2SiMe3)3] (124) in conjunction with O3 as an
at 750  C. The ratio of bismuth to silicon observed in the films ALD precursor for deposition of bismuth silicate Bi2SiO5
varied greatly as a function of precursor delivery rate. Clearly, films.342 The molecular structure of 124 consists of a bismuth
the disadvantage of using this CVD method stems from the atom sitting at the top of a trigonal pyramid (Figure 11); TGA
studies revealed that 124 was volatile with complete evapora-
tion taking place by 200  C in one step. Films were deposited
from 124 and annealed at 600800  C in oxygen and nitrogen
to obtain crystalline samples but this also resulted in some
Bi12SiO20 as a minor phase. Samples annealed at 1000  C in
nitrogen were composed of Bi4Si3O12, and it is believed that as
the annealing temperature increases, the higher the chance of
bismuth evaporation or diffusion into the substrate. The resul-
tant films were found to be electrically insulating. The same
group later introduced BiPh3/O3 ALD cycles into the film
deposition process in order to control the bismuth content in
the BiSiO films.307 The use of the silylamido complex [Bi{N
(SiMe3)2}3] in conjunction with O3 using ALD was also pre-
dicted to result in silicates.309
Thin films of bismuth silicate (Bi4Si3O12) were synthesized
by Armelao et al.343 by dipping silica substrates in ethanolic
solutions of 82 followed by heat treatment in air at 700  C. The
high moisture sensitivity of 82 restricted the dip coating to be
carried out in a N2 atmosphere glovebox. The formation of
bismuth silicates was due to reaction of bismuth oxide with
the silica substrate at these high temperatures. Annealing at
temperatures between 600 and 700  C resulted in the formation
of Bi2SiO5, whereas between 300 and 500  C only bismuth
oxide films were produced. Jain et al.344 employed a dual-source
approach to synthesize Bi12SiO20 films on quartz and platinum
Bi substrates using bismuth nitrate and tetraethyl orthosilicate
O (TEOS) as precursors and acetic acid and 2-methoxyethanol as
Si solvents. Films were spin coated, then annealed at 750  C which
resulted in crystalline Bi12SiO20 films, albeit with large amounts
C of secondary g-Bi2O3 phase present. Klebanskii et al.345 also
Figure 10 Molecular structure of the bismuth oxo-cluster [Bi22O26- used the same bismuth and silicon precursors together with
(OSiMe2tBu)14] 123. Hydrogen atoms omitted for clarity. acetylacetone as a stabilizer and complexing agent to synthesize

Si

Bi

Si

Si

Figure 11 Structure of the ALD precursor 124. Hydrogen atoms omitted for clarity.
1048 Precursor Chemistry Main Group Metal Oxides

Bi12SiO20 films via a solgel process. To obtain thicker films, are to be employed in solution-based processes, then they
each layer was annealed at 400  C then re-coated via spin-coat- should be highly soluble. However, these precursors should
ing, after which heat treatment at 650  C for 1 h resulted in also be easily synthesized in high-yielding reactions to be
crystalline films. More recently, Veber et al.346 synthesized thin suitable for scale-up in industrial processes. Careful consider-
films of Bi12SiO20 films using bismuth nitrate and TEOS as ation of both the nature of the oxygen-containing group(s) and
precursors with ethanolamine as a stabilizer via spin coating the other ligands attached to the metal center should lead to
onto Pt/TiO2/SiO2/Si, sapphire, and MgAl2O4 substrates. For- exciting reports of new and optimized single-source precursors
mation of metastable Bi2SiO5 was observed following heat appearing in the near future.
treatment at 400  C, with complete transformation to the de-
sired sillenite phase Bi12SiO20 at 700  C. The effect of varying
the solvent used in the solgel process was also investigated.347 Note added in proof
A spray deposition technique was utilized by Ortiz and
coworkers348 to deposit bismuth oxide films on quartz and Group 13 beta-ketoiminate Compounds have been reported as
silicon substrates, which were subsequently annealed in air for precursors to gallium oxide.349 Beta-ketoiminate gallium hy-
2 h, enabling conversion to bismuth silicates. Bismuth acetate dride compounds, [Ga(L-1)H] and [Ga(L-2)H2] (L-1 R{NC
and bismuth chloride dissolved in methyl alcohol were used as (Me)CHC(Me)O}2, R (CH2)2; L-2 Me2N(CH2)3NC(Me)
bismuth precursors. Crystalline Bi2SiO5 was obtained via CHC(Me)O) have been used as single-source precursors for
annealing at 600  C and Bi4Si3O12 was observed at 750  C, the deposition of Ga2O3 by AACVD with toluene as the solvent.
indicating diffusion between the bismuth oxide and silicon The quality of the films varied according to the precursor used,
dioxide layers. Bandgaps for the as-deposited bismuth oxide with the complex [Ga(L-1)H] giving by far the best quality films.
films were calculated as 3.78 eV, and increased with conversion Although the films were amorphous as deposited, they could
to the silicate phase, up to 4.89 eV for Bi4Si3O12. be annealed at 1000  C to form crystalline Ga2O3. A range of
molecular gallium and indium siloxide precursors have
also been reported.350 Compounds, of the type [Me2M(OR)]2
1.33.5 Conclusion (M In, R SiEt3 or OSi(OtBu)3, M Ga, R SiEt3 or Si
(OtBu)3), were prepared via the reaction of InMe3 or GaMe3
The previous sections clearly demonstrate how research has with the corresponding silanols. Alternatively, [In[OSi
progressed on precursor development for the deposition of (OtBu)3)] was isolated from the reaction of [In{N(SiMe3)2}3]
thin films of main-group metal oxides. Thin films of binary with an excess amount of (tBuO)3SiOH. The suitability of 15 to
main-group metal oxides exhibit a range of interesting proper- serve as molecular precursors for low-temperature synthesis of
ties and are used in many applications, as described in amorphous indium and gallium oxide for electronic applica-
Sections 1.33.21.33.4. An advantage of using binary com- tions was investigated and, with the exception of [In[OSi
pounds is the relative ease of controlling the chemical compo- (OtBu)3)] which form indium silicate, yielded indium or gal-
sition in film depositions, compared to using ternary lium oxide. Driess and co-workers have also further developed
compounds and multicomponent oxides. However, some of a range of bimetallic indium(III)-tin(II) alkoixdes which have
the key applications of these films actually require the use of been used for the formation of ITO films.351 Thermal treat-
impurity-doped metal oxides or ternary/higher metal oxides. ment of [(tBuO)Sn(m-(OBu)2InX2] (X OtBu, N(SiMe3)2)
For example, multicomponent semiconductor oxides mainly resulted in the formation of amorphous tin-rich ITO and crys-
composed of elements such as indium, zinc, tin, or gallium are talline ITO with traces of the cassiterite phase of tin dioxide.
a very promising new class of materials for application in
transparent electronics, multifunctional sensors, and other
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2.02 Chemistry of Polar Transition-Metal Oxides
PS Halasyamani, University of Houston, Houston, TX, USA
2013 Elsevier Ltd. All rights reserved.

2.02.1 Introduction 41
2.02.2 Polar Oxide Materials Structure Types 42
2.02.2.1 Perovskite and Perovskite-Related Materials 42
2.02.2.1.1 BaTiO3 43
2.02.2.1.2 KNbO3 43
2.02.2.1.3 PbTiO3 43
2.02.2.1.4 LiNbO3 and LiTaO3 43
2.02.2.2 Aurivillius Phases 44
2.02.2.2.1 m 1: (Bi2O2)(BO4) 44
2.02.2.2.2 m 2: (Bi2O2)(AB2O7) 45
2.02.2.2.3 m 3: (Bi2O2)(A2B3O10) 45
2.02.2.2.4 m 4: (Bi2O2)(A3B4O13) 46
2.02.2.2.5 m 5: (Bi2O2)(A4B5O16) 46
2.02.2.3 Tetragonal Tungsten Bronzes 46
2.02.2.3.1 Barium sodium niobate 47
2.02.2.3.2 Strontium barium niobate 47
2.02.2.3.3 Potassium lithium niobate 47
2.02.2.3.4 Potassium sodium strontium barium niobate 47
2.02.2.3.5 Lead barium niobate 47
2.02.3 Multiferroic Materials 48
2.02.3.1 Perovskites 48
2.02.3.2 Hexagonal manganites 48
2.02.3.3 Metal halide and oxy-halide systems 48
2.02.4 Strategies on Designing Polar Oxide Materials 48
2.02.4.1 Metal oxyfluoride systems 50
2.02.4.2 Salt-Inclusion Solids 51
2.02.4.3 Borates 52
2.02.5 Functional Properties Associated with Polar Oxide Materials 52
2.02.5.1 Second-Harmonic Generation 54
2.02.5.1.1 Measurement of SHG and data interpretation 54
2.02.5.2 Piezoelectricity 55
2.02.5.2.1 Sample preparation and measurements 55
2.02.5.2.2 Direct piezoelectric measurements 55
2.02.5.2.3 Converse piezoelectric measurements 56
2.02.5.3 Pyroelectricity 56
2.02.5.3.1 Sample preparation and measurement 57
2.02.5.3.2 Pyroelectric current 57
2.02.5.3.3 Pyroelectric charge 57
2.02.5.4 Ferroelectricity 58
2.02.5.4.1 Sample preparation and hysteresis loop 58
2.02.6 Conclusion 59
Acknowledgments 59
References 59

2.02.1 Introduction state, however, a material is considered polar only if it is deter-


mined to be in one of ten polar crystal classes: 1 (C1), 2 (C2), 3
Polar oxides, that is, those that exhibit a dipole moment, are of (C3), 4 (C4), 6 (C6), m (Cs), mm2 (C2v), 3m (C3v), 4mm (C4v), or
current interest attributable to their fascinating structural chem- 6mm (C6v).5 In addition, specific polar directions have been
istry, as well as their uses in a variety of important technologies defined for each of the aforementioned crystal classes. In crystal
such as pyroelectric sensors, ferroelectric memories, and imag- classes mm2, 3, 3m, 4, 4mm, 6, and 6mm the polar direction is
ing.14 The concept of polarity is straightforward to understand defined to be along the [001] direction, whereas for crystal class 2
in simple molecules such as H2O, NH3, and CO, as the dipole (b-axis unique) the polar direction is along the [010] direction.
moment is toward the most electronegative atom. In the solid With crystal classes 1 and m, no polar direction is defined;

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00202-3 41


42 Chemistry of Polar Transition-Metal Oxides

Noncentrosymmetric crystal classes


Optical activity (circular dichroism)

LiIO3

Enantiomorphic Polar (pyroelectric)


432 4 (S4)
(O) 422 (D4)
m (Cs)
222 (D2) 1 (C1)
2 (C2) KTiOPO4
a-SiO2 622 (D6) 3 (C3) Ba2NaNb5O15
4 (C4)
32 (D3) 6 (C6) mm2
23 (T) (C2v)
LiNbO3
42m (D2) b-BaB2O4
BiFeO3
6 (C3h) 43m (Td) 3m (C3v)
CO(NH2)2 (urea) 4mm (C4v)
(NH4)H2PO4(ADP) 62m (D3h) 6mm (C6v) BaTiO3

Second-harmonic generation, piezoelectric


Figure 1 Symmetry-dependent property relationships between the noncentrosymmetric crystal classes are shown along with representative materials.
Note that polar crystal classes are a subset of noncentrosymmetric crystal classes. Adapted from Halasyamani, P. S.; Poeppelmeier, K. R. Chem. Mater.,
1998, 10, 2753. Copyright 1998 American Chemical Society.

however, as stated in the International Tables for Crystallography


Perovskite structure
Volume A, Table 10.2.1.2, All directions other than those in the
column Nonpolar direction are polar. Thus for crystal class 1
this is any direction, as there are no defined nonpolar directions,
whereas for crystal class m (unique axis b) the polar directions are
any directions other than the [010] defined to be nonpolar.
Before we delve into the details regarding polar oxides, it is
instructive to briefly discuss polarity with respect to noncentro-
symmetry as a whole. Polarity is a subset of noncentrosymmetry,
that is, polarity is just one of the symmetry-dependent non-
centrosymmetric (NCS) properties. Other symmetry-dependent
properties include piezoelectricity, circular dichroism, and chiral-
ity. The relationships between NCS crystal classes and symmetry-
dependent property are shown in Figure 1. It is of interest to note Figure 2 Ball-and-stick diagram of the cubic perovskite structure,
that materials that are polar also have the correct symmetry for ABO3. Yellow spheres A cations, blue spheres B cations, and red
spheres O2.
second-harmonic generation (SHG) and piezoelectricity. Polar
oxides of note include BaTiO3 (4mm),6 LiNbO3 (3m),7,8
BiFeO3 (3m),913 and KTiOPO4 (mm2).14 Interest in polarity 2.02.2 Polar Oxide Materials Structure Types
and polar materials stems from two technologically important 2.02.2.1 Perovskite and Perovskite-Related Materials
functional properties pyroelectricity and ferroelectricity. For
either to manifest, the material in question must be polar. With The largest group of oxide materials that are polar can be found
pyroelectricity, a change in the magnitude of the polarization in a perovskite, or perovskite-related, structure (see Chapter
(dipole moment) with respect to temperature is observed,2 2.01). The cubic, ABO3, perovskite structure is shown in Figure 2.
whereas with ferroelectricity the macroscopic polarization may The larger A cation is 12-coordinate, whereas the B cation is in
be reversed in the presence of an external electric field. Thus, all an octahedral coordination environment. Essentially, the perov-
ferroelectrics are pyroelectrics, but the converse is not always true. skite structure may be described as a three-dimensional network
This chapter is divided into three sections. The first describes of corner-shared BO6 octahedra. Alternatively, it may also be
polar oxides in well-known structure-types, for example, perov- regarded as a cubic close-packed arrangement of A and O ions,
skite and perovskite-related oxides, Aurivillius phases, and tetrag- with the B cations filling the interstitial octahedral positions.
onal tungsten bronzes (TTBs). Within each of these structure A tolerance factor, t, has been defined by Goldschmidt15 for the
types, specific oxide materials are described and discussed. perovskite structure:
Also, multiferroic materials are discussed. In the second section, RA RO
strategies on creating new polar oxide materials are discussed. In t p 
2RB RO
addition, a list of recently synthesized polar oxides is given. The
final section deals with properties associated with polar oxides, where RA, RB, and RO are the ionic radii for the A, B, and O ions
as well as their characterization. respectively. An ideal cubic perovskite is observed when
Chemistry of Polar Transition-Metal Oxides 43

t 1.0. A stable perovskite structure is generally observed 2.02.2.1.2 KNbO3


for 0.85 < t < 1.05. For t < 1.0 BO6 octahedral rotations are Potassium niobate, KNbO3, was first discovered in 1949 as a
observed, whereas for t > 1.0 the B cation is displaced from perovskite-type ferroelectric.18 The ferroelectric properties of
the center of its oxide octahedron resulting in local polarity. KNbO3 are very similar to BaTiO3, as KNbO3 exhibits a similar
There are a number of polar oxide materials that exhibit pe- sequence of phase transitions. At room temperature KNbO3 is
rovskite or perovskite-related structures, so only a few will be orthorhombic, space group Amm2 (crystal class mm2), and the
described. material undergoes a polar ! nonpolar centrosymmetric phase
transition at 435  C, that is, the Curie temperature.19 The sym-
metry of the polar phase below 435  C is tetragonal, and a phase
2.02.2.1.1 BaTiO3
change to a polar orthorhombic structure, the room-temperature
A polar perovskite oxide that has generated the most interest and
structure, is observed at 225  C.2022 Finally, a polar ortho-
has been among the most thoroughly investigated is BaTiO3.6
rhombic to polar rhombohedral phase change is observed at
Originally determined to be ferroelectric by von Hippel et al.16
10  C.2022 As with BaTiO3, all of the phase transitions are
and Wul and Goldman,17 the room-temperature structure
first order. The spontaneous polarization magnitude of KNbO3
consists of corner-shared TiO6 octahedra that are separated by
at room temperature is 30 mC cm2, similar to that of BaTiO3.19
Ba2 cations (see Figure 3).6 In the room-temperature structure,
the Ti4 cation is not in the center of its oxide octahedron;
rather, it is displaced toward a corner resulting in one short, 2.02.2.1.3 PbTiO3
one long, and four normal TiO bonds. This displacement Lead titanate, PbTiO3, is a perovskite-type ferroelectric that is
creates a local dipole moment in each TiO6 octahedron, and as also similar to BaTiO3.23,24 The room-temperature structure of
all of the Ti4 displacements are parallel, macroscopic polariza- PbTiO3 is tetragonal, space group P4mm (crystal class 4mm),
tion toward the c-axis direction is observed. At room tempera- but the material only undergoes one phase change, its Curie
ture, BaTiO3 is found in the polar tetragonal space group P4mm temperature, at 490  C. Above this temperature, PbTiO3 has
(crystal class 4mm), with a spontaneous polarization of the centrosymmetric cubic perovskite structure. Similar to
26 mC cm2.3 As the temperature is lowered to below 0  C, a BaTiO3, in PbTiO3 the Ti4 cation is displaced toward a corner
phase change occurs. Below 0  C, BaTiO3 is still polar but the of its oxide octahedron, resulting in one long, one short, and
polarization direction has changed. The Ti4 cation, instead of four normal TiO bonds. The displacement of the Ti4 cation
being shifted toward a corner of its oxide octahedron, is now is larger in PbTiO3 compared with BaTiO3 that is thought to
displaced toward an edge resulting in two short, two long, and result in the substantially greater spontaneous polarization of
two normal TiO bonds. The symmetry of BaTiO3 changes to 57 mC cm2.25 Recall that the spontaneous polarization for
the polar orthorhombic crystal class mm2, and macroscopic BaTiO3 is 26 mC cm2.
polarization is directed toward the [11 0]. At 90  C, another
polar ! polar phase change occurs, as the symmetry changes 2.02.2.1.4 LiNbO3 and LiTaO3
from orthorhombic mm2 to rhombohedral 3m. The displace- Although LiNbO3 and LiTaO3 do not exhibit the perovskite
ment of the Ti4 cation is toward a face, resulting in three short structure, the materials do contain oxide octahedra. The struc-
and three long TiO bonds. The macroscopic polar direction tures have been determined with high precision through x-ray
has also changed, and is toward the [11 1]. Finally, the cubic and neutron diffraction, and were shown to be in the polar
perovskite structure, in crystal class m3m (nonpolar and trigonal space group R3c (crystal class 3m).7,8 The materials are
centrosymmetric), is observed in BaTiO3 above 120  C the isostructural and exhibit face-sharing and alternating LiO6 and
Curie temperature. Above this temperature, all of the TiO MO6 (M Nb5 or Ta5) octahedra (see Figure 4). The direc-
bonds are the same length, and the polarity, local and macro- tion of face sharing is along the polar c-axis of the trigonal cell.
scopic, no longer exists. In LiMO3 the Nb5 and Ta5 cations are substantially shifted

LiNbO3
BaTio3

c
c
b a
b
a

Figure 3 Ball-and-stick representation of room temperature BaTiO3. Figure 4 Ball-and-stick representation of room temperature LiNbO3.
Green spheres Ba2, blue spheres Ti4, and red spheres O2. Yellow spheres Li, blue spheres Nb5, and red spheres O2.
Note that the Ti4 cations are displaced toward a corner of their oxide Note that the Nb5 cations are displaced toward a face of their oxide
octahedron resulting in local polarity, and one short, one long, and four octahedron resulting in local polarity, and three short and three long
normal TiO bonds. The local polar moments are aligned toward the NbO bonds. The local polar moments are aligned toward the c-axis
c-axis producing a macroscopic polar material. producing a macroscopic polar material.
44 Chemistry of Polar Transition-Metal Oxides

toward a face of their oxide octahedron, unlike the corner- and the perovskite blocks. In the idealized structures (see
directed displacement of the Ti4 cation in BaTiO3 and Figure 5), the Bi3 cations in the (Bi2O2)2 layer have equal
PbTiO3, resulting in three short and three long MO bonds. BiO bonds. In addition, the BO bonds in the perovskite
The cation distortions result in large room-temperature spon- blocks are equal. These idealized structures, however, do not
taneous polarizations of 70 and 50 mC cm2 for LiNbO3 and represent actual crystal structures. Representations of actual
LiTaO3, respectively.3 In addition, the Curie temperatures crystal structures for m 13 are shown in Figures 68. As
are also high, 1200  C and 620  C for LiNbO3 and LiTaO3, seen, a number of distortions are observed. In the (Bi2O2)2
respectively.3 layer, a stereo-active lone pair on Bi3 is observed and results
in an asymmetric polar coordination environment. This asym-
2.02.2.2 Aurivillius Phases metric coordination environment causes structural strain in
the perovskite blocks and results in octahedral rotation.
The family of Aurivillius phases2628 may be formulated as In addition to the octahedral rotations in the perovskite blocks,
(Bi2O2)(Am1BmO3m1) where A is a 12-fold coordinated cat- an intra-octahedral displacement of the d0 transition metal is
ion, for example, Sr2, Ba2, Bi3, etc., and B is a cation in an observed. These displacements render the perovskite blocks
octahedral coordination environment, for example, Ti4, polar, and thus the entire Aurivillius phase is structurally
Nb5, W6, etc. The Aurivillius phases are structurally de- polar. Polar Aurivillius phases that are structurally well deter-
scribed as being built up from alternating layers of (Bi2O2)2 mined are listed in Table 1. For clarity, the stoichiometries are
cations and perovskite-like anion blocks (Am1BmO3m1)2, also written using the Aurivillius formulation.
with m being an integer corresponding to the number of
corner-shared octahedra forming the perovskite blocks. The
2.02.2.2.1 m 1: (Bi2O2)(BO4)
idealized structure, along the c-axis, for the m 13 phases,
Two polar m 1 Aurivillius phases have been reported and
Bi2WO6,29 Bi3TiNbO9,30 and Bi4Ti3O12,31 respectively, is
structurally characterized Bi2MoO6 and Bi2WO6. For the
shown in Figure 5. The polarity observed in some Aurivillius
m 1 Aurivillius phase member, the (Bi2O2)(Am1BmO3m1)
phases emanates structurally from both the (Bi2O2)2 layer
formulation is simplified to (Bi2O2)(BO4), or in the case of the
reported materials, (Bi2O2)(MoO4) and (Bi2O2)(WO4). Thus,
(Bi2O2)(Am-1BmO3m+1) both structures may be described as having a (Bi2O2)2 layer
separated by corner-shared MO6 (M Mo6 or W6) octahe-
Bi
3+ dra (see Figure 6). The structure of Bi2MoO6 was correctly
Bn+ (Bn+ = Ti4+,Nb5+ or W6+) determined in 1984 by Theobald et al.32 Through neutron
O2 diffraction measurements, they determined the space group
to be Pca21 (crystal class mm2), with the Mo6 cations dis-
placed toward an edge of its oxide octahedron. Bi2WO6 was

m=1 m=2 m=3

Figure 5 Idealized representations of the m 1, 2, and 3 Aurivillius


phases.

c
b

a a b

Figure 6 Representation of the m 1 Aurivillius phase: (Bi2O2)(BO4). Figure 7 Representation of the m 2 Aurivillius phase: (Bi2O2)
Green spheres Bi3, blue spheres B cation (Mo6 or W6), and red (AB2O7). Green spheres  Bi3, blue spheres  B cation, and red
spheres O2. Note that there is a single (m 1) octahedral block spheres  O2. Note that there is a double (m 2) octahedral block
between the (Bi2O2)2 layers. between the (Bi2O2)2 layers.
Chemistry of Polar Transition-Metal Oxides 45

originally reported in 1969 by Wolfe et al.33 The structure was 2.02.2.2.2 m 2: (Bi2O2)(AB2O7)
re-determined correctly in 1991 by Rae et al. using a commen- The polar m 2 Aurivillius phases include Bi3TiNbO9,30
surately modulated model.29 In addition, Rae et al. used bond ABi2M2O9 (A Ca2, Sr2, Ba2, Pb2; M Nb5, Ta5),3541
valence concepts34 to explain the driving for the atomic dis- Bi2.5Na0.5Nb2O9,42 and the A cation-deficient Bi2W2O9.43 All
placements and subsequently the ferroelectric behavior. of the materials contain a (Bi2O2)2 layer separated by a dou-
ble octahedral perovskite block (see Figure 7). The first three
materials listed are found in space group A21am (crystal class
2mm), with the spontaneous polarization directed toward the
a-axis direction. Shimakawa et al. have demonstrated that both
the Bi3 and the d0 transition-metal cations, Ti4, Nb5, and
Ta5, contribute to the polarization. The spontaneous polari-
zation has been measured at room temperature for only SrBi2-
Ta2O9 (Ps 5.8 mC cm2).3 A slightly different situation is
observed for Bi2W2O9.43 In this m 2 Aurivillius phase, there
is no A cation in the perovskite block, and thus the material is
deemed to be cation deficient. Bi2W2O9 is found in space
group Pna21 with a macroscopic polarization directed toward
the c-axis. Interestingly, the local polarizations associated with
the W6 cation cancel they are pointed in opposite direc-
tions. Thus, the macroscopic polarization is wholly attribut-
able to the asymmetric coordination of the Bi3 cation.

2.02.2.2.3 m 3: (Bi2O2)(A2B3O10)
The reported polar m 3 Aurivillius phases are Bi4Ti3O1231,44
b and Bi2.5Na1.5Nb3O12.45 Both materials contain a (Bi2O2)2
layer separated by triple octahedral perovskite-like blocks (see
Figure 8). Bi4Ti3O12 was originally reported in 1971 by Dorian
a et al.44 As with Bi2WO6, the structure was re-refined correctly in
1990 by Rae et al. using a commensurately modulated
model.31 Rae et al. also used bond valence concepts to explain
Figure 8 Representation of the m 3 Aurivillius phase: (Bi2O2) the driving force for the cation displacements and subsequent
(A2B3O10). Green spheres Bi3, blue spheres B cation, and red ferroelectric behavior. Unlike Bi2WO6, the spontaneous polar-
spheres O2. Note that there is a triple (m 3) octahedral block ization has been measured for Bi4Ti3O12. Ferroelectric mea-
between the (Bi2O2)2 layers. surements indicate a spontaneous polarization at room

Table 1 Polar Aurivillius phases: (Bi2O2)(Am1BmO3m1)

Compound Space group Crystal class Reference

m 1: (Bi2O2)(BO4)
Bi2WO6 (Bi2O2)(WO4) P21ab 2mm 29
Bi2MoO6 (Bi2O2)(MoO4) Pca21 2mm 32
m 2: (Bi2O2)(AB2O7)
Bi3TiNbO9 (Bi2O2)(BiTiNbO7) A21am 2mm 30
ABi2M2O9 (Bi2O2) (AM2O7) (A Ca, Sr, Ba, Pb; M Nb, Ta) A21am 2mm 3541
Bi2.5Na0.5Nb2O9 (Bi2O2)(Bi0.5Na0.5Nb2O7) A21am 2mm 42,45
(Bi2O2)(W2O7) Pna21 mm2 43
m 3: (Bi2O2)(A2B3O10)
Bi4Ti3O12 (Bi2O2)(Bi2Ti3O12) B1a1 m 31
Bi2.5Na1.5Nb3O12 (Bi2O2)(Bi0.5Na1.5Nb3O10) Aba2 mm2 45

m 4: (Bi2O2)(A3B4O13)
ABi4Ti4O15 (AxBi2xO2)(AyBi2yTi4O13) (A Ca, Sr, Ba, Pb) A21am 2mm 48
Bi5Ti3FeO15 (Bi2O2)(Bi3Ti3FeO13) A21am 2mm 49,237
SrBi4Ti4O15 (Bi2O2)(SrBi2Ti4O13) A21am 2mm 49
Bi2.5Na2.5Nb4O15 (Bi2O2)(Bi0.5Na2.5Nb4O13) A21am 2mm 45
m 5: (Bi2O2)(A4B5O16)
A2Bi4Ti5O18 (AxBi2xO2)(AyBi2yTi5O16) (A Ca, Sr, Ba, Pb) B2cb 2mm 50
46 Chemistry of Polar Transition-Metal Oxides

temperature of 3050 mC cm2.46,47 With Bi2.5Na1.5Nb3O12 2.02.2.2.5 m 5: (Bi2O2)(A4B5O16)


(Bi2O2)(Bi0.5Na1.5Nb3O10), a slightly different situation is ob- The only polar m 5 Aurivillius phase family that has been
served. Although the (Bi2O2)2 layers are separated by triple reported and structurally characterized is A2Bi4Ti5O18 (A Ca,
octahedral perovskite-like blocks, the A cations in the Sr, Ba, and Pb).50 All of the materials contain a (Bi2O2)2 layer
perovskite-like blocks are statistically disordered between Bi3 separated by a quintiple octahedral perovskite-like block (see
and Na. In addition, Bi2.5Na1.5Nb3O12 is found in the polar Figure 10). Similar to ABi4Ti4O15 (A Ca, Sr, Ba, and Pb),
orthorhombic space group B2cb (crystal class 2mm), with the there is statistical cation disorder with the Bi3 cation in both
polarization direction pointed toward the a-axis. No spontane- the (Bi2O2)2 layer and the perovskite-like block. All four
ous polarization data have been reported for this material. materials are found in the polar space group B2cb (crystal
class 2mm); however, spontaneous polarization data have
not been reported.
2.02.2.2.4 m 4: (Bi2O2)(A3B4O13)
With the polar m 4 Aurivillius phases, ABi4Ti4O15 (A Ca,
Sr, Ba, and Pb),48 Bi5Ti3FeO15,49 SrBi4Ti4O15,49 and 2.02.2.3 Tetragonal Tungsten Bronzes
Bi2.5Na2.5Nb4O1545 have been reported. All of the materials
contain a (Bi2O2)2 layer separated by a quadruple octahedral The TTB structure consists of a corner-sharing framework of
perovskite-like block (see Figure 9). In ABi4Ti4O15, statistical MO6 octahedra that contain interstitial sites where a host
cation disorder occurs in both the Bi2O2 layer and the of metal cations may reside. The bronze family may be divided
perovskite-like block. Specifically, Ca, Sr, Ba, or Pb is statisti- into three groups: the nonstoichiometric, highly colored
cally disordered with Bi3 in the Bi2O2 layer, as well as the Bi3 bronzes, compounds of the type (AO) x(B2O5) (A Na, K, Sr,
in the perovskite-like block. All four materials are found in Ba, or Pb; B Nb, Ta, or W), and materials with a general
space group A21am with spontaneous polarization values rang- formula (A1)2(A2)4C4(M1)2(M2)8O30.51 The focus of this sec-
ing between 21 and 34 mC cm2.48 Statistical disorder is also tion is on the latter type of materials, as these have the most
observed in Bi5Ti3FeO15, SrBi4Ti4O15, and Bi2.5Na2.5Nb4O15. relevance with respect to polar oxides. The archetypal structure
In Bi5Ti3FeO15, the disorder is observed in the B cation in for the (A1)2(A2)4C4(M1)2(M2)8O30 stoichiometry is shown
the perovskite-like block, that is, between Ti4 and Fe3, in Figure 11. The A, C, and M sites may have full or partial
whereas in SrBi4Ti4O15 and Bi2.5Na2.5Nb4O15 the disorder is occupancy depending on the cation. The A sites contain alkali,
observed in the A cation of the perovskite block, that is, Bi3/ alkaline earth, or Pb2 cations, whereas for the vast majority of
Sr2 and Bi3/Na, respectively. For Bi5Ti3FeO15, SrBi4Ti4O15, TTBs the M sites are fully occupied by Nb5 or Ta5. The C
and Bi2.5Na2.5Nb4O15, no spontaneous polarization data have sites, if they are occupied at all, are necessarily small given the
been reported. restricted coordination environment. The observed polarity in
the TTBs may be attributed to displacements of the M cation

c c

a b b

Figure 9 Representation of the m 4 Aurivillius phase: Figure 10 Representation of the m 5 Aurivillius phase:
(Bi2O2)(A3B4O13). Green spheres Bi3, blue spheres B cation, and (Bi2O2)(A4B5O16). Green spheres Bi3, blue spheres B cation, and
red spheres O2. Note that there is a quadruple (m 4) octahedral red spheres O2. Note that there is a quintuple (m 5) octahedral
block between the (Bi2O2)2 layers. block between the (Bi2O2)2 layers.
Chemistry of Polar Transition-Metal Oxides 47

different Sr2/Ba2 ratios have been grown. In fact, by chang-


ing the Sr2/Ba2 ratio the ferroelectric Curie temperature may
be varied from 60 to 250  C. For Sr2/Ba2 75/25, a sponta-
neous polarization of 32 mC cm2 has been measured, with the
polarization along the c-axis direction in the polar tetragonal
space group P4bm.62 As with the BNN and BNN-related mate-
rials, the local and macroscopic polarity is attributable to
displacements of the Nb5 cation.
A1
M2
2.02.2.3.3 Potassium lithium niobate
M1
A2 A completely filled TTB structure is observed for K3Li2Nb5O15
C (KLN).63 At room temperature, KLN is found in the polar
b tetragonal space group P4bm, with the A1 and A2 sites fully
occupied by K and the M sites fully occupied by Nb5. Unlike
the BNN and SBN materials, in KLN the C sites are fully occu-
a
pied by Li cations. It is reported in KLN that the d31 nonlinear
optical (NLO) coefficient is equal to that of LiNbO3.63 Crystals
of the solid solution, K3Li2(Nb1xTax)Nb5O15 (KLTN) have
Figure 11 Polyhedral representation of a layer of the archetypal
(A1)2(A2)4C4(M1)2(M2)8O30 tetragonal tungsten bronze structure. been grown by the Kyropoulos technique, where some of the
Nb5 is replaced by Ta5.64 It has been shown that for x 0.50
the structure is tetragonal, whereas for x > 0.50 the structure is
from the center of its octahedron, that is, second-order Jahn orthorhombic.64 In addition to KLTN, Sr4NaLiNb10O30 (SNLN)
Teller (SOJT) effects. We will be discussing SOJT effects in more also exhibits the completely filled TTB structure.65 A melting
detail later in the chapter. TTBs are termed incompletely filled, point of 1380  C has been reported and colorless single crystals
filled, and completely filled, depending on the extent to which of SNLN were grown by the Czochralski method.65 In addition,
the A, C, and M sites are occupied. With respect to symmetry, a spontaneous polarization of 1520 mC cm2 has been mea-
TTBs are usually found in the polar tetragonal space group sured at room temperature.65
P4bm (crystal class 4mm); however, lower polar symmetries
are possible.5154 Some of the well-known and characterized 2.02.2.3.4 Potassium sodium strontium barium niobate
polar TTB oxides will be discussed. A family of polar oxides with the stoichiometric range
(Na1xKx)0.4(SrxBa1x)0.8Nb2O6 (0.5 < x < 0.75, 0.30 <
2.02.2.3.1 Barium sodium niobate y < 0.90) with the TTB structure has been synthesized. The
Ba2NaNb5O15 (BNN) was first reported in 1967 by Geusic materials are found in the polar tetragonal space group
et al.55 Also termed the banana phase, BNN has the filled P4bm. For these materials, the A sites are fully occupied with
TTB structure where the A1 and A2 sites are completely occu- Na and K statistically disordered on the A1 site, and Sr2 and
pied by Na and Ba2 respectively, and the M sites are filled by Ba2 statistically disordered on the A2 site. The C sites are
Nb5. The C sites are empty. At room temperature BNN is empty and the M sites are fully occupied by Nb5. The family
found in the polar orthorhombic space group Cmm2 (crystal has been termed KNSBN by Xu and Chen,66 and BSKNN by
class mm2), with an experimentally determined spontaneous Neurgaonkar et al.67 Large single crystals of KNSBN/BSKNN
polarization of 40 mC cm2.56 Other polar oxides that exhibit have been grown by the Czochralski method. For x 0.5
the BNN structure include Pb2KNb5O15 (PKN),57 Sr2KNb5O15 and y 0.75, (Na0.5K0.5)0.4(Sr0.75Ba0.25)0.8Nb2O6, a KNSBN/
(KSN),58 and nonstoichiometric phases such as La0.1Li0.1Na- BSKNN, crystal has been shown to have a spontaneous polar-
Ba1.8Nb5O1559 and K0.8Na0.2Ba2Nb5O15, as well as solid ization of 35 mC cm2.67
solutions (Ba1xSrx)2NaNb5O15, (Ba1xSrx)2LiNb5O15, and
(Ba1xMgx)2NaNb5O15.60 In all of the BNN and BNN-related
phases, the polarity is attributable to intra-octahedral displace- 2.02.2.3.5 Lead barium niobate
ments of the Nb5 cation from the center of its oxide octahe- The solid solution PbxBa1xNb2O6 with 0 < x < 1 has also been
dron. These displacements render the NbO6 octahedron shown to exhibit the TTB structure.68 An orthorhombic struc-
locally polar, and additionally the local polarity constructively ture is observed for 0.53 > x > 0.20, whereas a tetragonal
adds resulting in a macroscopically polar material. structure is found for x > 0.63. For 0.53 < x < 0.63, a two-
phase mixture is found. However, the crystal structure of
Pb0.7Ba0.3Nb2O6 (x 0.7) has been reported in the polar or-
2.02.2.3.2 Strontium barium niobate thorhombic space group Cm2m (crystal class m2m).69 In the
The solid solution Sr1xBaxNb2O6 (SBN) where 0.20 < x < 0.80 proposed model, one of the A2 sites is fully occupied by Pb2
has the TTB structure and is found in the polar tetragonal space cations, whereas the other A2 and all of the A1 sites are statis-
group P4bm.61 In SBN, the A1 site is partially occupied by Sr2, tically disordered between Ba2 and Pb2. As with BNN, SBN,
whereas the larger A2 site has Sr2 and Ba2 statistically disor- and KNSBN/BSKNN, the C sites are empty and the M sites are
dered. As with BNN, the M sites are fully occupied by Nb5 and fully occupied by Nb5. A crystal of the x 0.37 phase,
the C sites are empty. The Sr2/Ba2 ratio has been found over Pb0.37Ba0.63Nb2O6, has also been grown and is reported to be
a wide range, and for different applications SBN crystals with in the polar crystal class 4mm.60
48 Chemistry of Polar Transition-Metal Oxides

2.02.3 Multiferroic Materials results in ferroelectric behavior. Thus, the ferroelectric behavior
in these materials is termed improper83 and occurs by a much
One area where polar oxide materials have seen a revival is different mechanism than BaTiO3 or even BiFeO3.
with multifunctional, specifically multiferroic materials. (see
Chapter 4.11)7072 With multiferroics, the definition given by 2.02.3.3 Metal halide and oxy-halide systems
Schmid will be used a material is considered multiferroic if at
least two primary ferroic properties occur in the same mate- Multiferroic behavior has also been observed in metal halide
rial.73 For our purposes, this would be magnetic ordering, anti- materials, specifically BaMF4-type compounds (M Mg, Mn,
, ferri-, or ferromagnetism, and ferroelectricity. The physics of Fe, Co, Ni, and Zn)8486 and boracites, M3B7O13X (M Cr,
these materials is beyond the scope of this chapter, but struc- Mn, Fe, Co, Ni, or Cu; X Cl, Br, or I).8789 The former consists
tural polarity is required. A few families of multiferroics have of puckered layers of corner-shared MF6 octahedra that are
been described, and we will briefly discuss each of these as well separated by Ba2 cations. The materials are isostructural,
as their polar attributes. crystallizing in the orthorhombic crystal class mm2. Anti-
ferromagnetic ordering has been observed for M Mn, Fe,
Co, and Ni, but only BaCoF4 and BaNiF4 are ferroelectric.
2.02.3.1 Perovskites The transition metal in the BaMF4 materials is in a nearly
regular octahedral environment. The origin of the ferroelectric-
With perovskite multiferroic materials, the most extensively ity has been recently elucidated and occurs through the rota-
studied material is BiFeO3.7478 This material is reported tion of the MF6 (M Co or Ni) octahedra and polar
to be ferroelectric, ferroelastic, and weakly ferromagnetic. The displacements of the Ba2 cation.90 It is suggested that the
material exhibits trigonal symmetry, crystallizing in the polar reason ferroelectric behavior occurs in the Co and Ni phases
crystal class 3m. The structure of BiFeO3 consists of BiO6 and and not the Mn and Fe analogs is attributable to geometric
FeO6 octahedra that are corner, edge, and face shared. The Fe3 constraints and size effects.90 Boracite-type compounds have
cation is effectively undisplaced, bonded to six oxygen atoms the stoichiometry M3B7O13X (M Cr, Mn, Fe, Co, Ni, or Cu;
with nearly equal FeO distances. The main structural distor- X Cl, Br, or I) and exhibit three-dimensional crystal struc-
tion is from the Bi3 cation, which exhibits a lone pair. tures. The structures consist of linked MO4X, BO4, and BO3
The lone pair results in an asymmetric coordination environ- polyhedra. The materials are isostructural crystallizing in
ment, with three short BiO bonds (2.34 A) and three long the trigonal crystal class 3m. Complex ferromagnetic order-
BiO bonds (2.56 A). Thus, the BiO6 octahedra are locally ing below 100 K has been observed in Mn3B7O13Cl and
polar. It is this local polarity, attributable to the lone pair that is Ni3B7O13Cl.91,92 Ferroelectric hysteresis loops have also been
responsible for the observed ferroelectric behavior. In other measured for these compounds as well,88,93 indicating polari-
words, the polarization associated with the lone-pair cation is zation reversibility. What is unclear is the origin of the ferro-
being switched. It is interesting to note that polarization electric behavior. The polarity in the boracite structure is likely
reversibility in lone-pair cations has only been observed with attributable to the MO4X and BO3 polyhedra. In these
sixth period elements, that is, Tl, Pb2, and Bi3. Ferroelectric materials, the BO3 polyhedra are not strictly planar, but are
behavior involving fourth and fifth period lone-pair cations, found as a trigonal pyramid with boron at the apex. Thus, both
that is, Se4, Sn2, Te4, and I5, where the polarization on cations are in locally acentric and polar coordination environ-
these cations is reversed, has never been observed. It should be ments, whereas the BO4 tetrahedra are only acentric. Thus,
noted that LiH3(SeO3)2 is ferroelectric, but the ferroelectric polarization reversal, that is, ferroelectricity, must occur be-
behavior is attributable to hydrogen bonding and not the cause of the MO4X and/or BO3 polyhedra. To date, however,
Se4 cation.79 no mechanism has been confirmed.

2.02.3.2 Hexagonal manganites


2.02.4 Strategies on Designing Polar Oxide Materials
These materials have the RMnO3 (R Sc or small rare earth
cation) stoichiometry80 and have been erroneously referred to In the past decade or so, a number of strategies have been put
as hexagonal perovskites. It is emphasized that the compounds forth whose aim is to design new polar oxide materials (see
do not exhibit the perovskite structure. The Mn3 cations are Chapter 4.01). In one manner or another, these strategies
not octahedrally coordinated; rather the cation is surrounded involve crystal engineering.94 One question that needs to be
by five oxide anions in a trigonal bipyramidal coordination addressed is why are there so few polar oxides with respect to
environment. Also the R cations are not 12-coordinate, as all known oxide materials? Less than 10% of all oxides are
would be the case in a perovskite, but are in sevenfold coordi- polar. This would suggest that in the vast majority of oxides,
nation. The materials are multiferroic, with antiferromagnetic the building blocks of the structure contain a center of sym-
and ferroelectric properties.81 The nature of the polarity and metry, that is, the building blocks are undistorted or regular
therefore the ferroelectric behavior were only recently de- metal-oxide polyhedra. In addition, these regular polyhedra
scribed.82 Careful structural studies indicated that although are related by inversion symmetry. Thus, in order to design
the dipole moments are attributable to the RO bonds and polar oxide materials, two challenges must be successfully
not the MnO bonds, the R-cations are not directly responsible addressed. First, the building blocks of the structure must
for the ferroelectric behavior. The noncentrosymmetry is at- necessarily be intrinsically polar. Either the metal oxide poly-
tributable to the tilting of the MnO5 polyhedra, which in hedra needs to be intrinsically polar, for example, square py-
conjunction with the dipole moments in the RO bonds ramidal, or there must be a displacement that requires or forces
Chemistry of Polar Transition-Metal Oxides 49

C4[0 0 1]

C3[1 1 1]

C2[1 1 0]

Figure 12 Out-of-center distortions of octahedrally coordinated d0 cations along the local C2 [110], C3 [111], or C4 [001] direction. Reproduced with
permission from Halasyamani, P. S. Chem. Mater. 2004, 16, 3586. Copyright 2004 American Chemical Society.

the metal cation not to be on an inversion center. If local Mao,131143 and others. Halasyamani et al. have synthesized
centricity is observed, macroscopic centricity occurs. Second, a variety of new polar oxide materials that contain SOJT-
these building blocks must be connected or related in the distorted cations octahedrally coordinated d0 transition
structure by noninversion-type polar symmetry elements. In metals and/or lone-pair cations. Table 2 lists these polar ox-
other words, it is not sufficient to only have polar oxide poly- ides along with their space group and crystal class. By using
hedra; these polyhedra must be related by polar symmetry SOJT cations, they were able to increase the incidence of
elements. One manner in which new polar oxide materials polarity to nearly 50% in any new material. That is, when
may be designed is to use cations susceptible to SOJT distor- SOJT cations are incorporated into any new compound, the
tions (see Chapter 4.08).95101 These cations are octahedrally material crystallizes in a polar space group nearly 50% of the
coordinated d0 transition metals, Ti4, Nb5, W6, etc., and time. They have also demonstrated that when a d0 transition
cations with nonbonded electron pairs, or lone pairs, Sn2, metal oxide octahedron is linked to a cation that exhibits a
Se4, Pb2, etc. With the octahedrally coordinated d0 lone pair, the d0 cation is displaced away from the oxide ligand
transition-metal cations, SOJT effects are observed when the that links the two polyhedra. Thus, the lone-pair polyhedra
empty d-orbitals of the metal mix with the filled p-orbitals serve to reinforce the SOJT distortion of the d0 cation.112
of oxygen. In extended structures, this mixing results in a Additionally, with the octahedrally coordinated d0 cations, a
host of nearly degenerate electronic configurations that can continuous symmetry measure approach144146 has been used
be removed through the spontaneous distortion of the d0 to quantify the magnitude and direction of the distortion.147
transition-metal cation. This cation distortion can occur to- He was able to divide the d0 transition metals into three
ward an edge (local C2 direction), face (local C3 direction), categories: strong (Mo6 and V5), moderate (W6, Ti4,
or corner (local C4 direction), or between these special di- Nb5, and Ta5), and weak (Zr4 and Hf4) distorters (see
rections (see Figure 12). The distortion results in unequal MO Figure 14). The magnitude of the distortion scales with the
bond distances, and creates an MO6 octahedron that is locally electronegativity of the cation,148 that is, the more electroneg-
polar. SOJT distortions are observed in well-known polar ma- ative the cation, the stronger the distortion (on average).
terials such as BaTiO3, LiNbO3, Bi2WO6, and Ba2NaNb5O15. In In addition, the preferred direction of the distortion for each
these materials, the d0 cation displacement is toward a corner, d0 cation was examined and discussed. With respect to direc-
BaTiO3 and Ba2NaNb5O15, or face, LiNbO3, resulting in MO6 tional preferences, for V5 distortions toward a vertex or edge
(M Ti4 or Nb5) octahedra that are locally polar. With the are common. Interestingly, for V5 face-directed distortions
lone-pair cations, the original work of Sidgwick and Powell102 are never observed. For Mo6 and Hf4, only edge- and face-
followed by the valence shell electron pair repulsion (VSEPR) directed distortions are observed, whereas with the other four
theory of Gillespie and Nyholm103 attempted to rationalize the cations, W6, Ti4, Nb5, and Ta5, the three directions, ver-
asymmetric coordination geometry. It was, however, Orgel104 tex, edge, and face, are observed in similar proportions. Mao
who explained the structural distortion and polarization et al. have exploited SOJT distortions in the iodate polyhe-
through the mixing of the metal s- and p-orbitals. This tradi- dron, (IO3), in the synthesis of several polar oxides
tional view of metal cation sp orbital mixing has been shown (see Table 2). In addition to the polar iodate group, these
to be incomplete. A number of researchers have shown that the polar materials contain an octahedrally coordinated d0
interaction of the s- and p-orbitals of the metal cation with the metal, Nb5BaNbO(IO3)5,138 V5NaVO2(IO3)2(H2O) and
oxide anion p-states is critical for lone-pair formation.77,105111 LaVO2(IO3)4 H2O,143,149 an additional lone-pair cation,
Regardless of how the lone pair is created, its structural conse- Pb2Ln3Pb3(IO3)13(m3-O) (Ln LaNd),137 or neither, K2M
quences are profound (see Figure 13). The lone pair pushes the (IO3)4(H2O)2 (M Mn, Co, Zn, and Mg) and BaPd
oxide ligands toward one side of the metal cation resulting in a (IO3)4.150,151 Iodates have also been used by Albrecht-Schmitt
locally polar coordination environment. The lone-pair cation et al. to synthesize polar materials, including some new polar
coordination environment may be considered as pre- uranium compounds.152158 Norquist et al. have developed a
distorted,112 as these cations are almost always found in a locally novel strategy to design and synthesize new polar oxides by
polar environment. using an SOJT distorted cation, Mo6, in combination with
Utilizing SOJT-distorted cations to design and synthesize new chiral organic amines.159 As previously stated, the first chal-
polar oxide materials has been done by Halasyamani,54,113130 lenge in designing polar oxides is to use inherently polar
50 Chemistry of Polar Transition-Metal Oxides

Table 2 Recently synthesized polar oxide materials containing


second-order JahnTeller distorted cations

Compound Space Crystal Reference


group class

Bi2TeO5 Abm2 mm2 113,238


TeSeO4 I2 2 114,239
Na2TeW2O9 Ia m 115
BaTeM2O9 (M Mo6 or W6) P21 2 117
A2TeW3O12 (A Rb or Cs) P31c 3m 116
Cs2I4O11 P63 6 118
Ba6M2M8O30 (M Ti4, Zr4, or P4bm 4mm 54
Hf4; M Nb5 or Ta5)
Sr6Ti2Ta8O30 Pba2 mm2 54
Pb6Ti2Nb8O30 Cm2m m2m 54
Na2Te3Mo3O16 I2 2 119 Figure 13 ORTEP (50% probability ellipsoids) diagram for lone-pair
TlSeVO5, TlTeVO5 Pna21 mm2 121 cation polyhedra. Reproduced by permission of The Royal Society of
(NH4)2Te2WO8 P21 2 120,123 Chemistry: http://dx.doi.org/10.1039/b110420a.
ANbW2O9 (A K or Rb) Cmm2 mm2 122
KTaW2O9 Cmm2 mm2 122
ASe2V3O12 (A Rb or Tl) P63 6 240
Li2Ti(IO3)6, Na2Ti(IO3)6 P63 6 124,125 <r2> (2)
Pb3SeO5 Cmc21 mm2 126
Rb2(MoO3)3(SeO3) P63 6 127
Mo6+
Tl2(MoO3)3(SeO3) P31c 3m 127
A3V5O14 (A K, Rb, or Tl) P31m 3m 128
0.15 V5+
Te2O(PO4)2 Cc m 129
VOSe2O5 P4cc 4mm 130
Nd4CuTe5O15Cl3 I2 2 131
Cd7(Te7O17)Cl8 Pca21 mm2 132
Ag2Mo3Te3O16 I2 2 139
H2MnMoSeO7 Pmc21 mm2 241
[R-C7H16N2][Mo8O26] P21 2 159 0.10
[S-C7H16N2][Mo8O26] P21 2 159
AMoO3(IO3) (A Rb or Cs) Pna21 mm2 140,152
A[(VO)2(IO3)3O2] (A NH4, Ima2 mm2 153
Rb, Cs) W6+
RE(MoO2)(IO3)4(OH) [RE Nd, P2 2 154 Ti4+
Nb5+
Sm, Eu] 0.05
Cs[(UO2)3(HIO6)(OH)(O) Cc m 155 Ta5+
(H2O)].1.5H2O
Na2[UO2(IO3)4(H2O)] C2 2 158
Ln3Pb3(IO3)13(m3-O) (Ln LaNd) R3c 3m 137 Zr4+ Hf4+
BaNbO(IO3)5 Cc m 138
NaVO2(IO3)2(H2O) P21 2 143
LaVO2(IO3)4.H2O P21 2 149 0.00
K2M(IO3)4(H2O)2 (M Mn, Co, I2 2 150 Figure 14 Average magnitude of the off-center distortion for individual
Zn, Mg) octahedrally coordinated d0 transition metal cation. Reproduced with
BaPd(IO3)4 P1 1 151 permission from Ok, K. M.; Halasyamani, P. S.; Casanova, D.; Llunell, M.;
Cs6[(UO2)4(W5O21)(OH)2(H2O)2] I4cm 4mm 156 Alemany, P.; Alvarez, S. Chem. Mater. 2006, 18, 3176. Copyright 2006
Cs2[UO2(VO2)2(PO4)2].0.59H2O Cmc21 mm2 157 American Chemical Society.

polyhedra. In using the SOJT-distorted Mo6 cation, Norquist [(R)-C7H16N2]2 or as [(S)-C7H16N2]2 cation. By using single
et al. synthesized materials where the d0 cation is substantially enantiomer species, the cancellation of any local d0 cation
displaced from the center of its oxide octahedra. Thus, each of distortion through extra-framework inversion centers is pro-
the MoO6 octahedra is inherently polar. The second challenge, hibited, since the structure would need to contain both S and
ensuring that the octahedral are not related by inversion cen- R cations. Norquist et al. are able to control the presence or
ters, was successfully addressed by using single enantiomer- absence of each enantiomer.
templating agents. An example of this strategy involves the
synthesis of [(R)-C7H16N2][Mo8O26] and [(S)-C7H16N2]
2.02.4.1 Metal oxyfluoride systems
[Mo8O26].159 These materials were synthesized as pure polar
compounds by using reaction gels in which a single enantio- Poeppelmeier et al. have developed a strategy for designing
mer of 3-aminoquinuclidine was present, either as the and synthesizing polar materials using octahedrally
Chemistry of Polar Transition-Metal Oxides 51

O2
O1
1.697(2)
1.596(2)

F1 2.059(1) Mo F3 F3 V F5

F4 1.709(2) F2
O1 F4

2.114(1) 2.084(2)

F2 F1

O1 O1
1.760(1) 1.782(2)

Nb Ta
F4 F4

F1 F1
F3 F3
F2 F2
2.072(1) 2.063(2)
F5 F5

Figure 15 ORTEP (50% probability ellipsoids) for [MoO2F4]2, [VOF5]2, [NbOF5]2, and [TaOF5]2 octahedra. Note that the cation is distorted
toward the oxygen ligand(s). Reproduced with permission from Welk, M. E.; Norquist, A. J.; Stern, C. L.; Poeppelmeier, K. R. Inorg. Chem. 2000, 39,
3946. Copyright 2000 American Chemical Society.

coordinated d0 transition metal oxidefluoride anions (see distortion, the spontaneous displacement of the d0 transition
Chapter 2.07). Specifically, these are anions of the type metal toward the oxide ligand, but also focusing on the sec-
[MOxF6x]2 (x 1, M V5, Nb5, Ta5; x 2, M Mo6, ondary distortion, the interaction of the ordered [MOxF6x]2
W6) (see Figure 15).160170 Similar to the pure d0 oxide anion with the extended crystal structure. With all of the or-
systems discussed earlier, the metal cation in the center of the dered anions, an uneven amount of residual negative charge is
oxyfluoride octahedra spontaneously displaces toward a corner observed on the ligands. They demonstrated that coordination
(x 1) or edge (x 2) to form short MO bonds. This sponta- within the structure is directed by the most anionic ligands.
neous distortion is inherent to the oxyfluoride anion and is a With the [NbOF5]2 and [TaOF5]2 anion, the most negative
result of metaldp oxygenpp orbital interactions. For exam- charges are found on the oxide and trans-fluoride ligands; thus,
ple, in anions such as [NbOF5]2 the Nb5 cation distorts coordination is directed in a trans-fashion. Interestingly, this
toward the oxide ligand, resulting in a short NbO bond and type of trans-directing is also observed in the [WO2F4]2 anion;
a long trans-NbF bond. This distortion is analogous to those however, both the [MoO2F4]2 and [VOF5]2 anions are cis-
observed in KTiOPO4 (KTP)14 and BaTiO3.6 There are also two directors.166 By investigating and understanding these direc-
challenges in synthesizing NCS polar materials based on tional effects, both at the local, primary level and at the more
[MOF5]2 (M V5, Nb5, Ta5) or [MO2F4]2 (M Mo6, macroscopic, secondary level, Poeppelmeier et al. have been
W6) anionic octahedra. The first is to prevent crystallographic able to design and synthesize NCS polar materials by aligning
disorder between the oxide and fluoride ligands. Crystallo- the ordered [MOxF6x]2 anions in an acentric polar manner.
graphic disorder between the oxide and fluoride ligands can
impose a center of symmetry on the d0 cation, rendering the
structure centrosymmetric. The second challenge is to have
2.02.4.2 Salt-Inclusion Solids
these crystallographically ordered anions arranged in an NCS
manner with respect to each other. By closely examining all of Another novel strategy for synthesizing and designing NCS
the intra-octahedral distortions, Poeppelmeier et al. were able polar materials has been described by Hwu et al.171174 They
to overcome the first challenge and successfully order the oxide have focused on salt inclusion solids whose framework con-
and fluoride ligands.163,166168 The second challenge was ac- sists of mixed ionic and covalent sublattices. They have utilized
complished by using the [NbOF5]2 anions in a hybrid a combination of acentric polar polyanions, such as those
inorganicorganic compound as well as more recently in a found in silicates, along with first-order JahnTeller cations,
solid-state material.170 The researchers were able to success- along with chlorine-centered acentric secondary building units
fully meet both challenges by not only examining the primary (SBUs). We will describe each of these groups in more detail.
52 Chemistry of Polar Transition-Metal Oxides

With the acentric polar polyanions, moieties such as P2O74, 2.02.4.3 Borates
Si2O76, and V2O74 are used. Acting in a cooperative manner
In addition to the aforementioned strategies and materials,
with these anions are the first-order JahnTeller-distorted
polar borates have received a great deal of attention.175177
cations, for example, Mn3 (d4) and Cu2 (d9). Attributable
The fundamental idea behind using borates to design and
to the first-order JahnTeller effect, the coordination of these
synthesize polar materials is the inclusion of the [BO3]3
cations is inherently asymmetric. One of the most novel
anion group in the structure. It has been shown that this
features of Hwus strategy is the use of anion-based acentric
group is most often observed with 1 (C1) site symmetry.178
SBUs. Specifically, the acentric SBU ClA6nMn (A Cs, Ba;
In addition, delocalized p-type bonds are observed perpendic-
M Mn, Cu; n 1, 2) is utilized (see Figure 16). This SBU has
ular to the BO3 plane that, when coupled with MO6 (M d0
a templating effect on the framework, resulting in the observed
transition metal) octahedral, often result in large nonlinear
NCS structure. Hwu et al. have successfully used these ideas to
susceptibilities. As with the other systems discussed, the ori-
synthesize a variety of NCS salt-inclusion solids including
entation of the [BO3]3 anion and their density in the unit
Ba2Mn(Si2O7)Cl, Cs2Cu7(P2O7)4 6CsCl, Cs2Cu5(P2O7)3 3CsCl,
cell profoundly influences the NLO properties. Large non-
Ba6Mn4Si12O34Cl, and Ba6Fe5Si11O34 Cl3.171174
linear susceptibilities are thought to occur when a large num-
ber of these borate group are aligned in a crystal structure.176
(a) (b) (c) (d)
The first polar borate to gain widespread attention was b-
(i) BaB2O4 (BBO).179 BBO is found in both the centrosymmet-
ric, R-3c, high-temperature a-phase, and the NCS polar, R3c,
low-temperature b-phase. A reversible phase transition is ob-
served around 925  C. In most instances, b-BaB2O4 crystals
Mn
o
are grown by the top-seeded solution growth (tssg) method
CI
below 925  C that suppresses the formation of the centro-
Ba
symmetric a-phase. In BBO, the BO3 groups form a B3O6 ring
whose plane is perpendicular to the polar axis. The rings
(ii) themselves are slightly misaligned reducing their maximum
theoretically possible NLO susceptibility. In addition, BBO
has an exceptional optical transmission range, 1903500 nm,
as well as a high damage threshold, 5 GW cm2. In addition
c
to BBO, LiB3O5 (LBO),180 CsB3O5 (CBO),181 CsLiB6O10
a b (CLBO),182 and BiB3O6 (BIBO)183 are attractive materials
for efficient SHG; however, only BBO, LBO, and BIBO are
polar. Keszler et al. have also synthesized a host of borate
Mn materials,175,177,184 some of which are polar. The polar borates
CI
include pyroborates such as CsMO(B2O5) (M Nb5 or
Ba
Ta5)185 and BaCuB2O5,186 and LiNaB4O7187 that contain
o B4O9 groups. Mao et al. and Pan et al. have also used borate
(iii) groups to design and synthesize new polar oxide materials.
Recently, Mao et al. have used cyclic B3O8 groups to create
c new polar oxides, namely, RbGeB3O7, Rb2GeB4O9, and
a b Rb4Ge3B6O17.188 Pan et al. have synthesized polar borates
that incorporate corner-shared BO3 groups, that is, B2O5 di-
mers. Specifically, they have grown large crystals of two con-
gruently melting polar borates, Li6CuB4O10189 and
(a) (b) (c) Bi2ZnOB2O6.190193 In addition to being highly stable, both
materials have large transmission windows. Pan et al. have also
synthesized other polar borates, namely, Na3La2(BO3)3,194
Na5B2P3O13,195 Bi2Cu5B4O14,196 Pb2[B5O9]Br,197
198 199
Na2B5O8(OH), and Na2B4O12H10. The polar borates are
Figure 16 Figure depicting (i) coordination surrounding chlorine in (a)
listed in Table 3.
NaCl, (b) Cs2Cu7(P2O7)46CsCl, (c) Ba2Mn(Si2O7)Cl, and (d)
Ba6Mn4Si12O34Cl3; (ii) a slab of the (Ba2Mn)Cl lattice in Ba2MnSi2O7Cl
showing the origin of the polar lattice alternating short and long MnCl 2.02.5 Functional Properties Associated with Polar
linkages; (iii) a cage view of the Si2O7 unit residing in the center of the
Oxide Materials
anti-ReO3 type (Ba2Mn)Cl lattice in Ba2MnSi2O7Cl (left) with the Si2O7
unit comprising two corner-shared SiO4 tetrahedra that are eclipsed (right);
(iv) coordination around chlorine in (a) NaCl, (b) Cs2Cu7(P2O7)46CsCl, In Section 2.02.1, we briefly discussed some of the properties
and (c) Ba2MnSi2O7Cl. Reproduced with permission from Mo, X.; associated with polar oxide materials. In this section, we de-
Hwu, S.-J. Inorg. Chem. 2003, 42, 3978; Mo, X.; Ferguson, E.; Hwu, scribe these properties in more detail, as well as discuss their
S.-J. Inorg. Chem. 2005, 44, 3121. Copyright 2003 and 2005 measurements. We will focus on the characterization of bulk
American Chemical Society. materials, as opposed to thin films or single crystals, since with
Chemistry of Polar Transition-Metal Oxides 53

Table 3 Polar borates Curie.206 They observed that some materials become elec-
trically polarized when subjected to a mechanical force.
Compound Space Crystal Reference Soon after, the converse effect was discovered wherein the
group class
application of a voltage resulted in a macroscopic strain. In
b-BaB2O4 (BBO) R3c 3m 179 1910, Voigt published a standard reference detailing the
LiB3O5 (LBO) Pna21 mm2 180 electromechanical relationships in piezoelectric mate-
BiB3O6 (BIBO) C2 2 183 rials.207 A thorough review of the early history of piezoelec-
Li2B4O7 I41cd 4mm 242 tricity can be found in Cadys seminal book.200 Thus with
A2B4O7 (A Sr2 or Pb2) Pmn21 mm2 243 piezoelectricity, two effects are possible: direct and con-
ACa4(BO3)3O (A Y3 or Cm m 244,245 verse. Both direct and converse effects are used in a variety
Gd3) of applications. The direct effect results in generator action
NaBe2BO3F2 C2 2 246,247
the piezoelectric material converts mechanical energy to
KNbOB2O5 Pbn21 mm2 248
electrical energy. This generator action is used in solid-state
CsMO(B2O5) (M Nb5 or Pmn21 mm2 185
Ta5) batteries, sensing devices, and fuel lighting applications.
BaCuB2O5 C2 2 186 The converse effect results in motor action the piezoelec-
LiNaB4O7 Fdd2 mm2 187 tric material converts electrical energy to mechanical en-
RbGeB3O7 Pna21 mm2 188 ergy. This motor action is used in ultrasonic and acoustic
Rb2GeB4O9 P21 2 188 applications, micromotor devices, and electromechanical
Rb4Ge3B6O17 Cc m 188 transducers. Measurements on bulk materials utilizing
Li6CuB4O10 P1 1 189 both direct and converse piezoelectric techniques will be
Bi2ZnOB2O6 Pba2 mm2 190193 described.
Na3La2(BO3)3 Amm2 mm2 194
Na5B2P3O13 C2 2 195
Pyroelectricity
The pyroelectric effect may be defined as the change in
Bi2Cu5B4O14 P1 1 196
Pb2[B5O9]Br Pnn2 mm2 197 spontaneous polarization, Ps, as a function of tempera-
Na2B5O8(OH) Pna21 mm2 198 ture.208 The symmetry requirements for pyroelectricity are
Na2B4O12H10 Pna21 mm2 199 far more restrictive compared with SHG and piezoelectric-
ity. To exhibit a spontaneous polarization, the material in
question must crystallize in one of ten polar crystal classes
(1, 2, 3, 4, 6, m, mm2, 3m, 4mm, or 6mm). Thus, polarity
is required for pyroelectric behavior. Determining the py-
the latter large (>5 mm) crystals are necessary. The techniques
roelectric coefficient may be done two ways measuring
described can, however, be used on single crystals. In addition
either the pyroelectric current or the pyroelectric charge.209
to having large single crystals, in many cases these crystals
Both techniques will be described.
must be cut and polished to expose specific crystallographic
faces. With new and even well-known materials, growing, cut- Ferroelectricity
A ferroelectric is formally defined as a pyroelectric material
ting, and polishing such crystals are exceptionally difficult
that has a reversible, or switchable, polarization.3 Thus
and remain an ongoing challenge. In this section, the charac-
for a material to be ferroelectric, the compound must
terization of second-harmonic generating, piezoelectric, pyro-
be polar, that is, it must possess a permanent dipole mo-
electric, and ferroelectric properties in bulk NCS materials is
ment, and must be capable of having this moment reversed
described. These phenomena have been discussed extensively
in the presence of an applied voltage. The former occurs if
in the literature2,3,200203 so only a brief description of each
the material crystallizes in one of ten polar crystal classes
phenomena will be given here.
(1, 2, 3, 4, 6, m, mm2, 3m, 4mm, or 6mm). Determining
Second-harmonic generation the latter is more involved. Polarization reversal, or ferro-
SHG, or frequency doubling, is defined as the conver- electric hysteresis, may be measured through a Sawyer
sion of a specific wavelength of light into half its original, Tower circuit.210 Additionally, because of the relatively
that is, l1 ! (1/2)l1, or with respect to frequency o, large voltages needed for polarization reversal, the material
o1 ! 2o1. The first report of SHG was by Franken et al. in under investigation must be insulating. Another feature that
1961,204 who reported SHG on a crystal of a-SiO2 using a is observed in some, but not all, ferroelectric materials is a
ruby laser. Following this experimental result, a classic dielectric anomaly at the Curie temperature. A maximum
paper by Bloembergen and coworkers was published that in the dielectric constant is often observed at the Curie
provided a theoretical foundation for the origin of the NLO temperature. This temperature indicates a phase change
susceptibility.205 For several years following Frankens ex- to a centrosymmetric nonpolar, that is, nonferroelectric,
perimental result, large single crystals were required to often termed paraelectric, structure. We will describe mea-
measure SHG. Kurtz and Perry published, in 1968, a sem- surement techniques that allow one to determine ferroelec-
inal paper that described a technique whereby SHG could tric hysteresis curves.
be measured from polycrystalline samples.201 It is this tech-
nique that we will describe in more detail. This section is divided into four parts. Each part describes a
Piezoelectricity specific NCS property, the history of the phenomena, and
Piezoelectricity, derived from the Greek piezen, meaning provides details on the measurement as well as an interpreta-
to press, was discovered in 1880 by Jacques and Pierre tion of the resulting data.
54 Chemistry of Polar Transition-Metal Oxides

Light box Sample


holder

Beamsplitter Focusing mirror


Nd-YAG laser

1064 nm

532 nm narrow
bandpass filter

Photomultiplier tube
Oscilloscope Trigger

Figure 17 Schematic diagram of a modified Kurtz-powder laser second-harmonic generation measurement system. Reproduced by permission of The
Royal Society of Chemistry: http://dx.doi.org/10.1039/b110420a.

2.02.5.1 Second-Harmonic Generation a quick and dirty measurement that addresses the simple
question of whether the material is SHG active or not, only
SHG, or frequency doubling, is defined as the conversion of a
1050 mg of sample is required. If more quantitative SHG
specific wavelength of light into half its original, that is,
information is needed, a larger amount of sample, around
l1 ! (1/2)l1, or with respect to frequency o, o1 ! 2o1 (see
1 g, is required. For more quantitative measurements, a photo-
Chapter 8.20). It was not until the invention of the laser in
multiplier tube (PMT) connected to an oscilloscope is also
1960 by Maiman211 that sizeable NLO effects, such as SHG,
necessary. Using the PMT and oscilloscope allows the user to
could be observed. Attributable to these optical fields, the
collect SHG data on a standard, usually a-SiO2 or urea, and
induced polarization, P, in the material can be written as a
compare the results with newly synthesized materials. The
power series: P wE dE2 where w is the linear electric
entire system laser, PMT, power supplies, optics, and oscillo-
susceptibility, with the higher-order terms resulting in non-
scope must be placed on a flat surface. A laser table is ideal,
linear effects such as SHG. These nonlinear effects are described
since the various optical pieces can be attached to the table, but
by expanding the polarization:
is not required. The total footprint of the system is 20  60 ; thus,
only a relatively small flat area is needed.
Pi wijk Ej wijk Ej Ek wijkl Ej Ek El
2.02.5.1.1 Measurement of SHG and data interpretation
where wij is the electric susceptibility, with the second-order Once the laser, PMT, and optics are aligned, collecting the SHG
nonlinear coefficient described as wijk. Third-order terms, wijkl, is reasonably straightforward. As previously stated, a small
give rise to third-harmonic generation. Only in an NCS envi- amount of the powder to be tested (1050 mg) is placed in a
ronment is wijk 6 0. Mathematically, wijk is a third-rank tensor, fused silica tube. The SHG efficiency of the new material may be
and in experimental SHG measurements is replaced by dijk, compared with standard materials. SHG properties were first
where 2dijk wijk. measured on a-SiO2; thus, the material is defined to have an
After the discovery of SHG in 1961,204 large crystals, on the efficiency of 1.0 (dimensionless). Most SHG efficiencies
order of several mm, were required to investigate the phenom- are reported with respect to a-SiO2; however, other materials
enon. A technique, described in 1968, allowed the determina- can be used. BaTiO3 and urea both have SHG efficiencies
tion of the SHG efficiency on polycrystalline samples. It is this of 400  SiO2, whereas LiNbO3 has an efficiency of
technique that is described in more detail. At its most basic, the 600  SiO2.201,213 Once the SHG of a polycrystalline sample
powder SHG technique requires very little instrumentation. of a-SiO2 has been measured, it is very straightforward to
Additionally, all of the instrumentation is commercially avail- roughly determine the SHG efficiency of any new material. If
able. A typical setup for powder SHG measurements is shown more accurate SHG information is required, additional experi-
schematically in Figure 17. A low-energy laser, pulsed or con- ments become necessary. Typically, a larger amount of material
tinuous, is needed. Usually, a commercially available NdYAG is necessary, on the order of 1 g, and the powder needs to be
laser (1064 nm output) is used,212 since any SHG will appear sieved into particle sizes ranging between 20 and 120 mm. This
in the visible at 532 nm (green), and thus the experimentalist is sieving may be done using commercially available sieves. Mea-
literally able to see the SHG. The sample, a polycrystalline suring the SHG as a function of particle size, 20120 mm, has
powder, is placed in a fused silica tube a capillary tube two advantages. First, the SHG efficiency is determined more
or nuclear magnetic resonance (NMR) tube can be used. For accurately. Second, type 1 phase-matching information may be
Chemistry of Polar Transition-Metal Oxides 55

determined.201 Type 1 phase matching, or index matching, equivalent, that is, 1 C N1 1 m V1. Often the piezoelectric
occurs when the phase velocity of the fundamental radiation equation is written as Pi dijsj (i 1, 2, 3; j 1, 2, . . . 6), where
(1064 nm) equals the second harmonic (532 nm). If type 1 dij is the contracted notation for dijk.214 It is important to note
phase matching occurs, the SHG efficiency will increase with that dij does not transform as a second-rank tensor. The piezo-
the particle size and plateau at a maximum value. If phase electric constants, both charge and strain, given as dij, are
matching does not occur, the SHG efficiency will reach a max- usually reported as one or more terms, d33, d31, and/or d15.
imum value and then decrease, as the particle size increases. With d33 the induced polarization, strain, is parallel to the
Phase-matching (LiNbO3) and nonphase-matching (a-SiO2) applied stress, electric field, whereas with d31 and d15 the
curves are shown in the diagrams below. Note that the curves induced polarizations, strains, are perpendicular to the applied
are drawn to guide the eye, and are not a fit to the data. stresses, electric fields. Another important variable with respect
These figures also clearly illustrate that accurate SHG effi- to piezoelectric devices is the electromechanical coupling fac-
ciencies can only be determined by measuring similar particle tor, k. This factor describes the efficiency in the conversion of
size ranges. For example, if the SHG of a-SiO2 is measured with mechanical energy to electrical energy, the direct effect, or the
particles >90 mm and the unknown material is measured at a conversion of electrical energy to mechanical energy, the con-
smaller particle size, the SHG efficiency of the unknown mate- verse effect. Generally, large k values are desirable for efficient
rial would be overestimated. Thus, it is critical that the SHG of energy conversion; however, the coupling term does not take
SiO2 and the unknown material be measured at the sample into account dielectric or mechanical losses.
particle size range, that is, 4563 mm. Once the phase-matching
capabilities of the material are known, the bulk NLO suscepti- 2.02.5.2.1 Sample preparation and measurements
bility, hdeffi, can be estimated. The value of hdeffi for phase- Unlike the SHG measurement where a loose polycrystalline
matchable, PM, and non-phase-matchable, NPM, materials are: powder can be used, a well-sintered ceramic is necessary for
bulk piezoelectric measurements. For the measurements de-
 1=2
I2o A scribed herein, the dimensions of the sintered disk are a diam-
hdeff iPM  7:98  102 eter of 0.5 in. and a thickness of 0.5 mm. In addition, the
I2o LiNbO 3
ceramic must undergo electrical poling. With the poling tech-
 1=2
I2o A nique, electrodes are applied to both sides of the sample
hdeff iNPM  0:3048
I SiO2
2o usually silver or gold has been sputtered or mechanically ap-
plied. The poling process takes place above room temperature
The SHG efficiency of the unknown compound (A) is either (100300  C), with an applied voltage (10002000 V) for
compared with LiNbO3SHG efficiency of 600  SiO2 or SiO2 2030 min. After poling, the material has a response similar
depending on the phase-matching behavior of the unknown to a single crystal, where the entire ceramic acts as a single unit.
compound. The unit for hdeffi is picometer per volt (pm V1). Although poling will not align 100% of the crystallites, the
extent of alignment is sufficient to measure the piezoelectric
2.02.5.2 Piezoelectricity response. It is interesting to note that it was only in 1949 that
poling was discovered to be critical in changing a seemingly
The piezoelectric phenomena occur as both the direct and inert ceramic into an electromechanically active material.215
converse effect.200 With the direct effect, an external stress, Before this time, the assumption was that the individual crys-
sjk, results in a change in polarization, Pi. The direct effect is tallites in a ceramic would effectively cancel, rendering the
mathematically described as Pi dijksjk, where dijk (i, j, k 1, material useless for industrial applications.
2, 3) is the piezoelectric charge coefficient, given in Coulombs
per Newton (C N1). With the converse effect, an applied field, 2.02.5.2.2 Direct piezoelectric measurements
Ei, results in a strain, ejk. The converse effect is mathematically The direct piezoelectric effect occurs when a mechanical force
described as ejk dijkEi, where dijk is the piezoelectric strain on a material results in a change in polarization. The resultant
coefficient, given in meter per volt (m V1). With both effects, piezoelectric charge constant, d, is a third-rank tensor, dijk, and
dijk is a third-rank tensor. It is important to note that the units is measured in C N1, or pC N1. Often this tensor notation is
for dijk, when measuring direct or converse effects, are reduced to matrix notation,214 and the dijk terms become dij,

1.6 0.15

1.5
LiNbO3 0.14 SiO2
SHG (arbitary units)

SHG (arbitary units)

0.13
1.4
0.12
1.3
0.11
1.2
0.10
1.1
0.09

1.0 0.08

0.9 0.07
20 40 60 80 100 125 20 40 60 80 100 125
Particle size (mm) Particle size (mm)
Phase-matchable Nonphase-matchable
56 Chemistry of Polar Transition-Metal Oxides

High voltage amplifier Optical sensor

High voltage interface


Drive Return Optical
fiber probe
Micropositioner

Bulk sample

Computer Copper plate


Insulating acrylic

Figure 18 Experimental system to measure converse piezoelectric effects. Reproduced by permission of The Royal Society of Chemistry: http://dx.doi.
org/10.1039/b110420a.

2.02.5.2.3 Converse piezoelectric measurements


-55.55
The d33 strain constant may be determined on bulk samples
-55.60 through converse piezoelectric measurements. As noted earlier,
the strain constant is expressed in units of m V1 that are
-55.65 equivalent to C N1. Converse piezoelectric measurements
are more experimentally difficult compared with the direct
Displacement (mm)

-55.70
measurements, but provide greater accuracy. The converse
-55.75
measurements use an optical technique in order to measure
the small strains in the sample caused by the application of
-55.80 a voltage. The experimental system is composed of a high-
voltage amplifier and interface as well as an optical sensor
-55.85 and probe. The optical probe remains stationary and is approx-
imately 1 mm above the sample (see Figure 18).
-55.90
In the native state, or zero voltage, a finite amount of light is
-55.95 collected in reflection from the sample. When the voltage is
-800 -600 -400 -200 0 200 400 600 800 applied, the sample undergoes a macroscopic strain and the
E (V) amount of light collected by the optical sensor changes. The
change in collected light is converted to a displacement change,
Figure 19 Representative butterfly loop observed in converse
piezoelectric measurements. in m V1. Mathematically, d33 may then be calculated through:
d33 S/E Dt/V, where S is the strain, E is the field strength
(in V m1), Dt is the change in thickness, and V is the applied
with i 1, 2, 3; j 1, 2, . . ., 6. As stated earlier, dij does not voltage. A plot of strain versus electric field produces the com-
transform as a second-rank tensor. For both the direct as well as monly observed butterfly curves, similar to the one shown in
the converse effects, the d33 value of the material is usually Figure 19. The equation also indicates that d33 depends on the
reported. The subscripts specifically denote that what is being change in thickness of the sample, not the initial sample thick-
measured is a polarization parallel to the direction of the ness. The magnitude of the piezoelectric response can vary
mechanical force. Lateral, d31, and shear, d15, polarizations greatly among oxide materials. For example, ZnO, LiNbO3,
may also be determined, but these measurements are usually and LiTaO3 have d33 values of around 10 pC N1, whereas
done on specifically cut single crystals. To measure the direct BaTiO3 and lead zirconate titanate (PZT) have corresponding
piezoelectric effect, a static or a quasistatic method is used. d33 coefficients of approximately 190 and 100600 pC N1 for
Although this method is less precise than the resonance various PZT compositions.209
method,216 the ease of use and availability of instrumentation
make the static method preferable. The static method employs
a Berlincourt d33 meter, for which a number of commercial
systems are available.217 The instrument is very straightforward 2.02.5.3 Pyroelectricity
to use. A known force is applied to the poled ceramic, as well as
The pyroelectric effect is defined as the change in spontaneous
to a standard piezoelectric. Comparing the resultant electric
polarization, Ps, as a function of temperature. The pyroelectric
signals allows one to determine the d33 of the sample. The
coefficient, p, is mathematically defined as
value of d33 is simply read off the meter. These meters can
measure d33 charge constants within a few percent, with a dPs
p
range from 20 to 2000 pC N1. dT
Chemistry of Polar Transition-Metal Oxides 57

with spontaneous polarization, Ps, and temperature, T. The experimentally very difficult. What is usually experimentally
coefficient, p, is a vector and is described in units of measured is the total pyroelectric effect exhibited by the mate-
mC m2 K1. Surprisingly, the effect has been known for over rial the sum of the primary and the secondary effects.
2400 years, with the first account attributed to the Greek phi-
losopher Theophrastus. He described a stone, lyngourion
probably tourmaline that was capable of attracting straw 2.02.5.3.2 Pyroelectric current
and pieces of wood. A thorough and comprehensive descrip- The most straightforward technique to measure the pyroelec-
tion and history of the phenomenon may be found in Langs tric current is the direct method.222 With the direct method, the
seminal text and recent papers.1,2,208 Brewster, in 1824, was the pyroelectric material is heated uniformly at a constant rate, that
first researcher to use the term pyroelectricity.218 Interestingly, is, DT/Dt 12  C min1. The pyroelectric coefficient is deter-
the material Brewster investigated, Rochelle salt, was studied mined by measuring the pyroelectric current, given by i(T ) A
nearly a century later by Valasek in his discovery of ferroelec- (DT/Dt)p, where A is the sample area. Thus, a plot of p(T ) over
tricity.219,220 The pyroelectric effect was mainly an academic a wide range of temperature can be easily obtained. More
curiosity until 1938, when Y. Ta suggested that tourmaline experimentally, complicated methods may also be used to
crystals could be used as an infrared sensor.221 After this pub- determine the pyroelectric current. These include radiation
lication, and with the onset of the Second World War, investi- heating223 and capacitive charging.224 These methods are
gation into pyroelectricity grew rapidly and remains an active more accurate compared with the direct method, but experi-
area of current research among chemists, material scientists, mentally more complicated.
and engineers. Currently, pyroelectrics are mainly used for
thermal detectors. Pyroelectric devices respond to changes in
2.02.5.3.3 Pyroelectric charge
temperature and therefore can be used to detect and observe
The original method for measuring the pyroelectric charge was
stationary or moving objects. A few of the applications for
developed in 1915.225 This technique, known as the static
pyroelectric detectors include burglar alarms, pollution moni-
method, determines the charge, that is, polarization, of the
tors, and the measurement of thermal properties of materials.
material as a function of temperature. The technique works
very well at discrete temperatures. The static method was im-
2.02.5.3.1 Sample preparation and measurement proved upon by Glass, with an integration technique that
The sample preparation for a bulk pyroelectric measurement allowed for larger changes in temperature.226 The pyroelectric
is very similar to what is required for a bulk piezoelectric coefficient may be obtained by graphical differentiation.
measurement. A well-sintered ceramic disk that has been elec- A schematic of the static method is shown in Figure 20. If
trically poled is required. Determining the pyroelectric coeffi- the material under investigation is ferroelectric, that is, the
cient may be divided into two groups the measurement of polarization is reversible, the pyroelectric coefficient may be
the pyroelectric current and the measurement of the charge.209 determined by measuring the temperature dependence of
We will describe measurement techniques for both groups. In the remanent polarization. The remanent polarization is deter-
addition, the pyroelectric effect can be subdivided into primary mined through a SawyerTower loop (see Section 2.02.4.4).210
and secondary effects. The primary effect is observed when the As with the piezoelectric technique discussed earlier, graphical
material is rigidly clamped under a constant strain to prevent differentiation is used.
any thermal expansion or contraction. Secondary effects occur Clearly, ferroelectric and nonferroelectric pyroelectrics are
when the material is permitted to deform, that is, the material possible, and the pyroelectric coefficient varies widely between
is under constant stress. Thermal expansion results in a strain the two groups. The pyroelectric coefficients for ferroelectrics
that changes the spontaneous polarization, attributable to the such as BaTiO3, LiNbO3, and LiTaO3 are 200, 83, and
piezoelectric effect. Thus, the secondary pyroelectric effect in- 176 mC m2 K1 respectively, whereas for nonferroelectrics
cludes contributions caused by piezoelectricity. Exclusively such as ZnO, tourmaline, and CdS the corresponding values
measuring the pyroelectric coefficient under constant strain is are 9.4, 4.0, and 4.0 mC m2 K1, respectively.2

Ground
High voltage amplifier

Drive Return
Tc
Temperature
P
High voltage interface controller
Temp (c)

Computer
Precision tester
Furnace

General purpose interface bus


(GPIB, optional)
Figure 20 Schematic of the static method for determining the pyroelectric coefficient. Reproduced by permission of The Royal Society of Chemistry:
http://dx.doi.org/10.1039/b110420a.
58 Chemistry of Polar Transition-Metal Oxides

Ground
Computer
High voltage amplifier
Copper bar

High voltage interface Bulk sample


Precision LC
Copper plate
Drive Return
High voltage test fixture

Figure 21 Experimental Sawyer-Tower circuit for measuring Ferroelectric hysteresis. Reproduced by permission of The Royal Society of Chemistry:
http://dx.doi.org/10.1039/b110420a.

2.02.5.4 Ferroelectricity
A ferroelectric is formally defined as a pyroelectric material that
has a reversible, or switchable, polarization. Ferroelectricity +P (mC cm-2)
was discovered in ca. 1920 by Valasek219,220 in Rochelle salt
(NaKC4H4O6 4H2O) a material that was known at the time +Ps
for its piezoelectric and pyroelectric properties. For years after
+Pr
this discovery, ferroelectricity was viewed simply as a scientific
curiosity, and was thought to occur only rarely in materials. In
1935, the first family of ferroelectrics was discovered in
-E +E (V)
KH2PO4 and related materials.227,228 The first nonhydrogen-
Ec
bonded ferroelectric, BaTiO3, was subsequently discovered in
ca. 1945 by Wul and Goldman in the Soviet Union and von
Hippels group in the United States.16,17 Until this discovery it
was assumed that hydrogen bonding was necessary for ferro- -Pr
electricity to occur. The fact that oxides could exhibit ferroelec-
-Ps
tric behavior ushered in a new era, and soon thereafter a
number of ferroelectric oxides were discovered. A thorough -P
and rigorous discussion that encompasses all aspects of ferro-
electricity may be found in the comprehensive text by Lines
and Glass.3

Figure 22 Ferroelectric hysteresis loop (polarization vs. applied


2.02.5.4.1 Sample preparation and hysteresis loop voltage). Reproduced by permission of The Royal Society of Chemistry:
Similar to piezoelectric measurements, for ferroelectric mea- http://dx.doi.org/10.1039/b110420a.
surements a well-sintered and dense (>95%) ceramic disk that
has been electrically poled is necessary. The circuit design for
measuring ferroelectric hysteresis curves was published in of the dipole moments are aligned, the material is considered
1930.210 Since that time there have been a few reports modi- saturated since an increase in applied voltage will not increase
fying the original design,229,230 but the overall concept has not the polarization. The linear extrapolation of the curve back to
changed in over 70 years. At its most basic, a linear capacitor is the polarization axis represents the spontaneous polarization
placed in series with the sample. An AC or DC voltage is then (Ps). As the applied voltage is reduced from its maximum
applied. The voltage measured across the capacitor is equiva- positive value to zero, some dipole moments will remain
lent to the polarization of the sample (see Figure 21). The aligned, and a remanent polarization (Pr) is observed. As
measurement of spontaneous polarizations on the order of the applied voltage spans the range from its maximum positive
550 mC cm2 in bulk samples requires voltages in excess of to negative values, Ps and Pr, will be observed. Structurally
1000 V. The circuit is used to measure a ferroelectric hystersis all of the dipole moments have switched from the positive to
loop, that is, the materials switchability in the presence of the negative the up and down arrows in Figure 22. This is the
an applied voltage (see Figure 22). The hysteresis loop is switchability alluded to earlier. Additional information that
determined by measuring the polarization of the material, in can be obtained from a ferroelectric hystersis loop includes the
mC cm2, as a function of applied voltage, V. The full details of coercive field (Ec) and the shape of the loop. The coercive field
a ferroelectric hystersis loop have been extensively dis- is the magnitude of the external applied voltage necessary to
cussed,231 so only a brief description will be given here. Several remove all the polarization in the material. The Ec as well as the
points of the loop are of interest, the spontaneous (Ps) and shape of the loop, that is, the squareness or sharpness, are
remanent (Pr) polarizations, the coercive field (Ec), and the sample preparation dependent and are influenced by grain size
general shape of the loop. In a ferroelectric material, when all and homogeneity.231 It is important to know that the claim of
Chemistry of Polar Transition-Metal Oxides 59

ferroelectricity has been made for a number of materials based 14. Tordjman, I.; Masse, R.; Guitel, J. C. Z. Kristallogr. Kristallgeom. Kristallphys.
on the observation of a closed hysteresis loop.78,232235 An Kristallchem. 1974, 139, 103.
15. Goldschmidt, V. M. Geochem. Vert. Elem. 1927, 7, 8.
excellent article by J. F. Scott has recently appeared that de-
16. von Hippel, A.; Breckenridge, R. G.; Chesley, F. G.; Tisza, L. Ind. Eng. Chem.
scribes this false ferroelectricity.236 In this chapter, he de- 1946, 38, 1097.
scribes how some reported ferroelectric loops are simply from 17. Wul, B. M.; Goldman, I. M. Compt. Rend. Acad. Sci. URSS 1945, 49, 139.
lossy dielectrics and have nothing to do with polarization 18. Matthias, B. T.; Wood, E. A.; Holden, A. N. Phys. Rev. 1949, 76, 175.
reversal. As previously stated, ferroelectrics may be divided 19. Shirane, G.; Newnham, R. E.; Pepinsky, R. Phys. Rev. 1954, 96, 581.
20. Shirane, G.; Danner, H.; Pavlovic, A.; Pepinsky, R. Phys. Rev. 1954, 93, 672.
into two groups, hydrogen bonding and nonhydrogen bond- 21. Shirane, G.; Pepinsky, R.; Frazer, B. C. Phys. Rev. 1955, 97, 1179.
ing. The spontaneous polarization, Ps, values vary greatly be- 22. Shirane, G.; Pepinsky, R.; Frazer, B. C. Acta Cryst. 1956, 9, 131.
tween the two groups. With KH2PO4 and related materials, Ps 23. Shirane, G.; Hoshino, S. J. Phys. Soc. Jpn. 1951, 6, 265.
values range from 4.0 to 6.0 mC cm2, whereas with oxides 24. Shirane, G.; Suzuki, K.; Takeda, A. J. Phys. Soc. Jpn. 1952, 7, 12.
25. Remeika, J. P.; Glass, A. M. Mater. Res. Bull. 1970, 5, 37.
such as BaTiO3 and LiNbO3 the corresponding values are 26
26. Aurivillius, B. Arkiv. foer Kemi. 1949, 1, 499.
and 71 mC cm2, respectively.3 27. Aurivillius, B. Arkiv. foer Kemi. 1949, 1, 463.
28. Aurivillius, B. Arkiv. foer Kemi. 1950, 2, 519.
29. Rae, A. D.; Thompson, J. G.; Withers, R. L. Acta Cryst. 1991, B47, 870.
2.02.6 Conclusion 30. Thompson, J. G.; Rae, A. D.; Withers, R. L.; Craig, D. C. Acta Cryst. 1991,
B47, 174.
This chapter described polar inorganic materials their struc- 31. Rae, A. D.; Thompson, J. G.; Withers, R. L.; Willis, A. C. Acta Crystallogr. 1990,
ture types, design, and functional properties. As seen, polar B46, 474.
32. Theobald, F. R.; Laarif, A.; Hewat, A. W. Ferroelectrics 1984, 56, 219.
materials represent a vast and growing class of materials. In 33. Wolfe, R. W.; Newnahm, R. E.; Kay, M. I. Solid State Commun. 1969, 7, 1797.
addition, a number of design strategies have been put forth 34. Brown, I. D. The Chemical Bond in Inorganic Chemistry: The Bond Valence
that enables the synthetic chemist to create new and exciting Model, 1st ed.; Oxford University Press: Oxford, 2002.
polar materials. The inherent polarization associated with 35. Srikanth, V.; Idink, H.; White, W. B.; Subbarao, E. C.; Rajagopal, H.; Sequeira, A.
Acta Cryst. 1996, B52, 432.
these materials also results in a host of technologically impor-
36. Ismunandar, ; Hunter, B. A.; Kennedy, B. J. Solid State Ionics 1998, 112, 281.
tant properties including ferroelectricity (reversible polariza- 37. Kim, J.-S.; Cheon, C.-I.; Lee, C. H.; Choo, W.-G. J. Kor. Ceram. Soc. 2001, 38, 962.
tion), pyroelectricity (polarization change as a function of 38. Shimakawa, Y.; Kubo, Y.; Nakagawa, Y.; Kamiyama, T.; Asano, H.; Izumi, F. Appl.
temperature), and multi-ferroic behavior (simultaneous mag- Phys. Lett. 1999, 74, 1904.
netic ordering and ferroelectric behavior). Clearly, the poten- 39. Shimakawa, Y.; Kubo, Y.; Nakagawa, Y.; Goto, S.; Kamiyama, T.; Asano, H.;
Izumi, F. Phys. Rev. B 2000, 61, 6559.
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201. Kurtz, S. K.; Perry, T. T. J. Appl. Phys. 1968, 39, 3798. 244. Aka, G.; Kahn-Haradi, A.; Vivien, D.; Benitez, J.-M.; Salin, F.; Godard, J. Eur. J.
202. Jaffe, B.; Cook, W. R.; Jaffe, H. Piezoelectric Ceramics. Academic Press: London, Solid State Inorg. Chem. 1996, 33, 727.
1971. 245. Iwai, M.; Kobayashi, T.; Furuya, H.; Mori, Y.; Sasaki, T. Jpn. J. Appl. Phys. 1997,
203. Schwartz, R.; Ballato, J.; Haerling, G. Materials Engineering; Marcel Dekker: 36, L276.
New York, 2004; p. 207. 246. Mei, L.; Wang, Y.; Chen, C. Mater. Res. Bull. 1994, 29, 81.
204. Franken, P. A.; Hill, A. E.; Peters, C. W.; Wienrich, G. Phys. Rev. Lett. 1961, 7, 118. 247. Mei, L.; Wang, Y.; Chen, C. T.; Wu, B. J. Appl. Phys. 1993, 74, 7014.
205. Armstrong, J. A.; Bloembergen, N.; Ducuing, J.; Pershan, P. S. Phys. Rev. 1962, 248. Nicholls, J. F. H.; Chai, B. H. T.; Corker, D. L.; Calabrese, T. C.; Henderson, B.
127, 1918. Proc. SPIE Int. Soc. Opt. Eng. 1993, 54, 1863.
7.07 Mixed-Metal Oxides
G Centi and S Perathoner, University of Messina, Messina, Italy
2013 Elsevier Ltd. All rights reserved.

7.07.1 Introduction 153


7.07.1.1 Uses of Mixed-Metal Oxides in Catalysis, Characteristics, and Open Problems 153
7.07.1.1.1 The role of the synthesis procedure and of the activation processes 154
7.07.1.1.2 Multifunctional behavior of mixed-metal oxide catalysts 160
7.07.1.1.3 Open fundamental questions in the reactivity of oxide catalysts 162
7.07.1.1.4 Open questions from an industrial perspective 164
7.07.2 Bulk and Surface Structure of Metal Oxides 165
7.07.2.1 Long- and Short-Order Ordering: The Role of Microstructure 166
7.07.2.2 The Role of Strains and Defects 167
7.07.2.3 Oxide Surfaces 168
7.07.3 Low-Dimensional Metal Oxide Nanostructures 169
7.07.3.1 Metal Oxides Confined within a Host Ordered Matrix 170
7.07.3.2 Ordered Assemblies of Metal Oxide
Nanostructures 171
7.07.3.2.1 Thin oxide films 172
7.07.3.3 Reactivity of Low-Dimensional Metal Oxides 172
7.07.3.4 Opportunities to Design Advanced Catalytic Materials 173
7.07.4 Catalytic Properties of Mixed-Metal Oxides 175
7.07.4.1 Surface Acidity and Basicity of Metal Oxides 178
7.07.4.2 Modification of the Surface Reactivity by Chemisorbed Species 179
7.07.5 Conclusion 181
References 181

These aspects will be specifically discussed in other chapters


7.07.1 Introduction
(see Chapters 7.04, 7.05, 7.16 and Volume 5, respectively).
7.07.1.1 Uses of Mixed-Metal Oxides in Catalysis, The use of supported metal oxide monolayer type catalysts, of
Characteristics, and Open Problems heteropoly compounds, metal oxide solid acids, and photoca-
talysts will be discussed in other chapters of this volume (see
Catalysis is one of the key technologies for the development
Chapters 7.06, 7.09, and 7.22, respectively).
of society, economy, and industrial production, with about
Oxide-based catalysts are widely used in chemical processes
a quarter of GNP (gross national production) and over 90%
in several applications ranging from selective oxidation to total
of the chemical industry involving products made using
oxidation, hydrogenation/dehydrogenation, acido-base, and
catalysts.1 They include food, fuels, polymers, textiles, pharma/
environmental applications (NOx conversion, etc.). More
agrochemicals, and a large variety of other industrial and con-
than one-third of the worldwide catalyst production is based
sumer products. In addition, catalysis plays a fundamental role
on oxide-type catalysts, apart from their use as support for
for the clean and sustainable use and production of energy, and in
other active components. Selective oxidation can be consid-
many pollution and global warming control technologies. It also
ered the most typical example of the use of oxide-type materials
plays an important role for the preparation of new materials, both
as heterogeneous catalysts6,7 and a forefront area in the
organic and inorganic, for example, carbon nanotubes, advanced
challenge for a more sustainable chemical industry.8,9 Around
materials for production, storage, conversion of energy, etc.1,2
one-quarter of the main organic chemicals are produced by
Metal oxides are used in over three-quarter of these appli-
selective oxidation processes.
cations,35 either directly as catalysts or as catalytic support
Table 2 reports selected examples of material systems relevant
(both for dispersed metals or metal oxides), even if often the
in selective oxidation, their active phase and related structural
support plays also a co-catalytic role, for example, in bifunc-
features, together with a list of typical dopants used in industrial
tional catalysts. The main classes of application of mixed-metal
compositions for these catalysts, with the main role of these
oxides in catalytic industrial processes are listed in Table 1,
dopants.
showing the very large range of applications in which oxide
Although the typical composition of mixed oxide catalysts
catalysts are used. This table does not include the use of oxides
used in industrial processes of selective oxidation may be com-
and mixed oxides as
plex, with up to 20 elements, research has typically identified a
1. the support for dispersed metals, in a large range of appli- main active phase and the role of the principal dopants: tune the
cations from refinery to fine chemical synthesis and surface activity to control surface reactivity, improve the redox
2. catalysts with an ordered micro- or mesoporous structure or structural properties, or promote the activity/selectivity.
(zeolites, mesoporous oxides, etc.). The active phases are characterized from key active elements

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00718-X 153


154 Mixed-Metal Oxides

Table 1 Examples of application of metal oxides in catalytic industrial processes

Processes Examples of industrial applications

Selective oxidation and ammoxidation of olefins, Propene oxidation to acrolein and ammoxidation to acrylonitrile on bi-molybdate-based
alkanes, and alkylaromatics catalysts
Methanol oxidation to formaldehyde over iron-molybdate-based catalysts
Acrolein oxidation to acrylic acid on V/Mo/W-oxide
n-Butane oxidation to maleic anhydride over vanadium phosphate catalysts
Oxidative dehydrogenation of light alkanes over V- and Cr-based mixed oxides
o-Xylene oxidation to phthalic anhydride over V2O5/TiO2
Total oxidation of pollutants Combustion of volatile organic compounds on metal oxides
Catalytic wet oxidation of pollutants in aqueous waste streams
Photocatalytic removal of pollutants in liquid or gaseous streams on TiO2
Selective reduction of pollutants Selective catalytic reduction of NOx on V/TiO2-based catalysts
Selective reduction of SO2 (Claus process) on TiO2
Olefin metathesis Conversion of ethene and 2-butene to propene on WO3/SiO2
Alkane isomerization n-Butane isomerization to isobutane on sulfated zirconia
Water gas shift (WGS) H2 production process: WGS over Fe/Cr oxide high-temperature shift (HTS) and Cu/Zn/Al
oxide low-temperature shift (LTS) catalysts
Alkylation Alkylation of phenol with methanol on MgO
Dehydration/condensation Dehydration of 1-hexylethanol and of iso-butyraldehyde on ZrO2
Transesterification Production of biodiesel from vegetable oils using solid catalysts (Ca/Al2O3)
Esterification Esterification of ethylene oxide with alcohols on hydrotalcite catalysts

Table 2 Examples of material systems relevant in selective oxidation, their active phase and related structural features, and typical dopants used
in industrial compositions for these catalysts, with the main role of these dopants

Material Type of reaction Active phase Structure Typical dopants and


systems their main role

Bi-molybdate Propylene to acrolein g-Bi2MoO6 [Bi2O2]2 layers alternating with layers of (K,Cs)acidity
or acrylonitrile corner-sharing MoO6 octahedra (Ni,Mg,Mn)structural
(Fe,Cr)redox
Fe-molybdate Methanol to Fe2(MoO4)3 Isolated MoO4 tetrahedra and FeO6 octahedra, (MoO3)stability/activity
formaldehyde which share corners (K,Cs,P)acidity
(Bi,Te)redox
Vanadium n-Butane to maleic (VO)2P2O7 Pairs of edge-sharing pseudo-octahedrally (VV-phosphate on
phosphate anhydride coordinated vanadium ions which are isolated by the surface)activity/
pyrophosphate groups selectivity
MoVTeNb Propane to acrylic acid Mo7.8 V1.2NbTe0.94O28.9 M1 phase (orthorombic)
oxides or acrylonitrile Sharing corner MO6
Octahedra (M Mo, V) assembled into layers in
the ab-plane while hexagonal and
heptagonal channels are formed along the c-axis
V-antimonate Propane to VSbO4 Rutile (Sb2Ox)stability/activity
acrylonitrile (W,Sn)structural
(Te)redox

(typically, V, Mo, Te, and Sb) and a second element whose role is oxidation to maleic anhydride (see later).6,7 Although the cat-
to create the necessary bulk and surface structure to generate the alyst is well crystalline and x-ray diffraction (XRD) shows the
surface geometrical arrangement necessary for the catalytic reac- presence of only (VO)2P2O7 phase, high-resolution transmis-
tion, as well as to provide the structural stability to maintain sion electron microscopy (HRTEM) images of (VO)2P2O7 ac-
the catalytic behavior over long time. Figure 1 reports the tive catalyst show the presence of surface VV-phosphate species
crystallographic structures for the active phases g-Bi2MoO6, as well as of amorphous regions.11
(VO)2P2O7, and Mo7.8V1.2NbTe0.94O28.9 (M1 phase, see later).10
These are model structures for the active catalysts. Although 7.07.1.1.1 The role of the synthesis procedure and of
the bulk structure well corresponds to these crystallographic the activation processes
structures, the surface may be different, either due to relaxation The catalytic selective conversion of hydrocarbons, due to the
phenomena as discussed later or due to the presence of other need of controlled multifunctional properties as described
surface phases. This is well exemplified in the case of later, requires demanding characteristics in the material. For
(VO)2P2O7, the active catalyst and phase in n-butane selective this reason, specific catalyst compositions are necessary, which
Mixed-Metal Oxides 155

b a
2+
Bi2O2 layer
c

2
MoO4 layer b
(distorted MoO6
octahedra)
c
c a (VO)2P2O7
-Bi2MoO6
Mo7.8V1.2NbTe0.94O28.9(M1 phase)

Mo/V
c V P O
Mo
Nb
Te
O

Figure 1 Crystallographic structures for the active phases g-Bi2MoO6, (VO)2P2O7, and Mo7.8 V1.2NbTe0.94O28.9 (M1 phase). Adapted from (a)
Kongmark, C.; Martis, V.; Pirovano, C.; Lofberg, A.; van Beek, W.; Sankar, G.; Rubbens, A.; Cristola, S.; Vannier, R. -N;. Bordes-Richard, E. Catal. Today
2010, 157, 257262; (b) Kuhlmann, U. Phonon and Spin Dynamics of (VO)2P2O7. Ph.D. Thesis, Technischen Universitat, Berlin, 2005; (c) Grasselli, R. K.;
Lugmair, C. G.; Volpe Jr., A. F. Top. Catal. 2011, 54, 595604, respectively.

Amorphous region

Surface Vv-phosphate

2 nm 2 nm

Figure 2 (Left) Triangular diagram of composition for the Mo/V/Nb(Te or Sb)/O system, indicating the stoichiometry of compounds which form, and
the area of existence for systems active and selective in alkanes oxidation and ammoxidation. (Right) Detail of the left figure. Adapted from Cavani, F.;
Centi, G.; Marion, P. In Metal Oxide Catalysis, Vol. 2; Jackson, S. D.; Hargreaves, J. S., Eds.; Wiley-VCH: Weinheim 2009; pp 771818.

should be related to the specific type of catalytic reaction performance in ethane oxidation, and in propane oxidation
investigated. This concept is illustrated in the analysis of the and ammoxidation. Many of the reported structures are re-
MoVTeSb(Nb)-oxide catalysts.12 The elements constitut- lated. For example, orthorhombic Mo5 x(V,Nb)xO14 solid
ing this catalyst are the basis for several crystalline structures, solutions are isostructural with y-Mo5O14 and with several bi-
as illustrated in Figure 2, which summarizes the main mixed component Sb/Mo, Nb/Mo, and Te/Mo mixed oxides. The M1
oxides that can be obtained by combination of these elements. phase is structurally derived from the latter oxides, and the M2
The figure shows the various bi-component systems in a phase is related to other Mo-leaner Te/Mo and Sb/Mo mixed
triangular diagram composition, as well as the areas which oxides. Oxides with similar structure may result in a quite
include tri- and multicomponent systems, exhibiting superior different catalytic behavior; however, selective catalysts may
156 Mixed-Metal Oxides

often be reasonably good in the selective oxidation of different have been identified, whose structure and catalytic properties
substrates, due to their multifunctional characteristics (see have been well documented. Some of the most widely studied
later). It may be noted in Figure 2 that a very limited phase are given as follows15:
space designates all good catalyst systems for selective oxida-
1. V5 vanadyl orthophosphate (a-, b-, g-, d-, e-, and
tion and ammoxidation. It is worth mentioning that the ma-
o-VOPO4, and VOPO42H2O);
jority of selective oxidation catalysts are bulk mixed oxides,
2. V4 hydrogen phosphates (VOHPO44H2O, VOHPO41/
with few exceptions of oxides supported on other oxides
2H2O, VO(H2PO4)2);
(such as vanadium oxide on TiO2) or metal nanoparticles
3. vanadyl pyrophosphate ((VO)2P2O7);
supported on oxides (for example, Au/CeO2).
4. vanadyl pyrophosphate (VO(PO3)2).
Not only the occurrence of a specific surface structure and
phase composition (active phase) but often a synergic cooper- Of these phases, VOHPO41/2H2O (vanadyl hydrogen
ation with the other phases present are necessary. The nano- phosphate hemihydrate) is the precursor phase (during the
structure at the interface between these phases thus becomes a synthesis procedure) for the active phase (vanadyl pyrophos-
key element for the definition of an active catalyst. As a phate) which is obtained through a topochemical transforma-
consequence, the synthesis procedures required to arrive at tion, for example, retaining the morphological characteristics
useful oxidation catalysts play a critical role, because they of the precursor phase. Figure 3 (top) shows how the mor-
determine the effective phase purity, their morphology and phology of the obtained VOHPO41/2H2O depends on the
nanostructure, and the interface with other eventually present procedure of preparation (in aqueous and organic medium;
phases. The book Synthesis of Solid Catalysts13 provides many other routes also exist).15 The procedure in the organic me-
examples of recent progress made in mixed oxide catalysts dium using an alcohol such as isobutanol (both as reaction
preparation as well as related basic principles and tools, but medium and as reducing agent for V2O5) leads to a layered-
only two examples are discussed here:14 type VOHPO41/2H2O which gives, after transformation to
vanadyl pyrosphate, a more active/selective catalyst. To note
1. how in situ analytics are the necessary tool to correctly
the structural analogies between the precursor and active
understand the often complex preparation and phase
phases, a main reason explaining why the characteristics of
chemistry, as well as surface and compositional dynamics
the latter could be in part controlled from the synthesis proce-
during the catalytic reaction;
dure of the precursor phase.
2. the importance of synthesis procedure for mixed oxide
The structure of the VPO catalysts is thus dependent on a
catalysts and how performance is an extrinsic property of
number of factors, among which the most important are the
materials.
(1) reaction medium of the synthesis procedure (aqueous or
The first example regards the vanadium phosphate (VPO) organic medium) and type of reducent used to prepare the
catalysts, which is the first industrially applied case of mixed precursor phase from V5 source, (2) P/V stoichiometry, and
oxide catalysts selective in the demanding reaction of alkane (3) thermal treatment procedure (time, temperature, and at-
oxidation (n-butane to maleic anhydride, a 14th electron mosphere). These factors determine the type and relative
oxidation).6,7 Many well-characterized, crystalline VPO phases amounts of the crystalline phases present, but the complete

Mo5-x(V,Nb)xO14 solid
solutions derived from Mo 80% Mo 80% Mo
Orthorh. structures
orthorhombic q-Mo5O14 20% V 20% Te(sb) + Nb
Mo0.93V0.07O2.8 Sb2Mo20O5s, Nb0.09Mo0.91O2.8
Mo0.88V0.12O2.94 Sb2Mo10O31, TeMo3O16
TeMo4O13
VMo3O11 Sb2Mo6O19, Te2Mo6O20 70% Mo
Sb4Mo10O31 5 1
V0.33Mo0.67O2 2 1
Orthorhombic 4
Hex Hexag. structures
Ethane to ethylene
or acetic acid Nb2Mo3O11 3

VMoO5, V0.95Mo0.97O5 Active and selective in: 6C% Mo 60% Mo


Propane oxidation to acrylic acid 4C% V 40% Te(Sb) + Nb
V6Mo4O25, V9Mo6O40 propane ammoxid. to acrylonitrile Orthorhombic (M1) (pseudo)-hexagonal (M2)
Ethane oxidation to ethylene/acetic acid (active and selective in propane (amm)ox (active and selective in propane (amm)ox
V2MoO8 Te2MoO7 1. Mo7.5V1.5TeNbO29
(isostr. Te2M23O57, Te2M10O32,
Sb2M23O58; M = Mo, V, Nb)
Benzene to
2. Mo6V2SbOx,Mo6V2TeOx
maleic anh.
3. Mo6V3Te1Ox
4. Mo1.0V0.44Te0.10Ox
5. Mo1.0V0.25Te0.11Nb0.12Ox

V TeVO4, VNbO5, VNbO4, VSbO4 (Te or Sb) + Nb

Figure 3 (Left) simplified scheme of the procedure of preparation of VOHPO4 1/2H2O in aqueous and organic medium, and relative SEM micrograph
images. Structure of the hemihydrate VOHPO41/2H2O precursor phase. (Right) Scheme of the evolution of the phases in vanadium phosphate catalyst
during activation. Structure of the (VO)2P2O7 active phase. Adapted from Dummer, N. F.; Bartley, J. K.; Hutchings, G. J. Adv. Catal. 2011, 54, 189247.
Mixed-Metal Oxides 157

identification requires the combined use of different tech- transform to the active phase in the presence of reducing
niques, from XRD to infrared/Raman, HRTEM, and other agents, which include the hydrocarbons present in the reaction
methodologies (solid-state NMR, etc.). Often, characterization medium during the catalytic reaction. However, the different
is limited to the starting (fresh) catalyst, but this slowly trans- V5-phosphate phases have a different rate of reduction and
forms during the catalytic reaction (sometimes, up to 1 month reducibility. A combination of in situ techniques is necessary to
of activation procedure is necessary), leading typically to the understand this complex phase chemistry and its dynamic of
presence of only one crystalline phase (vanadyl pyrophos- transformation during catalytic reaction. This aspect was dem-
phate) in the most active catalysts, even if the presence of onstrated by Schlogl, Hutchings, and coworkers in a seminal
some amorphous and V5 phases could also be detected by paper,17 where it was evidenced how the dynamics of VOPO4
the HRTEM analysis (Figure 4). The most active (VO)2P2O7 transformation during the catalyst activation during n-butane
samples have a preferential exposition of the (100) face (bc oxidation depends on the chemical potential of hydrocarbon
plane in Figure 1) as well as the presence of some stacking species. The catalytic behavior at steady-state conditions
disorder between these planes, which increases the Lewis acid- depends on the ability of the starting (fresh) precatalyst to
ity of the surface-exposed V4 ions, an important aspect for the transform gradually into a surface microstructure producing
activation of n-butane molecule.16 The presence of some sur- site-isolated active species, which in turn depends on the
face V5 ions is instead important for the oxygen insertion chemical potential of the reagents during the activation stage.
mechanism, but an excessive amount, as well as the presence The evolution of phosphate coverage during catalyst activation
of V5-phosphate nanocrystals, leads to overoxidation with was monitored by surface-sensitive x-ray photoelectron spec-
formation of carbon oxides and a lowering of the selectivity. troscopy (XPS),18 showing that mobile phosphate units are
Some slight excess of phosphorus above the P/V 1.0 ratio present at the reaction conditions. HRTEM (Figure 4) also
(typically 1.031.05 in the best catalysts) is necessary to avoid provides detailed indications about the terminating surface
the presence of unreacted V2O5 nanoparticles on the surface structure of the catalysts. By combining these and many other
(lowering the selectivity) and to maintain a stable catalytic indications, Schlogl suggested the wiring diagram reported in
behavior. However, a larger excess is detrimental, leading to Figure 5 for the mode of operation of the VPO system during
the formation of metaphosphate species. During activation, steady-state operations.14 This structural dynamics may be
the precursor phase topochemically transforms to the active considered an extension and refinement of the idea of living
phase, but oxidation to V5 phases can also occur in the active surface earlier proposed for these catalysts.6
presence of gaseous O2. Figure 3 (bottom) schematically VPO is a bulk precatalyst that is not identical to the pro-
shows this evolution, reporting only two phases for V5- jections of the bulk VPO structure to its terminations. The
phosphate, but different polymorphic V5-phosphate phases surface chemistry has to be linked to the effect of gas-phase
are possible and form, depending on the conditions of pre- controls to the solid-state chemistry which in turn is related
paration, as introduced earlier. These polymorphic phases can to the real structure (nanosize, defects, and compositional

1. , 2 h
V2O5 + HCI VOHPO41/2H2O
2. H3PO4

10 m
VOHPO41/2H2O

, 16 h
V2O5 + H3PO4 + alcohol VOHPO41/2H2O
10 m

V4+ 4
V5+ VOPO4 VOPO4
1 3 5

2
VO(HPO4)0.5H2O (VO)2P2O7

Precursor Catalyst

c
1: Oxydehydration 3, 5: Reduction V5+ to V4+
2: Topotactic transformation 4: Isovalence transformation (VO)2P2O7
b

Figure 4 HRTEM images of (VO)2P2O7 catalyst. Courtesy of FHI-MPG. Adapted from Wang, D. Characterization of catalysts by TEM. Presented at 36th
Erice Crystallographic Course on Electron Crystallography. Erice, Italy, Jun 920, 2004.
158 Mixed-Metal Oxides

Hemihydrate
VPO large
Equilibration
support
Butane Oxygen
VPO nanostructured

Metastable VOPO4
nanostructured Activation

Reduction
Restructuring
Restructuring

VOPO4 large
Passivation
passivated
Supported
VxOy/H3PO4 H3PO4

Hydrolysis Activation

Block Nano VxOy5+ C-H activation

H2O Nano VxOy3+ sel. oxidation


adsorbates
Products

MA Inhibition
Regeneration CO2

Nano VxOy5+ Re-oxidation

Hydrothermal

VxOy large Re-combination

VOPO4
Exposed

Combustion

H 2O
CO2

Figure 5 Wiring diagram of the mode of operation of the VPO system under steady-state operations. The central shaded part represents the catalytic
operation, the outer parts highlight the complexity of the structural dynamics creating a steady-state abundance of isolated active sites. Reproduced with
permission from Schlogl, R. In Modern Heterogeneous Oxidation Catalysis; Mizuno, N., Ed.; Wiley-VCH: Weinheim 2009; pp 142, Chapter 1.

fluctuations). The central shaded part in Figure 5 describes the techniques to determine the exact nature at the nanoscale level
catalytic operation of active sites. These are considered isolated of the active mixed-metal oxide catalyst.
sites of a cluster of vanadium oxo species, but where the The second example regards the synthesis chemistry of
surrounding pending phosphate group acts as co-catalysts phase-pure M1MoVTeNb oxide catalysts for propane ox-
and helps in controlling mobility of surface adspecies.6 Al- idation to acrylic acid, another industrially relevant case of
though due to space limits it is possible to provide only the light alkane selective oxidation. The M1 phase, whose surface
flavor of this complex phase and surface chemistry, it clearly crystalline structure is shown in Figure 1, is the active phase in
emerges from the presented discussion the determining role of the complex MoVTeNb oxide material system (Figure 2)
a precise control in the chemistry of preparation and activation for the propane (amm)oxidation. Two main preparation
to produce highly active/selective catalysts, which in turn de- methods the dry-up method and the hydrothermal synthesis
pend on the possibility to use many in situ characterization method have been used to synthesize these catalysts.12 The
Mixed-Metal Oxides 159

dry-up method involves mixing aqueous slurries of metal oxide


precursors followed by a gradual evaporation of the combined (NH4)6Mo7O24 (52 mmol Mo/100 ml H2O)
aqueous slurry. Solvent evaporation leads to nucleation and T = 353 K
growth of precursor metal oxide phases, which require further
heat treatment to obtain active catalysts. In addition to the
VOSO4(s) Te(OH) 6(s)
dominant M1 and M2 phases, impurity phases, for example, (13 mmol V) (12 mmol Te)
MoO3, Mo6V9O40, and Mo3Nb2O11, are also present. Purifica-
tion by posttreatment with nitric acid or H2O2 gives access to Cool to 313 K
phase-pure M1. However, the chemical composition of M1 is
also affected by this treatment. (NH4)[NbO(C2O4)2(H2O)2]3H2O
In the M1 phase (ICSD 55097), corner-linked MO6 (6.5 mmol Nb/50 ml H2O)
(M Mo, V) octahedrons are assembled forming six- and,
seven-membered rings, partially accommodating TeO units.
Niobium has been postulated to be exclusively located in the Initial reaction mixture
Molar ratio Mo/V/Te/Nb = 1/0.25/0.23/0.12
center of a MO7 pentagonal bipyramidal unit sharing edges
with the surrounding octahedrons.19,20 The (001) planes are
congruently stacked along the [001] direction, forming a
Hydrothermal synthesis
bronze-like structure similar to the structure of Cs0.7(Nb2.7 (A1 or A2)
W2.3)O14. The M2 phase differs from M1 by the absence of 383448 K, 24144 h
the pentagonal bipyramidal unit, and the seven-membered
ring.19 The formulas of the refined unit cells have been deter-
mined to be Mo7.8 V1.2Te0.937NbO28.9 for M1 and Mo4.31
V1.36Te1.81Nb0.33O19.81 for M2, respectively.19 Symbiosis be- Washing, filtration, drying (air, 353 K, 16 h)
tween the two phases has been suggested to be responsible
for maximum yield of acrylic acid or acrylonitrile in the oxida-
tion or ammoxidation of propane, respectively.21 Selective
Hydrothermal
oxidation of propane has been assigned to M1. M2, on its Precursor post treatment
own, does not activate propane, but selectively oxidizes the T = 773 K, p = 20 MPa
propylene intermediate. atmosphere: Ar
The preferable method for catalyst preparation is the appli-
cation of hydrothermal conditions, because they allow the
synthesis of single-phase complex metal oxides, such as binary
MoVO, ternary MoVTe, and quaternary MoVTeNb mixed ox- Activation
ides, which have various crystal structures and performances.12 (calcination in air, 498548 K, 1 h)
Selective synthesis of phase-pure M1 requires a very precise heat treatment in Ar, 873923 K, 2 h
control of preparation parameters, such as temperature, metal
salt concentration, metal stoichiometry, batch size, pressure,
and redox potential of the synthesis mixture. The latter is MoVTeNb mixed oxide catalyst
determined by pH, solvent, organic additives, and the nature Figure 6 Hydrothermal synthesis of MoVTeNb mixed oxides.
of metal salt precursors. Moreover, different characteristics of a Reproduced with permission from Celaya Sanfiz, A.; Hansen, T. W.;
specific autoclave, for example, wall material, volume, and Girgsdies, F.; Timpe, O.; Rodel, E.; Ressler, T.; Trunschke, A.; Schlogl, R.
heating/cooling regime, have a substantial influence on the Top. Catal. 2008, 50, 1932.
crystallization behavior. Schlogl and coworkers22 showed
how the precise control of all these aspects (summarized in
Figure 6) is necessary to prepare phase-pure samples and crystal dimensions, with this aspect also being critical to
that application of identical reaction parameters does not study the structure sensitivity of selective oxidation of propane
necessarily mean that identical materials with comparable to acrylic acid.24
catalytic properties will be produced when the reaction is The availability of phase-pure M1, with tunable crystal di-
performed in different autoclaves. The availability of in situ mensions, also allows analyzing the structure-activity/
techniques is required to monitor the hydrothermal reaction selectivity relationships. STEM of a single M1 crystal viewed
inside the autoclave and to generate quantitative kinetic in the projection along <001 > revealed that the crystal peri-
information. odicity is broken alongside the thinnest sections through the
In situ Raman spectroscopy allows insight into molecular mesh of polyhedra of the M1 structure, resulting in similar
processes under hydrothermal conditions during synthesis of metal-oxo arrangements on the lateral surface and on the
complex nanostructured MoVTeNb oxides (Figure 7).23 basal plane of the cylindrical M1 particles (Figure 8).25 Termi-
Based on the knowledge acquired, the synthesis can be more nation is achieved by fracturing basic structural units along
efficiently directed toward the desired product with improved weak features. Only limited local relaxation may occur, such as
functionality. It is possible, for example, not only have reliable conversion of terminal MdO bonds into M^O bonds. The
procedures for controlled synthesis of phase-pure MoVTeNb exact fracture line may vary between individual basic structural
mixed oxides with M1 structure, but also produce tunable units with their compositional fluctuation (phase width). The
160 Mixed-Metal Oxides

Mo M5O14 intermediate
773
+
Nb
+V 788

Solution, amorphous 809 [(TeO3)2Mo12O36]4-


* *
or semi-crystalline solid 835

T > 120 C 952


+Te Target phase [Mo36O112]8- 975
930 952 918
968
980
1050 988 644
950
448 K
985
912 600
1010

910 -1 )
m
313 K
sh ift (c Te(OH)6
Raman
VOSO4
(Mo,Nb,V)5O14
(a) M1 (b)

Figure 7 (a) Representation of the assembly of structural motifs during formation of the target-phase M1 and the by-product (Mo,Nb,V)5O14. Nb
yellow, Mo blue, V/Mo pale blue, and Te red. (b) Raman in situ spectra taken during hydrothermal synthesis of MoVTeNb oxide. Adapted from
Sanchez Sanchez, M.; Girgsdies, F.; Jastak, M.; Kube, P.; Schlogl, R.; Trunschke, A. Angew. Chem. Int. Ed. 2012, 51, 71947197.

10 nm
(a) (b)

Figure 8 (a) Color mode (based on the contrast variation) HR TEM image of one M1 particle along the {001} direction. The perimeter of the M1 particle
is highlighted. (b) Termination model of the M1 phase. Adapted from Zhang, W.; Trunschke, A.; Schlogl, R.; Su, D. Angew. Chem. Int. Ed. 2010, 49,
60846089.

resulting termination will be substantially different from an Also this second example evidences the need to develop very
assumed termination along low-indexed planes of basic struc- precise and controlled methods for the preparation of mixed-
tural units. Details of the synthesis kinetics leading to a distri- metal oxides, being typically possible to produce different
bution of cation positions and hence to a fluctuation of bond phases which may substantially alter the catalytic performances,
strengths will control the exact surface morphology. The termi- in either negative or positive way. In situ methodologies to
nation mode is consistent with a perfectly ordered bulk structure control the synthesis procedure are necessary, as well as a com-
that gives, however, no indication of the surface structure. bination of different characterization methods to check the
By analyzing infrared spectroscopy, microcalorimetry, and in nature and nanostructure of the mixed oxides produced. In
situ photoelectron spectroscopy characterizations the change of addition, a change of the phases is typically present during
the phase-pure M1 during the catalytic conversion of propane to the catalytic reaction, depending on the composition of
acrylonitrile using different feed compositions,26 it is possible to the feed. Therefore an in-depth in situ characterization of the
relate the surface composition of the M1 phase (which differs catalysts also during the catalytic reaction and the activation
significantly from the bulk) to the catalytic performances. processes, which are needed to produce the most active
Acrylic acid formation correlates with surface depletion in catalysts, is necessary.
Mo6 and enrichment in V5 sites. In the presence of steam in
the feed, the active ensemble for acrylic acid formation appears 7.07.1.1.2 Multifunctional behavior of mixed-metal
to consist of V5 oxo-species in close vicinity to Te4 sites with oxide catalysts
an element ratio Te/V 1.4. The active sites are formed under The large use of oxides as catalysts is related to their multi-
propane oxidation conditions and are embedded in a thin layer functional characteristics, making them suitable in a broad
enriched in V, Te, and Nb on the surface of the structural stable range of applications, also to synthetize very complex mole-
self-supporting M1 phase.27 cules whose preparation would otherwise require many steps.
Mixed-Metal Oxides 161

From this perspective, oxide-type catalysts are key enabling abstracted from n-butane. The selective transformation
elements for the future of chemistry and industrial chemical requires different catalytic functionalities (active sites) for (1)
production, because they allow to realize, in one single step, abstracting paraffinic H atoms or (2) allylic H atoms, (3)
complex syntheses.28 This concept is one of the pillars for a coordinating olefinic-type intermediates p-allyl complex, (4)
sustainable or green chemistry approach, making it possible inserting O into allylic position and (5) 1,4 dienic position,
to reduce raw material, energy consumption, and the waste etc.6,16,29 Figure 9 reports the reaction network in n-butane
produced.8,28 oxidation on (VO)2P2O7 and a scheme of the structure of the
An example is the synthesis of maleic anhydride from n- catalyst (see also Figure 1).
butane over vanadyl pyrophosphate [(VO)2P2O7] catalyst.15,16 In order to avoid desorption of the reaction intermediates
This chemical is produced worldwide in several million tons and have a selective transformation, it is necessary to have a
per year. The industrial process operates with high selectivities concerted mechanism, with the turnover frequency of each
(up to over 80% at low conversion) without desorption of any elementary step in this complex transformation synchronized
reaction intermediate from the catalyst surface. The reaction is with the other steps in the pathway of transformation.6,16 In
a 14 e oxidation, with abstraction of 8 H atoms from butane fact, when the rate of the catalyst of oxygen insertion is de-
molecule and insertion of 3 O atoms, plus four other oxygen creased, or alternatively the rate of the first step of n-butane
atoms necessary for desorbing as water molecules the H atoms conversion to the adsorbed olefinic-type first intermediate is

Carboxylate (acetate)
2-butoxide 2-butanone
R Acetic
CH3COOH acid
n-butane O O
O
O

O Methyl vinyl
Butenes O ketone
but-1-ene-3-oxide

+
but-3-ene-1-oxide
O

Butadiene

CHO Crotonaldehyde

Dihydrofuran
O

O O COX
Furan
O
O O Butirrolactone

HOOC

Maleic anhydride HOOC COOH O O


H 2O
O O Maleic acid
O

On the surface of the catalyst

(VO)2P2O7

Figure 9 Reaction network in n-butane oxidation on (VO)2P2O7 and a scheme of the structure of the catalyst.
162 Mixed-Metal Oxides

increased, alkenes (butenes, butadiene) start to be observed in 100

Relative propene conversion (%)


3CO + 3H2O Propene oxidation on CuO
the selective oxidation of n-butane and in these conditions
there is a drop in the selectivity.30 80
Acrolein
7.07.1.1.3 Open fundamental questions in the 60 + H2O
reactivity of oxide catalysts
The observations made in the previous sections introduce an
40
interesting fundamental aspect of the surface catalytic reactivity
of mixed oxides catalysts in complex multistep reactions which
20
are yet to be investigated in depth. A volcano-type dependence
of the activity as a function of the catalyst properties (e.g., MdO
0
bond strength) is the basis of the concept of catalysis (Sabatier 0 20 40 60 80 100
principle), because the optimum behavior is the compromise Surface reduction (%)
between the rate and strength of chemisorption. This is still the
Figure 10 Propene oxidation to acrolein as a function of the degree of
basis of the key molecular principle of catalysis,31 and, in a
surface reduction of CuO. In the inset are Monte Carlo models of the
revised and modern approach based on theoretical modeling,
distribution of sites capable of oxygen insertion (blue circles) with
is also the way to describe catalytic reactions at surfaces and the respect to reduced sites (open circles). Adapted from (a) Grasselli, R. K.
dependence on the catalyst characteristics.32,33 However, the Top. Catal. 2001, 15, 93101. (b) Grasselli, R. K. Top. Catal. 2002, 21,
underlying concept is that of the rate-limiting step, for example, 7988.
of the slow step in a catalytic surface reaction determines the
overall reaction rate. In microkinetics, overall rate expressions
are deduced from the rates of elementary rate constants within a
molecular mechanistic scheme of the reaction and the identifi- richness is a key feature of their use in a large variety of
cation of the rate-limiting step.31 In n-butane selective oxidation applications as well as in multistep catalytic reactions and to
on vanadyl pyrophosphate, the rate-limiting step is the alkane realize sustainable processes; on the other hand, this surface
activation in n-butane selective oxidation and thus it is assumed chemistry richness is also still a limit for the understanding of
that all the consecutive steps are not fast enough to influence the the reaction mechanisms of the catalytic reactions. Different
rate-limiting step. While this approach is correct to describe the from the surface-science approach of metals and supported
rate of conversion, the selectivity cannot properly be discussed, metals, models of heterogeneous catalysis based on well-defined
because in these complex reactions on mixed oxides the selec- oxides were studied only recently and they are able to catch only
tivity depends mainly on the steps after the rate-limiting one and part of the complexity of the real systems,36,37 in particular, to
thus formally not relevant from the microkinetic point of view. describe the multiple functional properties of mixed-metal ox-
Using a simplified microkinetic approach based on the concept ides (acidbase, redox, electron transfer and transport, chemi-
of a concerted mechanism which considers the steps after the sorption by s- and p-bonding of hydrocarbons, O-insertion and
rate-limiting one,34 the selectivity passes through a maximum as H-abstraction, etc.), the dynamics of surface species, and recon-
a function of the rate of the oxygen insertion, because the struction of the active sites.3840
increase in the concentration of adsorbed intermediates after The need for a better understanding and modeling of the
the rate-limiting step (concentration assumed to be negligible complex surface dynamics of catalytic reactions over mixed-
and not changing in the conventional kinetic approaches based metal oxides is also expected, which involves both a continu-
on the rate-limiting step) modifies the relative rates of the ous surface reconstruction of the active sites associated also to
elementary steps in a complex surface pathway. The microki- the direct incorporation of lattice oxygen in most of the rele-
netic model is in agreement with the experimental data.34 vant reactions and the modification of the surface reactivity
The same issue is presented to describe the behavior ob- associated to chemisorption (see also later).6 It is thus neces-
served in the selective conversion of propene to acrolein as a sary to develop in situ (operando) methodologies to character-
function of the degree of surface reduction of CuO (Figure 10). ize these surface phenomena, able to discriminate between
This is a classical experiment that was the basis of the develop- active and spectator (or slowly reacting) surface species.
ment of industrial catalysts for the synthesis of acrolein and Figure 11 summarizes this concept showing how it is necessary
acrylonitrile from propene. The effect was explained in terms to pass from a localized catalysis at a single ensemble site
of the need of site isolation35 of surface oxygen sites to avoid (Figure 11(a), outlining the reaction mechanism for the con-
consecutive oxidation of the product of reaction, but it is a version of propene to acrolein on bismuth-molybdate catalysts)
kinetic problem which cannot be correctly described with the to new, more complex models of the surface reactivity at oxide
current (micro)kinetic approaches, without considering the sur- surfaces (indicated as living active surface; Figure 11(b)).6
face dynamics of the active sites and of the adsorbed species.6 Although several evidences are already present in the literature
Therefore, there is the need to develop more advanced on the aspects summarized in Figure 11(a) and 11(b), the
microkinetic approaches for complex catalytic transformations comprehensive model of the surface reactivity which includes
over mixed-metal oxides. This is a major challenge from the these aspects in a surface microkinetic model of general validity
fundamental point of view and is also relevant for a better for catalysis at mixed-metal oxides is still far to be realized. This
design of the industrial catalysts. is a great challenge for future studies (see also previous discus-
Mixed oxides are thus characterized from the presence of a sion regarding the structural dynamics of the catalysts, with
multifunctional catalytic reactivity, and this surface chemistry reference to VPO catalysts (Section 7.07.1.1.1) and Figure 5).
Mixed-Metal Oxides 163

CHO

O2
O O
O O O O
CHO M1 M2 M1 M2
O O O O O O

M2 M2

O O
O O O O
O2 M1 M2 M1 M2
O OO O OO
M2 M2

(a)
Long-living adspecies
possible role as co-catalysts

Influence on mobility of
O2 adspecies and reactivity

R1
O O O R Adspecies (long
O1 living, spectator,
M1 M1
Mobile reagents, etc.)
adspecies
OS R
H R2 R3
O
O O
M O
M M
M
O
Possible hopping
Microdomains influence of adsorbed
surface properties of intermediate
Bulk oxygen and
nearlying regions electron transfer

Long-range electron
(b) delocalization

Figure 11 (a) Catalysis at a single ensemble site on mixed-metal oxides (simplified reaction mechanism for the conversion of propene to acrolein on
bismuth-molybdate catalysts). (b) New models of the surface reactivity at oxide surfaces (living active surface). Adapted from Centi, G.; Cavani, F.;
Trifiro F. Selective Oxidation by Heterogeneous Catalysis; Kluwer Academic/Plenum (Springer): New York, 2000.

The control of the catalyst multifunctionality requires performances in complex surface reaction, is influenced from
also the ability to control their nanoarchitecture, for example, the nanoarchitecture.6,41
the three-dimensional (3D) spatial arrangement around the These observations have relevant consequences to bridge
sites of adsorption. The active site is not the only relevant the gap between model and real catalysts.42,43 In fact, in addi-
aspect of catalysis. The environment around the active site tion to the issues of pressure and material gap, the complexity
orients or assists the coordination of the reactants, may induce gap exists. Goodman,44 over 15 years ago, pointed out that
sterical constrains on the transition state, and influences short- despite the successes in modeling catalysts with single crystals,
range transport (nanoscale level).41 Therefore, it plays a critical there is a clear need to develop models with higher levels of
role in determining the reactivity and selectivity in multiple complexity. Three-dimensional nanoarchitecture is one of the
pathways of transformation. In addition, there are indications critical aspects to take into account in bridging model to real
pointing out that the dynamics of adsorbed species, for exam- catalysts. In addition, understanding the relationship between
ple, their mobility during the catalytic processes which is catalyst 3D nanoarchitecture and reactivity is a fundamental
also an important factor in determining the catalytic element for the design of new-generation catalysts. On the
164 Mixed-Metal Oxides

other hand, oxides at the nanoscale level have properties quite 4. reducibility and easy reconstruction (aggregated defects,
different from those of the same materials with larger crystal shear planes, etc.);
size.45 About 20 years ago, researchers began to prepare model 5. easy bulk diffusion (cation, oxygen, etc.) which is derived
systems of truly heterogeneous catalysts based on thin oxide from the presence of an open structures; often this diffusion
layers grown on single crystals of metal, but recently it was is anisotropic and different for the different crystal planes;
realized that these systems may behave quite differently from 6. easy intergrowth structures;
their corresponding bulk oxides (see also discussion in 7. anisotropic electron transfer.
Section 7.07.1.1.1).46 For example, in thin oxide layers, there
Therefore, the metal oxide catalytic chemistry is characterized
is a spontaneous charge transfer from the metal support to an
from a high degree of complexity. In bridging the gap between
adsorbed species through the thin insulating layer (or vice
surface science and applied catalysis, there is a need to combine
versa). On the other hand, this type of phenomena (electron
the surface-science bottom-up approach with the top-down
tunneling, work function changes, defects engineering, and so
approach of applied catalysis. The bottom-up approach of sur-
forth), which are typical of semiconductor physics, may be
face science consists in modeling from (almost) first principles
applied to design novel catalysts and catalytic functionalities.
and step-by-step increase in complexity, whereas the top-down
A significant progress has been made recently in understanding
approach of applied catalysis uses complex (industrial and
the atomic structure of low-dimensional metal oxides,47 open-
model) materials and identifies key aspects in the reactivity
ing up new possibilities for heterogeneous catalysts, also in
and surface structure. In order to bridge this gap, not only the
terms of bridging the gap between the model systems for
materials and pressure gap but also the complexity gap should
surface-science studies and more technical catalysts.48
be considered.
Most of the studies on real nanostructured oxides are based
on materials not having a well-defined 3D structure (both on
short- and long-range), being composed of irregularly shaped 7.07.1.1.4 Open questions from an industrial perspective
nanocrystals. These materials are polycrystalline, and show Mixed-metal oxides are used industrially in various types of
several nano-interfaces, which stabilize microstrains, oxygen va- catalytic industrial processes (Table 1), but selective oxidation
cancies, or metal ions in unusual coordination states. A 3D is the main area of application. A number of reviews have
environment for adsorption/transformation may significantly discussed recent development in catalytic industrial processes
modify the adsorption of reactants and stabilization of transition of selective oxidation.8,9,4951 In addition to classical parame-
state complexes, a well-known concept in enzymes, typically not ters to metric industrial processes (yield, selectivity, spacetime
considered for solid catalysts. Often, the surface is far from clean, yield, and stability), the impact on environment and society
and instead there are evidences that these surface impurities, has been progressively becoming important, for example, sus-
including carbon-based deposits, can be relevant to the catalytic tainability of the processes is today a major element to measure
behavior. Surface science instead typically uses well-ordered, process performances, in addition to parameters which have
planar-type, clean metal oxide surfaces prepared in ultrahigh gained new relevance (energy intensity, greenhouse gas emis-
vacuum. A well-defined surface order and stoichiometry are sions, etc.). All these parameters are part of the general sustain-
necessary to identify structurereactivity relations. ability criterion. The use of mixed-metal oxide catalysts is a key
Therefore, even if mixed-metal oxide catalysts found a large element to achieve these objectives, and a series of examples of
range of applications, there is still a wide space for their further industrial processes is given by Cavani et al.1
optimization based on a fundamental understanding and the use Even for already well-established industrial processes,
of their multifunctional behavior to develop novel catalytic mul- which have been progressively improved over the years, there
tistep reactions in a single passage over a solid catalyst surface. is still need for improvements, which in most of the cases
The understanding of the reaction mechanisms and the control correspond to the need to develop novel or improved mixed-
of selectivity in catalysis by oxides are a relevant passage toward metal oxide catalysts. Table 3 reports examples of relevant
this more general scope. This understanding requires, however, industrial processes using mixed-metal oxides, current results
an integrated effort between theory, modeling, surface character- in terms of conversion and selectivity, main achievements
ization, and reactivity testing. There is a definitive trend in going made over the last years, and targets of improvements still nec-
from metal to metal oxide surface science. Mainly relatively essary, which combine a better sustainability and economics.
simple catalytic transformations such as CO or NH3 oxidation In fact, for example, a better selectivity means a lower consump-
and model catalysts have been addressed up to now, although tion of raw materials and higher amount of more valuable
some more complex reactions are to be addressed. products, and also lower environmental impact, lower energy
Metal oxide catalysts show a number of additional charac- costs in separation and processing, etc. Most of these processes
teristics quite relevant for catalysis with respect to metals, were developed at an industrial scale around 196070. Even if a
which indicates the intrinsic higher complexity of arriving to continuous improvement over the years has been achieved, the
a full understanding of the surface catalytic chemistry. Some of selectivity has still to be improved. Table 3 shows that there
these relevant aspects of the metal oxide catalytic chemistry6 are many industrial targets which require an improvement in
are listed as follows: catalysts and thus in their design.
The potential economic impact of developing more selec-
1. easy stabilization of defect structures; tive catalysts, based on a better understanding and design of
2. pronounced surface relaxation; mixed-metal oxides, has to be noted. A moderate selectivity
3. surface heterogeneity (different oxygen atoms, acid and improvement in the currently used catalysts for the reactions
redox sites, possible multiple cations, etc.); listed in Table 3 would correspond to a significant saving in
Mixed-Metal Oxides 165

resources, energy, and a large potential economic impact. This involve the incorporation of the lattice oxide which in steady-
concept is remarked in Table 4, reporting the potential saving state operations is then renewed through the adsorption and
in resources and the economic impact to achieve the selectivity dissociation of gaseous dioxygen. This redox cycle is known as
targets indicated in Table 3. It should be mentioned that this Marsvan-Krevelen mechanism (Figure 12(a)).52
potential saving and impact is calculated in the hypothesis that In metal oxides, the catalyst is thus often directly involved
all the actual worldwide production of these products (year in the catalytic cycle, but depending on the rate of release of
2011) may be realized with the improved selectivity indicated lattice oxygen and reincorporation by dioxygen dissociation
in Table 3. Even assuming that today the required new catalysts under steady-state catalytic operations (Figure 12(b)), the sur-
are available, it will take several years before the older ones are face of the catalyst may not be fully oxidized. When extended
substituted; nevertheless, Table 4 indicates the major impact defects form, shear planes or other types of more localized
which can have an increase in selectivity. reconstructions in the oxide occur (Figure 12(c)).
These phenomena are easier in mixed-metal oxides with
respect to single metal oxides. In addition, the rate of reduction
7.07.2 Bulk and Surface Structure of Metal Oxides and reoxidation of the metal oxide depend on the concentra-
tions of hydrocarbon/oxygen reactants and the reaction tem-
Metal oxides are inherently complex systems, due to the possi- perature, besides other structural aspects (size and morphology
ble easy deviation from the stoichiometry, with formation in of the metal oxide particles, presence of other oxides, phases,
some cases of also structural defective phases, the easy accom- dopant or metal nanoparticles which can influence these redox
modation of dopants, the formation of intergrowth phases, rates, etc.); the same catalyst may be effectively different during
and the presence of surface structures which may be signifi- catalytic operations depending on these aspects and chemical
cantly different from those obtained by ideal cutting of the potential (e.g., composition) of the reactants. This chemical
crystal. In most of the catalytic reactions involving mixed- potential changes along the reactor axial profile (in fixed bed
metal oxides, there are one or more redox stages, which often reactor operations), and, in addition, also the temperature

Table 3 Examples of industrial processes using mixed-metal oxides, improvement achieved, and future targets

Industrial process Catalysta Conversion, Achievements Future targets


selectivity (%)

Methanol to FeMo oxides 99, 9495 Increase selectivity, better heat integration Increase selectivity to >98%,
formaldehyde (adiabatic postreactor), higher productivity structured catalysts for better
(higher methanol inlet concentration) temperature profile, increase
catalyst lifetime
Propene to acrylic BiMo 9295, 8489 Increase selectivity and productivity and Increase selectivity to >95%, use
acid (two steps) oxides MoV energy integration propane as raw material, single
oxides step-process
Propene to BiMo oxides 9799, 7583 Increase selectivity and productivity, fluid Increase selectivity to >90%, use
acrylonitrile bed reactors propane as raw material, lower NH3
oxidation
n-Butane to maleic (VO)2P2O7 7585, 6573 Replace earlier process from benzene, Increase selectivity to >90%, increase
anhydride increase selectivity and productivity productivity
o-Xylene to V-oxide supported >99, 8083 Replace earlier process from naphthalene, Increase selectivity to >92%, lower
phthalic on TiO2 increase selectivity and productivity formation by-products (phthalide),
anhydride better heat removal for higher
productivity

Elaborated from Cavani and Teles.8a


a
Main active phase.

Table 4 Feedstock saving potential and economic potential of selectivity improvements

Industrial process Assumed selectivity Capacity Potential saving of raw material (Mt yr1) Economic potential
increase (%) (Mt yr1) saving (M)
Feed CO2 equivalent

Methanol to formaldehyde 3 19 0.61 0.84 338


Propene to acrylic acid (two steps) 7 5 0.20 0.64 626
Propene to acrylonitrile 9 6 0.43 1.34 1085
n-Butane to maleic anhydride 18 2 0.21 0.65 769
o-Xylene to phthalic anhydride 10 5 0.29 1.76 518
Total 5.22 3327
166 Mixed-Metal Oxides

(H2O) Oxygenate H
H
C C H
H
C
O2 Oxidized catal.
(lattice O) O
Hydrocarbon
M2m+ M1n+
Reduced
catalyst

Oxide catalyst
(a)
O2

Generation of
point defect
O2- O- O22- O2-
- - -
O2- M(n-1) Mn+ O2- Mn+ O2-
Compensation by change
of linkage of coordination
O2- O2- O2- polyhedra

O2- Mn+ O2- M(n-1) Mn+ O2- More extended


(b) clustering
(C) of defects

Figure 12 (a) Redox cycle in selective oxidation on metal oxides, known as Marsvan-Krevelen mechanism. (b) Mechanism of incorporation of oxygen
in metal oxides. (c) Generation of point defects during incorporation of lattice oxygen in organic molecules, and mechanism of compensation of point
defects by change of linkage by coordination polyhedra.

axial profile along the catalytic bed is not uniform, further the oxygen ions are usually close-packed with the smaller metal
influencing the catalyst effective surface state. For this reason, ions situated in the octahedral and tetrahedral holes among the
one of the options currently explored in industrial reactors is to oxygen ions. Oxides commonly studied as catalytic materials
use graded catalytic bed, with the composition of the catalyst (oxides of Ti, V, Fe, Mo, Cu, Co, Zn, etc.) belong to the structural
changing along the catalytic bed. A better understanding of classes of corundum, rocksalt, wurtzite, spinel, perovskite, rutile,
these aspects would allow one to put on more rational bases and layer structure, but often the positions of the ions may not
to the optimization of the catalyst bed in industrial reactors. be at the ideal positions of the highest symmetry.
It is thus not surprising as to how the surface catalytic Many transition metal ions possess multiple stable oxida-
chemistry of mixed-metal oxides may be still considered a tion states. This is a relevant aspect for their reactivity (e.g., in
challenge, particularly for more complex and realistic catalytic V, Mo, and W oxides) and it also introduces the possibility of
reactions. different stoichiometries. Often in catalytic relevant oxides, the
While the bulk properties of simple binary oxides are well structure differs only slightly from each other making possible
understood and there are excellent reviews and books discussing the easy conversion of one oxide to another of adjacent stoi-
the thermodynamics, structure, and its nonstoichiometric as- chiometry by oxidation or reduction, and/or the stabilization
pects (particularly important for oxides), spectroscopy, as well by topological effects of a phase with respect to others. These
as transport and other relevant properties, rather little is known aspects are important to understand, for example, the surface
about the surfaces of oxides, even the most simple ones during chemistry of monolayer type oxides supported over other
catalytic reactions. Some significant progress in this direction oxides (see Chapter 7.06), such as vanadium oxide supported
has been made recently.53,54 These progresses in the characteri- on TiO2, and industrial catalysts for selective oxidation
zation of the surface structure of oxides also open new possibil- (o-xylene to phthalic anhydride) and for the catalytic selective
ities for the understanding from the theoretical point of view, reduction of NOx with ammonia in the presence of O2. The
even if still more attention has to be given to a number of easy oxidation and reduction as well as the existence of cations
simplifications such as the use of ordered O vacancies to of different oxidation states in the intermediate oxides are
model reconstructions, avoiding the inclusion in modeling of important factors for these oxides for their use in selective
other molecules such as water or surface impurities, the effect of oxidation catalysis.
the bulk in inducing surface reconstructions, the effect of gas
phase chemical potential in surface reconstruction, etc.
7.07.2.1 Long- and Short-Order Ordering: The Role
Transition metal oxides exist in many different crystallo-
of Microstructure
graphic forms. There does not appear to be a simple generali-
zation that relates the structure to the stoichiometry or the In mixed-metal oxides, often more than one phase is present,
position in the periodic table, although in general the ionic and in this case microstructures may develop. Often the con-
radii of transition metals are smaller than that of O2 and thus cept of microstructures has not been properly addressed in
Mixed-Metal Oxides 167

catalysis by mixed-metal oxides, while it has been more exten- dopant. All the industrial catalysts cited in Table 3, for in-
sively addressed in the ceramic and metallurgic literature.55 stance, are multicomponent catalysts, with up to over 20 ele-
The microstructures may develop when two or more phases ments in catalysts for acrylonitrile synthesis, for example. Part
grow simultaneously. If the growth is ideally unconstrained, a of these elements form solid solutions and/or nonstoichio-
mixture of crystals of the two phases forms which resembles metric phases, and these aspects are very relevant in under-
that of a mechanical mixture. However, the growth is typically standing the catalytic chemistry of these multicomponent
not unconstrained, and the presence of the other species may catalysts.12,5759
change the crystal habits of the products and this could have a In the solid solutions, the atoms which are involved in the
profound effect on the catalytic behavior. substitution are often randomly distributed, but above a cer-
When the size of the phase regions is so small to be unde- tain atomic ratio ordering may occur, also favored during
tectable by XRD, it may appear to be present a solid solution. annealing and/or catalytic reaction. Even when the departure
On the contrary very small micrograins are present. More from stoichiometry remains small, point defect overstructures
complex microstructures will result if solid-state phase trans- (clustering of point defects) may form. The microstructure of
formations occur. Even true solid solution may unmix to form these phases can be considered to consist of small units of a
micrograin regions (which are thermodynamically more sta- second structure coherently intergrown within a parent matrix.
ble) of difficult detection, but which creates a lot of interface These small units are often termed microdomains. Large order-
regions with clear consequences on the catalytic behavior. ing of point defects leads to crystallographic shear (CS) phases,
Often a true solid solution in the fresh catalyst transforms on for example, when oxygen atoms are removed and the structure
the surface layer to a microstructure due to the progressive collapses along certain directions to produce planar faults
transformation during the catalytic reaction. The cited VPO without change in the metal coordination polyhedra. CS
catalyst for n-butane oxidation has quite a long (around 1 phases are important in several metal oxides relevant for cata-
month or more) activation time in industrial reactors and lytic applications such as WO3, MoO3, Nb2O5, and TiO2. The
part of the transformation occurring during this activation CS planes formed during catalytic reactions may be more or
time is related to the formation of these surface microstruc- less disordered, depending on the conditions of reactions, and
tures, although the same remains XRD crystalline. 56 the microstructures of such phases will thus depend on the
The microstructures developed in materials are also im- history of the sample.
portant in understanding the chemistry of the preparation of Ordering of twin planes may give rise to chemical twinning
mixed-metal oxides. For example, crystallization close to phase (CT) of planar boundary, thus forming complex superstructures;
boundaries may result in different phase microstructures. Thus, when multiple phases are present (as typically occurring in
apparently minor changes in the preparation may occur in mixed-metal oxide catalysts), intergrowth phases may also lead
apparently similar materials, but with rather different catalytic to complex superstructures. When these superstructures are ex-
performances. Patent literature of mixed-metal oxides for catalytic tended, their detection by current advanced characterization
applications is rather rich of similar unexplained phenomena. methods might be relatively easy, but often this is limited to
The formation of nonstoichiometric phase is another im- local effects (strains) confined to the surface, which detection is
portant aspect in catalysis by mixed-metal oxides and also is difficult, and even more challenging is the correlation with the
often critical to understand the in situ evolution of the catalysts catalytic activity.
during the catalytic reaction. Sometimes nonstoichiometric
phases formed during the process of doping do not indicate
7.07.2.2 The Role of Strains and Defects
a change in the structure but the presence of low levels of
dopant elements localized on the surface to block reactivity A number of recent papers have addressed the role of lattice
on some sites (e.g., doping with alkaline metals to neutralize strains on the catalytic behavior. Chuang et al.60 have discussed
surface acid sites) or modify surface reactivity (favoring oxygen the influence of lattice strain on the ceriazirconia oxides
dissociation for example). During the reaction and/or thermal which are the typical active support for a three-way catalyst
treatments, these surface dopants may diffuse in the bulk and (TWC). In particular, they showed how the doping with Al ions
are stabilized in nonstoichiometric positions of the oxide. In (alumina is the base support on which the ceriazirconia is
this case, the dopant does not yield a new phase, but a single deposited) inhibits the crystallite growth of ceriazirconia (a
phase which persists over a significant range of composition. main factor for deactivation) due to inhibition of the mecha-
For higher concentrations of the dopant, instead, formation of nism of strain aggregation. Wang et al.51 showed that in the
new phases (even if not XRD detectable) may occur. In non- selective hydrogenolysis of glycerol to propylene glycol (on
stoichiometric phases, the metal to nonmetal ratio varies, important reaction for the valorization of glycerol waste pro-
while the total metal to nonmetal ratio remains constant in duced during the synthesis of biodiesel by transesterification)
solid solutions. on CuZnO composite catalysts, the activity may be related
In several compounds, it is possible to replace one of the to the presence of microstrain in supported Cu nanoparticles
atom types present, either partially or completely, while main- strongly interacting with ZnO. This paper of Wang et al.61
taining a fixed metal to nonmetal ratio. These materials are extends to a different reaction, the original concept presented
defined (substitutional) solid solution, and the structure re- by Schlogl et al.62 that, in methanol synthesis, catalyst
mains almost unchanged, but with a variation of one or more (copperzinc oxides are the base components for the indus-
of the cell dimensions. This is also the procedure to check the trial catalysts used in methanol synthesis from syngas) imper-
presence of a solid solution, but monitoring whether there is a fections in the Cu lattice arising from twinning, fault defects,
linear correlation between cell dimension and amount of and strain may be related to increased activity in methanol
168 Mixed-Metal Oxides

synthesis via watergas shift reaction of CO, CO2, and H2. The The understanding of these effects is also important to de-
modalities of preparation have a strong influence on these velop multifunctional materials which are the basis to design
effects. Schlogl et al.63 showed how the bulk structure of copper more complex and sustainable catalytic reactions, as introduced
nanoparticles can be tailored during the preparation and it en- before. As an example, it may be cited the recent finding68 that a
ables control of microstrain and particle size properties. Zn-in-Cu near-surface alloy covered by a thin wetting layer of
The formation and superstructure of defects (strains) in interfacial Zn(ox) is the most active state of an inverse CuZn
mixed-metal oxide depend on the type and crystal shape of catalyst in hydrogen production by methanol steam reforming,
the other phases present, due to topological and interfacial another industrially relevant reaction. The bifunctional action of
effects.64 However, also the dimensions and shape of the par- the mixed Cu(Zn)O/Zn(ox) surface allows for selective dehy-
ticles have a role. Chen et al.65 showed how in iron oxide drogenation of methanol to formaldehyde and for optimized
nanowires and nanobelts different types of long-range- water activation, thus providing the required source of oxygen
ordering structures of O vacancies are present, depending on for the total oxidation of HCHO to CO2.
the nanostructure. Due to interfacial effects, the growth of These bulk effects clearly reflect on the surface, particularly
oxide nanostructures is strongly influenced by the substrate for small particles, and in turn on the effective nature of the
which may control the growth directions,66 and in turn the catalytic active sites present during the reaction. It is known
catalytic properties and formation of strains. There are other that even for simple single oxides such as TiO2,53 the surface
aspects related to defect chemistry of solids (e.g., stacking faults cannot be simply predicted from the cutting of the crystal
and dislocations) which were not discussed here to avoid structure and saturation of the surface vacancies. In TiO2, it
divergence of the discussion. Many properties of the samples was determined by surface XRD the presence of structural re-
(such as ionic and electronic conductivity) also related to the laxations (magnitudes range 00.27 A), leading to rumpling
catalytic behavior may be influenced by this defect chemistry of of the Ti planes (Figure 13(a)).69 Similar surface reconstruc-
solids. However, this short overview has already pointed out tions may be induced from the growing onto other oxides.
how the real catalyst structure may be far from the ideal (crys- Figure 13(b) shows the model of how the surface of rutile
tallographic) structure and how the complexity of the problem VSbO4 is modified in a similar way to that reported for TiO2,
is exponentially increased when multicomponent (real) cata- due to the formation of a trirutile-like over-structure.70 This
lysts are analyzed, which furthermore are subjected to signifi- modification of the surface structure of VSbO4 was suggested to
cant changes during the catalytic reaction. Nevertheless, this is be responsible for enhanced catalytic properties in propene
the challenge to be addressed to put on more rational bases for and propane ammoxidation.70 Similarly, as discussed also
the design of the next-generation mixed-metal oxide catalysts. later, ultrathin oxide films (as typically used in surface-science
studies) show relaxation phenomena strongly induced from
the substrate and they are thus not representative of the situa-
tion present in catalytically active oxide nanoparticles.
7.07.2.3 Oxide Surfaces
This is a general issue in catalysis by metal oxides and there
The composition, size, and shape in particular can be con- is a strong modification of the oxide surface induced from the
trolled uniformly for each and virtually every nanocrystal particle size and interfacial effects with other nanoparticles. For
using bottom-up chemistry techniques today.67 However, example, the role of ZnO in methanol synthesis catalysts, to
often the catalytic behavior does not depend on the presence modify by interface of active Cu nanoparticles, was discussed
of well-defined facets,67 but particularly in mixed-metal oxides before. In agreement, it was shown recently that the micro-
it relies, in a far more complex way, on the dynamics during structure of the ZnO/Al2O3 component influences the catalytic
reaction and the presence of microstructures (the definition activity of a Cu/ZnO/Al2O3 industrial catalyst.71 ZnO crystal-
used here includes all the range of phenomena from localized lizes in the wurtzite structure. The oxygen sublattice forms
to extended defects, intergrown and nanograin interfaces, etc.). hexagonally close-packed layers with hcp-type stacking, and

[110]
-
[110]
Max. relaxation-11.9%
[001]

de

da

(a) (b)

Figure 13 (a) Surface structure TiO2(110) rutile, and (b) modification of rutile VSbO4 due to growing onto Sb2O4. (a) Adapted from Charlton, G.;
Hoowes, P. B.; Nicklin, C. L.; Steadman, P.; Taylor, J. S. G.; Muryn, C. A.; Harte, S. P.; Mercer, J.; McGrath, R.; Norman, D. Phys. Rev. Lett. 1997, 78,
495498. (b) Adapted from Centi, G.; Perathoner, S.; Trifiro, F. Appl. Catal. A: Gen. 1997, 157, 143172 and Centi, G.; Trifiro, F. Catal. Rev. Sci. Eng.
1986, 28, 165184.
Mixed-Metal Oxides 169

the Zn ions are located in tetrahedral interstices; the tetrahedral versa).46 Thus, the mechanism of adsorption itself may be
units are edge and corner sharing. At the surface, the minimi- quite different. It is thus necessary to develop specific mixed-
zation of the surface free energy is what drives the energetics. metal oxide materials which on the one hand show a more
When crystal is cut normal to a randomly chosen direction, ordered situation with respect to practically used catalysts, and
there is an overwhelming probability that the resulting surface on the other hand overcome the limits shown from the use of
corresponds to a polar termination and is highly unstable.72 ultrathin metal oxides typically used in surface-science studies.
Polar oxide surfaces, such as ZnO, are subject to complex Among the approaches proposed to bridge this gap is the use of
stabilization processes that ultimately determine their physical an ordered array of 1D nanostructures48 or the use of micro-
and chemical properties. When the surface is terminating with crystallines oxides.78 Recently, the use of metal-free (oxidized)
Zn, many small, triangular islands and holes form; these nanocarbon (sp2) materials was also proposed to mimic the
islands have a height of half a unit cell, and each step edge active sites present in metal oxides. In some reactions of selec-
contains only oxygen atoms. This provides excess negative tive oxidation, they show good catalytic performances, but the
charge on the Zn-terminated surface and stabilizes the surface absence of polyvalent metal sites with complex electronic and
for a wide range of oxygen chemical potentials.73 On the spin structures allows for facile and in-depth theoretical
oxygen terminating surface, a different stabilization mecha- modeling and thus a better understanding of the reaction
nism is operational. The surface is flatter; the islands are mechanism. In particular, Frank et al.79 discussed the reaction
hexagonal; and most step edges are one unit cell high and mechanism of selective C3H4O oxidation, and the importance
contain both Zn and O atoms.74 However, as pointed out by of nucleophilic and electrophilic oxygen species, the prismatic
Goniakowski et al.,72 the rules for surfaces polarity compensa- edges as well as the basal planes of graphite, and of protons
tion are lifted in the case of ultrathin films and nanostructures. delivered either by carboxy groups or by water. The authors
Therefore, in small nanoparticles, particularly when many identify substantial similarities between the metal oxide and
interfaces are present which could induce different mecha- the carbon-catalyzed reaction, indicating that this could be a
nisms of surface relaxation, the surface termination and recon- promising approach to better understand the mechanism of
struction would be different from those present in larger the reaction and surface catalytic chemistry of metal oxides.
crystals and even in the latter may be quite different from the Well-defined single-site catalysts prepared by surface organo-
ideal situation obtaining by cutting the crystals along some metallic chemistry (SOMC) on oxides80 is also another
crystallographic planes. valuable approach for a better understanding of the catalytic
A further aspect to consider is that the adsorbate may in- chemistry of metal oxides. However, often the limit is the
duce surface reconstruction and changes in the surface reactiv- difficulty in the passage from single reactions, as may be
ity. Limiting to ZnO as an example, there are ample investigated in these approaches, to the complex multistep
demonstrations which indicate that the presence and nature catalytic chemistry which is the peculiar and still unique char-
of adsorbate influence the stability of the terminating surface acteristics of mixed-metal oxides, as discussed in the previous
and induce a reconstruction. For example, for the clean sections.
OZnO surface a new reconstruction has been observed exper- Significant development has also been made in recent
imentally, a (1 3) O-vacancy structure which is very reactive, years in the synthesis of well-defined metal oxide materials,
in particular, toward water forming a fully hydroxylated sur- for example, shape-controlled nanocrystals for catalytic
face, HOZnO.75 The question is how to translate these results applications,81 (multi)layered films by atomic layer deposition
from surface science to catalytically active materials and their (ALD),82 high-quality metal oxide nanoparticle with con-
surface reactivity. However, significant progress has been made trolled defects,83 and other synthesis methodologies. Some
recently in this directly. Sautet et al.,76 for example, showed useful indications on these aspects are reported in recent
how the surface reactivity of alumina depends greatly on the books on selective nanocatalysts and nanoscience,2 and metal
surface coverage of water. A low OH coverage, resulting from oxide nanomaterials.84,85 Nevertheless, it is still a challenge to
pretreatment at 700  C, generates metastable three-coordinate apply these advanced synthesis methods in the preparation of
AlIII sites and reactive (AlIII,O) Lewis acidbase pairs on mixed-metal oxides used in the industrially relevant catalytic
g-alumina. Water plays a dual role by increasing the basicity reactions, cited in Table 3, for example.
of oxygen atoms without affecting the Lewis acidity of the AlIII
sites and by stabilizing the metastable (110) termination,
where these sites exist. 7.07.3 Low-Dimensional Metal Oxide Nanostructures
In mixed-metal oxides, it is thus very challenging to bridge
the gap between model ideal systems for surface and theoret- Building a defined nanoarchitecture in oxide-type materials
ical studies and applied catalyst. It worth mentioning the effort further extends the concept of nanocatalysis,84,86 for example,
to develop a single-crystal flow reactor77 to allow studying the when the electrons are confined, and physical and chemical
catalytic reactivity of the same materials studied by surface properties are not scalable from the bulk properties. In
chemistry methodologies, but previous discussion has shown clusters/metal particles in the nanometer length scale, it is
that the surface of these mixed-metal oxides may be quite known that the presence of quantum size effects and structural
different from those practically used. There are also additional fluxionality (capability of small clusters to exhibit several struc-
aspects recently discovered. For example, it was also shown tural forms of comparable energy) markedly influence the
that in these ultrathin oxide layers it may also be possible for reactivity.86 It is also known that the confinement of small
a spontaneous charge transfer from the metal support to an metal oxide particles within a host ordered nanoporous struc-
adsorbed species through the thin insulating layer (or vice ture (e.g., silica micro- and mesoporous materials8789) may
170 Mixed-Metal Oxides

change their characteristics and reactivity. Oxide nanoparticles benzaldehyde. Reported in Figure 15 is an example for the
introduced within an ordered mesopore structure90,91 act as challenging reaction of conversion of 3-fluoro toluene to 3-F
discrete units. As the particle size is scaled down to a few benzaldehyde, a valuable product for industrial production of
nanometers, and stabilized within an ordered micro- or meso- fine chemicals.94 The presence of the F atom in meta position
porous structure, the microstructure could be significantly has a strong inhibition effect on the selectivity/activity and this
altered, changing the surface-to-volume ratio and particle-to- reaction shows low selectivity in both liquid- and gas-phase
support interaction.41,92 The misfit between the oxide particle selective oxidation. Figure 15 compares the selectivity to benz-
and the host ordered porous material could stabilize defects, aldehyde as a function of the conversion on a series of bulk
create unusual coordination states, and significantly alter the iron-molybdate (pure or doped with Bi and Sb to improve the
metal oxide properties and reactivity.90,91 performances) and with respect to the behavior shown by
small iron-molybdate nanoparticles inserted in a microporous
material with MFI structure. The microporous material in this
7.07.3.1 Metal Oxides Confined within a Host Ordered
case is a boralite (analogous to ZSM-5 but having B instead of
Matrix
Al ions) which has been deboronated to create a defective
Vanadium-oxide nanoparticles confined with the ordered silicalite-1 (MFI structure) hosting microporous material for
structure of a microporous material (silicalite with MFI struc- the small iron-molybdate nanoparticles.94 Confinement within
ture) show enhanced activity and selectivity in propane oxida- the host ordered matrix leads to enhanced catalytic properties,
tive dehydrogenation (ODH), but the limit is the need for very and Raman data confirmed that this may be associated with a
low loading of the vanadium to have high selectivities (up to deformed iron-molybdate structure induced from the hosting
above 80% for V-oxide nanoparticles below 1 nm, in contrast matrix.94 However, from a practical perspective, the stabilization
to below about 20% for larger particles, above 45 nm).93 within the hosting matrix induces problems of diffusional lim-
Figure 14 shows this concept reporting how the decrease of itations which negatively affect the catalytic behavior, besides
the loading of vanadium in silicalite-1 microporous material the issue remarked earlier of the low productivity per volume of
leads to an increase in the specific activity (per atom of V; the catalyst.91
turnover number) and selectivity in propane ODH. Confine- These data introduce the concept which is known for many
ment within the host zeolite is necessary to avoid the otherwise years that low-dimensional metal oxide nanostructures may
fast sintering of the vanadium-oxide nanoparticles during the have interesting catalytic properties. In recent years, several stud-
reaction. The total catalyst productivity (per volume of cata- ies have been focused on metal oxide particles within a host
lyst), however, is low for practical applications, but this was zeolite (or mesoporous material) to change their properties.95
among the first examples showing how extremely small metal Metal oxide nanoparticles within host zeolites are attractive to
oxide nanoparticles may have completely different catalytic develop novel photocatalysts,96 to improve the shape-selective
performances with respect to larger particles. alkylation of toluene with propylene to produce p-cymene,97 to
A further example is shown by the behavior of iron- develop catalysts for the disproportionation of toluene98 and
molybdate-based catalysts for the selective side-chain oxida- the alkylation of benzene,99 methane total oxidation100 and
tion of substituted toluene to the corresponding substituted diphenyl carbonate synthesis,101 and other applications.

Moles s-1 V-1atoms Selectivity to propylene (%)


0.04
+ O2 + H2O T = 500 C
80

0.035 CO2 + H2O

60

0.03

40

0.025

20
0.02
100 200 300 400 500 600
SiO2/V2O3 ratio

Increases the V loading


Figure 14 Specific activity per V atom and selectivity to propene in the propane oxidative dehydrogenation at 500  C on V-oxide nanoparticles within
silicalite-1 (MFI) microporous materials. In the inset is a model of V-oxide nanoparticles active in propane oxidative dehydrogenation. Adapted from
Centi, G.; Perathoner, S.; Vazzana, F. In Catalysis by Unique Ion Structures in Solid Matrices NATO Science Series II: Mathematics, Physics and
Chemistry; Bell, A., Centi, G., Wichterlowa, B., Eds.; Chapter 11, Kluwer/Academic Press: New York, 2001; pp 165186.
Mixed-Metal Oxides 171

100

Selectivity of 3 fluoro-benzaldehyde (%) Mo

Fe
80
Mo

Mo
Fe

60 Mo

Fe

40

CH3 CHO
FeMo/Boralite + Mo
20 Bulk FeSbMooxide 400 C/air
Bulk FeBiMooxide
Bulk FeMooxide F FeMo-oxide F
based catal.
0
0 20 40 60 80 100
Conversion of 3-fluoro-toluene, %
Figure 15 Selectivity as a function of conversion in the selective oxidation of 3 F-toluene to 3 F-benzaldehyde in bulk pure and doped iron-molybdate
catalysts and in iron-molybdate nanoparticles stabilized within a hosting MFI silicalite (derived from deboronation of a boralite). In the inset is a model of
iron-molybdate nanoparticles active in 3 F-toluene selective oxidation. Adapted from (a) Centi, G.; Perathoner, S. Top. Catal. 2001, 15, 145152; (b)
Centi, G.; Perathoner, S.; Tonini, S. Top. Catal. 2000, 11/12, 195204; (c) Centi, G.; Perathoner, S.; Tonini, S. Catal. Today 2000, 61, 211221.

However, productivity may be often still low for industrial example, below about 2 nm, could be stabilized only for very
applications, and the issue is to preserve the possibility of en- low loading of the oxide, as pointed out before. A third prob-
hanced performances of low-dimensional metal oxides nano- lem is related to the slow back-desorption of the products of
particles, without the need of a hosting structure that avoids reaction, when they form on metal oxide nanoparticles within
their sintering. A possible approach to solve this issue, also a host ordered porous silica matrix. For example, in toluene
opening new perspectives, is the synthesis of the metal oxide oxidation to benzaldehyde over FeMo oxide nanoparticles
particles with defined low-dimensional characteristics such as stabilized within a silicalite matrix, the slow rate of reoxidation
nano-rows, -tubes, etc., which improve stability against sintering of the reduced FeMo oxide, due to the low nanoparticle size,
with respect to irregular nanoparticles, due to the presence of increases the presence of reduced molybdenum sites, which,
a specific nanoarchitecture. interacting with the carbonyl group of benzaldehyde, slow
This approach has a number of other possible advantages down the desorption and enhance the rate of the consecutive
with respect to the stabilization of metal oxide nanoparticles oxidation.94c
within an ordered host matrix. The first regards the fact that
often the catalytic cycle involves the exchange of electrons
7.07.3.2 Ordered Assemblies of Metal Oxide
between the reacting molecule and the active centers. This is a
Nanostructures
critical aspect, for example, in selective oxidation reactions
where it is needed to delocalize these electrons far from the The points discussed in the previous sections strengthen the
adsorbed intermediate.6 This long-range transport is also an interest for catalysis toward the development of ordered assem-
important aspect for the fast regeneration of the active site, for blies of 1D nanostructures for oxide materials, for example,
example, for turnover. Decreasing the size of oxide particles, metal oxide catalysts in which the 3D macrostructure is con-
therefore, has a positive effect in terms of creation of reactive stituted by an ordered assembling of regular 1D structures with
sites, but a negative effect in terms of long-range transport nanometric size. Note that this type of structure is significantly
properties which also play a relevant role. This is the reason different from that of metal oxide supported over other metal
why 1D-type nanostructures such as nanowires and nanotubes oxides, such as monolayer-type V2Ox/TiO2 materials (see
are often preferable for oxides with respect to 0D-type nanos- Chapter 7.06).
tructures, for example, spherical nanoparticles below few These ordered array materials find interest not only in
nanometers. Nesper and coworkers102 have discussed in detail catalysis, but also in several other applications, from optical
how oxidic nanotubes and nanorods represent anisotropic materials, sensors, low-k materials, ionic conductors, photonic
modules for a future nanotechnology, although with focus crystals, to bio-mimetic materials.103 However, with respect to
on the synthesis aspects. They clearly show how these aniso- these applications, catalysis requires additional specific char-
tropic materials differ from those of the corresponding bulk acteristics, such as the presence of a thermally stable nanostruc-
material and those of isotropic nanoparticles. ture, the minimization of grain boundaries where side
The second limit of oxide nanoparticles within ordered reactions may occur, and the presence of a porous structure
nanoporous matrices is related to the fact that due to the which guarantees a high surface area coupled to low heat and
wetting characteristics of silica, small oxide nanoparticles, for mass transfer limitations. An ordered assembly of 1D
172 Mixed-Metal Oxides

nanostructures for oxide materials could, in principle, meet phase transitions and their dynamics could be probed at
these different requirements. the single or few-domain scale. There is thus a basic difference
Ordered mesoporous oxides also offer interesting opportu- in the formation mechanisms (and possibility of tuning)
nities as novel materials for catalytic applications. They can be of strains in thin films (2D dimensionality) and nanowires,
prepared using different methodologies suitable in principle tubes, etc.
for scaling-up (even if costs are still high), such as by block
copolymer-templated,104 micelle-templated,105 inverted opals,
7.07.3.2.1 Thin oxide films
colloidal templating or double templating procedures,106 and
A new area of growing interest in relation to these aspects,
cooperative self-assembly methodologies.107 Wan et al.108
relevant for catalysis, is the defect nanostructure of thin oxide
have recently discussed the development of ordered nonsilic-
films forming over metal nanoparticles. Mittendorfer114 dis-
eous mesoporous materials based on surfactant assembly and
cussed low-dimensional surface oxides in the oxidation of Rh
confined space growth. The materials prepared by these meth-
particles, an important catalytic element. The oxidation of
odologies include not only mesoporous metal oxides, but also
Rh particles leads to the formation of ultrathin oxide films
polymers and carbons with open framework structures, and
and stripes adsorbed on the metallic surface. These structures
single-crystal metal, metal oxide and carbon nanoarrays with
display unique electronic and structural properties. Netzer
replicated mesostructures. The same authors109 also discussed
et al.115 reviewed the properties of low-dimensional oxide
the hostguest chemistry, and soft-template versus hard-
nanostructures on metals, showing the presence of a large
template approaches in the synthesis of nonsiliceous meso-
number of undercoordinated atoms. The interaction with the
porous materials. Other reviews have recently addressed the
metal substrate provides constraints on their structure and
synthesis of low-dimensional, ordered, nanostructured metal
morphology, yielding elastic strain and/or uncompensated
oxides. Gao and Li110 discussed the synthesis of nanostruc-
charge. These factors modify significantly the physical and
tured and low-dimensional transition metal oxides such as
chemical properties of the nanophases as compared to bulk
ZnO, TiO2, and V2O5. Zhu et al.111 analyzed the synthesis,
oxides. However, a systematic understanding is still missing on
property, and structural characterization of perovskite oxide
how to tune the metal oxide particles using the concepts pre-
nanowires, materials with a broad spectrum of applications
sented below and thus how to put on rational bases for
going from catalysis to switchable polarization, piezoelectric-
the design of advanced mixed-metal oxide catalysts with low
ity, pyroelectricity, and nonlinear dielectric behavior. It is well
dimensionality, although it is clear that this is the challenge to
demonstrated that, at nanoscale, perovskite oxide materials
develop next-generation catalytic materials.
exhibit a pronounced size effect manifesting itself in a signifi-
cant deviation of the properties of low-dimensional structures
from the bulk and film counterparts. Ostrikov et al.112
7.07.3.3 Reactivity of Low-Dimensional Metal Oxides
reviewed instead the self-assembled low-dimensional nanoma-
terials via low-temperature plasma processing, with reference There are increasing demonstrations which indicate that di-
in particular to ZnO and ultrahigh-aspect ratio Si nanowires. mensionality of oxides significantly influences their catalytic
It should be noted, however, that in most of the cases, these behavior. An elegant demonstration was given by Ueda
materials were not prepared specifically for catalytic applica- et al.116 recently. Schlogl and coworkers117 showed how 1D
tions, and often they lack the necessary thermal stability, crys- vanadium-oxide nanostructures, induced by nucleation over
talline long-range order, and in particular the 1D-type carbon nanotubes, have different characteristics from bulk
nanostructure characteristics which could differentiate the vanadium oxide and how they are selective in n-butane oxida-
properties of nanooxides from those of the corresponding tion to maleic anhydride, while bulk vanadium oxide produces
bulk material. An important aspect to discuss, already only carbon oxides. Wang et al.118 showed that gold nanopar-
remarked before, regards the effective nanostructure of these ticles supported on b-MnO2 having nanorods or conventional
materials and the presence of strains and defects, which were particle shapes have different catalytic behavior in the liquid-
not usually analyzed in detail, but have a marked influence on phase aerobic oxidation of benzyl alcohol. The enhanced cat-
the properties. alytic activity of the Au/MnO2-nanorod catalyst was attributed
Cao and Wu113 discussed the strain effects in low- to the beneficial presence of a higher amount of oxidized gold
dimensional transition metal oxides, evidencing how many species and surface oxygen vacancies resulting from the strong
of the functional properties of nanostructured metal oxides interaction between Au and the well-defined reactive surface of
originate from intrinsic coupling between lattice deformation MnO2 nanorods. Rajeswari et al.119 showed that Pt deposited
and nanoscale electronic and magnetic ordering. Lattice strain on WO3 nanorods shows enhanced properties in methanol
thus has a profound influence on the electronic, optical, oxidation. Zhong et al.120 reported that gold deposited on
and magnetic properties of these materials, as well as their a-Fe2O3 nanorods exhibited higher catalytic activity in CO
reactivity. In epitaxial thin films, biaxial strains are developed oxidation than an Au/a-Fe2O3 nanoparticle catalyst. Tungsten-
as a result of lattice mismatch between the film and the sub- oxide deposited over titania nanotubes shows enhanced
strate. By choosing different substrates, a wide range of strains catalytic properties in the oxidation of dibenzothiophene.121
can be established at discrete values that allow for exploration LaSrCuO4 nanowires, prepared using carbon nanotubes
of new phase spaces, enhancement of order parameters, crea- as template, show higher specific activity in CO oxidation with
tion of complicated domain textures, and stabilization of new respect to LaSrCuO4 nanoparticles prepared by a conventional
phases. On the other hand, continuous tuning of uniaxial route.122a TiO2 nanotube-supported Cu species show higher
strain is possible in nano/microwires, where a variety of activity in the reduction of NO by ammonia in the presence
Mixed-Metal Oxides 173

of O2 in comparison with similar 2 wt.% Cu/TiO2 catalysts study of the stability of these materials during catalytic reac-
prepared using TiO2 nanoparticle supports.122b tion, and investigation of the relationship between nanodi-
Ueda and coworkers123a have recently reviewed the synthe- mension and reactivity.
sis and catalytic applications of metal oxide nanotube. The
typical synthesis method discussed for these materials is In recent years, the research focused mainly on the devel-
the hard template method, a technique in which the templates opment of novel methodologies to synthesize oxide nano-
are covered with metal oxides and the templates were removed wires, -tubes, and -rods.102,128131 Most of these studies were
to form metal oxide nanotubes. However, this methodology is focused on the preparation of 1D type materials of zinc, tin,
not suited for the preparation of catalysts in a larger scale, due vanadium, or molybdenum-oxide, while fewer were related to
to the many steps necessary and the cost. However, the review ternary oxides.132 A review on the synthesis, characterizations,
shows how carbon nanofibers (CNFs) may be used as tem- properties, and applications of 1D metal oxide nanotubes,
plate, allowing to reduce the costs. A variety of oxide nano- nanowires, nanoribbons, and nanorods has been recently
tubes such as thick, thin, and helical nanotubes reflecting the published.133 Most of the work refers to applications for elec-
shapes of CNFs could be synthesized. Ueda et al.123b also tronics, sensors, and solar cells. One of the few exceptions is
showed how new crystalline solid materials of Mo3VOx having the work of Pan et al.134 on CeO2 nanorods, nanotubes, nano-
low-dimensional structures can be synthesized in a single- wires, and nanocubes for the oxidation of CO at low temper-
crystalline form using a hydrothermal method, as a result of atures. It was shown that CeO2 nanotubes have the best
self-organization between negatively charged pentagonal units performance due to the large BET surface area and the presence
and VO2 cations. Miyauchi and Tokudome124 reviewed in- of inner (inside nanotube) surface, while CeO2 nanorods show
stead the synthesis and applications of titanium oxide nano- a better stability and preferentially exposed (110) crystal
tube thin films, prepared in particular by using hydrothermally planes. This work thus mainly reports a phenomenological
grown titanate nanotubes. A detailed discussion of the nanoarch- analysis of the relationship between nanostructure and cata-
itecture and reactivity of titania catalytic materials was carried out lytic behavior. In general, very limited attention has been given
by Centi and Perathoner in two reviews, the first dedicated to in the literature to the analysis of nanostructurefunctional
quasi- 1D nanostructures125a and the second to bidimensional properties relationships. The use as catalysts was often men-
nanostructured films.125b The application of ordered array of tioned, but not specifically investigated. These materials are
vertically aligned titania nanotubes for catalytic use in solar used as catalysts only because they are novel, with limited
cells was also reported recently.126 The synthesis of metal oxide effort to clearly discriminate when they offer real advantages
nanotubes was also discussed by Lee et al.127 classifying the or when the effect is only apparent, for example, due to a
fabrication methods into two approaches: (1) a directed method higher surface area. A higher activity does not necessarily
using nanotemplates (solgel method and ALD) and (2) a non- imply a better catalyst, because, for example, when the
directed method (anodization). The latter may be better classi- activity is higher due to a double surface area, the cost of
fied as a self-assembling method in the presence of a strong preparation is four times higher and the cost-effectiveness is
electrical field. worse. There are many other aspects to consider (stability,
These examples evidence the large scientific interest on 1D- scaling-up, etc.), but in general it should be analyzed in detail
type nanostructures for metal oxide catalysts and how they when the use of new methods to synthesize nanostructured
often show a higher catalytic performance related to not only materials offers real advantages for the preparation of novel
a higher external surface area, but a change in the intrinsic catalysts.
reactivity properties as well. However, more solid bases to In nanocrystalline materials, the electrons are confined in
rationalize these results and design ad-hoc nanostructures to regions having one, two, or three dimensions, when the rela-
improve the catalytic performances are still missing. tive dimension is comparable with the De Broglie wavelength
of free electron which, for oxides, is a value around 510 nm.
The nanostructures of metal crystals having the z-direction
7.07.3.4 Opportunities to Design Advanced below this critical value (thin film, layer structure, and quan-
Catalytic Materials tum well) are defined as 2D nanostructures. When the dimen-
sion, both in the x- and z-direction, is below this critical value
Previous sections have shown not only the great poten-
(linear chain structure and quantum wire) the nanostructures
tial interest of low-dimensional metal oxides, but also the
are defined as 1D, and when the y-direction is also below this
need for further studies aimed at improved understanding
threshold (cluster, colloid, nanocrystal, and quantum dot) the
toward the
nanostructures are defined as 0D. There is thus a progressive
tailored control of the nanoarchitecture of these materials, quantum confinement, which modifies the corresponding di-
besides their nanomorphology; agram of the density of states. The term 1D nanostructures
precise control of nanostructure, for example, local structure comprises different types of nanoordered materials, such as
and composition, presence of defects and strains, etc.; nanorods, -wires, -coils, -fibers, -pillars (or -columns), and
detailed analysis of the interfaces between nanoparticles, -tubes. Note that, often, the diameter of nanowires is above
-grains, etc. and the effect of these interfaces on the surface the threshold indicated earlier, but due to the high aspect ratio
relaxation phenomena and structure; (length-to-diameter ratio), these materials are usually consid-
analysis of the charge, heat and mass transfer phenomena in ered 1D-like nanostructures. In nanotubes, the wall thickness
these nanomaterials, and how these effects are influenced by is instead the relevant parameter and this value is often below
the nanoarchitecture, -morphology and -structure; and about 10 nm.
174 Mixed-Metal Oxides

These 1D nanostructures may then form a 3D macrostruc- oxide nanotubes which can be viewed as an ensemble of nanor-
ture in which these units may have a random orientation or a eactors. The field emission scanning electron microscopy
specific alignment in one single direction, to form quasi-2D (FESEM) image in Figure 16(b1) shows an example of the TiO2
nanostructures. In the latter case, there are thus strongly aniso- nanostructures obtained in the case of anodic oxidation of tita-
tropic characteristics which are of interest not only for appli- nium foils,135 to remark the concept that these materials could be
cations in electronics and solar cells, but also for catalysis and effectively prepared. Figure 16(a) shows the situation present in
photo- or electrocatalysis. conventional oxide catalysts, whereas Figure 16(c) shows the
One-dimensional-type nanostructures may have preferen- concept of nano-confinement of liquids discussed below.
tial paths for transport electrons (aspects important in photo- Some of the possibilities offered from this nanoreactor
and electrocatalysis) and the presence of ordered arrays reduces structure are also outlined in Figure 16 and may be summa-
grain boundaries, eventually minimizing side reactions which rized as follows:
may occur in unordered oxide nanoparticles. It is possible to
realize high surface areas together with a reduced presence of Nano-confinement. It is known that nematic liquids within
microporosity, which can be negative for selectivity in various mesoporous SBA-15 host materials (a silica mesoporous
catalytic reactions. In a 1D-nanostructure, specific crystalline materials formed by an array of ordered channels with size
planes can be maximized. There are thus various motivations by around 410 nm) evidence a change in the phase transition,
which the intrinsic reactivity of metal oxide catalysts depends on when confined within the mesoporous cavities.136 Dosseh
the specific nanomorphology of crystals. As commented above, et al.137 studying the properties of cyclohexane and benzene
oxide nanotubes are thus intrinsically different from nanowires confined in mesoporous silica materials (MCM-41 and SBA-
and analogous nanostructures, in terms of quantum confine- 15) also evidence a change in the physical properties of the
ment, charge transport, etc., but this difference is not adequately liquid related to the influence of the inner surfaces of meso-
recognized in the literature. porous silica. Other authors have further demonstrated the
These low-dimensional oxides are interesting not only for influence of confinement on the adsorption and properties
their possible intrinsic different reactivity (with respect to con- of fluids within an ordered mesoporous material.138,139
ventionally prepared oxides), but also for additional possibilities Fajula and coworkers140 showed that an enthalpic excess is
illustrated in Figure 16(b) reporting a conceptual example of a present during the adsorption process, due to a wall effect
nano-architectured surface formed by an ordered array of metal (confinement) in mesoporous materials, and that this con-
finement effect influences the catalytic behavior. Chen
et al.141 showed the presence of confinement effects during
the catalytic reaction over mesoporous silica. The role of
confinement effects in catalysis by microporous materials
was reviewed recently by Sastre and Corma.142 There are
thus many evidences that a mesoporous channel may induce
Conventional a modification in the properties of hosted fluids, due to the
catalysts electrostatic field generated by the channel walls and other
(b1) 200 nm
motivations (for example, it was demonstrated recently that
(a)
wall curvature influence the molecular orientation of the
New concept transition states143). The effects are different from those
related to geometrical constraints induced on complexes
anchored in mesoporous channels, or shape-selectivity ef-
200600 nm fects present in zeolites. Nano-confinement within a host
oxide nanotube may thus modify the reactivity. However,
2080 nm Nanoreactor there are a number of other possible effects which change
(b)
the reactivity. As shown in Figure 16, each oxide nanotube
Surface
may be viewed as a single nanoreactor. There is an increasing
active sites research interest on exploring the benefits of nanoreactor
Nanoconfined vessels to enhance catalytic reactivity. Ouali and Caminade144
liquid
Anchored discussed the influence of the confinement of the catalyst
organometallic
complexes inside the dendrimers on the catalyst activities and selectiv-
Homogeneous
ities. He et al.145 showed that Pd-confined catalysts possess
complexes higher turnover frequencies in toluene oxidation. Bao and
Bio-catalyst
coworkers146 showed that FeN nanoparticles within carbon
(c) Oxide nanotubes nanotubes exhibit a five to seven times higher activity than
unconfined nanoparticles. Bao and his coworkers were pio-
Figure 16 Concept of nanoengineering of oxide catalytic surface in
neering the research to show how the reactivity properties of
terms of nanoreactor array, some of the possibilities offered by this
concept (in particular in terms of realizing multifunctional catalysts for nanoparticles are modified by the confinement within carbon
cascade reactions in nanoconfined liquids) and an FESEM image of an nanotubes.147 Confined CeO2 particles with titanate nano-
array of TiO2 nanotubes produced by anodic oxidation of Ti foils. See text tube show enhanced resistance to deactivation.148 Therefore,
for details. Adapted from Centi, G.; Perathoner, S. In: Catalysis, Vol. 21; even if data are far from systematic, there are growing evi-
Spivey, J. J., Ed.; RSC: Cambridge, 2009; pp 82130. dences to show that confinement of reactants and
Mixed-Metal Oxides 175

nanoparticles within an ordered mesoporous matrix can be These examples show how the concept of bidimensional
a novel approach to catalysis. A bidimensional array of nanostructured metal oxide film presented in Figure 16 offers
oxide nanotubes as that schematically shown in Figure 16 several opportunities to develop novel catalysts. For practical
(b) shows some advantages over mesoporous silica. In fact, applications, a major problem is related to the fact that if a thin
in mesoporous silica the elongation factor of the channels, film on a flat surface is used, the amount of catalyst is quite
for example, the ratio between the length and the diameter low. The challenge is thus to translate this concept on a 3D
is typically a factor with a value of at least 100 or higher, high geometrical area material (foams, monoliths, etc.) over
while it is lower in a bidimensional oxide nanotube array which the nanostructured metal oxide film is then created to
as schematically shown in Figure 16. Furthermore, it is realize a hierarchical-organized catalyst. Another solution is to
difficult to realize a mesoporous silica film with the chan- create a multistack of thin substrates over which the nanostruc-
nels vertically aligned with respect to the surface. Both tured metal oxide film is present, in order to create a multilayer
these aspects are relevant for full accessibility of the inner microstructured reactor. Integration of nanoreactor concepts
surface, for example, to eliminate diffusion limitations. By using low-dimensional metal oxides into microreactors for
tuning the characteristics of the metal oxide and its surface process intensification is another great challenge to improve
hydrophilicity, the local electrostatic field within the nano- sustainability of the chemical industrial processes.
tube and the adsorption properties may be changed to
optimize the performances, and realize a selective adsorp-
tion of nonpolar reactants in a polar medium, for example. 7.07.4 Catalytic Properties of Mixed-Metal Oxides
There are thus multiple possibilities to realize novel cata-
lysts with tailored reactivity. The key features of metal oxides, which determine their surface
3D geometrical architectures of the active centers. While in catalytic properties, are the following: (1) coordination envi-
enzymes and homogeneous catalysis there are many evi- ronment of the surface atoms, (2) redox properties of the
dences showing how the supramolecular structure is oxide, which are also related to the oxidation state of the
influencing the reactivity of an active site,149,150 the role of surface atoms, and (3) the acido-base properties. These prop-
3D architecture around the active sites in solid catalysts is erties are usually interrelated, although the relationship be-
much less investigated and understood. Figure 16(c) shows tween acido-base and redox characteristics depends on the
that oxide nanotubes can host metal nanoparticles, an- specific metal oxides, since cations are Lewis acids while lattice
chored as metallo-organic complexes, and enzymes as well, oxygen anions are basic and hydroxyl groups could be either
to develop a multifunctional and highly efficient nanoreac- acidic (Brnsted site) or basic. The acidic character of the
tor, easily accessible by reactants. Interesting recent results cations depends on their positive charge and size, while
have been reported for cascade catalytic reactions in poly- the basic character of the lattice oxygen anions depends on
meric nanoreactors.151 Catalysts based on metal oxide nano- the ionic character of the metaloxygen bonds. Chemisorption
tube arrays could offer new possibilities to realize robust further changes these properties, and the temperature of reac-
and recyclable materials for cascade catalytic reactions. In tion further induces changes in the surface properties, for
a recent review152 catalytic reactions within a confined nano- example, inducing a progressive dehydroxylation with forma-
space (molecular capsules, zeolites, and micelles) have been tion of surface-exposed cations (Lewis sites). It is thus conse-
discussed, with reference in particular to self-assembled nano- quent that only true operando spectroscopy studies, for
capsules based on noncovalent bonds and used as nanoreac- example, during catalytic reaction, may provide correct infor-
tors for various types of organic and metal-catalyzed reactions. mation on the surface reactivity, although often it was
Integration of homogeneous, heterogeneous, and bio-catalytic el- remarked that in these conditions the species detected, being
ements. Figure 16(c) shows how the array of metal oxide the most abundant, are also probably those less reactive. Some
nanotubes offers interesting possibilities to integrate in a advances have been made recently in this direction. An exam-
defined nanospace organometallic complexes, metal parti- ple is given by the recent work of Daturi and coworkers158 that
cles, other active species (Brnsted or Lewis sites, transition combines kinetic and Fourier transform infrared (FTIR) oper-
metal ions coordination sites, etc.), and bio-catalysts. ando steady-state isotopic transient kinetic analysis (SSITKA)
Enzymes immobilized within nanoreactors could be better approaches to determine the active sites, intermediate/specta-
reused and show enhanced reactivity.153 A TiO2 nanotube tor species, and reaction mechanism of methanol oxidation
array was shown to be a very effective substrate to host over nanostructured Au/CeO2 and Au/TiO2 catalysts. These
horseradish peroxidase for preparing biosensing devices154 studies show that the reactivity of a clean oxide surface
and immobilize glucose oxidase for electrochemical may be significantly different from that during reaction.
sensors.155 Porphyrin-sensitized TiO2 was studied as a Often the reaction rate is determined from the presence of
photoanode material for a new cell that converts light energy strongly adsorbed species which block the surface reactivity,
into electricity.156 These examples show how bidimensional and it is necessary to have a threshold reaction temperature to
nanostructured metal oxide films such as those schemati- desorb these species inhibiting the reactive sites. An example is
cally represented in Figure 16(b) offer various opportunities the formation of surface carboxylate and carbonate-like
to host homo-, hetero-, and bio-catalysts in a single nanor- species.
eactor to realize cascade catalytic reactions157 and to develop A second aspect to remark in discussing the catalytic prop-
a number of other interesting applications, from novel elec- erties of metal oxides is that often the same substrate may be
trodes for biofuel cells to photoanodes for conversion of converted to different products depending on the oxide.
light energy into electricity. The classical example is propene which may be converted to
176 Mixed-Metal Oxides

1,5-hexadiene by oxidative dimerization on BiZnO catalysts, can be in equilibrium or not, depending on the character-
to acrolein by selective oxidation on BiMoO catalysts, to istics of the oxide. This description of the reaction mecha-
acrylic acid on VMoO catalysts, to benzene on BiSbO nism applies to alkene oxidation, but evidences the general
catalysts, to acetic acid on VTiO catalysts, to propene oxide case of the reactivity on metal oxides and the possibility of
on TeWO catalysts, and to CO2 on CuCrO catalysts. multiple pathways of transformation, which relative rates
There are two main general concepts6 which are used to in turn depend on the specific character of the multiple
elucidate the reasons for the differences in the surface types of sites present on metal oxide surfaces. The problem
chemistry between the mixed-metal oxides: of the selectivity in mixed oxides is how to control these
possible multiple pathways of reaction. This critical issue
1. The combination of acido-base and redox properties of the oxide
applies to different types of reactions catalyzed by metal
surface determines the mechanism of transformation. An exam-
oxides, not only selective oxidation. As an example, the
ple is given in Scheme 1. On a basic oxide, unlike an acidic
reaction network in the selective catalytic reduction of NO
oxide where a carbocation may form by proton transfer, the
with ammonia (DeNOx) over supported copper-oxide cat-
alkene (p-bonded to Lewis acid sites) is susceptible to attack
alysts is shown (Scheme 2).159 It is an interesting example,
on the a-hydrogen from the neighboring lattice oxygen. The
because it shows how even for an apparently simple reac-
allyl species that forms can be side-on or end-on bonded,
tion it is possible to have different pathways of transforma-
depending on the nature of the metal. The latter is an
tion, which relative rates in turn depend on the specific
intermediate to a heavier product, whereas the former
characteristics of the catalysts (type of support and disper-
may undergo nucleophilic attack to give rise to a ketone
sion of copper) and the feed composition, reaction temper-
or aldehyde, depending on the stereochemistry of oxygen
ature, etc. Ammonia is preferentially adsorbed forming
attack, a function of the nature of the adsorbed species. The
copperamino complexes, but when gaseous oxygen
alkene may also interact directly with surface acid Brnsted
is present, heterolytic splitting occurs with formation of
sites, which add to the p-bond system to form an alkoxide
CuNH2 and OH groups. The amido species further reacts
intermediate that, by further hydrogen abstraction, trans-
with oxygen to form N species and H2O, the former mi-
forms to a ketone, but differ from those obtained by nucle-
grating on the surface to recombine with another N species
ophilic oxygen attack. These surface intermediate species
to form N2. NO also coordinates on Cu2 ions forming a

H H H H
C C H C C H
R C R + C
H H
H Reaction by
H H H H carbocation mechanism
Acidic -
Me O Me O Me O Me oxide Me O Me O Me O Me

H H
C C H
Oxidation to R C
H H Basic H H aldehyde H
C C H oxide C C H
R C R C
H H Me O Me O Me O Me
H H
Side-on bond
Me O Me O Me O Me Me O Me O Me O Me R H
C C H
Oxidation to ketone H C
H
O Me O Me O Me O M
R H
C
Oxidative
C R-CH = (CH2)4 = CH-R
H coupling

H C H End-on bond
Me O Me O Me O Me

Attack by
H H Bronsted
C C H acid site H H H O
R C
H C C H Oxidation
R C R-C-CH2-CH3
H H H H to ketone
Me O Me O Me O Me Me O Me O Me O Me

Scheme 1 Schematic representation of different modalities of alkene transformation depending on the acido-base and redox properties of a metal oxide.
Adapted from Centi, G.; Cavani, F.; Trifiro F. Selective Oxidation by Heterogeneous Catalysis; Kluwer Academic/Plenum (Springer): New York, 2000.
Mixed-Metal Oxides 177

O2 NH2 NH
NH3 H +O
Cu O Cu O N2 + H2O
-H2O (N)
Cu-O
NO NH2
NO
H O
NO Cu O N2 + H2O

NO NO NH4+ NO2- NH4+


H+
Cu O Cu- O O
NH3 Cu- O

O2 NO3- NH4+
N2O + H2O
Cu - O
Scheme 2 Surface reaction network in the conversion of NO and ammonia in the presence of O2 over a supported copper-oxide catalyst. Adapted from
(a) Centi, G.; Perathoner, S. Catal. Rev. -Sci. Eng. 1998, 40, 175208. (b) Centi, G.; Perathoner, S. Appl. Catal. A Gen. 1995, 132, 179259.

mononitrosyl species, but chemisorption of ammonia dis- Their understanding, however, is still far from being
places coordinated NO. However, NO readily reacts with satisfactory.
lattice or gaseous oxygen to form NO2 and NO3 adspecies, 2. The nature of oxygen species on the catalyst determines the kind
rather more stable than the mononitrosyl species. The of selectivity. This aspect applies to reactions in the presence
nitrate-like species, for example, dissociates forming NO of oxygen, and in particular to the selective oxidation of
and O2 only at temperatures above 400450  C. The forma- hydrocarbons. In the process of oxygen incorporation into
tion of such a species thus leads to an inhibition of the the oxide structure (see Figure 12(b)) various types of
reactivity of Cu2 ions toward the heterolytic dissociative electrophilic-activated oxygen species form before being
activation of ammonia and thus to an inhibition of the rate incorporated as structural (lattice) oxygen of the oxide.
of the direct oxidation of ammonia to N2. NO2- and NO3- The latter has a nucleophilic character and gives rise to a
like adspecies may react with chemisorbed ammonium different type of attack on an adsorbed hydrocarbon and
ions. NO2 reaction with ammonium ions forms N2 H2O, thus to different types of products. In the process of incor-
whereas the nitrate species, via ammonium nitrate for- poration of catalyst structural oxygen into the organic mole-
mation, produces mainly N2O. The activity in ammonia cule, a point defect forms (Figure 12(c)), which can be
heterolytic dissociation of the copper ions is thus inhibited compensated by a change in the linkage of the coordination
by the formation of strongly bound NO2 and NO3, but the polyhedra. If the latter process is not a rapid one, and the
oxidized nitrogen oxides may be transformed to N2 or par- replenishment of surface oxygen vacancies through oxygen
tially to N2O by reaction with surface ammonium ions. bulk diffusion is also slow, the population of surface electro-
Amide-like species (NH2) produced by the heterolytic dis- philic oxygen species increases with a lowering of the selec-
sociation of ammonia may also react with NO to form a tivity to partial oxidation products. The selectivity is thus a
nitroso-amide-like intermediate which also further trans- function of the surface geometry of active sites, the redox and
forms to N2 H2O. This pathway of transformation is faster oxygen transport properties of the catalyst, and the reaction
and more efficient, but in stationary conditions the reaction conditions which modify the rates of all these processes.
of NO with surface Cu2 ions to form NO2/NO3 species is
faster than ammonia heterolytic dissociation. In fact, when These concepts are known for about one to two decades,
heterolytically dissociated ammonia species are preformed but nevertheless, a more generalized approach to control the
over the catalyst surface during a pretreatment in the absence surface selectivity in metal oxide-catalyzed reactions is still
of NO, an initial overshoot in the transient reactivity is pre- missing. Even on a more restricted but still general question,
sent, but then the rate of reaction progressively decreases to such as the relation between characteristics of low-dimensional
reach that observed in steady-state conditions. Ammonia can metal oxides and selectivity, data are mainly phenomenologi-
thus be activated dissociatively either at copper sites with cal. It is thus necessary to address on more fundamental bases,
a Lewis acid character or at Brnsted sites, when the the theory of catalysis by mixed-metal oxide catalysts. A num-
stronger adsorption of nitrogen oxides limits adsorption of ber of recent reviews have addressed the relation between
ammonia as such over Cu2 ions. In the presence of NO, the selectivity and metal oxide catalyst characteristics. Mann
prevailing pathway thus follows the second route, but in et al.160 have analyzed the properties of metal oxide clusters
nonstationary catalytic tests the first route dominates leading in nontraditional oxidation states, in particular reviewing how
to an enhanced transient surface reactivity. Notwithstanding oxygen vacancies on metal oxide surfaces create active sites for
the very different types of reactions discussed in Scheme 2 catalytic processes, ranging from selective oxidation of alkenes
with respect to Scheme 1, the same general aspects regarding to photocatalytic decomposition of water. These authors try to
the surface reactivity of metal oxide are observed, evidencing associate the structures and electronic properties of small metal
how these aspects are a common feature of these catalysts. oxide clusters to chemical reactivity, in group 6 metal oxides
178 Mixed-Metal Oxides

(Mo and W). Hutchings and coworkers15 have reviewed the centers at the surface can remain or be generated by desorp-
use of VPO materials as selective oxidation catalysts, and in tion of adsorbed water (and CO2) during heating. As a con-
particular the strategies to achieve improved performances by sequence of these phenomena, the surface of solid oxides can
addition of secondary metal ions to the catalyst, and optimi- be constituted by
zation of the catalyst precursor formation. Marks, Star, and
exposed coordinatively unsaturated cationic centers, poten-
Wegener161 reviewed the design strategies for the molecular-
tially acting as Lewis acid sites;
level synthesis of supported catalysts (metal or oxide catalytic
exposed oxide species, potentially acting as basic sites;
centers constructed on an underlying solid phase), in particu-
exposed hydroxy-groups, arising from water dissociative
lar, in terms of advanced characterization methodologies for
adsorption, potentially acting as Brnsted acid sites, or,
these materials and new synthetic approaches to tailor sup-
alternatively, as basic sites;
ported catalyst structures. Although this contribution, as the
other surface species arising from the reactivity of the surface
other one mentioned above, shows that it is possible today to
with the environment, such as carbonate species, or other
synthetize defined surface species using a molecularly oriented
adsorbed species (including those which may form during
approach, the catalyst design is still not based on robust
the catalytic reaction).
modeling of the bulk and surface properties required in metal
oxides to maximize the selectivity. Other recent reviews have When chains (e.g., CrO3) or layers (e.g., V2O5 and MoO3)
discussed the characteristics of selective oxidation reactions,50 are present, the cutting of the crystal along these planes causes
the selective oxidation of n-butane over vanadium phospho- the breaking of van der Waals interactions (e.g., for the 100 and
rous oxide,15 the ammoxidation of propylene and propane to 010 faces of a-MoO3169). However, also in these cases coordi-
acrylonitrile,57 the propane selective oxidation to acrylic natively unsaturated atoms can be present, although limited to
acid,162,163 and CdH activation of alkanes in selective oxida- some of the exposed planes (e.g., the nonbasal planes for
tion reactions on solid oxide catalysts.164 Haber165 has com- layered structures such as the V2O5170 and the 001 face of
prehensively discussed 5 years of experimental and theoretical a-MoO3169) and to defects.
advances on vanadium-oxide catalysts and the contribution to The density (amount of sites per gram of the solid or per
the understanding of the mechanism of chemical reactions at unit surface area) and strength of these acido-base sites are
metal oxide surfaces. The aspects related to reconstruction of both relevant parameters determining the catalytic behavior.
the vanadium oxides during the catalytic reaction, for example, A number of techniques for the characterization of these as-
when exposed to gas phase of sufficient redox potential reduc- pects have been discussed by Busca,168 while Glazneva et al.171
tion, are also discussed. Hess166 also reviewed the use of nano- discussed some complementary aspects, with focus on in situ
structured vanadium oxide in selective oxidation reactions, and measurements such as SSITKA for H/D exchange. The prepara-
in particular vanadium-oxide catalysts supported on mesopor- tion of superacidic metal oxides and their catalytic behavior
ous silica SBA-15 as model systems. Guliant and coworkers167 were reviewed by Arata172 and the use of nanosheets as highly
also reviewed the effects of size, shape, structure, and compo- active solid acid catalysts by Domen and coworkers.173 Macht
sition of catalyst nanoparticles (metal and metal oxides) on the and Iglesia174 instead discussed the catalytic consequences of
mechanisms of conversion of hydrocarbons in a number of size and composition in oxide nanostructures, showing how
reactions (alkylation, dehydrogenation, hydrogenation, and both the redox and acidbase properties of dispersed oxide
selective oxidation), concluding that fundamental under- nanostructures change markedly as their local structure and
standing of surface molecular structurereactivity relationships electronic properties vary with domain size. These changes
of these systems remains highly limited. Thus, there is still a give rise to catalytic behavior, site structures, and reaction
large interest on research of metal oxide catalysts, and also a chemistries often unavailable on bulk crystalline oxides. Turn-
common agreement on the need to make a step forward in over rates for redox and acid catalysis vary as oxide domains
their understanding. evolve from isolated monomers to 2D oligomers, and ulti-
mately into clusters with bulk-like properties. These reactivity
changes reflect the ability of oxide domains to accept or
7.07.4.1 Surface Acidity and Basicity of Metal Oxides
redistribute electron density in kinetically relevant reduction
The surface acidity and basicity of metal oxides is another steps, in the formation of temporary acid sites via reductive
relevant property for the catalytic reactivity of these processes, and in the stabilization of cationic transition states.
materials.168 Acidbase properties of solids are usually dis- Reduction steps are favored by low-lying empty orbitals
cussed in terms of Lewis and Brnsted definitions of acidity prevalent in larger clusters, which also favor electron delocal-
and basicity, but in some cases also in terms of hard and soft ization, stable anions, and strong Brnsted acidity. Isomeriza-
acid and bases (HSAB) theory to solidgas interfaces. tion of xylenes and alkanes, elimination reactions of alkanols,
When the exposed planes in a metal oxide crystal are and oxidation of alkanes to alkenes on V, Mo, Nb, and W
ideally cut, metaloxygen bonds (either covalent or ionic) oxide domains were used by Macht and Iglesia174 to demon-
have been broken, leaving exposed on the surface metal or strate the remarkable catalytic diversity made available by
nonmetal centers coordinatively unsaturated. To stabilize the changes in domain size. The reactive and disordered nature
surface, reconstruction phenomena as well as reaction with of small catalytic domains introduces significant challenges in
molecules from the environment (e.g., water and CO2) occur. their synthesis and their structural and mechanistic character-
This limits the number of coordinatively unsaturated centers ization, which require in situ probes and detailed kinetic
and causes the formation of new surface species such as analyses. The local structure and electronic properties of
hydroxy-groups and surface carbonates. Some unsaturated these materials must be probed during catalysis and their
Mixed-Metal Oxides 179

catalytic function must be related to specific kinetically rele- to give carbon oxides and thus it is reasonable that at high
vant steps. conversion of the hydrocarbon its selectivity decreases, while
that of carbon oxides increases. However, the data in Figure 17
point out the contradiction that on the same catalyst, and at
7.07.4.2 Modification of the Surface Reactivity by
the same reaction temperature, acrylonitrile converts faster to
Chemisorbed Species
carbon oxides when formed from propane than when formed
In the previous sections it was already remarked that the concept from propene, even though propene is the reaction intermedi-
of clean catalyst surface, for example, of reaction of a molecule ate from propane.70 In fact, the maximum in acrylonitrile
at single specific active sites without considering the modifica- formation from propane is observed at much lower conver-
tion of the surface reactivity induced by the presence of other sions than in the case of propene and as a consequence the
coadsorbates (reactants, intermediates, and spectator species), maximum yield is significantly lower. The apparent kinetic
may lead to a not correct description of the real working catalyst paradox can be explained only considering the different mod-
surface and reaction mechanism, especially when complex, mul- ifications of the surface reactivity when feeding alkane or al-
tistep reactions (typical of metal oxide catalysts) are considered. kene. This is a more general phenomenon not only restricted to
It is thus necessary to consider the role of chemisorbed species in the case of VSb oxides.
the modification of the surface reactivity.159,175 Another example of how the reactant induces a change in
An example of the application of this concept is presented the surface properties was observed studying the effect of the
in analyzing the catalytic behavior of VSbO4 Sb2O4 catalyst change in the oxygen to alkane ratio in the feed on the selec-
(Sb:V 2) in the ammoxidation of propane and propene to tivity to propene from propane on the (VO)2P2O7 catalyst.70a
acrylonitrile, a relevant industrial chemical (Table 3). These This is the industrial catalyst for n-butane conversion to maleic
catalysts are selective in the formation of acrylonitrile from anhydride (see Figure 17), but under the same conditions gives
both the C3 alkane and the alkene. The structural model of only carbon oxides in the oxidation of propane, for example,
VSbO4 is shown in Figure 17.176 Propane and propene, due to by decreasing the alkane chain of only one carbon atom. By
their different chemical properties (the alkene has allylic hy- decreasing the O2/propane inlet ratio the selectivity to the
drogens and a p-bond system different from the alkane), inter- reaction intermediate propene increases linearly from about
act differently with the catalyst, and in particular the alkene zero to 20% when propane concentration is 2% and from zero
may more easily and strongly chemisorb on the surface. The to about 70% when the propane initial concentration is 32%.
comparison of their conversion on VSb oxides is thus a useful The marked difference in the trend between the two cases de-
approach to understand how the catalytic properties of the rives from the different formation of alkene product, which is
catalyst are influenced by the chemisorption of the reactants about ten times larger using the higher inlet concentration of
on the catalyst surface, because this catalytic system is one of propane in the feed. This indicates that when the formation of
the few being active and selective in both reactions under propene is higher, the rate of its consecutive oxidation to
comparable reaction conditions. Propane and propene carbon oxides also decreases and thus the selectivity increases.
ammoxidation using the same catalyst and reaction tempera- The formation of propene (reaction intermediate) thus induces
ture are compared in Figure 9, which reports the dependence a self-modification of the surface reactivity. This in confirmed
of the selectivity to acrylonitrile on the conversion of the from the analysis of the kinetics of reaction and the analysis of
hydrocarbon at 480  C. Acrylonitrile can be further oxidized the transient reactivity as well as spectroscopic studies.

70
Propane Propene Acrylonitrile (ACN)
60 O2, NH3
O2
ACN from propene C3H8 C3H6 CH2 = CH-CN
-H2O -H2O
50
CO, CO2, H2O
Selectivity (%)

40
ACN from
propane
30

20

C3H6 from
10 propane [-110]

[110]

[001]
V Sb O
0
0 20 40 60 80 100
C3 conversion (%)
Figure 17 Comparison of the selectivity dependence on acrylonitrile in propane and propene ammoxidation at 480  C on a VSbO4 Sb2O4 catalysts
(Sb:V 2). Adapted from Centi, G.; Perathoner, S. Int. J. Mol. Sci. 2001, 2, 183196. Model of VSbO4. Adapted from Seitza, H.; Germana, E.; Juana, A.;
Irigoyenb, B. Appl. Surf. Sci. 2012, 258, 36173623.
180 Mixed-Metal Oxides

Both (VO)2P2O7 and VSbO4 catalysts are characterized which, however, is weak and evacuation at temperatures of about
from the presence of coordinative unsaturated V4 O surface 200  C is enough for their nearly complete removal. This sug-
sites which act as strong Lewis acid sites and which play a gests that at the typical reaction temperatures for the catalytic
relevant role in the mechanism of alkane activation. Alkenes tests of propane ammoxidation (400500  C) the interaction of
through their p-bond system can chemisorb on these sites ammonia with these surface Brnsted acid sites may be consid-
forming relatively stable chemisorbed species, although they ered negligible. Ammonia remains instead strongly chemisorbed
may be considered spectator species, because they are not as such on surface Lewis acid sites, up to evacuation temperatures
directly involved in the mechanism of further selective oxida- of about 400  C. However, in the presence of water vapor the
tion of these alkene intermediates. Oxygen also strongly chem- situation is different and it was observed that ammonium ions
isorbs on the surface Lewis acid sites forming relatively thermal form at high temperature from ammonia coordinated on Lewis
stable species. When the surface concentration of the interme- acid sites. Water is one of the main products of reaction in
diate alkenes in alkane oxidation is as high as to limit the hydrocarbon oxidation and thus all considerations on the stabil-
amount of chemisorbed oxygen, due to this competitive chem- ity of surface species must take into account its presence. Fur-
isorption, it is thus possible to control the population of oxy- thermore, desorption of ammonia adspecies is an equilibrium
gen adspecies by this mechanism. This not only explains the reaction with ammonia in the gas phase. When NH3 is present in
considerable promotion of selectivity to partial oxidation the gas phase, Brnsted acid sites are nearly completely converted
products by increasing alkane inlet concentration but also to ammonium ions even at high temperature. Recent density
explains the apparent contradiction of the different rates of functional theory (DFT) calculations176 are in good agreement
acrylonitrile consecutive oxidation when formed from propene with these conclusions. It is thus reasonable that during the
rather than from propane (Figure 17). catalytic reaction of propane conversion on VSb oxide in the
The chemisorption of reactants or intermediates may influ- presence of ammonia, the larger part of the surface Brnsted acid
ence not only the rate of the selective versus unselective oxida- sites is transformed to ammonium ions and consequently the
tion, but also the rate of competitive pathways of transformation, reactivity of these Brnsted acid sites is inhibited.
when multiple pathways of surface transformation are possible. Brnsted acid sites catalyze various side reactions. In particu-
The chemisorption of reactants or intermediates may influence lar, it has been observed177 that acrylic acid forms stable and
the rates of these multiple pathways of transformation which are relatively inert acrylate species with VSb oxide catalyst up to
characterized by a different intrinsic selectivity. This concept is high temperatures of evacuation. In the presence of Brnsted
exemplified by studying the behavior of (VO)2P2O7 and VSbO4 acid sites and water, however, this species transforms to the
catalysts in propane ammoxidation to acrylonitrile. On the latter corresponding free acid form weakly bound to the surface and
catalyst, using low concentration of ammonia in the feed (am- easily susceptible to consecutive decarboxylation and further
monia is a reactant necessary to synthetize acrylonitrile), there is total oxidation (Scheme 3(a)). The strong interaction of acrylate
a strong decrease of carbon oxide formation. In parallel there is with the surface explains why even when formed from propane
an increase in the selectivity to the intermediate propene and not and propene (as detected by FTIR spectroscopy) acrylic acid is
to acrylonitrile, which forms only above some threshold in detected only in traces as a product of C3 hydrocarbon oxidation
ammonia concentration. At low levels, ammonia thus does not on VSb oxide. The interaction with the surface of the corre-
promote the formation of the N-containing product, but only sponding species formed in the presence of ammonia (acryloni-
strongly depresses the unselective conversion to carbon oxides of trile) is weaker and thus the desorption is easier (Scheme 3(b)).
the intermediate propene. Acrylonitrile may also be transformed to the corresponding amide
FTIR data177 show that ammonia interacts with the Brnsted by the action of Brnsted acid sites and water (Scheme 3(b)),
acid sites of the catalyst forming ammonium ions, the stability of which more easily further transforms to the free acid and then

O
OH, H2O H
COx
O O O

NH O
-H H
C OH, H2O OH, H2O
COx
O O
N -NH3

CN Acrylonitrile
(gas phase)
Scheme 3 Reaction schemes of acrylate (a) and acrylonitrile (b) oxidation to carbon oxides.
Mixed-Metal Oxides 181

finally to carbon oxides. The self-inhibition of ammonia on the selective operation. Understanding this structural dynamics
activity of Brnsted acid sites converting them to ammonium during the catalytic reaction is the challenge which requires
ions, however, inhibits this pathway. not only the combination of various in situ characterization
This example well illustrates the complexity of the surface techniques, but also the ability of a precise control of the
mechanisms in reactions of industrial relevance over mixed- nanostructure, morphology (preferential exposition of specific
metal oxides, and the need to consider this complexity for the crystal planes), and phase purity during the synthesis proce-
design of more selective catalysts. It is necessary to develop new dure. Often the fresh material after synthesis is a precatalyst, for
models of the surface reactivity which include aspects such as example, a precursor leading to the effective active phase in the
(1) the role of chemisorbed species on the surface reactivity, reaction environment. Nanostructuring is thus a prerequisite
(2) the presence of multiple pathways of reaction, (3) the to reach a time domain compatible with chemical transforma-
dynamics of catalyst reconstruction, and (4) the mobility of tion. It is also necessary to understand how to maintain for a
surface adspecies, etc. This is the challenge to understand the long time, often in a dynamic process, this surface active struc-
surface reactivity at oxide surfaces. ture formed during reaction, avoiding phase segregation, trans-
formation, or other effects leading to a progressive catalyst
deactivation.
Surface termination is often different from the ideal crystal
7.07.5 Conclusion
structure obtained by cutting the crystal, and often spectator
species or simply physically blocking unselective sites are also
Mixed-metal oxides are an important class of catalytic mate-
present. Strongly chemisorbed adspecies (e.g., with turnover of
rials, with applications in a wide range of sectors, but particu-
transformation significantly slower than that of the reaction
larly in the selective oxidation industrial processes to produce a
intermediates), formed during the catalytic reaction, also play
large variety of relevant chemicals. Their key reactivity feature is
a role in determining the surface living active state of the
related to the multifunctional behavior, for example, the pres-
catalyst.
ence of specific surface ensemble sites having all the acido-
A rational design of mixed oxides requires considering all
base, redox, and electron transfer sites necessary to perform
these aspects, from the role of nanostructure in facilitating
selectively multi-electron, -proton, and -oxygen transfer reac-
redox processes, the formation of specific surface structures,
tions. Selectivity is the critical characteristic, because the reac-
and the defect chemistry and kinetics, to the material dynamics
tion products have typically an intrinsic reactivity higher than
during the catalytic reaction, passing through the detailed un-
the reactant and multifunctionality means also the possibility
derstanding of the complex chemistry during the synthesis
of multiple pathways of transformations. Therefore, the mixed
procedure, and the activation processes. With the spectacular
oxide catalyst must not only possess the requested active sites,
development in the last decade of new characterization (in situ)
which should operate in a concerted/synchronized way to
tools, including theoretical modeling, a new era in catalysis,
transform the reactant to the product, but also avoid other
based on a knowledge-driven design, has started. New possi-
(unselective) transformations that the reactant/product inter-
bilities are offered for the understanding of the catalytic chem-
mediates/final product may undergo. There are thus very de-
istry of mixed-metal oxides, which is highly challenging due to
manding characteristics required in a mixed oxide to operate
their complex characteristics outlined here, but which is also
selectively in these catalytic reactions, in addition to other
the key for the design of new sustainable chemical processes.
characteristics (pore structure, mechanical properties, stability,
Design of a controlled 3D (nano)architecture, ad-hoc strategy
shape, etc.) necessary for optimal and long-term operations in
for an optimal microkinetic sequence of active sites, and how
industrial reactors.
to force this sequence in a substrate transformation, bridging
In selective oxidation reactions, mixed oxides operate typi-
the complexity gap, atomic-level monitoring of active site dy-
cally through a Marsvan-Krevelen mechanism, where the ox-
namics during the catalytic reaction, coupling the catalytic
ygen involved in selective oxygen insertion or in hydrogen
chemistry of substrate (hydrocarbon) transformation to mate-
abstraction from the hydrocarbon substrate is lattice oxygen.
rial dynamic, and synthesis of ad-hoc mixed oxide surface
Gaseous dioxygen is instead reduced through a different mech-
nanostructures by controlled assembling of nano-units are
anism involving different active sites. Inequivalent activation
some of the fascinating challenges discussed here, which
of oxygen into nucleophilic and electrophilic oxygen species is
make the area of mixed-metal oxide catalysis a driver for sci-
an important characteristic of mixed-metal oxides for selective
entific developments with key relevance for a sustainable fu-
oxidation reactions, but the effectiveness of this process re-
ture and industrial progress.
quires solid-state chemistry with controlled kinetics at low
temperatures. To achieve this aspect and to avoid the forma-
tion of extensive defects which may lead to reconstruction of
the active sites, the catalyst nanostructure and the interface
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5.07 Porous Metals and Metal Oxides
SL Suib, The University of Connecticut, Storrs, CT, USA
2013 Elsevier Ltd. All rights reserved.

5.07.1 Review 151


5.07.2 Porosity 151
5.07.3 Synthesis of Porous Metals 151
5.07.3.1 Macroporous Metals 154
5.07.4 Applications of Porous Metals 154
5.07.5 Synthesis of Porous Metal Oxides 156
5.07.5.1 Microporous Materials 156
5.07.5.2 Mesoporous Materials 159
5.07.5.3 Macroporous Materials 164
5.07.6 Applications of Porous Metal Oxides 164
5.07.7 Conclusion 166
References 167

5.07.1 Review materials. Various isotherms are used to describe various


pore-size materials.2 Langmuir and BrunauerEmmettTeller
This chapter consists of five major sections. Section 5.07.2 (BET) models are useful in understanding surface area, site
concerns porosity, methods used to study porosity, and general occupancy, porosity, and other phenomena.
principles. Section 5.07.3 concerns synthesis of porous metals. Types I, IV, and V adsorption isotherms are associated with
This section concerns various newly reported methods used porous materials.2 Type I isotherms are typical of microporous
to make porous metal materials. Section 5.07.4 includes materials. DeBoer defined five types of hysteresis loops found
information on new applications of porous metals. In addition, in isotherms of mesoporous materials, known as A, B, C, D,
properties that are needed for such applications are discussed. and E where type A represents cylindrical pores, type B repre-
Section 5.07.5 involves synthesis of porous metal oxide sents either slit-shaped pore or spaces between parallel plates,
materials. The focus is primarily on transition-metal oxide type C is indicative of a mixture of wedge-shaped and tapered
materials. Section 5.07.6 concerns new applications of porous pores open at both ends, type D is like type C but has narrow
metal oxide systems. Articles from the last 5 years are reviewed necks at either one or both ends, and type E represents ink
in order to summarize the most recent work that is available bottle or bottleneck pores.
in the literature. The desorption branch of the isotherm is often used to
measure pore-size distributions. Typically, nitrogen gas is
used in these measurements although other inert gases can
5.07.2 Porosity also be used. There are certainly other methods that are used
to study porous materials including gravimetric methods, mer-
Porosity is an important property of various inorganic mate- cury porosimetry, density measurements, pressure jump, and
rials. The International Union of Pure and Applied Chemistry other methods.
(IUPAC) definition of the three major types of porous mate-
rials is based on relative size of pores. These three types of
porous materials include micropores (<2 nm), mesopores 5.07.3 Synthesis of Porous Metals
(250 nm), and macropores (>50 nm) as well as sometimes
combinations of these.1 Porosity is often referred to as void In the last 5 years there has been a tremendous emphasis on
volume or void fraction. The void fraction is a measure of the nanosize particles. Some of these materials are porous and
empty or void space in a material. Void fraction varies from some are nonporous. The general notion that high surface
0 to 1 and is defined as the fraction of the void volume over area will enhance catalytic activity and therefore small nano-
total volume. An example of a high void fraction is 48% for size particles are needed is often correct but this depends on the
zeolite Y, a very porous material. nature of the reaction. Structure-sensitive (demanding) reac-
Surface area is another important property of inorganic tions are ones where rates may depend on either the particle
materials. Surface area is related to porosity as well as other size or the types of surface atoms, whereas structure-insensitive
factors such as particle size and particle shape. Measurements (facile) reactions do not. In the same vein, porous material
of porosity and surface area can be done with a variety of may enhance the rate of a catalytic reaction or may be inactive
methods. Electron microscopy measurements can be used to depending on the nature of the reaction. For example, shape-
directly observe pores but can be limited due to being able to selective catalytic reactions over porous zeolite materials can be
study a limited number of particles and other factors such as enhanced when reactants are small enough to enter pores
buried pores. Gas adsorption is often used to study porous where active sites are located. These are just a few examples

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00508-8 151


152 Porous Metals and Metal Oxides

showing the importance of pores, control of pore-size distri-


butions, and physical properties of inorganic materials.
The control of properties often results from the controlled
synthesis of a material. Control of pore sizes and pore-size Substrate Substrate
distributions is a difficult area of research. Very often, such Purge gas
pore-size distributions are wide and there are several maxima
in the distributions. One method to control porosity is to use
templates. Methods that avoid templates are continually being 2nd precursor
sought since such templates are often expensive and can be
difficult to recover. Monolithic porous Ni materials have been
prepared using a nontemplate route.3 For example, NiZn oxa- Substrate Purge gas Substrate
lates have been used as precursors to porous NiO, which is then
reduced in hydrogen to form porous Ni metal. A similar Figure 1 Diagram of processes occurring during atomic layer
approach was used to prepare porous Fe by heating ZnFe2O4 deposition.
in hydrogen with high flow rates of hydrogen. The pore dimen-
sions of such materials range from 1 to 5 mm but have narrow room for exploration include the expense of precursors, the
pore-size distributions. This approach is a clever one and may be relatively few types of reactant precursors currently available,
extended to other metals. An extension of this work to other multiple phase or composition materials, and the difficulty in
precursors such as La4Ni3O10 with formation of NiO and con- characterizing the resultant structures. Nevertheless, ALD pro-
comitant reduction to Ni porous metal has also been done.4 vides a relatively simple way to produce porous thin films and
Besides selective dissolution of mixed metal oxides fol- potentially highly reactive systems that cannot readily be
lowed by reduction, dealloying by removal of one or more formed with other methods.
metals from an alloy has recently become a major technique Aerogels can lead to extremely porous materials. Reactions
for making porous metals.5 One example is the dealloying of Si between nanoparticles in aerogels are controlled by high sur-
by etching of Si from PtSi alloys. In this way the amount of Pt face to volume ratios and high compactness.10 Interpenetrating
can be limited and controlled pore sizes can be obtained. The networks of resorcinolformaldehyde and metal oxides of Fe,
resultant Pt porous films are excellent catalysts for methanol Co, Ni, Sn, Cu, Cr, Ti, Hf, Y, and Dy nanoparticles were
electro-oxidation.6 Selective etching of AgAu alloys has also produced using aerogel methods. These are one-pot processes
been done and yields porous Au particles that are active in the that use acidic gels of hydrated metal ions. Acidity drives the
gas-phase oxidation of benzyl alcohol. Low levels of remain- gelation of the resorcinolformaldehyde. Supercritical fluid
ing Ag may be important in the catalytic activity but this drying using CO2 produces porous aerogels, although drying
was not confirmed. Such catalysts were active under ambient at ambient pressure produces compact xerogel materials.
conditions.7 The presence of small amounts of a second metal Macroporous materials consisting of xerogel walls can be
would appear to be important in other applications such as the formed by using a polyurea coating to cause crosslinking of
electrooxidation of methanol.8 In this case, dealloying of Au the metal oxide nanoparticles that have limited stability and
Ag alloys to produce porous Au may profit from small amounts are porous to 200  C. The metal oxide particles are then pyro-
of remaining Ag. Intentional addition of Pt by surface deposi- lyzed up to 800  C and produce monoliths of metal such as Fe,
tion on porous Au significantly enhanced the electrooxidation Co, Ni, Sn, and Cu. Carbothermal reactions can also occur and
of methanol as indicated by increased anodic peak intensity. predominate for metals such as Cr, Ti, and Hf leading to metal
Preparation of novel alloy materials with selective dealloying carbide materials. The innate compactness of the xerogels and
would appear to be an area that is currently growing and may the induced skeletal compactness in the aerogels are both
afford new unique porous systems that cannot be produced important factors in determining the resultant porosity. Inter-
with other methods. estingly, attempts to make such systems by high-temperature
Another recent method that has been used to make porous mixing do not lead to any of these phases. This approach that
metals is atomic layer deposition (ALD). ALD allows deposi- involves generation of resorcinolformaldehyde metal oxide
tion of atomic layers of various materials and is quite versatile networks is intriguing and suggests that similar procedures
in terms of resultant structures and compositions. One exam- may be used to make a variety of novel porous materials.
ple is the deposition of Pt onto porous metals such as Ag, Pd, The use of organic materials that can be evolved during
Ru, and Au.9 These materials were tested in solid oxide fuel synthesis to generate porosity is an approach that has been
cells as cathodes. The ALD method is in its infancy and one used for many years. Combinations of synthetic methods on
expects that many new porous materials will be prepared by the other hand are becoming more common in order to con-
clever design of materials at the atomic level. Figure 1 is a trol resultant physical and chemical properties. Mechano-
drawing of processes that occur during the ALD process. Dur- chemical methods using a planetary mill (high-speed ball
ing the first step a clean surface is exposed to a precursor. mill) have been used to prepare porous copper materials.11
Typically this is an organometallic small molecule with a lim- In this synthesis, cellulose/copper blends were used as precur-
ited number of different atoms. A multilayer will be present, so sors. Surface properties were studied using surface potential
there needs to be a purge step that then allows deposition of an microscopic mode of a scanning probe microscope. The cellu-
atomic layer. Then a second precursor can be added, followed lose material became amorphous during this treatment as
by another purge step. The purge gas is typically an inert gas. shown by XRD experiments. The copper on the other hand
Some potential drawbacks of the ALD method that provide did not change in terms of structural properties. Various
Porous Metals and Metal Oxides 153

methods were used to remove the cellulose including dissolution such as ammonia borane were added to the molten metal.
using enzymes as well as high-temperature treatment. The Lotus-type metals can be produced in this way. Both porous
resultant Cu material has a surface area of 18 m2 g1 with copper and aluminum were produced with these methods.
fragments of Cu that are connected at different junctions. Surfaces of all these materials can be modified using a
This leads to a porous material due to decreased cohesion variety of methods. A friction-surface-modifying and rolling
of the Cu particles. In many cases, various metals aggregate method was used on Al foams to modify the surface of the
and sinter due to strong cohesive forces that lead to particles.15 Such surfaces are considerably smoother and more
decreased porosity and low-surface-area materials. The use dense than those of unprocessed foams of Al. The number and
of other organic agents would be an area to investigate, morphology of the residual pores of the treated surfaces are
especially if such organic moieties can be used to tailor the controlled by the friction surface modification procedure. An
pore structure of such systems. additional rolling step appears to create the smoothest surface.
Porous Al is an excellent material for sound absorption. The treated Al foam samples had the highest average bonding
Porous Al can be prepared by using a spacer method where strengths, yield strengths, and toughness values of both treated
Al powder and space holding NaCl particles are sintered.12 and untreated samples. The final rolling process after the fric-
Pore size and porosity can both be controlled by varying the tion surface modification was helpful in enhancing the bond-
ratios of these constituents. Pore sizes of 212300 and 610 ing character of the Al foams primarily by smoothing the
700 mm have been realized in these preparations. Porosities surfaces. Control of surface bonding is important in many
from 85 to 95% can be obtained with this method. The motion applications, so this rolling process may be exploited in other
of air depends on porosity, so it is reasonable to associate types of porous metals to control the bonding and morphol-
porosity with sound absorption capability. Mechanical stabil- ogy of such surfaces.
ity and corrosion resistance are important in these applications Pattern-forming instabilities, theoretical modeling, and a
and are provided by porous Al. In situ studies of the develop- review of the preparation of porous metals using dealloying
ment of these pores would be of interest. types of methods are available.16 This chapter suggests that
Cu metal and an Al space holder can be deformed together kinetics are important in controlling the tunability of porous
by bulk forming.13 In such composites, the Al space holder is metals. A general model of porosity evolution has been pro-
then removed. Cold extrusion methods and chemical leaching posed that involves competitive kinetic processes of electro-
are used to make porous Cu materials in this process. The Cu chemical dissolution, surface diffusion, and capillary action.
material is of high strength and can be formed as a honeycomb Evolution of porosity was demonstrated with a Ag/Au alloy.
structure. Lotus-type Cu systems, which have oriented pores During initial stages of pore development, the less noble com-
parallel to the solidification direction, are also formed depend- ponent of such binary alloys is dissolved. Atomic-scale kinetic
ing on conditions. The honeycomb Cu material and the Cu Monte Carlo simulations were used to develop this model. The
lotus-type material are robust materials with higher specific dissolution occurs in a layer-by-layer way, with Au atoms accu-
yield strengths than those made using conventional methods. mulating at step edges. The Au atoms cover surface mound-like
The initial steps of this method are similar to the dealloying areas and there are passivating processes that also occur leading
methods described above. to equilibrated adatoms. These Au-coated mounds are under-
Another approach that uses a different type of spacer is the cut and some new gold atoms are used in the creation of new
unidirectional solidification of gas dissolved in a melt.14 Porous mounds rather than add to already occurring mounds. As this
metals can be produced with this method and long cylindrical process developed, pores are formed. A coreshell microstruc-
pores that are aligned in one direction can be obtained. This ture is formed that has a base alloy core of Ag and a noble
method involves the unidirectional solidification using pressur- metal skin of Au. Secondary coarsening processes occur that
ized hydrogen gas method followed by thermal decomposition. coarsen these microstructures and lead to enrichment of the
When the hydrogen gas becomes insoluble in the metal, then noble metal Au component in these porous metals.
the H2 is evolved and pores are formed. In the conventional An excellent review regarding porous Pt concerns synthesis as
platinum group metals (PGMs), the hydrogen pressurized in a well as potential applications.17 There is a discussion of both
high-pressure chamber is used as the dissolving gas. Since there top-down and bottom-up strategies. Chemical, photochemical,
are safety concerns when dealing with hydrogen, another sonochemical, and other activation processes are discussed.
approach involving the thermal treatment of gas-evolving pre- Figure 2 shows the two different strategies of making materials
cursors was also developed. In this case, gas-evolving species from a top-down versus a bottom-up approach. There are various

Top down Bottom up


Scale Scale
m Bulk systems Nanosize materials nm

Films Wires

Lithography Biological materials

nm Quantum dots, size effects Atoms 0.1 nm

Figure 2 The top-down and bottom-up approaches to synthesis of materials.


154 Porous Metals and Metal Oxides

methods that can be used in either the top-down or the bottom- 5.07.4 Applications of Porous Metals
up approach and different types of materials can result depend-
ing on the scale and size of the particles. Thin films are a major This section summarizes some recent applications of porous
focus of this chapter. The major application discussed is the metals. This is not meant to be all inclusive but rather to empha-
preparation of Pt-based porous films for electrochemical size the most current applications that have been published.
applications. Orthopedic applications of porous metals are continually
Porous metals such as titanium have a number of useful important in the field of biomedicine. Titanium and titanium
properties in dental and orthopedic applications. Powder met- alloys are often used in orthopedics and dental applications
allurgical syntheses of titanium alloys with Sn or Nb lead to since they have excellent mechanical properties, chemical sta-
porous foams that mimic bone. A vacuum furnace is used to bility, and they are biocompatible. There are several inherent
sinter the alloys. Initial powders were ball milled. Densities as limitations of these materials such as their low porosity, high
low as 0.4 g cc1 were observed. This is a unique way to make modulus of elasticity, and they are often not easily deposited as
such foams.18 coatings. A new commercial Trabecular Titanium (which
was developed in order to overcome these barriers) has been
developed.20 Stem cell studies have been carried out with
5.07.3.1 Macroporous Metals
Trabecular Titanium and this material has provided an
Sodium acrylate-stabilized gold nanoparticles have been used to enhanced understanding of the mechanism of bone regenera-
adsorb irreversibly onto crosslinked poly(acrylamide) beads.19 tion at the molecular scale and is often used as a reference
Large (>0.5 mm) macroporous gold beads have been prepared material to compare to other materials.
in this way by using porous polymers as scaffolds. An oil-in- Various methods are used to study bone growth. The exact
water-in-oil (O/W/O) sedimentation polymerization method mechanism of bone intergrowth into Ti-based implants and
was used to synthesize the porous, emulsion-templated poly how they function is not known. Generally and traditionally,
(acrylamide) scaffold. This clever approach and design lead to complicated time-consuming procedures that include tissue
the control of porosity and chemical composition of these processing, embedding, sectioning, polishing, imaging, and
polymers over a very wide range. Changing the emulsion com- image analyses are used. Micro-computed tomography has
position and the type of monomer gives excellent control of recently been used to study how tissues respond to porous
porosity. The method has been extended to produce hierarchi- titanium implants.21 This method is a three-dimensional
cally porous inorganic materials silica and metal oxides using (3D) imaging technique that can be used to quantify the tissue
this O/W/O method. An aqueous gold nanoparticle solution response to porous metals. Cylindrical implants were
was used to make these emulsion-templated gold materials by implanted into rabbits for a 6-week period and a comparison
soaking the poly(acrylamide) beads in solution. The gold nano- was made using traditional and micro-computed tomography
particles are irreversibly adsorbed onto the poly(acrylamide) methods. The results obtained from micro-computed tomog-
surface. When this happens the particles do not aggregate. Fine- raphy were very comparable to results obtained from the tra-
tuning of this method has led to generation of single site iso- ditional histological methods. Tomography data show that
lated nanosize particles. Microscopy studies have shown that bone was present in the pores that were connected with open-
these gold beads have an open porous structure, which consists ings that are larger than 9.4 mm. The size of the interconnection
of emulsion-templated cells on the order of 10 mm in diameter had little impact on bone density for pore openings that were
connected by windows that are on the order of 5 mm. greater than 28.2 mm for these porous titanium foams. Such
This method leads to very large pore structure materials.19 tomographic methods of analysis seem promising in terms of
The use of templated gold particles has several advantages such obtaining a 3D image of the pore structure for bone growth.
as the production of more pure materials than would be While porous implants are known to promote cell adhesion
obtained using solution-based gold salt precursors. Such gold and have low elastic modulus, pores can lead to a decreased
salt precursors also form replicas of the poly(acrylamide) struc- usage lifetime due to fatigue. Studies of fatigue of porous
ture but these are not as well ordered. Further control of metals are rare.22 High-cycle rotating bending fatigue
porosity was obtained by changing the immersion time and responses of porous NiTi alloys made by laser-engineered net
the ratio of gold particles to polymer. The distribution of shaping (LENS) has recently been reported22. Mechanical
nanoparticles in the composite was controlled in this way. properties and features of the microstructure were studied. If
The resultant materials were hollow gold beads made by the porosity in these NiTi alloys is on the order of 10%, then
emulsion template method. Such structures were only rotating bending fatigue results show that the fatigue failure
observed when gold particle precursors were used rather than stress of 106 cycles was as high as 54%. Such fatigue analyses
with the gold salt precursors. This formation of macroporous show that surface porosity is extremely important in the fatigue
gold particles may be controlled by the rate of adsorption of failure of these porous NiTi materials.
the nanoparticles onto the surface of the polymer, which is The use of porous metal foam in orthopedics is a relatively
much greater than the rate of diffusion of the nanoparticles recent development. Such foams are more porous than tradi-
throughout the interconnected pores. The method appears to tional coatings. Contact of the implant with bone is crucial in
be general and can be extended to other metals such as such applications. Bone ingrowth and interlocking mecha-
palladium.19 In addition, hybrid materials such as mixed pal- nisms rely on specific surfaces and porosity. An in vivo study
ladium platinum systems should be able to be produced. This of ingrowth into Ti implants covered with a novel Ti foam
method is simple, versatile, and potentially could be optimized coating has been done.23 The Ti foam coating has 50% in
to control porosity at other levels like in the mesopore regime. volume of interconnected pores and a considerably higher
Porous Metals and Metal Oxides 155

surface area as compared to dense-phase Ti. Rat tibia were used microscopy (TEM).27 During lithium insertion, the Ge went
for these implant studies. Two weeks after implantation, the through two phase transformations: an intermediate LixGe
amount of bone in the implants was studied using several phase was first formed and then a Li15Ge4 phase was formed.
techniques such as x-ray microtomography and backscattered The latter phase is quite interesting in that the more Li that can
electron imaging. The pores in the Ti foam showed that 97.7% be incorporated the higher should be the specific capacitance
of the bone was filled. The bone implant area of contact was of such materials. Nanopores were observed to form during the
significantly increased as compared to controls of the dense- delithiation step due to aggregation of vacancies produced by
phase Ti. There are several advantages of these coated Ti extraction of lithium. This process is very similar to the deal-
implants such as increased long-term bone formation, excel- loying mechanisms that are prevalent in many of the studies
lent biocompatibility, and potential benefits as regards firm discussed above. A dense nanowire segment of crystalline
anchoring of such surgical implants. Li15Ge4 was formed with a porous sponge-like segment com-
LENS methods can also be used to produce porous load- posed of interconnected ligaments of amorphous Ge also pre-
bearing implants that have controlled microstructures and mac- sent. These porous nanowires show fast lithiation/delithiation
rostructures. For tissue regeneration after implantation, there rates and excellent mechanical stability. The porous structure
may need to be specific implants for different patients. There of these materials enhances mass transfer and increases the rate
are many challenges in preparing and using load-bearing of lithium diffusion. This study suggests that Ge can develop a
implants such as for hip prosthesis applications.24 Specific com- reversible porous network structure and is therefore a promis-
mercial materials such as Tritanium (Stryker, Mahwah, NJ), ing anode material for lithium ion batteries that have excellent
Regenerex (Biomet, Warsaw, IN), Stiktite (Smith and energy capacity, rate performance, and cycle stability.
Nephew, Memphis, TN), and Trabecular Metal (Zimmer, Another area for use of porous metals is ceramics. Cellular
Warsaw, IN) are all available now for use in orthopedic solids are highly porous materials that have many different
surgery.25 Most implants used today are made by using tradi- morphologies and forms. Some of these forms include foams,
tional materials and methods such as sintered beads, fibers, and replicated porous or additive structures, honeycombs, lattice
plasma spray. All of these methods have inherent limitations. structures, porous wires, interconnected fibers, and hollow
The new porous metals have been recently developed in order to spheres. Pores in these materials can be totally open, partially
enhance biocompatibility of such systems. All these materials open, or closed. The porosity of these systems is one factor that
look like cancellous bone and have open-cell structures. This in can determine potential engineering applications. Some possi-
turn leads to unique properties such as high volumetric poros- ble applications of porous ceramics include auto exhaust cata-
ities of 6080%, low elastic moduli, and high frictional charac- lysts, filters for liquids and solid particulates in gas streams,
teristics. Such highly porous materials and their advantages have burners, biomedical devices, lightweight and stiff structures
recently been reviewed.25 A similar review with applications in such as for fishing poles and golf clubs, materials that can
orthopedic surgery is also available.52 absorb impact, devices that dampen sound, and materials used
Another area for applications of porous materials involves for heat management. This particular chapter concerns ceramics
battery materials. The stability of microstructures in battery and porous metals that have >50 vol.% porosity.28
materials is critical as regards long-term usage. Rechargeable Magnetic properties can also be influenced by porosity.
lithium ion batteries rely on the stability of the structure of a Orientation of pores may be ordered magnetically. Lotus-type
support material during charge and discharge. A diagram of a porous nickel and cobalt were studied and magnetic data show
lithium ion secondary battery is given in Figure 3. A unique that the saturation magnetization of porous metals varies lin-
concept of the reversible formation of porosity in nanowires of early with the porosity and appears to be independent of the
germanium was observed by in situ transmission electron pore growth direction.29 The magnetization data are aniso-
tropic for Ni systems. The magnetization perpendicular to the
pore growth direction is always smaller than magnetization
that is parallel to the pore growth direction. The anisotropic
Electrons formation of pores is responsible for the observed magnetic
anisotropy. The dependence of magnetization on porosity
Anode Separator Cathode under an applied magnetic field follows Archies law. These
data are consistent with anisotropic electrical conductivities for
porous nickel in the parallel and perpendicular directions. This
chapter leads to the conclusion that there are direct relation-
Li+ Li+ Li+ Li+ ships between porosity and magnetization. Perhaps pores can
be filled with other reagents to markedly change the magnetic
character of such materials.
Li+ Li+ Li+ Li+ In fact, intentional addition of materials to pores has been
done in order to control and enhance thermal conductivity in
Li+ Li+ Li+ Li+ porous Cu and Al.30 Saturating the pores with phase-change
materials such as H2O, octadecane, Li2O3, and NaCl is done in
order to increase thermal conductivity. High capacity for latent
C6 + xLi+ + xe- LixC6 LiCoO2 xLi+ xe- Li1-xCoO2 heat storage is produced when porosities of such metals is greater
than 0.9. The optimum porosity corresponds to an increase in
Figure 3 Diagram of a lithium ion rechargeable battery. the heat transfer coefficient. Heat transfer enhancement and the
156 Porous Metals and Metal Oxides

role of metal foams have been investigated.31 A nonequilibrium These are some of the issues in this field as regards preparation
heat transfer model was used which probed coupled heat con- of single morphologies and controlled shapes.
duction and natural convection and phase transitions and liquid Control of morphologies of porous transition-metal oxides
zones. Validation of the model was done by carrying out exper- such as hollow spheres, rods, helices, spirals, and many other
iments. Major observations are that heat conduction rate is shapes has been a major focus of researchers over at least the
increased significantly by using metal foams. The enhanced last 10 years.35 Some representative porous metal oxides are
heat conduction rate is due to high thermal conductivities, and shown in Figure 5.
suppression of natural convection due to the large flow resistance Such control comes from specific synthetic methods such as
in metal foams. When metal foams are embedded into phase- use of templates, structure directors, surfactants, coreshell,
change materials, overall heat transfer performance is improved. self-assembly, epitaxial growth, size reduction, capping agents,
These data suggest that enhancement of heat conduction out- solgel, and other methods.36 Morphologies can be controlled
does the natural convection loss. Different metal foam samples by compositions including dopants. The parameters controlled
can have enhanced heat transfer rates when metal foams with during syntheses include temperature, light, pH, point of zero
smaller porosities and larger pore densities are used. Predictive charge, stirring, high pressure, and others that are also clearly
studies have been done that further our understanding of hollow important.37 While there is substantial research on incorpora-
sphere structures of porous metals.32 These systems are excellent tion of metal ions into nonmetal oxide materials, little of this
damping materials, have high stiffness, are energy absorbing, subject is discussed here in contrast to metal oxide materials.
and are thermal insulating. Such properties are enhanced by
using metallic hollow sphere structural materials.
5.07.5.1 Microporous Materials
There are several reviews of microporous and mesoporous
5.07.5 Synthesis of Porous Metal Oxides transition-metal oxide (MTMO) materials. Sadakane and Ueda
focus primarily on mesoporous materials, although there is some
Porous transition-metal oxides consist of micropores (<2 nm), discussion of microporous materials.38 Synthetic methods, char-
mesopores (250 nm), and macropores (>50 nm) as well as acterization of these systems, and applications are all covered.
sometimes combinations of these.1 Considerable interest in Some of the more common microporous transition-metal oxides
the control of pore sizes and pore-size distributions of such are based on manganese oxide materials. A historical account of
materials has been a focus for quite some time. The control of the development of octahedral molecular sieve (OMS) and octa-
particle size in particular in the nanometer regime in the syn- hedral layer (OL) materials based on porous mixed-valent man-
thesis of nanosize metal oxides is also currently being ganese oxides is available.39 Some unique properties of such
pursued.33 Nanosize materials can have markedly different systems include excellent semiconductivity on the order of
properties compared to similar compositions that are bulky doped Si in certain cases and controllable porosity. Both funda-
(1 mm and above).34 mental and applied properties of such systems are discussed. Such
Morphologies are potentially an important property of such OMS and OL materials have been used in studies of fuel cells,
porous transition-metal oxide systems. Various morphologies catalysis, adsorption, sensors, batteries, and other applications.
often are controlled by synthetic methods, synthetic conditions, A review of mesostructured nonsilicate oxides that have
the nature of the materials, and by clever design. Examples of a well-defined structures on the order of 250 nm focuses on
few different morphologies are given in Figure 4. Figure 4(a) the role of such materials in areas such as catalysis, energy
shows that TEM experiments can paint a somewhat different conversion, and biotechnology.40 Various methodologies
picture compared to the scanning electron micrograph (SEM) of that use solgel processing combined with organic-directed
the same material in Figure 4(b). Figure 4(c) shows porous assembly have been used to make different mesostructured
particles that have a spherical shape. The phase of the materials oxides. The type of inorganic precursor is a major factor in
in Figure 4(a)4(c) is the same as that of gamma MnO2. Many the synthesis of such materials. The goal of this research was to
times at the nanosize it is difficult to obtain nonaggregated develop general synthetic methods to produce nanosize,
particles such as the situation of CeO2 systems of Figure 4(d). hydrophilic, inorganic precursors that can be used with organic

0.2 mm

(a) (b) (c) (d)

Figure 4 Various morphologies of porous transition-metal oxides: (a) TEM image of g-MnO2 synthesized for 15 min using batch UV light method;
(b) SEM image of g-MnO2 synthesized for 15 min using batch UV light method; (c) SEM image of g-MnO2 synthesized for 30 min using batch UV light
method; (d) SEM image of CeO2 synthesized at 1 ml min1 using continuous-flow UV light method.
Porous Metals and Metal Oxides 157

Mn Mn Mn

Al Al Al
Al
Ti(2)
Ti(2) Ti(2)
Ti(2)

Ti(1) Mn Mn Mn
Ti(1) Ti(1) Mn

Ti(1) Ti(1) Al Al Al
Ti(1)

Ti(2) Ti(2)
Ti(2)
Ti(2)
Mn Mn Mn
Mn
Ti(1)
Ti(1) Ti(1)

Al Al Al
Al
c
Ti(1)
Ti(1)
Ti(1)

Ti(2) x
x b
Ti(2) Ti(2) Mn Mn Mn y
Ti(2)
z

(b) (c) (d)


(a)

y x

z
z x

(e) (f) y (g)

Figure 5 Some representative porous metal oxides: (a) Bi2Ti4O11, (b) cryptomelane, KMn8O16, (c) lithiophorite, MnO2(Al,Li)(OH)2, (d) brucite, Mg
(OH)2, (e) goethite FeOOH, (f) rutile, TiO2, G, sanmartinite ZnWO4.

co-assembly methods to generate stable materials. Organic- molecules, much like zeolitic systems. Other materials such as
acid-modified transition-metal oxide solgel precursors were [Cd3(UO2)6(PO3CH2CO2)6(H2O)13]6H2O were reported
used in these syntheses. that form rhombohedral channel structures with hydrated
Many of the materials that are reported here are mixed ions such as Cd(II) inside the channels, again reminiscent of
titania transition-metal oxide materials. Specific uses that zeolites. Selective adsorption of gases was observed for the
were investigated were optical and catalytic applications. cubic cobalt-based material, which shows excellent CO2
Structure-directing agents were used along with the solgel to uptake of 40 m2 g1 at 273 K, and no uptake at all of N2 at
form various mesostructures. One important parameter in the 77 K. Extensions of these fascinating materials to other com-
syntheses is control of pH. An interesting observation was that positions are anticipated.
to obtain nonsilicate oxides the most suitable solgel process Solgel methods have been used to produce various porous
depended on the desired product. In order to obtain thin films materials. Solgel syntheses were used to produce a novel class
that have crystalline frameworks, metal chlorides in alcoholic of alumina/silicatransition-metal-based systems.43 These sys-
solutions appear to be desirable. For multicomponent mesos- tems have type I adsorption and desorption isotherms with
tructured metal oxides or in the synthesis of large volumes of pores mainly in the range of 1020 A. The size and shape of the
material, a synthetic method was used which consists of a alkylamine template used in these preparations were used to
solution of acetic acid, aqueous HCl, ethanol, and metal alkox- control pore sizes, surface areas, and the pore volumes. These
ides. In order to obtain glasslike hybrids at room temperature solgel aluminosilicate systems were doped with transition
strongly binding organic additives such as trifluoroacetic acid metals with excellent control of porosity. Further control of
were used to obtain optical hybrid materials. These systems these systems was obtained by varying the Si/Al ratios, the
ranged from 2 to 50 nm in size. The selective leaching experi- transition-metal content, the amount of water used to control
ments discussed in the porous metal section have also been the rates of hydrolysis as well as how these materials were
used to make porous transition-metal oxide materials.3,4,41 dried. These mixed aluminosilicate transition-metal materials
Microporous materials of cubic and rhombohedral hetero- were characterized by a variety of methods including N2 phy-
bimetallic networks have been synthesized from uranium, tran- sisorption, solid-state magic angle spinning nuclear magnetic
sition metals, and phosphonoacetate.42 These unique synthetic resonance (MASNMR) methods, thermogravimetric analyses
methods have led to microporous materials. Several heterobi- (TGAs), magnetic measurements, and TEM. A major focus of
metallic U(VI)/M(II) (M Mn, Co, Cd) carboxyphosphonates the characterization work was to elucidate the nature of the
were synthesized in this work. Compositions such as relationship between the transition metal and the silica alu-
M2[(UO2)6(PO3CH2CO2)3O3(OH)(H2O)2]16H2O (M Mn mina matrix. Such combinations of transition-metal oxides,
(II), Co(II), and Cd(II)) have been produced that have cubic alumina, and silica are well known. Many of these systems
3D network structures that have large pores of about 16 A have been prepared using solgel methods. The solid-state
in diameter. These pores are filled with co-crystallized water MASNMR experiments used Hahn-echo and T1 studies and
158 Porous Metals and Metal Oxides

suggest that less than 4% of the transition metal is incorpo- titrating these acidic sites in these materials by using bases. The
rated into the matrix. Like in many porous systems, use of acidity increased substantially by incorporation of titanium into
excess transition metal causes migration of the excess ions to the porous clay heterostructures. Another role of the titanium
the pore surfaces and can lead to alterations in the pore struc- ions was to influence the type of transition-metal surface species
ture. Tin dopants were some of the systems studied here. The formed during the deposition process of copper and iron ions.
tin silica materials were used as catalysts in the BaeyerVilliger Transition-metal ions deposited on the surface of the porous clay
oxidation reaction and such systems have been shown to have heterostructure supports were determined to be isolated cations
high selectivity and conversion rates. Control of the pore struc- and small metal oxide clusters. When a series of Ti-modified
ture and catalytic activity of these and related materials is a porous clay heterostructures with varying titanium content
focus of future research. While this study does not represent a were made, the role of iron and copper ions in the clusters was
pure transition-metal oxide or lanthanide oxide set of mate- more significant than in the clay which was only intercalated
rials, the importance of transition-metal ion doping into other with pure silica pillars.
systems is clear. Such hybrid systems are the focus of a variety Porous clay heterostructure samples with titanium addi-
of synthetic efforts and there are many more examples of such tionally modified with transition metals were found to be
combined materials. The same concepts that are used in the significantly more active than the catalysts based on porous
synthesis of these hybrid systems are exploited in pure metal clay heterostructures that were intercalated with pillars of pure
oxide porous materials. silica. Ammonia oxidation is a side reaction which occurs
Another general concept that uses metal oxide materials to particularly when high loading Cu-doped catalysts were used
create porous systems involves pillaring of layered materials. at temperatures up to 500  C.
Very often a layered material like a clay is used as a substrate Titanium was also incorporated into g-MnO2 OMSs that
and metal oxide pillars are used to create high-surface-area had hollow sphere morphologies.45 A one-step synthesis was
pillared clay or other pillared materials. The charge density of used to make these materials. Titanium cations were used as
the layers is often important in the pillaring process as regards structure-directing agents to prepare the hollow spherical struc-
the number of pillars and types of pillars that can be introduced. tures. The initial stages of the reaction are critical as regards the
Porous clay heterostructures have been intercalated with silica formation of the hollow spheres. A variety of characterization
and with mixed silica titania pillars.44 The clay materials used in methods were used to study these systems such as XRD, N2
this study were natural montmorillonite samples. The abun- adsorption, SEM, energy dispersive x-ray (EDX) analysis,
dance of a variety of natural clay materials such as montmoril- Raman spectroscopy, TEM, x-ray photoelectron spectroscopy
lonite, hectorite, and others often leads to use of such substrates, (XPS), and TGA. The incorporation of titanium in these sys-
although in certain limited cases synthetic clays can be made tems into the framework of the manganese oxide porous mate-
and used. The porous clay heterostructure materials reported rials occurs in isolated sites. Separate phases of titania such as
here were modified with copper or iron ions by using an ion- anatase, rutile, or brookite are not observed. Such systems were
exchange method. As with the above aluminosilicate transition- studied as electrodes in lithium air batteries of medium size.
metal oxide system43, numerous characterization methods were These systems showed very high specific capacities of up to
used such as chemical analyses, structural x-ray powder diffrac- 2.3 Ah g1. The titanium-doped g-MnO2 OMS materials were
tion (XRD) methods, surface area studies using BET methods, also used for the catalytic oxidation of toluene by using molec-
determination of coordination and aggregation of transition- ular oxygen as the oxidant at atmospheric pressure. A key to
metal species via ultravioletvisible (UVVis) diffuse reflectance incorporation of dopants into the frameworks of such mate-
spectroscopy (DRS), electron paramagnetic resonance (EPR), rials is introduction of the dopant at the initial stages of syn-
surface functional group and acidity measurements with Fourier thesis. The specific method used to prepare g-MnO2 OMSs
transform infrared (FTIR), and ammonia temperature- doped with titanium was a co-precipitation method. In these
programmed desorption (TPD) studies. The titanium ions intro- syntheses, titanium cations were used as structure-directing
duced into the silica pillars was present primarily as separate agents. Characterization studies provide evidence that the tita-
cations. When the titanium loadings were high, some polymeric nium dopants were introduced into the framework of the
titanium oxide species were observed. Clearly the amount of g-MnO2 OMSs. The toluene oxidation experiments at atmo-
transition-metal ion dopant can be limited in these and other spheric pressure showed high conversion. Localized Ostwald
systems and this is a major factor in the preparation of any of ripening was proposed as a mechanism of self-transformation
these systems. By adding titanium into the silica pillars, there was of the titanium containing g-MnO2 OMSs. This research pro-
a significant increase in the surface acidity of these porous clay vides a general, novel, and simple pathway for the synthesis of
heterostructures materials. Transition metals such as Cu and Fe hollow spheres with strong electrocatalytic and oxidative cata-
when deposited on the surface of the porous clay heterostruc- lytic activities in Li-air batteries and chemical oxidation reac-
tures were mostly formed as isolated cations and oligomeric tions, respectively, which may offer new material platforms for
metal oxide species. Transition-metal-modified Ti-containing batteries and chemical reactions.
porous clay heterostructures were active and selective catalysts Growth of oriented nanosize crystalline materials is impor-
for the decomposition of NOx. The Cu- and Fe-modified catalysts tant for optimization of physical and chemical properties and
were studied over a temperature range of 350550 and 300 has been a major goal of many research groups for quite some
500  C, respectively. These porous clay heterostructure catalysts time. Various applications include oriented magnetic mate-
were somewhat deactivated by water and by SO2. Natural mont- rials, optoelectronics, energy, and other areas. Arrays of nano-
morillonite was used as the support structure and provided ion- size particles and of specific crystalline faces can be important
exchange sites and functional groups for anchoring of different in catalytic reactions, absorption of light, strength of materials,
moieties. Both Lewis and Brnsted acid sites were observed by in sensors, and many other applications. The control of shape
Porous Metals and Metal Oxides 159

is very difficult. Control of monomodal size distributions micropore regime also might be done using well-ordered crys-
especially over a large size scale is also very complicated. Con- talline mesoporous materials.51
trol of growth planes is difficult and is usually not a process Most studies of MTMO materials have focused on groups I
available for all materials. Most of the reported methods that IV including Y, Ti, Hf, Zr, V, Nb, Ta, Cr, Mo, and W.52 These
have led to controlled structures require complicated proce- have low-angle x-ray diffraction peaks and type IV isotherms.
dures, surfactants, and/or templates, or expensive instrumen- These syntheses have focused on use of water or water plus a
tation and methods to produce such nanoscale arrays. The base or urea with various amine- and carboxyl-containing
research reported here46 exploited the multitude of available surfactants (S). There are either strong Coulombic interactions
porous manganese oxide structures in order to grow titania in (S,I; SI; SXI; SXI) or strong ligandmetal interac-
an oriented heteroepitaxial manner. A nanoscale shell-fiber tions (I:S < 2, very thin walls), and such systems have limited
superstructure (NSFS) of rutile TiO2 was produced heteroepi- thermal stability and amorphous walls, where I inorganic
taxially on porous manganese oxide (cryptomelane-like MnO2, species and X is a mediator.53 Exceptions of systems that are
also known as OMS-2) in an inexpensive single-step reaction, relatively stable and can be controlled are Ti and nonmetallic Si
under mild conditions, to yield unique materials. Removal of systems.47 Many of the transition-metal syntheses primarily
the core of porous manganese oxide by acid treatment gave rise work with F127 surfactant.54 Such syntheses are open to air
to novel hollow NSFS of titania. The versatility of this method and various aging times and environmental conditions can
is unprecedented and has great potential for growing titania as influence the porosity of these materials.
well as other metal oxides on various porous manganese oxide Water content is a critical parameter with porous transition-
(and other) materials that have very different properties such metal oxides.55 Water competes with ethoxy and other alkoxy
as crystallographic structural parameters, nanosizes, and groups for coordination to the metal. When excess water is
shapes. The method can likely be extended to a variety of used, total removal of water is very difficult. Since most syn-
other metal oxide cores and other metal oxide coatings. This theses are open to the air the water content is very difficult to
general synthetic method which involved heteroepitaxial control. On the other hand, water is essential for reaction.
growth on tunnel-structure substrates led to the production of When the number of water molecules per metal atom
shape-controlled hollow structures of nanosize particles, super- (H) is >1 then phase separation and nonporous oxides
structures, and thin films that had antenna-like particles ema- result.56 When H is <1, ordered mesoporous materials are
nating from the surface as small as 20 nm. Extensions of this formed when the metal has empty t2g orbitals.56 These mate-
method could involve all the known tunnel structure materials rials obtain water from the environment during synthesis.
such as 3  3 to 1  1, 3  3 to 2  2, 2  2 to 1  infinite layered When H is 1, strong surfactant/transition-metal interactions
structures, or 3  2 to 2  1, 4  3 to 3  2, 5  4 to 4  3, via occur with weak surfactantsurfactant interactions and there is
heteroepitaxy by using different metal oxide coatings such as no reaction.56 Thermodynamic interactions in such syntheses
materials that have the rutile structure such as CrO2, IrO2, and and factors influencing each term are given in Table 1:
GeO2. Other possible substrates like the 2  2 structure of aka-
DGm DGorg DGI DGinter DGsol [1]
ganeite [FeO (OH)], porous ankangite Ba(Ti,V)8O16, and others
could also be investigated. Control of the growth of nanosize In eqn [1], DGm is the formation energy of the mesostruc-
structures by heteroepitaxial growth of transition-metal porous tured material, DGorg is the surfactantsurfactant interaction, DGI
oxides is an area of potential significant growth for the produc- is the metalmetal interaction, DGinter is the surfactantmetal
tion of nanosize superstructures. interaction, and DGsol is the solvent interaction.57 The objective
of a new synthetic strategy we have used (vide infra) concerns
minimization of the last two terms, DGinter and DGsol in order to
5.07.5.2 Mesoporous Materials
make well-ordered MTMO materials. Filled t2g orbitals such as
Mesoporous materials with controlled pore sizes and pore-size in systems containing Mn, Fe, Co, and others are difficult to
distributions can be obtained for some systems such as silicon make with the above methods since charge-transfer reactions
and titanium-based oxide materials.47 However, control of do not occur.57
pore-size distributions to make single size pores and to system- An extension41 of the nontemplate approach described
atically control such pore sizes are difficult, especially with above in the formation of porous metals30 has been used to
transition-metal oxide systems.48 Control of the structure of make porous metals and coatings. ZnMn2O4 having the haus-
the material is also an issue. Many systems have both micro- mannite structure was heated in hydrogen to form the MnO
pores and mesopores and pore interconnectivity is of interest rock salt structure. The resultant material contains substantial
with these materials.49 Enhanced mass transport for catalytic Zn2; however, heating at high temperature reduces the zinc
reactions might be realized by fine-tuning the porosity of such ions that are removed in the gaseous state. Mesoporous MnO
systems.50 Incorporation of biomolecules larger than the crystals that have 3060 nm pores are produced. This is a

Table 1 Thermodynamic parameters of surfactant (S) transition-metal (M) mesopore syntheses

DGm DGorg DGI DGinter DGsol

SS interaction determines High Lewis acidity unsaturated Strong SM interaction at interface Unknown and
mesostructure formed coordination H (hydrolysis ratio H  1), (Coulombic, covalent bonding, unpredictable
(lamellar, hexagonal, cubic) condensation hindering molecules hydrogen bonding)
(carboxyl, amine, ethylene glycol)
160 Porous Metals and Metal Oxides

topochemical synthetic approach that results in unique mate- conditions to make unique materials that show excellent cata-
rials. This is an excellent balanced example of novel synthesis lytic activity via clever design and full characterization of systems
with proper characterization including XRD, electron diffrac- before and after catalytic reactions.
tion, chemical analyses, pore-size distributions, and TEM to A related study reviews the catalytic applications of MTMO
unravel these complicated systems. materials such as Ti-, Nb-, and Ta-based systems in a variety of
By far the most extensive study of porous materials in the past reactions.59 Another approach to enhance catalytic activity of
10 years has been in the area of mesoporous materials. It is mesoporous materials is to dope small amounts of transition
impossible to cover this whole area even for the past 5 years, metals into such materials. Considerable research has been
but some highlights are given here. Antonellis group has pio- done in silica-based MCM-41 materials along these lines but
neered research in the synthesis of mesoporous materials in the far less involving transition-metal oxide mesoporous systems.
early transition-metal series in particular Ti, Nb, Ta, and others.58 In these Ti-, Nb-, and Ta-based oxide materials catalytic activity
For example, porous transition-metal oxides of Ti, Nb, and Ta was readily modified by doping with other elements, or by
have been synthesized that have pore sizes of 1230 A by using a using reducing conditions such as reduction with hydrogen,
ligand-assisted amine templating method. Several characteriza- or by treatment with various acid solutions in order to extend
tion methods were used to fully characterize these materials applications of these materials in catalysis. Modification of
including adsorption, desorption, XRD, FTIR spectroscopy, existing MTMOs has been done as well as characterization of
high-resolution TEM, SEM, TGA, differential scanning calorime- these newly modified mesoporous structures, with an empha-
try, and elemental analysis. These materials were used in catalytic sis on studying their respective surface properties. Some of the
experiments such as the isomerization of 1-hexene and results types of catalytic reactions that have been studied include
were compared to commercially available zeolites such as HY- activation of dinitrogen, benzylation, alkylation, and isomeri-
zeolite and ion-exchange resins such as Amberlyst 15. Mesopor- zation reactions. A major role of confinement effects and con-
ous tantalum oxide materials with a Hammett acidity function of trol of porosity are very important in such reactions since
Ho  8.2 gave the best catalytic results. These materials were catalytic reactions are well known to be influenced by diffu-
shown to have 19.8 mmol g1 acid sites via acidity measure- sion, mass transport, and the sizes of pores. By fine-tuning the
ments. Conversions of 1-hexene to trans and cis 2-hexene isomers chemical and physical properties of such systems, the catalytic
up to 96% were achieved in 4 h with ratios of trans to cis isomers properties can be optimized. Key factors include the composi-
of up to 3.7 being observed after 6 h. These catalytic data were tion, pore-size distributions, surface areas, and other proper-
believed to be very close to the theoretical ratio of 3.37 as ties. The importance of narrow and uniform pore sizes of
determined by thermodynamic equilibrium. The catalytic data MTMO materials of the type Ti, Nb, or Ta and the ability to
were influenced by the specific size of the templates used in the control oxidation states of such systems that can have multiple
synthesis. In addition, Ti and Nb materials were not active in this valences are all critical. Novel catalysts with high surface acidity
reaction. Further acidity measurements were done by using TPD and variable oxidation states have been prepared in this work
studies of ammonia in order to explain the much higher activity in order to enhance catalytic activity and selectivity. A key focus
of the tantalum-based materials. These TPD results showed that of Antonellis group has been the pursuit of catalysts to activate
the Ta materials had a much greater concentration of Brnsted dinitrogen to produce ammonia, a very important industrial
sites in the active Ho acidity range for this isomerization reaction reaction.59 This reaction is difficult to catalyze under mild
than the Ti- or Nb-based materials. Other factors are important conditions and few active catalysts are known to activate dini-
in the high catalytic activity of these materials besides acidity trogen. The acidity can be tailored in these mesoporous sys-
such as high BET surface area, increased concentration of effec- tems to control the types of acid groups, the number of acid
tive Brnsted acid sites, and the necessity of optimal pore sizes groups, and their strengths. Since the pores of such mesopor-
for this isomerization reaction. These data clearly show that the ous materials are wide with respect to reactants, mass transfer
control of acid sites and the fine-tuning of the porosity of these limitations are minimized. Bulky products are also not inhib-
mesoporous materials create a confinement effect for the effi- ited from leaving the pores after reaction, which can happen
cient heterogeneous catalytic 1-hexene isomerization using these with smaller-pore molecular sieves. A common theme in much
tantalum oxide-based mesoporous materials. These tantalum of todays research in catalysis and synthesis of molecular sieve
oxide catalysts showed higher activities and selectivities than materials is control of synthetic intermediates and catalytic
sulfated mesoporous Ti, Amberlyst 15, HY zeolite, or H-ZSM-5 intermediates by confinement effects. These mesoporous mate-
zeolite. For all of the systems studied with different pore sizes rials have also been proposed to be used in several other areas
of mesoporous Nb and Ta oxides, the C12H2SO4 templated besides catalysis including gas sensors, purification of air, dye-
mesoporous Ta oxide systems (dodecylamine was used as a sensitized photovoltaic solar cells, and lithium ion batteries.
template to form the mesoporous material which was then Variable oxidations states and controlled acid sites are often
sulfated with sulfuric acid) showed both the highest activity common requirements for many of these applications. Some
and selectivity due to its high BET surface area of 292 m2 g1, key shortcomings of such systems include long-term thermal,
an optimal pore size of 18.2 A, and increased concentration of chemical, and structural instabilities. These and most other
active Brnsted acid sites believed to be located on the surface of mesoporous systems suffer from these drawbacks and have
the mesoporous channels. The acid sites in these materials are prevented the use of these types of materials in commercial
due to the sulfate groups and are therefore not oxide based. The endeavors. In addition, there are other factors that need special
isomerization of 1-hexene is catalyzed over weak acid sites, so consideration such as the cost of reagents and the final product
these materials are much weaker acids than materials like zeo- as well as the environmental friendliness of synthesis condi-
lites. This is a classic example of fine control of synthesis tions and in the final use of such materials.
Porous Metals and Metal Oxides 161

Coatings on the surfaces of transition-metal oxide mesopor- tungsten substrate. Such systems with heterogeneous surface
ous materials can lead to ordered MTMOs. Silica layers can be compositions are ideal for the selective pattern formation in
used for strengthening these materials that typically have specific areas on a surface. This process is self-limiting and
amorphous walls.60 There are advantages of such coatings as results in uniformly shallow features. These deformities in
regards control of crystallization and control of mass transfer. turn can also be used as templates that can be used for specific
Other methods in contrast to surface silica (silicone) coating pattern formation. In certain cases like surfaces that can be
include carbon back filling to help stabilize mesoporous mate- used for biocompatibility, high aspect ratios are needed
rials. By careful control of conditions, the crystallinity of the where 50-nm lengths scales are needed. Other applications
resultant crystalline MTMO product can be influenced. could be preparations of surfaces that can be used as templates
The majority of recent articles on mesoporous materials for the formation of active catalyst particles. This method
have involved synthesis of first-row transition-metal systems appears to be very general and most surfaces could be used for
with a predominance of articles on titanium-based systems. preparing specific surfaces that have unique porosity. Such sur-
This may be due to the initial studies with silica-based systems faces do need to be conducting, so there are limitations to using
and similarities of group IV elements. Certainly for silicon- and metal of semiconducting materials. Potential applications are
titanium-based mesoporous materials, stability and porosity for sensor array production, combinatorial syntheses, templated
are more controllable than most transition-metal oxide meso- growth of nanostructures, growth of novel electronic materials,
porous systems. composite materials, new optoelectronics, catalytic systems,
The patterning of nanosize metal oxides is of great impor- photovoltaics, biomaterials, and other materials.
tance for numerous applications such as catalysis, semiconduc- We have seen in many of the above reports that MTMOs are
tors, and biomaterials. The formation of ordered nanosize of great interest and potential as catalyst supports, optical
dimple arrays on titanium, tungsten, and zirconium oxides materials, shape-selective catalysts, supports for slow release
during electropolishing has been extended in recent research of drugs, photocatalysts and photocatalytic supports, sensors,
in contrast to previous systems that have focused on the use of and other materials. Stable crystalline mesoporous oxides are
tantalum oxides.61 Electrochemical patterning is not common rare and are often obtained by thermally induced crystalliza-
and this reported process may allow extensions to numerous tion or by segregating the nanosize crystals with an amorphous
other transition-metal oxide surfaces. These dimpled surfaces phase.62 A direct novel method was recently developed to
of titanium, tungsten, and zirconium oxides have been charac- produce crystalline mesoporous frameworks by using the
terized with SEM, TEM, atomic force microscopy, XPS, and spontaneous growth and assembly of transition-metal oxide
electrochemical methods. Electrochemical conditions were nanocrystals. Materials such as the rutile structure TiO2, fluo-
optimized for each of these materials. Electrochemical condi- rite structure CeO2, cassiterite SnO2, and the anatase structure
tions for dimple growth on titanium and tungsten oxides are SnxTi1xO2 were made by oxidative hydrolysis and condensa-
similar to those of tantalum oxide. However, formation on tion in the presence of anionic surfactants. Parameters such as
zirconium oxide requires a different type of electrolyte. A key synthesis time, surfactants that have different chain lengths,
factor in such syntheses is electropolishing and conditions for concentrations of oxidants such as hydrogen peroxide, and
electropolishing need to be optimized. The authors believe that synthesis temperatures are optimized to make desirable mate-
these methods can be used on any type of transition-metal rials. The compositions and morphologies of these mesopor-
oxide surface. This electropolishing and deposition procedure ous materials were studied using x-ray diffraction, adsorption
process is very robust when homogeneous surfaces are used. of nitrogen, TEM, selected area electron diffraction, SEM, and
However, on surfaces that are inhomogeneous such as those XPS methods. The surfactants act like templates in these syn-
that have spatial differences in chemical composition, the theses. The rutile structure TiO2 and fluorite structure CeO2
resultant materials are not so stable. Examples of inhomoge- mesoporous supports were decorated with gold nanosize par-
neous surfaces are those that result from acid or base treatment ticles and their catalytic activity for CO oxidation and the
after chemical etching. One way around problems of instability watergas shift (WGS) reaction were investigated. The Au
involves the preparation of a thin film of the metal on the nanosize particles on the crystalline mesoporous transition-
dimpled surfaces, such as deposition of platinum. Dimple metal titanium and cerium oxides have considerably higher
formation with stable products was shown to occur for tanta- activity and stability than similar nanosize Au particles sup-
lum, titanium, tungsten, and zirconium oxide surfaces. Further ported on commercial titania and ceria supports in both CO
applications may be possible such as the use of such systems in oxidation and WGS reactions.
biomedical applications if materials like titanium alloys can be Many syntheses these days involve the use of microwave
used as substrates. It may be possible to specifically coat certain radiation to heat precursors in the formation of mesoporous
parts of a surface to make nanosize patterns if one can control materials. Microwave radiation provides a unique route for
the surface chemistry and selectively coat specific chemical heating materials, typically from the inside out rather than
species in localized areas on the surface. A specific example outside in for thermal heating. Various microwave apparatus
for specific coatings of localized areas on surfaces would be are available such as modified microwave ovens. Both contin-
nickel impurities on tungsten surfaces. In this case, the nickel uous and pulsed microwave syntheses are currently being done
oxide surface species do not readily dissolve. Dissolution is in many laboratories. Combinatorial microwave studies can be
necessary for the optimal conditions for dimple formation on done with some systems that have robotic arms that can intro-
tungsten. When such nickel oxide impurities in tungsten sur- duce a variety of samples into microwave chambers. Either
faces were studied with this method, a clear perturbation of the several similar materials can be introduced and treated with
dimple pattern was seen around the nickel oxide islands in the different microwave conditions such as power and time of
162 Porous Metals and Metal Oxides

radiation or different samples can be treated under similar thermally decomposed to make these transition-metal chacol-
conditions in order to optimize the syntheses of final products. genide nanomaterials and porous transition-metal oxides. This
Microwave apparatus are now economical and apparatus for method is an excellent example of a thermal decomposition
scale-up is available. The microwave-assisted combustion syn- method that can be used to prepare novel nanoribbon mate-
thesis of porous nanocrystalline titania and carbon-coated tita- rials. Since controlled synthesis of transition-metal chalcogenide
nia materials has been done with dextrose used as a template.63 nanomaterials and porous transition-metal oxides can be done
As in many microwave studies, comparable syntheses are done with this method, extensions to other materials such as selenides
with similar heating rates using thermal methods and proper- or phosphides might be possible.
ties of the thermal and microwave methods are then com- Mixed metal oxide mesoporous systems are known. A recent
pared. The metal to dextrose ratio is a key parameter in these study reports that ordered mesoporous NiFe2O4 thin films hav-
microwave syntheses of mesoporous titania and carbon-coated ing the spinel structure can be synthesized via co-assembly of
titania systems. These samples were characterized using numer- hydrated ferric nitrate and nickel chloride with an amphiphilic
ous methods such as SEM and TEM, EDX analyses to determine diblock copolymer.67 Highly crystalline NiFe2O4 samples are
compositions, XRD, and x-ray mapping analyses. This is a produced after calcination at 600  C. A cubic network is formed
general and environmentally friendly synthetic method. A nat- that has pores with diameters of about 16 nm. This synthetic
ural polymer, dextrose, was used to create these mesoporous method can be used to produce other ferrites such as CoFe2O4,
materials. Extensions to other metal oxide systems such as CuFe2O4, MgFe2O4, and ZnFe2O4. Self-assembly processes are
ZrO2, Al2O3, and SiO2 were done. important in the synthesis of these mesoporous spinel struc-
Chromium oxide-based mesoporous materials seem to be tures. SEM and high-resolution electron microscopy, grazing
limited with few studies reported.64 Highly ordered mesopor- incidence small-angle x-ray scattering (GISAXS), time-of-flight
ous Cr2O3 materials have been reported that have high surface secondary ion mass spectrometry (TOF-SIMS), XPS, UVvis, and
areas and narrow pore-size distributions. A vacuum-assisted Raman spectroscopy methods were used to study these spinel
impregnation method was used to prepare such materials. systems. Electrochemical methods were used to study the redox
Both SBA-15 and KIT-6, which are mesoporous silica materials, properties of these systems. The nanocrystalline films have excel-
were used as templates to prepare 2D hexagonal and 3D cubic lent porosity. The mesoporous NiFe2O4 electrodes show good
Cr2O3 mesoporous materials by a replica method. These sys- storage of lithium ions at short charging times due to ready
tems have enhanced properties as gas sensors and as lithium pseudocapacitance, which is charge transfer at the surface
ion batteries in comparison to Cr2O3 bulk materials. Very often atoms, which are present in substantial quantities. Optimizing
a last resort for making such systems appears to be replica these materials as lithium ion battery materials and capacitor
methods.64 Another example involves porous single crystals applications appears to be a realistic goal. Other examples of
of Co3O4 and Cr2O3.65 SBA-15 and KIT-6 were also used as mixed metal oxide spinel-like systems using other synthesis
templates to make these mesoporous cobalt oxide and chro- methods can yield ZnFe2O4 systems. These mesoporous nano-
mium oxide systems.65 Specimens were characterized by using crystalline ZnFe2O4 materials have a timber-like superstructure.
x-ray diffraction and high-resolution TEM methods at various The synthesis involved the thermal decomposition of zinc fer-
stages of the crystal growth to optimize the syntheses of these rioxalate precursors that were made by mixing iron sulfates and
materials. Porosity of these materials was studied using adsorp- sodium oxalate without any other additives. The resulting super-
tion methods using nitrogen as a probe. The synthetic method structures of ZnFe2O4 superstructures also showed good thermal
appears to involve a mechanism initiated by the formation of stability as determined by TGAs and differential scanning calo-
multiple seeds. The pore diameters of the silica templates rimetry methods. In addition, the magnetic properties of this
SBA-15 and KIT-6 are very important in this synthetic method. material were unique, leading to superparamagnetic particles at
Negative replicas were used and the nanorod and nanowire room temperature. Such porous nanocrystalline ZnFe2O4 super-
building blocks control the resultant structure of the mesoporous structures may be useful in magnetic devices. This method
metal oxides. The mesopore system, regarded as a nanoreactor, was extended to other mixed metal spinel systems of various
had a significant influence on the sizes and morphologies of the compositions such as NiFe2O4 and CoFe2O4 that also have
mesoporous metal oxides, which were highly dependent on the timber-like morphologies and could likely be extended to
silica templates and the conditions of the syntheses. other materials such as MnFe2O4 and ZnFe2O4.
Iron oxide and sulfide mesoporous materials are more Several articles on cobalt oxide mesoporous materials
common. The syntheses of these mesoporous materials involve are available. A microwave-assisted reflux route was used to
the combination of polyamine with magnetic semiconductors. synthesize layered nanostructures of Co hydrotalcite-like
Solvothermal synthetic methods are now also more commonly (layered double hydroxide, LDH) materials that have spherical
used to make porous metal oxides. A mixed solvent system was shapes.68 Morphologies determined by SEM methods show
used here composed of triethylenetetramine (TETA) and deio- images that are self-assemblies of nanosheets with uniform 5-
nized water. Ordered nanoribbons of [Fe18S25](TETAH)14 were nm thickness. The LDH Co hydrotalcite-like materials have
produced in this solvothermal preparation. The volume ratio of high surface areas and large pore volumes of 176 m2 g1 and
TETA and water needs to be optimized in order to produce the 1.13 m3 g1, respectively. These cobalt hydrotalcite-like mate-
[Fe18S25](TETAH)14 nanoribbons.66 These [Fe18S25](TETAH)14 rials can be transformed into the spinel structure material
nanoribbons can be thermally decomposed in argon or air and Co3O4, which retains a uniform spherical shape. The surface
used as precursors for the production of Fe7S8 nanowires and areas and pore volumes of the Co3O4 are on the order of
porous a-Fe2O3 nanorods. Novel hybrid nanostructured mate- 61 m2 g1 and 0.5 cm3 g1, respectively. Both the LDH and
rials are produced in this way. The novel hybrid materials can be Co3O4 materials show electrocatalytic activity and stability
Porous Metals and Metal Oxides 163

for the electrochemical reduction of oxygen, which is impor- The porous structure was confirmed by BET and TEM experi-
tant in batteries, fuel cells, and electrocatalytic processes. The ments. Materials prepared using KIT-6 templates have some-
high surface areas of these catalysts are critical for generating what higher active surface areas (125 m2 g1) by about 5% than
high rates of electrochemical reduction of oxygen. These mate- the SBA-15 templates. Raman and XRD data suggest the forma-
rials have potential not only as electrocatalytic materials but tion of solid solutions having cubic structures unless the
also as substitute catalysts for noble metal catalyst supports. amount of zirconium increases to >20% where tetragonal
This method is an efficient synthetic route that may also be structures are formed. The mixed ceriazirconia solid solutions
used to produce other MTMOs such as manganese oxide, have excellent oxygen storage capacity. Even when only 5% Zr is
nickel oxide, and others. added to the ceria, there is a 30-fold enhancement in oxygen
ZnO mesoporous systems have also been prepared. ZnO and storage capacity. This may be due to substituted zirconium in
doped ZnO mesoporous self-aggregated nanoclusters of both the lattice of ceria. There may be other explanations why the
pure and transition-metal (manganese, nickel, and cobalt)- oxygen storage capacity is very high for low amounts of zirco-
doped ZnO have been synthesized by refluxing acetate precur- nia, such as enhanced mobility of the oxygen ions or enhanced
sors in diethylene glycol (DEG) media.69 The porous spherical oxygen vacancies in the structure.
nanoclusters consist of numerous stable nanocrystals. These Further replica methods have been used to make a variety of
systems are well defined and have the hexagonal wurtzite ZnS mesoporous metal oxide systems. Crystalline mesoporous
structure. Dopants such as manganese, nickel, and cobalt ions metal oxides have been known for quite some time, but their
were successfully doped into the ZnO structure and these catalytic properties have rarely been explored. A series of crys-
transition-metal ions are uniformly distributed throughout the talline 3D mesoporous metal oxides such as CeO2, Co3O4,
samples. There is a 3D intersection network of pores that is Cr2O3, CuO, Fe2O3, b-MnO2, Mn2O3, Mn3O4, NiO, and
mostly mesoporous as determined by nitrogen adsorption and NiCoMnO4 has been synthesized using mesoporous KIT-6 of
desorption experiments. The mesopores of these ZnO systems silica as a hard template.72 Such ordered mesoporous metal
are irregular in shape and are randomly distributed throughout oxides have highly crystalline walls in contrast to the many
the nanoclusters. These materials are active photocatalysts for amorphous-walled MCM-41 materials. These systems were
the degradation of organic molecules under radiation with UV characterized with several methods such as XRD, TEM, and
light. Degradation of the dye species methylene blue was N2 adsorption studies. These systems were also studied in
achieved with the ZnO mesoporous materials. catalytic oxidation of CO. Most of these mesoporous materials
Several second-row transition-metal oxide materials have showed considerably higher catalytic activity than their bulk
been discussed throughout this contribution. Most of these counterparts. Mesoporous NiO, Co3O4, and b-MnO2 showed
materials are in the early part of the periodic table. excellent catalytic oxidation of CO at 0  C. The b-MnO2 system
Zirconium-based materials are often studied since they are is of interest due to the low cost, low toxicity, and high activity.
similar to titanium-based systems which have received consid- Using silica-based mesoporous materials as replicas is also
erable attention. Zirconium oxide mesostructured hexagonally well known with a variety of metal oxide systems being possi-
ordered surfactant composites have been made using zirco- ble. Many of the mesoporous silicas such as SBA-15, KIT-6,
nium sulfate ions as inorganic precursors.70 On the basis of FDU-12, and SBA-16 have been used in replica syntheses of
the mesostructured zirconium sulfate surfactant composites, porous crystalline transition-metal oxides. Many are men-
two different mesoporous analogs of MCM-41 have been syn- tioned above but there are others, including Cr2O3, In2O3,
thesized. Zirconium oxide-sulfate and zirconium oxo phos- and WO3, which have been synthesized using the mesoporous
phate have been synthesized with a postsynthetic treatment silicas as hard templates.73a Several synthetic methods have
being used for preparation of the oxo phosphate materials. been developed to produce such materials. Potential applica-
Numerous methods were used to characterize these samples tions include catalysis, lithium ion rechargeable batteries,
including x-ray diffraction, nitrogen adsorption, extended x-ray adsorption, and gas sensors. This chapter reviews different
absorption fine structure, and TEM methods. These zirconia porous crystalline metal oxides. Recent studies have shown
mesoporous systems have hexagonal mesostructures with uni- that these types of materials can be used in many applications
formly sized pores and amorphous pore walls. The thermal such as photo-assisted catalysis. Ordered mesoporous rutile
stabilities of these two different materials are excellent, up to TiO2 and anatase TiO2 samples have been prepared with meso-
500  C. There is complete removal of surfactant during this porous silica SBA-15 as a hard template.73b Titanium nitrate
thermal treatment. This exceptional thermal stability as com- and titanium chloride solutions were used as precursors. The
pared to other porous transition-metal oxides prepared by rutile material prepared from nitrate solutions is crystalline
similar surfactant controlled synthesis is unique. Extensions and has small amounts of Si contaminants (Si/Ti ratio of
to mixed zirconium cerium oxide materials have been done 0.031). The mesoporous TiO2 anatase material prepared from
recently.71 Mesoporous phases of ceria (CeO2) and ceriazirconia chloride solutions is composed of nanosize crystals and has a
solid solutions of compositions up to 50% of Zr have been Si/Ti ratio of 0.18. The crystallinity of these materials and the
synthesized using a hard template or a replica method. The amount of silica contaminant depend on synthetic conditions
structures of the metal oxide replicas correspond to the silica in particular, the type of titanium precursor as well as the
precursors KIT-6 or SBA-15. When such replicas are used, uni- temperature of the synthesis. These mesoporous crystalline
form and homogeneous pore-size distributions are produced. TiO2 systems were characterized with a variety of methods
Such open porous structures allow efficient interactions with such as XRD, high-resolution TEM, and adsorption and
gaseous species via enhanced diffusivity and control of pore desorption with nitrogen. When SBA-15 was used as a hard
size. The final products were analyzed with several methods. template, mesoporous TiO2 having the rutile structure was
164 Porous Metals and Metal Oxides

formed. A higher lithium ion insertion capability was observed involves formation of surface species such as C(N), C(NO),
for the SBA-15 template than with mesoporous TiO2 templated and C(O2). NO reduction and carbon matrix gasification occur
with KIT-6-perhaps due to a larger surface area for the SBA-15 simultaneously.
templated material. The mesoporous anatase TiO2/SiO2 com- Electrochromic materials consisting of porous transition-
posite has a higher photoactivity than bulk TiO2 or TiO2 metal oxide thin films have opened up new possibilities in the
loaded SBA-15 in the bleaching methylene blue. construction of working devices.77 Tungsten oxides are some of
the most promising materials that are used in electrochromic
systems. The synthesis of mixed mesoporous and macroporous
5.07.5.3 Macroporous Materials
WO3 thin films has been done by using tungstic acid as a
Macroporous materials have received limited attention in the precursor and organically modified silane as a templating
open literature. Organicinorganic hybrid microstructures agent. Nanosize crystalline monoclinic tungsten oxide having
have been made by the use of chitosan biopolymers to coor- crystallite sizes of about 16 nm was made by calcining films at
dinate vanadium, tungsten, and molybdenum metallic 500  C. After this calcination, the combined mesoporous/
species.74 The control of mineralization was important in this macroporous structure is retained. An electrochromic device
system. These materials were dried using supercritical methods was made of the mesoporous/macroporous WO3 thin film
and allowed dispersion of the gel to remain. This led to forma- that shows an asymmetric response. The electrochromic device
tion of macroporous materials that have surface areas from 253 was characterized with micro-Raman spectroscopy, SEM, TEM,
to 278 m2 g1. These materials were used for catalytic oxidation and XRD. Micro-Raman and XRD experiments were used to
of cinamylalcohol in air at low temperature. High activity was study intercalation and de-intercalation of lithium as a function
believed to be due to the redox species being entangled within of the applied voltage. The mesoporous/macroporous WO3 film
the fibrillar network of the polysaccharide aerogels. The super- is monoclinic before lithium intercalation. After intercalation
critical drying process led to formation of highly porous mate- the structure changes to higher symmetry and a tetragonal
rials with tunable chemical properties. phase. After complete de-intercalation these phase transitions
A review of general methods for the preparation of mesopor- were reversed and the monoclinic WO3 is reformed. Optical
ous and macroporous structured single and mixed metal oxides studies show that the mesoporous/macroporous monoclinic
has been summarized.75 Hydrothermal methods are one of the WO3 thin film can be used in electrochromic devices that
major ways to make such mesoporous systems that have high show a high color contrast during coloration and bleaching.
surface areas and high thermal stability. A self-rising approach Macroporous transition-metal oxides having various compo-
is discussed that affords macroporous transition-metal oxides sitions such as CuO, NiO, CoO, Mn2O3, Cr2O3, and ZnO were
that have long-range order, low filled density, and high yield synthesized and used as catalysts for several different organic
of product. transformations.78 These reactions include N-formylation, N-
Copper and cobalt-doped carbon aerogels can be obtained acylation, O-acylation, and FriedelCraft acylation under
from the polycondensation of resorcinol and formaldehyde.76 solvent-free conditions in good yields. Five macroporous
These materials were studied for NO reduction. Interactions of transition-metal oxides and zinc oxide were used as efficient
NO and carbon were studied with temperature-programmed environmentally friendly heterogeneous catalysts for these
surface reaction (TPSR) conditions and by in situ FTIR adsorp- organic reactions. The reaction conditions involve a simple,
tion studies. Metal-doped carbons showed higher activity for solvent-free protocol. The process is easy to operate, has a low
NO conversion on the order of 80% at 450  C than free metal cost for the catalyst, uses mild, clean reaction conditions, has high
carbon systems. The detected products are N2, CO, and CO2. yields, and is a green method. Due to the presence of large
The conversion into N2 is much lower than total NO conver- internal surface area and pore volume, porous metal oxides
sion, suggesting that some nitrogen compounds are still allow control over the diffusion of reactants and products into
located on the carbon surface. The metal species present in and out of the porous medium. The large macroporosity allows
carbon aerogels are active for the dissociation of NO and for formation of large catalytic intermediates. The type of metal oxide
the transfer of oxygen from the oxidized sites on the mesopor- and type of reaction being catalyzed dictate the amount of catalyst
ous catalysts to the carbon matrix. The reaction mechanism that needs to be used. In the four reactions of N-formylation, N-
depends on reaction parameters such as the temperature and acylation, O-acylation, and FriedelCraft acylation, a reduction in
contact times. Surface complexes of type C(N), C(NO), and C the yield of product was observed when the amount of catalyst
(O2) are observed by FTIR methods. A high NO conversion rate was increased. Increasing the amount of catalyst beyond an opti-
requires metal cations that catalyze the decomposition of NO mal value leads to aggregation of the clusters. That in turn leads to
into N2, CO, and CO2 as final products. Micropores are initial a reduction in the effective internal surface area and pore volume
reaction sites that lead to the opening and creation of other of the catalyst. This of course leads to a large decrease in catalytic
pores. The ability to undergo redox cycling promotes the best activity. Many of the catalysts were active in most of the reactions.
catalytic performance of copper-doped carbon aerogels. Car- Only macroporous CoO and Cr2O3 materials showed significant
bon aerogels doped with transition metals are very active for activity for FriedelCraft acylation.
NO reduction in the absence of oxygen. The high activity and
selectivity of the Cu-doped catalyst for reduction of NO into N2
depend on the capacity for undergoing progressive cycles of 5.07.6 Applications of Porous Metal Oxides
NO oxidation and reduction with carbon. The carbon matrix
also has some limited catalytic activity. The reaction mecha- Several applications have already been mentioned throughout
nism was proposed to be dependent on temperature and this chapter; besides the more common adsorption, catalytic,
Porous Metals and Metal Oxides 165

and sensor applications, some more unique or recent applica- of the systems that have been produced include mesoporous
tions are discussed in this section. A template-assisted solution- silica and titania arrays that are on the order of 250 nm.
phase synthesis was developed to prepare 2-line ferrihydrate These confined mesostructures can be used as templates for
(2LFh) as a partially dehydroxylated material that has accessible electrochemical deposition of metals and metal oxides. Prepa-
mesopores.79 The readily accessible and reactive surface-defect ration of self-assembled inorganic thin films with different
sites lead to use of this material for elimination of acetaldehyde morphologies at various scales is a goal of researchers. New
(CH3CHO), which is a noxious gas found in both indoor and materials such as hybrid inorganic/organic solar cells, novel
outdoor atmospheres, at faster rates than over several iron valve materials, and others have been produced using such
oxides. This research exploited the highly desirable physico- strategies. Metal wires, semiconducting organic polymers, and
chemical characteristics of ferrihydrate for air purification. a host of other systems can be prepared by using such ordered
Both the mesoporous structure and the physico-chemical char- materials and removing templates.
acteristics of the ferrihydrate phase allowed high activity at room Continuous-flow syntheses are becoming more common.
temperature because surface water was minimized. This work 1D transition-metal oxide nanostructures and their integration
may provide insight for design of highly active cheap into hierarchical structures is a difficult task. Nonthermal
ferrihydrate-based composite materials for rapid removal and continuous-flow methods were used for the preparation of
decomposition of different types of noxious gases present in the microspheres of g-MnO2 and CeO2.82 Microspheres has been
atmosphere under ambient conditions. developed. Surface areas of these g-MnO2 materials were 240,
Highly ordered mesoporous NiO systems have been made 98, and 87 m2 g1 and for CeO2 microspheres were 1 m2 g1.
by a nanocasting method that uses mesoporous silica KIT-6 as Characterization of the materials was done with XRD, IR,
the hard template.80 These mesoporous NiO particles were elemental analyses, nitrogen adsorption, SEM, TEM, and
characterized by several methods including small-angle x-ray TGAs. The g-MnO2 systems were active in the catalytic oxida-
diffraction, nitrogen adsorption/desorption, and TEM experi- tion of a-methyl styrene. This study developed a new route for
ments. The mesoporous NiO has an ordered symmetric mesos- preparation of crystalline transition-metal and lanthanum
tructure and a high surface area of 96 m2 g1. These mesoporous oxide nanostructures under nonthermal and atmospheric con-
NiO materials were fabricated as anodes for lithium ion batte- ditions. Extensions to other transition-metal oxide systems
ries. Faster lithium intercalation kinetics were observed for this such as ZnO and CoOOH may be possible.
mesoporous material than bulk NiO. A specific capacity of Water oxidation to oxygen can provide the electrons needed
680 mAh g1 at 0.1  C for this mesoporous NiO material was for the reduction of carbon dioxide by sunlight to liquid trans-
stable for at least after 50 cycles. Commercial bulk NiO had a portation fuels by artificial photosynthetic processes. This is
lower specific capacity of 188 mAh g1. The discharge capacity important for solar photocatalysis and the generation of clean
of the mesoporous NiO was 515 mAh g1, which is significantly fuels. The catalyst needs to have a low overpotential, excellent
high for applications such as high-power lithium ion batteries. reaction kinetics, and be inexpensive and simple. The high
The synthesis of self-assembled surfactantmesophase tem- photon flux at high solar intensity is also an issue to be dealt
plated films can be accomplished with a solgel route.81 The with. The catalyst needs to be stable under the demanding
formation of metal oxide films using this method has become water oxidation conditions. Cobalt oxide and manganese
a highly active area of research. The process parameters need to oxide materials have provided impetus and hope that such
be carefully designed in order to successfully synthesize these systems might be achievable.83 Methods that involve nanos-
materials. Control of pore orientation can be done via confine- tructuring of the surface and incorporation into supporting
ment or by surface modification. Pore alignment inside a 1D silica scaffolds have produced active and stable water oxidation
template can be done within the 200-nm channel diameters of catalysts. Operation under mild conditions of temperature and
an anodic alumina membrane. The self-assembled nanosize pH is also a requirement. These manganese and cobalt oxide
particles need to be smaller than the diameter and are typically catalysts are oxygen-evolving materials that are cheap, operate
310 nm. When the size of the confinement is similar to that of under mild conditions, have low overpotentials, and have
the micelle, new nanostructure morphologies are observed. decent rates. Systems of most importance are nanosize Co3O4
Pluronic P123 surfactant in silica mesophases were self- and Mn oxide mixed-valent species. Mesoporous silica scaf-
assembled inside anodic alumina membranes that have pore folds allow these catalysts to have very high densities of surface
diameters that are varied between <20 and 80 nm. Coiled metal sites per projected area. The mesoporous silica gives
channels and discrete cage structures were found at small stability for dispersion of these small clusters. Turnover fre-
membrane sizes. Stacked doughnut, single helices, or double quencies per projected area that can keep up with the high
helices that are chiral can be prepared. photon flux at high solar intensity are available with such
Nanoscale morphologies are important building blocks to catalysts. Coreshell geometries may be important for such
control during synthesis and by complete characterization after devices. A key factor is that such catalysts need to catalyze
synthesis. Many techniques have been used for patterning of multielectron transfers in such reactions. Other competing
such materials such as ink jet printing, light, micromolding, dip- systems include cobalt phosphate solutions, mixed calcium
pen lithography, and other methods. Thin-film inorganic metal manganese oxide clusters, and polyoxometallate species.
oxide mesoporous patterns are becoming more common these Photo-assisted catalytic oxidation of water to oxygen is a
days. UV radiation to remove the surfactant has been used; complicated process and difficult to drive. Visible light can be
ozone can be used to treat surfaces via chemical etching, electron used to drive O2 evolution with aqueous suspensions of Mn
beam lithography, mechanical polishing, and other methods. oxide/KIT-6 catalysts.84 These materials mimic homogeneous
Masks are important for selective deposition and etching. Some catalysts and biological systems. Mass spectrometric analysis
166 Porous Metals and Metal Oxides

was used to determine oxygen concentrations. Sensitizers such as XRD, TGAs, and TEM. The desired fatty acid methyl ester
[Ru(bpy)3]Cl26H2O were used. Micron-sized Mn oxide particles (FAME) product has yields that differ with different amounts
of MnO2, Mn2O3, or Mn3O4 were studied. Mildly acidic condi- of catalyst that are used. Catalyst loadings of 1 wt% catalyst can
tions are needed since the sensitizer can decompose under very be used in the reaction to obtain 95% FAME yield under mild
acidic conditions. Long-term experiments with Mn oxide/KIT-6 reaction conditions. The catalysts are active after storage of the
catalysts show oxygen yields that are stable in time. x-Ray absorp- catalyst in argon for a month. No catalyst leaching into the
tion near-edge spectroscopy experiments were done to show that products was observed based on elemental analyses. The Zn/La
the oxidation of the manganese remained stable throughout the oxide catalyst has a higher reaction rate than the homogeneous
catalytic oxidation. These experiments are done at room temper- KOH catalysts when activated with microwave irradiation.
ature and at a pH of 5.8. The high surface area of the silica These results suggest that industrial applications of the synthe-
support is important for dispersing the manganese oxide clusters. sized ZnO/La2O2CO3 might be possible for rapid biodiesel
Surface restructuring may be important during the process. production. Microwave treatment allows very short reaction
Fuel cell applications are another area where microporous, times for biodiesel production.
mesoporous, and macroporous materials could be exploited. Binary copper microporous and mesoporous manganese
Microbial fuel cells with multianodes/cathodes with 12 anodes oxides were prepared with novel redox methods and their
and 12 cathodes were developed to harvest electric power during catalytic activity for CO oxidation at ambient temperature
treatment of domestic wastewater.85 The power density of these was evaluated.87 The catalytic activity of these mixed pore
fuel cell systems increased from 300 to 380 mW m2 in the materials was found to be high. The catalytic data were com-
range of the organic loading rates of 0.190.66 kg m3 day1. pared to similar catalytic with commercial Hopcalite catalysts
The microbial fuel cells achieved 80% of contaminant removal and the activities are excellent for the binary copper-doped
at the hydraulic retention time of 20 h. The contaminant manganese oxide catalysts. The most active catalysts were able
removal decreased to 66% at a hydraulic retention time of 5 h. to completely oxidize CO to CO2 at ambient temperature.
Metal-doped microporous and mesoporous manganese dioxide A decrease in catalytic activity in time is most likely due to
cathodes were developed to replace the costly platinum cath- carbon dioxide retention. The catalysts were also deactivated
odes and exhibited higher power density than Pt-based systems. by moisture but expelling water at moderate temperatures via
Cu-doped manganese oxide (cryptomelane structure) cathodes heating easily restored their catalytic activity. The catalysts were
produced 465 mW m2 and Co-doped manganese oxide cath- characterized by several methods such as BET surface area and
odes produced 500 mW m2. Cathode fouling of the precipita- pore-size distribution experiments, field-emission SEM, TEM,
tion of calcium and sodium led to a decrease in the power EDX analyses, XPS, TPD, and XRD. The optimum copper load-
density from 400 to 150 mW m2. There was an increase in ing was shown to be about 9% of the manganese content.
internal resistance from 175 to 225 O in these microbial fuel These copper manganese oxides were successfully synthesized
cells. In addition, these microbial fuel cells were used to study using a novel redox method and their excellent catalytic activity
power generation and contaminant removal at the pilot-scale for CO oxidation at ambient temperature was evaluated. The
level by treating real wastewater in a continuous mode. The redox method, which involves titration of various oxidation
performance of the pilot-scale systems was evaluated in terms states and measurement of the resultant oxidation states by
of several parameters such as power density, removal of nutri- potentiometric titrations and x-ray absorption spectroscopy,
ents, solids removal, and cathode fouling. The increase in the allowed for the synthesis of amorphous catalysts with high
electrode numbers in these microbial fuel cells led to higher surface areas and high catalytic performance. Very often amor-
power generation, which is promising for integrating multiple phous materials of these types of compositions are more active
electrodes to enhance power generation in such fuel cell sys- than crystalline materials since surface areas are typically
tems. Contaminant removal efficiencies varied with hydraulic higher. The synthesized catalysts have several potential appli-
retention times. The microbial fuel cells had a removal of 30% cations in areas such as respiratory protection systems. Opti-
nitrogen due to the nitrogen uptake by biomass in these sys- mization of these catalysts was done by compositional
tems, but was not effective for removal of phosphorous. Finally, variation and by doping. Many of these latter examples have
cathode fouling was found to occur after several weeks of oper- involved combined microporous and mesoporous materials.
ation. This fouling occurred on the cathodes and was caused by If micropores and mesopores are well connected, this can
the deposition of calcium and sodium. markedly enhance mass transport of reagent and products lead-
Biodiesel production from methanol and oil generally uses ing to faster rates of reaction. Many of these examples also
homogeneous catalytic processes. Homogeneous catalysts are suggest that like biological systems mixed valency is important.
difficult to separate from reactants and products. In addition, The high activity of many amorphous systems which are more
in these transesterification reactions soaps can form which can readily characterized these days and more active than crystalline
impede the process. Therefore, the search for solid-state mate- counterparts in photo-assisted water oxidation and small-
rials with high catalytic activities and with no leaching into the molecule oxidation may be due to the similarity or closeness
reaction medium is a key step in the reduction of cost in the of amorphous systems to homogeneous-based catalysts.
production of biodiesel fuel. A high biodiesel yield (>95%) in
less than 5 min under mild reaction conditions (<100  C) on a
ZnO/La2O2CO3 heterogeneous catalyst, showing no catalyst 5.07.7 Conclusion
leaching into the reaction medium, has been reported.86
ZnO/La2O2CO3 catalysts were prepared by a co-precipitation This chapter focuses on the major developments in porous
method and characterized by several techniques including metal and metal oxide systems that have been published in
Porous Metals and Metal Oxides 167

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2.01 Transition-Metal Perovskites
AM Abakumov, University of Antwerp, Antwerp, Belgium
AA Tsirlin, Max Planck Institute for Chemical Physics of Solids, Dresden, Germany
EV Antipov, Lomonosov Moscow State University, Moscow, Russia
2013 Elsevier Ltd. All rights reserved.

2.01.1 Introduction 1
2.01.2 Cooperative Octahedral Tilting Distortions in Perovskites 2
2.01.3 Lone-Pair-Driven Instabilities in Perovskites 4
2.01.4 Electronic Instabilities in Perovskites 6
2.01.4.1 Polar Distortions in Perovskites Based on d0 B Cations 6
2.01.4.2 JahnTeller Distortions and Orbital Ordering 9
2.01.4.3 Charge Instabilities 14
2.01.4.4 Instabilities Related to the Spin State and Magnetism 16
2.01.5 Ordering Phenomena at Cation and Anion Sublattices of Perovskites 16
2.01.5.1 B-Site Ordering 16
2.01.5.2 Noncooperative Octahedral Tilting in 1:1 Ordered A2BB0 O6 Perovskites and A2BB0 F6 Elpasolites 19
2.01.5.3 A-Site Ordering 21
2.01.5.4 Ordering of Anion Vacancies in Perovskites 22
2.01.5.5 Coupled Cation and Anion-Vacancy Ordering 24
2.01.6 Aperiodic Order in Perovskites 26
2.01.7 Mixed-Anion Perovskites: Oxynitrides and Oxyfluorides 29
2.01.8 Conclusion 32
References 34

2.01.1 Introduction cations at the same site is one of the main approaches to a
deliberate modification of chemical and physical properties of
The perovskite crystal structure is one of the most important a perovskite material. Ordered cation arrangements in perov-
inorganic structures, thanks to its high relevance in a variety of skites and the interplay between the cation ordering and octa-
modern technologies, including high-critical temperature (Tc) hedral tilting are also discussed, with particular attention to the
superconductors, colossal magnetoresistant and other magnetic novel noncooperative tilting distortion mode of the perovskite
materials, mixed electronic and ionic conductors for applica- framework.
tions in fuel cells and oxygen separation membranes, materials We devote significant attention to anion-deficient perov-
for heterogeneous catalysis in oil industry, ferroelectrics, and skites ABX3d showing a wide range of anion nonstoichiometry
microwave ceramics. A salient feature of the perovskite structure (up to d 1). In anion-deficient perovskites, the robust anion-
is its high flexibility toward variations in the chemical compo- vacancy ordering is favored for B cations preferring the stable
sition, and the ability to accommodate a wide range of elements. local environment with the coordination number less than 6
Thousands of perovskite-type compounds have been already (e.g., tetragonal pyramid, square, tetrahedron, or even dumb-
prepared, and more will be discovered in the near future. bell) according to peculiarities of the electronic structure. The
The mineral perovskite CaTiO3 was discovered by ordering of anion vacancies is often coupled to the A and/or
G. Rose in 1839 in the Ural Mountains and named after the B-cation ordering, thus triggering the formation of various
Russian count Lev Perovskii. The ideal perovskite ABX3 struc- structures with reduced dimensionality. However, if the anion
ture (Figure 1) has cubic symmetry. It is conveniently repre- deficiency is present in a perovskite with the lone-pair A cation,
sented as a three-dimensional (3D) isotropic framework of such as Pb2 and Bi3, a new class of perovskites with crystal-
corner-sharing BX6 octahedra that form cubooctahedral cavi- lographic shear (CS) planes emerges. Although CS planes were
ties accommodating the large A cations. In the cubic perovskite generally considered forbidden structural elements in perov-
structure the AX and BX interatomic distances (2dBX dAX) skites, this type of ordered planar defects has been recently
are congruent, although significant deviations from this ideal found in the anion-deficient transition-metal perovskites with
ratio can also be tolerated at the cost of geometrical distortions. the Pb2 and Bi3 cations, as discussed further in this chapter.
The most typical distortion, cooperative tilts of the BX6 octahe- Recently, a very unusual square coordination was found for the
dra, is described in the first part of this chapter. Fe2 cation in the SrFeO2 compound prepared by a soft-
This chapter largely focuses on perovskites inheriting the chemistry route at low temperatures. This finding puts forward
arrangement of the A and B sites from the parent ABX3 struc- the new approach of the kinetic rather than thermodynamic
ture. Both A and B positions can be occupied by single cations, stabilization of new perovskite-type structures. It may trigger
or by different chemical species having distinct formal charges, new studies and substantially expand the list of anion-deficient
ionic radii, and coordination numbers. The mixing of different perovskites with the unusual coordination environment of

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00201-1 1


2 Transition-Metal Perovskites

goal of the present chapter is to give an outline of recent


research on transition-metal perovskites, with a focus on their
fascinating and diverse crystal chemistry that underlies the
variable and technologically important chemical and physical
properties.

2.01.2 Cooperative Octahedral Tilting Distortions in


Perovskites

-A -B -X The 3D framework of corner-sharing octahedra in the perov-


skite structure is a very flexible construction. The ability of this
Figure 1 The crystal structure of perovskite ABX3. framework to sustain distortions due to rotations of the octa-
hedral units, or their deformations, or both together, without
losing the corner-sharing connectivity, allows the perovskite
transition-metal cations. For the review of the recent progress in structure to accommodate a very wide range of cations with
this field, the reader is referred to Chapter 2.15. diverse size, formal charge, and electronic properties. Crystal-
The last part of this chapter deals with mixed-anion perov- lographic aspects of the distortions have been widely discussed
skites, including oxyfluorides and oxynitrides. In these com- in the literature starting from pioneering works by Glazer2 and
pounds, the kinetic stabilization is extremely important. Megaw,3 and developed nowadays toward a rigorous group
Moreover, the formation of perovskites with the ordered or symmetry analysis for different types of distortions and their
disordered anion patterns can be controlled by a proper selec- combinations. The crystallographic concepts and the specific
tion of the synthesis route. language behind the distorted perovskites are important for
The perovskite family can be greatly expanded by preparing understanding the structures, chemical bonding, and physical
layered and/or intergrowth structures. The perovskite structure properties of these compounds and they are briefly summa-
can be seen as the cubic close-packed structure of the mixed rized here.
cationanion AX3 layers alternating along the threefold axes The most common type of perovskite structure distortion
(body diagonal) of the cubic unit cell, with of the octahedral can be intuitively understood from simple geometrical consid-
cavities formed exclusively by the X anions. These cavities are erations. In the ideal cubic ABX3 perovskite, the BX and AX
filled by the small B cations. For large A cations, different bond lengths must obey the d(AX) 2d(BX) p relation that
packings of the (AX3) layers can occur, thus increasing the also can be expressed as t (RX RA)/[ 2(RX RB)], t 1,
number of possible structures enormously, because a number where RA, RB, and RX are ionic radii of A, B, and X, respectively.
of such packings is infinite. These structures are known as hex- The tolerance factor t was first introduced by Goldshmidt,4
agonal polytypes of the perovskite. They feature the BX6 octa- who calculated the optimal size of the A cation by considering
hedra sharing both corners and faces, in contrast to the cubic the structure as a close packing of atomic spheres. However,
perovskite showing the corner-sharing connections only. This if the ionic radius of the A cation is smaller than optimal
broad field is, however, beyond the scope of the present chapter. (t < 1), the perovskite structure adjusts the first coordination
The lattice parameters of certain perovskites can match those sphere of this cation at the cost of a deformation in the octa-
of other simple inorganic structures, such as rock salt or calcium hedral framework. In a first approximation, this deformation
difluoride. This match facilitates the formation of so-called can be viewed as a rotation (or tilt) of rigid BO6 octahedra
intergrowth structures, where slabs of different structures alter- around one, two, or all three unit cell axes of the parent cubic
nate along one of the crystallographic directions. The interest perovskite structure (or around the fourfold symmetry axes of
in the perovskite-based intergrowth structures has drastically the BX6 octahedron). The deformation of the BX6 octahedra is
increased during the last 30 years, mainly inspired by the assumed to be small in comparison with the magnitude of
discovery of superconductivity in Cu-based complex oxides. atomic displacements introduced by the rotation.
The intergrowth structures form different homologous series of The octahedra do not behave independently, because they
inorganic compounds. For example, the RuddlesdenPopper are linked into a framework by common corners. The require-
series with the general formula An1BnO3n1 includes a perov- ment to maintain the corner-sharing connectivity restricts the
skite slab of variable thickness sandwiched between the rock-salt amount of possible tilting patterns. In order to enumerate such
bilayered blocks. Perovskite-related intergrowth phases are patterns (or tilt systems), Glazer introduced a special notation,
described in detail in Chapter 2.03. with the rotations of the octahedra represented by a symbol
Due to space limitation we are not able to review all the consisting of three positions associated to three Cartesian axes
aspects of crystallography and crystal chemistry of the perovskite- [100], [010], and [001]. Every position contains a letter a, b, or c
related materials. Perovskite-related structures, which are out and a superscript symbol 0, , or . Equal letters in different
of scope of this chapter, are comprehensively reviewed by positions denote equal tilt angles around the corresponding
Mitchell.1 axes. The superscript symbol 0 indicates the absence of the
Recent discoveries of new structure types and synthesis tilt. The superscript symbol stands for an in-phase tilt of
routes, as well as new exciting properties resulting from various two neighboring octahedra along the tilt axis, whereas the
electronic instabilities, suggest that the perovskite structure is symbol  stands for an out-of-phase tilt (Figure 2). Thus, the
indeed an inexhaustible source of new materials. The main undistorted cubic perovskite is described by the a0a0a0 tilt
Transition-Metal Perovskites 3

GdFeO3 NdAlO3

bp bp

ap ap

a0a0c+ a0a0c
0 0 0 0 
Figure 2 In-phase (a a c ) and out-of-phase (a a c ) a+bb aaa
single-component tilt systems.
Figure 4 A-site coordination environment in the abb (GdFeO3) and
aaa (NdAlO3) tilt systems. The A cations and oxygen atoms are
shown as yellow and blue spheres, respectively. Short, medium, and long
bonds are shown in brown, green, and cyan colors, respectively. The
NdAlO3 GdFeO3 bond lengths for GdFeO3 are: 2.2652.382 A (short), 2.822 A (medium),
and 3.1923.481 A (long). The bond lengths for NdAlO3 are: 2.386 A
(short), 2.659 A (medium), and 2.936 A (long).

This way, a list of subgroups of Pm3m for these irreps is


obtained. The list of the 15 tilt systems, corresponding space
groups, perovskite subcell-to-supercell transformation matri-
ces, and the atomic positions in the supercell are given in
Appendix. Note that the tilt systems featuring a combination
of in-phase and antiphase tilts around the same axis (which
results in unequal tilt magnitudes of the octahedra along this
axis) are not included in this list. The symmetry analysis in-
cluding such tilt systems has been performed by Aleksandrov
and Bartolome.9
aaa a+bb The driving forces stabilizing the tilting distortion of the
  
Figure 3 The crystal structures of NdAlO3 (a a a tilt system) and perovskite structure can be understood from a simple ionic
GdFeO3 (abb tilt system). model. Although in the transition-metal perovskites the
bonds between the transition-metal cations and the X anion
are far from being purely ionic and have always a significant
degree of covalency, the bonds between electropositive A cat-
system. Most common tilt systems occurring among the ions (alkali, alkali-earth, and rare-earth metals) and the X
perovskite-like compounds are aaa (NdAlO3 structure anion can be considered as substantially ionic. The tilting
type) and abb (GdFeO3 structure type) (Figure 3). distortion does not noticeably affect the first coordination
The octahedral tilt is, of course, impossible within the cubic sphere of the B cations, but alters significantly the first coordi-
perovskite unit cell with the Pm3m space symmetry. Therefore, nation sphere of the A cations. Some anions move closer to the
the tilting distortion leads to an increase in the unit cell volume A cation, while others move away from it, out of the first
and a symmetry reduction. Glazer defined 23 possible tilt coordination sphere. This way, 12 equivalent AX interatomic
systems in perovskites and determined their space symmetries. distances in the AX12 cuboctahedron are split into several
A similar analysis was independently performed by Ale- groups.
ksandrov et al.5 Their ideas have been later expanded by In the distorted perovskites with the most common tilt
Woodward.6 Howard and Stokes performed a group-theory systems aaa and abb (Figure 4), the A-site coordination
analysis of the tilt systems in perovskites, thus reducing the environments are represented by three short six medium
amount of unique tilt systems from 23 to 15.7 Considering three long AX bonds and six short two medium four long
each tilt system as a linear combination of six basic tilt com- AX bonds, respectively, where the long AX separations can
ponents, ab0b0, b0ab0, b0b0a, ab0b0, b0ab0, and b0b0a, be considered as basically nonbonding. Woodward estimated
Howard and Stokes found that the coefficients of this linear the lattice energy of the perovskites with different tilt systems
combination span a reducible representation of the Pm3m by taking into account Coulomb attraction (Madelung energy)
space group (the atoms A, B, and X are at 12 , 12 , 12 (Wyckoff and noncoulombic short-range repulsion.10 The lowest energy
position 1b), 0,0,0 (1a), and 12, 0, 0 (3d), respectively), consist- was found for the aaa and abb tilt systems that are most
ing of two irreducible representations (irreps) M3 and R4 frequently observed among perovskites. The aaa system
associated with the in-phase and out-of-phase basic tilts, re- maximizes both Coulomb and repulsive interactions because
spectively (here, the notations of Miller and Love are used8). of three short AX distances that cannot be relaxed due to a
4 Transition-Metal Perovskites

s
XN 
displacement of the A cation in a high-symmetry 6a site of the 2
Vi, f  Vi, c
R3c space group (see Appendix). Thus, this tilt system should GII i1

be the most favorable for highly charged A cations, such as N


trivalent rare-earth metals (large Coulomb interaction) and where Vi,f and Vi,c are the formal valences and calculated BVSs
moderately small tilting distortion corresponding to for the ion i, respectively, and N is a number of cations in the
0.975 < t < 1. asymmetric unit.19 The SPuDS method is proven to be accurate
At t < 0.975, the abb tilt system becomes more stable, for the ABX3 perovskites and can be also extended to the
because the local A-site symmetry (site 4c in Pnma space group) A2BB0 X6 ordered double perovskites (see Section 2.01.5.1).20
allows the repulsive forces to be relieved by a displacement of Many transition-metal perovskites reveal an intricate inter-
the A cation. Covalency of the AX bonding seems to be of play of the tilting distortions and deformations of the BX6
secondary importance for the competition between the tilt octahedra. Since deformations of the octahedra originate
systems. Woodward qualitatively demonstrated that the short- from electronic effects on the B site, such combined distortions
ening of the AX interatomic distances increases the AX are considered in Section 2.01.4.2.
orbital overlap, while the modified symmetry of the coordina-
tion environment of the A cation may significantly reduce the
participation of certain orbitals of the A cation in the covalent
bonding with the X anion.10 In the aaa tilt system, three 2.01.3 Lone-Pair-Driven Instabilities in Perovskites
closest anions form a triangle around the A cation, and the
orbitals of the A cation, which are orthogonal to the plane of Another type of geometrical instabilities in perovskites is a distor-
this triangle, would have almost zero overlap with the tion driven by a lone-pair cation. The cations having an ns2 lone
p-orbitals of the anions, thus being nearly excluded from pair are abundant, yet only Pb2 and Bi3 form ABX3 perovskites
covalent AX interaction. For the optimal AX orbital overlap, with a transition metal on the B site. The typical effect of the lone-
the abb tilt system is more favorable because of six anions pair cation is the displacement from the ideal position at the
effectively coordinating the A cation. This could be a possible center of the cubooctahedron, and the ensuing reduction in the
reason why the GdFeO3-type structure is preferred for relatively coordination number from 12 to 78. The BVS is maintained by
electronegative A cations, such as Ca2, showing a large cova- shortened AO bonds, whereas the local coordination environ-
lency of the AX bonds.11 Ab initio calculations for LaTiO3 ment of the A cation becomes strongly asymmetric. This feature
demonstrated that the GdFeO3-type distortion is partly driven distinguishes the lone-pair-driven distortions from the conven-
by the covalent bonding due to s-overlap between occupied tional tilting distortions discussed above (Section 2.01.2). While
oxygen p states and empty A-cation d states.12,13 The effect of the small A cation without the lone pair remains nearly at the
the BX covalent bonding on the relative energies of different center of the cubooctahedral cage, the lone-pair cation shows a
tilt systems is quite weak and rather concerns the energy dif- sizable displacement and a strong tendency for the asymmetric
ference between the distorted structure and its cubic a0a0a0 environment. Generally, the lone-pair-driven distortions are not
prototype. For the transition-metal perovskites, the p-bonding directly coupled to the octahedral tilting and may either precede
along the BXB chain is an additional factor stabilizing the or follow them. The lone-pair-driven distortions are also present
undistorted cubic structure. The effect of this stabilization de- in those perovskite structures that are not prone to other geomet-
pends on the spatial extent of the d-orbitals of the transition rical instabilities.
metal, which is crucial for an effective p-overlap with the The basic features of the lone-pair-driven distortions are as
p-orbitals of the anions. It is also sensitive to the filling of the follows:
p* antibonding band predominantly formed by t2g orbitals of
(i) at ambient pressure and room temperature, sizable dis-
the transition metal.
placements of the lone-pair A cations are generally
The ionic model behind the octahedral tilting distortion in
observed;
perovskites can be expressed quantitatively using a bond
(ii) the lone-pair distortion may be superimposed on a tilting
valence sum (BVS) concept. For a given MXn coordination
distortion, and generally sets in/disappears upon dispa-
polyhedron, the sum of n individual bond valences
rate phase transitions; and
s er0 r =B (r is the BX distance, and r0 and B are empirical
(iii) high temperature/high pressure tend to suppress the lone-
tabulated constants) should match the formal oxidation state
pair distortions.
of the cation.1416 The algorithm of predicting the perovskite
structure distortion, as implemented in the SPuDS program,17 Intuitively, the asymmetric local environment can be un-
is based on the calculation of unit cell dimensions and vari- derstood as the formation of a void accommodating the 6s2
able atomic coordinates from the BX bond distances, octa- lone pair. The microscopic picture is, however, quite different.
hedral tilt angle, and the positional parameters of the A The 6s2 states of the lone-pair cations are not inactive, but
cations.18 The BX distances for the rigid BX6 octahedra and rather mix with p states of the ligand, and it is this mixing
the optimum tilt angle are calculated using BVS taking into that causes the shortening of the bonds and the A-cation
account CN 6 for the B cation, CN 6 for the X anion displacement.21,22 Instead of being tucked into the void, the
(2B 4A), and CN 12 for the A cation. The optimized struc- 6s2 electrons strongly hybridize with the ligand states and gain
ture corresponds to a minimal difference between the calcu- energy by creating short bonds to the ligands. An important
lated BVSs and the formal valence of each ion. The relative implication of this mechanism is the remarkable sensitivity
structure stability is measured by the global instability index of the sterical activity to the electronic structure of the ligand.
(GII), expressed as For example, the lone-pair-driven distortions are very
Transition-Metal Perovskites 5

pronounced in oxides, but strongly suppressed in sulfides, arise and form an additional superstructure. The polarity of the
where the 3p states of sulfur only weakly mix with the cation structure depends on whether the Bi displacements are arranged
6s2 states.23 Since oxygen is the typical ligand in transition- in a parallel (ferroelectric) or an antiparallel (antiferroelectric)
metal perovskites, strong geometrical distortions and low- manner (Figure 6). Both ferroelectric and antiferroelectric struc-
symmetry structures are generally observed. tures can be stabilized. BiScO3 (t 0.876)28 and BiCrO3
Combining the lone-pair A cation with most of the (t 0.931)36 are antiferroelectric (space group C2/c), BiFeO3 is
transition-metal B cations in the perovskite structure is a chal- ferroelectric (space group R3c),42 whereas BiMnO3 demonstrates
lenging task due to the metastable nature of the target com- a subtle balance of ferroelectric and antiferroelectric instabilities.
pounds. The low thermodynamic stability, which is likely The peculiar behavior of this compound is related to the coexis-
caused by the strong geometrical distortion, is mitigated under tence of the lone-pair distortion and orbital degrees of freedom
high pressure, where structures with higher symmetries are of Mn3 (see Section 2.01.4.2). The structure determined from
formed. Indeed, most Pb- and Bi-based perovskites can only neutron powder diffraction is centrosymmetric,4345 but local
be prepared by solid-state synthesis under high pressure.2428 studies based on transmission electron microscopy and pair
Interest in such compounds is largely motivated by the polar distribution function analysis indicate the lower C2 symmetry
nature of the lone-pair-driven instabilities. The implications of of the long-range structure and even signatures of the short-range
this effect are discussed later in this section. order with P2 symmetry.46,47 These weak distortions induce the
The lone-pair-driven distortions are most easy to follow in ferroelectric response of BiMnO3.37,48 Additionally, a series
perovskites with a negligible size mismatch between the A and B of intricate oxygen-excess49,50 and oxygen-deficient51 phases
cations (t = 1). For systems with the tolerance factor close to BiMnO3d has been reported.
unity, tilting distortions do not occur, and the effect of the lone- In contrast to Bi-based compounds, Pb-containing perov-
pair cation is most tangible. The displacement of the A cations skites with low tolerance factors show the simultaneous onset
inevitably changes the local environment of the B cation that of the octahedral tilting and ordered lone-pair-driven distortions.
can further induce its own instability. For example, PbTiO3 Both PbZrO3 (t 0.967)5254 and PbHfO3 (t 0.969)55 undergo
(t 1.022)29,30 is a tetragonally distorted perovskite (c/ a single phase transition from the high-temperature cubic phase
a 1.064), with both Pb and Ti atoms displaced along [001]. to the low-temperature orthorhombic structure featuring the
Titanium forms one short bond to oxygen along the c axis due to ab0a tilting distortion and the antiferroelectric displacement
the second-order JahnTeller (SOJT) effect typical for d0 cations pattern of the Pb atoms (Figure 6, right). This superstructure is
(see Section 2.01.4.1). The tetragonal distortion is enhanced in driven by a combination of the lone-pair effect and size mis-
PbVO3 (t 1.039, c/a 1.229)24,25 and BiCoO3 (t 0.974, c/ match, along with a weak tendency of the B cation to displace
a 1.267),27 where V4 and Co3 favor the square-pyramidal from the center of the octahedron.56,57 A similar superstructure
coordination and basically shed the sixth oxygen atom. This has been discovered in BiFeO3-based solid solutions upon dop-
way, the conventional perovskite framework of corner-sharing ing with La or Nd on the A site or with Mn on the B site.5861
octahedra transforms into layers of square pyramids, thus ren- While most of the Pb- and Bi-containing perovskites show
dering the structure 2D (Figure 5). Indeed, PbVO3 reveals low- clear signatures of the lone-pair-driven distortions, the robust
dimensional magnetism,31,32 which is highly unusual for perov- local environment of the B cation can also suppress the sym-
skites. A similar layered structure is formed in BiFeO3 under metry reduction and mask the effect of the lone pair. For exam-
compressive strain.3335 ple, PbCrO3 (t 1.025) is metrically cubic due to the tendency
The smaller Bi atoms induce a size mismatch for most of the of Cr4 perovskites to maintain the cubic framework and
3d transition-metal cations and, therefore, cause tilting distor- the metallic behavior. However, the Pb atoms do not reside
tions. This size mismatch is accommodated by the conventional in the high-symmetry position, and randomly displace to form
GdFeO3-type abb tilt that is observed in BiCrO3 (t 0.931),36 the typical asymmetric local environment. The displacements
BiMnO3 (t 0.914),37,38 and BiFeO3 (t 0.915)3941 at elevated are short-range ordered in a complex superstructure.26 A similar
temperatures, where the Bi displacements are small or even scenario has been proposed for cubic PbFeO2F, although no
absent. At low temperatures, the lone-pair-driven displacements signatures of ordered Pb displacements are reported.62
Similar to the tilting distortions, lone-pair-driven displace-
ments of the A cation are suppressed at high temperatures or
under hydrostatic pressure. At high temperatures, many of the
lone-pair transition-metal perovskites undergo phase transitions
toward cubic (PbTiO3, PbZrO3, PbHfO3) or GdFeO3-type
Cell volume

(BiFeO3, BiMnO3, BiCrO3) structures. The local A cation displace-


1013% ments are, however, preserved even above the transition
volume temperature.53 Many of the Pb-containing perovskites are unsta-
collapse ble at high temperatures and ambient pressure, but their lone-
pair-driven distortions can be suppressed under high pressure,
thus stabilizing the structure. Perovskites with a marginal size
mismatch (PbVO3, PbCrO3) transform into cubic phases under
Pressure a pressure of about 2 GPa, and show fascinating examples of
Figure 5 Sketch of the pressure-induced volume collapse in BiCoO3. about 10% volume collapse,63 presumably accompanied by the
The low-pressure tetragonal phase transforms into the high-pressure metallization.25 An even larger volume collapse of 13% in
orthorhombic (GdFeO3-type) phase with lower volume. BiCoO3 is supplemented with a spin-state transition for Co3
6 Transition-Metal Perovskites

PbTiO3 BiFeO3 PbZrO3

Figure 6 Crystal structures of perovskite ferroelectrics. Arrows denote ferroelectric displacements of A cations in PbTiO3 and BiFeO3, as well as
antiferroelectric displacements in PbZrO3.

Pressure
C
T
O
R

P4mm (T) Amm2 (O) R3m (R) Temperature

Figure 7 B-cation displacements in different ferroelectric phases of BaTiO3 and KNbO3. The right panel shows a sketch of pressuretemperature
phase diagram with C denoting the paraelectric cubic phase.

resulting in the GdFeO3-type structure at high pressures by an electric field. For example, tetragonally distorted perov-
(Figure 5).64 Other Bi-based compounds, such as BiMnO3 and skites PbVO3 and BiCoO3 are pyroelectrics with an outstanding
BiFeO3, lack the spectacular volume collapse effect and rather electric polarization, which is impaired by very high coercive
transform into the GdFeO3-type structure above approximately fields exceeding the breakdown voltage.25,27
10 GPa, while at lower pressure a welter of complex superstruc- Mixed perovskites open further opportunities for combining
tures is observed.6568 Upon further compression, some of the magnetism and ferroelectricity. For example, the rock-salt-ordered
lone-pair perovskites reveal intriguing new phenomena, such as double-perovskite Bi2MnNiO6 presents a rare example of a ferro-
the metallization of BiFeO3 above 47 GPa69 and the likely re- electric ferromagnet.77 While this compound can only be prepared
entrance of polar distortions (ferroelectricity) in PbTiO3 above under high pressure, an adjustment of the B-cation sublattice may
45 GPa.7072 Although details of these transformations have not facilitate the synthesis of Bi-containing perovskites at ambient
been elucidated, the structural changes under very high pressures pressure. The compounds Bi2Mn4/3Ni2/3O6, BiTi3/8Fe2/8Ni3/8O3,
are likely unrelated to the lone-pair cations and reflect peculiarities and BiTi3/8Fe2/8Mg3/8O3 were successfully isolated by a conven-
of the B cations or general electronic effects in the perovskite tional solid-state synthesis.78,79 Electronic properties of these com-
family.69,73 pounds are fairly complex due to the local order of the B-site
The lone-pair cations are a handy tool for introducing local cations and the formation of incommensurately modulated
distortions and polarity into the perovskite structure. For exam- structures.80 Despite the appealing properties, the application of
ple, in PbTiO3 the off-center displacement of Ti4 is reinforced Bi2MnNiO6 is impeded by a relatively low Curie temperature of
by the polar displacement of Pb2. The applications of this 140 K. By contrast, the antiferromagnetic ferroelectric BiFeO3
approach were boosted by an interest in multiferroics, the demonstrates a sizable magnetoelectric coupling at room temper-
systems combining electric and magnetic long-range orders.74 ature and is actively studied with respect to possible applications.
Simple microscopic arguments show that ferroelectricity and The lack of the net magnetization is mitigated by the preparation
magnetism are unlikely to coexist, because polar displacements of thin films and the exchange bias effect. Further information on
are typical for nonmagnetic d0 B cations only, while the cations this material can be found in the comprehensive review article.42
with the partially filled d shell are usually reluctant to displace,
or undergo nonpolar JahnTeller distortions (see Section 2.01.4 Electronic Instabilities in Perovskites
2.01.4.2).75,76 A natural solution is to use the lone-pair A cation
2.01.4.1 Polar Distortions in Perovskites Based on d0 B
for inducing polarity and the magnetic B cation for introducing
Cations
the magnetism.75,76 The main obstacles of this approach are
antiferroelectric and/or antiferromagnetic orders that do not The B cations with an empty d shell (so-called d0 cations) are
produce any net polarization/magnetization, and low break- prone to polar distortions driven by a cation displacement
down voltages that prevent the switching of the polarization from the center of the BO6 octahedron.81 This effect
Transition-Metal Perovskites 7

originates from the mixing between the cation d (empty) and way, six isotropy subgroups for the polar structures without
ligand p (filled) states, and entails the formation of short BX octahedral tilts and 40 isotropy subgroups for the polar struc-
bonds. Such displacements are of polar nature, while their tures combined with the octahedral tilts have been identified.
long-range order and interplay with other types of distortions Small A cations induce the GdFeO3-type distortion and
determine whether the resulting structure is ferroelectric or generally prevent polar instabilities at the B site, as in ortho-
antiferroelectric. The displacements of the d0 cations are often rhombic CaTiO3 (t 0.946)93,94 that shows a robust tilting
termed SOJT, because the leading energy term favoring the pattern of GdFeO3 type up to at least 60 GPa.95 However,
distortion is quadratic in the displacement coordinate, in con- CdTiO3 with a similar size mismatch (t 0.924) is ferro-
trast to the linear term for systems with partially filled d electric (space group Pna21) because of the strong CdO
shells.82,83 The conventional JahnTeller effect is, however, dif- hybridization.9698 Larger A cations eliminate tilting distor-
ferent from its second-order counterpart. The former involves tions, and allow for a sequence of structural transformations
a change in the ligand positions, while the latter causes a dis- primarily driven by the B-site cation.55,56 Both BaTiO3
placement of the B cation inside the rigid BX6 octahedra. (t 1.061) and KNbO3 (t 1.091) undergo phase transitions
In contrast to the conventional JahnTeller distortion, the dis- from the high-temperature cubic to the tetragonal (P4mm),
placements of the d0 cations are usually of polar nature.83 orthorhombic (Amm2), and eventually to the low-temperature
Polar distortions driven by the B cation can be summarized rhombohedral (R3m) phases. The last three phases are ferro-
as follows: electric, with Ti or Nb atoms shifted toward a vertex (<[001]>
direction), edge (<[110]> direction), and face (<[111]>
(i) Similar to lone-pair-driven distortions and octahedral
direction) of the BO6 octahedron, respectively (Figure 7).99,100
tilts, the B-cation displacements are eliminated at high
The nature of phase transitions in BaTiO3 and KNbO3 has
temperatures and/or under high pressure. However, they
long been a matter of debate. On the one hand, the trans-
do not always coexist with other types of distortions, and
formations can be understood as displacive transitions driven
may be even suppressed by octahedral tilts.
by a softening of a specific phonon mode.101,102 This phonon
(ii) The tendency to polar displacement is not an exclusive
mode entails certain atomic displacements, and goes down in
property of the d0 B cations. It rather depends on details
frequency (softens) as the transition temperature is
of electronic structure and, under certain conditions, may
approached from above. Once the frequency of the mode
be also relevant for non-d0 cations.
reaches zero, the respective atomic displacements freeze and
(iii) The B-cation polar displacements are unusually robust,
form the new structure. An alternative mechanism assumes
and can introduce polarity even in systems with large
that the displaced atoms develop ordered domains above the
cation disorder.
transition temperature, and the formation of the new structure
The origin of polar distortions in perovskites based on d0 B is triggered by the growth of such domains (orderdisorder
cations has been addressed in numerous microscopic studies. mechanism).103 Since experimental data reveal signatures of
It is now well established that the strong hybridization be- both mechanisms,104106 the ferroelectric transitions in perov-
tween the cation d and ligand p states is responsible for the skites are presently ascribed to a special class combining the
effect.8486 However, the reasons why this effect is missing in displacive and orderdisorder components.107,108
non-d0 perovskites are less clear. A possible explanation is The d0 perovskites with a negligible size mismatch demon-
based on a competition between partially filled and empty d strate even more complex behavior. In NaNbO3 (t 0.973) and
orbitals favoring the nonpolar and polar local environments, AgNbO3 (t 0.987), about six different polymorphs with differ-
respectively.87 Another conjecture puts forward the crucial role ent combinations of Nb5 displacements and tilting distortions,
of Hunds coupling in destabilizing the polar distortions (i.e., both ferroelectric and antiferroelectric, are reported; yet only a
the d electrons should be idle to produce the maximum spin, meager understanding of the respective structures and their sta-
instead of forming covalent bonds with oxygen).76 While the bility has been obtained so far (see also Section 2.01.6).109114
general microscopic model has not been developed yet, com- Compared to NaNbO3 and AgNbO3, SrTiO3 with negligible
putational studies arrive at an intriguing prediction of B-site- size mismatch (t 1.001) is seemingly more simple and thor-
induced ferroelectricity in non-d0 Mn4 (CaMnO3, SrMnO3, oughly studied. It features both ferroelectric (PbTiO3-like) and
BaMnO3)83,88,89 and Cr3 (LaCrO3)90 perovskites under a antiferroelectric soft modes that approach zero frequency at
strong tensile strain. Additionally, ferroelectricity is experimen- low temperatures.115,116 In contrast to BaTiO3 that undergoes
tally observed in the Sr1xBaxMnO3 solid solutions at x  0.5.91 ferroelectric transition at 393 K, SrTiO3 remains cubic down to
Here, the empty eg states of the d3 Cr3 and Mn4 should 105 K. This remarkable stability of the cubic phase should be
be responsible for the SOJT. However, the bulk of the experi- traced back to the negligible size mismatch rendering any kind
mental information still concerns perovskites based on d0 of distortion unfavorable. Below 105 K, SrTiO3 forms the te-
cations. tragonal antiferroelectric phase (I4/mcm) with marginal rota-
Superimposing octahedral tilting and polar B-cation dis- tions of the TiO6 octahedra and without any notable
placements in perovskites creates numerous possible distorted displacements of the Ti atoms.117 The ferroelectric instability
structures. The distortion associated with off-center displace- should be operative at even lower temperatures but, surpris-
ments of the B cations conforms to the irreducible representa- ingly, it does not set in. The suppression of ferroelectricity in
tion G 4 of the parent Pm3m space group, which can be SrTiO3 is explained by quantum fluctuations that induce the
combined with the M
3 and R4 irreps imposing the in-phase tunneling between the competing ground states and are similar
and out-of-phase octahedral tilting. The symmetries of the in effect to thermal fluctuations that are present in other ferro-
ensuing distorted structures were analyzed by Aleksandrov electrics, yet remain operative even at zero temperature.118
and Bartolome9 and further refined by Stokes et al.92 This Therefore, SrTiO3 is often termed quantum paraelectric.119
8 Transition-Metal Perovskites

The low-temperature quantum paraelectric state of SrTiO3 This trend is attributed to the reduction in the effective
is highly fragile. For example, elastic strain induces the ferro- electronegativities of these cations.135
electric transition.120 Alternatively, ferroelectricity can be Solid solutions based on the d0 B cations are among the
triggered by isotope substitution, with SrTi18O3 undergoing most studied perovskite-type materials. The tendency of Ti4
a ferroelectric transition at 24 K.121 Details of the low- and Nb5 to the polar displacement is so strong that the
temperature phase are, however, obscure because of the severe polarity sustains the dilution of the B site with nonpolar
phase separation. Both rhombohedral (BaTiO3-type) and or- cations. The resulting solid solutions are known as ferroelectric
thorhombic (Ima2 symmetry) structures have been proposed relaxors. In contrast to conventional ferroelectrics, the relaxors
as plausible candidates.122125 do not undergo an abrupt ferroelectric transition, but gradually
Similar to high temperature, high pressure suppresses ferro- develop electric polarization, as evidenced by the broad max-
electric instabilities in Ti4- and Nb5-based perovskites. imum in the temperature dependence of their permittivity.
For example, BaTiO3 undergoes the same sequence of phase These systems also show appealing piezoelectric properties
transitions (rhombohedraltetragonalorthorhombiccubic) with a sizable elastic response to the applied electric field.136
upon heating and upon compression (Figure 7, right).126,127 The properties of ferroelectric relaxors stem from their pe-
However, the origin of pressure-induced transitions in ferroelec- culiar microstructure driven by dissimilar coordination prefer-
trics is not obvious. Unlike tilting distortions or lone-pair dis- ences of the two B cations. While the polar cation is displaced
tortions, polar displacements are not a size effect and might be from the center of the oxygen octahedron, the nonpolar cat-
present even in the compressed environment. The polar distor- ion stays in the symmetric environment and prevents the sym-
tions are suppressed under pressure because of the rapidly in- metry reduction in the bulk, thus creating a strong tendency for
creasing short-range repulsion that disfavors the formation of phase separation. For example, the PbZrxTi1xO3 (PZT) series
local dipoles. By contrast, the metalligand hybridization gen- demonstrates two ferroelectric phases, P4mm (PbTiO3-like) at
erally increases with pressure, and may even lead to the reen- small x and R3c (BaTiO3-like) at large x, separated by a so-
trance of ferroelectricity at very high pressures: for example, called morphotropic phase boundary around x 0.48. The
PbTiO3 likely becomes ferroelectric above 45 GPa,71,73 while compositions close to the phase boundary reveal relaxor prop-
BaTiO3 is predicted to be ferroelectric above 140 GPa.128 Both erties, and form an intermediate, monoclinic phase (possibly,
effects are assigned to a new mechanism involving the hybridi- several different monoclinic phases) that generally coexists
zation between Ti 3d and semicore O 2s states.73 with one of the simpler ferroelectric phases.136142
The d0 cations show different tendency to polar distortions. Solid solutions based on two B cations with different oxi-
While Ti4 and Nb5 are likely to displace and form polar dation states and the lone-pair Pb2 cation in the A position
structures, larger cations (Zr4, Hf 4, and Ta5) prefer to stay are another large group of ferroelectric relaxors. For example,
in the center of the oxygen octahedron. For example, both in PbMg1/3Nb2/3O3 (PMN) and PbZn1/3Nb2/3O3 (PZN) the
BaZrO3 (t 1.003) and KTaO3 are cubic and paraelectric ferroelectric displacements of Nb5 trigger the formation of
down to lowest temperatures, as contrasted with ferroelectric polar nanoregions that grow in size and eventually induce
BaTiO3 and KNbO3. Although they feature soft modes that the bulk ferroelectric response once the percolation threshold
could trigger the distortion, such instabilities are removed by is reached. However, the emergence of ferroelectricity is not the
quantum fluctuations rendering BaZrO3 and KTaO3 quantum bulk structural transition but rather a subtle effect of the
paraelectrics or so-called incipient ferroelectrics, similar to microstructure.143145 To make things even more complicated,
SrTi16O3.129,130 PMN and PZN are often mixed with PbTiO3 (PT), in order to
The weak tendency of Zr4 and Ta5 to polar displace- adjust the dielectric properties. Such PMNPT or PZNPT
ments is attributed to the larger cation size and electronic compositions are excessively complex but still amenable to a
effects. Zr4 is notably larger than Ti4 and gains less energy microscopic study, and specific effects related to the ferroelec-
by forming a short bond with oxygen. The ionic radii of Nb5 tric phonon modes have been discovered.136
and Ta5 are very similar, yet their 4d and 5d states, respec- Finally, the polar d0 cation can be mixed with nonpolar
tively, have different energies compared to the oxygen 2p magnetic atoms to produce magnetic ferroelectric relaxors. This
bands. The larger energy difference prevents Ta5 from forming approach could be promising to obtain new multiferroics,
covalent bonds with oxygen, thus eliminating polar distortions because the coexisting electric and magnetic orders are induced
in tantalates.56,57,131 Similar to the lone-pair distortions, one by the different cations on the B site, while ferroelectricity can
might expect the influence of ligand, that is, the enhancement be reinforced by the lone-pair Pb2 in the A position. The
of polar distortions in sulfides because of the higher energy of resulting solid solutions, such as Pb(Fe1/2Nb1/2)O3 (PFN)
the S 3p states. However, BaZrS3 (t 0.948) and SrZrS3 and Pb(Fe1/2Ta1/2)O3 (PFT), indeed show interesting magne-
(t 0.899), rare examples of perovskite-type sulfides, adopt toelectric effects, although they do not resolve the ultimate
the GdFeO3-type structure with nearly nondisplaced Zr problem of finding a ferroelectric ferromagnet with the strong
atoms.132134 coupling between the magnetic and electric orders.146,147
Empirical analysis of more than 750 structures with the d0 The dilution on the B site impairs the magnetism and creates
transition-metal cations in octahedral coordination results in strong tendency toward spin freezing.148150 In contrast to the
the following trend for the magnitude of the off-center magnetism, the ferroelectricity is additionally supported by the A
displacements81: cation and, consequently, more robust. However, it is basically
the lone-pair effect of Pb2 that creates electric polarization and
Mo6  V 5 >> W6  Ti4  Nb5 > Ta5 >> Zr4 polar displacements, while the B cations remain only weakly
 Hf 4 displaced.151 Therefore, in magnetic relaxors both polar and
Transition-Metal Perovskites 9

nonpolar d0 cations show similar behavior: for example, Pb again likely to undergo the orbital ordering instead of being
(Fe1/2Nb1/2)O3 strongly resembles Pb(Fe1/2Ta1/2)O3, although metallic. Although there is no general rule for specific orbital
KNbO3 and KTaO3 are notably different. configurations, each oxidation state of each transition metal
The lone pairs on the A cations have an indirect effect on can be considered as prone to orbital ordering or resistant to
the stability of the B-cation ordering. Ab initio calculations orbital ordering in a rather general fashion.
demonstrate that the A(B1/3B0 2/3)O3 (B Zn, Mg, B0 Nb, Ta) The orbital-ordering transitions are intimately coupled to
solid solutions are more prone to disorder for A Pb than for the magnetism. In insulators, magnetic interactions are usually
A Ba.152 This effect can be explained by the additional PbO of the superexchange type and depend on the specific orbitals
bonding (see Section 2.01.3) that stabilizes the otherwise that are amenable to overlaps and hybridization. Therefore, the
underbonded oxygen atoms in the BOB0 links and favors orbital state is of crucial importance for the magnetism.
the homogeneous distribution of the B and B0 cations. This Whether or not this relationship is mutual has long remained
effect is impossible for A Ba, because Ba2 adopts the sym- a matter of debate. An early theoretical concept claimed that
metric 12-fold coordination. the specific orbital pattern is stabilized solely by the gain in the
magnetic energy; hence, the orbital ordering is essentially a
magnetic phenomenon.155 Therefore, the temperatures of the
2.01.4.2 JahnTeller Distortions and Orbital Ordering
orbital and magnetic transitions should be comparable or even
In molecules, any degeneracy of potential energy surfaces leads coincide, which is not true for many of the experimentally
to a geometrical distortion known as the JahnTeller effect. studied systems, including perovskites. As the temperature of
Similar distortions take place in high-symmetry crystal struc- the orbital-ordering transition exceeds the available magnetic
tures featuring transition-metal cations with orbitally degenerate energy, further aspects have to be considered. In this case, the
electronic configurations. However, two important differences covalency, which is basically the formation of short bonds
between molecules and crystals should be emphasized. First, in featuring strong metalligand hybridization, is an additional
crystals the polyhedra of transition-metal cations are connected, contribution that favors the orbital ordering. The relevant
and the distortions are always cooperative.153,154 While local mechanism largely depends on the specific electronic configu-
distortions can still be understood as the JahnTeller effect for ration: in systems with partially filled eg orbitals, the covalency
the single transition-metal cation, the structural transformation is of crucial importance, because the eg states strongly hybridize
in a crystal is more precisely termed orbital ordering, because with the ligand states. By contrast, the orbital-ordering transi-
different transition-metal sites may have either same (ferro-type tions in systems with the partially filled t2g orbitals demon-
order) or different (antiferro-type order) orbital configurations. strate a stronger coupling to the magnetism and weaker
The second distinctive feature of the JahnTeller effect in contribution of covalency.156,157
crystals is the competition between the orbitally ordered insu- In perovskite compounds, the distortion of the octahedral
lating state and the itinerant (metallic) state that usually pre- local environment can follow two symmetry modes (Figure 8):
serves the orbital degeneracy and lacks any structural the Q2 mode implies that two opposite ligands shift toward the
distortions. Therefore, the JahnTeller distortions are only ob- metal, two opposite ligands shift away from the metal, and the
served in insulating systems, while metallic perovskites will remaining two ligands are intact.154,158 The Q3 mode entails
usually retain the high symmetry even if the orbital degeneracy four ligands shifting in and two ligands shifting out, or the other
is present. way around. In simple ABX3 compounds, the Q2 modes are
The orbital-ordering transitions in perovskites conform to generally observed.154 Each of the modes (or their combination
the following trends: in a low-symmetry structure) stabilizes a specific orbital occu-
pation on the transition-metal site. To distinguish between dif-
(i) The formation of the orbitally ordered or orbitally degen-
ferent patterns, the notation originally developed for the
erate (metallic) ground state depends on the electronic
antiferromagnetic structures on the cubic lattice is used.
configuration of the transition-metal ion as well as on the
Thus, the A-type orbital order involves the same orbitals in the
specific electronic structure of the compound in general.
plane and different orbitals in the adjacent planes. The C-type
(ii) Ordered orbital patterns (JahnTeller distortions) are sta-
orbital order is exactly the opposite (alternating orbitals in
bilized by the gain in the magnetic energy and by the extra
the plane and the same orbitals along the interplane direction),
lattice energy (formation of covalent bonds).
(iii) Numerous consecutive orbital transitions accompanied
by the respective structural changes are possible in the
same compound.
X X
The preference to the insulating orbitally ordered state or
B B
the metallic orbitally degenerate state is basically determined
by the transition-metal ion and its oxidation state and not by
electronic configuration alone. For example, Ti3 (3d1) is
prone to the orbital-ordering transitions, while V 4 (3d1)
forms metallic perovskites unless the orbital ordering is stabi-
lized by the lone-pair distortion, as in PbVO3.31,32 The same Q2 mode
Q3 mode
vanadium atom in the 3 oxidation state (3d2) demonstrates
an intricate orbital physics, but Cr4 (also 3d2) still forms Figure 8 Q2 and Q3 normal modes of JahnTeller-driven distortions of
metallic perovskites. However, the Cr2 perovskites (3d4) are the BX6 octahedra.
10 Transition-Metal Perovskites

while the G-type order means that the orbital configurations are Based on a similar BVS argument, one expects that the
alternating along all three directions. In perovskites, the C- and cooperative Q3 tetragonal distortion of the BX6 octahedra
G-types of the orbital order are most common and sometimes with long BX distances along the same axis will be uncom-
also termed d- and a-types following an alternative notation. mon for the transition-metal perovskites with the single type of
However, the same notation for the magnetic and orbital orders the B cation and X anion. The only example of such tetrago-
is preferable, because it facilitates the comparison between these nally deformed structure (P4/mmm space symmetry) is
phenomena. Since GoodenoughKanamori rules for the mag- La0.5Ba0.5CoO3, where the JahnTeller effect occurs below
netic exchange predict antiferromagnetic/ferromagnetic ex- T  180 K due to the presumed intermediate-spin t2g5eg1 elec-
change for orbitals of the same/different symmetry, the type of tronic configuration of Co3 (see also Section 2.01.4.4).160 The
the orbital order is generally different from the magnetic pattern octahedral distortion parameter in La0.5Ba0.5CoO3
(e.g., C-type orbital order may impose antiferromagnetic order Dd 5.34  107 is several orders of magnitude smaller than
of either G-type or A-type, but not of C-type). Dd typically observed for the Q2 mode (e.g., Dd 3.31  103
The magnitude of the JahnTeller distortion can be quanti- for LaMnO3 at room temperature161).
fied by the octahedral distortion parameter Dd defined as The local distortions of the BO6 octahedra can also be
X observed for JahnTeller inactive B cations, although the mag-
Dd 1=6 dn  d=d2 nitude of such distortion is rather small: for example, compare
n16
Dd 2.15  106 for LaFeO3 162 with 3.31  103 for
where dn is an individual BX bond length and d is an average LaMnO3.161 The amplitudes of the Q2 and Q3 deformation
BX bond length.159 The cooperative behavior of the Jahn modes vary systematically with the ionic radii of the A cations,
Teller distortions in the perovskite framework can be intui- as demonstrated for RFeO3 with a rare-earth R3.163165 The
tively understood from BVS arguments.16 Assume, for example, distortion reaches its maximum at an intermediate size of
that the Q2 distortion is confined to the xy plane. In the R Gd mainly due to the nonlinear variation in the Q3
ferrodistortive pattern, all short bonds are aligned with x, mode. This effect indicates the intrinsic coupling between the
while all long bonds are directed along y (Figure 9, left).154 octahedral tilting distortion and the deformations of the BO6
Alternatively, an antiferrodistortive pattern can be formed, octahedra.
with the BX6 octahedra rotated by 90 around z upon a trans- The JahnTeller distortions can also be considered in the
lation along <100 >p, so that the short and long bonds switch framework of symmetry transformations. The C- and G-types
their directions from x to y and vice versa (Figure 9, right). In of the orbital order are associated with M
2 and R3 irreps of
the first pattern (Figure 9, left), half of the X anions (X1) are the Pm3m space group, respectively. Combining these irreps
166

linked to the B cations by two short BX distances, whereas with the M


3 and R4 irreps responsible for the octahedral tilting
another half (X2) forms two long BX bonds. For the X1 type distortion, one defines the set of isotropy subgroups for perov-
of anions, BVS will exceed their formal valence due to two skites with the JahnTeller deformation superimposed onto
short BX bonds, so these anions will be overbonded. Con- the octahedral tilts. The list of space groups, perovskite
trarily, the underbonding will be observed for the X2 anions subcell-to-supercell transformation matrices, and the atomic
that form two long BX bonds. The antiferrodistortive pattern positions in the supercell for the d- and a-type structures in
in the right panel of Figure 9 should be much more favorable, the 15 tilt systems is provided by Carpenter and Howard.165
because each X atom is involved into one short and one long The list for the rare Q3-type structures can be found also in Ref.
BX bond, and the formal valence in maintained. The 166 and generated with the programs ISOTROPY and
antiferrodistortive patterns are indeed most typical for ISODISTORT.167
transition-metal perovskites with a single type of the B cation, The quantitative treatment of the ABO3 perovskites with a
as will be shown below. combination of the octahedral deformation and tilt was pro-
posed by Tamazyan et al.168 Their approach enables one to
x
evaluate the tilt angles of the deformed octahedra (up to the

1 point symmetry) from crystallographic data. The octahedral
tilt system is described by two angles and y with respect to the
X1
y axes Z and R defined in a Cartesian coordinate system XYZ,
where R lies in the XY plane and d measures the angle between
the R and Y axes. The tilt system notations are given as
X2 X2 (y,,d,G0), where the or  signs correspond to in-phase
and out-of-phase tilts, respectively, and G0 is a point symmetry
group of the distorted BX6 octahedron. Although such nota-
tions are quite useful for the analysis of groupsubgroup re-
X1 lations, they are not as easy for intuitive understanding as the
conventional Glazernotations.
Ferrodistortive Antiferrodistortive Among the specific orbitally ordered perovskites, we first
Figure 9 Sketch of the ferrodistortive (left) and antiferrodistortive consider the eg systems featuring a single (although by far not
(right) orbital orders in the perovskite framework. The ferrodistortive simple) orbital-ordering transition. The model compound of
pattern involves the overbonded X1 anions along with the underbonded this type is LaMnO3 with the d4 Mn3 cation. Three out of four
X2 anions, whereas the antiferrodistortive pattern results in the uniform d electrons occupy the t2g states, while the fourth electron can
and optimal anion bonding. take either of the eg orbitals in the orbitally degenerate
Transition-Metal Perovskites 11

octahedral local environment. The orbital degeneracy is lifted distortion and the orbital order.159,181183 For example,
by the Q2 mode that increases two MnO distances, decreases PrMnO3 (t 0.930) reveals the orbital ordering at 1050 K, in
two other MnO distances, and consequently stabilizes the contrast to 750 K in LaMnO3.184 The compounds with other
d3z2 r2 orbital state. However, the orientation of the local z-axis rare earths are orbitally ordered in the whole temperature range
varies from one Mn atom to another, thereby creating the studied, while even smaller trivalent cations (e.g., R Y, Lu)
orbital order of C-type and the antiferromagnetic order of A- eventually destabilize the perovskite framework, which can be
type (Figure 10).169,170 formed by soft-chemistry methods185 or under high pressures
The orbital ordering in LaMnO3 (t 0.942) coexists with a only.186190 BiMnO3 is, however, different from the rest of the
conventional GdFeO3-type tilting distortion that is driven by RMnO3 family because of the larger size and lone-pair-driven
size effects and largely independent from electronic effects on sterical activity of Bi3 (see Section 2.01.3). In BiMnO3, the
the Mn site. The isosymmetric transition to the orbitally or- lone-pair distortion sets in at 770 K upon the orthorhombic-
dered state around 750 K does not alter the orthorhombic to-monoclinic transition, while the subsequent monoclinic-
symmetry of the structure, as imposed by the tilting distortion. to-monoclinic transformation at 474 K is identified as the
The tilting distortion is removed at higher temperatures only, onset of G-type orbital ordering that prescribes ferromagnetic
upon the orthorhombic-to-rhombohedral transition at behavior of the compound.44
1050 K.171 The orbitally disordered orthorhombic phase be- Another example of the orbitally ordered eg perovskite is
tween 750 and 1050 K is rather unusual, because it lacks the KCuF3, where Cu2 (3d9) encounters the same problem of
long-range orbital order, while the local JahnTeller distor- arranging an odd number of electrons on two eg orbitals.
tions of the MnO6 octahedra are preserved.161,171,172 There- Similar to LaMnO3, the orbital degeneracy is lifted by the Q2
fore, the 750 K transition is a melting of the orbital order. The mode, but the relevant half-filled orbital is now of dx2 y2 type
nature of this transition is illustrated by the volume collapse, and lies in the plane with shorter CuF bonds, in contrast to
which is reminiscent of the volume collapse upon melting the d3z2 r2 orbital along the longest MnO bonds in LaMnO3
of ice.173 with only one eg electron. The half-filled orbitals on different
The robust nature of the local JahnTeller distortions sites are colloquially termed dx2 z2 or dy2 z2 , because CuF
clearly identifies their nonmagnetic origin. Indeed, the avail- bonds along the z direction are always short, while the second
able magnetic energy is rather low, with the Neel temperature direction of the short CuF bonds is variable (Figure 11).
of 140 K, five times smaller than the orbital-ordering temper- Moreover, the orbital order along the z direction (crystallo-
ature of 750 K. The orbital ordering in LaMnO3 is largely graphic c-axis) is not well defined, and polymorphs with either
stabilized by the covalency (more generally, lattice effects) C-type (so-called d-polymorph) or G-type (a-polymorph) or-
and prescribes the magnetism.174 However, the order parame- bital patterns can be formed.191,192 Both polymorphs are te-
ter for the orbital transition, as measured by resonant x-ray tragonal and demonstrate A-type antiferromagnetic ordering
scattering, reveals an additional effect at the magnetic transi- with distinct Neel temperatures of 22 and 38 K, respectively.193
tion and confirms the mutual influence of the spin and orbital According to the ionic radii, KCuF3 (t 1.01) should lack
degrees of freedom.169,175 any tilting distortions and represent the cleanest example of
The pressure evolution of LaMnO3 strongly resembles the the orbital-ordering transition in perovskites. However, the
transformations of this material upon heating. The long-range formation of different polymorphs strongly complicates the
orbital order is likely destroyed around 7 GPa, but a large microstructure and results in abundant stacking faults.191
fraction of the distorted MnO6 octahedra survives up to This leads to controversy regarding the possible orthorhombic
32 GPa, and prevents LaMnO3 from becoming a metal.176180 distortion, either static194 or dynamic.195,196 The cooperative
This further confirms the strong preference Mn3 has in lifting JahnTeller distortion is also observed in RbCuF3197 as well as
the orbital degeneracy and stabilizing the JahnTeller distor- in the triclinic NaCuF3 (t 0.918)197 and AgCuF3 (t 0.961)198
tion by the lattice effects (covalency) rather than by magnetism that show additional tilting distortions due to the size mis-
alone. match. However, the polymorphism induced by the different
Other Mn3 perovskites are rather similar to LaMnO3 with orbital-ordering patterns has not been reported.
respect to the orbital ordering, although the smaller size of Similar to LaMnO3, the orbital ordering in KCuF3 is largely
rare earths additionally stabilizes the GdFeO3-type tilting driven by the effects of the CuF covalency,199 with the orbital-

dx2 y2
d3z2 r 2

Regular Distorted
octahedron octahedron

Figure 10 Left panel: orbitally ordered structure of LaMnO3. Thin orange lines denote longer MnO bonds (local z axis). Right panel: lifting of the
orbital degeneracy for the d4 electronic configuration upon the JahnTeller distortion.
12 Transition-Metal Perovskites

d-Polymorph a-Polymorph
(C-type orbital order) (G-type orbital order)
Figure 11 Variable orbital ordering in KCuF3. Thin orange lines denote long CuF bonds. The d- and a-polymorphs represent different stacking of
ordered layers along the z axis.

ordering temperature of 750 K well exceeding the magnetic


transition temperatures (22 or 38 K) and even the energy
scale of the leading magnetic coupling (about 350 K).200 How-
ever, the magnetic transition seems to affect the orbital
order,201,202 which strongly reminds us of similar observations
for LaMnO3,169 yet remaining a poorly understood effect and a
matter of long-standing debate regarding an additional low-
temperature structural transformation that possibly accom-
panies the magnetic transition. Interestingly, the scenario of
the orbital ordering in KCuF3 is fully reproduced in the 4d
perovskite KAgF3,203205 where the enhanced mixing between
the metal d and ligand p states would otherwise stabilize the
metallic state that eliminates any orbital transitions in most 4d
and 5d perovskites.
The LaMnO3 and KCuF3 families feature the single orbital- Tetragonal polymorph Monoclinic polymorph
ordering transition. However, subsequent orbital transitions in Figure 12 Different patterns of orbital order in KCrF3. Thin orange lines
the eg systems are also possible, as demonstrated by KCrF3 with denote longer CrF bonds. The tetragonal polymorph (left panel) features
the Cr2 (3d4) B cation. At first glance, this compound should G-type orbital order. The monoclinic polymorph (right panel) reveals two
be very similar to LaMnO3 that entails Mn 3 with the same 3d4 nonequivalent Cr sites with different local distortions.
electronic configuration. The high orbital-ordering tempera-
ture of 973 K (compared to 750 K in LaMnO3) and the low
temperature of antiferromagnetic ordering (82 K), as well as
the volume collapse and the Q2-mode local distortion, resem- The RVO3 oxides reveal intricate orbital physics for most of
ble LaMnO3 indeed.206 However, the local environment of Cr the R3 cations (R LaLu, Y, and Sc). Here, V3 with the
atoms is different and features four long as well as two short electronic configuration 3d2 can show different arrangements
CrF bonds instead of four short and two long MnO bonds of two electrons over three t2g orbitals.164,209 The high-
in LaMnO3 (Figure 12). The orbital order is of G-type (tetrag- temperature polymorphs are orthorhombic because of the
onal polymorph) down to 250 K, where a peculiar tetragonal- conventional GdFeO3-type distortion. In LaVO3, the C-type
to-monoclinic transformation accompanied by a change in antiferromagnetic ordering around 140 K slightly precedes
the orbital-ordering pattern takes place.207,208 The low- the orthorhombic-to-monoclinic transition (Tt), which is ob-
temperature orbital state features two nonequivalent Cr posi- served two degrees below the magnetic transition (TN) and
tions with different local environment. The origin of this corresponds to the G-type orbital ordering.210,211 In LaVO3,
additional structural and orbital transformation has not been the tiny separation between the orbital and magnetic transi-
elucidated. tions is largely coincidental. This separation is increased for
The orbital transitions in t2g perovskites show a stronger smaller rare-earth cations: for example, in CeVO3 TN and Tt
coupling to the magnetic order, because the t2g orbitals only differ by 12 K.212
weakly overlap with the ligand orbitals; hence, the gain in the In RVO3 compounds with smaller R3 cations, the low-
lattice energy upon the JahnTeller distortion is small, and the temperature behavior is drastically changed. For example,
orbital order is largely stabilized by the magnetism. The lattice YVO3 first transforms into the monoclinic phase with the
distortions are much weaker than in the eg systems. G-type orbital order (below 200 K) and undergoes the C-type
Transition-Metal Perovskites 13

Yb Y Dy La Yb Y Gd Sm La

RVO3 RTiO3
Metal

Temperature

Temperature
G-type OO

Insulator
C-type SO
G-type SO
G-type OO G-type SO,
Ferromagnetic
C-type OO insulator insulator

Ionic radius (rR3+) Ionic radius (rR3+)

Figure 13 Sketches of phase diagrams for the RVO3 (left) and RTiO3 (right) perovskite families (OO orbital order; SO spin order).

antiferromagnetic ordering (at 116 K), similar to LaVO3, while LuVO3. The fragile nature of the orbital order in RVO3 is
further cooling leads to the transition from G-type to C-type corroborated by its strong sensitivity to pressure and external
orbital order and, consequently, from C-type to G-type mag- magnetic field.216,226,227
netic order at 77 K (Figure 13, left). Therefore, the transition The subtle effects of orbital order are also observed in the
between different orbital states is accompanied by a change in family of RTiO3 perovskites (R3 LaLu, Y), where the inter-
the magnetic structure, thus demonstrating the mutual influence play between orbitals and magnetism is additionally compli-
of the orbital and magnetic degrees of freedom.213215 The low- cated by the proximity of the metallic state.164,228 In contrast to
temperature structure of YVO3 is orthorhombic. This way, the RVO3, the titanates reveal single orbital transitions that coin-
crystallographic symmetry is first reduced from orthorhombic to cide with the magnetic transitions, yet involve only weak
monoclinic around 200 K and further increased back to ortho- structural changes. Additionally, the orbital ordering may be
rhombic at 77 K. The behavior of DyVO3 is even more perplexing accompanied by a change in the conductivity regime from the
because of the third spin and orbital transition that eventually metallic behavior in the high-temperature phase to the insu-
leads to the G ! C ! G sequence for the orbital order, C ! G ! C lating behavior at low temperatures. In LaTiO3, the orbitally
sequence for the magnetic order, and orthorhombic ! mono- disordered phase is metallic, while the orbital ordering at
clinic! orthorhombic ! monoclinic trend for the evolution of 132 K is concomitant with a magnetic and metalinsulator
symmetry upon cooling (Figure 13, left).216 transition to the G-type antiferromagnetic insulator.229233
LaVO3 and YVO3 represent two different orbital scenarios YTiO3 is insulating both above and below the orbital-ordering
for larger and smaller R3 cations, respectively.164,215,217 The and ferromagnetic transition at 27 K.234236 These two distinct
rare earths with intermediate size may either show three con- regimes are systematically observed in the RTiO3 perovskites
secutive transitions, as in DyVO3, or separate into the LaVO3- with the large (LaSm) and small (GdYb) R3 cations, re-
like and YVO3-like phases. For example, below 130 K SmVO3 spectively (Figure 13, right).164,228,237
develops a mixture of the orthorhombic phase (orbital C-type The microscopic description of the RVO3 and RTiO3 perov-
and magnetic G-type) and monoclinic phase (orbital G-type skite families is remarkably similar, although early studies
and magnetic C-type).218,219 In YbVO3,220 LuVO3,221 and extensively speculated on the lack of orbital order and the
ScVO3 (high-pressure modification)222 with the smallest R3 peculiar orbital-liquid ground state of titanates.234,238,239
cations still forming the perovskite structure, the C-type orbital However, later experimental work confirmed the formation
order seems to prevail, whereas magnetic structures become of the orbitally ordered ground states in all RTiO3 compounds,
noncollinear. and even identified the orbital configurations throughout the
The variable structural and magnetic behavior of the RVO3 whole family.13,236 While the magnetism itself is induced by
perovskites opens abroad and meagerly explored field for mi- this orbital ordering, the variable magnetic structures strongly
croscopic interpretation. Intuitively, the observations correlate depend on the bandwidth, which is in turn determined by
with the ionic radius that controls the magnitude of the tilting the R3 cation size and the magnitude of the GdFeO3-type
distortion and, consequently, VOV angles as well as the distortion.12,13,240 The overall scenario is, therefore, strongly
bandwidth.223,224 However, a crucial ingredient of the micro- reminiscent of the RVO3 family. An unusual feature of titanates
scopic picture is the presence of local JahnTeller distortions is the possibility to observe distinct orbital excitations related to
(slightly asymmetric VO6 octahedra) at all temperatures, even the changes in the orbital configuration of the Ti atoms.241,242
above the orbital-ordering transitions.225 In contrast to the eg Orbital instabilities are typical for perovskites based on 3d
systems, such local distortions are weak and only slightly favor transition metals. In 4d and 5d compounds, the large spatial
the specific orbital occupation. Therefore, above 150200 K extension of the d orbitals strongly favors electron delocaliza-
thermal fluctuations are sufficiently strong to induce equal tion and results in the abundance of metallic states. Structural
occupations of all three t2g orbitals (this phenomenon is gen- transformations may still be present, but originate solely from
erally termed orbital fluctuations). The low-temperature or- geometrical effects. For example, the SrMO3 compounds with
bital ordering is intimately related to the magnetism, and M Mo4, Tc4, Ru4, and Rh4 reveal the Pnma  Imma  I4/
may even appear as a consequence of the magnetic order that mcm  Pm3m sequence of structural phase transitions upon
sets in prior to the structural transformation, as in LaVO3 or heating (the GdFeO3-type Pnma phase is, however, missing in
14 Transition-Metal Perovskites

SrMoO3).243246 The electronic properties of these compounds transition metals in high oxidation states and even for lower
are quite diverse. SrMoO3 and SrRhO3 are simple paramagnetic oxidation states of late 3d elements, such as Cu and Ni.
metals, whereas SrRuO3 is a ferromagnetic metal and SrTcO3 is Most electronic instabilities originate from the general ten-
an antiferromagnetic insulator with remarkably high Neel tem- dency of transition-metal compounds to form insulating states
perature.247250 rather than remain metallic. The orbital instabilities related to
Electronic instabilities in 4d and 5d perovskites are only the orbital-ordering transitions are typical for Mott insulators
possible for systems with a single half-filled orbital, such as the (D > U). The charge-transfer systems (D < U) are prone to
aforementioned Ag2 fluorides, or in systems featuring an charge instabilities that involve a partial transfer of charge
additional instability competing with the cubic/metallic state. between different transition-metal sites.255 Because the charge
For example, PbRuO3 is a conventional metallic perovskite transfer is mediated by ligand orbitals, the small charge-
above 90 K and a paramagnetic semiconductor below this transfer gap is an essential prerequisite of this mechanism.
temperature. In contrast to SrRuO3, the transformation pro- The charge transfer is typical for systems with noninteger
ceeds from the Pnma space group (GdFeO3-type distortion) at band filling (i.e., fractional oxidation state of the transition
high temperatures to its supergroup (Imma) at low tempera- metal), although materials with integer filling (integer oxida-
tures. Therefore, the conventional groupsubgroup relation is tion state) also demonstrate several examples of charge-
violated, because the transition has electronic origin (metal-to- ordering transitions. Since the charge transfer leads to different
insulator) and coexists with the lone-pair-driven distortion due oxidation states of the transition-metal atoms, distinct local
to Pb2.251,252 The role of the lone-pair cation is illustrated by environments and significant structural changes are generally
CaRuO3. This compound remains metallic down to the lowest observed.
temperatures, despite the smaller size of Ca2 and larger or- In simple ABX3 perovskites with an integer oxidation state
thorhombic distortion/smaller bandwidth.253 of the transition metal, charge instabilities are observed in two
compound families: AFe4O3 (A2 Ca, Sr, Ba) and RNi3O3
(R3 LaLu, Y, Tl, Bi). The Fe4 (3d4) cation in AFeO3 re-
2.01.4.3 Charge Instabilities
sembles Mn3 (also 3d4), but the crystal and electronic struc-
The orbital-ordering transitions considered in the previous tures of the respective compounds are very different. The strong
section are one of the routes to stabilize insulating magneti- FeO hybridization renders the partially filled eg band itiner-
cally ordered phases in transition-metal perovskites. More gen- ant, while the narrower t2g bands form localized magnetic
erally, the competition between the metallic and insulating moments. This scenario is observed in metallic SrFeO3
phases in a system with partially filled d bands is determined (t 1.021), where localized magnetic moments arising from
by the MottHubbard mechanism. This mechanism considers the t2g electrons interact via the itinerant eg bands and produce
the interplay between electron transfers from one transition- helical magnetic order below 130 K.256258 BaFeO3 (t 1.082)
metal site to another, and the strong Coulomb repulsion is also cubic and, presumably, shows similar behavior, al-
experienced by the d electrons on each site. The transfers are though the helical magnetic order is easily flipped toward
quantified by hopping parameters (t) related to the bandwidth, ferromagnetism in the applied magnetic field.259 In CaFeO3
while the strong repulsion (generally termed strong electronic (t 0.966), the GdFeO3-type distortion reduces the width of
correlations) is represented by an effective potential U. At the eg bands and triggers the metalinsulator transition at
t U, the electrons prefer to be localized (integer occupation 290 K. In contrast to manganites, the orbital degeneracy (one
at each site), and a magnetic insulator is formed. By contrast, electron per two eg orbitals) is lifted by a charge instability:
t
U implies the metallic regime. In the ABX3 perovskites, the Fe4 disproportionates into partially reduced and partially
largest hopping parameters are observed for BXB angles oxidized iron cations that can be considered as Fe3 (3d5)
close to 180 . The lower angles reduce the hoppings and sup- and Fe5 (3d3), both lacking orbital degeneracy.260 The two
press electron transfers. Therefore, cubic perovskites are more Fe sites reveal a notably different local environment, and reflect
likely to be metallic, while tilting distortions will rather favor the symmetry lowering from orthorhombic to monoclinic
the insulating regime.254 (Figure 14, left).261 The helical magnetic structures in metallic
The Hubbard model involves only transition-metal d states SrFeO3 and insulating CaFeO3 are surprisingly similar and
and basically neglects the ligands, or considers them implicitly even have similar origin.258
as small contributions to the d states. Although the latter The structures and physics of the RNiO3 compounds are
approximation holds for many systems, the ligand p states more intricate. The general trend of the reduced metallicity
may be instrumental in forming the low-temperautre insulat- with the reduction in the cation size is retained: while
ing state of a transition-metal compound. The energy required LaNiO3 (t 0.946) is rhombohedral and metallic, smaller
for transferring an electron from the p orbital of the ligand to R3 cations (PrLu, Y, also Tl3) form orthorhombic
the d orbital of the transition metal is known as the charge- GdFeO3-type structures and trigger charge-ordering/metalin-
transfer energy (or charge-transfer gap) D. This energy corre- sulator transitions.164 The charge-ordering temperature sys-
lates with the metalligand hybridization; the stronger the tematically increases with the reduction in the ionic radius of
hybridization, the smaller the D. If D < U, the lowest-lying R3, and exceeds 500 K for the smallest R cations, such as Y and
electronic excitations are related to the pd charge transfer Lu. Similar to CaFeO3, the magnetic ordering accompanies the
instead of the dd excitations, so that D instead of U becomes charge-ordering transition for R Pr and Nd, but for smaller
the relevant parameter competing with the electron hoppings t. R3 cations (R GdLu, Y) the magnetic transition takes place
This D < U regime, also known as the charge-transfer regime as well below the charge-ordering transition (100200 K vs.
opposed to the Mott regime at D > U, is relevant for the 400600 K, respectively, see Figure 15).164 The latter systems
Transition-Metal Perovskites 15

show clear structural signatures of the charge ordering, with The ANiO3 nickelates can also be prepared with Tl and Bi as
monoclinic crystal structures and two distinct Ni sites below A cations. Unlike Y and rare earths, Tl and Bi feature a lone-pair
the transition temperature (Figure 15, left).262265 In RNiO3 (Tl1, Bi3) as well as s and p valence states interacting with the
with R Pr, Nd, and Sm, the formation of nonequivalent Ni 3d electrons of Ni. While Tl3Ni3O3 (t 0.887) is rather
sites is only detected by local techniques, such as Raman scatter- similar to SmNiO3,273 BiNiO3 does not show the anticipated
ing and x-ray absorption spectroscopy,266268 while bulk non- combination of Bi3 and Ni3, and forms Ni2 along with the
resonant diffraction methods evidence the nondistorted mixed-valence Bi3/Bi5 state instead (Figure 14, right).274,275
orthorhombic crystal structure in the whole temperature Therefore, the charge ordering is observed for the A site instead
range.262,269 Therefore, the charge ordering in PrNiO3, of the B site in other nickelates. External pressure induces an
NdNiO3, and SmNiO3 leads to very subtle structural changes insulator-to-metal/charge-transfer transition toward the more
and may even be of local rather than bulk nature. conventional Bi3Ni3O3, which is cubic and metallic.276,277
In contrast to CaFeO3, the charge ordering in nickelates is Mixed-valence systems with fractional oxidation states of
only partial. The nonequivalent Ni sites have the oxidation the transition metals are even more prone to charge instabil-
states of Ni3d and Ni3d with d  0.35 in YNiO3,263 although ities. However, the charge ordering will only occur in itinerant
in this case the very notion of the oxidation state is somewhat systems with large hopping parameters. For example, the R1/
ambiguous because of the strong hybridization between the Ni 3Sr2/3FeO3 solid solutions with the average oxidation state of
3d and O 2p states. The incomplete charge separation can be Fe3.67 reveal the charge ordering concomitant with the metal
formally ascribed to a charge-density-wave instability that is insulator transition for R La, Pr, and Nd. The transition tem-
frequently observed in metals, yet the microscopic origin of the perature decreases upon the reduction in the ionic radius of
transitions in nickelates is quite different. While charge-density R3. The solid solutions based on smaller R3 cations (Sm and
waves arise from a specific topology of the Fermi surface (nest- Gd) do not undergo the charge ordering, because even at high
ing instabilities), charge instabilities in perovskites are related temperatures the respective compounds are insulating.278281
to the strongly correlated nature of Ni3 and other transition- The effect is conventionally explained in terms of the enhanced
metal cations.255 Such transitions do not involve the orbital GdFeO3-type distortion and reduced bandwidth for smaller
ordering, however.270272 R3 cations. The GdFeO3-type distortion impedes electron
hoppings and eventually leads to electron localization on ran-
dom transition-metal sites, thus eliminating the charge
instability.
Peculiar examples of charge-ordering transitions are found
in mixed-valence manganites that were extensively studied
because of the colossal magnetoresistance (CMR) effect. The
perovskite manganites can probably compete with ferroelectric
relaxors (see Section 2.01.4.1) in terms of both popularity and
complexity. A comprehensive review of CMR perovskites lies
far beyond the scope of the present work and can be found
elsewhere.282,283 Here, we only mention that charge instabil-
ities in manganites are intimately related to the magnetism.
Metallic states are additionally stabilized by the double-
exchange mechanism that results in strong ferromagnetic in-
CaFeO3 BiNiO3
teractions mediated by the itinerant electrons. Such interac-
Figure 14 Examples of checkerboard charge order on the B site tions are impossible in the charge-ordered insulating state
(CaFeO3, left) and A site (BiNiO3, right) of the perovskite structure. that would, however, favor conventional superexchange

Lu Y Sm Nd La

RNiO3 Paramagnetic
metal
Charge-ordered
Temperature

insulator
(paramagnetic)

Antiferromagnetic
insulator

Ionic radius (rR3+)

Figure 15 Left panel: charge-ordered monoclinic structure of YNiO3 with two nonequivalent Ni sites. Right panel: sketch of the phase diagram showing
the transition from the metallic phase for large rare earths (e.g., LaNiO3) to the insulating charge-ordered phase for small rare earths (e.g., YNiO3).
16 Transition-Metal Perovskites

couplings typical for insulators. The charge-ordered states are Lu Y La


generally formed in manganites with Mn3.5, while other oxi-
RCoO3
dation states induce ferromagnetic metallic states or a nano- Paramagnetic
scale phase separation toward the ferromagnetic and metal
antiferromagnetic or spin-glass phases with the itinerant and

Temperature
localized electrons, respectively.284 Unlike Ni3- or Fe4-based Paramagnetic
perovskites, the mixed-valence manganites are also prone to insulator
the orbital ordering that takes place for the orbitally degenerate
Mn3 formed upon the 2Mn3.5 ! Mn3 Mn4 charge-
Nonmagnetic
ordering process.285 A special feature of the charge- and
insulator
orbital-ordering transitions in the mixed-valence manganites (LS-Co)
is their proximity to the ferromagnetic metallic state that is
stable in high magnetic fields or even in zero field above the Ionic radius (rR3+)
charge- and orbital-ordering transitions.286,287
Figure 16 Sketch of the phase diagram for RCoO3 perovskites. While
the low-temperature nonmagnetic and insulating phase features low-spin
2.01.4.4 Instabilities Related to the Spin State and (LS) Co3, the increase in temperature leads to a spin-state transition
Magnetism toward the paramagnetic insulating phase and, eventually, the
paramagnetic metallic phase.
Magnetism is an important ingredient in most of the electronic
instabilities observed in perovskites. The orbital-ordering tran-
sitions are frequently mediated by magnetic interactions (see electrons may fully occupy t2g orbitals (t2g6), thus leading to
Section 2.01.4.2), while the charge ordering is typically the nonmagnetic low-spin (LS) state, or occupy both t2g and eg
accompanied or followed by the onset of the magnetic order orbitals (t2g4eg2), thus forming the magnetic high-spin (HS)
(see Section 2.01.4.3). However, the role of magnetism may be state. The intermediate t2g5eg1 configuration is known as the
even more explicit. For example, Cr4 (3d2) perovskites are intermediate-spin (IS) state, but its existence is a matter of
metallic systems that basically avoid both charge and orbital heavy and long-standing debate. The variable spin state of
ordering. This contrasts with the RVO3 compounds showing Co3 is best illustrated by rhombohedral LaCoO3. At low
peculiar orbital physics of V3, which is also a 3d2 cation. The temperatures, this compound is a nonmagnetic band insulator
metallic nature of ACr4O3 arises from the strong CrO hy- (possibly, with a weak monoclinic distortion296) because of
bridization that increases the electron hoppings (t as compared the LS Co3 and the complete filling of all t2g bands. Above
to D and U, see Section 2.01.4.3) and undermines the orbital 100 K, the insulator-to-metal transition and anomalous ther-
ordering. mal expansion signify the occupation of the eg levels.297 Dif-
At room temperature, SrCrO3 (t 1.003) is cubic, while ferent scenarios suggest that either all Co atoms transform into
CaCrO3 (t 0.949) shows the conventional GdFeO3-type dis- the IS state,297300 or a fraction of Co atoms attain the
tortion. Both perovskites are metallic at room temperature and HS configuration (therefore, the mixed LSHS system is
remain metallic below the magnetic transitions taking place formed).301305
around 40 and 90 K for SrCrO3 and CaCrO3, respectively.288290 Different spin states of Co3 are expected to show different
The transitions are accompanied by structural changes, espe- ionic radii, with the HS ion being about 0.065 A larger than
cially in SrCrO3 that separates into the cubic and tetragonal its LS counterpart because the eg electrons in the HS ion
phases, with only the latter being magnetically ordered.290,291 experience stronger repulsion from oxygen atoms.297 This
Although the structural changes in ACrO3 are sometimes under- structural feature results in a peculiar thermal expansion in
stood in terms of the orbital ordering,292 a complete orbital all R3Co3O3 perovskites and a counterintuitive suppression
order typical for RVO3 and RMnO3 is clearly impossible, be- of the metallic state under pressure. Indeed, the contraction of
cause the electrons remain largely itinerant.289,290 Since no sig- the CoO6 octahedra increases the t2geg crystal-field splitting
natures of the charge ordering are observed either, magnetism is and stabilizes the nonmagnetic LS state that results in the
the only remaining and, therefore, the most likely origin of insulating behavior. In LaCoO3, the temperature of the
structural instabilities. The experimental C-type antiferromag- metalinsulator transition is systematically increased under
netic structure can be understood in terms of both itinerant pressure.306,307 The A-site substitution leads to a similar effect,
(magnetic instability of electronic gas)293 and insulating (local- because small R3 cations induce the strong GdFeO3-type or-
ized magnetic moments)292,294 scenarios, while the actual phys- thorhombic distortion and reduce the width of eg bands
ics of ACrO3 is believed to be intermediate between the purely (Figure 16).308,309
metallic and insulating regimes.290,295
Cobalt oxides form a special group of perovskite-type com-
pounds. The electronic structure of Co3 is basically interme- 2.01.5 Ordering Phenomena at Cation and Anion
diate between TiMn, forming Mott insulators (U < D), and Sublattices of Perovskites
Fe4 or Ni3, forming charge-transfer insulators (U > D). This
2.01.5.1 B-Site Ordering
intermediate regime may allow for both orbital and charge
instabilities, but neither of the two is in fact operative in Co- Different atomic species can simultaneously occupy the octa-
based perovskites. The structures of cobaltites are mainly de- hedral B sites in perovskites. The B cations of different sizes and
termined by the flexibility of the Co3 (3d6) spin state. Six d charges are either disordered or form an ordered arrangement
Transition-Metal Perovskites 17

of the B and B0 cations with the idealized stoichiometries positions with respect to the anions, while the anions are
A2BB0 X6 and A3BB0 2X9 (termed as 1:1 and 1:2 ordering). In allowed by symmetry to shift along the BB0 line (Figure 18).
the overwhelming majority of the ordered perovskites, the B Thus, all anions have similar coordination environment and
and B0 cations are separated into (111) layers alternating along the BX and B0 X bonds can be relaxed, optimizing the BVS for
the [111]p direction, thus leading to an increased translation the anions. In the disordered structure, a part of the anions is
along [111]p by a factor of 2 and 3 for the 1:1 and 1:2 ordering, surrounded by the cations of the same type. The anions having
respectively (Figure 17). only highly charged B cations as nearest neighbors will be
The A2BB0 X6 family, also known as double perovskites overbonded, while the anions bonded to the B cations with
(X O) and elpasolites (X F), embraces the largest number lower charge will be underbonded.
of the B-site ordered perovskites. The undistorted A2BB0 X6 The strongly simplified picture of the purely ionic bonding
structure has the a 2ap cubic unit cell with the Fm3m space fails to explain all the peculiarities of B-cation ordering in
symmetry (Figure 18). The B and B0 cations form a structural perovskites. For example, the Sb(V)-containing double perov-
motif that follows the arrangement of the Na and Cl atoms in skites demonstrate a strong tendency toward the rock-salt or-
the rock-salt structure. Such an order is therefore termed the dering, even at Dq 2 and DIR < 0.2 A. In A2BSbO6 (A Ca, Sr,
rock-salt ordering. A large number of the A2BB0 O6 perovskites B Fe, Cr), the B3/Sb5 cations are ordered at least partially in
were analyzed, in order to understand the influence of the spite of the small DIR 0.035 A (B Fe) and 0.005 A
B-cation ionic radii and formal charges on the relative stability (B Cr).314317Mizoguchi et al. attributed this order to the
of the ordered and disordered structures. The charge difference strong covalency of the Sb5O bonding and a tendency to
Dq between the B and B0 cations has a major effect on the avoid the linear Sb5OSb5 chains, where the oxygen atom
cation ordering.310,311 When Dq > 2, the B and B0 cations are forms two strong s-bonds using only one out of three
usually ordered (e.g., Ba2MnWO6312), whereas Dq < 2 leads to p orbitals.318 The other two orbitals cannot be involved in
disordered structures (e.g., Nd2FeMnO6313). In the intermedi- the p-bonding because of the fully occupied d-shell of the
ate case of Dq 2, the size difference DIR plays a role. Gener- Sb5 cations.
ally, DIR > 0.2 A promotes the rock-salt ordering. At high Dq, The 1:1 ordering with the B and B0 cations forming separate
the rock-salt ordering is clearly preferential, because it places (001)p layers is very rare in the A2BB0 O6 perovskites. It is
the highly charged B0 cations at maximal distances from each observed in the compounds where the B cation demonstrates
other, thus diminishing the electrostatic repulsion. In the rock- a pronounced JahnTeller effect (e.g., Cu2) and with Dq 2
salt-ordered structure, the B and B0 cations are placed at trans between the B and B0 cations (R2CuSnO6 (A La, Pr, Nd, Sm),
La2xSrxCuSnO6, La2CuZrO6)319321 (Figure 19). The Q3-type
JahnTeller distortion (see Section 2.01.4.2) resulting in the
strong apical elongation of the CuO6 octahedra is the necessary
BX6

BX6
CuO6

[111]p SnO6

A2BBX6 A2BB2X9

Figure 17 Patterns of the BX6 and B0 X6 octahedra in the B-site ordered


A2BB0 X6 (1:1) and A3BB0 2X9 (1:2) perovskites. The cubic 2ap and
hexagonal ap2  ap2  ap3 supercells are outlined. Figure 19 Layered B-site ordering in the La2CuSnO6 structure.

BX6 BX6

BX6

BX6

Figure 18 Left: the crystal structure of the A2BB0 X6 double perovskites. The B0 cation is smaller and has a higher charge; the B cation is larger and has
a smaller charge. Right: displacements of the X anions optimizing BVSs for both the B and B0 cations. The arrows indicate the displacements from
the ideal perovskite positions.
18 Transition-Metal Perovskites

but insufficient prerequisite of the layered ordering. The charge their coordination environment by such displacements.
difference Dq 2 is another important condition, because at They appear to be overbonded because of the links to two
higher Dq the dominating electrostatic repulsion causes the highly charged B0 cations simultaneously. Off-center displace-
rock-salt ordering even for Q3-type deformation of the CuO6 ments of the B0 cations along [111]p are required to increase
octahedra, as observed in A2CuMO6 (A Sr, Ba, M W, the B0 O separation (Figure 20). Such displacements are pro-
Te).322324 On the contrary, Dq < 2 leads to a disordered struc- moted by SOJT if the B0 cation has d0 electronic configuration
ture, where the JahnTeller effect manifests itself as a Q2 mode (see Section 2.01.4.1). This explains why the 1:2 ordering is
(CaRMnSnO6 (R La, Pr, Nd, SmDy) and LaAMnSnO6 most frequently observed for B0 Nb5, Ta5. Except for the
(A Sr, Ba)).325,326 The B0 cation of larger size than the B A32B2B0 25O9 family, examples of the 1:2 ordered perov-
cation allows for a tilting distortion in the B0 O6 octahedral skites have been found also among the A32B6B0 23O9
layer and for the buckling of the (B0 O2) plane. This distortion (Ba3TeBi2O9332) and A33B1B0 24O9 (La3LiTi2O9333) com-
is necessary to shift the oxygen atoms of the (B0 O2) plane pounds. A deviation from the perfect 1:2 B-cation ratio may
toward the A cations. Otherwise, the A cations are under- also result in a partial 1:2 ordering, found in Ba3(Li0.76Nb0.24)
bonded due to an increased separation between the (BO2) (Nb0.63W0.3Li0.07)2O9334 and Sr3(Li0.724Nb0.276)(Nb0.612W0.3
and (B0 O2) planes, as caused by elongation of the apical BO Li0.088)2O9.335 The 1:2 B-cation ordering itself results in a
distance and the shift of the A cations toward negatively trigonal a ap2, c ap3 supercell and the P3m1 space sym-
charged (BO2) planes. metry (Figure 17). Most often, it is coupled with the abb
As in the ABX3 perovskites, the octahedral framework of GdFeO3-type octahedral tilting distortion that decreases sym-
double perovskites and elpasolites can undergo the tilting metry down to P21/c and leads to the a ap6, b ap2,
distortion. The tolerance factor, calculated using the average c 3ap2, b  125 supercell.
ionic radii of the B and A cations (if more than one A cation is The 1:3 ordering in the Ba4BB0 35O12 (B Li, Na, B0 Sb,
present), can also be used for predicting the stability of the Bi) perovskites does not have layered character. Instead, these
AA0 BB0 X6 structure toward the tilting distortion: compounds adopt a body-centered perovskite structure with
a 2ap, where the B cations occupy the positions at the cor-
RX 1 =2 RA RA0 ners and in the center of the unit cell (Figure 21).336,337 Linear
t p
2RX 1 =2 RB RB0 B0 5OB0 5 chains are present in these structures along all
three crystallographic directions. This is unusual for the Bi5-
For the A2BB0 F6 elpasolites, the broad stability range of for and Sb5-containing perovskites. Indeed, the KB5O3 (B Bi,
the undistorted Fm3m structures at 0.88 t 1.0 was Sb) compounds do not crystallize in the perovskite structure,
proposed,327,328 indicating that the fluorides are apparently but adopt a cubic structure consisting of corner-sharing B2O10
more tolerant to the mismatch of the AX and BX bonds
than oxides.
The rock-salt cation ordering is described by the R BX6
1 irrep of
the Pm3m space group, which, in combination with the M 3
and R 4 irreps of the octahedral tilts, produces 12 possible
structures, where the tilting distortion is superimposed on the
rock-salt cation ordering.329 Note that the number of tilt sys- BX6
tems is reduced in comparison with that for the ABX3 perov-
skites, because different tilt systems with the same space group
are reduced to the most general tilt system for this space group.
Similar symmetry analysis has been performed by Aleksandrov
and Misjul.330 It resulted in a larger list of possible structures,
because the in-phase and out-of-phase rotations around the
same axis were simultaneously taken into account. The 12 tilt
systems can be subdivided into two groups, where the A cat- Figure 20 Off-center displacements (marked by arrows) of the B0
ions occupy either single or multiple crystallographic sites.20 cations in the B-site ordered A3BB0 2X9 (1:2) perovskites.
The overwhelming majority of the double perovskites has a
single A site, whereas only a few crystallize with the tilt systems
having multiple A sites stabilized by a drastic difference be-
BX6
tween the A and A0 cations (see Section 2.01.5.3).
The 1:2 B-cation ordering is mostly confined to the
A32B2B0 25O9 family, where A2 Ca, Sr, Ba, Na0.5La0.5,
BX6
B2 Mg, Ca, Sr, Mn, Fe, Co, Ni, Cu, Zn, B0 5 Nb, Ta, Ru
(see Ref. 331 and references therein). As in the 1:1 ordered
double perovskites, the size and charge difference are impor-
tant for the 1:2 ordering. Oxygen atoms bridging the B and B0
(111)p layers are shifted from the larger B cation with a smaller
charge toward the smaller B0 cation with a higher charge, thus
optimizing the BOB0 bond lengths. However, the oxygen
atoms positioned between the two B0 layers cannot optimize Figure 21 The crystal structure of the A4BB0 3X12 (1:3) perovskites.
Transition-Metal Perovskites 19

dimers (two BO6 octahedra sharing common edge) instead.338 Rb2KCrF6, Rb2KGaF6, K3AlF6, K3MoO3F3, Sr3WO6, Sr3TeO6,
The 1:3-ordered cubic structure is not observed for B0 Nb, Ta. Ba3TeO6, and A11B4O24 (A Ca, Sr; B Re, Os, where some of
This effect is attributed to a difference in polarizing power of the A sites are vacant).339346
these cations and that of Sb5 and Bi5 having a noble gas In the A-site-deficient Sr11Re4O24 (Sr1.750.25)SrReO6,
electronic configuration. B Sr2, B0 Re6.5, -cation vacancy, half of the small ReO6
octahedra are rotated by 45 relative to their positions in the
ideal double-perovskite structure around either the a or b axis
2.01.5.2 Noncooperative Octahedral Tilting in 1:1 Ordered of the tetragonal unit cell, thus resulting in an increased coor-
A2BB0 O6 Perovskites and A2BB0 F6 Elpasolites dination number of the Sr atoms at the B position from 6 to
8 (Figure 23).345 In the room temperature a-K3AlF6 K2KAlF6
The group-theory analysis of the octahedral tilt systems and their
structure, four out of ten of the AlF6 octahedra undergo large
combinations with other types of ordering in perovskites pro-
45 rotations (Figure 23). One-fifth of the AlF6 octahedra are
vides a comprehensive list of possible structures. However, this
rotated about the c cubic perovskite subcell axis, while 1/10 are
analysis is valid only if the BO6 octahedra maintain their regu-
rotated about the a cubic perovskite subcell axis, and 1/10
larity, or at least the distortion of the octahedra is much smaller
are rotated about the b cubic perovskite subcell axis. These
than the tilt magnitude, and corner-sharing connectivity is
rotations increase the coordination numbers of the K cations
strictly preserved.7 If any of these conditions is violated, new
on the B sites so that 2/5 of the B sites are seven-coordinate and
perovskite structures lying beyond the predictions of the group-
3/5 of the B sites are eight-coordinate. This pattern of octahe-
theory analysis emerge. Such violation can occur if a part of the
dral tilting results in a structure with Z 80 and a unit cell with
octahedra do not behave as rigid units. In the 1:1 ordered
a volume of over 12 000 A3.339 The large octahedral rotations
A2BB0 O6 double perovskites and A2BB0 F6 elpasolites with a
also affect the coordination of the A cations. A rotation of one
significant difference between the ionic radii of the B and B0
B0 X6 octahedron decreases the coordination number of the
cations, the octahedra around the small B0 cations are nearly
A cation by 1, and shortens one of the remaining 11 AX
rigid. However, the B0 X6 octahedra are not connected to each
distances (Figure 24).
other and remain separated by the B cations. If the octahedral
Although there is no direct link between the rotation di-
coordination is not typical for these large B cations, they readily
rections of the B0 X6 octahedra, the well-established ordering of
increase their coordination number to 7 or 8 due to a rotation of
the octahedral units suggests that an indirect interaction exists.
one or two neighboring B0 X6 octahedra by 45o, which is the
Assuming only rotations over a fixed 45 angle around one of
maximum possible angle for the octahedral rotation. The rota-
the ap, bp, or cp axes, several possibilities can be considered,
tion of the B0 X6 octahedra replaces the corner-sharing connec-
resulting in a coordination environment of the B cations with
tion of the B and B0 polyhedra by the edge-sharing connection,
CN 6, 7, and 8 (Figure 25). The B cation can be surrounded
thus increasing the coordination number of the B cation by 1
by six B0 X6 octahedra keeping their orientations in the parent
per each rotated B0 X6 octahedron (Figure 22). As a result of the
perovskite structure, with fourfold octahedral symmetry axes
significant transformation of the B-cation polyhedra, the coop-
parallel to the cubic axes (Figure 25(a)); two B0 X6 octahedra
erative corner-linked topology of the perovskite framework is
above and below the drawing plane are not shown for clarity.
lost, and the rotations of the B0 X6 octahedra are not directly
The B cation has an octahedral environment with d(BX) > d
linked to each other. When this occurs, entirely new perovskite
(B0 X). The rotation of a single B0 X6 octahedron over 45
crystal structures emerge. Such structures tend to be much more
transforms the BX6 octahedron into the BX7 distorted pentag-
complex than those normally adopted by perovskites. The non-
onal bipyramid (Figure 25(b)). The increase in the coordina-
cooperative octahedral tilting is likely to appear if the size dif-
tion number up to CN 8 occurs by the rotation of two B0 X6
ference between B and B0 cations is as large as DIR  0.75 A for
octahedra in cis positions with respect to the B cation over 45
elpasolites and DIR  0.5 A for double perovskites, while the
around two perpendicular axes, which can be either noncopla-
tolerance factor is relatively small (t 0.890.93).339 The com-
nar (Figure 25(c)) or coplanar (Figure 25(d)). In all three
pounds exhibiting the noncooperative octahedral tilting include
cases of CN 7 and 8, a displacement of the B cations from
their ideal positions is possible, resulting in an optimization of
BX6 the interatomic distances between the B cations and X anions
that belong to the unrotated B0 X6 octahedra. Two more cases
should also be considered, which seem to be energetically less
45 BX7 45 BX8 favorable. The rotation of two cis-positioned octahedra around
the same axis would result in an abnormally short XX separa-
45 tion and a strong electrostatic repulsion (Figure 25(e)). The
rotation of two octahedra in trans positions (Figure 25(f)) is
not compatible with the displacements of the B cations due to
the formation of centrosymmetric coordination. Shifting the B
(a) (b) cation toward the edge of the rotated octahedron introduces
Figure 22 A formation of the BX7 (a) and BX8 (b) polyhedra as a result very long distances to the X atoms of a second rotated octahe-
of rotation of one or two B0 X6 octahedra over 45 . Reprinted with dron at the trans position and does not significantly increase
permission from Abakumov, A. M.; King, G.; Laurinavichute, V. K.; short distances to the X atoms of the nonrotated B0 X6 octa-
Rozova, M. G.; Woodward, P. M.; Antipov, E. V. Inorg. Chem. 2009, 48, hedra. The same conclusion is applicable to the rotation of
93369344. Copyright 2012 American Chemical Society. octahedra in trans positions around two different axes. Thus,
20 Transition-Metal Perovskites

KF8
AlF6

KF7
ReO6

SrO8

Sr11Re4O24 K3AlF6

Figure 23 The crystal structures of Sr11Re4O24 and K3AlF6 with noncooperative tilting distortion of the octahedral framework.

ap
B X BX6
B
0 0
bp
A B

0 0 0 0

(b) c
(a) 0

(a)

0 0
B X
45
0 b 0 b
B A
(c) c (d) a

c
0

(b)
0 c 0 0
Figure 24 Coordination environment of the A cation in the cubic B-site
ordered A2BB0 X6 structure (a) and its modification by a rotation of one B0 X6 (e) c (f) c
octahedron over 45 (b). 1/8 of the F-centered cubic unit cell is shown.
Reprinted with permission from Abakumov, A. M.; King, G.; Laurinavichute, Figure 25 Different modes of the B0 X6 octahedra rotations resulting
V. K.; Rozova, M. G.; Woodward, P. M.; Antipov, E. V. Inorg. Chem. 2009, in CN 6 (a), 7 (b), and 8 (cf) for the B cations. The octahedra above
48, 93369344. Copyright 2012 American Chemical Society. and below the drawing plane are not shown for clarity. Arrows mark
directions of displacements of the B cations. The double-headed arrow
indicates short XX separation. Reprinted with permission from
Abakumov, A. M.; King, G.; Laurinavichute, V. K.; Rozova, M. G.;
the rotation modes of the octahedral units are mediated by a Woodward, P. M.; Antipov, E. V. Inorg. Chem. 2009, 48, 9336 -9344.
possibility of relaxation of the BX bonds due to off-center Copyright 2012 American Chemical Society.
displacement of the B cations and the anionanion repulsion
between the neighboring B0 X6 octahedra. It should be noted Upon heating, the amplitude of the octahedral rotations does
that BX9 polyhedra can also be constructed by a rotation of not decrease continuously and rather maintains the 45 value.
three cis-B0 X6 octahedra around different axes, for example, but A step-like decrease in the fraction of the rotated B0 X6 octahedra
CN 9 has not been observed in such structures yet. results in a series of first-order phase transitions between several
Transition-Metal Perovskites 21

polymorphs. The fraction of rotated octahedra decreases from 2/5 However, 1/6 of the anions in the (AX) layers and 1/6 of the
in a-K3AlF6 to 1/5 in b-K3AlF6, 1/6 in g-K3AlF6, and 0 in d-K3AlF6, anions in the (A0 X) layers are still surrounded by four cations of
which adopts the cubic Fm3m double-perovskite structure. This the same type (A or A0 , respectively), thus leading to bonding
discontinuous nature of the phase transitions is drastically differ- instability. This instability can be relieved if the layered A-site
ent from octahedral tilting distortions in conventional perov- ordering is combined with cooperative antiferrodistortive dis-
skites, where the corner-sharing links between the octahedral placements of the transition metal d0 B cations due to the SOJT
units force them to behave cooperatively.347 effect (see Section 2.01.4.1). Such displacements proceed
toward the anions of the (AX) layer, where the A cation has
smaller charge, thus compensating the underbonding of the
2.01.5.3 A-Site Ordering
anions in this layer and relieving the overbonding of the an-
A-cation ordering is by far less common than the B-cation ions in the (A0 X) layer. Thus, the factors promoting the layered
ordering in perovskites. This effect can be attributed to the A-site ordering are primarily the charge difference of the A and
smaller charge difference between the A cations entering the A0 cations and the SOJT-driven off-center displacements of the
perovskite structure. Indeed, the charge difference for the B d0 B cations. The layered A-site ordering is most frequently
cations can be as high as 6 (alkali cations and Re7 in observed if the place of the low-charged A cation is taken by
A2BReO6, A Sr, Ba, B Li, Na),348,349 whereas it does not Li or even a cation vacancy, as in the perovskite families A1/
exceed 3 for the A cations (Na2/3Th41/3TiO3).350 In contrast 3xBO3 (A La, Ce, Pr, Nd, B Nb, Ta),
354360
A2/3xTiO3
to the B-site ordering, the examples of the rock-salt type (A (La,Sr), Ce, Pr, Nd), 361364
and (La2/3xLi3x)TiO3.365369
A-cation ordering along the (111)p perovskite planes are scarce The layered A-site ordering is governed by the X3 irrep of the
compared to the ordering along the (001)p planes (layered parent Pm3m space group that gives P4/mmm as the space sym-
ordering). The long-range rock-salt A-cation ordering was metry of the ordered structure without any octahedral tilts.361
reported for the mixed perovskite fluorides NaBaLiNiF6 and Although the layered A-site ordering and octahedral tilting dis-
NaBa1/21/2Fe2F6 (-cation vacancy) only.351,352 The reasons tortion separately retain the inversion center in the perovskite
of the prevailing layered ordering have been discussed in detail structure, their combination leads to acentric structures for the
by King, Knapp, and Woodward using bond valence arguments aac, ab0c, abc, and abc tilt systems. There are 12 tilt
for the oxygen atoms.311,353 Every oxygen atom in the perov- systems compatible with the layered A-site ordering.
skite structure is situated in an octahedron comprising two B The off-center displacements of the d0 B cations stabilizing
cations and four A cations. Due to the rock-salt ordering of the the layered A-site ordering are compatible with the rock-salt
A cations, the trans octahedral vertices will be occupied by A ordering pattern if two different cations are present at the B site.
cations of the same type (Figure 26(a)). Thus, the oxygen In such double-ordered AA0 BB0 O6 perovskites, two kinds of or-
atoms retain the centrosymmetric environment and have no dering synergistically support each other.353 All double-ordered
possibility to displace from the highly charged A cation toward perovskites are formed with B0 W6 (A Na, K, A0 LaHo,
the cation of smaller charge, as required for the optimization of B Mg, Ni, Co, Mn)353,370373 (Figure 27). Only the W6 cat-
their bond valences. For the B-site rock-salt ordering, the op- ions are subjected to the off-center displacements, whereas the B
posite vertices are occupied by different cations making this cations retain a fairly symmetric octahedral coordination.
relaxation possible. However, the layered ordering only par- The synergetic character of two orderings and the off-center dis-
tially improves the ability of the structure to relax. In the placements is best illustrated by the suppression of the off-center
AA0 B2X6 ordered perovskite, the anions of the (BX2) layers are displacements in the rock-salt ordered A2BWO6 perovskites
surrounded by two A and two A0 cations in cis positions and (A Ca, Sr, Ba, B Fe, Mn, Mg, Ca)374376 without the layered
can be displaced toward the neighboring (A0 X) layer with the A0 A-site ordering and the absence of the layered A-site ordering in
cation of higher charge and/or smaller size (Figure 26(b)). NaLaTi2O6 without the rock-salt B-cation ordering.377
Thus, 2/3 of the anions can optimize their coordination.
La
A A
A MgO6

Na
A

WO6

(a) (b)
Figure 27 The crystal structure of NaLaMgWO6 with the layered A-site
Figure 26 Rock salt (a) and layered (b) arrangement of the A and A0 and rock-salt B-site ordering. Yellow arrows indicate off-center
cations in the AA0 B2X6 ordered perovskites. displacements of the W6 cations toward the (NaO) layers.
22 Transition-Metal Perovskites

CuO4
Ca

TiO6

Figure 28 The crystal structure of the A-site ordered CaCu3Ti4O12.

Besides the electrostatically driven A-site ordering, a signif-


icant difference in electronic structures of the A and A0 cations
can also promote their ordered arrangement. In the AA0 3B4O12
perovskites (A Na, Ca, Sr, Pb, Bi, La, Nd, A0 Cu2 or Mn3,
B Ti, V, Mn, Fe, Cr, Ru, Ga, Ge, Sb, Sn, Ta),378390 the A0
positions are taken exclusively by the cations showing a strong Figure 29 The crystal structure of the A-site ordered CaFeTi2O6.
tendency toward the first-order JahnTeller effect (e.g., Cu2 or The TiO6 octahedra are blue. The Fe cations at 50% of the A sites are
Mn3, see Section 2.01.4.2). These cations should normally situated in brown FeO4 squares and tetrahedra. The other 50% of the A
reside at the B-type positions of the perovskite structure, be- sites are occupied by the Ca cations (yellow).
cause they are too small for the large 12-coordinated A-site
cavity. However, the specific anion environment, which is cations and their ability to adopt the coordination numbers
suitable for accommodating Cu2 or Mn3 at the A0 position, from 4 to 6 (or even 2, as for Cu). When the concentration
is created by the aaa octahedral tilt system with large tilt of anion vacancies is large enough for their mutual interaction,
magnitude (e.g., the TiOTi bond angle is only 140.7 in the structure gains additional energy due to the anion-vacancy
CaCu3Ti4O12378) (Figure 28). The tilt creates the square-planar ordering. The anion-deficient perovskites adopt the composi-
anion coordination for the A0 cations, which is additionally tions ranging between ABX3 and ABX2. A striking example of
stabilized by the intrinsic JahnTeller effect. The larger A cat- structural changes driven by anion ordering in perovskites is
ions are located in the icosahedral 12-coordinated cavities. The given by the SrFeO3d compounds (Figure 30). The increase in
close positioning of the A0 and p B transition-metal cations, the concentration of oxygen vacancies in the cubic SrFeO3 pe-
which are separated only by ap/ 3  2.15 A, allows for a strong rovskite first decreases the coordination number of the Fe cat-
electronic interaction. In LaCu3Fe4O12, this interaction mani- ions, and at d 0.125 and 0.25 the ordered patterns of oxygen
fests itself as an isostructural phase transition with the charge atoms and vacancies arise, resulting in the Sr8Fe8O23 and
transfer between the Cu and Fe cations.387 The transition from Sr4Fe4O11 compounds with ordered FeO5 pyramids and FeO6
the high-temperature LaCu32Fe43.75O12 phase to the low- octahedra.392 Further reduction leads to the Sr2Fe2O5 (d 0.5)
temperature LaCu33Fe43O12 phase is accompanied by brownmillerite with alternating layers of the FeO4 tetrahedra
converting a paramagnetic metal into an antiferromagnetic and FeO6 octahedra.393 The d5 electronic configuration of the
insulator and a unit cell expansion of 1%. Fe3 cations in Sr2Fe2O5 favors the brownmillerite structure
The A-site ordering is possible even without the charge with two distinct coordination numbers of 4 and 6 for the Fe
difference and the additional energy gain due to JahnTeller cations because of the same crystal-field energy for the tetrahe-
effect, but solely due to octahedral tilting distortion that creates dral and octahedral environments. A reduction of Sr8Fe8O23
crystallographically distinct A positions. In CaFeTi2O6, the rare with CaH2 produces the SrFeO2 (d 1) compound with the
tilt system aac renders the ordering of the A-cations Ca2 tetragonally distorted perovskite structure.394 This so-called
and Fe2 in separate chains.391 The Fe atoms adopt the coor- infinite layer-type structure consists of layers of corner-sharing
dination number 4, with the FeO4 tetrahedra and squares FeO4 squares with the Sr cations in between the layers. This
alternating along the chain. The coordination number of the structure can be derived from the parent perovskite structure
Ca atoms can be represented as 6 4 (Figure 29). by removing all apical oxygen atoms from the FeO6 octahedra.
Besides the A-site ordering in stoichiometric perovskites, A similar sequence of anion-deficient phases is observed in
fascinating examples of the A-site ordering combined with the SrMnO system. Starting from cubic SrMnO3, the reduc-
the ordering of anion vacancies are known. Such compounds tion leads subsequently to the Sr7Mn7O19 and Sr5Mn5O13
are discussed in more detail in Section 2.01.5.5. phases with the gradually increasing fraction of the MnO5
tetragonal pyramids at the cost of the MnO6 octahedra.395397
At the final stage of the reduction, the Sr2Mn2O5 compound is
2.01.5.4 Ordering of Anion Vacancies in Perovskites
obtained, but the vacancy ordering pattern in this compound is
Anion nonstoichiometry is intrinsic in transition-metal perov- significantly different from the brownmillerite-type Sr2Fe2O5
skites due to a variable oxidation state of the transition-metal (Figure 31). Instead of the alternating octahedral and
Transition-Metal Perovskites 23

FeO6
one or two apical octahedral vertices, thus increasing the en-
ergy splitting of the eg orbitals and minimizing the free energy.
FeO
eO5 Interestingly, the BO5 pyramids are always connected in such a
FeO4
Fe
way that the apical vertex of one pyramid forms an equatorial
vertex of another pyramid, thus promoting the elongation of
the remaining apical BO distance and the shortening of the
equatorial BO distances, as typical for the JahnTeller cations.
Indeed, the Cu-based (La,Sr)2Cu2O5 anion-deficient perov-
Sr8Fe8O23
skites also adopt the Sr2Mn2O5-type structure.401,402 However,
even at nearly the same A2B2O5 oxygen stoichiometry, which
favors the purely tetragonal-pyramidal coordination, other or-
FeO5
dering patterns are also known and demonstrate the partial
disproportionation of the coordination environment of the
Sr2Fe2O5 transition-metal cation, maintaining the (BO1.5) composition
FeO4 of the layer. In La8xSrxCu8O20d (1.28 x 1.92),403 one half
of the Cu cations retains the tetragonal-pyramidal oxygen co-
Sr4Fe4O11
ordination, one-quarter of the Cu cations possess an octahe-
dral environment, whereas for the remaining quarter two
SrFeO2
oxygen atoms are missing, resulting in the square-planar coor-
Figure 30 The crystal structures of Sr8Fe8O23, Sr4Fe4O11, Sr2Fe2O5, dination (Figure 31).
and SrFeO2. Generally, anions can be removed from the <100>p or
< 110>p rows or {100}p planes of the ABX3 perovskite
structure.404 This results in a transformation of the BX6 octa-
hedra into BX5 tetragonal pyramids and/or BX4 squares for the
anions removed along the < 100>p rows or {100}p planes, or
into the BX4 tetrahedra if the anions are removed along the
<110>p rows. The most abundant family of the anion-
deficient perovskites with half of the B cations in tetrahedral
coordination is the brownmillerite-type compounds A2BB0 O5.
MnO5
Viewed along one of the cubic perovskite subcell axes, the
brownmillerite structure can be represented as the ordered
alternation of the (AO), (BO2), and (B0 O) layers according to
the BO2AOB0 OAOBO2 sequence. The anion vacancies
Sr2Mn2O5 reside in the (B0 O) layers resulting in infinite chains of corner-
sharing B0 O4 tetrahedra. Both B and B0 positions can be taken
CuO6 by a 3d transition-metal cation, if this cation demonstrates an
CuO4
affinity to both octahedral and tetrahedral coordinations
(A2B2O5, A Ca, Sr, B Fe3, Co3),405410 or the cation
CuO5 adopts two oxidation states favoring the octahedral and tetrahe-
dral coordinations, respectively (La2xAxMn2O5, B Mn(3d),
B0 Mn2).411,412 However, more often, the transition-metal
cation occupies the octahedral site, whereas the tetrahedral site
is preferentially taken by the group III cations, such as Al3 and
Ga3. Such a combination of the tetrahedral and octahedral
layers, as in the brownmillerite structure, provides an excellent
host for the octahedrally coordinated JahnTeller active
transition-metal B cations.413 The BO6 octahedra are apically
elongated in brownmillerites, thus giving rise to four shorter
in-plane BO bonds and two longer apical BO bonds
(Figure 32). However, not only the JahnTeller effect dictates
La8xSrxCu8O20 such apical elongation of the BO6 octahedra. The short metal
oxygen bonds for the B0 cations in the tetrahedra also require
Figure 31 Ordering patterns of oxygen vacancies in the crystal this apical elongation in order to keep an appropriate separation
structures of Sr2Mn2O5 and La8xSrxCu8O20d. between the octahedral and tetrahedral layers and reasonable
distances between the A cations and neighboring oxygen atoms.
tetrahedral layers, the Sr2Mn2O5 structure consists of the MnO5 A comparison of the perovskite NdFeO3414 and brownmillerite
tetragonal pyramids linked by common corners.398 This illus- Ca2FeAlO5415 (Figure 32) shows that the decrease of the bond
trates that the exact pattern of the anion-vacancy ordering is lengths for the B0 cation requires a shift of the apical oxygen atom
determined, to a large extent, by the electronic configuration away from the B cation, even for JahnTeller inactive cations,
and crystal chemistry of the transition-metal cations.399,400 such as Fe3. In the Fe-containing brownmillerites, the difference
JahnTeller cations, such as Mn3 and Cu2, prefer to lose between the equatorial and apical FeO bond lengths is quite
24 Transition-Metal Perovskites

2.002.02 and Ga cations in the A2MnGaO5 brownmillerites are


completely ordered,417420 but this ordering is destroyed by
increasing the coordination number of the B0 Ga cations up
to 6, resulting in disordered perovskite phases. The
2.372.61 Ln2MnGaO6 (Ln La, Nd) compounds have the orthorhom-
B bic GdFeO3-type perovskite structure with the Mn and Ga
cations randomly occupying the octahedral sites.427 Similar
A disorder was also observed for the solid solutions La2
xSrxMnGaO6 (x 0.7).
428,429
A variation of the Mn/Ga ratio
also prevents the formation of the layered brownmillerite
structure: the solid solutions SrMn1xGaxO3d (0 x 0.33)
have a disordered cubic perovskite structure.430
A coupling between the B-cation and anion-vacancy ordering
is particularly well illustrated by a comparison of the perovskites
with the same anion deficiency, but different B/B0 ratio. In the
A3BB0 2O7.5 (A Na, Ba, B Mn, Ln, Y, B0 Al, Ga, V)431,432
2.22 perovskites, the oxygen content is the same as in the brownmil-
B lerites, both corresponding to the A(B,B0 )O2.5 formula, but the
Oeq 2.492.57 amount of the tetrahedrally coordinated B0 cations is twice the
amount of the octahedrally coordinated B cations. The layered
ordering of B0 O4 tetrahedra and BO6 octahedra, where each
1.94
oxygen atom is shared between two coordination polyhedra
Oap around the B and/or B0 cations, is impossible for the
2.36 A3BB0 2O7.5 compounds, because the oxygen content is not com-
patible with the amount of the tetrahedrally coordinated cations
at such linkage of the polyhedra. Thus, another perovskite-like
1.71
B structure is formed, consisting of quasi-2D blocks of the corner-
sharing B0 O4 tetrahedra and BO6 octahedra, ordered in a rock-
Figure 32 Fragments of the NdFeO3 perovskite (a) and Ca2AlFeO5 salt manner (Figure 33). The blocks are linked together by the
brownmillerite (b) structures with the most relevant bond lengths. B0 2O7 dimers that comprise two B0 O4 tetrahedra sharing a com-
Hadermann, J.; Abakumov, A. M.; DHondt, H.; Kalyuzhnaya, A. S.; mon corner and having one dangling oxygen vertex, which is
Rozova, M. G.; Markina, M. M.; Mikheev, M. G.; Tristan, N.; Klingeler, R.; linked to only one B0 cation. Thus, half of the B0 O4 tetrahedra
Buchnerd, B.; Antipov, E. V. J. Mater. Chem. 2007, 17, 692698
have such dangling oxygen vertices. In the similar perovskite-
Reproduced by permission of The Royal Society of Chemistry.
like Sr10Sc4Ga6O25 structure with fully ordered ScO6 octahedra
and GaO4 tetrahedra, the amount of tetrahedra also exceeds the
remarkable: d(FeOeq) 1.9421.954 A, d(FeOap) 2.217 A amount of octahedra resulting in 1/3 of GaO4 tetrahedra that
in Ca2FeAlO5415; d(FeOeq) 1.9541.959 A, d(FeOap) possess the dangling oxygen vertex (Figure 33).433
2.128 A in Ca2FeGaO5.416 If B is a JahnTeller active cation, the Topotactic reduction of nearly oxygen-stoichiometric pe-
coinciding geometric and electronic requirements should pro- rovskites may result in the anion-vacancy ordering coupled
mote a formation of the brownmillerite structure. Indeed, for with the charge ordering for the transition-metal cation in the
B Mn3 a family of A2MnB0 O5 brownmillerites is known for mixed-valence state. The reduction of (La,A)MnO3d (A Ca,
A Ca, Sr, and B0 Al, Ga.417423 A similar family exists Sr, Ba) with alkali-metal hydrides generally leads to the (La,
for B Cu2: LnACuGaO5 (Ln La, Pr, Nd, A Ca, Sr).424426 A)2Mn2O5 brownmillerites with the Mn cations having a
mixed valence between 2 and 3.411,412 The tetrahedrally
coordinated positions in these brownmillerites are taken by
2.01.5.5 Coupled Cation and Anion-Vacancy Ordering
the Mn2 cations, which are isoelectronic with the Fe3 d5
The A2BB0 O5 brownmillerites with the JahnTeller B cation cations and thus have no additional crystal-field stabilization
demonstrate the example of the B-site ordering promoted by of the octahedral coordination. However, in contrast to the
the ordering of the anion vacancies. The main factor forcing the previous example of the A(B,B0 )O2.5 compounds with the var-
B and B0 cations to occupy the positions in separate layers is the iable B/B0 ratio strongly linked to the oxygen-vacancy ordering
different coordination numbers of the B and B0 cations in pattern, such a link is noticeably weaker if the B and B0 cations
complex oxides. According to Section 2.01.5.1, the layered differ only in their formal oxidation states. In La4Mn4O11, the
ordering of the B cations is extremely rare in stoichiometric Mn3/Mn2 occur in the 1:1 ratio, but the structure is built
perovskites, and certain criteria for the charge and size differ- of three octahedral (O) layers and one brownmillerite-type
ence must be fulfilled to stabilize this ordering pattern. In most tetrahedral (T) layer alternating in the OOOTOOOT sequence
of the brownmillerites, the B and B0 cations have the same that matches the overall oxygen content, but does not imply
formal charge of 3 or their charges differ by not more the complete Mn3/Mn2 charge ordering.434
than 1, which is obviously insufficient for the layered ordering. A large variety of anion-vacancy ordering patterns can be
Nevertheless, a complete layered ordering of the B and B0 obtained in a combination with the ordering of different
cations is observed in many brownmillerites, especially those chemical species in the A sublattice of the (A,A0 )BO3d perov-
containing the JahnTeller cation at the B position. The Mn skites. The primary driving force for such ordering is a
Transition-Metal Perovskites 25

GaO4

Cu 2 CuO
ErO6
BaO

CuO2
Y
Ba3ErGa2O7.5 CuO2

ScO6 BaO
GaO4
Cu 2 CuO

YBa2Cu3O6 YBa2Cu3O7

Figure 34 The crystal structures of YBa2Cu3O6 and YBa2Cu3O7.

layers, so that the B cations in the adjacent (BO2) layers acquire


tetragonal-pyramidal coordination. Thus, the layer sequences
for both series can be written as

An Bn1 B0 O3n1 : B0 Oh  AO  BO2  AO  BO2n2  AO


 B0 Oh

A n1 A 0 Bn O3n1 : A 0 h  BO2  AOn1  BO2  A 0 h

In BaRFe2O5436438 and Ba2RFe3O8d,439442 the cations A0


(Y) and cations A (Ba) have CNs of 8 and 12, respectively
(Figure 35). An important influence of the anion-vacancy or-
dering on the A-site ordering can be shown using an example of
Sr10Sc4Ga6O25 the BaLaMn2O6d (d 0, 1) compounds.443445 The
BaLaMn2O6 compound with a complete anion sublattice dem-
Figure 33 The crystal structures of Ba3ErGa2O7.5 and Sr10Sc4Ga6O25.
onstrates no order of the Ba2 and La3 cations. However, the
difference between size and coordination number of the A and synthesis of the anion-deficient BaLaMn2O5 results in the lay-
A0 cations. In the YBa2Cu3O6d perovskites, a repetition period ered ordering of the anion vacancies and A cations, as found in
along one of the cubic perovskite axes is tripled due to the layer BaYFe2O5. Subsequent soft oxidation allows preservation of the
sequence CuOdBaOCuO2YCuO2BaOCuOd (-oxygen A-site ordering in the stoichiometric BaLaMn2O6 perovskite.
vacancy) (Figure 34). Smaller Y3 cations (r 1.015 A, CN 8) The structural fragments combining both A-site and anion-
residing in the anion-deficient (Y) layers are surrounded by a vacancy ordering are sufficiently robust to even form inter-
distorted cube of the oxygen atoms with dav(YO) 2.41 A. growths with the blocks of other anion-deficient perovskites,
Larger Ba2 cations (r 1.42 A, CN 8) always occupy the po- such as brownmillerite, which interleaves with the A2A0 Fe3O8-
sitions in the complete (BaO) layers. Although the coordination type blocks in the Ca2Ba2Nd2Fe6O15.6 compound.446 How-
number at d  0 is the same for the Y and Ba cations due to the ever, one can expect that the ordered stacking of layers in the
almost complete absence of the oxygen atoms in the (CuOd) homologs of both An1A0 BnO3n1 and AnBn1B0 O3n1 series will
layers, the average distance dav(BaO) 2.85 A for the Ba cat- become less stable with increasing n, that is, with increasing the
ions significantly exceeds that for the Y cations.435 Indeed, the distance between the anion-deficient layers and decreasing the
increase in d adds extra oxygen atoms exclusively to the (CuOd) amount of oxygen vacancies. Due to repulsive forces, positively
layer, thus completing the coordination environment of the Ba charged vacancies tend to be more homogeneously distributed
cations up to 10 in YBa2Cu3O7, whereas the Y cations retain in the structure, thus impeding the formation of ordered layer
their coordination number of 8 (Figure 34). sequences. The ordering in the n 4, 5, 6 An1A0 BnO3n1 com-
One can compare two homologous series AnBn1B0 O3n1 pounds is only achieved by a concomitant order of two B
and An1A0 BnO3n1, where divalent alkali-earth and trivalent cations with the stable CN 5 and 6, as observed in the
rare-earth cations are located in the A sublattice. The AnBn mixed oxides (AA0 Cu2O5)(ABO3)n2 (B Ti, Sn).447449 Start-
0
1B O3n1 series was already mentioned above. It is the brown- ing from a certain n value, it becomes more energetically prof-
millerite homologous series where the perovskite blocks with itable to increase the coordination number of the cations in the
the average thickness of n  1 octahedra are separated by the anion-deficient layers rather than to increase the thickness of
anion-deficient (B0 O) (-oxygen vacancy) layers, thus result- the perovskite block between the anion-deficient layers.
ing in a larger amount of the octahedral (O) layers compared Although a configuration with the layered ordering of the A
to the tetrahedral (T) layers, unlike in the brownmillerite struc- and A0 cations with the anion vacancies located at the (A0 )
ture with the O/T ratio of 1. In the An1A0 BnO3n1 compounds, (-oxygen vacancy) layers seems to be most favorable, the
due to smaller size of A0 cations in comparison with that of the ordering of the A and A0 cations within the same layer can
A cations, the anion vacancies are concentrated in the A0 occur if the anion vacancies are ordered in the adjacent (BO2d)
26 Transition-Metal Perovskites

FeO2
CoO1.25
BaO Sr
Sr3/4Y1/4O
FeO2 CoO2
Y Sr3/4Y1/4O
Y
FeO2
CoO1.25

BaO

BaYFe2O5 FeO2

Ba2YFe3O8

Figure 35 The members of the An1A0 BnO3n1 homologous series


BaYFe2O5 (n 2) and Ba2YFe3O8 (n 3).

layers. The introduction of extra oxygen into the anion-


deficient Sr2Co2O5 perovskite by a heterovalent replacement
Figure 36 The crystal structure of Sr3YCo4O10.5.
of Sr2 by R3 results in the anion-deficient cobaltites (Sr,R)
CoO2.5d: Sr0.7Y0.3CoO2.62,450 Sr0.7Dy0.3CoO2.62,451 Sr0.66
Y0.33CoO2.79,452 SrxR1xCoO3y, R SmYb, Y, 0.6 < x 0.9.453 The incommensurate order often arises from coexisting dis-
These compounds, as well as the Sr0.73Y0.27Mn0.67Ga0.33O2.63 tortion modes that interact with each other and produce a mod-
manganite,454 adopt a tetragonal structure with a  2ap, c  4ap ulation wave. In perovskites, such distortion modes can be
and contain layers of tilted BO6 octahedra that alternate with the associated with dipolar interactions due to atomic displacements
oxygen-deficient layers according to the BO2(Sr,R)O and/or elastic deformations, for example, due to the octahedral
BO12d(Sr,R)OBO2 sequence (Figure 36). The (BO12d) tilting and/or deformation of the octahedra. The incommensurate
layer consists of clusters of four BO4 tetrahedra, where each ordering in brownmillerites provides an example of such compet-
tetrahedron shares two oxygen atoms with the adjacent tetrahe- ing modes: dipoledipole interaction between the tetrahedral
dra. An extra oxygen atom, located between four tetrahedral chains tends to minimize the free energy, but the most favorable
clusters, expands the coordination of a fraction of the B cations arrangement with the shortest separation between the chains
in these layers up to CN 4 1 (four shorter and one longer causes deformations of the octahedra in the neighboring layers,
BO separations). The Sr2 and R3 cations are ordered on a thus increasing the elastic strain. The atomic displacements within
square mesh in such a way that each R3 cation is surrounded by the tetrahedral (B0 O) layers of the brownmillerite structure can
eight Sr2 cations (for the idealized Sr/R 3/1 ratio). be described as a consequence of a cooperative rotation of
the B0 O4 tetrahedra. The tetrahedra with a different sense of
rotation clockwise and counterclockwise alternate along the
2.01.6 Aperiodic Order in Perovskites direction of the chain propagation (Figure 37). The chains can a-
dopt two mirror-related configurations, which are arbitrarily
Aperiodic structures possess long-range ordering and, at the called left (L) and right (R) and have opposite directions of
same time, lack the translational symmetry. This can be imag- the tetrahedral rotations. The transformation of the L chain into
ined as a periodic perturbation superimposed onto the parent the R one and vice versa does not noticeably influence the first
basic structure. It means that neighboring unit cells of the basic coordination spheres for the cations and does not change the
structure are no longer equivalent, but deviation from the basic interatomic distances, thus leading to the similar configurational
structure can be described by a periodic function with the energy for the sets of L or R chains. As a result, these chains should
period related to the periodicity of the basic structure by an have similar probability of formation. However, a cooperative
irrational number. Then no common supercell can be found to rotation of the tetrahedra results in a net shift of the oxygen
fit both periodicities or, at least, such a supercell will be too atoms of the chains with respect to the cations causing antiparallel
large. The extra periodicity manifests itself on the diffraction dipoles to be associated with the L and R chains (Figure 37). The
patterns by the appearance of extra reflections (satellites) at the tetrahedral chain ordering is driven by the minimization of free
positions that require more than three reciprocal basis vectors energy due to the interaction between these antiparallel dipoles,
to be indexed with integer numbers. The extra reciprocal vec- which is most effective when the chains are at the shortest dis-
tors are the modulation vectors. For such incommensurately tances from each other, that is, located in the same layer in the L
modulated structures the periodicity, which is lost in 3D space, RLR order. This ordering results in a commensurately modu-
is restored when embedding the structure into a higher dimen- lated structure with the modulation vector q [0,0, 1/2]. Such
sional space, and the structure can be handled as a periodic one structures are observed in Sr2MnGaO5,456 Sr2CuGaO5,457
at the cost of increasing the dimensionality.455 Ba2In2O5,458 and La1.5Sr0.5Mn2O5.411
Transition-Metal Perovskites 27

B O nearly nonmodulated, and the part, which is modulated sig-


nificantly. In Bi0.75La0.25FeO3, the modulated tilt is almost
completely suppressed in the regions where the in-phase
A-cation off-center displacement is locally violated by an out-
of-phase displacement that is accompanied by a noticeable oc-
tahedral deformation (Figure 39). Thus, the modulation arises
from the coupling between one of the tilt components and polar
displacements of the A cations through the lattice strain.
The progressing tilting distortion of the perovskite octahe-
dral framework upon cooling may lead to intermediate incom-
mensurately modulated (or long-period commensurately
modulated) phases. Due to the gradual evolution of one of
the tilt components, the octahedral tilt sequences may be more
complex than the generally considered in-phase or out-of-
L R phase tilts. In the room-temperature structure of NaNbO3,
the primary aac0 tilting distortion is accompanied by an
Figure 37 Left (L) and right configurations of the tetrahedral chains alternating oioi sequence of the in-phase (i) and out-of-phase
in the (B0 O) brownmillerite layer. The curved arrows denote the rotation (o) octahedral tilts. More generally, this structure can be con-
of the B0 O4 tetrahedra with respect to their ideal perovskite positions.
sidered as the d 1/4 point in the series of commensurately
The red and green arrows indicate the dipole moments of the B0 O bonds
and total net dipole moments of the chains.
modulated phases with the modulation vector q [1/2,1/2,d,]
(d 1/4, 1/6, 1/12). These modulation vectors correspond to
the in-phase and out-of-phase tilt sequences (oi)2, (ooi)2, and
A factor competing with the dipolar interaction between the (ooooii)2 arising from a weak coupling between the rotations in
tetrahedral chains arises from cooperative displacements of the the neighboring layers111,464 (Figure 40).
oxygen atoms connecting the tetrahedral and octahedral layers. The local interruption of the out-of-phase tilt of the aac0
When all tetrahedral chains in the layer are of the same con- system by an in-phase tilt produces a twin boundary in the
figuration, these oxygen atoms are displaced in-phase and pattern of the tilted octahedra (Figure 41). Such twin bound-
induce the gliding of the octahedral layer with respect to the aries can be arranged in a 2D checkerboard pattern or a 1D
tetrahedral one. However, the LRLR ordering results in an stripe pattern coupled with the separation of the A cations into
out-of-phase displacement of the bridging atoms for the chains domains of different compositions in the Nd2/3xLi3xTiO3
of different configurations, thus causing an elastic deformation perovskites465,466 and AA0 BB0 O6 (A Na, K, A0 La, Nd,
of the octahedral layers. The ordering schemes of the tetrahe- B Mg, Mn, B0 W) double perovskites.467470 For example,
dral chains depend on the parameters that determine the Nd7/12Li1/4TiO3 separates into domains with the Nd1/2Li1/2
dipoledipole interaction: the degree of the tetrahedral rota- TiO3 and Nd2/3TiO3 compositions, thus resulting in a
tion and the separation between the neighboring tetrahedral 14ap  28ap  2ap supercell for the commensurate approxi-
layers.423 As a result of this competition, the compromising mant. The AA0 BB0 O6 double perovskites are supposed to split
long period LR ordering patterns arise. In Ca2Co2xAlxO5 into domains with an A/A0 ratio close to 1:1 and the domains
(x  0.75) with q [0,0, 5/8] and q [0,0, 2/3] these periodic- with the A13xA0 1xBB0 O6 composition, in order to maintain
ities correspond to the chain sequences LRLLRLRR and the charge balance. The commensurate supercells can be as
LRLLRL, respectively.459 large as 10ap  10ap  2ap for KLaMnWO6 and 14ap  14ap 
Besides the brownmillerites with the rational values of the q- 2ap for NaNdMgWO6. The octahedral tilt twin boundaries
vector components, the incommensurately modulated brown- help to alleviate the strain at the boundaries of the domains
millerites are also observed (Ca2Al2O5 (q [0, 0, 0.595]),460 the with different chemical compositions.
high-temperature form of Ca2Fe2O5 (q [0, 0, 0.588])461). The incommensurability in perovskites can also be caused
A large separation between the tetrahedral layers (2ap) by a necessity to gradually vary the chemical composition in
weakens the interaction between the tetrahedral chains in order to adopt the oxygen deficiency due to heterovalent re-
the neighboring layers, thus making the disorder and polytypism placement. In the perovskites with the lone-pair A cations, the
possible. In Sr2Fe2O5, the perfect LRLR order is established large oxygen deficiency does not manifest itself as ordered
within the tetrahedral layers, but different stacking sequences of or disordered point vacancies, but rather appears as a set
the layers are energetically very close and realized simulta- of equidistantly spaced parallel planar defects with the crystal-
neously on the local scale462 (Figure 38). In La2xAxMn2O5, lographic properties similar to those of crystallographic shear
different polymorphs were isolated as single phase materials.412 (CS) planes in ReO3-type oxides.471473 The ReO3-type struc-
A competition between the dipolar interaction and elastic ture is based on the perovskite octahedral framework where all
deformation also underlies the incommensurability in the A sites are vacant. Formally, the CS plane can be generated
transition-metal perovskites with the lone-pair A cations. In from a cut of the basic structure along a certain crystallographic
Bi0.75La0.25FeO358 and Pb2CoWO6,463 the dipolar interactions plane. Then one part of the structure is displaced with respect
originate mainly from lone-pair-driven displacement of the A to the other part over a vector, which is a fraction of the lattice
cations, which form short covalent bonds with a part of the translation of the basic structure (Figure 42). As a result of such
oxygen atoms (see Section 2.01.3). These displacements are displacement, the octahedra along the cut plane share edges
ordered in an antiferroelectric manner. In both cases, the instead of corners, thus eliminating part of the oxygen atoms
octahedral tilts can be decomposed into the part which is and reducing the overall oxygen content.
28 Transition-Metal Perovskites

b
L R
b
R
L R R

b L L
R L

R
R R

c R
(a) R R

L
L
b
L
R
R

R c
(d)
c R
(b)
c
(c)

Figure 38 Different polymorphs locally observed in Sr2Fe2O5 brownmillerite. Reprinted with permission from DHondt, H.; Abakumov, A. M.;
Hadermann, J.; Kalyuzhnaya, A. S.; Rozova, M. G.; Antipov, E. V.; Van Tendeloo, G. Chem. Mater. 2008, 20, 71887194. Copyright 2012 American
Chemical Society.

+ + + + + + + +
+ + + + + + + +

Figure 39 Overview of the incommensurately modulated Bi0.75La0.25FeO3 crystal structure. The Bi atoms are shown as large yellow spheres, the La
atoms are not shown for clarity, and the Fe atoms are inside the octahedra. The plus and minus signs mark the displacement directions of the Bi atoms in
the BiO chains running along the a-axis in two adjacent (BiO) layers along the b-axis (first and second rows, respectively). The in-phase displacement
(both or both ) prevails in the structure. Note the antiphase displacements at the region where the   sequence is violated by the   
fragment. Reprinted with permission from Rusakov, D. A.; Abakumov, A. M.; Yamaura, K.; Belik, A. A.; Van Tendeloo, G.; Takayama-Muromachi, E.
Chem. Mater. 2011, 23, 285292. Copyright 2012 American Chemical Society.

The simplest CS plane in perovskites with the filled A other. In the structure generated this way, the distance between
positions can be derived from the parent perovskite structure two A cations in the six-sided tunnels should be as short as 1/2
through a shear operation474,475 (Figure 43). Assuming that [110]p  2.8 A. An extra displacement component R1 e[001]
the oxygen vacancies in the perovskite structure are arranged (e  1/31/2) should be applied to the interface in order to
along the (101)p plane, one can apply the R0 1/2[110]p achieve the reasonable AA distance of 3.6 A. This extra dis-
displacement vector to this plane in order to eliminate the placement does not change the connectivity scheme of the
oxygen vacancies. This transforms the corner-sharing BO6 octa- polyhedra and is defined as a relaxation part. The resulting
hedra of the perovskite structure into the edge-sharing BO5 translational 1/2[110] (101)p interfaces can be considered as
tetragonal pyramids along the interfaces. Such shear operation CS planes. The six-sided tunnels along the interfaces are occu-
creates six-sided tunnels with two columns of the lone-pair A pied exclusively by the lone-pair A cations. The coordination
cations inside that are displaced over 1/2ap relative to each environment of the A cations in the tunnels is quite
Transition-Metal Perovskites 29

o
i o o i
i
o o i

NbO6
o o
o o i i
o
i i o
o o

Figure 40 The (oi)2, (ooi)2, and (ooooii)2 polymorphs of NaNbO3.

asymmetric (three shorter AO distances (2.282.43 A) and is much smaller. The anions in the perovskite structure form a
three longer ones (2.632.70 A)) and needs to be completed close-packed arrangement together with the A cations forming
by the localized lone-pair domain. the mixed (AO3) close-packed layers stacked in the ABCABC
Combining the (101)p, (100), and (001)p-oriented parts of (or ccc) sequence. This requires the size of the anions to be
the interfaces, the CS planes can adopt any arbitrary orientation close to the size of the A cations. Only the fluoride F anion
according to the required oxygen content.476 The oxygen content (r 1.30 A) and nitride N3 anion (r 1.50 A) are able to
can also be changed by changing the thickness of the perovskite satisfy the geometrical requirements and can substitute
blocks between the interfaces. These, together with atomic dis- oxide anion O2 (r 1.40 A) in the perovskite structure.485
placements due to lattice relaxation at the interfaces, result in an Other halogenide and chalcogenide anions are too large to be
incommensurability of the perovskites modulated by the CS incorporated into the perovskite close-packed layers. They usu-
planes. The modulation vector then describes the orientation ally form layered structures separating quasi-2D perovskite
and spacing between the interfaces, and its components are blocks.
related to the chemical composition of the compounds. For the The O2 ! N3 replacement requires a compensation of
(Pb,Bi)1xFe1xO3y perovskite-based solid solutions, the com- excessive negative charge. Thus, the B-sublattice of oxonitride
position can be expressed through the components of the q perovskites usually accommodates highly charged transition-
[a,0,g] modulation vector as Pb6g2aBi17gaFe1gaO33ga with metal cations, such as Ti4, Zr4, Ta5, Nb5, Mo4, 5, and
a homogeneity range varying from Pb0.857Bi0.094Fe1.049O2.572 to W5, 6.486489 Another factor, which severely limits the variety
Pb0.409Bi0.567Fe1.025O2.796. The CS planes in these structures are of transition-metal cations forming perovskite oxynitrides, is
directed nearly along the (509)p perovskite plane, and the orien- the most commonly used preparation route of these com-
tation does not significantly change with the composition pounds via the ammonolysis reaction: a presynthesized oxide
(Figure 44). The compositional variation occurs due to a change with the necessary cationic ratio or a mixture of oxides and/or
in the distance between the interfaces, which, expressed as an carbonates with the required stoichiometry is fired in flowing
average amount of the FeO6 octahedra, varies from 4.2 to NH3 at temperatures of 7001000  C.485,490 At these tempera-
12.1.477 Other known anion-deficient perovskites modulated tures and at atmospheric pressure, NH3 is thermodynamically
by the CS planes contain Fe, Mn, Ti, and Sn as the B cations unstable with respect to the N2 H2 mixture, thus creating
and Pb and Bi as the lone-pair A cations.478484 strongly reducing conditions at the ammonolysis reaction.
Therefore, if metal oxides are prone to a partial or a complete
reduction, an oxynitride cannot be prepared by the ammono-
2.01.7 Mixed-Anion Perovskites: Oxynitrides and lysis reaction. Although NH3 decomposes at high temperature,
Oxyfluorides it serves as a nitridizing agent anyway due to high NH3 flow
through the reaction zone. Thus, the ammonolysis reaction
In comparison with the large variety of cations, which are occurs at highly nonequilibrium conditions. The N2 itself can-
amenable to occupying the A or B positions in the perovskite not be an effective nitridizing agent because of the high activa-
structure, the amount of anions accommodated in perovskites tion energy required to break the N N triple bond.
30 Transition-Metal Perovskites

Ochahedral tilt WO6


[100]p MgO6
twin boundary

[010]p


+ + +

Out-of-phase tilt () In-phase tilt (+)


WO6 rotates clockwise WO6 rotates counterclockwise
MgO6 rotates counterclockwise MgO6 rotates counterclockwise

ap

12ap

[010]p

[100]
0.5 nm

Figure 41 Top: octahedral tilting in NaLaMgWO6. The and symbols indicate out-of-phase and in-phase octahedral tilting, respectively.
The A cations are omitted for clarity. Bottom: HRTEM image of the modulated structure showing the domains with 12ap periodicity. Reprinted with
permission from Garca-Martn, S.; Urones-Garrote, E.; Knapp, M. C.; King, G.; Woodward, P. M. J. Am. Chem. Soc. 2008, 130, 1502815037 and Garca-
Martn, S.; King, G.; Urones-Garrote, E.; Nenert, G.; Woodward, P. M. Chem. Mater. 2011, 23, 163170. Copyright 2012 American Chemical Society.

Due to the lower electronegativity of nitrogen (3.04) in adjusting the bandgap through changing the O/N ratio.493
comparison with oxygen (3.44), the BN bond is expected to Another consequence, which is also attributed to the high
be more covalent than the BO bond. The change in the covalency of the BN bond, is the shrinkage of the BX average
covalency has a direct affect on the optical properties of the interatomic distance upon the O2 ! N3 replacement, even in
d0 transition-metal oxynitrides. Since the energy of the 2p N spite of the larger ionic radius of N3 compared to O2. In
states forming the top of the valence band increases, the energy BaTaO2N, the average TaN distance is 1.994 A and an average
difference between the valence band and p* conduction band TaO distance is 2.091 A, as measured locally by extended
formed mainly by empty d-states of the transition metal x-ray absorption fine structure (EXAFS) spectroscopy.494
decreases,491 thus narrowing the bandgap492 and shifting the Most of the perovskite oxynitrides crystallize either in the
optical absorption band from ultraviolet (for perovskite ox- cubic perovskite structure or in its distorted variants due to the
ides) to the visible light region for perovskite oxynitrides. cooperative octahedral tilting according to the tolerance factor.
Oxynitrides appear to be intensively colored, in contrast to Long-range ordering of the oxide and nitride anions generally
their oxide counterparts. Such compounds are even suggested is not observed. However, short-range correlations in the ar-
as potential pigments, because their color can be tuned by rangement of oxygen and nitrogen exist. In the TaO4N2
Transition-Metal Perovskites 31

octahedra of cubic BaTaO2N, the occupation of cis-positions by octahedra.497 The preferential cis-configuration of the TaO4N2
two N atoms is energetically more favorable in comparison octahedra in ATaO2N (A Sr, Ba) creates an acentric coordina-
with the trans-positions, presumably to stabilize the dp tion environment for the Ta cations, thus promoting its polar
p-interaction between the d0 B cation and the nitride off-center displacement. However, due to disorder in the anion
anion.492,495,496 In SrBO2N (B Nb, Ta), the O and N anions sublattice, perovskite oxynitrides do not demonstrate cooper-
are partially ordered into alternating O and O0.5N0.5 layers, in ative ordering of the dipoles, but rather behave as relaxors
agreement with the preferential cis-configuration of the BO4N2 (see Section 2.01.4.1) with the unusually high dielectric per-
mittivity (e.g., 4900 in BaTaO2N).498
Oxyfluoride perovskites can be prepared by different routes
(102) depending mainly on the chemical nature of the A cations. The
oxyfluorides comprising alkali-earth A cations are prepared
through low-temperature topotactic fluorination. A route via
a high-temperature solid-state reaction at ambient pressure is
inapplicable because of the high thermodynamic stability of
alkali-earth metal difluorides, especially BaF2.499 The fluorina-
tion reaction can occur as a fluorine insertion into the

[010]

(a) (b)

(102) (c) 2.5 nm (d)

(509)p

Figure 44 Top: HAADF-STEM images of Pb0.857Bi0.094Fe1.049O2.572 (a),


Pb0.648Bi0.311Fe1.041O2.676 (b), Pb0.543Bi0.423Fe1.034O2.729 (c), and
- Pb0.441Bi0.532Fe1.028O2.780 (d) showing nearly constant orientation of the
R = 1/2[101]
crystallographic shear planes and increasing distance between the
Figure 42 Generation of the 1/2[101](102)p crystallographic shear plane planes with increasing oxygen content. Bottom: the commensurate
in the ReO3-type structure: a cut of the parent structure along the (102) approximant of the Pb0.64Bi0.32Fe1.04O2.675 crystal structure. The
lattice plane and application of the R 1/2[101]p displacement vector. crystallographic shear planes are marked by dashed lines.

- Shear vector Relaxation part


(101)p

R0 = 1/2 [110]p R1 = 1/3 [001]p

ap
cp d(A-A) ~ 2.8 d(A-A) ~ 3.6
Figure 43 Application of the shear operation to the perovskite structure. The anion vacancies along the (101)p plane (indicated by black squares)
are eliminated due to displacement over the R0 1/2[110]p shear vector, transforming the BO6 octahedra (blue) into FeO5 pyramids (orange).
The relaxation displacement over the R1 1/3[001]p vector increases the separation between the A cations (indicated in yellow). The lone-pair domain
on the A cations are shown schematically.
32 Transition-Metal Perovskites

preformed anion-deficient perovskite at the temperatures of 2.50


200400  C, where fluorinating agents such as a N2/F2 gaseous
mixture,500 NF3,501 or XeF2502 serve as a source of fluorine: d(MnO)ap (O)
2.40

ABO3x xF ! ABO3x Fx


2.30
This process has an oxidative character and increases the
formal oxidation state of the transition-metal cations. In the 2.20
preformed perovskites with a complete anion sublattice, fluo-

d ()
rine can be inserted via the anion-exchange reaction, where
oxygen is partially replaced with an equal amount of fluorine: 2.10

ABO3 xF ! ABO3x Fx xO 2.00


d(MnO)eq (O) d(MnO)eq (F)

The anion-exchange reaction decreases the formal oxida-


tion state of the transition-metal cations and requires non- 1.90

oxidizing or reducing fluorinating agents, such as binary d(MnO)ap (F)


fluorides MF2 (M Zn, Cu, Ni)503 or polyvinylidene 1.80
fluoride.504 Usually, the anion exchange occurs at higher tem- 3.00 3.20 3.40 3.60 3.80 4.00
perature than the anion insertion, but from a practical point of VMn
view a complete separation of these reactions is difficult: Figure 45 Equatorial and apical MnO distances as a function of the
formal Mn valence (VMn) in the MnO6 octahedra of the oxygenated
ABO3x x yF ! ABO3xy Fx Fy yO Sr2MnGaO5d and fluorinated Sr2MnGaO5xF1x brownmillerites.

Perovskite oxyfluorides with the alkali-metal A cations can


be prepared via direct solid-state reaction of the transition-
metal oxide with the alkali-metal fluoride (ANbO2F, A Na, MnOap distances of 1.876 A and four long equatorial
K, K3MoO3F3)341,505 or by using a high-temperature high- MnOeq distances of 1.928 A interpreted as an apically
pressure technique (KTiO2F).506 The high-pressure high- compressed JahnTeller distortion, in contrast to the apically
temperature synthesis was also successfully utilized for the elongated distortion described above510 (Figure 45). One can
preparation of the perovskite oxyfluorides containing lone- speculate that such apically compressed JahnTeller distortion
pair A cations (PbBO2F, B Sc, Fe).507,508 in this specific case is more favorable for the optimal SrO
Fluorine insertion into anion-deficient perovskites with bonding.
ordered anion vacancies suppresses the structural distor- Perovskite oxyfluorides containing JahnTeller inactive
tions caused by the anion-vacancy ordering. Fluorinated brown- transition-metal cations usually adopt the cubic perovskite
millerites LaSrCuGaO5xF2xy (A Ca, Sr)509 and Sr2MnGaO5 structure without the long-range O/F ordering. However,
xF1x (x 0.22, 0.46, 0.61)
510,511
adopt a simple tetragonal according to the Mossbauer spectroscopy, on a local scale cis-
a ap, c 2cp perovskite structure without the octahedral tilting, configuration of the FeO4F2 octahedra slightly prevails over the
while the doubling of the translation along the c-axis is induced trans-configuration in BaFeO2F and PbFeO2F,61,517 similar to
by the preserved layered ordering of the B and B0 cations. The the local O/N ordering in the perovskite oxynitrides. In both
fluorinated brownmillerite LaSrCoFeO5F lacks the cation order- PbBO2F, B Sc, Fe the Pb cations are shifted from the center of
ing at the B site and has a rhombohedrally distorted perovskite the perovskite cube along <110>, but these shifts occur in a
structure due to the aaa octahedral tilt.512 If the JahnTeller random way and do not produce polar structures.61,507
active cations, such as Cu2 or Mn3, are present in the structure
of the parent anion-deficient oxide, a completion of their coor-
dination environment to the octahedron by fluorine insertion
causes the stretching of the unit cell along one of the perovskite 2.01.8 Conclusion
subcell axes due to the Q3 distortion mode of the B(O,F)6
octahedra. Fluorination of the anion-deficient La6.5Sr1.5- No other structure type of complex transition-metal oxides can
Cu8O19.65 cuprate513 and Sr2Mn2O5 manganite514 leads to oxy- be compared with the perovskite in its variety of chemical
fluorides with a simple tetragonally distorted perovskite compositions, richness of crystal chemistry, and diversity of
structure with a ap, c cp, c > a (a 3.807 A, c 3.989 A for the ensuing physical properties. Intensive investigations of pe-
Sr2Mn2O5). The fluorine insertion into YBa2Cu3O6.11 (Y-123) rovskites during at least the last 50 years provide a solid back-
cuprate increases the c-parameter of the tetragonal a ap, c 3cp ground for understanding the crystal chemistry and physics of
unit cell from 11.815 to 13 A due to the formation of the transition-metal compounds. Plenty of experimental data sup-
CuO4F2 octahedra, and induces superconductivity with ported by sound theoretical understanding render perovskites a
Tc 94 K.515,516 However, the layered ordering of the B kind of toolbox for the design of new materials. Implementing
cations of different sizes can promote the opposite direction of the available knowledge, one can look for a proper tool (com-
the Q3 distortion mode. In the Sr2MnGaO4.78F1.22 structure, position, structure distortion, ordering of atomic species and
the MnO6 octahedra are characterized by two short apical vacancies, appropriate electronic configuration and exchange
Transition-Metal Perovskites 33

interactions, etc.) or their combinations, and use these instru- account parallel evolution of the synthesis methods, we can
ments to deliberately create a material with desired functional- expect that the perovskite-based complex transition-metal ox-
ity, improved performance, or novel physics. Taking into ides will remain a source of new inspiring discoveries.

Appendix
Crystallographic Data on the 15 Tilt Systems in ABX3
Perovskites

Tilt system Transformation matrix Unit cell Space group Atomic coordinates and Wyckoff positions
and origin shift parameters
0 1
a0a0a0 1 0 0 a b c ap Pm3m A: 12,12,12 (1b)
@0 1 0A (#221) B: 0,0,0 (1a)
0 0 1 0, 0, 0 O: 12,0,0 (3d)
0 1
a0a0c 1 1 0 a b  2ap P4/mbm A: 0,12,12 (2c)
@1 1 0A c  ap (# 127) B: 0,0,0 (2a)
0 0 1 0, 0, 0 O: 0,0,12 (2b); x,x 12,0, x  14 (4g)
0 1
a0bb 2 0 0 a b  2ap I4/mmm A: 0,0,0 (2a); 0,0,12 (2b); 0,12,0 (4c)
@0 2 0A c  2ap (# 139) B: 14,14,14 (8f)
0 0 2 1, 1, 1 O: 0,y,z, y  z  14 (16n); x,x,0, x  14 (8h)
0 14 4 4
aaa 2 0 0 a b c  2ap Im3 A: 0,0,0 (2a); 0,12,12 (6b)
@0 2 0A (# 204) B: 14,14,14 (8c)
0 0 2 1, 1, 1 O: 0,y,z, y  z  14 (24g)
0 14 4 4
abc 2 0 0 a  2ap Immm A: 0,0,0 (2a); 0,12,12 (2b); 12,12,0 (2c); 12,0,12 (2d)
@0 2 0A b  2ap (# 71) B: 14,14,14 (8k)
0 0 2 1, 1, 1 c  2ap O: 0,y,z, y  z  14 (8l); x,0,z, x  z  14 (8m); x,y,0, x  y  14 (8n)
0 14 4 4
a0a0c 1 1 0 a b  2ap I4/mcm A: 0,12,14 (4b)
@1 1 0A c  2ap (# 140) B: 0,0,0 (4c)
0 0 2 0, 0, 0 O: 0,0,14 (4a); x,x 12,0, x  14 (8h)
0 1
a0bb 0 1 1 a  2ap Imma A: 0,14,z, z  12 (4e)
@2 0 0A b  2ap (# 74) B: 0,0,0 (4a)
0 1 1 0, 0, 0 c  2ap O: 0,14,z, z  0 (4e); 14,y,14 y  12 (8g)
0 1
aaa 1 1 0 a b  2ap R3c A: 0,0,14 (6a)
@0 1 1A c  23ap (# 167) B: 0,0,0 (6b)
2 2 2 0, 0, 0 g 120o O: x,0,14, x  12 (18e)
0 1
a0bc 0 1 1 a  2ap I2/m A: x,0,z, x  14, z  34 (4i);
@2 0 0A b  2ap (# 12) B: 14,14,14 (4e)O: x,0,z, x  z  14 (4i); 0,y,0, y  14 (4g); 12,y,0, y  14 (4h)
0 1 1 1, 1, 1 c  2ap
4 4 4
b 6 90o
   0 1
a b b 2 0 0 a  2ap I2/a A: 14,y,0, y  12 (4e)
@0 1 1A b  2ap (# 15) B: 0,0,0 (4a)
0 1 1 0, 0, 0 c  2ap O: 14,y,0, y  0 (4e); x,y,z, x  0, y  z  14 (8f)
b 6 90o
0 1
abc 2 0 0 a  2ap I1 A: x,y,z, x  14, y  12, z  0; B: 0,0,0; 12,0,0
@0 0 1A b  2ap (# 2) O: x,y,z, x  14, y  z  0; x,y,z, x  0, y  z  14;
0 1 1 0, 0, 0 c  2ap x,y,z, x  0, y  34, z  14
a 6 b 6 g 6 90o
0 1
a0bc 2 0 0 a  2ap Cmcm A: 0,y,14, y  0 (4c); 0,y,14, y  12 (4c)
@0 2 0A b  2ap (# 63) B: 14,14,0 (8d)
0 0 2 1, 1, 0 c  2ap O: 0,y,z, y  14, z  0 (8f); x,0,0, x  14 (8e); x,y,14, x  y  14 (8g)
0 14 4
abb 1 0 1 a  2ap Pnma A: x,14,z, x  12, z  0 (4c)
@0 2 0A b  2ap (# 62) B: 0,0,0 (4a)
1 0 1 0, 0, 0 c  2ap O: x,14,z, x  z  0 (4c); x,y,z, x  14, y  0, z  14 (8d)
0 1
abc 1 0 1 a  2ap P21/m A: x,14,z, x  0, z  12 (2e); x,14,z, x  12, z  0 (2e)
@0 2 0A b  2ap (# 11) B: 0,0,0 (2a); 12,0,12 (2d)
1 0 1 0, 0, 0 c  2ap O: x,14,z, x  0, z  0 (2e); x,14,z, x  z  12 (2e);
b 6 90o x,y,z, x  14, y  0, z  14 (4f); x,y,z, x 34, y  0, z  14 (4f)
0 1
aac 2 0 0 a b  2ap P42/nmc A: 34,14,34 (2a); 34,14,14 (2b); 14,14,z, z  34 (4d) ; B: 0,0,0 (8e)
@0 2 0A c  2ap (# 137, origin O: x,-x,14, x  0 (8f); 14,y,z, y  0, z  12 (8g);
4,y,z, y  z  0 (8g)
0 0 2 0, 0, 0 choice 2) 1
34 Transition-Metal Perovskites

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4.15 Perovskite Defect Chemistry as Exemplified by Strontium Titanate
D Neagu and JTS Irvine, University of St Andrews, St Andrews, UK
2013 Elsevier Ltd. All rights reserved.

4.15.1 Nonstoichiometry and Doping 397


4.15.2 The Impact of Defect Chemistry on Structure 398
4.15.2.1 The Ideal Perovskite Structure 398
4.15.2.2 Accommodation of Cation Substitutions 398
4.15.2.3 Accommodation of Deficiency 399
4.15.2.4 Accommodation of Oxygen Excess 401
4.15.3 The Effect of Defect Chemistry on Properties 401
4.15.3.1 Sintering and Microstructure 401
4.15.3.2 Unit Cell Size 401
4.15.3.3 The Extent of Reduction 402
4.15.3.3.1 Meaning and importance of the extent of reduction 402
4.15.3.3.2 Reduction in titanates 403
4.15.3.4 Electronic Conductivity 407
4.15.3.4.1 Electronic conduction in the perovskite lattice 407
4.15.3.4.2 Factors that decide the conductivity of titanates 407
4.15.3.5 B-Site Cation Segregation from A-Site-Deficient Perovskites 410
4.15.3.5.1 Reasons behind the phenomenon 410
4.15.3.5.2 Different manifestations of the B-site segregation 411
4.15.3.5.3 Factors controlling B-site segregation 412
4.15.4 Conclusion 414
References 414

4.15.1 Nonstoichiometry and Doping interstitials can be generated by substitution of Ti ions with
cations Mm of lower or higher charge respectively, producing
Perovskite oxide materials possess the general stoichiometry compounds of stoichiometry SrMxTi1xO3(4m)(x/2). Com-
ABO3 in which conventionally A denotes the larger cation and pounds with simultaneous A-site deficiency and oxygen defi-
B the smaller cation. Several factors such as the variety and ciency, LaxSr13x/2MyTi1yO3(4m)(y/2) (A, O-site deficient),
number of defects that can be accommodated by the perov- can be produced, depending on the nature of M and if the overall
skite structure, their formation and migration energies, and the deficiency is small enough. When doping both A- and B-sites it is
equilibrium between them and the response of this equilib- also possible to balance charge between sites, thus creating A-site
rium to external conditions (temperature, oxygen partial deficient oxygen stoichiometric compounds such as the ones
pressure, etc.) give rise to a diverse and valuable defect belonging to the series La0.4(4m)xSr0.4(4m)xMxTi1xO3.
chemistry.1,2 The nature and concentrations of defects and When exposed to reducing conditions (for example, in H2-
thus defect chemistry can be significantly manipulated by containing atmospheres) at sufficiently high temperatures (usu-
doping (Figure 1(a)). This can be achieved by substitution ally above 900  C), oxygen ions can be stripped from the lattice,
of parent cations with cations of similar size but different essentially doping electrons and oxygen vacancies:
valence (Figure 1(b)). Bearing in mind the electro-neutrality
0 1
condition, different mechanisms for charge compensation 2TixTi OxO $ 2Ti Ti V
O O2 [1]
2
can be envisaged, as shown schematically in Figure 1(a) for
a general perovskite ABO3, together with corresponding It is worth noting that depending on the stoichiometry
examples derived by doping the archetype perovskite, resulting after doping with respect to ABO3, the formulations
Sr2Ti4O32. fall into two broad categories: sub-stoichiometric or super-
Doping the A-site with a cation of higher charge than Sr2, stoichiometric, as indicated in Figure 1(a). The distinct fea-
such as La3, can be compensated for by introducing extra oxygen tures exhibited by these classes will be outlined on numerous
beyond the ABO3 stoichiometry (hence the terminology oxygen occasions during the following subsections.
excess) as in LaxSr1xTiO3x/2; by creating A-site vacancies, as in This chapter focuses on the effect that some of the above-
LaxSr13x/2TiO3 (named A-site deficient); or by reducing the mentioned extrinsic defects have on several aspects including
oxidation state of some Ti4 ions, LaxSr1xTix3Ti1x4O3 when the structure, formation, and conduction of charge carriers,
Ti3 can be stabilized, for example, by preparing the sample and finally discusses unique phenomena that may arise from
in highly reducing conditions. Oxygen ion vacancies or the interplay between defects and structure.

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00421-6 397


398 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

4.15.2 The Impact of Defect Chemistry on Structure 4.15.2.2 Accommodation of Cation Substitutions
4.15.2.1 The Ideal Perovskite Structure The mechanism through which cation substitution-type de-
fects are accommodated by the perovskite lattice depends
SrTiO3 exhibits the ideal perovskite structure in which sixfold
mainly on the size of the dopant relative to the host cation
coordinated Ti4 ions occupy the corners of a cubic cell. The
(see Figure 1(b)). This is often discussed in relation to the so-
12-fold coordinated Sr2 ions are located in the center of the
called perovskite tolerance factor, t:
cube while oxide ions sit on the edges, halfway between Ti4
ions (Figure 2(a)). Alternatively, the structure can be visual- rA rO
ized as being composed of a network of corner-shared TiO6 t p : [2]
2rB rO
octahedra, in which the large cation, Sr2, occupies the re-
sulting cuboctahedral cavities (Figure 2(b)). Depending on The tolerance factor is derived from the geometry of the
the nature of the point defects introduced, the perovskite struc- perovskite cell (see Figure 2(a)) and is a measure of the mis-
ture can accommodate them through various mechanisms match between the (AO) and (BO) bond lengths that are
discussed in the following subsections. calculated as the sums of empirical ionic radii (rA, rB, and rO)

DionJacobson
1.4 O2
Aurivillius

An+1BnO3n+1 Sr3Ti2O7 1.2 Sr2+


Ce4+

AnBnO3n+2 LaxSr1-xTiO3+x/2 La3+

Ionic radius ()
1.0
A-site
Super-stoichiometric
ABO3 SrTiO3 2+
Sub-stoichiometric
0.8 Ni Fe3+,Mn3+
B-site

Zn2+
ABO3g SrTiO3-d 0.6
Cu2+
A1-aBO3 LaxSr1-3x /2TiO3 Ga3+
0.4 Ti4+

A0.6BO3 La0.4+(4-m)xSr0.4-(4-m)xMxTi1-xO3 2 4 6 8 10 12
Coordination number
A1-aBO3-g LaxSr1-3x/2MyTi1-yO3-(4-m)y/2
(a) (b)

Figure 1 (a) Possible nonstoichiometry in perovskites and corresponding examples derived from doped SrTiO31,3 and (b) plot showing that the ionic
radii as a function of coordination number for some cations would fit the A- and B-sites of SrTiO3 (ionic radii from the work of Shannon4).

r A + rO
O
Sr

rB + rO
Ti

(a) (b)

Figure 2 The perovskite structure viewed from different perspectives: (a) emphasizes the unit cell and the coordination of cations and (b) outlines the
network of corner-sharing TiO6 octahedra.
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 399

obtained from X-ray diffraction at room temperature and at- further splitting of the degeneracy.18 It is worth noting that, for
mospheric pressure (some ionic radii plotted in Figure 1(b)4). most perovskites, tilting gradually decreases with increasing
When multiple cations occupy the same site, the average of temperature,13,1924 such that at sufficiently high temperatures
their ionic radii is used. For SrTiO3 the size of Sr2 and Ti4 is (5001500  C) some even become cubic. This is possibly due
of just the right ratio to create a cubic lattice and, in conse- to the fact that the (AO) bonds expand more than the (BO)
quence, t 1. For t > 1, the A-site cation is too large for the bonds;8,25 thus, if the perovskite starts with t < 1, upon heating
cuboctahedral cavity; therefore, the TiO6 octahedra need to the numerator in eqn [2] will increase faster that the denomi-
stretch slightly in order to accommodate the A-site ion.5,6 nator, meaning that the tolerance factor can approach unity.
Because of this, Ti is not pinned any more in the symmetry Although this description of tilting as an effect originat-
center of the octahedra and can move, potentially giving rise to ing essentially from steric causes explains many observed
ferroelectricity, as in the case of BaTiO3 (rBa2 > rSr2 ) depicted phenomena,26 there have been indications that increased co-
in Figure 3(a),5,7 When size mismatch is even more significant, valent interactions between cations and anions would actually
hexagonal polytypes are produced.8 be the driving force behind tilting.5,27 Either way, the tilting
Situations when t < 1 are encountered when substituting phenomenon is what makes the perovskite structure so easy to
some Sr2 by smaller cations such as La3 or Ce4/3, and/or adapt and thus to be able to incorporate a wide variety of
replacing some Ti4 by larger cations such as Fe3, Zn2, etc. In substitutions. Generally, the perovskite can accommodate
this case, the A-site cation is undersized for the cuboctahedral cations by tilting such that 0.78 < t < 1. Below this value, the
cavity and thus it cannot make contact with all 12 oxide ions. ilmenite structure becomes more stable.5
The structure adjusts by undergoing cooperative rotations of The substitution level can also play an important role.
the octahedra while maintaining both the regularity and the When in small enough number, the dopants are randomly
corner sharing, a process that brings some of the oxide ions in distributed on the host sites. However, if the doping level can
touch with the small A-site cation. This is known as octahedral lead to the formation of ordered structures then these struc-
tilting and it has been the subject of many studies over the tures will be preferred over the random ones. As a result, a large
years.5,915 Octahedra in adjacent layers can tilt in the same number of perovskites exhibiting A- or B-site ordering are
direction (in-phase tilting see Figure 3(b)) or in the oppo- known.12,15,28
site direction (out-of-phase tilting see Figure 3(c)), and with
respect to all three crystallographic directions (although some
4.15.2.3 Accommodation of Deficiency
combinations are restricted, see the work of Howard and
Stokes14). There are two main consequences arising from oc- Sub-stoichiometry (or deficiency) is accommodated in a simi-
tahedral tilting, aside from the overall decrease in symmetry lar manner to cation substitutions. This is probably because
that accompanies the process. First and most important, the vacancies might simply behave as dopants of different size
angle between TiOTi bonds will drop from 180 as it is in compared to the host cation. When A-site and/or oxygen va-
the ideal structure to (180  f). f usually increases with t, but cancies are present, the perovskite preserves its corner-shared
is typically not larger than 15 in titanates. This change in the octahedra network and adjusts to the different size of the
(TiO) interactions (orbital overlap, inter-atomic distances, vacancies by tilting.
etc.) is expected to have a direct impact on many properties The accommodation of A-site vacancies is illustrated in
including the width of the conduction band, the band gap, or Figure 4 for the series LaxSr13x/2TiO3. Until x  0.4, which
the strength of the (TiO) bond itself.8,16,17 Second, tilting corresponds to an A-site deficiency of a 0.2, the vacancies
leads to a reduction in the coordination number of the A-site are randomly distributed in the perovskite, occasionally asso-
cation from 12 to 810, creating an asymmetric environment, ciating into pairs (see Figure 4(b)).20,29,30 Although the sub-
which may alter the diffusion pathways of oxide ions and cause stitution fraction is considerable (x 0.4), the perovskite is

t>1 t<1

Ba

Ti

(a) (b) (c)

Figure 3 Accommodation of cation substitution in perovskites: when t > 1, the BO6 octahedra are slightly stretched, allowing for displacement of the
B-site ion from its symmetry position (a). When t < 1, octahedra undergo a cooperative tilting that, with respect to the adjacent layer, can occur in
the same direction which is known as in-phase tilting (b), or in the opposite direction and is called out-of-phase tilting (c).
400 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

SrTiO3
Pm-3m
Sr Sr Sr

Ti Ti

Sr Sr Sr

Ti Ti

Sr Sr Sr
(a)

LaxSr1-3x/2TiO3 LanSrn-4TinO3n+2
(x = 0.4) I4/mcm (n = 12)

Sr Sr Sr
Shearing

Ti Ti

Sr Sr Sr

5 nm
Ti Ti

Sr Sr Sr
(b) (e)

LaxSr1-3x/2NiyTi1-yO3-y LaxSr1-3x/2TiO3 La4Srn-4TinO3n+2


(x = 0.4, y = 0.1) I2/a (x = 0.6) Cmmm (n = 5) P1c1


.7
15
2 nm

(d)

16
(c)

(f)

La4Srn-4TinO3n+2
Viewing direction (n = 4) P21

(a), (c), (d),


(b)
(e), (f), (g)
x z

y y

(g)

Figure 4 Accommodation of vacancies and oxygen-excess defects in perovskites: (a) the defect free SrTiO3, (b) randomly distributed A-site
vacancies,20,30 (c) cation-vacancy ordering on the A-site,30,31 (d) randomly distributed A, O-site vacancies,32 (e) randomly distributed oxygen-excess
intergrowths for low La-doping levels,3,33 (f) ordered oxygen-excess intergrowths form distinct crystallographic shears,3,34 and (g) the end-member of
the solid solution La4Srn4TinO3n2, La2Ti2O7.34,35
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 401

only slightly distorted from ideal (Figure 4(b)), probably due Figure 4(g) to Figure 4(f)), but the structure still retains
to the similar size of the dopant and the host (Figure 1(a)). As its layered appearance. As n is further increased, the shearing
soon as more A-site vacancies are inserted into the structure by is broken, the extended defects becoming more and more
increasing La doping, x, they start to associate on a larger scale, sporadic (Figure 10(b)) until n  12, where even though
eventually reaching a clear repetitive arrangement for x 0.6 oxygen excess is still present, these intergrowths are randomly
(Figure 4(c)). The A-site species order in such a way that fully distributed throughout the structure in such a way that the
occupied planes alternate with planes that are only 1/3 oc- overall symmetry resembles the cubic SrTiO3 end-member
cupied. The octahedra are strongly tilted only around the x axis, (see Figure 4(e)).3 The possibility of controlling the extent of
which is perpendicular to the direction of cation-vacancy or- ordering in this system allows one to control the functionality
dering. As it will be shown in the next subsections, ordering of these materials, an aspect that will be further addressed in
plays a key role in the variation of properties. the following subsections. It is also worth noting that the series
Substituting Ni on the B-site of the x 0.4 member of LaxSr1xTiO3x/2 has been shown to be equivalent to
LaxSr13x/2TiO3, which is accompanied by generation of vacancies, La4Srn4TinO3n2.34
LaxSr13x/2NiyTi1yO3y, does not lead to major changes in the
perovskite lattice, nor is any ordering observed. However, tilting
increases noticeably with respect to all three axes (Figure 4(d)). 4.15.3 The Effect of Defect Chemistry on Properties
4.15.3.1 Sintering and Microstructure
4.15.2.4 Accommodation of Oxygen Excess
Different titanate defect classes yield very distinct microstruc-
The means through which additional oxygen beyond the nor- tures when processed under similar conditions. When prepared
mal ABO3 stoichiometry can be accommodated by the perov- by solid-state routes, the A-site-deficient titanates form at
skite structure has been subject to many debates. While it is lower temperatures between 1350 and 1450  C, while oxygen-
difficult to imagine that oxygens could be accommodated in excess compositions generally require temperatures around
interstitials of a cubic close-packed arrangement, compensa- 14501600  C. Even so, the A-site-deficient titanates grow larger
tion through cation vacancies has also been ruled out recently grains compared to the oxygen-excess ones. This is more obvi-
for the strontium titanate system.3 ous when trying to prepare porous structures from these differ-
The accommodation of excess oxygen is based on a distinct ent classes. Figure 5 shows that the A-site-deficient perovskite
mechanism, which allows the perovskite structure to alternate sinters much better, yielding large grains. Both phase formation
with intergrowths belonging to other crystal structures. Some and grain growth are likely to be enhanced by the presence of
of the most important structures containing such intergrowths the A-site vacancies, which represent available hopping sites for
are listed in Figure 1(a). cations, thus promoting cation diffusion.4547
RuddlesdenPopper phases,36,37 An1BnO3n1, consist of Oxygen nonstoichiometry seems to correlate with the as-
rock-salt intergrowths between n-layer thick perovskite blocks pect of the grains: oxygen-deficient samples show terrace-like
and are of interest particularly in the area of high-temperature features (Figure 18(d)) that become more sporadic upon
superconductors.38 The Aurivillius phases39 are made of approaching oxygen stoichiometric compositions (Figure 18
[Bi2O2]2 layers alternating with perovskite blocks.40,41 In. (b)) and tend to fade away for the oxygen-excess composition
DionJacobson phases perovskite blocks intergrow with (Figure 5(b)).32 Oxygen-excess titanates are also softer com-
halides.42,43 pared to the A-site-deficient ones, probably due to the presence
The AnBnO3n2 (n  4) series has been subject to many of the intergrowths, which have been reported to be prone to
studies (3,34,44) which indicate that the structure of these com- cleavage.34
pounds consists of {110} perovskite slabs joined by crystallo-
graphic shearing along the cubic [001] direction. This structure
4.15.3.2 Unit Cell Size
can be better visualized by examining the member n 4,
La2Ti2O7, shown in Figure 4(g). La2Ti2O7 has a layered struc- It is important to realize that the size of the unit cell and/or the
ture consisting of four-layer-thick perovskite blocks that symmetry or the actual cell will change upon introduction of
are offset from one another at the crystallographic shear defects such as cation substitutions, vacancies, etc. This will not
(Figure 12(b)). Thus, the connectivity between the corners of be addressed in detail here; instead, a few representative exam-
the octahedra is broken along the shears where the excess ples will be presented.
oxygen is actually located. Notice also that the octahedra Depending on how the defects are actually incorporated in
are tilted within the perovskite blocks and additionally become the perovskite, the lattice will react accordingly. In Figure 6(a),
increasingly distorted as they approach the crystallographic the pseudo-cubic cell parameters for the primitive perovskite
shear. Moreover, the A-site cations in the perovskite layers cell (or reduced cell parameters) were plotted against dopant
adjacent to the crystallographic shear are significantly dis- content (La) in two representative series: the oxygen-excess
placed from their ideal lattice position toward the shear. LaxSr1xTiO3x/2 and the A-site-deficient LaxSr13x/2TiO3. The
By considering a solid solution between the cubic SrTiO3 plot shows linear fits to the experimental data taken from the
and the layered La2Ti2O7, (La4Srn4TinO3n2, n  4), it has work of Hashimoto et al.48 and Howard et al.,20 respectively.
been shown possible to decrease the frequency of crystallo- While one would expect the cell parameter to decrease in size
graphic shears by increasing the value of n.3 Increasing the slightly as the smaller La3 substitutes for the larger Sr2, this is
value of n from 4 to 5 leads to an increase in the number of not the case for the oxygen-excess series. This is most likely due
perovskite layers composing the perovskite blocks (compare to the oxygen-excess intergrowths where the packing is not as
402 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

x:0.000 m
St Andrews SEI 5.0 kV 3000 1 mm
WD 5.3mm St Andrews SEI 5.0 kV 3000 1 mm
WD 6.1mm
(a) (b)

Figure 5 Microstructures of the fracture of porous samples belonging to two different titanate classes: (a) the A-site-deficient La0.52Sr0.28Ni0.06Ti0.94O3
sintered with 20% glassy carbon as pore-former at 1390  C for 6 h; (b) the oxygen-excess La0.33Sr0.67Ni0.06Ti0.94O3.09 sintered with 20% glassy carbon
as pore-former at 1400  C for 6 h.32

Ti3+, x (at/uc)
3.92 0.00 0.04 0.08 0.12 0.16 0.20
Lax Sr1-x TiO3+x/2
Pseudocubic cell parameter, a ()

3.902 4+
a+ = 3.905 + 0.015x La0.4Sr0.4Ti1-xTi3+
x O3-d (5) 0.5
3.91 3.900
a(d ) or a(x) (4)
Linear fit 0.4
Cell parameter, a ()

Cell expansion (%)


3.898 Cell expansion (3)
3.90 Linear fit
0.3
3.896 (2)

3.894 0.2
3.89
Lax Sr1-3x/2 TiO3
3.892
a = 3.8891 + 0.139 d 0.1
a = 3.905 - 0.045x
3.88 a = 3.8891 + 0.0695 x
3.890 (1)
0.0
0.0 0.2 0.4 0.6 3.888
0.00 0.02 0.04 0.06 0.08 0.10
x, La Oxygen deficiency, d (at/uc)
(a) (b)

Figure 6 Pseudo-cubic cell parameter as a function of defect concentration: (a) substitution of Sr2 by La3 in the oxygen-excess LaxSr1xTiO3x/2
(linear fit on data from the work of Hashimoto48) and in the A-site deficient LaxSr13x/2TiO3 (linear fit on data from the work of Howard20); (b) the cell
parameter against oxygen deficiency for different samples: (1) sintered in air, (2) pre-reduced at 1200  C, (3) pre-reduced at 1300  C, (4) the coarse
powder reduced at 1300  C; and (5) the fine powder reduced at 1300  C.49

compact as in the perovskite layers. On the other hand, the reduction. This is because as the B-ions are reduced, their oxi-
A-site-deficient titanate does show a negative slope, which is in dation state decreases; hence, their size increases. Figure 6(b)
fact quite steep. Considering that La3 is only slightly smaller shows that a linear correlation can be found between the cell
than Sr2, it seems possible to admit that the A-ion vacancies parameter and the Ti3 content for a La0.4Sr0.4TiO3 sample after
are smaller, at most equal, but not larger than the dopant. If the reduction. The slope of this line seems to be linked to the change
size of the vacancy would be larger, then when their concentra- in size of the B-ion, as pointed out elsewhere.49
tion becomes significant, one should observe a change in the
slope pointing to the fact that the larger sizes of the vacancies are
4.15.3.3 The Extent of Reduction
compensating for the size of the dopant by increasing the size of
the unit cell. Additional proof toward the assumption that 4.15.3.3.1 Meaning and importance of the extent
rV00  rLaSr comes from the fact that stronger tilting is observed of reduction
Sr
in these systems as the number of vacancies increases, which The reduction of perovskites is generally carried out by heating
correlates to the presence of undersized species on the A-site. the material in environments having low oxygen partial pres-
The cell parameter is also sensitive to changes in the oxida- sures (pO2). The temperatures employed are usually between
tion state of the B-site cation, which occur, for example, during 800 and 1000  C, but can be as low as 500600  C or as high
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 403

0.0 1.0
0
(1) s at pO2 = 10-18 atm
-2
-0.5 s 0.8
pO2 -4 (3)
-6 (2)
log (s/S cm1)v

log (s/S cm1)


-1.0 0.6

log (pO2 /atm)


-8

-10
0.4
-1.5 -12

-14
0.2
-2.0 -16

-18
0.0
-2.5 -20
0.0 0.2 0.4 0.6 0.8 1.0 0 5 10 15 20
Time (h)
Time (h)

e e e
e
e e

Figure 7 The conductivity of a 60% dense La0.4Sr0.4TiO3 pellet measured on reduction in 5%H2/Ar at 900  C: (1) upon starting reduction (notice the
lowering of the pO2) the conductivity shows a jump of two orders of magnitude within minutes, which implies that a thin layer of reduced material covers
the grains and acts as conductive path for the flow of electrons; (2) as the reduction proceeds toward the core of the grain, it becomes slower; (3) finally,
all the bulk has been reduced and the conductivity does not increase further, reaching equilibrium.49

as 1400  C. Various pO2 values can be achieved by using inert process can be monitored in this way because the extent of
gases (Ar and N2), purely reducing gases (H2), mixtures of the reduction is proportional to the concentration of charge
these two, or other methods. During the reduction process, carriers generated through reduction, which in turn is propor-
some oxide ions are stripped from the perovskite lattice, leav- tional to the conductivity (this relationship will be extensively
ing behind vacancies, and a corresponding number of elec- addressed in Section 4.15.3.4). An example of such an experi-
trons (B-site cations are reduced): ment in which the conductivity of a porous sample of an A-site-
deficient perovskite is monitored on reduction is presented
0 1
2BxB OxO $ 2BB V
O O2 [3] in Figure 7.
2
Upon switching from air to a reducing atmosphere, the
The decrease in oxygen stoichiometry that occurs upon conductivity of the sample increases by two orders of magni-
reduction, from ABO3g to ABO3gd, denoted by d, represents tude. This suggests that the surface reaction between the gas
the oxygen ions lost or equivalently the number of oxide ion phase and the grains is very fast at this temperature (900  C),
vacancies created in the process, per formula unit of perovskite. and a thin film of reduced material will cover the surface of the
It is often referred to as the extent of the reduction, oxygen grains rapidly, as shown in Figure 7(1). This thin film of
deficiency on reduction, or even simply oxygen content. It is reduced and thus conductive material provides a current path
worth noting that from the definition of d and eqn [3], it for the electrons, accounting for the initial rapid increase of the
0 
follows that [VO ] d and BB 2d. Because the reduction conductivity. Moreover, this also implies that the grain bound-
process occurs with weight loss, d values can be easily obtained aries are subject to the same fast reduction on atmosphere
by thermogravimetry. change, acting as conductive paths, and not as blocking fea-
The variable d plays an important role in understanding tures. As the reduction advances toward the core of the grain,
the structureproperty relationship in perovskites as it the fraction of material that is reduced increases and conse-
correlates with many of the properties, including electronic quently the conductivity increases as well. However, the in-
conductivity,47,4952 catalytic activity,53 transition temperature crease in conductivity is considerably slower at this stage. If, in
of oxide superconductors,54,55 or magnetic ordering.56,57 the first stage, the conductivity increased by two orders of
magnitude within minutes, the conductivity will hardly reach
4.15.3.3.2 Reduction in titanates an additional order of magnitude by the end of the process,
Reduction in titanates has often been reported to proceed after a total of 20 h. These observations point to the fact that
slowly.49,5860 Further insight into how this process occurs on the removal and transport of oxide ions in the bulk of these
a microscopic level and also about the timescale required to titanates represent the rate-determining step in the reduction
reach an equilibrium value for the extent of reduction can process, limiting the rate and the extent of the reduction. It is
be obtained from conductivity measurements. The reduction therefore worth identifying the key factors that influence it.
404 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

Previously, it has been pointed out that valuable informa- the adjacent B cations. The AO bonds are significantly longer
tion on how vacancies form and migrate in the perovskite than the BO bonds and thus weaker and are not expected to
lattice can be acquired by looking at oxide ion conduction play an important role at this stage. When the BO bond
studies in some perovskites, such as doped lanthanum gallates, breaks, the corresponding B cation will have its coordination
for which a large volume of both experimental and simulation number decreased from 6 to 5. Most of the cations on the B-site
data is available.24,6168 The diffusion of oxide ions occurs by tend to form strong bonds with oxygen and strongly prefer
hopping of oxide ions between available sites which are effec- sixfold coordination. As a result, the energy required for the
tively the oxide ion vacancies. The diffusion pathway of the formation of the vacancy, DHf, is high. Ti is a typical example
oxide ion through an undistorted perovskite is schematically of such a cation. Although this stability of the BO bond is
depicted in Figure 8, and the factors controlling it can be detrimental for achieving high extents of reduction or promot-
synthetically expressed as follows65: ing oxide ion mobility, it also contributes to the remarkable
stability of the titanates. On the contrary, other elements such
 
DO2  V O a2 eDHf DHm DHa =RT [4] as Mn, Co, and Ga form cations that are known to be stable in
coordination numbers lower than 6 as well1 and have been
Equation [4] shows that diffusion is a thermally activated successfully employed in the design of materials with good
process proportional to the concentration of mobile vacancies, electronic and ionic conduction.69,70 Once the BO bond has
[VO
], and the square of the cell parameter, a. Indeed, by been broken, the oxide ion will have to migrate through the
increasing the reduction temperature higher d values can be triangle described by the two A-site cations and the B-site
obtained; Figure 9. Diffusion also depends on three main cation, while maintaining constant distance with respect to
processes and their associated thermal effects: formation the B-site cation it is still bonded to. As a consequence, the
(DHf), migration (DHm), and association (DHa) of vacancies. trajectory will be curved, as depicted in Figure 8. Previous
The way these factors come into play can be better understood studies have shown that this is probably the most energy
by examining Figure 8. When the oxide ion starts moving from intensive step in the migration of the oxide ion.24,62,65,67
its position, it will need to break the bond shared with one of Among the factors that come into play during this stage, the

Asite O
A A
V o
O2
B
Ti4+

(a) (b)

Figure 8 Moving oxide ions (or oxygen vacancies) in undistorted perovskites. (a) Model emphasizing the curved diffusion pathway47 and
(b) space-filling model showing the real size of the ions (after Slater et al.24).

0.08
La0.4 Sr0.4 TiO3-d
1300 C
Oxygen deficiency, d(at/uc)

0.06
1200 C

0.04
1100 C

0.02

0.00
60 70 80 90 100
rr (%)

Figure 9 The dependence of reduction on temperature and internal surface area of the samples. Reproduced from Neagu, D.; Irvine, J. T. S. Chem.
Mater. 2010, 22(17), 50425053, with permission.
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 405

most important are the nature (electronic structure, size, etc.) the extent of the reduction falls dramatically. The observed posi-
of the A-site cations and the distortions of the lattice, which can tion for the maximum in reducibility coincides well with the
prevent the oxide ion from taking the simple path indicated in borderline between a disordered A-site and an extensive cation-
Figure 8. Several studies suggest that the highest mobility for vacancy ordering on an A-site in this series (Figure 10(a)). As
vacancy hopping should be expected in lattices exhibiting high explained in Section 4.15.2.3, the x 0 member of the series
symmetry where repulsing effects are minimal.62,66,67 Usually, LaxSr13x/2TiO3 starts as cubic, followed by a tetragonal distor-
the migration energy is smaller compared to the vacancy for- tion due to slight out-of-phase tilting for 0 < x  0.4. In this
mation energy.65 compositional domain the A-site vacancies are randomly distrib-
At low concentrations, the interaction between defects is uted, but may occasionally associate in pairs (Figure 4(d)).
negligible. However, when in sufficiently large numbers, de- Above x  0.4, the A-site vacancies start ordering in at least one
fectdefect interactions can become a dominant factor in the dimension, forming a layered structure with vacant sites concen-
energy requirements for ionic movement. These interactions trated in alternate layers20,72,73 (Figure 4(c)). The higher value of
usually manifest themselves as associations between defects of d for x < 0.4 can be explained in several ways. It is likely that the
00
the same type and/or between defects of different nature. As- large number of V Sr formed through doping limits the number
sociations can be local or extended over significant distances, of intrinsic Schottky defects, which in turn facilitates the removal
in either cases potentially leading to an increase of the term of lattice oxygen by the reducing gas and the associated genera-
DHa and, consequently, the number of mobile vacancies be- tion of free electrons (this mechanism will be discussed in the
comes smaller than the stoichiometric one. Indeed, when ox- subsection on conductivity). Another possible explanation
ygen vacancy ordering occurs, ionic conductivity significantly might be related to the way oxide ions travel through the bulk.
diminishes; therefore, a random distribution of these vacancies As explained above, when migrating, the oxide ion must pass
throughout the crystal is to be desired. When the A-site ion is through the triangle described by the two A-site ions and the
partially substituted by another ion, oxygen vacancy trapping B-site ion (see Figure 8). However, in this case, a large number of
can occur, mostly due to size mismatch between the host and A-sites are vacant and therefore the oxide ion might not be
the substituting ion.71 Where the size of the host and dopant required to pass through a triangle-shaped bottleneck.
are similar, for example when substituting Sr2 (1.44 A) for In the case of the oxygen-excess series, a similar correlation
La3 (1.36 A) in lanthanum gallates, DHa has been calculated is observed between reduction and ordering. As explained
to be zero.71 earlier, the reduction process can also be monitored by mea-
Reduction is also negatively affected by the ordering of de- suring the electronic conductivity. Such an experiment is pre-
fects, with examples being shown in Figure 10 for two distinct sented for the La4Srn4TinO3n2 series on mild reduction in
classes of titanates: the A-site-deficient series LaxSr13x/2TiO3 Figure 10(b). As discussed in Section 4.15.2.3, for small values
and the oxygen-excess series La4Srn4TinO3n2 (or equivalently of n (n < 12) the structure resembles the end-member La2Ti2O7
LaxSr1xTiO3x/2). In the case of the A-site-deficient system, La exhibiting a layered structure of the intergrowths where the
doping and the subsequent increase of A-site vacancies greatly extra oxygen is located (Figure 10(b)(3)). When n increases,
promote reduction up to a doping level of x  0.4, after which extended intergrowths become sporadic (Figure 10(b)(2)) and

A-site deficiency (1-x/2) (1) (2) (3)


0.00 0.05 0.10 0.15 0.20 0.25 0.30

0.035
LaxSr1-3x/2TiO3-d
0.030

4 nm 5 nm 4 nm
Oxygen deficiency, d

0.025
0
0.020 (2) (3)
-1.0
0.015
log[s (S cm1)]

0.010
(1) -2.0
Local Extended Layered
-3.0 defects defects defects
0.005
(n > 12) (n 12) (n < 12)
Disordered A-site Ordered A-site
0.000 -4.0

0.0 0.1 0.2 0.3 0.4 0.5 0.6


-5.0
x (La) 0 0.1 0.2 0.3 0.4 0.5
d

Figure 10 The impact of ordering on reduction: (a) the A-site-deficient LaxSr13x/2TiO3 series reduced at 1000  C in dry 5%H2/Ar. (1) corresponds to
the cubic structure of the x 0 member, followed by a compositional domain x  0.4, where a slight tetragonal distortion show in (2) is observed.
Around x > 0.4 cation-vacancy ordering on the A-site starts occurring;20,72,73 (b) the conductivity against excess oxygen for the LaxSr1xTiO3x/2 (or
equivalently La4Srn4TinO3n2) series, on mild reduction. For n < 12, the intergrowths where excess oxygen is located are ordered in layers shown in
inset (1). As n increases, the intergrowths become sporadic inset (2) and finally randomly distributed around n  12 inset (3), where a maxim in the
electronic conductivity, hence in reducibility is observed. Reproduced from Ruiz-Morales, J. C.; Canales-Vazquez, J.; Savaniu, C.; Marrero-Lopez, D.;
Zhou, W.; Irvine, J. T. S. Nature 2006, 439(7076), 568571, with permission.33
406 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

finally randomly distributed within the structure for n  12 subsection describing the structure, at the oxygen-excess inter-
(Figure 10(b)(1)). The transition point between the extended growths the TiO6 octahedra are significantly stretched and the
ordering of the intergrowths and the structure where they are A-site ions are moved from their symmetry position toward the
randomly distributed is marked by an increase of several orders intergrowth. It is apparent by comparing pathway (1) to path-
of magnitude in conductivity, and hence in the extent of the way (2) in Figure 12(a) that the oxide ion vacancy traveling
reduction.33 The breaking of ordering was of significant im- near the intergrowth will migrate faster and easier mainly
portance for introducing functionality in this system, which because of two reasons: the TiO bonds are stretched and
with additional minor improvements can be successfully used therefore weaker, and the A-site cations do not hinder the
as an anode in a solid oxide fuel cell running on methane.33 movement of the oxide ions because they are situated further
The extent of the reduction of these systems can be further away from the diffusion pathway (compare to Figure 8 as
controlled by considering B-site doping. Therefore, the com- well). Indeed, recent impedance measurements have pointed
positions that mark the borderline between ordered and out that the oxygen-excess structures are similar to yttrium-
disordered structures have been brought forward for doping. stabilized zirconium (a very good oxide ion conductor) in
For the LaxSr1xTiO3x/2 A-site-deficient system, this is terms of oxide ion mobility, whereas the A-site-deficient com-
La0.4Sr0.4TiO3, and for the oxygen excess, La4Srn4TinO3n2, positions are situated at the opposite pole, and resemble more
this is La4Sr8Ti12O38. The extent of the reduction achieved the inflexible SrTiO3 structure.75 A second aspect that arises
following the substitution of some Ti4 (6% for the A-site from the examination of Figure 11 is the effect of the dopant in
deficient system and 1/128% for the oxygen excess) with the the two different defect chemistries. None of the dopants
indicated dopants is plotted in Figure 11.32,47,74 The order in employed seemed to be able to effectively enhance the extent
which the dopants are listed corresponds to their atomic num- of the reduction of the oxygen-excess composition, many of
ber. The variation of the extent of the reduction with different them having a rather negative impact. On the contrary, all the
dopants is strikingly different for the two defect chemistries cations, apart from Al3 increase the extent of the reduction of
considered. The first aspect to notice is that the undoped the A-site-deficient titanate. This is probably related to the way
oxygen-excess sample reduces more at this temperature the dopant is compensated. In both cases, the lower charge of
(900  C) than the A-site-deficient sample. This was somewhat the dopants (notice that all dopants actually have lower charge
expected as the oxygen-excess sample has an innate feature that than Ti4) will be compensated for by oxygen vacancies.
allows for good mobility of oxide ions which reside in the This means that in the A-site-deficient titanate a number of
oxygen-excess intergrowths. available hopping sites will be created, which will help bulk
Bearing in mind that oxide ions (or vacancies) can move only diffusion and thus the removal of oxide ions. On the other
on the edges of the TiO6 octahedra, as shown in Figure 8(b), hand, in the oxygen-excess stoichiometry, creating vacancies
Figure 12 compares the path an oxide ion vacancy would take means decreasing the number of the excess oxygen ions, which
to travel from the bulk to the surface either in the perovskite- is in fact the species responsible for the good reducibility of this
like slabs or near the intergrowth region. As pointed out in the class. However, the effect of the dopants resides not only in the

(1) Oxygen-excess titanate


0.10 (2) A,O-site-deficient titanate

0.08
Extent of reduction, d

0.06

0.04 Undoped
oxygen excess

0.02 Undoped
A-site deficient

0.00
Mg2+ Al3+ Sc3+ Ti4+ Mn3+ Fe3+ Ni2+ Cu2+ Zn2+ Ga3+
B-site dopant, Mm+
Figure 11 The extent of the reduction achieved at 900  C after doping the oxygen-excess titanate La4Sr8Ti12O38 (trace 1) and the A-site-deficient
titanate La0.4Sr0.4TiO3 (trace 2) with the indicated B-site dopants (8% and 6%, respectively).32,47,74
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 407

z
z

y x

Oxygen-excess
Pathway (2)
intergrowth

Perovskite
slabs
Pathway (1)

(a) (b)

Figure 12 Proposed pathways for oxide ion vacancy diffusion in the perovskite slabs and in the layer adjacent to the oxygen-excess intergrowths.
(a) The two proposed pathways seen along the x axis; (b) the oxygen-excess intergrowth layer seen from the side, along the y axis the offset between
the perovskite slabs is evident.

changes they impose on stoichiometry and the availability of conductivity is proportional to the concentration of (free)
charge carriers, but also in their ability to interfere with the charge carriers, their charge Z, and their mobility:
diffusion process itself. Small ions with high charge and thus h 0i
high-attraction fields such as Al3 will tend to pin oxide ions se e Zeme [5]
into strong bonds, impairing diffusion in both classes of tita-
nates. Al3 in particular also favors sixfold oxygen coordina- In titanates, the concentration of charge carriers depends on
tion, effectively trapping excess oxygen ions. Cations such as the concentration of Ti3 ions in the sample. If the electrons
Mn3, Fe3, and Ni2 that are known to be able to adopt are not localized (trapped) on the cations, and thus are free to
flexible coordination numbers and thus allow for an easier take part in conduction, then [e0 ] [Ti3]. This is usually the
flow of oxide ions around them greatly benefit reduction case in the systems where only Ti3/Ti4 occupy the B-site, as
when doped in the A-site-deficient titanate, and also help will be shown in the next subsection (Figure 15(a)). The
alleviate the effect of the decreased concentration of charge mobility of the electrons depends mainly on the impact of
carriers in the oxygen-excess composition, maintaining the the crystal composition and structure on the TiOTi bonds,
extent of the reduction more or less at the same level as in and the microstructure of the sample (for polycrystalline sam-
the undoped sample. ples). Factors including tilting, size of the unit cell, and the
It is worth noting that doping performed in the fashion nature of the A-ion can change the degree of overlap between
described here is an extremely powerful method for improving the t2g Ti orbitals and the oxygen p orbitals, some of which give
the extent of reduction. For comparison, consider the A-site- rise to the conduction band.8,17,18 The microstructure of the
deficient composition La0.4Sr0.4TiO3. After a reduction at sample is very important and should always be considered
1000  C this composition reaches a d  0.036 (Figure 10), when comparing conductivity values.
while after reducing it at 900  C, d  0.018 (Figure 11). By
doping as little as 6% Zn or Ga on the B-site, the material 4.15.3.4.2 Factors that decide the conductivity of titanates
will show the same d  0.036, at the lower temperature of Because the conductivity of titanates depends primarily on the
900  C, rather than 1000  C. concentration of Ti3 ions, it will be greatly influenced by the
conditions in which the sample has been prepared and/or
processed. There are several means of changing the Ti3 con-
4.15.3.4 Electronic Conductivity
tent in a titanate, and all gravitate around the defect chemistry
4.15.3.4.1 Electronic conduction in the perovskite lattice of the starting composition and the way this changes when
Generally, electronic conduction in perovskites occurs through exposed to different environments usually characterized by the
the B-site network when these sites are occupied by cations oxygen partial pressure and temperature.
capable of adopting multiple oxidation states (Ti4/Ti3, The first step in which the Ti3 content can be controlled is
Nb5/Nb4, Mn4/Mn3, etc.). The BB distance is long in the synthesis stage. When prepared in air, the vast majority of the
perovskites (4 A), so direct overlap of the cation orbitals is Ti ions are at 4, and dopants are usually compensated for by
unlikely.18 Thus, conduction can be visualized either as elec- oxygen defects (oxygen excess or deficiency). For example, when
tron hopping from B(n1) cations to Bn cations via the synthesized in air the oxygen-excess series discussed previously
oxygen bridges or through the conduction band formed by can be written as Lax3Sr1x2Ti1e4Tie3O3x/2e/22 and it
the overlap of Ti t2g orbitals with oxygen p orbitals.8,18 The will show semiconducting-type behavior with conductivities
408 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

around 103 S cm1 when measured in air at 900  C, owing to temperature at which the conductivity is measured (TM), and the
the very dilute electronic conductivity ([Ti3] e). These low duration of reduction (tR). Three experiments that can make use
conductivity values are typical for all titanates in oxidized of these parameters are presented below.
form. An important aspect to notice is that very high sintering By measuring s or d as a function of reduction time while
temperatures (in air) can act as slightly reducing, because of keeping all the other variables fixed, information about the
the significant increase in the entropic factor. Because of this kinetics of the reduction process can be obtained. Such an
effect, oxide ions can be lost from the lattice and electrons are experiment is shown in Figure 7 and has already been dis-
subsequently generated (e). As a direct consequence, samples cussed in Section 4.15.3.3.2. Measurements of d(tR) can be
sintered at high temperatures, say above 1500  C, may show done by using thermogravimetric analysis, where the weight
slightly different structure (notice that the oxygen excess de- loss of the sample in 5%H2/Ar is recorded against time at
creases as well) and conductivity compared to samples sintered isothermal steps (Figure 13). Notice that the shape of the
at 13501450  C. When sintered under reducing conditions, a curves in both experiments is the same, as it describes essen-
greater number of Ti3 ions can be generated and hence, tially the same process: the removal of oxygens in d(tR) and the
correspondingly more oxide ions can be removed. Typically subsequent generation of electrons in s(tR). The exponential-
the perovskite will tend to become oxygen stoichiometric, so e type curve can be interpreted as arising from two diffusion
will tend to become equal to x. If the reducing conditions are processes, one which is fast and is responsible for a small
even stronger, the titanate could even step into the oxygen- fraction of the total weight loss (surface reduction) and the
deficient domain for e > x. After being sintered under highly other one which is slow and accounts for most of the weight
reducing conditions, at 1650  C, the above-mentioned series loss observed (bulk reduction).49,77 This is consistent with the
shows metallic behavior when measured at 1000  C under qualitative view of the reduction process presented in
reducing conditions (to preserve the reduced states) and values Section 4.15.3.3.2. It is apparent from Figures 9 and 13 that
of conductivity increase from 100 to 400 S cm1 when x in- as the specific surface area of the samples used increases, the
creases from 0.1 to 0.4.76 As it can be noticed, the difference in reduction kinetics are improved, most likely due to the higher
the conductivity values lies on the order of five orders of contact area between the gas phase and the solid. It is worth
magnitude and directly reflects the distinct defect chemistry noting that this slow reduction kinetics is improved by doping
of the same series depending on the conditions employed of cations that usually cause an increase of d as well (see
during phase formation. Section 4.15.3.5.2.2 and the work of Neagu and Irvine47).
The conductivity of the phases sintered in oxidizing condi- Another type of experiment that can be performed is that in
tion can be increased by subsequently reducing them. There are which s is measured as a function of pO2. This gives informa-
several ways to conduct such reduction experiments and each of tion about the nature of the charge carriers in relation to the
these can provide complementary information about the reduc- defect chemistry, across a wide range of pO2 values. Two dis-
tion process in titanates. The main parameters that can be mea- tinct behaviors can be identified be examining Figure 14(a).
sured are the conductivity (s) and the extent of the reduction (d) For the low pO2 domain the conductivity increases with de-
and the most important variables are the oxygen partial pressure creasing pO2, which is known as n-type behavior; in this
(pO2), the temperature at which the reduction occurs (TR), the regime, the charge carriers are electrons. For the higher pO2

1400
100.0

1200

99.8
1000
Temperature (C)
Weight loss (%)

800
99.6

600

La Sr0.4TiO3-d
99.4 0.4
400
Coarse powder 0.035 m2 g-1
Fine powder 0.384 m2 g-1 200
99.2
Temperature profile
0
0 200 400 600 800 1000 1200 1400
Reduction time, tR (min)

Figure 13 Thermogravimetric analysis for two La0.4Sr0.4TiO3 powders performed in 5%H2/Ar at various isothermal steps. Reproduced from Neagu, D.;
Irvine, J. T. S. Chem. Mater. 2010, 22(17), 50425053, with permission.49
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 409

-25.00 -20.00 -15.00 -10.00 -5.00 0.00


0.00 1.0
Ga
-0.50 A-site-deficient Sr0.4La0.4TiO3 Fe
Slater J Mater. Chem 1997 (7) 24952489 0.5 Al
-1.00
Mn
Ti
-1.50 0.0
Mg

log (s) (S cm-1)


log (conductivity)

Sc
-2.00
Slope = -0.210 -0.5
Slope = 0.201
-2.50
Slope = -0.246
-1.0
-3.00

m = -1/6
-3.50 -1.5
m = -1/4
5% Bsite mg @ 835 C
-4.00 Undoped @ 930 C
-2.0
-20 -18 -16 -14 -12 -10
-4.50
(a) log (pO2)
(b) log (pO2)

Figure 14 pO2 dependencies for various doping scenarios of SrTiO3: (a) undoped, Mg-doped and La-doped SrTiO3. Reproduced from Irvine, J. In
Perovskite Oxide for Solid Oxide Fuel Cells; Ishihara, T., Ed.; Springer: London, 2009, with permission.1 (b) oxygen-excess La4Sr8Ti11MO38g.
Reproduced from Miller, D. N.; Irvine, J. T. S. J. Power Sources 2011, 196(17), 73237327, with permission.74

domain, the conductivity increases with increasing pO2, which between room temperature and TM, but only their mobility.
is known as p-type behavior; in this regime, the charge carriers Finally, the conductivity is plotted against its corresponding
are holes. The p-type character of the undoped composition is extent of reduction. Such a plot is presented in Figure 15 for
probably due to the intrinsic oxygen vacancies being filled with the A-site-deficient La0.4Sr0.4TiO3. A clear linear correlation can
oxygen at higher pO2, which in turn generates holes1: be observed between s and d, as expected. This is because
s [Ti3]eme and [Ti3] 2d, which follows that s kd. The
1 
V x
O O2 $ OO 2h [6] fact that the electronic conductivity increases with the extent of
2
the reduction is an important conclusion and has led us to
Similarly, some of the extrinsic oxygen vacancies generated propose it as a method for enhancing electronic conductivity
by Mg2 doping in SrTiO3 can be filled with ambient oxygen at in titanates through increasing their extent of reduction.47 How-
higher pO2 values, showing p-type behavior. ever, an interesting effect occurs when doping the B-site with a
The n-type behavior has already been shown to be due to cation capable of enhancing the extent of reduction. Although d
the removal of oxide ions at low pO2 and the subsequent increases with the dopant, the conductivity does not follow the
generation of electrons: same trend, but reaches a maximum, after which it declines. This
effect is depicted in Figure 15. We attribute this effect to the fact
0 1
OxO $ 2e V 
O O2 [7] that the dopant cannot support electronic conduction and,
2
therefore, as its concentration on the B-site increases, the perco-
The high n-type conductivity observed at low pO2 for the lation between the Ti ions decreases, effectively decreasing the
A-site-deficient sample might be related to the diminished mobility of the charge carriers. Notice, however, that for only
number of intrinsic Schottky defects due to the large number 6% Ga doping the conductivity has doubled, reflecting a dou-
of A-site vacancies introduced by doping: bling in the extent of the reduction.
A xA OxO  Another important observation is that according to Figure 11,
 AO V  00
! O VA [8]
the d value at 900  C for La4Sr8Ti12O38g (La0.33Sr0.67TiO3g0 )
This in turn will push eqn [7] to the right, facilitating the is double compared to La0.4Sr0.4TiO3, but Figures 14 and 16
removal of lattice oxygen by the reducing gas.1 show almost equal conductivities when equilibrated at the same
The slopes of the dependencies log(s) versus log(pO2) re- temperature. This might be attributed to several causes. It is
flect the defect equilibrium and the charge compensation of possible that the lower than expected conductivity of the
the defects, but this will not be detailed here, as numerous oxygen-excess composition is due to its typical microstructure
examples can be found in the literature.2,48,58,59 exhibiting a greater number of grain boundaries (see Figure 5).
Another experiment that can be envisaged attempts to corre- On the other hand, the randomly distributed intergrowths
late s and d with the reduction temperature, and also correlate might disrupt conduction network throughout the grain (at the
between them, in the following manner. Samples are reduced in intergrowths the corner sharing between octahedra is broken),
5%H2/Ar at increasingly higher temperatures TR, and their ex- leading to an overall decrease in electron mobility. In fact,
tent of the reduction is measured while performing the reduc- recent studies on the RuddlesdenPopper series Srn1TinO3n1
tion itself. The conductivity of the samples with known extent of have pointed out that the electron density around the rock-salt
reduction is then measured at TM  880  C in the same gas. It is intergrowths is very small and has a negative impact on the
important to note that thermogravimetric analysis shows that, electronic conduction of the structure.78
upon cooling, the extent of the reduction achieved at high A different behavior in mobility with respect to temperature
temperatures is frozen-in, if the pO2 is low enough. Therefore, is observed for the two classes of perovskites as well. Figure 16
the concentration of charge carriers should not vary significantly shows the conductivity as a function of temperature. As
410 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

50
45 0.060
La Sr Ti41+2dTi32+dO 50
0.4 0.4 3d

Electronic conductivity, s (S cm-1)


40

Oxygen deficiency, d (at/uc)


35 r 63% 45 0.055
r
Conductivity, s (S cm-1)

30 880 C
s 540 d 0.050
25 40

20
35 0.045
15 3+
(La0.4Sr0.4)(Ga3x+Ti41+-x-2dTi2d)O3-x/2-d
10
30 0.040
5 Experimental points s
Linear fit d
0 25 0.035
0.00 0.02 0.04 0.06 0.08
0.00 0.03 0.06 0.09 0.12 0.15
(a) Extent of reduction, d (b) x (Ga)
Figure 15 The correlation between conductivity and the concentration of charge carriers when (a) only Ti occupies the B-site and (b) when Ti is
partially substituted with a cation that does not support electronic conduction. (a) The data were obtained by reducing 63% dense pellets at
temperatures between 1000 and 1300  C and subsequently measuring their extent of reduction and conductivity (at 880  C) see the work of Neagu and
Irvine49; (b) conductivity (at 880  C) and extent of reduction were measured after a reduction at 1000  C on a series of Ga-doped samples (composition
specified on the plot) see the work of Neagu and Irvine.47

14

12 La0.2Sr0.7TiO3
Electronic conductivity (S)

10

2
La0.3Sr0.7TiO3+g

0
300 450 600 750 900 1050
Temperature (K)
Figure 16 Conductivity against temperature for an A-site-deficient and an oxygen-excess sample measured after being equilibrated in 5%H2/Ar, at
900  C. Reproduced from Tsekouras, G.; Irvine, J. T. S. J. Mater. Chem. 2011, 21, 93679376, with permission.77

explained above, oxygen content is usually frozen-in after 4.15.3.5 B-Site Cation Segregation from A-Site-Deficient
equilibrating the sample and while cooling it, if of course, the Perovskites
pO2 is kept reducing.49 It follows that the concentration of the
4.15.3.5.1 Reasons behind the phenomenon
charge carriers is constant with temperature, and thus the plot
Recently it has been suggested that when increasing the extent
shown in Figure 16 is actually a plot of the mobility as a
of the reduction of an A-site-deficient perovskite past a limit
function of temperature. Both the A-site deficient and the
(dlimit), the overall concentration of vacancies per unit cell
oxygen-excess sample show a transition from a semiconduct- 00
increases to the point where VSr and [VO ] are likely to start
ing to a metallic behavior, but the transition occurs at a higher 49,71
associating. Locally, the unit cells in which this association
temperature (500  C) and is much broader for the oxygen-
occurs will be effectively lacking the A-site ion and at least one
excess sample.
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 411

proceed all the way to the metallic state, as for example in the
Vo Ti3+
4+ O2- undoped or Mn-doped samples, oxides precipitate instead
(La,Sr)0.8TiO3-d Ti
(Figure 18(c)). The first aspect that stands out by comparing
H2, t > 1000 C the phenomenon in different systems is the size and morphol-
ogy of the precipitates. The exsolutions from Fe-doped samples
are generally bulky and have well-defined facets. On the con-
VA trary, the exsolutions originating from Ni-doped samples are
always very fine (usually below 50 nm) and therefore features
of their surface are hard to distinguish. The precipitates arising
(La,Sr)0.8TiO3-d limit from the Mn-doped sample are considerably larger than
the ones in the Fe-doped systems ( 1 mm) and are very similar
to the ones observed for the undoped sample. This Mn system
is also the only one in which we observe nanoparticle growth
at the grain boundaries too, and not only on the surface of
the grains.
(La,Sr)0.8+xTiO3-d TinO2n-1 The way in which the dopant is compensated is also im-
portant for many reasons. Compensating doping by balancing
the charge on the A-site as in La0.42xSr0.42xNixTi1xO3 rather
than by oxygen vacancies as in La0.4Sr0.4NixTi1xO3x allows
for a wider substitution range and also produces better dis-
persed exsolutions (compare Figure 18(b) with Figure 18(d)).
The latter effect is partially due to the higher extents of re-
duction achievable in the sample starting as an oxygen stoi-
chiometric one. Another reason might be related to the
location where precipitates form. Interestingly, the exsolutions
do not seem to form randomly, but at specific locations on the
surface of the grains, that is, at the edge of the terraces that
inherently form when preparing these A-site-deficient perov-
skites. This is more easy to see in the compositions starting as
oxygen deficient, for which the separation between the terraces
Figure 17 B-site cation segregation from A-site-deficient perovskites is significant (Figure 18(d)). By increasing initial oxygen stoi-
under reducing conditions. When reduced past a limit, A-site-deficient chiometry we have decreased the length of the terraces, thus
perovskites can be forced to form precipitates containing B-site cations increasing the number of crystallographic features per surface
due to the impossibility of the lattice to accommodate such a high area from which the exsolutions can grow. As a result, the
number of defects at once. The inset shows an SEM image of such a oxygen stoichiometric compositions have a more even distri-
phenomenon arising when reducing the A-site-deficient perovskite
bution of precipitates throughout the structure compared to
La0.4Sr0.4TiO3.32
the ones starting as oxygen deficient (compare Figure 18). The
fact that the exsolutions form at these particular sites suggests
oxygen ion, as depicted in Figure 17. At this stage, the unit cell that those might be the B-site-terminated layers which are also
only consists of B-site cations and the remaining oxide ions A-site deficient.
and it will be energetically favorable for them to rearrange It is worth noting that the exsolution process does not alter
their packing and thus precipitate as oxides or metal, depen- the parent perovskite framework and it is most likely a surface
ding how easy they are to reduce. This will lead to the decrease effect, as observed in the case of the reduced Ga-doped samples
of the number of vacancies, equivalent to an increased occu- (see next subsection). In terms of structure, we always see an
pancy on the A- and O-sites ((La,Sr)0.8xTiO3d0 , d0 < dlimit, see increase in symmetry after the reduction and subsequent re-
Figure 17), thus making the lattice more stable. The microstruc- lease of precipitates. It is also interesting to note that the
ture resulting from such a phenomenon and first observed in the produced nanoparticles do not tend to cluster after prolonged
A-site-deficient, oxygen stoichiometric La0.4Sr0.4TiO3 is shown exposure to wet reducing gases at 900  C (100 h), or during
in the inset of Figure 17. By substituting Ti with elements their formation at temperatures as high as 1000  C. This sug-
exhibiting different properties, interesting and potentially useful gests the formed exsolutions might be pinned to the parent
effects can be produced and additionally more insight into this framework, which would act in favor of preserving the overall
phenomenon can be achieved.32 microstructure.

4.15.3.5.2 Different manifestations of the B-site segregation 4.15.3.5.2.2 The coreshell structure of the reduced
4.15.3.5.2.1 Driving the formation of nanoparticles from Ga-doped, A-site-deficient titanates
perovskite frameworks An interesting effect arises when Ti is replaced by some Ga in
When the substituting cations are easily reduced to metals, the series La0.4Sr0.4GaxTi1xO3x/2. As other A,O-site-deficient
as is the case for dopants such as Ni2 or Fe3, metallic nano- perovskites this is prone to segregate the B-site dopant, Ga.
particles containing the dopant precipitate on the parent pe- However, because Ga3 can reduce to Ga which is able to
rovskite grains (see Figure 18). When reduction cannot form volatile species,79,80 no precipitates are observed, but
412 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

La0.4+xSr0.4-xFexTi1-xO3 (x = 0.09, dry, 930 C, 20 h) La0.4+2xSr0.4-2xNixTi1-xO3 (x = 0.06, dry, 930 C, 20 h)

100 nm

100 nm

100 nm

St Andrews SEI 5.0 kV X1900 10 mm WD 4.7 mm 1 mm


St Andrews SEI 5.0 kV X10,000 WD 5.1 mm
(a) (b) La0.4Sr0.4NixTi1-xO3-x/2
La0.4Sr0.4MnxTi1-xO3-x/2 (x = 0.06, dry, 1000 C, 20 h) ( x = 0.03, dry, 930 C, 20 h then wet, 900 C, 100 h)

1 m

100 nm

St Andrews SEI 5.0 kV X20,000 1 mm WD 5.2 mm


(c) (d)

Figure 18 Exsolutions formed in different systems after reduction performed in dry or wet (3%H2O) 5%H2/Ar, at various temperatures (specific
parameters indicated in brackets).

weight loss corresponding to some Ga loss is recorded instead, vacancies in this layer are filled, it will be more and more
under reducing conditions.47 Several experiments47 point to difficult to migrate oxygen through it as x increases. Finally,
the idea that Ga is only depleted from a thin layer covering the when the samples are reduced again, the samples having
grains, and not from the bulk of the samples, as depicted in higher Ga doping are able recover more than half of their
Figure 19(a). The Ga-depleted layer should consist of an equilibrium conductivity within minutes, as most of the grain
A-site-deficient titanate (La0.5Sr0.5)1a0 TiO3d0 with a0 becom- is still reduced. In this case however, the Ga-depleted layer does
ing smaller as Ga doping increases (1  a0 )  (0.8/1  x). not seem to play an important role probably because the
By monitoring the conductivity of these reduced samples reduction of surface layers in A-site-deficient perovskites occurs
during a redox cycle, an interesting and potentially useful effect inherently fast, as shown in Figure 7.
can be observed. During the first stage (the oxidation), the
conductivity is expected to drop by around two orders of 4.15.3.5.3 Factors controlling B-site segregation
magnitude due to the oxidation of Ti3 to Ti4. While this is The most important factors that control the formation of the
clearly the case for the undoped compositions, the drop is precipitates seem to be the A-site deficiency, the nature of the
less and less significant as the Ga doping level increases (see substituting ion, and the extent of the reduction. Indeed, we
Figure 19). The fact that, for 10% Ga doping, the conductivity do not observe exsolutions from A-site stoichiometric, oxygen-
does not decrease below 2 S cm1 even after 2 h of oxidation is excess compositions such as La0.3Sr0.7Ti0.94Ni0.06O3.09, but we
quite remarkable. It seems likely that the Ga-depleted layer acts do observe them for other A-site-deficient compositions with
as a barrier that prevents the oxidation of the bulk, which in the same B-site stoichiometry. Further, we do not observe Ga
turn can still support electronic conduction. The fact that this loss under reducing conditions from Ga-doped stoichiometric
effect is more pronounced as Ga doping increases can be compounds such as La1/3Sr2/3Ga1/3Ti2/3O3, even though the
explained by the oxygen exchange properties of the Ga- amount of Ga is considerably higher in the latter. The number
depleted layer. As explained earlier, the titanate composing of A-site vacancies per formula unit (a) we typically employed
this layer will have an a0 decreasing with initial Ga doping, x. were 0.20, but a 0.10 can also yield good results. Higher
On the other hand, Figure 10(a) shows that decreasing the values of a usually lead to difficulties in producing pure
A-site occupancy of a titanate significantly diminishes its oxy- phase compositions and could cause an ordering of the A-site
gen exchange capability. This means that once the oxygen that typically hinders reduction. The benefit of using Ti as the
Perovskite Defect Chemistry as Exemplified by Strontium Titanate 413

La0.4Sr0.4GaxTi1-xO3-x/2
2.0 Oxidation

1.5

1.0
x = 0.10

log(s/S cm-1)
0.5
x = 0.05

Reduction
0.0 1 S cm-1

x = 0.02
0.5
(La,Sr)1-a TiO3-d
La0.4Sr0.4GaxTi1-xO3-x/2-d 1.0
La0.4Sr0.4GaxTi1-xO3-x/2-d x = 0.00
e- 1.5

e- 2.0
0.0 0.5 1.0 1.5 2.0
Time (h)
(a) (b)

20 Reduction

La0.4Sr0.4GaxTi1xO3x/2d x = 0.10

15
Conductivity, s (S cm-1)

x = 0.05

x = 0.02
10
x = 0.00

0 5 10 15 20 25
(c) Time (h)
Figure 19 The coreshell effect: (a) after reduction of the oxidized (as-prepared) phase, a thin layer of Ga-depleted titanate will cover the grains, while the bulk
remains unchanged; (b) this layer acts as a barrier which prevents oxidation of the core which is still able to transport charge; (c) because the bulk has not been
fully oxidized, upon reduction it will recover half of the final conductivity within minutes. Reproduced from Neagu, D.; Irvine, J. T. S. Chem. Mater. 2011, 23(6),
16071617, with permission.

main cation in the B-site sublattice resides in the fact that it can to reduce to metals than Ti4 so that the metallic phase will
form a robust network of octahedra that will not easily collapse spontaneously separate from the oxide phase; in cases such as
on reduction owing to its strong preference for sixfold coordi- Ga, in which the dopant can form volatile species, this can act
nation. The other B-site cation(s) (M), on the contrary, should as an additional driving force.
be able to easily support multiple coordination numbers in The oxygen deficiency achieved on reduction is also a key
order to accommodate oxygen vacancies around them. This parameter that dictates the formation of the exsolutions, as it
will effectively place the dopant M in the unit cells that are encompasses multiple aspects of the reduction process (oxygen
prone to become deficient and thus form the exsolutions. As vacancies created during reduction and number of reduced
discussed previously, these types of cations also promote the B-site ions). We have found that generally when the perov-
creation of vacancies through reduction, and are also the type skites show d around or below a value of 0.05, the exsolutions
of cations that show catalytic activity as well, and are of interest do not form at all or are sporadic (Figure 20). Such is the case
to precipitate. Several other reasons for which the dopant will with samples that inherently do not reduce to great extents (for
exsolve predominantly can be envisaged: the size mismatch example, the undoped composition and the Cu-doped com-
between the dopant and the host which upon precipitating position), or that cannot reach that value due to the pO2 not
might alleviate local distortions; the fact that most dopants being low enough, for example when the reducing gas contains
we used in this study, such as Ni2 or Fe3, are much easier some steam (3%H2O in 5%H2/Ar). Because the removal of
414 Perovskite Defect Chemistry as Exemplified by Strontium Titanate

La0.4Sr0.4MxTi1-xO3-x(4-m)/2-d

0.14
Fe3+ (dry, 1000 C)

Frequently occurring
0.12
Ni2+ (dry, 1000 C)

Oxygen lost during reduction, d


0.10

Exsolutions
Fe3+ (dry, 900 C)
0.08 Mn3+ (dry, 1000 C)

Cu2+ (dry, 1000 C)


0.06
d ~ 0.05
0.04 Exsolutions
No or few

Fe3+ (wet, 1000 C)


0.02

Fe3+ (wet, 900 C)


0.00
0.00 0.03 0.06 0.09
m+
x (B-site dopant, M )
Figure 20 Domains of the extent of the reduction in which the exsolution phenomenon was observed in La0.4Sr0.4MxTi1xO3x(4m)/2 systems. The
plot shows the extent of the reduction (d) as a function of the stoichiometry (x) of dopant Mm after 20 h of reduction in the conditions specified in
brackets (dry/wet refers to the absence or the presence of 3%H2O in the reducing gas 5%H2/Ar, respectively).

oxygen is a thermally activated process, one can achieve higher 8. Goodenough, J., Ed.; In Localized to Itinerant Electronic Transition in Perovskite
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2.03 Ruddlesden-Popper Phases and Derivatives: Homologous Series of
Transition Metal Oxides
B Raveau, Universite de Caen, Caen, France
2013 Elsevier Ltd. All rights reserved.

2.03.1 Introduction 63
2.03.2 Intergrowth of Stoichiometric Perovskite Layers with Single RS Layers 64
2.03.2.1 The n 1 Members 64
2.03.2.2 The n 2 Members 65
2.03.2.3 Other n Members 65
2.03.3 Oxygen-Deficient RP Phases 65
2.03.3.1 The n 1 Members 65
2.03.3.2 The n 2 Members 66
2.03.4 Intergrowth of Perovskite Layers with Multiple RS-Like Layers: The Thallium and Bismuth RP Derivatives 68
2.03.4.1 Intergrowths Involving Double RS-Like Layers: [R. S.]2.[Pe]n Intergrowths 69
2.03.4.2 Intergrowths Involving Triple RS Layers, [RS]3-[Pe]n 71
2.03.4.2.1 The n 1 members 71
2.03.4.2.2 The n 2 members 75
2.03.4.2.3 The n 3 and n 4 members 76
2.03.4.3 Intergrowths Involving Larger RS Layers 77
2.03.5 Creation of Ordered Oxygen Vacancies in Perovskite and RS Layers: The Lead and Mercury RP Derivatives 77
2.03.5.1 The Lead Cuprates 78
2.03.5.2 Mercury Cuprates 79
2.03.6 Insertion of Additional Fluorite-Type Layers between Pyramidal Copper Layers in Cuprates 83
2.03.7 Substitution of Carbonate Layers for RS Layers in RP-Type Phases: Copper Oxycarbonates 85
2.03.8 Shearing Perpendicular to RP Layers: The Collapsed Layered Oxides 88
2.03.9 The Sr4Fe6O13-Type Structure 91
2.03.10 Tubular Oxides 91
2.03.11 Conclusion 99
References 99

2.03.1 Introduction associated with these elements is more flexible and susceptible
to large deviations from an ideal close-packed structure, gener-
Transition metal oxides1 have been studied for more than 60 ating a new physics that requires accurate knowledge of the
years for their wide range of fascinating chemical and physical crystal chemistry of these oxides. This type of chemistry allowed
properties, and it is only during the past 20 years that it was the discovery of high-temperature superconductivity in layered
realized that they could have a great potential as functional cuprate2 in 1986, the colossal magnetoresistance in the manga-
materials. The originality of these materials stems from the nite perovskites3,4 in 1995, and, more recently, the great poten-
ability of the transition element to accommodate at least two tial for thermoelectricity in cobaltites. This chapter focuses on
oxidation sates, leading to a mixed valence. The carriers, holes or recent progress in the knowledge of the crystal chemistry of
electrons, may be delocalized in the structure, leading to excep- layered oxides of the Ruddlesden and Popper (RP) family and
tional transport properties, but they may be also trapped in the derivatives containing Mn, Fe, Co, or Cu.
framework, leading to charge ordering phenomena and to par- First discovered for the titanates by Ruddlesden and
ticular magnetic and magneto transport properties. The first and Popper,5 the tetragonal structure of these compounds
second series of transition elements all exhibit this mixed (Figure 1) consists of an intergrowth of single SrO rock salt
valence peculiarity, which cause the corresponding oxides to (RS) layers with multiple perovskite layers, according to the
be characterized by complex nonstoichiometry phenomena formulation (SrTiO3)n SrO. In these structures, the intergrowth
that have been investigated and described by many authors. phenomenon consists of the alternate stacking of two different
Among those systems, the oxides of the group Fe, Mn, Co, and structures, the perovskite (Pe) and the RS structures, which
Cu occupy a particular place because they can adopt several both exhibit one identical single SrO plane (001) characteristic
different coordinations, from octahedral, square, or trigonal of the RS structure. Thus, a single RS SrO layer is built of two
pyramidal, to tetrahedral or square planar , in addition to their single SrO planes. Each SrO plane belongs to both the perov-
ability to exhibit several oxidation states: Fe2, Fe3, Fe4; skite and the RS layer and consequently is counted as 1/2 in the
Mn2, Mn3, Mn4; Co2, Co3, Co4; and Cu, Cu2, and single RS layer and 1/2 in the perovskite layer, leading to the
Cu3. As a consequence, the metal-oxygen framework generic formula given above. In a more general way, the

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00203-5 63


64 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

(a) n=1 (b) n=2 (c) n=3


Figure 1 Structure of the Ruddlesden and Popper (RP) oxides (SrMO3)n SrO (a) n 1, (b) n 2, (c) n 3.

intergrowth structures (ATiO3)n.(AO)m, also labeled the size of the A-site cation, that is, Sr2MnO4 exhibits the undis-
[Pe]n[RS]m, are built up of n perovskite subcells and m AO RS torted tetragonal I4/mmm ap  12.5 A cell, whereas for
layers, that is, (m 1)AO planes; two extreme AO planes being Ca2MnO4, a superstructure
p corresponding to the I41/a symmetry
shared with the perovskite layers and counted as 1/2. with  a  ap 2 and c 2  12.1 A is observed. The latter is due
The exploration of oxide systems involving Cu, Co, Mn, to a distortion of the manganeseoxygen framework. One inter-
and Fe has shown that such structural types are observed for esting feature of these manganese oxides is their ability to adopt
these different elements but are limited to the first members of the mixed valence Mn3/Mn4 by partial substitution of the
the series, that is, namely n 1, 2. However, the crystal chem- divalent alkaline earth cation by a trivalent lanthanide cation.
istry of these oxides seems to be more complex than for tita- This is the case for Sr2xLnxMnO4, with Ln La, Pr, and Nd,1014
nates because of the appearance of oxygen deficiency in synthesized for x ranging from 0.50 to 1.2, all showing the
connection with the JahnTeller properties of these cations. undistorted tetragonal cell a  ap, c  1213 A. Similarly,
Moreover, by introducing additional elements such as Tl, Bi, or mixed valent manganites Ca2xLnxMnO4 containing calcium
15
Hg, the thickness of the RS layer can be increased, leading to were synthesized for p Ln Pr, Nd, Sm, Eu, and Gd, with
numerous derivatives. x  0.50 and the ap 2  12 tetragonal cell.
All of these oxides with various thicknesses of the perovskite A large series of cobaltites Ln2xSrxCoO4 exhibit the n 1
and RS layers exhibit various oxygen deficiencies, various RP-type structure. The end-member Sr2CoO4, which formally
orderings of anionic vacancies, insertions of fluorite layers, contains Co4, exhibits the undistorted I4/mmm structure,16,17
and substitution of carbonate layers for RS layers, leading to whereas the other end-member, La2CoO4, exhibits an ortho-
the large homologous series that are described herein. rhombic cell (Cmca) at room temperature, with tetragonal
The various thicknesses of the layers, which may vary from symmetry (I4/mmm) observed only above 410 K.1820 For
n 1 and m 1 to n 1 and to m 4, have an important intermediate compositions, in the range 0 x 1.40, the
impact on the dimensionality of the structure, from two- Ln2xSrxCoO4 cobaltites mainly crystallize in the tetragonal
dimensional (2D) for low n values to 3D for n 1 (perov- I4/mmm structure.2125 The range of solid solution in these
skite), upon the physical properties of such materials, namely cobaltites depends on the size of the A-site cations. An upper
magnetism (e.g., colossal magnetoresistance) and transport boundary of the solid solution was found at x 1.4 for Ln La,
properties (e.g., high-Tc superconductivity). In the same way, x 1.3 for Ln Nd, and x 1.2 for Ln Gd.22 The lower solid
the nature of the cations of the different layers and the intro- solution limit generally increases as the ionic radius of the
duction of vacancies or excess oxygen in the different layers, rare-earth cation becomes smaller, leading, for example, to
which may involve charge transfers, have a great impact upon x 1.2 for Ln Dy.26 An important characteristic of the
the physical properties of these materials and play a major role Ln2xSrxCoO4 oxides is their ability to exhibit structural transi-
for the tuning of such properties. tions versus temperature, similar to La2CoO4. This is the case for
La1.7Sr0.3CoO4, which shows a similar transition to La2CoO4
at 227 K,27 and for La1.5Sr0.5CoO4, which shows a transition
2.03.2 Intergrowth of Stoichiometric Perovskite from the room temperature tetragonal structure I4/mmm to an
Layers with Single RS Layers orthorhombic symmetry (F4/mmm), the F4/mmm symmetry
at low temperature.28 The systematic studies of the LnSrCoO4
2.03.2.1 The n 1 Members
cobaltites, with Ln La, Ce, Pr, Nd, Eu, Gd, and Tb, have shown
The n 1 members of this homologous series, also called that they all exhibit the I4/mmm structure at room temperature
K2NiF4-type compounds, with the generic formula A2MO4, con- with a decrease of their cell parameters as the size of Ln3
sist of single perovskite layers intergrown with single RS layers decreases.29 In contrast to cobaltites and manganites, the num-
(Figure 1(a)). In the case of manganese, they are synthesized for ber of ferrites that exhibit the K2NiF4 structure is limited to the
a pure tetravalent state of this element, as in Ca2MnO468 and oxides Sr2FeO4,30 Sr2xLaxFeO4 with 0.60 x 1,31,32
Sr2MnO4.9 In these two compounds, the symmetry depends on SrNdFeO4,33 CaLaFeO4,34 and CaNdFeO4.35 All of the oxides
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 65

containing strontium crystallize in the undistorted I4/mmm amount of lanthanide into the structure. This is the case of
tetragonal ap  12 Apstructure, whereas the calcium-based Sm2SrCo2O7,52,53 which contains only trivalent cobalt and has
phases exhibit the ap 2  12 tetragonal cell. the tetragonal I4/mmm ap  20 A structure. The cobaltite
Because of the difficulty in stabilizing the trivalent state Sm2BaCo2O7 also belongs to this RP family, but its symmetry is
of copper at ambient pressure, there are very few oxygen orthorhombic ap  ap  20 A instead of tetragonal.53,54 The
stoichiometric cuprates that exhibit the K2NiF4 structure oxide Gd2SrCo2O7, was also found to exhibit a n 2-RP-type
when they are synthesized under ambient oxygen pressure. structure, but its tetragonal ap  20 A structure displays a differ-
36,37
La2CuO p4is onepof
them, crystallizing in an orthorhombic ent space group P42/mmm, instead of the ideal one (I4/mmm),
cell ap 2  ap 2  13 , resulting from a monoclinic distor- due to small distortions of the oxygen sublattice.55
tion in the basal plane (001) of the classical tetragonal struc-
ture ap  13 A. The mixed valent Cu2/Cu3 tetragonal oxides 2.03.2.3 Other n Members
were stabilized by substituting alkaline earth cations for lan-
The stabilization of superior n members, with n  3, keeping
thanum in La2CuO4, according to the formula La2xAxCuO4,
the O10 stoichiometry is quite difficult, whatever the nature
with A Ca, Sr, and Ba.38,39 Nevertheless, it is quite remarkable
of the transition element M Mn, Fe, Co, Cu. The manganite
that, at ambient oxygen pressure, the stabilization of the per-
Ca4Mn3O1056 is one of the rare
p examples.
p It exhibits an ortho-
fectly stoichiometric O4 oxides is observed only for x 0:20,
rhombic Pbca symmetry ap 2  ap 2  27 (Figure 1(c)).
leading to high-temperature superconductivity.2 For higher x
The phase Sr4Mn3O1057,58 does not belong to this structural
values, it is shown further that these structures become oxygen
family.
deficient, due to the JahnTeller effect of copper. Only high
oxygen pressure synthesis allows stabilization of the O4 stoi-
chiometry, as shown, for instance, for LaSrCuO4.40 The stoi-
chiometric La2xAxCuO4 cuprates with 0.05 < x 0.20 exhibit, 2.03.3 Oxygen-Deficient RP Phases
like most of the other n 1 members of the family, the undis-
torted I4/mmm structure with a  ap and c  13 A. Due to their ability to accommodate various coordinations,
smaller than six, the four elements Fe, Co, Mn, Cu are suscep-
tible to induce large oxygen deficiencies in the RP phases,
2.03.2.2 The n 2 Members similarly to their behavior in the perovskite structure. This
These oxides, which correspond to the intergrowth of double tendency is reinforced for copper due to its pronounced
perovskite layers with single RS layers (Figure 1(b)), should JahnTeller effect.
exhibit the stoichiometric composition A3M2O7. Such oxygen
stoichiometric oxides can only be synthesized for manganese,
2.03.3.1 The n 1 Members
iron, and cobalt. In the case of copper, the tendency of this
element to accommodate a lower oxidation state Cu2 and its Due to its strong JahnTeller effect, Cu2 can accommodate at
JahnTeller effect make an ordered oxygen-deficient n 2-RP- least two coordinations (pyramidal and square planar) besides
type structure more preferable, as shown further (see Section its octahedral coordination, favoring a tendency to the ordering
2.03.3.2). of the oxygen vacancies in the RP structure. This is the case
The n 2-RP oxides with the tetragonal ap  20 A structure of the cuprates Sr2CuO3 and Ca2CuO3,59,60 which crystallize
have been synthesized for Sr3Mn2O7 containing Mn4 only41 with an orthorhombic symmetry (a  3. 9 A  ap, b  3. 5 A  ap,
and for the mixed valent Mn3/Mn4 oxides Sr2xLa1xMn2O742 c 13 A). In fact, the structure of these oxides (Figure 2) is closely
and Sr2xNd1xMn2O7,43 with x ranging from 0 to 0.60. related to that of the n 1 RP members. Like the latter, the
Ca3Mn2O7 also belongs to pthis family
p of RP phases, but with structure consists of single RS AO (A Ca, Sr) layers, but differ-
an orthorhombic cell ap 2  ap 2  19 .44 Moreover, Ca- ently from the K2NiF4 structure, the AO layers are intercon-
rich n 2-RP phases with the generic formula Ca2xLa1xMn2O7 nected through single layers of CuO4 square planar groups
were synthesized for 0 x 0.60.45,46 All of them crystallize in instead of single layers of CuO6 octahedra. In fact, this structure
the tetragonal ap  20 A structure. can be derived from the stoichiometric La2CuO4 structure by
In the case of ferrites, the presence of a lanthanide is neces- elimination of oxygen rows in the perovskite layers in an ordered
sary to stabilize the O7 stoichiometry under a normal oxygen way, resulting in the formation of [CuO2]/ rows of corner-
pressure, as shown for the oxides SrLn2Fe2O7,4750 which sharing CuO4 groups. This ordered creation of anionic vacancies
exhibit the tetragonal ap  20 A p structure
for Ln La, Nd, involves a compression of the AO layers along one direction,
Gd, and Dy and the tetragonal ap 2  20 cell for Ln Eu, leading to a decrease of the b parameter from 3.9 to 3.5 A. Thus,
Tb. Nevertheless, the pure Fe(IV) oxide Sr3Fe2O7 can be syn- the Sr2CuO3 structure can be described as an ordered oxygen-
thesized under high oxygen pressure,51 with the undistorted deficient n 1 RP phase. The oxygen-deficient cuprates
ap  20 A tetragonal structure. In contrast to manganites, no La2xAxCuO4x/2d, synthesized for A Ca, Sr, Ba38,39 show a
n 2-RP ferrite containing calcium seems to be known to date. crystal chemistry mainly dominated by the ability of copper to
Very few n 2-RP cobaltites with the O7 stoichiometry have adopt the pyramidal and square planar coordination. The homo-
been synthesized. Particularly, the pure ideal member Sr3Co2O7 geneity range of these phases depends on the nature of the A-site
was not observed. In contrast, this structural type exists with a cation, with 0 x 0.20 for A Ca, Ba and 0 x 1.33 or A Sr.
large deviation from the oxygen stoichiometry Sr3Co2O7x, as The symmetry of the RP-cell and its parameters depend on the
described further (see Section 2.03.3.2). The stoichiometric O7 substitution rate and on the oxygen deficiency, that is, on the
n 2-intergrowth can only be synthesized by introducing a large oxygen pressure and temperature used during the synthesis.
66 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

This is illustrated by the oxides


p Lap
61
AxCuO4x/2d, which
2x a  n  aT, depending on the substitution rate (Table 1). Such
exhibit an orthorhombic ap 2  ap 2  13 cell for x 0.10 superstructures are, in fact, due to various orderings of the oxygen
(see Section 2.03.2.1), and a tetragonal ap  13 A subcell for vacancies in the equatorial (a, b) plane of the tetragonal structure,
0.25 x 1.34. Quite remarkably, for the highest x values and can be strongly influenced by the methods of synthesis
(1 x 1.34), these oxides are easily synthesized with a high (temperature, oxygen pressure).
oxygen deficiency, corresponding to the formula La2xAx In contrast to copper, cobalt and iron do not exhibit
CuO4x/2 (d 0), and, for these compositions, electron micros- oxygen-deficient n 1 RP phases, suggesting that the JahnTeller
copy observations show superstructure reflections with a variable effect of copper is crucial for the generation of oxygen defi-
periodicity in the (a, b) plane of the tetragonal subcell, that is, ciency in single perovskite layers. In the case of manganese,
several phases involving an oxygen deficiency with respect to
the O4 n 1 RP structure have been synthesized: the oxides
c b Sr2MnO3.84 and Sr2MnO3.562 and the manganites LaSrMnO4d
with 0.30 0.50.63 Both manganites exhibit a tetragonal
a
ap  13 A cell, the anionic vacancies being distributed at ran-
dom in the equatorial plane of the MnO6 octahedra of the
ideal structure (Figure 1(a)).

2.03.3.2 The n 2 Members


As for the n 1 intergrowths, copper is the most favorable
candidate for the generation of oxygen vacancies, and for their
ordering in the structure. The La-rich cuprates La2SrCu2O6
and La2CaCu2O664 represent the limit n 2 member of these
oxygen-deficient RP-families, which can be formulated as
La2xA1xCu2O6x/2d (Table 2), and show a narrow
homogeneity range, 0 x 0.14 for A Sr and 0 x 0.10 for
Ca. The tetragonal ap  20 A structure of the end-member
La2ACu2O6 (A Ca, Sr), in which copper is only divalent
(Figure 3), is closely related to that of the n 2 member
of the A3Mn2O7 intergrowth (Figure 1(b)). It consists of an
intergrowth of single AO-type layers with double layers of
corner-sharing CuO5 pyramids. In fact, this structure is directly
derived from the A3M2O7 structure by an ordered elimination
of the apical oxygen atoms located in the median plane of the
double perovskite layers. Quite remarkably, the La3 and A2
!
cations are preferentially ordered in the form of layers along c :
3
that is, the La cations sit mainly in the SrO-type layers
!
Figure 2 View of the structure of Sr2CuO3 along b showing the rows of (7090% occupation), whereas the divalent cations are prefer-
CuO4 corner-shared groups (Cu blue spheres) interleaved with SrO entially distributed inside the double layers of CuO5 pyramids
layers (Sr yellow spheres). at the level of the oxygen vacancies. The oxygen content in

Table 1 Crystallographic data of the cuprates La2xSrxCuO4x/2d, and values of n observed by electron diffraction for oxides of range III

Range x d Composition a(A) b(A) c(A)

I 0 0 La2CuO4 5.366 5.402 13.149


0.08 0.030 (1) La1.92Sr0.08CuO3.99 5.368 5.368 13.200
II 0.25 0.060 (4) La1.75Sr0.25CuO3.935 3.775 13.247
0.333 0.119 (4) La1.666Sr0.333CuO3.95 3.776 13.250
0.50 0.100 (4) La1.50Sr0.50CuO3.85 3.773 13.204
0.666 0.092 (4) La1.33Sr0.666CuO3.758 3.775 13.150
0.880 0.088 (4) La1.12Sr0.88CuO3.648 3.773 13.073
III 1.00 0.0 LaSrCuO3.5 3.767 13.002
1.28 0.0 La0.72Sr1.28CuO3.36 3.761 12.922
1.34 0.0 La0.66Sr1.34CuO3.33 3.759 12.907
Composition x n
LaSrCuO3.5 1.00 1,4.5
La0.88Sr1.12CuO3.44 1.12 1,4.5,5
La0.80Sr1.20CuO3.40 1.20 5
La0.72Sr1.28CuO3.36 1.28 1,4.6,5,5.3,5.4
La0.66Sr1.34CuO3.33 1.34 1,4,5,5.6,6
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 67

these oxides depends on the method of synthesis and espe- these oxides is smaller than O6 and their crystallographic
cially on the oxygen pressure and on the annealing tempera- characteristics (Table 3) are very similar to those of La2Sr-
ture. For instance, annealing of La2xA1xCu2O6x/2d under Cu2O6, but differ from the latter by a tripling of one of the
an oxygen pressure of 1 bar allows intercalation of oxygen up parameters, leading to an orthorhombic cell ap  3ap  20 A.
to d 0.29 for A Sr and up to d 0.08 for A Ca. This oxygen This structural type is illustrated by the cuprate Sr6Nd3Cu6O17
uptake is of capital importance, since it induces the mixed (NdSr2Cu2O5.66) on Figure 4. It derives from the stoichio-
valence Cu3/Cu2 in these compounds, necessary for the metric intergrowth A3M2O7 by creating oxygen deficiency in
appearance of superconductivity at high temperature. In this the double perovskite layers in an ordered way, so that double
way, a critical Tc of 60 K could be reached in this system, using YBa2Cu3O7-type layers are formed. Thus, Sr6Nd3Cu6O17 can
oxygen pressures of about 20 bars.65 be described as an ordered oxygen-deficient n 2 RP phase
Sr-rich cuprates, Ln2xSr1xCu2O6x/2d, with built up of double 123 perovskite layers stacked with single
0.70 x 0.9 for Ln La, Sm, Eu, and Gd,66,67 and with x 1 RS SrO-type layers. The distribution of the strontium and
for Ln Nd68,69 have been isolated. The oxygen content in neodymium cations in this structure is remarkable and is

Table 2 Crystallographic data and composition for the oxides Table 3 Crystallographic parameters of the cuprates
La2xA1xCu2O6x/2d Ln2xSr1xCu2O6x/2d

Composition d Cell parameters Ln Composition x a(A) b(A) c(A)

a(A) c(A) Nd NdSr2Cu2O5.66 (or 1 3.755 11.488 20.098


Sr6Nd3Cu6O17)
(a) Quenched oxides (in air) NdSr2Cu2O5.76 1 3.770 11.438 20.094
La2SrCu2O6 0 3.865 19.887 Sm Sm1.30Sr1.70Cu2O5.65 0.70 3.746 11.416 20.068
La1.9Sr1.1Cu2O5.97 0.02 3.863 19.963 Sm1.10Sr1.90Cu2O5.55 0.90 3.747 11.439 20.058
La1.86Sr1.14Cu2O5.97 0.04 3.959 19.956 Eu Eu1.40Sr1.60Cu2O5.70 0.60 3.742 11.325 20.052
La1.9Ca1.1Cu2O5.97 0.02 3.825 19.404 Eu1.30Sr1.70Cu2O5.65 0.70 3.744 11.337 20.047
(b) Annealed oxides (in O2) Eu1.10Sr1.90Cu2O5.55 0.90 3.742 11.380 20.020
La2SrCu2O6.2 0.20 3.865 20.065 Gd Gd1.30Sr1.70Cu2O5.65 0.70 3.738 11.350 20.045
La1.86Sr1.14Cu2O6.22 0.29 3.868 20.051 Gd1.10Sr1.90Cu2O5.55 0.90 3.738 11.385 20.015
La1.9Ca1.1Cu2O6.02 0.08 3.825 19.404 La La1xSr2xCu2O5.5d 0.050.15 3.80 11.48 20.23

a
a
b
c
c

!
Figure 4 View of the structure of Sr6Nd3Cu6O17 along a showing 123-
type layers intergrown with rock salt-type layers. The rock salt layers are
occupied by Sr2 (yellow spheres) and Sr2/Nd3 (blue spheres),
Figure!3 View of the 0212 structure of La2ACu2O6 (A Ca,Sr), whereas Nd3 (green spheres) sit between CuO5 pyramids. Note that the
along b showing the double layers of corner-shared CuO5 pyramids, CuO4 groups between the CuO5 pyramids can be described as strongly
intergrown with SrO layers (Sr yellow spheres). distorted tetrahedra.
68 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

certainly an important factor for its stabilization. One indeed be described as the intergrowth of single RS-SrO layers with
observes that the Sr2 cations sit preferentially in the RS layers, double ordered oxygen-deficient perovskite layers closely related
whereas the smaller Nd3 cations are preferentially located to the 123 structure of YBa2Cu3O7. In fact, in the double
between the CuO5 pyramids, instead of Y3 in the 123 layers. perovskite layers, rows of CoO6 octahedra are sandwiched
Note that such a cationic distribution may induce strains that between two double rows of CoO5 pyramids, so that they can
exist at the interface of the SrO-type layers and 123-type be described as 123 oxygenated layers. Orderings of the oxygen
layers. It results in a strong distortion and a tilting of the vacancies that are more complex, distributed in a semi-ordered
CuO4 square groups inside the 123 layers, which can be way within the double perovskite layers, were observed for
described as flattened tetrahedra. Smaller oxygen deficiency lower oxygen contents, such as in Sr3Co2O5.6478 and in
with respect to the ideal composition O5.66 is also observed cerium-substituted phases like Sr2.75Ce0.25Co2O5.9.79
(Table 2). The structure of these other Sr-rich phases, with The oxygen deficiency in n 2 RP ferrites is mainly limited
oxygen contents intermediate between O5.66 and O6, has to the two series of oxides Sr3Fe2O7d with 0 d 0.480 and
been studied by neutron diffraction for La1.1Sr1.9Cu2O5.83,70 Sr2.7La0.3Fe2O7d with d  0.20.81 All of these oxides exhibit
NdSr2Cu2O5.7669, and Nd1.4Sr1.6Cu2O5.79.71 The oxygen distri- the undistorted I4/mmm structure with a  ap and c  20 A.
bution in their structure can be interpreted as the intimate The oxygen vacancies are located on the apical sites of the
intergrowth of two extreme oxygen-deficient n 2-type RP FeO6 octahedra inside the double perovskite layers, forming
derivatives, corresponding to Sr6Nd3Cu6O17 and to a hypo- FeO5 pyramids displayed in a similar manner to LaSrCu2O6
thetical compound, Sr2LnCu2O6,61 respectively. In fact, the (Figure 3), so that the occupancy factor of these sites can be
ideal structure of the hypothetical Sr2LnCu2O6 end-member lowered down to 64% for Sr3FeO6.64 and to 84% for
is also built up of ordered oxygen-deficient double perovskite Sr2.7La0.2Fe2O6.84.
layers closely related to the 123 structure, but containing only
CuO5 pyramids instead of CuO4 and CuO5 polyhedra.
Manganites also exhibit an oxygen deficiency with respect to
2.03.4 Intergrowth of Perovskite Layers with
the n 2 member Sr3Mn2O7. This oxygen nonstoichiometry
Multiple RS-Like Layers: The Thallium and Bismuth
is also characterized by an ordering of the anionic vacancies.
RP Derivatives
However, the latter is different from that observed for the cup-
rates, as illustrated for the oxides Sr3Mn2O6.11 and
The introduction of trivalent thallium and trivalent bismuth
Sr3Mn2O6.19.72 For instance, in the structure of Sr3Mn2O6.11,
into the RS layers of the RP phases described above is possible
one observes that the anionic vacancies do not sit on the apical
in many cases, leading to the formation of either double
sites of the double perovskite layers, but are distributed in a
RS-like or triple RS-like layers. It will be seen further that, due
semi-ordered way in the basal plane
p of the MnO6 octahedra. It to the smaller size of Tl3, or to the 6s2 lone pair of Bi3, the
results in a tetragonal cell 2ap 2  20 , with the P4/mbm
so-formed layers exhibit a structural arrangement significantly
symmetry, where several oxygen sites are only partially occu-
different from the ideal RS layers, involving either a splitting of
pied, in a preferential way.
the Tl or O sites inside the layers with a disordered distribution
The oxygen-deficient cobaltites A3Co2O7d with A Sr, Ln
of the atoms over these sites; an incommensurability of the
exhibit a similar behavior to the cuprates. This is, for instance,
structure in the case of bismuth phases; or a possible oxygen
the case of the cobaltite Sr2Y0.8Ca0.2Co2O6,73,74 which crystal-
lizes in the tetragonal I4/mmm space group, ap  19 A, with a
similar structure to La2SrCu2O6 (Figure 3), built up of double a
b
oxygen-deficient ordered layers of corner-sharing CoO5 pyra-
mids intergrown with SrO RS-type layers. Note that, similarly
c
to the cuprate, an ordering of the Sr2 and of the Y3/Ca2
species takes place in the form of alternative layers stacked
!
along c , the smaller cations Y3/Ca2 sitting inside the double
pyramidal cobalt layers (Figure 3). In the same way, the oxides
Sr3Co2O7d, with 0.84 d 1 adopt the undistorted RP tetrag-
onal structure ap  20 A, as illustrated for the cobaltite
Sr3Co2O6.13,75 which consists also of the intergrowth of
double pyramidal cobalt layers and single SrO-RS layers, the
anionic vacancies between the pyramidal layers being filled
at 13% only by the additional oxygen with respect to O6.
Like the cuprates, the n 2 RP cobaltites can exhibit an oxygen
content smaller than O6. This was observed for the oxides
Sr3Co2O7d with 1 d 1.30,76,77 which crystallize in the
orthorhombic Immm symmetry with a ap, b 3ap, and
c 20A. The ordering of the oxygen vacancies is rather similar
!
to that observed for the Sr-rich cuprates with oxygen content Figure 5 View of the structure of Sr3Co2O5.82 along a showing
smaller than O6. They differ from the cuprates by the fact that oxygenated 123-type layers intergrown with single SrO rock salt layers
the CuO4 groups are replaced by CoO6 octahedra. This is exem- (Sr yellow spheres). Note that the MnO6 octahedra between the MnO5
plified by the structure of Sr3Co2O5.8277 (Figure 5), which can pyramids can be oxygen deficient.
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 69

p
deficiency, especially in the case of thallium phases, or oxygen exhibits a tetragonal structure ap 2  18 (Figure 7). In this
excess in the case of the bismuth phases. These complex struc- structure, one [010] SrO row alternates with one mixed (Bi/
! !
tural phenomena have a great impact on the physical proper- Sr)1O row along a in the median RS plane. Along c , one SrO
ties of these materials, as, for example, on superconductivity row alternates with one mixed row, leading to a doubling of the
and magnetism. c parameter. Moreover, in the SrO rows, the oxygen sites are
split with respect to their ideal positions, with one half-
occupancy factor. Similarly, the manganite Bi0.4Sr2.6MnO4.8
exhibitspa quadrupling of the c parameter, that is,
2.03.4.1 Intergrowths Involving Double RS-Like Layers:
a  ap 2, c  36 .91 Its 1201 structure (Figure 8) shows a
[R. S.]2.[Pe]n Intergrowths
similar alternation of the SrO rows and mixed (Bi/Sr)1O rows
!
The first n 1 member of this series, called 1201, corresponds within each RS plane, but the ordering of these rows along c is
to the ideal formula ASr2MO5 or ABa2MO5, with A Tl or Bi/Sr. different, according to the sequence SrSrBiSrBiSrSrSr.
The ideal structure, which consists of double RS layers inter- The second n 2 member of the series, called 1212, which
grown with single perovskite layers (Figure 6), was obtained for would correspond to the ideal formula TlA3M2O8, with A Sr,
TlSr2CoO582 and TlSr2CuO583,84 with a tetragonal cell Ba, is rarely obtained with the O8 stoichiometry, due to redox
ap  8.9 A. In fact, this structure is very flexible, so that an excess conditions that do not favor the coexistence of Tl3 with the
of strontium can be introduced in the RS layers, and thallium appropriate valence states of the transition elements. The fer-
can be replaced partly by bismuth, or lanthanide cations, or rite Tl1xPbxSr3Fe2O8 with 0 x 0.592 is the only representa-
even lead, and, simultaneously, oxygen vacancies can appear. tive of the fully oxygenated 1212 structure (Figure 9). This
This is the case of the cuprates Tl1xPrxSr2yPryCuO5d,85 tetragonal ap  12.8 A structure can be described as a regular
Tl0.5Pb0.5Sr2CuO5d,86 and TlBa2CuO5d87 and of the cobalt- intergrowth of double perovskite layers containing only Sr2
ites Sr2.6Tl0.4CoO5d88 and Bi0.4Sr2.6Co1.1O4.9,89 which all cations, with double RS layers, built up of one TlO layer
exhibit the same tetragonal cell ap  8.9 A. In those oxides, sandwiched between two SrO layers. The RS layers are dis-
the oxygen vacancies are located in the RS layers and at the torted, particularly the Tl and O positions, which are split
apical sites of the octahedra. Moreover, the oxygen and thallium and 1/4 occupied in order to satisfy correct TlO distances.
positions in the TlO layers are often split in order to allow Similarly to the 0212 structure of La2SrCu2O6, the ordered
correct TlO distances. Such a structure also involves a partial oxygen-deficient 1212 structure is obtained for TlBa2Ca
ordering of the cations in the structure, leading to a multiple Cu2O7,9395 TlSr2CaCu2O79698 and for TlBa2LnCu2O7 with
cell. This is the case for the ferrite Bi0.4Sr2.5FeO5,90 which Ln Y, Nd,99 with the same tetragonal ap  12.8 structure

b
a

a
b
Figure 6 View of ! the tetragonal 1201 structure of TlSr2CoO5 and
TlSr2CuO5 along b , showing single perovskite layers of CoO6 (CuO6)
octahedra intergrown with double RS-like layers. The latter are built up of Figure!7 View of the 1201 orthorhombic structure of Bi0.4Sr2.5Fe1.1O5
one TlO layer (Tl blue spheres, O red spheres) sandwiched between along b showing the ordering of the SrO rows (Sr yellow spheres,
two SrO layers (Sr yellow spheres). O red spheres) and mixed (Bi, Sr)1O rows (Bi/Sr blue spheres).
70 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b b
a a

c c

Figure 8 View of the structure


! of the 1201 orthorhombic manganite Figure 9 View of!the tetragonal 1212 structure of the ferrite
Bi0.4Sr2.5Mn0.5O5x along b showing the complex ordering of the SrO TlSr3Fe2O8 along a . The Tl3 cations (blue spheres) and Sr2 cations
rows (Sr yellow spheres, O red spheres) and of the (Bi,Sr)1O rows (yellow spheres), form with oxygen (red spheres) double rock salt-type
(Bi/Sr blue spheres). layers. Note that the positions of Tl and O in the RS layers are split.

(Figure 10) built up of double layers of corner-shared CuO5 exhibit a wide homogeneity range, 0 x 0.60, with super-
pyramids intergrown with distorted double-RS layers TlBaO2. conducting properties for x  0.50. Note also that, for these
Similarly to the 0212 structure, the 1212 structure is charac- oxides, several superstructures are observed, which can be
terized by an ordering of the three types of cations Tl, Ba, or Sr, interpreted in terms of ordering of lead, strontium, and anionic
Ca, or Ln in the form of layers, that is, the Tl3 cations sit in the vacancies.
median plane of the RS layers, between two Sr2 (or Ba2) The n  3 members with double RS-like layers are only syn-
layers, whereas the Ca2 or Ln3 cations are located within the thesized for thallium cuprates. Moreover, no fully oxygenated
ordered oxygen-deficient double perovskite layers, that is, phase involving CuO6 octahedra is obtained. TlBa2Ca2Cu3O9
between the CuO5 pyramids, leading to the following ideal called 1223110,111 represents the n 3 member of the series.
!
sequence along c : Sr-Tl-Sr-Ca-Sr-Tl-Sr. Quite remarkably, this Its tetragonal structure (Figure 11(a)) is characterized by the
structure can exhibit a significant oxygen deficiency with cell ap  16 A. It consists of triple oxygen-deficient perovskite
respect to the O7 composition and a thallium excess, accord- layers of copper polyhedra intergrown with double RS layers.
ing to the formulas TlSr2Ca1xTlxCu2O7d9699 and Each triple copper layer derives from the perovskite by remov-
TlBa2Ca1xTlxCu2O7d.100,101 One observes that, for an excess ing the apical oxygen of the CuO6 octahedra in the n 3 mem-
of Tl (0 < x < 0.20), the calcium sites are partially occupied by ber, so that it can be described as one CuO2 layer of corner-
the latter, and like for all of the Tl cuprates, the Tl sites are split sharing CuO4 square planar groups sandwiched between
in the TlO layers, whereas oxygen vacancies (0 < d < 0.5) are two layers of CuO5 pyramids. The double RS layers are similar
clearly seen in the RS layers. This 1212-type structure was also to those described for all of the above thallium cuprates, with
extended to various rare-earth substitutions, such one median TlO layer sandwiched between two BaO layers.
as TlBa2LnCu2O7,102 TlSr2Ca1xLnxCu2O7,103,104 and (Tl, Like the other members of the series, this 120-K superconductor
Bi)1Sr2(Ca,Y)1Cu2O7d.105,106 Pure lead 1212 cuprates were shows small deviations from the oxygen stoichiometry,
also synthesized with the compositions Pb0.5Sr2.5Y1xCax together with a possible excess of Tl on the calcium site,
Cu2O7d107,108 and Pb0.5Sr2.50Y1xCaxCu2O7d.109 Both oxides according to the formula Tl1xCa2xBa2Cu3O9d, with x  0.1
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 71

b fluorite cages formed by the copper layers. The ordered sequence


!
a of the cations along c is, as expected, TlBaCaCaCaCa
BaTlBaCaCaCaCaBaTl.
Double RS-type layers may coexist with simple RS layers in
c
the same structure leading to the formation of multiple inter-
growths. This complex ordering is rather rare: it has been
observed for one structural family, corresponding to the generic
formulation TlA4M2O9 with M Co, Fe and A Sr, La and called
the 1201-0201 intergrowth. The ferrite TlSr4Fe2O9119,120 and the
cobaltite TlSr3LaCo2O9121 are the most representative of these
double intergrowths. Their tetragonal structure (Figure 12) con-
sists of the stacking of the two types of RS layers single SrO-type
and double TlSrO2-type with single perovskite layers, leading
to the cell parameters a ap and c  30.5 A. In the ferrite
TlSr4Fe2O9 (Figure 12(a)) and in the cobaltite TlSr3LaCo2O9
(Figure 12(b)), the double RS [SrTlO2]/ layers exhibit an iden-
!
tical stacking sequence along c with respect to the [MO2]/ layers
formed by the basal plane of the MO6 octahedra (M Fe, Co):
MO2SrOTlOSrOMO2SrOSrOMO2. In the first series of
ferrites, the Tl and O sites are split with respect to the ideal
positions (Figure 12(a)), allowing correct TlO distances to be
obtained. In the second series of cobaltites (Figure 12(b)), a
deviation from the thallium and oxygen stoichiometry is
observed, according to the formula Tl1xSr3LaCo2O9d, with
x  0.1 and d  0.20.4. The oxygen vacancies are located in the
TlO layers (10% vacancies) and at the apical site of the octahe-
dra (20% vacancies). The possibility of substituting lead for
thallium in the ferrite has been observed in the whole homoge-
neity range of the solid solution Pb1xTlxSr4Fe2O9, with
Figure 10 View of ! the tetragonal 1212 structure of the cuprate 0 x 1.119 The structure of the limit compound,122124 which
TlSr2CaCu2O7 along a showing double layers of CuO5 pyramids exhibits a lead deficiency according to the formula Pb1xSr4Fe2O9
interleaved with Ca2 cations (green sphere) and double rock salt (x  0.10.2) (Figure 12(c)), is essentially the same as that of
layers built up of one TlO layer (Tl pink spheres, O red spheres) TlSr4Fe2O9, concerning the stacking sequence of the RS-like layers
sandwiched between two SrO layers (Sr yellow spheres). Note and copperoxygen layers. The only difference deals with the
the splitting of the Tl sites.
coordination of iron, which is better described as FeO5 pyramids
than FeO6 octahedra, due to the fact that one apical oxygen of the
latter polyhedra belonging to the PbO layers has moved to a
!
larger distance along c (2.6 A). In this structure, the oxygen sites
and d  0.10.4.112114 Again, in that structure, the Ba2, Ca2, of the SrO layers are split into triple rows, and the Pb sites are
!
and Tl3 cations are ordered in the form of layers along c also split with respect to their ideal positions, with an occupancy
according to the sequence TlBaCaCaBaTlBaCaCa factor of 20%.
BaTl, calcium sitting in the fluorite cages formed by the
CuO4 square planar groups and the CuO5 pyramids within
2.03.4.2 Intergrowths Involving Triple RS Layers,
the ordered oxygen-deficient perovskite layers. The other
[RS]3-[Pe]n
n-superior members are more difficult to synthesize as pure
phases. The 1234 110-K superconductor, with the com- 2.03.4.2.1 The n 1 members
position TlBa2Ca3Cu4O11,115,116 is tetragonal, with The first n 1 member of this family, called 2201, is represented
a  ap and c 19 A. It can be deduced from the 1223 n 3 by the ideal formula Tl2A2MO6 or Bi2A2MO6 with A Ba, Sr, and
member by inserting one additional CaCuO2 layer into the M Cu, Mn, Co, Fe. In fact, the crystal chemistry of these oxides is
ordered oxygen-deficient perovskite layer. It results in quadru- strongly dependent on the nature of the cation forming the triple
ple copper layers built up of two layers of CuO4 square planar RS layer, Tl3 or Bi3, especially concerning the oxygen non-
planes sandwiched between two copper pyramidal layers stoichiometry and the symmetry and commensurability or
(Figure 11(b)). As a consequence, the cations of the RS layers incommensurability of the structure. The most simple structure
!
and of the fluorite cages are ordered along c according to was first observed for Tl2Ba2CuO6,125,126 with a tetragonal cell,
the sequence TlBaCaCaCaBaTlBaCaCaCaBaTl. a  ap and c  23 A, and for Tl2Sr2CuO6,127 which exhibits similar
The 1245 105-K superconductor, with the composition parameters. This tetragonal structure (Figure 13) consists of single
TlBa2Ca4Cu5O13,117,118 is tetragonal, with a  ap and c 22 A. perovskite layers of corner-shared CuO6 octahedra stacked with
In this structure, the quintuple copper layer consists of three triple RS-type layers built up of double TlO layers sandwiched
layers of CuO4 square planar groups sandwiched between two between single BaO or SrO layers. In fact, detailed structural
pyramidal copper layers and all of the calcium cations sit in the studies showed that these tetragonal phases can be thallium
72 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b
b a

c c

(a)
(b)

Figure 11 View of the tetragonal structures of (a) the 1223 TlBa2Ca2Cu3O9 cuprate and (b) the 1234 TlBa2Ca3Cu4O11 cuprate showing triple and
quadruple copper layers, respectively, intergrown with double rock salt layers. Ba, Ca, Tl, and O and correspond to blue, green, pink, and red spheres,
respectively.

deficient, with a copper excess sitting in the RS layers, according to Pn21a), pwith
a superstructure
p along one direction, that is,
the formula Tl2xCu1xBa2CuO6.128,129pMoreover,
pa second form a 4ap 2, b ap 2, and c 23:6 . In such a structure
with an orthorhombic symmetry ap 2  ap 2  23 was (Figure 14), the triple RS-like layers built up of double bismuth
also observed and was shown to be Tl deficient and containing oxygen layers sandwiched between two SrO layers are waving
!
a slight excess of oxygen within the RS-type layers, according to along a , containing an excess oxygen with respect to the Bi2O2
the formula Tl1xBa2CuO6d, with x ranging from 0 to 0.18 composition. This excess oxygen, together with the 6s2 lone pair
and 0d0:30,130132 whereas excess oxygen was also shown of Bi3, are at the origin of this waving and this implies a
to exist in the tetragonal form of Tl2Ba2CuO6d, with quadrupling of the a parameter. As a consequence, the single
0d0:4.133,134 This oxygen nonstoichiometry, although it perovskite layers of MnO6 polyhedra are also waving along this
appears to be small, has a great impact upon the superconducting direction. Moreover, a displacement of the apical oxygen of
properties of this oxide, since it was shown that the critical several MnO6 octahedra is induced due to this waving, so that
temperature of this phase could be increased dramatically from the structure of the perovskite layers can better be described as
81 K up to 98 K by annealing the material at low temperature in a formed of MnO6 octahedra and MnO5 pyramids, with the alter-
reducing atmosphere.135 In contrast to copper, no n 1 member nation either of two octahedra with two pyramids (Figure 14(a))
!
containing thallium was observed for manganites, cobaltites, or of three octahedra with one pyramid (Figure 14(b)) along a .
and ferrites. The n 1 member of the 2201 bismuth homolo- The substitution of lead for bismuth in this manganite allows
gous series is observed for the four transition elements M Mn, the oxide BiPbSr2MnO6 to be synthesized.138,139 Contrary to
Fe, Co, and Cu. However, the oxygen stoichiometry is not the the pure bismuth manganite, this phase does not show any
!
expected ideal O6 composition, but contains generally excess superstructure
p p a , that is, orthorhombic (Amaa), with
along
oxygen. This is the case of the 2201 manganite, Bi2Sr2MnO6.5 a  ap 2, b ap 2, and c 24 . In fact, the latter structure
(Bi8Sr8Mn4O26),136,137 for which the orthorhombic struc- is similar to that observed for the orthorhombic form of Tl2Ba2
ture was solved in different space groups (Imma, Pnma, or CuO6, with a splitting of the bismuth and oxygen positions in the
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 73

b a

a
c
b a
c
c

Figure
!
13 View of the 2201 tetragonal structure of Tl2Ba2CuO6 along
(a) a . Tl, Ba, and O are represented by pink, blue, and red spheres,
(b) respectively. Note that the oxygen positions in the TlO layers are split.

b
a structure is also observed for the cobalt oxides. In this system,
two classes of 2201 compounds can be distinguished, the
c oxygen-deficient cobaltite BiSr3CoO6d with d  0.20143 and
the cobaltite Bi2Sr2 CoO6d with d  0.25.144,145 The oxygen-
deficient
pperovskite
pBiSr3CoO5.8 exhibits a monoclinic cell with
a  ap 2, b  ap 2, c  23 , and g 90 :5, showing
numerous distortions of the CoO6 octahedra, which are
!
strongly elongated along the c direction, so that the structure
can better be described as CoO5 pyramids whose apical corners
!
are directed along two opposite directions along c alternately
(Figure 16). The single perovskite layers and triple RS layers
!
are stacked along c according to the sequence: CoO2SrO
(BiSr)O(Bi, Sr)OSrOCoO2. The structure of the over-
oxygenated 2201 cobaltite Bi2Sr2CoO6.25 (or Bi8Sr8Co4O25)
(Figure 17) is closely related to that of Bi2Sr2MnO6.25. The
double BiO layers are sandwiched between SrO layers and
wave in the structure similar to the manganite, whereas the
(c)
single perovskite layers have their octahedra extremely elon-
!
gated along c so that they are better described as CoO5 pyra-
Figure 12 View of!the tetragonal structures of the double 12010201
mids, forming quadruple ribbons, with apical corners pointed
intergrowths along a of (a) TlSr4Fe2O9, (b) TlSr3LaCo2O9, and (c)
along opposite directions alternately. This phase exhibits simi-
p
Pb1xSr4Fe2O9. Tl or Pb, Sr, or La, and O are represented by pink,
yellow, and red spheres, respectively. Note the splitting of the Tl and O lar parameters
p to the manganese homologous, a 4ap 2,
sites in the RS layers for TlSr4Fe2O9, and of the Pb and O sites in b  ap 2, and c 24 , but a different space group I2mb. In
Pb1xSr4Fe2O9, in contrast to TlSr3LaCo2O9. fact, the Bi2Sr2CoO6d cobaltites exhibit both commensurate
and incommensurate structures due to the presence of the 6s2
lone pair of Bi3 and also due to oxygen excess. Moreover, the
Bi2O2 layers (Figure 15). It is also observed for the ferrite incommensurability can be modified by partly substituting
BiPbSr2xFeO6d, with 0 < x < 0.1 and 0 < d < 0.30,140142 lead for bismuth. For instance, in Bi2Sr2CoO6d, an incommen-
which also shows additional oxygen in the bismuth-oxygen surate structural modulation with the modulation vector
layers with respect to the ideal O6 stoichiometry. The 2201 q 0.24b* c* is observed,145,146 and the polar group
74 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b
a

(a)
b
a

(b)
!
Figure 14 The 2201 structure of Bi2Sr2MnO6.5 view along b . The single perovskite layers can be described either as the alternation of two MnO6
octahedra with two MnO5 pyramids (a), or of three octahedra with one pyramid (b). Note that, in the second description, the apical apex of the pyramid is
split over four positions. The Bi, Sr, and O atoms are represented by blue, yellow, and red spheres, respectively.

refinement leads to the superspace group F2mm (0b1)00s. In modulation phenomena lies in the interactions within and
this structural type, the modulation of the structure is mainly between the BiO layers. The oxygen disorder observed in the
related to the configuration of the Bi and O arrangements M region leads to different possible configurations for the BiO
(Figure 18). There are two regions, modulated (M zone) and layers. Of the two possible configurations, honeycomb and
nonmodulated (I zone), in the BiO layers. The origin of the double chain configurations of the Bi and O atoms
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 75

a a
b b

c c

!
Figure 15 The 2201 structure of BiPbSr2MnO6 (view along a ) can be
described, like Tl2Ba2CuO6 as single octahedral perovskite layers
intergrown with triple BiPbSrO3 layers. The Bi/Pb, Sr, and O atoms are
represented by blue, yellow, and red spheres, respectively.
!
Figure 16 The 2201 structure of BiSr3CoO6d: view along a . The
single perovskite layers are better described on the basis of CoO5
(Figure 18), the latter is the preferred configuration.145 pyramids. The Bi, Sr, and O atoms of the triple rock salt layers are
The substitution of Pb for Bi, according to the formula represented by blue, yellow, and red spheres, respectively.
Bi2xPbxSr2CoO6, leads to significant change in the structure.147
Although for x  0.16, one observes structural modulations with
this composition have been sometimes observed as shown for
the vector q 0.245b* c* and the space group F2mm, the
Tl1.8Ca0.9Ba2Cu2O7.9,160 Tl2Ca0.9Ba1.96Cu2O8.17,161 Tl2.16Ca0.72
highly substituted phase, x 0.8, is no longer modulated. The
Ba2Cu2O8,162 and Tl2Ba2CaCu2O8x.163 The structure of these
modulation is now replaced by a new disordered atomic
oxides, called 2212 (Figure 19), is characterized by a tetragonal
sequence that can be described as the simultaneous presence of
cell with a ap and c 29 A. Double-ordered oxygen-deficient
two structural configurations compatible with symmetry group
perovskite layers, containing calcium ions, similar to those
Pnan.147 The nonmodulated structure is the average structure of
observed for the 1212 thallium cuprates, are stacked with triple
the modulated oxide (F2mm). Interestingly, the honeycomb !
RS layers along c . The latter are built up of double TlO layers
arrangement of the BiO layer is observed in this highly
sandwiched between single RS layers, like in the 2201 prototype,
substituted phase, which was considered as a possible hypothe- !
Tl2Ba2CuO6. Thus, the cations are ordered along c in the form
sis in the pristine phase, containing only bismuth. The structure
of layers according to the sequence CaCuO2BaOTlOTlO
of the 22-K superconductor, Bi2Sr2CuO6d,148 is very similar
BaOCuO2CaCuO2BaOTlOTlOBaOCuO2Ca. The
to that of the cobalt and manganese phases, withpthe same p deviation from the stoichiometry results from vacancies on
orthorhombic symmetry of the subcell ap 2  ap 2
the oxygen sites of the RS layers, on the thallium sites, or from
24:4 ,148151 and apmodulated
psuperstructure, corresponding the partial occupancy of Ca sites by Tl.
to the parameters ap 2  5ap 2  24:4 .148,152,153 Its struc-
The n 2 members containing double BiO layers are syn-
ture is characterized similarly to the cobaltites by a waving of
thesized for ferrites and cuprates. The 2212 bismuth ferrites are
the BiO layers and involves either an excess or a deficiency
represented by the generic formula Bi2xSr3xFe2O9d.164166
of oxygen, depending on the synthesis conditions.
This
p structure
p is modulated with an orthorhombic
ap 2  ap 2  31:7 subcell and a modulation vector,
2.03.4.2.2 The n 2 members whichpallowspalso
the structure to be solved in a multiple cell
The number of n 2 members containing double TlO layers is 5ap 2  ap 2  31:7 . The waving of the BiO layers in the
quite limited. The cuprate Tl2xBa2CaCu2O8 is the only repre- structure changes with d values ranging from 0.50 to 2, and the
sentative of this family with 0 x 0.2.154159 Deviations from coordination of iron can also vary involving either only FeO6
76 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b octahedra (Figure 20(a)) or FeO5 pyramids and FeO6 octahedra


a (Figure 20(b)). In contrast to ferrites, the bismuth cuprates
exhibit ordered oxygen-deficient double perovskite layers simi-
c lar to those observed for the 2212 Tl-cuprates. Their ideal
formula, Bi2Sr2CaCu2O8, is principally modified by the possi-
bility of an oxygen excess in the triple RS-like layers, but
cationic deficiency can also appear in those layers. Thus, this
structure has been described by many pauthors on the basis of an
orthorhombic subcell with a  ap 2, b  ap , and c  30:7
for various compositions ranging from Bi2Sr2CaCu2O8d167170
to Bi2xSr1yCa1zCu2O8d171173 or to Bi2x(Sr,Ca)3yCu2
O8d,174178 and finally to lead-substituted compounds
Bi2xPbx(Sr,Ca)3Cu2O8d.179,180 Thus, the structural principle
of this 2212 cuprate is the same as that described for the Tl-
phase (Figure 19), except that the structure is incommensurate,
!
that is, incommensurate satellites are observed along a in the
169,181
electron diffraction patterns. As a consequence, differently
from the Tl-2212 homologous, the BiO layers that are waving
in the structure can accommodate excess oxygen, which is dis-
tributed in an incommensurate way. Such a property, most
probably connected to the 6s2 lone pair stereoactivity of Bi3,
is of capital importance because it governs the superconducting
properties of this material, with optimal Tc around 90 K that
can be tuned by oxygen over or under doping.

2.03.4.2.3 The n 3 and n 4 members


The n 3 and n 4 members, involving triple RS-like layers,
are limited to the cuprates and ferrites. In the case of ferrites,
the stabilization of these members requires the presence of
bismuth oxygen layers partly substituted by lead. The ferrite
Bi3.5Pb0.5Sr2Fe3O12182 represents the n 3 member of this
series. This 2223 tetragonal structure (Figure 21(a)), with
a  ap and c 40 A, can be described as built up of triple octa-
hedral perovskite layers intergrown with triple distorted RS
layers. The RS-type layers consist of double (Bi3/4Pb1/4)O
Figure 17 !The 2201 structure of Bi8Sr8Co4O25 (Bi2Sr2CoO6.25): layers sandwiched between two (Sr2/3Bi1/3)O layers. Note the
view along b . Note that the CoO5 pyramids form quadruple ribbons
ordered distribution of the Bi3 and Pb2 cations with respect
with apical corners directed in opposite directions alternately. The Bi, Sr,
and O atoms of the triple rock salt layers are represented by blue, yellow,
to the Sr2 cations in the triple RS layers. Similarly, the perov-
and red spheres, respectively. skite cages are preferentially occupied by Bi3 (Bi2/3Sr1/3). The

(a)

(b)
Lone pair Bi OB1 OB2

Figure 18 Two possible configurations of the BiO layer in Bi2Sr2CoO6d: (a) honeycomb and (b) double-chain. OB1a and OB1b sites are alternately
occupied. BiO interatomic distances <2.6 A are represented by solid lines.
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 77

b Ba2Ca2Cu3O10d, x and d indicating possible deviations from


a the stoichiometry due to the conditions of synthesis.184188 This
125-K superconductor, characterized by a tetragonal cell with
a ap and c 36 A, has its structure (Figure 22) directly derived
c
from the ferrite by elimination of the apical oxygen atoms of the
octahedra, located inside the triple perovskite layers (Figure 21
(a)). The result is that each triple-ordered oxygen-deficient
perovskite layer consists of one layer of CuO4 square planar
groups sandwiched between two layers of CuO5 pyramids.
Like in the 2201 and 2212 thallium cuprates, the triple RS
layers consist of double TlO planes sandwiched between two
BaO planes. In the same way, vacancies can appear on the Tl
sites, and Ca sites can also be partly occupied by Tl, whereas
oxygen excess can be introduced into the structure. The ordering
!
of the cationic layers stacking along c obeys the sequence Ba
TlTlBaCaCaBaTlTlBaCaCaBa. Similarly to thal-
lium, bismuth allows the n 3 member to be generated, but it
requires the presence of strontium instead of barium, and a
partial substitution of lead for bismuth is often necessary to
stabilize the structure of this 110-K superconductor, according
to the ideal composition Bi2xPbxSr2Ca2Cu3O10.189192 The
structure of this phase, described either in a tetragonal cell
with a  ap p c  37p
and A, or in an orthorhombic symmetry
with a  ap 2, b  ap 2, and c  37 , is close to that of
the thallium 2223 phase (Figure 22(a)), with again a possible
modulation of the structure along one direction involving a
waving of the Bi2O2 layers and a possible oxygen overstoichio-
metry. The n 4 member of the cuprate series was only synthe-
sized in the case of thallium. This 2234 phase, with the ideal
composition Tl2Ba2Ca3Cu4O12, is difficult to synthesize as a
pure phase.193,194 The tetragonal structure (Figure 22(b)) of
Figure!19 View of the tetragonal 2212 structure of Tl2Ba2CaCu2O8 this 104-K superconductor with ap  42 A, consists of double
along a . The Ba, Tl, Ca, and O atoms are represented by blue, pink, layers of CuO4 groups sandwiched between two layers of CuO5
yellow, and red spheres, respectively. Note that the O positions of the pyramids, intergrown with triple RS-type layers. No n 4 mem-
TlO layers are split. ber was isolated for bismuth cuprates.

n 4 member of the ferrite series corresponds to the formula 2.03.4.3 Intergrowths Involving Larger RS Layers
Bi4.15Pb0.45Sr2Fe4O15.183 This 2234 tetragonal structure
Intergrowths involving larger RS layers are extremely rare and
(Figure 21(b)) consists of quadruple octahedral perovskite
difficult to synthesize. The ferrite Bi2Sr4Fe2O10195 seems to be
layers intergrown with triple distorted RS layers, leading to the
the only example of structure (Figure 23) that consists of
cell parameters, a  ap and c 48 A. Here again, the distribution
quadruple RS-type layers intergrown with double octahedral
of the three sorts of cations, Bi3, Pb2, and Sr2, is semi-
perovskite layers. In this tetragonal structure, with a  ap and
ordered (Figure 21(b)). Nevertheless, this semi-ordering is
c  18.5 A, triple RS-type layers containing bismuth and stron-
significantly different from that observed in the n 3 member,
tium are sandwiched between two pure SrO layers, whereas the
although the composition of the double (Bi2/3Pb1/3)O layers is
cages in the double perovskite layers are mainly occupied by
close to that observed for the latter.
strontium (80%).
The cuprates, in contrast to the ferrites, are synthesized for
both types of cations in the triple RS layers, bismuth and
thallium. The important difference of copper with respect to
iron deals with its JahnTeller effect, which makes it that layers 2.03.5 Creation of Ordered Oxygen Vacancies in
of corner-shared CuO4 square planar groups can be formed Perovskite and RS Layers: The Lead and Mercury RP
instead of layers of FeO6 octahedra, significantly decreasing the Derivatives
thickness of the oxygen-ordered triple perovskite layers. As a
consequence, the c parameter of the crystallographic cell of the The possibility of replacing either single perovskite layers or
cuprates is significantly reduced with respect to the ferrites. medium AO planes in double RS layers by single layers of
Moreover, concomitantly with the ordering of the anionic cations can be favored by introducing cations with linear
vacancies, an ordering of the alkaline earth cations in the struc- dumbbell coordination, such as univalent copper or divalent
ture appears in the form of layers. The n 3 member of the mercury. Such a behavior is observed in lead cuprates and in
cuprate series, called 2223, is represented by the formula Tl2x mercury cuprates.
78 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

c
a

b a
b
c

(a)

(b)

Figure 20 Structures of the 2212 bismuth ferrites Bi2xSr3xFe2O9d built up of (a) double octahedral layers in Bi2Sr2.6Fe2O11 or (b) of octahedra and
pyramids in Bi10Sr15Fe10O46. The Bi, Sr, and O atoms of the triple RS layers are represented by blue, yellow, and red spheres, respectively.

2.03.5.1 The Lead Cuprates


PbO layers that are stacked according to the sequence (Sr, La)
!
The most simple compound deals with the 30-K superconductor OPbOPbO(Sr, La)O(Sr, La)O along c . In fact, one
Pb2Sr2xLaxCu2O6d,196,197 which is characterized by an aver- observes that the PbO layers border the oxygen-deficient
age oxidation state of copper smaller than 2. This compound [CuIO2]/ layers. This suggests that the 6s2 lone pairs of Pb2
crystallizes
p eitherpin the orthorhombic symmetry, with are directed toward the anionic vacancies of these layers, thus
a  ap 2, b  ap 2, and c 12:6 or in the tetragonal sym- stabilizing such an oxygen-deficient structure. Thus, this struc-
metry with a  ap and c 12.6A. Its structure (Figure 24) can be ture can be considered as an ordered 0201 oxygen-deficient
described as the intergrowth of single RS layers (Sr, La, Pb)O ordered phase.
with single layers of CuIO2 dumbbells and of CuO6 octahedra. The 68-K superconductor Pb2Sr2Ln1xCaxCu3O8 with p
In fact, this structure can be deduced from the 0201 structure of Ln La,p Y
198,199
is also orthorhombic with a  ap 2,
La2CuO4 (Figure 1(a)) by removing rows of oxygen atoms in b  ap 2, and c  15:9 . Its structure (Figure 25) consists
one perovskite layer out of two, in an ordered way. This leads to of double pyramidal copper layers interleaved with Y3/Ca2
two sorts of copper layers, that is, non oxygen-deficient perov- cations, similar to those observed in the 0212 structure of
skite layers, like in La2CuO4, and ordered oxygen- La2CaCu2O6. These ordered oxygen-deficient perovskite layers
deficient layers of CuO2 dumbbells (Figure 24). Such a are also stacked with single (Sr, Pb)O RS layers similar to the
distribution of the oxygen vacancies implies a copper dispropor- LaO layers of the 0212 structure. However, they differ from
tionation, with univalent copper in the CuO2 dumbbells and this structure by the fact that the single RS layers are connected
mixed valent copper Cu(II)Cu(III) in the superconductive through layers of Cu(I) in linear twofold coordination. In fact,
octahedral layers. It is quite remarkable that the Pb2 cations this structure is directly derived from a double intergrowth
and the La2/Sr2 cations are ordered, forming (Sr, La)O and structure with the hypothetical formula Pb2Sr2YCu3O10
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 79

b (Figure 25), which consists of an intergrowth of the 0201,


a La2CuO4-type structure, with the 0212, La2CaCu2O6-type
structure. This again implies a disproportionation of Cu(II)
into Cu(I) and Cu(III), with an ordering of these species, that
b c is, Cu(I) in dumbbell coordination, and Cu(II)Cu(III) mixed
a
valence in the pyramidal layers. This disproportionation is
crucial for tuning the superconducting properties of this mate-
rial. As a consequence, the Tc of such a phase could indeed be
c
increased up to 80 K, by bismuth substitution in the isotypic
cuprate Pb2xBixSr2Y1yCayCu3O8.200
The cuprate PbBaYSrCu3O8d201,202 exhibits a tetragonal
structure (Figure 26), with a  ap and c 27.45 A. The latter
compound, called 0223, consists of triple-ordered oxygen-
deficient perovskite layers intergrown with single RS-type
layers. The oxygen-deficient triple perovskite layers are them-
selves built up of two pyramidal copper layers interleaved with
Ln3 (Y3 or La3) cations and connected to a layer of CuIO2
dumbbells. Each single RS layer consists of one (Ba, Sr)O
plane shared with the pyramidal copper layers and one PbO
plane. Most probably, the 6s2 lone pair of Pb2 is directed
toward the Cu (I) layer, tending to sit close to the oxygen
vacancy in this oxygen-deficient layer. Thus, this structure is
directly derived from the hypothetical 0223 intergrowth with
the ideal formula (Ba, Sr)2PbYCu3O10, which would corre-
spond to an intergrowth of triple perovskite layers with single
RS layers, by an appropriate ordering of the Pb2, Ba2/Sr2,
!
and Y3 cations along c and a concomitant ordering of the
oxygen vacancies in the perovskite layers. Here, again, the role
of the lead lone pair is important to stabilize the oxygen
deficiency and ordering, and has an impact upon the dis-
proportion of divalent copper into trivalent and univalent
copper, allowing the superconductivity to be generated in the
pyramidal copper layers.201,203

2.03.5.2 Mercury Cuprates


The structures of the mercury cuprates are directly derived from
those of the thallium cuprates containing single TlO layers by
(a) replacing the TlO layers by Hg layers. This is possible because
of the ability of mercury to adopt the linear two fold coordi-
nation HgO2. Thus the 96-K superconductor HgBa2CuO4204
exhibits a tetragonal cell with a  ap and c  9.5 A, characteristic
of the 1201 structure (Figure 27(a)). It consists of single
octahedral perovskite layers interconnected through single
layers of HgO2 dumbbells, and the structure is susceptible to
accommodate additional oxygen at the level of the mercury
layers, leading to the formula HgBa2CuO4d.205,206 An excess
of copper sitting on the mercury sites is also observed.
HgBa2CaCu2O6d represents the second member of the series.
This 1212 tetragonal structure (Figure 27(b)), with a  ap and
c  12.7 A, consists of double pyramidal copper layers inter-
(b)
connected through single layers of HgO2 dumbbells accepting
Figure 21 Tetragonal structures of (a) 2223 Bi3.5Pb0.5Sr2Fe3O12, an excess oxygen up to d 0.4 at the level of the Hg layers.207
209
where Bi/Pb, Bi/Sr, and O atoms are represented by blue, yellow, red The 1223 compound Hg1xBa2Ca2Cu3O8d, which
spheres, respectively; and (b) 2234 Bi4.15Pb0.45Sr2Fe4O15, where Bi/Pb, exhibits the highest Tc of 133 K, is also tetragonal, with a ap
Bi, Sr/Bi, Sr, and O atoms are represented by blue, green, pink, yellow, and c 15. 8 A. Its structure (Figure 27(c)) is similar to the
and red spheres, respectively. homologous Tl phase, involving single layers of CuO4 groups
80 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b b
a a

c c

(a) (b)
!
Figure 22 View of the tetragonal structures of (a) 2223 Tl2Ba2Ca2Cu3O10 and (b) 2234 Tl2Ba2Ca3Cu4O12 along a . The Ba, Tl, Ca, and O atoms are
represented by blue, pink, green, and red spheres, respectively. Note the splitting of the O positions in the TlO layers in the 2223 cuprate.

sandwiched between two layers of CuO5 pyramids,210214 and Hg1xBa2Ca3Cu4O10d (Figure 27(d)), containing quadruple
can accept rather large deviations from the stoichiometry, that copper layers; Hg1xBa2Ca4Cu5O12d, containing quintuple
is, Hg deficiency (x up to 0.3) and oxygen excess (d up to 0.4). copper layers; and Hg1xBa2Ca5Cu6O14d, containing sextuple
The superior members, such as the 1234 cuprate, copper layers, can also be obtained, all with the same
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 81

b a b
a

c c

Figure 24 Structure of Pb2SrLaCu2O6 built up of single octahedral


perovskite layers intergrown with single (Sr,Pb)O RS layers and single
layers of CuIO2 sticks. The Sr, Pb, Cu, and O atoms are represented by
yellow, green, turquoise, and red spheres, respectively.

mercury: Bi, Pb, Pr, Mo, Cr, Tl, Ce, and Re.217,219 Many of these
Figure!23 View of the tetragonal structure of the ferrite Bi2Sr4Fe2O10
along a , containing quadruple rock salt layers. The Bi/Sr, Sr, oxides are superconductors, especially those containing lantha-
and O atoms are represented by blue, yellow, and red spheres, nides (La, Nd, Pr), with Tc ranging from 27 to 100 K. This is
respectively. exemplified by the 1201 Hg0.4Pr0.6Sr2CuO4d and the 1212
Hg0.4Pr0.6Sr2Ca1xPrxCu2O6d phases,220 which show a partic-
ular ordering of the mercury and praseodymium cations on the
mercury sites. In those structures (Figures 28 and 29), the Pr3
tetragonal symmetry and with the same a ap parameter and c and Hg2 cations form rows, where one Pr3 alternates with one
values of 19, 22, and 25 A, respectively.215,216 Hg2 cation. It results in the structure of the 1201 phase
This structural family is remarkable in its ability to accept (Figure 28), characterized by a doubling of one cell parameter,
additional oxygen in the mercury layers, so that it can be stabi- that is, an orthorhombic symmetry with a  2ap, b  ap and
lized by the substitution of other cations, such as bismuth, lead, c  c1201. This ordering of the mercury and praseodymium in
chromium, molybdenum, tungsten, niobium, manganese, and such rows is also observed for the 1212 structure (Figure 29),
ruthenium for mercury,217,218 as summarized in Table 4. The but there exist two polymorphs, depending on the relative
!
homologous series of mercurystrontium-based cuprates does positions of these rows along c : they correspond to the super-
not exist. However Sr-based 1201 and 1212 mercury cuprates cells ap  2ap  c1212 (Figure 29(a)) and ap  2ap  2c1212
can be stabilized by a partial substitution of various cations for (Figure 29(b)).
82 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

a b
b a

c
c

Figure 25 Structure of the cuprate Pb2Sr2LaCu3O8 built up of double


pyramidal copper layers intergrown with single (Sr,Pb)O RS layers and
single layers of CuIO2 sticks. The Pb, Sr, Cu(I), and O atoms are
represented by blue, yellow, turquoise, and red spheres, respectively.
Note that the O of the PbO layers are split, making difficult the
representation of the linear OCuO bonds.

Figure!26 View of the 0223 tetragonal structure of PbBaYSrCu3O8


along a showing triple copper layers intergrown with single (Pb,Ba)O RS
layers. The Ba/Sr, Pb, Y, Cu, and O atoms are represented by yellow, blue,
The simultaneous introduction of LaO and Hg layers in green, turquoise, and red spheres, respectively. Note that the O positions
the same structure is also possible, leading to a complex of the PbO layers are split.
intergrowth, HgBa2La2Cu2O8.221 This structure (Figure 30)
consists of an intergrowth of the 1201 structure of
HgBa2CuO4 and of the 0201 structure of La2CuO4, previously In contrast to thallium, mercury, due to its two fold coordi-
described. Another complex intergrowth was also synthesized nation, should not be able to exhibit double mercury layers.
by association of thallium to mercury. This is exemplified Nevertheless, one cuprate involving double Hg layers has been
by the 50-K superconductor, HgTl2Ba4Cu2O10d,222 whose synthesized. The oxide Hg1.5(Cu,Pr)0.5Ba2PrCu2O8d223 has a
structure (Figure 31) consists of an intergrowth of the structure (Figure 32) closely related to that of the 2212 structure
2201 structure of Tl2Ba2CuO6 and of the 1201 structure of Tl2Ba2CaCu2O8d. It derives from the latter by substituting Hg
of HgBa2CuO4. for Tl and Pr for Ca in this cuprate.
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 83

2.03.6 Insertion of Additional Fluorite-Type Layers the case of the cuprates Tl1xA2y(Ln,Ce)2Cu2O9, with A Sr,
between Pyramidal Copper Layers in Cuprates Ba and Ln Pr, or Nd or Eu,227,228 of the oxides (Pb0.5Sr0.5)
Sr2(Nd2xCex)Cu2O9,229 and of the cuprates Pb0.5A0.5
Concerning the cubic coordination of calcium or yttrium, (Sr2xEux)(Eu2xCex)Cu2O9.230,231 All of these cuprates are
located between the double pyramidal copper layers of the tetragonal, with a  ap and c  30 A. As exemplified from the
1212 and 2212 cuprates, it appears that this layer of edge- 1222 structure of the cuprate TlBa2Eu1.5Ce0.5Cu2O9
sharing CaO8 cubes (Figure 33(a)) can be described as a single (Figure 35), double RS layers built up of single TlO layers
fluorite-type layer. This suggests the possibility of replacing such sandwiched between two BaO layers are stacked with double
a layer by double or triple fluorite-type layers (Figure 33(b) and fluorite layers Eu1.5Ce0.5O4 sandwiched between two pyra-
!
33(c)). In order to generate such cuprates, the introduction of a midal layers along c , leading to the stacking sequence TlO
lanthanide with a higher valence than 3 is necessary. Ce4 is a BaOCuO2(Eu, Ce)1O2(Eu, Ce)CuO2BaOTlOBaO
good candidate, bearing in mind that it has a great ability to form CuO2(Nd, Ce)O2(Nd, Ce)CuO2BaOTlO.
the fluorite CeO2-type structure. Three classes of cuprates, with The third class, called 2222, derives from the 2112 family
double fluorite-type layers, directly derived from the single inter- of cuprates such as Tl2Ba2CaCu2O8 or Bi2Sr2CaCu2O8, by
growths described above, can be distinguished. replacing the single calcium layers by double (Ln, Ce)2O4
The first class is represented by the cuprate Nd2.64Sr0.82Ce0.54 fluorite layers. Thesepcompounds
pexhibit either an orthorhom-
Cu2O8d.224226 This oxide is often called T* phase, due to the bic cell, with a  ap 2, b  ap 2 and c  18 , as, for exam-
parameters of its tetragonal cell, a ap and c 12.5 A similar to ple, in the bismuth cuprates Bi2Sr2xLn2yCeyCu2O10 with
those of La2CuO4. Its structure (Figure 34) is directly derived from Ln Nd, Eu,232 or a tetragonal cell with a  ap and c  18 A, as,
that of the 0212 phase, La2CaCu2O6, by replacing the single for example, in the oxides Tl2Ba2Ln2xCexCu2O10.233 Their struc-
layers of calcium fluorite type with double layers of fluorite type ture (Figure 36) consists of double Bi2O2 or double Tl2O2
containing Nd3/Ce4 cations. As a consequence, it can be layers sandwiched between single BaO or SrO layers
described as the representative member of the 0222 family, forming triple RS layers. The latter layers are stacked with double
which consists of double pyramidal copper layers interleaved fluorite-type layers Ln2xCexO4 sandwiched between two
with double (Nd, Ce)2O4 fluorite-type layers and intergrown pyramidal copper layers leading to the following ordered
!
with single (Sr,Nd)O RS layers. Thus, the cations are ordered in sequence of the layers along c : CuO2BaOTlOTlOBaO
!
the form of layers perpendicular to c according to the sequence CuO2(Nd, Ce)O2(Nd, Ce)CuO2.
(Sr, Nd)OCuO2(Nd, Ce)O2(Nd, Ce)CuO2(Sr, Nd)O. The cuprates involving triple fluorite-type layers are rarely
The second class can be described as the 1222 family, observed. One example is shown by the series (Bi0.5Cu0.5)
which is derived from a 1212 structure, such as TlBa2Ca Sr2(Ln,Ce)3Cu2O10, with Ln Nd, Gd.234 These oxides exhibit
Cu2O7, by replacing the single calcium layers by double a tetragonal cell, close to that observed for the 2222 Tl-
fluorite-type layers, containing Ln3 and Ce4 cations. This is cuprates, that is, a  ap and c  17 A. However, the structure of

b b
a a

c
c

(a) (b)

Figure 27 (Continued)
84 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b
b a
a

c
c

(c)
(d)
Figure 27 View of the!tetragonal structures of (a) 1201 HgBa2CuO4, (b) 1212 HgBa2CaCu2O6, (c) 1223 HgBa2Ca2Cu3O8, and (d) 1234
HgBa2Ca3Cu4O10 along a . The Ba, Ca, and Hg atoms are represented by yellow, pink, and green spheres, respectively.

this phase exhibits a different stacking of the layers, as illus- possibility of multiple intergrowths is also to be considered,
trated for the oxide (Bi0.5Cu0.5)Sr2(Nd1.5Ce1.5)Cu2O10 though it is rare. One example is given by the oxides
(Figure 37). In fact, the latter structure is directly derived Pb2Sr2LnCeCu3O10,235,236
p whichpexhibit
an orthorhombic
from that of the Tl-1212 cuprate by replacing the single Ca symmetry with a  ap 2, b  ap 2 and c  37 . The com-
layers between the CuO5 pyramids with triple fluorite layers plex structure of this phase (Figure 38) consists of the inter-
Nd1.5Ce1.5O6. In other words, this structure represents the growth of single RS layers, with layers of CuO2 dumbbells and
1232 family, which consists of the intergrowth of double with double pyramidal copper layers interleaved with double
RS-like layers TlSrO2 with double pyramidal copper layers fluorite layers. The double fluorite-type layers are occupied by
interleaved with triple fluorite-type layers. As a consequence, Ln and Ce according to the formula LnCeO4, the single layers
!
the stacking sequence of the layers along c can be described as of CuO2 dumbbells are, in fact, single-ordered oxygen-
(Cu, Bi)OSrOCuO2(Nd, Ce)O2(Nd, Ce)O2(Nd, Ce) deficient perovskite layers occupied by univalent copper,
CuO2SrO(Cu, Bi)O. whereas the single RS layers consist of one SrO plane stacked
Besides these single intergrowths, which are all deduced with one PbO plane. In fact, this structure derives from the
from the parent 0212, 1212, and 2212 structures, the parent complex 02010212 intergrowth described above for
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 85

Table 4 Crystallographic parameters of the substituted HgBa Pb2Sr2Ca1xYxCu3O8 (Figure 25), by simply replacing in this
cuprates structure one single fluorite (Ca,Y)O2 layer by one double
fluorite (Ln,Ce)2O4 layer. Thus, this structure can be described
Composition Unit cell parameters
as a 02010222 multiple intergrowth. It is worth pointing out
a(A) b(A) that an excess oxygen can be intercalated in this structure at the
level of the Cu(I) layers. Although they do not belong strictly to
Hg0.8V0.2Ba2CuO4.3 3.8863 9.338 the RP family, the oxides (Ln,Ce)2(Ba,Ln)2Cu3O10d237240
Hg0.8Mo0.2Ba2CuO4.4 3.8819 9.378 can be considered as the end-members of this family, where
Hg0.9Mo0.1Ba2CuO4.2 3.8748 9.435 the RS layers have disappeared. These cuprates, which exhibit a
Hg0.8W0.2Ba2CuO4.4 3.8713 9.416 tetragonal cell, with a  ap and c  29 A, can be described as
Hg0.9W0.1Ba2CuO4.2 3.8766 9.450
derived from the ordered oxygen-deficient 123 structure by
Hg0.8Cr0.2Ba2CuO4.1 3.9261 9.306
Hg0.8Mn0.2Ba2CuO4.2 3.890 9.343
replacing the single (Ca,Y)O2 fluorite layers by double (Ln,
Hg0.8V0.2Ba2CaCu2O6.3 3.8692 12.500 Ce)2O4 fluorite layers (Figure 39). Thus, this structure consists
Hg0.8Mo0.2Ba2CaCu2O6.4 3.8602 12.576 of triple-ordered oxygen-deficient perovskite layers similar to
Hg0.8W0.2Ba2CaCu2O0.64 3.8607 12.661 those of the 123 cuprate YBa2Cu3O7, which can accept
Hg0.9W0.1Ba2CaCu2O6.2 3.8635 12.685 additional oxygen at the level of the median copper layer,
Hg0.8Ti0.2Ba2CaCu2O6.2 3.8565 12.851 forming either CuO5 pyramids or CuO6 octahedra, instead of
Hg0.8Cr0.2Ba2CaCu2O6.1 3.8753 12.488 CuO4 square planar groups. Those triple copper layers are
Hg0.8Bi0.2Ba2Ca2Cu3O8d 3.850 15.813 interleaved with double (Ln,Ce)2O4 fluorite layers instead of
Hg0.66Pb0.33Ba2Ca2Cu3O8d 3.849 15.860 single YO2 fluorite layers in the 123 structure. Thus, this
Hg0.8V0.2Ba2Ca2Cu3O8.3 3.8629 15.652
cuprate can be described as a 223 cuprate derived from the
Hg0.8Mo0.2Ba2Ca2Cu3O8.4 3.8537 15.731
Hg0.6Ti0.4Ba2Ca2Cu3O8.4 3.8507 15.707
123 phase.
Hg0.8Cr0.2Ba2Ca2Cu3O8.1 3.8631 15.625

Hg0.5Pr0.5O 2.03.7 Substitution of Carbonate Layers for RS


Layers in RP-Type Phases: Copper Oxycarbonates
SrO
CuO2 Considering the 1201 structure of the Tl or Hg cuprates, it is
easy to understand that the intermediate TlO or Hg layer
SrO belonging to the double RS layer can be replaced by a single
c
Hg0.5Pr0.5O layer of CO3 groups. This is the case with the oxycarbonate
Sr2CuO2CO3,241243
p which exhibits a tetragonal structure, with
a a  ap , or ap 2 and c  7:5 , (Figure 40), corresponding
Figure 28 Structure of the 1201 Hg cuprate Hg0.4Pr0.6Sr2CuO4d: to the intergrowth of single perovskite layers with single car-
ordering of the mercury (green spheres)!and praseodymium (blue bonate layers, and, thus, belongs to the 1201 family. Then,
spheres) in the form of rows parallel to a . The Sr atoms are represented several intergrowths corresponding to the coexistence of
by yellow spheres. Red dots correspond to additional oxygen sites. carbonate layers and RS-type layers in the same structure can

Hg0.5Pr0.5O Hg0.5Pr0.5O

SrO SrO
CuO2 CuO2
A1xPrx A1xPrx

CuO2 CuO2
SrO SrO

(a) Hg Pr (b) Hg Pr

Figure 29 Structure of the two forms of the 1212


!
cuprate Hg0.4Pr0.6Sr2Ca1x Pr Cu2O6: ordering of the mercury (green spheres), praseodymium (blue
! x
spheres) atoms in the form of rows parallel to a and stacked differently along c , leading to (a) the ap  2ap c superstructure and (b) the ap  2ap  2c
superstructure. The Sr and Ca/Pr atoms are represented by yellow and pink spheres, respectively. Red dots correspond to additional oxygen sites.
86 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

HgO
1201
(Ba, La)O CuO2
CuO2 BaO
(Ba, La)O Hg0.75(Cu,Pr)0.25O1d/2
0201
(Ba, La)O Hg0.75(Cu,Pr)0.25O1d/2
CuO2
BaO
(Ba, La)O CuO2
HgO Pr

Figure 32 Structure of the double Hg-layered mercury cuprate


Figure 30 Structure of the double 12010201 intergrowth
Hg1.5(Cu,Pr)0.5Ba2PrCu2O8. The Hg, Ba, Pr, and O atoms are represented
HgBa2La2Cu2O8. The Hg, Ba/La, and O atoms are represented by green, by green, yellow, pink, and red spheres, respectively.
yellow, and red spheres, respectively.

described as an intergrowth of 1201 Sr2CuO2CO3 carbonate


layers with 2201 Bi2Sr2CuO6 layers.
Bearing in mind that the thickness difference between the
TlO and CO3 layers is not too high, it has been possible to
TlO
TlO generate mixed layers where the two species coexist. The result-
BaO ing structures can be described as the result of a transversal
CuO2 shearing with respect to the layers in the 1201 Tlcuprates.
BaO On application of a shearing to the 1201 structure of
!
1201 HgO Tl0.5Pb0.5Sr4Cu2CO3O7, along c either in the (100) plane or
BaO in the (110) plane, every n octahedra allows two series of super-
CuO2 conducting oxycarbonates to be generated. This is illustrated by
the oxycarbonate TlBa2Sr2Cu2O7CO3.246 The orthorhombic
2201 structure of this phase, with a  ap, b  8ap, and c  16.7 A
!
(Figure 42), corresponds to a shifting by c =2 of the 1201
blocks in the (100) plane every four octahedra. Thus, this struc-
ture consists of single perovskite undulating layers BaCuO3 of
corner-shared octahedra, interconnected through mixed thal-
liumcarbonate layers, (TlO)4(CO)4. Note that these mixed
layers are flat, whereas, in contrast, the single perovskite layers
wave in the structure in order to accommodate the size differ-
!
Figure 31 Structure of the 12012201 intergrowth HgTl2Ba4Cu2O10. ence between the CO3 groups and the Tl3 cations along c , the
!
The Hg, Tl, Ba, and O atoms are represented by green, pink, yellow, and first ones being located in the smaller space c , whereas the larger
red spheres, respectively. Tl3 cations sit in the larger space. This oxycarbonate represents
the prototype of a series of superconducting oxycarbonates
called (100)-collapsed oxycarbonates, which exhibit various
periodicities of the shearing, as exemplified for TlSr4x
be synthesized. This is the case for the superconductors BaxCu2CO3O7, where the shearing appears every three octahe-
Tl0.5Pb0.5Sr4Cu2O7CO3244 and Bi2Sr4Cu2CO3O8.245 The struc- dra; or for Tl1xHgxBa2Sr2Cu2CO3O7, which shows a shearing
ture of the Tl phase is tetragonal, with a  ap and c 16.5 A, every four octahedra; or more complex sequences (see for a
(Figure 41(a)). It contains single octahedral perovskite layers review Raveau217,218).
!
interconnected through single carbonate and double RS The application of a crystallographic shear along c in the
TlSrO2 layers alternately. Thus, it can be described as an (110) plane of the 1201 oxycarbonate generates a series of
intergrowth of two 1201 structures with the composition cuprate superconductors, called (110)-collapsed oxycarbonates,
Sr2CuO2CO3 and Tl0.5Pb0.5Sr2CuO5 respectively. The struc- as shown, for example, for the compounds Tl2/3Ln1/3Sr4Cu2
Bi2 Sr4Cu2CO
ture ofp p3O8 (Figure 41(b)) is orthorhombic with, CO3O7, Tl0.8 V0.2Sr4Cu2CO3O7, Hg0.5Pb0.5Sr4xBaxCu2CO3O7,
a  ap 2, b  ap 2, and c  39:5 , and contains also sin- and HgBa2Sr2Cu2CO3O7.217,218,247,248 All of these oxycar-
gle perovskite layers, but, in the latter, single carbonate layers bonates exhibit a tetragonal subcell a ap and c 16.7 A,
alternate with double Bi2SrO3 RS layers, so that it can be but their actual symmetry is orthorhombic and involves a
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 87

(a)

(b)

(c)

Figure 33 Single (a), double (b), and triple (c) fluorite-type layers built up of CaO8 edge-sharing cubes.

modulation of the structure or a superstructure along one direc- The application of a crystallographic shear plane to the com-
tion, depending on the nature of the cations. In the Tloxycar- plex 12012201 structure of the oxycarbonate Bi2Sr4Cu2CO3O8
bonates, the (110) shearing plane appears every five octahedra, does not allow continuous CuO2 layers to be maintained due to
with a periodic waving of the octahedral copper layers that the size difference between the thickness of the CO3 layers and
allows the accommodation of the CO3 group and Tl3 cations the double Bi2O2 layers. Nevertheless, a collapsed structure can
in the small and large interspaces, respectively (Figure 43(a)). In be formed, which is not superconductive. This is the case of the
the mercury oxycarbonates, the structure (Figure 43(b)) is char- collapsed oxycarbonate, Bi15Sr29Cu12(CO3)7O56,249 which p
acterized by a more complex periodicity of the (110) shear plane exhibits a monoclinic symmetry, with a  18:8 , b  ap 2,
that takes places every five and six octahedra, alternately. c  39:5, and b  111 7. The structure of this phase (Figure 44)
88 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

a b
a

c
c

Figure 34 View of the structure


!
of the tetragonal T* cuprate 0222
Nd2.6Sr0.8Ce0.5Cu2O8 along a , showing double fluorite layers of edge-
sharing (Nd, Ce)1O8 cubes interleaved between two layers of CuO5
pyramids. The Nd/Sr atoms of the RS layers are represented by yellow
spheres.

Figure 35 View of the 1222 tetragonal


!
structure of the
is obtained from a shearing in the (010) plane every seven
TlBa2Eu1.5Ce0.5Cu2O9 cuprate along a , showing double layers
octahedra from the 12012201 structure. Thus, this structure Eu1.5Ce0.5O4 interleaved between two pyramidal copper layers,
consists of 12012201 mixed carbonate ribbons that are seven intergrown with double RS TlBaO2 layers. The Tl, Ba, and O atoms are
!
octahedra wide, shifted along c with respect to each other. represented by blue, yellow, and red spheres, respectively.
Although they do not contain any RS layer, the superconductive
oxycarbonates (CaCuO2)m(Ba2CuO2CO3)n250,251 can be con-
The application of a shearing mechanism transversally to the
sidered as the end-members of this series, like Sr2CuO2CO3,
RS and perovskite layers of the 2201Bi2Sr2CuO6-type structure
where the RS layers have disappeared. Their structure
leads to the generation of a large family of layered cuprates
(Figure 45) can also be described as derived from the 123
called collapsed or stair-like cuprates, with the generic formu-
structure of YBa2Cu3O7 by replacing the CuO4 square planar
lation (Bi2A2CuO6)n2(Bi4xA4Cu2xO12x/2), where A Sr,Ba.
groups by carbonate groups in the triple copper layers.
Bi14xSr7Ba7Cu7xO42x/2252 and Bi17Sr16Cu7O49x253 represent
the n 7 and n 8 members of this family, respectively. The n 7
2.03.8 Shearing Perpendicular to RP Layers: member Bi15Sr7Ba7Cu6O42.5 p crystallizes in a monoclinic cell
The Collapsed Layered Oxides with a  20:1 , b  ap 2, c  25:7 , and b 111 . Its
structure (Figure 46(a)) corresponds to a periodic rupture
Due to its great flexibility, which originates from the particular of the infinite layers of the 2201 oxide every seven octahedra,
chemistry of the Bi3 6s2 lone pair, the system BiSrCuO forming 2201-type ribbons that are seven polyhedra wide. At the
offers a very rich crystal chemistry, allowing generation of junction between the ribbons, the polyhedra are not connected
layered structures that are more complex by applying a shear- to each other, so that these oxides cannot be classified as real
ing mechanism to the 2201 Bi2Sr2CuO6 and 2212-type shear structures, and, for this reason, are called collapsed. It is
Bi2Sr2CaCu2O8-type structures. By extension, closely related also quite remarkable that the RS-type blocks are not separ-
structures can also be obtained in the systems BiBaCuO ated from one ribbon to the other and form a stair-like config-
and BiBaSrCuO. uration. The n 8-member Bi17Sr16Cu7O49x, which exhibits an
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 89

b a b
a

c
c

Figure 36 View of the orthorhombic 2222 structure of the


Bi2Sr1.7Nd1.8Ce0.5Cu2O10 cuprate along [110]. One observes triple rock
salt layers Bi2SrO3, stacked with double fluorite layers (Nd, Ce)2O4
interleaved between two pyramidal copper layers. The Bi, Sr/Nd, and O
atoms are represented by blue, yellow, and red spheres, respectively.

Figure 37 View of the tetragonal 1232 structure of the cuprate


p !
(Bi0.5Cu0.5)Sr2(Nd1.5Ce1.5) Cu2O10d along a . The latter consists of
orthorhombic cell (a  ap 2, b 23:2 , and c 24:4 ),
shows similar ribbons (Figure 46(b)), that are eight polyhedra triple fluorite layers Nd1.5Ce1.5O6 sandwiched between two pyramidal
! copper layers, stacked with double (Bi, Cu)1SrO2 rock salt layers. The
wide and shifted with respect to each other along the c direction
Bi/Cu, Sr, and O atoms of the RS layers are represented by green,
of the 2201 Bi2Sr2CuO6d structure. Longitudinal intergrowths yellow, and red spheres, respectively.
of these different members are also observed, resulting from the
variation of the thickness of the 2201-type ribbons. This is,
for instance, the case of the n 6.5 member, which consists of
the regular intergrowth of the n 6 and n 7 members.252 consist of identical slices but parallel to the (010) plane of the
More complex shearing operations can be applied to the 2201 phase.
2201, Bi2Sr2CuO6-type structure, resulting in layered struc- Thus, from these structural observations, we can distin-
tures closely related to the 2201 family. This is the case of the guish, by analogy with the crystallographic shear structures,
cuprate Bi6Ba4Cu2O15,254 whichp exhibits
a monoclinic symme- two families of structures that differ by the nature of their
try, with a 12:2 , b ap 2, c 27 , and b 93:3 . crystallographic collapsing planes (CCP): the {010}2201 col-
This structure (Figure 47) can be deduced from the 2201 lapsed phases represented by the oxides Bi17Sr16Cu7O49 (n 8)
structure by a double shearing mechanism and, for this reason, and Bi15(Sr,Ba)14Cu6O42 (n 7), and the {012}2201 double-
is called a double-collapsed
 p2201-type
 structure. A first transla- collapsed phases represented by Bi6Ba4Cu2O15 (n 5).
tion along c2201 of ap 1 2=2 every five octahedral blocks The strategy of the shearing mechanism can be also applied
leads to the hypothetical n 5 member described above for the to the 2212-Bi2Sr2CaCu2O8-type structure. The cuprate
single 2201-collapsed family. Then, a second p translation
per- Bi16Sr28Cu17O69d255 illustrates this viewpoint. This oxide p
formed in the latter structure along b2201 of ap 2 leads to this crystallizes in a monoclinic cell, with a  48:4 , b  ap 2,
double-collapsed 2201 phase. In fact, this structure consists of c  16:3 , and b  110 . Its structure (Figure 48) derives from
2201-type slices parallel to the (012) plane of the 2201 struc- that of the 2212 bismuth cuprate by a shearing mechanism
ture, whereas the hypothetical n 5-collapsed structure would applied transversally to the perovskite/RS layers, involving a
90 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b b
a a

c c

Figure 38 View of the orthorhombic structure of Pb2Sr2PrCeCu3O10 Figure 39 View of the tetragonal
!
223 structure of
along, b which corresponds to a double 02010222 intergrowth. The Eu1.3Ba1.3Ce1.3Cu3O10 along a showing triple 123-type copper layers
Pb, Sr, Cu, and O atoms are represented by blue, yellow, turquoise, intergrown with double fluorite (Eu, Ce)2O4 layers. The Ba/Eu atoms are
and red spheres, respectively. Note that the oxygen sites of the CuIO2 represented by yellow spheres.
groups are split.

double translation. As a result, this structure exhibits 2212 The application of the shearing mechanism to the 2212
!
ribbons running along c , which are 9 Bi atoms wide, and shifted modulated-type structure of Bi2Sr3Fe2O9 allows also collapsed
by 5.3 A with respect to each other. The crystallographic shear structures to be generated. A few examples are given by the
plane, with respect to the 2212 structure, corresponds to the ferrites Bi12Sr18Fe10O52256,257 and Bi14Sr21Fe12O61,258 which
{011}2212 plane. However, the junction between two 2212 can be described as the m 4 and m 5 members of the generic
slices requires additional CuO6 and CuO5 polyhedra that exhibit family [Bi2Sr3Fe2O9]m[Bi4Sr6Fe2O16], respectively. Indeed, the
a different arrangement from that of the 2212 structure. As a monoclinic structure of pthe m 4 members Bi12Sr18Fe10O52,
consequence, this structure cannot be described as a simple with a  16:5 , b ap 2, c 30 , and b 91 4, consists
shear structure but as the n 9 member of the collapsed 2212 of 2212-type slices parallel to (011)2212. The latter are four
family. Note that the copper polyhedra form [CuO2]17 segments FeO6 (or FeO5) polyhedra thick and interconnected through
that are sandwiched between two [BiO]9 segments. Moreover, [Bi4xSr6Fe2xO16] slices that are two FeO6 octahedra thick.
through the junction between two ribbons, each [BiO]9 segment The detailed structure of this double-collapsed ferrite shows
is connected to a [SrO]26 segment on one side and to a [CuO2]17 that the arrangement of the isolated blocks of six bismuth ions
segment on the other side. The ideal formula of this compound is very similar to that of the ordered regions of the modulated
is Bi18Sr26Cu17O70. In fact, its actual structure is more complex structure of the parent phase Bi2Sr3Fe2O9d, whereas the dis-
than schematized in Figure 48, due to a waving of the [BiO]/ ordered bismuth regions are missing with respect to the latter.
ribbons similar to the one observed in the incommensurate The m 5 member, Bi14Sr21Fe12O61, exhibits a monoclinic cell
layers of the 2201 and 2212 bismuth cuprates. closely related to that of the m 4 member, with
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 91

a and in membranes for oxygen separation,267273 and for the


b solid solution (Sr4yCay)(Co4xFex)O13d.274
The average structure of the stoichiometric compound
c Sr4Fep6O13 is characterized
p by an orthorhombic subcell
2ap 2  19  ap 2 closely related to that of the RP-phases
and more particularly to the 1201- and 2201-type structures
(Figure 50(a)). In fact, the structure resolution of one of the
incommensurate modulated structures of Sr4Fe6O13d, refined
in the superspace formalism from single crystal x-ray data,266
shows that the geometry of the iron polyhedra and their
arrangement are fundamentally different from those described
for the average structure. This modulated structure, character-
ized by the wave vector q 0.46a* c*, can be described as the
stacking of two complex layers. The first one is a [Sr2Fe2O6]/
perovskite single slab, similar to that observed in the 0201,
1201, and 2201 structures, built up of one [FeO2]/ layer
sandwiched between two [SrO]/ layers. The second one is a
[Sr2Fe4O7d]/ slab built up from a double iron [Fe4O5d]/
layer sandwiched between the two [SrO]/ layers.
In the single perovskite layers, the FeO6 octahedra are strongly
elongated, with four equatorial distances ranging from 1.92 to
2.02 A, and two apical distances comprised between 2.08 and
2.25 A. Quite remarkably, these perovskite slabs are not flat, but
!
are waving along a in the structure, according to the modulation
that takes place. In the [Sr2Fe4O7d]/ slab, the important feature
concerns the environment of iron in the [Fe4O5d]/ layer, which
dictates the modulation of the structure similar to the 6s2 lone
pair of the Bi3 cation in the 2201 structure. Indeed, the double
[Fe4O5d
!
]/ layers are strongly undulated, with main modulation
!
Figure
!
40 View of the structure of the oxycarbonate Sr2CuO2CO3 along along b , and out-of-phase displacements along c . It results in an
a showing the triangular CO3 groups (green) connected with the alternation of convex and concave zones within the [Fe4O5d]/
distorted and tilted CuO6 octahedra. The Sr atoms are represented by double layers that are correlated to condensed and diluted Fe
yellow spheres. regions, respectively (Figure 50(b)). Owing to the expansion of
the layer, the diluted Fe region can accommodate extra oxygen,
explaining the oxygen nonstoichiometry in this phase. Note the
p
a  16:6 , b  ap 2, c  35:3 , and b  90 6. Its closely analogy with the bismuth 2201 phases, which can accept extra
related structure (Figure 49) consists of 2212-type ribbons oxygen in a rather similar manner. It is quite remarkable that
that are five FeO5/FeO6 polyhedra thick. Two successive rib- these extra oxygen atoms are located in the median plane of the
bons are shifted with respect to each other and are intercon- [Fe4O5d]/ double layer and belong to two adjacent [FeO1o]
nected by means of a [Bi4Sr6Fe2O16] slice. Note that the iron layers. The result is that the iron environment in those
polyhedra can be described either in terms of elongated FeO6 [Fe4O5d]/ layers is very different from that in the perovskite
octahedra or FeO5 pyramids. The existence of one abnormally layers, that is, triple, forming trigonal bipyramids (TBP), tetrago-
long apical FeO distance makes octahedra better described nal pyramids (TP), and monocapped tetrahedral (MT). The
as FeO5 pyramids. It is quite remarkable that, in the 2212 close relationships between this structural type and all the
ribbons, two successive FeO2 planes are strongly interconnected other RP-type derivatives suggest that many intergrowths
through this apical oxygen, whereas in the cuprate this oxygen remain to be discovered in this field, especially dealing with
is missing. the alternation of BiO layers and Fe4O5d layers. The oxide
Fe2Bi0.7Sr2.3Fe2O9.5d/2 (Bi4Sr10Fe24O56)275 confirms this
statement. The commensurately modulated structure of this
phase (Figure 51), can p be described as a threefold superstruc-
2.03.9 The Sr4Fe6O13-Type Structure ture with a 3ap 2, b ap , and c 26 . It is closely
related to the 2212 structure, that is, consists of double
The strontium ferrite Sr4Fe6O13, first investigated as a normal perovskite layers intergrown with (Bi,Sr)Fe2O3.5d/2 layers
commensurate structure,259262 was shown to exhibit oxygen related to the RS-type blocks.
deficiency or excess according to the formula Sr4Fe6O13d, with
various commensurate and incommensurate modulated struc-
tures depending on the oxygen content.263266 Moreover, the 2.03.10 Tubular Oxides
possibility of substitution of cobalt for iron was shown for the
oxides Sr4Fe6xCoxO13d extensively studied for their mixed Although they are not layered structures, the tubular cuprates
conduction as potential materials in electrochemical processes and cobaltites can be described as directly derived from the
92 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

b
a

(a)
(b)
b
a
Figure 41 Structures of (a) the tetragonal oxycarbonate Tl0.5Pb0.5Sr4Cu2CO3O7 and (b) the orthorhombic oxycarbonate Bi2Sr4Cu2CO3O8. The CuO6
octahedra (turquoise) and CO3 groups (green) show splitting of some of their apices and distortions. More particularly, in the TlPb phase, the apical
corners shared by the CO3 groups and the CuO6 octahedra are split. In the Bi phase, the CuO6 octahedra are distorted and the CO3 groups show a
splitting of their equatorial oxygen atom. The Tl/Pb, Sr, Bi, and O atoms are represented by pink, yellow, blue, and red spheres, respectively.

 p 
2201-type Bi2Sr2CuO6 or Bi2Sr2CoO6 oxides, by introducing members, and c  2 ap 3=2ap 2  24 . Pure orthorhom-
pillars transversally to the single octahedral layers of the 2201 bic phases have been obtained for n 47 in the case of cup-
structure. The tubular cuprates form a large family of oxides with rates. The structure of these oxides (Figure 52) can be described
the generic formulation (Bi2xSr2xCuO6)n.(Sr8x0 Cu6O16y). A as built up of 2201-type!
slices that are n CuO6 (or CoO6)
large number of them exhibit orthorhombic symmetry,276279 octahedra wide along b , interconnected through an original
whereas one member, n 2, is also observed for the ortho- Sr8M6O16y layer (M Cu or Co) oriented at 90 , that is,
rhombic cobalt oxide Bi42xSr122xCo8O28d.280,281 The cell parallel to (010). The latter is closely related to the perovskite,
!
parameters of these p different
n members
 can p
be summarized
 forming double perovskite chains running along a . It results in
!
as follows: a  2ap 2 and b  2 p n 1ap 2=2 ap for large tubes running along a , stuffed with 2201-type Bi2O2
n-even members and b n 1ap 2=2 ap for n-uneven ribbons that are n Bi polyhedra wide. This is exemplified by
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 93

Four octahedra c/2 Translation

Figure 42 Structure of the oxycarbonate TlBa2Sr2Cu2CO3O7 obtained by transverse shearing from the 1201 Tl0.5Pb0.5Sr4Cu2CO3O7 oxycarbonate
every four CuO6 octahedra. The Tl, Ba/Sr, and O atoms are represented by pink, yellow, and red spheres, respectively.

5ap2 11ap2

(a) [110]p (b) [110]p

Figure 43 Schematic structures of the (110) collapsed oxycarbonates (a) (Tl,M)Sr4Cu2CO3O7 and (b) HgBa2Sr2Cu2CO3O7. The Tl or Hg, Sr, or Ba, and
O atoms are represented by green, yellow, and red spheres, respectively.

S2CC - 2201 ribbon

Figure 44 Structural model of the collapsed oxycarbonate Bi15Sr29Cu12(CO3)7O56. The Bi, Sr, and O atoms are represented by blue, yellow, and red
spheres, respectively.
94 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

Ba2CuCO3O2

Ba2CuCO3O2 (CaCuO2)2

CaCuO2

(a) m=1 n=1

(b) m=2 n=1

Ba2CuCO3O2
Ba2CuCO3O2

Ba2CuCO3O2

(CaCuO2)3
CaCuO2

(c) m=3 n=1 (d) m=1 n=2

Figure 45 Idealized structures of the copper oxycarbonates (CaCuO2)m (Ba2CuO2CO3)n. The Ba and Ca atoms are represented by yellow and pink
spheres, respectively.

[110]p
[110]p
Bi
Bi Sr
Sr Cu
Cu

(a) 2201 collapsed : n = 7 (b) 2201 collapsed : n = 8


Figure 46 Structural models of the 2201-collapsed layered cuprates (Bi2A2CuO6)n2(Bi4xA4Cu2xO12x/2): (a) n 7-member Bi15Sr7Ba7Cu6O42.5, (b)
n 8-member Bi17Sr16Cu7O49. The Bi, Sr, or Ba and O atoms are represented by blue, yellow, and red spheres, respectively.

the n 2 member cobaltite Bi4Sr12Co8O30, whose structure tubes hosting the BiO ribbons. These oxides, which exhibit the
(Figure 52(a)) is built up of double ribbons of CoO6 octahedra monoclinic symmetry, can be synthesized by slightly increasing
of the perovskite type forming practically square tubes stuffed the strontium content or by Li doping.281,282 This is the case of
with 2 2 BiO rows and by the n 4 member cuprate Bi4Sr8- the n 7 members of the (Bi2xSr2xCuO6)n (Sr8xCu6O16)
Cu5O20 (Figure 52(b)), whose double and quadruple perov- family that exhibit
p a second form with this monoclinic sym-
skite ribbons form tubes with a rectangular section stuffed by metry a  ap 2, b 24:7 , c 24:7 , and a 96 . The
2 4 BiO rows. detailed structure of this phase was not completely determined,
Besides the orthorhombic tubular cuprates, several cuprates but a structural model (Figure 53) could be established from
exhibit a closely related structure but with a different shape of the HREM observations.282,283 In this model, 2201-type slices that
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 95

are n 7 octahedra (or 7BiO rows) large are observed, similar to


the orthorhombic form. The main difference with the ortho-
rhombic structure deals with the nature of the transversal
[Sr8Cu6O16]/ slices, which do not exhibit corner-sharing CuO6
octahedra but form double rows of corner-sharing CuO4 tetra-
!
hedra and CuO5 bypiramids running along a . The structure of
this monoclinic phase was described as derived from the ortho-
rhombic phase by a mechanism of shifting of the [Bi,O]/ layers,
resulting in a double intergrowth of orthorhombic and mono-
clinic members along b and c.281 In fact, the HREM study of
the Li-doped tubular cuprates283 showed that any structure
orthorhombic, monoclinic, or mixed consists of a stacking of
2201 double collapsed : n = 5
regular blocks, which, at their intersection, can be stacked verti-
Figure 47 Structural model of the n 5-double-collapsed cuprate cally, forming an orthorhombic variant, or shifted over one unit,
Bi6Ba4Cu2O15. The Bi, Ba, and O atoms are represented by blue, yellow, creating a monoclinic variant.
and red spheres, respectively.

a
a2212
c
c2212

2212 ribbon

2212 collapsed : n = 9
Figure 48 Schematic structure of the 2212 double-collapsed cuprate Bi16Sr28Cu17O69. The Bi, Sr, and O atoms are represented by blue, yellow, and
red spheres, respectively.

c
b
!
Figure 49 View of the monoclinic collapsed structure of Bi14Sr21Fe12O61 along b , built up of 2212 ribbons that are five FeO5/FeO6 polyhedra thick. The
Bi, Bi/Sr, Sr, and O atoms are represented by blue, pink, yellow, and red spheres, respectively.
96 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

(a)

Concave
region

TP Convex
region
TP

TBP Concave
region
TBP

MT Convex
TP region
MT

(b) b

Figure 50 Structure of Sr4Fe6O13: (a) average orthorhombic structure. (b) Drawing of one [FeO1o]/ layer showing the different possible
environments of iron, that is, tetragonal pyramids (TP), trigonal bipyramids (TBP), and monocaped tetrahedrals (MT).
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 97

!
Figure 51 View of the orthorhombic commensurate structure of Bi4Sr10Fe24O56 along b showing double octahedral perovskite layers intergrown with
(Bi, Sr)Fe2O3.5 layers related to RS blocks. Bi and Sr atoms are represented by blue and yellow spheres, respectively.

(a) bb
a
Figure 52 (Continued)
98 Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides

(b) b
a
Figure 52 Orthorhombic structure of (a) the cobaltite Bi4Sr12Co8O30 and (b) the cuprate Bi4Sr8Cu5O20, n 2 and n 4 members of the tubular family
(Bi2xSr2xMO6)n.(Sr8x0 Cu6O16y), respectively. The Bi, Sr, and O atoms are represented by blue, yellow, and red spheres, respectively.

Figure 53 Idealized structure of the monoclinic form of the n 7 member of the tubular family (Bi2xSr2xCuO6)n (Sr8x0 Cu6O16y). The Bi, Sr, and O
atoms are represented by blue, yellow, and red spheres, respectively.
Ruddlesden-Popper Phases and Derivatives: Homologous Series of Transition Metal Oxides 99

2.03.11 Conclusion 28. Sathe, V. G.; Pimpale, A. V.; SIruguri, V.; Paranjpe, S. K. J. Phys. Condens. Matter
1996, 8, 38893896.
29. Ang, R.; Sun, Y. P.; Luo, X.; Hao, C. Y.; Song, W. H. J. Phys. D: Appl. Phys.
In transition metal oxides of the Fe, Mn, Co, and Cu series, the 2008, 41, 045404.1045404.6.
RP phases and derivatives form a large family of closely related 30. Dan, S. E.; Weller, M. T.; Currie, D. B. J. Solid State Chem. 1991, 92, 237240.
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18.
structures allows shearing mechanisms to be generated, lead-
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7.10 Ordered Mesoporous and Microporous Materials with Heteroatoms
C Hess, Technische Universitat Darmstadt, Darmstadt, Germany
2013 Elsevier Ltd. All rights reserved.

7.10.1 Introduction 231


7.10.2 Stability and Controlled Surface Functionality 231
7.10.3 Introduction of Heteroatoms Strategies 234
7.10.4 Catalytic Applications 238
7.10.5 Conclusion 241
Acknowledgment 242
References 242

7.10.1 Introduction Nb2O5, Ta2O5, WO3, and SnO2 have amorphous walls,
which contain nanocrystalline domains.1922 Some of these
Since the discovery of zeolites in 1938, porous materials have non-siliceous materials may be directly used as catalysts or
been widely studied. Presently, a large variety of porous solids catalyst supports.23,24 In contrast, ordered mesoporous silicas
exists, with pore systems covering the entire nanometer scale. are mostly modified for catalytic applications, either by the
Because of their high surface area, porous solids are used in deposition of active species on the inner surface of the meso-
industry for separation and catalytic applications. According to porous matrix or by the incorporation of active sites into the
the International Union of Pure and Applied Chemistry, the walls.2527 The introduction of heteroatoms enables their
pores of the solids are classified on the basis of their pore application in acid catalysis, acid/base reactions for fine che-
diameter as microporous (<2 nm), mesoporous (250 nm), micals, and redox catalysis.27 The benefits of using such
and macroporous (>50 nm). Zeolites are prominent members ordered mesoporous solids in catalysis are (i) their high surface
of the first class; they are crystalline inorganic materials (mostly areas, enabling a large number of active sites per gram of
alumosilicates) with a well-defined microporous structure, catalyst and (ii) their relatively large pore sizes, which enhance
providing unique catalytic properties for oil refining or petro- mass transport inside the pores and give accessibility to larger
chemical processes.13 Figure 1 shows industrially important molecules. In fact, diffusion in mesopores was found to be
zeolite structures.4 The catalytic properties of zeolites can be several orders of magnitude faster as that in micropores.28
changed by introducing heteroatoms, for example, transition- To overcome the limitations of zeolites while maintaining
metal ions such as Cu and V, for applications in pollution their highly desirable catalytic properties, several strategies
abatement or selective oxidation reactions.36 have been followed to combine micropores and mesopores
While favorable regarding various aspects of shape into one material.7,29,30
selectivity,7 micropores limit the applications of zeolites There are many reviews on ordered mesoporous and micro-
because of restricted molecular transfer and accessibility to porous solids covering a variety of aspects, such as synthesis,
larger molecules.8 In zeolite synthesis, a single molecule or functionalization, and catalytic applications.16,15,2527,3153
ion serves as template; however, the use of templates based The structure of this chapter is as follows. First, modifications
on self-assembled aggregates of molecules or ions allows for of ordered mesoporous and microporous materials relevant for
materials with enlarged pores. Using such an approach, meso- applications in catalysis are discussed. Then, strategies for the
porous solids with an ordered pore structure and a narrow introduction of heteroatoms into mesoporous and microporous
distribution of pore size were discovered in 1992 and referred solids are outlined. Particular attention is given to the prepara-
to as Mobil Composition of Matter (MCM).9 In the ensuing tion and characterization of solids containing isolated or highly
period, many other mesoporous silica materials were discov- dispersed heteroatoms, as well as their application in gas-phase
ered using a variety of surfactants and synthesis conditions, for oxidation reactions. Hybrid framework compounds containing
example, the class of Santa Barbara (SBA) materials. Well- both inorganic and organic materials as integral parts of the
known mesoporous silicas are MCM-41 (hexagonal),9,10 network are not covered.54 In addition, the discussion is
MCM-48 (cubic),9,10 hexagonal mesoporous silica (HMS; restricted to powder materials. Thus, ordered nanoporous struc-
wormlike),11,12 and SBA-15 (hexagonal).13,14 As an example, tures in membranes prepared by, for example, anodization or
Figure 2 shows transmission electron microscopy images of track etching are not discussed.55,56
silica SBA-15 in a cross-sectional view (left) and a top view
(right), highlighting the ordered arrangement of pores.15 It is
interesting that the walls of SBA-15 contain microporosity, 7.10.2 Stability and Controlled Surface Functionality
which is tunable to an extent by the synthesis conditions,
connecting neighboring mesopores.1618 The synthesis of ordered mesoporous and microporous solids
Whereas zeolites are crystalline materials, ordered meso- has been reviewed in detail previously; see, for example, the
porous solids are not necessarily ordered at the atomic level. work of Schuth et al.57 and Cejka et al.58 As an example, for
In fact, pure mesoporous silicas possess amorphous walls. the template-assisted synthesis of ordered mesoporous mate-
Other ordered mesoporous solids such as Al2O3, TiO2, rials, Figure 3 depicts the possible steps during the formation

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00732-4 231


232 Ordered Mesoporous and Microporous Materials with Heteroatoms

II
III
II II

I
I
III

(a) (b) (c)

(d) (e) (f)

Figure 1 Industrially important zeolite structures (a) LTA; (b) X and Y (FAU topology); (c) ZSM-5 (MFI topology); (d) MOR; (e) FER; (f) BEA. The
symbols I, I0 , II, II0 , III, and III0 indicate exchangeable cation sites in LTA and FAU. The lines represent the O atoms and the corners Si or Al atoms.
Reproduced from Smeets, P. J.; Woertink, J. S.; Sels, B. F.; Solomon, E. I.; Schoonheydt, R. A. Inorg. Chem. 2010, 49, 35733583, with permission from
the American Chemical Society.

100 nm 100 nm

Figure 2 TEM images of mesoporous silica SBA-15 in a cross-sectional view (left) and top view (right). Reproduced from Hess, C. Highly Dispersed
Vanadium-Oxide Catalysts. In Nanostructured catalysts: Selective Oxidations; Hess, C., Schlogl, R., Eds.; RSC: Cambridge, 2011, Chapter 12;
pp 299325, with permission from the Royal Society of Chemistry.

of silica MCM-41.10 In the following, the discussion will be Hydrothermal stability is of particular importance regard-
focused on the (post-synthesis) modifications of ordered meso- ing catalytic applications. As compared to mesoporous solids,
porous and microporous materials relevant for their use as zeolites possess excellent hydrothermal stability.25 The hydro-
catalysts. To this end, important aspects constitute their hydro- thermal properties of important zeolite types such as ZSM-5
thermal, thermal, and mechanical stability, as well as changes in (MFI), mordenite (MOR), Y in dealuminated modification
the surface functionality to either facilitate the introduction of (FAU), and beta (BEA) have been reported.59 Dense-structured
active sites or to remove nonselective active sites. zeolites ZSM-5 and MOR were demonstrated to be relatively
Ordered Mesoporous and Microporous Materials with Heteroatoms 233

Hexagonal
array

Surfactant micelle Micellar rod

Silicate Calcination

MCM-41

Silicate

Figure 3 Possible mechanistic pathways for the formation of MCM-41 (1) liquid crystal phase initiated and (2) silicate anion initiated.
Reproduced from Beck, J. S.; Vartuli, J. C.; Roth, W. J.; Leonowicz, M. E.; Kresge, C. T.; Schmitt, K. D.; Chu, C. T. W.; Olson, D. H.; Sheppard, E. W.;
McCullen, S. B.; Higgins, J. B.; Schlenker, J. L. J. Am. Chem. Soc. 1992, 114, 1083410843, with permission from the American Chemical Society.

stable under treatment for 72 h at temperatures up to 513 K, and the silica precursor; however, hydrothermal stability is
losing a maximum of 20% of their crystallinity. In contrast, influenced by the wall thickness, the degree of polymerization,
open-structured zeolites BEA and FAU show stronger degrada- as well as the pore structure. Among the ordered mesoporous
tion, with up to 80% loss of crystallinity. Besides, it is known solids studied, SBA-15 shows the highest hydrothermal stability,
that framework aluminum can be removed from the zeolite followed by MCM-48 and PCH. Regarding mechanical stability,
lattice in the presence of steam, forming extra-framework alumi- only slight differences between ordered mesoporous materials
num species.8,6062 With increasing Al content, zeolites become were observed: while SBA-15 showed minor degradation at
more affected by steaming.63 Dealumination by steaming under 296 MPa, essentially, all materials collapsed at a pelletizing
well-defined conditions may generate mesoporosity in the crys- pressure of 450 MPa.82 In comparison, zeolites exhibit superior
tallites, enhancing the accessibility of larger molecules. The ben- mechanical stability due to their large porosity and the presence
eficial effects of such a post-synthesis modification on catalytic of a stabilizing crystal stucture.88,89
activity were demonstrated, for example, for the cracking of gas The limited hydrothermal stability of ordered mesoporous
oil over Y zeolite.64 An improvement in catalytic properties as materials results from the hydrolysis of SiOSi linkages within
induced by the presence of extra-framework aluminum species the relatively thin amorphous silica walls. To further improve the
has also been observed after the introduction of rare-earth cat- hydrothermal stability, various approaches have been pursued,
ions such as La3.65,66 An increase in the hydrothermal stability including post-synthesis modifications by silylation,9092 surface
by the addition of La was reported also for Cu or Co exchanged coating with zeolite nanoclusters,93,94 introduction of additional
ZSM-5 used for NO reduction of hydrocarbons.67,68 Very Si87 or heteroatoms such as Al,9597 Ti,98,99 and V,92 formation of
recently, the hydrothermal stability of Fe/BEA zeolites was internal porous plugs,100 repeated pH adjustment,101 and/or
enhanced by ion-exchange of rare-earth metals with radii of addition of inorganic and organic salts during the hydrothermal
1.051.15 A.69 synthesis,102104 or the incorporation of heteroatoms into the
Dealumination may also be employed to remove non- framework, such as Al,105107 Ti,105,108,109 and V.110
selective sites on the external surface of zeolites by treatment It has been shown that the modification of the silica surface
with bulky acids (e.g., oxalic acid) or complexing agents (e.g., by complete111 or partial92 hydrophobization using silylation
EDTA), by selective coking, or by chemical vapor deposition is an effective means to increase the hydrothermal stability
(CVD) of silica.53 Modification using CVD has been applied to of ordered mesoporous solids by suppressing the attack of
medium-pore zeolites to control the size of the pore openings water. Interestingly, the modification by silylation can be
besides decreasing the number of nonselective external extended by introducing a catalytic functionality into a previ-
sites.70,71 Post-synthesis modification of the internal surface of ously hydrophobized mesoporous material. This has been
pure silica MFI zeolite can be achieved by using methanol or demonstrated for the preparation of vanadium containing
larger alcohols, such as butanol and hexanol.7275 Reducing the MCM-48 catalysts.92,112 First, the isolated silanol groups of
hydrophilicity of Ti-containing micro- and mesoporous mate- MCM-48 are reacted with dimethyldichlorosilane. As a result,
rials by silylation was shown to improve the selectivity of olefin the surface is composed of 20% bidentate species ((SiO)2Si
epoxidation by preventing the ring opening of the epoxide.76,77 (CH3)2, which are completely inert toward further reaction)
The thermal, hydrothermal, and mechanical stabilities of and 80% monodentate species (SiOSi(CH3)2Cl). Hydrolysis
ordered mesoporous materials such as MCM-41, MCM-48, leads to the formation of SiOSi(CH3)2OH containing hy-
HMS, FSM-16 (folded-sheet mesoporous material),78,79 PCH droxy groups, which allow for secondary anchoring of a vana-
(porous clay heterostructure),80 and SBA-15 have been the sub- dium precursor.
ject of a number of studies.8187 Table 1 summarizes the results Besides the concentration of silanol groups, the structural
on the thermal and hydrothermal stability obtained by Cassiers stability of mesoporous silicas is related to the wall thickness
et al.82 Thermal stability depends strongly on the wall thickness (see Table 1) and the local order of the amorphous silica walls.
234 Ordered Mesoporous and Microporous Materials with Heteroatoms

Table 1 Effect of thermal and hydrothermal treatments on the surface area and primary volume of mesoporous materials

Wall Surface area (m2 g1) Pore volume (cm3 g1)


thickness
(nm)
550  C 850  C 400  C, 100  C, 100 vol%, 550  C 850  C 400  C, 100  C, 100 vol%,
30 vol%, relative humidity, 30 vol%, relative humidity,
steam, 120 h 16 h steam, 120 h 16 h
c
MCM-41 (T)a 0.97 1128 403b 1019 145 0.95 0.26b 0.47
c
MCM-41(FS)a 1.10 1027 795 864 106 0.92 0.53 0.58
a a
MCM-48 (T)a 0.93 1433 108b 1318 197 1.14 0.93
a
MCM-48 (FS)a 0.94 1319 1094 1130 168 1.22 0.74 0.94
a a
HMS 1.07 1021 213b 830 228 0.81 0.48
a
FSM-16 0.99 1172 476 789 67 0.78 0.20 0.36
d d
KIT-1 1.07 1059 967 974 0.88 0.68 0.78
d
PCH 899 441 728 335 0.50 0.25 0.43
SBA-15 2.97 632 446b 500 281 0.63 0.48b 0.55 0.47
a
Prepared from TEOS (T) or fumed silica (FS) as a silica source.
b
Data from 750  C.
c
No capillary condensation step was observed in the N2 isotherm.
d
Not measured.
Source: Taguchi, A.; Schuth, F. Mesopor. Micropor. Mater. 2005, 77, 145; Cassiers, K.; Linssen, T.; Mathieu, M.; Benjelloun, M.; Schrijnemakers, K.; Van Der Voort; P.; Cool, P.;
Vansant, E. F. Chem. Mater. 2002, 14, 23172324, with permission from Elsevier.

To this end, an increased stability has been demonstrated for OH


thicker-walled mesoporous silicas prepared by using long crystal- Si OH Si O
Si(CH2)3NH3+Cl-
lization times,113 high-temperature calcination,114,115 or hydro- Si OH Si O
OH 1. (H3CO)3Si(CH2)3NH2 Si O Si(CH2)3NH3+Cl-
thermal restructuring of as-synthesized materials.116118 In Si
comparison to other ordered silicas, SBA-15 exhibits a high intrin- Si OH 2. HCl Si O
O
sic hydrothermal stability, which was found to be further Si OH Si O
Si(CH2)3NH3+Cl-
improved by the presence of internal porous plugs100 or hetero- Si OH Si O
atoms such as Al, Ti, and V.98,119121 However, regarding catalytic Figure 4 Schematic representation of post-synthetic surface
applications, it would be desirable to develop integrated synthesis functionalization to increase the stability of mesoporous silica SBA-15.
routes, which allow for a stability increase of SBA-15 on the one See text for details. Reproduced from Herbert, R.; Wang, D.;
hand and for controlled introduction of catalytic functionality on Schomacker, R.; Schlogl, R.; Hess, C. ChemPhysChem, 2009, 10,
the other. Recently, we were able to show that the hydrothermal, 23302233, with permission from John Wiley and Sons.
thermal, and mechanical stabilities of SBA-15 can be significantly
increased by post-synthesis surface functionalization, avoiding
pore blockage or heteroatom incorporation,87 followed by functionalized with heteroatoms such as Al126 and Ti.127129
the introduction of vanadium, as discussed in more detail Regarding Ti-containing PMOs, it has been demonstrated that
below.45 Surface functionalization consists of grafting using 3- the hydrophobicity was directly correlated with their catalytic
aminopropyltrimethoxysilane (APTMS) and the subsequent reac- performance in epoxidation. Recently, internal hydrophobization
tion of the amino groups with HCl in aqueous solution, as shown by the incorporation of organic groups within the silica frame-
schematically in Figure 4. Further steps involve an ion-exchange work was combined with external hydrophobization using silyla-
process and the removal of the organic moieties by calcination.45 tion to further improve the catalytic properties of Ti-containing
The increase in stability may be explained by a smoothening of materials for epoxidation reactions.130
the rough surface of SBA-15 by the introduction of additional Si Alternatively, the polarity of the external and internal sur-
atoms (from APTMS), resulting in a corona with higher density. faces can be controlled by stepwise post-synthesis functionali-
The above examples have shown that the incorporation of zation. Following this approach, first, the external surface of
organic groups by the grafting of, for example, alkylchloro- or the material is modified while the surfactant is still inside the
aminoalkylalkoxysilanes provides an effective means for property pores. Then, the surfactant is removed from the porous matrix
modification of ordered mesoporous solids. Alternatively, peri- and the internal surface can be functionalized.130,131
odic mesoporous organosilicas (PMOs) have been prepared by
the co-condensation of silica- and organosilica precursors, as well
as the direct condensation of bissilanes. The preparation and 7.10.3 Introduction of Heteroatoms Strategies
characterization of PMOs have been the subject of a number of
reviews; see, for example, the work of Van Der Voort et al.,44 To provide porous solids with specific catalytic properties, het-
Hoffmann et al.,122,123 Hunks and Ozin,124 and Slowing et al.125 eroatoms are introduced either in the walls or on the internal
For catalytic applications, ethane-based PMOs have been surface of the porous matrix. For the introduction of heteroatoms
Ordered Mesoporous and Microporous Materials with Heteroatoms 235

in ordered mesoporous and microporous materials, a variety of molecular designed dispersion (MDD),154156 template-ion
different strategies have been developed.27,132 By far the most exchange,157 grafting/ion exchange,45,152,158,159 and atomic
frequently applied strategies are based on direct synthesis and layer deposition (ALD).160
post-synthetic modification, as illustrated in Figure 5 for meso- An important parameter in the post-synthesis modification
porous (silica) materials.27 Other more recent approaches of ordered mesoporous silicas is the OH density, as silanol
include the use of PMOs44 or functional templates.43 There are groups represent the anchoring site for many metal or metal-
a number of transition metals, such as Ti, V, Mo, Fe, and Cu, oxide species, as well as silanes commonly used as a platform for
which are of major interest as heteroatoms in porous solids for further functionalization. Furthermore, the OH density might
selective oxidation catalysis.5,25,27,133,134 In the following discus- influence surface properties such as the hydrophobicity but also
sion, emphasis will be put on the preparation, characterization, catalytic properties, as it determines the podality of grafted metal
and catalytic properties of vanadium and molybdenum contain- or metal-oxide centers. Previously, a fully hydroxylated silica
ing zeolite- and ordered mesoporous silica-based catalysts for surface of conventional silica was reported to have an OH density
selective gas-phase oxidation reactions. of 4.25.7 OH nm2.162,163 This value was claimed to be inde-
Regarding microporous solids such as zeolites, the introduc- pendent of the origin and characteristics of the sample, that is,
tion of heteroatoms, for example, vanadium, can be achieved by the specific surface area, type of pores, pore size distribution. As
direct (hydrothermal) synthesis135138 and post-synthetic mod- compared to conventional silica, ordered mesoporous silicas
ification, including solid-state reaction,139,140 wet impregna- such as MCM-41, MCM-48, and SBA-15 have been shown to
tion,140142 CVD,143 ion exchange,144 and approaches via exhibit lower density values, ranging between 1.4 and 3.7
dealuminated zeolites.145 To change the properties of zeolites, OH nm2.164,165 Such behavior may be explained by their
it is common to incorporate heteroatoms by substituting metal higher order, resulting in a more condensed surface with less
ions in the crystalline framework (isomorphic substitution), silanol groups. Using FT-IR spectroscopy, the OH density in
leading to the formation of defined sites.132 On the other hand, MCM-48 was determined as 1.41.9 OH nm2.164 To this end,
ordered mesoporous silicas possess amorphous walls. Thus, for increasing pore diameter (and, thus, decreasing curvature),
while heteroatoms have been incorporated in the framework an increase in the silanol density was observed.164 On the basis
by direct synthesis,146 the substitution of framework silicon of solid-state NMR studies on ordered mesoporous silicas, sila-
atoms may result in the formation of a mixture of sites with nol density values of 2.53 and 3.7 OH nm2 were obtained
different local environments. With respect to ordered meso- for MCM-41 and SBA-15, respectively.165,166 For MCM-41 and
porous silica materials, it has turned out to be more attractive SBA-15 pretreated at 200  C in vacuum, lower values of 1.7 and
to use their large internal surface area for anchoring metals 1.0 OH nm2 were determined by NMR quantification of the
or metal-oxide species, most frequently via surface silanol amount of toluene formed by reaction with Mg(CH2Ph)2.167 For
groups. To this end, for the introduction of foreign atoms such conventional silica, such density values were obtained only at
as vanadium in ordered mesoporous silica materials, a variety of higher pretreatment temperatures, that is, 500  C or higher.162
post-synthetic approaches have been used, including wet impreg- Besides the value of the OH density, the local arrangement of
nation,147150 incipient wetness impregnation,151,152 CVD,153 OH groups might have an influence on surface properties such

Direct synthesis or post-synthesis

Ion
Substitution M+ exchange
grafting L Silylation Enzyme
M E encapsulation
L Nano-
Immobilization particle
Non-silica material
Organicinorganic
Surface coating hybrid framework

Mesoporous materials High surface area (1000 m2 g-1)


(MCM-41, -48, SBA-15, etc.) narrow pore size distribution
thermal stability

Figure 5 Schematic sketch of the various methods for the functionalization of mesoporous materials. Reproduced from Taguchi, A.; Schuth, F.
Mesopor. Micropor. Mater. 2005, 77, 145, with permission from Elsevier.
236 Ordered Mesoporous and Microporous Materials with Heteroatoms

as hydrophilicity and roughness. In fact, an inhomogeneous symmetry.174,175 For the a species, a hydroxylated
distribution of surface OH groups has been reported for MCM- (SiO)2(HO)V]O site and for the b and g species, non-
41.81,168 Based on EPR data using TEMPO probes on the surfac- hydroxylated (SiO)3V]O sites were proposed. A higher degree
tant head groups, it was shown that, in a hexagonal section of of homogeneity of framework sites may be expected by apply-
MCM-41, the flat sides exhibit a higher degree of hydrophilicity ing the above strategy to ZSM-5 zeolites, exhibiting a substan-
than the more condensed zones around the pore corners, cov- tial chemical uniformity of sites.173 On the other hand,
ering nearly 5 A at each side of the corner, independent of the vanadium containing ZSM-5 zeolites with uniform sites have
size of the pore. In addition, comparing the nature of the inner been prepared via the reaction of VOCl3 vapor with acidic OH
surface among HMSs, SBA-15 was found to exhibit a significant groups in H-ZSM-5.154,176 The structure of the grafted V5 oxo
amount of geminal Si(OH)2 groups in contrast to MCM-41.166 species was investigated in detail using Raman, IR, NMR, and
The Si(OH)2 groups have been associated with surface defects, x-ray absorption spectroscopy, revealing the presence of (VO2)
indicating a more irregular, that is, rougher, inner surface of monomers and, starting at V/Al > 0.5, also V2O42 dimers.176
SBA-15 as compared to that of MCM-41. Such a material may Vanadium containing ordered mesoporous silicas is mostly
contain surface OH groups close enough for interaction, prepared by post-synthesis modification via silanol groups as
although attached to more distant silicon atoms. anchoring sites.147161 It has been demonstrated that the large
The introduction of vanadium in ordered mesopor- surface area provided by ordered mesoporous silicas enables the
ous45,169,170 and microporous169173 materials has been cov- introduction of a high density of dispersed vanadium centers of
ered in previous reviews. In the following, besides discussing up to 2.3 V per square nanometer.15 With respect to catalytic
more recent synthetic strategies, advances in the characteriza- applications, it would be highly desirable to develop strategies
tion of the introduced functionality will be highlighted. The allowing for the preparation of materials with both increased
incorporation of heteroatoms in microporous solids by (hydro)thermal stability and a large number of uniform active
substituting metal ions in the crystalline framework offers a sites. As discussed in the following, such strategies have been
possibility for the formation of defined active sites. There is employed for the synthesis of vanadium containing MCM-
agreement in the literature that only small amounts of 4892,112 and SBA-15 catalysts.45,87 Regarding vanadium contain-
vanadium species (1 wt%) can be incorporated into the ing MCM-48, first, silylation using dimethyldichlorosilane leads
framework using direct hydrothermal synthesis.69,172 As an to a hydrophobization and, thus, stability increase of the meso-
alternative, a two-step post-synthesis strategy has been porous matrix (see Section 7.10.2). After hydrolysis, part of the
proposed145,142 and applied to the preparation of vanadium surface is composed of SiOSi(CH3)2OH. Residual hydroxy
containing dealuminated BEA zeolite with a content of V groups are then used for the grafting of vanadium oxide surface
(exclusively in the framework position) of 2.05 wt% (see species by MDD of VO(acac)2. Using this approach, MCM-48-
Figure 6).145 In the first step of this approach, BEA zeolite is supported vanadium oxide catalysts with a vanadium density of
dealuminated by treatment with nitric acid solution. This 0.67 V per square nanometer were reported, which contain dis-
results in the formation of vacant T sites, which are occupied persed tetrahedral vanadium oxide surface species with one
with vanadium from an aqueous solution of NH4VO3 in the vanadyl V]O bond. Recently, we have demonstrated that
second step. Detailed characterization by a combination of IR, SBA-15-supported vanadium oxide with increased stability and
x-ray absorption, diffuse reflectance UVVis, 51V NMR, and a large density of dispersed vanadium oxide species (2.3 V per
photoluminescence spectroscopy172,173 has revealed the pres- square nanometer) are accessible by controlled surface func-
ence of isolated distorted tetrahedral V5 framework species tionalization, including grafting and ion exchange steps.87,45
possessing one vanadyl V]O bond. In particular, by the use of To illustrate this strategy, Figure 7 shows a series of visible
photoluminescence spectroscopy, three vanadium species with (532 nm) Raman spectra obtained during the synthesis of
different degrees of distortion (a < b < g) were identified, 2.7 wt% V/SBA-15 (0.7 V per square nanometer).159 As the
changing from a symmetry close to Td (a) to C3v (g) first step, an organic framework is formed by the reaction of

HNO3 NH4VO3

AI V
b b b

H
H Si Si Si
Si Si O
Si O O
H O O
O O
H V
AI H
O
O O O O Si
O Si Si Si
Si Si H

Figure 6 Two-step synthesis method for the incorporation of vanadium in microporous materials such as zeolite SiBEA. Reproduced from Dzwigaj, S.;
Che, M. Catal. Today, 2011, 169, 232241, with permission from Elsevier.
Ordered Mesoporous and Microporous Materials with Heteroatoms 237

APTMS with silanol groups, followed by protonation of the distribution of surface vanadium oxide within the pores of the
amino groups using aqueous HCl solution (see Figures 4 and mesoporous matrix. For further characterization of the disper-
7(b)). Next, vanadium is introduced in the mesoporous matrix sion of vanadium containing mesoporous SBA-15 catalysts, XPS
by anion exchange of chloride by decavanadate (see Figure 7(c)). was employed, partly in combination with visible Raman spec-
As a result, the intact decavanadate precursor is electrostati- troscopy and UVVis spectroscopy.152,179181 Recently, by using
cally bound within the pores in a prearranged geometry (see XPS, it has been shown that the vanadium oxide dispersion is
Figure 7(d)). This is considered to be a crucial pre-step regarding influenced by the synthesis method.152 In particular, grafting/
the formation of homogeneously distributed surface vanadium ion exchange leads to less oligomerized species, that is, a higher
oxide species by the thermolysis of decavanadate accompanied dispersion than incipient wetness impregnation. Figure 8 illus-
by removal of the organic moieties. During dehydration, SBA-15- trates the possible structural motifs for (dehydrated) surface
supported vanadium oxide (see Figure 7(e)) transforms into a vanadium oxide species supported on mesoporous silica con-
distorted tetrahedral (VO4) structure containing one short V]O taining a distorted tetrahedral (VO4) structure with one short
bond (see Figure 7(f)). vanadyl V]O bond. Recent findings from IR,182 UVVis, and
For characterization of the structure and dispersion of surface x-ray absorption spectroscopy (EXAFS, NEXAFS)181,182 have pro-
vanadium oxide species in ordered mesoporous silicas, various vided evidence for the presence of VOV containing vanadium
techniques such as IR, Raman, UVVis, 51V NMR, EPR, x-ray oxide species such as dimers (n 1) and/or oligomers (n > 1).
absorption, and x-ray photoelectron spectroscopy (XPS) have Detailed analysis of visible Raman spectra reveals two vanadyl
been applied. Visible Raman spectroscopy is known to be a bands at 1027 and 1040 cm1, which have been assigned to
very sensitive indicator for the presence of (micro)crystalline hydroxylated and non-hydroxylated vanadium species,
V2O5 (see Figure 7(g)). Thus, monitoring the onset of V2O5 respectively.152 In the case of SBA-15-supported dispersed
formation in a loading-dependent series of samples allows for vanadium oxide, an intensity ratio I1027/I1040 of 0.8 was
an estimate of the maximum dispersion of surface vanadium observed, indicating the presence of smaller oligomers (e.g.,
oxide species. Using the grafting/ion exchange strategy outlined n 1, 2, 3). While the presence of monomeric species cannot
above, the maximum experimental dispersion of SBA-15- be excluded, also, circular structures, for example, tetramers as
supported vanadium oxide species is reached at about 7.2 wt% well as linkages of vanadium centers via two VOV bridges, are
V (2.3 V per square nanometer).45 Previously, a comparable feasible. In particular, the tetrameric ring structure has been
level of dispersion has been achieved on conventional silicas by considered a perfect active site model, as it can supply the four
ALD177 or multiple incipient wetness impregnation.178 The high necessary redox equivalents (electrons) for the activation
degree of dispersion underlines the presence of a homogeneous of molecular oxygen in a full catalytic cycle, for example, for
the oxidative dehydrogenation (ODH) of propane,185 assuming
that vanadium sites change their redox state by only one
998 formal unit.186
707
g 487 532 0.1 Besides vanadium, molybdenum is an important component
of many catalysts for selective gas-phase oxidation reactions. The
f 478
1040 incorporation of large molybdenum ions in microporous solids
is hindered by their rigid framework structure, as in the case of
ZSM-5.187 On the other hand, using post-synthetic modification,
Raman intensity (a.u.)

520 707 998 1021 Mo/H-ZSM-5 catalysts were prepared by slurry or incipient wet-
e
ness impregnation of H-ZSM-5 with ammonium heptamolyb-
date (AHM), followed by treatment in air188191 or by solid-
939 991
d 1040 state reaction between MoO3 and H-ZSM-5.192,193 The latter
strategy was reported to yield dimeric tetrahedrally coordinated
592 960 991 molybdenum oxides (Mo2O5)2 species within the zeolite cavi-
c 826
ties, interacting with two cation-exchange sites. Molybdenum
has been introduced in mesoporous materials using direct syn-
b 480 940 1040
thesis, for example, by the co-condensation of tetraethylorthosi-
977 licate and AHM,187,194 Mo(OiPr)5,195 or oxide-peroxide
a 485

O O
400 500 600 700 800 900 1000 1100
Raman shift (cm-1) V V
HO O OH
Figure 7 Raman spectra during the synthesis of 2.7 wt% V/SBA-15
O O
(0.7 V per square nanometer) showing the low-frequency region of (a) Si Si
SBA-15, (b) APTMS-SBA-15, (c) butyl ammonium decavanadate (deca),
n
(d) deca-SBA-15, (e) 2.7 wt% V/SBA-15 under ambient conditions, (f)
dehydrated 2.7 wt% V/SBA-15, and (g) crystalline V2O5. The spectra are Figure 8 Structural motifs of surface vanadium oxide supported by
offset for clarity. Reproduced from Hess, C.; Wild, U.; Schlogl, R. mesoporous silica such as SBA-15. Reproduced from Chlosta, R.;
Micropor. Mesopor. Mater. 2006, 95, 339349, with permission from Tzolova-Muller, G.; Schlogl, R.; Hess, C. Catal. Sci. Technol. 2011, 1,
Elsevier. 11751181, with permission from the Royal Society of Chemistry.
238 Ordered Mesoporous and Microporous Materials with Heteroatoms

species,196 as well as various post-synthetic strategies, such as encapsulation of nano-sized clusters, for example, molybdenum
impregnation using AHM,197199 thermal spreading of oxide clusters inside mesoporous silica matrices.209
MoO3,200 sonochemical decomposition of Mo(CO)6 in organic Ordered transition metal oxides containing vanadium or
solvents,201 or grafting/ion exchange using AHM.202 As an exam- molybdenum either as bulk constituent or heteroatoms are
ple, for catalyst samples prepared by direct synthesis, silica promising materials for catalytic applications because of their
MCM-41 containing up to 4 wt% Mo was characterized by high surface areas, pore structure, and flexibility regarding surface
XRD, UVVis, photoluminescence, and x-ray absorption composition and wall structure (amorphous, crystalline).210,211
spectroscopy.187 Three different types of framework molybde- Besides, their internal surfaces allow for further post-synthetic
num oxide species were identified: highly dispersed tetra- modification as described above. A controlled removal of the
coordinated monomeric molybdate, tetra-coordinated dimeric surfactant is often essential to avoid collapse of the mesoporous
and/or oligomeric molybdate, as well as hexa-coordinated poly- matrix. Thermally stable mesoporous titania (350 m2 g1) was
meric molybdate; the monomeric species was reported to be prepared by evaporation-induced self-assembly (EISA), followed
dominant at low loadings (1 wt% Mo), whereas the latter spe- by ammonia treatment to increase thermal stability.212 Subse-
cies was observed only at higher loadings (4 wt% Mo). Using quently, using MDD, vanadium oxide was deposited with a
a strategy based on the thermal spreading of MoO3, molyb- maximum density of 0.7 V per square nanometer. A variety of
denum oxide was supported on mesoporous silicas MCM-41, mesostructured binary and mixed metal oxides such as V2O5,
MCM-48, and SBA-15.203 Such catalysts showed an increase in MoO3, VPO, VMg oxide, and VNb oxide have been prepared
the dispersion in the order of SBA-15 < MCM-48< MCM-41.203 by self-assembly strategies.210 However, only a few thermally
Post-synthetic impregnation has been a common strategy to stable materials have been reported so far, for example, mesopor-
introduce molybdenum in silica SBA-15.197199 At low loadings ous VMg oxide213 and VNb oxide.214
(1.0 Mo nm2), dispersed-surface molybdenum oxide species
have been observed,197 whereas, in some cases, also, the presence
of crystalline MoO3 has been reported.195 The detailed structure 7.10.4 Catalytic Applications
of silica-supported (dispersed) molybdenum oxide has been a
matter of discussion in the literature. Important aspects of this A major challenge in catalysis is the rational synthesis, that is,
discussion concern (i) the connectivity of the molybdenum oxide the design of active sites allowing for controlled activity and
centers related to the question as to whether monomeric or selectivity. Ordered mesoporous and microporous solids with
oligomeric centers or a mixture of both are present and (ii) details their uniform channels and potential to vary various properties
of the monomeric/oligomeric structure related to the question as (in part) independently offer a promising materials base to
to whether the molybdenum oxide species have a square pyrami- achieve this goal. For the same reasons, both types of materials
dal structure (monooxo) or a tetrahedral structure (monooxo or can serve as excellent model systems. In the following, exam-
dioxo).202 Recently, the grafting/ion exchange approach outlined ples will be given for the catalytic application of vanadium and
above has been successfully applied to the preparation of molyb- molybdenum containing ordered mesoporous and micropo-
denum containing silica SBA-15.202 This strategy opens the pos- rous solids in selective gas-phase oxidation reactions. These
sibility to anchor high loadings (3.5 Mo nm2) of exclusively include the selective oxidation of methanol to formaldehyde
dispersed molybdenum oxide on the surface of the mesoporous (FA), the selective oxidation of methane to FA, and the ODH
matrix. Using Raman, UVVis, IR, and x-ray absorption spectros- of propane.
copy, new insights into the structure of the dispersed molybde- The selective oxidation of methanol to FA has been com-
num oxide were obtained204,205 as (i) both isolated and monly used as a probe reaction to study the types of active sites
connected, that is, MoOMo-containing, dispersed-surface present (redox, basic, and acidic). Redox sites are responsible
molybdenum oxide species were identified even at low loadings for the formation of FA, methyl formate, and dimethoxy meth-
(1.0 Mo nm2) and (ii) tetrahedral and octahedral units with a ane, whereas acidic and basic sites give rise to dimethyl ether
ratio of about 3:1 were observed. Current activities focus on the and carbon oxides. Table 2 summarizes the literature results on
structural dynamics of dispersed molybdenum oxide (monooxo the catalytic performance of vanadium containing ordered
vs. dioxo), as discussed later (see Section 7.10.4). mesoporous and microporous materials in the selective oxida-
Other strategies for the introduction of heteroatoms tion of methanol to FA. Catalysts were prepared by direct
such as vanadium and molybdenum in ordered mesoporous synthesis (direct) and post-synthetic grafting/ion exchange
silicas include the thermolysis of single-source molecular (ion-ex), dealumination/impregnation (post), and MDD. The
precursors.206,207 This approach is based on the grafting of catalysts possess vanadium sites either incorporated in the
oxygen-rich metal siloxide complexes, for example, OV[OSi framework, as in the case of the microporous materials
(OtBu)3]3, onto a silica surface and subsequent low-temperature VAPO-5, VSiBEA, and V-silicalite, or as supported vanadium
calcination to remove the remaining hydrocarbon groups. oxide surface species, as in the case of mesoporous samples.
Another strategy with the potential to produce single-site cata- With respect to FA selectivities, some differences are observed.
lysts is the incorporation of heteroatoms in the framework of Whereas the pure silica catalyst V-silicalite behaves largely as
PMOs. As an example, vanadium containing ethane-PMOs were supported systems showing rather high FA selectivity, the other
successfully prepared by the direct condensation of 1,4-bis- microporous materials (containing foreign atoms, e.g., Al)
(triethoxysilyl)ethane (BTEE) in the presence of vanadyl show only moderate FA selectivities, which increase as the
sulfate.208 While the above discussion focused on the introduc- vanadium content is increased.216 In the case of VSiBEA, the
tion of atoms and highly dispersed oxidic species, it is worth increase in FA selectivity has been associated with the presence
mentioning that strategies have also been developed for the of pseudo-tetrahedral hydroxylated (SiO)2(OH)V]O species,
Ordered Mesoporous and Microporous Materials with Heteroatoms 239

Table 2 Performance of vanadium containing mesoporous and microporous catalysts in the selective oxidation of methanol to formaldehyde
(for details, see text)

Porous matrix Prep. V (mmol g1) V (nm2) T ( C) CH3OH/O2/He m (g) X(MeOH) S(FA) Y(FA) References
(ml min1) (%) (%) (%)
b
APO-5 Direct 200 6.6/3.3/23.1c 0.2 10.2 69.2 7.1 132
SBA-15 Ion-ex. 0.45 0.6 230 3/7/1990 0.2 3.2 96.3 3.1 215
d
VSiBEA Post 0.4 250 0.04 2.4 56 1.3 216
d
VSiBEA Post 0.92 250 0.04 5.4 63 3.4 216
MCM-48 mod.a MDD 1.2 0.67 300 3.2/6.4/70.4 0.2 48 21 10.1 112
MCM-48 MDD 1.4 0.75 300 3.2/6.4/70.4 0.2 24 60 14.4 154
SBA-15 Ion-ex. 1.4 2.3 300 3/7/1990 0.2 7.8 95.8 7.5 215
MCM-41 Direct 0.22 350 5/5/90e 47.7 90.3 43.1 144
SBA-15 Ion-ex. 0.45 0.6 350 3/7/1990 0.2 15.7 94 14.8 217
MCM-48 mod.a MDD 1.2 0.67 350 3.2/6.4/70.4 0.2 80 44 35.2 112
MCM-48 MDD 1.4 0.75 350 3.2/6.4/70.4 0.2 38 85 32.3 154
SBA-15 Ion-ex. 1.4 2.3 350 3/7/1990 0.2 39 93.3 36.4 217
V-silicalite Direct 0.17 380 3/6.5/40.5 1545  103 12.9 87 11.2 218
MCM-48 MDD 0.2 0.1 400 3.2/6.4/70.4 0.2 31 98.1 30.4 154
MCM-48 MDD 0.4 0.2 400 3.2/6.4/70.4 0.2 60.9 94.7 57.7 154
MCM-48 MDD 0.7 0.31 400 3.2/6.4/70.4 0.2 75 92.8 69.6 154
SBA-15 Ion-ex. 0.45 0.6 400 3/7/1990 0.2 49 91.3 44.7 215
MCM-48 mod.a MDD 1.2 0.67 400 3.2/6.4/70.4 0.2 84 58 48.7 195
MCM-48 MDD 1.4 0.75 400 3.2/6.4/70.4 0.2 55 85 46.8 154
SBA-15 Ion-ex. 1.4 2.3 400 3/7/1990 0.2 86.7 83.2 72.1 215
a
Silica MCM-48 was modified via reaction with dimethyldichlorosilane. Subsequently, VO(acac)2 was grafted on the silylated surface. Finally, the material was calcined at 450  C.
b
The V/Al/P ratio was reported as 1/20.5/20.1.
c
Ar was used as an inert gas instead of He.
d
A CH3OH/O2 molar ratio of 2 and a total flow rate of 40 ml min1, but no flow rates for methanol and oxygen were reported.
e
No total flow rate was reported.

exhibiting moderate nucleophilicity.216 For microporous VSi- titanium has been shown to markedly increase the activity for
BEA containing vanadium exclusively in the framework posi- acetaldehyde formation and to change the product distribution.
tions, a maximum V content of 2.05 wt% was achieved; for Thus, at higher temperatures (>550 K), acetic acid was observed
higher V contents (4.7 wt%), the amount of (SiO)2(OH)V]O for catalysts containing a TiO2 phase. This behavior has been
species increased; however, also, extra-framework V with octa- explained by further oxidation of acetaldehyde over very active
hedral coordination was observed. Mesoporous silicas with redox centers present on the VxOyTiO2 phase.219
their high specific surface areas allow for grafting a large num- Silica-supported vanadium and molybdenum oxides
ber of active sites onto the surface. In fact, the use of mesopor- have been reported to be among the most active and selective
ous catalysts can give higher FA yields as compared to catalysts catalysts for the partial oxidation of methane toward
based on conventional silicas for the same vanadium loading. oxygenates.220 A few studies have addressed the catalytic per-
As discussed previously,15,45 this behavior can be attributed to formance of vanadium and molybdenum containing ordered
the higher dispersion of vanadium oxide species on mesopor- mesoporous materials in the selective oxidation of methane to
ous supports. Regarding catalyst stability, it should be men- FA.146,147,206,221223 In general, mesoporous silica-based cata-
tioned that, particularly at higher loadings, supported catalysts lysts showed a superior performance in methane oxidation
show a significant loss of vanadium during methanol oxida- compared to catalysts using conventional silica as the support
tion. Thus, while mesoporous materials allow for the accom- material. This behavior was attributed to the presence of highly
modation of significantly larger densities of active sites, these dispersed and isolated vanadium and molybdenum species
supported sites are less stable than the framework positions in favoring FA formation. For MCM-41-supported vanadium
microporous catalysts. oxide catalysts (2.8 wt% V) prepared by impregnation, an FA
The presence of titanium influences the reactivity behavior of productivity of 2255 g kg1 h1 at 622  C and a GHSV of
vanadium containing ordered mesoporous and microporous 280 000 l kg h1 were reported.146 The presence of steam was
catalysts, for example, in the selective oxidation of alcohols. In found to be beneficial for catalytic performance. The activity
the case of vanadium-substituted aluminophosphate molecular was attributed to surface VVOx species carrying one vanadyl V]
sieve VAPO-5, the addition of titanium (VTAPO-5; Ti:V 0.015/ O bond and at least one VOH group. For catalysts based on
0.022) strongly reduces the FA selectivity and leads to the for- SBA-15 as support (3.0 wt% V), an FA productivity of
mation of significant amounts of methyl formate and acetalde- 2790 g kg1 h1 at 625  C and a GHSV of 144 000 l kg h1
hyde, thus, opening new reaction pathways.132 To increase the were observed.221 Improvements in catalytic performance
vanadium oxide dispersion, mesoporous MCM-41 was modi- were reported for catalysts containing site-isolated vanadium
fied with TiO2 as the anchoring phase.219 Using the selective oxide species prepared by either the thermolysis of grafted
oxidation of ethanol as the probe reaction, the presence of molecular vanadium oxide precursors onto SBA-15
240 Ordered Mesoporous and Microporous Materials with Heteroatoms

(0.47 V per square nanometer)206 or the co-condensation of example, at 470  C, V-silicalite showed 80% propene selectivity
monomeric vanadium VO2(OH) 2 and TEOS in the presence of at 20% conversion. Despite these relatively high selectivities, the
C16TMABr (1.9 wt%).222 For the former catalyst, an FA pro- overall propene productivity is quite low due to the small
ductivity of 5837 g kg1 h1 at 625  C and a GHSV of number of vanadium atoms that can be incorporated in the
403 000 l kg h1 were observed. The latter catalyst exhibited framework (1 wt% V). To this end, using dealumination/
an FA productivity of 4621 g kg1 h1 at 598  C and a GHSV impregnation, microporous VSiBEA catalysts with higher
of 545 000 l kg h1. Molybdenum containing SBA-1 catalysts vanadium framework content (up to 1.44 wt% V) have been
prepared by direct synthesis (8.8 wt% Mo) and post-synthetic prepared and tested in propane ODH, showing a propene selec-
impregnation (9.0 wt% Mo) showed a significantly better cat- tivity of 60% at 8% conversion and at 470  C.235 The catalytic
alytic performance compared to molybdenum oxide impreg- activity is attributed to the presence of tetrahedral vanadium
nated on conventional silica (9.0 wt% Mo).223 For the SBA-1 species containing a V]O bond and two [(SiO)2(HO)V]O]
catalyst containing framework molybdenum, the highest FA or three [(SiO)3V]O] VOSi linkages. Regarding mesoporous
yield was observed. materials, catalysts with vanadium incorporated into the frame-
In the case of the catalytic oxidation of ethane over vana- work walls and supported catalysts have been prepared. For
dium containing silica catalysts (0.6 V per square nanome- MCM-based materials, both types of catalysts exhibit very sim-
ter) based on conventional silica, MCM-41, and silicalite, ilar catalytic behavior in propane ODH; for example, vanadium
ethylene was observed as the main product of selective containing MCM-41 catalysts (0.30.6 wt% V) tested at 550  C
oxidation.224 Based on EPR analysis after reaction, the catalysts showed 65% (55%) propene selectivity at 10% (20%)
based on conventional silica, MCM-41, and silicalite were conversion.225,226 Using N2O (instead of O2) as the oxidant,
reported to contain large aggregates, mainly small aggregated significantly higher selectivities for propene were achieved over
species, and mainly isolated (framework) species, respectively. MCM-41-supported vanadium oxide catalysts.229 For vanadium
Vanadium containing MCM-41 catalysts showed the highest oxide supported on SBA-15 (2.7 wt% V; 0.7 V per square nano-
selectivities for ODH of 50% at 500600  C. While gas-phase meter), a propene selectivity of 50% was observed at 500  C
contributions to the yield cannot be ruled out, this study and at 10% conversion (see Figure 9).232 As discussed in
suggests that catalysts accommodating small vanadium oxide Section 7.10.2, surface functionalization of mesoporous silica
aggregates may exhibit high efficiencies for the ODH of ethane. SBA-15 increases the resistance toward mechanical, thermal,
Similar conclusions were drawn from reactivity studies over and hydrothermal damage. As a result, the catalytic performance
vanadium containing MCM-41 catalysts (3.6 wt% V) prepared may be improved.87 Figure 9 shows the catalytic performance in
by direct hydrothermal synthesis and a post-synthetic propane ODH at 500  C over SBA-15-supported vanadium
approach.157 Framework vanadium showed only poor selec- oxide catalysts (2.7 wt% V; 0.7 V per square nanometer), pre-
tivity for the ODH of ethane, whereas for supported vanadium pared by incipient wetness impregnation and by the grafting/ion
oxide species, selectivities toward C2H4 of 50% (550  C) exchange procedure outlined in Section 7.10.3. Both types of
were reported. As discussed above, vanadium containing catalysts were tested before and after pressure treatment at
ZSM-5 zeolites can be prepared by the sublimation of VOCl3 752 MPa and showed a comparable catalytic performance
onto H-ZSM-5.176 Activities in ethane ODH at 400  C were before pressure treatment. However, after pressure treatment,
found to be significantly higher as compared to impregnated
ZSM-5 catalysts. The activity increase was attributed to the
80
presence of stable highly dispersed species, such as V2O42
dimers. Recently, the use of SBA-15-supported molybdenum 75
oxide for the selective oxidation of ethane was examined.199
Larger molybdenum oxide aggregates and molybdenum oxide 70
nanoparticles were found to be more active toward ethane
SC3H6 [%]

65
activation than highly dispersed molybdenum oxide species.
Acetaldehyde selectivity was highest for highly dispersed spe- 60
cies, whereas larger aggregates and nanoparticles favored FA
formation. For ethane oxidation toward FA, yields of 30% were 55
reported at 590  C and 51% conversion.199 The formation of
50
FA was postulated to result from the consecutive oxidation of
the primary product ethylene. 45
Currently, olefins are mainly obtained via steam cracking, 0 2 4 6 8 10 12
fluid catalytic cracking (FCC), and catalytic dehydrogenation. XC3H8 [%]
However, increasing demand of olefins has intensified research
activities on alternative processes, such as ODH. By now, various Figure 9 Influence of surface functionalization on catalytic
studies have addressed the catalytic performance of vanadium performance in propane ODH at 500  C over SBA-15-supported
vanadium oxide (2.7 wt% V, 0.7 V per square nanometer) before
containing ordered mesoporous45,81,148,149,157,168,225232 and
microporous81,168,233235 materials in propane ODH. For
pressure treatment: ( ) grafting/ion-exchange, () incipient wetness
impregnation; and after pressure treatment at 752 MPa with BET area
microporous materials with vanadium incorporated into the correction: () grafting/ion-exchange, () incipient wetness
framework of silicalite (V-silicalite; with MFI structure) and impregnation. Reproduced from Herbert, R.; Wang, D.; Schomacker, R.;
aluminophosphates ALPO4-5 (VAPO-5; with AFI structure), Schlogl, R.; Hess, C. ChemPhysChem 2009, 10, 23302233, with
relatively high propene selectivities were achieved233,234; for permission from John Wiley and Sons.
Ordered Mesoporous and Microporous Materials with Heteroatoms 241

the beneficial effect of surface functionalization on catalytic results on the selective oxidation of propylene at 500  C using
performance is clearly observed, for example, at a conversion silica SBA-15-supported molybdenum oxide catalysts (10.1 wt%
of 34% (see Figure 9). In this case, the structure of the sup- Mo, 2.0 Mo nm2).236 The 514-nm Raman spectra recorded
ported vanadium oxide species has been studied in great detail under nonreactive (a, c) and reactive (b) conditions are charac-
and found to consist of hydroxylated oligomers and also mono- terized by two molybdyl stretching bands at 967 and 991 cm1
mers with a distorted tetrahedral (VO4) structure containing assigned to tetrahedral dimolybdyl (dioxo) and square pyrami-
one short V]O bond (see Section 7.10.3).152,182184 The high- dal (monooxo) molybdenum oxide species, respectively. Thus,
est propene yield (24%) reported in the literature for vana- Raman spectroscopy reveals that the molybdenum oxide species
dium containing mesoporous and microporous materials was present under reaction conditions possess both dioxo and
achieved over SBA-15-supported vanadium oxide catalysts monooxo structures. More detailed analysis shows that the
(2.8 wt% V; 0.69 V per square nanometer) at 600  C;150 it structure of SBA-15-supported molybdenum oxide catalysts
should be mentioned, however, that at this temperature, the depends on temperature, gas-phase composition, and molybde-
contribution of homogeneous gas-phase processes cannot be num oxide loading.243 Such knowledge will be crucial for the
ruled out. rational synthesis of high-surface-area solids containing active
Molybdenum containing mesoporous silicas are inactive sites in a stable configuration to resist the harsh reaction condi-
in propane activation. Recently, the reactivity behavior of tions of selective gas-phase oxidation catalysis.
SBA-15-supported molybdenum oxide catalysts prepared by
grafting/ion exchange202,236 and impregnation237 was studied
in the selective oxidation of propene. Grafting/ion exchange 7.10.5 Conclusion
allows for the preparation of catalysts containing highly dis-
persed molybdenum oxide species; for example, at 450  C, Rapid development in the chemistry of porous materials enables
such a catalyst with a molybdenum content of 5.9 wt% Mo the rational synthesis of compounds with specific catalytic func-
(0.8 Mo nm2) shows propionaldehyde and acrolein selectiv- tions. As illustrated in the above discussion, controlled modifi-
ities of 53% and 10% at 3% conversion, respectively.238 In the cation of ordered mesoporous and microporous solids offers the
case of a higher-loaded catalyst (13 wt% Mo) prepared by possibility to increase the (hydro)thermal and mechanical sta-
impregnation, the presence of hexagonal MoO3 was observed bility on the one hand and to introduce catalytic functionalities
and found to be more active and selective in propene oxidation in the framework or onto the surface of the porous matrix on the
to acrolein than reference a-MoO3.237 other. In favorable cases, both modifications can be combined
A few studies addressed the selective oxidation of butane within one strategy, as demonstrated for the preparation of
using vanadium containing mesoporous catalysts.239242 vanadium containing mesoporous silica catalysts. A variety of
Vanadium containing MCM-41 catalysts (2 wt% V) prepared strategies based on the substitution of framework elements, use
by direct hydrothermal synthesis were tested in the ODH of of hybrid materials (e.g., PMOs), or anchoring of catalytic func-
isobutane at 500  C.239 At 18% conversion, isobutene selectiv- tionalities are available that can produce isolated and highly
ities of 50% were observed, besides the formation of metha- dispersed uniform catalytic sites. The detailed structure as
crolein (8%). In comparison, an MCM-41-supported well as the synthesis mechanism of such sites is nowadays
vanadium oxide prepared by a post-synthetic approach accessible using state-of-the-art spectroscopic characterization,
(1.7 wt% V) showed significantly lower isobutene selectivities as illustrated in some detail for two case studies dealing with
of 13% at 10% conversion. Using SBA-15-supported vana- the controlled introduction of vanadium heteroatoms into
dium oxide catalysts prepared by incipient wetness impregna- zeolites and mesoporous silica matrixes. Regarding vanadium
tion, the best catalytic performance in n-butane ODH at 520  C containing BEA zeolite, a two-step post-synthesis strategy is
was obtained for a catalyst with a V content of 8.96 wt% discussed, which is based on the dealumination of BEA zeolite
(1.69 V per square nanometer), showing a total dehydrogena- using nitric acid solution, resulting in the formation of vacant
tion selectivity of 27.3% at 56.1% conversion.240 Mesoporous T sites and their occupation with vanadium from an aqueous
MCM-41 and SBA-15 were also employed for the preparation solution of NH4VO3. For the controlled synthesis of mesopor-
of supported VPO catalysts for n-butane oxidation.241,242 At ous silica SBA-15-supported vanadium oxide, a multistep
400  C, maleic anhydride yields of 47% and 44% were approach has been developed, including functionalization of
reported for MCM-41- and SBA-15-based catalysts, the silica surface by grafting and further reaction of aminopro-
respectively.241 It should be mentioned, however, that at the pyltrialkoxysilanes, anion exchange of the vanadium precur-
high VPO loadings used (45%), the VPO entities were present sor, for example, decavanadate, and thermal decomposition
as nanorods inside the channels, as well as large crystallites on of the precursor material, yielding the final supported vana-
the external surface. dium oxide catalyst.
As discussed above, catalysts based on heteroatoms contain- As shown in the literature for a number of cases, the pres-
ing ordered mesoporous and microporous materials offer sev- ence of isolated and highly dispersed sites may be beneficial for
eral advantages, such as high specific surface areas, defined pore catalytic applications, for example, gas-phase selective oxida-
structures, large flexibility regarding functionalization, and the tions such as methane conversion to FA or the ODH of pro-
potential to accommodate isolated and highly dispersed active pane. In addition, controlled surface functionalization allows
sites. In situ spectroscopy under working conditions (operando for an increase in resistance toward mechanical, thermal, and
spectroscopy) is an important tool to gain insight into the hydrothermal damage, which may result in superior catalytic
structure of the active sites of mesoporous and microporous performance. The rational synthesis of improved mesoporous
catalysts.15 This is illustrated by Figure 10, which shows recent and microporous catalysts requires profound knowledge on
242 Ordered Mesoporous and Microporous Materials with Heteroatoms

1.0 a 991
b 990
c
991
0.8

Intensity (norm.)
967
0.6 968
967
0.4

0.2

0.0

700 800 900 1000 1100 1200


Raman shift [cm-1]

a b c m/z
1E-7 18
44
56
1E-8 58
60
Intensity

1E-9 72
74

1E-10

1E-11

1E-12

0 1 2 3 4 5 6
Time [h]
Figure 10 Top: in situ Raman spectra during propylene selective oxidation using SBA-15-supported molybdenum oxide (10.1 wt% Mo, 2.0 Mo nm2)
at 500  C for (a) C3H6/O2/N2 0/7/93, (b) C3H6/O2/N2 3/7/90, (c) C3H6/O2/N2 0/7/93 at a total flow rate of 90 ml min1. Spectra were normalized
to the peak at 990 cm1. Bottom: corresponding mass traces. Reproduced from Thielemann, J. P.; Hess, C. J. Catal. 2012, 288, 124126, with
permission from Elsevier.

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5.06 Mesoporous Silica
T Kimura, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya, Japan
K Kuroda, Waseda University, Tokyo, Japan
2013 Elsevier Ltd. All rights reserved.

5.06.1 Introduction 133


5.06.2 Preparation of Mesoporous Materials Using Surfactants 133
5.06.3 Structural Characterization of Mesoporous Silica 136
5.06.4 Morphological Control of Periodic Mesoporous Silica 142
5.06.5 Applications Using Periodic Mesoporous Silica 144
5.06.6 Conclusion 147
References 149

5.06.1 Introduction 5.06.2 Preparation of Mesoporous Materials


Using Surfactants
Porous materials are categorized on the basis of pore size. Meso-
porous materials possess a large number of pores ranging from 2 Initially, the preparative methods of mesoporous materials
to 50 nm in size. Periodic mesostructures of various composi- using surfactants were mainly focused on silica-based
tions, including inorganic oxides and metal phosphates, are materials.20 Periodic mesoporous materials can generally be
successfully replicated by using amphiphilic organic molecules prepared by the addition of an inorganic source to solutions
possessing a self-assembling property. It is essential for the containing surfactants. When the kind of surfactants is appro-
preparation of periodic mesoporous materials to generate the priately selected as cationic, anionic, or nonionic one, the
interactions between soluble inorganic species and amphiphilic interactions between inorganic and organic species are gener-
organic molecules.1,2 Amphiphilic organic molecules, whose ated in solutions. Mesoporous silicas with a wide variety of
hydrophilic headgroups are interacted with inorganic species, periodicities have been synthesized, and each material is
are self-assembled with gradual condensation of inorganic spe- named by using three alphabetical codes, such as FSM, MCM,
cies, being called as cooperative organization for the formation and SBA. Representative periodic mesoporous silicas are sum-
of periodic mesostructures.3,4 Materials with uniform meso- marized in Figure 2. Actual synthetic procedures should be
pores can then be prepared after the removal of surfactant referred to the contents of the original papers listed in this
assemblies. Such periodic mesoporous materials have been section.
expected as reaction vessels showing high selectivity for rela- MCM-41, MCM-48, and MCM-50 are prepared using cat-
tively large organic molecules and thus increasingly and widely ionic alkyltrimethylammonium (CnTMA) surfactants.7,8 All
investigated. the mesostructures reflect the liquid-crystal phases of CnTMA
Through the investigations on the reactions between sur- surfactants in the concentrated solutions. They are synthesized
factants and layered polysilicate, the formation of mesostruc- by mixing silica and alumina sources with aqueous solutions
tured silica and importance of surfactant assemblies on the of surfactants under basic conditions. In addition, cage-type
formation of uniform mesopores were disclosed.5,6 Mobil mesoporous silicas are generally obtained using cationic sur-
researchers reported the simple hydrothermal synthesis of factants with large headgroups, such as alkyltriethylammo-
silica-based mesoporous materials reflecting the liquid-crystal nium (CnTEA) and gemini-type diammonium surfactants,
phases of surfactants.7,8 Usefulness of the self-assembling abil- under acidic conditions.10,11 Formation of the mesostructures
ity of surfactants for the mesostructural control of materials has is interpreted by using packing parameters (g V/a0l), which is
been indicated by beautiful transmission electron microscopic calculated by using the total volume of surfactant chains (V)
(TEM) images showing periodic mesopore arrangements. and kinetic length of hydrophobic alkyl chain (l) and effective
Representative TEM images of two-dimensional (2D) hexago- area of hydrophilic headgroup (a0) of the surfactant molecules.
nal mesoporous silica (MCM-41) with different pore diame- Thus, judging from the molecular structures of surfactants
ters are shown in Figure 1. Different periodic mesostructures used, the structural ordering of formed mesoporous silica is
(cubic MCM-48, lamellar MCM-50, etc.) in silica were also predictable to some extent. The validity of the aforementioned
reported,919 and then, the surfactant-assisted synthesis of explanation using the packing parameters is demonstrated for
materials and their applications has been surveyed all over some mesoporous silicas having sufficient structural informa-
the world, and there have been a huge number of papers tion. However, it is well known that the mesostructure varies
describing compositional and morphological controls of according to not only the packing parameter of surfactant but
periodic mesoporous materials, which has resulted in many also the reaction temperature, reaction time, pH of precursor
strong expectations on practical applications not only due solution, and hydrothermal posttreatment. Accordingly, it is
to porous features for adsorbents and catalysts but also due crucial for the precise control of formed mesostructures to
to electronic, magnetic, and optical properties for advanced take an account of the packing parameters affected due to the
devices. presence of inorganic species interacting with hydrophilic

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00507-6 133


134 Mesoporous Silica

headgroups of surfactant geometrically. In addition, the size surfactants are very important because they are easily extracted
of the hydrophilic part is easily varied according to the con- in solvents, recycled, and reused. In particular, CnEOm and
densation degree of silicate species, possibly leading to the poly(oxyethylene)-block-poly(oxypropylene)-block-poly(oxyethy-
variation of resultant mesostructure. Phase transformation lene) triblock copolymer (EOnPOmEOn) are low cost, non-
between mesostructured silicas is a good example of the valid- toxic, and biodegradable. In those cases, because of the week
ity to consider the packing parameters containing attached interactions between silicate species and the EO moieties, thick
inorganic parts.3,21 silica walls surround mesopores, and therefore, mesoporous
Neutral and nonionic surfactants, such as alkylamine (CnA) silica, possessing enough thermal, hydrothermal, and mechanical
and poly(oxyethylene) alkyl ether (CnEOm), are also useful stabilities, is obtained. As the most special case, MSU-G synthe-
for obtaining mesostructured materials through hydrogen bond- sized using gemini-type alkyl amines is ultrastable due to
ing between silicate species and the headgroups of the sur- extremely high condensation degree in the silicate frameworks
factants.1219 Mesostructural orderings are very low in the (Q4/Q3  7),16 being related to the relatively low specific
beginning, but the ordering is improved according to the syn- surface areas. As shown in Figure 3, vesicular MSU-G has an
thetic conditions selected appropriately for controlling the inter- intermediate mesostructure between lamellar (La) and lyotropic
actions from hydrogen bonding to ionic ones. Nonionic L3 phase and thus would be formed by phase transition from the
La phase. The mesopore size of calcined MSU-G is controlled by
changing the alkyl chain length of the surfactants. However, it was
reported that surfactant assembly-mediated porous silica was
already replicated by using lyotropic L3 phase of hexadecylpyr-
idinium chloride (C16PyCl).22 Interestingly, continuous pore size
control is possible in a wide range of 635 nm by changing
the volume fraction of solvent (water) without the removal of
C16PyCl (see Figure 3(c)).
10 nm
Considering the interactions between inorganic and
(a) (b) organic species, it is impossible to synthesize mesoporous
silica using anionic surfactants because both silicate species
and surfactants are charged as anionic under both acidic and
basic conditions. Nevertheless, a synthetic strategy of periodic
mesoporous silica even using anionic surfactants has also been
developed by using another interaction of silicate species with
amino and ammonium groups in organosilanes as extra silica
sources.23,24 Because the possibility to use general anionic
(c) (d) surfactants is proposed for the preparation of periodic meso-
porous silica (AMS-n), amino acid-type surfactants are also
Figure 1 TEM images of MCM-41 with pore diameters of (a) 2.0 nm,
used, and the method is occasionally directed to the creation
(b) 4.0 nm, (c) 6.5 nm, and (d) 10 nm. Reproduced from Figure 2 in Beck,
J. S.; Vartuli, J. C.; Roth, W. J.; Leonowicz, M. E.; Kresge, C. T.; Schmitt, of silica with modulated and chiral mesopore arrangements.25
K. D.; Chu, C. T.-W.; Olson, D. H.; Sheppard, E. W.; McCullen, S. B.; Although it is explained that chiral and/or helical mesopores
Higgins, J. B.; Schlenker, J. L. J. Am. Chem. Soc. 1992, 114, 10834. are formed on the basis of the molecular structures with

Lamellar
Disorder
p6mm (KSW-L)
MCM-50 KSW-1
FSM-16 AMS-3
AMS-5
MCM-41
Ia-3d Wormhole
SBA-3 SBA-15
c2mm AMS-6
KSW-2 Im-3m KIT-6 HMS KIT-1
MCM-48
SBA-8 SBA-16 MSU-n
FDU-5
FDU-1 P63/mmc
P42/mnm
Fd-3m SBA-2 AMS-1
AMS-9
AMS-8 SBA-11
P4/mmm Pmmm FDU-2 Pm-3n
FDU-13 Fm-3m
FDU-11
Pn-3m AMS-2
SBA-12 KIT-5
SBA-6
AMS-10 FDU-12
SBA-1

Figure 2 Mesostructures and abbreviations of periodic mesoporous silicas.


Mesoporous Silica 135

d d

d

d
L phase Intermediate L3 phase

(a)

TEOS Water
Silicate
H2O

Silicate
Water

(b) Gemini L MSU-G mesostructure (c)

Figure 3 (a) Phase transition from La to L3 phases of surfactant and (b) related formation mechanism of mesostructured precursor of MCU-G ((a and
b) reproduced from Figure 1 in Kim, S. S.; Zhang, W.; Pinnavaia, T. J. Science 1998, 282, 1302) with (c) schematic structure at the interface of
silicate frameworks (reproduced from Figure 1 in McGrath, K. M.; Dabbs, D. M.; Yao, N.; Aksay, I. A.; Gruner, S. M. Science 1995, 269, 1242).

asymmetric carbons in headgroups of anionic surfactants, it is possible to accommodate rodlike micelles in mesostructures
proposed that cylindrical mesopores are finally twisted by (FSM-16 and KSW-2) formed under the conditions that allow
transition from 2D hexagonal to helical structures in order to fragmentation and bending of silicate sheets, respectively. It is
minimize the surface free energy. As a new formation mecha- quite difficult to wrap spherical micelles with flat silicate sheets,
nism of chiral and/or helical mesopores, the curvature of the leading to the formation of disordered mesopore arrangements.
helical mesopores is suggested to be defined by the increase of Structural design from different layered polysilicates3537 has
the energy to organize the curved surfaces.26 On the basis of the also been developed so far with incorporation of metal species
same route to obtain AMS-type mesoporous silica, 2D square in the silicate frameworks.3840 The periodicity of the original
(p4mm) symmetry is also organized using anionic DNA with a layered polysilicates can be retained in the silicate frameworks by
double-helix structure.27 surface modification of a mesostructured precursor of KSW-2-
The preparation of 2D hexagonal (MCM-41, FSM-16) and type silica using organosilanes with appropriate molecular
3D cubic mesoporous silicas (MCM-48)79 was the first to structures.41 Previously synthesized mesoporous silicas are con-
discuss the relation between molecular structures of surfactants structed by amorphous frameworks, being strongly related that
and mesostructures in various ways.10,11 It was reported that metal species doped in the mesoporous silicas do not generally
3D hexagonal (P63/mcm) mesoporous silica (IBN-9) with a show high catalytic properties. Accordingly, KSW-2-based meso-
tricontinuous mesopore network was obtained using a unique porous silica having periodic species in the silicate frameworks
surfactant, such as (S)-(1-tetradecylcarbomyl-2-phenylethyl) has been investigated and expected as high-performance
dimethyethylammonium bromide.28 Silica pore walls in the catalysts.42
mesostructure, which follow a hexagonal minimal surface, are Facile pore size control of mesoporous silica is one of the
analyzed mathematically as a mesophase between bicontinu- significant features of the synthetic method using surfactants,
ous mesopore network of MCM-48 and 2-D hexagonal meso- which is quite important for applications of mesoporous silicas
pore arrangement of MCM-41. as catalysts and catalytic supports. The pore diameter is variable
The synthetic methods from layered polysilicates (mainly from 1.5 to 10 nm by changing alkyl chain length of surfac-
kanemite composed of single silicate sheets) are exceptionally tants with auxiliary organic additives.7,8 In the synthesis using
interesting,5,6,9,2933 and unusual mesoporous silica named as EOmPOnEOm, it is reported that the pore diameter of periodic
KSW-2 can be synthesized using common CnTMA surfactants.32 mesoporous silica can be expanded up to 30 nm.18,19 Foamlike
Square-shape mesopores in the mesostructure (c2mm) has never mesoporous silica (the average pore diameter; 30 nm), named
been found in periodic mesoporous silicas formed through as mesocellular foam (MCF), is also obtained from diluted
cooperative organization of surfactant molecules attaching to acidic aqueous solutions of (EO)20(PO)70(EO)20 (Pluronic
silicate species. As shown in Figure 4, formed mesostructures P123) containing trimethylbenzene (TMB) as an organic
from layered polysilicates are simply understood by illustrating additive.43 Without the addition of organic additives, silica
possible surfactant assemblies in 2D limited spaces provided with relatively uniform pores (100 nm) can be prepared in
from layered polysilicates.34 Lamellar, rodlike, and spherical a buffer solution (pH 5, 35  C) containing Pluronic P123.44
assemblies of surfactants are considered to be present in the Siliceous vesicles are regularly deposited, being similar to the
limited space. In general, lamellar phases are preferentially formation mechanism of diatoms (biosilica) under the mild
formed by restriction of the sheet structure. However, it is acidic conditions. This kind of researches on the formation of
136 Mesoporous Silica

Possible assemblies Within 2D Limited space


C16316
Lamellar 2D Hexagonal
Lamellar (FSM-16)
2D hexagonal

C16516 Transformation
2D Hexagonal (Fragmentation)
(Lamellar)

Surface curvature
C16TMA
Lamellar
cubic (la-3d)
2D Hexagonal
(Intralayer
C16TEA condenzation) Bending
(Less condensed)
Cubic (Pm-3n)
2D Orthorhombic
(KSW-2)
C1631
3D Hexagonal Disordered phase
(P63Immc)

Formation route of ordered phases


Formation route of disordered phases

Figure 4 Formation mechanisms of mesostructured materials derived by the reactions between layered polysilicates and alkylammonium-type
surfactants. Reproduced from Scheme 2 in Kimura, T.; Itoh, D.; Shigeno, T.; Kuroda, K. Bull. Chem. Soc. Jpn. 2004, 77, 585.

biosilica and the morphological variation is also important for was proposed as an ecofriendly synthetic route.59 In the pres-
further understanding biomineralization in the presence of ence of oligochitosan lactate as a weak acid source, PEO-b-PMAA
peptides as structure-directing agents.4549 Otherwise, poly and PEO-b-PAA were self-assembled and dissociated reversibly
(isoprene)-block-poly(oxy ethylene) (PI-b-PEO)50 and ionic by changing pH only. Accordingly, they can be recovered and
poly(ethyl ethylene)-block-poly(styrene sulfonate)51,52 are uti- reused for the synthesis of mesoporous silica. Organic molecules
lized for the synthesis of silica with extremely large pores. In for the preparation of mesoporous silica have not been limited
another way, spherical mesopores are preferentially formed to surfactants; supramolecular assemblies induced by pp inter-
using poly(styrene)-block-poly(oxyethylene) (PS-b-PEO).5357 action of organic molecules are useful for obtaining periodic
Although inorganicorganic composite spheres are well orga- mesoporous silica.60,61 The synthetic method is very important
nized, the spherical pores are isolated and/or connected for the arrangement and alignment controls of functional
through micropores after complete removal of PS-b-PEO by organic molecules in silica matrix, rather than for the formation
calcination. Accordingly, appropriate applications, excluding of periodic structures.
catalysts and adsorbents, should be found on the basis of the The synthesis using oil-in-water emulsions stabilized by
unique porous structures. surfactants led to the formation of hierarchically porous struc-
In the synthesis of periodic mesoporous silica using PI-b- tures with pores larger than 50 nm that were surrounded by
PEO, disassembly of the mesostructures was also investigated surfactant-templated mesopores.62,63 Hollow nanospheres of
as one of the interesting methods to fabricate new nanobuilding silica are also prepared using poly(diisopropylamino)ethyl
units, as shown in Figure 5, which is beyond the common methacrylate-block-poly(dimethylamino)ethyl methacrylate
discussion that nanosized composites of silicate species and (PDPA-b-PDMA).64 Poly(N-isopropylacrylamide) (PNIPAAm)
PI-b-PEO molecules are assembled for the formation of was useful for the formation of micrometer-scaled silica hol-
mesostructures.58 Advanced synthetic methods of porous silica low spheres, and ordered mesopores can be introduced in the
using a wide variety of organic compounds have been proposed silica walls using C16TMABr.65 In this case, the hydrophilicity
for further structural controls. In the syntheses using common and hydrophobicity of the product can easily be controlled by
triblock copolymers, the copolymers behave as amphiphilic the presence of thermosensitive PNIPAAm.
molecules because they consist of hydrophobic and hydrophilic
units. Then, such copolymers whose hydrophilic moieties are
interacted with silicate species are cooperatively self-assembled 5.06.3 Structural Characterization
with condensation of silicate species, affording precursors for of Mesoporous Silica
periodic mesoporous silica. In contrast, the utilization of hydro-
philichydrophilic diblock copolymers, such as poly x-Ray diffraction (XRD) measurements, TEM observations,
(ethylene oxide)-block-poly(methacrylic acid) (PEO-b-PMAA) nitrogen adsorption measurements, etc., are useful for struc-
and poly(ethylene oxide)-block-poly(acrylic acid) (PEO-b-PAA), tural characterization of periodic mesoporous materials.
Mesoporous Silica 137

Figure 5 Assembly and disassembly of inorganicorganic hydride mesostructures. Reproduced from Figure 1 in Warren, S. C.; Disalvo, F. J.; Wiesner,
U.; Nat. Mater. 2007, 6, 156.

Structural information of inorganic frameworks can be col- of the specimens would occasionally lead to disappearance of
lected by using several characterization techniques. Typical striped patterns. Both striped patterns and honeycomb images
analytical results by using XRD, TEM, and N2 sorption are are observed for 2D hexagonal mesoporous materials, such as
introduced here. MCM-41, FSM-16, and SBA-15. The distances of the striped
In the typical XRD patterns of periodic mesoporous mate- patterns are changed according to the directions of electron
rials, diffraction peaks related to the presence of mesostructural beam, which should be paid attention for their understanding.
orderings are observed in low 2y regions, while such diffraction In addition, the presence of micropores is confirmed in the
peaks are not observed in the scattering angles that are used for silicate frameworks of SBA-15 by high-magnification TEM
characterization of conventional crystal structures. Such diffrac- observation.68 Mesostructures with 3D periodicities are more
tion peaks are generally broadened with lowering in the mesos- complicated for the structural evaluation, and then, it should
tructural orderings, and then, only one diffraction peak is be required to observe them from three different directions
observed in low 2y regions for materials named as disordered at least.6972 It is recommended to observe such materials
and wormhole-like mesoporous materials.12,13,17 However, while referring to typical TEM images that are observed for
even when diffraction peaks seem to be broad, such materials each mesostructure.
should be evaluated carefully, because a possibility to contain Considering the accumulation of cage-type mesopores,
several diffraction peaks located very closely in low 2y regions simple understanding of 3D mesostructures has been tried by
cannot be excluded. Representative XRD patterns of periodic using polyhedra as spherical cage-type mesopores with differ-
mesoporous silicas are shown in Figures 6 and 7. Depending ent sizes.73,74 Because cubic close-packed (ccp, Fm-3m) and
on each mesostructural ordering, corresponding XRD patterns hexagonal close-packed (hcp, P63/mmc) structures have the
are observed in low scattering angles.9,11,30,32,66,67 Indexes due same packing density, the difference in the mesostructural
to each mesostructure are shown in the figure, which would be orderings between Fm-3m and P63/mmc is only the stacking
helpful for structural assessment. direction of cage-type mesopores. They are just constructed by
It is quite important for the determination of mesostructures a b c a b c packing along with [111] and a b a b a b packing
to utilize electron diffraction (ED) patterns. TEM is powerful for along with [001], respectively. Other periodicities of cage-type
direct observation of periodic mesostructures. Overlapping and mesoporous silicas are also understood by using accumulation
tilting of specimens may lead to misunderstanding of periodic of several polyhedra. Im-3m (body-centered cubic, bcc), Fm-3m,
mesostructures, so it is necessary to observe a thin part of and P63/mmc structures are close-packed by one kind of poly-
samples and confirm the symmetry of ED patterns. The diffi- hedron. Pm-3n and Fd-3m structures are composed of two
culty to interpret TEM images comes from the dimensions of kinds of polyhedra, while P42/mmm structure is constructed
periodic mesostructures, such as lamellar, 2D hexagonal, and by three kinds of polyhedra. A method to understand the
3D cubic ones. In each mesostructural ordering, representative earlier mentioned periodic structures has been proposed
TEM images are shown in Figures 811. Striped patterns are by illustration using 12- (512), 14- (51262), 15- (51263), and
observed for lamellar materials and the repeated distances 16-hedra (51264). As identified by coloring in Figure 12,
should be consistent with d-spacings confirmed by XRD. Tilting the Pm-3n structure is constructed by four 12-hedra and six
138 Mesoporous Silica

Lamellar FSM-16 KSW-2

(10)

(11)
(001)
Intensity (a.u.)

Intensity (a.u.)
Intensity (a.u.)
(002)

(22)
(20)
(11)

(31)
(003)

(20)

(21)
0 2 4 6 8 10 0 2 4 6 8 10 0 2 4 6 8 10
2q / 2q/ 2q/

SBA-1 SBA-2 MCM-48

(211)
(210)

(002)
Intensity (a.u.)

Intensity (a.u.)
Intensity (a.u.)

(101)
(200)

(211)

(101)

(220)
(112)

(332)
(420)
(110)

(332)
(103)

(400)
(321)
(211)

(431)
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
2q/ 2q/ 2q/

Figure 6 Low-angle XRD patterns of periodic mesoporous silica that can be prepared using alkyltrimethylammonium surfactants. (SBA-1, MCM-48)
Reproduced from Figure 1 in Kruk, M.; Jaroniec, M.; Ryoo, R.; Kim, J. M. Chem. Mater. 1999, 11, 2568; (SBA-2) Reproduced from Figure 5 in Huo, Q.;
Margolese, D. I.; Stucky, G. D. Chem. Mater. 1996, 8, 1147.

(Fm-3m) (Im-3m) (p6mm)


(111)

(011)

(10)
Intensity (a.u.)
Intensity (a.u.)

Intensity (a.u.)
(200)

(331, 420)
(220)

(002)
(400)

(112)
(022)
(422)

(013)

(11)
(20)

(21)

0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0
2q / 2q / 2q/

Figure 7 Low-angle XRD patterns of periodic mesoporous silica that can be prepared using EOmPOnEOm-type triblock copolymers. Reproduced from
Figure 2 in Kleitz, F.; Kim, T.-W.; Ryoo, R. Langmuir 2006, 22, 440.

[100] [110]

100 nm 100 nm

Figure 8 Representative TEM images of 2D hexagonal (p6mm) mesoporous silica (SBA-15) along with [100] and [110] planes.
Mesoporous Silica 139

100 nm 004
[100] [110] 100 nm
220


330
004
004

040 004 040

50 nm 50 nm [100] [110]

[111] [210] 220 [111]


022


404 240

004
100 nm
50 nm
440
50 nm
Figure 11 Representative TEM images of cubic (Ia-3d) mesoporous
Figure 9 Representative TEM images of cubic (Pm-3n) mesoporous
silica along with [hkl] planes. Reproduced from Figure 1 in Sakamoto, Y.;
silica (SBA-6) along with several [hkl] planes. Reproduced from Figure 2
Kim, T.-W.; Ryoo, R.; Terasaki, O. Angew. Chem., Int. Ed. 2004,
in Sakamoto, Y.; Kaneda, M.; Terasaki, O.; Zhao, D. Y.; Kim, J. M.;
43, 5231.
Stucky, G.; Shin, H. J.; Ryoo, R. Nature 2000, 408, 449.

phases of Pm-3n and Fd-3m structures. On the basis of the


[100] [110] detailed TEM observations of Pm-3n and Fd-3m mesoporous
silicas, an additional method to illustrate the defects in cage-
type mesoporous silica has been proposed by using unique
polyhedra, such as 13- and 15-hedra.74 In addition, it is
reported that the stacking faults and pore connections in
cage-type mesoporous silica (FUD-12) can be observed directly

220 by TEM.75 Thus, it is expected that the characterization tech-
002
niques will be further developed by using electron beams.
020 002
Scanning electron microscopy (SEM) is used for observa-
50 nm 50 nm tion of morphologies of materials, but recent development of
the instruments for high-resolution SEM observation leads to
[111]
direct observation of mesopore arrangements.76 In addition to
the periodic arrangements of mesopores that can be observed
by TEM, their connectivity can also be observed by high-
resolution SEM. As shown in Figure 13, the SEM image of 2D
hexagonal SBA-15 shows that a part of 1D mesopores are

connected at the surfaces of particles,77 which reduces the
022
effective use of mesopores. In order to fully utilize all meso-
pores, further development of synthetic methods controlling

50 nm
202
the connected parts of the mesopores may be needed. In this
sense, synthesis from layered polysilicates would be considered
Figure 10 Representative TEM images of cubic (Im-3m) mesoporous as an ideal reaction system33 that does not contain the forma-
silica (SBA-16) along with several [hkl] planes. Reproduced from Figure 4 tion of new siloxane networks at the entrances of mesopores.
in Sakamoto, Y.; Kaneda, M.; Terasaki, O.; Zhao, D. Y.; Kim, J. M.; In addition to 2D hexagonal MCM-41 and SBA-15, porous
Stucky, G.; Shin, H. J.; Ryoo, R. Nature 2000, 408, 449. structures of cubic (Ia-3d) mesoporous silica (KIT-6) were
also observed by high-magnification SEM that provided the
14-hedra, and the 12-hedra are located at the position of a bcc images shown in Figure 14.78 The presence of bicontinuous
structure. The Fd-3m structure is also constructed by 12- and mesopores is proved clearly; the size of pores connected
14-hedra, but similar sheets A, B, and C of only 12-hedra are between individual bicontinuous mesopore networks is varied
alternatively accumulated with another sheet a, b, and g com- with the synthesis temperature.
posed of 12- and 14-hedra, such as A a B b C g packing along N2 adsorptiondesorption measurement is a general
with [111]. Such accumulations of cage-type mesopores do method to evaluate porosity, such as size of mesopores. Spe-
not occur so ideally, and then, it is difficult to obtain pure cific surface area and pore volume are calculated using
140 Mesoporous Silica

(a) (b)

A(B, C) (,)
A

C


[110] [110] [111]
A

[112] [112] [112]
[111] [111] [110]
(c) (d) (e)

Figure 12 (a) Pm-3n73 and (b) Fd-3m structures illustrated by polyhedra and (c, d) the sheet structures composed of polyhedra and (e) of the
accumulated Fd-3m. Reproduced from Figures 2 and 3 in Han, L.; Sakamoto, Y.; Che, S.; Terasaki, O. Chem. Mater. 2009, 21, 223.

hysteresis behavior in desorption.79 In cage-type mesopores,


spherical mesopores and pore windows to connect the meso-
pores are present in the porous structures, and then, the
desorption behavior is very different from those observed for
materials with cylindrical mesopores. Sudden decrease due to
pore windows smaller than spherical mesopores is observed in
the desorption blanch.80
It is necessary to decide the periodic structures of mesopor-
ous materials totally. For SBA-15, the 2D hexagonal structure is
20 nm verified by XRD and the presence of cylindrical mesopores is
confirmed by TEM and N2 sorption measurement.18,19 High-
Figure 13 High-resolution SEM image of 2D hexagonal (p6mm) resolution SEM observation gives us further information
mesoporous silica (SBA-15). Reproduced from Figure 1d in Che, S.; whether mesopores are open or not. In addition, the presence
Lund, K.; Tatsumi, T.; Iijima, S.; Joo, S. H.; Ryoo, R.; Terasaki, O. Angew.
of micropores inside silicate frameworks is viewed in high-
Chem., Int. Ed. 2003, 42, 2182.
magnification TEM images.68 The presence of such micropores
was supposed to be present on the basis of N2 sorption data at
adsorption data and pore size distribution and shape of meso- low P/P0 regions. For example, such micropores in the silicate
pores are derived on the basis of the adsorptiondesorption frameworks of SBA-15 disappeared with the increase in tem-
isotherm. Typical N2 sorption data of SBA-15 and SBA-16 are peratures during calcination.79,81 In cage-type mesoporous sil-
shown in Figures 15. N2 molecules are initially adsorbed over ica (FDU-12, SBA-16), pore windows are reduced and finally
the surfaces of samples, and a multilayered state is obtained closed by elevating calcination temperatures, leading to the
with the increase in the relative pressure (P/P0) of N2. Capillary transformation into silica containing regularly arranged and
condensation of N2 molecules then occurs at certain P/P0 isolated spherical pores.82 In the case of SBA-16, the presence
values depending on pore size. Adsorption and desorption of the ordered mesostructures is confirmed with shrinkage
behaviors in pores smaller than 4 nm are almost consistent, of the ordered mesostructure by XRD even when SBA-16
while hysteresis loops are observed for materials with meso- is calcined at higher temperatures, as shown in Figure 16.
pores larger than 4 nm. When mesopores are tubular (e.g., 1D In contrast, the N2 adsorptiondesorption isotherm of
cylinders and wormhole-like mesopores), the adsorption iso- SBA-16 calcined above 900  C showed a nonporous behavior,
therm due to capillary condensation was almost parallel to though adequate adsorption of N2 with H2 hysteresis
Mesoporous Silica 141

50 nm 50 nm
(a) (b)

Figure 14 High-magnification SEM images of cubic (Ia-3d) mesoporous silica (KIT-6) with bicontinuous mesopore networks prepared at (a) 40  C and
(b) 100  C. Reproduced from Figure 2 in Tuysuz, H.; Lehmann, C. W.; Bongard, H.; Tesche, B.; Schmidt, R.; Schuth, F. J. Am. Chem. Soc. 2008,
130, 11510.

1000 500
Amount adsorbed (cm3 g1)

Amount adsorbed (cm3 g1)


800 400 Desorption
Desorption

600 300
Adsorption
Adsorption
400 200

200 100

0 0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
(a) P/P0 (b) P/P0

Figure 15 N2 adsorptiondesorption isotherms of 2D hexagonal SBA-15 and cubic (Im-3m) SBA-16. (b) Reproduced from Figure 4d in Kleitz, F.;
Czuryszkiewicz, T.; Solovyov, L. A.; Linden, M. Chem. Mater. 2006, 18, 5070.

110

200
211 220
310
Amount adsorbed (cm3 STP g1)

200 550 C 400 550 C


211 220 700 C
310
Log(intensity)

300 800 C
200 700 C
211 220
310
110
200
200 800 C
211 220
310
100 900 C
200
900 C 950 C
211
310 0
0.0 0.2 0.4 0.6 0.8 1.0
950 C
Relative pressure

0.4 0.6 0.8 1.0 1.2 1.4 1.6


q (nm1)

Figure 16 Low-angle XRD patterns and N2 adsorptiondesorption isotherms of SBA-16 calcined at different temperatures. Reproduced from Figure 3
in Kruk, M.; Hui, C. M. J. Am. Chem. Soc. 2008, 130, 1528.
142 Mesoporous Silica

is observed for SBA-16 calcined up to 800  C. The results reveal of thin films by dip coating is shown in Figure 17. Because the
that cage-type mesopores are isolated completely by calcina- self-assembly of surfactant molecules is induced during evapora-
tion at 950  C. tion of solvents (evaporation-induced self-assembly, EISA),
highly ordered silicasurfactant composite films can be obtained
when silicate species are not condensed so excessively.85 Hydro-
5.06.4 Morphological Control of Periodic thermal synthesis of mesoporous silica films was also reported at
Mesoporous Silica the almost same time.86 When a substrate is placed at the inter-
face of acidic precursor solutions containing both CnTMA sur-
The development of morphological control, including fabrica- factant and silicate species, CnTMAsilica composites are
tion of thin films, is very important for extending the applica- deposited at the surface of the substrate. In comparison with
tions of mesoporous silica. Precise control of hydrolysis and the aforementioned solgel process, the hydrothermal fabrication
condensation of tetramethoxysilane (TMOS) with the self- process of thin film is also illustrated in Figure 17. The
assembly of CnTMA molecules are the first example to engineer most distinguishing point of the hydrothermal process is a pos-
transparent mesoporous silica films,83 and afterward, many sibility to obtain self-standing mesoporous silica films at the
papers on mesoporous silica films have been reported. Clear airwater interface.87
precursor solutions, which are prepared under acidic conditions, The synthetic method of mesoporous silica films through
are spin-coated and dip-coated, easily affording thin films of solgel process is highly versatile. Inorganicorganic composite
highly ordered mesoporous silica.84,85 The fabrication process coatings, such as nacre, are possible by molecular design of
surfactants.88 By using surfactants whose hydrophobic tail con-
taining a diacetylene unit, a chromatic variation was observed
by UV irradiation to the nanocomposite films.90 Mesoporous
silicas that are morphologically controlled by various methods
Substrate are summarized in Figure 18. Elastomeric relief stamp com-
posed of poly(dimethyl siloxane) (PDMS) was placed at the
Substrate

(Self-assembly)
substrate surface, and then, a clear precursor solution was
poured inside the relief by capillary force, leading to the facile
(Evaporation of solvent) formation of micropatterned precursor films of mesoporous
silica.90,91 Spherical nanoparticles of mesoporous silica can be
Surfactant Silicate species
prepared by spray drying of clear precursor solution.92 Direct
(Precursor solution) formation of nanocomposite spheres containing fluorescent
organic molecules, organic metal nanoparticles, and polymers
(a) (Precursor solution) (b) Closed vessel also occurred during the aerosol-assisted self-assembly process.
Figure 17 General synthetic routes of mesostructured silica films by Micropatterning of ordered mesoporous silica was also extended
(a) solgel and (b) hydrothermal methods. by micropen lithography and ink-jet printing.93 Micropatterning

5 m 5 m 5 m
(a) (b) (c)

1 mm

50 nm 3 mm 200 m
(d) (e) (f) (g)

Figure 18 (ac) SEM images of micropatterned mesoporous silica by using designed PDMS stumps,90,91 (d) TEM image of spherical mesoporous silica
particles prepared by spray drying,92 and optical micrographs of mesoporous silica patterned by (e) micropen lithography and, (f) ink-jet printing 93 and
(g) by UV irradiation.94 Reproduced from (a,b) Figure 2 in Trau, M.; Yao, N.; Kim, E.; Xia, Y.; Whitesides, G. M.; Aksay, I. A. Nature 1997, 390, 674. (c)
Figure 2 in Yang, P.; Deng, T.; Zhao, D.; Feng, P.; Pine, D.; Chmelka, B. F.; Whitesides, G. M.; Stucky, G. D. Science 1998, 282, 2244. (d) Figure 2b in Lu, Y.;
Fan, H.; Stump, A.; Ward, T. L.; Rieker, T.; Brinker, C. J. Nature 1999, 398, 223. (e,f) Figures 2a and 3b in Fan, H.; Lu, Y.; Stump, A.; Reed, S. T.; Baer, T.;
Schunk, R.; Perez-Luna, V.; Lopez, G. P.; Brinker, C. J. Nature 2000, 405, 56. (g) Figure 2B in Doshi, D. A.; Huesing, N. K.; Lu, M.; Fan, H.; Lu, Y.; Simmons-
Potter, K.; Potter, B. G., Jr.; Hurd, A. J.; Brinker, C. J. Science 2000, 290, 107.
Mesoporous Silica 143

of mesoporous silica was possible by area-selective UV found that 1D mesopores were fully aligned perpendicular to
irradiation.94 When UV light was irradiated over mesostructured the rubbing direction. The orientation of the mesopores can be
silica film through photomask, silicate frameworks in unmasked proved by in-plane and out-of-plane XRD. The interaction
regions were condensed by UV irradiation.94 Because silicate between the part of alkyl chains and polyimide chains is
frameworks in the masked region are not condensed, the masked important for the uniaxial alignment. It is reported that single
region is selectively leached for micropatterning. After micropat- crystal-like 3D hexagonal (P63/mmc) mesoporous silica films
terning of mesostructured films of (EO)106(PO)70 (EO)106 are formed by phase transition over a polyimide-coated
(Pluronic F127) containing an organic acid by lithography, the substrate.102 Photo alignment of 1D mesopores is also
micropatterning can be replicated with mesoporous silica by reported.103 Monolayer of poly(vinyl alcohol) with photosen-
infusion of silicon alkoxide using supercritical CO2 and the selec- sitive azobenzene side chains was constructed by the Lang-
tive condensation.95 Freestanding mesoporous silica films are muirBlodgett method over a substrate, and the azo groups
obtained by slow evaporation of solvent (water) from suspen- are oriented perpendicular to the substrate by UV irradiation.
sions of nanocrystalline cellulose that organizes a tunable chiral Silica with 1D mesopores aligned parallel to the polymer-
nematic structures.96 coated substrate is obtained after covering with poly(di-n-
Alignment control of mesopores is also very interesting for hexylsilane).
a variety of applications. As a main purpose, 1D mesopores in Vertical alignment of 1D mesopores is required to easily
2D hexagonal mesoporous silica are aligned over substrates. locate nanomaterials in a hexagonal order. Although the syn-
As rodlike micelles of surfactants are oriented to flow direction, thesis of mesoporous silica was carried out in strong magnetic
it has been reported that 1D mesopores of 2D hexagonal fields, a part of 1D mesopores were vertically aligned to a low
mesoporous silica are oriented to flow direction during extent. The synthesis inside trenches is not expected for full
coating.97,98 However, the entire alignment of 1D mesopores alignment of 1D mesopores because the planes parallel to a
strongly depends on the coating conditions. Accordingly, it is substrate must be present in the trenches. The development of
demanded for precise alignment of 1D mesopores. The align- the strategies to synthesize vertically aligned mesoporous sil-
ment control in strong magnetic fields was also reported,99 but icas is summarized in Figure 20. When mesoporous silica is
the direction of 1D mesopores over the entire films has not synthesized inside columnar pores of alumina membrane, 1D
been controlled. The process by using powerful magnetic field mesopores are oriented parallel to the columnar pores (per-
may not be a final goal for alignment control of mesoporous pendicular to the substrate).104 However, the alignment
silica. Although there is a possibility to orient 1D mesopores and orientation of 1D mesopores are almost defined according
over a particular crystal plane of a silicon substrate,100 the use to the relation between diameter of the 1D cylinders of porous
of polymer-coated substrates is proposed for the alignment anodic alumina (PAA) membranes and size of 1D
control of 1D mesopores. A fabrication process of fully aligned mesopores.105 Accordingly, to change the size of 1D meso-
mesoporous silica film by using polyimide is shown in pores within the confined space is not so simple. It was
Figure 19.101 Polyimide is coated over a glass substrate and reported that surfactant-assisted mesoporous silica was synthe-
the polymer chains are aligned to the same direction by a sized inside the cylindrical pores of polycarbonate (PC)
rubbing treatment. When a mesostructured precursor film membranes.106 It was found that 1D mesopores were aligned
was prepared over the polyimide-coated substrate, it was inside cylinders of PC membranes through the introduction of

O O

N N
O O n

Polyimido coating

Substrate

Coating Rubbing

Coating 20 nm

10 m Not aligned Aligned 10 m

Figure 19 Alignment control of tubular mesopores by using polyimide-coated substrate. Reproduced from Figures 2a, 2b, 7, 8b in Miyata, H.;
Kuroda, K. Chem. Mater. 1999, 11, 1609.
144 Mesoporous Silica

50 nm
50 nm 200 nm
(a) (b) (c)

20 nm 20 nm 50 nm
(d) (e) (f)

Figure 20 (a) Top and (b) side view by SEM observations of silica with aligned tubular mesopores in PAA membrane (reproduced from Figure 3b, 3c in
Yamaguchi, A.; Uejo, F.; Yoda, T.; Uchida, T.; Tanamura, Y.; Yamashita, T.; Teramae, N. Nat. Mater. 2004, 3, 337), (c) TEM image of silica with tubular
mesopores aligned by shear flow in porous polycarbonate membrane (reproduced from Figure 2c in Yamauchi, Y.; Suzuki, N.; Kimura, T. Chem.
Commun. 2009, 5689), (d) top and (e) side view by TEM observations of silica with electrochemically aligned tubular mesopores (reproduced from
Figure 1c, 1d in Walcarius, A.; Sibottier, E.; Etienne, M.; Ghanbaja, J. Nat. Mater. 2007, 6, 602), and (f) silica with vertically aligned mesopores that are
grown epitaxially over cubic mesoporous titania film (reproduced from Figures 1c, 2a in Richman, E. K.; Brezesinski, T.; Tolbert, S. H. Nat. Mater. 2008,
7, 712).

clear precursor solution by aspiration.107 It is considered that quite effective for the generation of unique functions.112,113
the alignment control of 1D mesopores is achieved in PC Functions coming from mesoporous structures themselves have
membrane by shear flow because the mesostructured precursor rarely been reported so far. Toward applications of ordered
interacts with PC surfaces weakly rather than PAA surfaces. mesoporous silica to catalysts, there have been several methods
Vertically aligned 1D mesopores are fabricated through to introduce metal species inside mesopores. In addition to imp-
electrochemically assisted self-assembly,108 but the method regnation and ion exchange of metal species, metal complexes
can only be adapted over conductive substrates. Although are fixed at the surfaces of the silicate frameworks 114 and con-
perfect synthetic methods to align 1D mesopores vertically structed inside ordered mesopores.115,116 It is also possible to
have not been reported so far, a synthetic method developed encapsulate metal species into micelles during the synthesis
on the basis of the concept using epitaxial growth would be of mesostructured precursors.117 As another case, metal nano-
one of the most flexible ones for obtaining vertically oriented particles are coated with ordered mesoporous silica, affording
2D hexagonal mesoporous silica films.109 When a cubic meso- coreshell mesoporous silica nanoparticles.118
porous titania film is synthesized over a substrate, a hexagonal Much attention was initially paid to the possibilities of
arrangement of mesopores is expected to be exposed on the periodic mesoporous materials for applications in catalytic
film surface. Then, 1D mesopores of a mesoporous silica film reactions dealing with large organic molecules that cannot be
can be vertically oriented when the lattice constants are con- handled inside micropores as found for zeolites.112 Because
sistent with those of the titania film. A PAA membrane with there have often been problems on low catalytic activities due
designed conical spaces was engineered electrochemically, to amorphous silica-based frameworks, crystallization of silica-
which was useful for standing of 1D mesopores because spher- based frameworks has strongly been demanded. On the other
ical mesopores can be formed inside the conical spaces.110 hand, the presence of uniform mesopores is quite attractive as
Although rodlike micelles are strongly interacted with the sur- particular nanovessels involving catalytic reactions. Here, sev-
faces of substrates and then reclined parallel to substrates, eral reactions are described as successful examples due to shape
discotic lyotropic liquid crystal of nonsurfactant supramolecu- selectivity of uniform mesopores.
lar assemblies is useful for achieving vertical alignment of 1D The synthesis of fine chemicals was firstly reported using
mesopores,111 which will be very helpful if the concept is acidity of Al-FSM-16 in 1995.119 As shown in Figure 21, this
widely applicable for the synthesis of mesoporous silica films. reaction is directed to the formation of a bulky organic mole-
cule (meso-tetraporphyrin) and optimal pore diameter for the
reaction was found in mesopore region. In the enrichment of
5.06.5 Applications Using Periodic Mesoporous Taxol (a very small amount of Taxol is recovered as an anti-
Silica tumor agent from the stem bark of western yew), in addition to
the shape selectivity by different mesopores of FSM-16, the
There have been enormous papers concerning the incorpora- affinities of functional groups in Taxol to both silicate surfaces
tion of different metal species in silicate frameworks that are and solvents are important for the separation.120 Although
Mesoporous Silica 145

H O
H NH N
N Al-FSM-16 p-chloranil
+
CH2Cl2 (RT) (reflux)
N HN

Figure 21 Synthetic scheme of meso-tetraporphyrin.119

4.5 semiconducting polymer depending on the orientation of poly


[2-methoxy-5-(20 -ethylhexyloxy)-1,4-phenylene vinylene]
Reaction rate constant (ms1 g-cat1)

4.0 (MEH-PPV) was investigated by using 1D mesopores.126 The


orientation of polymer chains is controlled by using a fully
3.5 aligned mesoporous silica film, and then, amplified spontane-
ous emission is reduced 20 times lower than that in random
3.0
polymer chains.127
2.5 When micropatterned mesostructured silica was fabricated
over a mesoporous silica film showing low reflectance, the
2.0 mesostructured silica film worked as waveguides, and then,
mirrorless lasing was observed by doping rhodamine 6G in
1.5 the mesostructured silica film.128 It was reported that the sep-
aration of biomolecules was possible through oriented 1D
1.0 mesopores in PAA membranes.104 Although rodlike mesopor-
ous silica fabricated inside columnar pores was detached from
0.0 PAA surfaces during the removal of surfactant molecules, there
1.5 2.5 3.5 4.5
was a possibility for complete separation of biomolecules
Pore diameter (nm)
using mesoporous membranes in nanometer scale. Otherwise,
Figure 22 Variation of reaction rate constant relating acetalization of there have been a large number of papers describing encapsu-
cyclohexanone with methanol over siliceous MCM-41. Reproduced from lation of intelligent biomolecules inside uniform and periodic
Figure 1 in Iwamoto, M.; Tanaka, Y.; Sawamura, N.; Namba, S. J. Am. mesopores.129 Pluronic P123-assisted mesoporous silica films
Chem. Soc. 2003, 125, 13032. were aligned by dip coating and used as proton-conductive
films.98 For example, a gate effect was observed at the isoelec-
periodic mesoporous silica does not show noticeable acidity tric point of silica when hydrochloric acid was poured into the
without incorporating other metal units, such as Al into silicate film; proton was not transported below the isoelectric point.
frameworks, several reactions proceed over siliceous mesopore Modification of silicate surfaces with organic functional
surfaces. As shown in Figure 22, in acetalization of cyclohexa- groups has widely been extended for applications using meso-
none with methanol over siliceous MCM-41, the reaction porous silica. When mercapto groups are anchored by silyla-
rate constant varies depending on the mesopore size.121 Con- tion of MCM-41, toxic heavy metal ions, such as mercury, are
sidering the small molecular size of cyclohexanone, this result selectively adsorbed over the organic groups and removed
cannot be explained only by shape selectivity. Accordingly, from the aqueous solutions.130 Partial organic modification
future elucidation of the peculiar phenomenon provided by only at the entrance of mesopores is also possible by direct
mesospaces is expected. modification of mesostructured silica.131,132 Mesostructured
Inclusion chemistry in uniform mesopores has increa- precursor of MCM-41 is modified with an organosilane com-
singly been developed since the discovery of ordered meso- pound possessing coumarin group is at the end of the organic
porous silica.122 Polymer syntheses in uniform mesopores chain. Photosensitive mesoporous silica using reversible
are a typical example. Conductive polyaniline filaments and dimerization of coumarin groups is obtained (open or closed
carbon wires were fabricated in 1D mesopores of MCM-41 by at the entrance of mesopores) after the extraction of surfactant
oxidation and radical polymerization with subsequent pyrolysis, molecules accommodated inside the mesopores. The sche-
respectively.123,124 Polymerization of ethylene in 2D hexagonal matic illustration of the reaction is shown in Figure 24.
mesoporous silica fiber containing a titanocene catalyst led to Although this finding is actually an epoch-making study for
the formation of crystalline linear polyethylene nanofibers.125 drug delivery system (DDS) applications, appropriate and real-
In these cases, the direction of mesochannels in mesoporous istic stimulation method should be discussed for practical
silica fibers should be carefully characterized. Device appli- applications in human body because dimerization of couma-
cations using mesoporous silica films for photoelectric conver- rin molecules requires UV irradiation. In the synthesis of chiral
sion are summarized in Figure 23. Energy transfer from a mesoporous silica prepared using anionic surfactants, in
146 Mesoporous Silica

1.6 ||

1.4

1.2
Absorbance (OD)

1
O
0.8
Excitation
0.6
n
MeO
0.4

0.2

0 n = 1.43

400 450 500 550 600 650 n1.15 To detector


n = 3.5
(a) Wavelength (nm) (b)

V
100
Mesoporous film
Photoresist
Conductance (nS)

10

1.0

HCl or KCl

0.1
108 106 104 102 100
(c) (d) [H+] (M)
Figure 23 Device applications using mesoporous silica films due to (a) optical property of encapsulated semiconducting polymer (reprodued from
Figure 1a, 1c in Martini, I. B.; Craig, I. M.; Molenkamp, W. C.; Miyata, H.; Tolbert, S. H.; Schwartz, B. J. Nat. Nanotechnol. 2007, 2, 647), (b) mirrorless
lasing from mesostructured waveguides (reproduced from Figure 5 in Yang, P.; Wirnsberger, G.; Huang, H. C.; Cordero, S. R.; McGehee, M. D.; Scott, B.;
Deng, T.; Whitesides, G. M.; Chmelka, B. F.; Buratto, S. K.; Stucky, G. D. Science 2000, 287, 465), and (c) proton conductivity (reproduced from
Figure 2a, 2c in Fan, R.; Huh, S.; Yan, R.; Arnold, J.; Yang, P. Nat. Mater. 2008, 7, 303).

2.62 nm

1.3 nm Photo irradiation


>310 nm

250260 nm

Coumarin
dimer
Release Storage
Figure 24 Conceptual scheme of photo-switched drug release by coumarin-modified MCM-41. Reproduced from Figure 15 in Mal, N. K.; Fujiwara, M.;
Tanaka, Y.; Taguchi, T.; Matsukata, M. Chem. Mater. 2003, 15, 3385.
Mesoporous Silica 147

N+

N+ Na ooc
ooc
PPAS ooc
+
N Na
+ ooc
N
N
+ OOC R
HN O
N+ ooc

OOC R
+
HN O N+
N

OOC R O
HN

N+

TPPS
Extraction Loading

CMS

B-DNA

L-CMS R-CMS
Slower loading Faster loading

Figure 25 Mesoporous silica with the helical arrangement of surface organic groups and corresponding packing of functional organic molecules.
Reproduced from Figure 1 in Qiu, H.; Inoue, Y.; Che, S. Angew. Chem., Int. Ed. 2009, 48, 3069.

addition to simple silica sources, such as silicon alkoxides, materials.146,147 The macrospaces are helpful for effective diffu-
organosilanes containing ammonium groups must be utilized sion in the research fields of catalysts and adsorbents.
to generate interactions between anionic surfactant molecules DDS systems using mesoporous silica nanoparticles have
and frameworks.25 Although chiral mesoporous silica is been increasingly investigated by utilizing organic modification
obtained after complete removal of organic fractions by calci- techniques.148 Photo-controlled reversible release of guest mol-
nation, the ammonium groups can remain at the surfaces of ecules was reported using selective anchoring of organic
the silicate frameworks by extraction of surfactant molecules groups.131,132 DNA and chemicals were successfully delivered
only. As shown in Figure 25, when several kinds of anionic into plants using organically modified mesoporous silica
functional molecules were adsorbed over the surfaces, the nanoparticles.149 The entrances of mesopores can be capped
chiral conformation of polymer chains, chiral stacking of por- with Au nanoparticles. The schematic reaction process is shown
phyrin compound, and recognition of DNA chirality were in Figure 26. Mesoporous silica nanoparticles pass through cell
observed over the organic group remaining chiral mesoporous membranes by covering with DNA, transporting DNA and che-
silica,133 revealing a possibility of the imprinting of chiral micals. Visualization of mesoporous silica nanoparticles in plant
arrangement at the silicate surfaces. cells was achieved by labeling with fluorescent dye molecules.149
A wide variety of particle morphologies have been reported as Likewise, such visualization methods were widely applied in
the synthesis of ordered mesoporous silica.134138 It is possible to various areas investigating cell viability extended by cell-directed
synthesize mesoporous silica nanoparticles by controlling con- assembly of silicalipid nanocomposites,150 diffusion of mole-
densation rate of silicate species and different strength of interac- cules inside mesopores,151 diffusion of molecules during cata-
tions between silicate species and surfactant molecules.139143 The lytic reactions,152 distribution of organic functional groups by
fabrication of mesoporous silica nanoparticles is a key technology silylation,153,154 and so on.
for realizing smooth diffusion of reactants and products during
catalytic reactions. Mesoporous silica nanoparticles with a high
density of amino groups144 and coreshell-type mesoporous sil-
ica nanoparticles were also prepared by controlled procedures.145 5.06.6 Conclusion
The synthetic method in cylindrical pores of PC membranes is
interesting to obtain mesoporous silica rods because PC mem- It is no doubt that a family of surfactant-assisted mesoporous
branes and surfactant molecules can be eliminated at the same silica is extremely useful for applications because of fine tuning
time by calcination.106,107 There have been many attempts of mesopores with compositional and morphological varia-
to fabricate mesoporous silica using fibrous bacteria and sponge- tions. Mesoporous silica-based materials applicable for cata-
like polyurethane for incorporation of macrospaces inside lytic reactions can also be prepared through incorporation of
148 Mesoporous Silica

= Fluorescein

Gold Gold
= -oestradiol
Type-II Type-IV

Plasmid DNA

Gold

Type-II

Type-II Type-III

Gold

Type-II

Freed
plasmid
Type-IV

Gold

Gold

Type-IV

Cell membrane
Figure 26 Use of organically modified mesoporous silica nanospheres for plant cell internalization. Reproduced from Figure 1a in Torney, F.; Trewyn,
B. G.; Lin, V. S.-Y.; Wang, K. Nat. Nanotechnol. 2007, 2, 295.

other metal units into silicate frameworks and fabrication of inorganic units and organic groups can be designed.159,160 In
metal nanoparticles inside mesopores. fact, the applications of mesoporous silica modified with orga-
Extension of applications utilizing mesoporous materials nosilane coupling agents have been developed by using uni-
can be expected, which is strongly related to further progress form mesopores and features arising from designable organic
of synthetic methods of mesoporous materials. Crystallization functional groups. A rapid extension of studies on hybrid
of silica-based mesoporous materials is being realized steadily, mesoporous materials (periodic mesoporous organosilica,
as for the cases of mesoporous zeolites by hard templating in a PMO) prepared from organically bridged silane compounds
replicated mesoporous carbon155 and by tiling of zeolite (bridged silsesquioxanes)161165 also supports the significance
nanocrystals.156 Another type of mesoporous zeolites prepared of the use of organically modified mesoporous silica. A wide
in the presence of organosilane with long alkyl chain is also variety of organic groups can be embedded164,165 in the frame-
known.157 Further design of the molecular structure of orga- works, and conjugated organic groups are arranged in the
nosilane compounds leads to the successful synthesis of zeolite hybrid frameworks regularly under the appropriate synthetic
nanosheets.158 Nevertheless, silicate frameworks basically lack conditions.166,167 In PMO-type materials, uniform mesopores
in rich functions; thus, combination of silica-based mesopor- that are defined by the exact size of surfactant assemblies are
ous materials with organic functionalities will be extremely utilized effectively. Artificial photosynthesis systems con-
promising hereafter. A number of periodic mesoporous silica structed inside mesopores of PMO is a typical example.168
synthesized from only organosilanes with long alkyl chain When ordered mesoporous materials are chosen for ap-
have been reported, and the molecular structures of both plied studies, the following points should be considered:
Mesoporous Silica 149

understanding of functions directed to applications, the 38. Shigeno, T.; Inoue, K.; Kimura, T.; Katada, N.; Niwa, M.; Kuroda, K. J. Mater.
essential/required role of silica-based frameworks, full utiliza- Chem. 2003, 13, 883.
39. Kitayama, Y.; Asano, H.; Kodama, T.; Abe, J.; Tsuchiya, Y. J. Porous Mater. 1998,
tion of uniform mesospaces (if applicable), selection of appro-
5, 139.
priate morphologies, and so on. These key factors should 40. Kimura, T.; Suzuki, M.; Ikeda, T.; Kato, K.; Maeda, M.; Tomura, S. Microporous
be further investigated to understand the total feature of meso- Mesoporous Mater. 2006, 95, 146.
porous silica. For related chapters in this Comprehensive, 41. Kimura, T.; Tamura, H.; Tezuka, M.; Mochizuki, D.; Shigeno, T.; Ohsuna, T.;
we refer to Chapters 5.10 and 7.10. Kuroda, K. J. Am. Chem. Soc. 2008, 130, 201.
42. Kimura, T.; Huang, S.; Fukuoka, A.; Kuroda, K. J. Mater. Chem. 2009, 19,
3859.
43. Schmidt-Winkel, P.; Lukens, W. W., Jr.; Zhao, D.; Yang, P.; Chmelka, B. F.;
Stucky, G. D. J. Am. Chem. Soc. 1999, 121, 254.
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7.11 Mesoporous Zeolitic Materials
K Moller and T Bein, University of Munich (LMU), Munich, Germany
2013 Elsevier Ltd. All rights reserved.

7.11.1 Introduction 247


7.11.2 Postsynthetic Strategies: Top-Down Synthesis of Mesoporous Materials Through
Leaching of Preformed Zeolites 248
7.11.2.1 Mesopore Formation Through Dealumination by Acid Exposure 249
7.11.2.2 Mesopore Formation Through Desilication by Exposure to Bases 249
7.11.2.3 Desilication Combined with Surfactant-Supported Mesopore Formation 257
7.11.3 Bottom-Up Synthesis of Hierarchical Zeolites by Dual-Templating Methods 258
7.11.3.1 Hard Templating 259
7.11.3.2 Soft Templating with Polymers and Molecular Additives 261
7.11.3.3 Silylated Alkyl Chains as Mesostructuring Templates 264
7.11.3.3.1 Cationic organosilane surfactants 264
7.11.3.3.2 Seed silanization with neutral alkylamino siloxanes 268
7.11.3.3.3 One-step reactions with alkyl-containing silylating agents 270
7.11.4 Bottom-Up Synthesis of Hierarchical Zeolites with Single Templates 271
7.11.4.1 Bifunctional Structure-Directing Agents 271
7.11.4.2 Mesopore Formation Through Nanoparticle Assembly with Monofunctional Templates 274
7.11.4.2.1 Nanoparticle aggregation using single templates 275
7.11.4.2.2 Aggregation of nanoparticles by seeds or gel pretreatment 278
7.11.4.2.3 Steam-assisted conversion and other specialized methods 279
7.11.4.2.4 Nanoparticle aggregation from concentrated gels 280
7.11.5 Conclusion 282
Reference 282

7.11.1 Introduction decades. Small-, medium-, and large-pore zeolites are character-
ized by their 8, 10, and 12 or more TO4 elements (with
Classical zeolites are microporous crystalline three-dimensional T mainly Si, Al, and P, and to a smaller extent Ge, Ga, Ti, and
(3D) aluminosilicate networks of low density featuring well- V), defining accessible pores of effective dimensions of about 0.4,
defined pores and cavities on the nanometer scale and large 0.55, and 0.74 nm, thus allowing the entry and escape of a large
surface areas. Highly regarded as multifunctional molecular number of small-sized reagents, but excluding the processing of
sieves and catalysts, they are considered indispensable for the bulkier molecules. Furthermore, extended porous networks
chemical industry based on their high thermal and chemical impose diffusional limitations on the reacting molecules, reduc-
stabilities and their optional strong acidity. The value of zeolites ing the mass transport to and away from the reactive sites in the
for industrial processing has been appreciated already about pore system and opening time windows for unwanted secondary
50 years ago when systematic studies on synthetic zeolites reactions and coke formation. A whole new range of chemical
started in academia in the group of Richard Barrer and in the processing options would become available if these limitations
industry by researchers including Robert Milton, Donald Breck, were overcome while simultaneously preserving the desirable
George Kerr, and Edith Flanigen. In addition to their large-scale properties of the well-established zeolites.
production as ion exchangers for detergents, zeolites have In the last decade, much effort has therefore been undertaken
played an ever-more important role in petroleum processing to implement a new property into zeolitic materials: adding the
and they are the basis for many of the reactions performed by dimension of mesoporosity to their inherently microporous
heterogeneous catalysis today. This tremendous success story is network. The resulting hierarchical zeolites will feature new
based on the specific crystalline structure and composition of pathways for faster molecular diffusion and will allow access of
zeolites endowing them not only with ion-exchange properties, previously excluded larger molecules to the catalytically active
but also with molecular sieving functions exploited in gas sep- zeolite surface. This goal can be approached in different ways: (1)
aration and liquid- or gas-phase catalytic processing, strong by trying to synthesize zeolites with larger pores or even hierar-
adsorption capabilities used in waste treatments, and tunable chical pore systems directly, (2) by trying to use pre-made meso-
Brnsted acidity, just to name their most prominent features. porous amorphous materials and transform their existing walls
Most large-scale alkylation, aromatization, isomerization, crack- into zeolites, (3) by using low-dimensional zeolite sheets or
ing, or condensation reactions are performed with zeolite cata- subcrystalline zeolitic precursors and arrange them into meso-
lysts, thus showing their enormous economic impact. porous materials, or (4) by introducing the secondary pore
Nevertheless, certain limitations presented by the micropo- system of larger dimensions by combining the zeolite synthesis
rous nature of zeolites have also challenged researchers for with an additional mesostructuring process.

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00716-6 247


248 Mesoporous Zeolitic Materials

The drive to synthesize zeolites with ever-larger crystalline showing x-ray diffraction, however broad, in the wide-angle
pores is an ongoing research effort that often relies on using region, zeogrids and zeotiles lack the presence of an extended
increasingly complex organic structure-directing agents lattice. They are, for example, small MFI-type precursor units
(OSDAs). However, discoveries of structures with pores that can be assembled via supramolecular templating resulting
defined by more than 12 T-atoms were mainly made with in mesostructures featuring only small-angle diffraction.9
zeolitic alumino-phosphates, with VPI-5 (framework type These mesoporous zeolitic precursor assemblies can thus be
VFI; zeolites are classified according to their unique topology envisioned as an intermediate between amorphous mesopor-
by a 3-letter code indicating different framework types. Mem- ous aluminosilicates and hierarchical zeolites embracing
bers of a framework type are distinguished by their materials micro- as well as mesoporosity.
composition, carrying individual names) synthesized in the In this chapter, we restrict our discussion to truly mesoporous
group of Davis being a prominent member with a pore open- zeolitic materials, excluding micro-/mesoporous composites. We
ing of 18 T-elements, an 18-membered ring (18R) in the late focus our attention on recent developments in synthetic
1980s.1 Today, the record is held by the group of Corma, approaches for combining hierarchical features with micropo-
who discovered the 28R silicogermanate ITQ-43, featuring rous zeolites. Two strictly distinct methods are highlighted: the
crystalline micro- as well as mesopores in the same structure postsynthetic destructive (leaching) treatments performed on
with the largest pore dimension being 2.4 nm.2 Unfortunately, pre-made zeolites and the constructive methods developed for
the discovery of such extra-large-pore zeolites is not straight- directly creating hierarchical zeolites. The latter include a number
forward and these structures are usually not as stable as of different strategies. Hard scaffolds are used to leave a direct
common aluminosilicates. Presently, over 200 different zeolite imprint of the preformed template after its removal by calcina-
framework types (differing only in topology, not accounting tion, forming mostly intrazeolite mesopores. Soft-templating
for additional variations in composition or morphology) methods include the use of polymers, building a separate phase
of aluminosilicate as well as metal-substituted zeolites are from the zeolite gel as well as silylating agents that form protec-
recognized.3 The efforts of synthesizing extra-large-pore tive layers around zeolite precursor units, thus generating inter-
zeolites have been reviewed by Corma and coworkers.4 particle secondary pores. We describe the new approach of using
Much excitement was caused by the discovery of the meso- bifunctional templates that enable zeolite growth in restricted
porous M41S materials in 1992 by Mobil researchers. Shifting domains and simultaneously induce the formation of more or
the templating strategy away from the classical small OSDAs less ordered secondary pores. The above-mentioned constructive
used in zeolite synthesis to charged or uncharged supramolec- methods use dual-templating or multifunctional templating
ular assemblies created a whole new family of porous struc- approaches. Alternatively, mono-templating routes rely only on
tures that were readily made through chemical processes based micropore-directing agents; here the mesostructures result from
on solgel chemistry.5 Pore sizes far beyond 2 nm became special gel treatments or gel-conversion methods. In many cases,
accessible and could be controlled in size and topology in a the development of these synthetic approaches is directed
systematic manner, but the silica (or related oxide) walls lacked toward an improvement of the catalytic properties of zeolites,
the crystalline nature of zeolites. This important feature had and often model reactions are used to evaluate catalytic benefits
consequences with respect to a lower thermal and chemical generated by the new morphologies. We occasionally mention
stability as well as the lack of strong acidity. Therefore, the new results of such test reactions; additionally, an excellent review on
mesoporous materials did not fulfill the requirements for the impact of hierarchical zeolites on catalysis is available.10
many catalytic applications. Hence, much work, initiated by Furthermore, the journal Catalysis Today has dedicated a special
the group of Pinnavaia, has been devoted to implementing volume (Vol. 168) to this topic.
zeolitic building blocks into the mesoporous walls to render
them more stable and catalytically active (zeolitization) while
simultaneously retaining their mesoporous structure.6 How- 7.11.2 Postsynthetic Strategies: Top-Down
ever, the introduction of zeolite templates or pre-made zeolite Synthesis of Mesoporous Materials Through
seeds together with surfactant templates into the reaction mix- Leaching of Preformed Zeolites
ture often resulted in phase separation and the formation of
composite structures. Although intensive research in this area Creating mesopores through leaching procedures principally
has resulted in materials of much higher catalytic activity than constitutes a destructive method, intended to etch intercon-
the purely amorphous mesoporous structures, the strong acid- nected pores directly into the single-crystal bodies. Starting
ity and catalytic activity of zeolites are still unsurpassed.7 from pre-made zeolites, usually micron-sized crystals are
Another route to form mesostructured zeolites with acces- exposed to corrosive media in form of acids or bases to dissolve
sible crystalline surfaces might be envisioned via the assembly part of their microporous framework, thus resulting in intra-
of 2D zeolitic sheets or small zeolite precursor entities such as zeolite mesopores. Alumina is predominantly extracted with
zeotiles or zeogrids. The recently discovered MWW zeolite strong acids such as HCl, HNO3, or HF or mild acids such as
family has shown that layered precursors either can form the oxalic acid, or with complexing agents. Desilication is usually
3D MCM-22 zeolite or can be transformed into related lamel- performed with NaOH or recently also with large structure-
lar or pillared derivatives featuring additional larger pores. directing alkyl ammonium cations. Inherently, the nature of
Several new, layered precursors of other zeolite structures the zeolite as well as the nature of the corrosive medium will
have been found recently, thus opening up possibilities for determine the degree of dissolution, while the resulting meso-
being restructured into mesoporous zeolite assemblies.8 pore geometry is not easily controlled and three-dimensionally
While these 2D zeolites are truly crystalline in the sense of connected pore networks are not necessarily obtained. The
Mesoporous Zeolitic Materials 249

duration of the treatment, temperature of the reaction, as well due to 40-nm pores created upon conventional or microwave
as preceding treatments performed on the zeolites will all have heating with 6 M HCl at 100  C for 15 min.56 Some dealuminat-
an influence on the degree of framework extraction, the size, ing agents create mesopores of a different kind: Qin e al. exposed
penetration depth, and the location of the resulting pores. Y zeolites to ammonium hexafluoridosilicate (AHFS), which
Usually, the Si/Al ratio will change and consequently the num- resulted only in a mesoporous amorphous silicate layer around
ber of acid sites and possibly the acid strength of the remaining the crystal surface, leaving the overall internal integrity of the
sites. Some fraction of microporosity is usually lost when crystallites unaffected.57 By contrast, when this dealumination
compared to the parent material. The roughening of the crystal process was performed after a treatment with NaOH, evenly
faces typically leads to an increase of the external surface area distributed mesopores of about 30 nm were obtained, thus
that is decorated with large numbers of exposed silanol groups. increasing the catalyst reactivity toward cumene conversion.
Regarding the large range of possible reaction parameters, The authors speculate that silanol nests were created during the
leaching can offer great flexibility for creating custom-made base treatment that allowed access of the AHFS reagent, resulting
reactive zeolite surfaces. Processing appears to be straightfor- in a mesoporous zeolite Y with homogeneous silica/alumina
ward since the starting material is typically pre-made micron- distribution (see Figure 1). The comparably small external sur-
sized zeolite material. However, as stated above, the destructive face area of 61 m2 g1 created here (parent material: 18 m2 g1)
character of this method generally leads to a substantial loss of was markedly increased by more complex desilication proce-
starting material. Table 1 gives an overview of the applied dures, as will be described later.
leaching protocols and the catalytic test reactions performed The exploitation of defect sites for framework extraction was
on the resulting materials, when available. performed via a very different route by Valtchev et al.58 They
used 238U ion-beam irradiation on oriented single crystals of
ZSM-5 to create parallel, 1D defect zones of different density.
7.11.2.1 Mesopore Formation Through Dealumination
Subsequent chemical attack with diluted HCl uniformly
by Acid Exposure
removed Si/Al from the framework, thus creating diffusion
Probably the oldest method for creating mesopores has been pathways of 50 nm without deteriorating the microporous envi-
practiced since the early 1980s, especially with zeolite Y ronment. This model system nicely shows the dominating effect
(framework type FAU).52 Steaming at elevated temperatures of mesopores for enhancing the chemical diffusion, as the over-
hydrolyzes aluminum-containing sites from lattice positions, all catalytic conversion of m-xylene was markedly improved
thus forming amorphous debris inside and outside of the while the selectivity of the original zeolite was maintained.
zeolite framework, leaving behind more or less open secondary
pores. The concomitant self-healing of the generated defect
sites through condensation reactions finally enhances the ther-
7.11.2.2 Mesopore Formation Through Desilication
mal stability of the product, appropriately called ultrastable Y
by Exposure to Bases
or short USY. This treatment is still used to implement meso-
pores into zeolite Y,53 but an additional treatment of mild acid The removal of silica species (desilication) has become a dom-
washing is often added in order to remove the newly created inant way to create mesopores in zeolites by leaching. In this
extra-framework alumina deposits. case, mesopores are usually formed without affecting the acid-
A recent excellent overview about synthesis strategies for ity of the respective zeolite, an important aspect for most
mesopore formation in zeolites by Chal et al. recalls the differ- catalytic reactions. Especially the group of Perez-Ramirez has
ent strategies for selective removal of alumina from zeolites.54 studied the desilication on various zeolites in depth and has
One can distinguish dealumination induced by simple calcina- brought this process close to industrial realization.59 Mecha-
tion, by steaming in combination with a mild acid wash, as well nistic aspects of desilication were reviewed in early 2011.60 We
as the immediate extraction using strong acids. These methods will highlight major achievements in this area and will com-
were also applied for zeolites other than faujasites, such as plement the existing overview with the latest developments.
mordenite, beta, or ferrierite. Foremost, dealumination is used A compilation of experimental studies on desilication is given
to reduce the number of acid sites in zeolites, which are made in Table 1, documenting the specific type of reaction, the
responsible for carbon deposition and shortening of the catalyst zeolite used, and the catalytic test reaction investigated, when
lifetime. For instance, mordenite (MOR) was especially treated available. It includes publications where desilication is supple-
with mild acetic acid to carefully dissolve alumina from the mented by a template-assisted transformation of the zeolite
framework without drastically influencing the micropore struc- debris as described in Section 7.11.2.3.
ture. The average micropore size was largely unaffected even Apart from the early patent literature by Young in 1967,
with an extended exposure to the acid while the zeolite acidity who observed increased adsorption of olefins in base-treated
decreased as intended. This effect was made responsible for the mordenite, it took about 30 years before the existence of meso-
observed increase in lifetime during cumene alkylation; how- pore formation upon leaching was documented by nitrogen
ever, 40-nm secondary pores were formed simultaneously.55 It is sorption.60 Early studies had claimed that sodium carbonate
therefore often difficult to identify a clear causeeffect relation- and sodium hydroxide solutions would not deteriorate the
ship for the observed improvements in catalytic performance. x-ray crystallinity during desilication in ZSM-5 and silicalite
The mesopore formation through dealumination is very much (MFI). These findings were supported by Matsukata and his
dependent upon the type of zeolite structure, as shown by group, but they documented that about 40% of the silicon was
Gonzales et al. Studying beta (BEA), ZSM-5 (MFI), and morde- dissolved from the original zeolite crystals, thus leaving strong
nite, only the latter experienced a major increase in pore volume indentations in the form of surface roughening on the zeolite
250 Mesoporous Zeolitic Materials

Table 1 Overview of synthetic procedures developed for top-down processing (leaching) (loosely grouped according to zeolite phases)

Year and Method Zeolite structure Si/Al ratio Mesopore Catalysis performed (special
reference (type, pore before size (nm) findings)
dimension) treatment

Desilication
2000 11
0.2 M NaOH, 80  C, 300 min ZSM-5 (MFI, 3D) 39 4 Cumene cracking
200412 0.11 M NaOH, 2575  C, 0.2510 h ZSM-5 37 10 (MFI)
BEA (3D) 122 6 (BEA)
MOR (1D) 45
FER (2D) 28
200513 0.2 M NaOH, 65/85  C, 30 min ZSM-5 151000 1020 Optimum Si/Al range 2050
200514 0.2 M NaOH, 65  C, 1530 min Al zoned ZSM-5 2050 4 Pore-directing role of Al
201015 0.12.0 M NaOH, 90  C, 300 min ZSM-5 38 4
200916 1 M, 0.5 M NaOH, 85 , 100  C, 1 h ZSM-5 40 n.a. Liquid-phase transformation of
ZSM-12 (MTW, 1D) 40 alpha-pinene;
MCM-22 (MWW, 40 MCM-22 not stable
2D)
200917,18 0.2 M NaOH mixed with TPAOH or TBAOH, ZSM-5 42 310 Hierarchy factor
65  C, 30 min or 1 M TPAOH, 65  C, 8 h Pore-growth moderators
Alkylation of benzene
200919 0.2 M NaOH, 65  C, microwave heating at ZSM-5 40 10
150 W for 35 min
201020 (a) 0.2 M NaOH, 65  C, 30 min ZSM-5 2550 8 Isomerization of o-xylene
(b) 0.1 HCl, 70  C, 6 h
201021 (a) 0.21 M NaAlOH, 6580  C, 0.53 h ZSM-5 1540 5 Higher yield of ZSM-5, up to 95%
(b) 0.13 M HCl, 6580  C, 3 h
201122 NaOH, HCl treatment, and SH ZSM-5 26 10 Hydrolysis of nitrophenylbutyrate
functionalization for lipase anchoring
201123 (a) 0.11.8 M NaOH, 65  C, 30 min ZSM-5 101000 10 Alkylation of toluene
(b) 0.020.1 M HCl, 65  C, 6 h
201124b (a) 0.11.5 M NaOH, 70 , 1 h H-ZSM-5-Ru 26 3.87.2 FischerTropsch
(b) RuCl3 impregnation and reduction in H2
201125 NaOH Al(OH)4 or Ga(OH)4, TMA or Silicalite-1 (MFI, 3D) 1320 Pore-directing agents
TPA
201126 Template-containing zeolite aggregates ZSM-5 280 Etherification of propylene glycol
0.21 M NaOH, 70  C, 2060 min ZSM-12
BEA
200827 0.2 M NaOH, 2565  C, 1060 min BEA 35 24 Alkylation of benzene (only 10%
conversion compared to parent
beta)
200928 Partial detemplation by calcination at 230, BEA 710 Pyrolysis of LDPE
330 or 550  C
0.2 M NaOH, 65  C, 30 min
200929 O.1 M TMAOH, 5100  C, 30360 min BEA 35 1020
201030 0.05, 0.1 M NaOH, RT, 15 min USY (FAU, 3D) 28 3/30 Hydrocracking of n-hexadecane
on Pt-loaded samples
201231 H4EDTA, Na2H2EDTA, citric acid, HCl, Y, USY 2.430 210 Alkylation of benzyl alcohol
TPAOH, NaOH Pyrolysis of LDPE
201232 0.2 M NaOH TPA, TEA, TMA or a variety USY 15385 6 Continuous-flow reactor
of surfactants, 65  C, 30 min BEA 220 4
200933 0.5 M NaOH, 80  C 3 h (dealumination by FER (2D) 29 >100 Pyrolysis of LDPE
steaming or oxalic acid unsuccessful)
201034 (a) 1 M NaAlO2, 6080  C, 0.56 h FER n.a. Pyrolysis of LDPE
(b) 3 M HCl, 80  C, 3 h Pd dispersion
(c) 0.2 M NaOH, 60  C, 0.5 h
201035 0.20.4 M NaOH, 75  C, 2 h SSZ-13 (CHA, 3D) 14 210 Styrene oligomerization, MTO
201036 0.2 M NaOH, 65  C, 30 min SSZ-35 (STF, 1D) 33 n.a. p-Xylene alkylation
201037 0.050.4 M NaOH, 4565  C, 30 min ITQ-4 (IFR, 1D) 32 36 Pyrolysis of LDPE
201138a (a) 0.2 M NaOH, 65  C, 30 min ZSM-22 (TON, 1D) 42 n.a. Pt-modified: n-octane
(b) 1 M HCl, 65  C, 360 min hydroisomerization
201239 0.4 or 0.6 M NaOH, 80  C, 15120 min NU-10 (TON, 1D) 33 2020 nm o-Xylene isomerization
200640 0.050.4 M NaOH, 3595  C, 30150 min ZSM-12 (MTW, 1D) 31500 1520

(Continued)
Mesoporous Zeolitic Materials 251

Table 1 (Continued)

Year and Method Zeolite structure Si/Al ratio Mesopore Catalysis performed (special
reference (type, pore before size (nm) findings)
dimension) treatment

200741 0.2 M NaOH, 65  C, 30 min MOR (1D) 2030 10 Alkylation of benzene


200842 0.051 M NaOH, 4585  C, 15300 min AST (0D) 31 5 Pyrolysis of HDPE
201124d 0.2 M NaOH, 2 h GaZSM-11 Ga/Si 94 13 Pt dispersion, aromatization of
(MEL, 3D) propane
201143 0.2 M NaOH, 65  C, 0.25 h TUN (3D) 20 n.a. Toluene alkylation

Surfactant-assisted desilication
200544 (a) 0.33.0 M NaOH, RT, 30 min CTAB, MOR/MCM-41 18 2.5 25 Hydrodealkylation of heavy
30 min aromatics
(b) 100  C 24 h
(c) pH ! 8.5, 100  C, 24 h
200645 (a) 0.45 M NaOH CTAB, RT, 60 min USY, ZSM-5 -> 40, 40 2.5 Cumene conversion
(b) 100  C, 24 h MCM-41
201246 (a) 0.10.65 M NaOH CTAB, RT, 2 h Ga,Al-ZSM-5/MCM- Ga,Al/ 3 Aromatization of propane
(b) 100  C, 24 h 41 Si 9.8
(c) pH adjustment
(d) 100  C 24 h
201147 (a) 2.0 M NaOH, RT, 30 min ZSM-5/MCM-41 50 4 Cracking of triisopropylbenzene
(b) CTAB, 50  C, 1 h BEA/MCM-41 25 3.6
(c) 110  C, 24 h ZSM-5/SAPO-5/
(d) Reduction of pH and add SAPO-5 MCM-41
(d) 110  C, 24 h, SAPO-5 added at (c)
201048 (a) 0.09 M TMAOH CTAB, RT, 30 min Y/MCM-41 16 4
(b) 150  C, 24 h
201149c (a) 0.41.2 M NaOH, RT MOR/MCM-41 48 3 Alkylation of naphtalene
(b) CTAB 100110  C, 24 h FER/ MCM-41 27 3 1-Butene isomerization
BEA/MCM-41 42 3
201250 (a) 0.37 M NH4OH C8 to C16TAB 20 min Y (also: MFI, FAU, 15, 2.4 2.54.5 Catalytic cracking of vacuum
(b) 150  C, 10 h (also: NaOH, Na2CO3, MOR) gas oil
TPAOH) FCC
201251 CTAB NaOH, 100  C, 24 h ZSM-5 100, 50, 30 3, 1030

FAU

NaOH
PLUS
AHFS AHFS
0.05
dV/d log(D)

dV/d log(D)

0.05

4 10 100 20 nm 10 30 100 20 nm
Pore diameter/nm Pore diameter/nm

Figure 1 Acid treatment with ammonium hexafluoridosilicate (AHFS) of faujasite creates a mesoporous silica shell (left), while intrazeolite mesopores
form after consecutive application of NaOH and AHFS (right). Reprinted from Qin, Z.; Shen, B.; Gao, X.; Lin, F.; Wang, B.; Xu, C. J. Catal. 2011, 278,
266275. Copyright (2011), with permission from Elsevier.

morphology as seen in scanning electron microscopy (SEM) The group of Perez-Ramirez soon recognized that the Si/Al
micrographs.11 They also observed the positive implications of ratio of the respective zeolites plays a major role in the success-
mesopore formation during cumene cracking.61 More system- ful pore formation and that the amount and location of alu-
atic investigations of the details of silica depletion in silica-rich minum in the lattice can direct the extraction of silica.13 An
commercial zeolites such as MFI, BEA, MOR, and FER started optimal Si/Al range of 2550 for desilication was identified by
in 2004 with the work by Groen et al.12 They studied the comparing ZSM-5 samples of increasing aluminum content. It
influence of NaOH concentration, reaction temperature and was suggested that in aluminum-rich samples extraction of
time on pore formation by comparing sorption data of silica is reduced through a shielding effect of the negatively
untreated and treated samples. All zeolites showed an increase charged AlO4 tetrahedra, while in silica-rich samples this
in mesopore surface area after base exposure, but the reaction shielding is obviously less abundant. Consequently, uncon-
conditions had to be adjusted for each type of zeolite. Simul- trolled excessive Si extraction can lead to wide pore-size distri-
taneously it was observed that this process was accompanied butions and extremely low yields through massive dissolution
by a substantial loss of micropore volume. in the latter case. The overall acidity did not change drastically
252 Mesoporous Zeolitic Materials

in samples of intermediate Si/Al ratio, indicating a preservation Recently, it was shown by the Perez-Ramirez group that
of the aluminum content; therefore, a reinsertion of the Al ZSM-5 mesoporous zeolites, desilicated according to this
species close to the pore surface was proposed. Because of its method, retained their intrinsic structure and acidity even
strong influence the aluminum was labeled a pore-directing when pelletized with an attapulgite clay, commonly used as a
agent (PDA). The major impact of the aluminum distribution binder in industrial packaging of catalyst powders.62
was nicely visualized with SEMenergy-dispersive x-ray spec- A systematic study by Zhao et al. addressing the influence of
troscopy (EDX) and 3D transmission electron microscopy the NaOH concentration on leaching of ZSM-5 with a Si/Al
(TEM) micrographs on Al-zoned ZSM-5. A comparison with ratio of 38 showed the inverse correlation of increasing meso-
untreated ZSM-5 (sample SZ-nt) shows the striking introduc- pore formation and loss of micropore volume and crystallinity.
tion of internal mesopores through alkaline treatment A maximum concentration of 0.4 M NaOH was recommended
while the aluminum-rich outer surface is much less affected for alkali leaching when performed under more drastic condi-
(see Figure 2, sample SZ-at).14 Favorable reaction conditions tions at 90  C for 300 min.15 The less aggressive standard
for desilication of ZSM-5 with medium Si/Al range were base treatments of the Perez-Ramirez group can be substan-
identified: a treatment in 0.2 M NaOH was used at 65  C tially shortened to 34 min by using microwave heating to
for 30 min. create mesoporous ZSM-5.19

Vads/cm3 STP g1
1 m

400
SZ-at30

300
SZ-at15

200

SZ-nt

p/p0/-
(a) (b) 0.2 0.4 0.6 0.8

100 nm

(c) (d)

Figure 2 Desilicated small ZSM-5 zeolites (400700 nm, SZ) through alkaline leaching. (a) SEM micrograph of nontreated sample SZ-nt. (b) Nitrogen-
sorption isotherms of SZ-nt and alkaline treated samples for 15 and 30 min (SZ-at15 and SZ-at30). (c) 3D-TEM virtual cross sections through the
reconstruction of an alkaline-treated crystal. (d) Surface rendering of a section of an alkaline-treated crystal; zeolite material red, porosity green.
Reprinted with permission from Groen, J. C.; Bach, T.; Ziese, U.; Paulaime-van Donk, A. M.; de Jong, K. P.; Moulijn, J. A.; Perez-Ramirez, J. J. Am. Chem.
Soc. 2005, 127, 1079210793. Copyright (2005) American Chemical Society.
Mesoporous Zeolitic Materials 253

Sodium aluminate solution was studied as another reagent is used. In a very detailed study, Verboekend et al. screened the
for desilication of ZSM-5.21 It turned out that Si leaching optimum conditions for generating mesopore surface area in
occurred to a much lower degree when compared to NaOH, alumina-rich as well as in silica-rich ZSM-5, outside of the
most likely because aluminum hydroxide deposits at the zeo- established optimum Si/Al range.23 By applying an additional
lite surface hindered a more severe extraction. When these treatment with HCl on alumina-rich ZSM-5 or using PDAs on
deposits were removed by a secondary acid wash with HCl or high-silica samples, they could extend the overall accessible
oxalic acid, a comparable mesopore surface area as in the Si/Al range for desilication from 2050 to 121000.
NaOH-leached reference sample was generated. An advantage It was documented by Svelle et al. that not only composi-
of this procedure was seen in the greatly reduced loss of zeolite tion but also morphology might have a tremendous effect on
material, which additionally led to a smaller mesopore size of the desilication mechanism.63 Comparing single crystals and
about 5 nm. A shielding function was also established for other aggregated ZSM-5 particles after exposure to identical desilica-
metal hydroxides or tetraalkylammonium cations when stud- tion procedures led the authors to assume two major routes of
ied with the silica-rich silicalite-1. Usually, zeolites with a high mesopore formation: one being controlled by the Al-directed
Si/Al ratio experience massive dissolution and a gain in surface dissolution and the other mainly dominated by crystal bound-
area is only obtained from surface roughening and/or particle aries. Fused particles with grain boundaries and defects were
deagglomeration when the standard 0.2 M NaOH solutions much more susceptible to etching. A summary of the different
are used for desilication, while mesopore formation is hardly morphologies formed with varying compositions is given in
present. However, the addition of low concentrations of Figure 3, which is mainly derived from studies on ZSM-5.
Al(OH)4, Ga(OH)4, and tetramethyl- or tetrapropyl- ammo- However, the authors assert that these findings should also
nium (TMA or TPA) to the alkaline solution served well in be relevant for other framework structures.
protecting the surface of silicalite-1 and hence these reagents Recent publications envision new areas of application for
were labeled PDAs.25 Now, mesopores of about 10 nm were mesoporous ZSM-5 by adding additional functionality to
generated with higher yields of the mesoporous zeolites. It is 10-nm-sized mesopores. Consecutive desilication and surface
assumed that the metal hydroxides served as protectors silanization with mercapto- or aminopropyltrimethoxysilane
through partial reinsertion into the zeolite framework or by allowed for the anchoring of a lipase-type enzyme (approxi-
forming an amorphous oxide layer. The structure-directing mate size 4 nm) within the interconnected mesopores of the
agents (SDAs) on the other hand seem to act as a shield zeolite, even at a higher content than in the 1D pores of simi-
through their high adsorption affinity toward the zeolite sur- larly functionalized mesoporous silica (MCM-41). The thiol-
face, with TPA having the strongest effect. functionalized ZSM-5 was the most active biocatalyst for the
ZSM-5 with lower Si/Al ratio can also itself serve as an hydrolysis of p-nitrophenyl butyrate, possibly due to enzyme
internal PDA source by generating amorphous alumina-rich stabilization by formation of disulfide bridges with the func-
debris on the mesopore and outer zeolite surface when NaOH tionalized zeolite support.22 Other new applications include

Morphology and Desilication


crystal characteristics characteristics
OH
- No/little intergrowths/defects - Mesopores from AI distribution
- Si/Al = 2050 (required)

- Few intergrowths/defects
OH
- Mesopores from AI distribution
- Si/Al = 2050 (preferred) and intergrowths/defect removal

- Many intergrowths/defects OH - Mesopores predominantly from


- Si/Al less important intergrowths/defect removal

Internal defects External surface

Figure 3 Overview over different desilication mechanisms depending on the morphology of the parent compound. Reprinted from Svelle, S.; Sommer,
L.; Barbera, K.; Vennestrom, P. N. R.; Olsbye, U.; Lillerud, K. P.; Bordiga, S.; Pan, Y.-H.; Beato, P. Catal. Today 2011, 168, 3847. Copyright (2012), with
permission from Elsevier.
254 Mesoporous Zeolitic Materials

the ion exchange of mesoporous ZSM-5 with large cobalt while the mesoporosity increased steadily with time. The
molybdenum polyoxometalates ions ([H6CoMo6O24]3) to authors believe that the reason can be found in the different
create bifunctional catalysts featuring close proximity of hydro- aluminum distribution.39 SSZ-35 (also a 1D zeolite, STF fam-
genation sites (CoMo6) and catalytic cracking sites (Brnsted ily) was either dealuminated or desilicated in order to study the
sites) for an effective performance in hydrodesulfurization.64 changes in selectivity toward p-xylene alkylation. It proved to be
The studies on desilication with NaOH have been mostly amenable to either treatment and in both cases showed an even
focused on the industrially important zeolite ZSM-5, but some greater selectivity to 2,5-dimethyl cumene as compared to the
reports also address other structures. Significant advantages parent sample, however for different reasons. Dealumination
are envisioned with more restricted, 1D zeolites. Laboratory- removed mainly surface aluminum and decreased the surface
synthesized large mordenite crystals with Si/Al ratios 20 and 30 acidity responsible for secondary alkylation reactions, while
were desilicated and it was demonstrated that, in contrast to desilication was presumably efficient due to a shorter contact
dealumination procedures, mesoporosity could be introduced time of reactants caused by increased diffusivity.36 ITQ-4 (IFR),
while preserving the Brnsted acidity. The positive effect of another 1D zeolite, showed also mesoporosity after NaOH
additional pores in these 1D zeolites was reflected in improved treatment.37
catalytic performance in the alkylation of benzene. Addition- A careful study of the desilication on H-SSZ-13 with CHA
ally, less coke formation was observed.41 Wei et al. performed a topology (3D) was performed by Sommer et al.35 They
similar detailed desilication study on 1D ZSM-12 (MTW) pre- included Fourier transform infrared (FTIR) spectroscopy with
pared with a Si/Al range between 31 and 500; they found the CO as the probe molecule for acid site determination as well as
concentration of NaOH to be most important for the pore confocal fluorescence microscopy to follow the access of a
formation.40 They also confirmed the key role of aluminum styrene oligomer to the newly created mesopores to assess the
in the leaching process for this structure since removal of progress of desilication. Contrary to findings with other zeolite
silicon was again most efficient in the optimum Si/Al range structures, they observed a remarkable decrease of surface area
between 31 and 58. It was further noted that when the SDA was accompanied by a loss of micropore volume and Brnsted site
present in the micropores, it effectively prevented silicon density. This was explained by a partial damage of the crystal
extraction. All leached samples showed increased diffusivity structure, likely caused by the large number of four rings in
for large hydrocarbon molecules. CHA. The high tension in these small rings had previously
Other network structures are also susceptible to desilica- been associated with a low stability of framework aluminum.
tion: even clathrasils, 0D aluminosilicates that are usually not Overall, the introduction of mesopores was insufficient to
catalytically active, could be fragmented into nanoclusters with offset the detrimental changes in surface properties brought
a highly increased intercrystalline pore surface that showed about by desilication, which therefore turned out to be coun-
some activity in the degradation of high-density polyethylene terproductive for the methanol-to-olefin (MTO) conversion.
(HDPE).42 Ferrierite (FER, 2D) is a zeolite that was found to be Similar observations are made for the desilication of zeolite
highly resistant to demetallation by steaming and acid or base beta (see below within this chapter).
treatment. Only when using harsh conditions with 0.5 M The relatively new high-silica structure TUN with ten-ring
NaOH it is possible to increase the mesopore area three to pores was nearly unaffected by a dealumination treatment even
four times through platelet deaggregation and perforation with highly concentrated 6 M HNO3, but it formed mesopores
with undefined pores; however, the yield decreased down to upon desilication with NaOH.43 Here it was found that the
about 40% and micropore volume was nearly half.33 A multi- desilication procedure changes the type of acid sites by a reduc-
step demetallation was specially designed to overcome the tion of Brnsted acid sites and a concomitant increase in Lewis
restrictions in ferrierite.34 To this end, sodium aluminate was acid sites, which was held responsible for the decrease in
used in a first step to desilicate part of the zeolite. However, selectivity during toluene alkylation.
most of the Si species remained in the solid because precipi- Commercial steamed and acid-leached zeolite Y was ana-
tated aluminum hydroxide hindered their dissolution and lyzed by de Jong et al. using 3D tomography combined with a
removal. Hence, an HCl wash was added to remove alumina special imaging analysis in order to identify the type and
debris, and in a third step a mild NaOH wash finally dissolved morphology of the created pores, information that cannot be
the silica nanoparticles. A spray-drying impregnation with Pd obtained from sorption experiments in this depth.65 Nitrogen
proved to produce a fine dispersion of metal particles in the sorption experiments of this sample indicated the existence of
final ferrierite sample. constricted pores, seen by cavitation effects as a sharp peak
A two-step procedure was also necessary for mesopore for- when the pore-size distribution was evaluated from the desorp-
mation in the 1D zeolite ZSM-22 (TON).38 This structure poses tion branch (see Figure 4, top). Additional mesopores of
a challenge for demetallation because the crystals exhibit a large 2030 nm are evident from both branches. While TEM micro-
fraction of the aluminum content on their outer surface. Thin- graphs indicate mesopores running throughout the crystal,
ning and defragmentation of the rod-like crystals occurred individual pores can be recognized in a virtual slice of the
upon base treatment, accompanied by alumina deposition on reconstructed volume of this crystal (see Figure 4, middle).
the outer surface and almost complete blocking of the micro- Using their advanced imaging analysis enabled the authors
pores. However, a supplemental acid wash regenerated nearly to differentiate between open, interconnected pores and
90% of the original pore volume. This latter problem seems to two types of blocked mesopores, either being closed and
be absent in another structure of the same family. When NU-10 only accessible via micropore diffusion or constricted, hav-
(TON) was severely desilicated with more concentrated NaOH ing a diameter of less than 4 nm, the latter amounting to
at a higher temperature, the microporosity was not affected about 20% (see Figure 4). These zeolites were additionally
Mesoporous Zeolitic Materials 255

1.8

Quantity adsorbed (cm3 g1 STP)


320
1.6
1.4 280

240
0.5
200

dV/d log D (cm3 g1)


0.4 160

120
0.3 0 0.2 0.4 0.6 0.8 1.0
Relative pressure PP01
0.2

0.1

0
1 10 100
Pore diameter (nm)

100 nm 100 nm
(a) (b)

467 467
z (nm)

z (nm)

0 0
502 502
y( y(
nm nm
) 177 ) 177
0 0 0 0
x (nm) x (nm)
Figure 4 (Top) N2 physisorption analysis (inset) of acid leached HY30. Pore-size distribution derived from the desorption branch (green) shows
cavitation effects at 4 nm, assigned to closed pores. (Middle) (a) TEM micrograph and (b) a virtual slice reconstructed by electron tomography depicts
channel-like mesopores distributed throughout the crystal. (Bottom) Volume-rendered 3D representations of the open mesopores in green (left)
and the closed mesopores in red (right). Adapted with permission from Zecevic, J.; Gommes, C. J.; Friedrich, H.; de Jong, P. E.; de Jong, K. P.
Angew. Chem. Int. Ed. 2012, 51, 42134217. Copyright (2012) John Wiley and Sons.

base-leached, resulting in a zeolite with trimodal porosity. 443 m2 g1 were achieved with prolonged treatment, however
Analysis with electron tomography revealed that the original accompanied by an increasing loss of micropore volume down
large mesopores had increased slightly to about 30 nm diam- to only 0.06 ml g1.30 A comprehensive study on zeolite Y and
eter while a new pore system with about 3 nm pores was visible ultrastable USY steamed to different degrees and partially acid-
throughout the zeolite. Large external surface areas of 339 or treated was recently published by Verboekend et al.31 Various
256 Mesoporous Zeolitic Materials

combinations of acid (H4EDTA, Na2H2EDTA, citric acid, HCl) desilication agent in order to ease the structural degeneration
and NaOH treatments with or without PDAs tetrapropylammo- observed especially in zeolite beta with NaOH.29 They heated
nium hydroxide (TPAOH) established reaction conditions for calcined zeolite beta in the comparatively mild organic base
Y zeolites of Si/Al ranges between 2.4 and 30 that are appropri- tetramethylammonium hydroxide (TMAOH), thus preventing
ate to largely retain the zeolite crystallinity (microporosity) severe dissolution or major reduction of micropore volume.
and still generate mesopore surface areas that are very high Instead of exploiting the shielding function of alkylammo-
(>200300 m2 g1) and can even reach 500 m2 g1 (in USY). nium templates when situated within the micropores, bulky
Despite these promising results there is evidence indicating organic bases such as TPAOH or TBAOH whose sizes exceed the
that simple basic leaching is not necessarily beneficial for the diameter of the micropore openings of ZSM-5 were used by
catalytic behavior of all zeolite types. Using zeolite beta (BEA) Perez-Ramirez et al. as pore-growth moderators.17 Used in com-
with a Si/Al ratio of 122, far out of the optimal range, had led to bination with NaOH at a fixed overall OH concentration of 0.2 M
extensive dissolution in previous studies.12 Thus, micron-sized and a variable TPA(TBA)/OH ratio they were able to steer the
zeolite beta was intentionally prepared in fluoride medium in mesopore formation and their diameter in a controlled fashion by
order to obtain a crystal morphology with few defects and a blocking the micropore entrances. This shielding effect was
presumably high chemical stability.27 Nevertheless, when the not noticeable when the alkyl ammonium ion was smaller than
standard procedure using 0.2 M NaOH was applied even for a the zeolite micropore diameter, for example, when TMA was
short time and at lower temperature, dissolution and loss of employed. Using the pore-growth moderators, the desilicating
microporosity occurred again, generating increasing mesopore action was limited to the surface of the respective zeolite, thus
surface areas with proportionally decreasing microporosity. diminishing the loss of micropore volume. In order to find a
When this desilicated zeolite beta was tested in the alkylation of descriptor for the optimum desilication process independent of
benzene to ethylbenzene, the conversion was dramatically zeolite structure, a hierarchy factor (HF) was introduced. It is
reduced to 10% of the parent zeolite. Obviously, the crystallinity based on sorption data and is the product of the newly created
and tetrahedrally coordinated aluminum were both strongly relative mesopore surface area (Smeso/SBET) and the relative micro-
reduced and the Brnsted acidity was nearly lost. It was specu- pore volume (Vmicro/Vtotal) that is still retained after desilication.
lated that the lattice destruction in this case is due to the lower A high HF indicates that a large mesopore volume is obtained
stability of aluminum species in the highly acidic framework of without severe reduction in micropore volume. The authors could
zeolite beta compared to MOR or ZSM-5. To overcome this correlate the HF with the catalytic activity of mesoporous ZSM-5
limitation, Perez-Ramirez introduced the concept of partial in the alkylation of benzene to ethylbenzene. Due to the use of the
detemplation prior to desilication, relying on the known effect large organic bases, the silica dissolution was slowed down sub-
of retarded dissolution of template-containing zeolites.28 Starting stantially, allowing a better control of the process. When only
from the hypothesis that calcination at lower temperature directs TPAOH was used as a pore generator, the optimum leaching
the content as well as location of the remaining micropore- conditions were 1 M TPAOH at 65  C for 8 h.18
directing template, silicon extraction was performed after differ- The use of PDAs is especially beneficial for zeolites that easily
ent stages of template removal in zeolite beta. As a result, nitrogen undergo amorphization under common leaching procedures.
sorption data now revealed a controlled increase in mesopore For this reason, Verboekend et al. studied a comprehensive
surface area, while the loss of microporosity was reduced. The group of organic bases in addition to anionic, nonionic, and
mesoporous beta samples were tested in the pyrolysis of low- cationic surfactants as additives in NaOH solution for the
density polyethylene (LDPE), a large-scale process applied for desilication of commercial USY and beta.32 Best results were
recycling plastic materials. It is an acid-catalyzed reaction that is obtained with large cationic PDAs containing 1020 C atoms,
diffusion limited in virgin zeolite beta due to the long, branched such as TPA or the surfactant cetyltrimethylammonium, CTA.
hydrocarbons involved. In mesoporous beta, a significant A high mesopore surface area of 578 m2 g1 was obtained for
decrease of the breakdown temperature of LDPE was observed USY with TPA while mostly preserving the microporosity
concomitant to the increase in mesopore surface area. However, (0.28 ml g1, down from 0.33 ml g1 in the parent zeolite)
the best-performing sample had lost nearly half of its micropore with a final yield of 56%. Very good results were also obtained
volume, indicating that this process is strongly controlled by the using surfactant molecules, especially CTA for high-silica zeo-
accessibility of the external surface of the zeolite domains. lite beta (Si/Al 220), however caused by a different mechanism.
Enhanced diffusion and a relative increase in acid sites through Here, the usually observed massive amorphization was mark-
desilication together might result in this positive trend in edly reduced and the crystallinity was maintained at about 85%.
reactivity. This surfactant-assisted recrystallization process of zeolite debris
The protective function of the micropore template during is described in detail in Section 7.11.2.3. The authors also
leaching was also exploited by van Iaak et al. They used this introduced a continuously operable reactor for desilication
concept for decoupling mesopore formation from changes in allowing a 100-fold increase in productivity as compared to
acidity on the zeolites ZSM-5, ZSM-12, and beta that consisted of the commonly applied batch reactors (see Figure 5).
agglomerates of small crystallites, thus possessing a large external In this context, another soft but inexpensive desilicating
surface area.26 Uncalcined zeolites were treated with NaOH for medium was presented by Vennestrom et al. in the form of
different times. Some of the small individual crystallites were guanidinium hydroxide.66 It is less aggressive than NaOH and
supposedly displaced from the aggregated particles under these thus requires a 1.6 M solution and reaction for over 5 h at
conditions, thereby forming interparticle mesopores, thus leav- 65  C to create substantial mesopores of about 13 nm in
ing the overall Si/Al ratio and original micropore volume of the H-ZSM-5. Compared to a treatment in NaOH, a much higher
remaining particles unaffected. Holm et al. introduced a different yield and no loss of microporosity were observed.
Mesoporous Zeolitic Materials 257

Zeolite Base and PDA


Inlets
suspension solution

Micro-reactor Outlet
Product 6 cm
3

Stirrer

Reaction
chamber

High-shear
Static
disperser
blades

Figure 5 Continuous-flow reactor for the synthesis of mesoporous zeolites through desilication. Adapted with permission from Verboekend, D.; Vile,
G.; Perez-Ramirez, J. Cryst. Growth Des. 2012, 12, 31233132. Copyright (2012) American Chemical Society.

Additional studies with desilicated ZSM-5 specifically this zeolite debris is purposely created in order to function as a
addressed the effect of Brnsted and Lewis acid site distributions precursor for mesostructured aluminosilicates to ultimately
on the catalytic performance. For example, Fernandez et al. result in zeolite/mesoporous oxide composites. This is sup-
observed an increased conversion with leached mesoporous posed to create a combination of highly acidic, microporous
ZSM-5 samples in o-xylene isomerization, however at lower selec- zeolite nanocrystals with a material having a mesoporous pore
tivity compared to the microporous parent compound.20 The architecture for accelerated molecular transport. Even though
lower selectivity was attributed to an apparent redistribution of often described as recrystallization, we like to refer to this
the aluminum species, thus generating a high number of Brnsted process as transformation as long as an amorphous meso-
sites near the mesopore mouths and numerous Lewis acid sites on porous portion is present to form a composite, and refer
the external surface. The latter was assumed to have a detrimental to recrystallization only when a true recrystallization into a
effect toward p-xylene selectivity. These undesired acid sites could mesoporous zeolite phase has occurred.
be eliminated by a consecutive mild acid wash, which regenerated In this regard, a partial zeolite transformation was under-
high selectivity and also reduced coke formation. taken by Wang et al. by dispersing pre-made mordenite zeolites
Mesoporous zeolites prepared by leaching procedures are at room temperature in a solution containing varying concen-
frequently used to support highly dispersed metal or metal trations of NaOH to which cetyltrimethylammonium bromide
oxide particles such as ZnO/ZSM-5, Ru/ZSM-5 or Ru/BEA, or Pt (CTAB) was later added. A subsequent hydrothermal conver-
on GaZSM-11 (MEL).24 To cite a specific example, Kang et al. sion at 100  C was at some point interrupted for lowering the
supported Ru nanoparticles on desilicated mesoporous acidic pH and continued for further mesoporous restructuring into a
ZSM-5 for the coupling of FischerTropsch reactions with subse- MOR/MCM-41 composite. This composite showed the envi-
quent hydrocracking activity, resulting in an enhanced selectivity sioned improved catalytic activity in the hydrodealkylation of
toward C5C11 hydrocarbons.24b In this case, the mesopores heavy aromatics (C10 ) when compared to physical mixtures
are favorable for improved mass transfer of intermediates, thus of zeolite and MCM-41. This effect was tentatively attributed to
preventing excessive cracking reactions to light hydrocarbons. zeolite-like subspecies in the mesopore walls that had out-
In summary, basic leaching procedures represent popular lasted the zeolite dissolution.44 Following related procedures,
methods for the formation of mesoporous zeolites via desilica- either solely mesoporous materials were obtained or compos-
tion. They are being viewed as scalable once the best procedure ite micro/mesopore structures showing simultaneously small
is established for a specific zeolite structure and composition. and wide-angle x-ray diffraction depending on the zeolite
However, although the initial limitations regarding the acces- structure and severity of the reaction conditions. Ordered
sible Si/Al range have now been overcome, remaining chal- mesostructured aluminosilicates were, for example, generated
lenges regarding multistep reactions and the precise selection in the group of Pinnavaia et al. starting from ZSM-5 or USY,
of processing conditions have to be addressed to retain zeolitic showing unusual acidity and stability when compared to the
yield, especially for structures more sensitive than ZSM-5 common amorphous mesoporous MCM-materials.45 Com-
within the ideal Si/Al ratio between 25 and 50. posites were observed by Qi et al.67 who treated large pre-
formed beta or mordenite single crystals this way. The partial
transformation was also performed with Ga,Al-ZSM-546 and
7.11.2.3 Desilication Combined with
extended for building ZSM-5/SAPO-5/MCM-41 composites.47
Surfactant-Supported Mesopore Formation
These complex materials showed a very high activity for the
As described above, base leaching creates, as a side effect, catalytic cracking of bulky 1,3,5-triisopropylbenzene (TIPB).
dissolved silica/alumina species that sometimes markedly Much research along these lines (applying a two-step treat-
decrease the yield of mesoporous zeolite. In some instances, ment of base leaching and subsequent mesostructuring with
258 Mesoporous Zeolitic Materials

CTAB) has been performed by Ivanova et al., who carefully adding a dealumination step with citric acid before pore restruc-
studied the impact of NaOH concentration on the respective turing. Further, mesoporous ultrastable USY was made by
zeolites, including dealuminated mordenite and H-BEA or steaming the template-containing zeolite. These mesostruc-
H-FER zeolites.49 They found that depending on the severity tured USY zeolites have already been scaled up to the multi-
of desilication different composites are formed. With mild kilogram scale followed by formulation. The resulting materials
desilication, intrazeolite mesopores are formed together with showed increased fluid catalytic cracking (FCC) conversion for
an amorphous mesoporous layer on the outside of the crystals. gasoline and light cycle oil with less coke formation.
Medium concentrated bases create coexisting phases of morde- Similarly, recrystallized zeolite Y was made by Chal et al.
nite and MCM-41, while strong bases induce a complete rear- with TPAOH as base, following the patented recipe by Garcia-
rangement into purely mesoporous noncrystalline material. Martinez.48 A one-step recrystallization of base-leached ZSM-5
All transformed samples showed an increase in catalytic activ- fragments with CTAB was studied by Yoo et al. by carefully
ity in the alkylation of naphthalene with cyclohexene when tuning the amount of NaOH and CTAB and compared to base-
compared to the pure zeolite parent, where the reaction is leached samples without using a surfactant.51 The latter gener-
mostly restricted to the outer surface. However, best perfor- ally resulted in smaller surface areas, lower micropore volume,
mance was observed only when major parts of the micropo- and less yield. In the template-recrystallized materials, nearly
rosity were still preserved. all of the zeolite crystallinity and microporosity were retained.
A related synthetic route was explored by Garcia-Martinez Overall, a trimodular material with zeolitic micropores in
et al., who focused on intrazeolite recrystallization through addition to micelle-generated 3-nm mesopores and base-
restricted local bond breaking by mild leaching rather leached 1030-nm pores was obtained.
than dissolving most of the framework and transforming
it into a mesoporous amorphous phase. They recently dem-
onstrated this process with commercial zeolite Y, and also 7.11.3 Bottom-Up Synthesis of Hierarchical
applied it to other structures such as MOR and MFI as disclosed Zeolites by Dual-Templating Methods
in earlier patents.50 For example, using an ammonium hydrox-
ide/CTAB surfactant mixture at a relatively low pH between 9 In the previous section we have described how a secondary
and 11 in a one-step hydrothermal treatment at 150  C, they pore system can be implemented in pre-made, often com-
could effectively restrict the Si dissolution by a proposed mercial, zeolites via a posttreatment of partial dissolution, a
shielding function of the template. Nearly 100% of the zeolite process where the extent, size, and morphology of the newly
was recovered with retained Si/Al ratio and featuring a narrow formed mesopore network are not always easily controlled and
mesopore size distribution. Cationic surfactants with different where the overall yield is often reduced. We will now describe
chain lengths even allowed for tuning the mesopore size alternative procedures working from the opposite viewpoint,
between 2.5 and 4.5 nm, and some of the samples showed where a hierarchical pore system is created directly during the
hexagonal mesopore ordering as indicated by small-angle x- zeolite formation process with help of a dual-templating sys-
ray scattering. A very high mesopore surface of over 700 m2 g1 tem. This approach requires a synthetic setup that includes the
was reached under these conditions with zeolite Y, while usual template being responsible for the micropore structure of
micropore volume was still significant (0.21 ml g1 vs. the zeolite and a second template that is structure directing for
0.3 ml g1 in the parent material). The authors suggest that the mesopore architecture of the hierarchical material. These
an in situ surfactant-assisted crystal rearrangement takes place, secondary templates can be very different in nature. We will
where the negatively charged defect sites created by the crystal distinguish somewhat arbitrarily hard and soft (including
dissolution are neutralized by electrostatic interactions with the polymer and small-molecular reagents) templates based on
positively charged surfactant micelles (see Figure 6). Mesopor- their physical nature and interaction with the zeolite gel.
ous zeolite Y with a low Si/Al ratio of 2.4 was also prepared by Hard templates are simply added to the zeolite gel and exist

400
Volume adsorbed @ STP (cc g-1)

300

200
3.5
)
1

3.0
Diff. pore volume (cc g

2.5
2.0
100
1.5
1.0
0.5
0.0
0
20 40 60 80 100 120 (a) (b) (c) (d)
Pore width ()
0.0 0.2 0.4 0.6 0.8 1.0
P/P0

Figure 6 Mesoporous zeolite Y obtained by restructuring with CTAB. (Left) Nitrogen sorption on parent (black) and treated (blue) zeolite Y. (Right)
Schematic of the proposed zeolite mesopore formation process by Garcia-Martinez et al.: (a) original zeolite Y, (b) SiOSi bond opening/reconstruction
in basic media, (c) crystal rearrangement to accommodate the surfactant micelles, and (d) removal of the template to expose the mesoporosity
introduced. Reproduced by permission of The Royal Society of Chemistry, rearranged from Garcia-Martinez, J.; Johnson, M.; Valla, J.; Li, K.; Ying, J. Y.
Catal. Sci. Technol. 2012, 2, 987994.
Mesoporous Zeolitic Materials 259

as a physical mixture with the gel. Either they will retain their and carbon aggregates favored the formation of inhomoge-
physical shape and direct the zeolite growth within the con- neous pores with an inkbottle shape. Uniform mesopore
fined spaces created between these scaffolds or they will be distribution and particle morphology were also generated
embedded as isolated units inside the growing zeolite phase, with carbon black in TS-1 when the synthesis was performed
leaving their mesoporous imprints behind when removed by via steam-assisted conversion (SAC) of the dried synthesis
calcination. Soft templates such as positively charged or neu- gel.76 Samples showed an enhanced catalytic activity for the
tral polymers can influence the crystallization process in situ by phenol hydroxylation to catechol and hydrochinone with
directly interacting with the negatively charged zeolite frame- selectivity similar to the conventional TS-1.
work via electrostatic interactions or through covalent bonds Using the fluoride route (in order to create larger crystals with
when silylating alkylammonium spacers are used. The direct less defects) with carbon black pearls, MFI, MEL, CHA (AlPO-
synthesis of mesoporous zeolites through secondary templat- 34), and AFI (AlPO-5) zeolites were prepared, resulting in meso-
ing could be advantageous with respect to catalytic applica- pores of about 30 nm in all these cases.77 Moreover, mesoporous
tions, since well-defined zeolites with high microporosity can single-crystal BEA materials were also obtained by this route.
be synthesized at high overall yields. Ideally, the mesopore volume as well as the size of the
secondary pores should be tunable. One strategy to fine-tune
these pores includes a combination of carbon-templating and
7.11.3.1 Hard Templating
desilication. Treating ZSM-5 with 2030-nm mesopores, previ-
Hard templates can come in a variety of forms such as resin ously made by carbon templating, with increasing amounts of
beads, metal oxide particles, plant materials, and aerogels. To base in a second reaction step, Holm et al. could create a hierar-
date, most of the work was done with carbon scaffolds of chical structure with newly created smaller pores of varying sizes
different shapes and sizes. These templates are generally simply and doubling the mesopore surface area up to 234 m2 g1,
combined with the reaction gels, making this route very versa- leaving the microporosity unaffected (0.11 ml g1).78 A one-
tile and applicable to many types of zeolites including metal- step fine-tuning of the pore size between 10 and 20 nm was
lophosphates. Much work on mesoporous zeolites obtained induced by increasing the amount of carbon black (from 10 to
via the carbon-templating route has been reported by the 40 wt%) in the synthesis gels for ZSM-5 or TS-1 and using
groups of Jacobsen and Christensen et al. and is described in microwave conversion. Here, similar mesopore surface areas as
several reviews.68 The carbon templates used in this process above were obtained; however, the increasing pore size was
mostly consist of commercial carbon black pearls (BP2000 or accompanied by decreasing microporosity down to only
BP700) with an average diameter of 12 or 18 nm, respectively. 0.06 ml g1 or less. Nevertheless, the catalytic activity for the
Usually, this carbon template is first infiltrated with an etha- epoxidation of cyclic olefins was still increased, which was attrib-
nolic, micropore-template-containing solution and second uted to the increase in mesopore surface area.79
with the silica solution, separated by a drying step. Zeolite Single-crystal-like faceted ZSM-5 zeolites were also made
crystallization is then frequently performed with the dried with an inexpensive, in situ generated carbon matrix: impreg-
powder using a steam-assisted conversion (SAC), where the nation of the silica precursor gel with sugar and subsequent
impregnated zeolite precursor mixture and liquid water are pyrolysis in Ar resulted in a silica/carbon composite, which was
kept apart within the autoclave in order to avoid a phase then treated with the template-containing basic solution in a
separation between the carbon phase and the zeolite gel. second impregnation step. A simple variation in sugar concen-
Depending upon the amount of precursor gel used for imbibi- tration helped to control the size of the resulting mesopores
tion, aggregates assembled from 20 to 30 nm nanoparticles of between about 10 and 20 nm (see Figure 7(c)).80 TS-1 was
ZSM-5 or zeolite beta were obtained, with interparticle pores made similarly either using carbonization of sucrose or by a
of 17 nm (ZSM-5) or >50 nm (beta) when the amount of gel one-step method using a direct dry-gel conversion of caramel-
was just sufficient to fill the interstitial spaces between the impregnated zeolite gels.81 These samples showed increased
carbon pearls, a process described as confined-space synthesis.69 activity in the epoxidation of cyclohexene and the oxidation of
By contrast, when an excess amount of gel was used that embed- benzothiophene.
ded the carbon particles, single-crystal zeolites were formed, as Carbon-pearl-templated mesoporous silicalite and ZSM-5
proven by selected area diffraction, with intraparticle mesopor- zeolites were used as substrates for the introduction of nano-
ous imprints of about 550 nm (see Figure 7(a)).70 particles, for instance, with nano-metal (Pt), -alloy (PtSn), or
Most research along these lines has focused on ZSM-5, but -carbide (Mo2C) particles.82 Recently, similarly made Pd- or
a variety of other zeolite structures, including the MFI mem- Mo-containing ZSM-5 showed a better metal dispersion and
bers silicalite-1,71 TS-1,72 MTW (ZSM-12, Si/Al 20100, with thus also catalytic activity in hydro-conversion of n-octane and
mesopores of about 50 nm),73 and AEL (the silicoalumino- in methane dehydro-aromatization, respectively, compared to
phosphate SAPO-11)74 were similarly prepared. Regarding conventional ZSM-5. The higher resistance to deactivation by
catalytic activity, zeolites ZSM-12 and beta with 40-nm coke formation was explained by the trapping of coke in
pores generated from carbon black showed an almost four- the mesopores, leaving the active sites still accessible.83 A one-
fold increase in n-heptane hydro-isomerization activity.75 A step generation of metal oxide particles in mesoporous silicalite-
comparison of different carbon template materials used in the 1 was proposed by Jiang et al. who used TiO2ZrO2-decorated
silicalite-1 synthesis including carbon pearls, aggregated carbon particles as hard templates that were further exam-
carbon powders, or carbon fibers established that best results ined for the dehydrogenation of ethylbenzene.84 MoZSM-5
were achieved with the carbon black pearls, which resulted in obtained with disordered carbon rods or ordered carbon
highly tortuous cylindrical pores of about 20 nm.71 Fibers mesoporous molecular sieve templates (CMK) (see below)
260 Mesoporous Zeolitic Materials

P/P0

(a) 0 0.2 0.4 0.6 0.8 1 (b)


250

Amount adsorbed (cm STP g )


1
Meso-ZSM-5
200 ZSM-5

3
150

Pore size of meso-ZSM-5 (nm)


100
0.4 0.6 0.8 1 0 20 40 60 80

(cm g nm )
distribution
1
4

Pore size
12
3
50 8

3 1
2
4 1
0 0
0
mm 10 20

100 nm 100 nm

(c) (d) (e)

1 m 200 nm
100 nm

Figure 7 Zeolites made with hard-templating strategies: (a) single crystal ZSM-5 made with carbon pearls BP2000 (adapted with permission from
Jacobsen, C. J. H.; Madsen, C.; Houzvicka, J.; Schmidt, I.; Carlsson, A. J. Am. Chem. Soc. 2000, 122, 71167117. Copyright (2000) American Chemical
Society), (b) monolithic ZSM-5 made with monolithic carbon aerogels (adapted with permission from Tao, Y.; Kanoh, H.; Kaneko, K. J. Am. Chem. Soc.
2003, 125, 60446045. Copyright (2003) American Chemical Society), (c) aggregated ZSM-5 nanoparticles made through sugar addition (adapted with
permission from Kustova, M.; Egeblad, K.; Zhu, K.; Christensen, C. H. Chem. Mater. 2007, 19, 29152917. Copyright (2007) American Chemical
Society), (d) meso/macroporous silicalite by CaCO3 inclusion (adapted with permission from Zhu, H.; Liu, Z.; Wang, Y.; Kong, D.; Yuan, X.; Xie, Z. Chem.
Mater. 2008, 20, 11341139. Copyright (2008) American Chemical Society), (e) ordered BEA generated from a periodic 3DOm carbon replica (adapted
with permission from Chen, H.; Wydra, J.; Zhang, X.; Lee, P.-S.; Wang, Z.; Fan, W.; Tsapatsis, M. J. Am. Chem. Soc. 2011, 133, 1239012393. Copyright
(2011) American Chemical Society).

showed similar conversion in the nonoxidative aromatization offer a more flexible utilization in zeolite synthesis due to more
of methane when compared to common ZSM-5, but provided favorable electrostatic interactions. By contrast, CAs can achieve
higher yields in aromatics and a longer lifetime.85 a more narrow pore-size distribution. Kanekos group recently
Carbon aerogels (CAs) can be made by the catalytic poly- presented a comparison of RFAs and CAs made with controlled
merization of resorcinolformaldehyde gels. By drying under hydrophilicity.87 Beautiful ZSM-5 single crystals with varying
supercritical conditions with CO2 and subsequent pyrolysis, mesopore sizes between 15 and 40 nm were formed from dif-
aerogels can be transformed into vitreous black mesoporous ferent CAs made simply with increasing amounts of the sodium
monoliths consisting of uniform aggregated carbon nanoparti- carbonate catalyst for the polymerization of the resorcinol gel.88
cles. The group of Kaneko has used these materials as alternative Carbon black pearls acting as templates frequently lead
carbon template for zeolite synthesis.86 These CAs allowed them to multiphase systems containing mesoporous zeolite single
to mold millimeter-sized monolithic ZSM-5 with a narrow crystals in addition to nonmesoporous zeolite nanoparticles,
mesopore distribution of around 11 nm by impregnation with and hence may show relatively broad mesopore-size dis-
the zeolite gel (see Figure 7(b)). Large mesopore volumes of tributions. In order to achieve greater structural control, a
1.37 ml g1 were reached when this scaffold was used in the higher-priced version of carbon has been used as template in
synthesis of zeolite Y. Zeolite A (LTA) was not easily made in the form of multiwalled carbon nanotubes. As a result, straight
carbonized aerogels, but could be synthesized with 15-nm pores mesopore channels of uniform size similar to the carbon
when the resorcinolformaldehyde aerogels (RFAs) were used nanotubes (about 20 nm) are formed that completely pene-
in their native form. These uncarbonized aerogels are removed trate single crystals of silicalite-1.89 On the other hand, slit-like
under milder conditions, are more easily tuned in pore size, and 2025-nm-wide pores have recently been introduced into
Mesoporous Zeolitic Materials 261

silicalite-1 crystals using graphene oxide sheets as template, monodisperse polystyrene pearls (PSs) leave macroporous
which were believed to stimulate nucleation along the phase imprints of about 250 nm in a silica/silicalite-1 composite.99
boundaries due to their hydrophilic surface.90 Millimeter-sized self-bonded spherical silicalite-1 and beta par-
Other carbon-containing template scaffolds include 20 ticles were generated when porous anion-exchange resin beads
30-mm long, 2060 nm wide carbon nanotubes grown on SiC of similar dimensions were used as sacrificial compartments
wafers or on particles, prepared via ferrocene chemical vapor for the zeolite gel.100 These beads were composed of zeolite
deposition (CVD) and subsequent pyrolysis. When zeolite layers nanoparticles and amorphous silica residues, displaying hier-
were crystallized on these decorated substrates, the carbon nano- archical interparticle pores of about 40 nm. A side product of
tubes were found to penetrate the zeolite layers and to form non-resin-bonded nanozeolites was always observed. Eighty-
mesopores after calcination.91 Silica/carbon composites made nanometer-sized poly(methyl methacrylate) (PMMA) spheres
by simultaneous pyrolysis of silica gel and carbon-containing could be assembled into micrometer aggregates (presumably
gases were used as multifunctional precursors in the synthesis of through electrostatic interactions) when they were mixed with
ZSM-5.92 The mesoporosity could be controlled by adjusting the a ZSM-5 zeolite precursor gel.101 Hydrothermal conversion of
carbon content. these composite spheres and subsequent calcination resulted in
Great efforts have been made to form zeolites with ordered similarly sized beads composed of small MFI particles arranged
mesopores. The preparation of ordered scaffolds made of car- in single-particle appearance showing large surface areas and
bon or partially carbonized compounds on siliceous substrates about 13 nm additional mesopores. The small size of the meso-
constitutes a whole field on its own, and only most recent pores is believed to result from shrinkage of the 80-nm PMMA
results are discussed here. Principally, a twofold replication spheres during the high-temperature zeolite conversion.
process is necessary when colloidal silica imprinted carbons Inorganic particles such as MgO102 or CaCO3103 can be
(CIC93 or 3DOm94) are used, that is, first replicating packed used as alternative hard scaffolds. This way meso- to macro-
silica spheres by carbon to form an inverse opal, which is then sized pores were recently introduced into silicalite-1 by the
used to replicate a zeolite network composed of nanoparticles by addition of 50100-nm hydrophilic CaCO3 particles (see
confined growth. The groups of Stein and Tsapatsis have beauti- Figure 7). It could be shown that the surface properties of
fully orchestrated the synthesis of organized LTA, FAU, BEA, these particles are responsible for the mesopore formation:
silicalite, and LTL phases this way by using three-dimensionally when fatty-acid-treated hydrophobic CaCO3 particles were
ordered mesoporous (3DOm) carbon with pore sizes on the used, conventional silicalite-1 particles resulted. A mild acid
meso- or macroscale, depending on the size of the silica wash was then used for dissolution of the metal oxide tem-
spheres and the sequence of gel infiltration (see Figure 7(e)).95 plates, adding slightly to the mesopore growth. Bio-inspired
Here, multiple hydrothermal synthesis steps starting from a templating on the macroscale, using for instance carbonized
seeded 3DOm gel were performed in the inverse carbon opal, seeds, shells or fibers104 or wood cells, palm stems, silica-rich
until the void volume of the porous carbon structure was filled plants, or diatoms for preparing zeolitic replicas with micro
with zeolite nanocrystals in order to limit extraneous bulk zeolite mesomacropores, was recently reviewed by Valtchev and
formation. These highly ordered zeolite phases with tunable Mintova and is not described here.105
37-nm mesopore systems are thought to be good model
systems for studying mass transfer limitations and might be
7.11.3.2 Soft Templating with Polymers and
used as building blocks for zeolite films.
Molecular Additives
On the other hand, pre-made ordered mesoporous MCM-
41, SBA-15, or KIT-6 silica can serve as matrix for carbon repli- In contrast to using a scaffold that exhibits a predefined mor-
cation (CMK materials), where the silica phases remain in the phology on the nanoscale, there is a different class of templates
composites and are used as digestible silica source in the zeoli- that may vary in shape and functionality when added to a
tization process.96 A detailed investigation was recently reported zeolite gel. Flexible polymers of different chemical composi-
by Cho et al., using various CMK carbon materials that were tion, molar mass, and surface charges can act as inexpensive
infiltrated with MFI precursor gels and processed by SAC in mesoporous templates that may create internal pores through
order to reduce the separation between the carbonaceous and inclusion, or interstitial mesopores in zeolite nanoassemblies
the silicate phase.97 They showed that the conditions for the by functioning as a flocculating agent. The application of cat-
steam conversion and the template pore size have to be carefully ionic polymers as a versatile alternative to hard templating was
tuned in order to achieve a crystalline zeolite array. Highly studied by Xiao et al. in order to overcome the interface incom-
ordered silicalite-1 was only obtained with a 10-nm pore carbon patibility of uncharged templates and the negatively charged
scaffold and using 85% humidity during SAC conversion. aluminosilicate gels under basic conditions, a problem that is
A higher humidity leads to migration of the zeolite precursor frequently encountered in carbon templating. They studied
onto the outside of the carbon scaffold forming bulk zeolite. polydiallyldimethylammonium chloride (PDDA) for the syn-
Carbon templates with smaller pore diameters were supposedly thesis of zeolite beta and obtained polycrystalline hierarchical
too narrow to allow zeolite nucleation. Recently, an in situ particles sized about 300 nm.106 The mesopore dimensions
formed tri-component SiC matrix was prepared by co-assembly were similar to the estimated polymer size of about 540 nm
of phenolformaldehyde resin, tetraethyl orthosilicate (TEOS), when measured with nitrogen sorption and were supposedly
and the surfactant F123 and partially converted into silicalite-1 created by a direct templating function of the polymer. These
or ZSM-5.98 zeolites showed, in comparison to zeolite beta made without
Examples for hard templating with ingredients other than polymer addition, a higher conversion, selectivity, and stability
carbon materials are not as abundant. Close-packed arrays of in the alkylation of benzene, and after Pd loading a superior
262 Mesoporous Zeolitic Materials

hydrogenation activity with pyrene.107 By increasing the poly- We have studied the formation of zeolite beta starting from
mer content in the synthesis gel it was possible to increase the very dense gels with varying amounts of PDDA of different
mesopore volume (up to 0.41 ml g1 in beta) with pore sizes molecular weights in a one-step reaction.112 Under these con-
between 18 and 25 nm, not only in zeolite beta but also in ditions, the polymer acts predominantly as a flocculating agent
ZSM-5.108 In the case of zeolite beta, adding a 3-day hydrother- for zeolite nanocrystals. In the absence of the polymer, highly
mal pretreatment of the gel in order to facilitate zeolite nucle- crystalline nanozeolite beta of 40130 nm was obtained as
ation before adding the polymer generated even higher colloidal solution that had to be retrieved via centrifugation.
mesopore volumes of up to 0.84 ml g1, and a mesopore surface When these nanosized powders were analyzed with nitrogen
area of 185 m2 g1 was reached.109 In this case, 1020-nm-sized sorption, interparticle pores of about 20 nm were observed.
nanozeolites acted as additional spacers within the polycrystal- On the other hand, polymer-flocculated nanosized zeolite beta
line aggregates. The authors suggest that the high charge density resulted in stable, macroscopic aggregates consisting of about
of the cationic polymer is responsible for the aggregation into 50500-nm primary zeolite beta particles that could simply be
filterable mesoporous zeolites as cationic surfactants such as filtered. Here, mesopore volumes of up to 0.89 ml g1 were
CTAB produced only ordinary zeolites. They extended their stud- reached without sacrificing the micropore volume of the zeo-
ies to large single-crystal-shaped mesoporous zeolite X. In this lite phase. The secondary (mesopore and macropore) dimen-
case, a preformed FAU precursor solution was enriched with sions could be tuned between 40 and more than 360 nm
additional sodium aluminate and mixed with PDDA prior to (measured by mercury intrusion) by increasing the polymer
the thermal treatment. The resulting mesoporous FAU showed a content in the gel, due to an increasing primary particle size.
superior exchange rate for calcium.110 The polymer PDDA was also used to coat polystyrene spheres
Very recently, Xiaos group designed a high-molecular- or macroporous silica that electrostatically attracted pre-made
weight cationic amphiphilic copolymer that forms large micelles ZSM-5 or beta nanozeolites, thus establishing a macroscopic
with a small curvature able to direct mesopore growth with molding process.113
controllable orientations. They used methyl iodide-treated Polymers have been used before to stimulate the formation
polystyrene-co-4-polyvinylpyridine (MW of 105) as admixture of zeolite aggregates in multiple-step processing. In this case,
to the zeolite precursor gel and were able to induce the second- pre-made nanozeolites were used in the process of polymer-
ary pore formation along the b-orientation in ZSM-5. A self- induced colloid aggregation (PICA). Here, a colloidal solution
assembly of the polymer with the zeolite crystal along the b- of nanozeolites is mixed with an acidified urea solution and
direction is energetically favorable according to density func- flocculated upon addition of formaldehyde via instantaneous
tional theory (DFT) calculations and is probably due to the polymerization. After calcination zeolite macrospheres of sev-
location of the straight ten-ring channels in ZSM-5. The 1 eral microns in diameter were retrieved, with mesopores
2 mm-sized single crystals showed 1355-nm unidirectional between 15 and 70 nm, depending upon the primary nano-
mesopores and were called ZSM-5-OM (see Figure 8). The zeolite size.114 The morphology of the aggregates could be
oriented diffusion pathways enabled a higher catalytic conver- tuned by adjusting the acid concentration in the mixture:
sion for bulky molecules even when compared to randomly homogenously distributed nanozeolites were produced at
oriented mesoporous ZSM-5 prepared with PDDA.111 low HCl concentrations, while higher HCl concentrations

[010]
m n o

N N+
I
CH3

5200 1.0kV 30.0k SE 1.00 m


20 nm

Figure 8 Oriented mesopores formed in ZSM-5 using the copolymer C-PSt-co-P4VP. SEM and TEM micrographs showing the mesopores in
b-direction. Adapted with permission from Liu, F.; Willhammar, T.; Wang, L.; Zhu, L.; Sun, Q.; Meng, X.; Carrillo-Cabrera, W.; Zou, X.; Xiao, F.-S. J. Am.
Chem. Soc. 2012, 134, 45574560. Copyright (2012) American Chemical Society.
Mesoporous Zeolitic Materials 263

led to irregular structures.115 Solid mesoporous spheres of 0.5 ml g1. A lower Al content led to higher crystallinity, hydro-
zeolite beta, ZSM-5, and silicalite-1 were processed this way, thermal stability, acidity, and better selectivity toward 2,4-di-tert-
showing benefits in the dehydration of fructose to furfural butylphenol in the solvent-free tert-butylation of phenol.121 A
and for adsorption rates of proteins, suggesting applications similar procedure was further used to create hollow ZSM-5
in the chromatographic separation of biomolecules. The spheres with a mesoporous zeolite shell of about 120 nm by
aggregation of 50100-nm nanozeolite ZSM-5 into mesopor- relying on the inhomogeneous Al distribution in these particles.
ous micron-sized particles was also observed upon addition A mild desilication with a sodium carbonate solution selectively
of an inexpensive reagent consisting of untreated sugar cane removed the Al-depleted interior leaving behind a single-crystal-
bagasse.116 like shell with penetrating mesopores.122 The triblock copolymer
Self-organizing charged surfactants and noncharged larger F127 in combination with cerium salts and SAC conversion
block copolymers present challenges when used for the syn- found application for manufacturing Ce-loaded mesoporous
thesis of mesoporous zeolites. Phase separation of zeolites and ZSM-5 with different Si/Al ratios and cerium content.123 The
amorphous mesoporous materials can easily occur. Micellar dry-gel conversion in combination with polymers was also
curvature and charge balance with zeolite building blocks are effectively used in the synthesis of SAPO-34 (CHA). Inclusion
assumed to be critical factors. However, Zhu et al. found that of either polyethylene oxide (PE) or propylene oxide (PO) trig-
the adequate preparation of the zeolite building blocks via gered the formation of trimodal monoliths with pores at the
kinetic control enables mesostructuring with zeolite CTAB micro-/meso-/macroscale featuring different morphologies that
without resulting in a phase separation.117 They performed a were highly dependent on the polymer concentration. These
careful study of the gel compositions and the necessary aging hierarchical materials showed good performance in the MTO
conditions to prepare the appropriate degree of oligomeriza- conversion.124
tion of the zeolite subunits. Aging of clear precursor solutions A one-step generation of mesoporous zeolites was achieved
for 23 days at 100  C before addition of CTAB gave the best with an ethanolic solution of polyvinylbutyral polymer (PVB)
size match between CTAB micelles and zeolite precursor enti- that was combined with TEOS and the remaining reagents
ties. Subsequently, a second hydrothermal treatment provided for zeolite beta or ZSM-11 and converted hydrothermally
the self-assembly into ZSM-5 nanocrystal aggregates with 23- after evaporation of alcohol.125 Calcination revealed highly
nm mesopores. Shorter aging times were insufficient to crystalline 200-nm zeolite beta of single-crystal habit with
produce the necessary nanometer-sized subnanocrystal-type intraparticle pores of about 30 nm and an external surface
zeolite seeds and an amorphous mesophase formed as a sec- area of 114 m2 g1, or 400 nm polycrystalline particles with
ond phase. This process can probably be also described as a interparticle pores of about 10100 nm and an external surface
flocculation mechanism because the aggregation into larger area of 130 m2 g1 for ZSM-11 (see Figure 9). These zeolites
particles did not occur without the addition of CTAB. An showed an extended resistance toward deactivation in the
alternative route to prevent phase separation is restricting the cracking of trimethylbenzene.
mass transport in the zeolite precursor gel by using a SAC Since mesoporous zeolites find increasing applications in
conversion. This way it was possible to grow mesoporous catalysis and scalability might become an issue, there is a desire
nanozeolite beta aggregates under the confining presence of to investigate alternative, inexpensive, and environmentally
varying concentrations of CTAB in the reaction gel.118 friendly sacrificial templates. Exploiting their hydrophilic
Other polymers such as the triblock copolymer F127 stim- nature, carbohydrates in the form of cellulose, starch,126 even
ulated the spontaneous self-assembly of about 100-nm-sized starch-derived bread from Walmart,127 or sugars are promis-
nanocrystalline MFI particles into 35-mm spheres without ing candidates and have been successfully used for generating
further pretreatment when it was directly added into the zeolite mesoporous zeolites, mainly of the MFI family. Soluble starch
gel used for hydrothermal conversion. The resulting mesopore and sodium carboxymethylcellulose (CMC) helped to generate
volume of 0.08 ml g1 could be slightly increased to about mesoporous ZSM-5, TS-1, and silicalite single crystals of about
0.11 ml g1 upon co-addition of styrene.119 A detailed study 300 nm, most of them however with low microporosity.128
of the related system of TS-1 found that macrosphere aggrega- A variety of saccharides (starch, sucrose, cellulose, and glucose)
tion occurred only when the synthesis gel (containing F127 or was also studied for the aluminophosphate zeotypes ALPO-5
P123 block-copolymer) was stepwise heated to the final tem- (AFI) and ALPO-11 (AEL), and glucose worked best for
perature of 170  C; otherwise, nanozeolite suspensions were pore generation of about 1020 nm. The microporosity was
formed. The role of the polymer was proposed to be twofold, unfortunately not reported.129 Glucose was also used for hier-
serving first as an inhibitor of fast silica polymerization and archical titanium-containing aluminophosphate TiAPO-5
second for providing a confined space to accelerate the aggre- (10-nm mesopores), however, showing a lower micro-
gation of nanoparticles, thus leaving about 10-nm interparticle porosity than the parent zeolite, as frequently observed. The
pores with an overall mesopore volume of 0.1 ml g1. These products were used as adsorbers for the enrichment of phos-
mesoporous particles showed an activity similar to conven- phopeptides from complex mixtures prior to mass spectro-
tional TS-1 zeolites for the oxidation of pyridine, but the scopic analysis.130
mesoporosity was beneficial for the oxidation of bulky reac- A different approach of molecular templating uses amino
tants such as 3-picoline and cyclohexene.120 acids (lysine) in an aqueous zeolite synthesis solution contain-
Using the SAC process, block copolymer F123-enriched, ing octane to modulate close-packed colloidal silica spheres
dried synthesis gels for TS-1 and ZSM-5 with different Si/Al that are dried and converted via SAC into 0.53-mm MFI zeolite
ratios resulted in 700-nm zeolite particles with a pore size of aggregates established from nanoparticles with interstitial pores
2530 nm and with a much higher mesopore volume of about of about 815 nm, depending upon the Si/Al ratio.131
264 Mesoporous Zeolitic Materials

250

0.3

nm )
1
3 1
dv/(d log D)(cm g
200 0.2

Volume adsorbed (cm g , STP)


0.1

1
150

3
0.0
1 10 100
Pore diameter (nm)

100

50

50 nm 20 nm 0

250

0.3

nm )
1
3 1
0.2
200

dv/(d log D)(cm g


Volume adsorbed (cm g , STP)
0.1

1
150 0.0

3
1 10 100
Pore diameter (nm)

100

50

0
100 nm 100 nm 0 0.2 0.4 0.6 0.8 1
Relative pressure (P/P0)

Figure 9 One-step generation of mesoporous zeolites beta and ZSM-11 using the polymer polyvinylbutyral. TEM and nitrogen sorption data of zeolite
beta (top) and zeolite ZSM-11 (bottom). Reprinted with permission from Zhu, H.; Liu, Z.; Kong, D.; Wang, Y.; Xie, Z. J. Phys. Chem. C 2008, 112,
1725717264. Copyright (2008) American Chemical Society.

A covalent anchoring of the porogen to zeolitic precursors systems, siloxy-functionalized alkyl chains seemed promising
was intended when the group of Pinnavaia explored silylated as secondary templates. The possibility to control the mesopore
polymers in the synthesis of ZSM-5.132 The primary goal was to dimensions by predetermining the length and composition of
create mesopores of medium size (below 10 nm) that would the alkyl chains could open up a large field for custom-made
be beneficial for catalytic gas-oil cracking. For this purpose, hierarchical zeolites. Hence, a number of different alkylated
they used polyethylene imine or polypropylene oxide diamine siloxanes with increasing complexities were used by several
that was silylated with glycidoxypropyl trimethoxysilane. The research groups starting around 2006 after the groundbreaking
hydrolyzed silyl-groups along the backbone of the polymer work of the groups of Ryoo and Serrano. We will discuss these
were anticipated to interact with zeolite nucleation processes approaches along the structures of the applied templates in
while the polymer could act as spacer at the same time. the following manner: (1) amphiphilic silylated surfactants,
The dimensions of the specific polymers dictated an intra- (2) neutral alkyl amino siloxanes, and (3) simple alkylated
particle mesopore diameter between 2 and 5 nm. Further, siloxanes. The molecular structures of these porogens are given
alkoxysilylated nonionic surfactant (poly(oxyethylene ether) in Scheme 1 and an overview of their applications in zeolite
TES-C16EO10) was found beneficial for the synthesis of synthesis is listed in Table 2, combined with catalytic test reac-
mesoporous silicalite-1, which could not be obtained with a tions, at the end of Section 7.11.3.3.2.
silylated cationic surfactant.133

7.11.3.3.1 Cationic organosilane surfactants


The two research groups of Ryoo and Serrano almost simulta-
7.11.3.3 Silylated Alkyl Chains as Mesostructuring
neously presented the idea that mesoporosity can be forced
Templates
into a zeolite system by modifying the growth process through
Much effort has been extended during the last few years to exploit interactions with an organic agent that carries a reactive silane
supramolecular templating on the basis of common surfactants functional residue. The silane head group works essentially as a
such as CTAB and its analogs for the immediate generation growth inhibitor during zeolite formation while the alkyl chain
of crystalline mesoporous zeolites, relying on their success in dictates the mesopore dimensions through the formation of
the synthesis of periodic amorphous mesoporous silicates. How- micellar aggregates. Ryoos group focused on the rational
ever, when used as pure surfactants in a common zeolite conver- design of functionalized amphiphilic surfactants. They mainly
sion, often a phase separation was observed that produced used (3-(trimethoxysilyl propyl))hexadecyl dimethyl ammo-
zeolite domains entangled with amorphous mesostructured nium chloride (TPHAC). This molecule contains a long hydro-
regions. In order to gain more synthetic control over these phobic alkyl chain resembling the cationic surfactants used in
Mesoporous Zeolitic Materials 265

(H3CO)3Si CH3, C3H7, C8H17 M, P, OTMS

(H3CO)3Si NH2 APTMS

H
(H3CO)3Si N
TMPED
NH2

(H3CO)3Si N DATMS

PHAPTMS
(H3CO)3Si N
H

Cl
(H3CO)3Si N+
C12H25, C16H33, C18H37 TPDAC, TPHAC, TPOAC

R
(H3CO)3Si N
TPAV (Z-6032)
NR2

R: H or

Scheme 1 Overview over silylating agents. MTMS, PTMS, OTMS: methyl-, propyl-, and octyl-trimethoxysilane; APTMS:
3-aminopropyltrimethoxysilane; TMPED: N-[3-(trimethoxysilyl)propyl]ethylenediamine; DATMS: (N,N-diethyl-3-aminopropyl)trimethoxysilane;
PHAPTMS: phenylaminopropyl trimethoxysilane; TPDAC, TPHAC, TPOAC: [3-(trimethoxysilyl)propyl]dodecyl,-hexadecyl,-octadecyl-
dimethylammonium chloride; TPAV: reaction product of vinylbenzyl chloride and ethylene diaminopropyltrimethoxysilane, named N-(vinylbenzyl)-
2-aminoethyl-3-aminopropyl trimethoxysilane by the authors (DOW CORNING Z-6032).

the synthesis of ordered mesoporous silica materials and a when bulkier molecules were tested. A good resistance against
hydrophilic quaternary ammonium head group carrying a deactivation in cracking, esterification, or isomerization reac-
hydrolyzable siloxy group for direct bond formation with the tions with large reactants was also observed.155
zeolite precursor units. Both fragments are bridged via a SiC A number of studies has exploited the above synthesis route
bond that can withstand the alkaline conditions used in com- using TPHAC or TPOAC ([3-(trimethoxysilyl)propyl]hexadecyl
mon hydrothermal zeolite conversions. Adding this mesoscale or -octadecyl-dimethylammonium chloride, containing C16 or
template to the usual zeolite reaction mixture directed the C18 fragments, respectively, see Scheme 1 above for silylating
MFI growth into highly crystalline nanozeolite assemblies agents) to create mesoporous acidic ZSM-5 zeolites in order to
with disordered but uniformly tailored mesopores of about evaluate them in catalytic test reactions, such as benzene alkyl-
27 nm, depending upon the respective alkyl chain length ation or selective hydroxylation.156 Furthermore, mesoporous
ranging from C12 to C18 and the reaction temperature.134 ZSM-5 was recently explored in the catalytic fast pyrolysis of
Besides ZSM-5, they were able to synthesize single-crystal-like biomass (maplewood, also glucose and furan) for direct pro-
LTA following this route, displaying a narrow mesopore-size duction of aromatic hydrocarbons as additive to transportation
distribution around 10 nm when using TPHAC (Figure 10). A fuels, a process that relies on medium-pore-size zeolites. The
comparison of the above mesoporous ZSM-5 with Al-MCM-41 zeolites performed best with a Si/Al ratio of 30; however, their
and protozeolitic MCM materials (assembled from zeolite mesoporosity had little effect on the catalytic activity. In fact,
seeds) with respect to the catalytic activity in the MTO reaction slightly more coke was formed and the product distribution was
confirmed the superior acidity of these mesoporous zeolites; shifted to heavier alkylated monoaromatics.157 Shetty et al.
however, the activity of mesoporous and common ZSM-5 was found a high activity for bulky molecules with similar zeolites;
nearly identical due to the small size of reactants. By contrast, however, the activity was nearly lost when a dealuminating step
mesoporous ZSM-5 was beneficial in activity and selectivity removed the aluminum from external surface sites. Since the
266 Mesoporous Zeolitic Materials

Table 2 Overview of hierarchical zeolites structured with silylating agents (loosely grouped according to zeolite phases)

Year and Method (template, Zeolite structure Particle size Mesopore size Catalysis
reference reaction conditions) (aggregate size/
primary particle size)

Cationic organosilane surfactants single-step reactions


2006134 TPDAC 0.41 mm aggregates C12 ! C16: MTO, jasmine aldehyde synthesis
TPHAC MFI 2.17.4 nm
TPOAC LTA
2011135 TPOAC ZSM-5, Fe-ZSM-5 <1 mm aggregates 2.5 nm Hydroisomerization, benzene
oxidation
2010136 TPOAC TS-1 0.3 mm/5 nm 2.53.5 nm Oxidation/hydroxylation reactions
2009137 TPHAC functionalization Pd MFI 3 nm Sonogashira coupling
complexation BEA 2 nm
LTA 10 nm
2009138a TPHAC LTA 12 mm Tunable Conversion of MeOH
TPHAC P123 610 nm
2011139 TPHAC LTA 0.21 mm aggregates Tunable NMR: water diffusion
Tdi(PA) BEA 58 nm
2011140 TPOAB PdY 0.71.5 mm 18 nm Hydrodesulfurization of
dimethyldibenzylthiophene
2012141 TPHAC X 9 mm 7 nm
2006142a TPHAC AlPO-5, AlPO-11, SAPO-5, >1 mm/2050 nm 3 17 nm Liquid-phase oxidation of tetralin
2010142b Co-SAPO-5, CrSAPO-5
2010143a TPHAC SAPO-5 Aggregates of 100-nm 3.8 nm broad Alkylation of benzene,
platelets cyclohexylbenzene
2009144 TPHAC SOD >1 mm aggregates 2.5 8 nm Knoevenagel, ClaisenSchmidt
condensation

Seed silanization multiple-step reactions


2006145 PHAPTMS (three-step) ZSM-5 0.30.4 mm/40-60 nm 4.5 nm Low-density polyethylene (LDPE)
2009146 BEA 16 nm cracking
2010147
2009148 PHAPTMS (three-step) TS-1 0.10.15 mm 15 nm Olefin oxidation
aggregates
2011149 PHAPTMS alcohols ZSM-5 0.10.15 mm 2 up to LDPE cracking
(three-step) aggregates 60 nm
2012150 TPAV (three-step) ZSM-5 0.20.4 mm/20 nm 3 nm MTO, benzylation reactions
aggregates
2011151 APTMS ZSM-5 0.6 mm/25 nm Alkylation of benzene
TMPED aggregates
DATMS (two-step)
2008152 MTES ZSM-5 0.5 mm/20 nm Alkylation, condensation reactions
PTES aggregates
OTES (one-step)
2012153 PHAPTMS (two-step) LTA 0.71 mm aggregates 3 nm Fast Mg2 exchange
2012154 TDPA (one-step) SAPO-11 46 mm 5 nm Isomerization of n-octane

catalysis with small molecules was unaffected by this treatment domains embedded in an amorphous mesoporous matrix, and
they concluded that the catalytic conversion of larger molecules a slow transformation into long-range crystalline areas at the
occurs mainly at the pore mouth.158 Xin observed that meso- expense of the mesoporous fraction. Depending upon the Si/
porous FeZSM-5 was almost four times more active in the TPOAC ratio, temperature, and reaction time, the crystallinity
hydroxylation of benzene than an optimized steam-calcined could be improved at the expense of mesoporosity. Nearly fully
FeZSM-5.159 crystalline mesoporous samples were obtained with a Si/TPOAC
A careful study of the synthesis mechanism of mesoporous ratio of 240 during hydrothermal conversion, where the pres-
ZSM-5 with TPOAC was performed by Koekkoek et al. by ence of Fe3 accelerated the crystallization. These mesoporous
varying concentrations of the mesostructuring template as FeZSM-5 materials showed a better catalytic longevity and out-
well as temperature and crystallization times. A low Si/TPOAC performed common FeZSM-5 in the hydroxylation of
ratio implying high template concentrations was found to sub- benzene.135 SAC processing delivered similar results with
stantially hinder crystallization. The authors observed an ini- slightly less crystallinity, but when different mesostructured
tially rapid formation of ultrasmall microporous crystalline FeZSM-5 materials (made by using carbon black templating,
Mesoporous Zeolitic Materials 267

Distribution (ml g1 nm1)


0.6
300
0.4

Ca2+-form
0.2

Adsorbed amount (ml g1)


0
0 10 20 30 40 50
200
Pore size (nm)

Na+-form

100

500 nm
0
0 0.2 0.4 0.6 0.8 1.0
Relative pressure (P/P0)

Figure 10 SEM and nitrogen sorption data of mesoporous LTA zeolite synthesized using [(CH3O)3SiC3H6N(CH3)2C16H33]Cl (TPHAC). Adapted by
permission from Macmillan Publishers Ltd: (Nature Materials) from Choi, M.; Cho, H. S.; Srivastava, R.; Venkatesan, C.; Choi, D.-H.; Ryoo, R. Nat. Mater.
2006, 5, 718723. Copyright (2006).

desilication, or TPOAC templating routes) were compared in functionalization is very attractive on zeolitic materials because
the same catalytic reaction, the latter showed the best per- they are generally more stable and contain additional acidity.
formance. This was attributed to the high interconnectivity The group of Ryoo realized this idea on mesoporous MFI,
of micro- and mesopores that organize the zeolite into a BEA, and LTA that were synthesized following their organosi-
matrix with very small domain sizes, allowing an efficient lane surfactant route as described above. For example, after
mass transfer.160 calcination the reaction with oxoiminopropyl triethoxysilane
In some instances, it was found that the catalytic behavior established effective surface functionalization. Subsequent
of zeolites is negatively affected by the introduction of meso- complexation of palladium resulted in a platform for the
pores. Cheneviere et al. used TPOAC in the synthesis of TS-1, a Sonogashira coupling reaction (see Figure 11).137
titanium-containing MFI zeolite that is especially active in The group of Ryoo also extended their organosilane
oxidation reactions with H2O2.136 Its performance is based surfactant-directed synthesis to mesoporous aluminopho-
upon isolated tetrahedrally coordinated titania species and sphates such as AlPO-5, SAPO-5, CoSAPO-5, CrAPO-5, and
the hydrophobic character of the zeolite framework. After AlPO-11.142 The template TPHAC survived the synthesis tem-
ensuring that mesoporous templating did not change the coor- perature of 200  C and directed the growth of 2050-nm
dination of the active Ti centers in the zeolite lattice, conven- nanocrystals into aggregated multimicron-sized particles. The
tional TS-1 and its mesoporous counterpart were compared in synthesis conditions for SAPO-5 with TPHAC were studied by
several oxidation/hydroxylation reactions typical for the appli- Danilina et al.143 When compared to the reference material
cation of this zeolite. It turned out that the mesoporous TS-1 SAPO-5 made without a second porogen, the TPHAC-
was nearly unreactive in the hydroxylation of phenol, a reac- templated SAPO-5 showed a lower BET surface area as well as
tion that is known to be very sensitive to catalyst structure, a markedly reduced micropore volume. Nevertheless, the
crystal size, and hydrophobicity. This unexpected result was mesoporous SAPO-5 was much more active in the sterically
attributed to the extremely small TS-1 crystalline domains demanding alkylation reactions of benzene and cyclohexyl-
(<5 nm) that are evidently covered with silanol groups to a benzene with benzyl alcohol than the solely microporous
much higher extent than the conventional TS-1 zeolites. The counterpart. It was not possible to increase the mesopore
resulting higher hydrophilic character presumably hinders the volume by increasing the TPHAC concentration. Some addi-
access of phenol to the active sites in the aqueous solution. tional amorphous material was always obtained, which the
The considerably increased outer surface area and the large authors believe is partially responsible for the catalytic conver-
mesopore sizes generated with the organosilane surfactant sion. Hard templating with carbon black or soft templating
route are suitable for successive reactions in order to introduce with amphiphilic surfactants resulted in inferior materials.
additional functionality to the zeolite surface. Even though the TPHAC was further successfully used to create large acces-
attainable mesopore surface area is often markedly smaller sible surface areas composed of an aluminum-rich sodalite. Its
than in the amorphous MCM or SBA materials, surface inner surface area is inaccessible for small molecules due to the
268 Mesoporous Zeolitic Materials

Zeolite
framework
Grafting of dichloro--oxoiminato-Pd on mesopore walls

O Pd(CH3CN)2Cl2 O
Porous Porous NH O
Mesopore O Si NH O O Si
materials CHCl3, 65 C materials pd
O O
Cl Cl
O O O O O O O O O O O O O O O O O O
Si Si Si AI Si Si Si AI Si Si Si Si AI Si Si Si AI Si
- - - + - Na +
OH OH OH Na+ OH OH OH + O O O O O O
Na -RO Na
Si Si 1 mol% Pd catalyst, Cul
-
RO
Si
OR
-
R R R Cl + R1 R1
R R
H2O : DMA, Na2CO3
+ +
Toluene Na
-
Si
+
Si
Na OH OH OH Na OH OH OH O O O Na O O O
- - reflux - -
O
Ai
O
Si Si Si
O O O
AI Si Si Si
O O O O O
AI Si Si Si AI Si Si Si
O O O O O O O O
Sonogashira reaction

Figure 11 Mesoporous zeolites synthesized with TPOAC and successively functionalized for palladium grafting.137

small pore opening of 0.28 nm. However, a tenfold increase of comparable to that of mesoporous zeolite Y (130 m2 g1).
the outer surface area as compared to common sodalite and its This synthesis is especially noteworthy because the high alumi-
stronger basic character compared to CsX zeolites made this num content (Si/Al ratio 1.01.5) is prohibitive for a synthesis
usually unremarkable zeolite a promising candidate for basic route via desilication, and this report is the first one document-
catalysis such as the Knoevenagel or ClaisenSchmidt conden- ing the synthesis of mesoporous zeolite X. The complex archi-
sation reactions.144 tecture observed in these large micron-sized particles is not
A follow-up study by the group of Ryoo on the mesoporous commonly observed using TPHAC, which often tends to result
zeolite LTA verified that the mesopores were indeed templated in unstructured nanoparticle aggregates.
by TPHAC and did not simply form through nanozeolite
assembly. When the concentration of the meso-template was 7.11.3.3.2 Seed silanization with neutral
increased, a pore extension from 6 to 10 nm was observed. As alkylamino siloxanes
the micellar diameter of TPHAC is smaller than the obtained In the year 2006, the research group of Serrano presented the
mesopore diameters, it is believed that this template acts as synthesis of mesoporous zeolite ZSM-5 and beta, almost simulta-
its own pore extension agent by incorporating excess molecules neous with the group of Ryoo. Their work relies on the interrupted
into the covalently bonded bilayer that decorates the mesopore zeolite growth through seed silanization using commercially
boundaries. A pore extension to 24 nm was even possible available uncharged organosilanes as direct additives to the syn-
upon enrichment with the triblock copolymer EO20PO70EO20 thesis gels.145 This method consists of a three-step procedure:
(P123). Xe-nuclear magnetic resonance (NMR) studies revealed (1) zeolite seeds are first crystallized by refluxing the zeolite gel
that the diffusion process in mesoporous LTA occurred more at 90  C, (2) the seeds are then functionalized under reflux with
rapidly (200-fold increase) as compared to common LTA.138 phenylaminopropyl trimethoxysilane (PHAPTMS), and (3) are
Moreover, pulsed-field gradient NMR spectroscopy estab- finally crystallized under hydrothermal conditions. Mesoporous
lished an increase in the intracrystalline diffusivities and a nanoaggregates are obtained after centrifugation and calcination
decrease in the transport resistance for water diffusion in LTA. (see Figure 13). The precrystallization into seeds is necessary for
Similarly, the molecular diffusion of water in mesoporous the silylating agent to form a passivating layer around the proto-
beta, made with varying concentrations of the siloxane tem- zeolitic seeds and no crystallization occurs when leaving this step
plate (CH3O)3SiC3H6N(CH3)2C3H6N(CH3)2C3H6 (as cited out.146 The resulting MFI materials obtained with the methods of
in the reference, here abbreviated Tdi(PA)) that resulted in Ryoo134 and Serrano are almost identical with respect to total
58-nm mesopores, was found to be increased threefold.139 surface area (about 590 m2 g1), mesopore surface area (about
Few reports deal with the synthesis of mesoporous Y, a large 350 m2 g1), and mesopore size (about 5 nm) and both lead to
pore zeolite that was found to be highly active in the hydro- the aggregation of very small, about 10 nm, fully crystalline nano-
desulfurization reaction of bulky dimethyldibenzothiophene zeolites. Many of these nanozeolites show the same lattice orien-
when loaded with Pd particles. This zeolite was synthesized tation indicating some intergrowth. This might also explain the
with the help of TPOAB ([3-(trimethoxysilyl)propyl]octadecyl- very high microporosity of these materials, which is often reduced
dimethylammonium bromide) and contained mesopores of when other methods such as leaching or polymer-induced aggre-
about 18 nm and a mesopore surface area of 142 m2 g1, gation are used, as described earlier. By varying the precrystalliza-
about twice than that of zeolite Y made without the mesoscale tion conditions, concentration of the organosilane, or even the
template. On the other hand, Pd-loaded mesoporous zeolites tail group in the latter (from a phenyl to a smaller isobutyl group),
beta and ZSM-5 were much less effective, which was attributed it was possible to influence the textural properties of zeolite beta,
by the authors to their restrictive micropore size limiting diffu- mordenite, or ZSM-5.146,161
sion of the reactants.140 The aluminum-rich mesoporous coun- Marked changes in the total surface area and slight shifts of
terpart of zeolite Y (zeolite X) was constructed very recently by the mesopore dimensions were especially noted in zeolite beta.
using TPHAC. In this case, well-defined nanosheets formed A very high surface area of 857 m2 g1 (mesopore surface
structured assemblies with narrow intracrystalline mesopores 145 m2 g1) was gained with higher concentrations of
of about 7 nm and a globular appearance featuring additional PHAPTMS, enabling a maximum conversion in the cracking
macropores (Figure 12).141 The mesoporous surface area is of the bulky LDPE. The conversion of this reaction is highly
Mesoporous Zeolitic Materials 269

(a) (d) 350

300

250

Vads(cm3 g1 STP)
200

150
10 m 100

(b) (e) 50

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
P/P0

0.07

0.06

2 m 0.05

dV/dd (cm3 nm1 g1)


(c) (f) 0.04

0.03

0.02

0.01

0.00
2 3 4 5 6 7 8 9 10 11 12 13 14 15
400 nm dp (nm)

Figure 12 Formation of mesoporous aluminum-rich FAU zeolite X via silylation with [3-(trimethoxysilyl propyl)]hexadecyl dimethyl ammonium
chloride (TPHAC). SEM of reference zeolite X (ac) and mesoporous zeolite X (df). The corresponding nitrogen sorption isotherms and pore-size
distributions of reference (black) and silylated X zeolite (open) materials are also shown. Adapted with permission from Inayat, A.; Knoke, I.; Spiecker, E.;
Schwieger, W. Angew. Chem. Int. Ed. 2012, 51, 19621965. Copyright (2012) John Wiley and Sons.

350
ZSM-5 (PHAPTMS) ZSM-5 (PHAPTMS)
300
STP)

250
-1

200
Vads (cm g
3

150

100

50 ZSM-5 Beta
ZSM-5 (PHAPTMS) Beta (PHAPTMS)

200 nm 20 nm 0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
(a)
P/P0 P/P0
Beta (PHAPTMS) Beta (PHAPTMS) 0.32 ZSM-5 Beta
dVads/d log(DP) (cm3/g-A)

ZSM-5 (PHAPTMS) Beta (PHAPTMS)


0.28
0.24
0.20
0.16
0.12
0.08
0.04

200 nm 20 nm 0.00
2 4 6 8 10 12 2 4 6 8 10 12
Pore diameter (nm) Pore diameter (nm)
(b)

Figure 13 Aggregated nanozeolites obtained through seed silanization; zeolite ZSM-5 (top left) and zeolite beta (bottom left) and corresponding
nitrogen sorption data (right, a) of parent zeolites (black) and mesoporous zeolites (light) including pore size distributions (b). Adapted with permission
from Serrano, D. P.; Aguado, J.; Escola, J. M.; Rodriguez, J. M.; Peral, A. Chem. Mater. 2006, 18, 24622464. Copyright (2006) American Chemical
Society.

influenced by the amount of the accessible external surface volumes and pore sizes) were further enhanced upon addition
area.147 This phenomenon was also observed when of auxiliary alcohols such as 2-propanol or methanol.149
microwave-prepared TS-1 zeolites were made with varying According to the authors, this leads to a decrease in gel viscos-
amounts of PHAPTMS and studied in olefin epoxidation ity, thus increasing the silanization of the nanozeolites and
reactions.148 The hierarchical features (larger mesopore additionally allows for an alkoxylation of the surface,
270 Mesoporous Zeolitic Materials

enhancing the protective layer structure (see Figure 14). It was ZSM-5.150 Similar morphologies are obtained as those
also noted that these hierarchical zeolites were sensitive toward reported by Serrano, with a mesopore size of 3 nm that did
the calcination conditions, in contrast to common ZSM-5. A not change upon increasing the degree of silylation. However,
two-step calcination, first in nitrogen at 400  C followed by air the mesopore volume did scale with silylation, up to a three-
at 550  C, stabilized the aluminum distribution and conse- fold amount when compared to the untreated sample (external
quently showed a better catalytic cracking activity.162 Hierarchi- surface area up to 209 m2 g1, from 39 m2 g1).
cal zeolite beta and ZSM-5 made by seed silanization found Three different commercial organosilanes with increasing
promising applications in biodiesel production from microal- complexity have been used by Guo et al. for the synthesis
gae oil163 and even under the drastic conditions (400  C of ZSM-5. They were added either directly to the zeolite gel or
1.5 bar) of the Ni-catalyzed hydroreforming of degradation to a solution containing preformed seeds according to the
products from LDPE.164 method of Serrano et al.; the zeolite synthesis was thus
Instead of using preformed zeolite seeds Xue et al. used performed in a two- or three-step crystallization procedure. 3-
native fumed silica for the synthesis of hierarchical LTA. In this Aminopropyltrimethoxysilane (APTMS), N-[3-(trimethoxysilyl)
two-step procedure, they immediately functionalized the silica propyl]ethylenediamine (TMPED), and (N,N-diethyl-3-amino-
with PHAPTMS without any pretreatment and then used it in propyl)trimethoxysilane (DATMS) were used as additives. The
the hydrothermal synthesis.153 According to the authors, the major finding was that a precrystallization of the zeolite gel is not
rationale for this approach was the formation of nano- necessary and that aggregated nanocrystals formed with pores of
supercages within the zeolite structure. They argued that this mainly 2.8 nm under both conditions. The highest surface area
direct procedure made the zeolite formation independent of the of 606 m2 g1 was obtained with the smallest silylating agent
different pretreatment conditions that otherwise influenced the APTMS as compared to 379 m2 g1 for the unsilylated parent
seed aggregation. With their new route, Xue et al. obtained material. These zeolites were used as catalysts for benzene alkyl-
nearly micron-sized LTA crystals with tunable surface areas as ation and showed slightly higher activity and selectivity for eth-
well as increasing mesopore volumes reflecting an increasing ylbenzene than the parent compound.151
silanization degree of the silica precursor when the silylating
agent was offered in higher concentrations. The pore size
remained unchanged at about 3 nm, but the mesopore volume 7.11.3.3.3 One-step reactions with alkyl-containing
could be tuned up to 0.27 ml g1 and the external surface area silylating agents
up to 360 m2 g1 (with loss in microporosity). Following The decoration of zeolite precursor particles with hydrophobic
adsorption studies of molecules with increasing diameters, spacers via siloxane bridges was usually performed with bulky
including the large Jacobsen salen complex (1.54  1.2 nm), (or long-chain) reagents in multistep reactions as discussed in
the authors concluded that the mesopores are of inkbottle-type the preceding sections. It seems, however, that similar results
shape with 3-nm cages that are connected by channels of regarding the mesoporosity and surface areas can even be
0.71.2 nm diameter, affording a 170 times faster diffusion obtained in single-step reactions involving small, commercially
rate for the exchange of calcium against magnesium ions. available alkyltriethoxysilanes. Hence, when simple alkoxysi-
Seed silanization was recently reported with a new com- lanes (methyl-, propyl-, and octyl-triethoxysilane (MTES, PTES,
mercial silylating agent, named N-(vinylbenzyl)-2-aminoethyl- and OTES)) were combined directly with the synthesis solution
3-aminopropyl trimethoxysilane (TPAV), for the synthesis of of ZSM-5, filterable mesoporous MFI materials with very high

N N
HO

N
HO

HO

OH

(a) Silanization HO
OH (c) Silanizationalkoxylation
HO agent interactions
ZSM-5
N

Protozeolitic units nanocrystal


N

O
OH
HO

OH
HO

H
HO

OH

N N
CH3
OH
N CH2 N
HO OH H2C Grafted silanization
N agent (PHAP)
HO CH2
N
N
O
HO

O
OH

HO

O
OH

H N
OH

OH Structure directing
O agent (TPA*)
O
(b) Silanization and HO
N

alkoxylation
N

OH

O
OH

H
OH

N N

Figure 14 Schematic diagram showing the seed silanization without (a) and with incorporation of alkoxy moieties by alkoxylation when the silanization
proceeds in the presence of alcohols (b) as well as the interaction between PHAPTMS and n-butoxy grafted species in close vicinity on the surface of
protozeolitic units (c). Adapted from Serrano, D. P.; Aguado, J.; Escola, J. M.; Peral, A.; Morales, G.; Abella, E. Catal. Today 2011, 168, 8695. Copyright
(2011) with permission from Elsevier.
Mesoporous Zeolitic Materials 271

total surface areas (up to 526 m2 g1) and external surface areas zeolitic micropores on the one hand and mesopores on the
(262 m2 g1) were obtained that were comparable or even better other hand. In this chapter, we discuss synthetic strategies that
than those discussed above.152 The morphology is derived from rely on the sole presence of only one template. Under these
about 20-nm nanocrystals that are aggregated into spherical conditions, the introduction of a mesoscale pore system has to
particles of up to 500 nm, showing no loss in micropore volume be achieved either by a change in reaction conditions or by
with respect to untreated ZSM-5. The concentration of the silanes endowing the template with a dual-scale functionality. In the
as well as their hydrophobicity (chain length) could be used to former case, the synthesis can be driven to result in nanozeolites,
modulate the size of the aggregated particles. By contrast, the rendering the secondary template obsolete by the ability of the
pore size was unaffected and centered around 5 nm. Best sam- nanoparticles to pack into assemblies with self-generated inter-
ples were obtained with a 10% addition of PTES to the synthesis stitial mesopores. Intrinsically short diffusion distances and
mixture. These MFI zeolites showed also highest conversions in high external surface areas come as a bonus. The second
alkylation and condensation reactions involving larger mole- approach is elegantly realized when using multifunctional tem-
cules, while the activity with small substrates was similar for all plating agents that are able to direct the zeolite growth on the
materials, including the unmodified ZSM-5. micro- as well as the mesoscale simultaneously in a synergistic
A new concept for creating interrupted growth in silicoalumi- way. This approach stimulates the formation of morphologies
nophosphates has just been presented.154 In order to increase the with seemingly exfoliated zeolite surfaces similar to 2D zeolites.
isomerization of large n-alkanes to dibranched products it was Two-dimensional or layered zeolites, consisting of sheets
argued that especially 1D microporous zeotypes could benefit with only one-unit-cell thickness, have recently attracted increas-
from additional large-pore reaction spaces. SAPO-11 was chosen ing attention. They either are formed from lamellar precursors
because of its known isomerization activity, and its one-step or are synthesized directly with the sole aid of common zeolite
synthesis was modified by adding an alkylphosphonic acid (tet- templates. One of the best-known members of this group is
radecylphosphonic acid, TDPA) as a mesopore mediator. Large MCM-22 belonging to the MWW family. To date, the discovery
46-mm pseudo-spherical aggregates were obtained with or with- of 2D zeolites has mostly relied on serendipity. Often they are
out a modifier; however, only with the TDPA modifier the intermediates on the way toward formation of microporous
authors observed a markedly increased surface area. The TDPA lattices and they might collapse upon calcination. Recent pro-
modifier had apparently donated the P atoms as framework- gress in the preparation and rearrangement of layered zeolites
terminating elements and generated additional intracrystalline through pillaring or delamination has been reviewed8 and here
mesopores of 5 nm by virtue of its long alkyl residues (see we focus on the synthesis of thin-walled zeolite architectures by
Figure 15). Changes in mass-transfer ability were probed with using specially designed bifunctional templates.
2,4 dimethylhexane, which showed dramatically enhanced diffu-
sion in the mesoporous SAPO-11. When decorated with Pt nano-
particles, SAPO-11 provided the anticipated higher dibranching 7.11.4.1 Bifunctional Structure-Directing Agents
activity in the isomerization of n-octane.
A new avenue for a controlled synthesis of seemingly exfoliated
zeolite architectures has been introduced in the last few years
by the research group of Ryoo based upon a templating route
7.11.4 Bottom-Up Synthesis of Hierarchical using individual extended bifunctional templates. These are
Zeolites with Single Templates able to act as SDAs on two different length scales, where only
one part of the template stimulates zeolite growth as opposed
The bottom-up synthesis of mesoporous zeolites focuses to a to the whole molecule. The Ryoo group found that alkylchain-
large part on the independent action of two SDAs generating modulated multiquaternary ammonium ion templates were

300
0.8
Volume adsorbed (cm3 g1)

250
dV/d log D (cm3 g1)

0.6

0.4
200
0.2 H-SAPO-11-HI
150
0.0
1 10 100
Pore diameter (nm)
100

50 H-SAPO-11

0
0.0 0.2 0.4 0.6 0.8 1.0
10 nm Relative pressure (P/P0)

Figure 15 TEM and nitrogen sorption measurements of mesoporous H-SAPO-11-HI made in a one-step reaction with addition of tetradecylphosphonic
acid as secondary template. Adapted from Fan, Y.; Xiao, H.; Shi, G.; Liu, H.; Bao, X. J. Catal. 2012, 285, 251259. Copyright (2012) with permission
from Elsevier.
272 Mesoporous Zeolitic Materials

suitable for structuring zeolites into two-dimensionally size of the single sheets caused their irregular assembly that
ordered extended sheets. This is achieved by providing in one stabilized mesopores of about 15 nm upon calcination. Both
part of the template micropore-templating ammonium cations morphologies were more active in catalytic performance with
for the nucleation of the zeolitic entities that are spaced bulky molecules and showed a better lifetime for methanol to
through short alkyl linkers. These cations are then either asym- gasoline (MTG) conversion than common MFI materials. The
metrically linked to or symmetrically embraced by long hydro- modular arrangement of these multifunctional templates
phobic chains directing the mesopore formation. This basic allowed for a systematic variation of the interlamellar spacing
concept has been used to create a variety of complex bifunc- by changing the length of the alkyl chains. Shortening the
tional templates that allowed the synthesis of disordered 2D surfactant tail from C22 down to C12 shifted the low-angle x-
zeolite sheets, even with predetermined wall thickness, as well ray diffraction peak in the uncalcined samples accordingly.167
as highly ordered 3D structured sheet assemblies. This work Additionally, pillaring of the nanosheets with TEOS in a post-
was discussed in recent reviews and highlights165 and will be synthesis treatment before calcination proved to be very effec-
detailed and updated below. tive in retaining a large surface area (615 m2 g1 as compared to
Using these newly developed linear gemini-type diquaternary 505 m2 g1 without pillaring). However, changing the hexam-
templates with hexamethylene linkers such as C22H45 ethylene head groups from C22-6-6 to C22-6-0, C22-6-3, or C22-6-
N(CH3)2C6H12N(CH3)2C6H13 (also labeled C22-66, for 8 disturbed the perfect match with the MFI crystal lattice and
a generalized formula of these asymmetric templates see either prolonged the synthesis time or resulted in less ordering.
Figure 16) enabled the Ryoo group to create very thin zeolite As the C6 linkage seemed to be most suitable for nanosheet
nanosheets consisting of only three pentasil layers (about formation, the concept was developed further for directing
2 nm) of MFI (see also Figure 17(a)). These 2D sheets were the thickness of the sheets by inserting additional C6 frag-
effectively held apart from adjacent sheets with a spacing of ments with alkylammonium moieties into the asymmetric
2.8 nm controlled by the length of the surfactant chains.166 templates.168 By offering not only two but three or four C6
Calcination removed these soft spacers and the structural linker groups (n 2, 3, 4), the number of nanosheets increased
order was lost but since the multilamellar nanosheets were accordingly from three to five to seven parallelly aligned
macroscopically intergrown with each other like a house of zeolite planes (see Figure 17). Two adjacent ammonium
cards they functioned as a kind of solid spacer themselves and groups are nevertheless a requirement for zeolite structur-
maintained some mesoporosity with about 2-nm pore diame- ing. Using only one C6 alkylammonium headgroup led to
ter. Unilamellar sheets could also be formed when the sodium mesoporous silica instead of ZSM-5 (see Figure 17(d)).
concentration in the gel was reduced. Here, an overall smaller MFI nanosheets synthesized with the hexadecyl analog

Asymmetric bifunctional templates

CH3 CH3
+ + m = 6,8,10,12,16,18,22
CmH2m+1 N CiH2i N CkH2k+1 i = 3,6,8
n = 1,2,3,4
CH3 CH3 n1 k = 3,4,6

Symmetric bifunctional templates

CH3 CH3 CH3


+ + +
CmH2m+1 N (C6H12)N (C6H12) N CmH2m+1 N3
CH3 CH3 CH3

CH3 CH3 CH3 CH3


+ + + +
CmH2m+1 N (C6H12)N (C6H12)N (C6H12) N CmH2m+1 N4
CH3 CH3 CH3 CH3

CH3 CH3 CH3 CH3


+ + + +
CmH2m+1 N (C6H12)N CH2 CH2 N (C6H12) N CmH2m+1 N4-phe
(also N6-diphe, N8-triphe)
CH3 CH3 CH3 CH3

Figure 16 Generalized structures of asymmetric as well as symmetric gemini-type templates studied by the Ryoo group. The suffix Nx accounts for the
number of ammonium cations in the whole surfactant. The asymmetric units contain two different surfactant tails as end groups, as opposed to the
symmetric templates.
Mesoporous Zeolitic Materials 273

(a) 3 (b)
5
3 3 CH3 CH3
3 5 + +

3 5 C22H45 N C6H12 N C6H13


3 5 CH3 CH3 n1

(a)
10 nm 5
10 nm

(c) (d)

10 nm 10 nm 500 nm

Figure 17 TEM (left) and SEM (right) micrographs of MFI nanosheets assembled using a bifunctional template with increasing number of ammonium
cation centers n. (a, a) n 2, (b) n 3, (c) n 4, (d) n 1; as in the generalized bifunctional template formula (top right). Values in (ac) indicate the
number of MFI sheets formed with varying n. Adapted with permission from Park, W.; Yu, D.; Na, K.; Jelfs, K. E.; Slater, B.; Sakamoto, Y.; Ryoo, R. Chem.
Mater. 2011, 23, 51315137. Copyright (2011) American Chemical Society.

(a)

]
01
[1
c
a
MFI

500 nm 10 nm

(b)

Figure 18 Hexagonally ordered zeolites formed with symmetrical gemini-type surfactants: (a) SEM, TEM and graphical depiction of the ordered
mesoporous MFI-type zeolites, (b) examples for symmetric bifunctional templates.165b

[C16H33N(CH3)2C6H12N(CH3)2C6H13] showed a 18-N3-18 module (C18H37N(CH3)2C6H12N(CH3)2


good catalytic activity and catalyst lifetime in the Beckmann C6H12N(CH3)2C18H37(Br)3) where the long surfactant
rearrangement of cyclohexanone oxime to e-caprolactam.169 units direct a cylindrical arrangement of thin, 1.7-nm crystal-
Extrapolating the bifunctional templating route to yet a line MFI-type walls (see Figure 18). Similar structures were
new combination of meso- and micro-templating modules found with the corresponding 22-N4-22 porogen rendering
led to the first ever examples of truly hexagonally ordered tremendous surface areas of over 1000 m2 g1 and mesopores
mesoporous zeolites.170 Here, Na et al. used a symmetric of about 3.5 nm. Three low-angle diffraction peaks in the x-ray
274 Mesoporous Zeolitic Materials

diffractogram confirmed the long-range ordering of the meso- when mesoporous CHA was synthesized following this
pores. Adding one, two, or three bridging phenyl groups to the bottom-up approach by using the micropore template N,N,
center part of the bifunctional SDA (Nx-phe) initiated crystal- N-trimethyl-1-adamantanammonium hydroxide (TMAdOH)
lization of a different zeolite. Now, mesostructurally disor- and the multifunctional surfactant C22H45N(CH3)2
dered but extremely small beta particles with very large (CH2)4N(CH3)2C4H9Br2 (C22-4-4) simultaneously (molar
surface areas between 780 and even 940 m2 g1 and about ratio of 2:1) large aggregates of chabazite nanocrystals were
4-nm mesopores were formed. As observed before, the thick- formed instead of uniform single crystals when the surfactant
ness of the zeolite domains was directed by the number of was omitted.174 The specific surfactant was chosen from a
micropore-structuring modules, in this case the ammonium number of similar structures based on molecular dynamics
units bridged by phenyl rings. Owing to their large external simulations and was experimentally proven to be indeed the
surface area, high catalytic conversions in acid-catalyzed reac- best candidate regarding the resulting zeolite crystallinity. The
tions were accomplished with these structures. amount of costly bifunctional template was reduced this way,
Using the same mesostructuring symmetric templates but but it did still function as a structure-specific spacer that limits the
different reaction conditions allowed for the formation of a crystalline domains to nanoparticles. Micropore volumes of orig-
macromesomicro-morphology of zeolite beta.171 Macro- inal and mesoporous SSZ-13 were similar (0.18 and 0.21 ml g1,
pores contained in diatomaceous earth (used here as silica respectively) while the surface area was markedly increased
source) were retained to some extent when the hydrothermal and a substantial amount of mesopore volume was acquired
conversion was terminated early enough. Alternatively, 3.7- (0.21 ml g1) in the latter. These mesoporous CHA zeolites
and 30-nm mesopores were obtained when a sodium-free showed an improved stability in the MTO conversion as op-
synthesis was performed with TEOS. posed to those posttreated with NaOH during desilication.35
Slight changes in the gel composition for the MFI zeolite Very recently it was shown that only 2-nm-thin nanosheets of
containing the 18-N3-18 template created nanosheets of only a MFI can even be arranged in a house-of-cards morphology
single-pore thickness of 1.5 nm, which is smaller than one when synthesized with the sole use of a common monofunc-
unit cell.172 Larger versions of the symmetric template with N4 tional template (see also next Section 7.11.4.2) such as tetrabu-
or N5 ammonium groups increased the thickness to two- and tylphosphonium (TBPOH) or tetrabutylammonium hydroxide
three-pore layers, thus suggesting that the respective two outer (TBAOH) in a single-step reaction.175 The group of Tsapatsis
ammonium cations are located at the pore entrances while the exploited the tendency of spatial branching through epitaxial
inner cations template the zeolite wall. Symmetric gemini sur- and rotational intergrowth occurring in MFI nanocrystals or
factants with only two ammonium groups of formula between the related MFI/MEL zeolite structures and these
CmH2m1N(CH3)2C6H12N(CH3)2CmH2m1 with tail authors were able to generate beautiful orthogonally interwoven
compositions of m 4, 6, or 8 resulted in MFI particles of nanosheets over a range of conditions and Si/Al ratios (see
different sizes and structures, while m 10 generated only Figure 19). Thirty to forty percent of the acid sites are now
mesoporous materials.173 Samples with m 4 consisted of located on the outer surface area and are accessible to larger
>300 nm purely microporous MFI zeolites. Sponge-like aggre- molecules that are otherwise unable to enter the micropores of
gated nanoparticles of 1020 nm were observed with m 6, ZSM-5. As a result, the rate constant of the liquid-phase alkyl-
resulting in a broad distribution of mesopores around 20 nm. ation of mesitylene by benzyl alcohol increased by more than
Using m 8 finally gave small needle-shaped thin flakes that two orders of magnitude when compared to common ZSM-5.
formed slit-like pores of around 2 nm. In these three samples,
the BET surface areas increased from 360 m2 g1 as commonly
7.11.4.2 Mesopore Formation Through Nanoparticle
observed for bulk ZSM-5 up to 580 m2 g1 in the latter sample.
Assembly with Monofunctional Templates
These samples were analyzed in detail with respect to hydro-
thermal stability and acidic properties, which are important Most concepts for the preparation of hierarchical zeolites
parameters for possible future applications in cracking reac- described so far either rely on pre-made crystalline zeolites
tions or as automotive exhaust catalysts. It was found that the that are exposed to secondary reactions (e.g., partial dissolu-
amount of the external acid sites increased with decreasing size tions of various forms performed with conventional zeolite
of the particles, that these sites were less acidic than the internal particles or assisted aggregation of premade nanozeolites) or
acid sites but strong enough to catalyze the MTG reaction, and use secondary templates (hard, polymer, or alkoxy silanes) in
that their steam stability exceeded that of the internal acid sites. addition to the common zeolite SDAs. Only the intriguing
It is obvious that this bifunctional modular templating concept of bifunctional templates described in the last chapter
strategy developed by the Ryoo group constitutes a promising shows that mesoporosity might be imparted into a zeolite
toolbox for generating structurally well-defined mesoporous structure directly during the synthesis using a single structure-
zeolite materials featuring extremely short diffusion paths to directing additive. In this case, however, the templating agents
their internal active sites and large accessible external surface have to be carefully designed and may have to be specially
areas. This work also points to the potential of generating optimized for each zeolite structure, thus imposing the need
highly anisotropic morphologies of other zeolite families fol- for adaptation and special synthetic protocols. They also
lowing a similar rational strategy. impose restrictions regarding the reaction conditions due to a
A recent example of a mesoporous zeolite that was made more limited thermal stability.
with a similar bifunctional template is SSZ-13 with CHA topol- When aiming to create hierarchical zeolites as easily and
ogy. As described in Section 7.11.2.2, desilication of CHA-type economically as possible, it would be highly advantageous if
crystals turned out to be detrimental for these types of zeolites only a single structure-directing additive of simple structure
because of their low framework aluminum stability. However, was needed, requiring a minimum number of reaction steps.
Mesoporous Zeolitic Materials 275

(a) (b) (c)

(iii)

Intensity (a.u.)
(ii)

Experiment
(i)

10 20 30 40 50
200 nm 20 nm
2q ()

Figure 19 Intersecting lamellar zeolite nanosheets created through repetitive branching in a single-step reaction with tetrabutyl ammonium hydroxide
monofunctional template; (a) and (b) TEM images, (c) experimental (i) and simulated XRD patterns, assuming either an MFI/MEL (ii) or solely MFI
(iii) orthogonal intergrowth. Reproduced from Zhang, X.; Liu, D.; Xu, D.; Asahina, S.; Cychosz, K. A.; Agrawal, K. V.; Al Wahedi, Y.; Bhan, A.; Al Hashimi,
S.; Terasaki, O.; Thommes, M.; Tsapatsis, M. Science 2012, 336, 16841687, with permission from AAAS.

Recently, this challenge was addressed by several research This concept was recently extended to piperidine- and
groups, and recent publications focus on synthesis strategies imidazole-based geminal dicationic liquids for the synthesis
directed at the aggregation of nanozeolites into stable micron- of zeolite beta by Kore et al.178 They synthesized a whole array
sized zeolite assemblies that inherently contain interparticle of different cyclic as well as linear templates that were used in
mesopores. Several important aspects are combined this way: their bromide form. It was found that cyclic templates were
costs are reduced by using mainly well-established templates, a preferable for the nucleation of nanosized beta, especially the
network of accessible secondary mesopores is created as a phenyl-linked piperidine derivative DCIL4; however, other
result of the aggregation process, and large external surface ionic liquids assisted in the synthesis of zeolite beta as well
areas as well as short internal micropore diffusion pathways (see Scheme 2). The authors were able to vary the Si/Al ratio to
intrinsic to nanozeolites are created. Different approaches can a great extent (17 to 1) and obtained much smaller intercrystal-
be taken for assembling nanozeolites. Sometimes a specific line mesopores centered around 5 nm under reaction conditions
molecular template is necessary or the reaction includes special similar to those used by the Ryoo group. External surface areas
pretreatment procedures, it may be conducted under uncom- between 90 and 290 m2 g1 could be obtained (total pore vol-
mon conditions, the synthesis may require seeds, or it is per- umes 0.38 up to 0.65), and the resulting zeolite materials were
formed with concentrated gels. These different strategies active catalysts for transesterification and acylation reactions.
relying on a single micropore-forming template will be dis- Sometimes it is only necessary to find the appropriate com-
cussed in the following; they are summarized in Table 3. bination of slight changes of the reaction conditions and a
well-chosen, but common, template to obtain micron-sized
particles that consist of numerous smaller crystals creating a
7.11.4.2.1 Nanoparticle aggregation using single templates secondary pore architecture by their specific packaging. These
For mesostructuring zeolite beta, Choi et al. applied a novel secondary pores are especially advantageous in 1D zeolite
cyclic diammonium cation (CDM1) in place of the usual tetra- structures that are naturally limited in their diffusional prop-
ethylammonium hydroxide SDA (see Figure 20 below for erties. One example is the medium-pore zeolite AlPO4-11. By
structural details).176 Using this template, instantaneous gela- using di-n-propylamine (DPA), a template frequently applied
tion and formation of a mesoporous gel was observed that in these systems, but without the common HF addition, it was
could be transformed into crystalline zeolite beta nanoparticles found that large 1020-mm spheres of AlPO4-11 are formed.181
(1015 nm) by maintaining the mesoscale morphology, a pro- While the outer surface of these spheres was decorated with the
cess termed pseudomorphic crystallization. These nanocrys- typical bar-shaped micron-long crystals in an interwoven man-
tals were disorderly arranged to form mesopores with a broad ner, the interior consisted of very small 50-nm crystallites,
size distribution around 20 nm (mesopore volume about being responsible for 7-nm mesopores. An increase of the
0.9 ml g1). The unique molecular structure of the CDM1 water content in the synthesis gel changed the mesoporous
template featuring a rigid phenyl moiety for bridging the interior into a dense system. The overall surface area was more
ammonium cations was proposed to direct the polymerization than doubled in the mesoporous sample (to about 250 m2 g1)
of the silicates in a controlled way. Derivatives of this cyclic and comparable to SAPO4-11 made via seed silylation (and the
diammonium cation facilitated the synthesis of other highly identical SDA) as discussed in Section 7.11.3.3.3.154 Similar
crystalline nanozeolite aggregates of MTW and MFI structure diamines with different hydrocarbon chain lengths ranging
(see Figure 20) with similar broad pore diameters around from C2 to C10 were used in the synthesis of pentasil zeolites.179
20 nm.177 It seemed that the rigid phenyl linkers were appro- Adding ethylene diamine (EDA) or hexane-1,6-diamine (HDA)
priate to template 12-membered zeolite pores in BEA and to a freshly precipitated aluminosilicate rendered ZSM-5, a sys-
MTW while MFI preferred flexible hexamethylene linkages. tem that can be obtained with a large number of templates. In
276 Mesoporous Zeolitic Materials

Table 3 Overview of mesoporous zeolites generated with a single monofunctional template

Year and Method (template, reaction Zeolite structure Particle size (aggregate size/ Mesopore Catalysis
reference conditions) primary particle size) size

Template-assisted aggregation and intergrowth


2009176 CDM1 BEA 1015 nm aggregates 20 nm Isopropylation of
2009177 CDM2, CDM3, DM363 MTW naphtalene
MFI
2011178 DCIL4, DCIL5, DCIL6, DCIL9 BEA 15 nm aggregates 5 nm Transesterification,
acylation
2010179 EDA, HAD, DAOT, DADC ZSM-5 58 mm/50100 nm Conv. of phenol w.
ZSM-11 tert-butanol
2011180 MEA, DEA, TEA ZSM-5 1020 mm Conv. of phenol w.
tert-butanol
2012175 TBPOH or TBAOH Intergrown ZSM-5 100200 nm 27 nm Liquid-phase alkylation
of mesitylene
2009181 DPA, no HF, low H2O conc. AlPO4-11 1020 mm/50 nm 7 nm
2012182b MCHA MeAPO4s (Si, Co, Mg, Zn, 10 mm 1020 nm
Mn, Sn, Cr, Fe, V, Zr)
CoAPO4-5

Specialized methods
2006183 Age under reflux 90  C ZSM-5 0.5 mm 1020 nm
2009184a/ TUD-1 TPAOH, SAC ZSM-5 >1 mm 10 nm Aldol condensation
2010185
2010186 Compressed CO2 emulsions ZSM-5, Sil-1 0.2 mm 1040 nm
2010187 HDA Sil-1 seeds ZSM-5 0.20.3 mm 23 nm Alkylation of phenol w.
isopropanol
2012188 TPAOH Sil-1 seeds ZSM-5 >1 mm 1030 nm
2010189 Complex pretreatment of ZSM-5 Nanosized 440 nm
2011190 clear solutions BEA 140 nm 1220 nm
2011191 60-nm nanozeolites, slow TS-1 >50 mm/6080 nm 10 nm
evaporation MMM
2011192a/ Macroporous support, dry ZSM-5, BEA, TS-1, Zr-Sil-1 MMM Epoxidation of styrene
2012193a gel conv. w. glycerol
2011194b TEAOH, SAC BEA >10 mm/20 nm 13 nm
2012195 Dense gel fusion BEA >1 mm 1535
H-BEA tunable
35140
2012196 Concentrated gels LTL 0.4 mm/10 nm 4 nm Functionalization, Hg
capture
2009197 Kaolin precursor SAPO4-5 48 mm 3040 nm MTO
2012198 Ionothermal synthesis with SAPO4-5 12 nm
choline chloride

DPA, di-n-propylamine; EDA, ethylenediamine; HAD, hexane diamine; DAOT, 1,8 diamine octane; DADC, 1,10 diaminodecane; TBPOH, tetrabutylphosphonium hydroxide; TBAOH,
tetrabutylammonium hydroxide; MEA, monoethanolamine; DEA, diethanolamine; TEA, triethanolamine; MCHA, n-methyldicyclohexylamine; MTO, methanol to olefin; MMM,
micromesomacro.

this case, very similar morphologies as in the AlPO4-11 system hierarchical ZSM-5 spheres.180 Well-shaped but relatively
were found, that is, 58-mm sized spheres, consisting of 50100- densely assembled nanocrystals giving rise to slit-like mesopores
nm nanocrystals that constitute 0.2 ml g1 mesopore volume appeared, with an additional mesopore volume of up to
and surface areas of around 350 m2 g1. Larger diamines (1,8- 0.11 ml g1 and surface areas around 300 m2 g1 when DEA
diaminooctane and 1,10-diaminodecane (DAOT and DADC)) was used (see Figure 21).
favored the structure of ZSM-11, a 3D ten-ring zeolite such as The aluminophosphate AlPO-5 is comparable to ZSM-5
ZSM-5 but with a single pore size of 0.53  0.54 nm in all with respect to its flexibility in the templating behavior. The
directions. When compared in the catalytic liquid alkylation of catalytic importance of this structure rests on its ability to
phenol with tert-butanol, HDA-ZSM-5 was the superior catalyst, implement a number of metal framework elements, thus incor-
featuring the highest mesopore volume and almost threefold porating acidity and redox-active species. In order to implement
conversion when compared to a commercial ZSM-5. The same mesoporosity, detailed studies were undertaken by Manjon-
research group also used commercial alkanolamines instead of Sanz et al. on metal-doped MeAPOS containing Si, Co, Mg,
diamines, such as mono-, di-, and tri-ethanolamines (MEA, Zn, Mn, Sn(II), Sn(IV), Cr, Fe, V, or Zr using N-methyldicyclo-
DEA, and TEA) at extremely low concentrations (60 SiO2:0.38 hexylamine (MCHA) as the SDA. Again, self-assembly into large
SDA), and observed the formation of similar 1520-mm spherical agglomerates occurred with interparticle mesopores
Mesoporous Zeolitic Materials 277

BEA-CDM1 1600
BEA-CDM2

Adsorbed amount (ml g1, STP)


1400
Cl Cl Cl Cl

Distribution
BEA-CDM1

+ 1200
N N +
+ BEA, MTW
N N + BEA-conv

1000 0 20 40 60 80 100
Pore diameter (nm)

500 nm 800
CDM1 CDM2
2
600
BEA-CDM
+
Br 1
N Br + Br MFI BEA-CDM
N N + N 400
+ Br
200 BEA-conv

DM363 CDM3 0
0.0 0.2 0.4 0.6 0.8 1.0

20 nm Relative pressure, P/P0

Figure 20 Zeolite beta made with cyclic bifunctional templates. Reproduced by permission of The Royal Society of Chemistry, rearranged from Na, K.;
Choi, M.; Ryoo, R. J. Mater. Chem. 2009, 19, 67136719. Left, bifunctional templates used. Middle, electron micrographs of the product obtained with
CDM1. Right, nitrogen sorption isotherms of different zeolite beta products and the resulting pore size distributions (inset).


Cl Cl
N N
+ N + + N + + N +
N N N + +
PhH2C CH2Ph N N
Br Br
Br Br Br Br

DCIL4 DCIL5 DCIL6 DCIL9


178
Scheme 2 Cyclic templates that were used successfully by Kore et al. for the synthesis of mesostructured zeolite beta.

150 SiO2/Al2O3 = 30

135
Volume (cm3 g1)

c
120

105 b

90
a
75
0.0 0.2 0.4 0.6 0.8 1.0
P/P0 (U) 10.0 m

Figure 21 SEM of ZSM-5 produced with the single template ethanol amine MEA and corresponding nitrogen isotherms of samples made with (a) MEA,
(b) DEA, (c) TEA. Adapted from Chen, L.; Zhu, S. Y.; Wang, H. M.; Wang, Y. M. Solid State Sci. 2011, 13, 20242029. Copyright (2011) with permission
from Elsevier Masson.
278 Mesoporous Zeolitic Materials

ranging between about 10 and 20 nm, depending on the spe- containing a SiO2:TPAOH ratio of 1:0.35. This seed gel was
cific doping.182 They established a direct relation between the added to a template-free aluminosilicate solution, amounting
reaction conditions and the mesoporosity created: the shortest to 1.5% up to 10% of the silica content, hence effectively
reaction time of 2 h at 175  C providing crystalline CoAPO-5 diluting the SiO2:TPAOH ratio down to only 0.005. Highly
showed the highest mesopore volume (0.1 ml g1) and smal- crystalline mesoporous aggregates of 50100-nm nanoparti-
lest particle (48 nm) as well as mesopore size (9.4 nm). cles were formed after 24 h at 180  C with about 0.2 ml g1
mesopore volume and pore sizes of about 1030 nm, covering
7.11.4.2.2 Aggregation of nanoparticles by seeds an Si/Al range between 50 and 600.
or gel pretreatment The addition of seeds can also be a valuable method in a
Adding zeolite seeds to a precursor solution is well established synthesis where otherwise competitive phases may lead to
as a means to promote the rate of crystallization, in addition to unacceptable impurities. On the other hand, a disadvantage
favoring the crystallization of desired phase-pure zeolites. of seed-assisted growth is the need for preparing appropriate
When the synthesis gel for ZSM-5 was enriched with silicalite- seeds reproducibly ahead of time. Alternatively, the growth of
1 seeds and the same template HDA was used as discussed in nanoparticles can be favored by different aging reactions per-
the preceding Section 7.11.4.2.1.179 a markedly shortened formed with the synthesis gels before they are hydrothermally
crystallization time from over 3 days for the reference sample converted. One strategy involves pre-aggregation into a nearly
down to 824 h was observed at 160  C.187 Furthermore, it amorphous material consisting of 500-nm spheres through
was observed that the seeds initiated the growth and aggrega- refluxing a ZSM-5 reaction gel at 90  C for 30 h.183 The con-
tion of nanozeolites; now instead of forming micron-sized version of these spheres into crystalline ZSM-5 follows in a
spheres, much smaller 200300-nm clusters were obtained second step through conventional hydrothermal treatment at
with the nanoparticles well aligned along the crystal c-axis 100  C for 1 day without visibly affecting the overall morphol-
(see Figure 22(a)). The highly crystalline ZSM-5 nanorods ogy (see Figure 22(b)). Very large surface areas (over
that are partially intergrown along the same zone axis establish 704 m2 g1) and total pore volumes (1.13 ml g1) were
interstitial mesopores of 23 nm with a mesopore volume of obtained on the fully crystalline samples showing mesopores
0.17 ml g1 and 370 m2 g1 surface area. An increased yield of between 10 and 20 nm. Using a more elaborate precondition-
p-isopropyl phenol was observed in the alkylation reaction ing step, aggregates of ZSM-5 with smaller primary (57 nm)
of phenol with isopropanol when compared to an unseeded and secondary particles (about 200 nm) were synthesized by
ZSM-5 sample. This beneficial behavior was explained by the Larson et al. (see Figure 22(c)).189 Thus, starting from highly
much shorter diffusion paths in the assembled nanorods. diluted clear solutions containing TPAOH as well as TPABr,
Another interesting study documents that seeding can also reaction conditions were systematically changed. The solvent
be a means to save costly templating agents.188 Here, large was increasingly evaporated at 65  C, removing 25% up to
aggregates of nanoparticles in the micrometer range were pre- 70%, while adjusting the pH and the remaining gel was then
pared in a seed-supported synthesis that requires only very hydrothermally converted at different temperatures (between
small amounts of the common ZSM-5 template TPAOH. A 140 and 165  C) and times (1275 h) in order to influence the
seed gel of silicalite-1 was prepared at 100  C for 24 h primary particle size. The final product still had to be retrieved

500 nm
20 nm
100 nm
50 nm
(a) (b) (c)

Figure 22 Mesoporous zeolites through aggregation of nanoparticles, (a) c-axis aligned ZSM-5 nanorods templated with 1,6 hexylenediamine and
seeded with silicalite-1 (adapted from Wang, D.; Li, X.; Liu, Z.; Zhang, Y.; Xie, Z.; Tang, Y. J. Colloid Interface Sci. 2010, 350, 290294. Copyright (2010)
with permission from Elsevier); (b) SEM of TPAOH templated ZSM-5, preconditioned by refluxing the precursor gel (adapted from Holland, B. T.;
Microporous Mesoporous Mater. 2006, 89, 291299. Copyright (2006) with permission from Elsevier); (c) TEM of TPAOH templated ZSM-5
preconditioned by acidification and evaporation of the precursor gel (adapted from Petushkov, A.; Yoon, S.; Larsen, S. C. Microporous Mesoporous
Mater. 2010, 137, 92100. Copyright (2010) with permission from Elsevier).
Mesoporous Zeolitic Materials 279

via centrifugation and showed mesopores between 4 and TPAOH to the TUD-1 composition and steam-converted the
40 nm with a total pore volume of about 0.5 ml g1. The dry gels at high yield (micropore volume 0.16 ml g1, surface
authors suggest that the excess templating molecules associate area 447 m2 g1) into the MFI structure featuring 10 nm
with the negatively charged small silica particles, thereby mesopores.184 Compared to common ZSM-5, these materials
screening these particles during aggregation and thus being showed an increased conversion for the aldol condensation
responsible not only for the crystallization of the zeolite but reaction. A careful follow-up crystallization study highlighted
also for the formation of the mesopores. This protocol was also the importance of the gel aging temperature and the steam
applied to the synthesis of zeolite beta at about 60% yield of conditions.185 Drying the gel at temperatures higher than
mesoporous aggregates approximately 140 nm in size consist- 80  C affected the mesoporosity negatively, presumably due
ing of 1640-nm nanocrystals when using the more concen- to extensive SiOAl condensation reactions leading to rigid
trated solutions. A mesopore volume of about 0.5 ml g1 was amorphous aluminosilicates. Similar studies based on the
obtained with 1220-nm mesopores.190 TUD-1 precursor were aimed at performing the same reaction
without TEA.201 The TPAOH-templated gels were slowly dried
7.11.4.2.3 Steam-assisted conversion and other specialized over 7 days at room temperature and treated via SAC at 130  C.
methods Composite materials with ZSM-5 crystals (150250 nm)
The steam-assisted conversion (SAC) of zeolite precursor gels embedded in an amorphous matrix were obtained after 15 h,
has already been mentioned in previous sections, as it has been featuring rather high micropore (0.13 ml g1) as well as meso-
found to be helpful under synthesis conditions that require pore (0.7 ml g1) volumina and a high overall surface area of
noncharged (block copolymer) or hydrophobic (carbon) tem- 580 m2 g1.
plating. This method is also sometimes used in common zeo- A process related to the SAC procedure is a quasi-solid-
lite synthesis as it permits the use of less template or enables state reaction performed by Chen et al.192 In an effort to
higher Si/Al ratios that would be difficult to reach under usual synthesize macromesomicro (MMM) zeolite (ZSM-5, TS-
hydrothermal conversion conditions. The essential feature of 1, and beta) materials, the authors first fabricated a macro-
this procedure is a drying step of the synthesis gel, and subse- porous amorphous titanosilicate (intended for TS-1) by the
quent conversion in a steam atmosphere. This implies that the spontaneous reaction of titanium isopropoxide and tetra-
local concentration of reaction partners is maximized and their methyl orthosilicate (TMOS) in water at high pH. The dry
mobility in the reaction medium is reduced. These are ideal scaffold was then impregnated with a solution containing
conditions to favor nucleation and aggregation of nanozeolites TEOS and TPAOH, dried and reacted at 130  C in a glycerol
if the steam conditions are chosen correctly. This important medium. The formation of TS-1 nanoparticles consumed the
aspect was pointed out by Matsukata et al. who applied SAC for amorphous matrix and resulted in the (disordered) aggrega-
the synthesis of a number of nonhierarchical zeolite tion of 200-nm-sized TS-1 crystals with 4.7-nm interparticle
structures.199 We have recently used the SAC process to prepare spaces arranged around 1-mm macropores (see Figure 23).
completely crystalline mesoporous beta zeolites using only the This hierarchical TS-1 material showed nearly twice the sur-
common TEAOH template. It is important to note that the face area (580 m2 g1) compared to TS-1 nanoparticles pre-
amount of water has to be chosen correctly in order to avoid pared as reference and performed better in the epoxidation of
an incomplete conversion.194 For zeolite beta we have found styrene and 2,4,6-trimethylstyrene. The same authors also
that at least a twofold concentration of the amount of water applied this promising strategy to the multimodal synthesis
necessary for establishing a saturated steam is needed in the of Zr-doped silicalite-1 and zeolite beta.193
autoclave to achieve a 100% conversion into highly mesopor- Mesoporous aluminophosphates were recently obtained
ous zeolite aggregates. In this case, very homogeneous meso- by another unusual protocol based on an ionothermal
pores with the same narrow size distribution around 13 nm synthesis.198 Here, a eutectic solvent made of pentaerythritol
were determined from either the adsorption or the desorption and choline chloride allowed the authors to perform the syn-
branch of the nitrogen sorption isotherm of samples that were thesis of SAPO-5 at ambient pressure through microwave treat-
prepared in just 26 h at 180  C. We could show that the ment within short times (1560 min). The choline salt acted as
hierarchical zeolite beta aggregates are formed via (initially indi- both the solvent and the micropore templating agent at the
vidual) nanozeolites that function as bricks and upon contin- same time. The authors adopted an explanation for the occur-
ued steam treatment convert into a mesoporous zeolite beta rence of the observed mesopores (around 12 nm with a broad
network with interconnected pores, without the need of a sec- size distribution) from an earlier study on metal-containing
ondary template. Large surface areas of up to 763 m2 g1 and SAPOs.202 The latter had been prepared by common mono-
mesopore volumina over 0.6 ml g1 were obtained due to the templated hydrothermal synthesis and mesopores were created
small size (about 20 nm) of the individual intergrown bricks. unintentionally. It was argued that the additional pores were
This process was applicable to a Si/Al range between 10 and 33. probably formed through evaporation of water and by carbo-
The SAC procedure was also successfully applied for the naceous species from template decomposition during the cal-
formation of mesoporous ZSM-5 as well as TS-1 through nano- cination process, in other words by a process resembling the
particle assembly resulting in single-crystal-like mesostructures steaming of aluminosilicates at higher temperatures.
following a more complex synthesis protocol. The authors Gaseous nanobubbles originating from compressed CO2
used a recipe that was originally developed in the group of emulsions or foams were used as indirect mesopore templating
Maschmayer et al.200 to generate a 3D mesoporous alumino- agents in the synthesis of MFI zeolites. Sun and coworkers used
silicate network termed TUD-1, which was formed with the aid traditional zeolite synthesis gels for silicalite-1 and ZSM-5 and
of triethanolamine (TEA). Zhou et al. added the MFI template pressurized the autoclaves with CO2 to between 8 and 15 MPa
280 Mesoporous Zeolitic Materials

(a) (b)

5 m 500 nm

(c) (d)

500 nm 500 nm

Figure 23 Macromesomicroporous zeolite TS-1 made from a macroporous amorphous titanosilicate scaffold via SAC in a glycerol medium.
SEM (a and b) and TEM (c and d; bright field and dark field) of MMM-TS-1 after a 3-day conversion at 130  C. Adapted with permission
from Chen, L.-H.; Li, X.-Y.; Tian, G.; Li, Y.; Rooke, J. C.; Zhu, G.-S.; Qiu, S.-L.; Yang, X.-Y.; Su, B.-L. Angew. Chem. Int. Ed. 2011, 50, 1115611161.
Copyright (2011) John Wiley and Sons.

prior to thermal treatment.186 This method efficiently reduces scale filled with the alumina source that initiates the crystal
the crystallization time from 96 h down to 48 h at 150  C growth along a preferred orientation. The resulting SAPO-5
(attributed to carbonate species), and in addition creates intra- spheres were highly stable against severe steaming treatments
crystalline pores with a broad size distribution between 10 and and showed a much higher MTO activity while retaining the
40 nm. Higher CO2 pressure increased the mesopore volume selectivity, when compared to SAPO-5 of similar macroscopic
while gels pressurized with nitrogen showed morphologies size and Brnsted acidity. These striking direct comparisons
similar to common ZSM-5 zeolites; the carbonate species convincingly show the importance of diffusion for reactions on
thus seem to be directly involved in the pore formation. zeolites by reducing the internal diffusion paths down to the
Moreover, evaporation processes were exploited for the nanoscale.
preparation of MMM TS-1 films. In this case, 6080-nm zeolite
particles were first prepared from clear solutions, purified, and 7.11.4.2.4 Nanoparticle aggregation from
then processed by slow evaporation from a 4 wt% TS-1 syn- concentrated gels
thesis solution. This way 50-mm-thick films with intercrystal- Using the SAC procedure, the reaction gels are first completely
line mesopores of 10 nm and 15-mm macropores created dried and then converted by introducing only small amounts
from convective evaporation of the solvents with a total pore of water in the form of saturated steam. It can be viewed as the
volume of about 0.4 ml g1 were established. Nonthermal most concentrated gel synthesis possible and, as described
plasma removal of the template sustained the mesoporous above, it has been successfully applied for creating mesoporous
morphology of the films.191 zeolites. Often SAC was employed to prevent a phase separa-
It is well known in zeolite synthesis that the source of the tion between the hydrophilic zeolite gels and hydrophobic
precursor can have a dominant influence on the growth pro- mesoporogens. Since highly concentrated gels stimulate the
cess and that it can even lead to the crystallization of unin- massive formation of nuclei that subsequently grow into
tended phases. This phenomenon can be exploited to direct the numerous nanozeolites, the mesoporous materials usually
zeolite growth into a hierarchical morphology. In this context, were assembled from agglomerated nanoparticles. We have
the layered natural mineral metakaolin was used by Zhu et al. shown that excellent mesoporosity was obtained for zeolite
as an alternative Si/Al source (vs. pseudo-boehmite and silica beta without any addition of a secondary template when the
sol) for the synthesis of SAPO-5.197 Without using an addi- SAC method was used.194b However, since this process is not
tional mesopore template, the metakaolin induced the growth easily scalable, we aimed to simplify it even further. To this
of 60-nm thin sheets that developed in time into 48-mm end, we prepared highly concentrated gels by using similar
spheres of nearly perpendicularly oriented interwoven planes amounts of water as had been used for the SAC reaction, but
with pores of 3040 nm. The authors explain this self- we converted these gels by a common hydrothermal reaction
organized growth by the specific structure of their precursor, in an autoclave.195 Using a SiO2:H2O ratio of only about 1:6
where two silica layers form a confined space at the nanometer and reaction temperatures between 150 and 170  C, we could
Mesoporous Zeolitic Materials 281

show that highly mesoporous zeolite beta can be formed prolonging the reaction time, resulting in tunable mesopores
within very short reaction times between 4 and 6 h. between about 15 and 35 nm and creating external surface
This mono-templated (with TPAOH) synthesis results in areas between about 240 and 150 m2 g1 (mesopore volume
translucent gels of crystalline zeolite beta nanoparticles with 0.40.8 ml g1, see Figure 24). Acidic zeolite beta can be made
nearly 100% yield. Depending on the subsequent processing similarly by using a sodium-free synthesis gel, thus eliminating
paths of these converted gels it is possible to obtain very the secondary processing step of ion exchange. Slightly larger
different results: when the gel is diluted with water it disinte- mesopores between 35 and 140 nm are then obtained due to
grates into a stable colloidal solution of nanozeolites, which larger primary particle formation. Hence, by avoiding the SAC
can be purified and retrieved via centrifugation. However, procedure it is now possible to exploit the whole volume of the
when the gel is dried and directly calcined, the nanozeolites reactor since an extra inset for separating the dry gel from the
are fused together into mesoporous aggregates (see scheme in liquid water is not needed. Extraordinary spacetime yields of
Figure 24). This nanofusion process results in a material that up to 600 g Ld1 can be produced this way.
can be purified via simple filtration and that is stable against The idea of using nanozeolites as building blocks for meso-
prolonged ultrasonic treatment. Here, nanozeolite beta parti- porous materials has stimulated a recent study by Yin et al.196
cles are likely partially condensed, thus creating interstitial Highly concentrated gels led to the self-assembly of 10-nm
mesopores. The nanoparticle size can be easily changed by nanozeolite L particles into 400-nm aggregates featuring

Nanozeolite
suspension
Hydrothermal
conversion
Concentrated Nanozeolite
gel beta

Nano-fusion

Nitrogen sorption measurement Mercury intrusion measurement


500 3.0
Log differential instruction (ml g1)

6h 35 nm
450 6h
23 h 2.5 23 h
400 24 nm
72 h 72 h
350
Volume (ml g1)

2.0
300
250 1.5
200 15 nm

150 1.0
100
0.5
50
0 0.0
0.0 0.2 0.4 0.6 0.8 1.0
0.01 0.1 1
Relative pressure (P/P0) Pore diameter (mm)

6h 23 h 72 h

20 nm 20 nm 20 nm

Figure 24 Mesoporous zeolite beta made by the nanofusion process.195 (Top) Schematic representation of the process yielding either nanozeolite
suspensions or mesoporous aggregates. (Middle) Nitrogen sorption and corresponding mesopore size distributions after different reaction times at
170  C. (Bottom) TEM micrographs of the corresponding samples.
282 Mesoporous Zeolitic Materials

mesopores of about 4 nm. In a model reaction for utilizing In addition to a careful evaluation of the impact of meso-
these additional pores, the samples were used as carriers for porosity on catalytic behavior, it is similarly important to con-
magnetic iron oxide particles for separation and for functiona- sider the significant changes brought upon the zeolite material
lization with a fluorescent rhodaminehydrazine receptor for by changing its morphology. Moreover, the tuning of meso-
simultaneous selective mercury capture and detection. pores should be possible to adjust the zeolitic material for the
Since nanozeolite synthesis schemes have been developed specific catalytic demands. It has become apparent that top-
for a number of zeolites, including zeolite beta, ZSM-5, LTA, down leaching methods such as desilication and dealumination
FAU, and LTL,203 we believe that the above dense-gel approach are relatively straightforward, but they inherently lead to partial
might be very promising for creating mesoporous zeolites with a destruction and changes in chemical composition, both of
significant number of additional structures. Nanozeolites are which have to be considered when adapting these methods for
usually synthesized from clear solutions in order to facilitate industrial applications. On the other hand, in developing
the formation of stable colloidal suspensions which can be used bottom-up strategies the application of more complex synthesis
for further processing. By contrast, dense gels provide a means to steps or high-cost templating agents might outweigh the benefits
stimulate massive nucleation and in situ aggregation of the gained in catalytic applications. The assembly of nanozeolites
resulting nanoparticles, thus instantaneously creating mesopor- appears to be a promising avenue toward creating mesoporous
ous zeolites at high yields. As described above, the stabilization zeolites with a minimum of reagents and processing steps. To
of these aggregates can be achieved in a convenient fusion step. bring mesoporous zeolites into industrial use, it is clearly impor-
tant to find synthetic approaches that are as simple and eco-
nomical as possible and are easily adaptable to industrial
processing. For related chapters in this Comprehensive, we
7.11.5 Conclusion refer to Chapters 4.01 and 5.06.

As discussed throughout this chapter, numerous examples


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5.05 Zeolites
C Martnez and A Corma, Universidad Politecnica de Valencia, Valencia, Spain
2013 Elsevier Ltd. All rights reserved.

5.05.1 Introduction 103


5.05.2 Zeolite Structure 103
5.05.3 Zeolite Synthesis Mechanisms 109
5.05.4 Main Factors Affecting the Synthesis Chemistry 110
5.05.4.1 Mineralizing Agents and Their Role as Inorganic Structure Directiong Agents (SDAs) 110
5.05.4.2 Isomorphic Substitution in Zeolites: Structure-Directing Effect of Heteroatoms in Framework Positions 111
5.05.4.3 Organic SDAs 113
5.05.4.4 Solvents 115
5.05.5 New Trends in Zeolite Synthesis 116
5.05.5.1 Phosphorus-Containing SDAs 116
5.05.5.2 Zeolite Synthesis in Ionothermal Media 117
5.05.5.3 Synthesis of Extra-Large Pore Zeolites 117
5.05.5.4 Synthesis of Multipore Zeolites 117
5.05.5.5 Synthesis of Organic-Free Zeolites 118
5.05.5.6 Synthesis of Zeolite Layers 119
5.05.5.7 Application of HT Techniques and Data Mining to the Discovery of New Structures 120
5.05.5.8 Other Approaches 120
5.05.6 Zeolite Properties 122
5.05.6.1 Adsorption and Separation 122
5.05.6.2 Ion Exchange 123
5.05.6.3 Catalytic Applications 124
5.05.6.3.1 Reactions catalyzed by acid and basic sites 125
5.05.6.3.2 Redox reactions 126
5.05.6.3.3 Zeolite-based multifunctional catalysts 126
5.05.7 Conclusion 126
Acknowledgment 127
References 127

5.05.1 Introduction Zeolites are present in our everyday life, being widely employed as
sorbents, ion exchangers in detergents, or as industrial catalysts for
Zeolite materials are crystalline inorganic microporous solids upgrading and/or production of liquid fuels and intermediates for the
formed by TO4 tetrahedra (with T Si, Al, P, Ge, B, among others), petrochemical, chemical, or pharmaceutical industry. Besides their
whose structures enclose channels and/or cavities of molecular exceptional physicochemical properties and high functionality, zeo-
dimensions (0.31.5 nm diameter). When heated rapidly, they lites have an additional advantage: they are environmentally friendly,
release water and appear to boil, and this behavior inspired the safe, and sustainable, and this is a key driving force for their increasing
Swedish mineralogist A.F. Cronstedt, who discovered these min- implementation as green alternatives to, for example, chlorine in
erals in 1756, to name them zeolites, which derives from the swimming pools, to polyphosphates in detergents, or to mineral
Greek words Zeo and Lithos, and can be translated as stones acids, such as hydrochloric, hydrofluoric, or sulfuric acid, in many
that boil. catalytic industrial processes.
These silicate-based minerals can be found in nature, commonly This section reviews the synthesis and main properties of
in volcanic areas, alkaline desert lake sediments and soils, or marine zeolites and gives a brief overview on their main applications,
sediments. There are about 45 natural zeolites, and although some of some of which are extensively covered in the other sections of
them occur in large amounts, their limited structures and composi- this chapter.
tions, together with the presence of impurities, reduce their commer-
cial application mainly to animal feed, pet litter, or water purification,
although other uses have also been described.16 Therefore, most of
the zeolites employed in industrial processes nowadays, related with 5.05.2 Zeolite Structure
adsorption, ion exchange, and catalysis, are synthetic materials and
highly pure, with well-defined composition and pore dimensions. Zeolite materials are inorganic crystalline microporous mate-
According to the International Zeolite Association,7 at present there rials, constructed from TO4 tetrahedra, with T being the atom
are 197 different structures enclosed in their database. in tetrahedral position (Si, Al, but also P, Ge, Ti, Ga, B, Zn, etc.).

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00506-4 103


104 Zeolites

The adjacent tetrahedra are connected by shared bridging correlation was found9 when considering the 191 structures
oxygens, so the resulting framework has an overall O/T ratio accepted by the International Zeolite Association (IZA) in
of 2. Thus, zeolites and zeolite-like materials belong to the 2010 (Figure 1(b)).
group of the tectosilicates, and may be distinguished from From a strict structural point of view, the connected zeolite
denser phases according to their framework density (FD), framework is formed by corner-sharing aluminate [AlO4] and
defined as the number of T-atoms per 1000 A3. The minimum silicate [SiO4] tetrahedra. Pure silicate frameworks (SiO2) are
FD for dense structures, such as quartz or feldspars, ranges neutral, but the substitution of Si4 with Al3 in framework
from 20 to 22, whereas zeolites are characterized by FD values positions generates a negative charge, which has to be com-
below 21, usually below 19. As we will see later in more pensated by charge-balancing cations in extra-framework posi-
detail, the FD is directly related to the pore volume, but tions, located within the cages and/or pores of the structure.
does not necessarily reflect the size of the pore openings. These cations may be both, organic or inorganic, and the
However, an early analysis of 70 framework structures carried original ones present in the as-synthesized sample can be
out by Brunner and Meier in 19898 already showed that when exchanged by others, more convenient, conferring the zeolite
the frameworks are grouped together as a function of the cation-exchange capacity, as well as other specific properties
smallest ring contained (Figure 1(a)), the minimum FDSi that will be presented further on. Neutral guest molecules, such
(the FD calculated for an idealized SiO2 composition) for as water, may also be present inside the micropores, in some
each of the groups decreases with the smallest ring. The same cases hydrating the cations mentioned before.

26 26

24 H184-3
24 H178-32
H178-34
22

22
Framework density/T atoms per 1000 3

Framework density/T atoms per 1000 3

20

20
18 AET
H178-43
CFI MTN
DON
SFN
18 16 NPO
SFH
ETR UTL
IWS
VFI
14
16 OSO FAU
TSC
H191-89 VNI

12 ITQ-33
14 H91-1 H191-97

10

12
8
RWY
H191-104
10
6

3 3+ 4 4+ 5 5+ 6 3 3+ 4 4+ 5 5+ 6
(a) Size of smallest rings (b) Size of smallest rings
Figure 1 Distribution of framework density (FD) versus size of smallest ring in the framework. The FD values are taken from the Atlas of Zeolite
Framework Types.10 CLO, RON, WEN, LIT, PAR, and CHI are excluded due to their interrupted structure. Framework types: (a) dense framework;
zeolite; hypothetical. (b) normal zeolite; mineral; real ELP structure; hypothetical ELP structure. ELP extra-large pore. Dotted lines
indicate the linearity for real ELP zeolites and hypothetical ELP zeolites. Parallelogram indicates the gap between zeolite and dense framework.
Reproduced from Jiang, J.; Yu, J.; Corma, A., Angew. Chem. Int. Ed. 2010, 49 (18), 31203145, with permission from John Wiley and Sons.
Zeolites 105

AlOAl bonds have not been observed in zeolites. This


fact, known as the Lowenstein rule, is based on the lower
stability of negatively charged clusters, as compared to isolated
negative charges.11 Thus, Si/Al ratios will always be 1.
A simplified empirical formula for a zeolite is the following:

Mn
x=n Alx Si1x O2 yX [1]
4 6 8
with x ranging from 0 to 0.5, Mn being the inorganic or (71) (51) (24)
organic charge-balancing cation, and X the neutral guest mol-
ecules (H2O or others) which may be occluded in the pores.
Other elements, besides Si and Al, can be introduced in
tetrahedral positions of the framework. When this occurs, the
resultant materials are known as zeotypes, which include crys-
talline microporous aluminophosphates (AlPOs), silicoalumi- 42 51
nophosphates (SAPOs), or titanosilicates, among others. (23) (25)
Structural chemistry of zeolites has been recently surveyed by
Wright and Lozinska.12 Figure 2 Secondary building units and their symbols (the number in
parenthesis represents frequency of occurrence). Reproduced from
An updated list of all zeolite-type materials is given by the
Baerlocher, C.; McCusker, L. B.; Olson, D. H. Atlas of Zeolite Framework
Structure Commission of the IZA,7,10 including interrupted
Types, 6th ed.; Elsevier: Amsterdam, 2007, with premission from Elsevier.
frameworks and intergrown materials. Each different structure
topology is defined by a three-letter code assigned by the IZA
and accepted by the International Union of Pure and Applied
Chemistry (IUPAC), the Framework Type Code, which usually Despite the relatively low number of frameworks synthe-
derives from the name of the type materials. It is based on the sized up to date, more than 1 million thermodynamically
connectivity of the tetrahedral atoms of the framework in the feasible zeolite structures are included in the database
highest symmetry possible, and is independent of possible published by Foster and Treacy.16 Some of the structures pre-
differences in distribution of the T-atoms or chemical composi- dicted there by computational simulation have already been
tion that can lead to small changes in unit cell size and symme- obtained, such as the extra-large 18-R pore ITQ-33.17 Other
try. A detailed protocol for the nomenclature of structural and databases with hypothetical zeolite or zeotype frameworks are
compositional characteristics of ordered microporous and also available.1823
mesoporous materials, following the IUPAC recommendations, The presence of channel intersections (2D or 3D channel
was published in 2001.13 systems) is highly convenient in many catalytic applications of
The framework tetrahedra are considered as the primary zeolite-based materials, as it favors diffusion of reactants and
building blocks, which can be organized in secondary building products involved in the process. Thus, 3D microporous zeolites
units (SBUs), containing up to 16T-atoms. The condition such as Y and Beta (FAU and BEA structures, respectively) have
for considering a finite group of T-atoms as an SBU is that it been widely employed since the very early commercial zeolite
is present in at least two different tetrahedral framework topol- applications. In these two examples, the channel system is tridi-
ogies. Some of the most abundant SBUs are represented in mensional, but the pore size is unique, for example, 12R. When
Figure 2. the interconnected pores are of different sizes the zeolite is
These SBUs are stacked together forming cages or channels considered as multidimensional, and in this case the concept
which will finally build up the three-dimensional (3D) struc- of molecular traffic control (MTC) can be applied. This special
ture, characteristic of a given zeolite. See, as an example, three type of shape selectivity was first described by Derouane24 and
possible structures containing the sodalite cage in Figure 3. refers to a situation in which reactant molecules preferentially
Although some frameworks, such as the pure silica clathrasil, enter the catalyst through a given channel system, while the
contain no channels but only cages with maximum rings of six products diffuse out by the other , thereby preventing the occur-
T-atoms (six-member ring 6MR), most of them have channels rence of important counterdiffusion limitations in the catalytic
defined by at least eight T-atoms (8R).15 In this way, zeolites conversions. Thus, in zeolites with interconnected pores of
may be classified according to the size of the channels, defined different diameter, molecules of different sizes can diffuse pref-
by the number of T-atoms conforming the channel window or erentially through one channel or the other (Figure 4).
ring, into small (8R), medium (10R), large (12R), and extra- Some multidimensional zeolites are Ferrierite25 (FER, 8  10
large (14R or larger). These channels will belong to a channel MR), Mordenite26 (MOR, 8  12 MR), SSZ-26 and SSZ-33 (con-
system, which can be mono-(1D), di-dimensional (2D), or tri- taining major structural units of CON, 12  12  10 MR),27 CIT-1
dimensional, and that can be straight, sinusoidal, or follow a (CON, 12  12  10 MR),28 essentially the pure polymorph B of
zigzag pattern. The channel system can be independent, with no SSZ-33, or IM-12/ITQ-15 (UTL, 12 14 MR).25,29,30 More
direct access from one channel system to another, or it can be recent examples are zeolite ITQ-22 (IWW, 8  10  12 MR),31
connected with a second channel system. Again, the reader is MCM-68 (MSE 12  10  10 MR),32 ITQ-33 (10  18 MR),17
directed to the Atlas of Zeolite Frameworks for more detailed ITQ-39 (10  12 MR),33,34 ITQ-40 (15  16  16 MR),35 ITQ-44
information, nomenclature, and specific examples.10 (18  12  12 MR),36 or ITQ-43 (12  12  28 MR).37 More
106 Zeolites

Sodalite

Zeolite A

Silicon or
Oxygen aluminum

Sodalite
cage

Faujasite
Figure 3 Schematic of zeolite frameworks. Construction of a sodalite cage and of three different framework topologies containing this building unit.
Reproduced from Davis, M. E. Ind. Eng. Chem. Res. 1991, 30, 16751683, with permission from ACS Publications.

P1o P2o ii

i
P1o P1.2 P1o

i
P1.2 i

o
P1

o o
(a) (b) P1 P2

Figure 4 Illustration of the molecular control effect. (a) Zeolite with single type of channel. (b) Schematic representation of zeolite ZSM-5:
(i) near-circular and sinusoidal channels, (ii) elliptical straight channels. Reproduced from Derouane, E. G. J. Catal. 1980, 65, 486489, with permission
of Elsevier.

details on this type of zeolites and their properties are given in process of Beta,38 ZSM-48,39 and other zeolites.4042 In these
Section 5.05.5.4. cases, the layers are unstable precursors or intermediates, which
Traditionally, zeolites grow into tridimensional crystals, in further evolve within the synthesis media resulting in the final
sizes and shapes that can greatly differ, depending not only on zeolite,43 although no real evidences have been found for the
the structure, but also on the composition and/or synthesis direct transformation of these 2D structures into 3D crystals. In
conditions, as we will see in the next section. The need for fact, according to Tuel,39 the layered structures were completely
increasing the accessibility to the microporous structure, espe- degraded before the zeolite products started to form.
cially for catalytic applications, has directed research not only However, other zeolite precursor materials crystallize into
to the reduction of crystallite size, but also to alternative solu- stable 2D layers,4446 which are separated by hydrogen bonding
tions, such as the permanent separation of zeolite layers when and/or organic molecules located in the interlamellar region,
starting from layered zeolite precursors, or, more recently, to instead of being covalently connected in the third dimension by
the direct synthesis of zeolite layers. SiO or AlO bonds.43,4749 They can be converted into the
The formation of layered crystalline structures has been corresponding tridimensional zeolite structures after topotactic
described by several authors in early stages of the synthesis condensation at high temperatures (>450 C).50 However, in
Zeolites 107

these cases, it has also been possible to separate the 2D sheets, This methodology allows obtaining the so-called delami-
obtaining single zeolite layers with thickness ranging between 0.6 nated zeolites, which on the one hand maintain short-range
and 2.0 nm, by expanding and/or exfoliating the layers by the order and high thermal stability, but on the other present
application of vigorous stirring or ultrasonic treatment to the highly increased external surface areas, that can go up to
suspension. The expansion of the layers can be achieved by 1000 m2 g1, conferring them very interesting properties as
the so-called swelling procedure, wherein the organic molecules catalysts, as carriers or supports, and potential application as
used during the synthesis are substituted by others, bulkier, zeolitic membranes.51 In this way, and starting from different
decreasing in this way the interlayer interactions and facilitating layered precursors, zeolites ITQ-252,53 (Figure 4), ITQ-6,54,55
their separation (Figure 5). ITQ-18,56 and ITQ-2057 have been prepared. Furthermore,

Swelling Delamination

MWW Precursor Swollen MWW ITQ-2


HMI HTMA+

OH OH OH OH OH OH
12 MR

Hexagonal
prism 10 MR

OH OH OH OH OH OH

ITQ-2 Layer structure

25 A
12

12 A

13 A

(a) (b)

OH OH OH OH OH OH OH OH OH OH

OH OH OH OH OH OH OH OH OH OH
12 MR

Hexagonal
10 MR
prism
(c)

Figure 5 Preparation and structural characterization of ITQ-2.


108 Zeolites

a recent publication describes the use of the single layers to overlapping of reflections that greatly limit this technique for
prepare hybrid organicinorganic materials, which combine zeolite structure resolution. Electron diffraction technique,
micro- and mesopores.58 based on low-dose high-resolution electron microscopy, is a
Besides calcination or delamination, the layered precursors recently developed approach for zeolite structure determina-
can be converted into pillared zeolites, in a similar way as tion, which has extended the range of crystals to be studied to
layered clays were started to be pillared in the late 1970s.59,60 nanocrystals.81 Recently, PXRD and transmission electron
These pillared materials, with a permanently expanded inter- microscopy (TEM) have been combined to solve structures as
lamellar space, are obtained by a first expansion or swelling of complex as TNU-9.82 The implementation of charge flipping or
the layers, in a similar way as for delaminated zeolites, fol- structure envelope calculations to the former techniques led to
lowed, in a second step, by a treatment for insertion of a the resolution of IM-5 (Figure 6), ITQ-33, and ITQ-37.83
soluble precursor, usually a liquid alkoxide, which will trans-
form into pillars by calcination. The first pillared zeolite-based
material MCM-3661 was obtained by treatment with tetraethy- Table 1 Layered precursors and materials formed starting
lorthosilicate (TEOS) of the swollen MCM-22P, followed by from them
hydrolysis and calcination. MCM-36 contains interlamellar Precursor Treatment Final Reference
mesopores in addition to the layer microporosity. material
The layered precursors known so far are summarized in
Table 1, as well as the different zeolitic materials that can be MWW(P) (MWW) Calcination MCM-22 62
obtained by calcination, delamination, or pillaring. Pillarization MCM-36 63
Recently, mono- and bilayered zeolite materials have been Delamination ITQ-2 52
obtained by direct synthesis and they are described later.79 PREFER (FER) Calcination Ferrierite 64
Pillarization ITQ-36 65
The determination of the framework structure of new zeo-
Delamination ITQ-6 54
lites is a challenge from the crystallographic point of view, as NU-6(1) (NSI) Calcination NU-6(2) 66
well as an issue of major importance, not only because of their Delamination ITQ-18 56
possible applications, but also regarding the zeolite chemistry PREITQ-19 (CDO) Calcination ITQ-19 57
itself, elucidating or directing new synthetic paths.15,80 A his- Delamination ITQ-20 57
torical perspective on the impact of structure analysis on zeo- SSZ-25 ASa (MWW) Calcination SSZ-25 Cb 67
lite science has been recently given by Gies.81 When single ERB-1 AS (MWW) Calcination ERB-1 C 68
crystals are available, crystal structure analysis is fairly direct.80 EU-19 (CAS-NSI Calcination EU-20b 69
However, this is rarely the case when it comes into zeolites, intergrowth)
since they are usually obtained as polycrystalline powders, RUB-15 (SOD) Calcination Silica SOD 70
RUB-18 (RWR) Calcination RUB-24 71
with crystals too small (in the micron range or smaller) to
RUB-39 (RRO) Calcination RUB-41 72
allow the use of single-crystal methods. MCM-65 AS (CDO) Calcination MCM-65 C 73
In the last decade, there has been an important develop- PLS-1 (CDO) Calcination CDS-1 74
ment of direct and indirect methods to solve zeolite framework UZM-13 (CDO) Calcination UZM-25 75
structures of increasing complexity. Moreover, other structural UZM-17 (CDO) Calcination UZM-25 75
issues, such as the detailed crystallographic geometry or the UZM-19 (CDO) Calcination UZM-25 75
location of isomorphically substituted framework atoms or HLS (SOD) Calcination Ga-SOD 76
extra-framework species, can also be obtained.80 Powder [F, Tet-A]-AlPO-1 (AFO) Calcination AlPO-41 77
x-ray diffraction (PXRD) is the most common method used SAPO-34 prephase Calcination SAPO-34 78
for characterizing a zeolite powder. However, the diffraction a
AS, As-synthesized.
pattern obtained in this way is the superposition of all the b
C, Calcined.
individual diffraction patterns of randomly oriented single Adapted from Strohmaier, K. G. In Zeolites and Catalysis, Synthesis, Reactions and
crystallites present in the powder sample, and gives, therefore, Applications; Cejka, J.; Corma, A.; Zones, S., Eds.; Wiley-VCH: Weinheim, 2010;
the average crystal structure of the bulk sample. This leads to pp 5786, with permission of John Wiley and Sons.

z
x y
Figure 6 Projection of the framework of zeolite IM-5 (IMF) seen along [100]. Reproduced from Gies, H.; Marler, B. In Zeolites And Ordered
Porous Solids: Fundamentals and Applications, Martinez, C.; Perez-Pariente, J., Eds.; Editorial Universitat Politecnica de Valencia: Valencia, 2011;
pp 6790.
Zeolites 109

Although the combination of high-resolution transmission previously formed directly from the liquid phase. The further
electron microscopy (HRTEM), electron diffraction, and x-ray incorporation of the species in solution to the nuclei will
powder diffraction (XRPD) data has shown to be useful for the enable their growth into the final zeolite crystals. The solid
solution of complicated zeolitic structures,84 ab initio structure phases, if present, will only play the role of nutrient reservoir.
solution by direct methods may be faster and more reproducible. The heterogeneous mechanism proposes the reorganization of
In this way, automated electron diffraction tomography,85,86 an initially amorphous solid phase into the final crystalline
based on pure electron diffraction data, has recently allowed zeolite structure (solidsolid transformations), and nucleation
the resolution of a new extra-large-pore zeolite, ITQ-43,37 and at the liquidsolid hydrogel interface. Figure 7 shows a sche-
the highly complex structure of the new intergrown aluminosil- matic representation of these two mechanisms.
icate ITQ-3933 has been solved by means of rotation electron
diffraction tomography. The procedure is similar to the one Table 2 Summary of principal proposals for zeolite synthesis
used for single-crystal x-ray diffraction but on crystals million mechanisms
times smaller.34
Despite the large number of already existing zeolite frame- Author(s) Main futures of mechanism
work topologies and compositions, it is not always possible to 87
Barrer Condensation polymerization of polygonal and
find the ideal structure for a certain application. Thus, the
polyhedral anions
tailor-made synthesis would be the key objective within zeolite
Flanigen and Breck95 Linkage of polyhedra (formed by M-assisted
research. However, the prediction of new zeolite structures arrangement of anions): crystal growth
based on accumulated knowledge and understanding of the mainly in the solid phase
zeolite formation process is still to be achieved, due to the Kerr96 Crystal growth from solution species
complex synthesis mechanisms taking place. This issue is Zhdanov97 Solid $ liquid solubility equilibrium, nuclei
discussed in the next section. from condensation reactions, crystal growth
from solution
Derouane, Synthesis A: liquid-phase ion transportation
5.05.3 Zeolite Synthesis Mechanisms Detremmeric, Synthesis B: solid hydrogel phase
Gabelica and transformation
Blom98,99
The first synthetic zeolites were prepared in the 1950s under
Chang and Bell100 Embryonic clathrate TPA-silicate units,
hydrothermal conditions, in basic aqueous media and using ordered into nuclei through OH-mediated
inorganic cations as charge-balancing species.8789 Since then, SiOSi cleavage recombination
many approaches have been made which have enabled the Burkett and Pre-organized inorganicorganic composites,
discovery of a large number of new zeolite framework types, Davis101,102 nucleation through aggregation, crystal
and detailed historical perspectives on the evolution of zeolite growth layer by layer
synthesis have been written by Flanigen90 and some years later by Leuven group103,104 Oligomers ! precursor trimer (33 Si) ! 
Cundy.43,48 Still, many syntheses nowadays take place under 12 ! nanoslabs, growth by aggregation
hydrothermal conditions, following the next sequence of
Adapted from Cundy, C. S.; Cox, P. A. Microporous Mesoporous Mater. 2005, 82, 178,
steps:43 (1) mixing of the amorphous reactants containing silica
with permission of Elsevier.
and alumina with the cation source; (2) heating of the aqueous
reaction mixture, usually at a temperature ranging from 70 to
200  C, in a Teflon-lined stainless steel autoclave; (3) evolution
of the reaction mixture until crystallization of the final zeolite
phase after a first induction period; and (4) recovery of the zeolite
crystals by filtration or centrifugation, and washing and drying.
Although the zeolite synthesis procedure is rather simple,
the synthesis itself is a highly complex process, and a large
number of factors can strongly influence the type of zeolite
formed, its crystal size and morphology, or its composition.
Many empirical evidences relate those parameters, for example, (a)

type of mineralizing agent, solvent, structure-directing agents


(SDAs) or the presence of other heteroatoms, with the final
structure obtained,9193 but various aspects are yet not well
understood from the mechanistic point of view, and are still
a matter of controversy.43,48,94 Table 2 summarizes the main
mechanisms proposed.
At present, two extreme alternatives of nucleation and crys-
tal growth are considered,92,94 which can be related to the (b)
synthesis reaction media: the homogeneous mechanism, Figure 7 (a) Zeolite formation through gel dissolution and solution-
applied to clear solutions (dispersed low-density gels), and mediated crystallization. (b) Zeolite formation by in situ rearrangement
the heterogeneous mechanism. The former involves the diffu- of the gel. Reproduced from Guth, J. L.; Kessler, H. In Catalysis and
sion of soluble silicate, aluminate, and/or aluminosilicates Zeolites; Weitkamp, J.; Puppe, L., Eds.; Springer: Berlin, 1999; p 1, with
species from the liquid phase to the nuclei, which have been permission from Springer.
110 Zeolites

When it comes to real synthesis processes, the frontier 5.05.4 Main Factors Affecting the Synthesis
between these two proposals is not so clear. In fact, clear Chemistry
solutions are in many cases sols and the colloidal phase present
will play a determinant role. A recent paper by Nikolakis 5.05.4.1 Mineralizing Agents and Their Role as
reviews the advances achieved in the period 200005 in Inorganic Structure Directiong Agents (SDAs)
the understanding of interactions in zeolite colloidal Barrer and Milton can be considered as the founders of zeolite
suspensions,107 according to experimental determination of synthesis science due to their contributions in the 1940s.48
z-potential, theoretical and experimental identification of Barrer synthesized the first zeolite which was not known as a
zeolite crystal surface structure, and theoretical models. natural mineral. This zeolite, with a KFI structure, was obtained
As summarized by Tsapatsis et al. for the formation of as two different variants, P and Q.113,114 In 1949, Milton
silicalite-1,108 the colloidally stable nanoparticles present in synthesized zeolites A, B (now known as NaP), and C (hydro-
the sol may participate in the synthesis process in several xysodalite) together with a crystalline impurity designated
ways: (1) as a source of nutrients during crystal growth, X.89,115 One year later, the pure zeolite X was obtained.
(2) directly contributing to the crystal growth by addition to All these first synthetic zeolites, such as zeolites A (LTA)88 or
the forming crystal, and (3) by addition to the growing crys- X (FAU),89 zeolite P,113,114 sodalite,116 or chabazite (CHA),117
tal, but possessing already the silicalite-1 crystal structure. were aluminum-rich materials. The synthesis was performed in
From their work it was concluded that crystal growth in this basic media, and the high pH was obtained by means of alkali-
case takes place by nanoparticles aggregation, and TEM stud- metal hydroxides. In these cases, the hydroxyl anion acts as a
ies revealed that the aggregates already presented oriented mineralizing agent, increasing the solubility of silicon and
nanocrystalline domains. There are different theories on aluminum precursors, facilitating the interaction of the reac-
whether the zeolite structure is already present in the clear tants and leading to nucleation and growth of the zeolite
sol nanoparticles or if it is formed only after attachment of the crystals.118 Moreover, there is an optimum hydroxide concen-
amorphous nanoparticle to the growing crystal.104,109,110 In tration for every case, at which the species in solution and the
one of the latest proposals for silicalite-1 crystallization,109 solid species in the gel are in equilibrium. At concentrations
it is concluded that although oligomeric silicate species below the optimum, solubility of the precursors would not be
and nanoparticles of different crystallization degrees are all sufficient, whereas at concentrations too high crystallization
present in the clear sol, only the highly crystalline nanoparti- will not take place due to the high stability of the dissolved
cles participate in the prenucleation phase forming small species.47 Concerning the alkali cations, they have a charge-
6-nm units which take part in the subsequent nucleation balancing role, and the higher the cation concentration, the
and aggregative growth of colloidal silicalite-1 crystals lower the Si/Al ratio obtained, with a minimum value limited
(Figure 8). to 1. However, it has been found that the alkali metals may also
Zeolite crystallization process can be followed at the molec- act as SDAs. A nice example was presented by Dutta et al.119 By
ular scale by in situ spectroscopic tools, such as nuclear mag- varying the cation in the series Na, K, and Cs maintaining
netic resonance (NMR), electron paramagnetic resonance the rest of the synthesis conditions, they obtained zeolite A,
(EPR), infrared (IR), Raman, x-ray absorption near-edge struc- chabazite and edingtonite, respectively, all of them containing
ture (XANES), or extended x-ray absorption fine structure the 4R SBU in their structure.
(EXAFS), which contribute to the understanding of the pro- Besides the extended use of hydroxide ions as mobilizing
cesses that govern the crystallization of zeolites. A tutorial agents, fluoride anions can also be used as mineralizing agents
review has been recently published.111 Instead of elucidating in zeolite synthesis, as was first described by Flanigen and
a unique mechanism, the authors conclude that the informa- Patton120 for the preparation of a pure silica MFI (silicalite-1).
tion obtained through these in situ techniques reveals the Guth and Kessler thoroughly studied the synthesis of micropo-
variety and complexity of crystallization mechanisms. rous materials in fluoride media,121 as recently reviewed by
A more theoretical insight into nucleation and crystal Caullet et al.,122 and those early results evidenced important
growth of zeolites and, in general, any crystalline material has differences as compared to the OH route, such as the possibil-
been given recently by Cubillas and Anderson.112 ity of solubilizing the species at lower pH values (in the range of

Prenucleation Nucleation Crystal growth


Figure 8 Scheme of the crystallization mechanism proposed by Martens et al. Particles with poorly developed framework connectivity are depicted
in light gray; zones with zeolite-like framework connectivity are depicted in dark gray; the zigzag arrows indicate an aggregation event. Reproduced
from Aerts, A.; Haouas, M.; Caremans, T. P.; Follens, L. R. A.; van Erp, T. S.; Taulelle, F.; Vermant, J.; Martens, J. A.; Kirschhock, C. E. A. Chem.-Eur. J.,
2010, 16 (9), 27642774, with permission from John Wiley and Sons.
Zeolites 111

68) and the formation of larger crystallites with very low lattice spinning (MAS) and cross-polarization-magic angle spinning
defects.92,93,123,124 The lower pH of the synthesis media enables (CPMAS) NMR characterization results.141,142
the incorporation of new elements in the framework, which are
less soluble in alkaline media. Moreover, it increases the number
of organic molecules to be potentially used as SDAs, as many of 5.05.4.2 Isomorphic Substitution in Zeolites:
them are unstable at the high pH values obtained in the pres- Structure-Directing Effect of Heteroatoms in Framework
ence of the alkaline hydroxides. The formation of large crystals Positions
has a clear impact on the possibility of structure determination Although the presence of F directs to frameworks containing
by direct methods, and the absence of defects and high Si/Al D4R units, as discussed in the former section, and all-silica
ratios result in zeolites with a highly hydrophobic character, zeolites have been successfully synthesized following this
and, therefore, with a completely different behavior in their route, the introduction of germanium as a tetrahedrally coor-
possible applications (adsorption and catalysis).125 Finally, the dinated framework element has also an important structure-
syntheses in fluoride media are performed in the absence of stabilizing effect toward those SBUs, and D4R SBUs were
alkaline cations. observed to be formed during the synthesis of germanates
The use of highly concentrated fluoride synthesis media has such as ASU-7.143 The isomorphous substitution of Si by tet-
led to the discovery of new pure silica materials with highly open ravalent Ge retains the neutral charged zeolite lattice, but
framework.127132 Initially, the formation of these low-FD zeo- increases the average TO distance and decreases the TOT
lites was assigned to the low dilution of the synthesis media (low angle, relaxing the structure and increasing its flexibility.9 The
H2O/SiO2 ratio),127 but later studies have shown that the deter- higher thermodynamic stability of D4R when Si4 is isomor-
minant factor is the concentration of fluoride anions.133 phically substituted by Ge4 and the special preference of Ge
The F anions tend to be located in small cages within the for occupying positions in the D4R, even in small amounts,
SiO2 framework (Figure 9), compensating the positive charge has been confirmed by theoretical calculations and evidenced
of organic cations used as SDAs, and allowing in this way the in the synthesis of ITQ-17.144 ITQ-17, the C polymorph of
synthesis of pure silica materials with no need for trivalent zeolite beta, contains D4R in the structure and was never
elements to be present. More recently, it has been found that synthesized before as a pure silica or silicogermanate structure.
the F ions can be preferentially found in small [435261] and The results given in Table 3 show that in the presence of
[4354] cages in ITQ-4 and SSZ-23, respectively134 as well as different organic SDAs different zeolite structures were formed
in D4R [46] cages in ITQ-7,132 ITQ-17,135 ITQ-21,136 in pure silica media. However, ITQ-17 was always obtained,135
ITQ-13,137 ITQ-22,31 and ITQ-24.138 This fact, which can be provided that Ge was present, indicating the strong directing
considered as a true directing effect of the F anions,139 was effect of Ge toward structures with D4R. Since this discovery,
also supported by theoretical calculations140 and magic angle many new zeolite structures containing D4R have been syn-
thesized, as will be shown.
At this point, and considering the predictions enclosed in
the theoretical paper of Brunner and Meier,8 it appeared that
the directing effect of Ge to synthesize structures containing
O D4R units could be used to synthesize frameworks with lower
N+ F FD, which might result in structures with high micropore
F F O
O volume and extra-large pores.9
O In fact, some interesting zeolites, most of them with multi-
(a) (b) (c) dimensional large- or extra-large-pore systems, have been
discovered in the last decade by the incorporation of germa-
Figure 9 Three types of F ion environments found in siliceous
nium to highly concentrated fluoride synthesis media in com-
zeolites: (a) as part of an ion pair, (b) in the center of a small cage far
from any Si atoms, and (c) coordinated to a Si atom to form part of a bination with the application of high-throughput (HT)
pentacoordinated SiO4F unit. Reproduced from Attfield, M. P.; experimentation. In this sense, ITQ-32, a bidirectional zeolite
Catlow, C. R. A.; Sokol, A. A. Chem. Mater. 2001, 13, 47084713, with with interconnected 8R and 12R channels, can be prep-
permission of ACS publishers. ared as a nearly pure silica zeolite and as aluminosilicate.145

Table 3 Synthesis conditions and zeolitic structures obtained by using different SDAs with and without germanium in the crystallization gel

SDA H2O (w) Si/Ge T ( C) Time (h) Ge zeolite Si zeolite



BQ 8 110 150 15120 Polymorph C ITQ-4
BD 824 0.530 135175 15120 Polymorph C ITQ-4
m-XydQ2 8 5 150 1696 Polymorph C Beta
M4BQ2 7.515 210 175 2496 Polymorph C Beta,ZSM-12
M4BD2 15 220 175 2496 Polymorph C ZSM-12
CyHMP 7.25 5 135175 1596 Polymorph C ZSM-12
MCyHMP 7.25 5 135175 1596 Polymorph C Beta
TEA 7.5 2 140 96 Polymorph C Beta

Adapted from Corma, A.; Navarro, M. T.; Rey, F.; Rius, J.; Valencia, S. Angew. Chem. Int. Ed. 2001, 40 (12), 22772280, with permission of John Wiley and Sons.
112 Zeolites

Zeolite ITQ-33 is synthesized as a silicoaluminogermanate,17 them containing spiro-5 units (two 3R sharing one of their
and its structure, already predicted by Foster and Treacy as vertices). The beryllium containing OSB-1 presents an extra-
thermodynamically feasible by computational simulation, large 14R channel system, whereas the microporous zincosili-
exhibits straight large-pore channels with circular openings of cates discovered so far, for example, VPI-7, VPI-9, VPI-10, and
18R along the c axis, interconnected by a bidirectional system RUB-17, are small-pore materials with 8R and 9R.159 The
of 10R channels. All the former structures present double isomorphic substitution of Mg2 results in the synthesis of
4R units, but frameworks with D3R have also been synthesized crystalline dense phases.
as germanosilicates, such as the extra-large-pore zeolites ITQ- The trivalent boron and gallium have also been introduced
4436 (18  12  12-R), shown in Figure 10, and ITQ-40,146 in framework positions. The inclusion of boron changes the
formed by 15  16  16-membered channels, and with the phase selectivity as compared to aluminum, and the substitu-
lowest FD of all existing four-coordinated oxide frameworks tion of Al with B, maintaining the rest of the synthesis condi-
up to date, 10.1 T-atoms per 1000 A3. The first chiral zeolite tions, has directed to the formation of different zeolite
with a single gyroidal channel, ITQ-37,147 has also been structures, as in the case of SSZ-31 and SSZ-33.160 The use of
obtained following this synthesis route. This germanosilicate Ga3 has also led to new structures with no aluminosilicate
presents extra-large 30R windows and pore-size dimension analogs, such as TsG-1 (CGS)161 or ECR-34 (ETR). The latter,
within the mesoporous range. discovered by Strohmaier and Vaughan,162 presents extra-large
Very recently, the first mesomicroporous hierarchical zeo- 18-MR pores. The framework of these two gallosilicates, both
lite (ITQ-43) has been synthesized.37 This structure contains synthesized in the presence of K, can be built from the same
mesopores of 2.2 nm in one direction, and micropores of SBU (Figure 12) which has not been observed, as far as we
0.68  0.61 and 0.78  0.57 nm in the other two directions. know, in any other aluminosilicate structure. This clearly indi-
Schemes of the pore topology and dimensions, as well as a cates a structure-directing effect of gallium for this particular
representation of the global structure, are given in Figure 11. unit.
Elements different from Si or Al in tetrahedral framework Lithium-containing zeotypes have also been synthesized,
positions will present different TOT angles, TO bond despite the higher charge generated by the incorporation of
lengths, and different charges, and could therefore stabilize a monovalent element in the framework. However, these
other SBUs favoring the synthesis of new zeolites. Table 4148 lithosilicates, RUB-23157 and RUB-29,158 containing strain-
shows the range of bond angle and bond length variations for free 3R, have not been approved yet by the Structure
structures where part of the Si atoms is isomorphically Commission of the IZA.
substituted by other elements, di-, tri-, or tetravalent. Thus, in Other elements have been isomorphically substituted in
the same way that germanium in tetrahedral framework posi- known zeolitic frameworks, not with structure-directing aims,
tions favors D3R and D4R by affording less stressed OTO but with the purpose of modifying the physicochemical prop-
angles as compared with pure silica structures,149,150 other erties of the final materials, and therefore their potential appli-
heteroatoms such as Be2,151,152 Zn2,153155 Mg2,156 or cation. Thus, Ga and Fe can easily substitute Al,163 resulting in
Li,157,158 have been successfully incorporated in framework materials with lower intrinsic acid strength of the zeotypes in
positions favoring the formation of new structures, most of their acid form. This has been proved to be useful in the

T2
(d)
T1
T4
T3
(b)

(a)

(e)
(c)

Figure 10 The structure of ITQ-44. (a) Basic cluster of ITQ-44, indicating the location of the four independent T-atoms. (b) Connection of the basic units,
forming D4R cages, as the origin of the basic sheets of the structure. The bold arrow indicates the connection. (c) View of the structure along [001], showing
the 18R channels. (d) ITQ-33: condensation of the basic sheets through the 3R, forming the 10R. (e) ITQ-44: connection of the 3R by bridging O atoms,
forming the D3R and the 12R; the ellipses highlight the different connections in both zeolites. Oxygen atoms have been omitted for clarity. Reproduced
from Jiang, J.; Jorda, J. L.; Diaz-Cabanas, M. J.; Yu, J.; Corma, A. Angew. Chem., Int. Ed. 2010, 49, 4986, with permission of John Wiley and Sons.
Zeolites 113

19.6

21.9 9.7 4.9

7.0

(a)

c
b [100]

c a
a [010] b [001]
(b)

Figure 11 Zeolite ITQ-43: (a) the 28R channel of zeolite ITQ-43 (oxygens omitted for clarity, except those in the silanol groups); (b) structure viewed
along the three main crystallographic axes. Oxygens omitted for clarity, except those in the silanol groups. Reproduced from Jiang, J.; Jorda, J. L.;
Yu, J.; Baumes, L. A.; Mugnaioli, E.; Diaz-Cabanas, M. J.; Kolb, U.; Corma, A. Science 2011, 333(6046), 11311134, with permission of The American
Association for the Advancement of Science (AAAS).

Table 4 Some changes in substitution for Si in a tetrahedral lattice the zeolitic material with exceptional catalytic properties. Thus,
with oxygen Sn-Beta has been described as an effective catalyst for oxidation
reactions,170 selective reduction processes,171 or transforma-
Substituting atom TO bond length (A) SiOT bond angle (average) tion of biomass.172174
T Si (no change) 1.6 155  20
T Al  1.7 135  10 5.05.4.3 Organic SDAs
T Ge  1.74 145  15
The need for increasing the Si/Al ratio of the final materials led
T B  1.35 125  10
Barrer and Denny87 to the first use of organic cations in a
T SiF  1.76 120
zeolite synthesis, and the high-silica ZSM-5 and beta zeolites
Adapted from Zones, S. I. Microporous Mesoporous Mat. 2011, 144(13), 18, with were obtained.175,176 Since then, the use of organic com-
permission from Elsevier. pounds as SDAs has been decisive for the discovery of new
zeolites with different topologies, especially for the synthesis of
catalytic isomerization of light n-olefins (n-C4 to i-C4 ), AlPOs or high-silica materials, as revised recently by Burton
where higher acidity favors undesired side reactions.164,165 and Zones.177
Tetravalent titanium and tin have also been successfully The main characteristics of an organic structure-directing
substituted in framework positions. The first titanosilicate, agent (OSDA) which will determine its suitability for the syn-
TS-1, was reported by researchers from Eni S.p.A.166 It presents thesis of a certain zeolite structure are its polarity (hydrophobic/
a medium-pore MFI structure and is an active and selective hydrophilic character), its size, charge, shape, and rigidity.9
oxidation catalyst for conversion of small molecules in the Concerning the polarity of the OSDA, a compromise has to be
presence of H2O2 as oxidation agent. Some years later, the achieved, as the organic molecule must be soluble in water, but
first large-pore Ti-Beta zeotype was described, able to oxidize it should not form complexes with the solvent, at least to a large
reactants of larger size.167 Ti-YNU-1168 and Ti-ITQ-17169 are extent. In the case of quaternary ammonium compounds used
other large-pore titanosilicates synthesized in the last decade. as OSDAs, Zones et al. concluded that an adequate C/N ratio
Finally, tin located in tetrahedrally coordinated framework ranged between 11 and 16.178 These molecules had the right
positions presents Lewis-type acidity. The presence of these polarity for being used as OSDAs in the synthesis of high-silica
controlled, highly dispersed isolated Lewis acid sites confers zeolites. The size to charge ratio of the OSDA will determine the
114 Zeolites

ETR CGS
Figure 12 Chain connected open hexagonal prisms the secondary building unit found only in the gallosilicate ETR and CGS frameworks.

final framework charge density, or, in other words, the TIV/TIII LTA structure (Figure 13). The pure silica LTA zeolite (ITQ-29)
ratio of the framework, although the presence of F adds an was produced by adding TMA cations to the synthesis media
additional parameter to the extent of isomorphic substitution of which were able to stabilize the sodalite units and to balance
Si4 with TII or TIII elements, as we have seen in a previous the charge excess due to the fluoride anions within the D4R,
section. Concerning size and shape, a true templating effect is together with the bulkier OSDA. One of the most interesting
rather unusual, and only one case can be cited, which is the applications of this Al-free LTA, being highly stable and hydro-
perfect match between the specific triquaternary amine (triquat, phobic, has been shown to be gas separation in the presence of
C18H36N3) used for the synthesis of ZSM-18 and the zeolites H2O or other polar molecules, and shape-selective cracking.192
micropore volume.179,180. The role of the OSDA as a true SDA is The above method has been the first example wherein a double
not frequent either, and only a few cases have been described, self-assembling process was demonstrated between two
such as in the synthesis of SSZ-24181 and in the synthesis of OSDAs, and between OSDA and silica, within the synthesis
hexagonal faujasite.182185 In the rest of the cases, the organic gel, as well as in the final zeolite.192
molecules employed in the synthesis of zeolites have rather a The group of Perez-Pariente has studied the combination of
space-filling role, as could be the case of the 22 possible mole- small and bulky OSDAs in order to modify the location of the
cules that can be used to synthesize ZSM-5. A more detailed tetrahedral Al, and therefore the accessibility of the active sites
description on the role of OSDA in zeolite synthesis has been associated to these Al, in ferrierites. They observed that both
given by Jiang and Corma.9 SDAs, TMA, and the bulkier benzyl-1-methylpyrrolidium
Besides charge balancing and determining the framework (bmp), participated actively in the crystallization of the
TIV/TIII ratio, their packing into the cages and channels can zeolite.193197 By addition of a third template and variation
increase the thermodynamic stability of the organic-framework of the relative proportions of OSDAs, it was possible to modify
system when the number of van der Waals interactions the distribution of the bridging hydroxyls located in the 10MR
between the organic molecule and the void space are maxi- channels and in the ferrierite cage, accessible only through
mized. Concerning this stabilization effect, Gies et al.186,187 8MR windows. This tailored active site distribution has been
reached the following conclusions, which are valid not only evidenced, not only by specific characterization techniques,
for clathrasils, but also for other pure silica zeolites: the organic but also by a different catalytic behavior in isomerization of
guest molecule must be stable under the synthesis conditions; m-xylene,196 conversion of n-butene,197 or carbonylation of
it should have sufficient room within the cage and it should fit dimethyl ether with carbon monoxide.198 More details on the
the inner surface of the cage with the least deformation but cooperative structure-directing effects in the synthesis of crys-
with as many van der Waals contacts as possible; the organic talline molecular sieves when using more than one template
molecule should have only weak tendency to form complexes can be found in a recent review.199
with the solvent; and more rigid molecules will tend to form The cooperative templating is also the basis for the charge-
clathrasils more easily than flexible molecules, and the ten- density mismatch concept, developed by UOP researchers.200
dency to form a clathrasil will increase with the basicity or They have shown that the use of a low-charge density large
polarizability of the guest molecule. organocation and TMA, with a high-density charge, enables the
The evolution of zeolite A [LTA] toward compositions with synthesis of zeolites with lower Si/Al ratios. The final purpose
decreasing Al content thanks to the introduction of organic of multitemplating is substitution of expensive and compli-
molecules is an instructive example, as previously pointed out cated OSDAs for synthesizing new zeolitic materials with large
by Burton and Zones.188 Traditionally this zeolite was pores or intersecting channels.
synthesized in the presence of alkaline cations with a Si/Al One of the main disadvantages of the use of OSDA is their
ratio of 1. The incorporation of tri-methylammonium (TMA) considerable impact on the synthesis procedure cost, as they
increased the Si/Al ratio to values of 387,189,190 and UOP LLC are usually expensive compounds, and because the most com-
researchers synthesized an LTA structure with Si/Al ratio up to mon way of removing these organic compounds is by combus-
9 (UZM-9)191 by combination of TMA with the bulkier tetra- tion. An interesting approach for nondestructive recovery of
ethylammonium cations. Recently an LTA Ge-containing zeo- the OSDA was presented by Lee et al.201,202 They propose the
lite with a (Si Ge)/Al ratio of 80 and even a pure silica LTA use of ketal-containing SDA, which can easily be disassembled
zeolite (ITQ-29) has been synthesized.192 This was achieved by and reassembled and therefore removed from the microporous
using a rigid multicyclic quaternary ammonium compound as channel system without the need for calcination (Figure 14).
SDA, able to self-assembly in solution forming a supramolec- The SDA molecule, stable at the high pH values used during the
ular complex, which perfectly fits within the alpha cage of the synthesis, is chemically cleaved into fragments when
Zeolites 115

Self-assembling

Time
Temperature

Figure 13 Self-assembling SDA used for synthesis of ITQ-29 (high-silica LTA). Reproduced from Corma, A.; Rey, F.; Rius, J.; Sabater, M. J.; Valencia, S.
Nature 2004, 431, 287290, with permission from Nature Publishing.

H+, H2O

PFA PFA
SDA SDA SDA SDA
PFA PFA
PFA
SDA SDA
Extraction Cleavage
PFA
PFA PFA reaction
SDA SDA SDA SDA
PFA PFA

O
O O O O OH
Inside pore: + NH2 +
+ + +
N N N OH

SDA PFA

Figure 14 Schematic diagram of ZSM-5 containing both SDA and PFA and how they are removed. Reprinted with permission from Lee, H.; Zones, S. I.;
Davis, M. E. J. Phys. Chem. B, 2005, 109(6), 21872191. Copyright (2003) American Chemical Society.

decreasing the pH, being extracted in this way from the micro-
5.05.4.4 Solvents
porous structure. In a last step, it can be recombined to form
the original SDA. Following this general methodology, the Most of the zeolite materials are synthesized in aqueous media.
authors have described the synthesis of ZSM-5, VPI-8, and The main advantages of using water are its nontoxicity, low cost,
ZSM-12. and capacity to dissolve the precursors used. The substitution of
What can be concluded from the former sections, related to water by other solvents is described below, but when consider-
the use of SDAs in zeolite synthesis, is that their exact role is not ing aqueous synthesis media, the water content can play a
yet fully elucidated. Although in some particular cases the decisive role in the crystallization process and the final structure
effect of the OSDA is very clear, these organic molecules are, obtained. Conventional zeolite synthesis uses H2O:SiO2 ratios
in general, not as specific as expected. The same OSDA can lead above 25, obtaining in this way homogeneous synthesis gels
to different zeolite structures depending on the synthesis that are easy to handle. Decreasing this ratio to values below 10
conditions,49 and certain structures can be synthesized with a in the presence of fluoride has allowed not only to make the all-
considerable number of different OSDAs. Moreover, it has silica form of known zeolites, but also to discover new low- FD
been shown that the presence of certain inorganic cations structures.9,47 Furthermore, the water concentration can modify
(alkalines, Zn, B, Ga, and Ge) in the synthesis gel, or the use in some extent the structure-directing ability of the SDA.127
of fluoride anions as silica mobilizing agents, can also direct Thus, very different pore architectures can be obtained in the
certain structural features, and will therefore promote specific presence of the same SDA, with a clear influence of the
structures. H2O:SiO2 ratio on the FD of the final phase obtained. The effect
116 Zeolites

is illustrated in Figure 15, showing the trend to form less dense nonaqueous solvent also provided a method for growing
phases at lower H2O concentration. uniform, well-defined large crystals of molecular sieves with
The extreme case of decreasing the water content in the different compositions (pure silica, aluminosilicates, and
zeolite synthesis media is the dry-gel conversion (DGC) AlPO).211 These large crystals, in the range of 0.45.0 mm,
procedure,203 which was first described by Xu et al. in 1990.204 facilitate structure refining and the study of adsorption and
They reported the synthesis of an MFI zeolite by contacting a dry diffusion properties for zeolites and zeotypes. Other reaction
aluminosilicate gel with vapors of water and volatile amines. media, such as mixtures of aqueous and immiscible organic
This DGC technique was further developed during that decade, phases, liquid ammonia, aqueous ammonia, or, more recently,
leading to the synthesis of zeolites with new structures and hexanol combined with a soluble organic co-solvent, have
compositions.203 Two different DGC methods have been also been described for synthesizing different zeolite analogs.
described. In the vapor-phase transport synthesis (VPT)204206 A more detailed overview is given by Strohmaier.47
the dry gel does not contain the SDAs, but the organic com-
pounds are mixed with water and placed at the bottom of the
autoclave. The amorphous powder obtained by drying the gel is 5.05.5 New Trends in Zeolite Synthesis
exposed to the steam and the SDA vapors when temperature is
increased to the synthesis values, and transformation of the gel 5.05.5.1 Phosphorus-Containing SDAs
leads to the crystalline phase. The second method is applied Most of the organic compounds employed as OSDA, as
when nonvolatile SDAs are used. In this case, the SDA is added described in Section 5.05.4.3, are quaternary ammonium
to the aluminosilicate gel before the drying step, and only steam salts, susceptible to Hoffman degradation at high pH and
is supplied as a vapor. This is the so-called steam-assisted con- temperature. One way of approaching the OSDA stability
version (SAC).207 In any case, both procedures take place in the problem is the synthesis in fluoride media, at nearly neutral
presence of water, although the synthesis media cannot be
considered as an aqueous phase. Figure 16 compares both
methodologies.
The main advantage of the DGC procedure is the non gen-
eration of a mother liquor. However, recovery of the organics for
recycling, manipulation of the dry paste, and homogenization
of the temperature profile during the synthesis may be serious
drawbacks for a large-scale commercial application.208
Besides water, other solvents have been described,209 such Gel Gel-containing SDA
as alcohols, amines, or ionic liquids, which are described sep-
H2O + SDA H2O
arately in Section 5.05.5.2. Bibby and Dale, in 1985, described
the first nonaqueous (solvothermal) zeolite synthesis in ethyl- (a) (b)
ene glycol or propanol media, obtaining the all-silica form of Figure 16 Illustration of two DGC methodologies: (a) VPT method and
sodalite,210 although a complete anhydrous reaction media (b) SAC method. Adapted from Matsukata, M.; Ogura, M.; Osaki, T.;
was not ensured. Other sodalite-related structures were synthe- Hari Prasad Rao, P.; Nomura, M.; Kikuchi, E. Top. Catal. 1999, 9(1), 7792,
sized in ethanolamine and ethylenediamine media. The use of with permission from Springer.

ITQ-9, 1D 10 MR ITQ-3, 2D 8 MR SSZ-31, 1D 12 MR

H2O/SiO2 = 3.75 7.5 15

N*

DMABO+
Figure 15 Changes in the selectivity of DMABO to pure silica phases at 150  C as a function of the degree of dilution of the crystallizing mixture.
Reproduced from Camblor, M. A.; Villaescusa, L. A.; Diaz-Cabanas, M. J. Top. Catal. 1999, 9, 5976, with permission from Springer.
Zeolites 117

R4 R3 R2 R1 vessels. Although most ionic liquids are stable under ionother-


R2 R1 mal conditions, some may suffer decomposition at high tem-
R3 N R5 N N peratures or in the presence of fluoride ions.217 It has been
NR7 NR11 observed that the decomposition products may also act as
N P N P N P
SDAs, leading to specific zeolite structures. A detailed descrip-
R4 R6
N N N tion of this synthesis approach has been recently presented by
R5 R6 Morris.221
R7 R8 R9 R10
Base P1 Base P2

5.05.5.3 Synthesis of Extra-Large Pore Zeolites


R2 R18 R17
R1
The first microporous crystalline materials with channels
R3 N NR19 N defined by more than 12 T-atoms were metalphosphates, such
R16
as the 18R AlPO4 VPI-5,222 the 20R JDF-20 AlPO,223 or the 3D
R4 N P N P N P N
R15 20R Cloverite,130 a gallophosphate. Structures with up to 24R
R5 N N N R14 channels have been described,9 but most of them present penta-
and/or hexa-coordinated atoms, and can, therefore, not be
R6 R13
N P N considered as true zeotypes. Other microporous solids with
R7 R12
extra-large pores are phosphites, organic phosphates, and ger-
R8 N manates, but they all present a limited thermostability, which
R11
R9 R10 limits their practical application.9
The first extra-large-pore zeolite was UTD-1, a high-silica
Base P4 material with 1D 14R channels.224226 Other 14R structures are
CIT-5,227 the beryllosilicate OSB-1,152 and the borosilicates
Figure 17 Examples of phosphazene structures. Reproduced from SSZ-53 and SSZ-59228 discovered by Chevron. Strohmaier
Simancas, R.; Dari, D.; Velamazan, N.; Navarro, M. T.; Cantin, A.; Jorda, J.
and Vaughan reported an 18  8  8R gallosilicate, ECR-34,
L.; Sastre, G.; Corma, A.; Rey, F. Science 2010, 330, 1219, with permission
with a pore diameter of 1.08 nm for the 18R pore. A series of
of The American Association for the Advancement of Science (AAAS).
extra-large-pore silicogermanates have been discovered in the
last decade by the group of Corma (Section 5.05.4.2). A thor-
ough revision of the influence of different synthesis parame-
pH, described above. A recent alternative proposal has been the ters on the formation of extra-large-pore zeolites led to the
use of phosphonium (instead of ammonium)-based OSDA, application of the following strategies9: (1) the use of large
more thermally stable, which has led to the discovery of new and rigid 3D OSDAs with the required polarity to produce
structures such as ITQ-27212 and ITQ-34.213 Besides phospho- materials with larger micropore volume and a multidimen-
nium cations, phosphazene derivatives (Figure 17) have also sional system of channels; (2) the use of concentrated gels
been used as SDA; in this way the Boggsite zeolite, known up to and fluoride media, increasing in this way the probabilities
now only in its natural form, has been produced214 and named of obtaining structures with lower FD; (3) the synthesis of
as ITQ-47. Its structure presents a bidirectional microporous frameworks containing 3R and 4R, and more specifically
channel system formed by connected 10R and 12R pores. D4R, which are known to favor structures with low FD; and
Moreover, it has been recently shown that the presence of P (4) HT synthesis techniques to facilitate the exploration of
due to the OSDA may stabilize the zeolite structure toward wider synthesis spaces. Table 5 shows the extra-large-pore
hydrothermal treatments equivalent to the severe regeneration zeolite structures known so far and the OSDA used for their
conditions during catalytic cracking process.215 synthesis.
Besides catalytic applications, extra-large-pore zeolites may
find use as sensors or in photonics, or in the manufacture of
5.05.5.2 Zeolite Synthesis in Ionothermal Media
improved microelectronic devices. The latter is justified by the
In Section 5.05.4.4, we have seen that alcohols or amines can low dielectric constant of these large-pore materials, related to
be used as alternative solvents to water for zeolite synthesis. their porosity.230
Another approach is the synthesis of zeolites and other micro-
porous materials in ionothermal media,216221 developed by
5.05.5.4 Synthesis of Multipore Zeolites
the group of Morris. The ionic liquids or the eutectic mixtures
used here act not only as a solvent, but also as an SDA. The low We have already seen in Section 5.05.2 that multipore zeolites,
solubility of silica precursors in these synthesis media limited with interconnected pores of different sizes, are very interesting
the initial microporous materials obtained to AlPOs. However, from the perspective of their catalytic application. Besides the
the procedure was improved by adding bromidehydroxide, shape selectivity and molecular-sieving properties, inherent to
enabling in this way the synthesis of pure silica zeolites with their microporous channel systems, they may present MTC
TON and MFI structures. An additional advantage of ionic applied to reactants or products of different sizes, whose diffu-
liquids as compared to water is their low vapor pressures, lead- sion will be favored through the different-size pores in differ-
ing to the possibility of increasing the synthesis temperature ent degrees. Some multidimensional zeolites are Ferrierite25
while maintaining ambient pressure and working in open (FER, 8  10 MR), Mordenite26 (MOR, 8  12 MR), SSZ-26
118 Zeolites

Table 5 Extra-large-pore zeolites

+
HN N Co N+ N
N + N
N +
F
1 2 3 4 5 6 7

+ H H
+N N N +N N+ +N
+ 3 N+
8 9 10 11 H H
12

Structure code Material Year Channel dimension Framework atoms Framework density Template Reference
(T-atoms/nm3)

VFI VPI-5 1988 1D 18R Al, P 14.5 1,2 222


AET AlPO-8 1990 1D 14R Al, P 18.2 2 229
-CLO Cloverite 1991 3D 20R Ga, P 11.1 3 130
DON UTD-1 1996 1D 14R Si 17.1 4 224226
CFI CIT-5 1997 1D 14R Si 16.8 5 227
FH SSZ-53 2003 1D 14R B, Si 16.5 6a 228
SFN SSZ-59 2003 1D 14R B, Si 16.6 7a 228
OSO OSB-1 2001 3D 14  8  8R Be, Si 13.3 K 152
ETR ECR-34 2003 3D 18  8  8R Ga(Al), Si 15.4 8 and Na, K 162
UTL IM-12 or ITQ-15 2004 2D 14  12R Ge, Si 15.6 9 (for IM-12) 29,30
10 (for ITQ-15)
ITQ-33 2006 3D 18  10  10R Ge, Si 12.3 11 17
ITQ-37 2009 3D 30R Ge, Si 10.3 12 83
ITQ-40 2010 3D 15  16  16R Ge, Si 10.1 35
ITQ-44 2010 3D 18  12  12R Ge, Si 11.7 36
ITQ-43 2011 3D 28  2  12R Ge, Si 37
a
Only one example with this SDA.
Adapted from Jiang, J.; Yu, J.; Corma, A. Angew. Chem. Int. Ed. 2010, 49(18), 31203145, with permission from John Wiley and Sons.

and SSZ-33 (containing major structural units of CON, propylene. ITQ-39, presenting a 3D intersecting 12R and 10R
12  12  10 MR),27 CIT-1 (CON, 12  12  10 MR),28 the pore system,34 is highly selective to mono-alkylated products in
pure polymorph B of SSZ-33, IM-12/ITQ-15 (UTL, 12  14 the alkylation of benzene to ethylbenzene and cumene,33 and
MR),25,29,30 ITQ-22 (IWW, 8  10  12 MR),31 MCM-68 shows very interesting results as acid alkylation catalyst in the
(MSE 12  10  10 MR),32 ITQ-33 (10  18 MR),17 ITQ-39 conversion of low-value naphtha fractions into diesel by
(10  12 MR),33,34 ITQ-40 (15  16  16 MR),35 ITQ-44 alkylation.34
(18  12  12 MR),36 or ITQ-43 (12  12  28 MR).37
Some recent multipore zeolites have shown very interesting
5.05.5.5 Synthesis of Organic-Free Zeolites
catalytic properties. Thus, ITQ-22, whose structure is formed by
a system of connected 8-, 10-, and 12-MR channels,31 has shown We have seen in the former sections that the incorporation of
exceptional high selectivity to the desired products in the cata- OSDA has been a key factor in the development of zeolite
lytic alkylation of benzene with light olefins.231 The specific research, enabling the formation of high-silica zeolites and
topology of this material enhanced the rapid diffusion of these new structures. Besides charge balancing and determining
products, avoiding their further conversion by consecutive the framework TIV/TIII ratio, their packing into the cages and
undesired reactions. ITQ-33, with intersecting 10R and 18R channels can increase the thermodynamic stability of the
pores, presents a previously unreported simultaneous selectivity organic-framework system when the number of van der Waals
to propylene and to hydrocarbons in the diesel range in catalytic interactions between the organic molecule and the void space
cracking of a vacuum gasoil (VGO).232 The diesel molecules are maximized. Although some OSDAs are inexpensive, com-
formed by cracking of the bulky feed compounds present in mercially available compounds, others are complex organic
the VGO diffuse out the zeolite structure through the 18R chan- molecules, especially designed for synthesizing a specific struc-
nels, whereas the linear or monobranched aliphatics belonging ture. Their elimination from the final solid is usually performed
to the gasoline fraction will be able to enter the 10R pores and by high-temperature combustion, so they are not recovered.
suffer secondary re-cracking reactions to the higher-value Thus, the use of OSDA considerably increases the final
Zeolites 119

production cost of the zeolite.148 Some approaches proposed to groups located at the end of the chain, such as C22H45
decrease the cost due to OSDA have already been discussed in N1(CH3)2C6H12N1(CH3)2C6H13, composed of a long-
Section 5.05.4.3, such as the combustion-free methodology or chain alkyl group (C22) and two quaternary ammonium groups
the charge-density mismatch concept.200 However, the final spaced by a C6 alkyl linkage. The cationic groups act as SDAs to
objective, and still a main challenge in zeolite science, is to crystallize the ZSM-5 monolayers, whereas the long hydropho-
modify the synthesis procedure in order to obtain the zeolite bic chain limits their growth along the b direction, as shown
material in the absence of OSDA. This has been achieved in Figure 18. The group of Ryoo has also been able to pillar
in some cases, such as ZSM-34,233,234 ZSM-12,235 ECR-1,236 the ordered multilamellar mesostructure with silica pillars,
ZSM-5,237 RUB-13,238,239 and beta,240,241 by seed-assisted syn- as in pillared clays, stable even after surfactant removal by
thesis. The case of OSDA-free beta zeolite must be highlighted, calcination, with controlled mesopore diameters according to
due to its very large commercial significance. Usually, the seeds the surfactant tail lengths. Moreover, the pillars were highly
are prepared by conventional hydrothermal processes in the likely to be built with an MFI structure, as deduced from Ar
presence of the corresponding OSDA, but Kamimura et al. adsorption analysis and TEM results.248 In a recent paper, the
recently presented a process for the environmentally friendly group of Ryoo presents a new approach to hierarchical
production of high-quality zeolite beta in a completely OSDA- zeolites,249 obtained by growing thin zeolitic (microporous)
free Naaluminosilicate system.241 walls into hexagonally ordered or disordered mesoporous
structures. Surfactant aggregates generate the mesopores,
whereas the cationic surfactant head groups direct the crystal-
5.05.5.6 Synthesis of Zeolite Layers lization of the microporous zeolite walls. The use of different
Zeolite layers were initially obtained by means of a two-step surfactants will have a direct influence on wall thicknesses,
procedure, starting from laminar zeolite precursors. This led to framework topologies, and mesopore sizes. The molecular
different delaminated and pillared zeolites as described in sieves have been shown to be highly active acid catalysts for
Section 5.05.3, such as delaminated ITQ-2,52,53 ITQ-6,54,55 conversion of bulky molecular substrates, as compared with
ITQ-18,56 and ITQ-20,57 or pillared material MCM-36.61 The conventional zeolites and ordered mesoporous amorphous
resultant materials showed very high accessible surface areas materials.
and remarkable advantages toward conventional zeolites when Another application of the ZSM-5 single layers is the prepa-
used as catalysts for a large number of catalyzed reactions ration of surfactant-modified MFI-zeolite nanosheets (SMZNs),
where bulky reactants were involved.58,242247 which can be used as anion exchangers for removal of
Single layers of zeolite ZSM-5 of 2-nm thickness have been nitrates.250 The SMZN material, easily regenerable, presents
recently obtained by direct synthesis by Ryoo et al.79 They have high anionic exchange capacity and removal efficiency as com-
used large organic molecules with diquaternary ammonium pared to classical SMZ prepared from clinoptilolite.

Surfactant location in MFI layer


b
[001] c
b Regular
a stacking
a
along
b-axis
Zigzag
channel

(b) MFI layer with wide ac plane Multilamellar MFI


Straight
channel

b
c
Random
[010]
a stacking

c
a

(c) MFI layer with narrow ac plane Unilamellar MFI


(a)

Figure 18 Crystallization of MFI nanosheets. Reproduced from Choi, M.; Na, K.; Kim, J.; Sakamoto, Y.; Terasaki, O.; Ryoo, R. Nature 2009, 461,
246249, with permission of Nature Publishing Group.
120 Zeolites

5.05.5.7 Application of HT Techniques and Data Mining structure in a synthesis product that contains several crystalline
to the Discovery of New Structures structures and still amorphous material256 (Figure 20, enclos-
ing the data set used in the discovery program of ITQ-33).256
The former sections have evidenced the complexity of the
UOP researchers have used the HT methods to study the
zeolite synthesis process, and the large number of parameters
combination of commercially available templates with the aim
which may play a decisive role in the final structure obtained.
of reducing the cost of potential new zeolites,257 and discov-
Exploring large regions within a certain synthesis phase dia-
ered in this way zeolites UZM-4, UZM-8, UZM-15, UZM-17, or
gram by means of traditional laboratory synthesis, for exam-
UZM-22, among others.258,259
ple, modifying one parameter at the time, is usually a
The application of the combinatorial synthesis approach
considerable effort as well as a time-consuming process, with
has led to the discovery of many of the interesting zeolites
no guaranty of finally obtaining the desired crystalline zeolite
already described in the previous sections, such as ITQ-32,145
material, or even any zeolite. An alternative approach devel-
ITQ-33,17 ITQ-37,83 ITQ-40,35 ITQ-44,36 or ITQ-43.37
oped during the last decade is the application of automated
Nowadays, most of the HT experimentation applied to
combinatorial methods to the hydrothermal synthesis of zeo-
zeolite synthesis combines the automated parallel synthesis
lites. The first study, performed by researchers from Sintef,
of the solids, their parallel physicochemical characterization,
already proved the large improvement in efficiency achieved
in some cases fast sequential testing of some of their most
by applying these strategies.251 A multiautoclave system was
interesting properties, and the use of data-mining techniques
designed (Figure 19), which allowed the parallel synthesis of
to maximize the information acquired.260263 It has proved to
up to 1000 combinations in one experiment. The design of a
be a powerful technique in zeolite synthesis research, provided
fully automated PXRD device, essential for a rapid characteri-
that clear and founded starting hypothesis is made, and it is
zation of the phases obtained, was at that time still in progress.
expected to be increasingly implemented in most laboratories
Since then, the so-called HT approach, based on a rational
working in this area. It has to be remarked that the use of HT
design of experiments, has allowed the discovery of new zinc
strategies has to be based on a scientific approach which will be
phosphates252 and of new zeolites with open structures such as
now facilitated by the production of a larger number of
ITQ-21,136,253,254 ITQ-30,255 or ITQ-24,138 in combination
results,264266 but it should never be considered as the substi-
with HT characterization and data-mining techniques. The
tute for a well-planned strategy.251,267,268 Besides the discovery
latter is necessary in order to identify each individual zeolite
of new materials or achieving a better understanding of the
zeolite crystallization mechanisms, it allows the exploration of
synthesis conditions in nonconventional ranges, or finding
alternative and/or improved synthesis methods with reduced
costs for existing zeolites.

5.05.5.8 Other Approaches


Important advances have been achieved recently in zeolite syn-
thesis, mainly focused on cost reduction of the production pro-
cess of existing zeolites and on facilitating the industrial
application of new zeolite materials. Some approaches have
already been discussed in the previous sections, such as the low
effluent or dry hydrothermal synthesis (Section 5.05.4.4), the use
of degradable SDAs and pore-filling agents (Section 5.05.4.3), or
the synthesis OSDA-free zeolites (Section 5.05.5.5). The micro-
wave zeolite synthesis269,270 has been proposed as an energy-
saving and synthesis-time-saving procedure, thanks to the use of
microwave heating. For more information, the reader is directed
to a recent revision by Yu.91
The conversion of kaolin clay into type A zeolites was
already claimed by researchers of Minerals & Chemicals
Philipp Corporation in the early 1960s.271 This approach,
although not new, has been further developed by Engelhard,
and is highly interesting from an applied point of view. Thus,
in 1985, the in situ technique for the production of fluid
catalytic cracking (FCC) catalysts was described for the first
time.272 This process is one of the two general manufacturing
processes of FCC catalysts, together with the incorporation
Figure 19 View of the multiautoclave showing the mode of stacking technique, and it is characterized by the in situ growth of
of the Teflon blocks and one of the alternative designs using Teflon the zeolite component within preformed kaolin-based micro-
inserts. Reproduced from Akporiaye, D. E.; Dahl, I. M.; Karlsson, A.; spheres. The advantages of this method are the possibility of a
Wendelbo, R. Angew. Chem. Int. Ed. 1998, 37, 609, with permission of larger proportion of zeolite within the final catalyst particle, an
John Wiley and Sons. intimate contact of zeolite and matrix, and better accessibility
Zeolites 121

Automatic
10 20 30 2Theta identification of
crystallographic
Si/Ge = 2 Si/Ge = 4 Si/Ge = 15 Si/Ge = 30 phases from
powder x-ray
B/TIV B/TIV B/TIV B/TIV
diffraction
0 0.005 0.02 0.05 0 0.005 0.02 0.05 0 0.005 0.02 0.05 0 0.005 0.02 0.05
5
13.3
OH/TIV = 0.1 H2O/TIV 21.7

30

5
13.3
OH/TIV = 0.3 H2O/TIV
21.7
30

5
13.3
OH/TIV = 0.5 H2O/TIV
21.7
30

Amorphous ITQ-24 SSZ-31 ITQ-24-ITQ-17 Lam-ITQ-24


ITQ-22-ITQ-24
ITQ-22 Lamellar EU-1 ITQ-22-ITQ-24-ITQ-33 ITQ-33-ITQ-24

Figure 20 The automatic analysis of the 192 sets of x-ray diffraction data in the discovery program of zeolite ITQ-33 is expected to identify the different
crystallographic phases present in each sample, allowing the creation of the corresponding phase diagram. This contains eight different phases and
numerous mixtures from which the presence of a new material has to be established. Reproduced from Baumes, L. A.; Moliner, M.; Corma, A. Chem.
Eur. J. 2009, 15(17), 42584269, with permission of John Wiley and Sons.

to the active sites. The method has been further improved for alumina sources. Waste ashes are byproducts generated in
processing petroleum residues.273275 A similar approach, large amounts. Considering only fly ash, the current annual
assigned to Lummus Technology, is the transformation of an production worldwide is estimated around 500 million tons,
appropriate binder, mesoporous silicaalumina, into a zeolite which is 7580% of the total ash produced. Thus, different
via a secondary synthesis.276,277 This methodology, known as alternatives are being studied for recycling this product.279
zeolite-bound zeolites, has been demonstrated for some of the Their conversion into low-grade zeolites is one of them.
most demanded zeolites in the catalysts and adsorbents indus- These ashes, although differing in composition according to
try, for example, beta, ZSM-5, mordenite, X, Y, and A.278 their origin and combustion conditions,280,281 are all rich in
Finally, an interesting option is the low-cost production of silica and alumina, which are present as crystalline and/or
zeolites using waste fly ash or biomass ash as silica and/or amorphous phases, and may also contain Na. Thus, their
122 Zeolites

composition is similar to some volcanic material, known to Table 6 Zeolite consumption and supply, on anhydrous basis
originate the crystallization of natural zeolites, and this was the
main reason for starting research on zeolite formation from fly Zeolite 2001 2004 2004 share (%) Growth
consumption/ (%)
ash.279 The general procedure for synthesizing zeolites starting Volume Value
supply (kta)
with these precursors is by dissolution of the ash phase with
alkaline solutions (mainly NaOH or KOH) and the consequent Synthetic zeolites consumption
precipitation of the crystalline zeolite material; however, two Detergent builder 1188 1325 78.2 56 11.5
different methods have been described,279 the direct synthesis, Catalysts 184 241 14.2 27 30.9
where fly ash is directly treated hydrothermally with an alka- Adsorbents/ 92 126 7.4 17 36.9
line solution, and the nondirect synthesis, which includes a desiccants
first step where silica and alumina are extracted from the ash Total 1464 1692 15.6
Synthetic zeolites 1926 2029 5.3
with a hot alkaline solution, and these extracts are used as the
capacity
starting solution for obtaining the zeolite. Following these
Natural zeolites >3100 >2500 19.3
procedures, single phases of zeolites A, X, Y, P1, and ZSM-5 consumption
have been described. However, some important drawbacks Natural zeolites 3293 2557 22.3
have to be considered. Dissolution of the Si and Al precursors productions
and crystallization of the zeolite take place simultaneously, so
the formation of zeolite crystals on the ash particles can limit Adapted from Vermeiren, W.; Gilson, J.-P. Top. Catal. 2009, 52, 31, with permission
further reaction, inhibiting the complete conversion of ash of Springer.
into the crystalline zeolite. Moreover, fly ash is usually pro-
cessed without prior purification, and remaining coal and
impurities such as Fe2O3 may contaminate the final zeolitic Besides that, the cation-exhange properties of zeolites can also be
product. useful in terms of catalytic applications. Indeed, the substitution
of the original cations by protons or transition metals results
in the introduction of active sites for acid-catalyzed or redox
5.05.6 Zeolite Properties processes.
Besides Si and Al, we have seen in the former sections
One of the main characteristics of zeolites is their pore topol- that other elements (di-, tri-, or tetravalent) can also be intro-
ogy, with channels and/or cages of molecular dimensions that duced in tetrahedral coordination within the crystalline
will allow discrimination among molecules of different sizes framework of zeolites. This possibility paves the way for
and shapes. This effect is responsible for one of their first introducing potential catalytic active sites in framework
applications, that is, the use as molecular sieves in separation position of the zeolites. Then, the combination of cation-
processes. Zeolites are commercially applied in permanent exchange properties and the possibility of introducing a variety
gas and hydrocarbon separation processes, as we will see in of framework cations that can act as Lewis acids enlarges
Section 5.05.6.1. Moreover, the intracrystalline porosity is also the possibilities of zeolites for catalysis, as will be seen in
decisive for catalytic applications by introducing shape- Section 5.05.6.3.
selectivity effects for diffusion of reactant and products as Table 6 presents the production of zeolites for different
well as for transition state selection. The above-named shape applications. It can be seen there that the largest growth occurs
selectivity can play a decisive role in the observed rate of reaction for uses as catalysts and adsorbents/desiccants. It is also inter-
and product selectivity, as will be shown in Section 5.05.6.3 esting to remark the decrease in the consumption/production
dedicated to this topic. of natural in favor of synthetic zeolites.
Due to the microporous channel systems, zeolites present
very high surface areas and pore volumes, which confer these
materials a high adsorption capacity. This is the basis of their
5.05.6.1 Adsorption and Separation
use as adsorbents, and in molecular separation processes.
Adsorption effects are also important in catalytic applications, Although the microporous structure of zeolites and the term
and, for instance, modification of the hydrophilic/hydrophobic molecular sieve could lead us to conclude that separation in
properties allows discrimination among reactants or reactants zeolites takes place mainly by size exclusion, most of the
and products with different polarities. industrial separation processes take advantage of the large
The presence of tetrahedrally coordinated Al in the zeolite adsorption capacity of these materials. Thus, preferential
framework results in a negative charge, which has to be com- adsorption of polar molecules by Al-rich zeolites is the basis
pensated by cations in extra-framework positions, located, for most commercial gas separation. The first industrial
therefore, inside the channels and/or cavities of the zeolite adsorption processes appeared in the mid-1960s and in the
structure. We have seen in the former sections that in the case 1970s for O2 production, H2 and air purification, and drying
of aluminum-rich zeolites, usually prepared in alkaline media gaseous streams. Historically, natural zeolites have been pro-
and in the absence of OSDAs, these charge-balancing ions are posed for these applications, because of their abundance and
alkaline cations, generally Na, that can be easily replaced low cost.283 However, the presence of impurities, lack of uni-
by other cations by simple ion-exchange procedures. The formity, and the need for processing the natural zeolite-based
ion-exchange property of zeolites is the basis for their use in adsorbents can be limiting factors for their use, and synthetic
detergents, for water softening, as we will see in Section 5.05.6.2. zeolites are now mainly employed.
Zeolites 123

The success and increasing number of applications of zeo- NOx, H2S, and NH3, are other known applications. Finally,
lites as adsorbents are due to the following zeolite properties284: hydrocarbon streams produced in refinery, petrochemical, and
organic synthesis processes usually require separation of ole-
a large number of structures being commercially available;
fins from paraffins, n-paraffins from iso-paraffins, and cyclic
versatility of commercial zeolites according to their adsorp-
paraffins from aromatics or different aromatic isomers
tion characteristics that can be tailored by controlling frame-
(xylenes). Some of the processes commercialized for such
work (Si/Al ratio) and extra-framework composition (use of
applications are SorbexTM and ParexTM, both developed by
different cations) as well as by postsynthesis modifications,
UOP, or Petrofin, by BOC.285
with the final result being a fine tuning of adsorption capac-
Besides those equilibrium and kinetic separations, based on
ity and differentiation;
different capacities and diffusion rates of the adsorbates, gas
conformation procedures such as extrusion and bead-
separation can be carried out by size exclusion of one gas
making processes are easily applicable to zeolites, facilitating
within a mixture of more gases by the zeolite pores. This type
their use in packed-bed systems;
of steric separation is performed usually by zeolite membranes,
high structural stability; and
which are specially suited when processing high flux streams,
safety and environmental considerations.
as they offer high efficiency with minimum pressure drops.287
Table 7 shows the main industrial adsorbents based on zeo- These membranes consist of thin zeolite films on ceramic
lites and some application examples. There it can be seen that (mainly alumina) or metal supports. The advantages of zeolite
most of the processes employ Al-rich zeolites, with the exception membranes are temperature stability and solvent resistance
of some desulfurization and hydrocarbon separation processes (especially when compared to polymeric membranes), com-
performed by zeolite HY with SiO2/Al2O3 ratio above 20. bined with their molecular sieve function. Thus, zeolite mem-
Molecular separations by adsorption have been proved to branes can principally discriminate the components of gaseous
be advantageous over other processes such as distillation, or liquid mixtures based on their molecular size. However, this
which is energetically more demanding. An interesting over- molecular sieving principle requires the membrane to be abso-
view on zeolite-based adsorbents and their main properties has lutely free of pinholes or cracks.
been given recently by Barret and Stephenson.284 Despite the high consolidation degree of existing zeolite-
From a practical point of view, different adsorption processes based adsorption processes, there is always room for new
such as the pressure swing adsorption (PSA), the temperature zeolite structures with improved separation efficiency. Some
swing adsorption (TSA), and the vacuum swing adsorption recently synthesized zeolites such as ITQ-12288 and ITQ-32289
(VSA) can be used. More information regarding the above pro- have been proposed for propane/propylene and trans-2-butene
cesses can be found in the surveys by Yang285 and Kerry.286 and 1-butene separation (Figure 21), and LTA with different
Noncryogenic air separation is one of the oldest zeolite- SiO2/Al2O3 ratios has shown to be effective for the separation
based adsorption technologies, known since the 1960s, able to of CO2 from methane streams.290
provide oxygen purity above 95%. The adsorbent used is a Li
exchanged X zeolite. An adsorption process is also used for air
pretreatment before its cryogenic separation, in order to
5.05.6.2 Ion Exchange
remove moisture, CO2, traces of hydrocarbons, NOx, or SOx.
Purification of H2 produced by steam reforming, purification The presence of tetrahedrally coordinated Al in the zeolite
of CO2 or He gases, and treatment of flue gas or exhaust gas framework results in a negative charge, which has to be com-
streams from fossil-fuel power plants and fuelgas combustion pensated by cations in extra-framework positions, located
processes to remove atmospheric pollutants, such as CO2, SOx, inside the channels and/or cavities of the zeolite structure.

Table 7 Commercial zeolite-based adsorbents and processes

Zeolite type Commercial products SiO2/Al2O3 Cations Application examples

A 3A 2 K > 70% EtOH dehydration, drying


4A 2 Na > 99% Desiccant, medical O2, other PSA, natural gas processing
5A 2 Ca > 70% H2PSA, medical O2, VPSA O2, natural gas processing
X 13X 22.5 >99% Na Air prepurification
LiX 22.5 >88% Li VPSA O2, medical O2
AgX 22.5 >80% Ag CO, H2 abatement
BaX Ba, K p-Xylene recovery
CaX 2.52.0 >70% Ca H2PSA, N2O removal, O2 VPSA
Y NaY 35 >99% Na Desulfurization,a HC separation
HY 201000 H Desulfurization, HC separation
Mordenite Small/large port 5 Na Desulfurization, HC separation
Clinoptilolite TSM-140/ 6 Mixed (Na, K, Ca, Mg) N2O removal
CS400
a
HC accounts for hydrocarbons.
Adapted from Barret, P. A.; Stephenson, N. A. In Zeolites and Ordered Porous Solids: Fundamentals and Applications; Martinez, C.; Perez-Pariente, J., Eds., Editorial Universitat
Politecnica de Valencia: Valencia, 2011; pp 6790.
124 Zeolites

0.0012 which at temperatures close to ambient presents a large hydra-


298 K a tion shell, and hinders its entrance through these small open-
ings. Still, the group of Dyer has reported Mg- and Li-A samples
0.0009 where 10 of the 12 Na cations from the pseudo-unit cell were
replaced.292,293 However, when Mg removal is required, zeolite
Q (mol g-1)

X, with larger pores (0.75 nm), is the most adequate zeolite.


0.0006 When both cations are present, mixtures of the different zeo-
lites are used.
Naturally occurring zeolites are rarely pure and are there-
0.0003 fore often unsuitable for commercial applications. Also for
b
detergents, synthetic zeolite grades are preferred, and have
c been developed to fulfill the role of the product builder.
0.0000
0 100 200 300 400 500 600
t (min) 5.05.6.3 Catalytic Applications

0.0012 Catalysis is a key tool for chemical sustainability. Improved cata-


lytic processes will make a more efficient use of natural resources,
333 K a reduce the amount of byproducts formed, and eliminate contam-
0.0009 inant effluents, besides lowering energy requirements. Thus, cat-
b alytic processes are desirable as they accomplish not only
Q (mol g-1)

economical objectives, but also environmental protection. In


0.0006 fact, more than 90% of all industrial chemicals are being pro-
duced by catalytic processes.294,295 Focusing on heterogeneous
catalysts, they provide additional advantages of facilitating sepa-
0.0003 d ration and producing less salt and waste.296 Among the heteroge-
c neous catalysts, molecular sieves are the most widely used
materials in commercial applications.297,298 As can be deduced
0.0000 from Table 6 (Section 5.05.6.1), the zeolite production directed
0 400 800 1200 1600 2000 to catalytic uses is below 20% of the total zeolite market (although
t (min) with an increasing growth trend), with the rest being directed to
Figure 21 Adsorption kinetics of C4 hydrocarbons at 298 and 333 K detergents (70%) and adsorbents (10%).282,299 However, cata-
and 30.4 kPa in ITQ-32. trans-2-Butene (a), 1-butene (b), butane (c), and lytic applications account for the largest market value, especially
cis-2-butene (d). Reproduced from Palomino, M.; Cantin, A.; Corma, A.; in the oil-refining sector. Most of the current large-scale commer-
Leiva, S.; Rey, F.; Valencia, S. Chem. Commun.(Cambridge, U. K.) 2007, cial processes using zeolite-based catalysts are in the petroleum
12331235, with permission of The Royal Society of Chemistry. refining and petrochemical industry,300 but their implementation
in the chemical industry, environmental applications, non-
We have seen in the former sections that in the case of conventional conversion processes of gas,299 oil, and coal, bio-
aluminum-rich zeolites, usually prepared in alkaline media mass transformation,301 and car exhaust treatment302 is
and in the absence of OSDAs, these charge-balancing ions are increasing rapidly.303
alkaline cations, generally Na, that can be easily replaced by As we have been learning from the previous sections,
other cations by simple ion-exchange procedures. The increas- besides being ecological and safe, zeolite materials combine a
ing concern on eutrophication issues led to an intensive search well-defined microporous structure, and pore sizes in the range
for replacing the phosphates as detergent builders, and zeolites of molecular dimensions, with a flexible chemical composition
emerged as particularly promising materials, not only due to and an outstanding thermal and hydrothermal stability.298 The
their ion-exchange capacity but also due to their safety and channels, channel intersections, or cages of the zeolite frame-
environmentally benign nature. The main function of a builder work, where the reaction will take place, can be considered as
is to soften the wash water by removing the components nanoreactors. Thus, the reaction will be affected not only by
responsible for water hardness, present as calcium and magne- the active site, but also by the shape, size, windows, and
sium compounds. Additionally, in the case of detergent pow- interconnections of pores or cages where the active site is
ders, builders can also absorb liquid components of the located. One of the first consequences of molecules diffusing
formulation (such as surfactants) in order to maintain dry, through the zeolite micropores is the so-called confinement
free-flowing powder characteristics.291 Thus, zeolites used in effect, due to electronic interactions of the guest molecule with
detergent are characterized by a high aluminum content (Si/Al the zeolite host when the size of the molecules approaches that
ratio of 1 or virtually 1), which in turn results in a maximum of the pores. Among other effects, these interactions result in
cation-exchange capacity. The zeolites available for detergents an increased reactivity of the confined reactant.298 The shape-
today are zeolite A, zeolite P, and zeolite X, with significantly selectivity effects are also directly related to the zeolite struc-
different crystalline structures. Depending on the pore size, the ture, and are key for some important commercial applications
zeolite will selectively remove Ca, Mg, or both. Zeolites A and of zeolites as heterogeneous catalysts. Indeed, the dimension
P, with small pores and windows (0.42 and 0.3 nm, respec- of the zeolite pores is responsible for the reactants and product
tively), are able to remove Ca, but are less suitable for Mg, shape selectivity, or mass transport discrimination among
Zeolites 125

reactants and products of different sizes due to a true molecular Introduction of rare earths (RE La, Ce) by ion exchange. In
sieve effect.304 Transition-state selectivity occurs when the this way, the zeolite was stabilized toward dealumination,
geometry of the pore stabilizes one transition state among and total acidity was reduced, improving the quality of the
several possible ones. An overview on shape selectivity applied products.
to petroleum and petrochemical applications has been given Ultrastabilization of zeolite Y, which consists of controlled
some years ago by Degnan.305 processes of dealumination of the zeolites framework with
The advantages of shape selectivity are lost when processing migration of the silicon atoms into defect sites and generation
bulkier reactants. This has directed research to possible routes of additional mesoporosity. These treatments increase the
for increasing accessibility to the active sites, and for reducing framework Si/Al content of the zeolite, stabilizing its structure
diffusional problems, which may be directly related to catalyst toward undesired (uncontrolled) dealumination during the
life. Some approaches are the synthesis of extra-large-pore catalyst regeneration process that occurs at high temperatures
zeolites, which has already been discussed in Section 5.05.5.3, and in the presence of steam. Accessibility of the reactant
the synthesis of nanocrystalline zeolites, zeolite delamination molecules to the active sites is also increased, because of the
(Section 5.05.5.6), and postsynthesis modification of zeolites mesopores generated in the zeolite crystallites.
for generation of additional mesoporosity.306310 Combination of the former by incorporation of RE into the
ultrastabilized Y (USY) zeolite.
5.05.6.3.1 Reactions catalyzed by acid and basic sites Removal of RE: because of the present high cost of RE, catalyst
Brnsted acid sites are generated on the surfaces of zeolites manufacturers are searching for new ways to improve stability
when Si4 is isomorphically replaced by a trivalent metal cat- avoiding the use of RE or using them in smaller amounts.
ion such as Al3. This substitution creates a negative charge in
Many attempts have been performed for replacing zeolite Y
the lattice that can be compensated by a proton. From a struc-
as main active component of the FCC catalyst by other new
tural point of view, the Brnsted acid site in a zeolite can be
zeolites, especially by others with larger pores, such as ZSM-
seen as a resonance hybrid of structures I and II (Figure 22)
20,314,315 Beta,316 ITQ-21,136,317 or ITQ-33.318 However, zeo-
where structure I is a fully bridged oxygen with a weakly
lite cost is too high compared with Y zeolite and differences in
bonded proton and structure II is a silanol group with a weak
the catalytic performance do not compensate for the extra
Lewis acid interaction of the hydroxyl oxygen with an Al.
manufacturing cost.
Some of the most important commercial processes, such as
Besides improving zeolite Y, other zeolites have been incor-
FCC, hydrocracking, aromatic alkylation, isomerization of short-
porated as specific additives into the final formulation. This is the
chain alkanes and C8 alkylaromatics, or disproportionation of
case of medium-pore zeolite ZSM-5, which selectively cracks
toluene, among others, are based on acid zeolite catalysts.303 The
olefins and some alkanes, belonging to the gasoline fraction,
particular case of the FCC application, which converts heavy
into light olefins of the LPG range. Although the total yield to
fractions containing bulky hydrocarbons into lighter com-
gasoline is reduced in this way, the removal of the linear olefins
pounds within the ranges of diesel, gasoline, or liquefied petro-
and some alkanes, while concentrating the aromatics, improves
leum gases (LPGs, mainly propylene and butenes), represents a
the octane of the gasoline fraction while increasing propylene
good example of the constant evolution of a zeolite-based cata-
yield. Other medium-pore zeolites studied as FCC additives are
lyst with the aim of adapting it to variation of the process
MCM-22,319 ITQ-13,137 IM-5,320 and TNU-9.321 Large-pore
specification.282,311,312 In the early 1960s, zeolite Y, just patented
BETA316,322 and ITQ-7323 have also been proposed for increasing
by Union Carbide,313 substituted amorphous silicaalumina as
mainly the selectivity to butenes, isobutane or isobutene, and
the active component of catalytic cracking catalysts, and nowa-
amylenes.
days it is still being employed. The introduction of zeolite Y as a
The use of acid zeolites is not limited to refining and pet-
component in FCC catalysts was an important breakthrough
rochemistry; in the last decades, an important effort has been
concerning the evolution of this process, as it was more active
made to introduce these heterogeneous acid materials in the
and more selective to gasoline than its predecessor. However, this
production of chemicals and fine chemicals. For more infor-
3D large-pore zeolite was originally synthesized with Si/Al con-
mation on the subject, the reader is directed to several recent
tents as low as 3 and, when in the acid form (HY), it presents a
revisions.303,324,325
high acid site density, which results in low-quality products, low
Basic sites may also be generated within the pores of
hydrothermal stability, and fast catalyst deactivation. This led
zeolites by modifying the nature of extra-framework cations.
research to improvement of stability and selectivity of Y zeolite.
Thus, alkaline-exchanged zeolites present (weak) basicity and
To do that, a series of modifications were introduced with time,
are able to abstract protons in organic molecules with pKa of
which are summarized below:
10.7. The basicity of the framework oxygens may be increased
H H by partial substitution of Si by Ge.326 In this way, it will be
possible to take advantage of zeolite properties, also in base
O O catalysis. The basic sites in zeolites are of Lewis type and
Si Al Si Al+ correspond to framework oxygens, with the basicity of a
given oxygen being related to the density of negative charge.
Concerning heterogeneous basic process, they account for only
I II 8% of the total industrial processes catalyzed by bases and, as
Figure 22 Brnsted acid site in a zeolite seen as a resonance hybrid far as we know, none of them is performed with basic zeolite
of structures I and II. catalysts.327,328 An important hurdle for the industrial
126 Zeolites

application of basic zeolites relies on the fact that the currently zeolite,335 although other structures have also been claimed
used catalysts have to compete with the inexpensive NaOH and such as ZSM-11336 or ZSM-12,337 among others. However,
KOH. Their low cost and the easy processing of the residues they all share an important drawback concerning commercial
formed reduce the possibility of zeolite application to cases application of zeolite-based SCR catalysts, their reduced long-
where special-selectivity effects will be needed. term hydrothermal stability.338340 This fact has directed
researchers to the use of more stable small-pore zeolites (8R),
5.05.6.3.2 Redox reactions such as SSZ-13 and SAPO-34. In these cases, Co is the preferred
Several liquid-phase oxidation processes are catalyzed by solu- metal when NH3 is used as the reducing agent. Avoiding
ble oxometallic compounds. Their substitution by zeolite- agglomeration of the metal during the catalyst use is a key
based oxidation catalyst presents several advantages, beyond. objective in this type of catalysts. More information on SCR
the benefits of working with a solid catalyst. The zeolite struc- with zeolites can be found in recent reviews.302,303,341
ture contributes with steric and confinement effects, and the
incorporation of the desired metal atom in the framework (Ti, 5.05.6.3.3 Zeolite-based multifunctional catalysts
Fe, and Sn) results in well-dispersed active sites, generally It is possible to combine the intrinsic active functions of
stable toward leaching. Moreover, their tunable adsorption zeolite-based catalysts, for example, Brnsted acidity, with
properties allow varying the hydrophobicityhydrophilicity other catalytic functions to prepare bifunctional catalysts.
of the zeolite, enabling discrimination among reactants with For instance, the incorporation of metals such as Ni, Pd, or
different polarities, which is a very useful tool when oxidizing Pt on acid zeolites introduces an additional hydrogenation
organic hydrocarbons in the presence of aqueous H2O2 as the dehydrogenation function to the acidity of the zeolite that
oxidation agent.326 allows preparing bifunctional acid/hydrogenatingdehydro-
Titanium-silicalite (TS-1, developed by Eni S.p.A.166) is, at genating catalysts useful for a series of processes such as
present, the most employed zeolite-based oxidation short-chain alkane isomerization or hydrogenation and ring
catalyst.329 This Al-free MFI zeolite, which has the titanium opening of polyaromatic compounds. Metal sulfides of groups
atoms in tetrahedral framework positions, is commercially VIIIB (Mo, W) and VIB (Co, Ni) on acid USY zeolite are
used for olefin epoxidation, hydroxylation of phenols and extensively applied in commercial hydrocracking operation.
ammoximation of ketones, or oxidation of sulfur compounds These catalysts, besides reducing the content of sulfur and
and ethers, using hydrogen peroxide as the oxidant. More nitrogen of the feed processed by the metal sulfides, convert
details and additional examples of zeolite-based redox pro- the original heavy hydrocarbons into higher-value compounds
cesses can be found in303 and in a recent review by Tatsumi.330 within the diesel or gasoline fractions. As we saw in the former
Ti-containing large-pore zeolites have also been described as section, it is possible to tune the activity of zeolite Y by con-
oxidation catalysts for conversion of bulkier molecules that trolled ultrastabilization. In this way, the higher the framework
cannot diffuse through the medium pores of TS-1. Some exam- Si/Al ratio, the higher the selectivity to diesel. More details on
ples are Ti-Beta,167,331 Ti-ZSM-12,332 Ti-ITQ-7,333 and Ti-MCM- the processes using multifunctional zeolite-based catalysts can
22.168,334 Table 8 shows, in the case of Ti-Beta, the importance be found elsewhere.303,326,342
of zeolite polarity for oxidation processes involving H2O2.
Selective redox catalyst can also be obtained by introducing
metals in extra-framework positions. This is the case of copper 5.05.7 Conclusion
(also cobalt or iron)-containing zeolites used for selective cat-
alytic reduction (SCR) of nitrogen oxides present in emissions In the previous sections, we have summarized different aspects
from stationary (thermal power plants) and mobile (vehicle of zeolite chemistry that involve from synthesis to characteri-
emissions) sources. Cu-ZSM-5 has been the most described zation and final applications.
Although many zeolite structures and compositions have
Table 8 Influence of Al content and zeolite polarity on activity and been prepared, the possibility to synthesize tailor-made zeo-
selectivity of Ti-Beta for epoxidation of 1-hexene with H2O2 using lites still remains a challenge, not only from the point of view
methanol as solvent of their porous structure, but also considering the distribution
and location of their active sites. The hydrothermal stability of
Zeolite Chemical TOF (mol/ Epoxide large- and extra-large-pore zeolites is also a key factor, espe-
characteristics composition mol Ti h) selectivity (%) cially regarding their potential commercial application in fields
Si/Al TiO2 such as catalytic cracking or hydrocracking. The field with the
ratio (wt%) largest expansion, and also with the largest environmental and
economical impact, is the use of zeolites as heterogeneous
Framework 300 4.7 20.8 25.9 catalysts. In this sense, all zeolite structures, that is, small,
Al defects medium, large, and extra-large zeolites, can offer interesting
No Al but defects 1 2.5 28.6 75.4 opportunities. For instance, small-pore zeolites, besides their
present potential applications for CO2, N2, and CH4 separation, are
No Al, no defects 1 2.5 32.2 96.4
promising materials for NOx reduction in car exhaust.
(F synthesis)
Medium-pore zeolites are useful in many catalytic processes
Adapted from Camblor, M. A.; Corma, A.; Lightfoot, P.; Villaescusa, L. A.; Wright, P. A. in the fields of oil refining, petrochemistry, and chemicals and
Angew. Chem. Int. Ed. Engl. 1997, 36, 26592661, with permission of John Wiley fine chemicals. Small variations in pore dimensions can still
and Sons. improve those processes. Nevertheless, any new structure should
Zeolites 127

be stable enough and with a cost low enough to be competitive. 29. Paillaud, J. L.; Harbuzaru, B.; Patarin, J.; Bats, N. Science 2004, 304, 990.
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Commun. 2004, 13561357.
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31. Corma, A.; Rey, F.; Valencia, S.; Jorda, J. L.; Rius, J. Nat. Mater. 2003, 2,
also consider zeolites with a hierarchical system of pores (med- 493497.
ium  large, medium  extra-large, large  extra-large) that can 32. Dorset, D. L.; Weston, S. C.; Dhingra, S. S. J. Phys. Chem. B 2006, 110(5),
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single or double layers have already demonstrated their possi- 33. Moliner, M.; Gonzalez, J.; Portilla, M. T.; Willhammar, T.; Rey, F.; Llopis, F. J.;
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even template-free, will further boost the use of these lamellar 35. Corma, A.; Diaz-Cabanas, M. J.; Jiang, J.; Afeworki, M.; Dorset, D. L.;
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Ed. 2010, 49, 4986.
37. Jiang, J.; Jorda, J. L.; Yu, J.; Baumes, L. A.; Mugnaioli, E.; Diaz-Cabanas, M. J.;
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38. Lohse, U.; Altrichter, B.; Fricke, R.; Pilz, W.; Schreier, E.; Garkisch, C.; Jancke, K.
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The authors acknowledge financial support by Consolider-Ingenio
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Politecnica de Valencia: Valencia, 2011; pp 6790. http://www.zeolites.eu/ The European Zeolites Producers Association (EUZEPA).
5.10 Zeolite Nanoparticles
S Mintova, Universite de Caen, Caen, France
E-P Ng, Universiti Sains Malaysia, Penang, Malaysia
2013 Elsevier Ltd. All rights reserved.

5.10.1 Introduction 286


5.10.2 Syntheses of Zeolite Nanoparticles 286
5.10.2.1 Precursor Suspensions 286
5.10.2.1.1 Templated synthesis approach 286
5.10.2.1.2 Template-free synthesis approach 289
5.10.2.1.3 Seed-induced synthesis 290
5.10.2.1.4 Multistep synthesis approach 291
5.10.2.1.5 Ionothermal synthesis 291
5.10.2.2 Types of Heating 292
5.10.2.2.1 Microwave-assisted synthesis 292
5.10.2.2.2 Microchannel-assisted synthesis 293
5.10.2.3 Confined Space Synthesis 293
5.10.2.3.1 Reverse microemulsion synthesis 294
5.10.2.4 Other Methods 295
5.10.2.4.1 Direct-conversion synthesis approach 295
5.10.2.4.2 Centrifugation-assisted grinding 295
5.10.2.4.3 Laser-induced fragmentation method 295
5.10.2.5 Separation of Zeolite Nanocrystals 296
5.10.3 Applications of Zeolite Nanoparticles 297
5.10.3.1 Zeolite Membranes 297
5.10.3.2 Optical and Other Devices 297
5.10.3.3 Biological and Medical Applications 299
5.10.4 Conclusion 300
Acknowledgment 300
References 301

Abbreviations MEL Mobil number eleven


C Degree Celsius MnAlPO-5 Manganoaluminophosphate number five
AEI Aluminophosphate number eighteen MOR Mordenite
AFI Aluminophosphate number five MTW Mobil twelve
AlPO-5 Aluminophosphate number five nm Nanometer
AlPO-18 Aluminophosphate number eighteen NMR Nuclear magnetic resonance
BEA Beta OFF Offretite
CHA Chabazite RCF Relative centrifugal force
CTAB Cetyltrimethylammonium bromide rpm Rotation per minute
DLS Dynamic light scattering SAPO-5 Silicoaluminophosphate number five
EMT Elf Mulhouse two SAPO-34 Silicoaluminophosphate number thirty four
FAU Faujasite SDA Structure-directing agent
GIS Gismondine SOD Sodalite
HRTEM High-resolution transmission electron TEOS Tetraethyl orthosilicate
microscopy TS-1 Titanosilicate number one
IL Ionic liquid wt.% Weight percent
IR Infrared XRD X-ray diffraction
LTA Linde type A ZSM-5 Zeolite socony material number five
MFI Mobil number five

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00512-X 285


286 Zeolite Nanoparticles

conditions directing the crystal size, that is, the nutrient pool
5.10.1 Introduction
is limited, and thus after the exhausting a building component
the growth process would stop. Hence, the formation of zeolite
Nanoscale science and engineering provide unique under-
nanocrystals requires conditions that favor the nucleation over
standing and control of matter and mostly on a fundamental
crystal growth.
level. In particular, the nanosized particles have been fascinat-
The main approaches applied for the synthesis of nanosized
ing the world of science due to their unique properties and use
molecular sieves are (1) synthesis from clear precursor suspen-
in diverse fields including catalysis, photography, photonics,
sions in the presence of organic template, (2) low-temperature
electronics, labeling, imaging, sensing, etc.13 Inorganic nano-
syntheses from highly alkaline organic-template-free hydro-
particles, in particular zeolite materials, are the focus of many
gels, and (3) other methods including ionothermal, seed-
researchers due to their diverse framework-type structures con-
induced, confined space synthesis, etc.
taining one-, two-, or three-dimensional channel systems
In order to prepare zeolite nanocrystals, the type of the
(pores) whose dimension is on the order of the molecular
precursor suspensions (Section 5.10.2.1), type of heating
size.4 Hence, these materials with nanosized dimensions have
(Section 5.10.2.2), confined space effect (Section 5.10.2.3),
been considered in wide-ranging applications such as photon-
and other physicochemical parameters (Section 5.10.2.4) have
ics, sensors, electronic and optical detection systems, therapeu-
to be considered. Once the zeolite nanoparticles are prepared
tics, diagnostics, photovoltaics, and catalysis.
with desired size, structure, and morphology, the emphasis is on
In addition to the conventional zeolites, their nanosized
their stabilization in colloidal suspensions, to prevent further
counterparts with a size in the range of 51000 nm have
agglomeration and coalescence (Section 5.10.2.5).
attracted considerable attention during the last two de-
cades.533 Although the chemical composition and the
framework-type structure of zeolites are important, even 5.10.2.1 Precursor Suspensions
more vital are the size and shape of the nanoparticles which
5.10.2.1.1 Templated synthesis approach
determine their surface/colloidal properties. Different mor-
The templated synthesis approach is considered as the most
phologies and sizes of the zeolite nanocrystals can result
common method for preparation of zeolite nanocrystals. The
from fine-tuning of the synthesis parameters such as initial
zeolite nanocrystals are synthesized via hydrothermal treat-
gel composition, type of precursor materials, heating time
ment of clear aqueous suspensions at moderate temperatures
and type, and temperature of preparation and postsynthesis
(30120  C). Clear precursor suspensions have been used to
treatment in order to alter the nucleation and crystal growth
synthesize several nanocrystalline materials with faujasite
processes.2024 The reduction in particle size from micrometers
(FAU)-, Mobil number five (MFI)-, Mobil number eleven
to the nanometer scale leads to substantial changes in their
(MEL)-, sodalite (SOD)-, gismondine (GIS)-, Linde type A
properties and thus different performances even in traditional
(LTA)-, Beta (BEA)-, aluminophosphate number eighteen
applications are expected. Therefore, the reduction in the size
(AEI)-, and chabazite (CHA)-type framework structures.524
of zeolite crystals to the range of some unit cells is expected to
Organic templates (or structure-directing agents, SDAs) in
provide materials with completely new properties. Moreover,
most of these syntheses play the structure-directing role and
the significance of these nanosized materials is mainly related
provide the high alkalinity and high super-saturation level
with the emerging area of applications that goes far beyond
which is needed for crystallization of nanocrystals. The organic
traditional separation and catalytic processes. The possibility to
templates with different size, shape, and hydrophilicity influ-
obtain stable colloidal suspensions of microporous particles
ence the position of tetrahedrally coordinated Al and Si atoms in
capable of processing on different surfaces by rapid techniques
the zeolite framework, and lead to the formation of crystals with
is also of great importance for their advanced applications.
various type structures. On the other hand, several amines can
The development of versatile methods for the preparation
direct the synthesis of the same structure, while one type organic
of zeolite nanocrystals with defined structure, size, stability,
amine can also template many different structures. For example,
and morphology has attracted significant attention during the
tetraethylammonium cations (TEA) can template nanosized
last two decades. Some of the recent developments in the
zeolites such as BEA, ZSM-5 (MFI), AlPO-5 (AFI), SAPO-5
synthesis, characterization, and application of zeolite nano-
(AFI), AlPO-18 (AEI), and SAPO-34 (CHA).
crystals have been summarized in the review papers.57,2527
The organic templates mostly used for preparation of zeo-
This chapter aims to give a vivid look on the use of various
lite nanocrystals are summarized in Table 1. In addition to the
techniques for synthesis of zeolite nanocrystals with controlled
mostly used tetraalkylammonium (TAA) cations, some amines
size, stability, morphology, and possibility for increased crys-
are also used as co-templates or SDAs.
talline yield and scale-up processes. The most recent applica-
In general, within a given range of molecular compositions,
tions of the zeolite nanocrystals different from conventional
an increase of the SDA induces a rather narrow particle-size
zeolites are presented.
distribution of smaller crystals by hindering the agglomeration
of the precursor and crystalline particles. However, alkali cat-
ions used as counterbalancing ions for the crystalline structure
5.10.2 Syntheses of Zeolite Nanoparticles cannot be used that liberally as their influence in the crystalline
phase obtained is far greater due to the different interactions
The zeolite syntheses are performed in closed reacting systems, during the early stages of crystallization.20 Normally, the large
where the high super-saturation leads to spontaneous nucle- amount of organic templates is used not only to control the
ation and controlled crystallization process. Upon such crystal size but also to obtain stable crystalline suspensions.
Zeolite Nanoparticles 287

Table 1 Organic templates used for the preparation of nanosized Table 2 Synthesis of silicalite-1 nanocrystals
zeolites
Zeolite T ( C) Time (h) Crystal size (nm)
Templates Crystalline phase
Silicalite-1a 60 240 20
Tetramethyl ammonium, TMA LTA, FAU, SOD, GIS, OFF 60 288 25
Tetraethyl ammonium, TEA AEI, AFI, CHA, BEA 60 360 40
Tetrapropyl ammonium, TPA MFI, AFI 70 240 58
Tetrabutyl ammonium, TBA AFI, MEL 80 96 80
Isopropyl amine, i-Pr2NH AEL
a
1-Ethyl-2,3-dimethylimidazolium, edmim AFI Precursor suspension: 9 TPAOH:0.16 NaOH:25 Si:495 H2O:100 EtOH.
4,40 -Trimethylenebis(N-methyl,N- BEA
benzylpiperidinium), TMP2 the syntheses of zeolite crystals using the three heating systems
is shown in Figure 1. Generally, microwave irradiation pro-
The as-prepared precursor suspensions with excess of organic vides the fastest crystallization rate and the smallest crystal size
templates are treated under mild conditions (syntheses temper- in comparison to those prepared using reflux and conventional
ature in most of the cases do not exceed 120  C) so that the heating. On the other hand, the synthesis through microwave
nucleation occurs more readily than crystal growth.9,11,20,2932 irradiation, reflux, and hydrothermal treatment under opti-
The high super-saturation is also important to provide concen- mized conditions renders particles with desired morphologies,
trated precursor mixtures containing soluble species as depoly- high purity, and colloidal stability. An example of how the size
merized and reactive as possible. This is generally accomplished of zeolites can be changed by replacing the slow conventional
through lowering the synthesis temperature that favors nucle- heating with fast and short heating under microwave irradiation
ation over crystal growth. On the other hand, these conditions is shown in Figure 1. Zeolite nanocrystals with spheroidal,
result in slow nucleation and crystal growth and, thus, a square, plate, orthorhombic crystals, and spheres can be synthe-
prolonged synthesis time and reduced crystalline yields are ob- sized via optimizing the crystallization conditions.
served in most of the syntheses carried out in highly super- Precursors such as alkoxysilanes and metal alcoholates pro-
saturated precursor suspensions. vide reactants in molecular form which favor the synthesis of
Besides, the hydrothermal process in clear precursor sus- microporous materials. The uses of different sources of reac-
pensions can be systematically modified in order to have more tants (silica, alumina, and phosphate) play a significant role in
control over the size of the nanocrystals by changing the reac- the nucleation and crystallization processes, and therefore they
tion parameters such as template concentration/type, temper- influence the growth and morphology of the final material
ature, aging, heating time, and source of reactants (silica, (Figure 2). The silica source can influence different aspects of
alumina, or phosphate). The ratio between the organic tem- zeolite crystallization and it leads to changes in the properties
plates and inorganic reactants allows additional control of of the final product. Some of the important parameters de-
crystalline size; that is, the high ratio results in the formation scribing the process of zeolite crystallization such as the nucle-
of more nuclei that subsequently result in the formation of ation and crystallization rates depend on the dissolution of the
zeolite nanocrystals.33 Besides, the choice of template also silica precursors. The fragile silicate intermediates released dur-
strongly influences the size of crystals. For instance, in the ing the process of the silica source dissolution play an impor-
synthesis of AlPO-n materials, amines usually produce tant role in the zeolite formation as well. Besides the effects on
micrometer-sized crystals, whereas quaternary ammonium the formation of a particular zeolite, the silica source can
salts lead to the formation of AlPO-n nanocrystals.5,34,35 influence the particle size and shape of the crystals.3638 The
Synthesis of zeolite nanocrystals is generally accomplished impurities introduced by the silica in the starting system can
through lowering the synthesis temperature and prolonging also affect the properties of the zeolite. The substitution of
the synthesis time. An example of how the synthesis tempera- tetraethyl orthosilicate (TEOS) by colloidal silica in the synthe-
ture and treatment time affect the crystallite size of silicalite-1 is sis of nanosized silicalite-1 was found to prolong the duration
given Table 2. As can be seen, the size of the crystals increased of the nucleation period.21 The nucleation rate is faster for
from 20 to 40 nm by systematically increasing the synthesis silicalite-1 when TEOS is used as a silica source compared to
time at a constant synthesis temperature (60  C). On the other amorphous silica (colloidal or fume silica). Depending on the
hand, the crystal size increased more significantly at higher silica source employed, the size of the silicalite-1 nanocrystals
temperatures (7080  C), that is, from 20 to 80 nm.6 increases in the following order TEOS (15 nm) ! Cab-O-Sil
Furthermore, aging under ambient condition has a pro- (25 nm) ! Ludox LS 30 (50 nm).
nounced effect on the subsequent crystallization process. Dur- Several microporous materials have been prepared in the
ing aging, structural rearrangement in the precursor suspensions form of colloidal suspensions with narrow particle-size
occurs, which leads to the formation of zeolite nuclei. As a distribution.39,40 The synthesis of zeolite crystals with equal
result, the crystal size, induction period, and crystallization particle radius requires a homogeneous distribution of the
time decrease upon lengthening of the aging process. viable nuclei in the system. Therefore, the homogeneity of
Another parameter that plays a significant role in the syn- the starting system and simultaneity of the events leading to
theses of zeolite nanoparticles is the type of heating applied to the formation of precursor gel particles and their transforma-
the clear precursor suspensions. The synthesis of zeolite nano- tion into crystalline zeolitic material is of primary importance.
crystals can be performed in conventional air-driven ovens, In order to obtain such homogeneous starting systems, abun-
through reflux, and in microwave ovens. The general trend in dant amounts of TAA hydroxides and water are employed. On
288 Zeolite Nanoparticles

Conventional heating

Hydrothermal

Size (nm)
Magn 50 m
Reflux 301x lar417

Beta zeolite
Microwave heating
Microwave

Time

Min Days

Reflux heating

Figure 1 Trends in the change of zeolite dimension and morphology using different methods of heating (microwave, reflux, and conventional heating).

(a) (b) (c)

Figure 2 SEM micrographs of silicalite-1 nanocrystals synthesized using (a) TEOS, (b) Ludox LS-30, and (c) Cab-O-Sil as silica source.
Scale bar: 500 nm. From Fig. 6 in Mintova, S.; V. Valtchev, V. Micropor. Mesopor. Mater. 2002, 55, 171.

parameters used for characterization of zeolite nanocrystals


are diameter, colloidal stability, crystallinity, porosity, surface
Intensity (a.u.)

100 nm
chemistry, etc. Very often, the standard techniques used for
characterization of inorganic crystalline materials cannot pro-
vide conclusive information on the crystallization process of
5 10 15 20 25 30 35
zeolite nanocrystals. Therefore, the primary particles (diameter
2 (degree) smaller than 10 nm), their aggregation, and further transfor-
mation into zeolite crystallites in most cases can be character-
ized by complementary techniques such as spectroscopy
Size (nm)
(infrared (IR), Raman, and nuclear magnetic resonance
Figure 3 Characterization of LTL zeolite nanocrystals with XRD, (NMR)), small-angle x-ray diffraction (XRD), high-resolution
HRTEM, and DLS. Modified from Fig. 2c in Wong, J. -T.; Ng, E.-P.; Adam, transmission electron microscopy (HRTEM), and dynamic
F. J. Am. Cer. Soc. 2012, 95, 805808. light scattering (DLS).524,2933 In Figure 3, DLS, HRTEM,
and XRD data for Linde Type L (LTL)-type zeolite nanocrystals
the other hand, the content of alkaline cations is very limited. are shown.
All these factors together with the careful choice of the reac- The templating concept for preparation of zeolite nanocrys-
tants allow the stabilization of clear starting mixtures where tals is further developed for other organic additives based on
only discrete gel particles are present.38,41,42 metal complexes, which allow to form the zeolite and at the
Once the zeolite crystals are prepared with the desired size same time to introduce desired metals with possible applica-
and shape, the emphasis is on isolating a nonagglomerated tions in catalysis.43,44 Metalamine complexes [M(NH3)4]2
form of the particles and also on their characterization mainly are used as templates for zeolite nanocrystals as they carry a
in liquid form as well as nanosized powder. Common high positive charge density and interact with the anionic
Zeolite Nanoparticles 289

silicate species. Besides, they have different shapes (square, Typically, the synthesis of zeolite nanocrystals in template-
planar, or linear), which are not common for classic quater- free suspensions is performed at a relatively low temperature
nary ammonium templates. The use of metal complexes was (<100  C).31,4552 After completion of the crystallization reac-
recently exemplified in the preparation of Edingtonite (EDI)- tion, the nanocrystals with diverse particle-size distribution
type zeolite nanocrystals using [M(NH3)4]2, where M is Cu, and high yield (>80%) are obtained. A substantial reduction
Pd, Pt. It is observed that the square-planar Pd and Pt amine in the synthesis time combined with full conversion of the
complexes having the same geometry reinforce their role as initial amorphous system into zeolite nanomaterial under
templates and also co-template the formation of EDI- and low temperature has been developed for several zeolite struc-
FAU-type zeolites.43 The Pd and Pt complexes also lead to a tures including LTL, FAU, EMT, SOD, MFI, and LTA
fast nucleation in the precursor aluminosilicate suspensions, (Figure 4).31,4552
resulting in an exceptionally small crystalline particle with size Various silica sources with different specific surface areas,
below 20 nm. The copperamine complexes act as templates at impurities, and abilities to dissolve in alkaline mixtures are
temperatures lower than 100  C, thus avoiding the decompo- employed. The vigorous mixing of the alkaline silicate and
sition of thermally unstable complexes. aluminate solutions produced a precursor gel where all com-
In summary, the templated synthesis approach offers sev- ponents are expected to be homogeneously distributed. Usu-
eral advantages, which include the (1) possibility to control ally the lowest possible temperature for a particular zeolite is
overall particle size, (2) colloidal stability, (3) morphology, employed in order to favor the nucleation over the growth and
and (4) surface reactivity. Nevertheless, this approach is not thus smaller crystals to be obtained. This example illustrates
easily scalable due to the use of a large amount of expensive the utility of the clear solutions in the investigation of different
and in some cases toxic organic templates. Besides, the crystal- populations of precursor particles involved in the crystalliza-
line yield from the templated clear precursor suspensions is tion process. Contrary to the conventional gel systems, where a
usually very low (<10%). large diversity of (alumino) silicates species is usually present,
the initially clear solutions contain a limited number of well-
defined discrete amorphous precursor particles.
5.10.2.1.2 Template-free synthesis approach
The T (Si, Al) elements are introduced in the reaction mix-
The synthesis of zeolite nanocrystals from template-free pre-
ture as easily dissolvable sources. Most often, amorphous hy-
cursor suspensions is highly desired since it opens an alterna-
droxides, hydrous oxides, or related solids are employed. These
tive route for preparation of nanosized materials. This
solids may be introduced in different physical states, for in-
approach, however, could be applied only in the synthesis of
stance, precipitated gels, ground glasses, volcanic ashes, colloi-
low-silica zeolites crystallizing from highly reactive precursor
dal suspensions, or fumed silicas. Primary reactants are also
gels without employing organic SDAs.
used to prepare such solids. Among them, the ones most often
In the template-free synthesis, the alkali metal cations such
used are alkaline silicate solutions, halides, silicon fluoro com-
as Na and K act as SDAs. In these precursor suspensions, the
plexes or alkoxides, aluminum salts, or aluminate solutions.
type of cations strongly affects the nucleation and crystalliza-
The silica content in the zeolite framework determines the
tion process. For example, a potassium aluminosilicate zeolite
basic characteristics of the zeolite, namely, thermal stability,
(zeolite L) is formed when K is used in abundant amount,
hydrophilichydrophobic properties, amount and distribution
while the high concentration of Na provokes the formation of
of the active sites, ion-exchange properties, etc. Pure siliceous
zeolite Y.

(a) (b) (c)

(d) (e) (f)

Figure 4 HRTEM images of low-silica zeolite nanocrystals prepared without organic templates (a) LTA, (b) FAU, (c) LTL, (d) EMT, (e) MFI, and (f) SOD.
Scale bar: 100 nm. (c) From Hu, Y.; Liu, C.; Zhang, Y.; Ren, N.; Tang, Y. Micropor. Mesopor. Mater. 2009, 119, 306314.
290 Zeolite Nanoparticles

zeolitic materials have a neutral framework. Isomorphous sub- 5.10.2.1.3 Seed-induced synthesis
stitution of Si4 with Al3 introduces a negative charge in the The use of preformed zeolite seeds as nucleation centers in the
zeolite framework, which is compensated by the cations located synthesis has a long history.54,55 Ideally, the advantage of this
in the channels and voids of the structure. The level of this method is that the nucleation of the desired phase is stimulated
substitution (the Si/Al ratio) determines the density of the active and the growth process results in nanosized zeolites with a
sites and the ion-exchange capacity of the particular zeolite. narrow particle size and desired morphology. This method is
Numerous ways for reducing the mean particle size of used to suppress the formation of undesired phases and enable
zeolite with LTA-type structure, keeping the economic impera- the intergrowth of different crystalline phases.56,57 The main
tives in mind, have been presented.53 A study of the effect of importance of this approach is the complete elimination of
type of heating, postsynthesis treatment, and ultrasonication organic templates with calcined or noncalcined seed crystals
on the size reduction in LTA crystals has been explored. It was and the formation of zeolite nanoparticles with high yields.
found that the application of ultrasonication did not lead to a Successful preparation of MFI and BEA nanoparticles using
decrease in particle size, while the crystal morphology has seeding method has been reported by several groups.48,5860 In
changed only. However, the microwave radiation is leading all cases, zeolite seeds (0.110 wt%) were used as nuclei for
to a narrow particle-size distribution of the zeolite with smaller further crystal growth. For example, Al-rich zeolite BEA with Si/
mean diameter. It is apparent that the rate of gel dissolution, Al ratio as low as 3.9 is synthesized starting from the precursor
the distribution of the germ nuclei, and the crystallization time suspension without organic SDA, but in the presence of zeolite
play a significant role in determining the particle-size distribu- seeds. In some cases, the zeolite seeds were partially dissolved
tion and size of the crystals. Agitation promotes the formation and the amorphous entities nucleate and grow with the help of
of larger crystals, although the type of agitation, namely, stir- these preformed seeds. The product yields are above 80% and
ring versus ultrasonication leads to completely different mor- the resulting nanocrystals do not require calcination to open
phologies. Aging leads to a substantial decrease in the spread of the zeolite porosity, and, thus, the aggregation between zeolite
particle size, which can be seen as a consequence of the relatively particles is avoided during the postsynthesis treatment. Be-
low energy of nucleation. The template-free approach is opti- sides, the Mobil Twelve (MTW)61 and Mordenite (MOR)62
mized to obtain nanosized LTA-type crystals.20 The high alka- nanocrystals have also been made at moderate temperature
linity (high Na2O and/or low H2O) of the precursor suspension (160180  C) using the seed-induced approach.
is able to reduce the crystallization time from 2 weeks to 3 days. In some cases, the zeolite nanocrystals synthesized by seed-
Another zeolite, NaX, with controlled particle size from 20 to ing of an organic-template-free initial gel are aggregated in
800 nm at 60  C, is synthesized from template-free precursor comparison to the particles synthesized from clear suspension
suspensions.45 It is shown that the silica source and the hydro- rich in organic templates. The high aggregation level is most
thermal conditions including crystallization temperature and probably due to the nanoseeds, which are polycrystalline ag-
agitation govern the crystallization rate of the zeolite nanocrys- gregates built of much smaller crystallites. Secondary growth of
tals. Additionally, the crystallization temperature has a pro- closely situated nanocrystallites leads to the formation of com-
nounced effect on the ultimate zeolite crystal size. Highly plex aggregates larger in size in respect to the seeding particles
crystalline zeolites A and X were obtained within 3 and (Figure 5). Consequently, a part of the product does not be-
21 days, respectively.46,52 Both zeolites have nanosized particles; have as colloidal matter, although the size of the individual
however, the morphological appearance differs substantially. crystals is in the nanometric range.
Single zeolite A crystals (80250 nm) were obtained, whereas Besides, functionalization of the zeolite seeds to obtain
zeolite X crystallized in the form of spherical aggregates zeolite nanocrystals with enhanced surface area and porosity
(200300 nm) built of very small 2040 nm crystallites. The has been developed.63,64 This method is based on perturbing
relatively rapid transformation of the amorphous aluminosili-
cate species into zeolite under room temperature conditions was
achieved by a fine-tuning of all parameters affecting the crystal- (a)
lization kinetics. It is also found that the postsynthesis ultrasonic
treatment has disintegrated the loosely attached particles and Single seed Growth of
500 nm
growth aggregrate
provided a product with a relatively narrower particle-size dis- 20 nm
(b)
tribution. The fraction of the silica converted into zeolite nano- (c) (d)
crystals of A and X was 75% and 83%, respectively.
In conclusion, the synthesis of zeolites from organic-
template-free precursors is an alternative approach for prepa-
ration of nanosized crystals. This method is environment
friendly since the synthesis does not employ any harmful
organic templates. Moreover, the absence of organic template
100 nm
implies that no high-temperature calcination step is required 200 nm

for opening up the pore system for the intended applications,


Figure 5 SEM micrograph of (a) MFI-type nanocrystals used for
and thus this method is considered beneficial for both the seeding of initial gels, (b) a sketch of a seed aggregate, and (c, d) the
environment and the scaling-up through reducing the produc- result of the secondary growth of a monocrystalline particle and a
tion cost and reducing the use of harmful chemicals. However, polycrystalline aggregate exemplified by TEM images, respectively.
stable colloidal suspensions of these nanocrystals can be Modified from Majano, G.; Darwiche, A.; Mintova, S.; Valtchev, V. Ind. &
prepared under additional treatment. Engineer. Chem. Res. 2009, 48, 7084.
Zeolite Nanoparticles 291

the growth of the zeolite crystals by functionalization with the precursor suspension is discarded after several cycles when
hydrophobic organosilane group in order to hinder and pre- the silica and alumina nutrients are insufficient in the precur-
vent their further agglomeration, according to the following sor suspensions for further syntheses.
steps: (1) formation of the zeolite nuclei in synthesis gel during It is very important to note that the zeolite nanocrystals
the precrystallization step, (2) functionalization of the zeolite prepared from several synthesis cycles have the same proper-
seeds by reaction with organosilanes, which form a protective ties, that is, chemical composition, colloidal stability, particle
organic barrier against aggregation, and (3) crystallization to size, morphology, and porosity.
complete the zeolitization of the functionalized seeds. In ad- This approach is also considered environmentally benign
dition, the organosilane can also influence the stability of tetra- since the nonreacted chemicals are reused and thus the ap-
hedrally coordinated Al species during the nucleation process, proach is considered beneficial for both the environment and
and thereby impact the crystalline process of nanozeolites.65 The the scaling-up through reducing the production cost and dis-
nanoproduct obtained by this method consists of ultra-small posal of chemical waste. Besides, the conventional chemical
zeolite nanocrystals (<50 nm) having an additional porosity in process for preparation of nanosized microporous molecular
the meso-/macropore regions generated by the presence of the sieves, which is based on the use of large amounts of toxic
silanization agents (Figure 6). This synthesis approach also reactants (amine/ammonium salt and phosphoric acid) and
opens new ways for the development of environmentally volatile solvents (ethanol and methanol), is optimized by
friendly synthesis procedure for preparation of Al-rich zeolite applying the multistep synthesis approach.
Beta and ZSM-5 without organic template. The multistep synthesis approach is also applied for prepa-
ration of nanosized aluminophosphates.68 Unlike the alumino-
silicate system, the multistep synthesis can proceed many times
5.10.2.1.4 Multistep synthesis approach
with a minimal chemical compensation of the reacting mixture
Multistep templated synthesis is another method for prepara-
after recovering the crystalline nanoparticles from each step.
tion of nanosized zeolites with high crystalline yield.6668 The
Thus, almost complete consumption of the organic templates
basis of this concept is the reuse of nonreacted chemicals
and inorganic species without disposing harmful reagents to the
separated from the crystalline suspensions and subjected to
environments, and making possible the scaling-up process of
further crystallization with or without addition of chemicals.
nanocrystalline zeotype materials, is reported (Figure 7).
The reuse of clear precursor suspensions for the multistep
synthesis approach is rational since (1) a low amount of che-
micals are consumed and (2) only zeolite nanocrystals are 5.10.2.1.5 Ionothermal synthesis
recovered by centrifugation, so that very small zeolite crystals Ionic liquids (ILs) as green solvents have shown great promise
(10 nm or less) are still present in the clear suspension. This as an attractive alternative or replacement to conventional
approach is applied for the preparation of colloidal NaY and volatile organic solvents, attributed to the following distinct
silicalite-1 nanocrystals.66,67 The cumulative product yield is features, that is, negligible vapor pressure, better thermal sta-
increased from 4% to 44% after several synthesis cycles. Fi- bility, tunable hydrophilibility/hydrophobicity, ease of recir-
nally, the crystallization process is terminated since the culation, and manipulation.69

Amorphous Functionalized Crystallization of Zeolite


nanoparticles with organosilanes amorphous particles nanocrystals
Figure 6 Schematic diagram of the synthesis of zeolite nanocrystals with enhanced textural properties synthesized from organo-functionalized seeds.
From Serrano, D. P.; Aguado, J.; Escola, J. M.; Rodriguez, J. M.; Peral, A. Chem. Mater. 2006, 18, 2462.
1 2

1 3

H 2O
H3PO4 H 2O
H3PO4
Multi
Multi
2 1 vs. single 1 3 vs. single
synthesis 4 1 synthesis
1 13
25 g
1 ton
Experimental
AI(OiPr)3
Estimated
AI(OiPr)3
Multi
1

Multi
1
3

Single
TEAOH
5

Single
TEAOH
(a) (b)

Figure 7 Total consumption of chemical reagents for the synthesis of nanocrystalline AlPO-18 by single- and multistep synthesis approaches in
(a) laboratory (experimental) and (b) industry (calculated) scales production. From Fig. 5 in Ng, E.-P.; Delmotte, L.; Mintova, S. Green Chem. 2008, 10,
10431048.
292 Zeolite Nanoparticles

IL
AIO4 PO4+ IL O

IL IL Mn2O3
O
T T = AI, P, Mn

IL IL IL
O O

IL PO4+ IL
IL IL H H
IL H
AIO4
C
IL H C
H
AIO4 IL
IL IL H
H
C C
N
C
H
IL MnO2 H N C
IL IL AIO4 IL H
IL PO4+ IL IL
C
H
IL H H
IL IL

Homogenization Dissolution Formation of intermediates


5 min 5h 25 h
Mixing Induction

IL IL
IL IL
IL IL H H IL H H H
IL H H
H
H
IL H
H C
C
H
IL H
H C
C
H IL H
H C
N
C
H

IL
N H IL H C C
N
C
H
IL H C C C
H

IL
H

H
C C
N
C

C
IL H N C IL H N C
H
H
H IL C
H IL C
H
C
H
IL H
H IL H
H

IL IL H
H
IL IL
IL IL
IL Liberation of
Crystal growth at Additional crystal growth discrete
Nucleation of MnAIPO-5
intermediate surface from surface to core nanocrystals
50 h
70 h 80 h 90 h

Crystallization

Figure 8 Schematic illustration of the crystallization pathway of MnAlPO-5 nanocrystals under ionothermal conditions. From Scheme 1 in Ng, E.-P.;
Itani, L.; Sekhon, S. S.; Mintova, S. Chem. Eur. J. 2010, 16, 1289012897.

Recently, the ILs are applied for the preparation of zeotype


nanocrystals and inorganicorganic hybrids materials.7072 (a) (b)
The so-called ionothermal technique uses an IL or eutectic
mixture as reaction solvent and as SDA. The most important
features of this strategy are the use of green IL instead of
harmful quaternary ammonium hydroxides, and the synthesis
can be performed in an open vessel instead of using autoclave
due to the low vapor pressure of ILs. Since then, many studies
have been reported on ionothermal synthesis of metal oxide
nanoparticles.7377 The synthesis of nanocrystalline zeolite (c) (d)
materials in ILs, however, is still a new field, which has
emerged over the last several years. A novel hexagonal AlPO
molecular sieve with a crystal thickness of 170 nm was first
prepared in the presence of HF.78 Later, discrete nanosized
MnAlPO-5 crystals using 1-ethyl-2,3-dimethylimidazolium
bromide ([edmim]Br) as IL media were synthesized.79,80 Com-
pared with conventional organic templates, the ILs are more
environmentally benign and recyclable.81 An example of the Figure 9 Zeolite A crystals synthesized under (a) conventional and (b)
microwave heating, and AlPO-18 nanoparticles prepared using (c)
crystallization pathway of MnAlPO nanocrystals is presented
conventional and (d) microwave treatments. Scale bar: 1 mm.
schematically in Figure 8. This approach can contribute to
green and sustainable chemical synthesis and production of
zeolite nanocrystals by improving product yield and so pro- crystallization processes coexist, resulting very often in a
ducing less waste, and avoiding environment pollution. broad particle-size distribution of products.82,83 By contrast,
the microwave heating causes internal heating of the precursor
suspension and very often a significant change of the kinetics
5.10.2.2 Types of Heating
and selectivity of ongoing reactions is observed. Mainly, lower
5.10.2.2.1 Microwave-assisted synthesis temperatures and shorter time for crystallization of the nano-
As compared to the conventional techniques, the microwave- sized zeolites are observed in the systems subjected to micro-
assisted hydrothermal method provides an efficient way for the wave heating compared to those under conventional heating.
synthesis of various zeolite nanocrystals and rational control The energy transfer to the precursors is achieved through the
on their particle-size distribution, yield, phase purity, and interaction of the microwaves with water or other compounds
morphology. In the conventional heating reactors (auto- with high dielectric constant or large dipole moments.83
claves), the time needed for heating the zeolite synthesis sus- Various zeolite nanoparticles such as AEI,34 AFI,84 CHA,85
pensions to a specified temperature is long due to the slow LTA,52,86 MFI,86 EMT,31 and BEA86 have been prepared by
heating rate. During this heating period, nucleation and microwave-assisted hydrothermal treatment (Figure 9).
Zeolite Nanoparticles 293

Among them, a rapid synthesis of silicalite-1, BEA, ZSM-5, LTL, narrow particle-size distribution. Unlike normal conventional
and LTA nanocrystals by using microwave heating is heating, the microreactor with continuous operation has fast
achieved.86 A comparison of conventional and microwave hy- heat and mass-transfer features, which aid in the synthesis of
drothermally synthesized zeolite A nanocrystals indicates that uniform nanoparticles.87 It was shown that the crystallization
the conventional crystals are larger and highly nonuniform in rate of the zeolite nanocrystals conducted in the segmented
shape with secondary crystals apparently growing from pri- flow microreactor is comparable to that in the microwave-
mary crystals. By contrast, the particle-size distribution of heated reactor.8891
microwave-synthesized zeolites is visually smaller and more A schematic diagram of the microfluidic system for the
uniform than the conventionally heated zeolites. synthesis of zeolite nanocrystals in microchannel reactors is
Synthesis of zeotype nanocrystals (AlPO-18, SAPO-34) shown in Figure 11. The application of microchannel reactors
with narrow particle-size distribution under microwave radia- for production of zeolite A and silicalite-1 nanocrystals is
tion has been reported.34,85 The chemical compositions of the reported.8891 These reactors are suitable for continuous syn-
starting sols and the microwave hydrothermal synthesis con- thesis of nanosized zeolites and show great advantages for
ditions exhibit synergic effect and lead to the formation of controlling both the reaction conditions and the crystal prop-
nanosized crystals. The microwave synthesis is also reported erties. However, one of the main drawbacks is that the micro-
to produce zeolite nanocrystals with unique morphology.34 It channel reactor always suffers from channel blockage due to
was also shown that the AlPO-18 nanoparticles are growing as the viscous aluminosilicate precursor suspensions commonly
thin elongated hexagons, which are different from the conven- used for zeolite synthesis.
tional square plate-shaped AlPO-18 crystals.
The effective synthesis of ultra-small (615 nm) crystals of
the large-pore zeolite EMT-type zeolite with very high yield 5.10.2.3 Confined Space Synthesis
from template-free colloidal precursors at low temperature
The confined space synthesis method is applied for prepara-
(30  C) for 4 min under microwave irradiation and for 36 h
tion of highly dispersible zeolite nanocrystals.92 This method
under conventional heating is reported (Figure 10).31 From an
involves the crystallization of the zeolite inside a matrix with
environmental perspective, the synthesis of EMT zeolite is
controlled porosity. Thus, the crystals cannot grow larger than
extremely attractive as the nanocrystals can be easily synthe-
the pores of the used matrix.
sized at very high yield at near-ambient temperature without
Confined space synthesis has several advantages in compar-
using any organic templates. This is suggesting that scale-up of
ison with other methods. First, it is possible to predict the
an energy-efficient synthesis would be easily feasible. These
maximal crystal size of the resulting zeolites by choosing an
nanoscale EMT materials offer exciting opportunities for both
appropriate porous matrix. Second, the crystallization of zeo-
fundamental study and potential industrial applications.
lite nanocrystals in confined space proceeds until complete
consumption of the precursor suspension. Third, the zeolite
5.10.2.2.2 Microchannel-assisted synthesis crystals can be isolated simply by calcinations at a sufficiently
Similarly, fast heating microchannel reactors are used to syn- high temperature to ensure a complete combustion of the inert
thesize zeolite nanocrystals with a small mean particle size and matrix. Moreover, the recovery of the zeolite is simple since
no filtration (high-speed centrifugation) for the nanocrystals
is involved which is a needed step in the syntheses of small
(a) (b) crystals. Finally, this method is highly reproducible and can
be used to prepare a wide range of zeolites and possibly
other materials.
To date, a variety of space confiners such as carbon blacks,9295
carbon nanotubes,96,97 starch,98 gelling polymer,99,100 and poly-
mer spheres101 have been utilized to confine the crystallization
of zeolite nanocrystals. A summary of the confiner, zeolite
nanocrystals synthesized within this matrix with sizes in the
10 nm 500 nm
range of 10300 nm is displayed in Table 3.

(c) (d)

Heating bath
Liquid
paraffin
Nanozeolites

Liquid
paraffin
20 nm 500 nm Synthesis Nanodroplets
solution

Figure 10 HRTEM pictures of EMT nanocrystals synthesized in (a, b)


conventional oven and (c, d) microwave oven. From Fig. 4 in Ng, E.-P.; Figure 11 Synthesis of zeolite nanocrystals in microchannel fluidic
Chateigner, D.; Bein, T.; Valtchev, V.; Mintova, S. Science 2012, 335, 70. system.
294 Zeolite Nanoparticles

Table 3 Zeolite nanoparticles synthesized in confined space

Confiner Zeolite nanoparticles Size (nm)

Carbon black Na-ZSM-5, Silicalite-1, Beta, NaY, NaA, Sodalite, LTL 1330, 5563, 1015, 100, 230240, 3750, 30
Carbon nanotubes NaZSM-5, NaY 2030
Starch NaY 50100
Polymer hydrogels NaA, NaX 20180, 10100
Polymer spheres ZSM-5, Beta, TS-1, MORa, Aa, Xa, Ya, La 300, 90, 220
a
Crystallite size not reported.

Hydrothermal
Heating treatment

Precursor gel with Precursor gel trapped Zeolite nucleation


gelling polymer inside hydrogel and growth

Cooling down

Purification
and re-dispersion

Colloidal zeolite suspension Zeolite nanocrystals in


gelling polymer solution
Figure 12 Schematic representation of template-free zeolite synthesis using thermoreversible polymer hydrogels.

A slightly modified approach involves the application of micelles) dispersed in a continuous oil phase solvent, so that a
thermoreversible polymer hydrogel as confined space for limita- variety of reactants can be introduced into the nanometer-sized
tion of crystal growth of low-silica zeolites (Figure 12).99 In aqueous domains (Figure 13). By the reaction confined within
particular, the polymer hydrogels are of interest as they are con- the reverse micelles, nanostructure materials with controllable
sidered a soft space confinement additive. The three-dimensional particle size, shape, and higher colloidal stability are obtained.
pores of the polymer hydrogels can be adjusted and can serve as Recently, reverse microemulsions have been extensively
microreactors or nanoreactors for controlling the zeolite growth. applied in the synthesis of nanocrystalline solids.102107
Unlike natural starch polymer and other carbon confine spacers, Various parameters including initial synthesis composition,
the thermoreversible gelling polymers can be readily removed microemulsion composition, surfactant identity, and electro-
after the synthesis by simple washing and the zeolite nanocrystals lyte that affect the morphology and size of silicalite-1 crystals
obtained are readily redispersed in various solvents. are investigated.108 It was observed that the formation of zeolite
Besides, polymer spheres have been used in the preparation nanocrystals is mainly dependent on the type of surfactants.
of zeolite nanoparticles. These confined voids can be simply Microemulsions formed with a straight-chained surfactant
adjusted by the solid content and diameter of the polymer (cetyltrimethylammonium bromide (CTAB)) lead to amor-
spheres. The adjustable confined voids formed by polymer phous silica, whereas microemulsions formed with a branched
spheres potentially serve as micro- or nanoreactors for control surfactant lead to the formation of silicalite-1 nanocrystals.
growth of zeolite nanocrystals. So far, ZSM-5, A, X, Y, L, MOR, The morphology of silicalite-1 nanocrystals is well defined.
Beta, and TS-1 nanocrystals have been synthesized using this These results also indicate that the silicalite-1 nanoparticles do
approach.101 not nucleate in the microemulsion, but rather nucleate and
grow heterogeneously after amorphous silica particles in the
5.10.2.3.1 Reverse microemulsion synthesis microemulsion phase are formed.
The reverse microemulsion or water-in-oil microemulsion syn- Zeolite nanoparticles with the MFI-type structure using
thesis approach consists of aqueous domains (termed reverse a nonionic emulsion system are synthesized.108 The results
Zeolite Nanoparticles 295

Mixing and
Crystallization
heating
Aging Purification

Zeolite precursor

Zeolite
Emulsion system nanocrystals
Magnify

Hydrophilic Zeolite
Oil phase head nanocrystal

Hydrophobic
tail

Figure 13 Schematic illustration of zeolite formation process in the microemulsion system.

reveal that the emulsion system allows rapid crystallization of 5.10.2.4.2 Centrifugation-assisted grinding
ZSM-5 in comparison with the conventional hydrothermal The centrifugation-assisted grinding method is considered ef-
synthesis. Zeolite A nanocrystals with narrow particle-size fortless and convenient, and permits the preparation of zeolites
distribution (100120 nm) and sphere-shaped morphology with tunable morphology and fairly narrow size distribution.
are prepared in the presence of a cationic microemulsion.109 This method is applied in the production of MFI and FAU
The microemulsion system has been proven to be able to nanocrystalline solids without organic templates.114 In a typi-
accelerate the crystallization process of the LTA nanoparticles. cal procedure, a known amount of micrometer-sized zeolites
However, an increase in the concentration of the surfactant dispersed in water are mechanically treated to smaller crystals.
and co-surfactant results in a decrease in the crystallinity of The nanocrystals with various sizes are separated using centri-
the LTA-type zeolite. fugation, and a very high crystalline yield (above 85%) is
In spite of the desirable characteristics of zeolite nanoparti- achieved. However, the nanocrystals might face low mechani-
cles, reverse microemulsions have the drawback of relatively cal stability and some of the zeolite nanocrystals are destroyed
low crystalline yield.110 In addition, this method uses excess of during the grinding treatment. This approach is improved by
solvents to stabilize the microemulsion system and compli- combining a bead mill grinding and recrystallization, and
cates the recycling of the solvents. The high consumption of demonstrated for the preparation of nanozeolite A free of
solvents not only causes detrimental effects to human health organic templates.115 Conventional grinding methods such as
but also requires significant waste disposal. This is a very ball milling and planetary ball milling downsize the zeolites
important issue when scale-up of this approach is considered. but the destruction of the outer zeolite framework may cause
pore blocking, and this impedes the desirable properties of the
zeolite.116 Therefore, a milder grinding method is required to
5.10.2.4 Other Methods prevent the degradation of crystallinity, for example, amorphi-
5.10.2.4.1 Direct-conversion synthesis approach zation and/or formation of dislocations, by the use of small
Natural rocks such as bentonite, clinoptilolite, stilbite, erionite, beads (30500 mm in diameter). The damaged part as a result
and kaolinite are minerals applied as precursors for preparation of bead milling treatment, however, can be subjected to recrys-
of zeolite nanocrystals. Prior to the synthesis, the minerals are tallization and repaired using a dilute aluminosilicate solution
treated with acid to remove impurities before dissolving the (Figure 14). Under these conditions, the poorly crystalline parts
aluminosilicate residue in concentrated alkaline solutions. The of the milled zeolite particles are more easily dissolved than the
conversion of natural bentonite to zeolite Y nanocrystals has crystalline parts, and tend to be recrystallized into zeolites.
been reported.111 Also nanosized zeolite A is successfully
obtained from natural clinoptilolite via direct conversion.112 5.10.2.4.3 Laser-induced fragmentation method
The direct conversion demonstrated to be simple, and the pro- Laser-induced fragmentation of micron-sized into nanosized
duction cost is low in comparison to the conventional templat- particles has been developed to reduce the dimensions of
ing approach. This method is also used for preparing zeolite BEA colloidal metal particles.117119 Recently, this approach has
nanocrystals starting from FAU zeolite under hydrothermal been applied in the preparation of LTA nanocrystals.120 The
treatment with and without SDA.113 The crystallization rate of laser-induced fracture method is valuable because it can pro-
BEA zeolite is significantly enhanced and also demonstrated the duce nanoparticles directly and rapidly from many commer-
possibility of synthesizing other template-free zeolite nanocrys- cially available zeolites. In addition, no organic SDAs are
tals. Nevertheless, the zeolite nanocrystals derived from natural involved in the synthesis, thus avoiding the calcination proce-
minerals rocks have more impurities and therefore they are not dure. However, the appropriate wavelength and laser energy
useful for some applications including semiconductor industry, density have to be used in order to reduce the possible damage
medical, and pharmaceutical applications. to the zeolite crystalline structure during the fragmentation.
296 Zeolite Nanoparticles

Milling/grinding Recrystallization

34 m
50200 nm 50200 nm

Micronsized LTA

Crystalline Amorphous
phase phase
Highly crystalline
nanosized LTA
Figure 14 Schematic illustration describing the fabrication process of zeolite nanocrystals by bead milling and postmilling recrystallization.

5.10.2.5 Separation of Zeolite Nanocrystals High

Special attention is paid to the stability of zeolite nanocrystals


during purification process. The colloidal suspensions contain-
ing nanocrystalline zeolites are purified by (1) high-speed
centrifugation, (2) membrane filtration, or (3) coagulation.

Rate of flocculation
Typically, after the hydrothermal treatment of the precursor
suspension, the crystalline product is subjected to a series of
high-speed centrifugation steps (for instance, 1 h at 47.800 g
30 0 +30
relative centrifugal force (RCF) or 25 000 rpm) and subse-
Zeta potential, mV
quently redispersed in water under sonication (12 h in ice
bath) until the pH of the crystalline purified suspension reaches
about 7.59. Alternatively, colloidal suspensions containing ze-
olite nanoparticles are purified by dialysis using a dialysis tubing
device with different sizes. The advantage of this method is that
no additional agglomeration of the particles is provoked as it is
observed often during the centrifugation treatment. In addition,
Figure 15 Variation of zeta potential values of zeolite suspensions.
the purified and stabilized aqueous suspensions of zeolite nano-
particles keep their original solid concentrations. At pH of the
colloidal suspensions in the range of 910, the concentration of by adding the electrolyte and by choosing a suitable solvent.
solid particles can be varied from 1 to 10 wt%. However, during For instance, the as-prepared zeolite nanoparticles (BEA and
the prolonged dialysis, the unreacted organic template present MFI) can be treated with an aqueous solution of diluted am-
in the colloidal suspension can be removed almost completely monium chloride, and subsequently washed with ethanol to
and then the zeolite nanoparticles will become unstable. prevent further irreversible agglomeration.121
Therefore, postsynthesis treatment has to be considered leading The stability of the zeolite nanocrystals in different solvents
to disintegration of the particles and keeping as discrete in the is of significant importance for their applications. The stability
colloidal suspension. is usually governed by intermolecular interactions such as
Coagulation is the third process used to precipitate out the electrostatic, van der Waals, and London forces, between the
zeolite nanoparticles of colloidal suspensions. The coagulation particles and the solvents.122 The stability of colloidal suspen-
of the zeolite nanoparticles can be carried out by mixing two sions is determined by measuring the zeta potential values at
oppositely charged compounds. Both compounds may be par- constant pH and constant solid concentration (Figure 15).
tially or completely precipitated. This approach also can be This refers to the electrostatic potential generated by the accu-
accomplished with boiling of the zeolite suspensions. This mulation of ions at the surface of a colloidal particle that is
reduces the charge on the particles and ultimately they settle organized into an electrical double layer, consisting of a stern
down to form a precipitate where the particles stay discrete and layer and a diffuse layer. Flocculates and/or aggregates are
do not agglomerate irreversibly. formed if the coulomb interactions are lower than the van
Different electrolytes are used for coagulation of zeolite der Waals forces between the particles, and finally the sedi-
nanocrystals; these electrolytes have different coagulation mentation of particles also causes a substantial increase in the
values, and the smaller the coagulation value of the electrolyte, zeta potential value.
the larger is its coagulating power. The coagulation of zeolite The stability of zeolite nanoparticles is described by their
nanoparticles is governed by two factors: (1) ions carrying resistance to coalescence and aggregation. Two or more small
charge opposite to that of the zeolite particles are effective in particles fusing together and form a single large particle that is
bringing about coagulation and (2) coagulation power of an described as coalescence. The essential feature of the coales-
electrolyte is directly proportional to the valency of its ions. cence is the fact that the total surface area is reduced. Aggrega-
The zeolite nanoparticles can be coagulated by mutual tion is a process by which small particles clump together
precipitation, repeated dialysis, and heating. This is performed (aggregates) but do not fuse into new entities. There is no
Zeolite Nanoparticles 297

RO

RO
OH
H OR

RO
OH

RO
OR
H
O O

OH
H Esterification RO OR RO OR
O OH OH
with alcohols

O
RO

OR
OH

OR

OR
R
OH

OH

OR
OH
O

H
OH
H
O

O
H

O
O

OH

H
OH

OH

RO
H

RO
OH O

RO
OH

R
OH

O
RO
RO
OH OR

OH
OR

OH
HO
OR RO
HO RO

OR
RO
HO
HO

OR
OR

OR
Aggregation of zeolite nanoparticles Stabilization of zeolite nanoparticles
due to hydrophilic interactions due of hydrophobic surfaces
Figure 16 Effect of chemical posttreatment on the stability of zeolite nanocrystals.

reduction of the surface area, although certain surface sites may membranes (LTA, MFI, LTL, SOD, BEA, AFI, and MWW) de-
be blocked at the points at which the smaller particles touch. rived from zeolite nanoparticles have been prepared.19,123130
The term coagulation is also used to describe the process of Zeolite membranes are used for gasvapor and liquidliquid
aggregation; colloids stable against coagulation and coales- separation. Both groups are important from industrial and
cence are considered kinetically stable. The stability of the environmental points of view. For instance, the CO2 separation
colloids is described by the extent of which small particles from different gas mixtures is among the most serious environ-
remain uniformly distributed through the sample. The stability mental problems nowadays. Consequently, numerous studies
of zeolite nanoparticles depends on their size, solid concentra- have been performed to extract hydrogen from H2/N2, H2/O2,
tion, surface charge, and type of solvent. H2/CH4, and multicomponent gas mixtures. Liquidliquid
The effect of surface chemical treatment on the degree of separation on zeolite membranes is a promising alternative to
aggregation of colloidal particles is important. An esterification such an energy-intensive process as the distillation. Different
step of the surface of zeolite nanoparticles can be performed alcoholwater (methanol, ethanol, propanol, butanol, etc.) mix-
after purification in alcoholic media, which has resulted in the tures have been subjected to separation by zeolite membranes.
formation of estersil and hydrophobization of the particles Additionally, sodalitepolyimide membranes with good hy-
according to the following scheme: drogen permeability and selectivity over nitrogen at the same
testing temperature have been prepared.128 In addition, crystals
SiOH + ROH SiOR + H2O
with controlled orientation have been shown to exhibit new
Zeolite surface Alcohol Zeolite covered
by estersil properties, since their porous framework is capable of orienting
and restricting rotation of the adsorbed guest molecules.126 A
This procedure strongly disaggregates and stabilizes the par- significant improvement in the separation of p-/o-xylene mixture
ticles in alcohols such as ethanol, iso-propanol, and n-butanol at in c-oriented MFI membrane compared with the conventionally
certain pH of the suspensions (Figure 16). The posttreated calcined membranes has been reported.130 Also, the oriented
particles are between 10 and 150 nm, while the nontreated zeolite membrane prepared via secondary growth gave excellent
particles are between 200 and 500 nm. A redispersion of the cumulative O2 permeance.131 A number of comprehensive
posttreated particles in toluene or benzyl alcohol leads to a reviews devoted to the preparation and characterization of
completely clear solution, indicating the presence of very small zeolite-based membranes have been published.123,132137
particles. This indicates that the aggregation level depends not The great expectations related to zeolites as separation
only on the effect of silanol groups at the surface of particles, but media are based on their selectivity, long-term stability at
also on the type of solvents. The disaggregationreaggregation high temperature, resistance to harsh environments, resistance
process of the esterified particles is a reversible process and to high-pressure drop, inertness of microbiological degrada-
depends on the surface chemistry of the crystals.28 tion, and easy cleanability and catalytic activation.
The preparation of zeolite membranes, in particular on a
large scale, remains a challenge. The major disadvantages of
5.10.3 Applications of Zeolite Nanoparticles
zeolite membranes are poor processability and mechanical
stability, and very often poor fluxes and technical difficulties
The possible green mass production of zeolite nanocrystals
related to sealing at high temperature. Substantially higher
provides excellent opportunities for applications in catalysis,
costs of zeolite membranes are also an obstacle to their large
adsorption and separations involving larger molecules, and for
industrial utilization. Obviously, the processing methods will
designing thin films, membranes, and nanoscale devices.
have to be further developed in order to ensure an industrial
application of supported zeolite membranes.
5.10.3.1 Zeolite Membranes
Over the last two decades, the development of zeolite-based
5.10.3.2 Optical and Other Devices
membranes has attracted considerable research efforts. The
supported membrane based on zeolite nanocrystals was first There has been a considerable amount of work toward the
reported in the 1990s. Since then, many types of zeolite development of other applications for zeolite nanocrystals
298 Zeolite Nanoparticles

such as optical devices, films with low dielectric constant, and variation due to concentration-driven monomer diffusion
gas/liquid sensors. A comprehensive knowledge for prepara- from dark to bright fringe areas, density variation due to
tion of zeolite crystals with desired shape, size, morphology, concentration-driven short/mobile polymer chain diffusion
and crystalline structure and their subsequent assembly in from bright to dark fringe areas, and spatial patterning of the
thin-to-thick films is of great help in the design of these novel zeolite nanosized particles. The modulation of the optical
applications. Moreover, the mechanical and thermal stability refractive index is observable only if the refractive index of
and physicochemical properties of the zeolites assembled in the nanoparticles is significantly different from that of the
the films are of significant importance.27 photopolymer matrix. The results shown in Figure 17 reveal
Many fabrication methods are used in the production of that an increase in the refractive index modulation is observed
zeolite-based chemical sensors. Factors that must be considered in the nanocomposite layers doped with MFI nanoparticles. In
when selecting the production technique include their expense, addition to the improved dynamic range, a lower level of
purity, porosity, reliability, and reproducibility. Common tech- shrinkage in the zeolite-doped photopolymer was observed
niques for preparation of sensors include (1) screen printing, (Figure 17). This is of vital importance for the zeolite-doped
(2) solgel techniques, (3) dip and spin coatings, and (4) direct photopolymer layers in applications such as holographic data
growth with and without preseeding of the substrates. Indeed, storage. The level of shrinkage in the photosensitive nanocom-
the completely controlled zeolite structures, fine-tuned chemical posites is studied by recording holographic transmission
composition, and ion-exchange capacity make them attractive slanted gratings in samples containing different concentrations
as true shape-selective compounds.138 Considerable progress of zeolite nanoparticles. The shift in the position of the angular
has already been reached in this field by assembling zeolites in selectivity curve due to shrinkage in nondoped and doped
thin films either by controlled attachment on self-assembled photopolymers is shown in Figure 17. A substantial decrease
monolayers followed by growth or by different patterning from 1.07% to 0.1% after adding the zeolite nanoparticles to
techniques. the photopolymer is demonstrated. Moreover, dependence of
The zeolite-based chemical sensors are divided into two the level of shrinkage on the film thickness of the layers was
groups depending on the respective role of the molecular observed, that is, the percentage shrinkage increases as the
sieves. The zeolite can act as a main functional element, sample thickness decreases. In all cases, the shrinkage of the
which is the case for sensor principles relying directly on con- layers containing zeolite nanoparticles was significantly lower
ductive, adsorptive, or catalytic properties of one specific type than in the pure photopolymer samples.
molecular sieve and its interaction with the analytes. Many organic and inorganic polymer materials have been
The second group includes devices where the zeolites are sup- considered potential candidates for low-k dielectrics. The or-
plementary or secondary elements. ganic polymers (e.g., highly fluorinated alkane derivatives), for
High sensitivity, good reversibility, and long life of zeolite- example, could have k below 2.2, but they suffer from low
based sensors were demonstrated for detection of hydrocar- thermal stability and thermal conductivity.143 For porous
bons and water at low concentrations. Such materials are of inorganic-based materials (e.g., solgel silica), they offer a tun-
interest in biochemical and sensing systems.19,84,139 Besides, able k-value, but its low mechanical strength, wide pore-size
optical sensors based on acrylamide photopolymer doped with distribution, and hydrophilicity have been cited as concerns.143
zeolite nanoparticles (BEA, LTA, and AEI) have also been de- The pure siliceous zeolite films, however, possess many distin-
veloped.140,141 These holographic sensors have shown a higher guished features, such as high mechanical strength, good heat
dynamic range, a higher ultimate refractive index modulation, conductivity, and small uniform pore size (<3 nm), which
and a lower level of shrinkage.142 The ultimate modulation of make them a very promising candidate as low-k dielectric for
the optical refractive index (n1) is caused by polymerization of future-generation microprocessors. Thin films with a k-value in
the monomer and its conversion into polymer, density the range of 1.82.1 are prepared by spin coating or secondary

4
Intensity 5 mW cm2 Laser off
Refractive index modulation 103

Doped
1.0 Nondoped

3
0.8
Signal (a.u.)

0.1% 1.07 %

2 0.6

0.4
1 1.2 wt. % 40 nm
1.2 wt. % 60 nm 0.2
0 wt. %

0 0.0
50 100 150 1.0 0.5 0.0 0.5 1.0
(a) Time, s (b) Angle (degrees)
Figure 17 (a) Refractive index modulation of films with thickness of 40 mm doped with 1.2 wt% of zeolite nanoparticles with a size of 40 and 60 nm;
(b) Angular selectivity curves for nondoped (gray) and doped (black) photopolymer with nanocrystals with a size of 60 nm.
Zeolite Nanoparticles 299

growth of pure-silica MFI and MEL nanocrystals.144,145 Porogen in biological environment.166 The vast diversity of the zeolite
(such as g-cyclodextrin) is incorporated in the amorphous silica nanoparticles makes them very interesting as selective sorbent,
phase between nanocrystals to reduce k-value to the ultra-low-k antioxidant, UV, and antimicrobial and antiviral protection.
range (<2.0).146 Additionally, the silica zeolite films can be Based on their unique properties, they are applied in processes
silylated to increase the hydrophobicity. including (1) absorption of unpleasant odors, (2) skin cleaning,
The preparation of antireflection coating on solar glass (3) protection from harmful emission and microorganisms, (4)
support using zeolite nanocrystals has been reported.147,148 protection from rheumatic problems, (5) favoring of healing
The antireflection coatings are very thin and the existence of process in skin wounds, and (6) regulating of the pH of skin.
4070-nm nanoparticles in the coating is not a serious prob- Zeolite nanocrystals have been investigated as drug carriers,
lem as long as it does not affect the transparency. A very strong positive magnetic resonance imaging (MRI) agents, enzyme-
film for solar glasses is prepared using crystalline microporous immobilizing carriers, etc. Several diagnostic pharmaceuticals
aluminosilicate nanoparticles. for MRI based on zeolite nanocrystals have been investigated.
Attempts to build an artificial antenna by enclosing dyes Zeolite nanoparticles modified with gadolinium(III), Gd3,
inside a microporous material have been demonstrated.149151 are used as effective positive contrast agents.167 The zeolite
Nanosized LTL crystals are used as a host for different lumines- nanocrystals function by shortening the proton relaxation
cent dyes organized in the one-dimensional channels of times of water and tissue, which results in image brightening.
the zeolite. The immobilization of biomolecules onto the surface of
The reduction in sensitivity of high energetic materials has zeolite nanocrystals has been the focus of intense activity
been an essential subject of interest since the discovery of in biotechnology and biomedicine. Especially, amine groups
energetic materials and it continues to be important nowadays. in the proteins can be bound onto the surface of zeolite
Desensitizing these compounds is of great importance not only particles and can be stabilized electrostatically. In addition,
to enhance their safe use, but also to make them less dangerous zeolite nanocrystals show great promise as substrates for
in fields such as production of standards for analytical immobilizing proteins due to their small size, sufficient func-
purposes and the detection of explosive device. In this regard, tional groups for further grafting or attachment, special surface
MFI-type nanosized zeolite with three-dimensional channel hydrophilichydrophobic microregion distribution, stable col-
network is used as a host for stabilizing a high-density energetic loidal properties, and high level of adsorption capacity.
material (Fox-7).152,153 The immobilized energetic material in Nanozeolites are used as good enzyme-immobilizing car-
the zeolite nanocrystals showed high stability (100  C above riers for biosensing and as substances in the enrichment and
the explosive temperature), which opens up new possibilities identification of low-abundance peptides/proteins.168,169 For
for preparation of safe standards and safe manipulations. example, LTL nanocrystals have shown to be a promising
Novel nanostructured functional materials for applications trypsin-immobilizing carriers and have been patterned in poly
in the area of ultraviolet (UV) filtering, sensing, and molecular (methyl methacrylate) (PMMA) microfluidic channels for fabri-
switching by encapsulation of photophysical and photochem- cating an enzyme microreactor.170 The resulting trypsin micro-
ical active guests in the zeolite nanocrystals have been pre- reactor not only achieves the efficient digestion of proteins at a
pared.154156 The nanosized zeolites stabilized in suspensions low concentration in a very short reaction time but also shows
and thin films are promising for the development of host/guest good stability and universality for protein identification. There-
ultrafast switching systems since on a picosecond (1012) time- fore, the LTL has been shown to have a great potential in
scale a functional guest molecule may behave in a zeolite host automated high-throughput analysis using a parallel-channel
like in free solution. microchip platform for proteomic analysis integrated with the
In addition to the incorporation of organic guest molecules, developed separation and identification procedures.
the stabilization of metal (Me Cu, Pd, Pt, etc.) and semicon- Nanosized zeolites are also used in the purification of pro-
ducting (SC CdS, ZnS, PbS, etc.) clusters in nanosized zeo- tein on the basis of electrostatic or hydrophobic interaction
lites has attracted considerable attention.157,158 On the one between the sought-after biomolecules and zeolites. A success-
hand, the size and shape of the Me and SC clusters are deter- ful separation of the selenoprotein-P (Se-P) in mouse plasma
mined by the dimensions of the pores of the zeolites, and, on through their chelation with Co2-exchanged nanozeolite/
the other hand, once they are hosted they do not agglomerate diatomite composites has been reported.171 It was found
and keep their unique properties. The metal and semiconduc- that, after immobilizing transition-metal ions in zeolite crys-
tor clusters stabilized in zeolites are important for the develop- tals, the transition-metal-ion immobilized zeolites would se-
ment of new materials with remarkable catalytic, optical, or lectively adsorb the histidine-rich domains in the targeted
electronic properties.159 In addition, the Me clusters stabilized protein molecules.
in zeolites are proven to be good catalysts for disproportion- Nanocrystalline zeolites have been modified and used as
ation of ethylbenzene,160 photochemical/thermal cleavage of unique magnetic zeolites. The zeolite nanocrystals combined
water to H2 and O2,161 photo-oxygen production from with superparamagnetic magnetite (Fe3O4) nanoparticles
water,162 photodimerization of alkanes,163 and selective reduc- demonstrated an excellent adsorption separation of enzymes
tion of NO by ethylene164 and ethanol.165 and a good biocatalytic performance.172 Zeolite nanocompo-
sites consisting of magnetite and FAU zeolite are used to store
and release substantial amounts of doxorubicin, an anticancer
5.10.3.3 Biological and Medical Applications
antibiotic belonging to the tetracycline group. In this form of
During the last few decades, zeolite nanocrystals have been drug delivery, an external or internal magnetic field can be used
considered for medical use due to their properties and stability to direct drug delivery particles to the proximity of the tumor
300 Zeolite Nanoparticles

Separation and catalysis


Storage materials: heat,
hydrogen, methane
Membranes: gas and liquids
Sensors: acoustic,
electrochemical, optical
Films: dielectric layers,
anticorrosion and antireflective
coatings
Hosts for clusters and organics:
photoconductors, semiconductors,
supercapacitors
Biology and medicine: selective
sorbent, antioxidant, antimicrobial
and antiviral protection, drug carrier

Figure 18 Advanced applications of zeolite nanocrystals.

cells, thus enabling significant reduction of the necessary dose 5.10.4 Conclusion
of medication and minimizing the side effects.173
Moreover, recent papers showed that nanozeolite particles This chapter gives a general view on the different approaches
possessed marvelous adsorption and immobilization cap- for preparation of zeolite nanoparticles. The emphasis is on the
ability for biomolecules due to their unique surface prop- various approaches for preparation of zeolite nanocrystals
erty,169,170 which make them promising for delivery and including templated synthesis, template-free, ionothermal,
stabilization of protein medicine. Nanosized FAU zeolite had seed-induced, and confined space synthesis. Other methods
also been applied to follow endosomal acidification and pro- including microemulsion, direct conversion, and multistep
teolysis for the investigation of the endocytosing mechanisms crystallization of zeolite nanoparticles are presented. Depend-
of human peripheral dendritic cells owing to their high ad- ing on the conditions of synthesis, discrete nanoparticles can
sorption capacity for various biomolecules.174 It was reported be obtained with variable morphologies and particle sizes.
that low concentration of zeolite particles (13 mg ml1) Most of the zeolite nanocrystals for basic research and used
showed nontoxicity in exposure to the cells for 3 days. In in advanced applications are prepared using the templated
summary, the toxicities of various zeolite nanoparticles were synthesis approach. This approach results in zeolite nanocrys-
studied and the results indicate that toxicities of nanozeolites tals with monomodal particle-size distribution and high sta-
are relative to their size, composition, and shape. The spherical bility in suspensions. However, low crystalline yield and high
pure-silica nanozeolites display a nontoxic effect, but the consumption of organic template are the main concerns.
aluminum-containing zeolite nanoparticles show a dose- Therefore, the zeolite nanocrystals are considered in areas
dependent toxicity. More importantly, the toxic nanozeolites where very small amounts are required including preparation
seem to induce cell necrosis rather than cell apoptosis by of coatings for sensor application, optics, drug delivery sys-
demolishing the cell membranes.175,176 Thus, the spherical tems, solar cells, medicine, etc. Additionally, the organic-free
pure-silica zeolites nanoparticles are potentially useful for systems provide nanocrystals with high yield; however, the
medical purposes. very fine colloidal particles are not stable and tend to agglom-
In conclusion, the design and synthesis of nanosized zeo- erate with time. Additional modification of their surfaces is
lites with diverse compositions, structures, and their further required to prevent further agglomeration and enable further
processing to macroscopic constructs are important for enlarg- applications.
ing their technological perspectives and also they are interest- The studies on the toxicity of zeolite nanocrystals with
ing from a fundamental point of view. The reduction of particle different sizes, compositions, and shapes are expected to fur-
size from the micrometer to the nanometer scale leads to ther direct their applications in biomedicine and pharmaceu-
substantial changes in the properties of the materials, which tical industry. For related chapters in this Comprehensive, we
have an impact on the performance of the zeolite nanoparticles refer to Chapters 4.05, 5.05, 5.06, 7.04, and 7.10.
even in the traditional applications. The possibility to obtain
stable suspensions of zeolite nanoparticles able to be processed
on different surfaces by rapid techniques is also of great im-
portance for the advanced application of colloidal molecular Acknowledgment
sieves.
Some of the important advanced applications of zeolite The financial support from MEET INTEREG EC project is
nanoparticles are presented in Figure 18. acknowledged.
Zeolite Nanoparticles 301

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5.01 Diffraction and Spectroscopy of Porous Solids
W Schmidt, F Schuth, and C Weidenthaler, MPI fur Kohlenforschung, Mulheim, Germany
2013 Elsevier Ltd. All rights reserved.

5.01.1 Introduction 1
5.01.2 Materials Covered 2
5.01.2.1 Ordered Porous Materials 2
5.01.2.1.1 Zeolites and zeotypes 2
5.01.2.1.2 Metal organic frameworks 2
5.01.2.1.3 Ordered mesoporous materials 3
5.01.2.1.4 Photonic crystals 3
5.01.2.2 Disordered Porous Material 3
5.01.3 Scattering and Diffraction Methods 3
5.01.3.1 Crystal Structures 4
5.01.3.2 Principles of XRD 4
5.01.3.3 Single-Crystal Diffraction 7
5.01.3.3.1 Structure solution from single-crystal data 7
5.01.3.3.2 The Patterson method 7
5.01.3.4 Powder Diffraction 7
5.01.3.4.1 Structure solution from powder diffraction data 8
5.01.3.4.2 In situ diffraction 8
5.01.3.5 Electron Diffraction 9
5.01.3.6 Small-Angle Scattering 11
5.01.3.6.1 Small-angle x-ray scattering 12
5.01.3.6.2 Approximation methods 15
5.01.3.6.3 Scattering on photonic crystals 16
5.01.4 Spectroscopies 17
5.01.4.1 IR Spectroscopy 18
5.01.4.1.1 Analysis of surface properties 19
5.01.4.1.2 Analysis of adsorbate/pore orientation 19
5.01.4.1.3 Analysis of diffusion processes 20
5.01.4.2 NMR Spectroscopy 20
5.01.4.2.1 Analysis of motion in porous materials on the molecular scale 21
5.01.4.2.2 Pulsed field gradient NMR spectroscopy 21
129
5.01.4.2.3 Xe NMR spectroscopy 21
5.01.4.3 Interference Microscopy 22
5.01.5 Conclusion 22
References 23

5.01.1 Introduction nonporous counterparts with respect to analysis using probe


molecules is the typically rather high surface area. This means
Basically any type of porous solid can and routinely is that the signal-to-noise (S/N) ratio is mostly much better than
characterized by diffraction techniques or different types of for nonporous materials, as much more probe molecules inter-
spectroscopy. While in many respects the analysis of porous acting with the surface contribute to the signal.
solids does not differ from that of nonporous materials, there Diffraction techniques applied to (crystalline) porous
are some features that deserve special consideration. solids will often be faced with the problem of large unit cells,
The crucial feature of porous solids is the void space which since in order to accommodate sufficiently big pores in
is an integral part of the solid itself, in contrast to the inter- a structure, the unit cell needs to exceed a certain size. The
particle voids formed by packing of particles. Thus, specific diffraction fingerprint of a porous material thus often contains
methods for the characterization of porous solids probe this reflections at very low angles. Such specific features will be in
internal void space and its relation to the solid material. This the focus of this chapter. For the more generic methods for
means that the spectroscopies will typically use probe mole- the characterization of solids, the readers are referred to the
cules exploring this void space or the surface exposed in the many textbooks available on the diffraction or the spectros-
pores. The big advantage of porous solids compared to their copy of solids.

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00501-5 1


2 Diffraction and Spectroscopy of Porous Solids

5.01.2 Materials Covered the most important ones. Structurally, they are characterized
by corner-sharing, fully tetrahedral frameworks in which the
Porous materials can be classified in materials with ordered linking of the tetrahedra occurs in such a way that pores are
and disordered pore systems, and within each of these classes, formed. In order for the pore systems to be accessible for guest
one can discriminate according to pore size. On the final level, species, the openings in the frameworks should be formed by at
different chemical compositions provide the basis for a more least eight tetrahedral units. The classical zeolites are alumosili-
fine-grained classification (Figure 1).1 cates with a minimum Si:Al ratio of 1. As silicon and aluminum
While there is a multitude of different porous solids, this have almost the same electron count, they are indistinguishable
chapter is restricted to such solids that are technologically by conventional x-ray diffraction (XRD), while neutron diffrac-
important and/or of high current scientific interest on the tion can in principle provide information on aluminum siting
one hand, and for which there are special considerations with in zeolites. Nowadays, many compositions beyond silicon and
respect to characterization by diffraction or spectroscopy on aluminum as framework constituents are known; the biggest
the other hand. class, beyond the classical zeolites, are probably aluminum
phosphates. A survey of known structure types is given on the
web page of the International Zeolite Association.2
5.01.2.1 Ordered Porous Materials
Ordered porous materials have one-, two-, or three-dimensionally 5.01.2.1.2 Metal organic frameworks
ordered pore systems. Physically speaking, they can be considered Metal organic frameworks (MOFs), sometimes also called
as having a basis and a lattice, which together provide for the porous coordination polymers,3,4 are a class of materials that
macroscopic order. Diffraction with radiation of an appropriate are built up of both inorganic and organic moieties. They can be
wavelength is the key technique for the analysis of such ordered considered as being formed in a modular fashion from vertices
materials. In the ideal case, diffraction will provide information and linkers. The vertices typically consist of oxo-clusters of main
on the position of each atom in the unit cell, if the order reaches group or transition metals; the linkers are polyfunctional
down to the atomic scale, but there are quite a number of ordered organic molecules that connect the vertices. One of the most
porous materials, in which the pores are periodic in space, but well-known MOFs is probably the MOF-5.5 It is prototypical of
which are disordered on the atomic scale. Also for such ordered many of these materials and consists of tetranuclear Zn4O clus-
materials, diffraction can provide structural information, but only ters which are linked to a very open, cubic structure by capping
on the typical length scale of the periodic repeat unit, that is, the 1,4-benzenedicarboxylic acid linkers.
pore system. The analysis of MOFs by diffraction often presents substan-
tial challenges, as the unit cells are typically very large, contain-
ing hundreds or thousands of atoms. Moreover, the pore
5.01.2.1.1 Zeolites and zeotypes system is often filled with disordered guest species. In addition,
Zeolites are technologically very important materials that find these frameworks are often highly flexible, which can lead to
applications in catalysis, sorption, and ion exchange, to name structural changes upon guest adsorption.

Porous solids

Structural porosity Textural porosity

Microporous Mesoporous Macroporous

Ordered Disordered Ordered Disordered Ordered Disordered

Zeolites Active Anodic aluminas Oxide gels Colloidal crystals Foams


carbons Sintered metals
Zeotypes Carbons (hard or Carbon gels Extruded monoliths
Tetrahedral/ Oxide gels soft templated) ... Ceramics
Compacted
octahedral ... Oxides (hard or powders Compacted
frameworks soft templated) ... powders
...
Octahedral ...
molecular
sieves
MOFs

...

Figure 1 Classification of porous solids. Reproduced from Schuth, F. Chem. Ing. Tech. 2010, 82, 769.
Diffraction and Spectroscopy of Porous Solids 3

5.01.2.1.3 Ordered mesoporous materials such materials, as the contrast between matter and void influ-
In contrast to the two classes discussed above, ordered meso- ences the propagation of radiation in the materials. SAXS and
porous materials are not periodic on the atomic length scale, SANS are therefore valuable techniques for the characterization
but on the scale of several nanometers.6 On the atomic scale, of porous materials and are discussed in this chapter.
the materials are mostly disordered, although in some cases the
mesostructure is formed from nanoparticles, which are crystal-
line on the atomic scale, so that there are two length scales on 5.01.3 Scattering and Diffraction Methods
which there is order.
The synthesis of such materials proceeds via templating, Scattering of waves is a common phenomenon that is generally
using soft templates, such as surfactants that can form liquid observed if waves meet objects that are of comparable sizes as
crystalline phases. Alternatively, ordered mesoporous mate- the wavelengths of the waves. Nautic waves are scattered by
rials, which were obtained by soft-templating, can in turn be larger rocks, radio waves by larger objects such as houses, and
used as hard templates to replicate their pore system with a visible light waves are scattered by microscopically small water
different chemical composition. As hard templating allows droplets in mist. The results of the scattering are new wave-
heat treatment at high temperatures, which is not possible for fronts that propagate from the objects that are met by the
soft-templated materials without decomposing the organic incident waves. x-Rays and neutron radiation are electromag-
templates, it is typically easier to achieve crystalline wall struc- netic waves that can be also scattered. If x-ray or neutron
tures for hard-templated ordered mesoporous solids. wavefronts meet atoms, the electrons (x-ray) or nuclei (neu-
The diffraction analysis of ordered mesoporous materials tron radiation) of the atoms resonate with the radiation and
presents challenges in different respects: the repeat distances emit secondary waves into all directions. The scattered waves
are typically rather long, on the order of several to several tens that are of interest here have the same wavelength as the
of nanometers. For XRD, this means that the first reflections incident beam (elastic scattering). The intensity of the scattered
(which are incidentally often the high-intensity reflections) are radiation, that is, the square of the amplitude of the scattered
close to the primary beam. Therefore, it can be necessary to use wave, depends on specific properties of the atoms that are
dedicated small angle diffractometers for the analysis of exposed to the radiation. As each electron interacts with
ordered mesoporous materials. Moreover, typically there are a x-rays from the primary beam, the scattering intensity scales
very limited number of reflections that can be observed on a with the number of electrons in the atoms, that is, with the
laboratory diffractometer, and thus unambiguous determina- atomic numbers. For neutrons, the scattering intensity depends
tion of the mesostructure by XRD alone is often impossible. on the coherent neutron scattering lengths of atomic nuclei.
The intensities that are scattered by individual atoms are thus
element specific. Scattered waves that are emitted by two indi-
5.01.2.1.4 Photonic crystals
vidual atoms that are close to each other superimpose. The
Photonic crystals are macroporous materials with interesting
generated interference pattern depends on the intensity of the
properties, especially optical properties.7 They are regular
scattered waves and on the distance and the orientation of the
arrangements of matter on the scale corresponding roughly to
two atoms relative to each other and to the incident wavefront.
the wavelength of visible light, that is, on the order of several
An interference pattern that is caused by scattering from atoms
100 nm. Due to the fact that photonic crystals are periodic on
in a crystal structure is thus determined by the types of atoms
the same length scale as light, they influence the propagation
(elements) and the mutual distances and the orientations of
of light. XRD does not provide substantial information on the
the atoms relative to each other.
structure of photonic crystals. However, neutron diffraction is a
In crystalline materials, atoms are located periodically on
suitable technique. Further, light diffraction could be used for
defined positions. Thus, specific interatomic distances are
the analysis of photonic crystals. However, as visible light and
found more often whereas others will not be found at all.
the photonic crystal interact strongly with each other, multiple
The interatomic distance distribution is discontinuous for a
scattering occurs which makes structure elucidation very
crystalline material and has discrete maxima. This is reflected
difficult.
by discrete interference maxima in the interference patterns,
denoted as diffraction patterns. Structure determination of
crystalline matter by analysis of the diffraction patterns is the
5.01.2.2 Disordered Porous Material
subject of single-crystal and powder diffraction studies.
In many of the technologically relevant porous solids, the pore In contrast to diffraction on crystalline materials at higher
systems are disordered, even if there might be crystallographi- angles, scattering at small angles is not determined by the
cally ordered domains in the solid fraction of the material. arrangement of atoms within a crystal structure of a material
These disordered porous solids include oxide gels (silica gel but by the overall shape and size of particles that are investi-
probably being the best-known example), carbons, compacted gated. For homogeneous particles, electron densities and/or
powders, extrudates, etc. In such materials, as the pores are not coherent neutron scattering length densities are considered to
periodically arranged, no Bragg diffraction, which would allow be constant throughout the particle and scattering of x-rays or
us to conclude on the porosity, occurs. Thus, no distinct reflec- neutrons is basically determined by sets of distances that are
tions indicative of the pore systems are observed, if electromag- observed for distinct particle shapes. The histogram of all
netic radiation is scattered from such samples. Nevertheless, possible distances within a given particle is denoted as the
small-angle scattering (SAS), both of x-rays (SAXS) and pair distance distribution function (PDDF). The maximum
neutrons (SANS), can provide information on the porosity of distance in a PDDF corresponds to the maximum diameter of
4 Diffraction and Spectroscopy of Porous Solids

a given particle. PDDFs are thus characteristic for specific par- Each crystal structure can be described in terms of a small
ticle shapes. The relationship between the interference pattern repetition unit, the so-called unit cell. The unit cell is a struc-
caused by scattering on particles and the PDDF will be ture unit that contains all information about the entire crystal
discussed below. structure, such as size of the repetition unit (unit cell parame-
Crystal structure on the one hand and size and shape of ters), symmetry elements (summarized by the space group),
particles on the other hand affect diffracted or scattered intensi- and atomic positions (defined by coordinates xi, yi, zi). Trans-
ties at different angular ranges of scattering curves. Longer dis- lation of the unit cell in three dimensions generates the whole
tances, such as those relevant for scattering from particles, are crystal structure. As an example, Figure 3 shows how the
reflected by scattering intensities in the vicinity of the incident simple unit cell of the NaCl structure can be generated step
beam and are subject of SAXS or SANS analyses. Shorter dis- by step. The periodic arrangement of Na and Cl ions in one
tances, representing atomic arrangements within crystalline direction is represented by a lattice row (Figure 3(a)). The
materials, cause diffraction patterns at larger angles and are shortest repetition unit in this direction is defined as the length
subject to single-crystal and powder diffraction studies using from one atom to the next identical atom. The length of that
either x-ray or neutron radiation. However, for materials with repetition unit is denoted as lattice parameter a. Continuing
large unit cell scattering due to particles and diffraction from the the periodic arrangement in the direction of the second lattice
crystal structure may be observed in the same angular range. parameter b results a two-dimensional (2D) (ab) lattice plane
XRD or scattering experiments can be performed either on (Figure 3(b)). Finally, Figure 3(c) shows the unit cell of NaCl
smaller laboratory x-ray devices, for example, using sealed x-ray after adding alternating Na and Cl ions also in the direction
tubes or rotating anode x-ray sources, or at synchrotron radia- of the third lattice parameter c. The shown unit cell contains all
tion facilities. The respective neutron diffraction or scattering information to build an infinite crystal.
experiments have to be performed at nuclear reactors or spall- Unit cells are defined by the three unit cell parameters a, b,
ation sources. and c and by the angles a, b, and g which the edges of the unit
cell form with each other. Atomic positions within unit cells
are usually given as fractionate coordinates x, y, z of the three
unit cell parameters.
5.01.3.1 Crystal Structures
Crystal structures of solids are formed by periodic arrange-
ments of atoms, ions, or molecules. The periodic order can 5.01.3.2 Principles of XRD
occur in two dimensions as in graphene or in three dimensions Almost exactly 100 years ago, Max von Laue and his coworkers
as in graphite as illustrated in Figure 2. Walter Friedrich und Paul Knipping discovered the diffraction

a
b

(a) (b)

Figure 2 (a) Two-dimensional (2D) ordered arrangement of carbon atoms in graphene and (b) 3D arrangement of carbon atoms in graphite.


b
Na a a
Cl


c
b
a

(a) (b) (c)

Figure 3 (a) Lattice row, (b) lattice plane, and (c) unit cell of the NaCl structure.
Diffraction and Spectroscopy of Porous Solids 5

of x-rays by crystals. They confirmed the wave character of interplanar spacings to certain lattice planes, the respective Miller
x-rays by diffraction of electromagnetic radiation by a crys- indices are usually used as suffix to d as shown in eqn [1].
tal810 and they were the first describing the interference effect In a diffraction experiment, incoming x-rays interact
caused by the interaction of x-rays with the ordered arrange- with the electrons within atoms of a crystal. If collisions
ment of atoms in ZnS, NaCl, and PbS structures. between photons and electrons lead to a partial loss of energy,
From the curious arrangement of spots observed on a this process is denoted as incoherent scattering (Compton
photographic plate, father and son Bragg developed shortly scattering). Incoherent scattering contributes to the noise/
afterward a rule that later on became famous as Braggs background of a diffraction pattern. However, in most cases,
law.11,12 In the year 1913, W.H. Bragg and W.L. Bragg pub- the major fraction of the incident electromagnetic radiation
lished a series of papers on the theory of diffraction of x-rays by interacts with the electrons of the atoms in a different way. The
crystals and on the crystal structures of rock salt, diamond, and electrons start to oscillate at the same frequency as the incident
other compounds.1316 x-ray wave and in turn become the origin of a new wave with
The spots that were observed on the photographic plates the same wavelength as the incoming radiation. The interac-
were the result of constructive interference of x-rays that were tion can be considered as a perfectly elastic collision or a
scattered by the periodic arrangements of the atoms in the coherent scattering process (Thomson scattering).17 Each
crystal structures. They are referred to as reflections. The con- atom becomes the origin of secondary waves that propagate
ditions that have to be fulfilled for reflections to occur are quite spherically from their origin.
simple and the related equations are closely associated with the As already discussed, the intensity of the scattered wave
names of von Laue and Bragg. The relationship between x-rays, depends strongly on the number of electrons in a given atom.
crystals, and diffraction phenomena has been revealed by von The scattering powers of individual atoms are expressed by the
Laue and his coworkers Knipping and Friedrich.9,10 Laue so-called atomic form factors, fj, which scale with the atomic
derived equations that describe the interaction of incident numbers of elements. At a diffraction angle of zero, the atomic
waves via three basis vectors and the angles that they form form factor corresponds exactly to the atomic numbers. How-
with the incident beam. All three Laue equations are simulta- ever, secondary waves that are emitted from electrons within
neously fulfilled for the case of positive interference of the an atom are exactly in phase only in direction of the incident
scattered waves. Alternatively, father and son Bragg derived beam, that is, at diffraction angle zero. At higher diffraction
an equation that describes the diffraction of x-rays by lattice angle, waves that originate from different positions in a given
planes. The so-called Bragg equation (Braggs law) can be atom are slightly off phase, which results in a decrease of the
explained by the scheme shown in Figure 4. atomic form factors, fj, with increasing diffraction angle. This
Crystallographic planes are described by the Miller indices has to be considered in structure analysis.
(hkl) and the interplanar spacing d. Incoming waves that are in In a diffraction experiment, all atoms in a given periodic
phase with each other are reflected from each of the planes. structure serve as origins of scattered waves. However, because
Regarding Snells law, the angle y of the incident beam and the of the periodicity and the symmetry of the crystal structure, the
angle of reflection are identical. For constructive interference, it number of atoms that have to be considered as scattering
is necessary that the waves that are reflected from the different centers is reduced to the ones in the unit cell. Secondary
planes are in phase. This requirement is only fulfilled for cases waves originating from all atoms in the unit cell superimpose.
where the path difference between waves that are scattered Most diffraction experiments are performed with a constant
from different planes is nl. monochromatic x-ray wavelength. Thus, l is fixed in the Bragg
As can be derived from Figure 4, the path difference equation and only dhkl and y remain as variables that mutually
between waves reflected from neighboring planes is 2d siny. determine each other. As illustrated in Figure 4, the lattice planes
If the path difference is an integer, n, of the wavelength l, the of a crystal structure are defined by the Miller indices (hkl). The
phase difference is zero and the two waves are in phase. Max- distances, dhkl, between lattice planes depend on the arrange-
imum amplitude or constructive interference is obtained only ment of atoms within the unit cell which can be described by
for specific angles yn (see Bragg equation, eqn [1]). the symmetry relation and the size of the unit cell. In turn, the
dhkl values define the diffraction angle at which given (hkl)
2dhkl sin yn nl [1]
reflection are to be observed (see the Bragg equation, l is
Usually, the wavelength l is known and yn can be measured fixed). The amplitude and the phase of the diffraction from a
(determination of the position of a reflection). With this infor- given set of (hkl) lattice planes depend on the positions (xj, yj, zj)
mation, the interplanar spacing d can be determined. To assign of all N atoms with atomic form factors fj and can be calculated
via summation of the contributions from all atoms (j 1 to N):
1
X
N   
2 Miller indices Fhkl fj exp 2pi hxj kyj lzj [2]
O
j1
q q (hkl)
Fhkl is denoted as the structure factor, its amplitude is its
d
(hkl) modulus |Fhkl|, and its phase is denoted as ahkl. Constructive
interference of diffracted waves is only observed if the Bragg
equation is fulfilled. Diffraction intensities Ihkl are proportional
(hkl)
to the square of the structure factors |Fhkl|2, that is, the product
Figure 4 Diffraction of x-rays on lattice planes. of the structure factor and its complex conjugate.
6 Diffraction and Spectroscopy of Porous Solids

In addition, measured diffraction intensities also depended impossible. For smaller crystals, synchrotron radiation with a
on the Lorentz factor, L, the polarization factor, P, and the high flux might be an option. For minute crystals with sizes in
intensity I0 of the incident beam. The polarization factor P the range of a few micrometers (12 mm), techniques have
been developed for analyzing the average crystal structure. As
1 cos 2 2y
P [3] an example, the Laue microdiffraction setup at the European
2 Synchrotron Radiation Facility (ESRF) in Grenoble enabled
is a function of the scattering angle and is independent of the data collection from a single crystal with a spot size of about
scattering experiment. The Lorentz factor depends on the dif- 1  1 mm2.19 The crystal structure of a very complex MOF, MIL-
fraction angle and the experimental setup.18 Diffraction inten- 110, could thus be precisely determined by a combination of
sities thus are basically determined by direct methods on the microdiffraction data, solid-state
nuclear magnetic resonance (NMR) spectroscopy, and molec-
Ihkl I0 Fhkl
2
LP [4] ular modeling.19
For a given structure model, structure factors can be calcu- For diffraction experiments not only x-rays but also neu-
lated with eqn [2], which can be also written in a somewhat trons or electrons can be used. Depending on the material
more convenient way as properties and on the individual questions related to diffrac-
X tion, the different types of radiation sources should be consid-
Fhkl fj eidj [5] ered. x-Ray and neutron data contain different information
j about the crystalline material and a combination of both can
with dj being the phase differences that calculate as dj 2p be a powerful tool for solving structure problems.
(hxj kyj lzj). Calculation of structure factors Fhkl for structure While x-rays are interacting with the electrons of the atoms,
models thus permits calculation of theoretical diffraction pat- neutrons are diffracted from the nuclei of atoms. The interac-
terns for these structure models. Comparison of measured and tion of x-ray photons with the electrons leads to higher inten-
calculated diffraction patterns then allows a successive refine- sities of the diffracted x-rays for crystalline materials that
ment of a given structure model. For the structure models, both contain atoms with high atomic numbers. However, as
amplitudes and phases can be calculated explicitly. pointed out above the atomic form factor and the scattering
If, on the contrary, one now tries calculating structure fac- intensity of an atom decrease with the scattering angle.
tors Fhkl directly from measured intensities, one encounters the Neutrons, on the other hand, interact with the nuclei and
problem that the amplitudes |Fhkl| can be derived from the diffracted intensity is therefore not affected by the atomic
number and the scattering power is independent of the diffrac-
  r tion angle. Neutron diffraction can distinguish between iso-
  Ihkl
Fhkl  [6] topes of one element. For example, the different scattering
  I0 LP
lengths of hydrogen (scattering length b  3.7423 fm) and
however, the exact phases remain unknown. This is known as deuterium (b 6.674 fm) influence the diffracted intensities
the phase problem in crystal structure determination. As Ihkl is and this can be used to distinguish both. Neutrons also enable
proportional to the square of the structure
 factor Fhkl, the phase the localization of light elements that are basically invisible
p
information is lost as Ihkl  Fhkl . for XRD. From single-crystal data, hydrogen with carbon atoms
Ways of dealing with that problem will be described below. as neighbors can be determined about 12 times more accu-
At this point, one should point out that the angle at which rately with neutrons than with x-rays.20
diffraction occurs and therefore the position of reflections is Neighboring elements in the periodic table are hardly dis-
only determined by the size of the unit cell and the symmetry tinguishable with x-rays because the number of electrons is not
of the crystal structure. The intensity of the individual reflec- significantly different. However, they may have significantly
tions and the intensity distribution are mainly determined different scattering lengths for neutron radiation, which may
by the positions the individual atoms occupy within the unit allow the evaluation of the site distribution of elements with
cell and their atomic form factors. The scattered intensity at similar atomic number such as Al/Si in zeolite structures. The
a defined angle is the result of the combination of waves crystal structure of analcime, NaAlSi2O6H2O, has been inves-
scattered from different atoms in the same direction. However, tigated with respect to Al/Si disorder from single-crystal neu-
measured diffraction patterns do not contain any phase tron diffraction data.21 Hughes and Weller studied the Si/Al
information. For the determination of the crystal structure, distribution on T-sites for Cs4[Al4Si20O48] by neutron powder
single-crystal techniques are the method of choice. However, diffraction. The combination of 29Si magic angle spinning
single crystals comprise only a minute fraction of materials NMR experiments and structure refinement strongly suggests
even from a very small sample and the crystal might not be that aluminum is preferentially located on one of the three
representative for the bulk material. Single crystals also do not tetrahedral sites.22 Neutron diffraction also enables interpreta-
allow representative analyses of microstructural properties for tion of atomic displacement parameters more precisely than
a polycrystalline sample with respect to stacking faults, dislo- XRD because neutron diffraction does not need to consider the
cation densities, size/strain effects, or the quantification of polarization factor. For neutrons, the scattering intensity does
phase mixtures. not decrease with diffraction angle. This results in better
Single-crystal or powder diffraction techniques fail if the defined reflections also at higher angles. As the high-angle
porous material is microcrystalline. region contains valuable information on smaller interatomic
If the crystals are too small, the intensities of the diffraction distances, more structural details become accessible. Finally,
peaks will be very weak and structure solution becomes diffraction experiments can be also performed with electrons.
Diffraction and Spectroscopy of Porous Solids 7

Electrons are charged particles but due to their dual character as are generally independent but they can be related via consider-
particles and waves they interact with periodically arranged ation of certain properties of the electron density function.24 The
atoms in a very similar manner as x-rays and neutrons. The electron density is always positive and is composed of discrete
major advantage of electron diffraction is the fact that struc- atoms. Phases are then assigned to a small subset of data. From
tural studies can be performed even for nanoscopic crystallites. this first approximation, electron density maps are calculated
For choosing the appropriate diffraction technique, the prop- and successively refined.
erties of the sample and of x-ray and neutron radiation should
be considered (Table 1).
5.01.3.3.2 The Patterson method
As pointed out above, Fhkl is not accessible from measured
5.01.3.3 Single-Crystal Diffraction intensities. Therefore, Patterson proposed using |Fhkl|2 for a
Fourier transformation instead of Fhkl. The Patterson function
Single-crystal diffraction provides detailed information about
thus uses squared amplitudes that are proportional to the
the internal arrangement of atoms of crystalline compounds.
diffraction intensities. The Patterson function as Fourier trans-
This includes information on the sizes of unit cells, symmetry
formation calculates as follows:25
elements, bond lengths, and bond angles. If the scattering
 
properties of different atoms differ significantly, the popula- 1 XXX 2
P u; v; w Fhkl  cos 2phu kv lw [7]
tion of different atoms on one crystallographic site (ordering) Vc
can be determined. However, single-crystal diffraction requires
Phase information is not required. The function is evaluated
the availability of single crystals of sufficient size and quality.
in real space and spans a 3D grid of points u, v, w with size and
For conventional laboratory diffractometers, the ideal size of
shape of the unit cell. However, no direct structure information
the single crystal should be between 30 and 300 mm.
is obtained. The Patterson function can be considered to be the
Nowadays, the solution of crystal structures from single-
sum of appearances of a given structure by viewing it from each
crystal data is usually a very straightforward procedure with
atom in turn.26 The maxima of the Patterson function corre-
software packages that can be easily used. Single-crystal neu-
spond to a map of interatomic vectors between atoms in the
tron diffraction requires large crystals of millimeter size. There-
structure under investigation. As no phase information is avail-
fore, this method is less commonly used.
able, the origins of all vectors lie on the origin of the unit cell.
The aim of the Patterson synthesis is then reconstruction of the
5.01.3.3.1 Structure solution from single-crystal data crystal structure from this set of interatomic vectors. If present,
Direct methods are based on the use of the relationship heavy elements within a structure may serve as the starting
between intensities and phases of reflections. In 1985, the points for the reconstruction. Their location is easier and after
Nobel Prize for chemistry was awarded to Jerome Karle and assignment of phases to the structure factor, the correctness of
Herbert A. Hauptman for their contribution to the develop- the assignment can be verified for a subset of atoms.
ment of direct methods for the solution of crystal structures. A
crystal structure can be described as electron density distribu-
tion r(r). The electron density can be thought as superposition
5.01.3.4 Powder Diffraction
of density waves parallel to the lattice planes.23 However, the
electron density determines the diffraction pattern of a crystal. In addition to the information on crystal structures, powder
The amplitude and the phase of each scattered wave depend on diffraction data provide a variety of useful information about
the crystal structure. The information about phase and ampli- solids. The composition of phase mixtures can be analyzed
tude lies in the structure factor Fhkl. As discussed above, the both qualitatively and quantitatively. Further, fractions of
intensity of the scattered radiation is proportional to the square amorphous solid in a crystalline sample can be determined
of the amplitude |Fhkl|2. Direct methods, that is, the direct quantitatively. Microstructure properties, such as size, strain,
structure solution from measured diffraction patterns via inverse and stacking faults or other types of dislocations, can be
Fourier transformations, suffer from the phase problem. The deduced from the evaluation of diffraction profiles. Further-
phases of diffracted waves cannot be directly measured. How- more, the effect of temperature, pressure, and gas atmosphere
ever, the method allows ab initio structure determination from on phase mixtures, different polymorphs, or on crystallization
measured amplitudes. The phase and the amplitude of a wave conditions can be investigated best by powder methods.

Table 1 Comparison of different radiations for crystal structure determination

x-Rays Neutrons Electrons

Small sample amounts required Large sample amounts required Minute sample amounts and nanoscopic
crystals required
Elements with very similar atomic number and Elements with very similar atomic number and Elements with very similar atomic number and
isotopes cannot be distinguished isotopes can be often distinguished isotopes cannot be distinguished
Light elements are difficult to analyze Light elements are good to analyze Light elements are difficult to analyze
Determination of atomic structure Determination of magnetic and atomic structure Determination of atomic structure
8 Diffraction and Spectroscopy of Porous Solids

5.01.3.4.1 Structure solution from powder diffraction data of this, individual reflections cannot be indexed unambiguously
If single crystals of sufficient size and quality are available, and the determination of the integrated intensities of the indi-
single-crystal XRD is the approved method for solving crystal vidual reflections is not possible. The overlap of reflections,
structures. Before the late 1980s, structure determination was texture effects, and intrinsic line broadening makes structure
very complicated if not impossible for materials comprising solution from powder data a very complicated endeavor if not
crystals too small to perform single-crystal analysis. A tremen- impossible.
dous step forward in deduction of structural information from The techniques developed for the solution of structures
powder data was achieved when Rietveld introduced a method from powder data are basically based on two approaches. The
for the structure analysis from powder data by curve-fitting first one is in analogy to the treatment of single-crystal data.
procedures.27,28 The big advantage of this method was that it First, the intensities of the Bragg reflections are extracted from
allowed overcoming the problem of substantial overlapping of the diffraction peaks and then these intensities are used in
diffraction peaks that was often encountered. Integrated inten- direct methods or Patterson methods combined with Fourier
sities had to be assigned to several reflections, which resulted in analysis. If reflections are intensively overlapping or the struc-
situations in which the number of variables was substantially tures are very complex, the structure solution may fail misera-
lower than the number of observed independent data points. bly. The second approach is based on direct-space models.33
The systems were strongly underdetermined. In the Rietveld Trial structures are generated in direct space and their calculated
method, the intensity information of each data point in a powder patterns are compared with experimental patterns.
diffraction pattern contributes to the structure refinement. The structure corresponding to the lowest figure-of-merit
In this way, the number of independent observables was value (R-factor) represents the structure with a global mini-
increased substantially and crystal structure refinement became mum on the hypersurface. The methods used for global opti-
feasible. From a known or assumed crystal structure, a powder mization can be the Monte Carlo method, simulated
diffraction pattern is generated by calculating intensities yic for annealing, or genetic algorithms. An excellent overview of the
each individual data point j by the following equation: structure determination from powder data is given by David
and coworkers.34
X
k2
Several program packages have been developed enabling
yjc yjb Gjk Ik [8]
kk1
the solution of crystal structures from powder data. Just as
one example, the program package EXPO2009 has been devel-
with Ik as the intensity of Bragg reflection k, yjb as intensity of the oped for structure solution in direct and reciprocal space.35 The
background at point j, and Gjk as the peak profile function. This charge flipping method is very powerful to solve crystal struc-
calculated XRD pattern is then compared to a measured diffrac- tures without any knowledge on the chemical composition or
tion profile and the differences between the observed and the the symmetry of a given material. Originally, the method had
calculated profile are minimized by least-squares refinements. been introduced by Oszlanyi and Suto for structure solution
The model is stepwise adjusted until the best fit of calculated from single-crystal diffraction data.36 The method uses infor-
and observed patterns is obtained. The minimization is per- mation from reciprocal space contained in the diffraction data
formed over all measured data points of the pattern, not only (structure factors) and from direct space reflecting the crystal
for integrated Bragg reflections. The sum of the squared differ- structure (electron density).37 Real-space charge density and
ences multiplied by a weight factor is minimized as reciprocal space structure factors are related by discrete Fourier
X transformation. Random phases are assigned to the structure
R wi yio  yic 2 [9] factors obtained from the diffraction data. By performing a
i
Fourier transformation with these structure factors, an electron
with yio being the observed intensity at position i, yic being the density map is calculated in real space. In a next step, the sign of
calculated intensity at position i, and wi being the weight density for all values below a certain threshold is changed
assigned to each intensity. (flipped). From this new electron density map, new structure
The method, initially developed for neutron diffraction factors are calculated. The calculated data are then combined
data, nowadays is widely used for XRD data as well. A very with the experimental data for the next iteration step until a
comprehensive monograph by R.A. Young provides an excel- satisfying structure solution is obtained. Baerlocher et al. adapted
lent introduction to the Rietveld method and its application in this algorithm to solve crystal structures from powder diffraction
modern structure refinement.29 However, the Rietveld method data of zeolites with strongly overlapping reflections.38
requires a structure model for the refinement and direct solu-
tion of structures is not possible with this approach. In the early 5.01.3.4.2 In situ diffraction
1980s, ab initio determination of structures from powder data A significant number of studies using in situ XRD methods on
became feasible but only a few structures were solved by ab porous materials were published over the last decades. Of very
initio methods30,31 or direct methods32 at that time. Structure fundamental interest are in situ studies on nucleation and
solution from powder data was not a prevalent method. In the growth of solids in order to understand the formation pro-
1990s, the solution of crystal structures from powder data was cesses of these materials and on catalytic reactions with the aim
driven by the development of methodologies and computer to investigate a solid catalyst under reaction conditions. One
technology. The problem which has to be dealt with is the fact apparent problem is the construction of in situ cells that can be
that the 3D reciprocal space is projected onto a 1D powder operated under realistic conditions. The chambers have to
pattern. The consequence is a loss of information. Thus, the resist high temperatures, pressures, and/or higher vacuum, as
diffraction lines are partially or completely superimposed. Out well as reactive gas atmosphere. If crystallization processes are
Diffraction and Spectroscopy of Porous Solids 9

studied, the cell has to be chemically resistant to the reaction Recently, Innocenzi et al. performed simultaneous in situ
solutions, which are often rather aggressive at elevated temper- and time-resolved grazing incident SAXS data in combination
atures. The high brilliance of synchrotron sources and the high with wide-angle x-ray scattering (WAXS) to study the concur-
energies of neutron radiation allow the design of furnaces that rent formation of micelles and nanoscopic salt particles that
are fabricated of appropriate materials. For this reason, most of serve as templates for thin films with hierarchical pore
the data published were collected at synchrotron facilities but systems.48 From the studies, the kinetics of formation of
there are also examples for the use of conventional laboratory micelles and salt templates of different shape and length scale
diffractometers.39 could be deduced. As the formation and organization of the
The in situ monitoring of phase transformations, segregation, salt crystals and micelles runs on a timescale of only seconds,
and melting processes at elevated temperatures provides useful rapid data acquisition was mandatory, which asked for an
information on the behavior of porous materials under experimental setup using synchrotron radiation.
nonambient conditions. The investigation of reactions under Another very interesting area where in situ studies are
hydrothermal conditions gives first insights into the reaction highly valuable are studies on the behavior of porous materials
mechanisms and the quantitative changes of phase compositions during the adsorption of guest molecules. This was the topic of
during synthesis. numerous publications of the last decade. As an example, in
The first energy-dispersive in situ x-ray experiments that situ diffraction studies allow monitoring of breathing effects of
were performed during hydrothermal synthesis of sodalite MOFs during the exposure to organic molecules in different
and zeolite A and the requirements for a suitable reaction cell liquid phases. Details on hostguest and guestguest interac-
were reported by Munn et al.40 The authors studied mixtures of tions could be revealed by the structural evaluation of in situ
kaolinite and NaOH at increasing temperatures up to 110  C synchrotron radiation data.49 For the incorporation of differ-
and revealed the transformation of kaolinite to sodalite under ent guest molecules into the porous structure of MIL-53, sig-
hydrothermal conditions. As another example, the synthesis of nificant changes of the unit cell volume associated with
open-framework gallium oxyfluorophosphates, potential cata- substantial changes of the symmetry of the crystal structure
lysts, was monitored by in situ energy-dispersive XRD. The were observed as shown in Figure 7.
formation of transient intermediate phases that are unstable Matsuda et al. report on in situ synchrotron radiation stud-
under ambient conditions was observed. The knowledge about ies on porous coordination polymers during the adsorption of
the presence of such intermediate phases and the mechanism different guest molecules.50 To increase the effective interac-
of conversion substantially help to understand the kinetics of tion between adsorbed benzene molecules and the pore walls,
the reaction system.41 a large contraction of the cell takes place as illustrated in
Norby et al. performed several in situ synchrotron studies Figure 8. The shape-responsive fitting properties of flexible
monitoring processes during the hydrothermal crystallization frameworks are discussed to be suitable for molecular recogni-
of inorganic materials, especially zeolites and aluminopho- tion or selective guest inclusion.
sphates.4246 With the results from the in situ investigations,
the nucleation and crystallization pathways of zeolites have
5.01.3.5 Electron Diffraction
been modeled.
Studies on the formation of mesoporous silica MCM-41 Transmission electron microscopy (TEM) is the appropriate
reveal the timescale of crystallization.47 A tubular reactor method to gain information about the electrostatic potential
setup was mounted on a conventional laboratory diffractome- distribution within a specimen. Electrons pass through a sample
ter. For the first time, the kinetics of formation of the hexagonal
surfactantsilicate mesophase could be monitored with the
setup shown in Figure 5. Already after 90 s the main reflections (100)
1000
of the hexagonal mesophase were detected, showing the very hk0 d/nm
rapid formation of the hexagonal micellar structure (Figure 6). 100 4.43
800
110 2.57
200 2.23
= Peristaltic pump 600
Teflon cell for
I

in situ XRD (110)


measurements (200) d
400
c
Air Polypropylene tube b
Aqueous 200
reactants a
0.335 m
Static mixer(s), Air Reaction 0
1 2 3 4 5
ultrasonic solution
2q/
mixing
Figure 6 In situ XRD patterns of MCM-41 as measured in a tubular
TEOS
reactor at different reaction times: (a) no TEOS added tR 0 s, and after
Figure 5 Sketch of a tubular reactor setup. Reproduced from Linden, reaction times tR of (b) 15 s, (c) 90 s, and (d) 180 s. Reproduced from
M.; Schunk, S. A.; Schuth, F. Angew. Chem. Int. Ed. 1998, 37, 821823, Linden, M.; Schunk, S. A.; Schuth, F. Angew. Chem. Int. Ed. 1998, 37,
with permission from Wiley. 821823, with permission from Wiley.
10 Diffraction and Spectroscopy of Porous Solids

D Acetonitrile
Lutidine
1.0 Butan-1-ol
a Methanol b
d
DEF
Imcm Ethanol
0.9 Toluene a
V = k sin [2 arctan (d/D)] Nitrobenzene
m-Xylene
d
Ethyl acetate

0.8 DEF
Chloroform

THF (a)
0.7 D
Quinone
DMF
C 2/c Pyridine
Pnam
d/D

0.6 DMSO
Propan-2-ol

0.5 b
Watermethanol a
Water intermediate phase
0.4 d

0.3

1000 1100 1200 1300 1400 1500 1600


(b)
V/3 D

Figure 7 Comparison of the changes of the unit cell volume versus d/D (lozenge diagonals in inset at top left) for metalorganic framework MIL-53 due
to incorporation of various guest molecules (left). During swelling of the structure, changes of the structure symmetry were detected. Structures of
MIL-53(Fe) (right) loaded with H2O (top) and pyridine (bottom). Reproduced from Millange, F.; Serre, , C.; Guillou, N.; Ferey, G.; Walton, R. I. Angew.
Chem. Int. Ed. 2008, 47, 41004105, with permission from Wiley.

Electron beam
Sample

Microscopy
Shape-responsive SAED
fitting

Rectangular shape pore Z shaped pore Micrograph

FT of 2D image
Figure 8 Pore structure of a coordination polymer host and the
structural changes upon adsorption of benzene in the pores. Reproduced SAFD (repeat for
from Matsuda, R.; Kitaura, R.; Kitagawa, S.; Kubota, Y.; Kobayashi, T. C.; different zone axes)
Horike, S.; Takata, M. J. Am. Chem. Soc. 2004, 126, 1406314070, with Processing
Combine all reflections
permission from The American Chemical Society.
intensity and phase
Complete dataset of
amplitudes and phases
by elastic and inelastic scattering processes. Information about FT with 3D symmetry
the crystal structure is deduced from elastically scattered elec-
trons. Interactions between electron and matter are strong and a Electron density map
highly coherent and bright electron beam can be used to obtain (structure)
electron diffraction patterns.51 The beam is focused on a small
Figure 9 Sketch of methods used in electron crystallography.
part of the sample and the diffraction pattern is obtained by Reproduced from Anderson, M. W.; Ohsuna, T.; Sakamoto, Y.; Liu, Z.;
insertion of an aperture in the first intermediate imaging plane Carlsson, A.; Terasaki, O. Chem. Commun. 2004, 907916, with
as shown in Figure 9 (selected area electron diffraction, SAED). permission from Marcel Dekker.
Lens aberrations limit the smallest area selected to about
0.1 mm. The diffracted beam can be refocused to form an
image which is the electron micrograph. (0.005 nm at 60 kV electrons compared to 0.15 nm for
Crystal structures can be solved from the electron micro- x-rays) resulting in much more reflections collected in the
graph, which is a hologram, constructed from the diffracted same angular diffraction range. In addition, electron diffrac-
beams and carries all information about the amplitude and the tion can be combined with energy-dispersive x-ray spectros-
relative phases.52 Compared to XRD experiments, the wave- copy for the analysis of the chemical composition of a sample.
length of electrons used for electron diffraction is much shorter The electronic structure and bonding is accessible through
Diffraction and Spectroscopy of Porous Solids 11

electron energy loss spectroscopy experiments. Carlsson et al. and can be used as constraints. The algorithm combines exhaus-
were able to determine the atomic positions of an Fe6On cluster tive framework search with Fourier cycling. Reflection intensities
inside the sodalite cage of zeolite Y (Figure 10).53 From high- are extracted from powder data while overlapping reflections are
resolution micrographs and SAED, the atomic positions could equipartitioned and the starting phases are assigned randomly
be reconstructed. to structure factors. From this starting model, an electron density
Very important for a successful analysis is the careful prep- map is calculated and from this a possible topology is con-
aration of ultrathin sections of the crystals of comparable structed. From this model, a new set of phases is calculated. If
thickness. The collected images were Fourier transformed and the original phases and the new phases differ, the new phases
corrected for the effect of the contrast transfer function of the are used to generate a new electron density map. This Fourier
objective lens. The accuracy is not as high as in XRD, but the cycling is repeated until the phases converge. The combination
accuracy is good enough to deduce the position of the cluster of information obtained from HRTEM images with FOCUS
and the general shape of the framework.53 enables the solution of complex structures of materials such as
Recently, novel methods for structure solution from powder TNU-9 with 24 symmetrically independent T atoms in the final
diffraction data have been established. Thus, the structures of structure.57 The large unit cell with low symmetry C2/m and unit
complex 3D zeolite structures could be solved. The structure of cell parameters of a 28.2219 A, b 20.0123 A and
SSZ-48 with 12-membered ring openings has been solved by c 19.4926 A, b 92.33 was determined by SAED. From
direct methods from electron diffraction data collected from a high-quality HRTEM images, the similarity with the mobil five
0.05  0.25  10 mm crystal.54 It also has been shown that the framework topology was concluded. All information from
combination of powder diffraction and electron diffraction data HRTEM was used as input to FOCUS.57
is a powerful tool to solve large, complex zeolite structures. The Corma and coworkers solved the crystal structure of the
unit cell parameters and space group assignment are in agree- hierarchical mesomicroporous zeolite ITQ-43 by means of dif-
ment with the synchrotron powder x-ray data. The crystal struc- fraction tomography.58 The unit cell parameters and the space
ture, determined by electron diffraction refinement, was group could be determined from powder diffraction data. How-
confirmed by high-resolution TEM (HRTEM) imaging and was ever, the large unit cell with a 26.090 A, b 41.866 A, and
also confirmed by Rietveld refinement of the powder synchro- c 12.836 A and the low symmetry leads to extensive peak over-
tron diffraction data. lap and a low resolution of individual reflections (Figure 11). As
The group of McCusker and Baerlocher developed larger single crystals were not available, the crystal structure could
methods to solve complex structures by a combination of not be solved from XRD data. Finally, the complex structure was
high-resolution powder diffraction with HRTEM.5557 The over- solved from electron diffraction data collected by automatic
lap of reflections, and therewith the intensity determination of diffraction tomography as shown in Figure 11. Electron diffrac-
the individual Bragg reflections contributing to measured peaks, tion patterns of crystals down to nanometer size are collected by
restricts the solution of structures from powder diffraction data. combination of a quasi-parallel beam allowing nanodiffraction
Extensive peak overlap is problematic for structures with large and scanning transmission electron microscopy for imaging. The
unit cells such as zeolites. Once the intensities of overlapping advantage of this approach is that 2D diffraction patterns are
reflections can be determined, the same methods as for single- collected and, by successive rotation of the sample, 3D diffrac-
crystal structure solution (e.g., direct methods) can be applied to tion data can be reconstructed. The method also prevents beam
the powder data. The program FOCUS55 has been devolved to damage of the sample and the area of diffraction is visible in real
solve zeolite crystal structures. It uses the combination of pow- space.59,60
der diffraction data and chemical information of crystals, such These examples show that combinations of electron micros-
as bond distances and/or connectivity, to determine crystal copy, electron diffraction, and XRD as well as newly developed
structures of zeolites. For zeolites, the bond angles and the structure solution strategies for the individual methods are
bond lengths between framework atoms are usually known powerful tools to reveal complex structures of porous solids
even for crystallites of nanoscopic sizes.

Si 5.01.3.6 Small-Angle Scattering


SAS is observed if plane monochromatic waves of x-ray or
neutron radiation pass through matter with inhomogeneous
density distribution. The waves are then scattered and form
Fe intensity patterns that are angle-dependent and characteristic
for the average shape of the particles or pores. SAS is sensitive
to density inhomogeneities on nanoscopic dimensions, for
example, domains of higher density (e.g., particles) or, alter-
natively, domains of lower density in a given matter (e.g.,
pores). This technique thus provides information about nano-
Figure 10 Position of the iron atoms of the Fe6On cluster inside the scopic particles and/or nanoscopic pores. SAXS is the result of
sodalite cage as reconstructed from electron microscopy. Reproduced the interaction of x-rays with electrons within a given volume
from Carlsson, A.; Karlsson, G.; Bovin, J. O.; Oku, T.; Okamoto, Y.; of matter. Low-angle neutron scattering (SANS) is caused
Ohnishi, N.; Terasaki, O. Eur. Phys. J. D 1999, 9, 623626, with mainly by interaction of neutron radiation with the nuclei of
permission from EDP Sciences. atoms within a volume. The basic information that can be
12 Diffraction and Spectroscopy of Porous Solids

Intensity (arbitrary units)

19.6

9.7 4.9
21.9

7.0

0 5 10 15 20 25 30 35 40 45 50
2q ()

Figure 11 XRD pattern (left) and pore opening (right) of the ITQ-43 structure as formed by 28 Si(Al) atoms. Reproduced from Jiang, J.; Jorda, J. L.;
Yu, J., Baumes, L. A.; Mugnaioli, E.; Diaz-Cabanas, M. J.; Kolb, U.; Corma, A. Science 2011, 333, 11311134, with permission from American
Association for the Advancement of Science.

derived from both methods is quite similar if not identical.61 In


the following, SAS will be illustrated briefly for both methods.
In a typical SAS experiment, the incident beam passes
through a sample and the scattered intensity is recorded as a
function of the scattering angle 2y as illustrated in Figure 12.
In SAS, the measured intensities are commonly plotted in
2D plots as a function of the scattering vector denoted either as 2q
m
nt bea
q or s, with: cide Sample
In
4p 2
q sin y or s sin y [10]
l l Figure 12 Schematic setup of SAS experiments.
The scattering vector q is occasionally also referred to as
momentum transfer. The observed scattering intensity distri- differences in electron densities or scattering length densities
bution along the scattering angle 2y is the result of interference are of the same magnitude (Babinets principle).
of radiation that is scattered by atoms within the sample. If In addition to the scattering due to density differences
pores exist in a material, the density within the pores is differ- within a material, background scattering is observed. For
ent from that in the surrounding solid for which a homoge- x-rays, this is caused mainly by radiation that is scattered
neous density is assumed. The pores are characterized by their elastically into all directions by the irradiated atoms. This
dimensions d. The scattered intensity that is observed in scat- scattering background is superimposed on scattering (interfer-
tering experiments then depends on the size d of the pores and ences) due to the presence of particles or pores within matter.
the difference of electron density (Dre) between solid and pore Background scattering is generally not angle-dependent and
for SAXS or the difference in coherent neutron scattering length has to be subtracted from scattering curves. Scattering of
density (Drb) for SANS. In contrast to SAXS, scattered intensi- x-rays by gas molecules from ambient air causes additional
ties in SANS are also sensitive to magnetic moments of mate- background intensity that can be reduced by using evacuated
rials. For empty pores, the density difference is characterized by beam paths.
the average electron density of the atoms within the solid In the following, SAS will be illustrated for the case of small
(SAXS) or the average scattering length density (SANS). If the angle x-ray scattering. SANS can provide similar information.
pores are filled, the differences in electron densities or scatter- Both methods have been reviewed extensively in well-established
ing lengths between the solid and the matter within the pores textbooks.6164
are decisive.
SAS is generally sensitive to density inhomogeneities that 5.01.3.6.1 Small-angle x-ray scattering
are caused either by nanoscopic pores and/or particles with All electrons in a solid object can be considered as sources of
dimensions ranging from 1 nm to more than 100 nm. Accord- scattered x-rays and thus contribute to the total scattered inten-
ingly, SAS can be used to investigate pore characteristics in the sity. In most cases, all electrons in the object contribute equally
whole nanopore size range. However, as pointed out above, to the total scattering intensity. The intensity, Ie, scattered by
SAS is only sensitive to density differences, irrespective of each electron can be calculated by the Thomson formula:
the origin of the density differences. Scattering curves that
are caused by particles or by pores of identical shape and size 1 1 cos 2 2y
Ie I0  7:90  1026  [11]
thus cannot be discerned, provided the respective relative a2 2
Diffraction and Spectroscopy of Porous Solids 13

with I0 being the incident intensity of the x-rays, 2y being the at r 2R with R being the radius of the sphere. For the cylin-
scattering angle, and a being the distance of the object to the drical object, the maximum distance corresponds to the length
point of registration.65 The electrons are origins of secondary x- L of the cylinder and from end of the initial maximum, the
ray waves that interfere with each other. At larger 2y angles, no diameter Dc of the cylinder may be estimated.
scattering is observed due to destructive interference. At smaller All electrons in a solid particle will contribute to the scat-
scattering angles, the phase differences become smaller and tering of x-rays. The form factor F(q) of one particle then is
waves will enforce each other due to constructive interference defined as the ratio of the total scattered amplitude and the
with the maximum intensity in the direction of zero scattering radiation scattered by one electron. The scattered intensity then
angle where all waves are in phase. An observed interference calculates as
pattern is a function of the distance distribution of the elec- Iq Ie F2 q [16]
trons in a given object. The latter is described by a PDDF p(r). It
The square of the form factor, F2(q), is characteristic of spe-
is defined by the geometry of the object, that is, the geometry of
cific shapes of the objects as shown in Figure 14. The pro-
particles or of pores, and can be considered as the number
nounced minima are q positions at which F2(q) is zero. It
distribution (histogram) of distances within a given object
should be noted at this point that the terms form factor and
weighted by the electron density differences.66,67 The scattering
structure factor are used differently in the fields of classical
curve, that is, the scattered intensity versus the scattering angle
crystallography and SAS, as we will see later. If the objects have
or the scattering vector q, calculates as the Fourier transform of
identical shapes and sizes, the scattered intensity of all objects are
p(r) according to
Z 1 identical and the total intensities are the sum of identical F2(q) if
sin qr the distances of the object to each other are long. Thus, the
Iq 4p pr dr [12]
0 l scattering intensity by N identical particles or pores in a given
Consequently, the PDDF can be calculated via inverse Fou- volume calculates as
rier transformation from the scattering curve as Iq Ie qNF 2 q [17]
Z 1
1 The total scattering intensity curve has the same shape as
pr 2 4p Iq qr sin qr dq [13]
2p 0 that of a given individual object just multiplied with the total
This procedure allows determination of basic parameters number of all objects. Thus, if measured scattering curves show
for a scattering object (particle or pore). From the PDDF, the discrete minima as shown in Figure 14 for different objects,
radius of gyration, Rg, can be calculated as one can assume that relatively monodisperse objects (particles
Z or pores) are present in the sample.
pr r 2 dr The functions used for the calculation of the particle form
Rg Z
2
[14] factors F(q), as shown in Figure 14, are listed in Table 2.
2 pr dr Polydispersity is reflected by less pronounced minima, if
not the complete absence of minima for very polydisperse
and the forward scattering, that is, the scattering intensity at particles or pores. This is illustrated in Figure 15 for cylindrical
q 0, calculates as objects with different cylinder radii R. From the shown graphs,
Z it is clear that the minima are shifted to lower q with increasing
Iq 0 4p pr dr [15] radii of the cylinders. It is also clear that even though the radii
vary only from 5.0 to 6.5 nm, the minima of the total F2(q)
The maximum dimensions of a given object and the shape
become very shallow and that the oscillations of minima that
of p(r) are characteristic for certain geometries of the objects.
are still present get quite complex. Fitting of convolutions of
This is illustrated in Figure 13 for a sphere and a cylinder with
calculated F2(q) for assumed size distributions to measured
L
R. The maximum distance for the spherical object is found
data allows determination of particle size distributions or
pore size distributions for materials under investigation.

Sphere
2R q/nm-1
0.1 1 10
p(r)

1.0E + 00
Hollow cylinder
2R Solid cylinder
Solid sphere
1.0E - 01

1.0E - 02
Cylinder Dc
F 2(q)

1.0E - 03
p(r)

Dc 1.0E - 04
L L
1.0E - 05

r 1.0E - 06
Figure 13 Pair distance distribution functions, p(r), of spherical (top) Figure 14 Form factors F2(q) of spheres, cylinders, and hollow
and cylindrical (bottom) objects. cylinders with radii of 5 nm (for cylinders R Dc/2).
14 Diffraction and Spectroscopy of Porous Solids

For systems that consist of individual objects that are well If distances between objects are of the same magnitude as
separated and statistically distributed, the scattering intensities the sizes of the objects, the presence of these closeby objects
are basically determined by the particle form factors (see causes density variations that are reflected by distances that are
eqn [17]). This situation is illustrated in Figure 16 (left). Also similar to those that can be found within the objects. Scattering
shown is the so-called pair correlation function for that situa- due to the presence of nearby particles thus causes interferences
tion. The pair correlation function, g(r), basically describes the that are reflected by the same q range as scattering from the
probability of finding another particle at a certain distance r. particles themselves. At higher concentrations objects get closer
The distances between particles are rather large and the pair to each other (Figure 16, middle). As a consequence, the pair
correlation function has the value 1 which means that every correlation function differs from g(r) = 1 and fluctuations of
distance has the same probability to be found, except for g(r) indicate the presence of nearby objects at average distances
distances at which particles would meet each other. At dis- that correspond to the maxima of the fluctuations.
tances below that distance, R, obviously no other particle will Density fluctuations due to the statistical presence of
be found. objects at given distances, as described by the pair correlation
function g(r) in real space, are reflected in the scattered inten-
sities and can be described in reciprocal space by a function
Table 2 Particle form factors F(q) for different objects, with R being
the outer radius of the sphere and cylinders, J1 a first-order Bessel called the structure factor S(q). The close relation between g(r)
function, and  the factor that defines the shell thickness of the hollow and S(q) is illustrated in Figure 17.
cylinder as fraction of R108 The presence of nearby objects thus affects the scattered
intensities and I(q) can be calculated as:
Shape F(q)
Iq F2 q  Sq [18]
3 sin qR  qR cos qR
Sphere
qR3
2J1 qR
Observed scattering intensities are no longer directly
Cylinder proportional to F2(q) but still related to it. This is illustrated
h qR
i
Hollow cylinder 2 qRJ1 qR 2 qRJ21 qR in Figure 18 for block copolymer micelles in water.67 As can be
qR 1
seen easily, the measured intensities I(q) versus q differ signi-
ficantly from the square of the form factor F2(q). The reason for
that deviation from F2(q) is the high concentration of micelles,
q/nm-1 which is reflected by the structure factor S(q). The observed
0.1 1 10 intensities I(q) are obtained by multiplying the particle form
1.0E + 01
R = 5.0 nm factor F2(q) by the structure factor S(q).
R = 5.5 nm
R = 6.0 nm 1.0E + 00
R = 6.5 nm
Total 1.0E - 01 S(q)
g(r)
1.0E - 02
F 2(q)

1.0E - 03 1 1

1.0E - 04
r q
1.0E - 05
Figure 17 Pair correlation function g(r) and structure factor S(q) of
1.0E - 06 spherical particles.
Figure 15 F2(q) of solid cylinders with different radii (R Dc/2).
I(q) (arbitrary units) and S(q)

2
F2(q)

S(q)
1

I(q)

g(r) 0
1
0 1
q (nm-1)
R r r r
Figure 18 SAXS curve of 5% block copolymer P94 in water. Circles
Figure 16 Distances of particles in a dilute system (left), a system with correspond to desmeared measured data of I(q), rhombs to particle form
high concentration of objects (middle), and objects in a periodically factor F2(q), and triangles to structure factor S(q). Reproduced from
ordered array (right). Under the sketches pair correlation functions, g(r), Orthaber, D.; Bergmann, A.; Glatter, O. J. Appl. Cryst. 2000, 33, 218225,
for the individual situations are shown. with permission from International Union of Crystallography.
Diffraction and Spectroscopy of Porous Solids 15

100
I(q)
S(q)
F 2(q)

100

110
200

210
300
220
310
400

200

210

400
220
310
110

300
0.5 1 1.5 2 2.5 0.5 1 1.5 2 2.5 0.5 1 1.5 2 2.5
q (nm-1) q (nm-1) q (nm-1)
Figure 19 Convolution of particle form factor and structure factor for SBA-15 silica with lattice parameter a 12.5 nm and pore radius Rpore 4 nm.

Finally, if the objects get aligned in ordered arrays (Figure 16, 1


right) in one, two, or three dimensions, the distances in between Guinier Bragg
objects are well defined and discrete peaks appear in the pair 0.1
correlation function. In that case, the structure factor S(q) has Porod
sharp maxima reflecting the spatial arrangement of the scatter-
I(q)
0.01
ing objects. In crystallography, the positions of such maxima qRg < 1 q-4
would be referred to as lattice points of a crystal structure. 0.001
For mesoporous materials, such arrangements of pores can be
found in ordered mesoporous silica or carbon materials. MCM- 0.0001
41 and SBA-15, two well-investigated mesoporous silica mate-
0.01 0.1
rials, have pores that are hexagonally arranged in two dimen- q
sions. The pore systems can be considered as hexagonal packing
of cylindrical pores. SBA-16, another mesoporous silica mate- Figure 20 Different ranges of a scattering curve.
rial, contains interconnected spherical pores that are arranged as
3D close packing with body-centered cubic symmetry of the
applied basically to all scattering curves will be described in the
pore arrangement. The scattering curves of such materials
following section.
show sharp maxima denoted as Bragg peaks. They are caused
again by convolution of the particle form factor F2(q) with the
structure factor S(q) according to eqn [18]. 5.01.3.6.2 Approximation methods
For a 2D representation of the scattering curve, the structure Scattering curves contain different information depending on
factor can be considered as lines with S(q) 1 for positions which range it is deduced from. The shape of form factors at
where Bragg peaks are allowed and zero for any other position. low q can be approximated by Gaussian curves, the curvatures
Convolution of the particle form factor with the structure of which depend on the overall size of particles or pores in a
factor results in Bragg peaks at q positions for which the struc- given volume, that is,
ture factor is nonzero; the intensities I(q) of the peaks are
defined by the values of F2(q) at these q positions. Iq  F2 q !
This is illustrated in Figure 19 for SBA-15 with a hexagonal R2g q2
 I0 exp in the vicinity of q 0 [19]
packing of cylindrical pores. The particle form factor depends 3
strongly on the lattice parameter, a, and on the radius of the
cylindrical pores. For clarity, the reflections are shown with a In linear form, this equation can be written as
relatively narrow peak width. In reality, the peaks are broader
R2g q2
and therefore the peaks with low intensity will be hardly visible ln Iq  ln I0  [20]
in a real SAXS (or low-angle XRD) pattern. 3
Fitting of calculated peak intensities to measured ones by Thus, a plot of ln(I0) versus q2 (Guinier plot) should result in
adjusting the pore radius for a given lattice constant then a straight line and the radius of gyration, Rg, can be determined
allows calculation of pore diameters for the silica materials from the slope of that line. This method had been proposed by
under investigation from the SAXS patterns. Guinier and the range to which this approximation can be
As illustrated above, SAXS is a valuable tool for the investi- applied, that is, the q range for which qRg < 1 applies, is often
gation of porous solids with either nonordered pores or with referred to as the Guinier range (see Figure 20).
ordered pore arrangements. However, it helps the data evalu- The radius of gyration is related to the radii that are
ation if some basic pre-information on the pore geometry and observed in bodies of given shapes. It is occasionally called
arrangement is available. More general methods that can be the first moment of a scattering profile. The radius of gyration
16 Diffraction and Spectroscopy of Porous Solids

does not contain direct information on the dimensions of curves decays with q4 is only valid in the higher q range
particles or pores. However, once the shape of the particles or where a low S/N ratio might be encountered (noisy data). At
pores is known, Rg allows an easy access to structural parame- lower q, the scattering intensity decays with q4 only for parti-
ters. Some exemplary relations between radii Ri and Rg are cles with spherical geometry. If objects with other geometries
listed in Table 3.61 are investigated, the slopes within the Porod range may differ
The Guinier approximation is restricted to the initial part of significantly, from q4 for spherical objects, via q2 for disks, to
a scattering curve close to q 0. Another approximation that q1 for rod-like objects.
can be made holds for the final slope of a scattering curve and The final range that is shown in Figure 20 reflects dimen-
has been described by Porod. For very large q, the scattered sions that are in the range of interatomic distances of crystal-
intensity decays with KP/q4 (Figure 20), where the Porod con- line materials. The Bragg reflections that are observed in that
stant KP is proportional to the surface of the material under range are caused by diffraction on atoms from crystal struc-
investigation. From the slope of the scattering curve in the tures. Occasionally, scattering in this angular range is referred
Porod range, the surface area of particles (or pores) per unit to as WAXS. However, the synonymous term XRD is more
volume of sample can be calculated from commonly used.
As an example for SAXS investigations on a porous solid,
As p q4 Iq As p KP
1  or 1  [21] Figure 22 shows SAXS curves of monolithic carbon aerogels
V Qq V Qq containing both micro- and mesopores.68 The contributions of
with being the volume fraction of the particles. Q(q) is the both types of pores to the total scattering curve are highlighted
mean square fluctuation of electron density in the volume and by the dotted and dashed lines. Salinger et al. have investigated
is called the invariant. It is proportional to the total scattered the specific surface areas of the carbons by SAXS and by nitro-
energy and calculates as gen adsorption at 77 K. Differences between the surface areas
Z 1 as determined by the two methods have been assigned to
Qq Iq q2 dq [22] micropores that are inaccessible for nitrogen but visible with
0
SAXS. Activation of the carbon aerogels with CO2 at elevated
Thus, Q(q) represents the integral of the function I(q) q2 temperatures opened the inaccessible pores. For activated sam-
versus q, as shown in Figure 21. ples that had been thoroughly activated, specific surface areas
As scattering curves are neither measured down to q 0 nor measured by SAXS and by nitrogen adsorption were alike.
up to q 1, the scattering curve has to be extrapolated to q 0 This example shows one of the strengths of SAXS investiga-
and 1 for the integration. The Porod approximation thus tion on porous materials: it is sensitive not only to pores that
allows calculation of surface areas of given materials without are accessible to the surface but also to inaccessible pores
any knowledge about the particle or the pore geometry. within a solid and thus probes all pores in a given material.
It should be noted that the approximation that scattering Pore size distributions as calculated from SAXS data for
nanoporous methyl silsesquioxane films are shown in Figure 23
Table 3 Examples of radii of gyration for selected bodies61 (left).69 Huang et al. used a hard sphere model to describe the
pores and found log-normal pore size distributions to fit the
Geometry Formula measured data best. With these assumptions, pore size distribu-
tions have been calculated as shown in Figure 23 (right).
Sphere of radius R R2g 35 R2 It is obvious that the pores in the film get larger with
R5 R5
Spherical shell with radii R1 > R2 R2g 35 R31 R32 increasing porosity. Simultaneously, the pore size distributions
1 2

Ellipsoid with semiaxes a, b, and c R2g a


2
b2 c2 get broader. The results are reported to be in good agreement
5
with data from field emission scanning electron microscopy
2
B2 C2
Prism with edges A, B, and C R2g A 12 studies. The interested reader will have no problems finding
a2 b2 h2
Elliptical cylinder with semiaxes a and b and height h R2g 4 12
many further studies in the literature. The above explanations
R21 R22 h2 and examples should serve as starting points and should allow
Hollow circular cylinder with radii R1 > R2 and height h R2g 2 12
the reader to find a somewhat easier start into the field.

5.01.3.6.3 Scattering on photonic crystals


As pointed out above, the properties of photonic crystals con-
sisting of opal or inverse opal structures7 are not easily acces-
sible with conventional diffraction or scattering techniques.
Q(q) = 0 I(q).q2dq Because of the large dimensions of the spherical particles of
some hundred nanometers, they scatter only in regions that are
I (q)q2

very close to the primary beam. However, recently a few reports


have been published that show that diffraction is nevertheless
possible with neutron radiation.70,71 2D diffraction patterns as
Q(q) shown in Figure 24 reveal details of structures of an opal and
an inverse opal. From the reflection positions, the lattice
parameters of these materials have been calculated to be 360
q
(polystyrene opal) and 269 nm (TiO2 inverse opal). The
Figure 21 Graphical representation of the invariant Q(q). shown measurements could be performed on a neutron
Diffraction and Spectroscopy of Porous Solids 17

1000 C 200/45
C 1500/30

ds/dW/(cm2 g-1 srad-1)


100

Sharp bend
10

1 I(q) = Am/(1 + 1.414/3*Rm2*q2)2


~ q-4

.1 Mesoporosity Microporosity

.1 1 10
Scattering vector q (nm-1)
Figure 22 SAXS curves of carbon aerogels with micro- and mesopores. Reproduced from Salinger, R.; Reichenauer, G.; Fricke, J. Stud. Surf. Sci.
Catal. 2000, 128, 381390, with permission from Elsevier.

107 50%
40%
50%
0.24
30%
106
25% 40%
0.20
5 15%
10
Scattering intensity

10% 30%
0.16
4
10 5%
N(r)

25%
0.12
3
10
15%
0.08
2
10
10%
0.04
1
10
5%
0.00
100
10-2 10-1 10-0 0 50 100 150
q (-1 ) Pore radius ()
Figure 23 SAXS curves and pore size distributions as calculated from these curves for thin nanoporous methyl silsesquioxane films with porosities
ranging from 5% to 50%. Reproduced from Huang, E.; Toney, M. F.; Volksen, W.; Mecerreyes, D.; Brock, P.; Kim, H. C.; Hawker, C. J.; Hedrick, J. L.; Lee,
V. Y.; Magbitang, T.; Miller, R. D. Appl. Phys. Lett. 2002, 81, 22322234, with permission from American Institute of Physics.

scattering instrument with a sample to detector distance of d spacing from the peak position, that is, the wavelength at
21.5 m using a wavelength of 0.58 nm. peak maximum. The changes of the position of the Bragg peak
The existence of symmetry forbidden reflections has been have been assigned to structural rearrangement of the PS
assumed to be caused from scattering contributions from the spheres during drying of the opal film.
opal surfaces to the diffraction patterns. Transmission spectros-
copy with ultraviolet/visible-near infrared (UV/vis-NIR) on
such samples also exhibit a Bragg peak as depicted in Figure 25. 5.01.4 Spectroscopies
It shows the evolution of the spectra during drying of an opal
with time.72 As can be seen, the Bragg peak shifts from which As already discussed in the introduction, most spectroscopies
information about the formation process of the opal film can are generic and not specific for porous solids. There is ample
be deduced. From the peak position, interparticle distances can literature available on the general aspects of all spectroscopic
be deduced using the Bragg equation by calculating the techniques and therefore these techniques will not be covered
18 Diffraction and Spectroscopy of Porous Solids

(a) (b)


220
202
y

022


022
n x

202
220
(c)

Figure 24 Neutron diffraction data from (a) polystyrene opals and (b) TiO2 inverse opals obtained from polystyrene opals as hard templates. In the
setup image (c) symmetry forbidden reflections are marked with circles. Reproduced from Marlow, F.; Muldarisnur, M.; Sharifi, P.; Zabel, H. Phys. Rev.
B 2011, 84, 073401, with permission from American Physical Society.

3.2 and a fraction of the light is accordingly absorbed. The fraction


Final absorbed can be calculated by the LambertBeer law
2.8 tm = 15 h

2.4 lg I0 =I ecd [23]


2.0
with I0 and I being the intensity of the incident and transmitted
-log(T )

1.6 Intermediate Initial light, e the extinction coefficient, c the concentration, and d the
7, 22, 62 min tm = 2 min
1.2 path length of the light in the absorbing medium.
This equation allows us to correlate the attenuation of the
0.8
light with the concentration of the absorbing species, and can
0.4 thus be used for quantitative analysis. However, in most cases,
IR spectroscopy of solids is used qualitatively, as the control of
0.0
the path length is often difficult, and thus the errors in the
300 600 900 1200 1500 1800 2100
analysis can be substantial.
Wavelength (nm) The vibrations excited in a solid typically do not give highly
Figure 25 Transmission UV/vis-NIR spectra recorded on a polystyrene specific information, but are more of a fingerprint character.
opal film during its drying. Reproduced from Marlow, F.; Popa, I. Moreover, the IR spectra of a bulk and a corresponding porous
ChemPhysChem 2008, 9, 15411547, with permission from Wiley. solid are very similar, as localized vibrations do not differ
substantially, and collective motions of larger groups of
atoms that could be indicative of the pore structure are typi-
here. Instead, in the following we will highlight specific aspects cally outside the spectral range (mid IR) accessible in most
of selected spectroscopic techniques that are especially useful laboratories. In addition, the interpretation of collective
for the analysis of porous solids and provide specific informa- modes is very complicated, and thus the IR analysis of the
tion on the porosity and the surface properties of porous solid itself does not provide useful information with respect
solids. Specifically excluded from this treatment are all to the pore system of porous solids.
methods for the in situ study of catalysts under working con- This is different, though, if probe molecules are used. Probe
ditions, because this would go substantially beyond the scope molecules can enter the pore system and interact with the
of such a chapter. The reader is referred to a complete recent internal surfaces of the materials. If this interaction leads to a
issue of Chemical Society Reviews, containing many contribu- change in the vibrational spectra, this change can be used to
tions on this issue.73 analyze the surface properties in the pore space of the solid.
For this type of analysis, it is obviously necessary for the
probe molecules to enter the pore system of the porous solid.
5.01.4.1 IR Spectroscopy
Therefore, the conventional KBr pellet technique used in the IR
IR spectroscopy is a well-established, routine technique for the characterization of porous solids is unsuitable, as it can block
analysis of solid, liquid, and gaseous samples. With IR spec- the pore openings. Therefore, a self-supporting wafer of the
troscopy, molecular vibrations are excited by the incident light, porous solid under study needs to be prepared, which has to be
Diffraction and Spectroscopy of Porous Solids 19

very thin in order to let a sufficient amount of IR radiation pass supporting wafer cannot easily be measured reliably. More-
without too strong scattering losses. However, preparation of over, the extinction coefficients (here, typically integral coeffi-
such thin samples is not always possible because of the cients over a range of wavenumbers are used) vary by about a
mechanical properties of the solids, or the particle sizes are in factor of three in different publications7679. Own data lie in
such a range that scattering is too strong. In such cases, analysis the middle of the range reported in the iterature, with
in a diffuse reflectance setup is a viable alternative. In this mode, 1.11 cm mmol1 (15521514 cm1) and 1.47 cm mmol1
the sample is placed in a sample cup and IR light is directed to (14731445 cm1).80 For practical purposes more important,
the flat surface of the sample. The scattered light is collected however, is the fact that the ratio of the integral extinction
typically with ellipsoidal mirrors and directed to the detector. In coefficients for the Lewis and Bronsted acid sites is reported
the range of absorption frequencies of the solid, the scattered to be around 1.3 in these publications, with the exception of
light is attenuated, as in the transmission case, and thus similar the study by Datka et al.80 where this ratio is about 1.45. The
information as in a transmission experiment can be extracted. ratio between Lewis and Bronsted acid sites, which is catalyti-
An absorbance-equivalent spectrum is obtained using the cally relevant, can thus relatively reliably be determined by IR
so-called KubelkaMunk function. However, this is only directly spectroscopy.
comparable with a conventional spectrum recorded in transmis- Another method to study the acidity of porous solids relies
sion mode, if the scattering coefficient is wavelength indepen- on the use of typically weakly basic probe molecules which
dent, which is not guaranteed in the IR region. Thus, diffuse do not lead to full proton transfer, but interact with the acidic
reflectance spectra are typically only interpreted in a qualitative OH groups and perturb their absorption. Partial transfer of the
manner. acidic proton to the basic probe molecules leads to a red-shift of
Probe molecules are interesting in analyzing the type of the OH-absorption band (typically found for the free OH groups
surface sites in porous solids, especially the type of acidic above 3600 cm1). There is a whole range of different probe
sites. In addition, IR spectroscopy on single crystals can be molecules reported, with more or less pronounced advantages
used for the analysis of the orientation of molecules in the and disadvantages for each of them. A good survey of the anal-
pore system of porous solids, and for the study of the diffusion ysis of acid sites using such probe molecules is given by Zecchina
behavior of guest molecules in pore systems. These latter two and coworkers.81 Simple, two-atomic molecules are also good
fields have recently been covered in a very useful review by probe molecules for the surface and the pore system of porous
Stavitski and Weckhuysen.74 solids. The IR spectroscopy of such molecules has recently been
comprehensively reviewed, and a good survey of the state of the
5.01.4.1.1 Analysis of surface properties art can be found in the publication by Lamberti et al.82
In many applications, the acidic properties of the internal Especially CO is a valuable molecule. Interaction with a
surfaces of porous solids are important. Many techniques metal site leads to a change in the strength of the CO bond
have been suggested for such an analysis,75 but IR spectroscopy of the molecule, and this change gives information on the
of adsorbed pyridine is probably the one most often used, as it adsorption site. Depending on the nature of the interaction,
allows the discrimination between Bronsted and Lewis acidic the frequency of the free CO-molecule (2143 cm1) can be
sites. Pyridine has characteristic bands, if protonated to a pyr- either blue or red shifted. A blue shift occurs, if the CO interacts
idinium ion (around 1545 cm1) or if it interacts with Lewis with cations, where either the electric field causes a polarization,
acidic sites (around 1455 cm1). There are also other charac- or the interaction of the CO lone pair with an acceptor site
teristic bands that are, however, less specific than these two causes a strengthening of the CO bond and thus a blue shift.
bands (Figure 26). As stated above, it is rather difficult to Generally, the stronger the blue shift, the stronger is the Lewis
precisely quantify the concentration of acid sites by IR spec- acidity of the acceptor site. On the other hand, if the CO is
troscopy of adsorbed pyridine, as the thickness of the self- bound to a transition metal with available d-electrons, these
interact with an antibonding CO p*-orbital, leading to a weak-
ening of the CO bond and thus a red shift of the IR absorption
B+L L
L band. These shifts of the CO-absorption band can be used in
many different ways to analyze the surface properties of the
Absorbance

solids of porous materials, such as zeolites, gels, or MOFs, and


many application examples are discussed by Lamberti et al.83
B B
5.01.4.1.2 Analysis of adsorbate/pore orientation
If pore systems in a porous material are oriented with respect to
the particle, the pore orientation can be analyzed with polar-
ized IR radiation, using probe molecules with a snug fit in the
1700 1600 1500 1400 pore system. Such a snug fit is possible in microporous mate-
Wavenumber (cm1) rials, where sufficiently mobile probe molecules are available,
Figure 26 IR spectrum of adsorbed pyridine on a ZSM-5 zeolite with a whose dimensions are in the same range as the dimensions of
Si/Al ratio of 20. Sample was activated at 550  C. The letters indicate the pore systems. If then the transition dipole moments for
bands characteristic for Bronsted (B) and Lewis (L) acidic sites. For certain absorption bands are known, the orientation of the
analysis of the acidity, typically the bands at around 1545 and 1455 cm1 probe molecules can be analyzed. The crystal of the material
are used. Reproduced from Schuth, F. Habilitationsschrift, Mainz, 1995. to be analyzed provides the reference system.
20 Diffraction and Spectroscopy of Porous Solids

However, as the crystals are typically small and individual 1.2


crystals need to be analyzed in order to have a unique reference
system, the analysis or such adsorbate orientation requires the 1
use of IR microspectrometers (mostly known as IR micro-
scopes). Resolution in principle is diffraction limited, and 0.8

Absorbance
thus, depending on the exact wavelength, a spatial resolution
of a few micrometers is expected. However, in practice such 0.6

good resolutions are hardly reached, as the S/N ratio decreases


0.4
substantially, if the aperture for selection of the analysis area 0
becomes too small. Analysis of adsorbate orientation until
0.2
recently was thus confined to crystalline porous materials, for 90
which crystals of several tens of micrometers size are available. 0
However, it has recently elegantly been shown that the bril- 3300 3200 3100 3000 2900 2800 2700
liance of IR synchrotron sources allows imaging of features
close to the diffraction limit,75 and thus, the previous limits 1.2
could be overcome in the future.
The first of such studies has been reported by Schuth83. The 1
general procedure for such experiments is described in this
paper, and the procedure has been used in a similar way also 0.8

Absorbance
in later publications: Single crystals of the molecular sieve (in
the case studied silicalite I) were loaded with p-xylene, for 0.6
which the IR spectrum is well known and the transition dipoles 0
0.4
are well described. IR spectra of individual, loaded crystals
were then recorded with polarized IR radiation with different
0.2 90
polarization. A number of bands with strongly differing inten-
sity, depending on the polarization of the incident light, were
0
identified (Figure 27). From the analysis of the polarization 3300 3200 3100 3000 2900 2800 2700
dependent band intensities, it could be concluded that the
Wavenumber (cm1)
p-xylene molecules align perpendicular to the long axis of the
silicalite I crystals, at least in the center of the crystal. No Figure 27 Polarized IR spectra of silicalite I crystals loaded with
polarization dependence was observed at the crystal edges, p-xylene. The angle 0 indicates polarization of the IR radiation
which can be rationalized by the silicalite I intergrowth struc- perpendicular to the long crystal axis. Crystals are oriented with the (010)
axis parallel to the IR beam. Top: spectrum of middle of the crystal and
ture, using current knowledge of this intergrowth structure.75
bottom: spectrum at the crystal edge. Reproduced from Stavitski, E.;
In the following, a number of other systems have been ana-
Weckhuysen, B. M. Chem. Soc. Rev. 2010, 39, 4615.
lyzed using polarized IR microspectrometry.8487 However, as
the technique is rather complex and suffers from the boundary
with a typical problem of microporous crystals: they are often
condition of requiring well-developed, sufficiently large crys-
cracked, and the cracks provide very fast transfer paths for
tals, it has not been used extensively.
molecules which can thus reach the internal regions of the
crystals much more quickly than expected for crystals of a
5.01.4.1.3 Analysis of diffusion processes
given size. While the initial studies have been performed with
IR spectroscopy can also be used to monitor the uptake of guest
conventional detectors, the advent of spatially resolving focal
molecules into the pore system of a porous solid. This works
plane array detectors has made it possible to push the limits of
for polycrystalline wafers or powders as well as for single
the technique. This allowed the analysis of the uptake of alkanes
crystals. For such experiments, one detects the increase in the
into MOFs, such as in the CuBTC material, for which also the
intensity of an absorption band with time after exposing
presence of surface barriers for uptake into the pore system was
the porous solid to the adsorptive. This curve is then fitted
detected.92 IR microspectroscopy is not only useful for the anal-
with an appropriate rate law, and by this procedure the diffu-
ysis of just the transport processes in porous solids, but also the
sivities can be calculated.
coupling of transport and reaction can be studied, as exempli-
Pioneering work in this field comes from the group of
fied for many cases and reviewed by the group of Weckhuysen.75
Hellmut Karge, and was carried out on polycrystalline
powders.88,89 A pressure jump of the adsorptive was induced,
and the uptake of the gas was followed. The diffusivities calcu-
5.01.4.2 NMR Spectroscopy
lated from such experiments were in reasonable agreement with
such obtained from pulsed field gradient NMR (PFG NMR) As with IR spectroscopy, the analysis of the porous solid by
experiments, which was not the case for many other methods NMR spectroscopy often does not reveal substantial differences
to study diffusion processes. Later on, this method was extended between a bulk material and a porous material, with the excep-
to IR microspectroscopy on single crystals by the groups of tion that the high surface area may lead to a strong contribu-
Lercher90 and Schuth91. The calculated diffusion coefficients tion of surface species to the spectra. However, there are several
were found to be one order of magnitude higher than diffusion NMR techniques that give information on the pore space in
coefficients reported in the literature. This could be associated porous solids, such as 129Xe NMR spectroscopy or PFG NMR
Diffraction and Spectroscopy of Porous Solids 21

spectroscopy. These techniques will be briefly discussed in the 5.01.4.2.2 Pulsed field gradient NMR spectroscopy
following. NMR tomography is a very interesting technique While it is normally important to have a highly homogeneous
that is in rapid development, but it has not reached the reso- magnetic field in NMR spectroscopy, PFG NMR spectroscopy
lution required to analyze structural porosity. Nevertheless, it makes use of well-defined field inhomogeneities during an
allows us to detect flow through particle beds. However, as NMR experiment. For the analysis of diffusion in porous
such structures are not porous solids in the strict sense, the solids, this technique has been developed largely by the groups
reader is referred to a recent review on this topic.93 of Pfeifer and Karger; the early work is reviewed in a paper from
1987,101 a recent review from the group of Karger is available
as well.102
5.01.4.2.1 Analysis of motion in porous materials The basis of the method is a spin-echo experiment, in which
on the molecular scale the sample is excited first with a p/2 pulse and then with a
There are a number of NMR techniques suitable for the analysis p-pulse. This leads to a spin-echo signal, the intensity of which
of motion on the molecular scale, such as spin-echo 2H NMR is proportional to the total magnetization. However, if short
line-shape analysis94, or spinspin or spinlattice NMR relax- field gradient pulses are superimposed over the constant mag-
ation time measurements.95 A recent, very useful review cover- netic field after the two radio-frequency pulses, the spin-echo
ing different techniques with application examples is given by intensity is reduced, if molecules have moved away from their
Geppi et al.96 original position during the time between the two field gradi-
In 2H NMR line-shape analysis, static NMR spectra of ent pulses, as then they experience a different local magnetic
deuterium-containing guest molecules are analyzed at variable field which changes their Larmor frequency (Figure 28). This
temperature. In the absence of motions on the NMR timescale leads to an attenuation of the spin-echo signal according to103
(103106 Hz97), powder samples containing deuterium nuclei Z
give a typical Pake doublet, due to the different orientations of Ct, gdg P r; t cos gdgr dr [24]
the nuclei with respect to the field which are not averaged by
dynamical processes. However, if there is fast dynamics of the with C being the attenuation of the signal, P(r,t) the mean
deuterium-containing molecules, a liquid-state like spectrum propagator, which is the probability that during the time inter-
results, with a single narrow line. Intermediate situations result val t between the two field pulses a molecule in the sample has
in distortions of the Pake patterns, which reflect the character- been shifted over a distance r in the direction of the field
istics of the motion of the molecules. By simulating the pat- gradient, g the gyromagnetic ratio which is characteristic for
terns, details of the dynamics of the guest species in the pore the nucleus under study, d the length of the field pulse, and gr
systems of porous materials can be elucidated, including rates the field gradient. For a homogeneous system, the mean prop-
of molecular motion. Typically, variable temperature experi- agator is given by
ments are carried out, and the change in dynamic behavior is  2
r
recorded over a range of temperatures. This technique has P r; t 4pDt 1=2 exp [25]
typically been used to study the dynamics of hydrocarbons in 4Dt
zeolites, and a prototypical example of such a study can be with D being the diffusion coefficient. Using this equation,
found in the study of Sato et al.97 eqn [2] becomes
Relaxation times are the characteristic times needed for the
spin population to return to the equilibrium distribution after  
Ct, gdg exp g2 d2 g2 Dt [26]
application of the radio-frequency pulse in an NMR experi-
ment. Relaxation can occur as the so-called spinlattice relax- so that the diffusion coefficient is easily obtained from a plot of
ation (also called longitudinal relaxation, characteristic time ln C over (gdg)2. Mean displacements of molecules on the
T1), which probes the fast-to-intermediate dynamics of a sys- timescale of PFG NMR experiments are on the order of micro-
tem of the mid-kHz to GHz scale, while the spinspin relaxa- meters, and thus typically the intraparticle diffusion in porous
tion (transverse, T2) probes slower processes. In typical solids is measured in such experiments. However, depending
experiments, the relaxation times are determined and assigned on the nature of the system under study, also interparticle
to certain dynamical processes. Mitchell and Strange98 have diffusion can be analyzed by PFG NMR spectroscopy. PFG
analyzed the dynamics of naphtalene in porous silica gels NMR is most often used for diffusion studies of single compo-
with different pore sizes. By analysis of the relaxation behavior, nent systems, but it is also a very powerful method to deter-
they concluded that in sufficiently large pores a core of naph- mine self-diffusion coefficients even in multicomponent
talene with a structure corresponding to the solids exists, with a systems, as it is sensitive to a particular diffusing species.104
disordered region close to the surface. At sufficiently small pore
sizes (4 nm), the bulk-like structure was not formed any more,
129
and the presence of a disordered structure was suggested. 5.01.4.2.3 Xe NMR spectroscopy
There are also more advanced NMR techniques that allow Xenon is a very suitable probe for the pore space of porous
the elucidation of details of molecular motion in porous solids. solids, due to its good NMR receptivity and inertness. Its appli-
The group of Chmelka has published a series of papers on the cation for the study of porous materials has been reviewed by
hopping dynamics or aromatic molecules in faujasite type Bonardet et al.105 The key property of xenon for probing the
zeolites, studied by 2D 13C exchange NMR experiments.99,100 pore space of porous solids is the large polarizability of the
This method allows model-free determination of the geometry atom, which is very sensitive to interactions with the environ-
and timescale of reorientation dynamics. ment. Since the chemical shift range of xenon in NMR
22 Diffraction and Spectroscopy of Porous Solids

Nuclear
spin
Rotates about B
with w = g B

)
te
or ce
B magnetic field

na
co spa
di
r(
r=0

B0 Time
B0 + gr
d t d d 0.110 ms
t 1 ms 1 s

p/2 p
RF pulses S(g = 0)
pulse pulse

Signal Free induction S(g 0)


decay (FID)
Time
0 2t
Figure 28 Principle of a PFG NMR experiment. Reproduced from Chmelik, C.; Karger, J. Chem. Soc. Rev. 2010, 39, 4864, with permission.

spectroscopy is very wide (7500 ppm), even small changes in determination of concentrations is not possible with this tech-
the environment can be easily detected. nique) can be recorded during an uptake experiment.103
Chemical shifts of xenon in porous solids are related to the This technique has been largely pioneered by Kargers group,
mean free path of xenon, and thus to the pore sizes and the and several interesting application studies have been published.
pore topologies of the materials under study, with pronounced Figure 29 shows, for instance, the uptake of methanol in a
effects observed for microporous materials. If the xenon con- ferrierite crystal after a pressure step from 10 to 0 mbar. One
centrations are extrapolated to zero (the chemical shift is can clearly observe the development of the desorption profiles
strongly loading dependent), the chemical shift of xenon over the approximately 2 h over which desorption occurs. Fit-
adsorbed into the pores increases with decreasing pore size ting of the desorption profiles with appropriate transport equa-
and more restricted diffusion. However, these correlations are tions gives numerical values for diffusivities.
difficult to quantify, and thus the NMR spectra of adsorbed Xe A highly interesting recent study107 using interference
are mostly interpreted qualitatively. microscopy gave unprecedented insight into the nature of the
In a recent application of Xe NMR spectroscopy, the transi- surface barriers, which are frequently observed for microporous
tion between an open and more closed form of the MOF MIL- materials. Studying the uptake of different hydrocarbons by the
53 was studied.106 During the adsorption of Xe, at low pressure MOF Zn(tbip), it was discovered that the surface barrier is not a
only one signal is observed in the NMR spectrum, characteristic homogeneous barrier, but that most of the pores are completely
for the large pore form of MIL-53. Upon pressure increase, a blocked, while only a minor fraction gave unobstructed access
second, broad signal appears, which indicates a transformation to the internal pore system of the material. While the nature of
to the narrow pore form. However, at room temperature this the blockage is still unclear, this work provides a sound basis for
transformation is not completed up to xenon pressures of a better understanding of the factors which hinder access of
1.34  105 Pa, as the intensity of the line characteristic of the molecules to the pore system of microporous solids.
large pore form never completely vanishes.

5.01.5 Conclusion
5.01.4.3 Interference Microscopy
While interference microscopy is not a spectroscopy technique This chapter has highlighted several techniques that are partic-
in the strict sense of the word, it is nevertheless an interesting, ularly useful for the analysis of porous solids. In many respects,
rather recent development for the study of porous solids. the characterization of porous solids by diffraction and spec-
The method relies on the change of refractive index upon troscopy does not differ from the analysis of the nonporous
adsorption of a guest species into porous solids. If the refractive analogs. However, some techniques probe particular features
index is recorded in a spatially and temporally resolving man- related to the porosity of the materials, and these were the
ner, time-dependent relative concentration profiles (absolute focus of this chapter. With advances in spatial and temporal
Diffraction and Spectroscopy of Porous Solids 23

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7.20 FischerTropsch Synthesis: Catalysts and Chemistry
J van de Loosdrecht, Sasol Technology Pty (Ltd), Sasolburg, South Africa; Eindhoven University of Technology, Eindhoven,
The Netherlands
FG Botes, Sasol Technology Pty (Ltd), Sasolburg, South Africa
IM Ciobica, Eindhoven University of Technology, Eindhoven, The Netherlands
A Ferreira, P Gibson, DJ Moodley, AM Saib, and JL Visagie, Sasol Technology Pty (Ltd), Sasolburg, South Africa
CJ Weststrate and JW (Hans) Niemantsverdriet, Eindhoven University of Technology, Eindhoven, The Netherlands
2013 Elsevier Ltd. All rights reserved.

7.20.1 Introduction: Processes, Catalysts, and Recent History 526


7.20.1.1 Anything-to-liquids Technology: Syngas Production, FTS, and Product Workup 526
7.20.1.2 FTS, the Product Distribution 526
7.20.1.3 FischerTropsch Catalysts and Modes of Operation 527
7.20.1.4 Historical Development of the FTS 529
7.20.2 Iron-Based FTS Catalysts 531
7.20.2.1 Introduction 531
7.20.2.2 Commercial Applications 531
7.20.2.3 Iron FischerTropsch Catalyst Preparation 531
7.20.2.3.1 Fusion 532
7.20.2.3.2 Precipitation 533
7.20.2.3.3 Improving iron FischerTropsch catalyst precursors by promoters 534
7.20.2.3.4 Activation and reduction procedures 534
7.20.2.4 Selectivity Manipulation of Iron Catalysts 535
7.20.2.5 Catalyst Stability During FTS 535
7.20.2.6 Spent Catalyst Management 536
7.20.3 Cobalt-Based FTS Catalysts 537
7.20.3.1 Introduction 537
7.20.3.2 Composition of Cobalt Catalysts 537
7.20.3.3 Preparation of Cobalt FischerTropsch Catalysts 539
7.20.3.3.1 Precipitation 539
7.20.3.3.2 Preparation methods involving pre-shaped supports 540
7.20.3.3.3 Calcination 541
7.20.3.3.4 Reduction 541
7.20.3.4 Cobalt Catalyst FischerTropsch Performance 541
7.20.3.5 Deactivation and Regeneration of Cobalt FischerTropsch Catalysts 544
7.20.4 Mechanisms and Kinetics of FTS Over Iron and Cobalt Catalysts 546
7.20.4.1 Introduction 546
7.20.4.2 Surface Science Studies and Model Reactions 547
7.20.4.2.1 Adsorption of CO and hydrogen on model surfaces 547
7.20.4.2.2 CO bond scission 548
7.20.4.2.3 Hydrogenation and the stability of C1Hx species 549
7.20.4.3 DFT Modeling 549
7.20.4.3.1 CO Dissociation 549
7.20.4.3.2 C H reactions 550
7.20.4.3.3 Chain growth 551
7.20.4.4 Macrokinetic Observations and Models 551
7.20.4.4.1 General observations regarding kinetics 551
7.20.4.4.2 Simple macrokinetic models 552
7.20.4.4.3 Selectivity modeling 552
7.20.4.5 Mechanistic and Kinetic Implications 553
7.20.5 Conclusion 554
References 554

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00729-4 525


526 FischerTropsch Synthesis: Catalysts and Chemistry

7.20.1 Introduction: Processes, Catalysts, gasification. Alternatively, heat can be supplied externally, in
and Recent History which case the gas is reformed only with steam and/or CO2,
but no oxygen is added. Examples of this approach include
The FischerTropsch synthesis (FTS) represents technology steam reforming (where mainly steam is added), dry reforming
from the 1920s1,2 that has continuously been revived to pro- (where mainly CO2 is added), and heat exchange reforming
vide synthetic hydrocarbon fuels and chemicals from initially (where process heat is supplied to the reformer tubes). Typical
coal, later natural gas, and nowadays also biomass. Virtually reforming catalysts are based on nickel as the active metal.10
any source of (hydro)carbon feedstock can be converted to a The second step in the XTL process is to catalytically convert
mixture of synthesis gas, or syngas (CO and H2), which is in the syngas to a range of hydrocarbons via the FT synthesis,
fact a key intermediate on which theoretically the entire chem- which mainly yields linear alkanes and 1-alkenes, and which
ical industry could be based. FTS stands for the reaction(s) of will be the main subject of this chapter hereafter.
synthesis gas to predominantly straight-chain hydrocarbons, The third and last step is usually the workup of the
which can be paraffins from CH4 to waxes (CnH2n2 with n hydrocarbons to final products, which are typically fuels, but
from 1 to over 100), olefins from ethylene to much longer optionally also chemicals. A popular application at present is
molecules (CnH2n, with n  2), and to a lesser extent oxygen- to target the production of long chain waxes in the FT synthe-
ated products such as alcohols. It produces as main by- sis, followed by hydrocracking to middle distillate range
products water and/or carbon dioxide, that is, due to the components, such as diesel (C9C22) and jet fuel (C9C15).
water-gas shift (WGS) reaction. Being a highly exothermic Hydrocracking catalysts are bifunctional in nature, with either
reaction, it generates large amounts of heat. The process is a noble metal (e.g., Pt) or sulfided base metals (e.g., Ni/W or
represented by the simplified reaction equations Co/Mo) as the hydrogenation function on a catalytically active
acidic support, such as a silicaalumina. We refer to the liter-
FTS : CO 2H2 ! CH2  H2 O  165 kJ mol1 [1] ature for further information on this subject.11,12
WGS : CO H2 OH2 CO2  42 kJ mol1 [2]

Reaction [1] represents in essence a polymerization, imply-


7.20.1.2 FTS, the Product Distribution
ing that the product will be a mixture of hydrocarbons with
a distribution in molecular weights. Selectivity and control At the chemistry level, the FT synthesis is both a CO hydroge-
thereof are therefore of key importance in FTS technology. nation reaction and a polymerization reaction. The former is
FischerTropsch technology represents a subject of inten- reflected by the fact that the CO bond must be broken and
sive research both in industry and in academia. Many excellent new CH bonds formed. Additionally, CC bonds must be
reviews are available.39 formed in order to effect hydrocarbon chain growth. Since the
In this chapter, we first describe the general aspects of the product carbon number distribution approximately follows a
technology in which the FTS features, then the more chemical statistical function called the AndersonSchulzFlory relation-
aspects of the process in relation to the iron and cobalt catalysts ship, it is widely accepted that chain growth occurs one carbon
that are used in practical applications, and finally mechanistic atom at a time via a polymerization mechanism. Proposals for
insight, on the basis of kinetics, surface science, and computa- the monomer of chain growth, which is produced in situ, have
tional modeling. included adsorbed CO, an enol species and a CHx species,7,1315
and will be discussed further in the section on mechanism and
kinetics.
The competition between chain growth (yielding a surface
7.20.1.1 Anything-to-liquids Technology: Syngas
intermediate with one higher carbon number) and chain ter-
Production, FTS, and Product Workup
mination (yielding a desorbed final product) is determined by
The overall process from original carbon source for the syngas the probability for growth, called the a-value. A higher a-value
to the FTS product is named after the feedstock employed, will result in longer hydrocarbons and thus a heavier product
hence the terminology coal-to-liquids (CTL), gas-to-liquids spectrum (Figure 1). If a is independent of carbon number, the
(GTL) and biomass-to-liquids (BTL), collectively known as scheme presented in Figure 2 applies and the total amount of
XTL (anything-to-liquids). carbon contained in products with n carbon atoms (namely
In all instances, the carbon source is first converted to Cn) can be formulated on a relative basis:
synthesis gas (or syngas for short), which is a mixture of CO
C1 11  a
and H2. Solid feedstocks such as coal or biomass are gasified,
usually noncatalytically, by partial oxidation with oxygen (sup- C2 21  aa
plying the heat for the endothermic gasification reactions) and
reaction with steam (which acts as a gasification agent, hydro- C3 31  aa2
gen source, and coolant). Cn n1  aan1
When the starting material is natural gas, it can also be
adiabatically reformed in the presence of oxygen and steam. The total amount of carbon in the product spectrum then
There are different embodiments of this approach, such as forms a convergent infinite sum with an analytical solution:
autothermal reforming (ATR), noncatalytic partial oxidation X
1 X
1
1
(POX), and catalytic partial oxidation (CPOX), but in essence Cn n1  aan1
the chemistry of all is the same and very similar to that of coal 1 1
1a
FischerTropsch Synthesis: Catalysts and Chemistry 527

HTFT LTFT
100
90
CH4 C5+

Carbon atom selectivity (%)


80
70 C20+
waxes
60 C2C4
C5C11
50 gasoline

40 C9C22
30 diesel-
distillates
20
10
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Chain-growth probability, a

Figure 1 Hydrocarbon product spectrum that is produced during FischerTropsch synthesis for varying chain growth probability a. High-temperature
FischerTropsch technology (HTFT) corresponds approximately to 0.70 < a < 0.75, and low-temperature FischerTropsch (LTFT) to about
0.85 < a < 0.95.

Products are primary FT products and which are formed subsequently by


C1 C2 C3 secondary reactions. For example, olefins and alcohols can
1-a 1-a 1-a undergo a range of secondary reactions, such as hydrogenation,
a a a double bond isomerization, skeletal isomerization, and con-
C* C1* C 2* C 3* ..
version to heavier compounds.4,16
Intermediates

Figure 2 Carbon chain growth and termination scheme for the


derivation of the AndersonSchulzFlory equation, with a the chain
growth probability factor, Cn (n 1, 2, 3, . . .) the final products with n 7.20.1.3 FischerTropsch Catalysts and Modes of Operation
carbon atoms, and Cn* the intermediates with n carbon atoms. Metals known to catalyze the FT reaction mainly include iron,
cobalt, ruthenium, and nickel.6 Ruthenium is a scarce and
expensive metal, whereas nickel only forms methane at reac-
This means that the selectivity toward products with n tion temperatures sufficiently high to suppress nickel carbonyl
carbon atoms on a carbon atom basis, namely Sn, can be formation (note that methanation is the reverse reaction of
expressed as follows: methane reforming, for which nickel-based catalysts are com-
monly used10). As a result, only iron- and cobalt-based FT
Cn catalysts have found commercial application.1820 Iron gener-
Sn X1 n1  a2 an1
1
Cn ally produces more olefins and oxygenates than cobalt (i.e., a
less hydrogenated product spectrum), which may be related to
After converting this equation to the logarithmic domain
the lower hydrogenating ability of iron. While cobalt is active
and rearranging, it is found that
in the metallic state,19 iron catalysts change under Fischer
  Tropsch conditions to a complex mixture of iron carbides
Sn 1  a2
ln n ln a ln [3] and oxides.20,21
n a
Byproducts of the FTS originate from the way oxygen from
As a result, a plot of ln(Sn/n) versus carbon number (n) gives CO is removed. With cobalt catalysts, essentially all oxygen
rise to a straight line with a slope equal to ln(a). However, from CO dissociation (typically around 99%) is discarded as
deviations in the actual FT product spectrum from the ideal water. Iron catalysts differ in this respect, as a significant por-
AndersonSchulzFlory distribution are usually observed.4,14,16,17 tion of the oxygen is also discarded as CO2. The latter is often
These include a higher methane and a lower C2 selectivity than visualized as a separate, consecutive reaction, namely the WGS.
predicted by the equation. There is also an increase in the chain Stoichiometrically, the overall process can be represented by
growth probability factor and concomitant decrease in the reactions [1] and [2], which we repeat here:
olefin/paraffin ratio with hydrocarbon chain length. In addi-
tion to linear alkanes and 1-alkenes, a variety of other products FTS : CO 2H2 ! CH2  H2 O  165 kJ mol1 [1]
are also formed, including branched aliphatic compounds,
WGS : CO H2 OH2 CO2  42 kJ mol1 [2]
alcohols, aldehydes, ketones, acids, and (at sufficiently high
operating temperatures) even aromatics. This alludes to the The net rate of hydrogen conversion divided by CO conver-
complexity of the reaction and many unresolved issues remain sion (sometimes referred to as the usage ratio) is extremely
regarding the reaction mechanism. A further complicating important for the gas loop design around an FT reactor. In the
factor is that it is not always clear which of these compounds one extreme, where virtually no WGS takes place, the usage
528 FischerTropsch Synthesis: Catalysts and Chemistry

ratio is only determined by the FT reaction (with a high selec- catalysts, yielding a much lower overall usage ratio that is better
tivity to long hydrocarbons and a low selectivity to methane) suited to syngas feeds with a low H2/CO ratio, such as that
and assumes a value of around 2. In the other extreme, where generally obtained from coal gasifiers.
almost all water is shifted to CO2, the usage ratio can approach Table 1 presents the current commercial application of the
a value of 0.5. The low propensity of cobalt catalysts for the FTS. There are two important aspects to note from this table.
WGS makes them the preferred catalysts for GTL application, First, the worldwide FTS capacity is expected to reach a total of
since the H2/CO ratio of syngas derived from natural gas is just over 400 000 barrels per day by 2013 (1 barrel 159 l),
already close to or above the usage ratio. Any additional WGS which is very small compared to the total crude oil production
will result in an excess of hydrogen that would not be fully of around 8085 million barrels per day. Second, the FTS has
consumed by the FT reaction, even if CO is converted to been applied in a variety of forms, which determines the type
extinction. Conversely, the WGS is more facile over iron of reactor employed. As indicated in Figure 3, these reactors

Table 1 FischerTropsch synthesis, current commercial plants and plants under construction

Company Location Carbon feedstock Catalyst type Reactor type Start-up date Approximate plant
capacity (barrels
per day)

Sasol Sasolburg, South Initially coal, currently Fused Fe/K HTFT circulating 1955 to
Africa natural gas fluidized bed 1985
Precipitated Fe/K LTFT multitubular 1955
fixed bed 5000
Precipitated Fe/K LTFT slurry phase 1993
(spray dried)
Sasol Secunda, South Mostly coal, now Fused Fe/K HTFT circulating 19801999 160 000
Africa supplemented by fluidized bed
natural gas HTFT SAS reactora 1995
Shell Bintulu, Malaysia Natural gas Co/SiO2 LTFT multitubular 1992 14 500
Co/TiO2 fixed bed
PetroSA Mosselbay, South Natural gas Fused Fe/K HTFT circulating 1993 22 000
Africa fluidized bed
(Sasol technology)
Sasol-QP (Oryx) Ras Laffan, Qatar Natural gas Co/Al2O3 LTFT slurry phase 2007 34 000
Shell (Pearl) Ras Laffan, Qatar Natural gas Co/TiO2 LTFT multitubular 2011 140 000
fixed bed
Chevron-Sasol Escravos, Nigeria Natural gas Co/Al2O3 LTFT slurry phase 2013 34 000
a
SAS: Sasol Advanced Synthol, fixed fluidized bed.

Moving bed Stationary bed reactors


1200 m particles 2005000 m particles

Multitubular
LTFT, 200250 C
fixed bed
3-phase system:
6000 barrels
gasliquidsolid
per day
a = 0.850.95
Products: Slurry bubble
wax, diesel, naphta column, Microchannel reactor
Catalysts: filled with wax ~ 2001000 b/d (for assembly)
supported cobalt or 24 000 barrels Microchannel process
technology module
precipitated iron per day
Boiling heat transfer

HTFT, 320350 C High heat flux


10 times higher heat flux
FT

than conventional reactors


2-phase:gassolid
a = 0.700.75
Products:
petrol and chemicals
Catalysts:
fused iron, K-promoted
Circulating
fluid bed Fixed fluid bed
7000 barrels per day 20 000 barrels per day

Figure 3 Overview of FischerTropsch technology with reactors (figure microchannel reactor: courtesy of the Oxford Catalysts Group).
FischerTropsch Synthesis: Catalysts and Chemistry 529

can broadly be classified in two classes, namely two-phase or promise, especially with respect to the small-scale application
three-phase reactors, and moving or stationary catalyst bed of a few hundred or a few thousand barrels per day production
reactors.2224 capacity, and some relatively new commercial companies are
The high-temperature FischerTropsch (HTFT) synthesis actively pursuing this technology.28
process is characterized by operating temperatures of about Structured reactors (monolith type reactors) for FT applica-
320350  C and the products are essentially only in the gas tion have also attracted the attention of mainly academia,
phase under reaction conditions, giving rise to a gassolid although there has been some limited interest from commer-
system without any bulk liquid phase. Originally, this process cial companies as well.29 In this approach, the active FT metal
was operated in circulating fluidized bed reactors and more (e.g., cobalt) is coated onto a large structure with a specific
recently in fixed fluidized bed reactors. Cobalt catalysts would geometry, which is then inserted into a reactor tube.
essentially only produce methane at these temperatures, mak- The LTFT synthesis is ideally suited for the production of
ing alkali-promoted iron catalysts the only option for this high-quality middle distillates (diesel and jet fuel) after hydro-
application. Due to the mechanical demand that these moving cracking of the long chain waxes. In addition, the heavy prod-
bed reactors place on the catalyst, particle strength is an impor- uct spectrum provides chemical opportunities in the form of
tant consideration; consequently, only fused bulk iron catalysts speciality waxes and base oils. The naphtha from the process is
have been employed commercially. The light product spectrum also a high-quality feedstock for naphtha steam crackers that
is best suited to the production of gasoline, but the high produce mainly ethylene, but also some propylene.
selectivity toward linear 1-olefins and (to a lesser extent) oxy-
genates allows for the extraction of chemicals from the product
7.20.1.4 Historical Development of the FTS
slate. These include monomers such as ethylene and propyl-
ene, co-monomers such as 1-hexene and 1-octene, and sol- Historically, the first syngas conversion results were pub-
vents (e.g., propanol, butanol, methyl ethyl ketone (MEK), lished by Sabatier30 in 1902 where it was shown that a mix-
and acetaldehyde).25 ture of carbon monoxide and hydrogen could be converted
The low-temperature FischerTropsch (LTFT) synthesis is into methane over nickel and cobalt catalysts. In the 1920s,
operated between 200 and 250  C.26,27 Both cobalt and iron Franz Fischer and Hans Tropsch took this process a step
catalysts are suitable for this application, although cobalt cat- further and showed that syngas could be converted into a
alysts would typically be used toward the lower half of the mixture of higher hydrocarbons that could be used as petrol
quoted temperature range. The heavy product spectrum or diesel (i.e., FTS).1,2 In their first patent,31 they described
extends well into the domain of waxes, which are liquid the production of higher hydrocarbons using iron- and
under reaction conditions. The presence of a bulk liquid phase cobalt-based catalysts operated at atmospheric pressure and
gives rise to a three-phase gasliquidsolid system. Originally, at temperatures below 300  C. Further research in Germany
only fixed-bed reactors operating in a trickle bed mode were led to improved versions of this process. The first commercial
employed for this synthesis. In order to limit the pressure plant started in 1936. Several others followed and provided
drop over the stationary catalyst bed, catalyst particle sizes Germany and Japan with synthetic fuel during the Second
must be in the millimeter range, which brings about signifi- World War. These plants used mainly cobalt catalysts
cant intra-particle diffusion limitations. This not only limits supported on kieselguhr (i.e., silica-based supports) and pro-
catalyst utilization, but also adversely affects product selectiv- moted by magnesia and thoria, in fixed-bed reactors. Further,
ities due to the differences in diffusion rates between hydro- China had FTS plants in the 1940 through 1960s, all based on
gen and CO that causes higher H2/CO ratios toward the cobalt catalysts.32
center of the particles. The highly exothermic nature of After the war, the German FT technology came in the hands
the FT reaction causes axial and radial temperature profiles of the Allied Forces. Many scientists and engineers who con-
in the catalyst bed. tributed to the German developments were interrogated and
More recently, slurry bubble-column reactors have been the entire FischerTropsch technology was extensively investi-
developed to overcome some of these drawbacks. Syngas is gated at the US Bureau of Mines, which resulted in new two-
bubbled through a suspension of fine catalyst particles in the phase HTFT technology. The classical textbook by Storch,
liquid product phase. The catalyst particle sizes are usually less Golumbic, and Anderson originates from this period.3 Small
than about 100 mm, which is sufficiently small to prevent intra- plants were built in the US and operated in the 1950s.
particle diffusion limitations, while the well-mixed liquid phase Large-scale FTS developments mainly occurred in South
ensures virtual isothermal operation of the reactor. There are, Africa.33 Sasol started an FTS plant in 1955 based on HTFT to
however, certain technical challenges associated with FTS slurry make petrol and on LTFT to produce wax. Both HTFT and LTFT
reactors. A prerequisite of a slurry process is the development of used iron-based catalysts. The HTFT technology formed the
an efficient solidliquid separation step to remove product wax basis for the large expansion of Sasol in the late 1970s/early
from the reactor. It is extremely important to ensure the 1980s when Sasol 2 and 3 were built in Secunda (see Table 1).
mechanical integrity of the catalyst to limit the extent of break- The main reasons for this expansion were the oil crises in the
up and attrition in the moving bed environment. 1970s, which led to a significant increase in the crude oil price
Of late there have been some new reactor developments for (see Figure 4).
FTS application, but none of these have been commercially These oil crises also initiated renewed interest in FTS from
applied yet. Microchannel reactors can support very high heat other companies like BP, ExxonMobil, Gulf, Shell, and Statoil,
and mass transfer rates and thereby address the problems of which was mainly based on cobalt FTS catalysts.34,35 In the last
traditional fixed-bed reactors, while the stationary bed circum- 20 years, this has led to new commercial GTL plants by PetroSA
vents the challenges of slurry reactors. This approach shows (South Africa; 1993), Shell (Malaysia; 1992), Sasol-Qatar
530 FischerTropsch Synthesis: Catalysts and Chemistry

450 100

400 Patents 90

350 80

Number of articles/patents
Articles

US crude oil price ($)


70
300 US crude oil price
60
250
50
200
40
150 Articles Oil price 30
100 20
50 Patents 10

0 0
1970 1975 1980 1985 1990 1995 2000 2005 2010
Publication year
Figure 4 Patents and articles per year compared with the crude oil price (figure inspired by de Smit and Weckhuysen21).

FTS

ATR
ASU

Figure 5 Photo of the Sasol-QP Oryx GTL plant in Qatar, showing the air separation units (ASUs), the auto-thermal reformers (ATRs), and the
FischerTropsch synthesis (FTS) slurry reactors. The product work-up section located behind the FTS reactors is not visible (photo courtesy of Sasol).

Petroleum (Qatar; 2007; see Figure 5), Shell (Qatar; 2011), oil-derived fuels. However, products from CTL facilities have
and Sasol Chevron (Nigeria; under construction start-up a much larger CO2 impact, which is immediately clear from the
2013). An overview of the current commercial operations overall stoichiometric equations [1] and [2]. In the hypothet-
using FTS technology is shown in Table 1. ical limit of using a carbon feedstock which does not contain
The investment decision to build the Sasol-Qatar Petroleum any hydrogen, one CO2 molecule is formed for every carbon
Oryx-GTL plant was taken in 2003 when the oil price was $25/ atom that ends up in a hydrocarbon. A large portion of the
barrel. The facility was built at a cost of $1 billion. Currently, a CO2 produced in CTL plants is removed and concentrated, and
yearly profit is generated of about $500 million.36 Sasols is therefore ideally suited for capturing, that is, capture ready.
much larger Secunda CTL facility is generating currently At the same time new focus on products from biomass can
about $2 billion profit annually.36 Shells Pearl plant (both stimulate interest in FTS further, as biomass can be used as a
the FTS production 140 000 barrels per day and the carbon source for syngas generation. Recently, Oxford Cata-
upstream natural gas condensates 120 000 barrels per day lysts has demonstrated their FTS technology using syngas made
together) was built at a cost of $20 billion,37 and Shell from wood chips.28
announced to make annually $4 billion cash when Pearl is at Other opportunities for GTL applications in the future
full production with the oil price at $70/barrel. It is clear that might be the use of associated natural gas in small-scale plants
new GTL/CTL facilities require large capital investments, and (<1000 barrels per day, as Oxford Catalysts and CompactGTL
are heavily dependent on the prevailing crude oil price. How- are pursuing), as well as the use of shale gas in large-scale
ever, over the long term these large-scale GTL/CTL facilities do facilities (as pursued by Sasol).
make economic sense. From an academic point of view, renewed interest in FTS
A new challenge to the GTL/CTL technology is global warm- was clearly observed in two main waves (see Figure 4). The first
ing and the emission of CO2. Fuel products from GTL facilities wave occurred in the late 1970s, while the second one started
have a similar environmental footprint compared to crude around 1995 and is still gaining momentum. The latter
FischerTropsch Synthesis: Catalysts and Chemistry 531

observation is also matched by an increase in patenting activ- 7.20.2.2 Commercial Applications


ity. Of course, this revived activity is related to the increase in
Sasol is a leader in the field when it comes to commercializing
the crude oil price, although the present academic interest is
iron-catalyzed FTS processes. In the early 1950s, Sasol com-
certainly also inspired by the notion that crude oil resources are
mercialized Fe-catalyzed FTS based on the Ruhrchemie process
limited. Typical topics in FischerTropsch research with a high
to produce a variety of synthetic petroleum products using the
academic interest are catalyst preparation methods, deactiva-
Arge Tubular Fixed bed reactors (see Table 1 and Figure 3).
tion studies, and mechanistic and kinetic studies, in which
Later on, they developed the slurry-bed reactor and this reactor
sophisticated tools such as in situ catalyst characterization,
together with the Arge reactors are used to produce high-
surface science, molecular modeling, and transient kinetic
molecular-weight hydrocarbons for the wax industry.38 In the
studies are the common ingredients. The increased interest
late 1950s, Sasol also commercialized a circulating fluidized
from both the academic as well as the commercial world has
bed reactor at their Sasolburg facilities in which fused iron
created excellent scientific interactions and discussions, which
catalyst is fluidized at high temperatures to produce lighter
enabled further progress on this exciting topic of FTS. Many
hydrocarbons ideally suited for producing fuel and chemical
questions are still outstanding, such as the state of the catalyt-
feedstock. In the late 1970s/early 1980s Sasols Secunda plant
ically active surface under reaction conditions, and the reaction
was built using this circulating fluidized bed technology, which
mechanism in terms of elementary steps.
was replaced in the late 1990s by the improved fixed fluidized
bed technology. Subsequent to Sasols successful commercial-
ization of iron-catalyzed FTS, South Africas national oil
7.20.2 Iron-Based FTS Catalysts
company (PetroSA) commercialized a GTL facility using
7.20.2.1 Introduction previous-generation high-temperature FTS technology (Sasol
licensed technology). This technology is based on a fused
The iron-catalyzed FTS process is, along with ammonia synthe-
iron catalyst operated in a fluidized bed reactor at high tem-
sis, one of the most studied systems in the field of heteroge-
perature (330350  C). In 2010, it was still recognized as one
neous catalysis. The reason for this is possibly the fact that the
of the worlds largest GTL refineries, producing about 22 000
application of the process is so versatile. Not only can iron FTS
barrels per day of high-quality FTS-derived fuels.
produce a light hydrocarbon product stream ideal for the fuel
Rentech, based in Colorado, USA has long been investing in
and chemical industry, it can also produce heavier hydrocar-
iron-based FTS research. Rentech demonstrated their iron-
bons (C35) suited for the waxes market. Iron is also a cheap
based FTS technology in their Product Demonstration Unit
raw material when compared to its cobalt counterpart (cobalt
(PDU) in the middle of 2008. The PDU produces approxi-
is on average 250 times more expensive than iron raw mate-
mately ten barrels per day of ultra-clean diesel, aviation fuels,
rials) and it has been commercially applied since the late 1950s
and naphtha.39
by Sasol38 (Table 1). Iron is believed to be more tolerant of
Synfuels China has recently emerged as an important player
poisons, for example, sulfur in synthesis gas than cobalt. It is
in the FischerTropsch industry.32 Their development of a so-
also known to be responsive to selectivity manipulation by the
called high-temperature slurry-phase technology (HTSFTP)
addition of promoters and a variation of typical process param-
and associated iron-based catalyst is novel to the industry. The
eters, for example, temperature, pressure, and H2/CO ratio. The
integrated technology promises improvements in process ther-
disadvantage, however, is the fact that iron FTS catalysts deac-
mal efficiency and a highly active catalyst. This technology has
tivate rather quickly (activity or selectivity loss) and this will be
been demonstrated in a 4000 barrels per day semi-commercial
discussed in more detail later in this section. As already men-
CTL facility owned by the YiTai Coal Liquefaction Company in
tioned the iron FTS process can be manipulated to produce a
Xue JiaWan, Erdos, Inner Mongolia.
range of carbon number distributions with the final product
stream depending mainly on the temperature applied during
FTS. At lower temperatures, for example, 220250  C the chain
7.20.2.3 Iron FischerTropsch Catalyst Preparation
growth probability (a) of the catalyst is approximately 0.94
indicating that the bulk of the products will consist of hydro- There are several preparation methods available in the litera-
carbons longer than C21. In the case of higher temperatures, for ture for the synthesis of Fe FTS catalysts, like precipitation and
example, 320350  C, the chain growth probability decreases fusion. Iron catalysts prepared commercially are actually iron
to 0.7 and even lower with the main products being light oxides, hydroxides, or oxy-hydroxides, which undergo an acti-
hydrocarbons utilized for the production of transportation vation step such as reduction or pre-treatment in syngas prior
fuel and chemical feedstocks. Figure 1 shows the carbon to FTS. General requirements for the catalysts are, among
chain length as a function of chain growth probability. The others, selectivity (low for methane; high for the targeted
influence of promoters on selectivity will be discussed later in hydrocarbon fraction), activity and stability, and mechanical
this section. robustness. The operation conditions, for example, high or low
Although there are many advantages with regard to iron- temperature (HTFT and LTFT), and the type of reactor
catalyzed FTS, the transformations of the iron catalyst during employed put specific demands on the catalyst synthesis
activation and FTS are rather complex and still not fully under- procedure. For a tubular fixed-bed-type reactor, minimization
stood. During catalyst preparation, iron oxides (e.g., hematite of mass transfer limitations is an important consideration, and
(Fe2O3) and magnetite (Fe3O4)) are produced and these are here catalyst strength is less important than catalyst shape
transformed to either a-Fe or iron carbides during activation and form. For a fluidized bed reactor, however, catalyst
depending on the conditions. strength as well as particle size and density are very important.40
532 FischerTropsch Synthesis: Catalysts and Chemistry

Table 2 summarizes the typical preparation methods used for 7.20.2.3.1 Fusion
the various applications. Fusion produces oxidic iron particles of low surface area, high
Key factors when choosing an iron source are cost and density, and high strength, which are ideally suited for appli-
availability. Although most of the iron oxides, hydroxides, cation in circulating fluidized bed reactors (Figure 3). During
and oxy-hydroxides are readily available in nature, precursors the fusion process, the iron oxide raw material together with
for iron catalysts are rather chemical grade raw materials.41 the promoters are fed into an arc furnace where it is subjected
This is done to ensure that impurities that can influence to temperatures above 1000  C. After fusion, the molten mate-
the catalyst are either removed or carefully controlled. It rial is cast into flat bars (ingots) and cooled. These ingots are
is typical for commercial manufacturers of iron catalysts to milled to a specified particle-size range to ensure optimum
produce chemical grade iron(III)nitrate from sufficiently fluidization (Figure 6).
pure scrap iron on site as part of the preparation. Large-scale The disadvantage of fusion is the fact that the inorganic
fusion preparation methods use iron ores or mill scale from impurities, for example, silica and alumina oxides present in
steel mills. Complex preparation methodologies that involve the raw mill scale starting material, form inclusions during
novel chemicals and/or intricate transformations are rarely cooling of the ingot. The alkali promoters migrate and bind
commercially viable when compared to the tried and trusted during cooling to these inclusions, which negates the promo-
methods of precipitation and fusion. The gains from such tion effect. Figure 7(a) is a scanning electron microscopy
novel preparations must be truly unique to justify the addi- (SEM) image of a fused ingot showing clearly the inclusions
tional expense. and with scanning electron microscopy energy-dispersive X-ray

Table 2 Catalyst preparation methods used for high and low temperature iron-based FischerTropsch processes

Reactor Important catalyst properties Raw material Synthesis method

HTFT
Circulating or fixed fluidized bed reactors, Low surface area (<10 g m2), high density, Mill scale Fusion followed by crushing and
320350  C high strength milling
LTFT
Tubular fixed bed reactor, 220250  C High surface area, sufficient strength Fe(NO3)3 and silica Precipitation followed by
source extrusion/shaping
Slurry bed reactors, 220250  C High surface area, small particles Fe(NO3)3 and silica Precipitation followed by spray
(50250 mm) source drying and calcination

Promoters

Cooling Size
Mill scale Oxidation Arc furnace reduction Reduction
step
(milling)

Figure 6 Catalyst preparation diagram for the HTFT fused iron catalyst. Mill scale means iron metal pieces from the steel industry.

Inclusion

Fe
Si
Alkali 1
Alkali 2

(b)
80 mm
(a)

Figure 7 (a) SEM image of a HTFT Fe catalyst cast ingot, showing inclusions of silica and alkali and (b) SEM EDX mapping on one of these inclusions.
FischerTropsch Synthesis: Catalysts and Chemistry 533

spectroscopy (SEM EDX)(Figure 7(b)) one can see the pres- This high-temperature treatment removes volatile impurities
ence of the alkali in these inclusions. such as water and NOx and increases the strength of the catalyst
The development of fixed fluidized bed reactors diminished particles. Figure 10 shows spherical particles obtained from
the need for particles of high mechanical strength, and permit- spray drying. For fixed-bed reactor applications, the impreg-
ted the use of catalysts with lower density and higher surface nated filter cake is extruded and dried at about 150  C.
area. One of the prospective routes to alternative HT FTS The methodology described above is commercially applied
catalyst precursors is the precipitation of high-density, low- by Sasol for the synthesis of their slurry-bed reactor (SBR) and
surface-area iron oxides, hydroxides, and (oxy)hydroxides tubular fixed-bed reactor catalyst precursors. Rentech uses a
from solutions of iron(III) salts followed by calcination. similar method to synthesize their Fe FTS catalyst precursor.39
As mentioned above, Sasol developed in-house precipitation
7.20.2.3.2 Precipitation methodology to synthesize a suitable Fe-HTFTS catalyst that
Precipitation of iron(III)oxides from iron(III)nitrate solutions offers many advantages over the fused Fe HTFT catalyst.43 Some
was one of the first methods reported in the literature for the of these include improved promoter distribution, increased
preparation of iron FTS catalysts.42 In the late 1930s, Ruhrch- strength, and spherical particles which improve fluidization
emie developed a large-scale preparation based on pre- of the catalyst. By replacing fusion with precipitation, the
cipitation. In this procedure, the iron(III) salt is reacted with negating effect of the alkali promoters could be eliminated
a base to form an iron(III) oxide(oxy)hydroxide precipitate. owing to the purity of the starting iron(III)salt.
By variation in process conditions, for example, pH, precipita-
tion rate, and temperature, catalyst properties such as surface
Hematite: 12 27 m2 g-1
area and crystallite size can be controlled. Figure 8 illustrates
the decrease of crystallinity versus surface area for the various
iron oxides known as precursors for Fe FTS catalysts. Magnetite: 4 100 m2 g-1
Degree
After precipitation, the slurry is filtered and washed to
of
remove all the salts (e.g., NH4NO3) from the filter cake (see crystallinity
Figure 9). The latter is then reslurried and impregnated with Goethite: 8 200 m2 g-1
structural promoters like Si, Al, etc. The application of chemical
promoters in the iron catalyst is discussed in more detail later in
Ferrihydrite: 100 700 m2 g-1
this section. Next, the slurry is spray-dried to yield spherical
particles that are suited to slurry-bed and fixed fluidized-bed Figure 8 Degree of crystallinity is decreasing with an increased surface
reactors. The final step in the catalyst preparation is calcination. area for various iron oxides.

Filtration/
Dissolution Precipitation washing
HNO , Base
Water
(aq) (aq)

Iron

Re-slurry and
impregnation

Salt
(aq)

OR

Spray drying Extrusion

Calcination Drying

Slurry bed Fixed bed


catalyst catalyst

Figure 9 Catalyst preparation diagram for the slurry-bed and fixed-bed precipitated iron LTFT catalyst.
534 FischerTropsch Synthesis: Catalysts and Chemistry

The stability and composition of the final activated iron phase


determine the performance of the catalyst under Fischer
Tropsch conditions. Because of this, the activation procedure
has a strong effect on selectivity and activity of the catalyst.
For activation in hydrogen, the extent of reduction of iron is
governed by the role of water removed during the activation.
The degree of reduction is governed by the equation47:
pH2 O
DG DG RT ln [4]
pH2
where G is the free energy change for the reduction under the
conditions employed, G is the standard free energy change
for the reduction reaction, R is the gas constant, T is the
temperature, and p is the partial pressure of the gases indicated.
The equation implies that the rate at which water is
removed from the reactor plays a critical role: the faster the
water is removed, the faster the reduction process proceeds,
Figure 10 Spray-dried iron LTFT slurry-bed catalyst particles.
and the higher the degree of reduction is. Rewriting exp-
ression [4] to include the equilibrium constant in the form of
7.20.2.3.3 Improving iron FischerTropsch catalyst the ratio (pH2O/pH2)eq at equilibrium, enables one to estimate
precursors by promoters the degree of reduction that can be obtained:
FTS processes catalyzed by unmodified and unpromoted "    #
iron catalysts suffer from poor selectivity, low activity, and pH2 O pH2 O
DG nRT ln [5]
sintering, but the addition of structural and chemical pro- pH2 pH2 eq
moters addresses most of these issues.
As the equilibrium ratio for reduction from Fe2O3 to FeO is
Structural promoters, for example, Si, Al, and Mg, may sup-
0.7, and for FeO to a-Fe is 0.1, the theoretical degree of reduc-
press sintering, stabilize the active phase, and improve mechan-
tion would be 50% at 10% water in the gas phase. Hence, for
ical strength. The addition of alumina and silica typically
high degrees of reduction the water content should be well
increases the stability of hematite under FTS conditions.44 In
below 1%.47,48 Structural promoters such as silica and alumina
general, it is observed that in the presence of a structural pro-
increase the resistance against reduction.
moter such as silica the surface area of the iron oxide remains
To fully understand activation, it is necessary to understand
high even after calcination at relatively high temperatures.
the possible phase transformations that can occur. x-Ray dif-
A potential disadvantage, however, of adding structural
fraction (XRD) and Mossbauer spectroscopy are ideal tech-
promoters is that the activation, for example, reduction of the
niques to distinguish between the different iron phases that
iron oxide, becomes more difficult due to the formation of iron
can arise, while small particle effects, which so often limit the
silicates or aluminates. For this reason, chemical promoters
information content of XRD, are generally absent in the unsup-
such as Cu or Ag are added during catalyst synthesis to increase
ported iron FT catalysts.4951 Activation with CO present in the
the rate of reduction, most likely due to hydrogen spillover
gas typically leads to a mixture of metallic iron (a-Fe), iron
from the Cu surface to the iron oxide surface. Apart from
carbides (general formula FexCy), and magnetite (Fe3O4). The
increasing the rate of reduction, chemical promoters are
relative quantities are a function of the reducing gas, the gas
known to (i) enhance nucleation of iron intermediates which
hourly space velocity, and the temperature.
leads to higher surface areas, (ii) increase the number/type of
It is generally believed that carbides such as Hagg-carbide
CO adsorption sites, (iii) stabilize selected phases, and (iv)
(w-Fe5C2) are the active phase for FTS.52 The exact nature of the
influence the rate of secondary reactions.45
surface carbidic species is still a subject of debate. The stabilities of
Addition of alkali metals (e.g., potassium) to LTFT iron oxide
different bulk iron carbides have been reported to be in decreas-
catalyst precursors is known to enhance the chain growth prob-
ing order: e0 -Fe2.2C> e-Fe2C > w-Fe5C2 > y-Fe3C.53 Depending on
ability (increased C5 selectivity), to diminish methane forma-
the type of catalyst (e.g., fused or precipitated), different iron
tion, and inhibit secondary hydrogenation reactions, leading to
carbides were found to be characteristic for each type after acti-
higher olefin to paraffin ratios.46 In a similar way, but perhaps
vation. However, the possibility that a-Fe plays a role during FTS
not as effective, alkali earth metals have been shown to increase
cannot be ignored.21 Typically during activation, precipitated
alpha values and to suppress methane formation.
catalyst precursors, for example, hematite (Fe2O3), are converted
to magnetite (Fe3O4) irrespective of the activation gas used.
7.20.2.3.4 Activation and reduction procedures However, after this transformation the final iron phase will
Iron oxides and (oxy)hydroxides are inactive for FTS and must depend on the activation gas used, for example, a-Fe in the case
be activated to render an active catalyst. Depending on the of hydrogen or Hagg-carbide (w-Fe5C2) in the case of CO or
application HTFT or LTFT and iron oxide precursor, activa- synthesis gas. In a study by Herranz et al., it was found that the
tion is performed in hydrogen, carbon monoxide, or synthesis activation of hematite using CO resulted in mainly cementite
gas. The optimum activation conditions are influenced by the (y-Fe3C) while activation in synthesis gas yielded Hagg carbide
type and quantity of chemical and structural promoters. (w-Fe5C2) (Table 3).54
FischerTropsch Synthesis: Catalysts and Chemistry 535

The fused magnetite HTFT catalyst is reduced with hydrogen from lighter to heavier hydrocarbons. Although the Anderson
at temperatures between 350 and 450  C and high linear flow SchultzFlory (ASF) distribution curve (see Section 7.20.1 and
rates to avoid re-oxidation by water, as explained above. During Figure 2) gives a good indication of expected selectivities, alkali
reduction, oxygen atoms are removed from the lattice leading to promotion of iron catalysts leads to selectivities that tend to
an increase in surface area from <1 g m2 to 58 g m2 55. deviate from ASF and are characterized by two alpha values
The extent of reduction under these conditions was measured at (see Figure 11).
about 80% (a-Fe). Under CO or synthesis gas, virtually no In attempts to increase the selectivity toward valuable base
reduction of the nonporous magnetite was observed. chemicals, mixed-metal oxides and/or multicomponent metals
In the case of precipitated iron oxide catalyst precursors for are typically incorporated in precipitated iron catalysts. Addi-
LTFT catalysts, the activation is usually done under much milder tion of manganese to a typical Ruhrchemie catalyst increases
conditions than for fused catalysts. These catalysts are more the selectivity toward alpha-olefins at low-temperature FTS
amorphous with a high pore volume and surface area and the conditions (230  C and 20 bar total pressure).57 Another
oxide crystallites can sinter under too harsh activation condi- example is the Fe/Zn/Mn/Cu/K/SiO2 catalyst for direct conver-
tions. It is important to note that the success of activation of sion of synthesis gas to chemicals.58 The development of such a
precipitated iron catalyst precursors is coupled to FTS activity, technology is known as ChemFT, and has as primary focus to
stability, and selectivity. This is dependent not only on the type shift the selectivity toward alcohols. Table 4 compares the
of reduction gas but also on process conditions, for example, selectivities of the various iron FTS technologies (HTFT, LTFT,
temperature and pressure. From the literature, it seems as and ChemFT) and illustrates that the alcohol selectivity in
though activation under CO yields the optimally activated pre- ChemFT is much higher than that of a typical Ruhrchemie
cipitated iron catalyst for FTS synthesis, as these gave the best catalyst under similar LTFT conditions.58
syngas conversion and lowest methane selectivity when com-
pared to catalysts activated with H2 or synthesis gas.56 However,
the final catalyst also had a relatively high WGS activity. 7.20.2.5 Catalyst Stability During FTS
Stability is a key characteristic of a successful catalyst. The ideal
FTS catalyst should maintain constant activity and a correspond-
7.20.2.4 Selectivity Manipulation of Iron Catalysts
ing stable selectivity during time on stream. Commercial reac-
A key advantage of iron-catalyzed FTS is the fact that the tors and product workup sections are designed for a very narrow
selectivity of the process can be manipulated, either by process set of optimum process conditions. The catalyst must perform
conditions (less responsive) or by catalyst composition (more within these design constraints for as long as possible. This
responsive). Lowering the temperature shifts the selectivity determines the useful catalyst life. Unfortunately, iron catalysts
show considerable loss of performance over time. During recent
Table 3 Names of the various iron phases years, the focus of research has shifted from improving catalyst
activity to increasing the lifetime of the catalyst.
a-Fe2O3 Hematite Deactivation of iron FTS catalysts is usually attributed to the
a-FeOOH Goethite following factors:
Fe3O4 Magnetite
FeO Wustite (i) free carbon formation, leading to catalyst fouling,
w-Fe5C2 Hagg carbide (ii) activity loss due to transformation of the phase, for exam-
y-Fe3C Cementite ple, oxidation,

LT FT
HT FT
Ln (X )

Alpha 1
(LT FT) = 0.80 Alpha 2 (LT FT) = 0.94

Alpha (HT FT) = 0.75

0 5 10 15 20 25 30 35 40 45 50
Carbon number
Figure 11 AndersonSchulzFlory distribution of hydrocarbons formed over an LTFT catalyst (typical Ruhrchemie catalyst) and a fused HTFT catalyst.
536 FischerTropsch Synthesis: Catalysts and Chemistry

(iii) mechanical break-up of the catalyst, so-called competition model.59 After the adsorption and dis-
(iv) deposition of poisons in the synthesis gas on the catalysts sociation of CO and H2, three reactions are possible:
surface, and
(i) C* iron ! carbides
(v) sintering.
(ii) C* xH* ! CHx*
Buildup of free carbon is one of the major causes of (iii) C* yC* ! inactive carbon
deactivation in HTFT. It leads to a decrease in density and
The first reaction describes the formation of iron carbides
strength of catalyst particles and results in catalyst bed expan-
from the reduced a-Fe under FTS conditions. The dissociated
sion, particle break-up, and carry-over of fine catalyst material
carbon (C*) can either react with dissociated hydrogen atoms
into downstream processes.25 Figure 12 shows an SEM image,
(H*) to yield hydrocarbons or react with another carbon atom
along with the distribution of elements of a spent catalyst
(C*) to yield inactive/ so-called free carbon.59 This type of
retrieved from a commercial fixed fluidized bed reactor. Cata-
deactivation can be suppressed by chemical promoters. In
lyst break-up and fines formation are easily recognized. As
recent years, Sasol developed another propriety catalyst involv-
carbon is dispersed through the bulk of the particle, break-up
ing the addition of chromium to reduce the amount of free
may lead to exposure of new active surfaces, thus helping to
carbon formed during FTS.60
maintain activity. At the same time, the carbon that is lost in
The formation of free carbon is less pronounced in the case
the form of fines is rich in alkali and thus removes some of the
of the precipitated LTFT iron catalysts. The main deactivation
chemical promoter, which degrades the selectivity.
mechanisms in this case are sintering and oxidation of the
Much has been discussed regarding the origin of the free
active phase. Interconversion of different carbides may lead
carbon in the catalyst. A plausible explanation is given by the
to a stoichiometric excess of carbon which in turn leads to
weakening of catalyst particles. Figure 13 shows a deactivation
curve for a typical Ruhrchemie catalyst under low-temperature
Table 4 Selectivity comparison between LTFT, HTFT, and FTS conditions. Samples of this catalyst taken from the reactor
ChemFT25,58 usually contain mixtures of highly dispersed magnetite and
iron carbide (both containing around 2 nm particles).61 The
Product Fe HTFT Fe LTFT Fe ChemFT highly dispersed magnetite particles can either react in synthe-
sis gas to the required iron carbide, or they can agglomerate or
CH4 (%) 8.0 3.0 18.0
sinter into larger inactive particles (about 40 nm). The larger
C2C4 olefins (%) 24.0 4.0 21.0
C2C4 paraffin (%) 6.0 4.5 17.7 magnetite particles can agglomerate further to yield large glob-
C5C6 (%) 16.0 7.0 13.3 ules (around 400 nm). Surprisingly, agglomeration or sinter-
C7350  C (middle distillate 36.0 26.5 20.5 ing of highly dispersed iron carbide into less active or inactive
product) iron carbide particles of about 20 nm has also been observed
350  C (wax products) 5.0 51.0 0.0 (Figure 14).
Oxygenates as alcohols (%) 2.8 3.8 8.3
Oxygenates as acids ketones 2.2 0.2 0.9
% breakdown (C5C12 cut) 7.20.2.6 Spent Catalyst Management
% total paraffins 13.0 29.0 49.6
% total olefins 70.0 64.0 37.8 Regeneration of spent iron FTS catalysts is difficult, due to the
% aromatics 5.0 0.0 0.0 sintering of the particles during FTS. Successful regeneration
% oxygenates 12.0 7.0 12.5 requires redispersion of the sintered phase, and this cannot
easily be achieved. Reactivation by re-reduction is possible, but
the activity of the reactivated catalyst is lower because the

2.0
Relative activity ratio

1.5

1.0

0.5

0.0
-Fe -C -Si 0 50 100 150 200 250
Time on line (h)
Figure 12 Scanning electron microscopy (SEM) image of a spent,
fused Fe HTFT catalyst; color coding: red, iron; yellow, carbon; and green, Figure 13 Relative activity versus time on stream for a precipitated
silicon. Ruhrchemie-type iron LTFT catalyst.
FischerTropsch Synthesis: Catalysts and Chemistry 537

H2 + CO
CnHm
FTS
H2 + CO CO CO
(Fe3O4)HD (FeO)HD (Fe)HD (FexCy)HD
-H2O -CO2 -CO2

Sintering H2O Oxidation


Sintering

Sintering
(Fe3O4)LP (Fe3O4)G (Fe2C)LP

50 nm
50 nm

200 nm

HD highly dispersed phase 2 nm


LP larger particles 20 nm
G globules 400 nm
Figure 14 Deactivation mechanism for a typical Ruhrchemie iron catalyst under low-temperature FischerTropsch synthesis conditions.

original surface area cannot be recovered. Multiple reactivation Cobalt FTS catalysts are currently commercially applied by
steps are therefore not viable. Spent HTFT catalysts may in Sasol/QP in the Oryx GTL plant, Qatar (Co/Al2O3), in a slurry-
principle be recycled to make new catalysts. However, using phase reactor, and by Shell in the SMDS plant in Bintulu,
the material in the fusion process has a high energy cost associ- Malaysia, as well as in the Pearl plant, Qatar (both Co/Mn/
ated with it, due in part to its high carbon content. Iron is a TiO2), in a fixed-bed reactor. Figure 15 shows the catalyst that
cheap material, and there is little economic incentive for recov- is used in slurry-phase application.
ering it. Therefore, spent catalysts have usually been landfilled. Exciting academic and industrial research in the last 20
Currently, awareness of the environmental impact of such pro- years has increased the fundamental knowledge of cobalt FTS
cedures is growing, and reclamation of metal even iron from catalysts substantially on topics like the nature of the active
spent catalysts, for example, by acid dissolution is more and site, impact of crystallite size on activity and selectivity, and
more seen as a social responsibility of the industry to reduce the deactivation mechanisms, owing to the application of surface
impact of commercial processes on the environment. science techniques, model catalysts, in situ analyses at relevant
industrial conditions, and molecular modeling.8,19,27,6267 The
literature of the last 20 years shows that quite a wide variety of
cobalt catalyst compositions prepared by numerous methods
7.20.3 Cobalt-Based FTS Catalysts can result in academically and industrially relevant cobalt-
based FTS catalytic systems.
7.20.3.1 Introduction
Cobalt as an FTS catalyst was already claimed by Fischer and
Tropsch in their original patent of 1925.31 The commercializa-
7.20.3.2 Composition of Cobalt Catalysts
tion of the FTS by Germany and Japan in the period 193845
relied fully on cobalt catalysts. Only after World War II did the Modern cobalt catalysts are similar to the ones prepared by
focus shift to the use of iron catalysts for FTS applications. Fischer and Tropsch in the sense that they consist of promoted
Since the oil crises of the 1970s the interest in cobalt-based cobalt on a metal oxide support. An inspection of the literature
FTS catalysts reappeared, which has resulted in numerous sci- and patents on this topic reveals the following general charac-
entific papers and patents (see Figure 4). Many companies teristics, with almost all companies with FTS catalysts having a
showed interest in cobalt FTS, for example, BP, ConocoPhilips, similar formulation for them18,35,68 (Table 5):
Gulf, ExxonMobil, IFP, Johnson Matthey, Sasol, Shell, Statoil,
(a) Cobalt as the FTS active metal (typically 1030 wt%)
and Syntroleum. Almost all focused on wax production, fol-
(b) A second metal (usually noble) as a reduction promoter
lowed by hydrotreating to produce diesel. This is also the
(0.051 wt%)
application that will receive most attention in this section.
(c) A structural oxidic promoter (e.g., Zr, Si, and La) (110 wt%)
Cobalt FTS catalysts are exclusively utilized in low-
(d) A refractory oxidic support (most likely modified)
temperature synthesis or LTFT, and are applied in fixed-bed,
slurry-phase, and micro-channel FTS reactors. Catalyst design Cobalt is expensive and to maximize its use, it needs be well
needs to be adjusted to the targeted reactor as well as the applied dispersed on the support. Since cobalt metal is considered the
FTS conditions. Important for catalyst design are the composi- active phase, it is imperative that there is a high density of
tion, method of preparation, activity and selectivity behavior, cobalt metal sites available. The number of cobalt surface
deactivation and regeneration, and mechanical integrity. sites is a function of particle size and morphology, extent of
538 FischerTropsch Synthesis: Catalysts and Chemistry

Cobalt catalyst

~ 60 m
Wax

0.1 m

-4
5 10 m
Support particles
10 m

Cobalt

Slurry phase reactor Support

-8
1 10 m 1 10-7 m
A cobalt nanoparticle Cobalt and support

Structural promoter

Reduction promoter

Cobalt

Cobalt
Cobalt

Modified support

Figure 15 Cobalt catalysts for application in a slurry-phase reactor, and schematical composition of a typical cobalt-based FischerTropsch catalyst.

Table 5 Examples of catalyst formulations, as patented by several industrial FischerTropsch synthesis companies

Company Composition Reference Preparation route

Co (wt%) 2nd metal Structural promoter Support

Shell 20 MnO (Co/Mn 12) TiO2 WO 199700231 Coprecipitation


ExxonMobil 12 Re (1 wt%) Al2O3 (6 wt%) TiO2 US 5268344 Impregnation
Syntroleum 20 Ru (0.1 wt%) La (1 wt%), SiO2 (0.110.6 Si/nm2) Al2O3 WO 2005058493 Impregnation
BP 10 Al2O3 (0.5 wt% Al) ZnO WO 19913400 Impregnation
Sasol 20 Pt (0.05 wt%) SiO2 (0.8 Si/nm2) Al2O3 US 7365040B2 Impregnation

reduction, and particle stability.68 It is preferred to have a fairly reported that for cobalt particles less than 40 nm, the predom-
high extent of reduction (>60%), but it should also be noted inant phase should be fcc.72 The mode of activation, addition
that the cobalt is further reduced during the FTS reaction. An of promoters, and support may influence the relative amounts
optimum cobalt particle size of just above 810 nm is pre- of the phases.19 Some authors have reported that the hcp phase
ferred as particles below those have shown to have a lower is more active for FTS.73
turnover frequency (TOF).69 Additionally, very small particles Nanometer-sized cobalt particles when supported on tradi-
(46 nm) could be more prone to sintering and also may prove tional oxidic carriers like silica, alumina, and titania are diffi-
very difficult to reduce due to an increased metal-support cult to reduce due to strong interactions with the support.
interaction. It is important that there is a minimum amount Therefore, catalysts are often promoted with a second metal
of cobalt-support compounds as these are reducible at very (e.g., Ru, Pt, or Re) which leads to improved reducibility of the
high temperatures and are inactive for the FTS reaction.70 The cobalt oxide particles; the increase in amount of active sites
two most common phases of metallic cobalt in supported results in higher activity compared to un-promoted catalysts.
cobalt FTS catalysts are face-centered cubic (fcc) and hexago- The more facile cobalt reduction is attributed to faster hydro-
nally close-packed (hcp), which often coexist.19,71 It has been gen activation in the presence of promoter metals and
FischerTropsch Synthesis: Catalysts and Chemistry 539

subsequent spillover of hydrogen to cobalt oxides and reduc- There has also been work conducted on less conventional
tion of cobalt species.19,68 In many cases, the promotion with supports such as MCM-41, SBA-16, and carbon nanofibers,
noble metals leads to a smaller average size of either cobalt nanotubes, and spheres.19,69,87 These studies are mainly aca-
oxide or cobalt metal particles. Promotion with noble metal demic in nature but further fundamental understanding of
may also play a role during the decomposition of the cobalt cobalt FTS catalysts considerably. Carbon supports interact
precursors and can lead to crystallization of smaller cobalt weakly with cobalt and allow for a high degree of cobalt reduc-
oxide particles. This increased dispersion is most likely due to tion, thus enabling the study of cobalt particle-size effects.69,87
a higher rate of nucleation, enabled by the promoter.68
Promoter metals such as Ru have also been claimed to lead
to the formation of bimetallic particles and alloys. This influ- 7.20.3.3 Preparation of Cobalt FischerTropsch Catalysts
ences catalyst activity and selectivity, may inhibit deactivation The preparation of cobalt FTS catalysts aims to achieve the
by keeping the surface clean, and allows easier regeneration of optimal crystallite size distribution in a particle that is optimal
the cobalt surface.74 The metal promoter is usually present at for its application in a specific fixed-bed, bubble-column, or
levels of 0.10.5 wt%. At these low concentrations reduction is microchannel reactor. As the optimum size range of catalyst
efficiently promoted, and the hydrocarbon selectivity is hardly particles for the different reactor types varies (see Figure 3),
negatively affected. preparation methods and equipment depend on the targeted
Structural promoters affect the formation and stability of the reactor application. Important considerations for choosing a
active phase of a catalyst material. For Co/silica catalysts, it has particular method of preparation and starting components are
been shown that promotion with Zr results in a decreased cobalt to minimize poisons (e.g., Na, S, Cl) in the catalyst and the
silica interaction, which in turn leads to a higher degree of cobalt type of waste streams resulting from the chosen method.
reduction and increase in the metallic atoms on the surface.19,75 A number of procedures for preparing cobalt FT-catalyst
Zr promotion of cobalt/alumina catalysts has been claimed to precursor exist:
prevent formation of cobalt aluminate.76 Incorporation of ele-
ments such as B77 and Ni78 increases the stability of cobalt coprecipitation of cobalt, promoters, and support, followed
catalysts by suppressing carbon formation. Irreducible oxides by catalyst particle shaping. In a variation of this method,
such as MnO and CeO2 may also slow down cobalt sintering.63 the support is added just before particle shaping,
A wide range of promoters has been studied; the reader is referred precipitation or impregnation of cobalt and promoters
to a detailed review by Morales and Weckhuysen.63 onto pre-shaped support particles, and
The support provides mechanical strength and thermal sta- impregnation of cobalt (oxide or metal) particles onto pre-
bility to the cobalt crystallites, while facilitating high cobalt shaped supports.
dispersion. The properties of the support are an important
factor. For alumina, high purity, low acidity, and relatively 7.20.3.3.1 Precipitation
high surface area (150250 m2 g1) are required, according to Most of the initial FTS-catalysts (e.g., Co/ThO2/kieselguhr)
patents from the 1980s.7981 More recently, however, alumina- were made by coprecipitation.88 This method has been applied
based supports of relatively low surface area (50 m2 g1), such for some of the modern cobalt catalysts as well, for example,
as Ni-promoted a-Al2O3, have been reported to have a positive for Co/Mn catalysts,89 Co/Mg/SiO2 and Co/ZnO2.90
effect on both mechanical strength and C5 selectivity.82 The Catalyst preparation based on coprecipitation usually con-
pore size of the support can also influence the size of the cobalt sists of three steps: precipitation, washing and drying, and
crystallites, as shown by Saib et al. for SiO2-supported shaping. Selection of chemicals is of course an important con-
catalysts.83 Van Steen and Claeys reported that the desired sideration in view of the associated waste streams.
pore size of the support for the optimum cobalt crystallite Chemical precipitation of the cobalt, promoter, and sup-
size should be around 1216 nm.61 port by a precipitation agent can be done batchwise or contin-
The support needs to be robust under FTS conditions, imply- uously at constant pH. The cobalt precipitates as a hydroxide,
ing that it should be able to cope with the presence of several which can exist as green a-Co(OH)2 or pink b-Co(OH)2 poly-
bars of steam that occur at high conversion levels. Van Berge morphs. The former is metastable and readily transforms into
et al. found that an unprotected alumina-supported cobalt FTS the stable b-phase. Crystallite size and composition of the
catalyst was susceptible to hydrothermal attack during realistic precipitate are controlled by temperature, precipitation agent,
FTS conditions, which resulted in contamination of product wax precursor salts, structure directing or organic hydrolysis
with ultra-fine, cobalt-rich particulates.23,84,85 This problem was reagents, aging time, and reaction atmosphere (air or N2).
solved by pre-coating the support with silica as structural pro- Using Na2CO3 or KOH as precipitation agents in the prepara-
moter. TiO2 seems to be the support of choice for both Exxon tion of Co/SiO2 catalysts would lead to cobalt silicate
and Shell based on the most recent patents (Table 5). An advan- formation.91 To prevent formation of the inactive cobalt sili-
tage of TiO2 is that it has a high hydrothermal stability and can cate, the silica is added after the precipitation.
withstand high water partial pressures. The rutile/anatase ratio Filtration and washing of the precipitate is required to
can be tailored, which influences the surface area and mechan- remove excess chemicals. Even low levels of alkali metals and
ical properties. halogens left in the washed precipitate can severely degrade the
Supported cobalt catalysts should also be resistant to attrition catalysts performance.
especially if applied in a slurry bubble-column environment. Shaping of the catalyst precursor depends on the reactor
Wei et al.86 noted that the attrition resistance of supported cobalt application. For bubble beds, the precipitate is usually reslurried
catalysts follows the sequence: Co/Al2O3 > Co/SiO2 > Co/TiO2. and spray-dried to obtain the required particle-size distribution.
540 FischerTropsch Synthesis: Catalysts and Chemistry

For fixed-bed reactors, the precipitate is extruded or pelletized. on particle geometry (diffusion path length and pore size),
Addition of acids to the washed and dried precipitate is done to viscosity of the suspension, interaction between solution and
improve the final catalysts particle strength.92 support surface (contact angle and surface tensions), and
diffusion coefficients.9395 Figure 16 shows the effect of dif-
fusion on the different cobalt distributions observed on small
alumina particles for incipient wetness impregnation com-
7.20.3.3.2 Preparation methods involving pre-shaped pared to slurry-phase impregnation, as obtained from SEM/
supports EDX line scans.96,97
Support morphology and characteristics play an important role
in optimizing the preparation of cobalt catalysts on pre-shaped
For fixed-bed catalysts, eggshell-type cobalt distributions
are sometimes preferred to overcome pore diffusion limita-
support particles. As the aim is to get a desired amount of
tions on performance and selectivity. Concentrating the
cobalt crystallites onto the support and maintain a crystallite
cobalt in the outer layers of the support is, among others,
size of around 810 nm, the following support characteristics
achieved by adding viscosity enhancers or using cobalt salt
need consideration:
melts for impregnation.98
The support pore volume dictates how much cobalt precursor For deposition precipitation onto pre-shaped supports, the
can be added per impregnation. As shown in Table 6, 30 g of same parameters that determine the time required during
metallic cobalt per 100 g of support occupies only 0.03 ml g1 impregnation to get a homogenous distribution (e.g., par-
of support material, but when using Co(NO3)26H2O as the ticle geometry, diffusion path length, pore size, viscosity of
precursor, a pore volume of 0.79 ml g1 is required. the suspension, interaction between solution and support
The time required to get a homogeneous cobalt distribution surface, contact angle and surface tensions, and diffusion
throughout a support particle during impregnation depends coefficients) are important.99

Table 6 Pore volume requirements for different cobalt components

Cobalt compound Molar mass (g mol1) Cobalt mass fraction (%) Density (g cm3) Pore volume required for a loading of 30 g
of Co per 100 g of support (ml)

Co 59 100 8.9 3.4


CoO 75 0.79 6.4 5.9
Co3O4 241 0.73 6.1 6.7
Co2O3 166 0.71 5.2 8.2
CoOOH 92 0.64 5.0 9.4
Co(OH)2 93 0.64 3.6 13.2
Co(NO3)2 183 0.32 2.5 37.7
Co(NO3)2 6H2O 291 0.20 1.9 79.0
CoCl26H2O 237 0.25 1.9 62.5

60
60

50 50

40 40
Mass% Co3O4
Mass% Co3O4

30 30

20 20

10 10

0 0
-10 0 10 20 30 40 50 60 70 80 -10 0 10 20 30 40 50 60 70
Distance from edge of catalyst particle (mm) Distance from edge of the catalyst particle (mm)
Figure 16 Macroscopic cobalt crystallite distribution, as measured by scanning electron microscopy (SEM) line scans for: (a) incipient wetness
impregnation followed by immediate fast drying and (b) slurry-phase impregnation allowing 3 h for the cobalt to slowly disperse throughout the alumina
particle, followed by fast drying.
FischerTropsch Synthesis: Catalysts and Chemistry 541

In addition, diffusion differences between the precipitation For optimal reduction, care must be taken to optimize heat
agent and cobalt will impact the final cobalt distribution transfer, minimize hydrogen diffusion and mass transfer limi-
during precipitation. When depositing bulky cobalt tations, and to remove water effectively. The latter benefits
hydroxide crystallites or cobalt metal particles100 onto pre- from high hydrogen space velocities and application of low
shaped support particles, the important parameters are pore heating rates.104 Figure 18 shows the impact of the water
size, particle diameter, and bulkiness of the precipitate. partial pressure during reduction of a 30 g Co/0.075 g
During the drying of the catalyst precursor, the same Pt/100 g alumina catalyst on the starting FTS performance,
parameters as highlighted above for impregnation and indicating that low water content should be targeted for max-
deposition should be taken into account to prevent the imum activity, in agreement with the thermodynamics of
cobalt precursor (if not chemically fixed to the support) reduction as expressed in eqn [5]. Hence, the hydrogen stream
from migrating out of the particle again. In addition, heat used for reduction must be as dry as possible. For small catalyst
transfer coefficients, evaporation enthalpies, and particle particles as used in slurry-bed reactors, fluidized bed reduction
outer surface area need consideration for optimizing the reactors are preferred and the above requirements are easily
drying phase of the cobalt catalyst preparation. met. For reductions in fixed-bed reactors, more care must be
taken to overcome the limitations especially toward the reduc-
Each preparation method needs to be optimized carefully, tion reactor outlet.
and one cannot assume that the optimum procedures for one The maximum temperature required for reduction of cobalt
type of support and support particle shape will be the same for catalysts depends on the level of reduction promoter present
all other supports and support particle shapes. (Pt, Ru, Pd, etc.), the presence of other promoters (e.g., alkali
metals make reduction more difficult), the support, the sup-
port modifiers, and the catalyst precursor used in the prepara-
7.20.3.3.3 Calcination tion. Reduction temperatures that are too high can cause
Usually, drying is not fully accomplished and therefore the first sintering and loss of cobalt metal surface area. In the case of
stages of calcination actually complete the drying phase. To Co/SiO2 catalysts, cobalt silicate formation has been reported
maintain the cobalt distribution achieved by impregnation or for temperatures higher than 350  C.
precipitation during drying and calcination, the cobalt compo- Catalyst performance depends critically on the reduction
nent mobility must be hindered. One way of achieving this is procedure.105 Application of reductionoxidationreduction
to ensure that the cobalt component stays in a viscous or solid (ROR) cycles has been reported to improve the FTS perfor-
form. For catalysts obtained by impregnation from cobalt mance of cobalt catalysts by up to 30%.106 Some of the reasons
nitrate solutions, this implies that during calcination the com- given in the literature for this improved performance from
bination of heating rate and air flow must be such that water ROR treatment are: (1) rougher (more steps on the surface)
and NOx are immediately removed.101 As the mobility of the cobalt crystallites, (2) higher degree of reduction, and (3) re-
cobalt phase can be minimized by fast calcination, heat flow dispersion of the cobalt on the support surface.
into the system is also important as both the drying and nitrate
decomposition are endothermic.
Performing calcination under different atmospheres pro- 7.20.3.4 Cobalt Catalyst FischerTropsch Performance
vides a way to affect the dispersion of the cobalt phase. NO Both activity and selectivity are of course important parameters
addition during calcination leads to the formation of a less for cobalt-based FTS catalysts. High activity is important for
mobile cobalt hydroxyl nitrate.102 Using H2 or CO as decom- slurry-phase catalysts, while for fixed-bed catalyst the heat
position medium at temperatures below those where reduction removal capacity needs to be balanced with the activity of the
takes place also gives catalysts with good cobalt dispersions.103 catalyst. From a selectivity point of view, a low methane selec-
Adding organic additives during impregnation is another tivity is normally desired, combined with a high C5 selectivity
method to influence cobalt nitrate decomposition. Oxidation or a high chain growth probability (a). Determining the intrin-
of the additive is an exothermic process, which provides heat sic catalytic performance of cobalt FTS catalysts is not a
for the endothermic nitrate decomposition, and thus acceler- straightforward exercise, as it is influenced by the choice of
ates its decomposition. reactor and conditions. Khodakov et al.19 summarize a num-
The transmission electron microscopy (TEM) images in ber of issues and choices related to the testing of FTS catalysts,
Figure 17 illustrate how cobalt distributions change when for example: (i) reactor choice: fixed-bed, slurry-bed (or con-
different calcination conditions are applied. tinuous stirred-tank reactor, CSTR), or high-throughput reac-
tors, (ii) hydrodynamics, (iii) heat transfer and hot spots, (iv)
intra particle and external mass-transfer limitations, and (v)
7.20.3.3.4 Reduction atmospheric or elevated pressure. As testing catalysts under
Cobalt catalysts are usually reduced in hydrogen or a diluted different FTS conditions (H2/CO ratio, T, and P) will result in
hydrogen atmosphere. Examples of CO reductions are also different catalyst performances35,107 and therefore possibly
found, but carbon formation on the cobalt crystallites should selection of different catalysts, it is important in the early stages
be avoided. Reduction of cobalt oxide to cobalt metal occurs in of research to understand the long-term scaling-up view, with
two exothermic steps: respect to reactor choice and FTS conditions. Taking the same
Co3 O4 H2 ! 3CoO H2 O [6] cobalt catalyst and testing it in different manners can result in
very different catalytic activity behavior. Figure 19(a) clearly
CoO H2 ! Co H2 O [7] shows that the FTS activity is influenced by the water partial
542 FischerTropsch Synthesis: Catalysts and Chemistry

0.5 m 0.5 m

(a) (b)

0.5 m 0.5 m

(c) (d)

Figure 17 Cobalt crystallite distributions as measured with STEM for cobalt alumina catalysts calcined in different manners. (a) Cobalt oxide
microglobical formation of a 30 g Co/100 g alumina catalysts using a heating rate of 1  C min1 and an air space velocity of 1 m3n per kg Co(NO3)2.6H2O
per hour. (b) Cobalt oxide distribution of a 30 g Co/100 g alumina catalysts using optimized heating rate and air space velocity to ensure optimum
calcination. (c) Cobalt oxide distribution on a 30 g Co/100 g alumina catalysts using carbon coated alumina , using the same heating rate and air flow rate
as in (a). (d) Cobalt oxide distribution on 30 g Co/100 g alumina catalysts using the same heating rate and flow rate as (a) but with 1% NO in He as
calcination atmosphere.

pressure applied during the test, which possibly impacts factors was confirmed by Iglesia108 who showed that the activity of
such as sintering and carbon deposition, as well as surface and cobalt catalysts is directly proportional to the amount of cobalt
active site reconstruction.65 The selectivity behavior of cobalt metal surface in the catalyst. The TOF or the reaction rate per
catalysts is also strongly influenced by parameters such as unit of cobalt surface area was stable over the range of cobalt
temperature, hydrogen and carbon monoxide partial pressures, particles that was investigated (9200 nm). FTS over cobalt
and conversion. Comparing catalysts tested at different condi- catalysts was therefore regarded to be structure insensitive.
tions should thus be done with care. Thereafter, a number of authors have investigated the effect
Figure 19(a) clearly shows that cobalt catalysts are more of cobalt metal particle size on the intrinsic activity of sup-
active in fixed-bed than in slurry-bed reactors. However, cobalt ported cobalt catalysts for smaller cobalt particles, that is, well
catalysts in slurry-phase reactors are normally applied at tem- below 10 nm.69,87,109112 Bian et al.110 using Co/SiO2 con-
peratures around 230  C, while in fixed-bed reactors they are firmed Iglesias results for samples with cobalt particles
normally used at temperatures around 210  C. The productiv- between 11 and 29 nm, but Barbier et al.,109 Bezemer et al.,69
ity per gram of catalyst is therefore higher in slurry-phase Martinez and Prieto,111 Coville and coworkers87 all showed
reactors (Figure 19(b)). that the TOF was stable for catalysts with cobalt particles above
For heterogeneous catalysts the activity often increases with 810 nm, while it decreased sharply for catalyst with smaller
smaller particle size, as the metal surface area increases. This particles. Only Borg et al.113 reported no sensitivity for the
FischerTropsch Synthesis: Catalysts and Chemistry 543

activity of cobalt particles with sizes down to 3 nm. The As mentioned above, the C5 selectivity depends strongly
relationship between TOF (or reaction rate per unit cobalt on the FTS process conditions. For a constant set of conditions,
surface area) and cobalt particle size for above-mentioned Iglesia114 found no particle-size effect on selectivity for parti-
publications is summarized in Figure 20. As the TOF numbers cles between 9 and 100 nm. A few years later, however, Barbier
were obtained under different FTS conditions (i.e., tempera- et al.109 reported a strong dependency of the chain growth
ture and partial pressures), they were normalized to enable probability, a, on particle size. Increasing the cobalt diameter
comparison of trends in the different papers and therefore from 4.5 to 9.5 nm caused the a-value to increase from 0.74 to
expressed in arbitrary units. It is clear that for catalysts with 0.87 (at 170  C, 1 bar). Bian et al.110 showed a similar, though
cobalt crystals above 10 nm the TOF is structure insensitive, less pronounced, trend with the a-value increasing from 0.85
while there is a sharp decrease in activity for particles smaller to 0.89 when the particle size increased from 11 to 29 nm (at
than 810 nm. 200  C, 10 bar). Bezemer et al.69 reported a very clear particle-
size effect on selectivity at atmospheric pressure, with a meth-
ane selectivity that was stable for particles larger than 6 nm, but
increased sharply for smaller particles (220  C, 1 bar).
However, the reported data at high pressure (35 bar and
210  C) clearly show that the C5 selectivity still increases with
1.0 increasing particle size up to 15 nm. Xiong et al.,87 Prieto
et al.,112 and Borg et al.113 all confirmed the general trend on
Relative FT activity

an increasing C5 selectivity with increasing particle size


0.9 extending beyond 10 nm, and up to 20 nm.
Little fundamental understanding has been offered to
explain this particle-size effect on both activity and selectivity.
0.8 Interestingly, the effect of size on activity is very pronounced
for particles smaller than 10 nm, while the impact on selectiv-
ity seems to be more gradual and does not level off above
0.7
10 nm. The particle-size effects cannot, as previously suggested,
10 30 50 70 90 110 130 150 170
be explained by the oxidation of the smallest particles. Bezemer
PH 0 (mbar)
2
et al.69 showed with x-ray absorption near-edge structure
Figure 18 Impact of water partial pressure during reduction of a 30 g (XANES) measurements that oxidation did not occur. This is
Co/0.075 g Pt/100 g alumina catalyst on its initial FischerTropsch in line with extensively reported research that cobalt oxidation
synthesis performance. during FTS does not occur for cobalt particles larger than

1.6
Productivity (mole CO converted/g cat/s)

1.4

1.2
Activity (au)

0.8

0.6

0.4

0.2

0
0 200 400 600 800 1000 0 200 400 600 800 1000
Time (h) Time (h)

Figure 19 (a) Three FischerTropsch synthesis runs with same Co/Al2O3 catalyst, as tested at 20 bar, 230  C, and H2/CO 2. Red solid: fixed bed,
PH2 O inlet 0; PH2 O outlet 3.0 bar. Red open: fixed bed with water co-feeding; PH2 O inlet 2.6, PH2 O outlet 4.0 bar. Blue solid: slurry bed;
PH2 O inlet 0; PH2 O outlet 4.5 bar; all the catalyst is exposed to outlet water partial pressure in a CSTR laboratory slurry reactor. (b) Two Fischer
Tropsch synthesis runs with same Co/Al2O3 catalyst, as tested at 20 bar, 60% conversion, with the fixed bed run at 210  C (red circles) and the
slurry phase run at 230  C (blue triangles).
544 FischerTropsch Synthesis: Catalysts and Chemistry

2 nm.65 The particle-size effect can also not be explained by of CodSiO2 sites in small particles, caused by flattening of
sintering as this was not observed by Bezemer et al.69 and by the crystals during FTS, and possibly due to carbon-induced
the Coville group.87 It is clear that the Co particle-size effect in surface reconstruction. Another study showed that carbon and
FTS extends beyond the classical impact of size, which derives oxygen atoms, originating from dissociated CO, were very
from the fraction and type of surface atoms as a function of strongly bonded on small particles, possibly blocking active
crystallite size and normally does not extend beyond 4 nm sites for further CO dissociation.117
particles. It was suggested69 that the optimum combination As the impact of the particle size is different for activity from
of active sites for the different elemental reactions of FTS (i.e., for selectivity, the fundamental explanation of these effects
CO dissociation, hydrogenation, and insertion) requires rela- seems to involve more than one kinetically relevant mechanis-
tively large cobalt particles, possibly combined with a CO- tic step in the FTS process. Understanding this requires more
induced surface reconstruction. This might be related to the fundamental research.
presence or absence of the so-called B5 site,65 which has been
speculated to be the most active site for CO dissociation, and
7.20.3.5 Deactivation and Regeneration of Cobalt
needs a certain particle size to be present in high abundance.
FischerTropsch Catalysts
Another speculation is that the particle-size effect might be
related to specific bonding modes of CO, such as the bridge- Catalyst stability is crucial for the economics of cobalt FTS,
bonded CO coordination; this mode is believed to be favored in addition to other important factors such as high activity,
on large particles and held responsible for an increased CO selectivity, and mechanical strength. Understanding catalyst
dissociation rate, which would lead to an increased reaction deactivation is essential for improving catalyst stability and for
rate.87,109 Based on in situ Fourier transform infrared developing effective regeneration procedures. Figure 21 shows a
spectrometry results, Prieto et al.112 proposed an enhancement typical deactivation profile for Co FTS catalysts under
TOF (au)

Coville (2011)
Fischer (2010)
Pietro (2009)
Borg (2008)
Martinez (2007)
De Jong 1 bar (2006)
De Jong 35 bar (2006)
Bian (2003)
Barbier (2001)
Iglesia (1997)

0 5 10 15 20 25 30
Co particle size (nm)

Figure 20 The TOF or FischerTropsch synthesis rate per unit surface area, as a function of the cobalt metal particle size.69,109,110,112116 The TOF had
to be scaled due to variations in process conditions, and is therefore reported in arbitrary units.

1.0

0.8
RIAF

0.6

0.4

0.2

0.0
0 10 20 30 40 50 60
Time on line (days)

Figure 21 Normalized activity stability for a Co/Pt/Al2O3 catalyst during realistic FischerTropsch synthesis in a laboratory scale micro-slurry
reactor at fixed CO conversion (230  C, 20 bar, H2 CO conversion of 5070%, feed gas composition of 5060 vol.% H2 and 3040 vol.% CO). Adapted
from van de Loosdrecht, J.; Bazhinimaev, B.; Dalmon, J. A.; Niemantsverdriet, J. W.; Tsybulya, S. V.; Saib, A. M.; van Berge, P. J.; Visagie, J. L.
Catal. Today 2007, 123, 293302.
FischerTropsch Synthesis: Catalysts and Chemistry 545

commercially relevant FTS conditions.118 Deactivation is initially 1.8


stronger, after which it starts leveling off. Similar deactivation

Hydrogen resistant carbon (wt%)


1.6
profiles have been reported by other laboratories.18,62,119,120
Fundamental studies on catalyst deactivation essentially 1.4
involve understanding differences in the fresh and spent cata- 1.2
lysts with respect to the active site. The B5 sites on metallic
1.0
cobalt are currently considered as active sites for the FTS.65
Hence, changes to the number or nature of these sites will 0.8
contribute to deactivation. However, due to the complexity of
0.6
the FTS process and the lack of suitable techniques to charac-
terize any particular site on a surface, most studies on deacti- 0.4
vation are necessarily limited to observables such as changes 0.2
in metallic cobalt surface area. This in itself is no trivial matter,
0.0
as cobalt catalysts are sensitive to their environment, and spent 0 20 40 60 80 100
FT catalysts are embedded in wax (which actually protects Time on stream (days)
them from being exposed to the air). As is so often the case
in fundamental studies of catalysts, a combined approach Figure 22 Build up of polymeric carbon on a cobalt slurry-phase
FischerTropsch synthesis catalyst as a function of time on stream.121
using real catalyst and model systems, advanced in situ and
ex situ characterization, combined with molecular modeling
has given detailed insight into FTS catalyst deactivation.65 FT activity. Although detailed studies are unknown to us, pore
The main deactivation mechanisms of cobalt FTS catalysts blocking is generally accepted as a deactivation mechanism.
and its active sites, as proposed in the literature, are: (1) oxi- Recently, strong evidence has been found for the accumula-
dation, (2) mixed metal-support interaction, (3) carbon depo- tion of a rather inactive polymeric carbon on the metallic surface
sition and carburization, (4) sintering, (5) poisoning, and (6) of cobalt resulting in catalyst deactivation (Figure 22).121 Tech-
surface reconstruction.19,62,64,65,70,71,108,114,118,121133 niques involved in this work were temperature-programmed
Over the last 15 years, oxidation of cobalt by the product hydrogenation, low-energy ion scattering, and energy-filtered
water was seen as the major deactivation mechanism in the TEM. Molecular modeling suggested that the polymeric carbon
open literature.65 However, many recent publications have dis- might be a form of graphene. In general, there is good agree-
proved this.62,64,65,71,118,134Following an in-depth study on oxi- ment that bulk cobalt carbide is metastable and will not be
dation using model systems, molecular modeling, surface present in substantial quantities during FTS for cobalt, although
thermodynamic calculations, and an industrial catalyst tested Karaca et al.71 observed small quantities of Co2C in their in situ
under commercially relevant conditions, the key finding is that XRD experiments (which, interestingly, was entirely absent for
oxidation is crystallite size and condition dependent, that is, the first 9 h on stream, but appeared in the measurements after
under realistic FTS conditions (H2O/H2 0.53). Co crystallites 10 h; exposure to pure CO made the signal grow further).
with diameters larger than about 2 nm will not undergo oxida- Although characterization of spent cobalt FT catalysts run for
tion. In fact, from XANES analyses of spent Co catalysts from an several months in a slurry bubble column did not show bulk
extended FTS run, it was found that a further reduction took cobalt carbide formation,118,121 a possible role of subsurface
place during FTS118 and has been confirmed by others.135137 carbon cannot be ruled out. To date, our knowledge on subsur-
Further, the formation of metal-support compounds such face carbon comes from molecular modeling. Calculations on
as cobalt aluminate have been considered as a deactivation carbon clusters by Zonneville et al.140 indicate that carbon in
mechanism.129,138 Although thermodynamically favorable, subsurface positions affects the CO dissociation rate and may
this reaction needs CoO formation as an intermediate, which therefore affect the FTS activity as well. More work is needed to
does not take place under realistic FTS conditions. Indeed, a ascertain the impact of subsurface carbon.
recent study showed that the minor cobalt aluminate formed Carbon deposition can be decreased by adding promoters.
during FTS originates from unreduced CoO present in the fresh Examples from the literature include ruthenium74 and
catalyst and not from Co metal.65,122 This leaves sintering and boron.77,141,142
carbon deposition as the major contributors to Co FTS catalyst Sintering is a thermodynamically driven process whereby
deactivation. smaller, more unstable particles grow to form larger, more
Carbon deposition on an FTS catalyst that is covered by stable particles that are lower in surface energy. Sintering as a
growing hydrocarbons and is entirely embedded in product deactivation mechanism is easier to investigate than carbon
wax represents a real challenge. Nevertheless, deleterious car- deposition, with TEM and XRD being the most common tech-
bon arising from CO or FT products can have a wide range of niques used. Due to this in general there is good agreement in
negative effects on Co FTS catalysts. We mention pore block- the literature on the importance of sintering as a deactivation
age, resulting in mass transfer limitations, formation of bulk or mechanism of cobalt FTS catalysts.62,65,70,71,121,134,137,143145
surface carbides, and blockage or alteration of active sites.121 Key factors that affect the rate of sintering are the reaction
Pore blockage by long hydrocarbon products resulting in dif- temperature and the partial pressure of water: an increase in
fusion limitations of the reactants CO and H2 has been men- either of these results in enhanced sintering. The choice of
tioned as a deactivation mechanism from the onset of the support also plays a key role. Alumina is considered to provide
discovery of the FTS.139 A hydrogen treatment or solvent more stability against sintering than silica does, due to the
wash of the spent catalyst resulted in a partial recuperation of improved metal support interaction in the former. Both
546 FischerTropsch Synthesis: Catalysts and Chemistry

particle migration and Ostwald ripening are expected to be mechanism of redispersion of cobalt has been proposed to be a
important, but further studies are desirable to gain full under- two-step process, that is, (1) oxidation to form hollow spheres
standing on the contribution of each. by the Kirkendall effect and (2) multinucleation of Co3O4
Poisoning of cobalt catalysts by S, NH3, HCN, Hg, and Cl is during reduction to produce smaller crystallites.65,153
well known and is an issue for cobalt-based FTS62,146149 espe- Poisons such as sulfur are removed by oxidation with steam
cially for coal-to-liquid applications.65 Sulfur is a strong, irre- and air to sulfates, followed by washing them out. However,
versible poison with a large adsorption energy. Due to its size phases originating from strong metal-support interaction are
and electronic effect, sulfur will also poison adjacent cobalt very difficult to reverse and their formation should be
sites. Once adsorbed, sulfur is difficult to remove and will prevented.154
accumulate with time.146 Sulfur poisoning can however rela- Substantial progress has been made toward understanding
tively easily be prevented by cleaning the synthesis gas feed deactivation and regeneration of Co FTS catalysts, but more spe-
properly, for example, by using zinc-oxide or lead-oxide guard cific knowledge, for example, on deactivation by carbonaceous
beds. Poisoning of cobalt-based FTS catalysts by means of species and sintering mechanisms, is definitely necessary. With
nitrogen-containing compounds such as NH3 and HCN is a currently available in situ characterization, synchrotron-based
known effect and postulated to arise from competitive techniques, and molecular modeling, we expect major advance-
adsorption.150 The impact of N-compounds is less severe ments in the coming years.
than that of S-compounds and can be reversed by mild hydro-
gen treatment. Nevertheless, reducing their level to parts per
billion is recommended.150 7.20.4 Mechanisms and Kinetics of FTS Over Iron
Surface reconstruction is a thermodynamically driven pro- and Cobalt Catalysts
cess which results in a lowering of the surface energy and
7.20.4.1 Introduction
therefore can contribute to catalyst deactivation. Using molec-
ular modeling, Ciobica et al.124 showed that atomic carbon The complicated nature of the FTS is among others reflected by
from dissociated CO can cause a reconstruction of the Co fcc its complex product spectrum, consisting of methane, C2
(111) surface to a Co (100)-like structure, followed by a clock olefins and paraffins (linear and branched), oxygenates
reconstruction. This surface is less active and could therefore (mainly alcohols, but also aldehydes and ketones), and even
contribute to deactivation. As the reconstruction is accompa- aromatics (at sufficiently high operating temperatures). Three
nied by a change in surface density, it could, ironically, also classes of mechanisms have been proposed, each assuming a
assist in the formation of more reactive sites, as proposed by different monomer for chain propagation.
Wilson and de Groot.151 This is a complex phenomenon that The carbide mechanism (Table 7) was first formulated by
needs further investigation. Fischer and Tropsch in 1926, which proposes that CO dissoci-
Methods to reverse deactivation and regenerate deactivated ates before the carbon atom is partially hydrogenated to a CHx
Co FTS catalysts have been around since the early days of species.2 These CHx species combine by the addition of one
Fischer and Trospch.3 The most common methods reported in monomer at a time to effect hydrocarbon chain growth. The
the open literature are treatment of the deactivated catalyst growing intermediate can then terminate in different ways
in hydrogen or in steam, applying oxidationreduction cycles, before leaving the catalyst surface, giving rise to an alkane, an
and combinations of these.65,152 With carbon and sinte- alkene, or an oxygenate. A number of variations have been
ring being the major deactivation mechanisms during FTS, considered within the basic carbide mechanism, arising from,
oxidationreduction is considered to be the most robust and for instance, whether CO dissociation occurs unassisted or via
preferred method to regenerate spent Co FT catalysts.65 By interaction with hydrogen, and the number of hydrogen atoms
careful control of the oxidation step, deleterious carbon is in the monomer (CH or CH2). The enol mechanism (Table 7),
removed at temperatures above 250  C. The oxidation step proposed by Storch in the 1950s, assumes that CO is partially
is also key for the redispersion of cobalt (see Figure 23). The hydrogenated to a CHOH species (oxymethylene) which then
20 nm

20 nm 20 nm

Figure 23 Co particles supported on a flat SiO2 support during different stages of an oxidationreduction cycle. Cobalt particles in the metallic
state before oxidation (left). Hollow oxide particles, formed upon oxidation (middle). Reduction of the hollow particles, which break up into several
smaller metallic particles (right).65,153
FischerTropsch Synthesis: Catalysts and Chemistry 547

Table 7 FischerTropsch Reaction Mechanisms

Carbide mechanism Enol mechanism CO insertion mechanism

Initiation CO ! C O CO 2H ! CHOH CO ! C O
O 2H ! H2O O 2H ! H2OH
C xH ! CHx
Propagation R CHx ! RCHx RCOH CHOH ! RCCOH H2O RCH CO ! RCHCO
RCHx (2  x)H ! RCH2 RCCOH H ! RCH2COH RCHCO H ! RCH2CH H2O
Termination RCH2 H ! RCH3 RCH2COH 4H ! RCH2CH3 H2O RCH 2H ! RCH3
RCH2CH2H ! RCH CH2
R CO ! oxygenates RCH2COH nH ! oxygenates RCHCO nH ! oxygenates

NB : R H, alkyl(CH3, CH3CH2, CH3CH2CH2, . . .).

acts as the monomer.3 Chain growth occurs via a condensation temperature of 180 K.156 Such a low-temperature experiment
reaction with water elimination. Again, different termination in ultrahigh vacuum (UHV) conditions is equivalent to incre-
routes determine what final product molecule is formed. In the asing the CO pressure in a room temperature experiment.157
1970s, Pichler and Schultz introduced the CO insertion mech- Initially CO adsorbs, with a sticking coefficient of 0.7, on top
anism (Table 7), which assumes a similar initiation step to the sites up to a coverage of 0.33 ML (monolayer), with an adsorp-
carbide mechanism.155 The difference resides in the way that tion energy of 115 kJ mol1.156 This translates into a desorp-
chain growth is proposed to occur, namely by direct CO inser- tion temperature around 400 K. Upon further dosing, the CO
tion into the growing intermediate followed by hydrogenation coverage increases, until a saturation coverage of  0.65 ML is
to remove the oxygen atom. reached. Increasing the CO coverage beyond 0.33 ML leads to
Even though the FTS has been known since the 1920s, it is complex overlayers where CO occupies bridge and threefold
evident from the foregoing that its mechanism is still a matter sites as well as top sites. The downward shift of the CO desorp-
of debate. In order to progress the understanding of the mech- tion temperature for coverages beyond 0.33 ML is mainly
anism, a multidisciplinary approach is required. Subsequently, caused by repulsive interactions between CO molecules rather
three such disciplines (model surface science experiments, than by the difference in adsorption site. This has important
density functional theory (DFT) calculations, and macrokinetic implications for the interpretation of vibrational spectra on
studies) will be briefly discussed with particular emphasis on supported catalyst particles, where occupation of both top
their implications for mechanistic and kinetic understanding. and bridge/threefold sites is typically detected. Occupation of
bridge and threefold sites can simply be caused by a high CO
coverage on the facets of the particle rather than by the pres-
7.20.4.2 Surface Science Studies and Model Reactions ence of special sites.
Hydrogen/deuterium adsorption on a close-packed Co
A surface science approach is very powerful to study elemen-
surface was studied in a similar fashion: hydrogen adsorbs at
tary reaction steps in isolation. Conceptually, it is very close to
180 K with a low sticking coefficient, up to a coverage of  0.5
the approach taken by DFT calculations: take a well-defined
ML hydrogen atoms, with an adsorption energy of 33 kJ mol1
surface, that is, a single-crystal surface of the material you want
(per H atom). Recombinative desorption occurs between 300
to study and use an ultrahigh vacuum so that the adsorbate of
and 400 K.158 Hydrogen desorbs at lower temperature from
interest can be introduced with high purity and with a high
more open surfaces, around 300 K, indicating a weaker adsorp-
accuracy, down to a sub-monolayer coverage. The model sys-
tion onto those surfaces. The sticking coefficient on the other
tem can then be studied with many different sophisticated
hand is much higher than on close-packed surfaces: 0.76
analysis techniques that give information on the atomic level.
for an open surface compared to 0.05 on a close-packed
The number of studies with cobalt and iron single-crystal
surface.159,160 This enhanced hydrogen sticking is commonly
surfaces related to the FTS is relatively small. Iron carbide
observed on the more open crystal planes of different metal
single-crystal work is not available, as far as we know. Studies
surfaces.
on nickel and rhodium crystals are more numerous, as they are
When CO is dosed at 180 K on hydrogen-covered surfaces,
easier to use and because of the fact that both metals are used
CO partially replaces the hydrogen, and only 50% of the initial
as a catalyst for a number of reactions. In this section, we
coverage remains on the surface. The remaining hydrogen is
discuss the most relevant surface science findings on cobalt,
less strongly bound due to the CO, and as a result the desorp-
with a focus on studies where a single elementary step was
tion peak shifts downward by 100 K. CO, on the other hand,
studied in isolation.
is only mildly influenced by the presence of hydrogen, and any
influence of hydrogen is only seen at low temperatures.158
7.20.4.2.1 Adsorption of CO and hydrogen on model These experiments show that repulsive interactions exist
surfaces between hydrogen and CO, which adds to the barrier to form
One of the simplest experiments one can do is to study the hydrogenated HxCO species. Other adsorbates such as sulfur,
interaction of a surface with CO and H2, the reactants in the FT oxygen, and carbon give rise to a similar downward shift of the
reaction. In a typical experiment, a clean close-packed Co hydrogen desorption temperature, and those species also
surface is exposed to increasing amounts of CO at a sample (partly) block the surface for hydrogen adsorption.158
548 FischerTropsch Synthesis: Catalysts and Chemistry

7.20.4.2.2 CO bond scission rapidly and are not observed in significant concentrations on
A key step in any FT mechanism is the cleavage of the CO the surface. This is in line with the finding that formaldehyde
bond. The close-packed surface of cobalt, Co (0001), is unable (H2CO) decomposes with 100% selectivity to CO and H2
to cleave the CO bond: CO desorbs as a molecule with the CO between 100 and 200 K.160 The experiments show that partially
156
bond hydrogenated species such as HCO and H2CO are very unstable,
 intact. Some open surfaces of cobalt, such as Co
1012 161,162 and Co 1120 ,163 and cobalt foils are capable and the barrier to decompose via dehydrogenation is obviously
of cleaving the CO molecule directly: after a CO thermal much smaller than that of (Hx)CO bond cleavage. Similar
desorption experiment161,162 or a prolonged exposure to CO experiments have been reported on 2-nm cobalt particles sup-
at elevated temperature,163 carbon and oxygen are found to be ported on alumina. In those experiments, 60% of the methanol
left on the surface. CO dissociation stops when enough carbon that was present dehydrogenated, while 40% underwent CO
and oxygen has built up to block all the active sites for disso- bond cleavage.164 In this experiment, it was not clear whether
ciation. UHV studies on 2-nm Co particles on alumina show the CO bond scission was assisted by the presence of hydrogen,
that CO dissociates during a CO thermal desorption experi- as CO (produced by methanol dehydrogenation in the metha-
ment, which can be explained by the high defect density on nol experiment) also dissociates on those particles in the
such small nanoparticles.164 These studies did not report exact absence of hydrogen.
temperatures or activation barriers for CO dissociation, but in In the CO insertion mechanism (Table 7), a CO molecule is
all cases a typical reaction temperature in the order of 400 K inserted into a CxHy, after which the CO bond has to be
can be deduced. In short, surface science shows that direct CO cleaved to generate a Cx1Hz intermediate that can insert
dissociation is possible, but not on the (most abundant) close- another CO molecule. In other words, the CO molecule is
packed surface. chemically modified by insertion of an alkyl group on the
As direct CO dissociation is not possible on the close-packed C-end of the molecule. Experiments using ethanol on a close-
surfaces of cobalt, one might consider if the CO molecule is packed Co surface gave information about the effect of alkyl
(partly) hydrogenated before the CO bond breaks. When CO modification on the CO bond cleavage.166 Figure 24 shows
and hydrogen are co-adsorbed onto a close-packed surface at the result of such an experiment: ethanol adsorbs as an ethoxy
low temperature, the molecules just desorb upon heating, with- species at 160 K. This ethoxy species decomposes around
out reaction.158,160 An alternative experimental approach is to 350 K, via an acetaldehyde intermediate, with an activation
study the decomposition of (partly) hydrogenated CO mole- barrier of 70 kJ mol1. The products of this dissociation
cules such as methanol and formaldehyde. Methanol adsorbs as step are atomic O and a C2Hx species, demonstrating CO
methoxy (H3CO) when dosed at 165 K. During heating this bond cleavage. This means that alkyl insertion in the CO
methoxy species is stable up to 300 K, after which it decom- molecule facilitates CO bond scission. For the CO insertion
poses to CO and H2.165,166 Experimentally, this is seen as a mechanism, it implies that after the CO is inserted the CO
single step, indicating that the first dehydrogenation is rate- bond can be readily broken and a Cx1Hy species is formed that
limiting. The intermediate species, H2CO and HCO, decompose can undergo further chain growth.

O1s O1s, TP-XPS C1s, TP-XPS C1s (high res.)


250 K

hv = 650 eV hv = 650 eV hv = 380 eV hv = 321 eV


OCH2CH3 OCH2CH3
Photo-emission intensity (a.u.)

Photo-emission intensity (a.u.)


300 K

250 K
250 K
350 K

C2H2

Oad

370 K 370 K

534 532 530 528 532 530 528 286 285 284 283 287 286 285 284 283 282
Binding energy (eV) Binding energy Binding energy (eV)
Figure 24 Ethanol decomposition on a close-packed cobalt surface, followed with temperature programmed (TP) synchrotron x-ray photoelectron
spectroscopy (XPS). At low temperature, the ethoxy intermediate is found. During heating ethoxy decomposes around 350 K, yielding atomic oxygen
and C2Hx (acetylene) on the surface, showing clear evidence for CO bond cleavage. Adapted from Weststrate, C. J.; Gericke, H. J.; Verhoeven, M.;
Ciobica, I. M.; Saib, A. M.; Niemantsverdriet, J. W. J. Phys. Chem. Lett. 2010, 1, 17671770.
FischerTropsch Synthesis: Catalysts and Chemistry 549

7.20.4.2.3 Hydrogenation and the stability of C1Hx species to estimate pre-exponential factors, although these are generally
C1Hx species are important ingredients in a carbide mechanism less often calculated than enthalpies.
as they are the monomeric species responsible for chain initi- Validation of calculations has to be sought by comparing
ation and growth. Surface science experiments can give infor- calculated adsorption energies and activation barriers or vibra-
mation about the stability of the different C1Hx species. tional frequencies from stable adsorption states with experi-
Regarding cobalt there is only one article that addresses this mental values, obtained from surface science experiments with
question directly, using CHxCly intermediates on a cobalt single crystals. However, relatively little experimental data are
foil.167 The authors mention that the behavior on nickel foil available, partly also because surface science studies are by
was essentially the same. In an experiment on a close-packed necessity often performed in vacuum, whereas FTS reaction
nickel surface, a molecular beam was used to dissociate meth- steps occur at higher pressures.
ane at low surface temperature, which generates CH3 species As this is an area of research that is emerging rapidly, we
(H) on the surface.168 Heating of this CH3 layer showed intend to present some examples of how DFT modeling is used
transformation of CH3 to CH around 200 K, and no sign of in mechanistic studies. Although DFT results refer to tempera-
CH2 was found. On close-packed Pt reported in the same tures of zero K and pressure, the results give valuable insight
study, a very similar trend was seen: CH3 decomposes around into the energetic of the underlying surface chemistry. It is not
250 K, yielding solely CH, which decomposes around our intention to give a full review here, as it is still too early for
500 K.168 These surface science results demonstrate that the conclusive statements on the FTS reaction mechanism.
CH2 species, which is typically seen as the monomer for
chain growth, is particularly unstable, which means that its
7.20.4.3.1 CO Dissociation
concentration under equilibrium concentrations will be
Conversion of CO and H2 into CxHy H2O necessarily implies
much lower than that of CH3 and CH.
that the CO bond has to broken. The question is now if this
Generally speaking, surface science studies on cobalt and
happens before or after reaction with H-atoms. As an example, we
iron are scarce in comparison to those on nickel and the more
show a computational study of direct CO dissociation on the
noble metals. Studies on iron foils and single crystals,169176
square (100) surface of bcc-iron in Figure 25.179,180 On this
although very interesting from the point of view of surface
surface, the CO molecule is known to adsorb in a tilted
chemistry, are even further removed from the reality of
geometry.171 In the transition state for dissociation, the CO
FischerTropsch reactions than cobalt, as iron FTS catalysts
bond elongates, and the energy rises by 1.14 eV (109 kJ mol1),
are essentially carbides. Surface science studies on iron carbides
which is the activation energy for dissociation. This value com-
are, to the best of our knowledge, not available.
pares well with the experimentally measured activation energy of
110 kJ mol1 reported by Bernasek and coworkers.171 When the
bond breaks, the C and O atoms each end up in a fourfold hollow
7.20.4.3 DFT Modeling
site of the Fe(100) surface. However, the two atoms significantly
Molecular modeling by DFT offers a relatively new way to repel each other, implying that the total energy decreases substan-
understand reaction mechanisms at the molecular level.177,178 tially when the two atoms move apart, as shown in the last
Adsorption configurations along with their energetics as well as structure of Figure 25. This series of calculations demonstrates
transition states can be modeled, and thus adsorption energies, that the direct dissociation of a CO molecule on this (100) surface
activation energies, and heats of reactions can be obtained. In is very well possible under reaction conditions (a barrier of
addition, entropy changes over elementary reactions enable one 110 kJ mol1 corresponds roughly to a reaction temperature of

Transition state

Adsorbed CO

Dissociated CO
1.14 eV
(exp 110 kJ mol-1)
Dissociated CO
repulsion relieved
2.30 eV
-0.34 eV

0.82 eV

-1.16 eV

Extent of reaction
Figure 25 Energy diagram for the dissociation of carbon monoxide on the (100) surface of iron, showing the exothermicity of the dissociation, and the
effect of repulsion between carbon and oxygen atoms that are adsorbed onto adjacent sites. Energies are given in electron volt (eV);
1 eV  96.5 kJ mol1). Adapted from Bromfield, T. C.; Ferre, D. C.; Niemantsverdriet, J. W. ChemPhysChem 2005, 6, 254260.
550 FischerTropsch Synthesis: Catalysts and Chemistry

400450 K, whereas the FTS reaction temperature is at least dissociation is favored, and often with a lower barrier than for
475 K), provided the space is available for the dissociation the reaction H CO.186 Nevertheless, it is good to realize that
products to move apart. Hence, this elementary step needs a so- on certain surfaces the H-assisted pathway may be an alternative
called ensemble of iron atoms, which is determined by the that gives less reactive facets the chance to play a role in FTS.
condition that the C and the O atom can end up on next nearest
neighbor sites, that is, at distances at least equal to 2 times the 7.20.4.3.2 C H reactions
lattice constant. Many studies have addressed the formation of CHx fragments
Table 8 compares the activation energy for dissociation on a all the way to methane on several surfaces. Particularly inter-
number of iron surfaces with increasing reactivity.181,182 The esting is the comparison made by the Nrskov group.187 Their
trend is that dissociation becomes easier when the surface be- calculations are based on a full set of DFT calculations on the
comes more reactive. Note that the (110) surface is unlikely to play fcc (211) step of ruthenium surfaces, from which they esti-
a role in CO activation, as the barrier is forbiddingly high.181183 mated the adsorbate energies on several other transition and
Several authors have proposed that CO dissociation becomes group IB surfaces. According to the Sabatier Principle,188 the
easier when the CO first reacts with hydrogen.183,185,186 The optimum pathway for a reaction is that in which the interme-
reasoning is evident, as the CO bond in an HCO or COH diates adsorb at the catalyst surface in a moderate way, that is,
fragment is expected to be weaker than in the CO molecule. not too strongly and not too weakly. The set of profiles in
However, forming the HCO or COH fragment also costs Figure 26 illustrates that metals such as Ni, Rh, and Co are
energy.186 It appears that on surfaces of low reactivity, such as close to ideal methanation catalysts, but that (the stepped
Co(0001), Fe(110), or the (100) surface of the Hagg carbide, H- surfaces of) metals such as Ru, Fe, and W bind the intermediate
assisted dissociation indeed leads to a lower activation barrier species too strongly. On the other extreme are Au and Ag,
than direct CO dissociation does.183,185 On more reactive sur- where formation of intermediates is strongly endothermic
faces, and notably on surfaces containing steps, the direct and therefore unfeasible. Metals such as Cu, Pt, and Pd are

Table 8 Activation energies for direct CO dissociation

Iron Characteristics CO dissociation activation Reference


surface energy

(110) Flat, close packed, least reactive surface 149 kJ mol1 Sorescu181
(100) Flat, somewhat more open, and thus more 103110 kJ mol1 Bromfield et al.,179 Scheijen et al.,184 and Sorescu181
reactive than (110)
(310) Stepped surface with narrow terraces 7087 kJ mol1 Sorescu181
(710) Stepped surface with broader terraces 6486 kJ mol1 Sorescu181

5 Ag

Au

Cu
Energy (eV)

0 CO + 3H2
Pd, Pt

CH4 + H2O
Ni, Rh
Co
-5
Ru
Fe

W
)

O*

O*

H*

2*

3*

4 (g)

4 (g)

4 (g)
O(g

+C

H
+C
+C

*+

+C

+C

CH
+C

H*

+C

+C
+C

H*
2 (g)

+6

H*

H*

g) +
2 (g)

+5

H*

H*
2 (g)

+4

+3
3H

O*

2 O(
+2
3H

*+
O*
3H

O*

O*

H
OH
O*

Figure 26 Density functional calculation for the energy profile of the methanation reaction on the group VIII and I-B metals, showing that nickel,
rhodium, and cobalt fall close to the optimum profile for the reaction, while iron and tungsten form too strong bonds with the carbon, oxygen, and the
CHx intermediates. Adapted from Jones, G.; Bligaard, T.; Abild-Pedersen, F.; Norskov, J. K. J. Phys. Condens. Matter 2008, 20.
FischerTropsch Synthesis: Catalysts and Chemistry 551

incapable of breaking the CO bond, but can carry out CO formation.200 It is obvious that mechanistic understanding
hydrogenation to methanol. would greatly benefit from more surface science work, but
Not shown in the figure are the barriers for the individual unfortunately the possibilities for this branch of physical
steps. As shown by several authors, activation energies for chemistry research are limited for reactions that by necessity
hydrogenation of adsorbed CHx (x 03) species on uncorru- require high pressure conditions.
gated (atomically flat) surfaces are in the range of 50
100 kJ mol1 and therefore not expected to be problematic
7.20.4.4 Macrokinetic Observations and Models
for the reaction mechanism.189194
In order to derive a macrokinetic model, a scheme of elemen-
7.20.4.3.3 Chain growth tary reaction steps is usually assumed to represent the
Next comes the question how the hydrocarbon chains grow. mechanistic pathway of the reaction. Normally, a number of
This has been and still is a matter of scientific debate. The simplifying assumptions are made regarding the catalyst sur-
conventional view is that chains grow by a reaction between face and the adsorption of species on it, for example, that only
an alkyl and a CH2 species, for example, CH3 CH2 to C2H5, one type of adsorption site is considered, and that these sites
and C2H5 CH2 to C3H7. Termination to an alkane would are homogeneously distributed over the catalyst surface, that
then occur by hydrogenation of the alkyl, and olefins would species only adsorb in a monolayer, and that adsorbed species
form by b-H abstraction from the alkyl fragment. This view do not interact apart from the involved chemical reactions. It is
originates from the work of Biloen et al., who, however, pro- usually further assumed that most reaction steps are suffi-
posed this mechanism with some reservation, and with a judi- ciently fast to reach equilibrium, but that one or more rate-
cious discussion of the assumptions involved.195,196 Ciobica determining steps exist that are relatively slow and control the
et al. found that reactions between CxHy fragments that contain overall rate of reaction.188 These assumptions allow for the
less hydrogen are energetically more favorable, making chain derivation of simple, manageable kinetic expressions, such as
growth via reactions of the type CH2 CH and CHCH2 CH those presented in Table 9.
more likely.197 Nevertheless, the class of mechanisms, based
on CO dissociation, formation of CHx species, and incorpora- 7.20.4.4.1 General observations regarding kinetics
tion of CHx in a growing chain, albeit with a rich variety in the Macrokinetic models are mainly developed for use in process
details, comes close to the original proposal of Fischer and modeling, yet their mechanistic importance stems from the
Tropsch, entitled the carbide mechanism (see Table 7). fact that they capture the overall behavior of the FT synthesis.
Another class of mechanisms considers CO insertion as the Considering eqn [3] from Table 9 as an example, it is seen that
step leading to chain growth (see Table 7). This line of thought the reaction rate is predicted to increase with the square root of
also has a long history, the archetype being the PichlerSchulz the hydrogen partial pressure (everything else being constant).
mechanism.155 The most detailed mechanism has been pre- Therefore, it is said that the reaction order of hydrogen is 0.5 in
sented by Saeys and coworkers,198 who proposed that CO this kinetic model. The variation in reaction rate with CO
inserts in an adsorbed CH2, which then further hydrogenates partial pressure is more complex, since the overall reaction
to a fragment in which the CO bond breaks, leading to a C2 order is not constant. At very low CO partial pressures or at
intermediate in which the next CO inserts. As discussed in the high reaction temperature, KCOPCO is much smaller than 1 and
section on surface science, experimental proof exists that CO the denominator term can be ignored, yielding an overall CO
bond breaking in adsorbed species derived from ethanol, such reaction order of 1. In the other extreme, at very high CO
as ethoxy, is a facile step, even on the least reactive surface of partial pressures or at low temperatures where KCOPCO is much
cobalt, that is, the close-packed (0001) surface.166 larger than 1, the constant term in the denominator can be
At the time of writing, medio 2011, the authors believed ignored and the overall CO reaction order strives to 1.
that DFT is a highly valuable tool for getting insight into
reaction mechanisms at the level of elementary steps. It is,
however, much too early to draw definitive conclusions on Table 9 Kinetic expressions for the rate of the FischerTropsch
which mechanism is prevalent in the FTS. Further, it should synthesis, rFT
be acknowledged that not all catalysts and conditions can be Equation number Rate expression
captured under one dominating mechanism, and it is even not
PH PCO
at all certain that this would be the case on one catalyst. For 1 rFT A PCO K2H P
2 O H2 O
example, the initiation by CO dissociation might simulta- PH0:5 PCO
neously occur via direct dissociation on highly reactive parts 2 rFT A PCO K2H P
2 O H2 O
PH0:5 PCO
of a cobalt particle, and by H-assistance on facets of moderate 3 rFT A 2
1KCO PCO 2
reactivity. We also point to the differences between cobalt and
PH2 PCO
iron. Whereas the former is believed to operate as a metal, the 4 rFT A
1KCO PCO 2
latter is active as a carbide, in which the intrinsically high PH0:75 PCO
0:5

5 rFT A  2
2
reactivity of the iron atoms is considerably decreased by carbon 0:5 P0:25 K P0:5 P0:25
1KC=OH PCO H O CO H
neighbors. The DFT literature has suggested mechanisms vary- PH0:75 PCO
0:5
2 2

ing from Mars-van Krevelen-type reactions199 (in which carbon 6 rFT A 2

1KCO PCO
0:5 2

atoms from the lattice become the CHx species for initiation
and chain growth) to H-assisted CO dissociation and K stands for equilibrium constant, P for partial pressure, and A is an effective rate
CO insertion as the major ingredients for hydrocarbon constant.
552 FischerTropsch Synthesis: Catalysts and Chemistry

Similarly, it can be said for eqn [1] that the reaction order in experimental approach was then followed to eliminate non-
hydrogen is constant at 1, while the overall reaction order in applicable models until ultimately a robust kinetic expression
CO varies from 0 to 1 as the conversion increases from low to remained as the preferred rate equation. A further notable
high values. feature of the FTS kinetic studies was to operate the reaction
There are distinct differences between the chemical reaction at a baseline condition, where the catalyst is known to be quite
kinetics over iron and cobalt FTS catalysts. The reaction rate stable, for most of the run. Changes to other conditions were
increases roughly linearly with pressure over iron catalysts at only made for short intervals sufficient to allow for hydrody-
constant temperature and H2/CO ratio,201 but only to an order namic steady state inside the reactor, but insufficient to effect
of around 0.5 for cobalt catalysts.202 Furthermore, CO has a changes in the intrinsic catalyst behavior. The importance of
strong inhibiting influence over cobalt catalysts to the extent this approach is related to the fact that FT catalysts, especially
that it has a significantly negative reaction order under com- those based on iron, readily respond to changes in operating
mercially relevant reaction conditions. To the contrary, CO has conditions. It is imperative to avoid reversible and irreversible
a positive effect on the rate over iron catalysts in the normal changes in the catalyst when chemical reaction kinetics is
operating regime and it has been estimated that CO will only studied.
start to negatively influence the kinetics above a partial pres- Originally within Sasol, the rate equation [1] in Table 9, by
sure of around 11 bar.203 Anderson201 was used to describe the FTS over iron. Following
The influence of water on the reaction kinetics has proven a systematic in-house study focusing on the reaction order of
to be a highly controversial topic. Historically, it was firmly hydrogen, its exponent was later reduced to a value of 0.5,
believed that water (and possibly CO2) inhibited the reaction yielding eqn [2] (Table 9). The most recent study on iron-FT
rate over iron catalysts via competitive adsorption, but more kinetics has considered the implications of the historic rate
recently it has been shown that there is no convincing evidence equations, specifically the single order denominator which
for this notion.203 The results of water co-feeding studies over implies that hydrogen reacts directly from the gas phase. By
cobalt catalysts have been inconsistent, since some have applying a second order denominator to obtain a more appro-
reported a positive and some a negative influence of water on priate LangmuirHinshelwoodHougenWatson-type equa-
the reaction rate, while others have found no effect at all. At tion where both CO and H2 first absorb onto the surface
least for alumina-supported cobalt catalysts, it appears as before reaction, and also including a constant term in the
though water in the range of 16 bar has no significant influ- denominator to provide for the possibility of vacant sites, it
ence on the overall rate of CO conversion, but that it does could in fact be shown that there is no statistical justification
decrease the methane selectivity.204 for including a water term in the kinetic model.207 Experiments
were designed to conclusively show that eqn [3] (Table 9) is
7.20.4.4.2 Simple macrokinetic models more accurate than the foregoing expressions. This study
For the derivation of macrokinetic models, a key question is highlighted the fact that the historic perception regarding the
whether or not there is a rate-determining step involved in the effect of water on iron-FT kinetics was self-specified by the old
formation of the monomer of chain growth. If monomer models, but never tested. Furthermore, the CO order of unity is
formation is relatively facile, then the rate of CO conversion consistent with a mechanism where CO interacts with a hydro-
and the product distribution obtained are intimately linked gen atom before being dissociated.
and must be modeled together. This typically yields a complex, The most recent cobalt kinetic study involved the derivation
implicit type model that requires an advanced numerical rou- of several rate equations to cover various reaction schemes of
tine to solve. However, in order to keep these models manage- CO hydrogenation.202 Models assuming hydrogen-assisted CO
able, questionable simplifying assumptions are often made, for dissociation, such as eqn [4] that was originally proposed by
example, the assumption by Yang et al.205 that the monomer is Yates and Satterfield,208 generally described the measured data
in thermodynamic equilibrium with the gas phase concentra- poorly and could be eliminated early on in the study. Figure 27
tions of CO, H2, and water. Furthermore, such models require illustrates that eqn [4] underestimates the reaction rate at low
a large number of parameters that are inevitably highly cross- CO partial pressure, but overestimates it at higher CO partial
correlated, implying that it is virtually impossible to accurately pressures. Ultimately, after further work to distinguish between
estimate their values. If, however, there is a rate-determining those models where CO first dissociates before it is hydroge-
step in the formation of the monomer, the overall reaction rate nated, eqn [5] (Table 9) was the only rate expression that could
can be decoupled from the product distribution. In such a case, not be eliminated. Therefore, it was selected as the most appro-
the overall rate of CO conversion is determined by the CO priate kinetic model. It should be noted that this expression can
hydrogenation reaction (monomer formation), while the be very closely approximated by eqn [6], which contains one
product distribution is determined by the polymerization model parameter less and is thus preferably used from a practi-
part of the FT reaction (i.e., the competition between chain cal perspective. Figure 27 shows that the preferred equation [6]
growth and desorption). The steady state isotopic transient does not suffer from the same systematic errors as eqn [4], since
kinetic analysis study of van Dijk206 has indeed provided it is reasonably accurate across a range of CO partial pressures.
microkinetic support for the notion that there is a rate-
determining step in the formation of the monomer. 7.20.4.4.3 Selectivity modeling
The approach followed during FTS kinetic studies by Botes The vast number of components in the FT product slate does
et al.202,207 has been to consider different reaction schemes and not allow for the prediction of individual product selectivities;
rate-determining steps in the formation of the monomer to consequently, the product spectrum is rather represented by a
obtain a variety of explicit rate expressions. A systematic product characterization model with a limited number of
FischerTropsch Synthesis: Catalysts and Chemistry 553

1.5

Equation 4

PH2PCO
rFT = A
(1 + KCOPCO)2

rFT (measured) / rFT (predicted)


1
Equation 6
P 0H.75P 0.5
CO
2
rFT = A
(1 + KCOP 0.5
CO
)2

0.5
0 1 2 3 4 5 6 7 8
CO partial pressure (bar)

Figure 27 Performance of rival kinetic expressions as a function of CO partial pressure for a data series where the CO flow rate into a slurry reactor was
varied while that of H2 was maintained constant.

parameters. After correlating these parameters with process with certainty. For example, and as described before, DFT calcu-
conditions, an explicit selectivity model can be obtained. The lations have shown that the coupling reactions of CHx fractions
simplest model for describing selectivity is the Anderson are reasonably facile, which lends support to the steps of chain
SchulzFlory distribution, with the chain growth probability growth as proposed by the carbide mechanism. However, DFT
(a-value) as the only parameter. Approaches have been pro- calculations have also shown that each of the steps required for
posed to account for deviations from the ideal distribution. the CO insertion mechanism is energetically feasible, while the
The double-a model by Donnelly et al.209 assumes that two surface science approach has demonstrated experimentally that
types of catalytic sites or two types of mechanisms simulta- the scission of the CO bond of a CO molecule into which an
neously form the observed product spectrum. However, the alkyl group has been inserted is a facile reaction, even on a low
three model parameters have a high degree of covariance reactivity cobalt surface.166
when estimated from experimental data. Furthermore, neither The current inability to clearly discriminate between rival
the C1 and C2 selectivities, nor the olefin content of the prod- mechanisms partly stems from the overlap between the pro-
uct spectrum can be predicted. Some of these limitations have posed reaction pathways. For instance, the two most popular
been addressed by considering a chain length-dependent mechanisms are not mutually exclusive with respect to each
desorption model, which assumes that termination by desorp- other. The carbide mechanism has to assume direct CO inser-
tion becomes increasingly more difficult as the chain length tion as a termination step at least in order to explain the
increases.17 It has also been reported that the chain length observed formation of oxygenates in the FTS. On the other
effects in the FT product spectrum, in particular the positive hand, the initiation step in the CO insertion mechanism is
deviation of methane and the negative deviation of ethylene, similar as for the carbide mechanism. The most plausible con-
can be explained by symmetry effects as accounted for by the clusion currently is therefore that a variety of reaction pathways
single event kinetic theory.210 Some have ascribed the chain simultaneously contribute to the overall synthesis. The question
length-dependent deviations to secondary olefin reactions, but still remains though whether one pathway is dominant over the
many concerns remain over this approach.203 These include rest and individually determines the bulk of the observed behav-
the observation that secondary olefin reactions are much less ior of the system, or whether two or more parallel pathways
facile (almost negligible) over iron catalysts compared to have similar contributions to the overall kinetics. The answer to
cobalt catalysts, yet the bend in the AndersonSchulzFlory this question may not even be absolute, as it may depend on
graph is much more pronounced with iron catalysts. what aspect of the reaction is of interest. Hypothetically speak-
ing, if the carbide mechanism predominates in the formation of
olefins and paraffins (the main products of the synthesis), it
7.20.4.5 Mechanistic and Kinetic Implications
may well be accurate to describe the overall rate of syngas
Despite the large number of kinetic and mechanistic studies on conversion by only considering this mechanism. However,
FTS, there is still substantial uncertainty regarding the most even in such an event, CO insertion cannot be ignored if the
relevant steps in the reaction pathway(s). A variety of elementary object is to model oxygenate formation.
reaction steps have been proven to be realistically possible under Despite all the foregoing uncertainty, some consistencies
typical FTS conditions, while very few steps could be eliminated have also emerged from the studies performed in the various
554 FischerTropsch Synthesis: Catalysts and Chemistry

disciplines. For example, the results of DFT calculations suggest barrels of synfuels is undoubtedly significant, particularly
that unassisted CO dissociation readily occurs on the more locally where the production takes place.
open (high reactivity) metal surfaces, while hydrogen-assisted The technology has much potential for wider use, for exam-
CO dissociation would be required on the close packed (low ple, in emerging economies, or at a smaller scale in the utili-
reactivity) surfaces.179,181,183,185,186 As described in the section zation of biomass. Interesting applications of FTS have been
on surface science above, unassisted CO dissociation is not proposed for conversion of remote natural gas at off-shore oil
easy on close packed surfaces, while it is facile over open production locations.
surfaces. It has further been found that HxCO species are Both GTL and BTL can be important tools in strategies
more inclined to dehydrogenate than to undergo CO bond aimed at reduction of CO2 emissions. CTL technology is clearly
cleavage on cobalt surfaces. During a macrokinetic study on an disadvantaged here, and will in the future have to be combined
actual cobalt-FT catalyst, models assuming hydrogen-assisted with CO2 sequestration technology. The rapid increase in dis-
CO dissociation failed comprehensively, while the preferred coveries of shale gas (in, for example, USA and Canada) can
model based on unassisted CO dissociation could describe the also provide the GTL industry with a significant boost.
experimental data over a range of commercially relevant con- Although proven technology, FTS continues to pose chal-
ditions. Together all these findings suggest that, in the case of lenges from an industrial perspective. Stability improvement of
the cobalt-based FT synthesis, the main pathway in the conver- the catalysts is an important aspect, but also selectivity
sion of CO to a CHx species proceeds via unassisted cleavage of improvement would be very advantageous. Economically one
the CO bond. would like to have the highest possible C 5 and the lowest
To the contrary, it is known that the carbiding of iron cata- possible CH4 selectivity, because recycling of CH4 means that
lysts substantially decreases the reactivity of iron surfaces. There- the carbon atoms involved have to go through the expensive
fore, one may well expect hydrogen-assisted CO dissociation to syngas generation more than once, with the associated effi-
predominate over iron-FT catalysts,199 which are in the carbided ciency losses. Syngas production is the most expensive part of
state under actual synthesis conditions. The most preferred a GTL plant; it accounts for 4060% of the capital investments.
macrokinetic model for iron is indeed consistent with a CO Increased research efforts on reducing the costs of syngas pro-
dissociation step that occurs via interaction with hydrogen. duction will make XTL projects even more viable. Although
A further consistency that is steadily emerging relates to the new XTL facilities require large capital investments and are
most likely nature of the species responsible for chain propaga- dependent on the price ratio of crude oil to natural gas, in
tion in terms of the carbide mechanism. Originally, it was the long term they are expected to be economically successful.
believed (not necessarily based on strong evidence) that these From a more academic perspective, understanding the
species are quite saturated with hydrogen, that is, that the grow- mechanism of the FTS has been and will be a challenge. It is
ing intermediate is a CH3CH2  CH2 species, while the mono- more and more realized that mechanisms may differ with
mer being added is a CH2 species.195 DFT calculations have conditions and catalysts. It is highly unlikely that one unique
shown that reactions between intermediates that are leaner in mechanism can account for all different forms of FTS. Molec-
hydrogen (e.g., CHCH2 and CH) are energetically more favor- ular modeling represents a very important tool for getting
able than reactions between more hydrogen-saturated mechanistic insight, but the problem is that experimental val-
species.197 In line with this, it has been found during surface idation of its predictions at the level of elementary steps is very
science experiments the coupling of two CH species to from difficult to achieve, as the opportunities for relevant surface
acetylene is facile over nickel catalysts.168,211Further support is science experiments are limited. Mechanistic studies aimed at
provided by the steady state isotopic transient kinetic analysis describing FTS selectivity from first principles are in their
(SSITKA) study of Govender,212 who concluded from HD infancy and have a long way to go before accurate predictions
switching experiments that the C2H species is the only abundant can be expected.
C2 intermediate on the fully carbided, working iron-FT catalyst Describing the physical/chemical state of the catalysts
surface. Therefore, even though the carbide mechanism as a under reaction conditions is another field where significant
whole cannot be discarded as a prominent reaction pathway progress has been booked, but major advances would still be
for the FTS, it seems unlikely that it proceeds in the form that very welcome. The advent of in situ imaging tools in combina-
was originally proposed. This has particular significance for the tion with realistic catalysts,213 as well as the use of planar
termination toward olefins, since it implies that a hydrogen model catalysts in simulated environments,153 has proven
abstraction is not required (possibly even a hydrogen addition). promising and will almost certainly lead to improved insight
in the relation between catalyst properties on the nanoscale
and performance in the reaction.
7.20.5 Conclusion The FTS is therefore expected to remain an inspiring source
of industrial and academic research for many years to come.
The FTS represents proven technology, which has secured its For a related chapter in this Comprehensive, we refer to
position in modern energy technology. Originally used to Chapter 7.01
convert coal into liquid fuels, nowadays the emphasis is on
monetizing natural gas, by converting it to diesel fuel, waxes,
and naphtha. It is expected that some 500 000 barrels of fuel
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7.12 Hydrotreating: Removal of Sulfur from Crude Oil Fractions
with Sulfide Catalysts
W Bensch, Christian-Albrechts-Universitat zu Kiel, Kiel, Germany
2013 Elsevier Ltd. All rights reserved.

7.12.1 General Introduction 287


7.12.2 Sulfur Compounds in Diesel Feeds and Reactivities of These Compounds 289
7.12.3 HDS Reaction Pathways and Mechanism 289
7.12.4 Catalyst Components, Formation and Nature of Active Phases 292
7.12.5 Analytical Tools for the Characterization of the Catalysts 294
7.12.6 Formation of the Sulfide Phases 295
7.12.7 Conversion of MoO3 into MoS2 295
7.12.7.1 Conversion of MoO3 into MoS2 Studied with XPS and IRES 295
7.12.7.2 Temperature-Programmed Sulfidation of MoO3 297
7.12.8 Quick EXAFS Spectroscopy Investigation of the Local Environments in Ni-Promoted Molybdenum Sulfide
Catalysts 298
7.12.9 Sulfidation of Co-Promoted Molybdenum Oxide in the Presence of a Chelating Molecule Investigated
with XPS 299
7.12.10 Determination of the State of Co in CoMoS Phase Using In Situ Mossbauer Emission Spectroscopy 300
7.12.11 The Local Structures of Co/Ni and Mo in CoMoS and NiMoS Phases Determined with EXAFS 301
7.12.12 Sulfidation of NiW Catalysts Supported on Al2O3 303
7.12.12.1 x-Ray Absorption Spectroscopy Performed at the W LIII Absorption Edge 303
7.12.12.2 Ni K Edge x-Ray Absorption Spectroscopy 304
7.12.13 Probing the Active Sites: CO and NO Adsorption 305
7.12.14 Structure of the Phases 308
7.12.14.1 The Role of Carbon in HDS Catalysts 310
7.12.14.2 Morphology and Microstructure of Catalysts 312
7.12.15 Choice of Catalysts and Other Catalysts for HDS 315
7.12.16 Poisoning and Deactivation Effects 316
7.12.17 Synthesis Strategies of Catalysts 316
7.12.18 Supported Catalysts and the Support Effect 317
7.12.19 Conclusion 317
References 318

7.12.1 General Introduction gasoline, jet fuel, diesel fuel, wax, lubricants, bitumen, and
petrochemicals. The sulfur content increases with increasing
In 2010, about 3914 million tons of crude oil was produced boiling point of the different fractions from crude oil.
worldwide. Crude oil is a very complex chemical mixture con- Hydrotreating or hydroprocessing refers to a variety of cat-
taining hydrocarbons (alkanes, alkenes, cycloalkanes, and aro- alytically promoted chemical reactions such as hydrogenation,
matics), sulfur compounds (mercaptanes, sulfides, disulfides, which saturate unsaturated hydrocarbons and remove S by
thiophenes, and dibenzothiophenes), nitrogen compounds hydrodesulfurization (HDS), N by hydrodenitrogenation
(anilines, aliphatic amines, quinoline, acridine, carbazole, (HDN), O by hydrodeoxygenation (HDO), and metals by
and indole), oxygenates (phenols, ketones, and carboxylic hydrodemetallization (HDM) from different petroleum streams
acids), and metal atoms such as V and Ni that are present as in a refinery. Hydrotreating is mainly applied and is necessary to
porphyrin complexes of V4O and Ni2 to mention the avoid air pollution emissions, to avoid poisoning of noble
most important constituents. The composition of crude oil metals and acid catalysts used in catalytic reforming and crack-
depends on the location where it is produced with the sulfur ing, and to improve fuel quality. The different streams are trans-
level varying between 1 and 6 wt%. Average values in weight% formed into products through catalytically promoted chemical
are for carbon 8387, hydrogen 1014, nitrogen 0.12, oxygen reactions such as hydrogenation, isomerization, aromatization,
0.11.5, sulfur 0.56, and metals <0.1. alkylation, cracking, and hydrotreating (Scheme 1).
Different physical and chemical processes such as distilla- The important products of an oil refinery are diesel fuel and
tion, extraction, reforming, hydrogenation, cracking, and gasoline. About 1 ton of crude oil delivers 0.25 tons of diesel
blending are used in a refinery converting crude oil to higher fuel. Due to stringent environmental regulations,13 the sulfur
value products. The main products are liquid petroleum gas, content of diesel fuel must be reduced to ultralow levels

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00723-3 287


288 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Gas
Amine guard H2 plant Polybed PSA
concentration

From FCC LPG

From FCC Propylene


Light
straight
run Light naphtha
Hydrotreating
isomerization

Crude Hydrotreating Reforming Gasoline


distillation
Naphtha

Kerosene
Kerosene
jet fuel
Middle distillate
Hydrotreating
Diesel

Desalted
crude oil Atmospheric Catalytic
gas oil condensation
C4
isomerization
Alkylation
SHP

FCC Hydrotreating

Cycle oils
Hydrotreating

Hydrocracking

Lube oils
Vacuum
distillation

Asphalt

Fuel oil

Black oil Solid fuel

Refinery adsorbent locations


for contaminant removal
Scheme 1 Process flow from crude oil to final products. http://www.uop.com/refining-flowscheme-2/. Abbreviations: FCC, fluid catalytic cracking;
PSA, pressure swing adsorption; LPG, liquified petroleum gas.

(ultralow sulfur diesel, ULSD, 1015 ppm) to decrease harm- hydrogen, double bonds of aromatics are hydrogenated and
ful exhaust emissions of diesel engines and to improve air S, N, O, and metals are removed. The catalysts widely used are
quality (see also Chapter 7.19). In addition, there is also a Mo and/or W-based sulfides promoted with Co and/or Ni (see
need to strictly reduce the S content because even trace levels of also Chapter 5.09). The catalysts are supported on g-Al2O3 or
S can poison other catalysts (e.g., Ni, Cu, Pd, or Pt) used in are supplied as bulk material. Depending on the distinct pro-
further catalytic processes (hydrocracking, reforming, automo- cess, typical reaction conditions for hydrotreating are
tive catalysis, fuel cells, etc.). Hydrotreating is one important 300400  C and total pressure up to 15 MPa. The actual condi-
catalytic step to convert crude oil streams into diesel fuel tions depend on the boiling point of the feed. The required
(Scheme 1). In the presence of a catalyst and molecular severe reduction of the sulfur level is a complicated chemical
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 289

and technical problem. Many different factors such as the cata- petroleum. The reactivity of BTs and DBTs decreases with
lysts,46 process parameters,7 feedstock source and quality,8,9 increasing molecular geometry (Figure 2).
reactivities of sulfur compounds,10 inhibition effects of H2S,11 Setting the relative rate for thiophene as 100, benzothio-
nitrogen compounds,12 and aromatics13,14 present in the feed phene has a rate of 50, DBT of 30, 4-methyl-DBT of 5, and di-
influence the degree of desulfurization of diesel feeds. Thou- or trisubstituted DBTs of 1 (see Scheme 2).37
sands of papers and patents were published in the past and
state of the art up to 2002 has been reviewed in Refs. [1517].
The actuality of research in the field of hydrotreating was impres- 7.12.3 HDS Reaction Pathways and Mechanism
sively demonstrated by F. Parlevliet and S. Eijsbouts in 2008:
counting only sulfide-based catalysts, since 1986 more than During hydrotreating a complicated set of exothermic reactions
3700 patents and about 5300 nonpatents were published.18 In occurs, and the main reactions are hydrogenation of aromatics,
2010, a review was published where the different scientific and HDS, and HDN. Even for the simple substrates such as thio-
technological aspects of ULSD production are thoroughly dis- phene, the HDS networks are complex: a considerable number
cussed and 702 references are cited.19 Further reviews and
review-like papers present and discuss the state of the art in
Compound Relative rate
HDS catalysis at different times of development.1517,2036
A short discussion of the development of the knowledge about
HDS catalysts is given in the last section of the chapter. Thiophene 100
S

7.12.2 Sulfur Compounds in Diesel Feeds and


Reactivities of These Compounds Benzothiophene 50
S
Diesel feeds from different sources were investigated with
different analytic techniques to identify and quantify the S-
containing species. Many different sulfur compounds were Dibenzothiophene 30
identified with the most abundant classes being benzothio-
S
phenes (BTs) and dibenzothiophenes (DBTs). The BTs may
contain alkyl substituents (17 C atoms) and the DBTs such
substituents with 15 C atoms. Whereas sulfur can be relatively Methyldibenzothiophene 5
easily removed from BTs, b-DBTs (called refractory S- S
compounds) with alky groups in position 4 or 4 and 6
CH3
(Figure 1) require drastic catalytic conditions. The distribution
of sulfur compounds mainly depends on the origin of the Dimethyldibenzothiophene 1
S
CH3 CH3

Trimethyldibenzothiophene 1
S CH3
S CH3 CH3
H3C CH3
Scheme 2 Relative rates of different S-containing molecules relative to
Figure 1 The molecular structure of 4,6-methyl-DBT. thiophene.

R Deep HDS
Reactivity

R R
S
S R
R
S

R R
S
R R
S R R
S
Molecular geometry
Figure 2 Decrease of the reactivity of different S-containing compounds in diesel feed. Present state of the art and future challenges in the
hydrodesulfurization (HDS) of polyaromatic sulfur compounds.32
290 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

of elementary steps such as adsorption/desorption equilibria One should note that the phenomena might not necessarily
and hydrogenation and hydrogenolysis reactions, whose kinet- occur in the order shown here (see also Chapter 7.02).
ics strongly depend on the reaction conditions and on the The reaction pathways of HDS of thiophene were inten-
structure of the particular substrate, occur. The understanding sively studied and it was proposed that the reaction proceeds
of the fundamental steps is further complicated because results via two parallel pathways (Scheme 3). In one reaction route
reported by different authors obtained on the same substrate (bottom path in Scheme 3), the sulfur from thiophene is
such as thiophene applying similar catalysts and approximately removed directly (direct desulfurization, DDS) to form buta-
identical reaction conditions are often very different, if not diene, which is then hydrogenated to give 1-butene and cis-
contradictory. Nevertheless, for the HDS reaction some primary and trans-2-butene. In a further reaction, butenes are then
phenomena involved can be summarized as follows: hydrogenated to n-butane. In the second pathway (top path
in Scheme 3), the first step is hydrogenation of thiophene to
adsorption (coordination) of the S-containing compound
tetrahydrothiophene, which is further desulfurized to butadi-
onto the active site,
ene (hydrogenation pathway, HYD). Tetrahydrothiophene
dissociative adsorption of hydrogen onto the surface of the
and butadiene were observed in trace amounts in the reaction
catalyst,
products, and it was suggested that these intermediates are very
hydrogenation of unsaturated CC bonds,
reactive and they are transformed rapidly to butenes and
cleavage of two CS bonds sequentially or simultaneously,
butane.29 Due to this observation, the use of thiophene as
addition of hydrogen to the broken bond of both S and C,
the S-containing model compound is of less interest because
release of the hydrocarbon product from the catalytic site, and
the different reaction pathways cannot be distinguished.
release of H2S from the site.
In a simplified picture, the general HDS of BTs and DBTs
consists also of two routes: the DDS and the HYD pathway
(Figure 3), both in the presence of molecular H2. One should
note that both pathways occur in parallel employing different
S active sites of the catalyst surface. Which reaction pathway
predominates depends on the nature of the sulfur compounds,
the reaction conditions, and the catalyst used.
S The DDS pathway produces biphenyl (BP), while in the
HYD route first hydrogenation of a benzene ring occurs fol-
lowed by desulfurization, and in the case of DBT cyclohexyl-
benzene is obtained.38 In addition to hydrogenation of an
Scheme 3 The two reaction pathways of HDS of thiophene with the aromatic ring before sulfur removal, hydrogenation of an aro-
different desulfurized and hydrogenated products. matic ring may occur after sulfur was removed with a distinct

Benzothiophene

+H2
S S
-H2S
+ H2
S -H2S
+H2

Dibenzothiophene

+H2 S +H2 -H2S


S +H2 -H2S

S S
-H2S
+H2 +H2

+H2

Figure 3 Simplified picture of the two principal pathways during HDS of S-containing molecules.15
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 291

rate constant for this reaction. This often leads to confusion in S atom in aromatic rings can coordinate to the active center
interpreting the results of experimental data as both routes can of HYD and DDS functions. There is evidence that in the case
produce cyclohexylbenzene as the final product. The hydroge- of DDS the initial adsorption of the S compound occurs
nation pathways are subject to thermodynamic equilibrium through s-bonding, while for hydrogenation coordination is
constraints and therefore partially hydrogenated intermediates through p-bonding for both S removal and hydrogenation.
such as tetrahydrodibenzothiophenes have lower equilibrium The main reason for the low reactivity of b-DBTs seems to be
concentrations at higher temperatures. Consequently, a maxi- a steric hindrance due to retarded adsorption onto the
mum of HDS via the hydrogenative route is observed as a catalyst surface40,41 implying that adsorption is the rate-limiting
function of temperature. Hence, HDS via the HYD pathway step. Two types of chemisorption patterns of 4,6-
becomes limited at low pressures and high temperatures. In a dimethyldibenzothiophene (4,6-DMDBT) on MoS2 are
different route, isomerization and transmethylation of methyl discussed: a flat adsorption and S-m3 type adsorption. The two
groups at the 4- or the 6- position may occur reducing the steric molecules DBT and 4,6-DMDBT can interact well with the
hindrance of the DBT molecule. (10 1 0) edge of MoS2 by flat chemisorption. However, the
It is assumed that the direct pathway DDS involves the chemisorption of 4,6-DMDBT is more difficult using the S-m3
insertion of a metal atom on the surface of the catalyst into a type coordination due to the steric hindrance of the alkyl
sulfurcarbon bond in the S-containing compound. After inser- groups. This steric hindrance is expected to increase with increas-
tion of the metal atom, several reactions occur (Figure 4) lead- ing size of the alkyl groups (from methyl to ethyl to propyl).
ing to the removal of sulfur as H2S and the catalyst is restored to Consequently, an end-on adsorption mode is proposed involving
its original state. interactions between the S atom and the active sites. A different
The formation of BP in the DDS pathway reflects the cata- explanation is that steric hindrance slows down the surface CS
lysts hydrogenolysis function for direct CS bond cleavage, bond scission.42 In this case, the rate-limiting step is not the S-
and the latter is due to the catalysts hydrogenation function centered adsorption and a side-on adsorption of the DBT mole-
to effect ring hydrogenation followed by CS bond cleavage cule involving the p-electrons of the aromatic ring is proposed.
(see also Chapters 7.16 and 8.09 ).39 The two different desul- Alkyl substituents in DBTs alter the overall HDS due to reduction
furization routes imply the presence of two different active sites of HDS reactivity and due to a change of the ratio between rates of
in the catalysts. the HYD and the DDS pathway. Alkyl substituents in the 4- and/
In Figure 5, the schemes of both reactions including details or 6-positions result in pronounced preference of the HYD
of the active sites are illustrated. The active site is a coordina- route.7,23,38,40 In a recent study, the reaction sequence of the
tively unsaturated metal site where the S ligand is facile. The DDS route was determined as DBT > 4-MDBT > 4,6-DMDBT

H- L L
L +n-2 S
+n
S M M S
M Hydride attack
(endo or exo) S S
S S
S S Oxidative
addition
I II
[H] V
H IV
H III -
H H+
L H L H
S S H L L
M M +n
M S M S M S
S S S S
S S S S S S

S-ring not opened S-ring opened

Reductive elimination Hydride attack Proton attack


H+ Proton attack(exo)
(endo) (endo or exo) (exo)

H H H
H H
H
+n-2 L - L +
L H M S M S M S
S
M S
S S S S S
S S
H+ proton attack

(a) 2,3-Dihydrothiophene (b) H2S, butadiene, thiobutene

Figure 4 Two different pathways to hydrogenation and ring-opening reactions leading to the products (a) and (b). Note that the mechanisms were
determined with organometallic complexes. L ligands; M Co or Ni.
292 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Sequential deS Simultaneous deS Hydrogenation

S H S H H H
H H

S S S S S S

Mo S Mo S Mo Mo S Mo S Mo Mo S Mo S Mo

H H

H H H H H H
H H
S S S S S S S S

Mo S Mo S Mo Mo S Mo S Mo Mo S Mo S Mo

H
H H H H H

S S S S S S S S

Mo S Mo S Mo Mo S Mo S Mo Mo S Mo S Mo

H2S
+H2

H H

S S S S S

Mo S Mo S Mo Mo S Mo S Mo

+H2
H2S
= Vacancy
H H H H
S S S

Mo S Mo S Mo

Figure 5 Vacancy model of the HDS mechanism as published in Ref. [32].

being explained by steric hindrance due to the methyl groups MoS2/WS2 promoted with Co and/or Ni. In nature, MoS2 occurs
located adjacent to the S atom of DBT preventing s-bonding of S as the mineral molybdenite in the form of black, lead-silvery gray
to the active site of the catalyst. However, no dependence of crystallites or aggregates. In the structure of 2H-Mo(W)S2
reaction rates of HYD pathways on the number of methyl groups (H hexagonal, 2 two MS2 slabs in the unit cell, space group
was observed indicating that the alkyl groups do not hamper the P63/mmc), layers consisting of SMoS slabs are held together by
p-adsorption of DBTs on the active sites.43 Deep desulfurization weak van der Waals forces (Figure 6). The Mo/W atoms are in a
means to desulfurize the refractory S-containing molecules. trigonal-prismatic environment of six S atoms and the Mo(W)S6
polyhedra share edges within the slabs. Consecutive layers are
stacked in an . . .ABAB. . . fashion along the crystallographic c-axis.
7.12.4 Catalyst Components, Formation and The MoS bonds (MoS: 2.43 A) within the layers are
Nature of Active Phases covalent and in the trigonal-prismatic ligand field, a two-
electron band of mainly dz2 character is separated from the
Most industrially used catalysts consist of a support with a high main part of the Mo 4d band and hybridizes strongly with the S
specific surface (e.g., g-Al2O3) and active materials such as 3p band. The dz2 band is completely filled and is separated by a
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 293

a
b

Figure 6 The crystal structure of 2H-MoS2.

gap of Eg  1.3 eV from the empty eg part of the Mo 4d band. support is first calcined at elevated temperatures yielding
Cleaving MoS2 crystallites between the layers generates a chem- MoO3/g-Al2O3 followed by impregnation with the Co or Ni
ically inert (0 0 0 1) surface, while the (1 0 1 0) surface precursor (mainly Ni2/Co2 salts such as nitrates) (15 wt%).
formed at the step edges of the basal planes exposes in alter- The impregnated composite is calcined again to form (CoO/NiO)
nating SMoS sandwiches rows of coordinatively unsaturated MoO3/g-Al2O3. There are reports that MoO3/g-Al2O3 is presul-
S and Mo atoms, and is considered chemically reactive. fided at elevated temperatures and the product is then impreg-
In the following discussion, one should distinguish nated with the promotor salt. A critical step is the transformation
between the terms active site and active phase: the active of the oxides into the sulfidic phases, and sulfide formation
site is the transition metal ion where the adsorption of the for one of the metals prior to the other should be avoided. It is
reactant molecule such as a heterocyclic compound or hydro- well documented that Co is sulfided at lower temperatures
gen occurs through S vacancies or S ions. The active site and the than Mo. Hence, often additives such as chelating agents (citric
ensemble of transition metal and sulfur ions are the active acid, urea, glycol, nitriloacetic acid (NTA), and ethylene diamine
phase making this site active. tetraacetic acid (EDTA)) are added to increase sulfidization
The promoted catalysts are often abbreviated as CoMo(W) temperature of the promotors thus leading to a better dispersion
S/NiMo(W)S or CoMo(W)/NiMo(W), which are not chemical of promotors. In addition, such additives lower the interaction
formula. The chemical compositions vary and the optimal strength between the catalysts and the support. Reactions
promoter content depends on the HDS reaction conditions between the Mo and Co/Ni precursors and the support should
and the diesel feed. The Mo(W):S ratio is near 1:2, but non- also be avoided and therefore the temperature of the sulfidiza-
stoichiometry has also been reported. In most applications and tion step should not be too high. Two strategies are followed to
test reactions, the Co(Ni)/[Co(Ni) Mo(W)] ratio varies sulfidize the oxides: in the ex situ approach, the material is treated
between 0.2 and 0.4. at elevated temperatures in, for example, 10% H2S/H2, 10%
It is well documented that the structure and the dispersion H2S/He, or 10% H2S/N2 flow; in the in situ method, the oxides
of the catalytically active phase are dramatically altered during are transferred to the HDS reaction chamber and sulfidization
the life cycle of a typical supported CoMo/NiMo catalyst, occurs in the presence of S-containing molecules. No general
which is schematically shown in Figure 7. conclusion can be drawn whether the in situ route generates
The preparation of the catalysts involves several individual better catalysts than the ex situ method, and vice versa.
steps: First, a Mo precursor such as (NH4)6Mo7O244H2O (AHM) In the as-prepared state, oxidic CoMo/NiMo catalysts
(1520 wt%) is impregnated on for example, g-Al2O3 (impreg- display a high Mo dispersion with well-dispersed MoO3 or
nation route) (see also Chapter 2.10). Then, different methods polymolybdate phases and well-dispersed CoO/NiO is located
are used to introduce the promotors: the AHM-containing near Mo particles.4447 In some investigations, the presence of
294 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

a MoO3 b
MoOxSy

c
MoS2

NiSx
MoOxSy NiO

NiOxSy j
g
i

MoS2 decorated
with NiSx d MoS2 decorated
h with NiSx
NiSx

MoS2 decorated
with NiSx
e
f

NiMoNTA
complex
k

Figure 7 Life cycle of a HDS catalyst: (a) Oxidic Mo and Ni/Co are bound to Al2O3; (b) partially sulfided catalysts, Ni/Co are sulfided, Mo oxysulfide
is still bound to the support; (c) partially sulfided catalyst and part of Mo Mo is no longer bound to Al2O3; (d) partially sulfided catalyst consisting of
small MoS2 slabs decorated with promoter Ni/Co; slabs are still anchored to the support; (e) fully sulfided catalyst with Mo being completely
sulfided, MoS2 slabs decorated with sulfidic Ni/Co become mobile; (f) deactivation due to sintering of decorated small MoS2 slabs to form larger slabs,
stacks, and crystals, edge surface area of the crystals is too low to accommodate all Ni/Co and separate Ni/Co sulfide crystals are formed; (g)
regeneration MoS2 crystals and some decorating Ni/Co sulfide get partly redispersed; (h) regeneration large MoS2 crystals are only oxidized on
the surface, Ni/Co sulfide crystals cannot redisperse on oxidation; (i) regeneration small structures are fully oxidized, nearly the original state is
reached; (j) high-temperature sulfidation with Mo being completely sulfided so fast that intermediate steps can be neglected; (k) NTA preparation route
NiMoNTA complex gets completely sulfided, and no linkages with Al2O3 are formed at any stage of the process.31

finely dispersed compounds such as CoMoO4/NiMoO4 was Temperature-programmed techniques such as temperature-
also observed.48,49 It is assumed that Mo is bound to the programmed sulfidation (TPS),8995 temperature-programmed
support via MoOAl bridges (see also below).5058 Several reduction (TPR),96103 and temperature-programmed oxida-
crystalline compounds such as MoO3, CoO, NiO, Al2(MoO4)3, tion (TPO)104107 are suitable methods to understand the
CoAl2O4, NiAl2O4, CoMoO4, and NiMoO4 could be detected changes occurring during sulfidation of the catalyst and
in x-ray powder patterns but mainly only in very small regeneration.
amounts if at all. Temperature-programmed desorption (TPD) or
temperature-programmed surface reaction (TPSR) are some-
times applied.90,93 In a TPD experiment, a spent catalyst is
7.12.5 Analytical Tools for the Characterization heated and reaction intermediates and products desorbing
of the Catalysts from the surface are detected as a function of temperature.
x-Ray photoelectron spectroscopy (XPS)110115 was also
A large variety of analytic methods are used to characterize the often used for characterization of catalysts in different states.
catalysts in different states starting from the as-prepared pre- It yields information on the elemental composition and the
cursors to catalysts recovered after intense use. In the follow- oxidation state of elements. XPS is a surface-sensitive technique
ing, some techniques are mentioned and some examples are and, with this method, it is possible to determine how well
discussed in detail demonstrating the kind of information that particles are dispersed over a support.43,51,116130
can be extracted by applying a distinct analytic method and Extended x-ray absorption fine structure (EXAFS) spectros-
combinations of methods. copy and/or x-ray absorption near-edge spectroscopy (XANES)
Chemisorption techniques are applied to receive information are powerful methods to probe the local environment of atoms
on the active phase dispersion and on the type of sites present on and to estimate the oxidation state of the atoms. Hence,
the catalyst surface. These methods include dynamic oxygen detailed information on the distance, number, and type of
chemisorption (DOC),59,60 CO chemisorption (COC),6169 neighbors of the absorbing atom on a subnanometer length
and NO chemisorption (NOC).7088 scale can be acquired.131136
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 295

SIMS, Rutherford backscattering spectroscopy (RBS), infrared 300400  C


MoO3 ! MoS2 [1]
(IR) and transmission electron microscopy (TEM),64,137140 H2 S=H2

Mossbauer emission spectroscopy,141143 and in situ laser


However, the structure of the nanocrystalline respectively
Raman spectroscopy (LRS)138,144,145 were also applied to charac-
amorphous oxidic catalyst precursor deposited on a support
terize catalysts in different states.
such as g-Al2O3 is not known and one can imagine a large
variety of local MoO coordination environments generated in
an unpredictable way during the preparation of the catalyst
7.12.6 Formation of the Sulfide Phases precursor. Hence, the investigation of real catalysts is a chal-
lenge requiring a combination of the results of different
The finely dispersed oxides MoO3/polyoxomolybdates and CoO/ advanced analytical methods.
NiO are transformed during the sulfidation,99,104,105,137,146150
and a direct interaction between sulfidic MoS2 and Co/Ni is 7.12.7.1 Conversion of MoO3 into MoS2 Studied with XPS
generated.151156 If Mo oxide is fully sulfided, the catalyst consists and IRES
of well-dispersed MoS2 nanoparticles, and sulfidic Co/Ni deco-
rate the edges of the MoS2 slabs. The formation of large MoS2 To reduce the complexity of the system, the sulfidation of
and/or Co9S8 (Ni3S2, NiS) crystals is in most cases not crystalline MoO3 was investigated with XPS and infrared emis-
observed.141,150,157162 sion spectroscopy (IRES).168 Such an investigation allows com-
In cases where well crystalline compounds such as parison of elementary reaction steps with known structural
Al2(MoO4)3, CoAl2O4 (NiAl2O4), CoMoO4 (NiMoO4), CoO features of MoO/MoS compounds. XPS is a surface-sensitive
(NiO), and MoO3 are formed during calcinations, a full sulfida- spectroscopic technique, being sensitive to changes of the oxi-
tion of these compounds is often not achieved57,98,99,163 applying dation state of the elements involved in the chemical reaction
typical laboratory conditions such as gas phase, 673 K, 0.1 MPa, (see also Chapter 9.16) and IRES supplies information on the
10% H2S/H2, or commercial (e.g., liquid phase, /603 K, changes in MoO coordination during successive exchange of
/3.0 MPa, light oil spiked with S compounds such as, O atoms by S (see also Chapter 9.36). During conversion of
dimethyl disulfide)164167 sulfidation conditions. MoO3 into MoS2, intermediate Mo oxysulfides are formed and
As outlined above, the different individual steps of the trans- therefore the thermal decomposition of (NH4)2MoO2S2 as a
formation of the oxidic precursors into the final sulfided cata- model compound was studied which decomposes according
lysts were intensively studied with a variety of analytical tools. In to eqn [2] and forms an {MoOS2} oxysulfide169 on the way
the following, the results of fundamental studies on the sulfida- to MoS2:
tion of oxidic precursors are discussed for selected examples.
NH4 2 MoO2 S2 ! fMoOS2 g 2NH3 H2 O
[2]
fMoOS2 g ! 0MoS2 0

7.12.7 Conversion of MoO3 into MoS2 A sequence of XPS spectra of MoO3 after sulfidation in H2S/
H2 at different temperatures is shown in Figure 8, left. The first
Formally, the conversion of Mo oxide into the sulfide is a spectrum of crystalline MoO3 exhibits a single Mo 3d doublet
simple reaction according to eqn [1]: and the binding energy (Ebind) of 232.9 eV for the Mo 3d5/2

Mo 3d S 2s S 2p

400 C

300 C

250 C

200 C

150 C

100 C

50 C

25 C

MoO3
241 237 233 229 225 221 168 166 164 162 160 158
Binding energy (eV) Binding energy (eV)
Figure 8 Evolution of Mo 3d (left) and S 2p (right) x-ray photoelectron spectra of crystalline MoO3 with increasing sulfidation temperature.168
296 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

S S O
O H H H H H H
O O S
VI + H2S
Mo VI VI VI
Mo Mo Mo

Scheme 4 Attack on the terminal O atom by H2S to form intermediate species and release of H2O.

line is in accordance with Mo in formal oxidation state 6. O O S S


Sulfidation at low temperatures leads to pronounced changes VI VI VI VI
Mo Mo + H2S Mo Mo
in the spectra and successively further signals appear in the O O
- H2O
spectra indicating the formation of different intermediate spe- O O
cies. Sulfidation seems to be finished between 250 and 400  C
and the spectrum of the sample treated at the highest temper- S
S S
ature shows essentially one doublet and the binding energy of S
VI VI V V
the Mo 3d5/2 peak of 229.0 eV corresponds to Mo4 in Mo Mo Mo Mo
O O
MoS2.170 In the corresponding S 2p spectrum (Figure 8,
O O
right), there is only one doublet with Ebind 161.8 eV for the
S 2p3/2 core level in agreement with the sulfide S2 anion Scheme 5 Replacement of two terminal O atoms by two S atoms
present in MoS2. followed by oxidation of two S2 to S2 2 and reduction of Mo6 to Mo5.
For different temperatures between 25 and 300  C, all the
Mo 3d spectra can be explained on the basis of mixtures of Mo6 O O S S S S
+ 2H2S
and Mo4 doublets and an additional doublet with a Mo 3d5/2 VI VI IV
Mo 2H2O Mo Mo
binding energy of 231.1 eV, which is already observed after
sulfidation at room temperature (RT). A tentative assignment
was done to Mo5 present in oxysulfide intermediate phases. All Scheme 6 Exchange and subsequent redox reaction of edge metal
centers involving two terminal O2 atoms.
spectra contain Mo 3d signals in the partially sulfided state from
these three states in varying percentages giving evidence for the
stepwise transition of Mo6 in MoO3 to Mo4 in MoS2. MoVI Ot + H2 MoIV + H2O
The S 2p peak in Figure 8, right, can be explained as the
Scheme 7 Direct reaction between terminal O atom and H2 and
superposition of two doublets with Ebind 161.7 and 163.1 eV reduction of Mo6 to Mo4.
for the S 2p3/2 peaks. The signal located at 163.1 eV can be
assigned to a bridging S22 disulfide anion,138,139 while the sulfidation of solid MoO3, a deprotonation of H2S is not possi-
peak at 161.8 eV points to terminal disulfide and/or sulfide ble and H2S is the reactive component. Hence, the terminal O
anions. According to the XPS results, one of the first elementary atom is attacked by H2S to form intermediate species (Scheme 4)
steps during sulfidation involves a metalligand redox reaction and H2O is released, which is the driving force of the reaction.
leading to the formation of Mo5 and oxidized sulfur ligands Note that in this step the oxidation number of Mo is not
(S22). Secondary ion mass spectrometry (SIMS) measure- changed.
ments gave evidence that the sulfidation of MoO3 leads to In the next reaction step (Scheme 5), Mo6 is reduced
the formation of oxysulfides at the surface and Mo(IV) oxides to Mo5 by a metalligand redox reaction in which two
in the interior of the crystallites at sulfiding temperatures S2 anions bonded to adjacent Mo6 centers are oxidized
between RT and 100  C, while MoS2 is formed above 125  C. to S22: 2S22 ! S22 2e and the Mo centers are reduced,
For sulfur, two different chemical states are found and the most 2Mo6 2e ! 2Mo5. The proposed reaction scheme is clearly
likely species are S2 and S22 or SH, but the presence of supported by the XPS data and is in agreement with the IRES
elemental S can be excluded. The S22 or SH species disappear showing characteristic emission from disulfide species.
when the temperature is raised to 150200  C. Rutherford In the low-temperature regime, the occurrence of Mo4 in the
backscattering data yield S:Mo atomic ratios of 11.5 for XPS spectra may be explained by the reaction in Scheme 6,
T < 100  C and of 22.5 above 100  C.137 indicating a subsequent redox reaction with two terminal O22
Combining the results obtained on sulfidation of MoO3 and anions.
the model compound (NH4)2MoO2S2 yields the following pic- In principle, a direct reduction may occur according to
tures of individual reaction steps for the two different tempera- Scheme 7 but as was demonstrated by TPS measurements,97
ture regimes RT to 200  C (generation of Mo oxysulfide) and this type of reaction is more relevant at higher temperatures.
200400  C (transformation of Mo oxysulfide into MoS2). The Despite the S/Mo ratio in the XPS spectra measured after
terminal MoOt groups are relatively unstable and play an sulfidation at 50 and 100  C exhibiting very similar values,
important role in the uptake of sulfur. This instability is well the relative amount of the different sulfur ligands changed.
known from solution chemistry where dissolved molybdate The fraction of S2 and/or terminal S22 anions increased
species react with H2S in NH4OH to form tetrathiomolybdate: because of bridging S22 ligands. In parallel, the proportion
MoO42 4H2S ! MoS42 4H2O. In solution, the reaction of Mo5 increased, as opposed to the contribution of bridging
may proceed via H2S or SH formed in situ by deprotonation S2 anions. A possible explanation is the release of S from S22
of H2S, which depends on NH4OH concentration. For the bridges according to Scheme 8.
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 297

H
S H
S
S
V V S
+ H2 V
Mo Mo V
O Mo Mo H 2S
O
O
O

S
V V
Mo Mo
O

O
2
Scheme 8 Reaction of a S2 entity with H2 forming two transient SH fragments, stabilization by H transfer (H2S complex), and subsequent emission
of H2S.

First, S22 reacts with H2 yielding two transient SH units.


Such SH units must be kinetically stabilized by, for example, S
S S
bulky ligands and sufficient electron density on Mo, which is S S
S Mo Mo S
highly unlikely. However, stabilization occurs easily by proton Mo Mo
Mo Mo
transfer to form H2S, which then immediately decomposes. Mo S S Mo
S S
After the emission of S from S22 units, the sterical hindrance S S
on the surface of the crystal is reduced so that new S22 groups
can be formed, leading to a higher S/Mo ratio in the XPS Scheme 9 A layer of MoS2 containing a m-S atom as defect.
spectrum of the sample sulfided at 150  C. In the IRES, the
low-intensity MoOt vibration indicates that most of the avail-
able MoOt moieties have reacted at 150  C. At 200  C sulfi-
dation temperature, the analysis of the surface composition TPS of MoO3/Al2O3
using the XPS spectrum demonstrates an increased degree of
sulfidation.
In the temperature range 200400  C, a major change of H2
composition is observed compared to that of the oxysulfides
Partial pressure (a.u.)

detected at lower temperatures. In this region, Mo6 and Mo5


species are mainly reduced to Mo4 and the signal of bridging
S22 in the XPS spectrum is absent. The formation of Mo4 is H2S
mainly due to the reaction of MoOt with H2 (Scheme 8)
followed by S uptake from the sulfiding atmosphere. The
finally formed MoS2 contains imperfections in the sulfur
planes and the IRE spectrum gives evidence that m2-S atoms
are present on MoSMo bridges. Such defects are accompa- H 2O
nied with a S deficiency and leads to a bending of the MoS2
layers (Scheme 9).
Indeed, bent MoS2 nanocrystallites are often seen in TEM
images (see below). It is well known that the formation of perfect 400 600 800 1000 1200
MoS2 requires temperatures of about 800  C. An important con- Temperature (K)
clusion of the study performed on MoO3 is that sulfidization of
Figure 9 TPS pattern of MoO3 supported on Al2O3 pretreated in Ar
MoO3 at about 400  C, typically for catalyst pretreatments, gen-
at 298 K.98
erates MoS2 exhibiting an appreciable amount of defects.

7.12.7.2 Temperature-Programmed Sulfidation of MoO3


MoO3 H2 S ! MoO2 S H2 O
The sulfidation of the MoO3 model compound in a H2S/H2/Ar
atmosphere as a function of temperature was studied with Increasing the temperature to T  500 K, a sharp hydrogen
TPS,97,98 supporting the findings presented above. In the TPS consumption peak is seen while at the same temperature H2S
pattern of MoO3 supported on Al2O3, negative peaks indicate and small amounts of H2O are produced. These observations
that the corresponding gas is consumed, and positive peaks may be interpreted as hydrogenation of excess sulfur formed by
mean that the gas is released. As can be seen in Figure 9, at the decomposition of MoO2S according to the equations:
400 K H2S is consumed and H2O is produced and no uptake of
MoO2 S ! MoO2 S
hydrogen can be detected. The observations suggest that at low
temperatures an exchange of O by S atoms is the main reaction: S H2 ! H2 S
298 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Up to the final temperature, further oxygen is replaced by indicating the co-existence of MoO and MoS shells, with the
sulfur until MoS2 is formed: MoO shell corresponding to MoOt groups. Near the 225  C
region, a new signal at 2.5 A (not phase-corrected) develops
MoO2 2H2 S ! MoS2 2H2 O
belonging to an intermediate product. The signal at about
One should keep in mind that TP experiments detect only 2.5 A dominates the temperature range between 225 and
reactions accompanied by a net production or consumption of 280  C and in this region only contributions of the MoS
gases. If the following two reactions would occur instantaneously, and the MoMo shells are seen attributed to sulfur-rich phases
no hydrogen signal would be detected: such as MoS3, which was also reported in other EXAFS
studies.172 Above about 310  C, the spectrum of the final
MoO2 2H2 ! Mo 2H2 O product MoS2 starts to form (region IV) and no significant
Mo 2H2 S ! MoS2 2H2 changes are seen up to the final temperature of 400  C. The
shoulder on the left side of the MoMo shell at about 3 A is
In any case, TPS is a powerful method to study the sulfida- caused by the interference of the MoS and the MoMo shells.
tion of the catalysts, giving useful information about the step- The results are in accordance with those obtained from XPS,
wise conversion of the oxidic precursors into the final sulfide. RBS, and SIMS137,173 and slight differences of temperatures at
which the changes occur are due to the different experimental
setups of the methods. The intermediates formed during sulfi-
7.12.8 Quick EXAFS Spectroscopy Investigation of dation of the Mo precursor are those discussed above.
the Local Environments in Ni-Promoted Molybdenum Due to the low loading of Ni of only about 1.3 wt%, EXAFS
Sulfide Catalysts data were collected with a lower heating rate of 3  C min1.
Fourier transform spectra (Figure 11) of the sulfidation of the
The changes of the local environment around Mo of a NiMo fresh catalyst show NiO and NiSi shells at 1.65 and 2.9 A
catalyst deposited on high surface area silica during sulfidation (not phase-corrected), respectively, while the NiSi shell dis-
were investigated with a temperature-resolved Quick EXAFS appeared at 105  C. The transformation of the Ni oxide to the
(QEXAFS) study (Figure 10).171 The sample was heated with
a heating rate of 6  C min1 in 10%H2S in H2 atmosphere. The
resulting Fourier transform of the Mo K-edge EXAFS spectra is
displayed in Figure 10.171 The sulfidation process can be
divided into four regions. 5 a.u.
Up to about 110  C, Mo is present in the oxidic form; that
is, Mo is mainly surrounded by O atoms as seen by MoO
shells between 0.5 and 1.9 A and a MoMo shell at 3 A (values 400
not phase-corrected). Between about 110 and 225  C, the lon- 390
gest MoO shell and the MoMo shell disappeared, whereas 370
the shorter MoO can still be identified. A new signal appears 350
at about 2 A (not phase-corrected) caused by the presence of S 330

Surfidation temperature (C)


315
295
|FT[c(k)k3]| (a.u.)

QEXAFS Mo K-edge of NiMo/SiO2


280
260
Tsulf (C) 245
225
Fourier transform of k3 c(k)

400
400 210
400
400 Region IV
380 195
365
345
MoS2 175
330
315 160
295
280 Region III 140
260
245
225
MoS3-like 125
210
195 105
170 Region II
155 oxysulfides 90
140
125 70
110
90 50
70
55 Region I
40
35
Fresh
oxidic
Fresh
0 1 2 3 4
r () 0 1 2 3 4
r ()
Figure 10 Fourier transforms of the Mo K-edge Quick EXAFS functions
obtained during sulfidation of NiMo/SiO2. The four sulfidation regions are Figure 11 Fourier transforms of the Ni K-edge Quick EXAFS functions
shown.171 measured during the sulfidation of NiMo/SiO2.171
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 299

Ni sulfide is seen in the spectra by a shift of the signal by about transformation to the sulfidic state starts above about 150  C
0.1 A in the distance of the first shell. Definitive sulfidation and is completed at 225  C. Below 150  C, the typical signal of
occurs between 125 and 140  C and no further alteration can the oxide is seen and at higher temperatures the doublet of
be detected in the spectra up to 400  C. That means full sulfi- sulfidic cobalt appears (Figure 12, right). Recording the evolu-
dation is achieved for Ni at a significantly lower temperature tion of the N 1s signal as a function of sulfidation temperature
than for the Mo oxide. demonstrates that the intensity starts to decrease and the signal
is absent when sulfidation of cobalt is complete. These obser-
vations suggest that NTA is decomposed and Co ions are
7.12.9 Sulfidation of Co-Promoted Molybdenum available for sulfidation.
Oxide in the Presence of a Chelating Molecule Sulfidation of Mo oxide calcined at 500  C in the absence of
Investigated with XPS NTA (Figure 13) starts at a higher temperature than the forma-
tion of Co sulfide. In the as-prepared state, the binding energy
The situation is similar for CoMoS catalysts: Co is sulfided at of the Mo 3d5/2 core level matches well with Mo6. On increas-
low temperatures and stable bulk sulfides such as Co9S8 are ing the temperature, MoO3 is successively transformed into
formed as large crystals while sulfidation of Mo only starts at MoS2 as discussed above and the typical spectrum of MoS2 is
moderate temperatures. Hence, it is surprising that a phase is seen with a binding energy of 228.8 eV for the Mo 3d5/2 signal.
formed in which Co atoms decorate the edges of MoS2 slabs The Co 2p3/2 and Mo 3d XPS spectra of a CoMo catalyst
and not a mixture composed of separated Co9S8 and MoS2. with an atomic ratio of 0.3 calcined at 500  C are shown in
To retard sulfidation of Co or Ni, chelating agents such as Figure 14, right. In the unsulfided state, the binding energy of
NTA, EDTA, ethylenediamine (EN), or 1,2-cyclohexanediamine- the Mo 3d5/2 signal at 232.7 eV is typical for oxidic Mo in
N,N,N,N-tetraacetic acid (CyDTA) are added during catalyst oxidation state 6. After sulfidation at T > 175  C, a Mo 3d
preparation,171,174178 and the as-prepared precursor mixture doublet appears in the spectra, typical for MoS2. The results
is not calcined in order to leave the complexes formed with clearly show that sulfidation of Mo oxide occurs between
the ligands intact. The effect of NTA addition on the formation T  50 and 175  C and several intermediates are formed con-
of the sulfides was studied with XPS on a CoMoS model catalyst taining Mo6, Mo5, and Mo4 species. At about 150  C, the
deposited on SiO2. In the absence of NTA, Co is transformed doublet of Mo4 appears in the spectrum and at T > 175  C the
into Co9S8 at very low temperatures (Figure 12, left). signal of Mo6 disappears.
Even at RT, sulfidation of Co in 10% H2S/H2 atmosphere The sulfidation behavior of Co is shown in Figure 14. In the
starts as can be seen by the appearance of a second doublet at as-prepared state, a Co 2p doublet is seen at 781.8 eV with
779.3 eV corresponding to the binding energy of bulk Co9S8. shake-up satellites at higher binding energy typical for Co2
Increasing the temperature leads to disappearance of the dou- oxide. On increasing the temperature above 175  C, the spec-
blet at 782.3 eV and only the signal at 779.3 eV remains, which trum shows a Co 2p doublet at a binding energy of 778.7 eV
means that cobalt has completely transformed into the sulfidic typical for Co2 in a sulfidic environment. Shake-up satellites
state. The addition of NTA retards sulfidation of Co and the occurring at higher binding energy are less pronounced

Sulfidation Co 2p
temperature

Sulfidation 400 C
temperature Co 2p
300 C

400 C 225 C

300 C

200 C 200 C

150 C 150 C

100 C
100 C
50 C
Unsulfided
25 C
Unsulfided

Shake up Co 2p1/2 Shake up Co 2p


3/2

814 809 804 799 794 789 784 779 774 810 805 800 795 790 785 780 775 770
Binding energy (eV) Binding energy (eV)

Figure 12 Co 2p XPS spectra of CoOx/SiO2 model catalysts (left) and Co 2p XPS spectra of Co(NTA)/SiO2 model catalysts as a function of sulfidation
temperature.173
300 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

compared to oxidic Co. According to the XPS spectra recorded


Sulfidation
temperature Mo 3d over temperature, the sulfidation of Co starts at T > 50  C and
is completed around T 150  C. Summarizing the results, in a
400 C mixed CoMo/SiO2 catalyst Co sulfide is formed between 50
and 150  C and Mo is sulfided between 100 and 200  C. Both
300 C regions overlap to an appreciable extent, but sulfidation of Co
proceeds faster than that of molybdenum.
250 C

200 C
7.12.10 Determination of the State of Co in CoMoS
Phase Using In Situ Mossbauer Emission Spectroscopy
175 C
It is well documented that Co-promoted MoS2 catalysts are in
general much more active for HDS than unpromoted MoS2.
Hence, the key question is to determine the chemical state of
150 C
Co and the structural environment in sulfided CoMoS catalysts
100 C supported on Al2O3. Mossbauer spectroscopy probes the local
environment of the absorber as well as the chemical state
50 C simultaneously. Because Co is not a suitable Mossbauer
nucleus the experiments were performed in the emission
25 C mode, that is, the measured spectrum is not that of Co but of
the decay product Fe. Radioactive 57Co was used as a promoter
Mo 3d3/2 during catalyst preparation and the 57CoMoS catalyst was
Unsulfided
Mo 3d5/2 investigated under in situ conditions so that the Co spectrum
and the changes could be directly correlated to the activity of
240 238 236 234 232 230 228 226 224 222
the catalyst. The Mossbauer spectra of the CoMoS catalyst are
Binding energy (eV) compared with that of Co model compounds for which the
Figure 13 Evolution of the Mo 3d XPS spectra of MoO3/SiO2 model state and the environment of Co are known.141,179 The analysis
catalysts with increasing sulfidation temperature.173 of the Mossbauer spectra of the sulfided CoMoS/Al2O3

Sulfidation Mo 3d Sulfidation
temperature Co 2p
temperature

400 C

400 C
300 C
300 C
250 C
250 C
200 C

200 C 175 C
175 C
150 C 150 C

100 C

100 C
50 C

50 C 25 C
25 C
Unsulfided

Unsulfided

240 238 236 234 232 230 228 226 224 222 814 809 804 799 794 789 784 779 774
(a) Binding energy (eV) (b) Binding energy (eV)
Figure 14 The Mo 3d (a) and Co 2p (b) XPS spectra of a CoOx/MoO3/SiO2 catalyst calcined at 500  C during sulfidation at different temperatures.173
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 301

Co:Al2O3 Co9S8
Co 40
Mo Co-Mo-S
Co9S8
0.09 (a) 30

mg Co/g Al2O3
20
CoMos
0.27 (b)

10 Co:Al2O3
Absorption

0.53 (c) (a)

140

120
0.75 (d)

kT (cm3 min-1 g-1)


100

80

1.19 (e) 60

40

20

(b)
0.2 0.4 0.6 0.8 1.0 1.2 1.4
-6 -4 -2 0 2 4 6
Co
Velocity (mm s-1) Mo
Figure 15 In situ Mossbauer emission spectra of 57Co in sulfided Figure 16 Correlation between the activity of CoMo/Al2O3 catalysts for
CoMo/Al2O3 catalysts with different Co:Mo ratios.141 the HDS reaction, expressed in the reaction rate constant kT, and the
cobalt phases observed in Mossbauer spectra.141
catalysts (Figure 15) essentially revealed contributions from
Co ions located in the Al2O3 support, bulk Co9S8 dominating
in catalysts with a high Co content, and a new formerly Co sulfide species are essentially the same, and only the parti-
unknown state, which is labeled in Figure 15. This new state cle sizes and/or ordering may differ.157,183185 Other impor-
is best seen in sulfided CoMoS with a low Co content. The tant findings of the MES experiments are that the value of QS of
presence of this new phase correlates with the catalytic activity the Co phase depends on the Co content in the catalysts and on
for the HDS reaction (Figure 16). the sulfidation temperature with large QS values indicating the
Hence, one may conclude that this CoMoS phase is itself presence of very small Co sulfide units and small values are
catalytically active or is closely related to the active site of the related to larger well-ordered Co sulfide particles.
catalyst. This is because the catalytic activity of MoS2 is associ-
ated with edges and it is highly likely that the CoMoS phase is
located at or near the edges. This assumption was verified with 7.12.11 The Local Structures of Co/Ni and Mo in
Auger spectroscopy and transmission electron microscopy CoMoS and NiMoS Phases Determined with EXAFS
clearly demonstrating that the basal planes of MoS2 do not
contain measurable/detectable amounts of Co while the edges The local environment of Mo and the promoter atoms were
of the crystallites contain Co besides S and small amounts investigated with EXAFS/XANES in different states of the cata-
of O.180,181 lysts under in situ conditions allowing in situ sample
In further MES experiments, it was demonstrated that Mo is presulfiding151,153,154,156,186189 in a mixture of e.g., H2S/H2
not required to obtain the CoMoS MES spectrum. For Co/ at atmospheric pressure and at 673 K. Because industrial
Al2O3, CoMo/AI2O3, Co/C, and CoMo/C, Co sulfide species CoMoS catalysts are supported on Al2O3, such catalysts con-
exhibiting the CoMoS type features such as quadrupole tain at least two Co species such as Co in the Al2O3 lattice and
splitting (QS) were observed (Figure 17). in the CoMoS phase. Hence, the CoMoS catalysts are deposited
Furthermore, the temperature dependence of the MES spec- on carbon for the EXAFS investigations.
tra of the CoMoS phase is identical with that of the Co sulfide The radial distance distribution (Fourier transform) of
phase present in CoMo/AI2O3 and Co/C catalysts.183 The MoS2, sulfided Mo, and a CoMoS catalyst supported on carbon
important conclusion of these observations is that the is shown in Figure 18.153 Evaluation of the data of MoS2 yields
302 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Co(2.25)Mo(6.84)/C Co(2.45)/C
4.94 5.18
(S, 373 K)

Intensity (106 counts)

Intensity (106 counts)


4.86 5.11
3.06 2.83
(S, 473 K)

2.99 2.77
3.27 3.68
(S, 573 K)

3.20 3.58
3.27 3.64
(S, 673 K)

3.20 3.54
T = 300 K T = 300 K

-6 -4 -2 0 2 4 -6 -4 -2 0 2 4
1)
Doppler velocity (mm. s Doppler velocity (mm. s1)

Figure 17 MES spectra of carbon supported Co and CoMo catalysts measured at 300 K after various sulfidation treatments.182

30 Mo-Mo
10
MoS2 Co9S8
(3.18 )
Mo/C Co-S + Co-Co (1) Co/C
CoMo/C
Co-Mo/C

Mo-s
(2.41 )
Abs (FT)

Abs (FT)

15

Mo-Mo
(6.32, 6.41 ) Co-Co (2)
Mo-S Mo-Mo
(3.98 ) (5.47 )

0 0
0 2 4 6 8 0 2 4 6 8
r () r ()

Figure 18 Magnitude of the Fourier transforms of the MoS2 reference Figure 19 Fourier transforms of Co9S8 and the sulfided Co/C, CoMo/
compound (solid line), the Mo/C catalyst (dotted line), and the CoMo/C C, and CoMoS/C catalysts.131
catalyst (dashed line).153
Co9S8 is caused by a combined CoS and CoCo(1) coor-
a coordination number (CN) of 6 for Mo with the S atoms at a dination and the second peak is attributed only to the Co
distance of 2.41 A. The next-nearest neighbors are six Mo Co(2) distance. In the spectra of Co/C and CoMo/C
atoms at a distance of 3.16 A. The reduced intensity of the samples, the first peak is slightly shifted to lower r values.
first and the second peak in the spectrum of the two catalysts Overall, the two sulfided catalysts show identical features as
is an indication for a reduced number of neighbors; especially Co9S8 but with reduced amplitudes.
for the MoMo coordination the number is lower than 6. To Despite the overlap of the CoCo/CoS nearest neighbors
explain these observations, a structural model was developed in the magnitude of the Fourier transform, a clear differentia-
taking into account the reduced CNs in the catalysts, leading to tion between these two contributions is seen in the imaginary
the average crystallite size for MoS2 of 1.53 nm. Such small part of the spectrum (Figure 20). In addition, a scattering
particle crystallites will expose a relatively large number of contribution from Mo neighbors can also be identified.
catalytically active edge sites. The detailed analysis of the spectra yields a CoS distance of
The absolute part of the Fourier transform (FT) spectrum of 2.2 A with a high sulfur CN of 6.2(1.3). The Co atom is further
Co9S8, of Co/C and CoMo/C samples, is displayed in Figure 19. surrounded by 1.7(0.35) Mo neighbors at a distance of 2.8 A.
In the crystal structure of Co9S8, three different CoS coor- Using these geometric parameters, a model was developed
dinations are present, which are denoted in the spectrum as fitting with a structure where Co is located on the edge of a
one overall CoS coordination. The two CoCo distances at MoS2 crystallite in the same plane as the Mo atoms. It was
about 3.5 A are given as one overall CoCo(2) coordina- proposed that Co is coordinated to four S atoms on the edge,
tion (indexed (2) to distinguish these from the first CoCo which are slightly displaced from their bulk positions. Accord-
coordination at 2.505 A). The first peak in the spectrum of ing to this model, Co is not exactly on the position of a
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 303

10 WS
15
Co-S Co9S8
II 673 K
Co-Co (1) Co/C
CoMo/C
CoMoS/C

|FT [c(k)k3]| (a.u.)


573 K
Co-Co (2)
10
Im (FT)

0 473 K
5 W-O
I
373 K

300 K
0
0 2 4 6 8
b r ()
-10
0 1 2 3 4 Figure 21 W EXAFS Fourier transforms of NiW/Al2O3 after sulfidation at
r () indicated temperatures. Intervals I and II: WW contributions of WO3 and
Figure 20 Imaginary part of the Fourier transforms of Co9S8, sulfided WS3, respectively (R not corrected for phase-shift).203
Co/C, CoMo/C, and CoMoS/C catalysts.131
NiW catalysts are proposed: a type I NiWS phase obtained at
Mo atom of a bulk crystal, which would give a CoMo distance low-temperature sulfidation exhibiting residual oxygen linkages
of 3.16 A, but is shifted toward the MoS2 particle yielding the showing a high hydrogenation activity and a type II phase
experimentally determined CoMo separation of 2.8 A. The formed at higher sulfidation temperatures exhibiting a high
S CN of 6 is achieved by placing two S atoms on Co to form HDS activity.191
a distorted trigonal prism together with the four S atoms of the The sulfidation behavior of NiW materials supported on dif-
MoS2 edge. A slightly different model was proposed on the ferent materials (g-Al2O3, carbon, and amorphous silica-alumina
basis of density functional theory (DFT) calculations indicating (ASA)) was studied applying different analytic tools and some
that some reconstruction may play a role but the model is also selected results are discussed in more detail. The supports were
in agreement with the EXAFS data. impregnated using aqueous solutions of ammonium metatung-
state ((NH4)6W12O39xH2O) and nickel nitrate. The resulting
material was dried at 383 K and subsequently calcined at elevated
temperature in air. The sulfidation was done stepwise in a mixture
7.12.12 Sulfidation of NiW Catalysts Supported of 10 vol.% H2S in H2 at 300, 373, 473, 573, 673, and 773 K for
on Al2O3 1 h, atmospheric pressure. For catalytic measurements, the cata-
lysts were sulfided at 673 K for 2 h.203
The extent of sulfidation of W is crucial for catalytic perfor-
mance.190192 It is well documented that the sulfidation of W
in NiW/Al2O3 occurs at a lower rate than that of Mo of Al2O3-
7.12.12.1 x-Ray Absorption Spectroscopy Performed
supported CoMo or NiMo catalysts. It was pointed out that the
at the W LIII Absorption Edge
relatively strong WOAl bond94 or the stronger WO bond
compared to the MoO bond are responsible for this behavior The Fourier transforms of a catalyst that has been calcined at
and hence higher temperatures are required to fully transform W 673 K prior to sulfidation are shown in Figure 21. At low
oxide to W sulfide.193195 It is well documented that the final sulfidation temperature, the spectra are dominated by two
degree of W sulfidation strongly depends on the calcination and WO contributions at 1.76 and 1.91 A corresponding to the
the sulfidation temperatures.191,192,196 At the working tempera- WO bonds in the first coordination shell of WO3. The peaks
ture of 673 K, Al2O3-supported NiW catalysts are only partially in the region labeled I (Figure 21) are caused by second shell W
converted to WS2 and other species such as WS3 or oxysulfides and third shell O backscatters. These findings indicate that at
are still present.191,192 In contrast to Mo-based HDS catalysts, low sulfidation temperatures an oxidic tungsten phase is pre-
the addition of Co as promoter seems to have no positive sent with a WO3-like structure.
effect,193 while Ni addition enhances the catalytic performance The sulfidation of W starts at 573 K and a WS contribution
of the W-based catalysts. For NiW-based materials, it was at a distance of 2.42 A with a CN of 0.9 can be detected in the
observed that Ni can easily be sulfided and sulfidation is com- spectrum. In this spectrum, a second WW contribution
pleted before W sulfidation has started.193,197 At low sulfidation (2.71 A, CN 1) is seen indicating the presence of a WS3-type
temperatures, Ni sulfide phases are present as a separated com- structure (WS 2.40 A, CN WS 5; WW 2.75 A, CN
pound or as small Ni sulfide particles interacting with WOxSy WW 2). While at 673 K the WO contributions are clearly
phases. At higher sulfidation temperatures, WS2 slabs are reduced, contributions of the oxidic W phase are still present.
formed accompanied by a redispersion of Ni sulfide species The characteristic WW distance in WO3 at 3.73 A cannot be
and NiWS-type structures are formed,198201 which was detected in the spectrum (T 673 K) suggesting that the origi-
shown by a 57Co Mossbauer emission study on 57Co-doped nal W oxide phase has largely disappeared. In addition, an
NiW/Al2O3.202 As for Co(Ni)MoS-based catalysts, two types of increase of the WS coordination from 0.9 to 1.6 is observed
304 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

while the WW CN associated with the WS3-type structure occurrence of NiNi contributions indicates that NiO and Ni
decreased from 1.0 to 0.2. The lower than expected WS CN (oxy)sulfide are not well dispersed over the support surface. In
for a-WS3 indicates that sulfidation of the WS3-type phase is the XANES spectra, a continuous decrease of the area of the
not complete at 673 K. A small WW contribution at 3.16 A white line is accompanied by a decrease of the NiO CN
points to the onset of WS2 formation, and it can be assumed suggesting a progressive Ni sulfidation. In the spectrum of the
that a partial transition from WOxSy and WS3-like phases to sample sulfided at 573 K, the NiO contribution is absent and
WS2 already occurred before complete sulfidation to WS3 was most of Ni is sulfided. In the XANES spectra (Figure 22, right),
achieved. In accordance with results reported earlier,95,193 the a pre-edge peak near 8333 eV characteristic for the 1s to 3d
W species formed during the sulfidation procedure may be transition shows an increase of the intensity related to a change
regarded as a WOxSy phase. of the symmetry around Ni.
If a NiW catalyst supported on Al2O3 is sulfided in a single For the Ni sulfide obtained at 573 and 673 K, the bond length
step at T 673 K for 2 h, much more WS2 is present compared to for NiS amounts to 2.21 A and that for NiNi is 2.93 A. Espe-
the stepwise sulfidation. In addition, the amount of oxygen is cially the NiNi separation does not match with any well-known
also substantially lower. A higher calcination temperature of bulk Ni sulfide such as Ni3S2 (NiNi 2.50 A, 3.80 A), NiS
823 K and a single-step sulfidation leads to a lower degree of (NiNi 2.68 A), NiS with millerite structure (NiNi 3.16 A),
sulfidation and the catalyst contains more oxygen and less sulfur. NiS2 (NiNi 3.924.12 A), or Ni3S4 (NiNi 2.50 A), and
Several NiW catalysts with a varying Ni:W ratio were cal- together with the NiS bond length of 2.21 A the formation of
cined at 823 K and then sulfided at T 673 K at a total pressure the NiWS structure may be assumed.
of 15 bar (H2S/H2 ratio: 0.1). The analysis of the EXAFS data The results of the studies can be schematically summarized
indicate that in all catalysts WS2 slabs are present pointing to a as shown in Figure 23.
higher degree of sulfidation at higher pressure. With increasing Tungsten oxide is more difficult to be sulfided due to the
Ni:W ratio, sulfidation seems to be more complete and at low stronger metaloxygen bond than that of Mo oxide in Co(Ni)
Ni:W ratio the low WS CNs suggest the presence of some Mo catalysts. Hence, over a broad range of sulfiding conditions
oxygen. A larger number of WW CNs at higher Ni:W ratios incomplete sulfided tungsten phases are observed and these
may be interpreted as a higher order of the crystallites and a may be viewed as oxysulfides WOxSy. For these materials,
more complete sulfidation. indications are found for the presence of WO3, WS3, and WS2
with differing amounts of oxygen and sulfur atoms. Interaction
between WO3 and the support g-Al2O3 makes it more difficult
7.12.12.2 Ni K Edge x-Ray Absorption Spectroscopy
to sulfide W and calcination even increases the interaction with
In Figure 22, the Fourier transform functions at the Ni K edge the support. Investigations with carbon as support demon-
of stepwise sulfided Al2O3-supported NiW catalysts (left) and strate a real support effect and because metalsupport interac-
the near-edge spectra (right) are displayed. After treatment at tions are negligible or even absent, WS2 formation is more or
T 300 K, the spectrum contains peaks of four different con- less complete at 673 K for NiW/C, while alumina or amor-
tributions. At a distance of 1.98 A a NiO contribution (CN phous silicaalumina supports require sulfidation at higher
4.2), at 2.17 A a NiS contribution (CN 2.3), and two NiNi temperatures being accompanied by a loss of WS2 dispersion.
contributions at larger distances of 2.60 A (CN 0.8) and 3.02 A Because sulfidation of W is very slow, Ni sulfide particles tend
(CN 1.5) are seen. Both the NiO distance of 1.98 A and the to aggregate as larger crystallites, being not segregated from the
NiNi separation of 3.02 A match well with the geometric WOxSy phase. Under typical sulfiding conditions (673 K,
parameters of NiO (NiO 2.08 A, NiNi 2.96 A). The 1 bar), not all NiS species are redispersed to the WS2 slabs.
other observed peaks in the spectrum point to a NiOxSy species This is caused by the sulfidation sequence (NiO is sulfided
formed during sulfidation. Compared to bulk NiS (Ni earlier than WO3) and because not all tungsten has converted
S 2.39 A), the NiS distance of 2.17 A is much smaller. The to WS2. Compared to sulfided Co(Ni)Mo catalysts with

0.6
NiS 300 K
15 373 K
473 K
|FT [c(k)k3]| (a.u.)

NiNi Whiteline
0.4 573 K
673 K
mx (a.u.)

673 K
10
573 K

473 K
0.2
5 NiO
373 K Pre edge peak
NiNi
300 K
0 0.0
0 2 4 6 8 8300 8320 8340 8360
r () E (eV)
Figure 22 (Left) Ni EXAFS Fourier transforms of NiW/Al after sulfidation at indicated temperatures and (right) the XANES region at the Ni K edge during
sulfidation (distance R not corrected for phase-shift).203
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 305

NiO
WO3
Ni Ni Fresh
Al2O3

NiOxSy
WO3

15 bar sulfidation
Ni Ni
373 K

NiS
1 bar sulfidation

WO3
Ni Ni
473 K

NiSWOxSy NiWS
S S
WS2 W Ni
NiS WOxSy S S

573 K

NiSWOxSy NiWS NiWS


S S

NiS WOxSy Ni WS2 W Ni Ni


WS2 Ni Ni WS2 Ni
S S

673 K

NiS NiWS
Ni
WS2 Ni

923 K

Figure 23 The sulfidation process of g-Al2O3-supported NiW catalyst. Left: sulfidation at atmospheric pressure; right: sulfidation at 15 bar. Fresh
material contains Ni and W oxide; between 373 and 573 K small NiS crystallites are formed being attached to WOxSy (NiSWOxSy), which may be a
precursor to the NiWS phase. At 673 K and 1 bar, NiSWOxSy is partially converted to NiWS. NiS particles are redispersed to smaller crystallites
over the WS2 edges during this transformation process. At 973 K and 1 bar, full sulfidation is achieved and a loss of WS2 dispersion as well as an
increased crystallinity of the WS2 slabs occurs. Sulfidation at 15 bar and T 673 K is more complete, WS2 is reasonably good dispersed, and more
NiWS phase is formed.203

promoter ions being present in the Co(Ni)MoS phase, NiW abbreviated as Mo4/Al, Mo9/Al, and Mo12/Al), Co-promoted
catalysts may be regarded as atomically dispersed Ni species in catalysts (impregnation with Co nitrate, calcinations at 773 K,
NiWS phases together with less dispersed NiSWOxSy 1.6, 3.1, and 4.7 wt% on the Mo9/Al catalyst), and a Mo catalyst
phases. supported on silica (Mo7Si, 7.2 wt% Mo, calcination tempera-
ture 623 K) were pressed into discs and placed in an IR cell.
Then, sulfidation was done (1) under H2S/H2 flow or (2) under
7.12.13 Probing the Active Sites: CO and NO H2S/H2 flow followed by a post-treatment under pure H2 flow.
Adsorption IR CO adsorption experiments were done at 100 K.
Three absorptions are seen in the IR spectrum of CO on
Different spectroscopic techniques are used to obtain informa- the sulfided Mo7/Si catalyst (2158, 2120, and 2075 cm1)
tion regarding the surface binding sites of HDS catalysts.30 A (Figure 24) with the band at 2158 cm1 being caused by the
powerful approach is to monitor the changes of adsorption of interaction of CO with silanol groups, while the remaining
small probe molecules such as NO7087 or CO6169 with IR absorptions are due to CO adsorption onto unpromoted Mo
spectroscopy. Applying IR studies of NO adsorption allowed sites of the sulfide phase. The spectra of CO adsorbed onto
identifying different adsorption complexes for unpromoted catalysts with different Mo loading are shown in Figure 24.69
and promoted catalysts.69,7173 It was also shown by IR NO The peaks located at 2189 and 2156 cm1 are caused by CO
adsorption experiments and EXAFS investigations that NO adsorption onto Al3 vacancies and hydroxyl groups of alu-
molecules are adsorbed onto MoS2 edges and not onto the mina, while the band at 2110 cm1 is characteristic of CO
basal planes in sulfided Mo/Al2O3 catalysts.142 interacting with Mo sites. This absorption increases with Mo
In the following, the results of a CO IR study are discussed in loading and in the same direction the two former peaks
detail.69 Different g-Al2O3-supported Mo catalysts calcined at decrease because of a higher coverage of the support by MoS
773 K exhibiting different Mo loadings (4.2, 9.8, and 11.9 wt%, catalyst. A band should appear at 2075 cm1 in the IR
306 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

2110

A 2120

0.1 A
2156
0.01 A
2158 2075
2189

Mo12/Al
2075

Mo9/Al

Mo7/Si
Mo5/Al

2250 2200 2150 2100 2050 2000 1950 2250 2200 2150 2100 2050 2000 1950
(a) Wavenumbers (cm1) (b) Wavenumbers (cm1)

Figure 24 (a) IR spectra of CO adsorbed onto sulfided Mo catalysts supported on silica and (b) on g-Al2O3.69

spectrum for the catalyst with the highest Mo loading (Mo12/


A
Al). Compared to Mo7/Si, the band related to the Mo sites on 0.05 A
Mo/Al catalysts is shifted toward lower wavenumber, whereas
the absorption at 2075 cm1 is not significantly affected.
2156
MoS2-based catalysts often display a hexagonal shape and
two types of crystallographic edge planes (1 0  1 0) and 2190
(1 0 1 0) can be distinguished called the molybdenum and Co5Mo9/Al
the sulfur edges. The nature of these two MoS2 edges may
explain the presence of the two CO absorptions: the absorp-
Co3Mo9/Al
tion at 2075 cm1 is caused by CO in interaction with Mo
atoms on the sulfur edge and the peak at 21102120 cm1 is
related with CO adsorbed onto Mo atoms on the molybdenum 2070
Co1Mo9/Al
edge. These assignments are in agreement with DFT calcula-
tions where a difference of the two absorption bands of
40 cm1 was proposed67,68 in good agreement with 35 cm1 2110
for the Mo/Al catalyst and 40 cm1 for the Mo/Si catalyst.
Mo9/Al
IR CO spectra of the Co-promoted CoMo9/Al catalysts
(Figure 25) show a new peak at 2070 cm1, which increases
in intensity with increasing Co content up to 3.1 wt% Co, while 2250 2200 2150 2100 2050 2000 1950
the band characteristic of unpromoted Mo sites (2110 cm1) Wavenumbers (cm1)
decreases. Increasing the Co content to 5 wt% does not lead to a
Figure 25 IR spectra of CO adsorbed onto CoMo9/Al catalysts.69
further intensity gain of the absorption at 2070 cm1. For a
sulfided Co/Al2O3 catalyst (3 wt% Co), an absorption at
2094 cm1 and a shoulder with low intensity at 2056 cm1 is
observed. Therefore, the band in the IR spectra of the Co- The results demonstrate that for CoMo/Al catalysts the
promoted catalysts can be assigned to Co-promoted Mo sites, concentration of unpromoted Mo sites is reduced with increas-
in agreement with Ref. [63]. For the highest Co content, that is, ing Co content while in the same direction new Co-promoted
for an atomic ratio for Co/(Co Mo) of 0.48, the peak at sites are generated. However, the sum of the amount of unpro-
2110 cm1 is still observable suggesting that promotion of the moted and promoted sites does not vary significantly as func-
MoS2 slabs by Co is not complete in the CoMo/Al2O3 catalysts. tion of Co content. This observation suggests that the creation
The presence of Co also results in a decrease of the absorptions of one promoted site leads to the loss of about one unpro-
caused by CO-support interactions and this decrease is more moted Mo site. Interestingly, by increasing the atomic ratio of
pronounced at higher Co loading. A possible explanation is that Co/(Co Mo) above 0.36 the number of Co-promoted sites is
an increasing amount of cobalt spinel or cobalt sulfide phase is not increased, and the amount of unpromoted Mo sites almost
formed at the higher Co contents. does not decrease. These observations indicate that above a
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 307

2070 2098
A 2070
A 2110 2110 2055
2055
0.05
0.1 2156
2190 Co5Mo9/Al

Co3Mo9/Al

Co1Mo9/Al

Mo9/Al  0.75

2300 2200 2100 2000 1900 2300 2200 2100 2000 1900
(a) Wavenumbers (cm1) (b) Wavenumbers (cm1)

Figure 26 The influence of the H2 post-treatment at 573 K on the CO adsorption behavior on sulfided Mo/Al and CoMo/Al catalysts. (a) IR spectra of
CO adsorbed onto the Mo9/Al catalyst after sulfidation (dotted line) and after sulfidation and H2 treatment (full line). (b) Difference spectra derived
from IR spectra of CO adsorbed after sulfidation and H2 post-treatment minus spectra measured after sulfidation.69

certain Co/(Co Mo) ratio, additional Co atoms are not sig- Co-promoted sites by H2 treatment is smaller than that of
nificantly deposited on MoS2 edges. unpromoted Mo sites, it is most likely that most of the Co-
In Figure 26, the IR CO spectra of the catalysts after a promoted sites are already generated during the sulfidation
post-treatment in H2 are shown and the difference spectra procedure, whereas unpromoted Mo sites are more difficult
are displayed in Figure 26, right. For Mo9/Al, the treatment to be created.
leads to an increased intensity of the band at 2110 cm1 (Mo In the IR spectra, no additional absorptions could be
sulfide sites) and to the appearance of a new absorption at detected after the H2 treatment excluding the creation of new
2098 cm1. It seems also that the H2 post-treatment generates adsorption sites, that is, the environment of Co sites is not
additional Al3 vacancies and hydroxyl groups (bands at 2156 modified by the reductive treatment. Like for unpromoted
and 2190 cm1), which may be explained by breaking of catalysts, the number of Al3 vacancies and OH groups
AlOAl bridges during H2 treatment creating new Al3 vacan- increased after the H2 treatment.
cies and OH groups. A detailed analysis of the spectra without The adsorption properties of sulfided CoMo/Al2O3 catalysts
and with H2 treatment yields an increase of Mo sites by a factor were also investigated applying in situ Fourier transform infra-
2.3 after H2 treatment (Mo12/Al show a slightly smaller red spectroscopy (FTIR) spectroscopy combined with NO
increase). Reversibility of the effects of the H2 treatment was adsorption (Figure 27).73,204 The IR absorptions associated
checked by heating the catalysts in a H2S/H2 atmosphere at with NO adsorbed onto Co sites at 1850 cm1 start to evolve
573 K for 2 h. The IR spectra are very similar to those of by the addition of small amounts of Co to a Mo/Al2O3 catalyst
catalysts not treated in H2, and especially the peak at and the intensity of the band associated with NO adsorbed
2098 cm1 totally disappeared. The H2 post-treatment at onto Mo sites at 1690 cm1 starts to decrease. The catalytic
573 K removes S atoms from the MoS2 edge slabs significantly, activity in the HDS of thiophene correlates with the absorption
increasing the amount of accessible Mo sites. The observation of NO onto Co sites and not onto Mo sites suggesting the
that Mo12/Al exhibits only an increase of such sites by a factor formation of the CoMoS phase upon Co addition to the Mo/
of 1.8 may be due to larger size of the MoS2 slabs that are less Al2O3 catalyst (Figure 27).
easily reduced by H2. In another in situ IR study, sulfided CoMo/Al2O3 catalysts
The H2 post-treatment also generates additional sites on the were investigated after sulfidation at different temperatures.
CoMo/Al catalysts (Figure 26). Independent of the Co content, On a comparison of the changes of the surface properties by
the amount of unpromoted Mo sites increases by a factor of increasing the sulfiding temperature from 673 to 873 K, differ-
about 1.8 being slightly lower than for Mo9/Al (factor of 2.3). ent types of CoMoS structures were detected. The type II
This increase can be explained by the generation of Mo sites CoMoS structure being obtained at the higher sulfiding tem-
characterized by the band at 2098 cm1. For the concentration perature is characterized by none or very few bonds to Al2O3.
of promoted sites, a factor of 1.3 is estimated as being smaller At the lower temperature, type I CoMoS is formed having Mo
than for unpromoted sites, and for the catalyst with the highest OAl linkages, which is much less active in the HDS reaction
Co content the factor is only 1.1. Because the increase of than the type II catalyst.205
308 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Absorbance (a.u.)
6
Co
4

2 Moedge

2 4 6 8 10
Absorbance

CoMo (b) wt% Co added

Mo

kHDS  102 (mol h1 g1)


1.5

Co 1.0
1900 1800 1700 1600 1500
(a) Wavenumber (cm1) 0.5

1 2 3 4
(c)
Absorbance of NO on Co
Figure 27 (a) IR spectra of NO adsorbed onto sulfided 2% Co/Al2O3, 8% Mo/Al2O3, and 2%Co 8%Mo/Al2O3. (b) Absorbance of IR bands of NO
adsorbed onto Co (1850 cm1) and Mo (1690 cm1) plotted as function of Co/Mo ratio at constant Mo loading. (c) Thiophene HDS activities versus
absorbance of IR band of NO adsorbed onto Co.73

Atomic-scale insights into the nature of NO adsorption Diameter


onto MoS2 and CoMoS are obtained combining IR spectros-
copy investigations with scanning tunneling microscopy
(STM) experiments and DFT calculations.88 The NO molecule
does not adsorb at fully sulfided MoS2 edges when these edges Sites
do not contain hydrogen. However, it can be expected that n Layers
sulfided catalysts contain hydrogen at the edge in the form of Rim
or
SH groups. The results suggest a pushpull type mechanism Edge stacking height
where simultaneously vacancies are created, and NO adsorp- Basal
tion and H2S release occur. Dosing the catalyst with atomic
hydrogen, STM images reveal formation of vacancies and at
these vacancies NO dimers are adsorbed. In the IR spectra
measured during TPD, several NO adsorption complexes are Figure 28 Scheme of the rim-edge model.
observed. On the basis of DFT calculations, it was shown that
mononitrosyl species dominate at the Mo edges and stable
dinitrosyl moieties are found at both the unpromoted and
the Co-promoted S-edges. CUS, molecules with the unpaired electrons can be adsorbed.
Using probe molecules such as CO, NO, or O2, the number of
CUS could be determined and correlated with catalytic activity.88
7.12.14 Structure of the Phases Under real reaction conditions (presence of H2, H2S, and
excess substrates and reaction products), it is highly questionable
On the S-terminated (0 0 0 1) plane of MoS2, only very weak whether vacancies/CUS remain empty for any length of time.
physisorption occurs, and hence the basal plane of the crystal- For unpromoted MoS2 catalysts, a two-site model was
lites is more or less inactive in catalytic reactions. Coordina- developed for MoS2 to explain the HDY and DDS pathways
tively unsaturated sites (CUS) and/or sulfur ion vacancies at (Figure 28). These sites are located on the edge of MoS2 nano-
the corners and edges of the Mo(W)S2 slabs are the predomi- crystals at different positions. The so-called rim-site terminat-
nantly catalytically active sites (Lewis acid character).23 The ing layers of the crystal stack on which HDY and DDS occur are
vacancies or coordinatively unsaturated sites are created in a located at the edge of exterior layers with adjacent basal planes.
reaction with hydrogen. Due to the Lewis acid character of The second sites called edge-sites are located on interior layers
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 309

that have no exposed basal plane surfaces. On these sites only strongly interacting with the support, Mo (oxy)sulfides, as
the desulfurization reaction occurs.206 well as CoMoS, schematically shown in Figure 29.
Promotion by adding Co decreases the strength of the MoS Two structural types of Co(Ni)MoS catalysts were
bond and increases the electron density on the sulfur identified155: type-I with low activity and type-II with high
atoms.207,208 More electron density at the S centers increases the activity. Type-I structures are incompletely sulfided and con-
basicity of surface S species, which may facilitate CS bond tain remaining MoOAl linkages to the support. The forma-
cleavage. Indeed, supported CoMoS catalysts exhibit a pro- tion of such MoOAl bonds occurs during catalyst
nounced selectivity toward DDS.209 Because of the electronic preparation (see below). Type-II Co(Ni)MoS phases display a
density reorganization, the S atom bonded to Co and Mo exhibits weaker interaction to the support and they are fully sulfided.
an intermediate bond strength optimal for HDS activity. The Often, type-II catalysts consist of multiple MoS2 slabs that are
bond weakening effect due to Co(Ni) promotion is supported not linked to the support. The degree of stacking can be con-
by theoretical calculations as well as experimental results.210,211 trolled by appropriate selection of support properties and syn-
For promoted catalysts, the CoMoS (or NiMoS) phase thesis conditions leading to stable single slabs of the catalytic
model proposed by Topse et al.141,179,212,213 is now widely materials on g-Al2O3 supports.214,215 A type-III catalyst was
accepted: the catalysts consist of MoS2 nanocrystals with Co (or identified on SiO2 support and should consist of Co sulfide
Ni) promoter atoms substituting Mo atoms at the edges of the clusters with S2 dimers between the Co atoms located at the
MoS2 layers in the same plane as the Mo atoms, but their local edges of the MoS2 slabs.135,216 A new model concerning hydro-
coordination is different. The CN of the promotor atoms is still gen activation by MoS2 was recently presented. Unsupported
under debate and evidence was presented either for CN 4 or overstoichiometric MoS2x catalysts containing S22 species on
for CN 5. Practical CoMo HDS catalysts are generally com- the edges react with H2 to form SH groups. These SH groups
posed of several phases: Co9S8 nanoparticles, Co2 species participate in the catalytic reaction of thiophene conversion
directly to butane (HYD pathway). Removal of the extra sulfur
leads to a suppression or loss of the HYD function.217 Evi-
dences for the presence of H groups on MoS2 were recently
2 1 presented.218,219
Progress in the identification of active sites in MoS2 and
CoMoS/NiMoS model catalysts was achieved by the combina-
tion of theoretical calculations (DFT; see also Chapters 7.15 and
9.02) and advanced analytical tools such as STM, aberration-
3 corrected high-resolution electron microscopy and high-angle
annular dark-field scanning transmission electron microscopy
(HAADF-STEM).220225 The local structure of pure MoS2 (grown
on Au(11 1)) has a special electronic state identified as metallic
1 3 brim sites (Figure 30). In the brim edge states, Mo is fully
covered by S atoms forming S2 dimers on the edge. The edges
2 can accept or donate electrons and thus act as a catalyst. Hence,
an S-containing molecule may be bonded at the brim site and
3 3 when hydrogen is available at the neighboring edge sites as a SH
group, hydrogen transfer and hydrogenation reaction can occur.
The results strongly indicate that the brim sites are catalytically
Figure 29 Scheme of a CoMoS catalyst composed of Co- active for the HYD pathway.
decorated single slab MoS2 (1), Co9S8 nanoparticles (2) and Co in the The proposed formation of sulfur vacancies in MoS2 under
support (3).212 H2 atmosphere has also been observed directly by STM.

Mo78S204
cluster

-S 1
-S
2

-S 1
-S
2

-S 2
-S
1
Mo edge (100%)
-S 2
- S 1

-S 2
(a) (b) S1

Figure 30 STM image of a MoS2 nanocrystal on Au(1 1 1) (left) showing the bright brim sites, the ball model of the structure with top view (middle,
top) and side view (middle, bottom), and a model cluster with the S2 groups.226
310 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

However, one should keep in mind that STM was performed profile (Figure 32, right) are 2.34 A (0.1 A) for MoCo,
under high vacuum conditions in the absence of substrate 2.7 A (0.1 A) for CoMo), and 2.7 A (0.1 A) for MoMo
molecules, H2/H2S, and at ambient temperature. for the atoms labeled ABCD. This result may be explained
STM provided also evidences for significant changes of the by the partial substitution of Mo by Co in the lattice of MoS2.
morphology when the Co/Ni promoter is added. Pure MoS2 Similar results were obtained for Co-promoted WS2 and the
particles adopt a triangular shape and when Co is added, the experimental finding is summarized in Figure 33.
particles become truncated hexagons (Figure 31, left). Two dif- According to DFT calculations, the 50% Co partial occupa-
ferent edges can then be distinguished: one edge is covered by tion of the Mo-edge covered by 25% S is stable and the simula-
100% and the second one by 50% S atoms. The situation is more tions also indicated the existence of two different configurations
complex for NiMoS because two different shapes of the nano- with such S-saturations that are close in energy (Figure 33(a) and
particles are observed. The first one is identical with that found 33(b)). In these configurations, either MoCoMoCo alter-
for CoMoS but the second one exhibits higher indexed edges nates or a pairing of the atoms in the order MoMoCoCo is
exhibiting a lower degree of S coordination (Figure 31, right). present, and in both cases the Mo-edge structure contains mixed
The results suggest that Co/Ni plays two different roles: CoMo sites. The S atoms are located at the top of the Mo atoms.
promotion of MoS2 with Co/Ni alters the electronic structure However, DFT calculations also hinted that S atoms might be
as seen as modified brim sites in STM; lower S coordination on located in bridging positions suggesting that the mobility of S
one type of NiMoS edges is an attractive structural situation for atoms on the Mo edge is high.228,229 In Figure 33(c), the model
adsorption of S-containing molecules. The occurrence of the obtained experimentally is schematically shown. While DFT
second edge type in NiMoS clusters may be a first step to calculations yield an optimized local CoMo distance between
explain the different selectivities of the two catalytic systems 2.74 and 2.84 A, a pairing of Mo and Co edge atoms (2.34 A) is
in the hydrotreating processes. observed. The model for Co-promoted WS2 (Figure 33(d))
Concerning the activation of H2 on MoS2, it is proposed exhibits a sequence WCoWCoW supporting the idea
that a dissociative chemisorption occurs forming SH groups that Co atoms are incorporated into the WS2 structure by
at the edges. The most stable position of hydrogen seems to be substituting W atoms at the edge in an alternating fashion.
on top of the S atom adjacent to the brim states.
The promoter atoms Co in an unsupported CoMoS catalyst
7.12.14.1 The Role of Carbon in HDS Catalysts
could be located using probe aberration-corrected STEM (Figure
32).225 Due to the lower atomic number, the Co atoms have a It was also suggested54,55 that carbon plays an important role
lower intensity in the HAADF-STEM image compared to Mo. in stabilizing the active phase. It is assumed that excess of sulfur
The distances between the MoCoMoMo atoms along located on the surface of MoS2 is replaced by carbon, yielding
the edge of the nanosized particle determined by the line MoSxCy phases with a carbidic species (see also Chapter 7.14).

NiM
CoM oS
oS(1
010)
(10
10) 0) NiMoS(1120) NiM
10
) 01 oS(1
0) (10
(1 01
01 oS 2 oS 0)
(1 M iM
oS
2 N
M NiMoS(1010)
MoS2(1010) edge MoS2(1010)
(100% S) (100% S)

NiMoS(1010)
(50% S)

NiMoS(1010)
CoMoS2(1010) edge Ni
(50% S) Mo
S( )
(50% S) 10 10
10 (10
) NiMoS(1120) iMoS NiMoS(1120)
N
high index edge

Figure 31 Structure of promoted nanocrystals derived from STM investigations and DFT calculations.227

Mo
Co 140
A 130 Mo
Mo Mo
B 120
Mo 110
C
100 Mo
D 90
80
70 Co
A
60 C D
B
50
0.5 nm 40 0.234 0.27 0.27
30
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
nm

Figure 32 HAADF-STEM image of a Co-doped unsupported MoS2 nanowire catalyst (left) and the corresponding line profile (right).225
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 311

Mo-edge Mo-edge
(1010) (1010)

S S
Mo Co Mo Co Mo Mo Co Co

S-edge
S-edge
(1010)
(1010)
MoCoMoCo MoMoCoCo

(a) (b)
Mo-edge Mo-edge
Mo-edge W-edge
(1010) (1010)

2.34 2.70 2.70 2.24 2.72 2.72 2.24


S
Mo1 Co Mo2 Mo3 W1 W2 Co2 W3
Co1

S-edge (1010) S-edge (1010)


(c) (d)

Figure 33 Two different views (perspective and top) of (a) Mo-edge, 50% Co in an alternate position and 25%S; (b) Mo-edge with 50% Co, pairing
configuration, 25% S. (c) and (d) perspective view of CoMoS (CoWS) structures for the experimentally observed MoCoMoMo (WCoWCoW)
sequence at the Mo/W-edge. Mo (W) atoms: blue (orange), S atoms yellow.225

800 structure (NEXAFS)232 and the most important findings are


discussed in detail. Catalysts were prepared by thermal decom-
MS833 before N2/DMS treatment position of (NH4)2MoS4 (ATTM) in inert atmosphere according
600 MS833 after N2/DMS treatment to the equation:
Intensity (counts s1)

NH4 2 MoS4 ! MoS3 2NH3 H2 S

400 Above 573 K, MoS2x phases are obtained by autoreduction of


MoS3 with the value x decreasing with increasing temperature.
The MoS2x samples were treated between 573 and 833 K with
a gas flow of CH3SCH3 (DMS) diluted in N2 or H2. A second
200
set of samples was synthesized by heating ATTM with a DBT
solution in decalin. The sample was treated at 623 K in a bomb
for 3 days.
0 The x-ray powder pattern of the catalyst treated with DMS at
0 10 20 30 40 50 60 70 80 90 100 793 K (sample composition: MoS2.05C1.12) shows no new
2q peaks (Figure 34) but a reduction of the absolute intensity
Figure 34 Comparison of the synchrotron XRD patterns of a sample compared to the sample before the treatment (note: identical
before and after DMS treatment (T 793 K).232 sample volumes were used) indicating a lower density of the
material after DMS treatment.
The (1 1 0) plane at 2y 47 exhibits a stronger intensity
The incorporation of carbon and the nature of the carbon relative to the (1 0 0) plane after the DMS treatment. The
species in MoS2-based catalysts were investigated with x-ray change of the intensity can be explained with a more pro-
powder diffractometry, IR spectroscopy, electron energy loss nounced distortion/more folding along the c axis after heating
spectroscopy (EELS), and near-edge x-ray absorption fine the precursor in DMS. The TEM image of a material obtained
312 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

20 nm
20 nm

Figure 35 TEM micrographs of a MoS2 sample prepared by thermal decomposition of ATTM (left) and of a sample treated with DMS at 793 K
(right).232

graphitic sp2 carbon bonds and tetrahedral sp3 bonds in car-


s* bides. The feature B is more intense than A in the MoS2 sample
treated with DMS suggesting that carbon is not present as a
graphitic-like material and that MoC bonds of a carbide-like
C- structure are present. Because the p* peak is less intense than for
K edge p* B
Intensity (a.u.)

Mo2C, one may conclude that the sample may contain some
A amorphous carbon.
The replacement of S by C on edges of MoS2 can be crystal-
292 294 296 298 300 302 304
lographically accommodated. Hence, it cannot be ruled out
a that both the Co(Ni)Mo(W)SC and Co(Ni)Mo(W)S phases
constitute the active catalyst. As mentioned recently, the role
of carbon in understanding the function of the catalysts may be
b of great importance and was more or less neglected.233

280 290 300 310 320 330 340 350


7.12.14.2 Morphology and Microstructure of Catalysts
Energy loss (eV)
Figure 36 EELS C K-edge spectra of Mo2C (a) and a sample treated
In real catalysts, phase segregation was found and Co9S8 and
at 793 K with N2/DMS. The inset shows the fine structure at the s* mainly Ni3S2, besides other Ni sulfides, are formed under reac-
transition.232 tion conditions. In the remote control concept, Co9S8 and Ni3S2
may play a distinct catalytic role, providing spillover hydrogen
for the MoS2. Real catalysts display different MoS2 morphologies
by thermal decomposition of ATTM at 833 K in N2 (Figure 35) such as straight and curved MoS2 single slabs, and stacks of
shows that MoS2 particles are present in closely packed groups slabs.215 The MoS2 nanoparticles are either parallelly57,234,235
of large slabs exhibiting highly folded shapes. The average slab or perpendicularly234,235 oriented to the support.
length was estimated to about 94 A and the average stacking Spent NiMoS/Al2O3 and CoMoS/Al2O3 catalysts prepared
number as 9.3, which is in reasonable agreement with the by gas phase or liquid phase sulfidation (Table 1) of the oxidic
value of 7.8 obtained from the x-ray powder pattern. precursors exhibit a large variety of microstructures.215
In the TEM image of a sample treated with DMS, heteroge- The x-ray powder patterns of the two catalysts NiMo1-T2-L-
neous regions with some highly stacked layers and regions F and NiMo2-T2-L-F show no clear reflection at 2y 14 indi-
with less stacked and less curved layers are observed. The cating the absence of significant MoS2 stacking (Figure 37).
average particle size was reduced by a factor of 2 to about The shape and the broadness of the reflections are typical for
47 A and the stacking number decreased from 9.3 to 4.0. MoS2 with a low crystallinity. In addition, no indications are
In the EELS (Figure 36), an intense peak to the p* antibond- found for the presence of crystalline Ni sulfides.
ing state is observed and by a comparison with a spectrum of However, in about 30% of analyzed TEM regions of NiMo1-
graphite a graphitic structure can be excluded. In addition, the T2-L-F Ni3S2 crystals are visible, which was verified with energy-
peak shape structure near the ionization edge is also different dispersive x-ray spectroscopy (EDX), electron diffraction, and
from that for amorphous, graphite, or carbide structures. Two lattice imaging (Figure 38(a)). The TEM image in Figure 38(b)
features A and B are observed for graphite and carbide for the s* shows that Ni3S2 crystals are decorated with MoS2 layers.
transition. Feature A is more intense for graphite than feature B, Ni sulfide particles with diameters between 5 and 50 nm can be
while the opposite is observed for carbides and diamond. The imaged using STEM-EDX. An example is shown in Figure 39
intensity difference is caused by the different density of states for for NiMo3-T2-L-U. From an analysis of the STEM-EDX data,
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 313

Table 1 Type I/II (T1/2), type II (T2), liquid-phase sulfidation (L), gas-phase sulfidation (G), FCC-PT (F), ULSD (U), FCC-PT canister (F/C), HC-PT
(H), diesel HDS (D)

Catalyst properties

Catalyst annotationa Description Metal loadings Sulfidation Originating fromb

NiMo1-T2-L-F Type 2 NiMo/Al2O3 3.2 at Ni and 5.8 at Mo per nm2 Liquid phase FCC-PT
NiMo2-T2-L-F Type 2 NiMo/Al2O3 1.8 at Ni and 5.6 at Mo per nm2 Liquid phase FCC-PT
NiMo3-T2-L-U Type 2 NiMo/Al2O3 2.5 at Ni and 8.1 at Mo per nm2 Liquid phase ULSD
NiMo3-T2-L-F/C Type 2 NiMo/Al2O3 2.5 at Ni and 8.1 at Mo per nm2 Liquid phase FCC-PT canister
NiMo3-T2-G-H Type 2 NiMo/Al2O3 2.5 at Ni and 8.1 at Mo per nm2 Gas phase HC-PT
NiMo3-T2-G Type 2 NiMo/Al2O3 2.5 at Ni and 8.1 at Mo per nm2 Gas phase
NiMo4-T1/2-L-F Type 1/2 NiMo/Al2O3 1.5 at Ni and 3.1 at Mo per nm2 Liquid phase FCC-PT
CoMo1-T2-L-F Type 2 CoMo/Al2O3 1.7 at Co and 4.8 at Mo per nm2 Liquid phase FCC-PT
CoMo2-T2-L-F Type 2 CoMo/Al2O3 2.4 at Co and 6.7 at Mo per nm2 Liquid phase ULSD
CoMo3-T1/2-L-D Type 1/2 CoMo/Al2O3 1.5 at Co and 3.1 at Mo per nm2 Liquid phase Diesel HDS
a
Type 1/2 (T1/2), Type 2 (T2), liquid phase sulfidation (L), gas phase sulfidation (G), FCC-PT (F), ULSD (U), FCC-PT canister (F/C), HC-PT (H), diesel HDS (D).
b
Fluid catalytic cracker pretreat (FCC-PT), ultralow sulfur diesel (ULSD), hydrocracker pretreat (HC-PT), hydrodesulfurization (HDS).215

* = MoS2
+ = gamma-Al2O3

* +
+
* +
* *
Intensity

+
* NiMo1-T2-L-F

NiMo2-T2-L-F

Reference

5 10 20 30 40 50 60 70 80
2q

Figure 37 x-Ray powder patterns of two liquid phase sulfided type II NiMo/Al2O3 catalysts NiMo1-T2-L-F (top) and NiMo2-T2-L-F (middle) together
with the pattern of a reference sample containing 1.5% Ni3S2 (bottom). Vertical bars: reflection positions of crystalline Ni3S2.215

it can be estimated that 3247% of Ni has segregated in liquid-phase sulfidation. This may be related to the exother-
these catalysts corresponding to 1.33.0 wt% Ni3S2. Com- micity of the H2S/H2 sulfidation, an effect that is suppressed if
bining these data with the MoS2 dispersion estimated from liquid is present during the sulfidation.
the TEM micrographs and about 80% of Mo atoms located In contrast to Ni-promoted catalysts, no Co-rich particles
on edge and corner (e c) sites, the amount of not segre- are visible in CoMo type II catalysts displaying the same
gated Ni is sufficient to reach Ni/Mo (e c) atom ratios of composition and preparation, when they are used under the
0.240.29. The Ni sulfide segregation phenomenon is also same conditions. It is highly likely that Co9S8 aggregates less
detected in type I/II NiMo catalysts. rapidly than Ni3S2. For liquid-phase sulfided type II commer-
A detailed analysis also demonstrates that the sulfidation cial NiMo catalysts, MoS2 stacking is not pronounced and is
procedure significantly influences the morphology of type II mainly absent in some catalysts (Figure 40). The MoS2 disper-
catalysts. The MoS2 stacking is more pronounced when sulfi- sion is high after liquid-phase sulfidation and using short
dation is done in H2S/H2 atmosphere, while liquid-phase sul- reaction times, while longer reaction times and/or more severe
fidation seems to prevent it. In a H2S/H2 atmosphere, only reaction conditions produce longer MoS2 slabs (i.e., the dis-
few but much larger Ni3S2 crystals are formed than after persion is lower) (NiMo3-T2-L-F/C, used for 1 year in a unit
314 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

5 nm 10 nm

(a) (b)

Figure 38 TEM micrographs of liquid-phase sulfided type II NiMo/Al2O3 catalysts: (a) shows a lattice image of a Ni sulfide crystallite in NiMo1-T2-L-F;
(b) decoration of a Ni sulfide particle with MoS2 slabs in NiMo2-T2-L-F.215

0.2 mm 0.1 mm
(a) (b)

Figure 39 STEM-EDX images of Ni (red) and Mo (blue) of liquid phase sulfided type II NiMo/Al2O3 catalyst NiMo3-T2-L-U.215

10 nm 5 nm

(a) (b)

Figure 40 TEM micrographs of liquid-phase sulfided type II NiMo/Al2O3 catalyst NiMo3-T2-L-F/C showing long curved MoS2 slabs.215
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 315

20 nm 20 nm

(a) (b)

Figure 41 HAADF-STEM images of MoS2/C (a) and WS2/C (b) catalysts. All clusters in the two images are single-layer structures.220

(1 0  1 0) (so-called Mo(W) edges) and (1 0 1 0) (so-called S


edges) being exposed.
The addition of promoter atoms to MoS2 modifies the
morphology to more heavily truncated triangles (Figure 42),
that is, a change toward a more hexagonal shape is induced.
This observation is in line with STM images of Co-promoted
MoS2 deposited on Au(1 1 1).236 The Co atoms in the CoMoS
structures are located at the (1 0 1 0) S edges and Co addition
causes exposure of more promoted (1 0 1 0) S-type edges
while the amount of Mo-type edges (1 0 1 0) is reduced. The
situation is similar for NiMoS and NiWS catalysts.
Promoter atoms may have other effects than changing the
degree of truncation. There are particles that are more round
and in some cases additional new higher index edges are
present. For some of the edges, angles of about 150 to the
dominant edges are observed indicating that the promoted
structures also expose (1 1 2 0) edges. This finding is in agree-
ment with atomically resolved STM images of NiMoS struc-
tures for small clusters.221 The present results give evidence that
20 nm extended (1 1 2 0) edges may indeed be stable features of the
promoted structures.
Figure 42 Promotion of MoS2 with Co changes the morphology toward
heavily truncated triangles.220
7.12.15 Choice of Catalysts and Other Catalysts
for HDS
operating at high temperature). Nevertheless, the degree of
stacking is rather limited and most MoS2 slabs consist of only Whether CoMoS or NiMoS is used depends on several factors
one or two layers. It seems that MoS2 stacking is not required because these catalysts behave differently. Generally, CoMoS/
for desulfurization of molecules such as DBT. An interesting g-Al2O3 catalysts are very efficient in the HDS process but they are
feature occurs for this catalyst, namely the curvature of the less efficient for HDN or hydrogenation of aromatic molecules.
MoS2 layers (Figure 40). Type I and II catalysts often show NiMoS/g-Al2O3 phases exhibit better HDN activity and are better
MoS2 morphologies such as Al2O3 needles or plates coated hydrogenation catalysts. Hence, they are preferably applied for
with MoS2. feedstock with a high concentration of unsaturated compounds
Carbon-supported MoS2, WS2, CoMoS, NiMoS, and NiWS because more aromatic molecules are saturated leading to a hig-
catalysts were prepared by impregnation with an aqueous her cetane number and density. However, this is accompanied by
solution containing (NH4)2[MS4] (M Mo or W) and, for higher hydrogen consumption, requiring appropriate hydrogen
promoted catalysts, also with Me(acetate)2 (Me Co, Ni). availability, hydrogen recycle rate, and compression costs. For
After impregnation, the samples were dried in air at 110  C aromatic hydrogenation reactions, NiWS-based catalysts are
and then treated with 10% H2S in H2 for 6 h at 1073 K. The highly effective but the higher costs compared to NiMoS catalysts
morphology of the catalysts was investigated with HAADF- have limited their uses. At low pressures and high temperatures, a
STEM and an example is shown in Figure 41.220 Most of the CoMoS catalyst can be a better choice than a NiMoS catalyst.
single-layered clusters exhibit a regular shape in the form of a Other approaches to obtain active catalysts were also
truncated triangle. The angles at the vertices of the nanostruc- reported and some are mentioned in brief. Using bimetallic
tures amount to about 120 and are consistent with both the complexes containing, for example, Mo3S4M cores (M e.g.,
316 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

Ru, Ir, Rh) deposited on g-Al2O3 yields active catalysts. The identification of the Mo edge brim site (see above) as the HYD site
results suggest that the activity is at least partially caused by a explains the low inhibiting effect of H2S on hydrogenation.
better distribution of MoS2 slabs on the support. No clear H2S partial pressure also plays an important role in
evidences were found whether the noble metals are located in poisoning.244 However, at low partial pressure H2S may exert
direct contact with the MoS2 phase.237 a promotional effect.249 Model compound studies have shown
Are there compounds exhibiting better HDS performance? that some basic nitrogen-containing molecules (e.g., acridine)
Yes, as can be seen in Figure 43; the HDS activity scales with are orders of magnitude more inhibiting than other N-
the MS bond strength (M transition metals) and the best containing molecules (e.g., aniline or indole). The differences
catalysts are found for noble metal sulfides. Keeping in mind in the degree of inhibition between different catalysts, different
that more than 120 000 tons of catalysts are used in refineries types of S-compounds, and between DDS and HYD pathways
and that roughly the same amount must be replaced every year have been explained on the basis of different catalytic sites
due to catalyst deactivation, the high prices and restricted involved in DDS and HYD reactions, as well as based on the
availability of the noble metals prevent the use of such sulfides. mode of adsorption of the reactants.
During the last few years, unsupported metal phosphides The HDS reaction is also significantly inhibited by organic
have been studied due to their high activity for HDS and nitrogen compounds. Experimental and theoretical data
HDN.239. Both MoP and WP exhibit only moderate activity suggest that competitive adsorption between N-containing
but Ni2P shows an excellent activity in hydroprocessing. and S-containing compounds occurs on active sites. The HDS
According to results of several studies performed for simulta- reaction is then inhibited due to the strong adsorptive strength
neous HDS and HDN reactions, the overall activity was found of the N-containing molecules. The extent of inhibition,
to be in the order Fe2P < CoP < MoP < WP < Ni2P. however, depends on the type and the concentration of organic
nitrogen compounds.
Catalysts applied in the hydrotreating of light feeds (so-
7.12.16 Poisoning and Deactivation Effects called middle distillates) mainly deactivate due to coke depo-
sition and sintering. Metal deposition as a deactivation source
The poisoning effects of H2S, nitrogen compounds, and is found in hydroprocessing of heavy feeds.250 Coverage of the
aromatics are different for the HYD and DDS routes.240242 active sites by N-compounds and coke formation are the most
According to experimental and theoretical DFT-based investiga- important factors in catalyst deactivation. Basic N-containing
tions, the general trend for poisoning is: nitrogen compounds may adsorb irreversibly onto catalyst acidic sites,
compounds> organic sulfur compounds > polyaromatics oxy- and may be converted to coke. HDS reaction conditions such
gen compounds  H2S > monoaromatics. The H2S produced as T, partial H2 pressure, and H2/oil ratio strongly influence
during HDS may react with the CUS to form saturated sites coke formation. Coke is formed at the beginning of the reac-
containing SH groups.243 Hence, the number of CUS is reduced tion, but the catalyst may retain a substantial portion of its
inhibiting removal of S via DDS, while the HYD pathway is only original activity.251
slightly affected.244248 Different catalysts exhibit different sensi-
tivities against H2S poisoning. NiMoS/g-Al2O3 is more sensitive
than Co-promoted catalysts.39 The inhibition effect is more pro- 7.12.17 Synthesis Strategies of Catalysts
nounced for HDS of DBT than for alkyl-substituted DBTs.244 The
In the literature, numerous different preparation approaches
are reported. Hence, only some of these methods are presented
in brief.
1.00E + 03 A variety of unsupported NiMoWS catalysts are commer-
RuS2
cially used with the commercial trade name NEBULA. The
IrS2
synthesis procedure is patented and therefore the exact prepa-
OsS2
Log (HDS activity per mole of metal)

Rh2S3 ration method is not known.


1.00E + 02 There are studies where the chemical vapor deposition
ReS2 (CVD) route was applied to deposit Co on supported MoS2.
The MoS2 was treated with Co(CO)3NO vapor at RT for a
1.00E + 01
PdS PtS distinct time followed by sulfidization. HDS activity was sub-
MoS2
stantially higher than that of a conventionally prepared catalyst
Cr2S3
WS2 (impregnation route). More interestingly, adding Co by the
Ni CVD technique to a conventionally prepared CoMoS/Al2O3
FeS Co9S8 NbS2
1.00E + 00 VS
TaS2 catalyst, the HDS activity increased significantly.252
MnS Besides the use of oxidic starting compounds, the suitability
of S-containing precursors was investigated. Such precursors
are either ammonium thiomolybdate (ATM)/thiotungstate
1.00E 01 (ATT), tetraethylammonium salts of the type [M0 (MS4)2]n
30 40 50 60 70 80
(n 2 or 3) (M0 Co or Ni, M Mo or W)253, or tetraalkylam-
MS strength bond (kcal mol1) monium thiometalates with formula (R4N)2MS4 (R methyl,
Figure 43 HDS activity of transition metal sulfides plotted against MS ethyl, propyl, pentyl, hexyl, etc.; M Mo, W). These precursors
bond strength.238 are thermally decomposed at relatively low temperatures often
Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts 317

yielding finely dispersed unsupported catalysts.230,254256 atoms. In addition, a weak catalyst-support interaction favors
Using alkyl-containing precursors, the decomposed MoS2x formation of type II Co(Ni)Mo(W)S structures with a low degree
contains carbon and small amounts of nitrogen. The carbon of stacking. Several disadvantages of promising supports should
content increases with the size of R. The catalyst is then impreg- be shortly mentioned. An upscale of mesoporous materials such
nated with promotor salts and the Co(Ni)Mo(W)S catalyst is as SBA-15 and MCM-41 yielding kilograms or even hundred of
sulfided either ex situ or in situ.257259 Unpromoted MoS2 kilograms was not possible until now. Zeolites have very small
catalysts with large carbon contents and a good performance pore diameters (less than 2 nm) and dispersion of the catalysts
are obtained by thermal decomposition and different activa- is relatively poor. Moreover, the pores are so small that large
tion modes.260 To avoid the use of any oxidic materials in the DBT molecules cannot enter the pores.
catalyst preparation, a combination of ATTM/(Prop4N)2MoS4
and nickel diethyldithiocarbamate or cobalt dimethylthiocar-
bamate was used.261,262 These catalysts are characterized by a
7.12.19 Conclusion
good dispersion, variable carbon content, and high activity.
Another approach is the use of single source precursors such
Co(Ni)MoS/Al2O3 and related catalysts have been commercially
as (ML)(MoO4) (L amine such as EN, M transition metal),
used for more than 80 years. During this time period, different
for example, Co(en)3MoO4. The precursor is first thermally
models and theories were developed and the evolution of the
decomposed followed by sulfidization at elevated temperature
models/theories is summarized in several reviews.23,2527
in a H2S/H2 atmosphere.10 There are also reports where the
Most models developed are directly related to the layered
oxidic catalyst precursors are sulfided in solution at elevated
crystal structure of MoS2. The first structural model of CoMo/
temperature and high H2 pressure using, for example, dimethyl-
Al2O3 was the monolayer model developed by Schuit and
disulfide (DMDS) dissolved in an inert organic solvent.
Lipsch (Figure 44).275 After calcination, Mo species are on the
surface of the support forming a monolayer. The interaction
between Mo and Al2O3 occurs via MoOAl bridges. Incorpo-
7.12.18 Supported Catalysts and the Support Effect
ration of Mo6 ions was proposed to be charge compensated by
a capping O2 layer located on top of the monolayer, and Co2
For most supported Co(Ni)MoS catalysts g-Al2O3 is used: this
was assumed to substitute Al3 ions in the surface and being in
material has a high specific surface area (200350 m2 g1),
tetrahedral environment. The promotional effect of Co2 was
pore size can be controlled, it has a good affinity to sulfide
suggested to increase the stability of the monolayer.
yielding a high dispersion, it contains acidic and basic sites, can
During sulfidation, the capping oxygen atoms are replaced
be easily formed into desired shapes, mechanical strength is
by S2 anions. The presence of H2 under HDS conditions
suitable, and cost is low. To improve the performance of the
causes a removal of S2 leading to a reduction of Mo6 to
catalysts several support materials such as carbon, SiO2, TiO2,
Mo3, which were assumed to be the catalytically active sites.
ZrO2, MgO, zeolites, and mesoporous silicas are used.263266
Another model was the intercalation model (Figure 45)276,277
Further strategies are modifying g-Al2O3 by mixing with different
assuming that the sulfided catalysts contain MoS2/WS2 on the
materials such as zeolites or other metal oxides and adding
g-Al2O3 and the Co/Ni atoms occupy octahedral sites in the
additives such as P, F, B, Si, Mg, Zn, La, V, and Ga as modifiers,
van der Waals gaps between the MoS2/WS2 layers. Later it was
to alter the acidic and basic properties of g-Al2O3. The con-
shown that intercalation of Co/Ni is energetically not possible
sequences of the application of such mixtures are altered
and it was proposed that the promoter cations are located at
interaction between the impregnation solution and the support,
the edges of the slabs (pseudo-intercalation).278 The model
a change of the dispersion of the active phase, and reducibility of
implicitly assumes a three-dimensional multilayer structure of
the oxidic precursor catalyst. In recent years, phosphorus is
MoS2/WS2 so that intercalation can take place.
mainly used as a modifier and in several reports an improvement
of the performance was reported influencing especially the S S S
S
HDN activity of NiMoS/Al2O3. The addition of boron to g-
Mo Mo
Al2O3 seems to have a positive effect for CoMoS because the
formation of catalytically inactive bulk Co9S8 is minimized.267 O O O O
Some oxides have acidbase properties promoting desul- Co Co
furization of alkyl DBTs. Acidic supports such as zeolites facilitate Co
isomerization and trans-alkylation of alkylated DBT resulting Figure 44 Schematic illustration of the monolayer model.
in an enhanced HDS activity of these refractory sulfur species.
However, the disadvantage of such supports is an extensive
coking shortening the lifetime of the catalyst. To increase the Bulk intercalation
dispersion of the catalytically active phase, mesoporous silica Surface
materials such as SBA-15 or MCM-41 with very large surface MoS
S intercalation
Co Co
areas of about 1000 m2 g1 were tested (see also Chapters 5.06 Mo S
S
and 7.11).268274 Under laboratory conditions, all these mate-
rials showed comparable or even better HDS performance than
industrial catalysts.
Most of the studies focus on a high dispersion of the catalysts Figure 45 Schematic representation of the intercalation pseudo-
enabling a good decoration of Mo(W)S2 edges with promoter intercalation model.
318 Hydrotreating: Removal of Sulfur from Crude Oil Fractions with Sulfide Catalysts

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Technol. 2011, 1, 2342.
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9.16 X-Ray Spectroscopy
S DeBeer, Max Planck Institute for Chemical Energy Conversion, Mulheim an der Ruhr, Germany; Cornell University, Ithaca, NY, USA
F Neese, Max Planck Institute for Chemical Energy Conversion, Mulheim an der Ruhr, Germany
2013 Elsevier Ltd. All rights reserved.

9.16.1 Introduction 427


9.16.2 X-Ray Spectra and Data Interpretation 428
9.16.2.1 Ligand K-Edge Spectra 428
9.16.2.2 Metal K-Edge Spectra 428
9.16.2.3 Metal L-Edge Spectra 429
9.16.2.4 X-Ray Emission 429
9.16.2.5 EXAFS 430
9.16.3 Experimental Methods 431
9.16.4 Theoretical Calculation of X-Ray Spectra 432
9.16.4.1 General Considerations 432
9.16.4.1.1 Transition energies 433
9.16.4.1.2 Transition intensities 433
9.16.4.1.3 Spinorbit coupling 433
9.16.4.1.4 Continuum states 433
9.16.4.1.5 The rising edge 433
9.16.4.2 Time-Dependent DFT 434
9.16.4.3 Ligand K-Edge Spectra 434
9.16.4.4 Metal K-Edge Spectra 435
9.16.4.5 Metal L-Edge Spectra 435
9.16.4.6 X-Ray Emission 437
9.16.5 Conclusion 439
References 439

Abbreviations TDA TammDancoff approximation


DFT Density functional theory TD-DFT Time-dependent density functional theory
ECP Effective core potentials XAS X-Ray absorption spectroscopy
EXAFS Extended X-ray absorption fine structure XES X-Ray emission spectroscopy
FT Fourier transform ZORA Zeroth-order regular approximation
SOC Spinorbit coupling
SOMO Singly occupied molecular orbital

9.16.1 Introduction XAS involves the excitation of core electrons to bound states
localized on the photoabsorber and the eventual excitation of
X-Ray core-level spectroscopy provides a fundamental experi- the photoelectron to the continuum.1 The resulting spectra are
mental means to obtain insight into the geometric and elec- typically divided into two regions the edge region, which
tronic structure of inorganic systems. These methods can provides electronic structure information and the extended
provide information on metal oxidation state, spin state, and X-ray absorption fine structure (EXAFS) region , which provides
covalency, as well as identify the nature and distance of information about the distance, number, and type of ligands. By
coordinated ligands. In addition, X-ray spectroscopy is selectively tuning the incident X-ray energy to the binding en-
inherently element specific, providing far greater selectivity ergy of an absorber, one can, in principle, obtain XAS data on
than many other spectroscopic methods. This chapter focuses any element of interest. Thus for transition-metal complexes,
primarily on X-ray absorption (XAS) and X-ray emission measurements can be made both from the perspective of the
spectroscopies (XESs), with a focus on the fundamental phys- ligand and from the metal. Here we discuss the information that
ical phenomena, the experimental methods, and the more can be obtained utilizing ligand K- and/or metal K-/L-edge XAS.
detailed information that can be obtained through the appli- XES involves monitoring the processes which occur after
cation of quantum chemical calculations. ionization of a 1s core electron.2 The most likely event is the

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00918-9 427


428 X-Ray Spectroscopy

observation of a Ka fluorescence line, which occurs when a 2p presence of an unoccupied molecular orbital, which contains
electron refills a 1s core hole. Kb (3p1s) and valence-to-core both Cl 3p and Cu 3d characters. The intensity of the pre-edge
transitions are also possible, with each region of the XES spec- feature can be correlated to the oscillator strength, which can
trum providing different but complementary information. be factored into two components: (1) the covalency and (2)
For much of X-ray core spectroscopy, the analysis of experi- the radial transition moment dipole integral.4 If one assumes a
mental data has relied largely on empirical observations and constant transition moment dipole integral, then the intensity
semi-quantitative correlations. Herein, we briefly review the reflects the covalency of the metalligand bond. However, as
more qualitative developments. We then discuss the more recent the total charge on the ligand changes, the assumption of a
developments in quantitative analysis. It is the close correlation constant transition moment dipole integral fails and a critical
of the experimental data to quantum chemistry calculations, point in the quantitative analysis of pre-edge intensities as a
which greatly enhances the information that can be obtained, reflection of covalency is how this factorization is handled.
providing a detailed picture of the electronic structure. The This has been shown to have a particularly pronounced effect
complementary information that can be obtained from the in the analysis of S K-edge spectra of highly covalent transition-
EXAFS region is also briefly discussed. Recent theoretical and metal dithiolene complexes.5,6 The details of this analysis are
experimental developments are highlighted. discussed further in this chapter.

9.16.2 X-Ray Spectra and Data Interpretation 9.16.2.2 Metal K-Edge Spectra
An XAS edge results when a core electron absorbs energy equal to In the case of a metal K-edge for a first-row transition metal, the
or greater than its binding energy. XAS edges are labeled accord- intense edge jump results from an electric-dipole-allowed 1s to
ing to the shell the electron originates from. A K-edge corre- 4p transition. Superimposed on the rising edge are weak pre-
sponds to a 1s core level; L-edges correspond to 2s and 2p edge transitions, which correspond to 1s to 3d transitions.
levels; and M-edges to 3s, 3p, and 3d levels, as shown in Figure 1. These transitions are formally electric-dipole forbidden, but
For reference, the Fe K-edge occurs at 7.1 keV, the L-edges at quadrupole allowed and can gain intensity through 3d4p
700 eV, and the M-edges between 50 and 100 eV. The large mixing in suitable symmetry.7,8 Hence pre-edges of centrosym-
range of energies spanned by K-, L-, and M-edge core excitations metric complexes (e.g., Oh) tend to be weak, while the pre-edge
require different experimental setups and also provide access to a of noncentrosymmetric complexes (e.g., Td) typically have
much wider range of electronic structure information. Here, the significantly higher intensities (Figure 3). Metal K-edges are
content of ligand K-, metal K-, and metal L-edges are described, most frequently used to identify the oxidation state of an
with a focus on the complementarity of the information that can absorbing atom. In a simple picture, as a metal becomes
be obtained. more oxidized, it takes more energy to ionize a core electron
and the edge shifts up in energy. Figure 4(a) compares the Fe
K-edge of ferrous and ferric FeS4 model complexes. For a
9.16.2.1 Ligand K-Edge Spectra change of one unit of oxidation state, the pre-edge shifts by
Ligand K-edge XAS involves monitoring the processes occur- 1 eV.8,9 However, even when the oxidation state is constant,
ring after the excitation of a ligand 1s electron. By monitoring changes in the local geometry can induce a pronounced change
the absorption coefficient, m, as a function of energy, one can
obtain an insight into the effective charge or oxidation state on
an absorbing atom. In addition, lower-energy pre-edge features 2
provide information about the nature of bound open-shell
D2d[ZnCl4]2-
metal ions. This was clearly illustrated by the early work of
Hodgson, Hedman, and Solomon, which examined the Cl D2d[CuCl4]2-
Normalized absorption

1.5
K-edge spectra of D2d-[ZnCl4]2 and [CuCl4]2, as shown in
Figure 2.3 The primary edge jump at  2827 eV corresponds to
a dipole-allowed Cl 1s to 4p transition. In the case of a d10
metal system as D2d-[ZnCl4]2, no lower-energy transition is 1
observed. However, in the case of d9 [CuCl4]2 a pre-edge
feature occurs at 2820 eV. This feature arises from the
0.5

L-edges
0
K-edge 2815 2820 2825 2830
Energy (eV)
1s 2s 2p 3s 3p 3d Continuum
Figure 2 Comparison of the Cl K-edge spectra for D2d-[ZnCl4]2 and
Energy
[CuCl4]2. Reprinted with permission from Hedman, B.; Hodgson, K. O.;
Figure 1 Atomic energy level diagram for an absorbing atom and the Solomon, E. I. J. Am. Chem. Soc. 1990, 112, 16431645. Copyright 1990
corresponding X-ray absorption edges. American Chemical Society.
X-Ray Spectroscopy 429

in the edge. This is clearly illustrated when comparing the data of thumb are not applicable when the coordination environ-
for ferro- and ferricyanide (Figure 4(b)) to the data for ferrous ment changes. For example, Fe(V) species have been identified
and ferric FeS4 model complexes (Figure 4(a)). in which the pre-edge energy falls in the same range as typical
A detailed analysis of the intensity and energy distributions Fe(IV) species.11,12 Thus care must be taken when using such
of 40 ferrous and ferric model complexes, by Westre et al., has generalized fingerprints for electronic structure. These discrep-
shown that the Fe K-pre-edge features may be correlated di- ancies have motivated our interest in more rigorous interpre-
rectly with the coordination number.8 In general, centrosym- tation of the pre-edge region, in order to obtain more detailed
metric six-coordinate complexes will have much weaker insights, and also to enable these spectra to be used in a
pre-edge intensities than noncentrosymmetric five-coordinate predictive fashion.1517 Recent density functional theory
complexes. These model studies have thus been extended to (DFT)-based approaches to understanding the edge region are
numerous studies of nonheme iron enzyme active sites to described below.
determine the coordination number of active sites at various
stages of an enzymatic reaction.
The shifts in XAS pre-edge energies have also provided 9.16.2.3 Metal L-Edge Spectra
essential information for determining the oxidation states of Metal L-edge XAS corresponds to monitoring dipole-allowed
high-valent metal species. In particular, Fe(IV), Fe(V), and Fe 2p3d transitions of a transition-metal absorber. In contrast to
(VI) species have been characterized using XAS.1013 For a the weak dipole-forbidden 1s3d pre-edge transitions at a
series of complexes with similar coordination environments, metal K-edge, the metal L-edge provides an intense dipole-
an increase in one unit of oxidation state results in an 1 eV allowed probe of the 3d-manifold. Due to spinorbit coupling
increase in the pre-edge energy.8,14 However, such simple rules (SOC) of the 2p hole, 2p3/2 and 2p1/2 final states result, giving
rise to the L3 and L2 edges.18 In a manner similar to the ligand
K-edge, it has been shown that the intensity of these features
1.2 should reflect the total metal 3d character in the unoccupied
molecular orbitals. Therefore, the more covalent a transition-
1.0 metal complex is, the lower the L-edge intensity will be.19,20
Normalized absorption

This is, of course, a very qualitative picture, and again one must
0.8 take care in accounting for the changes in the radial transition-
moment integral which will also contribute to the observed
0.6 intensities. In the case of d1d8 systems, additional splitting of
Edge the L3 and L2 edges due to the multiplet effect is observed.
0.4 1s to 4p
Pre-edge
1s to 3d 9.16.2.4 X-Ray Emission
0.2
XES involves following the emission of photons by the decay of
0.0 electrons after ionization of the metal 1s electron. The most
7105 7110 7115 7120 7125 7130 7135 likely event is a Ka emission line, which corresponds to a
Energy (eV) dipole-allowed 2p1s transition. Experimentally, the Ka line
Figure 3 The edge and pre-edge region for Td (solid line) and Oh will be split into two features due to the SOC of the 2p hole,
(dashed line) ferric complexes. resulting in Ka1,2 and Ka2,3 lines. Approximately one order of

1.2

2.0
1.0
Normalized absorption

Normalized absorption

0.8 1.5

0.6
1.0

0.4

0.5
0.2

0.0 0.0
7105 7110 7115 7120 7125 7130 7135 7105 7110 7115 7120 7125 7130 7135
(a) Energy (eV) (b) Energy (eV)
Figure 4 Comparison of the normalized Fe K-edges for oxidized (solid line) and reduced (dashed line) FeS4 model complexes (a) and
ferri- (solid line) and ferrocyanide (dashed line) (b).
430 X-Ray Spectroscopy

Kb /Kb and
2,5
r
Kb Fe 3d 2me E  E0
1,3
k [2]
Normalized intensity 2
Lp
Ls
In eqn [1], m(k) is the observed absorption coefficient and
m0(k) is the atomic absorption (or the absorption coefficient
that corresponds only to the absorbing atom, without any
Fe 3p
surrounding ligands). For convenience, EXAFSs are expressed
in terms of photoelectron wave vector space (k) rather than
energy space. The relationship between energy (in eV) and k (in
Fe 1s
A1) is given in eqn [2]. Here E0 defines the point at which the
EXAFSs start (i.e., k 0) and represents the ionization thresh-
100 old energy for the electron.
In its simplest form, EXAFSs can be approximated as pho-
toelectron scattering, where
7020 7040 7060 7080 7100 7120 7140
Energy (eV) X ei2kR h i i2kR
idk e
wk s kR
kf ke [3]
Figure 5 Fe Kb XES spectrum for a high-spin ferric model complex. The kR
box indicates the valence-to-core region of the spectrum, which has been
This equation can be expressed as a sine function, where
expanded by 100-fold above. A simplified energy diagram showing the
origin of the Kb1,3 and valence-to-core transitions is given on the right. X Nf k
Adapted from Lee, N.; Petrenko, T.; Bergmann, U.; Neese, F.; DeBeer, wk s kR2
sin 2kR dk [4]
S. J. Am. Chem. Soc. 2010, 132, 97159727.
Here N refers to the number of scatterers of a given type, f(k)
magnitude lower in intensity than the Ka lines are the K b lines, is the amplitude function for the backscattering atom, d(k) is
corresponding to dipole-allowed 3p1s transitions (Figure 5). the phase shift for the absorberbackscatterer pair, and R is the
The Kb1,3 emission line corresponds to an electric-dipole- absorberscatterer (i.e., metalligand) distance.
allowed 3p1s transition, which will have significant contribu- Averaging over all atoms and introducing the disorder
tions from 3p3d electron exchange interactions as well as 3p parameter s2 then gives the EXAFS equation for a single
SOC contributions. To higher energy are transitions that corre- absorberscatterer pair, as
spond to valence electron transitions into the metal 1s core hole,
the so-called Kb2,5/Kb" (or valence-to-core) region. These tran- X Nf k
e2k s sin 2kR dk
2 2
wk s kR2
[5]
sitions have been previously assigned as ligand np to metal 1s
(Kb2,5) and ligand ns to metal 1s (Kb or satellite) transitions.2 The contributions of each parameter to the EXAFS data are
Recently, systematic studies on a series of low-molecular- best illustrated through examples.
weight ferrous and ferric complexes were carried out.21 These Figure 7 shows the dependence of the EXAFS data on the
results demonstrate that the Kb main-line spectra are dominated metalligand distance (R) together with the Fourier transform
by spin-state contributions (Figures 6(a) and 6(c)), while the (FT) of the data into R-space (i.e., A). The FT allows one to
valence-to-core spectra (Figures 6(b) and 6(d)) show a greater visualize the radial distribution of electron density with respect
sensitivity to the chemical environment. Significant efforts have to the central absorbing atom. As the FeO bond is elongated
been placed on understanding the valence-to-core region. The from 2 to 3 to 4 A, the amplitude of the EXAFS decreases and
experimental data demonstrate that the energy and intensity the frequency increases (Figure 7, inset). This is more readily
distributions are affected by spin state, oxidation state, and visualized by examining the FT of the data, which shows the
coordination environment and thus provide a detailed finger- intensity of a scattering contribution at a given distance from
print of the local geometric and electronic structure. the photoabsorber. It should be noted that the FTs are not
phase-shift corrected, and thus the distances cannot be read
9.16.2.5 EXAFS directly from the FT. In any case, this plot clearly indicates that
the decrease in intensity as the FeO distance is increased. As
The EXAFS region primarily provides metrical information for illustrated by eqn [5], the data have a 1/R2 dependence dem-
the number and type of ligands surrounding a photoabsorber, onstrating that this is a local probe of metrical structure.
as also discussed in Chapter 9.05.1 When the photoelectron As also indicated by eqn [5], the EXAFS will have a linear
has been excited to the continuum, it can be modeled as a dependence on the coordination number. As the coordination
wave, which propagates out from the photoabsorber and is number (N) of a given backscatterer increases, the amplitude of
backscattered by the electron density surrounding the neigh- the EXAFS signal and the intensity of the FT increase linearly. A
boring atoms. The EXAFS region is defined in terms of w(k), similar effect is observed for a change in the disorder parameter
where1 (s2), where an increase in disorder decreases the amplitude of
mk  m0 k both the EXAFS and the FT, with an exponential dependence.
wk ,
m0 k
The identity of the backscatterer will affect both the phase
X Nf k [1]
wk e2k s sin 2kR dk
2 2
and amplitude of the EXAFS signal. Figure 8 shows the calcu-
s
kR 2
lated FTs and EXAFS for FeO, FeS, and FeFe vectors. For
X-Ray Spectroscopy 431

0.12 1.5

0.1 1-
[Fe(lll)Cl4]

Normalized intensity (X 1000)


0
[Fe(lll)(acac)3]
Normalized intensity

0.08 0 1
[Fe(lll)(tpfp)Cl]

0.06

0.04 0.5

0.02

0 0
7020 7030 7040 7050 7060 7070 7080 7090 7085 7090 7095 7100 7105 7110 7115 7120

(a) Energy (eV) (b) Energy (eV)

0.12 4

3.5
0.1 3-
[Fe(lll)(CN)6]
3
Normalized intensity (X 1000)

3+
[Fe(lll)(tacn)2]
0.08
Normalized intensity

1+
[Fe(lll)(tpp)(ImH)2] 2.5

0.06 2

1.5
0.04

0.02
0.5

0 0
7020 7030 7040 7050 7060 7070 7080 7090 7085 7090 7095 7100 7105 7110 7115 7120

(c) Energy (eV) (d) Energy (eV)

Figure 6 Fe Kb main line XES spectrum for high spin ferric complexes (a). Valence-to-core region for the complexes shown in (a) (b). Fe Kb main
line XES spectrum for low-spin ferric complexes (c). Valence-to-core region for the complexes shown in (c) (d). Adapted from Lee, N.; Petrenko, T.;
Bergmann, U.; Neese, F.; DeBeer, S. J. Am. Chem. Soc. 2010, 132, 97159727.

higher atomic number backscatters, the FT intensity increases as a sum of damped sine waves in k-space. The radial distribu-
and the amplitude envelope of the EXAFS peaks at a higher tion of backscatterers with respect to the absorber is most
k-value. This allows EXAFS to be used to determine the identity readily visualized by examination of the FT.
of the atoms ligated to an absorber. However, it should be
noted that similar backscatterers will have similar phase and
amplitude profiles; thus while EXAFS can distinguish oxygen 9.16.3 Experimental Methods
from sulfur, it cannot distinguish oxygen from nitrogen. In
general for first-row atoms, atomic numbers of Z  1 cannot A brief overview of the experimental setup and sample require-
be distinguished. Moving down the periodic table, the required ments for XAS and XES measurements is described. Typically
change in Z becomes larger, as the change in one electron both XAS and XES measurements utilize intense tunable X-ray
becomes a smaller and smaller perturbation on the change in sources provided by synchrotron facilities. The experimental
overall electron density surrounding the scatterer. setup varies depending on the energy region of interest, with
In fitting EXAFS data, the goal is to determine the sum of all <2 keV measurements requiring ultra-high vacuum condition,
the absorberscatterer interactions that make up the total 25 keV measurements requiring a helium environment,
EXAFS signal. Using the EXAFS equation, this may be described and > 5 keV measurements being performed in air.
432 X-Ray Spectroscopy

0.4 higher resolution, it is worth commenting on the process of


fluorescence-detected XAS in more detail. After the excitation
2
of a core electron, the core hole will be refilled by an electron
3
from a higher-energy shell and a fluorescent photon will
4
0.3 be produced. This assumes that the number of emitted

3
Ka-photons is proportional to the number of photons absorbed,

EXAFS * k
which is a reasonable assumption in the dilute limit. As a
FT magnitude

standard solid-state detector will have an E/DE of 50, no fine


0.2 structure is observed on the emission lines.
XES measurements also use fluorescence detection, but rely
on high-resolution Bragg optics spectrometers (E/DE of 5000
2 4 6 8 10 12 14
-1
k ( )
or greater) to spectrally analyze the fluorescence, which is then
0.1 detected by a standard solid-state detector. Unlike XAS, XES
typically utilizes a fixed-energy incident beam with a photon
energy well above the absorption of the absorber. The spherical
crystal spectrometer is then scanned in energy in a y2y rela-
0 tionship defined by a Rowland circle. Using a Von Hamos
0 1 2 3 4 5 6 geometry with a cylindrical analyzer together with a position-
R () sensitive detector, dispersive XES measurements are possible.
Figure 7 Calculated FTs and EXAFS (inset) for an FeO interaction as it
Variable energy XES which scans through the incident energy is
is elongated from 2 to 3 to 4 A. also possible, and is more commonly referred to as resonant
XES or resonant-inelastic x-ray scattering.
Sample requirements for XAS and XES measurements in the
hard X-ray range are similar. Samples can be run in almost any
1.6 O form, but are most typically run as dilute solids or solutions.
S Typically concentrations of  1 mM or greater in the absorber
Fe of interest are needed. Required volumes will depend on the
3
EXAFS * k

1.2 individual beam line and the size of beam spot, though sample
FT Magnitude

volumes of 50150 microliters are common.

0.8 9.16.4 Theoretical Calculation of X-Ray Spectra


5 10 15
k (-1)
In recent years it has become increasingly commonplace to
supplement XAS and XES measurements with quantum chem-
0.4
ical calculations. The mostly used method is DFT.22 Hence the
focus of the description will be on DFT-based methods. In this
section, the scope and limitations of the available techniques
0 are briefly described. Since the chapter cannot be comprehen-
0 1 2 3 4 5 6 sive, we focus on molecular systems. Molecular techniques can
R () also beneficially be used to study defects in solids. However,
for calculations on extended solid-state systems and infinite-
Figure 8 Calculated FTs and EXAFS (inset) for FeO, FeS, and FeFe
lattice compounds, special techniques are in use but are out-
interactions all at a distance of 2.5 A.
side the scope of this chapter.

Currently, most XAS measurements are performed by scan-


9.16.4.1 General Considerations
ning the energy of the incident X-ray beam from just below the
ionization threshold of the absorbing atom to well above the X-Ray spectroscopic techniques involve the excitation of core-
edge. This is achieved using either a crystal monochromator or a electrons from deep-lying core-orbitals into semi-occupied or
grating (at lower energies) for energy selection through Bragg unoccupied valence orbitals. Both bound final states and con-
reflection. A standard XAS scan spans an energy range tinuum final states are accessed. In addition, strong core-level
of 100 eV (to over 1000 eV for EXAFS). At high energies SOC effects can prominently influence the spectra shapes. The
(> 2 keV), the incident-beam intensity is measured using a requirements on the theoretical methods that are able to deal
gas-filled ionization chamber, whereas at lower energies it is with these challenges are very different. Hence, it is customary
often more convenient to measure total electron yield from a to divide the discussion into three separate areas dealing with
standard (such as a metal grid). Absorption by the sample is the calculation of transition energies and intensities, SOC ef-
then measured either directly by transmission or indirectly by fects, and continuum states.
fluorescence or electron yield. For fluorescence measurements, We start by considering the excitation of a core s-electron
most often a solid-state Ge or Si detector is used. As XES mea- into a semi-occupied or empty valence orbital. In this case,
surements are enabled by the ability to detect fluorescence at there are no important effects of SOC and the final state is
X-Ray Spectroscopy 433

bound. The overall goal of the theoretical calculations is the compared to molecular dimensions (a few Angstroms). Thus,
prediction of: (a) transition energies, (b) transition intensities, one has to recall that the interaction between light and matter
and (c) the correct number of spectral features. While (c) is based on a multipole expansion that is usually terminated
appears to be a trivial requirement, it is among the most after the first term, which is represented by the electric-dipole
difficult objectives to meet. operator. However, a precise treatment shows that the form of
the electric-dipole operator that arises naturally from the treat-
9.16.4.1.1 Transition energies ment is the dipole-velocity form, while in practice the dipole-
In calculating transition energies, it is important to determine length operator is commonly employed.25 In the limit of exact
beforehand whether one is aiming at accurate, absolute, or molecular Eigen states, the two forms are equivalent, but in an
relative transition energies. Relative is, in this context, under- approximate treatment they are not. Fortunately, this seems to
stood as the transitions occurring in one compound or analo- be of limited relevance for the calculation of X-ray spectra
gous transitions occurring in a series of compounds. The because the dipole length and velocity forms yield almost
accurate calculation of absolute transition energies, on the indistinguishable results. The next terms in the multipole ex-
other hand, is a formidable challenge. To succeed in this, pansion are represented by the electric quadrupole and
undertaking requires to accurately capture all differential en- magnetic-dipole intensity mechanisms. While both are
ergy contributions between the ground state and the core-hole expected to be about four orders of magnitude smaller than
excited state. Within DFT, this first of all involves the proper the electric-dipole mechanism, it is important that they follow
description of core orbitals in an all-electron treatment. Many different selection rules. Thus, the requirement for an allowed
contemporary calculations are based on effective core poten- electric-quadrupole transition is that the direct product of
tials (ECPs), which require additional approximations and the initial and final states with the six components of the
assumptions in the treatment of core-level excitation events. quadrupole operator (transforming as xx, yy, zz, xy, xz, or yz)
Unfortunately, contemporary DFT potentials fall short of being contain the totally symmetric representation.26 Magnetic
accurate in the core region (as well as in the outer region of an dipole transitions are allowed when the direct product with
atom or molecule) and hence core-orbital energies deviate the molecular-rotation operators (Rx, Ry, and Rz) contain the
from their exact KohnSham values by dozens if not hundreds totally symmetric representation. In practice, electric-
of eV. Secondly, the proper incorporation of kinematic (scalar) quadrupole transitions have clearly been observed in XAS
relativistic effects into the treatment is required. These spin-free spectra and can be experimentally distinguished from electric-
relativistic effects are known to preferentially stabilize s- and dipole transitions by the angular dependence of the transition
p-orbitals and destabilize d- and f-electrons.23 The lower the moment in measurement on oriented crystals.27 Evidence for
orbital energies, the larger will be the associated effects. Hence, dominant magnetic-dipole mechanisms has not been obtained
scalar relativistic effects will make important contributions to to the best of our knowledge.
the energies of, say, s!d excitations. Unfortunately, contem-
porary methods to treat relativistic effects, such as the zeroth- 9.16.4.1.3 Spinorbit coupling
order regular approximation (ZORA)24 for relativistic effects, Large SOC effects arise if the excitation does not arise from a
do not treat the core orbitals properly and overstabilize core-level s-orbital but from a core-level p-orbital. The in-state
them.24 To some extent, the introduced errors tend to cancel SOC of the p5 configuration leads to very large splittings and
with the inherent errors in the DFT potentials. However, such a a pronounced multiplet structure in the spectra. This is difficult
cancelation is not systematic or reliable. Third, the treatment to model with good accuracy theoretically. In particular,
should properly capture the differential correlation energies of multiplet treatments in DFT are scarcely developed and the
the states, which is not a simple task as the correlation energies most common approach is based on heavily parameterized
of, say, (s2dn) configurations and (s1dn1) configurations in quasi-atomic multiplet calculations28,29 as will be further elab-
transition-metal complexes may be very different. Fourth, the orated below.
relaxation of the electronic structure due to the creation of a
core hole must be treated accurately and this is, again, anything 9.16.4.1.4 Continuum states
but a simple undertaking. It is probably fair to state that Excitations into the continuum of unbound states cannot be
the systematically accurate calculation of absolute transition described with traditional techniques of quantum chemistry.
energies is not feasible, except when using the most advanced Here the language of scattering theory must employed, that is
theoretical methods (based on correlated wavefunction the- largely a domain of physics. The necessary techniques are so
ory) on the smallest systems (e.g., atoms, ions, and very different from the apparatus used to calculate the pre-edge
small molecules). It will be argued below that the calculation region of XAS spectra that even their cursory description is
of transition energies that carry large, but highly systematic outside of the range of this chapter. Most research groups
errors is much more feasible and leads to very useful pre- involved in EXAFS employ the FEFF code.30 The underlying
dictions, provided that consistent computational protocols theory is described in the literature.3035
are employed.
9.16.4.1.5 The rising edge
9.16.4.1.2 Transition intensities The rising edge region of XAS spectra represents weakly-bound
The calculation of transition intensities in core-level spectra is states close to the continuum. These states are difficult to
somewhat more involved than for valence-to-valence transi- calculate with either molecular, solid state, or scattering tech-
tions in molecular systems. The underlying reason is that the niques. Since the focus of this chapter is X-ray spectroscopy of
wavelength of the employed radiation is no longer large molecular systems, we focus below on the calculation of the
434 X-Ray Spectroscopy

pre-edge region of XAS spectra and the valence-to-core region with


of XES spectra.  
I 8  I  4 I I
Akl oI D 2 dkl  o I Dk Dl [16]
15 15

1
X I I 2
X I
9.16.4.2 Time-Dependent DFT Ck oI Qkl Dl  eklm Ml DmI [17]
5 3
l lm
The protocol outlined above is applied below to ligand and
metal K-edge spectra and is therefore described briefly. In DFT Here eklm is the LeviCivitta tensor and Ml is the magnetic
linear-response theory, the transition frequencies o are calcu- transition-dipole moment. This procedure was followed through-
lated from the nonstandard eigenvalue-type equation:22 out the present work. Neglecting the B-matrix amounts to the
      so-called TammDancoff (TDA) approximation. One then sim-
A B X 1 0 X ply solves
o [6]
B A Y 0 1 Y
AX oX [18]
With the supermatrices
    which resembles the configuration interaction with a single
 
Aia, jb ea  ei dai, jb ia~
f XC jb  cHF ijab [7] excitation approach. The key point in solving eqn [6] is to
    project the solution onto the manifold of core-excited single
 
Bia, jb ia~
f XC jb  cHF jckb [8] excitations. This obviously neglects the coupling of the core-
excited K-edge states to L- and M-edge, as well as valence-
And the effective two-electron exchange-correlation operator excited states. The plausibility of this approximation has been
discussed.17
d2 EXC
f~XC r1 ; r2 r12
1
[9] It is most important to emphasize that due to the factors
drr1 drr2 discussed above, the calculations do not yield accurate abso-
For some two-electron operator g(r1,r2), the integrals are lute transition energies. The errors are large but very systematic
defined as such that they can be compensated for by calibration. Such a
calibration involves the comparison of theory and experiment
  
pqgrs cp r1 cq r1 gr1 ; r2 cr r2 cs r2 dr1 dr2 [10] for a set of test molecules. Obviously, the resulting calibration
curve must be done for each element separately and depends
Labels i,j refer to occupied spinorbitals of the KohnSham on the basis set and the specific-density functional used in the
solution, a,b to unoccupied orbitals (p, q, r, s to general spin calculation and on whether relativistic effects have been in-
orbitals), ep are the orbital energies, and cHF is the fraction of the cluded in the treatment or not. It is therefore necessary to
HartreeFock exchange in the density functional. EXC is the employ a consistent protocol. For example, a recent proposal
exchange correlation functional, r(r1) the ground-state electron involves the BP functional, the def2-TZVP basis set, and the
density at position r1, and r12 is the interelectronic distance. ZORA treatment for relativistic effects.15
The solution of eqn [6] yields the transition frequencies o
and transition amplitudes Xai, Yai from which one can calculate
dipole- and quadrupole-transition moments as 9.16.4.3 Ligand K-Edge Spectra
X  
D Xia Yia iD
^ a [11] Ligand K-edge absorption spectra are obtained by exciting a
ia ligand core-electron into semi-occupied or empty valence or-
X   bitals. In practice, this is best done at the chlorine, sulfur, and
Q Xia Yia iQ
^ a [12]
ia
phosphorous edges.
The most salient points are readily appreciated by taking a
^ k rk
D [13] system with a single hole as an example.4 The starting point is
  the frozen orbital approximation to the initial and final states.
^ kl rk rl  1r 2 dkl
Q [14]
3 The initial state is a single Slater determinant:
where the sum r is the position operator of the electron with
jIi jc1 c1 . . . ck ck . . . cn cn cSOMO j [19]
components (k x, y, z, r (rx2 ry2 rz2)1/2).
The calculation of transition-dipole moments is straightfor- and the final state is the one where an electron is promoted
ward, but the calculation of quadrupole-transition moments from a ligand orbital with 1s character, ck, to the singly occu-
presents some difficulty, since the results depend on the choice pied molecular orbital (SOMO)
of origin. Since the quadrupole transition-moment mechanism
arises from a series expansion, it seems natural to choose the jFk i jc1 c1 . . . ck cSOMO . . . cn cn cSOMO j [20]
origin such that the expansion yields optimum convergence. As In the dipole-length approximation to the transition-dipole
discussed in detail by DeBeer George et al.16, it is possible to operator and using the Fermi golden rule, an electric-dipole
readjust the origin for each transition (I) from the solution of a transition has intensity proportional to:
simple linear equation system as:

  2
 ! 
Dk /  cSOMO  r ck  [21]
AI R CI [15]
X-Ray Spectroscopy 435

where A sums over !


nuclei and i over electrons and ZA is the instrumental for establishing whether the ligand behaves in a
!
charge of atom A. R A is the position of the A0 th nucleus and r noninnocent way or not.5
denotes an electron position. The ground-state singly occupied
orbital, cSOMO, is written
p 9.16.4.4 Metal K-Edge Spectra
cSOMO 1  a2 jMi  ajLi [22]
The main difference between metal- and ligand K-edge spectra in
where the overlap between the metal-centered part of the terms of the computational protocol is the intensity mechanism
SOMO, |Mi, and the ligand-centered part, |Li, is neglected. that is operative. At the metal K-edge, the dominating transitions
Therefore 100  a2 is the percentage ligand character in the in the pre-edge region are of metal-1s!metal-nd character. These
SOMO which is distributed over the individual ligands that transitions are electric quadrupole allowed and electric-dipole
contribute to the SOMO and 100  (1  a2) is the percentage forbidden. Dipole character is induced in these transitions
metal character in the SOMO. The ligand part will in general be due to mixing of d- and p-orbitals at the metal, which, in turn, is
a linear combination of valence ns and np orbitals induced by deviations from centrosymmetry. These are fairly
subtle effects since the p-mixings are small and effectively compete
p
jLi kjnsi 1  k2 jnpi [23] with the quadrupole-intensity mechanism. These factors were all
systematically addressed in a study dealing with iron K-edge
with hybridization coefficient k. The donor MO, ck, is assumed
spectra.17 It was found that the agreement between theory and
to be a pure ligand 1s orbital (see below). The square of the
experiment is also fairly good (Figure 10). Transition energies are
transition-dipole moment becomes
typically computed to an accuracy of better than 0.5 eV and
D E2 1 
 ! transition intensities correlate with experiment with a correlation
 c jr jc  a2 1  k2 hr i2 [24]
 SOMO k  3 np, 1s coefficient R 0.980.99.17

with
9.16.4.5 Metal L-Edge Spectra
hr inp, 1s Radnp jrjRad1s [25]
The same TDDFT protocol can obviously not be applied to the
where Rad denotes the radial part of the orbitals. The expres- calculation of metal L-edge spectra as it (a) does not contain any
sion has a straightforward interpretation the pre-edge intensity SOC effects and (b) does not properly treat multiplet splittings.
increases as the ligand character the SOMO increases (a2), as the The first shortcoming could be fixed by resorting to two-
ligand in question makes a larger contribution to the total component TDDFT methods. However, this approach can still
ligand character in the SOMO (cSOMO 2
) and as the p-character not be successful because the multiplet effects are not properly
of this contribution increases (1  kSOMO2
). In absolute terms, for accounted for. The term multiplet effects describe the fact that a
a particular ligand atom, the factor 1 =3 hr i2np, 1s is the intrinsic number of final states of different energy arise from a given
intensity of an atomic 1s!npx,y,z transition. Its value does, how- electronic configuration. If the number of unpaired electrons in
ever, not reflect a real atomic transition because the radial a given electronic configuration exceeds the value of 2S, where S is
wavefunctions distort in the molecule according to the atoms the total spin of the target state, then several spin couplings arise,
environment. Since 1 =3 hr i2np, 1s depends on the molecular envi- all of which lead to a given total spin S. In a similar way, the orbital
ronment, Solomon and coworkers have found it necessary to angular momenta couple to different total values of L. In atoms
determine its value for different types of bonding situations and ions this behavior is well understood and summarized in the
(e.g., for sulfur ligands: RS, RSSR, S2 etc.) separately RussellSaunders (LS) coupling scheme. The problem of transfer-
before values of a2 can be determined from the areas under ring this scheme to molecules is that the different Russell
the experimental XAS absorption curves. However, neither Saunders-like multiplet states are not single determinants, even
2
=3 hr inp, 1s itself nor the value of a is a physical observable.
1 2
if the ground state is well described by a single Slater determinant.
Only their product is directly related to the oscillator strength The necessary determinants involved in properly building multi-
which is an observable. We have therefore chosen a different plet states may well be double- or triply excited relative to the
approach and directly calculated the physically observable quan- electronic ground state. Hence, they are not accessible by TDDFT
tity, for example, the oscillator strengths of the observed transi- that only incorporates single excitations. In fact, a DFT based
tions using a simple protocol outlined above. theory that would properly include these effects has apparently
The TDDFT protocol outlined above was successfully ap- not been developed.
plied to a substantial number of sulfur and chlorine containing In principle, one can of course resort to wavefunction-based
transition-metal complexes and was found to be surprisingly configuration interaction methods in which multiplet effects,
successful. Transition energies are typically predicted within spincouplings, and higher excitations can be incorporated ex-
0.20.3 eV and the correlation between calculated oscillator plicitly. These methods suffer from two defects: (a) the high-
strength and properly normalized experimental intensities is computational cost of the calculations and (b) the poor quality
on the order of 10%. An example for the comparison be- of the HartreeFocktype reference wavefunction from which
tween theory and experiment is given in Figure 9. these calculations must be started. Thus, enormous levels of con-
Following the detailed study of Ray et al.,5 DeBeer, figuration interaction would be necessary to capture the physics
Wieghardt, and coworkers have studied a number of of the problem correctly. These extensive calculations are not
transition-metal dithiolene complexes where the comparison feasible and would also be of questionable quality because of
between calculated and experimental sulfur K-edge spectra was the size-consistency problems that are inherent in configuration
436 X-Ray Spectroscopy

2.0
D2d-[CuCl4]2-
2-
D4h-[CuCl4]

Normalized absorption
1.5 [NiCl4]2-
[CoCl4]2-
[Fe(II)Cl4]2-
1.0
[Fe(III)Cl4]1-
0
[TiCl4]

0.5

0.0
2818 2819 2820 2821 2822 2823 2824
Energy (eV)

6
Calculated pre-edge intensity

0
2733 2734 2735 2736 2737 2738 2739
Energy (eV)
Figure 9 Comparison of experimental (top) Cl K-pre-edge XAS data to the calculated spectra (bottom). Adapted from DeBeer George, S.; Petrenko, T.;
Neese, F. Inorg. Chim. Acta 2008, 361, 965972.

7115
0.20
1+,0,1-,2-
3-,4-
Calculated pre-edge enery (eV)

Calculated quadrupole + dipole contributions

[FeCl4]1-
7114
0.15

7113

[FeCl4]2-
0.10 [Fe(salen)Cl]
7112

0.05
7111 [Fe(acac)3]
[FeCl6]3-
[Fe(CN)6]3-
[FeCl6]4-
[Fe(prpep)2]+
[Fe(CN)6]4- [Fe(prpep)2]
7110 0.00
7110 7111 7112 7113 7114 7115 0 5 10 15 20 25
Experimental pre-edge energy (eV) Experimental intensity
Figure 10 Correlation of experimental and theoretical transition energies (left) and intensities (right). Adapted from DeBeer George, S.; Petrenko, T.;
Neese, F. J. Phys. Chem. A 2008, 112, 1293612943.
X-Ray Spectroscopy 437

interaction treatments. While these problems are all severe, they where DN is the total number of absorbing species in the
may be surmountable in the foreseeable future. irradiated volume, and WGI is the transition rate between the
An alternative approach that has seen much use is the ground state |Gi and state |Ii (capital letters are used for many
parametric multiplet approach as prominently exercised by electron states, lowercase letters for orbitals). WGI is related to
Sawatzky, de Groot, and coworkers.28,29,3639 In these appro- the photoionization cross section sGI(o0) at the incident pho-
aches, one essentially performs an atomic configuration interac- ton frequency o0 as
tion calculation that leads to the correct LS multiplets but
WGI sGI o0 I0 [27]
perturbs these multiplets with ligand-field splittings and
charge-transfer interactions. The necessary parameters involve The emission rate corresponding to the transition of state
metalligand covalencies, which lead to anisotropy in the ligand |Ii to state |Fi is given by the Einstein coefficient AIF which is
field and the electronelectron interaction parameters. Together proportional to the emission oscillator strength fIF
with the ligand-field and charge-transfer parameters that enter
the model, there are a substantial number of empirical para- AIF 3fIF gel [28]
meters that enter the calculations. These parameters are not
where gel is the classical radiative decay rate of the single-electron
straightforward to predict from DFT or ab initio calculations,
oscillator at frequency oIF which is equal to the transition
which means that the main domain of application of the multi-
frequency between the initial and final states (CGS units)
plet model is the fitting of known spectra. Good agreement with
experiment can be achieved in this way, as shown in Figure11, 2e2 o2IF
which shows the calculated and experimental L-edge spectra of a gel [29]
3me c3
low-spin Fe(III) model complex.40
Here, me is the mass of the electron, e is the electron charge,
D is the speed of light, DI is the total decay rate of the core-
9.16.4.6 X-Ray Emission excited state |Ii which is the sum of the radiative (DIR) and
nonradiative (DIN) decay rates
A physically rigorous modeling of the XES experiment would
R N
involve a calculation of the emission process following the DI DXI DI
core-level ionization. This is a fairly involved task as it will DRI AIF0 [30]
require the treatment of the electronic relaxation following the F0
ionization event together with possible spin recouplings to
According to eqns [26][30], the relative intensities of dif-
give spin- and space-symmetry adapted final states. In practice,
ferent transitions in the XES spectrum can be written as
it has become evident that a much simpler approach is suc-
cessful that is described below.21 o2 fIF
The total number of photons emitted per unit time IIF that IRIF X IF 2 [31]
oIF fIF
correspond to the transition of an initial core-ionized or core- F 0

excited state |Ii to the final state |Fi in the limit of low concen-
tration of the absorbing species and small path length of the Then the normalized XES spectrum IIR(oem) corresponding
incident beam is given by to emission from state |Ii is
X
AIF IRI oem IRIF Locm ; oIF G; s [32]
IIF WGI DN [26]
DI F0

10 where L(ocm,oIF,G,s) is a lineshape function which, in general,


depends on homogeneous (G) and inhomogeneous (s) broad-
ening parameters. From eqn [7], it follows that the calculated
8
XES spectrum has an integrated area of unity ( IR(oem) 1),
and thus can be directly compared with the normalized exper-
6 imental XES spectrum. The emission oscillator strength fIF is
related to the absorption oscillator fFI strength as fIF  fFI. The
oscillator strength can be expanded as a power series in terms of
4
the dimensionless fine-structure constant a (1/137.03599).
The first term in this expansion represents the electric-dipole
2 oscillator strength (fIFed). For orientationally averaged transition
rates, the term linear in a is zero, and the next leading term  a2
can be written as the sum of the electric quadrupole (fIFeq) and
0
magnetic dipole (fIFmd) oscillator strengths:21,41
700 705 710 715 720 725 730
Energy (eV) eq
fIF fIFed fIFmd fIF [33]
Figure 11 Comparison of calculated (dashed line) and experimental
The mathematical form of the electric-dipole, magnetic-
(full line) L-edge X-ray absorption spectra of [Fe(tacn)2]3. Reprinted
with permission from Wasinger, E. C.; de Groot, F. M. F.; Hedman, B.; dipole, and electric-quadrupole contributions to this oscillator
Hodgson, K. O.; Solomon, E. I. J. Am. Chem. Soc. 2003, 125, strength are the same as described above for the absorption
1289412906. Copyright 2003 American Chemical Society. process.
438 X-Ray Spectroscopy

The one-electron approximation consists of employing a set EsIF osIF esj  esi [37]
of frozen ground-state orbitals for the calculations. These are
conveniently taken to be KohnSham DFT orbitals. Associated This is of course fairly simplistic. In terms of time-dependent
with the KohnSham procedure is the ground-state Kohn DFT, it can be shown that the orbital energy difference is a well-
Sham determinant defined approximation to the state energy difference if no
HartreeFock exchange is present in the DFT potential.22
jGi ji . . . j . . . nj [34] Calculations indicate that DFT in conjunction with the one-
electron approach does not provide an accurate modeling of
In the one-electron approach, the initial core-excited and the Kb main line. This is presumably due to: (a) a general
final states are constructed as underestimation of the core-level spin-polarization and (b)
jIi ja . . . j . . . nj [35] the lack of a proper treatment of the multiplet structure giving
rise to the actual Kb main line peaks.
jFi ja . . . i . . . nj [36] On the other hand, the one-electron approach has been
found to be very successful in the modeling of the Kb2,5 region,
For the specific application at hand, orbital i is a core-
representing valence-to-core transitions. A comparison be-
orbital, for example, the metal 1s-derived orbital of a given
tween calculated and measured spectra for a series of Fe(II)
absorber atom, a is an arbitrary unoccupied orbital (or a con-
and Fe(III) complexes is shown in Figure 12 and demonstrates
tinuum unbound one-electron level), and j is another semi-
that the main features of the spectrum are all faithfully repro-
core or valence orbital of the same atom.
duced by the calculations. Thus it appears that this region
Rather than trying to obtain accurate total energies for all of
mainly reflects the ground-state electronic structure. The same
these states, the simple approximation is adopted for the emis-
comments concerning the actual calibration procedure apply
sion energy

1.5 80
1-
[Fe(III)Cl4]
0 70
[Fe(III)(acac)3]
0
[Fe(III)(tpfp)Cl]
Normalized intensity (X 1000)

60
Calculated intensity

1
50

40

30
0.5

20

10

0 0
7085 7090 7095 7100 7105 7110 7115 7120 7085 7090 7095 7100 7105 7110 7115 7120
(a) Energy (eV) (b) Energy (eV)

4 150
3+
[Fe(III)(tacn)2]
3.5 3-
[Fe(III)(CN)6]
1+
[Fe(III)(tpp)(ImH)2]
Normalized intensity (X 1000)

3
Calculated intensity

100
2.5

1.5
50

0.5

0 0
7085 7090 7095 7100 7105 7110 7115 7120 7085 7090 7095 7100 7105 7110 7115 7120
(c) Energy (eV) (d) Energy (eV)

Figure 12 Experimental valence-to-core spectra for high-spin ferric complexes (a) and the corresponding calculated spectra (b). Experimental
valence-to-core spectra for low-spin ferric complexes (c) and the corresponding calculated spectra (d). A 2.5 eV broadening and a constant shift of
182.5 eV have been to all calculated spectra. Reprinted with permission from Lee, N.; Petrenko, T.; Bergmann, U.; Neese, F.; DeBeer, S. J. Am. Chem.
Soc. 2010, 132, 97159727. Copyright 2010 American Chemical Society.
X-Ray Spectroscopy 439

as in the case of the TDDFT-based XAS calculations. In 10. Aliaga-Alcalde, N.; Mienert, B.; Bill, E.; Wieghardt, K.; George, S. D.; Neese, F.
the calibration study by Lee et al., 21 it was found, however, Angew. Chem. Int. Ed. 2005, 44, 29082912.
11. Berry, J. F.; Bill, E.; Bothe, E.; DeBeer George, S.; Mienert, B.; Neese, F.;
that the errors in the calculated transition energies are somewhat
Wieghardt, K. Science 2006, 312, 19371941.
larger than in the case of XAS and amount to about 1 eV. The 12. de Oliveira, F. T.; Chanda, A.; Banerjee, D.; Shan, X.; Mondal, S.; Que, L., Jr.;
reasons for this increase in the error are not fully understood Bominaar, E. L.; Munck, E.; Collins, T. J. Science 2007, 315, 835838.
and may involve the limitations of the one-electron approach 13. Rohde, J.-U.; In, J.-H.; Lim, M. H.; Brennessel, W. W.; Bukowski, M. R.; Stubna, A.;
but also uncertainties in the experimental calibration procedure. Munck, E.; Nam, W.; Que, L., Jr. Science 2003, 299, 10371039.
14. DuBois, J. L.; Mukherjee, P.; Stack, T. D. P.; Hedman, B.; Solomon, E. I.;
Hodgson, K. O. J. Am. Chem. Soc. 2000, 122, 57755787.
9.16.5 Conclusion 15. DeBeer George, S.; Neese, F. Inorg. Chem. 2009, 49, 18491853.
16. DeBeer George, S.; Petrenko, T.; Neese, F. Inorg. Chim. Acta 2008, 361, 965972.
17. DeBeer George, S.; Petrenko, T.; Neese, F. J. Phys. Chem. A 2008, 112,
We hope that this chapter has demonstrated the complemen- 1293612943.
tarity of XAS, XES, and EXAFS. When the results of these 18. de Groot, F. M. F. Coord. Chem. Rev. 2005, 249, 3163.
techniques are viewed together, one can obtain a fairly detailed 19. DeBeer George, S.; Metz, M.; Szilagyi, R. K.; Wang, H. X.; Cramer, S. P.; Lu, Y.;
Tolman, W. B.; Hedman, B.; Hodgson, K. O.; Solomon, E. I. J. Am. Chem. Soc.
picture of the geometric and electronic structure of the investi-
2001, 123, 57575767.
gated systems. Most importantly, the techniques are highly 20. George, S. J.; Lowery, M. D.; Solomon, E. I.; Cramer, S. P. J. Am. Chem. Soc.
element specific and such highly selective measurements can 1993, 115, 29682969.
even be performed on complex systems. In order to employ 21. Lee, N.; Petrenko, T.; Bergmann, U.; Neese, F.; DeBeer, S. J. Am. Chem. Soc.
synchrotron-based techniques, it is not necessary to use isoto- 2010, 132, 97159727.
22. Neese, F. Coord. Chem. Rev. 2009, 253, 526563.
pically enriched samples and it is also not necessary for the 23. Hess, B. A.; Marian, C. M. In Computational Molecular Spectroscopy; Jensen, P.,
species to be paramagnetic. All of these advantages have added Bunker, P. R., Eds.; Wiley: New York, 2000; p 169ff.
to the growing popularity of synchrotron-based X-ray spectro- 24. van Lenthe, E.; Snijders, J. G.; Baerends, E. J. J. Chem. Phys. 1996, 105,
scopic techniques over the past decades in several research 65056516.
25. Steinfeld, J. I. Molecules and Radiation. Harper and Row: New York, 1979.
fields ranging from material sciences over biological chemistry
26. Cotton, F. A. Chemical Applications of Group Theory. Wiley Interscience:
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we have provided a cursory overview of the experimental and 27. Solomon, E. I. Comments Inorg. Chem. 1984, 3, 227.
theoretical techniques that are presently in large-scale use. We 28. Glatzel, P.; Bergmann, U.; de Groot, F.; Cramer, S. P. Abst. Pap. Am. Chem. Soc.
hope that it became evident or at least plausible that one can 2002, 224, 025-INOR.
29. Degroot, F. M. F. J Electron Spectros Relat Phenom 1993, 62, 111130.
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32. Rehr, J. J.; Ankudinov, A.; Zabinsky, S. I. Catal. Today 1998, 39, 263269.
no longer confined to expert territory. Together with the
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increasing availability of bright beam lines and ever improving 34. Ankudinov, A. L.; Bouldin, C. E.; Rehr, J. J.; Sims, J.; Hung, H. Physical Review B
X-ray detectors at the various synchrotrons worldwide, there 2002, 65, 104107.
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synchrotron-based spectroscopic techniques. 19111919.
36. Esteva, J. M.; Karnatak, R. C.; Fuggle, J. C.; Sawatzky, G. A. Phys. Rev. Lett. 1983,
50, 910913.
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Review B 1989, 40, 6573.
1. Koningsberger, D. C.; Prins, R. X-ray Absorption, Principles, Applications 38. Vanderlaan, G.; Thole, B. T.; Sawatzky, G. A.; Verdaguer, M. Physical Review B
Techniques of EXAFS, SEXAFS, and XANES. Wiley: New York, 1988. 1988, 37, 65876589.
2. Glatzel, P.; Bergmann, U. Coord. Chem. Rev. 2005, 249, 6595. 39. Hocking, R. K.; Wasinger, E. C.; Yan, Y. L.; de Groot, F. M. F.; Walker, F. A.;
3. Hedman, B.; Hodgson, K. O.; Solomon, E. I. J. Am. Chem. Soc. 1990, 112, Hodgson, K. O.; Hedman, B.; Solomon, E. I. J. Am. Chem. Soc. 2007, 129,
16431645. 113125.
4. Neese, F.; Hedman, B.; Hodgson, K. O.; Solomon, E. I. Inorg. Chem. 1999, 38, 40. Wasinger, E. C.; de Groot, F. M. F.; Hedman, B.; Hodgson, K. O.; Solomon, E. I.
48544860. J. Am. Chem. Soc. 2003, 125, 1289412906.
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2007, 13, 27832797. 43614374. http://www.cec.mpg.de Max-Plank-Institut fur Chemische
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9.13 Electron Paramagnetic Resonance
ML Munzarova, Masaryk University, Brno, Czech Republic
2013 Elsevier Ltd. All rights reserved.

9.13.1 EPR Parameters from Experiments 360


9.13.1.1 Spins and Magnetic Moments 360
9.13.1.2 Interaction of Spins with Magnetic Fields: The g-Tensor 360
9.13.1.3 The Effect of Magnetic Nuclei: Hyperfine Coupling 361
9.13.1.4 Systems with More Than One Unpaired Electron: The Zero-Field Splitting 362
9.13.2 Hyperfine Coupling from Quantum Chemistry: Nonrelativistic Approach 362
9.13.3 g-Tensors from Quantum Chemistry 366
9.13.4 Hyperfine Coupling from Quantum Chemistry: Relativistic Contributions 369
9.13.5 ZFS from Quantum Chemistry 370
9.13.6 DFT Calculations of the Hyperfine Coupling Tensors 370
9.13.7 Ab initio Post-HartreeFock Calculations of HFCCs 374
9.13.8 DFT Calculations of g-Tensors 375
9.13.9 Ab initio Post-HartreeFock Calculations of g-tensors 376
9.13.10 DFT Calculations of ZFS 376
9.13.11 Ab initio Calculations of ZFS 377
9.13.12 Conclusion 378
Acknowledgments 379
References 379

Abbreviations MO Molecular orbital


A-tensor Hyperfine coupling tensor NEVPT2 Second-order n-electron valence state
ADF Amsterdam Density Functional perturbation theory
AMFI Atomic mean field NMR Nuclear magnetic resonance
CP Coupled-perturbed PK PedersonKhanna approach
DDCI Difference-dedicated configuration PSO Paramagnetic spinorbit
interaction SA-CASSCF State-averaged CASSCF
DFT Density functional theory SO Spinorbit
DZP Double-zeta polarized basis SOC Spinorbit coupling
DZVP Double-zeta valence-polarized basis SOMO Singly occupied molecular orbital
EPR Electron paramagnetic resonance SORCI Spectroscopy-oriented configuration
GGA Generalized-gradient approximation interaction
HF HartreeFock SSC Spinspin coupling
HFCC Hyperfine coupling constant TZP Triple-zeta polarized basis
IGLO Individual gauge for localized orbitals ZFS Zero-field splitting

Nomenclature j n,l Single-electron spinorbit coupling


Ak Hyperfine coupling tensor component constant
parallel to the symmetry axis Adip(N) Dipolar hyperfine coupling constant of
A? Hyperfine coupling tensor component nucleus N
!
perpendicular to the symmetry axis Aiso(N) Isotropic hyperfine coupling constant of
H Magnetic field nucleus N
^S
H The spin Hamiltonian AN Hyperfine coupling tensor of
^ ZFS
H Zero-field splitting term in the nucleus N
Hamiltonian D Zero-field splitting tensor
Pab
m,n Spin density matrix D,E Zero-field splitting parameters
S^ Spin angular momentum operator g g-Tensor
S^Z Operator for the projection of the spin g g-Value
angular momentum into the z-axis ge Free-electron g-value
rab
N Spin density at the nucleus N IN Spin of nucleus N

Comprehensive Inorganic Chemistry II http://dx.doi.org/10.1016/B978-0-08-097774-4.00915-3 359


360 Electron Paramagnetic Resonance

S ^
Electron spin (eigenvalue of S) Dgxx, Dgyy, Dgzz Principal components of the Dg-tensor
Tkl Components of the anisotropic hyperfine Dg Deviation of the g-value from the
coupling tensor free-electron g-value
Dg Deviation of the g-tensor from the free- be Bohr magneton
electron g-tensor bN Nuclear magneton

!
9.13.1 EPR Parameters from Experiments By varying the magnitude of the static magnetic field H , one
may change the energy level separation as indicated. During an
9.13.1.1 Spins and Magnetic Moments
EPR experiment, a microwave radiation is applied in addition
The technique of electron paramagnetic resonance (EPR) spec- to the magnetic field. Resonance is said to occur when the
troscopy may be regarded as a fascinating extension of the applied magnetic field induces a splitting whose energy is just
famous SternGerlach experiment. In 1922, Stern and Gerlach1 equal to that of the applied microwave radiation. The spectro-
observed that a beam of silver atoms is split into two compo- scopic act is, then, the absorption of a photon and flipping of
nents by an inhomogeneous magnetic field. As a theoretical the spin between the two quantized levels, SZ  1/2.
rationalization of this striking observation that could not be In a general case of the S 1/2 system (one unpaired
explained along the lines of quantum mechanics of that time, electron in a molecule), the energy separation becomes
Uhlenbeck and Goudsmith2 postulated in 1925 that electrons
possess an intrinsic angular momentumelectron spin. Later, DU hn g be H [3]
Diracs formulation of relativistic quantum mechanics showed
the necessity of invoking an internal degree of freedom for an Here g, the g-value is characteristic of the sample and is to
electron, with this degree of freedom having the properties of an be determined from experiments. Comparing eqns [2] and [3],
angular momentum.3 The operator for this so-called spin angu- we see that real systems are behaving as though the spin
lar mometum is a vector operator labeled S. magnetic moment differed from the free spin value by an
By a scalar product of S with itself, we can create a scalar amount Dg g  ge. For organic radicals, the deviation Dg is
operator S^ . Its eigenvalues are equal to s(s 1), where s 0,
2
small, usually in the order of parts per thousand (ppt), but for
1/2, 1, 3/2, . . . is the spin quantum number, and the eig- systems containing heavier atoms, such as transition-metal com-
envalues represent the observable quantity square of the plexes, the variations can be much larger. For example, the
spin angular momentum. The magnitude of the angular isotropic g-value is equal to 1.935 for the complex [MoO
momentum itself is given by the square root {s(s 1)}1/2. (SCN)5]2, so that Dg 1.935  2.0023  0.0673, that is,
The operator S^ commutes with the operator S^Z that corre-
2
67.3 ppt, and is equal to 2.13 for the Cu(acac)2 complex, so
sponds to the projection of the spin angular momentum to that Dg 2.130  2.0023 0.1277, that is, 127.7 ppt.
the z-axis. We can thus determine wavefunctions that are eigen- So far, we have been discussing the g-value under isotropic
functions of both S^ and S^Z . The eigenvalues of S^Z are denoted
2
conditions, that is, in liquids with low viscosity, where the
SZ, the allowed values running in integral steps of s from s to molecules are not ordered and are tumbling freely. In such a
s. For an electron, s 1/2 and the values of SZ are 1/2.4,5 case, the result of a measurement does not depend on the
The most transparent physical manifestation of electron relative orientation of the magnetic field and the sample.
spin is that the electron has a magnetic moment. The magnetic Much more information on the spin Hamiltonian parameters
moment is directly proportional to the spin angular momen- can be obtained from solid-state EPR spectroscopy, where the
tum and we have, for the magnetic moment operator, spectral observable is a 3  3 tensor called the g-tensor. The
g-tensor can be made diagonal through appropriate choice of
m^e ge be S^ [1] the coordinate axes, known as the principal axes system.
Its elements are denoted gxx, gyy, gzz for a rhombic system and
Here, be is the Bohr magneton, equal to 9.274 0154 
g?, g?, gk for a uniaxial system.
1024 J1 T1, and ge is called the free-electron g-value, which
Magnetic resonance spectroscopists seek to characterize and
is equal to 2.0023 193 043 86 and is one of the most accurately
interpret spectra quantitatively using a concept known as the
known physical constants.
spin Hamiltonian. In general, the Hamiltonian is an operator
representing the energy of the system. While conventional
9.13.1.2 Interaction of Spins with Magnetic Fields: microscopic Hamiltonians contain kinetic and potential
The g-Tensor energy operators for all particles involved, the spin Hamilto-
nian is a phenomenological Hamiltonian that contains only
In the presence of an external magnetic field, the degeneracy of spin operators and applied fields, together with numerical
the states with Sz 1/2 and SZ  1/2 is lifted, and their parameters that serve as coupling constants between the for-
separation increases linearly with the magnetic field H, as mer. In the presence of one unpaired electron and a magnetic
shown in Figure 1. This is known as the electronic Zeeman field, the spin Hamiltonian adopts the form
effect. In the case of free electrons, the levels are separated by
^
^S ! !
DU hu ge be H [2] H S gbe H [4]
Electron Paramagnetic Resonance 361

^
!
where S is the total electron spin vector operator and g is proportional to the anisotropy of the spin density distribution
the g-tensor parameterizing
!
the interaction
!
between S^ and around the magnetic nucleus. Thus, for single crystals, the spec-
!^
magnetic field H . The term S gbe H is often referred to as tra are dependent on orientation, unless the spin density distri-
the electron Zeeman term. bution is completely isotropic. In the liquid phase, the
anisotropy averages to zero. The Fermi-contact interaction is
proportional to the probability of the unpaired electron to be
9.13.1.3 The Effect of Magnetic Nuclei: Hyperfine Coupling found at the point of the nucleus and, thus, to the isotropic part
If the system contains a nucleus with nonzero spin in addition of the spin density distribution.
to the unpaired electron, the electronic and nuclear spins inter- The spin Hamiltonian in the presence of the electron
act. The two Zeeman energy levels are split, as is shown in Zeeman and the hyperfine interactions adopts the form
Figure 2, which causes the so-called hyperfine splitting of the ! X!
^ !^
H ^
^ S SgbeH S AN IN [5]
EPR signal. While the transition that would occur in the
N
absence of the hyperfine splitting is shown by the dashed !^
line, the two solid lines represent the two transitions observed where I N is the nuclear spin vector operator of the nucleus N
in the presence of the hyperfine splitting. Note that each of the and the summation is over all magnetic nuclei. AN is the hy-
two transitions occurs between levels of identical MI value. This perfine coupling tensor, parameterizing the interaction
^
! ^
!
corresponds to the selection rules DMS  1, DMI 0 for an between S and I N , and it adopts a general form
EPR absorption. 0 1
Axx Axy Axz
There are two mechanisms of electron spinnuclear spin AN @ Ayx Ayy Ayz A [6]
interaction (the magnetic dipolar interaction) and the so-called Azx Azy Azz
Fermi-contact interaction. The magnetic dipolar interaction is
For the description of the experimental outcome the term
hyperfine splitting is used; when describing the size of the elec-
Ms
a Ua = +12 ge b eH tron spinnuclear spin interaction, the term hyperfine coupling
is preferred, which stresses the coupling interaction between
+1 the two spins. Hence, we write below of the hyperfine cou-
2
pling tensor and the hyperfine coupling constant (HFCC).
U = hn The hyperfine coupling tensor can be transferred to the so-
U called principal axes system, that is, a system of axes in which
-1 the matrix of the tensor is diagonal. It then adopts a form
2
which can be further divided into the isotropic and the aniso-
b Ub = - 1 ge b eH
H=0 H 2 tropic parts,
0 0 1 0 1
Resonance Axx 0 0 Aiso 0 0
@ 0 Ayy 0 0 A@ 0 Aiso 0 A
field Hr
0 0 Azz 0 0 0 0 A iso 1
Figure 1 Energy level scheme for the simplest system (e.g., free T11 0 0
electron) as a function of applied magnetic field H, showing EPR @ 0 T22 0 A [7]
absorption. Ua and Ub represent the energies of the Ms 1/2 and 0 0 T33
Ms  1/2 states. Along the lines of Figure 1.2 in the work of Weil et al.4
where the former has elements Aiso (Axx0 Ayy0 Azz0 )/3, with
Aiso called the isotropic hyperfine coupling constant, and the
MI = + 1
2 latter is traceless (T11 T22 T33 0). For magnetic nuclei
MI = 1 located on at least threefold symmetry axis, the anisotropic
2
part adopts the form (Adip, Adip, 2Adip), where Adip is the
Ms = + 12 so-called dipolar coupling constant. The complete hyperfine
coupling tensor is obtained as a sum of the anisotropic tensor
and the diagonal tensor of the form (Aiso, Aiso, Aiso). For an
axially symmetric system, the total hyperfine tensor is some-
Ms = 1 times written in the form (A?, A?, Ak), where Ak denotes the
2
H=0 H MI = 1 component parallel with the symmetry axis and A? denotes
2
the component perpendicular to the symmetry axis.
MI = + 1 The Adip is nonzero only for molecules in which the singly
2
occupied molecular orbital (SOMO) contains some p character
in main-group compounds and some d character in transition-
metal complexes. The more p or d character it contains, the
Figure 2 Energy levels of a system with one unpaired electron and one larger the dipolar coupling is observed. In a first approxima-
magnetic nucleus with I 1/2 (the free hydrogen atom) as a function of tion, the Fermi-contact interaction, which is proportional to
the magnetic field, and the splitting of the EPR signal. The dashed the probability of the unpaired electron to be found at the
transition would be observed if the hyperfine splitting was zero. Along the point of the nucleus, requires some s character of the SOMO
lines of Figure 2.1 in the work of Weil et al.4 to be nonzero. However, it turns out that, in reality, it can be
362 Electron Paramagnetic Resonance

significant, even for a pure p- or d-type SOMO. The nonzero Since the trace of D is zero, only two independent energy
spherical spin density can be, in these cases, created by the parameters are required. It is common to designate these as
process of the so-called spin polarization, which is described in
3
detail in Section 9.13.2. D  DZ [12a]
2
1
E  DX  DY [12b]
9.13.1.4 Systems with More Than One Unpaired Electron: 2
The Zero-Field Splitting where D and E represent the s axial and rhombic terms,
respectively.
In transition-metal chemistry, many dn configurations contain
Since the ZFS usually strongly dominates the spectral shape, it
more than one unpaired electron. In such cases, the ground
is useful to distinguish three limiting cases: (1) the weak-field case,
state has a total spin S > 1/2. Consequently, the ground state
in which bBH  D, (2) the high-field case, in which bBH D, and
possesses a 2S 1-fold degeneracy, corresponding to various
(3) the intermediate case, where bBH
D. The high-field regime is
values of the total spin in the z-direction (SZ). In the presence
frequently met by organic radicals. In the intermediate case, the
of the magnetic field along the z-axis, the energy depends on
spectra are rather complicated. The transition-metal complexes on
SZ, and the 2S 1-fold degeneracy is lifted. However, the latter
which we focus here frequently realize the weak-field regime. We
degeneracy can be partially lifted even in the absence of the
will, thus, discuss in the following exclusively the weak-field
magnetic field, due to interactions between the individual
regime, where D is commonly of the order of several wavenum-
electrons with unpaired spins. There are two possible mecha-
bers, which is large compared to the commonly employed reso-
nisms of such interaction: (1) the dipolar spinspin interaction
nance energy at X-band frequency (hn gbBH
0.3 cm1).
within pairs of electrons and (2) the spinorbit (SO) coupling
In the weak-field case, it is important to distinguish
that can be considered to arise from the interaction of the spin
between the systems with even numbers and odd numbers of
magnetic moment of one electron with the magnetic field
unpaired electrons. The reason is that, for an odd number of
produced by the orbital motion of the other electron.6
unpaired electrons, no electrostatic interaction can completely
To describe these interactions, the spin Hamiltonian must
lift the degeneracy, so that at least a twofold degeneracy
contain, in addition to the electronic Zeeman term, the so-
^ ZFS . If there are no remains, the so-called Kramers theorem,9 and one EPR transi-
called zero-field splitting (ZFS) term, H
tion can be observed. The remaining doubly degenerate levels
other interactions present (e.g., the magnetic hyperfine inter-
are referred to as Kramers doublets. In the weak-field regime,
action), the spin Hamiltonian is written as
only transitions within each Kramers doublet can be observed
^ ZFS gbe H T  S^ S^T DS^
! !
H ^ eZ H
^S H [8] by EPR techniques. The transition energies can be modeled
by using the so-called rhombogram method, as described by
where D is the so-called ZFS tensor (a 3  3 matrix), S^ is the F. Neese10:
^
!
column 3  1 matrix of the spin operator with the elements S X ,
^ !
! ^ !T
S Y , S Z , and S is its transpose, row matrix. The ZFS tensor In this method, each Kramers doublet is regarded as an effective
is related to the energy as a function of different spin S 1/2 system with an effective g matrix geff depending on each
doublet. The effective g-values then only depend on the value of
orientations.7,8 The tensor D can be written in the principal- E/D and the true values g. If these are taken to be close to 2.00, as is
axes system, where its matrix adopts a diagonal form. The spin most often the case, a single parameter, namely E/D, determines the
Hamiltonian for isotropic g can thus be written as resonance positions in the EPR experiment. In addition, the differ-
 ent Kramers doublets will be populated according to Boltzmann
^ S gbe HX S^X HY S^Y HZ S^Z DX S^X2 DY S^Y2 DZ S^Z2
! ! ! ! ! ! statistics, which means that an estimate of the inter-doublet spacing
H and therefore D and E/D can be obtained by variable temperature
measurements.
[9]
The energy eigenvalues U of this Hamiltonian for a mag- As an example, Figure 3(b) displays the level splitting intro-
netic field parallel with the z-axis can be obtained by a solution duced by ZFS for an S 5/2 system. For high symmetry, D and E
of the secular determinant equation (see page 159 in the work are small or zero. Any asymmetry, however, results in a ZFS that
of Weil et al.4) can be very large. The six levels are split by an axial ZFS into three
  Kramers doublets. The introduction of a magnetic field lifts the
 1 1 
 gbe HZ DZ  U 0 DX  DY  remaining degeneracies, and intradoublet transitions can be
 2 2 
  observed. For E/D 0, gk remains close to 2, but the effective g?
 
 0 DZ  U 0  0 [10]
 1 1  is close to 6. Another limiting situation is a case in which a fairly
 DX  DY 0 gbe HZ DZ  U 
 isotropic single line appears at ca. g 4.3. This occurs when the
 2 2 
ratio of E and D is close to 1/3, which is a limiting case for
In zero magnetic field, the energies are, considering that the rhombic symmetry, cf. page 142 in the work of Symons.11
tensor D is traceless, that is, DZ DX DY 0,
1
UX DZ  DX  DY  DX [11a] 9.13.2 Hyperfine Coupling from Quantum Chemistry:
2 Nonrelativistic Approach
1
UY DZ DX  DY  DY [11b]
2 Besides the experimental determination of EPR parameters, it is,
UZ DZ [11c] in general, advisable to udertake computational investigations
Electron Paramagnetic Resonance 363

g-Value
987 6 5 4 3 2

10
8 MS = 5/2
6
(i) g1 = gz E/D = 0 4
g3 2
g1
0
10
g MS = 3/2
8
(ii) v
E/D = 0.05 a 6
g2
l 4
g3 u
e 2
0
10
MS = 1/2
(iii) g1 = g2 = g3 = 4.28 8
E/D = 1/3
6
4
2
0
1000 2000 3000 0.00 0.05 0.10 0.15 0.20 0.25 0.30
(a) Magnetic field (G) (c) E/D

MS = 5/2

4D

MS = 3/2
2D
MS = 1/2

6
(b)
A1 + ZFS + Magnetic field

Figure 3 Zero-field splitting effects in an S 5/2 system with a D parameter that is large compared to the microwave frequency. (a) Appearance of
powder spectra for three different values of E/D. (b) Level splittings caused by the zero-field splitting and indication of intradoublet transitions
observed in an EPR experiment. (c) Rhombograms for S 5/2 showing the effective g-value as a function of the rhombicity E/D. Neese, F. In Calculations
of NMR and EPR Parameters; Kaupp, M.; Buehl, M.; Malkin, V. G., Eds.; 2004, p 544. Copyright Wiley-VCH Verlag GmbH & Co. KGaA. Reproduced with
permission.

in parallel. The reason is that quantum-chemical calculations electrons, at the point of the magnetic nucleus N, descibed by
can be performed on radicals with well-defined structure, which a position vector RN.
may be unknown for the experimental system in question. By
Aiso N AFermi-contact N
the comparison of experimental data with quantum-chemically
4p
b b ge gN hS^Z i rab
1
determined EPR parameters on various structures, the problem N R N [13]
of the experimental system structure can be solved.10,12 For the 3 e N
overview of computational methods, see Chapter 9.01 by Shaik. Here, bN is the nuclear magneton, gN the nuclear g-value, and
From all EPR parameters, the most transparent relation to hS^Z i is the expectation value of the z-component of total elec-
the electronic structure exists for the isotropic HFCC (Aiso). In tronic spin which normalizes the total spin population to 1.
the nonrelativistic approximation, isotropic HFCC of the The principal contribution to the isotropic coupling arises
nucleus N, Aiso(N), is related to the spin density rab
N , that is, from the spin population of the valence-shell s orbital on the
the density of the a electrons minus the density of the b atom of interest.
364 Electron Paramagnetic Resonance

The components Tkl of the anisotropic hyperfine coupling order to increase its exchange interaction with the SOMOs. As
tensor are, in the nonrelativistic approximation, given by13 a result, the net b spin is left in the 2s orbital at the point of the
nucleus, which brings the dominating negative contribution to
1
Tkl N be bN ge gN hS^Z i
1
the spin density at the nucleus. This negative contribution is
2
X   partially compensated by the positive contribution of the metal
Pmab 5 2
, n hm jrN rN dkl  3rN, k rN, l jn i [14] 3s orbital, which is spin-polarized in a way opposite to 2s spin
m, n
polarization, due to the required orthogonality of the 2s and 3s
ab
where rN r  RN, Pm,n is the spin density matrix, and m, n is shells. Metal 1s orbital brings a spin-polarization contribution
any pair of occupied molecular orbitals (MOs). For an inter- that is 12 orders of magnitude smaller than the 2s and 3s
pretation of the latter expression, see the work of Atherton.14 contributions. Finally, there is a positive contribution to the
The matrix T is always traceless and may be brought to the spin density resulting from valence MOs that are bonding
diagonal form as discussed above, which, for axially symmetric between the metal and the ligands, and which have metal 4s
systems, adopts the form (Adip, Adip, 2Adip), where Adip is orbital contribution.16
the dipolar coupling constant. In order to compute the com- The complex [Cr(CO)4] represents an extreme case in that
ponents of the anisotropic tensor or, in a special case, the the SOMO contribution to the spin density at the nucleus is
dipolar coupling constant, we need to compute the anisotropic exactly zero. Another extreme example is the ScO molecule
part (with respect to the particular magnetic nucleus) of the (cf. Figure 4(a)), for which the SOMO is highly isotropic, in
spin density distribution. This, roughly expressed, means that that it is dominated by the metal 4s orbital. The spin-
we need to determine the magnetic atom p or d orbital coeffi- polarization contributions do exist but they are two orders of
cient in the singly occupied orbital plus the anisotropic ligand magnitude smaller than the SOMO contribution; hence, the
contributions, since the principal contribution to the dipolar metal 4s orbitals are much less capable of polarizing the lower-
coupling comes from the spin population of valence-shell lying shells than the 3d orbitals.
p, d, . . . orbitals. The calculation of the anisotropic part is, in An intermediate case between the [Cr(CO)4] and the ScO
general, simpler than the calculation of the isotropic part, for extremes is represented by the MnO3 molecule, cf. Figure 4(b).
the reasons decribed below. The SOMO is composed of ca. 70% by metal 3d orbital and ca.
As shown in eqn [13], the dominating nonrelativistic con- 10% by metal 4s orbital.17 The 4s component gives a direct
tribution to the isotropic hyperfine coupling is proportional to SOMO contribution of 2.83, whereas the 3d component spin-
the spin density at the position of the magnetic nucleus. In polarizes the valence and the core shell to provide significant
transition-metal complexes, the unpaired electrons are occu- contributions to the spin density. Especially pronounced is
pying MOs consisting of ligand orbitals, metal d orbitals, and, the large valence-shell spin-polarization contribution, which
if symmetry allows, also metal p and s orbitals. Whereas the arises due to the large overlap between the antibonding SOMO
unpaired spin in metal s orbitals does provide nonzero spin and the lower-lying doubly occupied bonding MO. The
density at the position of the transition-metal nucleus, as is pronounced valence-shell spin polarization for MnO3 causes
shown in Figure 4(a), this is not the case for the p and d specific difficulties in the theoretical description connected to
orbitals that possess nodal surfaces passing the nucleus. Still, a so-called spin-contamination problem described later in
the unpaired spin found in metal d (and, to a lesser extent, this chapter.
in metal p) orbitals does come into contact with the nucleus Figure 4 demonstrates that, depending on the SOMO, the
in an indirect way, by the process of the spin polarization. spin-polarization contributions to spin density can, in general,
This process can be theoretically described by employing the be quite variable. This is true for the valence-shell spin polariza-
so-called unrestricted approach. Using this approach, we, tion, where specific details of bonding strongly influence the
instead of each doubly occupied MO, employ a pair of a and resulting spin density. On the contrary, for the core shell spin
b spin-orbitals, whose spatial properties can be different, polarization, several aspects can be generalized, as has been
because they differently interact with the SOMO(s) containing shown in a detailed quantum-chemical analysis performed for
a single electron of spin alpha (according to convention) only. 22 first-row transition-metal systems.16 The metal 2s contribu-
The process of spin polarization transferring the spin den- tion, if it is significant (in the order of tenths of a.u.), is always
sity from the transition-metal ion to the other atoms in a negative. The spin density contributions from metal 2s and
molecule has been described in detail by Cano et al.15 by metal 3s orbitals are always opposite in sign. This fact can be
considering the spin distribution in the valence orbitals of uderstood considering that the process of spin polarization
all participating atoms. In contrast, the mechanism transferring must preserve the orthogonality of the orbitals. We note that,
the spin density to the transition-metal nucleus illustrated in similarly, there are contributions to the dipolar coupling con-
Figure 4(c) involves, additionally, core orbitals of the transi- stant, Adip, from the metal 2p and 3p shell, which are opposite
tion ion. The complex [Cr(CO)4] possesses the Td symmetry, in sign. While the 2s and 2p orbitals maximize their exchange
which forbids the mixing of the metal 4s orbital with the metal interaction with the SOMO, the 3s and 3p orbitals are forced to
3d orbitals. Thus, the five singly occupied orbitals, which are lose some of their exchange to stay orthogonal to their respective
dominated by the five metal d orbitals, have zero contribution penultimate shell. The ratio between the 2s and 3s (and between
to the spin density at the magnetic nucleus. However, the spin the 2p and 3p) contributions proved to be constant for 12
distribution in core 1s, 2s, and 3s orbitals as well as in doubly complexes of manganese, as is shown in Figure 5, and is, thus,
occupied valence orbitals containing metal 4s contribution is not expected to depend on the bonding situation. However, the
polarized in the following way. If the spin in SOMOs is a, the a ratio does depend on the particular transition metal involved, as
spin in metal 2s orbitals is withdrawn from the nucleus in can be seen from the comparison of parts b and c of Figure 4.
Electron Paramagnetic Resonance 365

O
O
C
O Cr +
Sc O C
Mn O
O C C
O O

Mn 3d + 4s
SOMO
contributions:

Sc Cr 3d
4s 1.77 2.83

Spin polarization Antibonding


contributions:

- valence Mo(s) Bonding 0

Mn 3d + 4s
Cr 4s


Sc 3d+4s
0.03 1.10 0.31
-metal core shells

3s
0.02 0.30 0.44

2s
0
0.47 1.36

1s

0.03 0.02 0.03

Total r N: 1.79 1.57 0.61

Figure 4 Orbital contributions to the spin density at the metal nucleus for: (a) a complex with large SOMO contribution and negligible spin
polarization, ScO, (b) a complex with comparable SOMO contribution and spin-polarization contribution, MnO3, and (c) a complex with negligible
SOMO contribution and large spin polarization contribution, [Cr(CO)4].

The process of the spin polarization is important also for mechanism. First, the SOMO polarizes metal dxz and dyz orbitals,
understanding the isotropic hyperfine coupling of the ligands. which contribute to the p-bonding to the axial ligand. Second,
As has been explained by Cano et al.,15 the spin population of ligand p components of the polarized metalligand p-bonding
ligand orbitals is determined by an interplay of spin- MOs spin-polarize ligand s orbitals, which provide a direct
delocalization and spin-polarization mechanisms. Figure 6 contribution to the spin density at the ligand nuclei.19,20
illustrates the spin polarization within the complex [Cr From what has been said above, it is clear that a precise
(CN)5NO]3 leading to the hyperfine coupling of the axial description of the spin-polarization mechanism is mandatory
nitrogen atom of 14.8 MHz (isotropic) and 4.8 MHz for any meaningful calculations of the hyperfine coupling. This
(dipolar).18,19 The SOMO is a metal dxy orbital and the axial has to be reflected in an appropriate quantum chemistry method
ligand lies in its nodal plane. Thus, there is no direct SOMO and both sufficiently large and balanced basis set. The strengths
contribution to the ligand coupling. The spin density that exists and weaknesses of current quantum chemistry methods for such
at axial ligand nuclei can be understood to result from a two-step description are discussed in Sections 9.13.6 and 9.13.7.
366 Electron Paramagnetic Resonance

9.13.3 g-Tensors from Quantum Chemistry The leading contribution to Dg arises due to the interplay
between the SO Hamiltonian H ^ SO and the so-called orbital-
Whereas the dominant, nonrelativistic contribution to the Zeeman Hamiltonian H ^ OZ . If the effects are small, perturbation
hyperfine interaction discussed so far can be computed from theory21 can be used to account for the effect of the magnetic
the ground-state spin density, the g-tensor is a more complex field and of the SO coupling Hamiltonian. The g-shifts can
property. It contains information not only about the ground then be roughly estimated through their link to suitable exci-
state, but also about certain magnetically coupled excited tation energies, DE. In a simplified way, the components of the
states, and the consideration of relativistic effects is necessary g-tensor can be written as22
for any meaningful g-tensor calculation. The deviations from
the free-spin g-value arise mainly because of the presence of gij 2:0023 dij  2 xn, l Lij [15]
orbital magnetism that interacts with the spin magnetism via where
the process of so-called spinorbit coupling (SOC). The SO X
interaction is a relativistic effect and is properly derived using Lij m
hf0 j^li jfm ihfm j^lj jf0 i
Diracs relativistic treatment of the electron. Qualitatively, the [16]
Em  E0
origin of SO interaction can be rationalized as follows:
Here, dij is equal to 1 for i j and is zero otherwise, while xn,l is
If we imagine ourselves riding on an electron in an atom, from our the single-electron SO coupling constant, which is, in the
viewpoint, the nucleus is moving around the electron (as the sun simplified approaches, extrapolated from experiments.22 The
appears to move around the earth). This apparent motion of the Em  E0 values correspond to the energy differences between
nucleus produces a magnetic field that interacts with the intrinsic the orbital f0 of the unpaired electron and other nearby filled
(spin) magnetic moment of the electron, giving the SO interaction
term in the Hamiltonian. The interaction energy of a magnetic
or empty orbitals fm that are linked to f0 by the magnetic field.
moment m with a magnetic field B is given as m B. The electrons The elements hf0 j^li jfm i and hfm j^lj jf0 i couple the orbital f0 of
spin magnetic moment mS is proportional to its spin S, and the the unpaired electron and other nearby filled or empty orbitals
magnetic field arising from the apparent nuclear motion is propor- through the angular momentum operator components.
tional to the electrons orbital angular momentum L. Therefore, the
When eqns [15] and [16] are applied to d transition-metal
SO interaction is proportional to L S and depends on the relative
orientation of the two vectors.5 complexes (for details, see Mabbs and Collison22), we obtain
expressions for g-tensor components in terms of the d-orbital
coefficients in the singly and nearby doubly occupied or empty
1.0
3s MOs, the energy differences between the singly and nearby
0.5 doubly occupied or empty MOs, and the single-electron SO
coupling constant. These expressions are given in Figure 7 for
0.0 the particular cases of d1 and d9 configurations and the dx2y2 ,
r N (a.u.)*

dxy, or dz2 single occupation.


0.5 To consider some specific cases, we start with the d1 com-
2s
plexes, where the experimentally and theoretically most studied
1.0 compounds contain the vanadyl unit, VO2.11 Examples are the
oxovanadium acetylacetonato complex11 or the oxovanadium
1.5 salicylaldiminato (salen) complexes.2426 The unpaired electron
is found in a nearly nonbonding dxy orbital, with lobes directing
2.0 between the basal ligands. Because of the very strong p-bonding
0.0 1.0 2.0 3.0 4.0 5.0
between the dxz and dyz pair and the oxygen pp orbitals, the
metal 3d gross orbital spin population
antibonding p orbitals involving dxz and dyz will be strongly
Figure 5 Coreshell spin-polarization contributions in various destabilized relative to the SOMO. Thus, the corresponding
manganese complexes are proportional to the total 3d spin population. The excitation energies are high and we expect gxx and gyy close to
data used for the figure have been published by Munzarova et al.16 the free-electron g-value, but definitely less than 2.0023 (due to

NO
NC CN NC CN NC CN NC CN
Cr Cr
NC CN NC CN NC CN NC CN
CN CN CN CN CN
SOMO Spin polarization Spin polarization
at the metal, spin at the axial ligand
delocalization to
ligand orbitals

Figure 6 Mechanism of spin density transfer from the SOMO to the axial ligand of [Cr(CN)5NO]3. The SOMO polarizes orbitals dominated by metal dxz
and dyz orbitals that realize the p-bonding to the axial ligand. The px and py orbitals of nitrogen polarize the 1s and 2s orbitals of nitrogen, the latter
transferring the spin density to nitrogen nucleus.
Electron Paramagnetic Resonance 367

d dz2 g 2dyz
(z2) (yz)
g 2dyz g 1dxz
(yz) (xz)
g 1dxz b dxy
(xz) (xy)
adx2-y2 a dx2-y2
(x2 y2) (x2 y2)
bdxy ddz2

a 2b 2x n,d
gzz = 2.0023 8 gzz = 2.0023
(x2 y2)
a 2g 12x n,d d 2g 22x n,d
gxx = 2.0023 2 gxx = 2.0023 6
(xz) (yz)
a 2g 22x n,d d 2g 12x n,d
gyy = 2.0023 2 gyy = 2.0023 6
(yz) (xz)

(a)
d1 configuration, (b)
d1 configuration,
dxy ground state dz2 ground state

adx2-y2 ddz2

d dz2 bdxy (xy)


( z2)

g 2dyz (yz) a dx2-y2 (x2 y2)

g 1dxz g 2dyz (yz)


(xz)
g 1dxz (xz)
b dxy (xy)

a 2b 2x n,d
gzz = 2.0023 + 8 gzz = 2.0023
(xy)
a g 22x n,d
2 d 2g 22x n,d
gxx = 2.0023 + 2 gxx = 2.0023 + 6
(yz) (yz)
a 2g 22x n,d d 2g 12x n,d
gyy = 2.0023 + 2 gyy = 2.0023 + 6
(xz) (xz)
9 d9
(c)
d configuration, (d)
configuration,
dx2 - y2 ground state dz2 ground state

Figure 7 d orbital energy level diagrams and perturbation theory expressions for g-tensor components in selected configurations.22,23 Apart from
the singly occupied orbitals, the relative ordering of the orbitals in these diagrams is arbitrary. The systems of five levels qualitatively represent the
energies of the five molecular orbitals which are dominated by metal dxy, dxz, dyz, dz 2 , and dx 2 y 2 orbitals. The coefficients of the metal d atomic
orbitals in the corresponding molecular orbitals are denoted as a (for dx 2 y 2 ), b (for dxy), g1 (for dxz), g2 (for dyz), and d (for dz 2 ).

the minus sign in the expressions of Figure 7(a)). In reality, lower energy of the corresponding bonding counterpart and,
Dgxx
Dgyy
20 ppt for VO(acac)211 and Dgxx
Dgyy
 4 to hence, a stronger bonding. In other words, a stronger bonding
19 ppt for the VO(salen) complexes.24 The parallel, gzz causes higher-energy splitting between the bonding and anti-
value deviates from the free-electron g-value likewise toward bonding levels.27 This very strong p-bonding is presumably one
smaller values, again due to the minus sign in the expressions of the reasons for the prevalence of the VO2 unit.11
of Figure 7(a), since the excitations are from a singly occupied An example of a d1 system with a single occupation of metal
into an empty MO. Its deviation is larger than for the two dz2 orbital (Figure 7(b)) is the TiF3 complex, which is one of
perpendicular components, Dgzz
 57 ppt for VO(acac)211 the most theoretically studied transition-metal radicals.2832
and Dgzz
 49 to 55 ppt for the VO(salen) complexes.24 As expected, the experimental gzz value is close to 2.0023
This suggests that the excitation energies are smaller than for the (Dgzz  3.7 ppt),33 since, within the simplified perturbation
perpendicular components, which suggests that the p-bonding theory approach, there is no excitation from dz2 connected with
to the axial oxo ligand is stronger than the sigma bonding to the a Dgzz (Figure 7(b)). The perpendicular components deviate,
acetylacetonato ligand. Indeed, a larger excitation energy means however, significantly from the free-electron g-value
a higher energy of the antibonding MO, from which follows a (Dgxx Dgyy  123.7 ppt),33 due to the energetically accessible
368 Electron Paramagnetic Resonance

p-antibonding orbitals involving dxz and dyz AOs, resulting as an approach - using the spin-orbitals instead of doubly occupied
antibonding counterpart of a modest TiF p-bonding. MOs. Thus, in eqn [17], ca,b a,b
k and ca are unperturbed occu-
In many ways similar to the d1 configuration is the d9 pied and virtual a/b spin-orbitals, respectively, ek and ea are
configuration, which can also be treated as a positive hole their energies, a is the fine-structure constant, and ge is the free-
rather than the presence of nine d electrons. The expressions electron g-value.
for g-tensor components can be obtained directly from those Besides DgSO/OZ, further contributions to Dg are given by
for the d1 configuration upon the replacement of xn,d by  xn,d; the so-called kinetic energy correction to the spin-Zeeman
thus, all g-tensor deviations are expected to be of opposite sign interaction, DgRMC, and by the so-called diamagnetic gauge-
compared to that in the d1 case. The d1x2 y2 configuration correction term, DgGC, whose expressions can be found
treated in Figure 7(c) is realized in the Cu2 square-planar elsewhere.37 The total result for Dguv is, thus, the sum of the
complexes, in which the dz2 orbital is stabilized by the removal contributions38
of the two axial ligands from the octahedral coordination,
leaving the sigma-antibonding dx2 y2 orbital being the Dguv DgRMC, uv DgGC1e, uv DgGC2e, uv
SOMO.34 The gzz value, resulting from the dxy ! dx2 y2 excita- DgSO=OZ1e, uv DgSO=OZ2e, uv [18]
tion, deviates strongly from 2.0023 toward more positive
values, resulting in a Dgzz value of 247 ppt for [Cu(NO3)2] where the DgGC and the DgSO/OZ terms have been divided into
and as much as 264/285 ppt for Cu(acac)2.35 so-called one-electron and two-electron contributions, in order
Finally, we introduce an example of a d9 configuration with to be consistent with most of the quantum chemistry literature.
dz2 being the SOMO. This is realized in the [Co(CO)4] and [Ni Within the one-component methods just described, one
(CO)3H] pair of trigonally pyramidal complexes, where the starts by solving the one-particle equation (e.g., the Kohn
dx2 y2 antibonding orbital is stabilized with respect to an octa- Sham equations, within the density functional theory, DFT)
hedron by one missing equatorial ligand, whereas the dz2 with Hamiltonian not including the SO coupling. One solves
orbital is kept destabilized by the antibonding interaction for the energies and MOs, and only then one incorporates the
with the axial ligand. Thus dz2 is the SOMO. In agreement SO coupling as a perturbation. In this approach, the MOs are
with Figure 7(d), the gzz value is close to the free-electron always a or b; thus, each MO has only one spin component,
one (Dgzz 1.9 ppt for the Co complex, Dgzz 3.6 ppt for the from which comes the term one-component methods. How-
Ni complex).36 The perpendicular values gxx gyy deviate from ever, one can adopt a different approach. The SO term can be
the free-electron value by tenths of ppt: Dgxx Dgyy 65.1 ppt included in the original Hamiltonian. Then, the MOs obtained
for the Co complex and Dgxx Dgyy 127.6 ppt for the Ni by solving the Schroedinger equation have twice as many coef-
complex, in agreement with the significantly larger SO cou- ficients, half of which correspond to the alpha spin and half to
pling constant for Ni(I) compared to Co(0), cf. Table 9.1 in the the beta spin. Thus, the MOs are now of two-component form.
work of Mabbs and Collison.22 Finally, rather than deciding whether to include scalar rel-
In rigorous quantum-chemical calculations of g-tensors, the ativistic terms only or in addition to the spin orbit effects and,
most conceptually simple approach is based on the so-called thus, to have a one-component or a two-component method,
one-component methods, where both the magnetic field and one can start from the relativistic Dirac equation, which is the
the SO coupling are treated as perturbations. The original most exact approach. This equation has been derived from the
Hamiltonian used for solving for the energies and MOs Schroedinger equation by employing Einsteins relationship
excludes the SO coupling, but may include other relativistic between the total energy, the momentum, and the rest mass
effects, called the scalar relativistic effects. A general introduc- of a particle. It turns out that the operators in the Dirac theory
tion to relativistic effects can be found in Chapter 9.01 by are 4  4 matrices and the corresponding wavefunctions have
Shaik et al. The main perturbative contribution to the Dg four components. Of the four solutions, only two correspond
tensor arises from the SO coupling Hamiltonian and the to normal electronic behavior and represent the spin-up and
orbital-Zeeman Hamiltonian. The actual expression employed the spin-down states of the electron. The other two solutions
for this contribution within the so-called uncoupled one- describe a positron. Within the four-component methods, all
electron approximation is37 relevant relativistic terms are included in the Hamiltonian
"occa virta operator since the beginning, and no further perturbative treat-
a2 X X hca jH ^ SO, v jca ihca j^lO, u jca i ment is necessary. The four-component formalism has made
k a a k
DgSO=OZ, uv ge a  Ea important advances over the past 20 years and, nowadays,
2 k a
E k a
# [17] many standard quantum-chemical schemes, for example, CI
X
occb virt
X b ^ SO, v jcb ihcb j^lO, u jcb i
hcbk jH or CC methods, are available in a fully relativistic form.39
a a k

k a Ebk  Eba However, the formalism is computationally much more
demanding than standard nonrelativistic treatments,40 thus,
Note that eqns [15] and [16] are simplifications of eqn the more approximate two-component and one-component
[17]. The g-tensor components are expressed in terms of methods have been developed simultaneously.
matrix elements between occupied and virtual orbitals, which Any quantum-chemical calculation of a g-tensor produces
are divided by corresponding energy differences. Instead of not only the principal components of the tensors, but also the
experimentally determined SO coupling constants employed coordinates of axes (with respect to the working coordinate
in eqns [15] and [16], eqn [17] includes the SO effect as system), in which the tensor adopts a diagonal form. Such a
an expectation value of the SO coupling Hamiltonian H ^ SO . system of axes is called the principal-axes system of the
An apparent difference is the use of the unrestricted g-tensor. Likewise, a prinicipal-axes system of the A-tensor
Electron Paramagnetic Resonance 369

where bN is the nuclear magneton and r3 is the expectation


value of r3 calculated for the wavefunction of interest. The
factor P depends, thus, on the radial wavefunction for the
metal ion. It characterizes the anisotropy of the spin density
around the magnetic nucleus. In simple calculations where the
radial wavefunctions are not used directly, tabulated values of
P for free ions are used.22 The dimensionless constant k is the
Fermi-contact parameter AFermi defined in eqn [13]. In simple
A tensor components, estimates, the value of k can be determined from experimental
g tensor components
isotropic HFCC by substracting the relativistic contributions, as
Figure 8 The structure of the vanadium salicylaldmininato complex shown on p. 382 in the work of Mabbs and Collison.22
and the orientations of the g-tensor, as well as the hyperfine coupling When the g-tensor of a system is known from experiments
tensor components. Atom labeling: orange - V, red - O, blue - N, grey - C, (or from theory), a rough estimate of SO contributions to
white - H. The data used for the figure have been published by HFCCs may be obtained. For example, for a d1 configuration
Munzarova and Kaupp.24 in a trigonally distorted octahedral field (dz2 being the SOMO),
we may use eqns 9.2049.209 in the work of Mabbs and
can be determined. Interestingly, the A-tensor and g-tensor are Collison22 to get
not necessarily coaxial (if not enforced by symmetry), and the 
actual deviation of the principal-axes system depends on the 4 1
Ak AFC P d2  Dg? [24]
molecule of interest. An example of the relative g-tensor and 7 7
A-tensor orientation is shown in Figure 8. 
2 15
A? AFC P  d2 Dg? [25]
7 14

where d is the dz2 orbital coefficient in the SOMO, and


9.13.4 Hyperfine Coupling from Quantum Chemistry:
Dg? ge  g?. Now, setting (2/7)d2P Adip,22 we can express
Relativistic Contributions
the components of the hyperfine tensor with the Fermi-contact
term substracted:
In the previous section, we have introduced the concept of
relativistic contributions, especially that of the SO contri- 
Dg?
bution, to the g-tensor. Although our first treatment of the Ak Ak  AFC Adip 2  2
2d
hyperfine coupling in Section 9.13.2 was a nonrelativistic 
15Dg?
one, relativistic effects (and especially the SO coupling) do A? A?  AFC Adip 1 [26]
influence the isotropic and dipolar hyperfine coupling. In 4d2
 
particular, SO effects may manifest themselves in a second- Since A?  AdipAdip,2 APC and APC 1=3 Ak 2 A? ,
order pseudocontact contribution to Aiso (APC) and in a we get
second-order contribution to Adip (Adip,2).31 The isotropic
7 Dg? Adip 17 Dg? Adip
HFCC can then be written as APC Adip, 2  [27]
3 d2 12 d2
Aiso AFermi Apseudocontact [19] So, using the nonrelativistic results for Adip together with
and the theoretical (or experimental) value for Dg?, rough (semi-
empirical) estimates of the pseudocontact (APC) and the
Tkl Tkl, nonrelat: Tkl, 2 [20] second-order dipolar (Adip,2) contributions can be made.
Important in eqn [26] is the relationship between the Dg?
In a simplified perturbation-theory approach, the compo-
value and the relativistic contributions to hyperfine parame-
nents of the A-tensor can be calculated as22
ters. In the cases where it is known from experiments that the
 
Aij P kdij  3clij  2xn, l Lij 3cxn, l Lij [21] deviations of the g-tensor from the free-electron g-value are
negligible, it can also be expected that nonrelativistic treatment
where c 2/[(2l  1)(2l 3)] and is 2/21 for a d electron; of the hyperfine parameters is sufficient.
lij 1=2hf0 jli lj lj li jf0 i  1=3 ll 1dij ; dij 1 for i j but is In rigorous quantum-chemical calculations of relativistic
zero otherwise; Lij has been defined in eqn [16], and contributions to the hyperfine coupling, one can similarly to
g-tensor calculations employ the one-component methods, the
i X X hf0 j^lr jfm ihfm j^lj^lt ^lt ^lj jf0 i
Lij  Eitr [22] two-component methods, and the four-component methods.
2 t, r m
Em  E0
With the one-component methods, the influence of relativity
P on the hyperfine coupling is included along the lines of pertur-
Within the summation t,rEitr, only those terms for which
i, t, r are combinations of x, y, z contribute. |E| 1, but E bation theory. The equations actually employed are formally
changes sign each time x, y, or z have to be changed to produce very close to eqns [21], [16], and [22], and can be found
the sequence xyz, for example, Exyz 1 but Exzy  1. Combina- elsewhere.31 Instead of employing the tabulated free-ion values
tions such as itr xxy give Exzy 0. The parameter P is given by for P, true expectation values of the so-called dipolar operator are
the equation: computed for the real system of interest.31 Similarly, the Fermi-
contact contribution k is evaluated from the wavefunction along
P 2:0023gN bN be hr3 i [23] the lines of expression [13].
370 Electron Paramagnetic Resonance

With the two-component methods, the SO operator is established hierarchy of methods with increasing accuracy of
included in the molecular Hamiltonian and, thus, the SO electronic structure description, the performance of the individ-
contributions to the hyperfine structure result naturally from ual density functionals must be validated with respect to the
the wavefunction, without the need to introduce them pertur- property of interest and the type of system under study.
batively. Finally, four-component methods can be employed The first parameter entering any EPR parameter calculation
for the relativistic calculations of HFCCs as well. is the molecular geometry. It should be stressed that EPR
parameters turn out to be very sensitive to bond length and
angles, and geometry employed thus ultimately controls the
behavior of density functionals for HFCC calculations.44 Thus,
9.13.5 ZFS from Quantum Chemistry prior to any production EPR calculations, the molecular geom-
etry should be carefully validated against the available data
To the first order in perturbation theory, the ZFS arises from and, if necessary, against the EPR parameters themselves, as
the direct electronelectron magnetic dipole spinspin cou- has been recently demonstrated in the context of nuclear mag-
pling (SSC) between unpaired electrons. Additional second- netic resonance (NMR).45 The theory of NMR parameter cal-
order contributions arise from SOC of electronically excited culations is reviewed in Chapter 9.14 by Truflandier.
states with the ground state.10 The SSC contribution is most The simplest groups of radicals from the view of the hyper-
frequently dominating the ZFS of organic molecules (due to fine coupling calculation are the hydrocarbon radicals. With a
their generally small SOC constants), while the SOC contribu- few exceptions, all hyperfine couplings are reproduced to
tion usually dominates in the case of transition-metal com- within 10% of experiments using the exchangecorrelation
plexes. The SOC contribution can be physically interpreted functionals B3LYP and PBE0, along with the basis set of EPR-
as has been done by Neese in his review of the ZFS theory10: III quality.46 The EPR-III basis is a triple-x basis including
diffuse functions, double d-polarizations, and a single set of
The spinorbit coupling introduces some nonzero angular momen-
tum into the orbitally nondegenerate electronic ground state wave-
f-polarization functions. The s-part is improved to better
function. The associated orbital motion can be regarded as a current, describe the nuclear region: (6,2)/[4,2] for H and (11,7,2,1)/
which according to the laws of electromagnetism gives rise to a [7,4,2,1] for B to F.47 Reproducing experimental hyperfine
magnetic dipole moment perpendicular to the current. The total couplings for main-group compounds involving N, O, and
net magnetic dipole moment of the current distributions then inter-
especially F is more difficult, possibly due to the problem
acts with the total spin angular momentum. The interaction energy
then depends on the relative orientation of the two magnetic dipole of current exchangecorrelation functionals to describe the
moments. A zero observable effect arises if the orbital motion is spin-density distribution on atoms bearing lone pairs.48 For
isotropic, since in this case the orientation of the spin angular example, for the radical H2O, the spin density at the oxygen
momentum is energetically equivalent in all directions. Conse- nucleus is underestimated by 20% when using the B3LYP/
quently, it is the anisotropic orbital motion that gives rise to the
observable SOC contribution to the ZFS.
EPR-III method. At the same time, based on an extensive
examination of 75 main-group organic and inorganic radical
Any quantum-chemical calculation of ZFS, thus, has to deal hyperfine couplings, the B3LYP/EPR-III approach seems to
with the dipole spinspin interaction, as well as with the SOC offer the most accurate theoretical predictions of HFCCs out
contribution. This is challenging, since several spin states must of all methods and basis sets tested.49 A particular challenge is
be included in the calculation, and the corresponding integrals represented by HFCC calculations for atoms in the case of
are rather complicated. The corresponding mathematical for- phosphorus, none of the standard density functionals repro-
malism is rather complicated and can be found elsewhere.10 duces even the correct sign of the hyperfine coupling.50
Most of the quantum chemistry calculations of ZFS reported The most prominent group of EPR active species from the
so far have been implemented on the one-component level, inorganic chemists point of view is the transition-metal com-
although two two-component41,42 and one four-component42 plexes. As has been shown in a critical validation study of DFT
implementations have been reported as well. approaches,17 the ability of current exchangecorrelation func-
tionals to compute accurately transition-metal HFCCs strongly
depends on the type of the SOMO(s). The easiest systems to
describe theoretically are those with the SOMO being of mainly
9.13.6 DFT Calculations of the Hyperfine Coupling s-type and, thus, bringing large direct contribution to the spin
Tensors density at the nucleus. Such an example is provided by the ScO
molecule discussed in Section 9.13.2, and an isoelectronic sys-
We are now at the point of reviewing the methodology of EPR tem TiN. Eight density functionals have been explored: three
parameter calculations. A general introduction to computational generalized-gradient approximation (GGA) functionals BLYP,
methods for molecules is given in Chapter 9.01 by Shaik et al. BP86, and BPW91; two Beckes three-parameter hybrid
Any meaningful calculation of the hyperfine coupling tensors functionals including ca. 20% HartreeFock (HF) exchange,
requires a proper description of the electron-correlation effects. namely, B3LYP and B3PW91; and three hybrid functionals
To achieve this in traditional post-HartreeFock ab initio calcu- including as much as 50% HF exchange: BHLYP, BHP86, and
lations is far from being trivial, and the existing approaches are BHPW91.43 Figure 9 displays, for these two systems, the depen-
hardly applicable to larger compounds, especially those involv- dence of the spin density at the metal nucleus on the particular
ing transition metals. An alternative is provided by the DFT, exchangecorrelation functional. Although it is evident that the
which includes electron correlation approximately, at moderate functionals BP86, BPW91, B3PW91, and BHLYP are more suit-
computational cost.43 However, since within the DFT there is no able than the other functionals within the set tested, it is
Electron Paramagnetic Resonance 371

TiN calc.

2.25 TiN exp.

2.00 ScO calc.

N/2S (in a.u.)


ScO exp.
1.75

1.50

VN calc.
1.25
VN exp.
1.00 TiO exp.
TiO calc.
0.75
BLYP BPW91 B3PW9 BHP86
BP86 B3LYP BHLYP BHPW91
Functional
Figure 9 Spin density rab
N
at the metal nuclei, normalized to the number of unpaired electrons. The data used for the figure have been published
by Munzarova and Kaupp.17

important to realize that all computed values lie within 5% of functionals (BLYP, BP86, BPW91) reproduce only ca. 50% of
the very precise, gas-phase experimental value. the experimental value. At the same time, the spin contamina-
The molecules TiO and VN contain also, in addition to a 3ds- tion is negligible, due to a modest extent of the valence-shell
type SOMO, one 3dd-type SOMO. While for TiO the functional spin polarization.
dependence of the HFCCs is trend-wise similar and magnitude- Finally, let us concentrate on cases where both the direct and
wise smaller than for ScO and TiN, the situation is different for the spin-polarization contributions are sizable. Figure 11 shows
VN. Clearly, the VN results are deteriorated when functionals the functional behavior for the trigonally planar isoelectronic
with 50% of HF exchange are employed. The reason for this is complexes TiF3 and MnO3. The SOMO is a mixture of metal 3dz2
due to a phenomenon called the spin contamination. In order to orbitals perpendicular to the molecular plane, of metal 4s
describe the spin polarization within DFT, the unrestricted orbitals, and of ligand orbitals interacting in an antibonding
approach must be employed. If a restricted approach was used, fashion (cf. Figure 4). The relative contributions to the SOMO
then the wavefunction would be an eigenfunction of the spin are similar for both complexes (Mulliken population analysis,
operator S^ : For the unrestricted approach, the wavefunction
2
using the BLYP functional, gives a 4s/3dz2 population ratio of
is no longer an eigenfunction of the spin operator S^ . Still, the
2
0.18/0.76 for TiF3 and of 0.13/0.67 for MnO3).17 For both
expectation value of the spin operator S^ can be computed. This
2
complexes, the best agreement with experiments is obtained
should be close to S(S 1)2, that is, to 1/2  (1/2 1)2 for a with the B3LYP and B3PW91 functionals. The spin densities
doublet, to 1  (1 1)2 for a triplet, etc. If the deviation of S^
2
with the pure GGA functionals (BLYP, BP86, BPW91) are too
from S(S 1) is substantial, then the wavefunction is said to
2
large, due to insufficient spin polarization. The spin densities with
be significantly spin-contaminated, and such description of an the BHLYP and the BHPW91 functionals are too small for both
electronic state should be viewed with suspicion. cases, but much more so for MnO3 than for TiF3. While for TiF3
The density functionals employing larger percentage of the the spin state is described correctly with any of the functionals
(S^ 0:752  0:753 compared to nominal S^ 0:750), for
2 2
HF exchange can (but do not have to) cause a considerable spin
contamination because the unrestricted HartreeFock method MnO3, the state is heavily spin-contaminated for the BHLYP,
BHP86, and BHPW91 functionals S^ 1:994  2:054. The
2
itself tends to cause a spin contamination.5 Whether or not the
wavefunction will be significantly spin-contaminated turns out strong spin contamination in this case (as well as in other cases)
to depend on the particular bonding situation, which is correlates with the strong spin polarization of the valence shell
described in more detail below. and, in turn, with a large overlap between the SOMO and a certain
After considering the case with dominant direct SOMO lower-lying, doubly occupied MO (cf. Figure 4(b)). Thus, in
contribution to HFCCs, let us concentrate on the cases where the case of MnO3, the functionals with 50% HF exchange so
the direct SOMO contribution is zero and spin polarization successful for [Cr(CO)4] and [Mn(CN)4]2complexes are
determines the hyperfine coupling. Figure 10 illustrates the clearly unsuitable for the HFCCs description.
density functional behavior for the isoelectronic complexes Apart from the critical validation study of 21 3d metal
[Cr(CO)4] and [Mn(CN)4]2. Obviously, the best results are complexes discussed above,17 two further systematic DFT
obtained for the functionals containing 50% of HF exchange, studies on transition-metal systems exist. Micera and Garribba
which best describe the spin polarization, while the pure GGA studied 22 representative VIVO complexes with several density
372 Electron Paramagnetic Resonance

0.08 [Mn(CN)4]2 calc.

0.10
[Cr(CO)4]+ calc.
N-/2S (in a.u.)
0.12

0.14

0.16 [Cr(CO)4]+ exp.

0.18 [Mn(CN)4]2 exp.

BLYP BPW91 B3PW91 BHP86


BP86 B3LYP BHLYP BHPW91
Functional
Figure 10 Spin density rabN
at the metal nuclei, normalized to the number of unpaired electrons, and the five SOMOs. Ligand contributions are omitted
for simplicity. The data used for the figure have been published by Munzarova and Kaupp.17

2.00
MnO3 calc.
1.80

1.60
MnO3 exp.
rN-/2S (in a.u.)

1.40

1.20

TiF3 calc.
1.00

0.80 TiF3 exp.

0.60

0.40
BLYP BP86 BPW91 B3LYP B3PW91 BHLYP BHP86 BHPW91
Functional
Figure 11 Spin density rab
N
at the metal nuclei, normalized to the number of unpaired electrons. The data used for the figure have been published by
Munzarova and Kaupp.17

functionals and found excellent agreement between experi- polarization (DZP) bases (e.g., the 6-31G* basis frequently
ments and the half-and-half hybrid functionals containing employed for geometry optimizations) are not sufficiently
50% HF exchange.51 Kossmann et al. studied a series of small accurate to generate satisfactory HFCCs.46 However, they can
radicals and transition-metal complexes employing also, give reliable results if they are uncontracted in the outer core
besides the established functionals, the TPSS meta-GGA func- inner valence region. An example is the 5s2p1d basis set (3s1p
tional (together with its hybrid version, TPSSh) and the for hydrogen) of Barone called EPR-II.53 The conventional
B2PLYP double-hybrid functional.52 The results reveal that triple-zeta polarization (TZP) basis (e.g., the 6-311G* basis)
TPSS is superior to BP86; the hybrid variant TPSSh is at least gives reasonable but slightly too large isotropic HFCCs. Of the
as accurate as or better than the B3LYP functional, and the partially uncontracted TZP basis sets, the 7s6p2d (4s2p for
B2PLYP functional also leads to accurate predictions and is a hydrogen) set known as individual gauge for localized
clear improvement for the difficult metal nucleus HFCCs. orbitals-III (IGLO-III) is considered to be highly suitable for
In terms of the basis set, for the main-group systems, it molecular HFCC calculations.54 The results of IGLO-III quality
should be first stated that the conventional double-zeta are also obtained using the van Duijneveldt series of basis
Electron Paramagnetic Resonance 373

sets.55 Finally, the 7s4p2d basis (6s2p for hydrogen), known as of the size of tenths of megahertz can be obtained. For
EPR-III, has been purposely tailored by Barone for reliable example, a pseudocontact contribution to isotropic HFCC of
magnetic properties calculations.53 A set of 75 main-group MoV complexes is 1418 MHz, depending on the density
radicals has been systematically studied by Hermosilla et al. functional.56 Figures 12 and 13 illustrate, for the parallel and
using several DFT methods and basis sets.49 It was concluded perpendicular components of the hyperfine tensor, the impor-
that DFT predictions of HFCCs are reliable for B3LYP/TZVP tance of including the second-order relativistic terms for Cu
and B3LYP/EPR-III combinations. complexes, which are in the order of a hundred megahertz. Still
Basis set studies for transition-metal complexes are much larger contributions are obtained for mercury-containing com-
less abundant. For several 3d-metal systems, a large uncon- pounds: 190 MHz out of a total 7070 MHz (i.e., 3%) for Hg
tracted 21s15p10d3f basis has been compared to a medium- in HgH, and as much as 145 MHz compared to the nonrel-
sized basis in a (15s11p6d)/[9s7p4d] contraction.17 Due to ativistic value of 249 MHz for F in HgF.57 Finally, in NpF6, the
systematic error compensation, the 9s7p4d basis simulates PSO/SO term is equal to as much as 1631 MHz out of
the 21s15p10d3f basis quite well and has been employed in the total 2111 MHz and dominates, thus, by far, the hyper-
a number of application studies. Another systematic basis set fine coupling.59
study has been performed for 4d-metal molybdenum com- Apart from the PSO/SO terms, scalar relativistic contribu-
plexes, where it turns out that a 12s6p5d basis is a good tions can be important too: for main-group systems and for
compromise between cost and accuracy.56 It is self-evident light nuclei in the neighborhood of heavy nuclei, these typi-
that, for meaningful HFCC calculations, all electron basis sets cally represent, at most, a few megahertz.60 For transition-
have to be employed and the use of the pseudopotentials metal systems, the scalar relativistic contributions typically
must be avoided, otherwise, the important coreshell spin- correspond to 1520% of isotropic hyperfine coupling, as has
polarization process cannot be described. been shown in a careful study of Mo complexes by Fritscher
So far, we have discussed the nonrelativistic DFT values of et al.56 Finally, extreme values of scalar relativistic contribu-
HFCCs and compared these to experiments. It is now natural to tions have been reported for Cd (hundreds of megahertz) and
ask what is the expected size of the relativistic contributions to Hg (thousands of megahertz) compounds.61
the hyperfine coupling, that is, in which cases is it important Currently, the most widely employed A-tensor implemen-
to take care of the relativistic effects and where can these be tation is the one within the Gaussian package, going from the
omitted. An illustrative comparison is given in Table 1 in the current Gaussian09 version62 back to Gaussian94. The Gauss-
work of Autschbach et al.,57 where it is shown that, within ian implementation offers a variety of density functionals, but
simple organic and inorganic main-group systems, the paramag- it does not include relativistic effects on hyperfine couplings.
netic spinorbit/spinorbit (PSO/SO) cross-term38 is always From the relativistic implementations, of very frequent use is
smaller than 1 MHz in the case of the C, H, and O atoms. For the one within the Amsterdam Density Functional (ADF)
Si, it can reach 47 MHz and approximately 1020% of the total program,63 where the hyperfine tensors have been recently
hyperfine coupling (for SiOH and SiSH, respectively). implemented within the two-component method.57 Another
For transition-metal complexes, likewise, the PSO/SO term relativistic implementation is within the MAG-ReSpect code,
can be of the order of a few megahertz. For example, for Ti in including one-component, two-component,64 and four-
TiF3, the PSO/SO term is 2.1 MHz out of a total 233.7 MHz component65 methods. The relativistic effects on HFCCs are
of isotropic hyperfine coupling.31 However, for other transition- also included in the ORCA software,66 developed and imple-
metal systems (those with a significantly deviating g-tensor mented by Neese.67 Very recently, a new module for DFT
from the free-electron g-value), SO relativistic contributions calculations of hyperfine couplings has been implemented in

450 Ideal agreement


[Cu(dtc)2]
500
[Cu(iz)4]2+ [Cu(mnt)2]2
[Cu(KTS)]
550
[Cu(NH3)4]2+ [Cu(sac)2]
AII (calc.) in MHz

600 [Cu(gly)2]

[Cu(acac)2]
650 [Cu(en)2]2+

700

750
Second-order results (+ spin-orbit)
800
Nonrelativistic first-order results
850
620 600 580 560 540 520 500 480 460
AII(exp.) in MHz

Figure 12 The importance of second-order SO corrections to hyperfine coupling tensors. Parallel component, functional B3PW91. Atomic mean field
(AMFI) approximation, 9s7p4d Cu basis, IGLO-II basis for ligands. The data used for the figure have been published by Remenyi et al.58
374 Electron Paramagnetic Resonance

20

40 [Cu(sac)2]

60 [Cu(NH3)4]2+ [Cu(gly)2]

A (calc.) in MHz
80
[Cu(mnt)2]2 [Cu(KTS)] [Cu(acac)2]
100
[Cu(en)2]2+
120

140
[Cu(dtc)2]
160 Second-order results (+ spin-orbit)
180 Nonrelativistic first-order results
200
120 100 80 60 40
A (exp.) in MHz

Figure 13 The importance of second-order SO corrections to hyperfine coupling tensors. Perpendicular component, functional B3PW91. AMFI
approximation, 9s7p4d Cu basis, IGLO-II basis for ligands. Data used for the figure have been published by Remenyi et al.58

the open-source NWChem quantum chemistry package.59 This results for the largest CCSD(T)/15s10p6d2f calculations for the
implementation includes both scalar relativistic and spinorbit isotropic metal-coupling constants have been found to be only
effects, and allows a chemically intuitive analysis in terms of ca. 5% below the experimental value, indicating a slight over-
localized MO contributions. Finally, let us note that DFT cal- estimation of the spin polarization. The use of a smaller 9s7p4d
culations of HFCCs have been implemented also for solid-state basis set resulted in a further reduction in isotropic HFCCs.
systems under periodic boundary conditions within the BAND However, the results should still be considered as being very
module of the ADF program.68 successful considering, for example, the only 6% underestima-
tion of metal isotropic coupling for MnO3, a case which is very
difficult for density functional approaches (see above).
9.13.7 Ab initio Post-HartreeFock Calculations Still higher accuracy has been achieved with CCSD(T) cal-
of HFCCs culations of HFCCs for small main-group radicals H2CN,
H2CP, NH2, and PH2.70 With a few exceptions, the anisotropic
Nowadays, an overwhelming majority of calculations of HFCCs hyperfine couplings deviate from experiments in the order of
is being done using the DFT. The reason for this is that current 35%. Somewhat surprisingly, this is a poorer accuracy than
functionals provide astonishingly good isotropic HFCCs for a that obtained for the isotropic hyperfine couplings, namely, as
large variety of systems, while approaches based on the wave- little as 12% of experiments.
function, such as multireference configuration interaction Whereas the CCSD method is generally successful for com-
(MRCI, see pages 576577 in the work of Levine5) or coupled puting HFCCs, the configuration interaction singlesdoubles
cluster (CC) approaches, show a slow convergence with respect (CISD) method fails in nearly all cases.69 The reason for this is
to the level of sophistication.69 Nevertheless, there are, in gen- that higher than double excitations, even though not directly
eral, three reasons for why ab initio post-HartreeFock contributing to isotropic HFCCs, are important in that they
approaches are important for hyperfine couplings. First, in influence the coefficients of the single excitations in the expan-
many cases (encompassing especially the transition-metal sys- sion. However, including higher than double excitations is com-
tems), the computed HFCCs depend strongly on the functional putationally demanding. This problem has been elegantly solved
employed, and reference data are needed in order to judge the by Engels within the MRD-CI/BK approach, which accounts
suitability of the given density functional for the system of for the indirect influence of the higher excitations neglected in
interest. Second, complex bonding situations exist for which the wavefunction.71 Highly accurate HFCCs for main-group and
all the current density functionals largely fail. Third, even in transition-metal systems have also been obtained by the qua-
the cases where DFT is successful in computing the HFCCs, dratic configuration interaction theory with single and double
this may partially result from error cancellations, which are excitations.72 Excellent results have also been obtained for the
good to analyze and understand for the sake of developing metal dipolar HFCC of a case copper complex by the recently
better density functionals for the difficult cases. developed spectroscopy-oriented configuration interaction
Successful ab initio post-HartreeFock calculations of (SORCI) method.73 Accurate prediction of the metal isotropic
HFCCs are based either on the multireference configuration HFCC is challenging, but fairly accurate values can be obtained
interaction (MR-CI) or on the CC methods. A validation study when appropriate care is used in the construction of the one-
of the CC approaches has been done for HFCCs of eight electron and many-electron bases. In this case, one obtains the
transition-metal complexes by Munzarova and Kaupp.17 The necessary core-level spin polarization, but without any of the
Electron Paramagnetic Resonance 375

spin contamination which plagues spin-unrestricted HF or DFT An illuminating comparison of the one-component, two-
treatments. For this reason, the SORCI method is superior to the component, and four-component methods for a set of 3d1, 4d1,
DFT method for metal isotropic HFCCs.73 and 5d1 transition-metal complexes using identical functionals
To the best of our knowledge, the available ab initio and basis sets has been done by Hrobarik et al.76 The advantage
A-tensor implementations are all established within the non- of the multicomponent relativistic approaches is the full inclu-
relativistic framework. The CCSD spin density distributions sion of higher-order SOC to all orders. For all complexes stud-
necessary for HFCC calculations can be obtained from Gauss- ied by Hrobarik et al.,76 sizable higher-order SOC effects
ian 03 or Gaussian 09.62 A special program directed at CC beyond the leading order have been found, even for 3d com-
approaches is the CFOUR package by Stanton, Gauss et al.,74 plexes. In particular, for the 4d and 5d complexes, second-order
which is a follow-up of the older ACES2 package. The SORCI SOC contributions to the g-tensor tend to be of the same order
method has been implemented within the ORCA package.66 of magnitude as the first-order terms. Thus, the one-component
Much work has been done recently in the field of solvent calculations with leading-order perturbation theory give dra-
effects on the hyperfine coupling. Their treatment is beyond matic errors for such systems, as is shown in Figure 14. It turns
the scope of the current work; however, an excellent account of out that, at least for most of the complexes studied, the higher-
these can be found in the work of Ciofini.75 order SO effects are significantly larger than the dependence of
the results on the exchangecorrelation functional.
From what has been just said, it is clear that the validation
9.13.8 DFT Calculations of g-Tensors and selection of the best functionals for g-tensor calculations
depend on the treatment (or omission) of the higher-order SO
A theoretician-oriented review on the DFT approaches for contributions. While for calculations including higher-order
g-tensor calculations has been published in 2004 by Patchovskii SO contributions g-tensors are reproduced best by hybrid den-
and Schreckenbach.30 Here, we try to give a practically oriented sity functionals with about 3040% exact-exchange admixture
guide to density functional g-tensor calculations, focusing for MoV systems,77 the ideal amount of HF exchange for the
especially on the literature published after 2004. As explained same type of systems is only 1020% if higher-order SO con-
above, the electronic g-tensor is dominated by the SOC and, tributions are omitted, while a larger amount of HF exchange
thus, should be viewed as a fundamentally relativistic property. deteriorates the results.44 However, for different bonding situ-
Computational methods can be divided between those that ations, appreciable exact-exchange admixture may turn out
treat SOC by perturbation theory (one-component methods) optimal, even for calculations omitting higher-order SO effects,
and those that include SOC already in the zeroth-order wave- as has been shown for the case of an eight-coordinated vana-
function (two- and four-component methods). dium (IV) complex.78 The need to use system-dependent

M
A comparison for d1 transition metal complexes X X

X X

100 [MEX4]q
1-comp BP86
1-comp BP86
300 50 2-comp BP86
2-comp BP86 4-comp BP86
4-comp BP86
200 0

100 50
g calc. [ppt]
g|| calc. [ppt]

100
0
150
100
200
200 250
300 300

400 350

400 300 200 100 0 100 200 350 300 250 200 150 100 50 0 50
g exp. [ppt]
g|| exp. [ppt]

Figure 14 Comparison of computed g-shift tensor components (BP86 results in ppt) by one-, two-, and four-component methods with experiments
for the [MEX4]q series. The data are taken from the work of Hrobarik et al.76
376 Electron Paramagnetic Resonance

amounts of HF exchange is unsatisfactory from the theory second-order multireference perturbation theory (MRPT2),
point of view. An alternative has been suggested by means of the MRCI,86 the multiconfigurational SCF (MCSCF), the
the so-called local hybrid functionals, which incorporate difference-dedicated configuration interaction (DDCI),87 and
position-dependent but system-independent amounts of HF the CC theory.5 While results in agreement with the experi-
exchange included in the exchangecorrelation functional. So mental data are reported for the MCSCF method,88 its relative
far, only little to moderate improvement has been found for performance to the other ab initio methods cannot be judged
thermochemistry-optimized local hybrids compared to global due to the absence of comparative studies. Out of the available
hybrids such as B3LYP. Closer analyses point to possible areas comparisons, the best results are provided by the MRCISD Q
in which the fundamentally more flexible local hybrids may be method,89 the DDCI3 Q method,89 and the CC method.90
improved for the property at hand.79 Slightly inferior are the SORCI method and the multireference
Regarding basis-set dependence of the g-tensors within DFT, second-order perturbation theory (MRMP2).89
it has been shown that medium-sized double-zeta valence- A special case of the MRMP2 method is the complete active
polarized (DZVP) basis sets can be sufficient if they are specif- space perturbation theory to second-order (CASPT2), see page
ically tailored to the system of interest.44 However, the majority 585 in the work of Levine.5 The CASPT2 method is attractive
of studies employs fully uncontracted triple-z quality Slater80 or for applications with large transition-metal complexes, since it
Gaussian-type81 basis sets. For g-tensor calculation, the use of is computationally less demanding than the configuration
effective core potentials can be of useful accuracy at very limited interaction and CC methods. It is, thus, the most important
computational cost.56 ab initio competitor of DFT methods. The results obtained for
Unlike for the HFCC calculations, with g-tensor calculations, a series of d1 MOX4ncomplexes (M V, Cr, Mo, Tc, W, Re;
a fundamentally new practical problem arises due to the depen- X F, Cl, Br) indicate that the CASPT2 approach is superior to
dence of magnetic operators on the choice of the origin of the the results from previous DFT calculations,28 as is the MRCI
coordinate system, which is known as the gauge-origin approach.86 However, for some d9 copper complexes, the com-
problem.82 Common approaches to mitigation of the gauge plete active space self-consistent field (CASSCF) wavefunction
dependence are the gauge-including atomic orbitals (GIAO) provides a too ionic description of the CudL bonds, which
and the IGLO methods. Both of these approaches give very leads to the overestimation of the angular momentum and
similar results for the g-tensors.30 SO matrix elements. This, in connection with the accurate
Coming to implementations of electronic g-tensors within CASPT2 excitation energies, leads to an overestimation of
DFT, starting with the one-component approaches, let us first the Dg values. Possible solutions for the inadequacy of the
mention the ORCA code developed by Neese.66 Due to the CASSCF wavefunction are currently under investigation.28
user-friendly style, ORCA is considered to be a helpful tool not Coming to implementations of ab initio g-tensor calcula-
only for computational chemists, but also for chemists, phys- tions, the CC methods have been implemented within the
icists, and biologists that are interested in developing the full CFOUR package.74 The CASSCF/CASPT2 and the CCSDT
information content of their experimental data with the help of methods have been implemented in the MOLCAS package.28,91
calculations. Another one-component implementation is Within the ORCA package,66 the following ab initio methods
within the Gaussian09 package,62 where, for open-shell spe- have been implemented and evaluated for g-tensors: RO-CIS,
cies, the NMR keyword provides both the NMR chemical shift MRMP2, SORCI, DDCI3, and MRCISD.89 The Gaussian62 imple-
tensor and the EPR g-tensor. mentation of the g-tensors supports, besides DFT, only HF and
Among the two-component methods, a widely used pro- MP2 methods, which cannot be recommended for accurate
gram is the ADF package, including the program BAND for calculations.
periodic structures.63 This implementation uses Slater-type Considerable work has been recently done in the field of
orbital basis sets, employs both nonhybrid and hybrid func- solvent effects on the g-tensors. Their treatment is beyond the
tionals, and is capable of including the spin polarization via scope of the current work; however, an excellent account of
the spin-unrestricted approach. Both two-component and one- these can be found in the work of Ciofini.75
component calculations can be done. Another two-component
implementation with the inclusion of spin polarization, enabling
one-component calculations as well, is the MAG-ReSpect code 9.13.10 DFT Calculations of ZFS
developed by Malkin and coworkers.83 Within the latter, also, the
local hybrid functionals have been implemented.79 Very recently, As in the case of the g-tensor, it is equally important for
the first four-component DFT implementation of EPR g-tensors ZFS calculations to adopt not only the most appropriate non-
appeared within the ReSpect code,84 which enables also both relativistic ground state electron density, but also to have a
two-component and one-component calculations, with the proper account of the relativistic effects. Indeed, in the case of
inclusion of spin polarization.85 transition-metal systems, the SOC contribution to the ZFS
usually dominates over the SSC one10 and must, thus, be
correctly reproduced. Very recently, four-component and two-
9.13.9 Ab initio Post-HartreeFock Calculations component MRCI and CC relativistic methods have been
of g-tensors compared to one-component CASPT2 and one-component
DDCI methods.42 For four low-lying states of chalcogen
Ab initio calculations of g-tensors are less abundant in the diatomics, the four-component and two-component methods
literature than the DFT calculations. In recent years, schemes provide excellent agreement with experiments, while the
have been developed for the calculation of g-tensors using the one-component methods have an accuracy of only about
Electron Paramagnetic Resonance 377

80%. Another two-component study has been reported for a experimental slope of 0.95 was found for B3LYP and the slope
series of density functional approaches, where, however, the of 0.85 was found for BP86.99 A possible reason for the supe-
ZFS of chalcogen diatomics has been found to be systemati- rior behavior of the hybrid functionals in these cases is the
cally underestimated by a factor of ca. 2.41 better account of the important spin polarization. However,
Most of the current ZFS calculations are performed on the the hybrid and nonhybrid functionals can, in some cases,
one-component level though. In the DFT framework, perturba- perform very similarly, as has been observed for Mn4 and
tion theoretical treatment of the SOC term has been suggested by Fe3 ions in the layered LiAlO2 oxide,103 or the nonhybrid
Pederson and Khanna (PK),92 Reviakine et al.,41 Takeda et al.,93 functionals can even prove to be superior to the hybrid func-
Aquino and Rodriguez,94 as well as in Neese95 and Schoneboom tionals, as for the hexaqua-chromium(II) complex, where the
et al.96 While Pederson and Khanna have reported results of BP86 functional (with the CP approach) reproduced 87% of
apparent high accuracy on large spin-coupled single-molecule the experimental value and the B3LYP approach reproduced
magnets, Reviakine et al. criticized that a calibration study on only 73% of the experimental value.104 A basis set study for
mononuclear complexes has neither been reported by these various GGA functionals has been performed by Zein et al.,
authors nor by Aquino and Rodriguez. The works by Neese9698 which showed that standard double- (SVP) or triple-z (TZVP)
as well by Reviakine et al.41 showed that the PK method has basis sets are saturated with respect to ZFS results.102
rather large errors and underestimates the D value by a factor The reason why the hybrid functionals perform better than
of 24 upon application to most transition-metal monomers. the pure ones in some cases, while in others they perform worse,
However, it has been found that this does not hold for MnII is similar to in the context of the hyperfine coupling. It is, again,
complexes, where the (small) ZFS is overestimated by the PK the spin-polarization vs. spin-contamination dilemma. For sys-
approach, together with the spinspin term. tems which are more susceptible to spin contamination, the use
The problem of how to best calculate the ZFS tensor has of hybrid functionals leads to largely spin-contaminated wave-
been reconsidered by Neese, who proposed an analytic deriv- function and to the overestimation of the D parameter. For
ative theory of the ZFS, implemented it, and evaluated it systems which are less susceptible to spin contamination and
through a series of benchmark calculations on diatomic mol- spin polarization, the results for D are similar for hybrid
ecules (coupled-perturbed, CP approach).99,100 Both the PK and nonhybrid functionals. This has been nicely analyzed for
method and the CP approach have been analyzed by Schmitt, high-spin nitrenes and carbenes by Misochko et al.105 Finally,
Jost, and van Wullen.101 The authors have shown that the PK for systems less susceptible to spin contamination with pro-
method can be improved by properly taking into account the nounced spin-polarization contribution to the ZFS, the hybrid
quantum nature of spin when extracting the ZFS tensor from functionals prove superior to the nonhybrid ones.99
the magnetic anisotropy. They further showed that a closed- An interesting DFT study of ZFS has been presented recently
shell molecule at a large distance from an open-shell complex by Cirera et al.,106 who focused on the relationships between
will have a spurious contribution to the ZFS tensor calculated the molecular geometry and the size of the parameter D. In
with the CP method, which can be improved if one correctly particular, the distortions from the octahedral to the trigonal
transforms the equations used in wavefunction-based theory to prismatic geometry (the Bailar twist), from the square pyrami-
a sum-over-states type expression before one interprets it as an dal to the trigonal bipyramidal geometry (the Berry pseudor-
energy derivative. van Wullen et al. have shown that, if otation), and the planarization of a tetrahedron have been
improved along these lines, the PK and CP approaches become explored. It has been concluded that the Bailar twist of d5
identical down to the working equations. hexacoordinate complexes with trigonal prismatic geometry
Let us now concentrate on the relation of spin-restricted results in relatively high negative D values; the analysis of the
and spin-unrestricted one-component DFT calculations of ZFS. variation of D along the Berry pseudorotation path for d5
A case study on the Mn(acac)3 complex revealed that spin- pentacoordinate complexes indicates the presence of positive
restricted calculations give larger absolute D values, which are D values for the tetragonal pyramid, whereas the trigonal bipy-
closer to experiments than the spin-unrestricted values.102 So, ramidal structure gives D values close to zero. Finally, the
while the spin-unrestricted approach is mandatory for exact planarization of tetrahedral structures toward square-planar
calculations of the hyperfine couplings, it may be less appro- coordination in d5 tetranuclear complexes yields a maximum
priate for the calculations of the ZFS, probably due to the negative anisotropy in the middle of the interconversion path-
problem of spin contamination. The difference between the way. For the relation between the spin state and stereochemis-
spin-restricted and spin-unrestricted results is especially pro- try, see Chapter 9.17 by Cirera.
nounced for the PBE0 functional containing exact exchange,
where, also, the spin-restricted result for D is the best one (92%
of the experimental value).102 9.13.11 Ab initio Calculations of ZFS
Proceeding with the evaluation of the individual density
functionals, a detailed study of the one-component DFT Although, in some cases, DFT calculations of ZFS appear suc-
approaches has been performed for a series of MnIII complexes cessful, in general, the DFT calculations of ZFS turn out to be
by Duboc et al.100 Among the tested functionals, the best pre- inferior to the wavefunction-based ab initio methods. This has
dictions have been obtained with the B3LYP functional, fol- been shown for the series of MnIII complexes by Duboc et al.
lowed by the nonhybrid BP86 functional, which, in turn, was when comparing several DFT functionals and the ab initio
found to be more successful than the meta-hybrid GGA func- state-averaged CASSCF (SA-CASSCF) method with a minimum
tional TPSSh. A similar hierarchy has been observed for the active space.100 In particular, the TPSSh meta-GGA functional
series of small main-group radicals, where the theoretical vs. provided disappointing results, indicating that this functional
378 Electron Paramagnetic Resonance

has a problem with magnetic response properties. Similar one-component methods for ZFS parameters of group 16 triplet
results have been obtained for a series of NiII complexes by diatomics and for the octet GdH3 molecule have been done by
Kowalewski, who compared several density functionals with Reviakine et al.41 Two-component and four-component calcu-
the CASSCF and the second-order n-electron valence state per- lations of ZFS are possible within the Dirac code116 that enables
turbation theory (NEVPT2) methods.107 Liakos et al. report the a number of both density functional and wavefunction
study of the hexaqua-chromium(II) complex, where the SORCI approaches. An application study using the one-step Dirac and
and the CASSCF methods provided 107% of the small exper- two-step ORCA calculations has been done for a series of chal-
imental value for D.104At the same time, the DFT result (with cogen diatomics by Rota et al., who found a high accuracy for
the CP approach) was only 7387% of experimental result, the two- and four-component methods, while discovering only
depending on the functional.104 The underlying reason for the 80% accuracy for the two-step one-component methods.42
inferiority of DFT methods to the wavefunction-based
methods is that spin-unrestricted single-determinant methods
do not accurately reproduce the two-electron-reduced electron 9.13.12 Conclusion
density required for the evaluation of two-electron spin-
dependent properties.108 The key parameters of the EPR spin Hamiltonian are: for any
Most of the one-component ab initio calculations of ZFS paramagnetic system, the g-tensor (g); for any system involving
are currently being done using a two-step procedure to include, a magnetic nucleus, the hyperfine coupling tensor (A); and for
firstly, dynamical electron correlation effects and, secondly, any system possessing more than one unpaired electron, the
spinorbit effects on the relative energies of the low-lying zero-field splitting tensor (D). While the A-tensor can be, in
electronic states. It is, hence, based on the idea that electron the first approximation, treated at the nonrelativistic level, the
correlation and SO effects are largely decoupled. Two quite g-tensor and the D-tensor are intrinsically relativistic properties
close implementations of this approach are available: within dominated for transition-metal systems by the SOC.
the MOLCAS package109 based on the development of Any meaningful calculation of the hyperfine coupling ten-
Malmquist et al.110 and within the ORCA code.66 Both imple- sors requires a proper description of the electroncorrelation
mentations start with a CASSCF calculation to treat nondynami- effects. Within the state-of-the-art DFT, so far, no functional
cal correlation. This is followed by the introduction of dynamic has been identified that would be universally applicable to all
correlation effects through the evaluation of the single- and transition-metal systems of interest. The hybrid functionals
double-excitation contributions in a second-order perturbative often perform better than the GGA functionals due to the better
manner (CASPT2) in MOLCAS, whereas the NEVPT2 approach description of the spin polarization; the results may, however,
was used in ORCA. The SOC is then taken into account by be deteriorated when significant spin-contamination sets in. As
interaction of the CASSCF states using the CASPT2 or NEVPT2 a compromise, it is, thus, advisable to employ functionals with
relative energies. For the cases where comparison can be made, ca. 20% HF exchange, such as the B3LYP or B3PW91. After
the CASSCF/CASPT2 results from MOLCAS and the CASSCF/ careful calibration on a class of systems of interest, the amount
NEVPT32 results from ORCA appear to be comparable.111 of the HF exchange can be increased or decreased, depending on
The applications of the MOLCAS approach include the 2006 the spin-polarization vs. spin-contamination importance. From
study of ZFS in complexes of Mn, Fe, and Co by De Graaf and the class of more recent functionals, the TPSSh and B2PLYP
Sousa,40 whose results compared favorably with experimental functionals can be recommended. The main advantage of the
data and fully relativistic benchmarks. Maurice et al. studied the density functional methods is their low computational cost,
set of three NiII and one CoII complexes and obtained good enabling to treat relatively large systems, and a conceptually
results especially when an enlarged active space including ligand simple analysis in terms of contributions of the individual
orbitals was employed: three out of four theoretical D values KohnSham orbitals. However, for systems whose size enables
were found within 100105% of experiments.112 Maurice et al. to employ the MR-CI, the CCSD, and the CCSD(T) methods,
further employed the same method to interpret the nonintuitive these are the best candidates for a reliable description of the
ZFS in MnII complexes.113 hyperfine coupling.
The ORCA code, which is capable of using DFT methods for DZP bases (e.g., the 6-31G* basis frequently employed for
ZFS as well, is currently the most often employed package for geometry optimizations) are not sufficiently accurate to gener-
ZFS calculations. Excellent ab initio results (95% of experi- ate satisfactory HFCCs. However, they can give reliable results
ments) have been obtained with ORCA for the very small if uncontracted in the outer coreinner valence region. The
anisotropy parameter D of copper acetate monohydrate,114 7s4p2d basis (6s2p for hydrogen), known as EPR-III, has
and reliable D and E/D values have been obtained for a set of been purposely tailored by Barone for reliable magnetic prop-
Co(II) complexes.115 A surprisingly high quality for the predic- erties calculations. For transition-metal systems, the 9s7p4d
tion of D with the SA-CASSCF method has been demonstrated basis set can be recommended.
for the series of MnIII complexes by Duboc et al.100 Excellent D The available ab initio A-tensor implementations are all
results have been obtained also for the hexaqua-chromium(II/ established within the nonrelativistic framework. When rela-
III) complexes by Liakos et al.104 tivistic effects are to be included, it is advisable to employ one
Apart from the MOLCAS and ORCA codes, other one- of the DFT packages: the ADF program, the MAG-ReSpect code,
component ZFS implementations exist, cf. the Introduction the ORCA software, the NWChem package, or the BAND mod-
of Neese.99 Two-component calculations of ZFS have been ule of the ADF program for solid-state systems.
implemented in the DFT-based ReSpect code.83 The implemen- The situation for the g-tensors is different, since higher-order
tation in ReSpect and comparison of a two-component and SO effects are often significantly larger than the dependence of
Electron Paramagnetic Resonance 379

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