KIT-KALAIGNARKARUNANIDHI INSTITUTE OF TECHNOLOGY

COIMBATORE -641 402

Approved by AICTE, Affiliated to Anna University, Chennai

Accredited with A Grade by NAAC

COURSE PLAN - THEORY

Faculty Name : Mr.C.Ramkumar.

Designation / Dept : Assistant Professor

Course Code and Name : ME6004 UNCONVENTIONAL MACHINING PROCESSES

Year /Semester : III-D section / VI

Programme / Branch : B.E / Mechanical Engineering

1. At the end of the course, the student will be able to:

Knowledge
Course Outcomes
Level
The course aims in identifying the classification of unconventional K2
CO1
machining processes.
To understand the principle, mechanism of metal removal of K2
CO2
various unconventional machining processes.
To study the various process parameters and their effect on the K1
CO3 component machined on various unconventional machining
processes.
CO4 To understand the applications of different processes. K1
CO5 Power circuits and metal remove Rate in ECM K2
CO6 Parameters influencing material remove K3

2. Course Outcome (CO) Assessment:

CO Knowledge Level Internal Test

1 2 3
CO1 K2
CO2 K2
CO3 K1
CO4 K1
CO5 K2
CO6 K3

Cognitive Domain:
K1- Remember; K2- Understand; K3-Apply; K4- Analyse; K5- Evaluate; K6-Create

3. Programme Outcomes
Students graduating from Electronics and communication Engineering should be able to:
 PO1: Engineering knowledge: Apply the knowledge of mathematics, science, engineering
fundamentals, and an engineering specialization to the solution of complex engineering problems.
PO2: Problem analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of mathematics,
natural sciences, and engineering sciences.
PO3: Design/development of solutions: Design solutions for complex engineering problems and
design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety, and the cultural, societal, and environmental
considerations.
PO4: Conduct investigations of complex problems: Use research-based knowledge and research
methods including design of experiments, analysis and interpretation of data, and synthesis of the
information to provide valid conclusions.
PO5: Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern
engineering and IT tools including prediction and modeling to complex engineering activities with an
understanding of the limitations.
PO6: The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the
professional engineering practice.
PO7: Environment and sustainability: Understand the impact of the professional engineering
solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for
sustainable development.
PO8: Ethics: Apply ethical principles and commit to professional ethics and responsibilities and
norms of the engineering practice.
PO9: Individual and team work: Function effectively as an individual, and as a member or leader in
diverse teams, and in multidisciplinary settings.
PO10: Communication: Communicate effectively on complex engineering activities with the
engineering community and with society at large, such as, being able to comprehend and write
effective reports and design documentation, make effective presentations, and give and receive clear
instructions.
PO11: Project management and finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to ones own work, as a member and leader
in a team, to manage projects and in multidisciplinary environments.
PO12: Life-long learning: Recognize the need for, and have the preparation and ability to engage in
independent and life-long learning in the broadest context of technological change.

4. Programme Specific Outcomes

Graduates of a Mechanical Engineering Programme should be able to:

PSO1: Apply the fundamentals of mathematics, physics, chemistry, engineering knowledge and
specialized knowledge in Mechanical Engineering to identify, formulate, design and investigate
complex problems in Mechanical Engineering.
PSO2: Apply appropriate techniques and modern engineering machines and Non-Traditional
Machining tools to solve complex problems in Mechanical Engineering and to develop products to
cater the needs of the Society.

5. CO-PO Mapping Table:

K- PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PS02

Level PO1 PO2 PO3 PO4 PO5
COs (K3) (K2) (K3) K4 K2 (K3) K3 K3, K3,A3
(K3) (K3) (K6) (K3) (K6)
(A3) (A3) (A3) (A3) (A3) (A3) (A3) A3

CO1 K2 2 1 - - - - - - - - - - 2 1

CO2 K2 2 1 - - - - - - - - - - 2 1

CO3 K1 1 2 - - - - - - - - - - 1 2

CO4 K1 1 3 - - - - - - - - - - 1 3

CO5 K2 2 1 - - - - - - - - - - 2 1

CO6 K3 3 2 - - - - - - - - - - 3 2
Weighted
2 1 - - - - - - - - - - 2 1
Average

6. Course Plan

Cumu Text Book/ Focus for

Teaching
Sl.No Topic to be covered lative CO
Reference methodology
hours achievement

UNIT-I INTRODUCTION

1 Unconventional machining CO1

1 T1 PPT
Process Need

2 Unconventional machining CO1

1 T2 & R3 PPT
Process Need

3 classification 1 T1 Black Board CO1

4 classification 1 T1& T2 PPT CO1

5 Brief overview 1 T1 Black Board CO1

 6 Brief overview 1 T2 Black Board CO1

7 Brief overview 1 T1& R2 Black Board CO1

8 Brief overview 1 T2& R2 Black Board CO1

UNIT-2 MECHANICAL ENERGY BASED PROCESSES

9 Abrasive Jet Machining 1 T1& T2 Black Board CO2

10 AJM- Working Principles 1 T2 & R3 PPT CO2

11 AJM- Working Principles 1 T1& R2 Black Board CO2

12 AJM -Equipment used 1 T1 Black Board CO2

13 AJM -Process parameters 1 CO2

MRR- Applications
T1 & R3 Black Board

14 Water Jet Machining 1 T2& R2 Black Board CO2

15 WJM - Working Principles 1 T1& R2 Black Board CO2

16 WJM - Equipment used MRR- 1 CO2

T2 Black Board
Applications

17 Abrasive Water Jet 1 CO2

T1& T2 PPT
Machining

18 AJM- Working Principles 1 T2 Black Board CO2

19 AJM- Process parameters 1 CO2

MRR- Applications
T2& R2 Black Board
Ultrasonic Machining

20 Ultrasonic Machining- 1 CO2

T1& T2 PPT
Working Principles

21 1 CO2
USM- Equipment used T1& T2 PPT

22 USM- Process parameters 1 CO2

T1& T2 PPT

23 USM- MRR- Applications 1 T1& T2 PPT CO2

UNIT-3 ELECTRICAL ENERGY BASED PROCESSES

24 Electric Discharge Machining 1 CO3

T1 PPT
(EDM) working Principle

25 Electric Discharge Machining 1 T2 & R3 PPT CO3

 (EDM) working Principle

26 EquipmentsProcess 1 CO3
T1 Black Board
Parameters

27 EquipmentsProcess 1 CO3
T1& T2 PPT
Parameters

28 Surface Finish and MRR 1 T1 Black Board CO3

29 electrode / Tool Power and 1 CO3

T2 Black Board
control Circuits

30 Tool Wear Dielectric 1 CO3

T1& R2 Black Board
Flushing

31 Tool Wear Dielectric 1 CO3

T2& R2 Black Board
Flushing

32 Wire cut EDM 1 T1 PPT CO3

33 Wire cut EDM 1 T1& T2 PPT CO3

34 Applications 1 T1 Black Board CO3

UNIT-4 CHEMICAL AND ELECTRO CHEMICAL ENERGY BASED PROCESSES

35 Chemical machining and 1 CO4

T1 Black Board
Electro-Chemical machining

36 Etchants-maskant techniques 1 CO4

T1 & R2 Black Board
of applying maskants

37 Etchants-maskant techniques 1 CO4

T2 Black Board
of applying maskants

38 Process Parameters Surface 1 CO4

T2 & R3 PPT
finish MRR

39 MRR-Applications 1 T2 & R2 Black Board CO4

40 Principles of ECM-equipments 1 T1 & R3 Black Board CO4

41 Principles of ECM-equipments 1 T1 PPT CO5

42 Surface Roughness and MRR 1 T1 &T2 Black Board CO5

43 Electrical circuit-Process 1 CO5

T1 PPT
Parameters

44 ECG and ECH - Applications 1 T1 PPT CO5

45 ECG and ECH - Applications 1 T1 PPT CO5

 UNIT-5 THERMAL ENERGY BASED PROCESSES

46 Laser Beam machining and 1 CO6

T2& R3 PPT
drilling (LBM)

47 Laser Beam machining and 1 CO6

drilling (LBM) Principles T2 PPT
Equipment

48 Types - Beam control 1 CO6

T1 Black Board
techniques Applications

49 Plasma Arc machining (PAM) 1 T1& R2 Black Board CO6

50 plasma Arc machining (PAM) 1 CO6

T1 & R3 Black Board
Principles Equipment

51 Types - Beam control 1 CO6

T2 Black Board
techniques Applications

52 Electron Beam Machining 1 CO6

T1& R2 Black Board
(EBM)

53 Electron Beam Machining 1 CO6

(EBM) Principles T2& R3 PPT
Equipment

54 Types - Beam control 1 CO6

techniques Applications and T1& R2 Black Board
Application

7. Text Books/References/ Websites

Text/ref/website Details

T1 1. Vijay. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd.,

New Delhi, 2007

T2 2. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker

Inc., New York (1987).

T3 3. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-
Hill, New Delhi (2007).

T4 4. Mc Geough, Advanced Methods of Machining Chapman and Hall,

London (1998).

T5 5. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, Material and Processes in

 Manufacturing Prentice Hall of India Pvt. Ltd., New Delhi, 8th Edition, 2001.

8. Content beyond syllabus

Mode of Resource Coverage of

Sl.No. Topic
implementation Person POs /PSOs

PO1
1. Advance Non Traditional Using any Teaching Internal
Manufacturing methodology

PO1
2. Using any Teaching Internal
Ultra Precision Machining
methodology

9. Assignment

Coverage of
Sl.No Assignment Topics Submission date COs with knowledge levels
(K3/K4 Level only)
1 AJM- Process parameters
MRR
ApplicationsUltrasonic 15-02-2017 CO2 ( K3)
Machining

2 Chemical machining and

Electro-Chemical
07-03-2017 CO6 (K4)
machining

3 Electron Beam Machining

(EBM) Principles
27-03-2017 CO4 (K1)
Equipment

10. Students class notes verification schedule:

Verification date
Sl. NO Portions

1 Up to 1.5 units Before the commencement of Internal Exam I

2 UNIT-1.5 TO UNIT-3 Before the commencement of Internal Exam II
3 UNIT -3 TO UNIT-5 Before the commencement of Internal Exam III
11. Internal Examination Schedule:

S. NO Examination Date Topic Marks

Internal As per Anna University
1 Upto 1.5 UNITS 50
Examination I Chennai Schedule
Internal As per Anna University
2 UNIT-1.5 TO UNIT-3 50
Examination II Chennai Schedule
Internal As per Anna University
3 UNIT -3 TO UNIT-5 50
Examination III Chennai Schedule

12. End Semester Evaluation Components (Anna University, Chennai):

Marks
SL.No Component
Internal External
1 Internal Examinations (I III) 20

2 University Examination 80

Total 100

FACULTY NBA COORDINATOR HEAD OF DEPARTMENT PRINCIPAL