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Assignment of modelling using CATIA V5

Software
Technical Report November 2011

DOI: 10.13140/2.1.2814.0804
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Prabhakar Purushothaman
Conceptia Software Technologies, Bangalore, India
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All co n t e n t fo llo win g t h is p a ge wa s u p lo a d e d b y Pra b h a ka r Pu ru s h o t h a m a n o n 27 Se p t e m b e r 2014.
Th e u se r h a s re q u e st e d e n h a n ce m e n t o f t h e d o wn lo a d e d file .
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Declaration Sheet
Delegates Name PRABHAKAR.P
Reg No BAB0911001
Course MACHINERY DESIGN Batch FT2011
Module Code AME501
Module Title COMPUTER AIDED ENGINEERING
Module Start Date 10-10-2011 Submission Date 05-11-2011
Module Leader Mr. Monish Gowda
Submission Arrangements
This assignment must be submitted to Academic Records Office (ARO) by the submission date before 1730 hours for
both Full-Time and Part-Time students.
Extension requests
Extensions can only be granted by the Head of the Department / Course Manager. Extensions granted by any other
person will not be accepted and hence the assignment will incur a penalty. A copy of the extension approval must be
attached to the assignment submitted.
Late submission Penalties
Unless you have submitted proof of Mitigating Circumstances or have been granted an extension, the penalties for a
late submission of an assignment shall be as follows:
Up to one week late: Penalty of one grade (5 marks)
One-Two weeks late: Penalty of two grades (10 marks)
More than Two weeks late: Fail - 0% recorded (F2)
All late assignments must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that
the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be
submitted to ARO during the submission of assignment.
To ensure assignments are written concisely, the length should be restricted a limit indicated in the assignment
questions. Each participant is required to retain a copy of the assignment in his or her record in case of any loss.
Declaration
The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines
against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been
obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of
University regulations and will be dealt with accordingly.
Signature of the
Delegate Date
Date stamp from Signature of

ARO ARO Staff
<Computer aided
engineering> ii
Signature of Signature of
Module Leader Course
Manager
TABLE OF CONTENTS
_______________________________________________________________________
Abstract 01
Part -A
1.0 Introduction 02
1.1Advantages of using CAD/CAM for CNC programming 02
1.1.1 Chances of error 02
1.1.2 Setup time 03
1.1.3 Modification of programme 03
1.1.4 Error detection 03
1.1.5 Effective use of machine and cutting tool 03
1.2 Case study supporting CAD/CAM based programming 04
1.3 Conclusion 04
PART - B
2.0 Swivel machine vise 05
2.1 CATIA 05
2.2 Generation of 3D model using CATIA 05
2.2.1 Swivel base 05
2.2.2 Fixed jaw 06
2.2.3 Movable jaw 08
2.2.4 Guides 10
2.2.5 Jaw plates 11
2.2.6 M10 Allen screw 12
2.2.7 M12 Hexagonal bolt 13
2.2.8 Lead screw 13
2.2.9 M16 T-bolt 14
<Computer aided
engineering> iii
2.2.10 M16 T-nut 15

2.3 Assembly of swivel vise 16
2.4 Clash analysis 19
2.5 Constrain analysis 20 2.6 Conclusion 21
PART - C
3.0 Surface modeling 22
3.1 Surface modeling procedure of water scooter 22
3.2 Rendering 26
3.3 Connect checker 27 3.4 Cutting plane analysis 28
PART - D
4.1 Comments on learning outcome. 29
4.2 Conclusion 29
5.0 References 30
<Computer aided
engineering> iv
LIST OF FIGURES
_______________________________________________________________________
<Computer aided
engineering> v
Fig1.1 NC programme generated on punch tape[1] 02 Fig

1.2 &Fig 1.3 showing axes present in 5 axes CNC machine 03
Fig1.4 Forging die of bevel gear[2 ] 04 Fig1.5

Showing tool path while machining[2 ] 04 Fig2.1
Swivel machine vise base 06 Fig2.2
Longitudinal section view 06 Fig2.3 Lateral
section view 06
Fig2.4 Fixed jaw 07

Fig2.5 Another view of Fixed jaw 08
Fig2.6 cut section view of Fixed jaw 08
Fig2.7 Movable jaw 09

Fig2.8 Another view 10
Fig2.9 Cut section view of movable jaw 10
Fig 2.10 Guide 10
Fig2.11 Showing guide in assembly 11
Fig 2.12 Jaw plate 11
Fig2.13 Showing Jaw plate in assembly 12
Fig2.14 M10 Allen screw 12 Fig2.15
M12 Hexagonal bolt 13 Fig2.16 Lead
screw 14 Fig2.17 M16 T-bolt
15 Fig2.18 M16
Hexagonal nut 15 Fig2.19
Assembly of swivel vise 16
Fig 2.20 Assembly sectional view of swivel vise 17 Fig

2.21 showing the exploded view of swivel vise 17
Fig2.22 Clash analysis report of Swivel vise 20
<Computer aided
engineering> vi
Fig2.23 showing constrains analysis report 21

Fig3.1 Stage 1 Development of surface 22
Fig3.5 Stage5 Development 23
Fig3.10 Half completed model of water scooter 25
Fig3.11 Fully completed model of water scooter 25
Fig3.12 showing the rendered image of water scooter 26
Fig3.13 showing the connectivity analysis of water scooter 27
Fig3.14 showing the cutting plane analysis of water scooter 28
<Computer aided
engineering> vii
Nomenclature
_______________________________________________________________________
Acronyms
CAD Computer aided design
CAM Computer aided manufacturing
CIM Computer integrated manufacturing
RE Reverse engineering
RP Rapid prototype
NC Numerical control
CNC computerized numerical control
DNC Direct/Distributed numerical control
PDM Product data management
PLM Product life management
GD&T Geometrical dimensioning and tolerance
<Computer aided
engineering> viii
Abstract
The module computer aided engineering has briefly explains about how production
operations are carried out in industries with the use of computer to meet the global challenge and to
market any product globally the manufacturer will be focusing the following aspects to manufacture
the product with good quality, the cost of the product should be very less, cycle time should be less
and productivity and efficiency has to be raised to meet this aspects computer aided engineering is
the solution. And the latest technologies in CAE like Reverse engineering and Rapid prototyping
help the manufacturer to create the engineering data from existing products and to modify and
introduce a new product in shorter lead time. The elements of Computer aided engineering are CAD
(computer aided design), CAM (computer aided manufacturing), CIM (computer integrated
manufacturing), CAPP (computer aided process planning) etc, which supports the manufacture in
different aspects to manufacture their product.
The Part-A assignment is the debate about the CNC programmers now a days in industries the
usage of conventional machines is with limited application due to various advantages industries
switch over to either NC/CNC/DNC all these latest machines the relative movement of cutting tool
and work piece are controlled by the data or codes called numerical control programme which can
be generated either manually by finding out the co-ordinates or by means of the use of CAD/CAM
software the debate is about the scope of NC manual programmers by the year 2020
The Part-B assignment involves in creation of the assembly drawing of the swivel machine vise
with the use of CAD software CATIA V5R18 it includes
Creation of individual elements of the assembly in part work bench

Assembled and various analysis has to be carried out in assembly work bench
The Part-C assignment creating the surface on the wire frame water scooter which is provided
in IGES format and various surface analysis and rendering of the image has to be carried out in
CATIA V5R18.
<Computer aided engineering>
PART-A DEBATE
1.0 Introduction
In present days industries calculate time is equal to money to compitate in business it is
required to produce good quality products in the less cost this will be achieved by increased
productivity CNC technology is been used widely in industries to increase productivity such as metal
cutting machines- Milling, Turning, etc metal forming machines like bending forming machines
metal molding machines like injection molding etc inspection CMM,LMM and so on the
programming for this machines is done using CAD/CAM software. The development of NC come
across the following stages.
1) Stage1-NC machines programming is done by punch tape and fed into tape reader
Fig1.1 NC programme generated on punch tape[1]

2) Stage 2- CNC in this a small computer is fixed in machine itself by which the parameter
changes can be edited in the computer present in machine.
3) Stage 3- DNC programme is generated in mainframe computer and distributed to many

number of CNC machines
1.1Advantages of using CAD/CAM for CNC programming

1.1.1 Chances of error
In present days number of axis is been increased to make the machine more versatile for 5
axes machining centre the movement will be represented in CNC programme by ADDRESS
<Computer aided engineering> 2

CODES- X,Y,Z,A,C as x-longitudinal movement of table in X axis, Y-lateral movement of table in

Y axis, Z-spindle movement towards and away from work piece in Z axis, A- Rotation of Table in
X axis, C-Rotation of Spindle head along Z axis in manual programming it is difficult for the
programmer to consider all these axes in the machines and programme the tool path but it is
possible in CAD/CAM based programming
1.1.2 Setup time

Setup time will be reduced in CAD/CAM based programming since the software itself provides Tool
list, power graph etc which can also be used for documentation purpose where as in manual
programming has to remember all the specification of various types of tools used for various
operation
1.1.3 Modification of programme

When there is modification of profile modification of programme is very easy in CAD/CAM
based programming that is by once again by editing the profile created for programme generation
NC programme can be created for new profile but in case of manual programming identifying the
block which has to be edited will take more time
1.1.4 Error detection

The process of simulation is available in CAD/CAM based programming through which the
cutting tool movement while machining and the profile which we get after machining can be viewed
so error in the programme is easily identified.
1.1.5 Effective use of machine and cutting tool

In case of CAD/CAM based programming the cutting tool and machine will be effectively
used were the standard machining process is followed like wile giving depth of cut milling cutter
will not be directly plunged on the work piece instead an entry helix is provided automatically
through which cutter will move in angular path so load on cutter will be less which increases tool
life where as in manual programming these parameters are not considered
1.2 Case study supporting CAD/CAM based programming

In modern days industries manufacture very complicated profiles in their products to create such
complicated profiles complicated machines are required one of such development is 5-axes
machining centre the common axes present in this are shown below

Fig 1.2 [2] Fig 1.3[2]

Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine
With the application of 5-axes machining centre very complicated profiles can be machined,
while machining the axes movement can be individually or combination of all the axes any small
error occurred in programming will be resulting in accidents which leads to spoilage of machine and
work piece so only CAD/CAM based programming is suitable for this type of machine even if
manual programming will not be effectively using the axes of the machine.
Fig1.4 Forging die of bevel gear[2 ] Fig1. 5 Showing tool path while machining[2 ]
In Fig 1.4 profile of a complicated forging die of bevel gear which is been machined using CNC
machines for machining such complicated profiles CAD/CAM based programming is the suitable
method.
In Fig 1.5 showing the tool path generated by CAD/CAM Software which will be the effective
method for machining such profiles in reduced cycle time of machining with increased tool life and
without any strain hardening generation in work piece but in manual programming identifying such
tool path will be difficult.
The other advantage in CAM based programming is creating programme for core and cavity is
very easy using either any one of part say with core profile immediately the programme for cavity

profile can be created it also suits for punch and die but in case of manual programming co-
ordinates has to be find out separately and programming has to be done individually
1.3 Conclusion
By 2020 there will be the tremendous development in field of CNC machineries with various
axes which is also required because most of the products gets modified day to day and also to
satisfy the customer product is to be manufactured in very short lead time and also manual
programming has only limited application. Instead of skill full programmers industries will choose
CAD/CAM software
PART-B Geometric modeling of Swivel machine vise
2.0 Swivel machine vise

Swivel vise is generally used in workshop for clamping the work piece to perform various machining
operation where it is required to machine various angle in work piece it usually consist of graduation
in base which is rigidly fixed on the machine table above the base the fixed jaw is placed which has
a reference line the required angle can be set by swiveling the movable jaw along the base.
2.1 CATIA (Computer aided three dimensional interactive application)

CATIA software works on ACIS kernel system and it covers all the function of
CAE/CAD/CAM and provides advanced 3D PLM solutions for product development used in all major
engineering industry like automobile, aircraft, plastic molding, sheet metal etc.
2.2 Generation of 3D model using CATIA

3D geometric model of the parts of swivel machine vise are created by constructive boundary
method where initially sketcher work bench and part work bench is used to create the part model and
assembly work bench is used to assemble all the parts and to analyze the clash and finally 2D
drawings are directly obtained from 3D model in drafting work bench.
2.2.1 Swivel base

Swivel vise base is rigidly fixed on the machine table using T-bolts and nuts it has a
projection at the bottom face which exactly fits to T-slot present in the machine table, It also

contains a circular T-slot through which swivel base and movable jaw is clamped and also it has a
circular projection in which movable jaw is aligned.
Development stages of Swivel vise base in CATIA

Initially outer sketch is created in Sketcher work bench
Then in Part work bench its thickness is assigned using pad
Again base sketch is created in sketcher work bench by using shaft it is revolved
Using hole central hole is created
Fillet and chamfer is created
Circular T-slot is created using groove
Material property is applied as Iron

Fig2.1 Swivel machine vise base
Fig2.2 Longitudinal section view Fig2.3 Lateral section view

2.2.2 Fixed jaw
Fixed jaw is assembled above the swivel base it has a hole at center which gets fitted to base
for alignment and two holes to get clamped with base and it has thread hole for lead screw and two
threaded holes for clamping the jaw plate and guide ways which exactly guides the movable jaw
when spindle is rotated.
Development stages of Fixed jaw in CATIA

Then using shaft the object is revolved
Hole is created using hole
Once again in sketch work bench base sketch is created above the object
In part wok bench it is padded and mirrored
Chamfered and filleted
Guide holes for lead screw and thread holes for clamping jaw plates is created using hole operation
Finally material property is applied as Iron

Fig2.4 Fixed jaw
Fig2.5 Another view of Fixed jaw

Fig2.6 cut section view of Fixed jaw

2.2.3 Movable jaw
Movable jaw is assembled above the fixed jaw it has a threaded hole where lead screw
is assembled when lead screw is rotated it slides and moves on the guide ways present in
fixed jaw and it has two threaded holes for clamping the jaw plates and it has four threaded
holes for clamping the guides
Development stages of Fixed jaw in CATIA
Using pocket slot is created
Threaded hole for lead screw assembly is created by hole
Two threaded hole for jaw plate assembly is created by hole
Four threaded hole for guides assembly is created by hole Finally material property is
applied as Iron

Fig2.7 Movable jaw

Fig2.8 Another view Fig2.9 Cut section view of movable jaw

2.2.4 Guides
Guides are the plate with two relief holes which is clamped with movable jaw using hexagonal
bolt to arrest the z-axis degrees of freedom it moves along with the movable jaw on the guide ways
present in fixed jaw.
Development stages of Guides in CATIA

Two holes are created using hole and mirror operation
Fig 2.10 Guide
Fig2.11 Showing guide in assembly

2.2.5 Jaw plates

Jaw plates are fixed in both fixed and movable jaw
Jaw plate will have two counter bore hole which has same co-ordinates as in fixed and
movable jaw threaded holes
Jaw plates are clamped with fixed and movable jaw using Allen screw Development
stages of Jaw plates in CATIA
Two Counter bore holes are created using hole and mirror operation
Finally material property is applied as steel
Fig 2.12 Jaw plate

Fig2.13 Showing Jaw plate in assembly
2.2.6 M10 Allen screw

M10 Allen screw is used to clamp the jaw plates along with fixed and movable jaws
Development stages of Allen screw in CATIA
Using thread operation M10 thread is applied
Using pocket operation Hexagonal pocket is created
Fig2.14 M10 Allen screw

2.2.7 M12 Hexagonal bolt
M12 hexagonal bolt is used to clamp the guides along with movable jaws Development stages of
Hexagonal bolt in CATIA

Using groove operation chamfer is created

Fig2.15 M12 Hexagonal bolt

2.2.8 Lead screw
Lead screw is a cylindrical threaded shaft were the rotary motion is converted into linear motion of
movable jaw only the rotary constrain is provided in fixed jaw so translation motion is fully
constrained.
Development stages of Lead screw in CATIA

Using Shaft the object is revolved
New plane is created and square is extruded using pad
Thread is created using thread operation

Fig2.16 Lead screw

2.2.9 M16 T-bolt
M16 T-bolt is used to clamp the base with fixed jaw whenever angle is to be changed in vise this
T-bolt nut has to be loosened after setting the angle T-bolt nut has to be tightened.
Development stages of T- bolt in CATIA


Fig2.17 M16 T-bolt

2.2.10 M16 T-nut
M16 Hexagonal nut is used to clamp the T-bolt and also used to clamp the lead screw
Development stages of T- bolt in CATIA
Using groove operation chamfer is created
Using hole operation M16 thread is applied
Fig2.18 M16 Hexagonal nut

2.3 Assembly of swivel vise

The two types of assembly procedure is followed while assembling the parts are
Top down
Bottom up
In this bottom up procedure is followed for assembling the swivel vise where all the elements
are stored as a separate part file which is been assembled one after one by starting from bottom
most part to finishing the assembly with the top most part in the assembly
Fig2.19 Assembly of swivel vise

Fig 2.20 Assembly sectional view of swivel vise
Fig 2.21 showing the explode d view of swivel vise

Assembly Procedure followed while assembling swivel vise

After completing all the elements in the part work bench in product feature assembly work bench
has to be opened and following procedure is followed.
Base
Base is brought into assembly work bench by using existing component option
Orientation is done by move option
Fix constrain is applied to base T-Bolt assembled to base
T-bolt is brought into assembly work bench by using existing component option
Contact faces constrain is applied between T- slot faces and T-bolt faces
Angular constrain is applied to planes for positioning Fixed jaw assembled to Base
and T-bolt
Fixed jaw is brought into assembly work bench by using existing component option
By using coincidence constrain axis is aligned between base and T-bolt
By using contact faces constrain fixed jaw is assembled to base and T-bolt Hexagonal nut
assembled to T-bolt
Hexagonal nut is brought into assembly work bench by using existing component option

By using coincidence constrain axis is aligned between nut and T-bolt
By using contact faces constrain nut is assembled to fixed jaw and T-bolt Movable jaw
assembled to fixed jaw
Movable jaw is brought into assembly work bench by using existing component option

By using coincidence constrain axis is aligned between threaded holes present in the faces
By using contact faces constrain movable jaw is assembled to fixed jaw

By using offset constrain the gap between fixed and movable jaw is maintained Guides
assembled to movable jaw
Guides are brought into assembly work bench by using existing component option

By using contact faces constrain guides are assembled to movable jaw Hexagonal bolts
assembled to guides
Hexagonal bolt are brought into assembly work bench by using existing component option

and hexagonal bolt
By using contact faces constrain bolts are assembled to movable jaw Jaw plates
assembled to fixed and movable jaw
Jaw plates are brought into assembly work bench by using existing component option
and counter bore present in jaw plates
By using contact faces constrain guides are assembled to movable jaw Lead screw
assembled to fixed and movable jaw
Lead screw are brought into assembly work bench by using existing component option

and axis of lead screw
By using contact faces constrain lead screw is assembled Hexagonal nut assembled to
lead screw
Hexagonal nut is brought into assembly work bench by using existing component option

By using coincidence constrain axis is aligned between nut and lead screw
By using contact faces constrain nut is assembled to fixed jaw and lead screw
2.4 Clash analysis

Clash analysis is done to check the clash, clearance and contact between the mating surface of the
assembly this report is generated in assembly workbench based on the report if any clash is there
means should be modified but for threaded mating parts the report will always shows as clash which
need not to be considered. The gives name of the product and name of the product which is assembled

and type weather clash, contact or clearance in between mating surface and its related if exist in the
below Fig ( ) the clash analyses report of swivel machine vise assembly is shown.
Fig2.22 Clash analysis report of Swivel vise

2.5 Constrain analysis
Constrain analyses is performed in CATIA at assembly work bench this analysis is performed
to identify weather any degree of freedom is there for the assembled elements if any freedom is there
should be properly constrained. The Fig( ) shows constrain analysis report of swivel vise assembly
were all the elements is been properly constrained.

Fig2.23 showing constrains analysis report

2.6 Conclusion.
The assignment Part-B helps to develop the Knowledge in CATIA V5 R18 in varies work
benches like Sketcher work bench, Part work bench, Product work bench, Assembly workbench,
Generative shape design work bench, DMU kinematics work bench and Drafting work bench above
all work benches are used while completing the assignment.

PART-C Geometric modeling of Water scooter
3.0 Surface modeling

Surface modeling is the methods for creating the surface on wireframe geometry The thickness
of surface created using this modeling method is negligible. The complicated profiles which cannot
be defined by the primitive shapes like spheres, cylinders, cubes, blocks etc has to be created by
surface modeling example the complex shape of automobiles, aircraft, ship structures etc, In CATIA
we can create the surface models and rendering is done to visualize the product using Real time
rendering. Material property is given to these models. Also we can use these models to manufacture
the product. The main application surface modeling is also in Reverse engineering where cloud points
are generated using laser scanning technique NURBS are fitted to cloud points then surface is
generated and finally NC programme is generated.
3.1 Surface modeling procedure of water scooter

Initially the wire frame model provided in IGES format is loaded into generative shapes design
work bench
Since the one half of the water scooter is symmetrical to other half the half portion of the image is
hided
Some discontinuous and extra lines are to be detected and deleted

Using the operations like SWEEP, MULTI SECTION, FILL, BLEND etc the surface is created on
the wireframe model of the water scooter
Once the half portion is finished the remaining portion is created by mirroring
Material property is applied to water scooter
Real time rendering is done

Fig3.1 Stage 1 Development of surface

In Fig 3.1 initial surfaces are created using the multi section operation where four lines or
curves used to create the surfaces.

The Fig 3.2 and Fig 3.3 are the next development stages were the surface for seat of the
water scooter is created using multi section option

Fig3.4 Stage 4 Development of surface Fig3.5 Stage5 Development

The fig 3.4 is created using Sweep operation where the profile with two guide curves

are assigned with anchor points
Fig3.6 Stage6 Development Fig3.7 Stage7 Development
Fig3.8 Stage8 Development Fig3.9 Stage8 Development

Similarly for the development of surfaces in next stages Split are used to separate
the curve at an intersecting point and multiple extract are used to extract many small curves together and
options like Sweep, Fill are used

Fig3.10 Half completed model of water scooter

The Fig 3.10 shows half completed water scooter which is ready for mirroring and create full water
scooter.

Fig3.11 Fully completed model of water scooter

The Fig 3.11 shows fully completed water scooter after mirroring and after hiding points lines and curves.
3.2 Rendering
After completing the surfaces of the water scooter rendering process is carried out to view the
photo realistic image of the water scooter by taking the image to rendering environment and selecting
the related background for the image and placing the image properly and rendering process is carried
out the Fig 3.12 shows the view of rendered image.
Fig3.12 showing the rendered image of water scooter

3.3 Connect checker

The connect checker is the analysis method carried out in water scooter after completing to find out
weather all the surfaces created is been connected properly without any gap between the surfaces
the Fig 3.13 shows the report shows the report of connect checker analysis carried out on water
scooter.
Fig3.13 showing the connectivity analysis of water scooter

3.4 Cutting plane analysis

The cutting plane analysis is done to check for the continuity in the created surfaces this analysis is
done by creating the number of steps or segments on the surface the Fig 3.13 shows the report of
cutting plane analysis carried out on the water scooter
Fig3.14 showing the cutting plane analysis of water scooter

PART - D
4.1 Comments on learning outcome.

The module has given inputs regarding recent developments in engineering industries like
CAD/CAM/CIM/CAPP etc about how to interpret a technical drawing various projections available
and difference between those projections and also about PDM, PLM and concurrent engineering
which is very much required in an industry to be maintained and the recent developed technologies
like Reverse engineering and Rapid prototypes techniques which helps to introduce a new product
in a market in very short lead time and also the real concept of GD&T that is by providing GD&T to
production drawing will actually increases the tolerance. The module also given the inputs regarding
application of various CAD/CAM and CAE software based on its functions in engineering field. The
lab secession has given a live demonstration on Reverse engineering and Rapid prototyping starting
from cloud points generation using laser scanner to a realistic object creation using RP machine and
also the lab session of CATIA was very useful varies work benches like Sketcher work bench, Part
work bench, Product work bench, Assembly workbench, Generative shape design work bench, DMU
kinematics work bench and Drafting was exposed during the module.
4.2 Conclusion
In Part A in debate brief discussion about NC programme generation
with the use of CAD/CAM software verses manual programming by the
year of 2020.
In Part B The assembly of swivel machine vise is generated using

CATIA V5 R18 software various analysis is been done and presented
In Part C The surfaces are created on the provided wireframe model of

water scooter using CATIA V5 R18 software various analysis is been done
and presented


References
[Referring Web Published Article from which photographs are extracted]

[1] Unknown Article, Punched Tape http://en.wikipedia.org/wiki/Punched_tapeRetrieved on 05-11-
2011
[2]MMT Article, http:/ www.moldmaking technology.com/articles Retrieved on 02-11-2011

[Referring Web Published Article]
[3]Unknown Article, The latest NC programming automation technology for increasing
part manufacturing efficiency , http:/ www.siemens.com/nx Retrieved on 02-11-2011
[4]Balic.j, Intelligent CADF/CAM systems for CNC programming

http://maja.unimb.si/files/apem/APEM
[5]Mr. Monish gowda, Computer Aided Engineering Module notes, M.S.Ramaiah School of Advanced
Studies, Bangalore.
Computer aided
engineering> 33
<
View publication stats _______________________________________________________________________

Abstract 01
Part -A
1.0 Introduction 02
1.1Advantages of using CAD/CAM for CNC programming 02
1.1.1 Chances of error 02
1.1.2 Setup time 03
1.1.3 Modification of programme 03
1.1.4 Error detection 03
1.1.5 Effective use of machine and cutting tool 03
1.2 Case study supporting CAD/CAM based programming 04
1.3 Conclusion 04
PART - B
2.0 Stand Fan Model 05
2.1 CATIA 05
2.2 Generation of 3D model using CATIA 05
2.2.1 are directly obtained from 3D model in 05
drafting work bench.
Development stages of Stand Fan BLADE in

CATIA
2.2.2 Fixed jaw 06

2.2.3 Movable jaw 08
2.2.4 Guides 10
2.2.5 Jaw plates 11
2.2.6 M10 Allen screw 12
2.2.7 M12 Hexagonal bolt 13
2.2.8 Lead screw 13
Computer aided
engineering> 34
2.2.9 M16 T-bolt 14

2.2.10 M16 T-nut 15
2.3 Assembly of swivel vise 16
2.4 Clash analysis 19
Computer aided
engineering> 35

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Assignment of modelling using CATIA V5

Technical Report November 2011

All co n t e n t fo llo win g t h is p a ge wa s u p lo a d e d b y Pra b h a ka r Pu ru s h o t h a m a n o n 27 Se p t e m b e r 2014.

Date stamp from Signature of

2.2.10 M16 T-nut 15

Fig1.1 NC programme generated on punch tape[1] 02 Fig

Fig1.4 Forging die of bevel gear[2 ] 04 Fig1.5

Fig2.4 Fixed jaw 07

Fig2.7 Movable jaw 09

Fig 2.20 Assembly sectional view of swivel vise 17 Fig

Fig2.23 showing constrains analysis report 21

Creation of individual elements of the assembly in part work bench

<Computer aided engineering>

Fig1.1 NC programme generated on punch tape[1]

3) Stage 3- DNC programme is generated in mainframe computer and distributed to many

1.1Advantages of using CAD/CAM for CNC programming

<Computer aided engineering> 2

CODES- X,Y,Z,A,C as x-longitudinal movement of table in X axis, Y-lateral movement of table in

1.1.2 Setup time

1.1.3 Modification of programme

1.1.4 Error detection

1.1.5 Effective use of machine and cutting tool

1.2 Case study supporting CAD/CAM based programming

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Fig 1.2 [2] Fig 1.3[2]

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PART-B Geometric modeling of Swivel machine vise

2.0 Swivel machine vise

2.1 CATIA (Computer aided three dimensional interactive application)

2.2 Generation of 3D model using CATIA

2.2.1 Swivel base

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Development stages of Swivel vise base in CATIA

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Fig2.1 Swivel machine vise base

Fig2.2 Longitudinal section view Fig2.3 Lateral section view

Development stages of Fixed jaw in CATIA

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Fig2.4 Fixed jaw

Fig2.5 Another view of Fixed jaw

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Fig2.6 cut section view of Fixed jaw

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Fig2.7 Movable jaw

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Fig2.8 Another view Fig2.9 Cut section view of movable jaw

Development stages of Guides in CATIA

Fig 2.10 Guide

Fig2.11 Showing guide in assembly

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2.2.5 Jaw plates

Fig 2.12 Jaw plate

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Fig2.13 Showing Jaw plate in assembly

2.2.6 M10 Allen screw

Fig2.14 M10 Allen screw

Initially outer sketch is created in Sketcher work bench

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Fig2.15 M12 Hexagonal bolt

Development stages of Lead screw in CATIA

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Fig2.16 Lead screw

Development stages of T- bolt in CATIA