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Young-Zehr Kehr
Guest, Department of System Engineering and Naval Architecture, Keelung, Taiwan, R. O. C
ABSTRACT
In this paper, the development of a new propeller series for high-speed crafis with an expanded
area ratio 1.0 will be presented. The experimental results show that this new series propeller delivers
a better performance than the Newton-Rader series. The new foil sections developed by Otto Schere
1994 has been adopted for designing the parent propeller, and the radial loading distribution is based
on the optimal eflciency with a slight root and tip unloading. The variable parameters of this series
are blade number (three and four blades), pitch ratio (1.2, 1.4, 1.6, 1.8), cavitation number (Atm, 0.75,
0.6, 0,S) and inclined shaft angle (P, 6, P, ItY), in addition to the shaft thrust and torque, the normal
and horizontal forces at inclined shaj? conditions are also measured. The actual efficiencies of the
propellers at inclined shafi conditions thus can be determined. The experimental results show that both
the eficiency and the cavitation characteristics of the parent propeller are better than those of
propellers with Newton -Rader sections at inclined shaft conditions, An especially nice feature of this
new series propeller is that removal of the root erosion is far better than that of propellers with
Newton -Rader sections, Howeve~ the experimental data shows that a significant drawback of this
design is that this effect becomes serious when the pitch ratio increases and the cavitation number
decreases with inclined shaft angles larger than 8 degrees.
151
- -.
design of the parent propeller. The design angle of (Scherer, 1994), which has a thicker leading edge in
attack of this foil is -2,423 degree for the design lift comparison with an A-12 section, will be used at root
ccoeflicient (Cli) 1.0. The surface speed and its radii. In order to avoid root errosion, a slight root
corresponding thickness of the foil at C,i 0.5 are shown in unloading and a trailing edge truncation at root radii are
Fig. 1. This chordwise loading distribution is suitable for used for the design of the parent propeller.
the design of a low lift coefficient section, such as used In order to compare with the Newton-Rader propeller
for propellers, because its pressure recovery on the P3002, the design point of the parent propeller P3003 is
suction side starts at 7570 of the chord, This section has as follows: J = 1.35, KT/J**2 = O.118 in sub-cavitation
also similar characteristics as the new foil developed by condition, KQ = 0,0649, q,, = 0.712. Due to the s~ong
Eppler, having a short range with zero loading in the
pressure recovery at about 20% chordlength of the
leading edge, the maximal thickness is very close to the
pressure side, where the boundary layer thickness will
leading edge, and the trailing edge is very thin.
start to become thick, the effective camber will be
according y reduced, Herein, the camber ratio is
Uppersurfac increased zs~o according to the results calculated by the
AH+--@.rs.d propeller lifting surface code to compensate the viscous
effect. The final design with a pitch ratio 1.6 and an
expanded area ratio 1.0 without skew has a similar total
loading as the Newton-Rader propeller. However, the
radial pitch and camber distribution are remarkable
0.6 I 1 I reduced at the root, especially for the camber, in
0.1
comparison with the Ne wton-Rader propeller (Figure 2).
0.4 0.0 P3002 -*- P3003
I I 1 1
0.0~
0.00 0.25 0.50
we
0.75 1.00 0.040---
1\ . .-..:... .: . ...1
%
Ch = 0.5 C+=-1.212 t~ = 0.03718
A-12 thick camber in ref.(Scherer,1994) ().()35 ------......;. . ..1
u ./
Theoretically, the camber and thickness distributions ; 0.030 -----, -------- L=.*. .~
u. .#
of the new foil section are coupled together, and should -*- ----
.- -*--
not be separated. However, such design procedure can ,,?
os)25 ---,--,....,..... . - -~
not be directly applied to 3-D condition in state of the art. .74,
Therefore, a linear assumption is made: the thickness
distribution will not be changed due to 3-D flow, only the
camber distribution. This 3-D camber distribution can
be determined by using propeller lifting surface code
using correct chordwise loading distribution. However,
the faring of the 3-D camber distribution at root and tip
:klllilu
(),2() ().40 ().60
RIRc)
().s0 1S)o
sections are necessary. In order to fulfill the strength Fig.2 Comparison of camber distribution between P3002 and
requirement at the trailing edge, a parabolic and a P3003
symmetric thickness distribution (Scherer, 1994) must be
added to the original thickness distribution of the thick EXPERIMENTAL SYSTEM AND TEST
camber, which can be obtained from the design lift CONDITION
coefficient at each radius in lifting line design stage. The tillable dynamometer is the type H39-27
It is found that the thickness distribution at tip will be manufactured by K & R with four components. In static
too high if we use an A-12 section, and this is because its condition, the standard deviations between the calibration
very thick leading edge. Therefore, the thickness points and fitted curve for measurement are as following:
distribution of an A-11 section (Scherer, 1994), which has 0.00236kg-m for torque,
a relatively thinner leading edge in comparison with A-12 0.0607kg for thrust,
section, will be used to replace A-12 in the tip area. 0,0671 kg for horizontal force
This replacement is also good from the point of view of 0.0399kg for normal force,
flow field, because the fluctuations of angles of attack at The test speeds are 6, 7 and 8m/s respectively for the
tip radii are much lower than those at the root radii. On corresponding cavitation number at 5.2, 0.75 and 0.5.
the contrary, the thickness distribution of an A-13 section At any condition, the Reynolds number at 0.8 radius is
higher than 2.0 X 10.
152
h
1.1
_N.T:O,U.
EXPERIMENTAL RESULTS AND DISCUSSIONS I .0 -r ---,--
:&~
-:--- V-o~per-
;
0.9 .... r---, - --, ---
I.Test Results of Newton-Rader Propeller Compared ... ... . . . . . . . ,----
0.8 7-- -
with Those in Vesper Q ....
...
Test results of Newton-Rader propeller at cavitation < 0.7 -.,
E .>. . -.%TA-O : - -
number 5.2, 0.75 and 0.5 at horizontal shaft - 0.6 :-- .,.- --, ..,-- :--
a .. . ..
condition v = 0 are shown in Fig.3, 4 and 5 and S 0,5 lo~Q -%.-:; .,;- ; - -
I<Y
... .,
compared with those tested in Vesper (Newton, 1961). ~- 0.4 :--,. -!,;-.. - -
The difference between two sets of experimental data may 0,3 . ...\... . . . . . !., ! . .
;. .,. .;
due to the different installations (in our test, the propeller . .. . :,
0,2 ------- -! --- ---
is installed upstream of the shaft) and the different free air KT
content during the test at low cavitation number. 0,1 . ! ...!...,. .\ . . .
0.0
2.Comparison Between Newton-Rader and New 1.0 1.2 1.4 1.6 1.8 2.0
Section Propeller ADVANCED COEFFICIENT ( J)
Test results of the Newton-Rader propeller at Flg.3 Comparison of Newton-RaderPropeller Testex.1
at NTOU
cavitation numbers 0.75 and 0.5 at v = 8(are shown in and Vesper, P/D=l.6, ~ = 5.2
figures 6 and 7. KTOUT & EFFIC represent the effective 1.1 I
thrust coefficient and efficiency respectively, under I.O : r r--N.t.o.u-
,------ Vesper
considering of the negative component due to normal 0.9 t . ... . . . . . . . . . . . . . .
force, From the test results, it is shown that the normal
force is about 40% of the shaft thrust at y = 8 in normal
operating range. This normal force can reduce the
propeller eftlciency about 6%. Horizontal forces are
very small due to no horizontal inclination, These forces
are generated by the counter-influence of the rotation of 0.4
the tested propeller and the impeller of the cavitation E
0.3
tunnel.
0,2
Test results of new-section propeller at cavitation
numbers 0,75 and 0.5 at v = 8(1are shown in figures 8 0.1
153
-- --
1.1 0.9
-+-KH -+-KH
1.0 -9--KV 0.8 -+-KV
0.9 KT KT
ETA-O
0.8
> -*- KT[l UT
ti- ~ :.:
0.7 IOK(JOUT
X
$. 0,, - * - EFF[c
f 0.6 .*+ =iilr
1.0
-+-KH
1.1
0.9 -+. Kv
Newton-Ratler pkopelfer
KT ,,, ,,, ,,
0.8 1St
ETA. () , ----------- fl~w.~~c,io, propeller ,- -
-*- KTOIJ(
0.7 (),9
_ll)KQ[)UT
-+-~~p,~
0.6
0.8
0.5 >
y. 0.7
0.4 5
,,,
$ ().6
0.3
,,,
b G
Y 0.2 ~ (1,5 . ..,..!.. #..
g ,,, %
0.1 ; (),4 ,-- !---,- -,---, -
~:z. *.--= Y
,,,
0.0 --.+--+,-+.+. ~.+;+
0.3
I ,,
-0.1 ,,
0.2
1.0 ].1 1.2 1.3 1.4 ].5 1,6 1.7 1.8 1.9
,,, ,
ADVANCE COEFFICIENT(J) ,,, ,
(),1
Fig. 7 Test results of Newton-Rader propeller at ~=8 0, u=o.s
).1 () .()
154
- ~. .
Therefore, the parent propeller is modified as follows: the
camber ratio at 0.7 radius is slightly increased up to 3Y0,
mfgqmw
the camber ratio at tip is reduced to 2.6%, and the
thickness distribution near 8070 chordlength is increased. Sheet Intermitted Cloudy Bubbles
0.7
+
+-
90 180
0.6 .,
ii! 9R
I
Q 0.5 . 7R
ii .5R - -
0,4 ., ~
3R
Y=
0.3 Z70(F)
0.2
Fig. 13 Cavitation extensionof Newton-RaderpropellerP/D=1.6
0.1 at different blade positions at J= 1,3, SJ=O.5 , v=8 0
I
0.0
.,9R .9R
. 7R 7R
-0,1
.5R .$
1.0 1,1 1,2 1,3 1.4 1.5 1.6 1.7 1.8 1,9
9R
ADVANCED COEFFICIENT (J)
+ -i-
Fig. 11 Performance comparison between two Drtmellers
. . at O(i) O(B)
y =80, c7=0.75
0,9
a Newtoh-Rmder ptopelhr
,,! ,,, ,,
0,s - . --,-...:..:. ----------- --: --,-
new-sdc tion propeller
#,, , ,,, ,
0,7 ., . . !...,..,. . .,..!..,.. ,
+ +
90 i80
>
z
0.6 -,--
z-
Y
(),5
0 ,-- .9R
i .7R
.9R
0.4 .!. .
$ .5R .7R
~ .5R
0.3 .3R
,-- * .9R
+ *
$
0.2 -t-
270(F) 270(B)
0.1 .,. .
Fig, 14 Cavitation extension of new-section propeller P/D=].6 at
0,0 different blade positionsat J=l.3 , cr=0,5, ty =8
,--
I ,,
-0, I I I I 1, 0.7 R Section
1.0 1.1 I .2 1,3 1.4 1.5 1.6 1.7 I .8 1.9 p30ua
AD VA NC ED CO Efficient (J)
--------- P3003
Fig. Performance comparison
12 between two propellers at * P3004
v=8,0=0.5 g
*- &
0
~
10 20
t
30 40 50 60 70 X(l 9(3 100
Xlc%
Fig.15 Comparison of the section at 0.7r/R of tl-tmepropellers
155
- --
The test results of P3004 at rr = 0.75,0.5 at v = 8
are shown in Fig. 16 and 17, and compared with those of 0,9
P3002 and P3003. For c =0.75 , the efficiency of 0.s
P3004 is lower than P3003. The 3% camber ratio at
0,7
0,7r/R of P3004 may be too high for such almost sub-
cavitating condition, However the reductions of the 0.6
0.5
1,1 Fig. 18 Efficiencycomparisonof three propellersat at v =8 0,
,,, P30{12 G=O.7S9
1.0 ,-- ;.-,- -7-: .l. .-..j. - ~,lt~lllI
>>, [
().9 4 -.. P3(1114
0.8
,-- ;-- ,-:-- ,---, - ,---, -
,,
-., . . ,..
ll)KIJ
... - .,
Q 0.5
,,, ,
0.4
Ii 0.4
0,3 0.3
0,2
0,2 P3002
0,1 --- P3003
0,1 --- P3004
0,()
,,, ,,
.(),1
1.0 1.1 1 ,2 (,3 14 1,s 1,6 I .7 i ,8 1 ,Y 0.00 0.05 0.10 0.15 0.20 0.25
AD VA NC ED C1l EFFICIE NT(I)
K,/J
Fig. 16 Performancecomparisonof three propellersat v =8 0,
0=0.75 Fig. 19 Eftlciencycomparisonof three propellersat at v =8 0,
0.9
- P?i)r)2 rT=o.5
,,, ,,,
. . .. .. . .. Pln~3
O .8 -.-$--~--$--~- -- ~-------
,,,
,!,
,,
,,,
- -$
,,
P3004 3.Series Test of 3 and 4-Bladed Propeller at Different
0,7
, + -%-, --:--- --:- $ :- Pitch Ratios
~
Using P3004 as a parent model, propellers with three
=.
x
,,, pitch ratios, 1.4, 1.6 and 1.8, are tested at cavitation
0.5 ---, ----
G ,,, ,
numbers atm, 0,75, 0.6 and 0.5 at inclined shaft 8 and 10
;
0.4 --- -- ~ ----~-. degrees. Test propellers with pitch ratios 1.4 and 1.8 are
g ,,, ,,
s
made by just adjusting the blade pitch angles of P3004.
$
,,,
Therefore, these three propellers have the same blade
g section.
,,,
Herein, only K-J charts with o = 0.5 will be
0,1
demonstrated. Figures 20 and 21 are the K-J charts of
,,, ,KHt
propellers at v =8, c = 0.5 with pitch ratios 1.4 and
-0.1 1.8 respectively. By comparing these figures with the
1.0 1 I 1,2 [,3 I ,4 1.5 16 I .1 1.8 19 figure 17, it is found that the influence on the
AOVANCEDCOEFFICIE NT(I)
performance of propeller due to cavitation is increased
Fig. 17 Performancecomparisonof three propellersat v =8 0, with a decreased pitch ratio, but is increased with an
CT=O.5 increased pitch ratio due to the inclined shaft angle.
These are reasonable because a small designed pitch ratio
156
,-
is corresponding to a small designed diameter, and a high 1,1
revolution, Thus, a propeller with a small designed pitch 1.0
ratio must have a larger cavitation extension. A 0.9
propeller with high revolution also means that it has a 0.8
high tangential inflow component and it is not sensible to
0.7
the vertical inflow component due to inclined shaft.
0.6
However, the increase of efficiency is not remarkable
when the designed pitch ratio is higher than 1.6. 0.5
only the efficiency characteristics will be demonstrated 0.00 0.05 0.10 0.15 0,20 0.25
u = 0.6 and 0.5 respectively. Propellers with pitch Fig. 22 Efficiency for 3-bladed propeller with dfkrent
.
ratios 1.4a, 1.6 and 1.8 have the same camber distribution, ratiosat at v =8 0, u=().6
0.9 r (
+-I(H
$
0.8
0.7
0.6
t
-,-.
KT
ETA.{)
Kv
-+-r(ro~
0.8
0.7
0,6
t
.,/
I
z- _ 14)KQI)U
. 0.5 -*- EFFIc ~ 0,s
0
E
g 0.4 w 0.4 :1
,..
g 0.3 0,3
0 )
~ (3.2 I ) PID=l.4
0,2
--- P/D=l.6
1
0.1 0.1 . . .. P/D=l.8
0.0 0.0
157
0.9
0.8
0.7
0.6
t
0.9
0.8
0.7
0.6
.-.
/;,:;;;
(
u 0.5 Q 0,5 ,;:;<,5
El E ,. ,~,/
,;);,
0,4 ~ 0.4
y..
.
0,3 P/D.1,8
P/D=l.4 0.3
/ -P{ D=l.6
-.-- P/D= 1.6
0.2 ..-, -, P/D=l .4a
0.2
. . . .. P/D=l.8
--- P/D=l.4b
0,1
0.1 -.. -PID=l.2
0.0
0.0
0.00 0.05 0.10 0.15 0.20 0.25
0.00 0.05 0,10 0.15 0.20 0.25
KT/J2
KT/J2
Fig. 24 Eftlciency for 3-bladed propeller with different pitch Fig. 27 Efficiency for 4-bladed propeller with different pitch
ratiosarru v =10 0, 0=0.6 ratiosat at V =8 0, 6=0.5
.-;
.
v = 10),c = 0.6 and 0.5 are shown in figures 28 and 29
KT/J2
respectively. The tendency of efllciency characteristics
Fig. 25 Efficiency for 3-bladed propeller with different pitch is similar as at v = 8, However, the influence of
ratiosat at ~ =10 0, 0=0.5 cavitation on the performance of propeller is stronger for
4-bladed propellers than that for 3-bladed propellers.,
0.9
0.8
0.8
~, r
0,7 .
0.7
0.6 ,&:s-.q!
0.6 ...:-, --- .<:-..
..,-.,
~ 0.5
g..
/ ,. /,+::,
,.,,. . ..
---
\
Fig. 26 Efficiency for 4-bladed propeller with different pitch Fig, 28 Efficiency for 4-bladed propeller with different pitch
ratiosatatr#=80, r7=o.6 ratios at at v =100, 0=0,6
158
-- .
0.8
0.7
0.6
~+
. # .. . . .
!. .,
:< ---
KQ
KT
: torque coef. at v = 0
r
,,::...
159