LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 1 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SCHEDULE 1
SECTION 1
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.2b One earth conductor OPGW 100 mm2 272 RTKM

Consist of: 1 rtkm equal 1.05 km ( 2% allow. for sag, 3% for
downlead to joint box )
OPGW 286 KM 272 x 1.05 = 286 km

Joint box / Termination box 82 SETS require approximately every 3.5 km

Requirement of joint box = 286 / 3.5 = 82 unit

Cleat 3,827 SETS Requirement of cleat per joint box = 70/1.5 = 46.67
Requirement overall = 46.67 x 82 = 3,827

1.4b Set of earthwires OPGW 100 mm2 to substation gantry

structure including all fittings 2 SETS
1.5a Armour rods for phase conductor ACSR 338 mm2 5,820 SETS
1.5b Armour rods for earth conductor GSW 95 mm2 485 SETS
1.5c Armour rods for earth conductor OPGW 100 mm2 485 SETS

1.6 Counterweight per 100 kg 96 SETS

2 VIBRATION DAMPERS, SPACER AND CONDUCTOR

FITTINGS

2.3 Earth conductor vibration damper for OPGW 100 mm2 4,534 PCS

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.1.a Vee suspension set insulator type U 160 BS 1,758 SETS

(arching horn line end) - light pollution, consist of :
Insulator disc 116,028 PCS Require 60 pcs per set plus 10 % allowance for spare
60 x 1,758 x 1.1 = 116,028 pcs
Insulator fittings 1,846 SETS Requirement = 1,758x1.05=1,846 ( + 5% spares)
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 2 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.2.a Vee suspension set insulator type U 160 BL 672 SETS

(arching horn line ends) - medium pollution, consist of :
Insulator disc 44,352 PCS pcs Require 60 pcs per set plus 10 % allowance for spare
60 x 672 x 1.1 = 44,352 pcs
Insulator fittings 706 SETS sets Requirement = 672 x1.05=706 ( + 5% spares)

5.3.a Vee suspension set insulator type U 160 BLP 228 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator disc 13,042 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 228 x 1.1 = 13,042 pcs
Insulator fittings 239 SETS Requirement = 228 x1.05=239 ( + 5% spares)

5.3.b Terminal approach Vee suspension set insulator 24 SETS

type U 160 BLP (arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 1,373 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 24 x 1.1 = 1,373 pcs
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)

5.4.a Tension set insulator type U 160 BS 1,704 SETS

(arching horn line ends) - Light pollution, consist of :
Insulator disc 224,928 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 1,704 x 1.1 = 224,928 pcs
Insulator fittings 1,789 SETS Requirement = 1,704 x1.05=1,789 ( + 5% spares)

5.5.a Tension set insulator type U 160 BL 240 SETS

(arching horn line ends) - Medium pollution, consist of :
Insulator disc 31,680 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 240 x 1.1 = 31,680 pcs
Insulator fittings 252 SETS Requirement = 240 x1.05=252 ( + 5% spares)

5.6.a Tension set insulator type U 160 BLP 144 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator disc 16,474 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 144 x 1.1 = 16,474 pcs
Insulator fittings 151 SETS Requirement = 144 x1.05=151 ( + 5% spares)

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,476 pcs
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 3 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.7.b Light duty tension set insulator type U 160 BLP 12 SETS
Heavy pollution, consist of :
Insulator disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)

5.8.b Reversed light duty tension set insulator type U 160 BLP 12 SETS
Heavy pollution, consist of :
Insulator disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)

5.9.a Earth conductor suspension clamp for GSW 95 mm2 485 SETS
5.9.b Earth conductor suspension clamp for OPGW 100 mm2 485 SETS

5.10.a Earth conductor tension clamp for GSW 95 mm2 352 SETS

5.10.b Earth conductor tension clamp for OPGW 100 mm2 352 SETS

5.11 Jumper pilot Suspension set insulator type U 160 BS, consist of : 123 SETS
Insulator disc 4,059 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 123 x 1.1 = 4,059 pcs
Insulator fittings 129 SETS Requirement = 123 x 1.05=129 ( + 5% spares)

5.12 Jumper pilot Suspension set insulator type U 160 BL, consist of : 60 SETS Require 30 pcs per set plus 10 % allowance for spare
Insulator disc 1,980 PCS 30 x 60 x 1.1 = 1,980 pcs

Insulator fittings 63 SETS Requirement = 60 x 1.05=63 ( + 5% spares)

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 4 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2A
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.1a Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM
Consist of :
Midspan Joint ACSR 282 mm2 (Dove) 42 SETS 1 rtkm equal 24.5 km ( +2% allowance for sag )
1 unit drum of conductor contains 2 km
3.5 rtkm equal 85 km
85 km require mid span : 85/2 = 42 set

Repair Sleeve ACSR 282 mm2 (Dove) 2 SETS require approximately 5 % x 42 = 2 sets

1.1b Six twin-line conductor GSW 429 mm2 (Zebra) 3.5 RTKM 1 rtkm equal 12 km
Consist of :
Midspan Joint ACSR 429 mm2 (Zebra) 21 SETS 1 rtkm equal 12.24 km ( +2% allowance for sag)
1 unit drum of conductor contains 2 km
3.5 rtkm equal 42.84 km
42.84 km require mid span : 42.84/2 = 21 set

Repair Sleeve ACSR 429 mm2 (Zebra) 1 SETS require approximately 5 % x 21 = 1 set

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Consist of :
Midspan Joint ACSR GSW 95 mm2 4 SETS 1 rtkm equal 2.04 km ( +2% allowance for sag )
1 unit drum of GSW contains 2 km
3.5 rtkm equal 7.14 km
7.14 km require mid span : 7.14/2 = 4 set ( rounded )

1.3a Set of quadruple ACSR Dove downleads to substation gantry 6 SETS

(excluding LD insulator sets)
Spacer Damper 12 PCS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets
1.3b Set of twin ACSR Zebra downleads to substation gantry 6 SETS
(excluding LD insulator sets)
Spacer Damper 12 PCS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets
1.5a Armour rods for phase conductor ACSR Dove 120 SETS
1.5b Armour rods for phase conductor ACSR Zebra 60 SETS
1.5c Armour rods for earth conductor GSW 95 mm2 10 SETS
1.5e Armour rods for earth conductor GSW 55 mm2 2 SETS
1.6a Counterweight per 100 kg for 500 kV (for 4 pcs) 24 SETS
1.6b Counterweight per 25 kg for 150 kV 24 SETS
1.7 Quadruple to twin connectors conductor ACSR Dove 6 EACH
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 5 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

2 150 KV & EARTH CONDUCTOR VIBRATION DAMPERS,

SPACER AND CONDUCTOR FITTINGS

2.1 Line conductor vibration damper for ACSR 2 x Zebra 696 PCS
2.2 Line conductor spacer 400 mm2 for ACSR 2 x Zebra 348 PCS
2.3 Line conductor spacer (jumper) 200 mm2 for ACSR 2 x Zebra 90 PCS
2.4 Earth conductor Vibration damper for GSW 95 mm2 116 PCS

3 FOR 500 KV SPACER DAMPERS AND CONDUCTOR FITTINGS

3.1 Line conductor 4 x ACSR Dove spacer damper 450 mm2 348 PCS
3.2 Line conductor ACSR Dove spacer (jumper) 250 mm 18 PCS
3.3 Line conductor ACSR Dove spacer (jumper) 250 mm (weighted) 72 PCS

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

500 KV TRANSMISSION LINE

5.3.a Vee suspension set insulator type U 160 BLP 30 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 1,716 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 30 x 1.1 = 1,716 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.6.a Tension set insulator type U 160 BLP 60 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,746 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 6 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.9.a Earth conductor suspension clamp for 95 mm2 4 SETS

5.10.a Earth conductor tension clamp for GSW 95 mm2 16 SETS
5.10.c Earth conductor tension clamp for GSW 55 mm2 5 SETS
5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 12 SETS
Insulator Disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )

150 KV TRANSMISSION LINE

5.14 Double suspension string insulator type U 120 B for 2 x ACSR Zebra 30 SETS
Consist of :
Insulator Disc 792 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 30 x 1.1 = 792 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )

5.16 Double tension string insulator type U 210 B for 2 x ACSR Zebra 60 SETS
Consist of :
Insulator Disc 1,584 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 60 x 1.1 = 1,584 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )

5.17 Reversed low duty tension set insulator type U 210 B for 6 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 79 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 6 x 1.1 = 79 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.18 Jumper pilot Suspension set insulator type U 120 B for 12 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 158 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 12 x 1.1 = 158 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 7 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Insulator fittings 13 SETS Requirement = 12 x 1.05 =13 ( 5% spare )

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 8 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2B
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.1 Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM
Consist of :
Midspan Joint ACSR 282 mm2 (Dove) 42 SETS 1 rtkm equal 24.5 km ( + 2% allowance for sag )
1 unit drum of conductor contains 2 km
3.5 rtkm equal 85 km
85 km require mid span : 85/2 = 42 set

Repair Sleeve ACSR 282 mm2 (Dove) 2 SETS require approximately 5 % x 42 = 2 sets

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Consist of :
Midspan Joint ACSR GSW 95 mm2 4 SETS 1 rtkm equal 2.04 km ( +2% allowance for sag )
1 unit drum of GSW contains 2 km
3.5 rtkm equal 7.14 km
7.14 km require mid span : 7.14/2 = 4 sets (rounded)

1.3 Set of quadruple ACSR Dove downleads to substation gantry 6 SETS

(excluding LD insulator sets)
Spacer damper 12 SETS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets

1.5a Armour rods for phase conductor ACSR Dove 48 SETS

1.5b Armour rods for earth conductor GSW 95 mm2 4 SETS
1.6 Counterweight per 100 kg for 500 kV 30 SETS
1.7 Quadruple to twin connectors conductor ACSR Dove 6 EACH

2 VIBRATION DAMPERS, SPACER AND CONDUCTOR FITTINGS

2.4 Earth conductor Vibration damper for GSW 95 mm2 118 PCS

3 SPACER DAMPERS AND CONDUCTOR FITTINGS

3.1 Line conductor 4 x ACSR Dove spacer damper 450 mm 348 PCS
3.2 Line conductor ACSR Dove spacer (jumper) 250 mm 54 PCS
3.3 Line conductor ACSR Dove spacer (jumper) 250 mm (weighted) 90 PCS
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 9 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.3.a Vee suspension set insulator type U 160 BLP 12 SETS

(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 686 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 12 x 1.1 = 686 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.6.a Tension set insulator type U 160 BLP 96 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 10,982 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 101 SETS Requirement = 96 x 1.05 = 101 ( 5% spare )

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 10 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.9.a Earth conductor suspension clamp for GSW 95 mm2 4 SETS

5.10.a Earth conductor tension clamp for GSW 95 mm2 32 SETS
5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 24 SETS
Insulator Disc 686 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 24 x 1.1 = 686 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 11 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SCHEDULE 2
SECTION 1 ACSR 338 mm2 ( GANNET )
Steel : 7 wires dia 3.16 mm, Aluminium : 26 wires dia 4.07 mm
1 CONDUCTORS INCLUDING JOINTS, - Steel content per 1 km =7x0.25x3.14x(3.16x0.001)2 x1000x7850=430 kg
JUMPER LOOPS AND ASSOCIATED FITTINGS Alum. content per 1 km =26x0.25x3.14x(4.07x0.001)2 x1000x2768=936kg

1.1 Six quadruple-line conductor ACSR 338 mm2 (Gannet) 272 RTKM
Consist of :
Steel Wire 3,065,883 KG 1 km ACSR Gannet contain 0.430 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
272 rtkm contain = 0.430x272x24x1.02x1.070795x1000= 3,065,883 kg
Aluminium Rod / Ingot 7,336,047 KG 1 km ACSR Gannet contain 0.936 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
272 rtkm contain = 0.936x272x24x1.02x1.1771x1000=7,336,047 kg

-Mid span Joint ACSR 338 mm2 , 3,332 SETS 1 rtkm equal 24.5 km ( + 2 % allowance for sag )
Consist of : 1 unit drum of conductor contains 2 km
272 rtkm equal 6664 km
6664 km require mid span : 6664/2 =3322 set
Steel 3,665 KG 1 set of mid span joint ACSR contain 1 kg of steel, plus 10 % waste
weight of steel required = 3,332 set x 1 kg x 1.1 = 3,665 kg
Aluminium Rod / Ingot 7,330 KG 1 set of mid span joint ACSR contain 2 kg of aluminium, plus 10% waste
weight of steel required = 3,332 set x 2 kg x 1.1 = 7,330 kg

-Repair Sleeve ACSR 338 mm2, 167 SETS require approximately 5 % x 3332 = 167 sets
Consist of :
Aluminium Rod / Ingot 184 KG 1 set of repair sleeve ACSR contain 1 kg of aluminium, plus 10 % waste
weight of aluminium required = 167 set x 1 kg x 1.1 = 184 kg

GSW 95 mm2
Steel : 19 wires dia 2.5 mm
1.2a One earth conductor GSW 95 mm2 272 RTKM Steel content per 1 km =19x0.25x3.14x(2.5x0.001)2 x1000x7850=732 kg
Consist of :
Steel wire 217,464 KG 1 km GSW contain 0.732 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
272 rtkm contain = 0.732 x272x1x1.02x1.070795x1000=217,464 kg

-Mid span Joint GSW 95 mm2, 139 SETS 1 rtkm equal 1.02 km ( + 2% allowance for sag )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 12 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Consist of : 1 unit drum of GSW contains 2 km

272 rtkm equal 277 km
277 km require mid span : 277/2 =139 sets
Steel 153 KG 1 set of mid span joint GSW contain 1 kg of steel, plus 10% waste
weight of steel required = 139 set x 1 kg x 1.1 = 153 kg
Aluminium Rod / Ingot 306 KG 1 set of mid span joint GSW contain 2 kg of aluminium, plus 10% waste
weight of steel required = 139 set x 2 kg x 1.1 = 306 kg

1.3 Set of quadruple ACSR 338 mm2 (Gannet) downleads to 12 SETS

substation gantry (excluding LD insulator sets), consist of :
Steel Wire 13,526 KG 1 km ACSR Gannet contain 0.430 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
12 sets downlead contain = 0.430x0.1x12x24x1.02x1.070795x1000
= 13,526 kg
Aluminium Rod / Ingot 32,365 KG 1 km ACSR Gannet contain 0.936 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
12 sets downlead contain = 0.936x0.1x12x24x1.02x1.1771x1000
= 32,365 kg

-Spacer Damper, consist of : 24 PCS Require 2 sets of Spacer Damper per set = 2 x 12 = 24 sets
Steel 53 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 24 x 2 x 1.1 =53 kg
Aluminium Rod / Ingot 132 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 24 x 5 x 1.1 =132 kg

1.4a Set of earthwires GSW 95 mm2 to substation gantry structure 2 SETS

including all fittings consist of :
Steel Wire 160 KG 1 km GSW contain 0.732 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set require 0.1 km of GSW
2 sets contain = 0.732 x0.1x2x1.02x1.070795x1000 = 160 kg
1.5a Armour rods for phase conductor ACSR 338 mm2 5,820 SETS
Consist of :
Aluminium Rod / Ingot 6,402 KG 1 set armour rod contain 1 kg of aluminium , plus 10 % waste
weight of aluminium required = 5,820 x 1 x 1.1 = 6,402 kg

1.6 Counterweight per 100 kg 96 SETS

Consist of :
Steel 10,560 KG 1 set of counterweight contain 100 kg of steel, plus 10 % waste
weight of steel required = 96 x 100 x 1.1 = 10,560 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 13 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

1.7 Quadruple for twin connectors 12 EACH

Consist of :
Aluminium Rod / Ingot 198 KG each quad to twin connectors contain 15 kg aluminium, plus 10% waste
weight of aluminium required= 12 x 15 x 1.1 = 198 kg

Total item no. 1.1 up to 1.7 :

Steel Wire 3,297,032 KG
Aluminium Rod / Ingot 7,382,965 KG
Steel 14,431 KG

2 VIBRATION DAMPERS, SPACER AND CONDUCTOR

FITTINGS

2.2 Earth conductor vibration damper for GSW 95 mm2 4,534 PCS
Consist of :
Steel 4,987 KG 1 pc of vibration damper GSW contain 1 kg steel, plus 10 % waste
weight of steel required = 4,534 x 1 x 1.1 = 4,987 kg

Iron Ingot 39,899 KG 1 pc of vibration damper GSW contain 8 kg aluminium, plus 10 % waste
weight of steel required = 4,534 x 8 x 1.1 = 39,899 kg

3 SPACER DAMPER AND CONDUCTOR FITTINGS

3.1 Line conductor spacer damper, consist of : 27,200 PCS

Steel 148,362 KG 1 pc line spacer damper contain 5 kg steel, plus 9 % waste
weight of steel required = 27,200 x 5 x 1.09 = 148,362 kg
Aluminium Rod / Ingot 448,636 KG 1 pc line spacer damper contain 15 kg aluminium, plus 9.9 % waste
weight of steel required = 27,200 x 15 x 1.099 = 448,636 kg
3.2 Line conductor spacer (jumper) 250 mm 2,592 PCS
Steel 11,405 KG 1 pc spacer jumper contain 4 kg steel, plus 10 % waste
weight of steel required = 2,592 x 4 x 1.1 = 11,405 kg
Aluminium Rod / Ingot 51,322 KG 1 pc line spacer jumper contain 18 kg aluminium, plus 10 % waste
weight of steel required = 2,592 x 18 x 1.1 = 51,322 kg
3.3 Line conductor spacer (jumper) 250 mm (weighted) 576 PCS
Steel 31,680 KG 1 pc spacer jumper (weighted) contain 50 kg steel, plus 10 % waste
weight of steel required = 576 x 50 x 1.1 = 31,680 kg
Aluminium Rod / Ingot 22,176 KG 1 pc line spacer jumper (weighted) contain 35 kg aluminium, plus 10 % waste
weight of steel required = 576 x 35 x 1.1 = 22,176 kg

Total item no. 3.1 up to 3.3 :

Steel 191,447 KG
Aluminium Rod / Ingot 522,133 KG
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 14 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

4 COUNTERPOISE CABLE INCLUDING EXCAVATION

REINSTATEMENT JOINTING AND CONNECTING TO TOWER
Counterpoise Cable
4.1 Counterpoise cable, consist of 662 TOWER Steel : 7 wires dia 4 mm
Steel content per 1 km =7x0.25x3.14x(4x0.001)2 x1000x7850=690 kg

Steel wire 55,910 KG 1 km counterpoise cable contain 690 kg steel wire

overall foundations = 662 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 662 x 1.02 = 55,910 kg

4.2 Cross Connected or Continuous counterpoise, Consist of

Steel wire 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 0.05 x 100 x 1.02 = 3,519 kg
Total item no. 4.1 up to 4.2 :
Steel wire 59,429 KG

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.1.a Vee suspension set insulator type U 160 BS 1,758 SET

(arching horn line end) - light pollution, consist of :
Insulator fittings 1,846 SETS Requirement = 1,758x1.05=1,846 ( + 5% spares)
Consist of :
Steel 30,459 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 1,846 x 15 x 1.1 = 30,459 kg
Aluminium Rod / Ingot 50,765 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 1,846 x 25 x 1.1 = 50,765 kg
5.2.a Vee suspension set insulator type U 160 BL 672 SET
(arching horn line ends) - medium pollution, consist of :
Insulator fittings 706 SETS Requirement = 672 x1.05=706 ( + 5% spares)
Consist of :
Steel 11,649 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 706 x 15 x 1.1 = 11,649 kg
Aluminium Rod / Ingot 19,415 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 706 x 25 x 1.1 = 19,415 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 15 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.3.a Vee suspension set insulator type U 160 BLP 228 SET
(arching horn line ends) - heavy pollution, consist of :
Insulator fittings 239 SETS Requirement = 228 x1.05=239 ( + 5% spares)
Consist of :
Steel 3,944 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 239 x 15 x 1.1 = 3,944 kg
Aluminium Rod / Ingot 6,573 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 239 x 25 x 1.1 = 6,573 kg
5.3.b Terminal approach Vee suspension set insulator 24 SET
type U 160 BLP (arching horn both ends) - Heavy Pollution, consist of :
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 413 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 25 x 15 x 1.1 = 413 kg
Aluminium Rod / Ingot 688 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 25 x 25 x 1.1 = 688 kg
5.4.a Tension set insulator type U 160 BS 1,704 SET
(arching horn line ends) - Light pollution, consist of :
Insulator fittings 1,789 SETS Requirement = 1,704 x1.05=1,789 ( + 5% spares)
Consist of :
Steel 36,699 KG 1 set of fitting contain 19 kg steel, plus 7.9 % waste
weight = 1,789 x 19 x 1.079 = 36,699 kg
Aluminium Rod / Ingot 63,003 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 1,789 x 32 x 1.1 = 63,003 kg
5.5.a Tension set insulator type U 160 BL 240 SET
(arching horn line ends) - Medium pollution, consist of :
Insulator fittings 252 SETS Requirement = 240 x1.05=252 ( + 5% spares)
Consist of :
Steel 5,267 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 252 x 19 x 1.1 = 5,267 kg
Aluminium Rod / Ingot 8,870 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 252 x 32 x 1.1 = 8,870 kg
5.6.a Tension set insulator type U 160 BLP 144 SET
(arching horn line end) - Heavy pollution, consist of :
Insulator fittings 151 SETS Requirement = 144 x1.05=151 ( + 5% spares)
Consist of :
Steel 3,156 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 151 x 19 x 1.1 = 3,156 kg
Aluminium Rod / Ingot 5,315 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 151 x 32 x 1.1 = 5,315 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 16 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SET
(arching horn both ends) - Heavy Pollution, consist of :
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 523 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 25 x 19 x 1.1 = 523 kg
Aluminium Rod / Ingot 880 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 25 x 32 x 1.1 = 880 kg
Total Item 5.1 a up to item 5.6 b
Steel 92,108 KG
Aluminium Rod / Ingot 155,509 KG

6-8 STEEL MATERIAL FOR DOUBLE CIRCUIT TOWERS AND

EXTENDED TOWERS COMPLETE WITH ALL FITTINGS, BOLTS
AND NUTS WASHERS AND STUBS

6.1 - 6.7 Tower Material & Accessories type AA=485 Towers , consist of : 17,885,450 KG 16,259,500 x 1.1 = 17,885,450 kg ( + 10 % waste )
AA-3 = 151 towers x 30,497 = 4,605,047 kg
AA 0 = 65 towers x 31,764 = 2,064,660 kg
AA+3 = 96 towers x 33,684 = 3,233,664 kg
AA+6 = 77 towers x 34,957 = 2,691,689 kg
AA+9 = 91 towers x 38,105 = 3,467,555 kg
AA+12 = 5 towers x 39,377 = 196,885 kg
Total = 16,259,500 kg

6.7a 4 Stubs for tower type AA : 485 Towers 448,900 KG Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Waste allowance = 11.514 %
485 AA towers = 485 x 830 x 1.11514 = 448,900 kg

7.1 - 7.13 Tower Material & Accessories type BB : 116 Towers, consist of : 6,650,332 KG 5,963,692 x 1.11514 = 6,650,332 kg ( +11.514 % waste )
BB -3 = 40 towers x 45,445 = 1,817,800 kg
BB 0 = 12 towers x 47,201 = 566,412 kg
BB +3 = 17 towers x 50,409 kg = 856,953 kg
BB+ 6 = 18 towers x 52,164 = 938,952 kg
BB+9 = 26 towers x 57,200=1,487,200 kg
BB+12 = 3 towers x 58,955 = 176,865 kg
Stubs = 116 x 1,030 = 119,480 kg
Total = 5,963,692 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 17 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

7.14 - 7.24 Tower Material & Accessories type CC : 28 Towers 1,866,454 KG 1,673,740 x 1.11514 = 1,866,454 kg ( +11.514 % waste )
CC -3 = 8 towers x 53,257 = 426,056 kg
CC 0 = 6 towers x 54,965 = 329,790 kg
CC +3 = 5 towers x 60,193 = 300,965 kg
CC+6 = 7 towers x 61,901 = 433,307 kg
CC +9 = 2 towers x 65,085 = 130,170 kg
Stubs = 28 x 1,909 = 53,452 kg
Total = 1,673,740 kg

7.25 - 7.36 Tower Material & Accessories type DD : 27 Towers 2,447,247 KG 2,194,565 X 1.11514 = 2,447,247 KG (+ 11.514 % waste)
DD -3 = 4 towers x 72,500 = 290,000 kg
DD 0 = 8 towers x 75,000 = 600,000 kg
DD +3 = 6 towers x 78,400 = 470,400 kg
DD+6 = 8 towers x 82,700 = 661,600 kg
DD +9 = 1 tower x 86,300 = 86,300 kg
Stubs = 27 x 3,195 = 86,265 kg
Total = 2,194,565 kg

7.37 - 7.47 Tower Material & Accessories type EE : 3 Towers 329,169 KG 295,182 X 1.11514 = 329,169 KG (+ 11.514 % waste)
EE 0 = 1 tower x 88,233 = 88,233 kg
EE +3 = 2 towers x 98,598 = 197,196 kg
Stubs = 3 x 3,251 = 9,753 kg
Total = 295,182 kg
7.48 - 7.59 Tower Material & Accessories type FF : 2 Towers 182968 204,035 KG 182,968 X 1.11514 = 204,035 KG (+ 11.514 % waste)
FF 0 = 2 towers x 88,233 = 176,466 kg
Stubs = 2 x 3,251 = 6,502 kg
Total = 182,968 kg

7.60 - 7.70 Tower Material & Accessories type GG : 1 Tower 78,705 KG 70,579 X 1.11514 = 78,705 KG (+ 11.514 % waste)
GG +3 = 1 tower x 68,704 = 68,704 kg
Stubs = 1 x 1,875 = 1,875 kg
Total = 70,579 kg

8.1 - 8.3 Low level gantry : 2 sets 78 KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)

Total Item 6.1 up to item 8.3 29,910,371 KG

Consist of :
Steel sections,plates and billets 28,713,956 KG 29,910,371 X 0.96 = 28,713,956 kg
Bolts and nuts 1,196,415 KG 29,910,371 X 0.04 = 1,196,415 kg
Zinc Galvanise 2,093,726 KG Requirement of Zinc Galvanise is 7 % x 29,910,371 = 2,093,726 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 18 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

10 MISCELLANEOUS PRICES FOR FOUNDATION WORK

10.9 Steel work for individual leg extension 50 TONNE

Consist of :
Steel sections,plates and billets 52,800 KG 50,000 *0.96*1.10 (+10% waste )
Bolts and nuts 2,200 KG 50,000 *0.04*1.10 (+ 10% waste )
Zinc Galvanise 3,850 KG Requirement of Zinc Galvanise is 7 % x (52,800 + 2,200) = 3,850 kg

11 MISCELLANEOUS STEEL WORK PRICES FOR SPECIAL

TOWERS, SPECIAL EXTENSIONS AND MODIFICATIONS

11.1 Structural Mild steel 20 TONNE

11.2 Structural HT steel 20 TONNE
Item 11.1 & 11. 2 consist of :
Steel sections,plates and billets 42,240 KG (+10% waste ), 96 %
Bolts and nuts 1,760 KG (+ 10% waste ), 4 %
Zinc Galvanise 3,080 KG Requirement of Zinc Galvanise is 7 % x (42,240+1,760) = 3,080 kg

12 TOWER TYPE TEST, DOUBLE CIRCUIT TOWER

(including supply, erection and credit to scrap value
destruction test)

12.1 - 12.2 TOWER TYPE AA AND TYPE BB : 2 Towers, consist of : 90,390 KG 82,173 kg x 1.1 = 90,390 kg ( + waste 10 % )
AA +0 = 1 tower x 31,764 = 31,764 kg
BB +3 = 1 tower x 50,409 = 50,409 kg
Total = 82,173 kg
Item 12.1 & 12. 2 consist of :
Steel sections,plates and billets 86,775 KG 90,390 x 0.96 x 1.1 ( + 10% waste )
Bolts and nuts 3,616 KG 90,390 x 0.04 x 1.1 ( + 10% waste )
Zinc Galvanise 6,327 KG Requirement of Zinc Galvanise is 7 % x (86,775+3,616) = 6,327 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 19 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2A
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS ACSR 282 mm2 ( DOVE )
Steel : 7 wires dia 2.89 mm, Aluminium : 26 wires dia 3.72 mm
1.1a Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM Steel content per 1 km =7x0.25x3.14x(2.89x0.001)2 x1000x7850=360 kg
Aluminium Clad Wire Alum. content per 1 km =26x0.25x3.14x(3.72x0.001)2 x1000x2768=782kg
Consist of :
Steel Wire 31,462 KG 1 km ACSR Dove contain 0.360 T of steel wire
sagging allowance 2 %, waste allowance 2 %
3.5 rtkm contain = 0.360x3.5x24x1.02x1.02x1000= 31,462 kg

Aluminium Rod / Ingot 68,565 KG 1 km ACSR Dove contain 0.782 T of aluminium

sagging allowance 2 %, waste allowance 2.34 %
3.5 rtkm contain = 0.782x3.5x24x1.02x1.0234x1000=68,565 kg

1.1b Six twin-line conductor ACSR 429 mm2 (Zebra) 3.5 RTKM ACSR 429 mm2 ( ZEBRA )
Steel : 7 wires dia 3.18 mm, Aluminium : 54 wires dia 3.18 mm
Steel content per 1 km =7x0.25x3.14x(3.18x0.001)2 x1000x7850=436 kg
Aluminium Clad Wire Alum. content per 1 km =54x0.25x3.14x(3.18x0.001)2 x1000x2768=1187kg
Consist of :
Steel Wire 19,052 KG 1 km ACSR Zebra contain 0.436 T of steel wire
sagging allowance 2 %, waste allowance 2 %
six twin line = 6 x 2 = 12 lines per rt km
3.5 rtkm contain = 0.436x3.5x12x1.02x1.02x1000=19,052 kg

Aluminium Rod / Ingot 52,041 KG 1 km ACSR Zebra contain 1.187 T of aluminium

sagging allowance 2 %, waste allowance 2.34 %
six twin line = 6 x 2 = 12 lines per rt km
3.5 rtkm contain = 1.187x3.5x12x1.02x1.0234x1000= 52,041 kg

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Steel Wire 5,331 KG 1 km of GSW contain 0.732 T of steel wire
sagging allowance 2 %, waste allowance 2 %
3.5 rtkm contain = 0.732x3.5x2x1.02x1.02x1000 = 5,331 kg

1.3a Set of quadruple ACSR 282 mm2 (Dove) downleads to 6 SETS

substation gantry (excluding LD insulator sets), consist of :
Steel Wire 5,393 KG 1 km of ACSR Dove contain 0.360 T of steel wire
sagging allowance 2 %, waste allowance 2 %
Each downlead require 0.1 km
6 sets contain = 0.360x0.1x6x24x1.02x1.02x1000=5,393 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 20 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Aluminium Rod / Ingot 11,755 KG 1 km of ACSR Dove contain 0.782 T of aluminium

sagging allowance 2 %, waste allowance 2.34 %
Each downlead require 0.1 km
6 sets contain = 0.782x0.1x6x24x1.02x1.0234x1000=11,755 kg

1.3b Set of quadruple ACSR 429 mm2 (Zebra) downleads to 6 SETS

substation gantry (excluding LD insulator sets), consist of :
Steel Wire 3,266 KG 1 km of ACSR Zebra contain 0.436 T of steelwire
sagging allowance 2 %, waste allowance 2 %
Each downlead require 0.1 km, 1 rtkm equal 12 km
6 sets contain = 0.436x0.1x6x12x1.02x1.02x1000=3,266 kg

Aluminium Rod / Ingot 8,921 KG 1 km of ACSR Zebra contain 1.187 T of aluminium

sagging allowance 2 %, waste allowance 2.34 %
Each downlead require 0.1 km, 1 rtkm equal 12 km
6 sets contain = 1.187x0.1x6x12x1.02x1.0234x1000=8,921 kg
1.4a Set of earthwires GSW 95 mm2 to substation gantry structure 2 SETS
including all fittings consist of :
Steel Wire 152 KG 1 km of GSW contain 0.732 T of steel wire
sagging allowance 2 %, waste allowance 2 %
Each set require 0.1 km
2 sets contain = 0.73x0.1x2x1.02x1.15x1000=152 kg
Total Item 1.1 a up to item 1.4a
Consist of :
Steel Wire 64,656 KG
Aluminium Rod / Ingot 141,282 KG

4 COUNTERPOISE CABLE INCLUDING EXCAVATION

REINSTATEMENT JOINTING AND CONNECTING TO TOWER

4.1 Counterpoise cable, consist of 845 KG 1 km counterpoise cable contain 690 kg steel wire
Steel wire overall foundations = 10 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 10 x 1.02 = 845 kg

4.2 Cross Connected or Continuous counterpoise, Consist of

Steel Wire 141 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 4 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 0.05 x 4 x 1.02 = 141 kg
Total Item 4.1 & 4.2, consist of :
Steel wire 985 KG
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 21 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

6-7 STEEL MATERIAL FOR FOUR CIRCUIT TOWERS 500 KV /

150 KV AND EXTENDED TOWERS COMPLETE WITH ALL
FITTINGS, BOLTS AND NUTS, WASHERS AND STUBS

6.1 - 6.13 Tower Material & Accessories type 4AA : 6 Towers 275,965 KG 250,877 X 1.1 = 275,965 KG (+ 10% waste)
4AA -3 = 4 towers x 39,600 = 158,400 kg
4AA 0 = 1 tower x 41,131 = 41,131 kg
4AA +3 = 1 tower x 44,722 = 44,722 kg
Stubs = 6 x 1,104 = 6,624 kg
Total = 250,877 kg

7.1 - 7.13 Tower Material & Accessories type 4BB : 1 Tower 84,294 KG 76,631 X 1.1 = 84,294 KG (+ 10% waste)
4BB 0 = 1 tower x 74,218 = 74,218 kg
Stubs = 1 x 2,413 = 2,413 kg
Total = 76,631 kg

7.25 - 7.36 Tower Material & Accessories type 4DD : 4 Towers 541,213 KG 492,012 X 1.1 = 541,213 KG (+ 10% waste)
4DD 0 = 4 towerS x 118,907 = 475,628 kg
Stubs = 4 x 4,096 = 16,384 kg
Total = 492,012 kg

7.37 - 7.47 Tower Material & Accessories type 4FF : 2 Towers 301,165 KG 273,786 X 1.1 = 301,165 KG (+ 10% waste)
4FF +3 = 2 towers x 132,797 = 265,594 kg
Stubs = 2 x 4,096 = 8,192 kg
Total = 273,786 kg

Total Item 6.1 up to item 7.47 1,202,637 KG

Consist of :
Steel sections, plates and billets 1,154,531 KG 96 % + 10 % waste
Bolts and nuts 48,105 KG 4 % + 10 % waste
Zinc Galvanise 84,185 KG Requirement of Zinc Galvanise = 7 % x (1,154,531 + 48,105 ) = 84,185 kg

12 MISCELLANEOUS STEEL WORK PRICES FOR SPECIAL

TOWERS, SPECIAL EXTENSIONS AND MODIFICATIONS

12.2 Structural HT steel 5 TONNE

Consist of :
Steel sections, plates and billets 5,280 KG 5,000 X 0.96 X 1.1 = 5,280 KG (+ 10% waste)
Bolts and nuts 220 KG 5,000 X 0.04 X 1.1 = 220 KG (+ 10% waste)
Zinc Galvanise 385 KG Requirement of Zinc Galvanise = 7 % x ( 5,280 + 220 ) = 385 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 22 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2B
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.1 Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM
Aluminium Clad Wire
Consist of :
Steel Wire 31,471 KG 1 km of ACSR Dove contain 0.360 T of steel wire
sagging allowance 2 %, waste allowance 2.03 %
3.5 rtkm contain = 0.360x3.5x24x1.02x1.0203x1000=31,471 kg

Aluminium Rod / Ingot 68,342 KG 1 km of ACSR Dove contain 0.782 T of aluminium

sagging allowance 2 %, waste allowance 2 %
3.5 rtkm contain = 0.782x3.5x24x1.02x1.02x1000=68,342 kg

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Steel Wire 5,333 KG 1 km of GSW contain 0.732 T of steel wire
sagging allowance 2 %, waste allowance 2.03 %
3.5 rtkm contain = 0.732x3.5x2x1.02x1.0203x1000 = 5,333 kg

1.3 Set of quadruple ACSR 282 mm2 (Dove) downleads to

substation gantry (excluding LD insulator sets), consist of :
Steel Wire 5,395 KG 1 km of ACSR Dove contain 0.360 T of steel wire
sagging allowance 2 %, waste allowance 2.03 %
Each downlead require 0.1 km
6 sets contain = 0.360x0.1x6x24x1.02x1.0203x1000=5,395 kg

Aluminium Rod / Ingot 11,716 KG 1 km of ACSR Dove contain 0.782 T of aluminium

sagging allowance 2 %, waste allowance 2 %
Each downlead require 0.1 km
6 sets contain = 0.782x0.1x6x24x1.02x1.02x1000=11,716 kg

1.4a Set of earthwires GSW 95 mm2 to substation gantry structure

including all fittings consist of :
Steel Wire 152 KG 1 km of GSW contain 0.732T of steel wire
sagging allowance 2 %, waste allowance 2.03 %
Each set require 0.1 km
2 sets contain = 0.732x0.1x2x1.02x1.0203x1000=152 kg
Total Item 1.1 up to item 1.4a, consist of :
Steel Wire 42,351 KG
Aluminium Rod / Ingot 80,058 KG

4 COUNTERPOISE CABLE INCLUDING EXCAVATION

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 23 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

REINSTATEMENT JOINTING AND CONNECTING TO TOWER

4.1 Counterpoise cable, consist of 845 KG 1 km counterpoise cable contain 690 kg steel wire
Steel wire overall foundations = 10 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 10 x 1.02 = 845 kg

4.2 Cross Connected or Continuous counterpoise, Consist of 141 KG 1 km counterpoise cable contain 690 kg steel wire
Steel Wire overall foundations to be cross connected = 4 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 0.05 x 4 x 1.02 = 141 kg
Total Item 4.1 & 4.2 consist of :
Steel Wire 985 KG

6-8 STEEL MATERIAL FOR DOUBLE CIRCUIT TOWERS 500 KV

AND EXTENDED TOWERS COMPLETE WITH ALL FITTINGS,
BOLTS AND NUTS, WASHERS AND STUBS

6 DOUBLE CIRCUIT TOWERS AND EXTENDED TOWERS OF

THE SUSPENSION TYPE COMPLETE WITH ALL FITTINGS

6.2 - 6.3 Tower Material & Accessories type AA : 2 Towers, consist of : 71,993 KG 65,448 x 1.1 = 71,993 kg ( plus 10 % waste allowance )
AA 0 = 1 tower x 31,764 = 31,764 kg
AA +3 = 1 tower x 33,684 = 33, 684 kg
Total = 65,448 kg

6.7a 4 Stubs for tower type AA : 2 Towers 1,846 KG Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Waste allowance = 11.229 %
2 AA towers = 2 x 830 x 1.11229 = 1,846 kg

7.14 - 7.24 Tower Material & Accessories type CC : 3 Towers 189,781 KG 170,622*1.11229 = 189,781 kg (+11.229 % waste allowance)
CC +0 = 3 towers x 54,965 = 164,895 kg
stubs = 3 x 1,909 = 5,727 kg
Total = 170,622 kg

7.25 - 7.36 Tower Material & Accessories type DD : 4 Towers 347,907 KG 312,780*1.11229 = 347,907 kg (+11.229 % waste allowance)
DD +0 = 4 towers x 75,000 = 300,000 kg
stubs = 4 x 3,195 = 12,780 kg
Total = 312,780 kg
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 24 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

7.48 - 7.59 Tower Material & Accessories type FF : 2 Towers 215,042 KG 193,333*1.11229 = 215,042 kg (+11.229 % waste allowance)
FF +0 = 1 tower x 88,233 = 88,233 kg
FF +3 = 1 tower x 98,598 = 98,598 kg
stubs = 2 x 3,251 = 6,502 kg
Total = 193,333 kg

Total Item 6.2 up to item 7.59 826,570 KG

Consist of :
Steel sections,plates and billets 793,507 KG 754,577*0.96 = 724,394 kg
Bolts and Nuts 33,063 KG 754,577*0.04 = 30,183 kg
Zinc Galvanise 57,860 KG Requirement of Zinc Galvanise = 7 % x 826,570 = 57,860 kg

10 MISCELLANEOUS STEEL WORK PRICES FOR SPECIAL

TOWERS, SPECIAL EXTENSIONS AND MODIFICATIONS

10.2 Steel work for individual leg extension 5 TONNE

Consist of :
Steel sections,plates and billets 5,280 KG 5000 X 1.1 X 0.96 = 5,280 KG (+10% waste allowance)
Bolts and Nuts 220 KG 5000 X 1.1 X 0.04 = 220 KG (+10% waste allowance)
Zinc Galvanise 385 KG Requirement of Zinc Galvanise = 7 % X (5,280+220) = 385 KG
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 25 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SCHEDULE 1

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.1.a Vee suspension set insulator type U 160 BS 1,758 SETS

(arching horn line end) - light pollution, consist of :
Insulator disc 116,028 PCS Require 60 pcs per set plus 10 % allowance for spare
60 x 1,758 x 1.1 = 116,028 pcs
Insulator fittings 1,846 SETS Requirement = 1,758x1.05=1,846 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 1,846 SET
-Twisted Double Clevis 2 pcs 3,692 pcs
-Ball Clevis 2 pcs 3,692 pcs
-Socket Clevis 2 pcs 3,692 pcs
-Corona Ring 2 pcs 3,692 pcs
-Twisted Double Clevis 2 pcs 3,692 pcs
-Suspension clamp 4 pcs 7,384 pcs

5.2.a Vee suspension set insulator type U 160 BL 672 SETS

(arching horn line ends) - medium pollution, consist of :
Insulator disc 44,352 PCS pcs Require 60 pcs per set plus 10 % allowance for spare
60 x 672 x 1.1 = 44,352 pcs
Insulator fittings 706 SETS sets Requirement = 672 x1.05=706 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 706 SETS
-Twisted Double Clevis 2 pcs 1,412 pcs
-Ball Clevis 2 pcs 1,412 pcs
-Socket Clevis 2 pcs 1,412 pcs
-Corona Ring 2 pcs 1,412 pcs
-Twisted Double Clevis 2 pcs 1,412 pcs
-Suspension clamp 4 pcs 2,824 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 26 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.3.a Vee suspension set insulator type U 160 BLP 228 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator disc 13,042 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 228 x 1.1 = 13,042 pcs
Insulator fittings 239 SETS Requirement = 228 x1.05=239 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 239 SETS
-Twisted Double Clevis 2 pcs 478 pcs
-Ball Clevis 2 pcs 478 pcs
-Socket Clevis 2 pcs 478 pcs
-Corona Ring 2 pcs 478 pcs
-Twisted Double Clevis 2 pcs 478 pcs
-Suspension clamp 4 pcs 956 pcs

5.3.b Terminal approach Vee suspension set insulator 24 SETS

type U 160 BLP (arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 1,373 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 24 x 1.1 = 1,373 pcs
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 2 pcs 50 pcs
-Ball Clevis 2 pcs 50 pcs
-Socket Clevis 2 pcs 50 pcs
-Arching Racket 1 pcs 25 pcs
-Corona Ring 2 pcs 50 pcs
-Twisted Double Clevis 2 pcs 50 pcs
-Suspension clamp 4 pcs 100 pcs

5.4.a Tension set insulator type U 160 BS 1,704 SETS

(arching horn line ends) - Light pollution, consist of :
Insulator disc 224,928 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 1,704 x 1.1 = 224,928 pcs
Insulator fittings 1,789 SETS Requirement = 1,704 x1.05=1,789 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 1,789 SETS
-Twisted Double Clevis 6 pcs 10,734 pcs
-Ball Clevis 4 pcs 7,156 pcs
-Socket Clevis 4 pcs 7,156 pcs
-Corona Ring 1 pcs 1,789 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 27 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Jumper Spacer 1 pcs 1,789 pcs

-Dead End Clamp 4 pcs 7,156 pcs
-Jumper Terminal 4 pcs 7,156 pcs
-Bolt for Ring 19 pcs 33,991 pcs

5.5.a Tension set insulator type U 160 BL 240 SETS

(arching horn line ends) - Medium pollution, consist of :
Insulator disc 31,680 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 240 x 1.1 = 31,680 pcs
Insulator fittings 252 SETS Requirement = 240 x1.05=252 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 252 SETS
-Twisted Double Clevis 6 pcs 1,512 pcs
-Ball Clevis 4 pcs 1,008 pcs
-Socket Clevis 4 pcs 1,008 pcs
-Corona Ring 1 pcs 252 pcs
-Jumper Spacer 1 pcs 252 pcs
-Dead End Clamp 4 pcs 1,008 pcs
-Jumper Terminal 4 pcs 1,008 pcs
-Bolt for Ring 19 pcs 4,788 pcs

5.6.a Tension set insulator type U 160 BLP 144 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator disc 16,474 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 144 x 1.1 = 16,474 pcs
Insulator fittings 151 SETS Requirement = 144 x1.05=151 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 151 SETS
-Twisted Double Clevis 6 pcs 906 pcs
-Ball Clevis 4 pcs 604 pcs
-Socket Clevis 4 pcs 604 pcs
-Corona Ring 1 pcs 151 pcs
-Jumper Spacer 1 pcs 151 pcs
-Dead End Clamp 4 pcs 604 pcs
-Jumper Terminal 4 pcs 604 pcs
-Bolt for Ring 19 pcs 2,869 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 28 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,476 pcs
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 6 pcs 150 pcs
-Ball Clevis 4 pcs 100 pcs
-Socket Clevis 4 pcs 100 pcs
-Arching Racket 2 pcs 50 pcs
-Corona Ring 1 pcs 25 pcs
-Jumper Spacer 1 pcs 25 pcs
-Dead End Clamp 4 pcs 100 pcs
-Jumper Terminal 4 pcs 100 pcs
-Bolt for Ring 19 pcs 475 pcs

5.7.b Light duty tension set insulator type U 160 BLP 12 SETS
Heavy pollution, consist of :
Insulator disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 3 pcs 39 pcs
-Extension Link 3 pcs 39 pcs
-Ball Eye 1 pcs 13 pcs
-Arching Racket 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke Plate 3 pcs 39 pcs
-Corona Ring 1 pcs 13 pcs
-Turnbuckle 4 pcs 52 pcs
-Jumper Spacer 1 pcs 13 pcs
-Dead End Clamp 4 pcs 52 pcs
-Jumper Terminal 4 pcs 52 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 29 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.8.b Reversed light duty tension set insulator type U 160 BLP 12 SETS
Heavy pollution, consist of :
Insulator disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 3 pcs 39 pcs
-Extension Link 3 pcs 39 pcs
-Ball Socket 1 pcs 13 pcs
-Arching Racket 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke Plate 3 pcs 39 pcs
-Corona Ring 1 pcs 13 pcs
-Turnbuckle 4 pcs 52 pcs
-Jumper Spacer 1 pcs 13 pcs
-Dead End Clamp 4 pcs 52 pcs
-Jumper Terminal 4 pcs 52 pcs

5.11 Jumper pilot Suspension set insulator type U 160 BS, consist of : 123 SETS
Insulator disc 4,059 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 123 x 1.1 = 4,059 pcs
Insulator fittings 129 SETS Requirement = 123 x 1.05=129 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 129 SETS
-Twisted Double Clevis 1 pcs 129 pcs
-Extension Link 1 pcs 129 pcs
-Ball Eye 1 pcs 129 pcs
-Socket Clevis 1 pcs 129 pcs
-Yoke 1 pcs 129 pcs
-Corona Ring 2 pcs 258 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BL, consist of : 60 SETS Require 30 pcs per set plus 10 % allowance for spare
Insulator disc 1,980 PCS 30 x 60 x 1.1 = 1,980 pcs

Insulator fittings 63 SETS Requirement = 60 x 1.05=63 ( + 5% spares)

1 set of insulator fittings consist of :
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 30 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Requirement For
1 SET 63 SETS
-Twisted Double Clevis 1 pcs 63 pcs
-Extension Link 1 pcs 63 pcs
-Ball Eye 1 pcs 63 pcs
-Socket Clevis 1 pcs 63 pcs
-Yoke 1 pcs 63 pcs
-Corona Ring 2 pcs 126 pcs

SECTION 2A

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

500 KV TRANSMISSION LINE

5.3.a Vee suspension set insulator type U 160 BLP 30 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 1,716 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 30 x 1.1 = 1,716 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 32 SETS
-Twisted Double Clevis 2 pcs 64 pcs
-Ball Clevis 2 pcs 64 pcs
-Socket Clevis 2 pcs 64 pcs
-Corona Ring 2 pcs 64 pcs
-Twisted Double Clevis 2 pcs 64 pcs
-Suspension clamp 4 pcs 128 pcs

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 31 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

1 set of insulator fittings consist of :

Requirement For
1 SET 6 SETS
-Twisted Double Clevis 2 pcs 12 pcs
-Ball Clevis 2 pcs 12 pcs
-Socket Clevis 2 pcs 12 pcs
-Arching Racket 1 pcs 6 pcs
-Corona Ring 2 pcs 12 pcs
-Twisted Double Clevis 2 pcs 12 pcs
-Suspension clamp 4 pcs 24 pcs

5.6.a Tension set insulator type U 160 BLP 60 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 63 SETS
-Twisted Double Clevis 6 pcs 378 pcs
-Ball Clevis 4 pcs 252 pcs
-Socket Clevis 4 pcs 252 pcs
-Corona Ring 1 pcs 63 pcs
-Jumper Spacer 1 pcs 63 pcs
-Dead End Clamp 4 pcs 252 pcs
-Jumper Terminal 4 pcs 252 pcs
-Bolt for Ring 19 pcs 1,197 pcs

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,746 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 32 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

1 set of insulator fittings consist of :

Requirement For
1 SET 25 SETS
-Twisted Double Clevis 6 pcs 150 pcs
-Ball Clevis 4 pcs 100 pcs
-Socket Clevis 4 pcs 100 pcs
-Arching Racket 2 pcs 50 pcs
-Corona Ring 1 pcs 25 pcs
-Jumper Spacer 1 pcs 25 pcs
-Dead End Clamp 4 pcs 100 pcs
-Jumper Terminal 4 pcs 100 pcs
-Bolt for Ring 19 pcs 475 pcs

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Eye 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 33 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

1 set of insulator fittings consist of :

Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Socket 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 12 SETS
Insulator Disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 1 pcs 13 pcs
-Extension Link 1 pcs 13 pcs
-Ball Eye 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke 1 pcs 13 pcs
-Corona Ring 2 pcs 26 pcs

150 KV TRANSMISSION LINE

5.14 Double suspension string insulator type U 120 B for 2 x ACSR Zebra 30 SETS
Consist of :
Insulator Disc 792 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 30 x 1.1 = 792 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 32 SETS
-U Bolt 1 pcs 32 pcs
-Shackle 1 pcs 32 pcs
-Yoke 3 pcs 96 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 34 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Ball Clevis 2 pcs 64 pcs

-Arching Horn 4 pcs 128 pcs
-Socket Clevis 2 pcs 64 pcs
-Twisted Double Clevis 1 pcs 32 pcs
-Suspension Clamp 2 pcs 64 pcs
-Armor Rod 2 pcs 64 pcs

5.16 Double tension string insulator type U 210 B for 2 x ACSR Zebra 60 SETS
Consist of :
Insulator Disc 1,584 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 60 x 1.1 = 1,584 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 63 SETS
-Twisted Double Clevis 3 pcs 189 pcs
-Twisted Clevis Tongue 1 pcs 63 pcs
-Yoke 2 pcs 126 pcs
-Ball Clevis 2 pcs 126 pcs
-Arching Horn 4 pcs 252 pcs
-Socket Clevis 2 pcs 126 pcs
-Adjustable Extension 2 pcs 126 pcs
-Compression Dead Clamp 2 pcs 126 pcs
-Jumper Terminal 2 pcs 126 pcs

5.17 Reversed low duty tension set insulator type U 210 B for 6 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 79 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 6 x 1.1 = 79 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Yoke 1 pcs 6 pcs
-Ball Clevis 1 pcs 6 pcs
-Arching Horn 2 pcs 12 pcs
-Socket Clevis 1 pcs 6 pcs
-Adjustable Extension 2 pcs 12 pcs
-Compression Dead Clamp 2 pcs 12 pcs
-Jumper Terminal 2 pcs 12 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 35 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.18 Jumper pilot Suspension set insulator type U 120 B for 12 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 158 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 12 x 1.1 = 158 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 =13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-U Bolt 1 pcs 13 pcs
-Ball Eye 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke 1 pcs 13 pcs
-U Connector 2 pcs 26 pcs
-Suspension Clamp 2 pcs 26 pcs
-Counterweight Shackle 2 pcs 26 pcs
-Counterweight U Bolt 2 pcs 26 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 36 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2B
5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS
COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.3.a Vee suspension set insulator type U 160 BLP 12 SETS

(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 686 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 12 x 1.1 = 686 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 2 pcs 26 pcs
-Ball Clevis 2 pcs 26 pcs
-Socket Clevis 2 pcs 26 pcs
-Corona Ring 2 pcs 26 pcs
-Twisted Double Clevis 2 pcs 26 pcs
-Suspension clamp 4 pcs 52 pcs

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 2 pcs 12 pcs
-Ball Clevis 2 pcs 12 pcs
-Socket Clevis 2 pcs 12 pcs
-Arching Racket 1 pcs 6 pcs
-Corona Ring 2 pcs 12 pcs
-Twisted Double Clevis 2 pcs 12 pcs
-Suspension clamp 4 pcs 24 pcs

5.6.a Tension set insulator type U 160 BLP 96 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 10,982 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 101 SETS Requirement = 96 x 1.05 = 101 ( 5% spare )
1 set of insulator fittings consist of :
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 37 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Requirement For
1 SET 101 SETS
-Twisted Double Clevis 6 pcs 606 pcs
-Ball Clevis 4 pcs 404 pcs
-Socket Clevis 4 pcs 404 pcs
-Corona Ring 1 pcs 101 pcs
-Jumper Spacer 1 pcs 101 pcs
-Dead End Clamp 4 pcs 404 pcs
-Jumper Terminal 4 pcs 404 pcs
-Bolt for Ring 19 pcs 1,919 pcs

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 6 pcs 150 pcs
-Ball Clevis 4 pcs 100 pcs
-Socket Clevis 4 pcs 100 pcs
-Arching Racket 2 pcs 50 pcs
-Corona Ring 1 pcs 25 pcs
-Jumper Spacer 1 pcs 25 pcs
-Dead End Clamp 4 pcs 100 pcs
-Jumper Terminal 4 pcs 100 pcs
-Bolt for Ring 19 pcs 475 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 38 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Eye 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Socket 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 24 SETS
Insulator Disc 686 PCS Require 26 pcs per set plus 10 % allowance for spare
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 39 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.02 / 2001
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

26 x 24 x 1.1 = 686 pcs

Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 1 pcs 25 pcs
-Extension Link 1 pcs 25 pcs
-Ball Eye 1 pcs 25 pcs
-Socket Clevis 1 pcs 25 pcs
-Yoke 1 pcs 25 pcs
-Corona Ring 2 pcs 50 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 40 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SCHEDULE 1

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.1.a Vee suspension set insulator type U 160 BS 2,136 SETS

(arching horn line end) - light pollution, consist of :
Insulator disc 140,976 PCS Require 60 pcs per set plus 10 % allowance for spare
60 x 2,136 x 1.1 = 140,976 pcs
Insulator fittings 2,243 SETS Requirement = 2,136 x 1.05 = 2,243 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 2,243 SET
-Twisted Double Clevis 2 pcs 4,486 pcs
-Ball Clevis 2 pcs 4,486 pcs
-Socket Clevis 2 pcs 4,486 pcs
-Corona Ring 2 pcs 4,486 pcs
-Twisted Double Clevis 2 pcs 4,486 pcs
-Suspension clamp 4 pcs 8,971 pcs

5.2.a Vee suspension set insulator type U 160 BL 276 SETS

(arching horn line ends) - medium pollution, consist of :
Insulator disc 18,216 PCS pcs Require 60 pcs per set plus 10 % allowance for spare
60 x 276 x 1.1 = 18,216 pcs
Insulator fittings 290 SETS sets Requirement = 276 x1.05=290 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 290 SETS
-Twisted Double Clevis 2 pcs 580 pcs
-Ball Clevis 2 pcs 580 pcs
-Socket Clevis 2 pcs 580 pcs
-Corona Ring 2 pcs 580 pcs
-Twisted Double Clevis 2 pcs 580 pcs
-Suspension clamp 4 pcs 1,159 pcs

5.3.a Vee suspension set insulator type U 160 BLP 192 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator disc 10,982 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 192 x 1.1 = 10,982 pcs
Insulator fittings 202 SETS Requirement = 192 x1.05=202 ( + 5% spares)
1 set of insulator fittings consist of :
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 41 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Requirement For
1 SET 202 SETS
-Twisted Double Clevis 2 pcs 403 pcs
-Ball Clevis 2 pcs 403 pcs
-Socket Clevis 2 pcs 403 pcs
-Corona Ring 2 pcs 403 pcs
-Twisted Double Clevis 2 pcs 403 pcs
-Suspension clamp 4 pcs 806 pcs

5.3.b Terminal approach Vee suspension set insulator 18 SETS

type U 160 BLP (arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 1,030 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 18 x 1.1 = 1,030 pcs
Insulator fittings 19 SETS Requirement = 18 x1.05=19 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 19 SETS
-Twisted Double Clevis 2 pcs 38 pcs
-Ball Clevis 2 pcs 38 pcs
-Socket Clevis 2 pcs 38 pcs
-Arching Racket 1 pcs 19 pcs
-Corona Ring 2 pcs 38 pcs
-Twisted Double Clevis 2 pcs 38 pcs
-Suspension clamp 4 pcs 76 pcs

5.4.a Tension set insulator type U 160 BS 2,050 SETS

(arching horn line ends) - Light pollution, consist of :
Insulator disc 270,600 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 2,050 x 1.1 = 270,600 pcs
Insulator fittings 2,153 SETS Requirement = 2,050 x1.05=2,153 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 2,153 SETS
-Twisted Double Clevis 6 pcs 12,915 pcs
-Ball Clevis 4 pcs 8,610 pcs
-Socket Clevis 4 pcs 8,610 pcs
-Corona Ring 1 pcs 2,153 pcs
-Jumper Spacer 1 pcs 2,153 pcs
-Dead End Clamp 4 pcs 8,610 pcs
-Jumper Terminal 4 pcs 8,610 pcs
-Bolt for Ring 19 pcs 40,898 pcs

5.5.a Tension set insulator type U 160 BL 358 SETS

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 42 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

(arching horn line ends) - Medium pollution, consist of :

Insulator disc 47,256 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 358 x 1.1 = 47,256 pcs
Insulator fittings 376 SETS Requirement = 358 x1.05 = 376 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 376 SETS
-Twisted Double Clevis 6 pcs 2,255 pcs
-Ball Clevis 4 pcs 1,504 pcs
-Socket Clevis 4 pcs 1,504 pcs
-Corona Ring 1 pcs 376 pcs
-Jumper Spacer 1 pcs 376 pcs
-Dead End Clamp 4 pcs 1,504 pcs
-Jumper Terminal 4 pcs 1,504 pcs
-Bolt for Ring 19 pcs 7,142 pcs

5.6.a Tension set insulator type U 160 BLP 144 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator disc 16,474 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 144 x 1.1 = 16,474 pcs
Insulator fittings 151 SETS Requirement = 144 x1.05=151 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 151 SETS
-Twisted Double Clevis 6 pcs 907 pcs
-Ball Clevis 4 pcs 605 pcs
-Socket Clevis 4 pcs 605 pcs
-Corona Ring 1 pcs 151 pcs
-Jumper Spacer 1 pcs 151 pcs
-Dead End Clamp 4 pcs 605 pcs
-Jumper Terminal 4 pcs 605 pcs
-Bolt for Ring 19 pcs 2,873 pcs

5.6.b Terminal approach tension set insulator type U 160 BLP 60 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x1.05=63 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 63 SETS
-Twisted Double Clevis 6 pcs 378 pcs
-Ball Clevis 4 pcs 252 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 43 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Socket Clevis 4 pcs 252 pcs

-Arching Racket 2 pcs 126 pcs
-Corona Ring 1 pcs 63 pcs
-Jumper Spacer 1 pcs 63 pcs
-Dead End Clamp 4 pcs 252 pcs
-Jumper Terminal 4 pcs 252 pcs
-Bolt for Ring 19 pcs 1,197 pcs

5.7.a Light duty tension set insulator type U 160 BL 2 SETS

Light pollution, consist of :
Insulator disc 66 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 2 x 1.1 = 66 pcs
Insulator fittings 2 SETS Requirement = 2 x1.05=2 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 2 SETS
-Spacer 1 pcs 2 pcs
-Jumper Terminal 4 pcs 8 pcs
-Dead End Clamp 4 pcs 8 pcs
-Turn Buckle 4 pcs 8 pcs
-Triangular Yoke 3 pcs 6 pcs
-Twisted Double Clevis 3 pcs 6 pcs
-Corona Ring 1 pcs 2 pcs
-Socket Clevis 1 pcs 2 pcs
-Arching Racket 1 pcs 2 pcs
-Ball Eye 1 pcs 2 pcs
-Extension Link 3 pcs 6 pcs

5.7.b Light duty tension set insulator type U 160 BLP 14 SETS
Heavy pollution, consist of :
Insulator disc 400 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 14 x 1.1 = 400 pcs
Insulator fittings 15 SETS Requirement = 14 x1.05=15 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 15 SETS
-Twisted Double Clevis 3 pcs 44 pcs
-Extension Link 3 pcs 44 pcs
-Ball Eye 1 pcs 15 pcs
-Arching Racket 1 pcs 15 pcs
-Socket Clevis 1 pcs 15 pcs
-Yoke Plate 3 pcs 44 pcs
-Corona Ring 1 pcs 15 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 44 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Turnbuckle 4 pcs 59 pcs

-Jumper Spacer 1 pcs 15 pcs
-Dead End Clamp 4 pcs 59 pcs
-Jumper Terminal 4 pcs 59 pcs

5.8.a Reversed light duty tension set insulator type U 160 BL 2 SETS
Light pollution, consist of :
Insulator disc 66 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 2 x 1.1 = 66 pcs
Insulator fittings 2 SETS Requirement = 2 x1.05=2 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 15 SETS
-Spacer 1 pcs 2 pcs
-Jumper Terminal 4 pcs 8 pcs
-Dead End Clamp 4 pcs 8 pcs
-Turn Buckle 4 pcs 8 pcs
-Triangular Yoke 3 pcs 6 pcs
-Twisted Double Clevis 3 pcs 6 pcs
-Corona Ring 1 pcs 2 pcs
-Hot Line Socket Clevis 1 pcs 2 pcs
-Extension Link 2 pcs 4 pcs
-Hot Line Ball Clevis 1 pcs 2 pcs
-Arching Horn 1 pcs 2 pcs
-Connector 1 pcs 2 pcs

5.8.b Reversed light duty tension set insulator type U 160 BLP 14 SETS
Heavy pollution, consist of :
Insulator disc 400 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 14 x 1.1 = 400 pcs
Insulator fittings 15 SETS Requirement = 14 x1.05=15 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 15 SETS
-Twisted Double Clevis 3 pcs 44 pcs
-Extension Link 3 pcs 44 pcs
-Ball Socket 1 pcs 15 pcs
-Arching Racket 1 pcs 15 pcs
-Socket Clevis 1 pcs 15 pcs
-Yoke Plate 3 pcs 44 pcs
-Corona Ring 1 pcs 15 pcs
-Turnbuckle 4 pcs 59 pcs
-Jumper Spacer 1 pcs 15 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 45 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Dead End Clamp 4 pcs 59 pcs

-Jumper Terminal 4 pcs 59 pcs

5.11 Jumper pilot Suspension set insulator type U 160 BS, consist of : 57 SETS
Insulator disc 1,881 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 57 x 1.1 = 1,881 pcs
Insulator fittings 60 SETS Requirement = 57 x 1.05 = 60 ( + 5% spares)
1 set of insulator fittings consist of :
Requirement For
1 SET 60 SETS
-Twisted Double Clevis 1 pcs 60 pcs
-Extension Link 1 pcs 60 pcs
-Ball Eye 1 pcs 60 pcs
-Socket Clevis 1 pcs 60 pcs
-Yoke 1 pcs 60 pcs
-Corona Ring 2 pcs 120 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BL, consist of : 12 SETS Require 30 pcs per set plus 10 % allowance for spare
Insulator disc 396 PCS 30 x 12 x 1.1 = 396 pcs

Insulator fittings 13 SETS Requirement = 12 x 1.05=13 ( + 5% spares)

1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 1 pcs 13 pcs
-Extension Link 1 pcs 13 pcs
-Ball Eye 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke 1 pcs 13 pcs
-Corona Ring 2 pcs 25 pcs

5.13 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 27 SETS Require 26 pcs per set plus 10 % allowance for spare
Insulator disc 772 PCS 26 x 27 x 1.1 = 772 pcs

Insulator fittings 28 SETS Requirement = 27 x 1.05=28 ( + 5% spares)

1 set of insulator fittings consist of :
Requirement For
1 SET 28 SETS
-Arching Ring 2 pcs 57 pcs
-Counterweight Bolt 2 pcs 57 pcs
-Counterweight 25 kg 4 pcs 113 pcs
-Yoke 1 pcs 28 pcs
-Socket Clevis 1 pcs 28 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 46 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Ball Eye 1 pcs 28 pcs

-Extensiopn Link 1 pcs 28 pcs
-Twisted Double Clevis 1 pcs 28 pcs

SECTION 2A

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

500 KV TRANSMISSION LINE

5.3.a Vee suspension set insulator type U 160 BLP 30 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 1,716 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 30 x 1.1 = 1,716 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 32 SETS
-Twisted Double Clevis 2 pcs 64 pcs
-Ball Clevis 2 pcs 64 pcs
-Socket Clevis 2 pcs 64 pcs
-Corona Ring 2 pcs 64 pcs
-Twisted Double Clevis 2 pcs 64 pcs
-Suspension clamp 4 pcs 128 pcs

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 2 pcs 12 pcs
-Ball Clevis 2 pcs 12 pcs
-Socket Clevis 2 pcs 12 pcs
-Arching Racket 1 pcs 6 pcs
-Corona Ring 2 pcs 12 pcs
-Twisted Double Clevis 2 pcs 12 pcs
-Suspension clamp 4 pcs 24 pcs

5.6.a Tension set insulator type U 160 BLP 60 SETS

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 47 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

(arching horn line end) - Heavy pollution, consist of :

Insulator Disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 63 SETS
-Twisted Double Clevis 6 pcs 378 pcs
-Ball Clevis 4 pcs 252 pcs
-Socket Clevis 4 pcs 252 pcs
-Corona Ring 1 pcs 63 pcs
-Jumper Spacer 1 pcs 63 pcs
-Dead End Clamp 4 pcs 252 pcs
-Jumper Terminal 4 pcs 252 pcs
-Bolt for Ring 19 pcs 1,197 pcs

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,746 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 6 pcs 150 pcs
-Ball Clevis 4 pcs 100 pcs
-Socket Clevis 4 pcs 100 pcs
-Arching Racket 2 pcs 50 pcs
-Corona Ring 1 pcs 25 pcs
-Jumper Spacer 1 pcs 25 pcs
-Dead End Clamp 4 pcs 100 pcs
-Jumper Terminal 4 pcs 100 pcs
-Bolt for Ring 19 pcs 475 pcs

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 48 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Extension Link 3 pcs 18 pcs

-Ball Eye 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Socket 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 12 SETS
Insulator Disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-Twisted Double Clevis 1 pcs 13 pcs
-Extension Link 1 pcs 13 pcs
-Ball Eye 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke 1 pcs 13 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 49 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Corona Ring 2 pcs 26 pcs

150 KV TRANSMISSION LINE

5.14 Double suspension string insulator type U 120 B for 2 x ACSR Zebra 30 SETS
Consist of :
Insulator Disc 792 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 30 x 1.1 = 792 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 32 SETS
-U Bolt 1 pcs 32 pcs
-Shackle 1 pcs 32 pcs
-Yoke 3 pcs 96 pcs
-Ball Clevis 2 pcs 64 pcs
-Arching Horn 4 pcs 128 pcs
-Socket Clevis 2 pcs 64 pcs
-Twisted Double Clevis 1 pcs 32 pcs
-Suspension Clamp 2 pcs 64 pcs
-Armor Rod 2 pcs 64 pcs

5.16 Double tension string insulator type U 210 B for 2 x ACSR Zebra 60 SETS
Consist of :
Insulator Disc 1,584 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 60 x 1.1 = 1,584 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 63 SETS
-Twisted Double Clevis 3 pcs 189 pcs
-Twisted Clevis Tongue 1 pcs 63 pcs
-Yoke 2 pcs 126 pcs
-Ball Clevis 2 pcs 126 pcs
-Arching Horn 4 pcs 252 pcs
-Socket Clevis 2 pcs 126 pcs
-Adjustable Extension 2 pcs 126 pcs
-Compression Dead Clamp 2 pcs 126 pcs
-Jumper Terminal 2 pcs 126 pcs

5.17 Reversed low duty tension set insulator type U 210 B for 6 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 79 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 6 x 1.1 = 79 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 50 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Yoke 1 pcs 6 pcs
-Ball Clevis 1 pcs 6 pcs
-Arching Horn 2 pcs 12 pcs
-Socket Clevis 1 pcs 6 pcs
-Adjustable Extension 2 pcs 12 pcs
-Compression Dead Clamp 2 pcs 12 pcs
-Jumper Terminal 2 pcs 12 pcs

5.18 Jumper pilot Suspension set insulator type U 120 B for 12 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 158 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 12 x 1.1 = 158 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 =13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
-U Bolt 1 pcs 13 pcs
-Ball Eye 1 pcs 13 pcs
-Socket Clevis 1 pcs 13 pcs
-Yoke 1 pcs 13 pcs
-U Connector 2 pcs 26 pcs
-Suspension Clamp 2 pcs 26 pcs
-Counterweight Shackle 2 pcs 26 pcs
-Counterweight U Bolt 2 pcs 26 pcs

SECTION 2B
5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS
COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.3.a Vee suspension set insulator type U 160 BLP 12 SETS

(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 686 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 12 x 1.1 = 686 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 13 SETS
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 51 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Twisted Double Clevis 2 pcs 26 pcs

-Ball Clevis 2 pcs 26 pcs
-Socket Clevis 2 pcs 26 pcs
-Corona Ring 2 pcs 26 pcs
-Twisted Double Clevis 2 pcs 26 pcs
-Suspension clamp 4 pcs 52 pcs

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 2 pcs 12 pcs
-Ball Clevis 2 pcs 12 pcs
-Socket Clevis 2 pcs 12 pcs
-Arching Racket 1 pcs 6 pcs
-Corona Ring 2 pcs 12 pcs
-Twisted Double Clevis 2 pcs 12 pcs
-Suspension clamp 4 pcs 24 pcs

5.6.a Tension set insulator type U 160 BLP 96 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 10,982 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 101 SETS Requirement = 96 x 1.05 = 101 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 101 SETS
-Twisted Double Clevis 6 pcs 606 pcs
-Ball Clevis 4 pcs 404 pcs
-Socket Clevis 4 pcs 404 pcs
-Corona Ring 1 pcs 101 pcs
-Jumper Spacer 1 pcs 101 pcs
-Dead End Clamp 4 pcs 404 pcs
-Jumper Terminal 4 pcs 404 pcs
-Bolt for Ring 19 pcs 1,919 pcs

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 52 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

104 x96 x 1.1 = 10,982 pcs

Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 6 pcs 150 pcs
-Ball Clevis 4 pcs 100 pcs
-Socket Clevis 4 pcs 100 pcs
-Arching Racket 2 pcs 50 pcs
-Corona Ring 1 pcs 25 pcs
-Jumper Spacer 1 pcs 25 pcs
-Dead End Clamp 4 pcs 100 pcs
-Jumper Terminal 4 pcs 100 pcs
-Bolt for Ring 19 pcs 475 pcs

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
-Twisted Double Clevis 3 pcs 18 pcs
-Extension Link 3 pcs 18 pcs
-Ball Eye 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 6 SETS
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 53 of 97
ADDITIONAL SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

-Twisted Double Clevis 3 pcs 18 pcs

-Extension Link 3 pcs 18 pcs
-Ball Socket 1 pcs 6 pcs
-Arching Racket 1 pcs 6 pcs
-Socket Clevis 1 pcs 6 pcs
-Yoke Plate 3 pcs 18 pcs
-Corona Ring 1 pcs 6 pcs
-Turnbuckle 4 pcs 24 pcs
-Jumper Spacer 1 pcs 6 pcs
-Dead End Clamp 4 pcs 24 pcs
-Jumper Terminal 4 pcs 24 pcs

5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 24 SETS
Insulator Disc 686 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 24 x 1.1 = 686 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
1 set of insulator fittings consist of :
Requirement For
1 SET 25 SETS
-Twisted Double Clevis 1 pcs 25 pcs
-Extension Link 1 pcs 25 pcs
-Ball Eye 1 pcs 25 pcs
-Socket Clevis 1 pcs 25 pcs
-Yoke 1 pcs 25 pcs
-Corona Ring 2 pcs 50 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 54 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SCHEDULE 1
SECTION 1
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.2b One earth conductor OPGW 100 mm2 279.13 RTKM

Consist of: 1 rtkm equal 1.05 km ( 2% allow. for sag, 3% for
downlead to joint box )
OPGW 293 KM 279.13 x 1.05 = 293 km

Joint box / Termination box 84 SETS Require approximately every 3.5 km

Requirement of joint box = 293 / 3.5 = 84 unit
Cleat 3,920 SETS Requirement of cleat per joint box = 70/1.5 = 46.67
Requirement overall = 46.67 x 84 = 3,920

1.4b Set of earthwires OPGW 100 mm2 to substation gantry

structure including all fittings 2 SETS
1.5a Armour rods for phase conductor ACSR 338 mm2 5,304 SETS
1.5b Armour rods for earth conductor GSW 95 mm2 434 SETS
1.5c Armour rods for earth conductor OPGW 100 mm2 403 SETS

1.6 Counterweight per 100 kg 96 SETS

2 VIBRATION DAMPERS, SPACER AND CONDUCTOR

FITTINGS

2.3 Earth conductor vibration damper for OPGW 100 mm2 2,096 PCS

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.1.a Vee suspension set insulator type U 160 BS 2,136 SETS

(arching horn line end) - light pollution, consist of :
Insulator disc 140,976 PCS Require 60 pcs per set plus 10 % allowance for spare
60 x 2,136 x 1.1 = 140,976 pcs
Insulator fittings 2,243 SETS Requirement = 2,136 x1.05=2,243 (+ 5% spares)

5.2.a Vee suspension set insulator type U 160 BL 276 SETS

(arching horn line ends) - medium pollution, consist of :
Insulator disc 18,216 PCS pcs Require 60 pcs per set plus 10 % allowance for spare
60 x 276 x 1.1 = 18,216 pcs
Insulator fittings 290 SETS sets Requirement = 276 x1.05=290 ( + 5% spares)
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 55 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.3.a Vee suspension set insulator type U 160 BLP 192 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator disc 10,982 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 192 x 1.1 = 10,982 pcs
Insulator fittings 202 SETS Requirement = 192 x1.05=202 ( + 5% spares)

5.3.b Terminal approach Vee suspension set insulator 18 SETS

type U 160 BLP (arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 1,030 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 18 x 1.1 = 1,030 pcs
Insulator fittings 19 SETS Requirement = 18 x1.05=19 ( + 5% spares)

5.4.a Tension set insulator type U 160 BS 2,050 SETS

(arching horn line ends) - Light pollution, consist of :
Insulator disc 270,600 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 2,050 x 1.1 = 270,600 pcs
Insulator fittings 2,153 SETS Requirement = 2,050 x1.05=2,153 ( + 5% spares)

5.5.a Tension set insulator type U 160 BL 358 SETS

(arching horn line ends) - Medium pollution, consist of :
Insulator disc 47,256 PCS Require 120 pcs per set plus 10 % allowance for spare
120 x 358 x 1.1 = 47,256 pcs
Insulator fittings 376 SETS Requirement = 358 x1.05 = 376 ( + 5% spares)

5.6.a Tension set insulator type U 160 BLP 144 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator disc 16,474 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 144 x 1.1 = 16,474 pcs
Insulator fittings 151 SETS Requirement = 144 x1.05=151 ( + 5% spares)

5.6.b Terminal approach tension set insulator type U 160 BLP 60 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x1.05=63 ( + 5% spares)

5.7.a Light duty tension set insulator type U 160 BL 2 SETS

Light pollution, consist of :
Insulator disc 66 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 2 x 1.1 = 66 pcs
Insulator fittings 2 SETS Requirement = 2 x1.05=2 ( + 5% spares)
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 56 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.7.b Light duty tension set insulator type U 160 BLP 14 SETS
Heavy pollution, consist of :
Insulator disc 400 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 14 x 1.1 = 400 pcs
Insulator fittings 15 SETS Requirement = 14 x1.05=15 ( + 5% spares)

5.8.a Reversed light duty tension set insulator type U 160 BL 2 SETS
Light pollution, consist of :
Insulator disc 66 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 2 x 1.1 = 66 pcs
Insulator fittings 2 SETS Requirement = 2 x1.05=2 ( + 5% spares)

5.8.b Reversed light duty tension set insulator type U 160 BLP 14 SETS
Heavy pollution, consist of :
Insulator disc 400 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 14 x 1.1 = 400 pcs
Insulator fittings 15 SETS Requirement = 14 x1.05=15 ( + 5% spares)

5.9.a Earth conductor suspension clamp for GSW 95 mm2 434 SETS
5.9.b Earth conductor suspension clamp for OPGW 100 mm2 403 SETS

5.10.a Earth conductor tension clamp for GSW 95 mm2 452 SETS

5.10.b Earth conductor tension clamp for OPGW 100 mm2 508 SETS

5.11 Jumper pilot Suspension set insulator type U 160 BS, consist of : 57 SETS
Insulator disc 1,881 PCS Require 30 pcs per set plus 10 % allowance for spare
30 x 57 x 1.1 = 1,881 pcs
Insulator fittings 60 SETS Requirement = 57 x 1.05 = 60 ( + 5% spares)

5.12 Jumper pilot Suspension set insulator type U 160 BL, consist of : 12 SETS Require 30 pcs per set plus 10 % allowance for spare
Insulator disc 396 PCS 30 x 12 x 1.1 = 396 pcs

Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( + 5% spares)

5.13 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 27 SETS Require 26 pcs per set plus 10 % allowance for spare
Insulator disc 772 PCS 26 x 27 x 1.1 = 772 pcs

Insulator fittings 28 SETS Requirement = 27 x 1.05 = 28 ( + 5% spares)

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 57 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2A
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.1a Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM
Consist of :
Midspan Joint ACSR 282 mm2 (Dove) 42 SETS 1 rtkm equal 24.5 km ( +2% allowance for sag )
1 unit drum of conductor contains 2 km
3.5 rtkm equal 85 km
85 km require mid span : 85/2 = 42 set

Repair Sleeve ACSR 282 mm2 (Dove) 2 SETS require approximately 5 % x 42 = 2 sets

1.1b Six twin-line conductor GSW 429 mm2 (Zebra) 3.5 RTKM 1 rtkm equal 12 km
Consist of :
Midspan Joint ACSR 429 mm2 (Zebra) 21 SETS 1 rtkm equal 12.24 km ( +2% allowance for sag)
1 unit drum of conductor contains 2 km
3.5 rtkm equal 42.84 km
42.84 km require mid span : 42.84/2 = 21 set

Repair Sleeve ACSR 429 mm2 (Zebra) 1 SETS require approximately 5 % x 21 = 1 set

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Consist of :
Midspan Joint ACSR GSW 95 mm2 4 SETS 1 rtkm equal 2.04 km ( +2% allowance for sag )
1 unit drum of GSW contains 2 km
3.5 rtkm equal 7.14 km
7.14 km require mid span : 7.14/2 = 4 set ( rounded )

1.3a Set of quadruple ACSR Dove downleads to substation gantry 6 SETS

(excluding LD insulator sets)
Spacer Damper 12 PCS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets
1.3b Set of twin ACSR Zebra downleads to substation gantry 6 SETS
(excluding LD insulator sets)
Spacer Damper 12 PCS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets
1.5a Armour rods for phase conductor ACSR Dove 120 SETS
1.5b Armour rods for phase conductor ACSR Zebra 60 SETS
1.5c Armour rods for earth conductor GSW 95 mm2 10 SETS
1.5e Armour rods for earth conductor GSW 55 mm2 2 SETS
1.6a Counterweight per 100 kg for 500 kV (for 4 pcs) 24 SETS
1.6b Counterweight per 25 kg for 150 kV 24 SETS
1.7 Quadruple to twin connectors conductor ACSR Dove 6 EACH
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 58 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

2 150 KV & EARTH CONDUCTOR VIBRATION DAMPERS,

SPACER AND CONDUCTOR FITTINGS

2.1 Line conductor vibration damper for ACSR 2 x Zebra 696 PCS
2.2 Line conductor spacer 400 mm2 for ACSR 2 x Zebra 348 PCS
2.3 Line conductor spacer (jumper) 200 mm2 for ACSR 2 x Zebra 90 PCS
2.4 Earth conductor Vibration damper for GSW 95 mm2 116 PCS

3 FOR 500 KV SPACER DAMPERS AND CONDUCTOR FITTINGS

3.1 Line conductor 4 x ACSR Dove spacer damper 450 mm2 348 PCS
3.2 Line conductor ACSR Dove spacer (jumper) 250 mm 18 PCS
3.3 Line conductor ACSR Dove spacer (jumper) 250 mm (weighted) 72 PCS

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

500 KV TRANSMISSION LINE

5.3.a Vee suspension set insulator type U 160 BLP 30 SETS
(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 1,716 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 30 x 1.1 = 1,716 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.6.a Tension set insulator type U 160 BLP 60 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 6,864 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 60 x 1.1 = 6,864 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )

5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x 24 x 1.1 = 2,746 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 59 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.9.a Earth conductor suspension clamp for 95 mm2 4 SETS

5.10.a Earth conductor tension clamp for GSW 95 mm2 16 SETS
5.10.c Earth conductor tension clamp for GSW 55 mm2 5 SETS
5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 12 SETS
Insulator Disc 343 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 12 x 1.1 = 343 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )

150 KV TRANSMISSION LINE

5.14 Double suspension string insulator type U 120 B for 2 x ACSR Zebra 30 SETS
Consist of :
Insulator Disc 792 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 30 x 1.1 = 792 pcs
Insulator fittings 32 SETS Requirement = 30 x 1.05 = 32 ( 5% spare )

5.16 Double tension string insulator type U 210 B for 2 x ACSR Zebra 60 SETS
Consist of :
Insulator Disc 1,584 PCS Require 24 pcs per set plus 10 % allowance for spare
24 x 60 x 1.1 = 1,584 pcs
Insulator fittings 63 SETS Requirement = 60 x 1.05 = 63 ( 5% spare )

5.17 Reversed low duty tension set insulator type U 210 B for 6 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 79 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 6 x 1.1 = 79 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.18 Jumper pilot Suspension set insulator type U 120 B for 12 SETS
2 x ACSR Zebra, consist of :
Insulator Disc 158 PCS Require 12 pcs per set plus 10 % allowance for spare
12 x 12 x 1.1 = 158 pcs
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 60 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

Insulator fittings 13 SETS Requirement = 12 x 1.05 =13 ( 5% spare )

 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 61 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

SECTION 2B
1 CONDUCTORS INCLUDING JOINTS, -
JUMPER LOOPS AND ASSOCIATED FITTINGS

1.1 Six quadruple-line conductor ACSR 282 mm2 (Dove) 3.5 RTKM
Consist of :
Midspan Joint ACSR 282 mm2 (Dove) 42 SETS 1 rtkm equal 24.5 km ( + 2% allowance for sag )
1 unit drum of conductor contains 2 km
3.5 rtkm equal 85 km
85 km require mid span : 85/2 = 42 set

Repair Sleeve ACSR 282 mm2 (Dove) 2 SETS require approximately 5 % x 42 = 2 sets

1.2a Two earth conductor GSW 95 mm2 3.5 RTKM

Consist of :
Midspan Joint ACSR GSW 95 mm2 4 SETS 1 rtkm equal 2.04 km ( +2% allowance for sag )
1 unit drum of GSW contains 2 km
3.5 rtkm equal 7.14 km
7.14 km require mid span : 7.14/2 = 4 sets (rounded)

1.3 Set of quadruple ACSR Dove downleads to substation gantry 6 SETS

(excluding LD insulator sets)
Spacer damper 12 SETS Require 2 sets of Spacer Damper per set = 2 x 6 = 12 sets

1.5a Armour rods for phase conductor ACSR Dove 48 SETS

1.5b Armour rods for earth conductor GSW 95 mm2 4 SETS
1.6 Counterweight per 100 kg for 500 kV 30 SETS
1.7 Quadruple to twin connectors conductor ACSR Dove 6 EACH

2 VIBRATION DAMPERS, SPACER AND CONDUCTOR FITTINGS

2.4 Earth conductor Vibration damper for GSW 95 mm2 118 PCS

3 SPACER DAMPERS AND CONDUCTOR FITTINGS

3.1 Line conductor 4 x ACSR Dove spacer damper 450 mm 348 PCS
3.2 Line conductor ACSR Dove spacer (jumper) 250 mm 54 PCS
3.3 Line conductor ACSR Dove spacer (jumper) 250 mm (weighted) 90 PCS
 LOT 3 : 500 KV T/L TASIKMALAYA - DEPOK III AND DEPOK III INCOMERS Page 62 of 97
SUPPLEMENTARY DATA FOR MASTER LIST
BASED ON AMENDMENT NO. A.05 / 2002
ITEM DESCRIPTION Quantity Unit RECONCILIATION
NO

5 INSULATOR SETS AND EARTH CONDUCTOR ATTACHMENTS

COMPLETE WITH ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

5.3.a Vee suspension set insulator type U 160 BLP 12 SETS

(arching horn line ends) - heavy pollution, consist of :
Insulator Disc 686 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 12 x 1.1 = 686 pcs
Insulator fittings 13 SETS Requirement = 12 x 1.05 = 13 ( 5% spare )

5.3.b Terminal approach Vee suspension set insulator type U 160 BLP 6 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 343 PCS Require 52 pcs per set plus 10 % allowance for spare
52 x 6 x 1.1 = 343 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )

5.6.a Tension set insulator type U 160 BLP 96 SETS

(arching horn line end) - Heavy pollution, consist of :
Insulator Disc 10,982 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 101 SETS Requirement = 96 x 1.05 = 101 ( 5% spare )
5.6.b Terminal approach tension set insulator type U 160 BLP 24 SETS
(arching horn both ends) - Heavy Pollution, consist of :
Insulator Disc 2,746 PCS Require 104 pcs per set plus 10 % allowance for spare
104 x96 x 1.1 = 10,982 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
5.7 Light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
5.8 Reversed light duty tension set insulator type U 160 BLP 6 SETS
Heavy pollution, consist of :
Insulator Disc 172 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 6 x 1.1 = 172 pcs
Insulator fittings 6 SETS Requirement = 6 x 1.05 = 6 ( 5% spare )
5.9.a Earth conductor suspension clamp for GSW 95 mm2 4 SETS
5.10.a Earth conductor tension clamp for GSW 95 mm2 32 SETS
5.12 Jumper pilot Suspension set insulator type U 160 BLP, consist of : 24 SETS
Insulator Disc 686 PCS Require 26 pcs per set plus 10 % allowance for spare
26 x 24 x 1.1 = 686 pcs
Insulator fittings 25 SETS Requirement = 24 x 1.05 = 25 ( 5% spare )
 PACKAGE IFB - 3A Page 63 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

SCHEDULE 2
SECTION 1 ACSR ZEBRA 429/56 mm2
Steel : 7 wires dia 3.20 mm, Aluminium : 54 wires dia 3.20 mm
1 CONDUCTORS, INCLUDING ALL JOINT (Mid Span 442 Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Joint & Repair Sleeve Material) AND JUMPER 1,202 Alum. content per 1 km =54x0.25x3.14x(3.20x0.001)2 x1000x2768=1202kg
CONNECTIONS

1.1 Six twin line conductors ACSR Zebra (429/56 mm2) 27.04 RTKM
Consist of :
Steel Wire 156,645 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442x27.04x12x1.02x1.070795x1000= 156,645 kg
Aluminium Rod / Ingot 468,280 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
27.04 rtkm contain = 1.202x27.04x12x1.02x1.1771x1000= 468,280 kg

One earth conductor, GSW 55 mm2 165 SETS 12.240 1 rtkm equal 12.24 km ( + 2 % allowance for sag )
Consist of : 330.97 1 unit drum of conductor contains 2 km
165.48 27.04 rtkm equal 330.97 km
330.97 km require mid span : 330.97/2 =166 set
Steel 182 KG 1 set of mid span joint ACSR contain 1 kg of steel, plus 10 % waste
weight of steel required = 166 set x 1 kg x 1.1 = 182 kg
Aluminium Rod / Ingot 364 KG 1 set of mid span joint ACSR contain 2 kg of aluminium, plus 10% waste
weight of steel required = 166 set x 2 kg x 1.1 = 364 kg

-Repair Sleeve ACSR Zebra 429/46 mm2, 8 SETS require approximately 5 % x 166 = 8 sets
Consist of :
Aluminium Rod / Ingot 9 KG 1 set of repair sleeve ACSR contain 1 kg of aluminium, plus 10 % waste
weight of aluminium required = 8 set x 1 kg x 1.1 = 9 kg

GSW 55 mm2
442 Steel : 7 wires dia 3.20 mm
1.2a One earth conductor, GSW 55 mm2 27.04 RTKM Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Consist of :
Steel wire 13,054 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442 x27.04x1x1.02x1.070795x1000= 13,054 kg
 PACKAGE IFB - 3A Page 64 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

-Mid span Joint GSW 55 mm2, 14 SETS 1 rtkm equal 1.02 km ( + 2% allowance for sag )
Consist of : 27.58 1 unit drum of GSW contains 2 km
27.04 rtkm equal 28 km
28 km require mid span : 28/2 =14 sets
Steel 15 KG 1 set of mid span joint GSW contain 1 kg of steel, plus 10% waste
weight of steel required = 14 set x 1 kg x 1.1 = 15 kg
Aluminium Rod / Ingot 30 KG 1 set of mid span joint GSW contain 2 kg of aluminium, plus 10% waste
weight of steel required = 14 set x 2 kg x 1.1 = 30 kg

1.3a Set of three twin ACSR Zebra downleads to substation 4 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 2,317 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 6,927 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 8 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 18 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 44 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg

1.4
Set of single GSW 55 mm2 earth conductors to 4 SETS
substation gantry and low level gantry including all
fittings - 4 per set
Steel Wire 97 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set require 0.1 km of GSW
2 sets contain = 0.442 x0.1x2x1.02x1.070795x1000 = 97 kg

Total item no. 1.1 up to 1.4 :

Steel Wire 172,113 KG
Aluminium Rod / Ingot 475,655 KG
Steel 215 KG
 PACKAGE IFB - 3A Page 65 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

2 DAMPING SYSTEMS : -
VIBRATION DAMPERS AND CONDUCTOR SPACERS
2.3 Line conductor spacer (span) 400 mm - 3244 sets 3,244 PCS
Steel 17,694 KG 1 pc line spacer damper contain 5 kg steel, plus 9 % waste
weight of steel required = 3,244 x 5 x 1.09 = 17,694 kg
Aluminium Rod / Ingot 53,507 KG 1 pc line spacer damper contain 15 kg aluminium, plus 9.9 % waste
weight of steel required = 3,244 x 15 x 1.099 = 53,507 kg
2.3 Line conductor specer (jumper) 200 mm - 450 sets 450 PCS
Steel 1,980 KG 1 pc spacer jumper contain 4 kg steel, plus 10 % waste
weight of steel required = 450 x 4 x 1.1 = 1,980 kg
Aluminium Rod / Ingot 8,910 KG 1 pc line spacer jumper contain 18 kg aluminium, plus 10 % waste
weight of steel required = 450 x 18 x 1.1 = 8,910 kg
Total item no. 3.1 up to 3.3 :
Steel 19,674 KG
Aluminium Rod / Ingot 62,417 KG

3 TOWER EARTHING INCLUDING EXCAVATION,

REINSTATEMENT, COMPRESSION JOINTING AND
CONNECTION TO TOWER (GANTRY) Counterpoise Cable
3.1 Earthing angle comprising 4 sets of galvanized steel, 88 TOWER Steel : 7 wires dia 4 mm
lead wire, including all clamps - 88 per tower Steel content per 1 km =7x0.25x3.14x(4x0.001)2 x1000x7850=690 kg

Steel wire 7,432 KG 1 km counterpoise cable contain 690 kg steel wire

overall foundations = 662 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 88 x 1.02 = 7,432 kg

3.2 Continuous or cross-connected counterpoise cable 30 m 100 PER 50

length, 450mm depth, including galvanized steel angle
1000 mm all joints and clamps - 3 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg

3.5 Extra to items 3.2 for 2 m earthing rod, including joints - 100 PER 50
2 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg
Total item no. 3.1 up to 3.5 :
Steel wire 14,470 KG
 PACKAGE IFB - 3A Page 66 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4
INSULATOR STRING SETS AND EARTH
CONDUCTOR ATTACHMENTS, COMPLETE WITH
ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

4.1.a Suspension set single string (U120 BS/Type A) - 264 Set 264 SET
consist of :
Insulator fittings 277 SETS Requirement = 264x1.05=277 ( + 5% spares)
Consist of :
Steel 4,574 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 277 x 15 x 1.1 = 4,574 kg
Aluminium Rod / Ingot 7,623 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 277 x 25 x 1.1 = 7,623 kg
4.1c Suspension set single string (U120 BLP/Type C) - 12 Set 12 SET
consist of :
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 208 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 347 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
4.1d Suspension set double string (U120 BS/Type A)- 96 Sets 96 SET
consist of :
Insulator fittings 101 SETS Requirement = 96 x1.05=101 ( + 5% spares)
Consist of :
Steel 1,663 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 101 x 15 x 1.1 = 1,663 kg
Aluminium Rod / Ingot 2,772 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 101 x 25 x 1.1 = 2,772 kg
4.1f Suspension set double string (U120 BLP/Type C) - 6 Set 6 SET
consist of :
Insulator fittings 7 SETS Requirement = 6 x1.05=7 ( + 5% spares)
Consist of :
Steel 116 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 7 x 15 x 1.1 = 116 kg
Aluminium Rod / Ingot 193 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 7 x 25 x 1.1 = 193 kg
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ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.2.a Tension set single string (U210 BS/Type B) - 168 Sets 168 SET
consist of :
Insulator fittings 176 SETS Requirement = 168 x1.05=176 ( + 5% spares)
Consist of :
Steel 3,619 KG 1 set of fitting contain 19 kg steel, plus 7.9 % waste
weight = 176 x 19 x 1.079 = 3,619 kg
Aluminium Rod / Ingot 6,212 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 176 x 32 x 1.1 = 6,212 kg
4.2c Tension set single string (U210 BLP/Type D) - 24 Sets 24 SET
consist of :
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 527 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 25 x 19 x 1.1 = 527 kg
Aluminium Rod / Ingot 887 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 25 x 32 x 1.1 = 887 kg
4.2d Tension set double string (U210 BS/Type B) - 324 Sets 324 SET
consist of :
Insulator fittings 340 SETS Requirement = 324 x1.05=340 ( + 5% spares)
Consist of :
Steel 7,110 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 340 x 19 x 1.1 = 7,110 kg
Aluminium Rod / Ingot 11,975 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 340 x 32 x 1.1 = 11,975 kg
4.2f Tension set double string (U210 BLP/Type D) - 36 Sets 36 SET
consist of :
Insulator fittings 38 SETS Requirement = 36 x1.05=38 ( + 5% spares)
Consist of :
Steel 790 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 38 x 19 x 1.1 = 790 kg
Aluminium Rod / Ingot 1,331 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 38 x 32 x 1.1 = 1,331 kg

4.3d Inverse insulators double tension string (U120BS/Type A) 12 SET

consist of :
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 208 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 347 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
 PACKAGE IFB - 3A Page 68 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.3i Inverse insulator double tension string (U210BLP/Type D) 12 SET

consist of :
Insulator fittings 13 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 208 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 347 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.4b Jumper insulators single susp. string (U120 BL) - 60 Sets 60 SET
consist of :
Insulator fittings 63 SETS Requirement = 60 x1.05=63 ( + 5% spares)
Consist of :
Steel 1,040 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 63 x 15 x 1.1 = 1,040 kg
Aluminium Rod / Ingot 1,733 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 63 x 25 x 1.1 = 1,733 kg

4.4c Jumper insulators single suspension string (U120BLP/Typ 24 SET

consist of :
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 416 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 25 x 15 x 1.1 = 416 kg
Aluminium Rod / Ingot 693 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 125x 25 x 1.1 = 639 kg

4.5 Ground wire suspension string (GSW) - 126 Sets 126 SET
consist of :
Insulator fittings 132 SETS Requirement = 126 x1.05=132 ( + 5% spares)
Consist of :
Steel 2,183 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 132 x 15 x 1.1 = 2,183 kg
Aluminium Rod / Ingot 3,638 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 132 x 25 x 1.1 = 3,638 kg
 PACKAGE IFB - 3A Page 69 of 97

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ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.6 Ground wire tension string (GSW) - 156 Sets 156 SET
consist of :
Insulator fittings 164 SETS Requirement = 156 x1.05=164 ( + 5% spares)
Consist of :
Steel 2,703 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 164x 15 x 1.1 = 2,703 kg
Aluminium Rod / Ingot 4,505 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 164 x 25 x 1.1 = 4,505 kg

Total Item 4.1 a up to item 4.6

Steel 20,036 KG
Aluminium Rod / Ingot 42,600 KG

DOUBLE CIRCUIT TOWERS AND EXTENDED

6 - 13 TOWERS OF THE TENSION TYPE COMPLETE
WITH ALL FITTINGS, INCLD CHECK FINAL AND
TALK WELDING BOLT & NUTS FOR TOWERS :

6.1 - 6.7 Tower Material & Accessories type AA6 : 62 Towers 400,813 KG 14,664,298 x 1.1 = 16,130,728 kg ( + 10 % waste )
AA-3 = 3 towers x 5,015 = kg 15,045
AA 0 = 25 towers x 5,465 = kg 136,625
AA+3 = 19 towers x 5,707 = kg 108,433
AA+6 = 14 towers x 6,582 = kg 92,148
AA+9 = 1 towers x 7,177 = kg 7,177
AA+12 = 0 towers x 8,277 = 0 kg -
AA+15 = 0 towers x 9,546 = 0 kg -
Total = 359,428 kg 359,428
Complete foundation (including stubs, cleats and
6.8 - 6.14 setting) for standard and extended AA6 type towers : 62
Towers Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Stubs = 62 x 447 = 27,714 kg 27,714 30,905 KG Waste allowance = 11.514 %
434 AA towers = 434 x 830 x 1.11514 = 401,696 kg

7.1 - 7.14 Tower Material & Accessories type BB6 : 37 Towers 385,658 KG 7,668,582 x 1.11514 = 8,551,543 kg ( +11.514 % waste )
BB -3 = 2 towers x 7,115 = kg 14,230
BB 0 = 14 towers x 8,083 = kg 113,162
BB +3 = 10 towers x 8,863 = kg 88,630
BB+ 6 = 11 towers x 9,827 = kg 108,097
BB+9 = 0 towers x 10,912 = 0 kg -
BB+12 = 0 towers x 12,397 =0 kg -
BB+15 = 0 towers x 14,084 =0 kg -
Stubs = 4 x 37 x 587 = kg 21,719
Total = kg 345,838
 PACKAGE IFB - 3A Page 70 of 97

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ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

8.1 - 8.13 Tower Material & Accessories type CC6 : 2 Towers 27,172 KG 2,369,449 x 1.11514 = 2,642,267 kg ( +11.514 % waste )
CC -3 = 0 towers x 9,094 = kg -
CC 0 = 0 towers x 9,740 = kg -
CC +3 = 2 towers x 11,426 = kg 22,852
CC+6 = 0 towers x 13,404 = kg -
CC +9 = 0 towers x 15,724 = kg -
CC +12 = 0 towers x 18,446 = kg -
Stubs = 2 x 757 = kg 1,514
Total = kg 24,366

9.1 - 9.14 Tower Material & Accessories type DD6 : 5 Towers 80,425 KG 2,197,965 X 1.11514 = 2,451,039 KG (+ 11.514 % waste)
DD -3 = 1 towers x 11,904 = kg 11,904
DD 0 = 2 towers x 13,163 = kg 26,326
DD +3 = 2 towers x 14,313 = kg 28,626
DD+6 = 0 towers x 15,788 = 0 kg -
DD +9 = 0 tower x 16,236 = 0 kg -
DD +12 = 0 tower x 19,047 = 0 kg -
DD +15 = 0 tower x 22,345 = 0 kg -
Stubs = 5 x 1,053 = kg 5,265
Total = kg 72,121

10.1 - 10.14 Tower Material & Accessories type DDR6 : 3 Towers 50,985 KG 277,279 X 1.11514 = 309,205 KG (+ 11.514 % waste)
DDR -3 = 0 towers x 11,904 = 0 kg -
DDR 0 = 2 towers x 13,163 = kg 26,326
DDR +3 = 0 towers x 14,313 = 0 kg -
DDR+6 = 0 towers x 15,788 = 0 kg -
DDR +9 = 1 tower x 16,236 = kg 16,236
DDR +12 = 0 tower x 19,047 = 0 kg -
DDR +15 = 0 tower x 22,235 = 0 kg -
Stubs =3 x 1,053 = kg 3,159
Total = kg 45,721

11.1 - 11.13 Tower Material & Accessories type DDR6 (S) 205,031 KG 183,861 X 1.11514 = 205,031 KG (+ 11.514 % waste)
DDR(S) -3 = 0 towers x 0 = 0 kg
DDR(S) 0 = 0 towers x 0 = kg
DDR(S) +3 = 0 towers x 0 = 0 kg
DDR(S)+6 = 0 towers x 0 = 0 kg
DDR(S) +9 = 0 tower x 0 = kg
DDR(S) +12 = 0 tower x 0 = 0 kg
DDR(S) +15 = 0 tower x 0 = 0 kg
Stubs =0 x 0 = kg
Total = kg
 PACKAGE IFB - 3A Page 71 of 97

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ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

12.1 - 12.10 Tower Material & Accessories type EE6 - KG 167,418 X 1.11514 = 186,695 KG (+ 11.514 % waste)
EE 0 = 0 towers x 15,620 = 0 kg
EE +3 = 0 towers x 16,985 = 0 kg
EE+6 = 0 towers x 18,735 = 0 kg
EE+6 = 0 towers x 19,267 = 0 kg
Stubs =0 x 1,250 = 0 kg
Total = 0 kg

13.1 Type LLG 6 (6 post 4 beam) free standing - KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
13.4 Type G 6 (3 post 2 beam) free standing : 2 per gantry 12,630 KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
Gantry type G6 = 2 x 5,663 kg = kg 11,326

Total Item 6 up to item 13 1,193,618 KG

Consist of :
Steel sections,plates and billets 1,145,873 KG 30,878,280 X 0.96 = 29,643,149 kg
Bolts and nuts 47,745 KG 30,878,280 X 0.04 = 1,235,131 kg
Zinc Galvanise 83,553 KG Requirement of Zinc Galvanise is 7 % x 30,878,280 = 2,161,480 kg

MISCELLANEOUS STEEL AND FOUNDATION WORK

14 PRICES FOR SPECIAL TOWER, SPECIAL
EXTENSIONS AND MODIFICATION

14.1 Structural Mild steel 5 TONNE

14.2 Structural HT steel 7 TONNE
Price of chimney and stub extension : Tower type AA6,
14.3-14.9
BB6, CC6, DD6, DDR6, DDR6(S), EE6 - 61 m

Item 11.1 & 11. 2 consist of :

Steel sections,plates and billets 13,728 KG (+10% waste ), 96 %
Bolts and nuts 572 KG (+ 10% waste ), 4 %
Zinc Galvanise 1,001 KG Requirement of Zinc Galvanise is 7 % x (42,240+1,760) = 3,080 kg
 PACKAGE IFB - 3A Page 72 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

SCHEDULE 2
SECTION 2 ACSR ZEBRA 429/56 mm2
Steel : 7 wires dia 3.20 mm, Aluminium : 54 wires dia 3.20 mm
1 CONDUCTORS, INCLUDING ALL JOINT (Mid Span 442 Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Joint & Repair Sleeve Material) AND JUMPER 1,202 Alum. content per 1 km =54x0.25x3.14x(3.20x0.001)2 x1000x2768=1202kg
CONNECTIONS

1.1 Six twin line conductors ACSR Zebra (429/56 mm2) 18.52 RTKM
Consist of :
Steel Wire 107,288 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442x27.04x12x1.02x1.070795x1000= 156,645 kg
Aluminium Rod / Ingot 320,730 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
27.04 rtkm contain = 1.202x27.04x12x1.02x1.1771x1000= 468,280 kg

One earth conductor, GSW 55 mm2 113 SETS 12.240 1 rtkm equal 12.24 km ( + 2 % allowance for sag )
Consist of : 226.68 1 unit drum of conductor contains 2 km
113.34 27.04 rtkm equal 330.97 km
330.97 km require mid span : 330.97/2 =166 set
Steel 182 KG 1 set of mid span joint ACSR contain 1 kg of steel, plus 10 % waste
weight of steel required = 166 set x 1 kg x 1.1 = 182 kg
Aluminium Rod / Ingot 364 KG 1 set of mid span joint ACSR contain 2 kg of aluminium, plus 10% waste
weight of steel required = 166 set x 2 kg x 1.1 = 364 kg

-Repair Sleeve ACSR Zebra 429/46 mm2, 6 SETS require approximately 5 % x 166 = 8 sets
Consist of :
Aluminium Rod / Ingot 6 KG 1 set of repair sleeve ACSR contain 1 kg of aluminium, plus 10 % waste
weight of aluminium required = 8 set x 1 kg x 1.1 = 9 kg

GSW 55 mm2
442 Steel : 7 wires dia 3.20 mm
1.2a One earth conductor, GSW 55 mm2 18.52 RTKM Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Consist of :
Steel wire 8,941 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442 x27.04x1x1.02x1.070795x1000= 13,054 kg

-Mid span Joint GSW 55 mm2, 9 SETS 1 rtkm equal 1.02 km ( + 2% allowance for sag )
Consist of : 27.58 1 unit drum of GSW contains 2 km
27.04 rtkm equal 28 km
 PACKAGE IFB - 3A Page 73 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

28 km require mid span : 28/2 =14 sets

Steel 15 KG 1 set of mid span joint GSW contain 1 kg of steel, plus 10% waste
weight of steel required = 14 set x 1 kg x 1.1 = 15 kg
Aluminium Rod / Ingot 21 KG 1 set of mid span joint GSW contain 2 kg of aluminium, plus 10% waste
weight of steel required = 14 set x 2 kg x 1.1 = 30 kg

1.3a Set of three twin ACSR Zebra downleads to substation 2 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 579 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 1,732 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 4 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 9 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 22 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg

1.3c Set of three twin ACSR Zebra downleads to substation 12 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 1,159 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 3,464 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 24 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 53 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 132 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg

1.4
Set of single GSW 55 mm2 earth conductors to 4 SETS
substation gantry and low level gantry including all
 PACKAGE IFB - 3A Page 74 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

substation gantry and low level gantry including all

fittings - 4 per set

Steel Wire 386 KG 1 km GSW contain 0.442 T of steel wire

sagging allowance 2 %, waste allowance 7,0795 %
1 set require 0.1 km of GSW
2 sets contain = 0.442 x0.1x2x1.02x1.070795x1000 = 97 kg

Total item no. 1.1 up to 1.4 :

Steel Wire 118,353 KG
Aluminium Rod / Ingot 326,471 KG
Steel 259 KG

2 DAMPING SYSTEMS : -
VIBRATION DAMPERS AND CONDUCTOR SPACERS
2.3 Line conductor spacer (span) 400 mm - 3244 sets 2,400 PCS
Steel 13,091 KG 1 pc line spacer damper contain 5 kg steel, plus 9 % waste
weight of steel required = 3,244 x 5 x 1.09 = 17,694 kg
Aluminium Rod / Ingot 39,586 KG 1 pc line spacer damper contain 15 kg aluminium, plus 9.9 % waste
weight of steel required = 3,244 x 15 x 1.099 = 53,507 kg
2.3 Line conductor specer (jumper) 200 mm - 450 sets 1,100 PCS
Steel 4,840 KG 1 pc spacer jumper contain 4 kg steel, plus 10 % waste
weight of steel required = 450 x 4 x 1.1 = 1,980 kg
Aluminium Rod / Ingot 21,780 KG 1 pc line spacer jumper contain 18 kg aluminium, plus 10 % waste
weight of steel required = 450 x 18 x 1.1 = 8,910 kg
Total item no. 3.1 up to 3.3 :
Steel 17,931 KG
Aluminium Rod / Ingot 61,366 KG

3 TOWER EARTHING INCLUDING EXCAVATION,

REINSTATEMENT, COMPRESSION JOINTING AND
CONNECTION TO TOWER (GANTRY) Counterpoise Cable
3.1 Earthing angle comprising 4 sets of galvanized steel, 75 TOWER Steel : 7 wires dia 4 mm
lead wire, including all clamps - 88 per tower Steel content per 1 km =7x0.25x3.14x(4x0.001)2 x1000x7850=690 kg

Steel wire 6,334 KG 1 km counterpoise cable contain 690 kg steel wire

overall foundations = 662 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 88 x 1.02 = 7,432 kg

3.2 Continuous or cross-connected counterpoise cable 30 m 100 PER 50

length, 450mm depth, including galvanized steel angle
1000 mm all joints and clamps - 3 sets
 PACKAGE IFB - 3A Page 75 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg

3.5 Extra to items 3.2 for 2 m earthing rod, including joints - 100 PER 50
2 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg
Total item no. 3.1 up to 3.5 :
Steel wire 13,372 KG

4 INSULATOR STRING SETS AND EARTH

CONDUCTOR ATTACHMENTS, COMPLETE WITH
ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

4.1.a Suspension set single string (U120 BS/Type A) - 264 Set 102 SET
consist of :
Insulator fittings 107 SETS Requirement = 264x1.05=277 ( + 5% spares)
Consist of :
Steel 1,767 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 277 x 15 x 1.1 = 4,574 kg
Aluminium Rod / Ingot 2,945 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 277 x 25 x 1.1 = 7,623 kg
4.1c Suspension set single string (U120 BLP/Type C) - 12 Set 18 SET
consist of :
Insulator fittings 19 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 312 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 520 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
4.1d Suspension set double string (U120 BS/Type A)- 96 Sets 36 SET
consist of :
Insulator fittings 38 SETS Requirement = 96 x1.05=101 ( + 5% spares)
Consist of :
Steel 624 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 101 x 15 x 1.1 = 1,663 kg
Aluminium Rod / Ingot 1,040 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 101 x 25 x 1.1 = 2,772 kg
4.1f Suspension set double string (U120 BLP/Type C) - 6 Set 6 SET
consist of :
 PACKAGE IFB - 3A Page 76 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Insulator fittings 7 SETS Requirement = 6 x1.05=7 ( + 5% spares)

Consist of :
Steel 116 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 7 x 15 x 1.1 = 116 kg
Aluminium Rod / Ingot 193 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 7 x 25 x 1.1 = 193 kg
4.2.a Tension set single string (U210 BS/Type B) - 168 Sets 300 SET
consist of :
Insulator fittings 315 SETS Requirement = 168 x1.05=176 ( + 5% spares)
Consist of :
Steel 6,462 KG 1 set of fitting contain 19 kg steel, plus 7.9 % waste
weight = 176 x 19 x 1.079 = 3,619 kg
Aluminium Rod / Ingot 11,093 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 176 x 32 x 1.1 = 6,212 kg
4.2c Tension set single string (U210 BLP/Type D) - 24 Sets 60 SET
consist of :
Insulator fittings 63 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 1,317 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 25 x 19 x 1.1 = 527 kg
Aluminium Rod / Ingot 2,218 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 25 x 32 x 1.1 = 887 kg
4.2d Tension set double string (U210 BS/Type B) - 324 Sets 276 SET
consist of :
Insulator fittings 290 SETS Requirement = 324 x1.05=340 ( + 5% spares)
Consist of :
Steel 6,057 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 340 x 19 x 1.1 = 7,110 kg
Aluminium Rod / Ingot 10,201 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 340 x 32 x 1.1 = 11,975 kg
4.3f 12 SET
consist of :
Insulator fittings 13 SETS Requirement = 36 x1.05=38 ( + 5% spares)
Consist of :
Steel 263 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 38 x 19 x 1.1 = 790 kg
Aluminium Rod / Ingot 444 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 38 x 32 x 1.1 = 1,331 kg

4.3g Inverse insulators double tension string (U120BS/Type A) 24 SET

consist of :
Insulator fittings 25 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 416 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 693 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
 PACKAGE IFB - 3A Page 77 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.3i Inverse insulator double tension string (U210BLP/Type D) 0 SET

consist of :
Insulator fittings 0 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.4b Jumper insulators single susp. string (U120 BL) - 60 Sets 126 SET
consist of :
Insulator fittings 132 SETS Requirement = 60 x1.05=63 ( + 5% spares)
Consist of :
Steel 2,183 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 63 x 15 x 1.1 = 1,040 kg
Aluminium Rod / Ingot 3,638 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 63 x 25 x 1.1 = 1,733 kg

4.4c Jumper insulators single suspension string (U120BLP/Typ 33 SET

consist of :
Insulator fittings 35 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 572 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 25 x 15 x 1.1 = 416 kg
Aluminium Rod / Ingot 953 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 125x 25 x 1.1 = 639 kg

4.5 Ground wire suspension string (GSW) - 126 Sets 60 SET

consist of :
Insulator fittings 63 SETS Requirement = 126 x1.05=132 ( + 5% spares)
Consist of :
Steel 1,040 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 132 x 15 x 1.1 = 2,183 kg
Aluminium Rod / Ingot 1,733 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 132 x 25 x 1.1 = 3,638 kg

4.6 Ground wire tension string (GSW) - 156 Sets 220 SET
consist of :
Insulator fittings 231 SETS Requirement = 156 x1.05=164 ( + 5% spares)
Consist of :
Steel 3,812 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 164x 15 x 1.1 = 2,703 kg
Aluminium Rod / Ingot 6,353 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 164 x 25 x 1.1 = 4,505 kg

Total Item 4.1 a up to item 4.6

 PACKAGE IFB - 3A Page 78 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Steel 18,347 KG
Aluminium Rod / Ingot 42,021 KG

DOUBLE CIRCUIT TOWERS AND EXTENDED

6 - 13 TOWERS OF THE TENSION TYPE COMPLETE
WITH ALL FITTINGS, INCLD CHECK FINAL AND
TALK WELDING BOLT & NUTS FOR TOWERS :

6.1 - 6.7 Tower Material & Accessories type AA6 : 62 Towers 172,587 KG 14,664,298 x 1.1 = 16,130,728 kg ( + 10 % waste )
AA-3 = 3 towers x 5,015 = kg 15,045
AA 0 = 25 towers x 5,465 = kg 43,720
AA+3 = 19 towers x 5,707 = kg 68,484
AA+6 = 14 towers x 6,582 = kg 13,164
AA+9 = 1 towers x 7,177 = kg 14,354
AA+12 = 0 towers x 8,277 = 0 kg -
AA+15 = 0 towers x 9,546 = 0 kg -
Total = 359,428 kg 154,767
Complete foundation (including stubs, cleats and
6.8 - 6.14 setting) for standard and extended AA6 type towers : 62
Towers Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Stubs = 62 x 447 = 27,714 kg 12,069 13,459 KG Waste allowance = 11.514 %
434 AA towers = 434 x 830 x 1.11514 = 401,696 kg

7.1 - 7.14 Tower Material & Accessories type BB6 : 37 Towers 183,845 KG 7,668,582 x 1.11514 = 8,551,543 kg ( +11.514 % waste )
BB -3 = 2 towers x 7,115 = kg 56,920
BB 0 = 14 towers x 8,083 = kg 48,498
BB +3 = 10 towers x 8,863 = kg 17,726
BB+ 6 = 11 towers x 9,827 = kg 19,654
BB+9 = 0 towers x 10,912 = 0 kg 10,912
BB+12 = 0 towers x 12,397 =0 kg -
BB+15 = 0 towers x 14,084 =0 kg -
Stubs = 4 x 37 x 587 = kg 11,153
Total = kg 164,863

8.1 - 8.13 Tower Material & Accessories type CC6 : 2 Towers 70,673 KG 2,369,449 x 1.11514 = 2,642,267 kg ( +11.514 % waste )
CC -3 = 0 towers x 9,094 = kg 18,188
CC 0 = 0 towers x 9,740 = kg 29,220
CC +3 = 2 towers x 11,426 = kg 11,426
CC+6 = 0 towers x 13,404 = kg -
CC +9 = 0 towers x 15,724 = kg -
CC +12 = 0 towers x 18,446 = kg -
Stubs = 2 x 757 = kg 4,542
Total = kg 63,376

9.1 - 9.14 Tower Material & Accessories type DD6 : 5 Towers 129,507 KG 2,197,965 X 1.11514 = 2,451,039 KG (+ 11.514 % waste)
DD -3 = 1 towers x 11,904 = kg 23,808
DD 0 = 2 towers x 13,163 = kg 39,489
 PACKAGE IFB - 3A Page 79 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

DD +3 = 2 towers x 14,313 = kg 28,626

DD+6 = 0 towers x 15,788 = 0 kg 15,788
DD +9 = 0 tower x 16,236 = 0 kg -
DD +12 = 0 tower x 19,047 = 0 kg -
DD +15 = 0 tower x 22,345 = 0 kg -
Stubs = 5 x 1,053 = kg 8,424
Total = kg 116,135

10.1 - 10.14 Tower Material & Accessories type DDR6 : 3 Towers 35,132 KG 277,279 X 1.11514 = 309,205 KG (+ 11.514 % waste)
DDR -3 = 0 towers x 11,904 = 0 kg -
DDR 0 = 2 towers x 13,163 = kg 13,163
DDR +3 = 0 towers x 14,313 = 0 kg -
DDR+6 = 0 towers x 15,788 = 0 kg -
DDR +9 = 1 tower x 16,236 = kg 16,236
DDR +12 = 0 tower x 19,047 = 0 kg -
DDR +15 = 0 tower x 22,235 = 0 kg -
Stubs =3 x 1,053 = kg 2,106
Total = kg 31,505

11.1 - 11.13 Tower Material & Accessories type DDR6 (S) 205,031 KG 183,861 X 1.11514 = 205,031 KG (+ 11.514 % waste)
DDR(S) -3 = 0 towers x 0 = 0 kg
DDR(S) 0 = 0 towers x 0 = kg
DDR(S) +3 = 0 towers x 0 = 0 kg
DDR(S)+6 = 0 towers x 0 = 0 kg
DDR(S) +9 = 0 tower x 0 = kg
DDR(S) +12 = 0 tower x 0 = 0 kg
DDR(S) +15 = 0 tower x 0 = 0 kg
Stubs =0 x 0 = kg
Total = kg

12.1 - 12.10 Tower Material & Accessories type EE6 58,216 KG 167,418 X 1.11514 = 186,695 KG (+ 11.514 % waste)
EE 0 = 0 towers x 15,620 = 0 kg
EE +3 = 0 towers x 16,985 = 0 kg 50,955
EE+6 = 0 towers x 18,735 = 0 kg
EE+6 = 0 towers x 19,267 = 0 kg
Stubs =0 x 1,250 = 0 kg 1,250
Total = 0 kg 52,205

13.1 Type LLG 6 (6 post 4 beam) free standing - KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
13.4 Type G 6 (3 post 2 beam) free standing : 2 per gantry 12,630 KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
Gantry type G6 = 2 x 5,663 kg = kg 11,326

Total Item 6 up to item 13 881,080 KG

Consist of :
Steel sections,plates and billets 845,837 KG 30,878,280 X 0.96 = 29,643,149 kg
Bolts and nuts 35,243 KG 30,878,280 X 0.04 = 1,235,131 kg
Zinc Galvanise 61,676 KG Requirement of Zinc Galvanise is 7 % x 30,878,280 = 2,161,480 kg
 PACKAGE IFB - 3A Page 80 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

MISCELLANEOUS STEEL AND FOUNDATION WORK

14 PRICES FOR SPECIAL TOWER, SPECIAL
EXTENSIONS AND MODIFICATION

14.1 Structural Mild steel 4 TONNE

14.2 Structural HT steel 6 TONNE
Price of chimney and stub extension : Tower type AA6,
14.3-14.9
BB6, CC6, DD6, DDR6, DDR6(S), EE6 - 61 m 1 TONNE

Item 11.1 & 11. 2 consist of :

Steel sections,plates and billets 11,616 KG (+10% waste ), 96 %
Bolts and nuts 528 KG (+ 10% waste ), 4 %
Zinc Galvanise 850 KG Requirement of Zinc Galvanise is 7 % x (42,240+1,760) = 3,080 kg
 PACKAGE IFB - 3A Page 81 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

SCHEDULE 2
SECTION 3 ACSR ZEBRA 429/56 mm2
Steel : 7 wires dia 3.20 mm, Aluminium : 54 wires dia 3.20 mm
1 CONDUCTORS, INCLUDING ALL JOINT (Mid Span 442 Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Joint & Repair Sleeve Material) AND JUMPER 1,202 Alum. content per 1 km =54x0.25x3.14x(3.20x0.001)2 x1000x2768=1202kg
CONNECTIONS

1.1 Six twin line conductors ACSR Zebra (429/56 mm2) 14.4 RTKM
Consist of :
Steel Wire 83,420 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442x27.04x12x1.02x1.070795x1000= 156,645 kg
Aluminium Rod / Ingot 249,380 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
27.04 rtkm contain = 1.202x27.04x12x1.02x1.1771x1000= 468,280 kg

One earth conductor, GSW 55 mm2 88 SETS 12.240 1 rtkm equal 12.24 km ( + 2 % allowance for sag )
Consist of : 176.26 1 unit drum of conductor contains 2 km
88.13 27.04 rtkm equal 330.97 km
330.97 km require mid span : 330.97/2 =166 set
Steel 182 KG 1 set of mid span joint ACSR contain 1 kg of steel, plus 10 % waste
weight of steel required = 166 set x 1 kg x 1.1 = 182 kg
Aluminium Rod / Ingot 364 KG 1 set of mid span joint ACSR contain 2 kg of aluminium, plus 10% waste
weight of steel required = 166 set x 2 kg x 1.1 = 364 kg

-Repair Sleeve ACSR Zebra 429/46 mm2, 4 SETS require approximately 5 % x 166 = 8 sets
Consist of :
Aluminium Rod / Ingot 5 KG 1 set of repair sleeve ACSR contain 1 kg of aluminium, plus 10 % waste
weight of aluminium required = 8 set x 1 kg x 1.1 = 9 kg

GSW 55 mm2
442 Steel : 7 wires dia 3.20 mm
1.2a One earth conductor, GSW 55 mm2 14.4 RTKM Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Consist of :
Steel wire 6,952 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442 x27.04x1x1.02x1.070795x1000= 13,054 kg

-Mid span Joint GSW 55 mm2, 7 SETS 1 rtkm equal 1.02 km ( + 2% allowance for sag )
Consist of : 27.58 1 unit drum of GSW contains 2 km
27.04 rtkm equal 28 km
 PACKAGE IFB - 3A Page 82 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

28 km require mid span : 28/2 =14 sets

Steel 15 KG 1 set of mid span joint GSW contain 1 kg of steel, plus 10% waste
weight of steel required = 14 set x 1 kg x 1.1 = 15 kg
Aluminium Rod / Ingot 16 KG 1 set of mid span joint GSW contain 2 kg of aluminium, plus 10% waste
weight of steel required = 14 set x 2 kg x 1.1 = 30 kg

1.3a Set of three twin ACSR Zebra downleads to substation 4 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 1,159 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 3,464 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 8 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 18 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 44 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg

1.4
Set of single GSW 55 mm2 earth conductors to 4 SETS
substation gantry and low level gantry including all
fittings - 4 per set
Steel Wire 97 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set require 0.1 km of GSW
2 sets contain = 0.442 x0.1x2x1.02x1.070795x1000 = 97 kg

Total item no. 1.1 up to 1.4 :

Steel Wire 91,627 KG
Aluminium Rod / Ingot 253,273 KG
Steel 215 KG

2 DAMPING SYSTEMS : -
VIBRATION DAMPERS AND CONDUCTOR SPACERS
2.3 Line conductor spacer (span) 400 mm - 3244 sets 1,730 PCS
Steel 9,436 KG 1 pc line spacer damper contain 5 kg steel, plus 9 % waste
 PACKAGE IFB - 3A Page 83 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

weight of steel required = 3,244 x 5 x 1.09 = 17,694 kg

Aluminium Rod / Ingot 28,535 KG 1 pc line spacer damper contain 15 kg aluminium, plus 9.9 % waste
weight of steel required = 3,244 x 15 x 1.099 = 53,507 kg
2.3 Line conductor specer (jumper) 200 mm - 450 sets 217 PCS
Steel 955 KG 1 pc spacer jumper contain 4 kg steel, plus 10 % waste
weight of steel required = 450 x 4 x 1.1 = 1,980 kg
Aluminium Rod / Ingot 4,297 KG 1 pc line spacer jumper contain 18 kg aluminium, plus 10 % waste
weight of steel required = 450 x 18 x 1.1 = 8,910 kg
Total item no. 3.1 up to 3.3 :
Steel 10,391 KG
Aluminium Rod / Ingot 32,831 KG

3 TOWER EARTHING INCLUDING EXCAVATION,

REINSTATEMENT, COMPRESSION JOINTING AND
CONNECTION TO TOWER (GANTRY) Counterpoise Cable
3.1 Earthing angle comprising 4 sets of galvanized steel, 47 TOWER Steel : 7 wires dia 4 mm
lead wire, including all clamps - 88 per tower Steel content per 1 km =7x0.25x3.14x(4x0.001)2 x1000x7850=690 kg

Steel wire 3,969 KG 1 km counterpoise cable contain 690 kg steel wire

overall foundations = 662 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 88 x 1.02 = 7,432 kg

3.2 Continuous or cross-connected counterpoise cable 30 m 100 PER 50

length, 450mm depth, including galvanized steel angle
1000 mm all joints and clamps - 3 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg

3.5 Extra to items 3.2 for 2 m earthing rod, including joints - 100 PER 50
2 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg
Total item no. 3.1 up to 3.5 :
Steel wire 11,007 KG

4 INSULATOR STRING SETS AND EARTH

CONDUCTOR ATTACHMENTS, COMPLETE WITH
ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS
 PACKAGE IFB - 3A Page 84 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.1.a Suspension set single string (U120 BS/Type A) - 264 Set 84 SET
consist of :
Insulator fittings 88 SETS Requirement = 264x1.05=277 ( + 5% spares)
Consist of :
Steel 1,455 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 277 x 15 x 1.1 = 4,574 kg
Aluminium Rod / Ingot 2,426 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 277 x 25 x 1.1 = 7,623 kg
4.1c Suspension set single string (U120 BLP/Type C) - 12 Set 30 SET
consist of :
Insulator fittings 32 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 520 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 866 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
4.1d Suspension set double string (U120 BS/Type A)- 96 Sets 6 SET
consist of :
Insulator fittings 6 SETS Requirement = 96 x1.05=101 ( + 5% spares)
Consist of :
Steel 104 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 101 x 15 x 1.1 = 1,663 kg
Aluminium Rod / Ingot 173 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 101 x 25 x 1.1 = 2,772 kg
4.1f Suspension set double string (U120 BLP/Type C) - 6 Set 6 SET
consist of :
Insulator fittings 7 SETS Requirement = 6 x1.05=7 ( + 5% spares)
Consist of :
Steel 116 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 7 x 15 x 1.1 = 116 kg
Aluminium Rod / Ingot 193 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 7 x 25 x 1.1 = 193 kg
4.2.a Tension set single string (U210 BS/Type B) - 168 Sets 204 SET
consist of :
Insulator fittings 214 SETS Requirement = 168 x1.05=176 ( + 5% spares)
Consist of :
Steel 4,394 KG 1 set of fitting contain 19 kg steel, plus 7.9 % waste
weight = 176 x 19 x 1.079 = 3,619 kg
Aluminium Rod / Ingot 7,543 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 176 x 32 x 1.1 = 6,212 kg
4.2c Tension set single string (U210 BLP/Type D) - 24 Sets 24 SET
consist of :
Insulator fittings 25 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 527 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 25 x 19 x 1.1 = 527 kg
Aluminium Rod / Ingot 887 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
 PACKAGE IFB - 3A Page 85 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

weight = 25 x 32 x 1.1 = 887 kg

4.2d Tension set double string (U210 BS/Type B) - 324 Sets 132 SET
consist of :
Insulator fittings 139 SETS Requirement = 324 x1.05=340 ( + 5% spares)
Consist of :
Steel 2,897 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 340 x 19 x 1.1 = 7,110 kg
Aluminium Rod / Ingot 4,879 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 340 x 32 x 1.1 = 11,975 kg
4.2f Tension set double string (U210 BLP/Type D) - 36 Sets 48 SET
consist of :
Insulator fittings 50 SETS Requirement = 36 x1.05=38 ( + 5% spares)
Consist of :
Steel 1,053 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 38 x 19 x 1.1 = 790 kg
Aluminium Rod / Ingot 1,774 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 38 x 32 x 1.1 = 1,331 kg

4.3d Inverse insulators double tension string (U120BS/Type A) 24 SET

consist of :
Insulator fittings 25 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 416 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 693 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.3i Inverse insulator double tension string (U210BLP/Type D) 0 SET

consist of :
Insulator fittings 0 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.4b Jumper insulators single susp. string (U120 BL) - 60 Sets 54 SET
consist of :
Insulator fittings 57 SETS Requirement = 60 x1.05=63 ( + 5% spares)
Consist of :
Steel 936 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 63 x 15 x 1.1 = 1,040 kg
Aluminium Rod / Ingot 1,559 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 63 x 25 x 1.1 = 1,733 kg

4.4c Jumper insulators single suspension string (U120BLP/Typ 12 SET

consist of :
 PACKAGE IFB - 3A Page 86 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Insulator fittings 13 SETS Requirement = 24 x1.05=25 ( + 5% spares)

Consist of :
Steel 208 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 25 x 15 x 1.1 = 416 kg
Aluminium Rod / Ingot 347 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 125x 25 x 1.1 = 639 kg

4.5 Ground wire suspension string (GSW) - 126 Sets 120 SET
consist of :
Insulator fittings 126 SETS Requirement = 126 x1.05=132 ( + 5% spares)
Consist of :
Steel 2,079 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 132 x 15 x 1.1 = 2,183 kg
Aluminium Rod / Ingot 3,465 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 132 x 25 x 1.1 = 3,638 kg

4.6 Ground wire tension string (GSW) - 156 Sets 90 SET

consist of :
Insulator fittings 95 SETS Requirement = 156 x1.05=164 ( + 5% spares)
Consist of :
Steel 1,559 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 164x 15 x 1.1 = 2,703 kg
Aluminium Rod / Ingot 2,599 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 164 x 25 x 1.1 = 4,505 kg

Total Item 4.1 a up to item 4.6

Steel 12,495 KG
Aluminium Rod / Ingot 27,403 KG

DOUBLE CIRCUIT TOWERS AND EXTENDED

6 - 13 TOWERS OF THE TENSION TYPE COMPLETE
WITH ALL FITTINGS, INCLD CHECK FINAL AND
TALK WELDING BOLT & NUTS FOR TOWERS :

6.1 - 6.7 Tower Material & Accessories type AA6 : 62 Towers 115,781 KG 14,664,298 x 1.1 = 16,130,728 kg ( + 10 % waste )
AA-3 = 3 towers x 5,015 = kg 5,015
AA 0 = 25 towers x 5,465 = kg 16,395
AA+3 = 19 towers x 5,707 = kg 39,949
AA+6 = 14 towers x 6,582 = kg 6,582
AA+9 = 1 towers x 7,177 = kg 35,885
AA+12 = 0 towers x 8,277 = 0 kg -
AA+15 = 0 towers x 9,546 = 0 kg -
Total = 359,428 kg 103,826
Complete foundation (including stubs, cleats and
6.8 - 6.14 setting) for standard and extended AA6 type towers : 62
Towers Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Stubs = 62 x 447 = 27,714 kg 7,599 8,474 KG Waste allowance = 11.514 %
 PACKAGE IFB - 3A Page 87 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

434 AA towers = 434 x 830 x 1.11514 = 401,696 kg

7.1 - 7.14 Tower Material & Accessories type BB6 : 37 Towers 195,877 KG 7,668,582 x 1.11514 = 8,551,543 kg ( +11.514 % waste )
BB -3 = 2 towers x 7,115 = kg 21,345
BB 0 = 14 towers x 8,083 = kg 48,498
BB +3 = 10 towers x 8,863 = kg 53,178
BB+ 6 = 11 towers x 9,827 = kg 19,654
BB+9 = 0 towers x 10,912 = 0 kg 21,824
BB+12 = 0 towers x 12,397 =0 kg -
BB+15 = 0 towers x 14,084 =0 kg -
Stubs = 4 x 37 x 587 = kg 11,153
Total = kg 175,652

8.1 - 8.13 Tower Material & Accessories type CC6 : 2 Towers 23,411 KG 2,369,449 x 1.11514 = 2,642,267 kg ( +11.514 % waste )
CC -3 = 0 towers x 9,094 = kg -
CC 0 = 0 towers x 9,740 = kg 19,480
CC +3 = 2 towers x 11,426 = kg -
CC+6 = 0 towers x 13,404 = kg -
CC +9 = 0 towers x 15,724 = kg -
CC +12 = 0 towers x 18,446 = kg -
Stubs = 2 x 757 = kg 1,514
Total = kg 20,994

9.1 - 9.14 Tower Material & Accessories type DD6 : 5 Towers 30,302 KG 2,197,965 X 1.11514 = 2,451,039 KG (+ 11.514 % waste)
DD -3 = 1 towers x 11,904 = kg 11,904
DD 0 = 2 towers x 13,163 = kg 13,163
DD +3 = 2 towers x 14,313 = kg -
DD+6 = 0 towers x 15,788 = 0 kg -
DD +9 = 0 tower x 16,236 = 0 kg -
DD +12 = 0 tower x 19,047 = 0 kg -
DD +15 = 0 tower x 22,345 = 0 kg -
Stubs = 5 x 1,053 = kg 2,106
Total = kg 27,173

10.1 - 10.14 Tower Material & Accessories type DDR6 : 3 Towers 52,376 KG 277,279 X 1.11514 = 309,205 KG (+ 11.514 % waste)
DDR -3 = 0 towers x 11,904 = 0 kg -
DDR 0 = 2 towers x 13,163 = kg -
DDR +3 = 0 towers x 14,313 = 0 kg 28,626
DDR+6 = 0 towers x 15,788 = 0 kg -
DDR +9 = 1 tower x 16,236 = kg 16,236
DDR +12 = 0 tower x 19,047 = 0 kg -
DDR +15 = 0 tower x 22,235 = 0 kg -
Stubs =3 x 1,053 = kg 2,106
Total = kg 46,968

11.1 - 11.13 Tower Material & Accessories type DDR6 (S) - KG 183,861 X 1.11514 = 205,031 KG (+ 11.514 % waste)
DDR(S) -3 = 0 towers x 0 = 0 kg
 PACKAGE IFB - 3A Page 88 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

DDR(S) 0 = 0 towers x 0 = kg
DDR(S) +3 = 0 towers x 0 = 0 kg
DDR(S)+6 = 0 towers x 0 = 0 kg
DDR(S) +9 = 0 tower x 0 = kg
DDR(S) +12 = 0 tower x 0 = 0 kg
DDR(S) +15 = 0 tower x 0 = 0 kg
Stubs =0 x 0 = kg
Total = kg

12.1 - 12.10 Tower Material & Accessories type EE6 - KG 167,418 X 1.11514 = 186,695 KG (+ 11.514 % waste)
EE 0 = 0 towers x 15,620 = 0 kg
EE +3 = 0 towers x 16,985 = 0 kg
EE+6 = 0 towers x 18,735 = 0 kg
EE+6 = 0 towers x 19,267 = 0 kg
Stubs =0 x 1,250 = 0 kg
Total = 0 kg

13.1 Type LLG 6 (6 post 4 beam) free standing - KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
13.4 Type G 6 (3 post 2 beam) free standing : 2 per gantry 12,630 KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
Gantry type G6 = 2 x 5,663 kg = kg 11,326

Total Item 6 up to item 13 438,850 KG

Consist of :
Steel sections,plates and billets 421,296 KG 30,878,280 X 0.96 = 29,643,149 kg
Bolts and nuts 17,554 KG 30,878,280 X 0.04 = 1,235,131 kg
Zinc Galvanise 30,719 KG Requirement of Zinc Galvanise is 7 % x 30,878,280 = 2,161,480 kg

MISCELLANEOUS STEEL AND FOUNDATION WORK

14 PRICES FOR SPECIAL TOWER, SPECIAL
EXTENSIONS AND MODIFICATION

14.1 Structural Mild steel 3 TONNE

14.2 Structural HT steel 4 TONNE
Price of chimney and stub extension : Tower type AA6,
14.3-14.9
BB6, CC6, DD6, DDR6, DDR6(S), EE6 - 61 m 1

Item 11.1 & 11. 2 consist of :

Steel sections,plates and billets 8,448 KG (+10% waste ), 96 %
Bolts and nuts 528 KG (+ 10% waste ), 4 %
Zinc Galvanise 628 KG Requirement of Zinc Galvanise is 7 % x (42,240+1,760) = 3,080 kg
 PACKAGE IFB - 3A Page 89 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

SCHEDULE 2
SECTION 4 ACSR ZEBRA 429/56 mm2
Steel : 7 wires dia 3.20 mm, Aluminium : 54 wires dia 3.20 mm
1 CONDUCTORS, INCLUDING ALL JOINT (Mid Span 442 Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Joint & Repair Sleeve Material) AND JUMPER 1,202 Alum. content per 1 km =54x0.25x3.14x(3.20x0.001)2 x1000x2768=1202kg
CONNECTIONS

1.1 Six twin line conductors ACSR Zebra (429/56 mm2) 20.08 RTKM
Consist of :
Steel Wire 116,325 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442x27.04x12x1.02x1.070795x1000= 156,645 kg
Aluminium Rod / Ingot 347,747 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
27.04 rtkm contain = 1.202x27.04x12x1.02x1.1771x1000= 468,280 kg

One earth conductor, GSW 55 mm2 123 SETS 12.240 1 rtkm equal 12.24 km ( + 2 % allowance for sag )
Consist of : 245.78 1 unit drum of conductor contains 2 km
122.89 27.04 rtkm equal 330.97 km
330.97 km require mid span : 330.97/2 =166 set
Steel 182 KG 1 set of mid span joint ACSR contain 1 kg of steel, plus 10 % waste
weight of steel required = 166 set x 1 kg x 1.1 = 182 kg
Aluminium Rod / Ingot 364 KG 1 set of mid span joint ACSR contain 2 kg of aluminium, plus 10% waste
weight of steel required = 166 set x 2 kg x 1.1 = 364 kg

-Repair Sleeve ACSR Zebra 429/46 mm2, 6 SETS require approximately 5 % x 166 = 8 sets
Consist of :
Aluminium Rod / Ingot 7 KG 1 set of repair sleeve ACSR contain 1 kg of aluminium, plus 10 % waste
weight of aluminium required = 8 set x 1 kg x 1.1 = 9 kg

GSW 55 mm2
442 Steel : 7 wires dia 3.20 mm
1.2a One earth conductor, GSW 55 mm2 20.08 RTKM Steel content per 1 km =7x0.25x3.14x(3.20x0.001)2 x1000x7850=442 kg
Consist of :
Steel wire 9,694 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
27.04 rtkm contain = 0.442 x27.04x1x1.02x1.070795x1000= 13,054 kg

-Mid span Joint GSW 55 mm2, 10 SETS 1 rtkm equal 1.02 km ( + 2% allowance for sag )
Consist of : 27.58 1 unit drum of GSW contains 2 km
27.04 rtkm equal 28 km
 PACKAGE IFB - 3A Page 90 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

28 km require mid span : 28/2 =14 sets

Steel 15 KG 1 set of mid span joint GSW contain 1 kg of steel, plus 10% waste
weight of steel required = 14 set x 1 kg x 1.1 = 15 kg
Aluminium Rod / Ingot 23 KG 1 set of mid span joint GSW contain 2 kg of aluminium, plus 10% waste
weight of steel required = 14 set x 2 kg x 1.1 = 30 kg

1.3a Set of three twin ACSR Zebra downleads to substation 4 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 2,317 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 6,927 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 8 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 18 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 44 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg

1.3c Set of three twin ACSR Zebra downleads to substation 12 SETS

grantry (excluding low duty inverse insulator sets/120
KN) - 4 per set
Steel Wire 1,159 KG 1 km ACSR Gannet contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 0.442x0.1x6x12x1.02x1.070795x1000
= 3,476 kg
Aluminium Rod / Ingot 3,464 KG 1 km ACSR Gannet contain 1.202 T of aluminium
sagging allowance 2 %, waste allowance 17,71 %
1 set downlead require 0.1 km of ACSR
6 sets downlead contain = 1.202x0.1x6x12x1.02x1.1771x1000
= 10,391 kg

-Spacer Damper, consist of : 24 PCS Require 2 sets of Spacer Damper per set = 2 x 4 = 8 sets
Steel 53 KG 1 pc of spacer damper contain 2 kg of steel, plus 10 % waste
weight of steel required= 8 x 2 x 1.1 =18 kg
Aluminium Rod / Ingot 132 KG 1 pc of spacer damper contain 5 kg of aluminium, plus 10 % waste
weight of aluminium required= 8 x 5 x 1.1 =44 kg
 PACKAGE IFB - 3A Page 91 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

1.4
Set of single GSW 55 mm2 earth conductors to 4 SETS
substation gantry and low level gantry including all
fittings - 4 per set
Steel Wire 97 KG 1 km GSW contain 0.442 T of steel wire
sagging allowance 2 %, waste allowance 7,0795 %
1 set require 0.1 km of GSW
2 sets contain = 0.442 x0.1x2x1.02x1.070795x1000 = 97 kg

Total item no. 1.1 up to 1.4 :

Steel Wire 129,591 KG
Aluminium Rod / Ingot 358,707 KG
Steel 268 KG

2 DAMPING SYSTEMS : -
VIBRATION DAMPERS AND CONDUCTOR SPACERS
2.3 Line conductor spacer (span) 400 mm - 3244 sets 2,250 PCS
Steel 12,273 KG 1 pc line spacer damper contain 5 kg steel, plus 9 % waste
weight of steel required = 3,244 x 5 x 1.09 = 17,694 kg
Aluminium Rod / Ingot 37,112 KG 1 pc line spacer damper contain 15 kg aluminium, plus 9.9 % waste
weight of steel required = 3,244 x 15 x 1.099 = 53,507 kg
2.3 Line conductor specer (jumper) 200 mm - 450 sets 580 PCS
Steel 2,552 KG 1 pc spacer jumper contain 4 kg steel, plus 10 % waste
weight of steel required = 450 x 4 x 1.1 = 1,980 kg
Aluminium Rod / Ingot 11,484 KG 1 pc line spacer jumper contain 18 kg aluminium, plus 10 % waste
weight of steel required = 450 x 18 x 1.1 = 8,910 kg
Total item no. 3.1 up to 3.3 :
Steel 14,825 KG
Aluminium Rod / Ingot 48,596 KG

3 TOWER EARTHING INCLUDING EXCAVATION,

REINSTATEMENT, COMPRESSION JOINTING AND
CONNECTION TO TOWER (GANTRY) Counterpoise Cable
3.1 Earthing angle comprising 4 sets of galvanized steel, 74 TOWER Steel : 7 wires dia 4 mm
lead wire, including all clamps - 88 per tower Steel content per 1 km =7x0.25x3.14x(4x0.001)2 x1000x7850=690 kg

Steel wire 6,250 KG 1 km counterpoise cable contain 690 kg steel wire

overall foundations = 662 units, I unit require 4 x 30 m =120 m
waste allowance 2 %
690 x 0.12 x 88 x 1.02 = 7,432 kg

3.2 Continuous or cross-connected counterpoise cable 30 m 100 PER 50

length, 450mm depth, including galvanized steel angle
1000 mm all joints and clamps - 3 sets
 PACKAGE IFB - 3A Page 92 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO
Continuous or cross-connected counterpoise cable 30 m
length, 450mm depth, including galvanized steel angle
1000 mm all joints and clamps - 3 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg

3.5 Extra to items 3.2 for 2 m earthing rod, including joints - 100 PER 50
2 sets

Steel wire m run 3,519 KG 1 km counterpoise cable contain 690 kg steel wire
overall foundations to be cross connected = 100 units,
I unit require 50 m, waste allowance 2 %
690 x 0.05 x 100 x 1.02 = 3,519 kg
Total item no. 3.1 up to 3.5 :
Steel wire 13,288 KG

4 INSULATOR STRING SETS AND EARTH

CONDUCTOR ATTACHMENTS, COMPLETE WITH
ALL FITTINGS BETWEEN TOWER AND
CONDUCTORS

4.1.a Suspension set single string (U120 BS/Type A) - 264 Set 300 SET
consist of :
Insulator fittings 315 SETS Requirement = 264x1.05=277 ( + 5% spares)
Consist of :
Steel 5,198 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 277 x 15 x 1.1 = 4,574 kg
Aluminium Rod / Ingot 8,663 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 277 x 25 x 1.1 = 7,623 kg
4.1c Suspension set single string (U120 BLP/Type C) - 12 Set 36 SET
consist of :
Insulator fittings 38 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 624 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 1,040 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg
4.1d Suspension set double string (U120 BS/Type A)- 96 Sets 0 SET
consist of :
Insulator fittings 0 SETS Requirement = 96 x1.05=101 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 101 x 15 x 1.1 = 1,663 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 101 x 25 x 1.1 = 2,772 kg
 PACKAGE IFB - 3A Page 93 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

4.1f Suspension set double string (U120 BLP/Type C) - 6 Set 0 SET

consist of :
Insulator fittings 7 SETS Requirement = 6 x1.05=7 ( + 5% spares)
Consist of :
Steel 116 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 7 x 15 x 1.1 = 116 kg
Aluminium Rod / Ingot 193 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 7 x 25 x 1.1 = 193 kg
4.2.a Tension set single string (U210 BS/Type B) - 168 Sets 120 SET
consist of :
Insulator fittings 126 SETS Requirement = 168 x1.05=176 ( + 5% spares)
Consist of :
Steel 2,585 KG 1 set of fitting contain 19 kg steel, plus 7.9 % waste
weight = 176 x 19 x 1.079 = 3,619 kg
Aluminium Rod / Ingot 4,437 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 176 x 32 x 1.1 = 6,212 kg
4.2c Tension set single string (U210 BLP/Type D) - 24 Sets 0 SET
consist of :
Insulator fittings 0 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 25 x 19 x 1.1 = 527 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 25 x 32 x 1.1 = 887 kg
4.2d Tension set double string (U210 BS/Type B) - 324 Sets 156 SET
consist of :
Insulator fittings 164 SETS Requirement = 324 x1.05=340 ( + 5% spares)
Consist of :
Steel 3,423 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 340 x 19 x 1.1 = 7,110 kg
Aluminium Rod / Ingot 5,766 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 340 x 32 x 1.1 = 11,975 kg
4.2f Tension set double string (U210 BLP/Type D) - 36 Sets 0 SET
consist of :
Insulator fittings 0 SETS Requirement = 36 x1.05=38 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 19 kg steel, plus 10 % waste
weight = 38 x 19 x 1.1 = 790 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 32 kg aluminium , plus 10 % waste
weight = 38 x 32 x 1.1 = 1,331 kg

4.3d Inverse insulators double tension string (U120BS/Type A) 24 SET

consist of :
Insulator fittings 25 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 416 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
 PACKAGE IFB - 3A Page 94 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Aluminium Rod / Ingot 693 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.3i Inverse insulator double tension string (U210BLP/Type D) 0 SET

consist of :
Insulator fittings 0 SETS Requirement = 12 x1.05=13 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 13 x 15 x 1.1 = 208 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 13 x 25 x 1.1 = 347 kg

4.4b Jumper insulators single susp. string (U120 BL) - 60 Sets 101 SET
consist of :
Insulator fittings 106 SETS Requirement = 60 x1.05=63 ( + 5% spares)
Consist of :
Steel 1,750 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 63 x 15 x 1.1 = 1,040 kg
Aluminium Rod / Ingot 2,916 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 63 x 25 x 1.1 = 1,733 kg

4.4c Jumper insulators single suspension string (U120BLP/Typ 0 SET

consist of :
Insulator fittings 0 SETS Requirement = 24 x1.05=25 ( + 5% spares)
Consist of :
Steel 0 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 25 x 15 x 1.1 = 416 kg
Aluminium Rod / Ingot 0 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 125x 25 x 1.1 = 639 kg

4.5 Ground wire suspension string (GSW) - 126 Sets 120 SET
consist of :
Insulator fittings 126 SETS Requirement = 126 x1.05=132 ( + 5% spares)
Consist of :
Steel 2,079 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 132 x 15 x 1.1 = 2,183 kg
Aluminium Rod / Ingot 3,465 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 132 x 25 x 1.1 = 3,638 kg

4.6 Ground wire tension string (GSW) - 156 Sets 90 SET

consist of :
Insulator fittings 95 SETS Requirement = 156 x1.05=164 ( + 5% spares)
Consist of :
Steel 1,559 KG 1 set of fitting contain 15 kg steel, plus 10 % waste
weight = 164x 15 x 1.1 = 2,703 kg
Aluminium Rod / Ingot 2,599 KG 1 set of fitting contain 25 kg aluminium , plus 10 % waste
weight = 164 x 25 x 1.1 = 4,505 kg
 PACKAGE IFB - 3A Page 95 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Total Item 4.1 a up to item 4.6

Steel 13,375 KG
Aluminium Rod / Ingot 29,771 KG

DOUBLE CIRCUIT TOWERS AND EXTENDED

6 - 13 TOWERS OF THE TENSION TYPE COMPLETE
WITH ALL FITTINGS, INCLD CHECK FINAL AND
TALK WELDING BOLT & NUTS FOR TOWERS :

6.1 - 6.7 Tower Material & Accessories type AA6 : 62 Towers 300,312 KG 14,664,298 x 1.1 = 16,130,728 kg ( + 10 % waste )
AA-3 = 3 towers x 5,015 = kg 115,345
AA 0 = 25 towers x 5,465 = kg 81,975
AA+3 = 19 towers x 5,707 = kg 45,656
AA+6 = 14 towers x 6,582 = kg 26,328
AA+9 = 1 towers x 7,177 = kg -
AA+12 = 0 towers x 8,277 = 0 kg -
AA+15 = 0 towers x 9,546 = 0 kg -
Total = 359,428 kg 269,304
Complete foundation (including stubs, cleats and
6.8 - 6.14 setting) for standard and extended AA6 type towers : 62
Towers Unit weight of stub = 207.5 kg, 4 stubs = 4 x 207.5 = 830 kg
Stubs = 62 x 447 = 27,714 kg 22,350 24,923 KG Waste allowance = 11.514 %
434 AA towers = 434 x 830 x 1.11514 = 401,696 kg

7.1 - 7.14 Tower Material & Accessories type BB6 : 37 Towers 70,283 KG 7,668,582 x 1.11514 = 8,551,543 kg ( +11.514 % waste )
BB -3 = 2 towers x 7,115 = kg 7,115
BB 0 = 14 towers x 8,083 = kg 24,249
BB +3 = 10 towers x 8,863 = kg 17,726
BB+ 6 = 11 towers x 9,827 = kg 9,827
BB+9 = 0 towers x 10,912 = 0 kg -
BB+12 = 0 towers x 12,397 =0 kg -
BB+15 = 0 towers x 14,084 =0 kg -
Stubs = 4 x 37 x 587 = kg 4,109
Total = kg 63,026

8.1 - 8.13 Tower Material & Accessories type CC6 : 2 Towers 24,571 KG 2,369,449 x 1.11514 = 2,642,267 kg ( +11.514 % waste )
CC -3 = 0 towers x 9,094 = kg 9,094
CC 0 = 0 towers x 9,740 = kg -
CC +3 = 2 towers x 11,426 = kg 11,426
CC+6 = 0 towers x 13,404 = kg -
CC +9 = 0 towers x 15,724 = kg -
CC +12 = 0 towers x 18,446 = kg -
Stubs = 2 x 757 = kg 1,514
Total = kg 22,034

9.1 - 9.14 Tower Material & Accessories type DD6 : 5 Towers 64,572 KG 2,197,965 X 1.11514 = 2,451,039 KG (+ 11.514 % waste)
 PACKAGE IFB - 3A Page 96 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

DD -3 = 1 towers x 11,904 = kg 11,904

DD 0 = 2 towers x 13,163 = kg 13,163
DD +3 = 2 towers x 14,313 = kg 28,626
DD+6 = 0 towers x 15,788 = 0 kg -
DD +9 = 0 tower x 16,236 = 0 kg -
DD +12 = 0 tower x 19,047 = 0 kg -
DD +15 = 0 tower x 22,345 = 0 kg -
Stubs = 5 x 1,053 = kg 4,212
Total = kg 57,905

10.1 - 10.14 Tower Material & Accessories type DDR6 : 3 Towers 64,694 KG 277,279 X 1.11514 = 309,205 KG (+ 11.514 % waste)
DDR -3 = 0 towers x 11,904 = 0 kg -
DDR 0 = 2 towers x 13,163 = kg 39,489
DDR +3 = 0 towers x 14,313 = 0 kg 14,313
DDR+6 = 0 towers x 15,788 = 0 kg -
DDR +9 = 1 tower x 16,236 = kg -
DDR +12 = 0 tower x 19,047 = 0 kg -
DDR +15 = 0 tower x 22,235 = 0 kg -
Stubs =3 x 1,053 = kg 4,212
Total = kg 58,014

11.1 - 11.13 Tower Material & Accessories type DDR6 (S) 205,031 KG 183,861 X 1.11514 = 205,031 KG (+ 11.514 % waste)
DDR(S) -3 = 0 towers x 0 = 0 kg
DDR(S) 0 = 0 towers x 0 = kg
DDR(S) +3 = 0 towers x 0 = 0 kg
DDR(S)+6 = 0 towers x 0 = 0 kg
DDR(S) +9 = 0 tower x 0 = kg
DDR(S) +12 = 0 tower x 0 = 0 kg
DDR(S) +15 = 0 tower x 0 = 0 kg
Stubs =0 x 0 = kg
Total = kg

12.1 - 12.10 Tower Material & Accessories type EE6 12,630 KG 167,418 X 1.11514 = 186,695 KG (+ 11.514 % waste)
EE 0 = 0 towers x 15,620 = 0 kg
EE +3 = 0 towers x 16,985 = 0 kg
EE+6 = 0 towers x 18,735 = 0 kg 18,375
EE+9 = 0 towers x 19,267 = 0 kg 19,267
Stubs =0 x 1,250 = 0 kg 2,500
Total = 0 kg 40,142

13.1 Type LLG 6 (6 post 4 beam) free standing - KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
13.4 Type G 6 (3 post 2 beam) free standing : 2 per gantry 12,630 KG 2 x 35 kg x 1.11514 = 78 KG (+11.514 % waste)
Gantry type G6 = 2 x 5,663 kg = kg 11,326

Total Item 6 up to item 13 779,646 KG

Consist of :
Steel sections,plates and billets 748,460 KG 30,878,280 X 0.96 = 29,643,149 kg
 PACKAGE IFB - 3A Page 97 of 97

SUPPLEMENTARY DATA FOR MASTER LIST

ITEM DESCRIPTION Quantity Unit RECONCILIATION

NO

Bolts and nuts 31,186 KG 30,878,280 X 0.04 = 1,235,131 kg

Zinc Galvanise 54,575 KG Requirement of Zinc Galvanise is 7 % x 30,878,280 = 2,161,480 kg

MISCELLANEOUS STEEL AND FOUNDATION WORK

14 PRICES FOR SPECIAL TOWER, SPECIAL
EXTENSIONS AND MODIFICATION

14.1 Structural Mild steel 5 TONNE

14.2 Structural HT steel 7 TONNE
Price of chimney and stub extension : Tower type AA6,
14.3-14.9
BB6, CC6, DD6, DDR6, DDR6(S), EE6 - 61 m 1

Item 11.1 & 11. 2 consist of :

Steel sections,plates and billets 13,728 KG (+10% waste ), 96 %
Bolts and nuts 528 KG (+ 10% waste ), 4 %
Zinc Galvanise 998 KG Requirement of Zinc Galvanise is 7 % x (42,240+1,760) = 3,080 kg