OPERATING COST ANALYSIS FOR 10TPH F&A 1000C SATURATED BOILER

ComBloc with ComBloc

S.NO. DESCRIPTION UNITS Coal with PKS Natural Gas
BOILER CAPCITY- F&A 100 Deg C kg/HR 10000 10000 10000

1 Net Steam generation with 30 degc Feed water temp & 0 % blowdown kg/HR 8500 8500 8500
2 Thermal efficiency of Boiler % 85% 85% 85%
3 FUEL Coal PKS NG
4 CALORIFIC VALUE KCAL/KG 5000 4400 8500
5 Energy Required KCAL 5643150 5643150 5643150
6 FUEL CONSUMPTION/HR KG/HR 1328 1509 781
7 FUEL COST* IDR/kg 1.325 850 4.500
8 FUEL CONSUMPTION/DAY kg 31867 36213 18745
9 FUEL COST/DAY IDR/DAY 42.224.040 30.780.818 84.354.353
10 ELECTRICAL LOAD KW 38 38 28
11 POWER COST* IDR/KWH 1100 1100 1100
12 POWER COST/DAY IDR/DAY 1003200 1003200 739200
13 LABOUR REQUIRED
OPERATORS NOS 3 3 3
HELPERS NOS 3 3
14 LABOUR COST
OPERATORS* IDR/DAY 180000 180000 180000
HELPERS* IDR/DAY 100000 100000 100000
15 LABOUR COST/DAY IDR/DAY 840000 840000 540000
16 TOTAL OPERATING COST@ Full load IDR/DAY 44.067.240 32.624.018 85.633.553
IDR/hr 1.836.135 1.359.334 3.568.065
steam cost in IDR per kg @ 3400 kg steam generation & 2550 Kg
17 Steam generation (4TPH &3TPH) respectively
216,02 159,92 419,77
Savings per hour in IDR 41.566.313 53.009.535
Percentage reduction in operating cost 1.731.930 62%

Specific Enthalpy of Water @ 10 Bar and 183.2 Degree Celcius 185.6 kcal/kg
Latent Heat of Vaporization @ 10 Bar and 183.2 Degree Celcius 478.3 kcal/kg
*Prices are indicative and are subject to change
Assumption :
Operator : 5 Juta / month
Helper : 3 Juta /month
Gas price - 4500/kg
Coal : Rp 1325/kg
PKS : Rp 800/kg