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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

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INDUCTION BRAZING | FURNACE


BRAZING | COPPER BRAZING TORCH |
LASER BRAZING PROCESS
October 7, 2017 admin One comment

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There are numerous brazing methods are available.


Some of them are Induction Brazing, Furnace
Brazing, copper brazing torch, infrared brazing, laser
brazing, dip brazing, resistance brazing.

Brazing process steps:


Step 1: Both joints are cleaned (not polished) and
fluxed

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

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Step 2: A heat (about 450 C) is applied to the base


metal, were the filler metal is melted. Excess heat
burn the fluxes. So we have to repeat the process
again.

Step 3: Filler metal is applied to the joint

Step 4: Filler metal adheres to both the surfaces


forming a bead

Various classifications of Brazings are:

Hand Torch brazing:


In torch brazing, flux is applied to the part surfaces
and a torch is used to direct a flame against the work
in the surrounding area of the joint. A reducing flame
is typically used to inhibit oxidation. After the work
piece joint areas have been heated to a suitable
temperature, filler wire is added to the joint, usually
in wire or rod form. Fuels used in torch brazing
include acetylene, propane and other gases with air
or oxygen.

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

Furnace brazing:
Furnace brazing uses a furnace to supply heat for
brazing and is best suited to medium and high
production. In medium production (usually in
batches), the components and brazing metal are
loaded into furnace, heated to brazing temperature
and then cooled and removed.

READ Thermit Process | Thermit


Welding Materials | Application
Of Thermit Welding

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

Induction brazing:
Induction brazing utilized heat from electrical
resistance to a high frequency current induced in the
work. The parts are pre-loaded with filler metal and
placed in a high frequency AC field. The parts do not
directly contact the induction coils. Frequency ranges
from 5 kHz to 5 Mhz.

Resistance brazing:
Heat to melt the filler metal in resistance brazing is
obtained by resistance to the flow of electrical current
through the parts. As distinguished from induction

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

brazing, the parts are directly connected to the


electrical circuit in resistance brazing. The equipment
is similar to that used in induction welding, except
that a lower power level is required for brazing.

Dip brazing:
In dip brazing, either a molten salt bath or a molten
bath accomplishes heating. In both methods,
assembled parts are immersed in the baths contained
in a heating pot. Solidification occurs when the parts
are removed from the bath.

Infrared brazing:
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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

Infrared brazing uses heat from a high intensity


infrared lamp. Some IR lamps are capable of
generating up to 5000 W of radiant heat energy,
which can be directed at the work-piece for brazing.

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

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Submerged Arc Welding

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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

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ONE COMMENT
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15/11/2017 Induction Brazing | Furnace Brazing | Copper Brazing Torch | Laser Brazing Process | Mechanical Engineering

vivek October 8, 2017 3:44 pm

great content you have on this blog


portal. very helpful for mechanical
engineering students

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