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All liquid and solid waste from this plant will be processed in waste treatment facility. The
overview of waste water treatment process of this plant is illustrated in the waste management
flow diagram that can be seen in Figure x. Here is the description of each process in this waste
water treatment facility:
c. Filtration
First, the wastewater filtered out to remove any solids that present in the water using filter
screen. The purpose of this filtration process is to prevent any blockage along the
pipe,valve,and pump.
d. Mixing and Equalization
The filtered waste water will enter the mixing and equalization tank, where it will be
mixed with wastewater from domestic water. The different flows of wastewater which
may vary in terms of concentration,flow rate, pH, and other properties are combined into
one large equalization tank. This process is done to provide optimum conditions for the
following treatment process.
e. Coagulation
The liquid waste stream from previous tank then transferred to coagulation tank.
Coagulation process is the binding of colloidal particle by the coagulant that aims to
separate soluble material from waste water. The coagulant that used is alumunium sulfate
that comes from holding tank.
f. Sedimentation
After treated in coagulation tank, the stream moves to sedimentation tank. The aim of this
step is to settle the flocculate from coagulation with the help of gravity force. The
flocculate of this waste contains organic soluble solid and biomass from previous
processes. The settled flocculate then can be transferred to solid waste management unit
as re-used material. Meanwhile the separated waste water will move to next step.
g. pH Adjustment Tank
The wastewater that considered free of colloidal particle is transferred to pH adjustment
tank. In this process, the wastewater will have neuralization from alkalin properties to
normal condition by using acid. This addition is performed to reduce the degree of acidity
(pH) because it will have an effect on the growth of bacteria. The wastewater treatment
that will be used in fucoxanthin plant is a biological treatment where will use a activated
sludge to reduce BOD & COD value.
h. Indicator Checking
The effluent of processed waste water is transffered to indicator tank which is consist of
membrane. This membran will filtrate the wastewater that already achieved the targeted
parameter (BOD&COD and particle size). If the parameter already sufficient, the
wastewater can be discharged safely. If not, the wastewater will go through the waste
management from the beginning (filtration).
Figure 1. Waste Management Flow Diagram
The plant layout is made by considering the space available must be enough for the whole
plant and its supporting facilities, spacing between process instruments is ruled by Inside Battery
Limit (IBL), and the spacing between supporting facilities is ruled by Outside Battery Limit
(OBL), safety consideration, pipeline length. The fucoxanthin plant classified into several areas
which are the office area, utilities area, production process area, safety area and another
supporting area.
a. Production Process Area
Process area will cover the area and building involved in production line of fucoxanthin
and tryglycerides. In the process area, all employees should use safety equipment or PPE
(Personal Protective Equipment). In this area, the layout shall be planned carefully since
it involves the process units; this leads to the usage of battery limit for equipment and
building. The areas and buildings in this process include warehouse, control room, and
process area. Process equipment are placed in the process area. Several units of process
are cultivation unit, filtration unit, extraction unit, flocculation unit, drying unit,
condensing and evaporation unit.
b. Office Area
Office are covers area for office building and laboratory. Office area contact directly with
administration, management of the plant, and quality assesment of the product produced
in plant. Office area involves building of non production activities in the plant.
c. Utilities Area
Utility area is consists of cooling tower room and generator set room. There is only one
cooling tower with 2,540 kg of cooling water/hour capacity. This area is an open air area
but there is roof also. In this room, there is an area for the operator to control the cooling
tower. The generator set room consists of one generator set that worked by diesel. The
diesel will be stored in metal drum that send by supplier.
d. Safety and Emergency Area
This area covers for safety office, fire station, meeting/evacuation point. This area has
major purpose to maintain and ensure the safety of the plant besides the primary function
related to fire management, and safety workers management.
e. Waste Management Area
This area is localized to treat the waste water from production area and service area. It
should be located remotely from production area to prevent contamination in raw
material and finished good. It should be placed in the side of the plant so the treated
waste water can easily transfers to trench. There will be a small control room to monitor
the quality of treated waste water to achieve the government rules of environment
monitoring.
f. Supporting Area
Supporting area is area that equipped the workers activity in the plant. This areas covers
area for entrance area (gate), security post, parking area, clinic, mosque, canteen, loading
and shipping area, and park.
REFERENCE
Earlham.edu. (2017). Solvent Waste, Chemical Hygiene and Safety | Earlham College. [online]
Available at: http://earlham.edu/chemical-hygiene-and-safety/hazardous-waste-disposal/solvent-
waste/ [Accessed 11 Nov. 2017].
Publications, I. (2017). Coagulation and Flocculation in Water and Wastewater Treatment | IWA
Publishing. [online] Iwapublishing.com. Available at:
https://www.iwapublishing.com/news/coagulation-and-flocculation-water-and-wastewater-
treatment [Accessed 11 Nov. 2017].
Beckart.com. (2017). Aluminum Sulfate (Alum) Al2(SO4)3 for Industrial Waterwaste Treatment.
[online] Available at: http://www.beckart.com/chemistry/coagulants/alum.php [Accessed 11
Nov. 2017].
WorkSafe Queensland. (2017). Ammonium nitrate. [online] Available at:
https://www.worksafe.qld.gov.au/injury-prevention-safety/hazardous-chemicals/specific-
hazardous-chemicals/ammonium-nitrate [Accessed 11 Nov. 2017].