1. The guide rail mounting surfaces of the table must be lightly finished with an oil stone then lightly oiled.
2. Place the guide rail on the
mounting surface and insert the mounting screws in the oversized holes of the guide rail. Then, gently move the guide rail right and Dia.1 left until the screws are concentric with the oversized holes. If the hole wall is in contact with the screw, the guide rail will be subjected to undesirable force with the result that the desired accuracy may not be attained.
3. Camp the guide rail with care
being exercised not to produce a spacing between it and the mounting surfaces. Tighten the screws securely Caution 1. First tighten the screw at the center and work towards the ends alternately. If the screws at both ends are tightened initially the center portion of the guide rail may be deflected. 2. All rails must be firmly attached except the preload rail which is only loosely fastened at this Dia.2 point (Dia.1).
4. Assemble the upper and
lower members of the table and insert the roller cages. If possible, the two roller cages should be positioned so that they are symmetric about the center line of the table (Dia.2).
5. Mount the end Pieces.
6. Apply preload to the degree that no play is produced between the
upper and lower members of the table. Preload must be applied only to the portions of the guide rail where the roller cage is sandwiched. If preload is imposed on portions where the roller cage is not supplying a counterforce, the guide rail may be damaged. In (Dia.31), reload must not be applied at points 4 & 5.Move the table Dia.3-1 as shown in (Dia.32) before applying preload at these point
7. After completion of preload adjustment, the
preload guide rail must be fixed tightly with screws.
The purpose of preload is to crush the roller to some extent.
Unless applying preload when the roller is at the back side, the preload does not increase to the desired level, and it may cause trouble. Please be careful. Follow the same procedure to fix the preload rail mounting bolt after applying preload. Dia.3-2