Service Manual CSC450

Self-Service
System s
CSC 450
Service manual
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CSC450 Service manual 01750032369 A

CSC 450
Service Manual
Copyright Information and trademarks
Wincor Nixdorf GmbH & Co. KG 2000.
All rights, including rights of translation by

printing, copying or similar methods, even
of parts, are reserved.
All rights, including rights created by patent

grants or registration of a utility model or
design, are reserved. Delivery subject to
availability; right of technical modifications
reserved.
All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.
This manual was

produced using paper
treated with chlorine-free
bleach.
CSC450 Service Manual 01750032369 A

CSC 450 Contents
Contents
Task and application...........................................................................................1-1

Installation and operation ......................................................................................1-2
Installation.........................................................................................................1-2
Operation ..........................................................................................................1-2
Device structure ....................................................................................................1-3
Wiring diagram..................................................................................................1-3
Cable overview......................................................................................................1-4
Overview of units which can be replaced in the field.............................................1-6
Delivery units.........................................................................................................1-8
CSC 450 spare parts.............................................................................................1-12
Removing and installing the components

WImportant safety information ..........................................................................2-1
Device overview CSC 450.....................................................................................2-2
Operating elements (front view) ........................................................................2-2
Operating panel ................................................................................................2-3
Doors and locks ................................................................................................2-4
Supply cabinet (open) .......................................................................................2-5
Operating unit (open) ........................................................................................2-6
Safe (open) .......................................................................................................2-7
Removing the system unit .....................................................................................2-8
Removing the V.24 distributor...............................................................................2-9
Removing the special electronics and 24V power supply .....................................2-10
Removing the special electronics..........................................................................2-11
Removing the 24V power supply...........................................................................2-12
Removing ID card unit ID15 ..................................................................................2-13
ID card unit ID15 ...............................................................................................2-15
Removing and replacing the operating panel door (BST) .....................................2-16
Removing the BST motor......................................................................................2-18
Removing the BST control electronics ..................................................................2-19
Removing the control electronics ..........................................................................2-20
Releasing the logo panel.......................................................................................2-21
Removing the fluorescent tube .............................................................................2-22
Separating the BST from the drive unit .................................................................2-23
Removing the BST ................................................................................................2-24
Removing the receipt/journal printer ND71 ...........................................................2-25
Removing the statement printer ND94 ..................................................................2-27
Removing the printer mechanism .....................................................................2-27
Removing the power supply ..................................................................................2-29
Removing the ND94 control electronics ................................................................2-30
Removing the monitor (pull-out unit ND 94) ..........................................................2-33
U60716-J-Z1-2-7600, Juli 95 I-I

Contents CSC 450
Removing and replacing the logo plate ................................................................ 2-37

Removing and replacing the ID card unit shutter.................................................. 2-38
Removing the Z-module and shutter .................................................................... 2-39
Removing the function keys (softkeys) and the protective shield ......................... 2-42
Removing the PIN keypad .................................................................................... 2-46
Removing the ZAC (central dispensing controller) ............................................... 2-47
Removing the stacker (SAT R) ............................................................................. 2-49
Removing the AZM (cash-out module) power supply ........................................... 2-50
Removing the power supply mounting.................................................................. 2-51
Replacing the V-module electronics for cassettes 3 and 4................................... 2-52
Removing the 220V power distributor................................................................... 2-53
Removing the fan (supply level and ND94) .......................................................... 2-54
Replacing the encryption/decryption module (VEM)............................................. 2-55
Remove the modular feature (MM) converter with MM box.................................. 2-56
Removing the thermostat for the operating panel heating.................................... 2-57
Removing the fan heater for operating panel heating (option) ............................. 2-58
Removing the temperature sensor complete with cable....................................... 2-60
Component description
Mains voltage supply ....................................................................................... 3-1
Structure of power distributor 03209.00 ............................................................. 3-1
DC voltage supply ............................................................................................ 3-2

Power supply ...................................................................................................... 3-2
Voltage distribution ............................................................................................. 3-3
Connector assignment........................................................................................ 3-4
Technical data .................................................................................................... 3-5
Voltage distributor CSC 450 ............................................................................ 3-7

Ready status display .......................................................................................... 3-8
Power failure....................................................................................................... 3-8
Battery backup.................................................................................................... 3-9
Uninterruptible Power Supply (UPS) 03229.00............................................... 3-10

Theory of operation ............................................................................................ 3-12
Connection ......................................................................................................... 3-13
Maintenance ....................................................................................................... 3-13
Technical data .................................................................................................... 3-14
Uninterruptible power supply victron lite 800................................................ 3-15

Operational conditions........................................................................................ 3-17
Malfunctions and how to remedy them ............................................................... 3-17
I-II Juli 95, U60716-J-Z1-2-7600

CSC 450 Contents
Service chapter UPS 03237.00 ........................................................................ 3-18

Normal operation .......................................................................................... 3-18
Power failure .................................................................................................. 3-18
Connection..................................................................................................... 3-19
Maintenance .................................................................................................. 3-20
Technical data ............................................................................................... 3-21
Uninterruptible power supply Smart UPS 1250 ............................................. 3-22

Operating panel on the front of the device ......................................................... 3-23
........................................................................................................................... 3-23
LEDs .................................................................................................................. 3-24
Acoustic signals ................................................................................................. 3-26
Switches............................................................................................................. 3-26
Safety information .............................................................................................. 3-29
V.24 interfaces ................................................................................................... 3-29
Technical data.................................................................................................... 3-30
Special electronics SE 33384.01.0.12............................................................. 3-31

Mode of operation .............................................................................................. 3-32
Power-on behavior ............................................................................................. 3-33
Power supply control.......................................................................................... 3-33
Emergency mode ............................................................................................... 3-33
Maintenance work .............................................................................................. 3-34
Special electronics SE 33384.01.0.12............................................................. 3-35

Functions............................................................................................................ 3-35
Operation ........................................................................................................... 3-36
Switch-on behaviour ...................................................................................... 3-36
Control of the power supply unit .................................................................... 3-36
SOP pushbutton ............................................................................................ 3-37
Emergency mode........................................................................................... 3-37
Maintenance....................................................................................................... 3-37
Replacing the SE ........................................................................................... 3-37
Firmware release ........................................................................................... 3-37
Special electronics schematic diagram .............................................................. 3-39
System environment schematic diagram ........................................................... 3-40
Connector assignment ....................................................................................... 3-41
Connector A; remote power-on, 9-pin D-sub female...................................... 3-41
Connector B; customer connection, 25-pin D-sub female ............................. 3-42
Connector C; 26-pin Berg .............................................................................. 3-43
Connector E; AC distributor connection ......................................................... 3-44
Connector F; power supply unit connection, 8-pin AMP female .................... 3-44
Connector G; Audio 1 connection, 1-pin Cinch .............................................. 3-45
Connector H; V24 to PC connection, 9-pin D-SUB connector ....................... 3-45
Connector K; not assigned, 10-pin DU Pont male ......................................... 3-45
Customer connector panel ................................................................................. 3-46
U60716-J-Z1-2-7600, Juli 95 I-III

Contents CSC 450
Circuit diagram ................................................................................................... 3-47
Air conditioning ................................................................................................ 3-48

Ventilation........................................................................................................... 3-48
Heating ............................................................................................................... 3-48
Maintenance ....................................................................................................... 3-49
The operating panel door BST ........................................................................ 3-50

Technical data .................................................................................................... 3-50
Control behavior ................................................................................................. 3-57
Initial switch-on............................................................................................... 3-57
Reactivation.................................................................................................... 3-58
Emergency mode ........................................................................................... 3-58
Hall sensor and limit switch functions............................................................. 3-58
Circuit diagram ................................................................................................. 3-59

BST process chart 1 ........................................................................................... 3-60
Synchronization .................................................................................................. 3-67
Blocking .............................................................................................................. 3-67
Safety mechanism .............................................................................................. 3-67
Self-test .............................................................................................................. 3-67
Maintenance in the case of faults ....................................................................... 3-67
PC and secondary boards ............................................................................... 3-68

Jumper settings for the CPU mainboard with ERGO VGA III ............................. 3-68
CSC-specific settings ..................................................................................... 3-69
Overview of possible settings ......................................................................... 3-69
Processor type (JP1, JP2, JP3)...................................................................... 3-69
Processor speed (JP5, JP6)........................................................................... 3-69
Battery (JP8) .................................................................................................. 3-69
Monitor (JP10)................................................................................................ 3-70
Mouse (JP11) ................................................................................................. 3-70
Cache configuration (JP12-JP17) .................................................................. 3-70
Onboard VGA (JP25) ..................................................................................... 3-70
Jumper settings Chase AT8+/AT16+ V.24 Multiport .......................................... 3-71
Jumper settings SAS-DUE (DU 78).................................................................... 3-72
DMA channels (R: Receive, T: Transmit) ....................................................... 3-74
NMI enable during faulty access of SAS-IC ................................................... 3-74
Jumper settings EICON X.25.............................................................................. 3-75
Madge Token Ring jumper settings .................................................................... 3-76
I/O address and ROM address (SW2.1, SW2.2) ........................................... 3-77
I-IV Juli 95, U60716-J-Z1-2-7600

CSC 450 Contents
ROM (SW2.3) ................................................................................................ 3-77

Bus Master DMA (SW2.4).............................................................................. 3-78
8 Bit mode (SW2.5) ....................................................................................... 3-78
AT bus compatibility (SW2.6) ........................................................................ 3-78
Clock source (SW2.7).................................................................................... 3-78
Network speed (SW2.8)................................................................................. 3-78
DMA (SW3).................................................................................................... 3-79
Cabling media (SW4)..................................................................................... 3-79
NCI banking card (B-Loop) jumper settings ....................................................... 3-80
Overview of possible settings......................................................................... 3-80
BAMAI card ........................................................................................................ 3-81
DMA channels................................................................................................ 3-81
Interrupts used ............................................................................................... 3-82
I/O addresses..................................................................................................... 3-83
I/O addresses used........................................................................................ 3-83
CMOS setup for PCD-4Hsx/25 MHz .................................................................. 3-84
CMOS setup: System configuration (Page 01) .............................................. 3-84
CMOS setup: Additional system options (Page 02) ....................................... 3-85
CMOS setup: Additional system options (Page 2) ......................................... 3-86
Location assignment for PCD-4Hsx/25 .......................................................... 3-87
Setting the parallel and serial interfaces ....................................................... 3-88

MS-DOS............................................................................................................. 3-88
SETUP ............................................................................................................... 3-88
CPU board ......................................................................................................... 3-88
SIMM.................................................................................................................. 3-89
V.24 encryption/decryption module (VEM) .................................................... 3-90
The monitor ...................................................................................................... 3-91

Electrical data for the monitor ............................................................................ 3-91
Power supply ................................................................................................. 3-91
Connector ...................................................................................................... 3-91
Signal timing .................................................................................................. 3-91
Luminance ......................................................................................................... 3-92
Factory setting ............................................................................................... 3-92
Luminance control area ................................................................................. 3-92
Luminance continuity ..................................................................................... 3-92
Color coordination .............................................................................................. 3-92
Continuity of color coordinates....................................................................... 3-92
Monitor features ................................................................................................. 3-93
Mechanical data ................................................................................................. 3-93
Regulations, recommendations.......................................................................... 3-94
PIN keypad und function keys ........................................................................ 3-95

Connector assignments ..................................................................................... 3-96
U60716-J-Z1-2-7600, Juli 95 I-V

Contents CSC 450
ID card unit ID14 ............................................................................................... 3-98

MM / CIM 86 installation ..................................................................................... 3-98
Technical data .................................................................................................... 3-99
Maintenance ....................................................................................................... 3-101
ID card unit ID15 ............................................................................................... 3-102

Shutter ................................................................................................................ 3-102
Reject tray .......................................................................................................... 3-103
Description of the LEDs on the electronics for the ID15................................. 3-103
Coding switch setting on the ID15 device electronics..................................... 3-103
Meaning of the DIL switches .............................................................................. 3-104
Meaning of the internal LEDs ............................................................................. 3-105
MM / CIM 86 ....................................................................................................... 3-107

General description ............................................................................................ 3-107
Test options ........................................................................................................ 3-107
Receipt/journal printer ND71 ........................................................................... 3-108
ND94 .................................................................................................................. 3-109
The cash-out module (AZM)............................................................................. 3-110

AZM components ............................................................................................... 3-110
The dispensing module .................................................................................. 3-110
AZM mechanics components ............................................................................. 3-111
Cash-out procedure.......................................................................................... 3-112

Description.......................................................................................................... 3-112
Transport control ............................................................................................ 3-113
Dispensing activity.......................................................................................... 3-113
Banknote transport ......................................................................................... 3-114
Banknote jam ................................................................................................. 3-114
Banknote withdrawal to the reject/retract cassette ......................................... 3-114
Switchover to reject/retract ............................................................................. 3-114
Inserting the reject/retract cassette ................................................................ 3-115
Removing the cassette................................................................................... 3-115
Emergency removal from the cassette ........................................................... 3-115
Stacker for rearload AZM ................................................................................... 3-116
Diagram showing vertical section and position of photosensors .................... 3-116
Meaning of abbreviations ................................................................................... 3-117
The central cash-out controller ZAC_V1............................................................. 3-118
Board ZAC V1 in the frame ............................................................................ 3-119
Connector and jumper assignment ZAC-V102700.00.0.00 ................................ 3-120
........................................................................................................................... 3-120
The cash-out cassette ........................................................................................ 3-121
The reject/retract cassette .................................................................................. 3-121
Power-UP test (PUT) messages of the ZAC ...................................................... 3-122
I-VI Juli 95, U60716-J-Z1-2-7600

CSC 450 Contents
Abbreviations ..................................................................................................... 3-136

Initial operation................................................................................................... 3-137
Setting instructions for the CSC cash-out cassette ............................................ 3-138
Procedure with the cassette setting ................................................................... 3-139
Setting banknote width B ................................................................................... 3-140
Setting banknote length L .................................................................................. 3-144
Reinstall the pressure carriage in reverse sequence ......................................... 3-146
Central installation of the pressure carriage....................................................... 3-147
Replacing the sequencer on the cassette electronics ........................................ 3-147
Opening the cassette folding lid ......................................................................... 3-148
Repair ............................................................................................................ 3-149
Filling the cassettes with real money.................................................................. 3-150
Installing the cassette via the software............................................................... 3-150
Time-related................................................................................................... 3-150
Non time-related ............................................................................................ 3-150
Cassette passwords........................................................................................... 3-151
Open password.............................................................................................. 3-151
Change password .......................................................................................... 3-151
Updating the fill data .......................................................................................... 3-153
Reference value check (thickness measurement station).................................. 3-154
Repairs and maintenance................................................................................ 3-155

Repairs............................................................................................................... 3-155
Maintenance of the AZM .................................................................................... 3-156
Maintenance intervals .................................................................................... 3-156
Performing maintenance .................................................................................... 3-156
Maintenance....................................................................................................... 3-158
Test options ....................................................................................................... 3-158
Preventive maintenance..................................................................................... 3-159
List of materials .................................................................................................. 3-161
U60716-J-Z1-2-7600, Juli 95 I-VII

Contents CSC 450
I-VIII Juli 95, U60716-J-Z1-2-7600

CSC450
11CSC 450 V1.0

Task and application
The CSC 450 is an automatic cash dispenser of the CSC family 4xx, which is a new
generation of CSC cash dispensers.
The special features and differences found in the 4xx family in contrast to the
previous 2xx and 5xx families are listed below:
the retract function (cash which has not been collected is retrieved within a set
time and deposited in a special tray)
the ready indicator
only V.24 components
new design
a maximum of 4 cash-out cassettes
production-optimized construction and reutilization of as many components as

possible, i.e. boards, in all family models.
The CSC 450 described here is an outdoor rearload automatic cash dispenser,
which means that operating and service take place at the back of the device. The
dispenser is well suited for both indoor and outdoor wall installations.
The device is supplied with the following options:
- 1 to 4 cash-out cassettes
- Touchscreen
- Color display
- Statement printing
- Journal or receipt/journal printing
The device can be optionally equipped with a powerful 80486 CPU and with a DOS-
based or OS/2-based operating system.
U60716-J-Z1-1-7600, May 94 1-1

CSC450
Installation and operation
Installation
Installation instructions are available for use during system installation. They can be
ordered from the warehouse in Frth.
Order number: U21461-J-Z746-1-7400
Operation
There is a comprehensive Operating Manual available for use in system operation.

This can be ordered from the warehouse in Frth.
Order number: U21073-J-Z-746-1 (German)

U21073-J-Z-746-1-7600 (English)
1-2 May 94, U60716-J-Z1-1-7600

CSC450
Device structure
Wiring diagram
U60716-J-Z1-1-7600, May 94 1-3

CSC450
Cable overview
The item numbers refer to the wiring plan.
Item Reference no. Designation Application

1 95432.00.6.16 Power cable with CEE connector Set of cables
4 56276.07.2.16 Power connection cable 3.5 m Set of cables
5 95614.00.2.16 Power cable 3G1.00 2.55 m Mount lamp
(32861.00.4.12)
6 97148.00.2.16 Cable 2x2xAWG26 2 m Set of cables
7 89314.03.1.16 Cable 3x2xAWG26 1.7 m Set of cables
8 31226.00.7.16 Cable AZM 2X2XAWG26 3.8 m Set of cables
9 45375.00.0.16 Cable shutter Z-module 5 m Set of cables
10 96156.00.7.16 Cable form SE 60 mm Set of cables
11 46479.00.1.16 Cable BTB LED 1.8 m Set of cables
12 93218.02.6.16 Cable with loudspeaker Acoustic signal activator
13 45362.14.8.17 Magnet switch Set of cables
14 85960.02.6.16 Cable for spec. electronics NVT 2 m Set of cables
15 31139.00.2.16 Cable form assy. Set of cables
16 31138.00.5.16 Cable form 5xAWG18 200 mm Set of cables
17 88769.03.3.16 Cable form 2-way AMP 2.3 m Set of cables
18 49479.00.3.16 24 V fan cable 2.5 m Set of cables
18 49479.01.3.16 24 V fan cable 3 m Set of cables
19 98101.00.5.16 Cable 2.5 m Customer relay conn.
20 31153.00.6.16 Cable 4xAWG22 1.6 m Operating panel door
21 31153.01.6.16 Cable 4xAWG22 2.5 m V.24 VEM ZAC
22 31230.00.8.16 Cable 42XAWG26 3.1 m Monochrome
22 85132.00.9.16 Cable VGA 3.1 m Color monitor
23 31251.00.1.16 Cable CIM86 CIM86
1-4 May 94, U60716-J-Z1-1-7600

CSC450
Item Reference no. Designation Application

24 32092.00.6.16 Operator panel cable RS op. panel, small
24 95972.01.3.16 Cable 4X2XAWG26 3 m RS op. panel, large
25 32411.00.1.16 Cable 3X2XAWG26 1.5 m Operating panel door
26 43979.07.4.16 Power supply cable 2 m RS ND71
27 49668.00.1.16 Heating transmitter 3 m Heating (sensor
retainer)
28 46772.00.9.16 Status cable PICO 108 UPS
29 46774.00.3.16 Ribbon cable BST adapter
30 46827.00.8.16 Upper terminator switch cable BST mounting
31 46828.00.5.16 Upper photosensor cable BST mounting
32 46829.00.2.16 Timing photosensor cable BST mounting
33 46830.00.2.16 Center contact bar cable BST mounting
34 46831.00.9.16 Lower contact bar cable Contact bar
35 46833.01.3.16 Long Hall sensor cable Contact bar
36 46833.00.3.16 Short Hall sensor cable Contact bar
37 80315.07.2.16 Power supply cable (Germany) UPS
38 95614.01.2.16 Power cable 3G1.00 2 m Heating 02846.00
39 56273.07.1.16 Power supply cable 2.5 m Monitor
40 80315.07.2.16 Power supply cable (Germany) Heating
40 95461.07.8.16 Power supply cable (Switzerland) Heating
41 64059.04.1.16 Ribbon cable 10-way 95 mm PIN adapter
42 88822.05.1.16 Cable 3x2XAWG26 2.5 m ND94
43 88822.03.1.16 Cable 3x2XAWG26 3.4 m V.24 VEM ZAC
44 89269.03.2.16 Cable 3x2XAWG26 2.2 m RS ND71
45 93255.00.7.16 V.24 cable 3 m UPS
46 98037.01.7.16 Cable 3X2XAWG26 2.2 m ID card unit
47 98099.01.9.16 Cable form 2-way 2.3 m ID card unit
2.3.48 43974.07.9.16 Power supply cable 2.5 m Set of cables (PC)
U60716-J-Z1-1-7600, May 94 1-5

CSC450
Overview of units which can be replaced in the field

(with guarantee)
Reference no. Designation
00081.20.0.00 V-module CSC V1

00081.21.0.00 V-module CSC, France, V1
00081.25.0.00 V-module CSC, bottom, V1
00081.26.0.00 V-module CSC, bottom, V1 France
01336.01.0.00 Shutter
01337.00.0.00 SAT-R
02645.01.0.00 BJ V.24 controller (CSC-DR)
02678.03.0.00 Control logic for ND94
02700.00.0.00 Central dispensing controller (ZAC)
02780.00.0.00 SAS-VEM
02798.00.0.00 V.24 VEM (Telekurs)
02798.01.0.00 V.24 VEM
02845.00.0.00 Thermostat
03214.00.0.00 Smart-UPS 1250 J
03216.01.0.00 PSU
03227.00.0.00 PSU CST
03229.00.0.00 UPS standard "victron pico 108"
03712.00.0.00 PSU 220 V for ND90
04654.03.0.00 Statement printer ND94
04661.00.0.00 CSC receipt/journal printer
04661.01.0.00 CSC receipt printer
04661.02.0.00 CSC journal printer
06349.00.0.00 10" color VGA monitor
06373.00.0.00 DAP 9 VGA with NG (MO321)
06562.00.0.00 V.24 operator panel
06578.00.0.00 Operator panel V.24 Low End
08211.00.0.00 Cash-out cassette L 110-138 B 60-78
1-6 May 94, U60716-J-Z1-1-7600

CSC450
Reference no. Designation
08262 01 0 00 Reject cassette, retract

08262.00.0.00 Reject cassette, retract lock
30548.00.2.12 Z-module
31447.00.6.15 Motor control 2
33384.01.0.12 Special electronics on V.24
63281.00.0.12 Document transport, mounted
63331.00.4.12 Swivel unit, mounted
64733.00.4.15 B-LOOP card
78238.00.0.15 SAS-DUE adapter III
86714.01.6.09 Eicon card/PC 1MB RAM
90695.00.4.09 Smart 16/4 AT Ringnode
92921.00.1.12 BAMAI-V1 card for CSC and cable
95978.00.7.12 Stacker, mounted
96252.00.0.12 Electronics for PIN keypad (AWL)
97185.00.1.15 BST controller
98186.00.6.12 ID card unit track, downward, ISO 1,2,3
98186.01.6.12 ID card unit track, upward, ISO 1,2,3
99788.00.8.12 ID card unit track, downward, ISO 2,3
99788.01.8.12 ID card unit track, upward, ISO 2,3
U60716-J-Z1-1-7600, May 94 1-7

CSC450
Delivery units
Delivery unit Designation
AC20304091 Special color feature, multicolor

AC24302091 RAL feature, single color
AC24303091 RAL feature, multicolor
AC24304091 Special color feature
AC26301292 Logo without labeling
AC26302292 Logo "ec Cash Dispenser"
AC26303292 Logo "ec Cash Dispenser Int."
AC26311292 Logo panel, customized
AC26320292 Logo plate, high grade steel
AC26321292 Logo plate, without labeling
AC26322292 Logo plate, Bankomat
AC26323292 Logo plate, Deuba
BE10103113 10" VGA color touchscreen
BE10105113 NU color CRT monitor
BE10111113 10" VGA monochrome screen
BE10112113 10" VGA color screen
BE10320113 Protective visor
BE10321113 Protective shield
BE10322113 Protective shield, thermo
BE10323113 Protective visor, thermo
BF03301112 Operator panel door
CS03311123 Safe, RAL-RG 626/3 GEII 95WE
CS03312123 Safe in accordance with UL291
CS03314123 Safe /F
CS03315123 Safe prepared in accordance with UL291 Deposit
CS03316123 Safe prepared in accordance with RAL Deposit
DO70301193 Operating instructions (German)
DO70302193 Operating instructions (English)
DU48101015 V.24 card, Chase 8 +
DU48103015 V.24 card, Chase 16 +
DU52301115 MXB connector per HDLC/WT
DU52302115 B-Loop with adapter cable
DU71301116 Token Ring PC adapter cable
DU76301116 2.5 m connection cable
DU76302116 9 m connection cable
DU78301115 IHSS with cable
DU78302115 V.24 with cable
DU78303115 IHSS with twisted cable
1-8 May 94, U60716-J-Z1-1-7600

CSC450
DU78310115 Combicard without DUE-SST

DU97301115 X.25 package CSC-M/OS with SNA gateway
DU97302115 X.25 package CSC-O/OS
DU97303115 X.25 package CSC-M/OS
DU98301115 Token Ring Madge Card
ID15301116 Connection kit for MM
ID15311114 ID card unit, track position downward, ISO 1,2,3
ID15311214 ID card unit, track position upward, ISO 1,2.3 waterm.
ID15312114 ID card unit, track position upward, ISO 1,2,3
ID15312116 Connection kit for CIM86
ID15313114 ID card unit, track position downward, ISO 2,3
ID15314114 ID card unit, track position upward, ISO 2,3
KA07301122 Cash-out cassette with security lock
KA07301222 Cash-out cassette without lock
KA09301122 Retract/reject cassette with lock
KA09301222 Retract/reject cassette without lock
KB43301216 Safe installation kit
KB44301016 V.24 cable
ND71112103 Receipt printer
ND71113103 Receipt/journal printer
ND71114103 Journal printer
ND94111103 Statement printer
ND94302124 Connection for ND94
RS06301024 Connection for AZM
RS10305112 Connection for monochrome, mounting
RS10306116 Connection for monochrome, wiring
RS10307112 Connection for color screen, mounting
RS10308116 Connection for color screen, wiring
RS32301113 Operating panel of standard steel
RS32302113 Operating panel of high grade steel
RS32303113 Operating panel of standard steel, Deposit
RS32303124 Connection for PIN keypad
U60716-J-Z1-1-7600, May 94 1-9

CSC450
RS32304113 Operating panel of high grade steel, Deposit

RS32312124 ID card unit installation kit, track downward
RS32313124 ID card unit installation kit, track upward
RS32314116 Chip card reader (AWL) incl. firmware
RS32321124 Connection for SPB
RS32331124 Setup kit, UPS
RS32332124 Setup kit, UPS
RS32333124 Setup kit, Op-Panel large
RS32334124 Setup kit, Op-Panel small
RS32341125 Setup kit without BST
RS55303124 Connection for VEM
RS55304124 Connection for SAS-VEM
RS71301124 Connection for ND71
RS71305124 Output chute
RS71306124 Output chute 4X0, anodized
RS72301124 Connection for Deposit
RS94304112 Stationary monitor installation
RS94305124 Setup kit, plate without slit
SB32101111 CSC rearload base
SB55311116 VEM on V.24
SB55312116 VEM on V.24 (Telekurs)
SB55313116 VEM (Gabe)
SB63301118 V.24 operator panel
SB63302118 V.24 operator panel, low end
SB71301112 Receipt/output cover
SB71302112 Receipt/output cover 4X0, anodized
SB72301105 Deposit unit
SB72301122 Envelope output
SB77101116 Base connecting panel (German)
SB77102116 Base connecting panel (Swiss)
SB77103112 Installation kit for safes
SB77311112 Connection for modem/customer connecting panel
SB77311216 Customer relay connection
SD03101103 Passbook printer
SE02108002 PCD, 4HSX/25 16MB/120MB HD
SE02108102 PCD, 4HSX/25 8MB/120MB HD
SE02108202 PCD, 4HSX/25 4MB/120MB HD
SN03301116 Acoustic signal output device
SN25104016 Customer relay
1-10 May 94, U60716-J-Z1-1-7600

CSC450
SW84100007 CSC-M Basic Operating System 1.1

SW84100008 CSC-M Communications Rel. 1.1
SW84100009 CSC-M Cash Dispenser Module 1.1
SW84100011 CSC-M Security Facility Package 1.1
SW84100012 CSC-M Special Peripherals Rel. 1.1
SW84100013 CSC-M Service Operator Functions 1.1
SW84100014 CSC-M Basic Development Kit Rel. 1.1
SW84100025 B-Loop Release 1.0
SW84100038 CSC-O/BOF V1.0
SW84100039 CSC-O/CDM V1.0
SW84100041 CSC-O/SFP V1.0
SW84100043 CSC-O/SDK V1.0
SW84100057 MS OS/2 V1.302
TA66101218 EPP keyboard (OEM module)
TA66111118 PIN keypad (D)
TA66112118 PIN keypad (GB)
TA66113118 PIN keypad (FKR)
TA66114118 PIN keypad (SPA)
TA66115118 PIN keypad (SWZ)
TA66116118 PIN keypad (SWD)
TA66301218 CSC4X0 softkeys
US04301116 Air conditioning - heating
US04302116 Air conditioning - heating (SWZ)
US10101101 Smart UPS 1250 J
US10102101 UPS
VM06302021 2-fold AZM rearload V1 STD
VM06302121 2-fold AZM rearload V1 FKR
VM06304021 4-fold AZM rearload V1 STD
VM06304121 4-fold AZM rearload V1 FKR
VM06304221 4-fold AZM rearload V1 2F/2S
VM06304321 4-fold AZM rearload V1 1F/3S
U60716-J-Z1-1-7600, May 94 1-11

CSC450
CSC 450 spare parts
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
98600.00.1.15 Voltage distributor SB32101111
92675.07.1.39 Lithium battery assy.
89655.00.7.11 Telescopic runner, right, assy.
89654.00.0.11 Telescopic runner, left, assy.
49755.00.8.12 Fan mounted 2
60212.00.4.17 Lamp
66516.07.3.37 Fluorescent lamp
95614.00.2.16 Power cable 3G1.00 2.55 m
01336.02.0.00 Shutter
03209.00.0.00 Voltage distributor with switch
03227.02.0.00 CST PSU
30548.01.2.12 Z-module
32862.02.7.10 Z-module cash tray cover
31257.00.3.11 Set of locks
32866.00.9.12 Set of cables, base I

43974.07.9.16 Power supply cable 2.5 m
95432.00.6.16 Power cable with CEE connector
97148.00.2.16 Cable 2x2xAWG26 2 m
89314.03.1.16 Cable 3x2xAWG26 1.7 m
31226.00.7.16 Cable AZM 2X2XAWG26 3.8 m
45375.00.0.16 Cable shutter, Z-module 5 m
46479.00.1.16 Cable BTB LED 1.4 m
31139.00.2.16 Cable form, assy.
1-12 May 94, U60716-J-Z1-1-7600

CSC450
CSC 450
31138.00.5.16 Cable form 5xAWG18 200 mm
88769.03.3.16 Cable form 2-pin AMP 2.3 m
85960.01.6.16 Cable, special electr., NVT 1.5 m
45362.14.8.17 Magnet switch
96156.00.7.16 Cable form SE 60 mm
49479.00.3.16 24 V cable fan 2.5 m
49479.01.3.16 24 V cable fan 3 m
33384.01.0.12 Special electronics on V.24
98520.00.2.12 Component mounting chassis 450

47740.00.8.10 Door, CSC 450, rear-mounted
30852.00.6.10 Side panel, right, assy.
30845.00.4.10 Side panel, left, assy.
30847.00.8.10 Cover 1, assy.
31225.00.8.10 Panels, assy.
30708.00.7.24 Compensation part
32854.00.2.12 Operating panel 450 standard steel RS32301113

98515.00.0.10 Tube front standard steel 450 Color
selection
50664.00.9.12 Lock, ID card unit 450
30614.00.5.20 Protective foil
95809.00.1.28 Cover, ID card unit
48665.00.5.28 Shield (ID card) new
U60716-J-Z1-1-7600, May 94 1-13

CSC450
CSC 450
32854.01.2.12 Operating panel 450, high grade RS32302113 Operating panel of high
steel grade steel
98515.01.0.10 High grade steel tube front 450
32854.02.2.12 Operating panel 450, standard RS32303113 Operating panel of

steel, Deposit standard steel, Deposit
98515.00.0.10 Tube front 450, standard steel
32854.03.2.12 Operating panel 450 high grade

steel, Deposit
98515.01.0.10 Tube front 450 high grade steel
02846.00.0.00 CSC450 heating US04301116 Air conditioning

- heating -
46836.01.6.17 Sensor support, mounted II
56519.07.2.16 Power supply cable, Germany
02846.00.0.00 Heating CSC450 US04302116 Air conditioning

- heating - (CH)
63293.07.5.16 Power supply cable, Switzerland
99875.00.1.11 BST support, mounted BF03301112 Operating panel door

32071.07.3.11 DC drive motor
48975.00.9.20 Clutch, part 2
49000.00.8.21 Clutch, part 1
33358.00.0.20 Set screw (2x)
57562.00.1.28 Tension spring, stacker tray (2x)
1-14 May 94, U60716-J-Z1-1-7600

CSC450
CSC 450
Reference no. Designation Delivery unit Designation
46827.00.8.16 Cable end switch, top
46828.00.5.16 Cable photosensor, top
46829.00.2.16 Cable photosensor, clock
46830.00.2.16 Cable contact bar, center
33397.00.0.15 BST adapter
99876.00.6.10 Protective door, mounted
33343.07.8.28 Sliding bearing
32028.00.6.28 Drive belt T5/940
97185.00.1.15 BST controller

31153.00.6.16 Cable 4XAWG22 1.6 m
32411.00.1.16 Cable 3X2XAWG26 1.5 m
30924.00.0.10 Cover II RS32341125 Setup kit without BST

31229.00.6.10 Cover assy.
33845.00.6.10 Guide rail cover
97964.00.4.12 Softkey keyboard 10", right CSC4X0
softkeys
97963.00.7.12 Softkey keyboard 10", left
06349.00.0.00 10" color VGA monitor BE10112113 10" VGA color screen
97382.00.8.10 Monitor panel RS10307112 Connection for color
screen
56273.07.1.16 Power supply cable, 2.6 m RS10308116 Connection for color
screen wiring
85132.00.9.16 Cable, VGA, 3.1 m
U60716-J-Z1-1-7600, May 94 1-15

CSC450
CSC 450
BE10103113 10" VGA color
touchscreen
BE10105113 NU color CTR monitor
30481.00.3.28 Screen BE10321113
33983.00.4.28 Screen 3 (with light control film) BE10320113 Protective visor
33650.00.7.28 Screen I BE10322113 Protective shield, thermo
33982.00.7.28 Screen 2 (with light control film) BE10323113 Protective visor, thermo
95865.01.3.09 PIN/FCT keypad -D- TA66111118 PIN keypad (D)

95865.02.3.09 PIN/FCT keypad -GB- TA66112118 PIN keypad (GB)
95865.03.3.09 PIN/FCT keypad -FKR- TA66113118 PIN keypad (FKR)
95865.04.3.09 PIN/FCT keypad -SPA- TA66114118 PIN keypad (SPA)
95865.05.3.09 PIN/FCT keypad -SWZ- TA66115118 PIN keypad (SWZ)
95865.06.3.09 PIN/FCT keypad -SWD- TA66116118 PIN keypad (SWD)
95865.09.3.09 PIN/FCT keypad -SPA- 4B TA66119118 PIN keypad (SPA) 4B
95865.07.3.09 PIN/FCT keypad -D- special TA66120118 PIN keypad (D) special
95865.08.3.09 PIN/FCT keypad -TRK- TA66121118 PIN keypad (TRK)
96252.00.0.12 Electronics for PIN keypad (AWL) RS32314116 AWL, incl. firmware
TA66101218 EPP (OEM module)

02798.01.0.00 V-24 VEM SB55311116 VEM on V.24
33322.00.8.12 Setup kit V.24 VEM ZAC base RS55303124 Connection for VEM
31153.01.6.16 Cable 4xAWG22 2.5 m
88822.04.1.16 Cable 3x2xAWG26 5 m
02798.00.0.00 V.24 VEM (Telekurs) SB55312116 VEM on V.24 (Telekurs)
1-16 May 94, U60716-J-Z1-1-7600

CSC450
CSC 450
02780.02.0.00 SAS-VEM SB55313116 VEM (Gabe)
47617.00.3.12 Setup kit VEM GABE Connect. for SAS-VEM
98070.00.0.16 Cable VEM GABE 5m
97708.00.6.12 V.24 distributor 16-way

33386.00.4.12 V.24 distributor
31446.00.3.12 Acoustic signal output device SN03301116 Acoustic signal unit
07412.00.0.00 Cable DEE on DUE 3 m
07407.02.0.00 Cable 25-pin Can. F-ADO 2.5 m
43282.00.5.16 IHSS cable for NBN 400 MULT
65228.07.7.16 Connector Y-adapter cable 2.6 m
86845.00.0.16 V.24 modem cable for Eicon
41461.07.2.16 PC adapter cable 2.5 m DU71301116 Token Ring PC adapter
cable
41453.07.3.16 Connection cable 2.5 m DU76301116 Connection cable 2.5 m
41454.07.0.16 Connection cable 9 m DU76302116 Connection cable 9 m
98186.00.6.12 ID card unit, track downward ISO 1, ID15311114 ID card unit, track
2, 3 position downward ISO
1, 2, 3
33811.00.3.12 Setup kit for ID card unit V.24 ID card unit -installation
kit, track downward
33805.00.6.11 Mounting plate, ID card unit assy. 2
30608.00.0.20 Shaft
33807.00.8.10 ID card unit box mounted 2
33880.00.4.23 ID card unit bracket, 4058 hours
46550.00.2.24 Battery holder
51923.00.1.17 Battery unit ID card unit, 4032
U60716-J-Z1-1-7600, May 94 1-17

CSC450
CSC 450
47308.00.7.28 ID card unit cover ID15
98037.01.7.16 Cable 3x2xAWG26 2.2 m
98099.01.9.16 Cable form, 2-pin, 2.3 m
98186.01.6.12 ID card unit, track upward, ISO 1, 2, ID15312114 ID card unit, track
3 upward ISO 1,2,3
33811.01.3.12 Setup kit, ID card unit V.24, twisted ID card unit, installation
kit, track upward
33805.00.6.11 Support plate, ID card unit assy. 2
30608.00.0.20 Shaft
33807.00.8.10 ID card unit box mounted 2
33896.00.9.23 Bracket 1 ID card unit, 4058, turned
33897.00.6.23 Bracket 2 ID card unit, 4058, turned
46550.00.2.24 Battery holder
51923.00.1.17 Battery unit, ID card unit, 4032
70063.00.4.10 Cover plate, assy.
98037.01.7.16 Cable 3x2xAWG26 2.2 m
98099.01.9.16 Cable form 2-pin 2.3 m
97078.00.7.21 Bolt
99788.00.8.12 ID card unit, track downward, ISO ID15313114 ID card unit, track
2, 3 position downward, ISO
2, 3
99788.01.8.12 ID card unit track upward ISO 2, 3 ID15314114 ID card unit, track
position upward, ISO 2, 3
ID15311214 ID card unit top ISO 1, 2,
3 waterm.
33863.00.2.12 MM mounting CSCII ID15301116 Connection kit for MM
33146.00.2.16 MM sensor cable
1-18 May 94, U60716-J-Z1-1-7600

CSC450
CSC 450
64155.00.2.11 Clip
39849.00.0.16 MM cable 3 m
31251.00.1.16 CIM86 cable ID15312116 Connection kit for CIM86
04661.01.0.00 CSC receipt printer ND71112103 Receipt printer

02645.01.0.00 BJ V.24 controller (CSC printer)
03200.00.0.00 BJB NG 220 V
88151.00.8.15 BJ-V.24 card (CSC printer)
43979.07.4.16 Power supply cable 2 m
89269.03.2.16 Cable 3x2xAWG26 2.2 m
94511.00.7.28 Output chute 2 RS71305124 Output chute
04661.00.0.00 CSC receipt/journal printer ND71113103 Receipt/journal printer
04661.02.0.00 CSC journal printer ND71114103 Journal printer
94512.00.4.28 Output slot cover SB71301112 Receipt output cover
02678.03.0.00 Control logic for ND94 ND94111103 Statement printer
04654.03.0.00 Statement printer ND94
63331.00.4.12 Swivel unit, mounted
95978.00.7.12 Dispensing transport mechanism,
mounted
63281.00.0.12 Document transport, mounted
03712.00.0.00 PSU 220 V for ND90
95643.00.6.12 Setup kit ND94 ND94302124 Connection for ND94
98456.00.2.11 Monitor mounting 4x0, assy.
43974.07.9.16 Power supply cable 2.5 m
88822.05.1.16 Cable 3x2xAWG26 2.5 m
U60716-J-Z1-1-7600, May 94 1-19

CSC450
CSC 450
Reference no. Designation Delivery unit Designation
94518.00.5.10 CIP output cover RS94304112 Stationary monitor
installation
97244.00.2.28 Monitor support
97245.00.1.24 Retaining bracket (monitor)
50217.00.9.12 Fan mounted, 2
01337.00.0.00 SAT-R VM06302021 2-fold AZM, rearload

V1 STD
31447.00.6.15 Motor controller 2
00081.20.0.00 V-module CSC V1
00081.25.0.00 V-module CSC, bottom, V1
02700.00.0.00 Central cash-out controller (ZAC)
45107.00.5.16 Motor controller, ribbon cable
52916.02.9.10 Dummy V-module, 2-fold
95815.00.5.15 Extension board, 3 to 4-fold
00081.21.0.00 V-module CSC France, V1
00081.21.0.00 V-module CSC France, V1 (3x)
00081.26.0.00 V-module CSC France, bottom V1
33161.00.5.12 Statement unit AZM V1 RS06301024 Connection for AZM
03216.01.0.00 PSU
31895.00.5.11 AZM PSU fan
83012.00.1.21 Plastic expander rivet Order 4 x
08211.00.0.00 Cash-out cassette L 110-138 B 60- KA07301222 Cash-out cassette
78 without lock
08211.01.0.00 Cash-out cassette L 135-163 B 60- KA07302222 Cash-out cassette
78 without lock
1-20 May 94, U60716-J-Z1-1-7600

CSC450
CSC 450
08211.02.0.00 Cash-out cassette KA07303222 Cash-out cassette
L 128-156 B 72-92 without lock
L 110-138 B 60-78 with security lock
L 146-176 72-92 with security lock
08262 01 0 00 Reject/retract cassette KA09301222 Retract/reject cassette
without lock
08262.00.0.00 Reject/retract cassette lock KA09301122 Retract/reject cassette
with lock
80465.00.6.16 EMA cable KB43301216 Safe installation kit

71661.00.0.16 Door monitoring cable 2.7 m
97075.00.3.12 Base connecting panel (D) SB77101116 Base connecting panel
(D)
97075.01.3.12 Base connecting panel (SWZ) SB77102116 Base connecting panel
(SWZ)
33387.00.1.12 Customer connecting panel SN25104016 Customer relay
98101.00.5.16 Cable, 2.5 m SB77311216 Cust. relay connection
U60716-J-Z1-1-7600, May 94 1-21

CSC450
CSC 450
98525.00.3.10 Logo panel without labeling AC26301292 Logo without labeling
44930.00.1.10 Logo panel, EC Standard AC26302292 Logo "ec Cash
Dispenser"
44931.00.8.10 Logo panel, EC International AC26303292 Logo "ec Cash
Dispenser Int."
50390.00.9.10 Logo panel, EC International AC26304292 Logo "ec Cash
V.u.W. Dispenser Int. V.u.W."
30588.01.0.10 Logo panel without labeling V2A AC26320292 Logo plate high grade
steel
30588.00.0.10 Logo panel without labeling, painted AC26321292 Logo plate without
labeling
44919.00.8.10 Logo panel with labeling Bankomat AC26322292 Logo plate Bankomat
44921.00.5.10 Logo panel with labeling Deuba AC26323292 Logo plate Deuba
03214.00.0.00 Smart UPS 1250 J US10101101 Smart UPS 1250 J
30577.00.3.24 Mounting
30518.00.0.28 Bracket
93255.00.7.16 V.24 cable 3 m
03229.00.0.00 UPS standard "victron pico 108" US10102101 UPS
30518.00.0.28 Mounting RS32332124 Installation kit, UPS
30577.00.3.24 Bracket
46772.00.9.16 Status cable PICO 108
06562.00.0.00 V.24 operator panel SB63301118 V.24 operator panel
95972.01.3.16 Cable, 3 m
06578.00.0.00 Operator panel V.24 low end SB63302118 V.24 operator panel low
end
32092.00.6.16 Operator panel cable
51158.00.3.17 Test connector distribution box
51159.00.0.17 Test connector Chase AT8/16
1-22 May 94, U60716-J-Z1-1-7600

CSC450 Contents
Contents
Task and application...........................................................................................1-1

Installation and operation ......................................................................................1-2
Installation.........................................................................................................1-2
Operation ..........................................................................................................1-2
Device structure ....................................................................................................1-3
Wiring diagram..................................................................................................1-3
Cable overview......................................................................................................1-4
Overview of units which can be replaced in the field.............................................1-6
Delivery units.........................................................................................................1-8
CSC 450 spare parts.............................................................................................1-12
U60716-J-Z1-1-7600, May 94 1-I

Contents CSC450
1-II May 94, U60716-J-Z1-1-7600

CSC450
2Removing and installing the components

Important safety information
Switch the device off as follows before touching any components:
1. Switch off the device at the switch on the special electronics. The programs are
terminated and all components switched off.
Caution: The device is still not voltage-free. 220 V is still being supplied to the
power connectors for the individual components.
2. Switch the red switch for the power distributor off. 220 V is now only being
supplied between CEE socket and voltage distributor, and UPS and voltage
distributor.
3. The rubber (input) connector must be disconnected when working on the power
distributor.
4. ESD guidelines must be complied with and ESD protective equipment used
when working on or with electronic modules and boards.
Test info: All CSC 450 components must be tested using the test
program PDIAG (for electronic components, printers, AZM, etc.)
and SDIAG for PC components.
Information on the current program release versions is supplied

via Service Information.
U60716-J-Z1-2-7600, September 95 2-1

CSC450
Device overview CSC 450
Operating elements (front view)
1 - Housing for operating panel door drive (optional)

2 - Operating unit
3 - Operating unit door
4 - Operating panel door (optional)
5 - Operating panel with frame
6 - Supply cabinet door
7 - Supply cabinet
8 - Safe
2
3
4
5
6
7
2-2 September 95, U60716-J-Z1-2-7600

CSC450
Operating panel
1 - Logo panel (illuminated)

2 - Ready indicator
3 - Form output
4 - Operating panel door (optional)
5 - Logo plate
6 - Receipt output
7 - Function keys
8 - ID card output slot
9 - Logo surface for ID card
10 - PIN keypad
11 - Cash output tray
12 - Customer display
13 - Connection for camera monitoring system
3
4
5
6
7
8
9
10
11
12
13
U60716-J-Z1-2-7600, September 95 2-3

CSC450
Doors and locks
1 - Operating unit door

2 - Safe door
3 - Combination lock
4 - Locking/release lever
5 - Protector lock
1111
222
333
444
55 5
66 6
2-4 September 95, U60716-J-Z1-2-7600

CSC450
Supply cabinet (open)
1 - Power switch
2 - Power distributor
3 - Thermostat (optional)
5 - Customer connector panel
6 - Uninterruptible emergency power supply (UPS)
1
2
U60716-J-Z1-2-7600, September 95 2-5

CSC450
Operating unit (open)
1 - BST controller
2 - Locking/release lever for the illuminated logo panel
3 - System unit
4 - Operator panel
5 - Special electronics
6 - Statement printer
7 - Spanner for release of the function keys
8 - Receipt/journal printer
2
3
4
5
6
7
8
2-6 September 95, U60716-J-Z1-2-7600

CSC450
Safe (open)
1 - Cash-out module
2 - Cash-out module locking/release mechanism
U60716-J-Z1-2-7600, September 95 2-7

CSC450
Removing the system unit

1 - System unit
2 - Data transmission cable
3 - VGA and Chase cable
4 - Power cable
- Switch the system unit off at the power switch.

- Remove the system unit forwards and place on the safe.
- Disconnect the power cable.
- Undo the screws for the VGA cable, Chase cable and the data transmission cable
and remove the cables.
3 4
2-8 September 95, U60716-J-Z1-2-7600

CSC450
Removing the V.24 distributor

1 - V.24 connector (max. 16x)
2 - V.24 distributor
3 - Securing screw
4 - Upper base plate, head chassis
- Undo the front securing screw.

- Remove the V.24 connector.
- Disconnect the fan.
- Move the V.24 distributor forwards to detach it from the keyhole and remove it.
- When reinstalling, ensure that the rear latch of the V.24 distributor fits under the
retaining latch in the upper base plate of the head chassis.
2
3
U60716-J-Z1-2-7600, September 95 2-9

CSC450
Removing the special electronics and 24V power supply

Supply level
1 - Special electronics (SE)

2 - Front connector of special electronics
3 - Supply level securing screw
4 - Special electronics securing screw
5 - Supply level base plate
- Undo the screw for the supply level base plate.

- Carefully remove the supply level forwards.
1
2
5 4
2-10 September 95, U60716-J-Z1-2-7600

CSC450
Removing the special electronics

- Disconnect the front special electronics connector.
- Undo the screw for the special electronics and remove the special electronics from
the keyhole.
- Pull the SE out slightly and remove the side connectors.

Then completely remove the SE forwards.
- When reinstalling, ensure that the rear securing latch for the SE is located under
the base plate retaining latch.
Battery Special electronics
U60716-J-Z1-2-7600, September 95 2-11

CSC450
Removing the 24V power supply

1 - Power supply
2 - 2 securing screws
3 - Power plug
4 - 2 secondary power cables
- Disconnect the power plug and the power cables from the PSU.
- Unscrew the right and left screws.
- Release the PSU from the keyholes and remove forwards.
2 4 4 3
2-12 September 95, U60716-J-Z1-2-7600

CSC450
Removing ID card unit ID15

(left side)
1 - ID card unit
2 - V.24 interface connector with knurled screw
3 - Floating mounting
- Release the ND71 printer carriage and pull it out as far as possible.
- Undo the knurled screw on the V.24 interface connector and remove the
connector.
U60716-J-Z1-2-7600, September 95 2-13

CSC450
(right side)
1 - Sensor cable (optional)

2 - 24V connector
3 - Screw for cable chain
- Disconnect the sensor cable connection (optional).

- Remove the 24V connector.
- Unscrew the cable chain and detach.
- Take the ID card unit from its mounting and remove backwards.
3 2 1
2-14 September 95, U60716-J-Z1-2-7600

CSC450
ID card unit ID15
1 - ID card unit support

2 - Battery pack
3 - Reject tray
1
2
U60716-J-Z1-2-7600, September 95 2-15

CSC450
Removing and replacing the operating panel door (BST)
Cover for the BST control level
1 - Cover
2 - Cover lock (right)
3 - Cover lock (left)
- Release the right and left cover locks.

- Lift the cover upwards and remove.
3 2
2-16 September 95, U60716-J-Z1-2-7600

CSC450
Overview of BST control level
1 - Control electronics
2 - BST adapter
3 - V.24 connector
4 - Power supply
5 - Motor
5 4 3 2 1
U60716-J-Z1-2-7600, September 95 2-17

CSC450
Removing the BST motor

1 - Motor support
2 - Securing screw
3 - Drive shaft
- Remove the (4x) screws from the motor support.

- Remove the motor completely by sliding it sideways from the drive shaft and put it
to one side.
1
2
3
2-18 September 95, U60716-J-Z1-2-7600

CSC450
Removing the BST control electronics

1 - Securing screw
3 - Power supply (connector)
4 - V.24 connector
- Undo the right and left screws.

- Release and remove connectors 3 and 4.
- Detach the special electronics from the keyholes and remove.
1 2 3 4 1
U60716-J-Z1-2-7600, September 95 2-19

CSC450
Removing the control electronics
Side view
1 - TAKT
2 - INIT
3 - BST
4 - MOTOR
5 - OFFEN
6 - SOBEN
7 - Adapter clamp
- Remove the rear (5x) connectors.

- Unscrew the adapter clamp and remove the control electronics.
1 2 3 4 7 5 6
2-20 September 95, U60716-J-Z1-2-7600

CSC450
Releasing the logo panel

1 - Release lever (green)
- Pull the right and left release levers downwards.

This releases the logo panel.
1 1
U60716-J-Z1-2-7600, September 95 2-21

CSC450
Removing the fluorescent tube
Logo panel open
1 - Logo panel
2 - Fluorescent tube
- Open the logo panel and secure in an upright position using a screwdriver.
- Remove the fluorescent tube so that it will not be damaged or obstruct removal of
the BST.
1
2
2-22 September 95, U60716-J-Z1-2-7600

CSC450
Separating the BST from the drive unit
BST drive
1 - BST drive unit

2 - Securing screws (4x)
- Undo the (4x) securing screws
2 1 2
U60716-J-Z1-2-7600, September 95 2-23

CSC450
Removing the BST

- Carefully remove the BST upwards.
When reinstalling die BST, insert it carefully from above and secure it to the drive
unit with the four screws.
2-24 September 95, U60716-J-Z1-2-7600

CSC450
Removing the receipt/journal printer ND71
ND71 power and data connector
1 - Power plug
2 - Data connector
- Remove ID card unit ID15 first and leave the cable chain hanging loose (see
chapter "Removing the ID card unit").
- Disconnect the power plug and the data connector.
- Remove the printer by lifting it upwards.
U60716-J-Z1-2-7600, September 95 2-25

CSC450
Receipt/journal printer ND71
Note: See Service Manual (German/English) and Spare Parts Catalog for more
details about the ND71.
2-26 September 95, U60716-J-Z1-2-7600

CSC450
Removing the statement printer ND94
Removing the printer mechanism
Securing the ND94 printer mechanism
1 - Cable cover
2 - Right and left securing screws
- Pull the printer carriage out as far as possible.

- Unclip the cable cover.
- Loosen the screws at the front right and left.
U60716-J-Z1-2-7600, September 95 2-27

CSC450
Removing the ribbon cable
1 - Ribbon cable connectors (3x)

2 - Ribbon cable
3 - Cable clamps
- Remove the ribbon cable connector.

- Remove the ribbon cable from the cable clamps and leave hanging.
- Remove the printer mechanism upwards.
Note: See Service Manual and Spare Parts Catalog for more details about the
ND94.
31 2 1
2-28 September 95, U60716-J-Z1-2-7600

CSC450
Removing the power supply

1 - Power cable
2 - Clamping screw
3 - Base plate
4 - PSU
5 - Secondary connector
- Undo the clamping screw.

- Disconnect the power plug from the power supply below the base plate. This can
be seen from above through the hole.
- Disconnect the secondary connector.
- Keep the power supply horizontal with the base plate and remove it to the rear.
1
2
U60716-J-Z1-2-7600, September 95 2-29

CSC450
Removing the ND94 control electronics
Removing the ribbon cable
2 - Ribbon cable connectors (3x)
3 - Monitor
- Disconnect the ribbon cable connector from the control electronics on the side
facing the monitor.
2-30 September 95, U60716-J-Z1-2-7600

CSC450
Control electronics mounting
1 - Left securing screw
- Undo the left securing screw and support the control electronics with one hand.
- After undoing the right securing screw, pivot the control electronics downwards.
U60716-J-Z1-2-7600, September 95 2-31

CSC450
Disconnecting the connectors
1 - Connectors (3x)
- When the connectors have been disconnected, the control electronics can be
detached and removed.
2-32 September 95, U60716-J-Z1-2-7600

CSC450
Removing the monitor (pull-out unit ND 94)
Monitor with connector
1 - Monitor
2 - Power plug
3 - Monitor cable connector
- Remove the power plug and disconnect monitor cable connector.
U60716-J-Z1-2-7600, September 95 2-33

CSC450
Monitor mounting
1 - Securing screws 2x left and 2x right
- Undo the left and right screws.
2-34 September 95, U60716-J-Z1-2-7600

CSC450
Removing the monitor
1 - Monitor mounting
2 - Monitor
- Lift the monitor and release it forwards.

- Carefully remove the monitor by lifting it upwards.
U60716-J-Z1-2-7600, September 95 2-35

CSC450
Unscrewing the monitor mounting
1 - Monitor mounting
2 - 2 x securing screws
- Undo the two screws on the monitor base.

- Remove the monitor mounting.
2 1
2-36 September 95, U60716-J-Z1-2-7600

CSC450
Removing and replacing the logo plate
Logo plate
1 - Logo panel
2 - Ready indicator
3 - Logo plate
- Release the logo panel from the back of the device.

- Pull out the supply level as far as possible (undo the securing screw first).
- Release and remove the ND71 printer carriage.
- Put the logo panel in an upright position and support at the side with a
screwdriver.
- Reach through the panel opening, lift the locking latch at the rear of the logo plate
(slightly below the center of the ready indicator).
- Swivel the logo plate upwards, push it to the right and release it from the retaining
cams.
- Then, using your free hand, remove the logo plate forwards through the opening.
U60716-J-Z1-2-7600, September 95 2-37

CSC450
Removing and replacing the ID card unit shutter
ID card unit shutter (assy.)
- Release the logo panel from the rear of the device.

Pull the supply level out as far as possible (undo the screw first).
- Release and remove the ND71 printer carriage.
- Put the logo panel in an upright position and support at the side with a
screwdriver.
- Release the logo plate and swing it upwards.
- Reach through the panel opening, remove the two nuts on the ID card unit shutter
and remove it.
2-38 September 95, U60716-J-Z1-2-7600

CSC450
Removing the Z-module and shutter
Releasing the shutter
1 - Shutter release lever
- Release the logo panel from the rear of the device.
- Pivot the logo panel upwards and pull the shutter release lever up.
U60716-J-Z1-2-7600, September 95 2-39

CSC450
Removing the Z-module
1 - Z-module
2 - Z-module cable
3 - Shutter cable
4 - Shutter
- Remove the shutter with Z-module forwards.

- Remove the shutter cable.
- Unscrew the cable connection on the Z-module.
- Push the Z-module forwards and remove it upwards.
1
2
2-40 September 95, U60716-J-Z1-2-7600

CSC450
Removing the shutter
1 - Securing screw (right)

2 - Shutter
3 - Securing screw (left)
- Loosen the right and left securing screws.

- Release the shutter by moving it upwards out of the keyholes and remove.
U60716-J-Z1-2-7600, September 95 2-41

CSC450
Removing the function keys (softkeys) and the protective shield
(front)
1 - Function keys
2 - Shield
3 - PIN keypad
1 2
2-42 September 95, U60716-J-Z1-2-7600

CSC450
Releasing the softkey keyboard
1 - Lock
- Open the operating unit door at the rear of the device and pull out the ND94
printer carriage.
- Use a spanner (as shown on page 2-6) or a size 13 spanner to undo the right and
left locks for the softkeys.
U60716-J-Z1-2-7600, September 95 2-43

CSC450
Softkeys removed
- Remove the softkeys from the front and place next to the PIN keypad.
2-44 September 95, U60716-J-Z1-2-7600

CSC450
Removing the protective shield
- Remove the shield forwards carefully.
U60716-J-Z1-2-7600, September 95 2-45

CSC450
Removing the PIN keypad
PIN keypad locking mechanism
1 - Locking wedge (left)

2 - PIN keypad
3 - Connector (3x)
4 - Locking wedge (right)
- Release and remove the connectors

- Release and remove the left and right locking wedges.
- Push the PIN keypad downwards and remove.
1 2 3 4
2-46 September 95, U60716-J-Z1-2-7600

CSC450
Removing the ZAC (central dispensing controller)

1 - ZAC
2 - Connector
3 - AZM (cash-out module)
- Open the safe door, release and remove the AZM.

- Disconnect all connectors on the ZAC.
U60716-J-Z1-2-7600, September 95 2-47

CSC450
ZAC mounting
1-4 Securing screws
- Simply loosen the securing screws.

- Release the ZAC from the keyholes and remove.
3
4
2-48 September 95, U60716-J-Z1-2-7600

CSC450
Removing the stacker (SAT R)

1 - Stacker
2 - Motor electronics
3 - Connectors (2x)
4 - Red (release) lever
- Remove the connector from the motor electronics.

- Release the stacker with the red lever.
- Lift the stacker at the back and remove it.
3 4
U60716-J-Z1-2-7600, September 95 2-49

CSC450
Removing the AZM (cash-out module) power supply

1 - Power supply
2 - Power switch
3 - Power plug
4 - Securing screw (front)
5 - Cable clamp
6 - Cable chain
7 - Securing screw (rear)
- Switch off the power supply and disconnect the power plug.
- Remove the cable from the cable clamp and release the cable chain.
- Undo the front and back securing screws.
- Pull the power supply with mounting forwards slightly and lift it up and out of the
keyholes (the black cables are secured to the power supply).
- Release the cable connection to the AZM.
7 6 5
2-50 September 95, U60716-J-Z1-2-7600

CSC450
Removing the power supply mounting
Power supply mounting with power supply
1 - Power supply mounting

2 - Power supply
3 - Securing screws 2x
4 - Fan (secured with 4 expanding rivets)
- Undo the front and rear securing screws on the power supply.
- Remove the power supply from the mounting.
1
4
U60716-J-Z1-2-7600, September 95 2-51

CSC450
Replacing the V-module electronics for cassettes 3 and 4

1 - V-module electronics
3 - Connectors 5x
- Remove all connectors.

- Undo the upper and lower securing screws and remove the V-module electronics.
2-52 September 95, U60716-J-Z1-2-7600

CSC450
Removing the 220V power distributor

1 - Power distributor
2 - Power connector
3 - Securing screw
4 - Power switch
5 - SE cable connector
6 - Rubber connectors (max. 8)
- Switch the power distributor off at the power switch.

- Disconnect the power plug.
- Disconnect all rubber connectors and the SE cable connector.
- Undo the screw and remove the power distributor forwards.
6
5
4
3
1 2
U60716-J-Z1-2-7600, September 95 2-53

CSC450
Removing the fan (supply level and ND94)

1 - Fan
2 - Securing screw
3 - Fan cable
- Remove the system unit and pull out the ND94.

- Disconnect the fan cable.
- Simply loosen the securing screw at the front.
- Release the fan and remove it forwards.
2-54 September 95, U60716-J-Z1-2-7600

CSC450
Replacing the encryption/decryption module (VEM)

1 - VEM housing
2 - Handle
3 - VEM board
4 - Locking/release screw
Caution: Any VEM codes which have been saved are deleted.
- Open the safe door and pull out the AZM.

- Release the VEM board using a screwdriver.
- Pull out the VEM board using the handle and replace it.
U60716-J-Z1-2-7600, September 95 2-55

CSC450
Remove the modular feature (MM) converter with MM box

1 - Screw for MM mounting
2 - MM converter mounting
3 - Cable for MM box
4 - V.24 cable
- Open the safe door and pull out the AZM (cash-out module).
- Disconnect the cable connector for the MM box.
- Remove the V.24 connector on the MM converter.
- Undo the upper and lower securing screws on the MM mounting.
- Remove the MM converter forwards.
2-56 September 95, U60716-J-Z1-2-7600

CSC450
Removing the thermostat for the operating panel heating
Thermostat (option)
2 - Power plug
3 - Thermostat connector
4 - Thermostat
- Remove the power plug and the thermostat connector.

- Undo the upper and lower securing screws.
- Release and remove the thermostat from the keyholes.
1
2
3
4
1
U60716-J-Z1-2-7600, September 95 2-57

CSC450
Removing the fan heater for operating panel heating (option)

The fan heater is under the head chassis bottom plate next to the Z module. To
replace the fan heater, first unlock and withdraw the shutter-plug-in unit and remove
the Z module (see pages 2-39 to 2-40).
1 - Fan heater
2 - Securing screw
3 - Fan tube
- Disconnect AC connector of fan heater cable.
- Pull fan tube from holder.
- Loosen securing screw and unhook and remove fan heater from keyhole.
2-58 September 95, U60716-J-Z1-2-7600

CSC450
4 - Fan heater cable with AC connector
U60716-J-Z1-2-7600, September 95 2-59

CSC450
Removing the temperature sensor complete with cable

1 - Aluminum bracket for heat conduction
2 - Temperature sensor with cable lug
3 - Screw
- Unlock and fold back logo window.
- Loosen securing screw 1 (left-hand side at Z module latch).
- Remove aluminum bracket with temperature sensor and disconnect cable lug from
bracket. Bracket will be reused.
- Disassemble and remove cable of temperature sensor beneath the fluorescent

lamp until the housing wall and along the cable harness until the thermostat.
Photograph of temperature sensor - taken through the opened LOGO window (left-
hand side) by means of a mirror.
2-60 September 95, U60716-J-Z1-2-7600

CSC450 Contents
Contents
Important safety information..............................................................................2-1

Device overview CSC 450.....................................................................................2-2
Operating elements (front view) ........................................................................2-2
Operating panel ................................................................................................2-3
Doors and locks ................................................................................................2-4
Supply cabinet (open) .......................................................................................2-5
Operating unit (open) ........................................................................................2-6
Safe (open) .......................................................................................................2-7
Removing the system unit .....................................................................................2-8
Removing the V.24 distributor...............................................................................2-9
Removing the special electronics and 24V power supply .....................................2-10
Removing the special electronics..........................................................................2-11
Removing the 24V power supply...........................................................................2-12
Removing ID card unit ID15 ..................................................................................2-13
ID card unit ID15 ...............................................................................................2-15
Removing and replacing the operating panel door (BST) .....................................2-16
Removing the BST motor......................................................................................2-18
Removing the BST control electronics ..................................................................2-19
Removing the control electronics ..........................................................................2-20
Releasing the logo panel.......................................................................................2-21
Removing the fluorescent tube .............................................................................2-22
Separating the BST from the drive unit .................................................................2-23
Removing the BST ................................................................................................2-24
Removing the receipt/journal printer ND71 ...........................................................2-25
Removing the statement printer ND94 ..................................................................2-27
Removing the printer mechanism .....................................................................2-27
Removing the power supply ..................................................................................2-29
Removing the ND94 control electronics ................................................................2-30
Removing the monitor (pull-out unit ND 94) ..........................................................2-33
Removing and replacing the logo plate .................................................................2-37
Removing and replacing the ID card unit shutter ..................................................2-38
Removing the Z-module and shutter.....................................................................2-39
Removing the function keys (softkeys) and the protective shield..........................2-42
Removing the PIN keypad ....................................................................................2-46
Removing the ZAC (central dispensing controller) ................................................2-47
Removing the stacker (SAT R)..............................................................................2-49
Removing the AZM (cash-out module) power supply............................................2-50
U60716-J-Z1-2-7600, September 95 2-I

Contents CSC450
Removing the power supply mounting.................................................................. 2-51

Replacing the V-module electronics for cassettes 3 and 4................................... 2-52
Removing the 220V power distributor................................................................... 2-53
Removing the fan (supply level and ND94) .......................................................... 2-54
Replacing the encryption/decryption module (VEM)............................................. 2-55
Remove the modular feature (MM) converter with MM box.................................. 2-56
Removing the thermostat for the operating panel heating.................................... 2-57
Removing the fan heater for operating panel heating (option) ............................. 2-58
Removing the temperature sensor complete with cable....................................... 2-60
2-II September 95, U60716-J-Z1-2-7600

CSC450
3Component description
Mains voltage supply
The device has a central power distributor via which power is supplied to the
components. The power distributor is connected to the customer installation on site
by a power cable.
The optional integrated heating or a modem must not be connected to the power
distributor. These devices must also be connected on site (for example, via a floor
connection panel).
Structure of power distributor 03209.00

Power is input via a rubber connector. The rubber sockets for the components are
divided into 4 function areas, 3 of which are activated via relays:
- 3 non-activated power outputs (generally AZM and PSU)

- 5 activated power outputs (PC and printer)
- 1 activated power output for the monitor
- 1 activated power output for logo illumination
The relays are controlled via the special electronics.
The power distributor has a two-way, illuminated on/off switch. There is a microfuse
(8A/slow-blow, 6.35 x 31.75 mm) on the installed board.
U60716-J-Z1-2-7600, September 95 3-1

CSC450
DC voltage supply
Power supply
The power supply 03227 supplies all components which do not have their own
supply with the required DC voltage. There is a microfuse on the board. Two
versions are available:
Version 00: 220 - 230 V Fuse: T2A (5 x 20 mm)

Version 01: 110 - 120 V Fuse: T 3.5 A (5 x 20 mm)
All outlets are protected against short circuiting and also partially against overvoltage
or low voltage. There is also an overheating protection mechanism which functions
as follows.
5.1 V (activated) immediate interrupt and automatic restart

other voltages immediate interrupt;
Restarting is only possible by switching
the voltage on/off
3-2 September 95, U60716-J-Z1-2-7600

CSC450
Voltage distribution
Voltage is distributed via a separate DC voltage distributor. Only the special
electronics board has a direct connection to the power supply.
The DC voltage distributor
A B C D Pin 1 is always on the right
U60716-J-Z1-2-7600, September 95 3-3

CSC450
Connector assignment
Connector A (to the special electronics and voltage distributor 8-way AMP M)
Pin Designation
1 0V
2 +24 V (activated)
3 NEN
4 STNANT
5 NAN
6 +12 V (standby)
7 +5.1 V (standby)
8 -12 V (standby)
Connector B (24 V), not used 2-way AMP M
Pin Designation
1 0V
2 +24 V (activated)
Connector C (to the voltage distributor 5-way AMP M)
Pin Designation
1 0V
2 +24 V (activated)
3 +5.1 V (activated)
4 -12 V (standby)
5 +12 V (activated)
Connector D not used 3-way AMP M
1 0V
2 +24 V (activated)
3 +5.1 V (activated)
3-4 September 95, U60716-J-Z1-2-7600

CSC450
Technical data
Input
Input voltage: type 03227.00 220 - 240 V (187 - 264 V)

Input voltage: type 03227.01 110 - 120 V (93 - 132 V)
Frequency 48 - 65 Hz
Output
Standby -12 V tolerance + 10%

Standby +5.1 V tolerance + 3%
Standby +12 V tolerance + 10%
Activated +5.1 V tolerance + 3%
Activated +12 V tolerance + 10%
Activated +24 V tolerance + 10%
U60716-J-Z1-2-7600, September 95 3-5

CSC450
2-pin connector, AMP socket contact
Pin Designation
1 +5 V (standby)
2 GND
2-pin connector, AMP pin contact
Pin Designation
1 GND
2 +24 V (activated)
5-pin connector, AMPMODU
Pin Designation
1 GND
2 +24 V (activated)
3 +5 V (activated)
4 -12 V (standby)
5 +12 V (activated)
4-pin connector, AMP
Pin Designation
1 +24 V (activated)
2 -12 V (standby)
3 +5 V or battery power
4 GND
4-pin connector, BERG
Pin Designation
1 Battery power
2
3
4 GND
3-6 September 95, U60716-J-Z1-2-7600

CSC450
Voltage distributor CSC 450
Berg contact 1
2
3
4
AMP contact 1
5
1 - AMP MODU
2 - Berg (contact 1 left)
3 - AMP 5-pin connector
4 - AMP 2-pin socket
5 - AMP 2-pin connector
Contact 1 on AMP connectors/sockets is at the top.
U60716-J-Z1-2-7600, September 95 3-7

CSC450
Ready status display

The green LED on the special electronics lights up, indicating that it has activated the
power supply.
Power failure
The power supply interrupts the activated voltage (+24 V, +5.1 V, +12 V) for approx.
6 seconds if it is not supported by the special electronics in accordance with the set
device configuration.
Interruption of the 24 V power supply automatically results in all the components

being switched off.
The power supply automatically supplies voltage when the power is available again.
This is controlled by the signals NAN, NEN and STNANT.
NAN This signal is generated by the power supply if the supply voltage is
interrupted for longer than 25 ms or if the voltage sinks below 170V for
longer than 35 ms.
NEN The outlets for the adjustable voltage settings +5.1 V, +12 V and 24 V
are controlled with this signal from the special electronics.
STNANT The special electronics uses this signal via the configuration setting to
control whether the power supply automatically switches off the
adjustable voltage settings in accordance with NAN switch-off
conditions.
3-8 September 95, U60716-J-Z1-2-7600

CSC450
Battery backup
During a power failure, the saving of data in the CMOS-RAMs in the VEM module
and in the special electronics of the operating panel door is maintained by a 3.6 V
lithium battery connected to the voltage distributor.
For reasons of data security, the battery must be replaced every 5 years. The battery
must only be replaced when the device is switched on and the power supply is intact.
Note: Never remove the battery without a good reason because any data
(codes) lost in the VEM module must be reentered by the customer.
Caution: Danger of explosion if the battery is not replaced correctly.

Replacement must only be made with the same battery type or with an
equivalent type recommended by the manufacturer.
Used batteries must be disposed of as specified by the manufacturer.
Battery Special electronics
U60716-J-Z1-2-7600, September 95 3-9

CSC450
Uninterruptible Power Supply (UPS) 03229.00

The UPS is installed in the device cabinet as an option and ensures (during power
failures and power interruptions) uninterrupted operation of voltage-dependent
consumers. However, the UPS cannot operate the dispenser and the passbook
printer at the same time (dispensing and simultaneous print operation).
The following are located on the back of the device: ON/OFF switch, the rubber
connectors for power in/output, one 9-pin D-Sub connector for the evaluation of
status messages and a power input fuse (T5A, 5 x 20 mm).
UPS (rear view)
3-10 September 95, U60716-J-Z1-2-7600

CSC450
UPS (front view)
The status displays are located on the front.
U60716-J-Z1-2-7600, September 95 3-11

CSC450
Theory of operation
Normal operation
Under normal circumstances (mains voltage at 85-110 % of the nominal value) the
consumer is supplied with voltage via a filter. The storage batteries are loaded
simultaneously via a controlled rectifier.
Power failure
As soon as the power fails, or falls outside the tolerance levels, the UPS switches to
battery mode within 4 ms. The mains voltage is simulated at the UPS output. Energy
is removed from the battery via the inverse rectifier until the power supply returns
and once again reaches the specified tolerance level.
Automatic switch-off
The UPS automatically switches off in battery mode under the following
circumstances:
- if the load is < 5% of the nominal value during the power failure (Auto Shut Down)
- if the storage batteries completely discharge during a power failure
- if the temperature limit value switch is activated during overloading
Status displays
UPS ready Display: green LED (operation)

Power failure Display: red LED (alarm)
Buzzer: every 20 seconds
Battery almost discharged Display: red LED (alarm)
Overload Display: red LED (alarm)
Display: yellow LED (overload)
Overtemperature warning Display: red LED (alarm)
Overtemperature all LEDs off
Auto Shut Down all LEDs off
3-12 September 95, U60716-J-Z1-2-7600

CSC450
Connection
The UPS is connected between the CEE connector cable and the power distributor.
Additionally, a cable must be connected to the customer connection box to enable
the special electronics to scan UPS status messages via defined inputs (customer
reports) (see special electronics under: Emergency operation mode).
Connector assignment for the UPS data interface
Pin Designation
1 UPS shutdown
2
3
4 On commercial AC
5 Common
6
7 Battery low, autonomy time 30 s
8 UPS connected
9 Mains failure
Maintenance
Caution: During a failure the fuse should only be replaced if the cause of the
error has been detected and remedied.
The storage batteries in the UPS must only be replaced in an

authorized repair center.
U60716-J-Z1-2-7600, September 95 3-13

CSC450
Technical data
UPS dimensions Height x Width x Depth
144 mm x 155 mm x 380 mm
Weight 9 kg
AC voltage input: 220-240 V

AC voltage tolerance Nominal value +15%
Input frequency 50 Hz
Input frequency range +2.5 Hz
Nominal current 3.8 A
Protection class Class I
Electromagnetic compatibility IEC 801
Input fuse T 5 A, 5 mm x 20 mm
Power simulation in battery mode

Nominal output 800 VA / 480 W
AC voltage output 230 V
Voltage output stability Nominal value +5% (converter mode,
RMS value)
Output frequency stability +2% (converter mode)
Form of curve, converter mode Trapezoidal
Switch-over time mains/converter 4 ms

Switch-over time converter/mains 4 ms
Autonomy time ! 4 min

Battery charging time Approx. 5 hours until 80% of the nominal
capacity is reached
Battery service life 3 - 6 years (depending on operations)
3-14 September 95, U60716-J-Z1-2-7600

CSC450
Uninterruptible power supply victron lite 800

Operation and display elements
Front of device
1
2
3
1 - Alarm indicator Red LED

2 - Overload indicator Yellow LED
3 - Operation indicator Green LED
U60716-J-Z1-2-7600, September 95 3-15

CSC450
Rear of device
1
3
LITE 800
8 AT 250 V 4
50/60 Hz 3,7 A
5
3,4 A 800 VA
400W
1 - 9-pin Sub-D connector for V.24 interface

2 - ON/OFF switch
3 - Power input fuse
4 - Mains voltage input
5 - Mains voltage outputs
Switching the UPS on/off

The UPS victron lite 800 is switched on and off via the ON/OFF switch at the back of
the device.
Switching on
Set switch to I. The green LED lights up.
The UPS must run for approx. 5 - 10 hours under normal

operational conditions so that it can supply power to the
CSC/450 during a power failure.
Switching off
Set switch to 0. All LEDs go off.
3-16 September 95, U60716-J-Z1-2-7600

CSC450
Operational conditions
Standard operation The CSC is supplied with the available voltage and the
storage batteries in the UPS are charged.
Display The green LED lights up.
Power failure The UPS supplies power to the CSC.

Display The red LED lights up and an acoustic signal is emitted
every 20 seconds.
Reserve operation The end of capacity (bridging period) for the battery or the
maximum operation temperature has almost been
reached.
Display The red LED lights up and an acoustic signal is emitted
every 5 seconds.
End of the The storage batteries for the UPS have completely
bridging period discharged during the power failure or the maximum
operation temperature has been reached.
Display All LEDs go out.
Overloading The nominal load for the UPS has been exceeded (error).
Display - In battery mode: the red and yellow LEDs light up and a
constant acoustic signal is emitted.
- During mains operation: The green and yellow LEDs
light up.
Malfunctions and how to remedy them
Malfunction Possible cause Remedy

Input fuse defect Overload Reduce the load
Error in the UPS Inform Service
UPS will not switch on or Power input cable not Connect cable
only functions in battery connected
mode
Power input voltage not Inform engineer
available or too low
Excess temperature Wait for the UPS to cool
down
Input fuse defect See above
UPS switches off Excess temperature Wait for the UPS to cool
automatically down
Voltage missing and battery Wait for the voltage to return
discharged
The load is < 5% of the Wait for the voltage to return
max. load and there is no
voltage available
U60716-J-Z1-2-7600, September 95 3-17

CSC450
Service chapter UPS 03237.00

The UPS is installed in the device cabinet as an option and ensures (during power
failures and power interruptions) the uninterrupted operation of voltage-dependent
consumers. However, the UPS cannot operate the dispenser and the passbook
printer at the same time (dispensing and simultaneous print operation) because the
load limit is exceeded.
Information concerning the operating status can be obtained via a voltage-free data
interface (9-pin Sub-D pin/connector).
Theory of operation
Normal operation
Under normal circumstances (voltage within the nominal voltage range), the
consumer is supplied with voltage via a filter. The storage batteries are loaded
simultaneously via a regulated rectifier.
Power failure
As soon as the power fails, or falls outside the tolerance levels, the UPS switches to
battery mode within 4 ms. The voltage is simulated at the UPS output. Energy is
removed from the battery via the inverse rectifier until the power supply returns and
once again reaches the specified tolerance level.
Automatic switch-off
The UPS automatically switches off in battery mode under the following
circumstances:
- if the load is < 5% of the nominal value during the power failure (Auto Shut Down)
- if the storage batteries completely discharge during a power failure
if the temperature limit value switch is activated during overloading
3-18 September 95, U60716-J-Z1-2-7600

CSC450
Status displays
UPS ready Display: green LED

Power failure Display: red LED
Battery almost discharged Display: red LED
Overload in battery mode Display: red LED and yellow LED
Buzzer: constant acoustic warning
Overload in mains operation Display: green LED and yellow LED
Overtemperature warning Display red LED
Buzzer every 5 seconds
Auto Shut Down all LEDs off
Charging procedure
The UPS must run for approx. 5 -10 hours under normal operational conditions so
that it can provide the CSC with power.
Charging the UPS before initial operation:
Connect the power input cable and set the ON/OFF switch to I.
Connection
Connect the UPS between the power cable and the power distributor. Additionally, a
data cable must be connected to the special electronics to evaluate the UPS status
messages.
See special electronics, under: Emergency operation mode
U60716-J-Z1-2-7600, September 95 3-19

CSC450
Data interface connector assignment (Sub-D male connector)
1 2 3 4 5
6 7 8 9
Pin Designation
1 UPS deactivated
2
3
4 Voltage available
5 Ground
6
7 Prewarning/reserve, autonomy time 30 s
8 UPS connected
9 Voltage not available
Maintenance
Caution: During a failure the fuse should only be replaced if the cause of the
error has been detected and eliminated.
The storage batteries in the UPS may only be replaced in an authorized

repair center.
3-20 September 95, U60716-J-Z1-2-7600

CSC450
Technical data
Nominal power 800 VA / 480 W
Input
Nominal voltage = 220 - 240 V, 15%
Nominal frequency 50 Hz, 2.5 Hz
Nominal current 3.7 A
Power input fuse T 8 A ( 5 mm x 20 mm)
Output
Output voltage = 230 V, 5%
Output frequency 50 Hz, 2%
Voltage form Trapezoidal
Power failure bridging

Switching time mains 4 ms
battery
Autonomy time Maximum 5 min
Switching voltage hysteresis = 196 V / 204 V (mains battery / battery
mains)
Storage batteries
Nominal voltage 12 V
Capacity / battery 7 Ah
Quantity 2
Battery type Lead, sealed and maintenance free
Charge current 0.5 A
Battery charging time Approx. 5 h for 80% of the nominal capacity
Service life 3 - 6 years (dependent on the temperature and
number of discharging cycles)
Environmental conditions
Electrical safety EN 50091
Electromagnetic compatibility IEC 801
Mechanical protection class IP 30
Ambient temperature 0 - 40C
Dimensions
Height / Width / Depth 144 x 155 x 350 mm
Weight 9 kg
U60716-J-Z1-2-7600, September 95 3-21

CSC450
Uninterruptible power supply Smart UPS 1250

Installation of this device is envisaged especially for Switzerland. This UPS has
storage batteries with a higher capacity. In contrast to the standard UPS, instead of
the status cable beng connected to the customer connection box, a V.24 cable is
used for the connection to COM1 (PC). This is why the UPS status is not evaluated
by the special electronics.
Operation and display elements
A Front of device B Rear of device
1 - Operating panel 2 - D-Sub connector / V.24 interface

3 - Mode switch
4 - Power switch
5 - Mains voltage input
6 - Automatic circuit breaker
7 - Voltage outputs
3-22 September 95, U60716-J-Z1-2-7600

CSC450
Operating panel on the front of the device
1 - Load display
2 - Mains mode display
3 - Battery mode display
4 - On/test/alarm lock switch
5 - Battery capacity display / voltage display
6 - Battery exchange display
7 - Voltage increase display
8 - Standby switch / load off switch
U60716-J-Z1-2-7600, September 95 3-23

CSC450
LEDs
Load
When five LEDs light up, the CSC system draws almost the maximum power
capacity of the UPS. Check the system in detail to ensure that there is no overload
on the UPS. If there is an overload, the overload indicator (top LED) lights up and an
acoustic signal is output. The UPS remains switched off until the overload is
eliminated.
Mains operation
This display indicates that the supply voltage required for the system is being
supplied from the mains and is connected through by the UPS. This LED flashes
when a self-test is performed.
Battery operation
This LED lights up during a self-test and during battery operation.
3-24 September 95, U60716-J-Z1-2-7600

CSC450
Battery capacity
This LED indicates the remaining system capacity available to you during a power
failure. The LED goes out if a power failure occurs. The LED functions again when
the UPS storage batteries have been recharged.
By pressing the switch "On/Test/Alarm lock" and keeping it depressed, this display
can also be used to measure the mains voltage.
Battery exchange
This LED only lights up after a self-test or if the self-test key is pressed. However, if
this display LED lights up during a self-test, after a battery charging period of more
than 8 hours, then the UPS must be replaced.
Voltage increase
This display indicates that during a low voltage period the output voltage for the UPS
is increased to the nominal voltage.This is a protective measure against long periods
of low voltage.
U60716-J-Z1-2-7600, September 95 3-25

CSC450
Acoustic signals
Beeps
Single beep: When switching the device on.
Regular beep: UPS in battery mode.

(30 seconds) Deactivate by pressing the switch "On/Test/Alarm
lock".
Fast succession of bleeps: Warning

Reserve time according to microswitch setting for the
battery has been reached.
Beep cannot be deactivated.
Continual beep UPS is overloaded.
Switches
Power switch (rear)
This switch must also be set to "On" for initial loading of the batteries.
On/Test/Alarm lock switch
After the power switch has been switched on at the rear of the device, this switch can
be used as the main system power-on switch. To test the system, press the switch
and keep it depressed. This will ensure that the UPS is switched over to the storage
batteries and the voltage simultaneously displayed on the right display bar. This knob
can also be pressed during emergancy power mode to deactivate the regular beep
(but not the warning indicating that the storage batteries are discharged).
3-26 September 95, U60716-J-Z1-2-7600

CSC450
Standby switch
Use this switch to disconnect the consumers connected to the UPS from the power
supply in a single phase. Charging of the storage batteries is not affected.
Option switch (microswitch at rear)
Switch 1: On = Increase upper switching voltage hysteresis by 3%

(Delivery status On)
Switch 2: On = Switchover of voltage from 230 V to 240 V

(Delivery status Off)
Switch 3: On = Warning signal suppression during the first 30 seconds after

switching to battery mode
Switch 4: On = Extension of warning signal time from 2 to 5 minutes

These switches can also be activated during operations for an immediate effect.
Changing the basic setting of switches 3 and 4 is generally advisable if the supply
voltage is often interrupted briefly.
U60716-J-Z1-2-7600, September 95 3-27

CSC450
Switching the UPS on/off
The UPS Smart-UPS 1250 is switched on/off as follows.
Switching on
Switch the power switch on the rear of device to "I" and then press the "On" switch
on the operating panel on the front of the device.
The UPS must run for approx. 6 -12 hours under normal
operating conditions so that it can supply the CSC with power
during a power failure.
During each switch-on process the power LED begins to flash and a self-test is
started automatically after 8 -10 seconds: it also lasts approx. 8 - 10 seconds. The
self-test is finished when the power LED no longer flashes.
During a self-test the battery "On" LED lights up. This LED goes off at the end of the
test provided that a stable supply voltage is available.
Overload protection
During overload, the overload LED lights up and a continual beep is emitted. A
continual beep is output until the overload has been eliminated. Afterwards the UPS
must be switched on again.
Switching off
Press the standby switch on the operating panel on the front of the device.
To avoid residual voltage at the UPS outputs, you must also

switch the power switch at the rear of the UPS to " 0 " and
disconnect the power cable from the UPS.
(Unscrewing the fuses in the distributor box in the site installation
is not sufficient to free the system of voltage.)
Residual voltage can also occur at the mains input connector,

depending on the previous operating mode.
3-28 September 95, U60716-J-Z1-2-7600

CSC450
Safety information
Danger of electric shock.
This device contains an battery energy source. The power
outputs may still be live even if the UPS is no longer connected
to the mains (AC).
Danger of electric shock.

The UPS contains dangerous voltage. It does not contain any
repairable components. Do not remove the cover.
Repairs may only be carried out by authorized repair centers.
Please note: All components inside the device are live, even if
the switch on the front of the device is in the "Off" position.
V.24 interfaces
V.24 data can be exchanged via pins 1 and 2.
(COM1 connection on the PC)
Pin 1 V.24, RXD signal

Pin 2 V.24, TXD signal
Pin 3 Switching contact (closing contact) between pins 3 and 4
Pin 4 Common base contact for switch pins 3, 5 and 6
Pin 5 Switching contact (closing contact) between pins 4 and 5
Pin 6 Switching contact (opening contact) between pins 4 and 6
Pin 7 V.24 (power-on command with a 1-second high level signal)
Pin 8 24 V DC (non-regulated) if the UPS power switch is set to "On"
Pin 9 GND
Pins 3 to 8 are not used in the system environment.
U60716-J-Z1-2-7600, September 95 3-29

CSC450
Technical data
Input: Nominal voltage 230 V / 240 V (option switch 2)
Frequency 50 or 60 Hz
Switching behavior: Lowest voltage: 173 V / 180 V (option switch 2)

Highest voltage: 253 V / 264 V (option switch 2)
Switch-over time: 2 ms, max. 3.5 ms
Voltage increase
to nominal voltage: within the range 173 V - 196 V or
180 V - 204 V (option switch 2)
Output Nominal voltage: 225 V 5%
Max. current: 5.25 A
Max. load: 1250 VA oder 900 W
Power factor: 0.7
Frequency: 50 or 60 Hz
Voltage form: sinusoidal
Storage batteries: Maintenance-free and leak-protected lead batteries
Typical service life: 3 - 6 years (depending on

number of discharging cycles
and temperature)
Battery charging time: 4 - 10 hours
Ambient conditions: Temperature: 0 - 45 C

Relative humidity 0 - 95%
Dimensions: Height: 234 mm

Width: 175 mm
Depth: 452 mm
Weight: 24 kg
3-30 September 95, U60716-J-Z1-2-7600

CSC450
Special electronics SE 33384.01.0.12
Next to the PC, the compact special electronics represents the central control and
monitoring unit for the CSC 450 and is connected to the PC via the V.24 distributor.
In accordance with software-set device configuration the SE status messages are

evaluated by the CSC software and their commands are executed.
U60716-J-Z1-2-7600, September 95 3-31

CSC450
The following functions are used in the CSC 450.
- Power failure monitoring

- Door sensor monitoring
- Ready indicator control
- Loudspeaker control
- Mains voltage supply control
- DC voltage supply control
- Control of the 4 customer relays
- Evaluation of the 4 customer reports
- Remote activation
Certain CSC 450 statuses are shown on the LED panel. There is also a pushbutton
for switching the system on/off, a volume control for the loudspeaker, and a monitor
switch. The monitor switch is used to determine whether the monitor is to remain
switched on independent of a software command.
Remote activation is possible using an additional IHSS interface card on the board or
by direct activation of certain signals via the V.24 interface.
Mode of operation
As soon as voltage is available in the power supply, the special electronics is
operational. The special electronics recognizes two operating statuses.
- CSC activated Display: green LED

- CSC standby Display: red LED
When the CSC device is activated, the red LED is alternately switched on/off each
time the pushbutton is pressed. The red LED lights up to inform the program of a
"switch-off request". The program then switches the special electronics to standby
mode via the corresponding command.
Switch-off is initiated as follows in accordance with the type of command used:
- Permanent OFF Display: red LED

- Temporary OFF (coldstart) Display: red LED + flashing green LED
In standby mode all the individual components in the CSC are deactivated, with
exception of the heating (if available as an option), and the SE only processes the
pushbutton and UPS signals.
3-32 September 95, U60716-J-Z1-2-7600

CSC450
Power-on behavior
When voltage is applied, the last operating mode used before the the voltage was
switched off is automatically selected. If the SE is in standby mode, the On/Off
pushbutton must be pressed. The CSC device is then switched on with a delay of
approx. 6 seconds.
Power supply control

The signals NAN, NEN and STNANT control the switchable voltages in the power
supply.
NAN The power supply creates this signal if the supply voltage is interrupted
for longer than 25 ms, or if the voltage sinks below 170 V for longer
than 35 ms. The special electronics then defines, in accordance with
the configuration job, whether the voltage is to be activated via NEN,
providing that the power supply is again available.
NEN This signal from the special electronics controls the outputs for the
switchable voltage +5.1 V, +12 V and +24 V.
STNANT The special electronics uses this signal to control (via the configuration
job) whether the power supply should automatically switch off the
switchable voltages in accordance with the NAN switch-off conditions.
Emergency mode
If the CSC device is operated via an uninterruptible power supply during a power
failure, this is displayed by yellow LEDs on the SE. The program sends a command
for termination of any functions currently in operation.
- UPS in operation Display: lower yellow LED

- End of capacity Display: upper yellow LED
If the device is switched off, the minimum voltage level in the UPS is understepped
and the UPS also switches off. After the power failure, the UPS and the CSC device
automatically switch on again.
The CSC device cannot be switched during emergency mode. The special
electronics only executes a switch-on request when voltage is again available and
the batteries have been recharged to the minimum charge level.
U60716-J-Z1-2-7600, September 95 3-33

CSC450
Maintenance work
The following points must be observed when replacing the special electronics after
an error has occurred:
1. IHSS card installation

2. The position of the monitor switch
3. The position of the volume control switch
4. Replacing the EPROM on the introduction of a firmware release change.
3-34 September 95, U60716-J-Z1-2-7600

CSC450
Special electronics SE 33384.01.0.12

The compact special electronics is the central control and monitoring unit of the CSC
(in addition to the built-in PC).
The status messages of the SE are evaluated by the CSC software in accordance
with the software set device configuration, and vice versa the SE performs jobs from
the CSC software.
Functions
The following functions are used in the CSC.
Door sensor monitoring

Power failure monitoring
UPS (option) monitoring
AC supply control
DC supply control
Ready indicator control
Acoustic signal generator control
Monitor switch-on control
Selection of max. 4 customer relays
Evaluation of max. 4 customer feedbacks
SOP-pushbutton scanning
Remote power-on
The LED display of the SE shows certain statuses of the CSC. A pushbutton for a
defined power-on/off of the system and a volume control for the acoustic signal
generator are also available. The monitor switch allows you to determine whether the
monitor should stay on irrespective of the SW job.
The remote power-up is possible with an additional IHSS interface card plugged onto
the board or by direct activation of certain signals via the V.24 interface.
U60716-J-Z1-2-7600, September 95 3-35

CSC450
Operation
The special electronics is ready to operate as soon as mains voltage is applied to the
power supply unit. The logic has 2 operating statuses.
Switched-on status of CSC Indicator: green LED

Standby status of CSC Indicator: red LED
When CSC is switched on, the red LED goes on/off each time the pushbutton of the
SE is pressed. When the red LED is lit, this is communicated to the program as
"switch-off request". The program then switches the SE to stand-by mode via a
respective job.
Depending on the type of job, it is switched off as follows.
Always OFF Indicator: red LED

Limited OFF (coldstart) Indicator: red LED and flashing green LED
All individual components of the CSC are disabled in standby mode; the SE
processes only the signals of the built-in pushbutton and of the UPS.
Switch-on behaviour
When applying mains power, the last status before switching off the mains is
automatically restored. When the SE is in standby mode, the ON/OFF pushbutton
must be operated. The system is then switched on with a delay of about 6 seconds.
Control of the power supply unit
The switchable voltages of the power supply unit are controlled via the signals NAN,
NEN and STNANT.
NAN The signal is generated by the power supply unit if the supply voltage is
interrupted for more than 25 ms or if the power drops below 170 V for
more than 35 ms. The SE will then decide, depending on the configuration
job, whether the voltages are to be switched via NEN if the mains has
returned.
NEN This signal from the SE controls the outputs for the switchable voltages
+5.1 V, +12 V and +24 V.
STNANT With this signal the SE can control, via the configuration job, whether the
power supply unit is to switch off the switchable voltages automatically in
accordance with the NAN switch-off conditions.
3-36 September 95, U60716-J-Z1-2-7600

CSC450
SOP pushbutton
Depending on the programmed application, a respective service program can be

started via the SE by pressing the SOP pushbutton.
Emergency mode
1. Connection of the UPS via the customer connector panel

If the device is operated during a power failure via an uninterruptible power
supply which is connected to the SE via the customer connector panel, this
status is indicated by yellow LEDs on the SE. The program causes the proper
termination of all running functions via the SE.
UPS in operation Indicator: lower yellow LED

End of capacity Indicator: upper yellow LED
After the power failure has terminated, the CSC is automatically switched on by
the SE.
The device cannot be switched on in emergency mode. A switch-on request will

only be executed by the SE when the mains have returned and the batteries
have been charged to a minimum level.
2. Connection of the UPS to the COM 1 interface of the PC

Depending on the programmed customer request, the controller can cause the
UPS, via this interface, to switch off the CSC-device.
Maintenance
Replacing the SE
When replacing the special electronics in the event of a fault, the following must be
checked.
1. IHSS card installed? (only for remote power-on)

2. Position of the monitor switch
3. Setting of the volume control
Firmware release
The EPROM must be replaced if there is a release change.
U60716-J-Z1-2-7600, September 95 3-37

CSC450
For notes
3-38 September 95, U60716-J-Z1-2-7600

CSC450
Special electronics schematic diagram
U60716-J-Z1-2-7600, September 95 3-39

CSC450
System environment schematic diagram
3-40 September 95, U60716-J-Z1-2-7600

CSC450
Special electronics 33384.01.0.12
Connector A; remote power-on, 9-pin D-sub female
PIN Assignment PIN Assignment

1 DCD 2 RA
3 RS 4 unused
5 GND 6 unused
7 unused 8 unused
9 M3
U60716-J-Z1-2-7600, September 95 3-41

CSC450
Connector B; customer connection, 25-pin D-sub female
13
25

1 +5V 14 +24V switched
2 +5V 15 +24V switched
3 UEMA relay, breaker (NC) 16 +24V switched
4 UEMA relay, closer (No) 17 Logo illumination
5 Customer relay 1 18 NA > 25ms
6 Customer relay 2 19 ST NA >25ms
7 Customer relay 3 20 Door 3 closed
8 Customer relay 4 21 UPS capacity END
9 UEMA relay, common (C) 22 Customer input 4
10 Customer input 3 23 Customer input 2
11 Customer input 1 24 USV switched on
12 GND 25 GND
13 GND
3-42 September 95, U60716-J-Z1-2-7600

CSC450
Connector C; 26-pin Berg

1 +24V switched 14 GND
2 Magnetic latch, door 1 15 Door 2 closed
4 Magnetic latch, door 2 17 Door 3 closed
6 Magnetic latch, door 3 19 SOP pushbutton
8 Ready indicators 21 Sensor
9 Audio 2 22 GND
10 Reserve output 1 23 Reserve feedback 1
11 Loudspeaker 24 GND
12 Reserve output 2 25 Reserve feedback 2
13 Door 1 closed 26 On/Off pushbutton, external
U60716-J-Z1-2-7600, September 95 3-43

CSC450
Connector E; AC distributor connection
PIN Assignment
1 +24 V switched
2 +24 V On > 18 V
3 GND
4 GND
5 Logo
6 Monitor
Connector F; power supply unit connection, 8-pin AMP female

2 +12V 6 NA > 25ms
3 -12V 7 NEN
4 +5V 8 ST. NA > 25ms
3-44 September 95, U60716-J-Z1-2-7600

CSC450
Connector G; Audio 1 connection, 1-pin Cinch

1 GND 2 Audio 2
Connector H; V24 to PC connection, 9-pin D-SUB connector

1 unused 6 unused
2 RXD 7 unused
3 TXD 8 CTS
4 DTR 9 unused
5 GND
Connector K; not assigned, 10-pin DU Pont male
U60716-J-Z1-2-7600, September 95 3-45

CSC450
Customer connector panel

The CSC uses the customer connector panel to control external signalling
equipment.
Connectors A, B, C, D
These 3-pin connectors are assigned with a relay switchover contact. The relays can
be activated by the application. The maximum load for a switchover contact
is 24V / 1A.
Connector E
Messages are transmitted from the UPS to the special electronics via this 4-pin
connector.
Connector F
Not assigned.
Connector G, H
The customer reports are transmitted to the special electronics via this 4-pin
connector.
Connector I
Connector for the connection cable to the special electronics.
See the following circuit diagram for the exact connections.
3-46 September 95, U60716-J-Z1-2-7600

CSC450
Circuit diagram
1 - Relay 1
2 - Relay 2
3 - Relay 3
4 - Relay 4
5 - UPS activated
6 - UPS end of capacity
7 - Customer response 1
U60716-J-Z1-2-7600, September 95 3-47

CSC450
Air conditioning
Ventilation
Some components are equipped with fans (e.g. in the PC housing and on the AZM
power supply). There are also two 24 V fans integrated in the head chassis.
Heating
An optional heating component can be installed in the head chassis of the CSC
device. This consists of a fan with integrated safety temperature monitor, an
electronic thermostat and temperature sensor. As the connection is made via a
separate socket in the base connection panel, the heating equipment is permanently
operational.
The thermostat has adjustment-free electronics which measures the temperature

and controls the fan via the connected sensor.
Control switching points

Fan On: Temperature 8 C
Fan Off: Temperature 12 C
Response threshhold for the

safety temperature monitor Temperature 130 C
Heating performance 400 W
Power supply 120/230 V

Heating input fuse T 8 A, 6.35 mm x 31.75 mm
Electronics fuse T 0.03 A, 6.35 mm x 31.75 mm
The temperature sensor is secured by one screw behind the operating panel on the
left above the monitor.
3-48 September 95, U60716-J-Z1-2-7600

CSC450
Heating controller
1
2
4 3
1 - Mains socket
2 - Fan socket
3 - Pushbutton
4 - LED display
Ready indicators
Ready green LED
Fan connection live red LED
Maintenance
Press the pushbutton in the controller to test the heating equipment at a temperature
of > 12 C. While you press it, a check is made to ascertain whether the sensor is
connected and power applied to the connector for the heating fan. If the sensor is not
connected, the fan will not be activated even if the pushbutton is pressed.
U60716-J-Z1-2-7600, September 95 3-49

CSC450
The operating panel door BST

The operating panel door (BST) is supplied as an option. It consists of 3 main
assemblies:
- Mechanism with guide elements, drive unit, sensors and limit switch
- Door with Hall sensors and terminator switch in the contact bar
- Control electronics
A 24V connection is required for operation of the complete function unit. The BST is
controlled via the V2.4 interface in accordance with the customer application. The
firmware is loaded automatically and saved in the RAM. During a power failure the
RAM contents are saved via the battery of the DC voltage distributor.
The firmware allows 3 door positions:
- Closed
- Open for basic function (without statement printer)
- Open
All remaining door positions are the result of manual intervention during customer
operations.
Technical data
- Average opening time: approx. 4 - 5 seconds
- Average closing time: approx. 4 - 5 seconds
3-50 September 95, U60716-J-Z1-2-7600

CSC450
Control electronics BST
10 11 12 13 14
15
9 8 7 6 5 4
1 - SRAM 10 - SOBEN
2 - EPROM (booter) 11 - OFFEN
3 - Microcontroller 12 - Motor
4 - Emergency mode switch 13 - BST
5 - Test connector 14 - INIT
6 - Coding switch 15 - TAKT
7 - V.24 connector
8 - Power supply
9 - Heating
U60716-J-Z1-2-7600, September 95 3-51

CSC450
BST_PRI1 coding switch
The hardware is set with the coding switch (electronics and/or mechanics). This
setting is queried when the firmware is loaded.
Caution: When replacing the modules in the BST, observe relevant information in
the Service Infos.
Booter PROM
The booter ensures that the firmware is loaded
3-52 September 95, U60716-J-Z1-2-7600

CSC450
Test connectors
Pin Designation Meaning

1 MOTL Motor signal 1
2 IMOT Motor signal 2
3 IMOT Motor current
4 GLTAK 1F Photosensor 1 (timing disk)
5 GLTAK 2F Photosensor 2 (timing disk)
6 GLINITF Photosensor open position
7 HALL 1F Hall sensor 1 (contact bar)
8 HALL 2F Hall sensor 2 (contact bar)
9 MOTAUS
10 VBAT Battery power
11 VCC
12 RESN
13 GND
14 UMSCH Switchover booter / loaded firmware
15 +24 V
16 MOTA Output 1 (motor driver)
17 SCH1 Security switch when opening
18 SCH Security switch when closing
19 SCH Security switch when closing
20 MOTB Output 2 (motor driver)
U60716-J-Z1-2-7600, September 95 3-53

CSC450
Connector V.24
Pin Designation
1
2 RXD (receive data)
3 TXD (transmit data)
4 DTR
5 GND
6
7
8 CTS
9
Power supply connector
Pin Designation
1 +24 V
2
3 Battery
4 0V
HEAT connector (heating)
Pin Designation
1 Ground
2 Motor brake/heating
SOBEN connector (switch for actuating spring when opening)

1 SOBEN Safety deactivation measure when
opening
2 SOBEN Safety deactivation measure when
opening
3-54 September 95, U60716-J-Z1-2-7600

CSC450
OPEN connector (switch in BST open mode)

1 OFFEN Off switch when opening
2 OFFEN Off switch when opening
Motor connector
Pin Designation
1
2 MOTOR
3 MOTOR
4
BST connector (contact bar)

1 Motor brake/heating
2 GND
3 SCH Off switch when closing
4 SCH Off switch when closing
5 MOT B Off switch when closing
6 MOT B Off switch when closing
7 GND
8 HALL 1 Hall sensor 1
9 HALL 2 Hall sensor 2
10 VCC
U60716-J-Z1-2-7600, September 95 3-55

CSC450
INIT connector (photosensor "open")
Pin Designation
1 GLINIT (photosensor in open position)
2
TAKT connector

1 GLTAKT 1 Photosensor 1 (timing disk)
2 GLTAKT 2 Photosensor 2 (timing disk)
3 GND
4 GND
5 Power supply Photosensor (24 V)
6 Power supply Photosensor (24 V)
3-56 September 95, U60716-J-Z1-2-7600

CSC450
Control behavior
Initial switch-on
During initial operation the system is powered up with PDIAG. A dialog menu with
three menu items appears on the screen:
0 = No operating panel door

1 = Start firmware (without loading)
2 = Start firmware and load
Using menu item option 2 the firmware is loaded from the hard disk to the control
electronics in accordance with the coding switch position and started.
The firmware then executes a door initialization procedure during which the
necessary parameters are checked (e.g. movability by measuring the time taken for
the closing and opening procedures, distance travelled), and moves the door to the
"open" position. Afterwards the application SW assumes control.
Caution: During the initialization procedure the door movement must not be
hindered.
U60716-J-Z1-2-7600, September 95 3-57

CSC450
Reactivation
If a valid firmware version is loaded, the power-on setting for the door defined in the
setup is executed. Further control is then performed according to the customer
application.
If a valid firmware version is not available (e.g. because of new software or altered
coding switch positions), the required firmware is loaded and started and, if required,
an initializaion procedure is automatically performed and the power-on setting
reached.
During servicing, each time the device is switched off the firmware must be started at
item 1. Otherwise item 2 must be selected.
Emergency mode
Press the "emergency mode" button on the control electronics to move the door for
servicing purposes, or to open the door for certain faults to keep the CSC device
operable. The door only moves while the switch is pressed. The limit switch and the
timing disk functions remain valid.
Hall sensor and limit switch functions
Hall sensors in the door contact bar

If the door is in close mode and is not yet closed, the close procedure is interrupted
when the contact bar is activated by the addressing of the Hall sensor, the rotational
direction of the motor changes and the door opening is widened by approx. 3.5 cm.
Limit switch in the door contact bar

The limit switches are an additional security measure and are responsible for
switching off the motor voltage.
Limit switch on the actuating spring

If one of the two limit switches is activated during the opening mode, the door is
moved an aditional 3.5 cm downwards in order to avoid squashing objects or
fingertips in the housing opening area.
Limit switch in the "Open" position

This switch deactivates the motor voltage, if a defect causes the door to pass the
photosensor.
3-58 September 95, U60716-J-Z1-2-7600

CSC450
Circuit diagram
U60716-J-Z1-2-7600, September 95 3-59

CSC450
BST process chart 1
Basic process chart for the operating panel door
3-60 September 95, U60716-J-Z1-2-7600

CSC450
BST process chart 2
Job: Open BST
U60716-J-Z1-2-7600, September 95 3-61

CSC450
BST process chart 3
Job: Open BST
3-62 September 95, U60716-J-Z1-2-7600

CSC450
BST process chart 4
Job: Close BST
U60716-J-Z1-2-7600, September 95 3-63

CSC450
BST process chart 5

Job: Close BST
3-64 September 95, U60716-J-Z1-2-7600

CSC450
BST process chart 6
Job: Move BST to customer position
U60716-J-Z1-2-7600, September 95 3-65

CSC450
BST process chart 7
Job: Move BST to customer postion
3-66 September 95, U60716-J-Z1-2-7600

CSC450
Synchronization
After an average of approxomately 20 positioning jobs, the door is completely
opened so that the home position can be synchronised and subsequently only
positioned after the job (e.g. "opened for base function").
Blocking
If the door cannot be moved after the job command, the sequencer attempts to move
the door approx. 3.5 cm in the oppposite direction provided that the limit switch has
not been activated.
Two or three attempts are made, depending on the door position.
The approx. door position that has been reached can be checked by querying the
status.
Safety mechanism
There is a mechanical safety clutch integrated in the drive unit which permits the
door to be lifted a few millimeters with effort.
Self-test
A self-test can be selected via PDIAG.
Maintenance in the case of faults

During maintenance work on the BST, you are recommended to switch off the CSC
device via the pushbutton on the special electronics. However, depending on the
type of fault, it is advisable to switch off the CSC device at the mains voltage
distributor or to disconnect the motor connector on the control electronics.
Disconnecting the control electronics from the DC voltage supply will cause the loss
of the RAM data (firmware).
The connectors at the photosensors on the timing disk must never be mistakenly
assigned, because the control electronics will then interprete the direction of the door
movement incorrectly.
U60716-J-Z1-2-7600, September 95 3-67

CSC450
PC and secondary boards

Operating Instructions for the PCD-H are available in Frth.
Order number: A26361-H341-Z-100-1-19 (German)
Jumper settings for the CPU mainboard with ERGO VGA III
CPU mainboard PCD-4Hsx/25 with ERGO VGA III onboard controller
3-68 September 95, U60716-J-Z1-2-7600

CSC450
CSC-specific settings
JP1, JP2, JP3: Processor type in socket U1 is 80486sx

JP5, JP6: Processor speed is 25 MHz
JP8: Battery is activated
JP10: VGA monitor is in use
JP11: Mouse is not activated
JP12 - J17: Second-level-cache configuration : No cache
JP25: On-board VGA controller (ERGO VGA III) is activated
Overview of possible settings
conn.: Connected
n. conn. / - : Not connected
Processor type (JP1, JP2, JP3)
Type JP1 JP2 JP3 Remarks

80486dx 1-2 2-3 1-2
80486sx - 1-2 - CSC
80487sx 2-3 1-2 1-2
Processor speed (JP5, JP6)
Speed JP5 JP6 Remarks

25/50 MHz conn. n. conn. CSC
33/66 MHz n. conn conn.
Battery (JP8)
Battery JP8 Remarks

Activated conn. 1- CSC
2
Deactivated, i.e. CMOS n. conn.
Contents lost
U60716-J-Z1-2-7600, September 95 3-69

CSC450
Monitor (JP10)
Monitor JP10 Remarks

Color n. conn. CSC
Monochrome conn.
Mouse (JP11)
Mouse JP11 Remarks

activated conn.
deactivated n. conn. CSC
Cache configuration (JP12-JP17)
Cache JP12 JP13 JP14 JP15 JP16 JP17

0 kB* - - - - - -
64 kB 2-3 2-3 - - -
256 kB 2-3 2-3 conn. conn. conn. conn
* CSC setting
Onboard VGA (JP25)
VGA JP25 Remarks

activated 1-2 CSC
deactivated 2-3
3-70 September 95, U60716-J-Z1-2-7600

CSC450
Jumper settings Chase AT8+/AT16+ V.24 Multiport
Chase
LK1A/B DMA channel setting 5

LK2 IRQ setting IRQ11 (CAI)
IRQ12 (CCI)
I/O address: 1F8h
U60716-J-Z1-2-7600, September 95 3-71

CSC450
Jumper settings SAS-DUE (DU 78)
SAS-DUE II (DU 78)
ON ON
OFF OFF
Settings I/O address: 220h

RQ: IRQ10 for SAS
IRQ15 for DUE
DMA: 0 for receive
1 for transmit
NMI: disable
If the Madge Token Ring card is used at the same time, I/O address 260h must be
set:
3-72 September 95, U60716-J-Z1-2-7600

CSC450
I/O address area
Address SW1.4 SW1.5 Remarks

220h - 23Fh ON ON CSC
260h - 27Fh OFF ON
2A0h - 2BFh ON OFF
2E0h - 2FFh OFF OFF
SAS interrupt
IRQ SW2.5 SW2.6 Remarks

10 ON ON CSC
11 OFF ON
12 ON OFF
15 OFF OFF
SEND interrupt
IRQ SW2.7 SW2.8 Remarks

10 ON ON
11 OFF ON
12 ON OFF
15 OFF OFF CSC
U60716-J-Z1-2-7600, September 95 3-73

CSC450
DMA channels (R: Receive, T: Transmit)
DMA SW1.1 SW1.2 SW1.3 SW1.6 SW1.7 SW1.8 SW2.2 SW2.3 SW2.4 Remarks
channels
No DMA OFF OFF OFF OFF ON OFF OFF OFF OFF
R: 0 T: 1 OFF ON OFF OFF ON OFF OFF ON ON CSC
R: 1 T: 3 OFF ON OFF OFF ON ON ON ON OFF
R: 1 T: 1 OFF ON OFF OFF ON OFF OFF OFF ON
R: 0 T: 0 OFF OFF ON OFF OFF ON OFF OFF ON
R: 0 T: 3 OFF OFF ON OFF OFF ON ON ON OFF
R: 3 T: 3 ON OFF OFF ON OFF OFF OFF OFF ON
NMI enable during faulty access of SAS-IC
NMI JP2.1 Remarks

Enable ON
Disable OFF default
3-74 September 95, U60716-J-Z1-2-7600

CSC450
Jumper settings EICON X.25
ON
OFF
The following are preset:
I/O address: 380h

IRQ: IRQ5 (set via software, ECCFG.EXE)

I/O address (SW1)
Address 1 2 3 4
278h OFF OFF OFF OFF
280h OFF OFF OFF ON
378h OFF OFF ON OFF
380h ** OFF OFF ON ON
388h OFF ON OFF ON
390h OFF ON ON OFF
398h OFF ON ON ON
** CSC setting
U60716-J-Z1-2-7600, September 95 3-75

CSC450
Madge Token Ring jumper settings
ON
connector
OFF
connector
SW1: IRQ: IRQ5 settings

SW2: I/O settings, memory settings and alternative operating modes
SW2.1 and
SW2.2: I/O address, ROM address:A20h-A2Fh, CC000h-CDFFFh
SW2.3: ROM socket: disabled
SW2.4: Bus Master DMA : enabled
SW2.5: 8-bit mode : 8/16-bit mode
SW2.6: AT bus compatibility: standard AT bus timing
SW2.7: Clock source: asynchronous bus
SW2.8: Network speed: 4MBit/s network
SW3: DMA setting: channel 6
SW4: Cabling media setting: STP (position 1)
3-76 September 95, U60716-J-Z1-2-7600

CSC450

IRQ (SW1)
Position IRQ Remarks

1 15
2 12
3 11
4 10
5 7
6 5 CSC
7 3
8 2
I/O address and ROM address (SW2.1, SW2.2)
Address SW2.1 SW2.2 Remarks

0A20h - 0A2Fh ON ON CSC
CC000h - CDFFFh
1A20h - 1A2Fh OFF ON
DC000h - DDFFFh
2A20h - 2A2F ON OFF
CE000h - CFFFF
3A20h - 3A2Fh OFF OFF
DE000h - DFFFFh
ROM (SW2.3)
ROM SW2.3 Remarks

Enable ON
Disable OFF CSC
U60716-J-Z1-2-7600, September 95 3-77

CSC450
Bus Master DMA (SW2.4)
DMA SW2.4 Remarks

Enable ON CSC
Disable OFF
8 Bit mode (SW2.5)
Mode SW2.5 Remarks

8/16 bit ON CSC
force 8 bit OFF
AT bus compatibility (SW2.6)
AT bus SW2.6 Remarks

Standard bus tim. ON CSC
Alternate bus timing OFF
Clock source (SW2.7)
Source SW2.7 Remarks

Synchronous bus ON
Asynchronous bus OFF CSC
Network speed (SW2.8)
Speed SW2.8 Remarks

4 Mbit/s network ON CSC
16 Mbit/s network OFF
3-78 September 95, U60716-J-Z1-2-7600

CSC450
DMA (SW3)
Position DMA Remarks

1 1
2 3
3 5
4 6 CSC
Cabling media (SW4)
Position Effect Remarks

1 STP support (9-pin CSC
D-type connector)
2 Unshielded twisted pair
(RJ45 connector)
U60716-J-Z1-2-7600, September 95 3-79

CSC450
NCI banking card (B-Loop) jumper settings
Connector 1
Connector 2
ON OFF
IRQ: IRQ5
I/O address: 240h (SW1)
I/O address (SW1)
Address 1 2 3 4
200h - 201h ON ON ON ON
220h - 221h ON ON ON OFF
240h - 241h ** ON ON OFF OFF
260h - 261h OFF ON OFF OFF
300h - 301h OFF ON ON ON
320h -321h OFF ON ON OFF
340h - 341h OFF ON OFF ON
360h - 361h OFF ON OFF OFF
** CSC setting
3-80 September 95, U60716-J-Z1-2-7600

CSC450
BAMAI card
BAMAI card (not tested with SDIAG)
connector
Settings
IRQ: IRQ05 (X5)

I/O address: 380h (X3)
I/O address X3
DMA channels
DMA Designation
0 ---
1 SAS-DUE II Receive
2 Floppy disk
3 SAS-SUE II Transmit
4 Cascade DMA II
5 Chase card
6 Madge Token Ring
7 ---
U60716-J-Z1-2-7600, September 95 3-81

CSC450
Interrupts used
IRQ Application
0 Timer
1 Keyboard output buffer
2 ERGO VGA
3 COM port 2
4 COM port 1
5 B-Loop / Madge Token Ring / Eicon X.25 / BAMAI
6 Floppy disk controller
7 Parallel port 1
8 Clock interrupt
9 Software controller IRQ2
10 SAS-DUE II: SAS
11 Chase V.24 command acknowledge
12 Chase V.24 command completion
13 Math coprocessor
14 Hard disk controller
15 SAS-DUE II: DUE
3-82 September 95, U60716-J-Z1-2-7600

CSC450
I/O addresses
I/O addresses used
(hex) Application
000 - 01F DMA controller 1 (8237A-5)
020 - 03F Programmable interrupt controller 1
040 - 05F Programmable interval timer
060 - 06F Parallel input/output interface (8742)
070 - 07F Real time clock and DMA mask
080 - 09F DMA page select register
0A0 - 0BF Programmable interrupt controller 2
0C0 - 0DF DMA controller 2
0E0 - 0EF Hardware identification ROM
0F0 - 0FF Coprocessor
1F0 - 1F7 Hard disk controller (primary)
1F8 - 1FF Chase V.24 multiport controller
220 - 22F SAS-DUE II
2F8 - 2FF Serial interface 2 (COM2)
2C0 - 2C7 Video Windows overlay controller
378 - 37F Parallel interface 1 (LPT1)
380 - ??? Eicon X.25
380 - ??? BAMAI
3B0 - 3BF Character display controller
3C0 - 3CF VGA controller
3D0 - 3DF Graphics display controller
3F0 - 3F7 Floppy disk controller (primary)
3F8 - 3FF Serial interface 1 (COM1)
A20 - A2F Madge Token Ring
A20 corresponds to 220-22F#
U60716-J-Z1-2-7600, September 95 3-83

CSC450
CMOS setup for PCD-4Hsx/25 MHz

The setup can be entered by pressing the keys ALT, CTRL, INSERT simultaneously.
BIOS version: V3.20 R3.08 4/15/93

Logical data: 4/8/16/20MB RAM and 20 MB hard disk
Size of the CMOS area to
be saved with the aid of
CMOS.EXE: 128 Byte
CMOS setup: System configuration (Page 01)
Diskette A: 1.4M
Diskette B: NONE
Cyl Hd Pre Lz Sec MByte

Hard disk 1 (120 MB) 48 762 8 0 762 39 116
Hard disk 1 (170 MB) 48 1010 6 0 0 55 162
Hard disk 2: NONE
Base memory: 640k

Video display: EGA/VGA
Extended memory: 3072k/7168k/15360k/19465k
Math co: NO
Speed select: HIGH
Caution: EMM386.EXE is used as an EMS driver on 486 PCs. This emulates

the EXPANDED MEMORY to be used with the aid of the EXTENDED
MEMORY! Therefore the complete RAM must be entered here as
EXTENDED MEMORY!
Error halt: NO KEYBOARD ERROR HALT
3-84 September 95, U60716-J-Z1-2-7600

CSC450
CMOS setup: Additional system options (Page 02)
System load: STANDARD

Security features: DISABLED
Shadow BIOS RAM: SYSTEM AND VIDEO BIOS

Cache: WRITE BACK
Cache shadow RAM: SYSTEM AND VIDEO BIOS
Serial 1: COM1 (3F8h) Diskette write: ENABLED

Serial 2: COM2 (2F8h) Diskette ctrlr: ENABLED
Parallel: LPT1 (378h) Hard disk ctrlr: ENABLED
Par mode: PRINTER HD ctrlr mode: STANDARD
U60716-J-Z1-2-7600, September 95 3-85

CSC450
CMOS setup: Additional system options (Page 2)
System load: STANDARD

Security features: DISABLED
Shadow BIOS RAM: SYSTEM AND VIDEO BIOS
C800 CC00 D000 D400 D800 DC00 E000

Shadow adapter ROM: NO NO NO NO NO NO NO
Config load: STANDARD

Config register: see table
Config data: see table
Table: Config register and config data
Caution:
All specified values are the default values (power-up values without an EMM driver),
because the setting 'Config load: Standard' uses the standard values during booting.
The register assignment may differ if an EMM driver has been installed.
Config register Register number (hex) Config data (hex)

DRAM1 70 07
DRAM2 71 E5
REMAP 75 00
SYSCTRL 76 41
CACHECTRL 7B B0
CONFIG_206 01 C0
3-86 September 95, U60716-J-Z1-2-7600

CSC450
Location assignment for PCD-4Hsx/25
4 MB 4*1MB SIMMs (locations J2 to J5)

20 MB 4*1MB SIMMs (locations J2 to J5) and
4*4MB SIMMs (locations J6 to J9)
U60716-J-Z1-2-7600, September 95 3-87

CSC450
Setting the parallel and serial interfaces

MS-DOS
In conjunction with ROM-Bios the operating system MS-DOS can assign max.
7 interfaces on the CPU board and on other boards (COM1, COM2, COM3, COM4,
LPT1, LPT2 and LPT3).
SETUP
The parallel and serial interfaces on the CPU board are set in the SETUP menu.
Parallel and serial interfaces on the system board:
- two 9-pin serial interfaces - serial 1 and serial 2

- one 25-pin parallel interface - parallel
Setting the physical interfaces
The parallel and serial interfaces on the CPU board can be set via the SETUP menu.
When installing an additional board, ensure that its interface does not use an
occupied physical address. You must either change the settings for the interfaces of
the addtional boards, or you must change the settings for the Slot-CPU interfaces in
the SETUP menu.
CPU board
The following addresses can be set via the SETUP menu for the parallel and serial
interfaces on the CPU board:
Serial 1 either 3F8 or 3E8

Serial 2 either 2F8 or 2E8
Parallel either 378 or 3BC
3-88 September 95, U60716-J-Z1-2-7600

CSC450
SIMM
There are eight connector strips (J2 - J8) available on the processor board with a
maximum of 8 memory modules (SIMM). The memory can be extended with 4 or 8
modules each with either 256 Kbyte, 1 Mbyte or 4 Mbyte.
Only fast memory modules may be used (access time must not exceed 70 ns).
Only the memory sizes and locations specified in the table are authorized for use.
The following memory sizes can be installed
Size Module Locations

1 Mbyte 4 modules of 256 Kbyte J2 - J5
4 Mbyte 4 modules of 1 Mbyte J2 - J5
4 modules of 1 Mbyte
No hardware settings need be made for the memory configuration. The memory size
is configured when the PC is powered up.
U60716-J-Z1-2-7600, September 95 3-89

CSC450
V.24 encryption/decryption module (VEM)
1 - Handle
2 - VEM PROM
The encryption/decryption module (VEM) encrypts/decrypts the data traffic between

the CSC and the HOST.
The program in the VEM PROM translates the incoming commands from the PC via
V.24 into the corresponding control sequences and signals for the logic board. The
return messages to the PC are also translated into command sequences and sent to
the PC.
3-90 September 95, U60716-J-Z1-2-7600

CSC450
The monitor
Electrical data for the monitor
Power supply
Voltage 87 V - 264 V AC voltage (wideband)

Frequency 48 Hz - 63 Hz
Connector Rubber connector with protective ground
Video input Level

Video R, G, B: analog (0 to 0.7 V)
Synchronization Horizontal: TTL positive/negative
Vertical: TTL positive/negative
Connector
15-pin D-Sub connector, pin assignment according to standard VGA
Signal timing
Resolution 640x480 640x400 640x350

H scan freq. 31.5 kHz <-- <--
Vert. frequency 60 Hz 70 Hz <--
H. synch. pin - - *
V. synch. pin - + -
U60716-J-Z1-2-7600, September 95 3-91

CSC450
Luminance
Factory setting
The luminance is set to 115 cd/qm in the center of a completely white screen, with a
standard deviation of =2 cd/qm assuming a Gauss deviation.
Luminance control area
From below 20 cd/qm to over 120 cd/qm, measured in the center of a completely
white screen.
Luminance continuity
Over 70%
Color coordination
Factory settings: x = 0.319+/-0.020
Y = 0.329+/-0.020
Continuity of color coordinates
When the contrast is changed from 20 cd/qm to the maximum setting, the color
coordinates must not exceed the above tolerances.
3-92 September 95, U60716-J-Z1-2-7600

CSC450
Monitor features
Size of display Horizontal: 172 mm +/-2 mm
Vertical: 131 mm +/-2 mm
Rotation Better than +/-1 degree
Geometric distortion +/- 1.5 mm max. top/bottom

+/- 2.0 mm left/right
Convergence error Central area: max. 0.3 mm

otherwise: max. 0.5 mm
The central area is defined as a circle with the same diameter as the vertical length
of the display.
Linearity Better than 5%.
Mechanical data
- Mechanic components
- Operating units
- ON/OFF switch
- Brightness via potentiometer
- Contrast
- V-height (in all operating modes)
- H-width (in all operating modes)
- V center
- H center
Analog input for controlling the brightness with an analog electrical signal.
All operating units must be located at the rear!
U60716-J-Z1-2-7600, September 95 3-93

CSC450
Regulations, recommendations
Test and setup according to:
Electrical security VDE 0805; EN 60950

CSA 22.2-950
UL 1950, RV
Protection class 1
Tracking current < 1.0 mA at 264 Veff/50 Hz
Suppression of HF and VDE 0871B 10 kHz - 300 MHz with electromagnetic

distrubance of maximum output performance
EN 55022, DBP - Vfg 1046

FCC part 15 / J Class A
Impact and vibration IEC 68, part 2.6 (not in operation)
9.81 m/s 2.1 octave/min

10 cycles 9 Hz to 200 Hz
10 min. by main resonance
3M4 in operation
Mains interruption IEC 801-4
Electrostatic discharge IEC 801-2

MTBF acc. to MIL 217E
min. 40.000 hrs at 25 C
3-94 September 95, U60716-J-Z1-2-7600

CSC450
PIN keypad und function keys

The sequencer for the keypad electronics translates the signals for activated PIN or
function keys into the respective hexadecimal key codes. These codes may differ for
the various national layouts.
In addition, the program translates all messages and data into control sequences
and controls data transfer on the V.24 channel. All data are transmitted in encrypted
mode.
PIN keypad
U60716-J-Z1-2-7600, September 95 3-95

CSC450
Connector assignments
PIN keypad connector
Pin Designation
1 X0
2 X1
3 X2
4 X3
5 Y2
6 Y3
7 Y4
8 Y5
9 Y6
10 Y7
Function key and softkey connector via adapter
Pin Designation
1 X0
2 X1
3 Y0
4 Y1
5 Y2
6 Y3
7 Y4
8 Y5
9 X2
10 X3
V.24 connector
Pin Designation
1
2 RXD
3 TXD
4
5 GND
6
7
8
9
3-96 September 95, U60716-J-Z1-2-7600

CSC450
U60716-J-Z1-2-7600, September 95 3-97

CSC450
Softkeys (right) connector
Pin Designation
1 Y0
2 Y1
3 Y2
4 Y3
5 X2
Softkeys (left) connector
Pin Designation
1 Y0
2 Y1
3 Y2
4 Y3
5 X3
Power supply connector
Pin Designation
1 +24 V
2 0V
3-98 September 95, U60716-J-Z1-2-7600

CSC450
ID card unit ID14

There are two ID card unit versions for the system
No. 97715.00.8.12 read/write on tracks 1, 2 and 3

No. 98732.00.7.12 read/write on tracks 2 and 3
The devices are configured for magnetic cards in acc. with ISO 3554 and ANSI
standards.
They are connected to the system via the V.24 interface (RS 232).
The device is operated with 24V DC and creates the voltage for the logic circuits.
During a power failure an integrated capacitor safeguards correct operations, under
application program control.
The software-related system configuration makes it possible to define whether an ID

card is to be output or retained in the event of a power failure.
The retained card is stored in a reject tray, which holds approx. 25 cards. On devices
as of firmware version 03C, the number of retained cards can be read out via the
software.
On ID card unit support 51383.00.4.24, the devices can be operated with track
position upward or downward.
Card requirements
Cards which have a bow of > 3mm either lengthwise and/or breadthwise can no
longer be processed.
MM / CIM 86 installation
When the system is equipped with an MM/CIM 86 module, the sensor head for the
module in the ID card unit is fixed in the sensor support by means of a clip.
U60716-J-Z1-2-7600, September 95 3-99

CSC450
Technical data
Supply voltage + 24 V 10%
Current consumption Card forwards / backwards 1A

Card feed 0.5 A
Standby 130 mA
Shutter magnet
Average current when
shutter is opened approx. 600
mA
Weight approx. 1.8 kg
Card feed speed 190 mm/s 3%

Card feed time approx. 1.8 s
Environment conditions
Climatic conditions
Operation Temperature + 5C to 50C

rel. humidity 20% to 80%
Storage Temperature -20C to +70C
rel. humidity 20% to 80%
Service life
ID card unit Card throughput 800,000 cycles
Important consumables Magnetic head 1000,000 cycles

Motor 1500,000 cycles
Polyamide belt 800,000 cycles
Rubber belt 2000,000 cycles
Transport roller 1500,000 cycles
Reliability
Error rate 5 / 5000 cycles Indoor use
1 cycle: read/write
(=2 passes)
MTBF (for electr. boards only) !200,000 hr
3-100 September 95, U60716-J-Z1-2-7600

CSC450
V.24 connector (D-SUB F 25-pin)
Pin Signal designation I/O function

1 Shielding
2 TXD O Transmit data
3 RXD I Receive data
4 RTS O Control signal
5 CTS I Control signal
6 DSR I Control signal
7 GND Ground
20 DTR O Device ready
Power supply
Pin Signal designation I/O Function

1 24 V 24 V DC
2 GND Ground (0)
3 GND Ground (0)
4 BPS Backup power supply
U60716-J-Z1-2-7600, September 95 3-101

CSC450
Maintenance
To ensure error-free operation, the device must be cleaned at regular intervals
depending on customer use and other site-related factors.
There must be no dirt in the device, especially in the area of the shutter (magnet
sensor for card track recognition) and in the card transport (photosensors). The
transport and counterpressure rollers and belt pulleys must be clean and free from
any deposits.
The belt must be removed to clean the pulleys. Care must be taken, especially when
removing the film-belt, because this can easily be damaged. Scratched or damaged
film-belts must be replaced. The film-belt must run in the center of the pulley.
Authorized cleaning agents are listed in the chapter on Preventive maintenance.
At the end of every maintenance activity a number of cycles (card input / read / card
output) must be initiated via the test program. It must be ensured that cards are
transported correctly in the device.
To avoid damage, especially in the area round the shutter mechanism, devices which
have been removed should not be placed on their side. Individual devices which
have to be transported for service reasons must be placed in the original
manufacturer packaging (individual packaging with protective ESD covering).
3-102 September 95, U60716-J-Z1-2-7600

CSC450
ID card unit ID15
Shutter
The CSC version has three switches for card thickness, card width and the cover
sensor integrated in the shutter. All switches can be checked via an RS232 job.
Additionally, there is a sensor installed in the shutter which checks the magnetic
stripes on ID cards. The magnetic stripe sensor can be switched off via the software.
The ID card must be coded on track 2, otherwise the sensor can be deactivated via a
special V.24 job.
U60716-J-Z1-2-7600, September 95 3-103

CSC450
Reject tray
The ID card unit has a reject tray which holds max. 25 ID cards. The number of
retained cards is logged in an EEPROM.
Description of the LEDs on the electronics for the ID15
L1 As the green LED for the display panel (only with stand-alone devices)
L2 As the yellow LED for the display panel (only with stand-alone devices)
L3 As the red LED for the display panel (only with stand-alone devices)
SD Switch indicator; shutter card thickness
SK Switch indicator; shutter cover
SB Switch indicator; shutter card width
5V; 24V Control indocator for voltages 24V and 5V
S1 - S4 Control indicator for photosensors on the ID card transport path
Coding switch setting on the ID15 device electronics
Switch assignment
S1 = VKL cap ON = CSC shutter

OFF = stand-alone without shutter
S2 = GXN
S3 = GYN ON = ID15
S4 = GZN
S5 = RFN reject tray ON = CSC device

OFF = stand-alone
S6 = CCN res. for Chip Card ON = Chip card version
S7 = WMN res. for watermark OFF = Watermark version
S8 = Signals RS232 DTR/CTS ON for all versions
3-104 September 95, U60716-J-Z1-2-7600

CSC450
Meaning of the DIL switches

There is an eight-fold DIL switch on the special electronics for ID card units.
SW1 Shutter (for stand-alone = OFF)

SW2 Device type setting GXN (for stand-alone = OFF)
SW3 Device type setting GYN (for stand-alone = ON)
SW4 Device type setting GZN (for stand-alone = ON)
SW5 Reject tray (for stand-alone = OFF)
SW6 Chip card version (for stand-alone = OFF)
SW7 Watermark version (for stand-alone = OFF)
SW8 Signals RS 232 DTR/CTS (for all versions = ON)
Stand-alone version switch settings
The following switch settings are valid for the stand-alone version:
Switch 1, 2, 5, 6 = OFF
Switch 3, 4, 7, 8 = ON
corresponds to:
- ISO1, ISO2, ISO3 read/write

- No shutter
- No reject tray
- No battery
8-fold DIL switch
U60716-J-Z1-2-7600, September 95 3-105

CSC450
Meaning of the internal LEDs

On the logic board of the ID card unit, opposite the DIL switch, there are 3 rows each
with 4 LEDs.
L1 Corresponds to the green LED on the display panel

L2 Corresponds to the yellow LED on the display panel
L3 Corresponds to the red LED on the display panel
L4 Switch card thickness (only for CSC)
24 V +24 V available
5V +5 V available
SB Card width switch (only CSC)
SK Shutter switch (only CSC)
S1-S4 Control LEDS for the photosensors in the ID card transport path.
3-106 September 95, U60716-J-Z1-2-7600

CSC450
1. Standard version
Version: ISO1, ISO2, ISO3 read/write;

shutter with switch and sensor;
reject tray
2. Additional ID 15 versions (CSC)
Version: ISO2, ISO3 read/write;

reject tray
Version: ISO1, ISO2, ISO3 read/write

read WATERMARK
reject tray
U60716-J-Z1-2-7600, September 95 3-107

CSC450
MM / CIM 86
General description
The MM code (MM = modulated feature) is situated on the front of the EC card. It is
invisible, but can be read by the MM sensor. Its function is to encrypt certain
magnetic track data into a code which is saved in field 20 of track 3 when the card is
manufactured.
When the ec card has been inserted into an automatic cash dispenser, encryption
again takes place in the MM system and the result is compared with the saved code.
Test options
The MM / CIM 86 module can be tested with the PDIAG test program. All 12 test
cards are requested consecutively.
T 1, T 2 check the internal parameters of the module

T3 searches external high frequency disturb signals
T4 searches external low frequency disturb signals and noise
T 5, T 6 check the card transport speed
T7 checks the distance of the sensor from the ec card
T 8, T9 check the horizontal adjustment of the sensor
T 10 checks sensor sensitivity
T 11 aids recognition of reflections in the card transport system
T12 checks internal parameters
The results of the tests are displayed via PDIAG.
3-108 September 95, U60716-J-Z1-2-7600

CSC450
Receipt/journal printer ND71

There is a separate Service Manual available for the ND71 which can be ordered
from Frth.
Order number: 70677.00.5.93
The order number for the corresponding Spare Parts Catalog is 60055.00.1.93
U60716-J-Z1-2-7600, September 95 3-109

CSC450
ND94
Two Service Manuals are available for the ND94.
The manuals are available in Frth.
Order number: 70638.00.0.93 Service Manual CIP

Order number: 70676.00.8.93 Service Manual CIP V1
The order number for the corresponding Spare Parts Catalog is 60057.00.5.93
3-110 September 95, U60716-J-Z1-2-7600

CSC450
The cash-out module (AZM)

AZM components
The dispensing module
General
The AZM consists of the following components:

- Stacker (SAT-R)
No.: 01337.0.0.00
- Reject/Retract cassette without lock
No.: 08262.11.0.00
- Reject/Retract cassette with lock
No.: 08262.10.0.00
- Max. 4 cash-out modules
No.: 00081.xx.0.00
- Cash-out cassettes without lock
No.: 08211.0x.0.00
- Cash-out cassettes with lock
No.: 08248.0x.0.00
- Central cash-out controller ZAC_V1
No.: 02700.00.0.00
- V-module electronics 3-4 way
No.:95818.00.6.15
- CSC power supply unit (PSU 220 V)
No.: 03216.01.0.00
- Z-module
No.: 95818.00.6.15
- Shutter
No.: 01336.01.0.00
U60716-J-Z1-2-7600, September 95 3-111

CSC450
AZM mechanics components

1: Stacker (SAT-R)
2: Reject/Retract cassette
3: Cassette in V-module 1
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CSC450
Cash-out procedure
Description
The ZAC (Zentralen Auszahl Controller = central cash-out controller) converts the
cash-out commands created by the PC via channel 4 into the corresponding
mechanical actions. This results in banknotes being removed from the relevant V-
modules, collected in the SAT, and supplied as a bundle in the belt transport (Z-
module) when the shutter opens. The shutter is monitored by a photosensor and
closes when the bundle has been removed.
The control program of the ZAC ensures that the total of all the banknotes which are
to be dispensed does not exceed the maximum of 40. It removes banknotes from the
individual cassettes according to the specified banknote distribution, starting with the
cassette with the highest denomination.
After dispensing, the banknotes are transported through the measurement station in
the SAT. All rejected banknotes (e.g. double extraction or undefined banknotes) are
transported to the reject cassette.
The measurement station checks the breadth of and the light transmitted by the
banknote and compares this with the reference values. Double extraction is detected
if the banknote is:
too long: longer than 110%

too short: shorter than 80%
or if not enough light is transmitted through it compared with the checked
value from the reference value check.
If the above selection criteria apply, the single reject deflector is activated when the
banknote reaches photosensor L1. If the banknotes are too close, a single reject is
no longer possible and a bundle reject is executed.
Banknotes which are correctly dispensed are collected as bundles for output to the
customer.
If the amount intended for the cassette is not reached during dispensing, the control
program tries to obtain the remainder by removing the notes from other cassettes.
If the remainder is not available in other cassettes, the dispensed cash is transported
to the reject cassette.
U60716-J-Z1-2-7600, September 95 3-113

CSC450
The control program monitors the fill level of the reject tray by counting the
banknotes. With an 80% (240 banknotes) reject tray fill level a warning status is
output. If the remainder capacity of the reject/retract cassette is exceeded by a job,
the job is rejected with a parameter error.
The maximum number of banknotes in the reject tray is 300.
The job acknowledgment of each cassette location transfers how many banknotes
are transported from each cassette to the collecting position.
Transport control
The banknote transport path is monitored from the dispensing of the notes up to
output. The cash transport is divided into dispensing and output activities.
Dispensing activity
Each dispensing module is assigned a dispensing (LAM) and a monitoring

photosensor.
The dispensing photosensor checks that banknotes are dispensed correctly.
The cassette and thus the cash-out module is disabled if no banknote can be
dispensed or if too many double extractions in sequence occur.
The monitoring photosensor checks the transport path of each module. If there are
other modules between the module from which dispensing is currently taking place
and the measurement station, their monitoring photosensors are also used.
3-114 September 95, U60716-J-Z1-2-7600

CSC450
Banknote transport
In the SAT the banknotes are first evaluated by the thickness measurement station.
Depending on the result, the banknotes are either transported via LS 1, LS 19, LS 23
and LS 18/22 to the collecting tray or via LS 1, LS 21 with the aid of the single reject
deflector to the reject tray. The whole bundle of banknotes in the collecting tray is
then monitored by LS 18/22, LS31, LS 30, LS 29 and LS 28 transported to below the
shutter photosensor LS 27.
If an error occurs, a bundle reject is performed to the reject tray.
If the banknotes are transported without error, the shutter opens and the bundle of
banknotes is transported to the removal position, with only L27 covered. If the
customer does not remove the bundle of banknotes or a shutter error is detected, a
retract is always performed as the cash was in the customer access tray.
When all photosensors are free again, the transport job is acknowledged as error-
free.
Banknote jam
If a banknote jam occurs, the transport motor is energized for a further 2 seconds.
Transportable banknotes are moved to the collection position. A banknote is then
dispensed from the lower cassette and transported to the collecting tray in order to
check the banknote path.
When the banknote reaches the collecting position, the transport path is free. After a
bundle reject the original dispensing process is repeated. This procedure is repeated
max. twice. An error message is then output. The operator must now check the
banknote transport path.
Banknote withdrawal to the reject/retract cassette
Two feed rollers, of which one is spring-mounted, are driven via a gearwheel on the
right side of the cassette. The rollers transport the individual banknotes or bundles of
banknotes with spring actuation to the cassette. The drive energy derives from the
SAT.
Switchover to reject/retract
The cassette compartment is selected via a step motor in the reject/retract cassette.
A photosensor G5 in the cassette indicates the position of the compartment selected.
U60716-J-Z1-2-7600, September 95 3-115

CSC450
Inserting the reject/retract cassette
During installation in the SAT, the insert area of the cassette is opened by lateral
tabs which are moved in connecting links in the SAT. The cassette lock is formed as
a sight.
The cassette is locked in its end position. A switch reports that the cassette has
reached this position.
The cassette has a repeat lock, i.e. when the lid has been opened, the cassette can
only be placed once in the SAT. If any further attempts are made, the cassette is
stopped during installation. A display window in the cassette provides information on
its close status.
red: cassette cannot be installed

green: cassette can be installed
Removing the cassette
The cassette is released via the software and can then be removed.
Emergency removal from the cassette
To remove banknotes from the reject tray, the switch can be moved to the removal
position with a lever when the cassette lid is open.
Emergency removal
If the cassette cannot be removed via the software, it can be released in an

emergency via a green button on the left side of the cassette.
Note: Logon after emergency removal can only be performed by a service

engineer.
3-116 September 95, U60716-J-Z1-2-7600

CSC450
Stacker for rearload AZM
Diagram showing vertical section and position of photosensors
U60716-J-Z1-2-7600, September 95 3-117

CSC450
3-118 September 95, U60716-J-Z1-2-7600

CSC450
Meaning of abbreviations
Transport to collecting position

LM Thickness measurement station (double extraction)
L1 Photosensor (switches single reject deflector)
H2 Single reject magnet
L19 Monitoring photosensor stacker wheel
L 23 Transport path monitoring
L18 Monitoring photosensor collecting position
Transport to output direction

G1 Photosensor swivel arm in collecting position
M3 Drive motor swivel arm
G3 Photosensor swivel arm in transport position
Transport to output position rearload AZM

L22,L31,L30,L29 and
L28 Monitoring photosensors transport path (L28 and L29 are in Z-module)
L27 Monitoring photosensor output position
Rearload AZM (LS is in the shutter)
Transport to the reject/retract cassette

G8 Photosensor reject/retract deflector in home position
M5 Motor drive reject/retract deflector
G9 Photosensor reject/retract deflector in reject/retract position
L23,L21 Monitoring photosensors transport path to reject/retract cassette
M6 Step motor for deflector reject/retract compartment
G5 Photosensor deflector in relevant position (retract/reject)
Other:
M1 Main motor
M2 Output transport motor
S1 Reject cassette switch available
U60716-J-Z1-2-7600, September 95 3-119

CSC450
The central cash-out controller ZAC_V1

The ZAC controller uses an "Intel 80188" as control processor with the firmware
control for the dispensing processes implemented on it. The 80188 receives its jobs
via Chase channel 4.
V.24 interface:
Data is exchanged with the higher-level system unit in asynchronous mode.
The following transmission parameters can be set.
Transmission rate 4800 or 9600 baud

Data format ASCII/transparent data
Parity none or odd
Character width 8 bit
Stop bits 2
The FW is stored in the "PROM-Kit/ZAC" (99620.00.5.17). The PROM is identical

with that of CSC 430 and TSC 530; it contains several special routines for TSC
operation. These are activated automatically when the ZAC jumper configuration is
detected.
The ZAC controller is mounted at the side next to the V-modules and has connectors
for the cassettes and the magnets/clutches/sensors of the two upper V-modules
(VMOD1 and VMOD2). The other 2 V-modules (VMOD3...4) (TSC530 3 other V-
modules) are addressed via an extension board ("V-module electronics 3-4"), which
is connected to the ZAC via a cable. The ZAC and V-module electronics contain the
driver modules for the mechanic interface to the V-modules so that they, in contrast
to previous models, do not have their own electronics.
The ZAC also accommodates the logic circuits of the former thickness sensor II, so
that load is taken off the stacker, which only contains the electronics components
motor controller and the photosensor boards.
The ZAC controls the functions of the dispensing modules and the SAT.
It performs data exchange with the PC, i.e. it converts the V.24 control sequences
from the operating system and the application into control signals for the
electromechanical assemblies. In the opposite direction, the signals and responses
are converted into V.24 control sequences and sent to the PC.
The sequencer consists of a firmware E-Prom.

The firmware controls data traffic, the processes in the cash-out system, the
photosensors and the thickness detection station. This station recognizes double-
extractions and transports them to the reject cassette over the reject deflector. The
thickness measurement electronics also generate the current for the transmit diodes
of all photosensors in the stacker.
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CSC450
Board ZAC V1 in the frame
1: Securing holes (4x)

2: Status LEDs (red, green), not used at present
3: Lithium battery
4: HEX displays
1 1
2
3
4
4
1 1
U60716-J-Z1-2-7600, September 95 3-121

CSC450
Connector and jumper assignment ZAC-V102700.00.0.00
3-122 September 95, U60716-J-Z1-2-7600

CSC450
The cash-out cassette

- Cash-out cassette
MOD. no.: 08248.0x.00 or 08211.0x.0.00

- Cassette rel. data memory: currency/denomination/number of banknotes/cass. ID
- Electronic pressure regulator (8-bit processor 80C31)
- Banknote capacity: max. 3000 new banknotes (350 mm net fill level)
- Banknote sizes: 60x100 to 98x194 mm
- Electronic lock in the cash-out module
- Produced according to DIN, UVV and UL guidelines (shock)
- Material: V2A sheet metal
The reject/retract cassette
- Reject/retract cassette
MOD. no.: 08262.11.0.00 or 08262.10.0.00

- Significant retry lock for insert process
- Intelligent cassette with cassette processor (80C31)
- Cassette-related data memory for cassette ID and fill level data
- Combined cassette with 2 separate compartments (retract/reject) and joint lid with
lock
- Banknote capacity retract compartment: approx. 200 banknotes
- Banknote sizes: 60x100 to 98x194 mm
- Produced according to DIN, UVV and UL guidelines (shock and vibration)
- Material: V2A sheet metal
U60716-J-Z1-2-7600, September 95 3-123

CSC450
Power-UP test (PUT) messages of the ZAC

During the PUT these codes are entered in the CMOS error stack.
During the self-test these codes are transferred to the CSC.
The upper 8 bits are output to 2 hex displays.
Internal test of the CPU
If an error (0000 to 2100) occurs during the CPU test, it is displayed statically on the
7 segment display.
Important: in such cases the ZAC must be replaced.
Message 0000 to message 2100
00 00 Error in XOR Reg,Reg or Z-Flag is not set

01 00 Checksum error in PUT-PROM
02 00 Error in SUB Reg,Reg
03 00 Error in SUB Reg,Immediate
04 00 Error in NOT Reg / SUB Reg,Reg
05 00 Error in NOT Reg / SUB Reg,Immediate
06 00 Error in CMP Reg,Reg
07 00 Error in CMP Reg,Immediate
08 00 Error in NOT Reg / CMP Reg,Reg
09 00 Error in NOT Reg / CMP Reg,Immediate
0A 00 Error in ADD Reg,Reg / ADC Reg,Reg
0B 00 Error in INC Reg / DEC Reg
0C 00 Error in AND Reg,Immediate / OR Reg,Immediate
0D 00 Error in Shift / Rotate
0E 00 Error in MUL / DIV
0F 00 Error in status register
ERROR IN BASIC MEMORY TEST
10 00 Error in data path test

11 00 Error in address line test: addr. area: 00000 .. 1FFFFH
12 00 Error with pattern 5555H
13 00 Error with pattern FFFFH
14 00 Error with pattern 0000H
15 00 Error with pattern F1F1H
16 00 Stack pointer test
17 00 PUSH Reg / POP Reg Test
3-124 September 95, U60716-J-Z1-2-7600

CSC450
ERROR IN NMI TEST
20 00 NMI cause flag is not erased

21 00 NMI release flag is not set
Internal test of the RAM
If an error occurs in the memory test, (2200 to 3800) it is displayed flashing on the 7
segment display.
Important: In such cases the ZAC must be replaced.
ERROR IN DMS RAM TEST
22 00 DMS RAM data path test

23 00 DMS RAM address path test
24 xx DMS RAM test sequence 12
ERROR IN LSV RAM TEST
28 00 LSV RAM data path test

29 00 LSV RAM address path test
2A xx LSV RAM test sequence 12
2B xx LSV RAM test sequence 22
2C xx LSV RAM test sequence 32
2D xx LSV RAM test sequence 42
2E xx LSV RAM checksum error
ERROR IN CMOS RAM TEST
30 00 Write disable is not released

31 00 Write disable is not set
32 00 Error in data fault test
33 00 Error in address fault test
34 00 free
35 00 Incorrect checksum
36 00 RAM error CMOS-1. 8kB
37 00 Incorrect checksum after test
38 00 RAM error last 24k (currently not used)
U60716-J-Z1-2-7600, September 95 3-125

CSC450
If an error occurs in any of the following tests, it is displayed flashing for approx. 10
sec. on the 7 segment display. The ZAC then branches automatically to the firmware
and the dispenser starts a reset run.
Important: If an error 4000 to B9xx occurs, the ZAC must be replaced.
ERROR IN INTERRUPT TEST
40 00 Division by Null - Int is not released

41 00 Single Step - Int is not released
42 00 NMI - Int is not released
43 00 Breakpoint - Int is not released
44 00 Int on overflow is not released
45 00 Array bounds exception - Int is not released
46 00 Unused opcode - Int is not released
47 00 Escape - Int is not released
48 00 Watch-Dog-NMI is not released
49 00 More than one interrupt occurred
OTHER INTERRUPT ERROR
4B 00 INCORRECT INTERRUPT RECEIVED, VECTOR NUMBER IS KNOWN

4C 00 INCORRECT INTERRUPT RECEIVED, VECTOR NUMBER IS NOT
KNOWN
4D 00 PARITY NMI OCCURRED
TIMER ERROR
50 00 Registers are not FFFFH

51 00 Registers are not 0000H
52 00 Interrupt test: T2,T1,T0 interrupts for Max Count A
53 00 Alternate test: T1-A,T0-A,T0-B,T1-B interrupts for Max Count A/B
54 00 Prescaler test: T1,T0 interrupts with T2 as prescaler
55 00 Priority test: Interrupt in interrupt
56 00 Register error
57 00 Timer interrupt error
58 00 Chip-Int error 2 byte
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CSC450
ERROR IN RAM TEST
60 xx Error in sequence 12
ERROR IN WRITE-PROTECTED RAM TEST
64 00 Write disable is not released

65 00 Write disable is not set
66 00 Error in data fault test
67 00 Error in address fault test 50000 .. 5ffff
67 01 Error in address fault test 60000 .. 6ffff
6A xx Error in sequence 32
6B xx Error in sequence 42
6C xx Error in sequence 12
6D xx Error in sequence 22
6E xx Error in sequence 32
6F xx Error in sequence 42
DMA error
70 00 DMA Reg not FFFFH

70 80 DMA Reg not 0000H
71 00 Test DMA0: INC/INC WORD ALIGNED, DMA1: INC/INC WORD ALIGNED
72 00 Test DMA0: INC/INC BYTE ALIGNED, DMA1: INC/INC WORD NOT
ALIGNED
73 00 Test DMA0: INC/INC BYTE ALIGNED, DMA1: INC/INC BYTE NOT
ALIGNED
74 00 Test DMA0: I-D/I-D BYTE ALIGNED, DMA1: - / - WORD NOT ALIGNED
75 00 Test DMA0: DEC/ - WORD NOT ALIGNED, DMA1: INC/I-D BYTE ALIGNED
76 00 Test DMA0: I-D/INC BYTE ALIGNED, DMA1: - /DEC WORD NOT ALIGNED
77 00 Test DMA0: INC/DEC BYTE ALIGNED, DMA1: DEC/INC WORD NOT
ALIGNED
78 00 Test DMA0: DEC/DEC WORD NOT ALIGNED, DMA1: DEC/DEC BYTE
ALIGNED
79 00 DMA is not ready
7A 00 Transfer counter is not zero
7B 00 Not all expected DMA-Ints arrived
7C 00 DMA register error
7D 00 DMA error in word-by-word transmission
7E 00 DMA error in byte-by-byte transmission
7F 00 DMA0 INTERRUPT ERROR
7F 80 DMA1 INTERRUPT ERROR
U60716-J-Z1-2-7600, September 95 3-127

CSC450
ERROR IN DUART
00 00 W/R registers are not 00H

01 00 W/R registers are not FFH
02 00 Error reset status reg. channel A
03 00 Error reset status reg. channel B
04 00 Error reset Int-Stat.reg (unmasked)
06 00 Overrun is not set/deleted
07 00 DUART does not activate Int
08 00 Error in operation test 1
09 00 Error in operation test 2
0A 00 Error in operation test 3
0B 00 Error in standby test
0C 00 Error in counter test
0D 00 Error in multidrop test
ERROR IN TEST OF THE I/O MODULE
B0 00 FF is not set
B1 00 FF is not deleted
B2 xx Device could not be identified
Status in low byte:

00H Device could not be identified
01H V24 error
0AH LSV cannot reset
B3 00 EG 180 is not deleted

Error in battery test
B4 00 Battery is not connected

B5 00 Battery is not charged (static)
B5 80 Battery is not charged (load test)
3-128 September 95, U60716-J-Z1-2-7600

CSC450
ERROR IN PHOTOSENSOR AMPLIFIER (LSV)
B6 xx Start PUT of LSV via mulitdrop interface
Status in low byte:

09H V24 error
B6 xx PUT of LSV reported an error
Status in low byte:

31H CPU error
32H EPROM checksum
33H Electronics defect
34H EEPROM defect
35H Photosensor error
36H EEPROM: invalid entries
37H Electronics: bad parameters
38H Photosensors: bad parameters
B7 xx RAM test EG80-86 (transfer RAM)
Status in low byte

00H RAM error EG80-86
09H V24 error
B8 xx Check V-module addressing
Status in low byte:

00H Incorrect module address entered
09H V24 error
B9 xx Status of LSV
Status in low byte:

09H V24 error
44H Evaluate electronics defect
46H Device could not be identified
47H Photosensor is switched off
48H Job not known
U60716-J-Z1-2-7600, September 95 3-129

CSC450
Important: In the case of errors BAxx to BFxx, check the photosensors.
BA xx Test photosensor (LS) via LSV job.
Status in low byte:

09H V24 error
11H LS 1 defect
18H LS 18 defect
19H LS 19 defect
21H LS 21 defect
22H LS 22 defect
23H LS 23 defect
25H LS 25 defect
26H LS 26 defect
27H LS 27 defect
28H LS 28 defect
29H LS 29 defect
30H LS 30 defect
31H LS 31 defect
32H LS 32 defect
33H LS 33 defect
35H LS 35 defect
A0H Empty sensor 1st V-module

A1H Dispensing sensor 1st V-module
A2H Path monitoring 1st V-module
A3H Banknote height 1st V-module
B0H Empty sensor 2nd V-module

B1H Dispensing sensor 2nd V-module
B2H Path monitoring 2nd V-module
B3H Banknote height 2nd V-module
C0H Empty sensor 3rd V-module

C1H Dispensing sensor 3rd V-module
C2H Path monitoring 3rd V-module
C3H Banknote height 3rd V-module
D0H Empty sensor 4th V-module

D1H Dispensing sensor 4th V-module
D2H Path monitoring 4th V-module
D3H Banknote height 4th V-module
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E0H Empty sensor 5th V-module------------------------

E1H Dispensing sensor 5th V-module Not
E2H Path monitoring 5th V-module
E3H Banknote height 5th V-module
F0H Empty sensor 6th V-module used
F1H Dispensing sensor 6th V-module
F2H Path monitoring 6th V-module
F3H Banknote height 6th V-module in
F4H Empty sensor 7th V-module
F6H Path monitoring 7th V-module 4xx
F7H Banknote height 7th V-module
F8H Empty sensor 8th V-module

FAH Path monitoring 8th V-module
FBH Banknote height 8th V-module------------------------
BB xx Test, LSs on EG_84 free
Status in low byte:

02H L18 is not freed
90H L25 and L26 is not freed (EG200)
BC xx Test, LSs on EG_82 free
Status in low byte:

01H WU0 is not freed
BD 0x Test, LSs on V-module 1 free
Status in low byte

01H LS1 is not free
02H Dispensing sensor is not free
03H LS1 and dispensing sensors are not free
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BD 1x Test, LSs at V-module 2 free
Status in low byte

11H LS1 is not free
Status in low byte

21H LS1 is not free
Status in low byte

31H LS1 is not free
Status in low byte

41H LS1 is not free
BE xx Test, LSs on EG_86 free
Status in low byte:

BF 00 Return LSV device status
Status in low byte

01H V24 error
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ERROR IN THE THICKNESS MEASUREMENT STATION (DMS)
Important: In the case of all DMS errors: Set DMS_job bit "...........", the ZAC must
be replaced.
C0 xx Read status of DMS after power-up
Status in low byte:

09H V24 error
1EH See "Status of the measurement station"
C0 xx Start power-up test of DMS, read module status
Status in low byte:

09H V24 error
C1 xx Set DMS job bit "Do not switch deflector"
Status in low byte:

00H Bit is not set
09H V24 error
C2 xx Erase DMS job bit "Do not switch deflector"
Status in low byte:

00H Bit is not deleted
09H V24 error
C3 xx Set DMS job bit "Double banknote extraction"
Status in low byte:

00H Bit is not set
09H V24 error
C4 xx Erase DMS job bit "Double banknote extraction"
Status in low byte:

09H V24 error
C5 xx Set DMS job bit "LS - Banknote in measurement station"
Status in low byte:

00H Bit is not set
09H V24 error
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C6 xx Erase DMS job bit "LS - Banknote in measurement station"
Status in low byte:

09H V24 error
C7 xx Set DMS job bit "Oblique extraction"
Status in low byte:

00H Bit is not set
09H V24 error
C8 xx Erase DMS job bit "Oblique extraction"
Status in low byte:

09H V24 error
C9 xx Photosensor test (switch LSs off and on, read module status)
Status in low byte:

09H V24 error
CA xx Test of EG 184
04H Width error

08H Thickness error
10H Banknote under DMS
20H Oblique extraction
CB xx LSV job "Transfer device status"

01H V24 error
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Status message of DMS
xx 11H Photosensor slightly soiled

xx 12H Photosensor extremely soiled
xx 13H Photosensor defect (function error)
xx 14H Reference value table full (255 entries)
xx 15H Banknote not yet reset
xx 16H Banknote not known
xx 17H not assigned
xx 18H Incorrect job (not known)
xx 19H Only </= 10 more entries possible
xx 1AH EEPROM defect
xx 1BH Motor not running
xx 1CH Motor running at wrong speed
xx 1DH HW error processor
xx 1EH HW error (EPROM)
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ERROR IN CASSETTES
D0 xx LSV job "Transfer device status"

01H V14 error
Dx xx PUT of cassettes
x xx See error IDs for KASS_ERR2
Ex xx Sensor test
Bit 8-11 cassette address
Ex xx
1 H Cassette 1
2 H Cassette 2
3 H Cassette 3
4 H Cassette 4
5 H Cassette 5
6 H Cassette 6
7 H Cassette 7
8 H Cassette 8
9 H Cassette R
09 H V24 error
14 H Cassette number cannot be read
15 H Random key comparison negative
16 H Pressure could not be set up
07 H Pressure is currently being set up
18 H Selected area is not available
19 H No free block available
1A H Job sequence not permitted
1B H Selected area already exists
1C H Character cannot be written, (not ASCII)
1D H Write attempt in write-protected area
1E H Error in EEPROM processing
1F H Required area must not be released
20 H Syntax error
21 H In password change "old password" incorrect
22 H Processor error
23 H Error in RAM access
24 H Checksum error EPROM
25 H Checksum error EEPROM
26 H Clutch sensor is not set
27 H Dispensing sensor is not set
28 H Clutch is not deleted
29 H Dispensing sensor is not deleted
Error offset (xx Ex) for errors from LSV

Status in low byte
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xx E1H ... xx E9H : V24 error
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CSC450
ERROR in cash-out module
F0 xx Test of stacker
01H Transport rate too slow, direction of motor rotation left
02H Transport rate too fast, direction of motor rotation left
81H Transport rate too slow, direction of motor rotation right
82H Transport rate too fast, direction of motor rotation right
08H Swivel arm does not reach lower pos., motor direction forwards
88H Swivel arm does not reach upper pos., motor direction forwards
F1 00 Single reject
F2 xx Bundle reject rocker
00H Upper and lower position reported simultaneously
08H Direction of motor rot. right, upper position not reached
28H Direction of motor rot. left, upper position not reached
88H Direction of motor rot. right, lower position not reached
A8H Direction of motor rot. left, lower position not reached
F3 00 Pressure spring
F4 xx Shutter test
01H Shutter does not close
02H Shutter does not open
F5 xx Swivel arm test

00H 'Swivel arm top pos.' and 'Swivel arm bottom pos.' are reported
simultaneously
04H Swivel arm does not reach lower pos., motor direction backwards
08H Swivel arm does not reach lower pos., motor direction forwards
84H Swivel arm does not reach upper pos., motor direction backwards
88H Swivel arm does not reach upper pos., motor direction forwards
F6 xx Test of main motor speed

1CH Incorrect motor speed
50H Motor off is not recognized
F7 xx Check device ID
Status in low byte
01H V24 error

FF 00 Condition of hex display after power-up
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Abbreviations
SAT: Stacker
SAT-R: Stacker, Rearload
AZM: Cash-out module
CSC: Customer Service Center
V-module: Cash-out module
TSC: Teller Service Center
DMS: Thickness measurement station
LSV: Photosensor amplifier
PUT: Power UP test
LS: Photosensor
ZAC: Central cash-out controller
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CSC450
Initial operation
For the initial operation of the cash-out module, the following tasks must be
carried out in the sequence specified:
Assemble the module

Switch on the AZM (S2 output on the V.24 cash-out module interface)
Perform photosensor Initialization
Initialize power-up error stack test
Implement self-test and, in the event of errors, evaluate the error stack
Display and check warning status photosensor quality
Initialize error statistics
Fill the cassettes with real money
Log on and insert cassettes
Update the fill data
Perform reference value check for the various types of banknotes
Perform the real cash test
Evaluate status messages
If errors occur during initial operation, the PUT error stack must be reinitialized
and error statistics performed.
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Setting instructions for the CSC cash-out cassette

A different cassette version is required for different banknotes of different sizes.
Each cassette version can be set within the specified dimensions L and B.
The version is a result of the different sized pressure plates used on the sliding bar.
The dependence of banknote size and cassette version is shown in the following
diagram.
German banknote sizes (as per autumn 1990)
10 DM ver. 00 130 x 65 mm
20 DM ver. 01 138 x 68 mm
50 DM ver. 01 146 x 71 mm
100 DM ver. 03 154 x 74 mm
200 DM ver. 03 162 x 77 mm
500 DM ver. 03 170 x 80 mm
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CSC450
Procedure with the cassette setting

First attach a banknote value label to the cassette (lock side) above the module
label.
The labels are on the inside of the cassette lid.
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Setting banknote width B
Unscrew x screws A (left and right) in the side panel and set the dimensions on
the scales (banknote length corresponds to the scale length)
Tighten the screws again.
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CSC450
The banknote width must be set so that there is 1 to 1.5 mm space between the
upper surface of the banknote and the upper edge of the dispensing bar. This space
is already accounted for in the scale of the cassette insert.
1 = Cassette dispensing bar

2 = Cassette insert
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Then adjust the pressure plate of the pressure carriage (in its installed condition) to
the new height. To do this, undo the screws on the pressure plate.
1 = Pressure plate screws
The pressure plate height setting can be adjusted via longitudinal holes and two
screw locations on the carriage.
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The setting between the upper edge of the pressure plate and the upper edge of the
cassette insert also acts as a control measurement (use ruler).
This guarantees:
that there is sufficient space between the pressure plate and cassette lid.
that the message "Cassette is physically empty" is possible, because this

adjustment brings the prism in the pressure plate into optimum alignment with
the photosensor "Cassette empty" in the dispenser module.
1 = Pressure plate
2 = Cassette insert
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Setting banknote length L
Remove the carriage (see fig.)

Reset the guides (banknote length L= scale length right and left)
Reinsert carriage
1 = Release catch
2 = Push inwards
When the carriage has been released from the guide rails, remove it and place it
next to the cassette.
Caution: The bearings of the pressure carriage are maintenance-free and must
not be oiled
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CSC450
Now undo the 4 screws for the guide rails (left and right) set the rails to the new
banknote dimension L.
A tolerance of +2.5 mm on each side is included in the scale, so that the required
play for the banknote length of +5 mm is automatically set.
Caution: Always make sure that the guide rails are adjusted parallel to the
direction of carriage movement.
1 = Unscrew four screws (left and right).
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Reinstall the pressure carriage in reverse sequence
Note:
Side play 0.5 - 1.5 mm

Parallel installation
Central installation
Smooth running (press green knob and move the carriage through the cassette
once)
Recheck the height
1 = Install the pressure carriage parallel to the front banknote position

2 = Guide rails
3 = 0.5 to 1.5 mm side play for the pressure carriage in the guide rails
4 = Front banknote position
Note: If the pressure carriage cannot be placed parallel on the guide rails, the
cause can normally be traced to the transport gears in the side locking
mechanism.
The transport gears (left and right) have tabs. These tabs must both point
in the same direction. If they do not, the pressure carriage may be
displaced by half a tooth (uneven number of teeth).
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CSC450
Central installation of the pressure carriage

There are two aids to enable central installation of the carriage: the pressure plate of
the carriage has a notch and the cassette insert base has a marking towards the
front.
Replacing the sequencer on the cassette electronics

The following steps must be carried out so that the sequencer can be replaced:
Open the cassette cover.

Open the cassette folding lid.
Remove the insert screws.
First lift the insert by the handle-side and remove it carefully from the cassette,
as you will need to disconnect the ribbon cable for the carriage/cassette
electronics.
Replace the sequencer.
Install the insert in the reverse order.
During the installation, ensure that the tabs for the cassette insert home in the
slots in the cassette base.
If this is not the case, the following error symptoms may occur:
The cassette cover is difficult to close.

Dispensing problems because the notes are positioned too high.
The cassette jams when inserted in the V-module.
When the cassette is released, the release magnet is continually output because
the sensor "Cassette available" cannot be activated by the cassette.
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Opening the cassette folding lid
1 = Push the release lever to the back and open the folding lid at the side guide
rollers.
2 = Securing screws for the cassette insert.
3 = Insert the 4 tabs (2 on each side) in the slots in the cassette base.
U60716-J-Z1-2-7600, September 95 3-151

CSC450
Photosensor initialization
Repair
The photosensors must be initialized every time different photosensors are

installed in the cash-out module (e.g. after a V-module replacement, a new
stacker is installed), or the ZAC (photosensor amplifier) is replaced. This sets new
reference values (not to be mistaken for the reference value check for banknote
types).
There are two different jobs for changing the photosensor reference table
(PDIAG):
- Delete reference table

This job deletes the reference table in the photosensor amplifier. A new table is
generated during the next power-on routine.
Caution: To do this, remove the cassettes and check whether all

photosensors are free. This must be checked first (remove
cassettes).
- Update reference table
This job sets the reference table in the photosensor amplifier to the current
conditions.
Caution: To do this, remove the cassettes and check whether all

photosensors are free. This must be checked first (remove
cassettes).
Note: When all cassettes are removed an automatic readjustment of all

photosensors is made.
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Filling the cassettes with real money

When filling the cassettes, observe the instructions on the inside of the cassette
cover.
The cassette insert must be adjusted to the respective banknote size (see the
chapter "Cassettes").
Installing the cassette via the software

It is only possible to install the cassettes per software job, otherwise the cassettes
will be blocked. Only cassettes which have been defined can be used in the cash-
out module. The software transfers a cassette number and a cassette password
for each cassette location.
There are two different jobs available for installing the cassette:
Time-related
This cassette logon procedure enables the cassettes to be installed in the specific
locations during the specified monitoring time. The monitoring time can be set to
between 1 and 9999 seconds.
The job is acknowledged:
if all required cassettes are inserted,

if the defined wait period has elapsed
if cassettes which have been rejected remain in the cassette location, and all
remaining cassettes are inserted.
Non time-related
There is one command each for starting and terminating cassette logon. The
current condition can be checked against the cassette status.
When the cassettes have been inserted, further administration takes place the
CMOS area of the controller.
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Cassette passwords
The controller control program requires a password list for the cassette insert. The
elements of the list define the authorized pairing (cassette number/ password). A
password file is created during the installation of the CSC system with the default
password entry = 0.
There are two passwords in each cassette. On delivery these are set by default to
0000000.
Open password
This password (password 2) is used during the insertion phase for password
changing. It can be changed via the software if the old value is known.
Change password
If the opening password is no longer known, it can be reset with the aid of the
change password (password 1) via the software. As the cassette cannot be
inserted in this case, it is sufficient if the cassette has electrical contact.
The change password can also be changed by software when the cassette is
inserted.
The password list in the controller must be updated. If the opening password is
changed, so that the cassette will be accepted when it is inserted again.
When the cassette is delivered, the serial number of the cassette is entered as
the default cassette number. If this number is not changed, then the cassette
number/password assignment is obvious. The default entry must be deleted. If
unknown cassettes are not to be authorized.
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The following procedure starts as soon as the cassette contact is made (red LED
lights up):
1. Parameter request from the cassette
The controller program requests the cassette type, number and a random
code. A check is made via the cassette type whether the cassette can be
inserted in the dispenser.
2. Password check in the controller
The number is used to search the password table for the respective entry
(cassette number / password). If the searched entry is not available, a check
is made to see whether the default entry (default number 0000000) is
available. If not, further processing for this cassette is stopped. The cassette
cannot be inserted. The located code with the found password is encrypted
via an Assembler routine which maps the DES algorithm. As a result an 8-
byte encrypted password is made available. This is transmitted to the
cassette.
3. Password check in the cassette
Parallel to controller handling, the random number is also encrypted in the

cassette with the cassette-specific password. The result is compared with that
of the controller. The result is reported to the controller program as a status.
Comparison not ok:
A disabling lever in the cash-out module stops the cassette from being
inserted. The cassette must be pulled out so that the electrical contact is
interrupted. Only after this has been done is it possible for a further attempt to
be made to insert the cassette.
Comparison ok
The cassette processor releases the internal opening mechanism.
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CSC450
Updating the fill data

The fill data for a cassette can be updated with a software job. The following data is
transferred for each cassette
Currency identification --> CASnCURR

Banknote value and --> CASnVALU
Number of banknotes during filling --> CASnNRST
The two reject counters REJACTNR and REJUNDEF can be erased for the reject
cassette.
The data is updated in the CMOS area of the controller and only transferred to the
CMOS area of the cassettes when cassettes are changed.
The results of "Number of banknotes during filling" (CASnNRST) are

automatically copied by the controller to "Current number of banknotes"
(CASnACTN).
The measurement point is scanned to ascertain whether the currency and values
are known. If not, the status "Reference value check necessary" (CDWSCASn =
07) is activated in the warning status for the respective cassette location.
The pressure value corresponding to the number of banknotes is transferred to

the cassette.
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Reference value check (thickness measurement station)

Reference values for each type of banknote are stored in the EEPROM. The
current measurement values are compared with these in order to check banknote
width and thickness. When a new banknote type is inserted in the cash-out
module or if certain modules are replaced, a new reference value check must be
carried out. The reference value check can be performed for a maximum of 248
different unknown types of banknote. It is started via a software job. The following
parameters are required:
1. The number of banknotes to be dispensed (8 - 40 in steps of 4)
The required number of banknotes depends on the quality of the banknotes

used. If only new banknotes are used, 8-12 banknotes will suffice in almost all
cases. However, if banknotes are mixed, 20 will normally be required.
2. The cassette location from which the banknotes are to be dispensed
Currency IDs and banknote values are read from the cassette specified and
transmitted to the measurment station. The specified number banknotes is
then dispensed from the cassette in order to build the reference value. When
the job is concluded, all dispensed banknotes are located in the collecting
tray.
After initialization, the banknotes must be counted to check whether the

specified number of banknotes actually matches the number of banknotes
dispensed.
To do this, take the cash from the collecting tray with the safe open and the cash-
out module pulled out.
U60716-J-Z1-2-7600, September 95 3-157

CSC450
Repairs and maintenance

Repairs
The following repairs are permitted in the field:
- Module replacement; stacker R (SATR)

If necessary replacement of thickness measurement station (measurement fork)
If necessary replacement of motor control electronics
- Module replacement; V-module

If necessary replacement of dispensing rollers
- If necessary replacement of dispensing clutch
- Module replacement; cash-out cassette

If necessary replacement of pressure carriage
- Module replacement; power supply

- Module replacement; ZAC
- Replacement of defective ribbon cables, e.g. BUS cable
- PROM replacement (sequencers)
- Revision level changes (according to work involved), otherwise replacement
The specified repair times per year must be met through defined module
replacement.
More extensive and time-taking repairs, such as:
Various photosensors/microswitches/magnets/motors
Various gears/transport rollers/drive belts
Defective cable harnesses, etc.
must be carried out in the repair shop.
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Maintenance of the AZM
Maintenance intervals
Preventive maintenance must be carried out on the AZM every 12 month or, at
the latest, after 50000 transactions. A maximum of 60 minutes are available for
maintenance.
Performing maintenance
Preventive maintenance consists of the following items:
Locate defective or problem-related modules taking into account the PUT error
stack (DEVICE STATUS) WARNING STATUS and ERROR STATISTICS.
Release the cassettes and remove them from the AZM.
Switch off the AZM.
Remove the stacker and V-modules.
Check that the AZM has the correct revision levels, see corresponding service
information.
Check the dispensing rollers for wear and tear and clean or replace where
necessary.
Clean all photosensors/prisms and diverse transport rollers in the V-modules

and stacker with compressed air.
If the photosensors are only cleaned, photosensor initialization is not necessary

as the amplifiers adjust automatically during the next cassette handling.
Check the quality of the photosensors during termination/function test (after

device assembly) in the WARNING STATUS.
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CSC450
- In the case of replacement of a V-module,

of the stacker,
of photosensors
or the ZAC:
Always perform a photosensor initialization procedure!

See chapter " Photosensor initialization".
Photosensor initialization is also always necessary if V-module locations are

exchanged during maintenance.
- In the case of replacement of the stacker,

of the thickness measurement station (measurement fork)
or if new types of banknote are introduced for the AZM:
Always perform a reference value check for all the different banknote
denominations.
See chapter "Reference value check".
- When the device has been assembled, a function test is carried out for the
complete device.
- Then initialize the PUT error stack (DEVICE STATUS) and ERROR
STATISTICS.
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Maintenance
The information required for troubleshooting and maintenance of the individual
assemblies and components can be obtained from the individual component
description sections in this manual.
Caution: Always disconnect components and assemblies from the mains supply
before starting work on them. It is not sufficient simply to switch off the
mains switch on the power distributor. In addition, the rubber connector
must be disconnected from the power distributor.
Additional equipment such as heating or UPS (Uninterruptible Power

Supply) have separate power lines, which are usually supplied with
voltage via the base connection panel.
Test options
All components in the system control unit (PC) can be tested with the SDIAG test
program.
The components integrated in the CSC system can be tested with PDIAG.
It is also possible to run a test at user level with SOT (SOP online test).
The current test program versions are announced in Service Informations.
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Preventive maintenance
Maintenance must be carried out annually or after 50 000 transactions.
Heating
- This function must be tested using the internal test.
Fans
- Clean the air intakes and fans with a brush and cloth and check that they function.
ID card unit
- Clean the shutter with a brush and alcohol.

- Clean the card drive belt with alcohol or isopropanol (not Lixton).
- Clean the head with a cleaning card.
MM /CIM 86
- Clean the read head with a brush or cloth.

- Test the read head function function with test cards.
Dispenser
- Locate defective or problem-related modules taking account of device status,

warning status and error statistics.
- Clean the stacker and V-modules with a brush.
- Check that the belt is positioned correctly on the guide rollers.
- Clean all photosensors and prisms on the stacker and V-modules with
compressed air.
- Clean the magnet clutch on the V-module.
- Check the clutch gap (0.07 bis 0.18 mm).
- Perform photosensor intialization. Check the reference values for all types of
banknote in use.
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Banknote cassettes
- Check the settings of the cassette insert and the position of the slide bar
(sideways play).
- Check the cassettes in the area of the folding lid and cover opening for damage.
Operating panel door
- Check grooves for any foreign bodies and remove them. Clean with a brush and
cloth.
- Check the function of the security switch door and operating panel contact bar.
Display
- Clean shield and monitor screen.
Keyboard
- Check PIN keypad and softkeys functions.
ND71 (receipt/journal), ND94 (form printer)
- Remove any paper residue, paper dust and foreign bodies from the printer.
Backup battery on the DC distributor
This battery must be replaced every 5 years for security reasons.
The battery may only be replaced if the device is switched on and the power supply
is intact (see chapter DC voltage supply <Backup battery>).
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List of materials
Only the following cleaning agents may be used in maintenance work:
- Isopropyl alcohol 32246.00.9.52

- Dust brush, small 77059.00.6.40
- Dust brush, large 77060.00.6.40
- Universal cleaning cloths 30069.00.1.40
- Kleenex cleaning cloths 65439.00.8.40
- Compressed air (spray can)
Pressair "CFC-free" 72034.00.1.08
- 1.5 m tube for compressed air can 72036.00.5.08
- ID card unit, test card 85684.00.2.28
- ID card unit,
cleaning card with magnetic stripe 43102.00.1.08
- ID card unit,
cleaning card without magnetic stripe 43104.00.5.08
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For notes
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CSC450 Contents
Contents
Mains voltage supply ....................................................................................... 3-1

Structure of power distributor 03209.00 ............................................................. 3-1
DC voltage supply ............................................................................................ 3-2

Power supply...................................................................................................... 3-2
Voltage distribution............................................................................................. 3-3
Technical data.................................................................................................... 3-5
Voltage distributor CSC 450............................................................................ 3-7

Ready status display .......................................................................................... 3-8
Power failure ...................................................................................................... 3-8
Battery backup ................................................................................................... 3-9
Uninterruptible Power Supply (UPS) 03229.00 .............................................. 3-10

Connection ......................................................................................................... 3-13
Maintenance....................................................................................................... 3-13
Technical data.................................................................................................... 3-14
Uninterruptible power supply victron lite 800 ............................................... 3-15

Operational conditions ....................................................................................... 3-17
Malfunctions and how to remedy them .............................................................. 3-17
Service chapter UPS 03237.00 ........................................................................ 3-18

Normal operation .......................................................................................... 3-18
Power failure .................................................................................................. 3-18
Connection..................................................................................................... 3-19
Maintenance .................................................................................................. 3-20
Technical data ............................................................................................... 3-21
Uninterruptible power supply Smart UPS 1250 ............................................. 3-22

Operating panel on the front of the device ......................................................... 3-23
........................................................................................................................... 3-23
LEDs .................................................................................................................. 3-24
Acoustic signals ................................................................................................. 3-26
Switches............................................................................................................. 3-26
Safety information .............................................................................................. 3-29
V.24 interfaces ................................................................................................... 3-29
Technical data.................................................................................................... 3-30
U60716-J-Z1-2-7600, September 95 3-I

Contents CSC450
Special electronics SE 33384.01.0.12 ............................................................. 3-31

Mode of operation............................................................................................... 3-32
Power-on behavior ............................................................................................. 3-33
Power supply control .......................................................................................... 3-33
Emergency mode ............................................................................................... 3-33
Maintenance work .............................................................................................. 3-34
Special electronics SE 33384.01.0.12 ............................................................. 3-35

Functions ............................................................................................................ 3-35
Operation............................................................................................................ 3-36
Switch-on behaviour....................................................................................... 3-36
Control of the power supply unit ..................................................................... 3-36
SOP pushbutton ............................................................................................. 3-37
Emergency mode ........................................................................................... 3-37
Maintenance ....................................................................................................... 3-37
Replacing the SE............................................................................................ 3-37
Firmware release............................................................................................ 3-37
Special electronics schematic diagram............................................................... 3-39
System environment schematic diagram............................................................ 3-40
Connector A; remote power-on, 9-pin D-sub female ...................................... 3-41
Connector B; customer connection, 25-pin D-sub female .............................. 3-42
Connector C; 26-pin Berg............................................................................... 3-43
Connector E; AC distributor connection ......................................................... 3-44
Connector F; power supply unit connection, 8-pin AMP female..................... 3-44
Connector G; Audio 1 connection, 1-pin Cinch .............................................. 3-45
Connector H; V24 to PC connection, 9-pin D-SUB connector........................ 3-45
Connector K; not assigned, 10-pin DU Pont male.......................................... 3-45
Customer connector panel ................................................................................. 3-46
Circuit diagram ................................................................................................... 3-47
Air conditioning ................................................................................................ 3-48

Ventilation........................................................................................................... 3-48
Heating ............................................................................................................... 3-48
Maintenance ....................................................................................................... 3-49
The operating panel door BST ........................................................................ 3-50

Technical data .................................................................................................... 3-50
Control behavior ................................................................................................. 3-57
Initial switch-on............................................................................................... 3-57
Reactivation.................................................................................................... 3-58
Emergency mode ........................................................................................... 3-58
Hall sensor and limit switch functions............................................................. 3-58
3-II September 95, U60716-J-Z1-2-7600

CSC450 Contents
Circuit diagram................................................................................................. 3-59

BST process chart 1........................................................................................... 3-60
Synchronization.................................................................................................. 3-67
Blocking.............................................................................................................. 3-67
Safety mechanism.............................................................................................. 3-67
Self-test .............................................................................................................. 3-67
Maintenance in the case of faults....................................................................... 3-67
PC and secondary boards ............................................................................... 3-68

Jumper settings for the CPU mainboard with ERGO VGA III............................. 3-68
CSC-specific settings..................................................................................... 3-69
Processor type (JP1, JP2, JP3) ..................................................................... 3-69
Processor speed (JP5, JP6) .......................................................................... 3-69
Battery (JP8) .................................................................................................. 3-69
Monitor (JP10) ............................................................................................... 3-70
Mouse (JP11)................................................................................................. 3-70
Cache configuration (JP12-JP17) .................................................................. 3-70
Onboard VGA (JP25)..................................................................................... 3-70
Jumper settings Chase AT8+/AT16+ V.24 Multiport .......................................... 3-71
Jumper settings SAS-DUE (DU 78) ................................................................... 3-72
DMA channels (R: Receive, T: Transmit)....................................................... 3-74
NMI enable during faulty access of SAS-IC ................................................... 3-74
Jumper settings EICON X.25 ............................................................................. 3-75
Madge Token Ring jumper settings.................................................................... 3-76
I/O address and ROM address (SW2.1, SW2.2) ........................................... 3-77
ROM (SW2.3) ................................................................................................ 3-77
Bus Master DMA (SW2.4).............................................................................. 3-78
8 Bit mode (SW2.5) ....................................................................................... 3-78
AT bus compatibility (SW2.6) ........................................................................ 3-78
Clock source (SW2.7).................................................................................... 3-78
Network speed (SW2.8)................................................................................. 3-78
DMA (SW3).................................................................................................... 3-79
Cabling media (SW4)..................................................................................... 3-79
NCI banking card (B-Loop) jumper settings ....................................................... 3-80
BAMAI card ........................................................................................................ 3-81
DMA channels................................................................................................ 3-81
Interrupts used ............................................................................................... 3-82
U60716-J-Z1-2-7600, September 95 3-III

Contents CSC450
I/O addresses ..................................................................................................... 3-83

I/O addresses used ........................................................................................ 3-83
CMOS setup for PCD-4Hsx/25 MHz................................................................... 3-84
CMOS setup: System configuration (Page 01)............................................... 3-84
CMOS setup: Additional system options (Page 02) ....................................... 3-85
CMOS setup: Additional system options (Page 2) ......................................... 3-86
Location assignment for PCD-4Hsx/25 .......................................................... 3-87
Setting the parallel and serial interfaces........................................................ 3-88

MS-DOS ............................................................................................................. 3-88
SETUP................................................................................................................ 3-88
CPU board.......................................................................................................... 3-88
SIMM .................................................................................................................. 3-89
V.24 encryption/decryption module (VEM) ..................................................... 3-90
The monitor....................................................................................................... 3-91

Electrical data for the monitor............................................................................. 3-91
Power supply.................................................................................................. 3-91
Connector....................................................................................................... 3-91
Signal timing................................................................................................... 3-91
Luminance .......................................................................................................... 3-92
Factory setting................................................................................................ 3-92
Luminance control area.................................................................................. 3-92
Luminance continuity...................................................................................... 3-92
Color coordination .............................................................................................. 3-92
Continuity of color coordinates ....................................................................... 3-92
Monitor features.................................................................................................. 3-93
Mechanical data ................................................................................................. 3-93
Regulations, recommendations .......................................................................... 3-94
PIN keypad und function keys......................................................................... 3-95

Connector assignments...................................................................................... 3-96
ID card unit ID14 ............................................................................................... 3-98

MM / CIM 86 installation ..................................................................................... 3-98
Technical data .................................................................................................... 3-99
Maintenance ....................................................................................................... 3-101
ID card unit ID15 ............................................................................................... 3-102

Shutter ................................................................................................................ 3-102
Reject tray .......................................................................................................... 3-103
Description of the LEDs on the electronics for the ID15................................. 3-103
Coding switch setting on the ID15 device electronics..................................... 3-103
Meaning of the DIL switches .............................................................................. 3-104
Meaning of the internal LEDs ............................................................................. 3-105
3-IV September 95, U60716-J-Z1-2-7600

CSC450 Contents
MM / CIM 86....................................................................................................... 3-107

General description ............................................................................................ 3-107
Test options ....................................................................................................... 3-107
Receipt/journal printer ND71........................................................................... 3-108
ND94 .................................................................................................................. 3-109
The cash-out module (AZM) ............................................................................ 3-110

AZM components ............................................................................................... 3-110
The dispensing module.................................................................................. 3-110
AZM mechanics components............................................................................. 3-111
Cash-out procedure ......................................................................................... 3-112

Description ......................................................................................................... 3-112
Transport control............................................................................................ 3-113
Dispensing activity ......................................................................................... 3-113
Banknote transport......................................................................................... 3-114
Banknote jam ................................................................................................. 3-114
Banknote withdrawal to the reject/retract cassette......................................... 3-114
Switchover to reject/retract............................................................................. 3-114
Inserting the reject/retract cassette ................................................................ 3-115
Removing the cassette .................................................................................. 3-115
Emergency removal from the cassette .......................................................... 3-115
Stacker for rearload AZM ................................................................................... 3-116
Diagram showing vertical section and position of photosensors.................... 3-116
Meaning of abbreviations ................................................................................... 3-117
The central cash-out controller ZAC_V1 ............................................................ 3-118
Board ZAC V1 in the frame............................................................................ 3-119
Connector and jumper assignment ZAC-V102700.00.0.00................................ 3-120
........................................................................................................................... 3-120
The cash-out cassette........................................................................................ 3-121
The reject/retract cassette.................................................................................. 3-121
Power-UP test (PUT) messages of the ZAC ...................................................... 3-122
Abbreviations ..................................................................................................... 3-136
Initial operation................................................................................................... 3-137
Setting instructions for the CSC cash-out cassette ............................................ 3-138
Procedure with the cassette setting ................................................................... 3-139
Setting banknote width B ................................................................................... 3-140
Setting banknote length L .................................................................................. 3-144
Reinstall the pressure carriage in reverse sequence ......................................... 3-146
Central installation of the pressure carriage....................................................... 3-147
Replacing the sequencer on the cassette electronics ........................................ 3-147
Opening the cassette folding lid ......................................................................... 3-148
Repair ............................................................................................................ 3-149
Filling the cassettes with real money.................................................................. 3-150
U60716-J-Z1-2-7600, September 95 3-V

Contents CSC450
Installing the cassette via the software ............................................................... 3-150

Time-related ................................................................................................... 3-150
Non time-related............................................................................................. 3-150
Cassette passwords ........................................................................................... 3-151
Open password .............................................................................................. 3-151
Change password .......................................................................................... 3-151
Updating the fill data........................................................................................... 3-153
Reference value check (thickness measurement station) .................................. 3-154
Repairs and maintenance ................................................................................ 3-155

Repairs ............................................................................................................... 3-155
Maintenance of the AZM .................................................................................... 3-156
Maintenance intervals .................................................................................... 3-156
Performing maintenance .................................................................................... 3-156
Maintenance ....................................................................................................... 3-158
Test options ........................................................................................................ 3-158
Preventive maintenance ..................................................................................... 3-159
List of materials .................................................................................................. 3-161
3-VI September 95, U60716-J-Z1-2-7600

Telefax
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manual. Any feedback we receive helps us to optimize our User Documentation Departement
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01750032369 A CSC 450 Service Manual

Published by
Wincor Nixdorf GmbH & Co. KG
D-33094 Paderborn
Printed in Germany
Order No.: 01750032369 A

Service Manual CSC450

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CSC450 Service manual 01750032369 A

Wincor Nixdorf GmbH & Co. KG 2000.

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CSC450 Service Manual 01750032369 A

Task and application...........................................................................................1-1

Removing and installing the components

U60716-J-Z1-2-7600, Juli 95 I-I

Removing and replacing the logo plate ................................................................ 2-37

DC voltage supply ............................................................................................ 3-2

Voltage distributor CSC 450 ............................................................................ 3-7

Uninterruptible Power Supply (UPS) 03229.00............................................... 3-10

Uninterruptible power supply victron lite 800................................................ 3-15

I-II Juli 95, U60716-J-Z1-2-7600

Service chapter UPS 03237.00 ........................................................................ 3-18

Uninterruptible power supply Smart UPS 1250 ............................................. 3-22

Special electronics SE 33384.01.0.12............................................................. 3-31

Special electronics SE 33384.01.0.12............................................................. 3-35

U60716-J-Z1-2-7600, Juli 95 I-III

Circuit diagram ................................................................................................... 3-47

Air conditioning ................................................................................................ 3-48

The operating panel door BST ........................................................................ 3-50

Circuit diagram ................................................................................................. 3-59

PC and secondary boards ............................................................................... 3-68

I-IV Juli 95, U60716-J-Z1-2-7600

ROM (SW2.3) ................................................................................................ 3-77

Setting the parallel and serial interfaces ....................................................... 3-88

V.24 encryption/decryption module (VEM) .................................................... 3-90

The monitor ...................................................................................................... 3-91

PIN keypad und function keys ........................................................................ 3-95

U60716-J-Z1-2-7600, Juli 95 I-V

ID card unit ID14 ............................................................................................... 3-98

ID card unit ID15 ............................................................................................... 3-102

MM / CIM 86 ....................................................................................................... 3-107

Receipt/journal printer ND71 ........................................................................... 3-108

ND94 .................................................................................................................. 3-109

The cash-out module (AZM)............................................................................. 3-110

Cash-out procedure.......................................................................................... 3-112

I-VI Juli 95, U60716-J-Z1-2-7600

Abbreviations ..................................................................................................... 3-136

Repairs and maintenance................................................................................ 3-155

U60716-J-Z1-2-7600, Juli 95 I-VII

I-VIII Juli 95, U60716-J-Z1-2-7600

11CSC 450 V1.0

the ready indicator

only V.24 components

a maximum of 4 cash-out cassettes

production-optimized construction and reutilization of as many components as

The device is supplied with the following options:

U60716-J-Z1-1-7600, May 94 1-1

Installation and operation

Order number: U21461-J-Z746-1-7400

There is a comprehensive Operating Manual available for use in system operation.

Order number: U21073-J-Z-746-1 (German)

1-2 May 94, U60716-J-Z1-1-7600

U60716-J-Z1-1-7600, May 94 1-3

Item Reference no. Designation Application

1-4 May 94, U60716-J-Z1-1-7600