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SPE, P.O. SS2SSS, Rlchudwn, 724 7S0S2-2S2S USA, t~X 01-214-952442S
161
4. Technical Description be inverted and use may continue thus
Technical description of NRDPP invol~es the increasing the life and reducing NRDPP cost.
mechanical design. the principle of operation
and installation. These arc herein discussed, The Aluminum thrust bearings (collars) are held
in place with three torqued bolts. The bearing is
-1.1 Design designed to flex to ~ariances of drill pipe OD.
and maintain suflic.ient contact loads as to
A variety of drill pipe protectors are a~ailablc.
praent sliding of the assembly on the drill
Drill pipe protectors may be roughly divided
string. The collars are tapered to be self
into Rotating and Non-Rotating Drill Pipe
centering with the sleeves Aluminum is
Protectors (NRDPP). Rotating drill pipe
anodized to prwent chemical attack.
protectors arc rigidly attached to the drill string
in various ways. NRDPP allows the drill pipe to
NRDPPs are specifically designed to allow
rotate freely within the protector while
drilling fluid to easily pass the protectors and
remaining nearly rotationally motionless,
return to the surface. Et%cieni drilling fluid
Figure 1 shows how a NRDPP would be
returns is accomplished by the usc of
installed on drill pipe.
appropriate sleeve diameters as well as the use
of flutes in the sleeve. Doth fluted and non-
Figure 1. Non-Rotating Drill Pipe Protector
fluted versions arc available. Typical pressure
drop across NRDPP is approximately that across
a tool joint.
162
from the outside diameter of the tool joint to the .4.3 How N RDPPs Pre*ent Casing Wear
inside diameter of the NRDPP sleeve. Since NRDPPs praent casing wear b~ pre~enting
torque is directly proportional to the cffecti~e contact of the drill pipe tool joint. NRDPP
radius of the drill Wing. the use of NRDPPs sleeve have an outside diameter larger than the
reduces rotan torque resistance at the point of tool joint they are applied upon. For example. a
contact. For example. consider a 5 inch drill 5 inch drill pipe \\ith a 6-5/8 inch tool joint
pipe \vith an effective tool joint diameter of 6- would use a NRDPP !}ilh an outside diameter of
5/8 inch. When this 5 inch drill string has 7-1/4 inch, The NRDPPs are typically mounted
NRDPPs installed. the effective radius and the in close proximi~ to the tool joint and thus
torque arc reduced by more than 200/.. come in contact with the casing before the tool
joint,
Experimental work has verified torque reduction
with NRDPP as showm in Figure 2 for NRDPP 4.4 When to Use NRDPPs
of a 6-5/8 inch tool joint against a 1O-W4inch
NRDPPs pro~ide oplimum benefits under
casing with and without NRDPPs.
specific hpes of ERD conditions. These
include:
Figurc2, Reduction in Torqucof6-5/8 inch
Drill Pipe Tool .loint Against 10-3/ 4inch
b Wells uith build sections located high in
Casing with and Without NRDPP.
the hole
140 Hea\y string weights located bclotv a build
NRDPPs reduce torque on each joint w here Installation begins \vith placement of collars
installed: hence they contribute a percentage to follot~ed by the slee~e. The two collars are
overall drill string torque reduction. The two mounted approximately 10-11 inches apart: the
effects described atmc act together to reduce sleeve is placed between the collars, Each collar
drill torque If here ever the NRDPPs are has three collar makeup bolts that are torqued to
installed b} as much as 90/0. 15-N) ft-lbs torque. Torque is applied with a
torque }vrench or impact }~rench supplied \vith
As an example of the effectiveness NRDPPs. the NRDPPs. Installation of the sleeve
consider a 300 joint string in an ERD well v ilh in~ol~es opening it. placing it over the drill
NRDPP installed on 60 joints. If torque werc pipe bet}vecn the collars. closing it with a
evenly distributed o~cr the length of the drill retaining pin. Total installation time is 1-2
string. NRDPPs could reduce the drill string minutes.
torque by 1876. Generally. however. torque is
concentrated in the build/drop sections of a ~vell. Properly installed NRDPP assemblies arc Ycn
Specifically. high contact load and hence torque robust once attached to the drill string. Because
is seen near the top of the well. By placing of their design. they arc not susceptible to
NRDPPs in the critical regions. torque removal by rotational force and only high axial
reductions of 1O-NYYO are hpically seen in field force can damage them, Exq)eriments have
applications, shown that properly installed collars can with
stand loads up to 27.000 Ibs \vithout slippage on
the drill pipe. In hundreds of wells. NRDPPs
163
hate shown to be reliable as field reports sho~vn 5. NRDPP Placement
that loss from the drill string is cxt remely rare. Placement analyses are performed on ERD drill
strings to determine the normal forces acting
Generally. field semice is provided by the between the drill string and the \vell bore with
manufacturer but frequent users of NRDPPs do the objectifcs of recommending:
not require continuing semice support, Typical
scwice includes a sewice engineer that installs Placement location of NRDPPs to
and assists rig personnel \vith the installation of maximize torque reduction and prevent
the NRDPPs. However training of rig personnel casing wear
is rapid and frequent users decline semice Placement frequency of NRDPPs to assure
support to conseme rig bed space or similar side loading forces are \vithin operational
reasons, limitations
As part of the senice. specific engineering T\Yo t>pes of analyses are performed for the
recommendations regarding the optimum placement of NRDPP -- closed form force
placement for NRDPPs for a particular WCI1are balance model and a Damon cable (soft
pro~ided without cost. Senicc personnel string) model. The former is a proprietaq
receive instructions for each application. program: the later is a commercially available
drill string analysis program. Various drilling
4.6 Operational Limitations of N RDPPs operations can be modeled. For example.
The practical limitations of NRDPPs in tripping-in. tripping-out. rotating off bottom.
prolonged use are temperatures less than 350F rotating on bottom. and motor drilling can bc
and normal side loading Icss than 2000 pounds. modeled.
Hot holes are encountered in both oil and The information required to perform an anal! sis
geothermal exploration throughout the !vorld. for placement of NRDP protectors consists of the
High bottom hole temperatures can damage the follolving:
polymeric material used in NRDPP sleeves.
Sleeves are t?pically made from plastic or Drill String Description: BHA and drill
elastomeric materials. Generally. economically pipe description by size. nominal weight.
viabic plastics perform best at operational Icngth.
tempxatures below 250 F, For operational Well Suney Description: Suney
temperatures of 250-3 St)F. elastomeric sleeves information for the actual wett or well plan
are generally recommended. Prolonged information. Standard reporting of the
exposure of temperatures greater than 35t)F measured depth (MD). inclination and
results in thermal damage throughout the azimuth.
protector sleeve body. loss of mechanical Mud Definition: Mud weight and other
prope~. and potentially the destruction of the description.
protector. Well Bore Description: Size and length of
cased portion of the hole. diameter and
Excessive side loading on NRDPPs reduces length of the open hole
benefits and tool life. Application of loads
greater than the capacity of the hydraulic lift The results of the two analyses arc compared.
results in degradation of the lift and subsequent Considering analysis results and heuristic
degradation of the benefits of the use of the experience with over 500 wells. an engineering
NRDPP. Excessi~c loads result in excessive report with recommendation is prepared for a
wear of the sleeve end by the collar. reducing particular well.
tool life.
6. Operational Experience
Operator supplied information defining bottom The operational experience with NRDPP is large
hole temperatures. mud properties. and drilling and continuing to grow rapidly-. NRDPPs are
parameters can circumvent potential problems of currently used on ERD wells in Alaska, Gulf of
operational limitations of NRDPPs. Mexico. North Sea. and throughout the world.
164
An Alaska WC1lillustrates the benefits of using Figure 4. Predicted Contact Side Loads Between
NRDPPs by reducing both drill string torque Drill String and Well Casing for an Alaska Well
and pickup drag. The Gulf of Mexico well on North Slope
illustrates how NRDPPs stop casing wear. The
North Sea well is an esample of how NRDPPs
are part of an o~erall torque reduction scheme.
A Nc;v Zealand well illustrates the benefits of
casing wear pre~ention,
6.1 Alaska
NRDPPs arc used periodically during various
drilling program in the North Slope of Alaska
165
Pump Pressure were monitored to evaluate the Figure 6. Changes in Rotary Torque with the
results of using the NRDPP, Use of NRDPPs in a Gulf of Mexico Well
.----
After the first trip. the torque increased to
17.000 ft-lb, and gradually increased with
increasing depth but naer exceeded 20,000 ft-
Ib. Figure 6 graphically shows the change in
rotan torque \vith increasing depth. For the
j 4=<;7 - ;.......:.... ....... . purposes of clarity
166
Once the casing drill out was completed. the Figure 8 shows the integral part NRDPPs ha~e
torque dropped to an average of 15.000 fi-lb. in the process of anticipating and addressing
(40Yoreduction in rotaq torque.) torque reduction in dimktdt wells. In summary.
this Torque Reduction Decision Tree involved
6.3 North Sea utilization of NRDPPs \vith a variety of other
A jackup rig located in the North Sea was operational and equipment changes including
experiencing extremely high torque. The well changing drill bits. BHA. mud additives. and
profile was & shown ;n Figure 7 string assemblies
Figure 7 Well Profile of North Sea Well Figure 8 Torque Reduction Plan Flow Diagram
Utilizing NRDPP5 Showing Use of NRDPP in North Sea Extended
Reach Well
Run shLk B}i.! & ~tX B]t
I SCYdotatmg IMI
PIP Prdedm +
(\T?DPP )
v
Torque Rdwd
Sullimmlk
* Chmge to ROIAMt.
SllLkMl/l
+
Reduw Bf LA\le@t :
0 Iao m
V*rticd S8CUOII[m]
m rseMibii\c
l.uhrdm Rduwi
i
[SCDwnMe \ Mv
Afier cementing the 9-5/8 inch casing several .1ss>
problems arose including:
167
During [he running of the protectors. torque Minimizing surface and downhole torque to
tests were conducted at approximate depths of stop stalling of top drive and improve
350t)m. -tot)om.-1lt)t)m. and .t600m at various steering.
RPMs. Theresuhs areshownin Figure9.
From examination of Figure 9 it is obsened The protectors were fitted before drilling the 8-
that the reduction in torque is attributable to the 1/2 inch hole in the first well with an inclination
protectors entering the build seetion. For this of 39 degrees. removed on completion and
particular well. the data demonstrates a torque reinstalled for milling on stuck liner. The
reduetion of approximately 14/0. protectors operated over a period of 7(I days and
453 rotating hours. A similar process was used
Figure 9: Reduction in Drill String Torque for a in a second well with an inclination of 32
North Sea Well as NRDPPs Enter Build Section degrees.
of Well at Various RPM
Using commercially available casing wear
600 prediction software. BHA and drilling
m n parameters. well trajectories. areas of greatest
contact force were identified for installation of
500 NRDPP5 for casing wear protection.
....
Ultrasonic imaging tool was used to measure
40U ... casing thickness, Comparisons between
predicted and actual casing wear throughout the
casing trajcctoty were made. Comparisons of
regions where NRDPPs were not placed sho~ved
good agreement between predicted and
~ 3500m
measured casing thickness.
4100m
200
4600m Comparisons of predicted and actual casing
5000m wear at locations prowetcd by NRDPPs were
5200m made for the first WCIL In the tophole region of
100
high contact forces. casing wear was predicted
to be 20-8(Y?40the first JJen. The actual wear ~~as
measured at approximately So/O.which was the
0
baseline for the study.
xl 120 15U
rpm rpm rpm
Comparisons were made for the second well that
experienced longer rotating hours within casing
because of sidetracking. Wear predictions
anticipated loss of 30-900%of the casing
6.4 New Zealand
thickness. Actual wear }~ith NRDPPs was 5-
While drilling two ERD \vells offshore New 3070.
Zealand. extensive problems were experienced
with high surface torque of 25.000 ft-lbs stalling Figure 10 shows a comparison of predicted
the top drive and reactive torque at the bit percentage wall thickness loss and actual casing
causing loss of tool face orientation. The result wear of the first well in Ncw Zealand using
was difficulty in achieving directional objectives NRDPPS.
and significant time loss.
168
Figure 10. Casing Wear versus Depth for a NeN along the \vcll tmrc. and arc also hpically where
Zealand Well using NRDPPs drill pipe protectors are place thus providing
additional bcnctits,
t
NRDPPs offer [hree advantages to reduce drill
60-
string \ibration --
70- + Predicted
+ Actual + Material dampening from the NRDPP
60- slce~c material
1
9 Reduced N hirl dlamcter of drill pipe
because of NRDPP OD
40
10
For 5 inch drill string uith protectors installed
0 o~cr 100/. of the string length in a 9-5/8 inch
01 234567891 casing. it is estimated ~that NRDPP protectors
0 00 0 00 00 00 could produce a 100/0reduction in whirl
0000000000 amplitude. Mhich is consistent \vith field
u observations.
Depth(m)
7. Conclusions
Inaddi~lon. rotan toqueswcrere ducetoallo~~ The conclusions from this from this paper arc
completion of both WCIIS. the follo~~ing:
6.5 Benefits of NRDPPs for Drillstring NRDPPs can contribute to reduce drill
Vibration string torque by 10-30/0
Axial. (orsional. and lateral vibrations of drill
strings arc of importance beeausc of polential NRDPPs do pre~ent casing ~~ear by
damage drill strings. Bottom Hole Assemblies prclcnting tool joints from contacting
(BHA). and surface eqniprncnt. Vlbrationai casing Nhere applied
damage can result in component failures and
slower penetration rates increasing well costs, NRDPPs should be part of ERD Torque
Reduction Plans
Sc\eral reports ha~e shown reduction of drill
string \ibration with the use of NRDPPs.
Smoother bit runs and longevity of top drive a. Bibliography
bearings are reported in Alaska with the use of I Ted, ME., what-s Happening m Drilhng.
NRDPP. World oil. Novemkr 1994.
The benefit from (he use of NRDPP discussed 2. Santosdano, V , Krepp. A. N.. Extencled Reach
l)rillmg Advancements Ihrnatically Improve
herein with regard to drill string tibration is the
Performance on Bass Strait Wells, SPF.28777,
pre~ention of whirl where the protectors are
Presented at SPE AsM Pacific (hl & Gas
applied. Because the drill pipe is not in contact Conference held in Melbowme. Australia, 7-10.
~vith the hole wall. the tendcnq for the drill November 1W-t
pipe to climb the hole wall and fall back is
eliminated. The process of climbing and falling 3. f)au son. R , & Pasta}, R.R.. -I)rillpqw Bucldmg
produces the characteristic !vhipping motion in Inclined Iloles. SP1 1I 167, Sept. 1982
with high accelerations. The tendcnq to climb
would hTicaHy occur at points of high de~iation
169
4. I)ykstra. M. W., Chen, D.C-K., Warwn, TM.. 9. Acknowledgments
.&ar, J.J.. Drillstring Component Mass Rmtem Well Tool would like to acknowledge contributions to
Imbalance: A major Source of Dcmnhok this paper b} and .lrnerada Hess Corporatmm and several
Vibrations, SPEYIDAC 29350.1995 SPIYL4DC Shell companies.
Drilling Conference. Amsterdam I;eh. 28- Mar
2, 1995,
170