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Fetatrack 310
Service Manual
Issue 2
Ultrasound Technologies Ltd
Contents
INTRODUCTION ...................................................................................................... 3
Specification ........................................................................................................................................................ 4
SAFETY IN USE....................................................................................................... 6
Special Precautions............................................................................................................................................. 6
Electrical Shock Hazard ................................................................................................................................... 6
Explosion Hazard ............................................................................................................................................. 7
Handling the Delicate Transducers................................................................................................................... 7
Symbols used .................................................................................................................................................... 8
REFERENCE............................................................................................................ 9
Test Procedures................................................................................................................................................. 16
Introduction .................................................................................................................................................... 16
Performance Checks ....................................................................................................................................... 16
This booklet explains the operation and service of the FETATRACK 310
Antenatal Cardiotocograph. Care has been taken during the design and
manufacture of this product so that it meets all of the current safety
standards set down by IEC60601-1 : 1990.
This service manual contains circuit descriptions, diagrams, parts and spares
lists is available for the FETATRACK 310 that are correct at the time of
printing. Due to continuous improvement certain sections may differ in
newer units if you have any doubt please contact the address above.
This Equipment complies with the essential requirements of the European Council
Directive. 93/42/EEC
0120
Specification
Ultrasound
Toco
Data Presentation
Data Storage
Power Supply
AC input voltage 200 - 260 VAC or 100 - 130 VAC (User selected)
Frequency 46 - 64 Hz
Power 60VA
Enclosure
Material Aluminum.
Safety
Computer interface
It is necessary to set the operation of the FETATRACK 310 to meet your requirements.
Before turning the FETATRACK 310 on, press and hold down the Toco Zero button. Then, whilst
keeping the Toco Zero button pressed down, turn the FETATRACK 310 on by flicking the AC input
on/off switch which is located on the rear of the unit as part of the AC line input socket. When the unit
is on the front panel LED will be illuminated.
The FETATRACK 310 starts and then enters its User Configuration Mode, release the
Toco Zero button as soon as Calibrate System is displayed .
You are then prompted to enter the date if different to that displayed.
To change the day and month press the Volume Up button. One press advances the
day by one, pressing the Volume Up button for longer advances the day by 10.
To change the year press the Volume Down button. One press advances the year by
one, pressing the Volume Down button for longer advances the year by 10.
When the correct date is displayed press the Toco Zero button once.
You are then prompted to enter the time if different to that displayed.
This works in a similar manner to the date with the Volume Up button advancing the
hours and the Volume Down button advancing the minutes.
When the correct time is displayed press the Toco Zero button once.
You are then prompted to enter the Toco Base Line offset.
This sets an artificial zero line for the toco transducer above zero, it can be set by
pressing the Volume Up or Volume Down buttons for a value between 0 - 20.
After setting this value the Toco will be set to this every time the Toco Zero switch is
pressed, and allows small negative Toco excursions to be seen on the chart.
When the correct time is displayed press the Toco Zero button once.
When the correct filter value is displayed press the Toco Zero button once.
When the correct range is displayed press the Toco Zero button once.
When the correct speed is displayed press the Toco Zero button once.
When the Data Block is set to your requirements press the Toco Zero button once.
When the Tachycardia Alarm is set to your requirements press the Toco Zero button
once.
When the Bradycardia Alarm is set to your requirements press the Toco Zero button
once.
The FETATRACK 310 will then restart and operate according to your settings.
The FETATRACK 310 is now operational, and the LCD screen will show US1 ---
us2 ---
(if the unit is only a single fetus monitor it will only display US1 ---) and a Toco
value.
Special Precautions
Your FETATRACK 310 Antenatal Cardiotocograph has been designed for electrical
safety. All the safety and operating instructions should be read before operating the
FETATRACK 310. Failure to do so could result in injury to the user, patient or
damage to the System and accessories.
Do not defeat the grounding integrity of this System. Protection against electrical
shock, in the event of failure of basic insulation, is provided by the connection of the
chassis to the safety ground. Safety grounding occurs only when the 3-wire cable
and plug provided with the system are connected to a properly grounded receptacle.
Do not remove the System cover. The System should be serviced by trained and
qualified personnel only. Contacting the hazardous voltages within the System could
cause serious injury.
Do not use the System if the power cord has any cuts or openings.
Do not use the transducer if the cable has any cuts or openings.
Do not immerse the transducer cable connectors in any liquids. Electrical shock
could result.
Should the electrical safety fuses have to be replaced, use only fuses of the same type
and rating.
Explosion Hazard
Do not operate or use this system in the presence of flammable anaesthetics or gases
as it could lead to explosion.
The transducers are delicate parts of the ultrasound system and should be treated with
care. The delicate crystals in the transducer may crack and render the transducer
unusable if the transducer is subject to shock. Room temperature liquids should be
used for cleaning. Never use alcohol or mineral oil as an acoustic coupling agent as
transducer or cable damage could occur.
Symbols used.
The following symbols are used on the FETATRACK 310 and are in accordance
with IEC60601-1 : 1990.
Where they are associated with the connection of external equipment, that equipment
in all cases must meet the relevant safety standard.
Alternating current
Associated with power on indicator
Type B Equipment
Unit classification
Dangerous voltage.
Associated with components internal to the FETATRACK 310.
The front panel keyboard area contains 6 keys used to control the operation of the unit, they
are all indicated by Icons to aid language variations.
Toco Zero.
Sets Toco channel
to preset baseline
value.
Event Mark 1
Places an event mark arrow at the top of the FHR scale .
Volume Up
This key is used to increase the audio volume level, or in configuration mode to change user
options.
Volume Down
This key is used to decrease the audio volume level.
Toco Zero
This key zeros the toco trace to the selected baseline.
Power on Indication
The green LED associated with the above symbol when bright indicates that power is
connected to the apparatus.
RS232 output
This output is for the connection of an external computer for data transfer. The maximum
voltage that can be applied to this output is 15VDC.
WARNING: Any external equipment connected to this output must meet the relevant safety
standard.
Connection of an external event mark switch allows the patient to indicate events by printing
an arrow in the gap between the FHR and UA traces. The maximum voltage that can be
applied to this output is 15VDC.
This is for the connection of approved Doppler and toco transducers. The maximum voltage
that can be applied to this output is 15VDC.
Internal Layout
With the top cover removed and the front panel facing you, there is one large printed
circuit board fixed to the base of the monitor this contains all the power supply circuits,
all the control circuits and the Ultrasound, Toco and digital signal processing circuits.
In addition, there is the Front panel displays, keyboard interface and printer drive circuits
card mounted on the Lid of the unit.
Dismantling Procedure
Note: Before disassembling the unit, unplug the transducers, accessories cable (if
present), and the power cord from the instrument.
To remove the Top Cover, remove the four screws around the edge on the bottom of the
unit. Open the recorder door and then carefully lift the lid upwards. The Top Cover can
now be removed taking care to disconnect the earth bonding cable connecting the lid to
the base, and carefully disconnecting the front panel pcb interface cables.
The recorder and display module can be removed from the lid by careful removal of the 2
screws holding the parts in place. Be careful not to loose the spacers lying behind these
cards.
Circuit Description
The 240/110 VAC supply enters the FETATRACK 310 via an IEC double fused inlet /
mains filter and switch and is fed to a torroidal transformer. The input supply voltage is
stepped down to a nominal 24 VAC and is then bridge rectified by D19, smoothed by
C140.
Regulated Supplies
The voltage regulators (U28 and U29) are fed from D19 at a voltage of around 36VDC.
These oscillate at approximately 120 KHz transferring pulses of current into L12 and L14
respectively. The output of inductor is fed back directly into U28 (29) which at pin 1 is
reference comparator and alters the pulses transferred into the inductor to obtain a stable
voltage output. The output of U28 is 5V DC and U29 is 12V DC. Pulses of current in to
inductor L14 are also taken into a charge pump to provide a stable 12V DC after regulator
transistor Q14.
D19 also supplies current to the printhead and motor drive circuits via Q13 and U30 which
provides a stable 24V DC .
The printhead requires pulses of current equalling 10A but for a very small amount of time,
therefore current is taken from the charge built up in C130 rather than expecting the power
supply to supply the pulses. Q13 is connected as an ON/OFF switch to the printhead
voltage circuits to act as protection. An explanation of its operation can be found in section
PRINTER INTERFACE. When ON, current is fed to U30 connected as a variable
voltage regulator with a range of +18 v to +24 v where VR1 adjusts this voltage.
Ultrasound Circuit
Overview
These operate to produce a continuous wave of 2MHz ultrasound which is passed to the
transmitter crystal in the transducer. The signal is then reflected from moving interfaces
within the body to the receiver crystal in the transducer, amplified and then detected so the
audio Doppler shift of that moving interface can be heard audibly or passed via signal pre-
processing to the A/D converter for rate calculation.
The circuit board has the option of two ultrasound circuits which operated at different
frequencies, the operation of each is identical as so only one is described here. The current
nominal frequencies are 2.1MHz for US1 and 1.8MHz for US2.
L4 forms an oscillator with Q4 and its associated capacitors producing a sine wave drive at
the required frequency. This is fed via a high current output driver Q1 and output transformer
L1.
The reflected Ultrasound signal is fed via a resonant transformer L1 to the gate of Q3, the
drain of this FET connects to the source of Q2 to form a cascode amplifier From the drain
of Q2 the amplitude complex of the received signal is detected by passing the signal
through a detector diode D3 . The raw low frequency heart complex is then amplified and
filtered by U1 where its associated components form a bandpass filter amplifier with a
bandwidth of 150Hz to 1KHz. This signal is passed to the audio section and the signal pre-
processing .
Audio Amplifier
The audio signal then passes to a input selector U25 where the user can select via the front
panel which Ultrasound channel will pass to the audio circuits and then to digital gain control
U24 and buffer amplifier U32, where the volume setting is determined by the microprocessor
subject to the user setting. From here the gain controlled signal is fed to the input of a
monolithic power amplifier U27 and from here to the loudspeaker at J11.
Signal Pre-processing
The detected audio complex is fed to U5 a bandpass amplifier where the filter characteristics
are arranged to reject signals below 150Hz and above 1KHz , and the output is taken do a
digital AGC U3. The amplitude stabilised signal is then amplified and full wave rectified by
U2 . This full wave rectified signal is then buffered and smoothed by an active filter. The
smoothing is achieved by the low pass active filter having a 3db at 5Hz hence giving the
average value of the audio complex. This signal is then passed to the A/D converter stage of
the cpu U8 for further digital signal processing .
Toco Circuit
A stabilised 5V is fed to the toco transducer along with 0V which form the excitation of a
Whetstone bridge in the transducer. The Differential output of the transducer is fed via a high
gain differential amplifier U26 to a low pass filter U32 for signal smoothing into the A/D
converter U11 further digital signal processing U8.
Toco Zero is automatically adjusted by D/A converter U31 providing an offset voltage into
the input of U32 . Overall gain is adjusted by VR2.
Microprocessor Circuit
The microprocessor circuit is arranged around MC68HC812 a fast second generation central
processing unit (CPU). When power is applied to the circuit a monitor circuit waits for the
power rail to become stable and then 100 ms later takes the reset on the CPU high (logic 1)
to 5 v. This starts the CPU working by reading the bytes at the very top of its memory
map from the EPROM (ROM). This shows the CPU the start position in ROM from which
to start executing. This sets up all the peripheral devices, which includes an interrupt
timer, starts the system clock which consists of interrupts from the cpu to the watchdog ic at
the rate of 1 every millisecond. As all functions are time dependant nothing starts without
this clock. The CPU now reads all the preset variables from the battery protected RAM
within the real time clock. The battery source is a lithium 3.6 v cell with a nominal life of 10
years.
After the CPU has loaded the variables it rums a system check for any internal problems
which are reported on the system display.
Selection of the individual devices is controlled by cpu internal the chip select circuits.
Most analogue signals eventually require digital signal processing for display, chart
recording or digital transmission, the signals are presented to CPU, where an internal 8 bit
A/D converter with an 8 way multiplexed input converts the signals to digital form. The
converter accepts unipolar signals of 0 - 5 v..
The CPU with the display and keyboard circuit using on chip peripheral interface , as well as
detecting selection of ultrasound and the presence of an Event keypress.
Printer Interface
Data is decoded by the software into bit positions within the allowable area of the
printhead . This data is then passed in serial form with a clock signal into the printheads
serial buffer. The data is latched by a pulse from the cpu via CMOS buffer, this gives added
protection in the case of device failure. Data is then burnt onto the printhead by strobes 1 to
4 from the cpu which last less than 1 mS .
Under normal conditions with the printer OFF there is no supply connected to the printhead
or chart motor. Only when printing is requested does the cpu turn on the 24VDC supply.
The cpu also drives the chart recorder stepper motor via the high current microstep interface.
Full resolution patient data is stored on the optional data file when fitted to the unit. The file
can store in excess of 48 hours of data that can be subdivided into 16 separate patient files.
The data can be recalled to strip chart recorder or to UltraTrace fetal PC software. The Data
file card is fitted to the serial 2 channel of the controller card.
Test Procedures
Introduction
The following sections details tests to ensure that the FETATRACK 310 is operating within
specification. These tests may be performed in whole or part, however, if any repairs are
carried out to the power supply circuits then it is recommended that the whole test/calibration
procedure is undertaken.
The test procedures may be performed without removal of the circuit board from the unit.
Performance Checks
1) Plug the monitor line cord into a grounded receptacle of suitable line voltage and
frequency as indicated on the rear panel of the FETATRACK 310 .
2) Turn monitor on. The green front panel LED will illuminate.
3) The display will first show the system selftest followed by the software revision This
indicates the instrument is switched on and awaiting inputs.
4) Load chart paper to recorder (for assistance see operating instructions) ensure paper is
correctly aligned.
5) Depress printer on/off and recorder will run at either 1,2 or 3 cm/min dependent on the
user preset value.
Ultrasound
6) Connect ultrasound transducer to the yellow or blue US sockets on the front panel and
increase volume to maximum.
7) Place transducer in palm of hand and gently stroke the back of the hand at a constant rate of
about 2 times a second.
8) Check audio volume is present, digital display will display the simulated rate (approx
120 ) and correspond with the data being printed on the chart paper.
UA / Toco / Contractions
9) Connect the toco transducer to the grey UA input socket on the front panel and press UA
zero to set the baseline (baseline resets to value 1 -> 20 as selected in set up procedure).
10) Apply pressure onto the centre of transducer and check that the toco trace on chart
recording increases to 100 + 10%. Remove load and trace will return to baseline.
Event Marker
11) Connect the hand held remote event marker to the external mark socket. Depress the
button once and note that a half arrow is printed on the bottom of FHR recording.
The mode of operation of the monitor is programmable through the front panel to give a
certain amount of customisation. The programming mode is entered by pressing and holding
UA Zero while turning the monitor ON.
Details of the user programmable options are at the beginning of this manual.
Parts lists
The following section contains parts list for the FETATRACK 310.
C1,2,6,10,11,13,14,19,20,21,23,24,27,28,32,33,
40,41,44,45,49,53,54,56,57,63,64,66,67,70,71,75,76,
83,84,87,90,91,93,94,97,98,100,104,105,106,107,
109,110,111,113,114,115,116,117,120,121,122,123,125,12
7,128,129,132,135,141,145,149,150,154,155,157,158,159,
Capacitor sm 0805 100nF Ceramic X7R 0805 161,163,164, 77
Capacitor sm 0805 47nF Ceramic X7R 0805 C43,86 2
Capacitor sm 0805 33nF Ceramic X7R 0805 C88 2
R5,20,21,22,23,24,35,38,43,58,59,60,61,62,73,76,78,
81,83,85,86,87,88,89,90,91,92,93,94,97,99,101,104,106,
111,112,114,115,116,123, 126,131,142,
Resistors 1% sm 0805 10K 153,160,161,162,167,168,172,173,174,176,178, 54
Resistors 1% sm 0805 12K R119 1
Resistors 1% sm 0805 15K R98,128 2
Resistors 1% sm 0805 16K R84 1
Resistors 1% sm 0805 22K R27,65,137,156,157 5
Resistors 1% sm 0805 27K R7,45,77,80,127 5
Resistors 1% sm 0805 36K R25,63 2
Resistors 1% sm 0805 47K R30,68,124 3
Resistors 1% sm 0805 68K R12,16,28,50,54,66 6
TOCO Transducer
Device Value Quantity
US Buckle - Grey TM1D101-104 1
Transducer Cover TM1D100-104 1
Toco Faceplate TM1D102-103 1
Toco Button TM1D106-102 1
Toco Cable Assembly TM1D112 1
Strain Gauge and Diaphragm FMD105-101 1
Connector Plug Redel Grey PAG.M0.5GL.AC39G 1
Screw Stainless steel M2x5 mm Pozi pan 5
Screw Stainless steel M3x6 mm Pozi csk 1
Insert M3 PEM KFS2-M3 1
PCB FM1D110 1
PCB circuit
Control PCB Placement Diagram
Ultrasound 1 Circuit
Ultrasound 2 Circuit
Digital Printer Control and user interface Circuit
Power Supplies and Audio Circuit
Toco Circuit
Front panel PCB Placement Diagram
Frontpanel Circuit
R33
100K
C36
10nF
Vrf1 Q5 +12V
BC848B
E
C
4 1 +12V
R26
USTx1 +12V
180K
1
3
1 + C28 4 +12V 4
C15 C22
1nF
C42
100nF
22R
R14
C4 C5
10nF
C35
L2 680pF 100uF R18
B2
2 1nF 100pF 470R 9 U1 4 13 U5
A 0876 R7 I- I- A
R31
330K
27K L4 2 8 2 U5 14
C12 C16 LM324M I- LM324M
C34
0841
10nF
6 3 47pF 220pF C30 + R25 10 1 12
I+ LM324M I+
R29
3 C27 100uF
100K
C 3 100nF 36K 11 C39 3 11
10nF I+
1
Q1
D 11
2 D4 neg12V neg12V
BZX84C5V1
BC848B
B
2
3 neg12V
1 G
E
Q4
MMBF4416
3
10K
R38
2
S D5
C1 BZX84C5V1
R9
R2 R8
C9
100nF Vcc
100R
10R 1K5
10nF
R11
C43
27K
R77
2K2 100R
47nF
R32 100R
R36
+12V
C8
1nF
U3
4 C38 + C40
2.1MHz Transmitter / Receiver 8 3
R79
1k2
100uF 100nF VCC VH
U1 13
I-
14 C19
1 FH1_Audio {04} LM324M AGC
10K
R78
USTx1 100nF
12 1 5
J1 2 I+ INC {02,03,04} INC VW
Vrf1 11
3 +12V 2
U/D {02,03,04} U/D
4 neg12V
RxSig1 1 +12V 7 6
B CS_Agc_US1 {03} CS VSS VL B
5 4
X9C103
4
6 C7 C17 4 6 U1
Tdr_Sense_US1 R3 L3 R10 I-
680pF 1nF
100K 0842 100K 2 U1 7
I- LM324M
1 5
3 LM324M I+
C18
10nF
Ultrasound Transducer connection
1 2 3 3 11
D I+
C29
10nF
R12 11 R16
D3
3 neg12V
68K 68K
neg12V
BAT54
C2 G
100nF R4
MMBF4416
Q2
100K 2
S
2K2
R19
R15
1
100K
D
C32
1K0
100nF
4 1 3 R17
RxSig1
C3
1nF
G
C26
220pF 100nF
MMBF4416
Q3
47K
R30
L1 2 1K0 C33
S + C31
C41
100nF
0838 R13
10K
10K
10K
R21
R23
R24
+12V +12V
R35
10K
0u47F 2
BAS16
4 4 +12V
C6 D6
6 3 R6 + C25
3
100nF 6 U2 2 U2 4 +12V
10R 0u47F I- I-
7 1 13 U2 4
LM324M LM324M I-
10K
R20
5 3 14 9 U2
I+
2
I+ LM324M I-
22K
68K
R27
R28
C BAS16 C
11 11 1uF 12 8
D7 I+ LM324M
4K7
R34
C37
3
neg12V 11 10
neg12V I+
neg12V 11
R37
10K
R22
neg12V 1K0
D8
BZX84C5V1
2
3
R5
10K D2
R1
100R
2
BAS16
Tdr_Sense_US1 US1_connected {03}
3
+12V
D1
2
BAS16
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
R71
100K
C79
10nF
Vrf2 Q10 +12V
BC848B
E
C
4 1 +12V
R64
USTx2 +12V
180K
1
3
1 + C71 4 +12V 4
C58 C65
1nF
C85
100nF
22R
R52
C47 C48
10nF
C78
L6 680pF 100uF R56
B2
2 1nF 470pF 470R 9 U4 4 9 U5
0876 R45 I- I-
R69
330K
27K L8 2 8 6 U5 8
A C55 C59 LM324M I- LM324M A
C77
0841
10nF
6 3 220pF 220pF C73 + R63 10 7 10
I+ LM324M I+
R67
3 C70 100uF
100K
C 3 100nF 36K 11 C82 5 11
10nF I+
1
Q6
D
3
11
2 neg12V neg12V
D12
BC848B
B 3 BZX84C5V1 neg12V
2
1 G
E
Q9
MMBF4416
10K
R76
3
S Vcc
D13
C44 BZX84C5V1
R40 R46
2
100nF
R47
C52
100R
10R 1K5
10nF
100R
R49 R70 100R
C86
27K
R80
2K2
47nF
R74
U7
+12V C81 + C83 8 3
1nF
C62
100uF 100nF VCC VH
4
1.8MHz Transmitter / Receiver
R82
1k2
U4 13
I- AGC
14 C87 1 5
1 FH2_Audio {04} LM324M INC {01,03,04} INC VW
10K
R81
USTx2 100nF
12
J2 2 I+ 2
U/D {01,03,04} U/D
Vrf2 11
3 +12V 7 6
CS_Agc_US2 {03} CS VSS VL
4 neg12V
RxSig2 1 +12V
X9C103
4
5 4
B 6 4 6 U4 B
Tdr_Sense_US2 L7 C50 C51 C60 I-
R41 680pF 220pF R48 1nF
100K 0842 100K 2 U4 7
I- LM324M
1 5
3 LM324M I+
C61
10nF
Ultrasound Transducer connection
1 2 3 3 11
D I+
C72
10nF
R50 11 R54
3 neg12V
D11
68K 68K
neg12V
BAT54
C45 G
100nF R42
MMBF4416
Q7
100K 2
S
2K2
R57
R53
1
100K
D
C75
1K0
100nF
4 1 3 R55
RxSig2
C46
1nF
G
C69
220pF 100nF
MMBF4416
Q8
47K
R68
L5 2 1K0 C76
S + C74
C84
100nF
0838 R51
10K
10K
10K
R59
R61
R62
+12V +12V
R73
10K
0u47F
2
BAS16
4 4 +12V
C49 D14
6 3 R44 + C68 3
100nF 2 U6 6 U6 4 +12V
10R 0u47F I- I-
1 7 9 U6 4
LM324M LM324M I-
10K
R58
3 5 8 13 U6
I+
2
I+ LM324M I-
22K
68K
R65
R66
BAS16
11 11 1uF 10 14
D15 I+ LM324M
4K7
C80
R72
C C
3
neg12V 11 12
neg12V I+
neg12V 11
R75
10K
R60
neg12V 1K0
D16
BZX84C5V1
2
3
R43
10K D10
R39
100R
2
BAS16
Tdr_Sense_US2 US2_connected {03}
3
+12V
D9
2
BAS16
neg12V
PFM1R Ultrasound 2 Circuit
Ultrasound Technologies Ltd
Lodge Way Drawn: NAS Drg No:
Copyright Portskewett, Caldicot Date:
ultratec 2003 South Wales. NP26 5PS. UK Name: FT310M~1 Sheet 2 of 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Key[1]
Key[2]
Vcc
Key[3]
Key[4]
Key[5]
C104 C105 C107 C109 C110 C111 C113 C114 C115 C116 C117
KeyOut 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF
Sign1
Sign2
MotorPhase1Zero
2 1
P2 P1 MotorPhase2Zero
A 4 3 A
P4 P3 DA1
6 5
P6 P5 DA2
8 7
P8 P7 Serial_Out
10 9
P10 P9 Serial_Clock 10K 10K 10K 10K 10K
12 11 R106 R104 R101 R99 R97
P12 P11 printheadstrobe1
14 13
P14 P13 printheadstrobe2
A[0:16]
16 15
P16 P15 printheadstrobe3 U8
18 17 105 52 A[0]
P18 P17 printheadstrobe4 Key[1] PT0 A0 D[0:7]
20 19 106 53 A[1]
P20 P19 printheadlatch Key[2] PT1 A1
107 54 A[2]
Key[3] PT2 A2
J7
108 55 A[3]
Key[4] PT3 A3
paperout
109 56 A[4]
Key[5] PT4 A4
110 57 A[5]
Toco_Adjust_Clock {05} PT5 A5 U22
Vcc 111 58 A[6]
Toco_Adjust_Data {05} PT6 A6 U9 A[0] 10 11 D[0]
A0 D0
112 59 A[7]
CS_Agc_US2 {02} PT7 A7 A[0] 11 13 D[0] A[1] 9 12 D[1]
A0 O0 A1 D1
60 A[8]
2 1 97 A8 A[1] 10 14 D[1] A[2] 8 13 D[2]
P2 P1 DisplayData[0] Rx_Data RXD0 A1 O1 A2 D2
61 A[9]
4 3 98 A9 A[2] 9 15 D[2] A[3] 7 15 D[3]
P4 P3 DisplayData[1] Tx_data TXD0 A2 O2 A3 D3
62 A[10]
6 5 99 A10 A[3] 8 18 D[3] A[4] 6 16 D[4]
P6 P5 DisplayData[2] Rx_Data_Aux RXD1 A3 O3 A4 D4
63 A[11]
8 7 100 A11 A[4] 7 19 D[4] A[5] 5 17 D[5]
P8 P7 DisplayData[3] Tx_Data_Aux TXD1 A4 O4 A5 D5
64 A[12]
10 9 101 A12 A[5] 6 20 D[5] A[6] 4 18 D[6]
P10 P9 DisplayData[4] Serial_In SDI/MISO A5 O5 A6 D6
65 A[13]
12 11 102 A13 A[6] 5 21 D[6] A[7] 3 19 D[7]
P12 P11 DisplayData[5] Serial_Out SDO/MOSI A6 O6 A7 D7
66 A[14]
14 13 103 A14 A[7] 4 22 D[7] A[8] 25
P14 P13 DisplayData[6] Serial_Clock SCK A7 O7 A8
67 A[15]
16 15 104 A15 A[8] 29 A[9] 24
P16 P15 DisplayData[7] RTC_Select SS A8 A9
11 A[16]
18 17 A16 A[9] 28 A[10] 21
P18 P17 DS1 A9 A10
12
20 19 3 A17 INC {01,02,04} A[10] 24 A[11] 23
P20 P19 DS2 printheadstrobe1 PJ0 A10 A11
13
4 A18 U/D {01,02,04} A[11] 27 A[12] 2
printheadstrobe2 PJ1 A11 A12
J6 16
5 A19 CS_Agc_US1 {01} A[12] 3 A[13] 26
printheadstrobe3 PJ2 A12 A13 Vcc
17
6 A20 CS_Volume {04} A[13] 30 A[14] 1
printheadstrobe4 PJ3 A13 A14
B 18 28 B
7 A21 CS_Toco_Adjust {05} A[14] 31 Vcc
printheadlatch PJ4 A14
1 8 20
PJ5 CS
J8 23
9 CE 27
Vcc unconnected spare MotorPhase1Zero PJ6 WE
28 D[0] 25
10 D0 Vcc OE 22
MotorPhase2Zero PJ7 OE
C94 29 D[1]
D1 2
100nF U14 VPP
75 30 D[2]
DisplayData[0] PH0 D2
2 1 HM62256
V+ C1+ 76 31 D[3] 27256PLC
C97 DisplayData[1] PH1 D3
100nF 77 32 D[4]
DisplayData[2] PH2 D4
6 3
V- C1- 78 33 D[5]
DisplayData[3] PH3 D5
C93 4 81 34 D[6]
100nF C2+ DisplayData[4] PH4 D6
C98 82 35 D[7]
100nF DisplayData[5] PH5 D7
5 83
C2- DisplayData[6] PH6
9 Pin D-Type Socket 84
DisplayData[7] PH7 74
1 CSP1
2 RS232_Tx 14 11 73
T1out T1in Tx_data CSP0
3 RS232_Rx 20
7 10 DS1 PD0 72
4 T2out T2in Tx_Data_Aux CSD
21
5 DS2 PD1 71
13 12 CS3
6 R1in R1out Rx_Data_Aux 22
PrintVoltageOn/Off {04} PD2 70
7 8 9 CS2
R2in R2out Rx_Data 23
8 KeyOut PD3 69
CS1
9 24 Vcc 1
aux_signal_control PD4 68 debug
MAX202E R87 CS0 CSmotordrive
25 2 J10
R98
15K
Vcc
ZM33064Z U15 20
D17 100K Reset reset
5 6 BAS16
2
+
3
1u0F 1K0
D18
Event Marker
reset U15 BAS16
2
9 8
D D
74HCT04D
U15
11 10
Issue ECN Date
74HCT04D 1 May 00
2 June 00
U15
3 188 Mar 01
13 12 4 eng Oct 04
74HCT04D
U30
GBU4A Q13 LM338T
AC Power Input
RFD8P05SM
+24V
S
D
1 2 1 3 2 1
AC1 DC+ Vin Vout
3
2
J11 2 C130 C144 2 J13
A 10,000uF C139 1uF A
G1
3 R134 R136 Adj 3
100K 100K 1uF R141
1
3 4
4 AC2 DC- 100R 4
D19
C141
R137 100nF
Vcc 22K
VR1
2K
R130 3
3 C
1K0 C
Q12
2
Q11
2
PrintVoltageOn/Off {03}
BC848B
B
BC848B
B
1
10K
1 E
R131
E
1
C128 L10
100nF U28
22uH LT1076CQ Vcc
L12
100uH
1
2
2 5 4
VIN VSW
+ +
1
C133 R139 C142 C145
220uF 2K7 330uF 100nF
C129
D20
2
B 100nF B
10BQ040
U25
GND VC FB
R140
3
2
1
1 16 2K2
IN1 IN2
2 15
D1 D2 R135
3 14 2K7
S1 S2 +12V
4 13 Vcc
V- V+
neg12V 5 12 C137
Gnd VL 10nF
6 11
FH2_Audio {02} S4 S3 FH1_Audio {01}
7 10 U29
D4 D3 LT1076CQ +12V
L14
100uH
8 9
1
2
22R 22R
2
10BQ040
R143
2K2
R123 C134 C132
10K C126 + R138
1000uF 100nF
1u0F 2K7 C143 +
22uF 100V Q14
L15
22uH
C 10BQ040 C
FZT751
1
2
C
E
C122 1 2
100nF C140
10nF
2
3
Vcc 330K
1
D23 neg12V
2
R129 7
B
C149 C154
D22
+
10BQ040
6 1 J12
TDA2614
2
27K
15K
U24 BZX84C6V2
+
R127
R128
C125
C127
+ 8 2
100nF
100nF
C119 C120 8 3 IN- D27 10uF
100uF 100nF VCC VH C135
+12V C153
3
100nF +
1nF
5
C124
3
4 Speaker
C121
100nF
R125
1k2
2
1 5 13 U32 BZX84C6V2
INC {01,02,03} INC VW I- R133 D28
14 10R
3
2 LM324M
10K
U/D {01,02,03} U/D 47K +
R126
R124 100nF 12 C131
C123 I+ 120uF
7 6 A
CS_Volume {03} CS VSS VL 11
+12V
X9C103
4
neg12V
4
9 U26
I-
8 Issue ECN Date
LM324M
10 1 May 00
I+
D 2 June 00 D
11
R180 R181 3 188 Mar 01
3k3 3k3 4 eng Oct 04
neg12V
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Vcc
+ C156
100nF 100uF
10R
R158
C155
+12V
A 4 A
6 U26
I-
7
LM324M
5
I+
11 Vcc
330K neg12V U11
R145
1 8
VDD SCLK Toco_Adjust_Clock {03}
C161
100nF
C90 2 7
100nF AIN CS Toco_A/D_CS {03}
220K
R177
4K7
4K7
22K
3 6
R150
R154
R156
1K0 +12V A/DOff SHDN DOUT Toco_Adjust_Data {03}
R148 4 5
680K
R169
1 +Exe REF GND
C163
4
100nF
-Exe +12V
J14 2 +12V C91
13 U26 4
1M I- 100nF MAX1243
5K
VR2
R160
10K
R162
10K
3
R146 14 2 U32 4
+Return LM324M I-
4
12 1 9 U32
-Return I+ LM324M I- Adc
5
11 3 8
I+ LM324M
6
100K
330K
R171
R175
11 10 1K0
1K0 neg12V C162 I+ Toco_VRef
1uF 11 R179
R149 neg12V
R151
4K7
Toco Connector neg12V toco_complex
330K
R147
B C164 B
4K7
22K
+12V 100nF
R155
R157
D26
4
2 BZX84C5V1
2 U26
I-
1
LM324M
3
I+
11 Vcc
neg12V Vcc
Toco_VRef
U31 C157
100nF R165
470R
R170
100K
R174
10K
R178
10K
1 8
GND VDD
2 7
OUTA REF VP
8
3 6 C160 +12V
CS_Toco_Adjust {03} CS OUTB U10 1uF 10K
4 5 5R R172
Toco_Adjust_Data {03} DIN SCLK 2.5V 4
LM336M 6 U32
4
I-
MAX549 VM 7
LM324M
5
Toco_Adjust_Clock {03} I+
11
neg12V
C C
R163
220K
10K
R168
47K
10K
R161 R167
R159
R173
10K 10K R176
Auto Zero Control 10K
Vcc
+12V
3
C158
R153 100nF
10K D25
R152
100R
2
BAS16
Toco_connected {03}
3
C159
D24 100nF
2
BAS16
neg12V
Issue ECN Date
1 May 00
D 2 June 00 D
3 188 Mar 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Vcc
R1
470R
1 Vcc
+24V
J2 2
Key[1] R19 R20 R21 R22
1
3 100R 100R 100R 100R Key[1]
Key[2]
2 J5
4 C3 C4 C5 Key[2]
Key[3]
A 100nF 100nF 100nF 3 A
5 Key[3]
Key[4]
4
6 1 J6 Key[4]
Key[5]
7 2 Key[5]
KeyOut
8 Vcc KeyOut
LCD Backlight
Power connection Sign1
Sign2
Front Panel Key Pad Interface
MotorPhase1Zero
1 2
MotorPhase2Zero P1 P2
Vcc 3 4
DA1 P3 P4
5 6
Vcc Vcc DA2 P5 P6
1
7 8
Serial_Out P7 P8
J3 2 +24V
9 10
VR1 Serial_Clock P9 P10
3 C11 C12
250K 11 12
C6 + C7 100nF 100nF printheadstrobe1 P11 P12
4
DS1 100nF 220uF 13 14
LCD contrast control printheadstrobe2 P13 P14
5
20 5 13 U2 15 16
printheadstrobe3 P15 P16
6 NJM3777
DS2 17 18
printheadstrobe4 P17 P18
7 VMM2 VMM1 Vcc
DisplayData[0] 19 20
10 printheadlatch P19 P20
8 Phase1 Sign1
DisplayData[1] 4
B 7 MA1 15 B
9 Phase2 Sign2 J7
DisplayData[2]
6 2 11
10 MB1 Dis1 MotorPhase1Zero paperout
DisplayData[3]
5 14
11 21 Dis2 MotorPhase2Zero
DisplayData[4] MA2
4 8
12 VR1 DA1
DisplayData[5] 23
3 MB2 17
13 VR2 DA2
DisplayData[6] Gnd4 Gnd2
2 E2 C2 E1 C1 RC Gnd3 Gnd1
14
DisplayData[7]
3
9
7
6
1
22
16
12
19
18
J4
Motor Drive Output Vcc
Front Panel Display Interface
Vcc
Vcc
R18
12K
paperout R10 R11
+24V 1 2
27K 180R DisplayData[0] P1 P2
Vcc 3 4
R14
1K0
C10 DisplayData[1] P3 P4
R17
1K0
+ C1 4700pf 5 6
220uF DisplayData[2] P5 P6
+ C2 C8 7 8
DisplayData[3] P7 P8
100uF 10nF C9 9 10
R12 R13 10nF DisplayData[4] P9 P10
1 2
P1 P2 1R 1R R15 R16 11 12
Vcc DisplayData[5] P11 P12
3 4 1R 1R
P3 P4 13 14
DisplayData[6] P13 P14
5 6
P5 P6 15 16
DisplayData[7] P15 P16
7 8
P7 P8 17 18
R2 R3 R4 R5 R6 R7 R8 R9 DS1 P17 P18
C 9 10 C
P9 P10 10K 10K 10K 10K 10K 10K 10K 10K 19 20
U1 DS2 P19 P20
11 12
P11 P12
18 2
13 14 Y1 A1 J8
P13 P14
17 3
15 16 Y2 A2 Serial_Out
P15 P16
16 4
Y3 A3 Serial_Clock
J1 15 5
Y4 A4 printheadstrobe1
14 6
Y5 A5 printheadstrobe2
13 7
Y6 A6 printheadstrobe3
12 8
Y7 A7 printheadstrobe4
Printhead interface
11 9
Y8 A8 printheadlatch
1
G1
19
G2
ACT541
1 2 3 4 5 6 7 8