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PowerStar 4 Advanced
Air Driven Air Ampliers
Sprague Products
Sprague Products
Division of Curtiss-Wright Flow Control Corporation Division of Curtiss-Wright Flow Control Corporation
10195 Brecksville Road, Brecksville, Ohio 44141 440-838-7690 FAX: 440/838-7513 www.cwfc.com
Sprague Products U.K.: 202 St. Andrews Road, Bridport, Dorset DT6 3B6 (0) 1308 422256 FAX: (0) 1308 427760
Sprague Products 2004
Part No: ADH-5M0704 T E C H N O L O G Y T H A T C H A N G E S E V E R Y T H I N G
ADVANCED AIR DRIVEN PUMP SYSTEM DIMENSIONS, WEIGHTS & PORTING
HIGH EFFICIENCY AIR VALVE INTERNAL MUFFLER SINGLE ENDED DOUBLE ENDED
Will not hang-up Reduces noise
More liquid ow (less air consumption) Minimizes icing
.31 in x 62 in. SLOTTED HOLE 4 PLCS
Cools pump module (7.88 mm X 15.76 mm) B
.31 in x 62 in. SLOTTED HOLE 4 PLCS
(7.88 mm X 15.76 mm)
More compact 2.00 in. (50.80 mm)
AIR INLET
3/8 NPTF
3/8
LIQUID OUTLET
(SEE CHART) 4.05 in (102.93 mm)
2.00 in. (50.80 mm) AIR INLET
3/8 NPTF
3/8
1.40 in (35.57 mm) TYP
TYP.
TYP
TYP. TYP
TYP. TYP
TYP.
B B
PUMP MODULE LIQUID OUTLET
(SEE CHART)
LIQUID OUTLET
(SEE CHART)
8 Pressure ratios to 33,000 psi
EXHAUST EXHAUST
AIR
PSIC
AIR
PSIC
6.34 in.
(161.04 mm) 6.34 in.
F4
(161.04 mm)
DATE
MAX. OUTLET PRESSURE
DATE
MAX. OUTLET PRESSURE
DA
DA
4.50 in. 4.50 in.
5.58 in. (114.30 mm) 5.58 in. (114.30 mm)
DA
DATE
(141.73mm) (141.73mm)
F4
F4
MODEL NO.
MODEL NO.
SER. NO.
SER. NO.
PSIC
EXHAUST EXHAUST
AIR AIR
A A
LIQUID INLET LIQUID INLET
(SEE CHART)
A .88 in. (22.42 mm) (SEE CHART)
.88 in. (22.42 mm)
LIQUID INLET
(SEE CHART)
Approx.
Pump Inlet Port Outlet Port Inlet Port Shipping
HOW THE PUMP WORKS Model Liquid Liquid Air Weight
The PowerStar 4 pumps develop high output pressures by In operation, the P45 pump using 100 psi of input air pressure P45 3/4 NPTF
3/4 1/2 NPTF
1/2 3/8 NPTF
3/8 16 lbs (7.26 Kg)
applying the principle of differential areas. The pump has a large could produce a maximum liquid output of 480 psi; 80 psi air P410 3/4 NPTF
3/4 1/2 NPTF
1/2 3/8 NPTF
3/8 16 lbs (7.26 Kg)
area air piston (air driven at low 5 to 100 psi pressures). This - 370 psi output; 60 psi air - 270 psi output; and 40 psi air - 180
P421 1/2 NPTF
1/2 3/8 NPTF
3/8 3/8 NPTF
3/8 16 lbs (7.26 Kg)
air piston drives a small area liquid piston that pumps liquids to psi output. Output pressures will vary and be reduced by 5 to
high pressures. 10% through internal friction depending on the lubricity of P434 1/2 NPTF
1/2 3/8 NPTF
3/8 3/8 NPTF
3/8 16 lbs (7.26 Kg)
the liquid. P464 1/2 NPTF
1/2 3/8 NPTF
3/8 3/8 NPTF
3/8 16 lbs (7.26 Kg)
The liquid output pressure is determined by the ratio between the
area of the air drive piston, the area of the liquid drive piston and By regulating the incoming air supply at the pressure regulator, P4114 3/8 NPTF
3/8 9/16-18 NBS 3/8 NPTF
3/8 16 lbs (7.26 Kg)
the applied driving air pressure. The relationship of the area of the liquid output can be innitely adjusted through the pumps
P4203 3/8 NPTF
3/8 9/16-18 NBS 3/8 NPTF
3/8 16 lbs (7.26 Kg)
the air piston to the liquid piston is referred to as the pump ratio pressure range.
which is indicated in the number following the air module P4333 3/8 NPTF
3/8 9/16-18 NBS 3/8 NPTF
3/8 16 lbs (7.26 Kg)
number (P4). DOUBLE ENDED Same Same Same 21 lbs (9.53 Kg)
Example: The P45 pump has a nominal ratio of 5 to 1 or
5 psi liquid pressure for each 1 psi of operating air pressure.
6 3
PERFORMANCE
100
100
PS
I(
(Air Consumption Normal Cubic Meters Per Min. NM 3)
PSI
PSI
6.
9
B
(6 .
(6.9
OUTLET PRESSURE BAR
AR
400 27.6 1,600
9B
800 55.2
BA
)A
AR
80
80
IR
80
PS
)A
)A
P
I(
PS
SI
IR
IR
20 30 40 50 5.
5B
(5.
I (5
AR
(.57) (.84) (1.12) (1.41)
.5
)A
BA
300 20.7 600 41.4 1,200 82.7
BA
IR
60
R)
60
R
60
A
P
)A
PS
IR
PS
SI
Outlet Pressure BAR
I(
IR
I (4
(4
4.
.13
.1
Outlet Pressure PSI
13
BA
3
R)
BA
BA
AIR )A 40
200 13.8 800 55.2
R)
400 IR 27.6 PS
40 P PS
40
I(
AI
SI ( I( 2.
R
2.7 2.7 75
100 PSI (6. 5 BA 5 BAR BA
4,000 8) B A R 276 R)
A IR )A
R)
AI
) IR R
100 6.9 200 13.8 400 27.6
80 PS
SI (5.4
4) BAR)
3,000 207
60 PSI (4.08
) BAR) FLOW ~ GPM 1 2 3 4 5 FLOW ~ CU. IN./MIN. 100 200 300 400 500
FLOW ~ CU. IN./MIN. 200 400 600 800
2,000 138 FLOW ~ LPM 3.8 7.6 11.4 14.1 18.9
40
0 PS
SI (2.7 1 FLOW ~ LPM 3.28 6.55 9.83 13.11
2 BAR
)
1,000
2 69
P434 Pump P464 Pump S64 P4S64 Double Ended Pump
Air Consumption Standard Cubic Feet Per Min. SCFM Air Consumption Standard Cubic Feet Per Min. SCFM Air Consumption Standard Cubic Feet Per Min. SCFM
Flow - Cu. In./Min. > 100 200 300 400 (Air Consumption Normal Cubic Meters Per Min. NM3) (Air Consumption Normal Cubic Meters Per Min. NM3) (Air Consumption Normal Cubic Meters Per Min. NM3)
Flow - (Liters/Min.) > (1.6) (3.28) (4.92) (6.55) 20 30 40 50 20 30 40 50 20 30 40 50
(.57) (.84) (1.12) (1.41) (.57) (.84) (1.12) (1.41) (.57) (.84) (1.12) (1.41)
3,600 6,400 441
100 10
6,000 PSI 413.7 6,000 0P 413.7
(6. SI
Solid lines indicate approximate ows at various driving air 9 B
(6
.9
10
pressures. Dotted lines indicate air consumption.
AR
BA
0
5,000 80 344.7
)A
3,000 206.8 5,000 344.7
PS
R
80 P S PS
)A
IR
I(
I (5 I(
6.
IR
.5 5.
9
5 BA
BA
BA
R)
R)
80
R)
AI
AI
AI
R
2,400 .5 165.5 4,000 275.8 4,000 275.8
R
B AR 60 PS
60 P I (4.1
EXAMPLES:
)A SI 3B
(4 .13 AR
)A
IR
60 PSI BA IR
( 4 .1
3B 3,000 206.8
R)
1,800 AR 124 3,000 206.8
AI
40
1 With 100 PSI (6.8 BAR) driving air, the pump will consume )A PSI
R
IR
(2.7
5B
AR )
50 SCFM (1.41 NM 3/MIN) at an operating pressure of 1,000 PSI (68 40 PSI (2.75 B
AR) A
IR 2,000
40 PSI (2
2.75
BAR
)A 2,000
AIR
137.9
1,200 82.7 137.9
BAR) and will produce an outlet ow of 358 Cu. In./Min. (5.9 LPM). IR
2 If the volume of compressed air is reduced to 20 SCFM 600 41.3 1,000 68.9 1,000 68.9
NOTES:
Most air compressors will produce 4 to 5 SCFM of compressed air per P4114 Pump P4203 Pump P4333 Pump
Air Consumption Standard Cubic Feet Per Min. SCFM Air Consumption Standard Cubic Feet Per Min. SCFM Air Consumption Standar
Standard Cubic Feet Per Min. SCFM
horsepower at 100 PSI. (Air Consumption Normal Cubic Meters Per Min. NM3) (Air Consumption Normal Cubic Meters Per Min. NM3) (Air Consumption Normal Cubic Meters Per Min. NM3)
30
All air driven pumps will operate on low air volumes as long as the sup- 20 40 50 20 30 40 50 20 30 40 50
(.57) (.84) (1.12) (1.41) (.57) (.84) (1.12) (1.41) (.57) (.84) (1.12) (1.41)
ply of air is sufcient to operate the air selector valve. 30,000 2069
10
0P
SI
100 PS
Performance charts are based upon air supply stated, pumping oil I (6
(6
10,000 .9 689.5 20,000 10 0 P 1,378.9
.9
BA SI ( 25,000 80 PS 1723.6
BA
R) 6.9 I (5
(Mil-H-5606) with ooded suction. BA .5
R
BA
)A
R)
AI
IR
80
R
R)
AI
I (5
IR
OUTLET PRESSURE PSI
OUTLET PRESSURE PSI
.5 80 P
8,000 551.6 16,000 SI ( 1,103.1 20,000 1379
B AR 5.5 60 PSI (4.13
) BA B AR)
AI
R
AI
R)
R
AI
60 PS
R
6,000 I (4 413.7 60 P 827.3
.1 3 12,000 S 15,000 1034
BA I (4
R .1 3
BA
R)
)A
40 PS
A I (2.75
IR
BAR)
AIR
IR
40 PSI (2 8,000 551.6
4,000 .75
BAR
275.8 40 PSI (2.7 10,000 689.5
5B
)A AR
IR )A
IR
2,000 137.9 4,000 275.8 5,000 344.7
4 TYPICAL OR NOMINAL PERFORMANCE, DOUBLE ENDED PUMPS = 1.6 X SINGLE PUMP FLOW 5