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www.lsinjection.com
1026-8 (5F). Joongsan B/D, Sanbon1-Dong
Gunpo-Si, Gyeonggi-Do, 435-845, South Korea
TEL. +82-31-450-3624
LS Mtron, U.S.A Sales Office & A/S Service Center.
375 INTERNATIONAL PARK(#200), NEWNAN GA 30265 USA
Attn.) Mr. Kevin Kim, US National Sales Manager
TEL. 770-253-3645 FAX. 770-253-3640
www.lsinjection.com
LS
Injection
Molding
Machines
Contents
Electric Injection Molding Machine Hydraulic Injection Molding Machine
(LGE 35~610 Ton)
Dear Friends and Customers; We are very happy to meet you. Since LS Injection Molding Machine started its business in 1969, we have
developed a full line of hydraulic, two-platen, electric and hybrid injection molding machines with clamping forces ranging from 25 Ton to
4000 Ton. Our state-of-the-art technology has earned us a worldwide reputation for excellence and 60% of our entire production is
exported to 40 countries all over the world including LCD (liquid crystal display) Injection Molding Machines to Japan, one of the front
runners of modern technology.
Electric Injection Molding Machines
The LGE Series is the result of years of research and experience in the development and manufacture of
injection molding machines.
These exceptional machines combine the benefits of servo electric technology, an injection speed/pressure
control algorithm, conformance to safety standards, a 5-point toggle clamping system designed by FEA
analysis, and a high speed injection molding mechanism.
Outstanding Features
Applying strong & quick response AC servo motor to realize high injection speed
5-point toggle high speed clamping system and highly rigid injection mechanism.
Energy saving, low noise, and clean production
High cycle molding with no time lag is attained by simultaneous operations
Designed in accordance with safety standards
Operational excellence and stable control system
Resins
AC Servo Motor
For Injection
LGH-HB Series
Geared Motor for Mold Heater Geared Motor for Nozzle Moving
Height
No oil usage
Oil Clean .
Comparison of power consumption Comparison of cooling water Comparison of annual electricity cost
Kw/cycle
L/h
7 25 20,000
18,000 LGE-50
6
20 16,000
5 14,000
15 12,000
4
6.17 10,000
3 70% 8,000
10
2 6,000
5 4,000
1 1.87
2,000
0 0
(50 ) (LGE50) 1 1 2 3 4 5
50ton hydraulic LGE-50 electric hydraulic electric
Better productivity
Conventional Cycle
Simultaneous Movement
LGE-Series
Injection speed up to 800mm/s and multi-step injection speed control
produced by a high-output and high- response servo motor.
LGH-D Series
5-point toggle high speed clamping unit and high intensity
injection mechanism
LGH-M Series
LGH-S Series
LGH-HB Series
USB
HICOM - Controller
LGE-Series
The screens are very easy to understand and very easy to use.
Main function
Screen lists saved molding data Injection / Charge / Clamp / Eject /
LGH-D Series
Self diagnosis, alarm and monitoring
Shot Data Profile
page
LGH-M Series
Temperature control by 0.1
PID and SSR heater control
Heater failure detecting circuit
Alarm recording
LGE500II / LGE610 II
LGE-Series
Advantage of Middle & large size electric machine
Energy & operation cost saving Clean : No oil usage
Low Noise : 23% less than Hydraulic type
Saving 60% of Electric consumption High speed injection(200mm/s), High precise control(by 0.01mm)
Simultaneous operation : Reducing 20% of Cycle time
Kw/cycle
7
LGH-D Series
5 60%
4 Saving 60%
1 Hydraulic
type
0
Based on steam pressure
Hydraulic type Electric type 0.35 kg/cm2 G, 15
temperature.
Saving 80% of cooling water Electric
type
LGH-M Series
L/h
25
20
80%
15
Saving 80%
10
No oil and cooling water
5
life cycle.
Adopting Tie-Bar auto balancing device for improving durability.
- Maintaining stable clamping force to adjust Tie-Bar balance in the case
LGE-Series
1 Abnormal Operation Warning Device(Buzzer) 2 Heater Control
2 Heater Band Failure Indicator
Abnormal Operation Indicating Device 3
3 Emergency Stop Push Button Clamping Unit High Speed 4 Stages Control
4 Automatic Barrel Heat-up Control Device 4 Ejector Control
5 Safety Gates With Interlocks 5 Monitoring
6 Quality Monitoring / Alarm
Shot Counter and Count up Detection for Target Production
7 PID Temperature Control Cycle Time/Ejecting Time/Charging Time/Plasticizing Time/
8
Nozzle Temperature Control by SSR Injection Start Position/Holding Pressure Shifting Position/
Cushion Position/Max. Injection Position
9 Alarm Light
LGH-D Series
Process Warning
10 Automatic Purge Circuit
11
Overrunning Abnormal/Charging Time Abnormal/
Ethernet Port for Remote Monitoring System
Plasticizing Time Abnormal
12 Heater Band Failure Indicator
Digital Indicates
13 Automatic Voltage Regulator(AVR)
14
Air Conditioning unit on Control Cabinet Screw Position/rpm/Back Pressure/Injection
15 Auxiliary Consent Pressure/Clamping Open & Close Position
Ejector Position/Nozzle & Barrel Temperature
LGH-M Series
16 Automatic Power Shut-Down Circuit
6 Digital Setting
17
Safety Door Open Interlock Circuit
Injection Speed/Pressure/Position,Screw Back Pressure/rpm
18 Gas Injection Interlock Circuit
19 Valve Gate Circuit
Nozzle, Barrel Temperature/Open&Closing Time/Position/Clamping Force
20 Eject Retract Circuit
21 Robot Interlock Circuit
Ejector Forward/Back Speed/Position/Ejector Force
22 Centralized Network System
7
LGH-S Series
(Item)
Controller Save Mold Data up to 100 Molds
1 Injection Control
5 stage Speed & 3 Stage Pressure Control Mold Card Interface/Inner Memory Editing
Closed Loop 8 Mold Temperature Control
Automatic Reducing Back Pressure Control 9
Injection Pressure Restriction Control Analog Output of Injection Position, Speed and Pressure
Screw RPM Control 10 Product Completed Signal
Screw Back Pressure Control
LGH-HB Series
11 USB
Auxiliary Pressure Response Control 12 Printer
Position, Resin Pressure, Mold internal Signal 13 PC Interface
Auxiliary Pressure Response Control 14 Hopper Block Temperature Control
Major Specification
Model Name LGE35II LGE55II LGE90II LGE120II LGE170II
Injection Unit
Screw Code Y *A B Y *A B Y *A B Y *A B Y *A B
Screw Diameter in 0.71 0.79 0.87 0.87 0.98 1.10 0.98 1.10 1.26 1.10 1.26 1.42 1.26 1.42 1.57
Injection Capacity Calculated in3 1.34 1.65 1.95 2.56 3.30 4.15 3.66 4.58 5.98 5.55 7.26 9.21 7.87 9.95 12.27
PS oz 0.71 0.88 1.06 1.34 1.76 2.19 1.94 2.43 3.17 2.96 3.88 4.90 4.16 5.29 6.53
Injection Capacity
PE oz 0.56 0.67 0.85 1.09 1.38 1.73 1.55 1.94 2.54 2.36 3.07 3.88 3.32 4.20 5.19
Mpa 253 196 156 246 196 150 236 181 143 242 191 155
Max. Injection Pressure psi 36,695 28,427 22,626 35,679 28,427 21,756 34,229 26,252 20,740 35,099 27,702 22,481
Mpa 228 177 140 222 177 135 213 163 129 218 172 139
Standard Max. Holding Pressure psi 33,069 25,672 20,305 32,198 25,672 19,580 30,893 23,641 18,710 31,618 24,946 20,160
Injection Rate in3/sec 4.64 5.98 7.51 5.98 7.51 9.82 7.51 9.82 12.45 7.38 9.34 11.47
Injection Speed in/sec 7.9 7.9 7.9 5.9
Mpa 242 196 162 253 196 187 246 196 150 236 181 143 242 191 155
Max. Injection Pressure psi 35,099 28,427 23,496 36,695 28,427 27,122 35,679 28,427 21,756 34,229 26,252 20,740 35,099 27,702 22,481
High Mpa 218 177 146 228 177 169 222 177 135 213 163 129 218 172 139
Speed Max. Holding Pressure psi 31,618 25,672 21,176 33,069 25,672 24,511 32,198 25,672 19,580 30,893 23,641 18,710 31,618 24,946 20,160
(Option) Injection Rate in3/sec 4.64 5.74 6.96 6.96 8.97 9.40 8.97 11.29 14.71 11.29 14.71 18.61 11.78 14.89 18.43
Injection Speed in/sec 11.8 11.8 11.8 9.8 11.8 11.8 9.4
Mpa 227 183 152 253 196 156 295 235 180 314 240 190 298 235 190
Max. Injection Pressure psi 32,924 26,542 22,046 36,695 28,427 22,626 42,786 34,084 26,107 45,542 34,809 27,557 43,221 34,084 27,557
Super High 162
Mpa 204 165 136 228 177 140 266 212 282 216 171 268 212 171
Speed or
Max. Holding Pressure psi 29,588 23,931 19,725 33,069 25,672 20,305 38,580 30,748 23,496 40,901 31,328 24,801 38,870 30,748 24,801
High
Pressure Injection Rate in3/sec 9.34 11.47 13.91 12.75 16.48 20.69 4.52 5.61 7.38 5.61 7.38 9.34 9.82 12.45 15.32
(Option) Injection Speed in/sec 23.6 21.7 5.9 5.9 7.9
Plasticizing Capacity(PS) lbs/h 39.7 55.1 63.9 63.9 79.4 97.0 79.4 97.0 121.3 97.0 121.3 176.4 121.3 176.4 205.0
Charging Screw Speed rpm ~500 ~500 ~400 ~400 ~350
Clamping Unit
Clamping Force US ton 33.1 55.1 88.2 121.3 165.3
Tie Bar Distance in 10.2 x 10.2 13.2 x 13.2 14.2 x 14.2 16.5 x 16.5 20.1 x 20.1
Clamping Stroke in 9.1 10.6 11.8 13.8 15.7
Daylight in 18.9 23.2 25.6 29.9 35.4
Die Plate Dimension in 15.0 x 15.7 18.5 x 18.9 21.9 x 23.2 23.6 x 24.4 28.3 x 28.7
Mold Thickness in 4.7 ~ 9.8 5.9 ~ 12.6 5.9 x 13.8 7.9 ~ 16.1 9.8 ~ 19.7
Ejector Force US ton 1.1 2.2 2.2 2.8 3.9
Ejector Stroke in 2.4 2.8 2.8 3.1 3.9
General
Electric Heater kw 4.4 4.8 5.3 5.3 6.3 8.1 6.3 8.1 9.7 8.1 9.7 11.2 9.7 11.2 16.4
Machine Dimension : LxWxH ft 10.9 x 3.0 x 4.8 13.3 x 3.2 x 5.1 13.3 x 3.5 x 5.1 15.6 x 3.9 x 5.9 17.0 x 4.7 x 5.9
Machine Weight lbs 4,850 6,173 8,819 12,125 16,535
Note 1. Injection capacity calculated : Screw Area x Screw Stroke.
2. Actual injection capacity output may vary from calculated injection capacity
3. Clamping system is double 5-point toggle structures.
4. The maximum injection and holding pressures are maximum pressure that can be set on the machine.
Actual setting pressure will be restricted by molding condition and cycle time.
5. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure.
6. The mold size should be bigger than 60% of the Tie-bar distance. (HxV)
7. Due to continuous improvements, specifications are subject to change without notice.
* : Standard
LGE-Series
Injection Unit
Screw Code Y *A B Y *A B Y *A B Y *A B Y *A B
Screw Diameter in 1.42 1.57 1.77 1.57 1.77 1.97 1.97 2.17 2.36 2.56 2.76 3.15 2.76 2.95 3.35
Injection Capacity Calculated in3 12.45 15.32 19.41 16.84 21.36 26.36 29.96 36.25 43.14 77.99 90.44 118.08 98.61 113.26 145.42
PS oz 6.60 8.15 10.34 8.96 11.36 14.00 15.94 19.26 22.93 41.45 48.08 62.79 52.45 60.21 77.36
Injection Capacity
PE oz 5.26 6.46 8.18 7.13 8.99 11.11 12.63 15.31 18.20 32.91 38.17 49.84 41.62 47.80 61.38
Mpa 254 206 163 261 206 167 216 178 150 211 183 140 226 196 157
Max. Injection Pressure psi 36,840 29,878 23,641 37,855 29,878 24,221 31,328 25,817 21,756 30,603 26,542 20,305 32,779 28,427 22,771
Mpa 229 185 147 235 185 150 194 161 135 176 153 117 188 163 131
Standard Max. Holding Pressure psi 33,214 26,832 21,321 34,084 26,832 21,756 28,137 23,351 19,580 25,527 22,191 16,969 27,267 23,641 19,000
Injection Rate in3/sec 9.34 11.47 14.58 11.47 14.58 18.00 18.00 21.72 25.87 32.40 37.59 49.06 37.59 43.14 55.41
Injection Speed in/sec 5.9 5.9 5.9 6.3 6.3
Mpa 239 194 153 261 206 167 196 162 136 192 167 167 147
Max. Injection Pressure psi 34,664 28,137 22,191 37,855 29,878 24,221 28,427 23,496 19,725 27,847 24,221 24,221 21,321
High 215 175 138 235 185 150 177 146 123 160 139 139 122
LGH-D Series
Mpa
Speed Max. Holding Pressure psi 31,183 25,382 20,015 34,084 26,832 21,756 25,672 21,176 17,840 23,206 20,160 20,160 17,695
(Option) Injection Rate in3/sec 12.45 15.32 19.41 15.32 19.41 23.98 23.98 28.99 34.48 40.52 46.99 46.99 53.94
Injection Speed in/sec 7.9 7.9 7.9 7.9 7.9
Mpa 127 210 204 180 191
Max. Injection Pressure psi 18,420 30,458 29,588 26,107 27,702
Super High Mpa 188 175 170 150 159
Speed or Max. Holding Pressure
High psi 27,267 25,382 24,656 21,756 23,061
Pressure Injection Rate in3/sec 46.99 61.33 46.99 53.94 55.41
(Option) Injection Speed in/sec 7.9 7.9 5.9
Plasticizing Capacity(PS) lbs/h 176.4 205.0 246.9 205.0 246.9 282.2 282.2 350.5 379.2 434.3 621.7 740.8 621.7 683.4 815.7
LGH-M Series
Charging Screw Speed rpm ~300 ~250 ~250 ~210 ~210
Clamping Unit
Clamping Force US ton 220.5 275.5 330.7 496.0 606.3
Tie Bar Distance in 22.8 x 22.8 25.2 x 25.2 28.1 x 28.1 32.7 x 32.7 35.4 x 35.4
Clamping Stroke in 19.7 21.7 23.6 31.5 35.4
Daylight in 41.3 46.5 51.2 61.0 66.9
Die Plate Dimension in 33.9 x 32.9 36.8 x 38.2 40.6 x 42.1 47.2 x 47.2 52.6 x 52.6
Mold Thickness in 10.6 ~ 21.7 11.8 ~ 24.8 13.8 ~ 27.6 13.8 ~ 29.5 15.7 x 31.5
Ejector Force US ton 5.1 5.1 6.8 11.0 14.3
Ejector Stroke in 4.7 5.5 5.9 7.1 7.9
General
LGH-S Series
Electric Heater kw 11.2 16.4 18.2 16.4 18.2 21 21.0 23.9 32 23.31 30.40
Machine Dimension : LxWxH ft 19.8 x 5.1 x 6.7 21.1 x 5.6 x 6.7 24.1 x 5.8 x 7.1 29.3 x 7.2 x 7.4 31.2 x 7.8 x 7.4
Machine Weight lbs 23,149 31,967 38,581 61,729 69,446
LGH-HB Series
Model A B C D E F G H I J O L M (mm) N K
LGE35II 124.29 47.24 60.63 37.13 4.72~9.84 9.06 18.90 2.36 1.97 9.06 6.69 3.54 4-M10 TAP 1.68 3.94
LGE55II 145.75 48.86 63.94 41.65 5.91~13.78 10.63 24.41 2.76 1.97 9.84 6.69 3.54 4-M10 TAP 1.68 3.94
LGE90II 159.45 50.71 66.14 44.02 5.91~13.78 11.81 25.59 2.76 1.97 13.78 6.69 3.54 4-M10 TAP 1.68 3.94
LGE120II 187.09 50.83 68.19 50.00 7.87~16.14 13.78 29.92 3.15 1.97 15.75 6.69 3.54 4-M10 TAP 1.64 3.94
LGE170II 206.77 53.70 74.09 55.43 9.84~19.67 15.75 35.43 3.94 1.97 17.72 6.69 3.54 4-M10 TAP 1.64 3.94
LGE220II 237.68 52.36 72.52 60.59 10.63~ 21.65 19.69 41.34 4.72 1.97 19.69 6.69 3.54 4-M10 TAP 2.11 3.94
LGE280II 257.01 54.41 79.96 66.02 11.81~24.80 21.65 46.46 5.51 1.97 23.62 6.69 3.54 4-M10 TAP 2.11 3.94
LGE330II 300.83 57.09 84.57 68.62 13.78~27.56 23.62 51.18 5.91 1.97 23.62 6.69 3.54 4-M10 TAP 2.11 3.94
LGE500II 364.53 57.09 83.11 82.32 13.78~29.53 31.50 61.02 7.09 1.97 16.93 11.02 7.48 4-M16 TAP 2.72 3.94
LGE610II 371.65 57.28 83.35 89.76 15.75~31.50 35.43 66.93 7.87 1.97 18.15 11.02 7.48 4-M16 TAP 2.87 3.94
LGE-Series
LGE 35II LGE 55II LGE 90II
LGH-D Series
LGE 120II LGE 170II LGE 220II
LGH-M Series
LGE 280II LGE 330II LGE 500II
LGH-S Series
LGE 610II
LGH-HB Series
All cover box type design for better safety and appearance High speed injection mechanism equipped high response & high
torque servo motor
LGE-Series
Injection Unit
LGH-D Series
Max. Injection Pressure psi 28,427 27,122 35,679 28,427 21,756 35,679 28,427 21,756
34,229 26,252 20,766 35,099 27,702 22,481 35,099 27,702 22,481
Mpa 177 169 222 177 135 222 177 135213 163 129 218 172 140 218 172 140
High
Max. Holding Pressure psi 25,672 24,511 32,198 25,672 19,580 32,198 25,672 19,580
30,893 23,627 18,689 31,589 24,932 20,233 31,589 24,932 20,233
Speed
Injection Rate in3/sec 8.99 11.27 8.99 11.27 14.72 8.99 11.27 14.72
11.29 14.71 19 11.78 14.89 18 11.78 14.89 18
Injection Speed in/sec 11.8 11.8 11.8 11.8 9.4 9.4
Plasticizing Capacity PS lbs/h 79.4 97.0 79.4 97.0 121.3 36.0 44.0 55.0 97.0 121.3 176.4 121.3 176.4 205.0 55.0 80.0 93.0
Charging Screw Speed rpm ~ 500 ~ 400 ~ 400 ~ 400 ~ 350 ~ 350
Clamping Unit
Clamping Force US ton 165.3 275.6
Tie Bar Distance HxV in 27.6 x 16.1 37.4 x 22.0
Clamping Stroke in 15.7 21.7
LGH-M Series
Daylight max. in 41.3 51.2
Mold Thickness in 5.9 ~ 25.6 7.9 ~ 29.5
Ejector Force US ton 2.8 5
Ejector Stroke in 7.9 5.9
Ejector rod protrusion in 3.9 3.9
Rotary table positioning 180 , Servomotor Drive 180 , Servomotor Drive
Max. Mold Weight on Moving Platen US ton 275.6 x 2 551.2 x 2
General
Heater kw 8.4 10.1 8.4 10.1 12.8 8.4 10.1 12.8 8.4 10.1 14.6 10.1 14.6 14.3 10.1 14.6 14.3
Machine Dimension : L X W X H ft 18.7 x 5.6 x 6.6 22.3 x 6.3 x 6.9
LGH-S Series
Developed high cycle and super high speed machine for packaging and
mobile product
LGE-Series
Injection Unit
U8 U8
Screw Diameter in 0.87 0.98 1.10 0.87 0.98 1.10
Injection Capacity Calculated in3 2.56 3.30 4.15 2.56 3.30 4.15
PS oz 1.36 1.75 2.21 1.36 1.75 2.21
Injection Capacity PE oz 1.08 1.39 1.75 1.08 1.39 1.75
Mpa 231 179 143 255 196 157
Max. Injection Pressure psi 33,504 25,962 20,740 36,985 28,427 22,771
High
Speed Mpa 208 161 129 229 176 141
Max. Holding Pressure psi 30,153 23,366 18,666 33,214 25,527 20,450
Injection Rate in3/sec 11.6 15.0 18.8 18.6 24.0 30.1
Injection Speed in/sec 19.7 31.5
Mpa 333 294 235
Max. Injection Pressure psi 48,327 42,641 34,113
LGH-D Series
Super High Mpa 300 265 212
Speed
or High
Max. Holding Pressure psi 43,494 38,377 30,702
Pressure Injection Rate in3/sec 11.6 15.0 18.8
(option) Injection Speed in/sec 19.7
Plasticizing Capacity PS lbs/h 63.9 79.4 97.0 63.9 79.4 97.0
Charging Screw Speed rpm ~ 500 ~ 500
Clamping Unit
Clamping Force US ton 121.3 121.3
Tie Bar Distance HxV in 16.5 x 16.5 16.5 x 16.5
Clamping Stroke in 13.8 13.8
LGH-M Series
Daylight max. in 29.9 29.9
Mold Thickness in 7.9 ~ 16.1 7.9 ~ 16.1
Ejector Force US ton 2.8 2.8
Ejector Stroke in 3.1 3.1
General
Heater kw 5.3 6.3 8.1 5.3 6.3 8.1
L ft 15.6 15.6
Machine Dimension W ft 3.9 3.9
H ft 5.9 5.9
Machine Weight lbs 10,582 10,582
LGH-S Series
II II III III
Standard Standard
High speed High speed
Ultra high speed
LGE-Series
Improve load cell sensing back pressure : Improve and control of injection pressure
Stable of bearing structure :Improve for screw wear, noise,
Easy to modulate screen couple ring structure
LGH-D Series
T-Box structure S-shaft structure
Friction of T-box and casting is affected by the load cell measurement. Load cell defects load of ball screw directly. Stable structure for s-shaft & Bearing
LGH-M Series
Injection unit supported by Injection unit supported by Single-shaft ball screw Double-shaft nozzle touch
tie load. tie load & under LM guide structure(220ton) structure(200ton)
Double shaft nozzle touch structure. Double center press moving platen & Euromap ejector
Prevent platen failling : Improve parallelism of platen and Improve productivity multi cavity
nozzle touch pressure Unity the Euromap ejector(Enhanced modulation)
Remove the geared motor damage problem
Increased user convenience : Simplified barrel
LGH-HB Series
Major Specification
Model Name LGE200III LGE240III LGE310III
Injection Unit
Injection Unit Code i150 i180 i220 i180 i220 i280 i220 i280
Screw Diameter in 1.26 1.42 1.57 1.42 1.57 1.77 1.57 1.77 1.97 1.42 1.57 1.77 1.57 1.77 1.97 1.77 1.97 2.17 1.57 1.77 1.97 1.77 1.97 2.17
Screw Stroke in 6.38 6.38 6.38 7.09 7.09 7.09 7.99 7.99 7.99 7.09 7.09 7.09 7.99 7.99 7.99 8.86 8.86 8.86 7.99 7.99 7.99 8.86 8.86 8.86
Injection Capacity Calculated in3 7.95 10.06 12.42 11.18 13.80 17.47 15.57 19.70 24.32 11.18 13.80 17.47 15.57 19.70 24.32 21.84 26.96 32.62 15.57 19.70 24.32 21.84 26.96 32.62
PS oz 4.27 5.41 6.68 6.01 7.42 9.39 8.37 10.59 13.08 6.01 7.42 9.39 8.37 10.59 13.08 11.74 14.49 17.54 8.37 10.59 13.08 11.74 14.49 17.54
Injection Capacity
PE oz 3.35 4.25 5.24 4.72 5.82 7.37 6.57 8.31 10.26 4.72 5.82 7.37 6.57 8.31 10.26 9.21 11.38 13.76 6.57 8.31 10.26 9.21 11.38 13.76
Mpa 273 216 175 266 216 170 261 206 167 266 216 170 261 206 167 242 196 162 261 206 167 242 196 162
Max. Injection Pressure psi 39,598 31,291 25,346 38,631 31,291 24,720 37,834 29,869 24,180 38,631 31,291 24,720 37,834 29,869 24,180 35,117 28,447 23,511 37,834 29,869 24,180 35,117 28,447 23,511
Mpa 246 194 157 240 194 153 235 185 150 240 194 153 235 185 150 218 177 146 235 185 150 218 177 146
Standard Max. Holding Pressure psi 35,638 28,162 22,811 34,768 28,162 22,248 34,051 26,882 21,762 34,768 28,162 22,248 34,051 26,882 21,762 31,606 25,602 21,160 34,051 26,882 21,762 31,606 25,602 21,160
Injection Rate in3/sec 8.34 10.56 13.04 10.56 11.73 16.50 13.04 16.50 20.37 10.56 11.73 16.50 13.04 16.50 20.37 16.50 20.37 24.65 13.04 16.50 20.37 16.50 20.37 24.65
Injection Speed in/sec 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7
Mpa 273 216 175 266 216 170 261 206 167 266 216 170 261 206 167 242 196 162 261 206 167 242 196 162
Max. Injection Pressure psi 39,598 31,291 25,346 38,631 31,291 24,720 37,834 29,869 24,180 38,631 31,291 24,720 37,834 29,869 24,180 35,117 28,447 23,511 37,834 29,869 24,180 35,117 28,447 23,511
Mpa 246 194 157 240 194 153 235 185 150 240 194 153 235 185 150 218 177 146 235 185 150 218 177 146
High
Max. Holding Pressure psi 35,638 28,162 22,811 34,768 28,162 22,248 34,051 26,882 21,762 34,768 28,162 22,248 34,051 26,882 21,762 31,606 25,602 21,160 34,051 26,882 21,762 31,606 25,602 21,160
Speed
Injection Rate in3/sec 14.72 18.63 23.01 18.63 23.01 29.12 23.01 29.12 35.95 18.63 23.01 29.12 23.01 29.12 35.95 24.26 29.95 36.25 23.01 29.12 35.95 24.26 29.95 36.25
Injection Speed in/sec 11.8 11.8 11.8 11.8 11.8 9.8 11.8 9.8
Mpa 273 216 175
Max. Injection Pressure psi 39,598 31,291 25,346
Super High Mpa 246 194 157
Speed or Max. Holding Pressure psi 35,638 28,162 22,811
High
Injection Rate in3/sec 24.54 31.06 38.34
Pressure
Injection Speed in/sec 19.7
Plasticizing Capacity(PS) lbs/h 114.6 163.1 218.3 141.1 187.4 244.7 156.5 205.0 297.6 141.1 187.4 244.7 156.5 205.0 297.6 205.0 297.6 381.4 156.5 205.0 297.6 205.0 297.6 381.4
Charging Screw Speed rpm ~350 ~300 ~250 ~300 ~250 ~250 ~250 ~250
Clamping Unit
Clamping Force US ton 198.4 242.5 308.6
Tie Bar Distance : H x V in 22.0 x 20.1 22.8 x 22.8 25.2 x 25.2
Clamping Stroke in 17.7 19.7 21.7
Daylight : max. in 39.4 44.5 49.2
Die Plate Dimension : H x V in 31.5 x 29.5 33.9 x 32.9 36.8 x 38.2
Mold Thickness in 10.6 ~ 21.7 10.6 ~ 24.8 11.8 ~ 27.6
Ejector Force US ton 5.1 5.1 6.8
Ejector Stroke in 4.7 5.1 5.9
General
Electric Heater kw 11.2 14.3 16.3 14.3 16.3 19.9 16.3 19.9
Machine Dimension : L x W x H ft 65.7 x 16.1 x 21.1 21.9 x 5.1 x 6.6 23.3 x 5.3 x6.7
Machine Weight lbs 18,298 18,739 19,180 19,401 19,842 20,503 20,944 22,046
Note 1. Injection capacity calculated : Screw Area x Screw Stroke.
2. Actual injection capacity output may vary from calculated injection capacity
3. Clamping system is double 5-point toggle structures.
4. The maximum injection and holding pressures are maximum pressure that can be set on the machine.
Actual setting pressure will be restricted by molding condition and cycle time.
5. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted
by an injection pressure.
6. The mold size should be bigger than 60% of the Tie-bar distance. (HxV)
7. Due to continuous improvements, specifications are subject to change without notice.
* : Standard
LGE-Series
Injection Unit Code i330 i280 i330 i380 i330 i380 i450
Screw Diameter in 1.97 2.17 2.36 1.77 1.97 2.17 1.97 2.17 2.36 2.17 2.36 2.56 1.97 2.17 2.36 2.17 2.36 2.56 2.56 2.76 3.15
Screw Stroke in 9.76 9.76 9.76 8.86 8.86 8.86 9.76 9.76 9.76 10.63 10.63 10.63 9.76 9.76 9.76 10.63 10.63 10.63 15.16 15.16 15.16
Injection Capacity Calculated in3 29.72 35.96 42.79 21.84 26.96 32.62 29.72 35.96 42.79 39.15 46.59 54.67 29.72 35.96 42.79 39.15 46.59 54.67 77.96 90.42 118.09
PS oz 15.97 19.33 23.00 11.74 14.49 17.54 15.97 19.33 23.00 21.04 25.04 29.39 15.97 19.33 23.00 21.04 25.04 29.39 41.46 48.08 62.80
Injection Capacity
PE oz 12.54 15.17 18.06 9.21 11.38 13.76 12.54 15.17 18.06 16.52 19.66 23.07 12.54 15.17 18.06 16.52 19.66 23.07 32.90 38.15 49.83
Mpa 237 196 165 242 196 162 237 196 165 235 198 169 237 196 165 235 198 169 246 214 167
Max. Injection Pressure psi 34,420 28,447 23,909 35,117 28,447 23,511 34,420 28,447 23,909 34,136 28,731 24,464 34,420 28,447 23,909 34,136 28,731 24,464 35,667 31,080 24,198
Mpa 214 177 148 218 177 146 214 177 148 212 178 152 214 177 148 212 178 152 221 193 150
Standard Max. Holding Pressure psi 30,978 25,602 21,518 31,606 25,602 21,160 30,978 25,602 21,518 30,722 25,858 22,018 30,978 25,602 21,518 30,722 25,858 22,018 32,101 27,972 21,778
Injection Rate in3/sec 20.37 24.65 29.33 16.50 20.37 24.65 20.37 24.65 29.33 24.65 29.33 34.42 20.37 24.65 29.33 24.65 29.33 34.42 32.40 37.58 49.08
Injection Speed in/sec 6.7 6.7 6.7 6.7 6.7 6.7 6.7
Mpa 237 196 165 242 196 162 237 196 165 235 198 169 237 196 165 235 198 169 246 214 167
Max. Injection Pressure psi 34,420 28,447 23,909 35,117 28,447 23,511 34,420 28,447 23,909 34,136 28,731 24,464 34,420 28,447 23,909 34,136 28,731 24,464 35,667 31,080 24,198
LGH-D Series
Mpa 214 177 148 218 177 146 214 177 148 212 178 152 214 177 148 212 178 152 221 193 150
High
Max. Holding Pressure psi 30,978 25,602 21,518 31,606 25,602 21,160 30,978 25,602 21,518 30,722 25,858 22,018 30,978 25,602 21,518 30,722 25,858 22,018 32,101 27,972 21,778
Speed
Injection Rate in3/sec 23.96 29.00 34.51 24.26 29.95 36.25 23.96 29.00 34.51 29.00 34.51 40.50 23.96 29.00 34.51 29.00 34.51 40.50 40.50 46.97 61.35
Injection Speed in/sec 7.9 9.8 7.9 7.9 7.9 7.9 7.9
Mpa
Max. Injection Pressure psi
Super High Mpa
Speed or Max. Holding Pressure psi
High
Injection Rate in3/sec
Pressure
Injection Speed in/sec
Plasticizing Capacity(PS) lbs/h 262.4 335.1 423.3 205.0 297.6 381.4 262.4 335.1 423.3 335.1 423.3 522.5 262.4 335.1 423.3 335.1 423.3 522.5 498.2 593.0 826.7
LGH-M Series
Charging Screw Speed rpm ~220 ~250 ~220 ~220 ~220 ~220 ~210
Clamping Unit
Clamping Force US ton 308.6 363.8 418.9
Tie Bar Distance : H x V in 25.2 x 25.2 28.1 x 28.1 28.3 x 28.3
Clamping Stroke in 21.7 23.6 27.6
Daylight : max. in 49.2 53.1 57.1
Die Plate Dimension : H x V in 36.8 x 38.2 40.6 x 42.1 44.5 x 42.1
Mold Thickness in 11.8 ~ 27.6 13.8 ~ 29.5 13.8 ~ 29.5
Ejector Force US ton 6.8 6.8 8.8
Ejector Stroke in 5.9 5.9 5.9
LGH-S Series
General
Electric Heater kw 23.0 19.9 23.0 24.3 23.0 24.3 23.3
Machine Dimension : L x W x H ft 23.3 x 5.3 x6.7 24.7 x 5.6 x 7.1 8.10
Machine Weight lbs 2,487 26,015 26,455 26,896 39,242 39,683 41,888
LGH-HB Series
The LGH-D Series, designed with LSs high technology, meets the demand for
precision molding. Improved rigidity of the platen provides more precise and
stable products.
LGH-D Series
LGH-90D LGH-250D
LGH-110D LGH-280D
LGH-150D LGH-330D
LGH-190D LGH-390D
Excellent and smooth control system to relieve back pressure during injection and charging
LGE- Series
By adopting a sliding bearing (or sliding type bearing) in the injection cylinder, we minimized friction to achieve faster
recovery and precise molding. The back pressure control device, increased plasticizing quantity on charge, and extended
scope of low pressure control maximize the effectiveness of the molding process.
LGH-D Series
Control for more precise molding
Adopting the linear potentiometer to detect the position of the clamp, ejector and screw and installing a pressure sensor
and hydraulic oil temperature sensor as standard features has resulted in greater precision.
LGH-M Series
New and diverse injection unit
Nozzle centering is easy to adjust with the newly adopted four bolt alignment system on the
injection unit. Diverse injection module series offer the customer a wide selection of injection
pressure and shot sizes. The injection unit features a new standard 21:1 screw with an L/D
increased by 5% to handle a greater variety of resins.
The back frame is exceptionally clean due to simplifying pipes and covering
the lower part.
Fast response pre-fill valve Direct clamping mechanism Clamping cylinder with long stroke
minimizes pressure loss. simplifies maintenance. eliminates spacer for mold thickness adjustment.
LGH-D Series
Highly rigid mold platen High torque hydraulic motor
ensures precise molding. for high precision and quality molding.
HICOM TFT Color LCD control device DBG Screw & Wear resistant bimetallic cylinder
LGH-M Series
enhances repeatability and machine operations. provide high mixing and plasticizing performance.
LGH-S Series
LGH-HB Series
Controller
The Hicom-700 is controlled by a high speed control algorithm and is a super precise
controller with high speed response from the latest microprocessor.
LGE- Series
LGH-D Series
Mold open speed-4 steps, Injection speed-6 steps/closed loop Screw cold prevention/ temp alarm
Mold close speed-3 steps (holding pressure -1 speed) Automatic heat-up control
Set/Monitor clamp/ejector position Injection pressure-5 steps/closed loop Heater/Thermocouple breakage alarm
Ejector Adv./Ret. speed - 3/2 steps (holding pressure -3 speed) Heater reservation
Monitor mold open/close speed Cut over by pressure, time, speed
and pressure in real time 3-step charging & 2-step suck back speed
LGH-M Series
LGH-S Series
All manufacturing information - working time, Detail information - product number by Easy to maintain by monitoring the input /
machine time quantity of products etc.- are manufacturing process, cushion, injection output in screen for self diagnosis and
monitored in one screen capacity, holding pressure, charging, defects tracking the progress of the current operation.
before and after clamping of mold-are
monitored.
LGH-HB Series
LGE- Series
2
*3 Mechanical Safety Device
Mold Moving During Charging with High Speed Injection(By Pump)
4 Air Blow Off Unit
3 Abnormal Hyd. Oil Leveling Device
5 Auto. Mold Clamps(QDC)
Electric System
6
1
Hydraulic Ejector Holding Circuit with Valve
Closed Loop Controller(HICOM-4000)
LGH-D Series
7 Hydraulic Core Puller(B & D)
2 Automatic Voltage Regulator
8 Hydraulic Ejector B Circuit
3 Automatic Power Shut Down Circuit
9
4
Automatic Lubrication Device for Clamping Side
Motion & No Motion Switch(Clamp, Ejector & Core)
10
5 Gas Injection Interlock Circuit
Pneumatic Powered Safety Gate(Opening & Closing)
6 Robot Interlock Circuit
11 Pneumatic Powered Safety Gate(Opening)
7 Heater Band Failure Indicator
12 Products Gutter
8 Screw Ejector Circuit
Injection Unit
9 Auto Purge Circuit
1
10 Valve Gate Circuit
High Response Closed Loop Control with Servo Valve
11 Ejector Retract Circuit
*2 Nozzle Safety Cover with Interlock
12 Auxiliary Consent Box
LGH-M Series
3
13 Printer Port
Anti-Wear and Anti-Corrosive Barrel and Screw
14 Air Conditioning Unit on Control Cabinet
4
General
Automatic Lubrication Device for Injection Side
1 Crusher
5
2 General Hopper
Centralized Lubricating Equipment with Manual Grease
3 Hopper Dryer
Pump for Injection Side
4 Hopper Loader
6 Extension Nozzle (Std. + 30,50,70,100,125,150mm)
5 Hopper Ladder
7
LGH-S Series
6 Mixer
Temperature Controller for Extension Nozzle Heater
7 Conveyor
8 Fan Blower
8
9
Different Color Painting Finish-Recommended Color
High Speed Injection Device(Accumulator)
9
10 Hydraulic Shut Off Nozzle
Mold Temperature Controller(Hot Runner Controller)
11 Pneumatic Shut Off Nozzle
10 Take-out Robot
12 Special Screw for Flame-Resistant ABS
11 Maintenance Tool
LGH-HB Series
13
12 Spare Parts
Special Screws for Various Materials(Uni-Melt,etc.
13 High Efficiency Inverter
14 Thermosetting Barrel and Screw
15 Screw Torque Selecting Device
Major Specification
Model Name LGH90D LGH110D LGH150D LGH190D
INJECTION UNIT
Injection Unit Code i2 i3 i5 i7
Screw Code Y *A B Y *A B Y *A B Y *A B
Screw Diameter in 1.10 1.26 1.42 1.26 1.42 1.57 1.42 1.57 1.77 1.57 1.77 1.97
Screw Stroke in 5.71 5.71 5.71 6.46 6.46 6.46 7.87 7.87 7.87 8.86 8.86 8.86
Injection Capacity Calculated in3 5.43 7.08 8.97 8.06 10.19 12.57 12.39 15.32 19.41 17.21 21.79 26.91
Injection Capacity PS oz 2.9 3.8 4.8 4.3 5.4 6.7 6.6 8.1 10.3 9.2 11.6 14.3
Injection Pressure psi 35,274 26.882 21,335 35,416 27,878 22,615 33,709 27,309 21,619 30,722 24,180 19,628
Injection Rate in3/sec 5.2 6.8 8.7 5.9 7.4 9.2 7.3 9.0 11.4 9.6 12.2 15.1
Plasticizing Capacity(PS) lb/h 119.0 145.5 185.2 114.6 163.1 224.9 163.1 227.1 269.0 187.4 246.9 339.5
Max. Screw Speed rpm 440 398 354 311 312 312 283 259 259 255
CLAMPING UNIT
Clamping Force US ton 90 112 146 190
Mold Opening Force US ton 5.6 7.8 9.0 10.4
Distance Between Tie-rods in 14.6 x 14.6 16.1 x 16.1 18.1 x 18.1 20.3 x 20.3
Die Plate Dimension in 21.3 x 21.3 24.0 x 24.0 26.4 x 26.4 29.1 x 29.1
Clamping Stroke in 18.1 18.1 22.0 26.4
Daylight in 24.8 24.8 29.5 33.9
Minimum Mold Thickness in 6.7 6.7 7.5 7.5
Mold Close Speed in/min 1,614.2 1,692.9 1,692.9 1,692.9
Mold Open Speed in/min 1,692.9 1,692.9 1,732.3 1,732.3
Ejector Force US ton 2.4 2.4 6.8 6.8
Ejector Stroke in 3.1 3.1 3.5 4.3
GENERAL
Utilized Oil Quantity US gal 58.1 58.1 76.6 118.9
Electric Motor HP 20.1 24.8 24.8 29.5
Electric Heater kW 5.5 6.5 10.2 11.4
Machine Dimension ft 14.1 x 3.6 x 5.2 14.4 x 3.6 x 5.6 16.4 x 3.9 x 5.6 17.7 x 4.3 x 5.9
Machine Weight lbs 9,408 10,080 12,320 14,560
Note
1. Due to continuous improvements, specifications are subject to change without notice.
2. Injection capacity and plasticizing vary with material and molding conditions.
3. Figures in this table are based on AC220V, 60Hz electrical supply.
* : Standard
LGE- Series
Screw Stroke in 9.92 9.92 9.92 12.20 12.20 12.20 12.20 12.20 12.20 12.99 12.99 12.99
Injection Capacity Calculated in3 24.23 29.90 36.25 37.10 44.91 53.46 37.10 44.91 53.46 47.84 56.94 66.82
Injection Capacity PS oz 12.9 15.9 19.3 19.8 23.9 28.4 19.7 23.9 28.4 25.4 30.3 35.5
Injection Pressure psi 34,563 27,878 23,042 32,003 26,455 22,188 32,003 26,455 22,188 31,149 26,171 22,188
Injection Rate in3/sec 10.9 13.4 16.2 15.1 18.3 21.8 15.1 18.3 21.8 18.7 22.2 26.1
LGH-D Series
Plasticizing Capacity(PS) lb/h 187.4 264.6 337.3 306.4 392.4 443.1 306.4 392.4 443.1 372.6 443.1 551.2
Max. Screw Speed rpm 198 229 229 212 229 229 212 219 212 196
CLAMPING UNIT
Clamping Force US ton 246 280 336 292
Mold Opening Force US ton 15.2 16.5 19.3 22.3
Distance Between Tie-rods in 22.0 x 22.0 24.0 x 24.0 26.0 x 26.0 28.0 x 28.0
Die Plate Dimension in 32.7 x 32.7 34.6 x 34.6 37.8 x 37.8 39.4 x 39.4
Clamping Stroke in 30.3 30.3 31.5 37.4
Daylight in 39.8 39.8 43.3 49.2
Minimum Mold Thickness in 9.4 9.4 11.8 11.8
Mold Close Speed in/min 1,496.1 1,653.5 1,535.4 1,732.3
Mold Open Speed in/min 1,496.1 1,653.5 1,535.4 1,653.5
Ejector Force US ton 8.8 8.8 8.8 8.8
Ejector Stroke in 5.1 5.1 5.1 5.5
LGH-M Series
GENERAL
Utilized Oil Quantity US gal 155.9 211.3 317.0 317.0
Electric Motor HP 40.2 49.6 49.6 60.3
Electric Heater kW 13.4 16.7 16.7 20.4
Machine Dimension ft 20.7 x 4.6 x 6.2 21.7 x 4.9 x 6.2 21.7 x 4.9 x 6.6 24.6 x 5.2 x 6.9
Machine Weight lbs 16,800 20,160 29,120 38,080
LGH-S Series
LGH-HB Series
LGH330D LGH390D
LGE- Series
LGH-D Series
A
B E
F
G H
0
L
I
K
J
LGH-M Series
P
M N
(unit : inch)
Model A B C D E F G H I J K L M N O P
LGH90D 160.0 166.3 46.9 61.7 40.9 24.8 18.1 6.7 2.8 6.7 3.5 4-M10DP18 1.2
LGH-S Series
LGH110D 160.9 173.2 49.0 63.2 43.3 24.8 18.1 7.5 3.1 6.7 3.5 4-M10DP20 1.2
LGH150D 186.7 196.7 50.4 64.6 45.5 29.5 22.0 7.5 3.5 6.7 3.5 4-M10DP18 1.2
LGH190D 201.3 213.4 52.0 67.2 50.2 33.9 26.4 9.4 3.9 7.5 3.5 4-M10DP20 1.2
LGH250D 228.8 240.9 54.0 71.3 54.3 39.8 30.3 9.4 5.1 6.7 3.5 4-M10DP18 1.2
LGH280D 238.3 256.8 55.4 72.5 55.9 40.0 30.5 11.8 5.1 6.7 3.5 4-M10DP24 1.2
LGH330D 254.4 257.7 59.1 76.3 58.7 43.5 31.7 11.8 5.1 6.7 3.5 4-M10DP18 1.2
LGH390D 272.3 294.1 59.1 81.8 61.8 49.2 37.4 11.8 5.5 6.7 3.5 4-M10DP18 1.2
LGH-HB Series
Maximum Productivity
Two-Platen Injection Molding Machines provide HIGH EFFICIENCY and LOW RUNNING COST,
which surely give satisfaction to the customers who want the middle and large size injection
molding machine that require SMALL SPACE but have HIGH EFFICIENCY.
Mold Close High Pressure Clamping Mold Open & Ejection Mold Open
Mold closes until the mold touches It starts to build up the high pressure After cooling out and the release of Mold is open condition to start the
completely, then half nuts advance clamping through four short-stroke high pressure, half nuts retract, then cycle.
all the way to lock with the tie bars. clamping cylinders in the stationary mold opens until the mold open limit
platen. to eject parts out.
LGE- Series
13m
9m
LGH-D Series
Less Hydraulic Oil High Productivity
The hydraulic oil quantity is reduced to less than half of a conventional Unique clamping mechanism enables the clamp pressure to increase with
machine with compact design on dividing clamping cylinder from booster four short-stroke clamping cylinders and the high-pressure design, which
cylinders for the mold movement, and on adopting the high pressure of leads shortening the pressure-up timing and realizes the high cycle by
hydraulic system. adopting the standard of DBG screw and back-pressure relieving.
LGH-M Series
Energy Saving Remote Control
Power consumption and noise are highly reduced through the optimized The complete remote control is possible through electro-magnetic
design of unique clamping mechanism, reducing the number of hydraulic proportional control valves for clamping and screw back pressures, linear
pump motor, dual torque hydraulic motor and the optimized design of potentiometer for ejecting, pressure switch & timer for nozzle movement,
hydraulic system. And the back-pressure is minimized using LM Guide to and solenoid valve for torque selection.
the sliding part of the injection unit.
Precise molding with zero scrap is possible through HICOM-4000 controller Two-platen machines are designed for easy maintenance as adopting
with statistical process control and user friendly 10.4 TFT Color LCD screw swiveling device of combined the moving cylinder with the
featuring IMPACT auto-tuned PID closed loop, which controls injection connection part of injection unit, easy nozzle center adjustment, improved
speed, pressure and temperature. heater wiring and automatic grease supply unit for clamping unit.
LGH-HB Series
26% LESS SPACE 29% LESS WEIGHT 55% LESS HYD. OIL 14% LESS CYCLE TIME 12% LESS NOISE
Controller
HICOM-5000 Closed Loop Controller focused on customer convenience guarantees
precise molding and the reliability of controller, using the cutting edge technology of latest
microprocessor.
HICOM 5000
LGE- Series
LGH-D Series
Mold open speed - 4 steps Set/Monitor Pre/Actual Temp/Bar Graph 4 Core(Program Standard)
Mold close speed - 3 steps Screw Cold Prevention/Temp Alarm Delay, Operation time setting per each Core
Set/Monitor clamp/Ejector position Heater/Thermocouple Breakage Alarm Speed, Pressure control per each Core
Ejector Advance -3 steps / Retreat Speed - Automatic Heat-up Control Select On/Off
2steps Hyd.Oil Temperature Control
Time indicate for each process
LGH-M Series
Injection & Charge Line Graph Statistical Process Control
LGH-S Series
Injection Speed for Closed Loop - 4 steps Show input and actual value of Injection Speed, X-BAR, R-BAR, Standard deviation, Cr, Cp, Cpk
Injection Pressure for Closed Loop - 3 steps Pressure, RPM and Distribution curves of 10 selectable
Cut over by Pressure, Position, Time Multi Graph function(Max.25) parameters for Max 100 shots are tracked and
Charging for Closed Loop - 3 steps printed
Back pressure for Closed Loop - 3 steps
Suck back - 2 step speed
LGH-HB Series
LGE- Series
3 4 Eject Retract Circuit
Hydraulic Ejector Holding Circuit with Valve 5 Valve Gate Circuit
4 Hydraulic Core Puller (B or D) 6
5 Mechanical safety device
Motion & No Motion Switch(Clamp, Ejector & Core)
6 Hydraulic Ejector B Circuit 7 Gas Injection Interlock Circuit
7 Screw Ejector 8 Robot Interlock Circuit
8 9 Heater Band Failure Indicator
Pneumatic Powered Safety Gate (Opening & Closing) 10 Centralized Network System
9 Pneumatic Powered Safety Gate (Opening)
LGH-D Series
General
10 Tap-Hole Platen 1 Chiller
Injection Unit
2 Crusher
1 3 General Hopper
High Response Closed Loop Control with Servo Valve 4 Hopper Dryer
2
LGH-M Series
5 Hopper Loader
Anti-Wear and Anti-Corrosive Barrel and Screw 6 Mixer
3 Automatic Lubrication Device 7 Conveyor
4 8
Extension Nozzle(STD( )+30,50,70,100,125,150mm)
Different Color Painting Finish-Recommended Color
5
M.N-Light, Gray:10B 7.5/1.5, Light Blue:10B 6/6, Orange:2.5Y 8/16
Temperature Controller (For Extension Nozzle Heater) 9 Mold Temperature Controller
6 Fan Blower 10 Take-Out Robot
7 High Speed Injection Device (Accumulator) 11 Foundation Parts
8 Nozzle Safety Cover with Interlock
9 Hydraulic Shut Off Nozzle
10 Pneumatic Shut Off Nozzle
11 Special Screw for Flame-Resistant ABS
LGH-S Series
12
Special Screws for Various Materials (Uni-Melt, Etc.)
13 Thermosetting Barrel and Screw
14 Injection Compression
Hydraulic System
1
Automatic Cooling Temperature Regulating Device for Hyd. Oil
2 Mold Open and Close during Charging
LGH-HB Series
Major Specification
Model Name LGH500M LGH610M LGH720M
Injection Unit
Injection Unit Code i27 i33 i54
Screw Code Y *A B Y *A B Y *A B
Screw Diameter in 2.36 2.76 3.15 2.76 2.95 3.35 3.35 3.54 3.94
Injection Capacity Calculated in3 66.45 90.44 118.08 97.33 111.67 143.71 169.65 190.39 234.94
g 1,001 1,363 1,780 1,470 1,685 2,165 2,560 2,870 3,540
PS
oz 35.2 48.0 62.6 51.5 59.0 76.0 90.0 101.0 125.0
Injection Capacity g 795 1,082 1,413 1,165 1,340 1,720 2,030 2,275 2,810
PE
oz 28.0 38 50 41 47 61 72 80 100
Injection Pressure psi 35,203 25,886 19,913 30,225 26,313 20,482 29,087 25,958 21,051
Injection Rate in3/s 22.58(18.61) 30.51(25.32) 39.67(32.95) 32.65(27.16) 37.53(31.12) 48.21(39.67) 42.11(35.09) 47.29(39.36) 58.28(48.51)
Plasticizing Capacity(PS) lb/h 452(375) 578(469) 728(728) 578(562) 650(650) 816(816) 827(827) 937(937) 1030(1030)
rpm 200/130 180/130 160/130 180/150 170/150 150/150 150/105 140/105 125/105
Max. Screw Speed (165/105) (165/105) (160/105) (170/120) (170/120) (150/120) (150/85) (140/85) (125/85)
Clamping Unit
Clamping Force US ton 496 606 716
Mold Opening Force US ton 26.6 33.2 44.1
Distance Between Tie-rods : HxV in 32.68 x 32.68 35.43 x 35.43 39.37 x 39.37
Die Plate Dimension : HxV in 47.24 x 47.24 53.15 x 53.15 56.69 x 56.69
Clamping Stroke in 43.31 47.24 53.15
Daylight in 57.09 62.99 70.87
Mold Thickness in 13.78 ~ 31.45 15.75 ~ 37.40 17.71 ~ 43.31
(High) in/min 2,133.8(1779.5) 1,968.5(1653.5) 1,811(1507.9)
Mold Close Speed (Low) in/min 78.7 86.6 78.7
(High) in/min 1,956.7(1629.9) 1,968.5(1653.5) 1,811(1507.9)
Mold Open Speed (Low) in/min 82.7 86.6 66.9
Ejector Force US ton 14.7 17.4 23.7
Ejector Stroke in 7.87 7.87 9.84
General
Utilized Oil Quantity US gal 238 343 370
Electric Motor HP 73.8 49.6 + 49.6 73.8 + 49.6
Electric Heater KW 23.7 26.9 40.0
Machine Dimension : LxWxH ft 22.6 x 7.5 x 7.2 24.6 x 8.5 x 7.9 26.9 x 8.6 x 7.9
Machine Weight lbs 44,092 55,115 70,547
Note 1. Due to continuous improvements, specifications are subject to change without notice.
2. Injection capacity and plasticizing vary with material and molding conditions.
3. Figures in this table are based on AC220V, 60Hz electrical supply.
4. Figures in ( ) are based on AC220V, 50Hz electrical supply.
* : Standard
LGE- Series
Injection Capacity Calculated in3 275.52 303.90 364.31 275.52 303.90 364.31 575.15 721.30 942.21 1707.44 2108.37 2550.18
g 4,155 4,580 5,495 4,155 4,580 5,495 8,670 10,880 14,205 25,740 31,786 38,445
PS
oz 146.0 161.0 193.5 146.0 161.0 193.5 305.0 383.0 500.0 910 1,122 1,358
Injection Capacity g 3,300 3,635 4,360 3,300 3,635 4,360 6,880 8,630 11,275 20,425 25,220 30,505
PE
oz 116 128 154 116 128 154 242 304 397 722 890 1,078
Injection Pressure psi 27,451 24,891 20,766 27,451 24,891 20,766 32,287 25,744 19,699 31,078 25,175 20,766
Injection Rate in3/s 54.01(44.85) 59.5(49.43) 71.4(59.19) 54.01(44.85) 59.5(49.43) 71.4(59.19) 73.23(61.02) 92.15(76.28) 120.22(98.86) 137.3(113.99) 169.65(140.84) 205.04(170.2)
Plasticizing Capacity(PS) lb/h 1019(1019) 1146(1146) 1204(1204) 1019(1019) 1146(1146) 1204(1204) 1499(1499) 1653(1653) 2271(2271) 2425(2425) 2683(2683) 2954(2954)
rpm 125/95 120/95 110/95 125/95 120/95 110/95 102/102/75 90/90/75 80/80/75 60/52 60/52 58/52
LGH-D Series
Max. Screw Speed (127/80) (120/80) (110/80) (125/80) (120/80) (110/80) (102/85/65) (90/85/65) (80/80/65) (60/43) (60/43) (58/43)
Clamping Unit
Clamping Force US ton 937 1,157 2,755 4,408
Mold Opening Force US ton 70.0 70.0 181.8 207.2
Distance Between Tie-rods : HxV in 43.31 x 43.31 55.12 x 49.21 71.26 x 71.26 90.55 x 78.74
LGH-M Series
Die Plate Dimension : HxV in 62.20 x 62.20 76.77 x 70.87 97.64 x 88.58 125.98 x 114.17
Clamping Stroke in 68.90 70.87 106.30 125.98
Daylight in 88.58 94.49 141.73 165.35
Mold Thickness in 19.69 ~ 51.18 23.62 ~ 59.06 35.43 ~ 66.93 39.37
(High) in/min 1,574.8(1299.2) 1,574.8(1299.2) 1,692.9(1409.4) 1,456.7(1208.7)
Mold Close Speed (Low) in/min 78.7 78.7 78.7 118.1
(High) in/min 1,338.6(1102.4) 1,338.6(1102.4) 1,692.9(1409.4) 1,456.7(1208.7)
Mold Open Speed (Low) in/min 43.3 43.3 78.7 118.1
Ejector Force US ton 27.2 27.2 66.1 74.9
Ejector Stroke in 9.84 9.84 13.78 17.72
General
Utilized Oil Quantity US gal 502 502 1,004 1,849
HP
LGH-S Series
Electric Motor 73.8 + 73.8 73.8 + 73.8 73.8 + 73.8 + 73.8 + 14.8 450(100.6 x 4 + 49.6)
Electric Heater KW 56.3 56.3 84.6 181
Machine Dimension : LxWxH ft 32.5 x 9.5 x 8.6 33.5 x 10.8 x 9.2 43.6 x 14.1 x 11.8 62.3 x 17.4 x 14.4
Machine Weight lbs 90,389 116,845 308,647 507,063
LGH-HB Series
HOPPER(OPTION)
D
C
A
B
G H
F(Daylight)
Direction of Nozzle
(Ejector STroke)
J
K
N 2 O
N
E DETAIL OF HOPPER INSTALLATION SEAT
Model A B C D E F G H I J K L M N O P
LGH500M 134.3 269.7 50.6 83.3 90.4 57.1 25.6 ~ 43.3 13.8 ~ 31.5 7.9 0.2 6.7 12.2 7.5 4-M16DP26 2.7
LGH610M 140.7 293.3 57.1 94.1 100.6 60.3 25.6 ~ 47.2 15.7 ~ 37.4 8.7 0.2 6.7 12.2 7.5 4-M16DP26 2.9
LGH720M 163.4 322.8 57.1 93.3 103.9 70.9 27.6 ~ 53.1 17.7 ~ 43.3 9.8 0.2 6.7 12.2 7.5 4-M16DP26 3.5
LGH950M 191.1 387.8 59.1 102.8 113.6 88.6 37.4 ~ 68.9 19.7 ~ 51.2 9.8 0.2 7.9 13.4 7.9 4-M16DP26 4.1
LGH1150M 204.9 401.6 61.4 19.8 127.2 94.5 35.4 ~ 70.9 23.6 ~ 59.1 9.8 0.2 7.9 13.4 7.9 4-M16DP26 4.1
LGH2750M 296.1 520.9 82.7 140.9 167.1 142.1 75 ~ 106.9 35.2 ~ 67.1 13.8 0.3 7.9 13.4 7.9 4-M16DP26 5.4
LGH4400M 364.0 683.9 100.0 172.8 200.4 165.4 86.6 ~ 126 39.4 ~ 78.7 13.8 0.3 7.9 13.4 7.9 4-M16DP30 7.8
LGE- Series
LGH-D Series
LGH720M LGH950M
LGH-M Series
LGH-S Series
LGH1150M LGH2750M
LGH-HB Series
Brand-New Premium Injection Molding Machines provide HIGH EFFICIENCY and LOW
RUNNING COST, which surely give satisfaction to the customers who want the middle-large
size injection molding machines that require SMALL SPACE but have HIGH EFFICIENCY.
LGH720S / LGH950S /
LGH1150S / LGH1450S / LGH2000S
LGH2200S / LGH2750S / LGH3300S
Minimum Space
The unique two-platen clamping mechanism reduces the floor
space over 20% comparing with the conventional hydraulic
machine.
20% less space
Energy saving
Variable pump system enables to save energy over 30%.
High productivity
Unique clamping mechanism enables the clamping pressure
to increase with four short stroke clamping cylinders and the
high-pressure design, which leads shortening the pressure-up
timing and realizes the high cycle by adopting the standard of
30% less cycle time DBG screw and back-pressure relieving.
LGE- Series
Advanced Servo Energy Saving System(Option)
- Realizes energy saving through precise rotation control by high output servo motor
Easy Modulation
Optimized Platen Design
Easy & Variable Modulation
- 2 Level (Up/Down) modulation applied
Easy & Variable Modulation
LGH-D Series
Optimized Design by FEA Observance CE, KC-MARK, ANSI regulation
LGH-M Series
- NEW S series Cycle Time
LGH-S Series
Reduce 30%
Electronic P/Q controlling system realize more than High productivity & Oil leakage protection via
30% Energy saving Merkel seal
Inner Horning
treatment for Fixing
Platen cylinder
Patent application
LGE- Series
Injection Closed Loop Control System
HICOM-5000 TFT Color LCD
640 x 480 Resolution TFT color LCD Auto tuned PID temperature control
4 page user screen Self diagnosis, alarm and monitoring
Auto tuned PID closed Loop for injection process - Multi-lingual selection(Max.10 languages)
IMPACT Internal(CF Memory) and external access(Flash memory
Line graphs-Speed, Pressure, RPM, Bar graph - thru USB-option) for mold data
temperature, pressure ramping Ethernet access(optional)
LGH-D Series
Statistical Process Control(SPC) - Selection of 10 Security codes for access
parameter for last 100 shots
HICOM 5000
Main display
LGH-M Series
Mold & Ejector Injection & Charge
Mold open speed - 4 steps Injection Speed for Closed Loop - 4 steps
Mold close speed - 3 steps Injection Pressure for Closed Loop - 3 steps
Set/Monitor clamp/Ejector position Cut over by Pressure, Position, Time
Ejector Advance -3 steps / Retreat Speed - Charging for Closed Loop - 3 steps
2steps Back pressure for Closed Loop - 3 steps
Time indicate for each process Suck back - 2 step speed
Core SPC
LGH-HB Series
Major Specification
Model Name LGH720S LGH950S LGH1150S LGH1450S LGH2000S
Injection Unit
Injection Unit Code i54 i90 i90 i115 i150 i115 i150 i215 i315
Screw Code Y A B Y *A B Y *A B *A B A B A B *A B A B A B
Screw Diameter 3.35 3.54 3.94 3.94 4.13 4.53 3.94 4.13 4.53 4.53 4.92 4.92 5.12 4.53 4.92 4.92 5.12 5.51 6.30 6.30 7.09
Injection Capacity Calculated 3
169.65 190.39 234.94 275.52 303.90 364.31 275.52 303.90 364.31 400.93 473.67 514.86 556.84 400.93 473.67 514.86 556.84 723.31 944.77 1079.69 1366.51
Injection Pressure 29,087 25,958 21,051 27,451 24,891 20,766 27,451 24,891 20,766 25,161 21,292 24,905 23,028 25,161 21,292 24,905 23,028 25,716 19,685 25,332 20,012
Injection Capacity(PS) 90.30 101.24 124.87 146.56 161.55 193.83 146.56 161.55 193.83 213.20 251.89 273.80 296.12 213.20 251.89 273.80 296.12 384.66 502.41 574.19 726.71
Injection Rate 3
42.106 47.293 58.278 54.006 59.498 71.398 54.006 59 71 69 82 82 89 69 82 82 89 103 135 110 139
Plasticizing Capacity(PS) 827 937 1030 1019 1146 1204 1019 1146 1204 1248 1407 1407 1482 1248 1407 1407 1482 1638 2002 2002 2363
Max. Screw Speed 145 120 125/95 120/95 100/95 125/125 115/107/89 115/102 110/102 125/125 115/107/89 115/102 110/102 103 90/78 90/75 80/75
Clamping Unit
Clamping Force 716 937 1,157 1,433 1,984
Mold Opening Force 39.9 54.3 70.0 99 154
Distance Between Tie-rods : HxV 39.37 x 39.37 43.31 x 43.31 55.12 x 49.21 55.12 x 55.12(59.06 x 55.12) 62.99 x 62.99(70.87 x 62.99)
Die Plate Dimension : HxV 56.69 x 56.69 62.20 x 62.20 76.77 x 70.87 76.77 x 76.77(80.71 x76.77) 84.65 x 84.65(92.52 x 84.65)
Clamping Stroke 53 69 71 70.87/51.18 1,600
Daylight 71 89 94 98 126
Mold Thickness 17.72 ~ 43.31 19.69 ~ 51.18 23.62~59.06 27.56 ~ 47.24 31.50 ~ 59.06
Mold Close Speed(High) 1,759.8 1,598.4 1,772 1,890 1,890
Mold Close Speed(Low) 78.7 78.7 79 79 79
Mold Open Speed(High) 1,748.0 1,570.9 1,712.6 1,890 1,890
Mold Open Speed(Low) 43.3 43.3 79 79 79
Ejector Force 23.69 27.22 27.22 39.67 49.59
Ejector Stroke 9.84 9.84 7.87 11.81 11.81
General
Utilized Oil Quantity 369.84 501.93 488.72 792.52 898.19
Capacity of Motor 59 + 59 + 10 48 + 48 + 39 + 10 74 + 74 74+60+60+7.4 74+74+60+7.4 74+60+60+7.4 74+74+60+7.4 74+74+74+7.4 100+74+74+7.4
Electric Heater 40 56.3 56.3 79 79 92 92 79 79 92 92 110 110 145 145
Machine Dimension : L x W x H 26.9 x 8.9 x 7.9 32.2 x 9.5 x 8.9 33.5 x 10.8 x 9.2 37.7x11.5x9.8 41x12.5x9.8 39.4x12.5x10.8 41x12.5x10.8 44.3x12.5x10.8 45.9x12.5x10.8
Machine Weight 70,547 90,389 116,845 154,323 198,416 209,439 220,462 242,508 253,531
Note 1. Due to continuous improvements, specifications are subject to change without notice.
2. Injection capacity and plasticizing vary with material and molding conditions.
3. Figures in this table are based on AC220V, 60Hz electrical supply.
4. Figures in ( ) are based on AC220V, 50Hz electrical supply.
5. LGH650SE, LGH850SE are adopted to the energy saving servo system.
* : Standard
LGE- Series
Injection Capacity Calculated 3
400.93 473.67 514.86 556.84 723.31 944.77 1079.69 1366.51 514.86 556.84 723.31 944.77 1079.69 1366.51 723.31 944.77 1079.69 1366.51
Injection Pressure 25,161 21,292 24,905 23,028 25,716 19,685 25,332 20,012 24,905 23,028 25,716 19,685 25,332 20,012 25,687 19,685 25,332 20,012
Injection Capacity(PS) 213.20 251.89 273.80 296.12 384.66 502.41 574.19 726.71 273.80 296.12 384.66 502.41 574.19 726.71 384.66 502.41 574.19 726.71
Injection Rate 3 69 82 82 89 103 135 110 139 130 89 99 130 110 139 103 135 110 139
Plasticizing Capacity(PS) 1248 1407 1407 1482 1638 2002 2002 2363 1407 1482 1618 2002 2002 2363 1638 2220 2002 2363
Max. Screw Speed 125/125 115/107/89 115/102 110/102 103 90/78 90/75 80/75 115/102 110/102 103 90/78 90/75 80/75 103 90/78 90/75 80/75
Clamping Unit
Clamping Force 2,204 2,755 3306
LGH-D Series
Mold Opening Force 154 182 220.4
Distance Between Tie-rods : HxV 70.87 x 62.99 71.26 x 63.39 74.80 x 70.87(82.68 x 70.87)
Die Plate Dimension : HxV 96.46 x 88.58 97.64 x 88.58 100.39 x 96.46(108.27 x 96.46)
Clamping Stroke 94.49/66.93 106.30/74.80 106.23/70.87
Daylight 126 142 146
Mold Thickness 31.50 ~ 59.06 35.43 ~ 66.93 39.37 ~ 74.80
Mold Close Speed(High) 1,890 1,890(1850) 1,890(1850)
Mold Close Speed(Low) 79 79 78.7
Mold Open Speed(High) 1,890 1,890(1850) 1,890(1850)
LGH-M Series
Mold Open Speed(Low) 79 79 79
Ejector Force 49.59 66.12 74.94
Ejector Stroke 11.81 13.78 13.78
General
Utilized Oil Quantity 898.19 1003.85 1003.85 1109.52
LGH-S Series
Capacity of Motor 74+60+60+7.4 74+74+60+7.4 74+74+74+7.4 100+74+74+7.4 74+74+60+7.4 74+74+74+7.4 100+74+74+7.4 74+74+74+7.4 100+74+74+7.4
Electric Heater 79 79 92 92 110 110 145 145 92 92 110 110 145 145 110 110 145 145
Machine Dimension : L x W x H 41 x 13.5 x 11.2 42 x 13.5 x 11.2 45.3 x 13.5 x 11.2 46.6 x 13.5 x 11.2 42.7 x 14.1 x 11.5 46.9 x 14.4 x 11.5 45.9 x 14.1 x 11.5 49.2 x 14.8 x 12.8 52.5 x 14.8 x 12.8
Machine Weight 231,485 242,508 253,531 264,554 297,624 319,670 341,716 363,762 374,785
LGH-HB Series
(unit : inch)
Model A B C D E F G
1450S 5505 5130 11410 1750 2720 2960 3400
2000S 6285 5515 12750 1950 3055 3370 3700
2200S 6285 5515 12755 1950 3055 3370 4010
2750S (7000) (6000) (14500) 2100 3200 3580 4260
3300S 7510 6300 15980 2150 3400 3852 4450
LGE- Series
LGH-D Series
LGH2200S LGH2750S LGH3300S
LGH-M Series
LGH-S Series
LGH-HB Series
Features
Quick Response and Fast Cycle Time
High Quality for Precision Molding
Energy and Maintenance Cost Saving
Cooling Water Saving, Clean Production
Saving Electric Consumption in Factory
Low Noise
Stable Operation Oil Temperature, Long Machine Life Cycle
LGH-D Series
LGH-M Series
LGE- Series
LGH-D Series
Purchase price of General hydraulic machine
Purchase price of hybrid machine P1 - P2
Y=
Energy Consumption Annual power saving profits S
Payback period
Less Hydraulic Oil and Cooling Water Stable Total Oil Quantity Control System(MPF)
Lower Temperature Rise of Hydraulic Oil Caused by Control of Servo Pump
Revolution Reducing Cooling Water Consumption over 30% due to Low Stable Total Oil Quantity
Temperature Extending Life Cycle of Hydraulic Oil over 20% Control System enables
the Oil Quantity to Control
from 1 Pump to 16 Pump.
LGH-M Series
LGH-S Series
Q command
P command N command
Q actual
P actual N actual
Tank
P actual
Hybrid System Schematic
Quick Response High Precision Fast Cycle Time Stable Precision Speed Control
Servo Control System is Excellent in Quick Response in Start-up Section and
Producing High Quality Molding Products by Improved Reproducibility of Stable position control in Low Speed Control Section.
Mold Open Position and Quick Response Speed by Servo RPM Control.
Response
LGE- Series
Assembling method Gap adjustment Close type
Advantage
Oil leakage protection via Merkel seal
Minimize assembly defective & packing cover bolt breakage
Compare item
LGH-D Series
Drive system Fixed pump Servo pump Fixed pump Servo pump
Position of
mold open Standard valve Proportional valve Standard valve Proportional valve
Low High Low High
Quality oil
leakage
LGH-M Series
Dry cycle
Adopt proportional valve for mold open & close
Power consumption
Equip proportional valve on standard for control position of mold open & close.
Noise
Advantage
Improve productivity of mold open position
Advantage High productivity (decrease error rate during using robot)
Improve of assembly and oil leakage
LGH-HB Series