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Prof.

Rogrio Lampert Tergolina


rogerio.tergolina@pucrs.br

A automao em nossas vidas

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Automao (Automatizao)

Definio: Sistema automtico pelo qual os mecanismos controlam seu prprio


funcionamento, quase sem a interferncia do homem.

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Banda 1 : Desbalanceamento
Banda 2 : Desalinhamento

Amplitude
Banda 3 : Rolamento
Banda 4 : Ps

Trip
Desalinhamento

Frequencia

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Total Machine Solutions
Integrated Architecture

Components & Intelligent


Integrated Architecture
Motor Control
Connected Compact Machine Advanced Machine
Components Solutions Solutions

Simple Connectivity
Multi axis motion
Mechanical linked machine
Multi axis motion Robotic Feeders
Stand alone machine
Increased controller capabilities Electronic Line Shafting
Low cost
Mix of mechanical and electrical controls Advanced connectivity
Just enough control
Low engineering costs Advanced information capabilities

Integration Continuum
Low High

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Controladores Industriais
PLC x PAC
Qual a diferena entre eles?

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Conexo com
Acesso
corporativo
Remoto

HMI
HMI
HMI

Interlocking Mensagens

Redundancia
De Midia
Fibra

Drives
I/O Control
Drives

Dispositivos

Instrumentos I/O Control

Dispositivos
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Things...Things... Coisas... Coisas...

Internet of Things Is Here Now and Growing!


50
50 Billion
BILLIONS OF DEVICES

40 Smart Objects
Rapid Adoption
30 Rate of Digital
Infrastructure:
5X Faster Than
20 25 Electricity and
Inflection Telephony
Point
12.5
10 World
Population
6.8 7.2 7.6
0
TIMELINE
2010 2015 2020 Source: Cisco IBSG, 2011

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Assunto

A Integrao entre o Controle e a Informao no cho de fbrica ser essencial para as empresas se
manterem competitivas.

Atualmente h a discuo de como escolher produtos, solues e servios para se utilizar na


indstria orientado para as boas prticas nas redes de comunicao e convergncia e para a
eficiencia organizacional.

Os casos de uso e as solues normalizadas direcionam a planta industrial para o future com:
infraestrutura de automao, segurana e de acordo com normas, mobilidade, video e colaborao,
processamento industrial e em nuvem, servios remotos e gerenciamento de energia

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Questes da atualidade
Porque desenvolver a Empresa Conectada Connected Enterprise?

Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais?


Solues de Converged Plantwide Ethernet (CPwE)

Quais passos para alcanar este enorme valor agregado?


Process, partners and products

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Porque desenvolver a Empresa Conectada Connected
Enterprise?

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The Internet of Things is Enabling a
Connected World in Manufacturing

50 50
Billion
40
Smart Objects
Billions of Devices

Rapid Adoption
30 rate of digital
infrastructure:
Inflection
25 5X faster than
point
20 12.5 electricity and
telephony

10 World
Population
6.8 7.2 7.6
0
Timeline 2010 2015 2020

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The Internet of Things (IoT)
Continuing Trend in Industrial Applications
Things are communicating using the same network technology as the Internet
EtherNet/IP (Internet Protocol)
Things become the catalyst for better understanding complex processes and
adapting to changes quickly Smarter Machines
Smarter machines can be better controlled thereby increasing efficiency
Plant-wide Optimization
Securing the architecture means data authentication and access control
become increasingly important Unified Secure Infrastructure

Faster Time to Market Lower Total Cost of Improve Asset Utilization Enterprise Risk
Ownership Management
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THE CONNECTED ENTERPRISE Optimized for Rapid Value Creation

Headquarters

PRODUCTIVITY

Smart Grid

SUSTAINABILITY

AGILITY

Customers

Supply Distribution
Chain Center

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Smart Things Mobility Big Data Analytics Cloud Security

R&D/Innovation
$503B
THE CONNECTED ENTERPRISE Workforce
Enablement
Optimized for Rapid Value Creation Plant Automation/
$212B
Output
$2086B
Headquarters

PRODUCTIVITY
Smart Grid Customer
$94B
Smart Grid Experience
SUSTAINABILITY $164B

AGILITY

Customers

Supply Supply Distribution


Center
Chain
Chain
$931B
$4T Manufacturing Value at Stake
51

Source: Cisco IoE Value Practice Survey

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Network Convergence
From disparate
From
From basic IT
proprietary
connectivity and OT
standards...
networks

to a critical to open to converged,


part of the standards secure and
infrastructure collaborative
operations
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IT-OT Convergence

Transactional information: orders, supply network, product design


ERP FINANCIALS HR LOGISTICS QUALITY WAREHOUSE

IT
COMMON SECURE
NETWORK INFRASTRUCTURE

OT
Real-time data: alarms, events, states, energy, diagnostics,
INDUSTRIAL PLCS & MATERIAL & MACHINES & SHOP FLOOR PRINTERS &
THINGS SCANNERS TRANSPORT TESTERS PERSONNEL LABEL SERVICES

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Industrial IP Advantage
A go-to resource for educational information
about industrial network communication and
using standard Internet Protocol (IP) for
industrial applications
Community of like-minded companies
Cisco, Panduit, and Rockwell Automation
Receive monthly e-newsletters with
articles and videos on the latest trends

www.industrialip.org
FENG ENGENHARIA DE CONTROLE E AUTOMAO 54
Como desenvolver a Empresa Conectada com multi-capacidades
de arquiteturas industriais?

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Multi-Capability Industrial Architectures

Industrial Faster Time To Market


Customer
Drivers Lower Total Cost of Ownership
Improved Asset Utilization and Optimization
Enterprise Risk Management

Solution Sets
Scalable & Industrial Remote
Automation Security & Video & Energy
Complementary Mobility Compute Support
Infrastructure Compliance Collaboration Management
& Cloud Services

Warning: The following slides have a lot of information that is better understood when downloaded after this event.

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Automation Infrastructure
Pain Points:
Getting data from everywhere to the right place at the right time in the right
contextseamlessly
Difficult to scale, maintain, and troubleshoot the physical infrastructure

Value Prop:
Common network infrastructure, brownfield ready and future proof

Outcome:
Faster time to market/new product introduction (NPI)
Ability to change production capabilities without having to totally reconfigure the
machines/operations
Reducing changeover times and lowering downtime
Keeping infrastructure components and cabling securely in place

Solution:
Stratix family of automation network infrastructure products
Environmental protection of infrastructure components
Converged Plantwide Ethernet (CPwE) architectures

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Security and Compliance
Firewall Industrial
Pain Points: Availability of the industrial automation control systems (IACS) including:
Unwanted access to intellectual property and to the physical infrastructure
Unwanted activity on the network and modifications to applications

Value Prop: Risk and downtime avoidance; enabling the Connected Enterprise

Outcome:
Permitting communication only between entities for which there is a need
Protecting the ability to view, edit, and use specific pieces of control
system content (e.g., logic, formulations, recipes, HMI displays, etc.)
Controlling access to the physical infrastructure and automation systems
Managing policies across applications, networks and systems

Solution: Defense in depth security approach including:


Stratix 5900 Services Router
Physical access control and cable lock-in/block-out
Holistic security capabilities documented in CPwE reference
architectures

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Mobility
Pain Points: Connectivity to mobile people, assets, and tools is hard to move

Value Prop: Operations and maintenance productivity improvement

Outcome: FactoryTalk Core switch


Application
Industrial Zone
80% faster response in decision making Servers

Level 3 - Site Operations Distribution


switch

Fixed I/O
Solution: Cell/Area Zone
Levels 0-2
Stratix 5100 Wireless Access Point Fixed PAC AP (RADIUS)

Architectures to manage radio frequency interference in plants 2.4 GHz


AP
AP (Backup)

CPwE document Deploying 802.11 Wireless LAN Technology 5 GHz

within a Converged Plantwide Ethernet Architecture includes


WGB WGB 5..12
1..4


wireless access equipment connectivity use cases
Wireless Wireless FTView SE
Wireless
I/O
WLC Wireless LAN controller I/O Wireless
FTView ME PAC

AP Access point PAC


WGB Work group bridge

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Video and Collaboration
Pain Points:
Ease of use for video and audio integration with the control system
Cost to deploy and configure video

Value Prop: Converged network video and controls with Quality of Service (QoS)
VISUALIZATI

Outcome: ON
SERVER

Reduce frequency of downtime, and especially micro stops IP


CAMERA
TELEMETRY /
MEDIA
SERVER
FACTORYTALK VIEW
HMI & CLIENTS
PTZ

Reduce mean time to repair (MTTR) OPERATIONS


MANAGER
JOYSTIC
K

ANALO ENCOD MEDIA


G ER SERVER MOBILE
VSM CLIENTS &
VIDEO WALL CLIENTS

Solution:
Cisco Video Surveillance Management (VSM) solution
IP cameras DATA PLANE

Video collaboration for remote expertise and remote support CONTROL PLANE
API
ANALOG

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Industrial Compute and Cloud
Pain Points: Deployment cost and complexity of application delivery and
maintenance

Value Prop: Compute resources where they are required at the edge, in the cloud,
or in between

Outcome: Industrial Data Center


Reduce cost to deploy 30-50%
Collect and process increased data from the production environment Private/
Execute more optimization applications in the production environment public
cloud
at a lower cost
Flexibility to add new intelligence and applications easily Enterprise
Industrial data centers
Data Center
Servers Essentials
Solution: Essentials +
Single Custom
IOx compute at the edge (Fog) Switch
Redundant

w/IOx
Industrial Data Center

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Remote Support Services
Pain Points:
Cost to monitor and maintain remote assets (e.g., unnecessary truck rolls)
Skills gap leading to insufficient workers to maintain and fix automation systems

Value Prop: Proactive engagement by engineers leveraging contemporary Rockwell


Automation
collaboration tools Monitoring Cloud

RA monitoring end point

Outcome:
Faster response to avoid impending outages On premise

Narrowing of the skills gap through outsourced services Firewall

More data for production optimization On premise Dashboards

Solution: Assets

TechConnect monitoring and managed services Email notification

M2M connectivity Internet Protocol, cellular

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Energy Management
Pain Points:
Energy cost is becoming critical to meet sustainability and profitability goals
Little visibility into where energy is being consumed in the context of
manufacturing

Value Prop: Architecture that delivers secure and sustainable automation


Energy Intelligence

Energy Aggregator and


Cisco EnergyWise
Outcome: Energy Management

Reduce energy cost by 5-30% with better control over smarter equipment CIP Energy on EtherNet/IP

Energy correlated to asset lifecycle


Energy Aggregator and
PowerMonitor
Low-Power

Solution:
Energy intelligence leveraging Cisco EnergyWise,
CIP Energy, and Panduit SmartZone technologies
Field area network

Automation Security & Industrial Remote


Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
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Multi-Capability Industrial Architectures are Achievable Today

VantagePoint/
FT EnergyMetrix
3750x and UCS Power Monitoring
819 (behind board) and Dashboards

AP VSM,
IPICS
FT View SE w/ Integrated PTZ ,
Video and Robot Camera FTVie
w,
Diagnostics Machines ISE
Image
GuardLogi s

NAT / x
Connected
Routing Video??
Video
?? Guard
I/O

Add a Switch
to the REP
Ring
Camera Feed
Remote Diagnostics

Mobile
Tablet
Wireless Tool
Standalone
Controller
Fanuc
Robot Cell

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Multi-Capability Industrial Architectures Value Impact

Value Impact Lower Risk reduction Faster MTTR Faster MTTR Lower costs 30- Faster MTTR Lower energy
where customers downtime (board level Faster decision Faster NPI 50% Faster NPI costs by 5-30%
see value Faster line issue) making Faster ECNs Lower downtime Faster ECNs
expansion Enablement of Productivity IOT data Lower downtime
Faster NPI new PoF enablement Lower scrap
business models Quality

Industrial Fabric Industrial Remote


Solution Sets Automation Security & Video & Energy
Mobility Compute Support
Scalable & Infrastructure Compliance Collaboration Management
Complementary
& Cloud Services

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Quais passos para alcanar este enorme valor agregado?

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Integrated, Pre-Tested Solution Architectures Can Ease Skill Gaps
and Accelerate Value

Lifecycle Services

Faster Deployment

Better ROI

Business Risks Reduced

Industry Leading Partners

Plus lowers costs for plant design and network engineers


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The Internet of Everything (IoE)
Networked Connections of People, Process, Data, Things

People Process
Connecting people Delivering the right
in more relevant, information to the right
valuable ways person (or machine) at
the right time

Data Things
Turning data into more Physical devices and objects
useful information for connected to the Internet and
decision making each other for intelligent
decision making

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The Connected Enterprise
EXECUTION Assessment

MODEL Secure, Upgrade

Working Data Capital

Analytics

Optimize and Collaborate

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Where are You on Your Journey Today?

Industrial Remote
Automation Security & Video & Energy
Mobility Compute & Support
Infrastructure Compliance Collaboration Management
Cloud Services

Assessment

Secure,
Upgrade
Working Data
Capital

Analytics

Optimize and
Collaborate

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Connected Enterprise Can Help You Capture the
Value Opportunities Next Steps
Discovery Workshop with OT and IT Proof of Concept Design

Business challenges Run POCs in a


Best practice sharing Showcase
manufacturing facility to
Use case brainstorming
prove the value and
and prioritization
technology
Connected Enterprise
Execution Modeling

TCO or OEE Opportunity Quantification End State Architecture Assessment


Quantify top value Document future state
opportunities for senior architecture (e.g., 3 to 5
management (TCO, years out), gaps with
OEE, and overall benefit today, change
models) management, and
phased plan to get there

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Perguntas?

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