BOF Lab

Daily Production Report

Production Date: 27/08/2015

No. of Heats Remarks

Billet Caster 23
Bloom Caster 06
BRC 0
Top Pouring 11
Bottom Pouring 01
Recycle NIL
Loss NIL
Total 41

Hot Metals:

Total No. S P Si
Minimum .052 .16 .45
05 Maximum .065 .20 .82
>0.045 05 >0.20 >0.80 01
Slag:

Total No. FeO MgO Basicity

BOF SLAG Minimum 17.79 9.55 2.31
07
Maximum 21.63 13.34 3.03
LF SLAG Minimum 3.91 29.26 1.79
02 Maximum 4.05 33.84 1.85

Lime (all readings in %) :

Shift Kiln CaO LOI Reactivity MgO

K-1/BELT 87.8 5.2 300
A K-3/BELT 86.5 6.5 280
K-4/BELT 57.5 7.0 180 32.1

K-1/D-1 90.4 2.9 340

B K-3/D-1 89.2 3.8 320
K-4/BELT 58.0 6.2 200 31.9

CCP Back/Recycled Heats:

S. No. Cast No. Seq. Remarks

1 15306663 2/5 Full Heat back and sent to TP as ladle 09 could not be opened
2 15306664 3/3 70T back and sent to Top Pouring due to low tundish temp. (1525 C)
3 15306666 1/2 20T back and sent to TP due to TOCB problem
4 15306674 3/7 50T back and recycled as sequence terminated d.t. low strands
 Special Heats :-

1 15306646 R-34 Tee 1 .61 .74 .009 .025 .25 .016

Tap: 08:45 Tee 2 .615 .75 .009 .025 .25 .016
GM 1 2.0T Min Vac: 0.4mb/18.3 BPHT 29x2.8T
(Total- 23.9)
Time Remarks
GM 2 NA Dispatch 1553 C BPNHT 1x2.8T
Temp: 8x1.5T

Set 1 BPHT 6x2.8T 7 2P/B Stage/Rake III/WR-02 GM 1x2.0T

Set 2 BPHT 8x2.8T 9 3 U/F Recycled NIL

Set 3 BPHT 7x2.8T 10 3 U/F
BPNHT 1x2.8T H/T/F
Set 4 BPHT 8x2.8T 11 3 U/F Teeming: 1520/1605 Yield 81.2/101.0
Set 5 BPNHT 8x1.5T 3 M/S =
REMARKS: 80.39%
Heat treated at LF-3 but arcing problem there due to
small electrode.
Hydris H2-1.8ppm @ 1354 after 46 arcing
Teeming start delayed d.t. power pack problem

Casting Report:

CCP-1 CCP-2 B/C

1/1 start @ 0542 as 5/5,
#5- choked & restarted,
bonding separated
1/2- eoc @ 0915 as 4/4 ,
#1,#2- slag entrapped
1/1- start@1115 - 5/5
#3- plugged d.t. RS-1 failure
1/4-eoc @1715
1/1- start@ 2237 5/5
#6- plugged d.t. TOCB
problem
1/2- last@0145-4/4
#2- B/O d.t. TOCB problem
1/1- start @ 0422- 6/6
2/1- start@ 0438(26/08/15)
2/6- eoc @ 1315 as 6/6
2/1- start@ 1955 5/5
2/5- eoc @2130 as ldl 09
could not be opened
2/1- start @1813- 6/6
2/4- end of cast @2220 d.t.
power trip (100T bk)
2/1- start@ 0043- 6/6
2/2- 5/5, #5- plugged
3/8- flying tundish@
0500(26/08/15)
3/10- last @ 0948- planned
closure for section change
to 210x160
3/1- start @ 1840- 3/3
#2- fouled
3/7- flying tundish @0355-
2/2
#2 & #4- bloom stuck up
3/7- last @ 0600- 2/2

For GM(Quality)