BOF Lab

Daily Production Report

Production Date: 02/09/2015

No. of Heats Remarks

Billet Caster 16
Bloom Caster 13
BRC 01
Top Pouring 04
Bottom Pouring 01
Recycle NIL
Loss NIL
Total 35

Hot Metals:

Total No. S P Si
Minimum .043 .16 .62
05 Maximum .056 .18 1.05
>0.045 04 >0.20 >0.80 03
Slag:

Total No. FeO MgO Basicity

BOF SLAG Minimum 16.77 9.34 2.62

04
Maximum 20.11 10.44 3.98

Lime (all readings in %) :

Shift Kiln CaO LOI Reactivity MgO

K-1/BELT 87.8 5.3 300
A K-3/BELT 86.4 6.4 280
K-4/BELT 57.8 7.1 180 31.6

K-1/BELT 88.3 4.7 310

B K-3/BELT 87.0 5.9 300
K-4/BELT 58.0 6.5 200 31.8

CCP Back/Recycled Heats:

S. No. Cast No. Seq. Remarks

1 15306877 3/14 40T back to TP d.t. low strands
2
 Diversions:

S. No. Cast No. Seq. From To Reason Remarks

1 15106859 2/3 C20C C25HMNA P=.060 LDL P= .066, No LF Sample

Special Heats :-

1 15206854 R-19 Tee 1 .50 .75 .008 .025 .24 .017

Tap: 10:25 Tee 2 .50 .74 .008 .024 .24 .019
GM 1 8.0T Min Vac: 0.4mb/18.5 BPHT 35x2.4T
(D/P)
Time Remarks
GM 2 2.0T Dispatch 1566 C BPNHT N/A
Temp:
Set 1 BPHT 7x2.4T 8 1 A/B Stage/Rake III/WR-05 GM 1x8.0T(D/P)
1x2.0T
Set 2 BPHT 7x2.4T 830 1 P/B Recycled NIL
Set 3 BPHT 8x2.4T 850

Set 4 BPHT 6x2.4T 9 2 A/B;3U/F Teeming: 1450/1540 Yield 84.0/96.5

Set 5 BPHT 7x2.4T 830 1A/B;4U/F =
REMARKS: 87%
Teeming start delayed d.t. unavailability of Rake

Casting Report:

CCP-1 CCP-2 B/C BRC

1/2- eoc @ 0417 d.t. low
strands
Maintenance in B-shift
2/4- eoc @ 0757 as 5/5
All tnd nozzle choked
3/1- start@ 0732-4/4 4/1- start- 3/3
3/5- 3/3 Seq. terminated d.t. turret
3/8- flying tundish @1759- movement failure
3/13-2/2- #2- closed d.t.
high level auto FNC
3/15- eoc @ 0750- 2/2

1/1- start@0020 - 6/6 2/1- start@ 1120 4/4

1/2-eoc @0308-6/6
Casting aborted d.t. Metal
Shortage
#4- plugged as billet fouled
with shear
#3- fouled with D/bar
reciever
2/3- eoc @1655- 4/4
2/1- start @1855- 4/4
#2- O/F tendency
#3- plugged, fouled with
D/bar first flap
2/2- eoc @ 2235- 4/4
2/1- start@ 0129- 6/6

For GM(Quality)