AG&P Quality Management

System
Atlantic Gulf & Pacific Company of Manila, Inc. (AG&P) quality management system (QMS) shall cover
fabrication and erection of structural steel, piping, tanks, vessels, process equipment and modularized
structures. AG&P shall ensure that quality is an integral part of AG&P product and services. To enable
AG&P to meet this objective, a documented quality management system that satisfies the requirements
of ISO 9001: 2008 and addresses the company’s business process was established. AG&P’S QMS
focuses on problem and defect prevention and continuous improvement rather than detection and
correction in order to supply quality products and services to its customers. The Quality Management
System has been documented in the following hierarchy:

AG&P PROJECT
QUALITY QUALITY
MANUAL PLAN
Quality AG&P PROJECT
Records and QUALITY SYSTEM SPECIFIC
Objective PROCEDURES PROCEDURES
Evidence
AG&P
QUALITY SYSTEM PROJECT SPECIFIC
WORK INSTRUCTIONS WORK INSTRUCTIONS

SUPPORT SUPPORT
DOCUMENTATION DOCUMENTATION
Forms, Records, Job Description, Forms, Records, Job
Job Specifications, Technical Description/Classification,
Documentation, Codes and Codes and Standards, Statutory
Standards, Statutory Regulations, Regulations, , User’s Manual ,
etc. etc.
 AG&P Quality Management
System
AG&P QMS / ISO 9001 PROCESS INTERACTION DIAGRAM

TOP MANAGEMENT SALES & ENGINEERING MATERIALS CONTRACTS COST OPERATIONS PROJ. QUALITY PLANT & HUMAN RESOURCE CONTRUCTION HEALTH , SAFETY, CONTROLLERSHIP SECURITY &
/ QMR ESTIMATING MANAGEMENT ENGINEERING PLANNING AND MANAGEMENT / ASSURANCE EQUIPMENT INFORMATION AND COMMUNITY
CONTROL PRODUCTION MAINTENANCE TECHNOLOGY ENVIRONMENTAL RELATIONS

CONDUCT
MANAGEMENT
RESPONSIBILITY
MANAGEMENT

REVIEWS
ESTABLISH HSE
PROGRAM

ESTABLISH &
IMPROVE QMS
MANAGEMENT

PROVIDE
RESOURCE

RESOURCES

IDENTIFY & REVIEW IDENTIFY & REVIEW PLAN AND MAINTAIN SECURE ALL
BUDGET PLANNING
PROJECT PROJECT FACILITIES PLANNING FACILITIES QUALIFY AND TRAIN DOCUMENTS AND
AND ALLOCATION RESOURCES
REQUIREMENTS REQUIREMENTS MAINTENANCE WORKFORCE INFORMATION
SYSTEMS

IDENTIFY & REVIEW PROJECT

REQUIREMENTS

IDENTIFY & REVIEW INVOICING

ASSURE SUPLLIER / PLAN & CONTROL PLAN & CONTROL PRODUCTION AND PROJECT
PLAN & CONTROL PROJECT
SUBCONRACTOR PRODUCTION AND PRODUCTION AND EXECUTION
REQUIREMENTS
QUALITY PROJECT EXECUTION PROJECT EXECUTION
MANAGE CUSTOMER NO
COMMUNICATIONS DESIGN?
(inquieries, feedbacks and
PRODUCT REALIZATION

complaints)

YES AWARD
DEVELOP PROJECT
SUBCONTRACTED
QUALITY PLANS
SERVICES

PAYMENT TO
SECURE ALL
PURCHASE MATERIALS SUPPLIERS AND
VALIDATE SPECIAL PROCESSES PRODUCTS
/ SERVICES SUBCONTRACTORS

HSE PROGRAM
IMPLEMENTATION
AND MONITORING
ESTABLISH AND MAINTAIN PRODUCT IDENTIFICATION AND TRACEABILITY

PLAN AND
CONTROL DESIGN CONTROL AND PRESERVE CUSTOMER PROPERTY AND PRODUCT CONTROL MONITORING AND MEASURING
DEVICES

MONITOR AND MONITOR AND

CONDUCT INTERNAL
MEASURE CUSTOMER MEASURE SUPPLIER /
AUDIT MONITOR AND
SATISFACTION MONITOR PRODUCT MONITOR SECURITY &
SUBCONTRACTOR, MEASURE CUSTOMER
QUALITY MONITOR BUDGET COMMUNITY
PRODUCTION AND SATISFACTION
SPENDING RELATIONS
PROJECT COST
MEASUREMENT ANALYSIS & IMPROVEMENT

PERFORMANCE
PERFORMANCE

ANALYZE INTERNAL ANALYZE CUSTOMER ANALYZE PRODUCT ANALYZE SUPPLIER / MONITOR PRODUCTION PROCESSES
AUDIT DATA SATISFACTION DATA PERFORMANCE DATA SUBCONTRACTOR
PERFORMANCE DATA

CONTROL OF NONCONFORMING PRODUCTS ANALYZE

ANALYZE WORKFORCE
DOCUMENTAION AND ANALYZE HSE ANALYZE BUDGET SECURITY RISK
PERFORMANCE AND
INFORMATION SYSTEM PERFORMANCE DATA PERFORMANCE DATA ASSESMENT
COMPETENCY DATA
DATA

ANALYZE PRODUCTION , PROCESS AND PROJECT PERFORMANCE DATA ANALYZE PRODUCT

QUALITY DATA

INITIATE CORRECTIVE AND PREVENTIVE ACTIONS

CONTINUAL IMPROVEMENT

Rev. 2, 02 Jun 2007

Quality Assurance/Quality Control
Department
 Quality System Certification

ISO 9001:2000 &ASME Certificate of Authorization to Use “U” & “S” Stamps
 Quality System Certification

National Board Certificate of Authorization to Use “R” Stamp and “NB” Marking
 Quality System Certification

PED Module G Certificate of Conformity from HSBIQ & TUV-Sud

 Quality Assurance System

External Quality Audit

Internal Quality Audit

Supplier’s Quality Audit

Project Quality Assurance System

1. Project Quality Plan

2. Project Procedures

3. Project Work Instructions

4. Inspection and Test Plans (per discipline)

5. Manufacturer’s Data Report

6. Internal Quality Audit

7. Supplier/Subcontractor’s Audit

8. Training and Orientation

9. Monitoring and Measuring Device Calibration
Project Quality Assurance System

Project Quality Management System

Documentation
Project Quality Assurance System

Training and Orientation

Project Quality Assurance System

Project Manufacturer’s Data

Book(MDB)
Project Quality Assurance System
Project Quality Assurance System
Repair Rate (THIS Repair Rate (TO
Month Tested Repair Limit
PERIOD) DATE)

Aug 15 2 13.33% 3.00% 13.33%

Sept 33 0 0.00% 3.00% 4.17%

Oct 53 0 0.00% 3.00% 1.98%

Nov 333 23 6.91% 3.00% 5.76%

Dec 235 0 0.00% 3.00% 3.74%

Jan 86 0 0.00% 3.00% 3.31%

Feb 184 0 0.00% 3.00% 2.66%

Mar 198 1 0.51% 3.00% 2.29%

Apr 309 1 0.32% 3.00% 1.87%

May 352 4 1.14% 3.00% 1.72%

June 815 5 0.61% 3.00% 1.38%

July 876 33 3.77% 3.00% 1.98%

Total 3489 69 1.98% 3.00% 1.98%

Welding Performance Monitoring

 Project Quality Assurance System
Piping Weld Repair Statistic

15.00%
R e je c t io n R a t e

10.00%

5.00%

0.00%
Aug Sept Oct Nov Dec Jan Feb Mar Apr May June July

Repair Rate This Period (Monthly) 13.33% 0.00% 0.00% 6.91% 0.00% 0.00% 0.00% 0.51% 0.32% 1.14% 0.61% 3.77%
Repair Rate To Date (Monthly) 13.33% 4.17% 1.98% 5.76% 3.74% 3.31% 2.66% 2.29% 1.87% 1.72% 1.38% 1.98%
Repair Limit 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00%
Month

Repair Rate This Period (Monthly) Repair Rate To Date (Monthly) Repair Limit

Welding Performance Monitoring

Project Quality Assurance System
 Quality Control Inspection

1. Civil Works Inspection 7. Welding Inspection

2. Structural Inspection
3. Architectural Inspection
4. Piping Inspection
5. Mechanical Inspection
6. Tanks/Pressure Vessel
Inspection
8. Electrical & Instrumentation
Inspection
9. Materials Inspection
10.Coating Inspection
11.Insulation , Fireproofing &
Refractory Inspection
Quality Control Inspection

Material Receiving
Quality Control Inspection

Structural Visual and Dimensional

Quality Control Inspection

Piping Visual and Dimensional

Quality Control Inspection

Instrument Calibration and Testing

Quality Control Inspection

Painting and Insulation

Non-destructive Testing
1. Radiographic Testing

2. Ultrasonic Testing

3. Magnetic Particle Testing

4. Dye-Penetrant Testing

5. Positive Material Identification

6. Hardness Testing

7. Ferrite Testing
 NDT EQUIPMENT
1. Gamma Ray Exposure Devices

2. Ultrasonic Flaw Detectors

3. Magnetic Yokes and Black Lights

4. Portable Alloy Analyzers

5. Portable Hardness Testers

6. Ferritescope
NDT EQUIPMENT
 POSITIVE MATERIAL
IDENTIFICATION(PMI)

Niton XL3T 800 XRF

Alloy Analyzer
XMet 3000 XRF Alloy
Analyzer

Spectrotest OES Metal

Analyzer
 ULTRASONIC TESTING

Epoch 1000i wt Phased Krautkramer USM 35

Array Flaw Detector

Krautkramer DM4 UTG

 Magnetic Particle Testing

Wet Flourescent Magnetic Visible Dry Powder

Particle Testing Magnetic Particle Testing
RADIOGRAPHIC TESTING

Sentinel 880 Delta Gamma Tech Ops 660 Gamma

Ray Camera (2 units) Ray Camera
 OTHER EQUIPMENT

Krutkramer Ultrasonic
Contact Impedance Fischer Ferritescope
Hardness Tester MP30
 OTHER EQUIPMENT

Purge Monitor Fluke Infrared Thermometer

 Weld Testing, Training&Qualification

Welders’ Qualification & Certification /Welding Procedure Qualification Test

 Weld Testing,
Training&Qualification

Equipped with 70 welding booths very well suited for

welders and welding operators training and testing
activities, the AG&P-WTTC is very much capable in
complying with the project requirements pertaining
to Welding Qualification.

Our welding technologist, welding engineers and

welding trainers are able to provide in-plant welder/
welding operator training for most welding
processes such as SMAW, FCAW, GMAW, GTAW
and SAW and a wide range of materials.
 Weld Testing,
Training&Qualification
Experience on Welding
Exotic Materials

Stainless Steel
 Duplex/Super Duplex SA
789/790 UNS S31803
 SA 240 TP 410 UNS S41008
 SA 312 TP 347H UNS
S34709
 SA 312 TP 317L UNS
S31703
 SA 312 TP 321H UNS
S32109

Copper Nickel
 90-10 SB-171 UNS C70600
 70-30 SB-171 UNS C71500
 JIS H3300 C7060T

Copper
 SB-42 UNS C10200

Aluminum
 ASTM 5086

Chrome Molybdenum
 SA 335 Gr. P11 UNS K11597
 SA 335 Gr. P22 UNS K21590
 SA 387 Gr. 11, Cl.2 UNS
K11789

High Nickel Alloys
 SB 424 UNS N08825
 SB 575 UNS N10276
 Hastelloy C 276 UNS N10276

Monel
 SB 127 UNS N04400

Other Alloys
 Carpenter 20Cb3
 SB 729 Alloy 20 UNS 08020

Proprietary Alloy
 Lloyds T64
 Lloyds Burton T80
 Weld Testing,
Training&Qualification
We have worked with various Codes and Standards.
Some of them are:

∗ ASME Boiler and Pressure Vessel Code

(Sections II, V, VIII & IX)
∗ ASTM
∗ AWS (D1.1 & D 1.3)
∗ ASME B31.3 (Process Piping)
∗ API 620, 650, 1104
∗ AS/NZS 1554.1, 2980,1210
∗ ABS & DNV Rules
∗ EN 288 Parts 1 & 2
∗ Russian Regulations
Welding Procedure Specification
Welders Qualification
Welders Qualification
 QA/QC Personnel
Training&Qualification
 QA/QC Personnel
Training&Qualification
 QA/QC Personnel
Training&Qualification
 QA/QC Personnel
Training&Qualification
Thank You Very Much!!!