Instruction: Incircle the that corresponds the correct answer.
1. SMAW stand for:
a) Smart Mammals Always Weld c) Stick Metal Arc Welding b) Shielded Material Arc Welding d) Shielded Metal Arc Welding 2. Fumes from stick electrode arc welding should always be: a) Inhaled c) Vented b) Ignored d) Accepted 3. The proper shade lens for SMAW is: a) 4 to 6 c) 10 to 12 b) 5 to 9 d) 14 to 17 4. Necessary protection includes all except: a) Gloves, safety glasses c) Leather, exhaust b) Shorts, sun-glasses d) Welding helmet, safety shoes 5. Attention must also be placed on the surroundings prior to welding, such as: a) Shielding Gas Tanks c) Hot metal b) Combustibles d) All the above 6. Two methods of striking an arc are: a) Scratch & Sniff c) Strike & Scrap b) Scrap & Strike d) Scratch & Tap 7. The electrode travel angle from perpendicular to the plate in the direction of travel should be: a) 15 to 20 c) 45 to 90 b) 25 to 45 d) 180 to 360 8. When SMAW welding as the arc length increase a) Amps slight increase and volts decrease c) amps slightly decrease and volts increase b) amps greatly increase and volts increase d) amps greatly decrease and volts decrease 9. The Shielded Metal Arc Welding power is: a) Constant Voltage c) Constant Current b) Variable Voltage d) Variable Current 10. The polarity that generally provides the deepest penetration is: a) AC c) DCEN b) DCEP d) AC/DC 11. A characteristic of an E6011 electrode is: a) High Deposition c) Requires Close Arc b) Deep Penetration d) Heavy Slag 12. A characteristic of a E7018 electrode is: a) Flat, Horizontal Welding only c) Low Deposition b) Deep Penetration d) DCEP or AC 13. Which of the following will make a weld bead flatter a) Increase Electrode Diameter c) Increase Travel Speed b) Decrease Current d) Increase Arc Length 14. The last digit, for example in E7018, represents all except: a) Coating content c) Position preference b) Polarity preference d) Arc characteristic 15. The general rule for amperage setting for an 1/8" diameter electrode: a) 80 amps c) 125 amps b) 110 amps d) 140 amps 16. As discussed in class the amperage setting for an 1/8" E7018 electrode is a) 80 amps c) 125 amps b) 110 amps d) 140 amps 17. As discussed in class the amperage setting for an 1/8" E6011 electrode is: a) 80 amps c) 125 amps b) 110 amps d) 140 amps 18. What does the "E: represent, for the electrode E7018? a) Electrode characteristics c) Electrode b) Tensile strength d) Welding position 19. What does the "70" represent, for the electrode E7018 a) Electrode characteristics c) Electrode b) Tensile strength d) Welding position 20. What does the "1" represent, for the electrode E7018? a) Electrode characteristics c) Electrode b) Tensile strength d) Welding position 21. What does the "8" represent, for the electrode E7018? a) Electrode characteristics c) Electrode b) Tensile strength d) Welding position 22. The primary weld parameter that controls penetration is a) amperage c) travel speed b) arc length d) voltage 23. A function of the coating on a shielded electrode is that it a) provides easy starting c) permits better penetration b) protects the weld from atmospheric contamination d) all the above 24.Weld metal deposited should have approximately the same mechanical properties as the_____ a) Flux coating c) Base metal b) Slag d) shielding gas 25.Which of the following should be considered when selecting an electrode a) Electrode diameter c) Weld position b) Welding current and polarity d) All of the above 26. With this method of GMAW the filler metal is deposited when the wire touches the work; approximately 20 to 200 times per second a) Short Circuit Transfer c) Spray Transfer b) Globular Transfer d) None of the above 27.With this method of GMAW the filler metal is deposited when small molten droplets are transferred across an open gap between the filler metal and the base metal a) Short Circuit Transfer c) Spray Transfer b) Globular Transfer d) None of the above 28. With this method of GMAW the filler metal is deposited when large molten droplets, larger than the electrode diameter, are transferred across an open gap between the filler metal and the base metal a) Short Circuit Transfer c) Spray Transfer b) Globular Transfer d) None of the above 29. This method of GMAW requires high percentages, greater than 80%, of argon shielding gas a) Short Circuit Transfer c) Spray Transfer b) Globular Transfer d) None of the above 30. This shielding gas provides better penetration characteristics a) CO2 c) Helium b) 75% Argon 25% CO2 d) Oxygen 31. This shielding gas provides better weld bead appearance a) CO2 c) Helium b) 75% Argon 25% CO2 d) Oxygen 32. Which shielding gas is preferred for welding aluminum a) Argon c) Hydrogen b) CO2 d) Oxygen 33.GMAW process uses which type of power source a) Constant Current c) Constant Power b) Constant Voltage d) None of the above 34.GMAW most commonly uses which type of current for steel a) Direct Current Electrode Negative b) Alternating Current Electrode Negative c) Direct Current Electrode Positive d) Alternating Current 35.This mode of metal transfer is undesirable due to large quantities of spatter a) Short Circuit Transfer c) Spray Transfer b) Globular Transfer d) None of the above 36.Knurled drive rolls are used for: a) Hard wires c) Flux/Metal cored wires b) Soft wires d) None of the above 37. U-grooved drive rolls are used for: a) Carbon steel c) Flux-Cored wires b) Aluminum d) None of the above 38.V-grooved drive rolls are used for a) hard wires c) flux cored wires b) soft wires d) none of the above 39. When GMAW welding to increase amperage the welder will: a) increase voltage c) increase wire feed speed b) decrease voltage d) decrease wire feed speed 40. Voltage controls a) Penetration c) Wire feed speed b) Arc length d) Work angle 41. Amperage controls a) Penetration c) wire feed speed b) Arc length d) Work angle 42. A self-shielded FCAW electrode uses a) Argon c) Carbon dioxide b) No gas d) Argon/ Carbon dioxide 43. A gas-shielded FCAW electrode uses a) Argon c) Carbon Dioxide b) No gas d) Argon Carbon Dioxide 44. Which travel direction is preferred for thin metals a) Push c) Pull b) Straight on d) Push of Straight On 45. Which travel direction provides deeper penetration a) Push c) Pull b) Straight on d) Push or Straight on 46. Which of the following is NOT one of the five common weld joints a) Tee c) Bead b) Corner d) Lap 47. The length of wire protruding from the tip of the welding gun is called a) stick up c) weld wire b) stick out d) arc length 48. Which of the following influence weld machine settings a) metal type c) wire diameter b) metal thickness d) all the above 49.What does the acronym GMAW stand for a) gas metal acetylene welding c) gas metal arc welding b) gas machine arc welding d) None of the above 50. Which of the following should be worn at all times when welding a) Safety glasses/ Weld helmet c) Long pants/ closed toe shoes b) Gloves/ weld jacket d) all the above