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  • T 30 2340 Manual Operação PDF

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    21 visualizações24 páginas

    T 30 2340 Manual Operação PDF

    Enviado por

    Wender Silva

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato PDF ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
    de 24
    INGERSOLL-RAND. AIR COMPRESSORS Important information! Read ‘and follow these instructions ‘Retain for reference. pai DEFINITIONS A DANGER: WILL cause DEATH, SEVERE INJURY or substantial property damage A WARNING: CAN cause DEATH, SEVERE INJURY or: property damage. AS CAUTION: WILL or CAN camse MINOR INJURY or property [BREATHING AIR PRECAUTION agers enantio ine x approve treating ir Compresed sr shold ote used fr breathing ai plications unless treated in accordance wih all applicable codes and epulatins. ‘Safe Decal (Locuea om Recelver Tank) 0-H Heaty Steet P.O, Box 1803, Davidson, NC 28036 Owner’s Manual Installation, Operation and Maintenance Instructions for Model 2340 GENERAL SAFETY PRECAUTIONS 1 not ict inhale compressed air. Follow precautions on container labels before spraying material such as ‘aint, nsetcide and weed kil, ‘Wear a respirator and safety glasses when spraying Do nt over presturize the receiver tank or similar veeole beyond design limits. Do not use a recive tak or similar vetls that fail to meet the design requirements of the compressor. Contact your dealer for assistance Do wut scuve, alt bypas, ela, ty ot che satiation or ‘ateyelitvnves, presse switches or oer pease conta elated eves. ‘ana se sr tonsa tachment witht fst determining she mam pressure commended for tht equipment, Do not point ar naval oe sprayers oud anyone Do not ouch the compresor pump, motor or engine or docargs tubing during or shoaly after operation. These pars hecome hot ‘Do not operate where Nammable or explosive liquids or vapors suchas _slin, natural ga and solvents are prosent ‘Do not operate with guard or shes removed, damaged or broken ‘Do nt remove, pant over or deface decals. Replace any missing decals, =o © Ingersoll-Rand Company Printed in U.S.A Ce Dave compressor pump Aine filter asembly Pressure site| Discharge saftyrelie valve Beliguard Lica drain leetrie motor Pressure gauge ‘Air receiver tank satya valve ‘Manual rain valve 3. Mounting hoes Service valve at outlet) ‘NOTE: Component locations and appearance may vary Designs and speifcaions are subject to change without notice or obligation. ‘Your air compressor units suitable for operating paint spray guns, ar tols, caulking guns, grease guns, sndolasters, tc. Depending on Your application, the Tollowing accessories may be require: © Anairpresur epulatr to adjust the sit pressure entering the ool or accessory, An ir line fer fr removal of moisture and oil vapor in compressed sit when pain spray un used Aniline lubrietrto prolong te lif of ar tools Separate ir ransformers which combine the Funetons of ir regulation andlor moisure and dit removal Contact your nearest authorized dealer for more information on arto and secessories for your appticaion. Sea sure adequate iting equipment i valle for unloading und moving your unit NOTE: iting qupment mate proper rtd or theme othe Lift the unit by the shipping skid only Ure straps to prevent ipping. A\ CAUTION! Do not work on oF walk under the compressor while it suspended. efx sighing Ue deivery recip apes for dane ad iin part 1 damage or missing parts are parent, make the appropriate notation onthe 2 Aelivery receipt, then sig the receipt Immediately contact the carer for an inspection. All material must be bed inte receiving location forthe airs lnapection. Delivery recep that have boon signed widiut «ovation of damage ‘missing pers ae eons ne delved leat” Sirgen clans ae thon ‘considered to be conealed damage claims. Sete damage claims diretly withthe ‘tansportation company, you discover damage afer receiving the compressor (concealed damage) the ‘air must be notified within 15 days of receipt and an inspection mist be ‘oyu by elpne wile nfm in wring. Ov conve dane lin, the burden ofetablishing that the compressor wat damaged in ransit revers back tothe claimant Read the compressor nameplate o verify itis the model ordered, and read the motor nameplate to verify iti compatible with your electrical conditions. Make ‘re elosricl enclosures and component are appropriate. SELECTING A LOCATION ‘General. Selet «well-lighted indoor aca with plenty of space for proper cooling air ow and accessibility. Locate the compressor at est 12 inches (30 em) from snd make ore the main power supply i clasly identified and accu ‘Temperature. Meal upciting temperate ave beinsen 32°F an 10°F (O%C sand 378°C) I tomperstires consistently drop blow 32% (°C), intl the ‘compressor inside aeated building If this snot possible, you must poset, Safetyrelie valves and dain valves fom freezing If temperature are consistently below 40°F (44°C), consider nsaling 2 crankcase heat kt, especialy i the compressor has difiulty stating AS CAUTION! Never operate in temperatures below 15°F (26.1°C) oF above 2 (50°C). -lumid Areas. tn equerly humid areas, molsre may form in he bare pump and prodace cae inthe lbricant, causing runing parts to wear oat prematurely, Excessive moisture is especial likely to occur if the compressors located in an unested are that i subjest o large temperature changes, Two signs of excesive humidity are external condensation on the compressor when cools down anda “milky” appearance inpewoleum lubricant. You may be able to prevent moisture from forming inthe pump by increasing ‘elation, operating for Inger intervals or installing a erankease eater kit [Noise Considerations, Consul lca ffi for information regarding ceptable noise levels in your area. To reduce excessive noise, use vibration iolator pods or ina silencer, relocate the somprertor or contrast otal enclosures or be walls: Contact you dealer fr asistance MounTING AS WARNING! Remove the unt from the skid before mounting. ‘The unit must be permanently mounted, Bot the unto firm, level foundation (auch aa concrete lor). Do not ole uneven fect ighly to the foundation, ar hi ‘il cane excemve tet on the receiver tank, Ta leh ner the ah” feet if necessary. Typial Permanent Mounting (Customer-Suppied Hardware) Flat Washer 1 ag Sere 'sowtor Washer ‘Shim banaath \ Fertig isoator washer, ? ' necessary ag screw anchor for concrete INSTALLING THE AIR INLET FILTER A. CAUTION! no nat operat 3 fear around the compressors relatively fee of drt, nstall th irik filter at Wire Size The cectrcal wiring between the power supply and eletric motor ‘he inet connection athe Bare pump. I remot ir inlet piping or heavy duty Aluation s veyed, ovtct your delet fr ifornatin INSTALLING DISCHARGE PIPING itis necessary to instal air discharge and condensate discharge piping, adhere to Ae flowing gerd yuielne, Cinta your dea fo nai, A, WARNING: If an aftercooler, check valve, block valve oF any other estreton Is added to the compressor discharge, Install properj-ized ASME approved safetyrlie valve between the compressor discharge and the restriction. A. CAUTION: 1f you will be sing Ingsrell Rand Syntheti Lubricent, all downstream piping material and system components must be ‘compatible, Refer to the following material compatibility Ist there are Incompatible materials present in your system, orf there are ‘nara wo Include ne nt etal your deer Suitable too, Teo, ony (las id), Oi Resta Aly Facicns,Faoeton, Poll, 2-Component Uren, Nyon, Deri, Ceca High Nile Raber Bans NDR more dan 5% Aco) Plt, Pleyee, pcr, Polar Melanie Pljrovlee Baked Penls. Epoxy. MedifedAlkils (ides adem of Dont Crperatn) [Not Recommended Neoprene, Natural Raber, SBR Rub, Aci Pan, Laur, Vanish, Plstyene, PVC, [ABS, Polaron, Calon Aes, Low Nite Rabies N, NBR a 36% ‘Aerio EPDM, tan Vinyl estat, aon, EPR, Ae, Phony, Potions, See Aeron Sa, Bu 4s NOTE: All compressed ar systems generate condensate which tmlates in any rain peta aftercooler, dryers). This condensate contains substances which may be regulated and must be Accordance with Heal, sate, and Tederal laws and reguatons. General Requirements. Te piping iting, recsiver tank, et. must be cetied safe frat ean the maxnn working prere ode unit Use ar-welded ur ‘treaded tel or copper pipet and ist om iting hear certified tafe forthe units dschange pressure and temperature. DO NOT USE PVC PLASTIC. Use Pipe thread sealant on all reads, and make up joint tightly wo prevent a leaks. ‘Condensate Discharge Piping. Installing a condensate discharge line, the Piping must be t leat one size larger tan the connection, a short and direct as possible, secured dghly and routed to a suitable drain point. Condensate must be ‘posed of in accordance wit lol, sate and federal lave and regulation. ELECTRICAL WIRING AS WARNING! Flectrial installation {ederal laws and regulations, NOTE: This product should be sonncetd to a grounded; metal, DDermanent wiring system, oF an equipment-erounding terminal o lead fon the product. 1 service should be performed by ‘ill al applicable heal, state mtd General. The motor rating as shown on the motor nameplate, andthe power sapply mas have compatbe voltage, phase and bere characteris, ‘varies according to motor horsepower Power lads must be adequately sized 10 Dotet against excesive voltage dup dig tarp, Tfrmation fa ces the pope wie sin nd sreing commotion shouldbe pied with the ator Ino, refer tothe National Fesre Code (NEC) or applicable oe, sate and feral laws and regulations. If other elstrical equipment is comected othe sme ‘rout, the total cece load mast be considered in sleting the proper wire sire, DO NOT USE UNDERSIZE WIRE, Fuser Ref othe Nala Blevse Cet Uterine de props fa seit bresker rating required. When selecting fses, remember the momentary staring aren of an electric motor is greater than its ful load cument.Time-delay oF “slow-blow” fuses are recommended. Single-Phase Wing “T= supa Line Terminal L= Lend Terminal ol al Tipsy Fused dsonnctor rut eker ‘inolades ono off toh) ‘ingle phase COMPRESSOR LUBRICATION A\ CAUTION! Do not operate without lubricant or with inadequate lbricant. Ingersoll-Rand isnot responsible for compressor failure ‘caused by inadequate lubrication, Syahetle Lubricant. Wo recommend Ingersoll-Rand synthetic ibriant fom "Nar-up. See the WARRANTY soedon for exended waranty informatio, Allernate Lubricants. You may use a petroleum-based lubricant tats premium ui, docs not contain detergents, contains only anti-rat, ntoxidation, and {ofa agents a aaiives, hava Mlahpoint of 4AN"F (227°C) or higher and has '.auto-gnition point of 650°F (243°C) or higher. Remember using a lubricant ‘ter than Ingersoll-Rand synthetic hbricant fom tart mts warranty to one esr See the petroleum lubricant viscosity able below. The table is intended as a geveal guide only. Heavy duty operating conditions requ heavier viscosities, Refer spec eperating endiins taye dealer fr ronammendations ‘Temperature Around Unit | Viscosity @ 100°F (67.8°C) | Viscosity Grade F °c SUS Centistokes | ISO SAE o&beiow 44ateiow | 150 2 32 0 0-80 44-267 00 nw | 0 [you use a petroleum tased compressor lubricant at start-up and decide to conver 1 Ingersoll-Rand synthetic ubricant later on, the compressor valves must, ‘be decurbonized andthe cranknea mut be Med bafre conversion, Filling Procedures 1. Unscrew and remove the ol il pg (4). 2. Sowly il the crankcase with lbricant until he lubricant reaches the bottom tread oF me ol opening and ie center ofthe sight glass. Crankease capacity 28 oe (227 mal) 3. Replace the il ill plug HAND TIGHT ONLY. Piling Proceures INITIAL START-UP Follow this procedure before puting the wit into srsice forthe ist ime 1. Settho pressure vic Laver (A) to “OFF”. 2 Open the service valve (B) fll to prevent pressure from building in the tank 3. Move the pressure switch lever to “ON/AUTO"” The unit wil tart ‘4 Runde a for 30 inate Eu he ervice valve fll open addres no tank presture build wp A. CAUTION: Hinnsual noise ae vibeationindeates a problem. Da nat continue to operate until you Klentiyand carret the source ofthe problem. IF EMERGENCY CONDITIONS ARE ENCOUNTERED, SHUT OFF THE MAIN FOWER IMMEDIATELY. 5. AMler 30 minutes, close the sevice valve filly. The ae receiver wil lo tout presse wl the motor wil stp. The wi saw seal fr use Pressure Switch Lever onauto GENERAL Your air compressor was designed for 10% continuous duty operation wit he use of Ingesol-and Syntietie Lubncant and 6% continuous duy operation ‘with th ne of ptrleum Inbricant. In ther wards sync bic llows the compressor to pu continuously without eyeing, and petoeur bic ‘the compressor oa maximum of 3 minutes of pumping time pe hour. The ‘compressor should nat eyele more than 10 mes per hour NORMAL START-UP Set the pressure switch ever to “OFF” Close the service vale. Atch nose and acessry Move the pressure eich lever to “ON/AUTO", The wnt wil art. Allow tank pressure to build. The motor will sop when an pressure reaches cutout pressure, Open he service valve. The units now ready for use. NOTE: When the vceiver tank pressure drops below the factory [re-set minimums, the presnresitch reset and rectart the wt ‘When you are Saiheds Se the presse sit lever Wo “OFF Close the sevice vale filly Remove the ai tol or accestory Slowly open the service valve to bleed sit pressure down to 20 psig. Slowly pen the manual drain valve atthe Botom ofthe ant ran all condense (ate) Close the drsin valve and the service vale forthe next we Pe A, WARNING! Disconnect, lock and fag main power supply and release ale pressure from system before performing maintenance. NOTE: All compressed air systems contain maintenance pats (eg. Iubrscating ol ters, separators) which are periodically replaced. and must be disposed of Jaws and regulations. NOTE: Take not ofthe position and location of parts daring disassembly to make reassembly ease. The assembly sequences and part illustrated may difer for your particala un NOTE: Any service operations nt included in this section should be Performed by an authorized service representative. Daly or Before @ Chock lubricant evel Fills needed. Each Operation @ ‘Drain receiver tank condensate. Open manual drain ‘lve and colle end dispose of condeneate accordingly © Check format nie ant ihn (© Enmure blsuars and covers are securely in pce (© Ensure area around compressor fre from rags, tol, dis and lammale or explosive materials Inspect rte element), Clean it necessary unpost o i feaha Suit apy wales around jis during compressor operation and watch for bles. (© Check tightness of serews and ols. Tighten as needed, © Clean exterior . . ‘ys00* r2n000* (Change petroleum lubricant while crankcase is warm (Change syresc lubricant while crankcase is warm. eplace iter element, 5 CHECK POSSIBLE CAUSE, POSSIBLE SOLUTION FILTER INSPECTION & POINT CLEANING 10 tse igh day pes, un ret ange iy he 1. Unscrew and remove the wing es uc) securing the ter housing (B tote bate (C). 2 Remove the fier housing and withdraw th od filter element ()- Clean the element with jet ‘isn vost Replace the er lement nd 11 Press swish teen! arom: Inlet swish with iret jose ese iret 12 Improper tin vlan Chace in eager ine rece Cone evicun, Wiring or eee eric pae onl poet sid wie or eric ba, , = Goma cn. tesing, scaring tin place with fhewing at previnsiy Poorconictonmotremer Ene pot catact 9 trials renoved rervomowion camer omnenen OL CHANGE 13 Paerpover eatin (le) Cont power comay 1. Remove theo rin pg (A) nd M4 Deve tearing, Adj eo pope ein ad ‘low he brcant dra no figment salle cuts 15 Common aves ke, pc va Srl ae 2. Repl the ci rin pg catered rn. ‘ese sl ave Sep 2. Fallow te ling rede in Snerkie OPERATION secon 16 Cateohadapotpotpiin). Clamp Regier eps ssc 17 Fitna dng nn he, lal Rig et Sp Saver Ki TROUBLESHOOTING rough or scachol) Exceed ap Pro ingot seatarestickin Adu ptr ig. “This action provides it ofthe more fequentlyencounired malfunctions thir mt ad cmrectveactinna, Some etree action ea he performed hy the ores or nt ap eg. operator or maitenance personel, and thers may require the assistance of a ee _ Ses eco ee Eytan yn) Rp pase PROBLEM cueck port 19 Comeciag i sto sin or cain Inspec. Regio rep aei Absomp, rigor nde wear 149, 182,29 eas win escrd Los beg Ista eae Cnmng Ro Sep Aide ops of 1.618, 17, 1824 spurns Swern Deneck won hes ” 20, Dee len onl tps eine ri ‘Camps best sae wp 0 see nora isa nen ee Cope tion eemeetye pe a 21 Camas wer rcaksat Replies: Ilsbat soe Conger rin ceive ht dts sod ‘eee sal amg Connecting Eevee dng operon 2.6.18.20.2.27 od Sp Seer Exosivesariagand supine S11162031 22 ating eh lena tec an et Repo eve Kel rats 215, 16,18, 18,20 Som xt Ligh ihr or in whe ming i 23 Exmmey sty amp ts etait piping nko Moinsein carte crm" apenacein 9,10 ae poole eat or stg ces a Morovia ep rere ceive carne 56,1219 14 15,15 19,20,28 24 Retin ait an Bete eee creas attr maa 25 Highs int vaveeakne. Inspec. den oreirseied (ating om aa 2» 26 Law pesuedschage valeting. rpc chan ore eed futiaatate pe iat 27 Asati sep mode iat Constant pe option ree Sse fori ema Cont ke for recone eh nen ree 8 26 Ament tempemretoe na aes Retr Comet Low nese pss % = ‘pn hha Relea cmpar CHECK POSSIBLE CAUSE POSSIBLE SOLUTION 29 Woreyinde fh, Deg elder 180 vor fevtone 1 toga diy ities Ci rae. 30 Hetwtet out lawe,mbeseot Chek bab ee lange pay or ie fit: Srsedorsard nang lye, uh irik abe 2 exe vies orator pliy, Che swe. mot pl, clans gsi an py imo ent, be ono 31 Excesiveconieseinester aD cer ank with mama ia Sewn Spot Repro opine ee eee rae 2. equ otitis ed eu Rlot compra ar be om ros cant. 5 Aloksinsrdicag ining, Chek bing nd const Tghn Som reise. © Laem vay one ral exng bc a et WD 7 abate a ih Drees abit 8 ata eet ow ‘Adora tock oper feet 9 Detrgem ype lubricant bing sed Din ising bce and ef with 6 Ce WARRANTY Ingersoll Rad Coupany wassuts thatthe Eguipven anatase by ita delivered hereunder shal be fie of defect in material and workin fo a pci ‘fel (17) monte fem the dat of plein the Equiesent in aperstion or ighoon (18 mame Fm the date of cipmont,whichowne hall aeor fat The foregoing warranty period shall apply o all Equipment, except forte following: (A) Compressors that re operated solely on Ingersoll-Rand Synthetic Lubricant will have ther bare compressor warranted forthe erlir of sweny-fur (24) months fom the date of inal operation or hit (30) months fom the date of Shipment. (i) Keplacement parts willbe warranted for tx (0) month from te dt of shipment. Shou ny alae to conform to thie Warranty be report in ‘wring othe Company within sid period the Company shall ts option, conet such nonsonformity by stable repair to such Equipment, o furnish a replacement pat FO.B. point of shipment. provided the purchaser has installed. maintained and operated such equipment in accordance wih goed industry ‘practices and has complied with specific recommendations of the Company. Accesories or equipment famished by the Comper, but manufactured by others, shall ‘amy whatever waranty the manufacturer conveyed to Ingersoll-Rand Company and which canbe passed on tothe Purchaser. The Company shall not be ible for ‘ny epi, eplacemens, or aljaments ode Equine or any cons of bor performed by the Purchaser withow the Company prior writen approval Ihe Company makes no performance waranty unless specially sated wit propos andthe tess of corrosion, erosion and normal Wear and tea are specially excluded from the Company's Warranty. Inthe event performance warranties are expressly ineluded, the Companys obligation shall be to comet inthe ‘manner and forthe period of time provided above ‘THE COMPANY MAKES NO OTHER WARRANTY OF REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT (OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Corecion hy the Company of ronconformities, whether pent or lent, in the manner and fr the ero of time provided above, hall conta ufiiment of all liabilities ofthe Company and its Distributors for such nonconformiis with respect to raring out of such Equipment LIMITATION OF LIABILITY ‘THE REMEDIES OF THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE, AND THE TOTAL LIABILITY OF THE COMPANY, ITS DDISIRUU TORS AND SUPPLIERS WITH RESPECT TO CONTRACT OK THE EQUIPMENT AND SERVICES FURNISHED, IN CONNECTION WITH DIRECTION COVERED RY OR FURNISHED UNDER CONTRACT, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE UNIT OF EQUIPMENT UPON WHICH SUCH LIABILITY ISBASED, ‘THE COMPANY, ITS DISTRIBUTORS AND ITS SUPPLIERS SHALL INNO EVENT BE LIABLE TO THE PURCHASER, ANY SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR ASSIGNEE OF THE CONTRACT FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT OF TIIIS CONTRACT OR ANY DREACII THERDOT, OR ANY DETECT IN, OR FAILURE OF, OR MATFUNCTION OF THE EQUIPMENT WHETHER 08 NOT RASED UPON TOSS OF TISE_ TASS PROFITS OR REVENUE. INTEREST, 10ST ‘GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON.OPERATION, INCREASED EXPENSES OF OPERATION, COST OF PURCHASE OF REPLACEMENT POWER, OR CLAIMS OF PURCHASER OR CUSTOMERS OF PURCHASER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE 1S BASED ON CONTRACT, WARRANTY, NEGLIGENCE, ‘Haformacion ysien at inatrnclones, ‘Guardela para efectos de refers INDICE ‘Localizacin y solucin de alas ari DEFICIONES Ree eee AS jADVERTENCIA! PUEDE causar LA MUERTE, LESIONES: Presence Satan ee ca ee pnceaucion neanteTo A rau PARA RESPRACICN prohad para ser wal en aplicaciones de equipo de reiracién, Noe debe Sratieconpn spaces depos snes ut foe Fea Smtanh sy gan cannons Btqueta de seguridad (ubicada eneltanque receptor) Manual del usuario Instrucciones de instalacién, operacién y mantenimiento para el Modelo 2340 MEDIAS GENERALES DE SEGURIDAD (© Noinhaledirectamente el sire comprimid, © Sign las precaucioesindicadas en as etquetas del contenedor ants de roar productos como pinta, insecticida y herbi, (© Alrocar. use mascaillaygafas de sepurdad. (© No somata el tnque receptor aloe reeptculo similares a presiones que excodan ls limits de dist © No sen angie receptor wi ors ecptculos similares qe nocumplan con Jos requisitos de dseo de compresor. Comuniquese con su distribu en caso do requere asistencia, (© Noperfre, suede ni alee de ninguna forma ni el tanque receptor ni tos ecepticuls similares. © Noextaiga, juste, devi, cambie, modiique osusiuya las valvulas de

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