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INSPECTION REPORT OF MDT ( D

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
3,500,000 1,000
900 2
3,000,000
800
2,500,000 700 1
Target = 200 PPM 600
2,000,000
500 1
1,500,000 400
1,000,000 300
200
500,000
100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.SCRATCH ON PATTERN 8
JAN 250,483 25 100 2.FLOATING PARTS (CN2) 5
3.DAMAGE PARTS (SW,LED,PCB) 4
1.DAMAGE LED 35
FEB 300,579 87 289 2.SCRATCH ON PATTERN 25
3.SCRATCH 10
1.SCRATCH 22
MAR 306,219 90 294 2.NO SOLDER 34
3.DAMAGE PARTS 10
1.NO SOLDER 38
APR 224,659 114 507 2.MISALIGNMENT PART 27
3.SCRATCH 16
1.INCOMPLETE 17
MAY 347,674 70 201 2.NO SOLDER 16
3.SCRATCH 16
1.BROKEN PARTS 6
JUN 295,578 18 61 2.SCRATCH 6
3.SOLDER ON PAD 4
1.SCRATCH 41
JUL 314,319 41 130

1Misalignment part 29
AUG 434,179 56 129 2.Insufficient Solder 10
3Floating part 5
1.Floating part 32
SEP 394,755 134 339 2.Broken 22
3.Scratch on pattern 16
1.Broken 36
OCT 405,617 104 256 2.Misalignment part 10
3.Crack 10

NOV

DEC

TOTAL
YTD 3,274,062 739 226
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 250,483 300,579 306,219 224,659 347,674 295,578
DEFECT 25 87 90 114 70 18
NG PPM 100 289 294 507 201 61
TARGET 200 200 200 200 200 200
T OF MDT ( D/I )

PPM
DEFECT ITEM REPORT : MONTH OCT' 2017

200

150

100 84

50

0
1
DEFECT ITEM

QUANTITY Q'TY :450671 Pcs. DEFECT Q'TY : 104 Pcs.

CLASS OF DEFECT 405617


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 Broken 34 0 34 84
2 Misalignment part 10 0 10 25
3 Crack 10 0 10 25
4 Part broken 9 0 9 22
5 Resist incomplete 8 0 8 20
6 Insufficient Solder 7 0 7 17
7 Scratch 0 6 6 15
8 Scratch on gold pattern 0 5 5 12
9 Scratch on pattern 0 5 5 12
10 Resist Peel Off 4 0 4 10
11 No Solder 0 2 2 5
12 Floating part 0 1 1 2
13 Pattern incomplete 1 0 1 2
14 Inkjet in complete 0 1 1 2
15 Cabon on Scratch 1 0 1 2

TOTAL 84 20 104 256


EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
314,319 434,179 394,755 405,617 0 0 3,274,062
41 56 134 104 0 0 739
130 129 339 256 #DIV/0! #DIV/0! 226
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
Date 1 2 3 4 5 6 7
40000
Output 25209 9455 21634 34658 18178 9819 10589
35000
PPM 40 1375 92 58 275 815 94
30000
TARGET 200 200 200 200 200 200 200
25000
20000
15000
10000
5000
0

Date 1 2 3 4
Defect Q'ty 1 13 2 2
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 25209 9455 21634 34658
PPM 40 1375 92 58
75J301-7020 495 309L65
75J301-7040 600 30Q40
75J301-7020Q24L
75J301-7040Q24L
75J301-7020Q25L
75J301-7040Q25L
75J301-7020R14L
75J301-7040R14L
75J301-7020R15L
75J301-7040R15L
75J303-7020 560 309L66 340 309L66 390 309Q41
75J303-7040
75J303-7020Q24L
75J303-7020Q25L
75J303-7020R15L
75J303-7020R14L
75J303-7040Q24L
75J303-7040Q25L
75J303-7040R15L
75J303-7040R14L
15D231-7011 1700 309L69 1756 309L69 2992 309N44 3331 309P13
15D265-7011 1758 309P15
15D267-7010 3382 309L70 1150 309N45 2859 309N45 2800 309P16
15D267-7011
15D268-7010A
15D850-7011 1632 309S10 840 309S10 1151 306S10
489189-7030 7821 309K05
75H237-7022 799 309P17
75H238-7012 400 309P76
75H241-7012 500 309P18
75H242-7012 400 309N46 900 309P19 900 309Q46
75H243-7011
75H245-7012
75H299-7033 719 309K91 718 309P11
75H390-7013
75H391-7013 1869 309L68 640 309N43 957 309N43
75J532-7020
75L042-7022 1998 309Q62
75L042-7042 3719 309L73 2793 309L73 3840 309M25 4718 309M25
75L043-7023 10095 309N47 1698 309N06 6705 309N06 4706 309N06
75L043-7044 2412 309L73 1003 309L74 500 309L74 2410 309L74
75L090-7023
75K566-7010A
75J895-7040
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Resist on PCB
Other
Floating part
Misalignment part 10 309L69
Incline part
Missing part
Part broken 1 309N47
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern 1 309L69
Other
Pattern peel off
Scratch 2 309P13
Scratch on pattern
Broken 2 309N06 2 309P20
Crack
Bari or burr
Bending or wrap
Other
Oxide ON PAD
ms
Description problems
8 9 10 11 12 13 14 15 16 17
8761 16020 12892 9931 16197 9553 16389 12423 11564 20627
457 187 78 302 370 105 183 402 0 48

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
5 8 1 4 3
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
18178 9819 10589 8761 16020
275 815 94 457 187

3262 309P14 396 309G44

803 309P16

2520 309S11
2644 309K05 1530 309K05 2280 309L71 4686 309L71
600 309R22 798 309R22
799 309P76

600 310A83

240 309L67 659 309L67 595 309Q42


1197 309P12 500 309P73

1426 309Q42 1391 309R92


960 309P74 2031 309P74 1800 309R23 2280 309R23 3040 309R23
8273 309N06 3079 309P79 3983 309P79 1399 309Q54 6600 309Q54
2996 309P75
3 309P20

1 309Q42
2 309L71

1 309P14
1 309Q54
1 309P20 5 309Q47 3 309Q54
2 309P79

1 309P74 1 309L71
Summary defe
18 19 20 21 22 23 24 25 26 27
9775 18441 0 15587 6454 1896 18903 13352 0 16745
307 271 706 465 0 53 0 597

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
1 3 6 1 3
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
12892 9931 16197 9553 16389
78 302 370 105 183

299 309R89

4826 309R91

2400 309R92 1816 309R92

1751 306Q45

976 310C41
800 310C42

1216 309Q43 1078 309R90 160 310C37 1308 310C37

1200 310A84 1440 310D39


460 309R23 4800 310A85 1199 310A85 3518 310C43
5590 309Q54 3093 309R94 5696 310A98 4199 310A98 4799 310C45
3061 309Q48 2685 309Q48 3995 310A86 2597 310C47
1 309R89

1 310A98

1 310A86

1 310C45
1 310C43
1 309R94 2 310A98 2 310A98 1 310C45
2 309R24

1 309R92
y defect D/I (MDT) OCT Year 2017
28 29 30 31
12007 8619 11368 8571
167 0 264 817

200 200 200 200

15 16 17 18 19
5 0 1 3 5
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
12423 11564 20627 9775 18441
402 0 48 307 271

1400 310C38 5569 310C38 800 310F16 2189 310F16

840 310H91
1361 310C39 3612 310D37 1752 310F17
880 310D38 1079 310F18
384 310C40 816 310C40 1200 310E04
311 310C41 360 310F19
160 310F20

600 310C36 599 310E03


800 310C37 847 310C37 240 310D35 239 310D35

2151 310C44 601 310C44 3228 310E05


1599 310C44 4560 310D40 480 310F21 4439 310F21
7978 310C47 3590 310D46 3199 310D46 2189 310D46 4790 310E71
2996 310C48 1399 310E06 3593 310E06
1 310C44 2 310E06

1 310F21

2 310F16

4 310C46 2 310D46

1 310D40 1 310D40
20 21 22 23 24
0 11 3 0 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
0 15587 6454 1896 18903
706 465 0 53

1287 310H83

1429 310H84

1643 310G50 2379 310G90 2991 310H86

2379 310G51 2308 310H87

1896 310G52 1920 310H88


897 310H89

694 310G48
1071 310F15 1959 310G89

120 310G56 280 310G56


2567 310G57 2040 310K48
3500 310G58 2296 310G58 3786 310G58
1499 310G59 3899 310G59
7 310H84

1 310F15

1 310G58

2 310G58 1 310G59 1 310H86

1 310G57 1 310G58
25 26 27 28 29
0 0 10 2 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
13352 0 16745 12007 8619
0 597 167 0

80 310K40

390 310J97 240 310J98

300 310K41 579 310K41


1972 310K01 700 310K42 524 310K42

1800 310K46
1974 310K02
1058 310L91
224 310K44
380 310K03 716 310K03
970 310K44 400 310K45

413 310J99
338 310H85

1791 310K47
2608 310K48 2268 310K04 3480 310L94 2160 310L94
9192 310H95 6584 310K05 3590 310K49 2000 310L36
197 310G59 1497 310L95 2298 310L95
1 310K04

3 310K05 1 310K49
6 310K05

1 310L95
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
3 7 104
Lot No.

Lot No.

11368 8571 405617


264 817 256
495
1967
0
0
0
0
0
0
0
0
3648
0
0
0
0
0
0
0
0
0
1495 310L89 36729
2637
728 310M65 23821
500 310M65 500
0
1512 310L93 1197 310M68 11492
1176 310L90 34403
332 310N42 195 310N42 6638
920 310M66 4743
3243
5130
0
0
1437
3800
397 310M64 399 310M64 15215
0
840 310M69 356 310M69 16822
1295 309A97 62654
4997 310L36 2000 310M70 129606
1600 310M71 40637
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
7
0
1 310L89 2
0
0
0
0
0
1
10
0
0
1 310L94 9
0
0
0
0
0
0
0
0
0
0
0
0
5
3
0
6
3 310M68 5
1 310L36 34
10
0
0
4 310M69 12
Total
104
INSPECTION REPORT OF SANKO(

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
2,000,000 1,000
1,800,000 900
1,600,000 800
1,400,000 700
1,200,000 Target = 200 PPM 600
1,000,000 500
800,000 400
600,000 300
400,000 200
200,000 100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.PCB SCRATCH 29
JAN 160,112 53 331 2.SCRATCH ON PATTERN 18
3.CARBO PAD SCRATCH 3
1.SCRATCH ON PATTERN 19
FEB 155,812 55 353 2.SCRATCH ON PCB 15
3.RESIST INCOMPLETE(PCB) 9
1.SCRATCH 72
MAR 266,030 107 402 2.OTHER (RESIST INCOMPLETE) 25
3.DAMAGE PARTS 6
1.SCRATCH 70
APR 178,563 102 571 2.DAMAGE PARTS 19
3.INCOMPLETE 13
1.SCRATCH 25
MAY 153,418 37 241 2.DAMAGE PARTS 8
3.INCOMPLETE 4
1.SCRATCH 13
JUN 130,836 26 199 2.INCOMPLETE 7
3.BROKEN PARTS 5
1.SCRATCH 13
JUL 132,100 23 174 2.MISALIGNMENT PART 9
3.BROKEN PART 1
1.Part Broken 1
AUG 152,179 1 7

1.Scratch 25
SEP 189,935 47 247 2.Scratch on pattern 11
3.Scratch on gold pattern 6
1.Scratch on pattern 24
OCT 220,301 53 241 2.Scratch 18
3.Scratch on gold pattern 3

NOV

DEC

TOTAL
YTD 1,739,286 504 290
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 160,112 155,812 266,030 178,563 153,418 130,836
DEFECT 53 55 107 102 37 26
NG PPM 331 353 402 571 241 199
TARGET 200 200 200 200 200 200
T OF SANKO( D/I )

PPM
DEFECT ITEM REPORT : MONTH OCT' 2017

200

150
109
100 82

50

0
1 2
DEFECT ITEM

QUANTITY Q'TY :620301 Pcs. DEFECT Q'TY : 53 Pcs.

CLASS OF DEFECT 220301


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 Scratch on pattern 0 24 24 109
2 Scratch 0 18 18 82
3 Scratch on gold pattern 3 0 3 14
4 Part broken 2 0 2 9
5 Inkjet incomplete 0 2 2 9
6 Don't open hole 0 1 1 5
7 Broken 1 1 5
8 Resist in complete 0 1 1 5
9 Pattern in complete 0 1 1 5

TOTAL 6 47 53 241
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
132,100 152,179 189,935 220,301 0 0 1,739,286
23 1 47 53 0 0 504
174 7 247 241 #DIV/0! #DIV/0! 290
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
35000 Date 1 2 3 4 5 6 7
Output 0 12617 11790 30552 14096 3937 3968
30000
PPM 159 0 0 1206 508 2520
25000
TARGET 200 200 200 200 200 200 200
20000

15000

10000

5000

Date 1 2 3 4
Defect Q'ty 0 2 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 0 12617 11790 30552
PPM 159 0 0
75G143-7240
75G143-7241
75G125-0250
75C125-0250 8417 309N48 3640 309N48 5339 309P21
75G256-7070 4200 309P22 4800 309P78 20159 309Q63
75G331-7070
1-61C841-0000 3350 309P23 5054 309P23
1-61C845-7020
1-61C845-7021
1-61C845-7220
1-61C845-7320
15D894-7022
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole 1 309N07
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern 1 309N07
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
0 12082 3696 3148 2816 10054 7790 2964 7400 14563
0 0 0 0 0 0 0 0 69

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
17 2 10 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
14096 3937 3968 0 12082
1206 508 2520 0

3270 309Q49 3937 309Q49 3968 309R95 3678 309R95


4463 309R26

6363 309Q64 8404 309R96


1 309Q49 5 309R95
17 309Q64
1 309Q49
5 309R95
Summary defec
18 19 20 21 22 23 24 25 26 27
5644 9562 0 6668 7097 0 3061 13519 0 1640
0 105 0 282 327 74 3659

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
3696 3148 2816 10054 7790
0 0 0 0 0

3142 310B58
3696 310A87 1080 310A87 3800 310C49 2703 310C49

2068 310B59 2816 310D42 3112 310D42 5087 310E08


defect D/I (SANKO) SEP Year 2017
28 29 30 31
4484 4788 7011 15354
0 418 143 456

200 200 200 200

15 16 17 18 19
0 0 1 0 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
2964 7400 14563 5644 9562
0 0 69 0 105

2868 310B58 1935 310D41 1860 310E07 3023 310G60


1919 310C49

2964 310E08 4532 310E08 12628 310E73 3784 310G62 4620 310G62
1 310E07 1 310G61
20 21 22 23 24
0 0 2 0 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
0 6668 7097 0 3061
0 282 327

2468 310H92 797 310H92 980 310L45

4200 310J53 6300 310J53 2081 310J53


1 310J53

2 310H92
25 26 27 28 29
1 0 6 0 2
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
13519 0 1640 4484 4788
74 3659 0 418

6720 310L45
3192 310K50 1640 310L45 910 310L96 2310 310L96
2280 310L98 2478 310L98
3607 310K51

1294 310L99
1 310K51 6 310L45

2 310L98
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
1 7 53
Lot No.

Lot No.

7011 15354 220301


143 456 241
1006 310L97 1006
0
468 310L96 7188
4850 310M72 62224
2343 310L98 53921
3607
8378 310P17 85741
4200 310N61 4200
0
0
0
1120 310P36 2414
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
2 310M72 2
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
1 310L96 4 310M72 18
1 310L45 19
1
5
0
0
4
Total
53
INSPECTION REPORT OF TRT ( D

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
7,000,000 1,600
6,000,000 1,400
Target = 200 PPM 1,200
5,000,000
1,000
4,000,000
800
3,000,000
600
2,000,000 400
1,000,000 200
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.SCRATCH ON PCB 26
JAN 464,654 74 159 2.SOLDER ON PAD 14
3.SCRATCH ON PATTERN 13
1.Solder on Pad 86
FEB 531,377 213 401 2.Scratch PWB 47
3.Oxside on Pad 25
1.SOLDER ON PAD 123
MAR 693,628 250 360 2.SCRATCH 95
3.DAMAGE PARTS 12
1.SCRATCH 87
APR 448,411 210 468 2.SOLDER ON PAD 62
3.INCOMPLETE 24
1.SRATCH 108
MAY 710,886 272 383 2.SOLDER PN PAD 70
3.OXIDE 20
1.SCRATCH 33
JUN 580,167 83 143 2.MISALIGNMENT PARTS 27
3.INSUFFICIENT SOLDER 5
1.SCRATCH 44
JUL 627,737 95 151 2. MISALIGNMENT PARTS 22
3.OXIDE 13
1.Scratch on gold pattern 82
AUG 613,014 93 152 2.Scratch on pattern 9
3.Broken 2
1.Scratch on glod Pattern 33
SEP 651,561 130 200 2.Scratch 24
3.Scratch on pattern 21
1. Scratch on glod Pattern 29
OCT 624,007 86 138 2.Scratch 23
3. Solder on gold pad 7

NOV

DEC

TOTAL
YTD 5,945,442 1,506 253
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 464,654 531,377 693,628 448,411 710,886 580,167
DEFECT 74 213 250 210 272 83
NG PPM 159 401 360 468 383 143
TARGET 200 200 200 200 200 200
T OF TRT ( D/I )

PPM 40000
DEFECT ITEM REPORT : MONTH OCT Year' 2017
35000
200 30000
150 25000
20000
100
15000
46
50 37
11 10000
8
0 5000
1 2 3 4
0
DEFECT ITEM

QUANTITY Q'TY : 624007 Pcs. DEFECT Q'TY : 86 Pcs.

CLASS OF DEFECT 624007


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 Scratch on glod Pattern 29 0 29 46
2 Scratch 0 23 23 37
3 Solder on gold pad 0 7 7 11
4 Scratch on pattern 5 0 5 8
5 Dirty on gold pad 3 0 3 5
6 Broken 3 0 3 5
7 Solder on gold pattern 3 0 3 5
8 Floating part 3 0 3 5
9 Solder on cabon pad 2 0 2 3
10 Oxide 2 0 2 3
11 Flux carbon pad 1 0 1 2
12 Crack 1 0 1 2
13 Bending or wrap 0 1 1 2
14 Solder on pad 1 0 1 2
15 Dirty on gold pattern 1 0 1 2
16 Inkjet in complete 0 1 1 2

0
TOTAL 54 32 86 138
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
627,737 613,014 651,561 624,007 0 0 5,945,442
95 93 130 86 0 0 1,506
151 152 200 138 #DIV/0! #DIV/0! 253
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
Date 1 2 3 4 5 6 7
0
Output 11474 22813 25181 10595 25081 21820 30190
0
PPM 0 132 119 94 120 321 397
0
TARGET 200 200 200 200 200 200 200
0
0
0
0
0
0

Date 1 2 3 4
Defect Q'ty 0 3 3 1
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 11474 22813 25181 10595
PPM 0 132 119 94
17G490-7063 600 309N34
17G501-7153 899 309N35 898 309P56
17G516-7093 180 309N89
75E518-7021
17G992-7053 120 309M79 300 309P60
515483-7021 300 309M77
515484-7021A 900 309P57
515485-7021 1292 309L02
515486-7021
515486-7021A
515487-7020 300 309P58
515488-7020 60 309L33 240 309L33
515534-7020
515535-7020 294 309M78 400 309P59
515541-7020
515544-7020
75E731-7010
625380-0000
625384-0000
625890-0000 1340 309N66 760 309N66 1500 309N94 1200 309N94
75H025-7013
75H028-7014
17H154-7033 300 309P61
17H159-7030 300 309P62
75H246-7013
75H248-7013
75H249-7013 1236 309J86 430 309N98 684 309N98
75H251-7013 400 309N99
75H252-7012 499 309P03
75H253-7012 299 309P04
75H282-7020A
75H323-7020
75H391-7013
134243-7013
134244-7014
75J165-7032
75J167-7032
75J167-7052
75J168-7022 1236 309H33
75J214-7021 520 309P77
75J214-7043
17J215-7021 199 309N90
17J215-7020 48 309P63
17J215-7020A 200 309N90
17J216-7020A 1599 309L39 192 309N91 1003 309N91
17J217-7020A 895 309L40 600 309N92
17J221-7020 753 309M80 216 309M81 377 309M81
17J221-7020A
17J245-7020
75J223-7031
75J224-7021
191853-7011 450 309A72
193238-7020
193133-7021
193134-7021
193135-7021
193136-7021
193140-7050
193145-7040 5375 309L43
193169-7020 2200 309L54 3080 309L54
193245-7020 200 309K87 256 309Q37
193320-7020 1200 309M23 1199 309P10
193321-7020 900 309M83
193322-7020 120 309M84
193323-7020 889 309K90 600 309N42
193325-7020
183815-7020
183739-7050 680 309L44 1105 309L44
183740-7040
183741-7040 280 309J89 2946 309J89
183742-7040 680 309L47 2910 309L47
183777-7020
183893-7040
183882-7010
183911-7011
183910-7010
183895-7030
515747-7021
515748-7021
515749-7021
515750-7021
515766-7020A
515768-7020A 408 309L42 789 309L42 1625 309N39 491 30902
515769-7020A 419 3069K77 899 309M82 523 309N40
515892-7020
581066-7020 600 306M85
581067-7020
581068-7020
581069-7020
581086-7020
75J421-7011 144 309K81 756 309L48 400 309L48
75J422-7012 110 309J92
17J425-7020
75J431-7011 520 309K82
75J432-7012 210 309L49
75J433-7012 297 309M15
75J434-7012 300 309L50 299 309Q29
75J435-7011
75J435-7012
75J438-7012 400 309M16
75J439-7012 192 309M17 486 309M17
75J484-7011 500 309Q30
75J485-7011 200 309M18
75J732-7012
75J733-7012 300 309L53 200 309Q31
75J895-7030 695 309J21
75J895-7040 896 309M20
75J896-7020 1260 309J22
75J899-7020 1135 309J94
75K249-7013
75K281-7010 1200 309L98 495 309P08 187 309P08
75K281-7020A 50 309L56
75K281-7020 600 309H54
75K282-7010
75K282-7020
75K323-7020A 599 309L57 525 309P05 292 309P09
62A181-0000
62A182-0000 960 309L59 1438 309L59
75L050-7030
75L061-7020
75J062-7021
75J062-7053
75J063-7023 24 309N93
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Solder On pat
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on glod Pattern
Solder on gold pattern
Other
Pattern peel off
Scratch 3 309J89 1 309P09 1 309N91
Scratch on pattern 2 309L44
Broken
Crack
Bari or burr
Bending or wrap
Other
Description problems
8 9 10 11 12 13 14 15 16 17
8964 25343 35932 37594 29321 9929 16177 27932 26302 21729
112 118 0 133 102 201 309 215 114 46

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
3 7 12 1 3
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
25081 21820 30190 8964 25343
120 321 397 112 118
600 309P55 396 309R65 176 309R65
900 309R66
389 309R67

399 309Q82 400 309Q82

330 309Q83 569 309Q83

171 309Q08

596 309Q09

400 309Q84

325 309R02
899 309Q85

1487 309P65 900 309Q92 810 309Q93 990 309Q93

296 309Q20 600 309Q98


399 310A59
584 309Q21 599 309R74
199 309Q22 597 309R75
168 309R80 1031 309R80
147 309Q24

216 309P73 480 309P73 400 309Q43


300 309Q10 893 309R69
192 309Q11 597 309R70

2376 309N96 4240 309P66 2959 309P67 824 309P67 2383 309Q94
2560 309G17 2028 309N97
1192 309Q19
120 309Q89
320 309Q12
551 309P63 336 309Q86 464 309Q86 916 309Q86
600 309Q12
599 309Q13 1008 309Q14 600 309Q87
900 309P64 299 309P64 408 309Q88 1190 309Q88

600 309Q25 703 309R87

2125 310A72 735 310A72

5376 310A62 3864 310A62


283 309R82
44 309Q37 200 309R84
700 309R19 1216 309R19 283 309R19 1199 310A77
898 309Q38 1100 309R20

544 309R21 56 309R21

273 310A11 271 310A51

2914 309R03 3880 310A63 2114 310A63


400 309R04 635 309R04 1219 309R04

1200 309Q23 2014 309R76 584 309Q99


1573 309N40 480 309R01 598 309R01 768 309R77

416 309Q39 184 309Q39 240 309R88

40 309L63
504 310A82

600 309Q26 400 310C16 192 310C16

240 309Q27 600 310C17 720 310C17

240 309Q28
700 310A67

500 310A69
390 310A70
200 310C21
600 309L52
357 309Q32 1080 309R06 1001 309R06
1458 309P06 380 309P05 920 309Q34 2789 309R08
600 309P07 630 309Q35 746 309G35

1026 309P69 350 309P70 555 309R12 433 309R15 615 309R85
128 309P71 351 309R13 259 309R14 339 309R14

309 309R15
400 309R16
897 309P72 675 309R86

2000 309A18 1040 309R18 955 309R18

182 310A76

1 309Q83

1 309R15

4 310A63
1 309P06 5 309R04 5 310A64 1 309R07

1 309R69

2 309P69 2 309P70 1 309R12


1 309P67

1 309R08
Summary defect
18 19 20 21 22 23 24 25 26 27
26921 29511 0 19773 9171 0 30730 21401 0 30768
0 102 152 109 130 93 33

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 5 3 2 5
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
35932 37594 29321 9929 16177
0 133 102 201 309
600 310B46 718 310R92
898 310A52 900 310B93
210 310B97

198 309R68

797 310B94
898 310B47
330 310B95 121 310B95

60 310B74

90 310B75
400 310A53 298 310B96

60 310F29
160 310B48
2240 310A54 2721 310A54

400 309R71 1400 309R71

390 310B49
402 310A55
597 310B51 398 310C04

312 310B52 1486 310B52


122 309R75 138 310A60
312 310C13 488 310C13
600 310B54 416 310C14 384 310C14

10 310D32

3596 309Q94 3120 309Q95 875 309Q95


2996 309Q96 3684 309Q97 2180 309R72 117 309R72 1198 310C03
3000 309R73
120 309Q90
128 309Q91
599 310A56 600 310A56 800 310B99 120 310D09

1198 310A57 792 310D10 782 310D10


768 310B50 432 310B50
303 310A65 88 310C15 1198 310C66
299 309R81

2517 310C68

1620 310B53 4428 310B53 5760 310C08 2640 310C08


3715 309R82 3000 310A73 2880 310C22
140 310C24
1419 310A77 400 310C28 304 310C28
300 310B56 1199 310C30
210 310C32
591 309R87 750 310C33
20 310C34

2982 309R78 1360 310C10 2557 310D18


2961 309R79 693 310C11 1358 310C11 2127 310C11
5280 310C12 1006 310C12
2600 310A64 210 310A64
609 309Q36

504 310c06 2248 310D15


1221 309R77 448 310C07 1151 310D16

1198 310A79
80 310A80
400 310A81

828 310C16 80 310C16 768 310C16


28 309J92 2 309J92

280 310C17 648 310D22


28 310C64 2 309C64
398 310A66
990 310C18 457 310D21

748 310A10
692 310C19 8 310D23
909 310A70
160 310A71
680 309R05
396 310B55
209 309R08 1596 309R09 600 310C23
1200 309R10 679 310D97

585 309R25 630 310A74 565 310A74 10 310D29 588 310C25


20 310E68
19 310E69
522 309R86 615 310A75 584 310A75 596 310C26

400 310A76

3 309Q97 1 310C12
1 310C11

1 310A74
1 310D28
2 310C12 1 310C68

2 310C11 3 310C10
efect D/I (TRT PbF) SEP Year 2017
28 29 30 31
10440 5679 30202 23034
96 176 232 217

200 200 200 200

15 16 17 18 19
6 3 1 0 3
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
27932 26302 21729 26921 29511
215 114 46 0 102
138 310F87
1495 310E501 1587 310F88
300 310F94

240 310E61 78 310E95


198 310F89
360 310G99 829 310G99
1200 310D82 499 310E88 599 310E89

300 310E60 258 310F92

250 310F93

1798 310B98 640 310D83 1555 310D83 2243 310D83


94 310D85
960 310D81 1797 310D89 240 310D90 3048 310E93 1119 310G98

300 310D06
377 310D07
400 310D92 649 310G10
200 310G11
396 310D13 902 310D13 1197 310E96 240 310G12
3 310C05 200 310D14
498 310P96 800 310E99
300 310F01

559 310F15
694 310D08 154 310E90
442 310D86

1280 310D44 3168 310D44 2400 310D11 3957 310D11 3331 310G06
1987 310D91 2516 310E94 258 310D12 96 310G08
1200 310E95 600 310G09
878 310D09 792 310E91 999 310F99
80 310E91 599 310G01
192 310E62 896 310E92
1031 310B62 760 310G03
694 310F02 735 310G24

306 310F04

4800 310C09 3596 310C09 3024 310D17 6379 310G16


1120 310C22

496 310C28 848 310C29 652 310C29 1399 310E01 400 310F11
1999 310C31 48 310E02 1150 310E02 128 310F12

450 310C33 1289 310F13

2081 310D18 860 310E97 946 310E97 1407 310G17


1992 310D95 882 310G18
3873 310E98 1608 310E98 1405 310G19
1676 310C65 1994 310G20

899 310D93 650 310G14 900 310H61


600 310D94 649 310G15

500 310C35 702 310C35 898 310F14

130 310C16 140 310H22 10 310H22 750 310L33

728 310E63 432 310H23


150 310H05
490 310D20 518 310H24
750 310E65 630 310H67

390 310A68 240 310H25


370 310E66 340 310H68
730 310C20 210 310G31 480 310H69
400 310D45
320 310A71
104 310F06
799 310D26 136 310F07
1200 310D27 240 310F09 1581 310F08
1192 310F10

900 310D29 310 310D30 429 310D30


18 310D31 130 310D31

130 310E68 289 310D98


130 310E69 290 310D99
900 310D32 288 310D32 300 310E70 492 310G39
102 310G40 30 310G40
1640 310C27 946 310D33 420 310G41

1 310D95 2 310H21
1 310D08

4 310C09 2 310C02
1 310D91

1 310D19 1 310G16
20 21 22 23 24
0 3 1 0 4
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
0 19773 9171 0 30730
152 109 130
898 310H48
336 310J28
239 310H51

585 310J29

1165 310G85
400 310H01
599 310H02

600 310J31

894 310H53
790 310H52

520 310H03

1 310G10

960 310G49 435 310G49


1192 310J34
600 310H55

599 310J36 1389 310J79


480 310J37 2354 310J37 1193 310J80
960 310J38 2039 310J38
1379 310H57
72 310H58 568 310H58
1113 310H66

789 310H70 525 310K30

4703 310G68 480 310H62 5568 310H62

180 310H71
2295 310G42 1200 310H78
816 310G43 482 310G43 672 310H79

517 310H81

627 310H63
2097 310H64 1040 310J43 1954 310J43
2400 310J44
1990 310H65

60 310J81

1395 310J41

250 310M52

420 310M55
689 310M77
256 310J84
852 310J85
600 310K31 390 310J86
88 310H73 145 310H73
120 310H74 176 310H74
604 310H75
638 310H76
1800 310J93
200 310J88
296 310J94

1 310G49

3 310J34
3 310H64
1 310J79
25 26 27 28 29
2 0 1 1 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
21401 0 30768 10440 5679
93 33 96 176
900 310J72
861 310J28 898 310K23
299 310J73

300 310J74

594 310J30

479 310H50
120 310H50
240 310L39
279 310K24
149 310K25

35 310K27

4229 310J32 2400 310K26


359 310J75
1519 310H04

192 310L68 203 310L68


497 310L69
480 310L75 119 310L75
48 310L76 12 310L76
1186 310J39 639 310L77
576 310J40 21 310J40

240 310L81

490 310J76

2590 310K28 803 310M43


1100 310L72
800 310L70
1199 310J35
1199 310J77 600 310J77 168 310L71
360 310J78
839 310J78 696 310K29

120 310L40

267 310K30

2640 310J42 3912 310J42

299 310J89
896 310J50 602 310J95 189 310J95
927 310J51 494 310J51
120 310H80 160 310K37
1199 310J52
140 310L42
252 310J87
3002 310J83 1806 310M45

543 310J44 2582 310M47 18 310M47

999 310J82 912 310L78 387 310L78


30 310A61

328 310H82 699 310J96


200 310L43

240 310L44

288 310M49 762 310L33


150 310M50
40 310J47
1744 310M51 1119 310M80
200 310M81
384 310M53 366 310M53 400 310M82
1300 310M54 500 310M83

200 310M84
700 310M56
499 310M57
160 310M58
200 310M76
288 310M78 212 310M78

1208 310J86 1196 310L85

160 310K32
227 310J48 530 310J90 375 310K33
294 310J49 530 310J91

375 310K36
400 310J92 800 310J92

1 310J52

1 310J44
1 310J51

1 310J96
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
7 5 86
Lot No.

Lot No.

30202 23034 624007


232 217 138
5026
9672
1617
0
1236
450 310P84 2332
200 310L66 1298 310L66 4978
6552
1330
599 310M38 1489
600
398 310M39 2131
239
400 310M40 3042
35
385
1953
18616
453
399 310H04 20389
0
0
234 310N20 1619
1576
420 310N27 3960
140 310L76 799
9891
228 310N97 2484
430 310M48 4226
120 310N30 2506
0
10
3050
3233
2321
0
5871 310N26 45761
640 310N96 2183 310N96 27570
1319 310L73 11546
760
128
519
192 310L70 8095
208 310L70 2886
1226 310L71 13433
408 310M41 592 310M41 9283
495 310L82 7507
1602
120
0
0
594 310M59 8308
0
0
0
0
0
0
3840 310N29 4056 310N98 72061
16278
1319
1011 310J95 1056 310L86 18964
1696 310L87 1003 310M63 13812
610
597 310K38 7482
160
796
1760 310P33 3229 310P33 24402
1889 310M46 16993
2440 310P34 3062 310P34 36351
1086 310L80 15400
609
0
0
0
0
0
0
0
0
0
60
45512
900 310L79 11654
0
420 310L88 6185
280
359 310K39 799
744
0
1349 310M79 370 310M79 7967
290
40
7031
840
3093
5926
0
0
2398
3288
500 310M86 4218
416 310M87 1376
800
2169
200 310N32 1935
180 310N33 1220 310N34 6917
304 310M60 15931
800 310M61 6982
160
225 310K33 10235
2099
600
981
1135
224 310K36 8488
1970
11199
200
878
0
0
24
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
0
0
0
0
2
1
0
7
7 310N25 29
3
1
0
5 310P33 23
5
3
1
0
1
7
0 Total
86
INSPECTION REPORT OF RICOH (

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
2,500,000 1,000
900
2,000,000 800
700
1,500,000 Target = 200 PPM 600
500
1,000,000 400
300
500,000 200
100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1. FLOATING PARTS (CN102) 8
JAN 183,155 9 49 2.DAMAGE PARTS (CN214) 1

1.DAMAGE PCB 6
FEB 169,461 6 35

1.DAMAGE PARTS 3
MAR 241,123 3 12

1.FLOATING PART (CN151) 1


APR 153,186 3 20 2.SCRATCH 1

1.SOLDER BRIDGE 1
MAY 324,438 3 9 2. WRONG DIRECTION 1
3.SCRATCH 1
1.MISALIGNMENT PARTS 2
JUN 257,340 4 16 2.FLOATING PARTS 1
3.WRONG POLARITY 1
1.SCRATCH 14
JUL 252,722 16 63 2.MISALIGNMENT PARTS 2

AUG 270,317 0 0

1.BROKEN PART 2
SEP 253,625 3 12 2.SCRATCH ON PATTERN 1

1. Floating part 8
OCT 253,625 25 99 2. Missing part 6
3. Part broken 4

NOV

DEC

TOTAL
YTD 2,358,992 72 31
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 183,155 169,461 241,123 153,186 324,438 257,340
DEFECT 9 6 3 3 3 4
NG PPM 49 35 12 20 9 16
TARGET 200 200 200 200 200 200
T OF RICOH ( D/I )

PPM
DEFECT ITEM REPORT : MONTH Oct' 2017

200

150

100

50 32 24

0
Floating part Missing part
DEFECT ITEM

QUANTITY Q'TY : 253625 Pcs. DEFECT Q'TY : 25 Pcs.

CLASS OF DEFECT 253625


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 Floating part 8 0 8 32
2 Missing part 6 0 6 24
3 Part broken 4 0 4 16
4 No solder 3 0 3 12
5 Wrong polarity 2 0 2 8
6 Deform part 0 1 1 4
7 Doble part 0 1 1 4
8

TOTAL 23 2 25 99
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
252,722 270,317 253,625 253,625 0 0 2,358,992
16 0 3 25 0 0 72
63 0 12 99 #DIV/0! #DIV/0! 31
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
20000 Date 1 2 3 4 5 6 7
18000 Output 0 11957 15264 7392 12169 11703 5857
16000 PPM 0 0 0 0 0 0
14000
TARGET 200 200 200 200 200 200 200
12000
10000
8000
6000
4000
2000
0

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 0 11957 15264 7392
PPM 0 0 0
D1775102
D1775124A 16 309M01
D1775127
D1775148A 2134 309M37 5145 309N61 629 309P33
D1775172B 2440 309N62 3905 309N62 1201 309P34
D1775686 559 309M63
D2445104
D2445106 1080 309M30 502 309M30 1480 309N55
D2445109
D2445110 912 309M39 649 309N01 1451 309L92
D2445112 643 309N02 128 309F42 534 309H36
D2025132
D2025185B 176 309P82
D2445730 2180 309P38 4 309P38
D2445190C 2395 309N04 1 309J42 140 309P37
D2445192A 1120 309M41 1740 309M41 944 309P83
D2895102E
D2895102F
D2895102H 840 309N03 191 309N03
D2895102G 144 309N03
M1881440
M1881440A
D0A01473
D0A01473A 133 309K32
M0B05101A
M0B05104B
M0B01475B
M0B01475C
M0B01485A
M0B01485B
M0AN5100B
M0AN5100D
M0AN5100E 170 309N65 313 309N65
M4565100A 3 309K30
M4575100A 198 309M44 1 309F91 324 309N64
M0AN5101E 183 309N05 3 309N05
M0B05104C 2 309H03
MOBO1470D
MOBO5105C
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
0 6072 14341 7536 9228 7442 6344 8159 10038 14919
0 209 133 0 0 0 490 0 0

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
12169 11703 5857 0 6072
0 0 0 0

4 309M01
27 309K25
30 309N61 1680 309B06
7990 309P34 6480 309R34 552 309R34 2160 310A92
529 309Q58 616 310A93

1163 309N55 165 309Q57 640 309Q57

400 309P35 918 309J35 856 309Q59 624 310A95


998 309P36 361 309Q60 968 309Q60

3220 309P38 1596 309B17

671 309R36 1120 309,E07 980 310B07

53 309Q46

84 309R39

784 309N64

132 309P84 309P84


Summary defec
18 19 20 21 22 23 24 25 26 27
18825 9017 5539 10626 5371 0 7545 9270 0 13483
478 0 0 0 0 133 0 223

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
3 1 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
14341 7536 9228 7442 6344
209 133 0 0 0

165 310A90
3815 310B13 2810 310C84 760 310D55
4937 310A92 300 310B70 3392 310B70 660 310C85 2950 310C85
504 310C88

971 309Q57 1519 310A91 960 310B08 415 310B08 617 310J72

453 310B14 496 310B14 972 310C87 264 310C87 744 310C87
1640 309R35 667 310B15 1088 310B15 713 310A96 913 310E14

360 310A94
1792 310C90
1800 310B71 2435 310B71 840 310B72
560 310C72 1384 310C72 936 310C89

320 310B16 38 310B16 284 310C88

109 309H41

11 308Q47
571 310B18
306 309R38 420 3101B19
1 309Q60

2 309R35

1 310A91
defect D/I (RICOH) SEP Year 2017
28 29 30 31
4855 982 9407 10284
0 2037 0 194

200 200 200 200

15 16 17 18 19
4 0 0 9 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
8159 10038 14919 18825 9017
490 0 0 478 0

3290 310E14 3010 310F22


960 310D56 4624 310D56 4811 310D56 12068 310F23 3419 310F23
1092 310E29

1552 310B66 855 310D48 475 310D48 1084 310E15 640 310E15

1594 310E31 878 310E31 362 310F24 808 310F24 704 310F39
763 310E14 664 310E14 1199 310E32 1115 310E32 530 310E32

1520 310E35 1476 310E35


310M40 1101 310B72 3152 310E33 207 310F27 3072 310E33
2191 310E34 533 310G28

652 310F26

396 310E36 161 310E36


3 310F24

2 310E31 2 310G97

1 310E31 3 310E14
1 310E14

1 310E31
20 21 22 23 24
0 0 0 0 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
5539 10626 5371 0 7545
0 0 0 133

540 310H11 1070 319H11 2099 310J61


3310 310H12 1440 310H99 240 310H99

976 310E15

599 310F39 825 310H13 500 310H13 395 310H13


745 310F25 769 310F40 463 310F40 600 310J65

176 310J01
1316 310F42 1988 310J04
1239 310G93 4220 310G94 621 310G94 2493 310H14
1356 310J03

16 310J66

124 309R39

130 310H19 42 310H19

432 310H16 118 310H16

239 310H20
1 310H20
25 26 27 28 29
0 0 3 0 2
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
9270 0 13483 4855 982
0 223 0 2037

5660 310K08 4365 310K08


1652 310J62

464 310F34 1466 310H98 982 310H98

811 310J64 831 310J64 748 310K09


751 310J65 417 310J65 480 310K10

184 310J63
3497 310J68
1399 310J02 1699 310K11
1400 310K12 278 310K12

640 310J66 34 310J66

168 310H18

649 310J69
9 309R38 6 310H16
3 310J69

2 310H98
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
0 2 25
Lot No.

Lot No.

9407 10284 253625


0 194 99
0
20
192
3290 310K07 30302
1080 310M95 4159 310M95 83103
4952
0
1281 310J60 1424 310K06 20711
0
957 310K09 204 310F24 18955
544 309L93 1376 310M98 19069
0
896
18589
2880 310M12 29694
1317 310K13 16530
0
0
9 309D91 216 310L35 3293
144
0
0
0
242
0
0
0
376
0
53 310K17 25 310H19 250
0
0
19 306A03 513
1780
594 310K15 3192
186
373
263 310H17 263
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
0
8
0
0
1 310F40 6
3
0
0
2
0
0
1 310M98 1
1
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
Total
25
INSPECTION REPORT OF GLORY (

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
70,000 1,000
900
60,000
800
50,000 700
Target = 200 PPM 600
40,000
500
30,000 400
20,000 300
200
10,000
100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )

JAN 6,801 0 0 - -

FEB 4,607 0 0 - -

MAR 6,699 0 0 - -

APR 6,541 0 0 - -

MAY 9,162 0 0 - -

1.FLOATING PART (CNV13) 1


JUN 2,675 1 374

1.FLOATING PART 1
JUL 4,909 1 204

AUG 7,371 0 0 - -

SEP 2,697 0 0 - -

OCT 6,062 0 0 - -

NOV

DEC

TOTAL
YTD 57,524 2 35
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 6,801 4,607 6,699 6,541 9,162 2,675
DEFECT 0 0 0 0 0 1
NG PPM 0 0 0 0 0 374
TARGET 200 200 200 200 200 200
OF GLORY ( D/I )
1400
PPM
DEFECT ITEM REPORT : MONTH OCT' 2017 1200

300 1000
250 800
200 165
600
150
100 400
50 200
0
0
DEFECT ITEM

QUANTITY Q'TY : 6062 Pcs. DEFECT Q'TY : 0 Pcs.

CLASS OF DEFECT 6062


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 165
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
TOTAL 0 0 1 165
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
4,909 7,371 2,697 6,062 0 0 57,524
1 0 0 0 0 0 2
204 0 0 0 #DIV/0! #DIV/0! 35
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
1400 Date 1 2 3 4 5 6 7
1200 Output 1255 282 483 136 32 0 6
PPM 0 0 0 0 0 0
1000
TARGET 200 200 200 200 200 200 200
800

600
400
200

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 1255 282 483 136
PPM 0 0 0 0
LB32EE300Z01
LB32EE300Z03
LB32EE300Z05
LB32EE400Z01 659 309N56
LB32EE500Z00
LB32EE200Z01 100 309N57 207 309N57 118 309N57
FS70AE100Z02
FS70AE100Z03
FS70AE200Z03
FS70AE200Z04
FS70AE200Z05 75 309N58 5 309N58
FS70AE300Z00
FS70AE300Z01 360 309N59 136 309N59
FS70AE300Z03
FS70AE400Z00
FS70AE400Z01 496 309N60
FS70AE500Z00
FS70AE500Z02
FS70AE500Z03
FS70AE600Z04
FS70AE600Z05
LB33EE200Z01
LB33EE600Z00
LB33EE400Z01
LB33EE500Z00
NZN00E100Z00
NZN00E100Z20
NZN00E300Z00
NZN00E300Z01
NQB0AE800Z00
NQB0AE900Z02
NQB0JE800Z02
NQB0JE800Z03
NQB0JE800Z05
NQB0JE900Z02
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
0 0 670 0 0 0 0 0 0 0
0

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
32 0 6 0 0
0 0

6 309A02

32 309L46
Summary defec
18 19 20 21 22 23 24 25 26 27
0 842 713 398 179 0 723 72 0 0
0 0 0 0 0 0

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
670 0 0 0 0
0

670 310B09
defect D/I (GLORY) SEP Year 2017
28 29 30 31
140 0 0 131
0 0

200 200 200 200

15 16 17 18 19
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
0 0 0 0 842
0

2 310N57

840 310F36
20 21 22 23 24
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
713 398 179 0 723
0 0 0 0

419 310F35

35 310H07

216 310H09

308 310F36 179 310L03

69 310F37
218 310F37

120 310F38 180 310F38 269 310L04


25 26 27 28 29
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
72 0 0 140 0
0 0

72 310H07

140 310H08
2000
1800
1600
1400
1200
Output
1000
PPM
800 TARGET
600
400
200
0

30 31 Sum
0 0 0
Lot No.

Lot No.

0 131 6062
0 0
0
419
0
1329
0
425
30 310F37 30
107
0
0
86
0
10 310H08 678
0
216
496
0
0
0
0
0
2
0
1327
0
69
218
0
0
0
29 310F38 598
0
0
62 310M92 62
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
0
INSPECTION REPORT OF AMAKATA

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
350,000 1,000
900
300,000
800
250,000 700
Target = 200 PPM 600
200,000
500
150,000 400
100,000 300
200
50,000
100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.FLOATING PARTS (CN2,CN8) 2
JAN 16,440 2 122

13,513 0 0 - -

MAR 8,058 0 0 - -

1.FLOATING PARTS 2
APR 3,244 2 617

MAY 18,035 0 0 - -

JUN 22,219 0 0 - -

JUL 19,979 0 0 - -

1.PWB Melt 13
AUG 177,796 13 73

1. BROKEN PART 2
SEP 21,387 3 140 2.SCRATCH 1

1. Floating part 1
OCT 15,265 2 131 2.Part broken 1

NOV

DEC

TOTAL
YTD 315,936 22 70
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 16,440 13,513 8,058 3,244 18,035 22,219
DEFECT 2 0 0 2 0 0
NG PPM 122 0 0 617 0 0
TARGET 200 200 200 200 200 200
OF AMAKATA ( D/I )

PPM
DEFECT ITEM REPORT : MONTH Oct ' 2017

200

150

100
66 66
50

0
1 2
DEFECT ITEM

QUANTITY Q'TY : 15265 Pcs. DEFECT Q'TY : 7 Pcs.

CLASS OF DEFECT 15265


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 1. Floating part 1 0 1 66
2 2.Part broken 1 0 1 66

TOTAL 2 0 2 131
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
19,979 177,796 21,387 15,265 0 0 315,936
0 13 3 2 0 0 22
0 73 140 131 #DIV/0! #DIV/0! 70
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
3000 Date 1 2 3 4 5 6 7
Output 128 412 797 2767 33 0 866
2500
PPM 0 0 0 0 0 0
2000 TARGET 200 200 200 200 200 200 200

1500

1000

500

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 128 412 797 2767
PPM 0 0 0 0
SERV0VS640
PANEL SG-540 20 309M98 130 309R98
PANEL VS 640
POWER VS-640 130 309R99
I-TANK VS-640
INK RFIDCG2032
F-JUNCTIONVS-640 130 309S02
C-SENSOR SG-540 199 309P31 130 309S03
C-SENSVS-640I
THERMISTOR SG-540
THEAMISTER VS-640I 260 309S04
CARTRIDGEVS-640 1040 309S05
JUNCTIONVS-640
FLEX1 VS-640 519 309S07
FLEX2 VS-640 130 309S08
FLEX3 VS-640 130 309S09
FLEX CG 32
FLEX CG 2032
CARRIAGE VS-640
P-CARRIAGEVS-640 98 309M94
C-CARRIVS-640 98 309M95 199 309P29
L-ENCODERVS-640 98 309M96 143 309P32
G-ENCODERVS-640 98 309M97 57 309P32
VALVEDRIVERF-640
POWBUFFRF-640
CARTRLEDRF-640
MAINBOARDVS-640
MAINTENLIO
MAINLIGHT
MAINLIGHT CG 2054
CARRIAGE GS-24
CROPMARK GS-24
LINEARENCODER
LED BOARD
LED LO-01CG2032
LED LO-02CG2032
LED HI CG2032
LED LO CG 2048
LED LO CG 2054
FM3SERVO VG-540
I-SYSTEM SG-540
PUMPDRIVE SG-540
PANEL BOARDGS-24
S-JUNCTION SG-540
B-JUNCTION SG-540 128 309m99 168 309M99
RFIDCG2032
RGBLED LO 01
RGBLED LO 01CG2054
RGBLED LO 02
RGBLED LO 02 CG2054
RGB LED HI
ENCODER SG-540
EXTIF SG-540 199 309P30
EXKGBLED H1
EXMAINLIGHT
EXRGBLEDLO
EXB-JUNCTIOSG-540
EXTHERMISTSG-540
EXINKRFID CG2032
HEATERCONTROL
H-CONTROL SG-540
C-CARRIAGEVS
EXT IF CG2032
S-JUNCTION CG
EXPANEL SG-540
MAIN BOARD GS-240
CROP SENS VS 640I
EXC-SENSOR CG2032
EXC-CARRIAG CG2032
EXG-ENCODER
EXEXT IF
EXFM3SERVO
EXFLEX CG 2032
EXP CARRIAG CG 2032
FXB JUNCTION
PUMPDRIVE CG2032
EXS-JUNCTION CG2023
CARTR VS 640NM
EXRBLED LD 2048
EXPUM DRIVE
P-CARRIAGECC-2032
P-CARRIAGEVS-540
MAIN BOARD GS-24
EXTHERMIST SG-540
CROP MARK GS-24
LED BOARD GS-24
EXL-ENCODER SG-540
P-CARRIAGE SG-540
CARTRIDGELED RF640 X2
EXINK RFID CG2032
EXCART LED CG2032 X9
EXFM3 SERVO VG-540
VS640I-MAIN BOARD
EXP-CARRIAG CG2032
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
319 5 1287 0 0 0 1882 1672 1745 1676
0 0 0 531 0 0 597

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
33 0 866 319 5
0 0 0 0
1 309K22
5 308P92
13 309,E23
13 309,E24
12 309,E25

13 309,E26

13 309,E27
26 309,E28

13 309,E30
32 309,E31
13 309,E32
13 309,E33

104 309,E29
201 309R30 1 308P86
199 309R31 1 308P87
201 309R32 1 308P88
199 309R33 1 308P89

23 309L83

65 310A97 50 310A97
4 309D82

2 309D83
4 309D85
Summary defect
18 19 20 21 22 23 24 25 26 27
0 734 68 20 0 0 121 180 0 4
0 0 0 0 0 0

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
1287 0 0 0 1882
0 531

70 309B98
60 310C53
98 310C54
98 310C55

98 310C56
97 310C57

140 309S04

784 310C59

280 309S07 391 310C61


98 310C62
98 310C63

1 309A05
100 310B10
600 310B12
96 310D53

60 310C76
1 310C57
efect D/I (AMAKATA) SEP Year 2017
28 29 30 31
80 314 49 106
0 0 0 0

200 200 200 200

15 16 17 18 19
0 0 1 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
1672 1745 1676 0 734
0 0 597 0

123 310C53

71 310C82

110 310C73
110 310C74

60 310C78 249 310C78


249 310C79

249 310C80

197 310C81 2 310C81


70 310C77 249 310C77

110 310E21
100 310C83

109 310E16

99 310D52
24 310C76

109 310E09
89 310E17

97 310D51
111 310E24
2 310E44

117 310D49
87 310E22

87 310D49
107 310E23

532 310C76 2 310C76


640 310D50
60 310C79
60 310C80
90 310D54 109 310E18
127 310C82
220 310C75
100 310E26
900 310E20
1 310E28
20 21 22 23 24
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
68 20 0 0 121
0 0 0

36 310H10

28 310A97
20 310E17

121 310L07

3 310D51
1 309L83
25 26 27 28 29
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
180 0 4 80 314
0 0 0 0
80 310L34 121 310L34

1 309G91

25 310H10
160 310L30

8 310D53

1 309G90

180 310L08

2 310E23
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
0 0 2
Lot No.

Lot No.

49 106 15265
0 0 131
202
225
196
241
110
0
241
426
13
166
260
1824
13
1222
241
241
0
1
104
371
497
443
355
110
110
0
49 310L05 133
0
0
0
309
249
0
249
0
0
0
0
0
343
0
0
319
0
456
0
0
4
0
2
4
0
199
0
100
600
104
0
0
110
100
0
109
0
99
84
0
109
109
0
0
97
111
2
0
117
87
0
0
87
108
121
534
640
60
60
379
127
220
100
900
3
106 310L05 107
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
2
INSPECTION REPORT OF NETH (

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
5,000,000 1,000
4,500,000 900
4,000,000 800
3,500,000 700
3,000,000 Target = 200 PPM 600
2,500,000 500
2,000,000 400
1,500,000 300
1,000,000 200
500,000 100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.DAMAGE PART (D11) 1
JAN 487,210 1 2

FEB 459,600 0 0 - -

1.DAMAGE PART 1
MAR 516,648 2 4 2.FLOATING PART 1

APR 515,689 0 0 - -

MAY 464,796 0 0 - -

1.DAMAGE PARTS 2
JUN 495,545 2 4

JUL 417,070 0 0 - -

AUG 485,682 0 0

SEP 440,158 0 0

1 Floating part(Terminal) 4
OCT 462,052 4 9

NOV

DEC

TOTAL
YTD 4,744,450 9 2
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 487,210 459,600 516,648 515,689 464,796 495,545
DEFECT 1 0 2 0 0 2
NG PPM 2 0 4 0 0 4
TARGET 200 200 200 200 200 200
T OF NETH ( D/I )

PPM
DEFECT ITEM REPORT : MONTH Oct' 2017

200

150 480

100
480

50
9
0
1
DEFECT ITEM

QUANTITY Q'TY : 462052Pcs. DEFECT Q'TY : 4 Pcs.

CLASS OF DEFECT 462052


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 1 Floating part(Terminal) 4 4 9

TOTAL 0 4 4 9
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
417,070 485,682 440,158 462,052 0 0 4,744,450
0 0 0 4 0 0 9
0 0 0 9 #DIV/0! #DIV/0! 2
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
70000 Date 1 2 3 4 5 6 7
Output 10971 22495 21496 8138 11041 16682 13258
60000
PPM 0 0 0 0 0 0 0
50000
TARGET 200 200 200 200 200 200 200
40000

30000

20000

10000

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 10971 22495 21496 8138
PPM 0 0 0 0
NRS-28047A
NRS-28051A
NRS-28051A-3 5995 309M87
NRS-28054A 7987 309k20 5400 309M91 15581 309M91 2540 309Q53
NRS-28054A-GZ 810 309M98
NRS-28059A 360 309P25
NRS-28075A
NRS-28076A
NRS-28080A
NRS-28084A
NRS-28088A
NRS-28089A
NRS-28089A-GZ 2249 309M92 1700 309M92
NRS-28094A-1
NRS-28103A 2984 309m02 7380 309M93 1797 309M93
NRS-28110A
NRS-28121A 199 309J47 3579 309P28
NRS-28132A 661 309M90 2219 309N58 1659 309N53
NRS-28143A
NRS-25886A
NRS-25980B
NRS-051A31
NRX-4401
NRS-28124A
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
62628 5504 12556 18469 18694 6560 8012 9514 11531 15653
0 0 0 0 0 0 0 0 0 0

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
11041 16682 13258 62628 5504
0 0 0 0 0

2699 309R27
3300 309R27
4197 309Q55 6000 310A99 2973 310A99

1430 309P25

140 309P26 59998 310B01

4193 309Q56 1556 310B02

5999 309P27 6375 309R28 2625 309R28

2598 309N53 693 309M90 883 310A89 5 310A89 975 310A89

2444 309M89 30 309M89


Summary defec
18 19 20 21 22 23 24 25 26 27
15300 8427 13068 29668 20204 0 6972 20524 0 16636
0 0 0 34 0 0 0 0

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
12556 18469 18694 6560 8012
0 0 0 0 0

750 310A88
5248 310A88 4487 310B60
6300 310B20 3277 310B20
3000 310B64

2398 310B21

2398 310B21
2016 310B02 1734 310B02

7499 310B09 1499 310B03 7175 310B65


2999 310B22
2700 310C47 879 310C71
2291 310B62 1416 310B62 2231 310B62 765 310B63 837 310B63

2272 310B61 120 310D43


defect D/I (NETH) SEP Year 2017
28 29 30 31
15610 2490 23662 16289
0 0 0 184

200 200 200 200

15 16 17 18 19
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
9514 11531 15653 15300 8427
0 0 0 0 0
384 309N52
2046 310F74
7150 310E74 1550 310E74
5994 310D47 7800 310E10 1192 310E10 4799 310E30

4159 310E11

3500 310C89 155 310C69 4643 310E13

3600 310C70 2997 310C70 6749 310E13

20 310C71
131 310B63 1974 310E09 1582 310E09
20 21 22 23 24
0 1 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
13068 29668 20204 0 6972
0 34 0 0

8100 310G63
900 310G63
6000 310H96 5929 31H96

2998 310E75 3000 310G64

1890 310F31 1610 310F31 795 310G95


3040 310E75 59 310E12 1060 310G95

3600 310E13 10910 310E13 13480 310G96 1016 310H06

1540 310G65 2089 310G63 1896 310J55


1 310G66
25 26 27 28 29
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
20524 0 16636 15610 2490
0 0 0 0

4200 310J54
1800 310J54
5395 310L09 3588 310L10

500 310G64

4197 310L11 8994 310L14

106 310G54

2250 310H06 10413 310H97 2520 310H97 1566 310H97


4727 310M01 24 310M01

2182 310J55 1496 310K52 484 310M04 818 310M04


1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
0 3 4
Lot No.

Lot No.

23662 16289 462052


0 184 9
384
17795
30430
9000 310L13 103952
3810
1790
6498
0
79886
0
0
6799
25905
0
8751 310H97 3450 310L15 114635
3046 310M90 10796
3600 310L38 10977
2865 310K52 7289 310L15 41579
0
1950 310M03 1950
2392
0
0
2474
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3 310M91 4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
4
INSPECTION REPORT OF TKC ( D

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
1,800,000 1,000
1,600,000 900
1,400,000 800
1,200,000 700
Target = 200 PPM 600
1,000,000
500
800,000
400
600,000 300
400,000 200
200,000 100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.SCRATCH ON LED 2
JAN 178,936 5 28 2.PCB,LED DAMAGE 2
3.FLOATING PART (RT3) 1
1.DARMAGE PART (LED) 2
FEB 175,249 2 11

1.SCRATCH 1
MAR 197,806 2 10 2.DAMAGE PART 1

1.DAMAGE PART 3
APR 147,894 5 34 2.SCRATCH 2

MAY 152,746 0 0 - -

1.SCRATCH 1
JUN 158,942 2 13 2.WRONG POLARITY ZD4 1

1.SCRATCH 15
JUL 156,196 15 96

AUG 170,469 0 0

1.Scratch 31
SEP 173,980 34 195 2.Broken 1
3.Pattern peel off 1
1. Scratch 30
OCT 184,670 50 271 2. Damage 11
3.Bending or wrap 6

NOV

DEC

TOTAL
YTD 1,696,888 115 68
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 178,936 175,249 197,806 147,894 152,746 158,942
DEFECT 5 2 2 5 0 2
NG PPM 28 11 10 34 0 13
TARGET 200 200 200 200 200 200
T OF TKC ( D/I )

PPM
DEFECT ITEM REPORT : MONTH OCT ' 2017

500

400

300

200 162

100 60
32 11
5
0
1 2 3 4 5
DEFECT ITEM

QUANTITY Q'TY : 184670 Pcs. DEFECT Q'TY : 89Pcs.

CLASS OF DEFECT 184670


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 Scratch 30 30 162
2 Damage 11 11 60
3 Bending or wrap 6 6 32
4 Wrong polarity part 1 1 5
5 Part broken 2 2 11

TOTAL 44 6 50 271
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
156,196 170,469 173,980 184,670 0 0 1,696,888
15 0 34 50 0 0 115
96 0 195 271 #DIV/0! #DIV/0! 68
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
12000 Date 1 2 3 4 5 6 7
Output 4475 8918 6928 7416 7164 4680 5139
10000
PPM 0 0 0 0 0 0 0

8000 TARGET 200 200 200 200 200 200 200

6000

4000

2000

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 4475 8918 6928 7416
PPM 0 0 0 0
10TF-LH
10TF-RH 120 309M52
03A-RCL-CL
J03A-RCL-LH-CA 300 309N14
J03A-RCL-RH-CA 300 309N15
21509-18661 600 309N20 300 309N20
21409-18661 360 309N21 540 309N21 360 309N73
21507-17604 1560 309N08
21407-17604 600 309N09 2879 309N09
TOAA-EA
TOAA-EB 120 309M53
TOAX-HMSL-EA
TOAX-HMSL-EB
K26A-MJFA-J
K26A-MJMA-J
K26A-MJMA-M
K26A-MJFA-M
K26A-MJEA-M 89 309N67
K26A-J
K26A-MJEA-J 96 309P43
K26A-M 897 309N11
K26A-T2-J
K26A-T2-M
K26H-HL-8F 240 309L21 480 309L21
K26H-HL-8G
K26H-TL-J
K26H-TL-M 240 309M67
K94A-TL-A-CA 798 309L24 240 309M72 147 309M72
K94A-TL-B-CA 144 309K59 399 309L25 60 309M73
K94A-HL-A-8F
K94A-HL-B-8F
4607-HL-RH-8F
4607-HL-LH-8F
K31A-TL-CA 600 309N71
230B-BUL-LH 308 309N80 351 309N80 145 309N80
230B-BUL-RH 244 309N81 557 309N81
230B-RCL-LH 299 309N29 400 309N82
230B-RCL-RH 285 309N30 360 309N83
310A RCL-LH 200 309P40 120 309P40
310A RCL-RH 114 309P41
310A-TL-LH 120 309M54
310A-TL-RH 120 309M55
RT75 DRL-LH
RT75 DRL-RH
RT75 RCL-LH 80 309L13 820 309L13 830 309N12
RT75 RCL-RH 860 309H85 507 309K35 500 309L14 1150 309L14
YLA-CHL-LH 117 309M56
YLA-CHL-RH
060A-LH 40 309N10
060A-RH
884A RCL-LH
884A RCL-RH
884A-TL-LH 438 309N68
884A-TL-RH 438 309N17
MJPB-HL-P12
MJPB-HL-P13
MJPB-HL-P14
MJWA-TL-T1-A 280 309N22 520 309N22
MJWA-TL-T2-A
MKAA-TL-T1-J
MKAA-TL-T1-M 60 309N18 240 309N18
MKAA-TL-T2-J
MKAA-TL-T2-M
MKAA-TL-T3-J
MKAA-TL-T3-M
MJNK-1-EC
X43-TL-CA 300 309M57 399 309N70
10069-18706
10068-18779
10068-18844
10058-18780
10058-18688 120 309M63
10039-18706 300 309M59
10005-18706 80 309M58 219 309M58
10002-18688 80 309M61 37 309M61
10012-18688 100 309M62
10040-18689 160 309M66
10040-18843 24 309N28 171 309N28
10040-18842 82 309N25 74 309N79
10040-18778
10004-18689 153 309M64 239 309N26 61 309N77
10004-18682
10009-18689 160 309M65
10009-18779
10009-18844
10009-18842 77 309N24 280 309N27
10007-8F004 599 309K57 278 309M71 208 309M71
10009-8F004 137 309K56 244 309K56 75 309M70
13315-18929
KOAA-TL-T2-B
KOAA-TL-T2-A
13317-8A02W
13217-1903
ASYD014BHGRP18K7
ASYD014BHGLP18K7
STEAA-RH1
KOFA-TL-M
21509-8A03A 54 310A08
21409-8A03A 54 310A07
075-CLL-RH-P14
075-CLL-LH-P14
K94AA2HL
KOAA-US-B-EY-BB
KOAA-US-A-EY-BB
KOAA-UN-B-BB
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
8 9 10 11 12 13 14 15 16 17
2904 9457 8417 7410 6415 1601 5970 6619 7572 9711
0 0 0 0 0 0 0 0 660 412

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
7164 4680 5139 2904 9457
0 0 0 0 0

280 309P87 490 309Q67 310 309Q67 600 310A21


181 309L16 60 309P88 180 309Q68 220 309Q68 510 310A22
1380 309N72 720 309P45
1740 309N73 1320 310A26
600 309Q65 772 309Q65
1372 309Q66

210 309R46

41 309P43
600 309R45

175 309L21 160 309P51 600 309P51 730 309P51

330 309P98
12 309M72 700 309P52
339 309M73 76 309J05 60 309P53 535 309P53

6 310A03 50 310B04
2 310A04 50 310B05
540 309P44 906 310A23
125 309P99 320 309P99 255 309P99 128 309Q77
288 309Q01 311 309Q01 101 309Q01 128 309Q78
72 309Q02 672 309Q02 52 309Q02
299 309Q03 420 309Q03 77 309Q03
120 310A14
70 309N12 500 309P85 900 309R49
482 309N13 600 309P86 300 309P86

20 309P42
197 309Q69
68 309Q70 130 309Q70
240 309Q71
1 309L20 120 309R52 119 309R52

400 309N19
200 310A09

256 309P91 134 309P91

260 309R53

397 309P90
216 309F89 144 309P89 301 309P89

72 309N76
104 309P97 194 309P97
60 309P94

254 309P95 114 309P95 53 309P92

100 309N75

238 309P96 219 309P96


213 309M71 160 309N32 240 309Q05 261 309Q05
241 309M70 45 309N31 150 309N31 95 309N31 251 309Q04
Summary defec
18 19 20 21 22 23 24 25 26 27
6649 6337 6230 6337 2294 3690 4914 5421 0 6525
1805 1420 642 0 436 271 204 738 307

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
8417 7410 6415 1601 5970
0 0 0 0 0
160 309R42
160 309R43

360 310C97
96 310A22 90 310B79
2100 310A25
299 310A26 480 310B29
1560 310A12 1800 310A12
1560 310A13 1792 310A13 47 310B04 1200 310B24

80 309R04

210 310A18
200 310B76 496 310B76

120 309Q76

196 309R59
300 309R62 296 310A16 240 310B41
104 309P53 300 309R63

132 310B04

300 310B27
570 309Q77 200 310A40 96 310B37 194 310B37
570 309Q78 160 310A41 40 310A41 240 310B38
145 309Q79 296 310A42 594 310B88
141 309Q80 252 309P41 593 310B89

160 309P41
199 310A16
200 310A17
9 309R47 51 309R47
49 309R48 1 309R48
620 310A19 580 310A19
898 309R50 660 310A20 836 310A20

100 390R51 28 309R51

1 309R52

708 310A24
98 310A09 400 310B30

192 310B81 108 310B81

110 310B80

80 309P50
256 309R58
300 309R55
36 309R51
75 309P48 77 309P48 98 309R56
80 309P49 80 309R57 176 310A28 100 310B32
80 309Q75 59 309Q75 100 310A32
5 309N28 24 310A38
118 310A35

96 309Q73 352 309Q74 118 310A33 117 310A36

99 310A31 120 310B35

120 310A34 40 310A37 159 310A37


390 309R61 288 310B40 202 310B40 36 310A45
229 309Q04 257 309Q04 409 309R60 60 310A44

100 309Q51
100 309Q52
defect D/I (TKC PbF) SEP Year 2017
28 29 30 31
6039 4543 6945 7950
497 220 144 252

200 200 200 200

15 16 17 18 19
0 5 4 12 9
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
6619 7572 9711 6649 6337
0 660 412 1805 1420
120 310E37
120 310E38

120 310C97 120 310C97 394 310D61 302 310E78


480 310B79 29 310B79 360 310D62 270 310D62
720 310D64 1200 310E41 300 310F56
720 310D65 1199 310E42 300 310F57
840 310B23 1327 310B23 1190 310C94
480 310B24 1686 310A13 600 310E17

300 310B77 210 310D58

203 310B76 220 310D57 708 310D57

760 309Q76 296 310A39 392 310A39 765 310D70

240 310D69
155 310B41 360 310D01 430 310D01 53 310J58
292 310A47 693 310A47 236 310D02 294 310D76

72 310B05 29 310B05
600 310E40 300 310F54
34 309Q77 468 310C98 160 310F67
50 310B38 302 310C99 200 310E82 520 310F68
298 310D71 1 310D71 200 310F69
297 310D72 300 310D72 198 310F70
287 310E50
100 310A15 21 310A15
600 310B25 900 310B25 898 310D59
900 310B26 1250 310C96 546 310D60

201 310D63 200 310F55


200 310E43 438 310E43

203 310B33 100 310D68

60 310A27 320 310B31 178 310D66


92 310B32 108 310D67 8 310E45 192 310E45
80 310B36 240 310B36 28 309N76 120 310E49
175 310A38 114 309H97 139 310C52 99 309P97 197 310C52
164 310B87

151 310B34 304 310B82 402 310C50 229 310F64

200 310B83 119 310E48

160 310B86 136 310C51 107 310C51 207 310F65


96 310B40 351 310B40 128 310A45 276 310D74 192 310D74
90 310A44 281 310A44 158 310B39 300 310B39 322 310B39

4 309Q51
4 309Q52
6 310D61

5 310A45 4 310A39

6 310D75
9 310D76
20 21 22 23 24
4 0 1 1 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
6230 6337 2294 3690 4914
642 0 436 271 204
118 310H26 40 310H26
120 310H27 48 310H27

400 310G73 400 310J07


799 310J08
996 310G75 300 310J12 590 310J12
420 310G76 996 310J13 480 310J13

1038 310E77 1050 310F44

549 310G70 438 310G70

236 308C36 590 310E80 624 310H42

517 310E54 24 310F73 235 310F73


397 310E55 377 310F74

150 310J11 96 310K62


320 310F67 40 310F67

340 310G83
340 310G84
196 310F45
120 310F48

600 310E39 500 310F50 400 310F50 220 310F50 752 310F50
600 310F51 1393 310F51 600 310G72
50 310B78 24 310B78

99 310F52
99 310F53

157 310F55 152 310F55


540 310J14

200 310E46 100 310G79

100 310G77 138 310H30 102 310H30


100 310G78 96 310H31
140 310F63 100 310H35
100 310G82 72 310H41
2 310A35 120 310H38

98 310F61 92 310G80 217 310H36

140 30F62 100 310H34 1 310H34

100 310G81 220 310H37


298 310E53 354 310F72
123 310D73 150 310E52 142 310E52 235 310F71 127 310F71

6 310N31
37 310J57
48 310J56
37 310J59
1 310G76 1 310G70

3 310F61 1 310E53 1 310H42


25 26 27 28 29
4 0 2 3 1
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
5421 0 6525 6039 4543
738 307 497 220
142 310H26

138 309P87 578 310K60


1044 310K61

1200 310K53 600 310K53 1049 310K53


480 310K54 1591 310K54 870 310F44

50 310L47

180 310K57 621 310K57 570 310K57 112 310K57

466 310H42 256 310J22 720 310J22 507 310J22

239 310K71 239 310M34


192 310K79
72 310K80 128 310K80

36 310L31 106 310L31


29 310B05 134 310L32

224 310J23 172 310J23 192 310K73


126 310J24 270 310J24

196 310H44
139 310K56

900 310J05 1140 310K58 59 310K58


750 310J06 146 310J06 350 310K59

234 310H28
180 310H29

200 310K63
157 310J14
400 310J15

200 310L52 10 310L52 40 310L52

100 310K87 600 310K87

140 310H32 128 310J18 12 310J18 176 310K67


96 310J10 401 310J10
228 310J09 695 310J09
40 310J16 40 310K65 120 310K65
44 310H31 32 310J17 108 310J17

28 310H41 130 310J21

130 310J19

130 310J20
352 310H46
7 310F71 159 310H45 198 310H45
1 310M34

4 310H42 2 310H46 1 310J22

2 310J09
1000
900
800
700
600 Output
500 PPM
400 TARGET
300
200
100
0

30 31 Sum
1 2 50
Lot No.

Lot No.

6945 7950 184670


144 252 271
580
568
57 310L46 57
120 310K86 232 310K86 5144
4619
1296 310K90 10502
420 310K91 9634
693 310K81 13191
1229 310K82 18474
0
200
0
0
0
0
0
0
190 310L47 1049
0
347
464 310K57 238 310K83 6496
0
0
216 310K72 8333
0
0
1484
650 310K79 5349
380 310K80 4886
0
0
330
316
3492
384 310K73 4686
192 310K74 384 310K74 4683
26 310K75 3395
672 310K76 4430
636 310K75 1559
395
319
579
60
50
11369
846 310K59 14174
132 310L48 323
156 310L49 284
59 310M14 99
139 310M15 159
242 310M22 538
120 310M25 651
858
679
0
0
600 310L53 2618
398 310K64 3231
596 310K93 996
0
349 310L52 1589
0
0
0
0
0
1769
0
0
0
80
184 310K67 1619
273 310K89 173 .310K89 1940
168 310K88 2087
120 310K65 80 310K65 1665
188 310K66 1504
1179
139 310K70 1715
239 310K96 859
0
137 310K68 246 310K94 3563
0
1039
0
0
128 310K69 199 310K95 2520
96 310J26 5018
75 310J25 334 310J25 4894
0
0
0
0
0
0
0
0
0
54
54
104
104
6
37
48
37
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1 310K94 1
0
0
0
0
1 310K82 10
0
0
0
0
0
0
0
1 310K01 22
0
0
0
0
6
11
INSPECTION REPORT OF PLHT PbF

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
80,000 1,000
70,000 900
800
60,000
700
50,000 Target = 200 PPM 600
40,000 500
30,000 400
300
20,000
200
10,000 100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )

JAN 5,092 0 0 - -

FEB 26,234 0 0 - -

MAR 14,165 0 0 - -

APR 11,506 0 0 - -

MAY 7,078 0 0 - -

JUN 1,859 0 0 - -

JUL 1,919 0 0 - -

AUG 3,300 0 0 - -

SEP 3,300 0 0 - -

OCT 1,080 0 0

NOV

DEC

TOTAL
YTD 75,533 0 0
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 5,092 26,234 14,165 11,506 7,078 1,859
DEFECT 0 0 0 0 0 0
NG PPM 0 0 0 0 0 0
TARGET 200 200 200 200 200 200
OF PLHT PbF ( D/I )

PPM
DEFECT ITEM REPORT : MONTH OCT' 2017

200

150

100

50

0
0

DEFECT ITEM

QUANTITY Q'TY : 1080 Pcs. DEFECT Q'TY : 0 Pcs.

CLASS OF DEFECT 1080


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
0 0

TOTAL 0 0 0 0
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
1,919 3,300 3,300 1,080 0 0 75,533
0 0 0 0 0 0 0
0 0 0 0 #DIV/0! #DIV/0! 0
200 200 200 200 200 200 200
.Solder condition

.Component part

.Carbon pad

.Gold pattern

.PWB
Summary defect D/I (PLHT PbF) OCT Year 20

Date 27 28 29 30
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 480 0 0 0
PPM 0
17G755-7031
17G688-7051
17G690-7031
17G693-7031 480 310K18
17G695-7071
17H371-7030
17H367-7030
17H373-7030
17H391-7030
17H369-7050
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
lems
Description problems
Year 2017

31 Sum
0 0
Lot No.

0 1080
0
0
0
600
480
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
0
INSPECTION REPORT OF VCDA (

Out Put PPM


PRODUCTION & DEFECTIVE YEAR 2017
1,400,000 1,000
900
1,200,000
800
1,000,000 700
Target = 200 PPM 600
800,000
500
600,000 400
400,000 300
200
200,000
100
0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT
MONTH NG PPM MAIN DEFECT ITEM Q'TY
Q'TY ( PCS ) Q'TY ( PCS )
1.FLOATING PARTS (CN) 65
JAN 116,836 67 573 2.MISSING PART (R8) 1
3.DAMAGE PART (CN) 1
1.FLOATING PARTS (CN) 54
FEB 166,724 56 336 2.DARMAGE 2

1.FLOATING PARTS 2
MAR 144,198 5 35 2.WRONG DIRECTION 1
3.DAMAGE PART 1

APR 115,928 0 0 - -

MAY 96,424 0 0 - -

1.FLOATING PARTS (CN) 5


JUN 102,336 5 49

1.FLOATING PARTS (CN) 5


JUL 136,366 5 37

AUG 126,879 0 0

SEP 174,778 0 0

OCT 126,110 0 0

NOV

DEC

TOTAL
YTD 1,306,579 138 106
PRODUCTION & DEFECTIVE YEAR 2017
Details JAN FEB MAR APR MAY JUN
QUANTITY 116,836 166,724 144,198 115,928 96,424 102,336
DEFECT 67 56 5 0 0 5
NG PPM 573 336 35 0 0 49
TARGET 200 200 200 200 200 200
T OF VCDA ( D/I )

PPM
DEFECT ITEM REPORT : MONTH oct 2017

200

150

100

50

0
0

DEFECT ITEM

QUANTITY Q'TY : 126110 Pcs. DEFECT Q'TY : 0 Pcs.

CLASS OF DEFECT 126110


NO. DEFECT ITEM TOTAL PPM
MAJOR MINOR 1000000
1 0 0 0

TOTAL 0 0 0 0
EAR 2017
JUL AUG SEP OCT NOV DEC TOTAL
136,366 126,879 174,778 126,110 0 0 1,306,579
5 0 0 0 0 0 138
37 0 0 0 #DIV/0! #DIV/0! 106
200 200 200 200 200 200 200

.Solder condition
.Component part
.Component part

.Carbon pad

.Gold pattern

.PWB
18000 Date 1 2 3 4 5 6 7
16000 Output 100 7138 2092 5515 10992 3561 0
14000 PPM 0 0 0 0 0 0
12000 TARGET 200 200 200 200 200 200 200
10000
8000
6000
4000
2000
0

Date 1 2 3 4
Defect Q'ty 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.
Inspection Q'ty 100 7138 2092 5515
PPM 0 0 0 0
6897109500E
689710950BE 2681 309M08 320 309N84 3720 309N84
689710950BD
6897169500E
689716950BE 1692 309M75 1795 309G06
6897309500D
689730950BD
6897309500E
689730950BE 640 309N33 1772 309N33
6893809500E 856 309M74
2224049062E
2224059062E
2224139062E
2224149062D
2224149062E 100 309N85 76 309N85
2224159042D 478 309N86
2224159042E 318 309N87
2224189061D 397 309N88
Solder Short& Bridging
Solder Ball
Solder Dust
Solder Icicle
Insufficient Solder
Excess solder
No Solder
Solder crack
Solder blow hole
Don't open hole
Other
Floating part
Misalignment part
Incline part
Missing part
Part broken
Part crack
Wrong part
Wrong polarity part
Wrong location
Part up side down
Deform part
Double Part
Other
Solder on cabon pad
Flux carbon pad
Other
Solder on gold pad
Scratch on gold pattern
Other
Pattern peel off
Scratch
Scratch on pattern
Broken
Crack
Bari or burr
Bending or wrap
Other
Description problems
8 9 10 11 12 13 14 15 16 17
0 3080 2756 6819 8186 4480 0 3516 7936 11846
0 0 0 0 0 0 0 0

200 200 200 200 200 200 200 200 200 200

5 6 7 8 9
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
10992 3561 0 0 3080
0 0 0

8560 309P54 3561 309Q81

2806 310B43

274 310B44
800 309Q07

1432 309R64

200 310A50
Summary defect
18 19 20 21 22 23 24 25 26 27
4341 6572 3600 0 0 0 16427 3912 0 5279
0 0 0 0 0 0

200 200 200 200 200 200 200 200 200 200

10 11 12 13 14
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
2756 6819 8186 4480 0
0 0 0 0

1280 310B91 6819 310B91 7180 310B91 4480 310D03


1476 310B73

1006 310B90
efect D/I (VCDA PbF) SEP Year 2017
28 29 30 31
0 0 6486 1476
0 0

200 200 200 200

15 16 17 18 19
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
3516 7936 11846 4341 6572
0 0 0 0 0

2880 310D77 310D77 3594 310E56

688 310E57 2592 310F79

4818 310D78 7092 310E84


1404 310E83 2700 310F76

480 310F82
398 310D80 1987 310E85 800 310F83

413 310E86
238 310D81 537 310E87
472 310E58
20 21 22 23 24
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
3600 0 0 0 16427
0 0

16427 310F77

3600 310H47
25 26 27 28 29
0 0 0 0 0
Lot No.

Lot No.

Lot No.

Lot No.

Lot No.
3912 0 5279 0 0
0 0

2715 310J27

3749 310F78

1194 310K21

336 310K22

1197 310J71
1200

1000

800
Output
600 PPM
TARGET
400

200

30 31 Sum
0 0 0
Lot No.

Lot No.

6486 1476 126110


0 0 0
0
67335
684 310L58 2160
0
7236
0
1798 310K19 5078
3600
3566 310K20 1476 310L60 22170
5966
438 310L61 438
754
5179
0
512
2323
1093
2266
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
0
TOTAL OUT PUT PRODUCTION & DEFECTIVE RECORD PROCESS D/I

Out PPM Out


Put PRODUCTION & DEFECTIVE YEAR 2017 Put REPORT DEFECT YEAR 2017 PPM
25,000,000 3,000 3,000,000

20,000,000 Target = 200 PPM 2,500 2,500,000 Target = 200 PPM


2,000 2,000,000
15,000,000
1,500 1,500,000
10,000,000
1,000 1,000,000
5,000,000 500 500,000
0 0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC YTD JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV
QUANTITY DEFECT NG PPM TARGET QUANTITY DEFECT NG PPM TARGET

QUANTITY DEFECT PPM


MONTH NG PPM MAIN DEFECT ITEM Q'TY DEFECT ITEM REPORT : MONTH OCT' 2017
Q'TY ( PCS ) Q'TY ( PCS )
Floating Parts 26 500
JAN 1,869,719 236 126 Scratch 14 450
400
Solder on Pad 13 350
1.Solder on Pad 113 300
FEB 2,003,156 419 209 2.Scratch on Pattern 62 250
200
3.Floating parts (CN) 59 150
1.Scratch 191 100
33 17 16 15
MAR 2,394,574 459 192 2.Solder on Pad 132 50 8
0
3.No Solder 34
1 2 3 4 5
1.Scratch 176
APR 1,805,621 436 241 2.Solder on Pad 62
3.No Solder 39
1.Scratch 150
MAY 2,284,657 382 167 2.Solder on Pad 74 QUANTITY Q'TY : 2298789 Pcs. DEFECT Q'TY : 324 Pcs.
3.Damage parts 41
1.Scratch 56 CLASS OF DEFECT
NO. DEFECT ITEM
JUN 2,047,497 141 69 2.Misalignment parts 30 MAJOR MINOR
3.Solder on Pad 13 1 Scratch 77 0
1.Scratch 127 2 Broken 38 0
JUL 2,063,317 196 95 2.Misalignment parts 33 3 Scratch on gold pattern 37 0
3.Oxide 13 4 Scratch on pattern 34 0
1Scratch on gold pattern 82 5 Part broken 18 0
AUG 2,438,066 163 67 2.Misalignment part 29 6 Damage 11 0
3 PWB Melt 13 7 Crack 11 0
1.Scratch 87 8 Misalignment part 10 0
SEP 2,307,898 351 152 2.Scratch on pattern 49 9 Resist incomplete 11 0
3.BROKEN PART 46 10 Floating part 9 0
1.Scratch 77 11 Floating part 8 0
OCT 2,298,789 324 141 2.Broken 38 12 Insufficient Solder 7 0
3.Scratch on gold pa 37 13 Bending or wrap 0 7
14 Solder on gold pad 0 7
NOV 0 0 #DIV/0! 15 Missing part 6 0
16 Resist Peel Off 4 0
17 No solder 5 0
DEC 0 0 #DIV/0! 18 Inkjet incomplete 0 4
19 Dirty on gold pad 3 0
TOTAL 20 Wrong polarity part 3
YTD 21,513,294 3,107 144 21 Solder on gold pattern 3 0
22 Solder on cabon pad 2 0
23 Oxide 2 0
24 Flux carbon pad 1 0
25 Don't open hole 0 1
26 Doble part 0 1
27 Dirty on gold pattern 1 0
28 Solder on pad 1 0
29 Deform part 0 1
30 Cabon on Scratch 1 0

TOTAL 303 21

PRODUCTION & DEFECTIVE YEAR 2017


Details JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
QUANTITY 1,869,719 2,003,156 2,394,574 1,805,621 2,284,657 2,047,497 2,063,317 2,438,066 2,307,898 2,298,789 0 0
DEFECT 236 419 459 436 382 141 196 163 351 324 0 0
NG PPM 126 209 192 241 167 69 95 67 152 141
TARGET 200 200 200 200 200 200 200 200 200 200 200 200
ION & DEFECTIVE RECORD PROCESS D/I

PPM
REPORT DEFECT YEAR 2017 PPM
3,000,000 3,000

2,500,000 Target = 200 PPM 2,500

2,000,000 2,000

1,500,000 1,500

1,000,000 1,000

500,000 500

0 0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

QUANTITY DEFECT NG PPM TARGET

PPM
DEFECT ITEM REPORT : MONTH OCT' 2017

500
450
400
350
300
250
200
150
100
50 33 17 16 15 8 5
0
1 2 3 4 5 6
DEFECT ITEM

DEFECT Q'TY : 324 Pcs.

324
TOTAL PPM
2,298,789
77 33 1000000
38 17
37 16
34 15
18 8
11 5
11 5
10 4
11 5
9 4
8 3
7 3
7 3
7 3
6 3
4 2
5 2
4 2
3 1
3 1
3 1
2 1
2 1
1 0
1 0
1 0
1 0
1 0
1 0
1 0

322 131

EFECTIVE YEAR 2017


YTD
21,513,294
3,107
144
200
MDT SANKO TRT RICOH
Solder Short& Bridging 0 0 0 0
Solder Ball 0 0 0 0
Solder Dust 0 0 0 0
Solder Icicle 0 0 0 0
Insufficient Solder 7 0 0 0
.Solder condition Excess solder 0 0 0 0
No Solder 2 0 0 3
Solder crack 0 0 0 0
Solder blow hole 0 0 0 0
Don't open hole 0 1 0 0
Other 0 0 0 0
Floating part 0 0 0 8
Misalignment part 1 0 3 0
Incline part 10 0 0 0
Missing part 0 0 0 6
Part broken 0 2 0 3
Part crack 9 0 0 0
.Component part Wrong part 0 0 0 0
Wrong polarity part 0 0 0 2
Wrong location 0 0 0 0
Part up side down 0 0 0 0
Deform part 0 0 0 1
Double Part 0 0 0 1
Other 0 0 0 0
Solder on cabon pad 0 0 0 0
.Carbon pad Flux carbon pad 0 0 2 0
Other 0 0 1 0
Solder on gold pad 0 0 0 0
.Gold pattern Scratch on gold pattern 0 3 7 0
Other 5 0 29 0
Pattern peel off 3 0 3 0
Scratch 0 18 1 0
Scratch on pattern 6 19 0 0
Broken 5 1 23 1
.PWB Crack 34 5 5 0
Bari or burr 10 0 3 0
Bending or wrap 0 0 1 0
Other 0 4 0 0

Total 92 53 78 25
GLORY AMAKATA NETH TKC PLHT VDCA Total
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 1 4 0 0 0 13
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 6
0 1 0 0 0 0 4
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 1 0 0 3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 1
0 0 0 0 0 0 1
0 0 0 10 0 0 10
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 22 0 0 22
0 0 0 0 0 0 0
0 0 0 0 0 0 1
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 6 0 0 6
0 0 0 11 0 0 11
0
0 2 4 50 0 0 81
Scratch 77 0
Broken 38 0
Scratch on gold pattern 37 0
Scratch on pattern 34 0
Part broken 18 0
Damage 11
Crack 11 0
Misalignment part 10 0
Resist incomplete 11 0
Floating part 9 0
Floating part 8 0
Insufficient Solder 7 0
Bending or wrap 0 7
Solder on gold pad 0 7
Missing part 6 0
Resist Peel Off 4 0
No solder 5 0
Inkjet incomplete 0 4
Dirty on gold pad 3 0
Wrong polarity part 3
Solder on gold pattern 3 0
Solder on cabon pad 2 0
Oxide 2 0
Flux carbon pad 1 0
Don't open hole 0 1
Doble part 0 1
Dirty on gold pattern 1 0
Solder on pad 1 0
Deform part 0 1
Cabon on Scratch 1 0

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