Escolar Documentos
Profissional Documentos
Cultura Documentos
3 CVL monitoring.
4 Audit summery.
5 Special Project.
6 Training
7 IP
8 DFR
9 QMS Status.
10 Debit Note
11 TGR TGW
Supplier Quality
Officer :- Mu
Author:
Achievement
Level 1 - Department as per Parameter
Level - Routine L5 Target Identification & monitoring mechanism exis
Level 3 - Control Limits are identified for Routine Parameters and abnormalities are identifie
trends
Level 4 - Department is following IT enabled DWM & Standardization System and Dashboar
taking Decisions
& monitoring mechanism exist
Jan'16
ployed thru MP-CP) Feb'16 Mar'16
Rejected Qty
LR PPM Received Qty
LR PPM #DIV/0!
Plan 0 1 3 1
No. of visit days
Actual 0 0 0 0
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
/0!
/0!
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
5
0
5
0
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Jan-16 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 29
% GR Rejection Inspected Lots 948
% GR 3.06
Plan 0 1 0 4
No. of visit days
Actual 0 0 0 4
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
8
6
6
91
5
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
5
4
5
4
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Dec-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 32
% GR Rejection Inspected Lots 968
% GR 3.31
Rejected Qty 33
LR PPM Received Qty 305843
LR PPM 108
Plan 0 1 3 3
No. of visit days
Actual 0 1 3 2
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
0
0
14
0
0
0
14
0
7
6
7
6
ched
ched
ched
ched
ched
Daily Work Management - Supplier Quality
Month :- Nov-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 22
% GR Rejection Inspected Lots 661
% GR 3.33
Rejected Qty 18
LR PPM Received Qty 159416
LR PPM 113
Plan 1 0 1 3
No. of visit days
Actual 0 0 1 3
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
1
3
16
3
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
5
4
5
4
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Oct-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 5
% GR Rejection Inspected Lots 2185
% GR 0.23
Rejected Qty 76
LR PPM Received Qty 393595
LR PPM 193
Plan 0 1 0 2
No. of visit days
Actual 0 1 0 1
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
5
3
95
3
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
0 3
0 2
0 3
0 2
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Sep-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 2
% GR Rejection Inspected Lots 2171
% GR 0.09
Rejected Qty 42
LR PPM Received Qty 361529
LR PPM 116
Plan 1 2 0 3
No. of visit days
Actual 1 2 0 2
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
1
9
29
6
0 1
0 1
14 14
0 0
0 0
0 0
14 14
0 0
6
5
0 6
0 5
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Aug-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 21
% GR Rejection Inspected Lots 3161
% GR 0.66
Rejected Qty 48
LR PPM Received Qty 512285
LR PPM 94
Plan 1 0 3 3
No. of visit days
Actual 0 1 2 1
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
1
6
85
0 1
0 1
14 14
0 36
0 0
0 0
14 14
0 0
7
4
7
4
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Jul-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 37
% GR Rejection Inspected Lots 4676
% GR 0.79
Rejected Qty 50
LR PPM Received Qty 573026
LR PPM 87
Plan 0 2 2 1
No. of visit days
Actual 0 1 0 0
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
6
9
26
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
0 5
0 1
0 5
0 1
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Jun-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 6
% GR Rejection Inspected Lots 5400
% GR 0.11
Rejected Qty 30
LR PPM Received Qty 501322
LR PPM 60
Plan 0 2 2 1
No. of visit days
Actual 0 1 2 1
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
0
1
22
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
0 5
0 4
0 5
0 4
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- May-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 3
% GR Rejection Inspected Lots 5719
% GR 0.05
Plan 1 1 2 0
No. of visit days
Actual 0 1 2 0
Monthly
Closed File attached
Doc. Verified File attached
VPPAP Doc. RFT File attached
VPPAP Audits File attached
Audit RFT File attached
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Significant
Monthly - File Attached
achievement
9
5
4
21
0
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
0 4
0 3
0 4
0 3
ached
ached
ached
ached
ached
hly
e Attached
e Attached
e Attached
e Attached
e Attached
Daily Work Management - Supplier Quality
Month :- Apr-15 Commodity :- Sheet Metal & Pr Officer :- Mukesh Gu
WK 1 WK 2 WK 3 WK 4
Monthly
Rejected Lots 6
% GR Rejection Inspected Lots 5438
% GR 0.11
Rejected Qty 41
LR PPM Received Qty 429476
LR PPM 95
Plan 0 0 1 1
No. of visit days
Actual 0 0 1 0
Monthly
Closed 0
Doc. Verified 0
VPPAP Doc. RFT 0
VPPAP Audits 0
Audit RFT 0
Monthly
No of projects
Problem Defination
Data Collection &
Observation
Analysis
Special project
Solution Identification
Solution validation/
Selection
Solution Implementation
Parked
Improvement
Monthly - File Attached
Projects
Training Monthly
Training Monthly
Significant
Monthly
achievement
8
1
76
0 0
0 0
14 14
0 0
0 0
0 0
14 14
0 0
0 2
0 1
0 2
0 1
hly
e Attached
hly
hly
hly
hly
Daily Work Management - Supplier Quality
Commodity: -Sheetmetal & Prop Aggregate: - All Officer :- Mukesh Gupta Rejectio
Rejection Base Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15 Jan-16 Feb-16
Inspected Lot 16009 5438 5719 5400 4676 3161 2171 2185 661 968 948
GR% 0.27 0.11 0.05 0.11 0.79 0.66 0.09 0.23 3.33 3.31 3.06 #DIV/0!
LR PPM Received Qty 1609500 429476 497921 501322 573026 512285 361529 393595 159416 305843 276091
290
286 April
95
283 May
510
279 June
60
276 July
87
272 August
94
268 September
116
373426911.xls - Rejection 50 of 87
265 October
193
250 February
247 March
373426911.xls - Rejection 51 of 87
ction
26565
4762
75
88
465
283
2875559
1134945
373426911.xls - Rejection 52 of 87
Daily Work Management - Supplier Quality
1 Apr-15 Nill
2 May-15 Nill
3 Jun-15 Nill
4 Jul-15 Nill
5 Aug-15 Tractor Woodruff key missing in steering knuckle 18-Aug-15 CVL F16_54
373426911.xls - CVL 53 of 87
7 Oct-15 Nill
8 Nov-15 Nill
9 Dec-15 Nill
10 Jan-16 Nill
373426911.xls - CVL 54 of 87
Mukesh Gupta CVL
23-Sep-15 2 days
PENETRTION REPORT.msg
Turn buckle - Broken from weld joint - Nepal Export Model.msg SCAR-A.m sg
373426911.xls - CVL 55 of 87
373426911.xls - CVL 56 of 87
Daily Work Management - Supplier Quality Training
Sr.
Training Attended Date Month
no.
e-learning course Beginners Guide :Basics of QC and
5 15-Sep-15 Sep-15
its USE Offered by MIQ and JUSE
Policy deployment/DWM
8 Lean/VSM 19/01/2016 ~ 21/01/2016 Jan 16
Poka-Yoke/ low cost automation
373426911.xls - Training 57 of 87
ISO/ TS 16949 Status of Ownership Supplier (SM/prop)
S.No SUPPLIER S.Code Type QMS valid Date
1 Alf Engg,Haridwar DA030C ISO /TS 16949:2009 06.06.2018
2 Auto Ignition,Rudrapur DA074A ISO 9001:2008 21.04.2018
3 Avanti Bufa,Haridwar DA096A ISO /TS 16949:2009 8.8.2016
4 Banco Products DB006C ISO 9001:2008 11/1/2017
5 Bentex Engg. DB016C ISO 9001:2008 2/21/2017
6 Brakes India,Sitarganj DB050D ISO /TS 16949:2009 2/3/2018
7 Fedral Mogul,Rudrapur DG028D ISO /TS 16949:2009 11/17/2017
8 Mangla Tubes,Rudrapur DM121A ISO 9001:2008 9/3/2017
9 Minda Corp,Rudrapur DM078F ISO /TS 16949:2009 7/1/2017
10 Minda Industries,Rudrapur DM076E ISO /TS 16949:2009 10.03.16
23073533:
11 Musco,Rudrapur DM223A ISO /TS 16949:2009 26.12.2015
Audit is
12 PMP Components,Rudrapur DP038F ISO 9001:2008 planned
28.07.16
between
13 Polar Auto, Rudrapur DP039A ISO 9001:2008 5/27/2017
07/03/2016 ~
14 Pricol,Rudrapur DP132D ISO /TS 16949:2009 5/2/2017 ---
11/03/2016
15 Platesmith KGM DV047B ISO 9001:2008 Certification
4/12/2016
agency
16 Rane Madras,Rudrapur DR017C ISO /TS 16949:2009 9/14/2018
changed from
17 Sai Auto,Rudrapur DS145A ISO 9001:2008 9/26/2016
TUV re to TUV
18 Sudtrac Linkages,Rudrapur DS157A ISO 9001:2008 Nord across all
9/14/2018
Mahindra CIE
19 VMS Automech DV047A ISO 9001:2008 12.4.2016
group led to
20 Wheels India,Rudrapur DW006D ISO /TS 16949:2009 the delay
9/23/2016
21 Windals Precision DW008A ISO /TS 16949:2009 17.09.16
22 VI-SON CABLES PVT. LTD. DV043C ISO /TS 16949:2009 11/27/2017
23 Minda Horn M00018 ISO /TS 16949:2009 7/14/2018
Newly Added Supplier
24 Interface microsystems DI028B ISO /TS 16949:2009 12/22/2017
25 Dali & sameer ltd DO559A ISO 9001:2008 9/11/2017
26 Turbo energy ltd DT049A ISO /TS 16949:2009 5/1/2016
Author:
27 Polar Auto, Faridabad DP039
added in theISO 9001:2008
month of Sep 10/22/2018
2015
pplier (SM/prop)
Commodity
SM
prop
SM
prop
SM
Prop
prop
prop
Prop
prop
073533:
dit is SM
nned prop
ween
prop
03/2016 ~
03/2016 --- prop
tification SM
ncy
nged from prop
V re to TUV SM
d across all SM
hindra CIE
up led to SM
delay prop
SM
prop
Prop
Prop
SM
Prop
SM
Supplier improvement projects
S.No SUPPLIER S.Code Type Commodity TPM
1 Alf Engg,Haridwar DA030C ISO /TS 16949:2009 SM
2 Auto Ignition,Rudrapur DA074A ISO 9001:2008 prop
3 Avanti Bufa,Haridwar DA096A ISO /TS 16949:2009 SM
4 Banco Products DB006C ISO 9001:2008 prop
5 Bentex Engg. DB016C ISO 9001:2008 SM
6 Brakes India,Sitarganj DB050D ISO /TS 16949:2009 Prop
7 Fedral Mogul,Rudrapur DG028D ISO /TS 16949:2009 prop
8 Mangla Tubes,Rudrapur DM121A ISO 9001:2008 prop
9 Minda Corp,Rudrapur DM078F ISO /TS 16949:2009 Prop TPM
10 Minda Industries,Rudrapur DM076E ISO /TS 16949:2009 prop
11 Musco,Rudrapur DM223A ISO /TS 16949:2009 SM TPM
12 PMP Components,Rudrapur DP038F ISO 9001:2008 prop
13 Polar Auto, Rudrapur DP039A ISO 9001:2008 prop TPM
14 Pricol,Rudrapur DP132D ISO /TS 16949:2009 prop
15 Platesmith KGM DV047B ISO 9001:2008 SM
JQM winner
16 Rane Madras,Rudrapur DR017C ISO /TS 16949:2009 prop organisation
17 Sai Auto,Rudrapur DS145A ISO 9001:2008 SM
18 Sudtrac Linkages,Rudrapur DS157A ISO 9001:2008 SM
19 VMS Automech DV047A ISO 9001:2008 SM
20 Wheels India,Rudrapur DW006D ISO /TS 16949:2009 prop
21 Windals Precision DW008A ISO /TS 16949:2009 SM
22 VI-SON CABLES PVT. LTD. DV043C ISO /TS 16949:2009 prop
23 Minda Horn M00018 ISO /TS 16949:2009 Prop
Newly Added Supplier
24 Interface microsystems DI028B ISO /TS 16949:2009 Prop
25 Dali & sameer ltd DO559A ISO 9001:2008 SM
Author:
26 Turbo energy added
ltd in the month of Sep
DT049A ISO /TS 16949:2009 Prop
27 Polar Auto, 2015
Faridabad DP039 ISO 9001:2008 SM
s
Lean Manufacturing Remarks
Laen Manufacturing
Lean Manufacturing
Daily Work Management - Supplier Quality
Commodity: - Sheet metal & prop Officer :- Mukesh Gupta Supplier Audit
No. of Visit
Sr. no. Month Supplier Code Supplier Name Location Planned Date Actual Date Action Plan Status
Days
1 Apr/15
Resheduled due to TS audit and NPD at supplier
DG028D Fedral Mughal Rudrapur 28-Apr-15 Resheduled 0
end
23073533:
Resheduled due to Visit of No
Athley sir and
supplies fromDOL
12 July
DA074A Auto ignition Rudrapur 14-Jul-15 Resheduled 0
meet 2015 to till 01/12/2015
VPPAP MOM
DV047A VMS Rudrapur 29-Sep-15 29-Sep-15 1
Regular audit resheduled due to VPPAP
Not Done ( Due to shut Resheduled to Nov 2015 due to shut down at
7 Oct/15 DP038F PMP Rudrapur 26-Oct-15 0
down at supplier end) supplier end
July
Aug/15
Sep/15
Oct/15
Nov/15
1) Issue of Hood stoper bolt fouling with front weight
leading to hood Gap resolved thru design change
Dec/15
1) Oil Pan M/s Bentex --- rib on mounting face miss and
heavy wrinkles on butting face lead to rejection of Two
Lots at GR stage
2) Clip M/s standard spring major rejection due to Profile
not bend correctly leading to bolt fitment issue
3) cauge nut M/s Standard spring --- Old rejection lying in
plant 17000 Nos leading to line irritaation
23073533:
1) LT fender L bracket shift
Special process Details Audit plan
S.No SUPPLIER S.Code Commodity Remarks Dec-15 Jan-16
3 Avanti Bufa,Haridwar DA096A SM Yes
5 Bentex Engg. DB016C SM Yes
8 Mangla Tubes,Rudrapur DM121A prop Yes
11 Musco,Rudrapur DM223A SM Yes
13 Polar Auto, Rudrapur DP039A prop Yes Done
15 Platesmith KGM DV047B SM Yes
16 Rane Madras,Rudrapur DR017C prop Yes
17 Sai Auto,Rudrapur DS145A SM Yes Done
18 Sudtrac Linkages,Rudrapur DS157A SM Yes
19 VMS Automech DV047A SM Yes
21 Windals Precision DW008A SM Yes
Author:
added in the month of
Sep 2015
Audit plan
Feb-16 Mar-16
a
Daily Work Management - Supplier Quality Achievement
373426911.xls - Achievement 73 of 87
373426911.xls - Achievement 74 of 87
No.
Of Runni Tractor
Seri Date Tractor Sr. Reported
Sr. No. Year es Cases Month Ref No. Model ng Manufactur
Released No. form
(RDP Hours ed (Month)
Tr.)
CVL
2 F16 H1 1 May-15 14-May-15 RKBB03119 575 BP 260 Jul-14 Kota
F16_005
CVL
5 F16 H1 1 Jun-15 16-Jun-15 RKBB04748 575 BP 48 Dec-14 Bhopal
F16_023
CVL
7 F16 H1 1 Jun-15 25-Jun-15 RENB02422 265 BP 1 Dec-13 Bhopal
F16_025
CVL
10 F16 H1 1 Jul-15 11-Jul-15 RFNH04202 275 BP 157 Nov-13 Raipur
F16_033
RJBA02033,
RJBA02025, 275
CVL RJNH01678, NBP,575 Bhubenesh
11 F16 H1 1 Jul-15 30-Jul-15 1 Jul-15
F16_042 RJBA02018, NBP,475 wer
RKNW0301 NBP
6
CVL Ahemadaba
16 F16 H1 1 Sep-15 23-Sep-15 RFNB11483 275 BP 12 Jan-15
F16_065 d
21 F16 H1 1 Nov-15 20-Nov-15 CVL F16 86 RJBP01158 475 BP 6 hrs Jul-15 Mohali
265,475 140
CVL F16 89 REBW08486 Hrs , Jun'15,Aug' Lucknow
24 F16 H1 2 Dec-15 02-Dec-15 , RJEH00026 BP 15 ,Kota
78Hrs
27 F16 H1 1 Dec-15 16-Dec-15 CVL F16 96 RYNH01309 275 BP 38 hrs Jul-15 Ranchi
Category
PU Issue Commodity Supplier Status Target Date Closing Date
Front Wheel
Tractor Supplier Casting KIEEPL closed 26-May-15 12-Jun-15
Wobbling
Foreign Material
Engine Found (bolt ) in Supplier Casting Bharat Auto closed 28-Jun-15 28-Jun-15
Engine Oil sump
M/s
Rubber Bellow TC Rubber &
Tractor Supplier Premier closed 7-Jul-15 26-Jun-15
cover Damage Plastic Seals
Transmissio Abnormal Noise Fairfield
in transmission Supplier closed 23-Jul-15 20-Jul-15
n atlas
High neutral Gear
Transmission Oil
Transmissio leakage from Rear Supplier Casting Pritika Resolved 14-Dec-15 18-Dec-15
n Axle carrier-Blow
hole
Supplier Visit done regarding the CVL & following points were verified at supplier end.
Similarly process controls at other source are verified to bench mark practice. (No gap observed)
Existing stock at Nagpur and Rudrapur is being checked 100% for torque and getting issued on line
CC Is requested to provide failed parts i.e Rubber bellow and Clip for Analysis
Action taken at Supplier :-1.correct and improved rubber ring sealing is to be used 2.Thickness increased
27 from (2-2.2mm) to 3.2-3.4 mm
Re-Defination of Problem -Oil hole on Cyl. head missing causing no oil to rocker assembly resulted into
seizure of Rocker Assembly.
Actions -
8
Actions plan received from Supplier M/s Seaco -
1. POKA YOKE is Introduced at Next operation of Oil hole and at Continuity checking stage in such way
that part loading is not possible 22.11.15
2. 100% inspection is started with marking 27.11.15
3. Stocks at NGP, RDP & supplier end 1554 checked 26.11.15
Kandivali Manufacturing This POKA-YOKE is already in place on Machine No- C-1284.
Problem Defination -Transmission Oil leakage from Rear Axle carrier due to Blow hole.
Root Caused-
1)Cause for generation - Component is witnessed & observed that it is blowhole defect. Cores are sent on
batch of conveyor for drying (after core painting) in stacked condition to oven. Due to stacking cores at
lower side are not partially dried , which was resulted into blowholes.
2) Reason for no detection - Visual defect is skipped from visual inspection after fettling. Defect is not
revealed in leak testing operation at machine shop.
4
Actions -
Actions plan received from Supplier M/s Pritika -
1) Continuous type conveyor installed to ensure complete drying of core after painting.
2) Machine cutoff time reduces from 3:50-3:00 to 3:50-3:35 & cycle time increased from 45sec to 1 min.
3) Training provided to operators for blowhole detection.
4)Auto punch will be added on machine for leak testing identification.
No NA
NO
NO
NO
NO
NO
no
no
no