Escolar Documentos
Profissional Documentos
Cultura Documentos
Advantages
>> Precise and simple
>> Identical commands always call for the same
response in the machine
>> No corrective action required by the operator
or the electronic system
>> High safety standard
Service Training
HPV-02.
Control E1P.
Service Training
HPV-02.
Control E1P.
L (U)
F Ms
Service Training
HPV-02.
Control E1P.
Y T
My
Y
173
Z
A
Mz
L (U)
Service Training
HPV-02.
Control E1P.
Y T Z
My Mz
F
B A
Ms
Mp
P (S) S (P)
Service Training
HPV-02.
Control E1P.
100
displacement (%) 50
0 2 4 6 8 10 12 14 16
Control pressure (bar)
Control current (mA)
225 10 555 20
Service Training
HPV-02.
Control E1P.
1. For control range 2 - 8 bar valve DBE 5 (15) No. 600 340 55 12 (3 bar valve) must be used.
2. For control range 4 - 10 and 4 - 16 bar valve DBE 5 (15) No. 600 340 55 10 (5 bar valve) must be used.
Service Training
HPV-02.
Control E1P.
Service Training
HPV-02.
Control E1P.
14,75 mm
12
Service Training
HPV-02
Control E1P
Service Training
HPV-02.
Control E1P.
Z Y
Service Training
HPV-02.
Control E1.
F
9
X
S (P)
B
Ms
8
L
11
28
1 4
A B 14
2 13
6 7
12
D1 D2
A
5
21
10
3 Z
Y
17
16 MY MZ
Mp
P (S) U
T
Service Training
HPV-02.
Control E1P.
F
9
X
S (P)
B
Ms
20
8
L
11
28
1 4
A B 14
2 13
6 7
12
D1 D2
A
5
21
10
3 Z
Y
D3 D4
17
18
16 MY MZ
19 15
Mp
P (S) U
T
Service Training
HPV-02
Control E1P
P S
Z Y
Service Training
HPV-02.
Control E1P.
Linde
GP
P/S
3
Service Training
HPV-02.
Control E1P.
Linde
GP
P/S
3
Service Training
HPV-02.
Control E1P.
Linde
GP
P/S
3
Service Training
HPV-02.
Control E1P.
Preload valve
RE-POR
0 0
0 High pressure [bar] max
Service Training
HPV-02.
Control E1P.
RB-POR
E* - 40+10 bar
Control pressure p Y/Z [bar]
max 100
Displacement [%]
Preload valve
RE-POR
0 0
0 High pressure [bar] max
HP Valve
Service Training
HPV-02.
Control E1P.
F
9
X
S (P)
B
Ms
20
8
L
11
28
1 4
A B 14
2 13
6 7
12
D1 D2
A
5
21
10
3 Z
Y high pressure
D3 D4
low pressure
17
18 boost pressure
16 MY MZ control pressure
19 15 case pressure
Mp
P (S) U
T
Service Training
HPV-02.
Control E1P.
F FM FM
T T T
X X X
F FH FH
Service Training
HPV-02.
Control E1P.
F
9
X
S (P)
B
Ms
20
8
L
11
28
1 4
A B 14
2 13
6 7
12
D1 D2
A
5
21
10
3 Z
Y high pressure
D3 D4
low pressure
17
18 boost pressure
16 MY MZ control pressure
19 15 case pressure
Mp
P (S) U
T
Service Training
HPV-02.
Control E1P.
F
9
X
S (P)
B
Ms
20
8
L
11
28
1 4
A B 14
2 13
6 7
12
D1 D2
A
5
21
10
3 Z
Y high pressure
D3 D4
low pressure
17
18 boost pressure
16 MY MZ control pressure
19 15 case pressure
Mp
P (S) U
T
Service Training
HPV-02.
E1P Control: solenoid My is activated hp in P (HP1).
Y
Y Z
Z P(S) S(P)
13
(HP1) A B F (HP2)
HD1 HD2 D1 D2 T
xT
16 17
MY MZ
D3 Y Z D4
Y x 3 xZ
18
15
Service Training
HPV-02.
E1P Control: solenoid My is activated hp in P (HP1).
Y
Y Z
Z P(S) S(P)
13
(HP1) A B F (HP2)
HD1 HD2 D1 D2 T
xT
16 17
MY MZ
D3 Y Z D4
Y x 3 xZ
18
15
Service Training
HPV-02.
E1P Control: solenoid My is energized hp in P (HP1).
Service Training
HPV-02.
E1P Control: solenoid My is energized hp in P (HP1).
Service Training
HPV-02.
E1P Control: solenoid My is energized hp in P (HP1).
Service Training
HPV-02.
E1P Control: solenoid My is energized hp in P (HP1).
Service Training
HPV-02.
Control E1P - Service Information.
T
Y Z
Swash begin Swash begin
POR C L POR
Preloadvalve
F2
Preloadvalve
A B
Ms2
Mp2
Service Training
HPV-02
Control E1P
Service Training
HPV-02
Control E1P
D1 D2 T
xT
16 17
HP1 HP2 MY MZ
D3 Y Z D4
Y x 3 xZ
18
R 15
P(S) S(P)
13
Y Z (HP1) A B F (HP2)
D1 D2 T
xT
T
16 17
HP2 HP1
MY MZ
D3 Y Z D4
Y x 3 xZ
18
L
15
Service Training
HPV-02.
Control E1P.
Service Training
HPV-02.
Control E1P.
Service Training
HPV-02.
Control E1P.
Y
Y Z
Z
clockwize
Y Z
HD1 HD2
R
counterclockwize
Y Z
Y Z
T L
HP2 HP1
T
Service Training
HPV-02.
Control E1P.
Y
Y Z
Z
clockwize
Y Z
HD1 HD2
R
counterclockwize
Y Z
Y Z
T L
HP2 HP1
T
Service Training
HPV-02.
Control E1P.
Y
Y Z
Z counterclockwize
Y Z
R
HD1 HD2
counterclockwize
Y Z
Y Z
T L
HP2 HP1
T
Service Training
HPV-02.
Control E1P.
HPV 55-280 CA
D1 D2 D2
D3 D4 D4
P1 P1 P2
Service Training
HPV-02.
Control E1P.
F
2 bar
10 m
9
S (P) A
X
P S
20
L 11 8
1 4
A B 14 Valve spool for counterclockwise rotation 18
2 13
6 7
12 P S
D1 D2
5 10
3 P Z
Y
D3 D4
17
18
16 MY MZ 19
15
Mp
P
X
X X
P (S) B
T U
Service Training
HPV-02 E1P.
Application construction machine.
Service Training
HPV-02 E1P
Application construction machine
PUMP 2 PUMP 1
F2 F1
B2 Ms2 P2 L2 S2 Ms1 P1 L1 S1
B1 X1 X1
32 bar 32 bar
420 bar
A1 A2 U2 Mp2 U1 Mp1
Z2 Z1
Y2 Y1
MZ MY MZ MY
T2 T1
Service Training
HPV-02 E1P.
Application municipal vehicle.
Khler
Filter
L2
Tank
L2
L2 Ansteuerung
Mercedes-Benz
L(U)
S(P)
L1
Z
Mz
T A
L2
B
My
Y
L1
P(S)
HYDRAULIKPUMPE
U(L)
HPV 55-02R E1P
L2
A
L(U)
HYDRAULIKMOTOR
HMF 75-02 oder HMV 75-02
U(L)
B
Service Training
HPV-02 E1P.
Application municipal vehicle.
Ms X
B
S (P)
L A 20
8
L
11
28
E
5 1 4
A B 14
25 13
6 2 7
U1
12
4
U 3 D1 D2
A
1
5
X 21
20
10
2 RX 3 Z
Vmax Vmin Y
D3 D4
17
18
16 MY MZ
19 15 T
L1 B
P (S)
Mp U
Service Training
HPV-02 E1P.
Application construction machine.
Tank
L(U) X
23 ccm/U
180 bar
U(L)
A
B A B
P(S) S(P) X
Dieselmotor
Deutz 1013
L(U)
L(U)
16ccm/U 11ccm/U
A
B
P(S) S(P)
Service Training
HPV-02 E1P.
Application construction machine.
Hydraulic zero positioning
- start engine Pull off both magnetic plugs from the control
- electrical control of pump not to be activated Not OK OK
- pressure balance: to be 4 bar
- symmetry at pressure balance
OK Not OK Electrical control
Check, if necessary replace.
Electrical control
check, if necessary replace.
High pressure valves (11 and 12) check ref. value E*.
charge the pump against load P/S.
Control solenoid/signal pressure check
OK Not OK
OK Not OK
High Pressure
HP Valve Characteristic
0 Vmax
Displacement
Service Training
HPV-02 E1T.
Application.
High Pressure
HP Valve Characteristic
0 Vmax
Displacement
Training Centre RVS2