Secondary Control Technology

for Marine Applications

BRH/STI33
Mining & General Machinery

Aberdeen, 17.04.2008
Michael Teuteberg

Requirements of a Rotary Winch Drive System

Easy handling of the crane

Flexible system, especially safety functions

High Accuracy

Possibility of storage and recovery of energy

Low required space

Active heave compensation

Worldwide service

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Conventional Hydrostatic Drive with Flow
Coupling (closed circuit)

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Closed Loop System

Advantages: Disadvantages:
Low installation cost on one axis High installation cost on
High efficiency several axes
Few components Little flexibility
+++ Low response time
+++

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Conventional Hydrostatic Drives in a constant
Pressure Ring Mains Circuit - (open circuit)

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Open Loop System

Advantages: Disadvantages:
Low installation cost on High installation cost on
several axes one axis
Wide variety of components Low efficiency
Fast response time +++
High flexibility
+++

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Introduction to Secondary Control - 1. step

P
T
L

DR DR
M M
3 3

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Introduction to Secondary Control - 2. step

s
U

P
T
L

DR DR
M M
3 3

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
The Advantages of using Secondary Control

High dynamic of speed and torque

High accuracy

Possibility of storage and recovery of energy

Parallel operation of several consumers without restriction

Low required space

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Overall System Simulation

(drive & control + mechanics + environment)

Multi Body Simulator (ADAMS) Drive & Control Simulator (MOSIHS)

Online Data
Exchange

Model of the
mechanical
system

Model of the drive & control

system

Result of an overall
system simulation

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Actual Winch Drives with Secondary Control

Current scope of supply of BR

Switch cabinet Sensors

Control
panel HNC
F n dWinch
PLC MRU AHC SEK

Accumulator Hydro motor

station second. contr. Gearbox Winch

Responsible:

Customer
Power
Control
unit BR

Interface to customer
- Shaft of hydro motor
speed controlled

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Existing Winch Functions in Marine Applications

Active rope tensioning ART

Constant tension mode

Monitored freefall mode

Automatic overload protection mode AOPS

Manuel overload protection mode MOPS

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Further Winch Drives with Secondary Control

Further potential for BR

The market requires and BR aims more and more system
solutions and turn key projects
Total scope of AHC drive

Switch cabinet Sensors

Control
panel
HNC HNC n
PLC MRU F dWinch
AHC SEK

Accumulator Hydro motor

station second. contr. Gearbox Winch

Responsible:

Customer
Power
Control unit
BR

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Active Heave Compensation Development Movie

System solutions of today for your applications of tomorrow

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
Active Heave Compensation Systems by
Bosch Rexroth

Bosch Rexroth provides two Active Heave Compensation

systems:

Linear active heave compensation Rotary active heave compensation

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Active Heave Compensation Systems by

Bosch Rexroth

Related to the technical data we recommend the best solution to

our customers and their projects depending on amongst others:

Existing winch system

Functionality

Safety function

Upper deck or lower deck solution

Installation space

Load range

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.
 System Solutions of Today for Your Applications of Tomorrow

Hydraulics BRH/STI33 April 2008

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.
We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.