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Lake Charles Methanol, LLC
This attachment and documents referenced herein describe the minimum requirements for
the below listed Reactors and Columns for the Lake Charles Methanol Project Facility in
Calcasieu Parish, LA. B
1.1 The Supplier shall supply each equipment item listed below in accordance with the
description in this document. Suppliers scope of supply shall include but not be limited to,
design, manufacture, shop assembly, testing, dry-out, painting, spare parts, all necessary
appurtenances, identification, documentation, preparation for shipment to a designated
delivery point in accordance with the documents referenced in Section 2.0. The Supplier
shall assume unit responsibility for compliance with the attached data sheets, drawings,
specification, and engineering notes listed in this document.
Equipment
Tag No. Service Description Licensor Tag # Quantity
320-R-101 GASIFIER 03-R-1001 1
(in a module)
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1.2 Suppliers minimum scope of supply shall include, but not limited to:
1.2.1 Service gaskets and full set of bolting installed, plus two (2) spare gaskets and 10%
extra bolting on each nozzle with blind/mating flange. Spare shall be suitably
packaged to prevent damage in transit.
1.2.2 Supply/install distributor pipes blind, elbow/flange spool piece per applicable
drawings.
1.2.3 Supply/install all external attachments, including but not limited to:
a) pipe support/guide clips,
b) ladder/platform clips,
c) insulation supports,
d) grounding lugs
e) fireproofing supports
f) lifting lugs
1.3 The following work will be done by others:
1.3.1 Supply/install catalyst and inert balls.
1.3.2 Supply/install refractory
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116T9516 A Gasifier
27019-10-01-SE- A Absorber I
232021
27019-10-01-SE- A Absorber II
232022
2.3 Specifications
Spec. No. Rev Description
000.255.58005 May 09 Design of Lifting Components for Mechanical Equipment
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rd
000.255.1100 Jun 01 3 Gen Modular Executions Mechanical Installation
Details
rd
000.255.1100a04 Jun 01 3 Gen Modular Executions Mechanical Installation
Details - Vessels
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3.11 Seller shall trial fit inside one Gasifier (only) the following single set of internals (supplied
by Others); Quench Ring, Dip Tube, Draft Tube, Centering Devices, Support Legs, and
Quench Inlet Piping. After successful installation, Seller shall disassemble same internals
and properly crate for shipment with Gasifiers and identified for installation by Others.
4.0 DRAWINGS, CALCULATIONS AND INFORMATION
4.1 Supplier shall submit all required drawings and documents specified in the attached
Supplier Drawing & Data Commitment (form L2CM-4-0202-RQ_SDDC). The Supplier shall
adhere to the agreed commitment schedule for all document submittal dates. In setting
document submittal dates to support the fabrication schedule, the Supplier shall allow the
Purchaser ten (10) working days for review.
4.2 All documents, including those from sub-suppliers, must be checked and signed by the
Supplier prior to submittal. Unsigned or unchecked documents will not be accepted by the
Purchaser for review, and will be returned to the Supplier at C (DO NOT PROCEED)
review status.
4.3 The Supplier shall submit all required documents in electronic format (except for the Data
Book), and in accordance with the Submittal Instructions in PDDM Supplier Drawing and
Data Commitment Form Attachment (Form 000.206.F0520).
4.4 Project Document & Data Management (PDDM) labels shall be affixed to all documents
submitted for the Purchasers review. (See paragraph 5.0 of form 000.206.F0520). PDDM
labels shall be located either immediately above or to the left of the Suppliers drawing title
block. For calculations, procedures, or other documents submitted in 8 11 size, the
label shall be incorporated into the documents cover sheet.
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4.5 To expedite the Purchaser's review, fabrication drawings shall be submitted together with
the supporting calculations. Weight calculations shall be clearly shown to substantiate the
values shown on the Suppliers drawings.
4.7 Welding procedures must be submitted for review and comment prior to use in fabrication.
To expedite the Purchaser's review, WPSs shall be submitted together with the supporting
PQRs and weld map.
4.8 Documents may not be released for purchase or fabrication until they have been returned
to the Supplier at either A (Proceed) or B (Proceed, change as noted and resubmit)
review status, unless otherwise specifically permitted in writing by the Purchaser.
4.9 The Supplier shall revise all documents as commented by the Purchaser and resubmit for
review. Revisions shall be clearly marked by revision triangles and clouded to facilitate
the Purchasers review. If the Supplier does not agree with a Purchasers comment, the
Supplier shall contact the Purchaser to resolve the comment before a resubmit
4.10 Review of the Supplier's documents by the Purchaser does not relieve the Supplier of its
responsibilities for the accuracy of dimensions and compliance with the Code, drawings,
specifications, and other requirements outlined in the Purchase Order.
4.11 The final revision and submittal of all fabrication drawings shall be clearly marked
CERTIFIED AS-BUILT.
4.12 The Supplier shall submit the Data Book in the form of
4.12.1 Three (3) bound paper copy of that is complete and accurate for review by
Purchaser. It shall include a Table of Contents with section numbers that separated
by labeled tab dividers.
4.12.2 One (1) CD Code Data Book, consists of one PDF file with bookmarks for each
section. The CD shall be named with the equipment number and service
description.
4.13 The Suppliers performance of its obligations under this Purchase Order shall not be
deemed complete until the Purchaser is in receipt, in proper form, of all technical
documents and other data that are required to be submitted to Purchaser as part of
Suppliers Scope of Supply
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5.3 Supplier shall inform Purchaser of any defects in materials and propose repair procedures
for review and approval before any repairs. The Purchaser reserves the right to reject
materials rather than allow repairs.
5.4 Material repair procedures shall be submitted for review and approval prior to repair. If any
repairs are required after final post-weld heat treatment or after the hydrostatic test, they
shall be described in detail and be submitted, together with the Suppliers proposal for
examination and testing for approval before proceeding with such repairs. All repairs shall
comply with ASME Code requirements and shall be re-examined in accordance with the
requirements of this RFQ and/or PO when completed. Inspection of repairs shall be in
accordance with applicable code requirements.
5.5 All plates, forgings and pressure-retaining parts shall be stamped (use a low-stress stamp
for markings) in a permanent, legible manner. All external flanges shall be marked with the
B16 designation. All materials shall have appropriate markings indicating the equivalent
ASTM designations. All identifications shall be in a visible location and put in place prior to
hydrostatic test and heat treatment.
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8.2 The Supplier is responsible for the activities and products of all sub-suppliers, and shall
monitor activities at the sub-suppliers facilities as necessary to ensure compliance with the
quality program, inspection and test plan, and Purchase Order requirements.
8.3 Suppliers Quality Control Manual shall include Purchasers option to supply supporting
FEA to any and/or all internal/external appurtenances attached to the pressure boundary of
the vessel.
8.4.2 The Supplier shall develop and maintain adequate procedures and controls to
ensure that:
a) The different consumable chemistries used for manufacturing this equipment
(carbon steel, low alloy steels, stainless steels, etc.) are properly controlled and
not intermixed
b) All welding consumables used for manufacturing this equipment remain properly
segregated from those used for the fabrication of other equipment.
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that specified. Any data, dimensions, configurations, or alternate offerings, not conforming
to the Request for Quotation, and not set out clearly and specifically as an exception or
deviation in a narrative form, will be considered a nonconformance to the specification and
will not be accepted.
The LCM Project will extensively utilize modules fabricated outside the United States. Equipment
will be installed within these modules at the module yard and will see extensive Ocean
Transportation Loads. The project is in very early stages and has not determined module
arrangement and/or module yard.
There are numerous unknowns at this time however you are to include Ocean Transportation
Loads as follows:
Fhp = Chp W, where Chp=0.3
Fhr = Chr W, where Chr=1.0
Fvp = Cvp W, where Cvp=1.6
Fvr = Cvr W, where Cvr=1.5
The above loads are to be considered to occur at the equipment center of gravity. The equipment
is to be considered anchored to the module only at your normal equipment base plates.
See the below loading discussion for an understanding of Ocean Transportation Loads.
10.1.1 For this simplified analysis method the direct effects of wind load on the cargo may be
omitted.
10.1.2 See Figure 1 for axis, direction of forces and motion.
10.1.3 Longitudinal force Fhp, acting in the barge longitudinal/x-axis direction, during a Head
Sea Condition (pitch), is defined as the horizontal component of the force due to pitch
plus the horizontal component of gravity (weight) caused by tilt of the barge deck plus
the horizontal component of the force due to heave and acts concurrently with
pitching motion:
Fhp = Chp W
W = dead load (i.e. weight of structure, empty weight of equipment, piping,
trays etc.) at a particular point. Include the stowage load when appropriate.
10.1.4 Transverse force Fhr, acting in the barge transverse/y-axis direction, during a Beam
Sea condition (roll), is defined as the horizontal component of the force due to roll
plus the horizontal component of gravity caused by tilt of the barge deck plus the
horizontal component of the force due to heave and acts concurrently with rolling
motion:
Fhr = Chr W
10.1.5 Vertical Force Fvp, acting in the barge vertical/z-axis direction, during a Head Sea
Condition (pitch), is defined as the vertical component of the force due to pitch plus
the vertical component of gravity (weight) and acts concurrently with pitching:
Fvp acts concurrently with Fhp, and
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Fvp = Cvp W
10.1.6 Vertical Forces Fvr, acting in the barge vertical/z-axis direction, during a Beam Sea
condition (roll), is defined as the vertical component of the force due to roll plus the
vertical component of gravity and acts concurrently with rolling motion:
Fvr acts concurrently with Fhr, and
Fvr = Cvr W
10.1.7 Pitch and roll need not to be considered acting simultaneously.
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---END OF DOCUMENT---
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