Yamaha YZF R15 Owners Manual EN PDF

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EAU46090
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10050 INTRODUCTION
EAU10102
Welcome to the Yamaha world of motorcycling!

As the owner of the YZF-R15, you are benefiting from Yamaha's vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R15. The Owner's Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031
_
WARNING
Please read this manual carefully and completely before operating this motorcycle.
_
IMPORTANT MANUAL INFORMATION EAU10122
EAU10132
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.
IMPORTANT MANUAL INFORMATION
EAUE0010
YZF-R15
OWNERS MANUAL
2010 by India Yamaha Motor Pvt. Ltd.
1st edition, August 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
India Yamaha Motor Pvt. Ltd.
is expressly prohibited.
Printed in India.
TABLE OF CONTENTS EAU10210
LOCATION OF IMPORTANT OPERATION AND IMPORTANT Adjusting the clutch lever free
LABELS ............................................1-1 RIDING POINTS play.............................................7-17
Starting the engine.......................... 6-1 Checking the front brake lever
SAFETY INFORMATION ..................2-1 free play......................................7-18
Shifting............................................ 6-2
DESCRIPTION ...............................3.1 Tips for reducing fuel Adjusting the brake pedal free
Left view ........................................ 3-1 consumption.................................6-2 play.............................................7-19
Right view ...................................... 3-2 Engine break-in............................... 6-3 Checking the front and rear
Controls and instruments .............. 3-3 Parking............................................ 6-3 brake pads................................. 7-19
Checking the brake fluid level ...... 7-20
INSTRUMENT AND CONTROL PERIODIC MAINTENANCE AND Changing the brake fluid............... 7-21
FUNCTIONS ADJUSTMENT Drive chain slack........................... 7-21
Main switch/steering lock ............... 4-1 Owners tool kit................................7-1 Cleaning and lubricating the
Indicator and warning lights............ 4-2 Periodic maintenance chart for drive chain..................................7-22
Tachometer..................................... 4-3 the emission control system.........7-2 Checking and lubricating the
Multi-function display.......................4-3 General maintenance and cables........................................ 7-23
Handlebar switches.........................4-4 lubrication chart............................7-3 Checking and lubricating...............7-23
Clutch lever..................................... 4-6 Removing and installing the throttle grip and cable................ 7-23
Shift pedal .......................................4-6 cowlings and panel.......................7-6 Checking and lubricating the
Brake lever...................................... 4-6 Checking the spark plug................. 7-7 brake and shift pedals................ 7-24
Brake pedal..................................... 4-7 Engine oil and oil filter Checking and lubricating the
Fuel tank cap...................................4-7 element.........................................7-9
brake and clutch levers.............. 7-24
Fuel ................................................ 4-8 Coolant..........................................7-11
Checking and lubricating the ........7-25
Catalytic converter.......................... 4-9 Cleaning the air filter element........7-13
Lubricating the swingarm pivots ...7-26
Seat.................................................4-9 Adjusting the engine idling
Checking the front fork ................ 7-26
Helmet holder................................4-10 speed......................................... 7-13
Checking the steering ...................7-27
Sidestand...................................... 4-11 Adjusting the throttle cable free
Checking the wheel bearings ....... 7-27
Ignition circuit cut-off system........ 4-11 play............................................ 7-14
Battery...........................................7-28
Valve clearance.............................7-14
FOR YOUR SAFETY Replacing the fuse.........................7-29
Tires.............................................. 7-15
PRE-OPERATION CHECKS ............ 5-1 Replacing a headlight bulb............7-30
Cast wheels...................................7-17
TABLE OF CONTENTS
Replacing the tail/brake light
bulb............................................ 7-30
Replacing a turn signal light
bulb.............................................7-31
Replacing an auxiliary light bulb... 7-31
Supporting the motorcycle............ 7-31
Front wheel................................... 7-32
Rear wheel.................................... 7-34
Troubleshooting............................ 7-35
Troubleshooting charts..................7-36
MOTORCYCLE CARE AND
STORAGE....................................... 8-1
Matte color caution..........................8-1
Care.................................................8-1
Storage............................................8-4
SPECIFICATIONS............................. 9-1
CONSUMER INFORMATION.......... 10-1
Identification numbers................... 10-1
Motorcycle noise regulation
(for Australia) ............................ 10-2
INDEX ............................................ 11-1
LOCATION OF IMPORTANT LABELS
EAU4576
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1-1
LOCATION OF IMPORTANT LABELS
1 2
NOTICE
WARNING
Before you operate this vehicle,
read the owner's manual.
1
Do not place any
combustible
material like
cloth, paper, etc. near
the AIR SCOOP
1-2
1- SAFETY INFORMATION EAU10222
EAU10286
Safe Riding Use extra caution when you are
Be a Responsible Owner
Perform the pre-operation checks approaching and passing
As the vehicles owner, you are re-
each time you use the vehicle to make through intersections, since in-
sponsible for the safe and proper op-
sure it is in safe operating condition. tersections are the most likely
eration of your motorcycle.
Failure to inspect or maintain the vehi- places for motorcycle accidents
2 Motorcycles are single-track vehicles.
cle properly increases the possibility to occur.
Their safe use and operation are de-
of an accident or equipment damage. Ride where other motorists can
pendent upon the use of proper riding
See page 5-1 for a list of pre-operation see you. Avoid riding in another
techniques as well as the expertise of
checks. motorists blind spot.
the operator. Every operator should
This motorcycle is designed to Many accidents involve inexperi-
know the following requirements be-
carry the operator and a passen- enced operators. In fact, many
fore riding this motorcycle.
ger. operators who have been in-
He or she should:
The failure of motorists to detect volved in accidents do not even
Obtain thorough instructions from
and recognize motorcycles in traf- have a current motorcycle li-
a competent source on all as-
fic is the predominating cause of cense.
pects of motorcycle operation.
automobile/motorcycle acci- Make sure that you are quali-
Observe the warnings and main-
dents. Many accidents have been fied and that you only lend your
tenance requirements in this
caused by an automobile driver motorcycle to other qualified
Owners Manual.
who did not see the motorcycle. operators.
Obtain qualified training in safe
Making yourself conspicuous ap- Know your skills and limits.
and proper riding techniques.
pears to be very effective in re- Staying within your limits may
Obtain professional technical ser-
ducing the chance of this type of help you to avoid an accident.
vice as indicated in this Owners
accident. We recommend that you prac-
Manual and/or when made nec-
Therefore: tice riding your motorcycle
essary by mechanical conditions.
Wear a brightly colored jacket. where there is no traffic until
2-1
SAFETY INFORMATION
you have become thoroughly The passenger should always Wear a face shield or goggles.
familiar with the motorcycle and hold onto the operator, the seat Wind in your unprotected eyes
all of its controls. strap or grab bar, if equipped, could contribute to an impairment
Many accidents have been with both hands and keep both of vision that could delay seeing a
caused by error of the motorcycle feet on the passenger foot- hazard.
operator. A typical error made by rests. Never carry a passenger The use of a jacket, heavy boots, 2
the operator is veering wide on a unless he or she can firmly trousers, gloves, etc., is effective
turn due to excessive speed or place both feet on the passen- in preventing or reducing abra-
undercornering (insufficient lean ger footrests. sions or lacerations.
angle for the speed). Never ride under the influence of Never wear loose-fitting clothes,
Always obey the speed limit alcohol or other drugs. otherwise they could catch on the
and never travel faster than This motorcycle is designed for control levers, footrests, or
warranted by road and traffic on-road use only. It is not suitable wheels and cause injury or an ac-
conditions. for off-road use. cident.
Always signal before turning or Always wear protective clothing
changing lanes. Make sure that Protective Apparel that covers your legs, ankles, and
other motorists can see you. The majority of fatalities from motorcy- feet. The engine or exhaust sys-
The posture of the operator and cle accidents are the result of head in- tem become very hot during or af-
passenger is important for proper juries. The use of a safety helmet is ter operation and can cause
control. the single most critical factor in the burns.
The operator should keep both prevention or reduction of head inju- A passenger should also observe
hands on the handlebar and ries. the above precautions.
both feet on the operator foot- Always wear an approved helmet.
rests during operation to main- Avoid Carbon Monoxide Poisoning
tain control of the motorcycle. All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
2-2
SAFETY INFORMATION
aches, dizziness, drowsiness, nau- Do not run engine outdoors
Maximum load:
sea, confusion, and eventually death. where engine exhaust can be 200 kg (441 lb)
Carbon Monoxide is a colorless, odor- drawn into a building through
less, tasteless gas which may be openings such as windows and When loading within this weight limit,
present even if you do not see or smell doors. keep the following in mind:
2 any engine exhaust. Deadly levels of Cargo and accessory weight
carbon monoxide can collect rapidly Loading should be kept as low and close
and you can quickly be overcome and Adding accessories or cargo to your to the motorcycle as possible. Se-
unable to save yourself. Also, deadly motorcycle can adversely affect stabil- curely pack your heaviest items
levels of carbon monoxide can linger ity and handling if the weight distribu- as close to the center of the vehi-
for hours or days in enclosed or poorly tion of the motorcycle is changed. To cle as possible and make sure to
ventilated areas. If you experience avoid the possibility of an accident, distribute the weight as evenly as
any symptoms of carbon monoxide use extreme caution when adding car- possible on both sides of the mo-
poisoning, leave the area immediate- go or accessories to your motorcycle. torcycle to minimize imbalance or
ly, get fresh air, and SEEK MEDICAL Use extra care when riding a motorcy- instability.
TREATMENT. cle that has added cargo or accesso- Shifting weights can create a sud-
Do not run engine indoors. Even if ries. Here, along with the information den imbalance. Make sure that
you try to ventilate engine ex- about accessories below, are some accessories and cargo are se-
haust with fans or open windows general guidelines to follow if loading curely attached to the motorcycle
and doors, carbon monoxide can cargo to your motorcycle: before riding. Check accessory
rapidly reach dangerous levels. The total weight of the operator, mounts and cargo restraints fre-
Do not run engine in poorly venti- passenger, accessories and cargo quently.
lated or partially enclosed areas must not exceed the maximum load Properly adjust the suspension
such as barns, garages, or car- limit. Operation of an overloaded for your load (suspension-ad-
ports. vehicle could cause an accident. justable models only), and
check the condition and pres-
sure of your tires.
2-3
SAFETY INFORMATION
Never attach any large or accessories not sold by Yamaha or Never install accessories or carry
heavy items to the handlebar, modifications not specifically recom- cargo that would impair the per-
front fork, or front fender. mended by Yamaha, even if sold and formance of your motorcycle.
These items, including such installed by a Yamaha dealer. Carefully inspect the accessory
cargo as sleeping bags, duffel before using it to make sure that it
bags, or tents, can create un- Aftermarket Parts, Accessories, does not in any way reduce 2
stable handling or a slow steer- and Modifications ground clearance or cornering
ing response. While you may find aftermarket prod- clearance, limit suspension trav-
This vehicle is not designed to ucts similar in design and quality to el, steering travel or control oper-
pull a trailer or to be attached genuine Yamaha accessories, recog- ation, or obscure lights or
to a sidecar. nize that some aftermarket accesso- reflectors.
ries or modifications are not suitable Accessories fitted to the han-
Genuine Yamaha Accessories because of potential safety hazards to dlebar or the front fork area can
Choosing accessories for your vehicle you or others. Installing aftermarket create instability due to improp-
is an important decision. Genuine products or having other modifications er weight distribution or aerody-
Yamaha accessories, which are avail- performed to your vehicle that change namic changes. If accessories
able only from a Yamaha dealer, have any of the vehicle's design or opera- are added to the handlebar or
been designed, tested, and approved tion characteristics can put you and front fork area, they must be as
by Yamaha for use on your vehicle. others at greater risk of serious injury lightweight as possible and
Many companies with no connection or death. You are responsible for inju- should be kept to a minimum.
to Yamaha manufacture parts and ac- ries related to changes in the vehicle. Bulky or large accessories may
cessories or offer other modifications Keep the following guidelines in mind, seriously affect the stability of
for Yamaha vehicles. Yamaha is not in as well as those provided under the motorcycle due to aerody-
a position to test the products that Loading when mounting accesso- namic effects. Wind may at-
these aftermarket companies pro- ries. tempt to lift the motorcycle, or
duce. Therefore, Yamaha can neither the motorcycle may become
endorse nor recommend the use of unstable in cross winds. These
2-4
SAFETY INFORMATION
accessories may also cause in- may not be appropriate. Refer to page nals, or parts that could break).
stability when passing or being 7-15 for tire specifications and more Choose the location for the straps
passed by large vehicles. information on replacing your tires. carefully so the straps will not rub
Certain accessories can dis- against painted surfaces during
place the operator from his or Transporting the motorcycle transport.
2 her normal riding position. This Be sure to observe following instruc- The suspension should be com-
improper position limits the tions before transporting the motorcy- pressed somewhat by the tie-
freedom of movement of the cle in another vehicle. downs, if possible, so that the mo-
operator and may limit control Remove all loose items from the torcycle will not bounce exces-
ability, therefore, such acces- motorcycle. sively during transport.
sories are not recommended. Check that the fuel cock (if
Use caution when adding electri- equipped) is in the OFF position
cal accessories. If electrical ac- and that there are no fuel leaks.
cessories exceed the capacity of Point the front wheel straight
the motorcycles electrical sys- ahead on the trailer or in the truck
tem, an electric failure could re- bed, and choke it in a rail to pre-
sult, which could cause a vent movement.
dangerous loss of lights or engine Shift the transmission in gear (for
power. models with a manual transmis-
sion).
Aftermarket Tires and Rims Secure the motorcycle with tie-
The tires and rims that came with your downs or suitable straps that are
motorcycle were designed to match attached to solid parts of the mo-
the performance capabilities and to torcycle, such as the frame or up-
provide the best combination of han- per front fork triple clamp (and
dling, braking, and comfort. Other not, for example, to rubber-
tires, rims, sizes, and combinations mounted handlebars or turn sig-
2-5
EAU10401 DESCRIPTION
1-DESCRIPTION
EAU10410
Left view
1. Coolant reservoir (page 7-11)

2. Battery (page 7-28)
3. Fuse (page 7-29)
4. Owners tool kit (page 7-1)
5. Shift pedal (page 4-6)
3-1
DESCRIPTION
EAU10420
Right view
1. Front brake fluid reservoir (page 7-20)

2. Engine oil filter element (page 7-9)
3. Dipstick (page 6-9)
4. Idle adjusting screw (page 7-13)
5. Rear brake fluid reservoir (page 7-20)
6. Brake pedal (page 4-7)
3-2
DESCRIPTION
EAU10430
Controls and instruments
1. Clutch lever (page 4-6)

2. Left handlebar switches (page 4-4)
3. Multi-function display (page 4-3)
4. Main switch/steering lock (page 4-1)
5. Tachometer (page 4-3)
6. Right handlebar switches (page 4-5)
7. Throttle grip (page 7-14)
8. Brake lever (page 4-6)
3-3
INSTRUMENT AND CONTROL FUNCTIONS EAU1044J

1-INSTRUMENT AND CONTROL FUNCTIONS
EAU10460 EWA10061
1. Turn the handlebars all the way to
Main switch/steering lock WARNING the left or right.
Never turn the key to OFF or 2. Push the key in from the OFF
LOCK while the vehicle is mov- position, and then turn it to
ON ing. Otherwise the electrical sys- LOCK while still pushing it.
OFF
tems will be switched off, which 3. Remove the key.
may result in loss of control or an
accident. To unlock the steering
LOCK
EAU10691
4 1 2
ZAUE0004 LOCK
The main switch/steering lock controls The steering is locked, and all electri-
the ignition and lighting systems, and cal systems are off. The key can be re-
is used to lock the steering. The vari- moved.
ous positions are described below.
To lock the steering
EAU10480 ZAUE0006
ON
1 2 1. Push.
All electrical systems are supplied with
2. Turn.
power, and the headlight, meter lighting
and taillight come on, and the engine can Push the key into the main switch, and
be started. The key cannot be removed. then turn it to OFF while still pushing
it.
EAU10661
OFF
ZAUE0003
All electrical systems are off. The key
can be removed. 1. Push.
2. Turn.
4-1
INSTRUMENT AND CONTROL FUNCTIONS

EAU11004 EAU11080
TIP
Indicator and warning lights High beam indicator light
For radiator-fan-equipped vehi-
This indicator light comes on when the
cles, the radiator fan(s) automati-
high beam of the headlight is switched
cally switch on or off according to
on.
the coolant temperature in the ra-
EAUM2294
diator.
Coolant temperature warning light If the engine overheats, see page
7-37 for further instructions.
This warning light comes on if the en-
gine overheats. If this occurs, stop the 4
engine immediately and allow the en-
1. Neutral indicator light gine to cool.
2. Turn signal indicator light The electrical circuit of the warning
3. High beam indicator light light can be checked by turning the
4. Engine trouble warning light
key to ON. The warning light should
5. Coolant temperature warning light
come on for a few seconds, and then
EAU11060
go off.
Neutral indicator light If the warning light does not come on
This indicator light comes on when the initially when the key is turned to ON,
transmission is in the neutral position. or if the warning light remains on, have
a Yamaha dealer check the electrical
EAU11020
circuit.
Turn signal indicator light ECA10021
This indicator light flashes when the
NOTICE
turn signal switch is pushed to the left
Do not continue to operate the en-
or right.
gine if it is overheating.
4-2

EAUE0260 EAU11872 EAUE0360
Engine trouble warning light Tachometer Multi-function display

This warning light comes on or flashes
if a problem is detected in the electri- 1
cal circuit monitoring the engine. If this
occurs, have a Yamaha dealer check 1
the self-diagnosis system.
The electrical circuit of the warning 2
light can be checked by turning the
key to ON. The warning light should
4 come on for a few seconds, and then ZAUE0145
2
go off.
1. Tachometer 1. Multi-function display
If the warning light does not come on 2. Tachometer red zone 2. Reset / Select button RESET / SELECT
initially when the key is turned to ON,
or if the warning light remains on, have The electric tachometer allows the rid- EWA12312
er to monitor the engine speed and WARNING

a Yamaha dealer check the electrical
circuit. keep it within the ideal power range. Be sure to stop the vehicle before
When the key is turned to ON, the ta- making any setting changes to the
chometer needle will sweep once multi-function display. Changing
across the r/min range and then return settings while riding can distract
to zero r/min in order to test the electri- the operator and increase the risk
cal circuit. of an accident.
ECA10031
The multi-function display is equipped
NOTICE
with the following:
Do not operate the engine in the ta- a speedometer
chometer red zone.
an odometer
Red zone: 10500 r/min and above
4-3

two tripmeters (which show the start counting the distance traveled EAU12348
distance traveled since they were from that point, and the last segment Handlebar switches
last set to zero) of the fuel meter will start flashing. The
Left
a fuel reserve tripmeter (which fuel reserve tripmeter will reset itself
shows the distance traveled since automatically and the display will re-
the fuel level warning light came turn to the prior mode after refueling
on) and traveling 5 km (3 mi). 1
a fuel meter 2
Fuel meter
TIP 3
Be sure to turn the key to ON before 4
4
using the RESET/SELECT button.
Odometer and tripmeter modes 1. Pass switch PASS

A brief push (less than one second) on 2. Dimmer switch /
the RESET/SELECT button switch- 3. Turn signal switch /
es the display between the odometer 4. Horn switch
mode ODO and the tripmeter modes ZAUE0084
EAU12360
TRIP 1 and TRIP 2 in the following Pass switch PASS
1. Fuel meter
order: Press this switch to flash the head-
ODO <RARR> TRIP 1 <RARR> TRIP The fuel meter indicates the amount of
light.
2 <RARR> ODO fuel in the fuel tank. The display seg-
When approximately 1.9 L (0.50 US ments of the fuel meter disappear to- EAUE0350
gal, 0.42 Imp.gal) of fuel remains in wards E (Empty) as the fuel level Dimmer switch /
the fuel tank, the odometer display will decreases. When the last fuel meter Set this switch to for the high
automatically change to the fuel re- segment starts flashing, refuel as beam and to for the low beam.
serve tripmeter mode F-TRIP and soon as possible.
4-4

EAU12711
TIP Right
When the switch is set to low beam, Start switch
only the left headlight bulb comes on. Push this switch to crank the engine
When the switch is set to high beam, with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
both headlight bulbs come on.
gine.
EAU12460
Turn signal switch /
To Signal a right-hand turn, push this
switch to . To signal a left-hand
4 turn, push this switch to " ". When
1. Engine stop switch /
released, the switch returns to the
2. Start switch
center position. To cancel the turn sig-
nal lighs, push the switch in after it EAU12660
Engine stop switch /
has returned to the center position.
Set this switch to before starting
EAU12500 the engine. Set this switch to . to
Horn switch stop the engine in case of an emer-
Press this switch to sound the horn. gency, such as when the vehicle over-
turns or when the throttle cable is
stuck.
4-5

EAU31640 EAU12870 EAU12890
Clutch lever Shift pedal Brake lever
1 4
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right
handlebar grip. To disengage the side of the engine and is used in com- handlebar grip. To apply the front
clutch, pull the lever toward the han- bination with the clutch lever when brake, pull the lever toward the han-
dlebar grip. To engage the clutch, re- shifting the gears of the 6-speed con- dlebar grip.
lease the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the ignit-
ion circuit cut-off system. (See page
4-11.)
4-6

EAU12941 EAUM2081
2. Turn the key counterclockwise
Brake pedal Fuel tank cap to the original position, and then
remove it.
3. Close the lock cover.
2
TIP
The fuel tank cap cannot be installed
1 unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly installed and
4 locked.
EWA11141
1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock. WARNING
The brake pedal is on the right side of
Make sure that the fuel tank cap is
the motorcycle. To apply the rear
To remove the fuel tank cap properly installed before riding.
brake, press down on the brake pedal.
1. Open the fuel tank cap lock cover. Leaking fuel is a fire hazard.
2. Insert the key into the lock and
turn it 1/4 turn clockwise.
The lock will be released and the
fuel tank cap can be removed.
To install the fuel tank cap

1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
4-7

EAU13212
lot of gasoline vapor, or get some
Fuel 2 gasoline in your eyes, see your
Make sure there is sufficient gasoline 1 doctor immediately. If gasoline
in the tank. spills on your skin, wash with soap
EWA10881
and water. If gasoline spills on your
WARNING
clothing, change your clothes.
Gasoline and gasoline vapors are
EAU13242
extremely flammable. To avoid fires
and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow Regular unleaded gasoline only
these instructions. 1. Fuel tank filler tube
Fuel tank capacity:
4
2. Maximum fuel level 12.0 L (3.2 US gal) (2.6 Imp.gal)
1. Before refueling, turn off the en- 3. Wipe up any spilled fuel immedi- Fuel reserve amount:
gine and be sure that no one is ately. NOTICE: Immediately 1.9 L (0.5 US gal) (0.4 Imp.gal)
sitting on the vehicle. Never refuel wipe off spilled fuel with a ECA11400
while smoking, or while in the vi- clean, dry, soft cloth, since fuel
cinity of sparks, open flames, or NOTICE
may deteriorate painted surfac-
other sources of ignition such as Use only unleaded gasoline. The
es or plastic parts. [ECA10071]
the pilot lights of water heaters use of leaded gasoline will cause
4. Be sure to securely close the fuel
and clothes dryers. severe damage to internal engine
tank cap.
2. Do not overfill the fuel tank. Stop EWA15151
parts, such as the valves and pis-
filling when the fuel reaches the ton rings, as well as to the exhaust
WARNING
bottom of the filler tube. Because system.
Gasoline is poisonous and can
fuel expands when it heats up, cause injury or death. Handle gaso-
heat from the engine or the sun line with care. Never siphon gaso-
can cause fuel to spill out of the line by mouth. If you should
fuel tank. swallow some gasoline or inhale a
4-8
EAU13433 ECA10701 EAU13790
Catalytic converter NOTICE Seat

This model is equipped with a catalytic Use only unleaded gasoline. The
converter in the exhaust system. use of leaded gasoline will cause To remove the seat
EWA10862
unrepairable damage to the catalyt-
WARNING
ic converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
4 possible fire hazards such as
grass or other materials that
easily burn. ZAUE0380
Park the vehicle in a place a. Unlock.

where pedestrians or children
are not likely to touch the hot 1. Insert the key into the seat lock,
exhaust system. and then turn it clockwise.
2. Pull the seat off.
Make sure that the exhaust
system has cooled down be-
fore doing any maintenance
work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
4-9

To install the seat EAU14311
To release the helmet from the
Helmet holder helmet holder
1 Remove the seat, remove the helmet
from the helmet holder, and then in-
stall the seat.
2
4
1. Projection
2. Seat holder 1. Helmet holder
1. Insert the projection on the front The helmet holder is located under the
of the seat into the seat holder as seat.
shown.
2. Push the rear of the seat down to To secure a helmet to the helmet
lock it in place. holder
3. Turn the key counterclockwise, 1. Remove the seat. (See page 4-9.)
and then remove it. 2. Attach the helmet to the helmet
holder, and then securely install
TIP the seat. WARNING! Never ride
Make sure that the seat is properly se- with a helmet attached to the
cured before riding. helmet holder, since the helmet
may hit objects, causing loss
of control and possibly an acci-
dent. [EWA10161]
4-10

EAU15304 EAU44892
Sidestand sibility of raising the sidestand be- Ignition circuit cut-off system
The sidestand is located on the left fore staring off. Therefore, check The ignition circuit cut-off system (com-
side of the frame. Raise the sidestand this system regularly as described prising the sidestand switch, clutch
or lower it with your foot while holding below and have a Yamaha dealer re- switch and neutral switch) has the fol-
the vehicle upright. pair it if it does not function proper- lowing functions.
TIP ly. It prevents starting when the trans-
The built-in sidestand switch is part of mission is in gear and the side-
the ignition circuit cut-off system, which stand is up, but the clutch lever is not
cuts the ignition in certain situations. pulled.
4
(See page 4-11 for an explanation of It prevents starting when the trans-
the ignition circuit cut-off system.) mission is in gear and the clutch le-
EWA10241 ver is pulled, but the sidestand is
WARNING still down.
The vehicle must not be ridden with It cuts the running engine when the
the sidestand down, or if the side- transmission is in gear and the sid-
stand cannot be properly moved up estand is moved down.
(or does not stay up), otherwise the Periodically check the operation of the
sidestand could contact the ground ignition circuit cut-off system according
and distract the operator, resulting to the following procedure.
in a possible loss of control.
Yamaha's ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
4-11
With the engine turned off: WARNING

1. Move the sidestand down.
2. Make sure that the engine stop switch is set to . If a malfunction is noted, have a Yamaha
3. Turn the key on. dealer check the system before riding.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
4
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly.
YES NO The motorcycle should not be ridden until
After the engine has stalled: checked by a Yamaha dealer.
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES The motorcycle should not be ridden until
NO
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.
4-12
FOR YOUR SAFETY PRE-OPERATION CHECKS EAU15582
1-FOR YOUR SAFETY PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the v ehicle is in safe operating condition. Always follow the inspec-
tion and maintenance procedures and schedules described in the Owners Manual.
EWA11151
_
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
_
Before using this vehicle, check the following points:

ITEM CHECKS PAGE
Check fuel level in fuel tank.
5 Fuel Refuel if necessary. 4-8
Check fuel line for leakage.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 7-9
Check vehicle for oil leakage.
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 7-11
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 7-19, 7-20
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation of ignition circuit cut-off system.
Sidestand switch 4-11
If system is not working correctly, have Yamaha dealer check vehicle.
5-1
FOR YOUR SAFETY PRE-OPERATION CHECKS

ITEM CHECKS PAGE
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 7-19, 7-20
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 7-17, 7-24
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Throttle grip Check cable free play. 7-14, 7-23
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
Make sure that operation is smooth. 5
Control cables 7-23
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 7-21, 7-22
Check chain condition.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 7-15, 7-17
Check air pressure.
Correct if necessary.
Brake and shift pedals 7-24
Lubricate pedal pivoting points if necessary.
Brake and clutch levers 7-24
Lubricate lever pivoting points if necessary.
Sidestand 7-25
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals and Check operation.

switches Correct if necessary.
5-2
OPERATION AND IMPORTANT RIDING POINTS EAU15943
1-OPERATION AND IMPORTANT RIDING POINTS
EAU15951 EAUM2322
Read the Owners Manual carefully to Starting the engine corresponding warning and
become familiar with all controls. If In order for the ignition circuit cut-off indicator light circuit check.
there is a control or function you do system to enable starting, one of the
not understand, ask your Yamaha following conditions must be met: 2. Shift the transmission into the4
dealer. The transmission is in the neutral neutral position. (See page 6-2.)
EWA10271
position. The neutral indicator light should
WARNING The transmission is in gear with come on. If not, ask a Yamaha
Failure to familiarize yourself with the clutch lever pulled and the dealer to check the electrical cir-
the controls can lead to loss of con- sidestand up. See page 4-11 cuit.
trol, which could cause an acciden. for more information. 3. Start the engine by pushing the4
or injury 1. Turn the key to ON and makear start switch. NOTICE: For maxi-
sure that the engine stop switch mum engine life, never acceler-
is set to . ate hard when the engine is
6 The following warning lights and cold! [ECA11041]
indicator light should come on for If the engine fails to start, release
a few seconds, then go off. the start switch, wait a few sec-
Neutral indicator light onds, and then try again. Each
Turn signal indicator light starting attempt should be as
High beam indicator light short as possible to preserve the
Coolant temperature warning battery. Do not crank the engine
light more than 10 seconds on any one
attempt.
Engine trouble warning light
ECA11831
NOTICE
If a warning or indicator light does
not go off, see page 4-2 for the
6-1
OPERATION AND IMPORTANT RIDING POINTS

EAU16671 ECA10260 EAU16800
Shifting NOTICE Tips for reducing fuel

Even with the transmission in consumption
the neutral position, do not Fuel consumption depends largely on
coast for long periods of time your riding style. Consider the follow-
with the engine off, and do not ing tips to reduce fuel consumption:
tow the motorcycle for long Turn the starter (choke) off as
distances. The transmission is soon as possible.
properly lubricated only when Shift up swiftly, and avoid high
1 the engine is running. Inade- engine speeds during accelera-
quate lubrication may damage tion.
1. Shift pedal the transmission. Do not rev the engine while shift-
2. Neutral position Always use the clutch while ing down, and avoid high engine
Shifting gears lets you control the changing gears to avoid dam- speeds with no load on the en-
aging the engine, transmis- gine. 6
amount of engine power available for
sion, and drive train, which are Turn the engine off instead of let-
starting off, accelerating, climbing
hills, etc. not designed to withstand the ting it idle for an extended length
The gear positions are shown in the il- shock of forced shifting. of time (e.g., in traffic jams, at traf-
lustration. fic lights or at railroad crossings).
TIP
To shift the transmission into the neu-
tral position, press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raise
it.
6-2
OPERATION AND IMPORTANT RIDING POINTS

EAU16830
5001000 km (300600 mi) EAU17213
Engine break-in Avoid prolonged operation above Parking

There is never a more important peri- 7500 r/min. When parking, stop the engine, and
od in the life of your engine than the Rev the engine freely through the then remove the key from the main
period between 0 and 1000 km (600 gears, but do not use full throttle at switch.
mi). For this reason, you should read any time. NOTICE: After 1000 km
EWA10311
the following material carefully. WARNING

(600 mi) of operation, the engine oil
Since the engine is brand new, do not Since the engine and exhaust
must be changed, the oil filter car-
put an excessive load on it for the first tridge or element replaced, and the system can become very hot,
1000 km (600 mi). The various parts in park in a place where pedestri-
oil strainer cleaned. [ECA10321]
the engine wear and polish them- ans or children are not likely to
selves to the correct operating clear- 1000 km (600 mi) and beyond touch them and be burned.
ances. During this period, prolonged Do not park on a slope or on
The vehicle can now be operated nor-
full-throttle operation or any condition mally. soft ground, otherwise the ve-
6 that might result in engine overheating ECA10310 hicle may overturn, increasing
must be avoided. NOTICE the risk of a fuel leak and fire.
Keep the engine speed out of Do not park near grass or other
EAU16981
the tachometer red zone. flammable materials which
0500 km (0300 mi)
If any engine trouble should might catch fire.
Avoid prolonged operation above
5000 r/min. occur during the engine break-
After every hour of operation, stop the in period, immediately have a
engine, and then let it cool for five to Yamaha dealer check the vehi-
ten minutes. cle.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.
6-3
EAU1722C PERIODIC MAINTENANCE AND ADJUSTMENT

1-PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17242 EWA15121 EAU17361
Periodic inspection, adjustment, and WARNING Owners tool kit

lubrication will keep your vehicle in the
Turn off the engine when perform-
safest and most efficient condition
ing maintenance unless otherwise
possible. Safety is an obligation of the
vehicle owner/operator. The most im- specified.
portant points of vehicle inspection, A running engine has moving
adjustment, and lubrication are ex- parts that can catch on body
plained on the following pages. parts or clothing and electrical
The intervals given in the periodic parts that can cause shocks or
maintenance and lubrication chart fires.
should be simply considered as a gen- Running the engine while ser- 1. Owners tool kit
eral guide under normal riding condi- vicing can lead to eye injury,
tions. However, depending on the The owners tool kit is located under
burns, fire, or carbon monox-
weather, terrain, geographical loca- the rider seat. (See page 4-10.)
ide poisoning possibly lead-
tion, and individual use, the mainte- The service information included in
ing to death. See page 2-2 for
nance intervals may need to be this manual and the tools provided in
more information about carbon
shortened. the owners tool kit are intended to as-
EWA10321 monoxide. 7
sist you in the performance of preven-
WARNING EWA15460 tive maintenance and minor repairs.
Failure to properly maintain the ve- WARNING However, additional tools such as a
hicle or performing maintenance Brake discs, calipers, drums, and torque wrench may be necessary to
activities incorrectly may increase linings can become very hot during perform certain maintenance work
your risk of injury or death during use. To avoid possible burns, let correctly.
service or while using the vehicle. If brake components cool before
TIP
you are not familiar with vehicle touching them. If you do not have the tools or experi-
service, have a Yamaha dealer per-
ence required for a particular job, have
form service.
a Yamaha dealer perform it for you.
7-1
PERIODIC MAINTENANCE AND ADJUSTMENT

EAU18731 EAUE0430
2. Fit the projection on the cowling
Removing and installing the Cowling A
into the hole, and then push the
cowlings and panel cowling inward.
3. Install the screws.
4. Install the panel.
EAUE0370
Cowling B
1. Screw
2. Cowling A
1. Cowling A
2. Cowling B
3. Panel A
To remove the cowling
4. Panel B 1. Remove panel A.
7 2. Remove the screws, pull the
The cowlings and panel shown need cowling outward, and then take it 1. Screw
to be removed to perform some of the off. 2. Cowling B
maintenance jobs described in this 3. Disconnect the turn signal light
chapter. Refer to this section each lead coupler. To remove the cowling
time a cowling or panel needs to be re- 1. Remove cowling A and panel A.
moved and installed. To install the cowling 2. Remove the screws, and then pull
1. Connect the turn signal light lead the cowling off.
coupler.
7-6

To install the cowling EAUE0391 EAU19604
1. Place the cowling in original posi-

Panel B Checking the spark plug
tion, and then install the screws. The spark plug is an important engine
2. Install cowling A and panel A. component, which is easy to check.
Since heat and deposits will cause
EAU19210 any spark plug to slowly erode, the
Panel A spark plug should be removed and
1 checked in accordance with the peri-
odic maintenance and lubrication
1 chart. In addition, the condition of the
ZAUE0140
spark plug can reveal the condition of
1. Panel B the engine.
2
To remove the panel To remove the spark plug
1. Remove the rider seat. (See page 1. Remove the spark plug cap.
ZAUE0139
4-9.)
1. Screw 2. Remove the bolt and screw, and 7
2. Panel A then take the panel off.
To remove the panel To install the panel

Remove the screws, and then take the 1. Place the panel in the original po-
panel off. sition, and then install the nut.
2. Install the rider seat.
To install the panel
Place the panel in the original position,
1. Spark plug cap
and then install the screws.
7-7

2. Remove the spark plug as shown, stead, have a Yamaha dealer check
Spark plug gap:
with the spark plug wrench includ- the vehicle. 0.70.8 mm (0.0280.031 in)
ed in the owners tool kit.
2. Check the spark plug for elec-
trode erosion and excessive car- To install the spark plug
bon or other deposits, and 1. Clean the surface of the spark
replace it if necessary. plug gasket and its mating sur-
face, and then wipe off any grime
Specified spark plug: from the spark plug threads.
NGK/CR8E 2. Install the spark plug with the
spark plug wrench, and then tight-
3. Measure the spark plug gap with
en it to the specified torque.
a wire thickness gauge and, if
1. Spark plug wrench
necessary, adjust the gap to
Tightening torque:
specification.
Spark plug:
To check the spark plug 12.5 Nm (1.25 mkgf, 9.2 ftlbf)
1. Check that the porcelain insulator
7 around the center electrode of the TIP
spark plug is a medium-to-light If a torque wrench is not available when
tan (the ideal color when the vehi- installing a spark plug, a good estimate
cle is ridden normally). of the correct torque is 1/41/2 turn
1 past finger tight. However, the spark
TIP plug should be tightened to the speci-
If the spark plug shows a distinctly dif- ZAUE0032 fied torque as soon as possible.
ferent color, the engine could be oper-
1. Spark plug gap 3. Install the spark plug cap.
ating improperly. Do not attempt to
diagnose such problems yourself. In-
7-8

EAUE0450
cle until you know that the 4. If the engine oil is below the mini-
Engine oil and oil filter engine oil level is sufficient. mum level mark, add sufficient oil
element [ECA10011] of the recommended type to raise
The engine oil level should be it to the correct level.
checked before each ride. In addition, 5. Install the oil filler cap.
the oil must be changed and the oil fil-
ter element replaced at the intervals To change the engine oil (with or
specified in the periodic maintenance without oil filter element replace-
and lubrication chart. ment)
1. Start the engine, warm it up for
To check the engine oil level ZAUE0033 several minutes, and then turn it
1. Place the vehicle on a level sur- 1. Engine oil filler cap off.
face and hold it in an upright posi-
tion. A slight tilt to the side can TIP
The engine oil should be between the
result in a false reading.
minimum and maximum level marks.
2. Start the engine, warm it up for
several minutes, and then turn it 7
off.
3. Wait a few minutes until the oil
settles, remove the oil filler cap, 1
wipe the dipstick clean, insert it
back into the oil filler hole (without 1. Engine oil drain bolt
screwing it in), and then remove it
again to check the oil level. NO- 2. Place an oil pan under the engine
TICE: Do not operate the vehi-
ZAUE0034
to collect the used oil.
1. Dipstick
2. Maximum level mark
3. Minimum level mark
7-9

3. Remove the engine oil filler cap TIP
and the drain bolt along with the Skip steps 57 if the oil filter element
O-ring, compression spring, and is not being replaced. 1
engine oil strainer, to drain the oil 5. Remove the oil filter element cov-
from the crankcase. NOTICE: er by removing the bolts. 2
When removing the engine oil
drain bolt, the O-ring, compres-
sion spring, and oil strainer will
2
fall out. Take care not to lose
these parts. [ECA11001] 1
1. Oil filter element
2. O-ring
4 7. Install the oil filter element cover
by installing the bolts, then tight-
3
ening them to the specified
2 1. Bolt torque.
1 2. Oil filter element cover
7
Tightening torques:
5 6. Remove and replace the oil filter Oil filter element cover bolt:
element and O-ring. 10 Nm (1.0 mkgf, 9.2 ftlbf)
1. Engine oil drain bolt
2. O-ring
TIP
Make sure that the O-ring is properly
3. Compression spring
4. Strainer
seated.
5. Oil pan 8. Install the engine oil strainer,
4. Clean the engine oil strainer with compression spring, O-ring and
solvent. the engine oil drain bolt, and then
tighten it to the specified torque.
7-10

ECA11620 EAU20070
NOTICE: Before installing the
engine oil drain bolt, do not for- NOTICE Coolant
get to install the O-ring, com- In order to prevent clutch slip- The coolant level should be checked
pression spring, and oil page (since the engine oil also before each ride. In addition, the cool-
strainer in position. [ECA10421] lubricates the clutch), do not ant must be changed at the intervals
mix any chemical additives. Do specified in the periodic maintenance
Tightening torques: not use oils with a diesel speci- and lubrication chart.
Engine oil drain bolt: fication of CD or oils of a
32 Nm (3.2 mkgf, 23.6 ftlbf) higher quality than specified. In
EAU20092
To check the coolant level

9. Refill with the specified amount of addition, do not use oils la- 1. Place the vehicle on a level sur-
the recommended engine oil, and beled ENERGY CONSERVING face and hold it in an upright posi-
then install and tighten the oil filler II or higher. tion.
Make sure that no foreign ma-
cap.
terial enters the crankcase. TIP
The coolant level must be
Recommended engine oil: 10. Start the engine, and then let it checked on a cold engine since
See page 9-1. idle for several minutes while
Oil quantity: the level varies with engine tem- 7
checking it for oil leakage. If oil is perature.
Without oil filter element replace-
ment: leaking, immediately turn the en- Make sure that the vehicle is posi-
0.95 L (1.00 US qt, 0.84 Imp.qt) gine off and check for the cause. tioned straight up when checking
With oil filter element replacement: 11. Turn the engine off, and then the coolant level. A slight tilt to the
1.00 L (1.06 US qt, 0.88 Imp.qt) check the oil level and correct it if side can result in a false reading.
necessary.
2. Check the coolant level in the
coolant reservoir.
7-11

TIP frost and corrosion. If water
The coolant should be between the has been added to the coolant,
minimum and maximum level marks. have a Yamaha dealer check
the antifreeze content of the
coolant as soon as possible,
3 1 otherwise the effectiveness of
the coolant will be reduced.
[ECA10472]
Coolant reservoir capacity (up to the

1. Coolant reservoir cap
maximum level mark):
4. Add coolant to the maximum level 0.25 L (0.26 US qt, 0.22 Imp.qt)
ZAUE0105 mark, and then install the reser-
voir cap. WARNING! Remove EAU33031
1. Coolant reservoir
only the coolant reservoir cap. Changing the coolant
Never attempt to remove the ra- The coolant must be changed at the
3. Minimum level mark
diator cap when the engine is intervals specified in the periodic
7 3. If the coolant is at or below the
hot. [EWA15161] NOTICE: If coolant is maintenance and lubrication chart.
minimum level mark, remove the
not available, use distilled wa- Have a Yamaha dealer change the
reservoir cap.
ter or soft tap water instead. Do coolant. WARNING! Never attempt
not use hard water or salt water to remove the radiator cap when
since it is harmful to the en- the engine is hot. [EWA10381]
gine. If water has been used in-
stead of coolant, replace it with
coolant as soon as possible,
otherwise the cooling system
will not be protected against
7-12
EAU36764 EAU34301
Air filter element Adjusting the engine idling Engine idling speed:
13001500 r/min
The air filter element must be cleaned speed
and replaced at the intervals specified The engine idling speed must be
the periodic maintenance and TIP
checked and, if necessary, adjusted If the specified idling speed cannot be
lubrication chart. Have a Yamaha
as follows at the intervals specified in obtained as described above, have a
dealer perform air filter element
service. the periodic maintenance and lubrica- Yamaha dealer make the adjustment.
tion chart.
The engine should be warm before
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by
turning the idle adjusting screw. To in-
crease the engine idling speed, turn
the screw in direction (a). To decrease
the engine idling speed, turn the screw
7 in direction (b).
1. Idle adjusting screw
7-13

EAU21372
2. To increase the throttle cable free EAU21401
Adjusting the throttle cable play, turn the adjusting nut in di- Valve clearance
free play rection (a). To decrease the throt- The valve clearance changes with
tle cable free play, turn the use, resulting in improper air-fuel mix-
adjusting nut in direction (b). ture and/or engine noise. To prevent
this from occurring, the valve clear-
ance must be adjusted by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Throttle cable free play
The throttle cable free play should

measure 3.05.0 mm (0.120.20 in) at 1. Locknut
the throttle grip. Periodically check the 2. Adjusting nut
7
throttle cable free play and, if neces- 3. Tighten the locknut.
sary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle cable free play.
1. Loosen the locknut.
7-14

EAUE0421
total weight of rider, passen- Tire inspection
Tires ger, cargo, and accessories ap-
To maximize the performance, dura- proved for this model.
bility, and safe operation of your mo-
torcycle, note the following points
Tire air pressure (measured on cold
regarding the specified tires. tires):
Front:
Tire air pressure 200 kPa (2.00 kgf/cm2, 29 psi)
The tire air pressure should be Rear:
checked and, if necessary, adjusted 225 kPa (2.25 kgf/cm2, 33 psi)
before each ride. Maximum load*:
1. Tire sidewall
EWA10501
200 kg (441 lb)
2. Tire tread depth
* Total weight of rider, passenger,
WARNING cargo and accessories The tires must be checked before
Operation of this vehicle with im-
EWA10511
each ride. If the center tread depth
proper tire pressure may cause se-
WARNING reaches the specified limit, if the tire
vere injury or death from loss of
has a nail or glass fragments in it, or if
7 control. Never overload your vehicle. Oper-
the sidewall is cracked, have a Yama-
The tire air pressure must be ation of an overloaded vehicle
ha dealer replace the tire immediately.
checked and adjusted on cold could cause an accident.
tires (i.e., when the tempera-
Minimum tire tread depth (front and
ture of the tires equals the am- rear):
bient temperature). 0.8 mm (0.03 in)
The tire air pressure must be
adjusted in accordance with TIP
the riding speed and with the The tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
7-15

EWA10470
Tire information Always make sure that the
WARNING valve caps are securely in-
Have a Yamaha dealer replace 1 2 3 stalled to prevent air pressure
excessively worn tires. Be- leakage.
sides being illegal, operating Use only the tire valves and
the vehicle with excessively valve cores listed below to
worn tires decreases riding avoid tire deflation during a
stability and can lead to loss of ride.
control.
After extensive tests, only the tires list-
The replacement of all wheel
ed below have been approved for this
and brake related parts, includ- 1. Tire air valve model by India Yamaha Motor Pvt.,
ing the tires, should be left to a 2. Tire air valve core
Ltd.
Yamaha dealer, who has the 3. Tire air valve cap with seal
necessary professional knowl-
This motorcycle is equipped with cast
edge and experience.
wheels and tubeless tires with valves.
EWA10901
7
WARNING
The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the motorcy-
cle may be different, which
could lead to an accident.
7-16

EAU21961 EAU22043
Front tire: Cast wheels Adjusting the clutch lever
Size:
To maximize the performance, dura- free play
80/90-17M/C 44P
Manufacturer/model: bility, and safe operation of your vehi-
MRF/ ZAPPER cle, note the following points regarding
1
Tire air valve: the specified wheels.
2
TR412 The wheel rims should be
Valve core: checked for cracks, bends or
V3002 (original)
warpage before each ride. If any
Rear tire:
Size: damage is found, have a Yamaha
100/80-17M/C 52P dealer replace the wheel. Do not
Manufacturer/model: attempt even the smallest repair
MRF/ ZAPPER to the wheel. A deformed or
Tire air valve: 1. Clutch lever free play adjusting bolt
cracked wheel must be replaced. 2. Clutch lever free play
TR412
The wheel should be balanced
Valve core: The clutch lever free play should mea-
V3002 (original) whenever either the tire or wheel
sure 10.015.0 mm (0.390.59 in) as
7 has been changed or replaced.
An unbalanced wheel can result shown. Periodically check the clutch
in poor performance, adverse lever free play and, if necessary, ad-
just it as follows.
handling characteristics, and a
shortened tire life. 1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.
7-17

3. To increase the clutch lever free 6. To increase the clutch lever free EAUT1221
play, turn the adjusting bolt in di- play, turn the adjusting nut in di- Checking the front brake
rection (a). To decrease the rection (a). To decrease the lever free play
clutch lever free play, turn the ad- clutch lever free play, turn the ad-
justing bolt in direction (b). justing nut in direction (b).
7. Tighten the locknut at the crank-
case.
8. Tighten the locknut at the clutch
lever and then slide the rubber
cover to its original position.
ZAUE0141
1. Front brake lever free play
The brake lever free play should

measure 6.218.0 mm (0.240.71 in)
1. Locknut as shown. Periodically check the brake
2. Clutch lever free play adjusting nut
lever free play and, if necessary, have 7
TIP a Yamaha dealer check the brake
If the specified clutch lever free play system.
EWA10641
could be obtained as described
above, skip steps 47. WARNING
An incorrect brake lever free play
4. Fully turn the adjusting bolt at the
indicates a hazardous condition in
clutch lever in direction (a) to
the brake system. Do not operate
loosen the clutch cable.
the vehicle until the brake system
5. Loosen the locknut at the crank-
has been checked or repaired by a
case.
Yamaha dealer.
7-18

EAUM1353 EAU22392
less than 0.8 mm (0.03 in), have a
Adjusting the brake pedal Checking the front and rear Yamaha dealer replace the brake
free play brake pads pads as a set.
The front and rear brake pads must be 3. Install the front brake caliper by
checked for wear at the intervals spec- installing the bolts, then tighten-
ified in the periodic maintenance and ing them to the specified torque.
lubrication chart.
Tightening torque:
EAU22440 Brake caliper bolt:
Front brake pads 35 Nm (3.5 mkgf, 25 ftlbf)
1. Remove the front brake caliper by
1 removing the bolts. EAU22500
ZAUE0142 Rear brake pads

1. Brake pedal free play
The brake pedal free play should

measure 11.018.0 mm (0.430.71 in)
as shown. Periodically check the brake
7
pedal free play and, if necessary, have
a Yamaha dealer adjust it.
EWAM1030
WARNING
An incorrect brake pedal free play 2. Brake caliper 1. Lining thickness
3. Lining thickness
indicates a hazardous condition in Check each rear brake pad for dam-
the brake system. Do not operate 2. Check each front brake pad for age and measure the lining thickness.
the motorcycle until the brake sys- damage and measure the lining If a brake pad is damaged or if the lin-
tem has been checked or repaired thickness. If a brake pad is dam- ing thickness is less than 1.5 mm
by a Yamaha dealer. aged or if the lining thickness is (0.06 in), have a Yamaha dealer re-
place the brake pads as a set.
7-19

EAU22580
Insufficient brake fluid may allow air to Refill with the same type of brake
Checking the brake fluid level enter the brake system, possibly caus- fluid. Mixing fluids may result in a
ing it to become ineffective. harmful chemical reaction and
Front brake
Before riding, check that the brake flu- lead to poor braking performance.
id is above the minimum level mark Be careful that water does not en-
and replenish if necessary. A low ter the brake fluid reservoir when
LOWER 1 brake fluid level may indicate worn refilling. Water will significantly
brake pads and/or brake system leak- lower the boiling point of the fluid
age. If the brake fluid level is low, be and may result in vapor lock.
sure to check the brake pads for wear Brake fluid may deteriorate paint-
and the brake system for leakage. ed surfaces or plastic parts. Al-
Observe these precautions: ways clean up spilled fluid
When checking the fluid level, immediately.
1. Maximum level mark make sure that the top of the As the brake pads wear, it is nor-
brake fluid reservoir is level. mal for the brake fluid level to
Rear brake Use only the recommended qual- gradually go down. However, if
ity brake fluid, otherwise the rub- the brake fluid level goes down 7
ber seals may deteriorate, suddenly, have a Yamaha dealer
causing leakage and poor braking check the cause.
1 performance.
LOWER
Recommended brake fluid:

DOT 3 or DOT 4
ZAUE0112
7-20

EAUM1360 EAU22760
3. Move the rear wheel by pushing
Changing the brake fluid Drive chain slack the motorcycle to locate the tight-
Have a Yamaha dealer change the est portion of the drive chain, and
brake fluid at the intervals specified in then measure the drive chain
the periodic maintenance and lubrica- slack as shown.
tion chart. In addition, have the brake
hose replaced every four years or Drive chain slack:
whenever it is damaged or leaking. 20.040.0 mm (0.791.57 in)
4. If the drive chain slack is incor-

rect, adjust it as follows.
1
1. Drive chain slack EAUE0440
To adjust the drive chain slack

The drive chain slack should be
1. Loosen the axle nut and the rear
checked before each ride and adjust-
caliper bracket bolt on the right
ed if necessary.
side of the swingarm.
7 EAU22773
(b)
To check the drive chain slack
1. Place the motorcycle on the side-
stand. (a)
2
TIP 3
When checking and adjusting the
drive chain slack, there should be no
1
weight on the motorcycle.
1. Axle nut
2. Shift the transmission into the
2. Chain adjusting plate
neutral position.
3. Stopper alignment
7-21

2. To tighten the drive chain, turn EAUE0140
the drive chain adjusting plate on

Tightening torques: Cleaning and lubricating the
Axle nut:
each side of the swingarm in di- 110 Nm (11 mkgf, 81 ftlbf)
drive chain
rection (a). To loosen the drive Rear caliper bracket bolt: The drive chain must be cleaned and
chain, turn the adjusting bolt on 55 Nm (5.5 mkgf, 40 ftlbf) lubricated at the intervals specified in
each side of the swingarm in di- the periodic maintenance and lubrica-
rection (b), and then push the rear tion chart, otherwise it will quickly
wheel forward. NOTICE: Improp- wear out, especially when riding in
er drive chain slack will over- dusty or wet areas. Service the drive
load the engine as well as other chain as follows.
ECA10583
vital parts of the motorcycle
and can lead to chain slippage NOTICE
or breakage. To prevent this The drive chain must be lubricated
from occurring, keep the drive after washing the motorcycle,
chain slack within the specified riding in the rain or riding in wet ar-
limits. [ECA10571] eas.
7
1. Clean the drive chain with soap
TIP
Make sure that both adjusting plates water to remove the accumulated
are in the same position for proper dust & mud and then dry off.
wheel alignment. 2. Apply the cleaning spray on all
the links and plates of chain, then
3. Tighten the axle nut, then the rear wipe the chain. NOTICE: To pre-
caliper bracket bolt to their speci- vent damaging the O-rings, do
fied torques. not clean the drive chain with
7-22

EAU23101 EAU23113
steam cleaners, high-pressure
washers or inappropriate sol- Checking and lubricating the Checking and lubricating the
vents. [ECA11121] cables throttle grip and cable
3. Thoroughly lubricate the drive The operation of all control cables and The operation of the throttle grip
chain with a special O-ring chain the condition of the cables should be should be checked before each ride.
lubricant. checked before each ride, and the ca- In addition, the cable should be lubri-
bles and cable ends should be lubricated by a Yamaha dealer at the inter-
cated if necessary. If a cable is vals specified in the periodic
damaged or does not move smoothly, maintenance chart.
have a Yamaha dealer check or re- The throttle cable is equipped with a
place it. WARNING! Damage to the rubber boot. Make sure that the boot is
outer sheath may interfere with securely installed. Even though the
proper cable operation and will boot is installed correctly, it does not
cause the inner cable to rust. Re- completely protect the cable from wa-
place a damaged cable as soon as ter entry. Therefore, use care not to
possible to prevent unsafe condi- pour water directly onto the boot or ca-
7 tions. [EWA10721] ble when washing the vehicle. If the
cable or boot becomes dirty, wipe
Recommended lubricant: clean with a moist cloth.
Engine oil
7-23

EAU44272
The operation of the brake and shift EAU23142
Checking and lubricating the pedals should be checked before Checking and lubricating the
brake and shift pedals each ride, and the pedal pivots should brake and clutch levers
be lubricated if necessary.
Brake pedal Brake lever
Recommended lubricant:
Lithium-soap-based grease
Shift pedal Clutch lever

7
7-24

The operation of the brake and clutch EAU23202
levers should be checked before each Checking and lubricating the Recommended lubricant:
ride, and the lever pivots should be lu- sidestand
bricated if necessary.
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
ZAUE0327
The operation of the sidestand should

be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
6 if necessary.
EWA10731
WARNING
If the sidestand does not move up
and down smoothly, have a
Yamaha dealer check or repair it.
Otherwise, the sidestand could
contact the ground and distract the
operator, resulting in a possible
loss of control.
7-25

EAUM2700 EAU23272
Lubricating the swingarm Checking the front fork

pivots The condition and operation of the
The swingarm pivots must be lubricat- front fork must be checked as follows
ed at the intervals specified in the pe- at the intervals specified in the period-
riodic maintenance and lubrication ic maintenance and lubrication chart.
chart.
To check the condition
Recommended lubricant: Check the inner tubes for scratches,
Molybdenum disulfide grease damage and excessive oil leakage. ECA10590
NOTICE
To check the operation
If any damage is found or the front
1. Place the vehicle on a level sur-
fork does not operate smoothly,
face and hold it in an upright posi-
have a Yamaha dealer check or re-
tion. WARNING! To avoid
pair it.
injury, securely support the ve-
hicle so there is no danger of it 7
falling over. [EWA10751]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
7-26

EAU23283 EAU23291
Checking the steering Checking the wheel bearings

Worn or loose steering bearings may The front and rear wheel bearings
cause danger. Therefore, the opera- must be checked at the intervals spec-
tion of the steering must be checked ified in the periodic maintenance and
as follows at the intervals specified in lubrication chart. If there is play in the
the periodic maintenance and lubrica- wheel hub or if the wheel does not turn
tion chart. smoothly, have a Yamaha dealer
1. Place a stand under the engine to ZAUE0329
check the wheel bearings.
raise the front wheel off the
ground. (See page 7-31 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no dan-
ger of it falling over. [EWA10751]
2. Hold the lower ends of the front
6 fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
7-27

EAU23374 ECA16520
INTERNAL: Drink large quan-
Battery tities of water or milk and im- NOTICE
This model is equipped with a VRLA mediately call a physician. To charge a VRLA (Valve Regulated
(Valve Regulated Lead Acid) battery. EYES: Flush with water for Lead Acid) battery, a special (con-
There is no need to check the electro- 15 minutes and seek prompt stant-voltage) battery charger is re-
lyte or to add distilled water. However, medical attention. quired. Using a conventional
the battery lead connections need to Batteries produce explosive battery charger will damage the
be checked and, if necessary, tight- hydrogen gas. Therefore, keep battery. If you do not have access
ened. sparks, flames, cigarettes, etc., to a constant-voltage battery charg-
ECA10620
away from the battery and pro- er, have a Yamaha dealer charge
NOTICE
vide sufficient ventilation when your battery.
Never attempt to remove the bat- charging it in an enclosed
tery cell seals, as this would perma- space. To store the battery
nently damage the battery. KEEP THIS AND ALL BATTER- 1. If the vehicle will not be used for
EWA10760 IES OUT OF THE REACH OF more than one month, remove the
WARNING CHILDREN. battery, fully charge it, and then
Electrolyte is poisonous and place it in a cool, dry place. NO- 7
dangerous since it contains To charge the battery TICE: When removing the bat-
sulfuric acid, which causes se- Have a Yamaha dealer charge the tery, be sure the key is turned
vere burns. Avoid any contact battery as soon as possible if it seems to OFF, then disconnect the
with skin, eyes or clothing and to have discharged. Keep in mind that negative lead before discon-
always shield your eyes when the battery tends to discharge more necting the positive lead. [ECA16302]
working near batteries. In case quickly if the vehicle is equipped with 2. If the battery will be stored for
of contact, administer the fol- optional electrical accessories. more than two months, check it at
lowing FIRST AID. least once a month and fully
EXTERNAL: Flush with plen- charge it if necessary.
ty of water.
7-28

3. Fully charge the battery before in- EAU23491
stallation. Replacing the fuse Specified fuse:

20.0 A
4. After installation, make sure that
1
the battery leads are properly 3. Turn the key to ON and turn on
UP
connected to the battery termi- the electrical circuits to check if

nals. 20
the devices operate.
ECA16530
4. If the fuse immediately blows
NOTICE again, have a Yamaha dealer
Always keep the battery charged. check the electrical system.
Storing a discharged battery can
cause permanent battery damage.
1. Fuse
The fuse box is located under the

seat. (See page 4-9.)
If the fuse is blown, replace it as fol-
lows.
7
1. Turn the key to OFF and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amper-
age rating than recommended
to avoid causing extensive
damage to the electrical sys-
tem and possibly a fire. [EWA15131]
7-29

EAU34240 EAU24082
Replacing a headlight bulb Replacing the tail/brake light

This model is equipped with quartz bulb
bulb headlights. If a headlight bulb 1. Remove the seat. (See page 4-9.)
burns out, have a Yamaha dealer re- 2. Remove the socket (together with
1
place it and, if necessary, adjust the the bulb) by turning it counter-
headlight beam. clockwise.
1. Bulb
1 4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with
the bulb) by turning it clockwise.
6. Install the seat.
1. Bulb socket 7
3. Remove the burnt-out bulb by

pushing it in and turning it coun-
terclockwise.
7-30

EAU24204 EAU43233 EAU24350
Replacing a turn signal light Replacing an auxiliary light Supporting the motorcycle
bulb bulb Since this model is not equipped with
1. Remove the turn signal light lens This model is equipped with two auxil- a centerstand, follow these precau-
by removing the screw. iary lights. If an auxiliary light bulb tions when removing the front and rear
burns out, replace it as follows. wheel or performing other mainte-
1. Remove the auxiliary light bulb nance requiring the motorcycle to
socket (together with the bulb) by stand upright. Check that the motorcy-
pulling it out. cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
1 der the engine for added stability.
1
To service the front wheel
1. Stabilize the rear of the motorcy-
1. Screw
cle by using a motorcycle stand
2. Remove the burnt-out bulb by or, if an additional motorcycle
7
pushing it in and turning it coun- stand is not available, by placing
terclockwise. a jack under the frame in front of
1. Auxiliary light bulb
3. Insert a new bulb into the socket, the rear wheel.
push it in, and then turn it clock- 2. Remove the burnt-out bulb by 2. Raise the front wheel off the
wise until it stops. pulling it out. ground by using a motorcycle
4. Install the lens by installing the 3. Insert a new bulb into the socket. stand.
screw. NOTICE: Do not over- 4. Install the socket (together with
tighten the screw, otherwise the bulb) by pushing it in. To service the rear wheel
the lens may break. [ECA11191] Raise the rear wheel off the ground by
using a motorcycle stand or, if a mo-
7-31

torcycle stand is not available, by plac- EAU24360
ing a jack either under each side of the Front wheel

frame in front of the rear wheel or un-
EAUE0470
der each side of the swingarm. To remove the front wheel
EWA10821
WARNING
To avoid injury, securely support
the vehicle so there is no danger of
it falling over.
1. Loosen the front wheel axle and 1. Speed sensor cable
the brake caliper bolts. 4. Remove the brake hose holder by

removing the bolt.
5. Remove the brake caliper by re-
moving the bolts.
1. Axle nut
2. Lift the front wheel off the ground

according to the procedure on 1. Brake hose holder
page 7-31. 2. Brake caliper bolt
3. Remove the speed sensor lead 3. Brake caliper
holder by removing the bolt. 4. Axle bolt
7-32

6. Pull the wheel axle out, remove TIP 9. Tighten the wheel axle and brake
the speed sensor by pulling it out, Make sure that the projections on the caliper bolts to the specified
and then remove the wheel. NO- speed sensor rotor are aligned with torques.
TICE: Do not apply the brake the notches in the wheel hub and that
after the brake calipers have the slot in the speed sensor fits over Tightening torques:
been removed, otherwise the the retainer on the fork leg. Wheel axle:
60 Nm (6.0 mkgf, 44 ftlbf)
brake pads will be forced shut. 3. Insert the wheel axle. Brake caliper bolt:
[ECA11051]
4. Lower the front wheel so that it is 35 Nm (3.5 mkgf, 25 ftlbf)
on the ground.
5. Push down hard on the handlebar
several times to check for proper
fork operation.
6. Install the brake caliper by install-
ing the bolts.
TIP
7 Make sure that there is enough space
1. Speed sensor
between the brake pads before install-
ing the brake caliper onto the brake
EAUE0400 disc.
To install the front wheel
1. Lift the wheel up between the fork 7. Install the brake hose holder by
legs. installing the bolt.
8. Install the speed sensor lead
2. Install the speed sensor at the
wheel hub. holder by installing the bolt.
7-33

EAU25080
4. Remove the axle nut along with 6. While supporting the brake cali-
Rear wheel the chain adjusting plate from the per bracket, pull the wheel axle
EAUE0380
right side of the swingarm. out together with the drive chain
To remove the rear wheel 5. Push the wheel forward, and then adjusting plate from the left side
EWA10821 remove the drive chain from the of the swingarm, and then re-
WARNING rear sprocket. move the wheel. NOTICE: Do
To avoid injury, securely support not apply the brake after the
the vehicle so there is no danger of wheel has been removed to-
it falling over. gether with the brake disc, oth-
erwise the brake pads will be
1. Loosen the axle nut.
forced shut. [ECA11071]
EAUE0410
To install the rear wheel

1. Install the wheel and the brake
caliper bracket by inserting the
wheel axle from the left-hand 7
TIP
If the drive chain is difficult to re- side.
move, remove the wheel axle TIP
first, and then lift the wheel up- Make sure that the slot in the
1. Axle nut ward enough to remove the drive brake caliper bracket is fit over
2. Brake caliper chain from the rear sprocket. the retainer on the swingarm.
2. Remove the brake caliper bracket The drive chain cannot be disas- Make sure that there is enough
bolt from the swingarm. sembled. space between the brake pads
3. Lift the rear wheel off the ground before installing the wheel.
according to the procedure on
page 7-31.
7-34

2. Install the drive chain onto the EAU25871
no open flames or sparks in the ar-
rear sprocket. Troubleshooting ea, including pilot lights from water
3. Install the axle nut. Although Yamaha motorcycles re- heaters or furnaces. Gasoline or
4. Lower the rear wheel so that it is ceive a thorough inspection before gasoline vapors can ignite or ex-
on the ground, and then put the shipment from the factory, trouble may plode, causing severe injury or
sidestand down. occur during operation. Any problem property damage.
5. Adjust the drive chain slack. (See in the fuel, compression, or ignition
page 7-21.) systems, for example, can cause poor
6. Tighten the axle nut, and then starting and loss of power.
tighten the brake caliper bracket The following troubleshooting charts
bolt to the specified torques. represent quick and easy procedures
for checking these vital systems your-
Tightening torques: self. However, should your motorcycle
Axle nut: require any repair, take it to a Yamaha
110 Nm (11 mkgf, 81 ftlbf) dealer, whose skilled technicians have
Brake caliper bracket bolt: the necessary tools, experience, and
55 Nm (5.5 mkgf, 40 ftlbf)
7 know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
WARNING
When checking the fuel system, do
not smoke, and make sure there are
7-35

EAU25922
Troubleshooting charts
Starting problems or poor engine performance
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter. 7
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
7-36
Engine overheating
EWA10400
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the
hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the
cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
7 is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible
7-37
54BF8199E0.book Page 1 Friday, July 9, 2010 1:17 PM
EAU25981 MOTORCYCLE CARE AND STORAGE

1-M OTORCYCLE CARE AND STORAGE
EAU37833 EAU26004
3. Remove extremely stubborn dirt,
Matte color caution Care like oil burnt onto the crankcase,
ECA15192
While the open design of a motorcycle with a degreasing agent and a
_
NOTICE reveals the attractiveness of the tech- brush, but never apply such prod-
Some models are equipped with nology, it also makes it more vulnera- ucts onto seals, gaskets, sprock-
matte colored finished parts. Be ble. Rust and corrosion can develop ets, the drive chain and wheel
sure to consult a Yamaha dealer for even if high-quality components are axles. Always rinse the dirt and de-
advice on what products to use be- used. A rusty exhaust pipe may go un- greaser off with water.
fore cleaning the vehicle. Using a noticed on a car, however, it detracts
brush, harsh chemical products or from the overall appearance of a mo- Cleaning
cleaning compounds when cleaning torcycle. Frequent and proper care ECA10772
these parts will scratch or damage does not only comply with the terms of NOTICE
the warranty, but it will also keep your
_
their surface. Wax also should not Avoid using strong acidic wheel
be applied to any matte colored fin- motorcycle looking good, extend its life cleaners, especially on spoked
ished parts. and optimize its performance. wheels. If such products are
_
used on hard-to-remove dirt, do

Before cleaning not leave the cleaner on the af-
1. Cover the muffler outlet with a fected area any longer than in-
plastic bag after the engine has structed. Also, thoroughly rinse 8
cooled down. the area off with water, immedi-
2. Make sure that all caps and covers ately dry it, and then apply a
as well as all electrical couplers corrosion protection spray.
and connectors, including the Improper cleaning can damage
spark plug cap, are tightly in- plastic parts (such as cowlings,
stalled. panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
8-1
MOTORCYCLE CARE AND STORAGE

clean cloth or sponge with wa- connectors, instruments, After riding in the rain, near the sea or
ter to clean plastic. However, if switches and lights), breather on salt-sprayed roads
the plastic parts cannot be thor- hoses and vents. Since sea salt or salt sprayed on roads
oughly cleaned with water, di- For motorcycles equipped with during winter are extremely corrosive in
luted mild detergent with water a windshield: Do not use strong combination with water, carry out the
may be used. Be sure to rinse cleaners or hard sponges as following steps after each ride in the
off any detergent residue using they will cause dulling or rain, near the sea or on salt-sprayed
plenty of water, as it is harmful scratching. Some cleaning roads.
to plastic parts. compounds for plastic may
Do not use any harsh chemical leave scratches on the wind- TIP
_
shield. Test the product on a Salt sprayed on roads in the winter may
products on plastic parts. Be
small hidden part of the wind- remain well into spring.
sure to avoid using cloths or
shield to make sure that it does
_
sponges which have been in 1. Clean the motorcycle with cold

not leave any marks. If the wind-
contact with strong or abrasive water and a mild detergent, after
shield is scratched, use a quali-
cleaning products, solvent or the engine has cooled down. NO-
ty plastic polishing compound
thinner, fuel (gasoline), rust re- TICE: Do not use warm water
after washing.
movers or inhibitors, brake flu- _ since it increases the corrosive
id, antifreeze or electrolyte. action of the salt. [ECA10791]
After normal use
8 Do not use high-pressure wash- 2. Apply a corrosion protection spray
Remove dirt with warm water, a mild
ers or steam-jet cleaners since on all metal, including chrome-
they cause water seepage and detergent, and a soft, clean sponge, and nickel-plated, surfaces to pre-
and then rinse thoroughly with clean
deterioration in the following ar- vent corrosion.
eas: seals (of wheel and swing- water. Use a toothbrush or bottlebrush
arm bearings, fork and brakes), for hard-to-reach areas. Stubborn dirt After cleaning
electric components (couplers, and insects will come off more easily if 1. Dry the motorcycle with a chamois
the area is covered with a wet cloth for or an absorbing cloth.
a few minutes before cleaning.
8-2

2. Immediately dry the drive chain Make sure that there is no oil or TIP
_
and lubricate it to prevent it from wax on the brakes or tires. Consult a Yamaha dealer for ad-
rusting. If necessary, clean the brake vice on what products to use.
3. Use a chrome polish to shine discs and brake linings with a Washing, rainy weather or humid
chrome, aluminum and stainless- regular brake disc cleaner or ac- climates can cause the headlight
steel parts, including the exhaust etone, and wash the tires with lens to fog. Turning the headlight
system. (Even the thermally in- warm water and a mild deter- on for a short period of time will
duced discoloring of stainless- gent. Before riding at higher help remove the moisture from the
steel exhaust systems can be re- speeds, test the motorcycles lens.
moved through polishing.)
_
braking performance and cor-

4. To prevent corrosion, it is recom- nering behavior.
mended to apply a corrosion pro- _
ECA10800
tection spray on all metal, NOTICE

including chrome- and nickel-plat- _
Apply spray oil and wax spar-

ed, surfaces. ingly and make sure to wipe off
5. Use spray oil as a universal clean-
any excess.
er to remove any remaining dirt.
Never apply oil or wax to any
6. Touch up minor paint damage rubber and plastic parts, but
caused by stones, etc. 8
treat them with a suitable care
7. Wax all painted surfaces.
product.
8. Let the motorcycle dry completely Avoid using abrasive polishing
before storing or covering it.
EWA11131
compounds as they will wear
away the paint.
_
WARNING _
Contaminants on the brakes or tires

can cause loss of control.
8-3

EAUP0101
1. Follow all the instructions in the d. Turn the engine over several
Storage Care section of this chapter. times with the starter. (This will
2. Turn the fuel cock lever to the off coat the cylinder wall with oil.)
Short-term e. Remove the spark plug cap
position.
Always store your motorcycle in a cool, 3. Drain the carburetor float chamber from the spark plug, and then
dry place and, if necessary, protect it install the spark plug and the
by loosening the drain bolt; this will
against dust with a porous cover. Be spark plug cap. WARNING! To
prevent fuel deposits from building
sure the engine and the exhaust sys- up. Pour the drained fuel into the prevent damage or injury
tem are cool before covering the motor-
fuel tank. from sparking, make sure to
cycle.
ECA10810
4. Fill up the fuel tank and add fuel ground the spark plug elec-
stabilizer (if available) to prevent trodes while turning the en-
NOTICE
_
the fuel tank from rusting and the gine over. [EWA10951]
Storing the motorcycle in a
fuel from deteriorating. 6. Lubricate all control cables and the
poorly ventilated room or cover-
5. Perform the following steps to pro- pivoting points of all levers and
ing it with a tarp, while it is still
tect the cylinder, piston rings, etc. pedals as well as of the sidestand/
wet, will allow water and humid-
from corrosion. centerstand.
ity to seep in and cause rust.
a. Remove the spark plug cap and 7. Check and, if necessary, correct
To prevent corrosion, avoid
spark plug. the tire air pressure, and then lift
damp cellars, stables (because
8 b. Pour a teaspoonful of engine oil the motorcycle so that both of its
of the presence of ammonia)
into the spark plug bore. wheels are off the ground. Alterna-
and areas where strong chemi-
c. Install the spark plug cap onto tively, turn the wheels a little every
cals are stored.
_
the spark plug, and then place month in order to prevent the tires
the spark plug on the cylinder from becoming degraded in one
Long-term head so that the electrodes are spot.
Before storing your motorcycle for sev- grounded. (This will limit spark- 8. Cover the muffler outlet with a
eral months: ing during the next step.) plastic bag to prevent moisture
from entering it.
8-4

9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 C (30 F) or more than
30 C (90 F)]. For more informa-
tion on storing the battery, see
page 7-28.
TIP
_
Make any necessary repairs before

storing the motorcycle.
_
8-5
SPECIFICATIONS EAU26320
1S-PECIF CATIONS
Dimensions: Engine oil: Air filter:

Overall length: Type: Air filter element:
1995 mm SAE 10W-30, SAE 10W-40, SAE 15W-40, Dry element
Overall width: SAE 20W-40 or SAE 20W-50 Fuel:
0
670 mm -20 10 0 10 20 30 40 50 C Recommended fuel:
Overall height: Regular unleaded gasoline only
1070 mm SAE 10W-30 Fuel tank capacity:
Seat height: SAE 10W-40 12.0 L
790 mm Throttle body:
Wheelbase: SAE 10W-50 ID Mark:
1290 mm SAE 15W-40 38B1 00
Ground clearance: Spark plug(s):
SAE 20W-40
160 mm Manufacturer/model:
Minimum turning radius: SAE 20W-50 NGK/CR8E
2500 mm DENSO/U24ESR-N
Weight: Recommended engine oil grade: Spark plug gap:
Curb weight API service SG type or higher, JASO 0.7-0.8 mm
130.0 kg standard MA Clutch:
Engine: Engine oil quantity: Clutch type:
Engine type: Without oil filter element replacement. Wet, multiple-disc
Liquid cooled 4-stroke, SOHC
0.95 L (1.00 US qt, 0.84 Imp.qt.) Transmission:
Cylinder arrangement:
with oil filter element replacement: Primary reduction system:
Forward-inclined single cylinder
1.00 L (1.06 US qt, 0.88 Imp.qt) Helical gear
Displacement:
Primary reduction ratio:
149.0 cm3 Cooling system: 73/24 (3.042)
Bore: Coolant reservoir capacity Secondary reduction system:
9 57.0 X 58.7 mm (up to the maximum level mark): Chain drive
Compression ratio: 0.25 L Secondary reduction ratio:
10.40 :1 Radiator capacity (including all routes): 42/14 (3.000)
Starting system: 0.59 L
Electric starter
Lubrication system:
Wet sump
9-1
EAU26320 SPECIFICATIONS
Transmission type: Rear tyre: Operation:
Constant mesh 6-speed Type: Right hand operation
Operation: Tubeless Recommended fluid:
Left foot operation Size: DOT 3 or DOT 4
Gear ratio: 100/80-17M/C 52P Rear brake:
1st: Manufacturer/model: Type:
34/12 (2.833) MRF/ZAPPER Single disc brake
2nd: Loading: Operation:
30/16 (1.875) Maximum load: Right foot operation
3rd: 200 kg (441 lb) Recommended fluid:
30/22 (1.364) (Total weight of rider, passenger, cargo and DOT 3 or DOT 4
4th: accessories) Front suspension:
24/21 (1.143) Tire air pressure (measured on cold Type:
5th: tires): Telescopic fork
22/23 (0.957) Front: Spring/shock absorber type:
6th: Coil spring/oil damper
200 kPa (29 psi) (2.00 kgf/cm2)
21/25 (0.840) Wheel travel:
Rear:
Chassis: 130.0 mm
225 kPa (33 psi) (2.25 kgf/cm2) Rear suspension:
Frame type: Front wheel:
Diamond Type:
Wheel type: Swingarm (link suspension)
Caster angle: Cast wheel Spring/shock absorber type:
26.00 Rim size: Coil spring/oil damper
Trail: 17M/C X MT1.60 Wheel travel:
100 mm Rear wheel: 105.0 mm
Front tire: Wheel type: Electrical system:
Type: Cast wheel Ignition system:
9 Tubeless Rim size: TCI
Size: 17M/C X MT2.15 Charging system:
80/90-17M/C 44P Front brake: AC magneto
Manufacturer/model: Type:
MRF/ZAPPER Single disc brake
9-2
SPECIFICATIONS
Battery: Fuse:
Model: Main fuse:
YTZ5S 20.0 A
Voltage, capacity:
12 V, 3.5 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage X quantity:
Headlight:
12V, 35 W/35 W X 2
Til/brake light:
12V, 5.0 W/21.0W X 1
Front turn signal light:
12 V, 10.0 W X 2
Rear turn signal light:
12 V, 10.0 W X 2
Position light:
12 V, 5.0 W X 2
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED 9
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
9-3
CONSUMER INFORMATION EAU26344
1-CONSUMER INFORMATION
EAU48611 EAU26410 EAU26470
Identification numbers Vehicle identification number Model label

Record the vehicle identification num- 1
ber and engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
xxxxxx
Yamaha dealer or for reference in
x
case the vehicle is stolen.
VEHICLE IDENTIFICATION
NUMBER:
ZAUE0143
1. Vehicle identification number 1. Model label

The vehicle identification number is The model label is affixed to the frame
stamped into the frame. under the rider seat. (See page 4-9.)
MODEL LABEL INFORMATION Record the information on this label in
TIP
the space provided. This information
The vehicle identification number is
will be needed when ordering spare
used to identify your motorcycle and
parts from a Yamaha dealer.
may be used to register your motorcy-
cle with the licensing authority in your
area.
10
10-1
CONSUMER INFORMATION
EAU26570
Motorcycle noise regulation

(for Australia)
TAMPERING WITH NOISE CON-
TROL SYSTEM PROHIBITED:
Owners are warned that the law may
prohibit:
a. The removal or rendering inipera-
tive by any person other than for
purposes of maintenance, repair
or replacement, of any device or
element of design incorporated
into any new vehicle for the pur-
pose of noise control prior to its
sale or delivery to the ultimate pur-
chaser or while it is in use; and
b. The use of the vehicle after such
device or element of design has
been removed or rendered inoper-
ative by any person.
10
10-2
INDEX
A Engine stop switch ................................. 4-5 Pass switch ............................................ 4-4

Air filter element, cleaning ....................7-13 Engine trouble warning light .................. 4-3 Periodic maintenance and lubrication
Auxiliary light bulb, replacing ................6-31 F chart ....................................................7-3
B Front and rear brake pads, checking ... 7-19 Pre-operation check list ..........................5-1
Battery...................................................7-28 Front brake lever free play, checking ...7-18 R
Brake and clutch levers, checking and Front fork, checking ..............................7-26 Rider seat ............................................. 4-9
lubricating ..........................................7-24 Fuel .........................................................4-8 S
Brake and shift pedals, checking and Fuel consumption, tips for reducing ....... 6-2 Safety information .................................. 2-1
lubricating ......................................... 7-24 Fuel tank cap ..........................................4-7 Shifting ................................................... 6-2
Brake fluid, changing ............................7-21 Fuse, replacing .....................................7-29 Shift pedal .............................................. 4-6
Brake fluid level, checking ................... 7-20 H Sidestand ............................................. 4-11
Brake lever ............................................ 4-6 Handlebar switches ................................4-4 Sidestand, checking and
Brake pedal ............................................ 4-7 Headlight bulb, replacing ......................7-30 lubricating ..........................................7-25
Brake pedal free play, adjusting ...........7-19 High beam indicator light ....................... 4-2 Spark plug, checking ..............................7-7
C Horn switch ............................................ 4-5 Specifications ......................................... 9-1
Cable, checking and lubricating ........... 7-23 I Starting the engine ................................. 6-1
Care ....................................................... 8-1 Identification numbers .......................... 10-1 Start switch ............................................ 4-5
Catalytic converter ................................. 4-9 Ignition circuit cut-off system ................4-11 Starting circuit cut-off system ............... 4-11
Clutch lever ............................................ 4-6 Indicator and warning lights ................... 4-2 Steering, checking ................................7-27
Clutch lever free play, adjusting ........... 7-17 Storage ...................................................8-4
M Supporting the motorcycle ....................7-31
Coolant .................................................7-11
Main switch/steering lock ....................... 4-1 Swingarm pivots, lubricating .................7-26
Coolant temperature warning light ......... 4-2
Matte color caution................................. 8-1
Cowlings and panel, removing and T
Maintenance, emission control
installing ............................................. 7-6 Tachometer............................................. 4-3
system ................................................ 7-2
D Model label ...........................................10-1 Tail/brake light bulb, replacing ..............7-30
Dimmer switch ....................................... 4-4 Multi-function display ..............................4-3 Throttle cable free play, adjusting ........7-14
Drive chain, cleaning and lubricating ....7-22 Throttle grip and cable, checking
N and lubricating ...................................7-23
Drive chain slack .................................. 7-21
11 Neutral indicator light ............................. 4-2 Tires ......................................................7-16
E Noise regulation (for Australia) .............10-2
Engine break-in ...................................... 6-3 Tool kit ....................................................7-1
P Troubleshooting ....................................7-35
Engine idling speed ..............................7-13
Parking ................................................... 6-3 Troubleshooting charts .........................7-36
Engine oil and oil filter element .............. 7-9
Part locations ......................................... 3-1 Turn signal Indicator light ....................... 4-2
11-1
INDEX
Turn signal light bulb, replacing ............7-31

Turn signal switch ..................................4-5
V
Valve clearance.......................................7-1
Vehicle identification number................10-1
W
Wheel bearing, checking .....................7-27
Wheel (front)..........................................7-32
Wheel (rear)...........................................7-34
Wheels...................................................7-17
11
11-2
1Y18(OM-01) 355-08-10-E

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Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION EAU10122

Particularly important information is distinguished in this manual by the following notations:

A WARNING indicates a hazardous situation which, if not avoided, could result in

TIP A TIP provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION

1- SAFETY INFORMATION EAU10222

1. Coolant reservoir (page 7-11)

1. Front brake fluid reservoir (page 7-20)

Controls and instruments

1. Clutch lever (page 4-6)

INSTRUMENT AND CONTROL FUNCTIONS EAU1044J

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Engine trouble warning light Tachometer Multi-function display

er to monitor the engine speed and WARNING

INSTRUMENT AND CONTROL FUNCTIONS

Odometer and tripmeter modes 1. Pass switch PASS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Clutch lever Shift pedal Brake lever

1. Clutch lever 1. Shift pedal 1. Brake lever

INSTRUMENT AND CONTROL FUNCTIONS

To install the fuel tank cap

INSTRUMENT AND CONTROL FUNCTIONS

Catalytic converter NOTICE Seat

Park the vehicle in a place a. Unlock.

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING

FOR YOUR SAFETY PRE-OPERATION CHECKS EAU15582

1-FOR YOUR SAFETY PRE-OPERATION CHECKS

Before using this vehicle, check the following points:

FOR YOUR SAFETY PRE-OPERATION CHECKS

1-OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

Shifting NOTICE Tips for reducing fuel

OPERATION AND IMPORTANT RIDING POINTS

Engine break-in Avoid prolonged operation above Parking

the following material carefully. WARNING

EAU1722C PERIODIC MAINTENANCE AND ADJUSTMENT

EAU17242 EWA15121 EAU17361

Periodic inspection, adjustment, and WARNING Owners tool kit

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT

1. Place the cowling in original posi-

To remove the panel To install the panel

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT

To check the coolant level

PERIODIC MAINTENANCE AND ADJUSTMENT

Coolant reservoir capacity (up to the

1. Idle adjusting screw

PERIODIC MAINTENANCE AND ADJUSTMENT

1. Throttle cable free play

The throttle cable free play should

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT

PERIODIC MAINTENANCE AND ADJUSTMENT