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Operators Guide
AO-70247-0
BA
Administration Regulations [EAR]. This information shall not be
provided to non-U.S. persons or transferred by any means to any
location outside the United States contrary to the requirements of
the EAR.
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
REVISION HISTORY
Rev ECO Author Date Description of Change
AA BMA 08/03 As Released
Updated to ITT Standard Formatting; Inserted EAR
BA CLE6692 WGW 09 Apr 30 Statements; Added Jog and Cut Feature to Run Mode;
Updated Load and Store Mode Screen Flow Charts.
DOCUMENTATION OVERVIEW
This document provides step-by-step instructions required for typical day-to-day use of the BURNY 10 LCD Plus.
More detailed information is available by consulting the appropriate Operation and Maintenance manual contained on
the CD-ROM that shipped with this product.
Due to the variety of ways the BURNY 10 LCD Plus can be incorporated onto a cutting machine, a specific startup
sequence has NOT been included. Please refer to the documentation provided by the original cutting machine
manufacturer for details.
If you have any comments or suggestions about our documentation please contact our customer support team at 1-
800-321-8072.
FURTHER INFORMATION
We are constantly striving to improve our products. As a result, the contents of this document may change without
notification. Please visit our website (www.burny.com) to download the most recent version and to keep up with the
latest in PC-based CNC control technology.
Cleveland Motion Controls, Inc. reserves the right to change the content and product specification without notice.
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non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
PAGE 2 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Table of Contents
1 BURNY 10 LCD PLUS OVERVIEW .................................................................................................. 5
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PAGE 3 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
BLANK
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PAGE 4 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Welcome to the most advanced PC-based CNC Controllerthe BURNY 10 LCD Plus. As a retrofit or on a new
machine the BURNY 10 LCD Plus provides extremely stable and accurate real-time motion control for a variety of
cutting processes including: Oxy-Fuel, Plasma, Laser, Waterjet, and Routers.
The BURNY 10 LCD Plus is engineered for X-Y axis cutting machines and accepts virtually all part program formats.
Designed with an industrial grade Touch-Screen and running on Windows NT Embedded technology, the
BURNY 10 LCD Plus allows the operator to maximize productivity by performing tasks quickly and in most cases,
simultaneously.
The BURNY 10 LCD Plus is truly powerful, yet easy to use. Major functions are intuitive and easy to find, however
on-screen help is available at the touch of a button.
This guide is a supplement to the BURNY 10 Series Operation and Maintenance Manuals, for detailed descriptions of
the various modes and operation of the system please refer to these manuals.
Again, welcome to BURNY!
The front panel of the BURNY 10 LCD Plus is shown below and consists of several important elements:
LCD Touch Screen
Floppy Drive
Jog Pad
Membrane Control Buttons
Floppy
Drive
Jog
Pad
Membrane
Control
Buttons
Touch Screen
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BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
2.1 TOUCH SCREEN
The touch sensitive LCD screen allows the operator to monitor and control the BURNY. Most functions and features
are intuitive.
Titlebar Button
Thumbnail
Graphic
Scroll Button
Button
Scroll Button
Button
Button
BURNY Toolbar
Titlebar - Displays the Date, Time, current Screen Name and notification if the password is enabled.
Thumbnail Graphic press to view the Expanded Graphic Window showing the part in greater detail. Refer to
Section 5.8
Scroll Buttons press to scroll up or down a list. The selected filename will be highlighted.
Button - touch sensitive area on the screen. Press firmly to activate the button and display the associated screen or
function.
BURNY Toolbar used to view the Menu, Help, Status and Feedrate Screens it is common to every screen Refer
to Section 5.1 for further information.
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PAGE 6 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
GO TO used to move to pre-defined places in the active part program or to home table positions. Refer to section
6.3 Job Interrupt Mode for more information.
REVERSE used to backtrack along the cutting path as long as the button is depressed. The cut process is stopped
during Reverse. Press the Cycle Start Membrane button to restart cutting.
CYCLE STOP press to stop the cutting process or current motion activity.
Pressing the Jog Pad buttons moves the cutting tool in any of the eight directions indicated and will continue to move
in that direction for as long as the button is held down. The direction of travel can be locked by first pressing the
Latch Jog Button followed by the required direction. The motion will continue until one of the following:
Stop button is pressed
The machine stop/limit is reached
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PAGE 7 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
3 INITIALIZATION SCREENS
While the BURNY control is loading the following sequence of screens is displayed:
Logo Screen
Displays as the various
software components are
loaded
Initialization Screen
Options are loaded and a
system check is performed.
Press Menu
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PAGE 8 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
The BURNY comprises of two main functions preparing the part program to be cut and the cutting process. :
Preparing the part program the part programs are either uploaded or created using the Shapes mode. The cutting
process information is added, i.e. cutting speed, kerf etc. and the job is now ready to be cut.
Cutting the part - started and stopped using the physical controls on the Control Panel.
The BURNY has 8 Operating Modes that can be selected from the Main Menu Screen. Each mode has its own set of
screens to interact with the operator. More than one mode can be running simultaneously in this multi-tasking
operating system.
The 8 modes are listed below with a brief description of the operations available. Each of them has a section of the
manual containing details of operation.
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PAGE 9 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
RUN
Pick part program
Set up part program and plate
Test Run
Cut Part
LOAD
Select source device
Select folder
Select part program
Select destination directory
Copy file to the Burny 10, with conversion for part programs
STORE
Select destination device
Select source directory (File Type)
Select file
Select destination folder (depends on destination device)
Select output code conversion (part programs)
JOBS
Put a part program on the Job List by setting it up
Examine and modify details of a part program on the Job List
Remove a job from the Job List
SHAPES
Create part program from one of 50 standard generic shapes
Create part program from a custom generic shape
UTILITIES
Examine the value of Control parameters
Change the value of Control parameters
Setup the machine by tuning Control parameters
DELETE*
Delete a file from the Part Programs, ASCII, Aux Code, CAD Configuration, or Custom Shapes directory
Delete a file from a floppy in the drive
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PAGE 10 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
The BURNY Toolbar is located at the bottom of all screens. Press the appropriate area on the toolbar to switch the
current display to any of the four screens shown Main Menu, Help, Status and Feedrate. Press the same area again
on the toolbar to return to the previous screen.
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PAGE 11 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
5.2 MENU
Press the MENU button to display the Main Menu Screen. Select from 8 Operating Modes to display the required
screen. Pressing MENU twice displays the last screen active under Run mode. Refer to Section 4.2 for details on the 8
Operating Modes.
Information on the
operating status of the
BURNY
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PAGE 12 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
5.3.2 STATUS SCREEN
The Status Screen (Status01) is accessed by pressing the Feedrate Window on the Burny Toolbar. This screen
contains the X/Y position (Relative/Absolute, inches/mm), Feedrates, cutting program status message, and other items
as shown in Figure 9. It also includes buttons to access additional Status information and clear the relative X/Y
positions if no part program is currently running. The Status Screen has a button for toggling CNC ON or OFF when
turned off the BURNY is no longer in control of the cutting machine. Other buttons may be visible depending upon
the optional features installed, press the button to access the option. Press the Status Window to return to the previous
screen.
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PAGE 13 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
Use Embedded Feedrate the feedrate has been configured during the part setup. Unless overridden it will be the
default feedrate for the part. If Embedded has been configured then the Feedrate button on the Job Setup Screen
(Run02) will be grayed out. Overriding the Embedded feedrate will cause the Cut Feedrate to be used.
Test Feedrate, Jog Feedrate and Pendant Jog Feedrate these can be selected from any of up to five choices, to
assign a rate press on the button i.e. in Figure 10 the Test Feedrate has been set to Cut Feedrate and the Jog and
Pendant Jog Feedrates are set to Full.
Cut Feedrate a feedrate set by the operator or embedded in the part.
Program the program feedrate is increased by a multiple of 1, 10, 100 or 1000 i.e. X10 = programmed feedrate
multiplied by 10. Toggle to scroll through the list.
Preset Operators preferred feedrate, press the button twice to bring up the number pad to enter the value.
Full run at full speed of the system with override enabled
Rapid a non-cutting move run at full speed of the system with override enabled
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PAGE 14 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
5.5 HELP
5.6 KEYBOARD
This screen is used to edit filenames and other alphanumeric information. When the Filename button is pressed on a
screen the Keyboard Screen will load, where the filename can be edited.
The existing name will initially appear highlighted in red, to:
Assign a new file, just type it in.
Edit the existing name, to move the cursor press the Right or Left Arrow (<<,>>)buttons. The red highlighting is
cleared and the insert cursor appears at the right or left of the filename. Right or Left Arrow keys will now move the
cursor one space per press.
Insert a character, move the cursor to the desired position and press the button for the desired character.
Remove a character, move the cursor to the right side of the character and press DELETE.
Some of the keys also have a secondary character - press the shift button plus the button for
the secondary character i.e. in this case to obtain the # symbol hold down the shift key and
press the 3 key. There are no lower case characters
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PAGE 15 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
5.7 NUMBER KEYPAD
Number Type
Parameter
Lowest Value
Accepted
Highest Value
Accepted
Dimension of
Quantity
Used to edit numerical values. The Back button deletes the digit at the right end of the item. Any character typed will
appear at the same place. The Clear button deletes the entire item in the window. Typing in numbers then replaces it.
The Parameter Name appears at the top of the screen.
Press OK to save changes and return to the previous screen.
Press Cancel to return to the previous screen without saving any changes.
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PAGE 17 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
BLANK
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PAGE 18 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
6 OPERATION SEQUENCES
The following pages show simple flowcharts on the steps to follow for that particular area of the software. Each
flowchart is accompanied by a table describing the functions and processes that occur at each step as identified by the
stepmarker. The main route of screens is shown by following the bold connector line. Any sub-steps are shown as the
dotted connector. To make the charts as simple as possible only the main features are described. Alongside each
stepmarker in the table is the screen name and its function in bold text. For a comprehensive explanation of the system
refer to the Operation and Maintenance Manual.
The order of the flowcharts reflects a standard progression that an operator may follow:
Loads a part file from an external device into the BURNY.
The part is to be cut immediately, the Run mode is accessed, the cutting conditions set and cutting
begins.
There may be a requirement to interrupt the cutting process to change the cutting tool.
As opposed to loading a pre-created part file the operator can create one using the Shapes mode
The data used to cut a part comprises of two sections the details of the shape to be cut know as the
Part Program, and also the cutting conditions to be used i.e. federates, kerf dimensions etc. When the
cutting conditions have been combined with the Part Program the file is called a Job. Jobs can be
setup on the fly via the Run02 Screen, or they can be preconfigured using the Jobs mode here the
cutting conditions are defined and the part is added to the Jobs List in readiness to be cut.
The Edit mode is used to view and edit the cutting commands for the part.
To prevent the internal memory of the BURNY from becoming cluttered with files any unwanted part
programs and jobs can removed using the Delete Mode.
For archival purposes part programs and job files can be stored to external storage devices such as
floppy disks or network.
An extensive array of screens allow the BURNY to be configured to meet the operators individual
requirements, these screens are accessed in the Utils (Utilities) mode. Frequently performed tasks are
calibration of the Touch Screen, Shutdown of the BURNY control, setting display Languages and
Homing of the cutting head curing system start up or after a power failure.
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PAGE 19 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Load
2 Select Source
A Options
5
Download
Complete
B Duplicate
3 Select File File
4 File Loading
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PAGE 20 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Load Mode
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PAGE 21 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
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PAGE 22 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Run Mode
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PAGE 23 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
6.3 JOB INTERRUPT MODE
1 Cycle Stop
Job Interrupt - jog tool to
4 location - change tool -
2 GO TO
jog back - press GO TO
3 Job Interrupt
Cycle Start
Select Restart
Cutting
Option
Run other part etc.
Press Cycle Start
Cutting
GO TO
Cycle Start
Cutting
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PAGE 24 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Job Interrupt
To stop the current job press the Cycle Stop membrane control button on the front panel.
1 The Job Screen (Run03) is displayed.
The next step depends upon why the job was stopped, if the job is
b) no longer needed then go to the Jobs mode and delete that part from the list. Refer to
Section 6.5 .
c) to be stopped for a while, i.e. to run another job prior to restarting this job, then press
3 the Job Interrupt button. The Run01 Screen is displayed the part is shown in the File
List as Interrupted. Select a new part to run or perform another task.
To restart an interrupted job select it from the Run01 Screen it will be displayed in the
list as Interrupted. Press the GO TO membrane control button to display the
RunGoto01 Screen to view the options for restarting the cutting process.
Return to Previous Pierce Cutting tool moves to the last pierce.
Return to Start of Part moves to the start of the part.
Return to Start of Program returns to the start of the program.
Return to Path returns to the last position being cut.
Move to Next Cut Off moves to the next Cut Off position.
Move to End of Program moves to the end of the program.
Move to Selected Pierce Point Incrementally fwd or back to next pierce.
Go Home Table moves to a preset home position.
Increment Jog Upon each press of the Jog button the cutting
tool moves a prescribed distance set by the
operator.
Select as required, then press the Cycle Start membrane control button to begin cutting.
The job will proceed, press the Job Done button when finished, the part will now be
listed as Done in the Jobs list.
Use the Jog Buttons to move the cutting tool to a location where the it can be replaced.
Press the GO TO membrane control button and from the options select Return to
Path the cutting tool is set to move to the point in the cutting program at which the
cutting was stopped. Press the Cycle Start membrane control button to move the cutting
tool to this position. If necessary, jog the cutting tool away from the path, then the
BURNY will create its own lead-in as it cuts back to the path.
Press the Cycle Start membrane control button to restart the process the cutting
process will continue per stage 4 of the Run flowchart, refer to Section 6.2 .
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PAGE 25 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
Shapes
2 #2 Circle
OK (Next)
A
3
Cancel
Enter Parameter/
Dimension Values such as
kerf, start position etc.
Number of questions, 1
thru x, depends on part.
B Back 1 Prompt
OK (Next)
OK (Next) C Edit
4 OK
5
6
New
Name OK
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PAGE 26 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Shapes Mode
Cancel (ShapesYesNo)
A Cancel All Dimensions, press Yes to confirm. All the dimension
changes will be deleted and returns to the Standard Shapes
Screen (Shapes01).
Back 1 Prompt
B Takes you to the previously entered dimension/parameter to
allow for editing.
Edit (Shapes06)
C If a dimension/parameter is incorrect press the Edit button. The
Shapes02 Screen is displayed where the correct value can be
entered.
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PAGE 27 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Jobs
Add Job
A Delete Job 3 OK
Timers
and Nesting
Error -
B Active Job 4 OK
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PAGE 28 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Jobs Mode
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PAGE 29 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Edit
Options
2 Select Part
Save
B
Overwrite
File?
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AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Edit Mode
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PAGE 31 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Delete
2 Select Location
OK
3 Select File
File in
Joblist
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PAGE 32 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Delete Mode
The process essentially comprises of choosing the type or location of the file to be deleted and then selecting that
individual file to delete.
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PAGE 33 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Store
2 Store Device
Options
Error
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AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Store Mode
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PAGE 35 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
1 Utils
S Shutdown
H1 2 System
Set Homes
Setup
T Touch
Screen
H2 Homing L Language
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PAGE 36 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Utilities Mode
A number of features are available from the Utilities Screens of interest are Homing, Shutting Down the system,
selecting the operating Language and calibrating the Touch Screen display.
6.9.3 LANGUAGES
To change the language used in the system go to:
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PAGE 37 OF 40
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
6.9.4 HOMING
The BURNY determines the position of the cutting head via feedback from position sensors attached to the x, y axes.
When AC power to the control is lost, either intentionally (turning the unit off) or as a result of power failure, the
position information is lost. When the power is re-applied a Homing procedure needs to be performed to allow the
system to re-determine where the cutting head is. During Homing the cutting head is moved to a predetermined
position during which location signals from the sensors are read.
Main Menu (Main01)
1 From the Main Menu select Utils.
UtilHomes (UtilHome01)
H2 On the Homing Screen press OK and then at the
prompt press the Cycle Start membrane control
button.
The Homing method used on the machine is configured during installation. There are five main Homing methods
available, one manual and four automatic:
Type 0 - Manual
Type 1 - Back Off Home Switch then find encoder index
Type 2 - Back Off Home Switch No encoder index used
Type 5 - Run Up Against A Hard Stop
C Axis Homing (Optional)
To identify the Homing type currently configured follow the sequence of screens below:
Main Menu Utilities System Setup Motion Configuration Homing HomingType
The following tables summarize each of the homing procedures. These descriptions are given for the X-axis of the
machine since this involves the possible homing of the slave XX axis also. For machines that do not home the XX
axis, or for the Y-axis, any references to Axis XX can be ignored and those steps in the table are skipped.
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PAGE 38 OF 40
AO-70247-0 REV BA BURNY 10 LCD PLUS: OPERATORS GUIDE
Type 0 Manual Homing
Home Type 0 establishes the home position at the current axis position.
Type Operation Description
0 No Automatic HomeOnly Manual home operation allowed for the axis. No
Search automatic functions will be performed. The operator jogs the
torch to a pre-determined HOME position indicated by scribe
marks on the rails. Manual Homing is performed to set that
position as (0,0).
Type 1Back off home switch --then find encoder index
Type Operation Description
1 Automatic SearchSearch for the home switch at Switch Search speed.
Allowed Stop when switch detected and change to slower Index Search
speed.
Switch Search Back off home switch and detect when switch clears.
Back off When switch clears, begin search for the axis encoder Index.
Index Search Once index detected, set home 0,0 based on offset parameter.
(X-Axis) If XX Home Enabled, continue backing away from X
home switch till XX switch is cleared.
(X-Axis) When XX switch is cleared, continue backing away
till XX encoder index detected.
(X-Axis) Once XX encoder index found, adjust XX axis
position based on stored X to XX home location difference
parameter.
Move back to the axis index location.
Type 2Back Off home switch No encoder index used
Type Operation Description
2 Automatic Search Search for the home switch at high Switch search speed.
Allowed Stop when switch detected and change to slower Index Search
speed.
Switch Search Back off home switch and detect when switch clears.
Back off Set home 0,0 based on offset parameter.
(X-Axis) If XX Home Enabled, continue backing away from X
home switch till XX switch is cleared.
(X-Axis) When XX switch is cleared, adjust XX axis position
based on stored X to XX home location difference parameter.
Type 5 Run up against a hard stop
Type Operation Description
5 Automatic Search Begin moving toward hard stop location.
Allowed Machine will move at higher Switch Search Speed if the X
home switch is OFF (X-Axis).
Move to Hard stop If home switch is detected as ON, reduce machine speed to the
Switch determines slower Index Search Speed
speed of search Continue moving till machine runs up against a hard stop, or a
drive over travel switch. (X-Axis) The XX axis will continue to
move independently if enabled.
(X-Axis) When both X and XX have reached the hard stop and
motion has ceased, the home location will be set based on the X
Home Offset parameter.
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
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BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247-0 REV BA
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This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
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