PM5 Manual 1-7-08 PDF

PlateMaker 5 Users Guide 1
Trademarks
X-ACT are trademarks of Xant Corporation.
Adobe, Adobe Illustrator, Adobe PageMaker, Aldus, Adobe

Photoshop, Adobe PostScript, Acrobat, Minion, Adobe Type Manager,
ATM, and the ATM and PostScript logos are registered trademarks and
Adobe Acrobat Reader, AdobePS, and Adobe PostScript 3 are
trademarks of Adobe Systems Incorporated which may be registered in
certain jurisdictions. Apple, AppleTalk, ColorSync, EtherTalk, LaserWriter,
AppleShare, Mac OS, Mac, Power Macintosh, QuickDraw, QuickTime,
TrueType, and Macintosh are registered trademarks and LocalTalk,
Balloon Help, and SimpleText are trademarks of Apple Computer, Inc.
Helvetica, New Century Schoolbook, and Times are registered trademarks

of Linotype AG and/or its subsidiaries.
FreeHand is a trademark of Macromedia, Inc. Microsoft, Windows,

Windows NT, and OpenType, are registered trademarks of Microsoft
Corporation. Installer VISE is a registered trademark of MindVision, Inc.
Netscape Navigator is a registered trademark of Netscape Communications

Corporation in the United States and other countries.
PowerQuest is a registered trademark of PowerQuest.
QuarkXPress and Quark are registered trademarks of Quark, Inc.
Preps is a registered trademark and ScenicSoft is a trademark of

ScenicSoft, Inc. Solaris is a trademark of Sun Micro Systems, Inc.
Ethernet and Xerox are registered trademarks of Xerox Corporation.
All other brand and product names are trademarks, registered trademarks, or
service marks of their respective holders.
Manual Notice
Xant Corporation reserves the right to make changes to this manual and to
the equipment described herein without notice. Every effort has been made
to ensure that this manual is free of inaccuracies and omissions. However,
Xant Corporation makes no warranty of any kind including, but not limited to,
any implied warranties of merchantability and tness for a particular purpose
with regard to this manual.
2 PlateMaker 5 Users Guide

Xant Corporation assumes no responsibility for, or liability for, errors
contained in this manual or for incidental, special, or consequential damages
arising out of the furnishing of this manual, or the use of this manual in
operating the equipment, or in connection with the performance of the
equipment when so operated.
Proprietary
The digitally encoded software included with the Xant PlateMaker is
copyrighted 1998-2006 by Xant Corporation. All Rights Reserved.
Patent Pending. This software may not be reproduced, modied, displayed,
transferred, or copied in any form or manner or on any media, without the
express written permission of Xant Corporation.
Copyright
This manual is Copyrighted 1998-2006 by Xant Corporation. All Rights
Reserved. Printed in the USA. This manual may not be copied in whole or
in part, nor transferred to any other media or language without the express
written permission of Xant Corporation.
Safety Information
The platemaker generates a small amount of ozone gas during image
transfer in the printing process. When shipped from the factory, the
platemaker meets the Underwriters Laboratory (UL) standard for ozone
emission.
An invisible laser beam which radiates inside the platemakers scanner unit
can cause permanent eye damage. DO NOT disassemble or try to adjust the
laser scanner unit.
FCC Classication
Changes or modications to this unit not expressly approved by the party

responsible for compliance could void the users authority to operate the
equipment.

This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Shielded cables must be used with this unit to ensure compliance with the
FCC Class A limits.
Power Information
100/120 V Version:100/120 VAC (90-132 V), 50/60 Hz (47-63 Hz), 6.5 A
220/240 V Version:220/240 VAC (198-264 V), 50/60 Hz (47-63 Hz), 3.2 A
Power Cord
The power cord is the main disconnect device. It should be plugged into an
easily accessible outlet.
For 115 Volt Conguration:

The power cord to be used with 115 Volt conguration is minimum type SJT
(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.
One terminated in an IEC 320 attachment plug. The other end is terminated
in a NEMA 5-15P plug.
For 230 Volt Conguration

The power cord to be used with 230 Volt conguration is minimum type SJT
(SVT) 18/3, rated 250 Volts ac, 10 Amps with a maximum length of 15 feet.
One terminated in an IEC 320 attachment plug. The other end is terminated
as required by the country where it will be installed.

Manufacturers Declaration of Conformity
The Product has been designed and manufactured in accordance with the
following international standards:
EN 50081-1 Generic Emissions Standard for Residential, Commercial and

Light Industrial Products of 01, Feb. 1991
EN 50082-1 Generic Immunity Standard for Residential, Commercial and

Light Industrial Products of 01, Feb. 1991
EN 55022 Limits and Methods of Measurement of Radio Interference

Information Technology Equipment of 14, April 1987
IEC 1000-4-2 Testing Measurement Techniques, Electrostatic Discharge of

1995, First Edition
IEC 1000-4-3 Testing and Measurement Techniques, Radio Frequency,

Electromagnetic Field Immunity Test of 1995 First Edition
IEC 1000-4-4 Testing and Measurement Techniques, Electrical Fast

Transient/Burst Immunity Test of 1995 First edition
MIL-STD-45662A Calibration System Requirements
EN 60950 Safety of Information Technology Equipment including

Electrical Business Equipment
I, the undersigned, hereby declare that the equipment specied above

conforms to the above Directives and Standards
Robert C Ross
Xant Corporation Founder and CEO

Table of Contents
Chapter 1 - Introduction and Installation ...........................................10
About this Manual..................................................................................................10
Installation..............................................................................................................13
Platemaker Location ........................................................................................13
Platemaker Package .........................................................................................13
Imaging Unit (IU) ............................................................................................14
Handling the Imaging Unit ..............................................................................14
Removing and Installing the Imaging Unit......................................................15
Standard Cassette .............................................................................................17
Multipurpose Feeder ........................................................................................18
Loading the multipurpose feeder ...............................................................18
Multipurpose Feeder Tip ..................................................................................19
Connecting the Power Cord .............................................................................20
Turning the Platemaker On ..............................................................................20
Turning the Platemaker Off .............................................................................21
Printing a Start-up Page ...................................................................................21
Chapter 2 - Windows Setup .................................................................22
Port Connections ....................................................................................................22
Parallel Connection ..........................................................................................22
Ethernet Connection.........................................................................................22
Conguring the IP Address ..............................................................................23
Installing Adobe PostScript Printer Drivers...........................................................24
Deleting Previous Driver Versions...................................................................24
Installation Windows 98/Me/2000/NT/XP ......................................................24
Win 98/Me Ethernet Setup ...............................................................................35
Win NT/2000/XP Ethernet Setup.....................................................................36
Con
onguring PPD Def Defaults .........................................................................40
Chapter 3 - Macintosh Setup ................................................................42
PORT CONNECTION...........................................................................................42
Ethernet Connection.........................................................................................42
Conguring the IP Address ..............................................................................43
Installation - Macintosh OS 9 ...............................................................................44
Installation - Macintosh OS X ...............................................................................46

Chapter 4 - Conguration .....................................................................52
Conguring PlateMaker 5 Features .................................................................52
Front Panel .......................................................................................................52
Window ............................................................................................................52
Status Lights ....................................................................................................53
Control Keys ....................................................................................................53
Conguration Menus .............................................................................................54
Selecting Menu Options...................................................................................54
Browser Utilities Access ........................................................................................54
Accessing the Browser Utilities .......................................................................54
PlateMaker 5 Features............................................................................................55
Accurate Calibration Technology (X-ACT and More X-ACT) .......................55
Front Panel X-ACT ....................................................................................55
Browser More X-ACT ...............................................................................57
Enhanced Angles ..............................................................................................59
Halftone Calibration.........................................................................................59
Understanding Halftone Calibration ..........................................................59
Calibrating Your Halftones: .......................................................................60
Calibrating Using the Quick Method: ........................................................62
Advanced Calibration: ...............................................................................62
Information (Diagnostic, General, Installed Options) .....................................63
Interface Conguration ....................................................................................63
IO Settings ......................................................................................................64
Language ..........................................................................................................64
Lines Per Inch (LPI).........................................................................................64
Plate Count .......................................................................................................64
Pinbar Menus ...................................................................................................64
Platemaker Name .............................................................................................65
Reset to Factory Defaults .................................................................................66
Security ............................................................................................................66
Login and Logout.................................................................................66
Set Password ........................................................................................66
Erasing the Password ...........................................................................68
Forgotten Password ..............................................................................68
Screen Shape / Spot Function .........................................................................68
Units (English and Metric)...............................................................................69

Utility Pages .....................................................................................................70
Web Access (PlateMaker 5 Web Site, Register PlateSetter, and Help) ............72
The PPD .................................................................................................................73
Selecting PPD Options (W (Windows 98/Me/NT/2000/XP).................................73
Selecting PPD Options (Macintosh OS 9) .......................................................74
Selecting PPD Options (Macintosh OS X) ......................................................74
PPD Menus ......................................................................................................75
Conguring Platemaker Options............................................................................75
340 mm Option ...............................................................................................75
EP1 (Toner Control) ........................................................................................76
Gripper Offset (Horizontal and Vertical) ........................................................76
Media Weight ..................................................................................................76
Mirror Print ......................................................................................................76
Negative Print .................................................................................................76
Screen (LPI) .....................................................................................................77
Screen Shape / Spot Function ..........................................................................77
Tray Switch ......................................................................................................78
Optional Tray(s) ...............................................................................................78
CD-ROM ...............................................................................................................78
View Manuals ..................................................................................................78
PS_Files Folder ................................................................................................78
Xant Web Access (Xant Web Site, Register Platemaker, and Help) ............78
Chapter 5 - Media: Selecting and Imaging ..........................................80
Media Specications ..............................................................................................80
Guidelines for Selecting and Storing Media ...................................................80
Media Sizes ......................................................................................................81
Printing on Custom Sized Media ....................................................................81
Media Types ....................................................................................................81
Media Handling ....................................................................................................81
Media Sources .................................................................................................81
Loading Media ................................................................................................81
Printing with Various Media Types ........................................................................82
Printing Film ....................................................................................................82
Printing Plates ................................................................................................83
Chapter 6 - Maintenance and Specications .......................................85

Maintenance ...........................................................................................................85
Handling the PlateMaker 5 ..............................................................................85
Storing the Platemaker .....................................................................................85
Moving the Platemaker ....................................................................................86
Cleaning the Platemaker ........................................................................................86
Transfer Roller Cleaning ..................................................................................87
Imaging Unit and Manual Feed Area Cleaning ..............................................88
Manual Feed Pick Up Roller Removal and Cleaning ......................................88
Exterior Cleaning ............................................................................................91
Chapter 7 - Troubleshooting .................................................................92
Introduction ............................................................................................................92
Status Messages .....................................................................................................92
Power and Setup Issues..........................................................................................94
Image Quality Issues ..............................................................................................95
Imaging Unit Control .......................................................................................95
Redistributing Toner ..................................................................................95
Adjusting Density ......................................................................................96
Miscellaneous Image Quality Issue .................................................................97
Plate and Press Specic Issues.............................................................................101
Mechanical Issues ................................................................................................103
Plate Jams.............................................................................................................104
Preventing Jams .............................................................................................104
Locating Jams ................................................................................................104
Clearing Jams .................................................................................................105
Clearing a Plate Tray Jam .......................................................................105
Clearing a Back of Platemaker Jam .........................................................106
Clearing a Imaging Unit Area Jam...........................................................107
Clearing an Exit Area Jam .......................................................................108
Reassembling the Platemaker ..................................................................109

Chapter 1 - Introduction and Installation
Congratulations!
The PlateMaker 5 provides a complete prepress solution for graphics

professionals. These include groups such as small commercial printers, print
shops, in-plant operations, and service shops in need of high-quality, fast
turnaround printing at a low cost.
The PlateMaker 5 offers high resolution and true Adobe PostScript 3 output
on up to 13" x 25" (330 mm x 635 mm) media. Using Xants CPT (Clean
Plate Technology) and Xant's patented Accurate Calibration Technology
(X-ACT), you can print quality polyester plates which are immediately ready
for press with no intermediate steps required. Plus, this versatile platemaker
prints on paper, cover, lm, transparencies, and labels.
About this Manual

The Users Guide covers installation, setup, special features, and common
troubleshooting issues of a platemaker.

Features PlateMaker 5
IDT 79RC32355 Processor Std.
RAM:
128 MB Std.
256 MB (2400 dpi) Opt.
Adobe PostScript 3 Std.
136 PostScript Fonts Std.
Resolutions:
1200 x 1200 dpi Std.
2400 x 2400 dpi Opt.
Engine Speed (letter/A4):

10 ppm Std.
Interfaces:
Parallel Std.
Ethernet (EtherTalk, LPR, TCP/IP, IPP) Std.
Paper Sizes:
From 3.94" x 5.83" Std.
(100 mm x 148 mm)
Up to 13.00" x 25.00" Std.
(330 mm x 635 mm)
340 option Opt.
(340 mm x 635 mm)
Paper Weights:
Cassettes 16-28 lb. bond (60 -106 g/m2) Std.
Multipurpose Feeder 16-36 lb. bond (60-135 g/m2) Std.
Media Handling:
Multipurpose Feeder (150 sheets) Std.
Built in Paper Feeder (500 sheets) Std.
Second Paper Feeder (500 sheets) Opt.
Third Paper Feeder (500 sheets) Opt.

Media Types:
Plain and Laser Paper Std.
Heavy Paper Std.
Myriad 2 Polyester Plates Std.
Myriad Film Std.
Mirror Print Std.
Negative Print Std.
Tray Chaining Std.
Xant Utilities (PC and Macintosh) Std.
Internal IDE Hard disk Opt.
Fuser Temperature Control Std.
Clean Plate Technology

EP1 (Toner Control) Std.
Graphic Software Package

Halftone Calibration Technology (Gamma) Std.
Enhanced Screening Technology Std.
Accurate Calibration Technology (X-ACT) Std.
Densitometer Support Std.
Gripper Offset Std.
NEIT (Negative Enhanced Imaging Technology) Std.

Plain paper capacities; capacity varies depending on type of media

Installation
Installation covers selecting a platemaker location as well as unpacking,
becoming familiar with, and connecting your platemaker.
Platemaker Location
Set up your platemaker in a location that can support its weight and
can provide sufcient operation and maintenance clearance. To prevent
overheating, allow at least 8.0" (200 mm) clearance for the platemakers vent.
Platemaker Package
Unpack the platemaker and save the packing materials.
1. Remove the items packed on top of the platemaker.
The platemaker weighs approximately 58.5 lb. (26.5 kg) without the
imaging unit, cassettes, and media installed.
Always have two people lift the platemaker.
Only lift the platemaker using the recessed grip areas on the
right and left sides.

2. Remove the shipping stabilizer from the top of the platemaker
3. Remove the plastic wrap and tape from all of the items.
Your platemaker package contains the following items:

Your Xant platemaker
500 Sheet Cassette
Power Cord
Quick Reference Manual
Xant Utilities CD-ROM
Imaging Unit (IU)
Additional paper cassettes and feeders are packed separately. RAM, internal
hard disk, 340 mm option, and resolution upgrades ordered with your
platemaker are installed at the factory before shipping.
If you do not receive your full shipment or if anything is damaged, call Xant
Customer Support at 800-926-8393 (US and Canada) or your Xant vendor.
Imaging Unit (IU)

The platemakers imaging unit combines the toner and drum. This IU can
print approximately 7,000 sheets of letter/A4 size pages at 5% coverage.
Quality and reliability of relled imaging units vary; Xant recommends

not using them. Damage caused by these products is not covered by your
platemaker warranty.
Handling the Imaging Unit

Use these guidelines to ensure maximum life and print quality from your IU
and to prevent damage to the platemaker or the IU:
Use imaging units before their expiration dates. IU shelf life is
approximately 2 years unopened or 6 months opened.
Never move the platemaker with the IU installed. Toner spills can damage
the platemaker and affect print quality.
Do not expose the IU to bright lights or direct sunlight. Keep the IU in its
protective bag until installation. If you must remove it temporarily, place it
in the original bag or wrap it well to protect it from light.
Do not open the drum shutter or touch the drums surface. The shutter
protects the photosensitive drum from light.
Keep the IU away from computer hard disks and monitors. It contains a
magnet that can cause data loss or equipment damage.
Store unopened IU right side up on a level surface.
Always set the IU at with the handles on the top.
Dispose of the IU following safety laws and regulations.
The toner is highly combustible. Never dispose of it by incineration.
Removing and Installing the Imaging Unit
Check the density dial when you replace an imaging unit. The dial setting for
the previous IU may be too high or too low for the new IU.
1. Remove all media from the output tray. Then, squeeze the top cover
latch to release the lock.
2. Lift the top cover. The multipurpose feeder opens automatically as you
open the top cover.
3. Remove the imaging unit if it is in the printer by grasping the handles

and pulling it slowly out of the platemaker.
Once you begin pulling the IU out of the platemaker, remove it

completely. The IUs shutter may not open properly or be damaged if
the IU is pulled partially out and then pushed back into the
platemaker.

4. Remove the new imaging unit from its package. Then gently shake the
IU several times to distribute toner evenly. Shake the IU enough to free
any compacted toner. Using the platemaker with toner still compacted
may damage the IU.
5. Place the imaging unit on a at surface; then, grasp the sealing tapes
end tab and pull the tape straight out. If the tape is pulled out at an
angle, it may break off inside the IU.
6. Insert the pins on the sides of the IU into the guide channels in the
platemaker. Then, slide the IU into the platemaker until it is seated
properly.
7. Close the top cover by pressing down on the center section until the
latch engages. Then, close the multipurpose feeder.

Standard Cassette
The standard universal paper cassette holds up to 500 sheets of 20 lb.
bond /60 lb. text weight (65 g/m2) paper or other paper to a stack height of
2.13" (54 mm). This cassette can handle media weights from 16 - 28 lb.
(60 to 105 g/m2).
1. Remove the cassette if it is in the platemaker by pulling the cassette
straight out until it stops. Then, lift it slightly and pull it from the
platemaker.
2. Place the cassette on a at surface and remove the cassette cover.

Lift the paper length guide to release it and slide it forward.
3. Squeeze the sides of the paperwidth guide to release it. Then, slide the
guide to the outside of the cassette.
4. Align the paper stack and load it into the cassette print side up,
leading edge to the back. See Media Sources in chapter 5 to
determine whether to load media short or long edge rst.
5. Adjust media guides to the size of the paper stack.
To prevent paper jams, make sure the paper ts between the paper
guides and under the cassettes retaining clips.

6. Replace the cassette cover. Then, slide the cassette into the
platemaker until it snaps into place.
You will feel a slight resistance as you push the cassette into the
platemaker; this is caused by the catch that prevents the cassette
from being dropped.
7. Pull out the output tray extension and turn up the paper stop for paper
sizes larger than letter/A4.
Your platemaker can utilize up to 3 standard paper cassettes. See

Tray Switch in chapter 4 for more information.
Multipurpose Feeder
The platemakers multipurpose feeder holds up to 150 sheets of 20 lb.
bond /60 lb. text weight (65 g/m2) paper or media such as labels and
transparencies to a stack height of about .70" (18 mm).
The multipurpose feeder supports nonstandard size media, including

envelopes, from 3.94" x 5.83" (100 mm x 148 mm) to 13" x 25"
(330 mm x 635 mm). This feeder can handle media weights from 16 - 36 lb.
(60 - 155 g/m2).
Loading the multipurpose feeder

1. Open the multipurpose feeder by grasping the covers top center handle
and pulling down.
The multipurpose feeder does not open at a 90 angle. To prevent

damage, do not exert strong pressure or place heavy objects on the
feeder.
2. Pull out the tray extension for media larger than letter/A4 size.

3. Align the edges of the paper stack and load it into the MP tray print side
up, leading edge toward the back of the platemaker. To prevent jams,
make sure the media ts under the media guides retaining clips.
4. Adjust the media guide to the size of the media stack.
5. Close the multipurpose feeder if the media ts completely inside the

platemaker.
Multipurpose Feeder Tip

Occasionally, in a Macintosh OS 9 environment if media is in the
multipurpose feeder, the systems Print Monitor sends a prompt message to
put paper into the manual feed tray and click OK.
This prompt can only be turned off in Print Monitor. You cannot turn the
manual feed message off on the Desktop Print Monitor.
1. Go to System Folder: Extensions: Print Monitor.
2. Double click Print Monitor to open it. Then, select File: Preferences.
3. Select Give no Notication under When a manual feed job starts; then,
click OK.

Connecting the Power Cord
Plug the platemaker into a dedicated, properly grounded AC outlet. Do not
use an extension cord. Use a surge protected outlet to help prevent power
source uctuations from damaging your platemaker.
1. Make sure the platemakers power switch is off (the O is pressed in).
2. Connect the power cables female connector to the back of the

platemaker and the male connector to a standard electrical outlet.
Never use a damaged power cord. Check the cord and plug monthly and
replace immediately if you nd any damage.
Turning the Platemaker On

Press the | on the power switch to turn on the platemaker.
Platemaker initalization takes approximately 60 seconds. When Ready/Idle

displays, the platemaker is ready to accept print jobs.
Due to shipping movement, you should calibrate your platemaker after setup.
For procedures, see the More X-ACT in Chapter 4 (PlateMkaer 5 Features).

Turning the Platemaker Off
1. Verify that the Ready/Idle message displays.
2. Press the O on the power switch to turn off the platemaker.
When the platemaker is turned off, job information in memory is lost.
Printing a Start-up Page

The rst time you turn on the platemaker, it goes through an approximately
60 second initialization and then prints a start-up page automatically. The
platemaker does not have to be attached to the host to print this page.
The start-up page contains conguration information concerning your

platemaker. This includes such things as the platemakers name, IP address,
and current rmware version.
This page prints each time you start the platemaker unless you disable it. It
can be disabled through the Front Panel Menu, the Web Browser Interface,
or the PS le on the Utilities CD.

Chapter 2 - Windows Setup
Port Connections
Parallel Connection
To connect via the parallel port:
1. Turn off your platemaker and computer
2. Plug the cables 36-pin connector into the platemakers parallel port and
the 25-pin connector into the computers parallel port.
3. Turn on your platemaker and computer.
4. Verify that the platemakers parallel interface is enabled and congured

for ECP or bidirectional parallel port mode in your computer setup (i.e.
BIOS or CMOS). See your computer documentation for how to access
your BIOS/CMOS setup.
Before using your platemaker, install and congure the Adobe PostScript
printer driver and your platemakers PPD.
If you are connecting the platemaker using the parallel cable (LPT1), skip the
next section (Ethernet Connection).
Ethernet Connection
To connect via the Ethernet port:
1. Turn off your platemaker.
2. Connect the platemaker to the appropriate port for the cable used on

your network.
Before using your platemaker, set it up for your network environment and
congure the Ethernet interface using the appropriate procedures later in this
chapter.
Conguring the IP Address

Note: If you are using the DHCP on your computer, turn off the platemaker
and computer, then restart it for the new IP address to take effect.
To set the IP address, network class, and net mask, do the following:
1. Turn on the platemaker then press the MENU key until [Setup: Network]
appears.
2. Press the ENTER key to enter the Network menu.
3. Set the IP address, network class, and network mask settings.
a. Press the MENU key until the appropriate menu appears.
b. Press the ENTER key to enter the selected menu.
c. Use the RESET, MENU, NEXT, and ENTER keys to change

and accept the new settings.
4. Reboot your PlateMaker and go to DOS Command Prompt to ping the

platemaker.
For example, if your IP address is 192.9.200.204, type PING

192.9.200.204 at the DOS prompt).
PING<IP ADDRESS>

Installing Adobe PostScript Printer Drivers
Deleting Previous Driver Versions
Normally, you do not have to delete previous Adobe PostScript printer drivers
or any previously installed Adobe PostScript printers. However, if you suspect
installation problems, rst remove your installed printers from the printers
dialog box in the Windows Control Panel and reinstall them via the Adobe
PostScript printers dialog box which is also in the Windows Control Panel.
Installation Windows 98/Me/2000/NT/XP

1. Insert Xant Utilities CD-ROM; select [Xant Driver]. Click [Continue].
Select [Xant Driver] from the menu options. You can also select languages
and installation choices before clicking [Continue].

The PlateMaker 5 Setup window.
Setup welcome and explanation.

Important notes.
Choose destination location.

Ready to install prompt. Click [Next] to proceed with the installation.
The setup process can be canceled at anytime during the install.

Adobe PostScript Driver will autorun after the setup is completed.
Adobe Postscript will install on your computer. Click [Next] to proceed.

You must accept the Licensing Agreement to continue.
Select [Local Printer].

Choose the [LPT1 ]and click [Next].
Select the [PlateMaker 5] from the menu and click [Next].

Select [Not Shared] and click [Next].
Rename the platemaker if desired and set as your default printer.

Do NOT print a test page. Click [Next].

Review the setup information and click [Install] to proceed.
You will be prompted to congure your platemaker to

select and install your options. Click [Next].

Choose your options by selecting [Installed] or
[Not Installed] on available options.
Click [Finish] to complete the setup.

You will need to restart your computer to complete the installation.
Click [Close] to end and register your platemaker.

Win 98/Me Ethernet Setup
Windows 98/Me users must install the LPR Utility located on the Utilities CD.
Windows 98/Me users must install the LPR Utility.

Win NT/2000/XP Ethernet Setup
1. Go to [Start] - [Settings] - [Printers and Faxes]. Select the PlateMaker 5 and right
click; select [Properties].
Click [Ports] tab; select [Add Port].

Select [Standard TCP/IP Port];
ort]; click [New Port].
ort]
Click [Next].

Enter platemaker IP address. Click [Next].
Select [Custom] and click [Settings]. Then click [Next].

Select [LPR] in Protocol Window. Name your queue,
enable [LPR Byte Counting] and click [OK].
2. Select [LPR] in Protocol Window. Name your queue, enable [LPR Byte Counting]
and click [OK].

Conguring PPD Defaults
1. Select Start: Settings: Printers (Win 98/Me) or select Start: Settings: Printers and
Faxes (Win NT/2000/XP)
2. Select platemaker icon; select File: Properties
3. Select appropriate options; close Printers window (Win 98/Me) or Printers and
Faxes window (Win NT/2000/XP).
Click [Device Options] tab (Win 98

98/M
/Me)

Click [Printing Preferences] then click [Advanced] (Win NT/2000/XP)

Chapter 3 - Macintosh Setup
This chapter describes your platemakers Macintosh setup, including
connecting to the Ethernet port, as well as installing utilities, drivers, your
platemakers PPD (PostScript Printer Description), and related les. Use your
browser to access platemaker features and using Adobe Downloader. For
more information on features, see chapter 5 in this manual.
PORT CONNECTION
Ethernet Connection
To connect to the Ethernet port
1. Turn off your computer.
Before using your platemaker, set it up for your network environment and
congure the Ethernet interface.
2. Connect one end of the CAT 5 Ethernet cable to your platemakers

Ethernet port.
3. Connect the cables other end to the appropriate port on your network
or directly to a computer if you are using a crossover patch cable.

Conguring the IP Address
Note: If you are using the DHCP on your computer, turn off the platemaker
and computer, then restart it for the new IP address to take effect.
To set the IP address, network class, and net mask, do the following:
1. Turn on the platemaker then press the MENU key until [Setup:
Network] appears.
2. Press the ENTER key to enter the Network menu.
3. Set the IP address, network class, and network mask settings.
a. Press the MENU key until the appropriate menu appears.
b. Press the ENTER key to enter the selected menu.
c. Use the RESET, MENU, NEXT, and ENTER keys to change

and accept the new settings.
4. Reboot your platemaker and go to [Network: Utility] to ping the

platemaker. (If you are using LPR printing on OS X, use the Network
Utility to ping the platemaker.)
For example, if your IP address is 192.9.200.204, type PING 192.9.200.204

at the DOS prompt).
PING<IP ADDRESS>

Installation - Macintosh OS 9
The Xant Utilities CD-ROM contains the latest AdobePS driver and your
platemakers PPD. These les must be installed before you use your
platemaker. They are loaded onto your system during the Installation process.
Install the Adobe PS PostScript Driver (OS 9)
Click [Continue].
Read the Read Me window. Click [Continue].

Select a Driver and click [Install].
Installation Complete; click [Quit].
Select [Chooser] from the drop down menu.

Select [Adobe PS] then select [PlateMaker 5].
Click [Setup] and close the chooser.
Installation - Macintosh OS X
This section takes you through the installation process on a Macintosh OS X
operating system. You should have the latest OS X version to properly install
this platemaker.
You must type in your name and password to begin, then click [OK].

Click [Continue].
Select the location for the installation then click [Continue].

Choose [OS X only] or click [Include Classic] for the full installation.
Then click [Install].
Your installation was successful. Click [Quit] to exit

or [Continue] to add choices.

Click [Add] to add the platemaker to your list of printers.
Printer List window. Click [Add].

Enter the IP address for the platemaker and Query the name.
Select the [PlateMaker 5] from the menu list and click [Add].
The PlateMaker 5 is added to your printer list.

When the Main Screen reappears, you can register your platemaker (if on-line).
Complete Registration Form.

Chapter 4 - Conguration
Conguring PlateMaker 5 Features
PlateMaker interfaces and features are set using front panel keys and
menus as well as PPD options in your application print dialog box, and Xant
Utilities les. This section describes available platemaker features and their
conguration.
PPD options override platemaker default (front panel) settings for a specic
job or for all jobs sent to the platemaker from your host.
Front Panel
The platemaker front panel provides status information and allows you to
congure some features.
Front Panel
Window
The platemaker front panel window displays conguration menu options and
messages. The messages indicate platemaker status, request operator help,
and relay error or service information.

Status Lights
Platemaker front panel status lights, or LEDs (Light Emitting Diodes), indicate
the platemaker status.
Online/Ready LED is on when the platemaker is ready to

receive data. It is off when an engine error occurs.
Data LED is on and does not blink when the platemaker is

receiving data. Blinking indicates that the platemaker is
processing data.
Control Keys
Front panel control keys allow you to congure some platemaker features
and to access the conguration menus.
Online key is used to take the platemaker on and off line. The
platemaker must be online to receive data from your computer.
Reset key allows you to return to the previous menu level when
using conguration menus. To cancel a job that the platemaker is
processing, take the platemaker ofine an press the Reset key.
Left Arrow key allows you to scroll back through options on a

menu level when using the conguration menus. To image a
start-up page, take the platemaker off line and press the Left
Arrow key.
Menu key allows you to enter the menu structure and to scroll
forward through menus and options.
Enter key allows you to select the menu or option displayed in

the window. When you select an option, an asterisk appears next
to the option name in the window to indicate it is now the current
setting.

Conguration Menus
Use conguration menus to set features and interface defaults. This section
describes using these menus. The platemaker menu quick reference sheet
illustrates the platemaker front panel menu structure and lists Xant support.
As you scroll through options in a menu, the option that is the current setting
has an asterisk after it. If necessary, you can return to factory default settings
(see Resetting to Factory Defaults later in this chapter).
PPD options override default settings for a specic job or for all jobs sent to
the platemaker from your computer.
Selecting Menu Options

The following example explains changing the platemaker default LPI from 85
to 95 lines per inch using control keys and conguration menus.
1. Make sure the platemaker is on and Ready appears in the window.
2. Press the Menu key until Setup: Graphic appears.
3. Press the Enter key to enter the Graphic menu.
4. Press the Menu key until Graphic: LPI appears in the window.
5. Press the Enter key to enter the LPI menu.
6. Press the Menu key until LPI: 95 lines/in appears.
7. Press the Enter key to select 95 as the default.
8. Press the Online key. Ready appears in the window.
Browser Utilities Access

You can monitor, control, and congure features using your platemakers
internal web browser.
Accessing the Browser Utilities

The platemaker must have a valid IP address before you can use the browser
utilities.
To access your platemaker browser utilities options:
1. Turn on your platemaker and the computer.

2. Open your browser and enter your platemaker IP address. The
PlateMaker 5 Home Page appears.
If you are not sure of the current address, check the platemaker
front panel either under the Ready message or under Network:
IP Address.
PlateMaker 5 Home Page
PlateMaker 5 Features
Accurate Calibration Technology (X-ACT and More X-ACT)
Due to manufacturing variations and usage, a traditional platesetter may not
image lines with the exact dimensions specied by the application. Xant
created X-ACT to compensate for these differences and implemented this
technology in your platemaker.
X-ACT (patented Xant Accurate Calibration Technology) allows you

to calibrate your platemaker line lengths and to correct inaccuracies in
imaging width and height. If you want to calibrate the line lengths as well
as compensate for line skew, your PlateMaker 5 also features an advanced
More X-ACT option.
Set the X-ACT feature via the front panel X-ACT menu (Setup: Graphic:
X-ACT). Set More X-ACT via your web browser.
Front Panel X-ACT

Your platemaker front panel X-ACT menu (Setup: Graphic: X-ACT) allows
you to make 1/2 mm line length adjustments using the following procedure.
To use X-ACT, you need a metric ruler with 1/2 millimeter rule markings
or you can use the More X-ACT ruler that comes with your platemaker.
Adjustments for one size media apply to every media size; you do not have to
make individual adjustments for each size.
1. Make sure the platemaker is on and Ready appears in the window.

Then, make sure that a plate is loaded in the MP tray and that the MP
tray is selected as the media source.
2. Press the Menu key until Setup: Graphic appears. Then, press the
Enter key.
3. Press the Menu key until Graphic: X-ACT appears. Then, press the
Enter key.
4. Press the Menu key until X-ACT: Test Page appears. Then, press
the Enter key. A plate images with 2 lines, Line A and Line B. The
measurement listed by each line is the desired length for that line on
that plate.
5. Measure Line A. Use the following procedures to adjust the line length.
a. Note the amount Line A is over or under. Next, press the Menu key
until X-ACT: LineA appears, and then press the Enter key.
b. Press the Menu key until the amount which would most closely
adjust the line to the desired length appears. For example, if Line
A is 341.9 mm instead of 342.9 mm, select 1.00 mm to lengthen
the line to 342.9. Then, press the Enter key.
6. Measure Line B. Use the following procedures to adjust the line length.
a. Note the amount Line B is over or under. Next, press the Menu
key until X-ACT: LineB appears, and then press the Enter key.
b. Press the Menu key until the amount which would most closely
adjust the line to the desired length appears. For example, if Line
B is 229.1 mm instead of 228.6 mm, select -0.50 mm to shorten
the line to 228.6. Then, press the Enter Key.

7. Press the Reset key to return to the previous menu level. Then, press
the Menu key until X-ACT: Test Page reappears and press the Enter key
to image a new test page.
8. Repeat steps 5 and 6 until the line measurements agree with the
lengths listed on the test page. Then, press the On Line key when the
line lengths are correct. Ready appears in the window.
Browser More X-ACT

The More X-ACT feature in your browser utilities allows you to calibrate line
lengths and adjust for skew.
More X-ACT changes must be measured and changed in mm. A More X-ACT
ruler with millimeter rulings comes with your platemaker to use with this
procedure. Calibration can be performed for each media type.
1. Turn on your platemaker and computer. Then, open your browser

and enter the platemaker IP address. The PlateMaker 5 Home Page
appears.
2. Select Conguration: More X-ACT to open the More X-ACT window.

More X-ACT Window
3. Follow the directions on the More X-ACT window to calibrate your

platemaker output to exact dimensions.
More X-ACT is a cumulative process and can be performed

multiple times to achieve exact dimensional accuracy.
4. Close your browser after you nish the calibration.

Enhanced Angles
Enhanced Angles allows you change the color angles imaged from your
platemaker to achieve the best possible output. Enable (On) or disable (Off)
this feature via the front panel Enhanced Angles menu (Setup: Graphic:
Enhanced Angles), via the platemaker web browser utilities (Halftoning: Spot
Function), or through the PPD option.
The angle settings are as follows:
Enhanced Angles Black Cyan Magenta Yellow

Off 45 105 75 90
On 75 105 45 90
Halftone Calibration
Understanding Halftone Calibration

Your PlateMaker 5 (PM5) is equipped with a new, innovative and simple
technique for calibrating your halftone gray levels. As you are probably aware
every imaging device is different. It is impossible to accurately calibrate
any device at the factory and be accurate after installation. Change in air
temperature, altitude, humidity, and other conditions can affect imaging. To
perform this calibration you must rst understand a few basic fundamentals
that affect imaging.
Temperature Please keep your PM5 at a reasonable constant temperature

at all times. For instance, if you turn off your air conditioning for several hours
and the room varies 10 degrees (F) or more in temperature you will get very
inconsistent results.
Humidity A constant humidity level +-5% is the best operating level for
your PM5. Calibrating at 50% and operating at 30% will produce bad results.
In general, the higher humidity level, the more consistent the image.

Laser Power The power of the imaging laser in the PM5 can be set from
your front panel or the web browser. This value defaults to level 4 and is
generally ne for most applications. The values range between 0 and 7. The
lower the value the lighter the image. Higher values result in darker imaging.
This may be a useful tool if you wish to reduce the thickness of your fonts,
etc. The default halftone calibrations in your PM5 are based on a power level
4. You can experiment with different levels, however if you choose a level
too low, an e-scanner error may occur. This error is temporary and you will
need to restart to your PM5 and adjust your laser power higher. In general the
lower the laser power, the better the image quality.
EP1 EP1 (critical to image quality) is a setting used to compensate for

background toning, a characteristic in all electrophotographic devices such as
your PM5. Devices that use toner to image plates must eliminate stray toner
particles that can show up in the white areas of the plate. The higher the EP1
setting of the PM5 the more stray particles are eliminated. However, if EP1
is set too high, it can affect your image quality. Your halftones may become
inconsistent and your solids may appear washed out. Usually, for the best
plate output, the EP1 setting should be between 18-23. For lower humidity
environments or high altitudes you may need to go to a higher setting. You
can experiment with the setting, but lower is always better for image quality
and worse for background toning. Once you set the EP1, you should not have
to adjust it unless your environmental conditions change or you replace your
imaging unit. If you do change the EP1 settings, your halftone calibrations
may need to be adjusted.
You can access the settings for laser power and EP1 in the front panel of the
PM5 or the web browser using the address shown in the front panel.
Calibrating Your Halftones:

In order to start the calibration of your PM5 access the web browser through
your computer.
Enter the URL displayed on the front panel of your PM5. For example
10.1.2.138. Click on the word Halftoning and then Halftone Calibration.

Halftone Calibration page.
Your PM5 comes with halftone calibrations that will be successful for most
applications but you may wish to set this yourself to gain greater control. Your
PM5 uses a technique called slots. Your PM5 contains 7 custom halftone
slots that you can use for unique halftone calibration. You will have to specify
each of these slots to have a unique media (paper, plate, lm, heavy stock,
userdef1, userdef2) and line screen (70, 85, 106, 120, 133, 150, 188).
There are 42 different combinations but you choose 7 for custom halftone
calibrations. The remaining combinations will be congured to their factory
defaults. There is a 188 LPI setting, although the PM5 is only guaranteed to
150 LPI.
You must now decide which halftone variations you wish to calibrate. It does
not matter which values go into which slot. For example 133 LPI/polyester
plate in slot 4. In order to change the values in a particular slot, click one of
the highlighted words in the slot and a page appears with pull down values
for LPI and media. After you choose your particular settings click the Save
button to enter these into the slot and it will return you to the Halftone
Calibration page.

You must now choose the Quick or Advanced calibration method. Each
slot has the word Quick or Advanced highlighted. The Quick method will
sufce for the vast majority of PM5 users.
Calibrating Using the Quick Method:

The quick method employs a custom gamma curve, which can be adjusted by
your settings. When you click on Calibrate (on the slot you have chosen) the
Quick Halftone Calibration page will be displayed. Install the media type you
wish to calibrate and print your test page. You will see the halftone samples
and a graph of the gamma curve from your selection. (You can see examples
of all LPI settings from the Home: Utility Pages: Halftone Calibration Page in
your web browser).
From the test page you just imaged, you can change the white point values
for this slot. You can use a loupe to select the rst box that contains a usable
and consistent halftone and enter the information as the white point. After
selecting a white point, use the loupe to locate a eld of 50% value from the
area under the white point on the test page. Record this number on your
computer screen and click Calibrate. Remember there is typically 10% dot
gain on your press with plates generated from your PM5.
Advanced Calibration:
Users with a Densitometer, may wish to more accurately calibrate the PM5.
It is typically useful to generate output from your printing press using this
method. Decide which media type, LPI and slot you wish to congure. Adjust
these values by clicking on the highlighted names in each slot and choose
advanced calibration.

When you click on Calibrate, the Advanced Halftone Calibration page
appears. Select your particular output options and Print your custom test
paper, plate or lm. Typically, for plates or lm, you may generate press
output for more accurate calibrations.
This output is now ready for calibration. The test output will generate many
boxes that correspond to the calibration boxes on the advanced calibration
web page. Each box should be read with a Densitometer (contact Xant
for qualied Densitometers) capable of reading our dot structure. Some
Densitometers may only read dots generated by a traditional imagesetter so
you may want to contact the manufacturer of your Densitometer for advice.
Take the Densitometer readings and enter each into the corresponding box
then click Linearize. Any boxes left blank will be generated but you must
enter at lease the rst and last box of each row. You may now image another
test page. This page will display the new calibration curve and should display
a relatively smooth S pattern if the process was done accurately. If it does
not, read your values again in the questionable areas, enter those values and
click Linearize. This process may be done as many times as necessary.
Information (Diagnostic, General, Installed Options)

This is detailed information that may be requested and used by Xant
Technical Support. Access this information through the platemaker browser
utilities.
Diagnostic Information allows you to check your platemaker EEPROM

status and contains other information that may be requested if you call
Xant Technical Support. If the EEPROM condition is good, you don't have
to do anything; if an error displays, contact Xant Technical Support or your
authorized dealer.
General Information provides you with miscellaneous information such as

the product name, engine speed, plate count, ROM version, etc.
Installed Options, as its name implies, allows you to check the installation
status of your options. Options not applicable to your platemaker may appear
in the list; if so, their status will be listed as not installed.
Interface Conguration
You can congure the platemaker Ethernet Interface both from the front panel
and via the browser utilities. You are able to set the IP address, network
class, subnet mask, gateway, DHCP, and duplex mode.

IO Settings
The IO Settings has AppSocket, EtherTalk, IP, and LPR options, each of
which displays current setting for its network protocol. You can check these
settings using the platemaker browser utilities I/O Settings options.
Language
Select the language for the platemaker front panel window from the
Language menu (Setup: Utility: Language). English is the factory default.
Lines Per Inch (LPI)

Lines per inch (LPI) settings allow you to select the LPI when it is not an
option in your software. You can set the LPI from the front panel LPI menu
(Setup: Graphic: LPI) or through the PPD options.
Plate Count
The Plate Count feature indicates how many plates have been imaged from
your platemaker. To check the current page count, use the Plate Count menu
(Setup: Utility: Features: Plate Count) or use the platemaker browser utilities
(Information: General Information).
Pinbar Menus
The Pinbar Alignment feature allows you to image two lines at the top of your
plates for use as an alignment tool for your plate punch. This feature must be
enabled (set to On) through the PPD Pinbar option before it is active on the
platemaker.
Once Pinbar Alignment is enabled in the PPD, set alignment options through the
front panel Pinbar menu (Setup: Utility: Pinbar). This menu has Length and Center
submenus that allow you to congure the placement and length of the alignment
marks, or use the platemaker browser utilities (Conguration: Pinbar Alignment).
If the Units feature is set to Euro, the Center and Length measurement
options appear in millimeters.

Pinbar window
Center - The Center menu allows you to set the placement of the alignment
marks from the center of the page. Options are from a minimum of 0.0" (0
mm) to a maximum of 3.0" (76 mm) in increments of 0.1" (2.54 mm) from the
center. For example, if you select 2"; one line images 1" from the left of center
and the other line images 1" to the right of center. The factory default is 2.0"
(51 mm).
Length - The Length menu allow you to designate the length of the two
alignment lines that image. Options are from a minimum of 0.0" (0 mm) to a
maximum of 3.0" (76 mm) in increments of 0.1" (51 mm). The factory default
is 0.5" (12.7 mm).
Platemaker Name
The front panel platemaker name menu (Setup: Utility: Features: Platemaker
Name) indicates the name assigned to your platemaker.
You can change your platemaker name using the browser utilities Platemaker
Name option. Look under Conguration: Network: EtherTalk. If you have
more than one platemaker on a network, renaming the units can prevent
confusion. To change the name, use the Setname.ps le in the Xant utilities.

Reset to Factory Defaults
You can reset your platemaker to factory defaults via the front panel keys or
the platemaker browser utilities. For detail, contact Xant Technical Support.
www.Xant.com/support
Security
The Security feature is designed to prevent unwanted changes to the
platemaker conguration. Some features that are congurable from the web
page can be locked by setting a password using the platemaker browser
utilities.
Login and Logout

When platemaker security password protection is active, you have to login to
access the platemaker secure web page areas and should log out when you
are nished.
1. Go to the PlateMaker 5 home page. Select Security: Login to open

the Login window. If no password is currently set, you can change the
options that normally would be protected by a password. If you want to
password protect these options, you need to set up a password.
2. Enter your password in the Password eld then click Submit. Now, you
can access the secure web page areas. When you are through, select
Security: Logout. The Logout window appears.
3. Click Submit. When a message appears that you are now logged out,
close the browser.
Set Password
Set Password allows you to set your platemaker password to access the
secure web page areas.

1. Go to the PlateMaker 5 home page and select Security: Set Password.
When a Set Password window appears, take the following appropriate
action.
Set Password window
a. If you do not have a password skip to step 2.
b. If you have a password but want to change it:, enter your

password in the Current Password eld and continue to step 2.
2. Type in the desired password (up to 8 characters in length) in the

New Password eld; then, re-enter that new password in the Re-enter
Password eld.
3. Click Submit. You now can access the secure web page areas. When
you are through, select Security: Logout. The Logout window appears.
4. Click Submit. Then, close your browser.
This new password will be required every time you log onto your platemakers
web page.

Erasing the Password
To erase the current password
1. Go to the PlateMaker 5 home page and select Security: Set Password.

The Set Password window appears.
2. Enter the your password in the Current Password eld and leave the
New Password and the Re-enter Password elds blank.
3. Click Submit. A message appears to let you know that the password has
been erased.
4. Close your browser.
Forgotten Password
If you have forgotten your password, go to
http://www.xante.com/support/PrinterSecurity.html
for instructions on resetting your password. The instructions for the
PlateMaker5 will be listed under the KEY1 heading.
Screen Shape / Spot Function

The Screen Shape feature allows you to select the shape of the dots that
make up the screen pattern for printing. Set this feature via the front panel
Spot Function menu (Setup: Graphic: Spot Function), via the platemaker web
browser utilities (Halftoning: Spot Function), or through the PPD options.
Shape choices include the standard, Euclidian, Enhanced 145 LPI; 197
LPI; 256 LPI, Line, Round, Ellipse, Square, Diamond, Rhomboid, and Dual
options. Also, there are options to turn on and off the Z-dot feature (see the
next section for Z-dot details) and the Enhanced Angles feature (covered
earlier in this chapter).
Clicking on Round and Ellipse allows you access advanced options for those
shapes. Both shapes feature an Inverted option that allows you to choose
how a dot is constructed within its grid. A standard dot is constructed from the
mid-point of the grid and expands toward the outside edges. For example, if
you change a 10% grayscale to a 90% grayscale, the dot expands from the
middle of the grid out. If you select invert and again switch from a 10% to
90% grayscale, the dot grows from the outer edges of the grid in toward the
middle.

Normal Ellipse Rotated Ellipse
50% Height 75% Height
Rotated 45 and Percent Dot Examples

Ellipse offers two additional advanced options: Percent and Rotate 45.
Percent allows you to dene the height of the ellipse relative to its width in
5% increments from 25% to 90%; for example, 50% denes an ellipse half as
high as it is wide. Rotate allows you to rotate the dot 45.
Z-dot - Z-dot is Xants implementation of a halftoning technique which

Z-dot
makes use of a supercell, rather than a single cell, to generate halftones.
This technology, which works with any of the screen shapes, allows you to
maintain 256 levels of gray at higher line screens, to decrease posterization,
and to compensate for dot gain; all at the same time. Set Z-dot through
the front panel (Setup: Graphic: Z-dot) or the platemaker browser utilities
(Halftoning: Spot Function).
Units (English and Metric)

The Units feature allows you to select the type of measurements used
when working with the platemaker. The English option sets measurement
units to inches; Metric sets units to millimeters. For example English Pinbar
measurements would appear in inches and metric measurements would
appear in millimeters.

Units window
You can select the type of units through the front panel Units menu (Setup:
Utility: Units) or via the platemaker web browser utilities (Conguration:
Units).
Utility Pages
The utility pages provide a way for you to check current conguration
settings, imaging quality, and other aspects such as the various line screen
brightness settings. You select these to print through the front panel Test
Images menu (Setup: Utility: Test Images) or the platemaker web browser
utilities (Utility Pages).
Start Page - This prints a page with basic printer information such as the
printers current name, resolution, page count, amount of installed
RAM, number of resident fonts, EtherTalk and LPR status, and the Ethernet
and IP addresses.

Low Toner Page - This prints a toner reorder form which you can ll out
and return to Xant or your Xant vendor.
Network Page - This prints a page listing current network EtherTalk, IP,
IPP, LPR, and Ethernet physical settings.
Font List Page - This prints a list of the Adobe PostScript 3 fonts resident
on your Xant printer
Font Sample Page prints samples of Adobe PostScript 3 fonts resident

on your Xant printer.
Menu Layout - prints a page listing the front panel menus and their current
settings.
1. Go to the printer home page
2. Select Utility Pages. The Utilities Pages window appears.
3. Select Print to the right of the utility page you wish to print
(Start Page, Low Toner Page, Network Page, Font List Page,
Font Sample Page, or Menu Layout Page). Depending on the
selected page, printing takes approximately 6 to 30 seconds.
4. Close your browser.
Halftone Calibration
alibration Page (Utility Plate
Plate) - Print this page to use for
selecting the white point for each LPI (lines per inch) and adjusting the
brightness and contrast levels for each LPI.
This page displays white point boxes (with no transfer curve applied) and
highlights the currently selected white point. It also shows 11 gray swatches
(from 0% gray to 100% gray in 10% increments) with the transfer curve
applied. It also contains concentric circle and bull's-eye patterns at the bottom
for use in laser power adjustment.

Grayscale Page - This page displays 256 gray swatches for the currently
selected LPI. The current transfer curve for the selected LPI is applied.
Fountain Page - This page displays vertical gradient/fountain strips for

each LPI, displaying the current settings for white point, brightness, and
contrast for each LPI. It also contains concentric circle and bull's-eye patterns
at the bottom for use in laser power adjustment.
CMYK Fountain Page - This page is similar to the fountain page except
that only fountains for the currently selected LPI are printed. Four fountains
are printed, each at different screen angles corresponding to each of the
CMYK colors. This page also contains concentric circle and bull's-eye
patterns at the bottom for use in laser power adjustment.
Blank Page - This page runs through the platemaker without an image. It is
used to check for jam issues without wasting toner, and it also can be used to
check for background toning.
Web Access (PlateMaker 5 Web Site, Register PlateSetter, and Help)

When you are online, you can use platemaker browser utilities to access the
platemaker web site (http://www.Xant.com/products/pm5), to register your
platemaker, and to get help.
1. Go to the PlateMaker 5 home page and select the desired web access,
http://www.Xant.com/products/pm5, Register PlateMaker 5, or Help.
When the selected sites window appears, take the following appropriate
action.
a. http://www.Xant.com/products/pm5: Browse this web site for

desired product support, and contact information as well as other
related details. When you nish, skip to step 2.
b. Register PlateMaker 5: Fill out and submit the registration form.

Then, skip to step 2.
c. Help: Browse Xants Support site for desired information. You

can search for information by product links, by topics through the
search option, or by the Frequently Asked Questions option.
2. Close your browser when you nish.
Y can register your platemaker during your setup if you are online or, you
You
can go directly to Xants web site at www.Xant.com to register or get help.
The PPD
The Platemaker 5 PostScript Printer Description (PPD) allows you to select
many settings from your applications print dialog box. These settings
override default settings and other software settings. You can customize
features for individual or all jobs without resetting the front panel menus or
using the platemaker browser utilities.
For these options to be available, the Adobe PostScript printer driver and
your platemaker PPD must be installed and congured properly. See chapter
2 (PC) or 3 (Macintosh) for details.
Usually, specic options in the PPD are accessed through the Device Options
tab (Windows 98/Me), the Device Settings tab (Windows NT/2000/XP), the
Printer Specic Options menu on a Macintosh (OS 9), and Printer Features
(OS X).
PPD windows
Selecting PPD Options (Windows 98/Me/NT/2000/XP)

To congure a feature from the Print dialog box
1. Install and congure the AdobePS printer driver and your platemaker
PPD following the instructions in chapter 2.
2. Select Start: Settings:: Printers (Windows 98/Me) or select Start:

Settings: Printers and Faxes (Windows NT/2000/XP).
3. Select the PlateMaker 5 and right click Properties.

4. Click the Device Options tab (Windows 98/Me) or click Printing
Preferences (or General tab) and then click Advanced (Windows
NT/2000/XP) to access the options. Then, select the desired setting
from each options drop-down menu.
5. Click OK. Then, when the Print dialog box reappears, click OK or Print,
depending on the application, to send the le to the platemaker.
Selecting PPD Options (Macintosh OS 9)

1. Install and congure the AdobePS printer driver and your platemaker
PPD. Then, open a le in your application.
2. Choose File: Print and make sure your PlateMaker 5 is selected in the
Printer drop-down menu in the Print Dialog box; then, click General to
display the drop-down list.
3. Choose Printer Specic Options. When the printer option menus

appear, select the appropriate settings from the option drop-down
menus.
4. Click Save Settings to save the Print dialog box settings as the defaults
for all jobs sent to the platemaker. Then, click Print to send the le to the
platemaker.
Page layout applications like QuarkXPress, Adobe PageMaker, and

Adobe InDesign have the ability to save settings built into them. See
their documentation for details.
Selecting PPD Options (Macintosh OS X)

1. Install and congure your platemaker; see chapter 3 for details. Then,
open a le in your application.
2. Select File: Print. The Print dialog box appears.
3. Select Printer Features from the drop-down menu. When the Printer
Features window appears, select the desired settings from the
drop-down menus by each option if necessary.
4. Click Print to send the le to the platemaker.

5. Multiple presets can be saved under the Presets drop-down menu or
from within certain applications, such as Adobe InDesign.
PPD Menus
The features in the following list can be congured from the Print dialog box.
Enhanced Angles Rotate 180 Degrees
Horizontal and Vertical Gripper Screen (LPI)
Pinbar Screen Shape
EP1 Media Width
340 Option Tray Switch
Mirror Print Optional Trays
Negative Print
Enhanced Angles, Lines Per Inch (LPI), Rotate, and Screen Shape features
are covered earlier in this chapter.
Some applications require additional conguration to access certain features.

See your application documentation. Depending on the application, a
Printers Default option may be available. When this option is selected, the
current setting is used for the job.
Conguring Platemaker Options

Various platemaker specic options become available through your software
applications after you install the platemakers PPD. This section covers these
options and suggested settings for them.
340 mm Option
The 340 upgrade allows you to print on media up to 340 mm wide to
accommodate plates ffor presses such as the Heidelberg PrintMaster QM.
This upgrade includes a plate feeder to make handling larger media easier
and more precise, and customized Xant Utilities. For more information on
this option, please visit our website at www.Xant.com.
Set the 340 mm Option through your application Print dialog box. Options are
[Installed] or [Not Installed].
Depending on the application used, a platemakers default option may be

available. When this option is selected, the current platemaker setting is used
for the job.

EP1 (Toner Control)
EP1 (Electrophotography) allows you to control the level of toner transferred
from the toner drum to the media to control toning.
Set EP1 from your application Print dialog box. Options are 0 up to 25. The
default setting depends on the selected media. The defaults are 10 for paper,
17 for Myriad 2 polyester plates, and 1 for Myriad lm.

for the job. Visit www.Xant.com for more details.
Gripper Offset (Horizontal and Vertical)

Gripper Offset allows you to adjust horizontal and vertical placement of an
image on media regardless of your applications limitations. With Horizontal
and Vertical Gripper Offset menus, you can ensure that an image is placed
correctly to be printed on a press.
Set Horizontal and Vertical Gripper Offset from your application Print dialog
box. [Off] makes no adjustment to the image position on the media and
gives a 2 (50.8 mm) gripper margin. The other options are in .25 (6 mm)
increments up to 4 (102 mm).
Media Weight
Media Weight allows you to designate the type of media used and to
access correct fuser temperatures for that media. Set Media Weight from
your application Print dialog box. Options are Paper, Heavy Paper, Cover,
Transparency, Polyester Plate, Matte Film, and Labels.
Mirror Print
Mirror Print allows you to produce a mirror image which is reversed left to
right. This type of image is used to produce right reading documents required
for imaging silk screens or lm negatives.
Set Mirror Print from your application Print dialog box. To ensure the highest
quality when producing mirror images, use this menu in the Print dialog box
rather than an application setting. True enables this feature and False (the
factory default) disables it.
Negative Print
Negative Print allows you to print an image which the white and black values
are reversed. This type of image is used in offset printing.
Set Negative Print from your application Print dialog box. To ensure the
highest quality when producing negative images, use this menu in the Print
dialog box rather than an application setting. [True] enables this feature and
[False], the factory default, disables it.

for the job.
If Negative is selected in the application, it will not use your platemakers

NEIT features. See Negative Enhanced Imaging Technology (NEIT) on the
Xant website ( www.Xant.com ).
Screen (LPI)
The Screen LPI (lines per inch) feature allow you to control the number of
gray levels and enhance the resolution quality of your printed image.
Usually you set lines per inch through your application. However, when LPI
is not a software option, you can use the Screen option provided by your
platemakers PPD in the Print dialog box.
Depending on the application being used, a platemakers default option may
be available. When this option is selected, the current platemaker setting is
used for the job.
Screen Shape / Spot Function

The Screen Shape feature allows you to select the shape of dots that make
up the screen pattern for your printed image. This feature is controlled by
your platemakers PPD that is loaded on your system during setup.
Set the Screen Shape menu option in your application Print dialog box. The
choice of shape depends on the type of print job. For Example, euclidian
is usually used for traditional offset printing, but others may choose line or
ellipse.
Depending on the application being used, a platemakers default option may

be available.

Tray Switch
Tray Switch allows you to select the platemakers tray chaining feature
on a per job basis. Tray chaining on your platemaker is controlled via the
platemakers PPD Tray Switch feature. Options are False (the factory default)
which disables chaining and True which enables it. When True is selected,
your platemaker automatically switches to another media source when the
current source runs out of media as long as the following conditions are met.
All selected media sources must contain the same size media. If the
platemaker detects a different size media when it switches to a new tray,
the platemaker stops printing.
All trays must be inserted properly. When Tray Switch is set to True, an
incorrectly positioned tray prevents the platemaker from printing.
Tray Switch only applies to the cassette(s), not to the Multipurpose tray.
Optional Tray(s)
The Optional Tray setting must be set to agree with your platemaker and
platemaker properties congurations. Otherwise, the tray will not appear or
be selectable from within your application.
CD-ROM
View Manuals
The View Manuals link opens a copy of your platemakers manual. Acrobat
Reader will need to be installed to view this manual.
1. Insert the Xant Utilities CD-ROM into your PC.
2. Click View Manuals or browse the manuals folder on the CD.
PS_Files Folder
This folder contains Adobe PostScript les to help setup and maintain your
platemaker. They help in areas such as keeping track of your platemakers
status, performing specic functions, and printing fonts samples. See the
Description.txt le for a description of each le.
Xant Web Access (Xant Web Site, Register Platemaker, and Help)
When you are on-line, you can access Xants web site, register your
platemaker, or obtain technical help.

1. Go to the PlateMaker 5 home page.
2. Select the desired web access, http://www.Xant.com (Xants web

site), Register Platemaker, or Help. When the selected sites window
appears, take the following appropriate action.
a. http://www.Xant.com: Browse the web site for desired

information. This site offers fast access to product, support,
contact, trade show, career, Xant, and other platemaker related
information. When you nish, skip to step 3.
b. Register Printer: Fill out and submit the registration form. Then,
skip to step 3.
c. Help: Browse Xants Support site for the desired information. You
can search for information by product links, by topics through the
search option, or by the Frequently Asked Questions option.
3. Close your browser when you nish.
You also can register your platemaker or access Xant on-line support
through your Xant Utilities.

Chapter 5 - Media: Selecting and Imaging
Media Specications
To ensure your job prints correctly, always use appropriate media. Store and
handle it carefully to prevent damage to the media and platemaker. This
section provides guidelines for selecting media and describes media types
and sizes for your platemaker.
Guidelines for Selecting and Storing Media

To prevent media jams and print quality problems when selecting media for
your platemaker, use media that
can withstand a temperature of 302 F (150 C).
Preprinted inks, such as letterheads, that cannot withstand these

temperatures can damage the platemakers fusing rollers permanently.
meets weight and media type requirements for the media source.
See Loading Media later in this chapter.
Do not use media that
is unusually thick, thin, wrinkled, torn, curled, creased, wet, damp, or
otherwise damaged.
is coated, synthetically reinforced, colored with surface treatment, or
heavily textured.
has metal clasps, strings, staples, cutouts, perforations, or windows.
has exposed adhesives or is a partial sheet of labels or a sheet on which
the glue has soaked through the labels.
Using media that does not meet these guidelines may void your platemaker
warranty. Xant is not responsible for damages caused by media. Repair will
be at the users expense.
To prevent damage to media, store media

in small, at stacks (not set on its side or end).
in the original wrapper in a location with a temperature range from 50 to
86 F (10 to 30 C) and a stable relative humidity from 30 to 65%.
in a dark area; do not expose it to direct sunlight.

Media Sizes
Your platemaker allows you to use media from 3.94" x 5.83" (100 mm x 148
mm) up to 13" x 25" (330 mm x 635 mm).
Printing on Custom Sized Media

Set the custom page size through your application. Make sure that paper size
selections in the page or document setup section agree with those in the Print
dialog box to ensure that the page prints correctly.
If a virtual memory error occurs, there is not enough platemaker memory to

process the job. In this case, try adding memory to your platemaker, printing
at a lower resolution, or using only platemaker resident fonts.
Media Types
Your platemaker supports paper, lm media, and direct plate materials with
weights from 16 - 36 lb. bond (60 - 135 g/m2).
Media Handling
This section describes using the paper cassettes, the optional paper feeders,
and the multipurpose feeder.
Media Sources
Your platemaker is equipped with a built-in paper cassette feeder and a
multipurpose tray; these provide an input capacity of approximately 500
sheets of standard (20 lb. bond /60 lb. text weight; [65 g/m2]) paper. You can
add up to 2 optional paper feeders to increase input capacity to approximately
1500.
All media sources can be used to increase the capacity for a single media
size with the tray switch option or as sources for different sizes or types of
media.
Loading Media
Select the cassette or multipurpose feeder as the media source using the
[Utility: Tray Select].
Load media in the cassettes and multipurpose feeder print side up, leading
edge to the back of the platemaker. Most media packages indicate the print
side.

Printing with Various Media Types
This section covers printing on lm, plates, and envelopes. It also lists Myriad
lm and Myriad 2 plate sizes.
Printing Film
With Xants optional patented NEIT, you can print directly to Xants Myriad
lm to create an image for burning metal plates and silk screen emulsions,
bypassing camera and darkroom steps. Myriad lm is a specially designed
lm with low UV blockage.
Always use the multipurpose feeder when printing lm.

Use only Xants Myriad Film (matte), designed specically for use with
your platemaker. Using other lm material may void your warranty.
Avoid handling lm excessively to prevent ngerprints and scratches.
Keep the platemaker clean.
Load up to 30 sheets of lm or to a stack height of .70" (18 mm).
Remove each sheet as it prints to prevent static buildup.
Do not fan lm. This causes static buildup which can cause jams.
Once an image is printed on Myriad Film, the toner side is the emulsion
side. For FilmStar 4 processing, lm loads emulsion side up.
To order Myriad Film, call your preferred Xant dealer or your Xant
Consumables Sales Representative at 800-540-7091 (US and Canada).
Part Number Size (inches) Size (millimeters)
200-100001 8.50" x 11.00" (Letter) (215 mm x 279 mm)
200-100002 8.26" x 11.69" (A4) (210 mm x 297 mm)
200-100003 11.00" x 17.00" (Ledger) (279 mm x 431 mm)
200-100004 11.69" x 16.54" (A3) (297 mm x 420 mm)
200-100005 10.00" x 15.00" (Universal) (330 mm x 470 mm)
200-100006 11.75" x 18.00" (298 mm x 457 mm)
200-100007 12.00" x 18.00" (304 mm x 457 mm)

200-100036 12.00" x 25.00" (304 mm x 635 mm)
200-100062 13.00" x 18.50" (Universal) (330 mm x 470 mm)
200-100063 13.00" x 25.00" (330 mm x 635 mm)
Printing Plates
Myriad 2 plates are made from a durable, scratch-resistant polyester based
material designed to resist excess scumming and inking on the printing
blanket. Unlike disposable plates made of other materials, these plates
produce brilliant halftones on up to 20,000 impressions under optimum
conditions without an external fuser.
Myriad 2 plates run well with rubber, acrylic, and oil-based inks and most
universal fountain solutions. You can use some silver-based fountain
solutions, but results are not reliable. Test the solution before using it on a
nal product.
The fast ink-up capacity of Myriad 2 plates results in a shorter initial run to
provide tone-free printing. These plates require a run of approximately 50
sheets after a dry start-up and approximately 10 sheets after stopping and
reactivating the dampening system.
Do not use conventional plate cleaners or blanketwashes on Myriad 2 plates.

These may dissolve the toner image.
Xant guarantees print quality only on Myriad 2 polyester plates

manufactured for the platemaker.
Always use the multipurpose feeder when printing plates.

Avoid excessive handling plates to prevent ngerprints and scratches.
Punch the plate after it is printed to prevent rough edges from damaging
the platemaker.
Allow enough space at the plate edges for the press gripper.
Load fewer plates if jams occur.
Remove each plate as it prints to help prevent static buildup.
Do not fan plates. This causes static buildup which can cause jams.

If you experience problems with the plates, refer to the troubleshooting
information.
The following chart lists Myriad 2 plate sizes. To order the plates, call your
preferred Xant dealer or your Xant Consumables Sales Representative at
800-540-7091 (US and Canada).
Myriad 2 Plates
Part Number Size
200-100050 10.00" x 15.00" (254 mm x 381 mm)
200-100051 10.00" x 15.50" (254 mm x 393 mm)
200-100076 11.00" x 18.50" (279 mm x 470 mm)
200-100052 11.75" x 18.50" (298 mm x 470 mm)
200-100053 11.75" x 19.38" (298 mm x 492 mm)
200-100054 12.00" x 18.00" (304 mm x 457 mm)
200-100055 12.00" x 19.38" (304 mm x 492 mm)
200-100056 11.75" x 19.88" (298 mm x 505 mm)
200-100057 12.00" x 19.88" (304 mm x 505 mm)
200-100058 11.00" x 18.00" (279 mm x 457 mm)
200-100059 12.00" x 25.00" (304 mm x 635 mm)
200-100060 13.00" x 19.38" (330 mm x 492 mm)
200-100061 13.00" x 19.88" (330 mm x 505 mm)
200-100082 13.39" x 19.88" (340 mm x 505 mm)

Chapter 6 - Maintenance and Specications
Maintenance
Proper care will extend the platemaker life. Use the guidelines in this section
to maintain your platemaker in optimum working condition and to ensure the
highest quality output.
Handling the PlateMaker 5

Use the following guidelines when handling or using your platemaker.
The platemaker weighs approximately 73 lbs. (50 kg.) with consumables
installed. Always have two people lift the platemaker, using the recessed grip
areas on the right and left sides only.
Turn off the platemaker at the end of the day.
Never move the platemaker with the imaging unit installed.
Do not place anything on top of the platemaker.
Always lift the platemaker by the recessed grip areas on the bottom left
and right never by the plate tray.
Make sure the platemaker location meets the requirements in
PlateMaker 5 Location in chapter 1.
Never oil the platemaker.
Allow the platemaker side vent at least an 8.0" (200 mm) clearance to
prevent overheating. Never insert anything into the vent.
Check the power cord monthly and replace immediately if you nd
damage.
Storing the Platemaker

Use the following procedure when storing the platemaker for an extended
period.
1. Turn off the platemaker and unplug the power cord from the power
source.

2. Remove all plates and close the platemaker including the top cover.
a. Store the platemaker and plates in an area with a temperature of

32 to 95 F (0 to 35 C) and a relative humidity of 15% to 80%
with no condensation.
b. Store the platemaker and plates in their original containers or

cover them to protect from dust.
Moving the Platemaker

Use the following procedure when moving the platemaker.
The platemaker weighs approximately 73 lbs. (50 kg) with consumables
installed. Always have two people lift the platemaker, using the recessed grip
areas on the right and left sides only.
1. Turn off the platemaker and unplug the power cord from the power
source.
2. Remove any plate that may be in the plate tray. Close the plate tray and
the top cover.
3. Remove the imaging unit. Never move the platemaker with the imaging
unit installed.
a. Place the imaging unit in its original bag to protect it from light. If
you no longer have this bag, place the unit in a dark bag or wrap it
in a dark cloth.
b. Ensure the imaging unit stays level during the move. Rock it gently
to redistribute toner before placing the unit back in the platemaker.
4. Remove the interface cables.
5. Move the platemaker to a location that meets the guidelines in

PlateMaker 5 Location in chapter 1.
6. Set up the platemaker following the instructions in chapter 1.
Cleaning the Platemaker

To help keep your platemaker running smoothly and to avoid unnecessary
problems, perform the following cleaning steps monthly. Also, clean the
platemaker inside after removing a plate jam or replacing the imaging unit.

Transfer Roller Cleaning
Use the following procedure to clean the transfer roller.
Required Equipment: Soft bristle brush

Vacuum with a soft brush attachment
or compressed air with safety glasses
1. Turn off and unplug the platemaker.
2. Remove the imaging unit.
3. Remove the roller assembly by turning up the rollers plastic levers, one
on each end; then, holding the levers, lift the transfer roller up and out at
a 45 angle.
Transfer Roller
4. Clean toner from the transfer roller with a soft bristle brush.
5. Vacuum the area using a soft brush attachment or blow it with

compressed air. Wear protective safety glasses when using
compressed air.
6. Lower the roller back into place with the gear end to the left, rst. Make
sure the lever protruding below the transfer roller ts inside the small
opening on the door.
7. Push the roller into its holding clips. The roller assembly should spring
back freely when pressed.

Imaging Unit and Manual Feed Area Cleaning
Clean the imaging unit and manual feed area after removing a plate jam or
replacing the imaging unit.
Required Equipment: Clean, dry, lint-free cloth
1. Turn off the platemaker and disconnect it from the power source; then,
remove the plate jam and the imaging unit.
Note: The exposure unit becomes very hot during operation. Always
allow this unit to cool completely before opening the exposure
unit cover. If a plate jam occurs in the exposure unit area,
turn off the platemaker and wait at least 20 minutes before
attempting to clear the jam.
2. Remove any plate scraps and wipe off plate and toner dust with a dry,
clean cloth.
3. Reassemble the platemaker and reconnect it to the power source.
Manual Feed Pick Up Roller Removal and Cleaning

Use the following procedure to remove and clean the pick up rollers.
Required Equipment: Flat head screwdriver

Cotton swabs
1. Remove all plates from the output and plate trays. Then, squeeze the
top cover latch to release the lock.
Open Top Cover and MP Tray

2. Open the top cover; the plate tray cover opens automatically as you
open the top cover. Make sure the top cover remains open until you
reach step 8.
3. Remove the imaging unit by grasping its handles and pulling it slowly
out of the platemaker. Once you begin pulling the imaging unit out of the
platemaker, remove the unit completely. The units shutter may not open
properly or may be damaged if the unit is pulled partially out and then
pushed back into the platemaker.
Remove Imaging Unit
4. Remove the two gray pick up rollers.
a. Release the hook on the white core roll from the groove on the
pick up shaft, using a at blade screwdriver carefully in order to
not break the hook.
b. Slide the core roll away from the pick up roller.
c. Holding the rubber side of the pick up roller up, slide it on the pick
up shaft to the outside of the drive pins on the shaft. Then, gently
pull up on he pick up roller to remove.

Manual Feed Pick Up Rollers and Pick Up Shaft
5. Clean the pick up rollers and pick up shaft by gently wiping them with
cotton swabs.
The arrows molded into the side of the pick up rollers show the direction
of rotation. Be sure to install the rollers correctly.
6. Replace the two gray pick up rollers using the following steps for each
roller.
a. Align the pick up roller above the pick up shaft and between two
core rolls; then, lower the pick up roller onto the pick up shaft.
b. Slide the pick up roller toward the pick up shaft drive pins until the
pins insert into the groove on the roller.
c. Slide the white core roll in the same direction toward the drive
pins, until its hook snaps into the groove on the pick up shaft.
7. Reinstall the imaging unit.
8. Close the top cover; then, close the plate tray.
Exterior Cleaning
Use the following procedure to clean the exterior of the platemaker.
Required Equipment: Water or mild detergent

Clean, lint-free cloth
1. Turn off your platemaker and disconnect it from the power source.

Use only water or mild detergent for cleaning. To prevent
discoloration, cracking, and deformation of the case, do not use
alcohol, ammonia-based cleaners, or other volatile cleaners on
or around the platemaker. Never spray or pour solutions directly
on the platemaker. Always put the solution on the cloth and wipe
it with the cloth.
2. Clean the platemaker exterior using a clean, lint-free cloth dampened

with water.
3. Give the platemaker a few minutes to dry thoroughly. Then, reconnect it

to the power source.

Chapter 7 - Troubleshooting
Introduction
This chapter describes the platemakers status messages that can direct you
to the source of a problem and that can suggest solutions for some typical
setup and image quality problems. It also covers plate and press issues and
provides information about preventing and clearing plate jams.
Status Messages
PlateMaker 5 front panel window messages provide status information and
can help you determine the source of a problem or plate jam.
Bad Imaging Unit The imaging unit is bad and needs to be replaced.
Calibrating The platemaker is calibrating and warming up.
Early Plate Jam A plate jam has occurred along the media path
caused by the plate reaching a position earlier than
expected.
E:FIFO The FIFO SIMM or SODIMM is not present, is not

inserted properly, or is broken.
E:Laser There is a hardware problem with the laser.
E:Motor There is a hardware problem with the motor.
Exit Plate Jam A plate jam has occurred after the plate has been
imaged but before it has been deposited in the
output tray.
Front Plate Jam A plate jam has occurred caused by the plate not
being pulled from the tray properly.
Holding The platemaker is ofine and data is coming across

the interface. It cannot receive the data when it is
ofine.
Imaging Unit Out Toner in the imaging unit is low or needs to be

redistributed.
PlateMaker 5 This appears when the platemaker is rst turned

on, before initialization begins.

Initializing The platemaker is warming up and performing
setup routines.
Inval Imaging Unit The installed imaging unit is not the right type and
should be replaced with a Xant unit.
Late Plate Jam A plate jam has occurred caused by the plate not
reaching the exit roller at the correct time.
Low Plate The plate stack is low in the plate tray. The
message appears during each plate feed.
Disregard it.
No Imaging Unit The imaging unit is either not in the platemaker or

not seated in place.
Ofine The platemaker is off line. It cannot receive or

process data.
Plate Jam A plate jam has occurred along the media path.
Plate MisMatch The plate loaded in the platemaker is not the same
size plate indicated for the job in the application le.
Plate Out There is no plate in the plate tray.
Processing The platemaker is processing a job to image.
Ready/Font Accel Font Accelerator is updating the RAM disk at

runtime with the most recently used fonts.
Ready The platemaker is on line and ready to accept a

job.
Ready/Imaging The platemaker is completing an imaging job and

ready to accept a new job to begin imaging.
Reset 1 The platemaker has reset to factory default settings

and the Reset and Enter keys can be released
safely.

Reset 2 The platemaker has reset to factory default settings
except for platemaker margins, gamma settings, IP
network parameters, and More X-ACT settings. The
Menu and Enter keys can be released.
Resetting Job The platemaker is resetting after the Reset key

has been pressed and an active job has been
cancelled.
Waiting The platemaker is processing a job and waiting to

receive more data before imaging.
Power and Setup Issues

This section provides tips for resolving problems concerning power to the
platemaker and the host or concerning the setup.
My platemaker has no power.

Make sure the power cord is plugged into the platemaker and the
power source.
Make sure the platemaker is turned on.
Make sure the power source is grounded, working, and rated for
100V, 15A.
My platemaker does not respond properly to my host using an Ethernet

connection.
Make sure all cables are connected and seated properly.
Make sure the correct Adobe PostScript driver and your platemaker
PPD are installed and congured properly.
Make sure the platemaker Ethernet interface is congured properly for
your operating environment.
Make sure the Macintosh or PC is congured properly to
communicate using the Ethernet connection.
Make sure the platemaker is on line.
Make sure the network is available. Try using the ping command.
Reduce the number of items on the network to determine the
problems source.

Make sure that you are using a crossover cable if you are directly
connecting the platemaker and a computer.
Do not use a transceiver that allows devices to daisy chain on a
twisted pair network.
When I image a scanned image, it is so dark that most of the detail is lost.
Adjust the platemaker gamma setting to change the midrange
grayscale values of the image. See Halftone Calibration in chapter 4.
Rescan the image with a higher resolution. Generally, black and white
images should be scanned at a resolution of two times the line screen
desired on the imaged output. Multiply this number by the ratio of the
imaged output size to the original image size.
SR = Print Image LPI x 2 x Image Size Ratio
SR = the Scan resolution
Image Size Ratio = printed image size/original image size
For example, for a line screen of 95, set the scanner resolution to 190
dpi (95 x 2). To image the same image at 75% of its original size, set
scanner resolution to 142 dpi (95 x 2 x .75).
Scanning the image at a lower than optimum resolution results in
less detail. Scanning at a higher resolution increases le size and
processing time, and it may only slightly increase the amount of detail.
Image Quality Issues

This section provides tips for resolving platemaker output quality problems.
Imaging Unit Control

If your platemaker does not produce the rich, black images that you expect,
try redistributing the toner in the imaging unit and adjusting the image density
before replacing the imaging unit.
Redistributing Toner
If you have not used the imaging unit in several days, toner may have settled.
Remove the IU from the platemaker, and shake the unit gently to redistribute
toner. Replace the IU in the platemaker. See Imaging Unit in chapter 1.

Adjusting Density
You can increase or decrease the amount of toner applied by the platemaker
using the density dial.
The amount of toner used increases as dial settings move from low (L) to
high (H). Imaging with too high a setting shortens the life of the imaging unit
and may degrade image quality.
To adjust the density dial
1. Open the plate tray by grasping the handle in the top center of the cover
and pulling down.
Adjust Density Dial
2. Turn the density dial toward the H (Higher density) to darken the image
or toward the L (Lower density) to lighten the image.
3. Close the plate tray.
Check the density dial when you replace an imaging unit. The setting required
for the previous unit may be too high or too low for the new unit.

Miscellaneous Image Quality Issue
The solid black on the image or text is washed out.
The plate may be damp or otherwise damaged.
The toner may have settled in the imaging unit.
Remove and shake the unit gently to redistribute the
toner.
Toner may be low in the imaging unit or the unit may
need replacing.
Random black dots appear on the imaged plate.

The media path may be dirty. Image several blank
plates to clean the path.
The imaging unit may need replacing.
Vertical black streaks on the imaged plate.

Repetitive defects appear on the imaged plate.

The media path may be dirty. Image several blank
plates to clean the path.
Toner may have settled in the imaging unit. Remove
and shake the unit gently to redistribute the toner.

Some characters are missing or only partially imaged.
Check for an obstruction to the scanner.
Toner on the imaged plate smears when rubbed.

The media type selection may be incorrect.
The exposure unit may not be working properly and
may need to be replaced.
Instead of my image (or text), the output is a blank page.

The sealing tape may not be pulled out of the IU.
The platemaker may have fed two plates at a time.
Only load one plate at a time.
Instead of my image (or text), the output is a solid black page.

The High Voltage Power Supply could have failed.
Check the contacts inside the platemaker.

Blank areas appear in my image (or text).
The sealing tape may not be pulled completely out of
the imaging unit.
The plate comes out of the platemaker creased or crumpled.

The plate may be loaded improperly.
The Exposure Unit/Fuser may be damaged and need
to be replaced.
The image is smudged or small spaces are plugged.

The calibration may be off.
Vertical blanks appear on my image (or text).

The imaging unit may not be properly installed.

The image is blurred on the output.
The transfer roller may need to be adjusted.
Bold print appears shaded on the output.

The calibration may be off.
The black graphics may not be pure.
Horizontal banding appears on the imaged output.

Dust, toner, and debris may have accumulated inside
the platemaker.
Toner may have settled in the imaging unit. Remove
and shake the unit gently to redistribute the toner.
The platemaker settings or the application settings
may need adjustment for the image. Lowering the line
screen (at a set resolution) produces larger dots and
more levels of gray, which result in a more accurate
image representation.

My image is clipped when I image it.
Make sure the document size in your applications
Page Setup matches the document size specied in
the Print dialog box.
Plate and Press Specic Issues

This section addresses plate and press specic issues.
Random holes appear on my plate output.

There may be dirt in the plates coating. Re-image the
image on a plate that has been protected from the
environment.
The plate path may be dirty. Image several blank plates
to clean the path.
Stray toner particles appear on the nal press output.

Static electricity can cause extra toner particles to
adhere to the plate before imaging. Environmental
humidity and temperature affect static electricity
buildup. Make sure the areas where plates are
used or stored meet the humidity and temperature
environmental requirements set for the platemaker.

Inking up occurs on the nal press output.
Inking up can occur when ink rollers come into contact
with a dry plate. Rewet the plate with water and restart
the press. If this does not resolve the problem, re-wet
the plate with straight fountain solution.
A dried-in image is caused when ink is allowed to dry
on the plate. Wash the plate with water and restart the
press. If this does not resolve the problem, re-wet the
plate with straight fountain solution.
A ooded image is the result of an overload of ink on
the plate. Incorrect water to fountain ratio can cause
this. Increase the concentration of fountain solution in
the fountain/water mixture.
A slight tint appears on the entire page except for a small strip of
approximately .25 (6 mm) at the top.
If the tint appears on the plate, check the platemaker
density setting and re-image a new plate.
If the tint appears on the nal press output, but not the
plate, check the wetting solution mixture.
- Increase the fountain solution concentration in the
wetting mixture.
- Check the pH of the fountain solution and adjust, if
necessary. Optimum range is 4.5 to 5.5.
- Use an alcohol substitute, such as Varn Laser Etch
1000, instead of alcohol. The alcohol may cause
premature ink breakdown.
- Check the alcohol or alcohol substitute to water
ratio. The ratio should be no greater than 32:1. Add
fountain solution to lower the alcohol or alcohol
substitute percentage.

Spaces around characters in the text are being plugged after 50 to 100
impressions are run.
This problem could be caused by an incorrectly mixed
wetting solution.
- Increase the fountain solution concentration in the
water mixture.
- Remix the fountain solution, using the
manufacturers suggested ratio.
This problem could be caused by a problem with the
blanket.
- Check the plate to blanket pressure. The stripe
should be .125 (3 mm) across the width of the
plate.
- Clean the blanket with fountain solution to remove
alkaline residues from coated and parchment
stocks.
Mechanical Issues
This section provides tips for resolving problems with the platemaker
mechanical setup.
My platemaker is making funny noises.

Make sure the platemaker is set up on a stable, level surface.
Make sure the tray cover is closed rmly.
There may be a foreign object in the platemaker. Turn off the
platemaker and remove the object.

Plate Jams
This section contains suggestions for solving plate jam problems.
Preventing Jams
Use the following guidelines to prevent most plate jams.
Make sure the platemaker is level and in an appropriate location.
Make sure plates are Myriad 2.
Make sure plates are stored properly.
Make sure the plate is loaded properly in the tray.
- Load and image only one plate at a time.
- Make sure the correct size plate is loaded in the plate tray.
Make sure the output tray does not become overlled.
Remove any plate in the plate tray before turning on the platemaker.
Reinsert the plate when the platemaker displays the Ready message.
Use the Xant PlateMaker 5 imaging unit.
Locating Jams
Always remove a jam by pulling the late out in the direction of the plate feed.
Damage caused by improper jam removal is not covered by your warranty.
D
C
Plate Path
In the plate tray and the imaging unit areas (A)
In the back of the platemaker (B)

Around the imaging unit (C)
In the exit area under the exposure unit cover (D)
Use the following procedures to locate a plate jam; then, see Clearing Jams
later in this chapter for details on removing the jam.
1. Check for plate jams in the plate tray.
2. Check for plate jams in the exit area under the exposure unit cover.
3. Check for plate jams around the imaging unit.
4. Check for plate jams in the back of the platemaker.
5. Reassemble the platemaker.
Clearing Jams
This section describes removing plate jams from specic locations.
Always remove a jam by slowly and carefully pulling the plate out in the
direction of the plate feed. Damage caused by improper jam removal is not
covered by your warranty.
Clearing a Plate Tray Jam

The plate tray opens automatically as you open the top cover. The plate
tray does not open to a 90 angle. To prevent damage, do not exert strong
pressure or place heavy objects on the tray.
1. Remove any plates in the input/output trays
Open Top Cover and Plate Tray

2. Squeeze the latch on the top cover to release lock.
The plate tray does not open to a 90 angle. To prevent damage,

do not exert strong pressure or place heavy objects on the tray.
Remove Imaging Unit
3. Remove the imaging unit from the PlateMaker 5 by grasping the unit by
the handles on the top and pulling it slowly out of the platemaker.
Once you begin pulling the imaging unit out, remove the unit
completely. The drum shutter ay not open properly if the unit is
pulled out partially and then pushed back in. This can damage
the imaging unit or result in a malfunction.
Place the imaging unit at on a level surface.
Always remove a jam by pulling the plate out in the direction of

the plate feed. Damage caused by improper jam removal is not
4. Remove the jammed plate from the plate tray in the feed direction.
5. Remove, clean, and reinstall the pick up rollers.
Clearing a Back of Platemaker Jam

1. Open the platemaker back cover by grasping the notches on the upper
left and right edges of the cover and pulling down.
The cover is held in place by two strong springs. Hold it open

with one hand to avoid pinching your ngers.

Open the Back Cover and remove Jam

2. Remove the jammed plate from the back of the platemaker.
3. Close the back cover.
Clearing a Imaging Unit Area Jam

The inside of the platemaker becomes very hot during operation. Do not
touch any area with a high-temperature warning label without rst turning off
the platemaker and allowing it to cool for at least 20 minutes.
When the platemaker is turned off, all job information still in memory is lost;
the Jam Recover feature cannot image the last page processed.
1 Remove the imaging unit from the platemaker by grasping the unit by
the handles on the top and pulling it slowly out.
Once you begin pulling the imaging unit out, remove the unit
completely. The drum shutter may not open properly if the unit is
pulled partially out and then pushed back in. This can damage
the imaging unit or result in a malfunction.
Place the imaging unit at on a level surface.


2. Remove a jammed plate from the back of the plate tray and from the
imaging unit area.
Clearing an Exit Area Jam

The fuser becomes very hot during operation. Do not touch any area with a
high-temperature warning label without rst turning off the platemaker and
allowing it to cool for at least 20 minutes.
When the platemaker is turned off, all job information still in memory is lost;
the Jam Recover feature cannot image the last page processed.
Open Fuser Unit Cover
1. Open the fuser unit cover by pulling it toward the back of the
platemaker.
2. Open the fuser unit drum cover using the colored tabs on each side of
the cover.
Remove Jam from Fuser Unit

3. Remove any jammed plate from the fuser unit area.
4. Close the fuser unit drum cover using the colored tabs on each side of
the over. Then, close the exposure unit cover.
Make sure the fuser unit cover is closed properly to prevent

image quality problems.
Reassembling the Platemaker

1. Insert the imaging unit.
2. Close and latch the top cover.
If the platemaker was turned off to clear a plate jam, turn on the
platemaker before loading a plate tray.
3. Verify that Ready appears in the front panel window.

Technical Support
If you encounter problems that cannot be resolved by following the
procedures in this chapter, you may call Xant Technical Support at
800-926-8393 (US and Canada) from 7 A.M. until 6 P.M. Central Standard Time
(CST) Monday through Friday. From other areas, call your Xant vendor.
Depending on your service agreement, there may be a charge for Technical
Support.
To assist our technicians in serving you more effectively, please have the
following information available when calling for Technical Support.
Platemaker model and serial number (on the Xant sticker on the
back of the platemaker).
Platemaker 5 startup page.
Your computer type and operating system (version number)
Conguration menu settings for your platemaker interface
Applications (including version numbers) you are using
Full description of the problem
List of error or status messages if applicable
Also, you can fax questions to Xants Technical Support at 251-473-6503.

Include your name, your company name, and the troubleshooting information
listed earlier in this section. Indicate whether you wish the response to be
faxed or emailed and include the appropriate number or address.
If you have access to the internet, you can access Xants web page at:
www.xante.com
You also can e-mail questions to Xant Technical Support.

Y
PlateMaker 5 Users Guide REV1 4-18-08

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PlateMaker 5 Users Guide 1

Adobe, Adobe Illustrator, Adobe PageMaker, Aldus, Adobe

Helvetica, New Century Schoolbook, and Times are registered trademarks

FreeHand is a trademark of Macromedia, Inc. Microsoft, Windows,

Netscape Navigator is a registered trademark of Netscape Communications

PowerQuest is a registered trademark of PowerQuest.

QuarkXPress and Quark are registered trademarks of Quark, Inc.

Preps is a registered trademark and ScenicSoft is a trademark of

Ethernet and Xerox are registered trademarks of Xerox Corporation.

2 PlateMaker 5 Users Guide

Changes or modications to this unit not expressly approved by the party

PlateMaker 5 Users Guide 3

For 115 Volt Conguration:

For 230 Volt Conguration

4 PlateMaker 5 Users Guide

EN 50081-1 Generic Emissions Standard for Residential, Commercial and

EN 50082-1 Generic Immunity Standard for Residential, Commercial and

EN 55022 Limits and Methods of Measurement of Radio Interference

IEC 1000-4-2 Testing Measurement Techniques, Electrostatic Discharge of

IEC 1000-4-3 Testing and Measurement Techniques, Radio Frequency,

IEC 1000-4-4 Testing and Measurement Techniques, Electrical Fast

MIL-STD-45662A Calibration System Requirements

EN 60950 Safety of Information Technology Equipment including

I, the undersigned, hereby declare that the equipment specied above

PlateMaker 5 Users Guide 5

6 PlateMaker 5 Users Guide

PlateMaker 5 Users Guide 7

8 PlateMaker 5 Users Guide

PlateMaker 5 Users Guide 9

The PlateMaker 5 provides a complete prepress solution for graphics

About this Manual

10 PlateMaker 5 Users Guide

IDT 79RC32355 Processor Std.

Adobe PostScript 3 Std.

136 PostScript Fonts Std.

Engine Speed (letter/A4):

PlateMaker 5 Users Guide 11

Mirror Print Std.

Negative Print Std.

Tray Chaining Std.

Xant Utilities (PC and Macintosh) Std.

Internal IDE Hard disk Opt.

Fuser Temperature Control Std.

Clean Plate Technology

Graphic Software Package

Gripper Offset Std.

NEIT (Negative Enhanced Imaging Technology) Std.

12 PlateMaker 5 Users Guide

1. Remove the items packed on top of the platemaker.

PlateMaker 5 Users Guide 13

Your platemaker package contains the following items:

Imaging Unit (IU)

Quality and reliability of relled imaging units vary; Xant recommends

Handling the Imaging Unit

The toner is highly combustible. Never dispose of it by incineration.

Removing and Installing the Imaging Unit

3. Remove the imaging unit if it is in the printer by grasping the handles

Once you begin pulling the IU out of the platemaker, remove it

PlateMaker 5 Users Guide 15

16 PlateMaker 5 Users Guide

2. Place the cassette on a at surface and remove the cassette cover.

5. Adjust media guides to the size of the paper stack.

PlateMaker 5 Users Guide 17