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Abstract
International Fusion Materials Irradiation Facility (IFMIF) is an accelerator-based deuteron /lithium neutron
source for testing fusion materials. High-speed flow up to 20 m/s is required for the liquid lithium target to remove high
heat load 1 GW/m2 of deuteron beams. Thermal-hydraulic stability of the target system is required during long-term
operation of IFMIF. Thermal-hydraulic analyses and simulation experiments with water jets were carried out to verify
the stability of the IFMIF target flow. Appropriateness of concept of the high-speed flow on concave back-wall was
verified by the analyses. There were enough temperature margins to avoid boiling and a thickness margin of 3 mm in
the target. Acceptable range of the back-wall radius was 100 /1000 mm. By the experiments with different nozzle wall
roughness, main cause of surface waves was found to be boundary layer at the nozzle exit depending on the wall
roughness. Cause of increased surface waves in case of the coarse-wall nozzle was a transition from laminar to turbulent
boundary layer. Based on the experimental results, a wall roughness less than 6.3 mm was recommended for IFMIF
target. These results give stable conditions of the IFMIF target, verify the appropriateness of its design and give
guidelines on its fabrication.
# 2002 Elsevier Science B.V. All rights reserved.
Keywords: Fusion material; Fusion neutron; IFMIF; Lithium flow target; Thermal-hydraulic analysis; Flow boiling; Free surface;
Interfacial stability; Surface wave; Flow simulation; Boundary layer
were carried out with a target width of 100 mm required about the acceptable range of the target
and a thickness of 19 mm to achieve stable jet at specification and requirement on the target fabri-
high speed up to 17 m/s. Deviation of jet thickness cation. Therefore, more investigations, especially
and instability of target surface were observed. on thermal and hydraulic stability, and design
After the FMIT project, efforts for the develop- work have been required for IFMIF target system.
ment of such a neutron source were continued in Issues associated with the stability of the target
1988 /1992 by Energy Selective Neutron Irradia- flow have been investigated for years and are
tion Test Facility (ESNIT) plan [2] in Japan. included in one of the essential tasks during
Utilizing the essential technology basis defined IFMIF-KEP.
by the FMIT and the ESNIT, the IFMIF project This paper focuses on the thermal and hydraulic
has been initiated as an international collaboration analyses and flow experiments with water which
among the European Union (EU), Japan, the have been carried out to verify and clarify the
Russian Federation (RF) and US under the thermal-hydraulic stability of the target flow and
International Energy Agency (IEA) since 1995 thus the appropriateness of target design.
[3,4]. The IFMIF provides larger irradiation
volume than those of the former facilities. Three-
year key element technology phase (KEP) was
initiated in 2000 to reduce the risk factors of key
2. IFMIF target geometry to satisfy the
technology needed to achieve continuous wave
requirements on Li flow
(CW) beam with the current of 250 mA and energy
of 40 MeV, to achieve the corresponding power
In the IFMIF target, a reference design adopts a
handling capabilities in the liquid Li target system,
double reducer nozzle to generate high-speed flows
and to satisfy the availability and reliability of the
without separation in the flow nozzle and a
target during long-term operation of the IFMIF
concave wall to avoid boiling of the Li flow with
[5,6].
a static pressure in the high-speed Li target flow in
To provide the high-flux neutron field in the
centrifugal force field. Table 1 and Fig. 1 show the
above-mentioned volume with gradient less than
main specifications and a schematic representation
10% cm1, nearly uniform broad beams are
of IFMIF target, respectively. The target flow
irradiated at a footprint of 200 /50 mm2 on the
width of 260 mm is selected to cover the beam
Li target. This footprint size is far larger than that
width of 200 mm. The flow thickness of 25 mm
of FMIT, whose beam distribution is nearly
was expected to cover the range of deuteron beams
Gaussian with 30 /10 mm2 as full width at half
penetration at an energy of 40 MeV. The D
maximum (FWHM) [7]. Furthermore, the heat
beams are injected in a region at 150/200 mm
load by D beams is up to 10 MW in IFMIF,
while it was 3.5 MW in FMIT with beam current
Table 1
of 100 mA and energy of 35 MeV [7]. To remove Specification of IFMIF target
such a high heat load of 1 GW/m2, 10 MW at a
footprint of 200 /50 mm, high-speed flows of up Beam deposition area 200 (Width)/50 mm (Height)
to 20 m/s are required for the IFMIF liquid Li Width of Li jet 260 mm
Thickness of Li jet 19, 25 mm (for 32, 40 MeV D beams)
target with a free surface without boiling of the Li (D )
flow during the beam irradiation. Furthermore, Average velocity of Li 15 m/s (range 10 /20 m/s)
thermal and hydraulic stability is required on the jet (U0)
target flow during long-term operation of the Flow rate of Li 0.130 m3/s (U0 /20 m/s, D/25 mm)
target system with the availability of 95%. To Average temperature 250 8C at upstream of beam deposi-
of Li tion, 285 8C at downstream of beam
achieve stable intense neutron field in IFMIF, the deposition, (40 MeV D beams, U0 /
jet thickness and surface fluctuation are required 20 m/s)
to be more controlled than those measured and Pressure at jet surface 1/10 3 Pa
observed in the FMIT experiments. Clarification is
M. Ida et al. / Fusion Engineering and Design 63 /64 (2002) 333 /342 335
p
2an ln[2cos u=2] 2bn ln[2sin u=2] [am 2bn (an bn ) (an bn )] cos u
xn ; (1)
2p
p
bn (an bn )u [am 2bn (an bn ) (an bn )]sin u
yn ; (2)
2 2p
where an and bn are widths of the inlet (u 0/p, reducer nozzle with flow width ratio of 10:2.5:1
xn 0//) and outlet (u0/0, xn 0//), respec- was introduced. The curves of upstream part (x1,
tively. Shima obtained these equations based on 9/y1) and downstream part (x2, 9/y2) are given
the potential flow theory that is applicable to low- with Eqs. (1) and (2) and with the following inlet
viscosity fluid. In the IFMIF, a contraction ratio and outlet sizes:
through the nozzle is selected to be 10 because of a
requirement from the Li loop design to control a1 250 mm;
flow velocity in the piping. In case of actual fluid b1 62:5 mm for the upstream part (x1 ;9y1 );
336 M. Ida et al. / Fusion Engineering and Design 63 /64 (2002) 333 /342
3.2. Results
3. Thermal-hydraulic analysis of Li target
The liquid Li is heated up while it flows through
Thermal-hydraulic analyses have been carried the heated region. The maximum temperature in
out to verify the appropriateness of the reference every case was indicated at the point with a depth
target design mentioned above and to clarify the of 19 mm (i.e. peak location of the energy
acceptable range of target specification such as deposition) and L //25 mm in flow direction
flow velocity and back-wall radius. (i.e. lower edge of D beams). Fig. 4 shows the
calculated Li temperatures and the boiling points
3.1. Calculation model depending on the calculated pressure. The tem-
perature and pressure are those at the location of
The thermal behavior of the IFMIF Li flow can L //25 mm. The Li temperature in three cases of
be predicted without real beam heating, because RW /100, 250 and 1000 mm were almost same.
an effect of beam momentum as pressure on the The curves of Li temperature have shapes similar
free surface can be neglected. For example, under to that of energy deposition in Fig. 3. It means that
a condition of irradiation by beams with an energy an effect of thermal conductivity on temperature
of 40 MeV and a current of 250 mA onto Li flows distribution is not significant in target flows with
with a velocity of 20 m/s, pressure by the beams high velocities. There was no change in Li
momentum is about 32 Pa, which gives displace- temperature in the depth region of 22/25 mm.
ment of 0.02 mm in thickness on Li flow surface The Li temperature is always lower than the
[9]. Numerical calculations thus have been carried boiling point. For the reference case U0 /20 m/s,
out to simulate the thermal-hydraulic behaviors of RW /250 mm, there is temperature margin be-
IFMIF Li target, to verify the appropriateness of tween Li temperature 280 8C and boiling point
the target concept and design, and to estimate 344 8C at the surface. The margin is far larger
temperature and spatial margins. (between 408 and 1121 8C) inside the flow than at
The two-dimensional analyses were performed the surface. While the boiling points are 344 8C at
employing a cylindrical coordinate shown in Fig. the surfaces because of vacuum condition of 0.001
3, because the beam width of 200 mm is large Pa, they increase with depth because of the
enough and another numerical simulation [10] centrifugal force field. The pressure in Li flow is
predicted that the three-dimensional convection almost in inverse proportion to back-wall radius
at the beam edge induced by density variations was RW, because the pressure is given as integration of
negligible even in the significant centrifugal force rU2/R , where r , U and R are the Li density,
field. A multi-dimensional, transient, thermal- velocity and curvature radius of streamline in
hydraulic code FLOW-3D [11] was used for both every location, respectively. Therefore, as shown
M. Ida et al. / Fusion Engineering and Design 63 /64 (2002) 333 /342 337
Fig. 4. Depth profile of Li temperature and boiling point. (ED /40 MeV, L //25 mm).
The amplitude of surface waves was observed to the surface [13 /15]. Therefore, the main concern
be less than 1 mm in former water experiments about the flow stability has moved to surface
[13 /15]. Wave amplitudes on Li surface are stability.
expected to be less than 1 mm because the surface
tension of Li is higher than that of water.
Uncertainty of beam penetration depth is expected 4.1. Effectiveness of water experiment to simulate
to be less than 1 mm even assuming 1 MeV in surface stability of high-speed Li flows
deviation of D energy, as shown in Fig. 3. As a
result, the calculated spatial margin of 3 mm is The main cause of such surface waves is the
large enough to avoid a direct penetration of D velocity distribution in boundary layer at the
beams into the back-wall or a significant heating nozzle exit. The velocity distribution is formed
of Li at low velocity in a boundary layer. along the nozzle wall and its recovery into uniform
velocity in shear layer under free surface was
observed in the former water experiments [13 /
15]. The velocity distribution in Li flow is nearly
4. Simulation experiment by water jet flow equal to that in water flow, because the formation
of boundary layer and the velocity recovery
Water experiments have been performed to depend on Reynolds number. To investigate the
investigate the hydraulic behavior of Li flow for surface behavior, water experiments have been
IFMIF target. Because the kinematic viscosity (n) carried out using small, horizontal, test equipment.
of water 1.01 /106 m2/s at 20 8C is nearly equal Effects of gravity and centrifugal forces on surface
to that of Li 0.98 /106 m2/s at 250 8C, water wave can be ignored according to former experi-
flow can simulate Li flow with matching both ments and the linear stability theory [13 /15] in
Reynolds numbers (Re ) on the same size geome- case of high-speed flow. While Gortler instability
tries. Nearly full-size, vertical flow experiments will occur in a boundary layer on the side of
were performed since 1995 to verify the appropri- concave wall, it is expected not to affect stability
ateness of the double reducer nozzle [13]. High- on the surface side around the location of beams
speed water flows up to 20 m/s were successfully footprint only about 150 mm downstream from
generated through the nozzle with neither separa- the nozzle exit.
tion in the nozzle nor significant deformation of The most remarkable difference between Li and
free surface flow along concave back-wall. In these water flows is their surface tensions s/0.386 N/m
experiments, 2D and 3D waves were observed on for Li at 250 8C and 0.0728 N/m for water at
M. Ida et al. / Fusion Engineering and Design 63 /64 (2002) 333 /342 339
Fig. 5. Roughness growth of free surfaces depending velocity and nozzle-wall roughness. (White arrows indicate flow directions).
coarse (100 mm) wall nozzles. Fig. 5 shows the U(y) 1 U(y)
observed surfaces at the viewing port 150/200 mm
downstream from the nozzle exit. Three pictures in
d2
g
0
U0 U0
dy ; (4)
Fig. 6. Characteristics of displacement thickness (a) and momentum thickness (b) depending average velocity and nozzle-wall
roughness.
coarse one. Both boundary layers are laminar. At flows up to 20 m/s on concave back-walls.
U0 /10 m/s, H12 is 2.3 (still laminar) for the There is enough temperature margin to avoid
smooth one but 1.6 (nearly turbulent) for the boiling in the IFMIF target and a spatial
coarse one. The characteristic change from lami- margin of 3 mm for jet thickness. Acceptable
nar to turbulent occurs at velocity range beyond range of the back-wall radius is 100 /1000 mm,
about 5 m/s in case of the coarse-wall nozzle. while reference is selected as 250 mm.
The result shows that surface wave growth 2) Water experiments with different nozzle
mainly depends on the surface roughness of the roughness of 6.3 and 100 mm showed that
nozzle wall. The coarse-wall nozzle brings surface the main cause of surface wave was boundary
instability at low velocity with changing boundary layer at a nozzle exit depending on wall
layer from laminar to turbulent. Nearly the same roughness of the nozzle. Based on these
change is expected to occur for Li flow because of results, the roughness of IFMIF target nozzle
similarities in kinematic viscosity and Reynolds is recommended to be less than 6.3 mm.
number between Li and water. The nominal value 3) Cause of the increased surface waves in case of
of wall roughness 6.3 mm is acceptable, while it is the coarse nozzle of 100 mm is transition from
easily achieved by machining on the stainless steel laminar to turbulent boundary layer above a
nozzle. Further study is required to investigate flow velocity about 5 m/s.
growth of the wall roughness considering erosion
and corrosion during long-term operation. These results give conditions of thermal-hydrau-
lic stability of Li target and stable operation of the
Li loop, verify the appropriateness of present
design on IFMIF target system and give guidelines
5. Conclusions
on the target design and fabrication.
Thermal-hydraulic analyses and simulation ex-
periments with water jet were carried out to verify
the thermal-hydraulic stability of IFMIF target Acknowledgements
flow and the appropriateness of target design, and
to estimate design margins. The conclusions from The authors are grateful to Dr. M. Seki and
the analyses and the experiments are the following: Professor H. Matsui for the discussion on effec-
tiveness of simulation experiment with water jet to
1) Thermal-hydraulic analyses verified the ap- investigate surface behavior of high-speed Li
propriateness of the concept of high-speed flows, and to Dr. M. Akiba for the guideline on
342 M. Ida et al. / Fusion Engineering and Design 63 /64 (2002) 333 /342
the experiments and evaluation of the experimen- [8] A. Shima, Theory of Direct and Inverse Methods to
Obtain Nozzle Shape, Mem. Inst. High Sp. Mech., Japan,
tal results. Appreciation is given to members of
17(164) (1961/1962) 61 /86. (in Japanese).
Thermal-hydraulic Safety and NBI Heating La- [9] IFMIF-CDA Target Group, IFMIF-CDA Technical
boratories in JAERI on their preparation and Workshop on Lithium Target System, July 18-21, 1995,
operation of the water experiments. JAERI, Tokai, Japan, JAERI Report, JAERI-Conf 95-
019, September 1995.
[10] M. Ida et al., Fluid Stability Analysis for IFMIF Target,
Proceedings of the International Topical Meeting on
Nuclear Applications of Accelerator Technology (Ac-
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