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F M E A
Failure Mode and Effect Analysis

PW/PM
17-03-2010

Lassie, li

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Overview
1 Whats the FMEA?

2 Why we do FMEA?

3 FMEA Classification (types)

4 How FMEA locate in PEP?

5 How to conduct FMEA? FMEA Steps

6 Case study for Design/Process FMEA

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What is FMEA ?
Short summary
FMEAFailure Mode and Effect Analysis, is a tool for the early detection of
possible failures during the development and planning process in order to
avoid their risk in products and processes

FMEA = a structured method for thinking negative

= a means to avoid repeating failures
= a preventive approaches for existing and new products

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Why do FMEA ?

Laws:
FMEA is accepted Standards:
as exculpation
(state-of-the-art- FMEA required by DIN EN
technology) ISO9001:2000 / 9001:2004
FMEA

Economics:
Lower costs for
Guidelines: warranty, recalls,
QS-9000, ...: FMEA require customer loss,...

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Types of FMEA
System-FMEA Design-FMEA Process-FMEA

Identification of Failures Identification of Failures Identification of

in the concept: in the design: Failures in the process:
Interface FMEA Assembly Manufacture FMEA
Electronics FMEA Components Assembly FMEA
Software FMEA Logistics FMEA
All process

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How is the FMEA chronologically allocated in the PEP*?
* Product-Development-Process

Product idea Product definition Product Process- End of project /

Compilation of requirements
specifications
Planning of product development development product monitoring
concept
Issue of project application Product development
and performance Factory planning Segment development
and construction
specifications

System-FMEA Product

Design -FMEA

Process-FMEA

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Procedure and responsibility for FMEAs
Prepare the FMEA planning list
Who initiates and is responsible for the FMEA application? Microsoft Excel
Worksheet

Project / production Leader, team members

Conduct the FMEA meetings

Who prepares the FMEA team meetings and moderates them?

Team leader, responsible engineer, FMEA moderator, QM

Monitor the FMEA actions status

Who updates the FMEA file and takes care of the data?
Microsoft Excel
Worksheet
FMEA moderator together with team members

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Case StudyDesign FMEA for Sunglass

Please think about the structure (element) of sunglass

Whats the requirement (function) of sunglass?

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Case StudyCoffee Brewing Process FMEA

Grind
Grind Measure
Measure Install
Install
Beans
Beans Grounds
Grounds Filter
Filter

Set-Up Add Brew

Set-Up Add BrewCoffee
Coffee Serve
Serve
Machine
Machine Water
Water

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Case study documents

The tabular structure (contains all relevant informational):

Adobe Acrobat
Adobe Acrobat Document Adobe Acrobat
Document Document

Complete overview of all measures (completed/open)

Adobe Acrobat Adobe Acrobat

Document Document

The FMEA-form:

Adobe Acrobat
Document

Pareto Analysis:

Adobe Acrobat
Document

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Thank you for your

kind attention!

BOSCH AND SIEMENS HOME APPLIANCES GROUP