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A INDUCTIONHEATING
B
Harvey,Ian
C DOI:10.1615/AtoZ.i.induction_heating
F
Whenanelectricallyconductivebodyisplacedintheregionofatimevaryingmagneticfield,electriccurrentsareinducedin
G
thebodycausingthermalpowergenerationinthebody.Thiseffect,knownasinductionheating,iswidelyusedinindustries
H
rangingfromtheproductionofopticalglassfibertotheheatingof25tonnesteelslabs[examplesaregiveninBNCE(1984)].
I
Themagneticfieldisproducedbyasuitablearrangementofconductors,theinductioncoil,connectedtoasourcewhichcan
IAEA providetherequiredtimevaryingcurrentinthecoil.Electricalpowersuppliedtothecoilisthusconvertedtothermalpower
ICECONDENSERCONTAINMENTS, in the workpiece through the electromagnetic field, without physical electrical connection to the workpiece. Almost
FORNUCLEARREACTOR
invariably, power sources used for induction heating provide an alternating current to the induction coil, the choice of
ICEDRIFT frequencybeingcriticaltotheparticularheatingapplication.
ICHEME
Theinducededdycurrentintensityisgreatestatthesurfaceoftheworkpieceanddecreasestowardsitscenterasafunction
ICING
oftheratio:thickness/skindepth.Astheratioincreases,agreaterproportionofthetotalpowerisdissipatednearthesurface,
IDEALDIODELAW
thisphenomenonisknownastheskineffect.Theskindepth,,isdefinedas= ,whereistheelectricalresistivity
IDEALGAS
(m)and=2f(rad/s)istheangularfrequencyofthecoilcurrent.Theabsolutemagneticpermeabilityisr0,where
IDEALGASLAW
=4107(H/m);therelativepermeability,0,isafunctionoftheappliedmagneticfieldstrengthformagneticmaterialsand
IDEALMIXTURE
hasthevalue1fornonmagneticmaterialssuchascopperandaluminum.
IDEALPLASMA
IDEALSOLUTIONS
Powergeneratedinaworkpieceandtheinductionheatingefficiencycanbederivedforregularshapes,suchascylindrical
rods or tubes and wide rectangular slabs, from analytical solutions to the diffusion equation of the induced current,
IDENTIFICATIONPROCEDURE
supplemented by empirical factors. These derivations are given in Davies & Simpson (1979), Orfeuil (1987) and Davies
IEA
(1990). The analytical solutions assume constant material properties throughout the workpiece, whereas resistivity and
IEE specific heat vary with temperature and the permeability of magnetic materials is a function of field strength and
IFRF temperature,reducingto0abovetheCurietemperature(750Cforsteel).Computerbasednumericalsolutionsarenow
IGNITION,EXPLOSION commonlyusedtotakeaccountofthesevariations,anearlyexamplebeingGibson(1973).
ILLPOSEDNESSOFINVERSE
PROBLEMS
ForasolidcircularbilletofdiameterdandlengthL,heatedinanenclosingcircularcoilofdiameterD,lengthLcandhaving
IMAGESEQUENCEPROCESSING
NturnswithacurrentofIamp/turn,theinducedpowerPwisapproximatelygivenby:
IMECHE
IMMERSEDBODIES,FLOWAROUND
ANDDRAG
IMMERSEDBODIES,HEAT
whereQrodisgiveninFigure1asafunctionofd/,andKcisdependentontheratiosd/D,d/andL/Lc.Orfeuil(1987)gives
TRANSFERANDMASSTRANSFER
empiricalvaluesforKc,whichtendtounityasd/DandL/Lcapproachunity.Thepowerinducedinhollowcylindersofwall
IMMERSEDJETS
thicknesstiscalculatedwithQrodintheaboveexpressionreplacedbyanequivalentfluxfactorQcyl,whichisafunctionof
IMMISCIBLELIQUIDS
t/d,d/andrindependentlyof.Davies(1990)showsgraphsofQcylforarangeoftheseparameters.
IMMISCIBLELIQUIDS,BOILINGHEAT
TRANSFER
Similarly,forarectangularslaboflengthL,havingwidthW,muchgreaterthanitsthicknesst,theinducedpoweris:
IMPACTOFPARTICLESON
SURFACE
IMPACTINGSPRAYS
IMPEDANCEMETHODFORVOID
FRACTIONS
SubstitutionoftheQfactorsbyProdorPslabfromFigure1givesthereactivepower(VAR)intheworkpiece,whichisneeded
IMPELLERMIXERS
fortheevaluationofthepowerfactorofthecoil.
IMPELLERS
IMPINGEMENTSEPARATORS
IMPINGINGJETS
IMPINGINGSPRAYS
IMPULSETURBINES
IMPULSES
IMPURITIESINCRYSTALS
INLINEMIXERS
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INLINETUBEBANKS
INCINERATION
INCLINEDCHANNEL
INCLINEDTUBEBANKS
INCLINEDTUBES
INCLINEDWALLS
INCLUSIONS
INCOMPLETEGAMMAFUNCTION
INCOMPRESSIBLEFLUID
INDEFINITEINTEGRALS
INDETERMINATEORIGINNOZZLE
JETS
Figure1.FluxfactorsQandPforrods&slabs.
INDUCEDDRAFTAIRCOOLEDHEAT
EXCHANGERS Theefficiencyofconversionoftheelectricalpowersuppliedtothecoilintothermalpowerintheworkpiece,knownasthe
INDUCTIONHEATING coilorelectricalefficiency,c,isgivenby:
INDUSTRIALAERODYNAMICS
INDUSTRIALFUSIONREACTORS
INERTGASES
INERTIALCONFINEMENT
REACTORS whereQistherelevantfluxfactor,KAisthespacefactorofthecoilsystemandSC/SWistheratioofthecoilperimetertothat
INERTIALREFERENCEFRAMES of the workpiece in the same plane. Harvey (1976) shows that coil efficiency can be significantly increased by the use of
multilayerwindingsinsteadofthemoreconventionalsinglelayercoil.Thesehighefficiencycoilsarenowcommonlyused
INERTIALSEPARATORS
forheatingnonferrousbilletsatmainsfrequency.
INFINITESERIES
INFINITETRIGONOMETRICSERIES Theoverallefficiencyofinductionheatingissupplythermalcsupplyistypically0.80.9(perunit)andaccountsforlosses
INFLUENCE incables,powerfactorcorrectioncapacitorsandfrequencyconversionequipment;thethermalefficiency,thermal,represents
INFRAREDDRYING thermallossesfromtheworkpieceandiscriticallydependentonoperatingtemperature,thermalinsulationandmethodof
INFRAREDIMAGING
operationoftheheater.Typicalvaluesareintherange0.70.9(perunit).
INFRAREDPHOTOGRAPHY Transverse flux induction heating is employed for heating continuous metal strips. In this mode, the magnetic field is
INFRAREDRADIATION directed at the broad face of the material rather than through its narrow crosssection, with the induced current flowing
INFRAREDSPECTROSCOPY acrossthewidthofthestrip.Theadvantagesofthemethodincludeahigherefficiency,particularlyfornonferrousstrips,at
much lower operating frequencies than are possible with conventional axial flux induction heaters. Ireson (1989) gives a
INFRAREDPROPERTIESOF
CARBONFIBERS usefuloverallaccountofthetechniqueanditscommercialrealization.
INFRAREDSPECTRAOF
Apart from mains frequency installations, power supplies for modern, induction heaters are derived from solid state
MOLECULES
frequency converters. Unit sizes up to 7 MW have been installed for metal melting at 13 kHz and I MW units are now
INGRESS
availableforfrequenciesupto500kHz,previouslythedomainofpowervacuumtubetriodes.
INJECTION
INLETEFFECTSINCHANNELFLOW
References
INSTABILITIESINLAMINARFLOW
1. Davies,E.J.(1990)ConductionandInductionHeating.PeterPeregrinusLtd.London.
INSTABILITIESINTWOPHASE
SYSTEMS
2. Davies,E.J.andSimpson,P.G.(1979)InductionHeatingHandbook.
3. McGrawHillBookCompany(UK)Limited.Maidenhead.
INSTABILITY
4. Gibson,R.C.(1973)SLEDDY,acomputerprogrammeforcalculatingtheinductionandotherheatingofmetalslabsand
INSTABILITYANDTURBULENCE
longcylindricalbillets.
INSTABILITYOFSLIPFLOW
5. ReportECRC/MM16.EATechnology.Capenhurst,Chester.
INSTITUTEOFENERGY,IOE 6. Guidetoinductionheatingequipment.(1984)BritishNationalCommitteeforElectroheat(BNCE).30Millbank,London.
INSTITUTIONOFCHEMICAL 7. Harvey,I.G.(1976)Thetheoryofmultilayeredwindingsforinductionheatingandtheirapplicationtoa1MW,50Hz,
ENGINEERS,ICHEME longitudinalfluxbilletheater.PaperH(a)4.8thUIECongress.Liege.
INSTITUTIONOFELECTRICAL 8. Ireson,R.C.J.(1989)Inductionheatingwithtransversefluxinstripmetalprocesslines.IEEPowerEngineeringJournal.3:
ENGINEERS,IEE
(2).London.
INSTITUTIONOFMECHANICAL 9. Orfeuil,M.(1987)ElectricProcessHeating.BattellePress.Columbus,Richmond,Ohio
ENGINEERS,IMECHE
INSULATORS,ELECTRICAL
INTEGRALCONDENSATIONCURVE
INTEGRALEQUATIONS
INTEGRALS
INTEGRATIONBYPARTS
INTEGRODIFFERENTIAL
EQUATIONS
INTENSEFORMATIONOFHIGHER
SILANESINTHEGASPHASE
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INTENSIFICATIONOFHEAT
TRANSFER
INTENSITYOFRADIATIVEENERGY
TRANSPORT
INTERDIFFUSIONCOEFFICIENT
INTERFACEHEATTRANSFER
COEFFICIENT
INTERFACEMASSTRANSFER
COEFFICIENT
INTERFACESTRUCTURE
INFLUENCE
INTERFACETEMPERATUREDROP
INTERFACETRACKINGSIMULATION
OFBUBBLES
INTERFACES
INTERFACIALAREA
INTERFACIALCHARACTERISTICS
INTERFACIALFLOWS
INTERFACIALFRICTIONFACTOR
INTERFACIALJUMPCONDITIONS
INTERFACIALMOMENTUM
TRANSFER
INTERFACIALRESISTANCE
INTERFACIALSHEARSTRESS
INTERFACIALTENSION
INTERFERENCE
INTERFERENCETECHNIQUES
INTERFEROMETRY
INTERMITTENCY
INTERMITTENTFLOW
INTERMOLECULARFORCES
INTERMOLECULARPAIRPOTENTIAL
INTERMOLECULARPOTENTIALS
INTERNALCOILS
INTERNALCOMBUSTIONENGINES
INTERNALENERGY
INTERNALFLOWS
INTERNALHEATGENERATIONINA
TALLCAVITY
INTERNALREBOILERS
INTERNATIONALATOMICENERGY
AGENCY,IAEA
INTERNATIONALENERGYAGENCY,
IEA
INTERNATIONALFLAMERESEARCH
FOUNDATION,IFRF
INTERNATIONALTEMPERATURE
SCALE
INUNDATION
INUNDATION,EFFECTON
CONDENSATION
INVERSEANNULARFLOW
INVERSEDESIGNOFENCLOSURES
WITHPARTICIPATINGMEDIAAND
MULTIMODEHEATTRANSFER
INVERSEPROBLEM
INVERSEPROBLEMSINRADIATION
TRANSFER
INVERSESOLUTIONSOFA
SECONDGRADE
MAGNETOHYDRODYNAMIC
ALIGNEDFLUIDFLOW
INVERSIONLAYER,EFFECTON
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POLLUTION
INVERSIONPOINT
INVERSIONPOINTTEMPERATURE
INVISCIDFLOW
IOE
IONEXCHANGE
IONICBONDING
IONICCONTINUA
IONIZATION
IONIZINGRADIATION
IONS
IONS,TRANSPORTIN
ELECTROLYTE
IOTVOSNUMBER
IRON
IRREVERSIBILITY
IRREVERSIBLEPROCESSES
IRREVERSIBLETHERMODYNAMICS
IRRIGATIONGUN
IRROTATIONALFLOW
ISENTROPICEXPONENT
ISENTROPICPROCESSES
ISOBUTANE
ISOOCTANE
ISOPROPANOL
ISOBAR
ISOBARICJET
ISOCHORE
ISOELECTRICPOINTS
ISOENTHALPICPROCESS
ISOGONALMAPPING
ISOTACHORISOVEL
ISOTHERM
ISOTHERMALPROCESS
ISOTOPES
ITERATIVEMETHOD
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