1.

Chimney Sizing Calculation

Data
Sl.
Description Units Performance Worst Coal Remarks
No
Coal
1 No of Boilers connected N 1 1
Excess air
Kg/hr 177728 181228
2 Flue Gas Flow rate/ boiler 20%
m3 / sec 57.76 59.87
Design Flue Gas Flow rate
3 Qfg m3 / sec 57.76 59.87
for chimney sizing
Velocity of Flue Gas
4 considered at the top of Vce m / sec 18
Chimney
5 Density of Flue gas f kg/m3 0.8547 0.8408
6 Density of ambient air a kg/m3 1.146
7 Temperature of flue gases Tf o
C 140
Inlet-duct centre line
8 Hci m 8.9
elevation
Fuel
quantity is
10 Fuel Flow rate / boiler Kg / hr 25819 30964 considered
with 1%
blow down.
11 Total Fuel flow rate Qf Kg / hr 25819 30964
12 Sulphur in Fuel (% by Wt.) Ws % 0.43 0.5
Shape and Size of the flue
13 mmxmm 2060x1638
gas inlet duct
Velocity of Flue Gas at the
14 Vci m/sec 14
inlet of Chimney
15 Use full Height of Chimney H m 101.1 101.1
Emission rate of SO2 [Qs = 2
16 Qs Kg/hr 222 309.64
x Qf x (WS/100)]
Required Height of
17 Hc m 70.8 78.2
Chimney [H = 14 x (Qs)0.3 ]
Selected Height of As per
18 Hc m 110 110
Chimney Tender
Required Inside Diameter at
19 top of Chimney [D=(4Qfg Dt m 2.022 2.058
/Vce)]
 Data
Sl.
Description Units Performance Worst Coal Remarks
No
Coal
Selected Inside Diameter at
20 Dts m 2.06 2.06
top of Chimney
Provided Inside Diameter
21
at bottom of Chimney
Dbs m 6.570 6.570

2. Chimney Draft Calculation:

A Chimney Height (m) Dia. (m) @ Tip FG Temp. FG Qt'y Velocity

110 2.06 139.70 59.87 17.97

105 2.447 139.71 59.87 12.74

100 2.606 139.73 59.87 11.23

93.6 2.814 139.75 59.87 9.63

87.01 3.023 139.77 59.87 8.35

80.41 3.232 139.79 59.87 7.30

73.81 3.441 139.81 59.87 6.44

67.21 3.649 139.83 59.87 5.73

60.61 3.858 139.84 59.87 5.12

54.01 4.067 139.86 59.87 4.61

A Chimney Height (m) Dia. (m) @ Tip FG Temp. FG Qt'y Velocity

47.41 4.276 139.88 59.87 4.17

40.81 4.485 139.90 59.87 3.79

34.21 4.694 139.92 59.87 3.46

27.61 4.903 139.94 59.87 3.17

21.01 5.11 139.96 59.87 2.92

14.41 139.98 59.87 2.69
 5.32

7.81 5.798 140.00 59.87 2.27

B Stack effect 26.17 mmWC = (Hc - Hci ) x (a - f )
C Draft Losses
Average Inside Diameter =( Inside Diameter at top of Chimney+ Inside
i
(Davg) 4.315 m Diameter at bottom of Chimney)/2
= [Flue Gas Flow rate x 4 / (3.14 x Average
ii Average Velocity (V)
4.096 m/s Inside Diameter^2)]
iii Friction Loss ( de) 0.202 mmWC = (0.012 x HV2/2gDavg)f
iv Exit Loss (dk)
13.885 mmWC = (Vce 2/2g)f
Total Draft Loss in the
v
Chimney 14.09 mmWC = (Friction Loss+ Friction Loss)
Net Chimney Effect ((-)ve =- Stack effect+ Total Draft Loss in the
vi
sign for suction) -12.08 mmWC Chimney
vii Considered of Stack effect 23.55 =0.9 x Stack effect
=[( Stack effect - Total Draft Loss in the
viii Percentage Draft Available Chimney)/ Total Draft Loss in the Chimney] x
85.78 % 100