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Direction 5343102-1EN
Revision 2
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Table of Contents
Chapter 1 - Preface ...................................................................................... 13
Section 1 - Publication Conventions......................................................................... 13
1.1 Safety & Hazard Information ............................................................................. 13
1.1.1 Hazard Messages ..................................................................................... 13
1.1.2 Text Format of Signal Words .................................................................... 13
1.1.3 Symbols and Pictorials Used .................................................................... 14
1.2 Publication Conventions .................................................................................... 15
1.2.1 General Paragraph and Character Styles ................................................. 15
1.2.2 Page Layout .............................................................................................. 16
1.2.3 Computer Screen Output/Input Text Character Styles.............................. 16
1.2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) .................... 17
Legal Notes
TRADEMARKS
AMX 4+ and Definium AMX 700 are trademarks of GE Healthcare. All other products and their
name brands are trademarks of their respective holders.
COPYRIGHTS
All Material, Copyright 2010 General Electric Company, Inc. All rights reserved. The material
presented and contained herein may not be reproduced in any form or manner, without the written
permission of General Electric Company, Inc.
Preface Page 5
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Important Precautions
LANGUAGE
WARNING This service manual is available in English only.
(EN) If a customer's service provider requires a language other than english, it is the customer's
responsibility to provide translation services.
Do not attempt to service the equipment unless this service manual has been consulted and is
understood.
Failure to heed this warning may result in injury to the service provider, operator or patient from
electric shock, mechanical or other hazards.
T .
,
(BG)
.
,
.
, a , .
(ZH-CN)
(ZH-HK)
(ZH-TW)
UPOZORENJE Ovaj servisni prirunik dostupan je na engleskom jeziku.
(HR) Ako davatelj usluge klijenta treba neki drugi jezik, klijent je duan osigurati prijevod.
Ne pokuavajte servisirati opremu ako niste u potpunosti proitali i razumjeli ovaj servisni
prirunik.
zanemarite li ovo upozorenje, moe doi do ozljede davatelja usluge, operatera ili pacijenta uslijed
strujnog udara, mehanikih ili drugih rizika.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Preface Page 7
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Page 8 Preface
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Preface Page 9
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation
damage in shipment written on all copies of the freight or express bill before delivery is accepted
or signed for by a General Electric representative or a hospital receiving agent. Whether noted or
concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A
transportation company will not pay a claim for damage if an inspection is not requested within this
14 day period.
To file a report:
Call 1-800-548-3366 and use option 8.
Fill out a report on http://egems.med.ge.com/edq/home.jsp
Contact your local service coordinator for more information on this process.
Rev. Jan. 5, 2005
IMPORTANT...X-RAY PROTECTION
X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein
contained should be thoroughly read and understood by everyone who will use the equipment
before you attempt to place this equipment in operation. The General Electric Company, Medical
Systems Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any
practical design compel the operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully
acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on
Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems
Group, its agents, and representatives have no responsibility for injury or damage which may result
from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be
used.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Risk of Explosion.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer. Discard
used batteries according to the manufacturers instructions.
ATTENTION Danger dExplosion
Il y a danger dexplosion sil y a replacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type recommand par le
constructeur. Mettre au rbut les batteries usages conformment aux instructions du
fabricant.
Preface Page 11
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Revision History
Revision Date Reason for change
1 08APR2010 Initial release. Reference ECR 2086623.
Changed part numbers 5538979-4 to 5338979-4 in Section 3, step 12-a and
2 27SEP2010 5538979-3 to 5338979-3 in step 12-d. Updated Figures 19 and 20 with new photos
and corrections to cable part numbers. Reference XRYge86180.
Page 12 Preface
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Chapter 1 - Preface
Preface Page 13
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
NOTICE - Indicates information or a company policy that relates directly or indirectly to the
safety of personnel or protection of property. This signal word is associated directly with a
hazard or hazardous situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.'
It can include:
Destruction of a disk drive
Potential for internal mechanical damage, such as to a X-ray tube
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Preface Page 15
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Headers and footers in this publication are designed to allow you to quickly identify your location.
The document part number and revision number appear in every header on every page. Odd
numbered page footers indicate the current chapter, its title and current page number. Even
numbered page footers show the current section and its title, as well as the current page number.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
found placed between greater-than and less-than operators for clarification. For example:
<variable_ouput> or <3.45.120.3>. In both cases, the < and > operators are not part of the actual
input.
Example: This paragraphs font represents fixed input. It is computer input that is typed-in via the
Fixed Input keyboard. Typed input that does not vary from application to application or system to
system. Fixed text the user is required to supply as input. For example: cd /usr/3p
Example: This paragraphs font represents computer input that can vary from application to
Variable Input application or system to system. With variable text, the user is required to supply system
dependent input or information. Variable input sometimes is placed between greater-than
and less-than operators. For example: <variable_input>. In these cases, the (<>) operators
would be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3> would be
typed into the computer as
ypcat hosts | grep 3.45.120.3
without the greater-than and less-than operators.
1.2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)
Different character styles are used to indicate actions requiring the reader to press either a hard or
soft button, switch or key. Physical hardware, such as buttons and switches, are called hard keys
because they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard
key. Software or computer generated buttons are called soft keys because they are software
generated. Software driven menu buttons are an example of such keys. Soft and hard keys are
represented differently in this publication.
Example: A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style
Hard Keys that uses both over and under-lined bold text. This is a hard key.
Example: Whereas the computer MENU button that you would click with your mouse or touch with your hand
Soft Keys uses over and under-lined regular text. This is a soft key.
Preface Page 17
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Page 18 Preface
GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
PERSONAL INJURY !
REMOVE ALL JEWELRY AND RINGS WHEN HANDLING THE BATTERIES OR REACHING
INTO THE BATTERY COMPARTMENT. USE EXTREME CAUTION, HIGH AMPERAGE AND
VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON BATTERIES.
3.) Remove and tape cable marked #5 separately from ALL other cables.
4.) Remove all remaining battery cables from battery ground stud. Tape ALL cables separately.
5.) Remove battery lead cable marked #4 from terminal on Circuit Breaker in AMX1 A3 Module.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Be certain boot covers the connector and it cannot short out. Tape connector to ensure it will
not short.
6.) Remove hex head cap screws securing battery compartment cover. Remove cover.
Note: Plates 46-286167P1 correct units where capscrews do not properly secure the cover to the
compartment opening.
7.) Remove insulator board from compartment entrance and discard.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
compartment.
13.) Remove and discard insulator board covering three remaining batteries recessed in right side
of compartment.
14.) Remove cable marked #2. Cover cable connector end with boot.
15.) Remove cable marked #3. Cover cable connector end with boot.
16.) Remove two remaining cables marked #1. Cover cable connector ends with boots.
17.) Remove remaining three batteries. Remove and discard two insulator boards.
18.) Leave the battery compartment top and bottom insulation in place in the AMX unit. The
remainder of the old battery insulators will be discarded.
19.) Set old battery cables aside. This includes the old wires between batteries, from battery (-) to
ground stud, and from battery (+) to circuit breaker.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
2.) Disconnect cable marked #2 and battery sense cable. Cover connector with boot.
3.) Disconnect the battery sense cable from J10 on the battery sense board.
4.) Remove single battery (with battery sense board), then remove and discard insulator boards
(1 under battery, 1 behind battery).
5.) Remove lower cable marked #2. Cover connector with boot.
6.) Remove cable marked #1 and battery sense cable. Cover connectors with boots.
7.) Disconnect upper cable marked #3 and battery sense cable. Cover connector with boot.
8.) Remove two batteries, then remove and discard insulator board.
9.) Remove lower cable marked #3. Cover connector with boot.
10.) Remove cable marked #1 and battery sense cable. Cover connectors with boots.
11.) Disconnect upper cable marked #2. Cover connector with boot.
12.) Remove two batteries, then remove and discard insulator boards on left side and at rear of
compartment.
13.) Remove and discard two insulators boards covering four remaining batteries recessed in right
side of compartment.
14.) Remove lower cable marked #2 and battery sense cable. Cover cable connector end with boot.
15.) Remove upper cable marked #4 and battery sense cable. Cover cable connector end with
boot.
16.) Remove upper/lower cables marked #1 and battery sense cables. Cover cable connector ends
with boots.
17.) Remove two batteries, then remove and discard insulator board.
18.) Remove three cables marked #1 and battery sense cable. Cover cable connector ends with
boots.
19.) Remove two batteries, then remove and discard insulator board.
20.) Leave the battery compartment top and bottom insulation in place in the AMX unit. The
remainder of the old battery insulators will be discarded.
21.) Set old battery cables aside. This includes the old wires between batteries, from battery (-) to
ground stud, and from battery (+) to circuit breaker.
22.) Remove and discard the Battery Separator Pads from between the four pairs of batteries.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Section 2 - Dispose of Old Batteries
Return the removed batteries using the skid provided with the new batteries.
1.) Position the batteries on the skid (see Figure 4).
2.) Strap the batteries to the skid using the straps supplied with the new batteries.
3.) Install cardboard box cover (supplied with the new batteries) over the old batteries/skid, using
the existing screws.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
4.) Label the shipping box:
a.) USA Pole:
Affix labels to boxes as shown in Figure 5.
b.) Non-US:
In Canada, in Latin America, in the Europe pole, and in the Asia pole, contact your
local FMI coordinator for disposal instructions.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
Section 3 - Battery Installation
2.) Place cables over top cutout of Sense Board Mounting Bracket. See Figure 7.
Figure 7
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
3.) Insert Sense Board Mounting Bracket fully into battery compartment against opposite wall of
opening. See Figure 8.
4.) Ensure all wires are in front of Bracket. See Figure 8.
Figure 8
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
5.) Ensure internal sense harness cable is protected and located in upper corners of opening. See
Figure 9 a and b.
a.
ack
P
4-
ry
t te
Ba
c. b.
6.) Position Battery Dolly with Battery 4-Pack (5342961) in line with battery compartment opening.
See Figure 9 c.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
7.) Being careful to protect all cables, slide Battery 4-Pack into battery compartment.
8.) Inside battery compartment, slide Battery 4-Pack to the right, into recess located internally
between rear wheels of unit.
9.) Slide Battery Dolly so that Battery 5-Pack (5342960) is aligned with opening. See Figure 10.
ck
5 -Pa
te ry
Ba t
10.) Being careful to protect all cables, slide Battery 5-Pack into battery compartment of unit until
Battery 5-Pack is against Sense Board Mounting Bracket as shown in Figure 8.
11.) Carefully insert Battery Spacer Vertical (5337186) between battery packs. Protect all wires
while inserting this spacer (DO NOT FORCE!). See Figure 11.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
12.) Route cables through protected hole of battery compartment. See Figure 12 a through e.
a.) Cable lead 5338979-4 from positive terminal of 5-Pack to upper terminal on circuit
breaker.
b.) Cable 6+ from generator to lower terminal on circuit breaker.
c.) Ground cable from cable 5- from generator to chassis ground.
d.) Ground cable from cable lead 5338979-3 to chassis ground.
e.) After all cables are routed, connected and boots secured, attach cable ties in approximate
locations as shown.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
a.
e.
b.
d.
c.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
13.) Located at battery compartment opening, connect J10A from Battery 4-Pack sense harness,
to J10B from Battery 5-Pack sense harness. See Figure 13.
J10B J10A
AFTER COMPLETING STEP 14, THE VOLTAGE PATH OF THE SYSTEM WILL BE LIVE!
14.) Connect Power Pole connectors B1 from Battery 4-Pack to B2 from Battery 5-Pack. See
Figure 14.
B2 B1
5338976-2 5338976
(From Battery 5-Pack) (From Battery 4-Pack)
Figure 14 Connect Battery Interconnect Cable
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
15.) If the Sense Board is not already installed, attach cable ties to secure Sense Board. See
Figure 15.
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
16.) Route connector J10 from Battery 5-Pack through slot and connect to sense board connector
labelled input. See Figure 16.
17.) Route connector from harness 46-316915G2 over Sense Board Mounting Bracket and
connect to sense board connector labelled output. See Figure 16.
Labelled J10
"To Input", from Battery 5-Pack sense harness
Figure 16 Connect Sense Board
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GE HEALTHCARE AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
REVISION 2 DIRECTION 5343102-1EN
18.) Place the unit on a level floor. Extend the horizontal arm and rotate it to the front end of the
AMX (vertical-column end). Distribution of weight is necessary in installing the battery-
compartment cover. See Figure 17.
ARM EXTENDED
ON A LEVEL FLOOR
BOLTS TORQUED TO
75 IN.-LBS. (8.4 N-m)
19.) Install battery compartment cover. Torque six capscrews to 75 inch pounds (8.4 Newton-
meters), as shown in Figure 17. Install the two metal plates (if applicable) that correct over-size
mounting holes.
The battery compartment cover is an integral part of the Base Assembly. All six bolts must
be in place and torqued to 75 pound inches (8.4 Newton-meters) or the Base Assembly can
be warped or cracked.
20.) Ensure all cables are properly routed and install battery compartment door. See Figure 18.
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REVISION 2
GE HEALTHCARE
5338979-2
Orange Lead
Battery 4
Cable 5338979-4
Positive Terminal
To Battery 1
Positive Terminal
5 4
1 2 3
Grey Lead
Battery 1
Positive Terminal
Appendix A - (Cable Routing 5-Pack)
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DIRECTION 5343102-1EN
AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
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REVISION 2
GE HEALTHCARE
Cable 5338976
Battery 6
Positive Terminal
5338979
7 6
Cable 5338979-3
Battery 9
8 9
Appendix B - (Cable Routing 4-Pack)
Brown Lead
Battery 8
Positive
Terminal Red Lead
Battery 9
Negative Terminal
Black Lead
5338979-2
Battery 9 Positive Terminal
DIRECTION 5343102-1EN
AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE
AY
XR
2010, General Electric Company.
GE Medical Systems, a General Electric Company, going to market as GE Healthcare.
3000 N. Grandview Boulevard
Waukesha, Wisconsin 53188
USA
www.gehealthcare.com
38