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Goal of RCM
Avoid or reduce failure CONSEQUENCES
Not necessarily to avoid failures
Failure Consequences are the effects of failure on:
Personal and Equipment Safety
Environmental Health/Compliance
Operations
Economics
Conditional Probability
Overhaul interval
OVERHAUL PHILOSOPHY
of Failure
ASSUMES THIS
IS TRUE
4% 3% 3% Ranges from
8% to 23%
5% 4% 3%
7% 11% 6%
Ranges from
Wear Out curves without 14% 15% 42% 77% to 92%
potential benefit from
overhaul
1983: MSG-3 issued. 1985: US Air Force (USAF) 1986: NAVAIR issued
1981: DOD issued MIL- Used in design of Boeing issued MIL-STD-1843, " MIL-STD-2173, "RCM
HDBK-266, Application 757 and 767 aircraft. RCM Requirements for
1980: Army issued Army Requirements for Naval
of RCM to Naval Aircraft, Added emphasis on Aircraft, Engines and
Pamphlet 75040, Guide Aircraft, Weapons
Weapon Systems and structural inspection Equipment - Similar to
to RCM for Fielded MSG-3 (Cancelled without
Systems and Support
Support Equipment to programs. Similar to
Equipment replacement in 1995, Equipment". Superseded
implement RCM concepts RCM, but lacked
USAF Instructions contain MIL-HDBK-266 & NAVAIR
from N&H Report guidance on interval
current policy/guidance) 00-25-400
determination
1999: SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) issued SAE JA1011, Evaluation Criteria
for RCM Processes
In the 2000s:
2001: NAVAIR 00-25-403 updated to capture improvements developed during
SAE JA1011 work
2002: SAE issued SAE JA1012, A Guide to the RCM Standard - amplifies and
clarifies key concepts and terms from SAE JA1011
200X:DOD Instructions- CBM Standards
200X - Current: DOD RCM WIPT effort to collaborate on RCM practices
between services
ANALYSIS
1. Equipment Kick-off Meeting
2. Initial Data Gathering
3. Hardware Partition
4. Function Maintenance
5. Functional Failure Requirements
6. Failure Mode
7. Failure Effects FMECA
8. Failure Consequences
9. Task Evaluation
10. Task Selection
IMPLEMENT RESULTS
1. Package Maintenance Task Maintenance
2. Implement Onetime Tasks Program
SUSTAIN
1. Emergent Issues
2. Age Exploration
3. Hardware Changes
4. Trend/degrader analysis
5. Document Reviews
Data
RCM Analysis
Once an asset has been selected for analysis and the proper
groundwork has been accomplished, the analysis phase begins.
Analysis Steps:
Equipment Kick-off Meeting
Initial Data gathering
Hardware Partitioning
FMECA
Failure Consequences
Task Evaluation
Task Selection
Implementation
When complete, the RCM analysis provides a list of
maintenance tasks and recommendations.
In order to realize the benefits of these
recommendations, they need to be incorporated
into a coherent and efficient maintenance program.
Packaging is the process of combining discrete
maintenance recommendations into a maintenance
program.
CATASTROPHIC (I)
Death or Severe Injury 1 2 4 8 12
Significant Environmental Impact
Damage > $1M
HIGH HIGH HIGH MED ACCEPT
Loss of availability > 1 week
CRITICAL (II)
Minor Injury
Damage >$100K and < $1M 3 5 6 10 15
Loss of availability > 24 hrs HIGH HIGH MED LOW ACCEPT
and < 7 days
MARGINAL (III)
Damage >$10K and < $100K 7 9 11 14 17
Loss of availability > 4 hrs
and < 24 hrs MED MED LOW ACCEPT ACCEPT
MINOR (IV)
Damage <$10K
13 16 18 19 20
Loss of availability < 4 hrs ACCEPT ACCEPT ACCEPT ACCEPT ACCEPT