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Delayed
Delayedcoking
cokingSeminar
Seminar
Presented by
Vilas Lonakadi
Catalytic
De-I C4
Isostripper Reformer
Stabilizer
HDS
Splitter
Absorber
Lean
Solvent
Lube
Vacuum
Hydrocracker Coker
Fuel
Visbreaking SWS
De C4
2
Mass Transfer Technologies: Products Sulzer Chemtech
Bubble Cap
Conventional Sieve
Trays Valve
High performance Nutter
Shell
Mellagrid
Grids NutterGrid
Random Nutterring
packing
Gauze BX, CY
Structured Mellapak
packing MellapakPlus
Vapor distributors
Column Liquid distributors
internals Collect /Accumulator
Supports
Conventional
Sieve Trays
Nutter V Grid
Floating Valve Trays
Cage Valve Trays
Bubble Cap Trays
High Performance
Nutter Technology
Mini V-Grid MVGTM
Enhanced Mini V-Grid - MVGE
Mini V-Grid -Truncated DC- MVGT
Mini V-Grid -Multiple DC- VGMDTM
Shell Technology
HiFi
Calming Section
ConSep
Other
Dual Flow Trays
Disc & Donut Trays
Cartridge Trays
Shower Decks / Baffle
4
V-GRIDTM Trays (fixed-valve) Sulzer Chemtech
Superior strength
Forming of V-grid from tray deck; cross sectional 3
times stronger than sieve tray
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V-GRIDTM Trays (fixed-valve) Sulzer Chemtech
Sieve Tray & V-Grid Capacity Sieve Tray & V-Grid Capacity
10% Observed Entrainment 2 GPM/in. Weir Loading
4 Test Column, 24 Tray 4 Test Column, 18 Tray Spacing
Spacing - Air/Isopar M - Air/Isopar M
0.4 25
20
Entrainment, %
Cf, Ft/sec
0.35
Sieve
15
V-Grid Sieve Tray
Best Fit V-Grid Tray
10
0.3 Best Fit
0.25 0
0 2 4 6 8 10 12 14 1.5 2 2.5 3
Liquid Load, gpm/in. Vapor Load, Fb , ft/sec
7
Float Valve Trays Sulzer Chemtech
Sulzer
8
BDH / BDP Float Valve Trays Sulzer Chemtech
Conventional
Lateral (axial) Vapor Release
- Assures Uniform contacting in ALL Active Area
BDH and BDP - Turndown: 3 to 7 : 1
Float Valve Trays - Capacity high to very high.
- High efficiency .
- Pressure Drop moderate.
Longer Life:
- NO wear due to valve spinning
- Top side replacement
FRI tested
9
Sulzer Global Tray Portfolio Sulzer Chemtech
Sieve Tray, Round valve tray and bubble cap trays also available
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Conventional Tray Sulzer Chemtech
Inlet Weir
Clearance
Tray space
Advantages
Simple design
Disadvantages
Limited Capacity
11
Conventional Tray Sulzer Chemtech
Correct froth
dispersion
12
Conventional Tray Sulzer Chemtech
Vapor Flooding
Entrainment
13
Conventional Tray Sulzer Chemtech
Downcomer
Flooding
High liquid
14
Conventional Tray Sulzer Chemtech
Weaknesess
Inactive
zone
Vapor
Channeling
Liquid
Gradient
Weeping
15
Conventional Tray Sulzer Chemtech
+ 5 15 %
V-GRIDTM
V-GRIDTM
BDHTM
+ 5 15 %
MV-GRIDTM
+ 5 20 %
MV-GRIDTM
16
Sulzer Chemtech
17
Conventional Tray Sulzer Chemtech
Added
active area
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How To Boost Tray Performances Up ? Sulzer Chemtech
Froth
Promoter
Liquid flow
pusher
19
High Performance VG PlusTM Trays Sulzer Chemtech
VG PlusTM Trays
20
High Performance Trays Sulzer Chemtech
21
High Performance Trays Sulzer Chemtech
Enhanced tray deck design: Shape & Size of the openings (MVG)
22
The Shell and Sulzer Alliance Sulzer Chemtech
SSP Equipment
Shell Calming Section PlusTM tray
Shell HiFi PlusTM tray
Shell ConSepTM tray
Shell Swirl TubeTM tray
Shell SMSM separator
Shell Extraction HiFiTM tray
23
The Shell and Sulzer Alliance Sulzer Chemtech
24
The Shell and Sulzer Alliance Sulzer Chemtech
26
The Shell and Sulzer Alliance Sulzer Chemtech
Conventional high capacity trays shift the jet flood limit maximizing the
bubbling area; this limits the DC capacity therefore ultimate capacity achievable
27
27
The Shell and Sulzer Alliance Sulzer Chemtech
28
Packing Sulzer Chemtech
Mellagrid
Grids
NutterGrid
Gauze BX, CY
Structured
Mellapak
packing
MellapakPlus
Random Nutterring
packing
30
Grids Sulzer Chemtech
Benefits are:
Increased Vap/Liq internal loads for:
. - higher Feed rate ( capacity)
. - higher Reflux (efficiency)
Increase Number of separation stages
. per meter of column (NTSM) for:
. - higher efficiency
32
Packing Sulzer Chemtech
In structured packing
the mass transfer mechanism
in trays
33
Structured Packing Sulzer Chemtech
Mellapak
Limit
Type NTSM Capacity
F Factor
2.0 3.5
2.Y
2.5 2.6
250.Y
3.5 2.2
350.Y
4.0 1.6
500.Y
5.9 1.5
750.Y
34
MellapakPlus: Sulzer Chemtech
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MellapakPlus Sulzer Chemtech
1
HETP (m)
Main features:
Trennleistung
Up to 50 % more capacity at same efficiency with
the new packing generation
smaller columns for new plants
0 use existing vessels for plant upgrades
0 1 2 3 4 5 6
1
Mellapak remains valid for MellapakPlus
MellapakPlus 252.Y
0.1
0 1 2 3 4 5 6
36
Packings Sulzer Chemtech
Nutter RingTM
FRI and other commercial test data proves stated performance
Pressure drop per theoretical stage is 40% to 55% lower than comparable size pall
rings.
Useable capacity is 13 to 23% greater than comparable Pall ring. :
37
Distributor Systems Sulzer Chemtech
VKH
VKG
VKR VEP
VKRP
L < 0.1 m3/m2h
38
VEP Liquid Distributor
The Best Liquid Distributor Sulzer Chemtech
39
VEP Liquid Distributor Sulzer Chemtech
Typical Vac.
Twr. Wash Bed
format
40