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5 CONTENTS

95XF series

TECHNICAL DATA
0
DIAGNOSIS
1
COMPONENTS
2
3
BATTERIES
4
MASTER SWITCHES
5
CONNECTING ACCESSORIES
6
READING DIAGRAMS
7
LOCATION OF COMPONENTS
8
LOCATION OF CONNECTORS
9
ELECTRICAL INSTALLATION
10
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
11
ELECTRICAL SYSTEM: OPTIONS AND SPECIAL APPLICATIONS
12

0209
TAB
5 TECHNICAL DATA
95XF series Contents

CONTENTS
Page Date
0
1. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9811
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9811

9811 1
TECHNICAL DATA 5
Contents 95XF series

2 9811
5 TECHNICAL DATA
95XF series Components

1. COMPONENTS
1.1 GENERAL
0
Bulbs
Headlights 75/70 W
Parking light 5W
Tail light 10 W
Rear fog light 21 W
Back--up light 21 W
Stop light 21 W
Direction indicator 21 W
Side light 3W
Instrument panel lighting 2W
Tachograph 2W
Cab lighting 21 W
Bunk reading lamp 10 W
Warning lamps on instrument panel 1.2 W
Stepwell lighting 5W
Marker light 5W

REVOLUTION SENSOR
Air gap between tooth and sensor 0.3 - 0.7 mm

Max. current and wire cross sectional area (mm2)


Wire diameter <2m 2-4m 4-8m >8m
1 9 5 4
1.5 22.5 13.5 7.5 6
2.5 37.5 22.5 12.5 10
4 60 36 20 16
6 90 54 30 24
10 150 90 50 40
16 240 144 80 64
25 375 225 125 100
35 525 315 175 140
50 750 450 250 200
70 1050 630 350 280
95 1425 855 475 380
120 1800 1080 600 480

9811 1-1
TECHNICAL DATA 5
Components 95XF series

Microrelay

0 Maximum making current


between points 3 and 5: 10A +1 2
Maximum breaking current
between points 3 and 4: 5A 5
+3
4
E500146

5
2 4 1

E500147

Minirelay
Maximum making current 86 87a 87
between points 30 and 87: 20A
Maximum breaking current
between points 30 and 87a: 10A

85 30

87
87a
86 85
30
E500169

1-2 9811
5 DIAGNOSIS
95XF series Contents

CONTENTS
Page Date
1. BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
1.1 Fault-finding table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
2. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Short circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-2
......
......
9711
9711
1
2.2 Open circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 ...... 9711
2.3 Earthing problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 ...... 9711

9711 1
DIAGNOSIS 5
Contents 95XF series

2 9711
5 DIAGNOSIS
95XF series Batteries

1. BATTERIES
1.1 FAULT-FINDING TABLE

FAULT: NEW BATTERY GETS QUITE HOT DURING CHARGING


Possible cause Remedy 1
Inadequate formation because of bad Allow battery to cool down
conservation or long-term (moist) storage Charge properly
Check density

FAULT: ELECTROLYTE LEVEL TOO LOW


Possible cause Remedy
Leaking battery box Replace battery
Excessive gas production caused by Check/repair charger
overcharging

FAULT: BATTERY ACID SPILLS FROM THE PLUG HOLES


Possible cause Remedy
Battery level exceeds capacity Siphon off liquid
Overcharging Check charger and repair, if necessary

FAULT: DENSITY IS TOO LOW (<1,240)


BAD STARTING
Possible cause Remedy
Power user left on Charge battery
Insufficient charge Check/repair charger
Short circuit in the charging circuit Check charging circuit

FAULT: DENSITY IS TOO HIGH (<1,290)


Possible cause Remedy
Topped up with acid instead of distilled water Siphon off liquid and top up with distilled water
If necessary, repeat after mixing (charging)

9711 1-1
DIAGNOSIS 5
Batteries 95XF series

FAULT: BAD STARTING


BAD STARTING TEST
POWER FAILS UNDER LOAD
Possible cause Remedy

1 -
-
Discharged battery
Worn battery (corroded plates)
Charge battery
Replace battery
- Defective battery (dead cell) Replace battery
- Battery too small Install battery with a larger capacity
- Sulphated battery (plates are hard) Replace battery

FAULT: BURNT-IN BATTERY TERMINALS


Possible cause Remedy
- Wire clamps not securely fitted or bad Have battery terminals repaired, securely fit wire
contact clamps, and replace clamps, if necessary

FAULT: EXCESSIVE BUBBLING IN 1 OR 2 CELLS DURING HIGH LOADS


(STARTING OR STARTING TEST)
Possible cause Remedy
- Defective cells Replace battery
- Leaking partition Replace battery

FAULT: BATTERY DISCHARGES QUICKLY (CANNOT CONTAIN ITS CHARGE)


Possible cause Remedy
- Insufficient charge Check charge, is charging time (driving time)
sufficient?
- Short circuit in the charging circuit Check charging circuit
- Major self-discharging, e.g. because of Clean battery
contamination
- Battery sulphated (on inspection, plates Replace battery
prove hard and possibly have white
appearance)

1-2 9711
5 DIAGNOSIS
95XF series Batteries

FAULT: SHORT BATTERY LIFE


Possible cause Remedy
- Wrong type of battery (e.g. in case of Install Super Heavy Duty or semi-traction battery
tailboards)
- Too many deep discharges Intermediate additional charging with battery
charger
1
- No recharging after deep discharge (white Always recharge battery after deep discharge
deposition)

FAULT: BATTERY GETS HOT DURING OPERATION AND USES A LOT OF WATER
Possible cause Remedy
- Overcharging or charging voltage too high Check charger (voltage regulator)

FAULT: BATTERY HAS EXPLODED


Possible cause Remedy
- Fire or spark during or immediately after Ensure proper ventilation and be careful with fire
charging and sparks
- Short-circuiting tools Be careful where you put tools
- Internal fault (loose connection) Replace battery

FAULT: DEFECTIVE ALTERNATOR AND/OR DIODES (RADIO AND OTHER


POLARITY-SENSITIVE EQUIPMENT DO NOT WORK)
Possible cause Remedy
- Reversed battery polarity or incorrect Discharge battery and recharge in the proper
charging direction
Replace battery, if necessary

FAULT: BATTERY IS INACTIVE (NO VOLTAGE)


Possible cause Remedy
- Internal open circuit Replace battery
- Battery extremely deeply discharged Charge and test battery, replace if necessary

9711 1-3
DIAGNOSIS 5
Batteries 95XF series

1-4 9711
5 DIAGNOSIS
95XF series Troubleshooting

2. TROUBLESHOOTING
The following test equipment and tools can be
used to localise faults.
1. The best instrument for this purpose is a
digital multimeter. This instrument enables
voltages, currents and resistances to be
measured without reading errors, and it can
trace virtually all faults.
1
2. Many but not all faults can be traced in a
simple way by using warning lamps.
However, faults which are caused by a poor
earth connection can in general not be
traced via a warning lamp or a buzzer.
The most frequently occurring faults are:
a. short circuit
b. open circuit
c. earthing problems (poor earth connection
caused by corrosion).

9711 2-1
DIAGNOSIS 5
Troubleshooting 95XF series

2.1 SHORT CIRCUITS

A short circuit is caused by a positive wire


shorting somewhere to earth. In most cases this
will cause a fuse to blow.

1
70W is then used to trace this fault. First check
the diagram to see which consumers are
protected by the fuse and then switch them all
off.
Remove the fuse and replace it with a test lamp.
Then, one by one, switch the consumers on and
off. If the test lamp starts burning very brightly
when a consumer is switched on, it is almost
certain that the fault is in the wiring of that
particular consumer. Check the diagram to see
which connector is used to connect this
consumer. Remove the first wiring connection
(looking from the fuse).
If the test lamp continues to burn brightly, the
fault is between the fuse and this wiring W 5 03 013
connection.
However, if the test lamp stops burning, the fault
is somewhere further on in the wiring.
Restore the wiring connection and disconnect
the next one. If the test lamp continues to burn
brightly, the fault is between these two wiring
connections.
However, if the lamp stops burning again, the
fault tracing procedure must be continued.
In this way the faulty section of the wiring can
be found.

2-2 9711
5 DIAGNOSIS
95XF series Troubleshooting

2.2 OPEN CIRCUITS

Suppose a consumer is not functioning. The


fault may then be in the consumer itself, or the
wiring may be interrupted.

1
First switch on the consumer and check for W 5 03 015

voltage with the test lamp. If no voltage is


present, first check whether the fuse is still
intact.
If there is voltage at the fuse, the wiring must be
checked again from the fuse to the consumer.
Every wiring connection must be checked.
If there is no voltage at one of these wiring
connections, the interruption is between this
connection and the connection checked
second-last.
If voltage was found at the consumer, there is
still the possibility of an interruption in the wiring
from the negative terminal of the consumer to
earth. This can be checked with a test lamp.
Make sure the circuit concerned is connected
up.
Connect one end of the test lamp to earth and
the other end to the negative (-) terminal of the
component to be checked.
If the test lamp starts burning, the earth
connection of the component is interrupted. If
the test lamp does not come on, the earth
connection of the component will in most cases
be in good order.
If the positive and negative connections are both
W 5 03 016
in good order, the consumer is defective and
must be replaced.

9711 2-3
DIAGNOSIS 5
Troubleshooting 95XF series

2.3 EARTHING PROBLEMS

Problems with the earth connections are mostly


caused by corrosion on the contact surfaces of
electrical connections.

1
Earthing problems can only be traced with a
(preferably digital) multimeter. Digital, because
this kind of problem usually involves only a few
volts and the readings of an analog meter are
not precise enough for this purpose.
To establish whether a certain earthing point has
a good earth connection, measure with a
voltmeter between the battery negative pole and
the earthing point in question.
Now switch on as many consumers as possible.
If there is a correct earth connection, no voltage
should be found.
In practice, however, a loss of approx. 0,5V will
often be measured.
If the reading is higher, the earth connection
must be checked carefully.
In this way the earth connections of all the
consumers can be checked and measured.

W 5 03 014

2-4 9711
5 COMPONENTS
95XF series Contents

CONTENTS
Page Date
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9811
1.1 Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9811
1.2 Measuring signals with the multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 . . . . . . 9811
2. DESCRIPTION OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 9811
2.1 Engine speed and vehicle speed sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 9811

2
2.2 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 ...... 9811
2.3 Fluid-level sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 ...... 9811
2.4 Pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 ...... 9811
2.5 Proximity sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 ...... 9811
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 9811
3.1 Checking electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 9811
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 9811
4.1 Removing and installing contacts from connectors . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 9811
4.2 Installing contact units on electrical wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 ...... 9811
4.3 Removal and installation of contact units of 39-pin floor connector . . . . . . . 4-5 ...... 9811
4.4 Removal and installation of contact units of connectors
with single contact lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 . . . . . . 9811
4.5 Removal and installation of contact units of connectors
with additional contact lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 . . . . . . 9811

9811 1
COMPONENTS 5
Contents 95XF series

2 9811
5 COMPONENTS
95XF series General

1. GENERAL
1.1 MULTIMETER

Multimeters are available in two different


versions:
- analog meter
- digital meter
An analog meter has an indicating needle
(pointer) which can move over a graduated
scale. 2
A digital meter indicates the measured values
by means of digits in a read-out window.
Analog meter
Disadvantages:
- Difficult to read due to the various
graduated scales.
- Not capable of giving precision readings
(depending on the scale
arrangement/measuring range).
- If the meter is connected up incorrectly,
there is a real risk of electrical defects in the
meter.
- The indicating needle (pointer) is not
resistant to powerful mechanical vibrations.
- The meter must usually be used in a certain
position.
Advantages:
- Useful, for example, when measuring a
potentiometer with a minor interruption.
Digital meter
Disadvantages:
- Meter is slow. With a fluctuating voltage all
you can see are flashing digits.
Advantages:
- It indicates the correct value without the risk
of misinterpretation.
- Gives more accurate readings.
- It is protected against faulty connection.
- It is resistant to powerful mechanical
vibrations.
- It can be used in any position.

9811 1-1
COMPONENTS 5
General 95XF series

Key to the symbols on analog meters.


The following symbols may occur on an analog
meter:

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 1,5 0,5
45

2
W 5 01 007

1. Moving-coil meter with permanent magnet.


2. Moving-coil meter with rectifier cell.
3. Electromagnetic or soft-iron meter.
4. With rectifier cell.
5. Suitable for direct current.
6. Suitable for alternating current.
7. Suitable for direct current and alternating
current.
8. Meter with zero adjustment.
9. Meter may only be used in the vertical
position.
10. Meter may only be used in the horizontal
position.
11. Test voltage is 2 kilovolts (without a digit it
is 0.5 kilovolt).
12. Meter may only be used at the angle
indicated.
13. Suitable for direct current, class 1.5
(inaccuracy 1.5% of full scale).
14. Suitable for direct current and alternating
current, classes 1 and 0.5 (see item 13 for
explanation).

1-2 9811
5 COMPONENTS
95XF series General

Units of measurement
The multimeter should be set to the range 1 DCV - V
applicable to the unit of measurement required.
For example: the voltage range, current range 2 ACV - V
or resistance range.

3 DCA - A
4 ACA -A
5 Ohm - 2
6 %
7 Hz
W 5 01 004

1. Direct voltage
2. Alternating voltage
3. Direct current
4. Alternating current
5. Resistor
6. Duty-cycle
7. Frequency

9811 1-3
COMPONENTS 5
General 95XF series

1.2 MEASURING SIGNALS WITH THE MULTIMETER

1. Sine-wave signal (alternating voltage) +


The signal regularly changes polarity with
respect to the 0 line.
0
-

2
Frequency t
The frequency is indicated in Hertz (Hz). +
The number of complete sines per second is the
frequency of the signal (3 Hz in the figure shown
opposite). 0

- 1 2 3

Voltage +
When the number of sines per second
increases, not only the frequency increases but
also the voltage.
0

-
W 5 01 002

Measuring a sine-wave signal


There are two ways of measuring a sine-wave
signal with a multimeter:
- With the multimeter set to the frequency
(Hz) position.
This is measuring the number of complete
sines per second.
- With the multimeter set to the alternating
voltage position.
This is measuring the mean voltage.
Sine-wave signals on the vehicle
- Output signal of ABS sensor.
- Output signal of engine speed sensor

1-4 9811
5 COMPONENTS
95XF series General

2. Square-wave signal t1
Square-wave signals only have two voltage
levels, both of which - in principle - have the
same duration (t1 equals t2). +

0
t2

If the duration is different for the two levels (t1 is t1


2
not equal to t2), the signal is called a pulse
train. +

0
t2

Duty-cycle A
The duty cycle is the ratio between the two
voltage levels expressed as a percentage. +
A
x 100%
B
0
The voltage level ratio of a pulse train may B
change (for example, when the vehicle speed
increases).
If the number of pulses per unit of time
increases, the duty cycle reading will also
increase.
Voltage A
An increase in the number of pulses per unit of
time will not only give higher duty cycle readings +
but also a higher mean voltage.

0
B W 5 01 001

9811 1-5
COMPONENTS 5
General 95XF series

Measuring a square-wave signal


There are two ways of measuring a
square-wave signal with a multimeter:
- With the multimeter set to the duty cycle
(%) position.
In this case, we measure the voltage level
ratio.
- With the multimeter set to the direct voltage
position.

2 This is measuring the mean voltage.


Square-wave signals on the vehicle
- Output signal of speed sensor
- Speed signal to electronic units
- Speed signal to electronic units.

1-6 9811
5 COMPONENTS
95XF series Description of components

2. DESCRIPTION OF COMPONENTS
2.1 ENGINE SPEED AND VEHICLE SPEED SENSORS

The engine speed and vehicle speed sensors


are inductive sensors.
The vehicle is equipped with a number of
inductive sensors, such as:
- engine speed sensor
- ABS sensor
- vehicle speed sensor. 2
Operating principle
An inductive sensor is composed of a 1
permanent magnet (1), a core (2) and a coil (3).
When the inductive sensor is situated between N
two teeth, the lines of force of the magnetic field
will run directly from the north pole to the south 2
pole via the housing. S
The moment a tooth approaches the inductive 3
sensor, the lines of force of the magnetic field
will run from the north pole to the south pole via
the housing, the teeth of the wheel, and the
core.
In this situation more lines of force will pass
through the core, which will give an increased
magnetic-field intensity.
As a result of this change in the magnetic field,
an alternating voltage will be generated in the
W 5 01 005
coil.
The value of the generated alternating voltage
depends on the rotation speed of the toothed
wheel and the air gap between sensor (core)
and tooth.
From alternating voltage to pulse train
The output signal of the inductive sensor is used
by the various electronic units and analog
meters/gauges (rev counter, tachograph).
N
The electronic unit has a microprocessor, which
can only process digital signals (pulses).
Therefore, the sine-wave signal should be
converted into a pulse train. S
Similarly, the meters/gauges (rev counter,
tachograph) only respond to a pulse train.

W 5 01 006

9811 2-1
COMPONENTS 5
Description of components 95XF series

The conversion of the engine speed signal may


take place in:
- the rev counter (e.g. 95 series)
For the vehicle speed signal, conversion takes
place within the speed sensor itself.
For the ABS sensor signal, conversion takes
place in the ABS unit.
Duty cycle of converted engine speed %
signal
75
2 The linear characteristic of the duty cycle (%)
versus the engine speed (n) is plotted in the
graph opposite.
This characteristic applies to all engines.

25

1000 3000 n
W 5 01 008

Duty cycle of vehicle speed signal %


The linear characteristic of the duty cycle (%)
versus the vehicle speed (V) is plotted in the 44
graph opposite.
This characteristic applies to all vehicle types.
Checking
The alternating voltage signal can be checked 22
with a multimeter set to the alternating voltage
range.
The pulse train (square-wave voltage) can be
checked with a multimeter set to the direct
voltage or duty cycle range. 50 100 V
W 5 01 009

2-2 9811
5 COMPONENTS
95XF series Description of components

2.2 TEMPERATURE SENSORS

The vehicle is equipped with a number of


temperature sensors, such as:
- coolant temperature sensor
These sensors (also called thermistors) are
resistors which are sensitive to temperature.
The resistance of these sensors changes
considerably when the temperature increases or
decreases.
2
There are two kinds of temperature sensor:
- NTC resistor (Negative Temperature
Coefficient).
- PTC resistor (Positive Temperature
Coefficient).
NTC resistor R( )
In an NTC resistor, the resistor value decreases
as temperature increases.
Application:
- measuring coolant temperature.

T ( C )
W 5 01 010

PTC resistor R( )
In a PTC resistor, the resistor value increases
as temperature increases.
Contrary to NTC resistors, PTC resistors show a
large resistor difference within a small
temperature range.
Application:
- measuring the air temperature in the
auxiliary heating.
Checking
The temperature sensors can be checked with a
multimeter set to the resistance range.

T ( C )
W 5 01 011

9811 2-3
COMPONENTS 5
Description of components 95XF series

2.3 FLUID-LEVEL SENSORS

The vehicle is equipped with a number of


fluid-level sensors, such as:
- fluid-level sensor for the cooling system
The fluid-level sensor is a reed contact type.
The sensor is provided with a micro switch
which is influenced by a magnetic field outside
the sensor.
2 If the fluid level drops, the switch will be N S
operated by a float with a magnet in the tank or
reservoir, and the contacts will close.
The closing of the contacts will activate a
warning lamp.
Checking
The fluid-level sensors can be checked with a
multimeter set to the resistance range.

W 5 01 013

2-4 9811
5 COMPONENTS
95XF series Description of components

2.4 PRESSURE SENSORS

The vehicle is equipped with a number of


pressure sensors, such as:
- pressure sensor to register the bag
pressure in ECAS.
A diaphragm of semiconductor material (silicon)
is incorporated in the pressure sensor.
If pressure is exerted on the diaphragm, it will
bend.
This bending of the diaphragm will produce a
V
2
change of resistance of the semiconductor
material.
The diaphragm is part of a so-called bridge
circuit.
The bending of the diaphragm will unbalance W 5 01 012
the bridge circuit, which causes the output
signal to change.
The output voltage is directly proportional to the
pressure applied (bending of the diaphragm).
Checking
The output voltage can be checked with a
multimeter set to the direct voltage range.

9811 2-5
COMPONENTS 5
Description of components 95XF series

2.5 PROXIMITY SENSORS

The vehicle is equipped with a number of


proximity sensors, such as:
- sensor under the clutch pedal for E-throttle
- cab lock sensor
- mechanic rear axle lift system

2 W 5 01 014

Inductive proximity sensors


A changing electromagnetic field is generated
by a pulsating current in a coil (oscillation).
If a metal object is introduced into the
electromagnetic field, eddy currents will occur in
that metal object.
These eddy currents will damp the magnetic
field in the coil, so that the current taken up in
the coil will change.
This change will result in an output voltage.
E500551

Checking
Placing a metal object in front of the sensor
(inductive sensor) makes it possible to check
the output voltage with a multimeter set to the
direct voltage range.

2-6 9811
5 COMPONENTS
95XF series Inspection and adjustment

3. INSPECTION AND ADJUSTMENT


3.1 CHECKING ELECTRICAL SYSTEMS

Special tools that may be used, are:


- DAVIE 2.0
- multimeter, preferably digital
- DELSI 2
DAVIE 2.0
For information on how to use DAVIE 2.0, see
the instructions supplied with the DAVIE 2
equipment.
Multimeter
For the use of a digital multimeter, see the
instructions supplied with the meter and the
section Signal measuring.
DELSI
DELSI stands for DAF ELectronic SImulator.
A road speed signal is required for testing a
number of electronic systems.
DELSI 2 (DAF no. 694941) is an electronic road
speed simulator which can only be used in
combination with a compact tachograph.
DELSI is connected to the road speed sensor
plug on the gearbox.
To connect the DELSI, you must first break the
seal on the connector. The road speed signal
can be regulated with a rotary knob.
The road speed setting can be read on the
tachograph.
For a reliable operational test the road speed
should be above 20 km/h.
Note:
Remember to seal the road speed sensor
plug again after DELSI has been used.

9811 3-1
COMPONENTS 5
Inspection and adjustment 95XF series

3-2 9811
5 COMPONENTS
95XF series Removal and installation

4. REMOVAL AND INSTALLATION


4.1 REMOVING AND INSTALLING CONTACTS FROM CONNECTORS

Contact kit A (DAF no. 0694960)


If additions are made to the wiring, a contact
may have to be removed from the connector.
For this purpose special ejectors have been
developed, which are included in the contact kit.
To facilitate the selection of the contact, crimping
tool and ejector, a sticker has been affixed to the
inside of the box.
2
694953 694962

III
694959

IV
067876 067872 067875 067877 067868
694954
I-B II -4 I-C II-4 I-D
VII VII - - V V
1-2,5 mm 2 1-2,5 mm 2 1-3 mm 2 1-2,5 mm2 2-4 mm 2
694956
067871 067870 067865 067867

I-C I-B I-B I-C VI


VII VII III V
1-2,5 mm 2 1-2,5 mm 2 1-2,5 mm 2 1-2,5 mm2 694955
067866 067874 067873 067869 067864
VII
I-B II-1 II-4 I-D I-B 694957 694958
V VII - V III I II 1
1-2,5 mm 2 1-2,5 mm 2 1-2,5 mm 2 2-4 mm 2 1- 2,5 mm 2
B
A

2
C 3
067878 678374 678375 D 4
5

I-D II-3 II-3


- IV IV
1-2,5 mm 2 1-2,5 mm 2 1-2,5 mm 2

W 5 03 019

9811 4-1
COMPONENTS 5
Removal and installation 95XF series

The information given on this sticker is to be


interpreted as follows:
At the top is the DAF no. of the contact shown. 067867
Roman numerals I and II, shown under the
illustrations, refer to the crimping tool to be
used.
The numeral or letter added to Roman numeral I
or II indicates the hole in the tool in which the I-c
contact is to be placed.
V
2 Roman numerals III to VII refer to the type of
ejector to be used for removing the contact from
the connector.
1-2,5 mm 2
The information at the bottom refers to the wire
core cross sectional area suitable for the W 5 03 018
contact.
Contact kit B (DAF no. 1240065)
Additional crimping and ejector tools are
required for SCAT contacts and for micro-timer
contacts.
To facilitate the selection of the contact, crimping
tool and ejector, a sticker has been affixed to the
inside of the box.

4-2 9811
5 COMPONENTS
95XF series Removal and installation

4.2 INSTALLING CONTACT UNITS ON ELECTRICAL WIRES

The increasing application of electronics in


vehicles has made it necessary to use new
types of connectors and contacts. This has
resulted in the use of relatively small contacts.
More attention must therefore be paid to the
connections as a whole.
In addition, the number of connections has

2
considerably increased, so that the wiring
harnesses have become thicker. To keep the
wiring harnesses manageable, a new type of
wiring is now being used:
3. Wires with a core section of 1 to 2.5 mm2
and reduced insulation thickness, retaining
the mechanical properties, resistant to
temperatures up to 70_C (in accordance
with DAF standard 9502). These wires are
not suitable for engine and gearbox wiring.
4. Wires with a core section of 1 to 120 mm2
and normal insulation thickness, resistant to
temperatures up to 105_C (in accordance
with DAF standard 9504).
Note:
In view of the mechanical strength
required, the minimum permissible
core section is 1 mm2.
To ensure the reliability of systems and
connections, the following points should be
observed when repairs or additions are made to
the wiring:
1. Always choose the following:
- the correct type of contact
- the correct wire diameter for the
contact used
- the correct insulation diameter for the
cable used
- the correct type of contact material
(tin-plated or silver-plated)
2. Use the right tool for the job. Wire ends are
always clamped to a contact. For this
purpose special tools have been developed.

9811 4-3
COMPONENTS 5
Removal and installation 95XF series

Only if these special tools are used and if the


contact is placed in the right hole, can
reliable connections be made.
3. Strip the correct length of wire. Always use
stripping pliers. Rule of thumb: stripped
length = length of shrinking sleeve + 1 mm.
Make sure that the core is not damaged
during stripping or problems may occur after
some time.

2 What is a good connection?


A good connection will only be obtained if points
1, 2 and 3 are complied with. This implies that
both the copper core and the insulation are
firmly clamped in place.
Figure 1 shows the correct method of stripping A B
and clamping.
The end of the core should still be visible at A.
The end of the insulation should still be visible
at B.
W 5 03 017

4-4 9811
5 COMPONENTS
95XF series Removal and installation

4.3 REMOVAL AND INSTALLATION OF CONTACT UNITS OF 39-PIN FLOOR


CONNECTOR

Removal and installation of contacts units


of floor part

Removal of contacts units from floor part


1. Unscrew union nut G.
2. Slide thrust washer H and seal K slightly

2
back on the wiring.
3. Now push the contacts out of the connector
housing F, using the special ejector tool
from contact kit A or B.
Installation of contacts units in floor part
1. Slip union nut (G) and thrust washer up
the wiring.
2. Feed the wires without contacts through G
seal K.
3. Fit new contacts to the wires, using the right
tool.
4. Push the contacts home in the connector F.
5. Push seal K against connector housing F.
6. Position thrust washer H so that the two
cams on the sides of connector housing F H
snap into the thrust washer recesses.
7. Finger-tighten union nut G.
K
Note:
- Thrust washer H bears the contact
numbers (for correct location of
contacts). Make sure that these contact
numbers occupy the same position as
the contact numbers on the connector
housing.
- A wrongly positioned wire provokes a
leaky seal after removal. If no new wire F
is inserted in this position, be sure to fit
a sealing plug.

E500477

9811 4-5
COMPONENTS 5
Removal and installation 95XF series

Removal and installation of contacts units 2


of counter floor part

Removal of contacts units from counter


floor part D
1. Undo end union nut A and adapter union
nut B, and slide them back over the
insulation hose as far as they go. 1
2. Slide thrust washer H and seal K back over
the wiring harness as far as they go.
2 3. Slide union nut E back over the wiring
harness. 3
4. Remove the sealing ring (2) carefully.
5. Release the locking rings (3) in connector
housing F carefully.
6. Take out centring sleeve D from connector
housing C. C
7. Now push the contacts out of the connector
housing C, using the special ejector tool
from contact kit A or B.
Installation of contacts units in counter
floor part
1. Slide end union nut A and adapter union
nut B, back over the insulation hose as far
as they go. E
2. Position centring sleeve D in connector
housing C so that all openings are arranged
opposite one another.
3. Check that all circlips (3) are located in the K
relevant recesses (1).
4. Feed the wires without contacts through
thrust washer and seal K.
5. Fit new contacts to the wires, using the
right tool. H
6. Feed the wiring harness through adapter
union nut B.
7. Push seal K against connector housing C.
8. Position thrust washer H so that the two
cams on the sides of connector housing C B
snap into the thrust washer recesses.
9. Push the connector pins into connector
housing C, observing their correct position.
10. Place sealing ring (2) around centring
sleeve D and push it against the stop of
connector housing C.
Note:
- In performing the work described in the last A
two steps, avoid twisting the wiring harness.
Otherwise serious damage could develop
(risk of wire breakage).
- Hand-tighten the relevant union nuts. Do
not use any tools (pliers) for this job.
11. Screw adapter union nut B on connector
housing C. E500478
12. Screw end union nut A (with insulation
hose) on adapter union nut B.

4-6 9811
5 COMPONENTS
95XF series Removal and installation

4.4 REMOVAL AND INSTALLATION OF CONTACT UNITS OF CONNECTORS


WITH SINGLE CONTACT LOCK

Contact units with a single contact lock are


removed using the special ejector tool from
contact kit A or B.
Correctly position the wires with their contact
units.

2
4.5 REMOVAL AND INSTALLATION OF CONTACT UNITS OF CONNECTORS
WITH ADDITIONAL CONTACT LOCK

Some connectors have an additional contact


lock. Such a connector is in halves. The upper
half (wire entry side) together with the lower half
constitutes the additional contact lock.

E500476

In order to unlock the additional contact lock,


slightly push the upper half of the connector in
the direction shown by the arrow (on the 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
connector housing). Now you can correctly 15 14 13 12 11 10 9
position the wires with their contact units. 15 14 13 12 11 10 9
Contact units with an additional contact lock are
removed using the special ejector tool from
contact kit A or B.
Correctly position the wires with their contact E500475
units. Once the contacts have been fitted, push
back the connector until it locks.

9811 4-7
COMPONENTS 5
Removal and installation 95XF series

4-8 9811
5 BATTERIES
95XF series Contents

CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
1.1 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
1.2 Charging batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
2. CHARGING BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 9711
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 9711
2.2 Charging methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 . . . . . . 9711
3. STORAGE OF BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 ...... 9711
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 ...... 9711
3.2 Storage up to four weeks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 ...... 9711
3.3 Storage for more than four weeks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 ...... 9711
4. CHECKING BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 9711
4.1 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 9711
4.2 Checking the charging condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Checking with a battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-3
......
......
9711
9711 4

9711 1
BATTERIES 5
Contents 95XF series

2 9711
5 BATTERIES
95XF series Safety insructions

1. SAFETY INSTRUCTIONS
1.1 BATTERIES

- When working on batteries, always first


remove the earth lead.
When reconnecting battery leads, always
connect the earth lead last.
- Always handle batteries carefully, and keep
them vertical.
- The sulphuric acid in batteries is an
aggressive and toxic substance. When
working on batteries, wear protective
clothing, gloves and safety goggles.
In the event of contact with clothing, skin or
eyes, immediately rinse with large volumes
of water. In the event of contact with the
eyes or skin, always call medical 4
assistance.
- When topping up batteries, never allow the
electrolyte level to rise more than 10 mm
above the plates, or further than the level
indicator.
- Never place any tools or other materials
which could accidentally lead to a short
circuit on the battery terminals, on the
batteries or close to the batteries.
Short-circuited battery terminals may cause
the battery to explode.
- Following work, always tighten batteries
soundly, but never too tight.

1.2 CHARGING BATTERIES

- When charging batteries, an explosive gas


mixture may be released.
Always ensure efficient ventilation when
charging batteries.
Smoking, open flames and sparks are
strictly forbidden.
- Thaw out frozen batteries before charging
them.
- Switch off the battery charger, before the
leads to the battery are disconnected.

9711 1-1
BATTERIES 5
Safety insructions 95XF series

1-2 9711
5 BATTERIES
95XF series Charging batteries

2. CHARGING BATTERIES
2.1 GENERAL

- A battery may only be charged with direct


current. Connect the positive pole of the
battery with the (+) positive terminal of the
charger, and the negative pole of the
battery with the (-) negative terminal of the
charger.
During charging, the cell sealing plugs may
be left on the battery (except during
fast-charging).
During charging, the cell voltage will rise.
This voltage rise will depend on the
charging current applied and the
temperature. During normal charging, the
cell voltage will rise from approx. 2 volt/cell
to approx. 2,65 volt/cell. Exceeding a
charge voltage of approx. 2,35 to
4
2,4 volt/cell (approx. 14,2 volt in a 12V
battery) will result in active gas
development.
As a result of the rising voltage during
charging, the charge current will generally
gradually fall.
Overcharging will negatively affect the
service life of a battery.
- By unnecessarily continuing to charge,
once the battery is completely full (even
with a low current), corrosion (damage)
occurs on the grids of the positive battery
plates. This form of wear results in the early
failure of the battery.
Depending on the power of the charger,
normal charging time is between 8 and
15 hours.
If during charging the temperature of the
battery acid exceeds 55_C, charging should
be stopped. High temperatures reduce the
service life of a battery.
- A battery should be considered charged, if
the charge voltage rises no further for
2 hours, and the acid density (specific
mass) has reached the nominal value (for
example 1,28 kg/dm3), and rises no further.

9711 2-1
BATTERIES 5
Charging batteries 95XF series

- A charged battery must be used


immediately. If this is not possible, apply
maintenance to the battery as described in
the chapter Storage of batteries.
- A discharged battery should be charged as
rapidly as possible. If a discharged battery
is not recharged, the battery plates may
become sulphated (i.e. the battery plates
become hard), leading to permanent
capacity loss.

2-2 9711
5 BATTERIES
95XF series Charging batteries

2.2 CHARGING METHODS

Normal charging
- Normal charging is carried out to return a
fully or partially discharged battery to 100%
capacity. In general, a charging current of
1/20 to 1/10 of the capacity is selected.
- It is important that the charge current be
reduced during gas development, and that
the current be switched off, once the battery
is full.
Fast-charging
- In this charging method, multiples of the
normal charge current (approx. 3 to
5 times) are used, in order to achieve an
acceptable charge condition, in the shortest

-
possible time.
Before fast-charging, remove the battery
4
leads, in order to avoid damage to the
electronic components.
- Remove the cell sealing plugs, to permit the
gasses produced to better escape.
- To prevent overcharging, switch to reduced
charge current upon reaching the gas
pressure (2,35 tot 2,4 volt/cell).
Note:
Try to avoid fast-charging. Only use it as a
last resort. The battery is overloaded during
fast-charging, thus reducing the batterys
service life.
Buffer charging
- In this option, the consumer and the
charger are both connected to the battery.
The charger delivers sufficient current to
ensure that the battery remains practically
full. The battery provides peak currents to
the consumer.
- Buffer charging is best carried out at a
constant (stabilised) voltage.
Trickle charging
- If the battery is full, but is not to be used
immediately, self-discharge occurs. This
can be between 0,1% and 1% per day.
Trickle charging compensates for this
self-discharge.
- The charge current for trickle charging
should be approx. 0,1 A per 100 Ah.

9711 2-3
BATTERIES 5
Charging batteries 95XF series

2-4 9711
5 BATTERIES
95XF series Storage of batteries

3. STORAGE OF BATTERIES
3.1 GENERAL

Before storing batteries, carry out the following


actions:
1. Remove the battery terminals.
2. Clean the battery poles and the top of the
batteries.
3. Grease the battery poles with vaseline.
4. Check the battery charge, and recharge if
necessary, see chapter Checking and
Adjusting.
5. Check the electrolyte level; this should be

4
approx. 10 mm above the plates, or if
present, up to the level indicator.
If necessary, top up the batteries with
distilled water.

3.2 STORAGE UP TO FOUR WEEKS

If the batteries (separately or in a vehicle) are


not to be used for a longer period, of up to 4
weeks, the following measures must be taken.
1. Do not connect the battery leads to the
batteries.
2. Regularly check the battery charge, in
particular at low temperatures, see chapter
Checking and Adjusting.
If the voltage falls below 12,4 V, or the
specific mass of the electrolyte in one or
more cells is less than 1,23 kg/dm3, the
battery must be charged.
Note:
The lower the specific mass of the electrolyte,
the more likely the battery is to freeze.

9711 3-1
BATTERIES 5
Storage of batteries 95XF series

3.3 STORAGE FOR MORE THAN FOUR WEEKS

If the batteries are not used for more than 4


weeks, the following measures must be taken.
1. Remove the batteries from the vehicle, and
store the batteries in a frost-free, dry, cool
and well-ventilated area.
2. Regularly check the battery charge, at least
every 4 weeks, see chapter Checking and
Adjusting.
If the voltage falls below 12,4 V, or the
specific mass of the electrolyte in one or
more cells is less than 1,23 kg/dm3, the
battery must be charged.
3. Limit storage to a maximum of three
months. The longer the battery is stored,
4 the greater the permanent capacity loss.

3-2 9711
5 BATTERIES
95XF series Checking batteries

4. CHECKING BATTERIES
4.1 VISUAL INSPECTION

- A white dividing line at 1/3 or plate height


(visible through transparent battery casings)
would indicate that a battery has been left
standing in a highly discharged condition.
- If the electrolyte is brown in colour, and the
battery consumes a large amount of water,
the battery may have been overcharged.
- If the electrolyte is murky, milky, and the
cells have a white deposit, the battery has
been damaged by insufficient charging
(highly discharged).

4.2 CHECKING THE CHARGING CONDITION 4


Specific mass
- By charging and discharging the battery, a
chemical reaction occurs in the battery,
involving sulphuric acid. The concentration
of the sulphuric acid falls, the further the
battery becomes discharged.
The concentration, measured as specific
mass (kg/dm3) is a useful yardstick for
determining the charging condition of the
battery.
- In order to check the charging condition,
use can be made of an acidimeter.
Specific mass at 27_C in kg/dm3
Charged battery : 1,28
Half-charged battery : 1,20
Discharged battery : 1,10
- Measurement corrections are necessary, if
the temperatures deviate considerably. For
each 10_C lower temperature, 0,007 points
must be deducted from the measured
reading. For each 10_C higher temperature,
0,007 points must be added.

9711 4-1
BATTERIES 5
Checking batteries 95XF series

In a battery in good condition, the specific


mass must be the same in all cells. The
maximum difference between the highest
and lowest specific mass may not exceed
0,03 kg/dm3.
Note:
If the specific mass in a single cell is
considerably lower than the rest, the cause
may be cell closure. If the specific mass of
two adjacent cells is considerably below the
level in the remainder of the battery, there
could be a leak in the dividing wall. In both
cases, the battery must be replaced.
Voltage
- The charging condition of batteries can also
be measured using a sensitive, preferably

4
digital voltmeter. This method can only be
employed 1 to 2 hours following complete
termination of charging or discharging.
What is measured is the absolute voltage at
rest (the positive and negative terminals
must have been removed from the battery).
According to the formula: Voltage per cell =
specific mass (kg/dm3) + 0,84, the charging
condition can be calculated.
Example:
For a fully charged battery, the specific
mass per cell equals 1,28 kg/dm3. The
voltage per cell is therefore
1,28 + 0,84 = 2,12 V.
A 12V battery has 6 cells. Total voltage of a
charged battery is therefore
6 x 2,12 = 12,72 V.
The voltage of a half-charged battery is
approx. 12,24 V.
The voltage of a discharged battery is
approx. 11,75 V.

4-2 9711
5 BATTERIES
95XF series Checking batteries

4.3 CHECKING WITH A BATTERY TESTER

- A rapid measurement to roughly assess the


condition of the battery can be carried out
using a battery tester. In this test, the
battery is subjected to a load, and the
discharge voltage across the battery poles
is measured. The load on the battery must
be at least three times the capacity of the
battery.
- As a rule of thumb, the test can be carried
out when the battery is sufficiently charged
(specific mass 1,25 - 1,28 kg/dm3).
At a normal temperature (10-20_C), the
load voltage of a well-charged battery
should be 10 V, after 10 seconds. For a
partially-discharged battery (specific mass
1,25 kg/dm3), at least 9 volt must be
measured.
4
It is important that the voltage be measured
directly across the battery poles.

9711 4-3
BATTERIES 5
Checking batteries 95XF series

4-4 9711
5 MASTER SWITCHES
95XF series Contents

CONTENTS
Page Date
1. MASTER SWITCH DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ...... 9711
1.1 Manual-control single-pole master switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ...... 9711
1.2 Electrical-control single-pole master switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ...... 9711
1.3 Electrical-control master switch for VLG/ADR/GGVS . . . . . . . . . . . . . . . . . . 1-3 ...... 9711
1.4 Electrical-control two-pole master switch for PETREG . . . . . . . . . . . . . . . . . 1-5 ...... 9711
1.5 Pneumatic-control single-pole master switch for VLG/ADR/GGVS . . . . . . . 1-7 ...... 9711
1.6 Pneumatic-control single-pole master switch for RTMDR . . . . . . . . . . . . . . . 1-9 ...... 9711

9711 1
MASTER SWITCHES 5
Contents 95XF series

2 9711
5 MASTER SWITCHES
95XF series Master switch diagram

1. MASTER SWITCH DIAGRAM


1.1 MANUAL-CONTROL SINGLE-POLE MASTER SWITCH

1000 D+

1020
+
A500
-

B D+
C694 -
9001

5
B501
A5:9300
E500129

Basic code Designation


number
A500 Batteries (2)
B501 Compact tachograph
C694 Manual-control master switch

The electric master switch C669 must be


switched on manually outside the cab.
When the electric master switch is switched off,
the engine continues to operate.
D+ will then be connected to earth.

9711 1-1
MASTER SWITCHES 5
Master switch diagram 95XF series

1.2 ELECTRIC-CONTROL SINGLE-POLE MASTER SWITCH

B501 1000 1000 D+

1123

1020
E084
E089

G184
4918

1101
30A 86
E085

85 4917
1122 30 G053
C666

30
+
G184
A500 87
-

5
E500131

Basic code Designation


number
A500 Batteries (2)
B501 Compact tachograph
C666 Control master switch
E084 7,5A lighting fuse
E085 7,5A control master switch fuse
E089 7,5A compact tachograph (A1) fuse
G053 Master switch relay
G184 D+ transfer master switch relay

Operation of main switch relay G053 is only


possible from the cab, using switch C666.
If switch C666 is operated while the engine is
running, main switch relay G053 will not switch
off, owing to the D+ signal.

1-2 9711
5 MASTER SWITCHES
95XF series Master switch diagram

1.3 ELECTRIC-CONTROL MASTER SWITCH FOR VLG/ADR/GGVS

D+

B085 1020 1000


1167
P B085
E559
A
6 4 1
1 2
P E153 E152

4049
C555 5 3 2 3 C555
1166
1122 E559
P E559 D701 0,5 bar

4986
+
B085
A500
5065

4985
- C555 G186 2
B082 B
T=
- 24V + C752 60s
0 l 5 5 8 1 2
D826 6
3
7 1 B A
- 24V +
C
9303

1123

B082

5
B501
A1:1123
A5:9303

E500133

A: Electropneumatic switch in cab


B: Fuel pump
C: Exhaust valve

Basic code Designation


number
A500 Batteries (2)
B082 Engine stop/engine brake valve
B085 Master switch control valve
B501 Compact tachograph
C555 Pneumatic master switch
C752 Master switch control switch
D701 Master switch diode preventing feedback to CTE
D826 Electronic unit for current limiter VLG
E152 Fuse for master switch/ timer/ engine stop/ power supply after master switch
E153 Fuse for master switch/ timer/ engine stop/ power supply before master switch
E559 Control switch for pneumatic master switch/ engine stop break
G186 Timer relay for the engine stop master switch

9711 1-3
MASTER SWITCHES 5
Master switch diagram 95XF series

Master switch C555 should be switched on


manually outside the cab.
The master switch can be switched off:
- Manually (outside the cab)
- Pneumatically (inside the cab)
Relay G186 is activated when the voltage on pin
4 drops out. Engine stop valve B082 will then be
activated for 60 seconds.
If pressure switch E559 is open, engine stop
valve B082 is not activated.
Switch A can be used to switch off the master
switch pneumatically inside the cab. This also
involves the opening of pressure switch E559.

1-4 9711
5 MASTER SWITCHES
95XF series Master switch diagram

1.4 ELECTRIC-CONTROL TWO-POLE MASTER SWITCH FOR PETREG

1000 C622 1000 1127 D+

G056

1024
E154
10 4 12 8 3 6
3600

1020
2630
D110

2 9 11 7 1 5 C669
9504 1122 30
4985
+ G056
87A
A500
D111
9300 -
3601

- 24V +
C667
D545
E155

9505
- 12V +
C668
9303

1123
A

B B520
A1:1123
5
A5:9303

E500134

A: Special reference earth on chassis


B: Electric earth insulated (i.e. not on chassis)

Basic code Designation


number
A500 Batteries (2)
B520 Compact tachograph (12V)
C622 Lighting switch
C667 Electric master switch cut-out switch (cab)
C668 Electric master switch cut-out switch (chassis)
C669 Switch for electric master switch
D110 Indicator lamp for master switch leakage current to power supply
D111 Indicator lamp for master switch leakage current to earth
D545 Electronic unit current limiter converter 12/24V
E154 Fuse for master switch leakage current to power supply
E155 Fuse for master switch leakage current to earth
G056 Master switch control relay

9711 1-5
MASTER SWITCHES 5
Master switch diagram 95XF series

The electric master switch C669 must be


switched on manually outside the cab.
The electric master switch can be switched off in
the following ways:
- Manually (outside the cab)
- Electrically (outside the cab)
- Electrically (inside the cab)
When switch C667 or C668 is closed, the relay
of the electric master switch is activated, so that
the electric master switch is switched off.
As soon as the electric master switch is
switched off there will be no voltage on the relay.
When the electric master switch is switched off,
the engine continues to operate.
D+ will then be connected to earth.

1-6 9711
5 MASTER SWITCHES
95XF series Master switch diagram

1.5 PNEUMATIC-CONTROL SINGLE-POLE MASTER SWITCH FOR


VLG/ADR/GGVS

D550/G146 1000 D+

1020

4 1 6
P A
E152
C555 3 2 5 1 2
1122 3 C555
4049/4683

1166

E153
E559
4986

0,5 bar

P E559 +
1167

A500
4
G186 2 -
T=
B082 B
60s - 24V + +
5 8
6
4984

D018 D826 D552 1 2


3
D701 D702 - 24V + -
4985
C

5
9303

1123

B082

B501
A1:1123
A5:9303

E500130

A: Pneumatic switch in cab


B: Fuel pump
C: Exhaust valve

Basic code Designation


number
A500 Batteries (2)
B082 Engine stop valve
B501 Compact tachograph
C555 Pneumatic master switch
D018 Master switch indicator lamp
D701 Master switch diode preventing feedback to CTE
D702 Master switch diode preventing feedback to engine stop relay
D550 Electronic unit for central timing unit (2nd)
D552 Generator overvoltage protection
D826 Electronic unit for current limiter VLG
E152 Fuse for master switch/ timer/ engine stop/ power supply after master switch

9711 1-7
MASTER SWITCHES 5
Master switch diagram 95XF series

Basic code Designation


number
E153 Fuse for master switch/ timer/ engine stop/ power supply before master switch
E559 Control switch for pneumatic master switch, engine stop break
G146 Timer relay for electric engine stop
G186 Timer relay for the master switch

Master switch C555 should be switched on


manually outside the cab.
The master switch can be switched off in the
following ways:
- Manually (outside the cab)
- Pneumatically (inside the cab)
Relay G186 is activated when the voltage on pin
4 drops out. Engine stop valve B082 will then be
activated for 60 seconds.
If pressure switch E559 is open, engine stop

5
valve B082 is not activated.
Switch A can be used to switch off the master
switch pneumatically inside the cab. This also
involves the opening of pressure switch E559.

1-8 9711
5 MASTER SWITCHES
95XF series Master switch diagram

1.6 PNEUMATIC-CONTROL SINGLE-POLE MASTER SWITCH FOR RTMDR

1000 1000 D+

K L M

1020
2 4 6
1 2 1 2 1 2
P
3 3 3 E092 1 3 5
C555
1122
B E A
D C +

4698
J A500
F
-
G - 24V +

B082 D018

-
D826

+
5
H
1 2 12 11

9303

1123
3 2

B501
A1:1123
A5:9303

E500132

A = Connection to collection block G = Fuel pump


B = See A H = Exhaust valve
C = See A J = Master switch
D = See A K = Engine stop
E = See A L = Master switch
F = See A M = Engine stop + master switch

Basic code Designation


number
A500 Batteries (2)
B501 Compact tachograph
C555 Pneumatic master switch
D018 Green master switch indicator lamp
D826 Electronic unit for current limiter VLG
E092 Fuse for master switch valve

9711 1-9
MASTER SWITCHES 5
Master switch diagram 95XF series

Master switch C555 should be switched on


manually outside the cab.
The master switch can be switched off in the
following ways:
- Manually (outside the cab)
- Pneumatically (inside the cab)

1-10 9711
5 CONNECTING ACCESSORIES
95XF series Contents

CONTENTS
Page Date
1. CONNECTING ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ...... 0009
1.1 Connection points on printed circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ...... 0009
1.2 Connecting accessories with a current consumption of 15 to 25 Amp . . . . 1-2 ...... 0009
1.3 Connecting accessories via the accessory connector . . . . . . . . . . . . . . . . . . 1-3 ...... 0009
1.4 Overview of connection points in roof console . . . . . . . . . . . . . . . . . . . . . . . . 1-4 ...... 0009
1.5 40A connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 ...... 0009
1.6 12V connection in the overhead box connector . . . . . . . . . . . . . . . . . . . . . . . 1-7 ...... 0009
1.7 Spare wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 ...... 0009
1.8 Cool box connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 ...... 0009
1.9 Connecting the radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 ...... 0009

0009 1
CONNECTING ACCESSORIES 5
Contents 95XF series

2 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

1. CONNECTING ACCESSORIES
1.1 CONNECTION POINTS ON PRINTED CIRCUIT
1000

1010

RES
G450
ER01

1
1 1 19 1
19 19 19

35 35 35
18 18 18 18 35

6
400

401

402

403
M

E500914

The accompanying diagram shows the spare


connectors for accessories.
The connectors concerned are fed via the
printed circuit board tracks. It is, therefore,
absolutely essential that the amperages
specified should not be exceeded, since this
A
might cause burning of the tracks and
overloading of the contact relay.
Maximum current passing through the diodes:
3A
Note:
If necessary, the supply voltage before or after
the contact can also be branched off from the
contact block (A).
The connection points are not fused.
E500224

Fuse Maximum current


ER01 15 A

0009 1-1
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

1.2 CONNECTING ACCESSORIES WITH A CURRENT CONSUMPTION OF 15 TO


25 AMP

If amperages of 15 to 25A are required,


assemble a wiring harness for this purpose and
connect it in accordance with the diagram below.
The required relays and fuses should be added,
but they must not be fitted on the printed circuit
board. The wire core should have a
cross-section of at least 2.5 mm2.

1000

1 1

25.0 A 15.0 A

2 2

1106 E027
30 85 30 85

7.5 A

6
87A 87 86 87A 87 86
1130

2161

2102
3 A027 1 A027 2 A027 4 A027

W 5 03 002

Current supply wire 1000 to be branched off


from contact block (A).
Connector A027
Pin 1 current consumption max. 25 A before
contact
A
Pin 2 current consumption max. 25 A after
contact
Pin 3 earth (the wire core should have a
cross-section of 4 mm2 because of
possible high currents)
Pin 4 current consumption max. 15 A after
contact

If pins 1 and 2 are both connected, the


maximum combined current consumption after
the contact has been switched on is 25A. With E500224

the contact switched off, the maximum current


consumption of pin 1 is 25A.

1-2 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

1.3 CONNECTING ACCESSORIES VIA THE ACCESSORY CONNECTOR

On the right-hand side, along the central printed


circuit, a 12-pole accessory connector (1) has
been installed (connector no. 385).
The supply voltage for this connector is
branched off from the power supply via the
fuses (2)
385

E500255

Attached to the connector are:


Pin 1 : wire no. 1154
2
Pin 3 : wire no. 1258
Pin 10 : earth 1
Pin 12 : earth

Maximum current consumption:


Pin 1 : supply before contact, max. 25 A 6
Pin 3 : supply after contact, max. 25 A

1 10
3 12

E500138

0009 1-3
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

1.4 OVERVIEW OF CONNECTION POINTS IN ROOF CONSOLE

Cab versions

1 2

K100442

1. XL cab (Comfort cab)


2. XH cab (Space cab)
3. XC cab (Superspace cab)

1-4 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

Figure showing XC-cab roof console

XC
D

B
A

XL + XH
6
B
D

E500579

Description Used for cab


versions
A 24V (40A) connector (for microwave, fog lights, etc.). XL + XH + XC
B Passage tube XL + XH + XC
C 12V connector for audio equipment (e.g. CB transmitter) XC
D Connector, overhead-box wiring (with 12V connection) XL + XH + XC

0009 1-5
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

1.5 40A CONNECTOR

This connector (A) is a two-pole connector.


The supply voltage for this connector is A
branched off from the power supply before
contact via fuse E168.
It is possible to connect a connector to a contact
block. This way you get a central connection
point for supply and earth.

E500329

1000

E168

1175

6 A038

E500225

1334294

E500566

1-6 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

1.6 12V CONNECTION IN THE OVERHEAD BOX CONNECTOR

The overhead box contains a connector for the


overhead box wiring.
This connector also has a 12V connection
(connection point 3, wire no. 1108).
291

E500290

291

E500273

291 ZT

21 18 15 12 9 6 3

20 17 14 11 8 5 2

19 16 13 10 7 4 1

0009 1-7
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

1.7 SPARE WIRES

Three spare wires are available in the connector


located below the instrument panel to the left.
RES 1
RES 2
These spare wires end in the overhead box RES 3
again.

E500568

6
1.8 COOL BOX CONNECTOR

From the accessory connector, a connection has


been with the connector for the cooler box.

M
1000

E500567

1-8 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

1.9 CONNECTING THE RADIO

Connectors for connecting the radio.

426

424

425

427

E500285 E500252

424 GS 425 BN 426 WT 427 WT

1 3 5 7 1 3 5 7 2 1
AMP
1 2
2 4 6 8 2 4 6 8 3 4
3 4
6
E500975

424 Radio power supply


425 Loudspeakers of radio
426 Memory of radio
427 Converter of radio

0009 1-9
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

DIMMING THE DISPLAY LIGHTING


Philips and Grundig radios 1000
1010
If the radio has display lighting (for searching), it 1108
can be dimmed on switching on the vehicle
lighting. This requires relay G231 to be
7 4
connected as shown in the figure. 2 4
24V 12V 12V 12V
B023
D525
12V L L+ R R+
1 3
6 8

4542
4540

4543
4541
30
B025
G231

87A
87
B024

1106
86
G231

2630
85

E500727

1-10 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

CHANNEL MEMORY OF RADIO IN COMBINATION WITH 24/12V 4A CONVERTER


Channel memory of Philips radio 1000
1010
For the channel memory it is necessary to link 1108
connection point 4 of the radio connector to the
12V supply voltage before contact, using an
7 4
electronic unit for the power supply of the radio 2 4
memory (D828). 24V 12V 12V 12V
B023
D525
12V L L+ R R+
1 3
6 8

4542
4540

4543
4541
B025

B024

1106
2
24V

1107
D828
12V

95
12957

6
E500728

Note:
Input Voltage before/ Output
24 V Wire no. after the contact 12 V Wire no.
2 1106 after 4 1108
2 1107 before

0009 1-11
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

Channel memory of Grundig radio 1000


1010
For the channel memory it is necessary to link 1108
connection point 7 of the radio connector to the
12V supply voltage after contact, using an
4 7
electronic unit for the power supply of the radio 2 4
memory (D828). 24V 12V 12V 12V
B023
D525
12V L L+ R R+
Note: 1 3
6 8
Wire 1106 is for the 24V supply voltage,

4542
4540

4543
4541
B025
connected in contact/starter switch position with
relay G178: accessories.
B024

1107
2
24V

1106
D828
12V

95
12957

E500729

6
Input Voltage before/ Output
24 V Wire no. after the contact 12 V Wire no.
2 1106 after
2 1107 before 4 1108

1-12 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

CHANNEL MEMORY OF RADIO IN COMBINATION WITH 24/12V 10A OR 20A


CONVERTER
Two variants of this converter are available:
24V/12V (10A + 10mA) or:
24V/12V (20A + 10mA)

A2
B2
A4
B1
Both are connected in the same way.
24V 12V
D895
The converter has two individual in- and outputs:

A1
A3
M

E500726

24V input 12V output Max. amperage


A2 A4 10 or 20A
B2 B1 10 mA
6

0009 1-13
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

Channel memory of Philips radio 1000


1010
1108
The 12V/10mA output is the supply voltage for 1353
the channel memory (output B1 of the
converter).

4 7 6 1

A2
B2
A4
B1

12V
24V 12V B185 12V
B026

R+
D895

L+

R
L
A1
A3
B 2

B186 B187

R1+

R2+
L1+

L2+

R1

R2
L1

L2
4542
4540

4543
4541

4827
4828

4829
4830

4831
4832

4833
4834
1107

1106

B024

B025

B178

B179

B180

B181
+ + + + + +

301 033

E500730

Note:
Input Voltage Output
before/after the
24 V Wire no. contact 12 V Wire no.

A2 1106 after A4 1108


6 B2 1107 before B1 1353

Wire 1105 is connected in contact/starter switch


position with relay G178: accessories.

1-14 0009
5 CONNECTING ACCESSORIES
95XF series Connecting accessories

Channel memory of Grundig radio 1000


1010
1108
The 12V/10 (20)A output is the supply voltage 1353
for the channel memory (output A4 of the
converter).

7 4 6 1

A2
B2
A4
B1

12V
24V 12V B185 12V
B026
D895

R+
L+

R
L
A1
A3
B 2

B186 B187

R1+

R2+
L1+

L2+

R1

R2
L1

L2
4542
4540

4543
4541

4827
4828

4829
4830

4831
4832

4833
4834
1106

1107

B024

B025

B178

B179

B180

B181
+ + + + + +

301 033

E500731

Note:
Input Voltage Output
before/after the
24 V Wire no. contact 12 V Wire no.

A2 1107 before A4 1108


B2 1106 after B1 1353 6
Wire 1105 is connected in contact/starter switch
position with relay G178: accessories.
Wires 1107 and 1106 on the converter wiring
harness should be reversed. (see figure)

0009 1-15
CONNECTING ACCESSORIES 5
Connecting accessories 95XF series

1-16 0009
5 READING DIAGRAMS
95XF series Contents

CONTENTS
Page Date
1. LIST OF ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
2. MARKING OF ELECTRIC WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 9711
3. READING THE CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 9711
4. READING THE SUBDIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 9711

9711 1
READING DIAGRAMS 5
Contents 95XF series

2 9711
5 READING DIAGRAMS
95XF series List of abbreviations

1. LIST OF ABBREVIATIONS

Abbreviation Description Translation


ABS-D Antiblokkeersysteem - versie D Anti-lock Brake system - version D
ACH-E Additional Cab Heater - Eberspcher Auxiliary heating - Eberspcher
ACH-W Additional Cab Heater - Webasto Auxiliary heating - Webasto
VLG/ADR/GGVS/ Vervoer te Land Gevaarlijke stoffen Transport of Hazardous Goods by
PETREG/RTMDR Road
AGS Automatic Greasing System Automatic Greasing System
AIRCO Air-conditioning Airconditioning
ASL-G Automatic Speed Limiter -Groeneveld Automatic Speed Limiter -
Groeneveld
ASL-V Automatic Speed Limiter - VDO Automatic Speed Limiter - VDO
ASR Anti-Slip Regeling Anti-slip Regulator
CDB-3 Central Distribution Board F95 Central Distribution Board F95
CDS Central door locking Central door locking
CTE-2 Centrale Tijds Eenheid - versie 2 Central Timer Unit - version 2
CWS-2 Central Warning System - version 2 Central Warning System - version 2
DAVIE 2.0 DAF Vehicle Investigation Equipment DAF Vehicle Investigation Equipment
versie 2 version 2
DCI DAF Cummins interface DAF Cummins interface 7
DEB DAF Engine Brake DAF Engine Brake
DIP-3 DAF Instrument Pack F95 DAF Instrument Pack F95
DVB DoorVerBinding Interconnection
ECAS-2 Electronically Controlled Air Electronically Controlled Air
Suspension system - version 2 Suspension system - version 2
ECS-DC Engine Control DAF/Cummins Engine Control
System-DAF/Cummins System
E-gas 3 Elektrische Gasbediening - version 3 Electric Gas Control - version 3
HGS Hydraulic Gear Shifting Hydraulic Gear Shifting
NMV Nebenantrieb Motorabhngig Motor-PTO
PTO Power Take Off Power Take Off
RC-ECAS/E-gas Remote Control unit-ECAS/E-gas ECAS/E-gas Remote Control unit
Tacho Tachograph Tachograph
V/n Speed/revolutions

9711 1-1
READING DIAGRAMS 5
List of abbreviations 95XF series

1-2 9711
5 READING DIAGRAMS
95XF series Marking of electric wiring

2. MARKING OF ELECTRIC WIRING


INTRODUCTION
This standard contains instructions for the
uniform use of markings for wiring.
The marking system consists of a numerical
system and a colour coding system, which
ensures a clear wiring layout and avoids faulty
connections and manufacturing errors.
The marking system does not apply to vehicles
governed by special regulations, such as military
vehicles.
Numerical and colour coding
Each numerical code is composed of four digits,
the first of which refers to the main group and
the colour.
Main groups
Power supply (red)
1000 to 1099 Power generation
1100 to 1199 Power supply before contact
1200 to 1499 Power supply after contact
Lighting (yellow)
2000 to 2099 Direction indicator and
hazard lights
2100 to 2599 External vehicle lighting

7
2600 to 2999 Internal vehicle lighting
Warning and indicator functions (blue)
3000 to 3399 Engine functions
3400 to 3999 Vehicle function
Consumers (black)
4000 to 4499 Start, stop, engine,
glow functions
4500 to 5499 Vehicle functions
5500 to 5999 Automatic gearboxes
6000 to 6999 Special model. (Not from
production line, although
from factory.)
Earth connections (white)
Not marked
9000 to 9499 Test and signal earth

9711 2-1
READING DIAGRAMS 5
Marking of electric wiring 95XF series

Notes
- M with serial number coding on earth
wiring are used during production.
- In the case of straight-splicing (cascading)
of the wiring, the numerical codes are
shown on each separate wire, followed by a
letter.
Earth connections
The application of electronic systems has made
it necessary to divide the earth connections into
groups: We distinguish 2 different types of earth
connections:
- switching earth
- test and signal earth
Switching earth is the conventional type of earth
connection.
Test and signal earth is the earth connection
exclusively used for electronic systems.
The wiring colour of both types of earth
connection is white, but the test and signal earth
wiring also has numerical codes (from 9000 to
9500).

NEVER USE TEST AND SIGNAL


EARTH WHEN FITTING AN
ELECTRIC COMPONENT
This rule should be adhered to or electronic

7
components might become deranged.
When an electronic component is connected up,
the earth terminal of this system must be
connected to the central earth connection in the
cab.
This connection is located under the central box
behind the bulkhead.
Abbreviations used in colour coding

Colour Abbreviation Colour Abbreviation


red rd yellow gl
brown bn white wt
green gn grey gs
blue bw black zt
orange oe

2-2 9711
5 READING DIAGRAMS
95XF series Reading the circuit diagram

3. READING THE CIRCUIT DIAGRAM


A circuit diagram is intended to represent a
circuit as simply as possible with the aid of
symbols.
Use is made of symbols here.

LIGHT SWITCH SWITCH MAIN/ DIPPED BEAM


1000
1010
1

E084
7.5A
1101
2

1
D610
2

2154
G107 C622 G154 C506 G000
59 30 2 1 58 30 3.4 61 30
E002

5.0A
87A 87 1 4 87A 87 3.5 87
2
87A
2110

1
2105

1020

2630

2100

2111

2120
D609
2

G154 85 G107 85

009
G000 85

205 143 146


7
86 86 039 86 251
052
M V W M LAMP
65 59 68 MAIN
SWITCH

58 59 60 61 62 63 64 65 66 67 68 69 70
E500145

1. The diagram contains the indications 1000


and 1010 at the top left.
These indications have the following
meaning:
1000 = power before contact.
1010 = power after contact.
2. The diagram contains the letter M at the
bottom left.
This has the following meaning:
M = earth connection.

9711 3-1
READING DIAGRAMS 5
Reading the circuit diagram 95XF series

3. To make it easier to find your way in the


circuit diagram, a search bar is included at
the bottom, which contains numbers.
These numbers are called location
numbers.
The legend of the circuit diagram contains
behind the description of the elementary
code number (ECN), the location number.
This makes it possible to find the location of
a component in the diagram.
4. There is an arrow above the location
number 60, 63, 64, and 68 in the diagram
example.
At the bottom of this arrow is a number.
This number refers to the location number
on the search bar where you may find the
wire number concerned.
5. Under the earth connection line (indicated
by the letter M), there are the letter V,
referring to relay G154, the letter W,
referring to relay G107, and the letter M,
referring to relay G000.
The meaning of these letters is given
below:
V = breaker contact
W = make-and-break contact
M = make-contact

7 These contacts can be found at the location


numbers shown under the letters V, W
and M.
The numbers shown under the relay codes
at the relay contacts in the diagram refer to
the location numbers on the reference bar
where the relays can be found.
6. The circuit diagram shows the basic codes
(for instance, E002). The descriptions
referring to the basic codes are given in the
legend to the circuit diagram concerned.

3-2 9711
5 READING DIAGRAMS
95XF series Reading the circuit diagram

7. If there are no changes in the wire


numbers, these numbers are not repeated
in the diagram.
In the diagram example, wire 1101, for
instance is connected to point 87 of relay
contact G107, but also to point 2 of
component C622.
Wire 2100 (at location number 64) is
connected to point 30 of relay G154 but
also to point 85 of relay G000, etc.

P Q

1 2 3 4 5 6 7

8 9 10 11 12 13 14

8 P

15 16 17 18 19 20 21 7
E500135

Symbols used
1. Switch, manually controlled 11. Diode
2. Switch (multi-position), manually controlled 12. Zener diode
3. Switch (return), manually controlled 13. Contact socket (e.g. connection of trailer)
4. Switch, pressure-controlled (pneumatically 14. Heating element
or hydraulically) 15. Relay
5. Switch, float position 16. Electropneumatic valve
6. Switch, fluid through-flow 17. Resistor, voltage-dependent
7. Pressure switch 18. Resistor, temperature-dependent
8. Switch, temperature-dependent 19. Resistor, fluid level-dependent
9. Resistor 20. Microprocessor
10. Fuse 21. LED

9711 3-3
READING DIAGRAMS 5
Reading the circuit diagram 95XF series

3-4 9711
5 READING DIAGRAMS
95XF series Reading subdiagrams

4. READING THE SUBDIAGRAM

IDENTIFICATION OF POSITION
NUMBERS IN SUBDIAGRAMS
In the subdiagrams, only the information which
is functional in the subdiagram concerned is
displayed in detail.
1. The wiring is displayed with the same
colours as the wiring in the vehicle.
2. The wire number is shown as it is printed
on the wiring in the vehicle.
Suffixes such as A, B, C, etc., following the
wire numbers, however, have been omitted.
3. The basic code number of a component.
For a description, see the legend included
in the diagram. For more information, see
the subdiagram concerned.
4. Number of the connection point of the wire
or the print track on the component.
5. The basic code number of the connector
and the connection point on this connector.
6. The symbols indicate which system or
component is meant (the symbol is often
also included on the lens of the indicator
lamp or the switch).
7
7. Print track.
8. The colour of the printed circuits of the
central box and the instrument panel is
grey.
9. Removable components are shown in
white.

9711 4-1
READING DIAGRAMS 5
Reading subdiagrams 95XF series

10. Reference to the component and its


connection point and to the chapter
(subdiagram) in which the element is
included. For more information, see chapter
4 Connectors.

D524
F11
53

D524= Basic code number of the


component
F11 = Connection point on the
component
53 = Reference to subdiagram 53
11. NOTE: There may be differences here
because of different model specifications.
Always consult the legend included in the
diagram.
12. The housing of this component is earthed.
The line drawn is not a wire.
13. Search bar numbers.
14. Drawing number and chapter number.
15. Relation to the circuit diagram.
7

4-2 9711
5
D524
1000
1000

9711
1010
1010

9642
2100 2101 2101

85 30
95XF series

15A
7,5A
7,5A

E037
E084
E117

D609
G000
86 87A 87

2/233
1/233
5/206
5/207
1/208
1/237

14/206
14/208
3 7 C707
9 2630
9 4 8 15
2
2630

1000
1010
1100
1101
2619
1 1 C539
B010
50

2/239
11/200
15/202
6/202
7/200

12 D555
2 4 6
D816

4002
B10
6 2
STOP
4001 P P

1101
2110
2100
B156

14 1
C506
87 85 7

1130
8

G015
30 86

0
5/201
2/201
1/239

G178

11/201
16/201
12/201
15/200

85 6
7
3426
3403

1101
9102
3000
3503
3012

114
114
A B
10 D582
15/ 8/

114
114
115

2 3 2 16 214 215

1000
1000
!

C622
9102
9102
3000
3503

114 1 4 5 7/ 3/ 4/ 20/
7 214 214 215 215
53
133

2
A502 G014
B+ 1 3012
13 14
200

3014
3413
3412

3503

5 1 13
28

1000
1000
114
113

7 133 115 14
B010 B501
30 1 6 1 2 1 1

1293789/04-17
13 26
P !

F011
F535
F534
F009

C072
15 2 2 2 3 4 2
15
11
A500 28 3 8 D
9102 9102 3012
12 115 133 133 115
13

G515
G517
G517
G517
G517
G517
G517
G517

EL000001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Reading subdiagrams
READING DIAGRAMS

4-3
7
READING DIAGRAMS 5
Reading subdiagrams 95XF series

4-4 9711
5 LOCATION OF COMPONENTS
95XF series Contents

CONTENTS
Page Date
1. GENERAL LOCATION OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0009
1.1 Location of components in relation to the circuit diagram:
1316630/05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0009
1.2 Location of components in relation to the circuit diagram:
1316630/06-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 . . . . . . 0009
1.3 Location of components in relation to the circuit diagram:
1316630/13-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 . . . . . 0009
1.4 Location of components in relation to the circuit diagram:
1316630/24-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 . . . . . 0009

0009 1
LOCATION OF COMPONENTS 5
Contents 95XF series

2 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1. GENERAL LOCATION OF COMPONENTS


1.1 LOCATION OF COMPONENTS IN RELATION TO THE CIRCUIT DIAGRAM:
1316630/05

Column 1 = Basic code numbers of the


component
Column 2 = Description
Column 3 = Location
Column 4 = Position number in illustration

1 2 3 4
B036 Resistor, alternator, D+ On print track of printed circuit, central 19
box.
D525 24V/12V Converter On fixing plate along printed circuit, 35
central box.
D550 CTE2 On fixing plate under printed circuit, 7
central box.
D587 Electronic unit for ZF intarder On fixing plate along printed circuit, 12
central box.
D591 Electronic unit for E-gas 3 On fixing plate under printed circuit, 16
central box.
D597 Electronic unit for ASL-V On fixing plate under printed circuit, 16
central box.
D609 Diode for light switch On print track of printed circuit, central 19
box.
D610 Diode for main beam/dipped beam On print track of printed circuit, central 19

8
box.
D611 Diode for lifting gear lowering valve In lifting gear distributor box 34
damping
D612 Diode for lifting gear lifting valve In lifting gear distributor box 34
damping
D613 Diode in lifting gear for pump damping In lifting gear distributor box 34
relay
D622 Diode for lifting gear lifting lock In lifting gear distributor box 22
D623 Diode for lifting gear lowering lock In lifting gear distributor box 22
D668 Diode for generator safety D+ On print track of printed circuit, central 19
box.
D708 Diode for internal cab lighting In diode block, upper console 18
D709
D710

0009 1-1
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
D721 Diode for parking brake, prevent On print track of printed circuit, central 23
feedback box.
D722 Diode for brake lights, prevent On print track of printed circuit, central 24
feedback box.
D802 Electronic unit for ECAS-2 (6x2) On fixing plate under printed circuit, 8
central box.
D804 Electronic unit for DAF/Cummins On fixing plate under printed circuit, 16
interface central box.
D806 Electronic unit for AGS On fixing plate along printed circuit, 9
central box.
D809 Electronic unit for ASL-G On fixing plate under printed circuit, 16
central box.
D813 Electronic unit for gate safety On fixing plate under printed circuit, 33
central box.
D827 Electronic unit for auxiliary heating, On fixing plate under printed circuit, 38
Thermo 90 central box.
D833 Electronic unit for alarm system On fixing plate under printed circuit, 39
central box.
D850 Electronic unit for ABS/ASR-D On fixing plate along printed circuit, 15
central box.
D851 Electronic unit for ECAS-2 (4x2) On fixing plate under printed circuit, 8
central box.
D853 CWS-2 Behind DIP-3 31
D862 Electronic unit for central door locking On fixing plate under printed circuit, 37

8
central box.
D870 Electronic unit for Voith retarder On fixing plate along printed circuit, 12
central box.
E112 Fuse for glow indicator lamp At pre-glow relay 25
E168 Accessory fuse box Along printed circuit, central box 11
E511 Brake light control switch Left-hand side of heater unit 5
E564 Engine brake control switch On floor at drivers side 27
E570 Control switch for coupling/PTO N/10 Above clutch pedal 28
E575 Clutch pedal proximity switch Above clutch pedal 26
F000 Parking brake control switch Left-hand side of heater unit 3
F050 Control switch for differential lock FT: front of differential housing 17
pressure (1st and 2nd diff.) FA: in chassis side member

1-2 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
F585 Sensor for engine coolant level Back of header tank 20
G015 Contact relay Along printed circuit, central box 10
G065 Heater fan relay Right-hand side of heater unit 6
G066 Lifting-gear takeover relay In lifting gear distributor box 29
G170 Auxiliary-heating fan relay Along printed circuit, central box 21
G203 Starting-motor takeover relay On starting motor 36
G239 Engine brake takeover relay Along printed circuit, central box 14
ABS/ASR-D CTE
G247 Auxiliary-heating fan relay Along printed circuit, central box 21
G257 Recirculation valve microrelay Right-hand side of heater unit 1
G258
G259 N-10-PTO control relay Along printed circuit, on right-hand 13
side, central box
G267 Air-conditioning microrelay Right-hand side of heater unit 2
G279 Heater fan transfer microrelay Right-hand side of heater unit 4
G723 Connection for central door locking In the central box 30

0009 1-3
LOCATION OF COMPONENTS 5
General location of components 95XF series

18
31

28

26

27

36

5
3

E500231

1-4 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

9 15 16 37 7 30 33

21
11

13

10
14

23 24 19
35 8

6 24 1 12

25

38
39

E500624

0009 1-5
LOCATION OF COMPONENTS 5
General location of components 95XF series

FA 17 FT

20

34
22

29

E500626

1-6 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1.2 LOCATION OF COMPONENTS IN RELATION TO THE CIRCUIT DIAGRAM:


1316630/06-12

Column 1 = Basic code numbers of the


component
Column 2 = Description
Column 3 = Location
Column 4 = Position number in illustration

1 2 3 4
A000 FA (semi-)trailer socket, 7-pin Rear end of the chassis 32
A001 Rear fog light back-up light socket, FA Rear end of the chassis 40
(semi-)trailer, 7-pin
A002 FT (semi-)trailer socket, 7-pin Cab rear 41
A003 Rear fog light back-up light socket, Cab rear 42
central supply for FT (semi-)trailer,
7-pin
A004 ABS FA (semi-)trailer socket, 7pin Rear end of the chassis 43
A005 ABS FT (semi-)trailer socket, 7pin Cab rear 44
A021 Connector, diagnostic Central box, left-hand side 47
A026 Body builder side-light In chassis, rear left 50
A038 Accessory socket, 2-pin Behind the bulkhead on the 48
co-drivers side
A040 Connector, alarm system Central box, right-hand side 49
A042 Dashboard socket, 2-pin Front of heating unit, right-hand side 45
A043 Socket, 2-pin Chair console on drivers side 46 8
B036 Resistor, alternator, D+ On print track of printed circuit, central 19
box.
D525 24V/12V Converter On fixing plate along printed circuit, 35
central box.
D550 CTE2 On fixing plate under printed circuit, 7
central box.
D587 Electronic unit for ZF intarder On fixing plate along printed circuit, 12
central box.
D591 Electronic unit for E-gas 3 On fixing plate under printed circuit, 16
central box.
D597 Electronic unit for ASL-V On fixing plate under printed circuit, 16
central box.

0009 1-7
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
D609 Diode for light switch On print track of printed circuit, central 19
box.
D610 Diode for main beam/dipped beam On print track of printed circuit, central 19
box.
D611 Diode for lifting gear lowering valve In lifting gear distributor box 34
damping
D612 Diode for lifting gear lifting valve In lifting gear distributor box 34
damping
D613 Diode in lifting gear for pump damping In lifting gear distributor box 34
relay
D622 Diode for lifting gear lifting lock In lifting gear distributor box 22
D623 Diode for lifting gear lowering lock In lifting gear distributor box 22
D668 Diode for generator safety D+ On print track of printed circuit, central 19
box.
D703 Diode for switching off the auxiliary In diode block, upper console 18
heating/door contact at drivers side
D704 Diode for switching off the auxiliary In diode block, upper console 18
heating/door contact at co-drivers
side
D705 Diode for switching off the auxiliary In diode block, upper console 18
heating with running engine
D708 Diode for interior lighting, prevent In diode block, upper console 18
feedback to co-drivers stepwell
D709 Diode for interior lighting, prevent In diode block, upper console 18

8 D710
feedback to co-drivers switch
Diode for interior lighting, prevent In diode block, upper console 18
feedback to drivers switch
D721 Diode for parking brake, prevent On print track of printed circuit, central 23
feedback box.
D722 Diode for brake lights, prevent On print track of printed circuit, central 24
feedback box.
D745 Diode for engine brake (DEB) valves On print track of printed circuit, central 24
box.
D758 Diode prevent feedback to CWS-2 On print track of printed circuit, central 24
box.
D759 Diode prevent feedback to brake On print track of printed circuit, central 24
lights box.

1-8 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
D802 Electronic unit for ECAS-2 (6x2) On fixing plate under printed circuit, 8
central box.
D804 Electronic unit for DAF/Cummins On fixing plate under printed circuit, 16
interface central box.
D806 Electronic unit for AGS On fixing plate along printed circuit, 9
central box.
D809 Electronic unit for ASL-G On fixing plate under printed circuit, 16
central box.
D813 Electronic unit for gate safety On fixing plate under printed circuit, 33
central box.
D833 Electronic unit for alarm system On fixing plate under printed circuit, 39
central box.
D850 Electronic unit for ABS/ASR-D On fixing plate along printed circuit, 15
central box.
D851 Electronic unit for ECAS-2 (4x2) On fixing plate under printed circuit, 8
central box.
D853 CWS2 Behind DIP-3 31
D862 Electronic unit for central door locking On fixing plate under printed circuit, 37
central box.
D869 Electronic unit for auxiliary heating, On fixing plate under printed circuit, 38
Thermo 90 central box.
D870 Electronic unit for Voith retarder On fixing plate under printed circuit, 12
central box.
E112 Fuse for glow indicator lamp At pre-glow relay 25
E168 Fuse (40A) accessories At top of printed circuit, central box. 11
8
E511 Brake light control switch Left-hand side of heater unit 5
E564 Engine brake control switch On floor at drivers side 27
E570 Control switch for coupling/PTO N/10 Above clutch pedal 28
E575 Clutch pedal proximity switch Above clutch pedal 26
F000 Parking brake control switch Left-hand side of heater unit 3
F050 Control switch for differential lock FT: front of differential housing 17
pressure (1st and 2nd diff.) FA: in chassis side member
F585 Sensor for engine coolant level Back of header tank 20
G015 Contact relay Along printed circuit, central box 10
G065 Heater fan relay Right-hand side of heater unit 6

0009 1-9
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
G066 Lifting-gear takeover relay In lifting gear distributor box 29
G170 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
G203 Starting-motor takeover relay On starting motor 36
G239 Engine brake takeover relay Along printed circuit, central box 14
ABS/ASR-D CTE
G247 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
G257 Recirculation valve microrelay Right-hand side of heater unit 1
G258
G259 N-10-PTO control relay Along printed circuit, on right-hand 13
side, central box
G267 Air-conditioning microrelay Right-hand side of heater unit 2
G279 Heater fan transfer microrelay Right-hand side of heater unit 4
G284 Microrelay for Voith retarder 133-2 At top of printed circuit, central box. 53
G297 Cab air suspension relay Along printed circuit, on right-hand 54
side, central box
G300 Thermo 90 auxiliary heating transfer At top of printed circuit, central box. 52
microrelay (GGVS)
G301 Microrelay, light D+ At top of printed circuit, central box. 55
G302 Microrelay for Swedish lighting At top of printed circuit, central box. 56
G303 Starting motor lock relay At top of printed circuit, central box. 51
G723 Connection for central door locking In the central box 30

1-10 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

18
31

28

26

27

36

5
3

E500231

0009 1-11
LOCATION OF COMPONENTS 5
General location of components 95XF series

21
9 15 16 37 7 30 33
11
54 55 52
53
51
56
13

10
14

23 24 19

35 8

6 24 1 12

38 39

45 25

E500627

1-12 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

FA 17 FT

41 44 42

20

32 40 43
8

34
22

50

29

E500625

0009 1-13
LOCATION OF COMPONENTS 5
General location of components 95XF series

49
47

46

48

E500637

1-14 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1.3 LOCATION OF COMPONENTS IN RELATION TO THE CIRCUIT DIAGRAM:


1316630/13-23

Column 1 = Basic code numbers of the


component
Column 2 = Description
Column 3 = Location
Column 4 = Position number in illustration

1 2 3 4
A000 FA (semi-)trailer socket, 7-pin Rear end of the chassis 32
A001 Rear fog light back-up light socket, FA Rear end of the chassis 40
(semi-)trailer, 7-pin
A002 FT (semi-)trailer socket, 7-pin Cab rear 41
A003 Rear fog light back-up light socket, Cab rear 42
central supply for FT (semi-)trailer,
7-pin
A004 ABS FA (semi-)trailer socket, 7pin Rear end of the chassis 43
A005 ABS FT (semi-)trailer socket, 7pin Cab rear 44
A021 Connector, diagnostic Central box, left-hand side 47
A026 Body builder side-light In chassis, rear left 50
A038 Accessory socket, 2-pin Behind the bulkhead on the 48
co-drivers side
A040 Connector, alarm system Central box, right-hand side 49
A042 Dashboard socket, 2-pin Front of heating unit, right-hand side 45
A043 Socket, 2-pin Chair console on drivers side 46 8
A046 Connector for the body builder for Below cab, co-drivers side 68
remote control connection
B036 Resistor, alternator, D+ On print track of printed circuit, central 19
box.
B131 Pump units with magnetic valve In pump housing 60
t/m
B136
B290 Electro-pneumatic boost pressure On inlet-air duct 63
valve
C776 Stalk switch On steering column 33
C804 Flexible vehicle speed limiter switch Right-hand side instrument panel 58

0009 1-15
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
D525 24V/12V Converter On fixing plate along printed circuit, 35
central box.
D587 Electronic unit for ZF intarder On fixing plate along printed circuit, 12
central box.
D591 Electronic unit for E-gas 3 On fixing plate under printed circuit, 16
central box.
D597 Electronic unit for ASL-V On fixing plate under printed circuit, 16
central box.
D609 Diode for light switch On print track of printed circuit, central 19
box.
D610 Diode for main beam/dipped beam On print track of printed circuit, central 19
box.
D611 Diode for lifting gear lowering valve In lifting gear distributor box 34
damping
D612 Diode for lifting gear lifting valve In lifting gear distributor box 34
damping
D613 Diode in lifting gear for pump damping In lifting gear distributor box 34
relay
D622 Diode for lifting gear lifting lock In lifting gear distributor box 22
D623 Diode for lifting gear lowering lock In lifting gear distributor box 22
D668 Diode for generator safety D+ On print track of printed circuit, central 19
box.
D703 Diode for switching off the auxiliary In diode block, upper console 18
heating/door contact at drivers side

8 D704 Diode for switching off the auxiliary


heating/door contact at co-drivers
In diode block, upper console 18

side
D705 Diode for switching off the auxiliary In diode block, upper console 18
heating with running engine
D708 Diode for interior lighting, prevent In diode block, upper console 18
feedback to co-drivers stepwell
D709 Diode for interior lighting, prevent In diode block, upper console 18
feedback to co-drivers switch
D710 Diode for interior lighting, prevent In diode block, upper console 18
feedback to drivers switch
D721 Diode for parking brake, prevent On print track of printed circuit, central 23
feedback box.

1-16 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
D722 Diode for brake lights, prevent On print track of printed circuit, central 24
feedback box.
D745 Diode for engine brake (DEB) valves On print track of printed circuit, central 24
box.
D758 Diode prevent feedback to CWS-2 On print track of printed circuit, central 24
box.
D759 Diode prevent feedback to brake On print track of printed circuit, central 24
lights box.
D802 Electronic unit for ECAS-2 (6x2) On fixing plate under printed circuit, 8
central box.
D804 Electronic unit for DAF/Cummins On fixing plate under printed circuit, 16
interface central box.
D806 Electronic unit for AGS On fixing plate along printed circuit, 9
central box.
D809 Electronic unit for ASL-G On fixing plate under printed circuit, 16
central box.
D814 Electronic unit, UPEC Below cab, co-drivers side 57
D833 Electronic unit for alarm system On fixing plate under printed circuit, 39
central box.
D850 Electronic unit for ABS/ASR-D On fixing plate along printed circuit, 15
central box.
D851 Electronic unit for ECAS-2 (4x2) On fixing plate under printed circuit, 8
central box.
D853 CWS2 Behind DIP-3 31
D862 Electronic unit for central door locking On fixing plate under printed circuit,
central box.
37
8
D869 Electronic unit for auxiliary heating, On fixing plate under printed circuit, 38
Thermo 90 central box.
D870 Electronic unit for Voith retarder On fixing plate under printed circuit, 12
central box.
D884 CTE3 On fixing plate under printed circuit, 7
central box.
E112 Fuse for glow indicator lamp At pre-glow relay 25
E168 Fuse (40A) accessories At top of printed circuit, central box. 11
E511 Brake light control switch Left-hand side of heater unit 5
E564 Engine brake control switch On floor at drivers side 27
E570 Control switch for coupling/PTO N/10 Above clutch pedal 28

0009 1-17
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
E575 Clutch pedal proximity switch Above clutch pedal 26
F000 Parking brake control switch Left-hand side of heater unit 3
F050 Control switch for differential lock FT: front of differential housing 17
pressure (1st and 2nd diff.) FA: in chassis side member
F552 Crankshaft position sensor On flywheel housing 65
F555 Boost pressure sensor On inlet manifold 61
F558 Camshaft position sensor On pump housing 67
F561 Inlet-air temperature sensor On inlet manifold 62
F565 Fuel temperature sensor On pump housing 66
F566 Engine coolant temperature sensor On coolant pipe 64
F571 Accelerator pedal sensor On floor at drivers side 59
F585 Sensor for engine coolant level Back of header tank 20
G015 Contact relay Along printed circuit, on right-hand 10
side, central box
G065 Heater fan relay Right-hand side of heater unit 6
G066 Lifting-gear takeover relay In lifting gear distributor box 29
G126 Relay for UPEC power supply In the central box 36
G170 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
G239 Engine brake takeover relay Along printed circuit, central box 14
ABS/ASR-D CTE
G247 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
8 G257 Recirculation valve microrelay Right-hand side of heater unit 1
G258
G259 N-10-PTO control relay Along printed circuit, on right-hand 13
side, central box
G267 Air-conditioning microrelay Right-hand side of heater unit 2
G279 Heater fan transfer microrelay Right-hand side of heater unit 4
G284 Microrelay for Voith retarder 133-2 At top of printed circuit, central box. 53
G297 Cab air suspension relay Along printed circuit, on right-hand 54
side, central box
G300 Thermo 90 auxiliary heating transfer At top of printed circuit, central box. 52
microrelay (GGVS)

1-18 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
G301 Microrelay, light D+ At top of printed circuit, central box. 55
G302 Microrelay for Swedish lighting At top of printed circuit, central box. 56
G303 Starting motor lock relay At top of printed circuit, central box. 51
G321 UPEC connector relay for the body At top of printed circuit, central box. 69
builder
G328 UPEC engine stop relay At top of printed circuit, central box. 70
G723 Connection for central door locking In the central box 30

0009 1-19
LOCATION OF COMPONENTS 5
General location of components 95XF series

21
9 15 16 37 7 30
11
54 55 52
53
51
56
13

10
14

23 24 19

35 8

6 24 1 12

38 39

45 25

E500912

1-20 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

18
31

28

26

27

5
3

E500675

0009 1-21
LOCATION OF COMPONENTS 5
General location of components 95XF series

FA 17 FT

41 44 42

20

8 32 40 43

34
22

50

29

E500625

1-22 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

49
47

33

58 8

48

46

E500909

0009 1-23
LOCATION OF COMPONENTS 5
General location of components 95XF series

69 70 36

68

57
59

E500910

1-24 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

64

62

61

65
63

60

66

67

E500673

0009 1-25
LOCATION OF COMPONENTS 5
General location of components 95XF series

1.4 LOCATION OF COMPONENTS IN RELATION TO THE CIRCUIT DIAGRAM:


1316630/24-29

Column 1 = Basic code numbers of the


component
Column 2 = Description
Column 3 = Location
Column 4 = Position number in illustration

1 2 3 4
A000 FA (semi-)trailer socket, 7-pin Rear end of the chassis 32
A001 Rear fog light back-up light socket, Rear end of the chassis 40
FA (semi-)trailer, 7-pin
A002 FT (semi-)trailer socket, 7-pin Cab rear 41
A003 Rear fog light back-up light socket, Cab rear 42
central supply for FT (semi-)trailer,
7-pin
A004 ABS FA (semi-)trailer socket, 7pin Rear end of the chassis 43
A005 ABS FT (semi-)trailer socket, 7pin Cab rear 44
A021 Connector, diagnostic Central box, left-hand side 47
A026 Body builder side-light In chassis, rear left 50
A038 Accessory socket, 2-pin Behind the bulkhead on the 48
co-drivers side
A040 Connector, alarm system Central box, right-hand side 49
A042 Dashboard socket, 2-pin Front of heating unit, right-hand side 45

8 A043 Socket, 2-pin Chair console on drivers side 46


A046 Connector for the body builder for Below cab, co-drivers side 68
remote control connection
B036 Resistor, alternator, D+ On print track of printed circuit, central 19
box.
B131 Pump units with magnetic valve In pump housing 60
t/m
B136
B290 Electro-pneumatic boost pressure On inlet-air duct 63
valve
B344 Electronic unit for AGS In lubrication pump housing 9
C776 Stalk switch On steering column 33
C804 Flexible vehicle speed limiter switch Right-hand side instrument panel 58

1-26 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
D525 24V/12V Converter On fixing plate along printed circuit, 35
central box.
D587 Electronic unit for ZF intarder On fixing plate along printed circuit, 12
central box.
D591 Electronic unit for E-gas 3 On fixing plate under printed circuit, 16
central box.
D597 Electronic unit for ASL-V On fixing plate under printed circuit, 16
central box.
D600 Diode, rear fog light/dipped beam On print track of printed circuit, central 19
box.
D601 Diode for front and rear fog lights On print track of printed circuit, central 19
box.
D609 Diode for light switch On print track of printed circuit, central 19
box.
D610 Diode for main beam/dipped beam On print track of printed circuit, central 19
box.
D611 Diode for lifting gear lowering valve In lifting gear distributor box 34
damping
D612 Diode for lifting gear lifting valve In lifting gear distributor box 34
damping
D613 Diode in lifting gear for pump damping In lifting gear distributor box 34
relay
D622 Diode for lifting gear lifting lock In lifting gear distributor box 22
D623 Diode for lifting gear lowering lock In lifting gear distributor box 22
D668 Diode for generator safety D+ On print track of printed circuit, central
box.
19
8
D703 Diode for switching off the auxiliary In diode block, upper console 18
heating/door contact at drivers side
D704 Diode for switching off the auxiliary In diode block, upper console 18
heating/door contact at co-drivers
side
D705 Diode for switching off the auxiliary In diode block, upper console 18
heating with running engine
D708 Diode for interior lighting, prevent In diode block, upper console 18
feedback to co-drivers stepwell
D709 Diode for interior lighting, prevent In diode block, upper console 18
feedback to co-drivers switch

0009 1-27
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
D710 Diode for interior lighting, prevent In diode block, upper console 18
feedback to drivers switch
D721 Diode for parking brake, prevent On print track of printed circuit, central 23
feedback box.
D722 Diode for brake lights, prevent On print track of printed circuit, central 24
feedback box.
D745 Diode for engine brake (DEB) valves On print track of printed circuit, central 24
box.
D758 Diode prevent feedback to CWS-2 On print track of printed circuit, central 24
box.
D759 Diode prevent feedback to brake On print track of printed circuit, central 24
lights box.
D802 Electronic unit for ECAS-2 (6x2) On fixing plate under printed circuit, 8
central box.
D804 Electronic unit for DAF/Cummins On fixing plate under printed circuit, 16
interface central box.
D809 Electronic unit for ASL-G On fixing plate under printed circuit, 16
central box.
D814 Electronic unit, UPEC Below cab, co-drivers side 57
D833 Electronic unit for alarm system On fixing plate under printed circuit, 39
central box.
D850 Electronic unit for ABS/ASR-D On fixing plate along printed circuit, 15
central box.
D851 Electronic unit for ECAS-2 (4x2)/ On fixing plate under printed circuit, 8

8
Electronic unit for ECAS-3 (4x2) central box.
D853 CWS2 Behind DIP-3 31
D862 Electronic unit for central door locking On fixing plate under printed circuit, 37
central box.
D869 Electronic unit for auxiliary heating, On fixing plate under printed circuit, 38
Thermo 90 central box.
D870 Electronic unit for Voith retarder On fixing plate under printed circuit, 12
central box.
D884 CTE3 On fixing plate under printed circuit, 7
central box.
E112 Fuse for glow indicator lamp At pre-glow relay 25
E168 Fuse (40A) accessories At top of printed circuit, central box. 11
E511 Brake light control switch Left-hand side of heater unit 5

1-28 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

1 2 3 4
E564 Engine brake control switch On floor at drivers side 27
E570 Control switch for coupling/PTO N/10 Above clutch pedal 28
E575 Clutch pedal proximity switch Above clutch pedal 26
F000 Parking brake control switch Left-hand side of heater unit 3
F050 Control switch for differential lock FT: front of differential housing 17
pressure (1st and 2nd diff.) FA: in chassis side member
F552 Crankshaft position sensor On flywheel housing 65
F555 Boost pressure sensor On inlet manifold 61
F558 Camshaft position sensor On pump housing 67
F561 Inlet-air temperature sensor On inlet manifold 62
F565 Fuel temperature sensor On pump housing 66
F566 Engine coolant temperature sensor On coolant pipe 64
F571 Accelerator pedal sensor On floor at drivers side 59
F585 Sensor for engine coolant level Back of header tank 20
G015 Contact relay Along printed circuit, on right-hand 10
side, central box
G065 Heater fan relay Right-hand side of heater unit 6
G066 Lifting-gear takeover relay In lifting gear distributor box 29
G126 Relay for UPEC power supply In the central box 36
G170 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
G239 Engine brake takeover relay
ABS/ASR-D CTE
Along printed circuit, central box 14
8
G247 Thermo 90 auxiliary heating fan relay At top of printed circuit, central box. 21
G257 Recirculation valve microrelay Right-hand side of heater unit 1
G258
G259 N-10-PTO control relay Along printed circuit, on right-hand 13
side, central box
G267 Air-conditioning microrelay Right-hand side of heater unit 2
G279 Heater fan transfer microrelay Right-hand side of heater unit 4
G284 Microrelay for Voith retarder 133-2 At top of printed circuit, central box. 53
G297 Cab air suspension relay Along printed circuit, on right-hand 54
side, central box
G300 Thermo 90 auxiliary heating transfer At top of printed circuit, central box. 52
microrelay (GGVS)

0009 1-29
LOCATION OF COMPONENTS 5
General location of components 95XF series

1 2 3 4
G301 Microrelay, light D+ At top of printed circuit, central box. 55
G302 Microrelay for Swedish lighting At top of printed circuit, central box. 56
G321 UPEC connector relay for the body At top of printed circuit, central box. 69
builder
G328 UPEC engine stop relay At top of printed circuit, central box. 70
G372 Starting motor lock relay On printed circuit, central box 51
G723 Connection for central door locking In the central box 30
G392 Rear fog light transfer microrelay On printed circuit, central box 71

1-30 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

18
31

28

26

27

5
3

E500675

0009 1-31
LOCATION OF COMPONENTS 5
General location of components 95XF series

FA 17 FT

41 44 42

20

8 32 40 43

34
22

50

29

E500625

1-32 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

49
47

33

58 8

48

46

E500909

0009 1-33
LOCATION OF COMPONENTS 5
General location of components 95XF series

21
15 16 37 7 30
11
54 55 52
53
56 13
71
51

10
14

23 24 19

35 8

6 24 1 12

38 39

45 25

E500911

1-34 0009
5 LOCATION OF COMPONENTS
95XF series General location of components

64

62

61

65
63

60

66

67

E500673

0009 1-35
LOCATION OF COMPONENTS 5
General location of components 95XF series

1-36 0009
5 LOCATION OF CONNECTORS
95XF series Contents

CONTENTS
Page Date
1. LOCATION OF CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
1.1 Overview of connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
1.2 Illustrations of connector locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 . . . . . . 9711

9711 1
LOCATION OF CONNECTORS 5
Contents 95XF series

2 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

1. LOCATION OF CONNECTORS
1.1 OVERVIEW OF CONNECTORS

Column 1 = Coding of connectors


Column 2 = Number of connection points
on connector
Column 3 = Colour of the connector
Column 4 = Description of the connector,
if applicable
Column 5 = Location of the connector on
the vehicle
Column 6 = Page-number reference (see
Illustrations of connector
locations)

Connectors on printed circuit central box (D878)


1 2 3 4 5 6
400 35 Grey A connector On printed circuit, central box 1-11
401 35 Black B connector On printed circuit, central box 1-11
402 35 Grey C connector On printed circuit, central box 1-11
403 35 Black D connector On printed circuit, central box 1-11
233 2 Black Before and after contact On printed circuit, central box 1-11

Connectors on instrument panel (D852)


1 2 3 4 5 6
200 20 White C connector At the back of the instrument 1-9
panel
201 20 Black B connector At the back of the instrument 1-9
panel

9
202 20 Red A connector At the back of the instrument 1-9
panel
239 2 Brown D connector At the back of the instrument 1-9
panel

Connectors on tachograph (B501)


1 2 3 4 5 6
223 8 White A connector At the back of the tachograph 1-9
224 8 Red C connector At the back of the tachograph 1-9
225 8 Brown D connector At the back of the tachograph 1-9
271 8 Yellow B connector At the back of the tachograph 1-9

Connectors on CWS panel (D853)


1 2 3 4 5 6
395 21 Black A connector On CWS panel 1-10
396 15 Black B connector On CWS panel 1-10

9711 1-1
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

Other connectors
1 2 3 4 5 6
114 39 Red Engine wiring Behind the bulkhead on the 1-12
co-drivers side
115 39 Black Chassis wiring Behind the bulkhead on the 1-12
co-drivers side
116 7 Black Lifting gear distribution box Lifting gear distribution box on 1-35
wiring harness the right side of the chassis,
behind the non-driven axle
118 8 Black Gearbox wiring harness On the gearbox, rear right 1-43
122 6 White Time relay D503 Lifting gear distribution box on 1-35
the right side of the chassis,
behind the non-driven axle
134 4 Red Electronic unit for gate Central box 1-49
safety
135 15 Black Electronic unit for Central box 1-26
Groeneveld speed limiter
136 4 Black Groeneveld speed limiter Below cab, co-drivers side 1-26
regulator motor
143 4 Black Stepwell lighting Below cab floor, right-hand side 1-47
144 4 Black Stepwell lighting Below cab floor, left-hand side 1-47
145 16 Black Auxiliary heating - Webasto Behind the bulkhead on the 1-12/39
co-drivers side
161 3 White Wiring for end-outline Overhead cover XC cab 1-46
marker lighting
166 2 Black Electronic unit - Webasto Central box 1-39
167 10 Black Electronic unit - Webasto Central box 1-39

9 168
173
8
8
Black
Black
Electronic unit - Webasto
Thermostat unit for Webasto
Central box
Back panel
1-39
1-38/40
auxiliary heating, Thermo 90
175 6 Blue Connection HGS / Airco Central box, left-hand side 1-13/43
dashboard wiring
176 21 Blue Connection dashboard Instrument panel 1-14
wiring
180 2 Brown Connection accessories Behind the bulkhead on the 1-50
co-drivers side
181 2 Brown Connection accessories In overhead box 1-50
182 2 White Connection Egas - ASC Below printed circuit, right-hand 1-61
side
183 2 White Airco sensor Cab outside, front 1-57
185 21 Black Door-sill wiring, drivers side Below instrument panel, 1-14
left-hand side

1-2 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

Other connectors
1 2 3 4 5 6
187 12 Blue Door-sill wiring, co-drivers Central box, right-hand side 1-13
side
189 18 Yellow Overhead-cover wiring XC Next to instrument panel, 1-14
cab left-hand side
190 21 Black Connection overhead-box Overhead cover 1-46
wiring XC cab
191 6 Blue Assembly heater-control Central box, left-hand side 1-59
panel (XF)
192 6 Blue Assembly heater-control Central box, left-hand side 1-60
panel (VF)
194 12 Blue Overhead-cover wiring Below instrument panel, 1-14
left-hand side
196 9 Black Door wiring, drivers side In door post, drivers side 1-45
197 6 Blue Door wiring, drivers side In door post, drivers side 1-45
198 4 White Door wiring, drivers side In door, drivers side 1-45
199 4 White Door wiring, drivers side In door, drivers side 1-45
216 16 Black Diagnosis Central box, left-hand side 1-18
231 5 Black Light switch Instrument panel 1-17
232 55 Black Electronic unit for CTE Central box 1-18
251 3 White Engine brake control switch On floor at drivers side 1-19
252 6 White Wind-screen wiper motor Behind dashboard, left-hand 1-17
side of the heater
253 12 Black Electronic unit for automatic Central box 1-42
lubrication
254 4 Black Grease pump automatic
lubrication
Below cab floor, right-hand side 1-42
9
269 14 Black Thermostat - Eberspcher Back panel, drivers side 1-12/23
276 9 Black Door wiring, co-drivers side In door post, co-drivers side 1-45
277 6 Yellow Door wiring, co-drivers side In door post, co-drivers side 1-45
278 4 White Door wiring, co-drivers side In door, co-drivers side 1-45
279 4 White Door wiring, co-drivers side In door, co-drivers side 1-45
281 18 Blue Substructure, drivers side Below cab, drivers side 1-15
282 12 Black Substructure, drivers side Below cab, drivers side 1-15

9711 1-3
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

Other connectors
1 2 3 4 5 6
284 12 Black Chassis substructure Cable trough below cab, 1-51
left-hand side
285 12 Black ABS sensors, left-hand side Below cab, drivers side 1-55
286 18 Black Substructure, co-drivers Central box, above floor 1-56
side connectors
288 12 Black Chassis substructure Shore on anti-underrun bumper 1-58
below the cab, right-hand side
290 18 Yellow Connection XL/XH cab Next to instrument panel, 1-14/48
dashboard wiring left-hand side
291 21 Black Connection overhead-box Behind overhead boxes, 1-52
wiring XL/XH cab left-hand side
305 25 Black Electronic unit for VDO Central box 1-27
speed limiter
307 9 Black ECAS / E-gas remote Below chair, drivers side 1-33
control
313 7 Black E-gas regulator motor Below cab, co-drivers side 1-12
314 7 Black VDO speed limiter regulator Below cab, co-drivers side 1-27
motor
321 39 White ABS / ECAS wiring Floor pan 1-12/32/37
328 16 Black Cable trough ZF-intarder Floor pan, co-driver s side 1-12/31
chassis
333 55 White Electronic unit for E-gas Central box 1-19
334 35 Black Electronic unit for DAF Central box 1-22
Cummins interface
335 28 Black Cummins Engine left 1-24

9 336 44 Black Cable harness cab


Cummins
Behind the bulkhead on the
co-drivers side
1-12/24

338 25 Black Electronic unit for ZF Central box 1-30


intarder
340 35 Black Electronic unit for ECAS-2 Central box 1-32
(6x2)
343 7 Black Sensor for accelerator Central box 1-22
pedal, Cummins
344 7 Black Sensor for accelerator pedal Below cab, drivers side 1-20
E-gas
347 12 Black Cable harness ECAS FTG In chassis, right-hand side, in 1-33
front of
driven axle
348 16 Black Cable harness below cab, Behind the bulkhead on the 1-12/32
air-sprung front axle co-drivers side
352 16 Black Chassis wiring Voith retarder Floor pan, co-driver s side 1-12/29

1-4 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

Other connectors
1 2 3 4 5 6
356 4 White Wiring air-sprung front axle Floor pan 1-34
358 9 Grey Cable harness Cummins Floor pan, co-driver s side 1-23
371 18 Yellow Connection dashboard Central box, left-hand side 1-13
wiring Cummins
373 18 Blue Connection dashboard Central box, left-hand side 1-13
wiring ECAS-2 (4x2)
376 21 Black Assembly radio panel Left of heater 1-15
377 21 Black ABS Central box, left-hand side 1-13
378 21 Yellow Connection dashboard Central box, left-hand side 1-13
wiring E-gas
380 21 Blue Assembly heater-control Heater 1-15
panel
383 12 Black Electronic unit for Central box, left-hand side 1-13/41
WEBASTO auxiliary
heating, Thermo 90
385 12 Blue 2 x 24V accessories Central box 1-55
387 12 Yellow Alarm installation Central box, left-hand side 1-13
394 10 Black Central door locking Under central box 1-40
397 5 Black Heater wiring Central box, right-hand side 1-13
398 9 Yellow Cruise-control switch, E-gas Central box, left-hand side 1-13/20/23
407 6 Yellow Clutch pedal sensor, E-gas Under instrument panel 1-14/21
Under clutch pedal
408 9 Yellow Direction-indicator switch Steering column 1-15
411 9 Black Intermittent-wipe switch,
E-gas
Steering column 1-15
9
412 9 Blue Ignition lock Behind steering column 1-15
424 8 Grey Radio power supply In dashboard 1-53
425 8 Brown Loudspeakers In dashboard 1-53
426 4 White 12V memory In dashboard 1-53
427 4 White Converter In dashboard 1-49
433 21 Yellow Connection dashboard Left side of central box 1-26
wiring for Groeneveld speed
limiter
434 21 Yellow Connection dashboard Left side of central box 1-27
wiring for VDO speed limiter

9711 1-5
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

Other connectors
1 2 3 4 5 6
441 8 White ASL-G diagnosis Central box 1-26
443 9 Yellow Connection dashboard Central box, left-hand side 1-13
wiring for cruise control,
Cummins
445 18 Blue Connection dashboard Central box, left-hand side 1-13
wiring ECAS (6x2)
446 25 Black Electronic unit for ECAS-2 Central box 1-32
(4x2)
453 18 Black A connector ABS-D Central box 1-36
454 6 Black B connector ABS-D Central box 1-36
455 9 Black C connector ABS-D Central box 1-36
456 15 Black D connector ABS-D Central box 1-36
461 21 Blue Dashboard wiring, ZF Central box, left-hand side 1-13
intarder
464 8 White Wiring ZF-intarder switch At radio-control panel 1-30
465 21 Blue Dashboard wiring, Voith Central box, left-hand side 1-13
retarder
468 18 Black Electronic unit for Voith Central box 1-28
retarder
469 9 Black Electronic unit for Voith Central box 1-28
retarder
470 12 Black Electronic unit for Voith Central box 1-28
retarder
471 8 White Wiring dashboard switch, At radio-control panel 1-28
Voith retarder

9 478 9 Black Webasto auxiliary heating,


Thermo 90
Central box, left-hand side 1-13

480 8 Black Timer Back panel 1-40


482 18 Black EBERSPCHER D1LC / Behind co-drivers seat 1-38
D3LC auxiliary heating
483 12 Black EBERSPCHER Central box, right-hand side 1-13
DILC/D3LC auxiliary heating
491 4 Black PTO cable harness On gearbox, right-hand side, 1-54
rear
493 12 Black Cable-harness connector Cable trough below cab, 1-48
sockets (FT) right-hand side
495 12 Black Cable-harness connnector Chassis rear, at the right-hand 1-48
sockets (FA) side in front of the rear cross
member
499 127 Black Cable harness ABS / ASC In chassis, right-hand side, 1-BB
1000 mm in front of the driven
axle

1-6 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

Other connectors
1 2 3 4 5 6
515 4 Black Axle-load protection In chassis cross member, in front 1-53
of the driven axle
525 8 Black Substructure cable harness Valve assembly, left-hand side, 1-54
below the cab
530 12 Grey Webasto auxiliary heating, On auxiliary-heating unit 1-40
Thermo 90
537 3 Green Cable-harness supply, Floor pan, co-driver s side 1-25
Cummins

9711 1-7
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

1.2 ILLUSTRATIONS OF CONNECTOR LOCATIONS

Explanation of connector illustrations A B


A: Connector coding
B: Colour of the connector
BN = Brown 174 ZT
BW = Blue
GL = Yellow 3 4
GS = Grey 2 7 5
OE = Orange 1 6
RD = Red
WT = White
ZT = Black
C
C: Overview of pin numbers on connector
Pin numbers on the connector as viewed from
E500122
the wire-input side.

1-8 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

200(C)
201(B) 202(A)

239

E500192 E500226

200(C) WT 201(B) ZT 202(A) RD 239 BN


1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
6 7 8 9 10 6 7 8 9 10 6 7 8 9 10
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15 1 2
16 17 18 19 20 16 17 18 19 20 16 17 18 19 20

9
224(C)
223(A)
225(D) 271(B)

E500243 E500193

225(D) BN 224(C) RD 271(B) GL 223(A) WT


5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

9711 1-9
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

396
395

E500194 E500195

395 ZT 396 ZT

21 18 15 12 9 6 3 15 12 9 6 3

20 17 14 11 8 5 2 14 11 8 5 2

19 16 13 10 7 4 1 13 10 7 4 1

1-10 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

E500174 E500181

1 1 1 1
19 19 19 19

35 35 35 35
18 18 18 18

400 401 402 403


233

E500182
9
400 GS 401 ZT

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19

402 GS 403 ZT

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19

233 BN

2 1

9711 1-11
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

LHD RHD
321
114 348 114
115 115

145 336 336


328 145 328 321
352 352 348 E500235

114 RD 115 ZT 145 ZT 321 WT


31 34 31 34
30 32 33 35 30 32 33 35 31 34
30 32 33 35
24
25 26 27 28
29 24
25 26 27 28
29
2 1 25 26 27 28
24 29
19 20 21 22 23 19 20 21 22 23 6 5 4 3
C D C D 19 20 21 22 23
14 15 16 17 18 14 15 16 17 18 10 9 8 7 C
14 15 16 17 18
D
10 11 10 11
8 9 12 13 8 9 12 13 14 13 12 11 8 9 10 11 12 13
5 6 7 5 6 7
A B A B 16 15 5 6 7
3 4 3 4 A B
3 4
1 2 1 2
1 2

328 ZT 336 348 ZT 352 ZT

1 2 3 4 5
2 1 6 7 8 9 10 11
2 1 2 1
6 5 4 3 12 13 14 15 16 17 18 6 5 4 3 6 5 4 3
19 20 21 22 23 24 25 26 10 9 8 7
10 9 8 7 10 9 8 7
27 28 29 30 31 32 33
14 13 12 11 34 35 36 37 38 39 14 13 12 11 14 13 12 11
40 41 42 43 44 16 15 16 15
16 15

1-12 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

373 371
445
377
387
478
461 383
465 483
187

378 398
175 443
397

E500174 E500275

175 BW 187 BW 371 GL 373 BW

3 6 3 6 9 12 3 6 9 12 15 18 3 6 9 12 15 18
2 5 2 5 8 11 2 5 8 11 14 17 2 5 8 11 14 17

1 4 1 4 7 10 1 4 7 10 13 16 1 4 7 10 13 16

377 ZT 378 GL 383 ZT 387 GL

21 18 15 12 9 6 3 21 18 15 12 9 6 3 3 6 9 12 3 6 9 12
20 17 14 11 8 5 2 20 17 14 11 8 5 2 2 5 8 11 2 5 8 11

19 16 13 10 7 4 1 19 16 13 10 7 4 1 1 4 7 10 1 4 7 10

397 ZT 398 GL 443 GL 445 BW

3 6 9 3 6 9 3 6 9 18 15 12 9 6 3

2 5 8 2 5 8 2 5 8 17 14 11 8 5 2

1 4 7 1 4 7 1 4 7 16 13 10 7 4 1

9
461 BW 465 BW 478 ZT 483 ZT

21 18 15 12 9 6 3 21 18 15 12 9 6 3 3 6 9 12 9 6 3

20 17 14 11 8 5 2 20 17 14 11 8 5 2 2 5 8 11 8 5 2

1 4 7 10 7 4 1
19 16 13 10 7 4 1 19 16 13 10 7 4 1

9711 1-13
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

176

407

185
194
189
E500174 290 E500276

176 BW 185 ZT 189 GL

21 18 15 12 9 6 3 21 18 15 12 9 6 3 3 6 9 12 15 18
20 17 14 11 8 5 2 20 17 14 11 8 5 2 2 5 8 11 14 17

19 16 13 10 7 4 1 19 16 13 10 7 4 1 1 4 7 10 13 16

194 BW 290 GL 407 GL

3 6 9 12 18 15 12 9 6 3 3 6

2 5 8 11 17 14 11 8 5 2 2 5
16 13 10 7 4 1
1 4 7 10 1 4

1-14 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

380

376

E500196 E500282

376 ZT 380 BW

21 18 15 12 9 6 3 21 18 15 12 9 6 3

20 17 14 11 8 5 2 20 17 14 11 8 5 2

19 16 13 10 7 4 1 19 16 13 10 7 4 1

9711 1-15
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

408 282 411

412 281
E500379 E500296

408 411
412
282
281

E500258

281 BW 282 ZT 408 GL 411 ZT


9 6 3 9 6 3
3 6 9 12 15 18 3 6 9 12
2 5 8 11
8 5 2 8 5 2
2 5 8 11 14 17

1 4 7 10 13 16 1 4 7 10 7 4 1 7 4 1

9 412 BW
9 6 3

8 5 2

7 4 1

1-16 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

252

E500196 E500281

252 WT

1 2 3

4 5 6

231

E500362 E500278

231 ZT

1 2 3

5 4

9711 1-17
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

232

E500174 E500262

232 ZT
5 27

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

32 55

216

E500174 E500297

216 ZT

2 1
6 5 4 3
10 9 8 7
14 13 12 11
16 15

1-18 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

333

E500174 E500228

333 5 27 WT

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

32 55

9
251

E500363 E500237

251 WT

2 1

9711 1-19
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

398

398
E500247 E500299

398 GL

3 6 9
2 5 8
1 4 7

9
344

E500254 E500249

344 ZT

7 6
1 5

2 4
3

1-20 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

407

E500196 E500298

407 GL

3 6
2 5
1 4

9
313

E500049

313 ZT

7 6
1 5

2 4
3

9711 1-21
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

334
E500229

334 ZT

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19

9
343

E500254 E500250

343 ZT

7 6
1 5

2 4
3

1-22 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

358
E500057

358 GS

D
C E
B A F
J G
H

398
9

398
E500247 E500264

398 GL

3 6 9
2 5 8
1 4 7

9711 1-23
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

335
E500198 E500078

335 ZT
1 9
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18
21 22 23 24 25 26 27

19
20 28

LHD RHD

336 336

E500054

336

1 2 3 4 5
6 7 8 9 10 11
12 13 14 15 16 17 18
19 20 21 22 23 24 25 26
27 28 29 30 31 32 33
34 35 36 37 38 39
40 41 42 43 44

1-24 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

537

537

E500326 E500325

537 GN

3 2 1

9711 1-25
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

433

441

135

E500174 E500199

135 ZT 441 WT 433 GL

21 18 15 12 9 6 3
8 7 6 5 4 3 2 1
20 17 14 11 8 5 2
15 14 13 12 11 10 9
1 8 19 16 13 10 7 4 1

136
E500201

136 ZT

1 4
2 3

1-26 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

434

305

E500171 E500200

305 ZT 434 GL

21 18 15 12 9 6 3
13 12 11 10 9 8 7 6 5 4 3 2 1
20 17 14 11 8 5 2
25 24 23 22 21 20 19 18 17 16 15 14
19 16 13 10 7 4 1

314
E500230

314 ZT

7 6
1 5

2 4
3

9711 1-27
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

471

E500206 E500248

471 WT

1 2 3 4
5 6 7 8

468

9
469
470

E500174 E500368

468 ZT 469 ZT 470 ZT

18 15 12 9 6 3 9 6 3 12 9 6 3

17 14 11 8 5 2 8 5 2 11 8 5 2

16 13 10 7 4 1 7 4 1 10 7 4 1

1-28 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

LHD RHD

352 352

E500044

352 ZT

2 1
6 5 4 3
10 9 8 7
14 13 12 11
16 15

9711 1-29
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

471

E500208 E500248

464 WT

1 2 3 4
5 6 7 8

338

E500174 E500177

338 ZT

13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14

1-30 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

LHD RHD

328 328

E500082

328 ZT

2 1
6 5 4 3
10 9 8 7
14 13 12 11
16 15

9711 1-31
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

340
446

E500174 E500265

340 ZT 446 ZT

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 25 24 23 22 21 20 19 18 17 16 15 14

LHD RHD

321 321
348 348
E500364

321 WT 348 ZT
31 34
30 32 33 35
25 26 27 28
2 1
24 29
19 20 21 22 23
6 5 4 3
C
14 15 16 17 18
D 10 9 8 7
8 9 10 11 12 13 14 13 12 11
5 6 7 16 15
A B
3 4
1 2

1-32 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

307

307

E500365 E500253

307 ZT

3 2 1
6 5 4
9 8 7

9
347

E500211

347 ZT

10 11 12

6 7 8 9

3 4 5

1 2

9711 1-33
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

356

E500256

356 ZT

2 1
AMP

3 4

1-34 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

122

116

E500212 E500274

116 WT 122 ZT

3 4
6 5 4
2 7 5
3 2 1
1 6

9711 1-35
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

456
453

455
454
E500174 E500172

453 ZT 456 ZT 455 ZT 454 ZT

18 15 12 9 6 3 15 12 9 6 3 9 6 3 6 3

17 14 11 8 5 2 14 11 8 5 2 8 5 2 5 2

16 13 10 7 4 1 13 10 7 4 1 7 4 1 4 1

499

E500214 E500259

499 ZT

9
5 12
2 8
4 11
1 7
3 10
6

1-36 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

LHD RHD

321 321
348 348
E500364

321 WT

31 34
30 32 33 35
25 26 27 28
24 29
19 20 21 22 23
C D
14 15 16 17 18
9 10 11 12
8 13
5 6 7
A B
3 4
1 2

9711 1-37
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

482

173

E500174
269 E500216

173 ZT 269 ZT 482 ZT


1 7
1 13 3 6 9 12 15 18
3 5 3 5 7 9 11 2 5 8 11 14 17
4 6 4 6 8 10 12
1 4 7 10 13 16
2 8 2 14

1-38 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

167

168

166

E500174 E500260

166 ZT 167 ZT 168 ZT


1 9 1 7

3 5 7 3 5
1 2 4 6 8 4 6

2 10 2 8

LHD RHD

145 145

E500116

145 ZT

2 1
6 5 4 3
10 9 8 7
14 13 12 11
16 15

9711 1-39
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

173

480

E500267 E500268

173 ZT 480 ZT
1 7

3 5
4 6 1 2 3 4 5 6 7 8

2 8

530

E500316 E500308

530 GN

1 2 3 4 5 6

12 11 10 9 8 7

1-40 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

383

E500174 E500312

383 ZT

3 6 9 12
2 5 8 11
1 4 7 10

9711 1-41
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

253

E500174 E500251

253 ZT

6 1

5 4 3 2
11 10 9 8

12 7

9
254

E500233

254 ZT

3
1 2
4

1-42 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

118

118

E500219 E500261

118 ZT

1
7 2
6 8 3
5 4

175

E500234

175 BW

3 6
2 5
1 4

9711 1-43
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

394

E500174 E500271

394 ZT

1 3 5 7 9
2 4 6 8 10

1-44 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

198
199

196
197

E500220 E500239

198 WT 199 WT 196 ZT 197 BW

9 6 3 6 3

2 1 2 1 8 5 2 5 2
AMP AMP

7 4 1 4 1
3 4 3 4

276

9
277

278
279

E500221 E500240

278 WT 279 WT 276 ZT 277 BW

9 6 3 6 3
2 1 2 1 8 5 2 5 2
AMP AMP

7 4 1 4 1
3 4 3 4

9711 1-45
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

161
190

E500222

161 WT 190 ZT

3 21 18 15 12 9 6 3

20 17 14 11 8 5 2

2 1 19 16 13 10 7 4 1

1-46 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

144

E500104 E500103

144 ZT

1 4
2 3

143

E500242

143 ZT

1 4
2 3

9711 1-47
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

493

493
E500317 E500269

493 ZT

9
5 12
2 8
4 11
1 7
3 10
6

9 495

495

E500288 E500280

495 ZT

9
5 12
2 8
4 11
1 7
3 10
6

1-48 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

134

E500174 E500241

134 RD

1 2 3 4

427

E500174 E500252

427 WT

1 2
3 4

9711 1-49
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

181

E500314 E500272

181 BN

1 2

180

E500315 E500279

180 BN

1 2

1-50 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

284

284

E500294 E500270

284 ZT

9
5 12
2 8
4 11
1 7
3 10
6

9711 1-51
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

291 291

E500290 E500273

291 ZT

21 18 15 12 9 6 3

20 17 14 11 8 5 2

19 16 13 10 7 4 1

9
290

E500291 E500287

290 GL

18 15 12 9 6 3
17 14 11 8 5 2
16 13 10 7 4 1

1-52 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

515 515

E500292 E500283

515 ZT

1 4
2 3

426

9
424

425

E500196 E500285

424 GS 425 BN 426 WT

1 3 5 7 1 3 5 7 2 1
AMP

2 4 6 8 2 4 6 8 3 4

9711 1-53
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

525

E500295 E500284

525 ZT

1
7 2
6 8 3
5 4

9
491

491

E500293 E500277

491 ZT

2 3

1 4

1-54 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

385

E500174 E500255

385 BW

3 6 9 12
2 5 8 11
1 4 7 10

285
9

285

E500313 E500307

285 ZT

9
5 12
2 8
4 11
1 7
3 10
6

9711 1-55
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

286

E500315 E500300

286 ZT

3 6 9 12 15 18

2 5 8 11 14 17

1 4 7 10 13 16

1-56 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

183

E500321 E500322

183 WT

1 2

9711 1-57
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

288

288

E500327 E500301

288 ZT

9
5 12
2 8
4 11
1 7
3 10
6

1-58 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

191

E500315 E500318

191 BW
6 3
5 2
4 1

9711 1-59
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

192

E500315 E500319

192 BW
6 3
5 2
4 1

1-60 9711
5 LOCATION OF CONNECTORS
95XF series Location of connectors

182

E500315 E500320

182 WT

1 2

9711 1-61
LOCATION OF CONNECTORS 5
Location of connectors 95XF series

1-62 9711
5 ELECTRICAL INSTALLATION
95XF series Contents

CONTENTS
Page Date
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9711
2. ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 9711
2.1 Circuit diagram 1316630/ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 9711
2.2 Overview of basic code numbers in circuit diagram 1316630/ 05 . . . . . . . . 2-5 . . . . . . 9711
2.3 Overview of wire and connector numbers of
circuit diagram 1316630/ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 . . . . . 9711
2.4 Subdiagrams of circuit diagram 1316630/ 05 . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 . . . . . 9711

10

9711 1
ELECTRICAL INSTALLATION 5
Contents 95XF series

10

2 9711
5 ELECTRICAL INSTALLATION
95XF series Introduction

1. INTRODUCTION
This main group includes the entire electrical
installation showin in the form of circuit
diagrams and an overview of connectors/pin
allocations.
Circuit diagrams
The circuit diagram contains all information
pertaining to the entire electrical installation of
the vehicle, with the exception of the
connectors.
Overview of connectors/pin allocations
The overview of connectors/pin allocations
indicates the connection of the wire number on
the connector.
Note:
For the location of the connectors in the vehicle,
see main group Location of connectors.

10

9711 1-1
ELECTRICAL INSTALLATION 5
Introduction 95XF series

10

1-2 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

2. ELECTRICAL INSTALLATION
2.1 CIRCUIT DIAGRAM 1316630/ 05

This page provides room for your own notes on


the circuit diagram.

10

9711 2-1
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

10

2-2 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

2.2 OVERVIEW OF BASIC CODE NUMBERS IN CIRCUIT DIAGRAM 1316630/ 05

Column 1: Basic code number


Column 2: Designation
Column 3: Number on search bar of circuit
diagram 1316630/ 05

Column 1 Column 2 Column 3


A000 Trailer socket (7-pin) 62/63/224/234/277/399
A001 Rear fog light back-up light socket (7-pin) 252/256/397/399
A004 ABS FA socket (7-pin) 404
A007 24V socket (2-pin) 395
A021 Diagnostic socket (16-pin) 191
A026 Box side-lights (4-pin) 224/235/396/400
A027 24V accessory socket (4-pin) 400
A031 Diagnostic socket 2-pin SAE CUMMINS 549/550
A038 Accessory socket (2-pin) 40A 394
A040 Alarm system socket 778
A042 24V dashboard socket (2-pin) 361
A043 Chair console socket drivers side (2-pin) 392
A500 Batteries (2) 2
A502 Generator of integrated voltage regulator 4
B000 Windscreen-wiper motor 89
B001 Windscreen-wiper pump motor 98
B002 Headlight cleaner pump motor 100
B003 Electric motor for automatic windows, drivers side 728
B004 Electric motor for automatic windows, co-drivers side 724
B005 Left-hand mirror adjustment motor 741/750
B006 Right-hand mirror adjustment motor 745/754 10
B007 Vehicle/engine speed regulator motor E-gas system 518
B009 Roof panel motor 772
B010 Starter motor 8/11
B011 Electric motor for speed limiter 496
B015 4-speed heater fan 76/378/581/582
B017 Mirror heating, drivers side 758
B018 Mirror heating, co-drivers side 759
B023 Radio 708
B024 Left-hand loudspeaker 708/714
B025 Right-hand loudspeaker 709/715

9711 2-5
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


B026 Citizen Band 711
B028 Air horn 762
B030 Cigarette lighter, drivers side 362
B032 Seat heating, drivers side 388
B033 Seat heating, co-drivers side 390
B036 Resistor generator D+ 6
B038 Glow filament 33
B039 Glow filament 33
B042 Air dryer element heating 386
B043 Air-conditioning compressor 370
B068 Auxiliary heating circulation pump 591
B071 Lifting-gear lifting valve 613
B072 Lifting-gear lowering valve 607
B073 Pump on lifting-gear motor 617
B079 Valve single-H-safety 86
B088 Intarder valve, proportional 468
B089 Intarder valve, air supply 466
B122 Fuel dosage pump for auxiliary heating Eberspcher 571
B129 Electric motor for left-hand headlight-height adjustment 678
B130 Electric motor for right-hand headlight-height adjustment 680
B166 Front axle ECAS valve 634/665
B168 Loudspeaker filter, drivers side 569
B170 Automatic lubrication pump with push-button switch 475
B174 Electric motor for speed limiter 488

10 B175
B178
Roof panel motor Super Space Cab
Left-hand loudspeaker
766
716
B179 Left-hand loudspeaker 718
B180 Right-hand loudspeaker 719
B181 Right-hand loudspeaker 720
B185 Radio 713
B186 Loudspeaker filter, drivers side 717
B187 Loudspeaker filter, co-drivers side 719
B192 Engine brake valve 85/551
B199 Central door locking, drivers side 688
B200 Central door-locking motor, co-drivers side F249 XH/XC 683/693

2-6 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3


B204 Auxiliary-heating unit Thermo 90 585
B237 ABS/ASC rear-axle differential-gear blocking valve 419
B238 Valve ECAS-driven axle left/right air supply (FT) 632
B243 Axial controlled slip differential control valve 258
B244 Longitudinal controlled slip differential control valve 262
B245 PTO control valve 267
B246 PTO control valve 270
B247 Engine brake valve 440
B248 Engine brake valve 441
B250 Valve ECAS-driven axle left/right air supply (FA) 630
B252 Recirculation valve 381
B253 Valve ECAS-driven axle left/right air supply 662
B254 Valve of ECAS trailing/leading axle lifting/lowering 667
B256 Left-hand front ABS valve 411
B257 Right-hand front ABS valve 413
B258 ABS valve left-hand driven axle 415
B259 ABS valve right-hand driven axle 417
B293 Gearbox gate safety valve 40
B294 Switch-off valve cab suspension, front 281
B298 Voith retarder valve 452
B501 Compact tachograph 22
C000 Dipped light, left 239
C001 Dipped light, right 240
C002 Main beam, left 242
C003
C006
Main beam, right
High-beam headlight, left
243
244
10
C007 High-beam headlights, right 246
C008 Fog light, front left 247
C009 Fog light, front right 248
C010 Side-headlight, left 215
C011 Side-headlight, right 226
C012 Side-light, front left 217
C013 Side-light, front right 227
C014 Flasher light, front left 53
C015 Flasher light, front right 57

9711 2-7
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


C016 Side flasher light, left 56
C017 Side flasher light, right 59
C018 Flasher light, rear left 55
C019 Flasher light, rear right 58
C020 Brake light, left 275
C021 Brake light, right 276
C024 Fog light, rear left 249
C025 Fog light, rear right 250
C026 Back-up light, left 253
C027 Back-up light, right 255
C046 Map-reading light, drivers side 322/347
C047 Map-reading light, co-drivers side 323/348
C052 Heater fan light, left 367
C053 Heater fan light, right 368
C062 Stepwell lighting, drivers side 309/329
C063 Stepwell lighting, co-drivers side 315/331
C064 Central upper storage compartment lighting 304/353
C065 Central lower storage compartment lighting 305
C066 Right-hand storage compartment lighting 307
C067 Left-hand storage compartment lighting 357
C068 Left-hand tool compartment lighting 358
C071 Work light 19
C072 Ashtray light, left 364
C073 Ashtray light, right 365

10 C074
C075
Side-light, rear left
Side-light, rear left
218
228
C110 Lower bed lamp with switch 349
C111 Upper bed lamp with switch 351
C115 Bed lamp with switch 302
C130 Red interior nightlight, drivers side 344
C139 Red interior nightlight, co-drivers side 341
C140 Light in storage compartment under lower bed (lamp 1) 355
C141 Light in storage compartment under lower bed (lamp 2) 356
C148 Interior lighting, drivers side 2 x 21W 317/333
C149 Interior lighting, co-drivers side 2 x 21W 312/337

2-8 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3


C150 Left-hand storage compartment lighting 352
C151 Central interior lighting with switch 326
C152 Rear light, left (trucks) 219
C153 Rear light, right (trucks) 229
C154 Rear number plate light, left (trucks) 220
C155 Rear number plate light, right (trucks) 231
C156 First side-light left (trucks) 221
C157 First side-light right (trucks) 232
C158 Second side-light left (trucks) 222
C159 Second side-light right (trucks) 233
C539 Accessory start-contact switch 15
C588 Switch 4-speed heater fan 377/582
C622 Lighting switch 202
C695 Switch for mirror adjustment, drivers side 743/751
C696 Switch for mirror adjustment, co-drivers side 747/755
C697 Switch for seat heating, drivers side 388
C698 Switch for seat heating, co-drivers side 390
C725 Work light switch 19
C726 Glow plug switch 35
C727 Rear fog light switch 205
C731 Interior bed lighting switch, co-drivers side F249 XC 317/334
C732 Interior lighting switch, overhead console, co-drivers side XC317/334
F249
C733 Interior bed lighting switch, drivers side F249 XC 312/338
C734 Interior lighting switch, overhead console, drivers side 312/338
F249 XC
10
C735 Interior night lighting switch F249 XC 319/344
C736 Roof panel switch F249 XL/XH/XC 766/771
C737 ABS/ASC-traction switch 430
C738 Speed regulator cut-out switch 561
C739 Lifting-gear switch 613
C740 ECAS switch, normal level 623/646
C741 Switch ECAS axle lifting 649
C742 Auxiliary drive-off switch 653
C743 Switch for automatic windows on co-drivers side (door 730
on drivers side)

9711 2-9
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


C744 Switch for automatic windows on co-drivers side (door 735
on co-drivers side)
C745 Switch for automatic windows on drivers side (door on 738
drivers side)
C746 Mirror heating switch 759
C748 Axial controlled slip differential control switch 258
C749 Longitudinal controlled slip differential control switch 262
C750 PTO control switch 267
C751 PTO control switch 270
C754 DEB switch 559
C760 Air-conditioning switch 372
C761 CWS switch 155
C763 Potentiometer for instrument light dimming 119
C764 Potentiometer for headlight-height adjustment 676
C765 Hazard light switch (with LED search light) 43
C773 Rear fog light switch 209
C774 Central door locking switch 693
C775 Switch for direction indicators/main beam/dipped 47/212/762
headlights/horn
C776 Switch for windscreen wiper/intermittent 97/518/539
wipe/E-gas/resume cruise control
C778 Switch for auxiliary heating 574/598
C799 Switch for retarder 458/471
C802 Air-conditioning recirculation switch 383
C803 Central door locking switch 684
D503 Electronic unit for lifting gear 605

10 D525 Electronic unit for converter 12/24V 705


D529 Electronic unit for ECAS remote control 621/644
D550 Electronic unit for CTE-2 49
D587 Electronic unit for ZF intarder 472
D591 Electronic unit for E-gas 3 504
D597 Electronic unit for speed limiter for ASL-V 492
D609 Diode for light switch 203
D610 Diode for main beam/dipped lights 212
D611 Diode for lifting gear lowering valve damping 606
D612 Diode for lifting gear lifting valve damping 612
D613 Diode for lifting gear relay pump damping 610

2-10 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3


D622 Diode for lifting gear lifting lock 613
D623 Diode for lifting gear lowering lock 607
D668 Diode for generator safety (D+) 6
D703 Diode for switching off the auxiliary heating/door contact 567
at drivers side
D704 Diode for switching off the auxiliary heating/door contact 566
at co-drivers side
D705 Diode for switching off the auxiliary heating with running 565
engine
D708 Diode for interior lighting, prevent feedback to co-drivers 316/332
stepwell
D709 Diode for interior lighting prevent feedback to switch 333
co-drivers side
D710 Diode for interior lighting, prevent feedback to drivers 312/338
switch
D721 Diode for parking brake, prevent feedback 104
D722 Diode for brake lights, prevent feedback 278
D745 Diode for brake valve motor 443
D758 Diode prevent feedback to CWS 284
D759 Diode prevent feedback to brake lights 279
D802 Electronic unit for ECAS-2 655
D804 Electronic unit for DAF Cummins interface 561
D805 Electronic unit for CUMMINS CELECT 524
D806 Electronic unit for automatic lubrication 475
D809 Electronic unit for speed limiter for ASL-G 485
D813 Electronic unit for gate safety, gearbox 39
D827 Electronic unit for auxiliary heating, Thermo 90 586
D850 electronic unit for ABS/ASC D-version 407 10
D851 Electronic unit for ECAS-2 (4x2) 626
D852 Instrument panel DIP-3 105
D853 Electronic unit for CWS-2 155
D862 Electronic unit for central door locking 684
D870 Electronic unit for Voith retarder 448
D871 Electronic unit for auxiliary heating 573
E000 Fuse for side-light, rear left 215
E001 Fuse for side-light, rear right 226
E004 Fuse for dipped lights, drivers side 239
E005 Fuse for dipped lights indicator lamp, co-drivers side 240

9711 2-11
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


E006 Fuse for main beam, drivers side 242
E007 Fuse for main beam indicator lamp, co-drivers side 243
E008 Fuse for high-beam lights 244
E009 Fuse for front fog lights 247
E010 Fuse for rear fog lights 249
E013 Fuse for brake lights 273
E016 Fuse for back-up lights 253
E019 Fuse for the control of glow plug/ CTE/ flasher lights/ 35
engine brake
E023 Fuse for switch for cold start/ tachograph/ auxiliary 22
heating programming clock
E025 Fuse for headlight cleaner wiper motor 97
E026 Fuse for cigarette lighter 362
E027 Fuse for converter 24/12V 17
E028 Fuse for interior lighting 302/329
E029 Fuse for engine brake retarders 446
E030 Fuse for horn 762
E031 Fuse for heater fan ITC unit 370/578
E033 Fuse for electric window motor, co-drivers side 723
E034 Fuse for electric window motor, drivers side 727
E035 Fuse for instruments and indicator lamps 101
E037 Fuse for contact switch 15
E040 Fuse for ABS 420
E041 Fuse for ABS 407
E042 Fuse for ABS 408

10 E043 Fuse for ABS trailer 404


E044 Fuse for mirror heating 731
E048 Fuse for power supply trailer 397
E051 Fuse for ECAS-1 658
E052 Fuse for ECAS remote control working light 19
E053 Fuse for ECAS diagnostic connector (16-pin) 191
E062 Fuse for lifting gear and ECAS 613/627/642
E084 Fuse for lighting 201
E091 Fuse for air-dryer element/fuel contamination separator 386
E108 Fuse for CTE-2 51
E112 Fuse for glow indicator lamp 34

2-12 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3


E114 Fuse for auxiliary heating (Eberspcher) 572/579
E117 Fuse for search light 237
E143 Fuse for E-gas tachograph 27
E157 Grease pump automatic lubrication 476
E160 Fuse for Cummins motor 524
E161 Fuse for Cummins motor 525
E167 Fuse for transfer relay, starting motor 9
E168 Fuse for accessories/microwave 394
E172 Fuse for ABS trailer 10A 405
E182 Fuse for central door locking 683/693
E501 Control switch for back-up light 253
E507 Approximation switch for axle load protection of 604
lifting-gear (10 ton)
E508 Thermal switch for air-conditioning compressor 372
E509 High / low pressure air-conditioning control switch 372
E511 Brake light control switch 273
E514 Control switch for interior step lighting, door switch on 309/329
drivers side
E515 Control switch for interior step lighting, door switch on 315/331
co-drivers side
E524 Control switch for lifting-gear limit switch oil pressure 611
E525 Control switch for central upper storage compartment 304/354
lighting
E526 Control switch for central lower storage compartment 306
lighting
E527 Control switch for right-hand storage compartment 308
lighting
E528 Control switch for left-hand storage compartment lighting 358 10
E529 Control switch for right-hand tool compartment lighting 359
E555 Control switch for lighting in storage compartment under 355
lower bed
E560 Control switch for left-hand storage compartment lighting 352
E561 Control switch of gearbox gate safety 40
E564 Engine brake control switch 46
E565 Control switch for auxiliary-heating fan, Thermo 90 594
E566 Control switch for thermostat for auxiliary heater 572
Eberspcher (DIIC)
E570 Control switch for coupling/PTO N/10 265
E571 Control switch for auxiliary heater, Thermo 90 592

9711 2-13
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


E575 Approximation switch ECS coupling 503/557
E576 Control switch for auxiliary-heating fan 597
F000 Parking brake control switch 101
F006 Control switch for differential-gear blocking 1st diff. 144
F007 Control switch for differential-gear blocking 3rd diff. 148
F011 Control switch for engine oil pressure 164
F016 Control switch for engine air filter 166
F033 Control switch for splitter signalling 127
F038 Control switch for differential-gear blocking 2nd diff. 147
F047 Control switch for steering system (1st circuit) 160
F048 Control switch for steering system (2nd circuit) 162
F050 Control switch for differential-gear blocking pressure (1st 145
and 2nd diff.)
F076 Switch for oil level HGS 171
F087 Control switch for gearbox PTO 150
F088 Control switch for gearbox PTO 152
F501 Engine-speed sensor 107
F509 Cab temperature sensor of auxiliary heater 596
F512 Sensor for ABS blocking signal, front left 406
F513 Sensor for ABS blocking signal, front right 407
F514 Sensor for ABS blocking signal, left-hand drive axle 408
F515 Sensor for ABS blocking signal, right-hand drive axle 410
F531 Sensor for accelerator pedal E-gas 515
F533 Vehicle-speed sensor (4-pin 1st) 22
F535 Sensor for engine coolant temperature 115
10 F544 Sensor for coolant temperature of secondary retarder 456/469
F571 Sensor for accelerator pedal ECS 540/541
F585 Sensor for engine coolant level 167
F608 Sensor for fuel level 116
F612 Height sensor ECAS left-hand rear axle 626
F613 Height sensor ECAS right-hand rear axle 627/657
F614 Height sensor ECAS front axle 628/658
F615 Pressure sensor ECAS driven axle left/right 659
F616 Sensor cab locking 283
F620 Sensor for oil temperature in Voith retarder 454
G000 Relay for taillight/ side-light 202/215

2-14 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3


G001 Relay for dipped lights 212/239
G002 Relay for main beam 213/242
G003 Relay for high-beam lights 214/244
G004 Relay for front fog light 205/247
G005 Relay for rear fog light 209/249
G014 Glow-filament relay 33/82
G015 Contact relay 5/15
G028 Relay for automatic windows, co-drivers side 722/730
G029 Relay for automatic windows, co-drivers side 724/732
G030 Relay for automatic windows, drivers side 726/738
G031 Relay for automatic windows, drivers side 728/739
G036 Relay for brake light 1st 273/275
G052 Lifting-gear motor relay 609/617
G065 Relay, heater fan 579/583
G066 Lifting-gear takeover relay 609/611
G170 Auxiliary-heating fan relay 579/594
G178 Accessory relay 16/17
G203 Starting-motor takeover relay 9/14
G231 Radio lighting relay (12V) 706/708/712/713
G236 Windscreen wiper micro relay (speed 1 or 2) 90/921
G237 Windscreen wiper micro relay (automatic zero position) 91/93
G238 Headlight cleaner micro relay 88/100
G239 Engine brake takeover micro relay ABS/ASC-CTE 421/433
G240 E-gas PTO/engine speed micro relay 101/153
G243
G247
Engine brake micro relay
Auxiliary-heating fan relay
438/440
578/584
10
G257 Recirculation valve relay 381/383
G258 Recirculation valve relay 381/384
G259 PTO control relay 265/267
G267 Air-conditioning micro relay 370/372
G279 Heater fan transfer micro relay 373/375
G280 Relay, heater fan 378/380
G284 Micro relay for Voith retarder function 446/447
G297 Relay for cab air suspension, front height adjustment 281/284
G516 Central earth cab co-drivers side 288

9711 2-15
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3


G525 Central earth flywheel housing motor 547
G718 Connection parking brake/PTO 102
G721 Speed regulator switch connection 518/539
G723 Connection for central door locking 694
G725 Connection for auxiliary heating D3LC (PETREG) 571
G726 Connection panel switch DEB, XF engine 438

10

2-16 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

2.3 OVERVIEW OF WIRE AND CONNECTOR NUMBERS OF


CIRCUIT DIAGRAM 1316630/ 05

The pages consist of the following three


columns:
Column 1 wire number
Column 2 connector number
Column 3 connection number on connector

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


1000 537 1 1107 293 2
1000 444 A1 1107 187 2
1000 537 3 1107 190 2
1000 114 B 1107 185 2
1000 299 B1 1107 426 2
1000 400 29 1107 291 2
1000 399 A1 1107 189 2
1000 388 3 1107 290 2
1000 114 A 1108 293 3
1000 299 A1 1108 427 4
1010 388 1 1108 189 3
1010 299 C1 1108 291 3
1020 396 6 1108 190 3
1020 114 1 1108 290 3
1020 402 13 1108 424 7
1020 387 7 1110 176 1
1020 383 8 1110 400 34
1100 412 1 1113 496 3
1100 402 15 1113 115 27
1100 402 19 1113 402 16
1101 201 10 1113 493 10
1101 231 2 1114 232 29
1101 403 14 1114 387 1
1101 408 7 1114 402 32
1101 396 15 1114 547 4
1104 293 1 1114 232 1
1104 163 4 1117 400 30
1104
1104
291
190
1
1
1117
1117
373
340
1
1
10
1104 408 8 1119 299 A2
1104 547 1 1119 115 A
1104 189 1 1127 402 31
1104 290 1 1127 223 1
1104 402 29 1130 402 20
1105 547 2 1130 412 6
1105 402 35 1131 495 10
1105 196 1 1147 400 32
1105 394 10 1147 402 1
1105 276 1 1147 403 10
1106 427 2 1150 378 1
1106 403 12 1150 402 18
1107 547 3 1154 299 B2
1107 403 15 1154 385 1

9711 2-17
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


1156 383 1 1217 401 13
1156 480 2 1217 118 1
1156 168 5 1217 134 1
1156 482 1 1217 115 1
1156 472 3 1221 373 2
1156 483 1 1221 185 6
1156 402 34 1221 446 1
1156 478 1 1221 376 3
1156 473 1 1221 445 2
1156 547 5 1221 116 1
1156 480 6 1221 307 1
1175 399 A2 1221 340 9
1201 480 4 1221 122 6
1201 401 15 1221 115 2
1201 397 1 1221 401 9
1201 478 2 1221 122 3
1201 473 3 1221 347 1
1201 376 1 1223 453 7
1201 473 2 1223 403 19
1201 472 1 1223 377 2
1202 251 2 1223 400 35
1202 232 42 1224 453 9
1202 401 16 1224 377 3
1202 408 3 1224 401 11
1202 185 5 1225 377 4
1202 403 27 1225 453 8
1202 114 30 1225 400 17
1202 176 2 1229 403 18
1205 400 7 1229 216 1
1205 400 8 1230 468 7
1205 400 21 1230 464 4
1205 411 1 1230 461 1
1205 252 3 1230 466 A3
1205 400 11 1230 338 1
1205 400 31 1230 465 1
1207 401 17 1230 464 8
10 1208
1208
196
400
2
26
1230
1230
466
400
A1
18
1208 276 2 1230 468 13
1209 402 7 1233 401 35
1211 400 16 1234 135 8
1211 281 1 1234 371 1
1211 396 14 1234 305 1
1211 253 1 1234 434 2
1211 401 14 1234 400 23
1211 201 15 1234 334 19
1211 285 8 1234 436 1
1211 200 7 1234 177 1
1211 200 20 1234 378 2
1211 200 8 1234 333 28
1217 176 3 1234 223 3
1217 376 2 1234 336 2

2-18 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


1234 358 4 2102 115 7
1234 443 8 2102 493 5
1240 286 1 2102 400 33
1240 400 25 2102 189 4
1240 288 1 2102 284 2
1240 187 4 2103 189 5
1240 185 7 2103 495 6
1258 299 C2 2103 115 8
1258 385 3 2103 290 5
1288 401 12 2103 288 3
1288 321 1 2103 286 3
1288 377 1 2103 496 2
1295 253 12 2103 493 6
1295 401 18 2103 161 2
2000 547 7 2103 400 28
2000 232 37 2110 231 4
2001 408 1 2110 401 24
2001 232 24 2110 288 4
2002 232 53 2110 176 5
2002 408 2 2110 284 3
2003 547 8 2110 286 4
2003 232 35 2110 281 4
2006 185 8 2111 408 5
2006 281 2 2111 401 7
2006 284 1 2113 288 5
2006 232 4 2113 286 5
2006 495 1 2113 403 17
2006 115 3 2114 403 16
2006 387 2 2114 281 5
2007 495 2 2114 284 4
2007 115 4 2120 402 5
2007 288 2 2120 408 6
2007 187 5 2120 402 22
2007 387 3 2122 202 7
2007 286 2 2122 402 30
2007 232 31 2122 281 6
2008
2008
493
232
3
2
2122
2123
284
291
5
4
10
2008 495 3 2123 286 6
2008 115 5 2123 288 6
2009 495 4 2123 189 6
2009 493 4 2123 402 28
2009 115 6 2123 290 6
2009 232 30 2123 190 4
2100 401 21 2131 403 9
2100 231 1 2131 402 17
2100 176 4 2132 402 21
2102 290 4 2132 288 7
2102 281 3 2132 281 7
2102 496 1 2132 284 6
2102 495 5 2132 286 7
2102 161 1 2140 401 19

9711 2-19
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


2140 176 6 2622 202 16
2141 401 4 2622 223 2
2141 402 33 2630 290 13
2142 401 2 2630 400 3
2142 281 8 2630 291 5
2142 288 8 2630 176 9
2142 284 7 2630 190 5
2142 286 8 2630 202 15
2150 176 7 2630 376 4
2150 401 6 2630 400 27
2152 493 7 2630 547 12
2152 200 2 2630 189 13
2152 115 9 2630 396 12
2152 495 7 2632 293 10
2152 400 24 2632 291 10
2154 408 4 2633 293 11
2154 401 28 2633 291 11
2155 493 1 2637 293 12
2155 202 4 2644 547 13
2155 115 29 2644 290 14
2155 176 8 2644 189 14
2600 232 17 2645 547 14
2600 281 9 2645 189 15
2600 144 1 2645 290 15
2600 383 9 3000 114 2
2600 396 5 3000 201 5
2600 387 4 3003 336 6
2600 394 3 3003 371 2
2609 293 8 3003 177 5
2609 291 8 3003 114 4
2609 290 8 3003 201 3
2609 383 10 3003 335 17
2609 387 5 3004 232 6
2609 394 4 3004 224 4
2609 143 1 3004 434 3
2609 189 8 3004 333 20
10 2609
2610
286
232
9
27
3004
3004
202
378
12
3
2610 189 9 3005 201 4
2610 293 9 3005 114 15
2610 290 9 3012 201 12
2610 291 9 3012 396 2
2611 547 9 3014 395 10
2611 290 10 3014 114 7
2611 189 10 3017 395 3
2612 290 11 3017 114 8
2612 189 11 3022 114 9
2612 547 10 3022 395 5
2617 547 11 3036 396 3
2617 290 12 3036 114 10
2617 189 12 3037 482 12
2622 397 2 3037 216 14

2-20 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


3037 383 11 3064 378 5
3037 483 11 3064 216 8
3047 335 8 3065 378 4
3047 336 10 3065 216 10
3047 177 8 3400 232 7
3047 334 34 3400 202 2
3048 334 35 3401 202 8
3048 335 27 3401 232 34
3048 336 11 3402 200 9
3048 177 9 3402 401 32
3052 336 13 3402 400 12
3052 334 23 3403 396 9
3052 335 4 3403 200 15
3052 177 10 3406 396 10
3053 177 11 3406 395 1
3053 336 14 3408 115 10
3053 334 26 3408 202 9
3053 335 13 3410 200 3
3054 177 12 3410 118 3
3054 336 15 3410 491 1
3054 335 5 3410 400 14
3054 334 24 3410 115 12
3055 358 6 3412 285 11
3055 336 16 3412 281 10
3055 334 29 3413 395 2
3056 177 14 3413 201 8
3056 335 1 3417 395 12
3056 334 30 3417 338 2
3056 336 17 3417 461 5
3057 334 32 3420 338 15
3057 335 16 3420 461 6
3057 177 15 3420 466 A5
3057 336 18 3420 465 6
3058 336 19 3420 465 7
3058 334 31 3420 200 16
3058 335 25 3425 453 13
3058
3059
177
336
16
20
3425
3425
216
377
3
5
10
3059 177 17 3425 453 14
3059 177 13 3426 395 9
3059 334 28 3427 395 6
3059 335 6 3427 453 18
3060 336 21 3427 377 6
3060 335 9 3428 395 7
3060 177 18 3428 377 7
3060 334 27 3428 321 2
3061 334 14 3431 373 3
3061 343 7 3431 446 13
3062 358 1 3431 445 3
3062 358 3 3431 395 20
3063 358 9 3431 340 33
3063 358 2 3432 340 34

9711 2-21
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


3432 373 4 3487 453 6
3432 446 25 3487 377 14
3432 200 4 3487 376 5
3432 445 4 3490 396 1
3435 378 6 3490 376 7
3435 371 5 3492 395 11
3435 395 14 3496 376 8
3435 334 3 3496 396 11
3435 434 6 3500 225 3
3435 333 30 3500 232 18
3438 202 1 3502 445 5
3438 115 32 3502 465 8
3438 118 4 3502 232 19
3445 232 38 3502 373 5
3452 434 7 3502 340 22
3452 333 19 3502 338 5
3452 400 13 3502 461 8
3452 378 7 3502 446 12
3460 333 7 3502 134 3
3460 378 8 3502 470 2
3460 377 8 3503 115 16
3460 434 8 3503 201 2
3460 455 3 3514 434 10
3460 305 10 3514 177 23
3461 378 9 3514 336 25
3461 305 22 3514 135 9
3461 434 9 3514 333 11
3461 455 6 3514 378 10
3461 377 9 3514 371 6
3461 333 35 3514 335 7
3468 254 2 3514 305 21
3468 253 2 3515 352 4
3468 286 11 3515 469 5
3469 253 5 3515 328 4
3469 395 4 3515 338 12
3470 253 6 3516 469 4
10 3470
3470
253
216
11
13
3516
3516
352
328
6
6
3471 453 16 3516 338 4
3471 395 17 3518 281 11
3471 377 10 3518 395 8
3471 395 19 3542 469 9
3474 175 1 3542 352 1
3475 401 34 3542 328 1
3475 232 13 3543 469 8
3475 401 26 3543 328 2
3484 377 11 3543 352 2
3484 378 12 4001 412 4
3485 377 12 4001 388 2
3485 378 13 4002 412 2
3486 377 13 4002 168 4
3486 378 14 4002 383 2

2-22 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4002 232 45 4501 232 46
4008 444 A2 4502 411 4
4009 114 33 4502 232 49
4009 114 27 4503 282 10
4011 232 16 4503 232 20
4011 176 10 4503 411 5
4013 114 11 4504 400 5
4013 232 3 4504 232 52
4019 202 3 4505 400 9
4019 114 19 4505 232 23
4030 232 51 4506 400 20
4030 118 5 4506 400 22
4030 115 33 4507 252 5
4047 232 5 4507 400 6
4047 216 9 4508 252 6
4049 334 6 4508 400 4
4049 376 10 4509 232 40
4049 371 7 4509 252 2
4049 232 55 4509 400 10
4051 232 14 4510 400 1
4051 251 3 4510 232 50
4051 185 11 4511 400 19
4080 371 13 4511 281 12
4080 334 20 4517 525 1
4080 114 20 4517 176 11
4081 336 28 4517 285 6
4081 177 30 4517 282 1
4081 334 21 4518 285 7
4081 358 8 4518 282 2
4082 334 22 4518 376 12
4082 336 29 4520 196 3
4082 177 31 4520 276 3
4082 58 7 4521 276 4
4083 371 15 4521 196 4
4083 335 2 4522 276 5
4083 343 1 4523 276 6
4083
4083
443
335
1
10
4524
4525
276
276
7
8
10
4083 177 32 4526 196 5
4083 376 9 4527 196 6
4083 336 30 4528 196 7
4092 334 7 4529 196 8
4092 403 33 4532 276 9
4092 376 11 4532 196 9
4092 371 8 4535 408 9
4093 114 18 4535 284 8
4093 403 32 4535 281 13
4093 401 33 4537 394 7
4094 114 12 4537 197 4
4500 232 21 4538 197 5
4500 411 2 4538 394 1
4501 411 3 4540 185 12

9711 2-23
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4541 187 7 4605 378 11
4542 185 13 4605 402 9
4543 187 8 4614 377 15
4550 116 2 4614 403 21
4550 376 13 4614 453 17
4550 115 17 4619 470 3
4551 116 3 4619 403 3
4551 376 14 4619 465 13
4551 115 18 4619 232 41
4551 122 1 4619 334 11
4552 116 4 4619 338 21
4553 122 2 4619 461 13
4553 116 5 4619 371 9
4555 115 19 4620 377 16
4555 122 5 4620 285 1
4555 373 18 4620 282 5
4558 116 6 4620 454 4
4578 321 12 4621 282 6
4578 456 7 4621 285 2
4578 499 11 4621 377 17
4588 163 2 4621 454 5
4588 232 26 4622 455 4
4589 281 15 4622 321 3
4589 284 9 4623 321 4
4589 163 3 4623 455 5
4591 493 8 4628 321 5
4591 495 8 4628 456 5
4591 118 6 4628 499 1
4592 176 12 4629 321 6
4592 202 13 4629 456 6
4593 176 13 4629 499 2
4593 202 17 4630 499 3
4594 176 14 4630 321 7
4594 389 A3 4630 456 8
4595 282 3 4631 321 8
4595 176 15 4631 456 9
10 4595
4595
525
285
6
9
4631
4632
499
454
4
1
4596 525 5 4632 377 18
4596 282 4 4632 282 7
4596 185 14 4632 285 3
4596 389 A1 4633 282 8
4596 285 10 4633 285 4
4596 389 A5 4633 377 19
4599 281 16 4633 454 2
4599 163 5 4634 321 9
4601 115 22 4634 455 7
4601 495 9 4635 455 8
4601 493 9 4635 321 10
4601 402 8 4640 321 13
4601 163 1 4640 499 5
4602 402 6 4640 456 1

2-24 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4641 456 2 4672 314 7
4641 499 6 4672 313 7
4641 321 14 4672 333 24
4642 456 10 4673 333 52
4642 321 15 4673 305 24
4642 499 8 4673 314 6
4643 456 11 4673 313 6
4643 321 16 4674 333 23
4643 499 9 4674 313 5
4655 376 16 4674 305 12
4655 397 3 4674 314 5
4656 397 4 4675 333 51
4656 175 2 4675 313 3
4657 397 5 4676 313 4
4657 175 3 4676 333 22
4660 383 4 4677 177 28
4660 397 7 4677 344 2
4660 480 7 4677 333 27
4660 480 8 4677 335 18
4660 547 15 4677 336 32
4660 478 3 4677 343 2
4663 167 1 4678 333 26
4663 145 1 4678 177 29
4663 530 7 4678 335 19
4664 145 2 4678 336 33
4664 530 11 4678 344 5
4664 167 2 4678 343 5
4665 145 3 4679 344 3
4665 167 10 4679 177 35
4665 530 4 4679 343 3
4666 478 4 4679 335 11
4666 168 6 4679 336 39
4666 173 3 4679 333 55
4667 530 5 4680 333 25
4667 167 9 4680 344 1
4667 145 5 4681 333 54
4668
4668
145
530
11
12
4681
4682
344
434
7
16
10
4668 167 3 4682 333 31
4670 135 5 4682 232 43
4670 136 1 4682 378 16
4670 305 15 4684 407 2
4670 314 2 4684 333 38
4670 333 4 4684 334 10
4670 313 2 4684 436 7
4671 313 1 4684 443 7
4671 333 3 4684 398 7
4671 314 1 4686 334 12
4671 135 6 4686 407 1
4671 305 2 4686 232 25
4671 136 2 4686 443 9
4672 305 11 4686 436 8

9711 2-25
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4686 436 9 4711 468 6
4686 398 8 4711 461 7
4690 352 12 4712 471 6
4690 469 3 4712 468 5
4690 328 12 4712 338 22
4691 398 2 4712 464 6
4691 443 3 4713 464 5
4691 443 4 4713 338 9
4691 436 2 4713 471 5
4691 411 8 4713 468 4
4691 335 22 4714 338 8
4691 333 36 4714 471 3
4691 177 33 4714 468 9
4691 336 36 4714 464 3
4692 411 9 4727 356 1
4692 333 9 4727 340 26
4692 336 37 4727 348 1
4692 398 3 4727 446 6
4692 443 2 4731 445 8
4692 436 3 4731 185 17
4692 335 12 4731 307 4
4692 177 34 4731 446 11
4693 334 13 4731 373 8
4693 411 7 4731 340 21
4693 371 14 4732 373 9
4693 333 37 4732 340 2
4693 436 4 4732 340 4
4693 398 4 4732 216 7
4693 376 17 4732 446 3
4696 307 6 4732 445 9
4696 434 18 4732 446 4
4696 378 18 4734 340 20
4696 333 50 4734 445 10
4697 334 17 4734 446 2
4697 307 7 4734 307 3
4697 185 15 4734 373 10
10 4697
4697
334
305
16
23
4734
4735
185
376
18
15
4697 378 19 4735 340 17
4697 434 19 4735 373 11
4697 371 11 4736 446 7
4697 333 44 4736 321 20
4697 216 5 4736 340 8
4697 441 7 4736 347 3
4706 189 16 4739 446 19
4706 547 16 4739 321 21
4710 468 10 4739 347 4
4710 471 8 4739 340 25
4710 471 4 4740 356 2
4711 338 10 4740 446 21
4711 464 7 4740 340 15
4711 471 7 4740 321 22

2-26 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4740 348 2 4827 291 13
4740 347 5 4828 425 6
4741 340 13 4828 291 14
4741 347 6 4828 194 2
4741 321 23 4829 425 3
4741 446 8 4829 194 3
4742 446 20 4829 291 15
4742 340 31 4830 194 4
4742 321 24 4830 425 4
4742 347 7 4830 291 16
4751 340 11 4831 190 17
4751 446 10 4831 194 5
4751 356 3 4831 291 17
4751 348 3 4831 425 7
4753 347 8 4831 293 17
4753 321 32 4832 293 18
4753 340 5 4832 194 6
4753 340 6 4832 190 18
4754 321 33 4832 425 8
4754 340 12 4832 291 18
4754 347 9 4833 425 1
4755 321 34 4833 293 19
4755 347 10 4833 291 19
4755 340 30 4833 190 19
4756 376 18 4833 194 7
4756 445 12 4834 194 8
4756 340 23 4834 425 2
4756 373 12 4834 190 20
4756 446 23 4834 293 20
4757 376 19 4834 291 20
4757 340 24 4883 461 21
4757 373 13 4883 338 18
4760 189 17 4883 216 11
4760 290 17 4886 398 9
4760 547 17 4887 469 2
4761 290 18 4887 352 14
4761
4761
189
547
18
18
4887
4887
328
338
14
14
10
4764 253 4 4888 338 3
4764 286 12 4888 328 15
4764 254 1 4922 167 4
4771 197 1 4922 530 3
4771 277 1 4922 145 10
4773 197 2 4935 383 5
4773 277 2 4935 115 30
4775 197 3 4936 383 6
4775 277 3 4936 482 9
4788 441 8 4936 115 31
4788 378 20 4936 483 6
4788 216 4 4939 482 11
4827 425 5 4939 269 12
4827 194 1 4941 269 14

9711 2-27
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


4941 482 13 5109 352 7
4953 288 9 5109 328 7
4953 286 14 5109 469 1
4953 176 16 5110 469 6
4953 281 14 5110 328 8
4953 284 11 5110 352 8
4960 338 23 5111 470 8
4980 478 5 5111 466 A2
4980 168 1 5116 483 4
4980 167 6 5116 269 7
4980 383 7 5117 482 7
4980 397 6 5117 269 2
4980 173 2 9001 223 5
4981 145 6 9003 482 10
4981 530 6 9003 269 10
4981 530 2 9005 115 28
4981 530 1 9005 201 11
4981 167 7 9007 114 3
4982 472 2 9007 201 16
4982 173 7 9009 376 20
4982 478 6 9009 347 11
4988 118 7 9009 356 4
4988 115 35 9009 446 18
4988 134 4 9009 348 4
5052 398 1 9009 340 19
5052 411 6 9009 340 27
5055 397 8 9009 340 16
5055 114 14 9009 321 29
5056 282 12 9010 253 9
5056 454 3 9010 254 4
5056 285 5 9010 286 17
5056 377 21 9011 177 24
5057 321 11 9011 537 2
5057 455 9 9011 336 41
5058 499 7 9011 334 2
5058 456 3 9025 201 17
10 5058
5059
321
456
17
12
9025
9025
202
177
20
6
5059 321 18 9107 216 2
5059 499 10 9108 185 20
5060 321 19 9108 307 2
5060 499 12 9300 530 10
5060 456 4 9300 145 12
5061 547 20 9300 167 8
5061 277 4 9300 530 9
5061 394 8 9300 167 5
5062 394 2 M 200 11
5062 277 5 M 530 8
5063 547 6 M 493 12
5063 394 5 M 495 11
5063 387 9 M 145 13
5065 547 19 M 495 12

2-28 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Column 1 Column 2 Column 3 Column 1 Column 2 Column 3


M 394 9 M 480 5
M 348 5 M 525 8
M 453 10 M 118 8
M 328 16 M 401 5
M 333 1 M 116 7
M 453 11 M 163 6
M 284 12 M 232 28
M 453 12 M 252 1
M 290 16 M 122 4
M 321 28 M 401 3
M 288 12 M 277 6
M 334 1 M 547 21
M 389 A2 M 293 7
M 114 C M 285 12
M 114 D M 232 39
M 478 9 M 376 21
M 468 15 M 176 21
M 321 27 M 197 6
M 396 13 M 402 4
M 135 7 M 402 3
M 397 9 M 385 12
M 403 35 M 175 6
M 286 18 M 473 4
M 269 11 M 472 4
M 338 25 M 185 21
M 482 4 M 385 10
M 483 12 M 427 3
M 253 3 M 427 1
M 187 12 M 446 14
M 202 5 M 134 2
M 115 C M 388 4
M 115 D M 426 4
M 401 31 M 383 12
M 347 12 M 281 18
M 387 12 M 194 12
M 200 5 M 305 14
M
M
424
223
8
6
M
M
491
143
3
3
10
M 483 5 M 144 3
M 200 6 M 496 4
M 493 11 M 403 1
M 173 5 M 338 13
M 190 7 M 161 3
M 168 3 M 269 3
M 291 7

9711 2-29
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

2.4 SUBDIAGRAMS OF CIRCUIT DIAGRAM 1316630/ 05

A Voltage in front of and behind the contact


B Earth-connection overview
1 Charging circuit / Starting motor / Contact
switch / Starter switch
2 Tachograph
3 Glow plugs / Glowing / Afterglowing
4 Direction indicators and warning lights
5 CTE-2
6 Dip-3
7 CWS-2
8 Light switch / Rear/side marker and parking
lights FA
9 Light switch / Rear/side marker and parking
lights FT
10 Dipped beam / Main beam and high-beam
headlights
11 Front and rear fog lights
12 Back-up light
13 Gearbox and gate safety
14 Brake lights / Cab air suspension
15 Differential lock
16 Interior lighting
17 Interior lighting, Super Space Cab
18 Mirror heating and mirror adjustment
19 Control lighting
20 Heater fan / Air-conditioning system
21 Seat heating / Microwave
22 Signal horn / Cigarette lighter / Work light /
Air dryer
23 ABS / ASC
24 DEB
25 Voith retarder
26 ZF intarder
27 AGS
28 E-gas 3
29 ECS-DC
30 DCI
31 ASL-V
32 ASL-G

10
33 Headlight-height adjustment
34A ECAS-2 (4x2)
34B ECAS-2 (6x2)
35 Converter / Radio
36 Automatic windows / Central door locking /
Roof hatch
37 Mechanical lifting gear
38 Gearbox PTO
39 Wipe-wash system
40 Eberspcher D1LC / D3LC Compact
auxiliary heating
41 Webasto auxiliary heating, Thermo 90
42 Connector sockets FT, diagnostic
connector, alarm connector
43 Connector sockets FA, diagnostic
connector, alarm connector

2-30 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

A VOLTAGE IN FRONT OF AND BEHIND CONTACT

VOLTAGE IN FRONT OF CONTACT


A constant voltage is applied to both the
Pertinax block and connector 233 pin 2 through
wire 1000 and connector 114 (pins A and B).
This wire is NOT fuse-protected. It can only be
made dead by disconnecting the battery leads
or by disconnecting connector 114.
VOLTAGE BEHIND CONTACT
A voltage is applied to the Pertinax connection
block through the starting motor (point 30) and
the alternator (B+). This connection point can be
connected to wire 1010 through contact relay
G0105.
This wire is NOT fuse-protected.
OPERATION
If the contact/starter switch (C539) is switched
to the accessories position (connection
between points 1 and 6), voltage is applied
through wire 1130 to relay G178.
If the contact/starter switch (C539) is switched
to the contact position (connection between
points 1 and 4), the relay is activated through
wire 4001.
This relay then connects wire 1000 (voltage in
front of contact) to wire 1010 (voltage behind
contact).
If the contact/starter switch (C539) is turned
further against the spring pressure (connection
between points 1 and 2), relay G015 remains
activated and the starting-motor relay (B010) is
also activated. The starting motor will now start
operating.
If the starter key is released, the contact switch
will automatically return and remain in the
contact position. The starting motor (B010) is
no longer activated.
VARIANTS
Location
6 Wire 4009 only applies in the case of a VF
10
engine.

9711 2-31
10

2-32
D878
1000
1000
1010
1010
1020

15A
E037
B036
D668
1024
Electrical installation

2/233
1/233
D827

15/402
13/402
A4

1/412
41
C539

1000
1010
1100
1100
1020
1020
G178
30 1100
1

4002
D853
2 B6
7

383
2/412
4/412
6/412
G178
1130 85
4002 4002 1

4002
4002
4001
8
ELECTRICAL INSTALLATION

D550 1010
45
6 87 85 383
!

1000
G015
30 86

1020

4009
1000 A040
7
42

A
1020

4009
1000
1000
1000
1000
E043 E168
A1 A1

114
114
114
114
27 B A 1
23 21

1000
1000
1020
G014
1
3

4002
1000
1000
1000

1316630/05
1000 1000

50 30 B+

M 3
G

B010
A502

A500
D D+
31
1020

G525
G525

EL000092
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

B EARTH-CONNECTION OVERVIEW

This subdiagram provides an overview of all


earth connections with the wire numbers and
connector points.

G 525 1 = Central earth flywheel housing motor


1 = Earth connection to chassis

2 = Accessory connection in central cabinet, right.

3 = Overhead-cover wiring connection Depending on cab type

4 = Cruise control connection, VF engine

5 = Heater-wiring connection

6 = Auxiliary-heating connection
Connector 383: Webasto Thermo 90
Connector 483: Eberspcher D1LC / D3LC compact
7 = Cooling-drawer connection

10

9711 2-33
10

2-34
C725 C068 C016 B017 B199 C695 C696 C006 C000 C002 B129 C014 B028 B295 B243 B244 B245 B246 C774 G029 G028 G031 G030
B 2 2 2 4 2 4 2 2 2 1 2 2 2 2 2 2 2 B 87A 87A 87A 87A

M12
M16
M102
M104
M106
M108

M2
M3
M4
M5
M2
M3
M4
M5
M6
M7
M2
M3
M4
M5

M5
M6
M11
C726 C764 C774 G029 G028 G031 G030
B 3 5 86 86 86 86

M5
M11
M15
M101
M103
M105
M107

C751 C764 A043 B032 C062 C731 C774


B B 2 M2 M3 2 2 B 3
Electrical installation

M1
M1
M1
M1
! 3

M4
F616

M10
M23
M14
4

M1
21 6 12 12 8 D806
C750 C773 C752 C736 M142 3

185
197
194
284
525
B B 3 B B

144
M2
M3

M72
M71
M70
M13

M3
M9
M22
M13

M7
F047 12
2
M140
M100
M145

M14 M1
C754 C741 C748 C763 B001 C752 C736 D525 D862
B B B B 2 285 1 7 1 9

D853

M6
M10

M2
M8
M75 M74 B13

M20
M13
M21
M12
D852 D852 M12
M141
M146

A5 D2 B002 F048 A042 C072 C778 C733 D525 D813

M60
2 M5 M11 2 2 2 B B 3 2
C761 C739 E575
1 B 6
ELECTRICAL INSTALLATION

M68

M19
M12
M64 M63 M62

M26
M25
M20
M11

18

M1
D852 D852 D852 M66 M1

M57
C761 C749 B030
C11 C6 C5 31
B B 281
21 D745
1

M50

176
M56

M18
M11
M8

B
M93

21 21 G004 G178 G243 G259


M1 M52 M43 M1 M10 86 86 2 A2
376 380 C738
B
M92
M95
M97

! 4
M131

M2
M2

M15
M53
M40
M51
C742 C802 B185 D878 G003 G239 G015
B 1 4 M3 M5 M 86 5 86
B000
1 M3 M4 M5
D550 D550 C765 C737 C737 C735
M91
M94
M96

M3
M100
M130

M16
M54
28 39 B 1 B B
C740 C760 B185
B 1 8
M81 M82

! 2 F076
2

1316630/05
M90 M90 M110
G525

M2
M1
! 5

M40
M80
10 12
A038

385
385
6 12 2
! 1

175
397

M37
M38
M42 M41

M3
M1
D852 D852 B501
M1

A20 B17 A6
D C C D 2 3 6 D805
9025 9025 9025 9025 9025 B26

114
114
115
115
180

371 336

M1
M2
M4
M5
M3

M36
M35
9025

G516

EL000093
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5

9711
95XF series

! 7
B200 B018 C067 C017
4 2 2 2 2

M3
M2
M4
M5
M6
C007 B042 C001 C003 B130 C015

B
2 4 2 2 1 2

M1
M1
M3
! 6 A040 B033
12 2

M2
M3
M4
M5
M6
M7
12 6 12

383
277
187

M115
M120
M116
M117
C740 C063
1 2

M1

M1

9009
D529
2 C742
3 12

143
288
1

1316630/05
M110

M5
M13

9108
9009
2 C741
7

307
M1

9108
9009
A021 B501
2 20 A5 20 18

185
376
286
M20

9107
9108
9001
9009

EL000094
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-35
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

1. CHARGING CIRCUIT / STARTING MOTOR / CONTACT/STARTER SWITCH

CONTACT CIRCUIT
If contact/starter switch C539 is turned (contact
1 is connected to pin 6), the accessories relay
(G178) will be activated.
Voltage is now applied through fuse E037,
switch C539 and wire 1130 to contact 85 of
relay G178. Because relay G178 is activated, a
connection is made between contacts 30 and 87
and a voltage is applied through fuse E027 and
wire 1106 to pin 1 of the electronic converter 24
V/12V. At the same time a voltage is applied
through fuse E052 and wire 1110 to the
electronic unit of the seat adjustment on
co-drivers side (B202, pin 2) (if fitted), to the
electronic unit of the seat adjustment on drivers
side (B197, pin 2) (if fitted), and to pin Pn on the
work light switch (C625).
If the vehicle contact is turned off, no voltage is
applied to connection point 42. As a result, pin
55 of the CTE-2-unit will be connected to the
supply voltage for 3 minutes, causing the engine
stop/engine brake valve (B082) to become
activated.
If the vehicle is switched to contact again, the
engine stop/engine brake valve (B082) is
deactivated again.
For more information on activating the engine
brake: see system manual
START CIRCUIT
If contact switch C539 is turned (contact 1 is
connected to contacts 4 and 6), contact relay
G015 is activated through wire 4001. If the
contact switch is turned into the starting
position, a connection between points 1 and 2 is
made in this switch. The supply now runs from
the batteries through fuse E037, connection 1-2
of the contact/starter switch and wire 4002 to
connection point 50 of starting motor B010. The
relay coil is located between points 50 and 31
10 (earth) and will supply the starting motor with
voltage through connection points 30 and 31, as
a result of which the motor will start operating.
Voltage is also applied to pin 45 of the CTE-2
through fuse E037, wire 1100, switch C539
(connections 1 and 2), wire 4002, fuse E073
and wire 4003. Depending on the condition
(engine speed exceeding approx. 400 rpm and
supply voltage (battery voltage) on the CTE unit
exceeding 17 V), glowing is activated during
starting, on the understanding that preglowing
has taken place first.
For more information on glowing: see system
manual.

2-36 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

CHARGING CIRCUIT
If the contact is activated, voltage is applied to
resistor generator D+ (B036).
The other side of the resistor is connected to
earth through the diode for generator safety
(D+) (D668), wire 1020, D+ connection of the
alternator and the integrated voltage regulator
(A502) in the generator. This will cause a small
current to run, causing a magnetic field in the
alternator.
After starting, the voltage on clamps B+ and D+
will increase to approx. 28.4 V. This is caused
by the fact that the regulator disconnects the
earth connection in the regulator and connects it
to the battery voltage. This voltage is also
applied to wire 1020, so that the difference of
potential over the resistor becomes 0 V. The
magnetic field now disappears, so that the
generator is not activated for a short time. This
will reduce the voltage on outputs B+ and D+.
The regulator is activated if the voltage drops
below 27.6 V. This way, the generator voltage
supply remains relatively constant. The batteries
are fed by generator output B+.
VARIANTS
Location
14 Wire 4009 only applies in the case of a VF
engine.

10

9711 2-37
9711 2-38
EL000095 1316630/05 1
1

A500
2
3
1000

B010
27

4002 4009 4009


50

114
6
3
1
23
A1

1000 1000
E043

G014

2/233
7

1000 1000
B

30

8
1000

1000 1000 1000


1/233
114 1010
9
A

1000 1000 1000


1010

10

G525
114
31
1000
1010
4009

11
21
A1

1000
E168

15A
1000

15/402
12

1100
E037
G

13
D

G525
!

B+
1100

14

10
3

19/402
15
D+
1100

16

1100
4002
4002

1020

A502 1000 1010


30
87

2/412
17

4/412 1/412
18

4001
86
85

6/412
19
G015
C539

20
20/402
21
1130
1130

22
85

3/402

23
86 87A

24
4002

1/402

25
1147
87
30

41
A4

26
4002
D827

G178
383 32/400

27
1147
1147

4002

28
10/403
D878

1147

29
1147

12/403 10A
2
35

30
1106
D525

E027

31
10A
1

34/400
5
22

32
1110 1110
C725

176 E052

33
34
B036

35
1024

7
B6

1020
D853

36
D668
1020

37
1020 1020 1020 1020
13/402
114
7
42
8

38
383

A040

10

5
30

39
4049 4049

C754
376

40
41
4002

12

42
4049 4049 4049

55/
45/

4
1
232
232
3
24

1202
G243

114 114

43
10A
B192

44
1202 1202 1202

16/
42/

232
232
G525 16/402

7
1
E019

6
13

30

45
4049 4049 D813

D804
371 D550

4011

46
10
1202

0 1

47
176
2

48
4011 1202

1
C726 176

49
50
1202

2
14
1202 1202

E564

51
185

4
3
C775

52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

2. TACHOGRAPH

The tachograph (B501) has two supplies; one in


front of and one behind the contact relay
(G015).
The non-activated supply voltage is applied to
tachograph point 1/223 through fuse E023 and
wire 1127.
This supply voltage is meant for the clock,
among other things.
The activated supply voltage is applied to
tachograph point 3/223 through fuse E143 and
wire 1234.
De tachograph is connected to the vehicle
speed sensor (F533) through points B1 (1/271),
B2 (2/271), B3 (3/271) and B4 (4/271).
Pin B1 (1/271) represents the supply voltage for
speed sensor (4-pin 1st) (F533).
Pin B1 (2/271) is the earth connection for speed
sensor (4-pin 1st) (F533).
Pins B3 (3/271) and B4 (4/271) of the
tachograph receive two speed signals in
opposite phase.
Pin 3/225 of the tachograph supplies a pulsating
speed signal to the CTE 2-unit, connection point
18/232. For more information see system
manual.
Pin B7 (7/271) of the tachograph supplies the
same pulsating speed signal to one of the speed
limiting systems: ASL-V (D597), ASL-G (D809),
the E-gas 3-system (D591) or the
ECS-DS-system (D805). This wire may not be
interrupted or branched. All wiring connections
this wire runs through must be provided with a
seal.
There is also a speed signal (wire 3004) which
is connected to tachograph connection point
4/224 through the instrument panel (D852). This

10
is to connect a tachograph with speed
registration.

9711 2-39
9711 2-40
EL000096 1316630/05 2
1
1

29

1234 1234
2
C26
D804
1010
1000

371 15A
2

23/400
3

1234 1234 1234 1234


28/
333

378 E143
4
6

29

3514
B07
D805

371
10
7/
3/

3514 3514 1234


6
11/
333
271
223

378
7
3
4/

3004 3004
20/
333
224

378
D591
9

3004
10
11
6/

3004
232

12

31/402 10A
3/
1/

3500 1127
13
18/
232
225
223

E023
14

10
D550 3018
n

15

3019
S1 S2
B501

16

3020
17
4/ 3/ 2/ 1/

3021
271 271 271 271

18

F533
19
9001
5/ 6/

20
9025
223 223

30

21
9025 9025
B26
B805

371

22
2

1
20
2/

2622 2622
223

C052

23
397
2622

24
4

22/401
2
11

25
2100 2100 2100
C773

176
2100

26
85

5/401

27
M
86 87A

28
D878

2100

29
5
11

2110
87
30

C773
4

30
33

2110 2110
5
B130

G000
286
176

31
3
33
2110 2110 2110 2110
B129
24/401

32
281 D609

33
1

1101
2
2101

34
2110
4

C622

35
36
37
12/202 1101

38
7

3004 1101
B15
D853

10/201

39
40
1101

16/202 14/403 10A

41
7
10

2622 1101
C775

42
E084

43
D852

44
45
46
47
27/400 10A

48
17/201 2630
9025 E117

49
9025 2630
15/202

50
20/202 2630

51
9025
G525

52
M
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

3. GLOW PLUGS / GLOWING / AFTERGLOWING

GLOWING
Glowing is only required if the outside
temperature is below 5C.
Automatic (16/232)
The automatic preglowing time is factory set to
45 seconds.
To protect the glow filaments against
overheating, the circuit of this engine type
contains a thermal protection switch (E550). The
thermal protection switch opens at 110 -125C.
Afterglowing
The after-glowing function is applied in Euro-2
engines. The glowing time is factory set to 120
seconds. Afterglowing is started approx.
3 seconds after loss of voltage at connection
point 45 (starting signal).
Afterglowing only takes place if:
- Preglowing has taken place.
- The engine speed exceeds approx.
400 rpm.
- The supply voltage (battery voltage) to the
CTE unit exceeds 17 V.
During afterglowing the CTE unit checks both
the engine speed and the supply voltage. If the
engine speed falls below approx. 400 rpm of if
the supply voltage (battery voltage) falls below
approx. 17 V, the afterglowing is interrupted.
Glowing while starting
During a starting action voltage is applied to
pin 45 of the CTE-2 through wire 4002.
Depending on the condition (engine speed
exceeding (6/232) approx. 400 rpm and supply
voltage (battery voltage) (42/232) on the CTE
unit exceeding 17 V), glowing is applied during
starting on the understanding that preglowing

10
has taken place first.
VARIANTS
Location
21 Component E550 is not present in VF
engines.
41 Wire 4009 only applies in the case of a VF
engine.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

9711 2-41
10

2-42
D878
1000
1000
1010
1010

10A

B036
E019

D668
1024
Electrical installation

2/233
1/233
13/402
16/401
2 D827
4002 A4

1000
1010
1020
1020
1202
1020
1010 41
D813
383
E043 87 1
A1 D853 G243
3/202

4002
23 B6 13 3
7 24

4002
D550 C539
4019

4002 2

G015
30 42/ 45/ 1

1202
1202
232 232 DVB

1000
1000
1000 1202 !
114

19
D852

4009
ELECTRICAL INSTALLATION

3/ 16/ 6/ 39/ 28/


B C775
3 232 232 232 232 232
1000 1000 4
114

1000
1000
E168
4002

1202
1020
1202
4013
4011
3004
4019

A1
20/202
17/201

21

114
A 3 D591 B010

1000

3
3004 20 50
1000 1000 28 1
9025
9025

114
176
114
176
30 2 11 10 378
B010
30 1000 4013
1

3004
1000 B501
4019

C4

1202
1202

1000
4013
2
B+
1 86 ! 1 5 2
0 1
3004

3
G
5A

D852
A12

A502
E112

C726

G014
E550
2 85 7 1 6 1
2
D D+
4061 4011
4014

1316630/05
1000
1020
4014

1020
4014
4014

114
1

1020
1 1 1 1
1020
A040

4015
4018

A500
B038
B039
B040
B041
7

383
8
42 2 2 2 2

G525
G525
G525

EL000097
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

4. DIRECTION INDICATORS AND WARNING LIGHTS

WARNING LIGHTS
A supply voltage is applied to connection point 6
of warning-light switch C765 through fuse E108.
By activating the warning light/direction indicator
switch the supply voltage is applied to point 37 of
the CTE-2.
The CTE 2 now supplies a square-block voltage
through point 4 to lights C014, C016 and C018 (all
on the left side) and through point 31 to C015,
C017 and C019 (all on the right side), as a result
of which these lights start blinking simultaneously.
The warning lights also function if the contact is
not activated.
CTE-2 (point 35) also supplies a square-block
voltage to warning light/direction indicator switch
C765 ( to point 1), causing the LED in the switch
to blink also.
DIRECTION INDICATORS
Left
If the direction indicator switch (C775) is activated
to the left (connection between points 3 and 2),
the supply voltage is passed on to point 53 of the
CTE-2 through wire 2002. Subsequently the
CTE-2 supplies a square-wave signal through
point 4 to C014, C016 and C018 (left direction
indicators) and through point 2 to connector
socket A000 pin 3 (in the case of an FA) or A002
pin 3 (in the case of an FT). Every time a pulse is
supplied to point 4 of the CTE-2, the lights will
blink briefly.
Right
If the direction indicator switch (C775) is activated
to the right (connection between points 3 and 1),
the supply voltage is passed on to point 24 of the
CTE-2 through wire 2001.

10
Subsequently the CTE-2 supplies a square-wave
signal through point 31 to C015, C017 and C019
(right direction indicators) and through point 30 to
connector socket A000 pin 5 (in the case of an
FA) or A002 pin 5 (in the case of an FT). Every
time a pulse is supplied to point 31 of the CTE-2,
the lights will blink briefly.
The CTE-2 (points 7 and 34) also supplies a
signal to the instrument panel.
If the direction indicator installation functions
properly, the lights for the truck (2/202) and the
trailer (8/202) will light up.

9711 2-43
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

VARIANTS
Location
29,37,38,43,42 Connector 495 is only used in
the case of an FA. Connector
493 is used in the case of an
FT.
44 Connector A000 is used for
an FA, connector A002 for an
FT.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

2-44 9711
2-45 9711
EL000098 1316630/05 4
1
30

3
5
5
1

2
1010
1000

1202 1202 1202


L
R
E550

C726
2

2/408 114
2002
3

10A
176

3/408 16/401
1202 1202 1202 1202
1/408
4

2001 E019
1
13

5
C813

C775
5
2

1202 1202
E564
1202

185
6
0 1

7
4
1
42

1114 1114 1114


6
A040

15A
2000 380
2

1114
9
A

32/402
23

2630
7
C737

E108
2029
5

10

2630 2630
1
12

11

2630
A

380
12
2
19

21

2630
2003
E117
1202
1114
1114

13
8

380 C765 2003


1
35/
42/

23
232
232

14

10
C737

380
7

15
1/

2000 2000
37/
232
232

380
16

2001
24/
29/

232
232

17
18

2002
53/
232

19
21
8

2
1

2006
20
185 C016 185
2006

21
1
2

2
1

22
2006 2006
C014 284 281

23
12

24
284
2
42

25
A040

18

26
281
2006
2006

27
11
1
3

8
1
4/

28
2006 2006 2006 2006
232
D878

495 C018 495 115

29
!
!
3
42

30
2007
A040
D550

12
5

2
1

31
2007
187 C017 187

32
18
12
2
2

2
1

33
2007 2007
286 288 C015 288 286

34
2007
2007

35
2
4

2
1
2007 2007 2007 2007
31/
232

36
C019 495 115

D
12
!

37
115 495

38
!
1

39
!
3
5

40
3
2/
2008 2008 2008
232
495 115

41
4
6

42
5
2009 2009 2009

30/
232
495 115

43
!
A000

44
!

45
46
7/

47
9025 3400

232

M
20/202 2/202

48
49
8/202

50
3401

34/
232

51
52
1010
1000

D852

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

5 CTE-2

VARIANTS
Location
22,29 Connector 495 is only used in the case
of an FA.
Connector 493 is used in the case of
an FT.
44 Wire 4009 only applies in the case of a
VF engine.
102 DVB: Only applies in the case of a VF
engine.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

2-46 9711
5

9711
D878
1000 1000
1010 1010
2630 1205 1205 4506 4506
95XF series

1205
1 3 1 3 1 3

15A
10A
15A

E108
E019
E025

G238
G236
G237
2 4 5 2 4 5 2 4 5

3/400
1/400
7/400
5/400
6/400
4/400
9/400
8/400

32/402
16/401
19/400
21/400
22/400
20/400
31/400
11/400
10/400
4506
A040

1114
1202
2630
4510
4511
1205
1205
4504
4507
4508
1205
1205
4505
4509
4509
1205
1 1114
42
D813 E117
1 2
13 19

281
1114 12 B000 B000 B000
53 53B 2
39 39 39

1202

380
4

4511
1205

1114
B002 B000
1 3
C765 39 39

1114
1114
1202
6
42 D550
29/ 1/ 42/ 50/ 52/ 23/ 40/
232 232 232 232 232 232 232

5
49/ 21/ 46/ 20/ 39/ 28/ 3/ 37/ 35/ 24/ 53/ 4/ 31/ 2/ 30/ 34/ 7/ 13/ 18/ 14/ 25/
232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232

4502
4500
4501
4503
4013
2000
2003
2001
2002
2006
2007
2008
2009
3401
3400
3475
3500
4051
4686

A040
2006 2
42
C776 26
5

114
380
380
115
115
185
398

39 11 7 8 5 6 11 9
401
2007

2006
2007

4503
4013
2006
2007
2008
2009
3475
3475
4051
4686

C776 C776 C776 G014 C765 C765 C755 C755 A000 A000 D852 D852 D722 B501 E564 D804
4 2 3 86 2 1 1 2 3 5 8 2 2 D3 3 12

282
115
281
115
286
187
401

39 39 39 10 3 4 4 4 4 3 2 4 2 5 4 4 4 4 34 14 2 14 30

1316630/05
2006
2006
2006
2007
2007
2007
2007

4503
3475

B001 D721

495
284
185
495
288

1 ! 1 1 8 ! 2 2 2
39 28

2006
2006
2006
2007
2007

C018 C014 C016 C019 C015 C017 A040


1 1 1 1 1 1 3
4 4 4 4 4 4 42

EL000099
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-47
10
10

2-48
D878
1000 1000
1010 1010
Electrical installation
ELECTRICAL INSTALLATION

D550

5
17/ 27/ 19/ 38/ 6/ 5/ 43/ 16/ 55/ 51/ 41/ 45/
232 232 232 232 232 232 232 232 232 232 232 232

2600
9

2610
3502
3420
3004
4047
4682
4011
4049
4030
4619
4002

383
D813 3 D591 13 D587
3 3004 20 4619 21 DVB

189
461
378
176
115
383

9 13 6 28 16 10 33 26 2

2600
A040 378 461 !
4
42

2610
3502
3420
3420
3004
4682
4011
4049
4049
4049
4030
4619
4002
4009
4002

2600
D862 9 C149 8 D587 D587 D852 B501 A021 D591 C726 9 D804 D827 C539
3 2610 2 3502 5 15 C16 C4 9 31 1 4619 11 A4 2
376
371
114
118

10 7 12 5

1316630/05
36 16 26 26 6 2 40 28 3 30 41 1
190 461 371

3502

2600
4619

9 C062
2600 1
16

445
403

5 3

2610
3004
4049
4049
4049
4030
4002

281

3502
4619

2600
D853
5 D710 D802 D852 C754 D804 B192 B079 G239 B010
7 2 22 A12 5 6 1 2 3 50
16 34 6 30 30 1 13 23 1

2600
E514
1
16

EL000100
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

6 DIP-3

VARIANTS
Location
23,26 The engine coolant temperature
sensor (F535) only applies if an
intarder or a retarder has been
installed.
87 For a 4x2: Connector 373 with
component D851.
For a 6x2: Connector 445 with
component D802.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-49
9711 2-50
EL000101 1316630/05 6
1
2
1010
1000

3
4
5
15

4/201
3005 3005
2

6
n

114
7
4

3/201
n

3003 3003
1

114
F501
9
29

3003
B17
D805

10

12/201
7
B2

11

3012
P

D853

12

12/202
3004 3004 3004
9
2

13

1101
C622

5
6
2

3
C4

378
B501

D550

10/201
14

10
3004
1101

15

8/201
7
7

28
20
A2

16

3413
B15

D591
D583
D853

17
1101

16

2/201
18

3503 3503
2
1
9
7

115
C775

19
F608 14/403 10A
20 1101
E084
21
1
2

5/201

22
3000 3000 3000
2
1
!

F535 114

23
24
2
3

16/201

25
9007 9007 9007
M

114

26
28

11/201

27
9005 9005
D852

115

28
D878

20/202

29
9025 9025

30
P

17/201

31
9025

32
2/239 1/239
7
A9

33
3426
D853

34
35
5/202 4/202
2155

36
8

1
22

2155
C725

37
85

176

38
2155
86 87A

29

1
22

39
2155
C071

12
13/202 115
87
30

40
4592 4592

3
5
176 15/202 G000

41
2630

13
17/202

42
C763
4593 4593 2630

9
10A
2101

176 27/400

43
2630
E117

44
45
46
47
48
2
A2
B501

49
2
16/202

1
20
2622 2622 2622

C052

50
397

51
52
M
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
3402 3402
95XF series

1211
1 3

10A
E035
G240
2 4 5

1211
F000 D721 G005 C025 D550 D550
2 1 87 1 7 34

12/400
14/401
16/400
14/400
13/400
28 28 11 11 5 5 D806 D853

465
114
115
281
1211
6 19 10 6 1 B14
27 7
F000 1211
1 1211 1211

3420
3420
3420
4019
4019
3408
3408
2122
2122
2122

2152
28

3400
3401
3410
3452

3402
3402
3402
2152
9 G284 D550 E112 F006 C002 E006

2152
1211
1211
1211
5 38 2 2 1 2 D591

115
25 5 3 15 10 10 19

9/200
2/200
16/200
3/202
9/202
7/202
2/202
8/202
7/200
8/200
20/200
15/201
D852 28

STOP
P ! L

6
5/200
6/200
3/200
4/200
1/202

11/200
15/200

3410
3432
3403
3438

D853
! B9
373
115

4 7
32
3432
3438

D851
25
118

! 34 4
3410
3438

1316630/05
2
3410
F033

115

12
4
3410

F087 8
1
118

38

D
115

EL000102
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-51
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

7. C.W.S.-2

CWS is the abbreviation for Central Warning


System.
The system consists of an electronic unit (D853)
and a digital display. The display is used to
display error warnings using symbols.
The CWS is connected using two (2) black
connectors.
Connector 395 (21-pin) and connector 396 (15
pin).

Red warning symbol

Function Connector + contact Wire number


air system storage pressure too low 395/9 3426
steering circuit 395/8 3518
engine oil pressure too low 395/10 3014
coolant temperature too high 396/2 3012
coolant level too low 396/3 3036
alternator charging current too high 396/6 1020
(> 30  0.5 V)
alternator charging current too low 396/6 1020
(> 20  0.5 V)
cab not locked 395/11 3492
engine management 395/14 3435

Orange warning symbol

coolant level 395/5 3022


retarder malfunction 395/12 3417
truck ABS malfunction 395/6 3427
engine management malfunction 395/14 3435
trailer ABS malfunction 395/7 3428
ECAS malfunction 395/20 3431
blocked air filter 395/3 3017
fuel level (too) low 395/2 3413
AGS malfunction 395/4 3469

10
HGS fluid level (delayed switch) 395/19 3474
ASC 395/17 3471

2-52 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

CONNECTOR POINTS CWS-2 UNIT

CONNECTOR 395
Pin Designation Wire
No. number
1 Interconnection to connector 396, pin 10. 3406
2 Input for alarm function Fuel supply on reserve. Activated if the fuel supply 3413
meter reaches the red area. The instrument panel connects point A2 to earth.
3 Input for alarm function Fuel filter blocked. Activated if pneumatic switch F016 3017
closes and pin 1 is connected to earth. If the input is 0 V (earth), the light
concerned will light up.
4 Input for alarm function Lubricating system. Activated in the case of a 3469
malfunction. The AGS unit supplies a voltage to the CWS unit and will activate
the light on the CWS panel.
5 Daily check. 3022
If the input is connected to earth, the symbol will light up.
6 Input for alarm function ABS truck malfunction. Activated if the truck ABS 3427
system malfunctions. If the input is 0 V (earth), the light concerned will light up.
7 Input for alarm function ABS trailer malfunction. If the input is 0 V (earth), the 3428
light concerned will light up.
8 Input for alarm function Emergency circuit steering system first (1st) circuit. 3518
Activated if fluid passage switch F047 closes and pin 2 is connected to earth. If
the input is 0 V (earth), the light concerned will light up.
9 Input for alarm function Brake reservoir pressure. Activated if the brake 3426
reservoir pressure is too low (switch at reservoir pressure meter closed).
10 Input for alarm function Oil pressure. Activated if pressure switch F011 closes 3014
as a result of an insufficient oil pressure. If the input is 0 V (earth), the light
concerned will light up.
11 Input for alarm function Cab lock. 3492
Activated if switch F009 is closed.
If the input is 0 V (earth), the light concerned will light up.
12 Input for alarm function Retarder. 3417
14 Input for alarm function Engine management. 3435
Orange symbol: less serious malfunction.
Red symbol: serious malfunction.
17 Input ABS/ASC (D586). 3471
This lamp: blinks a few times when switching on the contact if the ABS/ASC
traction switch (C737) is activated and lights up continuously if a malfunction
occurs in this control.
19 Input for alarm function Fluid level HGS. Activated if switch F076 closes
because the level is too low. If the input is 0 V (earth), the light concerned will
3474 10
light up after eight (8) seconds.
20 Input for alarm function ECAS defective. 3431

9711 2-53
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

CONNECTOR 396
Pin Designation Wire
No. number
1 Activation switch I, more warnings. 3490
2 Input for alarm function Coolant temperature too high. 3012
The signal on this input originates from the instrument panel DIP 2 (D816). If
the input is 0 V (earth), the light concerned will light up.
3 Coolant level too low. If the level is too low, the switch closes and the symbol 3036
lights up.
5 Door on drivers side open/closed. 2600
6 Input D+ for alarm functions Generator voltage too high/too low. 1020
Generator voltage too low:
If D+ is < 21  1V, the alarm function is activated. Generator voltage too high:
If D+ is > 30  1V, the alarm function is activated. The input receives its analog
signal from D+ from the generator.
9 Output central warning lamp (D004) red. 3403
The CWS unit will activate the lamp if a malfunction has been detected which
must be repaired as soon as possible. The only exception to this rule is the
malfunction signal: alternator voltage too low.
If the input is 0 V (earth), the red light on the CWS panel will light up.
10 Interconnection to connector 395, pin 1. 3406
12 Connection for control lighting. 2630
13 Earth connection. M
14 Supply connection behind contact. 1211
15 Supply connection in front of contact. 1101

10

2-54 9711
5

9711
D878
1000 1000
1010 1010
3412 1020
95XF series

10A
10A

E035
E084
B036

D758
D668
1024

1211 3412 1020 1020 1020


A040

14/401
14/403
25/401
29/401
13/402
7

281
383
114

G240 10 8 1
1 42
28 D852 C622

1101
F000 1211 B10 2

3492
3412
3412
C775

1020
1020

1 1211 1211 7 6 9
28
9
3426 G297 F616 A502

1211
1211
1211
2 2 D+
13 13 1

7/200
8/200
20/200
15/201
1/239
1211
1211
1101
1101
1101
D852 3403
D853
9/ 9/ 14/ 15/ 11/ 6/
STOP 396 395 396 396 395 396
! EGAS
P
P P
!
2/ 2/ 13/ 8/ 1/ 12/ V 20/ 14/ 12/ 10/
396 395 396 395 396 396 395 395 395 395

3012
3413
3518
3490
2630
3431
3435
3417
3014

7
E117

8/201
2/239
2

12/201
15/200
19
3403

281
376
114

11 7 7
445
378
461

3 6 5
3012

3518
3490
2630
2630
3431
3435
3435
3417

3413
D802 D591 D587
33 30 2
3014

371

34 28 5 26
3435

3518
3518
2630

D804
1 1 5 3 1
0 1 30
Q Q P

1316630/05
F047
F048
F011

C761

2 2 7 1 2
2630

B A

18

281
21

376

EL000103
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-55
10
10

2-56
D878
1000 1000
1010 1010
Electrical installation

D853 D806
ELECTRICAL INSTALLATION

ABS ABS ASR


II I

7/ 6/ 17/ 3/ 3/ 5/ 19/ 5/ 4/ 5/
395 395 395 395 396 395 395 396 395 253

3428
3427
3471
3017
3036
3022
3474
2600

7
3469

377
377
377
114
114
114
175
281
7 6 10 8 10 9 1 9

3428
3427
3471
3017
3036
3022
3474
2600
2600
A004 D850 D850 C062 E514
5 A18 A16 1 2
23 23 23 17 17

1 1 2 1

F016
F585
F076

1316630/05
2 2
3

114
175
D 6

EL000104
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

8. LIGHT SWITCH / REAR/SIDE MARKER AND PARKING LIGHTS FA

REAR/SIDE MARKER AND PARKING LIGHTS


By switching the lighting switch (C622) into the
first (1st) position (connection between contacts 2
and 1), the rear-light/side-light relay (G000) is
activated through wire 2100.
A voltage is applied to the left and right side-lights
and the left and right side-headlights respectively
through the contacts of relay G000 and fuses
E000 and E001. These lights will light up.

10

9711 2-57
9711 2-58
EL000105 1316630/05 8
1
2
1010
1000

0 I II

1/231 2/231 14/403 10A


1101 1101 1101 1101
4

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
5
2100

24/401
6

2110 2110 2110


D609
2100

7
4
5

281
176
4
4

3
33

2110 2110 2110


B130

288 286
2110
2110

D610
3
5
2
2154

9
33
11
11

2110
B129
C727
C727

284 28/401
4
10

10

2154
C775

2110

11
2100

5
33
C764
4

12
176

22/401
13

2100 2100
14

10
85

15
M

5/401
86 87A

16
17
87
30

18

G000
19
5

4
43

1113
A001
2101

20
15A
10
27

16/402
3

1113 1113 1113 1113

21
495 115 E048

22
1

2102

23
2

2103

24
25
A026

26
10A

D
11
5
7

8
2

33/400

27
2102 2102 2102 2102 2102
115 495 C074 495 115 E000

28
D878

2102

29
2102

2
3

6
5

30
2102 2102
C012 284 281

31
32
2102

1
4

2
1

33
2102 2102
C010 161 189

34
12

35
495

36
37
1

38
284
2

12

39
2102

40
6
8

6
2103 2103 2103

41
495 115

42
A000

12

43
8
2
281 2103

44
C075
2103

45
10A

12
3
2
5

2
1
28/400

46
2103 2103 2103 2103
194 161 C011 161 189 E001

47
2103

48
18
12
3
3

6
5

49
2103 2103
286 288 C013 288 286

50
51
52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

9. LIGHT SWITCH / REAR/SIDE MARKER AND PARKING LIGHTS FT

REAR/SIDE MARKER AND PARKING LIGHTS


By switching the lighting switch (C622) into the
first (1st) position (connection between contacts
2 and 1), the rear-light/side-light relay (G000) is
activated through wire 2100.
A voltage is applied to the left and right
side-lights and the left and right side-headlights
respectively through the contacts of relay G000
and fuses E000 and E001. These will light up.

10

9711 2-59
9711 2-60
EL000106 1316630/05 9
1
2
1010
1000

0 I II

1/231 2/231 14/403 10A


3

1101 1101 1101 1101


E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
2100

24/401
2110 2110 2110
6

D609
2100

4
5

281
176
4
4

7
33

2110 2110 2110


B130

288 286
2110
2110

8
3

D610
3
5
2
2154

33
11
11

2110
B129
C773
C727

284 28/401
4
10

2154
C775

10
2110
2100

5
33

11
C764
4

12
176

22/401
2100 2100
13
85

14

10
M

5/401
86 87A

15
16
87
30

C152
17

G000
281
12

18

C154
2101

19
2102
8
2

20 C074
5
7

8
2

21
2102 2102 2102 2102
C156 493 115

22
8
2

23
2102
284
493
12
11

C158

24
2102

2102
10A

25
2
3

6
5

33/400
2102 2102 2102 2102

26
C012 284 281 E000

27
2102

1
4

2
1

28
2102 2102
D878

C010 161 189

29
30
15A
10
27

5 16/402
1113 1113 1113

31
493 115 E048

32
1

33
A003

34
1

12

493

35
2
2102

36
6

37
6
2103
493

38
A002

39
8
2
2103

2103

40
C157

41
8
2
2103
115

42
C159

43
2103
2103

44
C153
8

45
115

46
C155
2103

8
2

47
2103
C075

48
10A

12
3
2
5

49
2
1
28/400
2103 2103 2103 2103

50
194 161 C011 161 189 E001

51
2103

18
12
3
3

6
5

52
2103 2103
1010
1000

286 288 C013 288 286

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

10. DIPPED BEAM / MAIN BEAM AND HIGH-BEAM HEADLIGHTS

DIPPED BEAM
The dipped beam is activated when the lighting
switch (C622) is switched to the dipped beam
position (connection between pins 2 and 4).
Switch C775 on the steering column should be
in the dipped beam position (connection
between pins 4 and 5). As a result, relay G001
is activated causing a voltage to be applied
through fuse E005 and wire number 2113 to the
right dipped beam (C001) and through fuse
E004 and wire number 2114 to the left dipped
beam (C000).
The lights can burn without the contact relay
(G015) being activated.
MAIN BEAM
The main beam is activated if the lighting switch
(C622) is switched to the main beam position
(connection between pins 2 and 4). Switch C775
on the steering column should be in the main
beam position (connection between pins 4 and
6). As a result, relay G002 is activated causing
a voltage to be applied through fuses E006 and
E007, and wire numbers 2122 and 2123
respectively, to the left main beam (C002) and
to the right main beam (C003). A warning lamp
will light up on the instrument panel.
MAIN BEAM SIGNALLING
Signalling using the main beam is done using
the return spring contact of switch C775
(connection between contacts 7 and 6), as a
result of which G002 is activated. The main
beam remains activated for as long as the
switch is being operated.
HIGH-BEAM HEADLIGHTS
The high-beam headlights, if mounted, are
activated when the main beam is activated.
Relay G003 is activated.

10

9711 2-61
9711 2-62
EL000107 1316630/05 10
1

5/408
2
1010
1000

2111
4/408
2154
3

6/408 7/408 14/403 10A


4

2120 1101
C775 E084
5

28/401
7

1101 2154
B15
D853

6
2154

7
1101

1/231 2/231
6

2100 1101
B10
D852

4/231 D610
C622
10

24/401
11

2110 2110 2110 2110


D609
2100

4
5

12
281
176
4
4

3
33

2110 2110 2110


B130

13

288 286
2110
2110

3
5
2

33
11
11

14

10
2110
B129
C773
C727

284
15
2110

16
2100

5
33
C764
4

17
176

22/401
18

2100 2100
19
20 7/401
2111
2111

21
85

5/401

22
M
86 87A

23
24
87
30

25
G001

18

26
281

27
2112

10A
4
5

8
3

16/403

28
2114 2114 2114
D878

C000 284 281 E004

29
10A

12
5
5

6
1
17/403

30
2122 2113 2113 2113
284 C002 288 286 E005

31
6

5/402

32
2122 2120
284 281
2120

33
M
85

34
2122
2122
86 87A

35
7/202
87
30

36
5/202
G002

37
38
2121

10A

8
3
D852 30/402

39
2113 2122
C001 E006

40
10A

18
12
6
6

6
1
28/402

41
2123 2123 2123
286 288 C003 288 286 E007

42
2120

43
2120
22/402
2120

44
85

4/402

45
86 87A

46
12
6
7

3
1
21/402
2132 2132 2132 2132
87
30

47
284 284 281
2131

C006
G003

48
7
7

3
1
9/403
2132 2132 2132 2131

49
C007 288 286 15A
17/402

50
2131
E008

51
52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

11. FRONT AND REAR FOG LIGHTS

There are two possible situations:


1 Rear fog lights only.
2 Both front and rear fog lights.
REAR FOG LIGHTS (standard)
If the lighting switch (C622) is switched into the
dipped beam position (connection between the
contacts 2 and 4), a voltage is applied to switch
(C773) through wire 2110. As a result, relay
G005 is activated. This ensures that a voltage is
applied via E010 through relay contacts 30 and
87 to the left and right rear fog lights.
If the front fog lights are also connected, the
situation changes as follows:
FRONT AND REAR FOG LIGHTS
If the lighting switch (C622) is switched into the
parking light position (connection between
contacts 2 and 1), a voltage is applied to contact
2 of switch C727 through wire 2100. If the first
position is now activated (connection between
contacts 2 and 6), relay G004 is activated. As a
result, a voltage is applied through E009, wire
2141, and contacts 30 and 87 of relay G004 to
the left and right front fog lights (C008 and C009
respectively). In this position the rear fog lights
cannot be activated.
If the second position is now activated
(connection between contacts 2 and 3), relay
G005 is also activated. As a result, a voltage is
applied through E010, contacts 30 and 87 of
relay G005 and wire 2152 to the left and right
rear fog lights (C024 and C025 respectively). In
this position both the front and rear fog lights
can be activated.
VARIANTS
Location
27,29,31 Connector 495 is only used in the case
of an FA. Connector 493 is used in the 10
case of an FT.
36 Connector A001 is only used in the
case of an FA. Connector A003 is
used in the case of an FT.
41,46 The left and right front fog lights (C008
and C009 respectively) are not
standard.

9711 2-63
9711 2-64
EL000108 1316630/05 11
1
2
1010
1000

4/231 2/231 14/403 10A


2110 1101 1101 1101 1101
4

2100 E084
6
7
7

1/231
10

B10
B15

D852
D853
C775

C622
5

2100
6
7
0 l ll

2140 2140
6
4

22/401
176 2100 2100
2

176
2100

10
3

11

C727
12

2110
13
5

5
33

2110
C764

2150

14

10
176
D609
15
0 I
2150

7
5

24/401
16

2150 2150 2110 2110


1

176 176
17

C773 D610
2154

28/401
2110

18
4
10

2154
C775

5
33
C764

19
20 6/401
2150
2150

21
22
5/401

23
M

24
8
4

25
2152
85

C024

26
!
86 87A

27
7
9

D
11
8
4

24/400

28
2152 2152 2152 2152
87
30
D878

115 495 495 115


2151

C025

29
!

2152 G005

12

30
495 10A

31
!
E010

32
33
7
2152

34
35
A001

36
2/200

37
2152
5/202

18

38
281

39
D852

40
19/401
2140

41
2140

12
7
8

3
2
85

3/401

42
2142 2142 2142
284 C008 284 281
86 87A

43
18
12
8
8

3
2
2/401

44
2142 2142 2142 2142
87
30

286 288 288 286


2141

C009

45
G004

!
4/401

46
2141
10A

47
33/402
2141

48
E009

49
50
51
52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

12. BACK-UP LIGHT

If the contact is activated, the supply voltage is


applied through E016 to the control switch for
the rear back-up light (E501).
This switch is mounted in the gearbox. The
contacts are closed if the gearbox is put into
reverse gear position.
As a result, the voltage is applied through wire
4591 to back-up lights C026 and C027 and to
the connector socket (A001).
The above description applies to an FA version.
VARIANTS:
Location:
26 The section between ref. bars 16 and 28
applies to an FA version. The section
between ref. bars 31 and 42 applies to an
FT version.

10

9711 2-65
10

2-66
D878
1000 1000
1010 1010

10A
E016
Electrical installation

13/401
1217
!
1217 1217

376
176
2 3

1217
1217
1217
4591
4591
D813 C748
1 5

115
118
495
1 6 8
ELECTRICAL INSTALLATION

13 15

1217
1217
4591
4591
4591
C750
5
15

4591

1217
1217
1217

12
493

8
F006 C751

118
1 1 5
15 15

4591
4591
4591
4591
4591
4591

1217
5 5 5 5

A001
A003

C026
C027
C026
C027

1 3 1 3
8 8 8 8

1217
1217
1217
493

B079 E561
12
1 2

1316630/05
13 13
2

E501
495
495
4 11 12

4591
!

115
D

EL000109
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

13. GEARBOX AND GATE SAFETY

GROUP SAFETY GEARBOX (gears 1 -> 5)


This shift-down safety prevents shifting down
into the lower group (gears 1, 2, 3 and 4) once
the vehicle speed has exceeded approx. 30
km/h. The shift-down safety is installed on
vehicles with single H-type gearing.
In the case of an electrical malfunction (voltage
drop out), the safety is activated and the gears
1, 2, 3 and 4 cannot be re-engaged.
OPERATION
If the relay contact (G015) is closed, the supply
voltage will be applied to the group safety valve
(single H valve) (B079) through fuse E016. As
soon as the CTE-2 unit of the tachograph
receives a signal which corresponds to a vehicle
speed of less than 30 km/h, the CTE 2 will
switch the voltage to earth. As a result, the
group safety valve is activated and shifting down
into a lower group becomes possible.
If the vehicle speed exceeds 30 km/h, the
CTE-2 unit will break the earth connection and
shifting down is no longer possible.
GATE SAFETY (gears 4 -> 1)
If the relay contact (G015) is closed, the supply
voltage will be applied to the control switch
(E561) through fuse E016.
If the low group is activated, switch E561 is
closed and a voltage is applied to valve B293. A
supply voltage is applied to point 1 of electronic
unit D813 through fuse E019 and wire 1202.
Connection 3 of electronic unit D813 is
connected to the CTE-2. This is the
speed-dependent signal. Depending on the
speed, the electronic unit of the gearbox and
gate safety (D813) connects valve B293 to

10
earth. If both conditions are present, valve B293
is activated and the gate safety is active.
Shifting down from 3rd and 4th gear into the 1st
and 2nd gear is now impossible.

9711 2-67
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

If the high group is activated, switch E561 is


opened and the voltage to valve B293 drops
out. At a speed in excess of approx. 12 km/h,
pin 4 of the electronic unit D813 is
uninterruptedly connected to earth. Shifting
down into 5th or 6th gear is possible, however.
SEE THE CTE SYSTEM MANUAL FOR MORE
INFORMATION

10

2-68 9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
10A

E016
E019
E550
1
5

13/401
16/401

1217
1202
114
30

1202

1202
1217 1217

376
376
2 3 D813 1202 1202 D550
4/ 1/ 42/
134 134 232

1217
1217
1217
4988
D749 C748

1202
5 5

115
115
1 35
15 15 3/ 2/ 19/ 28/ 51/
134 134 232 232 232

176
2

1217
1217
C750

1202
1202
5

3502
3502
3502
4030

4988
15
D862 C726 C775
9 5 3
36 3 4

1217
1217
1217

13
2
F006 C751

118
1 1 5

115
15 15 461 33

1217
3502
4030

118
445
118

3502
7 5 5

3502
4030

1217
1217
1217
4988
D802 D587
E501 22 5
2 25 33

1316630/05
12
1 2 2

B079
E561
B293
2 4 1

4978

4030

EL000110
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-69
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

14. BRAKE LIGHTS / CAB AIR SUSPENSION

BRAKE LIGHTS
If the brake pedal is pressed, brake light control
switch E511 is activated and the relay (G036)
will be activated. A voltage will be applied to the
right- and left-hand vehicle brake lights (C021
and C020 respectively) and they will light up.
The lights connected through trailer connector
socket A000 will also light up.
A voltage will also be applied to the CTE unit
(13/232) through diode D722. A voltage is also
applied to connection point 5 of relay G297 (cab
air suspension) through diode D759.
CONTINUOUS BRAKE (engine brake)
If the engine brake control switch (E564) is
activated, a voltage is applied to connection
point 14. As a result, connection point 55 is
activated causing engine brake valve B192 to
become activated.
Connection point 55 is only connected to the
supply voltage if:
- The engine speed exceeds 700 rpm.
- The rear wheels do not block in an
ABS-equipped vehicle.
CAB AIR SUSPENSION
A voltage is applied to both the cab lock sensor
(F616) and relay G297 through fuse E030 and
wire 1104. If the cab is tilted, points 2 and 4 in
the cab lock sensor (F616) are connected. As a
result, relay G297 (cab air suspension relay) is
activated through wire 3412 and the cab lock
sensor (F616). The contacts of relay G297 close
(connection between contacts 3 and 5). A
voltage is now applied to valve B294 causing
this valve to become activated as well.
VARIANTS

10
Location
12,14,16 Connector 495 is only used in the case
of an FA version. In FT versions, wire
4601 (to C021 and C022) and earth do
not run through connector 495.
20 Connector A000 is only used in the
case of an FA. In FT versions,
connector A002 is used.

2-70 9711
2-71 9711
EL000111 1316630/05 14
1
2
1010
1000

7/402 10A
4602 1209
2
1

E511 E013
5

6/402
6
1209

4602
7
4602
85

5/401
8
M

9
86 87A

8
3

10

4601 4601
8/402
87
30

C021
11

G036
!

12
9
22

D
11
8
3

13

4601 4601 4601 4601


10/402
115 495 495 115 D759
4589

C020
14

10
!

12

15

D722
3475

495
16
2
C4
B501

!
1
6

17

3004
A12
D852

18
3004

4601
3

19
28
20

3004
D591

20 A000
21
378
3004

12

1
1

22
6/

4049 4049 4049


55/

B192
232
232

114

23
2
28

24
3475
D721

11

1 2
3

25
1202 4051 4051 3475
14/
13/

232
232

E564 26/401
185

26
27
D550

28
10A
D878

16/401

29
1202 1202 1202 1202 1202 1202
185 E019
4
3
1
13

30
176

C775
D813

31
3
5

1202
C726
7

32
3492
A11
D853

25/401
D758
3412

33
3412

34
35
3412

281
29/401

18

36
2
1

37
3412
4

38
1104

12
9
15

39
4589 4589 4589 4589

2
1
5
3

284 284 281

40
G297

3412
4589
1104

B294

41
14/402
4589

42
11
10
3412 3412

12

43
285 281 10A

4
8
1
29/402

44
285 1104 1104 1104 1104 1104

1
285 281 E030

8
22

45
F616

C775
1104

1104

46
1
1

2
16
1104 1104 1104

C151

47
1
190 189

380

1
36

16
C736

C151

48
8
36
1104 1104

C736

49
50
51
52
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

15. DIFFERENTIAL LOCK

1ST, 2ND AND 3RD DIFFERENTIAL LOCK


If the contact switch (G015) is activated, a
voltage is applied through fuse E016 and wire
1217 to the control switch for the axial controlled
slip differential (C748) and control switch for the
longitudinal controlled slip differential (C749).
If the driver now activates the axial controlled
slip differential (C748), a voltage is applied
through wire 4517 to the axial controlled slip
differential valve. As a result, the valve is
activated.
If the driver now activates the longitudinal
controlled slip differential (C749), a voltage is
applied through wire 4518 to the longitudinal
controlled slip differential valve. As a result, the
valve is activated.
If the driver engages the first differential, the
differential lock control switch (F006) is
activated. The corresponding symbol on the DIP
will now light up.

10

2-72 9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
E016
13/401
1217
1217 1217 3408

115
1

9/202

1217

1217
1217

376
176
2 3

D852

1217
1217
1217
1217
4518 4517 1217 1217
C750 C751 M
5 5 5 5 1
1 1

118
0 I 0 I 38 38 1

525
525
2 1

F006

B244
B243

C749
C748
20/202

1217

15
7 1 2 2 7 1 2

4518
4517
9025

285
285
7 6

4518
4517
4517
1217
1217
1217
3408
3408

4518
B079 E501 E561
1 2 2

376
282
525
282
176
115
12 2 8 1 11 10
13 12 13
4518 4517

285
12

1316630/05
281
18

EL000112
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-73
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

16. COMFORT CAB/SPACE CAB INTERIOR LIGHTING

The description of the interior lighting can be


divided into:
- Stepwell lighting, drivers side
- Stepwell lighting, co-drivers side
- Interior lighting
- Red interior nightlight
- Interior bed lighting, drivers side
- Interior bed lighting, co-drivers side
- Bunk lamp
- Storage compartment lighting
- Map-reading lights
STEPWELL LIGHTING, DRIVERS SIDE
If the drivers side door is opened, switch E514
will close and the drivers side stepwell lamp
(C062) will light up. A voltage is also applied
through wire 2600 to pin 17 of the CTE-2 unit
(D550). A voltage will also be applied internally
to connection point 27 of CTE-2 unit (D550),
causing the lamp of the drivers side interior
lighting (C149) to light up.
If the drivers side door is closed, a voltage will
be applied to connection point 27 of the CTE
unit for approx. 9 sec. This will result in a
delayed switching-off of the interior lighting. If a
speed signal is applied to pin 18, the delayed
switch off will not function.
The stepwell lighting is independent of the
contact switch position.
STEPWELL LIGHTING, CO-DRIVERS SIDE
If the co-drivers side door is opened, switch
E515 will close and the co-drivers side stepwell
lamp (C063) will light up. A voltage is also
applied to C148 (interior lighting, co-drivers
side) through wire 2609, diode D708 and wire
2633.
INTERIOR LIGHTING UNDERSIDE ROOF
CONSOLE

10 A voltage is applied to switch C151 (interior


lighting with middle switch) through fuse E030
and wire 1104. Depending on the switch
position, C151 (interior lighting underside roof
console) will light up.

2-74 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

RED INTERIOR NIGHTLIGHT


A voltage is also applied to switch C735 (interior
nightlight switch) through fuse E028 and wire
1107. Depending on the switch position, C148
(interior nightlight, drivers side) will light up.
INTERIOR BED LIGHTING, DRIVERS SIDE
A voltage is applied to connection point 5 of
switch C733 (interior bed lighting, drivers side)
through fuse E028 and wire 1107. If a connection
is made in switch C733 (contacts 5 and 7), a
voltage will be applied through wire 2644 and
switch C734 (contacts 7 and 5) and wire 2632 to
both of C149s bulbs.
INTERIOR BED LIGHTING, CO-DRIVERS SIDE
A voltage is applied to connection point 5 of
switch C731 (interior bed lighting, co-drivers side)
through fuse E028 and wire 1107. If a connection
is made in switch C731 (contacts 5 and 7), a
voltage will be applied through wire 2611 and
switch C732 (contacts 7 and 5) and wire 2633 to
bulb C148 (normal interior lighting).
BUNK LAMP
The bunk light C115 can be switched with a
switch through fuse E028.
The bunk lamp is independent of the contact
switch position.
STORAGE COMPARTMENT LIGHTING
A voltage is applied to switches E525 (central
upper storage compartment lighting switch) and
E527 (right-hand storage compartment lighting
switch) through fuse E028 and wire 1107. Switch
E525 is used to switch on/off lamp C064 (upper
storage compartment lighting). Switch E527 is
used to switch on/off lamp C066 (right-hand
storage compartment lighting).
TOOLBOX LIGHTING
A voltage is applied to switches E528 (left-hand
toolbox lighting switch) and E529 (right-hand
toolbox lighting switch) through fuse E028 and
wire 1107. Switches E528 and E529 are used to 10
switch on/off lamps C067 and C068 respectively.

9711 2-75
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

MAP-READING LIGHTS
A voltage is applied to the switches installed in the
map-reading lights on both the drivers and the
co-drivers side (C046 and C047 respectively)
through fuse E208 and wire 1107. By pulling out
the map-reading lights, the switch is activated and
the light is switched on.
VARIANTS
Location
9 This location is used to connect a voltage
converter for the radio memory. (The voltage
converter is optional!)

10

2-76 9711
5

9711
D878
1000 1000
1010 1010
95XF series

15A
10A

E028
E030

15/403
29/402
3
1107 1107 1107
380 2600

1107
2609

1107 1104 1104 1104


G297 G297
B1 B3

1107
34 34

1107
1107

2600
9

1107
1107
1107

187
185
290
291
2 24V 483 2 2 2
2 1
35 ! 1104
1104

1107
1107
1107
1107
1107
1107
1107
281

2600
A040 1107
4
42
1104
1104
1104

1 1 1 1 1 1 1

1107
189
285
380

1 8 1

2600

E528
E515
E514
E529
E525
E527
C775

D862
2 2 3 2 2 2 2 2

16
36
1104
1104
1104

10
2609 C736
1
190

483 1

2600
2600
36
4535

D853

2608
2609
2616
1107
1107
2605
2605
2607

B5
7

2609
2600
281

A040 3
1104
1104
1104

286
9
42

281
9 F616 C736
1 8
4535

1 2 36 36
1 1 1

2609
2600

2609
284

D862 8
4
1 1 36 1 1 1 1 1
4535
C151

C115
C046
C047

C067
C063
C062
C068
C064
C066

B028

1316630/05
2609
2609
2 2 2 2 2 2 2 2 2 2 1
22 3

290
291
8 8 B001
2
39

2609
2609
B002
2
39

187
286
185
12 18 21

12 7

194 291

EL000113
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-77
10
10

2-78
D878
1000 1000
1010 1010
Electrical installation

1107
1107 1107
2600
2609 2633 2632
5 5
0 I 0 I

B501
3/

1107
225

C732
C734
7 1 7 1
ELECTRICAL INSTALLATION

2611
2612
2644
2645
2600
3500
5
0 I
10 11 14 15

291
290
290
291
290
290
11 10

C735
7 1 17/ 18/
232 232

2633
2633
2611
2612
2632
2632
2644
2645
2 9 10 1 9 14

380
380
380
380
D550

16
27/

2617
232

D708
D710

2611
2612
2644
2645
1 2

380
11 7 1 7 1

2610

2617
2609
2610

C731
C733
0 I 0 I
5 9 5
9

290

291

290
12
1107 1107

2632
2610
2610
2610

2617
2633

1316630/05
2 1 1 2

C148
C149
3 3

EL000114
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

17. INTERIOR LIGHTING, SUPER SPACE CAB

The description of the interior lighting can be


divided into:
- Stepwell lighting, drivers side
- Stepwell lighting, co-drivers side
- Interior lighting
- Red interior nightlight
- Interior bed lighting, drivers side
- Interior bed lighting, co-drivers side
- Bunk lamp
- Storage compartment lighting
- Map-reading lights
STEPWELL LIGHTING, DRIVERS SIDE
If the drivers side door is opened, switch E514
will close and the drivers side stepwell lamp
(C062) will light up. A voltage is also applied
through wire 2600 to pin 17 of the CTE-2 unit
(D550). A voltage will be also be applied
internally to connection point 27 of CTE-2 unit
(D550), causing a lamp on the drivers side
interior lighting (C149) to light up.
If the drivers side door is closed, a voltage will
be applied to connection point 27 of the CTE
unit for approx. 9 sec. This will result in a delay
in switching off the interior lighting. If a speed
signal is applied to pin 18, the delayed switch-off
will not function. The stepwell lighting is
independent of the contact switch position.
STEPWELL LIGHTING, CO-DRIVERS SIDE
If the co-drivers side door is opened, switch
E515 will close and the co-drivers side stepwell
lamp (C063) will light up. A voltage is also
applied to C148 (interior lighting, co-drivers
side) through wire 2609, diode D708 and wire
2633.
INTERIOR LIGHTING UNDERSIDE ROOF
CONSOLE
A voltage is applied to switch C151 (interior
lighting with middle switch) through fuse E030
and wire 1104. Depending on the switch
position, C151 (interior lighting underside roof
10
console) will light up.

9711 2-79
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

RED INTERIOR NIGHTLIGHT


A voltage is applied to switch C735 (interior
nightlight switch) through fuse E028 and wire
1107. Depending on the switch position, C148
(interior nightlight, drivers side) will light up.
INTERIOR LIGHTING, DRIVERS SIDE
A voltage is applied to connection point 5 of
switch C733 (interior lighting roof console
drivers side bed control) through fuse E028 and
wire 1107. If a connection is made in switch
C733 (contacts 5 and 7), a voltage will be
applied through wire 2644 and switch C734
(interior lighting roof console drivers side central
console) (contacts 7 and 5) and wire 2632 to
both bulbs of C149.
A voltage is also applied to lamp C130 through
wire 2632.
INTERIOR BED LIGHTING, CO-DRIVERS
SIDE
A voltage is applied to connection point 5 of
switch C731 (interior lighting roof console
co-drivers side bed control) through fuse E028
and wire 1107. If a connection is made in switch
C731 (contacts 5 and 7), a voltage will be
applied through wire 2611 and switch C732
(interior lighting roof console co-drivers side
central console) (contacts 7 and 5) and wire
2633 to bulb C148.
A voltage is also applied to lamp C139 through
wire 2633.
BUNK LAMP
The bunk light C115 can be switched on using a
switch.
The bunk lamp is independent of the contact
switch position.
STORAGE COMPARTMENT LIGHTING
A voltage is applied to switches E525 (central
upper storage compartment lighting switch),
E527 (right-hand storage compartment lighting
10 switch) and E560 (left-hand storage
compartment lighting switch) through fuse E028
and wire 1107. Door switches E525, E527 and
E560 are used to switch on/off lamps C064
(upper storage compartment lighting), C066
(right-hand storage compartment) and C150
(left-hand storage compartment) respectively.

2-80 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

TOOLBOX LIGHTING
A voltage is applied to switches E528 (left-hand
toolbox lighting switch) and E529 (right-hand
toolbox lighting switch) through fuse E028 and
wire 1107. Switches E528 and E529 are used to
switch on/off lamps C067 and C068
respectively.
MAP-READING LIGHTS
A voltage is applied to the switches installed in
the map-reading lights on both the drivers and
the co-drivers side through fuse E208 and wire
1107. By pulling out the map-reading lights, the
switch is activated and the light is switched on.
VARIANTS
Location
9 This location is used to connect a voltage
converter for the radio memory. (The
voltage converter is an accessory!)
56 This connector is placed between the roof
upholstery and the roof. A PL lamp can be
connected to it. (The PL lamp is an
accessory!)

10

9711 2-81
9711 2-82
EL000115 1316630/05 17
1
2
1010
1000

12
2

2
1

2608
3
2

187 C067 1107 1107


4

E528 187
5
18
9
2

2
1

2609 2609 15A


1

15/403
286 286 1107 1107
7

C063
E515 E028
8
2609

8
2
35

2609 2609 2609 2609 1107 1107


24V

189
4
5
!

36
42
483

A040

D862
10
1107
3

380

10
8

2609 2609
11

190
1107

12
9

2
1

2
39

2600 2600 2600 2600 2600


B001

13

281
3
4

C062
9

36
42
483

A040

D862

14

10
2
39
B002
2600

15
18
2

2600
16
1

281 1107
7
B5
D853

17

E514
18
21
2

2
1

19
2616
2

20 185 C068 1107 1107


E529 185
2

21
194
12

1107 1107

22
189
2
1

23
1107 1107
C111

24
25
2

2
1

1107 1107 1107

26
C110 190

27
190
2
1

28
1107
D878

C046

29
30
2
1
1107 1107 1107

31
C047
1107

32
2
1

33
2605

34
C064
2

2
1
2605

35
1

36
E525

37
2

2
1
1107

2607

38
1
34
B1
G297

C066

39
E527

40
1104

2
1
2636

41
1
34
B3

1107
G297

C150

42
E560

43
1104
10A

44
8
3
2
1
29/402

1
22
4535 4535 4535 1104 1104

B028

45
284 281 C775 E030

46
1104

1
1

47
1104 1104 1104

3
190 189

48
281

2
1104

49
8
C151

1
36
1104 1104

F616

50
285

51
8
36
1104 1104 1104

C736
1107
2609
2600
1107

52
380

1
36
C736
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
95XF series

1107
1107 1107
2600
2609 2633 2632
1107
5 5
0 I 0 I

B501
3/

1107
225

C732
C734
7 1 7 1

2611
2612
2644
2645
2600
3500
5
0 I
10 11 14 15

190
189
189
190
189
189
11 10

C735
7 1 17/ 18/
232 232

2609
2633
2611
2612
2632
2632
2644
2645
1 1 9 10 1 13 14

380
380
380
380
D550

17
27/

2617
232

D708
D709
D710

2611
2612
2644
2645
2 2 2

380
11 7 1 7 1
2610

2617
2637
2637
2610

C731
C733
0 I 0 I
5 9 5
9
189

189
190
190
12 12
1107 1107

2617
2633
2637
2632
2610
2610
2610

2632 2632

1107
2617 2633

1316630/05
2 1 2 1 1 2 1 2
!

C130
C139
C148
C149
B175
4
36 3 3 3 3

EL000116
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-83
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

18. MIRROR HEATING AND MIRROR ADJUSTMENT

MIRROR HEATING
If the mirror heating switch (C746) is engaged, a
voltage is applied to both heating elements
B017 (drivers side) and B018 (co-drivers side)
through fuse E044, wire 1208 and switch C746.
The mirror heating can only be engaged if the
contact relay is activated.
MIRROR ADJUSTMENT
The outside mirrors are adjusted using two
so-called joystick switches C695 (drivers side)
and C696 (co-drivers side). If the joystick is
moved from its rest position (centre) into a
certain direction, a voltage is applied to the
mirror-adjustment motor B005 (drivers side) or
B006 (co-drivers side) and the mirror concerned
will follow this movement.
The voltage for the left/right mirror adjustment
motor is supplied through wires 4770 and 4774
(drivers side) or wires 4771 and 4775
(co-drivers side). The voltage for the up/down
mirror adjustment motor is supplied through
wires 4772 and 4774 (drivers side) or wires
4773 and 4775 (co-drivers side).

10

2-84 9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
E044
26/400
1208
2
1208 1208
196

276
2

1208
1208 C745
4
36 C743
4

1208

1208
36
1208
C744

1208
1208
C696 4 C695 4 4
36

Y1 Y1 1
0 I
X1 X1

C746
X1 Y1 X1 Y1

18
2 5 1 3 2 5 1 3 2
4532

196
276

4771
4775
4773
9 9

197
197
197
1 3 2

4532
4532
4532

4771
4775
4773
4772
4774
4770
1 1

277
277
277
1 3 2

B017
B018

2 2

1316630/05
4771
4775
4773
4775 4774

2 3 1 4 2 3 1 4
277

6
M M M M

X Y X Y

B006 B005 6

197

EL000117
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-85
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

19. CONTROL LIGHTING

CONTROL LIGHTING
The control lighting consists of the lamps and
LEDs in the various function switches.
When the lighting switch (C622) is being
operated, a supply voltage will be applied to
relay G000 through fuse E084 and lighting
switch (C622), wire 2100.
Relay G000 is activated so that a voltage is
applied to the control lighting (wire 2630)
through fuse E117, causing it to light up.
When switch C622 is being operated, the
following lamps will light up:
B030, C072, C760, C802 (so-called functional
lighting).
The following switches will cause a LED to light
up:
C725, C726, C727, C731, C733, C734, C735,
C736, C737, C739, C740, C741, C742, C748,
C749, C750, C751, C752, C754, C761, C763,
C764, C765, C778 and C803.
LIGHTING BUZZER
When the lighting switch (C622) is being
operated, a supply voltage will be applied to
relay G000 through fuse E084 and lighting
switch (C622), wire 2100.
Relay G000 is activated so that a voltage is
applied to the control lighting (wire 2630)
through fuse E117. This wire is also connected
to the electronic unit CWS-2 (D853), pin B12.
A signal from the door switch is also applied to
pin 5/396 of the electronic unit CWS-2 (D853). A
signal from the alternator (A502) is also applied
to the electronic unit CWS-2 (D853) (pin 6/396).
If no voltage is measured from the alternator,
the door is open (pin 5/396 of the CWS-2 is
connected to earth through lamp C062) and a
voltage is also applied from input 12/396, the

10 buzzer is activated.
VARIANTS
Location
37 Switch C737 is only used in XF-type
vehicles. Switch C738 is used in VF-type
vehicles.

2-86 9711
5

9711
D878
1000 1000
1010 1010
2100 2101
95XF series

2154
85 30 1 3

10A
15A
10A

E084
E108
E117

D609
D610
G000
G238

86 87A 87 2 4 5
M

5/401
3/400
1/400

14/403
24/401
28/401
22/401
32/402
27/400
2630

1101
2110
2110
2154
2100
1114
2630
4510

C775

286
4 4
10

1114
1114 2630

2110
A040
1 2630
42

1114
2003
2630

288
4

1114
1114
4510
2003
380
380
380

19/ 1/ 50/ 35/ 4 3 12

2110
232 232 232 232
C775 B130 C727 4
7 3 2
2630

2100
10 33 11

D550
176 37/ 2630
232

1101
2100
2630 2630

19
D853 5
B15 2110 2110
7

2000
176 C773 C764
5 5
11 33

1114
2630
2630
2003
2630
2630
2630
2630

380
7

1101
2110
D852 4
B10 2110
6 5 A A

2000
281 6 7 1 !
1

284
3 0 1 0 I

1101
B030

C765
C737
C735

2110
2110
2 5 A B 2
7 1 B B
B129

2/231
3

1316630/05
0 I II 33

2000
2029

C622

1/231
4/231
380

21
2100

EL000118
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-87
10
10

2-88
D878
1000 1000
1010 1010
Electrical installation

2630 2630

2630 2630
2630
ELECTRICAL INSTALLATION

2630

13 5
2630 2630
176

189 190 9

2630
2630
2630
2630

D853 D852
B12 A15
7 6

19
2630
2630

2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630

A 5 A A A 7 1 8 2 A 1 7 A A A A A
1
0 I

C731
C752
C778
C733
C736
C803
C072
C726
C751
C750
C748

II 0 I II 0 I
2
B 7 1 B B B 3 6 B 5 B B B B B

1316630/05
C803
5
36
176

21

EL000119
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5

9711
D878
1000 1000
1010 1010
95XF series

2630

2630
376
4

2630

19
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630

A A A 5 A 4 4 A A A A A 5 A A

0 I

C763
C727
C764
C725
C760
C802
C741
C739
C749
C740
C742
C761
C754

1 1
B B B 3 9 B B B B B B 7 1 B B

1316630/05
376

21

EL000120
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
Electrical installation
ELECTRICAL INSTALLATION

2-89
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

20. HEATER FAN/ AIR-CONDITIONING SYSTEM

A voltage is applied to the heater fan switch


(C588) through the heater fan fuse (E031).
Depending on the position of this switch, the fan
will start operating.
The switch has five (5) positions:
Off: Heater fan (B015) off.
Position 1: Fan at lowest speed setting (wire
4650), supply of heater fan (B015)
through three (3) resistors.
Position 2: Fan at somewhat higher speed
setting (wire 4651), supply of heater
fan (B015) through two (2) resistors.
Position 3: Heater fan in next to highest speed
setting (wire 4652), supply of heater
fan (B015) through one (1) resistor.
Position 4: Heater fan in highest speed setting
(wire 4653), relay G065 now
activated. This relay connects the
supply (wire 1201) to wire 4654 and
the heater fan. The relay is only
activated in position 4 (full supply
voltage heater fan B015).
AIR-CONDITIONING SYSTEM
SHORT DESCRIPTION OF THE RECIRCULATION VALVE
If switch C802 (air-conditioning recirculation
valve) is activated, a voltage is applied to point 1
of relays G257 and G258. As a result, pin 2 of
recirculation-valve motor B252 is connected to
earth and simultaneously pin 1 of B252 is
connected to the positive voltage. This will
activate motor B252 and close the recirculation
valve.
If C802 is not activated, no voltage is applied to
both relays G257 and G258. As a result, the
direction of flow of the current through motor
B252 is reversed and the recirculation valve will
open.

10

2-90 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

SHORT DESCRIPTION OF THE AIR-CONDITIONING SYSTEM


When the air-conditioning system is engaged
with switch C760, a voltage is applied to both
relay G279 and G267 through wire 4655, switch
E508 (air-conditioning compressor temperature
switch), E509 (air-conditioning high/low pressure
operating switch) and wire 4657.
As a result, the heater fan (B015) will start
operating in position 1 and the air-conditioning is
activated.
VARIANTS
Location
33 A round 4-pin black connector is attached
to the wiring harness coming from B043
(air-conditioning compressor). This
connector is not provided with a connector
number and is installed at the front (upper
centre) of the engine block.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-91
10

2-92
D878
1000 1000
1010 1010

15A
E031
Electrical installation

1
1201 1201

15/401
376

1201
1201
4656 DVB
D852
2 4 1 2 4

1201
P

E509

C760
C802
3 5 2 3 5

397
1
ELECTRICAL INSTALLATION

1201

4655
4655
4656
4657
4657
4659
4659
1201 1201

376
183
183
376
16 1 2 17
16/202

4657 1201

4655
4656
4657

20
4659
1201

1201

397
175
3 3
2
2622

B252
86 30

397
376
114
9 21 14

4655
4657
2 M 1 B501
5055 C588 2
2
G280

397
1 5 85 87A 87

4657
1201
5054
5053
4659
1201
4657
1201
5055
2622

! 1 4 5 3

4657
4659

E508
397

3 2
397

1 3 3 1 3 1 1 3 8 1
4650
4651
4652
4653
4654
2622

B043

G279
G258
G257
G267

1316630/05
5055

2 4 5 5 4 2 5 4 2 2 4 5 2

4656
397
4 !
1201 1201
4654
4654

4650 4650 2622

4656
1 2 3 4 5 8 1 1

175
2
M
C052
C053

B015

2 2

4656
12
397

6 7
4658
114

EL000121
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

21. SEAT HEATING / MICROWAVE

SEAT HEATING
If the vehicle is switched to contact, a voltage is
applied through fuse (E091) (wire 1240) to
switch C697 and C698. Depending on the
temperature, the thermostat switch in the seat
closes and the heating elements start glowing.
MICROWAVE
A wire which leads to the 40A fuse is connected
to connection 1000 of the Pertinax block in the
central fuse box. The other side of this fuse is
connected to a connector leading to the
overhead-box. The microwave can be
connected to it.
VARIANTS
Location
18 In an XL cab, connector 180 is installed
under the central fuse cabinet. The cable
harness (wire 1175 and earth) to the
overhead box is not installed. For the XH
and XC versions these wires are located in
the central overhead box.

10

9711 2-93
10

2-94
D878
1000
1000
1010
1010

15A
E091
Electrical installation

2/233
1/233
25/400
1240

1000
1010
1240
1240
1240
1175
1010

286
187
185
1 4 7
ELECTRICAL INSTALLATION

180
1
87

1240
1240
1240

40A

G015
30

288
1

1175

1000
1 3 1 3

A1 E168 A2
1000

1240
1000

1240
C698
C697

21
B042
1 2 2
22

1000
1000
A038
A043

1 2 2 1

114
114
180
B A 2
1 1

1000
1000
G014
1
3

B033
B032

1000
1000
1000

1316630/05
1000 1000
B+ 2 2
50 30

M 3
G

B010
A502

A500
185

D D+ 21
31
12

187

G525
G525

EL000122
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

22. SIGNAL HORN / CIGARETTE LIGHTER / WORK LIGHT / AIR DRYER

SIGNAL HORN
The signal horn on this vehicle is a so-called
electropneumatic signal horn.
It consists of an electrically controlled air valve
and a diaphragm.
If the signal horn is engaged by activating switch
C775 (connection between contacts 8 and 9), a
voltage will be applied to the air-horn valve
(B028) through fuse E030, wire 1104, switch
C775 and wire 4535. The air horn will
subsequently be activated.
CIGARETTE LIGHTER
If heating element B030 of the cigarette lighter is
activated, the heating element in the cigarette
lighter is heated. When the switch heating
(C622) is activated, both the ashtray lighting
(C072) and the rim around the cigarette lighter
will light up.
WORK LIGHT
If the contact is positioned in or past the
accessory position, the work light (C071) can be
lit using switch C725. The light is fed through
fuse E307 and accessory relay (G178). This
relay is activated, after which the voltage is
applied to both the work-light switch (C725) and
the work light (C071) through fuse E052
(work-light fuse). At the same time a warning
lamp on the DIP is also activated.
AIR DRYER
If the contact relay (G015) is activated, a
voltage will be applied to connection point 1 of
air dryer B042 through fuse E091 and wire
1240. Pin 4 is connected to earth. Depending on
the temperature, the air dryer heating element is
switched on or off.

10

9711 2-95
9711 2-96
EL000123 1316630/05 22
1
2
1010
1000

2/412
3

4/412 1/412 15/402 15A


4

1100 1100
6/412
E037
5

19/402
1100
C539

6
1100

20/402
7

1130
8
1130
85

3/402
9
10
86
86 87A

10
G003

1/402
11

1147
87
30

12

G178
D
11
1

2
1

32/400
13

2155 1147
115 493 493
1147

C071
14

10
10/403
2155

1147
15
29
1147

12/403 10A
115
2
35

16

1106
D525

E027
0 I

2155
7

17

10A
8
1

4/202 34/400
18

2155 2155 1110 1110


1

5/202
176 C725 176 E052
19
20
10/201 14/403 10A
1101 1101 1101
2/239

21
E084
7
7
10

B15
D853
C775

22
D852

23
1101

24
0 I II

1/231 2/231

25
4/231

26
2100 C622
24/401

27
2110 2110 2110
D609
2100

4
5

28
281
176
4
4

3
33

2110 2110 2110


D878

B130

29
288 286
2110
2110

D610
3
5
2
2154

33
11
11

30
2110

B129
C773
C727

284 28/401
4
10

31
2154
C775

2110

32
2100

5
33
C764
4

33
176

22/401

34
2100 2100

35
85

36
M

5/401
86 87A

37
38
87
30

39
2
1
G000

40
C073

2630

41
2101

10A
12

2
1
27/400

42
2630 2630 2630 2630 2630
C072 380 E117

43
44
31
2630

45
1
36
1181 1181

B199

46
196
15A

21
2

2
1
35/402

47
1181 1181 1181 1181
380 B030 380 E182

48
1

1
1

42
36
1181 1181 1181

1181

A042
B200

49
276

50
36
10
D862

51
52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
95XF series

10A
15A

E030
E091

29/402
25/400

1104
1240
G297
1104 B3
34

1104
1104
1240
1240
1240
1104 1104

380
185
286
187
1 7 1 4

281
189
8 1 1

1104
1104
1104
1240
1240
1240

C775
1104 9 1240
C736 C736 F616 C151 A043 B032 B033

288
8 1 1 1 1 1 1 1
36 36 14 16 42 21 21

4535
1240

22
281
13

4535
284
8
1

4535
1

B028
B042
2

1316630/05
2

284
12

288
12

18

281
286
18

EL000124
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-97
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

23. ABS / ASC

VARIANTS
Location
24 Connector A004 is only used in the case of
an FA. Connector A005 is used in the case
of an FT.
70 Connector 182 may not be connected. This
depends on whether or not an E-gas
system (D591) is installed.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

2-98 9711
5

9711
D878
1000
1000
1010
1010
1223 4619
95XF series

1 3

10A
10A

E172
E040
G239
2 4 5

D804 D587
11 21

2/233
1/233
1/403
3/404

12/401
35/400
19/403
21/403
30 26
1223

1000
1010
1288
1223
4614
4619
4619

4619

D853
D550

7/ 17/ 6/ 9 13 41/
395 395 395 232
371
461

377
377
2 15

1223
4614
1119

3428
3471
3472
4619
4619

1010

377
377
10 6

115
377
A 1
87

3471
3472

25A
1288

G015
30 2 7 D850
3428
16/ 18/ 7/ 17/

1000
A1 E043 A2
1000 321 377

321
1 453 453 453 453
1000 1000

23
1119
1288
3428
11/ 12/ 10/ 14/ 13/ 6/
453 453 453 453 453 453

1000
1000
114
114
B A
3425
3425
3487

A004
1 2 5 3 4
377
377

5 14

1000
1000
G014 !
1
3425
3487

3
191

1000
1000
1000

1316630/05
A021
3487

3
1000 1000

50 30 B+ 5
0 I
M 3
G
C737

B010
A502

A500
7 1
D D+ C765
31 B
4
21

380
115
321

C 27

G525
G525

EL000125
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-99
10
9711 2-100
EL000126 1316630/05 23
54
55
1010
1000

1
5
16
5/

56

4620 4620 4620 4620


BN 1
454

285 282 377


57

10A
2
6
17
3

11/401
4/
9/

58

4621 4621 4621 4621 1224 1224


ZT 2
454
453

285 282 377 377 E041


59

F512
60
3
4/

4622 4622
BN 1
455

61

321
10A
62
4
4

17/400
5/
8/

4623 4623 1225 1225


ZT 2
455
453

63

321 377 E042


F513
64
1
5
5/

65

4628 4628 4628


BN 1
456

499 321
66
2
6
1

6/
3/
7/

67

10
4629 4629 4629 3460 3460
ZT 2
456
455
333

499 321 182


68

F514
2

6/

69

3461 3461
3
7
35/

455
333

8/

4630 4630 4630


BN 1
456

182
n

70

499 321
!

D591
71
4
8
9/

4631 4631 4631


ZT 2
456

72
499 321
73
74 F515
3
7
18
1/

4632 4632 4632 4632


1
454

75
285 282 377
2

76
4
8
19
2/

4633 4633 4633 4633


3
454

77
B256 285 282 377

78
5
12
21
3/

5056 5056 5056 5056


454

79
D850

285 282 377

80
D878

9
7/

81
4634 4634

1
455

321

82
2
10
8/

83
4635 4635

3
455

B257 321

84
11
9/

85
5057 5057
455

321

86
87
5
13
1/

4640 4640 4640

1
456

88
499 321

89
6
14
2/
4641 4641 4641

3
456

90
B258 499 321

91
7
17
3/
5058 5058 5058

456

92
499 321

93
8
15

94
4642 4642 4642

10/

1
456
499 321

96
2
9
16

96
4643 4643 4643

11/

3
456
B259 499 321

97
10
18

98
5059 5059 5059

12/
456
499 321

99
11
12
7/
4578 4578 4578

2
1
456
499 321
B237

12
19
4/
5060 5060 5060

456
499 321
1010
1000

100 101 102 103 104 105 106


95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

24 DEB

OPERATION
A voltage is applied to D813 (gearbox gate
safety electronic unit), D550 (ABS/ASC-D
electronic unit) and to contact 3 of relay G243
(engine brake micro relay) through fuse E019. If
the ABS/ASC-D electronic unit is not active, the
voltage is also applied to both switch C754
(engine-brake switch VF engine) and the Daf
Cummins Interface electronic unit. Depending
on the Daf Cummins Interface electronic unit or
the position of switch C754, relay G243 will be
activated and a voltage applied to valves B247
and B248.
If no Cummins Celect is present, relay G243 is
activated directly by CTE-2 (D550).

10

9711 2-101
10

2-102
D878
1000 1000
1010 1010
1202
4092
1 3

10A
E019
D745

G243
2 4 5
M
Electrical installation

5/401

16/401
27/403
33/403
35/403
32/403
33/401
31/401
1202 4093

1202
4092
4092
4093
G239 G004
5 86

376
371
114
11 8 23 18 11
1202 1202

4092
4092
4093
1/ 42/ 7/
134 232 1 334
ELECTRICAL INSTALLATION

0 I

D813
D550
C754
D804
55/ 7 5 6/
232 334

4049
4049
4049

24
376
371
10 7

4049
4049

4049
114
12

4049
4093
4093

1316630/05
1 1 1

B192
B247
B248

4 2 2

114
D

G525
G525

EL000127
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

25. VOITH RETARDER

OPERATION
The electronic unit of the Voith retarder (D870)
is fed behind the contact through fuse E029.
If the ABS is active, wire 4619 is switched to
earth by relay G239. As a result, the Voith
retarder is deactivated.
The Voith retarder switch (C799) is fed through
wire 4710 and is equipped with 4 outputs
(positions 1 - 4) which are connected to the
Voith retarder unit. These are the 4 brake
positions.
This is how the electronic unit controls the Voith
retarder valve (B298).
If the coolant temperature is too high (measured
by the coolant temperature sensor (F544)), the
retarder control reduces the retarder pressure
by reducing the current through the proportional
magnetic valve.
A warning lamp on the instrument panel DIP-3
(D852) indicates whether or not the retarder is
active. A signal is also supplied to the CTE-2
unit (D550) through wire 3420 to disengage the
cruise control when using the retarder.
There is a connection on the CTE-2 unit to
supply the speed signal through wire 3502. This
wire is also connected to the electronic unit of
the Voith retarder (D870).

10

9711 2-103
10

2-104
D878
1000 1000
1010 1010

10A
E029
Electrical installation

18/400
6
1230 3420 3420

1230
1230 465

465
1
1 3 16/200
D852

1230
1230
D813

G284
2 4 5 3
13

3502
3502
ELECTRICAL INSTALLATION

445
465
5 8

1230
5111
3420
3502
3502
3502
3420

D802
1230 22
34
6/200
5/200
2/239
5/202

D870
11/200

1/ 13/ 8/ 2/ 19/ 38/

25
468 468 470 470 232 232
D550

15/ 2/ 3/ 1/ 6/ 5/ 4/ 9/ 8/ 6/ 5/ 4/ 9/ 10/ 3/ 41/


468 469 469 469 469 469 468 469 468 468 468 468 468 468 470 232

4887
4960
5109
5110
3515
3516
3542
3543
4711
4712
4713
4714
4710
4710
4619
4619

4619 4619

352
352
352
352
352
352
352
352
471
471
471
471
471
471
465
371
403

14 12 7 8 4 6 1 2 7 6 5 3 4 8 13 9 3

1316630/05
4887
4960
5109
5110
3515
3516
3542
3543
4711
4712
4713
4714
4710
4710
4619
4619
4619

1 2 3 4 D804 G239
11 3
1 1 7 6 5 3 4 8 30 23

F544
F620

B298
2 2
C799

EL000128
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

26. ZF INTARDER

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

10

9711 2-105
10

2-106
D878
1000 1000
1010 1010

10A
E029
Electrical installation

6
18/400
3420 3420
461
1230

D813

D853
3
13 12/

3502
3502

16/200
461

D852 395 1

461
445
8 5
1230

3417

3420
3502
3502
3502
3420
ELECTRICAL INSTALLATION

461
5
D802
22
34

3417
D587
38/ 19/ 5/ 15/ 2/ 1/
232 232 338 338 338 338

6/200
5/200
2/239
5/202

11/200
D550

26
41/ 21/ 12/ 4/ 13/ 25/ 3/ 23/ 14/ 18/ 10/ 22/ 9/ 8/
232 338 338 338 338 338 338 338 338 338 338 338 338 338

4619
4619
3515
3516
4888
4960
4887
4883
4711
4712
4713
4714
1230
1230

4619 4619

461
371
403
328
328
328
328
328
461
464
464
464
464
464
464

13 9 3 4 6 15 12 14 21 7 6 5 3 4 8

4619
4619
4619
3515
3516
4888
4960
4887
4883
4711
4712
4713
4714
1230
1230

D804 G239
11 3
30 23 7 6 5 3 4 8

1316630/05
1 1 1

F544
B089
B088
A021

11
2 2 2
C799

328

16

EL000129
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

27. AGS

VARIANTS
Location
6 Connector 373 may not be connected. This
depends on whether or not an ECAS
system (D851) is installed.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-107
10

2-108
D878
1000 1000
1010 1010
1211 3402

1 3

10A
15A

E035
E157

G240
2 4 5
Electrical installation

14/401
16/400
14/400
13/400
12/400
18/401
1211 1211

3452
3402
F000 1211
1 1211
28 1211

378
7

1211
1211
1211
1211

7/200
8/200
20/200
15/201
3410
3452
14/
396
D591 F000
19 2
34 28
ELECTRICAL INSTALLATION

STOP

D853
! L
9/ 4/

D852
396 395

3403
3469
1211
1262
D806

3/200
4/200
1/202

15/200

27
5/ 1/ 12/
253 253 253

3410
3432
3403
3438
! 6/ 11/ 4/ 2/ 9/ 3/

373
115
4 32
253 253 253 253 253 253

3432
3438
3470
D851 F033

4764
3468
9010

! 25 2
34 6

3470
286
286
286

12 11 17
3410

4764
3468
9010

1316630/05
1/254
2/254

A021
13

3410
M
P

115
12
B170

3410
F087
1
4/254

38

EL000130
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

28. E-GAS 3

VARIANTS
Location
24 Connector 373 may not be connected. This
depends on whether or not an ECAS
system (D851) is installed.
81 This depends on the speed-limiter type.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-109
10

2-110
D878
1000 1000
1010 1010
1209 3475 3402 3402
1211
85 30 1 3

10A
10A

E013
E035

D722
D721

G036
G240
86 87A 87 2 4 5
4601 3452
M
Electrical installation

7/402
6/402
5/401
8/402
26/401
34/401
32/401
12/400
14/401
16/400
14/400
1211

1209
4602
4601
3475
3475
3402
3402
1211
1211
3410
1234
D759
1 D806 F087 12
14 1 1 1 3410 3410
27 38
115 10
P 3514

1211

4601
F000
378

3410
2

115
22
3402
3514
ELECTRICAL INSTALLATION

1211

4601
3402
1211
1211
1211
371

6
C020
1 1211
1211

9/200
7/200
8/200
20/200
15/201
D852
1234
3514

14
3514

14/ 3/ B7
336

1 396 223 25
STOP

28
P P ! L P EGAS
3514

E511
B501

D853

2 9/ 14/ 4/
396 395 224 D805
B7
29

4602
3403
3435
3004
3004

5/200
3/200
4/200
1/202

15/200
12/202

3410
3432
3403
3438
3004

373
115

4 32

1316630/05
3432
3438

D851 F033
! 25 2 3435
34 6

3004

3475

EL000131
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5

9711
D878
1000 1000
1010 1010
95XF series

15A
E143
3452

23/400
13/400
5052

1234
1234

1234

1234
D850

C776
3/ 6/
!

378
398
2 1 7 8 9 455 455
3514

3452
1234
1234

1234
4696

4693
4691
4692
3460
3461

1234
1 D805

378
1234 1234 C26 7

185
378
14 18

398
398
398
182
182

30 4 2 3 1 2
336

371
1

1234
1234
3452
1234

4696
4696
3514
4693
4691
4692
3460
3461

4697 D591
19/ 6/ 50/ 11/ 19/ 28/ 37/ 36/ 9/ 7/ 35/
334 307 333 333 333 333 333 333 333 333 333

28
A021

D804
D529
5
3/ 17/ 16/ 7/ 44/ 30/ 20/ 31/ 38/ 27/ 26/ 55/ 25/ 54/ 1/ 4/ 3/ 24/ 52/ 23/ 51/ 22/
334 334 334 307 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333

4686

4684
4677
4678
4679
4680
4681
4670
4671
4672
4673
4674
4675
4676

3435
4697
4697
4697
4697
4697
3435
3004
4682
8 7
15 19 3 16 9

398
398
5

185
378
378
378
398

371
2/344
5/344
3/344
1/344
7/344
2/313
1/313
7/313
6/313
5/313
3/313
4/313

4697
4686
4684

SP SP SPS SK SK1 M M IP IPS IP SK SK


11 1 2

3435
3004
3004
4682
4686
4697
407
407

371

1316630/05
6/ 43/ 25/ F531 B007
4686
4684

232 232 232


6
3435
Bn Zt
D550

378
13/
E575

3004 232 Bw
407

3475 6
21 C748
B
15
176

EL000132
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-111
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

29. ECS-DC

VARIANTS
Location
11 Wire 4009 only applies in the case of a VF.
75 This depends on the speed-limiter type.
98 In the case of an XF engine, component
F501 (speed sensor) is connected here. In
the case of a VF engine, the connection is
loose.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

2-112 9711
2-113 9711
EL000133 1316630/05 29
1
2
1010
1000

3
2
3

30
19

1234 1234
B501

D804

A500
15A
1

23/400
5

1234 1234 1234 1234


371 E143
6
2

7
28
28

1234 1234 1234


D591

378
8
M

G525
31

9
1000

10

1000 1000
30

11
!
27
1
2

12

4002 4009
C539

50

114
13

B010 A/537
1000
14

10
E160
C21 C20

15
2
36

22/335 C/537
16

4691 4691 4691 1000


B12

443 336 E161


17
C22 C23

3
37

12/335
4692 4692 4692
9

18
B22
2

4/358
443 336 1234 1234
6
C26

19
336
4

20 4693 4692
5052
C776 443
D805

21
1

443
22
15
2
5
30

4083 4083 4083


C738

23
14

371 192 13/355


30
26

3053 3053

4083
D804

B13

24
30

2/335 336
4083 4083 4083
B02

25
16

336 6/358
30
29

3055 3055
D804

C18

26
10/335 336
4083
B10

27
17

4083
1/335
30
30

3056 3056
D804

B01

1/343 7/343

28
30
14

3061 336
D804
D878

F571

29
15

5/335
30
24

32
2/343 18/335 3054 3054
D804

B05

4677 4677

30
B18

336
336

31
20

6/335

39
3/343 11/335
30
28

3059 3059
D804

B06

4679 4679
B11

32
F571
336 336

33
33
21

5/343 19/335 9/335


30
27

4678 4678 3060 3060


D804

B19
B09

34
336 336

35
11
18

27/335 16/335

30
35
30
32

3048 3048 3048 3057 3057

D804
D804

B27
B16

36
336 336

37
10
19

8/335 25/335

30
34
30
31

3047 3047 3047 3058 3058

D804
D804

B08
B25

38
336 336

39
13

4/335
30
23

T
3052 3052
D804

A12
B04

40
336

41
U
A17

B
3047

42
F566

43
A21

A
3048

44
U
A25

45
A031 F561 G196

46
T
A06

47
29
7/358 30
4082 4082 22
D804

48
U
A03
G194 336

49
1/358 F504

28
3062 8/358

30
21
4081 4081

D804

50
3/358 336
G195

A18

51
52
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
10

2-114
D524
1000 1000
1010 1010
Electrical installation
ELECTRICAL INSTALLATION

D805
B131 B132 B133 B134 B135 B136 D852

C01 C10 C05 C14 C03 C12 C15 C06 C11 C02 C13 C04
n

A05 A23 A27 A14 A11 A15 A01 A02 A26 A04 A22 A07 A13 A09 B07 C09 C25 C27 C16 B17

29
P P P

B173
U n U U

F609
F558
F555
F503
3/201

2/358
9/358
7/335
17/335
3003
3003

3063
3514
9011
9011
3003

!
371
114

2 4

336
336

25 6
3003

1316630/05
3514
3003

371
6

3514
378
! 10

3514
3514
9011

D591 B501
11 B7
28 2
G525

EL000134
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

30. DCI

VARIANTS
Location
70 This depends on the speed-limiter type.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-115
10

2-116
D878
1000 1000
1010 1010
1223 4619 1202
4092
1 3 1 3

15A
10A
10A

E143
E040
E019
D745

G239
G243
2 4 5 2 4 5
M
Electrical installation

1/403
3/403
5/401

23/400
35/400
19/403
21/403
35/403
16/401
27/403
33/403
32/403
33/401
31/401

1202

4092
D587
21

4049
26

1234
1223
1223
4614
4619
4093
4093

G004

1202
1202
86

376
11

D550
11
42/ 41/ 25/ 55/

377
377
114

2 15 18
1/ 232 232 232 232

4619

1234
4092
4092
134
13

1223
4614
B501
4093

3 B247 B248

461
1 1 1

1202
4619
4686
4049
4049
4049
2

D813

1234
1234
D850 D850 4619 24 24
7 17
0 I
371

8
23 23

371
443
371
376
9 9 7 10
ELECTRICAL INSTALLATION

C754

378
371
2 1

4619
4093
4093

7 5

4619
4686
4049
4092

1234
1234
4049
D804
19/ 11/ 12/ 6/ 7/
334 334 334 334 334

1234

30
10/ 1/
334 334

1234
1234
1234
D591
28

336
443
2 8
28

4684
7

1234
D805
443
4

1234
4684
29

Bn Zt

1316630/05
E575
Bw

C748 21
B
15
176

EL000135
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5

9711
D878
1000 1000
1010 1010
95XF series

F571 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805
1 13 F 1 5 6 9 16 25 4 27 8 H G
29 29 29 29 29 29 29 29 29 29 29 29 29 29

3048
3047

3048
3047
A031
A

3061
3053
3055
3056
3054
3059
3060
3057
3058
3052
3048
3047
4081
4082
A031
29 B
29
14 16 17 15 20 21 18 19 13 11 10 28 29

336
336
336
336
336
336
336
336
336
336
336
336
336

3053
3055
3056
3054
3059
3060
3057
3058
3052
3048
3047
4081
4082
14/ 26/ 29/ 30/ 24/ 28/ 27/ 32/ 31/ 23/ 35/ 34/ 21/ 22/
334 334 334 334 334 334 334 334 334 334 334 334 334 334

D804

30
13/ 17/ 16/ 2/ 3/ 20/
334 334 334 334 334 334

3435
4080

4693
4697
4697
9011
4083

371
371
371
371
14 15 5 13

3435
4080

11 41

4693
4083
4083
4083
!

371
336
F571

378
114

6 20
1

192
192
336
3 2 30 29

1316630/05
3435
3435
4080

4693
4083
4083
4697
4697
9011
D591 D853
30 A14 1
28 7

378
19
5
B192

0 I
2

C738
A021

4083
4083
4697
4697
5

9011
7 1
D805 D805 D529 D591
10 2 7 44
29 29 33 28
G525
G525

EL000136
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-117
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

31. ASL-V

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

10

2-118 9711
5

9711
D878
1000 1000
1010 1010
95XF series

15A
E143
23/400
1234
D805
B7
29

1234
3/

3514
223

1234
25

336

B501
D850
3/ 6/
1 B7 455 455

371
3514
6

371

1234
1234
3514
3460
3461
3514
2

434
434
182
182
10 1 2

31
1234
1234
3514
3460
3461
D597
19/ 1/ 21/ 10/ 22/
334 305 305 305 305

D804
17/ 16/ 23/ 14/ 15/ 2/ 11/ 24/ 12/
334 334 305 305 305 305 305 305 305

4697
4697
4697

1316630/05
4670
4671
4672
4673
4674
11 19

371
434
4697

2/314
1/314
7/314
6/314
5/314

4697
4697
M M IP IPS IP
5

185
4697
B011

A021
5
D529
7
28

EL000137
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-119
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

32. ASL-G

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

10

2-120 9711
5

9711
D878
1000 1000
1010 1010
95XF series

15A
E143
23/400
1234
D805
B7
29

1234
3/

3514
223

1234
25

336

B501
1

371
B7

3514

1234
6

371

1234
3514
3514
2

433
433
10

32
1234
4788
1234
3514
D809
19/ 8/ 8/ 9/
334 441 135 135

D804
17/ 16/ 7/ 7/ 5/ 6/
334 334 441 135 135 135

4788
4697
4697
4697
4670
4671

1316630/05
20 11 19

433
371
433
2/136
4697
Y
M

4788
4697
4697
B174
5

185
U

4697
1/136

A021
4 5
D529
7
28

EL000138
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-121
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

33 HEADLIGHT-HEIGHT ADJUSTMENT

Operation
See also the detailed drawing.
Rear/side marker and parking lights position
A voltage is applied to connection point 2 of the
lighting switch (C622) through fuse E084 and
wire 1101. If a connection is made (contacts 2
and 1) with switch C622, a voltage is applied
through wire 2100 to contact 85 of relay G000
(rear light/ side-light). Once the relay is
activated, a connection is made between points
30 and 87. As a result, a voltage is applied
through relay G000, wire 2101, fuse E117 and
wire 2630 to connection point A of switch C764
(potentiometer for headlight-height adjustment).
Only the LED in the switch will now light up.
Dipped beam position
If a connection is made between contacts 2 and
4 with switch C622, a voltage is applied through
fuse E084, wire 1101, switch C622, wire 2110 to
B129 (left-hand side headlight-height adjustment
motor), connection point 3, B130 (right-hand
side headlight-height adjustment motor) and
C764 (headlight-height adjustment
potentiometer). Depending on the position of
C764 (headlight-height adjustment
potentiometer), the motor in the headlight is
activated. The motor will remain active until an
electric state of balance is achieved. This state
of balance is the actual difference of voltage
between wires 2110 and 4953 of C764, B129
and B130. This difference of voltage should be
equal for all three components.

10

2-122 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

C622
B129 / B130

+ +
G G
C764

C764
UG
UB
[%]
100
10
80
65
60

40

20

2 4 6 8
5.2 [mm]

K100380

9711 2-123
10

2-124
D878
1000 1000
1010 1010
2100 2101
2154
85 30

10A
10A

E084
E117

D609
D610
G000
86 87A 87
M
Electrical installation

5/401

14/403
24/401
28/401
22/401
27/400

1101
2110
2110
2154
2100
2630
C727 C763
C775 C727 4 A A
4 2 2100 11 6

286
4 10 11 9
176 2630 2630 2630 2630 2630
C775 176
7 4
10 2110 2110
288
ELECTRICAL INSTALLATION

5 16
2110 2110 4953 4953

1101
D853 176 C727 176
B15 5

281
286
14 14
7 11

2100
2630
2110
4953

2110
4953
4953
A 5 9

1101
D852

284
288
B10 11 9
6

33
C764
4953
4953
2110

B 3

1101
2110
C725 2 3 2 3
B
22

2/231
4 3 M M
0 I II 2110 2110
B129
B130

281 284

C622
C727 1 1
B

2110
11

1/231
4/231
C763

1316630/05
B
6
284

2100 12
288

12

176
21
281
286

18 18

EL000140
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

34A. ECAS 2 (4X2)

VARIANTS
Location
80 For vehicle type FA: component B250
For vehicle type FT: component B238
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-125
10

2-126
D878
1000 1000
1010 1010
1211 3402

1 3

10A
E035
G240
2 4 5
Electrical installation

14/401
16/400
14/400
13/400
12/400
D806 1221
1211 1211 1
27

3452
3402
F000 1211
1 1211
28 1211 F000

378
7 2

1211
1211
1211
28

7/200
8/200
20/200
15/201
3410
3452
4734

4731
ELECTRICAL INSTALLATION

STOP
! L

185
185
185
373
373

6 18 17 8 10

D852
1211
1211
1221
4734
4731
3432
4731
4734
3431

D851
14/ 1/ 3/ 4/ 25/ 11/ 2/ 13/
396 307 307 307 446 446 446 340

3/200
4/200
1/202

15/200
!

D853
D529
D804

9/ 20/ 2/ 6/ 7/ 16/ 17/ 3/ 4/ 23/ 14/

3410
3432
3403
3438

34A
396 395 307 307 307 334 334 446 446 446 446

373
115
4 32

3403
3431
3431
9108
4696
4697
4697
4697
4732
4732
4756

3432
3438
376
373

18 12

373
185
185
F033 3 20 14 15 185
2
6
4756
4756

5
3410 0 I

1316630/05
9108
4696
4697

11
19/ 4697 C741
C740

333 7
371 7 1 34A
378
378
343

18 19 9
9009

3410
D591
44/ 50/
333 333
4696
4697
4697
4732
9009
9009

115
12

C742
376

1 20

4697
4696

3410
34A
F087
A021

1
5 7
9009

38

EL000150
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
E062
D587 D813

9/401
5 3
26 13
1221

1221
2
1221

3502
3502
3502
115
8
19/

461

1221
1221
1221
232

347
376
373
1 3 2

3502
D550

1221
1221
1221
373
1221 5
F615 C741 C739
1 1 3

3502
34A 34A 37
D851
1/ 12/
446 446

19/ 7/ 18/ 6/ 10/ 21 20/ 8/

34A
446 446 446 444 446 446 446 446
4740

4739
4736
4727
4751
4740
4742
4741

321
321
356
356
356
321
321
321
21 20 1 3 2 22 24 23

4739
4736
9009
9009
4737
4751
4740
4740
4742
4741

347
347
321
356
348
348
348
347
347
347
4 3 29 4 1 3 2 5 7 6

1316630/05
4739
4736
4727
4751
4740
4740
4742
4741

9009
9009
1 1 1
3 1 3 2 1

347
348
11 4
L L L

F612
F613
F614

9009
9009
B166
B250

4 4
2 2 2 !
9009
9009

348
5 12
321 347

28

EL000151
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-127
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

34B. ECAS 2 (6X2)

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

10

2-128 9711
2-129 9711
EL000148 1316630/05 34B
1

A500
2
3
1000

B010
5
50

6
3
1

1000
G014

2/233
7

1000 1000
B

30

8
1000

1000 1000 1000


1/233
114 1010
9
A

1000 1000 1000


1010

10

G525
114
31
1000
1000
1010

11
1000

12
30
87

13

G015
D

G525 29/400
B+

1000 1000
14

10
3
1000

15
28

D+
F000

16

A502
17
1211
1211

10A
12

3/200 7/200 14/401


1
38

18

3410 3410 3410


F087

115 1211 E035


19
4

20 4/200 8/200
3432 3432
3410
1211

445 1211
21
!

15/200 20/200 16/400

22
3403
1211
1211

23
STOP
1211

24
25
1
27
D806

32

1/202 15/201
6
2

26
3438 3438
F033
L

115

27
1211

28
D852
D878

29
2
1

14/400
3410

30
4

31
9/

3403 1211
14/
5
3

396
396

32
1211
G240

33
3
!

3431
20/
395

34
4697 445

44/
333

35
D853
7

13/400

36
3452

4696 3452 3452

50/
19/

333
333

37
378
12/400

38
3431
3402

D591
2
28

3402
F000

39
20
6

2/
1/

40
9108 9108 1221

307
307
185 185

41
18
14
18

6/
3/

42
4696 4696 4696 4734

307
307
378 185 185

43
19
15
17

7/
4/

44
4697 4697 4697 4731

307
307
378 185 185

45
D529

46
4697
30/400 10A

47
11
E051

48
371

5
4697 4697

16/
334

49
50
9

7
4732 4697

17/
334

51
445

52
A021

4732
3432
3431
4731
4734
1221
1117
D804
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
10

2-130
D878
1000 1000
1010 1010

10A
E062
Electrical installation

C739
3 1221 D587 D813

9/401
37 5 3
26 13
9009 9009 9009

1221
1221
1117 7 1 7 1 7 1

1221
3502
3502
1221 3502
1221

376
C741
C742
C740
3 ll 0 I 0 I 0 I 8
4734 3 5 5 19/

461
1221 232
4731

3502

4757
4757
4735
4735
4756
4756
D550
ELECTRICAL INSTALLATION

3431

445
445
445
445
445
376
445
376
445
376
445
8 10 1 2 13 19 11 15 12 18 5
3432

3431
4731
4734
1117
1221
4757
4735
4756
3502

D802
34/ 33/ 21/ 20/ 1/ 9/ 24/ 17/ 23/ 22/
340 340 340 340 340 340 340 340 340 340

2/ 4/ 6/ 5/ 25/ 8/ 19/ 27/ 16/ 26/ 11/ 15/ 31/ 13/ 30/ 12/

34B
340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340
4740
4732

4753
4753
4739
4736
4727
4751
4740
4742
4741
4755
4754

4732
9009
9009
9009
9009
2

321
321
321
356
356
356
321
321
321
321
321

1221 32 21 20 1 3 2 22 24 23 34 23
115

1221
4753
4739
4736
4727
4751
4740
4740
4742
4741
4755
4754

347
347
347
347
321
356
348
348
348
347
347
347
347
347

1 8 4 3 29 4 1 3 2 5 7 6 10 9

1316630/05
1221
4753
4739
4736
4727
4751
4740
4740
4742
4741
4755
4754

4732

9009
9009

1 3 1 1 1
3 1 3 2 1 3 1
347
348

P 11 4
L L L

F569
F526
F527
F614

9009
9009
9009
9009
B166
B253
B254

U 4 4 4
2 2 2 2
9009
9009
9009

376
348

20 5 12
321 347

28

EL000149
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

35. CONVERTER/RADIO

The following description of operation and


installation is merely advisory.
Read the manufacturers installation
instructions supplied with the radio.
If the contact switch (C539) is activated in
accessory position 1, pin 1 is connected to pin 6
(wire 1100 to wire 1130). As a result, relay G178
is activated. A voltage is now applied to pin 2 of
the voltage converter (D525) through the
contacts of relay G178 and fuse E027.
The converter reduces this voltage to a 12V
voltage and applies it to point 4 (D525).
This 12V voltage is fed to the radio (B185)
through wire 1108.
The radio is equipped with one antenna
connection and two loudspeaker outputs used to
connect loudspeakers B024 and B025. Two
filters for the loudspeakers can also be
connected to the radio. To each of these filters
(B186 en B187) two loudspeakers can be
connected (B178, B179 and B180 and B181).
The 12V output (pin 4) of the converter (D525)
can also be connected to a CB transmitter
(B026) to provide it with a supply voltage.
VARIANTS
Location
29 The converter should be connected to the
existing wiring to feed the memory function
(wire 1107). This can be done using a
voltage converter. This converter can be
obtained as an accessory.
37 Wire No. 2630. This wire should be
connected to one of the control lighting
switch wires.
31 Wire No. 1108. This wire should be

10
connected to wire 1108 coming from the
24/12V converter.

9711 2-131
9711 2-132
EL000139 1316630/05 35
1
2
1010
1000

1
50

4002
B010

2/412
3

4/412 1/412 15/402 15A


1

4
85

4001 1100 1100


G015

6/412
E037
5

19/402
1100
C539

6
1130
1100

20/402
1130
7
1130

8
85

3/402
9
86 87A

10

1/402
1147
87
30

11

G178
12

10/403
1147
13

10A
1147

1/427 2/427 12/403


1106
14

10
24V

E027
15

4/427 32/400
1108 1147
16
12V

3/427
10A
1147

34/400
17

D525 1110
18

176 E052
5
22

1110
C725

19
1

12
7

20
1108
12V

2
3

194 190
21
190

22
B026
1108

23
24
3

25
189

26
1108
12
L

4540 4540 1108

27
12V

7/424
185

28
4

B024
13
D878

4542 4542

29
426
!

8/424
185

30
2

7
R

4541 4541

31
426
187
1107

15A

32
B025 15/403
1107

8
R

4543 4543

33
E028
187

34
35
1
L1
4827 4827

36
85

194
2630
B185

37
2
!
!

L1
86 87A

4828 4828

38
194
B178 12V 1108

B186
87
30

39
3
!

L2
4829 4829
G231

40
194
!

41
4
L2
4830 4830

42
194
B179

43
17
5
R1
4831 4831 4831

44
194 194

45
18
6
R1
4832 4832 4832

46
194 194

47
B180

B187

19
7
R2
4833 4833 4833

48
190 194

49
20
8
R2
4834 4834 4834

50
190 194

51
B181

52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

36 AUTOMATIC WINDOWS / ROOF HATCH / CENTRAL DOOR LOCKING

AUTOMATIC WINDOWS, DRIVERS SIDE (OPENING)


(Switch in door panel, drivers side)
If the automatic window switch (C745) is
activated and a connection is made (contacts 2
and 4), relay G030 will be activated through fuse
E044 and switch C745 (wire 4526). As a result,
a supply voltage is applied through fuse E034 to
connection point 2 of the motor (B003). The
other connection point (1) is connected to earth
through relay G031. The motor will start
operating counter-clockwise and the automatic
window on drivers side will open.
AUTOMATIC WINDOWS, DRIVERS SIDE (CLOSING)
(Switch in door panel, drivers side)
If the automatic window switch (C745) is
activated and a connection is made (contacts 4
and 1), relay G031 will be activated through fuse
E044 and switch C745 (wire 4527). As a result,
a supply voltage is applied through fuse E034 to
connection point 1 of the motor (B003). The
other connection point (2) is connected to earth
through relay G030. The motor will start
operating clockwise and the automatic window
on drivers side will close.
AUTOMATIC WINDOWS, CO-DRIVERS SIDE (OPENING)
(Switch in door panel, drivers side)
If the automatic window switch (C743) is
activated and a connection is made (contacts 2
and 4), relay G028 will be activated through fuse
E044 and switch C743 (wire 4522). As a result,
a supply voltage is applied through fuse E033 to
connection point 2 of the motor (B004). The
other connection point (1) is connected to earth
through relay G029. The motor will start
operating counter-clockwise and the automatic
window on co-drivers side will open.
AUTOMATIC WINDOWS, CO-DRIVERS SIDE (CLOSING)
(Switch in door panel, drivers side)
If the automatic window switch (C743) is
activated and a connection is made (contacts 4
10
and 1), relay G029 will be activated through fuse
E044 and switch C743 (wire 4523). As a result,
a supply voltage is applied through fuse E033 to
connection point 1 of the motor (B004). The
other connection point (2) is connected to earth
through relay G028. The motor will start
operating clockwise and the automatic window
on co-drivers side will close.

9711 2-133
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

AUTOMATIC WINDOWS, CO-DRIVERS SIDE


(Switch in door panel, drivers side)
The automatic window control using C744 on
the co-drivers side is similar to the automatic
window control on the drivers side. When
switch C744 (connection between contacts 4
and 2) is engaged, relay G028 is activated
through switch C743 (contacts 5 and 2) and the
motor (B004) will open the automatic window.
When switch C744 (connection between
contacts 4 and 1) is engaged, relay G029 is
activated through switch C743 (contacts 3 and
1) and the motor will operate clockwise and
close the automatic window.
The automatic windows will only function if the
contact is switched on.

31 31
B199 B200

DL CL

DO CO

1000
E182
M (10A) M
1181

30B 30B

10
4537
4538

5062

5061
1181

7 1 10 2

D862
9 3 4 5 6 8
5061
5118
2600

2609

5063

2630

A 7 1
C803

0I

B 5/3

driver co driver lock all


door open K100385

2-134 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

ROOF HATCH, OPENING


If the roof-hatch switch (C736) is used to make
a connection between contacts 2 and 6, and
therefore between contacts 1 and 3, a voltage is
applied to pin 1 of the roof-hatch motor (B175)
through fuse E030, switch C736 and wire 4761.
The roof hatch will open.
ROOF HATCH, CLOSING
If the roof-hatch switch (C736) us used to make
a connection between contacts 8 and 6, and
therefore between contacts 7 and 3, a voltage is
applied to pin 2 of the roof-hatch motor (B175)
through fuse E030, switch C736 and wire 4760.
The roof hatch will close.
CENTRAL DOOR LOCKING, CO-DRIVERS
SIDE (STANDARD)
Purpose:
To lock the co-drivers side door using
button/key or switch (C744). The driver can
lock/unlock the co-drivers side door from behind
the steering wheel.
Central door locking motor, co-drivers side
(B200):
The motor has two (internal) switches, i.e.:
- a stroke-end switch (always reverses at
end of stroke) (lower drawing);
- a switch which is mechanically connected to
the locking button (always reverses at the
beginning of the upward or downward
movement of the locking button) (upper
drawing).
Note:
A mechanical connection consisting of a linkage
mechanism between the cylinder lock and the
locking button will remain.
Starting position: door unlocked (see
drawing).
- The door is locked using the button/key.
The mechanical linkage reverses the upper
switch directly. As a result, a current will 10
flow through the fuse (E162), the
connection (30b), the motor, the lower
switch and the upper switch through
connection 31 to earth. The mechanical
linkage between the motor and unlock
button will move the button down.
Having reached the lower position, the
stroke end switch reverses.

9711 2-135
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

The same occurs during unlocking. The


direction of rotation of the motor is the
same. The position of the switches is
different, however. The power between
motor/lock button is transmitted through a
lever/connecting rod mechanism.
- The door is locked using the switch (C774).
If the spring-loaded switch (C774) makes a
connection between connections 5/3 and 7,
point DL of (B200) is connected to earth.
One brief moment is sufficient to start the
motor moving. Because there is a
mechanical linkage between the motor and
the lock button, the upper switch will
reverse immediately afterwards. A current
will flow until the stroke-end switch breaks
the circuit.
- The door is unlocked using the switch
(C774). To this end, connection DO is
briefly connected to earth. The action is the
same, except that the switches resume
their other position once the locking button
has moved upwards.

31 B200
G723

6 2 5062 DL
5061
5118

DO
2630

A 7 1
C774

I 0 II

10 B 5/3
1000
E182
M (10A)
1181

30B

K100383

2-136 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Variants:
36 If the standard version is installed, the
drivers side central door locking (B199) and
the central door locking electronic unit
(D862) will also not be installed. In that
case cascade G723 is placed on connector
394, and switch C744 replaces switch
C803.
CENTRAL DOOR LOCKING (OPTION)
Purpose:
- To automatically lock both doors if one of
the doors is locked using the key/button.
- To automatically lock both doors using the
alarm-system remote control (if available).
- If one of the two doors is unlocked, only this
door will open while other door remains
locked.
Description of central door locking, drivers
side (B199) and central door locking motor,
co-drivers side (B200).
The description of both components is similar to
description B200 as above.
Starting position: both doors locked.
Unlock the co-drivers side door using the key.
This is the same as the standard version. The
other door remains locked.
Unlock the co-drivers side door using switch
C803.
If switch C803 is engaged (connection between
pin 1 and 3/5), connection CO of component
B200 is connected to earth. B200 is activated in
the same way as in the standard version.
Starting position: both doors unlocked.
Drivers side door locked using key/button.
The action is similar to that in the standard
version; in this case, however, unit D862 will

10
measure an earth signal through connection DL
(wire 4538) to pin 1. D862 now connects pin 2 to
earth, also activating B200. The co-drivers side
door is now also locked.

9711 2-137
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Locking co-drivers side door using key/button.


The operation is the same as the operation
described above. However, unit D862 now
measures an earth signal at pin 2 and will,
therefore, connect pin 1 of component B199 to
earth. The drivers side door is now also locked.
Note:
If one or both door switches sends a positive
signal to pin 3 or 4 of unit D862, the
accompanying components B199 and/or B200
will not be activated.

10

2-138 9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
15A

E030
E182

29/402
35/402

1104
1181
E117 A042
2 1 1181
19 42
B030 2 1
1 1181 1181 1181 1181 1181
22

2630
380 196 4

1104
C733
B 1
17 1181 1181 197

380
1
5 276 5

277 197

1181
5062
5062
1181
4537
4538
4538
4537
1181

2630

1104
1104
4706
2630
1 B200 3 D862 ! 3 2 1
308 DL 2/ 10/ 7/ 1/ DL DO 308
7 1 8 2 B A 394 394 394 394
M M

36
B199

C736
II 0 I 8/ 6/ 9/ 4/ 5/ 3/
3 6
31 DO 394 394 334 394 394 394 31
4 2 4

4706

4761
4760
E515
2 2609

5061
5061
5061
5118
2609
2600

4 17

191

191
191
6 5 4 10 9 C062 9
1 2600

380
380
189

277
197

6 277 20 6 8 16 6
483 383 281

4761
4760
4706
5061
5118
2609
2609
2609
2609
5063
2600
2600
2600
2600

380
189
189
189
21 18 17 16
190
286

8 9
4706 1 7 17/ 5/

4761
4760

1316630/05
232 396
2609
2609
2600

1 2 3
A040

C803

C130 C149 D708 C063 5 9 4 E514


3 3 II 0 I
D550
D853

5 B A 1 1 1
M 17 17 17 17 16

4
2630
B175

194
12

EL000146
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-139
10
10

2-140
D878
1000 1000
1010 1010

15A
10A
15A

E033
E044
E034
Electrical installation

17/401
26/400
35/401

1207
1208
1233

2
1208
276

1208
C746
1

196
2 18

4521
1208
4520
1208
ELECTRICAL INSTALLATION

1208

1208
5 4 3 5 4 3

C696

C743
C745

4 1208
2 1 18 2 1

1208
C695
1208 4

36
18

4522
4523
4526
4527

7 5 4 3 7

276
276
196
196

5 6 5 6
276 196

C744
2 1

4522
4524
4524
4523
4526
4528
4528
4527

2 2
85 30 85 30 85 30 85 30

4525
4520
4521
4521
4520
4525

M M

B004
B003

G028
G029
G030
G031

86 87A 87 86 87A 87 86 87A 87 86 87A 87

196
196

4 8

276
276
276
196
8 3 4 3
1 1

1316630/05
4521

1207
1207
1207
4525
1233
1233
1233

4525 4520 4529


1207 1233

EL000147
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

37. MECHANICAL LIFTING GEAR

Lifting:
A voltage is applied to the lifting gear switch
(C739), the electronic unit of the lifting gear
(D503) and the approximation switch for axle
load protection of lifting gear (10 tonnes) (E507)
through fuse E062 and wire 1221.
If the switch is switched into the lifting position
(connection between points 3 and 1), valve
B071 (lifting-gear lifting valve) will be activated
through wire 4550. A voltage is also applied
through contacts 30 and 87a of relay G066
(lifting-gear take-over relay). As a result, the
lifting-gear motor relay (G052) will be activated,
thus activating the lifting-gear pump motor
(B073).
If the pressure has increased to 160 bar, the
control switch for lifting-gear oil-pressure limit
switch (E524) will be activated, thus activating
the lifting-gear take-over relay (G066) as a
result of which the contact of this relay will
switch from connection 30/87a to connection
30/87.
This will switch off the lifting-gear pump motor
(B073) and the pressure will fall to below
160 bar, so that the control switch for the
lifting-gear oil-pressure limit switch (E524) will
resume its neutral position.
If the switch on the dashboard is released, the
supply is disconnected and everything returns to
the starting position so that no more lifting takes
place.
Lowering:
Manual control:
A voltage is applied to the lifting gear switch
(C739), the electronic unit of the lifting gear
(D503) and the approximation switch for axle
load protection of lifting-gear (10 tonnes) (E507)
through fuse E062 and wire 1221. If the switch
is switched into the lowering position
(connection between points 7 and 1), a voltage
will be applied to point S1 of the lifting gears
10
electronic unit (D503). This unit will apply a
voltage to point 87 for 2,5 minutes.
If within this 2,5 minute period the
dashboard switch is engaged again, the
electronic unit will reset and another 2,5
minute period will start.

9711 2-141
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

As a result, the lifting-gear motor relay (G052)


will also be activated, thus activating the
lifting-gear pump motor (B073). The motor is
activated through D623, relay G066 (connection
between points 30 and 87a) to connection point
85 of relay G052. At a pressure of 160 bar, the
oil-pressure limit switch (E524) switches off the
lifting-gear pump motor (B073) through relay
(G066) and relay (G052).
During the 2,5 minute period, the trailing axle
cannot be lifted as the 4/2 valve (B072) remains
activated. This valve should be in the
non-activated position (see hydraulics diagram).
Automatically:
If the axle pressure of the driven axle exceeds
10 tonnes, the trailing axle is lowered
automatically.
10-TONNES AXLE LOAD PROTECTION
If the driven rear axle is loaded with a weight of
10 tonnes or more, a signal is sent by the
approximation switch for axle load protection
(E507) to input S2 of the lifting gear electronic
unit. The signal sent by the approximation
switch for axle load protection (E507) to S2
should last for at least 10 seconds before the
lifting gear electronic unit (D503) will activate the
valve (B072) and the lifting-gear pump motor
(B073), so that the trailing axle is lowered. This
is to prevent the driven axle from exceeding the
legal maximum axle load maximum (10 tonnes).
VARIANTS
Location
5 This wire should be connected directly to
the battery.

10

2-142 9711
5

9711
D878
1000 1000
1010 1010
95XF series

10A
E062
4

9/401
4552 C741
1
1
116 34
2 D851

1221
1221 1221 1

4552
P 34
373

E524
1221
3 2 3 6 D529
1221 1221 1221 1221 1
34
376 185
3
1221

4558
ll 0 l

4552
4552
4552
115

C739

116
6

4550
2 2 7 1

115
116

4555
1221
1221

19 1

4558
115
376
17 13

D622
D623
4552
4550
1 1

4555
1221

4550
4558

376
373
85 30 14 18

4550
4553

37
2
4555
1221

4550 4550

4552

G066
86 87A 87 116
515
515

2 1
5
4555
1221
1221

4558 4553 18
115
4555
1221

116

4557
5/122
6/122
3/122

4550
4553
4553
4553
4550
4552
4557
52 87A 15 2 1
1 4 3 1 1
116

3
4557

B072
B071
E507

D613
D612
D611
D503

2 2
1 85 S1 87 31
4552

5 3

1316630/05
B010

G052
30
1/122
2/122
4/122

1 2 86
515

4553 4

1000
1000
4554
!
1

116
7
M

A500
B073
2
115

G515

EL000143
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical installation
ELECTRICAL INSTALLATION

2-143
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

38. GEARBOX PTO

Operation
If the contact is activated, a voltage is applied to
the electronic unit CWS (D853) pin 14.
A voltage is then also applied to C750 and C751
(PTO control switch) through fuse E016 and
wire 1217.
If the PTO control switch (C750) is engaged, a
voltage will be applied to E570 (control switch
clutch/PTO N/10) and to contact 3 of relay
G259. Switch E570 will make a connection
between contacts 1 and 2. As a result, both
relay G259 will be activated and a voltage will
be applied to connection point 1 (through wire
4596) of B245. The relay will establish a
connection to connection point 1 of valve B245
through contacts 3 and 5.
If the PTO control switch (C751) is engaged, a
voltage will be applied to B246 (PTO control
valve). As a result, valve B246 is activated.
VARIANTS
Location
25 In the case of 4x2, connector 373 and unit
D851 are used.
In the case of 6x2, connector 445 and unit
D802 are used.
45 This depends on the speed-limiter type.
Connector 378 is used if the E-gas system
is applied.
Connector 433 is used if the ASL-G is
applied.
Connector 434 is used if the ASL-V is
applied.

10

2-144 9711
2-145 9711
EL000144 1316630/05 38
1
2
1010
1000

7/402 10A
4602 1209
2
1

E511 E013
5

6/402
6
1209

4602
7
85

5/401
8
M

9
86 87A

22

8/402
1
14

10

4601 4601 4601


C020
87
30

115
1
14

11
4601

D759

G036
12
13

D722
3475

10
26/401
14

3475
13/
396

15

34/401
3475
16

D550 D721
3402

32/401
17

3402
18
12/400
19
3402
3402
P
3402

20
10A
2
1

5/200 9/200 14/401


3402 1211

21
E035
P

F000

22
1211

23
3/200 7/200 16/400
3410 1211

24
1211
!
!
1211

25
4

4/200 8/200
1

34
25
27

3432 3432 1211


D851
D806

26
373 1211
!

27
15/200 20/200
3403

28
1211
D878

29
STOP

30
32
1/202 15/201

6
2
3438 3438

31
F033
L

115

32
1211

33
D852

34
35
9/
3403 1211

36
14/

396
396
1211

37
38
D853

39
3410

40
41
D
8
3
1
3
12
2
1

14/400

42
3410 3410 3410 3410 3410

2
1
115 118 491 F087 491 118 115
4

43
44
5
3

3410
!

45
G240
7
13/400

2
1

46
3452 3452

19/
333
F088
378

47
48
D591

49
50
51
52
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
10

2-146
D878
1000 1000
1010 1010

10A
E016
Electrical installation

13/401
1217
3
1217 1217 1217 1217 1217
176 D748
5

376
2 5 5
15 0 I 0 I

1217
1217
C750
C751

115
1 7 1 1 7 1
D749
5
P
ELECTRICAL INSTALLATION

15

1217
E570
4595

4594
4594
2
14

176
15

176
4596
4596
4595

1217
1217
4594
282
282
4 3

38
F006

118
1 1 1 3
15

4596
4595

1217
4596
G259
2 4 5

285
285
10 9
4596

4596
4595

525
525
5 6

1217
1217
1217
B079 E501 E561 G015

4596
4595
1 2 2 86
13 12 13 1
1 1

1316630/05
B245
2 2 B246
525

8
18 12

281 285

EL000145
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

39. WIPE-WASH SYSTEM

WINDSCREEN WIPERS
If the vehicle is switched to contact (G015
activated), a supply voltage will be applied to
connection pin 4/411 of switch C776 through
fuse E025.
The driver now has three choices, i.e. interval,
speed I and speed II.
Speed I:
If switch C776 is set to position I, a voltage is
applied to pin 21 of the CTE-2 unit through fuse
E025 and contacts 1 and 2 of switch C776
(through wire 4500). Using a transistor switch,
the CTE-2 unit then internally connects pin 23 to
earth, activating relay G237. A supply voltage is
now applied to pin 5 of the windscreen-wiper
motor (B000) through relays G236 and G237.
This voltage runs through fuse E025, relay
G237 (contacts 5 and 3), wire 4506, relay 236
(contacts 3 and 4) and wire 4507.
Speed II:
If switch C776 is put into position II, a voltage is
applied to pin 46 of the CTE-2 unit through fuse
E025 and contacts 1 and 3 of switch C776
(through wire 4501). Using its transistor switch,
the CTE-2 unit now not only connects pin 23 but
also pin 52 to earth. Both relays G237 and G236
are now activated. A supply voltage is now
applied to pin 6 of the windscreen-wiper motor
(B000) through relays G236 and G237, causing
the windscreen-wiper motor to operate faster.
If the windscreen wiper is halfway through its
stroke and the windscreen-wiper control switch
is set to position 0, the windscreen wiper
finishes its stroke and then stops. This is
possible because the switch in the
windscreen-wiper motor (B000) reverses when
the motor is at an angle in relation to its neutral
position.
If the windscreen-wiper control switch is set to
position 0, switch B000 provides the required
10
supply voltage to enable the motor to finish its
stroke. If the stroke is finished, switch B000 will
return to its neutral position.

9711 2-147
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Interval (i):
If switch C776 is set to position i, a voltage is
applied to pin 49 of the CTE-2 unit through fuse
E025 and contacts 1 and 4 of switch C776
(through wire 4502). Using a transistor switch,
the CTE-2 unit then connects pin 23 to earth (for
1 second), activating relay G237 for a short
time. A voltage is now applied to pin 5 through
relay G237 (pins 3 and 5) and relay 236 (pins 3
and 4). The windscreen-wiper motor starts
operating and the switch in the
windscreen-wiper motor (B000) is reversed. A
voltage is now applied to wire 4507 through fuse
E025, contacts 3 and 2 in the windscreen-wiper
motor through wire 4509, and contacts 4 and 3
of relays G237 and G236. A voltage is also
applied to pin 40 of the CTE-2 unit, enabling this
unit to measure whether or not the stroke has
been finished. The motor will now stop for some
seconds; after this period the motor will start
again for as long as a voltage is applied to pin
49.
Wipe-wash:
If the spring-back part of switch C776 is used,
connection between 1 and 5, a voltage is
applied to pin 20 of the CTE-2 unit through fuse
E025 and contacts 1 and 5 of switch C776
(through wire 4503). A voltage is applied directly
to the windscreen-wiper pump motor (B001)
through wire 4503.
After a brief period of spraying, pin 23 of the
CTE-2 unit is connected to earth using a
transistor switch. As a result, relay G237 is
activated.
A supply voltage is now applied to pin 5 of the
windscreen-wiper motor (B000) through relays
G236 and G237. The windscreen-wiper motor
B000 will now start operating. The CTE-2 unit
will have the motor make 3 revolutions and will
then disconnect pin 23 from earth, causing the
windscreen-wiper motor (B000) to stop.

10 Cut-off switch:
If the windscreen-wiper motor (B000) does not
operate, pin 40 of the CTE-2 unit detects an
earth connection over the windscreen-wiper
motor switch, wire 4509.
If switch C776 is engaged so that the
windscreen-wiper motor should operate (voltage
to pins 21, 46 or 49), the earth to pin 40 should
be changed into +24V through the switch in
the motor. If the voltage is not changed (the
motor is not operating), the CTE-2 unit will
disconnect the earth from pins 23 and/or 52,
preventing the motor from burning, for example
as a result of frozen windscreen-wiper blades.
The CTE-2 unit is reset by switching C776 into
the off position.

2-148 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

Headlight cleaner
If lighting switch C622 is activated (position I or
II), a voltage is applied to the rear-light/side-light
relay (G000).
If this relay is activated, a connection is made
between contacts 30 and 87. The voltage will
now activate relay G238 (headlight cleaner)
through fuse E117, wire 2630 and print track. A
connection is made with contacts 3 and 5, so
that the voltage is applied to B002 through fuse
E025, relay G238 and wire 4511. If a voltage is
applied to connection pin 20 for at least 1
second (engaging the windscreen-wiper pump
B001), relay G238 is connected to earth for
approx. 1 second, causing the headlight-cleaner
pump motor (B002) to be activated for approx. 1
second.

10

9711 2-149
9711 2-150
EL000142 1316630/05 39
1
2
1010
1000

0 I II

1/231 2/231 14/403 10A


1101 1101 1101 1101
4

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
5
2100

24/401
6

2110 2110 2110


D609
2100

7
4
5

281
176
4
4

3
33

2110 2110 2110


B130

288 286
2110
2110

D610
3
5
2
2154

9
33
11
11

2110
B129
C773
C727

284 28/401
4
10

10

2154
C775

2110

11
2100

5
33
C764
4

12
176

22/401
13

2100 2100
14

10
85

15
M

5/401
86 87A

16
17
87
30

18

18

G000
281

19
7

2630 2630
B12
D853
2101

20
10A
27/400

21
E117
2630

22
3/400

23
2630

2
1

1/400

24
4510
4

25
12

2
1

19/400
M

26
4511 4511 4511
5
3

281
1205

27
B002 G238
21/400

28
1205
D878

15A

29
31/400
1205

30
E025
11/400

31
1205
1205

32
4510 8/400
20/
50/

232
232

1205
1205

33
2
1

9/400
49/
232

34
4505 4505
4

10/400

35
4509 4509
21/
23/ 40/

232
232 232

36
5
3

4509
4504
4506

46/
52/

232
232

37
G237
20/400

38
D550

39
4503
4502
4500
4501
I
0
1
2

40
3/411

41
2/411 1/411
1205
4506

42
4/411

43
5/411

44
10

2
1
C776 22/400

M
4503 4503 1205

45
282
1205
4506

46
B001 3/252 7/400
1205
2/252

47
4509
1205

2
1

5/400

48
4504

49
4
1/252 5/252 6/400

M
4507 4507

50
4508 4508 5
3
B000 6/252 4/400

51
G236

52
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

40. AUXILIARY HEATING - EBERSPCHER

The auxiliary air heating is a separate heating


which functions entirely independent of the
vehicle. The cab temperature is measured by a
temperature sensor which is installed in the
thermostat panel (E566). This sensor sends a
signal to the electronic unit which controls the
heating.
As a result, the cab temperature automatically
remains at the preset temperature. In that case,
the blower is in continuous operation.
OPERATION OF AUXILIARY HEATING
The auxiliary air heating van be activated using
the button on thermostat E566. It is possible to
use the thermostat in combination with a
programming clock. If this button is switched to
the interior heating position, the heating will be
activated. A green lamp will now light up in the
thermostat.
If the heating is activated, the auxiliary heating
unit (D871) activates the fan in the heating unit
(D871).
At the same time the fuel feed pump for the
auxiliary Eberspcher heating (B122) is
activated, so that the correct amount of fuel is
fed to the ignition chamber.
If the fuel is ignited, a temperature sensor
(installed in the thermostat) will apply a voltage
to the heating unit so that at a certain
temperature, the heating unit (D871) switches
off.
If the sensor measures a lower temperature
than the temperature preset by the driver (using
the temperature control button on the
thermostat), the heating power will be adjusted.
In the case of overheating, the thermal
protection will switch off the fuel pump. This will
switch off the heating.

10

9711 2-151
10

2-152
D878
1000 1000
1010 1010

15A
E114
Electrical installation

1156

34/402
380
5 5

1156
0 I

1156
C778
1156 7 1

1156
5116

483
1
ELECTRICAL INSTALLATION

483
15

1156
D871

5116
5/ 7
482
397

4/ 3/ 6/ 9/ 11/ 7/ 13/ 8/ 14/

5116

40
482 482 482 482 482 482 482 482 482

483
4

3037
4936
4939
9003
4941
5117
5116

483
483
11 6 E566
12/ 10/ 14/ 2/ 7/
269 269 269 269 269

3037
4936
B168

115
31
3/ 11/
269 269

4936

A021
14

1316630/05
2
M

B122
483
1 12

483
5

4935
4935

115
30

EL000141
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

41. WEBASTO AUXILIARY HEATING, THERMO 90

VARIANTS
Location
78 Wire 4009 only applies in the case of a VF
engine.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

10

9711 2-153
9711 2-154
EL000152 1316630/05 41
1
1

1201 1201 1201


1010
1000

376
2
2

3
20
20

C760
C802

15A
85

15/401
4

1201 1201 1201


E031
5
86 87A

1201
DVB

1201 1201 1201


87
30
1

G247
1156
397

DVB

8
1201

4892
2

10
6
20

85
C588

4892
1201
1156

11

478
86 87A

15A
12
1

34/402
1156 1156 1156
87
30

13

383 E114
5

G170
1156

14

1156

10
1156 380
15
0 I

16
1156
1156
5

17

4660 1156
1

2/

1156 1156
480

C778
18

478
6/

1156
19
480
15
7

4660 4660
2

20
380 397
5/
4/

1201
480
480

21
478
3
4

7/

4690 4660 4660 4660

22
480

478 383

23
8/

4660
480

24
0

E576

25
I

7
6

26
1

4980 4980
3

27
383 397 E571
4980

28
D878

4892

29
5

7/
2/
1/
5/

4980 4980 4980 1156

173
173
168
168

30
478
6/

31
4980
167

32
9
4

5/
3/
6/

4666 4666

173
173
168

33
478 478

34
E565
478

35
3/
168

36
13

37
145

38
5
8/530 5/530

M
9/

4667 4667
167

39
145

40
6
12/530
3/
4668 4668
167

41
D827

145

42
1/530
4981

43
44
11
6/530

7/
4981 4981 4981

167

45
145

46
1
7/530

M
1/
4663 4663

167

47
145

48
2/530
4981

49
50
2
11/530

2/
4664 4664

167

51
145

52
B204
1010
1000

53
95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
95XF series

15A
E037
15/402
1100
G178
1100 30
1
D827

1100
4/ 5/ 8/ 10/ 1/ 2/ 4/
167 167 167 167 166 166 168

1/412
C539

4922
9300
9300
4665
4935
4936
4002

145
145
145
383
383
10 12 3 5 6

2/412
4/412
6/412

41
9300
4935
4936
2

4001

4002
1130

115
115
383
30 31
4002 G015 G178
85 85
! A 1

4922
9300
9300
4665
4935
4936
4002
4009

3/530
10/530
9/530
4/530
1 M 2
45/
232
B068

B204
D550
4009

1316630/05
27
114
4002

B010
50
A

EL000153
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
Electrical installation
ELECTRICAL INSTALLATION

2-155
10
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

42. CONNECTOR SOCKETS FT, DIAGNOSTIC CONNECTOR, ALARM CONNECTOR

DIAGNOSTIC CONNECTOR (A021)


The diagnostic connector is installed on the
left-hand side in the central cabinet. This is the
connector to which DAVIE is connected. After
the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin No. Wire No. Colour Designation


1 1229 red Supply for DAVIE
2 9107 white Earth
3 3425 blue ABS/ASC-D
4 4788 black ASL-G
5 4697 black ECAS remote control, E-gas 3, ECS-DC,
6
7 4732 black ECAS 2
8 3064 blue Connector 378, pin 5.
9 4047 black CTE-2
10 3065 blue Connector 378, pin 4.
11 4883 black ZF Intarder
12
13 3470 blue AGS
14 3037 blue D1LC / D3LC Compact auxiliary heating

24V CONNECTOR (A042)


Pin 1 of the 24V connector (A402) is
connected directly to the supply voltage
through wire 1000 and fuse E026.
Pin 2 is connected to earth.
ABS CONNECTOR (A005)
Pin 1 of the ABS connector (A005) is
connected directly to the supply voltage
in front of the contact through wire 1119
and fuse E043.

10 Pin 2 is connected directly to the supply


voltage behind the contact through fuse
E172. This voltage also serves to feed
the ABS unit.
Pins
3 + 4 are both connected to earth.
Pin 5 is connected to pin 7 of the CWS-2 unit
(D853) through wire 3428.

2-156 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

FT TRAILER CONNECTOR (A002)


Pin 1 of the FT trailer connector (A002) is
connected to earth. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuses
E000 and E001 to pins 2 (through wire
2102) and 6 (through wire 2103)
respectively.
Pin 2 switches the left-hand rear light.
Pin 3 is connected to the CTE-2 unit (2/232)
(left direction) through wire 2008.
Pin 4 is connected to relay G036 (brake -light
relay) through wire 4601.
Pin 5 is connected to the CTE-2 unit (30/232)
(right direction) through wire 2009.
Pin 6 switches the right-hand rear light.
REAR FOG LAMP / BACK-UP LIGHT CONNECTOR (A003)
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage after
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), backup switch E501
(wire 4591) to pin 3.
Pin 5 (connector A003) is connected directly
to the supply voltage through fuse
E048 and wire 1113.
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010,
relay G005 and wire 2152.
DIAGNOSTIC CONNECTOR SAE CUMMINS (A031)
Pin A is connected directly to the electronic
unit DAF Cummins interface (D804)

10
(35/334) and the electronic unit
Cummins Celect (D805) (27/335)
through wire 3048.
Pin B is connected directly to the electronic
unit DAF Cummins interface (D804)
(34/334) and the electronic unit
Cummins Celect (D805) (8/335)
through wire 3047.
This diagnostic system is completely different
from the DAF diagnostic system. DAVIE will not
respond when connected.

9711 2-157
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

ALARM SYSTEM SOCKET (A040)


Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E0108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction indictor,
left (C016), direction indicator, rear left
(C018) and the electronic unit CTE-2
(D550) (4/232) through wire 2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE-2 (D550) (31/232)
through wire 2007.
Pin 4 is connected directly to the control
switch for interior step lighting, door
switch on drivers side (E514), the
stepwell lighting, drivers side (C062),
the electronic unit CTE-2 (D550) and
the lighting buzzer relay (G235).
Pin 5 is connected directly to the stepwell
lighting, co-drivers side (C063), the
interior lighting switch, co-drivers side
(C686), the control switch for interior
step lighting, door switch on co-drivers
side (E515) through wire 2609, while
the interior-lighting diode prevents
feedback to the co-drivers stepwell
(D708).
Pin 6 is connected directly to the cab-lock
control switch (F009) through wire
3412 and by means of a cab lock
connection (cab without air suspension)
(G719) to the electronic unit CWS
(D582) (20/215) through wire 3492. If
the cab is air-suspended, wire 3412 is
also connected to pin A2 of the
electronic unit of the cab
air-suspension.
Pin 7 is connected directly to the generator
integrated voltage regulator (A502)
10 (D+) and to lighting relay D+ (G107). At
the same time pin 7 is connected
directly to the lighting buzzer (B242)
and to the electronic unit CWS (D582)
(12/214).
Pin 9 is not connected.
Pin 12 is connected to earth.

2-158 9711
2-159 9711
EL000154 1316630/05 42
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

1000 1000 1000


1010

11

G525
114
31

12
1000

13
G

14

10
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A005

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
9711 2-160
EL000155 1316630/05 42
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67

10
85

68
M

5/401
86 87A

69
9
2
9
2

2102 2102
C156
C158

70
87
30

71
5
7

G000
2

2102 2102 2102 2102 2102


72
493 115
2101

73
9
2

2102
C074

74
10A

75
2
3

33/400
9
5

2102 2102 2102 2102


C012

76
284 281 E000

77
1
4

9
1

2102 2102 2102


C010

78
161 189

79
9
2

2103
C157

80
6
8

81
2103 2103
2103 2103
D878

493

82
115
9
2
9
2

83
2103 2103
C075
C159

84
10A
2
5

28/400
9
2

85
2103 2103 2103 2103
C011

161 189 E001

86
3
3

9
2

87
2103 2103 2103
C013
288 286 10A

88
7/402
1209

89
E013
P

90
6/402
1209

91
4602
1
2

E511
4602

92
85

93
14
4601
M

C021
86 87A

94
9
22
8/402

4
4601 4601 4601 4601 4601

96
87
30

493 115
1
14
D759

96
G036

3
14
4601

C020

97
D

98
2
5

3
115

2/
2008 2008 2008

99
232
493 115
D550

4
6

5
2009 2009 2009

30/
232
493 115

12
1

493
A002

M
1010
1000

100 101 102 103 104 105 106


95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
2150 2151
95XF series

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

2150

1217
1217
1217
4591
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1
15 13

D550 D809 D587 D802 D871 D850 D804 D591 D529


5 A1 18 4 12 13 16 44 7
5 32 26 34 40 23 30 28 33

1217
1217
1217
1217
4591
4591
4591
2152
2152
2152

42
C751 F006 C026 C027 C024 C025

118
5 1 1 5 5 4 4
4788
4883
4732
3037
3425
4697
4697
4697

15 15 12 12 11 11

5 4 20 21 9 11 5 11 19 15

1217
378
378
433
461
445
483
377
371
378
185

493
493
493
8 7 10
4697
4697

1217
1217
1217
4591
2152
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

B079 E561
1 2

1316630/05
13 13
A003
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2
9107

EL000156
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
Electrical installation
ELECTRICAL INSTALLATION

2-161
10
10

2-162
D878
1000 1000
1010 1010
1020

15A
E108
B036
D668
1024
Electrical installation

1020

32/402
13/402
D853
B6

1114
1020
7
D550 D804 D805

17/ 4/ 31/ 1/ 29/ 35/ 34/ 27/ 8/


232 232 232 232 232 334 334 335 335
ELECTRICAL INSTALLATION

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609
3048
3047
3048

2600
383
1114
D853

190
286
336
336

5 8 9 11 10

2006
2006
2007
2007
9
7 2006

42
281 A502

2609
2609
3048
3047

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2

189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C018 C017 C019 C015 C765 D862

2609
2609

2600
1 1 1 1 1 1 6 5
4 4 4 4 4 4 4 36
D862 D862 10 1
3 4
114

36 36
483

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020
3048
3047

1316630/05
A040
A031

12 4 2 3 9 1 5 7 A B

EL000157
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
5
95XF series

9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

43. CONNECTOR SOCKETS FA, DIAGNOSTIC CONNECTOR, ALARM


CONNECTOR

DIAGNOSTIC CONNECTOR (A021)


The diagnostic connector is installed on the
upper left-hand side in the central cabinet. This
is the connector to which DAVIE is connected.
After the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin No. Wire No. Colour Designation


1 1229 red Supply for DAVIE
2 9107 white Earth
3 3425 blue ABS/ASC-D
4 4788 black ASL-G
5 4697 black ECAS remote control, E-gas 3, ECS-DC,
6
7 4732 black ECAS 2
8 3064 blue Connector 378, pin 5.
9 4047 black CTE-2
10 3065 blue Connector 378, pin 4.
11 4883 black ZF Intarder
12
13 3470 blue AGS
14 3037 blue D1LC / D3LC Compact auxiliary heating

24V CONNECTOR (A043)


Pin 1 of the 24V connector (A034) is
connected directly to the supply voltage
through wire 1240 and fuse E091
(behind the contact).
Pin 2 is connected to earth.
ABS CONNECTOR (A004)
Pin 1 of the ABS connector (A004) is
connected directly to the supply voltage

Pin 2
through wire 1119 and fuse E043.
is connected directly to the supply 10
voltage through fuse E172 behind the
contact. This voltage also serves to
feed the ABS unit.
Pins 3 + 4 are both connected to earth.
Pin 5 is connected to the CWS-2 unit (D583)
through wire 3428.

9711 2-163
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

FA TRAILER CONNECTOR (A000)


Pin 1 of the FA trailer connector (A000) is
connected to earth.
If a connection is made between
contacts 2 and 1 (rear/side marker and
parking lights position) with the lighting
switch (C622), a voltage is applied to
contact 85 of relay G000 through fuse
E084, wire 1101, switch C622 and wire
2100. The relay is activated and a
voltage is applied from wire 1000,
contacts 30 and 87 (from relay G000)
through fuses E000 and E001 to pins 2
(through wire 2102) and 6 (through wire
2103) respectively.
Pin 2 switches the left rear light and pin 6
switches the right rear light.
Pin 3 is connected to the CTE-2 unit (2/232)
(left direction) through wire 2008.
Pin 4 is connected to relay G036 (brake-light
relay) through wire 4601.
Pin 5 is connected to the CTE-2 unit (30/232)
(right direction) through wire 2009.
REAR FOG LAMP / BACK-UP LIGHT CONNECTOR (A001)
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage after
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), backup switch E501
(wire 4591) to pin 3.
Pin 5 is connected directly to the supply
voltage through fuse E048 and wire
1113. Pin 3 is also connected to
connector A026 (box side-lights, 4-pin).
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010,
relay G005 (contacts 30 and 87) and
wire 2152.

10

2-164 9711
5 ELECTRICAL INSTALLATION
95XF series Electrical installation

DIAGNOSTIC CONNECTOR SAE CUMMINS (A031)


Pin A is connected directly to the electronic
unit DAF Cummins interface (D804)
(35/334) and the electronic unit
Cummins Celect (D805) (27/335)
through wire 3048.
Pin B is connected directly to the electronic
unit DAF Cummins interface (D804)
(34/334) and the electronic unit
Cummins Celect (D805) (8/335)
through wire 3047.
This diagnostic system is completely different
from the DAF diagnostic system. DAVIE will not
respond when connected.
ALARM SYSTEM SOCKET (A040)
Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction
indicator, left (C016), direction
indicator, rear left (C018) and the
electronic unit CTE-2 (D550) (4/232)
through wire 2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE-2 (D550) (31/232)
through wire 2007.
Pin 4 is connected directly to the control
switch for interior step lighting, door
switch on drivers side (E514), the
stepwell lighting, drivers side (C062),
the electronic unit CTE-2 (D550) and
the lighting buzzer relay (G235).
Pin 5 is connected directly to the stepwell
lighting, co-drivers side (C063), the
interior lighting switch, co-drivers side
(C686), the control switch for interior
step lighting, door switch on co-drivers
side (E515) through wire 2609, while
the interior-lighting diode prevents
feedback to the co-drivers stepwell
10
(D708).

9711 2-165
ELECTRICAL INSTALLATION 5
Electrical installation 95XF series

Pin 6 is connected directly to the cab-lock


control switch (F009) through wire
3412 and by means of a cab lock
connection (cab without air suspension)
(G719) to the electronic unit CWS
(D582) (20/215) through wire 3492. If
the cab is air-suspended, wire 3412 is
also connected to pin A2 of the
electronic unit of the cab
air-suspension (D857).
Pin 7 is connected directly to the generator of
integrated voltage regulator (A502)
(D+) and to lighting relay D+ (G107). At
the same time pin 7 is connected
directly to the lighting buzzer (B242)
and to the electronic unit CWS (D582)
(12/214).
Pin 9 is connected to the electronic unit of
the central door locking (D862).
Pin 12 is connected to earth.
SIDE-LIGHTS CONNECTOR (A026)
Pin 1 is connected directly to the trailer
socket (A000) pin 2 through wire 2102,
and to the rear-light/ side light relay
(G000) through fuse E000.
Pin 2 is connected directly to the trailer
socket (A000) pin 6 through wire 2103,
and to the rear-light/ side light relay
(G000) through fuse E001.
Pin 3 is connected directly to pin 5 of the rear
fog lamp socket (A001) through wire
1113 and to the supply voltage through
fuse E048.
Pin 4 is connected directly to earth.

10

2-166 9711
2-167 9711
EL000158 1316630/05 43
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

1000 1000 1000


1010

11

G525
114
31

12
1000

13
G

14

10
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A004

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
Electrical installation 95XF series
ELECTRICAL INSTALLATION 5
9711 2-168
EL000159 1316630/05 43
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67

10
85

68
M

5/401
86 87A

69
70
2
2
87
30

2102
C074

71
5
7

G000
2

2102 2102 2102 2102


72
2102
495 115
2101

73 10A
2
3

33/400
8
5

2102 2102 2102 2102


C012

74
284 281 E000

75
1
4

8
1

2102 2102 2102


C010

76
161 189

77
2
5

3
2/

2008 2008 2008

78
232

495 115

79
D550

4
6

5 2009 2009 2009


30/

80
232

495 115

81
8
2

2103
C075
D878

6
8

82
6
2103 2103 2103 2103

83
495 115
2103
10A
2
5

28/400

84
8
2

2103 2103 2103 2103


C011

85
161 189 E001
3
3

86
8
2

2103 2103 2103


C013

87
288 286 10A
7/402

D
1209

88
115 E013
P

89
6/402

90
1209

4
4601 4602
1
2

91
E511
4602

12
1
85

92
3

495
14
4601
M

C021

93
86 87A

A000

9
22 8/402

94
4601 4601 4601 4601 4601
87
30

495 115
1

96
11
14
D759

G036

495
14
4601

96
C020

97
98
4

99
1
2102

2
2103

3
A026
1113

M
1010
1000

100 101 102 103 104 105 106


95XF series Electrical installation
5 ELECTRICAL INSTALLATION
5

9711
D878
1000 1000
1010 1010
2150 2151
95XF series

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

2150

1217
1217
1217
4591
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1

495
495
495
8 7 10
15 13

D550 D809 D587 D802 D871 D850 D804 D591 D529


5 A1 18 4 12 13 16 44 7

4591
2152
1113
5 32 26 34 40 23 30 28 33

1217
1217
1217
1217

43
C751 F006

118
5 1 1
4788
4883
4732
3037
3425
4697
4697
4697

15 15

5 4 20 21 9 11 5 11 19 15

1217
4591
4591
2152
2152
378
378
433
461
445
483
377
371
378
185

C026 C027 C024 C025


5 5 4 4
12 12 11 11
4697
4697

1217
1217
1217
4591
2152
1113
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

B079 E561
1 2

1316630/05
13 13
A001
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2

1113
9107

EL000160
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
Electrical installation
ELECTRICAL INSTALLATION

2-169
10
10

2-170
D878
1000 1000
1010 1010
1020

15A
E108
B036
D668
1024
Electrical installation

1020

32/402
13/402
D853
B6

1114
1020
7
D550 D804 D805

17/ 4/ 31/ 1/ 29/ 35/ 34/ 27/ 8/


232 232 232 232 232 334 334 335 335
ELECTRICAL INSTALLATION

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609
3048
3047
3048

2600
383
1114
D853

190
286
336
336

5 8 9 11 10

2006
2006
2007
2007
5
7 2006

43
187 A502

2609
2609
3048
3047

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2

189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C017 C015 C765 D862

2609
2609

2600
495
495
1 1 1 1 2 1 6 5
4 4 4 4 4 36
D862 D862 10 1
3 4
114

2006
2007
36 36
483
C018 C019

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020
3048
3047

1 1
4 4

1316630/05
A040
A031

12 4 2 3 9 1 5 7 A B

EL000161
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
5
95XF series

9711
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Contents

CONTENTS
Page Date
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0209
2. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM
CHASSIS NUMBER 0E459335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0209
2.1 Overview of modifications to the electrical installation . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0209
2.2 Circuit diagram 1316630/06-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . . 0209
2.3 Overview of basic code numbers in circuit diagram 1316630/06-12 . . . . . . 2-3 . . . . . . 0209
2.4 Subdiagrams of circuit diagram 1316630/06-12 . . . . . . . . . . . . . . . . . . . . . . . 2-11 . . . . . 0209
3. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM
CHASSIS NUMBER 0E473500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0209
3.1 Overview of modifications to the electrical installation . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0209
3.2 Circuit diagram 1316630/13-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 . . . . . . 0209
3.3 Overview of basic code numbers in circuit diagram 1316630/13-23 . . . . . . 3-3 . . . . . . 0209
3.4 Subdiagrams of circuit diagram 1316630/13-23 . . . . . . . . . . . . . . . . . . . . . . . 3-12 . . . . . 0209
4. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM
CHASSIS NUMBER 0E477514 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0209
4.1 Overview of modifications to the electrical installation . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0209
4.2 Circuit diagram 1316630/24-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . 0209
4.3 Overview of basic code numbers in circuit diagram 1316630/24-29 . . . . . . 4-3 . . . . . . 0209
4.4 Subdiagrams of circuit diagram 1316630/24-29 . . . . . . . . . . . . . . . . . . . . . . . 4-12 . . . . . 0209
5. CHANGES IN THE ELECTRICAL SYSTEM FROM
CHASSIS NUMBER 0E527418 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0209
5.1 Overview of the changes in the electrical system . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0209
5.2 Circuit diagram 1316630/30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 . . . . . . 0209
5.3 Overview of basic codes in circuit diagram 1316630/30 . . . . . . . . . . . . . . . . 5-5 . . . . . . 0209
5.4 Section diagrams of circuit diagram 1316630/30 . . . . . . . . . . . . . . . . . . . . . . 5-13 . . . . . 0209

11

0209 1
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Contents 95XF series

11

2 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Introduction

1. INTRODUCTION
This main group includes the entire electrical
installation show in the form of circuit diagrams
and the altered subdiagrams.
Circuit diagrams
The circuit diagram contains all information
pertaining to the entire electrical installation of
the vehicle, with the exception of the connectors.
Subdiagrams
The subdiagrams only show the parts of the
electrical installation that have been modified.
These diagrams also contain the connectors.
Note:
For the location of the connectors in the vehicle,
see chapter Location of connectors.

11

0209 1-1
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Introduction 95XF series

11

1-2 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

2. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM


CHASSIS NUMBER 0E459335
2.1 OVERVIEW OF MODIFICATIONS TO THE ELECTRICAL INSTALLATION

Modification/Chassis numbers
Electrical From chassis Modification See sub-
system number diagram no.
Lighting 0E463970 Swedish lighting included in circuit diagram 8/9

Basic code numbers of tail lights C152 and


C153 changed to C022 and C023
Fuel line 0E463970 Fuel line heater included in circuit diagram 44/45
heater
Starting circuit 0E463970 Starter lock relay G303 added 1
Auxiliary 0E477514 Electronic unit for auxiliary heating, Thermo 41
heating 90, changed from D827 to D869

Thermo 90 auxiliary heating microrelay


(G300) added
Auxiliary 0E479353 Control switch for Thermo 90 41
heating auxiliary-heating fan (E565)
(wire 4980 added to connection point 6)

Control switch for Thermo 90


auxiliary-heating fan (E576)
(wire 1201 disconnected from point 4)
Voith 0E460264 Retarder switch connection point (C799) for 25/26
retarder/ZF connector changed
intarder
Cummins 0E462108 Electronic unit for DAF Cummins interface 30
Celect (D804), wire 4049 disconnected from point
6 and connected to point 4

11

0209 2-1
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

2.2 CIRCUIT DIAGRAM 1316630/06-12

This page provides room for your own notes on


the circuit diagram.

11

2-2 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

2.3 OVERVIEW OF BASIC CODE NUMBERS IN CIRCUIT DIAGRAM


1316630/06-12

Column 1 : Basic code number


Column 2 : Description
Column 3 : Number on search bar of
circuit diagram
1316630/06-12

Column 1 Column 2 Column 3


A000 (Semi-)trailer socket (7-pin) 62/63/230/241/284/399
A001 Rear fog light back-up light socket (7-pin) 258/262/397/399
A004 ABS FA socket (7pin) 404
A007 24V socket (2-pin) 395
A021 Diagnostic socket (16-pin) 191
A026 Superstructure side-lights (4-pin) 230/241/396/400
A027 Accessory socket (4-pin) 400
A031 Diagnostic socket, 2-pin, SAE CUMMINS 549/550
A033 Alarm system socket (9-pin) 183
A038 Accessory socket (2-pin) 40A 394
A040 Alarm system socket 776
A042 Dashboard socket (2-pin) 361
A043 Chair console socket on drivers side (2-pin) 392
A500 Batteries (2) 2
A502 Generator of integrated voltage regulator 4
B000 Windscreen-wiper motor 89
B001 Windscreen-wiper pump motor 98
B002 Headlight-washer pump motor 100
B003 Electric motor for window control, drivers side 728
B004 Electric motor for window control, co-drivers side 724
B005 Left-hand mirror adjustment motor 741/750
B006 Right-hand mirror adjustment motor 745/754
B007 Vehicle/engine speed regulator motor E-gas 518
B009 Roof hatch motor 772
B010 Starting motor 8/11
B011 Electric motor for speed limiter 496
B015 4-speed heater fan 376/378/580/581/582
B017 Mirror heating, drivers side 758
B018 Mirror heating, co-drivers side 759
B023 Radio 708

11
B024 Left-hand loudspeaker 708/714
B025 Right-hand loudspeaker 709/715
B026 Citizen Band 711
B028 Air horn 762
B030 Cigarette lighter, drivers side 362
B032 Seat heating, drivers side 388
B033 Seat heating, co-drivers side 390
B036 Resistor, alternator, D+ 6
B038 Glow filament 33
B039 Glow filament 33
B042 Air dryer element heating 386
B043 Air-conditioning compressor 370
B068 Fuel pump for auxiliary heating 591

0209 2-3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

Column 1 Column 2 Column 3


B071 Lifting-gear lifting valve 613
B072 Lifting-gear lowering valve 607
B073 Lifting-gear motor pump 617
B079 Valve single-H-safety 86
B088 Intarder valve, proportional 468
B089 Intarder valve, air supply 466
B122 Fuel metering pump for auxiliary heating, Eberspcher 570
B129 Electric motor for left-hand headlight-height adjustment 678
B130 Electric motor for right-hand headlight-height adjustment 680
B166 Valve, ECAS front axle 634/665
B168 Glow filament for D1LC auxiliary heating 568
B170 Automatic lubrication pump with push-button switch 475
B174 Electric motor for speed limiter 488
B175 Roof panel motor Super Space Cab 766
B178 Left-hand loudspeaker 716
B179 Left-hand loudspeaker 718
B180 Right-hand loudspeaker 719
B181 Right-hand loudspeaker 720
B182 Fuel heater 797
B185 Radio 713
B186 Loudspeaker filter, drivers side 717
B187 Loudspeaker filter, co-drivers side 719
B192 Engine brake valve 85/551
B199 Central door locking, drivers side 688
B200 Central door-locking motor, co-drivers side F249 XH/XC 683/693
B204 Auxiliary-heating unit Thermo 90 584
B237 ASC valve 419
B238 Valve ECAS driven axle, left/right, air supply (FT) 632
B241 Sensor for heating element fuel filter/water separator 785
B243 Axle locking differential control valve 265
B244 Inter-axle locking differential control valve 268
B245 PTO control valve 273
B246 PTO control valve 277
B247 Engine brake (DEB) valve 440
B248 Engine brake (DEB) valve 441
B250 Valve ECAS driven axle, left/right, air supply (FA) 630
B252 Recirculation valve 381
B253 Valve ECAS driven axle, left/right, air supply 662
B254 Valve ECAS trailing/leading axle lifting/lowering 667

11 B256
B257
Left-hand front ABS valve
Right-hand front ABS valve
411
413
B258 Left-hand rear ABS valve 415
B259 Right-hand rear ABS valve 417
B293 Gearbox gate safety valve 40
B294 Switch-off cab suspension valve, front height control 288
B298 Switch-off cab suspension valve, back height control 452
B501 Compact tachograph 22
C000 Dipped beam, left 245
C001 Dipped beam, right 246
C002 Main beam, left 249

2-4 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

Column 1 Column 2 Column 3


C003 Main beam, right 250
C006 High-beam headlight, left 251
C007 High-beam headlights, right 252
C008 Fog light, front left 254
C009 Fog light, front right 255
C010 Side-headlight, left 220
C011 Side-headlight, right 232
C012 Side-light, front left 222
C013 Side-light, front right 233
C014 Direction indicator lamp, front left 53
C015 Direction indicator lamp, front right 57
C016 Direction indicator lamp, left, side 56
C017 Direction indicator lamp, right, side 59
C018 Rear direction indicator, left 55
C019 Rear direction indicator, right 58
C020 Brake light, left 281
C021 Brake light, right 283
C022 Rear light, left 225
C023 Rear light, right 236
C024 Fog light, rear left 256
C025 Fog light, rear right 257
C026 Back-up light, left 260
C027 Back-up light, right 261
C046 Map-reading lamp, drivers side 322/347
C047 Map-reading lamp, co-drivers side 323/348
C052 Heater fan light, left 367
C053 Heater fan light, right 368
C062 Stepwell lighting, drivers side 309/329
C063 Stepwell lighting, co-drivers side 315/331
C064 Central upper storage compartment lighting 304/353
C065 Central lower storage compartment lighting 305
C066 Right-hand storage compartment lighting 307
C067 Left-hand storage compartment lighting 357
C068 Right-hand tool compartment lighting 358
C071 Work lamp 19
C072 Ashtray light, left 364
C073 Ashtray light, right 365
C074 Side-light, rear left 223
C075 Side-light, rear right 234
C110
C111
Lower bunk reading lamp with switch
Upper bunk reading lamp with switch
349
351 11
C115 Bunk reading lamp with switch 302
C130 Red interior night light, drivers side 344
C139 Red interior night light, co-drivers side 341
C140 Light in storage compartment under lower bed (lamp 1) 355
C141 Light in storage compartment under lower bed (lamp 2) 356
C148 Interior lighting, drivers side 2 x 21W 317/333
C149 Interior lighting, co-drivers side 2 x 21W 312/337
C150 Left-hand storage compartment lighting 352
C151 Central interior lighting with switch 326
C154 Rear number plate light, left (trucks) 226
C155 Rear number plate light, right (trucks) 237

0209 2-5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

Column 1 Column 2 Column 3


C156 First side-light left (trucks) 227
C157 First side-light right (trucks) 238
C158 Second side-light left (trucks) 228
C159 Second side-light right (trucks) 240
C539 Accessory start-contact switch 15
C588 Switch, 4-speed heater fan 377/581
C622 Switch, vehicle lighting and marker lights 204/207
C677 Fuel heater switch 794
C695 Switch for mirror adjustment, drivers side 743/751
C696 Switch for mirror adjustment, co-drivers side 747/755
C697 Switch for seat heating, drivers side 388
C698 Switch for seat heating, co-drivers side 390
C725 Work light switch 19
C726 Glow plug switch 35
C727 Rear fog light switch 210
C731 Interior lighting switch, roof console (bunk control),
co-drivers side F249 XC 317/334
C732 Interior lighting switch, roof console, co-drivers side F249 XC 317/334
C733 Interior lighting switch, roof console (bunk control),
drivers side F249 XC 312/338
C734 Interior lighting switch, roof console, drivers side F249 XC 312/338
C735 Interior night lighting switch FG249 XC 319/344
C736 Roof panel switch F249 XL/XH/XC 766/771
C737 ASC-traction switch 430
C738 Speed regulator cut-out switch 561
C739 Lifting-gear switch 613
C740 Switch ECAS, normal level 623/646
C741 Switch ECAS axle lifting 649
C742 Auxiliary drive-off switch 653
C743 Switch for electric window control on co-drivers side (door on
drivers side) 730
C744 Switch for electric window control on co-drivers side (door on
co-drivers side) 735
C745 Switch for electric window control on drivers side (door on
drivers side) 738
C746 Switch, mirror heating 759
C747 Control switch for fuel filter/water separator 791
C748 Axle locking differential control switch 265
C749 Inter-axle locking differential control switch 268
C750 PTO control switch 273

11 C751
C754
PTO control switch
Engine-brake switch VF engine
277
559
C760 Air-conditioning switch 372
C761 CWS switch, more warnings 155
C763 Potentiometer for instrument light dimming 119
C764 Potentiometer for headlight-height adjustment 676
C765 Hazard light switch (with LED search light) 43
C773 Rear fog light switch 214
C774 Central door locking switch 693
C775 Switch for direction indicator, main beam/dipped beam/horn 47/217/762
C776 Stalk switch 97/518/539

2-6 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

Column 1 Column 2 Column 3


C778 Switch for auxiliary heating 573/598
C799 Switch for retarder 458/471
C802 Recirculation switch 383
C803 Central door locking switch 684
D503 Electronic unit for lifting gear 605
D525 Electronic unit for converter 24/12V 705
D529 Electronic unit for ECAS remote control 621/644
D550 Electronic unit CTE2 49
D587 Electronic unit for ZF intarder 472
D591 Electronic unit Egas3 504
D597 Electronic unit for speed limiter for ASL-V 492
D609 Diode for light switch 208
D610 Diode for main beam/dipped beam 217
D611 Diode for lifting gear lowering valve damping 606
D612 Diode for lifting gear lifting valve damping 612
D613 Diode for lifting gear relay pump damping 610
D622 Diode for lifting gear lifting lock 613
D623 Diode for lifting gear lowering lock 607
D668 Diode for generator safety (D+) 6
D703 Diode for switching off the auxiliary heating/door contact at
drivers side 566
D704 Diode for switching off the auxiliary heating/door contact at
co-drivers side 565
D705 Diode for switching off the auxiliary heating with running engine 564
D708 Diode for interior lighting, prevent feedback to co-drivers
stepwell 1316/332
D709 Diode for interior lighting, prevent feedback to co-drivers switch 333
D710 Diode for interior lighting, prevent feedback to drivers switch 312/338
D721 Diode for parking brake, prevent feedback 104
D722 Diode for brake lights, prevent feedback 285
D745 Diode for engine brake (DEB) valves 443
D758 Diode prevent feedback to CWS 291
D759 Diode prevent feedback to brake lights 286
D802 Electronic unit for ECAS-2 655
D804 Electronic unit for DAF/Cummins interface 561
D805 Electronic unit, CUMMINS CELECT 524
D806 Electronic unit for automatic lubrication 475
D809 Electronic unit for speed limiter for ASL-G 485
D813 Electronic unit for gate safety, gearbox 39
D850 Electronic unit for ABS/ASC D-version 407
D851
D852
Electronic unit for ECAS-2 (4x2)
Instrument panel DIP-3
626
105
11
D853 Electronic unit for CWS-2 155
D855 Electronic unit for water separator 788
D862 Electronic unit, central door locking 684
D869 Electronic unit for auxiliary heating, Thermo 90 585
D870 Electronic unit for Voith retarder 133-2 448
D871 Electronic unit for auxiliary heating D3LC 572
E000 Fuse for side-light, rear left 220
E001 Fuse for side-light, rear right 232
E004 Fuse, dipped beam, drivers side 425

0209 2-7
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

Column 1 Column 2 Column 3


E005 Fuse for dipped lights indicator lamp, co-drivers side 246
E006 Fuse for main beam, drivers side 249
E007 Fuse for main beam indicator lamp, co-drivers side 250
E008 Fuse, spot lights 251
E009 Fuse, front fog lights 254
E010 Fuse, rear fog lights 256
E013 Fuse, brake lights 280
E016 Fuse, reversing lights 260
E019 Fuse for the control of glow plug/CTE/direction indicators/engine
brake 35
E023 Fuse for switch for cold start, tachograph, auxiliary heating
programming clock 22
E025 Fuse, windscreen wiper, headlight washer 97
E026 Fuse, cigarette lighter 362
E027 Fuse for 24/12V converter 17
E028 Fuse, cab interior lighting 302/329
E029 Fuse for engine brake retarders 446
E030 Fuse, horn 762
E031 Fuse for heater fan ITC unit 370/578
E033 Fuse, electric window control motor, co-drivers side 723
E034 Fuse, electric window control motor, drivers side 727
E035 Fuse for instruments and indicator lamps 101
E037 Fuse for contact switch 15
E040 Fuse, ABS 420
E041 Fuse, ABS 407
E042 Fuse, ABS 408
E043 Fuse, ABS, (semi-)trailer 404
E044 Fuse, mirror heating/adjustment 731
E048 Fuse, central power supply, (semi-)trailer 397
E051 Fuse for ECAS-1 658
E052 Fuse for ECAS remote control working light 19
E053 Fuse for ECAS diagnostic connector (16-pin) 191
E062 Fuse, lifting gear and ECAS 613/627/642
E084 Fuse, lighting 201
E091 Fuse, for air dryer element/fuel contamination separator 386
E108 Fuse for CTE-2 51
E112 Fuse for glow indicator lamp 34
E114 Fuse, auxiliary heating Eberspcher 571/579
E117 Fuse for search light 243

11
E143 Fuse for E-gas/UPEC tachograph 27
E157 Fuse, automatic lubrication 476
E160 Fuse for Cummins motor 524
E161 Fuse for Cummins motor 525
E164 Fuse for fuel heater before contact 797
E167 Fuse for take-over relay, starting motor 9
E168 Fuse for accessories/microwave 394
E170 Fuse for fuel filter/water separator control 789
E171 Fuse for fuel filter/water separator 785
E172 Fuse for ABS (semi-)trailer 10A 405
E182 Fuse for centralised lubrication 683/693
E501 Control switch for back-up light 260
E507 Proximity switch for axle load protection of lifting-gear
(10 tonnes) 604

2-8 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

Column 1 Column 2 Column 3


E508 Thermal switch for air-conditioning compressor 372
E509 High/low pressure air-conditioning control switch 372
E511 Brake light control switch 280
E514 Control switch for stepwell/interior lighting, door switch on drivers side 309/329
E515 Control switch for stepwell/interior lighting, door switch on co-drivers
side 315/331
E524 Control switch for lifting-gear limit switch oil pressure 611
E525 Control switch for central upper storage compartment lighting 304/354
E526 Control switch for central lower storage compartment lighting 306
E527 Control switch for right-hand storage compartment lighting 308
E528 Control switch for left-hand storage compartment lighting 358
E529 Control switch for right-hand tool compartment lighting 359
E555 Control switch for lighting in storage compartment under lower bed 355
E560 Control switch for left-hand storage compartment lighting 352
E561 Control switch of gearbox gate safety 40
E564 Engine brake control switch 64
E565 Control switch for auxiliary-heating fan, Thermo 90 595
E566 Control switch for thermostat for auxiliary heating Eberspcher (D1LC) 571
E570 Control switch for coupling/PTO N/10 272
E571 Control switch for auxiliary heating Thermo 90 593
E575 Clutch proximity switch 503/557
E576 Control panel for auxiliary-heating fan, Thermo 90 597
F000 Parking brake control switch 101
F006 Control switch for differential lock, 1st differential 144
F007 Control switch for differential lock, 3rd differential 148
F011 Control switch for engine oil pressure 164
F016 Control switch for engine air filter 166
F033 Control switch for splitter signalling 127
F038 Control switch for differential lock, 2nd differential 147
F047 Control switch for steering system (1st circuit) 160
F048 Control switch for steering system (2nd circuit) 162
F050 Control switch for differential lock pressure (1st and 2nd diff.) 145
F076 Switch for oil level HGS 171
F087 Control switch for gearbox PTO 150
F088 Control switch for gearbox PTO 152
F501 Engine-speed sensor 107
F509 Cab temperature sensor of auxiliary heating 596
F512 Sensor for ABS blocking signal, front left 406
F513 Sensor for ABS blocking signal, front right 407

11
F514 Sensor for ABS blocking signal, left-hand drive axle 408
F515 Sensor for ABS blocking signal, right-hand drive axle 410
F531 Sensor for accelerator pedal E-gas 515
F533 Vehicle-speed sensor (4-pin) 1st 22
F535 Engine coolant temperature sensor 115
F544 Sensor for coolant temperature of secondary retarder 456/469
F571 Sensor for accelerator pedal ECS 540/541
F585 Sensor for engine coolant level 167
F608 Sensor for fuel level 116
F612 Height sensor, ECAS left-hand rear axle 626/655
F613 Height sensor, ECAS right-hand rear axle 627/657
F614 Height sensor, ECAS front axle 628/658

0209 2-9
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

Column 1 Column 2 Column 3


F615 Pressure sensor, ECAS driven axle, left/right 659
F616 Cab locking sensor 289
F620 Sensor for oil temperature in Voith retarder 133-2 454
G000 Relay, width/marker/tail lights 200/220
G001 Relay, dipped beam 217/245
G002 Relay, main beam 218/249
G003 Relay, spotlights 219/251
G004 Relay, front fog light 210/254
G005 Relay, rear fog light 214/256
G014 Glow-filament relay 33/82
G015 Contact relay 5/15
G028 Relay for electric window control, co-drivers side 722/730
G029 Relay for electric window control, co-drivers side 724/732
G030 Relay for electric window control, drivers side 726/738
G031 Relay for electric window control, drivers side 728/739
G036 Relay for brake light, 1st 280/281
G052 Lifting-gear motor relay 609/617
G065 Heater fan relay 579/583
G066 Lifting-gear takeover relay 609/611
G170 Auxiliary-heating fan relay 579/595
G178 Relay, accessories 16/17
G201 Relay for fuel heater EFPH 794/797
G203 Starting-motor takeover relay 9/14
G231 Radio lighting relay (12V) 706/708/712/713
G234 Relay for window control, fuel filter/water separator 785/791
G236 Windscreen wiper microrelay (speed 1 or 2) 90/92
G237 Windscreen wiper microrelay (automatic zero position) 91/93
G238 Headlight-washer microrelay 88/100
G239 Relay for disengaging third brake 421/434
G240 PTO/engine speed microrelay 101/153
G243 Engine brake (DEB) microrelay 438/440
G247 Auxiliary-heating fan relay 578/584
G257 Recirculation valve microrelay 381/383
G258 Recirculation valve microrelay 381/384
G259 N-10-PTO control relay 272/273
G267 Air-conditioning microrelay 370/372
G279 Air-conditioning microrelay 373/375
G280 Heater fan relay 378/380
G284 Microrelay for Voith retarder 133-2 446/447

11 G297
G300
Cab air suspension relay
Microrelay for auxiliary heating, Thermo 90
288/291
576/577
G301 Microrelay, light D+ 203/204
G302 Microrelay for Swedish lighting 202/206
G303 Starting motor lock relay 5/12
G516 Central earth cab co-drivers side 294
G525 Central earth flywheel housing motor 547
G718 Connection parking brake/PTO 102
G721 Speed regulator switch connection 518/539
G723 Connection for central door locking 694
G725 Connection for auxiliary heating D3LC 570
G726 Connection panel switch DEB 438

2-10 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

2.4 SUBDIAGRAMS OF CIRCUIT DIAGRAM 1316630/06-12

1 Charging circuit/starting motor/contact


switch/starter switch
8 Light switch/Rear/side marker and parking
lights/Swedish lighting FA
9 Light switch/Rear/side marker and parking
lights/Swedish lighting FT
25 Voith retarder
26 ZF intarder
30 DCI
41 Auxiliary heating Webasto Thermo 90
44 Fuel filter/water separator
45 Fuel line heater

11

0209 2-11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

1. CHARGING CIRCUIT/STARTING MOTOR/CONTACT/STARTER SWITCH


CONTACT CIRCUIT
If a connection is made between contacts 1 and
6 with contact/starter switch C539, a voltage is
applied through fuse E037, switch C539 and
wire 1130 to contact 85 of relay G178.
Because relay G178 is activated, a connection is
made between contacts 30 and 87 and a
voltage is applied through fuse E037, wire 1100,
the contacts 30 and 87 of relay G178, wire 1147,
and through fuses E027 and E052 to the
electronic unit of converter 24 V/12V D525 and
the work light switch C725.
If a connection is made between contacts 1 and
4 with contact/starter switch C539, a voltage is
applied through fuse E037, wire 1100, switch
C539 and wire 4001 to contact 85 of relay G015.
As a result, relay G015 is activated, so that wire
1000 is connected to wire 1010. Now voltage is
applied to the supply behind contact circuit
(connection point 1010) and, through resistor
B036 and diode D668, to the connection points
D+ of the alternator A502, connection point 85 of
relay G303 and to the electronic unit CWS
D853.
START CIRCUIT
When the engine is started, a connection is
made between the contacts 1 and 2 with
contact/starter switch C539. The voltage now
runs from the batteries through wire 1000, fuse
E037, connection 12 of the contact/starter
switch, wire 4002 and contacts 30 and 87 of
relay G303, wire 4009, to connection point 50 of
starting motor B010. The coil of the starting
motor relay is now activated, so that a voltage is
supplied to the starting motor, as a result of
which the motor will start operating.
As soon as the engine is running, the voltage on
connection D+ of the alternator will increase to
the adjustment voltage (= board voltage). This
voltage will cause the coil of relay G303 to be
energised. It will break the connection between
30 and 87A and connects 30 to 87. As a result,
11 wire 4002 is disconnected from wire 4009. In
this situation it is no longer possible to start.

2-12 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

CHARGING CIRCUIT
If the contact is activated, a voltage is applied to
resistor D+ B036.
The other side of the resistor is connected to the
D+ connection of the alternator through diode
D668 and wire 1020.
The D+ connection is connected to earth
through the integrated voltage regulator in the
alternator A502. This will cause a small current
to run, causing a magnetic field in the alternator.
After starting, the voltage on clamps B+ and D+
will increase to approx. 29 V. This is caused by
the fact that the regulator disconnects the earth
connection in the regulator and connects it to
the battery voltage. This voltage is also applied
to wire 1020, so that the difference of potential
over the resistor becomes 0 V. The magnetic
field now disappears, so that the generator is
not activated for a short time. This will reduce
the voltage on outputs B+ and D+.
The regulator is activated if the voltage drops
below 27.6 V. This way, the generator voltage
supply remains relatively constant. The batteries
are fed by generator output B+.

11

0209 2-13
11

2-14
D878
1000
1000
1010
1010
1100 1147
1130 1147 1020
85 30

15A
10A
10A
10A

E037
E027
E052
B036
E019

D668

G178
86 87A 87
1024

2/233
1/233
3/402
1/402

15/402
19/402
20/402
32/400
10/403
12/403
34/400
13/402
16/402

1/412
C539

1000
1010
1100
1100
1147
1147
1147
1106
1110
1020
1020
1020
1202
1202
1100
8

1130
G243 D813
3 1

176
1
383 24 13

1110

2/412
4/412
6/412
1020
1202

C775
4009 D525 C725 D853 A040 1202 1202 3
2 5 B6 7

4001
4
1010 35 22 7 42
176

4002
4002 4002 4002 4002
1202
1202
1202

383

4009
1000
2
4002 1020 45/ 42/

1020
1000 232 232 5
185

30 85 0 1 5

1
114
1

4002
D550
C726

G303
1202

87 87A 86 55/ 16/ 7 1


D827 232 232
1020

4009

4009
1000
1000
1000
1000
A4 E564
41 2
1010 14
4011

114
114
114
4049

27 B A 10
E043 E168 87 85 4011
A1 A1
23 21 176

1000
1000
G015
G014 30 86
1
3
4049
4049
4049

1000

4002
1000
1000
1000
376
114
371

10 12 7

1000 1000
4049
4049
4049

1316630/06-12
50 30 B+ C754 D804
5 1 6
30 30
M 3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

G
B192

B010
A502

A500
Modifications to the electrical installation from chassis number 0E459335

D D+
31
1020
114

G525
G525
G525

EL000242
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

8. LIGHT SWITCH/REAR/SIDE MARKER AND PARKING LIGHTS/SWEDISH


LIGHTING FA
REAR/SIDE MARKER AND PARKING LIGHTS
FOR SUBDIAGRAM AND IDENTIFICATION:
SEE MAIN GROUP ELECTRICAL SYSTEM
SUBDIAGRAM OF CIRCUIT DIAGRAM
1316630/05
SWEDISH LIGHTING
When the engine is running, a D+ signal is
available on connection point 1 of relay G301
through resistor B036 and diode D668. If this
relay is activated, a connection is made between
connection points 3 and 5.
This voltage is applied to connection point 5 of
relay G301 through fuse E084 and wire 1101.
From connection point 3 of relay G301 and wire
2100, this voltage is applied to connection point
85 of relay G000. This is energised. Now a
voltage is applied to C022, C074, C012 and
C010 through connection points 30 and 87 of
relay G000, print track 2101 and fuse E000. This
voltage is also applied to C023, C075, C011 and
C013 through fuse E001 and wire 2103.
Wire 2100 is connected to point 3 of relay G301
but also to point 3 of relay G302. If the light
switch C622 is not operated, relay G302 is not
activated, so that the voltage is also applied to
C775 through contacts 3 and 4 and through wire
2110 and diode D610. As a result, the dipped
beam is switched on as well.
If the light switch C622 is in marker position, a
voltage is applied to connection point 1 of relay
G302 through wire 2105.
The relay is activated, as a result of which points
3 and 4 of relay G302 are no longer connected.
This voltage is also applied to connection point 4
of relay G301 and through wire 2100 to point 85
of relay G000, so that it is again activated.
When the engine is running in this situation, a
voltage from the D+ connection of the alternator
is applied to connection point 1 of relay G301
through resistor B036 and diode D668. The
relay is activated, so that a connection is made

11
between points 3 and 5. Now relay G000 will be
activated (power supply wire 1101), so that
again only the marker lights will be switched on.
VARIANTS

Location
25, 31 These are present only in a vehicle with
Swedish lighting.

0209 2-15
11

2-16
D878
1000 1000
1010 1010
2100
2154 1020 2100

10A
E084
B036

D609
D610
D668
1024

14/403
24/401
28/401
22/401
13/402

1101
2110
2110
2154
2100
1020
8
C775

286
4 4
10 383
C775

2110
7

1020
10

288
4

1101
C727 4
D853 2 2100

2110
B15 11
7 176
B130 A502
3 D+
33 1

1101
2100
D852 5

8
B10 2110 2110

1020
6

529
176 C773 C764 2
5 5
11 33

114
1

2110

1101
4 2105

2100
2110 1020
1020

2100 1020
281

284
3

529
1

2105

2110
2110
3 1 3 1

529
3

1101

1101
! !
A040

7 12

G302
B129 5 4 2 5 4 2
G301
3

2/231
33

2110
2110
0 I II

2110
1101
2105

1316630/06-12
C622
1020
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

1/231
4/231
Modifications to the electrical installation from chassis number 0E459335

2110

2105 2105

1101 1101

EL000238
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
2-17 0209
EL000239 1316630/06-12 8
54
55
1010
1000

2100

56
57
85

58
M

5/401
86 87A

59
60
87
30

61

G000
62
5

4
43

1113
A001
2101

63

11
15A
10
27

16/402
3

1113 1113 1113 1113


64

495 115 E048


65
1

2102
66
2

2103
67
68

A026
69
70
71
72
C022
10A
D
11
5
7

8
2

73 33/400
2102 2102 2102 2102 2102
115 495 C074 495 115 E000
74
75
2102
2102

2
3

6
5

76
2102 2102
C012 284 281

77
78
2102

1
4

2
1

79
2102 2102
C010 161 189

80
12

81
D878

495

82
83
1

84
284
2

85
12
2102

86
6
8

6
2103 2103 2103

87
495 115

88
A000

89
90
12

91
C023

8
2
281

92
2103

93
C075
2103

94
10A

12
3
2
5

2
1
28/400
2103 2103 2103 2103

96
194 161 C011 161 189 E001

96
2103

97
18
12
3
3

6
5

98
2103 2103
286 288 C013 288 286

99
1010
1000

100 101 102 103 104 105 106


Modifications to the electrical installation from chassis number 0E459335 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

9. LIGHT SWITCH/REAR/SIDE MARKER AND PARKING LIGHTS/SWEDISH


LIGHTING FT
REAR/SIDE MARKER AND PARKING LIGHTS
FOR SUBDIAGRAM AND IDENTIFICATION:
SEE MAIN GROUP ELECTRICAL SYSTEM
SUBDIAGRAM OF CIRCUIT DIAGRAM
1316630/05
SWEDISH LIGHTING
When the engine is running, a D+ signal is
available on connection point 1 of relay G301
through resistor B036 and diode D668. If this
relay is activated, a connection is made between
connection points 3 and 5.
This voltage is applied to connection point 5 of
relay G301 through fuse E084 and wire 1101.
From connection point 3 of relay G301 and wire
2100, this voltage is applied to connection point
85 of relay G000. This is energised. Now a
voltage is applied to C022, C074, C012 and
C010 through connection points 30 and 87 of
relay G000, print track 2101 and fuse E000. This
voltage is also applied to C023, C075, C011 and
C013 through fuse E001 and wire 2103.
Wire 2100 is connected to point 3 of relay G301
but also to point 3 of relay G302. If the light
switch C622 is not operated, relay G302 is not
activated, so that the voltage is also applied to
C775 through contacts 3 and 4 and through wire
2110 and diode D610. As a result, the dipped
beam is switched on as well.
If the light switch C622 is in marker position, a
voltage is applied to connection point 1 of relay
G302 through wire 2105.
The relay is activated, as a result of which points
3 and 4 of relay G302 are no longer connected.
This voltage is also applied to connection point 4
of relay G301 and through wire 2100 to point 85
of relay G000, so that it is again activated.
When the engine is running in this situation, a
voltage from the D+ connection of the alternator
is applied to connection point 1 of relay G301
through resistor B036 and diode D668. The
relay is activated, so that a connection is made

11
between points 3 and 5. Now relay G000 will be
activated (power supply wire 1101), so that
again only the marker lights will be switched on.
VARIANTS

Location
25, 31 These are present only in a vehicle with
Swedish lighting.

2-18 0209
5

0209
D878
1000 1000
1010 1010
2100
95XF series

2154 1020 2100

10A
E084
B036

D609
D610
D668
1024

14/403
24/401
28/401
22/401
13/402

1101
2110
2110
2154
2100
1020
8
C775

286
4 4
10 383
C775

2110
7

1020
10

288
4

1101
C727 4
D853 2 2100

2110
B15 11
7 176
B130 A502
3 D+
33 1

1101
2100
D852 5

9
B10 2110 2110

1020
6

529
176 C773 C764 2
5 5
11 33

114
1

2110

1101
4 2105

2100
2110 1020
1020

2100 1020
281

284
3

529
1

2105

2110
2110
3 1 3 1

529
3

1101

1101
! !
A040

7 12

G302
B129 5 4 2 5 4 2
G301
3

2/231
33

2110
2110
0 I II

2110
1101
2105

1316630/06-12
C622
1020

1/231
4/231
2110

2105 2105

1101 1101

EL000240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E459335

2-19
11
0209 2-20
EL000241 1316630/06-12 9
54
55
2100
1010
1000

56
57
85

58
M

5/401
86 87A

59
60
87
30

61

C022 G000
62
2101

281
12

63

11
C154
64

2102
8
2

65

C074
5
7

8
2

66

2102 2102 2102 2102


493 115
67

C156
8
2

68

2102
284
493
12
11

69

C158
2102

2102
70

10A
2
3

6
5

33/400
2102 2102 2102 2102
71

C012 284 281 E000


72
2102

1
4

2
1

73
2102 2102
161 189
74
C010
75
15A
10
27

16/402
5

1113 1113 1113

76
493 115 E048

77
1

78
A003

79
1

12

493

80
2

2102

81
D878

82
6

2103

83
493
A002

84
8
2
2103

2103

85
C157

86
8
2
2103
115

87
C159

88
2103
2103

89
90
91
C023
8

92
115

93
C155
2103

94
8
2
2103

C075

96
10A

96
12
3
2
5

2
1
28/400
2103 2103 2103 2103

97
194 161 C011 161 189 E001

98
2103

18
12
3
3

6
5

99
2103 2103
286 288 C013 288 286
1010
1000

100 101 102 103 104 105 106


95XF series Modifications to the electrical installation from chassis number 0E459335
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

25. VOITH RETARDER


OPERATION
The electronic unit of the Voith retarder (D870)
is fed behind the contact through fuse E029.
If the ABS is active, wire 4619 is switched to
earth by relay G239. As a result, the Voith
retarder is deactivated.
The Voith retarder switch (C799) is fed through
wire 4710 and is equipped with 4 outputs
(positions 1 -- 4) which are connected to the
Voith retarder unit. These are the 4 brake
positions.
This is how the electronic unit controls the Voith
retarder valve (B298).
If the coolant temperature is too high (measured
by the coolant temperature sensor (F544)), the
retarder control reduces the retarder pressure
by reducing the current through the proportional
magnetic valve.
A warning lamp on the instrument panel DIP--3
(D852) indicates whether or not the retarder is
active. A signal is also supplied to the CTE--2
unit (D550) through wire 3420 to disengage the
cruise control when using the retarder.
There is a connection on the CTE--2 unit to
supply the speed signal through wire 3502. This
wire is also connected to the electronic unit of
the Voith retarder (D870).

11

0209 2-21
11

2-22
D878
1000 1000
1010 1010

10A
E029
18/400
6
1230 3420 3420

1230
1230 465

465
1
1 3 16/200
D852

1230
1230
D813

G284
2 4 5 3
13

3502
3502

445
465
5 8

1230
5111
3420
3502
3502
3502
3420

D802
1230 22
34
6/200
5/200
2/239
5/202

D870
11/200

1/ 13/ 8/ 2/ 19/ 38/

25
468 468 470 470 232 232
D550

15/ 2/ 3/ 1/ 6/ 5/ 4/ 9/ 8/ 6/ 5/ 4/ 9/ 10/ 3/ 41/


468 469 469 469 469 469 468 469 468 468 468 468 468 468 470 232

4887
4960
5109
5110
3515
3516
3542
3543
4711
4712
4713
4714
4710
4710
4619
4619

4619 4619

352
352
352
352
352
352
352
352
471
471
471
471
471
471
465
371
403

14 12 7 8 4 6 1 2 7 6 5 3 4 8 13 9 3

4887
4960
5109
5110
3515
3516
3542
3543
4711
4712
4713
4714
4710
4710
4619
4619
4619

1 2 3 4 D804 G239

1316630/06-12
11 3
1 1 6 5 3 2 4 8 30 23
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

F544
F620

B298
Modifications to the electrical installation from chassis number 0E459335

2 2
C799

EL000245
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

26. ZF INTARDER
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 2-23
11

2-24
D878
1000 1000
1010 1010

10A
E029

6
18/400
3420 3420
461
1230

D813

D853
3
13 12/

3502
3502

16/200
461

D852 395 1

461
445
8 5
1230

3417

3420
3502
3502
3502
3420
461
5
D802
22
34

3417
D587
38/ 19/ 5/ 15/ 2/ 1/
232 232 338 338 338 338

6/200
5/200
2/239
5/202

11/200
D550

26
41/ 21/ 12/ 4/ 13/ 25/ 3/ 23/ 14/ 18/ 10/ 22/ 9/ 8/
232 338 338 338 338 338 338 338 338 338 338 338 338 338

4619
4619
3515
3516
4888
4960
4887
4883
4711
4712
4713
4714
1230
1230

4619 4619

461
371
403
328
328
328
328
328
461
464
464
464
464
464
464

13 9 3 4 6 15 12 14 21 7 6 5 3 4 8

4619
4619
4619
3515
3516
4888
4960
4887
4883
4711
4712
4713
4714
1230
1230

D804 G239
11 3
30 23 1 6 5 3 2 4 8
1 1

1316630/06-12
F544
B089
B088
A021

11
2 2 2
C799
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E459335

328

16

EL000246
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

30. DCI
VARIANTS

Location
70 This depends on the speed-limiter type.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 2-25
11

2-26
D878
1000 1000
1010 1010
1223 4619 1202
4092
1 3 1 3

15A
10A
10A

E143
E040
E019
D745

G239
G243
2 4 5 2 4 5
M

1/403
3/403
5/401

23/400
35/400
19/403
21/403
35/403
16/401
27/403
33/403
32/403
33/401
31/401

1202

4092
D587
21

4049
26

1234
1223
1223
4614
4619
4093
4093

G004

1202
1202
86

376
11

D550
11
42/ 41/ 25/ 55/

377
377
114

2 15 18
1/ 232 232 232 232

4619

1234
4092
4092
134
13

1223
4614
B501
4093

3 B247 B248

461
1 1 1

1202
4619
4686
4049
4049
4049
2

D813

1234
1234
D850 D850 4619 24 24
7 17
0 I
371

8
23 23

371
443
371
376
9 9 7 10 C754

378
371
2 1

4619
4093
4093

7 5

4619
4686
4049
4092

1234
1234
4049
D804
19/ 11/ 12/ 4/ 7/
334 334 334 334 334

1234

30
10/ 1/
334 334

1234
1234
1234
D591
28

336
443
2 8
28

4684
7

1234
D805
443
4

1234
4684
29

Bn Zt

E575
Bw

1316630/06-12
C748 21
B
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

15
Modifications to the electrical installation from chassis number 0E459335

176

EL000249
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
95XF series

F571 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805 D805
1 13 F 1 5 6 9 16 25 4 27 8 H G
29 29 29 29 29 29 29 29 29 29 29 29 29 29

3048
3047

3048
3047
A031
A

3061
3053
3055
3056
3054
3059
3060
3057
3058
3052
3048
3047
4081
4082
A031
29 B
29
14 16 17 15 20 21 18 19 13 11 10 28 29

336
336
336
336
336
336
336
336
336
336
336
336
336

3053
3055
3056
3054
3059
3060
3057
3058
3052
3048
3047
4081
4082
14/ 26/ 29/ 30/ 24/ 28/ 27/ 32/ 31/ 23/ 35/ 34/ 21/ 22/
334 334 334 334 334 334 334 334 334 334 334 334 334 334

D804

30
13/ 17/ 16/ 2/ 3/ 20/
334 334 334 334 334 334

3435
4080

4693
4697
4697
9011
4083

371
371
371
371
14 15 5 13

3435
4080

11 41

4693
4083
4083
4083
!

371
336
F571

378
114

6 20
1

192
192
336
3 2 30 29

3435
3435
4080

4693
4083
4083
4697
4697
9011

1316630/06-12
D591 D853
30 A14 1
28 7

378
19
5
B192

0 I
2

C738
A021

4083
4083
4697
4697
5

9011
7 1
D805 D805 D529 D591
10 2 7 44
29 29 33 28
G525
G525

EL000250
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E459335

2-27
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E459335 95XF series

41. WEBASTO AUXILIARY HEATING, THERMO 90


VARIANTS

Location
78 Wire 4009 only applies in the case
of a VF.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

2-28 0209
5

0209
D878
1000 1000
1010 1010
1211 3402
95XF series

1 3

15A
15A
10A

E031
E114
E035
G240
2 4 5

1 C588 7 D591 F000


1201 2 19 2

15/401
34/402
14/401
16/400
14/400
13/400
3452 3452 12/400 3402
20 1211
397 378

380
5

1201
1201
1156
1156
4660
3410
12 F087

1156
3410 3410 1
7
DVB DVB 3410

1156
5 1 115

397
0 I 0 I D869

1201
5/
168

1201
E571

C778
1201

1156
4660

376
1

4660
1201 7 1 2 3
3 1
!

383
383
1 4

383
3

380
15 1/ 1/ 6/ 6/ 3/ 9/ 3/ 7/ 1/ 2/

1201
C802 518 168 167 168 168 167 167 167 167 167
2 4660

1201
1156

G300
4660
4980
20 5 4 2
3410

4980
4980
4666
4667
4668
4981
4663
4664

3557 3557

1201
C760
1156
2
145
145
145
145
145

5 6 11 1 2
20

478
478
397
1 3 6
1156 1156

41
4981

1201

1156
1156
4660
4980
4980
4980

383
478
478
7 5 4

478
6
4667
4668
4981
4981
4663
4981
4664

4980
4666

1201
1201
4892
4892
1156
1156
1156
4690
4660
5/530
12/530
1/530
6/530
7/530
2/530
11/530

2/ 6/ 4/ 7/ 8/ 6/ 3/
85 30 85 30 480 480 480 480 480 173 173
M M

E576
E565
B204

G247
G170
86 87A 87 86 87A 87 5/ 7/ 5/
480 173 173

1316630/06-12
1156 1156
8/530

478

4892 9
13

145
478

EL000243
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E459335

2-29
11
11

2-30
D878
1000 1000
1010 1010

15A
E037
15/402
1100
G178
1100 30
1
D869

1100
4/ 5/ 8/ 10/ 1/ 2/ 4/
167 167 167 167 166 166 168

1/412
C539

4922
9300
9300
4665
4935
4936
4002

145
145
145
383
383
10 12 3 5 6

2/412
4/412
6/412

41
9300
4935
4936
2

4001

4002
1130

115
115
383
30 31
4002 G015 G178
85 85
! A 1

4922
9300
9300
4665
4935
4936
4002
4009

3/530
10/530
9/530
4/530
1 M 2
45/
232
B068

B204
D550
4009
27
114

1316630/06-12
4002
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E459335

B010
50
A

EL000244
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

44. FUEL FILTER / WATER SEPARATOR


If the vehicle is switched to contact, a voltage is
applied through wire 1010 and fuse E170 both
to connection point 1 of the electronic unit
(D855) and to connection point 6 of the fuel
filter/water separator switch (C747). If the switch
is operated, relay G234 is activated through wire
5048. Now a voltage is also applied, through
wire 1000, fuse E171, wire 1179, contacts 3 and
1 of relay G234 and wire 5051, to connection
point rdzt1 of fuel filter/water separator sensor
(B241). If the heating element is switched on
with switch C747, the LED ON in the electronic
unit D855 will be lit.
If the sensor in the fuel filter/water separator
section detects water, the LED DRAIN in the
electronic unit (D855) is activated through wires
5049 and 5050.

11

0209 2-31
11

2-32
D878
1000
1000
1010
1010

2/233
1/233
1010 1010

1000
B1

1000
1010
A1
1010

10A
E170
87

15A
E171
B2
A2

G015
30

1000
1000
E117

5048
1179
1285
1000 2
19
2 3
2630

G234
4 5 1

1000
1000
5051

44
2630

114
114
B A

519
3 1 1 2
5049 5049
189

13
520 519 521

5051

1000
1000
5048
1285
2630

1285
1285

520
3
291

G014 5
1

5051
5049
521

5049
3
1
5048
1285
2630

rdzt1 rd1 gl rd

1000
1000
1000
6 7

1000 1000 ON DRAIN

1316630/06-12
B+

B241
D855

50 30
C747

M 3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

G
rdzt2 rd2 gl zt 2 10

B010
A502

A500
Modifications to the electrical installation from chassis number 0E459335

D D+ 5048
31 4
5050
521

5050
4
2 2 3
194

5050 5050 12

519 520
6
520 519 521

G525
G525

EL000247
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E459335

45. FUEL PREHEATING


If the vehicle is switched to contact, a voltage is
applied to connection point 6 of the fuel
preheating switch (C677) through wire 1010 and
fuse E170. If this switch is operated, the voltage
is applied to connection point 2 of relay G201
through wire 6008. This is energised. Now a
voltage is applied to connection point 1 of the
fuel heating element (B182) through wire 1000,
fuse E164, wire 1190, contacts 3 and 1 of relay
G201 and wire 6009.

11

0209 2-33
11

2-34
D878
1000
1000
1010
1010

2/233
1/233
1010 1010

1000

1000
1010
1010 A1 B1
87

15A
10A

E164
E170
A2

G015
B2
30

1000
1000
E117

1190
1000 2
19

2630

1000
1000
6008

1190

45
2630
3 2

114
114
B A
189
13

G201
1 5 4

1000
1000
6008
1285
2630

6009
291

G014 1 1 1 5
1 6009
3 522 6008
1285
2630

6009

1000
1000
1000
6 7
1
1000 1000

1316630/06-12
B+

B182
50 30
C677

2
M 3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

G
2 10

B010
A502

A500
Modifications to the electrical installation from chassis number 0E459335

D D+ 6008
31

522
6
194

12

G525
G525

EL000248
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

3. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM


CHASSIS NUMBER 0E473500
3.1 OVERVIEW OF MODIFICATIONS TO THE ELECTRICAL INSTALLATION

Modification/Chassis numbers
Electrical system From chassis Modification See sub-
number diagram no.
Voltage before and 0E473500 Changed connector on printed circuit for wires A
after the contact 1000 and 1010
CTE 0E473500 CTE-2 (D550) changed to CTE-3 (D884) 5
Air conditioning 0E473500 Air-conditioning relay (G279) no longer connec- 20
ted in series with switches E508 and E509
Starting circuit 0E477514 Starter lock relay (G303) removed, now 1
mechanical starter lock in ignition lock
Gearbox gate 0E473500 Gate safety activation changed, now activated 13
safety through CTE-3
E-gas 3 0E473500 Fuse for E-gas (E197) added 28
Oil level HGS 0E475536 Switch for oil level HGS (F076) removed 7
Search light 0E481530 LED-lighting added for air-conditioning switch 19
(C760) and recirculation switch (C802)
Door lock 0E481530 Fuse E182 changed to fuse E026 36
Wire mark 1181 changed to 1105
Air conditioning 0E481530 LED-lighting added for air-conditioning switch 20
(C760) and air-conditioning recirculation switch
(C802)
CWS-2 0E493304 Air filter switch (F016) removed 7
UPEC Depending on UPEC system added 47
whether vehicle is
fitted with UPEC
ABS / ASC Depending on Wires 3484 and 3485 added in connection with 23
whether vehicle is UPEC system
fitted with UPEC
Connector sockets Depending on Various changes in connections because of 42
FT whether vehicle is modified and new systems
fitted with UPEC Connector A046 added in view of UPEC system
Connector sockets Depending on Various changes in connections because of 43
FA whether vehicle is modified and new systems

Auxiliary heating
fitted with UPEC
0E502734
Connector A046 added in view of UPEC system
Webasto Thermo 90 replaced by Eberspcher 46
11
Hydronic 10

0209 3-1
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

3.2 CIRCUIT DIAGRAM 1316630/13-23

This page provides room for your own notes on


the circuit diagram.

11

3-2 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

3.3 OVERVIEW OF BASIC CODE NUMBERS IN CIRCUIT DIAGRAM


1316630/13-23

Column 1 : Basic code number


Column 2 : Description
Column 3 : Number on search bar of circ
uit diagram 1316630/13-23
Column 1 Column 2 Column 3
A000 (Semi-)trailer socket (7-pin) 56/57/230/241/284/399
A001 Rear fog light back-up light socket (7-pin) 258/262/397/399
A004 ABS FA socket (7-pin) 404
A007 24V socket (2-pin) 395
A021 Diagnostic socket (16-pin) 191
A026 Superstructure side-lights (4-pin) 230/241/396/400
A027 Accessory socket (4-pin) 400
A031 Diagnostic socket, 2-pin, SAE CUMMINS 849/850
A038 Accessory socket (2-pin) 40A 394
A040 Alarm system socket 776
A042 Dashboard socket (2-pin) 360
A043 Chair console socket on drivers side (2-pin) 392
A046 Connector for the body builder for remote control connection 908
A500 Batteries (2) 2
A502 Generator of integrated voltage regulator 4
B000 Windscreen-wiper motor 84
B001 Windscreen-wiper pump motor 92
B002 Headlight-washer pump motor 94
B003 Electric motor for window control, drivers side 728
B004 Electric motor for window control, co-drivers side 724
B005 Left-hand mirror adjustment motor 741/750
B006 Right-hand mirror adjustment motor 745/754
B007 Vehicle/engine speed regulator motor E-gas 818
B009 Roof hatch motor 772
B010 Starting motor 8/11
B011 Electric motor for speed limiter 878
B015 4-speed heater fan 376/378/521/522/523
B017 Mirror heating, drivers side 758
B018 Mirror heating, co-drivers side 759
B023 Radio 707
B024 Left-hand loudspeaker 708/714
B025 Right-hand loudspeaker 709/715
B026
B028
Citizen Band
Air horn
711
762 11
B030 Cigarette lighter, drivers side 362
B032 Seat heating, drivers side 388
B033 Seat heating, co-drivers side 390
B036 Resistor, alternator, D+ 6
B038 Glow filament 30/947
B039 Glow filament 30/947
B040 Glow filament 948
B041 Glow filament 948

0209 3-3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Column 1 Column 2 Column 3


B042 Air dryer element heating 386
B043 Air-conditioning compressor 369
B071 Lifting-gear lifting valve 613
B072 Lifting-gear lowering valve 607
B073 Lifting-gear motor pump 617
B079 Valve single-H-safety 81
B088 Intarder valve, proportional 468
B089 Intarder valve, air supply 466
B122 Fuel metering pump for auxiliary heating, Eberspcher 510/526
B129 Electric motor for left-hand headlight-height adjustment 678
B130 Electric motor for right-hand headlight-height adjustment 680
B131 Magnetic valve pump unit/injector cylinder 1 919
B132 Magnetic valve pump unit/injector cylinder 2 921
B133 Magnetic valve pump unit/injector cylinder 3 922
B134 Magnetic valve pump unit/injector cylinder 4 925
B135 Magnetic valve pump unit/injector cylinder 5 926
B136 Magnetic valve pump unit/injector cylinder 6 928
B166 Valve, ECAS front axle 634/665
B168 Glow filament for D1LC auxiliary heating 508
B170 Automatic lubrication pump with push-button switch 475
B174 Electric motor for speed limiter 871
B175 Roof panel motor Super Space Cab 766
B178 Left-hand loudspeaker 716
B179 Left-hand loudspeaker 718
B180 Right-hand loudspeaker 719
B181 Right-hand loudspeaker 720
B182 Fuel heater 797
B185 Radio 713
B186 Loudspeaker filter, drivers side 717
B187 Loudspeaker filter, co-drivers side 719
B192 Engine brake valve 79/851/934
B199 Central door locking, drivers side 688
B200 Central door-locking motor, co-drivers side F249 XH/XC 683/693
B237 ASC valve 419
B238 Valve ECAS driven axle, left/right, air supply (FT) 632
B241 Sensor for heating element fuel filter/water separator 785
B243 Axle locking differential control valve 265
B244 Inter-axle locking differential control valve 268
B245 PTO control valve 273

11 B246
B247
PTO control valve
Engine brake (DEB) valve
277
440
B248 Engine brake (DEB) valve 441
B250 Valve ECAS driven axle, left/right, air supply (FA) 630
B252 Recirculation valve 381
B253 Valve ECAS driven axle, left/right, air supply 662
B254 Valve ECAS trailing/leading axle lifting/lowering 667
B256 Left-hand front ABS valve 411
B257 Right-hand front ABS valve 413
B258 Left-hand rear ABS valve 415
B259 Right-hand rear ABS valve 417
B290 Electro-pneumatic boost pressure valve 930
B293 Gearbox gate safety valve 45

3-4 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

Column 1 Column 2 Column 3


B294 Switch-off cab suspension valve, front height control 288
B298 Switch-off cab suspension valve, back height control 452
B501 Compact tachograph 22
C000 Dipped beam, left 245
C001 Dipped beam, right 246
C002 Main beam, left 249
C003 Main beam, right 250
C006 High-beam headlight, left 251
C007 High-beam headlights, right 252
C008 Fog light, front left 254
C009 Fog light, front right 255
C010 Side-headlight, left 220
C011 Side-headlight, right 232
C012 Side-light, front left 222
C013 Side-light, front right 233
C014 Direction indicator lamp, front left 48
C015 Direction indicator lamp, front right 51
C016 Direction indicator lamp, left, side 50
C017 Direction indicator lamp, right, side 54
C018 Rear direction indicator, left 49
C019 Rear direction indicator, right 52
C020 Brake light, left 281
C021 Brake light, right 283
C022 Rear light, left 225
C023 Rear light, right 236
C024 Fog light, rear left 256
C025 Fog light, rear right 257
C026 Back-up light, left 260
C027 Back-up light, right 261
C046 Map-reading lamp, drivers side 322/349
C047 Map-reading lamp, co-drivers side 323/351
C052 Heater fan light, left 366
C053 Heater fan light, right 367
C062 Stepwell lighting, drivers side 309/331
C063 Stepwell lighting, co-drivers side 315/333
C064 Central upper storage compartment lighting 304/356
C065 Central lower storage compartment lighting 305
C066 Right-hand storage compartment lighting 307
C067 Left-hand storage compartment lighting 325/357
C068
C071
Right-hand tool compartment lighting
Work lamp
326/358
19 11
C072 Ashtray light, left 363
C073 Ashtray light, right 364
C074 Side-light, rear left 223
C075 Side-light, rear left 234
C110 Lower bunk reading lamp with switch 352
C111 Upper bunk reading lamp with switch 353
C115 Bunk reading lamp with switch 302
C130 Red interior night light, drivers side 346
C139 Red interior night light, co-drivers side 344

0209 3-5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Column 1 Column 2 Column 3


C148 Interior lighting, drivers side 2 x 21W 317/336
C149 Interior lighting, co-drivers side 2 x 21W 312/339
C150 Left-hand storage compartment lighting 355
C151 Central interior lighting with switch 329
C154 Rear number plate light, left (trucks) 226
C155 Rear number plate light, right (trucks) 237
C156 First side-light left (trucks) 227
C157 First side-light right (trucks) 238
C158 Second side-light left (trucks) 228
C159 Second side-light right (trucks) 240
C539 Accessory start-contact switch 15
C588 Switch, 4-speed heater fan 377/522
C622 Switch, vehicle lighting and marker lights 204/207
C677 Fuel heater switch 794
C695 Switch for mirror adjustment, drivers side 743/751
C696 Switch for mirror adjustment, co-drivers side 747/755
C697 Switch for seat heating, drivers side 388
C698 Switch for seat heating, co-drivers side 390
C725 Work light switch 19
C726 Glow plug switch 32
C727 Rear fog light switch 210
C731 Interior lighting switch, roof console (bunk control), co-drivers side F249
XC 317/337
C732 Interior lighting switch, roof console, co-drivers side F249 XC 317/337
C733 Interior lighting switch, roof console (bunk control), drivers side F249
XC 312/340
C734 Interior lighting switch, roof console, drivers side F249 XC 312/340
C735 Interior night lighting switch FG249 XC 319/347
C736 Roof panel switch F249 XL/XH/XC 766/771
C737 ASC-traction switch 430
C738 Speed regulator cut-out switch 861
C739 Lifting-gear switch 613
C740 Switch ECAS, normal level 623/646
C741 Switch ECAS axle lifting 649
C742 Auxiliary drive-off switch 653
C743 Switch for electric window control on co-drivers side (door on drivers
side) 730
C744 Switch for electric window control on co-drivers side (door on co-drivers
side) 735
C745 Switch for electric window control on drivers side (door on drivers side) 738
11 C746
C747
Switch, mirror heating
Control switch for fuel filter/water separator
759
791
C748 Axle locking differential control switch 265
C749 Inter-axle locking differential control switch 268
C750 PTO control switch 273
C751 PTO control switch 277
C754 Engine-brake switch VF engine 859
C760 Air-conditioning switch 372
C761 CWS switch, more warnings 155
C763 Potentiometer for instrument light dimming 119

3-6 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

Column 1 Column 2 Column 3


C764 Potentiometer for headlight-height adjustment 676
C765 Hazard light switch (with LED search light) 38
C773 Rear fog light switch 214
C774 Central door locking switch 693
C775 Switch for direction indicator, main beam/dipped beam/horn 41/217/762
C776 Stalk switch 91/818/839/905
C778 Switch for auxiliary heating 513/531
C799 Switch for retarder 458/471
C802 Recirculation switch 383
C803 Central door locking switch 684
C804 Flexible vehicle speed limitation switch 902
D503 Electronic unit for lifting gear 605
D525 Electronic unit for converter 24/12V 705
D529 Electronic unit for ECAS remote control 621/644
D587 Electronic unit for ZF intarder 472
D591 Electronic unit for E-gas 3 804
D597 Electronic unit for speed limiter for ASL-V 873
D609 Diode for light switch 208
D610 Diode for main beam/dipped beam 217
D611 Diode for lifting gear lowering valve damping 606
D612 Diode for lifting gear lifting valve damping 612
D613 Diode for lifting gear relay pump damping 610
D622 Diode for lifting gear lifting lock 613
D623 Diode for lifting gear lowering lock 607
D668 Diode for generator safety (D+) 6
D703 Diode for switching off the auxiliary heating/door contact at
drivers side 506
D704 Diode for switching off the auxiliary heating/door contact at
co-drivers side 505
D705 Diode for switching off the auxiliary heating with running engine 504
D708 Diode for interior lighting, prevent feedback to co-drivers
stepwell 316/335
D709 Diode for interior lighting, prevent feedback to co-drivers switch 336
D710 Diode for interior lighting, prevent feedback to drivers switch 312/340
D721 Diode for parking brake, prevent feedback 104
D722 Diode for brake lights, prevent feedback 285
D745 Diode for engine brake (DEB) valves 443
D758 Diode prevent feedback to CWS 291
D759 Diode prevent feedback to brake lights 286
D802 Electronic unit for ECAS-2 655
D804
D805
Electronic unit for DAF/Cummins interface
Electronic unit, CUMMINS CELECT
861
824
11
D806 Electronic unit for automatic lubrication 475
D809 Electronic unit for speed limiter for ASL-G 866
D814 Electronic unit ECS 915
D850 Electronic unit for ABS/ASC D-version 407
D851 Electronic unit for ECAS-2 (4x2) 626
D852 Instrument panel DIP-3 105
D853 Electronic unit for CWS-2 155
D855 Electronic unit for water separator 788
D862 Electronic unit, central door locking 684
D870 Electronic unit for Voith retarder 133-2 448

0209 3-7
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Column 1 Column 2 Column 3


D871 Electronic unit for auxiliary heating D3LC 512
D884 Electronic unit CTE3 43
D901 Electronic unit for auxiliary heating Eberspcher Hydronic 10 526
E000 Fuse for side-light, rear left 220
E001 Fuse for side-light, rear right 232
E004 Fuse, dipped beam, drivers side 245
E005 Fuse for dipped lights indicator lamp, co-drivers side 246
E006 Fuse for main beam, drivers side 249
E007 Fuse for main beam indicator lamp, co-drivers side 250
E008 Fuse, spot lights 251
E009 Fuse, front fog lights 254
E010 Fuse, rear fog lights 256
E013 Fuse, brake lights 280
E016 Fuse, reversing lights 260
E019 Fuse, preglowing, CTE, direction indicators, engine brake 32
E023 Fuse for switch for cold start, tachograph, auxiliary heating 22
programming clock
E025 Fuse, windscreen wiper, headlight washer 91
E026 Fuse, cigarette lighter 362
E027 Fuse, 24V/12V converter 17
E028 Fuse, cab interior lighting 302/332
E029 Fuse for engine brake/retarders 446
E030 Fuse, horn 762
E031 Fuse for heater fan ITC unit 369/519
E033 Fuse, electric window control motor, co-drivers side 723
E034 Fuse, electric window control motor, drivers side 727
E035 Fuse for instruments and indicator lamps 101
E037 Fuse for contact switch 15
E040 Fuse, ABS 420
E041 Fuse, ABS 407
E042 Fuse, ABS 408
E043 Fuse, ABS, (semi-)trailer 404
E044 Fuse, mirror heating/adjustment 731
E048 Fuse, central power supply, (semi-)trailer 397
E051 Fuse for ECAS-1 658
E052 Fuse for ECAS remote control working light 19
E053 Fuse for ECAS diagnostic connector (16-pin) 191
E062 Fuse, lifting gear and ECAS 613/627/642
E084 Fuse, lighting 201

11
E091 Fuse, for air dryer element/fuel contamination separator 386
E108 Fuse for CTE2/CTE3 46
E112 Fuse for glow indicator lamp 31/949
E114 Fuse, auxiliary heating Eberspcher 510/520
E117 Fuse for search light 243
E118 Fuse, relay for UPEC power supply 917
E143 Fuse for E-gas tachograph 27
E157 Fuse, automatic lubrication 476
E160 Fuse for Cummins motor 824
E161 Fuse for Cummins motor 825
E164 Fuse for fuel heater before contact 797
E167 Fuse for take-over relay, starting motor 9

3-8 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

Column 1 Column 2 Column 3


E168 Fuse for accessories/microwave 394
E170 Fuse for fuel filter/water separator control 789
E171 Fuse for fuel filter/water separator 785
E172 Fuse for ABS (semi-)trailer 10A 405
E184 Fuse UPEC 915
E194 Fuse for UPEC for the body builder 914
E197 Fuse for E-gas 805
E501 Control switch for back-up light 260
E507 Proximity switch for axle load protection of lifting-gear (10 tonnes) 604
E508 Thermal switch for air-conditioning compressor 372
E509 High / low pressure air-conditioning control switch 372
E511 Brake light control switch 280
E514 Control switch for interior step lighting, door switch on drivers side 309/332
E515 Control switch for interior step lighting, door switch on co-drivers side 315/334
E524 Control switch for lifting-gear limit switch oil pressure 611
E525 Control switch for central upper storage compartment lighting 304/356
E526 Control switch for central lower storage compartment lighting 306
E527 Control switch for right-hand storage compartment lighting 308
E528 Control switch for left-hand storage compartment lighting 325/358
E529 Control switch for right-hand tool compartment lighting 326/359
E550 Control switch for glow filament temperature 932
E560 Control switch for left-hand storage compartment lighting 355
E561 Control switch of gearbox gate safety 45
E564 Engine brake control switch 59/942
E566 Control switch for thermostat for auxiliary heating Eberspcher (D1LC) 511
E570 Control switch for coupling/PTO N/10 272
E571 Control switch for auxiliary heating Thermo 90 531
E575 Clutch proximity switch 803/857/913
E579 Proximity switch for thermostat for auxiliary heating fan Eberspcher 534
E580 Proximity switch for timer for auxiliary heating fan Eberspcher 536
F000 Parking brake control switch 101
F006 Control switch for differential lock, 1st differential 144
F007 Control switch for differential lock, 3rd differential 148
F011 Control switch for engine oil pressure 164
F033 Control switch for splitter signalling 127
F038 Control switch for differential lock, 2nd differential 147
F047 Control switch for steering system (1st circuit) 160
F048 Control switch for steering system (2nd circuit) 162
F050 Control switch for differential lock pressure (1st and 2nd differentials) 145
F087
F088
Control switch for gearbox PTO
Control switch for gearbox PTO
150
152 11
F501 Engine-speed sensor 107
F509 Cab temperature sensor of auxiliary heating 535
F512 Sensor for ABS blocking signal, front left 406
F513 Sensor for ABS blocking signal, front right 407
F514 Sensor for ABS blocking signal, left-hand drive axle 408
F515 Sensor for ABS blocking signal, right-hand drive axle 410

0209 3-9
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Column 1 Column 2 Column 3


F531 Sensor for accelerator pedal E-gas 815
F533 Vehicle-speed sensor (4-pin), 1st 22
F535 Sensor for engine coolant temperature 115
F544 Sensor for coolant temperature of secondary retarder 456/469
F552 Crankshaft position sensor 917
F555 Boost pressure sensor 923
F558 Camshaft position sensor 915
F561 Inlet-air temperature sensor 918
F565 Fuel temperature sensor 920
F566 Sensor for engine coolant temperature 921
F571 Sensor for accelerator pedal ECS 840/841/924/927
F585 Sensor for engine coolant level 167
F608 Sensor for fuel level 116
F612 Height sensor, ECAS left-hand rear axle 626/655
F613 Height sensor, ECAS right-hand rear axle 627/657
F614 Height sensor, ECAS front axle 628/658
F615 Pressure sensor, ECAS driven axle, left/right 659
F616 Cab locking sensor 289
F620 Sensor for oil temperature in Voith retarder 133-2 454
G000 Relay, width/marker/tail lights 207/220
G001 Relay, dipped beam 217/245
G002 Relay, main beam 218/249
G003 Relay, spotlights 219/251
G004 Relay, front fog light 210/254
G005 Relay, rear fog light 214/256
G014 Glow-filament relay 30/76/932/947
G015 Contact relay 5/15
G028 Relay for electric window control, co-drivers side 722/730
G029 Relay for electric window control, co-drivers side 724/732
G030 Relay for electric window control, drivers side 726/738
G031 Relay for electric window control, drivers side 728/739
G036 Relay for brake light, 1st 280/281
G052 Lifting-gear motor relay 609/617
G065 Heater fan relay 520/524
G066 Lifting-gear takeover relay 609/611
G126 Relay for UPEC power supply 916/917
G170 Auxiliary-heating fan relay 520/531
G178 Relay, accessories 16/17
G201 Relay for fuel heater EFPH 794/797

11 G203
G231
Starting-motor takeover relay
Radio lighting relay (12V)
9/14
706/708/712/713
G234 Relay for window control, fuel filter/water separator 785/791
G236 Windscreen wiper microrelay (speed 1 or 2) 84/86
G237 Windscreen wiper microrelay (automatic zero position) 85/88
G238 Headlight-washer microrelay 83/94
G239 Relay for disengaging third brake 421/434
G240 PTO/engine speed microrelay 101/153
G243 Engine brake (DEB) microrelay 438/440/443/936
G247 Auxiliary-heating fan relay 519/526
G257 Recirculation valve microrelay 381/383
G258 Recirculation valve microrelay 381/384
G259 N-10-PTO control relay 272/273

3-10 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

Column 1 Column 2 Column 3


G267 Air-conditioning microrelay 369/372
G279 Air-conditioning microrelay 371/375
G280 Heater fan relay 378/380
G284 Microrelay for Voith retarder 133-2 446/447
G297 Cab air suspension relay 288/291
G300 Microrelay for auxiliary heating, Thermo 90 517/518
G301 Microrelay, light D+ 203/204
G302 Microrelay for Swedish lighting 202/206
G321 UPEC connector relay for the body builder 910/911
G328 UPEC engine stop relay 909/944
G516 Central earth cab co-drivers side 294
G525 Central earth flywheel housing motor 847
G718 Connection parking brake/PTO 102
G721 Speed regulator switch connection 818/839
G723 Connection for central door locking 694
G725 Connection for auxiliary heating D3LC 510
G726 Connection panel switch DEB 438

11

0209 3-11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

3.4 SUBDIAGRAMS OF CIRCUIT DIAGRAM 1316630/13-23

A Voltage before and after the contact


1 Charging circuit/starting motor /contact
switch/starter switch
5 CTE-3
7 CWS-2
13 Gearbox and gate safety
19 Search light
20 Heater fan/air-conditioning system
23 ABS/ASC
28 E-gas 3
36 Automatic windows/roof hatch/central
door locking
42 Connector sockets FT
43 Connector sockets FA
46 Auxiliary heating Eberspcher
Hydronic 10
47 UPEC

11

3-12 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

A. VOLTAGE BEFORE AND AFTER CONTACT


VOLTAGE BEFORE CONTACT
A constant voltage is applied to both the
Pertinax block and connectors 416 and 417
through wire 1000 and connector 114 (pins A
and B). These wires are NOT fuse-protected.
They can only be made dead by disconnecting
the battery leads or by disconnecting
connector 114.
VOLTAGE AFTER CONTACT
A voltage is applied to the Pertinax connection
block through the starting motor (point 30) and
the alternator (B+). This connection point can be
connected to wire 1010 through contact relay
G015. This wire is NOT fuse-protected.
OPERATION
If the contact/starter switch (C539) is switched
to the accessories position (connection
between points 1 and 6), voltage is applied
through wire 1130 to relay G178. If the
contact/starter switch is switched to the contact
position (connection between points 1 and 4),
the relay is activated through wire 4001.
This relay then connects wire 1000 (voltage
before contact) to wire 1010 (voltage after
contact). If the contact/starter switch (C539) is
turned further against the spring pressure
(connection between points 1 and 2), relay
G015 remains activated and the starting-motor
relay (B010) is also activated. The starting motor
will now start operating.
If the starter key is released, the contact switch
will automatically return and remain in the
contact position. The starting motor (B010) is
no longer activated.
VARIANTS

Location
6 Wire 4009 only applies in the case of a VF.

11

0209 3-13
11

3-14
D878
1000
1000
1010
1010
1020

15A
E037
B036
D668
1024

1/416
1/417
D827

15/402
13/402
A4

1/412
41
C539

1000
1010
1100
1100
1020
1020
G178
30 1100
1

4002
D853
2 B6
7

383
2/412
4/412
6/412
G178
1130 85
4002 4002 1

4002
4002
4001
D550 1010 8
45
6 87 85 383
!

1000
G015
30 86

1020

4009
1000 A040
7
42

A
1020

4009
1000
1000
1000
1000
E043 E168
A1 A1

114
114
114
114
27 B A 1
23 21

1000
1000
1020
G014
1
3

4002
1000
1000
1000
1000 1000

1316630/13-23
50 30 B+

M 3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

B010
A502

A500
Modifications to the electrical installation from chassis number 0E473500

D D+
31
1020

G525
G525

EL000253
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

1. CHARGING CIRCUIT / STARTING MOTOR / CONTACT/STARTER SWITCH


CONTACT CIRCUIT
If a connection is made between contacts 1 and
6 with contact/starter switch C539, a voltage is
applied through fuse E037, switch C539 and
wire 1130 to contact 85 of relay G178.
Because relay G178 is activated, a connection is
made between contacts 30 and 87 and a
voltage is applied through fuse E037, wire 1100,
the contacts 30 and 87 of relay G178, wire 1147,
and through fuses E027 and E052 to the
electronic unit of converter 24 V/12V D525 and
the work light switch C725.
If a connection is made between contacts 1 and
4 with contact/starter switch C539, a voltage is
applied through fuse E037, wire 1100, switch
C539 and wire 4001 to contact 85 of relay G015.
As a result, relay G015 is activated, so that wire
1000 is connected to wire 1010. Now voltage is
applied to the supply after contact circuit
(connection point 1010) and, through resistor
B036 and diode D668, to the connection points
D+ of the alternator A502, connection point 85 of
relay G303 and to the electronic unit CWS
D853.
START CIRCUIT
When the engine is started, a connection is
made between the contacts 1 and 2 with
contact/starter switch C539. The voltage now
runs from the batteries through wire 1000, fuse
E037, connection 12 of the contact/starter
switch, wire 4002 and contacts 30 and 87 of
relay G303, wire 4009, to connection point 50 of
starting motor B010. The coil of the starting
motor relay is now activated, so that a voltage is
supplied to the starting motor, as a result of
which the motor will start operating.

11

0209 3-15
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

CHARGING CIRCUIT
If the contact is activated, a voltage is applied to
resistor D+ B036.
The other side of the resistor is connected to the
D+ connection of the alternator through diode
D668 and wire 1020.
The D+ connection is connected to earth
through the integrated voltage regulator in the
alternator A502. This will cause a small current
to run, causing a magnetic field in the alternator.
After starting, the voltage on clamps B+ and D+
will increase to approx. 29 V. This is caused by
the fact that the regulator disconnects the earth
connection in the regulator and connects it to
the battery voltage. This voltage is also applied
to wire 1020, so that the difference of potential
over the resistor becomes 0 V. The magnetic
field now disappears, so that the generator is
not activated for a short time. This will reduce
the voltage on outputs B+ and D+.
The regulator is activated if the voltage drops
below 27.6 V. This way, the generator voltage
supply remains relatively constant. The batteries
are fed by generator output B+.
VARIANTS

Location
5 Wire 4009 only applies in the case of a VF.

11

3-16 0209
3-17 0209
EL000254 1316630/13-23 1
1

A500
2
3
1000

B010
27

4002 4009 4009


50

114
6
3
1
23
A1

1000 1000
E043

G014

1/416
7

1000 1000
B

30

8
1000

1000 1000 1000


1/417
114 1010
9
A

1000 1000 1000


1010

10

11
G525
114
31
1000
1010
4009

11
21
A1

1000
E168

15A
1000

15/402
12

1100
E037
G

13
D

G525
!

B+
1100

14
3

19/402
15
D+
1100

16

1100
4002
4002

1020

A502 1000 1010


30
87

2/412
17

4/412 1/412
18

4001
86
85

6/412
19
G015
C539

20
20/402
21
1130
1130

22
85

3/402

23
86 87A

24
4002

1/402

25
1147
87
30

41
A4

26
4002
D827

G178
383 32/400

27
1147
1147

4002

28
10/403
D878

1147

29
1147

12/403 10A
2
35

30
1106
D525

E027

31
10A
1

34/400
5
22

32
1110 1110
C725

176 E052

33
34
B036

35
1024

7
B6

1020
D853

36
D668
1020

37
1020 1020 1020 1020
13/402
114
7
42
8

38
383

A040

10

5
30

39
4049 4049

C754
376

40
41
4002

12

42
4049 4049 4049

55/
45/

4
1
232
232
3
24

1202
G243

114 114

43
10A
B192

44
1202 1202 1202

16/
42/

232
232
G525 16/402

7
1
E019

6
13

30

45
4049 4049 D813

D804
371 D550

4011

46
10
1202

0 1

47
176
2

48
4011 1202

1
C726 176

49
50
1202

2
14
1202 1202

E564

51
185

4
3
C775

52
1010
1000

53
Modifications to the electrical installation from chassis number 0E473500 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

5. CTE-3
VARIANTS

Location
14 Not applicable when the
vehicle is fitted with UPEC
system.
22,29 Connector 495 is only used in
the case of an FA.
Connector 493 is used in the
case of an FT.
50,85,89 Not applicable when the
vehicle is fitted with UPEC
system.
104 DVB: Only applies in the case of a
VF engine.

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION.

11

3-18 0209
5

0209
D878
1000 1000
1010 1010
2630 1205 1205 4506 4506
95XF series

1205
1 3 1 3 1 3

15A
10A
15A

E108
E019
E025

G238
G236
G237
2 4 5 2 4 5 2 4 5

3/400
1/400
7/400
5/400
6/400
4/400
9/400
8/400

32/402
16/401
19/400
21/400
22/400
20/400
31/400
11/400
10/400
4506
A040

1114
1202
2630
4510
4511
1205
1205
4504
4507
4508
1205
1205
4505
4509
4509
1205
1 1114
42
D813 E117
1 2
13 19

281
1114 12 B000 B000 B000
53 53B 2
39 39 39

1202

380
4

4511
1205

1114
B002 B000
1 3
C765 39 39

1114
1114
1202
6
42 D884
29/ 1/ 42/ 50/ 52/ 23/ 40/
232 232 232 232 232 232 232

5
49/ 21/ 46/ 20/ 39/ 28/ 3/ 37/ 35/ 24/ 53/ 4/ 31/ 2/ 30/ 34/ 7/ 13/ 18/ 14/ 25/
232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232

4502
4500
4501
4503
4013
2000
2003
2001
2002
2006
2007
2008
2009
3401
3400
3475
3500
4051
4686

A040
2006 2
42
C776 26
5

114
380
380
115
115
185
398

39 11 7 8 5 6 11 9
401
2007

2006
2007

4503
4013
2006
2007
2008
2009
3475
3475
4051
4686

! !
C776 C776 C776 G014 C765 C765 C755 C755 A000 A000 D852 D852 D722 B501 E564 D804
4 2 3 86 2 1 1 2 3 5 8 2 2 D3 3 12

282
115
281
115
286
187
401

39 39 39 10 3 4 4 4 4 3 2 4 2 5 4 4 4 4 34 14 2 14 30

2006
2006
2006
2007
2007
2007
2007

4503
3475

1316630/13-23
B001 D721

495
284
185
495
288

1 ! 1 1 8 ! 2 2 2
39 28

2006
2006
2006
2007
2007

C018 C014 C016 C019 C015 C017 A040


1 1 1 1 1 1 3
4 4 4 4 4 4 42

EL000256
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-19
11
11

3-20
D878
1000 1000
1010 1010

D884

5
26/ 17/ 27/ 19/ 38/ 6/ 5/ 43/ 16/ 55/ 51/ 41/ 45/
232 232 232 232 232 232 232 232 232 232 232 232 232

2600
9

5131
2610
3502
3420
3004
4047
4682
4011
4049
4030
4619
4002

!
383
D813 3 D591 13 D587
3 3004 20 4619 21 DVB

115
189
461
378
176
115
383

35 9 13 6 28 16 10 33 26 2

2600
A040 378 461 !
4
42

5131
2610
3502
3420
3420
3004
4682
4011
4049
4049
4049
4030
4619
4002
4009
4002

2600
E561 D862 9 C149 8 D587 D587 D852 B501 A021 D591 C726 9 D804 D827 C539
2 3 2610 2 3502 5 15 C16 C4 9 31 1 4619 11 A4 2
376
371
114
118

13 36 16 26 26 6 2 40 28 3 10 7 12 5 30 41 A
190 461 371

1316630/13-23
3502

2600
4619

9 C062
2600 1
16

445
403

5 3

2610
3004
4049
4049
4049
4030
4002

281
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3502
4619

2600
D853
5 D710 D802 D852 C754 D804 B192 B079 G239 B010
7 2 22 A12 5 6 1 2 3 50
16 34 6 30 30 1 13 23 1

2600
E514
1
16

EL000257
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

7. CWS-2
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 3-21
11

3-22
D878
1000 1000
1010 1010
3412 1020

10A
10A

E035
E084
B036

D758
D668
1024

1211 3412 1020 1020 1020


A040

14/401
14/403
25/401
29/401
13/402
7

281
383
114

G240 10 8 1
1 42
28 D852 C622

1101
F000 1211 B10 2

3492
3412
3412
C775

1020
1020

1 1211 1211 7 6 9
28
9
3426 G297 F616 A502

1211
1211
1211
2 2 D+
14 14 1

7/200
8/200
20/200
15/201
1/239
1211
1211
1101
1101
1101
D852 3403
D853
9/ 9/ 14/ 15/ 11/ 6/
STOP 396 395 396 396 395 396
! EGAS
P
P P
!
2/ 2/ 13/ 8/ 1/ 12/ 20/ 14/ 12/ 10/
396 395 396 395 396 396 395 395 395 395

3012
3413
3518
3490
2630
3431
3435
3417
3014

7
E117

8/201
2/239
2

12/201
15/200
19
3403

281
376
114

11 7 7
445
378
461

3 6 5
3012

3518
3490
2630
2630
3431
3435
3435
3417

3413
D802 D591 D587
33 30 2
3014

371

34 28 5 26
3435

3518
3518
2630

D804
1 1 5 3 1
0 1 30
Q Q P

F047
F048
F011

C761

2 2 7 1 2
2630

B A

1316630/13-23
18
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

281
Modifications to the electrical installation from chassis number 0E473500

21

376

EL000259
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
95XF series

D853 D806

ABS ABS ASR


II I

7/ 6/ 17/ 3/ 5/ 5/ 4/ 5/
395 395 395 396 395 396 395 253

3428
3427
3471
3036
3022
2600

7
3469

377
377
377
114
114
281
7 6 10 10 9 9

3428
3427
3471
3036
3022
2600
2600
A004 D850 D850 C062 E514
5 A18 A16 1 2
23 23 23 17 17

1 2

F585
3

1316630/13-23
114
D

EL000260
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-23
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

13. GEARBOX AND GATE SAFETY


SINGLE-H-SAFETY
If the vehicle speed is below a particular value
(this value depending on the engine type and
the gearbox version), connection point 51 of the
CTE unit (D884) will be connected to earth. As a
result, the single-H-safety valve is activated, so
that it is possible to switch down to the lower
range.
If the vehicle speed gets too high, the earth
connection of connection point 51 will be cut off,
so that it is no longer possible to switch down to
the lower range.
GATE SAFETY
If the gearbox low range has been selected, the
low-gear switch (E561) will be closed.
If the vehicle speed exceeds a particular value
(this value depending on the engine type and
the gearbox version), a supply voltage will be
applied to connection point 26 of the CTE unit.
As a result, the gate safety valve (B293) is
activated, so that it is no longer possible to
change down to first or second gear (with the
force normally used to change gear).
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

3-24 0209
5

0209
D878
1000 1000
1010 1010
95XF series

10A
E019
16/401
1202
1202

1202
1202
D884
42/
232

26/ 51/
232 232

5131
4030

13
115
115
35 33

5131
4030

118
118
7 5

5131
4030
2 1

B079

E561
2
4

1316630/13-23
1202

4987
2 13
1202 1202
1 118 115

B293
2
D 8

115 118

EL000255
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-25
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

19. SEARCH LIGHT


SEARCH LIGHT
The search light consists of the lamps and LEDs
in the various function switches.
When the lighting switch (C622) is being
operated, a supply voltage will be applied to
relay G000 through fuse E084 and lighting
switch (C622), wire 2100.
Relay G000 is activated so that a voltage is
applied to the search light (wire 2630) through
fuse E117, causing it to light up.
When switch C622 is being operated, the
following lamps will light up:
B030, C072 (so-called functional lighting).
The following switches will cause an LED to light
up:
C725, C726, C727, C731, C733, C734, C735,
C736, C737, C739, C740, C741, C742, C748,
C749, C750, C751, C752, C754, C760, C761,
C763, C764, C765, C778, C802, C803.
LIGHTING BUZZER
When the lighting switch (C622) is being
operated, a supply voltage will be applied to
relay G000 through fuse E084 and lighting
switch (C622), wire 2100.
Relay G000 is activated so that a voltage is
applied to the search light (wire 2630) through
fuse E117. This wire is also connected to the
electronic unit CWS2 (D853), pin B12.
A signal from the door switch is also applied to
pin 5/396 of the electronic unit CWS2 (D853).
A signal from the alternator (A502) is also
applied to the electronic unit CWS2 (D853) (pin
6/396).
If no voltage is measured from the alternator, the
door is open (pin 5/396 of the CWS2 is
connected to earth through lamp C062) and a
voltage is also applied from input 12/396, the

11 buzzer is activated.
VARIANTS

Location
37 Switch C737 is only used in XF-type
vehicles. Switch C738 is used in VF-type
vehicles.

3-26 0209
5

0209
D878
1000 1000
1010 1010
2100 2101
95XF series

2154
85 30 1 3

10A
15A
10A

E084
E108
E117

D609
D610
G000
G238

86 87A 87 2 4 5
M

5/401
3/400
1/400

14/403
24/401
28/401
22/401
32/402
27/400
2630

1101
2110
2110
2154
2100
1114
2630
4510

C775

286
4 4
10

1114
1114 2630

2110
A040
1 2630
42

1114
2003
2630

288
4

1114
1114
4510
2003
380
380
380

19/ 1/ 50/ 35/ 4 3 12

2110
232 232 232 232
C775 B130 C727 4
7 3 2
2630

2100
10 33 11

D884
176 37/ 2630
232

1101
2100
2630 2630

19
D853 5
B15 2110 2110
7

2000
176 C773 C764
5 5
11 33

1114
2630
2630
2003
2630
2630
2630
2630

380
7

1101
2110
D852 4
B10 2110
6 5 A A

2000
281 6 7 1 !
1

284
3 0 1 0 I

1101
B030

C765
C737
C735

2110
2110
2 5 A B 2
7 1 B B
B129

2/231
3
0 I II 33

2000
2029

1316630/13-23
C622

1/231
4/231
380

21
2100

EL000261
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-27
11
11

3-28
D878
1000 1000
1010 1010

2630 2630

2630 2630
2630
2630

13 5
2630 2630
176

189 190 9

2630
2630
2630
2630

D853 D852
B12 A15
7 6

19
2630
2630

2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630

A 5 A A A 7 1 8 2 A 1 7 A A A A A
1
0 I

C731
C752
C778
C733
C736
C803
C072
C726
C751
C750
C748

II 0 I II 0 I
2
B 7 1 B B B 3 6 B 5 B B B B B

C803

1316630/13-23
3
36
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

176

21
Modifications to the electrical installation from chassis number 0E473500

EL000262
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
95XF series

2630

2630
376
4

2630

19
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630
2630

A A A 5 A 4 4 A A A A A 5 A A

0 I

C763
C727
C764
C725
C760
C802
C741
C739
C749
C740
C742
C761
C754

B B B 3 9 B 1 1 B B B B B 7 1 B B

1316630/13-23
376

21

EL000263
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-29
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

20. HEATER FAN/ AIR-CONDITIONING SYSTEM


A voltage is applied to the heater fan switch
(C588) through the heater fan fuse (E031).
Depending on the position of this switch, the fan
will start operating.
The switch has five (5) positions:

Off: Heater fan (B015) off.


Position 1: Fan at lowest speed setting
(wire 4650), supply of heater
fan (B015) through three (3)
resistors.
Position 2: Fan at somewhat higher
speed setting (wire 4651),
supply of heater fan (B015)
through two (2) resistors.
Position 3: Heater fan in next to highest
speed setting (wire 4652),
supply of heater fan (B015)
through one (1) resistor.
Position 4: Heater fan in highest speed
setting (wire 4653), relay
G065 now activated. This
relay connects the supply
(wire 1201) to wire 4654 and
the heater fan. The relay is
only activated in position 4 (full
supply voltage of heater fan
B015).

AIR-CONDITIONING SYSTEM

SHORT DESCRIPTION OF THE


RECIRCULATION VALVE
If switch C802 (air-conditioning recirculation
valve) is activated, a voltage is applied to point 1
of relays G257 and G258. As a result, pin 2 of
recirculation-valve motor B252 is connected to
earth and simultaneously pin 1 of B252 is
connected to the positive voltage. This will
activate motor B252 and close the recirculation
valve.
If C802 is not activated, no voltage is applied to
11 both relays G257 and G258. As a result, the
direction of flow of the current through motor
B252 is reversed and the recirculation valve will
open.

3-30 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

SHORT DESCRIPTION OF THE


AIR-CONDITIONING SYSTEM
When the air-conditioning system is engaged
with switch C760, a voltage is applied to relay
G279 through wire 4655 and a voltage to relay
G267 through switch E508 (air-conditioning
compressor temperature switch), E509
(air-conditioning high/low pressure operating
switch) and wire 4657.
As a result, the heater fan (B015) will start
operating in position 1 and the air-conditioning is
activated.
VARIANTS

Location
33 A round 4-pin black connector is attached to
the wiring harness coming from B043
(air-conditioning compressor). This
connector is not provided with a connector
number and is installed at the front (upper
centre) of the engine block.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 3-31
11

3-32
D878
1000 1000
1010 1010

15A
E031
1
1201 1201

15/401
376

1201
1201
4656 DVB
D852
2 1 1 2 1

1201
P

E509

C760
C802
3 5 2 3 5

397
1

1201

4655
4655
4656
4657
4659
4659
1201 1201

376
2 3 5 17

376
183
16 1
16/202

4657 4657 4657 1201


183 175 397

20
4655
4656
4659
1201

1201

397
3 2
2622

B252
86 30

397
376
114
4655 2 M 1 9 21 14
B501
4655 5055 C588 2
2
G280

1 85 87A 87

4655
1201
5054
5053
4659
1201
4657
1201
5055
2622

! 1 4 5 3
4659

E508
397

3 2
397

1 3 3 1 3 1 1 3 8 1
4650
4651
4652
4653
4654
2622

B043

G279
G258
G257
G267
5055

2 4 5 5 4 2 5 4 2 2 4 5 2

4656

1316630/13-23
397
4 !
1201 1201
4654
4654

4650 4650 2622

4656
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

1 2 3 4 5 8 1 1
Modifications to the electrical installation from chassis number 0E473500

175
2
M
C052
C053

B015

2 2

4656
12
397

6 7
4658
114

EL000258
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

23. ABS/ASC
VARIANTS

Location
24 Connector A004 is only used in the case of
an FA. Connector A005 is used in the case
of an FT.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 3-33
11

3-34
D878
1000
1000
1010
1010

10A
10A
10A
10A

E172
E040
E041
E042

2/233
1/233
12/401
35/400
19/403
11/401
17/400

1223

1000
1010
1288
1224
1225

1223

D853
7/ 17/ 6/
395 395 395

377
377
377

2 3 4

1223
1119

3428
3471
3472
1224
1225

1010

377
377
10 6

115
377
A 1
87

3471
3472

25A
1288

G015
30 2 7 D850
3428
16/ 18/ 7/ 9/ 8/

1000
A1 E043 A2
1000 321 377

321
1 453 453 453 453 453
1000 1000

23
1119
1288
3428
11/ 12/ 10/ 14/ 13/ 6/
453 453 453 453 453 453

1000
1000
114
114
B A
3425
3425
3487

A004
1 2 5 3 4
377
377

5 14

1000
1000
G014 !
1
3425
3487

3
191

1000
1000
1000
A021
3487

3
1000 1000

1316630/13-23
50 30 B+ 5
0 I
M 3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

G
C737
Modifications to the electrical installation from chassis number 0E473500

B010
A502

A500
7 1
D D+ C765
31 B
4
21

380
115
321

C 27

G525
G525

EL000302
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
3-35 0209
EL000303 1316630/13-23 23
54
55
1010
1000

1
5
16
5/

56

4620 4620 4620 4620


BN 1
454

285 282 377


57
2
6
17
4/

58

4621 4621 4621 4621


ZT 2
454

285 282 377


59

F512
60
3
12

4/
1/

4622 4622 3485


BN 1
455
453

61

321 377
3485
62
4
5/

4623 4623
13

ZT 2
455

63

3485
11/

11
295

321
F513 297
64
1
5
5/

65

4628 4628 4628


11

BN 1
456

n
3/

3484
453

499 321
66

377
2
6

3484
6/

67

4629 4629 4629


ZT 2
456
12

499 321
68

3484
12/

F514
295

297
69
3
7
8/

4630 4630 4630


BN 1
456

D814
70

499 321
71
4
8
9/

4631 4631 4631


ZT 2
456

72
499 321
73
74
F515
3
7
18
1/

4632 4632 4632 4632


1
454

75
285 282 377
2

76
4
8
19
2/

4633 4633 4633 4633


3
454

77
B256 285 282 377

78
5
12
21
3/

5056 5056 5056 5056


454

79
D850

285 282 377

80
D878

9
7/

81
4634 4634

1
455

321

82
2
10
8/

83
4635 4635

3
455

B257 321

84
11
9/

85
5057 5057
455

321

86
87
5
13
1/

4640 4640 4640

1
456

88
499 321

89
6
14
4641 4641 4641 2/

3
456

90
B258 499 321

91
7
17
3/
5058 5058 5058

456

92
499 321

93
8
15

94
4642 4642 4642

10/

1
456
499 321

96
2
9
16

96
4643 4643 4643

11/

3
456
B259 499 321

97
10
18

98
5059 5059 5059

12/
456
499 321

99
11
12
7/
4578 4578 4578

2
1
456
499 321
B237

12
19
4/
5060 5060 5060

456
499 321
1010
1000

100 101 102 103 104 105 106


Modifications to the electrical installation from chassis number 0E473500 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

28. E-GAS 3
VARIANTS

Location
24 Connector 373 may not be connected. This
depends on whether or not an ECAS
system is installed.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

3-36 0209
5

0209
D878
1000 1000
1010 1010
1209 3475 3402 3402
95XF series

1211
85 30 1 3

10A
10A

E013
E035

D722
D721

G036
G240
86 87A 87 2 4 5
4601 3452
M

7/402
6/402
5/401
8/402
26/401
34/401
32/401
12/400
14/401
16/400
14/400
1211

1209
4602
4601
3475
3475
3402
3402
1211
1211
3410
1234
D759
1 D806 F087 12
14 1 1 1 3410 3410
27 38
115 10
P 3514

1211

4601
F000
378

3410
2

115
22
3402
3514

1211

4601
3402
1211
1211
1211
371

6
C020
1

1211
1211

9/200
7/200
8/200
20/200
15/201
D852
1234
3514

14
3514

14/ 3/ B7
336

1 396 223 25
STOP

28
P P ! L P EGAS
3514

E511
B501

D853

2 9/ 14/ 4/
396 395 224 D805
B7
29

4602
3403
3435
3004
3004

5/200
3/200
4/200
1/202

15/200
12/202

3410
3432
3403
3438
3004

373
115
4 32

3432
3438

D851 F033

1316630/13-23
! 25 2 3435
34 6

3004

3475

EL000264
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-37
11
11

3-38
D878
1000 1000
1010 1010
1234 1234

15A
10A

E143
E197
3452 3452

23/400
24/402
13/400
26/402
2 1
1234 1234 5052
378 398

1234
1234
1234 6

1234
D850

C776
3/ 6/
3514 455 455
7 8 9

3452
1312

1234
4696

4693
4691
4692
3460
3461

1234
1 D805

378

378
1234 1234 C26 7 8

185
378
14 18

398
398
398
182
182

30 4 2 3 1 2
336

371
1

1234
1234
3452
1312

4696
4696
3514
4693
4691
4692
3460
3461

4697 D591
19/ 6/ 50/ 11/ 37/ 36/ 9/ 19/ 28/ 7/ 35/
334 307 333 333 333 333 333 333 333 333 333

28
A021

D804
D529
5
3/ 17/ 16/ 7/ 44/ 30/ 20/ 31/ 38/ 27/ 26/ 55/ 25/ 54/ 1/ 4/ 3/ 24/ 52/ 23/ 51/ 22/
334 334 334 307 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333 333

4686

4684
4677
4678
4679
4680
4681
4670
4671
4672
4673
4674
4675
4676

3435
4697
4697
4697
4697
4697
3435
3004
4682
8 7
15 19 3 16 9

398
398
5

185
378
378
378
398

371
2/344
5/344
3/344
1/344
7/344
2/313
1/313
7/313
6/313
5/313
3/313
4/313

4697
4686
4684

SP SP SPS SK SK1 M M IP IPS IP SK SK


11 1 2

3435
3004
3004
4682
4686
4697
407
407

371
6/ 43/ 25/ F531 B007
4686
4684

232 232 232


6

1316630/13-23
3435
Bn Zt
D884

378
13/
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

E575

3004 232 Bw
Modifications to the electrical installation from chassis number 0E473500

407

3475 6
21 C748
B
15
176

EL000265
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

36. AUTOMATIC WINDOWS/ROOF HATCH/CENTRAL DOOR LOCKING


ELECTRIC WINDOW CONTROL, DRIVERS
SIDE (OPENING)
(Switch in door panel, drivers side)
If the electric window control switch (C745) is
activated and a connection is made (contacts 2
and 4), relay G030 will be activated through fuse
E044 and switch C745 (wire 4526). As a result,
a supply voltage is applied through fuse E034 to
connection point 2 of the motor (B003). The
other connection point (1) is connected to earth
through relay G031. The motor will start
operating counter-clockwise and the window on
drivers side will open.
ELECTRIC WINDOW CONTROL, DRIVERS
SIDE (CLOSING)
(Switch in door panel, drivers side)
If the electric window control switch (C745) is
activated and a connection is made (contacts 4
and 1), relay G031 will be activated through fuse
E044 and switch C745 (wire 4527). As a result,
a supply voltage is applied through fuse E034 to
connection point 1 of the motor (B003). The
other connection point (2) is connected to earth
through relay G030. The motor will start
operating clockwise and the window on drivers
side will close.
ELECTRIC WINDOW CONTROL,
CO-DRIVERS SIDE (OPENING)
(Switch in door panel, drivers side)
If the electric window control switch (C743) is
activated and a connection is made (contacts 2
and 4), relay G028 will be activated through fuse
E044 and switch C743 (wire 4522). As a result,
a supply voltage is applied through fuse E033 to
connection point 2 of the motor (B004). The
other connection point (1) is connected to earth
through relay G029. The motor will start
operating counter-clockwise and the window on
co-drivers side will open.

11

0209 3-39
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

ELECTRIC WINDOW CONTROL,


CO-DRIVERS SIDE (CLOSING)
(Switch in door panel, drivers side)
If the electric window control switch (C743) is
activated and a connection is made (contacts 4
and 1), relay G029 will be activated through fuse
E044 and switch C743 (wire 4523). As a result,
a supply voltage is applied through fuse E033 to
connection point 1 of the motor (B004). The
other connection point (2) is connected to earth
through relay G028. The motor will start
operating clockwise and the window on
co-drivers side will close.
ELECRIC WINDOW CONTROL,
CO-DRIVERS SIDE
(Switch in door panel, drivers side)
The automatic window control using C744 on
the co-drivers side is similar to the automatic
window control on the drivers side. When switch
C744 (connection between contacts 4 and 2) is
engaged, relay G028 is activated through switch
C743 (contacts 5 and 2) and the motor (B004)
will open the automatic window. When switch
C744 (connection between contacts 4 and 1) is
engaged, relay G029 is activated through switch
C743 (contacts 3 and 1) and the motor will
operate clockwise and close the automatic
window.
The electric window control will only function if
the contact is switched on.
ROOF HATCH, OPENING
If the roof-hatch switch (C736) is used to make a
connection between contacts 2 and 6, and
therefore between contacts 1 and 3, a voltage is
applied to pin 1 of the roof-hatch motor (B175)
through fuse E030, switch C736 and wire 4761.
The roof hatch will open.
ROOF HATCH, CLOSING
If the roof-hatch switch (C736) is used to make a
connection between contacts 8 and 6, and
therefore between contacts 7 and 3, a voltage is

11 applied to pin 2 of the roof-hatch motor (B175)


through fuse E030, switch C736 and wire 4760.
The roof hatch will close.

3-40 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

CENTRAL DOOR LOCKING, CO-DRIVERS SIDE (STANDARD)

31 B200
G723

6 2 5062 DL
5061
5118

DO
2630

A 7 1
C774

I0 I I
1000
B 5/3 E026
M (10A)

1105
30B

K100851

Purpose:
To lock the co-drivers side door using
button/key or switch (C774). The driver can
lock/unlock the co-drivers side door from behind
the steering wheel.
Central door locking motor, co-drivers side
(B200):
The motor has two (internal) switches, i.e.:
- a stroke-end switch (always reverses at
end of stroke) (lower drawing);
- a switch which is mechanically connected to
the locking button (always reverses at the
beginning of the upward or downward
movement of the locking button) (upper in
drawing). 11
Note:
A mechanical connection consisting of a linkage
mechanism between the cylinder lock and the
locking button will remain.

0209 3-41
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Starting position: door unlocked (see


drawing).
- The door is locked using the button/key.
The mechanical linkage reverses the upper
switch directly. As a result, a current will
flow through the fuse (E026), the
connection (30b), the motor, the lower
switch and the upper switch through
connection 31 to earth. The mechanical
linkage between the motor and unlock
button will move the button down.
Having reached the lower position, the
stroke end switch reverses.
The same occurs during unlocking. The
direction of rotation of the motor is the
same. The position of the switches is
different, however. The power between
motor/lock button is transmitted through a
lever/connecting rod mechanism.
- The door is locked using the switch (C774).
If the spring-loaded switch (C774) makes a
connection between connections 5/3 and 7,
point DL of (B200) is connected to earth.
One brief moment is sufficient to start the
motor moving. Because there is a
mechanical linkage between the motor and
the lock button, the upper switch will
reverse immediately afterwards. A current
will flow until the stroke-end switch breaks
the circuit.
- The door is unlocked using the switch
(C774). To this end, connection DO is briefly
connected to earth. The action is the same,
except that the switches resume their other
position once the locking button has moved
upwards.
Variants:
Location
36 If the standard version is installed, the
drivers side central door locking (B199) and
the central door locking electronic unit

11 (D862) will also not be installed. In that case


cascade G723 is placed on connector 394,
and switch C774 replaces switch C803.

3-42 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

CENTRAL DOOR LOCKING (OPTION)

31 31
B199 B200

DL DL

DO DO

1000
E026
M (10A) M
1105

30B 30B
4537
4538

1105

5062

5061

7 1 10 2
D862
9 3 4 5 6 8
5118

5061
2600

2609

5063

2630

A 1
C803

0- I

B 5/3

driver co driver lock all


door open K100852

Purpose:

11
- To automatically lock both doors if one of
the doors is locked using the key/button.
- To automatically lock both doors using the
alarm-system remote control (if available).
- If one of the two doors is unlocked, only this
door will open while other door remains
locked.

0209 3-43
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

Description of central door locking, drivers


side (B199) and central door locking motor,
co-drivers side (B200).
The description of both components is similar to
description B200 as above.
Starting position: both doors locked.
Unlock the co-drivers side door using the key.
This is the same as the standard version. The
other door remains locked.
Unlock the co-drivers side door using switch
C803.
If switch C803 is engaged (connection between
pin 1 and 5/3), connection DO of component
B200 is connected to earth. B200 is activated in
the same way as in the standard version.
Starting position: both doors unlocked.
Drivers side door locked using key/button.
The action is similar to that in the standard
version; in this case, however, unit D862 will
measure an earth signal through connection DL
(wire 4538) to pin 1. D862 now connects pin 2 to
earth, also activating B200. The co-drivers side
door is now also locked.
Locking co-drivers side door using key/button.
The operation is the same as the operation
described above. However, unit D862 now
measures an earth signal at pin 2 and will,
therefore, connect pin 1 of component B199 to
earth. The drivers side door is now also locked.
Note:
If one or both door switches sends a positive
signal to pin 3 or 4 of unit D862, the
accompanying components B199 and/or B200
will not be activated.

11

3-44 0209
5

0209
D878
1000 1000
1010 1010
95XF series

10A
15A

E030
E026

29/402
35/402

1104
1105
E117 A042
2 1 1105
19 42
B030 2 1
1 1105 1105 1105 1105 1105
22

2630
380 196 4

1104
C733
B 1
17 1105 1105 197

380
1
5 276 5

277 197

1105
5062
5062
1105
4537
4538
4538
4537
1105

2630

1104
1104
4706
2630
1 B200 3 D862 ! 3 2 1
308 DL 2/ 10/ 7/ 1/ DL DO 308
7 1 8 2 B A 394 394 394 394
M M

36
B199

C736
II 0 I 8/ 6/ 9/ 4/ 5/ 3/
3 6
31 DO 394 394 334 394 394 394 31
4 2 4

4706

4761
4760
E515
2 2609

5061
5061
5061
5118
2609
2600

4 17

191

191
191
6 5 4 10 9 C062 9
1 2600

380
380
189

277
197

6 277 20 6 8 16 6
483 383 281

4761
4760
4706
5061
5118
2609
2609
2609
2609
5063
2600
2600
2600
2600

380
189
189
189
21 18 17 16
190
286

8 9
4706 1 7 17/ 5/

4761
4760
232 396
2609
2609
2600

1 2 3
A040

C803

C130 C149 5 9 4

1316630/13-23
3 3 II 0 I D708 C063 E514
D550
D853

5 B A 1 1 1
M 17 17 17 17 16

4
2630
B175

194
12

EL000251
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-45
11
11

3-46
D878
1000 1000
1010 1010

15A
10A
15A

E033
E044
E034

17/401
26/400
35/401

1207
1208
1233

2
1208
276

1208
C746
1

196
2 18

4521
1208
4520
1208

1208

1208
5 4 3 5 4 3

C696

C743
C745

4 1208
2 1 18 2 1

1208
C695
1208 4

36
18

4522
4523
4526
4527

7 5 4 3 7

276
276
196
196

5 6 5 6
276 196

C774
2 1

4522
4524
4524
4523
4526
4528
4528
4527

2 2
85 30 85 30 85 30 85 30

4525
4520
4521
4521
4520
4525

M M

B004
B003

G028
G029
G030
G031

86 87A 87 86 87A 87 86 87A 87 86 87A 87

196
196

4 8

276
276
276
196
8 3 4 3
1 1
4521

1207
1207
1207
4525
1233
1233
1233

1316630/13-23
4525 4520 4529
1207 1233
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

EL000252
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

42. CONNECTOR SOCKETS FT


DIAGNOSTIC CONNECTOR (A021)
The diagnostic connector is installed on the
left-hand side in the central cabinet. This is the
connector to which DAVIE is connected. After
the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin no. Wire no. Colour Description


1 1229 Red Supply for DAVIE
2 9107 White Earth
3 3425 Blue ABS/ASC-D
4 4788 Black ASL-G
5 4697 Black ECAS remote control / E-gas 3 / ASL-V /
UPEC
6
7 4732 Black ECAS 2
8 3064 Blue Connector 378, pin 5
9 4047 Black CTE3
10 3065 Blue Connector 378, pin 4
11 4883 Black ZF intarder
12
13 3470 Blue AGS
14 3037 Blue D1LC / D3LC Compact auxiliary heating/
Hydronic 10

24V CONNECTOR (A042)


Pin 1 of the 24V connector (A042) is
connected directly to the supply
voltage through wire 1000 and
fuse E026.
Pin 2 is connected to earth.

ABS CONNECTOR (A005)


Pin 1 of the ABS connector (A005) is
connected directly to the supply
voltage in front of the contact
through wire 1119 and fuse

Pin 2
E043.
is connected directly to the
supply voltage behind the
11
contact through fuse E172. This
voltage also serves to feed the
ABS unit.
Pins 3 + 4 are both connected to earth.
Pin 5 is connected to pin 7 of the
CWS-2 unit (D853) through
wire 3428.

0209 3-47
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

FT TRAILER CONNECTOR (A002)


Pin 1 of the FT trailer connector (A002) is
connected to earth. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuses
E000 and E001 to pins 2 (through wire
2102) and 6 (through wire 2103)
respectively.
Pin 2 switches the left-hand rear light.
Pin 3 is connected to the CTE-3 unit (2/232)
(left direction) through wire 2008.
Pin 4 is connected to relay G036 (brake-light
relay) through wire 4601.
Pin 5 is connected to the CTE-3 unit (30/232)
(right direction) through wire 2009.
Pin 6 switches the right-hand rear light.
REAR FOG LIGHT / BACK-UP LIGHT
CONNECTOR (A003)
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back-up switch E501
(wire 4591) to pin 3.
Pin 5 is connected directly to the supply
voltage through fuse E048 and wire
1113.
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010, relay
G005 and wire 2152.

11

3-48 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

ALARM SYSTEM SOCKET (A040)


Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction
indicator, left (C016), direction indicator,
rear left (C018) and the electronic unit
CTE3 through wire 2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE3 through wire
2007.
Pin 4 is connected directly to the control
switch for interior stepwell lighting, door
switch on drivers side (E514), the
stepwell lighting on drivers side
(C062), the electronic unit CTE3
(D884) and the lighting buzzer relay
(G235) through wire 2600.
Pin 5 is connected directly to the stepwell
lighting on co-drivers side (C063), the
interior lighting switch on co-drivers
side (C686), the control switch for
interior stepwell lighting, door switch on
co-drivers side (E515) through wire
2609, and the interior-lighting diode
prevent feedback to the co-drivers
stepwell (D708).
Pin 6 is connected directly to the cab-lock
control switch (F009) through wire 3412
and by means of a cab lock connection
(cab without air suspension) (G719) to
the electronic unit CWS (D582) through
wire 3492.
Pin 7 is connected directly to the generator of
integrated voltage regulator (A502)
(D+) and to lighting relay D+ (G107)
through wire 1020. At the same time
pin 7 is connected directly to the
lighting buzzer (B242) and to the
electronic unit CWS (D582).
Pin 9 is connected to the electronic unit of

11
the central door locking (D862).
Pin 12 is connected to earth.

0209 3-49
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

CONNECTOR SOCKET FOR REMOTE


CONTROL CONNECTION UPEC (A046)
Pin 1 is connected to point 87 of relay for
ECS power supply (G126) through wire
1297 and fuse E194.
Pin 2 is connected directly to pin 21 of the
UPEC electronic unit (D814) through
wire 3039.
Pin 3 is connected directly to point 5 of relay
for UPEC remote control (G321)
through wire 4100.
Pin 4 is connected directly to pin 8 of switch
for the windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin
34 of the UPEC electronic unit (D814)
through wire 4691.
Pin 5 is connected directly to pin 9 of the
switch for windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin
32 of the UPEC electronic unit (D814)
through wire 4692.
Pin 6 is connected directly to pin 7 of the
switch for windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin
33 of the UPEC electronic unit (D814)
through wire 4693.
Pin 7 is connected to point 86 of the UPEC
engine stop relay (G328).
Pin 8 is connected directly to earth.

11

3-50 0209
3-51 0209
EL000304 1316630/13-23 42
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

11
1000 1000 1000
1010

11

G525
114
31

12
1000

13
G

14
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A005

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
Modifications to the electrical installation from chassis number 0E473500 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
0209 3-52
EL000305 1316630/13-23 42
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

11
2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67
85

68
M

5/401
86 87A

69
9
2
9
2

2102 2102
C156
C158

70
87
30

71
5
7

G000
2

2102 2102 2102 2102 2102


72
493 115
2101

73
9
2

2102
C074

74
10A

75
2
3

33/400
9
5

2102 2102 2102 2102


C012

76
284 281 E000

77
1
4

9
1

2102 2102 2102


C010

78
161 189

79
9
2

2103
C157

80
6
8

81
2103 2103
2103 2103
D878

493

82
115
9
2
9
2

83
2103 2103
C075
C159

84
10A
2
5

28/400
9
2

85
2103 2103 2103 2103
C011

161 189 E001

86
3
3

9
2

87
2103 2103 2103
C013
288 286 10A

88
7/402
1209

89
E013
P

90
6/402
1209

91
4602
1
2

E511
4602

92
85

93
14
4601
M

C021
86 87A

94
9
22
8/402

4
4601 4601 4601 4601 4601

96
87
30

493 115
1
14
D759

96
G036

3
14
4601

C020

97
D

98
2
5

3
115

2/
2008 2008 2008

232

99
493 115
D884

4
6

5
2009 2009 2009

30/
232
493 115

12
1

493
A002

M
1010
1000

100 101 102 103 104 105 106


95XF series Modifications to the electrical installation from chassis number 0E473500
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
5

0209
D878
1000 1000
1010 1010
2150 2151
95XF series

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

4591
2150
1113

1217
1217
1217
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1
15 13

D884 D809 D587 D802 D871 D901 D850 D814 D591 D529 D597
5 A1 18 4 12 8 13 13 44 7 23
5 32 26 34 40 46 23 47 28 33 31

1217
1217
1217
1217
4591
4591
4591
2152
2152
2152

42
C751 F006 C026 C027 C024 C025

118
5 1 1 5 5 4 4
4788
4883
4732
3037
3037
3425
4697
4697
4697
4697

15 15 12 12 11 11

5 4 20 21 9 11 11 5 19 19 15 19

1217
378
378
433
461
445
483
483
377
297
378
185
434

493
493
493
8 7 10
3037
4697
4697
4697

1217
1217
1217
4591
2152
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

B079 E561
1 2
13 13

1316630/13-23
A003
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2
9107

EL000306
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-53
11
11

3-54
D878
1000 1000
1010 1010
1020

15A
E108
B036
D668
1024

1020

32/402
13/402
D853
B6

1114
1020
7
D884

17/ 4/ 31/ 1/ 29/


232 232 232 232 232

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609

2600
383
1114
D853

190
286
5 8 9

2006
2006
2007
2007
9
7 2006

42
281 A502

2609
2609

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2
189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C018 C017 C019 C015 C765 D862


2609
2609

2600
1 1 1 1 1 1 6 5
4 4 4 4 4 4 4 36
D862 D862 10 1
3 4
114

36 36
483

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020

1316630/13-23
A040

12 4 2 3 9 1 5 7
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

EL000307
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1248 1247
95XF series

5A
5A

15A

E184
E143
E194

13/403
11/403
27/402
23/400
25/402
1297

1248
1247
1247
1234
B501 F000
1234 A3 2
2 8

D814

1248
1247
1234
1297
3402
6

297
297
297
297
3 2 4 8

1247
1234
1297
3402
32/ 34/ 33/ 21/ 22/ 18/
15/

C776
7 8 9 295 295 295 295 295 295
G126
87
47

4692
4691
4693
3039
3402
4099

4693
4691
4692
1234
1234
1297
1297
3402
3402

42
398
398
398
4 2 3
4692 4692 3 1 3 1

4693
4691 4691

G328
G321

4693 5 4 2 4 5 2

4099

4693
4691
4692
3039
9029
1297
4100

8/534
6/534
4/534
5/534
2/534
7/534
1/534
3/534

1316630/13-23
A046

EL000308
213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-55
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

43. CONNECTOR SOCKETS FA


DIAGNOSTIC CONNECTOR (A021)
The diagnostic connector is installed on the top
left-hand side in the central cabinet. This is the
connector to which DAVIE is connected. After
the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin no. Wire no. Colour Description


1 1229 Red Supply for DAVIE
2 9107 White Earth
3 3425 Blue ABS/ASC-D
4 4788 Black ASL-G
5 4697 Black ECAS remote control / E-gas 3 / ASL-V /
UPEC
6
7 4732 Black ECAS 2
8 3064 Blue Connector 378, pin 5
9 4047 Black CTE-3
10 3065 Blue Connector 378, pin 4
11 4883 Black ZF intarder
12
13 3470 Blue AGS
14 3037 Blue D1LC / D3LC Compact auxiliary heating/
Hydronic 10

24V CONNECTOR (A043)


Pin 1 of the 24V connector (A034) is
connected directly to the supply
voltage through wire 1240 and
fuse E091 (behind the contact).
Pin 2 is connected to earth.

ABS CONNECTOR (A004)


Pin 1 of the ABS connector (A004) is
connected directly to the supply
voltage through wire 1119 and
fuse E043.

11 Pin 2 is connected directly to the


supply voltage through fuse
E172 behind the contact. This
voltage also serves to feed the
ABS unit.
Pins 3 + 4 are both connected to earth.
Pin 5 is connected to the CWS-2 unit
(D583) through wire 3428.

3-56 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

FA TRAILER CONNECTOR (A000)


Pin 1 of the FA trailer connector (A000) is
connected to earth.
If a connection is made between
contacts 2 and 1 (rear/side marker and
parking lights position) with the lighting
switch (C622), a voltage is applied to
contact 85 of relay G000 through fuse
E084, wire 1101, switch C622 and wire
2100. The relay is activated and a
voltage is applied from wire 1000,
contacts 30 and 87 (from relay G000)
through fuses E000 and E001 to pins 2
(through wire 2102) and 6 (through wire
2103) respectively.
Pin 2 switches the left rear light and pin 6
switches the right rear light.
Pin 3 is connected to the CTE-3 unit (left
direction) through wire 2008.
Pin 4 is connected to relay G036 (brake-light
relay) through wire 4601.
Pin 5 is connected to the CTE-3 unit (right
direction) through wire 2009.
REAR FOG LIGHT / BACK-UP LIGHT
CONNECTOR (A001)
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back-up switch E501
(wire 4591) to pin 3.
Pin 5 is connected directly to the supply
voltage through fuse E048 and wire
1113. Pin 3 is also connected to
connector A026 (superstructure
side-lights, 4-pin).
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010, relay
G005 (contacts 30 and 87) and wire
2152.

11

0209 3-57
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

ALARM SYSTEM SOCKET (A040)


Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction
indicator, left (C016), direction indicator,
rear left (C018) and the electronic unit
CTE-3 (D884) through wire 2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE-3 (D884) through
wire 2007.
Pin 4 is connected directly to the control
switch for interior stepwell lighting, door
switch on drivers side (E514), the
stepwell lighting on drivers side
(C062), the electronic unit CTE-3
(D884) and the lighting buzzer relay
(G235) through wire 2600.
Pin 5 is connected directly to the stepwell
lighting on co-drivers side (C063), the
interior lighting switch on co-drivers
side (C686), the control switch for
interior stepwell lighting, door switch on
co-drivers side (E515) through wire
2609, and the interior-lighting diode
prevent feedback to the co-drivers
stepwell (D708).
Pin 6 is connected directly to the cab-lock
control switch (F009) through wire 3412
and by means of a cab lock connection
(cab without air suspension) (G719) to
the electronic unit CWS (D582) through
wire 3492.
Pin 7 is connected directly to the generator of
integrated voltage regulator (A502)
(D+) and to lighting relay D+ (G107)
through wire 1020. At the same time
pin 7 is connected directly to the
lighting buzzer (B242) and to the
electronic unit CWS (D582).
Pin 9 is connected to the electronic unit of

11
the central door locking (D862).
Pin 12 is connected to earth.

3-58 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

SUPERSTRUCTURE SIDE-LIGHTS
CONNECTOR (A026)
Pin 1 is connected directly to the
(semi-)trailer socket (A000) pin 2
through wire 2102, and to the rear-light/
side light relay (G000) through fuse
E000.
Pin 2 is connected directly to the
(semi-)trailer socket (A000) pin 6
through wire 2103, and to the rear-light/
side light relay (G000) through fuse
E001.
Pin 3 is connected directly to pin 5 of the rear
fog light socket (A001) through wire
1113 and to the supply voltage through
fuse E048.
Pin 4 is connected directly to earth.
CONNECTOR SOCKET FOR REMOTE
CONTROL CONNECTION UPEC (A046)
Pin 1 is connected to point 87 of relay for
ECS power supply (G126) through wire
1297 and fuse E194.
Pin 2 is connected directly to pin 21 of the
UPEC electronic unit (D814) through
wire 3039.
Pin 3 is connected directly to point 5 of relay
for UPEC remote control (G321)
through wire 4100.
Pin 4 is connected directly to pin 8 of switch
for the windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin
34 of the UPEC electronic unit (D814)
through wire 4691.
Pin 5 is connected directly to pin 9 of the
switch for windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin
32 of the UPEC electronic unit (D814)
through wire 4692.
Pin 6 is connected directly to pin 7 of the
switch for windscreen wipe/wash
intermittent wipe/E-gas/UPEC vehicle
speed/engine speed (C776) and to pin

11
33 of the UPEC electronic unit (D814)
through wire 4693.
Pin 7 is connected to point 86 of the UPEC
engine stop relay (G328).
Pin 8 is connected directly to earth.

0209 3-59
0209 3-60
EL000309 1316630/13-23 43
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

11
1000 1000 1000
1010

11

G525
114
31

12
1000

13
G

14
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A004

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
95XF series Modifications to the electrical installation from chassis number 0E473500
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
3-61 0209
EL000310 1316630/13-23 43
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

11
2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67
85

68
M

5/401
86 87A

69
70
2
2
87
30

2102
C074

71
5
7

G000
2

2102 2102 2102 2102


72
2102
495 115
2101

73 10A
2
3

33/400
8
5

2102 2102 2102 2102


C012

74
284 281 E000

75
1
4

8
1

2102 2102 2102


C010

76
161 189

77
2
5

3
2/

2008 2008 2008

78
232

495 115

79
D884

4
6

5 2009 2009 2009


30/

80
232

495 115

81
8
2

2103
C075
D878

6
8

82
6
2103 2103 2103 2103

83
495 115
2103
10A
2
5

28/400

84
8
2

2103 2103 2103 2103


C011

85
161 189 E001
3
3

86
8
2

2103 2103 2103


C013

87
288 286 10A
7/402

D
1209

88
115 E013
P

89
6/402

90
1209

4
4601 4602
1
2

91
E511
4602

12
1
85

92
3

495
14
4601
M

C021

93
86 87A

A000

9
22 8/402

94
4601 4601 4601 4601 4601
87
30

495 115
1

96
11
14
D759

G036

495
14
4601

96
C020

97
98
4

99
1
2102

2
2103

3
A026
1113

M
1010
1000

100 101 102 103 104 105 106


Modifications to the electrical installation from chassis number 0E473500 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
11

3-62
D878
1000 1000
1010 1010
2150 2151

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

2150

1217
1217
1217
4591
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1

495
495
495
8 7 10
15 13

D884 D809 D587 D802 D871 D901 D850 D814 D591 D529 D597
5 A1 18 4 12 8 13 13 44 7 23

4591
2152
1113
5 32 26 34 40 46 23 47 28 33 31

1217
1217
1217
1217

43
C751 F006

118
5 1 1
4788
4883
4732
3037
3037
3425
4697
4697
4697
4697

15 15

5 4 20 21 9 11 11 5 19 19 15 19

1217
4591
4591
2152
2152
378
378
433
461
445
483
483
377
297
378
185
434

C026 C027 C024 C025


5 5 4 4
12 12 11 11
3037
4697
4697
4697

1217
1217
1217
4591
2152
1113
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

B079 E561
1 2
13 13

1316630/13-23
A001
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

1113
Modifications to the electrical installation from chassis number 0E473500

9107

EL000311
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1020
95XF series

15A
E108
B036
D668
1024

1020

32/402
13/402
D853
B6

1114
1020
7
D884

17/ 4/ 31/ 1/ 29/


232 232 232 232 232

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609

2600
383
1114
D853

190
286
5 8 9

2006
2006
2007
2007
5
7 2006

43
187 A502

2609
2609

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2
189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C017 C015 C765 D862


2609
2609

2600
495
495
1 1 1 1 2 1 6 5
4 4 4 4 4 36
D862 D862 10 1
3 4
114

2006
2007
36 36
483
C018 C019

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020

1 1
4 4

1316630/13-23
A040

12 4 2 3 9 1 5 7

EL000312
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-63
11
11

3-64
D878
1000 1000
1010 1010
1248 1247

5A
5A

15A

E184
E143
E194

13/403
11/403
27/402
23/400
25/402
1297

1248
1247
1247
1234
B501 F000
1234 A3 2
2 8

D814

1248
1247
1234
1297
3402
6

297
297
297
297
3 2 4 8

1247
1234
1297
3402
32/ 34/ 33/ 21/ 22/ 18/
15/

C776
7 8 9 295 295 295 295 295 295
G126
87
47

4692
4691
4693
3039
3402
4099

4693
4691
4692
1234
1234
1297
1297
3402
3402

43
398
398
398
4 2 3
4692 4692 3 1 3 1

4693
4691 4691

G328
G321

4693 5 4 2 4 5 2

4099

4693
4691
4692
3039
9029
1297
4100

8/534
6/534
4/534
5/534
2/534
7/534
1/534
3/534

1316630/13-23
A046
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

EL000313
213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E473500

46. AUXILIARY HEATING EBERSPCHER HYDRONIC 10


VARIANTS
Location
5 Only when transporting hazardous
substances. The auxiliary heating will be
switched off upon activation of the PTO.
78 Wire 4009 only applies in the case of a VF.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 3-65
11

3-66
D878
1000 1000
1010 1010
1211 3402

1 3

15A
15A
10A

E031
E114
E035
G240
2 4 5

1 C588
1201 2

15/401
34/402
14/401
16/400
14/400
13/400
12/400

20
397
1156 1211

4660

380
5

1201
1201
1156
1156
3410
3452
3402

F087 12
1 3410 3410
7 38
378

DVB DVB

1156
5 1 115 7

397
0 I 0 I

1201
5/528
D901 F000
2
28
3410
3452

E571

C778

376
1

4660
4660
4660

1201
1201
7 1 2 3

1156

1201
483
380
483
524
1 15 4 5
C802

4980

4660
2
20

1156
483
7

9/528
6/528
7/528
4/528

19/

4660
1156

1201
333

4980
C760
2
20
3557

4980
4982
D591

1156 1156 9

46
4980
1201 524

4980

1156
4660

1156
524
483

524
524

538
5 6 7 4 3

538
538
4

538
1 3
3557
3410

4982

4980
4666

1201
1201
1201
1201
4667
4667
1156
4660
1
11/ 2/ 4766 4766 2/ 14/ 12/ 10/
85 30 85 30 526 526 533 527 527 527 527

F509

E580
E579

G247
G170
86 87A 87 86 87A 87 4/ 12/ 2 1/ 7/ 3/
526 526 4765 4765 527 527 527

1316630/13-23
1156 1156 533
4667 9
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

4982
538
Modifications to the electrical installation from chassis number 0E473500

1 3 12

483

G300
2 4 5 !
3557 3557
3410 3410

EL000266
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1020
95XF series

15A
E037

B036
D668
1024

1020

15/402

13/402
10 8 D853
1020 1020 B6
524 483 A040

1100
1020 7 G178

1020
1100 30
1

10/528
D901

1100
1/412
C539

2/528
1/528
8/528
11/528

4935
4936
3037
4002

524
524
524
524
2 1 8 11

2/412
4/412
6/412

46
4002

3037

4935
4936
4001

4002
1130
2

483

483

483
483
5 6 11 4002 G015 G178
85 85
! A 1

4935
4936
3037
4002

115
115
30 31

4009
4009
45/
232

4935
4936
A021
14

D884
4009
4009

1 M 2

1316630/13-23
114
114

B122 274002 27
4002

B010 B010
50 50
A A

EL000267
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-67
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

47. UPEC
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

3-68 0209
3-69 0209
EL000295 1316630/13-23 47
1
2

A500
1
30
B010

1000 1000
4
1000
23
A1

1000
5
E043

1000
1000
1000
B

6
114

1/416
7
G

1000
D

G525
B+
1000
1000
1000

8
1000

7
42

1020 1020 1/417

11
A040

9
A

1010
D+

114 1000
1010

10

A502 114 B036


1020

11
1000
1010

21
A1

1000
E168

12
1024

30
87

13

G015 D668
13/402
1020 1020
14
7
B6

1020
15

9025
D853

16

5A
19

17

4019 4019 4019


2
1
1
2

G525
B039 E112 114
18
4014

4015
4019

19
2
1

4014 1000
2
1

20
B038 20/202 3/202
9025

21
85
86

4014
2
1

17/201

22
B040 G014 9025
4061
4013

23
4018

24
2
1
D852
9025

B041

25
11
14

4061 4013 4013 4013

26
114 297
2
A6

27
9025
B501

15A

28
2

23/400
4099 1234 1234 1234 1234
D878

29
297 E143

30
1234
1234

2
1

31
G328
2

9029
A3
B501

32
7/534

33
5A
4

1/534 25/402

34
1297 1297 1297 1297 1297

35
297 E194
1247

4
3
3/534

36
4100 1297

37
A046
8
8
2

38
3402 3402 3402
F000

2
1
3402 297

39
G321
15A

40
18/402
1150

41
1

4099 4013
E118

22/ 15/
10/

295 295
295

42
297

21
85

43
9025 9025 4954 1150

27/
295
297

44
86 87A

45
1/298 7/298

3/
1247 1247 1150

295
9025 9025

25/
87
30

295

46
F571 G126

4/
1247

295
1247
4681

47
17/
295
3

48
2/298

297
4677

16/
27/402

295
D814
1247 1247

49
3/298

50
4679

23/
295
5A

F571
11/403
1247

51
5/298
4678 E184

35/
295

52
4061
1248
1010
1000

53
Modifications to the electrical installation from chassis number 0E473500 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
0209 3-70
EL000296 1316630/13-23 47
54
55
1248
1010
1000

13/403
4061

1248
56
57
1248

33/403
58
1248

59
2
1

35/403
60

4098
4

61

32/403
62

4093
5
3

2
1
1202

63

11
G243
4093

B248
64
18

65

4093 4093 4093


2
1

G525 33/401
114
66
1248

B247
67

31/401
68
16

D745
69

1248 1248
114
70
20

2
1

71

4061 1248 1248 4087 4087


1
2

114
72
E550
1248
1248
1248

73 B192
2
19

2630 2630
E117

74
9

2630 2630 2630

75
21
A

176 176

76
B

77
2

1
5

3038 1248 1248

78
176
I

79
0

80
C804
D878

10
6

81
3038 3038
176 297

82
8/534
4
7

83
4693 4693
398

84
2 1248
8
6

6/534

85
4693 4691
398

86
3

4693
4691
4692
9

87
398
4/534

88
4692
4691
C776

89
4691
1248
5/534

90
4692

91
4692

92
4692 3038

32/
31/

295
295
4087

93
15

9/
4691 4087

34/
295
295

94
297

96
4693

33/
295
17

96
4098 4098

18/
2/534

295
3039 3039

21/
295
298

97
98
A046

16

99
4051 4051

14/

1
295
1248 1248

Bn
297
27/403

6
1202

407

Bw
1 2
3

2
18
407

Zt
4684 4684 4684

20/
295
D814
1202
407 297 E564
E575

1202
10A

2/
1202 1202

295
16/401
E019

1
13
D813

1/
295
1010
1000

100 101 102 103 104 105 106


95XF series Modifications to the electrical installation from chassis number 0E473500
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
5

0209
D878
1000 1000
1010 1010
95XF series

10A
E053
D852 18/403
1229

B501

D884
25/ 7/
232 271

4109
4109
4109
4109
4109
4109
4110
4110
4110
4110
4110
4110

1 1 1 1 1 1

4686
3514
3/201
B131
B132
B133
B134
B135
B136

2 2 2 2 2 2

297
297
297
19 11 5

3003

4686
3514
3003
4109
4101
4102
4103
4110
4104
4105
4106

D814
26/ 29/ 5/ 24/ 35/ 33/ 34/ 25/ 28/ 26/ 27/
295 295 295 294 294 294 294 294 294 294 294

47
6/ 11/ 12/ 14/ 2/ 13/ 1/ 3/ 31/ 21/ 4/ 11/ 6/ 22/ 5/ 17/ 12/ 23/ 13/
295 295 295 294 294 294 294 294 294 294 294 294 294 294 294 294 294 294 295

3435
3485
3484
3032
3033
3031
3030
4094
4088
3026
3027
3042
3043
3028
3029
3025
3023
3024
4697

297
297
13 12
297

19

3435
3485
3484
3032
3032
3031
3031
4697
1229
9107

297
377
377
8 12 11 3 1 2 3 1 2 1 2 1 2 1 2 3 1 2

1316630/13-23
n n P

3435
3485
3484
F558
F552
F561
F565
F566
F555

B290
A021

14/ 1/ 3/ 2 U U U U 5 1 2
395 453 453

D853
D850
9107

EL000297
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E473500

3-71
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E473500 95XF series

11

3-72 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

4. MODIFICATIONS TO THE ELECTRICAL INSTALLATION FROM


CHASSIS NUMBER 0E477514
4.1 OVERVIEW OF MODIFICATIONS TO THE ELECTRICAL INSTALLATION

Modification/Chassis numbers
Electrical system From chassis Modification See sub-
number diagram no.
Starting circuit 0E477514 Starter lock relay (G372) added 1
Converter/radio 0E514800 New converter added 35
Automatic windows/ 0E525147 Modifications to software of door 36
Central door locking/ locking unit (D862)
Roof hatch
Connector sockets FT, 0E525239 Overview of 15--pole connector 42
diagnostic connector, added
alarm connector
Connector sockets FA, 0E525239 Overview of 15--pole connector 43
diagnostic connector, added
alarm connector
AGS 0E527422 Timer unit mounted in lubrication 27
pump housing
ECAS 3 0E527422 Fuse E051 added 48
Auxiliary heating 0E527422 Subdiagram number changed to 40A
40A.
Auxiliary heating 0E527422 Subdiagram number changed to 40B 40B
and pins 10 and 11 on timer unit
(E581) connected
Auxiliary heating 0E527422 Pins 10 and 11 on timer unit (E581) 46
connected
Front and rear fog 0E536161 Connection of front and rear fog 11
lights lights modified

11

0209 4-1
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

4.2 CIRCUIT DIAGRAM 1316630/24-29

This page provides room for your own notes on


the circuit diagram.

11

4-2 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

4.3 OVERVIEW OF BASIC CODE NUMBERS IN CIRCUIT DIAGRAM


1316630/24-29

Column 1 : Basic code number


Column 2 : Description
Column 3 : Number on search bar of
circuit diagram
1316630/13-23

Column 1 Column 2 Column 3


A000 (Semi-)trailer socket (7-pin) 56/57/231/243/287/399
A001 Rear fog light back-up light socket (7-pin) 260/264/397/399
A004 ABS FA socket (7-pin) 404
A007 24V socket (2-pin) 395
A021 Diagnostic socket (16-pin) 191
A026 Superstructure side-lights (4-pin) 232/243/396/400
A027 Accessory socket (4-pin) 400
A038 Accessory socket (2-pin) 40A 394
A040 Alarm system socket 776
A042 Dashboard socket (2-pin) 360
A043 Chair console socket on drivers side (2-pin) 392
A046 Connector for the body builder for remote control connection 563
A058 (Semi-)trailer socket (15-pin) 57/58/231/242/259/263/286/395/398
A500 Batteries (2) 2
A502 Generator of integrated voltage regulator 4
B000 Windscreen-wiper motor 84
B001 Windscreen-wiper pump motor 92
B002 Headlight-washer pump motor 94
B003 Electric motor for window control, drivers side 728
B004 Electric motor for window control, co-drivers side 724
B005 Left-hand mirror adjustment motor 741/750
B006 Right-hand mirror adjustment motor 745/754
B007 Vehicle/engine speed regulator motor E-gas 496
B009 Roof hatch motor 772
B010 Starting motor 8/11
B011 Electric motor for speed limiter 697
B015 4-speed heater fan 376/378/530/531
B017 Mirror heating, drivers side 758
B018 Mirror heating, co-drivers side 759
B023 Radio 707

11
B024 Left-hand loudspeaker 708/714
B025 Right-hand loudspeaker 709/715
B026 Citizen Band 711
B028 Air horn 762
B030 Cigarette lighter, drivers side 362
B032 Seat heating, drivers side 388
B033 Seat heating, co-drivers side 390
B036 Resistor, alternator, D+ 6
B038 Glow filament 29/598
B039 Glow filament 29/598
B040 Glow filament 599
B041 Glow filament 599

0209 4-3
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Column 1 Column 2 Column 3


B042 Air dryer element heating 386
B043 Air-conditioning compressor 369
B071 Lifting-gear lifting valve 610
B072 Lifting-gear lowering valve 604
B073 Lifting-gear motor pump 613
B079 Valve single-H-safety 81
B088 Intarder valve, proportional 468
B089 Intarder valve, air supply 466
B122 Fuel metering pump for auxiliary heating, Eberspcher 507/517/534
B129 Electric motor for left-hand headlight-height adjustment 668
B130 Electric motor for right-hand headlight-height adjustment 670
B131 Magnetic valve pump unit/injector cylinder 1 573
B132 Magnetic valve pump unit/injector cylinder 2 575
B133 Magnetic valve pump unit/injector cylinder 3 576
B134 Magnetic valve pump unit/injector cylinder 4 579
B135 Magnetic valve pump unit/injector cylinder 5 580
B136 Magnetic valve pump unit/injector cylinder 6 582
B166 Valve, ECAS front axle 628/657
B174 Electric motor for speed limiter 690
B175 Roof panel motor Super Space Cab 766
B178 Left-hand loudspeaker 716
B179 Left-hand loudspeaker 718
B180 Right-hand loudspeaker 719
B181 Right-hand loudspeaker 720
B182 Fuel heater 797
B185 Radio 713
B186 Loudspeaker filter, drivers side 717
B187 Loudspeaker filter, co-drivers side 719
B192 Engine brake valve 79/588
B199 Central door locking, drivers side 678
B200 Central door-locking motor, co-drivers side F249
XH/XC 673/682
B237 ASC valve 419
B238 Valve ECAS driven axle, left/right, air supply (FT) 627
B241 Sensor for heating element fuel filter/water separator 785
B243 Axle locking differential control valve 266
B244 Inter-axle locking differential control valve 270
B245 PTO control valve 275
B246 PTO control valve 278

11
B247 Engine brake (DEB) valve 440
B248 Engine brake (DEB) valve 441
B250 Valve ECAS driven axle, left/right, air supply (FA) 625
B252 Recirculation valve 381
B253 Valve ECAS driven axle, left/right, air supply 654
B254 Valve ECAS trailing/leading axle lifting/lowering 659
B256 Left-hand front ABS valve 411
B257 Right-hand front ABS valve 413
B258 Left-hand rear ABS valve 415

4-4 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Column 1 Column 2 Column 3


B259 Right-hand rear ABS valve 417
B290 Electro-pneumatic boost pressure valve 584
B293 Gearbox gate safety valve 45
B294 Switch-off cab suspension valve, front height control 289
B298 Switch-off cab suspension valve, back height control 452
B344 Electronic unit for automatic lubrication 476
B501 Compact tachograph 22
C000 Dipped beam, left 247
C001 Dipped beam, right 248
C002 Main beam, left 250
C003 Main beam, right 251
C006 High-beam headlight, left 252
C007 High-beam headlights, right 254
C008 Fog light, front left 255
C009 Fog light, front right 256
C010 Side-headlight, left 222
C011 Side-headlight, right 233
C012 Side-light, front left 223
C013 Side-light, front right 234
C014 Direction indicator lamp, front left 48
C015 Direction indicator lamp, front right 51
C016 Direction indicator lamp, left, side 50
C017 Direction indicator lamp, right, side 54
C018 Rear direction indicator, left 49
C019 Rear direction indicator, right 52
C020 Brake light, left 284
C021 Brake light, right 285
C022 Rear light, left 226
C023 Rear light, right 237
C024 Fog light, rear left 257
C025 Fog light, rear right 258
C026 Back-up light, left 261
C027 Back-up light, right 263
C046 Map-reading lamp, drivers side 322/349
C047 Map-reading lamp, co-drivers side 323/351
C052 Heater fan light, left 366
C053 Heater fan light, right 367
C062 Stepwell lighting, drivers side 309/331
C063 Stepwell lighting, co-drivers side 315/333
C064
C065
Central upper storage compartment lighting
Central lower storage compartment lighting
304/356
305 11
C066 Right-hand storage compartment lighting 307
C067 Left-hand storage compartment lighting 325/357
C068 Right-hand tool compartment lighting 326/358
C071 Work lamp 19
C072 Ashtray light, left 363
C073 Ashtray light, right 364
C074 Side-light, rear left 224
C075 Side-light, rear left 236
C110 Lower bunk reading lamp with switch 352

0209 4-5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Column 1 Column 2 Column 3


C111 Upper bunk reading lamp with switch 353
C115 Bunk reading lamp with switch 302
C130 Red interior night light, drivers side 346
C139 Red interior night light, co-drivers side 344
C148 Interior lighting, drivers side 2 x 21W 317/336
C149 Interior lighting, co-drivers side 2 x 21W 312/339
C150 Left-hand storage compartment lighting 355
C151 Central interior lighting with switch 328
C154 Rear number plate light, left (trucks) 228
C155 Rear number plate light, right (trucks) 239
C156 First side-light left (trucks) 229
C157 First side-light right (trucks) 240
C158 Second side-light left (trucks) 230
C159 Second side-light right (trucks) 241
C539 Accessory start-contact switch 15
C588 Switch, 4-speed heater fan 377/531
C622 Switch, vehicle lighting and marker lights 204/207
C677 Fuel heater switch 794
C695 Switch for mirror adjustment, drivers side 743/751
C696 Switch for mirror adjustment, co-drivers side 747/755
C697 Switch for seat heating, drivers side 388
C698 Switch for seat heating, co-drivers side 390
C725 Work light switch 19
C726 Glow plug switch 32
C728 Front fog light switch 215
C731 Interior lighting switch, roof console (bunk control), co-drivers side F249
XC 317/337
C732 Interior lighting switch, roof console, co-drivers side F249 XC 317/337
C733 Interior lighting switch, roof console (bunk control), drivers side F249 XC 312/340
C734 Interior lighting switch, roof console, drivers side F249 XC 312/340
C735 Interior night lighting switch FG249 XC 319/347
C736 Roof panel switch F249 XL/XH/XC 766/771
C737 ASC-traction switch 430
C739 Lifting-gear switch 610
C740 Switch ECAS, normal level 617/638
C741 Switch ECAS axle lifting 641
C742 Auxiliary drive-off switch 645
C743 Switch for electric window control on co-drivers side (door on drivers
side) 730

11
C744 Switch for electric window control on co-drivers side (door on co-drivers
side) 735
C745 Switch for electric window control on drivers side (door on drivers side) 738
C746 Switch, mirror heating 759
C747 Control switch for fuel filter/water separator 791
C748 Axle locking differential control switch 266
C749 Inter-axle locking differential control switch 270
C750 PTO control switch 275
C751 PTO control switch 278

4-6 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Column 1 Column 2 Column 3


C760 Air-conditioning switch 372
C761 CWS switch, more warnings 155
C763 Potentiometer for instrument light dimming 119
C764 Potentiometer for headlight-height adjustment 667
C765 Hazard light switch (with LED search light) 38
C774 Central door locking switch 682
C775 Switch for direction indicator, main beam/dipped beam/horn 41/219/762
C776 Stalk switch 91/496/560
C778 Switch for auxiliary heating 510/540
C799 Switch for retarder 458/471
C802 Recirculation switch 383
C803 Central door locking switch 674
C804 Flexible vehicle speed limitation switch 557
C844 Switch for auxiliary heating 521
C863 Rear fog light switch 210
D503 Electronic unit for lifting gear 602
D529 Electronic unit for ECAS remote control 615/636
D587 Electronic unit for ZF intarder 472
D591 Electronic unit for E-gas 3 482
D597 Electronic unit for speed limiter for ASL-V 692
D600 Diode, rear fog light/dipped beam 211
D601 Diode for front and rear fog lights 214
D609 Diode for light switch 208
D610 Diode for main beam/dipped beam 219
D611 Diode for lifting gear lowering valve damping 603
D612 Diode for lifting gear lifting valve damping 609
D613 Diode for lifting gear relay pump damping 606
D622 Diode for lifting gear lifting lock 610
D623 Diode for lifting gear lowering lock 604
D668 Diode for generator safety (D+) 6
D703 Diode for switching off the auxiliary heating/door contact at drivers side 503
D704 Diode for switching off the auxiliary heating/door contact at co-drivers
side 502
D705 Diode for switching off the auxiliary heating with running engine 501
D708 Diode for interior lighting, prevent feedback to co-drivers stepwell 316/335
D709 Diode for interior lighting, prevent feedback to co-drivers switch 336
D710 Diode for interior lighting, prevent feedback to drivers switch 312/340
D721 Diode for parking brake, prevent feedback 104
D722 Diode for brake lights, prevent feedback 283

11
D745 Diode for engine brake (DEB) valves 443
D758 Diode prevent feedback to CWS 292
D759 Diode prevent feedback to brake lights 287
D802 Electronic unit for ECAS-2 647
D809 Electronic unit for speed limiter for ASL-G 685
D814 Electronic unit ECS 569
D850 Electronic unit for ABS/ASC D-version 407

0209 4-7
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Column 1 Column 2 Column 3


D851 Electronic unit for ECAS-2 (4x2) 620
D852 Instrument panel DIP-3 105
D853 Electronic unit for CWS-2 155
D855 Electronic unit for water separator 788
D862 Electronic unit, central door locking 674
D870 Electronic unit for Voith retarder 133-2 448
D871 Electronic unit for auxiliary heating D3LC 509/520
D884 Electronic unit CTE-3 43
D895 Electronic unit for converter 24/12V 704
D901 Electronic unit for auxiliary heating Eberspcher Hydronic 10 535
E000 Fuse for side-light, rear left 222
E001 Fuse for side-light, rear right 233
E004 Fuse, dipped beam, drivers side 247
E005 Fuse for dipped lights indicator lamp, co-drivers side 248
E006 Fuse for main beam, drivers side 250
E007 Fuse for main beam indicator lamp, co-drivers side 251
E008 Fuse, spot lights 252
E009 Fuse, front fog lights 255
E010 Fuse, rear fog lights 257
E013 Fuse, brake lights 281
E016 Fuse, reversing lights 261
E019 Fuse for the control of glow plug/ CTE/ direction indicators/ engine brake 32
E023 Fuse for switch for cold start, tachograph, auxiliary heating programming
clock 22
E025 Fuse, windscreen wiper, headlight washer 91
E026 Fuse, cigarette lighter 362
E027 Fuse for 24/12V converter 17
E028 Fuse, cab interior lighting 302/330
E029 Fuse for engine brake/retarders 446
E030 Fuse, horn 762
E031 Fuse for heater fan ITC unit 369/527
E033 Fuse, electric window control motor, co-drivers side 723
E034 Fuse, electric window control motor, drivers side 727
E035 Fuse for instruments and indicator lamps 101
E037 Fuse for contact switch 15
E040 Fuse, ABS 420
E041 Fuse, ABS 407
E042 Fuse, ABS 408
E043 Fuse, ABS, (semi-)trailer 404

11
E044 Fuse, mirror heating/adjustment 731
E048 Fuse, central power supply, (semi-)trailer 397
E051 Fuse for ECAS-1 622/650
E052 Fuse for ECAS remote control working light 19
E053 Fuse for ECAS diagnostic connector (16-pin) 191
E062 Fuse, lifting gear and ECAS 610/621/634
E084 Fuse, lighting 201
E091 Fuse, for air dryer element/fuel contamination separator 386
E108 Fuse for CTE-2/CTE-3 46

4-8 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Column 1 Column 2 Column 3


E112 Fuse for glow indicator lamp 30/600
E114 Fuse, auxiliary heating Eberspcher 507/520/528
E117 Fuse for search light 245
E118 Fuse, relay for UPEC power supply 571
E143 Fuse for E-gas tachograph 27
E157 Fuse, automatic lubrication 476
E164 Fuse for fuel heater before contact 797
E168 Fuse for accessories/microwave 393
E170 Fuse for fuel filter/water separator control 789
E171 Fuse for fuel filter/water separator 785
E172 Fuse for ABS (semi-)trailer 10A 405
E184 Fuse UPEC 569
E194 Fuse for UPEC for the body builder 568
E197 Fuse for E-gas 483
E501 Control switch for back-up light 261
E507 Proximity switch for axle load protection of lifting-gear (10 tonnes) 601
E508 Thermal switch for air-conditioning compressor 372
E509 High / low pressure air-conditioning control switch 372
E511 Brake light control switch 281
E514 Control switch for stepwell/ interior lighting, door switch on drivers side 309/332
E515 Control switch for stepwell/interior lighting, door switch on co-drivers
side 315/334
E524 Control switch for lifting-gear limit switch oil pressure 608
E525 Control switch for central upper storage compartment lighting 304/356
E526 Control switch for central lower storage compartment lighting 306
E527 Control switch for right-hand storage compartment lighting 308
E528 Control switch for left-hand storage compartment lighting 325/358
E529 Control switch for right-hand tool compartment lighting 326/359
E550 Control switch for glow filament temperature 586
E560 Control switch for left-hand storage compartment lighting 355
E561 Control switch of gearbox gate safety 45
E564 Engine brake control switch 35/59
E566 Control switch for thermostat for auxiliary heating Eberspcher (D1LC) 508
E570 Control switch for coupling/PTO N/10 273
E571 Control switch for auxiliary heating Thermo 90 540
E575 Clutch proximity switch 480/567
E579 Proximity switch for thermostat for auxiliary heating fan Eberspcher 542
E580 Proximity switch for timer for auxiliary heating fan Eberspcher 545
F000 Parking brake control switch 101

11

0209 4-9
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Column 1 Column 2 Column 3


F006 Control switch for differential lock, 1st differential 144
F007 Control switch for differential lock, 3rd differential 148
F011 Control switch for engine oil pressure 164
F033 Control switch for splitter signalling 127
F038 Control switch for differential lock, 2nd differential 147
F047 Control switch for steering system (1st circuit) 160
F048 Control switch for steering system (2nd circuit) 162
F050 Control switch for differential lock pressure (1st and 2nd differentials) 145
F087 Control switch for gearbox PTO 150
F088 Control switch for gearbox PTO 152
F501 Engine-speed sensor 107
F509 Cab temperature sensor of auxiliary heating 519/544
F512 Sensor for ABS blocking signal, front left 406
F513 Sensor for ABS blocking signal, front right 407
F514 Sensor for ABS blocking signal, left-hand drive axle 408
F515 Sensor for ABS blocking signal, right-hand drive axle 410
F531 Sensor for accelerator pedal E-gas 492
F533 Vehicle-speed sensor (4-pin), 1st 22
F535 Sensor for engine coolant temperature 115
F544 Sensor for coolant temperature of secondary retarder 456/469
F552 Crankshaft position sensor 571
F555 Boost pressure sensor 576
F558 Camshaft position sensor 569
F561 Inlet-air temperature sensor 572
F565 Fuel temperature sensor 574
F566 Sensor for engine coolant temperature 575
F571 Sensor for accelerator pedal ECS 578/581
F585 Sensor for engine coolant level 167
F608 Sensor for fuel level 116
F612 Height sensor, ECAS left-hand rear axle 620/647
F613 Height sensor, ECAS right-hand rear axle 621/649
F614 Height sensor, ECAS front axle 623/650
F615 Pressure sensor, ECAS driven axle, left/right 651
F616 Cab locking sensor 291
F620 Sensor for oil temperature in Voith retarder 133-2 454
G000 Relay, width/marker/tail lights 207/222
G001 Relay, dipped beam 219/247
G002 Relay, main beam 220/250
G003 Relay, spotlights 221/252

11 G004
G005
Relay, front fog light
Relay, rear fog light
215/255
210/257
G014 Glow-filament relay 29/76/586/598
G015 Contact relay 5/15
G028 Relay for electric window control, co-drivers side 722/730
G029 Relay for electric window control, co-drivers side 724/732
G030 Relay for electric window control, drivers side 726/738

4-10 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Column 1 Column 2 Column 3


G031 Relay for electric window control, drivers side 728/739
G036 Relay for brake light, 1st 281/284
G052 Lifting-gear motor relay 606/613
G065 Heater fan relay 528/533
G066 Lifting-gear takeover relay 606/608
G126 Relay for UPEC power supply 570/571
G170 Auxiliary-heating fan relay 528/540
G178 Relay, accessories 16/17
G201 Relay for fuel heater EFPH 794/797
G231 Radio lighting relay (12V) 706/708/712/713
G234 Relay for window control, fuel filter/water separator 785/791
G236 Windscreen wiper microrelay (speed 1 or 2) 84/86
G237 Windscreen wiper microrelay (automatic zero position) 85/88
G238 Headlight-washer microrelay 83/94
G239 Relay for disengaging third brake 421/434
G240 PTO/engine speed microrelay 101/153
G243 Engine brake (DEB) microrelay 438/440/443/590
G247 Auxiliary-heating fan relay 527/534
G257 Recirculation valve microrelay 381/383
G258 Recirculation valve microrelay 381/384
G259 N-10-PTO control relay 273/275
G267 Air-conditioning microrelay 369/372
G279 Air-conditioning microrelay 371/375
G280 Heater fan relay 378/380
G284 Microrelay for Voith retarder 133-2 446/447
G297 Cab air suspension relay 289/292
G300 Microrelay for auxiliary heating, Thermo 90 525/526
G301 Microrelay, light D+ 203/204
G302 Microrelay for Swedish lighting 202/206
G321 UPEC connector relay for the body builder 565/566
G328 UPEC engine stop relay 565/596
G372 Starting motor lock relay 6/12
G392 Rear fog light transfer microrelay 210/212
G516 Central earth cab co-drivers side 294
G718 Connection parking brake/PTO 102
G723 Connection for central door locking 683
G725 Connection for auxiliary heating D3LC 507/517

11

0209 4-11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

4.4 SUBDIAGRAMS OF CIRCUIT DIAGRAM 1316630/24-29

1 Charging circuit/starting motor/


contact switch /
starter switch
11 Front and rear fog lights
27 AGS
35 Converter/radio
36 Automatic windows / central door
locking /roof hatch
40A Auxiliary heating Eberspcher
(with thermostat unit)
40B Auxiliary heating Eberspcher
(with timer)
42 Connector sockets FT, diagnostic
connector, alarm connector
43 Connector sockets FA, diagnostic
connector, alarm connector
46 Auxiliary heating Eberspcher
Hydronic 10
48 ECAS 3

11

4-12 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

1. CHARGING CIRCUIT / STARTING MOTOR / CONTACT/STARTER SWITCH


CONTACT CIRCUIT
If a connection is made between contacts 1 and
6 with contact/starter switch C539, a voltage is
applied through fuse E037, switch C539 and
wire 1130 to contact 85 of relay G178.
Because relay G178 is activated, a connection is
made between contacts 30 and 87 and a
voltage is applied through fuse E037, wire 1100,
the contacts 30 and 87 of relay G178, wire 1147,
and through fuses E027 and E052 to the
electronic unit of converter 24 V/12V (D525) and
the work light switch (C725).
If a connection is made between contacts 1 and
4 with contact/starter switch C539, a voltage is
applied through fuse E037, wire 1100, switch
C539 and wire 4001 to contact 85 of relay G015.
As a result, relay G015 is activated, so that wire
1000 is connected to wire 1010. Now voltage is
applied to the supply after contact circuit
(connection point 1010) and, through resistor
B036 and diode D668, to the connection points
D+ of the alternator (A502) and connection point
1 of relay G372.
START CIRCUIT
When the engine is started, a connection is
made between the contacts 1 and 2 with
contact/starter switch C539. The voltage now
runs from the batteries through wire 1000, fuse
E037, connection 12 of the contact/starter
switch, wire 4004 and contacts 3 and 4 of relay
G372, wire 4002, to connection point 50 of
starting motor B010. The coil of the starting
motor relay is now activated, so that a voltage is
supplied to the starting motor, as a result of
which the motor will start operating.
As soon as the engine is running, the voltage on
connection D+ of the alternator will increase to
the adjustment voltage (+ board voltage). This
voltage will cause the coil of relay G372 to be
energised. It will break the connection between

11
3 and 4 and connects 3 to 5. As a result, wire
4002 is disconnected from wire 4004. In this
situation it is no longer possible to start.

0209 4-13
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

CHARGING CIRCUIT
If the contact is activated, voltage is applied to
resistor generator B036 and diode D668 through
wire 1010.
The other side of the diode is connected to the
D+ connection of the alternator through wire
1020.
The D+ connection is connected to earth
through the integrated voltage regulator in the
alternator A502. This will cause a small current
to run, causing a magnetic field in the alternator.
After starting, the voltage on clamps B+ and D+
will increase to approx. 29 V. This is caused by
the fact that the regulator disconnects the earth
connection in the regulator and connects it to
the battery voltage. This voltage is also applied
to wire 1020, so that the difference of potential
over the diode becomes 0 V. The magnetic field
now disappears, so that the generator is not
activated for a short time. This will reduce the
voltage on outputs B+ and D+.
The regulator is activated if the voltage drops
below 27.6 V. This way, the generator voltage
supply remains relatively constant. The batteries
are fed by generator output B+.

11

4-14 0209
4-15 0209
EL000343 1316630/24-29 1
1

A500
2
3
1000

B010
27

4002 4002 4002


50

114
6
3
1
23
A1

1000 1000
E043

G014

1/416
7

1000 1000
B

30

8
1000

1000 1000 1000


1/417
114 1010
9
A

1000 1000 1000


1010

10
M

11
G525
114
31
1000
1010
4002

11
21
A1

1000
E168

1000

12
G

13

B036
D

G525
B+
1024

1000 1010
14
B6

1020
3
D853

30
87

D668
1020

15
D+

4001 1020
13/402
86
85

16

A502
1020

G015
17
1

1020 1020 1020 1020


24/403
18

114
7
1020

42
8

383

A040

19
20 26/403
2
1

25/403

21
4002

22
5
3

41
A4

4004 4004

23
D827

383 G372
2/403

24
4004

4004 4004 4004 4004

25
2/412

26
4004

4/412 1/412 15/402 15A


4001 1100 1100 1100

27
6/412
E037
19/402

28
1100
C539
D878

29
1100

1130

20/402
1130

30
1130

31
85

3/402

32
86 87A

33
1/402
1147

34
87
30

35
G178
32/400
1147

36
1147

10/403

37
1147

38
1147

12/403 10A
2
35

1106
D525

39
E027

10

5
30

40
4049 4049

C754
10A
1

34/400
5

376
22
1110 1110
C725

41
176 E052

42
4002

12

43
4049 4049 4049

55/
45/

4
1
232
232
3
24
1202
G243

114 114

44
10A
B192

45
1202 1202 1202

16/
42/

232
232
G525 16/402

7
E019
1

6
13

30

46
4049 4049

D813

D804
371 D884

4011

47
10
1202

0 1

48
176
2

49
4011 1202

1
C726 176

50
1202

51
5

2
14
1202 1202

E564

52
185

4
3
C775
1010
1000

53
Modifications to the electrical installation from chassis number 0E477514 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

11. FRONT AND REAR FOG LIGHTS


There are three possible situations:
- Rear fog lights only.
- Front fog lights only.
- Front and rear fog lights.
REAR FOG LIGHTS (standard)
The rear fog lights can only be activated in
combination with the dipped beam.
If the lighting switch (C622) is switched into the
dipped beam position (connection between the
contacts 2 and 4), a voltage is applied through
wire 1101, switch C622, wire 2110 and the diode
for rear fog light/dipped beam (D600), to switch
rear fog lights with contact 3 of transfer relay
(C863). A voltage is also applied to contact 6 of
switch C863 and to contact 5 of the front fog
light switch (C728) through the diode for the light
switch (D609) and wire 2100.
The rear-light/side light (G000) is energised.
This will cause the contacts 30 and 87 to be
closed. A voltage is applied to the position,
marker and tail lights on the left and right-hand
sides of the vehicle respectively through the fuse
for the rear left side-light (E000) and the fuse for
the rear right side-light (E001).
If switch C863 is engaged (connection between
contacts 3 - 1 and 6 - 2), a voltage is applied to
connection point 1 of the rear fog light transfer
microrelay (G392) and to connection point 85 of
the rear fog light relay (G005). Both relays are
energised.
A voltage is applied to the left and right rear fog
lights through the rear fog lights fuse (E010) and
contacts 30 and 87 of relay G005. The rear fog
lights will now come on.
Microrelay G392 ensures that a connection is
made between contact 2 of switch C863,
through wire 2171, contacts 3 - 5 of relay G392
and wire 2150 at connection point 85 of the rear
fog light relay G005. This relay will remain
activated until the connections 3 - 7 and 6 - 8
are made for a short time with the aid of switch
G863. That is when the coil of relay G392 will be
11 de-energised. The connection between contacts
3 - 5 will be broken at the same time, so that
G005 will be de-energised as well. The rear fog
lights will now go out.

4-16 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

FRONT FOG LIGHTS (option)


The front fog lights can be activated in
combination with town light and with the dipped
beam.
Fog lights in combination with town light.
If the lighting switch C622 is switched into town
light position (connection between contacts 2
and 1), a voltage is applied to contact 6 of switch
C863, to contact 5 of the front fog light switch
(C728) and to connection point 85 of relay G000
through wire 2100.
Relay G000 is activated. This will cause the
contacts 30 and 87 to be closed. A voltage is
applied to the position, marker and tail lights on
the left and right-hand sides of the vehicle
respectively through fuses E000 and E001.
If switch C728 is engaged, the voltage will be
applied to connection point 85of the front fog
light relay (G004) through the contacts 5 - 1 of
switch C728 and wire 2140. The coil will be
energised, and the contacts 30 and 87 will close
as a result. A voltage is now applied to the front
fog lights through wire 1000, the front fog lights
fuse (E009), wire 2141, contacts 30 and 87 and
wire 2142.
Front and rear fog lights in combination with
the dipped beam
If the lighting switch C622 is switched into
dipped beam position (connection between
contacts 2 and 4), a voltage is applied to contact
3 of switch C863, to contact 5 of switch C728
and to connection point 85 of relay G000
through diode D609. An identical voltage is
applied to connection point 6 of switch C863 and
connection point 5 of switch C728 through wire
2100.
The operation is the same as the operation
described above, however, both switches need
to be engaged.
VARIANTS

Location
27
29,33 Connector 495 is only used in the
case of an FA. Connector 493 is
11
used in the case of an FT.
Connector A001 is only used in the
case of an FA. Connector A003 is
used in the case of an FT.
43,48 The left and right front fog lights
(C008 and C009 respectively) are
not standard.

0209 4-17
0209 4-18
EL000392 1316630/24-29 11
1
2
6
7
7
10
1010
1000

B10
B15

D852
D853
C775

4/231 2/231 14/403 10A


3

2110 1101 1101 1101 1101


2100 E084
4

1/231 C622 28/401


4
10

2154
C775

5
2154

33/400 10A
8
1

2102
C010

E000
2101

7
8
87
30

9
10

11
11
87A 86
85

12

22/401 G000
2100 2100 2100
13
4
2100

3
5

176
33
33

2110 2110
14
B130
C764

4
5

D609
2100

15
281
176

24/401
2110 2110 2110
16

D610
17

2110
4

3
5
33

2110 2110
B129
C764

11/402
18

186
2110

14/402
19
2115
20
2115 D600
17

2115 2115 2115


30/401

21
176
2115

22
2140
0 I
2100

7
8

27/401
D601
5

23
2100
6

1
18

22/403

24
C728 2171 2171 2171
176
7

2140
2171

2115

25
31/403
2150
3

26
7

1
2150

2150 2150

27
C863 176
30/403

28
D878

2 4

29
2150
3

30
2150
5

7
2152 28/403

31
1 G392

32
2150
2150
6/401

33
!
A001
2150

85

5/401

12

34
2152
M

35
86 87A

495
7
9

D
11
8
4
24/400

36
2152 2152 2152 2152
87
30

115 495 495 115


2151

37
C025
!

G005

!
2152

8
4

38
2152

39
C024 10A

40
E010
2/200

41
2152
5/202

42
18

43
281
2140

6
D852

44
2140 2140 2140
19/401
176

!
2140

45
12
7
8

3
2
85

46
2142 2142 2142
6/401
284 C008 284 281
86 87A

47
18
12
8
8

3
2
2/401

48
2142 2142 2142 2142
87
30

286 288 288 286


2141

C009

49
G004

!
4/401

50
33/402 10A

51
2141
E009

52
1010
1000

53
95XF series Modifications to the electrical installation from chassis number 0E477514
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

27. AGS
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 4-19
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

53
1000
1010

52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
D878

28
27
26
25
24
23
22
21
20
19
18
17
16
15

D853 A021
14
13

286 286
395

13

3469 3469 3470 3470


12
4/

3
4

12
11

11

11
B344

10
M

9
8

E157 286 286


1262 1262 1262
1

18/401
10

18

15A
6
5
4
3
1000
1010

2
1

27 1316630/24-29 EL000344

4-20 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

35. CONVERTER/RADIO
The following description of operation and
installation is merely advisory.
Read the manufacturers installation
instructions supplied with the radio.
For more information, see chapter 6:
Connecting the radio.
The radio is equipped with one antenna
connection and two loudspeaker outputs used to
connect loudspeakers B024 and B025. Two
filters for the loudspeakers can also be
connected to the radio. To each of these filters
(B186 en B187) two loudspeakers can be
connected (B178, B179 and B180 and B181).
The 12V output (pin A4) of the converter (D895)
can also be connected to a CB transmitter
(B026) to provide it with a supply voltage.
VARIANTS

Location
37 Wire No. 2630. This wire should be
connected to one of the search light switch
wires.
41 Wire No. 1108. This wire should be
connected to wire 1108 coming from the
24/12V converter.

11

0209 4-21
0209 4-22
EL000341 1316630/24-29 35
1
1
50

4002
B010

2/412
2
1010
1000

4/412 1/412 15/402 15A


1

3
85

4001 1100 1100


G015

6/412
E037
4

19/402
1100
C539

5
1130
1100

20/402
1130
6
1130

7
85

3/402
8
86 87A

1/402
1147
87
30

10

11
G178
11

10/403
1147
12

10A
1147

A2 12/403
1106 1106
13
24V

1/427 E027
14

B2 15/403 15A
1107 1107
15
24V

E028
16

B1
1353
12V

17

3/427
18

A4
1108
12V

19
20
D895
1108
1108

21
3

22
189

12
7
3

1108 1108
12V

23
194 190 190

24
25
B026

26
8/424

27
1108
12V

7/424

28
1
D878

L1

4827 4827

29
1353
12V

194 4/424

30
2
L1

4828 4828

31
194

32
B178
B186

3
L2
4829 4829

33
194

34
4
L2
4830 4830

35
194

36
B179

37
17
5
B185

R1
4831 4831 4831

38
85

194 194
2630

39
18
6
!
!

R1
86 87A

4832 4832 4832

40
194 194
B180 1108

12V

B187
87
30

41
19
7
!

R2
4833 4833 4833 G231

42
190 194
!

43
20
8
R2
4834 4834 4834

44
190 194
B181

45
12
L
4540 4540

46
185

47
B024

13
L
4542 4542

48
185

49
7
R
4541 4541

50
187

51
B025

8
R
4543 4543

52
1010
1000

187

53
95XF series Modifications to the electrical installation from chassis number 0E477514
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

36 AUTOMATIC WINDOWS/ROOF HATCH/CENTRAL DOOR LOCKING


ELECTRIC WINDOW CONTROL, DRIVERS
SIDE (OPENING)
(Switch in door panel, drivers side)
If the electric window control switch (C745) is
activated and a connection is made (contacts 2
and 4), relay G030 will be activated through fuse
E044 and switch C745 (wire 4526). As a result,
a supply voltage is applied through fuse E034 to
connection point 2 of the motor (B003). The
other connection point (1) is connected to earth
through relay G031. The motor will start
operating counter-clockwise and the window on
drivers side will open.
ELECTRIC WINDOW CONTROL, DRIVERS
SIDE (CLOSING)
(Switch in door panel, drivers side)
If the electric window control switch (C745) is
activated and a connection is made (contacts 4
and 1), relay G031 will be activated through fuse
E044 and switch C745 (wire 4527). As a result,
a supply voltage is applied through fuse E034 to
connection point 1 of the motor (B003). The
other connection point (2) is connected to earth
through relay G030. The motor will start
operating clockwise and the window on drivers
side will close.
ELECTRIC WINDOW CONTROL,
CO-DRIVERS SIDE (OPENING)
(Switch in door panel, drivers side)
If the electric window control switch (C743) is
activated and a connection is made (contacts 2
and 4), relay G028 will be activated through fuse
E044 and switch C743 (wire 4522). As a result,
a supply voltage is applied through fuse E033 to
connection point 2 of the motor (B004). The
other connection point (1) is connected to earth
through relay G029. The motor will start
operating counter-clockwise and the window on
co-drivers side will open.

11

0209 4-23
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

ELECTRIC WINDOW CONTROL,


CO-DRIVERS SIDE (CLOSING)
(Switch in door panel, drivers side)
If the electric window control switch (C743) is
activated and a connection is made (contacts 4
and 1), relay G029 will be activated through fuse
E044 and switch C743 (wire 4523). As a result,
a supply voltage is applied through fuse E033 to
connection point 1 of the motor (B004). The
other connection point (2) is connected to earth
through relay G028. The motor will start
operating clockwise and the window on
co-drivers side will close.
ELECRIC WINDOW CONTROL, CO-DRIVERS
SIDE
(Switch in door panel, drivers side)
The automatic window control using C744 on
the co-drivers side is similar to the automatic
window control on the drivers side. When switch
C744 (connection between contacts 4 and 2) is
engaged, relay G028 is activated through switch
C743 (contacts 5 and 2) and the motor (B004)
will open the automatic window. When switch
C744 (connection between contacts 4 and 1) is
engaged, relay G029 is activated through switch
C743 (contacts 3 and 1) and the motor will
operate clockwise and close the automatic
window.
The electric window control will only function if
the contact is switched on.
ROOF HATCH, OPENING
If the roof-hatch switch (C736) is used to make a
connection between contacts 2 and 6, and
therefore between contacts 1 and 3, a voltage is
applied to pin 1 of the roof-hatch motor (B175)
through fuse E030, switch C736 and wire 4761.
The roof hatch will open.
ROOF HATCH, CLOSING
If the roof-hatch switch (C736) is used to make a
connection between contacts 8 and 6, and
therefore between contacts 7 and 3, a voltage is

11 applied to pin 2 of the roof-hatch motor (B175)


through fuse E030, switch C736 and wire 4760.
The roof hatch will close.

4-24 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

CENTRAL DOOR LOCKING, CO-DRIVERS SIDE (STANDARD)

31 B200
G723

6 2 5062 DL
5061
5118

DO
2630

A 7 1
C774

I0 I I
1000
B 5/3 E026
M (10A)

1105
30B

K100851

Purpose:
To lock the co-drivers side door using
button/key or switch (C774). The driver can
lock/unlock the co-drivers side door from behind
the steering wheel.
Central door locking motor, co-drivers side
(B200):
The motor has two (internal) switches, i.e.:
- a stroke-end switch (always reverses at
end of stroke) (lower drawing);
- a switch which is mechanically connected to
the locking button (always reverses at the
beginning of the upward or downward

11
movement of the locking button) (upper in
drawing).
Note:
A mechanical connection consisting of a linkage
mechanism between the cylinder lock and the
locking button will remain.

0209 4-25
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Starting position: door unlocked (see


drawing).
- The door is locked using the button/key.
The mechanical linkage reverses the upper
switch directly. As a result, a current will
flow through the fuse (E026), the
connection (30b), the motor, the lower
switch and the upper switch through
connection 31 to earth. The mechanical
linkage between the motor and unlock
button will move the button down.
Having reached the lower position, the
stroke end switch reverses.
The same occurs during unlocking. The
direction of rotation of the motor is the
same. The position of the switches is
different, however. The power between
motor/lock button is transmitted through a
lever/connecting rod mechanism.
- The door is locked using the switch (C774).
If the spring-loaded switch (C774) makes a
connection between connections 5/3 and 7,
point DL of (B200) is connected to earth.
One brief moment is sufficient to start the
motor moving. Because there is a
mechanical linkage between the motor and
the lock button, the upper switch will
reverse immediately afterwards. A current
will flow until the stroke-end switch breaks
the circuit.
- The door is unlocked using the switch
(C774). To this end, connection DO is briefly
connected to earth. The action is the same,
except that the switches resume their other
position once the locking button has moved
upwards.
Variants:
36 If the standard version is installed, the
drivers side central door locking (B199) and
the central door locking electronic unit
(D862) will also not be installed. In that case
cascade G723 is placed on connector 394,

11 and switch C774 replaces switch C803.

4-26 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

CENTRAL DOOR LOCKING (OPTION)

31 31
B199 B200

DL DL

DO DO

1000
E026
M (10A) M
1105

30B 30B
4537
4538

1105

5062

5061

7 1 10 2
D862
9 3 4 5 6 8
5118

5061
2600

2609

5063

2630

A 1
C803

0- I

B 5/3

driver co driver lock all


door open K100852

Purpose:
- To automatically lock both doors if one of
11
the doors is locked using the key/button.
- To automatically lock both doors using the
alarm-system remote control (if available).
- If one of the two doors is unlocked, only this
door will open while other door remains
locked.

0209 4-27
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

Description of central door locking, drivers


side (B199) and central door locking motor,
co-drivers side (B200).
The description of both components is similar to
description B200 as above.
Starting position: both doors locked.
Unlock the co-drivers side door using the key.
This is the same as the standard version. The
other door remains locked.
Unlock the co-drivers side door using switch
C803.
If switch C803 is engaged (connection between
pin 1 and 5/3), connection DO of component
B200 is connected to earth. B200 is activated in
the same way as in the standard version.
Starting position: both doors unlocked.
Drivers side door locked using key/button.
The action is similar to that in the standard
version; in this case, however, unit D862 will
measure an earth signal through connection DL
(wire 4538) to pin 1. D862 now connects pin 2 to
earth, also activating B200. The co-drivers side
door is now also locked.
Locking co-drivers side door using key/button.
The operation is the same as the operation
described above. However, unit D862 now
measures an earth signal at pin 2 and will,
therefore, connect pin 1 of component B199 to
earth. The drivers side door is now also locked.
Note:
If one or both door switches sends a positive
signal to pin 3 or 4 of unit D862, the
accompanying components B199 and/or B200
will not be activated.

11

4-28 0209
5

0209
D878
1000 1000
1010 1010
95XF series

10A
15A

E030
E026

29/402
35/402

1104
1105
E117 A042
2 1 1105
19 42
B030 2 1
1 1105 1105 1105 1105 1105
22

2630
380 196 4

1104
C733
B 1
17 1105 1105 197

380
1
5 276 5

277 197

1105
5062
5062
1105
4537
4538
4538
4537
1105

2630

1104
1104
4706
2630
1 B200 3 D862 ! 3 2 1
308 DL 2/ 10/ 7/ 1/ DL DO 308
7 1 8 2 B A 394 394 394 394
M M

36
B199

C736
II 0 I 8/ 6/ 9/ 4/ 5/ 3/
3 6
31 DO 394 394 334 394 394 394 31
4 2 4

4706

4761
4760
E515
2 2609

5061
5061
5061
5118
2609
2600

4 17

191

191
191
6 5 4 10 9 C062 9
1 2600

380
380
189

277
197

6 277 20 6 8 16 6
483 383 281

4761
4760
4706
5061
5118
2609
2609
2609
2609
5063
2600
2600
2600
2600

380
189
189
189
21 18 17 16
190
286

8 9
4706 1 7 17/ 5/

4761
4760
232 396
2609
2609
2600

1 2 3
A040

C803

C130 C149 5 9 4

1316630/24-29
3 3 II 0 I D708 C063 E514
D550
D853

5 B A 1 1 1
M 17 17 17 17 16

4
2630
B175

194
12

EL000364
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

4-29
11
11

4-30
D878
1000 1000
1010 1010

15A
10A
15A

E033
E044
E034

17/401
26/400
35/401

1207
1208
1233

2
1208
276

1208
C746
1

196
2 18

4521
1208
4520
1208

1208

1208
5 4 3 5 4 3

C696

C743
C745

4 1208
2 1 18 2 1

1208
C695
1208 4

36
18

4522
4523
4526
4527

7 5 4 3 7

276
276
196
196

5 6 5 6
276 196

C774
2 1

4522
4524
4524
4523
4526
4528
4528
4527

2 2
85 30 85 30 85 30 85 30

4525
4520
4521
4521
4520
4525

M M

B004
B003

G028
G029
G030
G031

86 87A 87 86 87A 87 86 87A 87 86 87A 87

196
196

4 8

276
276
276
196
8 3 4 3
1 1
4521

1207
1207
1207
4525
1233
1233
1233

1316630/24-29
4525 4520 4529
1207 1233
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

EL000365
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

40A. AUXILIARY HEATING EBERSPCHER (with thermostat unit)


The auxiliary air heating is a separate heating
which functions entirely independent of the
vehicle. The cab temperature is measured by a
temperature sensor which is installed in the
thermostat unit (E566). This sensor sends a
signal to the electronic unit (D871) which
controls the heating.
As a result, the cab temperature automatically
remains at the preset temperature. In that case,
the blower is in continuous operation.
OPERATION OF AUXILIARY HEATING
The auxiliary air heating can be activated using
the button on thermostat unit E566. If this button
is switched to the interior heating position, the
heating will be activated. A green lamp will now
light up in the thermostat unit.
If the heating is activated, it activates the fan in
the heating unit.
At the same time the fuel metering pump for the
auxiliary Eberspcher heating (B122) is
activated, so that the correct amount of fuel is
fed to the ignition chamber of the heating unit.
If the fuel is ignited, a temperature sensor
(installed in the thermostat unit) will apply a
voltage to the heating unit so that at a certain
temperature, the heating unit switches off.
If the sensor measures a lower temperature
than the temperature preset by the driver (using
the temperature control button on the thermostat
unit), the heating power will be adjusted.
In the case of overheating, the thermal
protection will switch off the fuel pump. This will
switch off the heating.
VARIANTS

Location
10 Only applicable when transporting
hazardous substances.

11

0209 4-31
11

4-32
D878
1000 1000
1010 1010

15A
E114
1156

34/402
380
5 5

1156
0 I

1156
C778
1156 7 1

1156
4660

483
1

380
15

1156
D871

4660
5/ 7
482
397

4/ 12/ 3/ 11/ 7/ 13/ 8/ 14/

4660
482 482 482 482 482 482 482 482

483

40A
4

3037
3462
4936
4939
9003
4941
5117
4660

483
483
11 6 E566
D703 12/ 10/ 14/ 2/ 7/
2
! 269 269 269 269 269

3037
4936
115
31

3462
3/ 11/
D704 269 269
2

4936

A021
14 !
2

1316630/24-29
3462
M
D705
2

B122
!

483
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

1 12
Modifications to the electrical installation from chassis number 0E477514

483
5

4935
4935

115
30

EL000356
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

40B. AUXILIARY HEATING EBERSPCHER (with timer)


The auxiliary air heating is a separate heating
which functions entirely independent of the
vehicle. The cab temperature is measured by a
temperature sensor (F509). This sensor sends a
signal to the electronic unit D871 which controls
the heating.
As a result, the cab temperature automatically
remains at the preset temperature. In that case,
the blower is in continuous operation.
OPERATION OF AUXILIARY HEATING
The auxiliary air heating can be activated using
switch C844. A green lamp in the timer unit will
light up if the system is activated by means of
this switch.
If the heating is activated, it activates the fan in
the heating unit.
At the same time the fuel metering pump for the
auxiliary Eberspcher heating (B122) is
activated, so that the correct amount of fuel is
fed to the ignition chamber of the heating unit.
If the fuel is ignited, the temperature sensor
(F509) will apply a voltage to electronic unit
D871 through wire 4941 so that at a certain
temperature, the heating unit (D871) switches
off.
If the sensor measures a lower temperature
than the temperature preset by the driver (using
the temperature control button on the timer unit),
the heating power will be adjusted.
In the case of overheating, the thermal
protection will switch off the fuel pump. This will
switch off the heating.

11

0209 4-33
11

4-34
D878
1000 1000
1010 1010

15A
E114
34/402
1156

1156
1156
D871
5/
482

483
1

1156
1156
4/ 3/ 11/ 8/ 7/ 13/ 14/ 7
482 482 482 482 482 482 482

397
4660

9003
4660
4660

3037
4936
4941
483
380

40B
4 15

4939
5117
1156
1156

483
483
11 6

4660
4660

9003
9003

3037
4936
E581
6/ 9/ 2/ 10/ 11/ 7/
1 269 269 269 269 269 269 2 8

115
31
I 0

4941
F509

A021
14
C844

4936
2 4/ 12/
269 269 4

2
M

1316630/24-29
B122
1

483
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

12
Modifications to the electrical installation from chassis number 0E477514

483
5

4935
380

21

4935

115
30

EL000363
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

42. CONNECTOR SOCKETS FT, DIAGNOSTIC CONNECTOR, ALARM


CONNECTOR
DIAGNOSTIC CONNECTOR (A021)
The diagnostic connector is installed on the
left--hand side in the central cabinet. This is the
connector to which DAVIE is connected. After
the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin no. Wire no. Colour Description


1 1229 red Supply for DAVIE
2 9107 white Earth
3 3425 blue ABS/ASC-D
4 4788 black ASL-G
5 4697 black ECAS remote control, E-gas 3
6
7 4732 black ECAS 2
8
9 4047 black CTE-3
10
11 4883 black ZF intarder
12
13 3470 blue AGS
14 3037 blue D3LC auxiliary heating
15
16

ABS CONNECTOR (A005)


This ABS connector is located at the rear of the
cab.
Pin 1 of the ABS connector (A005) is
connected directly to the supply
voltage through wire 1119 and fuse
E043.
Pin 2 is connected directly to the supply
voltage after contact through fuse
E040. This voltage also serves to feed
the ABS unit.
Pins 3, 4 are both connected to earth.
Pin 5 is connected to pin 7 of the CWS--2 11
unit (D582) through wire 3428.

0209 4-35
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

FT TRAILER CONNECTOR (7--pin) (A002)


This FT trailer connector is located at the rear of
the cab.
Pin 1 of the FT trailer connector (A002) is
connected to earth. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuses
E000 and E001 to pins 2 (through wire
2102) and 6 (through wire 2103)
respectively.
Pin 2 switches the left--hand rear light.
Pin 3 is connected to the CTE--3 unit (2/232)
(left direction) through wire 2008.
Pin 4 is connected to relay G036 (brake--light
relay) through wire 4601.
Pin 5 is connected to the CTE--3 unit
(30/232) (right direction) through wire
2009.
Pin 6 switches the right--hand rear light.
REAR FOG LIGHT / BACK--UP LIGHT
CONNECTOR (7--pin) (A003)
This connector is located at the rear of the cab.
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back--up switch
E501 (wire 4591) to pin 3.
Pin 5 is connected directly to the supply
voltage through fuse E048 and wire
1113.
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010, relay
G005 and wire 2152.

11

4-36 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

ALARM SYSTEM SOCKET (A033)


The alarm system socket is located at the front,
below the central printed circuit in the cable
harness.
Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction
indicator, left (C016), direction indicator,
rear left (C018) and the electronic unit
CTE-3 (D884) (4/232) through wire
2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE-3 (D884) (31/232)
through wire 2007.
Pin 4 is connected directly to the control
switch for interior stepwell lighting, door
switch on drivers side (E514), the
stepwell lighting on drivers side
(C062), the electronic unit CTE-3
(D884) and the lighting buzzer relay
(G235) through wire 2600.
Pin 5 is connected directly to the stepwell
lighting on co--drivers side (C063), the
interior lighting switch on co--drivers
side (C120), the control switch for
interior stepwell lighting, door switch on
co--drivers side (E515) through wire
2609, and the interior--lighting diode
prevent feedback to the co--drivers
stepwell (D704).
Pin 6 is connected directly to the cab--lock
control switch (F009) through wire 3412
and to the electronic unit CWS (D582)
(20/215).
Pin 7 is connected directly to the generator of
integrated voltage regulator (A502)
(D+) and to lighting relay D+ (G107)
through wire 1020. At the same time
pin 7 is connected directly to the
lighting buzzer (B242) and to the

11
electronic unit CWS (D582) (12/214).
Pin 8 is connected to earth.
Pin 9 is not connected.

0209 4-37
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

24V CONNECTOR (A042)


Pin 1 of the 24V connector (A402) is
connected directly to the supply voltage
through wire 1000 and fuse E026.
Pin 2 is connected to earth.
24V CONNECTOR (A043)
Pin 1 of the 24V connector (A034) is
connected directly to the supply voltage
through wire 1240 and fuse E091
(behind the contact).
Pin 2 is connected to earth.
24V CONNECTOR (A038)
Pin 1 of the 24V connector (A038) is
connected directly to the supply voltage
through wire 1000 and fuse E168.
Pin 2 is connected to earth.
VARIANTS
Location
104, 134 In the case of a 15-pin connector,
connectors A002 and A003 are
combined.
The FT trailer connector is located at
the rear of the cab.
The pins will be allocated as follows:
Pin 1 is connected to the CTE--3 unit (2/232)
(left direction) through wire 2008.
Pin 2 is connected to the CTE--3 unit
(30/232) (right direction) through wire
2009.
Pin 3 (rear fog lights) is connected to the
supply voltage through fuse E010 and
wire 2152.
Pin 4 is connected to earth.
Pin 5 switches the left--hand rear light
through wire 2102. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
11 applied from wire 1000, contacts 30
and 87 (from relay G000) through fuse
E000 to pin 2 (through wire 2102).

4-38 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Pin 6 switches the right--hand rear light


through wire 2103. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuse
E001 to pin 6 (through wire 2103).
Pin 7 is connected to relay G036 (brake--light
relay) through wire 4601.
Pin 8 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back--up switch
E501 (wire 4591) to pin 3.
Pin 9 is connected directly to the supply
voltage through fuse E048 and wire
1113.

147 This location provides the power supply


for accessories (M6 bolt on the central
printed circuit).

11

0209 4-39
0209 4-40
EL000375 1316630/24-29 42
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

11
1000 1000 1000
1010

11

G525
114
31

12
1000

13
G

14
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A005

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
95XF series Modifications to the electrical installation from chassis number 0E477514
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
4-41 0209
EL000376 1316630/24-29 42
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

11
2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67
85

68
M

5/401
86 87A

69
9
2
9
2

2102 2102
C156
C158

70
87
30

71
5
7

G000
2

2102 2102 2102 2102 2102


72
493 115
2101

73
9
2

2102
C074

74
10A

75
2
3

33/400
9
5

2102 2102 2102 2102


C012

76
284 281 E000

77
1
4

9
1

2102 2102 2102


C010

78
161 189

79
9
2

2103
C157

80
6
8

81
2103 2103
2103 2103
D878

493

82
115
9
2
9
2

83
2103 2103
C075
C159

84
10A
2
5

28/400
9
2

85
2103 2103 2103 2103
C011

161 189 E001

86
3
3

9
2

87
2103 2103 2103
C013
288 286 10A

88
7/402
1209

89
E013
P

90
6/402
1209

91
4602
1
2

E511
4602

92
85

93
14
4601
M

C021
86 87A

94
9
22
8/402

4
4601 4601 4601 4601 4601

96
87
30

493 115
1
14
D759

96
G036

3
14
4601

C020

97
D
2
5

98
3
2/
2008 2008 2008

232
115

99
493 115
D884

4
6

5
2009 2009 2009

30/
232
493 115

12

493
A002

!
M
1010
1000

100 101 102 103 104 105 106


Modifications to the electrical installation from chassis number 0E477514 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
11

4-42
D878
1000 1000
1010 1010
2150 2151

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

4591
2150
1113

1217
1217
1217
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1
15 13

D884 D809 D587 D802 D871 D901 D850 D814 D591 D529 D597
5 A1 18 4 12 8 13 13 44 7 23
5 32 26 34 40 46 23 47 28 33 31

1217
1217
1217
1217
4591
4591
4591
2152
2152
2152

42
C751 F006 C026 C027 C024 C025

118
5 1 1 5 5 4 4 4788
4883
4732
3037
3037
3425
4697
4697
4697
4697

15 15 12 12 11 11

5 4 20 21 9 11 11 5 19 19 15 19

1217
378
378
433
461
445
483
483
377
297
378
185
434

493
493
493
8 7 10
3037
4697
4697
4697

1217
1217
1217
4591
2152
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

B079 E561
1 2
13 13

1316630/24-29
A003
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

9107

EL000377
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1020
95XF series

15A
E108
B036
D668
1024

1020

32/402
13/402
D853
B6

1114
1020
7
D884

17/ 4/ 31/ 1/ 29/


232 232 232 232 232

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609

2600
383
1114
D853

190
286
5 8 9

2006
2006
2007
2007
9
7 2006

42
281 A502

2609
2609

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2
189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C018 C017 C019 C015 C765 D862


2609
2609

2600
1 1 1 1 1 1 6 5
4 4 4 4 4 4 4 36
D862 D862 10 1
3 4
114

36 36
483

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020

1316630/24-29
A040

12 4 2 3 9 1 5 7

EL000378
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

4-43
11
11

4-44
D878
1000 1000
1010 1010
1248 1247

5A
5A

15A

E184
E143
E194

13/403
11/403
27/402
23/400
25/402
1297

1248
1247
1247
1234
B501 F000
1234 A3 2
2 8

D814

1248
1247
1234
1297
3402
6

297
297
297
297
3 2 4 8

1247
1234
1297
3402
32/ 34/ 33/ 21/ 22/ 18/
15/

C776
7 8 9 295 295 295 295 295 295
G126
87
47

4692
4691
4693
3039
3402
4099

4693
4691
4692
1234
1234
1297
1297
3402
3402

42
398
398
398
4 2 3
4692 4692 3 1 3 1

4693
4691 4691

G328
G321

4693 5 4 2 4 5 2

4099

4693
4691
4692
3039
9029
1297
4100

8/534
6/534
4/534
5/534
2/534
7/534
1/534
3/534

1316630/24-29
A046
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

EL000379
213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

43. CONNECTOR SOCKETS FA, DIAGNOSTIC CONNECTOR, ALARM


CONNECTOR
DIAGNOSTIC CONNECTOR (A021)
The diagnostic connector is installed on the top
left-hand side in the central cabinet. This is the
connector to which DAVIE is connected. After
the contact has been activated, the supply
voltage for DAVIE is applied to pin 1 through
fuse E053. Pin 2 is connected to earth. The
remaining pins are meant for the communication
with various systems and are connected to
those systems.

Pin no. Wire no. Colour Description


1 1229 red Supply for DAVIE
2 9107 white Earth
3 3425 blue ABS/ASC-D
4 4788 black ASL-G
5 4697 black ECAS remote control, E-gas 3
6
7 4732 black ECAS 2
8
9 4047 black CTE-3
10
11 4883 black ZF intarder
12
13 3470 blue AGS
14 3037 blue D3LC auxiliary heating

24V CONNECTOR (A007)


This 24V connector is located on the right--hand
side, along the air vents of the heater (central
console).
Pin 1 of the 24V connector (A007) is
connected directly to the supply
voltage through wire 1000 and fuse
E036.
Pin 2 is connected to earth.
ABS CONNECTOR (A004)
This ABS connector is installed in the back cross
member of the chassis.
Pin 1 of the ABS connector (A004) is
connected directly to the supply
voltage through wire 1119 and fuse
11
E043.
Pin 2 is connected directly to the supply
voltage through fuse E040 behind the
contact. This voltage also serves to
feed the ABS unit.
Pins 3,4 are both connected to earth.
Pin 5 is connected to the CWS--2 unit
(D582) through wire 3428.

0209 4-45
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

FA TRAILER CONNECTOR (7--pin) (A000)


This FA trailer connector is installed in the back
cross member of the chassis.
Pin 1 of the FA trailer connector (A000) is
connected to earth.
If a connection is made between
contacts 2 and 1 (rear/side marker and
parking lights position) with the lighting
switch (C622), a voltage is applied to
contact 85 of relay G000 through fuse
E084, wire 1101, switch C622 and wire
2100. The relay is activated and a
voltage is applied from wire 1000,
contacts 30 and 87 (from relay G000)
through fuses E000 and E001 to pins 2
(through wire 2102) and 6 (through wire
2103) respectively.
Pin 2 switches the left--hand rear light.
Pin 3 is connected to the CTE--3 unit (2/232)
(left direction) through wire 2008.
Pin 4 is connected to relay G036 (brake--light
relay) through wire 4601.
Pin 5 is connected to the CTE--3 unit
(30/232) (right direction) through wire
2009.
Pin 6 switches the right--hand rear light.
REAR FOG LIGHT / BACK--UP LIGHT
CONNECTOR (7--pin) (A001)
This connector is installed in the back cross
member of the chassis.
Pin 1 is connected to earth.
Pin 3 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back--up switch
E501 (wire 4591) to pin 3.
Pin 5 is connected directly to the supply
voltage through fuse E048 and wire
1113. Pin 3 is also connected to
connector A026 (superstructure
side--lights, 4--pin).
Pin 7 (rear fog lights) is connected to the
supply voltage through fuse E010, relay

11
G005 and wire 2152.

4-46 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

ALARM SYSTEM SOCKET (A033)


The alarm system socket is located at the front,
below the central printed circuit in the cable
harness.
Pin 1 is connected directly to the supply
voltage in front of the contact through
wire 1114 and fuse E108 (wire 1000).
Pin 2 is connected to the direction indicator,
front left (C014), side direction
indicator, left (C016), direction indicator,
rear left (C018) and the electronic unit
CTE-3 (D884) (4/232) through wire
2006.
Pin 3 is connected to the direction indicator,
front right (C015), side direction
indicator, right (C017), direction
indicator, rear right (C019) and the
electronic unit CTE-3 (D884) (31/232)
through wire 2007.
Pin 4 is connected directly to the control
switch for interior stepwell lighting, door
switch on drivers side (E514), the
stepwell lighting on drivers side
(C062), the electronic unit CTE-3
(D884) and the lighting buzzer relay
(G235) through wire 2600.
Pin 5 is connected directly to the stepwell
lighting on co--drivers side (C063), the
interior lighting switch on co--drivers
side (C120), the control switch for
interior stepwell lighting, door switch on
co--drivers side (E515) through wire
2609, and the interior--lighting diode
prevent feedback to the co--drivers
stepwell (D704).
Pin 6 is connected directly to the cab--lock
control switch (F009) through wire 3412
and to the electronic unit CWS (D582)
(20/215).
Pin 7 is connected directly to the generator of
integrated voltage regulator (A502)
(D+) and to lighting relay D+ (G107)
through wire 1020. At the same time
pin 7 is connected directly to the
lighting buzzer (B242) and to the

11
electronic unit CWS (D582) (12/214).
Pin 8 is connected to earth.
Pin 9 is not connected.

0209 4-47
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

SUPERSTRUCTURE SIDE--LIGHTS
CONNECTOR (A026)
This connector is located in the side member at
the rear left (connector 516).
Pin 1 is connected directly to the
(semi--)trailer socket (A000) pin 2
through wire 2102, and to the
rear--light/ side light relay (G000)
through fuse E000.
Pin 2 is connected directly to the
(semi--)trailer socket (A000) pin 6
through wire 2103, and to the
rear--light/ side light relay (G000)
through fuse E001.
Pin 3 is connected directly to pin 5 of the rear
fog light socket (A001) through wire
1113 and to the supply voltage through
fuse E048.
Pin 4 is connected to earth.
AUTOMATIC GEARBOX (A047)
Pin 1 is connected to contact 87 of relay
G291 through wire 5638.
Pin 2 is connected to contact 87A of relay
G291 through wire 5639.
Pin 3 is connected to contact 30 of relay
G291 through wire 5640.
Pin 4 is connected to contact 30 of relay
G294 through wire 5641.
Pin 5 is connected to contact 87A of relay
G294 through wire 5642.
Pin 6 is connected to contact 87 of relay
G294 through wire 5643.
Pin 7 is connected to the electronic unit for
gearbox control (D866) through wire
5644.
Pin 8 is connected to the PTO control switch
(C714) through wire 5628.
Pin 9 is connected to earth.
VARIANTS
Location
104, 134 In the case of a 15-pin connector,
connectors A000 and A001 are
combined.
11 The FA trailer connector is installed in
the back cross member of the chassis.
The pins will be allocated as follows:
Pin 1 is connected to the CTE--3 unit (2/232)
(left direction) through wire 2008.
Pin 2 is connected to the CTE--3 unit
(30/232) (right direction) through wire
2009.
Pin 3 (rear fog lights) is connected to the
supply voltage through fuse E010, relay
G005 and wire 2152.
Pin 4 is connected to earth.

4-48 0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

Pin 5 switches the left--hand rear light


through wire 2102. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuse
E000 to pin 2 (through wire 2102).
Pin 6 switches the right--hand rear light
through wire 2103. If a connection is
made between contacts 2 and 1
(rear/side marker and parking lights
position) with the lighting switch
(C622), a voltage is applied to contact
85 of relay G000 through fuse E084,
wire 1101, switch C622 and wire 2100.
The relay is activated and a voltage is
applied from wire 1000, contacts 30
and 87 (from relay G000) through fuse
E001 to pin 6 (through wire 2103).
Pin 7 is connected to relay G036 (brake--light
relay) through wire 4601.
Pin 8 is connected to the supply voltage once
the contact has been activated and the
gearbox is in reverse gear. The voltage
is applied as follows: through fuse
E016 (wire 1217), back--up switch
E501 (wire 4591) to pin 3.
Pin 9 is connected directly to the supply
voltage through fuse E048 and wire
1113. Pin 3 is also connected to
connector A026 (superstructure
side--lights, 4--pin).

151 This location provides the power supply


for accessories (M6 bolt on the central
printed circuit).

11

0209 4-49
0209 4-50
EL000380 1316630/24-29 43
1
2

A500
3
4
1000

2/233
5

B010 1000 1000


6
1000

50

7
30
87

3
1

1000
G014

G015
8
1000
1010

30

1000 1000 1000


1/233
114 1010
10
A

11
1000 1000 1000
1010

11

G525
114
31

12
1000

13
G

14
D

G525
B+

15
1000
1000

16
D+

17

A502
18
19
40A
1

20 1175 1175
180 A2 E168 A1
21
2

22
A038

23
2

24
180

25
25A
A

26
1
1119 1119

27
115 A2 E043 A1 10A
1
1

12/401
2
1288 1288 1288

28
D878

321 377 E172


2
7

29
7
7

5
3428 3428 3428
D853

30
321 377

31
32
4

33
A004

34
C

35
115

36
27
1
1

37
1
22
1240 1240 1240

B042
321

38
288 286

1
21

39
B032
15A
7

25/400

1
1240 1240 1240 1240

40
185 E091

41
2
1

1
21
1240 1240

42
B033
A043 187

43
21

44
36
10
D862

185

45
1
22
36
1181 1181 1181

308

B030
B200
1181

46
276
15A

47
35/402

1
1181 1181 1181 1181 1181

48
380 E182

2
1

49
36
1181 1181

308
B199

50
A042 196

21

51
52
380
1010
1000

53
95XF series Modifications to the electrical installation from chassis number 0E477514
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
4-51 0209
EL000381 1316630/24-29 43
54
55
1010
1000

0 I II

10A
56

1/231 2/231 14/403


1101 1101 1101 1101
57

E084
6
7
7

4/231
10

B10
B15

D852
D853
C775

C622
58
2100

24/401
59

2110 2110 2110


D609
2100

4
5

60
281
176
4
4

3
33

2110 2110 2110


B130

61

288 286
2110
2110

D610
3
5
2
2154

33
11
11

62

2110
B129
C773
C727

284 28/401
4
10

63

2154
C775

11
2110

64
2100

5
33
C764
4

65
176

22/401
66

2100 2100
67
85

68
M

5/401
86 87A

69
70
2
2
87
30

2102
C074

71
5
7

G000
2

2102 2102 2102 2102


72
2102
495 115
2101

73 10A
2
3

33/400
8
5

2102 2102 2102 2102


C012

74
284 281 E000

75
1
4

8
1

2102 2102 2102


C010

76
161 189

77
2
5

3
2/

2008 2008 2008

78
232

495 115

79
D884

4
6

5 2009 2009 2009


30/

80
232

495 115

81
8
2

2103
C075
D878

6
8

82
6
2103 2103 2103 2103

83
495 115
2103
10A
2
5

28/400

84
8
2

2103 2103 2103 2103


C011

85
161 189 E001
3
3

86
8
2

2103 2103 2103


C013

87
288 286 10A
7/402

D
1209

88
115 E013
P

89
6/402

90
1209

4
4601 4602
1
2

91
E511
4602

12
1
85

92
3

495
14
4601
M

C021

93
86 87A

A000

9
22 8/402

94
!
4601 4601 4601 4601 4601
87
30

495 115
1

96
14
D759

G036

3
14
4601

96
11
C020

495

97
98
99
4
1
2102

2
2103

3
1113
A026

M
1010
1000

100 101 102 103 104 105 106


Modifications to the electrical installation from chassis number 0E477514 95XF series
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
11

4-52
D878
1000 1000
1010 1010
2150 2151

85 30

10A
10A
15A
10A

E016
E010
E048
E053

G005
86 87A 87
M M

6/401

13/401
24/400
16/402
18/403

1217
2150
2152
2152
1113
1229
D852

176
7 C2
6

176
3

2150

1217
1217
1217
4591
4591
D806
6/ 11/

1217
C773
1 253 253
C748 4 11

118
115
115
5 6 9 27

376
115
2 1
15
3470

E501

1217
1217
4591
2152
1113
3470
2

1217
C750 D813
5 1

495
495
495
8 7 10
15 13

D884 D809 D587 D802 D871 D901 D850 D814 D591 D529 D597
5 A1 18 4 12 8 13 13 44 7 23

4591
2152
1113
5 32 26 34 40 46 23 47 28 33 31

1217
1217
1217
1217

43
C751 F006

118
5 1 1
4788
4883
4732
3037
3037
3425
4697
4697
4697
4697

15 15

5 4 20 21 9 11 11 5 19 19 15 19

1217
4591
4591
2152
2152
378
378
433
461
445
483
483
377
297
378
185
434

C026 C027 C024 C025


5 5 4 4
12 12 11 11
3037
4697
4697
4697

1217
1217
1217
4591
2152
1113
1113
1229
3064
3065
4047
3470
4788
4883
4732
3037
3425
4697

1113
B079 E561
1 2
13 13

1316630/24-29
!

A001
A021

1 3 7 5 1 8 10 9 13 4 11 7 14 3 5 2
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

9107

EL000382
107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1020
95XF series

15A
E108
B036
D668
1024

1020

32/402
13/402
D853
B6

1114
1020
7
D884

17/ 4/ 31/ 1/ 29/


232 232 232 232 232

D708 C063
E514 1 1
1
17 17
16

2600
2006
2007
1114
1114
1114
8

2609
2609

2600
383
1114
D853

190
286
5 8 9

2006
2006
2007
2007
5
7 2006

43
187 A502

2609
2609

281
185
115
115
286
380

2600
2 1 3 4 2 4 D+
1
C062 9 9 E515
2
189
1 2600 8

2006
2006
2006
2007
2007
2007
1114
17 17
281 383
1020

C014 C016 C017 C015 C765 D862


2609
2609

2600
495
495
1 1 1 1 2 1 6 5
4 4 4 4 4 36
D862 D862 10 1
3 4
114

2006
2007
36 36
483
C018 C019

2600
2600
2006
2007
5063
1114
2609
2609
1020
1020

1 1
4 4

1316630/24-29
A040

12 4 2 3 9 1 5 7

EL000383
160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

4-53
11
11

4-54
D878
1000 1000
1010 1010
1248 1247

5A
5A

15A

E184
E143
E194

13/403
11/403
27/402
23/400
25/402
1297

1248
1247
1247
1234
B501 F000
1234 A3 2
2 8

D814

1248
1247
1234
1297
3402
6

297
297
297
297
3 2 4 8

1247
1234
1297
3402
32/ 34/ 33/ 21/ 22/ 18/
15/

C776
7 8 9 295 295 295 295 295 295
G126
87
47

4692
4691
4693
3039
3402
4099

4693
4691
4692
1234
1234
1297
1297
3402
3402

43
398
398
398
4 2 3
4692 4692 3 1 3 1

4693
4691 4691

G328
G321

4693 5 4 2 4 5 2

4099

4693
4691
4692
3039
9029
1297
4100

8/534
6/534
4/534
5/534
2/534
7/534
1/534
3/534

1316630/24-29
A046
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

EL000384
213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265
95XF series
5

0209
5 MODIFICATIONS TO THE ELECTRICAL INSTALLATION
95XF series Modifications to the electrical installation from chassis number 0E477514

46 AUXILIARY HEATING EBERSPCHER HYDRONIC 10


VARIANTS
Location
6 Only when transporting hazardous
substances. The auxiliary heating will be
switched off upon activation of the PTO.
79 Wire 4009 only applies in the case of a VF.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

0209 4-55
11

4-56
D878
1000 1000
1010 1010
1211 3402

1 3

15A
15A
10A

E031
E114
E035
2 4 5 G240

1 C588
1201 2

15/401
34/402
14/401
16/400
14/400
13/400
12/400

20
397
1211

4660

380
5

1201
1201
1156
1156
3410
3452
3402

F087 12
1 3410 3410
7 38

1156
378

DVB DVB

1156
5 1 115 7

397
0 I 0 I

1201
D901 F000
2
5/ 28
3410
3452

E571

C778
528

376
1

4660
4660
4660

1201
1201
7 1 2 3

1156

1201
483
380
483
524
1 15 4 5 9/ 6/ 7/ 4/
C802

4980

4660
2 528 528 528 528
20 1156

4660
1156
7

483
19/
3557

4980
4982

1201
1156 1156 333
C760

4980
2
1156
1201
20
D591

538
1 9

46
4980
524

1156
1156
4660
4980
524
483

524
524

538
538
3 5 6 7 4 3

538
4
3557
3410

4982

4980
4666

1201
1201
1201
1201
4667
4667
1156
1156
4660
1
11/ 10/ 2/ 4766 4766 2/ 14/ 12/ 10/
85 30 85 30 526 526 526 533 527 527 527 527

F509

E580
E579

G247
G170
86 87A 87 86 87A 87 4/ 12/ 2 1/ 7/ 3/
526 526 4765 4765 527 527 527

1316630/24-29
1156 1156 533
4667 9
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

4982
538
Modifications to the electrical installation from chassis number 0E477514

1 3 12

483

G300
2 4 5 !
3557 3557
3410 3410

EL000339
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
1020
95XF series

15A
E037

B036
D668
1024

1020

15/402

13/402
10 8 D853
1020 1020 B6
524 483 A040

1100
1020 7 G178
1100 30

1020
1

D901
10/
528

1100
2/ 1/ 8/ 11/
528 528 528 528

1/412
C539

4935
4936
3037
4002

524
524
524
524
2 1 8 11

2/412
4/412
6/412

46
4002

3037

4935
4936
2

4001

4002
1130

483
483
5 6

483
483
11
4002 G015 G178
85 85
! A 1

4935
4936
3037
4002
4009

115
115
30 31
45/
232

4935
4936
A021
14

D884
4009
1 M 2

1316630/24-29
27 114
B122 4002

B010
50
A

EL000340
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

4-57
11
MODIFICATIONS TO THE ELECTRICAL INSTALLATION 5
Modifications to the electrical installation from chassis number 0E477514 95XF series

48. ECAS 3 (4x2)


VARIANTS
Location
80 For vehicle type FA: component B250
For vehicle type FT: component B238
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION.

11

4-58 0209
5

0209
D878
1000 1000
1010 1010
1211 3402
95XF series

1 3

10A
E035
G240
2 4 5

14/401
16/400
14/400
13/400
12/400
D806 1221
1211 1211 1
27

3452
3402
F000 1211
1 1211
28 1211 F000

378
7 2

1211
1211
1211
28

7/200
8/200
20/200
15/201
3410
3452
4734

4731
STOP
! L

185
185
185
373
373

6 18 17 8 10

D852
1211
1211
1221
4734
4731
3432
4731
4734
3431

D851
14/ 1/ 3/ 4/ 25/ 11/ 2/ 13/
396 307 307 307 446 446 446 340

3/200
4/200
1/202

15/200
!

48
D853
D529
D804

9/ 20/ 2/ 6/ 7/ 16/ 17/ 3/ 4/ 23/ 14/

3410
3432
3403
3438
396 395 307 307 307 334 334 446 446 446 446

373
115
4 32

3403
3431
3431
9108
4696
4697
4697
4697
4732
4732
4756

3432
3438
376
373

18 12

373
185
185
F033 3 20 14 15 185
2
6
4756
4756

5
3410 0 I

9108
4696
4697

11
19/ 4697 C741
C740

333 7
371

1316630/24-29
7 1 34A
378
378
343

18 19 9
9009

3410
D591
44/ 50/
333 333
4696
4697
4697
4732
9009
9009

115
12

C742
376

1 20

4697
4696

3410
34A
F087
A021

1
5 7
9009

38

EL000337
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
MODIFICATIONS TO THE ELECTRICAL INSTALLATION
Modifications to the electrical installation from chassis number 0E477514

4-59
11
11

4-60
D878
1000 1000
1010 1010
1000

10A
10A

E062
E051
D587 D813

9/401
5 3

30/400
29/400
26 13
1221

1221
1117
1000
2
1221

3502
3502
3502
115
8
19/

461

1221
1221
1221
232 1010

347
376
373
373
1 3 2 1

3502
D550
87

1221
1221
1221
373
1117
1000
1221 5 G015
87A
F615 C741 C739
1 1 3

3502
34A 34A 37
D851 1000
1/ 12/ 5/

1000
446 446 446

48
114
A
19/ 7/ 18/ 6/ 10/ 21 20/ 8/
446 446 446 444 446 446 446 446
1000

4740
B010
30

4739
4736
4727
4751
4740
4742
4741
1

321
321
356
356
356
321
321
321
21 20 1 3 2 22 24 23

4739
4736
9009
9009
4737
4751
4740
4740
4742
4741

347
347
321
356
348
348
348
347
347
347
4 3 29 4 1 3 2 5 7 6

4739
4736
4727
4751
4740
4740
4742
4741

9009
9009

1316630/24-29
1 1 1
3 1 3 2 1

347
348
11 4
L L L
MODIFICATIONS TO THE ELECTRICAL INSTALLATION

F612
F613
F614
Modifications to the electrical installation from chassis number 0E477514

9009
9009
B166
B250

4 4
2 2 2 !
9009
9009

348
5 12
321 347

28

EL000338
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

5. CHANGES IN THE ELECTRICAL SYSTEM FROM CHASSIS


NUMBER 0E527418
5.1 OVERVIEW OF THE CHANGES IN THE ELECTRICAL SYSTEM

CHANGE/Chassis numbers

Electrical system From chassis Change See section


number diagram
number
Rotating lights on roof 0E527418 Rotating lights on roof included in 49
circuit diagram
Heater fan 0E531311 Electrical connection of 20
temperature controlled circuit
breaker for fan heater modified
Ignition/starter switch 0E532297 Relay G372 (micro relay) 1
changed to G303 (mini relay)
Converter/Radio 0E537437 Loudspeaker wiring modified 35
Gearbox and gate 0E550289 High/Low valve (B079) control 13
protection modified
CTE-3 0E550289 Connection of pin 51: High/Low 5
valve (B079) control modified
Heater fan 0E565651 Connection of five-position switch 20
(C882) modified
Cab heater 0E565651 Wire marking modified 46
Cab heater 0E574689 Connection of Eberspcher cab 40A/40B
heater (air) modified

11

0209 5-1
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

5.2 CIRCUIT DIAGRAM 1316630/30

This page can be used to make your own notes


on the circuit diagram.

11

5-2 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

5.3 OVERVIEW OF BASIC CODES IN CIRCUIT DIAGRAM 1316630/30

Column 1 Basic code


Column 2 Description
Column 3 Number on search bar of circuit
diagram 1316630/ 30

Column 1 Column 2 Column 3


A000 Trailer socket (7-pin) 57/58/240/252/292/397
A001 Rear fog lamp/reversing light socket (7-pin) 270/275/395/398
A004 ABS FA socket (7-pin) 403
A007 24-V socket, 2-pin 394
A021 Diagnostic socket (16-pin) 181
A026 Superstructure width marker lights (4-pin) 241/253/395/399
A027 Accessories socket (4-pin) 399
A038 Accessories socket, 2-pin, 40A 392
A040 Alarm system socket 782
A042 Dashboard socket (2-pin) 359
A043 Seat console socket, drivers side (2-pin) 391
A046 Connector for superstructure for remote control connection 563
A058 Trailer socket (15-pin) 58/59/241/254/270/275/293/393/400
A500 Batteries (2x) 1
A502 Integrated voltage regulator generator 3
B000 Windscreen wiper motor 81
B001 Windscreen washer pump motor 91
B002 Headlamp washer pump motor 93
B003 Electric window motor, drivers side 729
B004 Electric window motor, co-drivers side 726
B005 Left mirror adjustment motor 742/752
B006 Right mirror adjustment motor 747/758
B007 E-gas speed/engine actuator 498
B009 Roof hatch motor 775
B010 Starter motor 9
B011 Speed limiter motor 555
B015 Heater fan, 4-speed 377/527/528
B017 Mirror heating, drivers side 763
B018 Mirror heating, co-drivers side 764
B023 Radio 708
B024 Loudspeaker, left 707/714
B025 Loudspeaker, right 709/716
B026 CB 710
B028 Horn 766
B030 Cigar lighter, drivers side 361
B032
B033
Seat heating, drivers side
Seat heating, co-drivers side
387
389 11
B036 D+ generator resistor 5
B038 Glow plug 30/597
B039 Glow plug 30/597
B040 Glow plug 598
B041 Glow plug 598
B042 Air dryer heating element 386
B043 Air-conditioning compressor 368
B071 Lifting-gear lifting valve 611
B072 Lifting-gear lowering valve 605

0209 5-5
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

Column 1 Column 2 Column 3


B073 Lifting gear motor pump 614
B079 Valve, single-H protection 37
B088 Intarder proportional valve 488
B089 Intarder air supply valve 446
B122 Fuel feed pump for Eberspcher cab heater 505/514/531
B129 Headlamp height adjusting motor, left 221
B130 Headlamp height adjusting motor, right 223
B131 Pump unit/injector solenoid valve, cylinder 1 574
B132 Pump unit/injector solenoid valve, cylinder 2 576
B133 Pump unit/injector solenoid valve, cylinder 3 577
B134 Pump unit/injector solenoid valve, cylinder 4 579
B135 Pump unit/injector solenoid valve, cylinder 5 581
B136 Pump unit/injector solenoid valve, cylinder 6 583
B166 ECAS valve, front axle 632/661
B174 Speed limiter motor 480
B175 Roof hatch motor, Superspace cab 771
B178 Loudspeaker, left 717
B179 Loudspeaker, left 719
B180 Loudspeaker, right 720
B181 Loudspeaker, right 722
B182 Fuel heating 799
B185 Radio 717
B186 Loudspeaker filter, drivers side 717
B187 Loudspeaker filter, co-drivers side 720
B192 Engine brake valve 77/586
B199 Central door lock, drivers side 675
B200 Central door locking motor, co-drivers side F249 XH/ XC 670/679
B237 ASR valve 418
B238 Air supply valve, ECAS driven axle left/right (FT) 630
B241 Fuel filter/water separator heating element sensor 790
B243 Cross-axle lock control valve 278
B244 Longitudinal controlled slip differential control valve 280
B245 PTO control valve 686
B246 PTO control valve 690
B247 Engine brake (DEB) valve 434
B248 Engine brake (DEB) valve 436
B250 Air supply valve, ECAS driven axle left/right (FA) 628
B252 Recirculation valve 381
B253 Air supply valve, ECAS driven axle left/right 659
B254 Valve ECAS trailing/leading axle, lifting/lowering 662
B256 ABS valve, front left 411
B257 ABS valve, front right 412

11
B258 ABS valve, rear left 414
B259 ABS valve, rear right 416
B290 Electropneumatic boost pressure valve 584
B293 Gearbox gate protection valve 47
B294 Cab air suspension valve, switching off height control, front of cab 296
B298 Cab air suspension valve, switching off height control, rear of cab 461
B344 Electronic unit for automatic lubrication 472
B501 Compact tachograph 25
C000 Dipped beam, left 255
C001 Dipped beam, right 257
C002 Main beam, left 259
C003 Main beam, right 260
C006 Spotlights, left 262

5-6 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

Column 1 Column 2 Column 3


C007 Spotlights, right 263
C008 Fog light, front left 264
C009 Fog light, front right 266
C010 Width marker light, headlight, left 231
C011 Width marker light, headlight, right 243
C012 Width marker light, front left 232
C013 Width marker light, front right 244
C014 Front left direction indicator lamp 50
C015 Front right direction indicator lamp 53
C016 Side left direction indicator lamp 52
C017 Side right direction indicator lamp 55
C018 Rear left direction indicator lamp 51
C019 Rear right direction indicator lamp 54
C020 Brake light, left 290
C021 Brake light, right 292
C022 Rear light, left 234
C022 Rear light, right 246
C024 Fog light, rear left 268
C025 Fog light, rear right 269
C026 Reversing light, left 273
C027 Reversing light, right 274
C046 Map reading light, drivers side 320/348
C047 Map reading light, co-drivers side 322/349
C052 Heater fan light, left 365
C053 Heater fan light, right 366
C062 Stepwell lighting, drivers side 307/330
C063 Stepwell lighting, co-drivers side 313/331
C064 Central upper storage compartment lighting 303/355
C065 Central lower storage compartment lighting 304
C066 Right-hand storage compartment lighting 306
C067 Left-hand tool compartment lighting 323/356
C068 Right-hand tool compartment lighting 324/357
C071 Work lamp 20
C072 Ashtray light, left 362
C073 Ashtray light, right 363
C074 Width marker light, rear left 233
C075 Width marker light, rear left 246
C110 Bunk light with switch down 351
C111 Bunk light with switch up 352
C115 Bunk light with switch 302
C130 Red interior nightlight, drivers side 345
C139 Red interior nightlight, co-drivers side 342

11
C144 Rotating light, left 693
C145 Rotating light, right 695
C148 Interior lighting, drivers side, 2 x 21W 315/334
C149 Interior lighting, co-drivers side, 2 x 21W 309/338
C150 Left-hand storage compartment lighting 353
C151 Interior lighting with central switch 326
C154 Rear number plate light, left (tractors) 237
C155 Rear number plate light, right (tractors) 249
C156 Width marker light, left, 1st (tractors)) 238
C157 Width marker light, right, 1st (tractors)) 250
C158 Width marker light, left, 2nd (tractors)) 239
C159 Width marker light, right, 2nd (tractors)) 252
C539 Accessories contact-start switch 14

0209 5-7
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

Column 1 Column 2 Column 3


C588 Heater fan switch, 4-speed 377
C622 Lighting switch 205/209
C677 Fuel heater switch 797
C695 Mirror adjusting switch, drivers side 743/753
C696 Mirror adjusting switch, co-drivers side 748/759
C697 Seat heating switch, drivers side 387
C698 Seat heating switch, co-drivers side 389
C716 Rotating light switch 696
C725 Work lamp switch 20
C726 Glow plug switch 33
C728 Front fog light switch 217
C731 Interior roof console lighting switch
(bed control), co-drivers side F249 XC 315/335
C732 Interior roof console lighting switch, co-drivers side F249 XC 315/335
C733 Interior roof console lighting switch
(bed control), drivers side F249 XC 310/339
C734 Interior roof console lighting switch, drivers side F249 XC 310/339
C735 Interior nightlight switch FG249 XC 318/345
C736 Roof hatch switch F249 XL/XH/XC 771/775
C737 ASR traction switch 427
C739 Lifting-gear switch 612
C740 ECAS switch, normal driving level 619/643
C741 ECAS switch, axle lifting 646
C742 Traction control switch 648
C743 Electric window switch, co-drivers side (drivers side door) 732
C744 Electric window switch, co-drivers side (co-drivers side door) 736
C745 Electric window switch, drivers side (drivers side door) 739
C746 Mirror heating switch 765
C747 Fuel filter/water separator heating element switch 794
C748 Cross-axle lock control switch 278
C749 Longitudinal controlled slip differential control switch 280
C750 PTO control switch 686
C751 PTO control switch 690
C760 Air-conditioning switch 372
C761 CWS switch more warnings 155
C763 Instrument lighting dimming potentiometer 120
C764 Headlamp height adjustment potentiometer 220
C765 Warning lights switch (with LED search lighting) 40
C774 Central door locking switch 679
C775 Switch for direction indicator lamps/main beam/dipped beam/horn 44/225/766
C776 Multi-function switch 91/488/561
C778 Cab heater switch 509/537

11
C799 Retarder switch 452/467
C802 Recirculation switch 383
C803 Central door locking switch 670
C804 Flexible speed limiter switch 559
C844 Cab heater switch 517
C863 Rear fog light switch 212
C882 Heater fan switch 527
D503 Electronic unit for lifting gear 603
D529 Electronic unit, ECAS remote control 616/639
D587 Electronic unit for ZF intarder 446
D591 Electronic unit for E-gas 3 492
D597 Electronic unit for ASL-V speed limiter 551
D600 Diode for rear fog light/dipped beam 212

5-8 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

Column 1 Column 2 Column 3


D601 Diode for rear and front fog lights 215
D609 Diode for light switch 209
D610 Diode for main beam/dipped beam 225
D611 Diode for lifting-gear lowering valve damping 604
D612 Diode for lifting-gear lifting valve damping 609
D613 Diode for lifting-gear for pump relay damping 607
D622 Diode for lifting-gear lifting lock 611
D622 Diode for lifting-gear lowering lock 605
D668 Diode for generator safety (D+) 5
D708 Diode for interior lighting, prevent feedback to co-drivers stepwell 332
D709 Diode for interior lighting, prevent feedback
to switch, co-drivers side 314/333
D710 Diode for interior lighting, prevent feedback
to switch, drivers side 309/338
D721 Diode for parking brake, prevent feedback 103
D722 Diode for brake lights, prevent feedback 288
D745 Diode for engine brake valves (DEB) 438
D758 Diode, prevent feedback to CWS 299
D759 Diode, prevent feedback to brake lights 294
D802 Electronic unit, ECAS-2 657
D809 Electronic unit, ASL-G speed limiter 478
D814 Electronic unit, ECS 579
D850 Electronic unit, ABS/ASR, D version 416
D851 Electronic unit, ECAS-2 (4x2) 628
D852 DIP-3 instrument panel 119
D853 Electronic unit, CWS-2 164
D855 Electronic unit, water separator 791
D862 Electronic unit, central door locking 672
D870 Electronic unit, Voith retarder 133-2 462
D871 Electronic unit, cab heater D3LC 505/514
D884 Electronic unit, CTE-3 64
D895 Electronic unit, 24/12 V converter 703
D901 Electronic unit, Eberspcher Hydronic 10 cab heater 533
E000 Fuse, rear left width marker light 230
E001 Fuse, rear right width marker light 242
E004 Fuse, dipped beam, drivers side 254
E005 Fuse, dipped beam warning light, co-drivers side 256
E006 Fuse, main beam, drivers side 258
E007 Fuse, main beam warning light, co-drivers side 259
E008 Fuse, spotlights 261
E009 Fuse, front fog lights 263
E010 Fuse, rear fog lights 267

11
E013 Fuse, brake lights 287
E016 Fuse, reversing lights 272
E019 Fuse, operation of glow plug/CTE/direction indicator lamps/engine brake 33
E023 Fuse, switch for cold start/tachograph/
cab heater program clock 22
E025 Fuse, windscreen wiper motor/headlamp washer 90
E026 Fuse, cigar lighter 360
E027 Fuse, 24V/12 V converter 17
E028 Fuse, interior lighting 301/329
E029 Fuse, retarders/engine brake 440
E030 Fuse, horn 766
E031 Fuse, heater fan ITC unit 368/523
E033 Fuse, electric window motor, co-drivers side 724

0209 5-9
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

Column 1 Column 2 Column 3


E034 Fuse, electric window motor, drivers side 728
E035 Fuse, instruments and warning lights 101
E037 Fuse, ignition switch 14
E040 Fuse, ABS 417
E041 Fuse, ABS 406
E042 Fuse, ABS 407
E043 Fuse, trailer ABS 401
E044 Fuse, mirror heating 732
E048 Fuse, trailer power supply 395
E051 Fuse, ECAS-1 623/653
E052 Fuse, ECAS remote control work lamp 19
E053 Fuse, ECAS diagnostic connector (16-pin) 176
E062 Fuse, lifting gear and ECAS 601/617
E084 Fuse, lighting 201
E091 Fuse, air dryer/fuel contamination separator heating element 385
E108 Fuse, CTE-2/CTE-3 46
E112 Fuse, glow indicator light 31/599
E114 Fuse, Eberspcher cab heater 502/511/524
E117 Fuse, search light 228
E118 Fuse, UPEC power supply relay 572
E142 Fuse, accessories before ignition 695
E143 Fuse, E-gas tachograph 27
E157 Fuse, automatic lubrication 470
E164 Fuse, fuel heating before ignition 799
E168 Fuse, accessories/microwave 392
E710 Fuse, operation of fuel filter/water separator 792
E171 Fuse, fuel filter/water separator 788
E172 Fuse, trailer ABS, 10 A 402
E184 Fuse, UPEC 570
E194 Fuse, UPEC superstructure 569
E197 Fuse, E-gas 486
E501 Reversing light control switch 272
E507 Proximity switch for axle load protection lifting gear (10-ton) 601
E508 Air-conditioning compressor temperature switch 371
E509 Air-conditioning operating switch, high/low pressure 370
E511 Brake light control switch 288
E514 Control switch for stepwell/interior lighting, door switch,
drivers side 306/329
E515 Control switch for stepwell/interior lighting, door switch,
co-drivers side 312/330
E524 Lifting gear control switch, oil pressure limit switch 609
E525 Control switch for central upper storage compartment lighting 302/354

11
E526 Control switch for central lower storage compartment lighting 303
E527 Control switch for right-hand storage compartment lighting 305
E528 Control switch for left-hand tool compartment lighting 322/355
E529 Control switch for right-hand tool compartment lighting 323/356
E550 Control switch for glow plug temperature 585
E560 Control switch for left-hand storage compartment lighting 352
E561 Gearbox gate protection control switch 47
E564 Engine brake control switch 60/595
E566 Control switch for Eberspcher cab heater (D1LC) thermostat 507
E570 Control switch for coupling/PTO N/10 685
E571 Control switch for Thermo 90 cab heater 537
E575 Clutch proximity switch 483/567
E579 Proximity switch for Eberspcher cab heater/fan thermostat 540

5-10 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

Column 1 Column 2 Column 3


E580 Proximity switch for Eberspcher cab heater/fan timer 543
E581 Cab heater control switch 517
F000 Parking brake control switch 102
F006 Control switch, differential lock, 1st differential 144
F007 Control switch, differential lock, 3rd differential 148
F011 Control switch for engine oil pressure 161
F033 Splitter signalling control switch 128
F038 Control switch, differential lock, 2nd differential 147
F047 Control switch for steering system (1st circuit) 158
F048 Control switch for steering system (2nd circuit) 159
F050 Control switch for differential lock pressure (1st and 2nd differential) 146
F087 Control switch for gearbox PTO 150
F088 Control switch for gearbox PTO 152
F501 Speed sensor 107
F509 Cab temperature sensor of cab heater 516/541
F512 Sensor for ABS blocking signal, front left 405
F513 Sensor for ABS blocking signal, front right 406
F514 Sensor for ABS blocking signal, driven axle, left 407
F515 Sensor for ABS blocking signal, driven axle, right 409
F531 Sensor for E-gas accelerator pedal 494
F533 Speed sensor (4-pin), 1st 23
F535 Engine coolant temperature sensor 115
F544 Coolant temperature sensor, secondary retarder 450/466
F552 Crankshaft position sensor 571
F555 Boost pressure sensor 576
F558 Camshaft position sensor 570
F561 Inlet air temperature sensor 573
F565 Fuel temperature sensor 574
F566 Engine coolant temperature sensor 575
F571 Sensor, accelerator pedal, ECS 578/580
F585 Engine coolant level sensor 162
F608 Fuel level sensor 116
F612 ECAS height sensor, left, rear axle 622/651
F613 ECAS height sensor, right, rear axle 623/652
F614 ECAS height sensor, front axle 625/653
F615 Pressure sensor, ECAS, driven axle, left/right 655
F616 Cab locking sensor 297
F620 Sensor for Voith retarder 133-2 oil temperature 464
G000 Relay, rear light/width marker light 208/226
G001 Relay, dipped beam 224/254
G002 Relay, main beam 225/258
G003 Relay, spotlights 227/261

11
G004 Relay, front fog light 216/263
G005 Relay, rear fog light 211/267
G014 Relay, glow plug 31/74/584/597
G015 Relay, ignition 6/14
G028 Relay, electric window, co-drivers side 723/731
G029 Relay, electric window, co-drivers side 725/732
G030 Relay, electric window, drivers side 727/738
G031 Relay, electric window, drivers side 729/739
G036 Relay, brake light, 1st 287/289
G052 Relay, lifting-gear motor 606/613
G066 Relay, lifting-gear takeover 606/608
G126 Relay, UPEC power supply 571/573
G170 Relay, heater fan of cab heater 524/536

0209 5-11
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

Column 1 Column 2 Column 3


G178 Relay, accessories 16/17
G201 Relay, EFPH fuel heating 796/799
G231 Relay, radio lighting (12V) 704/706/711/713
G234 Relay, fuel filter/water separator control 788/793
G236 Micro relay, windscreen wiper (speed 1 or 2) 81/83
G237 Micro relay, windscreen wiper (automatic zero position) 82/85
G238 Micro relay, headlamp washer 79/92
G239 Relay, disengage third brake 419/429
G240 Micro relay, PTO/speed control 101/152
G243 Micro relay, engine brake (DEB) 432/434/437/587
G247 Relay, heater fan of cab heater 523/529
G257 Micro relay, recirculation valve 380/381
G258 Micro relay, recirculation valve 380/383
G259 Relay, N10-PTO control 684/686
G267 Micro relay, air-conditioning 368/371
G279 Micro relay, air-conditioning 369/375
G284 Micro relay, Voith retarder 133-2 455/456
G297 Relay, cab air suspension 295/298
G300 Micro relay, Thermo 90 cab heater 521/522
G301 Micro relay, lighting D+ 5/202
G302 Micro relay, Swedish lighting 202/206
G303 Relay, starter motor lock 4/11
G321 Relay, UPEC superstructure connector 564/565
G328 Relay, UPEC engine stop 564/596
G392 Micro relay, rear fog light takeover 211/213
G420 Relay, gearbox gate protection takeover 37/78
G516 Central cab earth, co-drivers side 192
G718 Connection parking brake/PTO 103
G721 Connection multi-function switch 489
G723 Connection central door locking 680
G725 Connection D3LC cab heater 505/514

11

5-12 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

5.4 SECTION DIAGRAMS OF CIRCUIT DIAGRAM 1316630/30

1 Charging circuit/starter motor/ignition /


starting switch
5 CTE-3
13 Gearbox and gate protection
20 Heater fan/air-conditioning
35 Radio converter
40A Eberspcher cab heater (with
thermostat unit)
40B Eberspcher cab heater (with timer)
46 Eberspcher Hydronic 10 cab heater
49 Rotating lights on roof

11

0209 5-13
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

1 CHARGING CIRCUIT/STARTER MOTOR/IGNITION /STARTING SWITCH


CONTACT CIRCUIT
If ignition/starter switch C539 is turned (contact
1 is connected to pin 6), the accessories relay
(G178) will be activated.
Voltage is now applied through fuse E037, wire
1100, switch C539 and wire 1130 to contact 85
of relay G178 (accessories relay). As a result
of the activation of relay G178 a connection is
made between contacts 30 and 87 and a
voltage is applied to D525 (electronic 24V/12V
converter) through fuse E037, wire 1100,
contacts 30 and 87, wire 1147, fuse E027, wire
1106. At the same time a voltage is applied to
C725 (work lamp switch) through fuse E052 and
wire 1100.
If the vehicle ignition is turned off, no voltage is
applied to connection point 42. As a result, pin
55 of the CTE-3 unit will be connected to the
supply voltage for 3 minutes, causing the engine
stop/engine brake valve (B082) to become
activated.
If the vehicle is switched to contact again within
these 3 minutes, the engine stop/engine brake
valve (B082) is deactivated again.
For more information on activating the engine
brake: see the system manual.

STARTING CIRCUIT
If contact switch C539 is turned (contact 1 is
connected to contacts 4 and 6), contact relay
G015 is activated through wire 4001. If the
contact switch is turned into the starting
position, a connection between points 1 and 2 is
made in this switch. The supply now runs from
the batteries through fuse E037, connection 1-2
of the contact/starter switch and wire 4004,
contacts 30 and 87 of relay G303 (starter motor
lock relay) to connection point 50 of starter
motor B010. The relay coil is located between
points 50 and 31 (earth) and will supply the
starter motor with voltage through connection
points 30 and 31, as a result of which the motor
will start operating.
Voltage is also applied to pin 45 of the CTE-3

11
through fuse E037, wire 1100, switch C539
(connections 1 and 2) and wire 4004.
Depending on the condition (engine speed
exceeding approx. 400 rpm and supply voltage
(battery voltage) on the CTE unit exceeding 17
V), glowing is activated during starting, on the
understanding that preglowing has taken place
first.
Via the same circuit there is a voltage on D827
(Electronic unit, cab heater).
For more information on glowing: see the
system manual.

5-14 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

As soon as the motor is running, a voltage is


applied from A502 to wire 1020. This wire is
connected to both D853 (CWS-2), D871
(electronic unit, cab heater) (D3LC) (if fitted) and
A040 (socket for alarm system) (if fitted). This
voltage is also applied to connection point 85 of
relay G303 (Starter motor lock relay). It is
activated and will interrupt the starting circuit.

CHARGING CIRCUIT
If the contact is activated, voltage is applied to
generator resistor D+ (B036).
The other side of the resistor is connected to
earth through the diode for generator safety (D+)
(D668), wire 1020, D+ connection of the
alternator and the integrated voltage regulator
(A502) in the generator. This will cause a small
current to run, causing a magnetic field in the
alternator.
After starting, the voltage on clamps B+ and D+
will increase to approx. 28.4 V. This is caused by
the fact that the regulator disconnects the earth
connection in the regulator and connects it to
the battery voltage. This voltage is also applied
to wire 1020, so that the voltage difference over
the resistor becomes 0 V. The magnetic field will
now disappear, so that the generator will not be
energised for a short period of time. This will
reduce the voltage on outputs B+ and D+.
The regulator reactivates when the voltage
drops below 27.6 V. This means that the voltage
supplied by the generator remains relatively
constant. The batteries are fed via generator
output B+.

11

0209 5-15
0209 5-16
EL000623 1316630/30 1
1

A500
2
3
1000

B010
27

4002 4002
50

114
6
3
1
23
A1

1000 1000
E043

G014

1/416
7

1000 1000
B

30

8
1000

1000 1000 1000


1/417
114 1010
9
A

1000 1000 1000


1010

10
M

11
G525
114
31
1000
1010
4002

11
21
A1

1000
E168

1000

12
G

13
D

G525
B+

1000 1010
14
3
30
87

15
D+

4001
86
85

16

A502
1020

G015
17
1

1020 1020 1020


18

114
7
42
8

383

A040

B036
19
1024

1020

14

20
1020
D871

D668
1020

86

13/402
21
1020
85 87A

22
4002

23
2
30
87
7

41
A4
B6

4004 4004 1020

24
D827
D853

G303
4004

383

25
4004 4004

26
2/412

27
4004

4/412 1/412 15/402 15A


D878

4001 1100 1100 1100

28
6/412
E037
19/402

29
1100
C539

30
1100

1130
20/402
1130

31
1130

32
85

3/402

33
86 87A

34
1/402
1147

35
87
30

36
G178
32/400
1147

37
1147

10/403

38
1147

39
1147

12/403 10A
2
35

1106
D525

40
E027

10

5
30

41
4049 4049

C754
10A
1

5 34/400
376
22
C725 1110 1110

42
176 E052

43
4004

12

44
4049 4049 4049

55/
45/

4
1
232
232
3
24
1202
114 114 G243

45
10A
B192

46
1202 1202 1202

16/
42/

232
232
G525 16/402

7
E019

6
13

30

47
4049 4049

D813

D804
371 D884

4011

48
10
1202

0 1

49
176
2

50
4011 1202

1
4
3
1202

C775
C726 176

51
5

2
14
1202 1202

52
E564
1010
1000

185

53
95XF series Changes in the electrical system from chassis number 0E527418
5 CHANGES IN THE ELECTRICAL SYSTEM
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

5 CTE-3
If the vehicle speed is lower than a certain value
(this value depends on the engine type and
gearbox model), connection point 51 will be
earthed in the unit. Voltage is now applied to
connection point 85 of relay G420 through fuse
E019, wire 1202. Connection point 86 is earthed
via connection point 51 of the CTE unit (D884).
Relay G420 is energised (points 30 and 87 are
connected). A voltage is now applied to
connection point 2 of valve B079 (Valve,
single-H protection) through fuse E019 and wire
1202). Connection point 1 of valve B079 is
connected to connection point 30 of relay G420
through wire 4030. If the contacts of relay G420
are closed (points 30 and 87 are connected),
valve B079 will be activated. Now it is possible
to shift down.
VARIANTS
Location
14 Not applicable if the vehicle is
equipped with a UPEC system.
22,29 Connector 495 is only used in the
case of an FA.
Connector 493 is used in the case
of an FT.
50,85,89 Not applicable if the vehicle is
equipped with a UPEC system.

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

11

0209 5-17
11

5-18
D878
1000 1000
1010 1010

D884

5
26/ 17/ 27/ 19/ 38/ 6/ 5/ 43/ 16/ 55/ 51/ 41/ 45/
232 232 232 232 232 232 232 232 232 232 232 232 232

2600
9

5131
2610
3502
3420
3004
4047
4682
4011
4049
5199
4619
4004
CHANGES IN THE ELECTRICAL SYSTEM

!
383
D813 3 D591 13 D587
3 3004 20 4619 21

115
189
461
378
176
35 9 13 6 28 16 10 26

2600
A040 378 461
4
42

5131
2610
3502
3420
3420
3004
4682
4011
4049
4049
4049
4619
4004
4004
4004

2600
E561 D862 9 C149 8 D587 D587 D852 B501 A021 D591 C726 G420 9 D804
2 3 2610 2 3502 5 15 C16 C4 9 31 1 2 4619 11
376
371
114
383

10 7 12 2

1316630/30
13 36 16 26 26 6 2 40 28 3 13 30
190 461 371

3502
Changes in the electrical system from chassis number 0E527418

2600
4619

9 C062
2600 1
16

445
403

5 3

2610
3004
4049
4049
4049
4004
4004
4004

281

3502
4619

2600
D853
5 D710 D802 D852 C754 D804 B192 G239 G303 D827 C539
7 2 22 A12 5 6 1 3 3 A4 2
16 34 6 30 30 1 23 1 41 A

2600
E514
1
16

EL000625
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5

0209
D878
1000 1000
1010 1010
2630 1205 1205 4506 4506
95XF series

1205
1 3 1 3 1 3

15A
10A
15A

E108
E019
E025

G238
G236
G237
2 4 5 2 4 5 2 4 5

3/400
1/400
7/400
5/400
6/400
4/400
9/400
8/400

32/402
16/401
19/400
21/400
22/400
20/400
31/400
11/400
10/400
4506
A040

1114
1202
2630
4510
4511
1205
1205
4504
4507
4508
1205
1205
4505
4509
4509
1205
1 1114
42
D813 E117
1 2
13 19

281
1114 12 B000 B000 B000
53 53B 2
39 39 39

1202

380
4

4511
1205

1114
B002 B000
1 3
C765 39 39

1114
1114
1202
6
42 D884
29/ 1/ 42/ 50/ 52/ 23/ 40/
232 232 232 232 232 232 232

5
49/ 21/ 46/ 20/ 39/ 28/ 3/ 37/ 35/ 24/ 53/ 4/ 31/ 2/ 30/ 34/ 7/ 13/ 18/ 14/ 25/
232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232 232

4502
4500
4501
4503
4013
2000
2003
2001
2002
2006
2007
2008
2009
3401
3400
3475
3500
4051
4686

A040
2006 2
42
C776 26
5

114
380
380
115
115
185
398

39 11 7 8 5 6 11 9
401
2007

2006
2007

4503
4013
2006
2007
2008
2009
3475
3475
4051
4686

! !
C776 C776 C776 G014 C765 C765 C755 C755 A000 A000 D852 D852 D722 B501 E564 D804
4 2 3 86 2 1 1 2 3 5 8 2 2 D3 3 12

282
115
281
115
286
187
401

39 39 39 10 3 4 4 4 4 3 2 4 2 5 4 4 4 4 34 14 2 14 30

1316630/30
2006
2006
2006
2007
2007
2007
2007

4503
3475

B001 D721

495
284
185
495
288

1 ! 1 1 8 ! 2 2 2
39 28

2006
2006
2006
2007
2007

C018 C014 C016 C019 C015 C017 A040


1 1 1 1 1 1 3
4 4 4 4 4 4 42

EL000624
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Changes in the electrical system from chassis number 0E527418
CHANGES IN THE ELECTRICAL SYSTEM

5-19
11
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

13 GEARBOX AND GATE PROTECTION

RANGE-CHANGE PROTECTION, GEARBOX


(gears 1 -> 5)
This shift-down safety prevents shifting down
into the lower range (gears 1, 2, 3 and 4) once
the vehicle speed has exceeded approx. 30
km/h. The shift-down safety is installed on
vehicles with single H-type gearing.
In the case of an electrical malfunction (voltage
drop out), the safety is activated and the gears
1, 2, 3 and 4 cannot be re-engaged.

OPERATION
If the vehicle speed is lower than 30 km/h (this
value depends on the engine type and gearbox
model), connection point 51 will be earthed in
the unit. Voltage is now applied to connection
point 85 of relay G420 through fuse E019 and
wire 1202. Connection point 86 is earthed via
connection point 51 of the CTE unit (D884).
Relay G420 is energised (points 30 and 87 are
connected). A voltage is now applied to
connection point 2 of valve B079 (Valve,
single-H protection) through fuse E019 and wire
1202). Connection point 1 of valve B079 is
connected to connection point 30 of relay G420
through wire 4030. If the contacts of relay G420
are closed (points 30 and 87 are connected),
valve B079 will be activated. Now it is possible
to shift down.
If the vehicle speed exceeds 30 km/h, the CTE-3
unit will break the earth connection and shifting
down is no longer possible.

11

5-20 0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

GATE PROTECTION (gears 4 -> 1)


If the relay contact (G015) is closed, the supply
voltage will be applied to the control switch
(E561) through fuse E016.
If the low range is activated, switch E561 is
closed and a voltage is applied to valve B293. A
supply voltage is applied to point 1 of electronic
unit D813 through fuse E019 and wire 1202.
Connection 3 of electronic unit D813 is
connected to the CTE-2. This is the
speed-dependent signal. Depending on the
speed, the electronic unit of the gearbox gate
protection (D813) connects valve B293 to earth.
If both conditions are met, valve B293 is
activated and the gate protection is active.
Shifting down from 3rd and 4th gear into the 1st
and 2nd gear is now impossible.
If the high range is activated, switch E561 is
opened and the voltage to valve B293 drops out.
At a speed in excess of approx. 12 km/h, pin 4
of the electronic unit D813 is constantly
connected to earth. Shifting down into 5th or 6th
gear is possible, however.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

11

0209 5-21
11

5-22
D878
1000 1000
1010 1010
1202 4030

85 30

10A
E019
G420
86 87A 87

7/403
8/403
4/403

6/403

16/401
1202

1202
5199
4030
1202

1202
5199
D884
42/ 51/
232 232

26/
232

5131
1202
4030

13
115
115
115
35 13 33

5131
1202
4030
CHANGES IN THE ELECTRICAL SYSTEM

118
118
118
7 2 5

5131
1202
4030
2 2

B079

1316630/30
E561
1
4
Changes in the electrical system from chassis number 0E527418

4030

4987
1

B293
2
D 8

115 118

EL000626
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

20 HEATER FAN/AIR-CONDITIONING
A voltage is applied to connection point 8 of
heater fan (B015) through the heater fan fuse
(E031). Connection point 7 is connected to point
6 of the thermal switch. Connection point 5 of
the thermal switch is connected to point 4 of
B015 (series resistors). There is also a voltage
on connection point 3 of switch C588
(five-position switch). Depending on the position
of this switch, the fan will start operating at a
certain speed.
The knob has five positions:
Off: Heater fan (B015) off.
Position 1: The fan runs at the lowest speed.
Voltage is applied to connection
point 8 of heater fan B015 through
fuse E031 and wire 1201.
The earth is formed through wire
4658, the thermal switch, via 3
resistors, wire 4650 and switch
C588 (through-connection between
points 1 and 2).
Position 2: The fan runs slightly faster.
Voltage is applied to connection
point 8 of heater fan B015 through
fuse E031 and wire 1201.
The earth is formed through wire
4658, the thermal switch, via 2
resistors, wire 4651 and switch
C588 (through-connection between
points 4 and 2).
Position 3: The heater fan runs at the highest
speed but one.
Voltage is applied to connection
point 8 of heater fan B015 through
fuse E031 and wire 1201.
The earth is formed through wire
4658, the thermal switch, via 1
resistor, wire 4652 and switch C588
(through-connection between
points 4 and 2).
Position 4: The heater fan runs at its highest
speed.
Voltage is applied to connection

11
point 8 of heater fan B015 through
fuse E031 and wire 1201.
The earth is formed through wire
4658, the thermal switch, a direct
connection to connection point 3 of
switch C588 (through-connection
between points 4 and 2).

0209 5-23
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

BRIEF DESCRIPTION OF THE


RECIRCULATION VALVE
If switch C802 (air-conditioning recirculation
valve) is activated, a voltage is applied to point 1
of relays G257 and G258. As a result, pin 2 of
recirculation-valve motor B252 is connected to
earth and simultaneously pin 1 of B252 is
connected to the positive voltage. This will
activate motor B252 and close the recirculation
valve.
If C802 is not activated, no voltage is applied to
relays G257 and G258. As a result, the direction
of flow of the current through motor B252 is
reversed and the recirculation valve will open.

BRIEF DESCRIPTION OF THE


AIR-CONDITIONING SYSTEM
When the air-conditioning system is engaged
with switch C760, a voltage is applied to both
relay G279 and G267 through wire 4655, switch
E508 (air-conditioning compressor temperature
switch), E509 (air-conditioning high/low pressure
operating switch) and wire 4657.
As a result, the heater fan (B015) will start
operating in position 1 and the air-conditioning is
activated.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

11

5-24 0209
5

0209
D878
1000 1000
1010 1010
95XF series

15A
E031
15/401
1
1201 1201 1201
376

1201
4656 DVB
D852
2 1 1 2 1

1201
P

E509

C760
C802
3 5 2 3 5

397
1

1201

4655
4655
4656
4657
4659
4659
1201

183
376
1 17

376
16
16/202

2 3 5 1201
4657 4657 4657

20
4655
4656
183 175 397

4659

397
3 B252 2
2622

2 M 1

397
376
114
4655 9 21 14
B501
5055
4655 C882 2
2

4655
5054
5053
4659
1201
4657
1201
5055
1
2622

! 1 4 5 3
4659
397

E508
397

1 4 5 3 1 3 1 1 3 8 1
4654

4650
2622

B043

G279
G258
G257
G267

1316630/30
5055

2 3 5 4 2 5 4 2 2 4 5 2
4650
4651
4652

4656
!

397
4 1201 1201
4654
4654
1201

4650 2622

4656
1 2 3 4 5 8 1 1
M

175
2
C052
C053

B015

2 2
12

4656
397

6 7
4658
114

EL000627
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Changes in the electrical system from chassis number 0E527418
CHANGES IN THE ELECTRICAL SYSTEM

5-25
11
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

35 CONVERTER/RADIO
The following description of the operation
and connection is intended as a general
guideline only.

Also refer to the manufacturers installation


instructions supplied with the radio.
For more information, also see block 6,
Connecting the radio.
The radio has an aerial connection and two
loudspeaker outputs, to which the speakers
B024 and B025 can be connected. Two filters for
the loudspeakers can also be connected to the
radio. To each of these filters (B186 and B187)
two loudspeakers can be connected (B178,
B179 and B180 and B181).
The 12-V output (pin A4) of the converter (D895)
can also be connected to a transmitter (B026) to
provide it with a supply voltage.
VARIANTS
Location
22 Connector 190: only for XC. For XH and
XL this is connector 291.
38 Wire no.: 2630. This wire should be
connected to one of the search lighting
switch wires.
41 Wire no.: 1108. This wire should be
connected to wire 1108 coming from the
24/12V converter.

11

5-26 0209
5-27 0209
EL000628 1316630/30 35
1
1
50

4002
B010

2/412
2
1010
1000

4/412 1/412 15/402 15A


1

3
85

4001 1100 1100


G015

6/412
E037
4

19/402
1100
C539

5
1130
1100

20/402
1130
6
1130

7
85

3/402
8
86 87A

1/402
1147
87
30

10

11
G178
11

10/403
1147
12

10A
1147

A2 12/403
1106 1106
13
24V

1/427 E027
14

B2 15/403 15A
1107 1107
15
24V

E028
16

B1
1353
12V

17

3/427
18

A4
1108
12V

19
20
D895
1108
1108

21
3

22
189

12
7
3

1108 1108
12V

23
194 190 190

24
25
B026

26
8/424

27
1108
12V

7/424
D878

28
1
L1

4827 4827

29
1353
12V

194 4/424

30
2
L1

4828 4828

31
194

32
B178
B186

5
L2
4831 4831

33
194

34
6
L2
4832 4832

35
194

36
B179

37
17
3
B185

R1
4829 4829 4829

38
85

190 194
2630

39
18
4
!
!

R1
86 87A

4830 4830 4830

40
190 194
B180 1108

12V

B187
87
30

41
19
7
!

R2
4833 4833 4833 G231

42
190 194
!

43
20
8
R2
4834 4834 4834

44
190 194
B181

45
12
L
4540 4540

46
185

47
B024

13
L
4542 4542

48
185

49
7
R
4541 4541

50
187

51
B025

8
R
4543 4543

52
1010
1000

187

53
Changes in the electrical system from chassis number 0E527418 95XF series
CHANGES IN THE ELECTRICAL SYSTEM 5
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

40A EBERSPCHER CAB HEATER (WITH THERMOSTAT UNIT)


The air heater is a separate heater which
functions entirely independent of the vehicle. A
temperature sensor which is installed in the
thermostat unit (E566) measures the cab
temperature. This sensor sends a signal to the
electronic unit (D871) which controls the
heating.
As a result, the cab temperature automatically
remains at the preset temperature. In that case,
the blower is in continuous operation.

OPERATION OF CAB HEATER


The air heater can be activated using the button
on thermostat unit E566. If this button is
switched to the interior heating position, the
heater will be activated. A green lamp will now
light up in the thermostat unit.
If the heater is on, it will activate the fan in the
heating unit.
At the same time the fuel feed pump for the
Eberspcher cab heater (B122) is activated, so
that the correct amount of fuel is fed to the
ignition chamber of the heating unit.
If the fuel is ignited, a temperature sensor
(installed in the thermostat unit) will apply a
voltage to the heating unit so that the heating
unit switches off when a certain temperature is
reached.
If the sensor measures a lower temperature
than the temperature preset by the driver (using
the temperature adjusting knob on the
thermostat unit), the heating power will be
adjusted.
In the case of overheating, the thermal
protection will switch off the fuel pump. This will
switch off the heating.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

11

5-28 0209
5-29 0209
EL000629 1316630/30 40A
1
2
1010
1000

12/400
3
2

3402
F000

4
3402

7
5
3

13/400
5

3452 3452
19/
333

378
4

6
2
1

14/400
1

3410 3410
F087

D591
8
9

G240
3410

16/400
1211

10

3410

11
483
11
1211

10A
2
1

14/401
12

1201
E035
4

13

15/401 15A
14

3557 1201 1201 1201


5
3

E031
15

G300
DVB

16
17

15/482
3557
15
1

18
D+

1020
A502

19
8

11

12/482 14/482
1
85

3037 3037 1020 1020


14

14
12
G303

20
483 483
21
A021

22
31
6

1
2

9/482
9

23
4936 4936 4936
115 483

24
B122

4935

25
30
4935 5

26
115 483

27
D878

12
4/482
4

28
D871

483

29
30
31
11/482

32
3/
4939
11

12/

269
269

33
10/482

34
9003
10

11/
10/

269
269

35
13/482

36
4941
13

14/
269

37
7/482 1/482

38
7
1

7/
2/
5117 1156

269
269

39
4660
E566

40
4
1

483
483

41
42
1156

4660
0 I

43
15A

7
15
5

5
34/402
4660 4660 1156 1156 1156

44
397 380 C778 380 E114

45
46
47
48
49
50
51
52
1010
1000

53
Changes in the electrical system from chassis number 0E527418 95XF series
CHANGES IN THE ELECTRICAL SYSTEM 5
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

40B EBERSPCHER CAB HEATER (WITH TIMER)


The air heater is a separate heater which
functions entirely independent of the vehicle. A
temperature sensor (F509) measures the
temperature inside the cab. This sensor sends a
signal to the electronic unit (D871) which
controls the heating.
As a result, the cab temperature automatically
remains at the preset temperature. In that case,
the blower is in continuous operation.

OPERATION OF CAB HEATER


The air heater can be started with switch C844.
If the system is activated with this switch, a
green lamp in the timer will light up.
If the heater is on, it will activate the fan.
At the same time the fuel feed pump for the
Eberspcher cab heater (B122) is activated, so
that the correct amount of fuel is fed to the
ignition chamber of the heating unit.
If the fuel is ignited, a temperature sensor
(F509) will apply a voltage to the electronic unit
D871 through wire 4941 so that the heating unit
(D871) switches off when a certain temperature
is reached.
If the sensor measures a lower temperature
than the temperature preset by the driver (using
the temperature adjusting knob on the timer),
the heating power will be adjusted.
In the case of overheating, the thermal
protection will switch off the fuel pump. This will
switch off the heating.
SEE THE SYSTEM MANUAL FOR MORE
INFORMATION

11

5-30 0209
5

0209
D878
1000 1000
1010 1010
95XF series

15A
E114
34/402
1156

1156
1/482
D871
1

1156
483
1

12 9 4 13 10 11 7

1156
1156
7

397

9/482
4/482
7/482
4660

12/482
13/482
10/482
11/482

9003
4660
4660

3037
4936
4941
483
380

40B
4 15

4939
5117
1156
1156

483
483
11 6

4660
4660

9003
9003

3037
4936
E581
6/ 9/ 2/ 10/ 11/ 7/
1 269 269 269 269 269 269 2 8

115
31
I 0

4941
F509

A021
14
C844

4936
2 4/ 12/
269 269 4

1316630/30
M

B122
1

483
12

483
5

4935
380

21

4935

115
30

EL000630
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Changes in the electrical system from chassis number 0E527418
CHANGES IN THE ELECTRICAL SYSTEM

5-31
11
CHANGES IN THE ELECTRICAL SYSTEM 5
Changes in the electrical system from chassis number 0E527418 95XF series

46 EBERSPCHER HYDRONIC 10 CAB HEATER


VARIANTS
Location
10 Only in case of transport of hazardous
substances. The cab heater will be
switched off when the PTO is activated.

SEE THE SYSTEM MANUAL FOR MORE


INFORMATION

11

5-32 0209
5

0209
D878
1000 1000
1010 1010
1211 3402
95XF series

1 3

15A
15A
10A

E031
E114
E035
2 4 5 G240

1 B015
1201 8

15/401
34/402
14/401
16/400
14/400
13/400
12/400

20
397
1211

4660

380
5

1201
1201
1156
1156
3410
3452
3402

F087 12
1 3410 3410
7 38

1156
378

DVB DVB

1156
5 1 115 7

397
0 I 0 I

1201
D901 F000
2
5/ 28
3410
3452

E571

C778
528

376
1

4660
4660
4660

1201
1201
7 1 2 3

1156

1201
483
380
483
524
1 15 4 5 9/ 6/ 7/ 4/
C802

4980

4660
2 528 528 528 528
20 1156

4660
1156
7

483
19/
3557

4980
4982

1201
1156 1156 333
C760

4980
2
1156
1201
20
D591

538
1 9

46
4980
524

1156
1156
4660
4980
524
483

524
524

538
538
3 5 6 7 4 3

538
4
3557
3410

4982

4980
4666

1201
1201
1201
1201
4667
4667
1156
1156
4660
1
11/ 10/ 2/ 4766 4766 2/ 14/ 12/ 10/
85 30 85 30 526 526 526 533 527 527 527 527

F509

E580
E579

G247
G170

1316630/30
86 87A 87 86 87A 87 4/ 12/ 2 1/ 7/ 3/
526 526 4765 4765 527 527 527
1156 1156 533
4667 9

4982
1 3
538 12

483

G300
2 4 5 !
3557 3557
3410 3410

EL000631
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Changes in the electrical system from chassis number 0E527418
CHANGES IN THE ELECTRICAL SYSTEM

5-33
11
11

5-34
D878
1000 1000
1010 1010
1020

15A
E037

B036
D668
1024

1020

15/402

13/402
10 8 D853
1020 1020 B6
524 483 A040

1100
1020 7 G178
1100 30

1020
1

D901
10/
528

1100
2/ 1/ 8/ 11/
528 528 528 528

1/412
C539

4935
4936
3037
4004

524
524
524
524
2 1 8 11

2/412
4/412
6/412

46
4004

3037

4935
4936
2

4001

4004
1130

483
483
5 6

483
483
11
CHANGES IN THE ELECTRICAL SYSTEM

4004 G015 G178


85 85
A 1

4935
4936
3037
4004

115
115
30 31

4004
45/
232

4935
4936
G303
3

A021
14

1316630/30
1

D884
1 M 2
Changes in the electrical system from chassis number 0E527418

B122

EL000632
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 96 96 97 98 99 100 101 102 103 104 105 106
95XF series
5

0209
5 CHANGES IN THE ELECTRICAL SYSTEM
95XF series Changes in the electrical system from chassis number 0E527418

49 ROTATING LIGHTS ON ROOF


A constant voltage is applied to connection point
6 of switch C716 (rotating light switch) through
wire 1000 (power supply before ignition), fuse
E142 and wire 1154. When the rotating light is
switched on (points 6 and 2 are connected),
voltage is applied to the left rotating light (C144)
and the right rotating light (C145).
The warning lamp in the switch will also light up.

11

0209 5-35
11

5-36
D878
1000
1000
1010
1010

2/233
1/233
E117
1154 2630 2

1000
1010
1010

1154
2630
87 B2

25A
189
189
7 13

E142

G015
30 B1

1154
2630
2630

1000
1000
1000 1000

190
190
6 5

1154
2630
6 7

1000
1000

49
114
114
C716
B A

2 10
CHANGES IN THE ELECTRICAL SYSTEM

1000
1000
5167
G014
1
3
1

5167

1000
1000
1000

1316630/30
190
1000 1000 7
Changes in the electrical system from chassis number 0E527418

50 30 B+ 194
2 12

5167
5167
M 3
G

B010
A502

A500
1 1
D D+
31

C144
C145
2 2

G525
G525

EL000633
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
95XF series
5

0209
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Contents

CONTENTS
Page Date
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 9811
2. ELECTRICAL SYSTEM: OPTIONS AND SPECIAL APPLICATIONS . . . . . . . . . 2-1 ...... 9811
2.1 Circuit diagram 1232300/ 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 9811
2.2 Overview of basic code numbers in circuit diagram 1232300/ 34 . . . . . . . . 2-3 ...... 9811
2.3 Subdiagrams of circuit diagram 1232300/ 34 . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 ...... 9811

12

9811 1
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Contents 95XF series

12

2 9811
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Introduction

1. INTRODUCTION
This main group shows the entire electrical
system: options and special applications by
means of circuit diagrams and subdiagrams.
Circuit diagram
The circuit diagram contains all information
relating to the entire electrical system: options
and special applications which can be used in
the vehicle, with the exception of the
connectors.
Subdiagrams
The subdiagrams show the entire electrical
system: options and special applications in
parts. These diagrams also contain the
connectors.
Note:
For the location of the connectors in the vehicle,
see main group Location of connectors.

12

9811 1-1
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Introduction 95XF series

1232300 / 34 1v1

12

1-2 9811
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Electrical system: options and special applications

2. ELECTRICAL SYSTEM: OPTIONS AND SPECIAL APPLICATIONS


2.1 CIRCUIT DIAGRAM 1232300/34

This page provides room for your own notes on


the circuit diagram.

12

9811 2-1
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

12

2-2 9811
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Electrical system: options and special applications

2.2 OVERVIEW OF BASIC CODE NUMBERS IN CIRCUIT DIAGRAM 1232300/34

Column 1: Basic code number


Column 2: Designation
Column 3: Number on search bar of
circuit diagram 1232300/34

Column 1 Column 2 Column 3


A000 (Semi-)trailer socket (7-pin) 284/286
A001 Rear fog light back-up light socket (7-pin) 269/270/273/274/279
A011 12V socket (2-pin) 238/239
A027 24V accessory socket (4-pin) 3/4/6/7
A038 Accessory socket (2-pin) 40A 336
B015 4-speed heater fan 205/206
B028 Air horn 331
B043 Air-conditioning compressor 218/232
B070 Pump for centralised lubrication motor 262
B071 Lifting-gear lifting valve 32/139
B072 Lifting-gear lowering valve 25/132
B073 Lifting-gear motor pump 37/143
B138 Steered leading axle valve 60
B139 Leading axle lifting valve 61
B159 Air-conditioning condenser fan 219/233
B163 Horn compressor 325
B164 Radiotelephone 329
B166 Valve, ECAS front axle 116
B182 Fuel heater 260
B238 Valve, ECAS-2 driven axle left/right, air supply (FT) 115
B241 Sensor for heating element fuel filter/water separator 67
B250 Valve, ECAS-2 driven axle left/right air, supply (FA) 113
B260 PTO control valve 246
B262 PTO valve 251
B263 Clutch valve 249
B304 Air pressure buzzer 281
C040 Orange rotating light 304
C071 Work lamp 316
C129 Interior lighting with switch 12
C142 Work lamp 317
C143 Work lamp 318
C144 Blue rotating light 320
C145 Blue rotating light 321
C146 Blue rotating light 323
C162 High-beam headlight, roof 341
C163 Side-light/high-beam headlight, roof 347
12

9811 2-3
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

Column 1 Column 2 Column 3


C164 High-beam headlight, roof 343
C165 Side-light/high-beam headlight, roof 349
C166 High-beam headlight, roof 344
C167 Side-light/high-beam headlight, roof 350
C168 High-beam headlight, roof 345
C169 Side-light/high-beam headlight, roof 351
C506 Switch, direction indicators, main beam/dipped beam, horn 332
C526 Air-conditioning switch 213/226
C588 Switch, 4-speed heater fan 206
C607 Lifting-gear switch 139
C677 Fuel heater switch 256
C704 Lifting-gear switch 33
C709 Auxiliary drive-off switch 44
C710 Work light switch 301
C715 Orange rotating light switch 304
C716 Blue rotating light switch 309
C717 Horn compressor switch 313
C719 ECAS driving height switch 104
C722 Switch for lifting/lowering steered leading axle 57
C747 Control switch for fuel filter/water separator 72
C769 PTO control switch 249/388
C801 Switch for accessories 276
C813 Switch for high-beam headlight, roof 338
D503 Electronic unit for lifting gear 23/131
D525 Electronic unit for converter 24/12V 327
D529 Electronic unit for ECAS remote control 102
D548 Electronic unit for trailing axle protection 10 tonnes 43/129
D582 Electronic unit for CWS 146
D611 Diode for lifting gear lowering valve damping 24/131
D612 Diode for lifting gear lifting valve damping 31/138
D613 Diode for lifting gear relay pump damping 17/126
D621 Diode for air-conditioning 212/222
D622 Diode for lifting gear lifting lock 31/139
D623 Diode for lifting gear lowering lock 25/132
D630 Diode for functional lighting of lifting gear 141
D658 Diode for lifting gear of steered leading axle 53
D659 Diode for lowering steered leading axle 56
D660 Diode, prevent feedback lowering trailing axle 50
D664 Diode, prevent lifting trailing axle 51
D665 Diode for auxiliary drive-off, prevent feedback 39
D700 Diode for horn, compressor and blue rotating light 311
D717 Diode, prevent feedback to blue rotating light switch 309
D718 Diode, prevent feedback to lighting 306
12 D719 Fuel heater LED 77

2-4 9811
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Electrical system: options and special applications

Column 1 Column 2 Column 3


D802 Electronic unit for ECAS-2 106
D808 Blue rotating light flasher unit 322
D811 Electronic unit for fuel heating 77
D825 Converter, 24/12V, 15A, for accessories 238
D828 Electronic unit for radio memory power supply 242
D855 Electronic unit for water separator 70
D861 Electronic unit for vehicle-speed sensor PTO 1-2 km/h 246
E000 Fuse for side-light, rear left 284
E001 Fuse for side-light, rear right 286
E030 Fuse for horn 332
E031 Fuse for heater fan ITC unit 206
E051 Fuse for ECAS-1 109
E062 Fuse, lifting gear and ECAS 17/102/127
E079 Fuse for lifting-gear search light 141
E117 Fuse for search light 287
E123 Fuse for rear axle lift system 63
E136 Fuse for air-conditioning condenser/fan 216/230
E142 Fuse for accessories before contact 4
E146 Fuse for working lights/rotating light and horn 301
E147 Fuse for working lights 316
E148 Fuse for blue rotating light 320
E149 Fuse for horn compressor 325
E150 Fuse for radiotelephone 327
E151 Fuse for radiotelephone internal 329
E156 Fuse for accessory lighting 7
E162 Fuse for CWS before contact 146
E163 Fuse for accessories after contact 6
E164 Fuse for fuel heater before contact 77/260
E165 Fuse for fuel heater after contact 78/256
E168 Fuse for converter, 24/12V, 15A, for accessories 336
E169 Fuse for converter, 24/12V, 15A, for accessories 238
E170 Fuse for fuel filter/water separator control 72
E171 Fuse for fuel filter/water separator 67
E182 Fuse for central door locking 262
E185 Fuse for fuel heater indicator lamp 258
E186 Fuse, ABS, (semi-)trailer 270/273
E187 Fuse, central power supply, (semi-)trailer 276
E188 Fuse for high-beam headlight, roof 341
E507 Proximity switch for axle load protection of lifting-gear 21/127
(10 tonnes)
E508 Thermal switch for air-conditioning compressor 213/226
E509 High / low pressure air-conditioning control switch 213/224
E524 Control switch for lifting-gear oil pressure limit switch 30/137
E557
E563
Control switch for air-conditioning fan
Control switch for air-conditioning compressor
216/230
224 12

9811 2-5
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

Column 1 Column 2 Column 3


E573 PTO control switch 251
E574 PTO control switch 253
F006 Control switch for differential lock 1st diff. 158
F009 Control switch for cab locking, left 148
F011 Control switch for engine oil pressure 154
F016 Control switch for engine air filter 156
F050 Control switch for differential lock pressure 160
(1st and 2nd diff.)
F051 Control switch for coolant level 157
F074 Control switch for four-wheel drive 163
F090 Control switch for ABS, handbrake, (semi-)trailer 267/281
F534 Fuel level sensor with spare switch 164
F562 Sensor, trailing axle down 46
F563 Sensor, prevent lifting leading axle (8 tons) 18
F612 Height sensor, ECAS left-hand rear axle 106
F613 Height sensor, ECAS right-hand rear axle 108
F614 Height sensor, ECAS front axle 109
F615 Pressure sensor, ECAS driven axle left/right 110
G018 Horn relay 313/326
G052 Lifting-gear motor relay 17/37/125/143
G065 Heater fan relay 208/209
G066 Lifting-gear takeover relay 29/30/135/137
G096 Auxiliary drive-off relay interrupted 60 sec. 39
G117 Lifting-gear takeover relay 17/28/125/134
G129 Relay for lifting steered leading axle 49/57
G130 Relay for lowering steered leading axle 49/63
G131 Relay, prevent lifting trailing axle 33/50
G132 Control relay for lifting of leading axle make-contact 22/27
G136 Relay, prevent lifting leading axle 19/57
G137 Control relay for lifting of leading axle breaker contact 48/53
G150 Relay for air-conditioning compressor 213/218/226/232
G151 Relay, airconditioning condenser fan 216/219/230/233
G182 Relay for working lights 301/316
G183 Relay for blue rotating light 309/320
G188 Relay for accessory lighting 7/8
G197 Relay for blue rotating light switch over, horn and siren 307/332
G198 Relay for control of radiotelephone, horn 330
G201 Relay for fuel heater EFPH 256/260
G234 Control relay for fuel filter/water separator 67/72
G269 PTO transfer relay 249/253
G287 Relay for centralised lubrication 262/265
G288 ABS relay, (semi-)trailer air supply 264/267
G296 Relay for (semi-)trailer power supply 276/279
12 G299
G516
Relay for high-beam headlights, roof
Central earth, cab, co-drivers side
338/341
182
G717 Connection (four-wheel drive without ABS) 163

2-6 9811
ELECTRICAL SYSTEM:
5 OPTIONS AND SPECIAL APPLICATIONS
95XF series Electrical system: options and special applications

2.3 SUBDIAGRAMS OF CIRCUIT DIAGRAM 1232300/34

1 Roof-mounted high-beam headlights


2 Fuel heater/water separator
3 Accessory converter/radio memory power
supply

12

9811 2-7
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

1. ROOF-MOUNTED HIGH-BEAM HEADLIGHTS


A constant voltage is applied through wire 1000
(voltage before contact) and fuse E084 to
connection point 7 of switch C775 (dipped
beam/main beam switch). If the main beam is
switched on (connection between points 7 and
6), a voltage is applied to main beam relay
(G002). Once the relay is activated, a
connection is made between points 30 and 87.
As a result, a voltage is applied through fuse
E007 and wire 2123 to connection point 6 of
roof-mounted high-beam light switch (C813). If
the switch is operated, voltage is applied to
roof-mounted high-beam headlight relay (G299)
as well This relay is energised. Now voltage is
applied through fuse E168 (in overhead box),
wire 1175 (on Pertinax block) (in overhead
box)), and through fuse E188, wire 2134 to
contacts 3 and 1 of roof-mounted high-beam
headlight relay (C299). A voltage is also applied
to the high-beam headlights through wire 2135.
VARIANTS

Location
36, 42 Yw/gr and bl: Involved is a 3-core
cable. Yw/gn has no marking. This is
the earth wire.
Bl is marked 2135.

12

2-8 9811
2-9 9811
EL000162 1232300/34 1
1
2

A500
3
4
1000

B010
6

12
50

7
3
1

1000
G014

2/233
8

1000 1000
B

30

9
1000

1000 1000 1000


1/233
114 1010
10
A

1000 1000 1000


1010

11

G525
114
31
1000
1010

12
1000

13
30
87

1000

14

G015
D

G525
B+

15
3

40A
16
D+

A1 E168 A2
17
1175

A502
1
1

1175
18

181 180
19
20
1175

21
10A
2
2

6/408 7/408 14/403

22
1101
180 181 C775 E084

23
7

1101
B15
D853

24
25
10
85
G003

26
5/402
2120 2120
1175

27
2120

M
85

5/401

28
D878

86 87A

29
30
87
30

31
6

G002
1
10

2123 2123
C003

32
286
2121

10A

33
4
6

2
6

2133 2123 2123 2123


28/402

34
291 290 E007
5
13

10
7

35
2630 2630 2123

!
291 189

36
C813

Gl/Gn

37
2
19

2630 2630
E117

38
2133

39
2
1
4
2
2135

40
C162

41
2
1
2135 2135 2135

1
3

42
Bl
!
C164 G299

1175

43
2
1
2135 2134

44
C166 15A

45
6
7

2
1
2135 E188

46
C168

47
48
49
50
51
52
1010
1000

53
Electrical system: options and special applications 95XF series
OPTIONS AND SPECIAL APPLICATIONS 5
ELECTRICAL SYSTEM:
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

2. FUEL HEATER/WATER SEPARATOR


If the vehicle is switched to contact, a voltage is
applied through wire 1010 and fuse E170 both
to connection point 1 of the electronic unit
(D855) and to the fuel heater/water separator
switch (C747). If this switch is operated, relay
G234 is energised. Now a voltage is applied,
through wire 1000, fuse E171, wire 1179,
contacts 3 and 1 of relay G234 and wire 5051,
to connection point 3 of fuel heater/water
separator sensor (B241).

12

2-10 9811
5

9811
D878
1000
1000
1010
1010
95XF series

2/233
1/233
1010

1000
1010
1010
87

G015
30

1000
1000
E117

1010
1000 1000 2
19
C1 B1

2630

15A
7.5A

E171
E170
C2 B2

1000
1000

2
2630

114
114
B A

5048
1179
189

13
2 3

1000
1000
5048
1285
2630

G234
4 5 1
291

1285
1285
G014
1 5049
3
5048
1285
2630

5051
2 1
gl rd

1000
1000
1000
3 1 6 7

1232300/34
rdzt rd
1000 1000 ON DRAIN
50 30 B+

B241
D855
C747

M 3 rdzt rd
G
2 10

B010
A502

A500
4 2 gl zt
D D+ 3 4 5048
31
5050
194

12

G525
G525

EL000163
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Electrical system: options and special applications
OPTIONS AND SPECIAL APPLICATIONS
ELECTRICAL SYSTEM:

2-11
12
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

3. POWER SUPPLY OF RADIO MEMORY/ACCESSORY CONVERTER


30:
Radio memory power supply
As an accessory, an electronic unit is
available for the power supply of the
radio memory (D828). This unit can be
direct-connected to wire 1107 and
earth. The output is 12 V.

48,49,51:
Accessory converter
As an accessory, a 24/12V, 15A
converter is available for the
accessories. The 24V side can be
connected freely. But it is wise to
include a fuse in the wiring and to
position the converter after the contact
(wire 1010).

12

2-12 9811
2-13 9811
EL000164 1232300/34 3
1
1
50

4002
B010

2/412
2
1010
1000

4/412 1/412 15/402 15A


1

3
85

4001 1100 1100


G015

6/412
E037
4

19/402
1100
C539

5
1130
1100

20/402
1130
6

12
1130

7
85

3/402
8
86 87A

1/427 2/427 1/402


1106 1147
24V
87
30

10

G178
11

4/427 10/403
1108 1147
12V

3/427
12

10A
1147

12/403
1106
13

D525
E027
14

32/400
1147
15

10A
1147

12
7
1

34/400
16

1108 1110
12V

2
3

194 190 176 E052


17
190
5
22

1110
C725

18

B026
1108

19
20
3

21
189

22
1108
12
L

4540 4540 1108

23
12V

7/424
185

24
B024
13
L

4542 4542

25
8/424
185

26
4

7
R

4541 4541

27
187 426

28
B025
8
D878

4543 4543

29
4

187
!

30
24V
2

1
L1

4827 4827

31
12V
12V
1

194
MEMORY
1107

32
D828

2
4828 4828 L1

33
2

194

34
B178
B186
B185

3
426

L2
4829 4829

35
194 15/403 15A
1107 1107

36
4
E028

L2
4830 4830

37
194

38
B179

17
5
R1
4831 4831 4831

39
194 194

40
18
6
R1
4832 4832 4832

41
194 194

42
B180

B187

19
7
R2
4833 4833 4833

43
190 194

44
20
8
R2
4834 4834 4834

45
190 194

46
B181

47
15A

48
24V
2
!
E169

49
3

50
12V
4

51
!
D825

A011
1

52
1010
1000

53
Electrical system: options and special applications 95XF series
OPTIONS AND SPECIAL APPLICATIONS 5
ELECTRICAL SYSTEM:
ELECTRICAL SYSTEM:
OPTIONS AND SPECIAL APPLICATIONS 5
Electrical system: options and special applications 95XF series

12

2-14 9811

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