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Kensuke USUI
To cite this article: Kensuke USUI (1989) Vertically Downward Two-Phase Flow, (II), Journal of
Nuclear Science and Technology, 26:11, 1013-1022, DOI: 10.1080/18811248.1989.9734422
Kensuke USUI
Department of Mechanical Engineering II,
Shibaura Institute of Technology*
Following Part (I) of the present paper, which presented the experimental results obtained
on the void distribution and average void fraction shown by nearly fully-developed, vertically
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downward two-phase flow of air-water mixture, this Part (II) covers the flow regime transition
criteria among the three basic flow regimes: bubbly, slug and annular flows. The annular flow
further was divided into two subregions of falling film flow and annular drop flow. The general
situation of the transition criteria is as follows: (1) bubbly-to-slug flow transition occurs when
the local void fraction in the central region of the tube is 0.3; (2) slug-to-annular drop flow
transition criterion is given as a case which equations giving average void fraction for the slug
flow and the annular flow are simultaneously satisfied; (3) slug-to-falling film flow transition
occurs when the pressure difference between the crest of large wave and the bottom overcomes
the surface tension; (4) the occurrence of liquid droplets from wave crests gives the transition
criterion between the falling film flow and the annular drop flow.
These criteria were correlated to predict each flow regime boundary respectively considering
flow mechanisms or from experimental results. The correlations obtained were compared with
published flow regime maps for atmospheric air-water flow and showed satisfactory agreement.
KEYWORDS: downward two-phase flow, bubbly flow, slug flow, annular flow, falling
film flow, flow regime transition criterion, average void fraction, flow regime map
The equipment used is of the same arrange- Fig. 1 Instrumentation for measuring
ment as described in Part (I), where the details liquid film thickness
are given.
Flow regimes were mainly classified on
the basis of visual observation and of many m. EXPERIMENTAL RESULTS
photographs taken about 100 tube diameters AND DISCUSSION
downstream from the bend exit (LJD=lOO). 1. Criteria for Flow Regime Transition
In order to facilitate visual observation of the ( 1) Bubbly to Slug Flow Transition
flow phenomena occurring inside the tube, a In the bubbly flow regime, as the concen-
square acrylic resin box filled with water was tration of bubbles becomes high, the frequency
installed at observing position. This device of collision of bubbles rises and so bubbles
eliminated distortion of the image observed coalescent. The turbulence in the wake which
from outside due to the "goldfish-bowl effect" occurs in front of a large bubble furthermore
produced by the cylindrical surface of the prompts the occurrence of more large bubbles
tube. Some typical examples of the photo- known as a slug. It can be inferred that a
graphs taken are shown in Part (I). transition from bubbly flow to slug flow regime
For the annular flow, measurements of the occurs by means of this manner of the process.
instantaneous thickness of liquid film were Griffith & Snyder<a> substantiated experi-
accomplished by means of a different con- mentally that observations of bubbly flow with
ductance method from that used in Part (I). voids higher than 0.35 was apparently faulty
The device is shown schematically in Fig. 1. and such a flow was a result of entrance
In this method the film thickness was deter- conditions. Their experiments suggest that
mined from the variation of electrical resis- the average void fraction at which the coales-
tance with changes in the liquid thickness cence of bubbles happens is around 0.25 to
between a set of parallel electrodes. The 0.30. Taite! et al. <9 > used an average void
resistance acts as one resistance built into the fraction of 0.25 as the transition criterion from
Wheatstone bridge circuit. The electrodes bubbly to slug flow and proposed a correlation
consisted of two stainless-steel wires 0.06 mm formula for upward flow. From these studies,
in diameter, stretched 5 mm apart on the it can be inferred that the transition from
diameter of the tube. The device was oper- bubbly to slug flow occurs when the void
ated from 3 VAC, 6 to 8kHz. It was found fraction in the tube reaches a certain value.
that the response of the device was linear Mishima & Ishii<' 0 > showed that the coales-
over wide range of the change of liquid cence of bubbles took place at a local void
thickness. This device was installed at L/ D fraction of 0.3 from a simple geometrical con-
=100. sideration. Using this value, they gave a
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Vol. 26, No. 11 (Nov. 1989) 1015
fraction in the central region of the tube is and cl is the coefficient related to the drift
0.3 and consequently the transition occurs, velocity. In downward flow with relatively
the average void fraction at the transition is low Eotvos number, Eo<100, it was verified
0.175. that C1 was given by the Wallis's correlation
Actual for rising bubbles in the stagnant liquid, i.e.
Approximated
C1 =0.345[1-exp{(3.37- Eo)/10}], ( 5)
d I For annular drop flow
0.3
t
,~- -9 (1-a) 2317 -2CwFrl.
I [1-_s_ (1-a)16J7. Pa(!a)z]=o,
0,5 0 Cw a' 12 PL )L
r/R (6)
Fig. 2 Void profile in bubbly flow where Ci and Cw are the interfacial and wall
friction factors, respectively.
It was approximately verified in the Part A boundary between the slug and annular
(1)< 1 J that the average void fraction in nearly flows will be given as a case which Eqs. ( 3)
fully-developed downward bubbly flow was and ( 6) are simultaneously satisfied. In the
given by region of the transition boundary, as seen in
Part (I )(Il,
(1-Coa)(j ahL)-Coa+ l.53a/(FrL Eo 1 ' 4 )
=0, ( 1) jaljL-z1 and a2;0.5,
where a is the average void fraction, j 0 jjL and the value of Ci seems not to be so large
is the ratio of the gas to liquid volumetric compared with that of Cw. Therefore, if
velocity, FrL is the Froude number p 0 4:.pL, the second term in brackets on the
left-hand side of Eq. ( 6) can be neglected;
FrL=j!-v'gD(pL-pa)!pL,
Eq. ( 6) reduces to
based on the liquid volumetric velocity, Eo is
( 7)
the Eotvos number
This equation also gives the average void
Eo=(pL-p 0 )gD2/a,
fraction for the falling film flow as shown in
and Co is the distribution parameter. (N.B. In Part (I). In order to simplify a resultant
this paper, non-dimensional numbers will be taken equation, Eq. ( 7) would be used instead of
as positive for convenience' sake.) Substituting Eq. ( 6 ). Then, by eliminating a in Eqs. ( 3 )
-37-
1016 ]. Nucl. Sci. Techno!.,
=1. ( 8)
takes an annular two-dimensional shape and This suggests that the gravitational force
falls down at a constant velocity; (2) the gas acting on the large wave is balanced by the
velocity is neglected and consequently the pressure difference (Pt-P2 ) across the wave.
interface shearing stress is not considered. The pressure difference is approximated by
Considering the motion as seen by an observer the sum of enlargement and contraction losses
moving with the large wave, then, the gas as:
flows through a path with a constriction as
(11)
shown in Fig. 3.
From momentum balance in the flow direc- where Uo is the gas velocity at the constric-
tion for the region between positions CD and
in Fig. 3, if PLPa and the liquid film
tion. ' and 'care the loss coefficients for
the enlargement and the contraction, respec-
thickness and velocity at CD upstream are equal tively.
-38-
Vol. 26, No. 11 (Nov. 1989) 1017
0.1
Eo
Fig. 4 Falling film-slug flow transition
( 4) Falling Film to Annular of wave height, the height decreases with the
Drop Flow Transition mean film thickness.
As the gas flow rate increases in falling Figure 5 shows a typical example of the
film flow, the interface becomes unstable un- relationship between the maximum height of
der a certain condition in the shearing force the wave and the superficial gas velocity for
due to the gas flow and so the height of the D=16 mm. When the gas velocity is suffi-
wave increases. Following the increase of ciently high, the shearing force due to the
the wave height the liquid droplets begin to gas flow tears away droplets of liquid from
occur from the wave crest, and after the peak wave crests. These droplets are entrained in
-39-
1018 ]. Nucl. Sci. Techno!.,
8 D=16(mm)
jL(m/s) 6
Q
7 0 0.066
0.166
E 6
E
0 0.30 0
0.40
0.50 0
>< 6
<{ 51-
0.60 0
~
.c.
"
4
0
3
r..
~
2 0 0
0 0
0 0
0 ~.
t~
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0 I I I
0.01 0.1 10 100
jiG I ( m/s)
Fig. 5 Example of wave height in annular flow
//
.~ .r Eq,(t9)
0
o D=t6(mm)
14 on the flow regime map in the form of FrL
against j 0/jL. From the result, a criterion
.,
-fqs(6) (),
- &(17) eo, - with the same form to Eq. (19), was given
'-0,
empirically by
""
" 0"
(20)
Source
= Oshinowo
--- Martin
w
0 ---- Sekoguchi
t..L
1.0
0.1 '-----'----'---'---'-'-..I....LI....L-__l__.J...._L..L.LJ....LJ..L_L__j--l.,_LJ......LJLl.J
0.01 0.1 . 1.0 10
jGJ JL
Fig. 8 Comparison of prediction with other maps for bubbly-slug transition
-41-
1020 ]. Nucl. Sci. Techno!.,
Thus, transition boundaries should be under- visually. A reason for the disagreement be-
stood as a band with a certain width rather tween Eq. ( 8 ) and the boundary by Seko-
than a single curve. This also would cause guchi<'J would be as follows: the increase of
the discrepancies. the gas flow rate makes the length of liquid
Figure 9 illustrates the comparison of the slugs shorten in the slug flow so that their
present criteria for the slug-to-annular flow slugs become unstable, and collapse and crea-
transition with several published transition tion of liquid slugs were reiterated irregularly.
boundaries for the air-water flow at atmos- This irregular region seemed to be the churn
pheric pressure in about 1 inch I. D. tubes. (or froth) flow. As was indicated in Part (I)(IJ,
The slug-to-annular drop flow transition for- however, the boundary between the slug flow
mula presented, i.e. Eq. ( 8) agrees well with and the churn flow did not appear clearly in
the boundaries between the slug flow and the the change of average void fraction. When
annular flow by Yamazaki & Yamaguchi< 5 >, liquid slugs vanish completely, the shift to
or the slug flow and the froth flow by Oshi- the annular drop flow appears to be relatively
nowo & Charles< 4 J except that by Sekoguchi<'J. sudden. Thus, the slug-to-churn flow regime
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In higher gas flow rates adjoining the slug transition is rather indefinite though the exis-
flow, the description of the flow regime varies tence of the churn flow is qualitatively under-
considerably with different investigators. It stood. In the present paper, the churn flow
would be due to the fact that the boundaries was included in the slug flow, considered as
between the slug and the churn (or froth) an agitated one as described previously. Be-
flows and between the churn and the annular cause of such an indefiniteness, considerable
drop flows are difficult to be distinguished discrepancies would exist in the region.
D=25-26(mml
.... (Eq.(8)
Eo=84.5- 91.4
....
.J
...,_..-~-
"
(s' ug )o.v.s "- ,
- "".( '-,..- ( Whispy annuladv
'I
,, ...__
~._(Annularj;,
,, (
--
)
'-- Slug "'-, ~~~- - _ _ Froth o,s
LL
1.0 ""
,=_ .\_.. .,;;-;;;;.:;;-:-.:. ::-.: .::4,.~-
~
''~~--- _-:.::------
1
Eq(16) ' film)o
(Annularls ~
1
(Wetled-wa\llv
\ ~. Annular drop
Falling film ', ~.:-,.
,., /Eq.(20l
(Falling film lo , ,.
Source Flow regime ' "",..,
= Oshinowo ( lo
--- Yamazaki ( ly .,
--- Sekoguchi ( ls
At low gas and liquid flow rates the fall- Sekoguchi<'J is shown in Fig. 9, where the
ing film flow appears. The correlation for agreement with the present correlation is good.
the slug-to-falling film flow transition was At low liquid flow rates, Oshinowo &
determined based on data ranging from 10 to Charles< 4 J classified flow regime into falling
50 mm in tube diameter. The boundary of film and falling bubbly-film flows. In the
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Vol. 26, No. 11 (Nov. 1989) 1021
former, both gas and liquid flow: rates are Slt!On line between the falling film and the
usually low and the gas core contains no annular drop flow given in the present study.
liquid droplets. On the other hand, in the From this it can be inferred that the two
latter, gas flow r.ate is higher and the liquid boundaries show about the same one.
film contains small dispersed air bubbles. In order to test general applicability of the
Furthermore, the shearing action of the gas obtained correlation, data of flow patterns
flow is now becoming more important and the taken in 24 mm diameter tube are presented
gas core contains liquid droplets. As seen in in Fig. 10, together with the present boundary
Fig. 9, a boundary line between these flow lines. The figure shows that the prediction
regimes agrees approximately with the tran- is in excellent agreement with the data.
0= 24 (mm)
Eo= 77.8
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.J 0 0
....
lL
Eq.(JG)\ 0
0 Bubbly
0 Slug
<> Churn
6 Falling film
0.1 0 Annular
C : Friction factor
C0 : Distribution parameter ---REFERENCEs---
C1: Coefficient (1) Usui, K., SATO, K.: ]. Nucl. Sci. Techno/.,
D: Diameter of tube (m) 26[7], 670 (1989).
Eo: Eotvos number (=(pL-pa)YD 2 /a) (2) GoLAN, L. P., STENNING, A. H.: Proc. Inst.
f: Function Mech. Engrs., 184 (Pt. 3C), 108 (1969-70).
FrL: Froude number (=hf.../gD(pL-pa)lpL) (3) SEKOGUCHI, K.: "Dennetukogaku-shinten", (in
g: Gravitational constant (m/s2 ) Japanese), Vol. 1, 180 (1973), Yokendou.
hMAX: Maximum height of wave (mm) (4) OsHINowo, T., CHARLES, M. E.: Can.]. Chem.
j: Volumetric flux (m/s) Eng., 52, 25 (1974).
K, K 11 K2: Coefficients (5) YAMAZAKI, Y., YAMAGUCHI, K.: ]. Nucl. Sci.
l w: Width of large wave (m) Techno/., 16[4], 245 (1979).
L: Distance from bend exit (m) (6) BARNEA, D., et al.: Chem. Eng. Sci., 37[5],
P: Pressure (Pa) 741 (1982).
Velocity in gas core at wave crest (m/s) (7) T AKEMURA, T., et al.: Nucl. Eng. Des., 95,
Interfacial velocity (m/s) 365 (1986).
Volume of large wave (ms) (8) GRIFFITH, P., SNYDER, G. A.: MIT Rep. 5003-
z: Coordinate in direction of flow (m) 29 (T/D-20947), (1964).
a: Average void fraction (9) TAITEL, Y., et al.: AIChE ]., 26[3], 345 (1980).
aw: Average void fraction at maximum M MISHIMA, K., IsHII, M.: Int. ]. Heat Mass
height of wave Transfer, 27[5], 723 (1984).
o: Average liquid film thickness (m) (11) WALLis, G. B.: "One-dimensional Two-Phase
Loss coefficient for enlargement Flow", (1969), MaGraw-Hill.
Loss coefficient for contraction ~~ MARTIN, C. S.: Trans. ASME, ]. Fluids Eng.,
Angle, p : Density 715 (1976).
-44-