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Article history: The potential of saponin, a biosurfactant, in the micellar enhanced ultraltration (MEUF) process was
Received 15 May 2017 tested systematically for removal of methyl violet from wastewater. For this, the aqueous extract of
Received in revised form reetha (Sapindus mukorossi) pericarp which contains saponin was used as the biosurfactant. First, the
21 July 2017
micellar solubilization of methyl violet in saponin micelles was investigated in terms of molar solubi-
Accepted 27 July 2017
lization power (SP) of saponin. It was observed that the adsorption of methyl violet on the agglomerates
of saponin micelles was mainly responsible for the enhanced solubilization. The Gibbs free energy of
solubilization (calculated as 29.63 kJ mol1) suggested that process was feasible and spontaneous. The
Keywords:
Dye removal
MEUF experiments were performed in batch as well as continuous mode using saponin biosurfactant,
Micellar-enhanced ultraltration and the effect of operating parameters on permeate ux and solute retention were evaluated. The
Micellar solubilization removal of methyl violet in MEUF process was >99% achieved with 10 kDa polyethersulfone (PES)
Saponin membrane for feed dye concentration of 250 mg L1 at studied conditions. Finally, the saponin in
Recovery permeate was recovered using n-heptane and n-butanol by solvent extraction process. The solvent n-
butanol showed better extraction efciency as compared to n-heptane for saponin extraction.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jenvman.2017.07.073
0301-4797/ 2017 Elsevier Ltd. All rights reserved.
K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16 9
before disposing them to a water body, recovery or removal of 2. Materials and methods
these surfactants from permeate stream is necessary. However,
very few researchers have focused on the recovery of surfactant in 2.1. Chemicals
the MEUF process. The surfactants in MEUF were recovered by
integrating various technologies, such as precipitation by counter Methyl violet (C25H30ClN3; MW: 407.99; lmax: 571 nm) was
ion, lowering the temperature below Kriff pint, foam fractionation procured from HiMedia Laboratories Pvt. Ltd., India. Saponin puri-
and electrochemical treatment (Purkait et al., 2004; Huang et al., ed was obtained from Loba Chemie, India, reetha fruits were
2017). But, the application of these processes was limited due to collected from local market of Basna, India. The other chemicals,
the complex nature of the process, the lower recovery rate of the such as NaCl (Merck, India), NaOH (Rankem, India) and HCl (Ran-
surfactant, inevitable damage to micelle molecules, and reduced kem, India), n-heptane (Merck, India), n-butanol (Merck, India)
surfactant efciency after recovery. were used as received. Deionized water was used as a solvent for all
In contrast to chemically synthesized surfactants, natural sur- the experiments. The synthetic feed was prepared by dissolving an
factants such as saponin have gained the signicant interest of appropriate amount of dye in water.
researchers, since it is biodegradable, renewable, environmentally
safe as well as ecologically adaptable (Pradhan and Bhattacharyya, 2.2. Membranes
2017; Schmitt et al., 2014). Saponins are mainly secondary metab-
olite present in various plant fruit seed, pericarp, root, leaf, bark, The at sheet polyethersulfone (PES) membranes having MWCO
and ower. More than 100 families of plants and few marine of 10, 20, 30, and 50 kDa were purchased from M/s Permionics
sources have been reported for the occurrence of saponins (Cheok Membranes Pvt. Ltd., Gujarat, India and used without any further
et al., 2014). The Sapindus mukurossi, also known as ritha, reetha or modication. Each fresh membrane was compacted using deion-
soapnut is a major source of saponin, is a widely distributed plant in ized water at a pressure of 500 kPa for 4 h before utilized in the
India and other sub continent of Asia. The previous reports on experiments. The membrane permeability was calculated using the
saponin were mainly focused on the identication, extraction, standard procedure to be 3.81 1011 m s1 Pa1,
quantication, and characterization of saponin (Cheok et al., 2014; 4.97 1011 m s1 Pa1, 7.61 1011 m s1 Pa1, 1 1010 m s1
Bottcher and Drusch, 2017; Li et al., 2013; Heng et al., 2014; Gl- Pa1 for membrane MWCO of 10, 20, 30, and 50 kDa respectively.
Ustndag and Mazza, 2007). Very few literature were found
reporting the application of saponin surfactant in the various pro- 2.3. Biosurfactant
cess such as soil washing (Zhou et al., 2013; Mukhopadhyay et al.,
2015), surfactant enhanced oil recovery (Chhetri et al., 2009), sol- The biosurfactant saponin was extracted from the pericarp of
ubilization of dyes (Samal et al., 2017) and synthesis of nano- dried reetha (Sapindus mukorossi) fruit using water as a solvent and
particles (Rao and Paria, 2015), etc. All these studies have used in the MEUF experiments. The extraction of saponin from
mentioned about the adequate micellar property, solubilization reetha pericarp and its characterization is reported in our previous
performance and eco-friendly nature of saponin which motivated work Samal et al. (2017). The aqueous reetha was used as surfactant
us to utilize it in the MEUF process. Further, the review of the solution, and it is termed as aqueous reetha solution (ARS) in this
literature suggested that the utilization of biosurfactant saponin in report.
MEUF process was unexplored.
The present study demonstrates the application of an eco- 2.4. Experimental setup
friendly biosurfactant (saponin) in micellar enhanced ultraltra-
tion process for removal of methyl violet dye from wastewater. The 2.4.1. Batch cell
micellar solubilization of methyl violet by saponin micelle was The unstirred batch experiments were conducted in 350 mL
examined in the aqueous solution of saponin at various saponin ultraltration batch cell which can accommodate a membrane over
concentrations. The effect of solution pH and the addition of NaCl a base support having a diameter of 80 mm. The effective mem-
salt in surfactant solution on dye solubility was tested. The dye brane area was 4.3 103 m2. The cell was equipped with a
solubilization capacity of saponin micelle was calculated in terms of compressor for pressurizing the cell.
molar solubilization power (SP), partition coefcient (Km). Ther-
modynamic property of solubilization process, the Gibbs free en- 2.4.2. Cross-ow cell
ergy of solubilization (DG) was also calculated. The micelle shape A rectangular cross ow membrane module was fabricated with
was observed under an optical microscope, and the size of saponin the help of mechanical engineering workshop, IIT Guwahati. The
micelle and dye solubilized micelle were measured. The feasibility design of cross-ow membrane module and the experimental
of MEUF process using saponin as a surfactant was tested in a dead setup was similar as reported by Das et al. (2006). The effective
end batch cell using polyethersulfone (PES) membranes of different membrane surface area of cross-ow cell was 1.64 102 m2.
molecular weight cut-off (MWCO). The initial trials were done to
investigate the effect of a change in saponin and dye concentration, 2.5. Experiments
transmembrane pressure drop, pH, NaCl salt concentration on
permeate ux, dye and saponin retention. Then, for an extended 2.5.1. Micellar solubilization
operation and continuous separation, the MEUF experiments were Batch micellar solubilization experiments were carried out by
performed in the continuous cross ow cell, in full recycle mode. dissolving methyl violet in saponin solution of known concentra-
The variation in permeate ux and solute retention with cross ow tion (200 mg L1 to 10,000 mg L1) in 30 mL screw capped vials.
velocity, transmembrane pressure drop, and feed composition were The effect of pH and NaCl concentration on micellar solubilization
evaluated. The recovery of surfactant is an important aspect of any of methyl violet was examined within the pH range of 3.0e12.5 and
MEUF process; therefore, recovery of saponin was also attempted NaCl salt concentration range of 10e50 g L1 respectively. The
by solvent extraction process using n-heptane and n-butanol as a saponin micelles and its agglomerates were observed using an
solvent. optical microscope. The solubilized methyl violet in agglomerates
of saponin micelles was also noticed. The particle size of micellar
saponin and methyl violet solubilized micelles were measured. The
10 K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16
Table 1
Operating conditions of batch cell and cross ow cell MEUF experiments.
1 Methyl violet (mg L1) concentration 200 and 250 200 and 250
2 Saponin concentration (mg L1) 2000, 3000, 5000 and 10,000 2000, 3000, 5000 and 10,000
3 Membrane MWCO (kDa) 10, 20, 30 and 50 10
4 Operating pressure (kPa) 150, 200, 250, 300, 350, 400, 450 and 500 150, 200, 250, 300 and 350
5 pH 2.5, 4.5, 6.5, 8.5, 10.5 and 11.5 6.5
6 NaCl concentration (g L1) 10, 30, 50 e
7 Cross ow rate (LPM) e 0.5, 0.6, 0.8, 1.0, 1.2
K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16 11
3. Results and discussion was calculated to be 0.143 mg L1 of dye per mg L1 of saponin. The
solubilization power (SP) and ln Km value were measured as
3.1. Micellar solubilization of methyl violet 0.351 mM mM1 and 11.89 respectively. The thermodynamic
parameter, Gibbs free energy of solubilization (DG) was calculated
The effect of saponin concentration on the micellar solubiliza- and found to be 29.63 kJ mol1. The negative value of Gibbs free
tion of methyl violet was examined at various concentrations of energy of solubilization (DG) suggests that the solubilization of the
saponin. The amount of solubilized methyl violet for a saponin dye in saponin micelle was a likely and spontaneous process. The
concentration in the solution is plotted in Fig. 1(a). With increasing micro structure of solubilized methyl violet in saponin micelles/
surfactant concentration in the solution, solubilized methyl violet agglomerates shows that dye molecules were adsorbed on the
concentration was increased above the CMC of surfactant. The surface of agglomerated micelles (Fig. S1). Also, the particle size
enhancement in the solubility of methyl violet with growing distribution of saponin micelles and its agglomerates was
saponin concentration in the solution was due to the incorporation compared with the particle size distribution of methyl violet sol-
of dyes into the micelles of surfactant. The increased solubilization ubilized in saponin micelles/agglomerates (Fig. S2). The average
was the resultant of micellar solubilization of dye in saponin mi- particle size of saponin micelles/agglomerates was 386 nm
celles and solubilization of dye on the agglomerates of saponin whereas, average particle size of methyl violet solubilized saponin
micelles (Samal et al., 2017). The molar solubilization power (SP) micelles/agglomerates was measured as 540 nm. The enhancement
was calculated as 0.351 mM of dye per mM of saponin. For the in particle size suggests that the dye molecules must have adsorbed
practical application, molar solubilization power can be repre- on the surface of agglomerates of saponin micelles. This increase in
sented as mass solubilization power. The mass solubilization power the hydrodynamic size of methyl violet was due to the micellar
Fig. 1. Solubilized methyl violet: (a) effect of saponin concentration in the solution; (b) effect of solution pH; (c) effect of NaCl concentration in the solution.
12 K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16
Fig. 2. Variation in permeate ux and rejection of saponin and methyl violet in batch cell MEUF process: (a) with membrane MWCO; (b) with transmembrane pressure; (c) with pH;
(d) with NaCl salt concentration in feed (the concern parameter was varied and other parameter were Feed: 250 mg L1 methyl violet and 2000 mg L1 saponin, membrane MWCO:
10 kDa, transmembrane pressure drop: 200 kPa, pH: 6.5, Temperature: 27 3 C).
solubilization of saponin micelles in MEUF process. 3.2. Micellar enhanced ultraltration in batch mode
The effect of solution pH on the micellar solubilization of methyl
violet was examined within the pH range of 3.0e12.5. Fig. 1(b) The retention of the methyl violet and saponin by the mem-
shows the effect of solution pH on the solubilization of methyl vi- branes having MWCO of 10, 20, 30, and 50 kDa is shown in Fig. 2 (a)
olet. A slight increase in solubilization of methyl violet was for a xed feed composition. The retention of dye by the MWCO 10
observed with increasing the pH up to pH 7 and beyond pH 7 and 20 kDa membranes were >99% and >97% respectively, whereas
solubilization started decreasing. The possible reason for this trend retention of 81% and 62% was achieved for MWCO 30 and 50 kDa
is the competence of H ions to get adsorbed on the agglomerate of membrane respectively. However, the permeate ux was
saponin micelles as compared to the dye. The precipitates of methyl maximum for the 50 kDa membrane among all the tested mem-
violet were observed above pH 9 during the experiments which led branes. The percentage retention of saponin by MWCO 10 kDa
to lower solubilization of the dye. membrane was maximum at 70.8%. On the basis of the % retention
The textile industry uses ionic salts at a high concentration with of methyl violet as well as saponin and permeate ux, the 10 kDa
the dyes. Therefore, the efuent coming out from such industry also membrane was found adequate for the methyl violet and saponin
contains ionic salt. Therefore, the effect of NaCl concentration on system. Therefore, MWCO 10 kDa was used for further experiments.
solubilization of methyl violet was evaluated at room temperature The effect of transmembrane pressure on the methyl violet and
(27 3 C). The effect of NaCl salt concentration on solubilization of saponin retentions was examined within the applied trans-
methyl violet is shown in Fig. 1(c). The solubilization capacity of membrane pressure of 150e500 kPa. The permeate ux and the
saponin micelles was observed to increase with increasing the NaCl solute retention is plotted against transmembrane pressure in Fig. 2
concentration in the surfactant solution. The presence of ionic salt (b). It can be observed from the plot that the permeate ux was
in saponin solution lowers the CMC of saponin surfactant and in- increasing with increase in transmembrane pressure almost line-
crease the hydrophobicity which resulted in into enhanced solu- arly because of the increase in effective driving force. However, the
bilization of dyes. dye and surfactant retention remained almost independent of
K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16 13
(27 3 C), and the results are presented in Fig. 2 (d). The retention
of methyl violet remained higher than 99% with increasing salt
concentration. However, a slight increase in retention was observed
due to the reduced CMC of saponin in the presence of NaCl salt. The
retention of saponin was increased with increase in salt concen-
tration in the feed. The increasing saponin retention with an in-
crease in salt concentration suggests that the size of saponin
micelle might have grown in the presence of salt. Minor increase in
the permeate ux value was observed.
Fig. 4. Variation of permeate ux and rejection of methyl violet and saponin in cross ow cell (a) with cross ow rate (b) with transmembrane pressure drop (only the concern
parameter was varied and other parameter were, methyl violet concentration: 250 mg L1, saponin concentration: 2000 mg L1, membrane MWCO: 10 kDa, transmembrane
pressure: 200 kPa, cross ow rate: 0.8 LPM, temperature: 27 3 C).
14 K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16
Fig. 6. Recovery of saponin from aqueous solution (a) solvent and ARS solution (b) formation of emulsion after mixing (c) layer of the aqueous phase and solvent phase.
K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16 15
phase as shown in Fig. 6 (c). The aqueous phase separated out from
the solvent phase, and the saponin concentration in the aqueous
phase was measured by UV spectrometer. The percentage recovery
of saponin with a different volumetric ratio of solvent to aqueous
reetha solution (v/v) at various initial saponin concentrations is
shown in Fig. 7. It may be observed from the results that, when n-
butanol was used as a solvent, the surfactant recovery increased
from 40% to 85% with the increase in the solvent to ARS ratio from
1:5 to 1:1 at a xed saponin concentration of 350 mg L1. The
similar trend was observed for higher initial saponin concentration
of 800, 2000, and 5000 mg L1. This trend was due to the equilib-
rium distribution of saponin molecules in the solvent phase and
aqueous phase. However, the percentage recovery of saponin
decreased from 85% to 55% with the increase in initial saponin
concentration from 350 mg L1 to 5000 mg L1 at 1:1 solvent to
ARS ratio. This trend was apparent because the mass distribution of
saponin between solvent and aqueous phase was xed at a con-
stant temperature. The similar pattern of saponin extraction was
observed for the solvent n-heptane. However, the results suggested
that n-butanol was more effective solvent as compared to n-hep-
tane for the recovery of saponin. The recovered saponin can be
Fig. 7. Effect of solvent to aqueous reetha solution ratio (v/v) on the recovery of reused in MEUF process after separating it from the solvent. A
saponin.
comparative study of some MEUF process reported in the literature
and present MEUF process is given in Table 2 along with the re-
necessary steps in any MEUF process from environmental as well as covery method of surfactant. Since, saponin surfactant is a biode-
economic point of view. Previously, Zhou et al. (2013) have tested gradable natural surfactant and does not produce any secondary
organobentonite for recovery of saponin from aqueous saponin pollution, therefore permeate containing saponin can be directly
solution in phenanthrene contaminated soil washing (Zhou et al., utilized for the various cleaning purposes such as soil washing and
2013). In another study, Mukhopadhyay et al. (2015) have applied oor cleaning (Zhou et al., 2013; Mukhopadhyay et al., 2015).
alkali treatment for As precipitation to recover saponin from As
contaminated saponin solution (Mukhopadhyay et al., 2015). Since 4. Conclusion
saponin is a nonionic surfactant, it is hard to recover saponin using
precipitation technique. Other potential methods for saponin re- This study demonstrated the micellar solubilization of methyl
covery could be foam fractionation and liquid-liquid extraction violet dye in micelles of a biosurfactant saponin, followed by the
(Huang et al., 2017; Li et al., 2013). In the present study, two sol- application of this biosurfactant in micellar enhanced ultraltration
vents, n-butanol, and n-heptane were tested as a solvent for (MEUF) process for the removal of methyl violet from wastewater.
saponin recovery in the solvent extraction process. The n-butanol The enhancement in solubilization of methyl violet in the presence
and n-heptane solution were mixed separately with fresh ARS so- of saponin was mainly due to the micellar solubilization. Two
lution instead of mixing them directly with the permeate solution. mechanisms were involved in micellar solubilization, i.e., incor-
But the concentration of saponin in the solution was kept within poration of dye molecules inside the saponin micelles followed by
the limit of permeate saponin concentration. Also, the saponin adsorption of dye molecules on the agglomerates of saponin mi-
concentration in the solution was varied along with the solvent to celles. The micellar solubilization increased the hydrodynamic size
ARS ratio. When the solvent was added to the ARS solution (Fig. 6 of the dye molecules which gave an advantage in MEUF process.
(a)), it formed emulsion after mixing (Fig. 6 (b)). The mixed solu- The percentage removal of methyl violet was more than 99% at
tion was kept unstirred and allowed to settle. The solvent and ARS different studied conditions. Saponin from the permeate stream
solution created two separate layers of aqueous phase and solvent was recovered successfully using two solvents, n-butanol, and n-
heptane. The biosurfactant which is biodegradable and eco-friendly
Table 2
Comparison of the present MEUF process and surfactant recovery method with literature.
Surfactant Pollutant DP Surfactant in feed Pollutant in Pollutant Surfactant Surfactant Surfactant Reference
(kPa) feed retention retention recovery method recovery
CPC Eosin dye 276 10,000 mg L1 10 mg L1 70.45% 97.40% Chemical 99.78% Purkait et al., 2004
precipitation
SDS and CPC Cu 2 and potassium 345 25,000 mg L1 and 3500 mg L1 91% and 92% and Chemical 86.75% and Das et al., 2008
permanganate 10,000 mg L1 and 100 97% 96.5% precipitation 80.6%
SDS and TritonX-100 Cd2 70 860 mg L1 and 50 mg L1 >85% 30% e e Hui Huang et al.,
140 mg L1 2009
SDS and OMC-10 Methylene blue 200 4 8.3 103 and 0.5 mg L1 91.36% 80% e e Bielska and
5.4 104 mol L1 Szymanowski,
2006
SDS and LAS Cd2, Cu2, Ni2, 100 9 mmol L1 and 10 mg L1 >90% e e e Samper et al., 2009
Pb2, and Zn2 4 mmol L1 except
Ni2
Saponin Methyl violet 200 2000 mg L1 250 mg L1 >99% >71% Solvent extraction >82% Present study
(n-Butanol)
16 K. Samal et al. / Journal of Environmental Management 203 (2017) 8e16
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