(ory) a Replacement A Step By Step Guide For XC, XJ. & LEC-Madols Cap Top Replacement - A Step By Step Guide Suggested Replacement Every 6 Months The Cap Top pe forms anessential function for the Roland printer models. The Cap Top forms a seal on the print head and connects to the pump. This performs two functions: 1. The ea ellows the pump to secure the corect mount oink rom the cervidges int the pint heads 2. The seal protec he print heeds when natin use rom dying outdve toair exposure. Symptoms indicating the Cap Tops may need tobe cleaned 1. Test Pints hve inconsistent nozle pttrns 2. Foam inside the Cap Top appears swale, Replacing the Cap Tope Belore starting the process you will need a Philips #2 magnetic tip screwdriver, paper towels and sx replacement cap tops Begin the process with the machine powered on 1. Start by pressing the MENU ley, 5. Fellow prompt to 2. Serle SUB remove Maintenance MENU ad press the right Covert ENTER 3. Scrllto 2 Tabada MAINTENANCE and wil move downto the Far en cof the machine on its own at press the right eron this point and willbe out of the way Note: Its important nat to have this process last 4. Scroll to : CLEANING se pes le the 30 minutes to keep the heads from ENTER nrnges Continued Next Page XC Cop Top Replacement 10/29]2009 Pagevole7. Remove the Pump Cover below the Cap Station(s and set aside & Gently lit the smal block tab a the fron ofthe Cap Frame Coverio lease t for thoCap Assembly. Note: The Cap Frame Cover is spring loaded. Apply pressure inthe back ofthe Cap Assembly while lifting the front ofthe Cap Frame Cover. 9 Cleon the Cap. Frame Cover ap salutionif need towel or cleaning 10. Find the Cap Top Tube uncer the Cap Assembly hat corresponds to the Cap Note: Lifting up on the Cap Top will move the ink line below making it easier to find the correct line. M1. Fallow the Cap Top Tubedown tothe Punmp, Core lly disconnect irom the Pump, Note: Use paper towels to catch any ink that may still be in the ink lines. 12. Pullthe Cap Top and its ink line pand cout of the Cap Station Assembly Note: There are two springs that support the cap top while itis installed. Care must be taken when removing the cap top in order to prevent the springs fom falling under the assembly. 13, Note careful the orientation of the Cap Top the bol inCap Top positioned to rear 14. Carell eed the now Cap Tap ino the hole inside the Cap Station Assembly ancl clrcct the Cap Top Tube itcanbe pulled Assembly ord the Cap Top is placed properyon 16. When the Cap Topi Springs genily instal the Cap Frame Cover by attaching tan ingon the 1 back fist) and snappingit 5/20)Roland Continued Next Page 17. Use « Clearing ‘Swab sosked with, Cleaning Solution’ gently manevvesthe Cap . Follow the trom on the LED Panel to replace the IS Cover Top into plce'if tis rot sivsight. The Cap Top sly and level inside the Cap. shouldbe postion Assembly 23, Fallow the prompton the LCD Panel and Close the Cover cost the Cap Top with tion. Thi ensure proper suction fom heed ding 24. Performa Test Print ensure correct output Perform operation, : Cleeningsif necessary. 19. Connect the Ine END DOCUMENT Tube from th 20. Replace the Pump Cover using the 3 1 saved wher 21, Press ENTER toendthe MAINTENANCE, CLEANING procedure