LAUNDER SYSTEMS

Heated Cover Systems ZEN Preheater System

Heated cover systems incorporate heaters Pyrotek offers the novel ZEN preheater for
as modules in trough cover sections, furnace casting tables, launders and other metal
lids, crucibles, filter boxes, low pressure transfer components.
diecast covers, holders, etc. Heated covers
allow for the preheat of refractories prior to The ZEN system is available with a range of
the introduction of metal to retain the metal’s different air supplies and heat sources. A high-
heat during transfer and to hold the molten metal at temperature temperature cover blanket can be fabricated to
during periods of inactivity. Heated cover systems can be designed accommodate most applications, increasing the
to control temperatures up to 982°C. ZEN’s preheating efficiency with a combination
that offers significantly higher performance
Heated Refractory Launder Technology than a traditional gas-fired unit. The system
Heated refractory technology continuously heats the side wall is compact, mobile, very easy to use and
refractory in the launder using an automated heating panel delivers process and safety benefits with real
system. The design reduces furnace energy costs and increases cost savings.
the service life of the launder refractory by maintaining a
consistent temperature between castings.

METAL SCRAP REMELT GRAPHITE COMPONENTS

LOTUSS SHUR-LOK Coupling and Shaft
Pyrotek provides the technology to The SHUR-LOK® design offers the
process light gauge scrap materials most advantageous method for
in-house, making scrap recycling connecting rotary degassing shafts
an economical reality with the and drive systems, extending shaft
LOTUSS™ system. life and providing better gas sealing.
• Sized to match desired scrap The threadless design eliminates
melt rate. stress points created by graphite
threads, and its high strength means better cantilever loading
• High metal recovery rates. capacity.
• Suited for continuous melting operations. SHUR-LOK® is a registered trademark of Pyrotek Inc.

• Easy installation, low maintenance, low operating cost.

SAFETY COATINGS REFRACTORY MASTICS

Wise Chem Epoxy Coatings
Wise Chem® is a high performance, multipurpose, two-component
amine epoxy coating. Wise Chem coatings are one-coat
applications that cure quickly and adhere well to themselves.
They create an effective safety barrier between wet substrate and
molten aluminium to reduce the risk of an explosion. The coating
is effective at inhibiting rust formation on exposed steel parts.
Wise Chem® is a registered trademark of Wise Chem LLC.
Mastic 85N
Mastic 85N is a non-RCF, durable insulating refractory composition
designed for launders and the joining, bedding and patching of
precast refractory shapes. Its consistency permits application
by caulking, trowelling or hand forming, and it dries to a hard,
erosion-resistant surface.

REFRACTORY COATINGS
ZYP Boron Nitride Coatings
Boron Nitride Lubricoat® and Lubricoat-Blue® are premium, all-
purpose, paintable boron nitride coatings. Ideal filter boxes and
bowls, these coatings provide a Teflon®-like, non-wetting surface
to provide smooth liquid metal flow. Additional applications include
launders, troughs, pouring spouts, gates, tundishes, funnels and
various casting applications.
DuPont™ Teflon® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates.
Lubricoat® and Lubricoat-Blue® are registered trademarks of ZYP Coatings, Inc.
Pyrocote
Pyrocote products are water-based coatings designed to provide
a low-cost, sacrificial barrier between molten aluminium and
refractory substrates. They are easy to apply and remain stable
at a broad range of storage temperatures. Inherent thixotropic
properties also provide protection against cracking or spalling
during subsequent rapid drying of thick applications. Pyrocote
is ready to use, without dilution, for applications such as troughs
and launders, liquid metal transport ladles, filter boxes and similar
refractory components.

Pyrotek’s mission is to provide innovative solutions to customer needs utilising our global resources.
Contact information: www.pyrotek.info/locations
PYROTEK INC. • CORPORATE OFFICE • 705 W. 1ST AVENUE • SPOKANE, WA 99201, USA • P: 509-926-6212 • F: 509-927-2408
www.pyrotek.info • email: info@pyrotek.info AUG-13-E4-677
INGOT CASTING
RFM Control Pins
Using patented reinforced fibreglass material (RFM®)
technology, Pyrotek’s control pins are durable and
naturally non-wetting to liquid aluminium.
Trough Linings
Pyrotek offers a range of refractories suited specifically
for a customer’s application.
Wollite 30ST-1 Secondary Insulation
A pourable, lightweight refractory material with very
low thermal conductivity.
TF Combo Bags
Rigid filter bags that offer consistent results with more
predictable casts.
RFM Skim Dams
RFM is a composite that can be shaped into very
complex, thin parts. It has excellent mechanical
properties against molten aluminium alloys.
RFM® is a registered trademark of Pyrotek Inc.
BILLET CASTING
Titan Thimble
Industry-leading technology, Titan is the highest strength, most
™ Pyrotek offers a unique casting tip material
erosion and thermal shock resistant thimble Pyrotek offers.
Transition and Header Plates
Several material types are available,
giving unparalleled strength, low
shrinkage and resistance to thermal
shock, including N-17, Pyrocast AR
and Pyrocast XL.
CONTINUOUS SHEET CASTING
Continuous Casting Tips
specifically engineered for the production
of high quality, continuous cast aluminium
sheet. These tips are made from NECO
material and can be used on all types of
twin-roll casters. NECO material is a unique
formulation of ceramic fibres bonded with an inorganic, silica
binder. These tips are dimensionally stable and do not experience
thermal shock or cause outgassing.
Nekote Roll Lubricants
Nekote lubricants prevent molten aluminium from sticking to caster
shells. This allows for faster casting and higher production yields.
Nekote is easy to use and has a high dilution ratio compared to
other products.
MOLTEN METAL FILTRATION
SIVEX Ceramic Foam Filters
SIVEX® filters are used globally to filter
molten aluminium.
• Cleans aluminium used for beverage
can applications, aircraft alloys and
all other critical applications
• Phosphate-bonded, high-purity
alumina-based product.
• Available in a range of sizes from 18–66 mm and grades
10–80.
• Provides a cost-effective and proven method to remove
inclusions.
SIVEX® is a registered trademark of Pyrotek Inc.
IN-FURNACE AND IN-LINE METAL TREATMENT
PROMAG
PROMAG ™ reacts quickly and
efficiently to remove sodium, lithium
and calcium from molten aluminium
and aluminium alloys, as well as from
refractory furnace linings. Sodium
levels less than 1 ppm in high Mg
aluminium alloys are attainable in the
casting. Available in both fine particle and granular form.
• Increases production speed and die life when extruding
profiles.
• Reduces the number of breaks in continuous casting
• Eliminates edge cracks when rolling high Mg aluminium
alloys.
• Free of fluorides—zero fluoride emissions. HCl and
particulate stack emissions below EPA emission standards for
H.A.P. (USA).
• Non-hazardous compound.
• Low melting point (< 480°C) for rapid dispersion.
• Less hygroscopic than magnesium chloride powders.
Dual Vertical Gate Filter System
Featuring the exclusive bonded particle
filter (BPF®), this system offers a small
footprint and continuity of filtration during
long casting campaigns through the
use of a single or two interchangeable
(shuttled) filters.
• Easier and faster filter change out for quick turnaround and
improved productivity.
• Enhanced product output quality with BPF.
• Extended filter life capability and thermal stability
• Continuous running capability.
BPF® is a registered trademark of Pyrotek Inc.
SNIF Systems
Pyrotek’s SNIF® Systems division now offers
two more innovations in its leading aluminium
refining technology range for melt circulation
and degassing.
The newly developed SNIF SHEER NEO nozzle
is designed for users who require additional
hydrogen reduction performance from their
existing SNIF SHEER system. The advanced
nozzle can now effectively distribute higher flow
rates of process gas resulting in more efficient
hydrogen removal.
SNIF SHEER P-240Ui systems are 4-rotor degassing units. They
are used in modern high flow rate casting operations, as well as
under more conventional casting flow rate conditions but where
a high level of hydrogen removal is required. The 4-rotor systems
are designed for in-line or “U” pattern metal flow.
SNIF® is a registered trademark of Pyrotek Inc.

METAL TRANSFER AND CIRCULATION

Metaullics Molten Metal Pumps EMP (Electromagnetic Pumping) FURNACE REFRACTORIES
Industry leading transfer, circulation and gas injection pumps, The cutting edge of industry
including Tensor®, J-Series pumps and overflow transfer system technology in molten metal Pyrofloor 80 TAB Big Block
(OTS) use the latest technology, providing high reliability with an pumping, the EMP™ pump uses Pyrofloor 80 is a high alumina Pyrotek big block refractory
exceptional warranty. electromagnetic energy to move refractory exhibiting excellent systems improve furnace
liquid aluminium. abrasion resistance and life and performance, which
Transfer metal quickly and safely from:
• Melting furnace to holding furnace • No moving parts makes the high mechanical strength to reduce costly downtime and
• Furnace to ladle EMP highly reliable with provide an exceptional floor repairs. They can easily
• Holding furnace to caster minimal maintenance and tile formulation. be combined with other
component wear. construction methods to meet
Circulation pumps continuously stir the furnace • Typically 5–10 years’
each customer’s needs.
bath to: • Small enough to fit in restricted spaces and adaptable to a service life depending on
• Reduce energy consumption wide range of furnaces. design and applications. • Keyway locking design speeds refractory replacement and
• Increase production allows one or multiple blocks to be replaced as needed.
• High molten metal circulation rates ensure uniform • Much higher abrasion
• Improve quality temperature and chemistry throughout the metal bath. resistance and mechanical strength than other products • Less labour intensive installation than traditional construction
• Reduce melt loss specified for same application as floor tiles. methods; turnaround time can be reduced by 25–40%.
Gas injection pumps inject process gasses in • Ideal for use in front of furnaces and in drossing rooms. • Reduced hydrogen outgassing by high-firing prior to
the metal to: installation.
• Remove alkali metals
• Remove hydrogen
• Remove magnesium in secondary smelters
Metaullics® and Tensor® are registered trademarks of Pyrotek Inc.