Doka System PDF

999732002 - 03/2016
en-GB
The Formwork Experts.
Large-area formwork Top 50

User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
9732-557-01
© by Doka GmbH, A-3300 Amstetten

User Information Large-area formwork Top 50
2 999732002 - 03/2016
User Information Large-area formwork Top 50
Contents
4 Introduction 67 Other possible areas of use
4 Elementary safety warnings 67 Column formwork Top 50
7 Eurocodes at Doka 68 Top 50 as a superstructure and tunnel
formwork
8 Doka services
72 Extra functions provided by the Multi-purpose
10 System overview waling WS10 Top50
73 Utilising self-compacting concrete
11 Wall formwork
11 Instructions for assembly and use (Method 74 Element assembly
statement)
82 Doka "Ready-to-Use" Service
14 Top 50 element in detail
15 Flexibility
84 Structural design
16 Tie rod system
84 Deflection diagrams
18 Inter-panel connections
88 Top 50 elements
19 Examples of the system in action
92 Struts
20 Length adjustment using closures
25 Height adjustment
93 General remarks
26 90 degree corners
93 Top 50 combined with . . .
30 Acute & obtuse-angled corners
97 Fall-arrest systems on the structure
32 Stop-end formwork
98 Doka multi-trip packaging
33 Window and door openings
102 Cleaning and care of your equipment
35 Vertical stacking of panels
36 Shaft formwork
104 Component overview
41 Circular formwork
42 Plumbing accessories
46 Pouring platforms with single brackets
49 Pouring platforms
55 Opposing guard-rail
58 Ladder system
62 Combining different formwork systems
63 Lifting by crane
64 Enhanced requirements for fair-faced
concrete
999732002 - 03/2016 3
Introduction User Information Large-area formwork Top 50
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This booklet can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this point of view.
booklet and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- booklet!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are up to date and Planning
available to all users, and that they have been made
aware of them and have easy access to them at the ▪ Provide safe workplaces for those using the form-
usage location. work (e.g. for when it is being erected/dismantled,
▪ In the relevant technical documentation and form- modified or repositioned etc). It must be possible to
work utilisation plans, Doka shows the workplace get to and from these workplaces via safe access
safety precautions that are necessary in order to use routes!
the Doka products safely in the usage situations ▪ If you are considering any deviation from the
shown. details and instructions given in this booklet, or
In all cases, users are obliged to ensure compliance any application which goes beyond those
with national laws, standards and regulations described in the booklet, then revised static cal-
throughout the entire project and to take appropriate culations must be produced for checking, as well
additional or alternative workplace safety precau- as supplementary assembly instructions.
tions where necessary.
Hazard assessment Regulations; industrial safety

▪ All laws, Standards, industrial safety regulations and
▪ The customer is responsible for drawing up, docu- other safety rules applying to the utilisation of our
menting, implementing and continually updating a products in the country and/or region in which you
hazard assessment at every job-site. are operating must be observed at all times.
This booklet serves as the basis for the site-specific
hazard assessment, and for the instructions given to ▪ If a person or object falls against, or into, the side-
users on how to prepare and utilise the system. It guard component and/or any of its accessories, the
does not substitute for these, however. component affected may only continue in use after it
has been inspected and passed by an expert.
4 999732002 - 03/2016
User Information Large-area formwork Top 50 Introduction
Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
▪ The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
These persons' mental and physical capacity must
to both health and property. If you intend to combine
not in any way be impaired by alcohol, medicines or
different systems, please contact Doka for advice
drugs.
first.
▪ Doka products are technical working appliances
which are intended for industrial / commercial use ▪ The equipment/system must be assembled and
only, always in accordance with the respective Doka erected in accordance with the applicable laws,
User Information booklets or other technical docu- Standards and rules by suitably skilled personnel of
mentation authored by Doka. the customer's, having regard to any and all required
safety inspections.
▪ The stability of all components and units must be
ensured during all phases of the construction work! ▪ It is not permitted to modify Doka products; any such
modifications constitute a safety risk.
▪ The functional / technical instructions, safety warn-
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci- Closing the formwork
dents and severe (even life-threatening) damage to
health, as well as very great material damage.
▪ Fire-sources are not permitted anywhere near the ▪ Doka products and systems must be set up so that
formwork. Heating appliances are only allowed if all loads acting upon them are safely transferred!
properly and expertly used, and set up a safe dis-
tance away from the formwork.
Pouring
▪ The work must take account of the weather condi-
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the ▪ Do not exceed the permitted fresh-concrete pres-
equipment, and the immediate vicinity of the equip- sures. Over-high pouring rates overload the form-
ment, and to protect employees. work, cause greater deflection and risk breakage.
▪ All connections must be checked at regular intervals
to ensure that they are secure and in full working
order.
Stripping out the formwork
In particular threaded connections and wedged con- ▪ Do not strip out the formwork until the concrete has
nections have to be checked and retightened as nec- reached sufficient strength and the person in charge
essary in accordance with activity on the jobsite and has given the order for the formwork to be stripped
especially after out-of-the-ordinary occurrences (e.g. out!
after a storm). ▪ When stripping out the formwork, never use the
▪ It is strictly forbidden to weld Doka products – in par- crane to break concrete cohesion. Use suitable tools
ticular anchoring/tying components, suspension such as timber wedges, special pry-bars or system
components, connector components and castings features such as Framax stripping corners.
etc. – or otherwise subject them to heating. ▪ When stripping out the formwork, do not endanger
Welding causes serious change in the microstruc- the stability of any part of the structure, or of any
ture of the materials from which these components scaffolding, platforms or formwork that is still in
are made. This leads to a dramatic drop in the failure place!
load, representing a very great risk to safety.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.
999732002 - 03/2016 5
Transporting, stacking and storing Symbols used

▪ Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka
▪
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this booklet! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.
▪ Only original Doka components may be used as

spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
We reserve the right to make alterations in the interests Sight-check
of technical progress. Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
6 999732002 - 03/2016
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual Fpermissible Ed Rd

A Utilisation factor
999732002 - 03/2016 7
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Development Stage Bidding Stage Operations Scheduling Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
8 999732002 - 03/2016
The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.
▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project – and no unpleas-
ant surprises at the end of it.
▪ Reduced close-out costs

Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here, selection, quality and correct use
▪ internationally experienced pro- offering of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment
999732002 - 03/2016 9
System overview
Doka large-area formwork Top 50 - for demands. The large-area elements and exact joins
make for a perfect joint pattern.
any shape and any load You can choose whichever form-face material best
meets your requirements - e.g. for smooth fair-faced
Doka large-area formwork Top 50 is designed to be tai- concrete, wood-textured surfaces, intensive re-use etc.
lored to many very diverse types of task - so it gives you A range of practical accessories makes work on the site
ideal scope for adapting the shapes and sizes of the a lot easier and does away with the need for costly job-
elements to suit your structure. site improvisations.
The element size-grid and tie-hole pattern provide the Doka will plan the most economical solution for you.
adaptability needed to accommodate architectural Also, having your formwork pre-assembled by the Doka
Pre-assembly Service saves time and space on site.
J L
A E
F
G
D C
9732-201-01
B
A Tie rod system (Page 16)

B Inter-panel connections (Page 18)
C Length adjustment (Page 20)
D 90 degree corners (Page 26)
E Acute and obtuse-angled corners (Page 30)
F Stop-end formwork (Page 32)
G Plumbing accessories (Page 42)
H Pouring platforms (Page 46)
I Opposing guard-rail (Page 55)
J Ladder system (Page 58)
K Resetting by crane (Page 63)
L Element assembly (Page 74)
10 999732002 - 03/2016
User Information Large-area formwork Top 50 Wall formwork
Wall formwork
Instructions for assembly and use (Method statement)
The sequence shown here is based on a straight wall.
However, you should always start to form from the cor- CAUTION
ner outwards. Never use a sledge-hammer to plumb and align
Ladders must be located so as to create viable "traffic the elements!
routes" in the horizontal. (On a straight wall, for exam- This would damage the elements.
ple, one ladder on the first element and another on the ➤ Use only proper plumbing tools (e.g. a spe-
last). cial pry-bar) that cannot cause any damage.
Preconditions for use: ➤ Fix the panel struts firmly to the ground (see "Plumb-
ing accessories").
Platforms and all accessories must only be mounted
➤ Mount the top guard-rail board.
to the element when this is face-down on the ground.
It must be possible for all formwork set-up, pouring
and stripping operations to be carried out from safe
workplaces.
Pre-assembly
➤ Pre-assemble the elements face-down on an
assembly bench (see "Element assembly").
The professionals from the Doka "Ready-to-
Use Service" plan and assemble site-ready
and custom formworks exactly to your speci-
fications.
9732-385-01
➤ Mount the platforms to the face-down element (see
"Pouring-platforms with single brackets").
➤ Mount the ladder system to the face-down element
(see "Ladder system").
➤ Mount panel struts to the face-down element (see
"Plumbing accessories").
C The element is now stable and can be plumbed and

9732-384-01
aligned exactly, with no need for the crane.

B WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
A Platform protect against falls (e.g. Doka safety har-
B Ladder system
ness)
or
C Panel strut
mount an opposing guard-rail to the element
while this is still being pre-assembled in a flat
Closing the formwork position.
➤ Detach the element from the crane.
➤ Attach the crane suspension tackle to the lifting- ➤ Continue lining up elements in this way, and link
brackets (see "Lifting by crane"). them together (see "Inter-panel connections").
Max. load:
1300 kg per lifting-bracket
➤ Pick up the element by crane.

➤ Spray the formwork sheet with release agent (see
"Cleaning and care").
➤ Fly the element to its new location.
999732002 - 03/2016 11
Wall formwork User Information Large-area formwork Top 50
Erecting the opposing formwork: Pouring

Once the reinforcement has been placed, the form-
work can be closed.
➤ Spray the formwork sheet with release agent (see
☞ ➤ Do not exceed the maximum permissible
rate of placing.
➤ See also "Concrete pressure on perpendicu-
➤ Lift the opposing formwork by crane to its next loca- lar formwork to DIN 18218" in the Doka Cal-
tion. culation Guide.
➤ Max. pressure of the fresh concrete:
Depends on structural design of elements -
see also project plan
➤ Concrete compaction by vibration must com-
ply with DIN 4235 Part 2.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully co-
9732-386-01 ordinating the times and locations of vibrator use.
9732-387-01
➤ Working from the ground, insert the bottom rows of
form-ties (see "Form-tie system").
WARNING
formwork!
➤ Use personal fall arrest systems to protect
against falls (e.g. Doka safety harness).
Before disconnecting from the crane:

➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form ties have been installed to keep it
safely in the upright.
➤ Detach the element from the crane.
➤ Insert the remaining form ties. These form-tie loca-
tions can be reached from the platforms.
➤ Continue lining up elements in this way, and link
them together (see "Inter-panel connections").
12 999732002 - 03/2016
Stripping out the formwork

WARNING
☞ ➤ Observe the stipulated striking times.
➤ Remove any loose items from the formwork and plat-

formwork!
➤ Use personal fall arrest systems to protect
forms, or secure them firmly. against falls (e.g. Doka safety harness).
Begin work on striking the formwork on the oppos-
➤ Where the element has panel struts attached to it,
ing formwork:
first attach this element to the crane, and only then
➤ Undo the connectors to the adjacent elements. detach the floor anchorages of the panel struts.
WARNING
➤ There must be at least as many form ties left
in place as are needed to keep the element
safely in the upright.
➤ Take out the form-ties from the top rows of ties.
These form-tie locations can be reached from the
platforms.
➤ Attach the element (incl. platforms) to the crane.
➤ Working from the ground, take out the bottom rows
of form-ties.
9732-389-01
9732-388-01
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the element away and to its next location, or
place it face-down for intermediate storage.
➤ Clean residual concrete off the formwork sheet (see
999732002 - 03/2016 13
Top 50 element in detail

Doka beam H20 top
Innovative end-reinforcement:
▪ reduces damage to the ends of the beams
▪ greatly lengthens the service life
a
b
9729-242-01
9767-243-01
a ... 8 cm
b ... 20 cm
Follow the directions in the "Timber formwork

beams" User Information booklet!
Fastening the beams
Flange-clamp H20 Beam screw
9732-209-01
9732-207-01 9732-208-01
Form-facing ▪ Where more frequent ▪ For bolting the Doka

alterations are needed beams directly onto the
▪ No restrictions on what form-ply you choose - e.g. for ▪ Can be mounted any- waling
smooth fair-faced concrete, wood-textured surfaces, where on the waling ▪ Can be mounted any-
repetitive re-use etc. where on the waling
▪ The sheets are quick and easy to change See "Element assembly" for alternative ways of fixing
▪ Custom versions possible with profiled timber the Doka beams.
formers, open formwork and tongue-and-groove
formwork
Crane slinging
Follow the directions in the "Formwork sheet-
ing" User Information booklet! ▪ by mounting a lifting-bracket and a top plank (pres-
sure bracing); see the section headed 'Element
assembly'.
Steel walings (multipurpose walings)
▪ hold the Doka H 20 beams in place and give the ele-
ment rigidity
▪ sustain the forces from the form-ties
▪ make the elements easy to join, using plates and
connecting pins
9732-209-02
Tie-holes
▪ can be located anywhere along the middle of the
waling between the Doka beams
14 999732002 - 03/2016
Flexibility
Size
Top 50 elements can be assembled in widths of up to
6 m and in heights of up to 12 m.
9732-246-01
9732-245-01
Shape
Pressure of fresh concrete Creating complex concrete shapes demands a high

degree of formwork flexibility. On the large-area form-
work Top 50, this is achieved by the use of profiled tim-
Depending on the concrete pressure required, the ber formers.
Doka beams and the walings are spaced closer
together or further apart. This ensures optimum form-
work design and the greatest economy of materials.
For more information on structural design of Top 50
elements, see "Structural design".
e.g. concrete pressure e.g. concrete pressure

40 kN/m2 90 kN/m2
9732-248-01
9732-247-01
Surface
Any type of form-face can be used, as required:
▪ Doka formwork sheets 3-SO
▪ Dokaplex formwork sheets
▪ Doka textured formwork sheets
▪ Xlife sheets
▪ Tongue-and-groove board formwork etc.
The tie-hole pattern and the element size-grid are eas-
ily adapted to suit architectural demands. The large-
area elements and exact connections deliver perfect
joint patterns.
999732002 - 03/2016 15
Tie rod system

Tie rod system 15.0
D E
B
C A
9729-246-01
A Top 50 element
B Tie-rod 15.0
C Super plate 15.0
D Plastic tube 22mm
E Universal cone 22mm
☞ The "Plastic tubes 22mm" left behind in the

concrete are sealed off with Plugs 22mm.
As an alternative to the plastic tube with universal cone,
there is also a distance piece designed as an all-in-
one form-tie distance tube.
B
C A
9729-247-01
9732-212-01 A Top 50 element

B Tie-rod 15.0
WARNING C Super plate 15.0
D Distance piece (ready-to-use for certain wall thicknesses)
Sensitive rod steel!
➤ Never weld or heat tie rods. The plugs for sealing the ends of each distance piece
➤ Tie rods that are damaged or have been are supplied along with it.
weakened by corrosion or wear must be
withdrawn from use. Tie rod 15.0mm:
☞ Allow for elongation of long or coupled tie-rods

(see the Calculation Guide 'Doka formwork
engineering')!
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
Permitted capacity to DIN 18216: 90 kN
For correct positioning of the form-ties, see "Top 50
elements" and/or the relevant project plan. The friction-type ratchet SW27 or Box spanner
Doka also offers economical solutions for creating 27 0.65m can be used for low-noise releasing
watertight wall-ties. and tightening of the following anchoring com-
ponents:
Tie rod wrench 15.0/20.0 ▪ Super plates 15.0
For turning and holding the tie rods. ▪ Wing nuts 15.0
▪ Star grip nuts 15.0
16 999732002 - 03/2016
Form-ply protection Operating the form-tie from one side

The Form-ply protector 22mm protects the form-ply The Top50 form-tie nut 15.0 or Top100 tec form-tie
from damage at form-tie points. This is a particular nut 20.0 makes it possible to operate the form-tie from
advantage for formwork with high numbers of repeat one end of the tie (e.g. where space is tight).
uses.
Suitable for U100, U120 and U140 walings with a
Possible thicknesses of form-ply: 18 - 27 mm 50 mm waling-gap.
In order to fit the form-ply protector, a 30 mm diameter
The form-tie nut has an integrated stopper plate for the
hole must be drilled in the form-ply first.
tie-rod.
If necessary, the form-ply protector fitted into the form-
ply can be closed off with the Framax plug R20/25.
K
C B A E
L
Tr768-200-01
9732-563-01
A Form-ply protector 22mm (width-across 46 mm)
B Universal cone 22mm K Notch for aligning the form-tie nut
C Plastic tube 22mm L Stopper plate for tie-rod
D Form-ply
E Tie-rod 15.0mm b
C E F
Tie rod system 20.0 9732-563-02
D
B A
D E b ... 10 cm
A Form-tie nut
B Multipurpose waling
B
C Tie-rod
C A
9732-249-01 D Super plate
E Universal cone
A Top 50 element
F Plastic tube
B Tie-rod 20.0
C Super plate 20.0 B How to mount:
D Plastic tube 26mm
➤ Hook the form-tie nut onto the waling and clamp it on
E Universal cone 26mm firmly with the integrated star-grip nut.
➤ Screw in the tie-rod of the opposing formwork as far
Tie rod 20.0mm: as the stopper plate.
Permitted capacity, allowing a 1.6 : 1 factor of safety ➤ Fix the form-tie with the super plate.
against failure: 220 kN
Permitted capacity to DIN 18216: 150 kN
☞ The "Plastic tubes 26mm" left behind in the

concrete are sealed off with "Plugs 26mm".
999732002 - 03/2016 17
Inter-panel connections
To fit normally
9732-250-01
To pull tight half the way
9732-251-01
To pull tight all the way
9732-213-01
9732-252-01
The elements are linked and aligned horizontally using
Formwork element connectors FF20/50 Z and Con-
necting pins 10cm: Note:
▪ fast, tension-proof joints between elements Only pull tight where there actually is a gap to close!
▪ additionally, the inter-element joint can be pulled
tight in 2 stages
▪ only tool needed is a hammer Other possible types of inter-element
connection
Section modulus: 21.6 cm3
Moment of inertia: 97.2 cm4 ▪ Splice plate Top50 Z - with pull-tight function
▪ Formwork element connector FF20/50 - without pull-
The 3 zones of the Connecting pin 10cm: tight function
▪ Anchoring plate FF20/50 - without pull-tight function
(for details of how to use on inside corners, see "90
degree corners")
A ▪ Splice plate with join adjustment - with pull-tight
B function (5 mm and 1.5 mm)
C
5
9729-216-01
1.5 1.5
5
A Head: (hammer)
B Shank: (hold)
C Cone: (pull tight)
☞ When the connecting pin is used in a horizontal

position, secure it with a Spring cotter 5mm.
9732-356-01
For more information, please contact your Doka techni-

cian.
18 999732002 - 03/2016
Examples of the system in action
999732002 - 03/2016 19
Length adjustment using closures

For closures of up to 50 cm
with Adjustable waling extension FF20/50 and

formwork sheeting in the infill zone
Up to 23 cm
A B C
9732-253-01
D E F
A Doka beam H20

B Doka formwork sheet
C Nailed-on timber stud to add support to the infill
D Adjustable waling extension FF20/50
E Beam clamp Top50
F Connecting pin 10cm
23 - 50 cm
9732-214-01
Adjustable waling extensions are used for obtaining

tension-proof and slippage-free links between the
Top 50 elements.
☞ When connecting short elements to the clo-

sure zone, watch out for possible collisions
between the Adjustable waling extensions and
9732-254-01
A B
the Formwork element connectors.

A Adjustable waling extension FF20/50
B Where statically necessary - place a tie through the closure.
Adjustable waling extension FF20/50 and 1.40m
Top50:
Moment of inertia: 97.2 cm4
20 999732002 - 03/2016
Determining the pin-fixing positions Closure Pin-holes in waling

s [mm] A B C D E F
1 4
228
Note: 1 7
Only the pin-fixing position on the 1st element needs to 235 2 5
be determined. 243 3 6
After the 2nd element has been aligned, all the other 250 1 4
pin-fixing positions will automatically be apparent. 257 2 8
3 6
264
3 6
271 1 4
s 278 2 5
285 3 6
293 1 7
300 2 8
A B C D E F
314 1 4
321 2 5
1234 56 7 8 9732-566-01 328 3 6
335 1 7
Closure Pin-holes in waling 357 1 4
s [mm] A B C D E F 364 2 5
0 2 8 371 3 6
3 6 400 1 4
7
3 6 407 2 5
1 7 442 1 4
14
1 7 Example:
21 2 8 ▪ Closure needed: 264 mm
3 6
29 Result:
3 6
- pin-holes in waling: D and E or E and F
36 1 7 - pin-holes in Adjustable waling extension: 3 and 6
2 8
43
2 8
3 6
50
3 6
57 1 7
64 2 8
71 3 6
1 7
79
1 7
2 8
86
2 8
93 3 6
100 1 7
107 2 5
3 6
114
3 6
1 7
121
1 7
128 2 5
136 3 6
143 1 4
2 5
150
2 8
3 6
157
3 6
164 1 4
171 2 5
178 3 6
1 4
186
1 7
2 5
193
2 8
200 3 6
207 1 4
214 2 5
3 6
221
3 6
999732002 - 03/2016 21
For closures of 50 - 64 cm Determining the pin-fixing positions
with Adjustable waling extension 1.40m Note:

Top50 and formwork sheeting in the infill zone Only the pin-fixing position on the 1st element needs to
be determined.
After the 2nd element has been aligned, all the other
9732-255-01 pin-fixing positions will automatically be apparent.
A B
A Adjustable waling extension 1.40m Top50 A B C A B C

B Where statically necessary - place a tie through the closure.
12345 12345
Beam clamp Top50 9732-565-01
Closure Pin-holes in waling Closure Pin-holes in waling

For fastening the Doka beams H20 to the Adjustable
waling extensions. The beam clamp is held in place by s [mm] A B C s [mm] A B C
a Connecting pin 10cm. 0 5 210 2
2 4 212 1
3 4 213 5
A 5 3 216 4
9 2 219 3
12 1 220 3
13 1 223 2
16 4 225 5
9732-215-01
C
19 3 229 4
B
22 2 230 4
23 2 233 3
A Beam clamp Top50 25 1 236 2
B Connecting pin 10cm 29 4 239 1
C Adjustable waling extension 30 4 240 5
32 3 243 4
33 3 246 3
36 2 249 2
39 5 250 2
40 5 253 5
42 4 256 4
43 4 259 3
46 3 260 3
49 2 263 2
52 5 265 5
53 5 270 4
56 4 273 3
59 3 276 2
60 3 279 1
62 2 280 5
63 2 283 4
66 5 285 3
69 4 289 2
70 4 290 2
72 3 293 5
73 3 296 4
76 2 300 3
79 5 303 2
80 5 306 5
82 4 310 4
83 4 313 3
85 3 316 2
89 2 319 1
90 2 320 5
92 5 323 4
93 5 325 3
22 999732002 - 03/2016
Closure Pin-holes in waling Closure Pin-holes in waling Example:

s [mm] A B C s [mm] A B C ▪ Closure needed: 433 mm
96 4 330 2 Result:
99 3 333 5 - Pin-holes in waling: 2x 'C'
100 3 336 4 - pin-holes in Adjustable waling extension: 2x '3'
102 2 340 3
103 2 343 2 9732-565-02
106 5 345 1
109 4 350 4
110 4 353 3
112 3 356 2
113 3 360 5 A B C A B C
116 2 363 4
119 5 366 3
120 5 370 2
122 4 373 5 1 2345 1 2345
123 4 380 3
126 3 383 2
129 2 386 1
130 2 390 4
132 1 393 3
133 5 396 2
136 4 400 5
139 3 403 4
140 3 410 2
142 2 415 5
143 2 420 3
146 5 423 2
149 4 426 1
150 4 430 4
152 3 433 3
153 3 440 4
156 2 443 4
159 5 450 2
160 5 453 1
163 4 460 3
166 3 463 2
169 2 470 4
170 2 473 3
172 1 480 5
173 5 490 2
176 4 493 1
179 3 500 3
180 3 503 2
182 2 510 4
183 2 520 5
185 5 530 2
189 4 533 1
190 4 540 3
193 3 550 4
196 2 560 1
199 5 570 2
200 5 580 3
203 4 600 1
206 3 610 2
209 2 640 1
999732002 - 03/2016 23
For closures of 3 - 11 cm
with Adjustable waling extension FF20/50 and

Joint plate in the infill zone
Available in heights of 3.0 and 4.0 m, the Joint plates
can be placed on top of one another where needed.
To make the formwork easier to strip:
Approx. 2 hours after pouring, loosen the Joint
plate and pull it out a short way by crane.
9732-216-01
9732-256-01
B
A Joint plate
B Adjustable waling extension FF20/50
24 999732002 - 03/2016
Height adjustment
using "Height adjuster for formwork using Height adjuster WS10-WU16
beams"
The Height adjuster WS10-WU16 is used for vertical
adjustment of timber-beam formwork elements used in
The "Height adjuster for formwork beams" is used for the horizontal.
vertical adjustment of upright Top 50 elements, e.g. on
shafts.
C
a
C
Tr697-200-01
Tr620-200-06
A
a
B
B
D Adjusting range a: max. 24.5 cm

A Height adjuster WS10-WU16
Adjusting range a: max. 24.5 cm B Connecting pin 10cm and Spring cotter 5mm
A Height adjuster for formwork beams C Multipurpose waling
(incl. nuts & bolts etc.)
B Doka beam
Max. load: 3000 kg
C Stiffening board between 2 adjacent beams (site-provided)
D Sliding plate (site-provided)
Ways of operating:
▪ Box nut 50 3/4" and Reversible ratchet 3/4" (with
Max. load: 1000 kg lengthening-piece if needed)
▪ Tie-rod 15.0mm or round steel bar (max. diam.
Ways of operating: 17 mm)
▪ Box nut 50 3/4" and Reversible ratchet 3/4" (with There are holes in the hexagonal nut of the spindle
lengthening-piece if needed) for inserting a tie-rod.
▪ Tie-rod 15.0mm or round steel bar (max. diam.
17 mm)
There are holes in the hexagonal nut of the spindle
using Adjusting spindle M36
for inserting a tie-rod.
The Adjusting spindle M36 is used for vertical adjust-
For custom applications, the footplate can also be fixed ment of horizontal Top 50 elements.
on e.g multipurpose walings.
☞ When using the height adjuster on shaft form-

work, ensure that the platform decking is ade-
quately dimensioned, as the loads act on the
B
decking in a concentrated manner via the spin-

dles! a
Elements can be moved and relocated more
Tr697-201-01
easily using sliding plates. A
Adjusting range a: max. 22 cm

A Adjusting spindle M36 (incl. nuts & bolts etc)
B Multi-purpose waling
C Steel plate (site-provided), e.g. 150x100x10 mm
Max. load: 1000 kg
Ways of operating:
▪ Box nut 24 and Reversible ratchet 1/2"
999732002 - 03/2016 25
90 degree corners
Outside corners
The elements are clamped together with the Universal
angle tie bracket and Tie-rods 15.0.
A A
B B
E F
D D
C C
9732-257-01 9732-258-01
a ... 23° - 64°

A Universal angle tie bracket
B Tie-rod 15.0
C Wing nut 15.0
9732-217-01
D Connecting pin 10cm
E Flange reinforcement
F Plank
CAUTION
Risk of tie overload if not correctly positioned!
➤ Make sure that the Universal angle tie
bracket is bolted into the right holes for the
Multipurpose waling WS10 Top50 or WU12
Top50, depending on which type of waling is
being used!
Bolting holes for Multi-purpose Bolting holes for Multi-purpose

waling WS10 Top50 waling WU12 Top50
9732-381-02 9732-381-01
The flange reinforcement prevents the flange of the

beam breaking when exposed to high oblique pull from
the tie-rod.
E
9732-299-01
E Fit 2 flange reinforcements (strips of formwork sheeting)

between the flanges of the outside beam, so that the form-ply of
the second corner element is supported.
26 999732002 - 03/2016
Inside corners Tying in the Corner waling 20
Corner walings 20 manufactured from 2010 onwards

with Corner waling 20 can also be tied using the Eye-lug tie rod 15.0.
With the Corner waling 20, it is possible to make a gen- E
uine inside-corner element. The Doka beams give the

D
element the necessary rigidity, and also ensure dimen-
sional accuracy.
The adjacent Top 50 elements are fastened with the
normal connector components.
☞ See "Element assembly" for more information

on how to mount the inside corner.
B C
9732-409-02
B Anchoring plate FF20/50

C Formwork element connector FF20/50 Z
D Eye-lug tie rod 15.0
A E Tie-rod 15.0
Max. load on tie-rod: 70 kN

A
A
9732-263-01
Formwork sheet Corner dimension [A]

21mm 54.9 cm
27mm 55.5 cm
A Where statically necessary - place a tie through the Corner wal-
ing 20.
☞ When connecting the Corner waling 20 to

adjacent elements, please remember:
If the Adjustable waling extension (A) reaches
a long way into the Corner waling 20, no Form-
work element connector FF20 Z may be
used on the 2nd leg. Because of the "pull-tight
function hole-grid", it is not possible to mount
the Formwork element connector FF20 Z one
hole-grid further along.
In this case, use an Anchoring plate FF20/50
instead.
9732-261-01
A
A Adjustable waling extension

B Anchoring plate FF20/50
999732002 - 03/2016 27
with Internal angle plate H20 Top50 with Shaft corner waling WS10 Top50
An economical way of making inside corners with a The Shaft corner waling WS10 Top50 is a 90°-welded
closure function. (For closures of up to 32 cm in 1 cm steel waling used for making sturdy corner elements.
increments) This special waling is custom-built on a project-specific
By nailing a form-ply to the end face of standard ele- basis.
ments, these are turned into corner elements. The con- The Shaft corner waling is often used for shaft form-
crete pressure on the end face is transferred by means work (see "Shaft formwork").
of reinforcements (e.g. Fastening plate) on the edge
beam.
9732-260-01
9732-259-01
with Corner plate H20/H36 Top50

Same function as Internal angle plate H20 Top50, but
without the closure function.
9732-408-01
28 999732002 - 03/2016
T-junction Corner connections
with Corner waling 20

The Corner waling 20 allows the form-ties to cross over
in the corner zone. This avoids an excessively wide
spacing a between the form-ties on the opposing ele-
ment.
a
A
9732-262-01
A In-situ support
☞ Do a static check to determine whether shor-

ing/tension anchoring is required to restrain
the formwork (horizontal forces on short
walls/large wall thicknesses).
A A
Rounded surfaces in corner zones
9732-264-01
using Offset plate FF20/50
A Corner waling 20
The Offset plate FF20/50 makes it possible to arrange
Multipurpose walings WS10 Top50 in parallel, for form-
The Offset plate FF20/50 makes it possible to arrange ing large rounded surfaces in corner zones.
Multipurpose walings WS10 Top50 in parallel, as a
means of reinforcing T-junctions.
B
C B A
A
a
C
9732-390-01
TR594-201-01
A Offset plate FF20/50

A
B Connecting pin 10cm
C Multi-purpose waling a ... 10.2 cm
A Offset plate FF20/50
C Multi-purpose waling
999732002 - 03/2016 29
Acute & obtuse-angled corners

For non-right-angled corners, too, the standard compo-
nents of the Large-area formwork Top 50 will always
provide an optimum solution.
☞▪ Important note:
When the angle is re-set, a new Aluminium
locking ring (art.n° 50 0208 020) has to be
fitted.
Outside corners ▪ The angle can only be set at the Doka Cen-
tral Plant in Amstetten, Austria.
In a similar way to the right-angled corners, on outside If there are no planned moments that need to be trans-
corners the elements are also mainly connected using ferred by the connecting plate (i.e. if it is being used as
Universal angle tie brackets. an ordinary user-adjustable form connector), it is suffi-
cient to tighten the threaded joint using ordinary tools
such as the Reversible ratchet
Inside corners 3/4".
In order to achieve the stability required when the form-
work is being lifted, a force of approx. 400 N should be
with Articulated connecting plate A Top50 ..... applied to the approx. 75 cm long lever arm of a
° "Reversible ratchet 3/4" (to give a tightening torque of
approx. 300 Nm).
▪ Can be used on walings of 0.75 m and longer When used in this way as an ordinary user-adjustable
▪ Makes it possible to set two steel walings at any form connector, it is not necessary to insert a new alu-
angle (in a range between 61° and 299°) minium locking ring. The hexagonal bolt M30x90 and
▪ Can be used over and over again the nut of the connection must always be greased
before being tightened.
D
with Half splice plate
Half splice plates are used for fabricating low-cost cor-
ner plates, with any angle, directly on the site.
To make a corner plate in this way, two Half splice
plates are needed. After the formwork has been
plumbed at the prescribed angle, these two plates must
be welded firmly together.
C A
➤ The user is responsible for the integrity of the
B
welded joint!
9732-266-01
A Articulated connecting plate A Top50 ..... °

9732-265-01
D Universal angle tie bracket
D
Permitted load:
The Articulated connecting plate A Top50 .....° is
designed to transfer a permitted bending moment of
E
9 kNm. If tensile forces (e.g. ring tensile forces) are to
be transferred at the same time, the moment load B A
must be reduced accordingly.
C
Permitted bending moment [kNm]
10
8
A Half splice plate
6 B Connecting pin 10cm
4
2 E Weld-seam
9732-100
0
0 20 40 60 80 100 120
Permitted normal force [kN]
30 999732002 - 03/2016
with Swivel joint plate Angular waling WS10 Top50

The Swivel joint plate is an alternative to using two Half The Angular waling is a welded steel waling used for
splice plates welded onto one another. making strong corner elements. The legs are rigidly
▪ Angles of between 45° and 180° are possible. fixed at any desired angle other than 90°.
▪ Rough adjustment is carried out in 35.7 mm incre- This special waling is custom-built on a project-specific
ments (= 1/3 of the hole-grid of the Multipurpose wal- basis.
ing).
▪ Fine adjustment is carried out using the integral 9732-267-01
adjusting thread, with a max. theoretical formwork

deviation of ±2.5 mm.
▪ Use suitable sealing tapes on any gaps which occur
at joints.
C E B A
98005-226-01
D
N 9732-268-01
C A
A Swivel joint plate

B Connecting pin 10cm C B A E
Dimensioning diagram
45
A Angular waling WS10 Top50
40 B Connecting pin 10cm
35 C Multi-purpose waling
Permitted force N [kN]
30 D Universal angle tie bracket

E Splice plate
25
20
180°
15
10 155°
Tr744-100-01
5 45° 90° 135°

0
0 20 40 60 80 100 120 140 160 180 200
Angle 
999732002 - 03/2016 31
Stop-end formwork
Walls thicker than approx. 20 cm
The Anchoring plate FF 20/50 ensures that the loads
are safely transferred into the waling system of the
Top 50 elements.
Maximum permitted load where 2 Connecting pins

10cm are used: 56 kN
Moment of inertia: 97.2 cm4
The tie rods are screwed into the Anchoring plate, and
the correct spacing of the stop-end element is adjusted
using the Super plate 15.0.
A B
C
E
H
F
G
9732-269-01
9732-218-01 A Anchoring plate FF20/50

The Large-area formwork Top 50 is a complete form- B Connecting pin 10cm
work system. As such, it also offers practical solutions C Super plate 15.0
for e.g. the stop-end formwork. D Tie-rod 15.0
☞ Do a static check to determine whether shor-

ing/tension anchoring is required to restrain
the formwork (horizontal forces on short
E
F
G
Doka beam
Nailed-on plank
Multi-purpose waling
walls/large wall thicknesses). H Strip of formwork sheeting
The Anchoring plate FF20/50 can also be

Walls up to approx. 20 cm thick used as a normal element connector (no pull-
tight function).
Planks are simply nailed onto the Top 50 element and
a strip of formwork sheeting is inserted. Combining a Corner connecting plate 90/50
with an Anchoring plate makes it possible to lift
the stop-end element jointly with the wall ele-
ment.
A
Anchoring plates are used on one side, and
Corner connecting plates on the other.
B
9732-270-01
A Planks
B Strip of formwork sheeting
32 999732002 - 03/2016
Window and door openings

Window and door box-outs can be formed quickly and
stripped out non-destructively with box-out clamps.
Planks are fixed in the box-out clamps by means of the
integrated star grip nuts.
s
E A
F
l
a
9732-567-01
Close-up A:
E
D
E
F
A
98112-319-02
a ... clear width of opening

l ... length of plank = a minus 12 cm
s ... plank width = wall thickness
A Box-out clamp
B Top 50 element
C Doka floor prop
D Plank (wall thickness/2-5 cm)
E Board (10/3 cm)
F Double-headed nail
How to mount:
➤ Place the box-out clamps on the ground, fit boards
into them and tighten the star grip nuts.
➤ Fasten the box-outs to the wall formwork with boards
10/3 cm and nails.
➤ Brace vertically and horizontally with suitable floor
props (as statically required).
999732002 - 03/2016 33
34 999732002 - 03/2016
Vertical stacking of panels

The vertical-stacking methods shown here are only Included in scope of supply:
suitable for: ▪ 4 hexagonal bolts M20x70 (width-across 30 mm)
▪ lifting ▪ 4 hexagon nuts M20
▪ setting down and ▪ 4 spring washers A20
▪ crane-handling
the formwork. Note:
☞
Make sure that the bolted connections are tightened
Important note: firmly!
The vertical stacking joint must not be exposed
to loads from concrete pressure or concrete
weight. This means: with board-plates
▪ that the cantilever arms at the beam-joints
must be as short and symmetrical as possi- An in-situ solution that often works well in practice. The
ble, existing holes at the end of the beam can be used for
▪ or that users must take all statically required making the bolted connections.
measures (e.g. extra waling level).
with Stacking plate H20 c
The Stacking plate H20 serves as a bolt-on longitudinal

connector for Doka beams, and is used for vertical
stacking of formwork elements. The plate is bolted onto
the beams through the pre-drilled holes at either end of a
the beam.
b
d
a
9732-274-01
a
9732-273-01
a ... 22.4 cm
b ... 18.0 cm
c ... 11.5 cm
d ... min. 80.0 cm
9772-201-01
Permitted moment: 0.7 kNm

a ... min. 40 cm
Items needed for each beam join:
Permitted moment: Plank*) 115/25, lmin = 80.0 cm 2 pcs.
Hexagonal bolt M20x110 4 pcs.
▪ where outermost hole is 9 cm from edge of beam: Hexagon nut M20 4 pcs.
2.0 kNm
Washer 22 4 pcs.
▪ where outermost hole is 5 cm from edge of beam:
*) It is also possible to use strips of 3-SO 21 or 27 mm formwork sheet
1.5 kNm instead of the planks.
The number of Stacking plates H20 needed will depend

on the overall height of the gang-form:
▪ Up to an overall height of 6.0m: A Stacking plate
H20 must be fastened to every 2nd beam.
▪ Up to an overall height of 8.0m: A Stacking plate
H20 must be fastened to every beam.
In addition, it is advisable to place extra multipurpose
walings across the horizontal joins, in order to
achieve greater stability.
▪ Over 8.0 m, up to a max. overall height of 14.0 m:
A Stacking plate H20 must be fastened to every
beam.
In addition, it is absolutely essential to place extra
multipurpose walings across the horizontal joins, in
order to achieve sufficient stability.
999732002 - 03/2016 35
Shaft formwork
Shaft formwork with Stripping corner Mounting the Framax stripping spindles I
I and Transition plate These mounting instructions apply to both Stripping
spindles I and Stripping spindles I with ratchet.
With the Stripping corner I, the entire shaft formwork 1) Pull out the U-bolt from the stripping spindle.
unit is detached from the wall, in one piece, before 2) Place the stripping spindle on the centering stud of
being lifted and reset by crane. the stripping corner.
Product features: 3) Twist the stripping spindle clockwise until fully
▪ No negative impression in the concrete. engaged.
▪ Formwork set-up and stripping function integrated in 4) Position the ratchet or spindle nut between the
the inside corner (no need for crane – uses stripping holes in the push-rod.
spindles). 5) Fix the stripping spindle with the U-bolt.
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting-brackets and four-part lifting
1
chain).
Two different types of stripping spindle can be used A
for setting up and stripping the formwork: 2 B 5
▪ Framax stripping spindle I with ratchet
▪ Framax stripping spindle I C 3
E
The Transition plate makes it possible to use the Fra- D
max stripping corner I with Large-area formwork

Top 50.
Vertical stacking of Framax stripping corners I Tr750-202-01 Tr750-203-01 Tr750-203-02
A Framax stripping spindle I or

1) Pull out the coupling bolt. Framax stripping spindle I with ratchet
2) Manoeuvre the Stripping corner I into place so that B U-bolt
it is flush with the one below it. C Centering stud of stripping corner
3) Push the coupling bolt back in. D Ratchet or spindle nut
4) Bolt the Stripping corners I together with 2 hexago- E Push-rod
nal bolts M16x45.
Operating the Framax stripping spindle I with
ratchet
B ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
A 15.0 of the ratchet.
➤ Setting up:
C - shift the change-over lever into the "L" position
- turn the ratchet clockwise
➤ Stripping:
9764-281-01
- shift the change-over lever into the "R" position

- turn the ratchet anti-clockwise.
A Coupling bolt
B Stripping corner I D
B
C Hexagonal bolt M16x45
C
A
Tr706-202-01
A Tie-rod 15.0mm
B Weldable coupler 15.0
C Ratchet
D Change-over lever
36 999732002 - 03/2016
Operating the Framax stripping spindle I Connections

➤ Push a Tie-rod 15.0mm through one of the holes in
the spindle nut.
➤ Setting up: Twist the spindle nut clockwise. D
F
➤ Stripping: Twist the spindle nut anti-clockwise.
A
B
Tr709-201-04
E
D Framax quick-acting clamp RU

Tr750-204-01
E Connecting pin 10 cm with spring cotter

F Framax screws (not included in scope of supply)
A Tie-rod 15.0mm
B Spindle nut ☞ In order to obtain the full available stripping-
play, make sure that the Framax quick-acting
clamps RU are mounted at staggered heights
Adjustment range of Transition plate (i.e. not opposite one another).
Supporting the plywood face

a
Tr709-201-01
Max. spacing c [cm] between 2 transition plates
(form-ply not supported by Framax moulded timber
or squared timber)
Permitted formwork pressure
[kN/m2]
Formwork sheet 30 40 50 60 70
E 3-ply sheet 21mm 15 10 10 -- --
Multi-ply sheet 18mm 40 30 25 20 15
A C b B D Multi-ply sheet 21mm 50 40 35 30 25
a ... 42.5 - 55.0 cm

b ... Adjusting range 12.5 cm, in 2.5 cm increments
Number of quick-acting clamps RU needed (form-
ply supported by Framax moulded timber or
A Multi-purpose waling squared timber)
B Transition plate 18mm or 21mm Spacing c [cm] N° of quick-acting clamps RU
C Connecting pin 10cm and Spring cotter 5mm Max. 30 1
D Framax stripping corner I Max. 60 2
E Quick-acting clamp RU Max. 90 3
Possible sizes of shaft

Length of WS10 Top50 waling Width of shaft A
[cm] min. [cm] max. [cm]
75 160 185
100 185 210
125 210 235
150 235 260
B
175 260 285
200 285 310 C
c
225 310 335

250 335 360
Tr709-201-02
275 360 385

300 385 410
A Transition plate
B Framax quick-acting clamp RU
C Moulded timber or squared timber
999732002 - 03/2016 37
Shaft formwork closed ready for pour Shaft formwork stripped ready for lifting
9732-391-01 9732-392-01
Form-tie zones: Stripping play:a
x
9732-392-02
b
9732-391-02
x ... 16.5 - 22.0 cm a ... 3.0 cm
☞▪
b ... 6.0 cm
Important note:
Only tie through the waling.
It is not permitted to tie through the Transition
plate.
▪ The outside and inside formwork must be
dimensioned in line with the structural-
design requirements for the Large-area
formwork Top 50 and a permitted waling
load of 90 kN/m!
38 999732002 - 03/2016
Lifting by crane Shaft formwork with Corner spindle,

Shaft waling squaring plate and
Inside corner plate
9732-291-01
For inside formwork in narrow cross-sections (e.g. lift

shafts, stairwells etc.), the
▪ Corner spindle,
▪ Shaft waling squaring plate and
▪ Inside corner plate
can be used to enable rapid striking of the formwork
and lifting of the complete shaft formwork, in one piece.
9785-202-01
B
 ... max. 15° A
A Lifting-bracket
B Four-part lifting chain
C
The crane hook on the Stripping corner I is not

allowed to be used for lifting the shaft form- D
b
work.
➤ The shaft formwork must only be lifted 9732-293-01
E a
using lifting-brackets, or in one piece with a ... 6 cm
the shaft platform. b ... 10 cm
A Corner spindle
Permitted weight of the shaft formwork: B Shaft waling squaring plate
4000 kg with 4 lifting-brackets C Connecting pin 10cm
Reason: 15° oblique pull in both directions D Inside corner plate
E Form-tie
The elements of the inside formwork incorporate:

▪ Shaft corner walings or
▪ Multipurpose walings with Corner walings 20
999732002 - 03/2016 39
Opening the formwork Doka shaft platform

With its telescopic shaft beams, this platform can
accommodate any dimension of structure. The inside
formwork can be "parked" on the platform and reposi-
tioned together with the platform.
Follow the directions in the 'Shaft platform' User
Information booklet.
9732-292-01
➤ Loosen the form-ties on one half of the formwork.

➤ Remove the form-ties from the other half of the form-
work.
➤ Remove all 4 connecting pins from the Shaft waling
squaring plates.
➤ Loosen the Corner spindles and Inside corner plates.
➤ Pull out the Inside corner plates by crane.
➤ Use the Corner spindles to pull the Inside formwork
approx. 2 - 3 cm together.
➤ Remove the remaining form-ties.
➤ Use the Corner spindles to pull the Inside formwork
approx. 2 - 3 cm further together.
➤ Lift and reposition the entire inside formwork.
9732-294-01
To make the formwork easier to strip: Approx. 2

hours after pouring, loosen the Inside corner
plate and pull it out a short way by crane.
Lifting by crane
Use suitably long lifting-chains or 3 two-part lifting
chains in order to avoid oblique pull (depending on the
size of the shaft).
9727-358-01
If there is too much oblique pull, a stiffening reinforce-

ment will be needed.
For further information, see the section headed "Reset-
ting by crane".
40 999732002 - 03/2016
Circular formwork
Curved structures can be formed with Half splice plates with Swivel joint plate
or Swivel joint plates. For more detailed information on
these plates, see the section headed "Acute and
obtuse-angled corners".
Profiled timber formers are placed between the Doka
beams and the form-ply to provide the desired shape.
Minimum bending radii of Doka formwork sheets:

Formwork sheet Grain direction of face layer Min. radius [m]
C
Transverse 2.0
Dokaplex 9mm
Longitudinal 3.5
Transverse 4.0
Dokaplex 18mm
Longitudinal 7.0 D
Transverse 5.0
Dokaplex 21mm
Longitudinal 8.0
E B A
Transverse 3.5
Doka 3-SO 21mm
Longitudinal 8.0
98005-227-01
Transverse 5.0
Doka 3-SO 27mm
Longitudinal 10.0
A Swivel joint plate
Smaller radii can be achieved by cutting into the B Connecting pin 10cm
formwork sheets or by using strips of formwork C Profiled timber former
sheeting. D Doka beam
E Multi-purpose waling
with Half splice plate
B
A
E
F
D
C
9732-295-01
A Half splice plate

C Profiled timber former
D Doka beam
E Multi-purpose waling
F Weld here after the formwork has been plumbed and aligned
Example - formwork for a circular tank
9732-296-01
999732002 - 03/2016 41
Plumbing accessories
For more information, see the Calculation
Guide "Wind loads to the Eurocodes" or ask
your Doka technician!
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
Example: Where the formwork height is 7.00 m, the fol-

lowing are needed for every 8.00 m wide gang-form:
▪ 2 Panel struts 340
▪ 2 Eurex 60 550
Universal dismantling tool
The easy way to turn the spindle nuts.
9732-219-01
Possible ways of connecting to the

multipurpose waling
Plumbing accessories brace the formwork against wind
loads and make it easier to plumb and align.
☞
Horizontal waling
Important note: Vertical waling
Option 1 Option 2
The formwork panels must be held stable in
every phase of the construction work! A B A B A
Please observe all applicable safety regula-

tions!
9729-280-01 9729-279-01 9729-281-01

CAUTION
There is a risk of the formwork tipping over in A Prop head EB
high winds. B Connecting pin 10cm + Spring cotter 5mm
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged
work-breaks, always take extra precautions Fixing to the ground
to fix the formwork in place.
Suitable precautions: ➤ Anchor the plumbing accessories in such a way as to
- set up the opposing formwork resist tensile and compressive forces!
- place the formwork against a wall
- anchor the formwork to the ground Drilled holes in the footplates
Panel struts Eurex 60 550
Permitted spacings [m] of the plumbing accesso- b a d d c
ries:
Panel strut
Formwork height [m] Eurex 60 550
340 540
3.00 4.00
9727-343-01 9745-214-01
4.00 3.00
5.00 3.00 a ... diam. 26 mm
6.00 2.00 b ... diam. 18 mm
7.00 4.00 4.00 c ... diam. 28 mm
d ... diam. 18 mm
8.00 3.00 4.00
The values apply where the wind pressure we =
0.65 kN/m2. This results in a dynamic pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater
wind loads encountered at exposed formwork-ends
must be constructionally sustained by additional plumb-
ing accessories (e.g. struts or pipe-braces). In cases
where higher wind pressure is encountered, the num-
ber of struts must be determined by statical calculation.
42 999732002 - 03/2016
Anchoring the footplate Panel struts

The Doka express anchor can be re-used many times
over - the only tool needed for screwing it in is a ham- Product features:
mer. ▪ Can be telescoped in 8 cm increments
▪ Fine adjustment by screw-thread
▪ All parts are captively integrated - including the tel-
escopic tube (has safety stop to prevent dropout)
Panel strut 340 Panel strut 540

A
B
C
TR632-201-01
A Doka Express anchor 16x125mm

B Doka coil 16mm
Characteristic cube compressive strength of the con-

crete (fck,cube): min. 15 N/mm2 or 150 kg/cm2 (C12/15
grade concrete)
B
a
C
Follow the Fitting Instructions!
Required safe working load of alternative anchors a

A
for foot-plates: C C
9732-275-01
Rd 20.3 kN (Fpermissible 13.5 kN)
9732-278-01
α α α
Follow the manufacturer's applicable fitting instruc-
tions.
b b
a ... 190.8 - 341.8 cm a ... 310.5 - 549.2 cm

b ... 134.6 - 185.5 cm b ... 228.1 - 277.2 cm
 ... approx. 60°
A Panel strut 340 IB
B Panel strut 540 IB
C Prop head EB
999732002 - 03/2016 43
Eurex 60 550 used as a shoring & Example of a possible combination of Type 4
plumbing accessory
G
As the "Doka plumbing strut Eurex 60 550" - fitted with D
the appropriate accessories - this prop can also be
used for shoring high wall formwork.
▪ Can be connected directly – without modification – to
Doka framed formwork and Doka timber-beam form-
work A
▪ The "Adjusting strut 540 Eurex 60 IB" makes han-
dling much easier, especially when the formwork is
being transferred.
▪ Can be telescoped in 10 cm increments, with contin-
uous fine adjustment. C
Follow the directions in the "Eurex 60 550" User

Information!
9732-359-01
G
F
α α α
E
a ... 361.0 - 600.4 cm

 ... approx. 60°
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
C Coupler Eurex 60
D Connector Eurex 60 IB
E Plumbing strut shoe Eurex 60 EB
F Adjusting strut 540 Eurex 60 IB
G Prop head EB
A good rule of thumb here is:

The length of the shoring & plumbing accessory (i.e.
the complete Eurex 60 550 plumbing-strut assembly)
= the height of the element to be shored.
9745-208-01
1 2 3 4 5
Plumbing strut shoe Eurex 60 EB (E)
Adjusting strut 540 Eurex 60 IB (F)

Plumbing strut Eurex 60 550 (A)
Extension Eurex 60 2.00m (B)
Connector Eurex 60 IB (D)

Extension length L [m]
Coupler Eurex 60 (C)
Prop head EB (G)
Weight [kg]
Type
1 3.79 - 5.89 1 — — 1 1 1 2 91.1

2 5.79 - 7.89 1 1 — 1 1 1 2 112.4
3 7.79 - 9.89 1 2 — 1 1 1 2 133.7
4 7.22 - 11.42 2 — 1 1 1 1 2 142.5
5 9.22 - 13.42 2 1 1 1 1 1 2 163.8
44 999732002 - 03/2016
999732002 - 03/2016 45
Pouring platforms with single brackets

Doka brackets can be used to make pouring platforms Universal brackets
that can easily be assembled by hand.
They can be attached to any point on the Doka beam.
This also makes it possible to erect intermediate plat-
forms.
h
b
9732-285-01
Width b Height h
Universal bracket 90 87 160
Universal bracket 60 57 106
Permitted service load: 1.5 kN/m2 (150 kg/m2)

Load Class 2 to EN 12811-1:2003
9732-220-01
Max. influence width: 2.00 m
Preconditions for use:

Observe all applicable safety regulations.
Only fix the pouring platform onto formwork construc-
tions that are sufficiently stable to transfer the
expected loads.
Ensure that the formwork gang has sufficient stiff-
ness.
Shore the formwork in a windproof manner when
erecting it and when it is temporarily placed in the
standing position.
☞ The brackets must be secured against acciden-

tal lift-out
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deck-
boards and guard-rail boards.
46 999732002 - 03/2016
Universal bracket 90 Top scaffold bracket L

Board thicknesses for spans of up to 2.50 m:
▪ Deck-boards min. 20x5 cm
▪ railing planking min. 15/3 cm
Deck-boards and guard-rail boards: Per 1 metre
h
b
length of platform, 0.9 m2 of deck-boards and 0.8 m2 of
guard-rail boards are needed (site-provided).
9732-286-01
Fastening the deck-boards: with 5 square bolts
M10x70 and 1 square bolt M10x180 per bracket
(included with product).
Fastening the guard-rail boards: with 4 nails per
bracket (not included with product).
Using scaffold tubes b ... 62 cm

h ... 115 cm
A
B Permitted service load: 1.5 kN/m2 (150 kg/m2)

Max. influence width: 2.00 m
Board thicknesses for centre-to-centre spans up to

2.50 m:
▪ Deck-boards min. 20/5 cm
9705-226-01
▪ Guard-rail boards min. 15/3 cm

Tools: Fork spanner 22 for mounting the couplers and scaffold tubes. length of platform, 0.65 m2 of deck-boards and 0.6 m2
A Screw-on coupler 48mm 95 of guard-rail boards are needed (site-provided).
B Scaffold tube 48.3mm Fastening the deck-boards: with 3 square bolts
M10x120 per bracket (not included with product).
Fastening the guard-rail boards: with nails
Universal bracket 60
Using scaffold tubes
Board thicknesses for centre-to-centre spans up to
2.50 m:
▪ Deck-boards min. 20/5 cm C
▪ Guard-rail boards min. 15/3 cm
B
D
length of platform, 0.6 m2 of deck-boards and 0.6 m2 of
guard-rail boards are needed (site-provided). A
Fastening the deck-boards: with 3 square bolts
9705-227-01
M10x120 per bracket (not included with product).
Fastening the guard-rail boards: with nails
Using scaffold tubes: Tools: Fork wrench 22 for mounting the couplers and scaffold tubes.
see Universal bracket 90
A Scaffold tube connection
B Scaffold tube 48.3mm
C Screw-on coupler 48mm 50
D Hexagon bolt M14x40 + hexagon nut M14
(not included with product)
999732002 - 03/2016 47
Possible ways of fixing Sideguards on exposed platform-

ends
WARNING
On pouring platforms that do not completely encircle
Risk of accidental lift-out if the Universal
the structure, suitable sideguards must be placed
bracket is fixed to a multipurpose waling!
across exposed end-of-platform zones.
➤ Fix the bottom strut of every bracket with
28x60 nails or a hexagon screw M10x140
and hexagon nut M10, on both sides of the Edge protection system XP
strut.
In multipurpose wal-
In upper hole in beam In lower hole in beam
ing
A
a
B
9732-288-01
9732-289-01
9732-287-01
C
D
E
a ... 9 cm
CAUTION
➤ In the case of H20 N and P Doka beams
9732-220-02
where the first drilled hole is 5 cm from the
end of the beam, it is not allowed to fix the
bracket in the top hole in the beam!
A Guard-rail board min. 15x3 cm (site-provided)
B Handrail post XP 1.20m
C Railing clamp XP 40cm
D Toeboard holder XP 1.20m
E Pouring platform
How to mount:
➤ Fasten Railing clamps XP onto the decking of the
pouring platform, by tightening the wedge (clamping
range 2 to 43 cm).
➤ Working from below, push a Toeboard
holder XP 1.20m onto the Handrail post XP 1.20m.
➤ Push the Handrail post XP 1.20m into the post-hold-
ing fixture on the Railing clamps XP until the locking
mechanism engages.
➤ Fix guard-rail boards to the handrail post plates with
nails (diam. 5 mm).
Handrail clamp S
Follow the directions in the “Handrail clamp S”

User information!
48 999732002 - 03/2016
Pouring platforms
can be quickly readied for use, and make concreting Xsafe plus platform
both easy and safe.
These pre-assembled, fold-out working platforms
with their integral side railings, self-closing man-
hole lids and integrable ladders are ready for imme-
diate use and greatly improve workplace safety.
Follow the directions in the 'Platform system
Xsafe plus' User Information booklet!
A B
98040-356-01
B
A Xsafe plus platform

B Xsafe plus lifting adapter for beam formwork (2 adapters per
platform)
9732-424-01
Permitted service load: 1.5 kN/m2 (150 kg/m2)

Preconditions for use:
Only fix the pouring platform onto formwork construc- Preconditions for using the Xsafe plus platform with
tions that are sufficiently stable to transfer the the Xsafe plus lifting adapter:
expected loads. ▪ max. one platform level
Shore the formwork in a windproof manner when
▪ max. element height when assembled face-down on
the ground, with a gang-form width of 2.50 m: 6.00 m
erecting it and when it is temporarily placed in the
standing position. Mounting the lifting adapter onto the platform:
➤ Use a Connecting pin 10cm and Spring cotter 5mm
Ensure that the formwork gang has sufficient stiff-
to mount the lifting adapter to the platform.
ness.
Observe all applicable safety regulations.
98040-357-02
C Connecting pin 10cm and Spring cotter 5mm of the Xsafe plus
platform
999732002 - 03/2016 49
Lifting the platform onto the formwork: Lifting the platform off the formwork:
➤ Lift the lifting-bracket by hand to easily attach the ➤ Attach a four-part lifting chain to the platform and
Doka 4-part chain. raise it.
When the platform is raised by the four-part lifting
chain on the safety hook, the platform is automati-
cally unlocked.
Do a sight check to make sure that the safety
hooks have been unlocked!
98040-357-03
➤ Attach a four-part lifting chain (e.g. Doka 4-part chain

3.20m) to the platform and hoist it towards the form-
work.
98040-358-03
98040-358-04
9732-427-01
➤ Fix the platform in the top waling.

➤ Detach the four-part lifting chain.
The safety hooks latch into place automatically.
Do a sight check to make sure that the safety
hooks have latched into place!
The platform is now secured against accidental lift-out.
a
9732-428-01 9732-429-01
a ... 358 mm (distance between Platform decking and Multi-purpose

waling)
A Safety hook
50 999732002 - 03/2016
Extending the platform to either side Moving the formwork and the platform in one
piece
The platform can be lengthened at either end by using
the Xsafe plus platform extension 0.60m. The formwork and the Xsafe plus platform can be
moved / lifted in one piece.
☞
CAUTION
If the formwork is lifted with the pouring platform
Platforms with platform extensions can tip up. still mounted to it, the platform must be secured
Falling hazard! so that it cannot slip to either side.
➤ Do not step onto the platform extension
until the safety hooks have been fixed in Repositioning:
place.
➤ Fix the safety hooks of both Lifting adapters
in place with the Connecting pins 10cm and
the Spring cotters 5mm.
9732-429-02
D
9732-425-01
D Lifting-bracket
Lifting / laying down:
9732-425-02
a ... max. 6.00 m
CAUTION
It is not permitted to lift or lay down formwork
units with heights of >6.00 m!
➤ In these cases, remove the platform before
lifting / laying down the formwork.
999732002 - 03/2016 51
Framax pouring platform U

1.25/2.70m 15°
☞▪ It is NOT allowed to place the formwork on its

side while the pouring platform is still
mounted! B
▪ For length adjustments, it may be necessary

to place floor planking as a bridge (max.
50 cm) between two platforms. Minimum A
plank overlap: 25 cm.
Pre-assembled, collapsible, ready-to-use platform with
width of 1.25 m for convenient, safe working.
9732-358-01
1.00 m
A Top50 adapter for Framax pouring platform U

B Framax pouring platform U
Preparing the pouring platform:

➤ Tilt up the guard rails and lock them in position.
0m
2.7
1.2
5m
9727-262-01
9727-394-01
Permitted service load: 1.5 kN/m2 (150 kg/m2) ➤ Put both side stops into position.
Other possible areas of use for the Framax

pouring platform U:
▪ Doka framed formwork Framax Xlife and
Alu-Framax Xlife A
▪ Doka wall formwork FF 20 (with FF20

adapter for Framax pouring platform U) 9727-395-01
▪ The guard rail can be locked in either of two posi- A Side stop
tions:
- vertical
➤ Close the decking with the tilt-back board.
- tilted by 15°
▪ With the aid of the Top50 adapter for Framax pouring Mounting the adapter:
platform U, the Framax pouring platform U can be ➤ Using a four-part lifting tackle, slightly raise the pour-
fixed in the waling of the Top 50 elements (2 adapting platform.
ers per pouring platform). ➤ Dismount the screw from the platform connector of
the adapter.
➤ Push the telescopic tube of the adapter into the bot-
tom tubular opening on the Pouring platform U.
➤ Replace and tighten the screw on the platform con-
nector of the adapter.
➤ An extra plank can be mounted where necessary
(leave recesses for the adapters).
52 999732002 - 03/2016
➤ When you have mounted the adapters on the Pour- ➤ Secure the platform against accidental lift-out:
ing platform U, lay it back on the ground. Raise the safety catches and latch them into the front
position (the claw grips behind the steel waling).
Check that the safety catches (A) are in the
A right position!
C
B
9732-358-02
A
9732-358-04
A Screw
B Telescopic tube The safety catches on the adapters can be
C Extra plank operated from ground level, using a plank.
Lifting the platform onto the formwork:

➤ Attach a four-part lifting chain to the hoisting points ➤ Detach the four-part lifting chain.
of the adapters at the front, and to the lifting-brackets Lifting the platform off the formwork:
of the platform railings at the rear. ➤ Attach a four-part lifting chain to the hoisting points
of the adapters at the front, and to the lifting-brackets
of the platform railings at the rear.
➤ Release the safety catch by hand.
➤ Lift the pouring platform out of the way.
Transporting, stacking and storing
Single collapsed
Stack of 10 Framax pouring platforms U
platform
9732-358-05
b
➤ Raise the safety catches of the adapters and latch

them into the rear position.
d
➤ Move the supporting profiles into the horizontal and

slot the Pouring platform U onto the adapters on the
f
e
steel walings.
c
g
a 9727-398-01 9727-393-01
a ... 268 cm
b ... 295 cm
9732-358-03 c... 10 x 18.7 cm
d... 31 cm
e... approx. 218 cm
f... 142 cm
A g... 50 cm
A Safety catches
B Supporting profile
999732002 - 03/2016 53
Sideguards on exposed platform-

ends
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.
Note:
with the C24 category of EN 338.
Side handrail clamping unit T
D
B
9732-421-01
A Side handrail clamping unit T

B Clamping part
C Integrated telescopic handrail
D Guard-rail board min. 15x3 cm (site-provided)
E Pouring platform
How to mount:
➤ Fasten the clamping component to the floor planking
of the pouring scaffold, using the wedge (clamping
range 4 to 6 cm).
➤ Slot in the railing.
➤ Extend the telescopic railing to the desired length
and secure it.
➤ Insert toeboard (guard-rail board).
54 999732002 - 03/2016
Opposing guard-rail
If there are work platforms mounted on one side of the ➤ Tilt the safety barrier outward.
formwork only, then a fall-protection barrier must be
mounted to the opposing formwork.
Note:
with the C24 category of EN 338. F
Edge protection system XP
9732-220-05
A
a F Safety bolt
C
The safety bolt now automatically drops and secures
the tilted barrier unit.
Do a sight-check to make sure that the safety
bolt is in the correct position!
B Types of safety barrier:

Protective grating Guard-rail boards
D
E
9732-220-03
b
 ...15°
A Handrail post XP 1.20m
B Timber-beam formwork adapter XP
9732-220-06
9732-220-07
C Protective grating XP or guard-rail boards
If necessary (e.g. to enlarge the available work-

a ... 143 cm
space during pouring), the safety barrier can be b ... 103 cm
tilted outward by 15°.
D Protective grating XP
➤ Push up the safety bolt on the Adapters XP until the
E Guard-rail board
spring snaps into place (allow for overlap between
☞
protective gratings and/or guard-rail boards).
Important note:
When guard-rail boards are used to make the
safety barrier, it is not allowed to fit guard-rail
boards in the top handrail-post plates.
F
9732-220-04
F Safety bolt
999732002 - 03/2016 55
Assembly Lifting by crane

The opposing guard-rail can be mounted to both
upright and face-down (ground-assembled) gang-
forms. G
➤ Mount the Timber-beam formwork adapter XP to the
Top 50 element, fixing it on firmly with the wedge.
B
H
9732-419-01
9732-418-02
G Doka 4-part chain 3.20m

H Lifting-bracket
B Timber-beam formwork adapter XP
When lifting gang-forms together with opposing
Make sure that the adapter is fitted on cor- guard-rails assembled from the Edge protection
rectly and is resting solidly on the top plank system XP, remember the following points:
(there must be 10 cm between the clamping ▪ The guard rails must be in the vertical position when
part and the end of the beam)! the gang-form is raised or laid down.
▪ Elastic deformation of the guard rails may occur
because the 4-part chain is resting against the pro-
tective grating or guard-rail boards while the gang-
form is being lifted.
▪ When a gang-form is lifted, repositioned or laid
a
down, the 4-part chain must not be led around the

protective grating or the guard-rail board.
9732-220-08
a ... 10 cm
➤ Push the Handrail post XP 1.20m into the post-hold-

ing fixture on the Timber-beam formwork adapter XP
until the locking mechanism engages. 9732-419-02
➤ Fit on a Protective grating XP or guard-rail boards.

➤ Fix the Protective grating XP to the Handrail post XP Make sure that the 4-part chain is in the right
with Velcro® fasteners 30x380mm, or fix on the position:
guard-rail boards with nails (diam. 5 mm). ▪ Placing down onto the form-ply
side
▪ Picking up from this position
9732-419-03 A
▪ Placing down onto the back-

face of the formwork (e.g. for
C
cleaning the form-facing)
▪ Picking up from the cleaning
position A
9732-418-01
▪ Repositioning the upright gang-
A Handrail post XP 1.20m form
C Protective grating or guard-rail boards
9732-419-04
A Form-ply side
56 999732002 - 03/2016
Structural design
b
9732-420-01 a a b
a ... support centres

b ... cantilever
Note:
The wind conditions likely to be encountered in Europe,
in accordance with EN 13374, are largely recognised
by the dynamic pressure q=0.6 kN/m2 (highlighted in
the tables).
Permitted support centres (a)

Dynamic pressure q [kN/m2]
0.2 0.6 1.1 1.3
Protective grating XP 2.5 m -
support centres
Guard-rail board 2.4 x 15 cm 1.9 m

Guard-rail board 3 x 15 cm 2.7 m 2.4 m 2.0 m
Permitted
Guard-rail board 4 x 15 cm 3.3 m 2.4 m 2.0 m
Permitted cantilever (b)

Dynamic pressure q [kN/m2]
0.2 0.6 1.1 1.3
Protective grating XP 0.6 m 0.4 m -
Permitted
cantilever
Guard-rail board 2.4 x 15 cm 0.5 m

Guard-rail board 3 x 15 cm 0.8 m
Guard-rail board 4 x 15 cm 1.4 m
999732002 - 03/2016 57
Ladder system
The Ladder system XS permits safe vertical access to Assembly
and from the intermediate platforms and pouring plat-
forms:
▪ when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
▪ when opening/closing the formwork ➤ Pre-assemble elements face-down on an assembly
▪ when placing the reinforcement bench (see "Inter-panel connections").
▪ during pouring ➤ Only mount the platforms and panel struts to the ele-
ment when this is in the flat position (see "Pouring
Note: platforms" and "Plumbing accessories").
The Ladder system XS must be implemented in such a
way that all national regulations are complied with. Attaching connectors to the formwork
WARNING
➤ The Ladders XS may only be used as part of
☞ Important note:
➤ The Ladder system XS is normally mounted
the XS system, and must NOT be used sep- inside an element (i.e. not to either side of it).
arately (as "lean-to" ladders). ➤ If this is not possible (e.g. because of a sup-
porting construction frame), then a beam
grille (consisting of min. 4 Doka beams) can
be attached on one side of the element to
make this possible. This also makes it possi-
ble to change quickly to another position.
➤ Place the "Connector XS wall formwork" onto the
Multi-purpose waling near the top of the formwork
and place a squared timber under it (pressure point).
Nail the squared timber to the Doka beams.
➤ Fasten the "Connector XS wall formwork" to the wal-
ing with a tie-rod and 2 super plates.
9732-394-01
B
C
A
D
9732-393-01
9732-394-03
C
A
C
B
A Connector XS wall formwork

B Tie-rod 15.0 (Length = 0.40 m)
C Super plate 15.0
D Squared timber 10x10 cm (site-provided)
➤ Place the "Connector XS wall formwork" onto the

Multi-purpose waling near the bottom of the form-
work (no need for a squared timber).
58 999732002 - 03/2016
➤ Fasten the "Connector XS wall formwork" to the wal- ➤ Close the safety hooks, re-insert the push-in bolt and
ing with a tie-rod and 2 super plates. secure it with a linch pin.
B
C
B
C a
9732-394-02 9732-395-02
A Connector XS wall formwork – in the front position (a) for one single ladder
B Tie-rod 15.0 (Length = 0.40 m) – in the rear position (b) in the telescoping zone (for 2 ladders)
C Super plate 15.0 B Safety hooks
C Ladder XS
➤ For formwork heights above 5.85 m, an extra Con-
nector XS Wall formwork must be attached in the ➤ Mount the Securing barrier XS to the ladder, with fix-
same way near the middle of the formwork (i.e. ing hooks and wing-nuts.
approx. half-way up).
This extra connector prevents the ladder swaying
when site crew climb up or down it. D
Fixing the ladder
to the top "Connector XS Wall formwork"

➤ Pull out the push-in bolt, and pivot the two safety
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Close the safety hooks. 9764-256-01
➤ Insert the push-in bolt into whichever rung of the lad- D Securing barrier XS
der is suitable for the height of the formwork, and
secure it with a linch pin.
The components needed for mounting the Securing
barrier XS are captively attached to it.
C
B
9732-395-01
- in the front position (a)

A Push-in bolt
B Safety hooks
C System ladder XS 4.40m
to the bottom "Connector XS Wall formwork"

➤ Pull out the push-in bolt, pivot both safety hooks out
of the way, and place the ladder onto the Connector
XS.
999732002 - 03/2016 59
☞
Ladder system XS for heights above 3.75 m
Important note:
Telescoping ladder extension (for adjusting to ➤ Always observe all relevant safety regula-
ground level) tions applying to the use of the Ladder cage
XS in the country in which you are operating
➤ To telescope the ladders past one another, lift the (e.g. in Germany: BGV D 36).
safety latch on the ladder and fix the Ladder exten-
sion XS 2.30m onto the desired rung of the other lad- ➤ Attach the Ladder cage exit XS (the bottom of the
der. cage must always be at the same height as the plat-
form). The safety latches prevent the cage from
C
being accidentally lifted out.
A
Tr625-201-04
Close-up
C
B
F
9732-396-01
D Ladder cage exit XS

Tr625-201-03
F Safety latch
A System ladder XS 4.40m
B Ladder extension XS 2.30m
➤ Attach further ladder cages, in each case to the next
C Safety latch
available rung.
A telescoping join between two Ladder extensions
XS 2.30m can be made in the same way.
Permanently fixed ladder extension
➤ Insert the Ladder extension XS 2.30m into the
uprights of the System ladder XS 4.40m, with its
hooking brackets facing downwards, and fasten it. E
Tighten the screws only very slightly!
A
C
9732-393-03
E Ladder cage XS
Tr625-202-01 F Safety latches (lift-out guard)
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
Two Ladder extensions XS 2.30m can be fixed

together in the same way.
60 999732002 - 03/2016
Items needed Exit onto an intermediate platform
Formwork height Basic rule:

Connectors + ladder 2.70- >3.25- >6.00-
3.25 m 6.00 m 8.00 m
▪ The number of "Connectors XS wall formwork" and
Connector XS wall formwork 2 2 3
ladder components is shown in the "Items needed"
table.
System ladder XS 4.40m 1 1 1
Ladder extension XS 2.30m 0 1 2 ▪ For each additional exit, one "Ladder cage exit XS"
Tie-rod 15.0 galvanised ..... m and one "Securing barrier XS" are required.
2 2 3
(length: 0.40 m) ▪ Any over-large openings above the intermediate
Super plate 15.0 4 4 6 exit must be reduced with a Ladder cage XS
Squared timber 10x10 cm 1 1 1 0.25m.
Formwork height Mounting the Ladder cage XS 0.25m

Ladder cage 2.70- >3.15- >4.05- >5.40- >6.60- >7.65-
3.15 m 4.05 m 5.40 m 6.60 m 7.65 m 8.00 m
➤ Hook the ladder cage into an empty rung and secure
it against accidental lift-out.
Ladder cage
1 1 1 1 1 1
exit XS 1)
Securing bar- 1 2
1 1 1 1 1 1
rier XS 1)
Ladder cage
0 1 2 3 4 5
XS 1.00m 1)
1) No allowance made here for intermediate exits.
9764-269-01 9764-270-01
9732-393-02
999732002 - 03/2016 61
Combining different formwork systems

Top 50 and FF 20 timber-beam formwork can be com- Example of combination with Circular formwork
bined with the following formwork systems: H 20
▪ Framax Xlife framed formwork
B
▪ Alu-Framax Xlife framed formwork
A
▪ Circular formwork H 20
The Transition plate 18mm or 21mm is needed for this.
C D
F E
Example of combination with Framax Xlife framed

formwork
Tr709-203-01
A B
C D
9732-397-01
A Transition plate 18mm or 21mm

B Framax quick-acting clamp RU
C Connecting pin 10cm
F G
D Spring cotter 5mm
E E Moulded timber support
F Timber-beam formwork
G Framax Xlife framed formwork
H Circular formwork H 20
Can be combined with Doka wall formwork

FF 20:
If the spacing of the walings is suitably
adjusted, Top 50 elements can be combined
with FF 20 ready-assembled elements. This
enables users to supplement the available
formwork with existing FF 20 equipment at
short notice.
62 999732002 - 03/2016
Lifting by crane
with lifting-brackets and pressure Max. load:
bracing ▪ 1300 kg per lifting-bracket where the space
between the walings (x) is less than 0.75 m
▪ 1000 kg per lifting-bracket where the space
between the walings (x) is from 0.75 m to 1.00 m
C
C
9732-297-01
9732-298-01
A
A Lifting-bracket
B Doka beam
C Pressure bracing (plank 4.5x20 cm)
For instructions on mounting the lifting-bracket and

pressure bracing (top plank), see 'Element assembly'.
For your own safety, please also observe the following
points:
▪ Only set down the elements, or stack of elements, on
flat surfaces that are capable of supporting the load.
▪ Do not detach an element from the crane until it has
been safely set down.
▪ Never climb onto the stack of elements.
9732-224-01
▪ Never set down the units in such a way as to impose

loads on platforms and brackets.
The crane cables for lifting the elements are fastened

to the lifting-brackets. These are bolted onto the webs
of the Doka beams.
If necessary, the Lifting brackets can also be connected
to the holes in the multipurpose walings (e.g. where ele- 9729-341-01
ments are being used with vertical walings).
CAUTION
➤ It is strictly prohibited to lift the formwork
without pressure bracing.
Spread-angle of slinging chains: max. 30°.
▪ Shore the formwork in a windproof manner
when erecting it and when it is temporarily
placed in the standing position.
999732002 - 03/2016 63
Enhanced requirements for fair-faced concrete

Examples of enhanced requirements: Open formwork
▪ Architectural requirements
▪ Special requirements regarding planeness of the
concrete surface
For more information on the topic of fair-faced
concrete, please refer to the "Practical Informa-
C
tion" brochure entitled "Forming fair-faced con-
crete".
B
Formwork sheets screwed on from

rear
Advantages:
▪ High-grade concrete surfaces can be formed, with-
out any screw imprints.
▪ Less finishing-work needs to be done on the con- A
crete surfaces.
▪ The surfaces of the formwork sheets can easily be 9732-564-01
cleaned.
A Open formwork
There are two possible ways of fixing the formwork B Beam grille
sheets to the Doka beams: C Formwork sheet
▪ Open formwork
- gives the elements high rigidity
- flange-clamps can be retrofitted
- for long construction periods
▪ H20 screw-on brackets for formwork sheets
- no swelling
- rentable
- for short construction periods
64 999732002 - 03/2016
H20 screw-on bracket for formwork sheets Practical example
The H20 screw-on bracket for formwork sheets makes

it possible to fix formwork sheets to Doka beams from
the rear.
C
B
A
9732-562-01
Tr807-201-01
A H20 screw-on bracket for formwork sheets
B Framax screw 6.7x20.6 (Article n° 508302100)
Numbers of Framax screws 7x22mm needed per
C Countersunk screw 4.5x30
'H20 screw-on bracket for formwork sheets'
D Doka beam H20
Screw-on bracket fixing points
E Formwork sheet Type of formwork sheet on form-
on formwork sheet
work beam
Advantages: Multi-ply formwork sheet
2
▪ Can be used with various different thicknesses of (Dokaplex or equivalent)
2
formwork sheet, from 18 to 27 mm. 3-ply sheet
4
(3-SO or equivalent)
▪ Can be dismounted quickly, leaving no damage.
☞ Important note:
▪ On 18 mm thick sheets, the brackets can
Permitted pull-out forces per Framax screw
7x22mm
Screw-in Permitted pull-out
only be used together with an extra 3 mm Type of formwork sheet
depth force 1)
thick packing strip (otherwise the screws Multi-ply formwork sheet
might protrude on the other side of the 15 mm 0.5 kN
(e.g. Dokaplex 18 or 21mm)
sheet). 3-ply sheet
18 mm 0.2 kN
▪ While being screwed onto the 'H20 screw-on (e.g. 3-SO 21 or 27mm)
brackets for formwork sheets', the formwork 1) Values obtained when sheet was in moisture-penetrated state
sheet must be secured against being lifted
off the beams. Fixing options
In the middle of the sheet At joints between sheets
Approx. five 'H20 screw-on brackets for formwork
sheets' per m2 are needed for attaching the formwork
sheeting.
Tr807-201-03
Tr807-201-04
999732002 - 03/2016 65
66 999732002 - 03/2016
User Information Large-area formwork Top 50 Other possible areas of use
Other possible areas of use

Column formwork Top 50
The proven Doka beams, multipurpose walings and ▪ No form-ties through the column
Doka formwork sheets are also used for column form- ▪ Clean, smooth concrete surfaces
work. ▪ Easy assembly and handling
▪ Cross-sections continuously adjustable up to
120 x 120 cm
9732-398-01
Follow the directions in the 'Column formwork

Top 50' User Information booklet.
999732002 - 03/2016 67
Other possible areas of use User Information Large-area formwork Top 50
Top 50 as a superstructure and tunnel formwork

The modular system of the Doka large-area formwork
Top 50 opens up a huge range of uses - from straight-
forward wall formwork all the way up to travelling tunnel
forming carriages and bridge superstructure formwork.
The Doka large-area formwork is adapted using the fol-
lowing additional components:
▪ Universal support Top50 – This is a special sup-
port plate for joining the multipurpose walings
together. It is "tailor-made" on a project-specific
basis.
▪ Together with the multi-purpose walings, Univer-

sal struts Top50 and Spindle struts are used to
make trussed bearing elements for bridges or large-
area travelling formworks.
For more information, see the section headed
"Struts".
▪ The Articulated connecting plate A Top50 allows

the elements of the Large-area formwork Top 50 to
be continuously adapted to any curvature. This
speeds up formwork assembly and eliminates the
need for expensive make-up with profiled timber
formers.
For more information, see "Acute and obtuse-angled
corners".
▪ Universal spindle foot T8 for transferring vertical

forces of up to 80 kN.
▪ The T-ledge 21/42 2.00m is a plastic ledge for cov-

ering up stripping cracks.
68 999732002 - 03/2016
Adjusting plate T
The Adjusting plate T makes it possible to set continu-
ous height- and angle adjustments of Top50 elements,
e.g. in bridge superstructures.
9732-431-01 A
☞ Make sure that the connection plate on the

Multi-purpose waling does not collide with the
Adjusting plate T!
Multi-purpose waling WS10 and WU12 in detail

G A E C
a
Fzul
9732-431-02
α ... max. 23°

A Adjusting plate T
B Connecting pin 10cm + Spring cotter 5mm
C Multi-purpose waling WS10 and WU12
E Connection plate of Multi-purpose waling
G Spindle, width-across 24 (max. adjusting range 107 mm)
Fpermissible = 37 kN
Tools needed for operating the spindle:

▪ Reversible ratchet 1/2"
▪ Box nut 24 1/2"
999732002 - 03/2016 69
Bridge superstructure formwork
E
F
B
A
C D
9732-319-01
A Multi-purpose waling
B Doka beam
C Spindle strut
D Bracing
E Handrail post 1.50m / Handrail post T 1.80m
F Profiled timber formers
D
A
G C
9732-320-01
A Multi-purpose waling WS10 Top50

B Doka beam
C Spindle strut
D Bracing
E Handrail post 1.50m / Handrail post T 1.80m
F Universal support Top50
G Doka load-bearing tower Staxo
70 999732002 - 03/2016
Tunnel formwork
B
C
9732-321-01
E
F
A Screw-on access bracket

B Doka beam
C I-girder
D Spindle strut
E Lowering wedge
F Armour-plated roller
A F
C
D
B
9732-322-01
B Doka beam
C Spindle strut
D Bracing
E Articulated connecting plate A Top50
F Screw-on access bracket
G e.g. Supporting construction frame Universal F
H Lowering wedge
999732002 - 03/2016 71
Extra functions provided by the Multi-purpose waling WS10 Top50

The Multi-purpose walings WS10 Top50 are a more Bolted together at right-angles via the rear-located
advanced version of the Steel walings WS10 Top50 flange holes
and are ideal for where more flexible adaptation is
needed, e.g. on superstructure or tunnel formworks.
Differentiating features, shown with reference to a

Multi-purpose waling WS10 Top50 2.50m TR551-202-01
A D A
TR551-207-01
B C
a ... 113±2 mm
A Three Ø17 mm flange holes on the rear, at either end of the wal- Where the walings are bolted together one across the other, using 4
ing bolts, we recommend using hexagonal bolts M12x45 and n° 13 limpet
B Ø20 mm holes in the web, along entire length washers. If hexagonal bolts M16x45 are needed, we recommend
planning to assemble the element on an assembly bench.
C Three Ø20 mm holes in the web, in the middle of the 107 mm
hole-pattern grid
D Labelled with Doka logo
Connected to bracing tubes by screw-on couplers
The following features remain unchanged: B
▪ "Divisibility" - (arrangement of holes so that there is C
always one hole exactly half-way along the waling)
▪ Location of the connection plates
TR551-201-01
A
Practical examples
B Bracing tube
Connected to a spindle or strut along a continuous C Screw-on couplers
hole-grid.
Connected to a spindle or strut via an adapter and
the rear-located flange holes
TR551-205-01
TR551-204-01
A
A B D
a
A Multi-purpose waling WS10 Top50 C

B
B Strut
Connected to a Universal spindle foot T8

a ... 113±2 mm
B Where the connection is made via a plate, allowance should be made
for the axis tolerance of 113 ±2 mm in the transverse direction. We
recommend planning for slotted holes (18x20 mm) in the transverse
direction.
C
B Strut
TR551-203-01
C Adapter (special component - project-specific)
D Hexagonal bolt M16x45 with hexagon nut and washer

B Universal spindle foot T8
C Hexagonal bolt M16x45 with hexagon nut and washer (not
included with product)
72 999732002 - 03/2016
Utilising self-compacting concrete

Advantages: Panel closure tool D125 SCC
▪ Concrete is placed from below
▪ No vibrating needed
▪ Walls can be poured up against existing floor-slabs
▪ Little or no soiling of the formwork
▪ Only a small number of pouring platforms are
needed
The Panel closure tool D125 SCC is mounted on the
end of the pump hose.
Filler neck GF SCC Functions:
▪ To connect the pump hose to the Filler neck GF SCC
The Filler neck GF SCC enables Top 50 formworks to ▪ To shut off the pump hose
be filled with self-compacting concrete. The concrete is
pumped in and forced upward.
▪ Possible thickness of form-ply: 2 - 6 cm
▪ Required centre-to-centre spacing of the adjacent
beam-pair: 26.6 cm
▪ Can be fitted between any pair of adjacent beams 9732-402-01
☞ For more information, please contact your Doka

technician.
999732002 - 03/2016 73
Element assembly User Information Large-area formwork Top 50
Element assembly
To optimise the concrete finish and to ensure that the Placing the walings
Doka large-area formwork Top 50 functions at its best,
the elements must be assembled correctly and pre-
cisely. ➤ Use pins to fix Assembly angles Top50 into the mul-
tipurpose walings (the multipurpose walings with
Doka beams and walings are quickly assembled into
connection plates facing upwards).
finished elements, using simple connecting devices -
The assembly angles are used to ensure exact align-
either on-site or by the Doka "Ready-to-Use" Service.
ment of the Doka beams, and as stop-bars for the
formwork sheets.
Assembly bench with stop bars
B
There must be a flat assembly bench within reach of the
crane, for assembling the formwork elements on. A
➤ Attach the end stop-bar for the Doka beams.
➤ Nail on the stop-bars for the multipurpose walings F E
(as per the prescribed spacing of the walings).
➤ Attach the end stop-bar for multipurpose walings. 9732-417-02
A Assembly angle Top50

A B Stop-bar for formwork sheets
E End stop-bar for multipurpose walings
B F Squared tube 60x60x300mm
D
E ➤ Clean the assembly bench.

➤ Place the multipurpose walings, complete with the
C
F
mounted assembly angles, onto the assembly
bench.
9732-412-01
A
D
C B A
9732-412-02
A Assembly bench
B Stop-bar for multipurpose walings 9732-413-01
C End stop-bar for Doka beams

D Detachable spacer batten
E End stop-bar for multipurpose walings
Use nails to prevent the walings sliding off.
F Squared tube 60x60x300mm
Removing the detachable spacer batten makes

it possible to mount e.g. a bottom plank without
having to move the element first. Drilling extra holes in Doka beams
➤ Prepare the required number of Doka beams with
such extra holes as are needed. Extra holes must be
drilled for lifting-brackets, Universal brackets, Top
scaffold brackets and stacking-plates.
9732-233-01
We recommend a carbide-tipped bit for drilling

through the Doka beam H 20 P.
74 999732002 - 03/2016
User Information Large-area formwork Top 50 Element assembly
Mounting the lifting-brackets Extra protection for the bottom ends

of Doka beams H20 eco
WARNING
➤ Fasten on a Protective cap H 20 with nails 3.4x50.
➤ Doka beams which have lifting-brackets
Instead of the Protective caps, a bottom plank can be
mounted to them must be attached to the
fitted (see "Mounting a bottom plank").
multipurpose walings by means of threaded
joints or flange-clamps.
9732-339-01
Simply nailing them only to the Connection
plate is not sufficient.
a
➤ Bolt the lifting-bracket into 4 drilled holes. A
Tools needed: Reversible ratchet 1/2", Box nut 24,

Fork spanner 24
a ... 1.0 cm
Distance of outermost hole from edge of beam A Protective cap H 20

9 cm 5 cm
B B
A
A
b c c
a c c
9732-380-01 9732-379-01
a ... 20.0 cm
b ... 22.4 cm
c ... 11.2 cm
A Lifting-bracket
B Extra drilled holes (diam. 18 mm)
☞ Important note:
Be careful to ensure that the Lifting-brackets
are mounted in the correct position!
9732-422-02
9732-422-01
999732002 - 03/2016 75
Placing and attaching the Doka Flange-clamp G
beams For fastening the Doka beam anywhere on the waling.

Can also be used on steel girders such as I-girders etc.
➤ Fasten on the Doka beams at the desired centres.
Note:
First push the flange-clamps onto the Doka beam, and
only then place the Doka beam onto the waling.
Tools needed:
9732-417-01
▪ Box nut 19 1/2" L
c
9732-343-01
Various ways of fastening the Doka beams
9732-242-01
WS10 WU12 WU14 WU16
b
Flange-clamp H20 ✓ ✓ — —
Flange-clamp G ✓ ✓ ✓ ✓ a
Flange claw ✓ ✓ ✓ ✓
Fastening plate ✓ ✓ ✓ — c ... bottom of formwork
Waling clamp H20 ✓ ✓ ✓ —
Beam screw S 8/60 ✓ ✓ ✓ — Clamping ranges [cm]
b 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Beam screw H 8/70 ✓ ✓ ✓ —
amin 15.8 15.8 15.0 14.5 13.4 13.2 13.0 13.0 12.8
Flange-clamp H20 amax 23.8 23.3 23.2 22.7 22.3 21.9 21.3 20.7 20.0
– for fastening the Doka beam H20 anywhere on the Clamping ranges [cm]
Multipurpose waling. b 4.5 5.0 5.5 6.0
☞
amin 12.3 11.5 11.8 12.0
When using the Flange clamp H20, make sure amax 19.3 18.2 16.8 14.6
that a space of at least 5 cm is left between the
form tie and the Doka beam.
Flange claw
Tools needed:
▪ Reversible ratchet 1/2" Also for subsequent fastening of Doka beams or
squared timbers to any position on walings and (IPB-
▪ Box nut 19 1/2" L section) steel girders.
▪ Extension piece 22 cm
Tools needed:
➤ Push the Flange-clamps H20 onto the Doka beams. ▪ Drill bit, diam. 17 mm
➤ Before tightening them to the steel waling, make ▪ Reversible ratchet 1/2"
sure that they are centrically positioned.
▪ Box nut 19 1/2" L
➤ Gently tighten on one side. Tap the stirrup with a
hammer to ensure that the clamp is sitting correctly.
➤ Tighten the clamp on the other side and tap the stir- 9732-342-01
rup with the hammer.

b
➤ Tighten the first side of the clamp completely.

9732-238-01
c
9732-341-01 a
Clamping ranges [cm]

b 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
9732-237-01
amin 17.3 17.1 17.0 16.7 16.3 16.0 15.5 14.8 14.2
b
amax 29.0 28.9 28.8 28.7 28.6 28.4 28.1 27.7 27.4
a
Clamping ranges [cm]
a ... 13.5 - 16.5 cm b 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5
b ... 4.0 cm
c ... bottom of formwork amin 13.4 12.5 11.4 10.1 10.0 10.0 10.0 10.0 10.0
amax 27.1 26.7 26.0 25.5 25.1 24.4 23.7 23.0 22.2
Mount the flange clamps with the hexagonal
nuts facing downwards (towards the bottom of
the formwork). This protects the nuts against
soiling during pouring.
76 999732002 - 03/2016
Fastening plate Waling clamp H20
For formwork elements intended for high numbers of For clamping Doka beams anywhere onto the waling.
repeat uses, or for providing stiffening reinforcement Can also be used for retrofitting beams at a later stage.
and for transferring longitudinal forces. Tools needed:
Can only be screwed onto the ends of the waling (in the ▪ Reversible ratchet 1/2"
case of walings of 1.00 m and above), to the left or right ▪ Box nut 13 1/2"
of the connection plate, in the flanges.
Tools needed:
▪ Drill bit, diam. 17 mm
▪ Box nut 24 1/2" 9732-344-01
▪ Fork spanner 24
9732-239-01
9732-337-01
9732-244-01
9732-345-01
Beam screws S8/60

Double-headed nails 80mm - for screwing Doka beams H20 anywhere onto the
Multi-purpose waling.
WARNING Tools needed:
➤ Doka beams which have lifting-brackets ▪ Drill bit, diam. 10 mm
mounted to them must be attached to the ▪ Fork spanner 13/17
multipurpose walings by means of threaded
joints or flange-clamps.
Simply nailing them only to the Connection
plate is not sufficient.
9732-346-01
The connection plates serve as stop-bars for the edge
beams and can also be used for fixing the beams in
place.
9732-240-01
Fasten the Doka beam to the connection plate with 4

double-headed nails.
9732-347-01
9732-336-01 Beam screws H8/70

9732-243-01
- for screwing any type of Doka beam to any point on

the waling. The hammerhead is for slotting into the
oblong holes in the waling.
Positioning rail with hole gauge Top50
This speeds up the work of assembling the ele-
ments where beam-screws are being used
between the Doka beams and the walings. The
hole-gauge plates can be steplessly adjusted in
line with the required spacing between the
beam-screws.
999732002 - 03/2016 77
Mounting a bottom plank

CAUTION
➤ If the lifting-bracket is mounted on the 2nd
As an alternative to the Protective cap H20, a bottom
beam from the outside, the top plank must
plank can also be fitted to the bottom ends of the Doka
be supported where it has been recessed.
beams.
➤ Remove the detachable spacer batten from the ➤ Nail a supporting board onto the formwork beam.
assembly bench.
a
➤ Fasten the bottom plank to each beam-flange using
a 3.1x90 nail.
A B
C
9732-561-01
a ... min. 10 mm (minimum support surface)
9732-414-01 C e.g. 200x200 mm board
A Bottom plank
B Doka beam Fixing the formwork sheets
Mounting the top plank (pressure ➤ Place the formwork sheets up against the assembly
angles and nail them onto each Doka beam. Make
bracing) sure that the grain of the face layer runs at right
angles to the supports (i.e. to the Doka beams).
CAUTION
➤ There must always be a pressure bracing
between the Lifting brackets. A
➤ The gap between the two Lifting brackets

must be firmly braced, without any play, to
prevent any oblique pull being applied to the
Doka beams.
This means that the recesses must be profiled
very precisely into the web of the beam.
9732-415-01
➤ Fasten the top plank (pressure bracing) to each
A Doka formwork sheet
beam-flange using a 3.1x90 nail.
A The Strip tensioner B 6.00m presses the joints

between the sheets tightly together prior to fix-
ing.
9732-209-02
A Top plank (pressure bracing)

B Lifting-bracket
78 999732002 - 03/2016
Drilling the form-tie holes Angle connector 9x5cm and Rafter plates
right / left
➤ Drill as specified in the formwork plan.
Form-tie system 15.0: Ø 20 mm Can be used for various timber joints such as Doka
(can be sealed with Universal plug R20/25) beams that cross over one another, or joints between
Form-tie system 20.0: Ø 24 mm Doka beams and squared timbers or profiled timber
➤ Seal cut edges, and around holes, with edge varnish. formers.
Mounting the inside corner with the

Corner waling 20
9732-416-01
Doka beams, squared timbers and web boards are
screwed together and onto the Corner waling 20 to
make a dimensionally stable corner element.
Mounting profiled timber formers
Up to a max. nailing thickness (a) of 5.0 cm, the profiled D
timber formers can be nailed directly onto the beam.
C G B
Where the profiled timber formers are thicker than this,
they are nailed from the side through blocks screwed
F
onto the beams. These 'beam-blocks' also prevent the
profiled timber formers from tipping over on their sides.
The blocks are cut to size from used Doka beams.
A
D E
C
B 9732-334-01
a
A Corner waling 20
B Doka beam
9732-333-01
C Squared timber
A Doka beam D 2 timber-former sheets 3-S 31mm or
B Nailed joint 3 Doka formwork sheets 3-SO 21mm or
C Profiled timber former 3 Dokaplex formwork sheets 21mm
D Beam block E Doka formwork sheet
F Countersunk chipboard screw 6x60, partial thread (every
100 mm)
A
G Square bolt M10x90
C
9732-229-01
A Beam block screwed onto Doka beam

B Profiled timber former nailed onto Doka beam
C Profiled timber former nailed onto beam-block
999732002 - 03/2016 79
80 999732002 - 03/2016
Doka "Ready-to-Use" Service

Ready-to-use formworks - for even
the most unusual assignments
Whatever it is you need to construct from concrete, the
Doka Ready-to-Use Service can put together the right
formwork for you - quickly, and in guaranteed Doka
quality.
No matter whether you are looking for a special con-
crete finish or a custom solution for a tunnel or bridge.
The professionals from the Doka Ready-to-Use Service
plan and make ready-to-use standard and custom
formworks exactly to your specifications.
By delivering "just-in-time", straight to your site, we
save space on your site and reduce the amount of
planning and assembly work that you have to do.
We'll be pleased to inform you about all that the Doka
"Ready-to-Use" Service can do for you. Your
local/regional Doka branch would also be happy to
draw up a tender for your next project.
999732002 - 03/2016 81
82 999732002 - 03/2016
User Information Large-area formwork Top 50 Structural design
Structural design
Deflection diagrams
If the moisture content is higher than shown in the dia- Doka formwork sheets 3-SO Doka
grams below, the modulus of elasticity diminishes sig-
nificantly (i.e. deformation increases), and this is textured formwork sheets 3-SO
accompanied by a reduction in strength. This, in conse-
☞
quence, means a reduction in the ability to bear loads.
The grain of the face layer (A) must run at right
angles to the supports (B) .
9792-210-01
21 mm
4.0 10
9732-101
p [kN/m²] 15
3.5
7.5
Q
M
L L L L
3.0
Deflection [mm] 20
2.5
25 5
2.0
30
L/500
1.5 40
50 2.5 kN/m²
1.0 60
80
100
0.5
20 30 40 50 60 70 80
Span L [cm]
Flexural stiffness EI = 7.82 kNm2/m (15% timber moisture content)
M ... permitted bending moment
Q ... permitted shear force
27 mm
4.0
9732-102
p [kN/m²]
3.5 20
Q
L L L L M 15
3.0
25
Deflection [mm]
2.5
30
10
2.0
40
L/500
1.5 50
60 7.5
1.0 80 5
100
2.5 kN/m²
0.5
20 30 40 50 60 70 80
Span L [cm]
999732002 - 03/2016 83
Structural design User Information Large-area formwork Top 50
Dokaplex formwork sheets 21 mm

3.0 30 25 20
☞
9732-104
p [kN/m²] 15
The fibre direction of the face ply relative to the
Q
M
2.5
supports is of no significance. L L L L
40
Deflection [mm]
2.0
18 mm 10
3.0 25 20 15 1.5
9732-103 7.5
50
p [kN/m²]
10
30 L/500
2.5 1.0
Q
L L L L M 60
7.5 5
Deflection [mm]
2.0 0.5
40 80
2.5 kN/m²
50
1.5
5 20 30 40 50 60
L/500
1.0
60 Span L [cm]
2.5 kN/m²
0.5 M ... permitted bending moment
20 30 40 50 60
21 mm - detail view
Span L [cm] 1.0 9732-120
Flexural stiffness EI = 3.1 kNm2/m (15% timber moisture content) 0.9
M ... permitted bending moment p [kN/m²]
Q ... permitted shear force 0.8
0.7 L L L L 60
18 mm - detail view
Deflection [mm]
M Q
0.6
50
1.0 9732-119 0.5 80 40
50
0.9 0.4
60 30
p [kN/m²] L/500
0.8 0.3 25
M 40 100 20
0.7 L L L L 0.2 15
Deflection [mm]
Q 10
0.6 30
0.1 7.5
5.0
0.5 25 0 2.5
L/500 10 12 14 16 18 20 22 24 26 28 30
0.4 80 20
0.3 15 Span L [cm]

0.2 100
10 Flexural stiffness EI = 4.7 kNm2/m (15% timber moisture content)
7.5
0.1 5.0
2.5 Q ... permitted shear force
0
10 12 14 16 18 20 22 24 26 28 30
9mm
Span L [cm] The Dokaplex formwork sheet 9mm is only used for facing profiled
timber formers, e.g. as a simple way of forming curved surfaces.
84 999732002 - 03/2016
Xlife sheets 21mm
☞ The deflection characteristics of the Xlife sheet in the longitudinal are

different from those in the transverse direction. The only way to tell
which is the longitudinal and which is the transverse direction is by the
direction of the lettering on the formwork sheets.
For the purpose of the following diagrams, then, be sure to know which
way round the Xlife sheets are placed in relation to the supports (e.g.
Doka beams).
Lettering falling from left to right (Xlife sheet side- Lettering rising from left to right (Xlife sheet in the
ways) upright)
B B
9732-403-01
9732-404-01
A A
A Support A Support
B Lettering on formwork sheet B Lettering on formwork sheet
4.0 30 25 20 15 10 7.5 4.0 15 10 7.5 5

9732-117 9732-118
p [kN/m²] p [kN/m²]
3.5 3.5 20
40
L L L L L L L L
3.0 3.0 25
M
5
Deflection [mm]
Deflection [mm]
50 M
2.5 2.5 30
2.5 kN/m²
60
2.0 2.0
80 L/500 40 L/500
1.5 100 1.5 50
2.5 kN/m²
60
1.0 1.0 80
100
0.5 0.5
20 30 40 50 60 70 80 20 30 40 50 60 70 80
Span L [cm] Span L [cm]

Flexural stiffness EI = 4.97 kNm2/m (15% timber moisture content) Flexural stiffness EI = 3.1 kNm2/m (15% timber moisture content)
M ... Permitted bending moment M ... Permitted bending moment
Doka beam H20
2.5
16 9732-105 3
2
14 p [kN/m] 3.5
12 4
L 1.5
Deflection [mm]
4.5
10 5
Q
M
L/500
8
1
7.5
6
10
4 0.5 kN/m
15
2 20
30
40
0
0 1.0 2.0 3.0 4.0 5.0
Span L [m]
p ... actual load (service load)
999732002 - 03/2016 85
Top 50 elements
Doka beam H20 Formwork height 2.70 m
Formwork height 1.90 m

Bk
hs
Bk
270
265
135
190
hs
180
100
Ak
Ak
45
40
9732-560-03
9732-560-01 ϭhk,max
ϭhk,max
Perm. fresh-concrete pressure

Perm. fresh-concrete pressure 30 40 50 60 70 80
30 40 50 60 70 80 ϭhk,max [kN/m2]
ϭhk,max [kN/m2] Beam centres [cm] 54 41 35 33 - -
Beam centres [cm] 71 63 62 - - - Max. span deflection [mm] 0.7 0.7 0.6 0.5 - -
Max. span deflection [mm] 0.3 0.2 0.1 - - - Max. cantilever deflection [mm] 0 0 0 0 - -
Max. cantilever deflection [mm] 0.4 0.4 0.3 - - - Waling load Bk [kN/m] 30 31 31 31 - -
Waling load Bk [kN/m] 12 11 11 - - - Waling load Ak [kN/m] 34 45 54 59 - -
Waling load Ak [kN/m] 27 33 35 - - -

Bk Bk
hs
hs
250
245
300
290
120
160
Ak
45
Ak
9732-560-02
45
ϭhk,max
9732-560-04
ϭhk,max
30 40 50 60 70 80
ϭhk,max [kN/m2]
Beam centres [cm] 63 48 42 41 - - 30 40 50 60 70 80
ϭhk,max [kN/m2]
Max. span deflection [mm] 0.7 0.7 0.6 0.5 - -
Beam centres [cm] 47 35 29 26 26 -
Max. cantilever deflection [mm] 0 0 0 0 - -
Max. span deflection [mm] 1.5 1.6 1.5 1.3 1.2 -
Waling load Bk [kN/m] 30 31 31 31 - -
Max. cantilever deflection [mm] 0 0 0 0 0 -
Waling load Ak [kN/m] 34 45 54 59 - -
Waling load Bk [kN/m] 35 38 40 39 39 -
Waling load Ak [kN/m] 37 50 60 69 73 -
86 999732002 - 03/2016
Formwork height 3.40 m Formwork height 4.00 m
Ck
Ck
hs
hs
120
Bk
130
340
330
400
390
Bk
120
Ak
120
45
Ak
9732-560-06
ϭhk,max
45
9732-560-09
ϭhk,max
30 40 50 60 70 80
ϭhk,max [kN/m2]
Beam centres [cm] 54 44 36 31 28 27 Perm. fresh-concrete pressure
30 40 50 60 70 80
Max. span deflection [mm] 0.3 0.3 0.3 0.3 0.3 0.2 ϭhk,max [kN/m2]
Max. cantilever deflection [mm] 0.1 0.1 0.1 0.1 0.1 0.3 Beam centres [cm] 52 39 33 28 26 23
Waling load Ck [kN/m] 15 14.4 14 13.6 13.7 13.9 Max. span deflection [mm] 0.4 0.4 0.4 0.3 0.4 0.4
Waling load Bk [kN/m] 39 49 55 56 56 55 Max. cantilever deflection [mm] 0.3 0.1 0.1 0.1 0.1 0.2
Waling load Ak [kN/m] 31 41 52 62 71 75 Waling load Ck [kN/m] 30 32 32 31 31 34
Waling load Bk [kN/m] 41 55 66 74 77 74
Formwork height 3.70 m Waling load Ak [kN/m] 31 41 52 63 74 84
Ck
hs
Dk
120
hs
120
370
360
Bk
Ck
120
460
450
120
Ak
Bk
45
9732-560-08
ϭhk,max
120
Ak
30 40 50 60 70 80
ϭhk,max [kN/m2]
45
Beam centres [cm] 57 44 35 31 26 25 9732-560-10

Max. span deflection [mm] 0.3 0.3 0.3 0.3 0.3 0.3 ϭhk,max
Max. cantilever deflection [mm] 0.2 0.1 0.1 0.2 0.2 0.2
Waling load Ck [kN/m] 25 26 25 25 25 25 Perm. fresh-concrete pressure
Waling load Bk [kN/m] 38 50 59 56 65 64 30 40 50 60 70 80
ϭhk,max [kN/m2]
Waling load Ak [kN/m] 31 41 52 56 73 80 Beam centres [cm] 55 44 35 29 25 22
Max. span deflection [mm] 0.4 0.3 0.2 0.3 0.3 0.3
Max. cantilever deflection [mm] 0.1 0.1 0.1 0.1 0.1 0.1
Waling load Dk [kN/m] 15 15 14 14 14 14
Waling load Ck [kN/m] 39 47 53 54 54 53
Waling load Ak [kN/m] 31 41 51 62 72 83
999732002 - 03/2016 87
Formwork height 5.00 m Formwork height 6.00 m
Dk Dk
hs
hs
120
155
Ck
Ck
500
490
120
600
590
Bk
155
Bk
120
Ak
150
45
9732-560-11
ϭhk,max Ak
45
Perm. fresh-concrete pressure 9732-560-12
30 40 50 60 70 80 ϭhk,max
ϭhk,max [kN/m2]
Beam centres [cm] 60 44 35 29 25 22
Max. cantilever deflection [mm] 0.8 0.5 0.4 0.4 0.4 0.4 30 40 50 60 70 80
ϭhk,max [kN/m2]
Beam centres [cm] 44 33 27 22 19 15
Max. cantilever deflection [mm] 0 0 0 0 0 0
88 999732002 - 03/2016
Multi-purpose waling WS10 Top50 or

Steel waling WS10 Top50
Max. perm. Characteris-

Length [m] Spacing of form-ties on standard elements waling load tic anchor
[kN/m] force [kN]
0.75* 577 216

20 35 20
1.00* 369 185

25 50 25
1.25 295 184

25 75 25
1.50 205 154

30 90 30
1.75 96 84
30 115 30
2.00 84 84
52,5 95 52,5
2.25 76 86
55 115 55
2.50 76 95
55 140 55
2.75 76 86
55 82,5 82,5 55
3.00 76 87
55 95 95 55
3.50 76 90
55 120 120 55
4.00 76 87
55 100 90 100 55
4.50 76 88
55 112 116 112 55
5.00 76 97
55 132,5 125 132,5 55
5.50 76 93
55 105 115 115 105 55
9732-323-01
6.00 75 102
55 115 130 130 115 55
*) Normally only used as a compensating element, with one central form-tie
999732002 - 03/2016 89
Struts
Fixed struts Spindle struts
B A B A
9732-331-01
9732-331-01
B B
9732-332-01
9732-330-01
Min. angle  between strut and waling = 30° Min. angle  between strut and waling = 30°
A Strut A Spindle strut
B Bracing B Bracing
Universal strut T5/5 .....mm

70
70 A B C
60 D F
60
Permitted load [kN]
50 E G
Permitted load [kN]
50 A
40
40 B
30
C
30
D 20
20
9732-109
10
9732-107
10
0
0 1,0 2,0 3,0 4,0 5,0 6,0 7,0
0 0,5 1,0 1,5 2,0 2,5
Length of strut [m]
Length of strut [m]
A Spindle strut T6 100/150cm
A With no bracing on the strut B Spindle strut T7 150/200cm
Ensure that the parallel frame sections are adequately braced!
C Spindle strut T7 200/250cm
B With bracing on the strut
D Spindle strut T7 250/300cm
C With bracing on the strut + 2% longitudinal bridge slope
E Spindle strut T7 305/355cm
D With bracing on the strut + 4% longitudinal bridge slope
F Spindle strut T10 350/400cm
G Spindle strut T10 ....mm (specify min. length of strut)
100
90
80
Permitted load [kN]
70
60 A
50
40 B
30 C
20
9732-116
10
0
0,6 0,8 1,0 1,2 1,4 1,6
Length of strut [m]
A Spindle strut T6 73/110cm

B Spindle strut GS T5 65/101cm
C Spindle strut GS T6 95/140cm
D Spindle strut GS T7 109/166cm
90 999732002 - 03/2016
User Information Large-area formwork Top 50 General remarks
General remarks
Top 50 combined with . . .
Doka folding platforms Doka climbing formwork MF240
The high capacity of these working and safety scaffolds Climbing formwork MF240 proves its versatility on all
means that the formwork can safely be stood on the tall structures. The formwork and climbing scaffold are
folding platforms. linked together as a single unit which can be reposi-
Adding a few standard parts converts a working plat- tioned in one single crane cycle.
form into a climbing formwork unit which can be shifted
as a complete form and access-platform in one single
operation.
This makes work at great heights faster and more effi-
cient.
C
B A
9732-315-01
Follow the directions in the 'Climbing

formwork MF240' User Information booklet!
A Top 50 element
B Folding platform K, A or B
C Panel strut
D Universal bracket
Follow the directions in the "Folding platform K"

and "Climbing formwork K" User Information
booklets!
999732002 - 03/2016 91
General remarks User Information Large-area formwork Top 50
Doka automatic climbing formwork Doka dam formwork

With their modular design concept, these crane-inde- Doka dam formwork is used for building mass concrete
pendent automatic climbing formwork systems provide structures that have to be constructed in several cast-
an efficient solution for every type of structure. ing sections, such as dams, barrages and navigation
locks etc.
The pressure of the fresh concrete is transferred into
the previous casting section by the climbing scaffold,
F meaning that no form-ties are needed.
F
A
E C
B
E
C
B
9732-317-01
A Top 50 element
9732-316-01
B Automatic climber SKE50

C Climbing bracket MF240
D Suspended platform SKE/MF 425
E Travelling unit MF A Top 50 element
F Screw-on access bracket MF75 B Cantilever bracket
C Vertical waling
D Suspended platform
E Spindle strut
F Screw-on access bracket MF75
92 999732002 - 03/2016
Doka supporting construction frames

The Doka supporting construction frame Universal
F or Doka supporting construction frame Variabel
also enable the sturdy elements to be used as single-
sided wall formwork.
9732-318-01
A Top 50 element
B Supporting construction frame Universal F 4.50m
C Attachable frame F 1.50m
D Bracing
E Tension anchoring
Follow the directions in the “Doka supporting

construction frames” User Information!
999732002 - 03/2016 93
Platform system Xsafe plus ▪ system accessories for closure gaps and corner
transitions
These pre-assembled, fold-out working platforms Safe working
with their integral side railings, self-closing man-
hole lids and integrable ladders are ready for imme- ▪ high safety, as side and end guards are integrated in
diate use and greatly improve workplace safety. the platform
▪ integrable ladder system
Easy to use
An economical solution
▪ pre-assembled, fold-out working platforms
▪ time and cost-savings as so little assembly work is ▪ its perfect stackability cuts storage and freight costs
needed ▪ simplified planning, from using a single platform con-
9732-525-01
Follow the directions in the 'Platform system

Xsafe plus' User Information booklet!
94 999732002 - 03/2016
Fall-arrest systems on the structure

Handrail post XP 1.20m Handrail clamp T
▪ Attached with Screw-on shoe XP, railing clamp, ▪ Fixed in embedded anchoring components or
Handrail-post shoe or Step bracket XP reinforcement hoops
▪ Protective grating XP, guard-rail boards or scaffold ▪ Guard-rail boards or scaffold tubes can be used as
tubes can be used as the safety barrier the safety barrier
a
a
98031-200-01
9755-205-01
a ... > 1.00 m a ... > 1.00 m
Follow the directions in the "Edge protection Follow the directions in the "Handrail clamp T"
system XP" User Information booklet! User Information!
Handrail clamp S Handrail post 1.10m
▪ Attached with integral clamp ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Guard-rail boards or scaffold tubes can be used as 24mm
the safety barrier ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
a
a
9771-200-01
9756-206-01
a ... > 1.00 m

a ... > 1.00 m
Follow the directions in the “Handrail clamp S” Follow the directions in the "Handrail
User information! post 1.10m" User Information!
999732002 - 03/2016 95
Doka multi-trip packaging
Utilise the benefits of Doka multi-trip packaging

Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!
Doka skeleton transport box

1.70x0.80m ☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking

truck
Storage and transport devices for small items:
The forks can be inserted under either the broadside or
▪ durable the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
To make the "Doka skeleton transport box" easier to
load and unload, one of its sidewalls can be opened.
Max. load: 700 kg

Permitted imposed load: 3150 kg
☞▪ Multi-trip packaging items that each contain

very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
▪ Rating plate must be in place and clearly leg-
ible
Using Doka skeleton transport boxes

1.70x0.80m as storage units
Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!
96 999732002 - 03/2016
Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
Using Doka multi-trip transport boxes as

storage units
Max. n° of boxes on top of one another

Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices
Max. load: 1500 kg Lifting by crane


☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
heaviest ones at the bottom and the lightest (e.g. Doka 4-part chain 3.20m).
ones at the top! Do not exceed the permitted load-bearing
▪ Rating plate must be in place and clearly leg- capacity.
ible ▪ Spread-angle  max. 30°!
Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
A
Tr755-200-02
9206-202-01

truck
A Slide-bolt for fixing the partition
the narrowside of the containers.
999732002 - 03/2016 97
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items:
☞ ▪▪
▪ durable Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
capacity.
▪ forklift truck
▪ Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a ▪ Fasten the load to the stacking pallet so that
fast and manoeuvrable transport trolley. it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set ▪ When lifting stacking pallets to which Bolt-on
B" Operating Instructions! castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
= =
a
92815-224-01
Max. load: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m

Doka stacking pallet 1.20x0.80m max. 3.0 m

ones at the top! truck
ible
☞ ▪▪ Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units
Max. n° of units on top of one another

2 6
pallets on top of one another!
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
98 999732002 - 03/2016
Doka accessory box Doka accessory box as transport devices
Storage and transport devices for small items: Lifting by crane

▪ durable
▪ stackable
☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
▪ forklift truck capacity.
The Doka accessory box is the tidy, easy-to-find way of
▪ When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
storing and stacking all interconnection and form-tie
also follow the directions in these Operating
components.
Instructions!
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the "Bolt-on castor set

B" Operating Instructions!
92816-206-01

truck

the narrowside of the containers.
Max. load: 1000 kg Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a
☞ ▪ Multi-trip packaging items that each contain

fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.
ones at the top!

ible
Doka accessory boxes as storage units
Max. n° of boxes on top of one another The Bolt-on caster set B can be mounted to the follow-
Outdoors (on the site) Indoors ing multi-trip packaging items:
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka accessory box
3 6 ▪ Doka stacking pallets
pallets on top of one another! Follow the directions in the Operating Instruc-
☞ ▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
tions!
When Doka accessory boxes are stacked,

the bottom box must NOT be one with a bolt-
on castor set mounted to it.
999732002 - 03/2016 99
Cleaning and care of your equipment

Release agents Cleaning
Doka-Trenn or Doka-OptiX is applied using the Doka
release-agent sprayer. ☞▪ Important note:
Immediately after pouring:
- Remove any blobs of concrete from the
back-face of the formwork, using water
(without any added sand).
▪ Immediately after stripping out the formwork
- Clean the formwork with a high-pressure
washer and a concrete scraper.
▪ Do not use any chemical cleaning agents!
Follow the directions in the 'Doka release-agent
sprayer' Operating Instructions and on the con-
tainers of release agent.
Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make
sure that you are using the agent correctly, test ▪ Load-bearing tower Staxo 40
it on less important parts of the structure first. (for formwork of over 6.70 m in height)
100 999732002 - 03/2016

Cleaning equipment Concrete scraper
For removing any concrete remnants, we recommend

High-pressure spray cleaner using a Double scraper Xlife and a spatula.
☞
9727-015
Important note:
▪ Appliance pressure rating: 200 to max. Functional description:
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface. Tr741-200-02
▪ Do not aim the jet at one place for too long.
A B
Tr741-200-01
A Blade for dealing with heavy soiling

B Blade for dealing with slight soiling
Note:
Do not use any pointed or sharp objects, wire brushes,
rotating grinding disks or pan scourers.
999732002 - 03/2016 101

Component overview User Information Large-area formwork Top 50
[kg] Article n° [kg] Article n°

Component
Article
[kg] n° overview
Multi-purpose waling WS10 Top50 0.50m 10.2 580001000 Multi-purpose waling SL-1 WU16 0.625m 24.0 582875000
Multi-purpose waling WS10 Top50 3.00m 58.9 580011000 Mehrzweckriegel SL-1
Multi-purpose waling WS10 Top50 3.50m 68.4 580012000 Painted blue
Multi-purpose waling WS10 Top50 4.00m 79.4 580013000
Mehrzweckriegel WS10 Top50
Painted blue
Corner waling 20 23.5 580031000

Eckriegel 20
Painted blue
Leg length: 52 cm
Multi-purpose waling WU12 Top50 1.00m 25.3 580018000
Multi-purpose waling WU12 Top50 3.00m 75.7 580024000 Shaft corner waling WS10 Top50 .....m 20.5 580069000
Multi-purpose waling WU12 Top50 3.50m 90.7 580025000 Eckwandriegel WS10 Top50 .....m
Multi-purpose waling WU12 Top50 4.00m 103.4 580026000 Painted blue
Mehrzweckriegel WU12 Top50 Project-specific!
Painted blue
Also available in profiles of thickness
U120 (Order designation: WU12).
Steel waling WS10 Top50 0.50m 10.4 580038000

Steel waling WS10 Top50 1.50m 30.3 580042000 Angular waling WS10 Top50 .....m 21.5 580068000
Steel waling WS10 Top50 1.75m 35.8 580043000 Winkelriegel WS10 Top50 .....m
Steel waling WS10 Top50 2.00m 40.2 580044000 Painted blue
Steel waling WS10 Top50 2.25m 46.1 580045000 Project-specific!
Steel waling WS10 Top50 2.75m 56.1 580047000 Also available in profiles of thickness
Steel waling WS10 Top50 3.00m 60.4 580048000 U120 (Order designation: WU12).
Steel waling WS10 Top50 5.00m 102.0 580056000 Flange clamp H20 1.0 580135000
Steel waling WS10 Top50 5.50m 112.4 580058000 Flanschklammer H20
Steel waling WS10 Top50 6.00m 122.2 580060000 Galvanised
Stahlwandriegel WS10 Top50 Width: 13 cm
Painted blue Width-across: 19 mm
Flange clamp G 1.1 580120000

Flanschklammer G
Galvanised
Width: 13 cm
Steel waling WU12 Top50 1.00m 25.3 580085000
Width-across: 19 mm
Stahlwandriegel WU12 Top50 Flange claw 1.0 580137000
Painted blue Flanschkralle
Galvanised
Width: 17 cm
Width-across: 19 mm
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User Information Large-area formwork Top 50 Component overview
Waling clamp H20 0.22 580114000 Adjustable waling extension 1.40m Top50 15.0 580075000
Riegelklammer H20 Ausgleichslasche 1,40m Top50
Galvanised Painted blue
Width: 8 cm
Width-across: 13 mm
Beam screw S 8/60 0.06 580116000

Riegelverschraubung S 8/60
Galvanised
Length: 7 cm
Width-across: 13 mm Adjustable waling extension FF20/50 9.1 587532000
Ausgleichslasche FF20/50
Painted blue
Beam screw H 8/70 0.06 580117000
Riegelverschraubung H 8/70 Length: 87 cm
Galvanised
Length: 8 cm
Width-across: 13 mm
Fastening plate 2.7 580110000

Anschraublasche Beam clamp Top50 1.2 580081000
Trägerklammer Top50
Painted blue
Painted blue
Width: 13 cm
Height: 15 cm
Height: 15 cm
Protective cap H20 0.36 587248000 Anchoring plate FF20/50 6.6 587531000
Stirnschuh H20 Ankerungslasche FF20/50
Galvanised Painted blue
Length: 20 cm Length: 55 cm
Width: 7 cm
Lifting bracket 6.2 580460000

Kranöse
Galvanised Half splice plate 5.2 580267000
Height: 59 cm Halblasche
Painted blue
Length: 78 cm
Splice plate Top50 Z 8.5 580074000 Splice plate with join adjustment 13.8 580215000
Verbindungslasche Top50 Z Verbindungslasche mit Fugenjustierung
Painted blue Painted blue
Offset plate FF20 6.2 587534000

Versatzlasche FF20
Formwork element connector FF20/50 6.3 587530000 Painted blue
Elementverbinder FF20/50 Length: 35 cm
Painted blue Width: 18 cm
Length: 55 cm Height: 4 cm
Internal angle plate H20 Top50 11.3 580035000

Innenecklasche H20 Top50
Formwork element connector FF20/50 Z 6.0 587533000
Elementverbinder FF20/50 Z Painted blue
Painted blue Length: 80 cm
Length: 55 cm Width: 38 cm
999732002 - 03/2016 103

Corner plate H20/H36 Top50 10.0 580078000 Articulated conn. plate A Top50 ..... degrees 20.0 580208000
Ecklasche H20/H36 Top50 Gelenklasche A Top50 ..... Grad
Painted blue Galvanised
Length: 49.7 cm Leg length: 36 cm
Width: 45.1 cm
Swivel joint plate 20.0 587542000

Drehgelenklasche
Galvanised
Shaft waling squaring plate 9.6 580262000
Verschiebelasche Length: 155 cm
Painted blue
Leg length: 60 cm
Connecting pin 10cm 0.34 580201000

Verbindungsbolzen 10cm
Galvanised
Transition plate 18mm 16.0 588654000 Length: 14 cm
Transition plate 21mm 15.8 588656000
Übergangslasche
Painted blue
Length: 54 cm Connecting pin 25cm 0.58 580202000
Width: 30 cm Verbindungsbolzen 25cm
Height: 51 cm Galvanised
Length: 25 cm
Waling connector SL-1 WU16 0.75m 31.0 582886000

Riegelverbinder SL-1 WU16 0,75m Spring cotter 5mm 0.05 580204000
Galvanised Federvorstecker 5mm
Length: 75 cm Galvanised
Length: 13 cm
Corner spindle 17.5 580264000

Eckspindel Stacking plate H20 8.3 580310000
Galvanised Aufstocklasche H20
Galvanised
Length: 65 cm
Length: 68.8 cm
Height: 31 cm
Corner connecting plate 90/50 13.8 580603000

Winkellasche 90/50
Painted blue
Inside corner plate 3.00m 53.0 580282000
Length: 51 cm Inside corner plate 4.00m 69.0 580284000
Width: 40 cm Eckschiene
Powder-coated, blue
Universal angle tie bracket 4.4 580604000

Universal-Winkelspanner
Painted blue
Length: 20 cm
Angle tie bracket 20.0 SL-1 WU16 8.1 587543000

Winkelspanner 20,0 SL-1 WU16
Painted blue
Length: 24 cm
104 999732002 - 03/2016

Joint plate 3.00m 36.8 580332000 Panel strut 540 IB 41.4 580366000
Joint plate 4.00m 47.7 580334000 Elementstütze 540 IB
Ausgleichsschiene consisting of:
Powder-coated, blue (A) Plumbing strut 540 IB 30.7 588697000
Galvanised
Length: 310.5 - 549.2 cm
(B) Adjusting strut 220 IB 10.9 588251500
Galvanised
Length: 172.5 - 221.1 cm
Galvanised
Delivery condition: folded closed
B
T ledge 21/42 2.00m 0.34 580196000
T-Leiste 21/42 2,00m
Grey
Eurex 60 550
Eurex 60 550
depending on length, comprising:
(A) Plumbing strut Eurex 60 550 42.5 582658000
Powder-coated, blue
Aluminium
Length: 343 - 553 cm
Box-out clamp 24cm 3.3 580063000 (B) Extension Eurex 60 2.00m 21.3 582651000
Box-out clamp 25cm 3.4 580064000 Powder-coated, blue
Box-out clamp 30cm 3.8 580065000 Aluminium
Aussparungsklemme
Length: 250 cm
Galvanised
(C) Coupler Eurex 60 8.6 582652000
Leg length: 10 cm
Aluminium
Length: 100 cm
Diameter: 12.8 cm
(D) Connector Eurex 60 IB 4.2 582657500
Galvanised
Length: 15 cm
Box-out clamp type 1 .....cm 20.0 580066000 Width: 15 cm
Box-out clamp type 2 .....cm 17.4 580067000 Height: 30 cm
Aussparungsklemme .....cm (E) Plumbing strut shoe Eurex 60 EB 8.0 582660500
Leg length: 10 cm Length: 31 cm
Width: 12 cm
Height: 33 cm
(F) Adjusting strut 540 Eurex 60 IB 27.8 582659500
Galvanised
Length: 303.5 - 542.2 cm
Delivery condition: separate parts
Panel strut 340 IB 24.3 580365000 D
Elementstütze 340 IB
consisting of:
(A) Plumbing strut 340 IB 16.7 588696000
Galvanised
Length: 190.8 - 341.8 cm
(B) Adjusting strut 120 IB 7.6 588248500
Galvanised
Length: 81.5 - 130.6 cm
Galvanised
C
999732002 - 03/2016 105

Prop head EB 3.1 588244500 Universal corner bracket 90 right 29.5 580071000
Stützenkopf EB Universal corner bracket 90 left 29.5 580070000
Galvanised Universa-Eckkonsole 90
Length: 40.8 cm Galvanised
Width: 11.8 cm Length: 152 cm
Height: 17.6 cm Height: 235 cm
Prop head Eurex 60 Top50 7.1 582665000

Stützenkopf Eurex 60 Top50
Galvanised
Height: 50 cm
Universal dismantling tool 3.7 582768000

Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm Top scaffold bracket L 12.6 587153500
Betonierkonsole L
Galvanised
Length: 101 cm
Height: 159 cm
Doka express anchor 16x125mm 0.31 588631000

Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow fitting instructions!
Top scaffold bracket L painted 12.0 587153000

Betonierkonsole L lackiert
Doka coil 16mm 0.009 588633000 Painted blue
Doka-Coil 16mm
Length: 101 cm
Galvanised
Height: 159 cm
Diameter: 1.6 cm
Universal bracket 60 14.0 580477000

Universal-Konsole 60
Galvanised
Length: 86 cm
Height: 181 cm
Universal railing shackle 3.0 580478000

Universal-Geländerbügel
Galvanised
Height: 20 cm
Universal bracket 90 30.4 580476000

Universal-Konsole 90 Scaffold tube connection 0.27 584375000
Galvanised Gerüstrohranschluss
Length: 121 cm Galvanised
Height: 235 cm Height: 7 cm
Scaffold tube 48.3mm 0.50m 1.7 682026000

Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised
106 999732002 - 03/2016

Screw-on coupler 48mm 50 0.84 682002000 Protective grating XP 2.70x1.20m 22.2 586450000
Anschraubkupplung 48mm 50 Protective grating XP 2.50x1.20m 20.5 586451000
Galvanised Protective grating XP 2.00x1.20m 17.4 586452000
Width-across: 22 mm Protective grating XP 1.20x1.20m 12.0 586453000
Schutzgitter XP
Galvanised
Xsafe plus lifting adapter for beam formwork 14.0 586439000

Xsafe plus-Umsetzadapter Trägerschalung
Galvanised
Width: 66 cm
Height: 89 cm
Velcro fastener 30x380mm 0.02 586470000

Klettverschluss 30x380mm
Yellow
Framax pouring platform U 1.25/2.70m 127.5 588377000
Framax-Betonierbühne U 1,25/2,70m
Steel parts galvanised
Timber parts varnished yellow
Timber-beam formwork adapter XP 9.5 586476000
Trägerschalungsadapter XP
Galvanised
Height: 83.5 cm
Top50 adapter for Framax pouring platform U 18.5 588384000

Top50-Adapter für Framax-Betonierbühne U
Galvanised
Width: 75 cm
Height: 134 cm
Handrail clamp S 11.5 580470000

Schutzgeländerzwinge S
Galvanised
Height: 123 - 171 cm
Handrail post XP 1.20m 4.1 586460000

Geländersteher XP 1,20m
Galvanised
Height: 118 cm
Side handrail clamping unit T 29.1 580488000

Seitenschutzgeländer T
Galvanised
Length: 115 - 175 cm
Height: 112 cm
Toeboard holder XP 1.20m 0.64 586461000

Fußwehrhalter XP 1,20m
Galvanised
Height: 21 cm Handrail post T 1.80m 17.7 584373000
Einschubgeländer T 1,80m
Galvanised
Railing clamp XP 40cm 7.7 586456000

Geländerzwinge XP 40cm
Galvanised
Height: 73 cm
999732002 - 03/2016 107

Toeboard holder T 1.80m 0.53 584392000 Spindle strut GS T6 95/140cm 10.3 584340000
Fußwehrhalter T 1,80m Spindelstrebe GS T6 95/140cm
Galvanised Galvanised
Height: 13.5 cm
Handrail post 1.50m 12.4 582754000

Geländer 1,50m
Galvanised
Spindle strut T7 75/110cm 13.2 584308000
Spindelstrebe T7
Galvanised
Doka 4-part chain 3.20m 15.0 588620000

Doka-Vierstrangkette 3,20m
Follow the directions in the "Opera-
ting Instructions"!
Universal strut T5/5 .....mm 6.5 584311000

Strebe T5/5 .....mm Spindle strut T10 350/400cm 57.5 584328000
Painted blue Spindle strut T10 .....mm 14.6 584391000
Spindelstrebe T10
Weight per linear metre
Spindle strut GS T5 65/101cm 9.1 584356000

Spindelstrebe GS T5 65/101cm
Galvanised

Spindelstrebe T6
Galvanised
Universal spindle foot T8 8.6 584314000

Universal-Spindelfuß T8
Painted blue
Galvanised
Height: 30 cm
108 999732002 - 03/2016

Height adjuster for formwork beams 11.9 580218000 Tool box GF 6.5 580390000
Höhenjustierung für Schalungsträger GF-Werkzeugbox
Galvanised included in scope of supply:
Height: 46 cm (A) Reversible ratchet 1/2" 0.73 580580000
Galvanised
Length: 30 cm
(B) Fork wrench 13/17 0.08 580577000
(C) Fork wrench 22/24 0.22 580587000
(D) Fork wrench 30/32 0.80 580897000
(E) Ring spanner 17/19 0.27 580590000
(F) Extension 11cm 1/2" 0.20 580581000
(G) Extension 22cm 1/2" 0.31 580582000
Height adjuster WS10-WU16 10.1 580206500 (H) Universal joint coupling 1/2" 0.16 580583000
Höhenjustierung WS10-WU16 (I) Box nut 19 1/2" L 0.16 580598000
Galvanised (J) Box nut 13 1/2" 0.06 580576000
Height: 45 cm (K) Box nut 24 1/2" 0.12 580584000
(L) Box nut 30 1/2" 0.20 580575000
Adjusting spindle M36 6.2 500663002

Höhenjustierspindel M36
Galvanised
Length: 31 cm
Height: 29.2 cm
Suspension head WS10 8.1 580449000 Filler neck GF SCC 39.0 580217000
Aufhängekopf WS10 GF-Füllstutzen SCC
Width: 18 cm
Height: 23 cm
Panel closure tool D125 SCC 18.0 588127000

Universal support Top50 .....mm 11.1 584312000 Sperrschieber D125 SCC
Tragwerklasche Top50 .....mm
Galvanised
Painted blue
Length: 18 cm
Weight per linear metre
Width: 33 cm
Height: 27 cm
Adjusting plate T 6.5 584393000 Assembly angle Top50 6.7 580082000

Justierlasche T Montagelasche Top50
Length: 23.5 cm Length: 53.2 cm
Width: 48.6 cm
Strip tensioner B 6.00m 3.3 580394500

Bandzwinge B 6,00m
Galvanised
Strip tensioner B 5.00m 3.5 580394000

Bandzwinge B 5,00m
Galvanised
999732002 - 03/2016 109

Positioning rail .....m 1.8 580079000 Doka beam H20 eco N 1.80m 9.0 189283000
Führungsschiene .....m Doka beam H20 eco N 2.45m 12.3 189271000
Painted blue Doka beam H20 eco N 2.65m 13.3 189272000
Weight per linear metre Doka beam H20 eco N 2.90m 14.5 189273000
Doka beam H20 eco N 3.30m 16.5 189284000
Doka beam H20 eco N 3.60m 18.0 189285000
Doka beam H20 eco N 3.90m 19.5 189276000
Doka beam H20 eco N 4.50m 22.5 189286000
Doka beam H20 eco N 4.90m 24.5 189277000
Doka beam H20 eco N 5.90m 29.5 189287000
Doka beam H20 eco N .....m 5.0 189299000
Doka beam H20 eco N .....m BS 5.0 189289000
Hole gauge Top50 2.9 580080000 Doka-Träger H20 eco N
Bohrplatte Top50 Varnished yellow
Painted blue
Length: 17 cm
Width: 15 cm
Tool: Drill bit (diameter 10 mm)
Angle connector 9x5cm 0.22 580381000

Winkelverbinder 9x5cm
Galvanised
Doka beam H20 eco N 1.25m 6.3 189282000

Doka beam H20 eco N 12.00m 60.3 189288000
Doka-Träger H20 eco N
Varnished yellow
Rafter plate right 0.09 582521000
Rafter plate left 0.09 582522000
Sparrenpfettenanker
Galvanised
Length: 17 cm
Doka beam H20 top N 1.80m 9.5 189011000

Doka beam H20 top N 2.45m 12.8 189012000
Doka beam H20 top N 2.65m 13.8 189013000
Doka beam H20 top N 2.90m 15.0 189014000 Doka beam H20 eco P 1.80m 9.4 189940000
Doka beam H20 top N .....m 5.2 189010000 Doka beam H20 eco P 4.50m 23.4 189943000
Doka beam H20 top N .....m BS 5.2 189021000 Doka beam H20 eco P 4.90m 25.5 189932000
Doka-Träger H20 top N Doka beam H20 eco P 5.90m 30.7 189955000
Varnished yellow Doka beam H20 eco P 9.00m 46.8 189956000
Doka beam H20 eco P .....m 5.2 189999000
Doka beam H20 eco P .....m BS 5.2 189957000
Doka-Träger H20 eco P
Varnished yellow
Doka beam H20 top P 1.80m 9.9 189701000

Doka beam H20 top P 2.45m 13.2 189702000
Doka beam H20 top P 2.65m 14.3 189703000
Doka beam H20 top P 2.90m 15.6 189704000
Doka beam H20 top P 3.30m 17.7 189705000 Doka beam H20 eco P 1.25m 6.5 189939000
Doka beam H20 top P 3.60m 19.2 189706000 Doka beam H20 eco P 12.00m 62.4 189993000
Doka beam H20 top P 3.90m 20.8 189707000 Doka-Träger H20 eco P
Doka beam H20 top P 4.50m 23.9 189708000 Varnished yellow
Doka beam H20 top P 4.90m 26.0 189709000
Doka beam H20 top P 5.90m 31.2 189710000
Doka beam H20 top P .....m 5.4 189700000
Doka beam H20 top P .....m BS 5.4 189711000
Doka-Träger H20 top P
Varnished yellow
110 999732002 - 03/2016

Doka formwork sheet 3-SO 21mm 100/50cm 5.2 186007000 Xlife edge varnish 2.5l 3.2 185072000
Doka formwork sheet 3-SO 21mm 150/50cm 7.3 186008000 Xlife-Kantenlack 2,5l
Doka formwork sheet 3-SO 21mm 200/50cm 9.7 186009000
Doka formwork sheet 3-SO 21mm 300/50cm 14.6 186012000 Shaping wood board 3-S 27mm 600/150cm 117.0 177047000
Doka formwork sheet 3-SO 21mm 350/50cm 18.0 186028000 Formholzplatte 3-S 27mm 600/150cm
Doka formwork sheet 3-SO 21mm 550/50cm 28.3 186023000 H20 screw-on bracket for formwork sheets 0.19 586256000
Schalhaut-Schraubwinkel H20
Doka formwork sheet 3-SO 21mm 100/100cm 10.3 186015000 Galvanised
Doka formwork sheet 3-SO 21mm 150/100cm 15.5 186016000 Height: 19.2 cm
Doka formwork sheet 3-SO 21mm 550/100cm 56.7 186022000 Double scraper Xlife 100/150mm 1.40m 2.8 588674000
Doka formwork sheet 3-SO 21mm 600/100cm 61.8 186024000 Doppelschaber Xlife 100/150mm 1,40m
Doka formwork sheet 3-SO 21mm 150/50cm BS 7.7 186008100
Doka-Schalungsplatte 3-SO 21mm
Doka formwork sheet 3-SO 27mm 100/50cm 6.5 187007000 Ladder system XS
Doka formwork sheet 3-SO 27mm 250/50cm 16.3 187011000 Connector XS Wall formwork 20.8 588662000
Anschluss XS Wandschalung
Doka formwork sheet 3-SO 27mm 400/50cm 26.0 187013000 Width: 89 cm
Doka formwork sheet 3-SO 27mm 450/50cm 29.3 187029000 Height: 63 cm
Doka formwork sheet 3-SO 27mm 350/100cm 45.5 187030000 System ladder XS 4.40m 33.2 588640000
Doka formwork sheet 3-SO 27mm 400/100cm 52.0 187020000 System-Leiter XS 4,40m
Doka-Schalungsplatte 3-SO 27mm
Dokaplex formwork sheet 9mm 250/150cm 24.4 185001000

Dokaplex-Schalungsplatte 9mm

Ladder extension XS 2.30m 19.1 588641000

Dokaplex formwork sheet 21mm 250/125cm 45.9 185007000 Leiternverlängerung XS 2,30m
Dokaplex formwork sheet 21mm 250/150cm 55.1 185002000 Galvanised
Xlife sheet 21mm 265/145cm 63.4 185071000

Xlife sheet 21mm 325/145cm 77.8 185070000
Xlife-Platte 21mm
Xlife priming varnish SW-910 2.5l 2.7 185073000

Xlife-Grundierlack SW-910 2,5l
999732002 - 03/2016 111

Securing barrier XS 4.9 588669000 Tie rod system 15.0

Sicherungsschranke XS
Galvanised
Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Length: 80 cm Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Ladder cage XS 1.00m 16.5 588643000 Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Ladder cage XS 0.25m 10.5 588670000 Tie rod 15.0mm galvanised .....m 1.4 581824000
Rückenschutz XS Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Galvanised Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Ladder cage exit XS 17.0 588666000 Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Rückenschutz-Ausstieg XS Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Galvanised Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm
Height: 132 cm
Eye-lug anchor 15.0 without tie rod 1.2 580649000

Ösenanker 15,0 ohne Ankerstab
Galvanised
Length: 11 cm
Super plate 15.0 1.1 581966000

Superplatte 15,0
Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm
Wing nut 15.0 0.31 581961000

Flügelmutter 15,0
Galvanised
Length: 10 cm
Height: 5 cm
Width-across: 27 mm
Hexagon nut 15.0 0.23 581964000

Sechskantmutter 15,0
Galvanised
Length: 5 cm
Width-across: 30 mm
Anchor plate 12/12 1.3 581930000

Ankerplatte 12/12
Galvanised
Anchor plate 15/20 1.8 581929000

Ankerplatte 15/20
Galvanised
112 999732002 - 03/2016

Angle anchor plate 12/18 1.5 581934000 Friction type ratchet SW27 0.49 581855000
Winkelplatte 12/18 Freilaufknarre SW27
Galvanised manganese-phosphated
Length: 30 cm
Top50 form-tie nut 15.0 3.8 580073000

Top50-Ankermutter 15,0
Box spanner 27 0.65m 1.9 581854000
Galvanised Steckschlüssel 27 0,65m
Height: 25 cm Galvanised
Plastic tube 22mm 2.50m 0.45 581951000

Kunststoffrohr 22mm 2,50m
Universal cone 22mm 0.005 581995000

Universal-Konus 22mm
Grey
Diameter: 4 cm
Plug 22mm 0.003 581953000

Verschlussstopfen 22mm
Grey
Universal plug R20/25 0.003 588180000

Kombi-Ankerstopfen R20/25
Blue
Diameter: 3 cm
Distance piece 20cm 0.04 581907000

Distanzhalter
Grey
Form-ply protector 22mm 0.25 580219000

Schalhautschutz 22mm
Galvanised
Width-across: 46 mm
Protective cap 15.0/20.0 0.03 581858000

Schutzkappe 15,0/20,0
Yellow
Length: 6 cm
Diameter: 6.7 cm
Tie-rod wrench 15.0/20.0 1.9 580594000

Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Diameter: 8 cm
999732002 - 03/2016 113

Tie rod system 20.0 Tie hole protector 20.0 0.11 586931000
Ankerlochschutz 20,0
Galvanised
Tie rod 20.0mm galvanised 0.75m 1.9 581417000 Length: 7.5 cm
Tie rod 20.0mm galvanised 1.00m 2.5 581412000 Width: 4.3 cm
Tie rod 20.0mm galvanised 2.50m 6.3 581430000 Wing nut 20.0 0.47 581466000
Tie rod 20.0mm galvanised .....m 2.5 581410000 Flügelmutter 20,0
Tie rod 20.0mm non-treated 0.50m 1.3 581405000 Galvanised
Length: 11 cm
Tie rod 20.0mm non-treated 1.50m 3.8 581407000 Height: 6 cm
Tie rod 20.0mm non-treated 2.00m 5.0 581408000 Width-across: 36 mm
Tie rod 20.0mm non-treated .....m 2.5 581403000
Ankerstab 20,0mm
Water stop connector 20.0 1.3 581467000
Wasserstopp 20,0
Non-treated
Length: 14 cm
Super plate 20.0 B 2.0 581424000 Rock anchor spreader unit 20.0 1.3 581468000
Superplatte 20,0 B Felsanker-Spreizeinheit 20,0
Height: 7 cm Length: 11.9 cm
Diameter: 14 cm Diameter: 5.7 cm
Width-across: 34 mm Follow fitting instructions!
Hexagon nut 20.0 0.60 581420000 Fibre concrete tube 27mm 1.25m 2.6 581472000
Sechskantmutter 20,0 Faserbetonrohr 27mm 1,25m
Galvanised
Length: 7 cm
Width-across: 41 mm
Anchor plate 20.0 1.7 581425000

Ankerplatte 20,0
Galvanised
Fibre concrete plug 27mm 0.03 581473000
Faserbetonstopfen 27mm
Grey
Top100 tec form-tie nut 20.0 4.8 586934000

Top100 tec-Ankermutter 20,0
Galvanised
Height: 25 cm Weldable coupler 20.0 0.55 581474000
Anschweißmuffe 20,0
Non-treated
Length: 8 cm
Diameter: 4 cm
Protective cap 15.0/20.0 0.03 581858000

Plastic tube 26mm 2.00m 0.59 581463000 Schutzkappe 15,0/20,0
Kunststoffrohr 26mm 2,00m Yellow
Length: 6 cm
Diameter: 6.7 cm
Universal cone 26mm 0.008 581464000

Universal-Konus 26mm
Grey
Diameter: 5 cm
Plug 26mm 0.006 581465000

Verschlussstopfen 26mm
Grey
114 999732002 - 03/2016

Multi-trip packaging Bolt-on castor set B 33.6 586168000

Anklemm-Radsatz B
Painted blue
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Doka multi-trip transport box 1.20x0.80m 70.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Multi-trip transport box partition 0.80m 3.7 583018000

Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Doka stacking pallet 1.55x0.85m 41.0 586151000

Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
Doka stacking pallet 1.20x0.80m 38.0 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm
Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Length: 154 cm
Width: 83 cm
Height: 77 cm
999732002 - 03/2016 115

Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999732002 - 03/2016

Doka System PDF

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999732002 - 03/2016

The Formwork Experts.

Large-area formwork Top 50

© by Doka GmbH, A-3300 Amstetten

Hazard assessment Regulations; industrial safety

Rules applying during all phases of Assembly

Transporting, stacking and storing Symbols used

▪ Only original Doka components may be used as

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

Factual Fpermissible Ed Rd

The advantages for you

▪ Maximised workplace safety

▪ Reduced close-out costs

A Tie rod system (Page 16)

C The element is now stable and can be plumbed and

aligned exactly, with no need for the crane.

➤ Pick up the element by crane.

Erecting the opposing formwork: Pouring

Before disconnecting from the crane:

Stripping out the formwork

☞ ➤ Observe the stipulated striking times.

➤ Remove any loose items from the formwork and plat-

Top 50 element in detail

Follow the directions in the "Timber formwork

Fastening the beams

Flange-clamp H20 Beam screw

Form-facing ▪ Where more frequent ▪ For bolting the Doka

Pressure of fresh concrete Creating complex concrete shapes demands a high

e.g. concrete pressure e.g. concrete pressure

Tie rod system

☞ The "Plastic tubes 22mm" left behind in the

9732-212-01 A Top 50 element

☞ Allow for elongation of long or coupled tie-rods

Form-ply protection Operating the form-tie from one side

Tie rod system 20.0 9732-563-02

☞ The "Plastic tubes 26mm" left behind in the

To pull tight half the way

To pull tight all the way

☞ When the connecting pin is used in a horizontal

For more information, please contact your Doka techni-

Examples of the system in action

Length adjustment using closures

with Adjustable waling extension FF20/50 and

A Doka beam H20

Adjustable waling extensions are used for obtaining

☞ When connecting short elements to the clo-

the Formwork element connectors.

Determining the pin-fixing positions Closure Pin-holes in waling

For closures of 50 - 64 cm Determining the pin-fixing positions

with Adjustable waling extension 1.40m Note:

A Adjustable waling extension 1.40m Top50 A B C A B C

Closure Pin-holes in waling Closure Pin-holes in waling

Closure Pin-holes in waling Closure Pin-holes in waling Example:

with Adjustable waling extension FF20/50 and

D Adjusting range a: max. 24.5 cm

☞ When using the height adjuster on shaft form-

decking in a concentrated manner via the spin-

easily using sliding plates. A

Adjusting range a: max. 22 cm

Max. load: 1000 kg

a ... 23° - 64°