PROCESS NAME: PRODUCT DEVELOPMENT PROCESS OWNER: PE MANAGER

With what (Infrastructure) With Who (Personnel)

Risk assessment model
AS 400 P.O. Product Engineer
Team Center (PLM) DFMEA / DVP&R coverage matrix
Testing
CAD-CREO SW Derogation Risk Assessment
Simulation SW Program Management
Testing LAB Operation
Prototype Equipment

Process Description

Inputs Outputs
 Product Design
Sales quotation Request New Product Validated
. Product Design lev1-2-3
. Design Service
Sales activation x new Product design output
. Design Review
products
. Product Validation- DVP&R
Derogation Approval
VAVE Project
 Derogation Process
AM Request

PSS request

Methods / Procedures Performance Indicators/Goals

Support Processes
Engineering Request Process See 8 Panel Scorecard
Purchasing
Engineering Work Order Change Management
Engineering Service Request HR Management
Engineering Deviation Request HSE
DFMEA / DVP&R
Design Review
Prototype control
PRODUCT DESIGN
INPUT ACTIVITIES Responsibility OUTPUT Key Item

[Product Innovation request

Engineering] (product/process)

Sales Quotation request Design request

Request Requesting according ER
Design Request
New Product PE approval/rejected Process process
(Business won)
> analysis Approved
> feasibility
All involved VAVE Project
> decision
AM AM Request

Customer PSS request

Satisfaction

Operation ADB request Product Design x lev1

(alterazione distinta PE BOM level 1 Sales Design Activities
base) >Drawings/BOM DRW level 1 planning according
>Cost analysis Design Review EWO process
>Design Review

Product Design Operation

Product Design Output
PE .BOM
> Drawings/BOM .DRW
> Specifications .Specification
> DFMEA .DFMEA
> Design Review
Design Review [Product Design]

Product Design DVP According DVP/DVR

validation PE DVR [Product Design] process
Decision
> Prototype planning
> DVP&DVR process

Request [Product Design] Service request

Engineering Service approval/rejected according ESR
Request PE process

Data Transfer
PE DRW/BOM [Product Design]

Virtual Analysis
PE Analysis Report [Product Design]

Design / Material /
Components analysis PE Analysis Report [Product Design]

NVH NVH Analysis [Product Design]

Transfer PE /Report

Prototype Prototype shall be

construction PE Prototype [Product Design] identified and
Transfer controlled
Testing
PE
Transfer Testing Report [Product Design]

Service to the Plant PE

Transfer Service Activities Operation
DEROGATION PROCESS
INPUT ACTIVITIES Responsibility OUTPUT Key Item

Deviation request
Operation Deviation Request PE Deviation Request according EDR
Request analysis Team Format process

Risk assessment PE Deviation Request

Team Format

Approved Time or/and

Decision PE /Rejected Operation Quantity shall be
defined
Approved

Plant Tasks implemented Operation

Task
PE Resident
Implementation

Record of Serial Plant Serial numbers [Product Design]

number involved PE Resident recorded on

Closing Deviation
request PE