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AKZ 9 SERIES

RoHS Compliant Use of new refrigerant R410A

I N D E X
AKZ 9 series

Features P1∼2

Principle/
P3
Piping system diagram
Description of
P4
model symbols
Specifications and
P5∼6
range of use
Cooling capacity
P7∼8
characteristic chart
Outside dimension
P9∼18
diagram

Optional parts

Thermistor P19

Expansion board for main


P20
machine communication

Supporting information

Control panel/Operation
P21∼22
mode/Setting method
Electric schematic
P23
diagram
Electric wiring connection
P24
instruction diagram
Notes for
P25∼27
handling
Method of
P28
selection

Table of history P29


High-accuracy, Energy-saving, Compact

Environmentally Friendly Service network P30

Inverter Oil Cooling Unit

9 AKZ
SERIES
Oil Hydraulic Division
Oil Hydraulic Equipment
9 AKZ
SERIES Circulation type
AKZ 9 SERIES

RoHS Compliant
Features

Features

Further Evolution of High-accuracy Temperature Control Achieve high energy-saving performance


■Our acclaimed ±0.1℃ oil temperature control has ■Achieve high energy-saving performance with the
been extended to cover an even wider range. adoption of a Daikin original IPM motor and R410A
■The cooling capacity resolution in the low-load refrigerant for high COP characteristics.
range has been improved through optimal control ■The power consumption
Reduction of
of the compressor and electronic expansion valve. can be checked on Reduction of approximately
the operation panel. approximately *2

20%
*2
45%
Expansion of cooling capacity control range
100
■Control with loads from 0% (no load) to 100% achieved
Power consumption (*1)

80
High load
heating generation
Main machine

60
Low-load 40
No load
20

Time 0
■AKZ 9 series Non-inverter AKZ 8 AKZ 9
unit(Daikin) series series
Outlet oil temperature control
*1. Comparison taking a non-inverter unit to have a power consumption of 100
*2. Measured during Daikin’ s model operation patterns

Target temperature ±0.1℃


Note)Pattern diagram with the heating load stabilized at 0 - 100% Achieve low-noise operation in the low-load range
   (Comparison with Daikin unit)
AKZ 8 AKZ 9

RoHS Compliant 59.5dB(A)  *


58dB(A)
Corresponding value in anechoic chamber (with AKZ 439 class)
■Complies with the RoHS Directive, e.g. by adopting
■Noise level also reduced in line with load reduction
printed circuit boards with lead-free solder.
*At room temperature of 25 and thermal load of 1 kW

Compact design of top class in the industry *Compared with AKZ 439 class(Unit: mm)

The AKZ 9
7series 8series 9series series
comes top
in the
industry
1,020

875

More
990

compact

440
440 440
360 360 360

1
Features

Reinforce durability for mist or dust in the severe condition of factory Functions featured
■The ingress protection of the control box has been upgraded ■Refrigerant gas leakage detection alarm function
(equivalent to IP54). An alarm signal is output when the refrigerant gas
■Electronic components resistant to sulfidization have been adopted. would be leaked (as cooling circuit failure).
■Oil temperature warning function

AKZ 9 SERIES
A warning signal can be output when the oil temperature or air
Higher durability for long-distance transportation
temperature strays outside arbitrarily setting range.
■The specifications for withstanding vibration during transport ■Auto tuning function
have been upgraded to reflect actual transportation conditions. This function substantially cuts the time taken for
adjustment during trial operation by automatically setting
Five types of semi-standard specification units in addition to the gain when oil temperature control is not stable in the
the standard type to achieve shorter product delivery terms factory setting status or when optimization is required.
■999-hour timer function (ON timer)
Different
voltages The operation start time can be set from 0 to 999

Features
Individual With heater With tank
Compliance
specifications for With breaker with CE hours in one-hour units.
general purpose
are set as
New functions for ease of use
semi-standard
types
■Preventive maintenance function
●A warning signal is output to notify that maintenance is
required when the air filter or condenser becomes clogged.
●If the thermistor fails (out of control), emergency operation is
Easy monitoring of operating status possible by selecting another operation mode.
This function minimizes the factors of line stoppages.
■The room temperature, inlet and outlet oil temperatures and other internal
data can be monitored at a personal computer using Hybrid-Win*. Improved operability/maintainability
This data can be displayed collectively, making it easy to grasp the
operating status. ■The control panel has been revamped. Data is now displayed
*Hybrid-Win is a software tool for monitoring the internal status of the unit using a personal computer. in an easier-to-understand format with more digits space.
You can download the tool and its instruction manual free of charge from The power consumption is also displayed (new function).
the website (http://www.daikinpmc.com) after registering as a user.
*The communications cable and the monitor harness must be purchased separately.
■The newly adopted plug-in terminal block has enabled
tool-less connection of signal cables (simple connection).
RS232C Monitor harness ■The increased pitch of the condenser’
s fins suppresses
communications cable for oil cooling units
clogging and makes cleaning easier.
(1.5 mm previously → 1.8 mm)

Applications

■Example of major applications


Built-in
Machine tools:Machining center, NC lathe, grinding machine, motor
Cooling of cooling oil
NC specialized machine,
Cooling of periphery of built-in motor
NC electric discharge machine, etc. ● Minimize the thermal displacement of spindle
Industrial machine:Molding machine, press, etc. ● Minimize the thermal displacement of column
● Prevent temperature rise of motor coil

Spindle

Cooling of hydraulic oil Column Gearbox Cooling of lubricant


Cooling in gear box
Temperature(viscosity)control
● Minimize the thermal displacement of spindle
● Prevention of deterioration of hydraulic oil(Longer life) ● Minimize the thermal displacement of column
● Stabilized operation of actuator

M Tool

Hydraulic unit
Workpiece Bed Example of use at machining center

2
Principle and overall system diagram 9 AKZ
SERIES

Control board
Room temperature thermistor(To *4)
Inlet oil temperature thermistor(To *1)
Outlet oil temperature thermistor(To *2)
Machine temperature
Oil temperature control thermistor(To *3) synchronous thermistor(To *5)
〈Optional part〉            〈Optional part〉
Pressure reducing mechanism
B
AKZ 9 SERIES

C (Oil) Oil outlet


*5

Evaporator
D *2
Fan
(Suction air)

Condenser

*4

︵ Cooler
E
M
Bypass mechanism

Machine tools

*1
Oil inlet
Principle and overall system diagram/series piping system diagram

*3
(Refrigerant) M
A Oil pump
Note)1. Refer to Pages 19 and
(Compressor)
 20 for optional parts.
Tank 2. Refer to Pages 21 and
 22 for detailed setting
  and others.
【Refrigerating cycle】
A:Refrigerant gas is converted into compressed gas at high temperature and high pressure by a compressor so that gas can be easily cooled and liquefied by a condenser.
B:In the condenser, the gas at high temperature and high pressure made in the compressor is cooled with air and converted into liquid at high temperature and high pressure.
C:The pressure reduction mechanism reduces the pressure of the liquid at high temperature and high pressure and converts it into liquid at low temperature and low pressure
  by squeezing it so that it can be easily evaporated in a cooler.
D:In the cooler, liquid at low temperature and low pressure made in the pressure reduction mechanism removes heat from oil, evaporates(cools oil),
  and is converted into gas at low temperature and low pressure.
E:The bypass mechanism controls the cooling capacity at low loads by adjusting the volume of gas at high temperature and high pressure supplied to the cooler.

Series piping system diagram 9 AKZ


SERIES

Electronic
Control board expansion
valve
*1
*2 *5
*3 Outlet oil Oil outlet
*4 *4
*5 temperature
Evaporator

Electronic thermistor
Filter expansion valve
Room Outlet temperature
thermistor
temperature
thermistor Plugged
High-pressure
S3 switch
Oil drain
PH (-C type only)
Condenser

Low pressure
Hot gas
gauge port
Fan bypass valve
Oil
pump
*3 M
Condensation M
temperature
thermistor
Filter Relief valve
Compressor protection *2
thermostat Discharge gas
(-C type only) temperature thermistor Spindle of main machine

S2T

MC *1
compressor Inlet oil Oil inlet
temperature
thermistor

Accumulator
Tank of main machine

3
Description of model symbols 9 AKZ
SERIES

AKZ ※※ 9 - ※※※
1 2 3 4 5

1 Oil cooling unit identification code 4

AKZ 9 SERIES
Specification identification code
AKZ : High-accuracy inverter oil cooling unit   - :Used for units with a semi-standard specification or
[Circulation type, for spindle and lubricant] a combination of semi-standard specifications
Single letter :When ■ 5 below is a serial number,
2 Cooling capacity (kW) × 10 the semi-standard specification is identified here with
a single letter of the alphabet.
Indicates ten times the cooling capacity
Examples: 14, 32, 43, 56, 90, 5 Symbol for semi-standard types (B,C,H,T)
where 14 indicates a cooling capacity of 1.4 kW B :With breaker 046:Different voltage AC220,230V 50/60Hz

Description of model symbols


C:Compliance with CE 047:Different voltage AC380,400,415V 50/60Hz
3 Symbol of series (Symbol to represent model change) H:With heater 048:Different voltage AC440,460,480V 50/60Hz
6,7,8,9 …… T :With tank

Or, a serial number (three numerical digits)


Non-standard specifications to meet individual requirements that are not covered
by the semi-standard specifications
* Contact us separately about special specifications (UL compliance, tropical treatment, etc.).

Specifications of standard, semi-standard, and non-standard types


■AKZ 9(Circulation type)
Standard type Semi-standard Non-standard Remarks
Use of low-viscosity oil ○ Viscosity of oil for use:1.4 ー 200 mm2/S
Discharge pressure (oil) : 0.5 MPa ○
With timer ○ 999-hour timer
With outlet temperature sensor ○
With breaker B
Compliance with CE C European Safety Standard
Without transformer 046 AC220,230V 50/60Hz
Different
047 AC380,400,415V 50/60Hz
voltages With transformer
048 AC440,460,480V 50/60Hz
With heater H
With tank T
Discharge pressure (oil) : 0.98 MPa ○ Unit with separately installed pump
Discharge pressure (oil) : 1.47 MPa ○ Unit with separately installed pump
Use of twin pump ○ Unit with separately installed pump
Specified painting color ○
With expansion board for serial communication ○

■Optional parts(Refer to Pages 19 and 20)


・Machine temperature synchronous thermistor(Lead wire length: 5m, 10m, 15m)
・Oil temperature control thermistor(Lead wire length: 5m, 10m)
・Expansion board for main machine communication(Serial communication)

4
9 AKZ
SERIES

AKZ149
AKZ329
Specifications

Oil Cooling Unit horsepower(HP)

Model name Stan


dard ーB ーC ーH
0.5
AKZ149
ーT *9 Different voltage Stan
specifications *3 dard ーB ーC ーH
1.2
AKZ329
ーT *9 Different voltage Stan
specifications *3 dard ーB ーC ーH
1.5
AKZ439
ーT *9 Different voltage
specifications *3

AKZ439 Cooling capacity(50/60Hz)*1 kW 1.3/1.4 2.8/3.2 3.8/4.3


Heater kW ー 1 ー ー 1 ー ー 1 ー
Supply power*2 3-Phase AC 200/200・220V 50/60Hz *3 3-Phase AC 200/200・220V 50/60Hz *3 3-Phase AC 200/200・220V 50/60Hz *3
Main circuit*3 3-Phase AC 200/200・220V 50/60Hz
Circuit voltage
Operating circuit DC12/24V
200V 50Hz 0.90kW/3.9A 1.29kW/4.1A 0.90kW/3.9A 1.36kW/4.9A 1.49kW/4.8A 1.36kW/4.9A 1.80kW/6.6A
Max. power consumption
200V 60Hz 0.91kW/3.6A 1.32kW/4.2A 0.91kW/3.6A *10 1.43kW/4.8A 1.61kW/5.2A 1.43kW/4.8A *10 1.88kW/6.4A *10
Max. consumption current
220V 60Hz 0.91kW/3.5A 1.43kW/4.2A 0.91kW/3.5A 1.43kW/4.6A 1.72kW/5.0A 1.43kW/4.6A 1.88kW/6.1A
Transformer capacity ー 2.6kVA ー 2.6kVA ー 2.6kVA
Exterior color Ivory white
Outside dimensions(H×W×D) mm 650×360×440 950×360×440 810×360×535 950×360×440 775×360×440 1075×360×440 965×360×535 1075×360×440 875×360×440 1175×360×440 1065×360×535 1175×360×440
Compressor(Totally enclosed DC swing type) Equivalent to 0.4kW Equivalent to 0.75kW Equivalent to 1.1kW
AKZ 9 SERIES

Evaporator Shell-end coil type


Condenser Cross-fin coil type
Propeller fan Motor φ250、
54W φ300、
54W
Motor 0.4kW×4P
Oil
pump Theoretical discharge rate L/min 12/14.4 24/28.8
Open pressure MPa 0.5 0.6
Syn- Standard Room temperature or machine temperature *4
(Set to“Room temperature: Mode 3”by default)
chroni-
Temperature zation Object to be controlled Inlet oil temperature or outlet oil temperature
(Set to“Inlet oil temperature”by default)
adjust type Synchronization
K −9.9∼+9.9 against the standard temperature
(Set at 0.0 by default)
Specifications and range of use

range
(Selectable)
Fixed Object to be controlled Inlet oil temperature or outlet oil temperature
type Range ℃ 5∼50
Refrigerant control Compressor revolutions by inverter + Opening of electric expansion valve
Refrigerant(New refrigerant: R410A)*5 Filling amount kg 0.49 0.72 0.98
A set of overcurrent relay(motor for pump), reverse-phase protection equipment, restart prevention timer, low room-temperature protection thermostat, high
room-temperature protection thermostat, low oil-temperature protection thermostat, relief valve for pump, discharge tube temperature thermostat, condenser
Protection equipment temperature thermostat, refrigerant leak detector, and inverter protection equipment. High-pressure switch(−C type only), compressor protection thermostat
(−C type only), overheat prevention temperature thermostat(−H type only), boil-dry protection switch(−H type only), no-fuse breaker (−B type only)
Room temperature ℃ 5∼45
Inlet oil temperature ℃ 5∼50
Operating
Oil viscosity mm2/s 1.4∼200
(ISO VG2∼32)
range
Product external Discharge side 0.5MPa or less
pressure loss Suction side −30.7kPa or less
Usable oil Lubricant, hydraulic oil of mineral oil(Not usable for hydraulic oil of ester phosphate, water, water-soluble liquid, drugs, food products, fuel, cutting liquid, grinding liquid, etc.)
Oil inlet Rc3/4
Connecting tube Oil outlet Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4
Oil drain Rc1/4
(Plugged)
Noise value(Value measured at 1m high in front,
value equivalent as measured in anechoic chamber)dB
(A) 62 65
Transport vibration performance*7 Up down 14.7m/S2 ×2.5 hr
(7.5∼100Hz sweep / 5 min.)
Ingress protection*6 IP2X
Mass kg 51 78 68 87 56 83 73 92 64 91 81 100
Molded-case circuit breaker(Rated current) A − 10 − − 10 − − 10 −
Oil tank
(Capacity) L − 15 − − 20 − − 20 −
Items to be prepared Molded-case circuit
by customer *8 breaker(Rated current) A 10
(Required for types other than ーB type)

Note)*1. The cooling capacity represents the value at the standard point (inlet oil temperature: 35℃, room temperature: 35℃, oil for use: ISO VG32) .
The tolerance of the product is approx.±5%.
*2. Be sure to use a commercial power supply for the power source. The use of an inverter power supply may cause burn damage to the unit.
The voltage fluctuation range should be within ±10%. If the voltage fluctuation range is more than ±10%, please consult us.
*3. There are three types of different voltage specifications depending on the power source: −046, −047 and −048 units. −047 and
−048 units deal with the different voltage by featuring a transformer.
The main circuit voltage is the transformer’ s secondary side voltage of 200 VAC, 50/60 Hz.
(−046 units have no transformer and therefore have the same external dimensions and mass as standard units. Their main circuit voltage is 220/230 VAC, 50/60 Hz.)
*4. The machine temperature synchronous thermistor optionally available is required for this function. (Refer to Page 19 for details.)
*5. The MSDS (Material Safety Data Sheet)of refrigerant R410A is attached to ーC type.
*6. Electric component box ingress protection: IP54 or equivalent (However, use piping conduits etc. rated at least IP54 at wiring ports.)
*7. The specifications for withstanding vibration during transport are those of a standard unit.
*8. The molded-case circuit breaker is not supplied with this product. Please prepare it by yourself.
*9. The yellow line on the tank oil level gauge shows the highest oil level and the red line the lowest oil level.
*10. The maximum power consumption/maximum current consumption of different voltage specifications are shown in the tables below.
■AKZ149 ■AKZ329 ■AKZ439
Supply power Power/current Supply power Power/current Supply power Power/current
380V 2.1A 380V 1.38kW 2.6A 380V 1.82kW 3.4A
0.92kW
400V 1.9A 400V 1.44kW 2.5A 400V 1.89kW 3.3A
415V 0.93kW 415V 1.46kW 2.4A 415V 1.90kW 3.1A
50/60Hz 50/60Hz 50/60Hz
440V 1.8A 440V 1.38kW 2.3A 440V 1.82kW 3.0A
0.92kW
460V 460V 1.44kW 2.2A 460V 1.89kW 2.9A
480V 0.93kW 1.7A 480V 1.46kW 2.1A 480V 1.90kW 2.7A

■AKZ569 ■AKZ909
Supply power Power/current Supply power Power/current
380V 4.0A 380V 7.1A
400V 3.8A 400V 6.8A
415V 3.6A 415V 6.5A
50/60Hz 2.22kW 50/60Hz 4.28kW
440V 3.4A 440V 6.2A
460V 3.3A 460V 5.9A
480V 3.1A 480V 5.7A

5
Oil Cooling Unit horsepower(HP) 2.0 3.0
AKZ569 AKZ569 AKZ909
AKZ909 Model name Stan
dard ーB ーC ーT *9 ーH Different voltage
specifications *3
Stan
dard ーB ーC ーT *9 ーH Different voltage
specifications *3
*1
Cooling capacity(50/60Hz) kW 5.0/5.6 8.0/9.0
Heater kW ー 2 ー ー 3 ー
Supply power*2 3-Phase AC 200/200・220V 50/60Hz *3 3-Phase AC 200/200・220V 50/60Hz *3
Main circuit*3 3-Phase AC 200/200・220V 50/60Hz
Circuit voltage
Operating circuit DC12/24V
200V 50Hz 2.22kW/7.7A 2.50kW/8.4A 4.25kW/13.6A
Max. power consumption
200V 60Hz 2.30kW/7.6A 2.57kW/8.1A *10 4.30kW/13.5A *10
Max. consumption current
220V 60Hz 2.30kW/7.3A 3.00kW/8.9A 4.28kW/13.0A
Transformer capacity ー 4.0kVA ー 6.0kVA
Exterior color Ivory white
Outside dimensions(H×W×D) mm 1110×470×560 1375×470×580 1410×470×560 1360×470×590 1220×560×680 1485×560×700 1520×560×680 1470×560×659
Compressor(Totally enclosed DC swing type) Equivalent to 1.5kW Equivalent to 2.2kW

AKZ 9 SERIES
Evaporator Brazed plate type
Condenser Cross-fin coil type
Propeller fan Motor φ400、
100W φ455、100W
Motor 0.75kW×4P 0.7kW×4P 0.75kW×4P 0.7kW×4P 0.75kW×4P
Oil
pump Theoretical discharge rate L/min 30/36
Open pressure MPa 0.6
Syn- Standard Room temperature or machine temperature *4
(Set to“Room temperature: Mode 3”by default)
chroni-
Temperature zation Object to be controlled Inlet oil temperature or outlet oil temperature
(Set to“Inlet oil temperature”by default)
adjust type Synchronization
K −9.9∼+9.9 against the standard temperature
(Set at 0.0 by default)

Specifications and range of use


range
(Selectable)
Fixed Object to be controlled Inlet oil temperature or outlet oil temperature
type Range ℃ 5∼50
Refrigerant control Compressor revolutions by inverter + Opening of electric expansion valve
Refrigerant(New refrigerant: R410A)*5 Filling amount kg 1.02 1.48
A set of overcurrent relay(motor for pump), reverse-phase protection equipment, restart prevention timer, low room-temperature protection thermostat, high
room-temperature protection thermostat, low oil-temperature protection thermostat, relief valve for pump, discharge tube temperature thermostat, condenser
Protection equipment temperature thermostat, refrigerant leak detector, and inverter protection equipment. High-pressure switch(−C type only), compressor protection thermostat
(−C type only), overheat prevention temperature thermostat(−H type only), boil-dry protection switch(−H type only), no-fuse breaker (−B type only)
Room temperature ℃ 5∼45
Inlet oil temperature ℃ 5∼50
Operating
Oil viscosity mm2/s 1.4∼200
(ISO VG2∼32)
range
Product external Discharge side 0.5MPa or less
pressure loss Suction side −30.7kPa or less
Usable oil Lubricant, hydraulic oil of mineral oil(Not usable for hydraulic oil of ester phosphate, water, water-soluble liquid, drugs, food products, fuel, cutting liquid, grinding liquid, etc.)
Oil inlet Rc1 1/4 Rc1 Rc1 1/4 Rc1 1/4 Rc1 Rc1 1/4
Connecting tube Oil outlet Rc1 1/4
Oil drain Rc1/4
(Plugged)
Noise value(Value measured at 1m high in front,
value equivalent as measured in anechoic chamber)dB
(A) 65 67
Transport vibration performance*7 Up down 14.7m/S2 ×2.5 hr
(7.5∼100Hz sweep / 5 min.)
Ingress protection*6 IP2X
Mass kg 82 115 100 145 97 132 122 175
Molded-case circuit breaker(Rated current) A − 15 − − 20 −
Oil tank
(Capacity) L − 50 − − 70 −
Items to be prepared Molded-case circuit
by customer *8 breaker(Rated current) A 15
(Required for types other than ーB type) 20
(Required for types other than ーB type)

Refer to Page 5 for explanatory notes.

Range of use Note)


1. The mark ◎ shows the standard point. 50
2. Be sure to use the unit at the range
of use specified in     .
40
Room temperature

(The use outside the use range may cause unit failure.)

30

20
︵℃︶

10

0
0 10 20 30 40 50
Inlet temperature
(℃)

6
AKZ
SERIES
Cooling capacity characteristic chart

AKZ149 1,800
Oil temperature =
1,600 Room temperature +10℃
Oil temperature =

Cooling capacity
1,400
Room temperature
1,200
Oil temperature =
1,000
Room temperature −10℃
800

600
(W)

400

200
AKZ 9 SERIES

0
5 10 15 20 25 30 35 40 45
Room temperature
(℃)

AKZ329 4,000
Cooling capacity characteristic chart

Oil temperature =
3,500
Room temperature +10℃
Cooling capacity

3,000
Oil temperature =
2,500 Room temperature
Oil temperature =
2,000 Room temperature −10℃

1,500
(W)

1,000

500

0
5 10 15 20 25 30 35 40 45
Room temperature
(℃)

AKZ439 6,000

5,000
Cooling capacity

Oil temperature =
Room temperature +10℃
4,000
Oil temperature =
Room temperature
3,000 Oil temperature =
Room temperature −10℃

2,000
(W)

1,000

0
5 10 15 20 25 30 35 40 45
Room temperature
(℃)

7
AKZ569 7,000

6,000 Oil temperature =


Room temperature +10℃

Cooling capacity
5,000
Oil temperature =
Room temperature
4,000 Oil temperature =
Room temperature −10℃
3,000
(W)

2,000

1,000

AKZ 9 SERIES
0
5 10 15 20 25 30 35 40 45
Room temperature
(℃)

AKZ909 12,000

Cooling capacity characteristic chart


10,000
Cooling capacity

Oil temperature =
Room temperature +10℃
8,000 Oil temperature =
Room temperature
6,000 Oil temperature =
Room temperature −10℃

4,000
(W)

2,000

0
5 10 15 20 25 30 35 40 45
Room temperature
(℃)

■Solid line    :When operated at 60Hz ■Broken line    :When operated at 50Hz


1. The mark“○”shows the standard point.
(Room temperature: 35℃ Inlet oil temperature : 35℃ Oil for use: ISO VG32)
2. The cooling capacity differs depending on conditions such as room temperature,
inlet oil temperature, oil dynamic viscosity and other factors.

8
9 AKZ
SERIES

AKZ149(-B,-C,-046)
Outside dimension diagram

Standard specifications
Note)Refer to Page 5
for more details.

With breaker

Part No.
The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the
positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not.

Compliance with CE

Name Description
Different voltages (without transformer)

Part No. Name Description


1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc3/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
(453)

4 Oil pan drain M6 plug 14 Instruction faceplate


5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
⑰ 7 Power supply inlet (Right / Left) φ28 Hole 17 Battery charge mark faceplate
8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
⑱ 9 Eye plate φ25 Hole 19 High temperature caution plate
10 Air filter 20 Caution plate
⑲ ⑮⑯ Rear face
(372) Exhaust air
38 (365)
(160)
⑬ ⑨ ⑦
⑧ ⑭

⑤ ②
90


Opposite
AKZ 9 SERIES

⑩ side ⑧ (10)
Opposite
⑪ ⑦
(700)

side

(674)

650


(520)

513
Suction air (13)

253
106

Outside dimension diagram

30 300
360 4-U slots
15 410 66
(for fixing bolts)
440 328
12

123 R6 (at all 4 locations)


5
14

30

12 60 216 60 12

AKZ149-H With heater Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(505)

7 Power supply inlet (Right) φ28 Hole 17 Battery charge mark faceplate
8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
9 Eye plate φ25 Hole 19 High temperature caution plate
⑰ 10 Air filter 20 Caution plate
21 Heater box
⑱ Exhaust air 22 Heater drain Rc1/4 Plugged
23 Air bleeder Rc1/4 Plugged
38 (365)
⑲ (413) ⑮⑯ Rear face
(160)

⑬ ⑨ ⑦
⑥ ⑧
⑤ ⑳
90

Opposite
⑩ side ⑧


66 ③
650
(1000)

(974)

(13) 328
Suction air ①
(820)


Opposite

side ⑰
553


406
314
300

190

111
79

123
30 15 410 111
30 300 4-φ12 holes 440 283
(50) 360 (for fixing bolts)

9
AKZ149-T With tank Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 12 Unit faceplate
2 Oil outlet Rc3/4 13 Design faceplate
3 Oil drain Rc1/4 Plugged 14 Instruction faceplate
4 Oil pan drain M6 plug 15 Overall caution plate
5 Control panel 16 Electric schematic diagram faceplate
6 Electric component box lid 17 Battery charge mark faceplate
7 Power supply inlet (Right / Left) φ28 Hole 18 Cutting injury caution plate
(635)

8 Signal line inlet (Right / Left) φ22 Hole 19 High temperature caution plate
9 Eye plate φ25 Hole 20 Caution plate
540

10 Air filter 21 Oil tank 15L


⑰ 11 Room temperature thermistor 22 Tank drain Rc3/8 Plugged
23 Oil level gauge* KLA-50A
⑱ 24 Oil hole-cum-air bleeder HY-06T
⑲ *The yellow line on the oil level gauge shows
the highest oil level and the red line the lowest oil level.
Exhaust air (Keep the oil level between the yellow and red lines during use.)
(23)

⑮⑯ Rear face 38 (365)


(372)
(160)
⑨ ⑦

⑥ ⑧ ⑭
⑤ ②
90

AKZ 9 SERIES

Opposite
⑩ side ⑧ (10)
⑪ Opposite
side ⑦

650


(860)

(834)
(680)

Suction air

673

413

Outside dimension diagram


Yellow line 15L
174
160

Red line 11L

125
123 4-φ12 holes 105 410 20 66
30 300 (for fixing bolts) 535 110
360

AKZ149-047,-048 Different voltages (With transformer) Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc3/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(500)

7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate


8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
9 Hanger 19 High temperature caution plate
⑰ 10 Air filter 20 Caution plate
⑱ 21 Transformer
22 Transformer box
Exhaust air
⑲ (420) ⑮⑯ Rear face
(365)

⑥ ⑭
⑤ ②
*1

⑩ (10)



650

Suction air (13)



813

④ 60 38


553
406


(270)
314
300

270

123
30
15 410 ⑰ 66
4-φ12 holes
30 300 (for fixing bolts) (13) 440 (13) 328
360 (50)

Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

10
9 AKZ
SERIES

AKZ329(-B,-C,-046)
Outside dimension diagram

Standard specifications
Note)Refer to Page 5
for more details.

With breaker

Part No.
The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the
positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not.

Compliance with CE

Name
Different voltages (without transformer)

Description Part No. Name Description


1 Oil inlet Rc3/4 10 Air filter
2 Oil outlet Rc3/4 11 Room temperature thermistor
3 Oil drain Rc1/4 Plugged 12 Unit faceplate
(453)

4 Oil pan drain M6 plug 13 Design faceplate


5 Control panel 14 Instruction faceplate
6 Electric component box lid 15 Overall caution plate
⑰ 7 Power supply inlet (Right / Left) φ28 Hole 16 Electric schematic diagram faceplate
⑱ 8 Signal line inlet (Right / Left) φ22 Hole 17 Battery charge mark faceplate
9 Eye plate φ25 Hole 18 Cutting injury caution plate
⑲ (372) ⑮⑯ Rear face Exhaust air
19 High temperature caution plate
20 Caution plate
38 (365)
(160)
⑬ ⑨ ⑦
⑥ ⑧ ⑭
⑤ ②
90


Opposite
⑩ side ⑧ (10)
⑪ Opposite
AKZ 9 SERIES

side ⑦
(825)

(799)

775

(645)

648

Suction air

(13)

253

106
Outside dimension diagram

15 410
30 300 66
4-U slots 440 328
360
(for fixing bolts)
12

R6 (at all 4 locations)


123
14

30
5

12 60 216 60 12

AKZ329-H With heater Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(505)

7 Power supply inlet (Right) φ28 Hole 17 Battery charge mark faceplate
8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
⑰ 9 Eye plate φ25 Hole 19 High temperature caution plate
⑱ 10 Air filter 20 Caution plate
21 Heater box
Exhaust air 22 Heater drain Rc1/4 Plugged
⑮⑯ Rear face 38 (365) 23 Air bleeder Rc1/4 Plugged
⑲ (413)
(160)
⑬ ⑨ ⑦
⑥ ⑧ ⑳

90

⑩ Opposite
side ⑧


775

66 ③
(1125)

(1099)

Suction air
(945)

(13) 328



Opposite

553

side

406
314
300

190

111
79

123 30 4-φ12 holes 15 410 111


30 300 (for fixing bolts)
440 283
(50) 360

11
AKZ329-T With tank Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 13 Design faceplate
2 Oil outlet Rc3/4 14 Instruction faceplate
3 Oil drain Rc1/4 Plugged 15 Overall caution plate
4 Oil pan drain M6 plug 16 Electric schematic diagram faceplate
5 Control panel 17 Battery charge mark faceplate
6 Electric component box lid 18 Cutting injury caution plate
7 Power supply inlet (Right / Left) φ28 Hole 19 High temperature caution plate
(635)

8 Signal line inlet (Right / Left) φ22 Hole 20 Caution plate


540

9 Eye plate φ25 Hole 21 Oil tank 20L


⑰ 10 Air filter 22 Tank drain Rc3/8 Plugged
11 Room temperature thermistor 23 Oil level gauge* KLA-80A
⑱ 12 Unit faceplate 24 Oil hole-cum-air bleeder HY-06T
*The yellow line on the oil level gauge shows
⑲ the highest oil level and the red line the lowest oil level.
Exhaust air (Keep the oil level between the yellow and red lines during use.)
(23)

(372) ⑮⑯ Rear face


38 (365)
(160)
⑨ ⑦

⑥ ⑧ ⑭
⑤ 90


Opposite

AKZ 9 SERIES
⑩ side ⑧ (10)
⑪ Opposite
side ⑦

775
(1015)

(989)
(835)

838
Suction air

Outside dimension diagram


443
Yellow line 20L
204

Red line 11L


190

155
123 4-φ12 holes 105 410 20 66
30 300 (for fixing bolts) 535 110
360

AKZ329-047,-048 Different voltages (With transformer) Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc3/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(500)

7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate


8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
⑰ 9 Hanger 19 High temperature caution plate
10 Air filter 20 Caution plate
⑱ 21 Transformer
Exhaust air 22 Transformer box
⑲ (420) ⑮⑯ Rear face
(365)

⑥ ⑭
⑤ ②
*1 ⑳
⑩ (10)


775

Suction air
(13)
948


④ 60 38

553
406


(270)
314
300

270

123
30
4-φ12 holes 15 410 ⑰ 66
30 300 (for fixing bolts) (13) 440 (13) 328
360 (50)

Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

12
9 AKZ
SERIES

AKZ439(-B,-C,-046)
Outside dimension diagram

Standard specifications
Note)Refer to Page 5
for more details.

With breaker

Part No.
The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the
positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not.

Compliance with CE

Name
Different voltages (without transformer)

Description Part No. Name Description


1 Oil inlet Rc3/4 10 Air filter
2 Oil outlet Rc3/4 11 Room temperature thermistor
3 Oil drain Rc1/4 Plugged 12 Unit faceplate
(453)

4 Oil pan drain M6 plug 13 Design faceplate


5 Control panel 14 Instruction faceplate
⑰ 6 Electric component box lid 15 Overall caution plate
7 Power supply inlet (Right / Left) φ28 Hole 16 Electric schematic diagram faceplate
⑱ 8 Signal line inlet (Right / Left) φ22 Hole 17 Battery charge mark faceplate
9 Eye plate φ25 Hole 18 Cutting injury caution plate
⑲ (372) ⑮⑯ Rear face 19 High temperature caution plate
Exhaust air
20 Caution plate
38 (365)
(160)
⑬ ⑨ ⑦
⑧ ⑭


90


Opposite
⑩ side ⑧
⑪ Opposite (10)

AKZ 9 SERIES

side

(925)

(899)
875

(745)

708
Suction air ③

(13)

253

106
Outside dimension diagram

30 300
4-U slots
360 15 410 66
(for fixing bolts)
440 328

123
14

30
5

12

12 60 216 60 12 R6 (at all 4 locations)

AKZ439-H With heater Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
(505)

6 Electric component box lid 16 Electric schematic diagram faceplate


7 Power supply inlet (Right) φ28 Hole 17 Battery charge mark faceplate
⑰ 8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
9 Eye plate φ25 Hole 19 High temperature caution plate
⑱ 10 Air filter 20 Caution plate
21 Heater box
Exhaust air
⑮⑯ Rear face 22 Heater drain Rc1/4 Plugged
38 (365)
⑲ (413)
(160)
23 Air bleeder Rc1/4 Plugged

⑬ ⑨ ⑦
⑥ ⑧ ⑳

90

⑩ Opposite
side ⑧


875
(1225)


(1199)

66
Suction air
(1045)

(13) ① 328


Opposite


553

side

406
314
300

190

111
79

123 30 4-φ12 holes


(for fixing bolts) 15 410 111
30 300 440 283
(50) 360

13
AKZ439-T With tank Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 13 Design faceplate
2 Oil outlet Rc3/4 14 Instruction faceplate
3 Oil drain Rc1/4 Plugged 15 Overall caution plate
4 Oil pan drain M6 plug 16 Electric schematic diagram faceplate
5 Control panel 17 Battery charge mark faceplate
6 Electric component box lid 18 Cutting injury caution plate
7 Power supply inlet (Right / Left) φ28 Hole 19 High temperature caution plate
(635)

8 Signal line inlet (Right / Left) φ22 Hole 20 Caution plate


540

9 Eye plate φ25 Hole 21 Oil tank 20L


⑰ 10 Air filter 22 Tank drain Rc3/8 Plugged
11 Room temperature thermistor 23 Oil level gauge* KLA-80A

12 Unit faceplate 24 Oil hole-cum-air bleeder HY-06T
⑲ *The yellow line on the oil level gauge shows
⑮⑯ Rear face
Exhaust air
the highest oil level and the red line the lowest oil level.
(23)

(372) (Keep the oil level between the yellow and red lines during use.)

38 (365)
⑨ ⑦

⑥ ⑧ ⑭
⑤ 90 (160)
⑳ ②
Opposite
⑩ side ⑧

AKZ 9 SERIES
(10)
⑪ Opposite
side ⑦

875
(1115)

(1089)

(935)

Suction air

898

Outside dimension diagram


443

Yellow line 20L
204
190

Red line 11L

155
123 4-φ12 holes 105 410 20 66
30 300
(for fixing bolts) 535 110
360

AKZ439-047,-048 Different voltages (With transformer) Part No. Name Description Part No. Name Description
1 Oil inlet Rc3/4 11 Room temperature thermistor
2 Oil outlet Rc3/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
(500)

6 Electric component box lid 16 Electric schematic diagram faceplate


7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate
8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
⑰ 9 Hanger 19 High temperature caution plate
10 Air filter 20 Caution plate
⑱ 21 Transformer
⑮⑯ Rear face Exhaust air 22 Transformer box
(420)

(365)

⑥ ⑭

*1 ⑳ ②

(10)


875


1008

Suction air
(13)

④ 60 38

553
406
(270)


314
300

270



123 30 4-φ12 holes 15 410 66
30 300 (for fixing bolts)
(13) 440 (13) 328
360 (50)
Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

14
9 AKZ
SERIES

AKZ569(-B,-C,-046)
Outside dimension diagram

Standard specifications
Note)Refer to Page 6
for more details.

With breaker

Part No.
The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible
with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.

Compliance with CE

Name Description
Different voltages (without transformer)

Part No. Name Description


1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
(517)

4 Oil pan drain M6 plug 14 Instruction faceplate


5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
⑰ 7 Power supply inlet (Right / Left) φ28 Hole 17 Battery charge mark faceplate
⑱ 8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
⑲ 9 Eye plate φ25 Hole 19 High temperature caution plate
(480) ⑮⑯ Rear face
10 Air filter 20 Model name nameplate

Inside (425)
Exhaust air
38
⑬⑳ face ⑨ ⑦ (191)
⑥ ⑧
⑤ 90
(13) ②
⑩ Opposite
⑪ side ⑧
Opposite ⑭
side ⑦ ③
AKZ 9 SERIES


(1160)

(1135)
1110

(980)

875
Suction air

597
④ 30 500 (13)

213
Outside dimension diagram

40 390 15 530 75
470 4-U slots 560 110
(For fixing bolts)
(16)

240
R6
12
30
5

327 (at all 4 locations)


22 60 306 60 22

AKZ569-H With heater Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(517)

7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate


⑰ 8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
⑱ 9 Eye plate φ25 Hole 19 High temperature caution plate
⑲ 10 Air filter 20 Model name nameplate
21 Heater box
22 Heater drain Rc1/4 Plugged
(480) Exhaust air
⑮⑯ Rear face 23 Air bleeder Rc1/4 Plugged

Inside 38 (425)

⑬⑳ face ⑨ (191)



⑩ Opposite
side ⑧



1110

(1370)

110
(1460)

(1435)
(1410)

Suction air


897

(13)
513
(316)
300

110 94

132

15 530 102
327
4-φ12 holes 560 240
②⑭
40 390
(for fixing bolts) 331
470

15
AKZ569-T With tank Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 12 Unit faceplate
2 Oil outlet Rc1 1/4 13 Design faceplate
3 Oil drain Rc1/4 Plugged 14 Instruction faceplate
4 Oil pan drain M6 plug 15 Overall caution plate
5 Control panel 16 Electric schematic diagram faceplate
6 Electric component box lid 17 Battery charge mark faceplate
7 Power supply inlet (Right / Left) φ28 Hole 18 Cutting injury caution plate
(750)


8 Signal line inlet (Right / Left) φ22 Hole 19 High temperature caution plate
⑱ 9 Eye plate φ25 Hole 20 Model name nameplate
⑲ 10 Air filter 21 Oil tank 50L
11 Room temperature thermistor 22 Tank drain Rc3/8 Plugged
23 Oil level gauge* KLA-80A
⑮⑯ Exhaust air
88

Rear face 24 Oil hole-cum-air bleeder HY-06T


(480) 38 (425) *The yellow line on the oil level gauge shows
(191) the highest oil level and the red line the lowest oil level.
⑬⑳ Inside face ⑨ ⑦ (Keep the oil level between the yellow and red lines during use.)
⑥ ⑧

90
(13) ②
⑩ Opposite
⑪ side ⑧
Opposite ⑭
side ⑦ ③

AKZ 9 SERIES

1110
(1425)

(1400)
(1375)

Suction air
(1245)

1140

862

Outside dimension diagram


Yellow line 50L
(281)

Red line 37L


265

230
327 4-φ12 holes 25 530 110
40 390 (for fixing bolts) 580 360
470 395

AKZ569-047,-048 Different voltages (With transformer) Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(642)

7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate


8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
9 Hanger 19 High temperature caution plate
⑰ 10 Air filter 20 Model name nameplate
⑱ 21 Transformer
22 Transformer box
⑮⑯ Rear face Exhaust air
⑲ (530)
38 (425)
⑬⑳ Inside face
⑥ ⑭

90

*1 (13)
⑩ ②

⑫ ③
1110

Suction air
(1230)


1125
847

④ 30 500 (13)

⑦ ⑨
463
38


(202)
266
250

30

100

4-φ12 holes
327 (for fixing bolts) 60 ⑰ 75
(40) 390 (40) 30 530 110
470 (50) (13) 590 (13) 240

Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

16
9 AKZ
SERIES

AKZ909(-B,-C,-046)
Outside dimension diagram

Standard specifications
Note)Refer to Page 6
for more details.

With breaker

Part No.
The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible
with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.

Compliance with CE

Name
Different voltages (without transformer)

Description Part No. Name Description


1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
(635)

4 Oil pan drain M6 plug 14 Instruction faceplate


5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
7 Power supply inlet (Right / Left) φ28 Hole 17 Battery charge mark faceplate

8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate

9 Eye plate φ25 Hole 19 High temperature caution plate
⑲ 10 Air filter 20 Model name nameplate
(570)
⑮⑯ Rear face
Exhaust air
38 (545)
Inside
(311)
⑬⑳ face ⑨ ⑦

50
⑥ ⑧

Opposite
⑪ side ⑧
⑩ (13) ⑭
Opposite ②
side ⑦
AKZ 9 SERIES


(1270)

(1245)

1220

(1130)

Suction air ①

790
512
④ 30 620 (13)

213
Outside dimension diagram

40 480 22.5 635 88


4-U slots
560 680 123
(For fixing bolts)
(16)

257
R6
12
30
5

400
(at all 4 locations)
22 396 22
60 60

AKZ909-H With heater Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(635)

7 Power supply inlet (Right / Left) φ28 Hole 17 Battery charge mark faceplate
⑰ 8 Signal line inlet (Right / Left) φ22 Hole 18 Cutting injury caution plate
⑱ 9 Eye plate φ25 Hole 19 High temperature caution plate
10 Air filter 20 Model name nameplate
21 Heater box
Exhaust air 22 Heater drain Rc1/4 Plugged

(570) ⑮⑯ Rear face 23 Air bleeder Rc1/4 Plugged
38 (545)
Inside ⑦ (311)
⑬⑳ face ⑨ ⑧


Opposite
⑪ side ⑧
⑩ ②


1220
(1570)

(1545)
(1520)

(1480)

Suction air ①

30 620 (13)
812
513
(316)
300

110 94

132

400 22.5 635 190 ②⑭


40 480 680 257
4-φ12 holes 419
560
(for fixing bolts)

17
AKZ909-T With tank Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 12 Unit faceplate
2 Oil outlet Rc1 1/4 13 Design faceplate
3 Oil drain Rc1/4 Plugged 14 Instruction faceplate
4 Oil pan drain M6 plug 15 Overall caution plate
5 Control panel 16 Electric schematic diagram faceplate
6 Electric component box lid 17 Battery charge mark faceplate
(870)

7 Power supply inlet (Right / Left) φ28 Hole 18 Cutting injury caution plate
⑰ 8 Signal line inlet (Right / Left) φ22 Hole 19 High temperature caution plate
⑱ 9 Eye plate φ25 Hole 20 Model name nameplate
⑲ 10 Air filter 21 Oil tank 70L
11 Room temperature thermistor 22 Tank drain Rc3/8 Plugged
23 Oil level gauge* KLA-80A
88

⑮⑯ Rear face Exhaust air 24 Oil hole-cum-air bleeder HY-06T

(570) *The yellow line on the oil level gauge shows


38 (545)
the highest oil level and the red line the lowest oil level.
(311) (Keep the oil level between the yellow and red lines during use.)
⑬⑳ Inside face ⑨ ⑦

50
⑥ ⑧

Opposite
⑪ side ⑧
Opposite ⑭
⑩ side ⑦
(13) ②

AKZ 9 SERIES


1220
(1535)

(1510)
(1485)

(1395)

Suction air

1055

777

Outside dimension diagram


Yellow line 70L
(281)
265

Red line 51L

230
400 4-φ12 holes 25 650 110
40 480 (for fixing bolts) 700 437
560 472

AKZ909-047,-048 Different voltages (With transformer) Part No. Name Description Part No. Name Description
1 Oil inlet Rc1 1/4 11 Room temperature thermistor
2 Oil outlet Rc1 1/4 12 Unit faceplate
3 Oil drain Rc1/4 Plugged 13 Design faceplate
4 Oil pan drain M6 plug 14 Instruction faceplate
5 Control panel 15 Overall caution plate
6 Electric component box lid 16 Electric schematic diagram faceplate
(747)

7 Power supply inlet φ28 Hole 17 Battery charge mark faceplate


8 Signal line inlet φ22 Hole 18 Cutting injury caution plate
9 Hanger 19 High temperature caution plate
10 Air filter 20 Model name nameplate
⑰ 21 Transformer
⑱ 22 Transformer box
⑮⑯ Rear face Exhaust air
⑲ (620)
38 (545)
⑬⑳ Inside face ⑥ ⑭
50


*1

⑪ (13)
⑫ ②


1220

Suction air
(1380)


1040


762

30 620 (13)

⑦ ⑨
463
38


(266)
(250)

(202)
30

100

4-φ12 holes
400 (for fixing bolts) 60 ⑰ 88
(40) 480 (40) 30 635 123
560 (50) (13) 695 (13) 257

Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

18
Optional
part Thermistor(Compatible with all types of Oil Cooling Unit 9 series)

■Thermistor models and applications


When this optional part is installed in the oil piping of the main machine,
the thermistor detects the temperature to allow the control of oil temperature.
Length of Application Applicable
Name Model lead wire Shape (To be installed) model
L(m) by you
Machine temperature synchronous thermistor

AKZ 9-OP-K5 5m For machine


Plug-in terminal
temperature
synchronous

(φ5)
80
27.5
AKZ 9-OP-K10 10m control
Implanted in

(       )

(φ4.5)

φ1.1
Lead wire
R1/8 the main
AKZ 9-OP-K15 15m machine body

For machine
AKZ 9-OP-A5 5m Plug-in terminal
temperature
80 synchronous
25 AKZ 9
 φ8

control
Series
Attached to the
Optional part

(       )
(φ4.5)

φ1.1
Lead wire
AKZ 9-OP-A10 10m surface of main
machine body
oil temperature control

XHP-3(Blue) For return oil


Thermistor for

AKZ 9-OP-Y5 5m SXH-001T-0.6


temperature
(φ5)

80
27.5 control
Thermistor

Installed in oil

(       )
tube of the
(φ4.5)

Lead wire
R1/8
AKZ 9-OP-Y10 10m main machine

Thermistor characteristics: Resistance value … R25(Resistance value at 25℃)= 20kΩ, Tolerance: ±3%

■Instruction for installation and connection

AKZ 9-OP-K Rc 1/8


(To be machined on the main machine side) Connect to Oil Cooling Unit x 2M
Main
( machine
body ) Drill holeφ8, 20 or more in depth Terminal box Nos. 30 and 31.

Fill the hollow portion with silicon grease.


Recommended grease: Heat dissipating grease No. KS609
made by Shin-Etsu Chemical Co., Ltd.

AKZ 9-OP-A (Main machine body)


Please prepare the band and mounting screws yourself.

Connect to Oil Cooling Unit x 2M


Terminal box Nos. 30 and 31.

Keep this part in close contact with the


main body and cover the part with putty.

AKZ 9-OP-Y

Rc 1/8
Screw seat
Oil tube
Connect to Oil Cooling Unit control board connector CN11.
Replace this part with the oil outlet thermistor and operate
in the outlet oil temperature control mode Nos. 1, 5 and 6.

19
9 AKZ
SERIES

■Installation positions of additional oil temperature control thermistor


 (machine body or others)

Machine temperature Thermistor for Control board


synchronous thermistor oil temperature control
Installation position Installation position
(No. 30/31 pin) (CN11)

Optional part
Expansion board for main machine communication

The following functions are enabled by mounting this option board on the Oil Cooling Unit and
connecting it to the main machine:
1. The operation mode and the operation setting can be changed from the main machine side.

Expansion board for main machine communication


2. The alarm code and temperature data (machine temperature, room temperature, inlet oil temperature,
outlet oil temperature, inlet and outlet differential temperature, inverter frequency) of Oil Cooling Unit
can be read from the main machine side.

Communication Specification
method Model Installation position Applicable model sheet No.
Serial communication Installation plate inside
AKZ9-OP-CS AKZ149、AKZ329、AKZ439、AKZ569、AKZ909 PSP04664
only electric component box

Note)1. Refer to the specifications sheet for the communication procedure and specifications.

■Installation position for AKZ9-OP-CS(serial communication only)

D-SUB 9 pin connector Overcurrent circuit breaker AKZ9-OP-CS board


(Not featured on some types)

Control board
AKZ9-OP-CS board Supplied Connect to CN12
lead wire on the control board

・Dimensions of communication board (W×H): 40×50


・The communication board is secured at four positions by locking support.

20
Supporting
information Part names, functions and operation of control panel

1 5 2 11 3

4 6

7 8 9 10
NO. Item Description
1 Power lamp (Green) The lamp is turned on while power is supplied.

When an error occurs Level 1 alarm: The lamp keeps blinking


2 Error warning lamp (Red)
Level 2 alarm: The lamp is turned on
Supporting information

3 Timer mode lamp (Red) The lamp keeps blinking while the unit is at a stop in the timer mode.

Displays the mode of the control panel NORMAL: Normal mode MONITOR: Monitor mode
4 Operation mode display
SETTING: Operation setting mode TIMER SET:Timer setting mode
Operation mode / Displays the current operation mode (Normal mode, Operation setting mode) or
5
Data No. display data number of the data currently displayed on the data display part.
6 Data display Displays various data. The data displayed differs depending on the operation mode and data number.
7 [SELECT]key Selects the operation mode.
Decrements the value of the operation mode, data number and data by 1.
8 [DOWN]key
When held for two seconds or longer, decrements the values by 10.
Increments the value of the operation mode, data number and data by 1.
Part names, functions and operation of control panel

9 [UP]key
When held for two seconds or longer, increments the values by 10.
10 [ENT](Determine) key Determines the operation mode, data number, and data to be changed.

When a warning occurs Level 1 warning: The lamp keeps blinking.


11 Warning lamp (Green)
Level 2 warning: The lamp is turned on.

■Operation for change to each mode


A mode can be changed by operating the key in general.
To enter a special mode, hold down a number of keys in combination for more than 5 seconds.

Turn on the power Hold down for more than 5 seconds.

Operation
lock mode
Normal
mode Hold down for more than 5 seconds.

Auto tuning
Operation Timer mode
setting mode setting mode

Hold down for more than 5 seconds.


Monitor
mode
Parameter
setting mode

■ The default setting is“Operation lock mode” .


  To start operation, perform the unlocking operation as shown above.
CAUTION ■ The default setting for operation on the standard unit is:
  Operation mode: 3 (Inlet oil temperature control, room temperature synchronization control)
  Differential temperature: 0.0 (K)

21
Supporting
9 AKZ
SERIES

information Operation mode and setting method

AKZ 9 Series
Mode No. Mode name Description Setting temperature range Necessary optional part
Inlet oil temperature, Keep the inlet oil temperature at the setting temperature
Mode 0 fixed temperature control within the range specified in the right column. 5∼50℃
Outlet oil temperature or Keep the outlet oil temperature or return Oil temperature control
Mode 1 return oil temperature control oil temperature at the setting temperature within 5∼50℃ thermistor (When return oil
Fixed temperature control the range specified in the right column. temperature is controlled)
Inlet oil temperature, room Keep the inlet oil temperature at the setting temperature Between Room temperature
Mode 3 temperature synchronous control within the range specified in the right column. -9.9℃ and Room temperature + 9.9℃
Inlet oil temperature, machine Keep the inlet oil temperature at the setting temperature Between Machine temperature Machine temperature
Mode 4 temperature synchronous control within the range specified in the right column. -9.9℃ and Machine temperature+ 9.9℃ synchronous thermistor
Outlet oil temperature or return oil Keep the outlet oil temperature or return Between Room temperature Oil temperature control
Mode 5 temperature control, room oil temperature at the setting temperature within
-9.9℃ and Room temperature + 9.9℃ thermistor (When return oil
temperature synchronous control the range specified in the right column. temperature is controlled)
Oil temperature control
Outlet oil temperature or Keep the outlet oil temperature or return thermistor (When return oil
return oil temperature control Between Machine temperature
Mode 6 oil temperature at the setting temperature within temperature is controlled)
Machine temperature -9.9℃ and Machine temperature + 9.9℃ Machine temperature
synchronous control the range specified in the right column.
synchronous thermistor

Note) 1. Modes 2, 7, and 8 cannot be used on this series. Note) 2. Refer to Page 19 for details of necessary optional parts.

■Setting procedure: AKZ


Default setting: Set to“Mode: 3”and temperature to“0.0”. When you use your unit at a setting other than
the default setting, change the setting following the procedure shown below.

1 Power ON --- Release the operation lock mode before starting operation for the first time.

Supporting information
Hold down the key and key simultaneously for more than 5 seconds.

2 Select the“Setting”mode and press the key once.

Change the mode Change the setting temperature


Blinking Blinking

Operation mode and setting method


Press the
[ENT] key
to switch
The number of the“Mode” The number of the“Mode” between The“Setting temperature” The“Setting temperature”
is decreased by one. is increased by one. “Mode” is reduced by 0.1. is increased by 0.1.
and
3 Press the or key for mode setting. “Data”. 5 Press the or key for temperature setting.
4 Determine the value by pressing the key. 6 Determine the value by pressing the key.

7 To return to the“Normal”mode, press the key three times.

Points checked in the monitor mode

The following points can be checked in the monitor mode.

Monitor No. Description Note Monitor No. Description Note

0 Machine body temperature【Th1】 *1 5 △T


(Th4∼Th2) *1

1 Outlet oil temperature or return oil temperature【Th2】 *1 6 Cooling capacity control command value(%) −

2 Room temperature【Th3】 *1 7 Compressor inverter rotational speed(rps) −

3 Inlet oil temperature【Th4】 *1 8 Power consumption(kW) *3

4 Reserved【Th5】 *1 9 Extended DIN(hundreds digit), DOUT(tens digit)status *2

*1. If the thermistor is not connected or has a broken wire, −99.9 is displayed.
*2. With the default setting, 0 is displayed. Note that display is enabled when parameter n020 is“1”or the optional communication expansion board is installed.
*3. This is the value obtained by rough calculation under the following conditions (the error is around 20%): power supply voltage of  
200 V, pump discharge pressure of 0.2 MPa (VG32: oil temperature 25℃). Contact us separately about pumpless units.

22
23
Electric schematic diagram Supporting information

MCCB
X3M Tr
L1 Black (red)
Input Black (white)
L2 Output
L3 Black
0V

For −047 and −048 types


Supporting

MCCB
information

L1 Black (red)
L2 Black (white)
A2P U Yellow
L3 Black
2 CN15 V Red
DCL FU550 +
W White
A3P ∼ GND Black M
3.15A 250V M3F
X500 - - Vcc Brown DC
For −B units only Hu Orange
Hv Blue
X1M CN600 COR
L1 Black (red) L1 R Black R + DCL1 DCL2
C550 C551 + Red S172
Black (white) Black - Yellow M
L2 L2 S S IC600 θS2T
L3 Black L3 T Black T ∼ - - Blue 3∼
N=4 CE type only
Surge X530 CN103 CN18 M2C
SA SA absorber 5
R S T X3M Relay control Th-Fin
K1S M1P
K2M X510
FU511 L1 T1 U1 FU650 Power supply circuit CN20
FU512 L2 T2 V1 M 3.15A 250V [Standard, −046
- +

Black
Black
Black
FU513 L3 T3 W1 3∼ (different voltage specifications, without transformer)]
6.3A 250V Photocoupler ∼ -
U2 V2 W2 CN650 A1P Control board
Relay control Black (red) A2P Inverter board
Black (white)
E1H t° t° CN110 CN6 Inverter CPU normal LED300 CN7 A3P Noise filter board
Black Th300
−H type only F1UT F2UT X501 X519 X520 A4P Display board
T1R 6 2 3 6 C Condenser
A1P Communication M
[Power supply] Red t°Black CN,S,X Connector
+12V
Model Supply power S60 For external communication S150 S151 S140 COR Ferrite core
Red Black Y2E
Standard , 3∼200/200・220V - (parallel) DCL Reactor
−C, −B, S200 ∼ FU Fuse
−T, −H 50/60Hz S130 S0 CN2
24 Power supply circuit K1S Overcurrent relay
3∼220・230V High-accuracy analog input Analog monitor
-046 M1P Motor (Pump)
50/60Hz A4P S80 S182 96 M2C Motor (Compressor)
3∼380・400・415V
-047 Protection equipment K1S M3F Motor (Fan)
50/60Hz LED140 LED_A SW0 S10 For shipping adjustments 95
Operational error CN12
input circuit S183 Machine temperature
3∼440・460・480V Th-1 synchronous thermistor (option)
-048 Board communicating Control CPU normal prevention switch For external
50/60Hz
communications (serial) Th-2 Outlet oil temperature thermistor
−H type only
4 X4M Th-3 Air (room temperature) thermistor
+12V S184 24 Th-4 Inlet oil temperature thermistor
5 S4T Th-6 Discharge gas temperature thermistor
A5P M
MR30Y S185 23 Th-7 Condensation temperature thermistor
S90
Y1E +15VE Th-8 EV valve outlet temperature thermistor

MR30X
Short-circuit line
Expansion user I/O Magnetic
Th-9 Oil temperature thermistor (option)
contact coil K2M Th-Fin Fin temperature thermistor
S160

MR52Pa
−H type only

MR30W
X2M Th300 Box temperature thermistor
9 10 11 12 13 30 31 60 61 62 63 64 65 66 67 T1R Transformer
Option S9 CN10 CN11 S179 S170 S172 S171
X1M,X2M Terminal block
ACDC Short- Short-circuit line Y1E,Y2E Electronic expansion valve
Th-4 Th-8 Th-3 Th-2 Alarm output circuit line
9 10 11 12 13 30 31 60 61 62 63 64 65 66 67
Th-7 Th-9 θS2T S3PH
[Semi-standard types]
Th-6 Option X4M -047, 048 only CE type only CE type only
Type name Additional part symbol
Electric schematic diagram(Typical diagram)

Option Th-1 −B (With breaker) MCCB Circuit breaker


Option
Compressor protection
−C S2T thermostat
S5P
−H type only (CE compliance type)
S3PH High-pressure switch
F1UT,F2UT Thermal fuse
Warning and operation signal X2M [Optional part]
E1H Heater
9 10 11 12 13 30 31 60 61 62 63 64 65 66 67 Name Model Part symbol
Magnetic contact
AKZ9-OP-K5 K2M
−H Magnetic contact coil
Remote Optional For connection Normal Pump operation Warning output AKZ9-OP-K10 (With heater) Overheat prevention
control protection of machine Machine temperature S4T
synchronous thermistor AKZ9-OP-K15 Th-1 temperature switch
equipment synchronization Error / Power failure
thermistor
AKZ9-OP-A5 Boil-dry protection
S5P pressure switch
OFF : Level 1 AKZ9-OP-A10
Alarm, level output
ON : Level 2 X3M,X4M Terminal block
Thermistor for oil AKZ9-OP-Y5
Th-9 −047,048 MCCB Circuit breaker
temperature control AKZ9-OP-Y10
(Different voltage Tr Transformer
Note) 1. If a thermistor for temperature control (Th-9) is used, the existing Th-2 at CN11 is to be replaced. Expansion board for main AKZ9-OP-CS A5P specifications,
machine communication with transformer) X3M,X4M Terminal block
2. Refer to the electric schematic diagram of ach type for details.
Supporting
9 AKZ
SERIES

information Electric wiring connection instruction diagram

1 Power supply capacity … Refer to the max. power consumption and max. consumption
current of the specification sheet of each type.
2 Connection to power supply terminal block(X1M, Tr) (1)
(2)
(1)In the case of the standard type and semi-standard type L1 L2 L3
(−C, −H, −T, −046) , connect the line to X1M.
(2)In the case of“with breaker” (−B)specifications,
connect to the circuit breaker.
(3)In the case of the semi-standard type(with transformer:−047, −048), L1 L2 L3
connect the line to the terminal block supplied with the transformer.
(3)
1.Screw terminal and wiring diameter U V W

Terminal Screw Wiring diameter


Series
block terminal JIS cable IEC cable UL cable
X1M M4 2.0mm2 2.5mm2 AWG#14 047: 380V 400 415 380 400 415 380 400 415 (Earth)
AKZ 149,329,439,569 048: 440V 460 480 440 460 480 440 460 480
Breaker M5 or more or more or more
X1M M5 3.5mm2 4.0mm2 AWG#12 Connect the lines to the terminals corresponding to the main power supply.
AKZ 909
Breaker M5 or more or more or more

2. Use a round crimp-style terminal for connection.


3. The terminal block is for three poles and the earth wire is
to be secured on the enclosure with a screw DANGER
3 Connection to signal terminal block(X2M) 1. Always install an all-pole (3-pole) circuit breaker (to be prepared
by you) of the specified capacity on the main power supply.
*All contact distances must be at least 3 mm.
Unassigned(Do not connect to this terminal) Unassigned(Do not connect to this terminal)
For connection of Alarm level output
2. Always ground the unit. Since a noise filter is installed, there
optional protection (OFF: Level 1, ON: Level 2) is a risk of electrical shock without proper grounding.
equipment(OP)
3. Before opening the electric component box, always turn off the power,
Remote For connection Error / Power failure
control of machine and wait for 5 minutes until internal high voltage has been discharged.
synchronization Warning
Pump
thermistor Normal operation output 4. Do not energize the equipment with the electric component
box kept open.
9 10 11 12 13 30 31 60 61 62 63 64 65 66 67

Supporting information
CAUTION
MR52Pa

(X2M)
MR30W

1. To avoid the effects of noise, connect the power wire by


MR30X

cutting it to the proper length so that no excess wire comes


MR30Y into contact with the control board or others.
Interior of oil cooling unit 2. To perform remote control, remove the short-circuit wire
between [10] and [11] and install an operation switch(to be
prepared by you).
1. Straight crimp terminal and wiring diameter 3. The mode is set to“Lock mode(Stop mode)”by default.
Straight pin Wiring diameter Before starting operation, follow the procedure to release the
terminals JIS cable IEC cable UL cable Lock mode from the operation panel. Refer to the operation
manual for the unlocking procedure.
0.25mm2∼1.25mm2 0.3mm2∼1.5mm2 AWG#22∼#16
*
2. Use a straight crimp-style terminal for connection.
4. The unit is provided with a misoperation prevention switch
(PROTECT) to reject setting from the operation panel.
3. Use stranded wires for electric connection. If you want to use this function, make the necessary setting

Electric wiring connection instruction diagram


4. The wiring size is 0.5 mm2 to 1.5 mm2 in the case of duplex cable according referring to the operation manual.
to IEC. If using stripped wire, make the stripped length 9 mm to 10 mm.
*Recommended models and manufacturers:
TGN TC−1.25−9T (NICHIFU Co., Ltd.)
APA−1.25N (DAIDO SOLDERLESS TERMINAL MFG. CO., LTD.)

4 Signal output time chart


(1)Alarm/operation status output chart
Operation status Remote operation (between【10】and【11】)
ON OFF
Level 1 Level 1
error or Level 2 Power failure error or Level 2 Power failure
Normal Normal
Signal output Lock error (Power OFF) Lock error (Power OFF)
ON
Normal(NO contact) 60−61 OFF
ON
Error / Stop(Power OFF)
(NC contact) 60−63 OFF
ON
Error level(NO contact) 60−64 OFF
ON
Pump operation(NO contact) 61−62 OFF

(2)Warning output chart


Operation status Non-warning status Warning status

Level 1 Level 1
error or Level 2 Power failure error or Level 2 Power failure
Normal Normal
Signal output Lock error (Power OFF) Lock error (Power OFF)
ON
Warning output(NO contact) 66−67 OFF

1. The following electric wires can be used on the 3. For [10] to [13], please prepare contacts to meet
CAUTION terminal block for straight crimp-style terminals. the condition of minimum applicable load 12V DC
  Single wire: φ0. 57∼φ1. 44(AWG#22∼#16) and 5mA.
  Stranded wire: 0. 25mm2∼1. 25mm(AWG#
2 22∼16) 4. When the length of the thermistor to be connected
2. Load applicable to [60 - 64] and [66 - 67] is as follows: to [30] − [31] is longer than 10m, or the wiring is
  Min. applicable load: 10mV DC, 10μA or more routed in a poor noise environment, use shielded
  Max. applicable load: 30V DC, 2A(Resistance load) wire.

24
Supporting
information Notes for installing external piping

If the external pressure loss(site piping resistance)


●Relationship between oil flow rate
exceeds the specified use range, there may occur
and external pressure loss
phenomena such as abnormal noise of the pump(relief
An AKZ 9 series Oil Cooling Unit incorporating a pump of the
noise, noise of cavitation) , decrease of cooling capacity
circulation type has the characteristics shown below. When the
and control failure of oil temperature. Keep the external external pressure loss (△p) is 0.5 MPa or less, the rated flow rate
pressure loss within the specified use range. (Q0) is achieved, but when the external pressure loss exceeds 0.5
MPa, the flow rate becomes lower than the rated flow rate.
1. Suction-side piping
△P ≦0.5MPa △P >0.5MPa
Keep the suction vacuum pressure within the range ↓ ↓
between -30.7 and 0kPa. The rated flow rate(Q0)is The oil flow rate
The use of a suction filter of 100 to 150 mesh is achieved. becomes Q1, lower
than the rated flow rate.
recommended. Good example
Bad example
2. Discharge-side piping
Keep the pressure loss of the discharge-side piping at Usable range Unusable range
0.5 MPa or less.

Circulation volume or flow rate Q(L/min)


3. Do not install a stop valve on the suction or discharge A B
side. When a stop valve must be installed on the Q0
discharge side out of necessity, use a 0.5Mpa relief
valve along with the stop valve.
AKZ329・439・
4. Calculation of piping resistance Q1 569・909
Determine the oil piping size by calculating the piping AKZ149
resistance according to the following equation:
C
Piping resistance △P=0.595 ×ν×Q×L/D4
0 0.5 0.6 0.7 0.8
(For use of general hydraulic oil and lubricant) External pressure loss △P(MPa)

△ P:Piping resistance(MPa) Q(L/min):Flow rate(Q0: Rated flow rate)


ν:Dynamic coefficient of viscosity(mm2/s) △P(MPa) :External pressure loss
−Refer to the Viscosity / Temperature Chart. A:Status when the external pressure loss is“0”
B:Status when the external pressure loss is“0.5Mpa”
Q:Flow rate(L/min) (Cracking pressure of relief valve)
L:Piping length(m) C:Status when the external pressure loss is large
D:Internal piping diameter(mm) and the oil flow rate is“0”
.

Note)Design the site piping to withstand a pressure of at least 1.0 MPa.


Supporting information

■Viscosity / Temperature Chart


viscosity
Dynamic

Temperature
Example of viscosity
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 °
F
(dynamic coefficient of
mm2/s -10 0 10 20 30 40 50 60 70℃ viscosity)
10,000 In winter: 195mm2/s
5,000 ISO VG32 Oil
3,000 (temperature 5℃)
2,000
In summer: 29mm2/s
1,000 ISO VG32 Oil
500 (temperature 40℃)
400
Notes for installing external piping

300 68
200
150
100
75
46
50
40
30

20 32
22
15
10

10
9.0
8.0
5
7.0
6.0
5.0 2

4.0

3.0

2.0
-10 0 10 20 30 40 50 60 70℃

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 °


F
Temperature

25
Supporting
9 AKZ
SERIES

information Notes for handling

●Important notes to be observed regarding the main machine side


 (machine tools and industrial machine)
1. When adverse transport conditions are expected in transporting the machine overseas or elsewhere, special
precautions should be taken in the packaging and transportation method so as to avoid the application of
excessive force on Oil Cooling Unit(this unit).
2. Oil Cooling Unit(this unit)does not incorporate a flow switch for checking the oil supply and a temperature
switch for abnormal supply of oil temperature(high temperature or low temperature) . So, please provide a
protection device such as a flow switch and a temperature switch on the main machine side.

Notes for operation and cooling capacity


1. Do not use Oil Cooling Unit for cooling a liquid at 50℃ or more. Start to operate Oil Cooling Unit at the
same time as the main machine or before liquid temperature rises to 40℃.
2. Do not place an object that hinders ventilation within 500mm of the suction port or discharge port.
3. If the air filter is clogged, the cooling capacity is reduced. Clean the air filter(wash with hot water or
clean with air)periodically once every two weeks to prevent clogging.

Notes regarding liquid usable with Oil Cooling Unit


1. The notes are given in the table below.(○ symbol・ ・
・Can be used, × symbol・
・・Cannot be used)
2. Do not use the liquid listed below as“not usable”
(Marked with“×”
) .

Special notes AKZ 9 Series

・The third class petroleum and fourth class


petroleum of the fourth group hazardous
materials specified according to the Fire
Defense Law, and oil equivalent to
Lubricant discoloration No. 1 according to the copper ○

Supporting information
Mineral hydraulic oil corrosion test method(JIS K2513)of
petroleum products
・Oil equivalent to NAS 10 level according to
the pollution level

Nonflammable hydraulic oil


● Ester phosphate series
● Chlorinated hydrocarbon series
● Water - Glycol series ×
● W-O & O/W emulsion series
 (High-aqueous hydraulic oil)

Coolant fluid

Notes for handling


● Water-soluble cutting
 and grinding liquid ×
● Non water-soluble
  cutting and grinding oil

Ethylene glycol
(Antifreeze liquid) ×
Water(Industrial water) ×
Liquid equivalent to special flammables,
alcohol, first class petroleum and second
Inflammable liquid like fuel class petroleum of the fourth group
hazardous materials specified according
×
to the Fire Defense Law

Drugs ×
Drinking water, water for cooling food
Liquid for food products
products, etc. ×

26
Supporting
information Notes for handling

*Before operating this unit, be sure to read the operation manual and properly understand it.

●Instructions for safe operation


Instructions
Signs and D A N G E R・
・・Failure to observe the instruction may cause an imminent hazardous situation that may result in personal death or serious injury.
WARNING・
・・Failure to observe the instruction may result in personal death or serious injury.
CAUTION・
・・Failure to observe the instruction may result in personal injury or damage to the property.

1 General instructions
[ DANGER] ʱUse the equipment only in accordance with the intended specifications(specified in brochure, specification sheet, operation manual, caution plate).
[ DANGER] ʲNever operate the equipment in an explosive atmosphere
[ DANGER] ʳDo not disassemble, repair or modify the equipment by yourself.
[ DANGER] ʴAlways comply with the laws and regulations for safety(Industrial Safety and Health Law, Fire Defense Law, JIS B 8361 Guidelines of Hydraulic System).
[ WARNING] ʵCaution in the event of refrigerant leak
・Ventilate a room adequately(to avoid the risk of suffocation)
.
・Avoid direct contact of the refrigerant with skin(to avoid the risk of frost injury)
.
・In the event of inhalation of a great deal of refrigerant, contact with skin, and refrigerant in the eye, seek medical attention immediately.
[ WARNING] ʶIn the event of an abnormal condition, stop operation promptly, investigate the cause of the problem and take appropriate remedial measures.
[ CAUTION] ʷDo not use the unit in atypical environments (locations subject to high temperatures, high humidity, or
  a lot of dust, contamination, particulate matter, steam, oil mist or corrosive gases: H2S,SO2,NO2 or CL2).
[ CAUTION] ʸInstall a flow switch and temperature switch on the main machine to protect the main shaft and others.
[ CAUTION] ʹDo not get on the equipment or place an object on the equipment.

2 Instructions for transportation


[ DANGER] ① When hoisting the equipment, check its weight and use the eye plates and hangers on the equipment properly.
[ WARNING] ② Do not get approach the equipment while it is being hoisted and moved.
[ CAUTION] ③ When moving the equipment, take appropriate measures for fall prevention.
Supporting information

[ CAUTION] ④ Do not tilt the equipment 30 degrees or more while transporting the equipment(including during storage).

3 Instructions for installation


[ WARNING] ① Install the equipment on a rigid, level foundation and secure it appropriately.
[ CAUTION] ② Do not place an object near the suction port and discharge port of the equipment.

4 Instructions for wiring and piping installation


[ DANGER] ① Wiring and piping installation should be performed by a person with specialized knowledge and skills.
[ DANGER] ② Always use a commercial power supply for the power source. (The use of an inverter power supply may cause burn damage).
[ DANGER] ③ Connect the wiring for power supply in accordance with the electric wiring instruction diagram of the specification sheet and operation manual.
[ DANGER] ④ Ground the equipment properly.
[ WARNING] ⑤ Install the wiring in accordance with the standard by checking the electric schematic diagram.
Notes for handling

[ CAUTION] ⑥ Always install a dedicated breaker (molded case circuit breaker) appropriate for the capacity of Oil Cooling Unit on the main power supply on site.
[ CAUTION] ⑦ Check to see that the oil piping has the pressure resistance of 1MPa or more and install the piping appropriately.

5 Instructions for trial run


[ CAUTION] ① Check to see that the main machine is in a safe status(not activated)before starting the trial run.
[ CAUTION] ② Check to see that the oil piping and electric wiring are correctly connected to the main machine and that there is no looseness in connections and joints.
[ CAUTION] ③ Disable the operation lock of the equipment(Oil Cooling Unit)before starting the main machine.
[ CAUTION] ④ Check to see that the required amount of oil is in the oil piping system and that the piping is not blocked in the middle.

6 Instructions during operation


[ DANGER] ① Do not splash water or liquid on the equipment.
[ WARNING] ② Do not push your finger or an object into gaps of the equipment.
[ CAUTION] ③ Do not touch the heated exhaust port of the equipment.

7 Instructions for maintenance and inspection


[ DANGER] ① Perform maintenance and inspection with the equipment kept open. Working in a closed status may result in suffocation due to the leak of refrigerant.
[ DANGER] ② Always turn off the main power supply before starting maintenance and inspection.
[ DANGER] ③ Wait for five minutes after turning off the main power supply and start maintenance and inspection operation.
[ DANGER] ④ Do not operate the equipment with the cover of the equipment opened.
[ CAUTION] ⑤ Wear protective gear such as gloves and an eye protector when performing maintenance, inspection and cleaning.
[ CAUTION] ⑥ Clean the air filter periodically(once every two weeks in general)
.
[ CAUTION] ⑦ Keep oil cleanliness to NAS 10 level or less according to the pollution level.
[ CAUTION] ʸCheck the oil level in the tank and ensure that it is between the yellow line and the red line.
[ CAUTION] ʹInspect the underneath (drain pan) of the oil cooling unit once every six months, and if oil has accumulated, discharge it through the oil drainage port.

27
Supporting
9 AKZ
SERIES

information Method of selection of Oil Cooling Unit Unit conversion formula ● 1kW=860kcal/h

1.Select Oil Cooling Unit having a cooling capacity 20 to 30% larger than the heat release value from the
machine tool.
2.Since the cooling capacity of Oil Cooling Unit varies with the change of liquid temperature(inlet liquid
temperature)and room temperature, it is necessary to clarify the liquid temperature and room temperature
conditions to select appropriate Oil Cooling Unit.
3.Three methods are shown below as a guide for estimating the heat release value from the machine tool.
For determining the heat release value eventually, it is necessary to conduct tests and determine the
exact heat release value for selecting appropriate Oil Cooling Unit.

●Calculation method of heat release value from main machine


 for the selection of appropriate Oil Cooling Unit(as a general guide)
In the case of cooling of main shaft of machining center

●Method 1: To estimate the heat release value from the temperature


difference between the supply oil and return oil

Q=2.778×10 -7Cp・γ・Vs・△T
T1℃

V sm 3/h
Q : Heat release value
(kW)
Cp : Constant pressure specific heat(J/kg℃)
・・
・1967.4J/kg℃
T2℃ γ : Weight volume ratio
(kg/m3)
・・
・876kg/m3
Oil Cooling
Unit
Vs : Oil flow rate
(m3/h)
M △T: Temperature difference
(℃)
・・T2ーT1

E.g.)When“Vs”is 18m3/h(30L/min)and“△T”is 5℃
Main machine
  Q=2.778×10-7×1967.4×876×1.8×5    
Oil tank   =0.479×1.8×5≒4.3kW

Supporting information
●Method 2: To estimate the heat release value from the increase rate of
oil temperature in the tank
Find the maximum gradient of oil temperature increase
To find the maximum gradient of the oil

Tank oil
(              )
temperature, it is necessary to measure △t every
one minute during the first 10 minutes.

temperature
t1 Q=2.778×10 -7Cp・γ・V・△t/H
Oil temperature(℃)

Q : Heat release value


(kW)
Ambient
Cp : Constant pressure specific heat(J/kg℃)
・・・1967.4J/kg℃
Method of selection of Oil Cooling Unit
temperature

t2 γ : Weight volume ratio


(kg/m3)
・・
・876kg/m3
V : Total oil quantity
(m3)
0 0.5 1.0 1.5 2.0 2.5 3.0
Time(h) △t : Temperature difference
(℃)
・・t 1ーt
・ 2

H : Time
(h)
E.g.)When the total oil quantity is 300L(0.3m3)and“△t”
is 10℃.
  Q=2.778×10-7×1967.4×876×0.3×10    
  =0.479×0.3×10≒1.4kW

●Method 3: When motor output loss is considered to be the heat release value
Q : Heat release value
(kW)
H : Motor output
(kW)
…For driving the main shaft
η
Q=H・ η : Motor output loss
(%)
100
E.g.)When the output loss is 30% for the motor output 7.5 kW → The output
loss is 30% or so in general(Cooling of main shaft head)
Q=7.5×0.3=2.3kW

28
Supporting
information Table of history of Oil Cooling Unit for cooling main shaft(Circulation type)

AKS→AKZ
Horsepower Cooling capacity
HP W Old New

10,000
AKS303K AKS303AK
9,500 ◇ ◇
AKZ306 AKZ(S)907 AKZ908 AKZ909
9,000 ◇ ◇ ◇ ◇
3.0
8,500

8,000

7,500

7,000

6,500

6,000
AKZ206 AKZ(S)567 AKZ568 AKZ569
5,500 ☆ ☆ ☆ ☆
AKS203K AKS203AK AKS205K
2.0 5,000 ☆ ☆ ☆

4,500
AKZ(S)437 AKZ438 AKZ439
◎ ◎ ◎
4,000
Supporting information

1.5
3,500 AKZ106 AKZ(S)327 AKZ328 AKZ329
1.2 AKS100Z □ □ □

3,000 ■
AKS103K AKS103AK AKS104K AKS105K AKS105AK AKZ(S)257
2,500 □ □ □ □ □ ※
1.0
2,000
AKS53K AKS54K AKS54AK AKS55K AKS55AK AKZ(S)147 AKZ148 AKZ149
0.5 1,500 △ △ △ △ △ ○ ○ ○
1,000 AKS33K AKS35K AKS35AK
Table of history

○ ○ ○
0.3 500

Series name AKS 3 series AKS 4 series AKS 5 series AKS-Z AKZ 6 series AKZ 7 series AKZ 8 series AKZ 9 series
Sales starting time − '87.5 '86 '87 '88.1∼10 '98.12 '88 '96.8∼10 '01.10∼'02.2 '02∼ '10∼ '12∼
Discontinuation time '87.5 '02.3 '88 '88 '93.3 '02.3 '97.3 '02.9 '05.3 Conventional type Current model
ON−OFF type Inverter type

Note)1. The larger the last number of a model name, the newer the series(For instance, AKS35K is newer than AKS33K) .
 In addition, a model having the last alphabetic characters“AK”is newer than a model ending with“K”only. (For instance, AKS35AK is newer
than AKS35K) .
2. The cooling capacity is represented by the value at the standard point and at 60 Hz for all models.
3. The dimensions of the equipment may be changed on a newer type and older type on some models. Please check the dimensions on the
brochure and specification sheet(outline drawing)for selecting your equipment.
 When you are about to buy new equipment due to a failure of the equipment or for other reasons, please check the conditions of new equipment
and select an appropriate type.
4. All the models have been changed to the inverter type since 2002.
5. AKSZ (S)
“7”series uses new refrigerant R407C, AKZ“8” , AKZ“9”series uses new refrigerant R410A, and all other models use R22.
6. Existing units of 1HP class(AKS105AK, AKZ (S)257 class)were integrated into AKZ328 of 1.2HP class.

29
Supporting
9 AKZ
SERIES

information Daikin Oil Cooling Unit service network

What Daikin can offer as a global manufacturer


of air conditioning equipment
Daikin can offer you speedy delivery and reliability through a broad-based
network in seven countries and regions throughout the world.

Korea
U.S.
China Japan
India
Taiwan

Thailand

Singapore

Supporting information
Overseas service network
Please contact Daikin Sales Counter for servicing of Oil Cooling Unit in countries outside Japan.
Daikin is ready to offer you service in conjunction with the sales agents of our Air-conditioning
and Hydraulic Divisions located in seven countries and regions worldwide.

Country/Region Locations Company name


大金空調技術(北京)有限公司
Beijing
DAIKIN AIR CONDITIONING TECHNOLOGY (BEIJING) CO.,LTD.
大金空調技術(上海)有限公司
Shanghai
DAIKIN AIR CONDITIONING TECHNOLOGY (SHANGHAI) CO.,LTD.
China
大金空調技術(広州)有限公司
Service network

Guangzhou
DAIKIN AIR CONDITIONING TECHNOLOGY (GUANGZHOU) CO.,LTD.
◎ 大金工業株式会社 上海事務所 液圧控制課
Shanghai
DAIKIN SHANGHAI OFFICE OIL-HYDRAULICS DIV.

Korea Seoul ◎ KD HYDRAULICS,LTD.

Taiwan Taipei HO TAI DEVELOPMENT CO.,LTD.

Singapore Singapore DAIKIN ASIA SERVICING PTE. LTD.

Thailand Bangkok SIAM DAIKIN SALES CO., LTD.

DAIKIN AIR CONDITIONING INDIA PVT.LTD


India New Delhi
DELHI BRANCH

U.S. Illinois ◎ ALL WORLD MACHINERY

◎Sales agents of hydraulic equipment. (As of July 31, 2012.)


 Others are the sales agent of air conditioning equipment.

30
9 AKZ
SERIES

Osaka Office
YODOGAWA PLANT
1-1,Nishi-Hitotsuya,Settsu,Osaka 566-8585,Japan
Home Page: http://www.daikinpmc.com/en/

●Contents in this catalog are subject to change for improvement without prior notice. GK245
(2012.08.030)
KS.VV.MD