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FORM NO-918/4

LARSEN & TOUBRO LIMITED


ECC WORKSHOP-KANCHIPURAM

WELDING PROCEDURE TEST RECORD


[CODE:- IS-7307(PART1-1974)]

MANUFACTURER'S NAME : LARSEN & TOUBRO LIMITED

WPS NO : LTEW/288-R0 DT:26.09.2013

PROCEDURE NO : LTEW/288-R0 DT:26.09.2013

WELD PREPARATION :

RUN SEQUENCE AND COMPLETED

WELD DIMENSIONS

DIMENSION OF TEST PIECE : 350*200*20mm PARENT MATERIAL : IS 2062-E250

WELDING POSITION : 4F POSITION OF TEST PIECE : OVER HEAD

PREHEAT TEMP : 750C MIN POST WELD HEAT TREATMENT : NA

INTERPASS TEMP : 250 C MAX


0

WELDING CONSUMABLES

FILLER MATERIAL SHIELDING GAS/FLUX

MAKE : ESAB/ADOR TYPE OF FLUX : NA

TYPE : ER 70 S6 COMPOSITION OF GAS : 80%ARGON+20%CO2

COMPOSITION : AS PER TC FLOW RATE : 15-18 lit./min

SIZE : 1.2 mm BACK GOUGING : NA

TRAVEL SPEED : 150-250 mm/min

WELD PROCESS : GMAW(Semi Automatic)

ADDITIONAL INFORMATION : NIL

TEST RESULTS

A. NONDESTRUCTIVE TEST B. DESTRUCTIVE TESTS


Found satisfactory as per
VISUAL IS:7307 Table 2 TRANSVERSE TENSILE ALL-WELD TENSILE

MAGNETIC PARTICLE TEST N.A ULTI.TENSILE STRENGTH N.A N.A

PENETRANT N.A YIELD STRESS --- N.A

RADIOGRAPHY/ULTROSONICS N.A LOCATION OF FRACTURE N.A ---

ELONGATION %(5.65√A) --- N.A

LAB R.NO. SML/TC No:123534/2013-2014,Date:10/08/2013

ROOT BEND N.A N.A N.A N.A

FACE BEND N.A N.A N.A N.A

GUIDED BEND TESTS


SIDE BEND N.A N.A N.A N.A

SIDE BEND N.A N.A N.A N.A


HAZ PARENT METAL
HARDNESS SURVEY WELD AREA

FILLET WELD FRACTURE satisfactory 159-159-165 HV 153-153-153 HV 175-178-180 HV 153-153-159 HV 153-159-153 HV

MACRO EXAMINATION satisfactory ADDITIONAL TESTS NA

REMARKS NIL

INSPECTION AUTHORITY MANUFACTURER

WITNESSED/APPROVED BY WELDING ENGINEER


DATE: DATE
FORM NO-918/4

LARSEN & TOUBRO LIMITED


ECC WORKSHOP-KANCHIPURAM

WELDING PROCEDURE TEST RECORD


[CODE:- IS-7307(PART1-1974)]

MANUFACTURER'S NAME : LARSEN & TOUBRO LIMITED

WPS NO : LTEW/286-R0 DT:26.09.2013

PROCEDURE NO : LTEW/286-R0 DT:26.09.2013

WELD PREPARATION :

RUN SEQUENCE AND COMPLETED

WELD DIMENSIONS

DIMENSION OF TEST PIECE : 350*200*20mm PARENT MATERIAL : IS 2062-E250

WELDING POSITION : 4F POSITION OF TEST PIECE : OVER HEAD

PREHEAT TEMP : 750C MIN POST WELD HEAT TREATMENT : NA

INTERPASS TEMP : 250 C MAX


0

WELDING CONSUMABLES

FILLER MATERIAL SHIELDING GAS/FLUX

MAKE : ESAB/ADOR TYPE OF FLUX : NA

TYPE : ER 70 S6 COMPOSITION OF GAS : 80%ARGON+20%CO2

COMPOSITION : AS PER TC FLOW RATE : 15-18 lit./min

SIZE : 1.2 mm BACK GOUGING : NA

TRAVEL SPEED : 150-250 mm/min

WELD PROCESS : GMAW(Semi Automatic)

ADDITIONAL INFORMATION : NIL

TEST RESULTS

A. NONDESTRUCTIVE TEST B. DESTRUCTIVE TESTS


Found satisfactory as per
VISUAL IS:7307 Table 2 TRANSVERSE TENSILE ALL-WELD TENSILE

MAGNETIC PARTICLE TEST N.A ULTI.TENSILE STRENGTH N.A N.A

PENETRANT N.A YIELD STRESS --- N.A

RADIOGRAPHY/ULTROSONICS N.A LOCATION OF FRACTURE N.A ---

ELONGATION %(5.65√A) --- N.A

LAB R.NO. SML/TC No:123534/2013-2014,Date:10/08/2013

ROOT BEND N.A N.A N.A N.A

FACE BEND N.A N.A N.A N.A

GUIDED BEND TESTS


SIDE BEND N.A N.A N.A N.A

SIDE BEND N.A N.A N.A N.A


HAZ PARENT METAL
HARDNESS SURVEY WELD AREA

FILLET WELD FRACTURE satisfactory 159-159-165 HV 153-153-153 HV 175-178-180 HV 153-153-159 HV 153-159-153 HV

MACRO EXAMINATION satisfactory ADDITIONAL TESTS NA

REMARKS NIL

INSPECTION AUTHORITY MANUFACTURER

WITNESSED/APPROVED BY WELDING ENGINEER


DATE: DATE
FORM NO-918/4

LARSEN & TOUBRO LIMITED


ECC WORKSHOP-KANCHIPURAM

WELDING PROCEDURE TEST RECORD


[CODE:- IS-7307(PART1-1974)]

MANUFACTURER'S NAME : LARSEN & TOUBRO LIMITED

WPS NO : LTEW/285-R0 DT:26.09.2013

PROCEDURE NO : LTEW/285-R0 DT:26.09.2013

WELD PREPARATION :

RUN SEQUENCE AND COMPLETED

WELD DIMENSIONS

DIMENSION OF TEST PIECE : 350*200*20mm PARENT MATERIAL : IS 2062-E250

WELDING POSITION : 4F POSITION OF TEST PIECE : OVER HEAD

PREHEAT TEMP : 750C MIN POST WELD HEAT TREATMENT : NA

INTERPASS TEMP : 250 C MAX


0

WELDING CONSUMABLES

FILLER MATERIAL SHIELDING GAS/FLUX

MAKE : ESAB/ADOR TYPE OF FLUX : NA

TYPE : ER 70 S6 COMPOSITION OF GAS : 80%ARGON+20%CO2

COMPOSITION : AS PER TC FLOW RATE : 15-18 lit./min

SIZE : 1.2 mm BACK GOUGING : NA

TRAVEL SPEED : 150-250 mm/min

WELD PROCESS : GMAW(Semi Automatic)

ADDITIONAL INFORMATION : NIL

TEST RESULTS

A. NONDESTRUCTIVE TEST B. DESTRUCTIVE TESTS


Found satisfactory as per
VISUAL IS:7307 Table 2 TRANSVERSE TENSILE ALL-WELD TENSILE

MAGNETIC PARTICLE TEST N.A ULTI.TENSILE STRENGTH N.A N.A

PENETRANT N.A YIELD STRESS --- N.A

RADIOGRAPHY/ULTROSONICS N.A LOCATION OF FRACTURE N.A ---

ELONGATION %(5.65√A) --- N.A

LAB R.NO. SML/TC No:123534/2013-2014,Date:10/08/2013

ROOT BEND N.A N.A N.A N.A

FACE BEND N.A N.A N.A N.A

GUIDED BEND TESTS


SIDE BEND N.A N.A N.A N.A

SIDE BEND N.A N.A N.A N.A


HAZ PARENT METAL
HARDNESS SURVEY WELD AREA

FILLET WELD FRACTURE satisfactory 159-159-165 HV 153-153-153 HV 175-178-180 HV 153-153-159 HV 153-159-153 HV

MACRO EXAMINATION satisfactory ADDITIONAL TESTS NA

REMARKS NIL

INSPECTION AUTHORITY MANUFACTURER

WITNESSED/APPROVED BY WELDING ENGINEER


DATE: DATE
FORM NO-918/4

LARSEN & TOUBRO LIMITED


ECC WORKSHOP-KANCHIPURAM

WELDING PROCEDURE TEST RECORD


[CODE:- IS-7307(PART1-1974)]

MANUFACTURER'S NAME : LARSEN & TOUBRO LIMITED

WPS NO : LTEW/284-R0 DT:26.09.2013

PROCEDURE NO : LTEW/284-R0 DT:26.09.2013

WELD PREPARATION :

RUN SEQUENCE AND COMPLETED

WELD DIMENSIONS

DIMENSION OF TEST PIECE : 350*200*20mm PARENT MATERIAL : IS 2062-E250

WELDING POSITION : 4F POSITION OF TEST PIECE : OVER HEAD

PREHEAT TEMP : 750C MIN POST WELD HEAT TREATMENT : NA

INTERPASS TEMP : 250 C MAX


0

WELDING CONSUMABLES

FILLER MATERIAL SHIELDING GAS/FLUX

MAKE : ESAB/ADOR TYPE OF FLUX : NA

TYPE : ER 70 S6 COMPOSITION OF GAS : 80%ARGON+20%CO2

COMPOSITION : AS PER TC FLOW RATE : 15-18 lit./min

SIZE : 1.2 mm BACK GOUGING : NA

TRAVEL SPEED : 150-250 mm/min

WELD PROCESS : GMAW(Semi Automatic)

ADDITIONAL INFORMATION : NIL

TEST RESULTS

A. NONDESTRUCTIVE TEST B. DESTRUCTIVE TESTS


Found satisfactory as per
VISUAL IS:7307 Table 2 TRANSVERSE TENSILE ALL-WELD TENSILE

MAGNETIC PARTICLE TEST N.A ULTI.TENSILE STRENGTH N.A N.A

PENETRANT N.A YIELD STRESS --- N.A

RADIOGRAPHY/ULTROSONICS N.A LOCATION OF FRACTURE N.A ---

ELONGATION %(5.65√A) --- N.A

LAB R.NO. SML/TC No:123534/2013-2014,Date:10/08/2013

ROOT BEND N.A N.A N.A N.A

FACE BEND N.A N.A N.A N.A

GUIDED BEND TESTS


SIDE BEND N.A N.A N.A N.A

SIDE BEND N.A N.A N.A N.A


HAZ PARENT METAL
HARDNESS SURVEY WELD AREA

FILLET WELD FRACTURE satisfactory 159-159-165 HV 153-153-153 HV 175-178-180 HV 153-153-159 HV 153-159-153 HV

MACRO EXAMINATION satisfactory ADDITIONAL TESTS NA

REMARKS NIL

INSPECTION AUTHORITY MANUFACTURER

WITNESSED/APPROVED BY WELDING ENGINEER


DATE: DATE
FORM NO-918/4

LARSEN & TOUBRO LIMITED


ECC WORKSHOP-KANCHIPURAM

WELDING PROCEDURE TEST RECORD


[CODE:- IS-7307(PART1-1974)]

MANUFACTURER'S NAME : LARSEN & TOUBRO LIMITED

WPS NO : LTEW/283-R0 DT:26.09.2013

PROCEDURE NO : LTEW/283-R0 DT:26.09.2013

WELD PREPARATION :

RUN SEQUENCE AND COMPLETED

WELD DIMENSIONS

DIMENSION OF TEST PIECE : 350*200*20mm PARENT MATERIAL : IS 2062-E250

WELDING POSITION : 4F POSITION OF TEST PIECE : OVER HEAD

PREHEAT TEMP : 750C MIN POST WELD HEAT TREATMENT : NA

INTERPASS TEMP : 250 C MAX


0

WELDING CONSUMABLES

FILLER MATERIAL SHIELDING GAS/FLUX

MAKE : ESAB/ADOR TYPE OF FLUX : NA

TYPE : ER 70 S6 COMPOSITION OF GAS : 80%ARGON+20%CO2

COMPOSITION : AS PER TC FLOW RATE : 15-18 lit./min

SIZE : 1.2 mm BACK GOUGING : NA

TRAVEL SPEED : 150-250 mm/min

WELD PROCESS : GMAW(Semi Automatic)

ADDITIONAL INFORMATION : NIL

TEST RESULTS

A. NONDESTRUCTIVE TEST B. DESTRUCTIVE TESTS


Found satisfactory as per
VISUAL IS:7307 Table 2 TRANSVERSE TENSILE ALL-WELD TENSILE

MAGNETIC PARTICLE TEST N.A ULTI.TENSILE STRENGTH N.A N.A

PENETRANT N.A YIELD STRESS --- N.A

RADIOGRAPHY/ULTROSONICS N.A LOCATION OF FRACTURE N.A ---

ELONGATION %(5.65√A) --- N.A

LAB R.NO. SML/TC No:123534/2013-2014,Date:10/08/2013

ROOT BEND N.A N.A N.A N.A

FACE BEND N.A N.A N.A N.A

GUIDED BEND TESTS


SIDE BEND N.A N.A N.A N.A

SIDE BEND N.A N.A N.A N.A


HAZ PARENT METAL
HARDNESS SURVEY WELD AREA

FILLET WELD FRACTURE satisfactory 159-159-165 HV 153-153-153 HV 175-178-180 HV 153-153-159 HV 153-159-153 HV

MACRO EXAMINATION satisfactory ADDITIONAL TESTS NA

REMARKS NIL

INSPECTION AUTHORITY MANUFACTURER

WITNESSED/APPROVED BY WELDING ENGINEER


DATE: DATE

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