Metrology and Quality Control

Teacher, Paper setter and Examiner should follow the following guidelines.

UNIT –I

1 Teacher should facilitate learning of

Definition, classification of measurement, Linear Measurement , Straightness, Flatness and
Squareness, Measurement by Light wave interference

1. Metrology Lectures
required
a Definition:Measurement,precision,accuracy,sensitivity, 02
Classification of method of measurement
b Linear Measurement:-Standards, line standards, end standards, 02
classification of standards, precision measurement, precision
measuring instruments and their characteristics, slip gauge
c Straightness, flatness and squareness:-Surface plates, 02
measurement of straightness, flatness testing,squareness testing,
roundness testing, machine tool metrology

d Measurement by light wave interference:- Basic principle, sources 02

of light, optical flats, fringe patterns and their interpretation,
testing of flat, convex and concave and irregular surface, checking
of slip gauges

2 Guidelines for paper Setters:

- Examiners should ask theoretical questions on 1. a,b,c,d,

- Paper setter should not ask any numerical on unit-I

UNIT-II

1 Teacher should facilitate learning of

Design of gauges,comparators,angle measurement, measurement of Surface finish

2. Design of gauges &Metrology Lectures

required
a Design of gauges:- Types of gauges,limits,fits,tolerences,Taylor’s 02
principle
b Comparators:-Characteristics,application,types,construction and 02
working of different mechanical,optical,electrical,pneumatic
comparators
c Angle measurement:-Sine bars, Sine centers, Use of sine bar,angle 02
gauges,autocollimator,angle dekkor, constant deviation prism

d Measurement of surface finish:-Types of Surface texure,elements 02

 of surface texture, measuring surface finish by stylus probe,
Tomlinson & Taly-surf

2 Guidelines for paper Setters:

- Examiners should ask theoretical questions on 2. a,b,c,d,

- Paper Setters should ask numerical only on 2.a ,2.c & 2.d

UNIT-III

1 Teacher should facilitate learning of

Metrology of screw threads, Gear measurement, Study of measuring machines, Recent

trends in engineering metrology

3. Metrology of Screw thread, Gear & recent trend in metrology. Lectures

required
a Metrology of screw threads:-Terminology, errors and their effects, 02
thread gauges, measurement of elements of external and internal
threads
b Gear measurement:-calipers measurements,involute testing, roller 02
measurements, tool makers microscope, profile projectors
c Study of measuring machines:-Universal measuring machine, 02
coordinate measuring machine, Errors in CMM,electronic inspection
and measuring machine
d Recent trend in engineering metrology:-precision instrument based on 02
laser,probes,telemetric systems, Isometric viewing of surface defects,
Machine vision

2 Guidelines for paper Setters:

- Examiners should ask theoretical questions on 1. a,b,c,d,

- Paper Setters should ask numerical only on 3.a & 3.b
 UNIT-IV

1. Teacher should facilitate learning of

Introduction to quality, Introduction to quality tools, TQM,QA

4. Quality control Lectures

required
a Introduction to quality :- factors controlling quality of design and 02
conformance, balance between cost of quality and value of quality
b Introduction to quality tools:Demings PDCA,PDSA cycles & Juran 02
triology approach,Seven quality tools,Pareto analysis,cause &effect
diagram,brainstorming,concurrent engineering
c Total quality management:, zero defect concept 02
5S,Kaizen,Kanban,,Poka yoke,TPM,,ISO 9000&TQM,
d Quality assurance ;-QFD,difference between inspection, quality 02
control and quality assurance, quality survey

2 Guidelines for paper Setters:

- Examiners should ask theoretical questions on 4. a,b,c,d

- Paper setter should not ask any numerical on unit-IV

UNIT-V

1. Teacher should facilitate learning of

Statistical concept, control chart for variables, control chart for attributes, Acceptance
sampling
5. Statistical Quality Control Lectures
required
a Statistic concept:-Concept of variation, variable & attribute data, 02
the frequency distribution, quantitative description of distribution,
normal curve, concept of six sigma
b Control chart for variables:-definition of control chart, objective of 02
control chart chart,R chart, Problems on X & R chart
c Control chart for attributes:-practical limitations of the control 02
charts for variables charting chart chart, Problems on P & C chart
d Acceptance sampling:-Sampling inspection Vs hundred percent 02
inspection, basic concept of sampling inspection,OC Curve,
conflicting interests of consumer and producer, producer’s and
consumer’s risk,AQL LTPD,Sampling plans

2 Guidelines for paper Setters:

- Examiners should ask theoretical questions on 5. a,b,c,d,

- Paper Setters should ask numerical only on 5.b & 5.c
Reference Books

1 R.K.Jain:Engineering Metrology:Khanna Publishers.

2 Handbook to industrial metrology:ASTME:Printice Hall Pub

3 G.M.Juran: Handbook of quality control,McGraw Hill Pub.
4 M.Mahajan:Statistical quality control
5 K.C.Jain:TQM & ISO 9000;Khanna publishers
6 I.C.Gupta: A textbook of Engg Metrology:Khanna Publishers.
7 M.Mahajan :A textbook of metrology :Dhanpat rai & co.
 Metrology and Quality Control Lab
Teacher and Examiner should follow the following guidelines.

1.Teacher should facilitate following lab exreriments:

Turbo Machinery Lab Lab hours

required
1 Determination of linear/angular dimensions of part using precision & 02
non precision instrument.
2 Machine tool alignment tests on any machine tool like 02
Lathe,Drilling,Milling.
3 Interferometer-Study of surfaces using optical flat. 02

4 Surface finish measurement 02

5 Measurement of roundness/circularity using mechanical comparator. 02

6 Measurement of screw parameters 02

7 Measurement of Gear parameters i) gear tooth thickness ii)constant 02

chord iii)PCD
8 Study and applications of tool makers microscope 02

9 Use of profile projector 02

10 Study and use of control charts 02

Note: Lab file should contain at list EIGHT experiments from above mentioned list.

ESE (Practical Examination)

The Practical Examination will on the above Eight Experiments.

References:-

1) R.K.Jain:Engineering Metrology:Khanna Publishers.

2) Handbook to industrial metrology:ASTME:Printice Hall Pub
3) G.M.Juran: Handbook of quality control,McGraw Hill Pub.
4) M.Mahajan:Statistical quality control
5) K.C.Jain:TQM & ISO 9000;Khanna publishers
6) I.C.Gupta: A textbook of Engg Metrology:Khanna Publishers.
7) M.Mahajan :A textbook of metrology :Dhanpat rai & co.