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2. Materials
S.No Components Proposed Remarks
1 structural steel IS 2062-2006
grade E 250B
All St . Steel member like skin plate
end boxes, vertical stiffness,
horizontal girders,rollers, silll
beam,seal base etc
2 Rollers Cast steel IS 1030
Grade 230-450
3 Roller pins Stain less steel 20 Cr 13, I S : 1570 (part V )
4 Roller track Stain less steel 20 Cr 13, I S : 1570 (part V )
5 Seal seats Stain less steel 04 Cr 19 NIG
IS 1570 (part V)
6 Seals Teflon clads rubber IS 11855
seals,Bulb seals for sides
& Top flat scab for
bottom
I-1
1 Embedded parts -- As per IS 46222 wet and inaccessible conditions
2 Structural steel -- IS 20, 62-2006 Grade E 250 - B
I-2
SNO Type of stress Fator Stresses n Kg / cm2
Thk < 20 mm YP =
2550 Kg / cm 2 UTS =
4180 Kg / cm2
1 Direct compression and compression 0.40YP 1020
in bending
2 Direct tension and Tension in 0.40 YP 1020
Bending
3 Shear stress 0.3 Y P 765
4 Combind stress 0.5 YP 1275
5 Bearing stress 0.45 YP 1147
two girders are proposed for the gate sharing equal load 5 t or 5000 kgs.
Load on each girder =
Max. B.M = 5000 2 x 192.40
8
= 139000 Kg.cm
Z required = 139000 = 136.275
1020
ISMB 200 X 100 IXX = 2235.4 cm4 , Z xx =
w= 25.3 kg/m Tf =
Tw =
Check for deflection
Permissible deflection = 192.4 = 0.2405
800
Actual deflection =
3
= 5000 8 x 192.40 - 4.00 x 192.40
384 2047000 x
= 0.1166 cm < 0.2405 cm
I-3
x = Max .BM 139000 = 621.924
Z xx 223.5
say = 622
I-4
Spacing of girder to take equal loads.
Area A 1 = Area A2 = 3 m2
Area A1 = 1 ( x1+ +4.64 +4.64
2
X1 2 + 9.28 x1 - 6.00 = 0
2 0.310
X1 = - 9.28 + 9.28 +6x 4
2 0.573
= 0.607 m 1.150
0.267
X2 = 1.150 - 0.607 = 0.543
= 0.2972
= 0.2671
I-5
B.M = 3750 2 x 10.20 -2.30
8
= 8484.38 kg cm
= Proposed 50 mmm dia pin A = 19.64 cm2
3
Zxx = 3.142 5 = 12.273 cm3
32
I-6
Bending stress = 8484.38 = 691.28 Kg / cm2 < 2000
12.273
Shear stress = 3750 = 190.937 Kg/ cm 2 <
19.64
0.267
b) skin plate G2 G1
Average pressure per intensity = (5.52 +4.95 ) x 0.10
2
= 0.52365 kg/cm2
c) skin plate G1 B
Average pressure per intensity = (4.95 +4.64 ) x 0.10
2
= 0.4795 kg/cm2
I-7
Maximum stress in the middle pannel = 148.427 Kg/ cm2
x = 622 Kg/ cm2
y = x + 0.3 stress in the middle pannel
y = 622 +0.30 x 148.43
tan ѳ = x = 622 =
y 666.53
ѳ= 43 0
I-8
sin 86 0
= 0.9976
xy = x -y sin 2ѳ = 622 -
2 2
= -22.211 Kg/ cm2
Combinedstress = X2 + Y2 - X Y + 3 ( X Y )2
2 2
= 622 +666.53 -622.00 x 666.53 +
w3 w4
Middle pannel
Avg intensity of pressure = 0.524 kg/ cm2 12.5 16.2
2
W3 = 1 x2 x12.50 x0.5237 = 81.820
2
w1
Top pannel
Avg intensity of pressure = 0.480 kg/ cm2 18.5
I-9
2
W5 = 1 x2 x12.50 x0.480 = 74.922
2
say = 10 mm
Poposed 80 x 10 mm S.S track plate 20 CR IS 1570 part v
4.2 Design of Roller track base
1 3 3
Ixx = 12 10 x15.00 - 8.40 x11.00 =
Bending stress:
0.5x p/z (Ec/Es x I x w 2 )'1/3 1/3
b2 = 0.5 x 3750.00 12.64 x 1880.8
I - 10
250.773 10
= 99.789 kg/cm2
Web compression :
Considering 450 deposition of load
tan 45 0 = 3 ; b = 6
b/2
Thickness of web = 1.6 cm
I - 11
Annexure - I
ATE
Particulars
1
1524
+146.435
+152.225
+147.535
5.790
+153.602
1624
1924
1150
1524 x 1100
Down stream side
Remarks
IS 2062-2006
grade E 250B
IS 1030
Grade 230-450
20 Cr 13, I S : 1570 (part V )
20 Cr 13, I S : 1570 (part V )
04 Cr 19 NIG
IS 1570 (part V)
IS 11855
FAG/SKF/FAG/NSK/2 VL
I - 12
Stresses n Kg / cm2
979
734
1224
1102
5.790
x 1.624
10 t
-162.40
cm3
223.5 cm3
10.8
5.7
cm
2 3
x 162.40 +162.40
2235.4
I - 13
Kg/ cm 2
m2
I - 14
)x X1 = 3
4.64
A1
X1
5.247
X2
A2
5.790
5.247
5.247
5.790
5.790
2.5 tons
7344 Kg/cm
t/cm2
7.344 t/cm2
265 UBS proposed
3750 kgs
I - 15
2.3
10.2
I - 16
Kg/ cm 2
1500 kg / cm2
B 4.64
4.95
5.523
A 5.79
Kg/ cm2
I - 17
stress in the middle pannel
= 666.53
0.9332
I - 18
666.53 x 0.9976
3*222
w2
14.2
kg cm
w4 w3
16.2 12.5
kgs
587.64
212.00 kgs x8.100
w2
12.5
I - 19
kgs
kg cm
16.667 cm3
3750 kg
60 mm
2008100.7
0.4078 cm
1880.8
16
100
I - 20
I - 21
3. DESIGN OF HEAD WALL (D/S)
0.200 1.5 : 1
0.000 W4
### + Fator
W3
W6 W1
###
W2
Force
Load Particulars L.A. Moment
V H
W1 0.450 x #VALUE! x 2.400 ### 1.455 #VALUE!
W2 1.230 x #VALUE! x 2.400 x 0.500 ### 0.820 #VALUE!
W3 1.230 x #VALUE! x 2.100 x 0.500 ### 0.410 #VALUE!
W4 1.230 x #VALUE! x 2.100 x 0.500 ### 0.410 #VALUE!
2 2
Pv 0.1031 x #VALUE! - ### x 2.100 ### ---
2 2
Ph 0.3596 x #VALUE! - ### x 2.100 #VALUE! ### #VALUE!
SV ###
SM #VALUE!
Force
Load Particulars L.A. Moment
V H
W1 0.450 x #VALUE! x 2.400 ### 1.755 #VALUE!
W2 1.230 x #VALUE! x 2.400 x 0.50 ### 1.120 #VALUE!
W3 1.230 x #VALUE! x 2.100 x 0.50 ### 0.710 #VALUE!
W4 1.230 x #VALUE! x 2.100 x 0.50 ### 0.710 #VALUE!
W5 2.280 x 0.450 x 2.400 2.462 1.14 2.808
W6 0.300 x #VALUE! x 2.100 ### 0.15 #VALUE!
W7 0.300 x 0.200 x 2.100 x 0.50 0.063 0.15 0.01
2 2
Pv 0.1031 x #VALUE! - ### x 2.100 ### ---
2 2
Ph 0.360 x #VALUE! - ### 2.100 #VALUE! ### #VALUE!
Sv ###
SM #VALUE!
W4 W1
###
W2
Page No : 9
Sv #VALUE!
SM #VALUE!
Page No : 10
Lever arm =M/V = ### / #VALUE! = #VALUE! m
Page No : 11