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S+ Control: SPICI03
Cnet-to-Computer Communication Interface
User Manual
Symphony Plus
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product has been designed to meet the
requirements specified in EMC Directive 2004/108/EEC and in Low Voltage Directive 2006/95/EEC. Refer to
the Specifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2011-2012 ABB.
All rights reserved.
This instruction explains Cnet-to-computer interface features, specifications, and operation. It includes installation,
troubleshooting, maintenance, and replacement procedures for the SPICI03 interface modules.
NOTE: The SPICI03 interface is fully compatible with existing INFI 90® OPEN Strategic Enterprise Management Sys-
tems using the INFI-NET® communication. All references to ICI03 interface in this user manual apply to both the INFI90
and Symphony Plus versions of this product (INICI03 and SPICI03) respectively.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.1.1 Control Network ...............................................................................................1-2
1.1.2 Computer .........................................................................................................1-2
1.1.3 Human System Interface .................................................................................1-2
1.2 Interface Description...........................................................................................1-2
1.2.1 NIS21 Network Interface..................................................................................1-3
1.2.2 ICT13A Computer Transfer..............................................................................1-3
1.2.3 Host Computer.................................................................................................1-3
1.3 Features ...............................................................................................................1-4
1.4 Intended User ......................................................................................................1-4
1.5 Instruction Content .............................................................................................1-4
1.6 How to Use this Manual ......................................................................................1-5
1.7 Glossary of Terms and Abbreviations...............................................................1-5
1.8 Document Conventions ......................................................................................1-5
1.9 Reference Documents.........................................................................................1-5
1.10 Related Nomenclatures ......................................................................................1-6
1.11 Specifications ......................................................................................................1-6
2VAA001584 i
TABLE OF CONTENTS
5. Troubleshooting............................................................................................. 5-1
ii 2VAA001584
TABLE OF CONTENTS
2VAA001584 iii
TABLE OF CONTENTS
iv 2VAA001584
LIST OF TABLES
LIST OF TABLES
2VAA001584 v
LIST OF TABLES
vi 2VAA001584
LIST OF FIGURES
LIST OF FIGURES
2VAA001584 vii
LIST OF FIGURES
viii 2VAA001584
Safety Summary
The following table categorizes the various safety precautions to be followed when using the ICI03 interface:
Special Handling
This module uses electrostatic sensitive devices.
SPECIFIC WARNINGS Disconnect power before installing dipshunts on the MMU
backplane.Failure to do so will result in contact with
cabinet areas that could cause severe or fatal shock.
(Refer to sections 3.5.3- NIS21 Module Installation and
3.7.2- Installation of this user manual, where this specific
warning statement is applicable)
2VAA001584 1
Safety Precaution Description
SPECIFIC CAUTIONS Never operate the ICT13A module with the machine fault
timer circuit disabled (jumper pins connected).
Unpredictable module outputs may result. These
unpredictable module outputs may adversely affect the
entire communication system. (Refer to sub-section
3.6.2- Jumper Settings of this user manual, where this
specific warning statement is applicable).
2 2VAA001584
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001584 3
About This Book
4 2VAA001584
1. Introduction Overview
1. Introduction
1.1 Overview
The ICI03 Cnet-to-Computer Interface is a Harmony rack communication interface which consists of a NIS21 Network
Interface module and a ICT13A Computer Transfer module. It provides a host computer, an engineering tool, or HSI access
to Control Network (Cnet) in the Symphony Enterprise Management and Control System. Figure 1-1 shows the computer
interface.
NOTE: The ICI03 interface is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management Systems
using the INFI-NET communication system.
2VAA001584 1-1
Control Network 1. Introduction
Earlier versions of the ICI03 used to consist of the NIS?1, ICT03A, and IMMPI01 modules with their respective termination
units (Figure 1-2).
Currently, the ICT13A module with a Process Bus Adapter (PBA) replaces both the ICT03A and IMMPI01 modules. When
the ICT13A is used together with the PBA, it is the functional equivalent to the ICT03A and IMMPI01 modules.
On the central network, nodes can be bridges to satellite networks, Harmony control units, HSIs, and computers each
connected through a Cnet communication interface. On a satellite network, nodes can be HCU cabinets, HSIs, and
computers.
For this application, the ICT13A module interfaces a computer via SCSI or RS-232-C to the Cnet.
1.1.2 Computer
A computer can access Cnet for data acquisition, system configuration, and process control. It connects to Cnet through a
Cnet-to-computer interface. For example, the computer connection to Cnet enables plant personnel to develop and
maintain control configurations, manage the system database, and create HSI displays remotely using Composer™
engineering tools. There are additional Composer and Performer series tools and applications that can access plant
information through a Cnet-to-computer interface.
1-2 2VAA001584
1. Introduction NIS21 Network Interface
through software on the host computer. It receives a command from the host computer, executes it, then replies to the host
computer.
The NIS21 module is a single printed circuit board that occupies one slot in a MMU. The circuit board contains
microprocessor based communication circuitry that enables it to interface with the ICT13A module over a dedicated I/O
expander bus.
Two latching screws on the faceplate secure the NIS21 module to the MMU. There are 16 LEDs on the faceplate that
display error codes and event/error counts and one status LED that indicates the operation status of the module. A
stop/reset button is also provided.
The NIS21 module has three card edge connectors for external signals and power (P1, P2, and P3). Connector P1
connects to common and +5 VDC power. Connector P2 connects the NIS21 module to the I/O expander bus to
communicate with the ICT13A module.
The NIS21 module connects to its Cnet communication network through a cable attached between its P3 connector and an
NTCL01 termination unit. Communication between nodes is through coaxial or twinaxial cables that connect the termination
units of each node.
The ICT13A module is a single printed circuit board with a SCSI daughterboard (for SCSI communication connections)
mounted on it. The ICT13A module occupies one slot in the MMU. The circuit board contains microprocessor based
communication circuitry that enables it to directly communicate with its NIS21 module by interfacing to the I/O expander
bus.
Two latching screws on the faceplate secure the ICT13A module to the MMU. There is a stop/reset pushbutton and a total
of 18 LEDs on the faceplate (Figure 4-2). The LEDs are comprised of the following:
• 16 group A and B indicators.
• One red/green status.
• One SCSI status (above the SCSI port).
The ICT13A module has three card edge connectors for external signals and power (P1, P2, and P3). Connector P1
connects to common, +5 VDC power, and Controlway. Connector P2 connects the ICT13A module to the I/O expander bus
to communicate with the NIS21 module. Control and data signals connect from the ICT13A module to the host computer.
The ICT13A module supports either SCSI or RS-232-C host computer connection. When communicating through the RS-
232-C port, the module can act as data communication equipment (DCE) or data terminal equipment (DTE).
For RS-232-C computer interface, the module cable connects to an NTMP01 termination unit and a process bus adapter
(PBA). Two RS-232-C ports are located on the termination unit. The NTMP01 jumper configuration determines DTE or DCE
operation. For SCSI computer interface, the SCSI port is located at the ICT13A module faceplate. In this case, no
termination unit is required.
2VAA001584 1-3
Features 1. Introduction
1.3 Features
The Cnet-to-computer interface has the following features:
• Cnet provides a plant-wide communication network.
• Cnet provides time-synchronization across the control system plant wide.
• Each node can operate independently of other Cnet nodes.
• Computer interface modules provide localized startup and shutdown on power failure without operator intervention.
• Fast response time. The ten-megabaud communication rate gives timely information exchange.
• The ICT13A module packages process information for maximum transmission efficiency.
• The computer interface modules handle four message types: broadcast, time-synchronization, multicast and NIS
poll.
• All messages contain cyclic redundancy check codes (CRC) and checksums to insure data integrity.
• Installation:
Covers handling guidelines and explains how to configure the modules before placing them into operation.
• Operating Procedures
Provides information about normal module operation.
• Troubleshooting
Explains how to troubleshoot the modules using error codes and lists corrective actions.
• Maintenance
Contains a maintenance schedule for the modules.
1-4 2VAA001584
1. Introduction How to Use this Manual
Term Definition
Exception report Information update generated when the status or value of a point changes
by more than a specified significant amount or after a specified period of
time.
I/O expander bus Parallel communication bus between the Harmony rack controllers and rack
I/O modules.
MMU Module mounting unit. A card cage that provides electrical and
communication support for Harmony rack modules.
PBA Process Bus Adapter. Required for an RS-232-C connection to the ICT13A
from the NTMP01 termination unit.
Termination unit Provides input/output connection between plant equipment and the
Harmony rack modules.
2VAA001584 1-5
Related Nomenclatures 1. Introduction
Nomenclature Description
1.11 Specifications
Refer to Table 1-4 for the specifications of the modules making up the Cnet-to-computer interface.
Property Characteristic/Value
ICT13A
NIS21
System capability 62,500 nodes in the system; 250 nodes on a loop. Any combination of
Cnet-to-Cnet, Cnet-to-HCU, and Cnet-to-computer interfaces
Electromagnetic/radio Values not available at this time. Keep cabinet doors closed. Do not
frequency interference use communication equipment any closer than 2 meters from the cabi-
net.
1-6 2VAA001584
1. Introduction Specifications
Property Characteristic/Value
Storage/Transportation
Temperature -45° to 85°C (-49° to 185°F)
Altitude 12km (39,000 ft)
Certifications
Canadian Standards Certified for use as process control equipment in an ordinary
Association (CSA) (nonhazardous) environment.
Factory Mutual (FM) Approved for use in Class I, Division 2, hazardous locations.
(NIS21 pending)
Industrial IT Level 0.
General CE mark compliant for EMC directive.
2VAA001584 1-7
Specifications 1. Introduction
1-8 2VAA001584
2. Description and Operation Introduction
2.3.1 Messages
The NIS21 module processes four different message types. They are broadcast, time-synchronization, multicast, and NIS
poll.
2.3.1.1 Broadcast
A node generates a broadcast message when sending information to all system nodes. Typically, these messages
announce changes in node status.
2.3.1.2 Time-Synchronization
The time-synchronization message is a high priority broadcast type of message. The NIS21 module services this message
type immediately. Time-synchronization provides a common system time base to be used for sequencing exception reports,
accessing trend data, and display on a HSI such as a workstation running Conductor NT or Conductor VMS software.
2.3.1.3 Multicast
A message that contains data for multiple destinations is a multicast message. This message can have from one to 64
destinations.
The NIS21 module increments the circulation count field of all incoming messages. When a message count field exceeds
255, the message is discarded. This is useful in keeping retry and spurious message traffic to a minimum. The NIS21
module uses the message type to determine how to process the message. The checksum and cyclic redundancy check
code fields verify data integrity.
2VAA001584 2-1
Data Integrity 2. Description and Operation
NIS21 module to transmit, the module transmits flag characters (null packets) as the loop synchronizing condition to keep
the receivers in lock.
2.3.2.3 Polling
The NIS21 module uses the information in its status table for polling purposes. As it scans the status table, it picks out
destinations targeted for multicast messages that have been marked offline or busy. After polling the destination, the NIS21
module updates its table and forwards pertinent information to the ICT13A module.
The ICT13A module has enough memory to store up to 30,000 point definitions (depending on point types). The module
firmware enables the host computer to issue commands for data acquisition, process monitoring and control, and system
functions such as security, time, and configuration control. The module maintains the point table and interprets commands
coming from the host computer. It directs all interaction between the host computer and the Cnet network.
The ICT13A module receives data from Harmony controllers over Cnet; then sorts, organizes, and stores the data in a
database. The NIS21 module receives frames from Cnet and passes them on to the ICT13A module via the I/O expander
bus for processing. The ICT13A module then sorts this incoming data, storing exception reports and incoming requests until
the host computer is ready for the data. This buffering action allows the host computer to operate completely
asynchronously to the Cnet network. When the host computer is ready to process more data, it issues a command to the
ICT13A module that forwards the data as a reply.
2.5.2 Configuration
The computer interface can be used to download control configurations to Harmony controllers. Also, the TUNE BLOCK
and READ BLOCK OUTPUT commands are used to tune and monitor outputs.
2-2 2VAA001584
2. Description and Operation Process Control
2VAA001584 2-3
System Status 2. Description and Operation
2-4 2VAA001584
3. Installation Introduction
3. Installation
3.1 Introduction
This section explains the steps necessary to install the modules of an ICI03 Cnet-to-Computer Interface: NIS21 Network
Interface and the ICT13A Computer Transfer. Read, understand, and complete the steps in the order they appear before
operating the modules.
NOTE: Always use ABB’s field static kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly,
alligator clip, and static dissipating work surface) when working with the modules. The kit is designed to connect the tech-
nician and the static dissipating work surface to the same ground point to prevent damage to the modules by electrostatic
discharge.
1. Use Static Shielding Bag: Keep the modules in the static shielding bag until you are ready to install them in the
system. Save the packaging for future use.
2. Ground Bags before Opening: Before opening a bag containing an assembly with semiconductors, touch it to
the equipment housing or a ground to equalize charges.
3. Avoid Touching Circuitry: Handle assemblies by the edges; avoid touching the circuitry.
4. Avoid Partial Connection of Semiconductors: Verify that all devices connected to the module are properly
grounded before using them.
5. Ground Test Equipment:
6. Use Antistatic Field Service Vacuum: Remove dust from the module if necessary.
7. Use a Grounded Wrist Strap: Connect the wrist strap to the appropriate grounding plug on the power entry
panel. The grounding plug on the power entry panel is connected to the cabinet chassis ground.
8. Do Not Use Lead Pencils to Set Dipswitches: To avoid contamination of dipswitch contacts that can result in
unnecessary circuit board malfunction, do not use a lead pencil to set a dipswitch.
Follow the given steps for unpacking and inspecting the module:
1. Examine the hardware immediately for shipping damage.
2. Notify the nearest ABB sales office of any such damage.
3. File a claim for any damage with the transportation company that handled the shipment.
4. Use the original packing material and container to store the hardware.
5. Store the hardware in an environment of good air quality, free from temperature and moisture extremes.
2VAA001584 3-1
Dipswitch Settings 3. Installation
3-2 2VAA001584
3. Installation Dipswitch Settings
Dipswitch Pole
Address (Binary Value)
Example
1 2 3 4 5 6 7 8
(128) (64) (32) (16) (8) (4) (2) (1)
1 0 0 0 0 0 0 0 1
64 0 1 0 0 0 0 0 0
250 1 1 1 1 1 0 1 0
User setting
NOTE: 1 = open or off, 0 = closed or on.
Pole 1: Dipswitch SW3 pole one determines ICT13A module compatibility. Set pole one to closed (on) for a computer
interface
Dipswitch Pole
Address (Binary Value)
Example
1 2 3 4 5 6 7 8
(128) (64) (32) (16) (8) (4) (2) (1)
1 0 0 0 0 0 0 0 1
64 0 1 0 0 0 0 0 0
250 1 1 1 1 1 0 1 0
User setting
NOTE: 1 = open or off, 0 = closed or on.
User
Pole Setting Function
Setting
2VAA001584 3-3
Dipswitch Settings 3. Installation
User
Pole Setting Function
Setting
Pole 2: Pole two enables or disables ROM checksumming. ABB recommends that the NIS21 module be installed with
checksumming enabled to take full advantage of the on-board diagnostics.
Pole 3/4: Pole three enables internal testing which must be disabled for normal operation. Pole four, in conjunction with
pole three, makes the node appear to be busy to other nodes. This condition is used by ABB personnel only.
Pole 5: Pole five enables the channel idle condition display for the front panel LEDs. If channel one is idle, the group A
LEDs flash on and off about twice per second. If channel two is idle, the group B LEDs will flash. The channel idle display is
intended to serve as a warning that a loop integrity problem exists.
Pole 6: Pole six enables diagnostic tests that preclude normal NIS21 module operation.
Pole 7/8: Poles seven and eight determine loop speed and loop mode.
NOTE: Testing modes involving poles three, four, and six interfere with normal operation.
3-4 2VAA001584
3. Installation Dipswitch Settings
3.5.1.4 Dipswitch SW4 - I/O Module Address, Counters, and Communication Diagnostics
Pole one enables or disables the offline module termination unit test being run on the backup NIS21 module. Refer to Table
3-4 for more information.
User
Pole Setting Function
Setting
The NIS21 module can have an I/O expander bus address from zero to three. Poles two and three of dipswitch SW4 set the
I/O expander bus address of the module. Refer to Table 3-5 for I/O expander bus address settings.
Poles four through eight set the address of the on-board event and error counters that the NIS21 module displays using the
group A and B faceplate LEDs. LED B8 is the most significant bit. LED A1 is the least significant bit. Table 3-6 lists the
possible event counter addresses. Table 3-7 lists the possible error counter addresses. Record the dipswitch SW4 settings
in the space provided.
A counter setting with the hexadecimal value of 0x09 keeps track of the number of multicast messages received excluding
those originated. To display this counter on the front panel LEDs, set dipswitch SW4 as follows: position 4 = closed (off), 5 =
open (on), 6 = closed (off), 7 = closed (off), and 8 = open (on).
Dipswitch Pole
Address (Binary Value)
Example
2 3
(2) (1)
0 0 0
1 0 1
2 1 0
3 1 1
NOTE: 1 = open or off, 0 = closed or on.
2VAA001584 3-5
Dipswitch Settings 3. Installation
Dipswitch Pole
(Binary Value) Hex
Description
Value
4 5 6 7 8
(16) (8) (4) (2) (1)
User setting
NOTES: 1 = open or off, 0 = closed or on.
3-6 2VAA001584
3. Installation Dipswitch Settings
Dipswitch Pole
(Binary Value) Hex
Description
Value
4 5 6 7 8
(16) (8) (4) (2) (1)
User setting
NOTE: 1 = open or off, 0 = closed or on.
Poles four through eight of dipswitch SW4 also select a diagnostic test when pole 6 of dipswitch SW3 is set to 1. Table 3-8
lists the available diagnostic tests. Utilizing the diagnostic features controlled by dipswitch SW5 disables these diagnostic
tests.
Dipswitch Pole
(Binary Value) Hex
Description
Value
4 5 6 7 8
(16) (8) (4) (2) (1)
0 0 1 1 1 07 Test interrupts
2VAA001584 3-7
Dipswitch Settings 3. Installation
Dipswitch Pole
(Binary Value) Hex
Description
Value
4 5 6 7 8
(16) (8) (4) (2) (1)
User setting
NOTE: 1 = open or off, 0 = closed or on.
User
Pole Setting Function
Setting
1 1 Diagnostic mode.
3-8 2VAA001584
3. Installation Jumper Settings
Dipswitch Pole
(Binary Value) Hex
Description
Value
3 4 5 6 7 8
(32) (16) (8) (4) (2) (1)
User setting
NOTE: 1 = open or off, 0 = closed or on.
2. Verify that a 24-pin dipshunt is installed in the I/O expander bus sockets between the MMU slot to be used by the
NIS21 module and the slot to be used by the INICT13A module.
2VAA001584 3-9
Power System Status 3. Installation
3. Remove any 24-pin dipshunts from the I/O expander bus sockets that would connect the NIS21 module to any
module other than the INICT13A module.
4. Attach the hooded end of the NKLS01 or NKLS11 cable to the MMU backplane cable connector opening for the
NIS21 module.
5. Slide the NIS21 module in while guiding the top and bottom edges of the circuit board along the top and bottom
rails of the MMU.
6. Push on the faceplate until the rear edge of the module is firmly seated in the backplane connector.
7. Turn the two latching screws ½-turn to lock the module in place. The module is locked into place when the open
side of the slot on the latching screws faces the center of the faceplate.
Refer to the NTCL01 termination unit instruction for complete termination device information. Refer to Appendix A: NTCL01
Termination Unit of this user manual for quick reference information about the termination unit.
This power system status signal is fed through the termination unit cable to the P3 connector on the NIS21 module. The
power system status input is a TTL-compatible signal. A high voltage level (5 VDC) on power system status indicates good
status. A low voltage level (0 VDC) indicates bad status. When no connection is made to either of the power system status
inputs, a pull-up resistor on the NIS21 module causes a high level signal on the power system status input, thereby
reporting good status.
The status of the power system is also reported in the ICT13A module status bytes.
NOTES:
1.This module uses connections to the MMU backplane that served other functions in earlier Network 90® systems. To
avoid potential module damage, evaluate your system for compatibility prior to module installation.
2.Early Network 90 systems applied -30 VDC to pins three and four of the module connector P1. This voltage is not
required for Symphony and INFI 90 OPEN modules. In Symphony and INFI 90 OPEN systems, pin four is used for the
Controlway bus.
3.If your system contains modules that require -30 VDC, set jumper J5 to the 30 VDC position. Doing so allows the instal-
lation of the ICT13A module in a MMU that uses -30 VDC and limits communication to module bus.
3-10 2VAA001584
3. Installation Dipswitch Settings
0000 0000 50
1000 1000 75
0111 0 1 1 11 9,600
2VAA001584 3-11
Dipswitch Settings 3. Installation
0/0/1 Address = 1
0/1/0 Address = 2
0/1/1 Address = 3
1/0/0 Address = 4
1/0/1 Address = 5
1/1/0 Address = 6
1/1/1 Address = 7
3-12 2VAA001584
3. Installation Dipswitch Settings
User
Pole Setting Function
Setting
2VAA001584 3-13
Jumper Settings 3. Installation
User
Pole Setting Function
Setting
Table 3-15 Jumpers Settings (J1 through J3 and J14 and J15) (ICT13A)
J3 1-2 Disconnects Controlway for operation in MMUs that have -30 VDC (early
Network 90).
J14 1-2 Do not change. Must remain in position 1-2 for normal operation.
J15
NOTE: 0 = closed or on, 1 = open or off.
1. Used by ABB service personnel. The J2 setting does not affect the ICT13A during normal operation.
3-14 2VAA001584
3. Installation ICT13A Module Installation
3.7.2 Installation
To install the ICT13A module:
Disconnect power before installing dipshunts on the MMU backplane. Failure to do so will
result in contact with cabinet areas that could cause severe or fatal shock.
1. Verify that a 24-pin dipshunt is installed in the I/O expander bus sockets between the MMU slot to be used by the
NIS21 module and the slot to be used by the ICT13A module.
2. Remove any 24-pin dipshunts from the I/O expander bus sockets that would connect the INICI03 interface
modules to any module other than those making up the interface.
3. Install (connect) the PBA to the back of the MMU.
4. If using RS-232-C communication, attach the hooded end of the NKTU01 or NKTU11 cable to the PBA on the
ICT13A module in the MMU. The other end of the cable attaches to the NTMP01 termination unit (Fig. 3-1).
5. If using SCSI communication, attach the 1948720_60 SCSI cable to the SCSI port on the front of the ICT13A
faceplate. The other end of the cable attaches to the SCSI port on the host computer (Fig. 3-1).
Do not connect the SCSI cable to the SCSI port of the ICT13A module while under power
or module damage may occur.
6. Slide the ICT13A module in while guiding the top and bottom edges of the circuit boards along the top and
bottom rails of the MMU.
7. Push on the faceplate until the rear edges of the modules are firmly seated in the backplane connectors.
8. Turn the two latch screws of each module ½-turn to lock the modules in place. A module is locked into place
when the open end of the slot on the latching screws faces the center of the faceplate.
One consequence of this extended startup delay of the INICT13A is that some applications may need to wait longer
between issuing the RESTART command and issuing any subsequent commands. If the application does not wait long
enough, the ICT13A may not respond back. Another consequence is that the ICT13A may only receive the last part of the
command and it might respond with a status indicating invalid command or checksum error.
Process Control View (PCV) is one application that is known to have a problem with the ICT13A startup delay and PCV
default configuration parameters. When connecting to an INICT13A in INFI-NET mode, LAN-90 PCV 5.4 defaults to a 3.0
second time out for ICT13A replies. The ICT13A requires more than 3.0 seconds to complete a Restart.
Some applications may need to be adjusted in similar ways to allow the ICT13A to complete startup diagnostics and
memory clear operations during the restart. A 5.0 second delay is recommended.
2VAA001584 3-15
ICT13A Startup Delay 3. Installation
For PCV, the workaround is to configure a 5.0 second time out. This option is not part of the standard configuration dialog
but can be manually configured as follows:
1. Edit the configuration options file:
vedit /bci/pcv/config/etc/pcv_config.cf
2. Append -t5 to the CIU_OTHER= option (usually blank).
3. Press ALT+X to exit and click ENTER to save file.
4. Reboot the PCV console.
3-16 2VAA001584
4. Operating Procedures Introduction
4. Operating Procedures
4.1 Introduction
After completing the steps detailed in the Installation section, the Cnet-to-computer interface modules are ready to be put
into operation. This section provides the necessary information for daily operation of the modules.
On power up, the NIS21 module microprocessor firmware starts and executes self-diagnostic routines. The NIS21 module
comes online in the network mode set by poles seven and eight of dipswitch SW3, with the type of counter display set by
poles four through eight of dipswitch SW4.
Use the counter display (faceplate LEDs) to check the NIS21 module operation. If communication errors occur, the host
module sets the NIS21 module communication status bits in the module status. View the status of the host module by
reading the host module status bits using a HSI, engineering tool, etc.
2VAA001584 4-1
Event Counters 4. Operating Procedures
4.2.4 Stop/Reset
The Stop/Reset button should not be used to stop the NIS21 module. Instead, use the ICT13A modules Stop/Reset button
to provide an orderly shutdown of both modules.
4-2 2VAA001584
4. Operating Procedures Red/Green Status LED
states. Table 4-2 lists the meaning of the status LED states. Refer to Table 5-1 for corrective actions if the status LED
indicates that an error exists.
Off No power.
4.3.3 Stop/Reset
Push the stop/reset pushbutton once and wait for the status LED to turn red before removing an ICT13A module from the
MMU. Pressing the stop/reset pushbutton again causes the restoration of the ICT13A module to power up values after a
halt. It is also used to recover from an operator-initiated stop or a module time-out.
2VAA001584 4-3
SCSI Status LED 4. Operating Procedures
4.3.5.1 Execute
Execute mode is the normal mode of operation. In this mode, the host computer and Cnet network (or INFI-NET system)
interact through the computer interface. The interface firmware permits the configuration of the computer interface and
Harmony controllers from the host computer. Refer to the Symphony Plus Function Code Application Manual for more
information. The ICT13A module, while in execute mode, can:
• Collect exception reports.
• Exercise control.
• Allow the operator to adjust tunable module specifications.
• Configure modules within a node residing on Cnet.
• Perform routine system security functions.
4.3.5.2 Error
The ICT13A module enters error mode if the internal system diagnostic routines detect a hardware or execution error. If the
module detects an error, the module halts and displays an error code on the CPU LEDs. Refer to section 5- Troubleshooting
of this user manual for corrective actions when the ICT13A module enters the error mode.
The microprocessor updates the machine fault timer. A machine fault time-out halts module operation.
4.4 Utilities
The utilities menu is available by attaching a diagnostic monitor to port four (P4) of the ICT13A module. Enable this option
through the ICT13A module dipswitches.
Answer ‘Y’ to cause the following information to be displayed. The following information is an example password entry:
4-4 2VAA001584
4. Operating Procedures Computer Command/Reply Sequences
NOTE: This option defines the password for the ICT13A ports. To use this feature, the password protection option (posi-
tion five, dipswitch SW5) on the ICT13A module must be enabled.
NOTE: This option slows computer interface response time and should be disabled when not in use.
CD 13 00 00 0A 00 00 1D 0D
RS 00 05 00 05 0D
CS 1B 1B 00 00 32 00 00 4D 0D
RS 00 E1 00 80 00 61 0D
Answer ‘Y’ to cause the time utilities menu to display (Figure 4-4). Select the desired function and follow the screen prompts
to complete the task. Answer N to cause the terminal to return to the utilities menu.
Answer ‘V’ to enable decimal to real number conversion. The following prompt appears:
2VAA001584 4-5
Port Address 4. Operating Procedures
TIME Utilities
0—>Read Time
1—>Read Absolute Time
2—>Display Clock
3—>Set Absolute Time
4—>Set Wall Time
5—>Set Loop Time
6—>Convert Time Stamp to Date and Time
Q—>Quit (to main menu)
Select option:
Enter value:
Enter value:
Answer ‘R’ to enable real to decimal number conversion. The following prompt appears:
Enter REAL 2/3/4/8:
The new port address appears next to the option on the utilities menu. The utilities menu automatically returns after
executing this option.
4-6 2VAA001584
4. Operating Procedures Time-Sync Accuracy
2VAA001584 4-7
Time-Sync Accuracy 4. Operating Procedures
4-8 2VAA001584
5. Troubleshooting Introduction
5. Troubleshooting
5.1 Introduction
Troubleshooting the computer interface is limited to deciphering module LED error codes and viewing the contents of the
error counters and the module status report from any HSI. Refer to the instruction for your specific HSI interface for
information on module status reports.
LEDs
Code Condition Corrective Action
87654321
35 0 0 1 1 0 1 0 1 Spurious/unassigned exception
37 0 0 1 1 0 1 1 1 Trap instruction
2VAA001584 5-1
ICT13A Error Codes 5. Troubleshooting
LEDs
Code Condition Corrective Action
87654321
A code that is not in the table may appear if a machine fault time-out occurs. Reset the ICT13A module if this happens. The
module has failed, if the status LED remains red. Replace the module if that is the case.
LEDs
Code Condition Corrective Action
87654321
35 0 0 1 1 0 1 0 1 Spurious/unassigned
exception
36 0 0 1 1 0 1 1 0 Divide by zero/checksum/
format error
5-2 2VAA001584
6. Maintenance Introduction
6. Maintenance
6.1 Introduction
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is blown off the printed circuit board
The reliability of any standalone product or control system is affected by the maintenance of the equipment. ABB
recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at
an optimum level.
This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist you in establishing good preventive maintenance practices. Select the
minimum steps required to meet the cleaning needs of your system.
NOTE: The preventive maintenance schedule is for general purposes only. Your application may require special
attention.
Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and computer interface module for dust. Clean as necessary using an
antistatic vacuum.
Check all computer interface signal, power and ground connections within the
cabinet. Verify that they are secure. See procedure.
Check computer interface circuit boards, giving special attention to power contacts 12 months
and edge connectors. Clean as necessary. Refer to procedure.
2VAA001584 6-1
Preventive Maintenance Procedures 6. Maintenance
2. Minimize electrostatic discharge by using the 80/20 isopropyl alcohol and water solution during burnishing.
NOTE: Do not use excessive force while burnishing but only use enough force to shine the contact surface.
3. Inspect the edge connector after cleaning to assure no loss of contact surface.
NOTE: Power to the cabinet must be off while performing this preventive maintenance task.
6-2 2VAA001584
7. Repair and Replacement Introduction
7.2 Repair
Repair procedures are limited to module replacement. If a module fails, remove and replace it with another provided by ABB
or another authorized ABB sales representative. Verify that the replacement module dipswitch and jumper settings are the
same as those of the failed module.
NOTE: Do not remove the ICT13A or NIS21 modules under power unless the stop/reset pushbutton has been depressed
and module operation has been halted.
NOTE: Observe the steps listed under sub-section 3.2- Special Handling of this user manual when handling interface
modules.
NOTE: When replacing previous modules with the replacement modules specified in this instruction, configure
the replacement module using the information found in this instruction.
6. Connect the replacement module with any interconnecting modules or cables, if necessary.
7. Hold the module by the faceplate and slide it into its assigned slot; push until the rear edges of the module are
firmly seated in the backplane connectors.
8. Turn the two latching screws on the module ½-turn to lock the module in place.
NOTE: A module is locked into the MMU when the open end of the slots on the latching screws faces the cen-
ter of the module faceplate.
2VAA001584 7-1
Termination Unit Replacement 7. Repair and Replacement
7-2 2VAA001584
8. Replacement and Spare Parts Parts
1946984_1 Jumper
2VAA001584 8-1
Parts 8. Replacement and Spare Parts
8-2 2VAA001584
A. NTCL01 Termination Unit Description
Figure A-1 shows the location of jumpers and connectors. Table A-1 lists the jumper settings used on NTCL01 unit circuit
board revision levels D and E. Table A-2 lists the jumper settings used on NTCL01 unit circuit board revision levels F and
later. The circuit board revision level is the last two digits of the circuit board number (not the silk-screened assembly
number) that is made of copper and is located between the layers of the circuit board.
Figure A-2 and Figure A-3 show the coaxial and twinaxial cable connections for nonredundant applications.
Settings
Jumper Twinaxial Coaxial
Cable Cable
2VAA001584 A-1
Description A. NTCL01 Termination Unit
Settings
Jumper Twinaxial Coaxial
Cable Cable
A-2 2VAA001584
B. NTMP01 Termination Unit Description
Figure B-1 shows the NTMP01 connector assignments and jumper locations. Figure B-2, Figure B-3, Figure B-4, and
Figure B-5 show the jumper configurations for J1 and J2. Figure B-6 shows the jumper configuration for J3 through J10.
Figure B-7 shows the jumper configuration for J14 through J17.
Jumper J18 configures the terminal serial port for RS-485 operation when pins two and three are connected (Figure B-8)
and connector P7 is used instead of connector P5. Jumpers J11 and J12 are storage posts for extra jumpers. Jumper J13 is
normally set with pins one and two connected. This connects the cable shielding pin of connector P7 to chassis ground.
2VAA001584 B-5
Description B. NTMP01 Termination Unit
B-6 2VAA001584
B. NTMP01 Termination Unit Description
2VAA001584 B-7
Description B. NTMP01 Termination Unit
B-8 2VAA001584
C. Firmware Upgrade Introduction
C. Firmware Upgrade
C.1 Introduction
A firmware upgrade is only to be performed when a new version of the firmware is released to fix problems with the ICT13A
module.
ICT13A J_0 firmware must be loaded with a direct serial (RS232) connection to a computer with terminal emulator software.
The procedure for loading firmware using Microsoft's HyperTerminal is described below.
If more than one ICT13A is to be upgraded, then other ICT13A modules (already installed with revision J.0 or later) can be
upgraded. Refer to Appendix C.3- ICT13A Redundancy Connector - Firmware Copy of this user manual for more details.
Perform the following steps to upgrade the firmware on the ICT13A module:
To avoid potential module damage from happening, read the firmware upgrade steps first
before performing them.
1. Connect a workstation to the ICT13A modules diagnostic port using a serial cable.
2. Invoke HyperTerminal (or a similar communications program capable of using the Xmodem file transfer protocol)
and configure the communication port for 38K baud, 8 data bits, 1 stop bit, No parity, and no handshaking.
3. At HyperTerminal, select Transfer > Send File and select the Xmodem protocol.
a. Browse for the ICT13A modules binary file (ICT13.ROM or we-pi-1900681x_x-a-1-a.bin where x_x
represents the firmware revision level (J_0)).
b. Select this file, highlight the path and filename, and copy it to the clipboard (this will be needed later).
4. Set the ICT13A modules dipswitch SW5 pole 1 to open and poles 2-8 closed.
5. Set the ICT13A modules dipswitch SW2 pole 3, 5, 6, and 8 to open and set all other poles to closed.
6. Plug the ICT13A module into its rack, the following message is displayed on the HyperTerminal screen:
“Hello, enter "~" then "!" to start XMODEM download”.
7. Enter the ~ and !, the following message is displayed:
“You have 10 sec to Start XMODEM download of Binary file”.
8. At HyperTerminal, quickly select:
a. Transfer > Send File.
b. Paste the path and filename saved earlier.
c. Press the Send button. The firmware download takes approximately 19 minutes to complete. Once the
firmware download is complete, the following message is displayed:
“Hello, enter "~" then "!" to start XMODEM download”.
To avoid module damage, wait for the display to appear before unplugging the INICT13A
module. Unplugging it too soon will result in an unusable module.
9. After the message has been displayed, unplug the ICT13A module and set the dipswitches as required.
Firmware Copy can be used to copy firmware from one ICT13A to another ICT13A.
Follow the given steps for firmware copy using the redundancy connector:
1. Set pole 8 of DIP switch SW3 on the source unit equal to 0.
2. Set pole 8 of DIP switch SW3 on the destination unit equal to 1.
3. Set pole 1 of DIP switch SW2 on the source and destination units equal to 1 (00101100, 0x2C).
2VAA001584 C-1
ICT13A Redundancy Connector - Firmware Copy C. Firmware Upgrade
4. Partially insert the destination unit into the module mounting unit with the redundancy cable attached.
5. Partially insert the source unit into the module mounting unit and attach the redundancy cable from the
destination unit.
6. Insert the destination unit completely into the module mounting unit.
7. Then, insert the source unit into the module mounting unit; the copy process automatically begins and completes
in approximately 10 seconds.
NOTE: During the copy process the destination's LEDs rapidly count up.
8. After the firmware has been copied through the redundancy link, program it into the destination unit’s flash
memory.
NOTE: The flash programming operation takes about one minute to complete. The LEDs continue to count
up, but at a slower pace during the flash memory programming sequence.The source unit displays a flashing
pattern on its LEDs and then red-light with LEDs 1-6 on.
Do not remove the unit during this phase or you may corrupt the firmware and make the
ICT13A non-operational.
9. After the program sequence is complete, the destination unit resets and the Green LED turns on and all other
LEDs turns off.
Firmware copy is now completed and you can remove the source and destination units from the module
mounting unit.
C-2 2VAA001584
ABB Ltd. Notice