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GRAM
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RECOVER-RECYCLE
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RECOVER-RECYCLE
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Waste is Resource at wrong place
RECOVER-RECYCLE
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Importance of Plastic
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Type of Plastic & Its Application
Total Plastic usage is more than 200 MMT / Year.
Goods Fibres
12% 10%
Plasticulture
15% Packaging
22%
Auto / Transporation
13%
Building &
Construction
14%
Electrical
RECOVER-RECYCLE
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Future Potentials of Plastics
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RECOVER-RECYCLE
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Global consumption of Plastics
Rank Country 1988 Country 2000 Country 2010 2010/
MMT MMT MMT 2000
1 USA 16.6 USA 27.3 USA 38.9 3.6 %
2 Germany 6.4 China 14.4 China 31.3 8.1 %
3 Japan 4.3 Japan 9.1 India 12.5 14 %
4 China 3.7 Germany 6.4 Japan 11.5 2.3 %
5 Italy 3.1 Korea 4.7 Germany 9.4 3.9 %
6 CIS 2.4 Italy 4.7 Korea 7.4 4.8 %
7 France 2.4 France 4.1 Italy 6.8 3.8 %
8 UK 2.2 UK 3.5 Brazil 6.7 7.0 %
9 Taiwan 1.9 India 3.4 CIS 6.2 9.1 %
10 Korea 1.8 Brazil 3.4 France 6.1 4.1 %
16 India 1.6 Taiwan 3.3 UK 5.2 4.0 %
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Waste plastic scenario in India
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Plastic waste - Source
Institutional Medical
Packaging Pharmaceutical packing
CDs and DVDs/ Blood Bags & Accessories
computers Syringes
Discarded spare parts / Injection vials
components
Storage Containers Industrial
Advertising Materials
Domestic Storage Pellets
Water bottles Packing & Insulation items
Plastic dinnerware Pipes
Toys Broken containers and
Packing containers & linings
Bags 9
RECOVER-RECYCLE
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z Plastic waste - Present
Recycling / Reuse Practices
A finished end product – Based on recycled
waste.
The re-processors will use the pellets for
manufacturing.
Use in road making
Energy Generation
Land fill (2010-2.00 MMT/ Annum – India)
Conversion to fuel
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Plastic Recycling -Challenges
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z Waste Collections /
Unauthorized Waste collectors
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Other use of Plastics Waste
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RECOVER-RECYCLE
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Appropriate Technology for Conversion
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Stable End Product Quality Related
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Government Policies and Support
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Marketing & Market Competition
RECOVER-RECYCLE
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Human Psychology / Acceptance
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RECOVER-RECYCLE
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Plastic Recycling -Probable Technologies
for conversion to fuel
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Plastic Recycling -Possible Business Options
Waste
Waste plastic
plastic
Conversion to diesel
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Furnace fuel (Furnace oil)
Opportunity Threats
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Sell as fuel (Like Diesel)
Opportunity Threats
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Convert & sell as Electrical Energy
Opportunity Threats
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Captive Power plant with converted Fuel
Opportunity Threats
• Discomfort : too
• Smaller operations at
dependent on one recycling
individual levels, so lower
supply chain
investments, scattered
investments •Competing with other
renewable energy options
•Easy to controls
•Poor conversion efficiency
• Built & Operate model can
work
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Business Model for India
Segregated
Recycling
Rag Pickers /
Bulk storage / centre
Manual Collection
Satellite collection / of waste plastics
Segregation centre
(Incase of sufficient
volume; may have
Institutions small conversion Processing
Plant) (Centralize)
Large centralize
Storage of
Market product equalization
RECOVER-RECYCLE
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Example Plastic to Diesel (Thermo fuel)
Financials
Input Raw Materials Specification
Indicative Yield -
% Total
SN Feed Stock Mix Conversion Weight to
Feed Stock
Ratio Volume
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Example Plastic to Diesel (Thermo fuel)
Financials
Key Assumptions
1 Installed Capacity Input 6800 MT Per Annum
2 Output Capacity Diesel Yield 4979.62 KL Per Annum
3 Location India
4 Project Cost 6.25 Million USD
5 Days of Operation 340
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Example Plastic to Diesel (Thermo fuel)
Financials
Key Assumptions
SN Financial Parameter Amount( Million USD)
A Share Capital 0.63
B Unsecured Loan 0.94
C Secured Loan from bank/FI 4.69
D Interest Rate - Secured Loan 6.00%
E Depreciation Rate - SLM 10.00%
Tax Outlook
SN Tax Rates in India Rates Remark
A Excise Duty
Diesel 6.18% + 0.026 USD
B Gujarat VAT
Diesel 24.00% (Entry No.1 of Schedule III)
Other kind of Motor Spirit 26.00% (Entry No.6 of Schedule III)
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RREO
CVE
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EC R-R CYC
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Examples Plastic to Diesel (Thermo fuel)
Financials
Results
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GRAMZ’s concept
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GRAMZ’s concept
SATELLITE UNITS
SOURCES OF WASTE
COLLECTION
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GRAMZ’s Vision & Mission
• Waste is a Resource
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GRAMZ’s Objective
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Discarded Tyres H W
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Recycling Facilities
Waste Exchange Centre
• PET Recycling
• Tyre Recycling
E- Waste • Plastic to Diesel
• Metal Recovery
• E – Waste
Hg Switches • Solvent Recovery
Vehicle Scrapp
• Fly ash Products
• Waste to Energy Output Products
• Waste Oil Refining
Button Cells
• Vehicle Recycling
Drums Support Facilities
• Battery Recycling
• Drum Recycling •Centre of Excellence
Fly ash
PET Waste MSW • Mercury Recovery •Power Plant, Water Treatment
• Acid Concentration
•Green Belt, Roads
• Recovery from C& D Debris
• MSW Composting •Recycling Museum
Battery Scrap Metal Slag
• Refuse Derived Fuel (RDF) •Staff Colony, Bank / Canteens
• Gypsum Sludge Products
• Organized Small Scrap Dealers •Hospital / Fire Tender
Input Waste Types
Top/Cover
Liner Waste Body
Side
Liner
Leachate
Collection
Bottom
Bottom
Leachate
Collection
Sump
Liner (II)
CETP & Water Recycling Leachate
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If You Think,
you plan
If You Plan,
you Execute
Visit us : www.hazwasteindia.com, www.gepil.in
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