BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
SAFETY

 Continue remind the staff and contractor on the following:

 Usage of utilities should be informed to hot and cold utilities panel.

 Housekeeping is the responsibility of the operators.

Incident reports issued: 01

Work request issued: 03

PROCESS

AREA 1A

Unit 12: NHT

Feed:
Light naphtha:
Heavy Naphtha:

 Unit shutdown. Reaction section pressure @ 3.36Kg/cm2g.

 Isolate suction and discharge C-1202A/B/C & C-1201A and then purging with N2.
 C-1201B nitrogen purging in progress.

Unit 13: CCR

Feed: NHT RIT

Reformate: TK5107 RON
LPG: TK-5102 Catalyst Circulation rate

 Unit total shutdown. Reaction section pressure @ 2.25Kg/cm2g. Regenerator pressure @0.9Kg/cm2g.
 RT on D-1306 done during the night.

Unit 23: ISOM

Isomerate R/D: m3/h

 Unit shutdown.
 R2303: catalyst loading completed and now boxed up.
 R2302: catalyst loading is not started yet (0 drums of UOP I-8 plus PENEX /151 drums need to be loaded).
 Pressurized T-2302 to 0.7Kg/cm2g & T-2301 to 3.4Kg/cm2g.

AREA 1B

Unit 11: CDU

Feed: m3/Hr (%)

LPG R/d: m3/hr
Page 1 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
Naptha. R/d: m3/hr
Kerosene R/d: m3/hr
LGO R/d: m3/hr
HGO R/d: m3/hr
Residue R/d: m3/hr

 Unit maintain inventory with crude and flushing oil; Pressure is kept at 0.5bar.
 Drain and inerted the HGO line from outlet of E-1119 to B/L
 P1101A and P1106B are isolated and inerted for maintenance.
 D1106 – level gauge is dismantled for repair.
 Scaffolding is being installed for inspection of the heater.
 TV-015B dropped for maintenance.

Unit 14: KTU

 Unit shutdown.

AREA 2

Unit 15: RFCC

Feed @ 015FIC402: m3/hr (0%)

Fuel gas Nm3/hr
LPG R/d: m3/h
Gasoline R/d: m3/h
Heavy Naphtha: m3/h
LCO R/d: m3/h
HCO R/d: m3/h
DCO R/d: m3/h

 Feed circulation and Slurry circulation going on. HCO flushing oil system is operational. FD Fan (C-1502A) is
kept running to ventilate 1st Regenerator (D-1502).
 Main fractionator: switched the blind between Main fractionator and the reaction section at 1000H (info).
 Sometime make up LGO to D1518. Main Column Bottom level is intermittently routed to Tk-3801A.
 Repairing PV-1501, not yet completed.
 Open manhole at 1st regenerator.

Unit 16: LTU

 Unit total shutdown.

Unit 17: NTU

 Unit total shutdown.

Unit 21: PRU

 Unit shutdown.

Page 2 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
AREA 3

Unit 18: SWS

 Unit on hot circulation: D1801->TK1801->P1805->D1801->P1802B->E1801->T1801->P1804B->E1804A/B-

>TK1801.
 Tk-1801 level: 83.9 %.

Unit 19: ARU

 Unit shutdown.

Unit 20: CNU

 Load acid to temporary tank and start to treat spent caustic.

 Tk-2002 =>R-2001=>D-2001=>T-2001=>Tk-2004=>P-2004B => ETP flow at 1.5m3/h (bypass D-2003A/B)
 Kerosene circulation loop: D-2003A <>P-2005A and D-2003B <>P-2005C.

Unit 22: SRU

 Steam and condensate system commissioning in progress.

 Receive off gas from U-18 to D-02/ 03, then to flare.

Unit 24: LCO Fire hydrant in between U-24 & U-18 is leaking isolated supply and work request prepared. The
butterfly valve is passing.

Feed:m3/h.
LCO R/d:m3/h

 Unit total shutdown. Reaction Loop @ 29Kg/cm2g and fractionation Loop @ 7Kg/cm2g.
 H-2401 with one pilot burner in service.

COLD UTILITIES

Unit 31: Water System

TK-3101 A/B (fresh water): % 41 Target 051FQI-047 (Fresh water supply): 1391065 Target

Tk-3102 (potable water): % 88 - Residual Chloride (031AI004): bad 0.2

Tk-3103 A/B (demin water): % 91 - Chloride (031AI-521/621) mg/l 0.002 < 0.1

Conductivity 031AI-541/641 : µs/c 0.14 <4 Silica content (031AI-552A/B) ppb 6.28 <20

Conductivity 031AI-551/651
0.08 <0.2 DW consumption (m3/hr) 137
(after mixed bed) : µs/cm

Page 3 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
 DW stream 1 in service at rate of 150m3/hr. Stream 2 Regeneration in progress.
 Supply water pressure= 4.03kg/cm2g with flow rate at 386m3/hr.
 Performance Test U-31 completed at 2305H.

Unit 33: Cooling Water

Pump in service P-3301B & D Sea water Temp. in/out : oC 30.10 / 30.42

System Press: kg/cm2g 5.7

 6PHE (A/C/E/F/G) are in service. Make-up fresh water at 0m3/h.

 PHE B&D are isolated and under maintenance.

Unit 34: Sea Water Intake

 P-3401 A/D/E in service with system pressure of 3.7kg/cm2g.

 TBS (A-3402X2 A / B / C) in service. Chlorination package is in service.

Unit 35: Plant & Instrument Air

Comp. in service A-3501A 035AI-801/901 -53.68 /-59.08

Air dryer A-3502A/B 035FI-001 7439 m3/h
035FI-011 4164 m3/hr

 Compressor A on service and Compressor B on Auto Hot Start.

 Compressor C isolated for maintenance.

Unit 36: Nitrogen

V-3601 A/B 56 036PI-648 (N2 to Ref) 7.5 036AI-671

V-3602 82 036PI-647 (N2 to CCR.) 8.5 0.00

 Maintain in GAN mode due to high consumption from RFCC and liquid filling to V-3602.

Unit 37: Fuel Gas

 LPG supply from Tk-5101 via P-5101B.

 Vaporizer press at 6.0 Kg/cm2g, Fuel Gas press at 3.5 Kg/cm2g and pilot gas pressure at 2.2 Kg/cm2g.
 037-PV-004 control valve by-pass is now fully closed.

Unit 38: Fuel Oil

 P3801B is removed to workshop – not available. P-3801A not running.

 P-3802 running and suction from Tk-5110A sending Diesel oil to Boiler A & B & D.

Page 4 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
Unit 39: Caustic Supply

Tk-3902 (50oBe) 68.3 Tk-3903 (20oBe) 34.8 Tk-3904 (5oBe) 37.7

 P3901A, P3902B, P3903B & P3904B are running.

Unit 57: Flare Systems

 Outer steam at 2.2 t/h (10% open) while inner steam at 38t/h (flow rate not correct, valve opening at 6%
and work request already raised).
 D-5702 temperature at about 29oC. level = 9.8%

Unit 58: ETP

 4 aerators A5821E01A, B, C & D running in AUTO mode. Aeration basin A5821-TK02: pH = 6.86; O2=
4.81mg/l. Tk-5804 level = 59.07%

Unit 59: Fire Water System

 Tk-5901A/B = 82%. P-5901C in service P: 12.93 Kg/cm2g.

HOT UTILITIES

Unit 32: BFW & Condensate

 Two trains are stopped.

 Tk-3201 88%; Tk-3203 90%
 Draining the condensate at collection tank Tk-3201 and Tk-3203 is going on.
 BFW pump P-3207B and P-3209A are in service supplying to process units.

Unit 40: Power generation system

BOILER

 Boiler A (DO @ 66t/h) manual mode & B (DO @ 61t/h) auto mode in service with total steam production @
127tons/h.
 P-4032 is running, P-4033 standby. P-4031 lined up after strainer cleaning.
 Boiler D is minimum firing with burner 3 using Diesel Oil temperature at 177oC.
 Boiler C shut down for maintenance.

STG/EMCS

 1800H STG A on DROOP Mode as per instruction load around 17MW.

 STG C&D stopped condition.
 STG B Sea Water isolated condition.

Page 5 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
TANKAGE

Intermediate product tankage area (051/054/055/056)

Unit 051: Intermediate product tankage

 P-5501B and P-5502B are both running for flushing oil supply.
 Tk-5106A is the temporary LSO tank for other units.(info)
 Tk-5106A outlet line and emptying line is now isolated and padlocked, key is with the Refinery shift
supervisor.
 Tk-5107 & Tk-5109 remain on MOS due to erratic alarm on high-high & low-low level, MOS and work request
prepared.
 P-5101B is running to supply LPG for U-37

Unit 54: Product Blending

 No activity.

Unit 55: Flushing Oil

 No activity during the night.

Unit 56: Slops

 Tk-5603 – filling up water to 14.18 meter completed @ 0350H (22/08/09) and now holding.
 Tk-5604 – Draining water in progress.

Product tank farm area (052/053)

Unit 52: Product Tankage

 A-5202A & B performance test in progress.

 Water filling for Tk-5215A/B (Ballast Water Tank) in progress.
 Tk-5211A & B fuel oil heating-up temperature now at 55oC.
 LPG transfer from Tk-5212C to D completed at 2004H.
 Tk-5205C is schedule to be loaded to HAI LINH 06, but at day time of 22/08/09 some content of Tk-5205C
was transferred by gravity to Tk-5205B (for tank calibration) now the pumpable volume at Tk-5205C is only
3000m3 versus the schedule to be unloaded which is 5000m3. This concern was already communicated with
Planner (Amru/Liem).

Unit 53: Truck loading

 Performance test for MOGAS from Tk-5201A to trucks until 1845H.

Unit 60: Crude Tank Farm

 Crude oil transferring from Tk-6001D to F in progress using P-6001C.

 Note: when level of Tk-6001D about 2.5meters, use Tk-6001E to transfer to Tk-6001F until level of Tk-6001F
reaches 17meters (for calibration & certification).
 Remove seal of Mixer 6001C to workshop

Page 6 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
JETTY/SPM

Unit 81: Jetty

 No ship at all berths

Unit 82: SPM

 SPM HULL HPU header pressure 273 kg/cm2g & TT HPU Header pressure 231.9 kg/cm2 

Page 7 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
Intermediate Tank Inventories
Tank readings taken at 0400H

Tank Description Previous level Present Level Recent Volume Min./Max.

Number (12 hrs before) (mm) (m3) working Height
(mm) (estimate) (mm)
Off Specification Products
Tk-5101 Off Specs Propylene 7155 6869 480/10220
Tk-5102 Off specs LPG 11073 11066 400/12750
Tk-5105 Mixed C4 Sphere 4994 5000 450/15310

Tk-5103 RFCC Feed (Residue) 13397 13390 19897.54 1250/19550

Tk-5104 CCR Feed (Heavy Naphtha) 6577 6575 5286.3 1330/16130
Tk-5111 LCO HDT 7980 7840 8435.84 950/17750
Tk-5112 NHT Tank (Naphtha) 3651 3651 3614.49 1330/16330
Blend Components

Tk-5106A Temporary Slop Tank 7551 7551 1593.261 1330/16330

Tk-5106B Isomerate Tank 1620 1632 344.352 1330/16330
Tk-5107 Reformate 4978 4977 3065.832 1330/15230
Tk-5108A RFCC Naphtha tank 1345 1342 1328.58 1330/15430
Tk-5108B RFCC Naphtha tank 1334 1341 1327.59 1330/15430
Tk-5109 HGO Tank 7854 7854 4516.05 1000/15500
Tk-5110A HDT LCO tanks 6784 6507 4301.127 1050/17850
Tk-5110B HDT LCO tanks 4111 4114 2719.354 1050/17850
Tk-5114 Kerosene 4329 4329 2297.4003 1330/13230
Tk-5115 LGO 5571 5571 6467.931 1150/19050
Blended Products Tanks
Tk-5116A MOGAS 92/95 blending 1310 1306 804.496 1330/16130
Tk-5116B MOGAS 92/95 blending 1301 1307 805.112 1330/16130
Tk-5117A MOGAS 90 blending 1227 1229 1251.122 1330/16350
Tk-5117B MOGAS 90 blending 1373 1374 1398.732 1330/16350
Tk-5119A Auto Diesel Blending 1448 1498 1927.926 1350/19900
Tk-5119B Auto Diesel Blending 1389 1394 1794.078 1350/19900

Page 8 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 
Fuel Oil, Slops and Crude Feed Tank

Tank Description Previous level Present Level Recent Volume Min./Max.

Number (12 hrs before) (mm) (m3) working Height
(mm) (estimate) (mm)
Fuel Oil tanks
Tk-3801A Fuel Oil 14204 14368 6278.82 950/19600
Tk-3801B Fuel Oil 17431 17425 7614.73 950/19601

Tk-5603 Heavy Slops 14152 14195 5848.34 1330/16900

Tk-5604 Light Slops 2146 772 318.06 1330/16900

TK-6001A Crude Feed 18730 18733 70010.8 2000/19400

TK-6001B Crude Feed 12979 12983 48521.4 2000/19400
TK-6001C Crude Feed 19268 19260 71980.4 2000/19400
TK-6001D Crude Feed 8728 7869 29408.8 2000/19400
TK-6001E Crude Feed 19202 19208 71786.1 2000/19400
TK-6001F Crude Feed 9661 10523 39327.6 2000/19400

Tk-5501 Flushing Oil Tank 8304 8296 4571.096 1550/16050

Note: Tk-5603 filling up water for mechanical seal test finished, now on holding time.
Tk-5604 water draining after mechanical seal test is in progress.

Page 9 of 10
 

BINH SON REFINING AND PETROCHEMICAL COMPANY

Team C
PRODUCTION DEPARTMENT
Refinery Shift Supervisors Reports - Date:22/08/09 Night Shift

Prepared by: Thang Manuel

 
 

Product Tanks

Tank Description Previous levelPresent LevelRecent Volume Diameter Min./Max.

Number (12 hrs before) (mm) (m3) (mm) working Height
(mm) (estimate) (mm)
Tk-5201A Mogas 92/95 9706 9774 14062
Tk-5201B Mogas 92/95 14157 14045 20207
Tk-5201C Mogas 92/95 9886 9713 13974 42800 1900/17900
Tk-5203A Mogas 90 14578 14711 26069
Tk-5203B Mogas 90 15205 15387 27267
Tk-5203C Mogas 90 17922 17556 31110 47500 1900/18850
Tk-5205A Jet A1 / Kerosene 1300 1300 772
Tk-5205B Jet A1 / Kerosene 5023 5109 3035
Tk-5205C Jet A1 / Kerosene 6251 6157 3657 27500 1900/17900
Tk-5207A Auto Diesel 13762 13751 33869
Tk-5207B Auto Diesel 6998 6954 17128
Tk-5207C Auto Diesel 4947 4992 12295 56000 1800/21450
Tk-5211A Fuel Oil 14374 14331 8512
Tk-5211B Fuel Oil 11375 11404 6774 27500 1250/15250
Tk-5212A LPG Spheres 3146 3146
Tk-5212B LPG Spheres 1451 1442
Tk-5212C LPG Spheres 15777 11992
Tk-5212D LPG Spheres 11283 14954
Tk-5212E LPG Spheres 8663 8676 42400 1000/18150
Tk-5213A Propylene Spheres
Tk-5213B Propylene Spheres
Tk-5213C Propylene Spheres 38700 710/15890
Tk-5214 Slop Oil 0 17900 1250/11650
Tk-5215A Ballast Water 0
Tk-5215B Ballast Water 10616 14105 3090 16700 1150/14850
Tk-5219A Service Water 80% 78%
Tk-5219B Service Water 82% 33%
Tk-5220A Potable Water 33% 33%
Tk-5220B Potable Water 80% 69%

Page 10 of 10