File: DISM

- 1 -444 TECHNICAL BULLETIN Section: P-Inline Pump

Bulletin No: 0012
Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. 1 of 4
Page:
A.B.N. 48 004 315 628 Incorporated in Victoria
Date: September 02
Supersedes:

Subject: Injection Pumps Sizes P, R and H

New Constant-pressure valve (CPV)

Bosch has introduced a new CPV for size P, R and H injection pumps.

The new constant-pressure valve is a collar unit designed for enhanced long term durability.

The new constant-pressure valve may be available through the OE service organization.

As an alternative source, these new constant-pressure valves should also be available through
your Bosch parts Distributor.

Bosch Type Part No. MAN Order No.:

2 418 529 988 51.11108-0031
2 418 529 989 51.11108-0032

The listed injection pump models manufactured prior to FD 283, 284, 286, 287 and 288 are
equipped with the earlier version of the CPV.

When responding to failure or problems on these pumps caused by malfunction in one or several
constant-pressure valves, always replace the CPV and the springs 2 414 618 012 at all pressure
valve holders.

This spring replacement applies only to pumps manufactured from FD 969 to FD 087. The springs
are not replaced on pumps with a date of manufacture prior to 969 (September 1999).

Standard warranty terms and conditions apply. Submit claims for repairs performed under
warranty within the standard warranty period through Robert Bosch (Australia) Pty Ltd.

The applicable warranty conditions for MAN is:

24 months maximum of 300,000 km

When a ruptured CPV (conical valve) is discovered in a pump, removal of the pump from the
engine and subsequent repair at a Bosch Service Dealer are mandatory. The entire injection pump
must be inspected for metal shavings and wear. All elements must be subjected to an inspection
focusing on metal shavings and wear and replaced as indicated.
All CPV’s must be replaced.
Cleaning and repair operations are to be performed in accordance with the instructions contained
in the Bosch repair manual for P, R and H series in-line injection pumps (refer to W400/***).

As a proactive measure, replace the nozzle-and-holder assembly that corresponds to the

discharge port where a ruptured pressure-compensation valve has been replaced.
Thoroughly clean the injection lines (blow through with compressed air, visual inspection of conical
seal).

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“
Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis
publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including
negligence, for any loss incurred in reliance of the contents of this publication.”
SST 1900.1/i-2
 File: DISM
- 2 -444 TECHNICAL BULLETIN Section: P-Inline Pump
Bulletin No: 0012
Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. 2 of 4
Page:
A.B.N. 48 004 315 628 Incorporated in Victoria
Date: September 02
Supersedes:

Always inform the customer in writing that the CPV has ruptured and that the injection lines must
be cleaned and the nozzle-and-holder assemblies replaced as a result. This can be backed up by
the Bosch test protocol for in-line injection pumps, which must confirm that the pressure-
compensation valves have been replaced, and that the lines must be cleaned and the nozzle-and-
holder assemblies replaced.

Important:

Following overhaul, H Series (MAN) pumps are to be marked with the letter N on the pump-
housing lug at the upper right, adjacent to the pump data plate.

Following conversions to Volvo and Scania pumps, mark the injection pump with the letters NB
on the drive side of the pump housing (see arrow in illustration). Pumps produced before the
named dates of manufacture, but bearing the letters NB or NV, have already been converted to
the new pressure valves.

Preventative conversions of pressure-compensation valves are not approved.

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“
Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis
publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including
negligence, for any loss incurred in reliance of the contents of this publication.”
SST 1900.1/i-2
 File: DISM
- 3 -444 TECHNICAL BULLETIN Section: P-Inline Pump
Bulletin No: 0012
Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. 3 of 4
Page:
A.B.N. 48 004 315 628 Incorporated in Victoria
Date: September 02
Supersedes:

The new constant-pressure valve is now installed as factory equipment on

the following MAN pumps:
From date of manufacture FD 283:
Pumps New CP valve
0 402 796 208 2 418 529 988
0 402 796 210 2 418 529 988
0 402 796 211 2 418 529 988

From date of manufacture FD 286:

Pumps New CP valve
0 401 490 001 2 418 529 989
0 401 490 002 2 418 529 989
0 402 640 847 2 418 529 989
0 402 796 209 2 418 529 989
0 402 796 214 2 418 529 989
0 402 840 301 2 418 529 989
0 402 840 302 2 418 529 989

From date of manufacture FD 286:

Pumps New CP valve
0 402 848 300 2 418 529 989
0 402 848 301 2 418 529 989
0 402 890 300 2 418 529 989
04 02 890 301 2 418 529 989
0 402 899 301 2 418 529 989

From date of manufacture FD 287:

Pumps New CP valve
0 402 796 034 2 418 529 988
0 402 796 036 2 418 529 988
0 402 796 038 2 418 529 988
0 402 796 040 2 418 529 988
0 402 795 201 2 418 529 988

From date of manufacture FD 287:

Pumps New CP valve
0 402 795 202 2 418 529 988
0 402 795 203 2 418 529 988
0 402 795 204 2 418 529 988
0 402 795 205 2 418 529 988
0 402 796 201 2 418 529 988
0 402 796 202 2 418 529 988
0 402 796 203 2 418 529 988
0 402 796 204 2 418 529 988
0 402 796 205 2 418 529 988
0 402 796 211 2 418 529 988
0 402 899 300 2 418 529 988
This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“
Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis
publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including
negligence, for any loss incurred in reliance of the contents of this publication.”
SST 1900.1/i-2
 File: DISM
- 4 -444 TECHNICAL BULLETIN Section: P-Inline Pump
Bulletin No: 0012
Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. 4 of 4
Page:
A.B.N. 48 004 315 628 Incorporated in Victoria
Date: September 02
Supersedes:

The Volvo pumps listed below have been replaced by pumps equipped with
the compensation valve in series production:
Breakpoint at date of manufacture MD 284 (April 2002)
Pumps New CP valve Customer
0 402 769 045 2 418 529 988 VTNAC
0 402 796 041 2 418 529 988 VTNAC

Breakpoint at date of manufacture MD 286 (June 2002)

Pumps New CP valve Customer
0 401 416 050 2 418 529 988 VP
0 401 446 150 2 418 529 988 VP

Breakpoint at date of manufacture MD 287 (July 2002)

Pumps New CP valve Customer
0 402 846 061 2 418 529 988 VBC, VTC
0 402 846 062 2 418 529 988 VBC, VTC
0 402 846 063 2 418 529 988 VBC, VTC
0 402 846 076 2 418 529 988 VCE
0 402 846 077 2 418 529 988 VCE

Breakpoint at date of manufacture MD 288 (August 2002)

Pumps New CP valve Customer
0 402 796 042 2 418 529 988 VBC, VTC
0 402 796 044 2 418 529 988 VBC
0 402 796 046 2 418 529 988 VBC
0 402 796 048 2 418 529 988 VBC, VTC

Volvo Truck (VTC),

Volvo Truck North America (VTNA)
Volvo Penta (VP),
Volvo Bus (VBC) and
Volvo Construction Equipment (VCE)

The Scania pumps listed below have been replaced by pumps equipped with
the compensation valve in series production:
From date of manufacture FD 286 (June 2002):
Pumps New CP valve
0 402 946 014 2 418 529 989
0 402 996 002 2 418 529 989
F 000 409 800 2 418 529 989

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“
Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis
publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including
negligence, for any loss incurred in reliance of the contents of this publication.”
SST 1900.1/i-2